IVECO ELECTROLYTIC GALVANIZING FOR

METAL PARTS
18-1102
Standard (CAST IRON, CARBON OR ALLOY
PageI 1/15
All rights reserved. This standard must not be reproduced or in any way utilized by other parties without the written consent of IVECO.

SPECIFICATION
STEELS) Date 11.03.2013

Supervisor: IVECO STD. 19-0201

Manager: IVECO STD. 19-0201

IMPORTANT NOTE
Passivation coatings containing hexavalent chromium salts MUST NO
LONGER BE USED after 01.07.2007 for vehicles included among
those defined in EU Directive 2000/53/EC and subsequent amendment
dated 27.06.2002.
The standard small components used in IVECO vehicles of all ranges
must have coatings free of hexavalent chromium (Prospectus II).
In case of dispute the only valid reference is the original Italian edition.

1 PURPOSE

These Technical Specifications detail the features which must be met by the electrolytic
galvanising coatings applied to cast iron, carbon or alloy steels with the main purpose of
protecting them against corrosion; define the tests to be carried out to verify these features;
classify types of coating, indicate selection criteria and prescribe the indications to be shown
on the drawing.
HANDLING ON INTERLEAF

Edition Date Description of changes Group

1 25.02.1986 New
7 08.07.2002 Completely revised to meet EEC "ELV’S” Directive.
8 29.05.2003 Adaptation to Directive 2000/53/EC, amendment dated 27.06.2002.
9 26.02.2004 Changed Authority to Supervisor and Manager, added new Table 3.
10 23.02.2007 Completely reviewed.
11 19.07.2007 Added Manager and point 5.2.3. Changed: Prospect III, “Overview
of classification of characteristics" and Reference Standards.
CMD
12 30.09.2009 Updated Supervisor and Manager indication.
13 11.03.2013 Added Fe/Zn ZC coating to Prospectus II.
Changed Prospectus III, point 8 and the Reference Standards. (DA)

ANY HARD COPY IN YOUR POSSESSION SHOULD BE CONSIDERED OUT OF DATE. SEE RELEVANT WEB SITE FOR UP-TO-DATE DOCUMENT

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IVECO Standard 18-1102
Date 11.03.2013

2 FIELD OF APPLICATION

2.1 These Technical Specifications apply to all metal parts with tensile strength ≤ 1500 N/mm2,
except for:

- pre-coated semi-finished parts;

- coil springs (subject to traction with coil pack);

- couplings for pipes screwed into light alloy seats.

2.2 Designer information: electrolytic galvanising should be avoided in the following cases:

- part reaching an operating temperature of ≥ 250 °C;

- parts operating in contact with each other, for which jamming or scoring or corrosion
products may compromise operation (for example: wheel fixing nuts and studs);

- parts subject to prolonged warm-moist operating times;

- safety components in steel with tensile strength R ≥1200 N/mm2 because of the risk of brit-
tleness caused by hydrogenation.

2.3 The type of galvanizing to use for “Standard Components" is indicated in individual product
standards (IVECO STD. TPM-TPE Groupings).

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 3 CLASSIFICATION, DWG DESIGNATION, SELECTION CRITERIA AND COATING CODE NUMBER
PROSPECTUS I - Coatings with hexavalent chrome

Minimum Resistance to salt mist [4] Indications in the draw-

Coefficient Coating
Type of coating thickness ing Characteristics
of friction code
[1][2][3] White corrosion Ferrous corrosion [5] [6]

25 µm 500 hours Fe/Zn 25 III 762

12 µm 216 hours Fe/Zn 12 III 763 Good corrosion resistance.

Fe/Zn III
0.12 - 0.30 48 hours Appearance is bright yellow, with
(yellow passivation)
7 µm 96 hours Fe/Zn 7 III 764 hints of blue, green or red.
IVECO Standard

5 µm 72 hours Fe/Zn 5 III 765

12 µm 600 hours Fe/Zn 12 III S 851 High corrosion resistance up to

Fe/Zn III S
temperatures of ~ 100 °C. Yellow
(yellow passivation 0.12 - 0.18 200 hours
appearance with slight irides-
and sealing) 7 µm 400 hours Fe/Zn III 7 S 852 cence.

