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Guhr]];
(M- SCHEME)
1. What is pattern?
Casting d; khjphp tbtk; (model) pattern MFk;. ,J
wood, metal kw;Wk; plasticMy; nra;ag;gl;;bUf;Fk;.
PatternI gad;gLj;jp moulding sandy; mould
cUthf;fg;gLfpwJ.
2. List out the various pattern materials.
1. Wood 2.Metal 3. Plaster 4. Plastic 5. Wax
3. What are the advantages of using wood as pattern
material?
1. tpiy FiwT> vspjpy; fpilf;Fk;.
2. ntl;b tbtikg;gJ vspJ.
3. Fiwe;j vil cs;sjhy; ifahs;tJ vspJ.
4. What are the advantages of using aluminium as pattern
material?
1. cWjpahdJ. ePbj;J ,Uf;Fk;. msTfs;
Jy;ypakhf ,Uf;Fk;.
2. <uj;jhy; cUtk; khwhJ.
3. Machine moulding y; gad;gLj;jyhk;.
4. mjpf cw;gj;jpf;F Vw;wJ.
5. Metald; gug;G smoothMf ,Ug;gjhy; patternd;
tbtk; mouldy; ed;whf mikAk;.
5. List out the factors for selecting pattern material.
1. cw;gj;jp nra;Ak; castingd; vz;zpf;if.
2. Castingd; juk;.
3. Castingd; msT kw;Wk; tbtk;.
4. Moulding kw;Wk; casting nra;Ak; tpjk;.
5. Castingd; surface finish.
6. Castingd; Jy;ypak;.
6. What are the types of pattern?
1. Single piece pattern 5. Sweep pattern
2. Split pattern 6. Skeleton pattern
3. Match plate pattern 7. Segmental pattern
4. Loose piece pattern 8. Shell pattern
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3) Mouldd; gug;Gfis rPuhf;fTk;> tl;l tbt
Kidfis rhp nra;aTk; slick gad;gLfpwJ.
14. Give the uses of lifter, sprue pin and strike off bar.
1) Mouldy; cs;s cjphp kz;iz ntspNa vLf;fTk;>
mouldI rhp nra;aTk; lifter gad;gLfpwJ.
2) Runner kw;Wk; riser Jisfis mouldy; cUthf;fg;
sprue pin gad;gLfpwJ.
3) Ramming nra;j gpwF moulding boxy; ,Ue;J
mjpfg;gbahd kz;iz mfw;w strike of bar
gad;gLfpwJ.
15. What are the uses of swab, gate cutter and draw spike?
1) Mouldy; ,Ue;J patternI vLf;Fk; Kd; patternI Rw;wp
rpwpjsT jz;zPh; nrYj;j swab gad;gLfpwJ.
2) ,J mouldy; gate ntl;Ltjw;F gate cutter
gad;gLfpwJ.
3) Mouldy; ,Ue;J patternI ntspNa vLg;gjw;F draw
spike gad;gLfpwJ.
16. What are cope and drag?
Moulding ,uz;L ngl;bfspy; nra;ag;gl;lhy;> Nky;
cs;s ngl;b cope vd;Wk; fPo; cs;s ngl;b drag
vd;Wk; miof;fg;gLk;. ,uz;L ngl;bfSk; dowel pin
%yk; rhpahfg; nghUj;jg;gLfpwJ.
17. List out the various binders used in moulding sand? Give
an example.
a) Clay type binders : Bentonite and kalvanite
b) Organic binders : Wood, resin, linseed oil and dextrin.
c) Inorganic binders : Portland cement and sodium silicate
18. List out the properties of moulding sand.
1. Porosity 2. Plasticity 3. Adhesiveness
4. Cohesiveness 5. Refractoriness 6. Collapsibility
19. What are the types of moulding sand?
1. Green sand 2. Dry sand 3. Loam sand
4. Facing sand 5. Parting sand 6. Core sand
20. What are the elements in gating system?
1) Pouring cup 2) Sprue 3) Runner 5)Gate 6) Riser.
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28. What are the essential qualities of core sand?
