Operating Instructions

Linde Electric Tractor

P 250
W 20

0407 127 804 2501 EN

Linde - Your Partner Linde Material Handling

Linde, an enterprise operating

worldwide in the investment
and service sector, is one of
the largest industrial enterpris-
es in the EC with its four divi-
sions and over 80
associated companies.

Fenwick-Linde, Châtellerault

Linde is a leading manufac-

turer of industrial trucks and
hydraulics. It includes seven
manufacturing plants in the
Federal Republic of Germany,
France and Great Britain, as
well as subsidiaries and
branches in all economically
Werk II, Aschaffenburg-Nilkheim Linde Material Handling (UK) Ltd., Basingstoke important countries.

Linde industrial trucks enjoy a

worldwide reputation - thanks
to their high quality in engin-
eering, performance and serv-
ice.

Werk I, Aschaffenburg Werk III, Kahl am Main Linde Heavy Truck Division Ltd., Merthyr Tydfil

Your
Linde tractors offer the best in economy, safety and driving
convenience. However, preserving the qualities of the tractor
for a long and profitable service life, and making full use of
their benefits in operation, relies mainly on the operator.
This Operating Instruction manual tells you all you must know
about starting, running, servicing and maintaining your Linde
tractor.
Follow the instructions for operating the tractor and carry out
the maintenance and care prescribed in the maintenance
plan regularly and on time.
To keep your warranty valid and to ensure safety, all mainte-
nance should only be carried out by qualified persons au-
thorised by Linde.
2
Description
Approved applications
Linde tractors are designed for transporting and towing loads
stated on the capacity plate within a temperature range of
40°C down to -30°C.
In particular, we refer to the attached booklet (VDMA or BITA
for UK market) concerning the safe operation and accident
prevention for fork lift trucks, to the safety guidelines for gas
vehicles and the regulations for use of the tractor on public
roads.
The booklet for users of industrial and rough terrain trucks
(VDMA or BITA for UK market) must be followed under all
circumstances by the operator and service personnel.
The user and not Linde is responsible for any accidents
arising from applications not authorised by the manufac-
turer.
Should you want to use the tractor for applications not cov-
ered in these instructions, please contact your local Linde
127 804 2501.0407
representative.
No modifications or conversions may be made, or additional
equipment fitted to your tractor, without prior permission of
the manufacturer.
For attachments: the operating instructions supplied by the
attachment manufacturer are applicable.

Technical note
These Operating Instructions or excerpts thereof may only
be copied, translated or transmitted to third parties after prior
written approval by the manufacturer.
Linde pursues a policy of continuous improvement in de-
sign and manufacture of its products. The illustrations and
technical details referring to design, fittings and engineering
of tractors are subject to change or modification as a result
of technological progress by Linde.
Linde is therefore unable to consider any claims based on
the specification, illustrations and descriptions contained in
this Operating Instructions manual.
Please submit all enquiries concerning Linde tractor orders
for spare parts to your local Linde representative, making
sure to give the correct delivery address.
For repairs use only original Linde spare parts. Only in this
way can it be guaranteed that your Linde tractor maintains its
127 804 2501.0407
original technical standard.
When ordering spare parts, please specify the part number
and state the following truck data.
Tractor Type_____________________________________
Manufacturer’s Serial No./Year Built :___________________
Delivery Date :____________________________________
When taking over the tractor, transfer the data from the type
plates into this Operating Instruction manual. This informa-
tion can be found on the type plates on the tractor. We recom-
mend that you transfer this information to this manual for
ease of future reference.
Description
Tractor takeover
Every Linde tractor undergoes careful inspection before leav-
ing the factory in order to make sure that it will be in good
condition and fully equipped as ordered when delivered.
Your local Linde representative is under obligation to re-in-
spect the tractor before delivery and to hand it over in full
working order.
In order to avoid later complaints and inconvenience to cus-
tomers, you are requested to ascertain that the tractor is in
satisfactory condition and fully equipped at the time of deliv-
ery and to acknowledge the correct installation of the tractor
in the manufacturers Certificate of Conformity.
The following technical documents belong to each tractor:
1 Operating Instructions manual
1 EC Certificate of Conformity
The manufacturer certifies that the industrial truck con-
forms to EC guidelines for machines.
1 Spare Parts Catalogue
1 Booklet for users of industrial and rough terrain trucks
(VDMA or BITA for UK market)
3
 Type plates - P 250 Description
1 Drawbar pull label

2 Truck serial number and battery plate

3 Manufacturer

4 Serial number/year of manufacture

5 Axle loads

6 Payload

7 Battery voltage

8 Battery mass

9 Towing force

10 EC symbol
(The symbol certifies that EC guidelines for
machines and all applicable guidelines are fulfilled)
127 804 2501.0407

11 Unladen mass

2 3

5
11

6
10 7

9 8

5
Type plates - W 20 Description
1 Drawbar pull label

2 Truck serial number and battery plate

3 Manufacturer

4 Serial number/year of manufacture

5 Axle loads

6 Payload

7 Battery voltage

8 Battery mass

9 Towing force

10 EC symbol
(The symbol certifies that EC guidelines for
machines and all applicable guidelines are fulfilled)

127 804 2501.0407

11 Unladen mass

2 3

5
11

6
10 7

9 8

6
 Electric tractor P 250, W 20
The 127 series of four wheel electric tractors which fully com-
ply with EC directives, have been developed to suit a wide
range of industrial and municipal applications such as dis-
tribution, manufacturing, hospitals, postal services and air-
ports.

The main design features result from a thorough analysis of

materials handling requirements and will ensure maximum
productivity.

The driver’s compartment and controls are arranged accord-

ing to the latest ergonomic findings. Each operating function
is tailored to suit the driver both in terms of layout and ease of
operation, thus ensuring safe and fatigue-free operation.
127 804 2501.0407

7
Table of contents
Description Before operation Before leaving the tractor ........................................ 35
Approved applications ............................................ 2 Safety rules ............................................................. 23 Regenerative brake ................................................ 36
Technical note ........................................................ 3 Safety information ................................................... 23 Footbrake ................................................................ 36
Tractor takeover ...................................................... 3 Report of Thorough Examination ........................... 24 Parking brake ......................................................... 36
Type plates (P 250) ................................................. 5 Noise emission levels ........................................... 24 Engaging the parking brake ................................... 36
Type plates (W 20) .................................................. 6 Frequency characteristic for human body Releasing the parking brake .................................. 36
Technical data (P 250) ............................................ 10 vibrations ................................................................ 24 Emergency isolation ............................................... 37
Technical data (W 20) ............................................. 12 Running-in instructions .......................................... 24 Steering ................................................................... 37
Technical description ............................................. 14 Checks prior to initial operation of the tractor ........ 24 Turning radius ........................................................ 37
Introduction ....................................................... 14 Daily checks ........................................................... 24 Road lights ............................................................. 38
Operators compartment and controls .............. 14 Raising the battery cover (P 250) ..................... 25 Hazard warning lights ............................................ 38
Chassis ............................................................ 14 Raising the motor cover (P 250) ....................... 25 Brake lights ............................................................. 38
Drive and transmission .................................... 14 Removing the battery cover (W 20) ................... 26 Reversing light ........................................................ 38
Electrical system ............................................... 14 Removing the motor cover (W 20) .................... 26 Direction indicators ................................................ 38
Steering ............................................................. 14 Checking state of battery charge ...................... 27 Operating the horn .................................................. 39
Lighting ............................................................. 14 Charging the battery ......................................... 27 Windscreen wipe/wash .......................................... 39

127 804 2501.0407

Brakes ............................................................... 14 Connecting the battery to a charger ................. 27 Remote inching button operation .......................... 40
General view of tractor (P 250) ............................... 15 Opportunity charging ......................................... 28 Heater ..................................................................... 41
General view of tractor (W 20) ................................ 16 Check the battery condition, electrolyte Rear wash/wipe ..................................................... 41
Operating controls and indicators .......................... 17 level and specific gravity ................................... 28 Remote inching ...................................................... 41
Driver's display ....................................................... 18 Removing the battery ........................................ 29 Beacon .................................................................... 41
Multi purpose display ........................................ 18 Removing the battery using a hand pallet Heated seat ............................................................ 41
truck (W 20) ....................................................... 29 Fog lamp ................................................................. 41
Hour meter ........................................................ 18
Controls and their operation ............................. 30 Working lamps ....................................................... 41
Odometer .......................................................... 19
Interlock switches ............................................. 30 Diesel Heater ......................................................... 42
Speedometer .................................................... 19
Driver's seat adjustments ................................ 31 Turning the Diesel heater on ................................. 42
Battery discharge indicator ............................... 19
Passenger's seat adjustments ........................ 31 Turning the Diesel heater off .................................. 42
Over temperature indicator ............................... 20
Steering wheel adjustment ............................... 32 Interior light ............................................................. 43
Brake fluid level indicator .................................. 20
Top up the Diesel heater fuel tank .................... 32 Battery voltage fuse boxes ...................................... 44
Steering fluid level indicator .............................. 20
Check tyre inflation (if applicable) .................... 32 Battery voltage fuses .............................................. 44
Parking brake warning ...................................... 20
Check automatic towing coupling .................... 33 Lighting fuses ......................................................... 45
Warning indicator .............................................. 21
Trailer towing guidelines ........................................ 46
Interlock warning indicator ................................ 21 Operation Towing capacity example (P 250) .......................... 46
Slow speed indicator ........................................ 21
Starting up ............................................................... 34 Coupling and uncoupling a trailer
Main beam indicator ......................................... 22
Speed selection ...................................................... 34 (multi-position coupling) ........................................ 47
Travel direction indicator ................................... 22
Travel in forward direction ...................................... 34 Coupling and uncoupling a trailer
Over-speed alarm ............................................. 22 (automatic coupling) ............................................... 48
Travel in reverse direction ...................................... 34
Turn signal repeaters ....................................... 22 Coupling and uncoupling a trailer
Changing direction of travel ................................... 35
Starting on an incline .............................................. 35 (remote coupling with traction interlock) ................ 48

8
 Table of contents (continued)
Towing a trailer ....................................................... 51 1000 Hour inspection and maintenance Circuit diagram (Diesel heater) ............................. 87
Loading the platform .............................................. 51 Check and lubricate the automatic tow coupling ... 67 Hydraulic and brake system schematic ................. 88
Towing procedure ................................................... 52 Check and adjust the handbrake ........................... 67 Index ....................................................................... 89
Slinging the tractor .................................................. 53 Lubricate the top and bottom steering
Jacking positions ................................................... 53 swivel bearings ...................................................... 67
Driver code entry ..................................................... 54 Lubricate the steering linkage bearings ................ 67
Logging on ........................................................ 54 Check the front brake pads for wear ...................... 68
Logging off ........................................................ 54 Check and lubricate all door and cover
Accessing supervisor menus .......................... 54 latches and hinges ................................................. 68
Changing the supervisor pin ............................ 55 Check the condition and security of
Disable/enable the tractor ................................ 55 motor and battery connectors and cables ............. 68
Adding/deleting operator pin numbers ............ 55 Check the steering fluid level ................................. 69
List operator pin numbers ................................ 56 Check the steering fluid hoses for damage .......... 69
Set/reset learner operation ............................... 56 Drain and refill the drive axle .................................. 69
Data Logger ............................................................ 57 Check the suspension dampers for damage ....... 69
Removing the platform sides ................................. 58
2000 Hour inspection and maintenance
127 804 2501.0407

Lowering the platform sides .................................. 58

Securing the PVC canopy ....................................... 58 Check the brake fluid level ..................................... 70
Clean the traction controller cooling fans and
Maintenance air ducts .................................................................. 70
Maintenance and safety guidelines ....................... 59 Check the Diesel heater fuel filter .......................... 70
General information .......................................... 59
5000 Hour inspection and maintenance
Handling lubricants .......................................... 59
Lubrication intervals ......................................... 59 Renew the steering fluid and filter ......................... 71
Avoiding accidents ............................................ 60 Check the brake pipes for damage and
corrosion ................................................................. 71
Safety guidelines .............................................. 60
Renew the steering fluid tank breather .................. 72
Measures before taking the tractor out of
operation ................................................................. 61 Renew the Diesel heater fuel filter ......................... 72
Replace the accelerator return spring ................... 72
Putting the truck back into operation ...................... 61
Inspection and maintenance schedule ................. 62
10000 Hour inspection and maintenance
Inspection and maintenance as required Change the brake fluid ........................................... 73
Clean the tractor ..................................................... 64
Tighten the wheel fixings ........................................ 65 Inspection and maintenance data ......................... 74
Check condition and pressure of the tyres ............ 65 Recommended lubricants ..................................... 75
Renew the steering fluid hoses ............................. 66 Circuit diagram (with inching) ................................ 78
Check front wheel alignment ................................. 66 Circuit diagram (without inching) ........................... 80
Circuit diagram (lighting) ........................................ 82
Adjust the handbrake ............................................. 66
Operate the Diesel heater ...................................... 66 Circuit diagram (electric heater) ............................. 86

9
Technical data (P 250) Description

12000
l3

Permissible haul per hour (m)

10000
h6
25 8000
Permissible
h11 haul per hour
h7 20 6000
Speed

h10 15 4000

Speed (km/h)
m2

y 10 2000
l5
l1

127 804 2501.0407

5 0

5000 10000 15000 20000 DBP

0 (N)

25t
5% 20t

Trailer weight
15t

Gradient
10% 10t
8t

15% 6t

b b10 b11 b9 20%

4t

25%
b13 0 2t

Wa

NOTES:

To ensure that the tractor can safely restart from stationary on the gradient (based on a starting resistance off 400N/tonne), it is recommended that the tractor/trailer combination is
only operated on gradients covered by the solid line on the above graph.

To suit application, the speed/draw bar pull performance of the tractor can be programmed between the two limits.

The permissible haul per hour is the total distance travelled, including the return journey and any downhill gradients

It is recommended that braked trailers are used for trailer loads exceeding 9 tonnes and for all trailer loads if gradients are involved.

10
 Technical data (P 250) Description
1.1 Manufacturer Linde Linde NOTES:
1.2 Model designation P 250 (SWB) P 250 (LWB)
1) Based on level, dry surface with rolling
Characteristics

1.3 Power unit: battery, diesel, petrol, LP gas, mains power Battery Battery
resistance of 200 N/t. Refer to graph
1.4 Operation: manual, pedestrian, stand-on, seated, order picker Seated Seated on previous page for specific
1.5 Towed load capacity Q (t) 25 1) 25 1) operating conditions and when
1.7 Rated drawbar pull F (N) 5 000 1) 5 000 1) applications involves inclines or
1.9 Wheelbase y (mm) 1 465 1 900 ramps.
2.1 Service weight kg 3 800 4 500
2) Contoured solid (superelastic) tyres
Weights

2.2 Axle load with load, front/rear kg 2 000/2 100 2 500/2 300
are available.
2.3 Axle load without load, front/rear kg 1 900/1 900 2 400/2 100
3.1 Tyres, front/rear (SE = CS superelatic, P = pneumatic) P/P 2) P/P 2) 3) Refer to manufacturer for figures.
Wheels and tyres

3.2 Tyre size, front 6.00 R 9 6.00 R 9

3.3 Tyre size, rear 7.00 R 12 7.00 R 12 4) 72 V circuit is available. Traction speed
3.5 Wheels, number front/rear (x = driven) 2/2x 2/2x
is reduced by 10%.
3.6 Track width, front b10 (mm) 1 080 1 080
3.7 Track width, rear b11 (mm) 1 020 1 020
4.7 Height of overhead guard (cabin) h6 (mm) 1 820 1 820
127 804 2501.0407

4.8 Height of seat/stand-on platform h7 (mm) 745 745

4.12 Towing coupling height h10 (mm) 240, 295, 350, 405 240, 295, 350, 405
4.13 Platform height, without load h11 (mm) 1 000 1 000
4.16 Loading platform, length l3 (mm) 1 520 1 955
Dimensions

4.17 Rear overhang l5 (mm) 615 615

4.18 Loading platform, width b9 (mm) 1 170 (1 120 at rear) 1 170 (1 120 at rear)
4.19 Overall length l1 (mm) 3 045 3 480
4.21 Overall width b1 (mm) 1 300 1 300
4.32 Ground clearance, centre of wheelbase m2 (mm) 150 150
4.35 Turning radius Wa (mm) 2 830 3 280
4.36 Minimum pivoting point distance b13 (mm) 935 1 095
5.1 Travel speed, with/without rated drawbar pull km/h 11/25 11/25
5.5 Drawbar pull at 60 minute rating N 5 000 5 000
Performance

5.6 Maximum drawbar pull N 16 000 16 000

5.7 Climbing ability with/without rated load, 30 minute rating % See graph See graph
5.8 Maximum climbing ability with/without rated load, 5 minute rating % See graph See graph
5.10 Service brake Hydraulic/electric Hydraulic/electric
6.1 Drive motor, 60 minute rating kW 20 20
6.3 Battery according to IEC 254-2 254-2
Drive

6.4 Battery voltage/rated capacity (5h) V/Ah 80/440 4) 80/700

4)

6.5 Battery weight (± 5%) kg 1 210 1 863

3) 3)
6.6 Power consumption according to VDI cycle kWh/h
8.1 Type of drive control AC - microprocessor AC - microprocessor
Other

3) 3)
8.4 Noise level at operator's ear dB (A)
3) 3)
8.5 Towing coupling, design/type, DIN

11
Technical data (W 20) Description

12000
l3

Permissible hau per hour (m)

h6 5 kW
10000
20 kW
8000
h7
h11
20 6000

Speed (km/h)
h10 Permissible
m2 haul per hour
15 4000
y l5

127 804 2501.0407

10 2000
l1
Speed
5
P (N)
2000 4000 6000 8000 10000 drawbar pull
0

5%

(trailed plus carried)

Combined weight
Gradient
10% 6t
4t
b b10 b11 15% 3t
b9
5 kW 2t
20%
20 kW
b13 1t
25%
0t 0.5t

Wa

NOTES:

The permissible haul per hour is the total distance travelled, including the return journey and any downhill gradients

It is recommended that braked trailers are used for all trailer loads if gradients are involved.