25 µm 750 hours Fe/Zn 25 V 766

Fe/Zn V
(olive green passiva- 12 µm 288 hours Fe/Zn 12 V 767 High resistance to corrosion.
tion) 0.12-0.30 96 hours Appearance may have shades of
7 µm 192 hours Fe/Zn 7 V 768 brown or bronze.
[7]
5 µm 144 hours Fe/Zn 5 V 769

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25 µm 192 hours Fe/Zn 25 VI 770
18-1102

12 µm 120 hours Fe/Zn 12 VI 771 Average corrosion resistance, for

Fe/Zn VI
0.12-0.30 24 hours use when a black colour is
(black passivation)
7 µm 72 hours Fe/Zn 7 VI 772 required.

5 µm 48 hours Fe/Zn 5 VI 773

Date
Page

Fe/Zn VI S 12 µm 600 hours Fe/Zn12 VI S 991 High corrosion resistance up to a

(black passivation and 0,12-0,18 150 hours temperature of ~ 100 °C when
3/15

sealing) 7 µm 400 hours Fe/Zn 7 VI S 992 black colouring is required

For notes [1], [2], [3], [4], [5], [6] e [7] see page 6.
11.03.2013
 TABLE II - Coatings free from hexavalent chrome

Minimum Resistance to salt mist [4] Indications in the draw-

Coefficient Coating
Type of coating thickness ing Characteristics
of friction code
[1][2][3] White corrosion Ferrous corrosion [5] [6]

25 µm 96 hours Fe/Zn 25 I 754

Only to be used when the layer of
Fe/Zn I 12 µm 72 hours Fe/Zn 12 I 755 zinc, in subsequent processing
(without passivation) -- -- stages, has to undergo treatment
[8] 7 µm 48 hours Fe/Zn 7 I 756 incompatible with the presence of
passivation (e.g. soldering)
5 µm 36 hours Fe/Zn 5 I 757

25 µm 384 hours Fe/Zn 25 II 758

IVECO Standard

To be used when good corrosion

Fe/Zn (II) 12 µm 192 hours Fe/Zn 12 II 759 resistance is required. Appear-
(bright white passiva- 0.12-0.30 24 hours ance is generally bright white, with
tion) 7 µm 96 hours Fe/Zn 7 II 760 slight yellow and/or light blue iri-
descence.
5 µm 72 hours Fe/Zn 5 II 761

25 µm 600 hours Fe/Zn 25 IV 833

Fe/Zn IV Good corrosion resistance.
(high thickness irides- 12 µm 240 hours Fe/Zn 12 IV 778
Appearance like Type II (acid
cent passivation) 0.12-0.30 96 hours
7 µm 168 hours Fe/Zn 7 IV 776 bath) or yellow, light green, irides-
[7] cent (alkaline base).
5 µm 120 hours Fe/Zn 5 IV 834

12 µm 480 hours Fe/Zn 12 IV S 783 High corrosion resistance up to a

Fe/Zn IV S
temperature of ~ 100 °C. Metallic
(passivation as above

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0.12-0.18 120 hours
18-1102

appearance, opaque with slight iri-

and sealing) 7 µm 360 hours Fe/Zn 7 IV S 784 descence.

Average corrosion resistance and

Fe/Zn IV LUB
where a coefficient of friction in a
(passivation as above 7 µm 0.12-0.18 96 hours 168 hours Fe/Zn 7 IV LUB 782
0.12-0.18 dispersion field is pre-
and lubricant added)
scribed.
Date
Page

Fe/Zn VII S Good corrosion resistance up to

(electrolytic coating, temperatures of ~ 100 °C. To be
4/15

zinc/iron alloy, with Fe used when a black colour is

7 µm 0.12-0.30 24 hours 72 hours Fe/Zn 7 VII S 836
required and when a coefficient of
≤ 2%, + black passiva- friction in a 0.12-0.30 dispersion
tion and sealing)
11.03.2013

field is required.