1) High refractoriness 2) Good permeability
3) Good stability 4) Good collapsibility
5) Sufficient strength and hardness
29. List out the core binders. Give an example.
1) Oil binders : Linseed oil
2) Water soluble binders : Starch and dextrin
3) Resin binders : Phenol formaldehyde and urea
30. List out the steps in core making.
1) Core sand preparation 2) Core moulding
3) Baking 4) Core finishing
31. What are the types of cores?
1. Green sand core 2. Horizontal core 3. Vertical core
4. Balanced core 5. Hanging core 6. Drop core
32. List out the ovens used for heating the core.
1) Batch type ovens 2) Continuous type ovens 3) Dielectric type
ovens
33. What are the allotropy stages of iron?
1) - iron 2) - iron 3) - iron 4) - iron
34. What are the different micro structures of steel?
1. Austenite 2. Ferrite 3. Cementite
4. Pearlite 5. Leduburite 6. Martensite
35. What is iron-carbon equilibrium diagram?
,Uk;ig ntg;gg;gLj;Jk;NghNjh my;yJ Fsph;tilar;
nra;Ak;NghNjh> ,Uk;gpy; cs;s fhh;gd; msT kw;Wk;
ntg;gepiyia nghWj;J ,Uk;gpd; epiyfspy; Vw;gLk;
khw;wj;ijf; fhl;Lk; tiuglNk iron-carbon equilibrium
diagram vdg;gLk;.
fhh;gd; msit X – mr;rpYk;> ntg;gepiyia Y–
mr;rpYk; vLj;Jf; nfhz;L ,e;j tiuglk;
tiuag;gLfpwJ.
36. What is hypo eutectoid steel and hyper eutectoid steel?
0.8%f;Fk; Fiwthf fhh;gd; fye;Js;s steel MdJ
hypo-eutectiod steel vdg;gLk;. rhpahf 0.8% fhh;gd;
fye;Js;s steel MdJ eutectoid steel vdTk;> 0.8%
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Kjy; 2% tiu fhh;gd; fye;Js;s steel MdJ hyper
eutectoid steel vdTk; miof;fg;gLk;.
37. What are uses of tap hole and tuyers in cupola furnace?
cUfpa cNyhfj;ij ntspNaw;w tap hole cs;sJ.
Tuyers (jpwg;Gfs;) %yk; fuel vhptjw;F fhw;W
nry;fpwJ.
38. List out the furnaces used for melting of non-ferrous metals.
1. Pit furnace
2. Coke fired stationary furnace
3. Oil fired tilting furnace
39. Mention the furnaces used melting of steel.
1) Direct arc furnace 2) Indirect arc furnace 3) Induction furnace
40. List out the various casting processes.
1. Sand casting 4. Centrifugal casting
2. Gravity die casting 5. Continuous casting
3. Pressure die casting 6. Chilled casting
i) Hot chamber die casting 7. Malleable casting
ii) Cold chamber die casting
41. What are the applications of pressure die casting?
Carburettor body, crank case, fuel pump parts, sound horn,
wiper Nghd;wit jahhpf;fyhk;. NkYk; toys, cameras,
clocks, wahing machine parts Nghd;wtw;iw jahhpf;fg;
gad;gLfpwJ.
42. Mention the applications of centrifugal casting.
Water pipes, gun barrels, flywheel, bush bearings, gears
kw;Wk; brake drum Nghd;w castingfis jahhpf;fg;g
gad;gLfpwJ.
43. What are the applications of chilled casting and malleable
casting?
Railway brake shoes, wheel rims, crusher jaws, machine
slide ways Nghd;wit chilled casting Kiwapy;
jahhpf;fg;gLfpwJ.
Wagon wheel hub, door hinges, pipe fittings, locks, levers,
cranks, textile machine parts Nghd;wit jahhpf;fg;
malleable casting Kiw gad;gLfpwJ.
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11. Give the difference between upset butt welding and flash
butt welding.
Upset welding Kiwapy; weld nra;a Ntz;ba ,uz;L
metalfspd; Kidfs; njhl;Lf; nfhz;bUf;Fk;gb
copper jaw tpy; nghUj;jg; gl;bUf;Fk;.
Flash butt welding Kiwapy; weld nra;a Ntz;ba
workpiceced; Kidfs; air gap ,Uf;Fk;gb
jawf;fspy; nghUj;jg; gl;bUf;Fk;.