12
 Technical data (W 20) Description
1.1 Manufacturer Linde Linde NOTES:
1.2 Model designation W 20 (2 200) W 20 (2 600)
1) Based on level, dry surface with rolling
Characteristics

1.3 Power unit: battery, diesel, petrol, LP gas, mains power Battery Battery
resistance of 200 N/t. Refer to graph
1.4 Operation: manual, pedestrian, stand-on, seated, order picker Seated Seated on previous page for specific
1.5 Carried load capacity Q (t) 2 2 operating conditions and when
1.7 Rated drawbar pull with/without carried load F (N) 500/900 1) 800/1200 1) 500/900 1) 800/1200 1) applications involves inclines or
1.9 Wheelbase y (mm) 1 900 1 900 ramps.
2.1 Service weight kg 3 100 3 200
2) Contoured solid (superelastic) tyres
Weights

2.2 Axle load with load, front/rear kg 2 300/2 800 2 100/3 100
are available.
2.3 Axle load without load, front/rear kg 1 800/1 300 1 800/1 400
3.1 Tyres, front/rear (SE = CS superelatic, P = pneumatic) P/P 2) P/P 2) 3) Refer to manufacturer for figures.
Wheels and tyres

3.2 Tyre size, front 6.00 R 9 6.00 R 9

3.3 Tyre size, rear 7.00 R 12 7.00 R 12 4) 72 V circuit is available. Traction speed
3.5 Wheels, number front/rear (x = driven) 2/2x 2/2x
is reduced by 10%.
3.6 Track width, front b10 (mm) 1 080 1 080
5) High torque 20kW motor is available in
3.7 Track width, rear b11 (mm) 1 020 1 020 conjunction with 320 Ah battery only.
4.7 Height of overhead guard (cabin) h6 (mm) 1 820 1 820
127 804 2501.0407

4.8 Height of seat/stand-on platform h7 (mm) 745 745

4.12 Towing coupling height h10 (mm) 240, 295, 350, 405 240, 295, 350, 405
4.13 Platform height, without load h11 (mm) 840 840
4.16 Loading platform, length l3 (mm) 2 200 2 600
Dimensions

4.17 Rear overhang l5 (mm) 730 1 130

4.18 Loading platform, width b9 (mm) 1 300 1 300
4.19 Overall length l1 (mm) 3 530 3 930
4.21 Overall width b1 (mm) 1 300 1 300
4.32 Ground clearance, centre of wheelbase m2 (mm) 150 150
4.35 Turning radius Wa (mm) 3 280 3 280
4.36 Minimum pivoting point distance b13 (mm) 1 095 1 095
5.1 Travel speed, without rated drawbar pull km/h 15/20 20/25 15/20 20/25
5.5 Drawbar pull at 60 minute rating with/without carried load N 500/900 800/1200 500/900 800/1200
Performance

1) 1) 1) 1)
5.6 Maximum drawbar pull with/without carried load N 3100/3500 9600/10000 3100/3500 9600/10000
5.7 Climbing ability with/without carried load, 30 minute rating % See graph See graph
5.8 Maximum climbing ability with/without carried load, 5 minute rating % See graph See graph
5.10 Service brake Hydraulic/electric Hydraulic/electric
5) 5) 5) 5)
6.1 Drive motor, 60 minute rating kW 5 20 5 20
6.3 Battery according to IEC 254-2 254-2
Drive

6.4 Battery voltage/rated capacity (5h) V/Ah 80/240 4) 80/240

4)

6.5 Battery weight (± 5%) kg 679 679

3) 3)
6.6 Power consumption according to VDI cycle kWh/h
8.1 Type of drive control AC - microprocessor AC - microprocessor
Other

3) 3)
8.4 Noise level at operator's ear dB (A)
3) 3)
8.5 Towing coupling, design/type, DIN/no

13
Technical description
Introduction
The 127 series of electric tractors have been designed to
achieve maximum productivity. The P 250 has a rated towing
capacity of up to 25 tonne and an unladen traction speed of
up to 25km/h. The W 20 has a platform capacity of up to 2
tonne and an unladen traction speed of up to 20km/h.
Operators compartment and controls
A low step facilitates easy access to the operators compart-
ment. Thus reducing driver fatigue, leading to safer opera-
tion. The arrangement of all the controls and seat contrib-
utes to optimum operator comfort and efficiency.
The automotive arrangement of the foot pedals, controls and
steering wheel, together with electronic control, gives smooth
handling.
The comprehensive driver's display includes hour meter,
battery discharge indicator, brake/steering fluid level, light-
ing, indicators, motor temperature and truck speed.
Chassis
The chassis has been designed for maximum strength and
rigidity. A low centre of gravity ensures safe road handling,
whilst its compact size gives excellent manoeuvrability. The
traction motor and electronic control are protected within the
chassis but with easy access for servicing. The battery is
located between the two axles to obtain the maximum stabil-
ity and also allows quick and easy removal.
Drive and transmission
A powerful AC drive motor integrated with the drive axle trans-
mits power to the rear wheels through reduction gearing.
The front wheel have parabolic leaf spring suspension with
hydraulic dampers and the rear axle is mounted via trailing
links, coil springs and hydraulic dampers.
14
Description
Electrical system
These tractors are fitted with an advanced 80 volt, energy
saving electronic AC control system which incorporates re-
generative braking and provides smooth acceleration for safe,
precise manoeuvring. A high number of work cycles can be
obtained from each battery change due to the efficiency of
this system of energy control. Integrated diagnostics, via a
CAN bus connection, enable rapid servicing and maximum
uptime.
Steering
Energy saving, on demand hydrostatic power steering pow-
ered by an AC motor, requires minimum steering effort, en-
suring excellent manoeuvrability and operational efficiency.
Lighting
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The 12 V, full road lighting circuit is powered by isolated DC/
DC converters. The two front, recessed dipping headlights
are fitted with integral sidelights and separate direction indi-
cators. The rear light clusters incorporate rear lights and
reflectors, brake stop lights, direction indicators, reversing
light and fog light. Hazard warning lights and a number plate
light are also fitted. An external seven pin lighting socket is
provided to give 12 V power for trailer lights.
Brakes
The tractor has three independent braking systems:-
1. Dual circuit hydraulic disc brakes on the front wheels and
internal drive axle brake on the rear wheels, with hydrau-
lic booster.
2. Hand lever operated parking brake mechanically con-
nected to the drive axle brake.
3. Electrical regenerative braking occurs by progressive re-
lease of the accelerator pedal and energy is returned to
the battery.
 General view of tractor (P 250) Description
1 Passenger's seat

2 Battery cover

3 Battery

4 Controller cooling fans

5 Motor cover

6 Damper

7 Spring

8 Rear coupling

9 Drive motor

10 Rear wheel

11 Steer cylinder
127 804 2501.0407

12 Brake calliper

13 Front wheel

14 Driver's seat

15 Rear view mirror

15
General view of tractor (W 20) Description
1 Passenger's seat

2 Battery cover

3 Battery

4 Controller cooling fans

5 Motor cover

6 Damper

7 Spring

8 Rear coupling

9 Drive motor

10 Rear wheel

11 Steer cylinder

127 804 2501.0407

12 Brake calliper

13 Front wheel

14 Driver's seat

15 Rear view mirror

16
 Operating controls and indicators Description
1 Road light switch
2 Driver's display
3 Hazard warning light switch
4 Keypad *
5 Control stalk
Turn indicators
Front wiper control
Front wash wipe
Headlamp beam control
6 Switch panel
7 Keyswitch
8 Emergency isolator switch
9 Handbrake lever
10 Heating vents
127 804 2501.0407

11 Steering wheel
12 Accelerator pedal
13 Footbrake pedal
14 Control stalk
Horn
Speed control
Direction selection

* Option

NOTE: The position of control stalks 5 and 14 can be

reversed as a option.

17
Driver's display Description
A single display panel mounted in front of the driver provides Multi purpose display Hour meter
the following information:-
An LED display (1) is used to convey information to the driver. - When the keyswitch is turned on, the hourglass mode
- Multi purpose display indicator (2) illuminates, and the multi purpose display
- Direction of travel indicator Mode indicators (2 to 6) illuminate to qualify the information (1) shows the operational time (keyswitch on and seat
- Battery discharge indicator being displayed as follows:- occupied) of the truck in hours.
- Over temperature warning (2) Speed in mph or km/h. Illuminates in conjunction with The display shows this information for approximately 10 sec-
- Brake fluid level warning (3 or 4) when the accelerator is depressed. onds.
- Steering fluid level (3) Distance in km, or, when the accelerator is depressed,
- Service warning indicator speed in Km/h. Illuminates in conjunction with (2).
- Interlock warning
(4) Distance in miles, or, when when the accelerator is
- Parking brake warning depressed, speed in mph. Illuminates in conjunction
- Slow speed indicator with (2).
- Indicator repeater lamps
(5) Time of day *
- Main beam indicator
(6) Hour meter

127 804 2501.0407

* Option, available only when Data Logger is fitted.

mile km /h

18
 Driver's display
Odometer
- When the keyswitch is turned on, and the accelerator
pedal not depressed, either the mile (2) or km (1) mode
indicator will illuminate after ten seconds. The multi pur-
pose display shows accumulated distance travelled in
miles or km.
NOTE: The odometer can be programmed to display
distance in either kilometers or miles, please contact your
local Linde representative.
127 804 2501.0407
Speedometer
- When the keyswitch is turned on, a direction selected
and the accelerator pedal depressed, either the mile or
km mode indicator (2) illuminates in conjunction with the
speed mode indicator (1). The multi purpose display
shows the truck speed in mph or km/h.
NOTE: The speedometer can be programmed to dis-
play speed in either km/h or mph, please contact your lo-
cal Linde representative.
Description
Battery discharge indicator
The Battery Discharge Indicator feature of the drivers display
is a vertical bar graph of 10 segments. There are, in de-
scending order from the top, five green (1), three yellow (2)
and two red (3) segments of this display.
Only 1 segment will be illuminated at any time.
A fully charged battery will cause the top green segment to be
illuminated.
As the battery is discharged the display will decrement lin-
early until at 28% residual capacity the bottom red led will be
illuminated and flashing. Truck performance will be reduced
when the battery has been discharged 80% leaving 20%
residual capacity. The amber slow speed indicator (4) will
illuminate to notify the driver of reduced performance.
The battery must be recharged or replaced.
19
Driver's display Description
Over temperature indicator Brake fluid level indicator Parking brake warning
Should prolonged overload conditions exist, then the motors The red indicator (1) illuminates if the brake fluid level is low. The red indicator (1) illuminates whilst the parking brake is
or controller may become too hot. Should an over tempera- applied.
ture condition exist, then the over temperature indicator (1) DANGER: Immediately fill the brake fluid reser-
will illuminate, together with an error message on the multi voir and check for leaks.
purpose display.

NOTE: If a motor or the controller becomes too hot,

then it's performance will be reduced until it has cooled to Steering fluid level indicator
normal operating temperature. The amber slow speed in-
dicator (2) will illuminate to notify the driver of reduced The red indicator (2) illuminates if the steering fluid level is
performance. low.

CAUTION: Report to supervision if the display in- DANGER: Immediately fill the steering fluid res-
dicates that any of the motors or controller has ervoir and check for leaks.
overheated during the shift.

127 804 2501.0407

20
 Driver's display Description
Warning indicator Interlock warning indicator Slow speed indicator
- If the red indicator (1) flashes, then a fault condition ex- If an attempt is made to operate a function which has been The amber indicator (1) illuminates when the controller is
ists. Please contact your local Linde representative. interlocked out or inhibited, then the red interlock warning reducing performance.
indicator (1) will illuminate.
NOTE: The flashing sequence indicates a fault code,
which may be supplemented by a help message on the If the interlock warning indicator illuminates, check the fol-
multi purpose display. lowing:

NOTE: As an option, the multi purpose display can
show 'serv!' briefly when the keyswitch is turned on to
notify that a service is due. Please contact your local Linde
representative.
- That the handbrake is released.
- That the remote inching switch is off.
- The seat switch is operated.

- That the accelerator was not operated when the keys-

witch was turned on.
127 804 2501.0407

21
Driver's display Description
Main beam indicator Over-speed alarm
The blue indicator (3) illuminates when main beam is se- Depending on the battery state of charge, electrical braking NOTE: The tractor must be stopped completely be-
lected. alone may be insufficient during some steep descents, and fore the 'stop' message disappears, and traction is re-
the tractor could exceed it's maximum permissible speed. enabled.

If the maximum permissible speed is exceeded, then the

Travel direction indicator
The selected direction of travel is indicated by two green
arrows. Arrow (2) illuminates for reverse, arrow (1) illumi-
nates for forward.
speedometer on the driver's display will begin to flash, and
Turn signal repeaters
an audible alarm will sound.
WARNING: The footbrake must be applied to re- The repeater indicators (1) notify the driver that the direction
duce the tractor speed. indicators are operating.
NOTE: If towing trailers fitted with lights, then addi-
If these warnings are ignored, and the tractor continues to
tional indicators (2) will notify the driver that the trailer
accelerate, then the flashing display and alarm will become
indicators are operating.
faster, until at a predetermined speed, traction will be cut,
and the tractor will begin to 'freewheel'. At this point, the
message 'stop' will be displayed on the driver's display (1),
and the audible alarm sounds continuously.

127 804 2501.0407

WARNING: The footbrake must be applied to bring
the tractor to a stop.

