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Surface Innovations Pages 211–227 http://dx.doi.org/10.1680/si.13.

00017
Review Paper
 Volume 2 Issue SI4
Received 16/07/2013 Accepted 02/10/2013
Physics and applications of superhydrophobic Published online 05/10/2013
and superhydrophilic surfaces and coatings Keywords: contact angle/hydrophilic/hydrophobic/
superhydrophilicity/superhydrophobicity/wetting
Drelich and Marmur

ice | science ICE Publishing: All rights reserved

Physics and applications of superhydrophobic


and superhydrophilic surfaces and coatings
1 Jaroslaw Drelich PhD* 2 Abraham Marmur PhD
Department of Materials Science and Engineering, Michigan Department of Chemical Engineering, Technion – Israel Institute of
Technological University, Houghton, MI, USA Technology, Haifa, Israel

1 2
                 

The terms superhydrophobicity and superhydrophilicity were introduced not very long ago, in 1996 and 2000, respectively.
The former is used to describe exceptionally weak and the latter used to indicate strong interactions of materials and
coatings with bulk water, controlled entirely by surface topography and material chemistry. An explosion of research on
fabrication of superhydrophobic and superhydrophilic surfaces and coatings was noticed almost immediately after the
concepts appeared in the technical literature, with hundreds of reports now published annually. The interest in this new class
of surfaces/coatings is driven by an emerging market for water-repellant, snow- and ice-phobic products and formulations,
water antifogging screens, windows and lenses, antifouling coatings, microfluidic devices, coatings for enhanced boiling
heat transfer, foils for food packaging and many other products. The popularity of this emerging subdiscipline of surface
chemistry can also be attributed to uncomplicated fabrication technologies that can produce superhydrophobic or
superhydrophilic surfaces and coatings, in addition to the simplicity of the testing techniques used, such as contact angle
measurements. In this article, the physics behind superhydrophobic and superhydrophilic effects are reviewed and several
examples of applications of superhydrophobic and superhydrophilic surfaces and coatings are provided.

Notation list θCB Contact angle as per Cassie-Baxter equation: degree


fi Fractional area of a component i of the solid surface θ
W
Contact angle as per Wenzel equation: degree
fs Fraction of the liquid base in contact with solid surface θY Ideal (Young’s) contact angle: degree
r Roughness parameter
rl Roughness ratio of the solid that is in contact with the
1. Introduction
liquid
After more than two centuries of research, capillarity and wetting
SSLV Spreading coefficient: mJ/m2 phenomena still remain popular topics of investigation in many
W Wicking parameter: mJ/m2 modern surface chemistry laboratories. Curiosity and fascination
WS Work of spreading: mJ/m2 with rain droplets splashing in a puddle, water droplets decorating
Τ Adhesion tension: mJ/m2 flowers, leaves of plants and fruits after rain or watering and colorful
γLV Liquid/vapor interfacial tension: mN/m soap bubbles shaped at the end of wheat straw have never been
stronger and go beyond scientific laboratories. Colorful images of
γSL Solid/liquid interfacial tension: mN/m
liquid droplets and puddles, illustrating their behavior on a variety
γSV Solid/vapor interfacial tension: mN/m of surfaces, thrive in professional journals, popular magazines and
ΔGsl Energy of hydration: mJ/m2 Internet. However, terms such as wetting, spreading and contact angle
θ Contact angle: degree are still puzzling to the layman and beginner researcher. To facilitate

This article is dedicated to Professor Emil Chibowski on his 70th birthday.


*Corresponding author e-mail address: jwdrelic@mtu.edu

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Surface Innovations Physics and applications of
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surfaces and coatings
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understanding of these concepts, daily examples of surfaces having 1.3 Example three: to control liquid spreading
controlled or responsive wettability are often much appreciated. by manipulating surface texture
Discussing the varying shapes of water droplets on human skin, on Modern rainwear and umbrellas use a polyester textile for a few
a car windshield and/or on the fabric of an umbrella (or raincoat) is reasons. It is an inexpensive fabric with sufficient mechanical
always helpful to listeners and readers, and these three examples are properties that can be colored and possesses hydrophobic
briefly reviewed as an introduction to the main topics of this review. properties. The water contact angle reported for a smooth surface
of monolithic polyester is about 80°,4 which makes water drops
stick relatively well to the surface. However, on the umbrella
1.1 Example one: introduction to
fabric, most of the droplets roll off easily during rain. A closer
wettability and contact angle
look at the droplet shape suggests a contact angle that appears to be
A drop of water (or any beverage) placed on hand does not spread
>120°, much larger than on a smooth surface of polyester (Figure
spontaneously but forms a lens, such as in Figure 1(a), with a finite
3). This is simply the result of fabric texture. Fibers (threads)
contact angle (roughly defined at this point as the angle that the
of the polymer are knitted together to form a 2D network with
drop makes with the solid surface at their contact point), most often
openings in between the individual strands. The shape of a water
somewhere between 50 and 80°. Skin contains 70–80% of water
drop residing on top of such a textile is affected by the thread
(with proteinaceous structures such as collagen),1 and such high
network density and the size of individual fibers. More openings
contact angle values are rather surprising.2 However, water droplets
in the network and fibers of smaller diameter force the rain drops
normally spread to much smaller contact angles when the same
experiment is repeated on the same hand immediately after it is
washed with soap (Figure 1(b)); washing removes a layer of grease
produced by the skin. This simple experiment implies that the state
of skin is detrimental to the surface’s strength of interaction with
water and demonstrates a close correlation between characteristics
of the surface and water spreading.