(continued ⇒⇒)
For notes [1], [2], [3], [4], [5], [6][7]e [8] see page 6.
 (⇒⇒ continued)

Minimum Resistance to salt mist [4] Indications in the draw-

Coefficient Coating
Type of coating thickness ing Characteristics
of friction code
[1][2][3] White corrosion Ferrous corrosion [5] [6]
Transparent coating based on
silica dispersed in alcoholic solu-
7 µm 360 hours Fe/Zn 7 ZC 839 tion, free of chrome and cobalt
salts. Silvery, metallic appearance.
In pace of types IV and IV S, when
Fe/Zn ZC high corrosion resistance is
0.12-0.30 96 hours requested, even with operating
[9]
temperatures up to 200 °C
IVECO Standard

The Fe/Zn 7 ZC Type is to be

12 µm 480 hours Fe/Zn 12 ZC 840 used preferably for bolts when a
Cf between 0.12 and 0.30 is
required.

For notes [1], [2], [3], [4], [5], [6] e [9] see page 6.

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Date
18-1102
Page
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11.03.2013
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IVECO Standard 18-1102
Date 11.03.2013

[1] The 25 µm thickness is recommended for external parts (excluding zincometal bodywork) which
require exceptional resistance to corrosion; it must not be prescribed for bolts.
The 12 µm thickness should be prescribed for interior parts and bolts with pitch > 1 mm.
The 7 µm thickness should be prescribed for bolts with pitch ≤ 1 mm excluding self-threading
screws, self-tapping and self-drilling screws for which a thickness of 12 µm should be prescribed.

[2] The thickness of the coating includes passivating and sealing layers.

[3] If the drawing has a designation without the "thickness” disposition, choosing the thickness of the
layer will depend on the type of use intended for the part on the vehicle, as indicated in standard
I.S. 18-1600.

[4] Unless otherwise specified, assessment of corrosion resistance must be evident to the naked eye
at a normal reading distance. The presence of white corrosion products caused by zinc over a
significant area of ≤ 5% of the component does not justify scrapping. Centres of corrosion must be
≤ 1/dm2 (higher values justify scrapping). The presence of corrosion products in holes, corners or
areas not comprising significant surfaces does not justify scrapping.

[5] For materials with tensile strength between 800-1000 N/mm2, if dehydrogenation is required, com-
plete the indication on the drawing with the wording DEIDR A e.g. Fe/Zn 7 II DEIDR A - see point
5.2.7.
For materials with tensile strength ≥ 1000 N/mm2, this indication may be omitted since dehydro-
genation is compulsory.

[6] Sealing treatment may not be applied to parts that must subsequently be painted by means of
electrophoresis, nor to fasteners with metric thread, without having experimentally determined the
appropriate tightening torques for their use.

[7] If required, for identification using a particular colour, it is possible - after prior agreement with the
Supplier - to apply an organic dye after passivation.

[8] Type I products are not used to coat nuts and bolts.

[9] The Fe/Zn ZC symbol identifies the electrolytic galvanising coating followed by the application of a
transparent product based on silica dissolved in an alcohol solution free of chromium and cobalt
salts with the trade name ZEC-Coat 888 supplied by HSK/GLOMAX (the application of the trans-
parent product must be performed within 24 hours after palaeolithic galvanising to avoid critical
aspects caused by the oxidation of zinc).

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IVECO Standard 18-1102
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For immediate comparative identification between coatings containing hexavalent chrome

salts and coatings free of hexavalent chrome (in relation to EEC ELV’S Directive) see the
Prospectus III.