3 1

127-112 127-113

22
 Safety rules
Prior to any work with or on the tractor all responsible staff,
particularly the tractor operators and servicing personnel,
must be instructed by a qualified instructor, in the normal
and proper use with the safety guidelines supplied with these
operating instructions.
DANGER: Only operators with the correct
certification, issued by qualified instructors
should operate this tractor. DO NOT operate this
tractor without the appropriate training and certification.
The employer must ensure that the operator has understood
all safety information.
Please observe the guidelines and safety rules therein for
example:
- Information on the operation of industrial tractors
- Rules for roadways and work areas
- Rights, duties and safety rules for the operator
127 804 2501.0407
- Operation in special areas
- Information related to starting, driving and braking
- Service and repair information
- Recurrent inspections, accident prevention check
- Disposal of greases, oil and batteries
- Any other risks
The operator (owner) or responsible person must ensure
that the above guidelines and safety rules are observed.
During training the operator must fully acquaint themselves
with:
- special features of the tractor (foot control pedals, hand
control levers and switches, direction indicators and for-
ward/reverse selection.
- additional attachments
- special operating conditions
Practice driving, control and steering operations with the trac-
tor unladen until they are completely understood.
WARNING
Before operation
DANGER: If modifications are made to the drive
or braking parameters, then it is imperative that
operators are informed of such changes so that
they are able to familiarise themselves with the new oper-
ating characteristics before taking the tractor into serv-
ice.
With normal and proper use the stability of the tractor is as-
sured. Should the tractor tip over during an unauthorised
application or due to incorrect operation, always follow the
instructions depicted below.
Safety information
The warning precautions DANGER, WARNING, CAUTION
and NOTE in this manual are provided to indicate special
dangers or unusual information requiring special identifica-
tion:
DANGER: Indicates hazards that may result in
bodily injury or death and/or severe product dam-
age.
WARNING: Indicates hazards that may result in
bodily injury and/or severe product damage.
CAUTION: Indicates hazards that may result in
damage to or destruction of the product.
NOTE: Identifies technical information requiring spe-
cial attention because the connection may not even be
obvious to skilled personnel.
23
Safety rules
Report of Thorough Examination
The accident prevention rules in some countries require that
the truck must be checked periodically for proper operation
by trained personnel.
In the UK, the specific requirements of PUWER 1998, state
that truck users are required by law to ensure that their trucks
are thoroughly examined periodically by a competent per-
son, and that supporting records are available for inspec-
tion. Non compliance with these requirements may result in
legislative action.
Before operation
Frequency characteristic for human body Checks prior to initial operation of the
vibrations tractor
The values are determined in conformance with the Vibration - Tightness of wheel nuts
Test Code EN 13059 and EN12096 on trucks with standard
equipment according to the technical data sheet (driving over - Battery connections, electrolyte level and specific gravity
test course with obstacles).
- Function of braking system
The r.m.s weighted acceleration of the whole-body vertical
- Function of steering system
vibration on the truck seat (aW,ZS) is as follows: -
- All controls and their operation
P250 and W20

Please contact your local Linde reresentative. Pneumatic tyres, no cabin (aW,ZS) = 0.1 m/s² Daily checks
Noise emission levels CSE tyres, no cabin (aW,ZS) = 0.1 m/s² - Controls and their operation

Determined in a test cycle in accordance with EN 12053 Pneumatic, tyres standard cabin (aW,ZS) = 0.1 m/s² - Interlock switches
from the weighted values in the operating modes DRIVING,
CSE tyres, standard cabin (aW,ZS) = 0.1 m/s² - Tyres for damage and correct pressures

127 804 2501.0407

LIFTING and IDLING.
Uncertainty K = 0.1 m/s² - Battery charge
The A-weighted averaged emission sound pressure level at
the operator’s position is as follows: - NOTE: The frequency characteristic for the human - Heater fuel level (if applicable)
body cannot be used to determine the actual frequency
P250 and W20 all models LPAZ = 69 dB (A)
load during operation. This load depends on the operating
Uncertainty KPA = 4 dB (A) environment (condition of floor, type of operation, etc.) and
must therefore, if necessary, be determined at the site.
NOTE: Due to environmental conditions, variations in
the above figures can exist during operation of the truck. Running-in instructions
The tractor can be operated at full speed immediately.

However avoid continuous high loads during the first 50 hours

of operation.

Tighten the wheel fixings daily prior to initial operation, or

after a wheel change until they are seated firmly, i.e. until no
further tightening is possible.

All wheel fixings should be tightened to a torque of 195 Nm.

NOTE: Refer to the tightening instructions on the tag

attached to the steering column.

24
 Daily checks Before operation
Raising the battery cover (P 250) Raising the motor cover (P 250)
To access the battery - Release the motor cover lock (1).

- Release the battery cover catch (2). - Open the motor cover fully.

- Raise the battery cover fully back until the safety stay (1) - Secure the cover in the open position using support rod.
is engaged.
NOTE: The battery cover must be closed before the
NOTE: The motor cover must be closed before the motor cover can be opened.
battery cover can be opened.
WARNING: The motor can become very hot. Risk
of scalding.
127 804 2501.0407

25
Daily checks Before operation
Removing the battery cover (W 20) Removing the motor cover (W 20)
To access the battery remove the battery cover using the two To access the traction and hydraulic steering motors remove
handles provided. the cover using the two handles provided.

WARNING: Manual handling risk. The cover is WARNING: Manual handling risk. The cover is
heavy. Assistance should be sought if it is to be heavy. Assistance should be sought if it is to be
removed. removed.

WARNING: The motors can become very hot. Risk

of scalding.

127 804 2501.0407

127-03

26
 Daily checks
Checking state of battery charge
- Ensure the emergency switch (2) is released.
- Turn the keyswitch (3) on.
- Check the battery state of charge on the driver's display
(1).
Charging the battery
CAUTION: For the safe operation and mainte-
nance of the battery, follow the following instruc-
tions. The electrolyte in the batteries is a sul-
phuric acid and water solution, which is both
poisonous and caustic. Therefore, wear protec-
tive clothing and protective glasses when work-
ing around batteries. Gases are released when
batteries are being charged, do not expose the
battery to sparks or open flames, as an explo-
sion could result. Rooms in which batteries are
127 804 2501.0407
charged or stored must be ventilated accord-
ingly.
NOTE: Check that the specific gravity of the electro-
lyte is at least 1.14.
Always charge and service the battery according to the manu-
facturer's instructions.
If you are not in possession of these instructions, please
contact your local Linde representative. Also follow the oper-
ating instructions for the battery charger.
WARNING: Do not place any metal objects on the
battery which could cause a short.
CAUTION: Do not top up the electrolyte before
charging.
Before operation
Connecting the battery to a charger
- Apply the parking brake, turn the keyswitch off, and de-
press the emergency isolator.
- Raise/remove the battery cover.
- Pull out the battery connector (4).
- Insert the charger connector (5) into the battery connector
(4).
NOTE: Always recharge batteries as soon as possi-
ble. Never leave batteries in a discharged or partially dis-
charged state for long periods.
CAUTION: Before reconnecting the battery to the
truck, ensure the keyswitch is turned off, and
the emergency isolator is depressed.
27
Daily checks
Opportunity charging *
An additional battery connector (1) on the side of the tractor
allows for opportunity charging.
- Apply the parking brake, turn the keyswitch off, and de-
press the emergency isolator.
- Connect the charger to the battery connector (1), and turn
the charger on. The bottom LED (4) on the driver's dis-
play will illuminate for up to 5 minutes before charging
commences.
- Once charging has commenced, LEDs (2,3 and 4) will
illuminate in sequence.
- When the battery is fully charged, top LED (2) will flash.
- Turn the charger off, and disconnect from the tractor.
Check the battery condition, electrolyte
level and specific gravity
CAUTION: For the safe operation and mainte-
nance of the battery, follow the following instruc-
tions. The electrolyte in the batteries is a sul-
phuric acid and water solution, which is both
poisonous and caustic. Therefore, wear protec-
tive clothing and protective glasses when work-
ing around batteries. Gases are released when
batteries are being charged, do not expose the
battery to sparks or open flames, as an explo-
sion could result. Rooms in which batteries are
charged or stored must be ventilated accord-
ingly.
Before operation
- Check there are no cracked cells, deformed plates or
loss of electrolyte.
- Open or remove the cell filler caps and check levels.
- The electrolyte level must be between 10-15 mm above
the top of the plates.
- Use demineralised water for topping up the cells (after
charging).
- Clean traces of corrosion from cell tops and terminals.
- Coat terminals with petroleum jelly.
- Tighten all connections.
- Check specific gravity with a hydrometer. The specific grav-
ity of the electrolyte should be between 1.24 and 1.28
after charging.
NOTE: Batteries that are discharged to under 20% of

127 804 2501.0407

the rated capacity (1.14) are over discharged. Over dis-
charging batteries will shorten their service life.
* Option

1 2
3
4

127-114 127-115

28
 Daily checks
Removing the battery
DANGER: When lifting the battery with a crane,
ensure that no persons are within the vicinity.
Never step under an elevated load.
Using a hoist and a suitable four leg insulated lifting strap of
sufficient load capacity (see type plate for battery weight).
- Apply the parking brake, turn the keyswitch off, and de-
press the emergency isolator.
- Raise/remove the battery cover.
- Pull out the battery connector.
- Attach the lifting strap to the battery.
- Lift the battery clear of the tractor and place to one side.
WARNING: Manual handling risk. The battery is
heavy. Take care when manoeuvring the battery
from the chassis.
127 804 2501.0407
CAUTION: Before reconnecting the battery to the
tractor, ensure the keyswitch is turned off, and
the emergency isolator is depressed.
Before operation
Removing the battery using a hand pallet
truck (W 20)
Using a hand pallet truck of sufficient load capacity (see type - Withdraw the battery from the chassis.
plate for battery weight).
WARNING: Manual handling risk. The battery is
- Park the tractor on level ground. heavy. Take care when manoeuvring the battery.
- Apply the parking brake, turn the keyswitch off, and de- CAUTION: Before reconnecting the battery to the
press the emergency isolator. tractor, ensure the keyswitch is turned off, and
the emergency isolator is depressed.
- Pull out the battery connector.
- Release the side panel catch (1) and swing the side
panel fully open.
- Manoeuvre the hand pallet truck under the battery.
- Raise the battery sufficiently to clear the locating blocks
on the chassis.
NOTE: It may be necessary to place blocks of wood
on the forks to obtain sufficient lift.
29
Daily checks
Controls and their operation
Check all truck controls for correct and safe operation.
- Check function of braking system.
- Check function of steering system.
- Check function of traction system.
- Check function of driver's display.
- Check function of all ancillary controls.
NOTE: When the keyswitch is turned on, the driver's
display should flash briefly. Should any of the indicators
fail to flash, then report to supervision.
DANGER: Never use a truck which has faulty con-
trols.
30
Before operation
Interlock switches
DANGER: For your own safety, and the safety of
others, the tractor is fitted with various inter-
locks. Under no circumstances should the op-
eration of these interlocks be interfered with.
Check all tractor interlock switches for correct and safe
operation.
- Check the function of the keyswitch/rotary switch*
- Check the function of the emergency isolator
- Check the function of the handbrake switch
- Check the function of the seat switch
- Check the function of the battery door switch (W20 only)
- Check the function of the remote coupling interlocks *
* If fitted
Should any of the interlock switches fail to operate correctly,
127 804 2501.0407
then report to supervision.
 Daily checks
Driver's seat adjustments
- To move the seat forward or back, lift lever (1) and while
sat on the seat slide to the required position and release
the lever (1) to lock into the nearest notch.
- The handwheel (2) is for suspension tension. Rotate the
handwheel clockwise to lower the tension. Rotate the
handwheel anticlockwise to increase the tension.
Before operation
Passenger's seat adjustments
- To move the seat forward or back, lift lever (3) and while
sat on the seat slide to the required position and release
the lever (3) to lock into the nearest notch.
- Handwheel (1) is used to alter the rake of the seat back.
- Raise lever (2) to lower the seat back.

- Lift lever (3) to raise the front edge of the seat.

NOTE: A fully adjustable passenger's seat can be
- Handwheel (5) is used to adjust lumber support. fitted as an option.
- Lever (4) is used to alter the rake of the seat back.

WARNING: Only make adjustments to the seat

while the truck is stationary.

NOTE: Prolonged sitting can put excessive strain on

127 804 2501.0407

the spine. Prevent strain with regular light exercising.

31
Daily checks Before operation
Steering wheel adjustment Top up the Diesel heater fuel tank * Check tyre inflation (if applicable)
The steering column rake can be adjusted to obtain a com- WARNING: Shut off the heater before filling the NOTE: Depending on application, tyre pressures may
fortable driving position. fuel tank. Extinguish naked flames and do not differ from those stated. Please refer to the tyre pressure
smoke while filling the fuel tank. label attached between the seats.
- Slacken the steering column adjustment lever (1).
- Open/remove the motor cover. P 250
NOTE: The ratchet mechanism, can be disengaged
- Open the fuel tank cap (1) and top up with clean diesel
by pulling the lever out. Short wheelbase Front 7.5 bar
fuel up to the lower edge of the filler neck.
Rear 5.0 bar
- Move the steering wheel to a comfortable driving posi-
WARNING: Diesel fuel is flammable. Avoid Long wheelbase Front 9.0 bar
tion.
spilages, particularly onto hot surfaces such as Rear 5.0 bar
- Retighten the adjustment lever. motors.
W 20
CAUTION: Ensure the steering column is clamped Tank capacity 4 litres
Front 7.5 bar
securely after adjustment.
CAUTION: Follow maintenance and safety guide- Rear 6.5 bar
lines
WARNING: Only make adjustments to the steer-
ing wheel while the truck is stationary.

127 804 2501.0407

- Replace fuel tank cap.
- Close/replace the motor cover.
* Option

32
 Daily checks
Check the automatic towing coupling *
WARNING: Risk of trapping. Do not place hands
into the open coupling.
Check the automatic towing coupling for correct operation.
- Check that the pin (1) is not damaged.
Before operation
Check the remote towing coupling *
WARNING: Risk of trapping. Do not place hands With the coupling pin engaged and handbrake applied
into the open coupling.
Switches (1 and 4) both illuminated
Traction not available
Check the remote towing coupling for correct operation.
Coupling raises when switches (1 and 4) are operated
- Check that the pin (1) is not damaged. simultaneously

- Check that the pin (1) engages correctly in the locating - Check that the pin (1) engages correctly in the locating As the coupling pin raises
hole (2). hole (2).
Switches (1 and 4) extinguish
- Check that the locating hole (2) is free of debris. - Check that the locating hole (2) is free of debris. Red indicator (3) illuminates

- Check the function of indicators and interlocks: With the coupling pin fully raised

With the coupling pin engaged and handbrake released Amber indicator (2) illuminates
Traction available
Switch (4) illuminated
Traction available
127 804 2501.0407

Coupling does not rise when switches (1 and 4) are

operated simultaneously

* Option

33
Driving
CAUTION: Always adapt your driving style to the
conditions of the roadway (rough surfaces etc.)
particularly hazardous work areas and any load.
Starting up
- Depress the emergency isolator, turn the keyswitch off
and insert the battery connector.
- Release the emergency isolator (4).
- Sit down on the drivers seat to activate the seat switch.
NOTE: Ensure that the parking brake (3) is applied
and all directional controls are in a neutral position.
- Insert key into keyswitch (5) and turn key clockwise. The
driver's display (2) will illuminate.
Speed selection
By using control stalk (1) maximum speed can be limited.
- Twist the stalk to position '1' for normal speed, twist to
position '2' for slow operation.
34
Travel in forward direction
- Push the control stalk (1) forward. The forward travel indi-
cator (7) on the driver's display will illuminate.
- Release the parking brake (3). The parking brake indica-
tor (8) on the driver's display will extinguish.
- Depress the accelerator pedal (6) smoothly. Tractor
speed will depend on how far the accelerator is depressed.
NOTE: Depressing the accelerator pedal quickly does
not increase the rate of acceleration, since maximum ac-
celeration is controlled automatically.
NOTE: As a option, the control stalk can be located
on the right hand side.
Operation
Travel in reverse direction
- Pull the control stalk (1) back. The reverse travel indicator
(9) on the driver's display will illuminate.
- Release the parking brake (3). The parking brake indica-
tor (8) on the driver's display will extinguish.
- Depress the accelerator pedal (6) smoothly. Tractor
speed will depend on how far the accelerator is depressed.
NOTE: Depressing the accelerator pedal quickly does
not increase the rate of acceleration, since maximum ac-
celeration is controlled automatically.
NOTE: As a option, the control stalk can be located
on the right hand side.
127 804 2501.0407
 Driving Operation
Changing direction of travel Starting on an incline Before leaving the tractor
Release accelerator pedal (3). Change direction selection When the tractor is to be stopped and restarted on an incline - Ensure the tractor is parked so as not to cause a hazard
lever (1) to the opposite direction of travel. Depress accel- the procedure is as follows: or obstruction.
erator pedal (3) this will accelerate tractor in new direction.
- Stop the truck under controlled electrical and hydraulic - Apply the parking brake.
The direction control lever can be moved directly to the oppo- braking.
site direction of travel without releasing the accelerator pedal. - Turn off the keyswitch and remove the key.
The tractor will be braked electrically to a standstill and ac- - Apply the parking brake.
- Depress the emergency isolator switch.
celerated smoothly in the opposite direction of travel.
- To move off, press the accelerator.
- Disconnect the battery if the tractor is not being used for a
NOTE: The interlock warning indicator (1) will illumi- prolonged period.
nate.

- Release the parking brake.

CAUTION: Reliance should not be made upon the
automatically applied inching brake* to secure
an unattended vehicle.
127 804 2501.0407

* Optional on W 20

127-86

35
Braking
DANGER: For emergency stops, depress the foot-
brake (1).
CAUTION: Most emergency stops can be avoided
if you travel at a steady speed and allow for road
and load conditions. A sudden stop could dis-
place loads and cause trailers to “jack knife”.
Regenerative brake
The tractor is equipped with regenerative braking.
Footbrake
- Release the accelerator pedal (2).
- Depress the footbrake pedal (1)
NOTE: Depressing the footbrake pedal operates hy-
draulic brakes on the front wheels and an internal drive
axle brake.
Operation
Parking brake
Use the mechanical parking brake to park the tractor. The
internal drive axle brake is applied.
NOTE: When the parking brake is applied the park-
ing brake warning indicator (4) on the driver's display will
illuminate.
Engaging the parking brake
- Pull the parking brake lever (3) up firmly.