1.2 Example two: to control liquid behavior by


adding artificial coating (surface chemistry)
Glass is considered hydrophilic (‘water loving’) material and water
should practically spread spontaneously on its surface.3 However, it
is known that rain droplets do not spread to form a water film on the
windows and windshields, but spread only partially. The contact (a)
angle is typically 10–30° – as a result of surface contamination
with dirt and air-borne organics (Figure 2).

Everyone who owns a car takes it to a carwash for periodic cleaning


and waxing. Waxing of the car windshield is important as it provides
better visibility in the rain. Because of curvature effects, light bends
on rain droplets causing reduction in visibility for the driver and
passengers. During a heavy rain, wavy streams of water are formed
on the windshield of a moving car through which visibility is often
even worse (waving is accelerated by the speed of moving car). A
waxed windshield forces the rain droplets to remain spherical in
shape (large contact angle, ~90° and larger), significantly reducing
the adhesion to the glass. Consequently, droplets easily drift to
the edges of the windshield under the pressure of air produced by
the moving car. These droplets are also more easily removed by
the windshield wipers. Waxing is nothing but coating of the glass
with a hydrophobic (‘water fearing’) material (i.e., hydrocarbons, (b)
fluorinated hydrocarbons or silicone polymer/oil). Coating a Figure 1. Water drop placed on hand (a) before and (b) after soap
surface with hydrophobic films to eliminate or reduce water pick washing. Inserts at the bottoms present water droplets zoomed from
up by hydrophilic materials is not a new idea. In fact, the concept major photographs and additional droplets colored with red dye
dates back to early seafarer’s painting of their wooden boats with captured on separate photographs
tar for waterproofing and resistance to rotting.

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Drelich and Marmur

(a) (b) (c)

Figure 2. (a) Rain droplets on a window. (b) Photo of the outdoor


chair on a porch through window covered by the rain droplets. (c)
Photo of the same outdoor chair through clean window

Figure 3. Water droplets on the fabric of umbrella

to assume a shape close to a perfect sphere when on the surface of coated with a thin titanium dioxide polycrystalline film. The
the umbrella. This is an excellent example of the manipulation of spreading of water was the result of both the hydrophilic properties
material geometry in the early stages of design and development of anatase exposed to UV radiation and submicroscopic roughness
of products with enhanced water-resistance. Cassie and Baxter5 of the coating, although the effect of water spreading was entirely
are considered the founders of this approach and the authors will attributed to photoinduced self-cleaning capability of titanium
return to their work in the further part of this article. dioxide at that time, and the term superhydrophilicity was not
used. Why were these new terms introduced and why have they
The three examples briefly discussed above provide a general attracted so much attention in recent years? These questions will
introduction to wetting phenomena and surfaces with controlled be answered later. Before that, the major terminology and physics
wettability. These days, however, the scientific community and behind wetting phenomena will first be summarized.
practitioners of wettability, focus their debate on the science and
applications of superhydrophobicity and superhydrophilicity. The
roots of the former term date back to 1996, when Onda et  al.6,7 2. What is the contact angle and
published two articles on wettability of fractal (rough) surfaces in what does it represent?
which the terms of superhydrophobic and superwetting surfaces Although the ancient civilizations well explored the benefits
were proposed. The term superhydrophilicity appeared for the first of waterproofing coatings and lubricants, the formal scholastic
time in the technical literature in 2000, in four articles published by studies of wetting and capillary phenomena (wetting and capillary
three different research groups from Japan.8–11 In 1997, Fujishima phenomena directly relate to each other in all three-phase systems)
et  al.12 demonstrated the superhydrophilic effect on a glass slide began in the eighteenth century, with the first reports appearing in

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the early nineteenth century. It was Laplace13 and Poisson14 who wetting characterization of such materials extremely difficult
established the fundamental background for capillarity. Young15 and sometimes impossible.3 In addition, as spreading is a time-
described the relationship between contact angle and surface dependent event, the conditions between solid and spreading liquid
energies for a liquid and a solid surface based on mechanical can vary depending on the time of liquid shape observation during
considerations. This concept was thermodynamically proven on a contact angle measurements. Softer materials also deform under
more rigorous basis by Gibbs.16 From that time it has been known the weight of the probing liquid. Another reason for deformation is
that the behavior of a liquid on a solid surface is controlled by the the unsatisfied normal component of the Young’s equation giving
competition between the liquid–vapor (γLV), solid–liquid (γSL) and rise to protrusions at the three-phase contact line.24–28 This results in
solid–vapor (γSV) interfacial tensions. A spontaneous and complete an increase in the force required to slide a drop on the solid surface
spreading of liquid occurs over the solid surface when the spreading as can be measured using the centrifugal adhesion balance.3,4,26,29
coefficient (SSLV) is greater than or equal to zero:
Mutual saturation between phases or preferential adsorption at
interfaces can be very fast, but sometimes, it occurs as a very slow
1. SSLV = γ SV − γ SL − γ LV process and thus exceeds the time of contact angle measurements,
resulting in data measured under non-equilibrium conditions.30
During partial spreading (SSLV  <  0), the liquid forms a lens with A good protocol requires contact angle measurements in liquid-
a finite contact angle (θ) at the solid surface. The contact angle is saturated gas environment to at least secure equilibrium solid
defined as the angle between the solid surface plane and the tangent surface conditions.31 The issues of three-phase system saturation
to the liquid surface plotted at the point of contact between three and equilibration are typically ignored in modern research
phases (Figure 4). The contact angle defined by Young’s Equation laboratories. Although the composition and purity of both the solid
2 is referred to as the ideal contact angle (θY where the Y refers to substrate and liquid are often well reported, the gas phase, typically
Young’s contact angle) and is valid only for solids whose surfaces air, is almost always ill-defined. Each laboratory has a different air
are homogeneous, isotropic, smooth, rigid and surrounding fluids are quality, depending on its geographic and urban location, whether
inert to such solid (no chemical reaction or specific adsorption or it is purified or not, human traffic in the laboratory and so on.32
dissolution or swelling or rearrangement of phases, molecules and Trace quantities, even at a level of parts per billion or even parts
functional groups): per trillion, of active organic compounds in the gas phase (mostly
exhausted by humans and animals as well as emitted by the
industrial activities) that often adsorb on the solid surface and
2. γ SV − γ SL change the wetting characteristics of a solid, especially metals and
cos θ Y =
γ LV ceramics.32

