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Service
Manual
ValueJet 1304
Important Notice
Important:
This is a Class A product approved for industrial environ-
ments. In a domestic environment this product may cause
radio interference in which case you may be required to take
adequate measures.
(1) Rev.-01
Warranty Limitations
1. MUTOH INDUSTRIES LTD. warrants part repair or replacement as a sole measure only if a failure is
found in the system or in the materials and workmanship of the product the seller produced.
However, if the cause of failure is uncertain, decide the action after due mutual consultation.
2. The warranty shall not apply to any direct or indirect loss, or compensation for the loss due to the product
that has been subject to misuse, neglect, or improper alternation.
Rev.-01 (2)
2. Manual Configuration
Section Contents
1 Safety Instructions Explains types of warnings, cautions and warnings labeled on the printer
for the both operators of the printer and maintenance personnel.
2 Product Overview Explains the features, part names, and functions of the printer.
3 Specifications Explains the specifications of the printer.
4 Parts Replacement Explains the procedures of replacement and removal of the service parts
of the printer.
5 Self-Diagnostic Mode Explains the self-diagnostic functions of the printer.
6 Maintenance Mode Explains the maintenance mode of the printer.
7 Adjustment Explains the adjusting procedures of the printer parts.
8 Maintenance Explains daily maintenance of the printer.
9 Troubleshooting Explains troubles that may occur when using the printer and how to
solve them.
10 Appendix Explains the maintenance information and the exploded views for this
printer.
Use the built-in self-diagnostic program to locate a defective part and adjust/
check during maintenance.
(3) Rev.-01
3. Manual Notation
The following symbols are used in this manual for easier understanding of the information.
Symbol Meaning
Must be followed carefully to avoid death or serious bodily injury
WARNING
Rev.-01 (4)
1 Safety Instructions
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2 Product Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
3 Specifications
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
5 Rev.-01
4 Parts Replacement
4.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Rev.-01 6
5 Self-Diagnosis Mode
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
7 Rev.-01
Rev.-01 8
6 Maintenance Mode 2
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
7 Adjustment
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
9 Rev.-01
Rev.-01 10
8 Maintenance
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
9 Troubleshooting
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
10 Appendix
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
11 Rev.-01
Rev.-01 12
1 Safety Instructions
1.1 Introduction ............................................................................................. 1- 2
1-1 Rev.-01
1.1 Introduction
This chapter explains the meaning of safety terms for personnel who installs, operates, or maintains this
equipment, important safety instructions, and the warning labels attached to the equipment.
WARNING
Make sure to follow all instructions and warnings on this manual when installing, operating,
or maintaining the equipment.
Rev.-01 1-2
WARNING
Do not place the printer in the following areas. Doing so may result in the printer
tipping or falling over and causing injury.
• Unstable surfaces
• Angled place
• Areas subject to vibration by other equipment
Do not stand on or place heavy objects on your printer. Doing so may result in the
printer tipping or falling over and causing injury.
Do not cover the ventilation hole of your printer with cloth, such as a blanket or table
cloth. Doing so could obstruct ventilation and cause fire.
Do not place the printer in humid and dusty areas. Doing so may result in electrical
shock or fire.
Do not use damaged power cable. It could lead to an electric shock and fire.
Do not take out or insert power plug with a wet hand. This could lead to an electric
shock.
Do not spill flammable liquid over platen. This could lead to fire.
1-3 Rev.-01
Do not insert or drop metal or flammable objects into the printer through openings
such as a fresh air inlet. It could lead to an electric shock and fire.
When foreign substances or liquids such as water entered the printer, do not use
the printer as it is. It could lead to an electric shock and fire. Immediately turn OFF
the power switch, disconnect the power plug from the electric socket.
Be sure to use the power cable supplied with the printer. If other power cables are
used, it would cause an electric shock or fire.
Make sure to use only the specified power supply (AC 100 V - 120 V or AC 220 V -
240 V). If the power supply other than the specified voltage is used, it could cause
an electric shock and fire.
Take power for the printer directly from the power socket (AC 100 V - 120 V or AC
220 V - 240 V). Do not use complex multiple plugs on the same socket. This could
generate heat and might cause fire.
Be sure to use a dedicated power socket with earth wire for the power supply, and
connect it to the earth wire. If the earth wire is not connected, an electric shock or
fire may occur.
The waste fluid from the printer is a waste oil (waste ink) of industrial waste. Proper
waste fluid disposal according to industrial waste disposal laws and ordinances of
your local governments are required. Consign disposal of waste fluids to specialized
processor.
Rev.-01 1-4
CAUTION
Assembling and disassembling of the printer are possible only for the parts that
disassembling procedures are shown in this manual. Do not disassemble any frame
parts or parts that disassembling procedures are not shown in this manual.
Doing so may cause trouble that cannot be restored, as the printer is originally
assembled in the factory with a high accuracy of 1/100 mm.
Do not touch the elements on the circuit board with bare hands.
Doing so may cause static electricity and break the elements.
Do not press the transparent film on the damper assembly with your hands. Doing
so may discharge the ink filled inside the damper assembly.
Do not touch the nozzles of the print head. Make sure that the nozzles do not get
any dust.
There are some remaining ink in the tubes. Be careful that the ink is not spilled from
the tube outlet onto the printer or items close to the printer.
If you need to operate the printer with the cover removed for maintenance, be
careful not to get hurt by the driving parts.
Never lube the printer mechanism with lube other than that designated by MUTOH.
Doing so may damage the parts or shorten the lifetime.
If the power board assembly needs to be removed, remove the power cable and
wait for 5 minutes or more before taking it out; this will discharge the residual
electrical charge of the electrolytic capacitor.
Touching the board before the capacitor discharges may cause electric shock.
When connecting or removing an FFC type cable on a main board assembly
connector, make sure to connect or remove the cable perpendicular to the
connector.
Connecting or removing at a slant angle may damage, break or shortcircuit the inner
terminal of the connector. That may damage the elements on the board.
When connecting or removing an FFC type cable on the CR board assembly
connector, make sure to connect or remove the cable perpendicular to the
connector.
Connecting or removing at a slant angle may damage, break or shortcircuit the inner
terminal of the connector. That may damage the elements on the board.
Make sure there is sufficient space around the printer when performing
maintenance work.
Maintenance must be done by more than two persons for the following work.
• When disassembling or reassembling the product and the optional stand
• When packing the printer for transportation
1-5 Rev.-01
While handling ink cartridge, pay attention so that the ink does not get into eyes or
stick to the skin. If the ink gets into the eyes or sticks to the skin, immediately wash
it off with water. It might possibly cause irritation and light inflammation of eyes. In
case of any abnormality, consult a physician immediately.
Do not disassemble ink cartridges. If disassembled, there is a possibility that the ink
might come into contact with eyes or skin.
Do not operate the media loading lever during initial operation. The carriage portion
may touch the pressurizing roller portion causing a malfunction.
Do not touch the media guide during printing. It is hot and may cause a burn.
Be careful that your fingers are not caught in the driven section of the winding unit.
Pay attention to the following points when you cut roll media. Mishandling the razor
blade may cause a cut on your finger or hand.
• When you hold media, do not place your finger on the media cut groove.
• Move the razor blade along the media cut groove.
Do not apply Jetwash, thinner, benzine, or alcohol to the printer parts, excluding
listed below. Such use may result in printer malfunction
• Inside the maintenance cover
• Surface of the print head
Be careful that moisture does not enter the printer. There is a possibility that electric
circuit inside the printer is short circuited.
Rev.-01 1-6
When taking this printer out of the package box, make sure to remove the vinyl
sheet and hold the handles on the side of the printer. If the printer is lifted with the
vinyl sheet attached, there is a possibility that the printer falls slipping from hands
and gets damaged.
When you do not use the printer for a long period, make sure to pull out the power
plug from the power socket for safety.
Make sure to connect an earth wire to the earth connection which meets the following
standards.
• Earth terminal of power socket
• Earth wire with copper plate which is buried at 650 mm or more, deep in the ground.
• Earth terminal which grounded properly (earth resistance: 100Ω or less).
Keep the work area well-ventilated. This prevents fire and operators from feeling
sick from bad air.
When printing is finished, the media guide and the platen are at high temperature. Wait
until the media guide and the platen cool off.
1-7 Rev.-01
When cleaning the printer, be sure to turn OFF the power and disconnect the power
plug.
Rev.-01 1-8
NOTE
• Make sure that all warning labels can be recognized. If text or illustrations cannot be seen clearly,
clean or replace the label.
• When cleaning warning labels, use a cloth with water or neutral detergent. Do not use a solvent or
gasoline.
• If a warning label is damaged, lost, or cannot be recognized, replace the label.
2 1
1-9 Rev.-01
Rev.-01 1-10
NOTE
• Make sure that all operation labels can be recognized. If text or illustrations cannot be seen clearly,
clean or replace the label.
• When cleaning operation labels, use a cloth with water or neutral detergent. Do not use a solvent
or gasoline.
• If an operation label is damaged, lost, or cannot be recognized, replace the label.
1-11 Rev.-01
Rev.-01 1-12
2 (Ink arrangement)
1-13 Rev.-01
Rev.-01 1-14
2 Product Overview
2.1 Introduction ............................................................................................. 2- 2
2-1 Rev.-01
2.1 Introduction
This chapter explains the features, part names, and functions of the printer.
2.2 Features
The features of the printer are explained below.
Rev.-01 2-2
NOTE
For the directions described in this document, refer to the following figure.
Upper
Rear
Left
Right
Front
Lower
2-3 Rev.-01
Rev.-01 2-4
K C M
Y
6 4 3 2
2-5 Rev.-01
2
9
5 10
3
1
4 8
Rev.-01 2-6
2-7 Rev.-01
TIP
Operation manual
8, 9 10
17
13
14 15
16
11
6
12
1
5
3 4 7 2
Rev.-01 2-8
NOTE
Some keys have multiple functions and names depending on the printer status (normal or setup menu
display). See "2.4 Printer Status" p.2-11 for more details.
2-9 Rev.-01
Rev.-01 2-10
2.4.1 Normal
Indicates that the printer can print when media is loaded.
Each setup concerning printing can be operated by using operation panel.
TIP
Operation manual
TIP
Operation manual
TIP
"5 Self-Diagnosis Mode" p.5-1
TIP
"6 Maintenance Mode 2" p.6-1
2-11 Rev.-01
NOTE
You can choose panel language and panel temperature as follows.
Language:Japanese or English
Temperature:Celsius or Fahrenheit
Rev.-01 2-12
3 Specifications
3.1 Introduction ............................................................................................. 3- 2
3-1 Rev.-01
3.1 Introduction
This chapter explains the specifications of the product, optional parts, and supplies. Installation environment
requirements are also explained.
Item Specifications
Model name VJ-1304
Plotting margins Roll media Top: 3mm, Bottom: 3mm, Left: 3mm, Right: 3mm
Distance accuracy The larger value either ± 0.25 mm or ± 0.1% of moving distance
• Used media: Roll MF-3G
• Plot length: 1355.5 mm (4.45 ft.)
• Operating temperature: 22 to 30ºC (71.6 to 86F)
• Operating humidity: 40 to 60%
• PG: Low
• Plot mode: Graphics1
Right angle accuracy ±0.1mm or less against the moving distance (500.0mm)
• Used media: Roll MF-3G
• Operating temperature: 22 to 30ºC (71.6 to 86F)
• Operating humidity: 40 to 60%
• Plot mode: Graphics1
Rev.-01 3-2
Item Specifications
CPU 64Bit RISC CPU
Memory 128MB
Ink Supply method Tube supply from separate four separated cartridges
Cartridge Black, cyan, magenta, yellow: 220ml ± 5ml for each color
Head life expectancy 6 × 109 (6 thousand million) dots per nozzle (in case of sequence discharging
under the condition of the temperature of 25ºC (77F) with no dust)
3-3 Rev.-01
Item Specifications
Network type Ethernet IEEE802.3
Network I/F 10BASE-T / 100BASE-TX Auto-switching
(RJ-45 connector twist pair cable)
MDI / MDI-X Auto-switching
Corresponding TCP/IP
protcol
TIP
The scroller is supplied with the movable media stopper.
3.4.2 Supplies
Rev.-01 3-4
3-5 Rev.-01
• Do not place the printer in a location under the following conditions. Doing so may cause
the product to fall, become damaged, or cause injury.
• Unstable surfaces
• Slanted areas
• Locations that are subject to vibration from other product
• Do not stand on the printer or place any heavy objects on it.
Doing so may cause it to fall over, become damaged, or cause injury.
• Do not cover the ventilation hole of the printer with cloth, such as a blanket or table cloth.
Doing so could prevent the printer from ventilating and cause fire.
• Keep the printer away from humid and dusty areas. Failure to do so may result in
electrical shock or fire.
Rev.-01 3-6
NOTE
• Avoid the following temperature and humidity conditions. Otherwise, Plotted images may appear
differently from what you expect.
• Places where sudden changes in temperature and humidity are expected, even though the
condition is within the range specified
• Places where direct sunlight or excessive lighting are expected
• Places where air conditioners blow directly
• MUTOH recommends that the printer should be installed where air conditioning can be adjusted
easily.
• The place to install printer with the optional stand should have enough loading capacity.
NOTE
• For the printer and the optional stand, refer to"3.2 Product Specifications" p.3-2.
• When maintaining the printer, 1000 mm of space is required on the left side of the printer in
addition to the spaces shown below.
a=500mm
b=1000mm
c=1000mm
d=1000mm
e=1440mm
f=3000mm
g=2660mm
e
a
d
b
f c
g
* Do not use VJ-1304 without stand.
3-7 Rev.-01
Rev.-01 3-8
4 Parts Replacement
4.1 Introduction ............................................................................................. 4- 4
4-1 Rev.-01
Rev.-01 4-2
4-3 Rev.-01
4.1 Introduction
This chapter provides information on removal and replacement of service parts.
WARNING
CAUTION
The components in the machine can be disassembled only if so instructed in this manual.
Do not disassemble the frame components and other components that are not instructed to
disassemble in the manual.
The machine has been assembled in the MUTOH factory with extremely high precision up
to 1/100mm. If disassembled inappropriately, it may not restore its normal functionality.
NOTE
After replacing any service parts, perform necessary lubrication and bonding following the
instructions in section "8.4 Lubrication/Bonding" p.8-7.
Upper
Rear
Left
Right
Front
Lower
Rev.-01 4-4
1 9
8 (Rear side)
2
7
4-5 Rev.-01
2. Remove the pressure lever cap-retaining screw (M4 × 10, P tight binding: 1).
3. Remove the R side cover outer screw (Tapping screw M4 × 8, S tight cup: 2).
Rev.-01 4-6
4. Remove the waste fluid unit cover-retaining screw (tapping screw M3 × 6, S tight cup: 2)
8. Remove the R side cover rear screw (tapping screw M4 × 12, S tight cup: 2).
1
No. Part name
1 R side cover
2
2 R side cover rear screw
(tapping screw M4 × 12, S tight
cup)
4-7 Rev.-01
9. Return the pressure lever forward and remove the R side cover to the upper right direction.
10. Replace the parts inside the product.
11. To reassemble the unit, reverse the removal procedure.
Rev.-01 4-8
TIP
Before removing the operation panel unit, perform the following work.
• Removing the R side cover: "4.2.1 Removing R Side Cover" p.4-6
• Unlocking and moving the carriage.
CAUTION
• Before replacing board or connecting/removing tape wire (FFC), unplug the power cable
and leave the printer for a while. Or board may be damaged by overcurrent.
• When connecting or removing the tape wire (FFC) to the operation panel unit connector,
always pull or push the wire perpendicularly to the connector. Pulling or pushing the wire
slantwise may damage/short/break the terminals in the connectors, resulting in a
breakdown of the on-board devices.
• You can connect/remove the tape wire up to five times.
2. Release the tab on the rear side of the operation panel unit from the panel stay.
3
1
2
2
4-9 Rev.-01
1 2
No. Part name
1 L side cover
2 L side cover inner screw
(tapping screw M4 × 12, P tight
binding black)
2. Remove the L side cover rear screw (tapping screw M4 × 8, S tight cup: 2).
3. Remove the L side cover right screw (tapping screw M4 × 8, S tight cup: 2).
NOTE
Before removing the scroller receiver side screw, remove the following part.
• Scroller receiver L: "4.2.9 Removing Scroller Receiver (L, R)" p.4-16
4. Remove the L side cover scroller receiver side screw (tapping screw M4 × 12, P tight binding black: 1).
1
No. Part name
1 L side cover
2
2 L side cover rear screw
(tapping screw M4 × 8, S tight cup)
3 L side cover right screw
(tapping screw M4 × 8, S tight cup)
4 4 L side cover scroller receiver side
screw (back side)
(tapping screw M4 × 12, P tight
3 binding black)
Rev.-01 4-10
NOTE
Before removing the ink holder (I/H) cover, remove the following parts.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
4-11 Rev.-01
NOTE
Do not remove the front cover by force.It may damage or deform the resin.
Rev.-01 4-12
NOTE
Before removing the top cover, remove the following parts.
• Front cover: "4.2.5 Removing Front Cover" p.4-12
1. Remove the top cover front side-retaining screw (round head spring screw M3 × 5: 2).
1
No. Part name
1 Top cover
2 2 2 Top cover front side screw
(round head spring screw M3 × 5)
2. Remove the top cover rear side-retaining screw (round head spring screw M3 × 5: 7).
2 2 1 Top cover
2 Top cover rear side screw
(round head spring screw M3 × 5)
1 2
4-13 Rev.-01
2. Remove the media guide F top screw (platen-retaining screw NX: 4, cup screw M3 × 6 Ni-3bk: 1) and
media guide F right cover and left cover screw (cup screw M3 × 6 Ni-3bk: 6).
2
No. Part name
3 1 Media guide F
2 Media guide F top screw
(platen-retaining screw NX)
3 Media guide F right cover and left
cover screw
3 (cup screw M3 × 6 Ni-3bk)
3 1
3. Remove the media guide F. In the removing process, remove the after-heater AFT_H cable assembly
inside the media guide F, and after-thermistor AFT_T cable assembly.
4. To reassemble the unit, reverse the removal procedure.
NOTE
The spacers are attached to the media guide F top screws except the center one. When fasten the
screws, attach the spacers.
Rev.-01 4-14
4-15 Rev.-01
Rev.-01 4-16
NOTE
There are two hole to attach the scroller receiver on the frame side. See the right of illustration below
for the hole for VJ-1304. Make sure that the part is attached to the appropriate position.
2 1
4-17 Rev.-01
NOTE
Before assembling scroller receiver, remove the following part.
• Scroller receiver: "4.2.9 Removing Scroller Receiver (L, R)" p.4-16
1. Attach the two position adjustment scroller roller shafts to the part A shown below of scroller receiver L
(or R). Make sure that the attachment direction is the same in the figure below.
NOTE
Scroller roller shaft R is easy-to-fall. Do not let the shaft fall by pressing or slanting it with a finger.
Rev.-01 4-18
3. From the other side of scroller receiver L (or R) explained in step 1 and 2, insert the scroller receiver R
and fix the scroll receiver roller set in step 2.
5. Set the scroller receiver roller to the position B and C in the figure below. Make sure that the rollers are
set on the appropriate position of the scroller receiver R (or L).
B C
4-19 Rev.-01
6. From the other side of the scroller receiver R (or L) as shown below, insert the scroller roller shaft R and
fix the scroller receiver roller.
Rev.-01 4-20
CAUTION
When you handle a circuit board, do not touch any elements on it with bare hands.
Doing so may cause electrostatic discharge and damage the elements.
4-21 Rev.-01
4. Remove the cooling fan screw (round head spring screw M3 × 20: 2) from the fan bracket.
5. Replace the cooling fan.
NOTE
Before replacing the board assemblies, remove the following parts.
• Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15
• Connector panel: "4.3.1 Removing Connector Panel and Cooling Fan" p.4-21
CAUTION
• Before replacing board or connecting/removing tape wire (FFC), unplug the power cable
and leave the printer for a while. Or board may be damaged by overcurrent.
• When connecting or removing the FFC type cables to the main board assembly
connector, always pull or push the cables perpendicularly to the connector.
Pulling or pushing the wire slantwise may damage/short/break the terminals in the
connectors, resulting in a breakdown of the on-board elements.
• You can connect/remove the tape wire up to five times.
Rev.-01 4-22
4-23 Rev.-01
J38 J39
J44
COVER_R REV SENS2
isp JTAG
J4
J2 isp-CLK- JTAG
OPTION IF
MOTOR
SYSTEM
J7
PF
J8
J20
FPGA JTAG
MOTOR
J21
CR
J43
SODIMM 128MB
PUMP1
PUMP2
J22
J23
SERIAL REV
J3
BLOWER
BLOWER
FAN2
FAN1
J26
J25
POWER SUPPLY
ETHER
BLOWER
BLOWER
FAN4
FAN3
NET
To CONT_PS
J29
J28
J1
USB IF
J46
J6
J13
2. Remove the cable from the three clamps on the main board bracket.
Rev.-01 4-24
4. Remove the board bracket-retaining screws (tapping screw M3 × 6, S tight cup: 5).
1
2
5. Slide the main board bracket to the right then lift from the front side and remove it.
4-25 Rev.-01
NOTE
• When replacing the main board assembly, make sure to back up the parameters by following the
instructions in "7.3.1 Parameter Backup" p.7-10. Otherwise, the life counters on the waste fluid
box or the tube cannot be updated and ink may overflow inside the machine.
Perform other adjustments by following the instructions in "7.2 Adjustment Item" p.7-3.
• Before replacing the main board assembly, remove the following parts.
• Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15
• Connector panel: "4.3.1 Removing Connector Panel and Cooling Fan" p.4-21
• Board bracket: "4.3.2 Removing Main Board Bracket" p.4-22
1. Remove the screws retaining the main board assembly to the board bracket (cup screw M3 × 6: 7)
.