12. What is spot welding? Give its applications.
Sheet metalfis xd;wpd; kPJ kw;nwhd;iw itj;J
(lap) rPuhd ,ilntspapy; weld nra;tJ spot welding
vdg;gLk;. ,U xU resistance welding tifahFk;.
Boxes, cans, automobile frames, air conditioners
Nghd;wtw;iw weld nra;a spot welding gad;gLfpwJ.
13. What is seam welding? List out its applications.
Sheet metalfis xd;wpd; kPJ kw;nwhd;iw itj;J
njhlh;r;rpahf weld nra;tJ seam welding vdg;gLk;.
Radiators, drums, leak proof tanks, automobile silencers
Nghd;wtw;iw weld nra;a seam welding gad;gLfpwJ.
14. What is thermit? Give the applications of thermit welding.
Thermit vd;gJ aluminium powder kw;Wk; iron oxide
(1:3) Nrh;e;j fyit MFk;.
fdkhd gFjpfs;> rails, pipes, shafts, cables kw;Wk;
cile;j machine framefs; Nghd;wtw;iw ,izf;f
thermit welding gad;gLfpwJ.
15. What is solid state welding? Give its types.
MetalI cUf;fhky; jpz;k epiyapy; ,izg;gJ solid
state welding MFk;. ,jd; tiffs; gpd;tUkhW :
1. Friction welding 3. Diffusion welding
2. Ultrasonic welding 4. Explosive welding
16. List out the applications and advantages of friction
welding.
Application
Aero engine shafts, gas turbine shafts Nghd;wtw;iw
weld nra;ayhk;. PinionI shaft clDk;> rodI yoke
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clDk;> flangeI pipe clDk; ,izf;f friction welding
gad;gLfpwJ.
Advantages
1. Muk;g nryT FiwT.
2. NtWgl;l metalfis ,izf;fyhk;.
3. vspa kw;Wk; Ntfkhd nray;Kiw.
4. jukhd weld fpilf;Fk;.
5. Power Fiwthf Njitg;gLk;.
6. Distortion FiwT.
17. List out the applications of ultrasonic welding.
1. 3mm tiu jbkDila metalfis ,izf;fg;
gad;gLfpwJ.
2. nky;ypa sheetfis fdkhd sheetfSld;
,izf;fyhk;.
3. Electrical kw;Wk; electonic nghUl;fis weld
nra;ayhk;.
4. Plastic nghUl;fisak; ,izf;fyhk;.
5. Nuclear reactor, aircraft NtiyfSf;F gad;gLfpwJ.
18. What are the techniques uses in diffusion welding?
1. Hot pressure technique
2. Gas pressure technique
3. Vacuum furnace technique
19. List out the advantages and disadvantages of explosive
welding.
Advantages
1. vspa kw;Wk; Ntfkhd nray;Kiw.
2. mjpf strength cila ,izg;G
3. nghpa gug;Gfis ,izf;fyhk;.
Disadvantages
1. Mgj;jhd nray;Kiw. vdNt mjpf ftdk; Njit.
2. vspjpy; nehWq;Fk; jd;ik nfhz;l metalfis
,izf;f KbahJ
3. Fiwe;j cUFepiy cila metalfis ,izf;f
Vw;wjy;y.
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25. What is neutral flame? Give its application.
Oxygen kw;Wk; acetylene thAit rk tpfpjj;jpy;
gad; gLj;Jk; NghJ neutral flame cUthfpwJ.
Steel, cast iron, aluminium, copper kw;Wk; stainless steel
Nghd;wtw;iw welding nra;a neutral flame
gad;gLfpwJ.
26. When carburising flame is produced? State its
applications.
Oxygen I tpl acetylene mjpf mstpy; gad;gLj;Jk;
NghJ carburising flame cUthfpwJ.
Steel, alloy steels, non-ferrous metals, nickel, monel metal
Nghd;wtw;iw welding nra;a carburising flame
gad;gLfpwJ.
27. How oxidising flame is produced? List out its applications.
AcetyleneI tpl oxygen mjpf mstpy; gad;gLj;Jk;
NghJ oxidising flame cUthfpwJ.
Brass, bronze, manganese, steel Nghd;wtw;iw welding
nra;a oxidizing flame gad;gLfpwJ.