3. Typically, the contact angle varies along the three-phase contact


SSLV
cos θ Y = 1 + line for a liquid drop resting on a rough and/or heterogeneous
γ LV
solid surface. Local changes in angles of inclination of the rough
surface33 and/or variation in chemistry of a heterogeneous surface34
In the case of microscopic and submicroscopic droplets, a tension cause the three-phase contact line to contort. Since the contact
component associated with the three-phase contact line needs to be angles are typically measured macroscopically for liquid drops
added to Young’s equation.17,18 with a diameter of a few millimeters using low-magnification
optical lenses, the local angles are ignored. Instead, the global
Solids examined in research laboratories that can be described contact angles are measured and are referred to as apparent contact
as ideal solid surfaces, such as required by the Young equation, angles.
are very rare. They are often either rough, at the micro- or nano-
scopic level, or heterogeneous because of multiple phases, different A liquid in contact with a rough and/or heterogeneous surface can
surface compositions or simple contamination of the surface.19 Most have more than one apparent contact angle.33,34 The phenomenon
inorganic solids are anisotropic due to multielemental composition of multiple liquid–solid metastable configurations can be analyzed
and crystalline structure. Such surfaces have at least atomic in terms of the Gibbs energy that takes into account the details
heterogeneity that can trigger adsorption of constituents from liquid of surface geometry, topography and local wettability. Figure 5
or gas adding to heterogeneity of the surface and its landscape.3 shows an imaginary correlation between the Gibbs energy and
Some of the solids can also react chemically20,21 or interact apparent contact angle for a liquid on a rough or heterogeneous
physically with the probing liquid or surrounding gas and promote solid surface. The Gibbs energy versus contact angle curves
surface segregation, reorientation, diffusion or migration.22,23 have multiple minima, in contrast to the curve for smooth and
Dissolution of pharmaceutics, soluble and semisoluble minerals homogeneous solid surface with only single minimum.35,36 Each
and many inorganic and organic reagents/products makes the energy minimum defines a stable geometry of the liquid, with

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Vapor γLV

Liquid No spreading Complete spreading

θ
γSV
Partial spreading

γSL (c)
Solid
γSV << γLV θ >> 90°
(a)

θ γSV = γLV θ == 90°

θmin
γSV > γLV θ << 90°
θmax
θ

(b) (d)

Figure 4. (a) A sessile drop on an ideal solid surface. Vectors represent three interfacial tensions and θ is the contact angle. (b) A shape of a liquid
drop on a horizontal and tilted solid surface (α represent the tilting angle of the solid surface). θmax and θmin are the maximum and minimum
contact angles, respectively. (c) Three cases of a liquid behavior on a solid surface: during non-wetting, complete wetting and partial wetting. (d)
Liquid drops on surface of different wetting characteristics

unique equilibrium or quasi-equilibrium contact angle that can be (Young’s) contact angle that would be measured on a flat surface
measured experimentally, especially if sufficient times for transition of the same solid. This equation describes the most stable contact
between states and equilibration are allowed. Often external energy angle when the liquid completely penetrates into the roughness
needs to be provided to drive transitions between metastable states grooves (‘homogeneous wetting’ regime).
and overcome the energetic barriers.37,38 Equilibration time can
vary from seconds to hours to days to weeks and, unfortunately, The Cassie equation for a chemically heterogeneous (two-
such measurements are scarce in the technical literature. It should component) surfaces is as follows41:
be recognized however, that only some of these equilibrium contact
angles have practical meaning and special protocols need to be 5. cosθ C  f1 cosθ Y1  f 2 cosθ Y2
followed to measure them.

The most stable equilibrium state is associated with the lowest where f is the fractional area of a component of the solid
Gibbs energy value and corresponds to either Wenzel’s state on a surface; f1 + f2 = 1; and θ1Y and θ2Y are Young’s contact angles
rough surface or Cassie’s state on a heterogeneous surface.39 The corresponding to the two components. Both the Wenzel and
Wenzel equation is as follows:40 Cassie equations apply to surfaces whose protrusions and/or
heterogeneities are small in comparison with the size of liquid/
4. cos θ W = r cos θ Y vapor interface.36,42

where r is the roughness parameter that expresses the ratio of the If liquid does not penetrate into surface protrusions and is present
true the solid surface to its horizontal projection, and θY is the ideal on the air pockets or placed over a porous material such as fabric,