Rev.-01 4-26
2. Remove the following connectors from the HEATER CONT board assembly.
Table 4-3 Connectors to HEATER CONT board assembly
1 J2 - - - Unused
2 J3 - - - Unused
3 J4 - - - Unused
4 J5 - - - Unused
6 J7 - - - Not equipped
10 J11 - - - Unused
11 J12 - - - Unused
12 J13 - - - Unused
4-27 Rev.-01
13 J14 - - - Unused
14 J15 - - - Unused
15 J16 - - - Unused
16 J17 - - - Unused
17 J18 - - - Unused
19 J20 - - - Unused
20 J21 - - - Unused
Rev.-01 4-28
5. Remove the HEATER CONT board-retaining screw (cup screw M3 × 6 white: 9).
2
No. Part name
1 HEATER CONT board
assembly
1
2 HEATER CONT board
assembly screw
(cup screw M3 × 6 white)
2. Remove the following connectors from the HEATER RELAY board assembly.
4-29 Rev.-01
4 J4 2 White AC-IN
6 J6 2 White AC-OUT
7 J7 3 White Pre-heater 1
8 J8 3 White Pre-heater 2
9 J9 4 White After-heater
3. Replace the AC cable assembly between CNT-RLY, and RLY_AC cable assembly.
4. Remove the HEATER CONT board bracket-retaining screws (tapping screw M3 × 6 tight cup: 4), and
remove the board bracket.
2 1 2
Rev.-01 4-30
5. Remove the relay board assembly retaining screws (cup screw M3 × 6 white: 9).
2
No. Part name
1 Relay board assembly
2 Relay board assembly screw
(cup screw M3 × 6 white)
CAUTION
• When removing the power board assembly, remove the power cable and wait for at least
5 minutes before taking it out; this will discharge the residual electrical charge of the
electrolytic capacitor.
If you handle these boards before the capacitor charge is fully discharged, you may suffer
electric shock.
• To avoid electric shock, never touch the back of the power board.When handling the
power board, take the side of the board.
• To avoid a short circuit, do not place the power board assembly directly on conductive
objects.
NOTE
Before replacing the power board assembly, remove the following parts.
• Rear cover: "4.2.8 Removing Media Guide R2" p.4-15
• Connector panel: "4.3.1 Removing Connector Panel and Cooling Fan" p.4-21
4-31 Rev.-01
3. Remove the fuse-side two screws (pan head small screw M4 × 6) retaining Fuse to terminal block AC
cable assembly, and remove the assembly.
1 2
Rev.-01 4-32
4. Remove the three cables from clamp of the front side of HEATER-RELAY board bracket.
5. Remove the power board bracket-retaining screw (tapping screw M3 × 6 S tight cup).
2 2
4-33 Rev.-01
6. Remove the power board assembly-retaining screw (cup screw M3 × 6 white: 9).
CAUTION
NOTE
Before replacing fuse, remove the following parts.
• Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15
Rev.-01 4-34
1. Pick up the fuse using a finger on the center of the part and remove it.
1 2
No. Part name
1 Screws retaining the fuse to
terminal block AC cable
assembly
2 Fuse to terminal block AC cable
assembly
2 1
4-35 Rev.-01
7. Remove the protect cover on the top of terminal block, then remove the screws retaining the fuse to
terminal block AC cable assembly to terminal block.
Rev.-01 4-36
NOTE
Before replacing the inlet assembly, remove the following parts.
• Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15
4-37 Rev.-01
TIP
• When reassembling the cooling fan, spread the fan seal (shown in the diagram below) under the
fan, then screw the fan on it
• Installation direction of the cooling fan assembly (sealing surface and cable pulling direction) is
specified. Install it with the sealing surface facing up.
Rev.-01 4-38
1
No. Part name
1 Inlet assembly connector
2 Inlet assembly
3 Inlet assembly screw
(round head spring screw
2 (finishing) M3 × 10)
1
No. Part name
1 Inlet assembly
2 Inlet fixing board
TIP
When installing the inlet assembly, match the corresponding color connectors.
4-39 Rev.-01
NOTE
Before replacing parts in the PF motor assembly, remove the following covers.
• L side cover: "4.2.3 Removing L Side Cover" p.4-10
• Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15
1. Remove the PF motor assembly connectors out through the PF motor cable assembly.
1
No. Part name
1 PF motor cable
2 PF motor assembly connector
2. Remove the screw retaining the PF motor to the PF bracket (M4 × 8 round head spring screw: 2).
2 3
Rev.-01 4-40
3. Remove the screw (round head spring screw M3 × 6: 1) retaining PF encoder fixing board t2 to PF
bracket, then remove the PF encoder fixing board t2.
.
2 3
NOTE
When removing PF encoder fixing board t2 from the PF bracket, do not damage the PF scale by
contacting with PF ENC assembly. Also, do not bend or touch the outer circumference of PF scale.
4. Remove the four screws (tapping screw M3 × 6 S tight cup) retaining PF bracket and remove the bracket
with PF motor assembly.
.
5. Remove the screw retaining the PF motor assembly and replace the assembly.
6. To reassemble the unit, reverse the removal procedure.
NOTE
Move the PF speed reduction pulley with your hand to check if the PF speed reduction belt is equally
balanced on the pulley center section of the PF motor assembly.
4-41 Rev.-01
NOTE
Before replacing parts in the PF_ENC assembly, remove the following covers.
• L side cover: "4.2.3 Removing L Side Cover" p.4-10
• Rear cover: "4.2.8 Removing Media Guide R2" p.4-15
1. Remove the PF_ENC assembly connectors from the main board assembly.
"4.3.3 Replacing Main Board Assembly" p.4-26
2. Take the PF_ENC assembly cable off the clamp, then pull it out through the L frame cable inlet.
3. Remove the PF_ENC assembly-retaining screw (tapping screw M2 × 5: 2).
NOTE
Do not damage, bend the PF scale, or touch the outer edge of the scale.
Rev.-01 4-42
NOTE
Before replacing parts in the PF_ENC scale assembly, remove the following parts.
• L side cover: "4.2.3 Removing L Side Cover" p.4-10
NOTE
When handling the PF scale, note the following.
• Do not damage or bend the PF scale. Do not touch the peripheral surface of the PF scale.
• Make sure that no double-sided tape remains on the slit mounting flange.
4-43 Rev.-01
NOTE
Wipe the grease away from the heater attachment area before installing it.
NOTE
Replace the pre-heater while media guide R1 is attached to the printer.
Rev.-01 4-44
3. Remove the media guide stay b-retaining screw (cup screw M3 × 6 Ni-3 bk: 5), and remove the media
guide stay b.
2 Pre-heater
3 Thermistor assembly
NOTE
Wipe the grease away from the heater attachment area before installing it.
4-45 Rev.-01
NOTE
Before replacing parts in the CR motor assembly, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• L side cover: "4.2.3 Removing L Side Cover" p.4-10
1 2
5. Take the CR belt off the CR motor assembly pulley on the L side frame.
Rev.-01 4-46
6. Remove the screws retaining the CR motor assembly to the CR motor mounting material (cup screw M4
× 8: 4).
1 2 CR motor screw
(cup screw M4 × 8)
3 CR motor
2
3
NOTE
Before replacing parts in the CR_HP sensor assembly, remove the R side cover.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
1. Release the CR locker by pushing it with your finger, then move the carriage from the capping position
to the left.
4-47 Rev.-01
2. Pull out the CR_HP cable assembly connector from the CR_HP sensor.
3 Connector
1 2
3. Release the hook retaining the CR_HP sensor, then remove the CR_HP sensor.
4. Replace the CR_HP sensor.
5. To reassemble the unit, reverse the removal procedure.
6. Perform adjustments by following the instructions in "7.2 Adjustment Item" p.7-3.
Rev.-01 4-48
NOTE
Before replacing the lever sensor, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
4
2 3
3. Release the hook retaining the lever sensor, then replace the lever sensor.
4. To reassemble the unit, reverse the removal procedure.
4-49 Rev.-01
NOTE
Before replacing the T fence, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• L side cover: "4.2.3 Removing L Side Cover" p.4-10
1. Remove the T fence spring from T fence spring hook on the L frame side.
2. From the three fence guides, remove the T fences by following instructions in the diagram below.
T fence
1 Ԙ
Ԛ
ԙ
2
Fence guide
Rev.-01 4-50
CAUTION
3. Remove the T fence from the CR rail frame R hook on the R frame side, then pull it out toward the
direction of the arrow in the diagram.
NOTE
Attach the C-cut side of T fence to the origin side of the CR rail frame.
T fence
4-51 Rev.-01
2
No. Part name
1 T fence
2 CR encoder assembly
Ԙ
ԙ
8. Install the T fence spring to the T fence spring hook on the L frame side.
9. Perform adjustments by following the instructions in "7.2 Adjustment Item" p.7-3.
Rev.-01 4-52
NOTE
Before replacing CR driven pulley assembly and CR belt, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• L side cover: "4.2.3 Removing L Side Cover" p.4-10
• Top cover: "4.2.6 Removing Top Cover" p.4-13
1. Release the CR locker by pushing it with your finger, then move the carriage from the capping position
to the left.
2. Loosen the CR tension mounting shaft on the R side frame, then release the CR belt tension.
5
back-side㧕 4
No. Part name
1 Driven pulley shaft
2 CR belt
3 CR driven pulley
4 Tension spring
1
5 CR tension mounting
shaft
3. Take the CR belt off the CR motor assembly pulley on the L frame side.
4. Replace the CR belt.
5. Remove the CR driven pulley.
6. Remove the CR driven pulley shaft from the CR driven pulley.
7. To reassemble the unit, reverse the removal procedure.
NOTE
• Installation direction of the driven pulley shaft is specified.Thin shaft side faces down.
Also refer to "10.6 Exploded View" p.10-9.
• After installing the CR driven pulley, move the carriage with your hand from side to side, and
check if the CR belt is equally balanced on the pulley center section of the CR motor assembly.
4-53 Rev.-01
3 Pressure spring
2 3
Rev.-01 4-54
2 3
4-55 Rev.-01
NOTE
• Before replacing the print head, remove the R side cover or the top cover.
"4.2.1 Removing R Side Cover" p.4-6
"4.2.6 Removing Top Cover" p.4-13
1. Perform ink discharge operation to discharge ink entirely from the ink paths.
NOTE
Cover the platen surface by placing media before performing ink discharging so that the ink does not
spill on the platen directly.
TIP
"5.7.9 HeadWash Menu" p.5-44
Rev.-01 4-56
7. Remove the cable cover R-retaining screw (tapping screw M3 × 8, S tight cup: 2) (round head spring
screw M3 × 8 W sems: 1).
3
No. Part name
1 Cable cover R
2 Cable cover R screw
(M3 × 8 round head
spring screw W sems: 1)
3 Cable cover R screw
(M3 × 8, S tight cup: 2)
2
4-57 Rev.-01
9. While rotating the damper fixing material, remove the eight ink tubes from the damper fixing material
hook.
1 1 Ink tube
2 Damper fixing material
CAUTION
• Do not press the transparent film on the damper assembly with your hand. Doing so may
discharge the ink filled inside the damper assembly.
• Be careful not to damage the transparent film on the damper assembly.
NOTE
When removing the damper assembly, note the following.
• To easily remove the damper assembly, insert a flat-head driver between the carriage and the
damper assembly left protruding part, then pry out the damper assembly.
• To avoid residual ink leakage, place the removed damper on a rag.
Rev.-01 4-58
12. Remove the damper locating material-retaining screw (round head spring screw M3 × 6 W sems: 2).
1
No. Part name
1 Damper locating material
2 Damper locating material screw
(round head spring screw M3 ×
6 W sems)
1 2
15. Remove the two head tape wire from the print head.
4-59 Rev.-01
CAUTION
• The QR code label on the print head should be written down for later use or kept in a safe
place.
• Do not touch the nozzles of the print head. Make sure that the nozzles do not get any dust.
• Before replacing board or connecting/removing tape wire (FFC), unplug the power cable
and leave the printer for a while. Or board may be damaged by overcurrent.
• When connecting or removing the tape wire (FFC), always pull or push the wire
perpendicularly to the connector.Pulling or pushing the wire slantwise may damage/short/
break the terminals in the connectors, resulting in a breakdown of the print head.
You can connect/remove the tape wire up to five times.
• The folding orientation of the FFC (tape wire) differs between head side and the CR board
side.Make sure to attach the tape wire in the appropriate orientation.
Rev.-01 4-60
NOTE
Before replacing parts in the cutter holder assembly, remove the following parts referring to the
instructions shown below.
Removing the cable cover L, R: refer to "4.6.1 Replacing Print Head" p.4-56
Removing the P_EDGE sensor, cutter sensor connector: refer to "4.10.1 Replacing CR Board
Assembly" p.4-84
1. Release the sensor cables in the front of the cutter holder assembly from the clamps (3 points) on the front
of the cutter holder assembly.
5
No. Part name
1
1 Clamp
2 Cutter holder assembly screw
4 (round head spring screw M3 ×
8 W sems)
2 3 Cutter holder assembly
4 Height adjusting lever screw
5 Height adjusting lever
2. Remove the height adjusting lever spring from the height adjusting lever.
3. Remove the cutter holder-retaining screw (round head spring screw M3 × 8 W sems: 2).
4. Remove the cutter holder assembly from the carriage.
5. Replace the parts.
6. To reassemble the unit, reverse the removal procedure.
7. Perform adjustments by following the instructions in "7.2 Adjustment Item" p.7-3.
4-61 Rev.-01
No. Part name
1 Cutter solenoid assembly iron-
core
2 Cutter solenoid spring
4 CR lock kicker
5 CR lock kicker tab
3. Remove the cutter solenoid assembly iron-core and the cutter solenoid spring.
4. While opening the cutter holder assembly upper tab, push out the cutter solenoid assembly from the cutter
holder assembly bottom with a flat-head driver, then remove it.
5. Remove the cutter solenoid terminal connector.
6. Replace the cutter solenoid assembly.
7. To reassemble the unit, reverse the removal procedure.
Rev.-01 4-62
NOTE
When installing the cutter solenoid, note the following.
• Joint the cutter cap and the CR lock kicker, push down the cutter cap and the CR lock kicker
together to install them onto the cutter holder.
No. Part name
1 CR lock kicker
2 Cutter cap
• Make sure to join the cutter cap and the CR lock kicker.Otherwise, when turning the power ON,
the carriage cannot move from the origin point to the left.
4-63 Rev.-01
3
2 CR_ENC assembly
3 CR_ENC assembly screw
2 (round head spring screw M 3
× 8 W sems)
Rev.-01 4-64
4-65 Rev.-01
NOTE
• When replacing the parts inside the maintenance assembly, make sure to clear the following
counter parameters.
• “Waste Ink” or “Cleaning”: "6.3.1 Counter Display Menu" p.6-4
• Before replacing the parts in the pump cap assembly, remove the following parts.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• Ink holder cover: "4.2.4 Removing Ink Holder (I/H) Cover" p.4-11
• Scroller receiver: "4.2.9 Removing Scroller Receiver (L, R)" p.4-16
1. Enter “CR maintenance confirmation” mode using operation panel, then turn the printer power off.
Confirm that the cleaner head is positioned in the front side.
"Operation Manual"
1
2
Rev.-01 4-66
3. Remove the lock bracket-retaining screw (tapping screw M3 × 6, S cup tight: 1).
2 1
4-67 Rev.-01
7. Remove the maintenance base 1 front part-retaining screw (tapping screw M3 × 6, S tight cup: 2).
1 2
Rev.-01 4-68
8. Remove the maintenance base 1 rear part-retaining screw (tapping screw M3 × 6, S tight cup: 2).
2 1
4-69 Rev.-01
NOTE
Before removing the pump cap assembly, remove the following parts.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• Maintenance base assembly: "4.7.1 Removing Maintenance Base Assembly" p.4-66
• Ink holder cover: "4.2.4 Removing Ink Holder (I/H) Cover" p.4-11
1. Remove the screw retaining the maintenance assembly to the maintenance base 1 (round head spring
screw M3 × 6: 4).
1
No. Part name
1 Maintenance assembly screw
(Back) 2 Maintenance base 1
3 Maintenance assembly
3
Rev.-01 4-70
NOTE
Before replacing the cleaner head, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
1. Remove the cleaner head from the cleaner head by using tweezers, and lift it from the holder upward.
2
No. Part name
1 Pump cap assembly
2 Cleaning wiper
NOTE
To remove the wiper, use the tweezers to unhook the lower hook of the wiper.
Hook
4-71 Rev.-01
NOTE
When removing the cleaner head, note the following.
• Do not touch the cleaner head with your bare hands.
• Make sure that the cleaner head get no dust or oil.
• Install the cleaner head so that the point of the cleaner head is located to the observer's right side.
• Insert the cleaner head into the holder to the full depth securely and hook it.
Rev.-01 4-72
NOTE
Before replacing parts in the I/H assembly, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• I/H cover: "4.2.4 Removing Ink Holder (I/H) Cover" p.4-11
TIP
"5.7.9 HeadWash Menu" p.5-44
2. Remove the ink sensor assembly connector (4 pieces) from the main board assembly.
TIP
3. Take the removed sensor assembly cable off the clamp (2 points).
4-73 Rev.-01
4. Remove the joint screw (M6) connecting the I/H assembly and the SUS pipe, and remove the o-ring
inside.
5. Remove the screw retaining the I/H assembly to the I/H base (tapping screw M3 × 10, S cup: 2).
6. Replace the I/H assembly.
7. To reassemble the unit, reverse the removal procedure.
NOTE
When attaching the part, make sure the followings:
• When tighten the joint screw, use the optional jig and pay attention to the fastening torque.
"10.4 Jigs and Tools" p.10-8
• Used O-ring become deformed. Do not use the O-ring removed and attach the new one.
Rev.-01 4-74
NOTE
Before replacing the ink ID sensor assembly, remove the following parts.
• I/H assembly: "4.8.1 Replacing Ink Holder (I/H) Assembly" p.4-73
1. Detach the ink ID sensor assembly cable from the hooks (2 pieces) on the back of the I/H assembly.
2. Remove the screw retaining the holder pressure spring to the IC holder mounting plate (P tight cup M3 ×
6 Ni-3: 2).
3. Remove the screw retaining the ink END sensor to the holder mounting plate (tapping screw M3 × 10, S
cup: 1).
1 2
4-75 Rev.-01
4. Release the tab of the frame assembly needle, push down and slide it sideways (see the directions of the
arrows), then remove the cartridge frame assembly.
5. Remove the screw retaining the ink NOT sensor to the I/H assembly (M2 × 8, S tight binding: 1).
Rev.-01 4-76
NOTE
When reassembling the unit, note the following sensor fastening torque.
• Ink NOT sensor: Slight overtorque may damage the parts. Gradually torque the sensor to avoid
tightening it too much.
• Confirm that the switch is not stuck when it is pressed.
• Ink END sensor: Tighten the sensor to avoid rattling.
4-77 Rev.-01
NOTE
Before replacing the cover sensor assembly, remove the parts as follows.
"4.2.1 Removing R Side Cover" p.4-6
"4.2.3 Removing L Side Cover" p.4-10
1. Remove the screw retaining the sensor cover (L/R) to the frame (tapping screw M3 × 6, S tight cup: 1 per
cover). (The diagram below shows the sensor cover R).
Rev.-01 4-78
3. Detach the cable from the cover (L/R) sensor cable-retaining clamp.(The diagram below shows the cover
R sensor).
2
No. Part name
1 Clamp
2 Cover R sensor cable
4-79 Rev.-01
NOTE
Before replacing the heater junction board, remove the parts as follows.
"4.2.1 Removing R Side Cover" p.4-6
1. Remove the following connectors shown in the table below from the heater junction board.
Table 4-7 Connectors to Heater junction board
7 J9 - - - Unused
8 J10 - - Unused
9 J11 - - - Unused
10 J12 - - - Unused
11 J13 - - - Unused
12 J14 - - - Unused
13 J15 - - - Unused
14 J16 - - - Unused
15 J17 - - - Unused
16 J18 - - - Unused
17 J19 - - - Unused
18 J20 - - - Unused
19 J21 - - - Unused
20 J22 - - - Unused
21 J23 - - - Unused
Rev.-01 4-80
22 J24 - - - Unused
2. Replace the power cable between CNT - JC and serial cable between MAIN - CNT.
3. Remove the screw retaining the heater junction board (cup screw M3 × 6, white: 4).
1
No. Part name
1 Heater junction board
assembly
2 Heater junction assembly
2 2 screw
(cup screw M3 × 6, white)
4-81 Rev.-01
2. Remove the suction fan assembly cable connector, then remove the suction fan assembly from the B
frame.
3. Remove the screw retaining the fan duct (pan head small screw M4 × 5: 2), then remove the fan duct.
4. Remove the suction fan assembly retaining-screw (round head spring screw M4 × 40 finishing: 1) (pan
head small screw M4 × 8: 1).
5. Replace the suction fan assembly
6. To reassemble the unit, reverse the removal procedure.
Rev.-01 4-82
NOTE
Before replacing parts in the P_REAR sensor assembly, remove the following covers.
• Rear cover: "4.2.8 Removing Media Guide R2" p.4-15
1. Remove the PF_REAR sensor assembly connector from the main board assembly.
2. Take the P_REAR sensor assembly cable off the clamp.
3. Remove the screw retaining the PE sensor plate to the frame (tapping screw M3 × 6, S tight cup: 1).
4. Remove the screw retaining the P_REAR sensor assembly to the PE sensor plate (cup screw M2 × 6: 2).
4-83 Rev.-01
NOTE
Before replacing CR board assembly, remove the following covers.
• Top cover: "4.2.6 Removing Top Cover" p.4-13
• CR board cover: refer to the instructions up to step 4 in "4.6.1 Replacing Print Head" p.4-56.
CAUTION
• Before replacing board or connecting/removing tape wire (FFC), unplug the power cable
and leave the printer for a while. Or board may be damaged by overcurrent.
• When connecting or removing the FFC type cables to the CR board assembly connector,
always pull or push the cables perpendicularly to the connector.
Pulling or pushing the wire slantwise may damage/short/break the terminals in the
connectors, resulting in a breakdown of the on-board elements.
• You can connect/remove the tape wire up to five times.
