Electric Terex Cedarapids

PAVER
TECHNICAL MANUAL
300 Series & 411

Electrical Section
Technical Manual
A Terex Company
Table of Contents
Grayhound 300 Series/CR411
Component Location Maps ......................................................................................... 1 - 10

Engine Starting System .................................................................................................... 11
Charging System .............................................................................................................. 12
Throttle & Fuel .......................................................................................................... 13 - 14
Engine Start & Fuel - Elite Engine ................................................................................... 15
Horn .................................................................................................................................. 16
Gauges .............................................................................................................................. 17
Lights ................................................................................................................................ 18
Brakes ............................................................................................................................... 19
Travel/Pave (P2) System CR361 ...................................................................................... 20
Front Wheel Assist CR351/CR411 .................................................................................. 21
Travel Control CR351/CR411 .................................................................................. 22 - 24
Travel Control & Steer Assist - Rubber Tire Pavers 1999 & After........................... 25 - 27
Travel Control Adj. Procedure-3 Pot Controller Grayhound Tire Pavers ................. 28 - 29
Travel Control Adj. Procedure-3 Pot Controller Grayhound Track Pavers .............. 30 - 32
Travel Control Adj. Procedure-4 Pot Controller Grayhound Tire Pavers ................. 33 - 34
Differential Lock CR351/CR411...................................................................................... 35
Steer Assist CR351/CR411 ....................................................................................... 36 - 37
LH Travel Speed Control CR361 .............................................................................. 38 - 39
RH Travel Speed Control CR361 .............................................................................. 40 - 41
Travel Control Adj. Procedure-4 Pot Controller Grayhound Track Pavers .............. 42 - 44
Susmic 10 Dual Path Control Calibration Procedures............................................... 45 - 49
Hopper .............................................................................................................................. 50
Truck Hitch (Optional) ..................................................................................................... 51
Frame Raise CR351/CR411 ............................................................................................. 52
LH Flow Gate ................................................................................................................... 53
RH Flow Gate ................................................................................................................... 54
Material Flow Indicators 1999 & Before .................................................................. 55 - 56
Material Flow Indicators 1999 & After ..................................................................... 57 - 58
Screed Lift ........................................................................................................................ 59
Screed Assist .................................................................................................................... 60
Power Main Crown ........................................................................................................... 61
Vibrators ........................................................................................................................... 62
300 Series & CR411 Electrical Troubleshooting i 22478 (11/00)

Technical Manual
A Terex Company
Table of Contents
LH Hydraulic Strike-Off Extend ...................................................................................... 63

RH Hydraulic Strike-Off Extend ...................................................................................... 64
LH Hydraulic Strike-Off Slope ........................................................................................ 65
RH Hydraulic Strike-Off Slope ........................................................................................ 66
LH Match Height .............................................................................................................. 67
RH Match Height ............................................................................................................. 68
LH Main Burner #1 .......................................................................................................... 69
RH Main Burner #2 .......................................................................................................... 70
LH Ext. Burner #3 ............................................................................................................ 71
RH Ext. Burner #4 ............................................................................................................ 72
Rear Frame Compensator Adjustment ............................................................................. 73
Remote Oil Cooler Motors ............................................................................................... 74
300 Series & CR411 Electrical Troubleshooting ii 22478 (11/00)

Technical Manual
A Terex Company
Component Location Map Fastach 8 & 10
1 ........... Screed burner fan and glow plug

2 ........... Controls for glow plugs, fans and horn
3 ........... Burner and spray down control valves
300 Series & CR411 Electrical Troubleshooting 1 22478 (11/00)

Technical Manual
A Terex Company
Component Location Map Fastach II
Cedarapids
EXTEND
FEED
STOP
OVER
RIDE
SLOPE
HEIGHT
MATCH
BERM
TOWPOINT
MAN
MAN
SETUP
AUTO
HORN
Cedarapids
EXTEND
FEED
STOP
OVER
RIDE
SLOPE
E
TEMPERATUR
RH MAIN CONTROL
HEIGHT RH EXT HEAT OUTLET

MATCH LH MAIN HEAT
OUTLET
LH EXT HEAT
HEAT
HEAT
BERM GENERATOR
ON
ON
OFF
OFF
TOWPOINT
MAN
MAN
SETUP
AUTO
HORN
HORN
CROWN
INCREASE
E
DECREAS
1 ........... Screed Heater Control Panel

2 ........... Screed Generator

Technical Manual
A Terex Company
Component Location Map Stretch 16 & 18
2 3
1 ........... Screed burner fan and glow plug

2 ........... Controls for glow plugs, fans and horn
3 ........... Burner and spray down control valves

Technical Manual
A Terex Company
Component Location Map

Earlier Version
DIN Connector Travel Controller
Low Threshold
Reverse
Maximum Pot
Forward
Maximum Pot
Manual Override
DIN Connector
Current Version
Travel Controller
MINIMUM Forward Pot
MINIMUM Reverse Pot
MAXIMUM Forward Pot
MAXIMUM Reverse Pot

Technical Manual
A Terex Company

L2 L4
L1 L3
L5 L6
Front
Bulkhead
L17
L9
L12
L8
L7
L16
L11
L13
L10 Rear
Bulkhead
L14
L15
L1 ......... Slope sensor