28. Give the applications of oxygen cutting and arc cutting.
Steel castingy; ,Ue;J runner, riser Nghd;wtw;iw
ntl;b ePf;fyhk;. Blast furnancey; metal ntspNaWk;
spoutI ntl;Ltjw;Fk; gad;gLfpwJ.
Arc cutting Kiwapy; 100 mm tiu jbkd; cs;s steel
kw;Wk; iron platefis vspjpy; ntl;lyhk;.
29. What is hard facing? List out its applications.
kpUJthd nghUs;fspd; Nkw;gug;gpy; fbdkhd metal
powderI gba itg;gJ hard facing vdg;gLk;.
Application
1. Cutting toold; Nkw;gug;gpy; tungsten carbide, chromium
carbide Nghd;wtw;iw coating nra;a gad;gLfpwJ.
2. Nja;e;j machine ghfq;fspd; kPJ Njitahd metalI
gba itj;J reconditioning nra;ayhk;.
3. Dieapy; fbdkhd metalI gba itf;fg; gad;gLfpwJ.
30. What is bronze welding? Give its applications.
Bronze welding vd;gJ brazing kw;Wk; weldingf;F
,ilg;gl;l nray;Kiw MFk;.
Cast iron, steel, copper, bronze kw;Wk; brass
Nghd;wtw;iw bronze welding nra;ayhk;.
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31. Differentiate between soldering and brazing.
Fiwe;j cUFepiy cila cNyhff; fyit
(solder)ia gad;gLj;jp ,uz;L xNu khjphpahd my;yJ
NtWgl;l metalfis ,izg;gJ soldering vdg;gLk;.
Solder vd;gJ tin kw;Wk; lead Nrh;e;j fyit MFk;.
mjpf cUFepiy cila cNyhff; fyit (spelter)ia
gad;gLj;jp ,uz;L xNu khjphpahd my;yJ NtWgl;l
metalfis ,izg;gJ brazing vdg;gLk;. Spelter vd;gJ
copper kw;Wk; zinc alloy Nrh;e;j fyit MFk;.
32. List out the types of brazing.
1. Torch brazing 3. Furnace brazing
2. Dip brazing 4. Induction brazing
33. What are the types of welded joints?
1. Butt joint 2. Lap joint 3. ‘T’ joint
4. Corner joint 5. Flange joint
34. What is edge preparation? Give shapes of edges.
,izf;f Ntz;ba nghUs;fspd; Kidfis rhpahd
tbtj;jpw;F jahh; nra;tJ edge preparation MFk;.
,jdhy; ey;y cWjpahd ,izg;G fpilf;fpwJ.
Shapes of edges :
1) Square 2) Single and double 'V' 3) Single and double 'U'
35. List out the non-destructive and destructive methods for
welded joints.
Non destructive testing methods :
i) Magnetic particle test ii) X-ray test iii) Ultrasonic test
Destructive testing methods :
i) Nick brake test ii) Bend test iii) Tensile test
36. What are the applications of magnetic particle test, X-ray
test and ultrasonic test.
Cracks kw;Wk; slag fye;jpUg;gJ Nghd;w Fiwfs;
magnetic particle testy; fz;lwpag;gLfpwJ.
X-rya testy; porosity, bolw holes, cavities Nghd;w
Fiwfs; fz;lwpag; gLfpwJ.
Ultrasoic testy; ultrasonic wavesI gad;gLj;jp cracks,
blow holes porosity Nghd;w Fiwfis fz;lwpayhk;.
37. List out the various defects in welding.
1) Incomplete fusion 2) Slag inclusion 3) Crack
4) Undercut 3) Porosity and blow holes
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ntg;gg;gLj;jpa workpieced; FWf;fsT Fiwf;fg;
gl;L ePsj;ij mjpfhpg;gJ drawing down vdg;gLk;.
12. Define : Swaging and Bending
ntg;gg;gLj;jpa workpiced; ePsj;ij mjpfhpj;J
mjd; FWf;fsit Njitahd tbtj;jpw;F
khw;WtJ swaging vdg;gLk;.
ntg;gg;gLj;jpa workpieceI Njitahd
Nfhzj;jpy; my;yJ tl;l tbtpy; tisg;gJ
bending vdg;gLk;.
13. What is drop forging? Give its applications.
ntg;gg;gLj;jpa metalI ,uz;L closed
diefSf;fpilapy; itj;J power hammer My;
mbf;fg;gl;L Njitahd tbtk; ngWtJ drop
forging vdg;gLk;.