Rev.-01 4-84
2. Remove the CR board assembly-retaining screw (tapping screw M3 × 8, S tight cup: 4).
4-85 Rev.-01
NOTE
Before replacing the ink tube, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• I/H cover: "4.2.4 Removing Ink Holder (I/H) Cover" p.4-11
• Top cover: "4.2.6 Removing Top Cover" p.4-13
• Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15
1
2
Rev.-01 4-86
7. Remove the bearer mounting material and the bearer fixing material.
4-87 Rev.-01
2. Loosen the joint screw (M6) connecting the ink tube and the cartridge pipe.
NOTE
Used O-ring become deformed. Do not use the O-ring removed and attach the new one.
Rev.-01 4-88
CAUTION
• Before replacing board or connecting/removing tape wire (FFC), unplug the power cable
and leave the printer for a while. Or board may be damaged by overcurrent.
• When connecting or removing the FFC type cables to the CR board assembly connector,
always pull or push the cables perpendicularly to the connector.
Pulling or pushing the wire slantwise may damage/short/break the terminals in the
connectors, resulting in a breakdown of the on-board elements.
• You can connect/remove the tape wire up to five times.
NOTE
Before replacing the CR tape wire, remove the following covers.
• R side cover: "4.2.1 Removing R Side Cover" p.4-6
• L side cover: "4.2.3 Removing L Side Cover" p.4-10
• I/H cover: "4.2.4 Removing Ink Holder (I/H) Cover" p.4-11
• Top cover: "4.2.6 Removing Top Cover" p.4-13
• Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15
• CR board cover and the cable clamp: "4.10.2 Replacing Ink Tube" p.4-86
1. Remove the three CR tape wires from the main board assembly.
2. Take the CR tape wires off the clamps nearby the main board, then pull them out through the R frame
cable inlet.
4-89 Rev.-01
3. Take the CR tape wire off the clamp (one point) nearby the R frame cable inlet (I/H assembly side).
1
No. Part name
1 CR tape wire
2 Clamp
4. Remove the bearer holder-retaining screw (round head spring screw M3 × 6: 2), then remove the bearer
holder.
1 2
Rev.-01 4-90
NOTE
When connecting the CR cable, note the following.
• The CR cable has three layers. Make sure to match the corresponding connector numbers.
• Remove or insert the CR cable terminal perpendicularly to the CR board connector. Pulling or
pushing the wire slantwise may damage/short/break the terminals in the connectors.
• Replace and use new terminal if it is damaged.
4-91 Rev.-01
2. Remove the level switch (waste fluid) from the cap of the waste fluid bottle assembly.
3. Remove the level switch (waste fluid).
4. To reassemble the unit, reverse the removal procedure.
Rev.-01 4-92
NOTE
Have two or more people to replace the part of take up unit.
4-93 Rev.-01
NOTE
If the scroller is not in an horizontal position after the installation, loosen the fixing screw for scroller
height. Loosen the screw for scroller height adjustment to adjust the horizontal balance.
3
5
2
3
3 1
1
2
Rev.-01 4-94
2
No. Part name
1 Take up fixing bracket
2 Screw that retains the take up
unit fixing plate (hexagon socket
head bolt M4 × 10)
3 Take up unit fixing plate
2 1 3 2
2 1
2
No. Part name
1 Take up base L
2 Screw that retains the take up
unit fixing plate (hexagon socket
head bolt M4 × 10)
3 Take up unit fixing plate
1 2 3
4-95 Rev.-01
NOTE
Lower the release lever to the FREE side before removing the take up unit cover.
2. Remove the screws (pan head small screw M3 × 8: 2 pieces) that retain the rubber foot.
2 1
Rev.-01 4-96
4. Remove the screws (binding head small screw M3 × 5: 7 pieces) that retain the take up unit cover.
2
No. Part name
1 Take up Unit cover
1 2 Screws that retain the take up
unit cover (binding head small
screw M3 × 5)
4-97 Rev.-01
1 2
1
2
Rev.-01 4-98
1
2
4-99 Rev.-01
2. Detach the motor cable, W_ON sensor relay assembly and the W_OFF sensor relay assembly from the
connector to the VJ take up unit CNT board assembly that appears.
Rev.-01 4-100
NOTE
Remove the screw that retains the board chassis.
"(1) Removing Board Chassis" p.4-99
1. Remove the cable of the DC cable assembly and the VJ take up unit SW board assembly from the
connector to the VJ take up unit CNT board assembly.
2. Remove the screws (round head spring screw finishing M3 × 6: 4 pieces) that retain the VJ take up unit
CNT board assembly on the board chassis.
2
No. Part name
1 VJ take up unit CNT board
assembly
2 Screws that retain the VJ take up
1 unit CNT board assembly
(round head spring screw
finishing M3 × 6)
3 Board chassis
3
2
(3) Replacing Power Board Assembly (of take up unit section for foreign use)
NOTE
Remove the screws that retains the board chassis before replacing the power board assembly.
"(1) Removing Board Chassis" p.4-99
4-101 Rev.-01
1. Detach the AC cable assembly and the DC cable assembly from the connector to the power board
assembly (of take up unit section for foreign use).
2. Remove the screws (round head spring screw finishing M 4 × 8: 4 pieces) that retain the power supply
cover on the hexagon spacer.
3. Detach the hexagon spacers (4 pieces) from the power board assembly.
4. Detach the power board assembly (of take up unit section for foreign use) from the board chassis.
5. To reassemble the unit, reverse the removal procedure.
Rev.-01 4-102
NOTE
Remove the screws that retains the board chassis before replacing the VJ take up unit SW board
assembly.
"(1) Removing Board Chassis" p.4-99
1. Detach the cable of the VJ Take Up Unit SW Board Assembly from the connector to the VJ take up unit
CNT board assembly.
1
No. Part name
1 VJ take up unit CNT board
assembly
2 Cable of the VJ take up unit SW
2 board assembly
2. Remove the screws (flat head small screw M3 × 6: 2 pieces) that retain the SW mounting plate on the
board chassis.
1 2
No. Part name
1 SW mounting plate
2 Screws that retain the SW
mounting plate (flat head small
3 screw M3 × 6)
3 Board chassis
4-103 Rev.-01
3. Remove the screws (pan head small screw M3 × 8: 4 pieces) that retain the VJ take up unit SW board
assembly on the SW mounting plate.
2 1
No. Part name
1 VJ take up unit SW board
assembly
3
2 Screw that retains the VJ take up
unit SW board assembly (pan
head small screw M3 × 8)
3 SW mounting plate
Rev.-01 4-104
NOTE
Remove the screws that retains the board chassis before replacing the AC cable assembly.
"(1) Removing Board Chassis" p.4-99
1. Remove the cable of the VJ take up unit SW board assembly from the connector to the VJ take up unit
CNT board assembly.
2. Detach the AC cable assembly from the connector to the power board assembly (of take up unit section
for foreign use).
4-105 Rev.-01
NOTE
Remove the screws that retains the board chassis before replacing the DC cable assembly.
"(1) Removing Board Chassis" p.4-99
1. Remove the screws that retain the DC cable assembly on the board chassis (round head spring screw
finishing M4 × 8: 2 pieces).
2. Detach the DC cable assembly from the connector to the power board assembly (of take up unit section
for foreign use).
1
No. Part name
1 Power board assembly (of take
2 up unit section for foreign use)
2 DC cable assembly
3. Cut the KI tie that retain the DC cable assembly to replace the DC cable assembly.
4. To reassemble the unit, reverse the removal procedure. Retain the DC cable assembly using the KI tie.
Rev.-01 4-106
(1) Replacing W_ON Sensor Relay Assembly, W_OFF Sensor Relay Assembly
NOTE
Remove the screws that retains the board chassis before replacing W_ON sensor relay assembly or
W_OFF sensor relay assembly.
"(1) Removing Board Chassis" p.4-99
1. Remove the cable of the W_ON sensor relay assembly and W_OFF sensor relay assembly from the
connector to the VJ take up unit CNT board assembly.
1
No. Part name
1 VJ take up unit CNT board
assembly
2
2 Cable of W_ON sensor relay
assembly and W_OFF sensor
relay assembly
2. Detach the W_ON sensor relay assembly and the W_OFF sensor relay assembly from the CR_HP sensor
and the lever sensor.
1
No. Part name
1 CR_HP sensor, lever sensor
2 W_ON sensor relay assembly,
2 W_OFF sensor relay assembly
3. Replace the W_ON sensor relay assembly and W_OFF sensor relay assembly
4. To reassemble the unit, reverse the removal procedure.
4-107 Rev.-01
NOTE
Remove the screws that retains the board chassis before replacing the CR_HP sensor or the lever
sensor.
"(1) Removing Board Chassis" p.4-99
1. Remove the cable of the W_ON sensor relay assembly and W_OFF sensor relay assembly from the
connector to the VJ take up unit CNT board assembly.
1
No. Part name
1 VJ take up unit CNT board
assembly
2. Remove the screws (round head spring screw finishing M3 × 6: 2 pieces) that retains the sensor mounting
plate (87NX) on the right of the inside chassis.
3
No. Part name
1 Sensor mounting plate (87NX)
2 Screws that retains the sensor
mounting plate (87NX) (round
1 head spring screw finishing M3
(Rear side)
× 6)
3 Right of the inside chassis
Rev.-01 4-108
3. Detach the W_ON sensor relay assembly and the W_OFF sensor relay assembly from the CR_HP sensor
and lever sensor.
1
No. Part name
1 CR_HP sensor, the lever sensor
2 W_ON sensor relay assembly,
2 W_OFF sensor relay assembly
4. Detach the CR_HP sensor and the lever sensor from the sensor mounting plate (87NX).
2
No. Part name
1 Sensor mounting plate (87NX)
2 CR_HP sensor, the lever sensor
1
4-109 Rev.-01
2 3
2. Remove the drive roller.
3. To reassemble the unit, reverse the removal procedure.
CAUTION
Do not touch the motor right after starting-up the plotter. Otherwise, you may be burned.
NOTE
Remove the following parts before replacing the VJ take up unit motor assembly.
• Take Up Unit cover: "4.12.3 Removing Take Up Unit Cover" p.4-96
• Screw for the board chassis: "(1) Removing Board Chassis" p.4-99
Rev.-01 4-110
1. Remove the screws (round head spring screw finishing M4 × 10: 3 pieces) that retain the motor mounting
plate on the right of the inside chassis.
2
No. Part name
1 Motor mounting plate
2 Screws that retain the motor
1 mounting plate (round head
spring screw finishing M4 × 10:
3 3 pieces)
3 Right of the inside chassis
2
2. Detach the chain from the sprocket large.
1
No. Part name
1 Sprocket large
2 Chain
2
3. Remove the screws (round head spring screw finishing M4 × 6:2 pieces) that retain the axis holder on the
motor mounting plate.
2
4. Remove the bearings.
5. Replace the VJ take up unit motor assembly.
6. To reassemble the unit, reverse the removal procedure.
4-111 Rev.-01
Rev.-01 4-112
5 Self-Diagnosis Mode
5.1 Introduction ............................................................................................. 5- 4
5-1 Rev.-01
Rev.-01 5-2
5-3 Rev.-01
5.1 Introduction
This chapter provides information on the self-diagnosis function.
The self-diagnosis function adjusts the printing accuracy. It is used in the manufacturing process, adjustment,
and maintenance.
The self-diagnosis function is implemented in the system firmware. All functions are available from the
operation panel.
TIP
"2.3 Part Names and Functions" p.2-3
5.2 Preparation
Before you can use the self-diagnosis function, you must make the machine ready to call up the self-diagnosis
menu.
NOTE
• In the self-diagnosis menu display status, the media type is automatically set to roll media.
• During adjustment, use coated paper for the media.
NOTE
Do not connect three or more power plugs to one outlet.
Rev.-01 5-4
5.2.2 Starting Up
To use the self-diagnosis function, you must first call up the self-diagnosis menu on the operation panel.
The self-diagnosis menu is completely independent of the normal operation mode and self-diagnosis display
mode. To call up the self-diagnosis menu, follow the steps below.
5-5 Rev.-01
TIP
For more detailed operation steps, refer to the flow chart of the applicable diagnosis item.
NOTE
If you press [Cancel] key, or, [Setting/value
+] key or [Setting/value -] key, instead of
[Enter] key, the modification is not stored.
Rev.-01 5-6
5-7 Rev.-01
Rev.-01 5-8
[<] key
[Enter] key
Platen Adjustment Me
[Cancel] key
[>] key [<] key [Enter] key
Inspenction Menu
[Cancel] key
[>] key [<] key [Enter] key
Ink Charging Menu
[Cancel] key
[>] key [<] key
[Enter] key
Adjustment Menu
[Cancel] key
[>] key [<] key
[Enter] key
Cleaning Menu
[Cancel] key
[>] key [<] key
[Enter] key
Print Menu
[Cancel] key
[>] key [<] key
[Enter] key
Time Setting Menu
[Cancel] key
[>] key [<] key
[Enter] key
Parameter Menu
[Cancel] key
[>] key [<] key [Enter] key
5-9 Rev.-01
[<] key
[Enter] key Pre-heater
[Cancel] key
[>] key [<] key
[Enter] key PlatenHeater 1
[Cancel] key
[>] key [<] key
[Enter] key PlatenHeater 2
[Cancel] key
[>] key
[<] key
[Enter] key Pre-heater
[Cancel] key
[>] key [<] key
[Enter] key Platen Heater 1
[Cancel] key
[>] key [<] key
[Enter] key Platen Heater 2
[Cancel] key
[>] key
NOTE
If the heater temp. reach 30 °C, buzzer sounds.
Rev.-01 5-10
5-11 Rev.-01
[<] key
[Enter] key Ram Capacity Menu
[Cancel] key
[>] key [<] key
[Enter] key Version Menu
[Cancel] key
[>] key [<] key
[Enter] key Panel Menu
[Cancel] key
[>] key [<] key
[Enter] key Sensor Menu
[Cancel] key
[>] key [<] key
[Enter] key
Encoder Menu
[Cancel] key
[>] key [<] key
[Enter] key Fan Menu
[Cancel] key
[>] key [<] key
[Enter] key History Menu
[Cancel] key
[>] key [<] key [Enter] key Head Signal Menu
[Cancel] key
[>] key
[Cancel] key
Test Menu
Rev.-01 5-12
• Firmware version
• Backup parameter version
• Setting of dip switches of MAIN board assembly
• Revision of MAIN board assembly
• CompanyCode setting
TIP
Settings for the DIP switch on the MAIN board assembly are displayed as follows:
• ON: 0, OFF:1
• Switch No. 1: LSB
• Switch No. 2: MSB
[<] key
Firmware version
[>] key [<] key
Backup parameter version
[>] key [<] key
Setting of DIP switches
of main board assembly
[>] key [<] key
Revision of main board assembly
[>] key
CompanyCode setting
5-13 Rev.-01
• Power lamp
• Data lamp
• High lamp
• Low lamp
• Wave lamp
• Strong lamp
• Normal lamp
• Economy lamp
[Cancel] key
[>] key [<] key LED Check
[Enter] key
[Cancel] key
[>] key
Rev.-01 5-14
NOTE
• For the following sensors, the sensor sensitivity is displayed in decimal number.
• P_EDGE sensor
• P_REAR sensor
5-15 Rev.-01
[<] key
CR_HP Sensor
[>] key [<] key
Waste Fluid Tank Sensor
[>] key [<] key
Wiper Sensor
[>] key [<] key
Cover Sensor
[>] key [<] key
Lever Sensor
[>] key [<] key
P_EDGE Sensor
[>] key [<] key
P_REAR Sensor
[>] key [<] key
Head Gap Sensor
[>] key [<] key
Head Sensor
Rev.-01 5-16
• CR_ENC (Carriage)
• PF_ENC (Media feed)
NOTE
For the encoder-detected values, the encoder pulse numbers are displayed in hexadecimal number.
[<] key
CR_ENC
[>] key [<] key
PF_ENC
[>] key
If you press [Cancel] key, the suction fan is deactivated and the cooling fan is resumed, and the display shifts
to "Inspection: Fan".
[<] key
[>] key
5-17 Rev.-01
[<] key
Maintenance history
[>] key [<] key
Serious error history
[>] key [<] key
Initialization of the serious
[>] key communication
NOTE
All values of maintenance history are indicated in hexadecimal form.
Rev.-01 5-18
[<] key
Frequenc[ of the wiper blade used
[>] key [<] key
CR Motor driving (Unit : Operation count)
(Ink tube reciprocating count and the function)
[>] key [<] key
PF Motor driving (Unit : 10m)
5-19 Rev.-01
NOTE
• The serious error history does not include CPU error.
• The serious error history menu indicates the history up to 64.
[<] key
㧱㨞㨞ޓ㧝㧦ޓޓޓޓ㧴㧱㧭㧰ޓ㧯㧭㧮㧸㧱
[>] key [<] key
㧱㨞㨞ޓ㧞㧦ޓޓޓޓޓޓ㧼㧲ޓ㧹㧻㨀㧻㧾
[>] key [<] key
㧱㨞㨞ޓ㧟㧦ޓޓޓޓޓޓ㧼㧲ޓ㧹㧻㨀㧻㧾
[>] key [<] key
㧱㨞㨞ޓ㧠㧦ޓޓޓޓ㧯㧾ޓ㧯㨁㧾㧾㧱㧺㨀
[Enter] key
Rev.-01 5-20
NOTE
• SHOT COUNT can be selected from 1 to 655.
• Magnification can be selected from the range of x1 - 100000. Nozzle can be selected among A -
H and ALL.
[<] key
[Enter] key
[>] key [<] key
[<] key
5-21 Rev.-01
[<] key
[Enter] key
[>] key [<] key
[>] key
* In “LittleCharge” process, the printer charges a small amount of ink, which is one-fourth of
“InkCharge” main suction steps.
Rev.-01 5-22
5-23 Rev.-01
[<] key
[Enter] key
CR Return Position Adjustment Menu
[Cancel] key
[>] key [<] key
[Enter] key
Nozzle Check Menu
[Cancel] key
[>] key [<] key
[Enter] key
Check Skew Menu
[Cancel] key
[>] key [<] key
[Enter] key
Head Slant Menu
[Cancel] key
[>] key [<] key
[Enter] key
Voltage Adjustment Menu
[Cancel] key
[>] key [<] key
[Enter] key
Uni-D/Bi-D Low Adjustment Menu
[Cancel] key
[>] key [<] key
[Enter] key
Uni-D/Bi-D High Adjustment Menu
[Cancel] key
[>] key [<] key
[Enter] key
Side Margin Adjustment Menu
[Cancel] key
[>] key [<] key
[Enter] key
Test Print Menu
[Cancel] key
[>] key [<] key
[Enter] key
Head Wash Menu
[Cancel] key
[>] key [<] key [Enter] key
Software Counter Initialization Menu
[Cancel] key
[>] key [<] key [Enter] key
Feed Pitch Check Menu
[Cancel] key
[>] key
[Enter] key
Solid Print Menu
[Cancel] key
Rev.-01 5-24
[<] key
Confirms CR return position
[>] key [<] key
Adjusts CR return position
[>] key
5-25 Rev.-01
Horizontal nozzle alignment check (CW direction): Prints the patterns in the order of A to H.
Horizontal nozzle alignment check (CCW direction): Prints the patterns in the order of A to H.
Rev.-01 5-26
4. If any abnormal conditions are found in the ink discharge status of the head nozzles, perform cleaning.
TIP
"5.8 Cleaning Menu" p.5-48
5. After cleaning, make the machine print out head nozzle check patterns again.
Media set
[<] key
[>] key
5-27 Rev.-01
NOTE
Before performing skew check, ensure that the media is set correctly.
The printer determines the media setting reference position during first detection of media left edge.
Therefore, the media that is not set correctly may cause errors as below.
• Media error occurs during skew check and printer operation stops.
• During media initial operation after power is turned on or media is cut, "Undefined Paper"
frequently occurs.
0.1 m increments
0.1 mVQ10m
[Enter] key
If media is not set
Media set
Rev.-01 5-28
Items Contents
Head slant: slant Head slant check: horizontal direction
Head slant: vertical Head slant check: vertical direction
$
#
OO
% & '
5-29 Rev.-01
TIP
"7.8 Head Alignment (Horizontal Height)" p.7-71
5. After mechanical adjustment, make the machine print out head nozzle check patterns again.
Finish printing
[<] key
Finishes printing
[>] key
Rev.-01 5-30
%%9
$ %9
% & '
TIP
"7.9 Head Alignment (Vertical Slant)" p.7-73
5-31 Rev.-01
5. After mechanical adjustment, make the machine print out head nozzle check patterns again.
Finish printing
[<] key
Finishes printing
[>] key
Rev.-01 5-32
NOTE
The default value is set a proper one so that genuine ink works fine.
Items Contents
240 CW Adjusts the VSD 3-S at 240 cps / CW printing.
240 CCW Adjusts the VSD 3-S at 240 cps / CCW printing.
320 CW Adjusts the VSD 3-S at 320 cps / CW printing.
320 CCW Adjusts the VSD 3-S at 320 cps / CCW printing.
[<] key
[>] key
5-33 Rev.-01
[Enter] key
If media is not set
Media set
If head gap is PG-Low
Finish printing
Press [Setting/Value+] or [Setting/Value-] key
to change unit to pulse
Volt range: -5V to 5V (0.1V)
VH3L-1 to VH3L-4
2B 2A 1B 1A 2B 2A 1B 1A
CW
240CPS A
Rev.-01 5-34
A: Print direction
B: Adjust the voltage so that the small dot printed positions (shown as dot-line) are the same with the
middle dot printed positions (in the CR direction).
C: Executed adjustment item is printed like this.
Items Speed
240 CW CW 240 CPS
320 CW CW 320 CPS
240 CCW CCW 240 CPS
320 CCW CCW 320 CPS
5-35 Rev.-01
*Check the print patterns of origin, center, and opposite side to adjust the gap equally.