L2 ......... Front wheel assist
L3 ......... LH pull point solenoid
L4 ......... Truck hitch solenoid
L5 ......... LH material flow gate
L6 ......... RH material flow gate
L7 ......... Main electrical junction box
L8 ......... Hopper wing solenoid
L9 ......... RH pull point solenoid
L10 ....... Screed lift solenoid
L11 ....... Frame raise solenoid
L12 ....... Brake solenoid
L13 ....... Vibrator solenoid
L14 ....... LH feed sensor
L15 ....... RH feed sensor
L16 ....... Travel/Pave solenoid
L17 ....... Burner/Spraydown pump & motor

Technical Manual
A Terex Company

1st Generation Version
Grayhound 300 Series Analog Display
24 23 22 21 20 19 18 17 16 15
1
2
3
4 12
5
6 14
7
8
9
13
10
11
1 ........... Engine breaker: 15 amp 13 ......... RH auger/conveyor proportional module

2 ........... Screed breaker: 15 amp 14 ......... LH auger/conveyor proportional module
3 ........... Control breaker: 15 amp 15 ......... K3 relay
4 ........... F/G/S breaker: 15 amp 16 ......... K4 relay
5 ........... Spraydown breaker: 15 amp 17 ......... K5 relay
6 ........... Light breaker: 15 amp 18 ......... K6 relay
7 ........... Flasher breaker: 15 amp 19 ......... K15 relay
8 ........... Gate breaker: 30 amp 20 ......... K16 relay
9 ........... Burner breaker: 50 amp 21 ......... K17 relay
10 ......... Key switch 22 ......... K18 relay
11 ......... K2 relay 23 ......... Spare relay
12 ......... K22 relay 24 ......... Flasher relay

Technical Manual
A Terex Company

1st Generation Version
10 9 8 7 6 5 4 3 2 1
11
12 13 16
20 14 15 17
19 18
25
21 22 23 24 26
30 29 27
31 28
36
32 37
33 35
34
28
30
31
29
16
1 ............. Travel control 19 ........... RH flow gate switch

2 ............. Differential lock switch 20 ........... LH flow gate switch
3 ............. Travel speed pot 21 ........... Hopper wing switch
4 ............. Rear frame compensator switch 22 ........... Truck hitch switch
5 ............. Screed assist switch 23 ........... Light switch
6 ............. Screed lift switch 24 ........... Travel range switch
7 ............. Screed vibrator switch 25 ........... Brake switch
8 ............. Engine stop/start/run switch 26 ........... Horn switch
9 ............. RH conveyor switch 27 ........... Throttle switch
10 ........... LH conveyor switch 28 ........... Audible alarm silence switch
11 ........... RH conveyor speed pot 29 ........... Low engine oil pressure indicator light
12 ........... LH conveyor speed pot 30 ........... RH mix no flow indicator light
13 ........... Permissive start switch 31 ........... LH mix no flow indicator light
14 ........... LH screed extension switch 32 ........... Oil temperature gauge
15 ........... RH screed extension switch 33 ........... Voltmeter
16 ........... Frame raise switch 34 ........... Fuel level gauge
17 ........... Steer assist switch 35 ........... Tachometer
18 ........... Flasher switch 36 ........... Water temperature gauge
37 ........... Oil pressure gauge

Technical Manual
A Terex Company

2nd Generation Version
23 22 21 20 19 18 17 16 15 14
1
2
3
4
5
6
7
8
9 13
10
11
12
1 ........... Engine breaker: 15 amp 13 ......... Feed Interface Module

2 ........... Screed breaker: 15 amp 14 ......... Cooler relay
3 ........... Control breaker: 15 amp 15 ......... K3 relay
4 ........... F/G/S breaker: 15 amp 16 ......... K4 relay
5 ........... Spraydown breaker: 15 amp 17 ......... K5 relay
6 ........... Light breaker: 15 amp 18 ......... K6 relay (flasher)
7 ........... Flasher breaker: 15 amp 19 ......... K15 relay
8 ........... Gate breaker: 30 amp 20 ......... K16 relay
9 ........... Burner breaker: 50 amp 21 ......... K17 relay
10 ......... Key switch 22 ......... K18 relay
11 ......... K2 relay 23 ......... K22 relay
12 ......... Cooler breaker: 50 amp

Technical Manual
A Terex Company

2nd Generation Version
10 9 8 7 6 5 4 3 2 1
13 16
20 19 18 14 15
25
21 22 23 24 26
30 29 27
31 28
36
37
32
33 35
34
28
30
31
29
16
1 ............. Travel control 19 ........... RH flow gate switch

2 ............. Steer assist switch 20 ........... LH flow gate switch
3 ............. Travel speed pot 21 ........... Hopper wing switch
4 ............. Differential lock switch 22 ........... Truck hitch switch
5 ............. Screed assist switch 23 ........... Light switch
6 ............. Screed lift switch 24 ........... Travel range switch
7 ............. Screed vibrator switch 25 ........... Brake switch
8 ............. Engine stop/start/run switch 26 ........... Horn switch
9 ............. RH conveyor switch 27 ........... Throttle switch
10 ........... LH conveyor switch 28 ........... Audible alarm silence switch
11 ........... N/A 29 ........... Low engine oil pressure indicator light
12 ........... N/A 30 ........... RH mix no flow indicator light
13 ........... Permissive start switch 31 ........... LH mix no flow indicator light
14 ........... LH screed extension switch 32 ........... Oil temperature gauge
15 ........... RH screed extension switch 33 ........... Voltmeter
16 ........... Frame raise switch 34 ........... Fuel level gauge
17 ........... N/A 35 ........... Tachometer
18 ........... Flasher switch 36 ........... Water temperature gauge
37 ........... Oil pressure gauge