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be triggered by external stimuli including pressure, mechanical


vibrations and temperature gradient. Recent experimental and
computer simulation studies suggest that a transition from the
Advancing CA Wenzel state to the stable and robust Cassie–Baxter state is only
Receding CA
possible on hierarchical superhydrophobic surfaces.45

Della Volpe demonstrated that equilibrium or quasi-equilibrium


∗ Metastable states
Gibbs energy

(metastable) contact angles can be measured for almost any


imperfect solid.38 Such measurements are still not very popular
because the conventional instruments require considerable
modification to accommodate speakers or other vibration-
inducing devices.38,46 Nevertheless, the advancing contact angle
Energy barrier
and receding contact angle are easily measureable on solids.31
These two angles are well defined and should always be
reported. Advancing contact angle is the maximum metastable
contact angle measured for the liquid that advances or recently
Most stable CA advanced over unwetted solid surface.31 On the Gibbs energy
against contact angle curve in Figure 5, it corresponds to the
metastable state located at the far right side of the curve (as long
Apparent contact angle
as the energy barrier preventing the system from moving to the
Figure 5. The Gibbs energy for a liquid on a rough or heterogeneous second metastable state is larger than the intrinsic thermal energy).
solid surface Receding contact angle is the minimum metastable contact angle
measured for the liquid receding or recently retreated from the
wetted solid. It corresponds to the contact angle associated with
screen, membrane and so on (see Section 1.3), then the Cassie
the first metastable state in Figure 5. The experimental protocol for
equation is modified to become the Cassie-Baxter equation5:
measurements of advancing and receding (static) contact angles
was recently published.47
6. cos θ CB = rl fS cos θ − (1 − fS )
The difference between advancing and receding contact angles is
called contact angle hysteresis, and its value provides insights into
where fs is the fraction of the liquid base in contact with solid
quality of the solid surface and strength of adhesion to liquid.48 The
surface (fs  <  1), and (1  −  fs) is the fraction of the liquid base in
wetting characterization and, consequently, understanding of solid
contact with air pockets and rl is the roughness ratio of the solid
surfaces are limited if only advancing contact angles are measured.
that is in contact with the liquid. Air is not wetted by water and,
Unfortunately, receding contact angle measurements have not been
therefore, the water/air contact angle is equal to 180°. The cosine
commonly reported.
of 180° is equal to −1, leading to the minus sign in the second term
of Equation 6.
3. Some controversies and
This equation predicts an apparent contact angle for any geometry recent developments
and structure of the surface, the topography of which is not fully The contact angle measurements using the sessile-drop and
penetrated by the liquid, also known as ‘heterogeneous wetting’. A captive-bubble techniques are among the simplest surface
practical challenge for such systems is always to define and quantify characterization methods.31 Researchers with diverse
the value of fs. In addition, the portion of a liquid in contact with the backgrounds representing almost all fields of science and
solid is often contorted due to the solid’s topography that adds to engineering use these methods, not always with sufficient
the complexity of contact angle analysis. training in preparation of surfaces and measurements of
advancing, receding and equilibrium contact angles, and their
Going back to the Gibbs energy curve in Figure 5, the Wenzel or interpretation. As a result, the modern literature is flooded
Cassie-Baxter contact angle is associated with the total minimum, with contact angles that are in between advancing and receding
respectively.43,44 Whether the system remains in the Cassie- and are not equilibrium contact angles. Reproduction of these
Baxter or Wenzel wetting state depends on which of them has the experimental ‘intermediate’ contact angles, if pursued, becomes
lower energy, as well as on the way the liquid is introduced into a challenge to other laboratories. The problem of questionable
contact with the solid surface (deposition, immersion, spreading contact angle measurement methodologies was raised in an
or vapor condensation). Transitions between these two states can earlier publication, and recommendations on sample preparation