Item Contents
Uni-D 240 Adjusts CW at 240 CPS. PG Low or High
Uni-D 320 Adjusts CW at 320 CPS. PG Low or High
Uni-D 240B Adjusts CW at 240 CPS-Banner. PG Low or High
Uni-D 320B Adjusts CW at 210 CPS-Banner. PG Low or High
Bi-D 240 Adjusts Bi-D at 240 CPS. PG Low or High
Bi-D 320 Adjusts Bi-D at 320 CPS. PG Low or High
Bi-D 240B Adjusts Bi-D at 240 CPS-Banner. PG Low or High
Bi-D 320B Adjusts Bi-D at 320 CPS-Banner. PG Low or High
Item Contents
Set up Sets the selected parameter.
Print Prints pattern according to the selected item with the
(Print2 if “Bi-D” is current parameter.
selected)
Print1 Prints pattern according to the selected item with the
(Displayed only when current parameter, plus with the values of ±2 / ±4 / ±6 / ±8
“Bi-D” is selected.) to the current parameter.
Check the gap of those printed patterns.
Rev.-01 5-36
Uni-Lo
240CPS A
-+ -+ -+ -+ -+ -+ -+ -+
4B 4A 3B 3A 2B 2A 1B 1A
B C
A: Media feed direction
B: Adjust the setting value so that these point matches.
C: Executed adjustment item is printed like this.
Uni-D 240: Uni- Lo/Hi 240 CPS
Uni-D 320: Uni- Lo/Hi 320 CPS
Uni-D 240B: Uni- Lo/Hi 240 CPS Banner
Uni-D 320B: Uni- Lo/Hi 320 CPS Banner
* Either “Lo” or “Hi” is displayed at where explained as “Lo/Hi” above.
Bi-Lo
240CPS A
-+ -+ -+ -+ -+ -+ -+ -+ -+
-8 -6 -4 -2 2A +2 +4 +6 +8
C
B
5-37 Rev.-01
Bi-Lo
240CPS A
-+ -+ -+ -+ -+ -+ -+ -+
4B 4A 3B 3A 2B 2A 1B 1A
B C
Rev.-01 5-38
Check the print patterns of origin, center, and opposite side to adjust the gap equally.
If any abnormal conditions are found, identify the gap of the print positions and enter it as the CW
adjustment parameter.
After that, print test pattern again as necessary.
(The following shows a case for Uni-D 240)
[<] key
[>] key
[<] key
[>] key
[<] key
[>] key
5-39 Rev.-01
[<] key
Press [Setting/Value+] or [Setting/Value-] key
to change the setting value.
[>] key [<] key 1 pulse = 1/720 inch
Pulse range: -100 VQ 100
[>] key
Rev.-01 5-40
NOTE
The default value is set a proper one so that genuine ink works fine.
5-41 Rev.-01
TOP
1: Side margin
2: Media feed direction
5. Enter each measured value as the parameter.
(Input range: 0.0 to 6.0 mm (0.1 mm increments))
After printing
Side Margin: 0.1㨙㨙 increments
Rev.-01 5-42
[>] key
5-43 Rev.-01
1. Press [Enter] key in the operation panel to determine the Head Cleaning Menu.
2. Remove all ink cartridges.
3. Press [Enter] key in the operation panel to discharge ink.
4. After ink is discharged, install the head cleaning jig.
5. Press [Enter] key in the operation panel to charge shipping liquid.
6. After shipping liquid is charged, remove the head cleaning jig.
Set cleaning jig and press [Enter] key to charge shipping liquid
Rev.-01 5-44
NOTE
The counters are initialized before delivery. Do not initialize them during maintenance.
The software counters that can be initialized through this menu are as follows.
Pressing the [Enter] key in the operation panel performs the software counter initialization.
Pressing [Cancel] key cancels the initialization.
Adjustment Menu
[Enter] key
Finish initialization
5-45 Rev.-01
Rev.-01 5-46
• Print pattern
5mm B
5mm 20mm
[<] key
Press [Setting/value +] or [Setting/value -] key
to select color to check
[>] key [<] key
[>] key
[Enter] key
[<] key
Press [Setting/value +] or [Setting/value -] key
to select nozzle to eject ink
[>] key [<] key
ALL: All nozzles
ODD: Odd numbered nozzles
[>] key [<] key EVEN: Even numbered nozzles
[>] key
[Enter] key
[<] key
Press [Setting/value +] or [Setting/value -] key
to select color to check
[>] key [<] key
CW: Eject ink when CW scanning
CCW: Eject ink when CCW scanning
[>] key
5-47 Rev.-01
Rev.-01 5-48
NOTE
If you have not registered the serial number of the machine, you must enter the number before you
can start the adjustment variable printing.
[>] key
5-49 Rev.-01
Rev.-01 5-50
[<] key
[>] key
5-51 Rev.-01
NOTE
You cannot set the date and time using this menu. In that case, use the time setting function of
“MUTOH Maintenance Engineer Assistant”.
"7.3.8 Date & Time Setting" p.7-29
[Enter] key
Press [Enter] or [Cancel] key to go back
to Time Check Menu
Rev.-01 5-52
[>] key
5-53 Rev.-01
Items Contents
240 CW Adjusts the VSD 3-S at 240 cps / CW printing.
240 CCW Adjusts the VSD 3-S at 240 cps / CCW printing.
320 CW Adjusts the VSD 3-S at 320 cps / CW printing.
320 CCW Adjusts the VSD 3-S at 320 cps / CCW printing.
[<] key
[>] key
Rev.-01 5-54
[<] key
[>] key
5-55 Rev.-01
NOTE
The updated parameters will not be stored in the flash memory unless the system power is turned
OFF.
• CR return position
• Head rank
• Voltage offset
• Uni-D / Bi-D Low
• Uni-D / Bi-D High
• Side margin
• Not-filled flag
• Serial number
• Debug Bit
[<] key
[Enter] key
CR Return Position Update Menu
[Cancel] key
[>] key [<] key [Enter] key
Head Parameter Update Menu
[Cancel] key
[>] key [<] key [Enter] key
Head Voltage Offset Menu
[Cancel] key
[>] key [<] key
[Enter] key
Uni-D/Bi-D Low Update Menu
[Cancel] key
[>] key [<] key [Enter] key
Uni-D/Bi-D High Update Menu
[Cancel] key
[>] key [<] key [Enter] key
Side Margin Update Menu
[Cancel] key
[>] key [<] key [Enter] key
Ink Parameter Update Menu
[Cancel] key
[>] key [<] key
[Enter] key
Serial No.Update Menu
[>] key [Cancel] key
[Enter] key
Debug Bit Update Menu
[Cancel] key
Rev.-01 5-56
[Enter] key
[Enter] key
[Enter] key
[Enter] key
[Enter] key
5-57 Rev.-01
Items Contents
240 CW Adjusts the VSD 3-S at 240 cps. CW printing.
240 CCW Adjusts the VSD 3-S at 240 cps. CCW printing.
320 CW Adjusts the VSD 3-S at 320 cps. CW printing.
320 CCW Adjusts the VSD 3-S at 320 cps. CCW printing.
[<] key
[>] key
When it is 240 CW
Press [Setting/Value+] or [Setting/Value-] key
to change unit to pulse
Volt range: -5V to 5V (0.1V)
VH3L-1 to VH3L-4
VH3S-1 to VH3S-4
Rev.-01 5-58
[<] key
[>] key
5-59 Rev.-01
[>] key
Rev.-01 5-60
[Enter]
key
[Enter] key
NOTE
When selecting "Reset", be sure to install the cartridge.
5-61 Rev.-01
NOTE
The fourth digit of the serial number indicates either of the followings:
• A: United States
• E: Europe
• J: Japan
Rev.-01 5-62
TIP
• Debug bit is displayed as a binary number. The factory-setting value and default value are as
follows.
• Factory-setting value: 000000
• Default value: 000000
[Enter]
[Enter]
[Enter]
Input value (digit by digit)
Change the setting value by pressing
[>]key [<]key [+] or [-]key
[>]key [<]key
[>]key [<]key
[>]key [<]key
[>]key [<]key
[>]key [<]key
[>]key [<]key
NOTE
This function is not used in maintenance work.
5-63 Rev.-01
Items Contents
240 cps CW Servo setting at CR CW direction, 240 cps
240 cps CCW Servo setting at CR CCW direction, 240 cps
320 cps CW Servo setting at CR CW direction, 320 cps
320 cps CCW Servo setting at CR CCW direction, 320 cps
Items Contents
Proportional gain Sets proportional gain/
Integral gain Sets integral gain
Low-pass filter Sets low-pass filter
PWM scale Sets PWM scale
ωC Sets ω C
Rev.-01 5-64
[<] key
[>] key
='PVGT?MG[
The maximum / minimum / count value for each item is shown blow.
5-65 Rev.-01
Rev.-01 5-66
5-67 Rev.-01
CAUTION
TIP
• If the number of endurance running cycles is set to -1, the carriage continuously repeats endurance
running until cancel input is given from the operation panel.
• The maximum counter value for endurance running cycles is 99999999 (up to 8-digit number). If the
number of cycles exceeds the maximum value, the counter is reset to 0.
• The carriage moving distance is fixed to the maximum value of print area.
CW-speed
[Enter] key
CCW-speed
[Enter] key
Endurance Count
[Enter] key
Performing endurance
[Enter] or [Cancel] key
Rev.-01 5-68
TIP
• The following table shows the motor moving parameters to media feed amount.
Speed 35CPS
Acceleration 0.1G
Deceleration 0.1G
• If the number of endurance running cycles is set to -1, the carriage continuously repeats endurance
running until cancel input is given from the operation panel.
• The maximum counter value for endurance running cycles is 99999999 (up to 8-digit number). If the
number of cycles exceeds the maximum value, the counter is reset to 0.
5-69 Rev.-01
TIP
• If the number of endurance running cycles is set to -1, the carriage continuously repeats endurance
running until cancel input is given from the operation panel.
• The maximum counter value for endurance running cycles is 99999999 (up to 8-digit number). If
the number of cycles exceeds the maximum value, the counter is reset to 0.
[<] key
[Enter]
[>] key [<] key key
[Enter]
[>] key [<] key key
[Enter]
[>] key [<] key key
[Enter]
[>] key key
Endurance Count
Rev.-01 5-70
TIP
• If the number of endurance running cycles is set to -1, the carriage continuously repeats endurance
running until cancel input is given from the operation panel.
• The maximum counter value for endurance running cycles is 99999999 (up to 8-digit number). If
the number of cycles exceeds the maximum value, the counter is reset to 0.
Endurance count
[Enter] key
Performing endurance running
[Enter] or [Cancel] key
5-71 Rev.-01
TIP
• In the general endurance menu, the following operations are performed as one cycle of endurance
running
• Carriage stroking: 1 stroke
• Media feed: 1 cycle
• If the number of endurance running cycles is set to -1, the carriage continuously repeats stroking
until cancel input is given from the operation panel.
• The maximum counter value for endurance running cycles is 99999999 (up to 8-digit number). If
the number of cycles exceeds the maximum value, the counter is reset to 0.
CW-speed
[Enter] key
CCW-speed
[Enter] key
Media feed amount
[Enter] key
Endurance count
[Enter] key
Performing endurance running
[Enter] or [Cancel] key
Rev.-01 5-72
[<] key
Number of endurance running cycles
for the CR Motor
[>] key [<] key
Number of endurance running cycles
for the PF Motor
[>] key [<] key
Number of endurance running cycles
for the Pump motor
[>] key [<] key
Number of endurance running cycles
for Sequential Printing
[>] key [<] key
Number of general endurance running cycles
[>] key
5-73 Rev.-01
[<] key
[>] key
5.15.1 Version
In this menu, you can check the ROM version of the controller board firmware, and the version of the
controller board. The firmware version (AP version) is displayed as “XX.XX“. The controller board version
is displayed in hex format (2 digit).
[<] key
[>] key
Rev.-01 5-74
5.15.2 Sensor
The status of the following sensors on the controller board is displayed.
[<] key
Pre-heater condition display
5-75 Rev.-01
5.15.3 Heater
In this menu, you can check whether pre-heater, platen heater, and after-heater works properly or not. The
printer sets the temperature at 50°C and controls the selected heater process. Press [Cancel] key to stop the
operation.
If the temperature reaches to the set value, the printer keeps the temperature control.
[<] key
[>] key
5.15.4 History
You can check the maintenance history of the controller board control device. The history is displayed in H
(hour) / M (min.) / S (sec.).
Total operating time of each heater shows the period from when the printer is used in self-diagnosis mode.
Daily operating time is not counted.
[<] key
Time of using Pre-heater
[>] key
Rev.-01 5-76
Select either Top & Width / Width / Off. When Off is selected, you can set the media width in the media width
setting menu.
Items Contents
Top & Width Normal media detection mode
Width Detects media width.
Off Does not detects media.
[-] key
Press the [+] or [-] key
to change the selection.
[+] key [-] key
[+] key
5-77 Rev.-01
Rev.-01 5-78
6 Maintenance Mode 2
6.1 Introduction ............................................................................................. 6- 2
6-1 Rev.-01
6.1 Introduction
This chapter provides information on the maintenance mode2.
The maintenance mode2 provides the user with functions of displaying and initializing the life counters. It is
used in the manufacturing process, adjustment, and maintenance.
The maintenance mode2 is implemented in the system firmware. All functions are available from the
operation panel.
TIP
Rev.-01 6-2
[<] key
[Enter] key
Counter display
[Cancal] key
[>] key [<] key
[Enter] key
Counter initialization
[Cancal] key
[>] key [<] key
[Enter] key
Counter print
[>] key [Cancal] key
[<] key [Enter] key
Media feed
[Cancal] key
[>] key
6-3 Rev.-01
NOTE
All life counters are displayed in decimal number.
Rev.-01 6-4
[<] key
Ink consumption (K) counter
6-5 Rev.-01
Rev.-01 6-6
[>] key
6-7 Rev.-01
[Enter] key
Rev.-01 6-8
7 Adjustment
7.1 Introduction ............................................................................................. 7- 3
7-1 Rev.-01
Rev.-01 7-2
7.1 Introduction
This chapter provides information on necessary adjustment items and procedures.
TIP
"10.4 Jigs and Tools" p.10-8
7-3 Rev.-01
Rev.-01 7-4
7-5 Rev.-01
Rev.-01 7-6
7-7 Rev.-01
On this printer, you can export and import the parameter settings, as well as installation of the firmware via
network by using dedicated software.
NOTE
For backing up/installing parameters or installing firmware, you can use either of the following
software. Follow the procedure corresponding to the software you will use.
• Mutoh Maintenance Engineer Assistant: The explanation is described below. The existing printers
has been set up using this software.
• Mutoh Service Assistance: Newly built software. Some of the specification has been added and
revised.
"7.4 Working with MUTOH Service Assistance" p.7-30
CAUTION
Do not provide “MUTOH Maintenance Engineer Assistant” to the customer because the
software can upload the printer parameter to computer.
NOTE
You can skip operations 2, 3, 4, and 7 above if you upgrade the firmware version only.
Rev.-01 7-8
䎳 Set IP Address of PC
䎳 Operation for operation panel
Maintenance work
䎳 Execute Board Manager mode
NO
䎰 Parameter settings
accessible?
YES
䎳 Save parameters
䎰 Install Firmware
YES
䎳 Initialize NV RAM
End
7-9 Rev.-01
䎳 Set IP Address of PC
䎰 Install Firmware
End
TIP
The main board-unique adjustment parameters cannot be erased or modified.
If the main board assembly is found to need replacement during maintenance operations, make sure to back
up the parameters. The backup data can be used to restore the original system status, omitting some
adjustment steps.
• Windows PC:
• CPU: Pentium 400MHz or higher, Installed memory: 128MB or more
• With one of the following installed: Windows98/Windows98SE/WindowsMe/Windows2000/
WindowsXP
Rev.-01 7-10
7-11 Rev.-01
Rev.-01 7-12
CAUTION
• For the IP address, use the default value as much as possible. If you want to use other
IP address, consult with the network administrator of the network to be connected.
• Do not make the IP address in three digits on purpose by entering “0” to 1 digit or 2 digits
strings. For example, the strings which should be entered is “10“, you don’ t have to enter
“010“. It may be a cause of communication error.
7-13 Rev.-01
Rev.-01 7-14
CAUTION
When the printer and PC are not directly connected with crossover cable but connected via
hub, the IP address needs to be different from that of devices on the network to be
connected. To connect via hub, consult with the network administrator.
Network port
NOTE
• When connecting the printer and PC on a one-to-one basis, use a “crossover cable”. When
connecting the printer and PC via hub, use a “straight cable”.
• Use the printer and host PC on a one-to-one basis using crossover cable, not a part of network, as
possible.
7-15 Rev.-01
NOTE
If “waiting for command” is not displayed, follow the steps below.
If IP address that is not default is displayed on the board, releasing [Back] key will display
[IP192.168.xxx.xxx] (depending on the set address) on the LCD. In this case, display either of the
default IP (IP 192.168.1.253) or the set IP address using [+] and [-] key, and press [Enter] key.
Then, “waiting for command” will be displayed.
Rev.-01 7-16
NOTE
The extension of parameter file is “*.prm“
7-17 Rev.-01
NOTE
In the “Save of receive parameter file” window, the file name to be saved is specified automatically
(you can change the file name). The specified name will be the serial number of the printer.If the
printer has no serial number, default file name will be displayed.
Rev.-01 7-18
When performing the following maintenance works, always install the firmware.
CAUTION
Be careful not to install wrong version of firmware. Installing wrong firmware may disable
printer startup. In this case, MAIN board replacement is required.
NOTE
The extension of firmware file is “*.jfl“
CAUTION
After replacement of MAIN board assembly, make sure DIP SW position is set so that
overwrite-proof function is enabled. Otherwise, when wrong firmware is installed, it may
disable printer startup. In this case, MAIN board replacement is required.
NOTE
Make sure that Paper guide R2 is attached after replacement of MAIN board assembly.
7-19 Rev.-01
-5&
%
10
2
No. Item
1 MAIN board
2 DIP SW
3 DIP SW 1
4 DIP SW 2
5. Install firmware referring "(2) Transferring Firmware" p.7-22 and "(3) Confirming Completion of
Installation to Printer" p.7-24.
6. Send parameters referring "7.3.6 Sending Parameters" p.7-26.
Rev.-01 7-20
NOTE
If there is no backup parameter is saved for some reason, such as parameter backup malfunction
because MAIN board is damaged, etc., install the latest firmware, initialize NVRAM, then set
parameters manually.
"6.3.2 Counter Initialization Menu" p.6-6
"5.11.2 Parameter Update Menu" p.5-56
NOTE
After installation, make sure to set DIP SW position to the right (opposite of origin side) as shown
below.
-5&
%
10
9. Attach covers.
7-21 Rev.-01
NOTE
When connecting the printer and PC on a one-to-one basis, use “crossover cable”. When connecting
the printer and PC via hub, use “straight cable”.
Rev.-01 7-22
CAUTION
• After the “Transfer completed” window is displayed, only the transfer of installation file
from “MUTOH Maintenance Engineer Assistant” to the printer is completed, not program
installation to the printer. Do not turn off the printer until installation to the printer finishes.
• When “Transfer failed incompatible F/W” message is displayed while installation of proper
firmware, see the section below:
"(1) Setting DIP SW on MAIN board assembly" p.7-19
7-23 Rev.-01
CAUTION
While the LCD display is in the Erasing to Comparing status, the power key is disabled. In
this situation, never disconnect the plug of the printer. Doing so may disable printer startup,
which will require MAIN board replacement.
Rev.-01 7-24
㨠㨞㨍㨚㨟㨒㨑㨞ޓ㨏㨛㨙㨜㨘㨑㨠㨑
㨤㨤㨤㨤㨤㨤ޓ㨎㨥㨠㨑㨟ޓ㨞㨑㨏㨢
NOTE
If an error occurs during installation, the buzzer sounds at intervals of 0.25 second, while the LCD
displays error message and all Hight, Low, Wave, Fine & S.Fine flash. In this case, follow the
troubleshooting instructions. To stop the buzzer, press any key except for the power key once.
Pressing the key once again will return the LCD display to “waiting for command” and only the
Power LED on.
7-25 Rev.-01
NOTE
Before sending parameters, perform the following work.
• Receiving parameters: "7.3.4 Receiving Parameters" p.7-17
• Firmware installation: "7.3.5 Firmware Installation" p.7-19
NOTE
The extension of parameter file is “*.prm“
Rev.-01 7-26
NOTE
Almost as soon as the “Send completed” window is displayed, parameter writing to printer also
finishes. If writing to printer finishes successfully, the LCD displays the following:
Transfer complete
Buzzer sounds three times and only Power LED turns on. Then, when the LCD displays
16372 bytes recv
parameter writing completes.
NOTE
The extension of subcontroller file is “*.mfl“
CAUTION
Be careful not to transfer wrong version of firmware. Installing wrong firmware may disable
printer startup. In this case, MAIN board replacement is required.
7-27 Rev.-01
Rev.-01 7-28
NOTE
The date and time information of PC is transferred directly. Check whether the information is correct
or not.
7-29 Rev.-01
On this printer, you can export and import the parameter settings, as well as installation of the firmware via
network by using dedicated software.
NOTE
For backing up/installing parameters or installing firmware, you can use either of the following
software. Follow the procedure corresponding to the software you will use.
• Mutoh Maintenance Engineer Assistant: The explanation is described below. The existing printers
has been set up using this software.
• Mutoh Service Assistance: Newly built software. Some of the specification has been added and
revised.
CAUTION
Do not provide “MUTOH Service Assistance” to the customer because the software can
access the functions concerning security data of the printer.
TIP
The main board-unique adjustment parameters cannot be erased or modified.
If the main board assembly is found to need replacement during maintenance operations, make sure to back
up the parameters. The backup data can be used to restore the original system status, omitting some
adjustment steps.
• Windows PC:
Rev.-01 7-30
7-31 Rev.-01
Rev.-01 7-32
CAUTION
When the printer and PC are not directly connected with crossover cable but connected via
hub, the IP address needs to be different from that of devices on the network to be
connected. To connect via hub, consult with the network administrator.
7-33 Rev.-01
CAUTION
CAUTION
Login name and Password are not disclosed in this manual. Contact a MUTOH dealer for
the information.