Technical Manual
A Terex Company

Throttle
Solenoid Alternator
Murphy Temp
Sensor
Engine Temp
Sensor
Engine Oil
Pressure Sensor
RPM Pickup
Starter Sole- Starter K2 Starter

noid Relay

Technical Manual
A Terex Company
Engine Starting System

Grayhound CR411
ENGINE DOES NOT START

Main key switch ON
Brake switch ENGAGED
Travel switch in NEUTRAL position
Control circuit breaker SET
Stop/Start switch held in START position
Permissive start switch held closed
ENGINE DOES NOT CRANK

Check for low battery voltage, loose starter connections or faulty starter.
If no voltage
1 to 3 ......... Defective main key switch.
20 to 3 ........ Defective or tripped engine circuit breaker.
21 to 3 ........ Defective main key switch.
13 to 3 ........ Defective engine start/stop switch.
14 to 3 ........ Defective brake switch.
16 to 3 ........ Limit switch 3 on LH travel switch defective. (Track)
15 to 3 ........ Limit switch 3 on RH travel switch defective.
2 to 3 ......... Defective starter relay (K2).
If voltage, check starter motor.

Technical Manual
A Terex Company
Charging System
Grayhound CR411
ALTERNATOR NOT CHARGING (12.5 Vdc or less at battery)

Main key switch ON
Engine running at FULL THROTTLE
Voltage should be 13.5 Vdc to 15.5 Vdc from 1 to 3
If no voltage
1 to 3 .......... If no voltage or high voltage (>16 Vdc), defective main key switch or wiring.
20 to 3 ........ If no voltage, defective or tripped engine circuit breaker
21 to 3 ........ If no voltage, defective main key switch
22 to 3 ........ If no voltage, defective engine start/stop switch, loose connection or bad wire.
22 to 3 ........ If no voltage, at terminal of alternator, defective resistor or wiring.
If voltage is 12.5 volts or less at alternator (1to 3), repair or replace alternator.
If voltage at battery is more than 16 Vdc, check for defective ground connection(s) between
battery, frame, engine, and alternator before replacing alternator.
BATTERIES
Each battery should have about 12.6 Vdc with engine off. Lower readings than this is indicative
of a weak battery and should be serviced.

Technical Manual
A Terex Company
Throttle & Fuel

Grayhound CR411
ENGINE RUNS AT IDLE BUT NOT FULL THROTTLE

Main key switch ON, engine RUNNING, control circuit breaker SET.
1 to 3 .......... If no voltage, defective main key switch.
46 to 3 ........ If no voltage, defective control circuit breaker.
Throttle switch to FULL
48 to 3 ........ If no voltage, defective throttle switch.
If voltage, defective throttle solenoid or open wiring in solenoid.
ENGINE CRANKS BUT DOES NOT START

Main key switch ON, brake switch to ENGAGE, hold permissive start switch closed,
engine switch to RUN
If no voltage:
1 to 3 .......... defective main key switch
20 to 3 ........ defective or tripped engine breaker
21 to 3 ........ defective main key switch
22 to 3 ........ defective engine start switch
23 to 3 ........ broken wire or defective permissive start switch or relay
23 to 3 ........ If voltage defective fuel solenoid
ENGINE STOPS WHEN PERMISSIVE START SWITCH IS RELEASED

Main key switch ON, brake switch ENGAGED, hold permissive start switch CLOSED
After engine starts, the engine light should remain lit until the engine pressure rises above 5 psi
and the engine temperature is below 223° F.
Release permissive start switch after engine light goes out.
22 to 3 ........ If no voltage and engine dies, defective permissive start relay

Technical Manual
A Terex Company
Throttle & Fuel

Grayhound CR411
ENGINE LIGHT WILL NOT GO OUT AFTER ENGINE STARTS
If continuity across engine water temperature switch, check for overheated engine or defective
water temperature switch.
If continuity across engine oil pressure switch, check for low engine oil pressure or defective
engine oil pressure switch.
ENGINE DOES NOT STOP

Engine stop/start switch to STOP.
23 to 3 ........ If voltage, defective engine stop/start switch.
If no voltage, defective fuel solenoid.
ENGINE SHUTS OFF AFTER A PERIOD OF TIME

Check the engine oil pressure and water temperature. One of these has exceeded limits and
tripped the shutdown system.