- Release the accelerator pedal (2). The tractor will be elec-

Releasing the parking brake
trically braked to a standstill.
- Press the release button on the top of the brake lever (3)
WARNING: Depending on the battery state of and push the lever down.
charge, electrical braking alone may be insuffi-
DANGER: Do not operate a tractor with a faulty
cient during some steep descents, and the trac-
braking system. If signs of wear or faults be-

127 804 2501.0407

tor could exceed it's maximum permissible speed. The
come evident, please contact your local Linde
over-speed alarm will sound, and the footbrake must be
representative.
used to slow the tractor.

127-83
1 2 3

36
 Emergency isolator switch, steering
Emergency isolation
The red knob (1) operates the electrical isolating switch when
pressed. This isolates all electrical power to the drive circuit.
DANGER: When the emergency switch is oper-
ated, the tractor will free wheel to a stop.
DANGER: If inching control is fitted, the inching
brake will be applied when the emergency switch
is operated. This will cause the rear wheels to
lock.
DANGER: If the emergency switch is operated,
power assisted steering and braking will be una-
vailable.
Operation
Steering Turning radius
The tractor is fitted with hydraulic power steering, which is P 250 short wheelbase 2825
both light and responsive in order to provide effortless ma-
noeuvring when working in a confined area. P 250 long wheelbase 3280
DANGER: Contact your local Linde representa- W 20 3280
tive if steering is hard or has too much play. Never
operate a tractor with a faulty steering system.
NOTE: Turns should NOT be made on a gradient and
tractors should NOT be driven across a gradient. Always
adjust speed accordingly when cornering.

Rotate the red knob (1) out to restore electrical power.

127 804 2501.0407

37
Lights Operation
Road lights Hazard warning lights Direction indicators
The road lights are operated using the three position switch - Push the switch (2) to operate the hazard warning lights. The direction indicators are operated using control stalk (3).
(1).
Brake lights - Move the stalk back to operate left hand indicators.
- First position is off.
- The brake lights will illuminate when the brake pedal is - Move the stalk forward to operate right hand indicators.
- Push the switch (1) to the second position for side and depressed.
rear lights. The turn signal repeater light (4) on the driver's display will
flash, and if a trailer with lights is fitted the trailer turn signal
- Push the switch (1) to the third position for head and rear
Reversing light repeater lights (5) will also flash.
lights.
- The reversing light will illuminate when reverse travel is NOTE: Indicators are not self cancelling, ensure indi-
Control stalk (3) is used to select main or dipped beam. selected. cation is cancelled after manoeuvring.

NOTE: As a option, the control stalk can be located NOTE: As a option, the control stalk can be located
on the left hand side. on the left hand side.

- Push the stalk fully down to select main beam.

127 804 2501.0407

- Pull the stalk up to select dipped beam.

NOTE: The headlamp flasher can be operated by mo-

mentarily pulling the stalk upwards.

38
 Horn, windscreen wipers Operation
Operating the horn Windscreen wipe/wash
When approaching blind corners and junctions, the horn The windscreen wash/wipe is controlled using stalk (2).
serves as a warning signal.
- Push the end of stalk to operate the wash wipe function.
- Press the end of stalk (1), the horn will sound. The wash wipe function, automatically gives four wipes.

NOTE: As a option, the control stalk can be located - Twist the stalk to position 'J' for intermittent wipe.
on the right hand side.
- Twist the stalk to position '0' for off.

- Twist the stalk to position 'I' for slow wipe.

- Twist the stalk to position 'II' for fast wipe.

NOTE: As a option, the control stalk can be located

on the left hand side.
127 804 2501.0407

39
Remote inching Operation
Remote inching button operation *
To facilitate trailer coupling, remote inching buttons can be NOTE: The remote emergency stop button (3) only
located at the rear of the tractor. functions when remote inching is enabled.

- Select remote inching operation using switch (1). * Optional on W 20

- Ensure the truck is in neutral and release the handbrake.

Stand clear of the tractor wheels and press button (4) for
reverse direction of travel or button (2) for forward direction of
travel.

Each press of the button allows the truck to move a short

distance, inching the tractor forwards or backwards. Follow-
ing a short delay after each operation, the inching brake is
applied.

The red emergency switch (3) operates the inching brake, to

stop the tractor, and isolates all electrical power to the drive

127 804 2501.0407

circuit.

Twist and pull the emergency switch (3) out to restore electri-
cal power.

40
 Switch panel Operation
NOTE: The position of individual switches on the Remote inching*** Fog lamp
switch panel may vary.
Two position switch (3) enables remote inching. Two position switch (6) operates the fog lamps
Heater *
Position 1 Remote inching disabled Position 1 Off
Three position switch (1) controls the heater. Position 2 Remote inching enabled Position 2 On

Position 1 Off Beacon ** Working lamps **

Position 2 Heater on, reduced power
Position 3 Heater on, full power Two position switch (4) operates the beacon. Two position switch (7) operates the working lamps

NOTE: When the heater is on full power, the cabin Position 1 Off Position 1 Off
temperature is regulated using the thermostat (7). Position 2 On Position 2 On

Adjustable vents (8) are used to control air flow. Heated seat * * Standard when cabin fitted
** Optional
Rear wash/wipe * Two position switch (5) operates the heated seat. *** Optional on W 20

Three position switch (2) control the rear wash/wipe Position 1 Off
Position 2 On
127 804 2501.0407

Position 1 Off
Position 2 Wipe
Position 3 Wash/wipe

10

41
Diesel heater (option)
Diesel heater
DANGER: The heater must never be operated in
confined spaces such as a garage. Risk of car-
bon monoxide poisoning.
Switch (2) on the switch panel, controls the heater.
Turning the Diesel heater on
- Ensure the fuel tank is full.
WARNING: Shut off the heater before filling the
fuel tank. Extinguish naked flames and do not
smoke while filling the fuel tank.
Operation
Turning the Diesel heater off
- Using switch (2), turn the heater off.
NOTE: The heater is fitted with two fans. One inte-
gral, and one external. After switching off, the integral fan
will continue to operate for about 4 minutes.

Position 1 Off WARNING: Diesel fuel is flammable. Avoid If the heater is not to operated for a prolonged period, turn the
Position 2 Heater on spilages, particularly onto hot surfaces such as fuel tap (4) off.
motors.
NOTE: When the heater is on, the cabin temperature
is regulated using the thermostat (1), located between the CAUTION: Follow maintenance and safety guide-
seats. lines

Adjustable vents (3) are used to control air flow.

- Open/remove the motor cover and turn the fuel tap (4) on.

- Using switch (2) turn the heater on.

127 804 2501.0407

NOTE: After switching on, the heater fans will oper-
ate, but there is a short delay of about 60 seconds before
the fuel pump operates, the heater will reach full working
temperature after about 180 seconds.

42
 Interior lights Operation
Interior light *
Two switches located on the cabin ceiling operate the cabin
lights.

Switch (1) controls interior light.

Switch (2) controls drivers reading light.

* Standard when cabin fitted

127 804 2501.0407

43
Fuses Operation
Battery voltage fuse boxes Battery voltage fuses
Located in the motor compartment. NOTE: Although these fuses are interchangeable with Located in the Motor compartment.
automotive fuses, automotive fuses MUST NOT be used.
1 Converter 24 V fans 10 A 1F26 Only genuine Linde fuses have sufficient voltage capabil- 1 Main fuse 500A 1F1 *
ity to ensure correct operation at truck voltages.
2 Spare 10 A 1F25 2 Steering fuse 50A 3F1

3 Converter 12 V lighting (option) 10 A 1F24

4 Converter 12 V lighting 10 A 1F23 * 250A on W 20 with 5kW motor

5 Converter 12 V lighting 10 A 1F22

6 Traction control and battery 10 A 1F21

OPTIONS

7 Cab heater elements 35 A 9F12

127 804 2501.0407

1
2 1
3
4
5
6

44
 Fuses Operation
Lighting fuses
Located under the driver's floorplate, accessible through a Direction indicators and flasher relay 10A 5F10
cutout.
Beacon 10A 5F11
Horn 10A 4F1
Interior light unit 10A 5F12
Sidelight/headlight switch relays 10A 5F1
Spotlights 10A 5F13
Left hand sidelights 10A 5F2
Front wash/wipe 10A 9F1
Right hand sidelights 10A 5F3
Rear wash/wipe 10A 9F2
Main beam headlights 10A 5F4
Radio cassette 10A 9F3
Dipped beam headlights 10A 5F5
Heated seat 10A 9F5
Stop lights 10A 5F6
Cab heater relay module 10A 9F6
Rear fog lights 10A 5F7
127 804 2501.0407

Reversing lights 10A 5F8

Direction indicator stalk and relays 10A 5F9

45
Before towing a trailer Operation
Observe the rated tractive force and weight before transport- Towing capacity example (P 250)
ing loads. Refer to label on the rear of the tractor.
The towing capacity diagram below contains the following Where the 5% slope is 70 m long for example, the complete
Never exceed the rated capacity of the tractor. information:- cycle, including return journey, can be performed 10 times
per hour.
Trailer towing guidelines 1 Distance (m)
2 Speed (km/h) NOTE: The data and characteristic curves of the tow-
The maximum drawbar pull is the maximum pull the tractor ing capacity diagram apply only to dry, non skid surfaces.
can exert to overcome the starting resistance of the trailing 3 Gradient (%)
load. (This being the combined weight of the tractor, trailers 4 Drawbar pull (N) NOTE: The permissible haul per hour is the total dis-
and load). 5 Trailer weight (t) tance travelled, including the return journey and any down-
hill gradients
DANGER: When towing trailers under difficult op- Reading from the diagram
erating conditions, e.g. on inclines and icy or slip- NOTE: It is recommended that braked trailers are
pery surfaces, note that it is braking perform- A tractor with a trailer load of 10000 kg (A) used for trailer loads exceeding 9 tonne and for all trailer
ance, NOT maximum towing capacity of the tractor that can drive on a maximum gradient of 5% (B) loads where a gradient is involved.
determines the maximum safe load.
for a distance of 1400 m (C)
CAUTION: The tractor must not be used to pull at a speed of between 6 - 8 Km/h (D)
rail vehicles, or to push any type of trailer. The

127 804 2501.0407

tractor must be operated such that safe driving once every hour
and braking of the trailer is ensured during all manoeu-
vres.

46
 Coupling and uncoupling a trailer (multi-position coupling)
WARNING: When coupling or uncoupling trailers,
always ensure that both tractor and trailers are
on level ground.
Before coupling a trailer, check that the trailer draw bar and
tractor towing coupling are compatible.
Ensure that if fitted the trailer braking system is applied or
that wheels have been chocked to prevent movement.
127 804 2501.0407
Operation
Coupling a trailer Uncoupling a trailer
- Reverse the tractor up to the trailer with towing pin and - Apply the handbrake. Chock the trailer or if fitted apply the
trailer draw bar in line as seen from the driver's seat. trailer brake.
- On the switch panel, operate the remote inching button - Disconnect trailer lighting (if fitted) from the tractor light-
(1). ing socket.
- Ensure the truck is in neutral and release the handbrake. - Remove the pin (2) and uncouple the trailer.
- Push the pin (2) down and turn through 90° to release.
Remove the pin from the towing coupling.
- Using the remote inching buttons position the trailer tow-
ing hitch into the coupling. Replace the pin (1), push the
pin down, and turn through 90° to lock in position.
- Connect trailer lighting (if fitted) to the tractor lighting
socket, and ensure that it is working correctly.
- Remove any trailer chocks and if fitted release the trailer
braking.
47
Coupling and uncoupling a trailer (automatic coupling)
WARNING: When coupling or uncoupling trailers,
always ensure that both tractor and trailers are
on level ground.
Before coupling a trailer, check that the trailer draw bar and
tractor towing coupling are compatible.
Ensure that if fitted the trailer braking system is applied or
that wheels have been chocked to prevent movement.
Coupling a trailer
- Reverse the tractor up to the trailer with towing pin and
trailer draw bar in line as seen from the driver's seat.
- On the switch panel, operate the remote inching button
(1).
- Ensure the truck is in neutral and release the handbrake.
- Lift the lever (1) on the coupling.
48
Operation
WARNING: Risk of trapping. Do not place hands Uncoupling a trailer
into the open coupling.
- Apply the handbrake. Chock the trailer or if fitted apply the
- Using the remote inching buttons position the trailer tow- trailer brake.
ing hitch into the open coupling. The coupling closes on
- Disconnect trailer lighting (if fitted) from the tractor light-
contact and the lever (2) will snap down.
ing socket.
DANGER: The security of the coupling can only
- Lift the lever (1) on the coupling device to release the
be verified by noting the position of the operating
lever which must be in the horizontal position trailer.
(refer to attached label). It is the responsibility of the driver
to ensure that the coupling pin is fully engaged before
towing a trailer. Do not tow a trailer if the lever is not in the
horizontal position.
- Connect trailer lighting (if fitted) to the tractor lighting
socket, and ensure that it is working correctly.
- Remove any chocks and if fitted release the trailer brak-
127 804 2501.0407
ing.
 Coupling a trailer (remote coupling with traction interlock)
This system allows trailers to be uncoupled from within the
cabin. Indication of the coupling pin position (engaged, fully
raised or intermediate) is provided. Traction is only available
when the pin is in either the engaged or fully raised positions.
WARNING: When coupling or uncoupling trailers,
always ensure that both tractor and trailers are
on level ground.
Before coupling a trailer, check that the trailer draw bar and
tractor towing coupling are compatible.
Ensure that if fitted the trailer braking system is applied or
that wheels have been chocked to prevent movement.
Coupling a trailer
- Check that the amber indicator (5) is illuminated. If not,
follow the uncoupling procedure to raise the coupling
pin.
- Reverse the tractor up to the trailer with towing pin and
trailer draw bar in line as seen from the driver's seat.
- On the switch panel, operate the remote inching button (1).
- Ensure the truck is in neutral and release the handbrake.
- Lift the lever (7) on the coupling.
Operation
NOTE: If the coupling pin is not fully lowered, then the
red indicator (4) will be illuminated and traction is disabled.
DANGER: Before towing the trailer, both visually
check that the lever is in the horizontal position
(refer to attached label), and that switch (6) is
illuminated, indicating that the coupling pin is fully engaged.
It is the responsibility of the driver to ensure that the
coupling pin is fully engaged before towing a trailer.

NOTE: In order for the remote release to function, WARNING: Risk of trapping. Do not place hands
circuit breaker (2) must be in the 'on' position. into the open coupling.

- Using the remote inching buttons position the trailer tow-

ing hitch into the open coupling. The coupling closes on
127 804 2501.0407

contact and the lever (7) will snap down.

- Remove any chocks and if fitted release the trailer braking.

49
Uncoupling a trailer (remote coupling with traction interlock) Operation
Uncoupling a trailer
With the coupling pin engaged, switch (3) is illuminated.
- Apply the handbrake. Switch (6) will also illuminate
indicating that the release mechanism is enabled.
- To raise the coupling pin, press and release both
switches (3 and 6) simultaneously.
As the pin is raised, the two switches extinguish, and the red
indicator (4) will illuminate briefly.
When the pin is fully raised, amber indicator (5) will illuminate.
NOTE: If the pin is not fully raised, then the red
indicator (4) will remain illuminated and traction will be
disabled.
NOTE: Should the pin become jammed, then circuit
breaker (2) will open and illuminate. Investigate and clear
the jam before resetting the circuit breaker (2). If the circuit

127 804 2501.0407

breaker opens, then allow 30 seconds before attempting
to reset it.