Rev.-01 7-34
NOTE
When “MSA for User” starts up in English UI mode, the “MSA for Technician” mode is also
displayed in English. You need to log off and log in after changing the language mode by selecting
[Setting (S)] - [Language (L)] in Technician mode.
Network port
NOTE
• When connecting the printer and PC on a one-to-one basis, use a “crossover cable”. When
connecting the printer and PC via hub, use a “straight cable”.
• Use the printer and host PC on a one-to-one basis using crossover cable, not a part of network, as
possible.
7-35 Rev.-01
NOTE
If the start mode is not appropriate, an error message will be displayed. In that case, select an
appropriate mode and restart the printer.
"7.4.4 Date & Time Setting" p.7-40 Start the printer with Board Manager mode.
"7.4.5 Editing Media Type" p.7-41 Start the printer with Printer mode.
"7.4.6 Downloading and Saving Error Start the printer with any mode
Log" p.7-43
"7.4.7 Updating Main Firmware" p.7- Start the printer with Board Manager mode.
47
"7.4.8 Updating the Firmware of Start the printer with Board Manager mode.
Heater Controller" p.7-48
"7.4.9 Receiving Parameters" p.7-49 Start the printer with any mode
"7.4.10 Sending Parameters" p.7-51 Start the printer with Board Manager mode.
"7.4.11 Using Diagnostic Mode" p.7-54 Start the printer with Printer mode.
"7.4.12 Downloading Individual Code" Start the printer with Board Manager mode.
p.7-58
"7.4.13 Uploading Authorization Start the printer with Board Manager mode.
Code" p.7-59
"7.4.14 Referring Setup List Start the printer with Printer mode.
Information" p.7-61
"7.4.15 Referring Adjust Parameters" Start the printer with Printer mode.
p.7-63
(8-a)Printer mode
Starts the printer with Printer mode.
Printer mode indicates the status that the printer is powered on normally by pressing the [Power] key on the
operation panel.
Rev.-01 7-36
NOTE
If “waiting for command” is not displayed, follow the steps below.
If IP address that is not default is displayed on the board, releasing [Back] key will display
[IP192.168.xxx.xxx] (depending on the set address) on the LCD. In this case, display either of the
default IP (IP 192.168.1.253) or the set IP address using [+] and [-] key, and press [Enter] key.
Then, “waiting for command” will be displayed.
7-37 Rev.-01
3. After “Menu 1: Settings >” is displayed on the LCD panel, IP address, subnet mask, and default gateway
can be confirmed by pressing the buttons explained below.
[>] key
[Setting/value +] key
NOTE
If “Set 23: IP Address” or other item is not displayed, change the settings so that IP address or other
items can be displayed by selecting “Menu 5: Basic Selection“.
“Operation Manual“
Rev.-01 7-38
* key
NOTE
The LCD display changes as shown right
if the network interface card cannot be
recognized because of the damage or poor 㨣㨍㨕㨠㨕㨚㨓ޓ㨒㨛㨞ޓ㨏㨛㨙㨙㨍㨚㨐
contacting. * key
㧺㨛ޓ㧺㨑㨠㨣㨛㨞㨗ޓ㧵㨚㨠㨑㨞㨒㨍㨏㨑
* key
7-39 Rev.-01
CAUTION
• Use the default IP address if there is no problem on using the printer. If you want to
use Other than the default value, consult the network administrator of the network.
• Do not add “0” when setting an IP address of 1 or 2 digit to IP address field to make the
value 3 digit. Foe example, if you want to enter “010” instead of “10“, the network device
of the printer will not recognize “010” as “10” so that the communication error will occur.
Rev.-01 7-40
NOTE
• The date and time information of PC is transferred directly. Check whether the information is
correct or not.
• Confirm that the printer is started with Board Manager mode.
"(8-b) Starting Board Manager Mode" p.7-37
NOTE
Before editing, make sure that the printer is started with Printer mode.
"(8-a) Printer mode" p.7-36
7-41 Rev.-01
Rev.-01 7-42
6. On the “Media type upload” window, click [OK].
NOTE
Downloading and saving error log can be done either in Printer mode and Board Manager mode.
7-43 Rev.-01
NOTE
You can download the log data by selecting [Operation (O)] - [Download (D)] in the “Error log
download” screen.
Rev.-01 7-44
NOTE
Saving log data can be done by selecting [File] - [Save as...] in the on the “Error log download”
window.
7-45 Rev.-01
NOTE
When referring error log, follow the steps below.
1. On the “Error log download” window, click
[Open]
Rev.-01 7-46
NOTE
Before the operation, make sure that the printer is started with Board Manager mode.
"(8) Starting Board Manager Mode" p.7-16
7-47 Rev.-01
CAUTION
After the “Transfer completed” window is displayed, only the transfer of installation file from
“MSA for Technician” to the printer is completed, not program installation to the printer. Do
not turn off the printer until installation to the printer finishes.
A buzzer on the MAIN board assembly sounds three times when the program installation
finishes.
NOTE
Before the operation, make sure that the printer is started with Board Manager mode.
"(8) Starting Board Manager Mode" p.7-16
Rev.-01 7-48
NOTE
Downloading and saving of backup parameters and main board inheritance information can be done
either in Printer mode and Board Manager mode.
7-49 Rev.-01
NOTE
If a communication error occurs after clicking [Yes] or [No], an error message will by displayed. On
the error message window, click [OK] to return to main window.
In this section, how to download the main board inheritance information from the main board for replacement
by using MSA for Technician.
Rev.-01 7-50
NOTE
Before the operation, make sure that the printer is started with Board Manager mode.
"(8) Starting Board Manager Mode" p.7-16
7-51 Rev.-01
NOTE
If a communication error occurs after clicking [Yes] or [No], an error message will by displayed. On
the error message window, click [OK] to return to main window.
Rev.-01 7-52
NOTE
If you select a file with extension other than *.bii and click [Open], an error message will be displayed
and returns to the main window.
NOTE
If a communication error occurs after clicking [Yes] or [No], an error message will by displayed. On
the error message window, click [OK] to return to main window.
7-53 Rev.-01
NOTE
Before the operation, make sure that the printer is started with Printer mode.
"(8-a) Printer mode" p.7-36
NOTE
“Remote panel” window always monitors the printer status. Therefore, if a communication error has
occurred, an error message will be displayed.
Rev.-01 7-54
No. Description
1 Indicates ink colors.
2 Displays subtank sensor status.
Green: Sensor is ON
Red: Sensor is OFF
3 Displays two-way valve status.
Open: Two-way valve is open.
Close: Two-way valve is close.
4 Displays cartridge status.
Green: Cartridge(s) is attached.
Red: Cartridge(s) is not attached.
5 Displays that ink is almost end.
Green: Normal
Red: Almost end
6 Displays head temperature. (C = Celsius, F = Fahrenheit)
7 Stops monitoring.
NOTE
If a sensor has a problem and cannot monitor the printer status, the item is displayed in gray. Also, if
the printer does not have the function, the item is displayed in gray.
7-55 Rev.-01
No. Description
1 Displays following cartridge information.
• Format check
• Format
• Color
• Cartridge type
• Ink kind
• Capacity (ml)
• Consume (ml)
• Company code
• Serial No.
• Insert count
• Empty flag
2 No information is displayed if no cartridge is inserted.
3 Stops monitoring.
4 Indicates any other color cartridge than specified is inserted
to the slot.
Rev.-01 7-56
No. Description
1 Displays the information of following functions concerning
pre-heater, platen heater, and after heater (top to bottom)
• Print temperature
• Wait temperature
• Wait time over setting
• Thermistor 1 - 4
* Each value is displayed in both C (Celsius) and F
(Fahrenheit). “AD” is reference information for developers.
2 Turns to green when thermistor temperature reaches the set
value.
3 Stops monitoring.
4 Turns to green when temperature reaches set value and
starts printing.
NOTE
If the temperature sensor has a problem and cannot display the monitored information, thermistor
temperature information displays “20 °C (68 F°)”, which is the default value.
7-57 Rev.-01
NOTE
Before the operation, make sure that the printer is started with Board Manager mode.
"(8) Starting Board Manager Mode" p.7-16
NOTE
If a communication error occurs after clicking [Yes] or [No], an error message will by displayed. On
the error message window, click [OK] to return to main window.
Rev.-01 7-58
NOTE
The individual code saved above is used for authorization code issue.
Send the individual code file to a dealer of MUTOH INDUSTRIES LTD to obtain an authorization
code file.
NOTE
Before the operation, make sure that;
• Save the authorization code file (*.ulk) to a folder before uploading the file to the printer.
• Printer is started with Board Manager mode
"(8) Starting Board Manager Mode" p.7-16
7-59 Rev.-01
NOTE
If you select an inappropriate file and click [Open], an error message will be displayed and returns to
the main window.
Rev.-01 7-60
NOTE
Before the operation, make sure that the printer is started with Printer mode.
"(8-a) Printer mode" p.7-36
7-61 Rev.-01
NOTE
The backup parameter file on the window can be referred after changing the window tab. Also,
obtaining other parameter or opening a saved parameter file updates the contents.
Rev.-01 7-62
NOTE
Before the operation, make sure that the printer is started with Printer mode.
"(8-a) Printer mode" p.7-36
7-63 Rev.-01
NOTE
If you select an inappropriate file, such as the file extension is other than “*.prm”, and click [Open],
an error message will be displayed and returns to the main window.
Rev.-01 7-64
NOTE
The backup parameter file on the window can be referred after changing the window tab. Also,
obtaining other parameter or opening a saved parameter file updates the contents.
7-65 Rev.-01
NOTE
Once you quit the MSA, it starts with User mode next time. If you want to start it up with Technician
mode, you must do login operation once more.
Rev.-01 7-66
TIP
"10.4 Jigs and Tools" p.10-8
No. Part name
1 PF bracket
2 PF motor shaft
3 PF motor fixing screws
2. Tighten the PF motor fixing screws. At that time, pull the PF motor shaft in the direction shown above
with a bigger arrow so that tension gauge indicates 40.0 ± 0.5N (4078.8gf ± 50.9gf).
7-67 Rev.-01
CAUTION
No. Part name
1 PF encoder assembly
2 PF encoder scale
2. Align the PF encoder assembly so that the corner covers the periphery of the PF encoder scale, then fix
the PF encoder assembly with screws.
Rev.-01 7-68
NOTE
Align the PF encoder so that the encoder scale slit periphery came very close to the corners of the PF
encoder.
PF encorder scale
come very close to
this point.
PF encorder scale
PF encorder
No. Part name
1 Slit guide
2 Scale
3 PF scale assembly
4. Turn the scale around to check that the scale does not swing toward the speed reduction pulley from the
center of the encoder gap. If it swings, adjust the PF encoder assembly position again.
NOTE
There is no problem even if the scale hits the slit guide when turned around.
7-69 Rev.-01
1. Tighten the CR tension mounting shaft, and align the left side (viewed from the front of the printer) of
the graduation alignment pointer with the center line of graduations on the driven pulley base.
1 2 3 4
No. Part name
1 Driven pulley base
2 Driven pulley base graduations
3 Graduation alignment pointer
4 CR tension mounting shaft
2. After adjustment, apply screw-locking agent to the screw head of the CR tension mounting shaft not to
loosen it.
Rev.-01 7-70
CAUTION
To align the graduation alignment pointer with the center line of driven pulley base, align the
left side (viewed from the front of the printer) of the pointer with the center line as shown
below.
Alignment pointer
L side R side
NOTE
Before starting adjustment, remove the following parts.
• CR board cover: "4.6.1 Replacing Print Head" p.4-56
• Cable cover R: "4.6.1 Replacing Print Head" p.4-56
Adjust the horizontal height of the head alignment before adjusting the vertical alignment slant of
head alignment.
In this procedure, align the print head in the direction shown below.
Print head
7-71 Rev.-01
1. Start the system in self-diagnosis function mode and print the adjustment patterns in “Head Slant Check
Menu 1”.
"5.7.4 Head Slant Check Menu" p.5-29
2. Make adjustment based on the printed adjustment patterns.
$
#
OO
% & '
Rev.-01 7-72
NOTE
Before starting adjustment, remove the following parts.
• CR board cover: "4.6.1 Replacing Print Head" p.4-56
• Cable cover R: "4.6.1 Replacing Print Head" p.4-56
Before aligning print head in vertical direction, perform the alignment in horizontal direction.
"7.8 Head Alignment (Horizontal Height)" p.7-71
In this procedure, align the print head in the direction shown below.
Print head
Side view
1. Start the system in self-diagnosis function mode and print the adjustment patterns in “Head Slant Check
Menu 2”.
"5.7.4 Head Slant Check Menu" p.5-29
7-73 Rev.-01
%%9
$ %9
% & '
Rev.-01 7-74
3. Loosen the vertical-slant adjusting tab screw and move the tab left and right to adjust the head vertical
angle.
TIP
"10.4 Jigs and Tools" p.10-8
NOTE
Before starting adjustment, remove the following parts.
• Cable cover L "4.6.1 Replacing Print Head" p.4-56
7-75 Rev.-01
2. Place the jig cutter holder (VJ) on the front of pressure arm, which is the third one from the origin.
Rev.-01 7-76
3. Place the cutter holder on the side face of the jig, set the cutter holder to the depression of the jig, and
hold the cutter holder down from above. Make sure that the part indicated by a circle in the figure holds
the cutter holder, fasten the tentatively-tightened screw fully and determine the cutter holder height.
7-77 Rev.-01
TIP
"10.4 Jigs and Tools" p.10-8
1. When moving the carriage, place the PG height checking jig onto the platen.
2. Move the carriage from the origin side while the head height adjusting lever is in “LOW”.
3. Check that the carriage can pass through a gap above the 1.1mm part of the PG height checking jig and
cannot pass through a gap above the 1.3mm part.
OO OO
Rev.-01 7-78
4. Reverse the direction of the jig and move the carriage from the opposite side of the origin.
5. If the result of step 3 is NG, readjust the PG height by moving two height adjust cams on both left and
right of carriage.
• To raise the head height: Rotate cam upward.
• To lower the head height: Rotate cam downward.
NOTE
The left and right cam changes the height separately. Make sure that follow the steps 3 to 4 and check
both left and right of the head height is proper by using PG height checking jig.
6. Apply adhesion bond to the height adjustment cam and fix the height.
7. Return the carriage to the origin side.
8. Close the covers.
• P_EDGE sensor
• P_REAR sensor
7-79 Rev.-01
NOTE
• When you adjust the sensor sensitivity, note the following;
• Any ambient light, such as sun light or room light, does not interfere with the sensor.
• Keep the media holding lever down so that the media is stable on the sensor during adjustment.
If media is not securely held, the sensor detection accuracy may be decreased.
• Use non-conductive screwdriver when operating the trimmer on the MAIN board assembly.
If a conductive screwdriver contacts with electronic component on the MAIN board or frame,
it may cause a short-circuit.
• Before adjusting sensor sensitivity, perform the following work.
• Install all covers except for media guide R2.
"4.2 Removal of Covers" p.4-5
TIP
"10.4 Jigs and Tools" p.10-8
Rev.-01 7-80
NOTE
Start the self-diagnosis function before setting the test media. Otherwise, suction fan is not rotated
and you cannot get correct setting value.
TIP
"5.2.2 Starting Up" p.5-5
NOTE
The suction fan will not be rotated if the [Enter] key is pressed before setting the test media. Make
sure to press the [Enter] key after setting the test media.
7-81 Rev.-01
9. Adjust the P_EDGE sensor adjusting volumes as shown below so that the value displayed in the operation
panel becomes “216 ± 10”.
Counterclockwise: Sensitivity increases
Clockwise: Sensitivity decreases
• Trimmer R361: Rough adjustment
• Trimmer R365: Fine adjustment
Main board
1 2
12. Check that the value displayed in the operation panel is “80” or less.
Rev.-01 7-82
TIP
"10.4 Jigs and Tools" p.10-8
TIP
"5.2.2 Starting Up" p.5-5
7-83 Rev.-01
7. Adjust the P_REAR sensor adjusting volumes as shown below so that the value displayed in the operation
panel becomes “216 ± 10”.
Counterclockwise: Sensitivity increases
Clockwise: Sensitivity decreases
• Trimmer R371: Rough adjustment
• Trimmer R373: Fine adjustment
Main board
1 2
Rev.-01 7-84
8 Maintenance
8.1 Introduction ............................................................................................. 8- 2
8.4 Lubrication/Bonding............................................................................... 8- 7
8-1 Rev.-01
8.1 Introduction
This chapter provides information about the periodical services, part life, lubrication/bonding, and transport.
WARNING
Before starting any maintenance work, always perform the following operations.
• Turn the printer. power OFF.
• Remove the power cable from the power outlet.
Not doing so may cause electric shock or damage to the electric circuit.
• Unplug the cables connected to the printer.
Failure to do so could result in damage to the printer.
CAUTION
• Make sure there is sufficient space around the printer when performing maintenance
work.
• When servicing the machinery inside with some covers removed, pay special attention
not to be injured by the driving mechanisms.
• Maintenance must be done by more than two person for the following work.
• When disassembling or reassembling the printer and the optional stand
• When packing the printer for transportation
Rev.-01 8-2
TIP
• Operation manual
• Separate sheet “Exploded view” P.2-P.10
8-3 Rev.-01
Rev.-01 8-4
TIP
"6.3.1 Counter Display Menu" p.6-4
8-5 Rev.-01
Rev.-01 8-6
8.4 Lubrication/Bonding
This section covers the lubrication/bonding information.
After disassembling/assembling this printer, always perform necessary lubrication/bonding according to
Table 8-4"Lubricant List"(p.6).
CAUTION
Only use specified lubricants and greases. The use of unauthorized lubricants and greases
may damage the components and shorten the printer life.
Cover section Roll receiver Apply to the top Dow Corning MOLYKOTE
(L, R) cover contacting Toray Co.,Ltd. (R)EM-60L
surface. GREASE
Front cover Apply to the top Dow Corning MOLYKOTE
support pin L cover contacting Toray Co.,Ltd. (R)EM-60L
surface. GREASE
CR section Cursor guide Apply to the front Mitsubishi Super multi-
surface. dia tetrat
No.32
Pressure Apply to the Dow Corning MOLYKOTE
shaft bearing peripheral surface. Toray Co.,Ltd. (R)EM-60L
GREASE
Pressure Apply to the Dow Corning MOLYKOTE
shaft stopper pressure lever Toray Co.,Ltd. (R)EM-60L
springs. GREASE
Head section Head cable Affix to each cable Not specified 10mm- width
(for locating and double faced
holding) tape
Cable guide CR cable Affix to each cable Not specified 10mm-width
section (for locating) double faced
tape
Tube guide Affix to the tube Not specified 10mm-width
guide (for double faced
locating) tape
Others Screw Apply to the area Three Bond 1401 -
screw-locking Co., Ltd.
agent is applied.
8-7 Rev.-01
TIP
Operation manual
11. If the optional stand is used, separate the printer from the stand.
TIP
Operation manual
Rev.-01 8-8
9 Troubleshooting
9.1 Introduction ............................................................................................. 9- 2
9-1 Rev.-01
9.1 Introduction
This chapter provides information on possible causes of machine errors/damage and recovery actions.
If the machine is malfunctioning and an error message is displayed on the operation panel, refer to "9.2
Troubleshooting with Error Messages" p.9-2. If the machine is malfunctioning but no error messages are
displayed, refer to "9.3 Troubleshooting Without Error Messages" p.9-30.
If cause of errors/damage and recovery actions are not found in this chapter, or the machine cannot restore to
normal status, please contact the distributor your purchased the product from or our customer support center.
Rev.-01 9-2
Table 9-2 Events and Check Items for Operation Status Messages
No. Message Event/ Check item Action Reference
symptom
1 Cover Open Front cover is Is cover sensor Tighten cover sensor "4.8.3
open. assembly loose? assembly screws. Replacing
Cover Sensor
Assembly"
p.4-78
2 Lever Up Media holding 1. Is cover sensor Correctly connect cover "4.3.3
lever is turned assembly cable sensor assembly cables Replacing
backward. connected securely? to main board assembly Main Board
connector J117. Assembly"
p.4-26
2. Does pressure lever Lubricate pressure cam. "8.4
move smoothly? Lubrication/
Bonding"
p.8-7
3. Is lever sensor Adjust lever sensor "4.5.3
assembly fitted assembly position. Replacing
correctly? Lever
Sensor" p.4-
49
4. Is sensor of lever Clean sensor face using "4.5.3
sensor assembly a swab. Replacing
contaminated? Lever
Sensor" p.4-
49
5. Is lever sensor Correctly connect lever "4.5.3
cable connected sensor assembly cables Replacing
securely? to main board assembly Lever
connector J132. Sensor" p.4-
49
6. Check the cover Replace cover sensor "4.8.3
sensor from "Sen assembly. Replacing
4:Cover" of self- Cover Sensor
diagnosis function. Assembly"
p.4-78
7. Check the lever Replace lever sensor "4.5.4
sensor from "Sen assembly. Replacing T
5:Lever" of self- Fence" p.4-50
diagnosis function.