PROSPECTUS III

Coatings with hexavalent Coating Coatings without hexa- Coating Coefficient of

chrome code valent chrome code friction

Fe/Zn 7 IV [10] 776

Fe/Zn 7 III 764
Fe/Zn 7 ZC [10] 839
0,12-0,30
Fe/Zn 12 IV [10] 778
Fe/Zn 12 III 763
Fe/Zn 12 ZC [10] 840

Fe/Zn 12 III S 851 Fe/Zn 12 IV S [10] 783

Fe/Zn III 7 S 852 Fe/Zn 7 IV S [10] 784 0,12-0,18

Fe/Zn 12 V 767 Fe/Zn 12 IV S [10] 783

Fe/Zn 7 V 768 Fe/Zn 7 IV [10] 776

Fe/Zn 12 VI 771 0,12-0,30

Fe/Zn 7 VII S 836
Fe/Zn 7 VI 772

Fe/Zn 12 VI S 991
Fe/Zn Ni 7 VII S
701 0,12-0,18
FIAT 9.57409
Fe/Zn 7 VI S 992

[10] If required, for identification using a particular colour, it is possible - after prior agreement with the
Supplier - to apply an organic dye after passivation.

4 NUTS AND BOLTS

4.1 Thickness

For the purpose of the corrosion resistance of bolts and nuts, one of the most significant para-
meters of electrolytic coating is thickness.
This parameter should be prescribed in the drawing or agreed with the order. Unless otherwise
specified, it is assumed that the thickness should be 7 µm.
The thickness of the coating is defined on the basis of the tolerance of the ISO metric thread in
accordance with UNI 5541, with tolerance classes:

- g, f and e for external threads (screws);

- H and G for internal threads (nuts).

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IVECO Standard 18-1102
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These tolerances are applicable before applying the coating. After coating, the highest deviation
must be no more than 0 in the case of external threads (screws) and less than 0 in the case of
internal threads (nuts).

a) Screws
The coating thicknesses for screws depend on the thread pitch and the thread tolerance
range. The Prospectus IV indicates:
- the theoretical maximum thicknesses that can be prescribed are assumed from the fun-
damental deviation values of tolerance positions g, f and e.

Thicknesses greater or less than those indicated may be prescribed.

Greater thicknesses than those listed must be agreed between Principal and Supplier since it
may be necessary to use, in addition to the basic offset, a part of the thread tolerance which
may possibly involve micrometer impairment on the average diameter in position "h"; in any
case, however, screw-nut coupling must not be compromised.

PROSPECTUS IV
Theoretical maximum permitted thickness for screws [11]

Theoretical thickness allowable on the threads

Thread
[µm]
Thread pitch
[mm] Tolerance pos- Tolerance pos- Tolerance pos-
Large pitch Fine pitch ition ition ition
“g” “f” “e”
0.50 M3 -- 5 9 12
0,70 M4 -- 5 9 14
0,80 M5 -- 6 9 15
1.00 M6 M8 x 1 6 10 15
M10 x 1.25
1.25 M8 7 10 15
M12 x 1.25
M14 x 1.5
M16 x 1.5
1.50 M10 M18 x 1.5 8 11 16
M20 x 1.5
M22 x 1.5
1,75 M12 -- 8 12 17
M24 x 2
M27 x 2
2.00 M14 M16 9 13 17
M30 x 2
M33 x 2
2,50 M18 M20 M22 -- 10 14 20
M36 x 3
3.00 M24 M27 12 16 21
M39 x 3
3,50 M30 M33 -- 13 17 22
4.00 M36 M39 -- 15 19 23

[11] Unless otherwise specified in the drawing or the order, screws must in any case have a coating
thickness of ≥ 7 µm.
Assessment of the resistance to corrosion of coatings having non-standard thicknesses should
refer to the resistance value of the immediately lower class.
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IVECO Standard 18-1102
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b) Nuts
The thicknesses of coatings for nuts in practice do not depend on the tolerance position of
the thread and thread pitch since, given current technological processes for galvanic coating,
there is not a significant application of protective coating on the thread in relation to surfaces
(hexagon faces and support surfaces).
For pitches up to 0.8 mm, application on the first threads can be tolerated if it does not affect
screw-nut coupling.
The Prospectus V shows the maximum thickness for nuts.