50
 Transporting a load
Towing a trailer
NOTE: Ensure that you understand how to operate
any braking systems that may be fitted to trailers being
towed.
Ensure trailer load is secure, stable, evenly distributed on
the trailer, and within the rated drawbar pull of the tractor.
Inspect trailer steering to determine the type fitted. This is
particularly important on long trains because of the cutting in
effect when cornering.
NOTE: If travelling on public highways ensure that
regulation plates conform to local highway regulations.
Release trailer braking system and remove any chocks
from the trailer wheels.
Check width of the widest trailer or load to ensure free pas-
127 804 2501.0407
sage en-route.
Operation
Loading the platform
Adjust wing mirrors (if fitted) as necessary before moving, Ensure the platform load is secure, stable, evenly distrib-
check that the direction of travel is clear, slowly move the uted on the platform, and within the rated carrying capacity of
tractor forward taking up the slack in the trailer couplings the truck.
before gently accelerating to the required speed.
DANGER: Never carry passengers on the plat-
When approaching you destination reduce speed in advance form.
to ensure bringing the tractor and trailers to rest. A sudden
halt could cause load displacement and trailers could “jack-
knife”.
NOTE: A trailer train cannot be backed up into posi-
tion, so learn to position trailers first time.
NEVER travel on public highways unless you
comply with local highway regulations.
DANGER: Never carry passengers on a trailer
unless it has been specifically designed for such
purpose.
127-91
51
Towing the tractor
Towing procedure
CAUTION: DO NOT tow a tractor with mechani-
cal failure of the transmission or steering, in case
further damage is incurred. In an emergency use
a maintenance dolly or other suitable equipment.
- Remove the load.
- Ensure the direction selection lever is in the neutral posi-
tion.
- Attach a towing vehicle (with sufficient tractive and brak-
ing force) with a SOLID tow bar to the towing hitch.
- Disconnect the battery.
WARNING: Caution should be exercised when
driving an unpowered towed tractor, as braking
performance will be greatly reduced and power
steering will not be available.
52
Operation
CAUTION: To tow an unpowered tractor fitted
with inching*, the automatic inching brake must
be released. To achieve this, the footbrake must
be applied ten times to release the hydraulic pressure in
the power braking/inching brake system.
- Someone should be seated on the tractor being towed to
steer it, and operate the brakes if required.
- Tow the tractor but DO NOT exceed the MAXIMUM recom-
mended speed of 10 km/h.
CAUTION: Ensure that the vehicle used for tow-
ing has sufficient towing and braking perform-
ance to safely tow the tractor.
NOTE: When towing on a gradient reduce speed to a
minimum and ensure wheel chocks are available.
127 804 2501.0407
* Option on W 20
 Slinging and jacking the tractor Operation
Slinging the tractor Jacking positions
Please contact your local Linde representative with regard to DANGER: Use only a toe jack with sufficient lifting Rear Wheels
slinging the tractor. capacity (3 tonne minimum).
Use toe jack under rear chassis plate as shown.
DANGER: Only use a lifting sling and crane with
sufficient lifting capacity. See truck battery and
type plates for weights. Front wheels

DANGER: When lifting the truck with a crane, en- A special lifting block (1) is positioned into the hole at the
sure that no persons are within the vicinity. Never front corner of the chassis to give a flat contact surface for the
step under a elevated load. lifting toe of the jack.

CAUTION: To prevent damage to the tractor, place DANGER: Ensure the lifting block is fitted cor-
timber packing between it and the lifting sling. rectly as shown.

NOTE: The special lifting block is stored either be-

neath the motor cover, next to the battery connector (3) on
127 804 2501.0407

the P 250, or on the inside of the battery door (2) on the

W 20.

53
Driver code entry (option)
The driver code entry unit comprises a twelve digit keypad (1)
mounted on the dashboard, and a rotary on/off switch (2).
The unit requires the operator to enter a five digit personal
pin number in order to operate the truck, thus preventing
unauthorised use.
Operation
Logging on Accessing supervisor menus
- Turn the rotary switch on. - Turn the rotary switch on.
- Using the keypad enter your personal five digit pin number - Using the keypad, enter the supervisor five digit pin
number followed by '0'.
NOTE: The default operator pin is 12345.
NOTE: The default supervisor pin is 98765. It is rec-
- Press the 'ENT' (2) button. ommended that the supervisor change their pin when tak-
ing delivery of the truck.
Logging off
- Press the 'ENT' button.
- Press and hold the 'CLR' button (1) for one second.
The system is now ready for a valid supervisor command to
- Turn the rotary switch off. be entered.

NOTE: If the driver's seat is vacated for more than Valid supervisor commands are :-
five minutes (programmable), the truck will automatically
log off and the operator will have to re-enter their personal '001' = Change supervisor pin
pin number in order to operate the truck. '002' = Enable/disable the truck

127 804 2501.0407

'004' = Add/delete operator pin numbers
'005' = List operator pin numbers
'006' = Set/reset learner operator

127-105 127-106

54
 Driver code entry (option) Operation
Changing the supervisor pin Disable/enable the tractor Adding/deleting operator pin numbers
- Log on as supervisor and access the supervisor com- - Log on as supervisor and access the supervisor com- - Log on as supervisor and access the supervisor com-
mand menus. mand menus. mand menus.

- Using the keypad, enter '001'. - Using the keypad, enter '002'. - Using the keypad, enter '004'.

- Press the 'ENT' button. - Press the 'ENT' button. - Press the 'ENT' button.

- Enter the new supervisor pin.
- Re-enter the new supervisor pin to confirm.
- Enter '0' to disable the tractor. All operator pins become - To delete an existing operator pin:-
invalid and the tractor inoperable.
Enter the operator pin number
NOTE: Supervisor pin remains valid.
Enter '1' to confirm deletion, or '0' to cancel.
- Enter 'CLR' to log off.
- To add a new operator pin number:-
- Enter '1' to enable the tractor. All operator pins become
valid and the tractor can be operated as normal. Enter the new pin number

- Enter 'CLR' to log off. Enter '1' to confirm new pin, or '0' to cancel.
127 804 2501.0407

127-107 127-108 127-109

55
Driver code entry (option) Operation
List operator pin numbers Set/reset learner operation
- Log on as supervisor and access the supervisor com- The supervisor is able to set novice operators as 'learners'. Enter '0' to set the operator as non learner. Full tractor
mand menus. This will reduce tractor performance for these operators, ena- performance will be available for this operator.
bling them to safely practice driving, control and steering
- Using the keypad, enter '005'. operations until they are fully acquainted with tractor opera-
tion.
- Press the 'ENT' button.
- Log on as supervisor and access the supervisor com-
- The display will show the first operator pin number.
mand menus.
- Use the 'ENT' key to scroll through all operator pin num-
- Using the keypad, enter '006'.
bers.
- Press the 'ENT' button.
NOTE: The display will show five dashes to indicate
the end of list. - To set/reset learner operation:-
- Press the 'CLR' button at any time to exit . Enter the operator pin.

NOTE: The display will show '1' if the selected opera-

127 804 2501.0407

tor is already a learner, or '0' if not a learner.

Enter '1' to set the operator as a learner. Tractor perform-

ance will be reduced for this operator.

127-110 127-111

56
 Data Logger (option) Operation
Data Logger
The Data Logger unit comprises a twelve digit keypad NOTE: If the driver's seat is vacated for more than
mounted within the driver's cab. The unit requires the opera- five minutes (programmable), the truck will automatically
tor to enter a five digit personal pin number in order to oper- log off and the operator will have to re-enter their personal
ate the tractor, thus preventing unauthorised use. Once pin number in order to operate the tractor.
logged on, the data logger unit records various tractor func-
tions and utilisation, enabling tractor and operator perform-
ance to be assessed.

Logging on
- Turn the rotary switch (2) on.
- Using the keypad (1) enter your personal five digit pin
number.
- Press the ENT button (3).
Logging off
- Press the CLR button (4).
- Turn the rotary switch (2) off.
127 804 2501.0407

57
Platform sides and PVC canopy (W 20 options) Operation
As an option the tractor can be fitted with either removable or Lowering the platform sides Securing the PVC canopy
hinged platform sides, with or without a PVC canopy.
To lower the platform sides, pull the sprung lever (1) out- The PVC canopy is secured in either the closed position or
Removing the platform sides wards and push down to release. rolled up using the buckled straps.

- To remove any of the platform sides, lift the side clear of

the supporting framework.

127 804 2501.0407

1

127-88 127-89 127-90

58
 Maintenance and safety guidelines
General information
Your tractor will remain operational only if the maintenance
and checks are carried out regularly and according to the
information and instructions in this operating manual. The
maintenance may only be carried out by qualified authorised
personnel. This work can be carried out by your local Linde
representative under a service contract.
If you wish to do the work yourself, we recommend that the
first three customer service checks be carried out by your
local Linde representative's service engineer in the pres-
ence of the responsible mechanic in your workshop, so that
your staff can receive the appropriate instruction.
For all servicing, the tractor must be placed on a level sur-
face and the wheels secured.
DANGER: The safety guidleines contained in this
manual are limited to general servicing, checks
127 804 2501.0407
and lubrication. For repair work, additional
precautions may be necessary. Please contact your local
Linde representative.
Disconnect the battery.
CAUTION: Before reconnecting the battery, en-
sure the keyswitch is turned off, and the emer-
gency isolator is depressed.
CAUTION: It is imperative that before working on
the control system, to ensure the battery con-
nector is disconnected, and that the traction
capacitor voltage is discharged. The traction capacitor
voltage can be safely discharged through a 220 Ohm/10W
resistor connected accross the +ve and -ve terminals of
the traction controller with the battery plug DISCON-
NECTED.
In the absence of a discharge resistor the voltage between
+ve and -ve terminals of the traction controller should be
checked with DVM, a safe voltage is <5 volts.
No changes, particularly no modification and additions, may
be made to the tractor without the approval of the manufac-
turer.
Perform a functional check and trial run after every service.
Maintenance
NOTE: When operating the tractor under extreme Lubrication intervals
conditions (i.e. extreme heat or cold, intensive dust con-
centration etc.), the intervals given in the maintenance If used in a clean, dry atmosphere, the lubrication intervals
schedule should be reduced accordingly. outlined in this manual are sufficient. However, should the
truck be used in harsh environments, then more frequent
Handling lubricants lubrication will substantially increase the service life of
bearings etc.
Always handle fuels and lubricants safely and as specified
by the manufacturer. NOTE: It is preferable to use less lubricant more
often, than a lot of lubricant less frequently.
Only store fuels and lubricants in approved containers at
specified storage locations. As they could be inflammable,
do not let them come in contact with hot objects or naked
flames.
Clean the area surrounding the part in question before lubri-
cation, filter renewal or repairs in the steering fluid system.
Only use clean containers when replenishing fuels and lu-
bricants.
Follow the manufacturer's safety and disposal
instructions when using fuels, lubricants and
cleaning compounds.
Avoid spilling lubricants. Remove any spillage immediately
with a suitable absorbant, and dispose of as per local
legaslative requirements.
Always dispose of used or contaminated lubricants as
specified. Follow laws and regulations.
Dispose of used parts, filters etc. as per local legaslative
requirements.
59
Maintenance and safety guidelines
Avoiding accidents
Most accidents and injuries that occur in workshops are
caused by the failure to observe some basic rules of care
and safety. For this reason, in the majority of cases they can
be avoided.
Anticipate potential hazards, and act with the necessary care
and caution to reduce the risk to a minimum.
An alert, cautious mechanic is a safe one.
60
Safety guidelines
DANGER: Before attempting any repair work,
apply the parking brake, turn the keyswitch off,
disconnect the battery, and, unless the particu-
lar routine being performed requires otherwise, chock the
load wheels securely front and rear.
DANGER: Before carrying out any electrical
maintenance or checks, raise the drive wheel
clear of the ground and securely chock the truck
in position.
DANGER: Take the necessary fire precautions
when working on batteries.
DANGER: Always ensure any lifting equipment,
is of sufficient capacity, and has the relevant
certification. All blocks, jacks and chains etc.
are subject to regular examination and must only be used
for the purpose intended.
WARNING: Before working on any part of the au-
tomatic inching brake or parking brake assem-
bly, the pressure in the power braking system
must first be released. To achieve this, the footbrake must
be applied twenty times to release the hydraulic pressure
in the power braking/inching brake system.
DANGER: Use only prescribed attachment points
when towing or lifting. Attach connections
carefully. Check that the pins and/or bolts
provided are secure before loading. Never stand close to
drawbars, slings or chains that are working under load.
WARNING: Do not allow steering fluid under pres-
sure, for example at a leak, to penetrate the skin.
Medical aid is required if such an injury occurs.
Maintenance
DANGER: Never wear rings, wrist watches,
jewellery, loose or dangling items of clothing such
as ties, torn clothing, scarves, unbuttoned
jackets or overalls with open zip fasteners that could get
caught up in moving parts. Always wear approved safety
clothing.
DANGER: Never carry out maintenance or
servicing operations on the truck with anyone
sat on the seat, unless that person is fully trained
and involved in the operation being carried out.
DANGER: Never start the machine or operate an
attachment from any position other than the
driver's seat.
DANGER: The design of service steps or
platforms used in the workshop or on site must
127 804 2501.0407
comply with current regulations.
DANGER: Label all controls to indicate a service
or repair operation is being carried out.
DANGER: Never use petrol, or diesel fuel as
cleaning agents. Instead, use non-inflammable,
non toxic commercial solvents.
WARNING: Protective equipment i.e. goggles and
mask must be worn at all times when using com-
pressed air.
 Taking the tractor out of operation Maintenance
If the tractor is taken out of operation for over two months, it Putting the truck back into operation
must be parked in a well ventilated, frost free, clean and dry
room and the following measures must be carried out. - Thoroughly clean the tractor.

Measures before taking the tractor out of - Lubricate the tractor.

operation
- Thoroughly clean the tractor.
- Check steering fluid level and add oil if required.
- Top up the heater fuel tank.*
- Check the condition and electrolyte level of the battery.
Coat the battery terminals with non acidic grease. (Fol-
low the instructions of the battery manufacturer).
- Fully charge the battery.
- Apply a thin film of oil or grease on all unpainted me-
127 804 2501.0407
- Coat the battery terminals with non acidic grease.
- Check the condition and level of electrolyte in the battery.
- Check the steering fluid for condensation water, and
change fluid if necessary.
- Perform the same services as for commissioning.
- Check the heater fuel tank for condensation water, and
change the fuel if necessary. *
If the tractor is to be taken out of operation for over six months,
contact your local Linde representative for further measures.

chanical parts.

- Lubricate the tractor.

- Spray all open electrical contacts with a suitable contact

spray.

- Cover the tractor with a cotton sheet to protect it against

dust.

NOTE: Do not use a polythene sheet as this encour-

ages the formation of condensation.

* Option

61
Inspection and maintenance schedule Maintenance

SERVICE BEFORE INITIAL AFTER FIRST DAILY AS

How to perform these operations can be found using the index OPERATION 50 HOURS CHECKS REQUIRED

See page 24 for service ........................................................................................................................................... z

Check operation of braking and steering system ..................................................................................................................................... z

Check all controls and their operation ....................................................................................................................................................... z

Check the wheel nuts for tightness ........................................................................................................................................................... z

Drain and refill the drive axle ...................................................................................................................................................................... z

127 804 2501.0407

Controls and their operation ........................................................................................................................................................................................................ z

Interlock switches ......................................................................................................................................................................................................................... z

Tyres for damage and correct pressures .................................................................................................................................................................................... z

Battery charge ............................................................................................................................................................................................................................... z

Heater fuel level (if applicable) ..................................................................................................................................................................................................... z

Clean the tractor ............................................................................................................................................................................................................................................................. z

Tighten the wheel nuts (at least every 100 hours) ......................................................................................................................................................................................................... z

Check condition of wheels and tyres, and tyre pressure .............................................................................................................................................................................................. z

Renew steering fluid hoses ........................................................................................................................................................................................................................................... z

Check front wheel alignment ......................................................................................................................................................................................................................................... z

Check and adjust handbrake cable ............................................................................................................................................................................................................................... z

Operate the Diesel heater .............................................................................................................................................................................................................................................. z

62
 Inspection and maintenance schedule Maintenance

SERVICE EVERY EVERY EVERY EVERY

How to perform these operations can be found using the index 1000 HOURS 2000 HOURS 5000 HOURS 10000 HOURS

Check and lubricate the automatic tow coupling (if fitted) ....................................................................................... z

Check and adjust the handbrake cable ................................................................................................................... z

Lubricate top and bottom steering swivel bearings ................................................................................................ z

Lubricate the steering linkage bearings .................................................................................................................. z

Check the front brake pads for wear ........................................................................................................................ z

Check and lubricate all door and cover latches and hinges ................................................................................... z

Check condition and security of motor and battery cables ...................................................................................... z

Check the steering fluid level ................................................................................................................................... z

Check the steering fluid hoses for damage ............................................................................................................ z

127 804 2501.0407

Drain and refill the drive axle .................................................................................................................................... z

Check the suspension dampers for damage ......................................................................................................... z

Check the brake fluid level ......................................................................................................................................................................... z

Clean traction controller cooling fans and air ducts .................................................................................................................................. z

Check the Diesel heater fuel filter .............................................................................................................................................................. z

Renew the steering fluid and filter ............................................................................................................................................................................................... z

Check brake pipes for damage and corrosion ............................................................................................................................................................................ z

Renew the steering fluid tank breather ........................................................................................................................................................................................ z

Renew the Diesel heater fuel filter ............................................................................................................................................................................................... z

Replace the accelerator return spring ......................................................................................................................................................................................... z

Change the brake fluid ................................................................................................................................................................................................................................................... z

63
Inspection and maintenance as required Maintenance
Clean the tractor
NOTE: The necessity of cleaning depends on the use When cleaning with compressed air, first remove stubborn
of the tractor. If used with aggressive media such as salt deposits with a cold cleaner.
water, fertiliser, chemicals, cement etc., clean the tractor
thoroughly after every shift. CAUTION: Follow maintenance and safety guide-
lines.
Hot steam or intensive degreasing solutions should be used
with utmost care. The grease in the sealed for life bearings
will dissolve and leak out. As re-greasing is not possible, the
bearings will be damaged.