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and contact angle measurements protocols were made;31 these of the liquid.32 Pressure buildup in porosity or in between short-
will not be repeated here. In short, the question, ‘What does distanced posts can prevent the liquid from penetrating into the
measured contact angle represent?’ (addressed in Section 2) porous structure.57–59
cannot be answered without proper measurements of contact
angles and understanding three-phase conditions during these Furthermore, the contact angles are often measured to access
measurements. Simply, many experimental contact angle data indirectly either adhesion or solid surface energy, important
cannot be analyzed using the Young, Wenzel, Cassie or Cassie- quantities in formulation of coatings, painting, printing, de-icing,
Baxter thermodynamic equations. biocompatibility and so on. The correlations between the
advancing and receding contact angles and solid–liquid adhesion
Validity of the Wenzel, Cassie and Cassie-Baxter equations for solids with imperfect surfaces (having a certain degree of
has been questioned in recent years in many publications, as roughness and/or heterogeneity) are not straightforward, and at
discussed in more detail in the previous review.3 For example, present are poorly understood. Measured advancing and receding
Gao and McCarthy49 doubted the validity of both the Wenzel contact angles represent a combination of the effects associated
and Cassie-Baxter approaches and argued that contact line, with not only the solid surface tension but also sample geometry,
and not the contact area, is important in interpretation of the size, shape and distribution of the roughness/heterogeneity
contact angles. A similar conclusion was also drawn earlier for features. For this reason, some recent attempts concentrated on
chemically heterogeneous surfaces.50 Already in early reports,19,51 direct measurements of liquid–solid interactions, initiated by a
the importance of understanding surface characteristics in the design of two apparatuses. The centrifugal adhesion balance,
vicinity of the three-phase contact line to explain the experimental introduced in 2009, uses centrifugal and gravitational forces to
contact angles was discussed. It needs to be recognized, however, induce different normal and lateral force combinations for direct
that thermodynamic relationships such as Young, Wenzel, Cassie adhesion measurements between a liquid drop and a solid surface.29
and Cassie-Baxter equations, discussed in Section 2, were Then in 2011, Samuel et al.60 introduced a microbalance with a
derived for equilibrium contact angles at non-deformable and specially designed hydrophobic loop to hold a liquid drop capable
non-reactive solids based on the assumption of reproducible of measuring the liquid–solid surface interactions on drop-surface
surface characteristics at submillimeter/microscopic dimensions. approach (snap-in force) and pull-off force (adhesion) during
Derivations of these equations also rely on the assumption of liquid drop detachment. The authors found for a large number
small displacements made by a liquid. These displacements must of samples having various surface characteristics that advancing
be much larger than dimensions of surface pattern or topography contact angles correlate better with the snap-in force whereas
variation; in practice, it translates to the size of a liquid drop being receding contact angle with the pull-off force. Extension of this
orders of magnitude larger than any heterogeneity or asperity. For work to equilibrium contact angles could probably help to justify
large surface chemical heterogeneities19 or roughness features,52 thermodynamic relationships and pinpoint to their limitations for
there is a need to analyze the shape and contortion of the three- particular surface structures.
phase contact line instead of measuring one global contact angle.
In fact, local considerations of the shape and length of the contact
line and global considerations involving interfacial area within 4. Defining hydrophobic and hydrophilic
the contact line do not contradict but complement each other.53 surfaces using contact angle criterion
A variety of different definitions and techniques have been
Measurement of meaningful contact angles is especially used in the literature to describe/measure the hydrophobic and
challenging on rough and structured surfaces. Experimentally hydrophilic (homogeneous and smooth) surfaces as discussed in
measured advancing and receding contact angles are generally detail in the previous contribution3 (the authors will not repeat the
not representative of what thermodynamic relationships predict, discussion in this article). In general, a hydrophilic surface has
a fact that is often not well recognized by the critics of contact strong affinity for water as compared with nonpolar fluid such as
angles and their validities in Wenzel and Cassie-Baxter regimes. air or oil whereas a hydrophobic surface repels water. The term
Here, additional effects such as line pinning, capillarity, porosity hydrophobicity originates from two ancient Greek words: hydro
pressure buildup, surface curvature and so on, might contribute for water and phobos for fear. The Greek word philic means love,
to the observed contact angles, which are not always accounted therefore hydrophilicity stands for ‘loving water’. On the basis of
for by the thermodynamic relationships. The pinning of the the dependence on capillary penetration of the water contact angle,
contact line on surface defects such as edges of asperities is a and on the sign of the nominator in Equation 2, it is natural to draw
well known phenomenon that causes departure from the Wenzel the line between hydrophilicity and hydrophobicity at a Young
assumptions – whether in terms of surface area or contact line contact angle of 90° (Figure 4).61 It is expected that a hydrophobic
length.54,55 Both the shape and sharpness of roughness features smooth surface has a weak affinity for water, as it interacts with
and their edges affect pinning of the contact line.56 A small water exclusively through van der Waals forces.62 Although the van
curvature of the fiber or post can also change wetting behavior der Waals attraction of a hydrophobic solid with water is commonly

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stronger than with vapor, it is weaker than water–water cohesive polymers and molecules are the most hydrophobic, with water
forces involving additional polar and hydrogen interactions.63 contact angle near 120°. It seems that the natural substances have
been surpassed by man-made ones in terms of hydrophobicity, as
The definitions of hydrophobicity and hydrophilicity can be organic fluorine-based molecules have not yet been reported in
generalized to define hygrophobic and hygrophilic surfaces, biological systems and they are more hydrophobic than any natural
respectively (i.e. a surface which a liquid fears or likes, as shown hydrocarbons.
in the first row of Table 1).61,64 It is, however, too general for the
classification of a variety of different solids having different
contact angles, especially those used in technological operations. 5. Defining superhydrophobicity
Therefore, the classifications of hydrophilic and hydrophobic and superhydrophilicity
surfaces based on contact angle, work of spreading, free energy In spite of success in manufacturing hydrophobic (organic)
of hydration and water adhesion tension were proposed in the materials and broad availability of hydrophilic materials, many
past as shown in Table 2 (the reader should return to the original applications benefit from surfaces and coatings that enhance
publication3 for the source of the numerical limits used in this spreading of water (or other liquid) or reduce it, beyond what
classification). Hydrophilic surfaces are those on which water natural or synthetic materials with smooth surfaces demonstrate.
spreads completely, visually ‘zero contact angle’. Partially Surface roughening is necessary to enhance or reduce the spreading
hydrophilic and hydrophobic solids – classes which encompass of liquid on a solid. The principles of this fabrication were founded
a vast majority of materials – called here weakly hydrophilic several decades ago by Wenzel40 and Cassie and Baxter5 who
and weakly hydrophobic, are those on which macroscopic water described contact angles and different mechanisms of wetting on
films are unstable and bead up to lenses with contact angle rough surfaces. The detailed analysis of these two equations, 4 and
smaller than 90° (Figure 4). Hydrophobic surfaces are those 6, is commonly presented in the literature and will not repeated
commonly recognized having water contact angles of at least here beyond what was discussed in Section 2.
90°. Superhydrophilic and superhydrophobic surfaces are also
included in Table 2, but they will be discussed Section 5. It follows from Equation 4 that any surface roughening (expressed
in term of r roughness factor) will reduce the contact angle on
Examples of hydrophilic and hydrophobic materials were provided hydrophilic material, and can lead to the complete spreading of
in the earlier publication and will not be repeated here.3 Hydrophilic water or another liquid. Roughening of a hydrophobic surface, on
surfaces according to the above definition are more abundant in the other hand, will increase the contact angle. In such a system, a
nature than hydrophobic ones, but they become contaminated very large water drop will remain suspended on the tops of asperities or
quickly and surfaces lose their natural strong affinity for water. As other roughness features, thus requiring the use of Equation 6 to
of today, only organics that are hydrophobic are known; there is no predict the contact angle. Liquid drops can also remain suspended
reported inorganic for which the water contact angle of the clean on many rough and textured surfaces of hydrophilic materials
surface is 90° or larger. Among these organics, fluorine-containing if the three-phase system is trapped in a metastable state (see