PROSPECTUS V
Theoretical maximum permitted thickness for nuts [12]

Theoretical thickness allowable on

Thread the threads
Thread pitch [µm]
[mm] Tolerance posi- Tolerance posi-
Large pitch Fine pitch tion tion
“H” “G”
0.5 M3 --
0,7 M4 -- 7 12
0,8 M5 --

1.00 M6 M7 M6 x 1

M10 x 1.25
1.25 M8
M12 x 1.25

M14 x 1.5
M16 x 1.5
1.50 M10 M18 x 1.5
M20 x 1.5
M22 x 1.5

1,75 M12 --
7 12
M24 x 2
M27 x 2
2.00 M14 M16
M30 x 2
M33 x 2

2,50 M18 M20 M22 --

M36 x 3
3.00 M24 M27
M39 x 3

3,50 M30 M33 --

4.00 M36 M39 --

[12] Unless otherwise specified in the drawing or the order, nuts must in any case have a coating thick-
ness of ≥ 7 µm.
Assessment of the resistance to corrosion of coatings having non-standard thicknesses should
refer to the resistance value of the immediately lower class.
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IVECO Standard 18-1102
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4.2 Resistance to corrosion

a) Screws
The corrosion resistance of electrolytically coated screws, depending on the thickness of
coating applied, shall be as prescribed in Prospectuses I and II.
This resistance should also more or less uniform over the entire surface (head and shank).

b) Nuts
Corrosion resistance of electrolytically coated nuts must be measured exclusively on
screw-nut couplings in order to protect, by simulating operating conditions, the internal
thread on which, as mentioned at point 4.1b), application is not significant.
This resistance, depending on thickness, must be as prescribed in Prospectuses I and II.

4.3 Coefficient of friction

4.3.1 The coefficients of friction of nuts and bolts must be within the limits prescribed by IVECO STD.
10-4810.

For threaded items requiring lower coefficient of friction values or more contained fork losses
compared to the standard, after galvanising specific friction conditioners must be applied, such as
suitable oil-based products, waxes or other substances.
Lubricated parts must be clean and dry to the touch.
The application of lubrication does not involve modifications to the corrosion resistance require-
ments envisaged at in point 4.2.

4.3.2 Verification of correct lubricant application can only be performed by measuring the coefficient of
friction in accordance with IVECO STD. 16-3100.

5 PRODUCT QUALIFICATION REQUIREMENTS

5.1 Test environment (unless otherwise stated):

- Temperature: 23 ± 5°C;
- Atmospheric pressure: 860 - 1060 mbar;
- Relative humidity: 45 - 70%.

5.2 Characteristics
The requirements listed below are essential for the significant surface.
“Significant surface” means the part which is essential for the appearance or use of the treated
item.
The above-mentioned surface may be indicated in the drawing or agreed in advance of the
order; otherwise, the entire surface of the object is to be considered significant.

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IVECO Standard 18-1102
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5.2.1 Visual inspection

As regards the significant surface, parts must be free of visible defects such as bubbles, pitting,
excessive roughness, cracks or uncoated areas.
The passive layer must not be powdery, must completely cover the galvanized surfaces of parts
and must be uniform and free from other defects which may affect its appearance or reduce its
protective power. The appearance of the passive layer, depending on the solution, used must be
as prescribed at point 3.
Unless otherwise specified by the Principal, the final coating should be shiny.
If good colour reproduction in the passive layer is required, direct agreements must be made
between the Principal and the Supplier. The colour should be agreed by means of recorded ref-
erence sample.
It is not allowed to use passivated white type colouring in order to meet compliance require-
ments.

5.2.2 Identification of the nature of the coating

The identification of the nature of the coating must be made using the method described in the
following points.

5.2.2.1 Reagents needed

The reagents required are:

a) Solution of sulphuric acid prepared by dissolving 8 cm3 of sulphuric acid (density 1.84) in 100
cm3 of distilled water.
b) Solution of copper sulphate in distilled water, prepared by dissolving 1 g copper sulphate in
1000 cm3 of distilled water.
c) Solution of mercury thiocyanate prepared by dissolving 2.7 g of mercuric chloride and 3 g of
ammonium thiocyanate in 100 cm3 of distilled water.