- Apply the parking brake, turn the keyswitch off, depress

the emergency isolator and disconnect the battery.
CAUTION: When washing with a steam or jet
cleaner, do not directly expose the motors, con-
trol unit and insulating material to the jet. Cover
them first.

127 804 2501.0407

Clean the oil filler openings along with the surrounding area
and the grease nipples prior to lubrication.

64
 Inspection and maintenance as required Maintenance
Tighten the wheel fixings Check condition and pressure of the tyres
CAUTION: Tighten all wheel fixings (1) at least - Check the tyres for undue wear or damage. NOTE: Depending on application, tyre pressures may
once every 100 hours to a torque of 195 Nm differ from those stated. Please refer to the tyre pressure
- Remove all swarf and sharp objects from the tyre treads. label attached between the seats.
NOTE: If the tractor is to be used on public highways, P 250
Tighten the wheel fixing after a wheel change until they are the tyres must comply with the relevant Road Traffic Regu-
seated firmly, i.e. until the correct torque figure is consistently lations. Short wheelbase Front 7.5 bar
obtained. Rear 5.0 bar
- Check that all tyres are inflated to the correct pressure (if Long wheelbase Front 9.0 bar
applicable). Rear 5.0 bar

W 20

Front 7.5 bar

Rear 6.5 bar
127 804 2501.0407

65
Inspection and maintenance as required
Renew the steering fluid hoses
Steering fluid hoses should be replaced as required.
NOTE: We strongly recommend that this operation
be carried out by your local Linde representative.
Check front wheel alignment
If the front tyres show signs of uneven wear, then the front
wheel alignment should be checked.
NOTE: We strongly recommend that this operation
be carried out by your local Linde representative.
66
Adjust the handbrake
If the handbrake lever moves more than 6 notches, then the
handbrake needs to be adjusted.
NOTE: We strongly recommend that this operation
and other brake adjustments be carried out by your local
Linde representative.
DANGER: The tractor must not be driven with a
defective braking system.
Maintenance
Operate the Diesel heater *
The Diesel heater should be operated at least one a month
when not in regular use.
- Ensure the fuel tank (1) is full.
WARNING: Shut off the heater before filling the
fuel tank. Extinguish naked flames and do not
smoke while filling the fuel tank.
WARNING: Diesel fuel is flammable. Avoid
spilages, particularly onto hot surfaces such as
motors.
CAUTION: Follow maintenance and safety guide-
lines.
- Open the fuel tap (2), and operate the heater briefly. Close
127 804 2501.0407
the fuel tap.
* Option
 1000 Hour inspection and maintenance
Check and lubricate the automatic towing
coupling *
- Lubricate the automatic towing coupling locking
mechanism.
- On tractors fitted with a remote coupling*, check that the
clamping screws (1) are tight and that the securing roll
pin is in position.
Maintenance
Lubricate the top and bottom steering Lubricate the steering linkage bearings
swivel bearings
Using a grease gun, lubricate the steering linkage bearings
Using a grease gun, lubricate the top and bottom steering until fresh grease emerges from the bearings.
swivel bearings until fresh grease emerges from the bear-
ings.

Check and adjust the handbrake

NOTE: We strongly recommend that this operation
and other brake adjustments be carried out by your local
Linde representative.

DANGER: The tractor must not be driven with a

127 804 2501.0407

defective braking system.

* Option

67
1000 Hour inspection and maintenance
Check the front brake pads for wear
NOTE: We strongly recommend that this operation
and other brake adjustments be carried out by your local
Linde representative.
DANGER: The tractor must not be driven with a
defective braking system.
68
Check and lubricate all door and cover
latches and hinges
Inspect and oil as applicable, battery cover hinges and latch-
ing mechanism, motor cover hinges and lock, side panel
hinges and latching mechanism.
Inspect and oil door hinges and latching mechanism.
On tractors fitted with sliding doors, inspect and lubricate the
door runners and associated mechanism.
Maintenance
Check the condition and security of
motor and battery connectors and cables
- Apply the parking brake, turn the keyswitch off, depress
the emergency isolator and disconnect the battery.
- Check the tightness of connections and remove all traces
of corrosion.
- Check that battery cables are undamaged and well insu-
lated.
- Check electric motor cable connections for security, and
make sure that there are no signs of corrosion.
- Check that all motor cables are undamaged and well
insulated.
NOTE: Corroded connections and damaged cables
cause voltage drops and overheating which can lead to
operating problems.
127 804 2501.0407
- Eliminate all traces of corrosion and renew damaged
cables.
127-92
 1000 Hour inspection and maintenance
Check the steering fluid level
NOTE: A steering fluid level indicator is fitted, and
will indicate when the steering fluid level is low. However it
is advisable to check the steering fluid level every 1000
hours.
- Raise/remove the motor cover.
- Remove the steering fluid tank filler cap.
- Remove the filter.
- Ensure the level is up to the top of tube (1).
- Replenish with fresh oil if necessary.
Check the steering fluid hoses for damage
- Examine the outer cover of hoses for signs of embrittle-
ment, tears, blisters, ballooning or cracks.
- Check that hoses are not twisted, kinked, crushed or un-
der tension.
- Replace any defective hoses.
- Check that all clips that support hoses are fitted and re-
place any worn or damaged clips that may cut or damage
the hoses.
- Check for signs of chafing and ensure that hoses are
routed clear of both very hot and moving parts.
NOTE: Should hoses be subject to acids, solvents,
steam cleaning, salt water or ozone, the inspection period
should be reduced.
Maintenance
Drain and refill the drive axle
NOTE: We strongly recommend that this operation
be carried out by your local Linde representative.
Check the suspension dampers for dam-
age
- Check the front and rear suspension dampers for corro-
sion and any signs of leaks.
- Check the damper rubber mounting bushes for signs of
wear or splitting.

CAUTION: Follow maintenance and safety guide-

lines..
127 804 2501.0407

69
2000 Hour inspection and maintenance
Check the brake fluid level
NOTE: A brake fluid level indicator is fitted, and will
indicate when the brake fluid level is low. However it is
advisable to check the brake fluid level every 2000 hours.
- Remove brake fluid reservoir cover, located between the
seats
- Unscrew the reservoir cap and check that the level is to
the maximum mark.
- Top up with brake fluid if necessary, in accordance with
the lubrication table.
CAUTION: Follow maintenance and safety guide-
lines.
70
Maintenance
Clean the traction controller cooling fans Check the Diesel heater fuel filter *
and air ducts
Visually check the fuel filter (1) for contamination, and re-
- Apply the parking brake, turn the keyswitch off, depress place if necessary.
the emergency isolator and disconnect the battery.
WARNING: Diesel fuel is flammable. Avoid
- Raise/remove the motor cover. spilages, particularly onto hot surfaces such as
- Remove the cooling fans, and using clean, dry com- motors. Extinguish naked flames and do not
pressed air, remove accumulated dust smoke while changing the fuel filter.
- Remove the controller cover, and using clean, dry com-
CAUTION: Follow maintenance and safety guide-
pressed air, remove accumulated dust from the cover.
lines.
- Ensure any control unit cover drain holes are clear of
debris.
- Using clean, dry compressed air, remove accumulated
dust from the control unit and control unit heatsink.
* Option
- Replace the cover and fans.
CAUTION: Follow maintenance and safety guide-
127 804 2501.0407
lines.
 5000 Hour inspection and maintenance Maintenance
Renew the steering fluid and filter Check the brake pipes for damage and
corrosion
- Raise/remove the motor cover.
NOTE: We strongly recommend that this operation
- Remove the steering fluid filter and discard.
and other brake adjustments be carried out by your local
- Place a suitable tray under the steering fluid tank. Linde representative.

- Remove the drain plug and allow the fluid to drain. DANGER: Never use a truck with a defective brak-
ing system.
- Replace the drain plug.

- Refill the tank to the correct level with fresh steering fluid.

- Refit new steering fluid filter.

CAUTION: Follow maintenance and safety guide-

lines.
127 804 2501.0407

WARNING: Check for correct steering operation

after refilling the tank.

127-94

71
5000 Hour inspection and maintenance
Renew the steering fluid tank breather
- Raise/remove the motor cover.
- Prise out the breather and discard.
- Fit new breather.
Renew the Diesel heater fuel filter *
- Apply the parking brake, turn the keyswitch off, depress
the emergency isolator and disconnect the battery.
- Open/remove the motor cover.
- Close the fuel tap.
Maintenance
Replace the accelerator return spring
To ensure correct accelerator operation, the return spring
should be replaced every 5000 hours. Please contact your
local Linde representative.

- Detach the two hose clips at the filter (1).

- Pull the hoses from the old filter and replace with a new
filter, ensuring hose clips are tight.

WARNING: Diesel fuel is flammable. Avoid

spilages, particularly onto hot surfaces such as
motors. Extinguish naked flames and do not
smoke while changing the fuel filter.

CAUTION: Follow maintenance and safety guide-

127 804 2501.0407

lines.

* Option

72
 10000 Hour inspection and maintenance Maintenance
Change the brake fluid
CAUTION: It is recommended the brake fluid
should be changed every 10000 hours.

NOTE: We strongly recommend that this operation

and other brake adjustments be carried out by your local
Linde representative.
127 804 2501.0407

73
Inspection and maintenance data Maintenance

No. Assembly Materials/Lubricants Capacity/Adjustment value

1 Steering fluid return line filter Filter element

2 Steering fluid tank breather Breather element

3 Wheels Front 195Nm

Rear 195Nm

4 Tyres (P 250) Short Wheel Base Front 7.5 bar

Rear 5.0 bar

Tyres (P 250) Long Wheel Base Front 9.0 bar

Rear 5.0 bar

Tyres (W 20) Front 7.5 bar

127 804 2501.0407

Rear 6.5 bar

5 Braking system Brake fluid As required

6 Electrical system
Steer pump motor Fuse 1 x 50A
Main circuit Fuse 1 x 500A (250A on 5kW W 20)
Ancillary circuits Fuses 6 x 10 A
Heater circuit Fuse 1 x 30 A
Lighting circuit Fuses 19 x 10 A

7 Battery Distilled water As required

Non acidic grease As required

8 Steering linkages Multipurpose grease As required

9 Latches and hinges General purpose oil As required

10 Steering system Hydraulic fluid 10 litres

11 Diesel heater Diesel * 4 litres

* NOTE: When the temperature is above 0°C, regular diesel can be used. If the temperature drops below 0°C then winter diesel should be used.

74
 Recommended lubricants
Power steering hydraulic oil
Anti wear hydraulic oil
Grade ISO VG 22-32
Viscosity index ≥ 300

e.g Shell Tellus Arctic 32

NOTE: The above specification is a high Viscosity

Index oil, which allows the use of hydraulics in ambient
temperatures between -30°C and +40°C (Oil temperatures
between -30°C and +80°C)

Multipurpose grease
Lithium-based grease to DIN51825, KPF 2 N-20
Do not mix with non Lithium based greases.

Drive axle oil

127 804 2501.0407

Only the following lubricants are approved for use:-

Mobil Agri-Fluid 424

Aral HGS Fluid
Esso Torque fluid - 62
Shell Harvella TX

General purpose oil

Engine oil SAE 20W/50

Brake fluid
DOT 4 brake fluid to SAE J 1704

NOTE: For any further information, we recommend

that you contact your local Linde representative.

CAUTION: Follow maintenace and safety guide-

lines.

75
127 804 2501.0407
76
 127 804 2501.0407

77
Circuit diagram (with inching control)
RD
L+

:1
:1

1F21

10A
1K1A
:2

:7
LINK GYRD
:A :A
C
SP2 WHRD
1F1

3F1
500A (20KW)