Wettability
Morphology of surface Contact angle (θ)
classification
Smooth Hydrophilic θsmooth < 90°
Hygrophilic
Hydrophobic θsmooth ≥ 90°
Rough/porous Parahydrophilic θ < θsmooth < 90°
Parahygrophilic
Parahydrophobic θ ≥ θsmooth ≥ 90°
Very rough/very porous Superhydrophilic θ ~0° < θsmooth
Superhygrophilic
Superhydrophobic θ > θsmooth ≥ 150°, very low hysteresis (a few degrees)
Superhygrophobic θ > θsmooth > 90°, very low hysteresis (a few degrees)

Data adapted from Ref. 61.

Table 1. Terminology for wettability classification

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Surface Innovations Physics and applications of
 Volume 2 Issue SI4 superhydrophobic and superhydrophilic
surfaces and coatings
Drelich and Marmur

Measure of hydrophilicity/hydrophobicity (20°C)


Type of surface Contact angle: Water adhesion Work of spreading: Energy of
degree tension: mJ/m2 mJ/m2 hydration: mJ/m2
Supehydrophilic (r > 1) ~0a ≥73 ≥0 ≤−146
Hydrophilic ~0 ≥73 ≥0 ≤−146
Weakly hydrophilic (56–65°) > θ > 0 73> τ > (30–40) 0 > Ws > −(32–42) −113 > ΔGsl > −146
Weakly hydrophobic 90° > θ > (56–65°) (30–40) > τ > 0 –(32–42) > Ws > −73 −73 > ΔGsl > −113
Hydrophobic 120° > θ ≥ 90° 0 ≥ τ > −36 −73 > Ws > −109 −36 > ΔGsl > –73
Supehydrophobic (r > 1) θ > 150° a
τ ≤ −63 Ws ≤ −136 ΔGsl ≥ −10
a
Apparent contact angle.
See Ref. 3 for the source of the numerical limits.

Table 2. Proposed measures of hydrophilicity and hydrophobicity of solid surfaces

Figure 5).64,65 The invasion of liquid can be inhibited on material (superwetting) surfaces cannot be achieved without manipulating
surfaces through careful selection of the design, geometry, size the roughness of hydrophilic materials, on flat surfaces of which
and contour of surface features and protrusions.64,66–68 An energy water (liquid) droplets do not spread completely and remain as
barrier unfavorable to liquid wicking may be maximized in this lenses with contact angle smaller than 90°. In terms of a wicking
manner.59,69–73 This energetic barrier, if it is larger than the inherent parameter, W:
thermal energy7 needs to be overcome by mechanical means such
as vibrations,74,75 impact76,77 or load imposed on the drop.73,78 7. W = γ sv − γ sl = γ l cos θ > 0

The term of superhydrophobicity was introduced in 1996 by Onda A minimum roughness of the surface necessary to initiate liquid
et al.6,7 to describe unusually high water contact angles, observed wicking that results in zero apparent contact angle is commonly
on fractal hydrophobic coatings, although the foundation to this predictable through the Wenzel equation:
discipline can be dated back a few decades.79 The now commonly
accepted meaning of a superhydrophobic surface is a surface on 1
which the water (advancing) contact angle is at least 150°, and 8. r≥
cos θ
the contact angle hysteresis as well as the sliding (or rolling off)
angle (sliding/rolling angle is the minimum angle of sloped solid
Obviously, roughening of the surface or change in a coating texture
at which water (liquid) drop rolls off the surface) do not exceed
do not necessarily lead to superhydrophobic or superhydrophilic
5–10° (Table 2). Although currently superhydrophobic surfaces are
systems. Weak or moderate changes in surface topography can
inspired by biological specimens,80–97 the early research was inspired
produce surfaces or coatings that do not comply with the definitions
by the practical need to enhance coating repellency of water and
of superhydrophobic or superhydrophilic. For that reason, Marmur
snow.98,99 These days, superhydrophobic coatings are manufactured
recently proposed terms of parahydrophobic and parahydrophilic
by chemical, physical and/or mechanical modifications of both
(Table 1).61
organic and inorganic materials.69,100–113