Crank, crank shaft, connecting rod, levers, camshaft
Nghd;wit drop forgingy; cw;gj;jp nra;ag;gLfpwJ.
14. What are the applications and advantages of press forging.
Application
Coins, bolts, rivets, nuts Nghd;w rkr;rPh; tbtk;
nfhz;l nghUl;fs; press forgingy; cw;gj;jp
nra;ag;gLfpwJ.
Advantages
1) nghJthf nghUl;fis xU working strokey;
nra;ayhk;.
2) cw;gj;jp Neuk; FiwT.
3) ey;y surface finish fpilf;fpwJ.
4) Vibrations kw;Wk; noise Fiwthf ,Uf;Fk;.
5) nghUl;fspd; mlh;j;jp rPuhf ,Uf;Fk;.
15. What is the difference between forging and roll forging?
Plain rollingy; xNu rPuhd FWf;fsT cila
nghUl;fis kl;LNk cw;gj;jp nra;a KbAk;.
Roll forgingy; RoYk; ,U rollfSf;F ,ilapy;
ntg;gg;gLj;jpa workpieceI nrYj;jp ntt;NtW
FWf;fsT cila nghUl;fis cw;gj;jp nra;ayhk;.
16. Which are called press tools?
Die kw;Wk; punch mlq;fpa mikg;G press tools vdg;gLk;.
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33. Differentiate : i) Notching ii) Slitting
Sheet metald; Xuq;fis rpwpa mstpy; Njitahd
tbtj;jpw;F ntl;LtJ notching vdg;gLk;.
Sheet metalI Njitahd ePsj;jpw;F Neh;f; Nfhl;by;
ntl;LtJ slitting vdg;gLk;.
34. Define : a) Lancing b) Shaving
Sheet mtalI Fiwe;j ePsj;jpw;F ntl;b tisg;gJ
lancing vdg;gLk;.
Sheet metal operationy; nra;ag;gl;l nghUspy; cs;s
gprpW kw;Wk; xOq;fw;w Kidfis ePf;fp finishing
nra;tJ shaving vdg;gLk;.
35. What is powder metallurgy?
Metal kw;Wk; non-metal powderfis jahhpj;J>
mtw;wpypUe;J Njitahd properties kw;Wk; tbtk;
cila nghUl;fis cw;gj;jp nra;Ak; Kiw powder
metallurgy vdg;gLk;.
36. List out the step by step procedure of making products in
powder metallurgy.
1) Manufacturing of metal powder 2) Blending or mixing
1. 3) Pressing or compacting 4) Sintering
2. 5) Finishing and sizing
37. What are the methods used for manufacturing metal powders?
1. Atomization 2. Electrolytic deposition
3. Chemical reduction 4. Machining
5. Shotting 6. Milling
7. Grinding
38. What are the applications of atomisation and electrolytic
deposition?
Atomisation Kiwapy; Fiwe;j cUF epiy nfhz;l
metalfspd; (mYkpdpak;> <ak;> Jj;jehfk;) powder
jahhpf;fyhk;.
deposition Kiwapy;
Electrolytic nrk;G> ,Uk;G>
nts;sp> Jj;jehfk; Nghd;w metal fspd; powder
jahhpf;fyhk;.
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8. What are the types of chips?
1) Continuous chips 2) Discontinuous chips
3) Chip with built-up edge.
9. What is the use of chip breaker?
Machining nra;Ak; NghJ cz;lhFk; njhlh;r;rpahd
ePskhd chipfis rpW Jz;Lfshf ntl;Ltjw;F
gad;gLtNj chip breaker vdg;gLk;.
10. What is tool life?
Tool life vd;gJ njhlh;e;J ,uz;L Kiw tool MdJ grinding
nra;ag;gl;l ,ilg;nghOjpy; cgNahfpf;Fk; Neuk; MFk;.