5.2.2.2 Procedure
Attack the surface in question with a few drops of sulphuric acid solution (a)and allow to react for
1 min.
Place the solution obtained on a slide, and then add in order: 2-3 drops of copper sulphate solu-
tion (b) 2-3 drops of mercury thiocyanate solution (c), mixing thoroughly.

5.2.2.3 Assessment
In the presence of zinc, a precipitate or violet colour is seen.
There are no interfering elements.

5.2.3 Verification of absence of hexavalent chrome compounds in the coatings listed in the
Prospectus II
Perform the test as specified in the IVECO STD. 16-0207.

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IVECO Standard 18-1102
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5.2.4 Thickness

5.2.4.1 Minimum local thickness

The minimum local thickness measured by one of the methods listed allowing an accuracy of at
least ± 10% shall be as prescribed in point 4 for the various types of coating, on all parts of the
significant surface.

5.2.4.2 Magnetic method

In accordance with IVECO STD. 15-0757; use Magne-Gage, Mikrotest or equivalent equipment.
To be used in current controls.

5.2.4.3 Coulombmetric method

In accordance with IVECO STD. 15-0756; use Kocour or equivalent equipment.
To be adopted for low thickness coatings.

5.2.4.4 Microscopic method

Perform the test as specified in IVECO STD. 15-0758.

To be adopted in the event of dispute or when it is not possible to use the previous methods.

5.2.4.5 Gravimetric method

5.2.4.5.1 Thickness of coating for small metal parts

For parts having a significant surface area of ≤ 1 cm2, the minimum local thickness is the min-
imum value for average thickness determined by the gravimetric method to IVECO STD.
15-0755.

5.2.4.5.2 Coating thickness for nuts-bolts

The coating thickness for bolts measured in accordance with point 5.2.4.1 shall be as prescribed
at point 4.

The dispositions concerning the significant surface for coating thickness measurements of nuts
and bolts are provided at point 5.2.4.5.3.

5.2.4.5.3 Coating thickness measurement areas

Given the variability of the thickness of electrolytic coating of screws and nuts, it is measured at
a significant point for the purposes of corrosion protection assessment.

For screws, this point is located approximately in the middle of the surface of the head or in the
middle of the tip (see Figures 1 and 2).

For cylinder head screws with a hexagon socket, slotted and cross-head screws the measuring
point is located on the flat surface of the head between the edge and the hexagon socket,
between the edge and the cross, or on the face of the hexagon (see Figures 3, 4 and 5). Inset
and cross-slot surfaces are excluded from the measurement points.

For nuts, the thickness measurement is performed on one side of the hexagon or on a support-
ing surface (see Figure 6).

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IVECO Standard 18-1102
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Point of measurement Point of measurement

Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6

5.2.5 Adhesion

5.2.5.1 Unless otherwise agreed between Principal and Supplier, and depending on the particular fea-
tures to be tested, one of the following methods should be adopted. (For bolts, exclusively use
the thermal shock test).

5.2.5.2 At the end of the test, the coating should not present any signs of detachment from the base
metal.

5.2.5.3 Notch or grid method

Perform the test as specified in IVECO STD. 15-0461.

5.2.5.4 Bending method (can only be used with parts in sheet metal or thin bands)

5.2.5.4.1 Manually or using pliers, bend a flat sample taken from the component in question into an acute
angle, first from one side and then the other, until it breaks.

5.2.5.4.2 In the failure area, make sure that the deposit has not become detached and cannot be
removed easily even using a knife blade.

5.2.5.5 Thermal shock method

Perform the test as specified in the IVECO STD. 15-0765.

5.2.6 Corrosion resistance

5.2.6.1 Run the salt mist test in accordance with IVECO STD. 16-0135 A1 method, at least 24 hours
after completing the passivation operation.

5.2.6.2 The number of items exposed must ensure a total significant surface area of ≥ 2 dm2. The vari-
ous types of coating must meet the requirements prescribed in Prospectuses I and II.