9-3 Rev.-01
Table 9-2 Events and Check Items for Operation Status Messages (Continued)
No. Message Event/ Check item Action Reference
symptom
2 Lever Up Media holding 8. Main board Replace main board "4.3.3
lever is turned assembly may be assembly. Replacing
backward. damaged. Main Board
Assembly"
p.4-26
3 Media End Displayed 1. Is P_EDGE sensor Securely connect it to "4.10.1
when media is assembly cable at CR board assembly Replacing CR
not set the head section connector J211. Board
connected Assembly"
correctly? p.4-84
2. Is P_REAR sensor Securely connect it to "4.3.3
assembly under main board assembly Replacing
media guide R connector J114. Main Board
connected Assembly"
correctly? p.4-26
3. Check sensor Adjust with main board "7.12.1
sensitivity from assembly volume P_EDGE
"Sen 6:EdgeAD" of (R117, R119). Sensor
self-diagnosis Replace P_EDGE Sensitivity
function. sensor assembly. Adjustment"
p.7-80
4. CR board assembly Replace CR board "4.10.1
may be damaged. assembly. Replacing CR
Board
Assembly"
p.4-84
5. Check presence of When "Media End" is "4.9.2
media from "Sen displayed even if media Replacing
7:Rear" of self- is set, replace P_REAR P_REAR
diagnosis function. sensor assembly. Sensor
Assembly"
p.4-83
6. CR cable may be Replace CR cable. "4.10.3
broken. Replacing CR
Tape Wire"
p.4-89
7. Main board Replace main board "4.3.3
assembly may be assembly. Replacing
damaged. Main Board
Assembly"
p.4-26
Rev.-01 9-4
Table 9-3 Events and Check Items for Errors with Messages
No. Message Event/ Check item Action Reference
symptom
1 Undefined Media 1. Is P_EDGE sensor Securely connect it to "4.10.1
Media detection failed assembly cable at CR board assembly Replacing CR
head connected connector J211. Board
correctly? Assembly"
p.4-84
2. Is P_REAR sensor Securely connect it to "4.3.3
under media guide main board assembly Replacing
R connected connector J130, J131. Main Board
correctly? Assembly"
p.4-26
3. Check sensor • Adjust with main "7.12.1
sensitivity from board assembly P_EDGE
"Sen 6:EdgeAD" of volume (R361, Sensor
self-diagnosis R365). Sensitivity
function. • Replace P_EDGE Adjustment"
sensor assembly. p.7-80
9-5 Rev.-01
Table 9-3 Events and Check Items for Errors with Messages (Continued)
No. Message Event/ Check item Action Reference
symptom
1 Undefined Media 7. Check presence of When "Media End" is "4.9.2
Media detection failed media from "Sen displayed even if media Replacing
7:Rear" of self- is set, replace P_REAR P_REAR
diagnosis function. sensor. Sensor
Assembly"
p.4-83
8. Main board Replace main board "4.3.3
assembly may be assembly. Replacing
damaged. Main Board
Assembly"
p.4-26
2 Media Slant Media is 1. Set media again and If this error is caused by -
running check reappearance. user's inappropriate
obliquely. media setting, instruct
correct media setting
procedure.
2. Is suction fan works - Check connection of "4.9.1
normally when following main board Replacing
checked through assembly connectors. Suction Fan
“Fan1: Vacum Fan” • Suction fan 1 cable: Assembly"
of "Test6: Fan" of J128 p.4-82
self-diagnosis • Suction fan 2 cable:
function? J127
• Suction fan L cable:
J126
• Replace suction fan
assembly.
• Replace cable of
suction fan that does
not operate
normally.
3. Is shielding material Remount it at specified -
secured at specified position.
position?
4. Check pressure Apply grease (G501) to "8.4
lever operation. pressure cam and make Lubrication/
adjustment. Bonding"
p.8-7
5. Is P_EDGE sensor Securely connect it to "4.10.1
assembly cable at CR board assembly Replacing CR
head connected connector J211. Board
correctly? Assembly"
p.4-84
Rev.-01 9-6
Table 9-3 Events and Check Items for Errors with Messages (Continued)
No. Message Event/ Check item Action Reference
symptom
2 Media Slant Media is 6. Check sensor • Adjust with main "7.12.1
running sensitivity from board assembly P_EDGE
obliquely. "Sen 6:EdgeAD" of volume (R361, Sensor
self-diagnosis R365). Sensitivity
function. • Replace P_EDGE Adjustment"
sensor assembly. p.7-80
9-7 Rev.-01
Table 9-3 Events and Check Items for Errors with Messages (Continued)
No. Message Event/ Check item Action Reference
symptom
4 [KCMY] Cartridge is not 3. For the ink color If ink color displayed as "4.8.1
No Cartridge installed. that is displayed as "No ink" changes after Replacing
"Little ink" or "No replacing connector: Ink Holder (I/
ink", switch ink Ink sensor assembly is H)
NOT sensor damaged. Replace ink Assembly"
assembly connector sensor assembly. p.4-73
with that of
If ink color displayed as "4.3.3
normally displayed
"No ink" does not Replacing
ink color.
change after replacing Main Board
connector: Assembly"
JUNCTION board p.4-26
assembly may be
damaged.Replace
JUNCTION board
assembly.
5 [KCMY]Not Specified ink 1. Check if the same If the message appears: -
Original cartridge is not message appear if Refer to the action in
installed. turning machine check item No. 2.
OFF and turn it ON
again.
2. Check if specified Replace ink cartridge Operation
ink cartridge is with specified one. Manual
used.
3. Check if a new ink If detection does not "4.8.1
cartridge is detected operate normally, Replacing
normally while replace following parts. Ink Holder (I/
pushing in / pulling • Ink sensor assembly H)
out the cartridge. • Main board assembly Assembly"
p.4-73
"4.3.3
Replacing
Main Board
Assembly"
p.4-26
Rev.-01 9-8
Table 9-3 Events and Check Items for Errors with Messages (Continued)
No. Message Event/ Check item Action Reference
symptom
6 Warning: Waste fluid 1. Turn machine OFF. If the message appears: -
Waste fluid tank is almost Turn it ON again Refer to the action in
box full full. and check if the check item No. 2.
same message
appears.
2. Waste ink in waste Replace waste fluid box. Operation
fluid box reaches Manual
full level.
7 Warning: Ink Ink tube life 1. Turn machine OFF. If the message appears: -
tube life has almost Turn it ON again Refer to the action in
expired. and check if the check item No. 2.
same message
appears.
2. Use of ink tube has Replace ink tube. "4.10.2
exceeded specified Replacing
level. Ink Tube"
p.4-86
NOTE
• The square bracket pair in an error message contains the applicable ink color.
• If no ink and no cartridge occur at the same time, no cartridge message has priority to be displayed.
9-9 Rev.-01
Rev.-01 9-10
Table 9-4 Symptoms and Check Items for CPU System Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
3 E 016 error Data border 3. Check serial • Contact our "4.3.3
TLB-L/I exception/TLB number of the customer support Replacing
[02] exception printer. center. Main Board
4. Main board • Replace main board Assembly"
assembly. p.4-26
assembly may be
defective.
4 E 016 error Data border
TLB-S exception/TLB
[03] exception
(store) error:
Abnormal
condition in
data border.
Or TLB
exception in
data storing.
5 E 016 error Address
AddErr-L/I exception error
[04] (load or
command
fetch):
Address error
in command
load or fetch.
6 E 016 error Address
AddErr-S exception error
[05] (store):
Address error
in saving
process.
7 E 016 error Pass exception 1. Check serial • Contact our "4.3.3
BusErr-I error number of the customer support Replacing
[06] (command printer. center. Main Board
fetch): • Replace main board Assembly"
2. Main board
Address error assembly. p.4-26
assembly may be
in command
defective.
loading or
storing
8 E 016 error Bus exception 1. Check serial • Contact our "4.3.3
BusErr-L error (load or number of the customer support Replacing
[07] store): printer. center. Main Board
Bus error in Assembly"
2. Main board
command • Replace main board p.4-26
assembly may be
loading or assembly.
defective.
storing
9-11 Rev.-01
Table 9-4 Symptoms and Check Items for CPU System Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
9 E 016 error System call 1. Check serial • Contact our "4.3.3
SystemCall exception number of the customer support Replacing
[08] error: printer. center. Main Board
Abnormal Assembly"
2. Main board
condition in • Replace main board p.4-26
assembly may be
system call assembly.
defective.
Rev.-01 9-12
Table 9-4 Symptoms and Check Items for CPU System Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
13 E 016 error Arithmetic 1. Check AC power • Contact our
Overflow overflow supply and printer customer support
[12] exception surrounding center.
error: equipment.
Overflow
2. Check reappearance
occurs
by turning ON/OFF
the machine power
several times. Make
sure to perform this
check repeatedly
even if no problems
seem to be present.
(Make the same
condition as user's.)
3. Check serial • Contact our
number of the customer support
printer. center.
4. Main board • Replace main board
assembly may be assembly.
defective.
14 E 016 error Trap exception "4.3.3
Trap error: Replacing
[13] Trap occurs Main Board
Assembly"
p.4-26
15 E 016 error Floating point
Floating exception
[15] error:
Abnormal
condition in
floating point
process
16 E 016 error Watchdog
WatchDog time-out
[32] exception
error:
Time-out in
watchdog
17 E 016 error Abort error:
Abort Err Process
[33] aborted
9-13 Rev.-01
NOTE
For the PC settings, refer to your PC's operation manual.
Rev.-01 9-14
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
2 E 066 error Abnormal 1. Check error history - "5.5.7
CR motor condition in from "Test7: History
CR motor (Y- Record" of self- Menu" p.5-18
axis) during diagnosis function.
printer • Clean and lubricate "8.4
2. Move carriage in
operation. CR rail roller guide. Lubrication/
both directions
Displayed if Bonding"
while the printer is • Check connection
the difference of following p.8-7
turned off, and
between motor connectors.
check if there is any
command
position where Main board:
value and "4.3.3
carriage does not • CR motor assembly
feedback from Replacing
move smoothly. connector: J21
encoder is Main Board
large. 3. Set the number of • CR cable connector: Assembly"
endurance running J9 - J11 p.4-26
cycles to 50 or more CR board:
from “Check10: • CR cable connector:
Endurance” of J201 - J205
"Life1: CR motor"
of self-diagnosis
function, and check
if "Y motor error"
occurs.
9-15 Rev.-01
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
3 E 067 error Abnormal 1. Check error history - "5.5.7
PF encoder condition in from "Test7: History
media feed Record" of Menu" p.5-18
amount (X- “Check2: Test” of
axis) during self-diagnosis
printer function. Check connection of "4.3.3
operation. following main board Replacing
2. Set the number of
Displayed if assembly connectors. Main Board
endurance running
there is no • PF motor cable Assembly"
cycles to 50 or more
feedback from assembly p.4-26
from “Check10:
encoder. connector: J20
Endurance” of
"Life2: PF Motor" • PF_ENC assembly
of self-diagnosis connector: J12
function, and check • If NG, check
if "X motor error" connection of main
occurs. board assembly
connector: J12.
3. Check "Encoder:
PF" from "Test5:
Encoder" of • Replace PF motor "4.4.1
“Check2: Test” of assembly. Replacing PF
self-diagnosis Motor
function. • Replace main board Assembly"
assembly. p.4-40
4. PF motor assembly
may be defective. "4.3.3
5. Main board Replacing
assembly may be Main Board
defective. Assembly"
p.4-26
Rev.-01 9-16
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
4 E 068 error Abnormal 1. Check error history - "5.5.7
CR encoder condition in from of “Check2: History
head travel Test” - "Test7: Menu" p.5-18
distance (Y- Record" -
axis) during “Record2: Error” of • Clean and lubricate "8.4
printer self-diagnosis CR rail roller guide. Lubrication/
operation. function. • Check connection Bonding"
Displayed if of following p.8-7
2. Move carriage in
there is no connectors.
both directions
feedback from
while the printer is Main board:
encoder. "4.3.3
turned off, and • CR motor assembly Replacing
check if there is any connector: J21 Main Board
position where • CR cable connector: Assembly"
carriage does not J9 - J11 p.4-26
move smoothly.
CR board:
3. Set the number of • CR cable connector:
endurance running J201 - J205
cycles to 50 or more
from “Check10:
Endurance” of
"Life1: CR motor"
of self-diagnosis
function, and check
if "Y motor error"
occurs.
9-17 Rev.-01
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
5 E069 error Time-out 1. Check error history - "5.5.7
PF time-out condition in from “Check2: History
media feed Test” - "Test7: Menu" p.5-18
amount (X- Record" -
axis) during “Record2: Error” of
printer self-diagnosis Check connection of "4.3.3
operation. function. following main board Replacing
Displayed if assembly connectors. Main Board
2. Set the number of
pressure roller • PF motor cable Assembly"
endurance running
does not reach assembly p.4-26
cycles to 50 or more
the defined connector: J20
from “Check10:
position. • PF_ENC assembly
Endurance” of
"Life2: PF Motor" connector: J12
of self-diagnosis • If NG, check
function, and check connection of main
if "X motor error" board assembly
occurs. connector: J12.
3. Check "Encoder:
PF" from "Test5: • Replace PF motor
Encoder" of assembly. "4.4.1
“Check2: Test” of Replacing PF
self-diagnosis • Replace main board Motor
function. assembly. Assembly"
p.4-40
4. PF motor assembly
may be defective. "4.3.3
Replacing
5. Main board Main Board
assembly may be Assembly"
defective. p.4-26
Rev.-01 9-18
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
6 E 070 error Time-out 1. Check error history - "5.5.7
CR time-out condition in from “Check2: History
head travel Test” - "Test7: Menu" p.5-18
distance (Y- Record" -
axis) during “Record2: Error” of
printer self-diagnosis Check connection of "4.3.3
operation. function. following main board Replacing
Displayed if assembly connectors. Main Board
2. Set the number of
carriage does • PF motor cable Assembly"
endurance running
not reach the assembly p.4-26
cycles to 50 or more
defined connector: J20
from “Check10:
position. • PF_ENC assembly
Endurance” of
"Life2: PF Motor" connector: J12
of self-diagnosis • If NG, check
function, and check connection of main
if "X motor error" board assembly
occurs. connector: J12.
3. Check "Encoder:
PF" from "Test5: • Replace PF motor
Encoder" of assembly. "4.4.1
“Check2: Test” of Replacing PF
self-diagnosis • Replace main board Motor
function. assembly. Assembly"
p.4-40
4. Check if Main
Power Board "4.3.3
normally supplies Replacing
DC24V. Main Board
5. PF motor assembly Assembly"
may be defective. p.4-26
6. Main board
assembly may be
defective.
9-19 Rev.-01
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
7 E071 error Overload 7. Check if T fence is • If grease or dust "4.5.4
PF overcurrent condition in PF contaminated or collect: Wipe fence Replacing T
motor (X-axis) worn out. with a dry cloth. Fence" p.4-50
during printer • If ink deposit
operation. presents: Wipe it off
8 E 072 error Overload with cloth
CR overcurrent condition in dampened with
CR motor (Y- neutral detergent.
9 E074 error "4.5.4
axis) during • If contamination or Replacing T
CR2
printer deposit is too heavy: Fence" p.4-50
overcurrent
operation. Replace T fence.
8. Check "CR a) If NG:
Encoder" from Check following cable
"Test5: Encoder" of connection. "4.5.4
“Check2: Test” of • CR board assembly Replacing T
self-diagnosis connector J207 Fence" p.4-50
function. b) Replace following "4.5.1 CR
parts. Motor
• T fence Assembly"
• CR motor assembly p.4-46
• CR board assembly "4.10.1
• CR cable Replacing CR
Board
Assembly"
• Replace main board p.4-84
assembly. "4.10.3
Replacing CR
Tape Wire"
9. Main board p.4-89
assembly may be "4.3.3
damaged. Replacing
Main Board
Assembly"
p.4-26
Rev.-01 9-20
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
10 E075Err Head Abnormal 1. Check connection Reconnect head cable. "4.6.1
Cable condition in of head cable Replacing
head cable or connectors on CR Print Head"
head board assembly side p.4-56
thermistor. and head side. "4.10.1
• Is head cable Replacing CR
inserted obliquely? Board
Assembly"
• Is it locked p.4-84
securely?
2. Is head cable Replace head cable. "4.6.1
broken? Replacing
Print Head"
p.4-56
"4.10.1
Replacing CR
Board
Assembly"
p.4-84
3. Head thermistor Replace Print head "4.6.1
may be faulty. assembly. Replacing
Print Head"
p.4-56
11 E 076 error Abnormal Disconnection of 1. Reconnect "4.4.4
pre-heater condition in connector, wrong connector of Replacing
system pre-heater wiring, or heater thermistor and Heater and
system malfunction of heater. Thermistor
(thermistor, thermistor and heater Assembly"
2. Check connection
heater). may be occurred. p.4-44
of board section.
"4.3
3. Replace heater. Replacement
of Board Base
Section
Components
" p.4-21
12 E077Err Platen Abnormal Disconnection of 1. Reconnect "4.4.4
Heat condition in connector, wrong connector of Replacing
platen heater wiring, or heater thermistor and Heater and
system malfunction of heater. Thermistor
(thermistor, thermistor and heater Assembly"
2. Check connection
heater). may be occurred. p.4-44
of board section.
"4.3
3. Replace heater. Replacement
of Board Base
Section
Components
" p.4-21
9-21 Rev.-01
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
13 E078Err After Abnormal Disconnection of 1. Reconnect "4.4.4
Heat condition in connector, wrong connector of Replacing
after-heater wiring, or heater thermistor and Heater and
system malfunction of heater. Thermistor
(thermistor, thermistor and heater Assembly"
2. Check connection
heater). may be occurred. p.4-44
of board section.
"4.3
3. Replace heater. Replacement
of Board Base
Section
Components
" p.4-21
Rev.-01 9-22
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
16 E 081 error CR_HP 1. Check CR_HP • Check connection "5.5.4
CR origin detection is not sensor from "Sen1: of CR_HP sensor Sensor
possible. CR Origin" of self- cable assembly Menu" p.5-15
diagnosis function. connector.
2. CR_HP sensor may • Replace CR_HP "4.5.2
be damaged. sensor. Replacing CR
Origin Point
Sensor" p.4-
47
3. Main board • Replace main board "4.3.3
assembly may be assembly. Replacing
damaged. Main Board
Assembly"
p.4-26
17 E 082 error Abnormal • Wiper sensor 1. Check connection "4.7.3
wiper sensor condition in assembly may be of wiper sensor Replacing
wiper sensor. faulty. connector. Cleaner Head
• Maintenance (Cleaning
2. Replace wiper
assembly may be Wiper)" p.4-
sensor.
damaged. 71
3. Replace wiper "4.3
• Main board Replacement
origin cable
assembly may be of Board Base
assembly.
faulty. Section
4. Replace pump cap Components
assembly. " p.4-21
5. Replace main board
assembly.
18 E084Err Head Installed head Installed head is not Replace head. "4.6.1
Dist. is incorrect. manufactured by other Replacing
vendor. Print Head"
p.4-56
19 E 085 error Abnormal Main board assembly Replace main board "4.3
head overheat condition in may be damaged. assembly. Replacement
head driver. of Board Base
Section
Components
" p.4-21
20 E 086 error Abnormal Head or head cable may 1. Check connection "4.6
head OVP condition in be damaged. of head cable. Replacement
head driver. of Head
2. Replace head.
Section
Components
" p.4-56
9-23 Rev.-01
Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued)
No. Message Event/ Check item Action Reference
symptom
21 E087Err H Abnormal Temperature 1. Replace thermistor. "4.4.4
Trans Th condition in abnormality of head Replacing
2. Replace main
head transistor. transistor on main board Heater and
board.
or sensor abnormality of Thermistor
thermistor may be Assembly"
occurred. p.4-44
"4.3
Replacement
of Board Base
Section
Components
" p.4-21
22 E090Err • The input voltage of 1. Supply power to the "4.3.4
Heater Volt. AC inlet may be too AC inlet with Replacing
high. proper voltage. HEATER
• HEATER CONT CONT board
2. Replace HEATER
board assembly may assembly"
CONT board
be damaged. p.4-27
assembly.
23 E 097 error Abnormal Replace main board "4.3.3
NVRAM condition in assembly. Replacing
NVRAM. Main Board
Assembly"
p.4-26
Rev.-01 9-24
9-25 Rev.-01
Rev.-01 9-26
9-27 Rev.-01
Rev.-01 9-28
9-29 Rev.-01
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems
Rev.-01 9-30
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
9-31 Rev.-01
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
Rev.-01 9-32
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
9-33 Rev.-01
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
Rev.-01 9-34
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
9-35 Rev.-01
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
Rev.-01 9-36
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
9-37 Rev.-01
Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued)
Rev.-01 9-38
Table 9-8 Symptoms, Check Items and Actions for Media Feed Problems
9-39 Rev.-01
Table 9-8 Symptoms, Check Items and Actions for Media Feed Problems (Continued)
Rev.-01 9-40
9-41 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
3 Missing dots in 1. Is cleaning enough? Perform cleaning twice Operation
printing. consecutively. Manual
2. Is ink tube filled with Perform little ink charge. Operation
ink? Manual
3. Perform "Check4: If the nozzle check patterns "5.7.8 Test
Adjustment" - “Adj.1: are printed correctly, refer to Printing
NozzleChk” or the action in check item No. Menu" p.5-43
“Check6: Print” of 4.
printer self-diagnosis
or "Test Print".
4. Does pump motor • Reconnect main board "4.3.3
rotate during cleaning assembly connector J22, Replacing
operation? J23. Main Board
• Replace Pump motor Assembly"
assembly. p.4-26
"4.7.1
• Replace main board Removing
assembly. Maintenance
Base
Assembly"
p.4-66
Rev.-01 9-42
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
4 Nozzle plugging or ink 3. Is nozzle face wiped/ Check wiper installation "4.7.3
splash is not eliminated rubbed correctly? condition and secure it Replacing
even after cleaning. correctly. Cleaner Head
(Cleaning
Wiper)" p.4-71
4. Is registered head rank Enter correct head rank. "(1) Head
different from actual Rank" p.5-57
head rank?
5. Does residual ink Clean head as follows. "5.7.9
collect on print head 1. Clean head from HeadWash
assembly or in "Check4: Adjustment" - Menu" p.5-44
nozzles? “Adj 9: HeadWash” of
printer self-diagnosis. "(1) Head
2. Perform initial ink Rank" p.5-57
charge from “Check8:
Parameter” -
“Parameter2: Update” -
"Update1: Head Rank".
3. Check printouts again.
6. Check if CR_ENC • If they contact with each
assembly and other, adjust CR_ENC
T fence contact with assembly and T fence
each other. positions.
• If problem remains even "4.10.1
after position Replacing CR
adjustment, replace CR Board
board assembly and T Assembly"
fence. p.4-84
"4.5.4
Replacing T
Fence" p.4-50
7. Is ink tube in ink • Replace ink system "4.7.2
system assembly bent? assembly and check if Replacing
cleaning operation Maintenance
causes ink inflow. Assembly"
• If ink inflow is p.4-70
confirmed, execute
initial ink charge.