Technical Manual
A Terex Company
Engine Start & Fuel - Elite Engine

Grayhound CR300 Series
Rubber Tire Pavers Track Pavers
ENGINE CRANKS BUT DOES NOT START

Main key switch ON, brake switch to ENGAGE, hold permissive start switch closed,
engine switch to START
If no voltage:
20 to 3 ........ defective or tripped engine breaker
22 to 3 ........ defective engine start switch
23A to 3 ..... defective K22 relay
23 to 3 ........ broken wire or defective permissive start switch or relay
23 to 3 ........ If voltage defective fuel solenoid
Note: Pull-in coil (wire 23A) has 12VDC only while cranking engine

Technical Manual
A Terex Company
Horn
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Power Horn
1 100 19 3
30 A
100 18 3
Horn Relay Horn Switch
HORN DOES NOT WORK

Hold horn switch ON.
100 to 3 ...... If no voltage, defective power circuit breaker.
If voltage, check:
19 to 3 ........ If voltage, defective horn.
If no voltage, check:
100 to 18 ..... If 12 Vdc, replace K3 relay
If no voltage, check:
18 to 3 ........ If no voltage, defective K3 relay.
If voltage, defective horn switch

Technical Manual
A Terex Company
Gauges
Grayhound CR411
NO GAUGES WORK
20 to 3 ........ If no voltage, check engine circuit breaker
21 to 3 ........ If no voltage, defective main key switch
22 to 3 ........ If no voltage, check for defective start/stop switch, loose connection, or bad wiring.
INDIVIDUAL GAUGES DO NOT WORK

Water temperature:
7 to 3 .......... 1500 ohms at 100° F, 125 ohms at 210° F
Oil pressure:
8 to 3 .......... 0 to 80 ohms at 0 to 80 PSI.
Hydraulic temperature:
9 to 31 ........ 1500 ohms at 100° F, 125 ohms at 210° F
Fuel level:
10 to 3 ........ 0 to 90 ohms = empty to full
Hourmeter/tachometer: (requires a functional alternator for proper operation)
11 to 3 ........ If voltage at tachometer is approximately. 8 Vac with engine running, replace
tachometer.
11 to 3 ........ If no voltage at tach., check at alternator, if no voltage, replace alternator.

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A Terex Company
Lights
Grayhound CR411
FLASHER LIGHTS/OPTIONAL STROBE DO NOT WORK

Main key switch ON, flasher and engine circuit breaker SET, flasher switch ON
engine switch to RUN position.
If no voltage:
20 to 3 ........ defective engine breaker
22 to 3 ........ defective engine switch
113 to 3 ...... defective flasher switch
113A to 3 ... defective flasher circuit breaker
If voltage 113 to 3 and if no voltage 114 to 3, defective flasher relay
111 to 3 ...... If no voltage, defective flasher. If voltage, check for bad light bulb
112 to 3 ...... If no voltage, defective flasher. If voltage, check for bad light bulb
LIGHTS DO NOT WORK

Main key switch ON, lights and engine circuit breaker SET, light switch ON,
engine switch to RUN position.
If no voltage:
20 to 3 ........ defective engine breaker
22 to 3 ........ defective engine switch
109 to 3 ...... defective light switch
109A to 3 ... defective light circuit breaker
If voltage 109 to 3 and no voltage 110 to 3, defective lights relay
110 to 3 ...... If no voltage, defective light switch. If voltage, check for bad light bulb

Technical Manual
A Terex Company
Brakes
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Control Engage Brake Release Sol.

1 46 Brake 34 34 3
15 A 'A' Release
BRAKES WILL NOT RELEASE

If SWITCH is defective, the brakes WILL remain ENGAGED. Travel speed controllers,
vibrators, automatic feed and screed control WILL NOT function.
If SOLENOID is defective, the brakes WILL NOT RELEASE. Travel speed controllers,
vibrators, automatic feed and screed control WILL function.
Check brake solenoid DIN connector for light. If light is ON:

(1) Check ground jumper pin 2 to GND pin on DIN connector for loose connection.
(2) Defective solenoid coil or hydraulic problem
If NO light:
34 to 3 ........ If no voltage is present, switch is defective.
If voltage, defective solenoid or DIN connector.

Technical Manual
A Terex Company
Travel/Pave (P2) System

Grayhound CR361 Analog Display
Main
Keyswitch 12 VDC
1 0 3
Range
Control
1 46
P/2
15 A 42 42 Range Sol. 3
Travel
Range
P/4 27
46
P/2
42
Range Switch
Rubber Tire Travel
RANGE SWITCH DOES NOT WORK

If range switch does not function:
Range switch in TRAVEL.
Check travel range solenoid valve DIN connector for light.
If light:
(1) Check ground jumper pin 2 to GND pin on DIN connector for loose or bad
connection.
(2) Defective solenoid coil or auxiliary hydraulic problem.

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A Terex Company
Front Wheel Assist

Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
P/4 27 Fwd Sol. 3

Control Range
1 46 P/2 Range Sol.
15 A 42 3
Travel
RANGE SWITCH DOES NOT WORK IN TRAVEL

Range switch in TRAVEL.
Check range solenoid DIN connector for light. If light is ON:
Check ground jumper pin 2 to GND pin for loose or bad connection.
If connection is good, defective solenoid or hydraulic problem.
If NO light:
RANGE SWITCH DOES NOT WORK IN P4 (Front wheel assist only)

Range switch to P4 (front wheel assist).
Check front wheel assist solenoid DIN connector for light. If light is ON:
Check ground jumper pin 2 to GND pin for loose or bad connection.
If connection is good, defective solenoid or hydraulic problem.
If NO light:
If DIN connector light is on, defective solenoid.