11. What are the factors influencing tool life?
1) Cutting speed 5) Tool material
2) Feed 6) Cutting fluid
3) Depth of cut 7) Work material
4) Tool geometry 8) Rigidity of work, tool and machine
12. Give the relationship between cutting speed and tool life.
Cutting speed kw;Wk; tool lifef;F cs;s njhlh;G
Taylor’s formula %yk; tpsf;fg;gLfpwJ.
n
VT =C
,q;F> V – Cutting speed ( m / min)
T – Tool life (min)
n – Tool kw;Wk; workpieceI nghWj;j kjpg;G
C – xU constant
13. Name the cutting fluids commonly used.
Soluble oils, kerosene base oil, mineral oil, synthetic coolants,
sulphonated oils, water base emulsion Nghd;wit
nghJthfg; gad;gLj;jg;gLk; cutting fluid MFk;.
14. List out the functions of cutting fluids.
1. Tool kw;Wk work pieceI Fsph;tpg;gJ
2. Tool kw;Wk; chip xl;bf;nfhs;tijf; Fiwg;gJ
3. cuha;T kw;Wk; Nja;khdj;ijf; Fiwg;gJ
4. Chipfis clDf;Fld; ntspNaw;wp ntl;Lk;
gFjpapid free Mf itg;gJ
5. ,ae;jpu ghfq;fs;> workpiece kw;Wk; tool MdJ JUg;
gpbg;gijj; jLg;gJ
6. Toold; kPJ fPuy;fs; kw;Wk; Nja;khdj;ijf; Fiwj;J
tool lifeI mjpfg;gLj;JtJ
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15. What are the desirable properties of cutting fluid?
1. vspjpy; Fsph;tpg;gjw;F mjpf ntg;gf; flj;Jj; jpwd;
2. vspjhf gha;e;J nry;y Fiwthd viscosity
3. rpwe;j caTg; gz;Gfs;
4. vspjpy; jPg;gpbf;fhky; ,Uf;f mjpf flash point
5. rhjhuz ntg;gepiyapy; gpRgpRg;ghfNth jplg;
nghUshfNth khwhky; ,Uf;Fk; jd;ik
6. Njhy; mhpg;G kw;Wk; J}a;ikf; Nfl;bid
cUthf;fhj gz;G
16. List out the types of lathe.
1. Speed lathe 2. Engine lathe or Centre lathe
3. Bench lathe 4. Tool room lathe
5. Semi automatic lathe 6. Automatic lathe
7. Special purpose lathe
17. Write the important specifications of lathe.
1. Length of bed
2. Width of bed
3. Height of centres over the bed
4. Distance between centres
5. Swing diameter over the bed
6. Swing diameter over the carriage
7. Maximum diameter of hole through spindle
8. Number of spindle speeds
18. List out principal parts of lathe.
1) Bed 2) Head stock 3) Carriage 4) Tail stock
19. What are the types of head stocks?
1) Back geared head stock 2) All geared head stock
20. Name the parts mounted on the carriage.
1) Saddle 2) Cross slide 3) Compound rest
4) Tool post 5) Apron
21. What is the use of compound rest?
Compound restd; swivel basey; degrees
Fwpf;fg;gl;bUf;Fk;. ,ij Row;wp Njitahd angley;
nghUj;jyhk.; Taper turning nra;a ,J gad;;gLfpwJ.
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43. What are rules for cutting LH and RH threads in lathe.
Right hand thread cutting nra;Ak; NghJ lead screw
kw;Wk; spindle xNu directiony; Rw;Wk;. Tool (carriage)
MdJ head stockI Nehf;fp efUk;.
Left hand thread cutting nra;Ak; NghJ lead screw
MdJ spindlef;F vjph; jpirapy; Rw;Wk;. Tool
(carriage) MdJ tail stockI Nehf;fp efUk;.
44. Define cutting speed. Write the formula for cutting speed.
RoYk; workpiecey; ,Ue;J tool xU epkplj;jpy; ntl;b
vLf;Fk; chipd; ePsk; cutting speed vdg;gLk;.
𝝅𝑫𝒏
Cutting speed, 𝑽 = m/min
𝟏𝟎𝟎𝟎
,q;F, 𝐷 – Diameter of work piece,
𝑛 – Rotating speed of work piece
45. Define : i) Feed ii) Depth of cut.
Workpieced; xU KOr; Rw;Wf;F tool efUk; J}uk;
feed vdg;gLk;.
Cutting toolI xU Kiw efh;j;Jk; NghJ workpiecey;
,Ue;J ePf;fg;gLk; materiald; jbkd; MdJ depth of
cut vdg;gLk;.