50A
200A (5KW)
:B :B
VTRD
:1

:6

:3

:2

:5
:4
1K1B X11 X11

1F23

1F22

1F25
1F24
1F26

10A

10A

10A

10A

10A
:2
:1 :2

:11
:12

:10
:9

:8
VTRD

OGRD

GNRD

BURD
YERD
:8 X30

BNRD
X31
X11 :1
WHYE VTRD :9

WHRD
X11 X11 X11 X11

RDBK
:4 :9 :3 :10 :11

OGRD

GNRD
:1 :3

YERD
X30
6X2
9X3 9X3 1S11 :5 :6
:1
:1 :1 :1

X25 6P1 :1 U11A U12A U13A

RDYE
BK

0 1 :7 :1 :8 :2 :1 :1 :1
U15 :4
6P1

RDBK

RDBK

RDBK
80V BATT
:2
7S22

CAN Lo
CAN Hi
80V KEYSWITCH

+24V

0V
:1
BU

BU

0V BATT

CAN LO
0V CAN

CAN HI
6X7

BNBK
:1 :2 :3 :4 :5 :6 :7
:9 :6 :7 :8
:5

COLOUR ABBREVIATIONS

WH
BU
BN

BK
9X3 9X3 X30 X30 X30 X30 6P1 :16 :9 :2 :3 :4
X25
:2 :4 :1
6R1 :2

X30
120R 1/2W 6X6
:2 :1 :3 :4 BK = BLACK GN = GREEN

WHRD
X31

GNBN
GYRD
:5

RD
BN = BROWN BU = BLUE

BU
:1
:1

WHBN

WH
:1 t 6B11
RD

:1
7S2
6X2
:5 :4 :2 :3 :6
X31
:2 OG = ORANGE VT = VIOLET

RD
X25 1X9 :2 :13 :14
SP9

X10
SP1
:1
YEGN
6X60
YE = YELLOW GY = GREY

RD
:PE
:2
BU SP4 BU SP8 BK

1S15
:1 :3 :3 :1
1S10
S11
:15/1
X5
WHRD
GYRD
SP3 WHRD
GYRD
SP7 BU
WH
:4

:3 RD = RED WH = WHITE

BNRD
SP2 SP6
SP3
:2
:2 :4 :4 :2 F N R
GNBN SP1 GNBN SP5 BN
:F :15B :R :1

WHGN
:2

BUYE

WH

127 804 2501.0407

S1
:3 :2 :4
:2 :3 :1
:1 :K

1V14
1X9 1X9 :A1
G1 80V 1K25 X25 X25

BKRD
:11 :10 :12 :15 :16 1K1B

GNOG

GNYE
VTBU
:2 :A
:A2
X31
:2 :4 :3 X5

OGBK
X31 X31 :1

:2

VTYE
X11 X11 U11

BU
YE
BUBN
X30

GN
:12 :5 :11 :2

SP4
P 1S22 3B11
:12 :1
X10 1M1 3M1 SP5

WH

RD
SP6
M M
3 3 SP8 U12
X26
:U :V :W :U :V :W SP7
:2 :1

GYWH
SP10

WHVT
VTBN

GYBU
VTBK
BUYE

SP9

1X13 :9 :7 :18 :19 :27 :16 :17 :10 :5 :8 :15 :14 :6 3X1 :6 :14 :5 :13 :9 :1 :8 :16 :15 :7 :11 :3

U13

CMMS
PMC
1A1 :B+ :U :V :W 3A1 :B+ :U :V :W 1A1 3A1
CMM

NMC

NTH

PTH
CAN HI

CAN HI
Forward

Forward

Pressure
CAN LO
Reverse

Reverse
Keyswitch

Keyswitch
Inch enable
Inch reverse

Inch reverse
80V Display
0V Display (CAN)
Inch forward

Inch forward
Inch brake solenoid

Battery door switch

Handbrake switch

Inch brake lim P/D

POT C1 ACC

POT C2 ACC
POT C3 BR
Seat switch

Seat switch
Tacho 12V

Tacho 0V
Tacho B

Tacho B
Tacho A

Tacho A
NPOT

PPOT

NTH
PTH
:B- :B-

1X13 :29 :26 :28 :13 :11 :2 :1 :21 :22 :20 :23 :3 :4 :25 3X1 :12 :4 :2 :10
OGBN

GNBK
GYVT
GY

SP13

SP11

SP12

SP15
:1 :2 :2 :2
:1 :1 :1
1X32 1X12 1X2 1X40
9X1 9X2 X12
WHGN

GYGN

YEOG

WHBK
VTGN

BUBK
BK

BK

BK

OG
WH

GYYE

GYBK

YEBN

YEBK

1S12 :1 1S2 :1 1S7 :1

RD

RD

:1
c

1S1 :1 :6 :2 :7 :3 :8 :5 :4 :9 :4
no

no

no
nc

nc

nc

:A :2 X15 X15 X11

BU

:K :2 :4 :2 :4 :2 :4
M M
1V12

BN

BN

BN

BN
YE

YE

YE

9M1 9M2 1K26

A
:B
BUBK
1X32 1X12 1X2 1X40 :A

:3 :1 :3 :1 :3 :1 :3
1V11
BK

BK

:K
VTGY

BU

BU

BU
SP1
9X1 9X2 X12
WH1

WH2

WH3

WH5

WH6
WH4

:2 :2 :3
BN
BK

:A1
U11A U12A U13A
SP14 :1 :2 :4 :3 :1 :2 1K1A
1X10 :2 :1 :3 :4 :A2 :3 :3 :3
X24 X23
BU

BU

BU

BU

BU
OG

WH

:4 :1
RD

RD
BN

BK

:13 :16 :6 :7 :14 :15

:1
X11 X11 X11 X11 X11 X11
1B12
1A4 1B1 :2 1B11

L-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

78
 Circuit diagram (with inching control) - keycode
1A1 Traction controller 3-12, 36-67 7S22 Switch - Emergency stop 58
1A4 Accelerator pedal 49-54
3A1 Steering controller 13-22,69-85 U11 Converter 80/12V 93-96
U11A Connector 3 way converter U11 87
1B1 Encoder - traction motor 55-59 U12 Converter 80/12V 93-96
1B11 Sensor - axle brake proximity 63-66 U12A Connector 3 way converter U12 89
1B12 Sensor - traction motor temperature 60 U13 Converter 80/12V 93-96
3B11 Sensor - steering motor temperature 84 U13A Connector 3 way converter U13 91
6B11 Thermostat - Datalogger 80 U15 Converter 80/24V 19-21

1F1 Fuse - traction 3 1V11 Routing diode 1K1A 68

1F21 Fuse - traction control 58 1V12 Free-wheel diode 1K26 30
1F22 Fuse - converter U12 89 1V14 Free-wheel diode 1K25 40
1F23 Fuse - converter U11 87
1F24 Fuse - converter U13 91 X5 Connector 2 way - keyswitch 58
1F25 Fuse - spare 93 X10 Connector - Battery 1
1F26 Fuse - 24 volt converter 17 X11 Connector 16 way -
3F1 Fuse - steering 14 control unit 23,24,58,62,66,67,78,86-93
X12 Connector 6 way - relay 1K26 32
127 804 2501.0407

G1 Battery 1 X15 Connector 10 way - control unit 59-66

X23 Connector 2 way
1K1A Contactor - line 3, 68 temperature sensor 1B12 60-62
1K1B Contactor - line 3, 67 X24 Connector 6 way - traction encoder 55-59
1K25 Solenoid - inching brake 38 X25 Connector 10 way - inching 43,45,58
1K26 Relay - reversing lamp 32 X26 Connector 2 way -
temperature sensor 3B11 82-84
1M1 Traction motor 9 X30 Connector 10 way - dashboard 39,44,48,52,58
3M1 Steering motor 19 X31 Connector 16 way -
9M1 Motor - fan 25 dashboard 52-55,59-65,69,70
9M2 Motor - fan 28 1X2 Connector 3 way - handbrake switch 43,44
1X9 Connector 4 way - direction lever 52-55
6P1 Display 60-66 1X10 Connector 4 way - Accelerator pedal 50-54
1X12 Connector 3 way - Battery door lock 39,40
6R1 Resistor 65 1X13 Connector 29 way - traction controller 36-67
1X32 Connector 3 way - seat switch 35
S1 Keyswitch 58 1X40 Connector 3 way - brake pedal switch 47,48
S11 Switch - steering column (direction) 49-55 3X1 Connector 16 way - steering controller 69-85
1S1 Switch - Seat 35 6X2 Connector 6 way - display 59-65
1S2 Switch - Handbrake 42-45 6X6 Connector 4 way - diagnostics 72-75
1S7 Switch - Brake pedal 46-49 6X7 Connector 4 or 7 way - diagnostics 72-78
1S10 Switch - Inching reverse 45-48 6X60 Connector 4 way - Datalogger 84
1S11 Switch - Inching enable 41-44 9X1 Connector 2 way - fan 9M1 25
1S12 Switch - Battery door (iff fitted) 37-40 9X2 Connector 2 way Fan 9M2 28
1S15 Switch - Inching forward 41-44 9X3 Connector 4 way - 24V converter 17,23
1S22 Switch - Accumulator 80
7S2 Switch - Emergency stop 58

79
Circuit diagram (without inching control)
RD
L+

:1
:1

1F21

10A
1K1A
:2

:7
LINK GYRD
:A :A
C
SP2 WHRD
1F1

3F1
500A (20KW)

50A
200A (5KW)
:B :B
VTRD
:1

:6

:3

:2

:5
:4
1K1B X11 X11

1F26

1F23

1F22

1F25
1F24
10A

10A

10A

10A

10A
:2
:1 :2

:11
:12

:10
:9

:8
VTRD

OGRD

GNRD

BURD
YERD
:8 X30

BNRD
X31
X11 :1
:9

WHRD
X11 X11 X11 X11

RDBK
:9 :3 :10 :11

OGRD

GNRD
:1 :3

YERD
6X2
9X3 9X3
:1
:1 :1 :1

6P1 :1 U11A U12A U13A

RDYE
BK

:1 :1 :1
U15
6P1

RDBK

RDBK

RDBK
80V BATT

CAN Lo
CAN Hi
80V KEYSWITCH

+24V

0V
WH
BU

BU

0V BATT

CAN LO
0V CAN

CAN HI
6X7
:1 :2 :3 :4 :5 :6 :7
:9 :8

WH
BU
BN

BK
9X3 9X3 X30 X30 6P1 :16 :9 :2 :3 :4

:2 :4 :1
6R1 :2

120R 1/2W 6X6

:2 :1 :3 :4
COLOUR ABBREVIATIONS

WHRD
X31

GNBN
GYRD

RD
BU
:1
:1
BK = BLACK GN = GREEN

WHYE

WH
:1 t 6B11
RD

7S2 :5 :4 :2 :3 :6

6X2
X31
:2
BN = BROWN BU = BLUE

RD
1X9 :2 :13 :14
SP9

:1 6X60
X10
YEGN
OG = ORANGE VT = VIOLET

RD
:PE
:2
BU SP4 BU SP8 BK
:4
WHRD WHRD BU
S11
:15/1
X5
GYRD
SP3

GYRD
SP7

WH
:3 YE = YELLOW GY = GREY

BNRD
SP2 SP6
SP3
:2
GNBN SP1 GNBN SP5 BN
F N R
:F :15B :R :1
RD = RED WH = WHITE

WHGN
:2

BUYE

127 804 2501.0407

WH
S1
:3 :2 :4
:1
1X9 1X9 :A1
G1 80V

BKRD
:11 :10 :12 :15 :16 1K1B

GNOG

GNYE
VTBU
:A2
X31
:2 :4 :3 X5

OGBK
X31 X31 :1

:2

VTYE
X11 X11 U11

BU
YE
X30 :12 :5 :11 :2

SP4
P 1S22 3B11
:12 :1
X10 1M1 3M1 SP5

WH

RD
SP6
M M
3 3 SP8 U12
X26
:U :V :W :U :V :W SP7
:2 :1

GYWH
WHVT
VTBN

GYBU
VTBK
1X13 :9 :16 :17 :10 :5 :8 :15 :14 :6 3X1 :5 :13 :9 :1 :8 :16 :15 :7 :11 :3

U13

CMMS
PMC
1A1 3A1 1A1 3A1
CMM

:B+ :U :V :W :B+ :U :V :W

NMC

NTH

PTH
CAN HI

CAN HI
Forward

Forward

Pressure
CAN LO
Reverse

Reverse
Keyswitch

Keyswitch
80V Display
0V Display (CAN)
Battery door switch

Handbrake switch

POT C1 ACC

POT C2 ACC
POT C3 BR
Seat switch

Seat switch
Tacho 12V

Tacho 0V
Tacho B

Tacho B
Tacho A

Tacho A
NPOT

PPOT

NTH
PTH
:B- :B-

1X13 :29 :26 :28 :13 :11 :2 :1 :21 :22 :20 :23 :3 :4 3X1 :12 :4 :2 :10
OGBN

GNBK
GYVT
GY

SP13

SP11

SP12

SP15
:1 :2 :2 :2
:1 :1 :1
1X32 1X12 1X2 1X40
9X1 9X2 X12
WHGN

GYGN

YEOG
VTGN

BUBK
BK

BK

BK

OG
WH

GYYE

GYBK

YEBN

YEBK

1S12 :1 1S2 :1 1S7 :1

RD

RD

:1
c

1S1 :1 :6 :2 :7 :3 :8 :5 :4
no

no

no
nc

nc

nc

:A :2 X15 X11
BU

:K :2 :4 :2 :4 :2 :4
M M
1V12

BN

BN

BN

BN
YE

YE

YE

9M1 9M2 1K26

A
:B
BUBK
1X32 1X12 1X2 1X40 :A

:3 :1 :3 :1 :3 :1 :3
1V11
BK

BK

:K
VTGY

BU

BU

BU
SP1
9X1 9X2 X12
WH1

WH2

WH3

WH5

WH6
WH4

:2 :2 :3
:A1
SP14 U11A U12A U13A
:1 :2 :4 :3 :1 :2 1K1A
1X10 :2 :1 :3 :4 :A2 :3 :3 :3
X24 X23
BU

BU

BU

BU

BU
OG

WH
RD

RD
BN

BK

:13 :16 :6 :7 :14 :15

:1
X11 X11 X11 X11 X11 X11
1B12
1A4 1B1 :2

L-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97

80
 Circuit diagram (without inching control) - keycode
1A1 Traction controller 3-12, 36-67 U12 Converter 80/12V 93-96
1A4 Accelerator pedal 49-54 U12A Connector 3 way converter U12 89
3A1 Steering controller 13-22,69-85 U13 Converter 80/12V 93-96
U13A Connector 3 way converter U13 91
1B1 Encoder - traction motor 55-59 U15 Converter 80/24V 19-21
1B12 Sensor - traction motor temperature 60
3B11 Sensor - steering motor temperature 84 1V11 Routing diode 1K1A 68
6B11 Thermostat - Datalogger 80 1V12 Free-wheel diode 1K26 30

1F1 Fuse - traction 3 X5 Connector 2 way - keyswitch 58

1F21 Fuse - traction control 58 X10 Connector - Battery 1
1F22 Fuse - converter U12 89 X11 Connector 16 way -
1F23 Fuse - converter U11 87 control unit 23,24,58,62,66,67,78,86-93
1F24 Fuse - converter U13 91 X12 Connector 6 way - relay 1K26 32
1F25 Fuse - spare 93 X15 Connector 10 way - control unit 59-66
1F26 Fuse - 24 volt converter 17 X23 Connector 2 way
3F1 Fuse - steering 14 temperature sensor 1B12 60-62
X24 Connector 6 way - traction encoder 55-59
G1 Battery 1 X26 Connector 2 way -
127 804 2501.0407

temperature sensor 3B11 82-84

1K1A Contactor - line 3, 68 X30 Connector 10 way - dashboard 39,44,48,52,58
1K1B Contactor - line 3, 67 X31 Connector 16 way -
1K26 Relay - reversing lamp 32 dashboard 52-55,59-65,69,70
1X2 Connector 3 way - handbrake switch 43,44
1M1 Traction motor 9 1X9 Connector 4 way - direction lever 52-55
3M1 Steering motor 19 1X10 Connector 4 way - Accelerator pedal 50-54
9M1 Motor - fan 25 1X12 Connector 3 way - Battery door lock 39,40
9M2 Motor - fan 28 1X13 Connector 29 way - traction controller 36-67
1X32 Connector 3 way - seat switch 35
6P1 Display 60-66 1X40 Connector 3 way - brake pedal switch 47,48
3X1 Connector 16 way - steering controller 69-85
6R1 Resistor 65 6X2 Connector 6 way - display 59-65
6X6 Connector 4 way - diagnostics 72-75
S1 Keyswitch 58 6X7 Connector 4 or 7 way - diagnostics 72-78
S11 Switch - steering column (direction) 49-55 6X60 Connector 4 way - Datalogger 84
1S1 Switch - Seat 35 9X1 Connector 2 way - fan 9M1 25
1S2 Switch - Handbrake 42-45 9X2 Connector 2 way Fan 9M2 28
1S7 Switch - Brake pedal 46-49 9X3 Connector 4 way - 24V converter 17,23
1S12 Switch - Battery door (iff fitted) 37-40
1S15 Switch - Inching forward 41-44
1S22 Switch - Accumulator 80
7S2 Switch - Emergency stop 58

U11 Converter 80/12V 93-96

U11A Connector 3 way converter U11 87

81
Lighting circuit (1 of 2)

127 804 2501.0407

82
 Lighting circuit - keycode
9A11 Stereo radio cassete 148-154 5F9 Fuse - direction indicators 15 5S2 Switch - hazard lights 29-34
1B5 Reversng alarm 97 5F10 Fuse - hazard lights 23 5S6 Switch - brake fluid level 91
9B11 LH loadspeaker 159 5F11 Fuse - beacon 138 5S7 Switch - brake lights 108
9B12 RH loadspeaker 159 5F12 Fuse - interior light unit 137 5S11 Switch - beacon 138-139
5E1 LH main/dipped beam headlight 57 5F13 Fuse - spot lights 144 5S12 Switch - rear fog lights 81-82
5E2 RH main/dipped beam headlight 76 9F1 Fuse - front wash/wipe 187 5S13 Switch - spot lights 144-146
5E3 LH tail light (chassis) 44 9F2 Fuse - rear wash/wipe 120 5S14 Switch - working lights 102-103
5E4 RH tail light (chassis) 53 9F3 Fuse - radio cassette 152 9S2 Switch - rear wash/wipe 120-124
5E5 LH side light 48 9F5 Fuse - heated seat 158 9S4 Switch - heated seat 155-157
5E6 RH side light 55 9F6 Fuse - heater switch 155 U11 Converter 80/12 V 4-6
5E7 LH stop light (chassis) 104 9F7 Fuse - remote tow hitch 167 U12 Converter 80/12 V 4-6
5E8 RH stop light (chassis) 106 9F8 Fuse - 12V keyswitch 161 U13 Converter 80/12 V 4-7
5E9 LH front indicator light 16 9F11 Fuse - radio cassette 152 9W11 Radio aerial 154
5E10 RH front indicator light 23 4H1 Horn 121 X86 Trailer socket 32-37
5E11 LH rear indicator light (chassis) 20 K98 Relay - remote tow hitch 175-176 4Z1 Suppression - horn 118
5E12 RH rear indicator light (chassis) 27 K99 Relay - remote tow hitch 167-169
5E13 Numberplate light 46 1K26 Relay - reversing 94
5E15 LH rear fog or reversing light (cab) 86 5K1 Flasher unit 20-23
5E16 RH rear fog or reversing light (cab) 88 5K11 Relay - LH side/rear lights 47-48
127 804 2501.0407