Technical Manual
A Terex Company
Travel Control
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Control Brake Engage

1 46 46 34
15 A 'A' Release 77 3
4 Pin Packard RH
A B
34 Reverse
C Coils
73 73 3
B LH
3 3 A B
3
D
Travel 74 74 3
A LH
D C
Speed Forward
CW Coils
B Max 78 3
Controller RH
Paver
C D C
Speed
A 1K½
3 Pin Packard
TRAVEL SPEED CONTROL DOES NOT WORK (Neither drive wheel moves)
Main key switch ON, engine RUNNING, control circuit breaker SET, brakes RELEASED.
Carefully actuate the manual override lever on each travel pump. If pumps operate using the
manual override levers, proceed with checks. If pumps do not operate, refer to the Hydraulic
Troubleshooting section.
Without starting engine, main key switch ON, engine start/stop switch to RUN, control circuit
breaker SET.
1 to 3 .......... If no voltage, defective Main Key switch.
Release BRAKES, set the max paver speed dial to MAX and travel lever fully FORWARD.
34 to 3 ........ If no voltage, defective brake switch.
74 to 3 ........ Voltage should be 1.6 Vdc.
If no voltage, check the S1 limit switch on the travel speed controller.
If voltage is 12 Vdc, check for an open pump coil or wiring to coil.
Set the max paver speed dial to MIN. Voltage should decrease to 0.15 Vdc.
If the voltage does not decrease to 0.15 Vdc, turn the main key switch off and remove wires 74
and 78 from the console terminal block.
Check the resistance of the console cable wiring:
74 to 3 ........ Resistance should be 15 ohms.
If wires are open or shorted, disconnect the harness from the appropriate pump.
Check resistance across pins C and D on the pump. Resistance should be 15 to 25 ohms.
78 to 3 ........ Resistance should be 15 to 25 ohms.

Technical Manual
A Terex Company
Travel Control
Grayhound CR411
Check resistance across pins D and C on the pump. Resistance should be 15 to 25 ohms.
Release BRAKES, set the max paver speed dial to MAX and the travel lever fully REVERSE.
If voltage does not decrease to 0.15 Vdc, turn the main key switch off and remove wires 73
Check resistance across pins A and B on the pump. Resistance should be 15 to 25 ohms. Replace
EDCif open or shorted.
EDC if open or shorted
CHECKING THE TRAVEL SPEED POT

Disconnect the plug to the travel speed pot and check the resistance of the pot.
A to B ........ 1000 ±100 ohms at all times
A to C ........ Ohms should vary as dial is rotated.
B to C ......... Ohms should vary as dial is rotated.
PAVER PULLS TO ONE SIDE

If paver turns severely to left:
Operate manual override on left pump. If left pump operates proceed with electrical checks. If not,
refer to hydraulic section.
Electrical Checks:
EDC if open or shorted.

Technical Manual
A Terex Company
Travel Control
Grayhound CR411
If paver turns severely to right:
Operate manual override on right pump. If right pump operates, proceed with electrical checks. If
not refer to hydraulic section.
Electrical checks:
EDC if open or shorted.

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A Terex Company
Travel Control & Steer Assist

Grayhound Rubber Tire Pavers
1999 & After w/46065-500-34 Module

Technical Manual
A Terex Company

1999 & After w/46065-500-34 Module
TRAVEL SPEED CONTROL DOES NOT WORK (Neither drive wheel moves)
Without starting engine, main key switch ON, engine start/stop switch to RUN, control circuit
breaker SET.
1 to 3 .......... If no voltage, defective Main Key switch.
Release BRAKES, set the max paver speed dial to MAX and travel lever fully FORWARD.
74 to 3 ........ For 351, voltage should be 1.6 VDC. For 451/551, voltage should be 2.2 VDC.
If the voltage does not decrease to 0.15 Vdc, turn the main key switch off and remove wires 74
74 to 3 ........ Resistance should be 15 ohms.
Check resistance across pins D and C on the pump. Resistance should be 15 to 25 ohms.
Release BRAKES, set the max paver speed dial to MAX and the travel lever fully REVERSE.
If voltage does not decrease to 0.15 Vdc, turn the main key switch off and remove wires 73 and
77 from the console terminal block.
EDCif open or shorted.

Technical Manual
A Terex Company

1999 & After w/46065-500-34 Module
EDC if open or shorted

PAVER PULLS TO LEFT OR RIGHT

• Move harness plug-in connector from ASSIST position to BYPASS position. This eliminates
STEER ASSIST circuitry on Steer Assist Module.
If this corrects problem, replace Steer Assist Module.
If not, re-check wire connections between console and traction pumps as described above.
STEER ASSIST DOES NOT WORK IN P/2 OR P/4 RANGE

Steer assist is operational only in P/2 or P/4 Range.
Proper operation is indicated when paver pivot turns in the direction that STEER ASSIST switch is
held. DIFF. LOCK must also be functional. If DIFF. LOCK is not working, refer to that section first
before proceeding.
STEER ASSIST DOES NOT WORK IN LEFT POSITION

• Range switch in P/2 or P/4
• STEER ASSIST switch held in Left direction
• 79 to 3...........If no voltage, replace STEER ASSIST switch. If 12VDC:
• Check connections at Steer Assist Module, if OK replace Steer Assist Module.
STEER ASSIST DOES NOT WORK IN RIGHT POSITION

• STEER ASSIST switch held in Right direction
• 79 to 3 ..........If no voltage, replace STEER ASSIST switch. If 12VDC:
• Check connections at Steer Assist Module, if OK replace Steer Assist Module.