The opposite term of superhydrophobic is superhydrophilic, 6. How superhydrophobic


defined in the previous contribution.114 This type of surface is also surfaces are designed?
of great interest at this time, although still some questions regarding The essence of superhydrophobicity is the easy removal of a drop
its definition remain open.113 It is generally accepted that the first from the solid surface.115 For achieving this goal, a small external
prerequisite for a surface to be superhydrophilic (superwetting) is force should be able to get the drop out of equilibrium, and the motion
that its apparent contact angle with water is less than 5°. In the of the drop should be relatively rapid. A small external force could
previously published note,114 the authors suggested that the term be, for example, the component of the drop weight along the surface
superhydrophilic (or superwetting) only refers to a textured and/ when the latter is slightly tilted. The reaction of the drop to this force
or structured surface (rough and/or porous) possessing roughness depends on contact angle hysteresis. When the solid surface is, for
factor (r = ratio of real surface area to projected surface area) example, tilted (Figure 4(b)), the shape of the drop may transform
defined by Wenzel equation40 larger than 1, on which water (liquid) into another equilibrium shape. This will be the case if the new
spreads completely (Table 2). Therefore, again, superhydrophilic shape may be such that the local contact angles along the contact

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Surface Innovations Physics and applications of
 Volume 2 Issue SI4 superhydrophobic and superhydrophilic
surfaces and coatings
Drelich and Marmur

line match both the geometry of the drop required by the Young- designs by nature itself. Another question is whether fractal or
Laplace equation and the local Young contact angles. On a tilted multiscale roughness, which is ubiquitous in nature, is essential
solid surface, the drop is not axisymmetric; therefore, for geometric for superhydrophobicity. The researchers agree that multiscale
reasons, its local contact angle must vary along the contact line (it is roughness is helpful.118 A recent, relatively detailed study44 of
highest at the lower end). Thus, a drop can be at equilibrium only if three types of roughness geometries with up to four roughness
the hysteresis range is sufficiently wide to account for the geometric levels showed that the main effect of this type of roughness is in
requirements of the drop shape. Consequently, easy removal of a reducing the sizes of the roughness protrusions that are necessary
drop from a surface requires minimization of hysteresis. In addition, for stable superhydrophobicity. Thus, it may be assumed, until
it is reasonable to assume44,116,117 that the drop will quickly react further studied, that multiscale roughness helps in making the
to the removing force if its actual contact area with the solid (the surface more stable from a mechanical point of view.
‘wetted area’) is as small as possible.

7. Applications of superhydrophobic,
Thus, the main design consideration is the minimization of contact
oleophobic, superhydrophilic
angle hysteresis as well as of the wetted area. This can be achieved,
and superwetting surfaces
as in nature, by making the drop settle at the Cassie-Baxter state.
Hundreds of scientific reports on formulation of superhydrophobic,
In this state, the contact with the solid is minimal (if properly
superhydrophilic, oleophilic and so on, appear every year in the
designed), so most of the drop base is in contact with air. Now, air
literature since the beginning of the twenty-first century, including
is very uniform, thus hysteresis is minimized. In addition, air is
several published in the previous issues of this journal.68,119–129
very hydrophobic, therefore the contact angle in the Cassie-Baxter
Review of all the literature and possible applications targeted by
state is high, a fact that contributes to minimizing the wetted area.
the authors exceeds the scope of this review. Only a few examples
It turns out then that a suitable roughness that leads to the drop
of commercial products that authors are either aware of or found
being in the Cassie-Baxter state answers both the need for minimal
through the Internet are provided.
wetted area and minimal hysteresis.115

The Cassie-Baxter state may be thermodynamically stable, 7.1 Self-cleaning (superhydrophobic) paints
metastable or unstable in comparison with the Wenzel state. It A self-cleaning paint has been marketed by the Sto AG company,
is stable if the Gibbs energy of the Cassie-Baxter state is smaller Germany,130 and is probably the first commercial self-cleaning paint
than that of the Wenzel state (this is easily indicated by the introduced on the market (Figure 6). Polysiloxane emulsion with
contact angle: the lower contact angle corresponds to the lower particles of titanium dioxide and silicon dioxide is used as an exterior
energy). To find out whether the drop is unstable, a ‘feasibility paint and can be used on mineral (concrete) and organic (non-elastic
condition’ that depends on the specific roughness details was such as shielding) substrates. Dirt particles have a reduced adhesion
developed.44 Mathematically, this condition indicates when to the painted surface and are easily cleaned off by the rain.
the Gibbs energy function has a saddle point. The ‘feasibility
condition’, for example, implies that convex-type protrusions 7.2 Self-cleaning (superhydrophobic)
may allow the Cassie-Baxter state, but concave dents will not. product coatings
If the drop is neither stable nor unstable, it is in the metastable Several different companies have made self-cleaning superhydro­
state. The latter could be practically applied, if necessary, and phobic coatings available on the market, although many of the
if the energy barrier between the Cassie-Baxter state and the small spin-off nanotechnology-based companies are still searching
Wenzel one is high enough. for a specific application of their coating product. One of the first
companies, if not the first one, working on commercial super­
The main question now is how to optimize the roughness in hydrophobic coatings was NTT in Japan, where one of us had the
order to get the best possible superhydrophobic surface? To privilege to work with in the middle of 1990s.98,99 Their spray
answer this question, the parameters to be optimized need to that contained polytetrafluroethylene particles and a binder was
be defined. In principle, these are the chemistry of the surface, specifically designed for antennas and other transmission systems,
its morphology, and the cost. The latter is not discussed particularly located at a high elevation, to reduce the accumulation
here, however, it should be remembered that the cost may be of snow (Figure 7).
detrimental to any suggested superhydrophobic product. As far as
the chemistry of the surface is concerned – it simply should be as Hypho Technology Pte Ltd. (Singapore) introduced the Uri-pel coating
hydrophobic as possible. The problem of the optimal roughness specifically designed for the spray coating of toilet urinals to eliminate
is more complicated. Some theoretical simulations indicated44,117 the need for flushing water (flushless urinals).131 This company is
that rounded-top protrusions appear to be better than flat-top trying to introduce their coating to other products such as shower
ones with sharp edges. This seems to be in agreement with screens, solar cells and panels, automobile windshields and others.