8. Is print head damaged? Replace damaged print head. "4.6.1
Replacing
Print Head"
p.4-56
9. Main board assembly Replace main board "4.3.3
may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
9-43 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
5 No printing. 1. Check power supply Replace power board "4.3.6
Particular color is voltage (DC24, assembly. Replacing
missing. DC42V). Power Board
Assembly"
p.4-31
2. Is spring of ink system • If the part is detached, "4.7.2
assembly detached or remount it. Replacing
damaged? • If the part is damaged, Maintenance
replace ink system Assembly"
assembly. p.4-70
3. Is CR cable inserted Reconnect main board "4.3.3
obliquely? assembly connectors J9 - J11 Replacing
and CR board assembly Main Board
connectors J201 - J205. Assembly"
p.4-26
"4.10.1
Replacing CR
Board
Assembly"
p.4-84
4. CR cable may be Replace CR cable assembly. "4.10.3
damaged. Replacing CR
Tape Wire"
p.4-89
5. Are damper assembly, • Remove head cover and
ink tube and SUS pipe check damper assembly.
joint screws (K, C, M, • Remove side cover (L, "4.2.1
Y) securely tightened? R) and I/H cover, and Removing R
Is O-ring properly check ink tube and SUS Side Cover"
installed? pipe joint screws. p.4-6
"4.2.3
Removing L
Side Cover"
p.4-10
6. Does shield part of • Replace damper
damper have air leak? assembly and check if
cleaning operation
causes ink inflow.
• If ink inflow is
confirmed, execute
initial ink charge.
7. Is ink tube in ink • Replace ink system "4.7.2
system assembly bent? assembly and check if Replacing
cleaning operation Maintenance
causes ink inflow. Assembly"
• If ink inflow is p.4-70
confirmed, execute
initial ink charge.
Rev.-01 9-44
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
5 No printing. 8. Does ink tube have • Replace damaged ink "4.10.2
Particular color is bend, scratch, or leak? tube and check if Replacing Ink
missing. cleaning operation Tube" p.4-86
causes ink inflow after
each replacement.
• If ink inflow is
confirmed, execute
initial ink charge.
9. Are ink sensor and • Follow the steps for the "(1) Head
JUNCTION board message "[KCMY] No Rank" p.5-57
assembly works Cartridge".
normally? • After adjustment/
replacement, execute
initial ink charge from
“Check8: Parameter” -
“Parameter2: Update” -
"Update1: Head Rank"
of self-diagnosis
function.
10. Is ink tube in ink • Replace ink system "4.7.2
system assembly bent? assembly and check if Replacing
cleaning operation Maintenance
causes ink inflow. Assembly"
• If ink inflow is p.4-70
confirmed, execute
initial ink charge.
11. Does pump motor • Reconnect main board "4.3.3
rotate during cleaning assembly connector J22, Replacing
operation? J23. Main Board
• Replace Pump motor Assembly"
assembly. p.4-26
"4.7.1
• Replace main board Removing
assembly. Maintenance
Base
Assembly"
p.4-66
12. When cleaning Replace maintenance base "4.7.1
operation is assembly. Removing
performed, does Maintenance
transmission gear Base
rotate properly? Assembly"
p.4-66
9-45 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
5 No printing. 13. When cleaning Replace maintenance base "4.7.1
operation is assembly. Removing
Particular color is performed, is Maintenance
missing. transmission gear shaft Base
damaged? Assembly"
p.4-66
14. Check head cable Reconnect head cable. "4.6.1
connectors at CR Replacing
board assembly side Print Head"
and print head p.4-56
assembly side. "4.10.1
• Is head cable inserted Replacing CR
obliquely? Board
Assembly"
• Is it locked securely? p.4-84
15. Is print head damaged? Replace damaged print head. "4.6.1
Replacing
Print Head"
p.4-56
16. CR board assembly Replace CR board assembly. "4.10.1
may be defective. Replacing CR
Board
Assembly"
p.4-84
17. Main board assembly Replace main board "4.3.3
may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
Rev.-01 9-46
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
6 Machine outputs all 1. Check connection of Reconnect head cable. "4.6.1
black printing. head cable connectors Replacing
on CR board assembly Print Head"
side and print head p.4-56
side. "4.10.1
• Is head cable inserted Replacing CR
obliquely? Board
Assembly"
• Is it locked securely? p.4-84
2. Is CR cable inserted Reconnect main board "4.3.3
obliquely? assembly connectors J9 - J11 Replacing
and CR board assembly Main Board
connectors J201 - J205. Assembly"
p.4-26
"4.10.1
Replacing CR
Board
Assembly"
p.4-84
3. CR cable assembly Replace CR cable assembly. "4.10.3
may be damaged. Replacing CR
Tape Wire"
p.4-89
4. Is print head damaged? Replace damaged print head "4.6.1
assembly. Replacing
Print Head"
p.4-56
5. CR board assembly Replace CR board assembly. "4.10.1
may be Replacing CR
malfunctioning. Board
Assembly"
p.4-84
6. Main board assembly Replace main board "4.3.3
may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
7 Blocky printing 1. Is working Use machine under specified "3.5
quality. environment environment. Choosing a
8 Blocky image printing. appropriate? Place for the
9 CR line seems dotted. Printer" p.3-6
10 White or black lines
appear.
9-47 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
7 Blocky printing 2. Have you started Printing just after initial Operation
quality. printing immediately charge may cause following Manual
8 Blocky image printing. after initial charge? symptoms.
9 CR line seems dotted. • Printed line blurs.
10 White or black lines • White lines appear.
appear.
In such cases, perform
cleaning two or three times
and check printout again.
If symptoms remain even
after cleaning, leave machine
unused for 1 hour or more.
Then perform cleaning again
and check printout.
If symptoms still remains,
refer to Operation Manual to
contact the technical support.
3. Is suction fan run as • Check connection of "4.9.1
normal when checked following main board Replacing
through “Check2: assembly connectors. Suction Fan
Test” - “Test5: Fan” of • Suction fan 1 - 4 Assembly"
self-diagnosis assembly: J25 - 29 p.4-82
function?
• Replace suction fan
assembly.
• Replace cable of suction
fan that does not operate
normally.
Rev.-01 9-48
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
7 Blocky printing 4. Is shielding material Remount it at specified "4.9.1
quality. secured at specified position. Replacing
8 Blocky image printing. position? Suction Fan
9 CR line seems dotted. Assembly"
10 White or black lines p.4-82
appear.
5. If the media in Adjust roll receiver assembly "4.2.9
problem is roll media, position. Replace roll Removing
does scroller rotate receiver assembly. Scroller
evenly? Receiver (L,
R)" p.4-16
6. Is PF belt tension Adjust PF reduction belt "(3)
adjusted to tension. Confirming
specification? Completion of
Installation to
Printer" p.7-
24
7. Check cleaning wiper • Wipe cleaning wiper Operation
condition. surface with accessory Manual
polynit wiper. After
wiping cleaning wiper,
perform cleaning twice
consecutively.
• If cleaning wiper is
sticky with ink, replace it
with a new one.
8. Is nozzle face wiped/ Check wiper installation "4.7.3
rubbed correctly? condition and secure it Replacing
correctly. Cleaner Head
(Cleaning
Wiper)" p.4-71
9. Is T fence • Clean T fence.
contaminated? • If T fence is still
contaminated or "4.5.4
damaged, replace T Replacing T
fence. Fence" p.4-50
9-49 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
7 Blocky printing 11. Does pump motor • Reconnect main board "4.3.3
quality. rotate during cleaning assembly connector J22, Replacing
8 Blocky image printing. operation? J23. Main Board
9 CR line seems dotted. • Replace pump motor Assembly"
10 White or black lines assembly. p.4-26
appear. "4.7.1
Removing
• Replace main board Maintenance
assembly. Base
Assembly"
p.4-66
"4.3.3
Replacing
Main Board
Assembly"
p.4-26
12. When cleaning Replace maintenance base "4.7.1
operation is assembly. Removing
performed, does Maintenance
transmission gear Base
rotate properly? Assembly"
p.4-66
13. When cleaning Replace maintenance base "4.7.1
operation is assembly. Removing
performed, are gears Maintenance
and transmission gear Base
shaft damaged? Assembly"
p.4-66
14. Is spring of ink system • If the part is detached, "4.7.2
assembly detached or remount it. Replacing
damaged? • If the part is damaged, Maintenance
replace ink system Assembly"
assembly. p.4-70
15. Is ink tube in ink • Replace ink system "4.7.2
system assembly bent? assembly and check if Replacing
cleaning operation Maintenance
causes ink inflow. Assembly"
• If ink inflow is p.4-70
confirmed, execute
initial ink charge.
16. Is registered head Enter correct head voltage. "(1) Head
voltage different from Rank" p.5-57
actual head voltage?
Rev.-01 9-50
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
7 Blocky printing 17. Does residual ink Clean head as follows.
quality. collect on head 1. Clean head through
8 Blocky image printing. assembly or in "Adj 9: HeadWash" of "5.7.9
9 CR line seems dotted. nozzles? self-diagnosis function. HeadWash
10 White or black lines 2. Perform initial charge Menu" p.5-44
appear. through "Adjustment:
Voltage input".
3. Check plotouts again. "(1) Head
Rank" p.5-57
18. Is print head damaged? Replace damaged print head. "4.6.1
Replacing
Print Head"
p.4-56
19. CR board assembly Replace CR board assembly. "4.10.1
may be Replacing CR
malfunctioning. Board
Assembly"
p.4-84
20. Main board assembly Replace main board "4.3.3
may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
9-51 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
11 Printout borders blur. 1. Does purge correct Perform purge twice Operation
symptom? consecutively. Manual
2. Is media in use a Set recommended media and Operation
recommended one? check printout again. With Manual
non-authorized media, media
sensor may fail to detect
media correctly.
3. CR cable assembly Replace CR cable assembly "4.10.3
may be damaged. wire. Replacing CR
Tape Wire"
p.4-89
4. Is print head damaged? Replace damaged print head. "4.6.1
Replacing
Print Head"
p.4-56
5. CR board assembly Replace CR board assembly. "4.10.1
may be Replacing CR
malfunctioning. Board
Assembly"
p.4-84
6. Main board assembly Replace main board "4.3.3
may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
12 Many satellites 1. Is working Use machine under specified "3.5
(unnecessary dots) environment environment. Choosing a
appropriate? Place for the
Shaggy plotout Printer" p.3-6
2. Is the ink level Replace ink cartridge with Operation
Uneven lines (plotted
remained sufficient? new one. Manual
with stains)
3. Perform purge three Plot out drawing again. Operation
times consecutively. Manual
4. Perform test printing. If nozzle check patterns are
plotted correctly, refer to step
(6)
5. Have you started Be sure to wait 6 hours or Operation
plottout immediately more after initial ink charge. Manual
after initial charge? Plotout before ink charge
stabilization will not provide
adequate plotting quality.
6. Is CR belt tension Adjust CR belt tension. "7.7 CR
adjusted to Belt Tension
specification? Adjustment"
p.7-70
Rev.-01 9-52
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
12 Many satellites 7. Check if PF_ENC • If they contact with each
(unnecessary dots) assembly and T fence other, adjust CR_ENC
contact with each assembly and T fence
Shaggy plotout other. positions.
• If problem remains even "4.10.1
Uneven lines (plotted after position Replacing CR
with stains) adjustment, replace CR Board
board assembly and T Assembly"
fence. p.4-84
"4.5.4
Replacing T
Fence" p.4-50
8. Check cleaning wiper • Wipe cleaning wiper Operation
condition. surface with accessory Manual
cleaning wiper cleaning
cloth dampened with
small amount of purified
water. After wiping
cleaning wiper, perform
cleaning twice
consecutively. "4.7.3
• If cleaning wiper is Replacing
sticky with ink, replace it Cleaner Head
with a new one. (Cleaning
Wiper)" p.4-71
9. Is nozzle face wiped/ Check wiper installation "4.7.3
rubbed correctly? condition and secure it Replacing
correctly. Cleaner Head
(Cleaning
Wiper)" p.4-71
10. Is registered head Enter correct head voltage. "(1) Head
voltage different from Rank" p.5-57
actual head voltage?
9-53 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
12 Many satellites 11. Does pump motor • Reconnect main board "4.3.3
(unnecessary dots) rotate during cleaning assembly connector J22 Replacing
operation? and J23. Main Board
Shaggy plotout • Replace pump motor Assembly"
assembly. p.4-26
Uneven lines (plotted
with stains) • Replace main board "4.7.1
assembly. Removing
Maintenance
Base
Assembly"
p.4-66
12. When cleaning Replace maintenance base "4.7.1
operation is assembly. Removing
performed, are gears Maintenance
and transmission gear Base
shaft damaged? Assembly"
p.4-66
13. Is spring of ink system • If the part is detached, "4.7.2
assembly detached or remount it. Replacing
damaged? • If the part is damaged, Maintenance
replace ink system Assembly"
assembly. p.4-70
Rev.-01 9-54
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
12 Many satellites 17. Main board assembly Replace main board "4.3.3
(unnecessary dots) may be damaged. assembly. Replacing
Main Board
Shaggy plotout Assembly"
p.4-26
Uneven lines (plotted
with stains)
13 Mixed color lines are 1. Is CR belt tension Adjust CR belt tension. "7.7 CR
not overlaid. adjusted to Belt Tension
specification? Adjustment"
p.7-70
2. Is registered head Enter correct head voltage. "(1) Head
voltage different from Rank" p.5-57
actual head voltage?
3. Is head slant Adjust head slant. "7.7 CR
inappropriate? Belt Tension
Adjustment"
p.7-70
4. Are Bi-Directional Align Bi-Directional printing "5.7.6 Uni-
printing positions positions. D / Bi-D Low
aligned correctly? and High
Adjustment"
p.5-36
5. Is CW adjustment Perform CW adjustment. "5.7.6 Uni-
inappropriate? D / Bi-D Low
and High
Adjustment"
p.5-36
14 Black and other colors Check if CR_ENC • If they contact with each
do not align. assembly and T fence other, adjust CR_ENC
contact with each other. assembly and T fence
positions. "4.10.1
• If problem remains even Replacing CR
after position Board
adjustment, replace CR Assembly"
board assembly and T p.4-84
fence. "4.5.4
Replacing T
Fence" p.4-50
9-55 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
15 Poor accuracy of 1. Is working Use machine under specified "3.5
segment length in head environment environment. Choosing a
travel direction (main appropriate? Place for the
scan direction). Printer" p.3-6
2. Is CR belt tension Adjust CR belt tension. "7.7 CR
adjusted to Belt Tension
specification? Adjustment"
p.7-70
3. Is T fence • Clean T fence.
contaminated? • If T fence is still "4.5.4
contaminated or Replacing T
damaged, replace T Fence" p.4-50
fence.
4. Internal process of Initialize parameters and "5.11.1
main board assembly reenter or modify them. Parameter
may be abnormal. Then, check machine Initialization
operation again. Menu" p.5-53
16 Poor linearity in head 1. Is suction fan run as • Check connection of "4.9.1
scan direction normal when checked following main board Replacing
(straightness) through “Check2: assembly connectors. Suction Fan
Test” - “Test5: Fan” of • Suction 1 - 4 cable: Assembly"
self-diagnosis J25 - J29 p.4-82
function?
• Replace suction fan
assembly.
• Replace cable of suction
fan that does not operate
normally.
2. Is PF driving pulley Replace PF motor assembly. "4.4.1
loose? Replacing PF
Motor
Assembly"
p.4-40
3. Is PF speed reduction Adjust PF speed reduction "(3)
belt tension adjusted to belt tension. Confirming
specification? Completion of
Installation to
Printer" p.7-
24
Rev.-01 9-56
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
16 Poor linearity in head 4. If the media in • Adjust roll receiver "4.2.9
scan direction problem is roll media, assembly position. Removing
(straightness) does scroller rotate • Replace roll receiver Scroller
evenly? assembly. Receiver (L,
R)" p.4-16
5. Does pressure roller If pressure roller collects Operation
rotate harder when media dust on itself, wipe Manual
pressure arm is raised? dust away using a wet soft
cloth.
17 Poor accuracy of 1. Is working Use machine under specified "3.5
segment length in environment environment. Choosing a
media feed direction appropriate? Place for the
(sub scan direction) Printer" p.3-6
2. Is PF driving pulley Replace PF motor assembly. "4.4.1
loose? Replacing PF
Motor
Assembly"
p.4-40
3. Is PF belt tension Adjust PF speed reduction "(3)
adjusted to belt tension. Confirming
specification? Completion of
Installation to
Printer" p.7-
24
4. Does pressure roller If pressure roller collects Operation
rotate harder when media dust on itself, wipe Manual
pressure arm is raised? dust away using a wet soft
cloth.
5. Is rough surface of grid If grid roller is contaminated Operation
roller partially worn with media dust, clean roller Manual
out? with a nylon brush.
6. Is grid roller rotation
heavy? Does rattling
occur when it rotates?
7. If the media in Adjust roll receiver assembly "4.2.9
problem is roll media, position. Removing
does scroller rotate Replace roll receiver Scroller
evenly? assembly. Receiver (L,
Change media to be used. R)" p.4-16
9-57 Rev.-01
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
18 Poor linearity in media 1. Is registered head Enter correct head voltage. "(1) Head
feed direction (media voltage different from Rank" p.5-57
splicing accuracy) actual head voltage?
2. Adjust head slant. Adjust head slant. "7.7 CR
Belt Tension
Adjustment"
p.7-70
3. Is CR belt tension Adjust CR belt tension. "7.7 CR
adjusted to Belt Tension
specification? Adjustment"
p.7-70
4. Are Bi-Directional Align two-way printing "5.7.6 Uni-
printing positions positions. D / Bi-D Low
aligned correctly? and High
Adjustment"
p.5-36
5. Is T fence Clean T fence. "4.5.4
contaminated? If T fence is still Replacing T
contaminated or damaged, Fence" p.4-50
replace T fence.
6. Check if vertical lines Replace steel bearer "4.10.3
plotted from “Check4: assembly. Replacing CR
Adjustment” - “Adj 3: Tape Wire"
HeadSlant” are not p.4-89
connected even though
nozzle check pattern
from “Check4:
Adjustment” - “Adj 1:
NozzleChk” of self-
diagnosis function is
adjusted properly.
7. Is carriage assembly Replace carriage assembly. -
loose?
19 Poor right angle 1. Is suction fan judged • Check connection of "4.9.1
accuracy as normal when following maintenance Replacing
checked through board assembly Suction Fan
“Test6: Fan” - “Fan1: connectors. Assembly"
Vacum Fan” of self- • Suction fan 1 - 4 p.4-82
diagnosis function? assembly: J25 - J29
• Replace suction fan
assembly.
• Replace cable of suction
fan that does not operate
normally.
Rev.-01 9-58
Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued)
No. Symptom Check item Action Reference
19 Poor right angle 2. Does pressure roller If pressure roller collects Operation
accuracy rotate harder when media dust on itself, wipe Manual
pressure arm is raised? dust away using a wet soft
cloth.
3. Is rough surface of grid If grid roller is contaminated Operation
roller partially worn with media dust, clean roller Manual
out? with a nylon brush.
4. Is grid roller rotation
heavy? Does rattling
occur when it rotates?
9-59 Rev.-01
Table 9-10 Symptoms, Check Items, and Actions for Noise Problems (Continued)
No. Symptom Check item Action Reference
2 Abnormal noise in 1. Are there any foreign Remove obstacles and -
waiting mode objects or obstacles at foreign objects.
noise-generating
position?
2. Is abnormal noise Replace applicable one of the "4.3.6
heard from board? following board assemblies. Replacing
• Power board assembly Power Board
• Main board assembly Assembly"
p.4-31
• CR board assembly "4.3.3
• Print head assembly Replacing
Main Board
Assembly"
p.4-26
"4.6.1
Replacing
Print Head"
p.4-56
3 Abnormal noise is 1. Does customer Explain machine operations. -
heard while head is recognize ink
moving laterally. discharge noise as
abnormal noise?
2. Is abnormal noise Additionally tighten screws. "4.2
caused by loose screw Removal of
in covers? Covers" p.4-5
3. Is rattling noise heard • Remove dust from -
when moving carriage carriage bearing and
laterally? roller strip.
• After cleaning roller
strip, always apply thin
lubricant film over its
surface using a grease-
sprayed cloth.
4. Is abnormal noise • Remove twists from CR "4.10.3
heard from CR cable? cable. Replacing CR
• If abnormal noise sounds Tape Wire"
from between steel p.4-89
bearer and tube guide,
replace tube guide.
Rev.-01 9-60
Table 9-10 Symptoms, Check Items, and Actions for Noise Problems (Continued)
No. Symptom Check item Action Reference
3 Abnormal noise is 5. Does the cable • If they contact with each "4.10.3
heard while head is connected to CR board other, adjust mounting Replacing CR
moving laterally. assembly on carriage positions of the parts. Tape Wire"
contact with CR • If problem remains even p.4-89
cover? after position
adjustment, replace the
parts.
6. Is abnormal noise Replace it. "4.5.5
heard from CR driven Replacing CR
pulley bearing? Driven Pulley
and CR belt"
p.4-53
7. Is CR belt tension Adjust CR belt tension. "7.7 CR
adjusted to Belt Tension
specification? Adjustment"
p.7-70
8. Is abnormal noise Replace CR motor assembly. "4.5.1 CR
heard from CR motor Motor
assembly? Assembly"
p.4-46
4 Abnormal noise is 1. Is PF speed reduction Replace PF speed reduction "4.4.1
heard during media belt slipping between belt. Replacing PF
feeding. PF speed reduction Motor
pulleys? Assembly"
p.4-40
2. Is abnormal noise Replace PF motor assembly. "4.4.1
heard from PF motor Replacing PF
assembly? Motor
Assembly"
p.4-40
3. Is rough surface of If grid roller is contaminated Operation
grid roller partially with media dust, clean roller Manual
worn out? with a nylon brush.
4. Is grid roller rotation
heavy? Does rattling
occur when it rotates?