5.2.6.3 Corrosion resistance of types III, IV, V, VI, VII S

5.2.6.3.1 Expose the parts in question in a ventilated thermostatic cell for 1 h ± 5 min at a temperature of
150 ± 5 oC and then perform the corrosion test in a salt mist in accordance with IVECO STD.
16-0135, method A1, for the duration prescribed in Prospectuses I and II.
The salt mist test must begin during between 1 h ± 5 min and 24 hours after the end of exposure
at 150 ± 5 oC.

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IVECO Standard 18-1102
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5.2.7 Dehydrogenation

5.2.7.1 Parts must undergo dehydrogenation treatment within 4 h from the application of the base basic
electrolytic galvanic coating unless otherwise specified in the dwg.
Dehydrogenation must take place by heating in an air circulation oven or oil bath, followed by
cooling at room temperature. The duration and temperature of dehydrogenation treatment must
comply with the minimum requirements contained in the Prospectus VI.

5.2.7.2 In general, the time indicated in the Prospectus VI can be reduced by increasing the temperat-
ure on the basis of experimental calculations.
In the event that the temperatures specified in the Prospectus VI cause a decrease in the
required minimum hardness of the base metal or any other defect affecting the function of the
part, dehydrogenation must be performed at a maximum temperature compatible with the retain-
ing required physical properties and in any case at ≥ 135 oC and extending the treatment time.

PROSPECTUS VI
Dehydrogenation treatment

Dehydrogenation treatment
Tensile strength of the
Type and indication of material Minimum stay at
dehydrogenation in dwg Temperature
[N/mm2] operating status
[°C]
[h]

DEIDR A [13] ≥ 800 < 1000 2

DEIDR B ≥ 1000 < 1350 3 180 - 200

DEIDR C ≥ 1350 < 1500 12

[13] This type of dehydrogenation is optional. See note [5] on page 6.

5.2.8 Dimensional limits of parts

The dimensions of finished parts after galvanising must be within the tolerances prescribed in
the dwg.

6 APPROVAL FOR USE (Engineering release)

The Supplier shall provide as samples:

- No 20 elements of the type required, the characteristics of which - as stated herein - shall be
systematically verified.
- Other elements may be requested for tests during use and/or engineering tests during man-
ufacture.

The above sample must always be accompanied by the "Product Identification sheet" (see
IVECO STD. 18-0015) and "documents attesting the quality of the product" (see IVECO STD.
18-0013) compiled by the Supplier in relation to the requirements of this Specification.
The supplier shall provide a report containing the tests and inspections performed along with the
sample.
"Non conformities" are not allowed.

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IVECO Standard 18-1102
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7 SUPPLY QUALITY

The supply must be carried out according to the specifications of the IVECO STD.
18-0001-A003 ”Purchase General Conditions - Supplier Quality Procedure”.

8 CHARACTERISTICS CLASSIFICATION TABLE

Class of importance Type of

Description (according to I.S. test
18-0011) [14]

Coefficient of friction + M
Visual inspection - NM
Nature of coating - M
Verification of absence of hexavalent chrome compounds in the coatings - M
Magnetic method - NM
Thickness Coulombmetric method - M
(alternative measurement
methods) Microscopic method + M

Gravimetric method - M
Adhesion - M
Resistance to corrosion + M

for tensile strength R ≥ 1000 N/mm2 C = Critical M

Dehydrogenation
for 800 ≤ R < 1000 N/mm2 (if prescribed) + M

[14] M = Destructive NM = Non destructive

NOTE: Both during product qualification as well as supply inspection, checks on parts that have undergone
non destructive testing (NM) can be performed; If the component has undergone destructive (M)
and Critical (C) tests, it may not be used for other tests or checks, unless otherwise specified from
time to time.

STANDARDS REFERRED TO

IVECO STD.: 10-4810, 15-0461, 15-0755, 15-0756, 15-0757, 15-0765, 17-0758, 16-0135, 16-0207, 16-3100,
18-0001-A003, 18-0011, 18-0013, 18-0015, 18-1600, 19-0201.
FIAT: 9.57409.
UNI: 5541.

PUBLISHED BY C.S. & Quality - STANDARDS GOVERNANCE (DA)