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Surface Innovations Physics and applications of
 Volume 2 Issue SI4 superhydrophobic and superhydrophilic
surfaces and coatings
Drelich and Marmur

7.3 Self-cleaning (superhydrophilic) Singapore Agency for Science, Technology and Research
paints and product coatings (A*STAR). Titanium dioxide decomposes organic substances
Haruna Singapore Pte Ltd. offers self-cleaning paints (HP including mold, mildew, fungi and other microorganisms
Tiocoat),132 which are based on photocatalytic titanium through photocatalytic reaction using ultraviolet radiation
dioxide nanoparticles, patented by the Singapore Institute from sunlight or artificial light sources. This company also
of Manufacturing Technology, a research institute under the offers similar titanium dioxide nanoparticle-based coatings
for windows and other glasses. Such coatings can also be
used on ceramics in bathrooms and kitchens to fight bacteria
attached to the tiles, counters, glass walls or oxidize/remove
foul smell from stains in the toilet (e.g. titanium dioxide–coated
tile and glass are commercially available – see Section 7.4).
Superhydrophilicity accelerates washing dirt and stain with
the stream of water or by rainfall. Photoreactivity of titanium
dioxide coating is strong enough to attack an organic paint
surface, causing the so-called paint-chalking phenomenon. To
prevent the direct contact of titanium dioxide particles with
(a) (c)
organic paint, an inorganic–organic layer is used to prevent
substrate-damage from the photocatalytic reaction. Additional
benefits of using paints and coatings with anatase, titanium
dioxide, include the decomposition of other organic pollutants
(e.g. car exhausts NOx, formaldehyde, benzene, volatile orgainc
compounds), and protecting the surface from UV damage. It
has also been suggested that a titanium dioxide–based coating
reduces the energy consumption needed for cooling buildings
in the summer.

7.4 Self-cleaning (superhydrophilic) windows/glass


As early as in 2001, self-cleaning windows were introduced on the
market by Pilkington Glass under the brand name of Pilkington
(b) (d) Activ (Figure 8). Soon after that, several other major glass
Figure 6. (a) Lotus leave, (b) self-cleaning of the lotus leave with a water companies released similar products including PPG Industries
droplet, (c) Painting with the Lotusan paint and (d) self-cleaning of the (SunClean),133 Cardinal Glass Industries (Neat Glass) and134 Saint-
Lotusan coating with water droplets. All images are courtesy of Sto Corp Gobain (Aquaclean and Bioclean).135 The products rely on a similar
invention to that discussed in Section 7.3. Glass for windows
(typically soda lime silicate float glass) are coated with a thin (from

Coated
Uncoated antenna
antenna

(a) (b)

Figure 7. HIREC superhydrophobic and antisnow coating offered


by NTT-AT in Japan. (a) Optical image of a water drop on top of the
coating and (b) picture of the coated and uncoated satellite dishes
during winter. All images are courtesy of NTT-AT

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Surface Innovations Physics and applications of
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surfaces and coatings
Drelich and Marmur

less than 10–30 nm, depending on the technology) transparent layer 7.6 Antifogging (superhydrophilic) shields,
of photocatalytic (hydrophilic) nanocrystalline anatase (TiO2). goggles and eyeglasses/sunglasses
When the temperature changes and the humidity is high or goes
7.5 Antifogging (superhydrophilic) mirrors up lens fogging can become a major problem because of reduced
The antifog mirrors are now offered in Asia and Pacific Region visibility. A wide variety of antifog safety glasses and antifog
including Japan, China, Singapore, South Korea and other safety goggles are offered by manufacturers. Antifog sunglasses
countries. For example, Shanghai Divas Glass Co. Ltd. offers and goggles, including swimming goggles, are also broadly spread
variety of antifog mirrors for bathrooms.136 The Blackwood-Eddy and offered. Also, motorcycle, safety and surgical face shields are
Pty. Ltd. (Australia) is offering fogless shaving mirrors.137 available from several manufacturers. Although details about antifog

The window is exposed


to daylight

Daylight triggers the


Pilkington Activ
coating

Reaction loosens dirt

Rain water hits window


and sheets down glass

Dirt is washed away by


rain

Window is left clean

Figure 8. Self-cleaning windows produced by Pilkington Glass and


images illustrating their performance. All images are courtesy of
Pilkington United Kingdom Ltd

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Surface Innovations Physics and applications of
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surfaces and coatings
Drelich and Marmur

coatings are typically not publicized, many of the products most Acknowledgements
likely rely on either silicone- or titanium dioxide–based coatings. The authors express deep appreciation to Michelle Leader of Sto
Corp. (Germany), Julia Berkin of Pilkington United Kingdom
Ltd. (Great Britain) and Yoko Katsuyama of NTT-AT (Japan)
7.7 Antifogging (superhydrophilic)
for providing images for this publication. Jaroslaw Drelich
bags and packaging films
acknowledges Patrick Bowen for his corrections to the manuscript.
Food bags and packaging films made of polymer with antifog
surfaces are offered broadly. Details of this technology are
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PS-SiO2 wetting behavior. Surface Innovations 2013, 1(2),
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