Technical Manual
A Terex Company
Travel Control Adjustment Procedure

3 Pot Controller
Grayhound Tire Pavers
3 Pot
Travel Controller
Low Threshold
Reverse
Maximum Pot
Forward
Maximum Pot
CONTROL HANDLE ADJUSTMENT PROCEDURE

Initial Adjustment: (Electrical centering)
Main key switch ON; Engine switch ON; Brake switch RELEASED; Engine not running:
1. Turn both MAX adjustment pots on controller fully clockwise.
2. Travel lever full FORWARD, MAX PAVER SPEED dial to MIN: Adjust Low Threshold Pot
for 0.2 VDC from wire 74 to 3.
3. Travel lever full FORWARD, MAX PAVER SPEED dial to MAX: Adjust MAX Forward Pot
for 2.0 VDC from wire 74 to 3
4. Travel lever full REVERSE, MAX PAVER SPEED dial to MAX: Adjust MAX Reverse Pot for
2.0 VDC from wire 73 to 3

Technical Manual
A Terex Company

3 Pot Controller
Grayhound Tire Pavers
Operational Adjustment:
Note: Center pumps prior to operational adjustments!
Wheels off ground; Engine at Full Throttle; Brake switch RELEASED:

1. With Control Handle full forward and MAX PAVER SPEED dial at MIN; wheels should not
turn. Adjust Low Threshold Pot so that wheels start to creep at dial setting of '1' to '1.5' but stop
at MIN.
2. Turn MAX PAVER SPEED dial to MAX with Control Handle full forward: Check speed of
wheel hubs with a tachometer and adjust Max Forward Pot until actual speed is at Maximum. If
in doubt, turn pot CCW until speed decreases then back to max speed.
3. Put Control Handle full reverse: Check speed of wheel hubs with a tachometer and adjust Max
Reverse Pot. until actual speed is at Maximum. If in doubt, turn pot CCW until speed decreases
then back to max speed.
4. Repeat steps 1-3 until adjustment is not necessary.
Bias Adjustment
Wheels off ground; Engine at Full Throttle; Brake switch RELEASED, balance lines blocked:
1. Control Handle full forward, MAX PAVER SPEED dial at MIN; Slowly increase MAX PAVER
SPEED dial until one or both wheels start to turn.
2. If one wheel is not turning carefully adjust neutral of non-turning side pump until both wheels are
turning the same speed.

Technical Manual
A Terex Company

3 Pot Controller
Grayhound Track Pavers
3 Pot
Travel Controller
Low Threshold
Reverse
Maximum Pot
Forward
Maximum Pot
LH CONTROL HANDLE ADJUSTMENT PROCEDURE


Technical Manual
A Terex Company

3 Pot Controller
3 Pot
Travel Controller
Low Threshold
Reverse
Maximum Pot
Forward
Maximum Pot
RH CONTROL HANDLE ADJUSTMENT PROCEDURE


Technical Manual
A Terex Company

3 Pot Controller
Engine at Full Throttle; Brake switch RELEASED, hydraulic fluid at operating temperature:
1. With Control Handle full forward and MAX PAVER SPEED dial at MIN; tracks should not
move.
2. Adjust Low Threshold Pot so that both tracks start to creep at dial setting of '1' to '1.5' but stop
at MIN.
3. Turn MAX PAVER SPEED dial slowly to MAX with Control Handles full forward: Adjust
each MAX Forward Pot so that track speeds match (Paver goes straight) and paver is at
maximum attainable speed. If in doubt, turn pot CCW until speed decreases then back to max
speed.
4. Turn MAX PAVER SPEED dial slowly to MAX with Control Handles full reverse: Adjust
each MAX Reverse Pot so that track speeds match (Paver goes straight) and paver is at
maximum attainable speed. If in doubt, turn pot CCW until speed decreases then back to max
speed.
5. Repeat steps 1-4 until adjustment is not necessary.

Technical Manual
A Terex Company

Grayhound Tire Pavers Analog Display
w/Lever Control
MINIMUM Forward Pot
MINIMUM Reverse Pot
MAXIMUM Forward Pot
MAXIMUM Reverse Pot
CONTROL HANDLE ADJUSTMENT PROCEDURE

. Turn both MAX adjustment pots on controller fully clockwise.
. Travel lever full FORWARD, MAX PAVER SPEED dial to MIN: Adjust MIN Forward Pot for 0.2
VDC from wire 74 to 3.
. Travel lever full REVERSE, MAX PAVER SPEED dial to MIN: Adjust MIN Reverse Pot Clock-
wise until voltage increases from wire 73 to 3 then turn back. Should be about 0.2 VDC
. Travel lever full FORWARD, MAX PAVER SPEED dial to MAX: Adjust MAX Forward Pot for
. Travel lever full REVERSE, MAX PAVER SPEED dial to MAX: Adjust MAX Reverse Pot for 2.0
VDC from wire 73 to 3
. While measuring voltage from 73 to 3, turn MAX PAVER SPEED dial slowly down from MAX to
MIN with handle in full reverse: Voltage should decrease smoothly down to about 0.2 VDC. If not
repeat steps 1-5.
MIN with handle in full forward: Voltage should decrease smoothly down to about 0.2 VDC. If not
repeat steps 1-5.

