Kaishan Process Gas Screw Compressor PDF

Gas Screw Compress
Products & Application
Sept 14, 2017

JAKARTA
CONTENTS
Scope of application
General description of
screw compressor
Products
Project instances
This document is the technical achievements of KAISHAN and may not be transmitted without permission. www.kaishancomp.com
1
Scope of application
Oil & Natural gas
• Natural gas, condensate field gas, and oilfield associated gas
• Unconventional gas (Coalbed methane, Shale gas etc.)
• LNG manufacture equipment (middle and small size)
Petroleum refining
Chemical industry
• Fine chemicals industries, Coal chemical industry
• Soda Industry, chlor-alkali, coal-to-oil , coal-to-LNG
Metallurgy & Distributed energy

• Fuel gas, Blast furnace gas & etc.
2
General description
of screw compressor
Working Processes of a twin screw compressor
(A positive displacement machinery in API 619)
Suction process Compression process Discharge process
Characteristics of screw compressor
 Simple structure, less moving parts, reliable
 Wide application ranges, flow capacity, pressure, gas components
 Can operate in two phases, not sensitive to droplets
 Optimum tip speed when directly coupled with motor or other rotational
machinery
 High isentropic efficiency under wide range of flow capacity
Sectional view of Oil-free screw compressor
1.Casing
2.Male rotor
3.Female rotor
4.Synchronising gear
5.Bearings
6.Shaft seals
Sectional view Oil-flooded screw compressor
As the figure shows,
The volume ratio varies each time the
radius discharge port adjusted (the axial
discharge port is fixed), when 3 he 4 are
tightly attached.
By varying the availability compress period,

the volume capacity is controlled. During
the compression process, 3 is fixed ,
effective working length is changed by
moving 4.
CT series compressors are purely automatic

control, slide valves for capacity and
volume ratio are located by means of
potentiometer 1 and potentiometer 6
which transmit feedback signal to PLC.
3
Products
SGY CT B KSG KSGv
Oil injection Screw Oil injection Screw B Series Dry Screw Oil-free Screw Screw Screw Vapor
Compressor Compressor Compressor Compressor Compressor
•Low pressure bare block •Maximum pressure:2.5MPa •Low pressure bare block •Maximum pressure:2.0MPa •Maximum pressure:1.6MPa
•Middle-high pressure bare •Vi slide valve •Dry compression •Synchromesh gear •Maximum temperature:250℃
block •Capacity slide valve •simple structure •Wet compression •Multiple sealing design
•High pressure bare block •Multiple sealing design
KSG type oil-free compressor
Suction Pressure：-0.08～0.7 MPa.G

Discharge Pressure：0.2～2.0 MPa.G
Capacity：10～1069 m³/min
More efficient
Excellent noise performance
High reliability
RATED VOLUME FLOW OF KSG TYPE MODELS
M 3 /MIN@2950RPM
1000
800
600
400
200
KSG type oil free compressor
Multi-stage Carbon ring seal Dry gas seal
Typical arrangement
for KSG type oil free
compressor unit
Carbon ring seal
KSG Main Parts
Mechanical seal
Rolling
Rotors bearing
Labyrinth seal Dry gas seal Cast housing

Sleeve bearing
KSG Main Parts
Assembly Meshing clearance detection
CT type oil injected compressor
Suction Pressure：-0.06～0.6 MPa.G

Discharge Pressure：2.5MPa.G（G Type）
3.0MPa.G（H Type）
Flexible change of the volume-reduction ratio
Automatic matching the back pressure to decrease the energy cost
Customizable orifice
Dual slide valve Frequency
conversion
Compressor selections need to take account

of the peak operating conditions likely to be
encountered. However, actual operating
conditions may vary, resulting in lower
efficiencies.
Power consumption and volume capacity is

not a linear relationship when the volume
capacity is controlled by changing rotational
speed.
CT series compressor variable Vi concept, Slide valve for volume capacity
coupled to slide valve capacity control, offers

alternative control methods and maintain
high efficiency levels.
Variable volume ratio
Control of volume ratio can maintain higher efficiency levels
Oil-injected compressor unit
SGY type oil injected compressor
B type oil free blower
Suction Pressure：-0.05～0.2 MPaG

Difference Pressure：0.06 ～ 0.12MPaG
High efficiency & High stability, customized rotor sharp
Unique inlet and outlet sound attenuation design
KSGv type steam compressor
Suction Pressure：-0.02~0.5 MPa（G）