5E17 LH rear fog or reversing light (chassis) 90 5K12 Relay - RH side/rear lights 54-56
5E18 RH rear fog or reversing light (chassis) 92 5K13 Relay - LH main beam headlight 63-65
5E19 Interior light unit 132-137 5K14 Relay - LH dipped beam headlight 68-69
5E20 Rotating or flashing beacon 133-138 5K15 Relay - RH main beam headlight 72-74
5E21 LH tail light (cab) 50 5K16 Relay - RH dipped beam headlight 77-78
5E22 RH tail light (cab) 57 5K17 Relay - stop lights 108-109
5E23 LH stop light (cab) 108 5K18 Relay - rear fog lights 83-85
5E24 RH stop light (cab) 110 5K19 Relay - LH direction indicators 14-16
5E25 LH rear indicator light (cab) 18 5K20 Relay - RH direction indicators 21-23
5E26 RH rear indicator light (cab) 25 5K21 Relay - heated seat 155-157
5E27 LH spot light 143 9K1 Relay - front wash/wipe 185-189
5E28 RH spot light 146 9M2 Motor - front wiper 176-178
9E12A Heated seat 160-161 9M3 Motor - rear wiper 120-123
9E12B Heated seat 160-161 9M4 Motor - front washer 196
9E13 Heated seat (passenger) 165 9M5 Motor - rear washer 128
1F22 Fuse - 12 volt converter U12 1 9M6 Motor - remote tow hitch 173-175
1F23 Fuse - 12 volt converter U11 3 6P1 Display unit 34-44,116
1F24 Fuse - 12 volt converter U13 2 1S2 Switch - handbrake 176
4F1 Fuse - horn 120 1S11 Switch lamp - inch enabled 166
5F1 Fuse - light switch 47 S11A Switch - horn/speed 116-120
5F2 Fuse - LH side/rear lights 53 S12A Switch - dipped/main/flash 61-65
5F3 Fuse - RH side/rear lights 56 S12B Switch - direction indicators 15
5F4 Fuse - main beam headlights 70 S12C Switch - front wash/wipe 182-189
5F5 Fuse - dipped beam headlights 74 S98 Switch - remote tow hitch 175-178
5F6 Fuse - stop lights 110 S99 Switch - remote tow hitch 175-178
5F7 Fuse - rear fog lights 84 3S1 Switch - steering fluid level 89
5F8 Fuse - reversing lights 95 5S1 Switch - side/headlights 47-51

83
Lighting circuit (2 of 2)

COLOUR ABBREVIATIONS
BK = BLACK GN = GREEN
BN = BROWN BU = BLUE
OG = ORANGE VT = VIOLET
YE = YELLOW GY = GREY
RD = RED WH = WHITE

127 804 2501.0407

84
 Lighting circuit - keycode
9A11 Stereo radio cassete 148-154 5F9 Fuse - direction indicators 15 5S2 Switch - hazard lights 29-34
1B5 Reversng alarm 97 5F10 Fuse - hazard lights 23 5S6 Switch - brake fluid level 91
9B11 LH loadspeaker 159 5F11 Fuse - beacon 138 5S7 Switch - brake lights 108
9B12 RH loadspeaker 159 5F12 Fuse - interior light unit 137 5S11 Switch - beacon 138-139
5E1 LH main/dipped beam headlight 57 5F13 Fuse - spot lights 144 5S12 Switch - rear fog lights 81-82
5E2 RH main/dipped beam headlight 76 9F1 Fuse - front wash/wipe 187 5S13 Switch - spot lights 144-146
5E3 LH tail light (chassis) 44 9F2 Fuse - rear wash/wipe 120 5S14 Switch - working lights 102-103
5E4 RH tail light (chassis) 53 9F3 Fuse - radio cassette 152 9S2 Switch - rear wash/wipe 120-124
5E5 LH side light 48 9F5 Fuse - heated seat 158 9S4 Switch - heated seat 155-157
5E6 RH side light 55 9F6 Fuse - heater switch 155 U11 Converter 80/12 V 4-6
5E7 LH stop light (chassis) 104 9F7 Fuse - remote tow hitch 167 U12 Converter 80/12 V 4-6
5E8 RH stop light (chassis) 106 9F8 Fuse - 12V keyswitch 161 U13 Converter 80/12 V 4-7
5E9 LH front indicator light 16 9F11 Fuse - radio cassette 152 9W11 Radio aerial 154
5E10 RH front indicator light 23 4H1 Horn 121 X86 Trailer socket 32-37
5E11 LH rear indicator light (chassis) 20 K98 Relay - remote tow hitch 175-176 4Z1 Suppression - horn 118
5E12 RH rear indicator light (chassis) 27 K99 Relay - remote tow hitch 167-169
5E13 Numberplate light 46 1K26 Relay - reversing 94
5E15 LH rear fog or reversing light (cab) 86 5K1 Flasher unit 20-23
5E16 RH rear fog or reversing light (cab) 88 5K11 Relay - LH side/rear lights 47-48
127 804 2501.0407

5E17 LH rear fog or reversing light (chassis) 90 5K12 Relay - RH side/rear lights 54-56
5E18 RH rear fog or reversing light (chassis) 92 5K13 Relay - LH main beam headlight 63-65
5E19 Interior light unit 132-137 5K14 Relay - LH dipped beam headlight 68-69
5E20 Rotating or flashing beacon 133-138 5K15 Relay - RH main beam headlight 72-74
5E21 LH tail light (cab) 50 5K16 Relay - RH dipped beam headlight 77-78
5E22 RH tail light (cab) 57 5K17 Relay - stop lights 108-109
5E23 LH stop light (cab) 108 5K18 Relay - rear fog lights 83-85
5E24 RH stop light (cab) 110 5K19 Relay - LH direction indicators 14-16
5E25 LH rear indicator light (cab) 18 5K20 Relay - RH direction indicators 21-23
5E26 RH rear indicator light (cab) 25 5K21 Relay - heated seat 155-157
5E27 LH spot light 143 9K1 Relay - front wash/wipe 185-189
5E28 RH spot light 146 9M2 Motor - front wiper 176-178
9E12A Heated seat 160-161 9M3 Motor - rear wiper 120-123
9E12B Heated seat 160-161 9M4 Motor - front washer 196
9E13 Heated seat (passenger) 165 9M5 Motor - rear washer 128
1F22 Fuse - 12 volt converter U12 1 9M6 Motor - remote tow hitch 173-175
1F23 Fuse - 12 volt converter U11 3 6P1 Display unit 34-44,116
1F24 Fuse - 12 volt converter U13 2 1S2 Switch - handbrake 176
4F1 Fuse - horn 120 1S11 Switch lamp - inch enabled 166
5F1 Fuse - light switch 47 S11A Switch - horn/speed 116-120
5F2 Fuse - LH side/rear lights 53 S12A Switch - dipped/main/flash 61-65
5F3 Fuse - RH side/rear lights 56 S12B Switch - direction indicators 15
5F4 Fuse - main beam headlights 70 S12C Switch - front wash/wipe 182-189
5F5 Fuse - dipped beam headlights 74 S98 Switch - remote tow hitch 175-178
5F6 Fuse - stop lights 110 S99 Switch - remote tow hitch 175-178
5F7 Fuse - rear fog lights 84 3S1 Switch - steering fluid level 89
5F8 Fuse - reversing lights 95 5S1 Switch - side/headlights 47-51

85
Circuit diagram (electric heater)
9A12 Heater module 7-29
9E12 Heater 10-27
9F10 Fuse - fan 13
9F12 Fuse - fan 8

9K10 Relay - fan 10-14

9K11 Relay 560W element 16-19
9K12 Rely 440W element 21-25

9S3 Switch - heater 16-22

9S6 Switch - thermostat 26-29

COLOUR ABBREVIATIONS
BK = BLACK GN = GREEN
BN = BROWN BU = BLUE
OG = ORANGE VT = VIOLET

127 804 2501.0407

YE = YELLOW GY = GREY
RD = RED WH = WHITE

86
 Circuit diagram (Diesel heater)
1A1 Traction controller
9B11 Temperature sensor
9E10 Diesel heater
9F13 Fuse - 12V converter U14
9F14 Fuse - Diesel heater
9F15 Fuse - Diesel heater switch
1K1A Contactor - line
9K15 Relay - fan
9M8 Pump - fuel metering RD
L+ (1K1A:1)
9M11 Motor - fan
9S11 Switch - Diesel heater

:1

:3

:2
9F13

9F15

9F14
U14 Converter 80/12V

10A

20A
9E10

5A
9V12 Diode - freewheel

:7

:9

:8
U14B:A BKRD
9X14 Connector - 16 way heater

U14A:1 BURD
9X18 Connector - 4 way fan

WHRD
BNRD
:16 :15 :14 :13 :12 :11 :10 :9 :8 :7 :6 :5 :4 :3 :2 :1 9X14
127 804 2501.0407

GNRD
BNWH
GYRD
11 A

YE
GY

BK
9K15
9V12
14 B

WH
RDBK

RD

9X18:4
U14 9S11
1 9 BNWH
:1

RD
GYRD
:2
0 1 5 10 BK
:3
M 9M11
BU

BU

9B11

VT
:4
COLOUR ABBREVIATIONS VT
BK :5
BK = BLACK GN = GREEN YE :6
9X18:1

BN = BROWN BU = BLUE GY
:T
OG = ORANGE VT = VIOLET
U14B:B
U14A:3

YE = YELLOW GY = GREY
RD = RED WH = WHITE :1 GNRD
:2
BK

BK

BK

BK

BK
9M8
BU

L- (1A1:B-)

87
Hydraulic and brake system schematic

2
3

15

1 4

127 804 2501.0407

14
10
7 1. Steering unit
6 2.
3.
Steer cylinder
Pump motor
4. Pump
5. Tank
6. Inching brake cylinder*

13
7. Valve *
8 8. Accumulator
9. Brake booster
10. Connection block
11. Dual chamber brake
fluid reservoir
12. Dual circuit master
11 cylinder
13. Front brake calipers
Hydraulic Fluid 14. Hydraulic converter
15. Rear axle

12 Brake Fluid
* With inching control
9 With inching control

88
 Index

A Circuit diagram (with inching) ........................................

Circuit diagram (without inching) ...................................
78
80 G
Accelerator return spring, replacement ......................... 72 Clean the tractor ............................................................. 64 General information ....................................................... 59
Approved applications .................................................... 2 Connecting the battery to a charger ............................... 27 General view of tractor (P 250) ....................................... 15
Automatic towing coupling, checking ............................. 33 Controls and their operation .......................................... 30 General view of tractor (W 20) ........................................ 16

H
Automatic towing coupling, lubricate ............................. 67 Coupling a trailer (automatic coupling) ......................... 48
Avoiding accidents ......................................................... 60 Coupling a trailer (multi-position coupling) ................... 47

B
Coupling a trailer (remote coupling) .............................. 49
Handbrake, adjustment ................................................. 66

Battery charge, checking ................................................ 27

D Handbrake, check adjustment .......................................
Handling lubricants ........................................................
67
59
Battery condition, electrolyte level and specific gravity, Daily checks ................................................................... 24 Hazard warning lights .................................................... 38
checking ......................................................................... 28 Data Logger .................................................................... 57 Heated seat .................................................................... 41
Battery cover, raising (P 250) .......................................... 25 Diesel heater .................................................................. 42 Heater .......................................................................... 41
Battery cover, removing (W 20) ....................................... 26 Diesel heater, turning on ................................................ 42 Hour meter ..................................................................... 18
Battery discharge indicator ............................................. 19 Diesel heater, turning off ................................................ 42 Hydraulic and brake system schematic ........................ 88

I
Battery removal using a hand pallet truck (W 20) .......... 29 Diesel heater, check the fuel filter .................................. 70
127 804 2501.0407

Battery voltage fuse boxes ............................................. 44 Diesel heater, renew the fuel filter ................................. 72
Battery voltage fuses ...................................................... 44 Diesel heater, top up fuel tank ....................................... 32
Inspection and maintenance data ................................. 74
Battery, charging ............................................................. 27 Direction indicators ........................................................ 38
Inspection and maintenance schedule ......................... 62
Battery, removal .............................................................. 29 Door and cover latches and hinges, lubricate ............... 68
Interlock switches ........................................................... 30
Beacon .......................................................................... 40 Drive and transmission .................................................. 14
Interlock warning indicator ............................................. 21
Before leaving the tractor ................................................ 35 Drive axle, drain and refill ............................................... 69
Introduction ..................................................................... 14
Driver code entry ............................................................. 54
J
Brake fluid level indicator ............................................... 20
Brake fluid level, check ................................................... 70 Driver’s display ............................................................... 18
Brake fluid, changing ...................................................... 73 Driver’s seat adjustments .............................................. 31

E
Jacking positions ........................................................... 53
Brake lights ..................................................................... 38
Brake pads, check for wear ............................................
Brake pipes, check for damage and corrosion .............
68
71 Electrical system ............................................................ 14
L
Brakes .......................................................................... 14 Emergency isolation ...................................................... 37 Lighting .......................................................................... 14

C Engaging the parking brake ........................................... 36 Lighting fuses ................................................................. 45

F
Loading the platform ...................................................... 51
Lubrication intervals ....................................................... 59
Changing direction of travel ........................................... 35
Chassis ..........................................................................
Checks prior to initial operation of the tractor ................
14
24
Fog lamp ........................................................................
Footbrake ........................................................................
41
36
M
Circuit diagram (Diesel heater) ..................................... 87 Frequency characteristic for human body vibrations ..... 24 Main beam indicator ....................................................... 22
Circuit diagram (electric heater) .................................... 86 Front wheel alignment, checking ................................... 66 Measures before taking the tractor out of operation ...... 61
Circuit diagram (lighting) ................................................ 82 Motor and battery connectors and cables, check .......... 68

89
Index

S
Motor cover, raising (P 250) ............................................ 25 Turn signal repeaters ..................................................... 22
Motor cover, removing (W 20) ......................................... 26 Turning radius ................................................................ 37
Multi purpose display ..................................................... 18 Safety information ........................................................... 23 Type plates (P 250) ......................................................... 5

N Safety guidelines ............................................................ 60 Type plates (W 20) .......................................................... 6

Safety rules ..................................................................... 23 Tyre inflation, checking (if applicable) ............................ 32
Noise emission levels ................................................... 24 Slinging the tractor ......................................................... 53 Tyres, check condition and pressure ............................. 65

O Slow speed indicator ......................................................

Speed selection ..............................................................
21
34 U
Odometer ........................................................................ 19 Speedometer .................................................................. 19 Uncoupling a trailer (automatic coupling) ..................... 46
Operating controls and indicators ................................. 17 Starting on an incline ...................................................... 35 Uncoupling a trailer (multi-position coupling) ............... 47
Operating the horn ......................................................... 39 Starting up ....................................................................... 34 Uncoupling a trailer (remote coupling) .......................... 50
Operators compartment and controls ...........................
Opportunity charging ......................................................
14
28
Steering fluid and filter, renewal .....................................
Steering fluid hoses, renewal ........................................
71
66 W
Over-speed alarm .......................................................... 22 Steering fluid hoses, check for damage ........................ 69 Warning indicator ........................................................... 21
Over temperature indicator ............................................. 20 Steering fluid level indicator ........................................... 20 Wheel fixings, tightening ................................................ 65

P
Steering fluid level, check ............................................... 69

127 804 2501.0407

Windscreen wipe/wash .................................................. 39
Steering fluid tank breather, replace .............................. 72 Working lamps ............................................................... 41
Steering linkage bearings, lubricate .............................. 67
Parking brake warning ................................................... 20
Steering swivel bearings, lubricate ................................ 67
Parking brake ................................................................. 36
Steering wheel adjustment ............................................ 32
Passenger’s seat adjustments ..................................... 31
Steering .......................................................................... 14
Platform sides, lowering ................................................ 58
Steering .......................................................................... 37
Platform sides, removing ............................................... 58
Suspension dampers, check for damage ..................... 69
Putting the truck back into operation .............................. 61
PVC canopy .................................................................... 60
T
R Technical data (P 250) ...................................................
Technical data (W 20) .....................................................
10
12
Rear wash/wipe ............................................................. 40
Technical description ..................................................... 14
Recommended lubricants ............................................. 75
Technical note ................................................................ 3
Regenerative brake ........................................................ 36
Towing a trailer ............................................................... 51
Releasing the parking brake .......................................... 36
Towing capacity example (P 250) .................................. 49
Remote inching button operation .................................. 40
Towing procedure ........................................................... 52
Remote inching .............................................................. 41
Traction controller cooling fans and air ducts, cleaning 70
Report of Thorough Examination ................................... 24
Tractor takeover .............................................................. 3
Reversing light ............................................................... 38
Trailer towing guidelines ................................................ 46
Road lights ..................................................................... 38
Travel direction indicator ................................................ 22
Running-in instructions .................................................. 24
Travel in forward direction .............................................. 34
Travel in reverse direction .............................................. 34

90
Linde Material Handling (UK) Ltd.
Kingsclere Road
Basingstoke
Hampshire RG21 6XJ
Telephone: (01256) 342000
Fax: (01256) 342932
E-mail: enquiries@linde-mh.co.uk
Web: www.linde-mh.co.uk Printed in the United Kingdom 127 804 2501 0407