46. What is semi-automatic lathes. Give its types.
Semi automatic lathe vd;gJ loading, unloading kw;Wk;
toolI machining positionf;F nfhz;L tUtJ Mfpait
manualMfTk; kw;w vy;yh operationfSk; automatic
MfTk; nra;af; $ba xU machine MFk;.
Semi automatic lathey; fPo;fz;l ,uz;L tiffs;
cs;sd.
Capstan lathe my;yJ Ram type lathe
Turret lathe my;yJ Saddle type lathe
47. List out the principal parts in capston lathe.
1) Bed 2) Head Stock 3) Cross slide
4) Turret head and saddle 5) Preset stops
48. What is turret head?
Turret head vd;gJ 6 ntt;NtW toolfis nghUj;jf;
$ba hexagonal tbt mikg;G MFk;. ,J vertical axisy;
indexing (xU Fwpg;gpl;l anglef;F Rw;wtJ)MfpwJ.
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15. What is counter sinking?
xU Jisapd; Kfg;ig kl;Lk; $k;G tbtpy;
nghpjhf;Fk; Kiwf;F counter sinking vd;W ngah;.
16. Define counter boring.
xU Jisapd; Kfg;ig kl;Lk; nghpjhf;Fk; Kiw
counter boring vdg;gLk;.
17. What is spot facing?
xU Jisapd; Kfg;gpy; Nklhf cs;s ghfj;ij rkjskhf
machining nra;Ak; Kiwf;F spot facing vd;W ngah;.
18. What is the use of deep hole drilling?
Crank shaft, cam shaft, rifle barrel Nghd;w ePskhd shaft
fspy; Mokhd Jisfis Vw;gLj;j deep hole drilling
gad;gLfpwJ.
19. What is miniature drills?
kpfr;rpwa msTs;s Jisia Vw;gLj;j cjTk;
drillf;F micro drill my;yJ miniature drill vd;W ngah;.
20. What are the needs for inspection?
1. eph;zapf;fg;gl;l ju msTfSld; nghUl;fs; kw;Wk;
ghfq;fis xg;gpl;L mtw;wpd; rhpahd msTfis
cWjpnra;tjw;F
2. cw;gj;jp nray;Kiwapy; interchangeabilityI
cUthf;Ftjw;F
3. Vw;Wf;nfhs;sf; $ba juepiyapy; nghUl;fis
cUthf;Ftjw;F
4. Scrap kw;wk; wastagefisf; Fiwg;gjw;F
5. rpwe;j juKs;s nghUl;fs;> fUtpfs; kw;Wk;
,aj;jpuq;fis thq;Ftjw;F
6. nghUl;fspd; epuhfhpg;gLk; rjtPjj;ij Fiwg;gjw;F
7. FiwAs;s nghUl;fis rhpnra;tjw;fhd rhj;jpa;
$Wfis jPh;khdpg;gjw;F
21. Define : i) Accuracy ii) Precision
xU nghUspy; mse;jwpag;gl;l kjpg;ghdJ mjd;
cz;ikahd kjpg;Gf;F mUfpy; ,Ug;gNj accuracy
vdg;gLk;.
Fwpg;gpl;l khwhj #o;epiyfspy;> xU mstpid
gyKiw mstpLk;NghJ> me;j msTfspd; kjpg;G
xd;Wf; nfhd;W mUfpy; ,Ug;gNj precision vdg;gLk;.
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45. Classify the slip gauges.
Grade II : nghUl;fs;> tools kw;Wk; gagues Nghd;wtw;iw
cw;gj;jp nra;Ak; workshopfspy; ,e;j tif slip
gaguefs; gad;gLfpd;wd.
Grade I : mjpf accuracy nfhz;l ,e;j tif slip
gaguefs; NrhjiapLk; nray;fspy; gad;gLfpd;wd.
Grade 0 : Grade I kw;Wk; Grade II tif slip gaguefis
calibration nra;tjw;F Ma;Tf; $lq;fspy; ,e;j tif
slip gaguefs; gad;gLfpd;wd.
46. List out the uses of slip gauges.
1. Metrology Ma;tfq;fs;> tool room kw;Wk; machine shop
Nghd;wtw;wpy; gad;gLk; mjpf precision nfhz;l
mstpLk; fUtpfis calibration nra;tjw;F slip
gaguefs; gad;gLfpd;wd.