Discharge Pressure：0.2 ～ 1.6 MPa
Capacity：1～15 t/hr
Complete isolation between lubricating oil and steam
Flexible superheat regulation by water spray cooling system
Independent lubrication system to ensure the long-termsafe and stable operation of compressor
Advantage of screw compressor in steam compression
ITEM Roots Blower Centrifugal Compressor Screw Compressor
Adiabatic efficiency low high high
One stage compression ratio <2 <2 <10
Temperature rising limitation 20℃ 8℃ 100℃
Cost low high medium
Water spray position Before compression After compression Any stage during the compression
Cavitation Y N Y
Adaptability to the fluctuating
excellent bad excellent
condition
Adaptability to the particles in

excellent bad excellent
steam
Low flow High flow Medium flow

Application location Low compression ratio Low compression ratio High compression ratio
Low temperature rise Low temperature rise High temperature rise
4
Project instances
KSG type
Oil free
Compressor
19500 m3/h
-0.2 to 3.8 barg
Carbon dioxide
Water injected
1 stage
5 Sets
@ Jiangsu
KSG type
Oil free
Compressor
35400 m3/h
0.01 to 13 barg
Coke-oven gas
Water injected
2 stages 1 motor
2 Sets
@ Shandong
KSG type
Oil free
Compressor
36000 m3/h
-0.2 to 3.8 barg
Carbon dioxide
Water injected
Turbine drive
1 stages
1 Sets
@ Guangdong
KSG TYPE
Oil free
Compressor
15000 m3/h
0 to 4.5 barg
Flare gas
Water injected
1 stage
8 Sets
@ Shanxi
KSG TYPE
Oil free
Compressor
39000 m3/h
0.02 to 7.5 barg
Coke-oven gas
Water injected
1 stage
3 Sets
@ Shanxi
KSG TYPE
Oil free
Compressor
7750 m3/h
-0.3 to 9.5 barg
Process gas
Water injected
1 stage
1 Set
@Qinghai
KSG TYPE
Oil free
Compressor
6500 m3/h
0 to 5.0 barg
Coal flare gas
LNG Device
Water injected
1 stage
1 Set
@Guizhou
SGY TYPE
Oil-injected
Compressor
8160 m3/h
0.03 to 7.5 barg
Vinyl chloride
Oil-injected
1 stage
2 Sets
@Qinghai
CT TYPE
Oil-injected
Compressor
4200 m3/h
0.5 to 18 barg
Coal bed methane
Oil-injected
1 stage
Double slide valves
2 Sets
@shanxi
CT TYPE
Oil-injected
Compressor
4200 m3/h
-0.1 to 16 barg
Natural gas
Oil-injected
1 stage
Freeze-drying unit
2 Sets
@Shaanxi
SGY TYPE
Oil-injected
Compressor
100 to 1800 m3/h
-0.5 to 5 barg
Coal bed methane
Oil-injected
1 stage
Unmanned
@Shanxi
SGY TYPE
Oil-injected
Compressor
100 to 1800 m3/h
-0.5 to 5 barg
Coal bed methane
Oil-injected
1 stage
Unmanned
@Shanxi

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Gas Screw Compress

Products & Application

Sept 14, 2017

Metallurgy & Distributed energy

Suction process Compression process Discharge process

 Simple structure, less moving parts, reliable

 Wide application ranges, flow capacity, pressure, gas components

 Can operate in two phases, not sensitive to droplets

 High isentropic efficiency under wide range of flow capacity

By varying the availability compress period,

CT series compressors are purely automatic

Suction Pressure：-0.08～0.7 MPa.G

Excellent noise performance

Multi-stage Carbon ring seal Dry gas seal

Labyrinth seal Dry gas seal Cast housing

Assembly Meshing clearance detection

Suction Pressure：-0.06～0.6 MPa.G

Flexible change of the volume-reduction ratio

Automatic matching the back pressure to decrease the energy cost

Compressor selections need to take account

Power consumption and volume capacity is

CT series compressor variable Vi concept, Slide valve for volume capacity

coupled to slide valve capacity control, offers

Control of volume ratio can maintain higher efficiency levels

Suction Pressure：-0.05～0.2 MPaG

High efficiency & High stability, customized rotor sharp

Unique inlet and outlet sound attenuation design

Suction Pressure：-0.02~0.5 MPa（G）

Complete isolation between lubricating oil and steam

Flexible superheat regulation by water spray cooling system

Adaptability to the particles in

Low flow High flow Medium flow

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