Technical Manual
A Terex Company

Grayhound Tire Pavers Analog Display
w/Lever Control
Wheels off ground; Engine at Full Throttle; Brake switch RELEASED:

. With Control Handle full forward and MAX PAVER SPEED dial at MIN; wheels should not turn.
Adjust MIN Forward Pot so that wheels start to creep at dial setting of '1' to '1.5' but stop at MIN.
. With Control Handle full reverse and MAX PAVER SPEED dial at MIN; wheels should not turn.
Adjust MIN Reverse Pot so that wheels start to creep at dial setting of '1' to '1.5' but stop at MIN.
. Turn MAX PAVER SPEED dial to MAX with Control Handle full forward: Check speed of wheel
hubs with a tachometer and adjust Max Forward Pot until actual speed is at Maximum. If in doubt,
turn pot CCW until speed decreases then back to max speed.
. Put Control Handle full reverse: Check speed of wheel hubs with a tachometer and adjust Max
Reverse Pot. until actual speed is at Maximum. If in doubt, turn pot CCW until speed decreases then
back to max speed.
. Repeat steps 1-5 until adjustment is not necessary.
Bias Adjustment
Wheels off ground; Engine at Full Throttle; Brake switch RELEASED, balance lines blocked:
1. Control Handle full forward, MAX PAVER SPEED dial at MIN; Slowly increase MAX PAVER
SPEED dial until one or both wheels start to turn.
2. If one wheel is not turning carefully adjust neutral of non-turning side pump until both wheels are
turning the same speed.

Technical Manual
A Terex Company
Differential Lock
Grayhound CR411
DIFFERENTIAL LOCK DOES NOT WORK IN P/2 OR P/4 RANGE
Differential Lock is operational only in P/2 or P/4 Range.

Proper operation is indicated when steering becomes difficult to impossible other than in a straight line.
To troubleshoot a suspected problem:
• DIFF. LOCK switch held in ON position
Check Diff. Lock solenoid DIN connector for light
• If light is ON, check for magnetic field with a small screwdriver at the solenoid coil. If no field,
check ground jumper from pin 2 to GND pin in DIN connector for tightness. If connection is good,
check coil resistance for about 6 ohms. Replace solenoid if bad. If there was a magnetic field, refer
to Hydraulic Troubleshooting.
• If no light check:
• 46A to 3.........If no voltage, replace K20 relay. If 12 VDC, check:
• 79 to 3............If no voltage, replace DIFF. LOCK switch. If 12 VDC
• 79 to Ground at solenoid.....No voltage indicates defective wiring to solenoid.
12 VDC at the solenoid without a light indicates either a bad Ground or defective DIN connector.
DIFFERENTIAL LOCK FUNCTIONS IN TRAVEL RANGE

Differential Lock should NOT work in TRAVEL RANGE. If it is, check:
• DIN connector for light. If ON check:
• 46A to 3.........If no voltage, check wire 79 for cross short to 12 VDC
If 12 VDC, check:
• 42 to 3 at K20 relay.....If 12 VDC, unplug K20 relay. If Diff. Lock solenoid drops out, replace
K20 relay.
If no voltage, check for defective wiring in console.
• If DIN light is OUT, refer to Hydraulic Troubleshooting.

Technical Manual
A Terex Company
Steer Assist
Grayhound CR411
STEER ASSIST DOES NOT WORK IN P/2 OR P/4 RANGE

Steer assist is operational only in P/2 or P/4 Range.
Proper operation is indicated when paver pivot turns in the direction that STEER ASSIST switch is held.
DIFF. LOCK must also be functional. If DIFF. LOCK is not working, refer to that section first before
proceeding.
STEER ASSIST DOES NOT WORK IN LEFT POSITION

• STEER ASSIST switch held in Left direction
• 79 to 3 with .If no voltage, replace STEER ASSIST switch. If 12VDC:
• Is KL relay pulling in? If not, replace or swap with KR relay to check.
• If KL relay does pull in, check 74 to 3 in Forward or 73 to 3 in Reverse. Voltage should be 0. If
not, replace or swap KL relay with KR relay to check.

Technical Manual
A Terex Company
Steer Assist
Grayhound CR411
STEER ASSIST DOES NOT WORK IN RIGHT POSITION

• STEER ASSIST switch held in Right direction
• 79 to 3 ..........If no voltage, replace STEER ASSIST switch. If 12VDC:
• Is KR relay pulling in? If not, replace or swap with KL relay to check.
• If KR relay does pull in, check 78 to 3 in Forward or 77 to 3 in Reverse. Voltage should be 0. If
not, replace or swap KR relay with KL relay to check.
PAVER PULLS TO LEFT WITH STEER ASSIST IN RELEASED (OFF) POSITION

• STEER ASSIST switch released
• 75 to 3 .........If 12VDC, replace STEER ASSIST switch. If no voltage check:
• 74 to 3 in Forward, 73 to 3 in Reverse. If voltage is 0, replace or swap KL relay with KR relay to
check. If voltage is identical to 78 to 3 in Forward or 77 to 3 in Reverse, refer to Hydraulic
Troubleshooting.
PAVER PULLS TO RIGHT WITH STEER ASSIST IN RELEASED (OFF) POSITION

• STEER ASSIST switch released
• 76 to 3 .........If 12VDC, replace STEER ASSIST switch. If no voltage check:
• 78 to 3 in Forward, 77 to 3 in Reverse. If voltage is 0, replace or swap KR relay with KL relay to
check. If voltage is identical to 74 to 3 in Forward or 73 to 3 in Reverse, refer to Hydraulic
Troubleshooting.