9-61 Rev.-01
Rev.-01 9-62
Table 9-11 Symptoms, Check Items, and Actions for Online Function Problems (Continued)
No. Event/symptom Check item Action Reference
3 Mirror function does 2. Program ROM may be Update firmware. "7.3.5
not work correctly. defective. Firmware
Installation"
p.7-19
4 Other functions do not 3. Main board assembly Replace main board "4.3.3
work correctly. may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
5 Printing position is 1. Is CW adjustment Perform adjustment. "5.7.6 Uni-
incorrect. inappropriate? D / Bi-D Low
and High
Adjustment"
p.5-36
2. Is adjustment of top/ Perform adjustment. "7.12.2
bottom margin P_REAR
distance inappropriate Sensor
between front sensor Adjustment"
and head and between p.7-83
cutter and head?
3. Printer driver may be Update printer driver. Operation
defective. Manual
4. Program ROM may be Update firmware. "7.3.5
defective. Firmware
Installation"
p.7-19
5. Main board assembly Replace main board "4.3.3
may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
9-63 Rev.-01
Table 9-11 Symptoms, Check Items, and Actions for Online Function Problems (Continued)
No. Event/symptom Check item Action Reference
6 Some data are not 1. Printer driver may be Update printer driver. Operation
printed (missing). defective. Manual
"4.10.3
Replacing CR
Tape Wire"
p.4-89
5. Main board assembly Replace main board "4.3.3
may be assembly. Replacing
malfunctioning. Main Board
Assembly"
p.4-26
Rev.-01 9-64
Table 9-11 Symptoms, Check Items, and Actions for Online Function Problems (Continued)
No. Event/symptom Check item Action Reference
8 Media feed after 1. Are print start position Reinstall or update printer Operation
printout is excessive. and layout method set driver. Manual
properly?
2. Printer driver setting • Modify the value to an Operation
may be unsuitable. appropriate value (Media Manual
size).
• Update printer driver.
3. Program ROM may be Update firmware. "7.3.5
defective. Firmware
Installation"
p.7-19
4. Main board assembly Replace main board "4.3.3
may be damaged. assembly. Replacing
Main Board
Assembly"
p.4-26
9-65 Rev.-01
Rev.-01 9-66
"4.7.2
• Replace ink system Replacing
assembly. Maintenance
Assembly"
p.4-70
2. Ink tube may be cut. Replace ink tube. "4.7.2
Replacing
Maintenance
Assembly"
p.4-70
3. Print head, main board After removing ink cartridge, "4.3.3
assembly and CR check if each board operates Replacing
board assembly may properly. Main Board
be defective. Assembly"
p.4-26
"4.6.1
Replacing
Print Head"
p.4-56
"4.10.1
Replacing CR
Board
Assembly"
p.4-84
9-67 Rev.-01
Rev.-01 9-68
Transfer failed
Data format error
Press any key other than
Power button to stop the
buzzer sound.
Press any key other than
Power button again to set
the printer for firmware
installation status.
4 "Transfer failed A MAIN board assembly Install the firmware while "(1)
incompatible F/W" is with the firmware of other setting the DIP SW (SW3- Setting DIP
displayed while printer is equipped to the 2) on the board to ON. Set SW on MAIN
transferring a appropriate printer. Confirm the DIP the SW to OFF after the board
firmware. SW setting on the board. installation. assembly" p.7-
19
9-69 Rev.-01
Rev.-01 9-70
Transfer failed
Data format error
Press any key other than
Power button to stop the
buzzer sound.
Press any key other than
Power button again to set
the printer for firmware
installation status.
9-71 Rev.-01
Rev.-01 9-72
10 Appendix
10.1 Introduction ........................................................................................... 10- 2
10-1 Rev.-01
10.1 Introduction
This chapter provides referential information such as service data and exploded views.
TIP
Separate sheet “Wiring Diagram” p.1
Rev.-01 10-2
10-3 Rev.-01
Rev.-01 10-4
O-ring, M6 DF-46671 -
Maintenance Pump motor cable assembly DF-48993 Common with RJ-900 series
assembly
Wiper origin cable assembly DF-49002 Common with RJ-900 series
Maintenance assembly DG-41149 -
(VJ13)
Cleaner head assembly DF-49687 -
Cap head assembly DG-41179 -
Cover assembly Panel unit assembly DF-48977 Common with RJ-900 and VJ
series
Cover R sensor assembly DF-49011 Common with RJ-900 series
Cover L sensor A0 assembly DF-49013 Common with RJ-900 series
Panel cable assembly DF-49014 Common with RJ-900 series
Front cover receiver DF-49056 Common with RJ-900 series
assembly Six assemblies required for
total replacement.
Sensor cover L assembly DF-49057 Common with RJ-900 series
Sensor cover R assembly DF-49058 Common with RJ-900 series
Scroller receiver roller DG-41135 Three assemblies required for
assembly (VJ13) one side replacement. (One
piece is inside the package.)
Roll receiver R assembly DG-41137 -
(VJ13)
Roll receiver L assembly DG-41136 -
(VJ13)
VJ panel sheet DG-40170 Common with VJ series
Board assembly AC inlet DF-46652 -
Power board assembly DF-48975 Common with RJ-900 series
Cooling fan cable A0 DF-48999 Common with RJ-900 series
assembly
Noise filter FG assembly DF-49019 Common with RJ-900 series
Cooling fan (24V) assembly DF-49022 Common with RJ-900 series
Cooling fan assembly DF-49023 Common with RJ-900 series
10-5 Rev.-01
Rev.-01 10-6
10-7 Rev.-01
Rev.-01 10-8
TIP
Separate sheet “Exploded View” p.2-p.10
10-9 Rev.-01
Rev.-01 10-10
TO CR
TO CR
TO CR
J201
J202
J203
Cooling fan(24V) Headlock solenoid
inlet
CUTER SOLENOID
DF-49019 Noise filter FG assembly
J206
Cooling fan(5V) P edge sensor
J208
DF-49017 Head cable assembly
J205
to HEAD CN2 Print head
DF-48986 CR_ENC assembly
DG-41138 PF encoder assembly
J209
PF encoder CR encoder
J207
PG ORIGIN
J204
to HEAD CN1
DF-49001 PG origin sensor terminal RJ-350
assembly CR BOARD
DE-36547 DF-49664 Fuse to Terminal Stand AC cable assembly
DF-48982 P_REAR sensor assembly PG Origin sensor DF-49018 Head FG assembly
assembly
250V 15A
DF-49013 Cover L sensor A0 assembly Fuse
DG-41091 Waste fluid level switch J14 J16 J12 J32 J5 J201
assembly (VJ16) K_INK M_INK PF_ENC FAN1 PANEL TO CR
Waste fluid
sensor J15 J17 J42 J202
DF-49000 CR origin sensor cable P_REAR_SENS TO CR F6
DF-48975
DEBUG PORT
CN301
J38
assembly Pump motor Power board assembly
J41
sensor
J21
SERIAL REV
CN001
J3
J43
DF-48994 Suction fan cable 1
PUMP1
PUMP2
SDDIM CONNECTOR
J22
J23
R385
DF-48995 Suction fan cable 2
BLOWER BLOWER
J25
J26
FAN1
FAN2
J28
FAN4
FAN3
+
SW4
assembly Suction fan3
POWER SUPPLY
TO CONT_PS
RJ-45
TO MISC
J46
J45
USB IF
DF-49682 AFT_T cable assembly
J1
BT1
DF-48997 Suction fan cable 4 After heater thermistor assembly
J13
J6
assembly Suction fan4
MAIN BOARD DE-22158
DF-49680 PLT_T2 cable assembly
Platen heater thermistor assembly
ID sensor board
CartridgeNOTsensor
J20 J19 J18 J17 J16 J15 J13 J12 J14 J11 J10
J5 J4 J2
WIND-S
to CONT
WIND-M FEED-M
J3
TO MAIN
J3
J6
RELAY B
TO JUNCTION
LD2(Red)
LD1(Green)
DE-36761
HEATER CONTROL BOARD
J6
JUNCTIO POW
Post header
J8
RY6 RY9
POW-ON
J21
AC_OUT
AC_IN2
ON
AC_IN
J1
J4
J6
J5 J6 J7 J8 J9 J10 SW1
J2 J5 J8 J7
InkSlot 1 InkSlot 2 InkSlot 3 InkSlot 4 InkSlot 5 InkSlot 6 J9
REV H-1
GPM@@@@@@
DG-41105 PLT_HT1 PLT_HT2 PRE_HT2 PRE_HT1 AFT_HT
REV L-1
HEATER CONT board 2 assembly
AC-OUT
REV H-2
EXT AC-OUT
J20
REV L-2
DF-49670 RLY_AC cable assembly
REV H-3
DF-49678 AFT_H cable assembly
DG-40135
AC-IN
REV L-3
REV H-4
J22
J23
REV L-4
REV H-5
REV L-6
J3
SMART CARD
DF-49675 PLT_H1 cable assembly
DEBUG
DF-49676 PLT_H2 cable
to CONT
assembly
assembly
+42V
DF-49672 MAIN to CNT serial cable assembly
Carriage Assy1
Exploded View
Lock kicker
Round head spring screw M3 x 8 DE-36579
MS-05030081
Height switching flag CR tape wire protective material
E type fixing ring E-3 DF-48668
MS-8003000A DF-49383
Capޓޓޓޓ
DF-49501ޓޓ Height adjusting cam
DE-36570
Cutter solenoid spring BA
TB-40155 Height switching lever SE ring SE-3
Cutter solenoid assembly (PE) DE-36571 MS-8403000A
Solenoid spring assembly Height switching shaft Bearing 684ZZ
DE-34142
DF-49062 DF-48667 DF-48917
Cutter solenoid assembly Height switching cam Cursor shaft C BA
Height switching lever spring
DF-42234 DE-36581 Cursor TB-40003
DF-48673
DE-12573
Pinch roller spacer BA
Round head spring screw M3x8
CR_HP sensor and lever sensor TB-40059
MS-05030081 Post header assembly
E-29156-2 DF-49471
Cursor roller shaft V
Photo interrupter TB-49142
Cutter solenoid relay assembly E-SG2481
DE-48781 Head pushing spring rubber Bearing 684ZZ
Cutter holder capޓޓޓޓޓ DG-40364 DF-48917
Solenoid relay assembly
DE-36768ޓޓ
DF-49003 Pinch roller spacer BA
Head unit pushing spring
TB-40059
DE-36582
Flat cable clip Plain washer M3 Height adjusting cam
E-A-1 MS-8703000A DE-36570
Damper holder
Cutter holder P tight cup M3x6 DE-22163
DE-12578 MS-59030061 Round head spring screw M3x8
MS-05030081
Backing-plate receiver spring Height switching cam
P-EDGE sensor assembly DF-48672 DE-36581
DF-48630 Head pressure plate
P-EDGEmounting plate DE-12575 Hexagon bearing
DE-36597 P_EDGE assembly DF-48666
DF-48983 Carriage plate spring Head pushing spring Backing-plate receiver
Round head spring screw M3x8 DF-48674 Blast adjusting piece DE-22228
DG-40301 E stopper ring E-3
MS-05030081 DE-36772 Cursor roller spring Roller shaft_l MS-8003000A
Head holding piece DF-48671 DF-48665
Carriage assembly DE-36576
DF-49685 Round head spring screw M3x6 Roller arm
MS-0503006A DE-36568
Joint screw M6 Bearing 684ZZ
DF-49778 Binding head small screw M3x5 DF-48917
MS-1103005C
SE ring SE-3
O-ring M6 MS-8403000A
㧔butyl rubber㧕 Roller arm assembly
Blast adjuster retaining spring L
DF-46476 Carriage plate spring DF-49065
Round head spring screw M3x6 Head FG plate DG-40188
DG-40301
MS-0503006A DE-36575 Head frame spring 8.9
DG-40168
Damper assembly Head FG cable assembly
DF-42110 O-ring㧔butyl rubber㧕 Blast adjuster retaining spring R
DF-48782
DF-46390 DG-40189
Damper assembly Head FG_assembly
DF-46678 DF-49018 Head pushing plate spring 2 Backing-plate receiver
DG-40166 DE-36572
Slant adjusting plate
DE-22162
Carriage Assy2
P tight cupM3x8
Exploded View Tapping screw M3x8 MS-59030081
Tapping screw M3x8
S tight cup S tight cup
MS-5203008A MS-5203008A
CR board cover
DE-22166
Bearer fixing material
DF-48670
Head tube length list
Part name Part No. Remarks Tube(s) used
Head cable assembly Tapping screw M3x8
*GCFVWDG-
8,&)Ǿ.OO EMI holder S tight cup
DF-49017
*GCFVWDG%
8,&)Ǿ.OO DF-49491
Two assemlies required MS-5203008A
*GCFVWDG;
8,&)Ǿ.OO for total replacement.
*GCFVWDG/
8,&)Ǿ.OO
*GCFVWDG/
8,&)Ǿ.OO Bearer mounting material
Joint screw M6 DE-22164
Head tube K(VJ)AssyޓDG-40375 DF-49778 Head tap wire CR board assembly
Head tube C(VJ)AssyޓDG-40376 DF-48619 DE-36800
O ring M6
Head tube Y(VJ)Assy ޓDG-40377
㧔butyl rubber㧕 CR board assembly
Head tube M1(VJ)AssyޓDG-40378
DF-46476 To Print Head DF-49659
Head tube M2(VJ)AssyޓDG-40379 Three-way joint 2-2x2 Tapping screw M3x8
ޓޓޓޓޓޓޓω DE-36785 S tight cup
Cut ink tube (2.0Bk) DE-49738 at a length Tube fixing material VJ
MS-5203008A
you want and use. DE-36578
Three-way joint 2-2x2
DF-49688
Edge saddle
(EDS-1208U)
E-EDS-1208U
Round head spring screw M3x8 Round head spring screw M2x6
MS-05030081 MS-05020061
CR encoder assembly
DF-48633
CR_ENC Assy
DF-48986
Tapping screw M3x8 CR_ENC mounting plate
S tight cup DF-48669
MS-5203008A
Cable cover R
DE-12577 Round head spring screw M3x8
MS-05030081
Carriage Assy2
2007.9.5 Rev.A Model Name:VJ-1304
CR Assy1
Pressure bracket
DE-22141 Y rail side plate R
DE-36525 CR origin sensor cable assembly
Pressure cam DF-48634
Pressure spring 6.9N Pressure bush 13
DF-48581
DG-40139 DF-47446 CR origin sensor cable assembly
DF-49000
Pressure roller Pressure spring DF-49691
DF-48583 Pressure arm shaft (VJ1304)
DE-37138 Photo interrupter
Pressure roller assemblyޓ E-SG2481
DF-49053 Lever sensor cable assembly
Pressure arm CR_HPsensor, Lever sensor
DF-48639
DE-22142 DF-49471
Pressure roller shaft Pressure arm assembly Lever sensor cable assembly
DF-48584 DF-49052 Clamp RMS-1VO
DF-49004
DF-48558
Pressure roller shaft assembly Photo interrupter
DF-49054 E-SG2481 Tapping screw M4x10
CR_HP sensor, Lever sensor S tight cup
DF-49471 MS-5204010A
CR Assy2
CR Assy 2
2007.9.5 Rev.A Model Name:VJ-1304
PF Assy
PF Fixing Plate
DE-22353
Tapping screw M3x6 PF Assy
S tight cup
MS-5203006A 2007.9.5 Rev.A Model Name:VJ-1304
Frame Assy
Clamp RMS-1VO
DF-48558
T Frame R
DE-22154
Free bush 2
DF-49433
R Frame B
DE-22155
Frame seal
Suction fan cable 4 assembly DF-48698 Frame (VJ)
DF-48628 DE-12729 E Stopper Ring E-2
MS-8002000A
Suction fan cable 4 assemblyޓDF-48997 Shaft DF-49133
Handle t1.6 Arm shaft assembly DF-49061
Suction fan cable 3 assembly
DF-48565
DF-48627
Lock arm 2 DE-36654
Suction fan cable 3 assemblyޓDF-48996 FFC seal Lock arm assembly DF-49059
DF-48722
Suction fan cable 2 assembly Suction fan cable 1 assembly
DF-48626 DF-48625 Lock arm spring DF-48563
Suction fan cable 2 assemblyޓDF-48995 Handle t1.6 Lock arm spring assembly DF-49060
Suction fan cable 1 assemblyޓDF-48994 DF-48565
Pan Head Small Screw M4x5 Lock bracket
MS-01040051 DF-49134
Rubber leg Tapping Screw M3x6 S Tight Cup
Fan duct DF-48567 MS-5203006A
DE-35167
Mini Clamp (MN-2)
DE-36571 Round Head Spring Screw (Finishing)
M4x40ޓMS-0504040A
Exploded View
PE sensor plate
DF-48561
Platen fixing screw NX
DF-43224
Tapping screw M3x6 P_REAR sensor assembly
Cup screw M3x6
S tight cup DF-48629
MS-0603006C
MS-5203006A
P_REAR sensor assembly
DF-48982
Wave washer 6 BA
TB-40125
Tapping screw M3x6
PGR stay_b S tight cup
Media guide F right cover Cup screw M36 DE-22278 MS-5203006A
DE-36783 MS-0603006A
Media guide support
DE-36782 Aluminium patch (PP)
DG-40387
Platen fixing screw Platen heater (100)
DF-46590 DE-36791
Cup screw M3x6
MS-0603006C Aluminium patch (Large)
Cup screw M36 DG-40244
Media guide F upper
MS-0603006A
DE-12723
Thermistor assembly
EA-47711 Cup screw M3x6
AFT_H cable assembly MS-0603006C
DF-49637
Thermistor holder AFT_H cable assemblyޓDF-49678
DF-46468
Platen Assy
Platen stay F
DE-36778 Heat insulator platen (100)
DF-49618
Binding head small screw M3x5 Ni-3 Platen spacer F Heat insulator platen (100)
MS-1103005C DG-40140 DF-49618
Cartridge Assy
10
Maintenance Assy
Frame, cap
Absorber_aintenance
DE-12720
Clamp 5SV0 DG-40302
Mini-clamp (MN-2)
hose band Ǿ14 DF-47184 E-MN-2
DG-47223
Frame Assy
Waste fluid tray fixing plate
DG-40936 Waste fluid guide lid
Tapping screw M3x6
S tight cup DE-36676 Pump motor RLY assembly
Maintenance assembly (VJ13)
MS-5203006A DF-48993
DG-41149
Pump motor RLY assembly
Absorber D
DF-48624
DG-41180
Waste fluid guide 2 Tapping screw M3x6
DE-36675 ޓޓ S tight cup
MS-5203006A
Clamp RMS-1VO
DF-48558
Grommet (NG-79-L)
DG-40460 Flat clamp FCR35
E-FCR-35-V0
DG-41176 DE-22214
Tapping screw M3x6
S tight cup
L type fitting MS-5203006A
90
DG-41175 㨙
㨙 Waste fluid cover
DE-37237
Maintenance Assy
50㨙㨙
11
Cover Assy
Exploded View Tapping screw M4x8 S tight cup Round head spring screw M3x5
MS-5204008A MS-0503005A
Front cover receiver Top cover (A0)
DE-36499 DE-12554
Front cover receiver assembly DF-49056
Six assemblies required for total replacement.
Side cover 㧸
DE-13011
Front cover buffer
DF-49236
Scroller receiver roller㨤3 FFC cushion Round head spring screw M3x5
DG-40690 DF-49502 MS-0503005A
Scroller receiver roller assembly (VJ13) DG-41135
(One piece is inside in each package.) Front cover (A0)
DE-12556 Front cover buffer
DF-49236
Roll receiver L_assembly (VJ13)
DG-41136
Scroller receiver roller㨤3 Scroller roller shaft R㨤3 P tight binding
DG-40690 DG-40822 Slotted pin A type 310 M410 Ni-3
Scroller receiver L DF-49231
F cover flag rubber MS-58040101
DE-22355
Tapping screw M3x6 DF-49222 Pressure lever cap
S tight cup Roll receiver R_assembly (VJ13) F cover flag DE-36552
Scroller receiver R DG-41137 I/H cover VJ DF-49230
MS-5203006A
DE-22354 DE-12726
Scroller FG plate R
Sensor cover L DG-40691
DE-22128 Tapping screw M48
Tapping screw M3x6 Tapping screw M4x12
S tight cup
Sensor cover L_assembly DF-49057 S tight cup 㧼 tight binding Black
MS-5204008A
Cover L sensor assembly (A0) MS-5203006A MS-5804012B
Tapping screw M48
DF-48642 S tight cup
Cover L sensor A0_assembly DF-49013 MS-5204008A
Panel sheet
DF-49894
12
Board Assy
Bush OLBT-13
DF-47186 Clamp RMS-1VO
DF-48558 7 CNT to RLY tape wire
DF-49669
CNT to RLY tape wire
Clamp 2SV0 DF-49628
DF-47183
HEATER RELAY board assembly
Cup screw M36
DE-37002
MS-0603006A
13
Scroller (VJ1304)
DE-37143
Leg Assy㧔VJ1304㧕
DE-13079
Stopper Shaft L
TB-40714
Flange R
S-1104330
14
Take Up Unit R
15
Take Up Unit L
Adaptor
S-1104332
Urethane cushion AXFH Hexagon Socket Pan Flat Head
DG-40232 (polished), M5x12 Ni-3
Cap 32MMR Hexagon Socket Pan Flat Head MS-35050121
E-105-12401 Take Up fixing plate L㧔VJ13㧕 (polished), M4x10 Ni-3 Set collar
DE-37268 MS-35040101 PSCSW8-10
DG-40216
Stopper 1
DG-40219
Take up scroller (VJ13) Urethane washer
DE-37269 Hexagon Socket Pan Flat Head DG-40233
(polished), M4x8 Ni-3
MS-35040081 To Take Up unit R
Tension arm R
DG-36971
Cap 32MMR
Power supply cable 10A (for US) E-105-12401
DG-40484 Round head spring screw
Adaptor
M3x8 Ni-3
S-1104332
MS-05030081
16