2. Sine barIf; nfhz;L Nfhzj;ij mstpLk;NghJ>
kpfr; rhpahd cauj;ij mikg;gjw;F slip gaugefs;
cjTfpd;wd.
3. Comparator kw;Wk; optical Kiwapy; NrhjidapLk;
fUtpfis rhpghh;f;f slip gaugefs; gad;gLfpd;wd.
4. Milling machinefspy; Jiz mstpLk; mikg;ghf
,it gad;gLfpd;wd.
47. What are the types of sine bar?
1. Sine centre 2. Sine table 3. Compound sine table
48. Mention the uses of sine centre and compound sine table.
rhjhuz sine bary; nghUj;j ,ayhj $k;G tbt
workpiecefis nghUj;Jtjw;F sine centre gad;gLfpwJ.
kpfg; nghpa workpiecefspy; $l;Lf; Nfhzq;fis
mstpLtjw;F compound sine table cjTfpwJ.
49. What are the uses of sine bar?
njhpahj Nfhzj;ij mstpLtjw;F
njhpe;j Nfhz mstpw;F workpieceI nghUj;Jtjw;F
gSthd nghUl;fspy; njhpahf Nfhzj;ij
mstpLtjw;F
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50. Write the limitations of sine bar.
1. ,uz;L rollerfspd; ikaq;fSf;F ,ilNaAs;s
J}uj;jpid mstpLk; Jy;ypaj;ijg; nghWj;Nj sine
bard; Jy;ypak; mikAk;.
2. Nfhz mstPLfSf;fhd Kjd;ikahd jukhf
,jid gad;gLj;j KbahJ.
3. 15°f;F Fiwthd Nfhz msTfSf;Nf sine
jj;Jtk; Vw;wjhf mikfpwJ. mjw;F Nkw;gl;l
Nfhz msTfs; Jy;ypakhf mikahJ.
4. 45°f;F mjpfkhd Nfhz msTfis mstpLtjw;F
sine bar Vw;wJ my;y.
51. What is clinometer? Give its uses.
Clinometer vd;gJ> fpilkl;lj; jsj;jpid nghWj;J xU
nrq;Fj;Jj; jsj;jpd; rha;tpid fz;lwpag; gad;gLk;
xU rpwg;G tif spirit level MFk;.
Uses :
1. fpilkl;lj; jsj;jpidg; nghWj;J xU rha;thd
jsj;jpd; Nfhzj;ij mstpl gad;gLfpwJ.
2. xd;Wf;nfhd;W rha;thf cs;s ,uz;L gug;GfSf;F
,ilNaAs;;s Nfhzj;ij mstpl gad;gLfpwJ.
52. What is vial?
Vial vd;gJ spirit levelf;Fs; cs;s kpf Jy;ypkhd msT
nfhz;l %ba fz;zhb Foha; MFk;. ,jDs; jputk;
epug;gg; gl;bUf;Fk;.
53. What is the principle involved in autocollimator?
gpujpgypf;Fk; jsj;ij 𝜃°vd;w rpwpa Nfhz mstpw;F
jpUg;gp mikf;Fk;NghJ> gpujpgypf;fg;gLk; xspf;
fjph;fs; xsp mr;Rf;F 2𝜃° Nfhz msT rha;thf
jpUg;gp mDg;gg; gLfpwJ.
,e;j xspf;fjph;fs;> Ftp jsj;jpd; kPJ njhlf;fg;
Gs;spapy; ,Ue;J 𝑥 = 2𝜃𝑓 J}uj;jpy; cs;s xU
Gs;spapy; Ftpf;fg; gLfpwJ. ,q;F 𝑓 vd;gJ nyd;rpd;
Ftpaj; J}uk; MFk;.
54. How angles are measured in angle dekkor?
,e;j fUtpapy;> angle gauges Nghd;w tiuaWf;fg;gl;l
juj;jpidf; nfhz;L mse;jwpag;gLk; Nfhz
kjpg;igAk;> workpiecef; nfhz;L mse;jwpag;gLk;
Nfhz kjpg;igAk; xg;gpl;Lg; ghh;j;J work pieced;
Nfhz msT fz;lwpag; gLfpwJ. vdNt ,J xU
comparatorIg; Nghd;W nray;gLk;.
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