Technical Manual
A Terex Company
LH Travel Speed Control

Main
Keyswitch 12 VDC
1 0 3
Control Engage
1 46 Brake 34
46
15 A 'A' Release
4 Pin Packard
Forward
34
C Coil
73 73 3
A LH
A B 3
3 3
D
Left 74 74 3
Travel B LH
D C
Speed
Controller Reverse
B CW
Max Coil
Paver
C
Speed
A 1K
3 Pin Packard
Dual Speed Pot
LH TRAVEL SPEED CONTROL DOES NOT WORK

Without starting the engine, main key switch to ON, engine start/stop switch to RUN, control
circuit breaker SET.
Release BRAKES. Set the max paver speed dial to MAX and the LH travel lever fully FORWARD.
If no voltage, check the S1 limit switch on the LH travel speed controller.
If the voltage does not decrease to 0.15 Vdc, turn main key switch OFF and remove wire 73 from
the console terminal block.
Check resistance across pins A and B on the pump. Resistance should be 15 to 25 ohms.
Release BRAKES. Set the max paver speed dial to MAX and the LH travel lever fully REVERSE.

Technical Manual
A Terex Company
LH Travel Speed Control


If no voltage, check the S1 limit switch on the LH travel speed controller.
If voltage does not decrease to 0.15 Vdc, turn main key switch OFF and remove wire 74 from


Technical Manual
A Terex Company
RH Travel Speed Control

RH TRAVEL SPEED CONTROL DOES NOT WORK

Without starting engine, main key switch to ON, engine start/stop switch to RUN, control circuit
breaker is SET.
Release the BRAKES, max paver speed dial to MAX and the RH travel lever fully FORWARD.
34 to 3 ........ If no voltage, defective Brake switch.
If no voltage, check the S1 limit switch on the RH travel speed controller.
If the voltage does not decrease to 0.15 Vdc, turn main key switch OFF and remove wire 77 from
Check resistance across pins A and B on the pump. Resistance should be 15 to 25 ohms.

Technical Manual
A Terex Company
RH Travel Speed Control

Release BRAKES, set max paver speed dial to MAX and the RH travel lever fully REVERSE.
If no voltage, check the S1 limit switch on the RH travel speed controller.
Set max paver speed dial to MIN. Voltage should decrease to 0.15 Vdc.
If voltage does not decrease to 0.15 Vdc, turn main key switch OFF and remove wire 78 from


Technical Manual
A Terex Company

Grayhound Track Pavers Analog Display
w/Lever Controls
MINIMUM Forward Pot
MINIMUM Reverse Pot
MAXIMUM Forward Pot
MAXIMUM Reverse Pot
LH CONTROL HANDLE ADJUSTMENT PROCEDURE

. Turn both MAX adjustment pots on controller fully counterclockwise.
MIN with handle in full reverse: Voltage should decrease smoothly down to about 0.2 VDC If not
repeat steps 1-5.
MIN with handle in full forward: Voltage should decrease smoothly down to about 0.2 VDC If not
repeat steps 1-5.

Technical Manual
A Terex Company

w/Lever Controls
MINIMUM Forward Pot
MINIMUM Reverse Pot
MAXIMUM Forward Pot
MAXIMUM Reverse Pot
RH CONTROL HANDLE ADJUSTMENT PROCEDURE

. Turn both MAX adjustment pots on controller fully counterclockwise.
MIN with handle in full reverse: Voltage should decrease smoothly down to about 0.2 VDC If not
repeat steps 1-5.
MIN with handle in full forward: Voltage should decrease smoothly down to about 0.2 VDC If not
repeat steps 1-5.

Technical Manual
A Terex Company

w/Lever Controls
Engine at Full Throttle; Brake switch RELEASED, hydraulic fluid at operating temperature:
. With Control Handles full forward and MAX PAVER SPEED dial at MIN, tracks should not move.
. Both tracks should start moving at the same speed with a dial setting of '1' to '1.5'. If not, adjust each
MIN Forward Pot so that both tracks start to creep at dial setting of '1' to '1.5' but stop at MIN.
. With Control Handle full reverse and MAX PAVER SPEED dial at MIN, tracks should not move.
. Both tracks should start moving at the same speed with a dial setting of '1' to '1.5'. If not, adjust each
MIN Reverse Pot so that both tracks start to creep at dial setting of '1' to '1.5' but stop at MIN.
. Turn MAX PAVER SPEED dial slowly to MAX with Control Handles full forward.
. Adjust each MAX Forward Pot so that track speeds match (Paver goes straight) and paver is at
maximum attainable speed. Maximum attainable speed is when turning the MAX Forward pot CW
does not cause paver to turn but turning CCW will cause a turn.
. Turn MAX PAVER SPEED dial slowly to MAX with Control Handles full reverse.
. Adjust each MAX Reverse Pot so that track speeds match (Paver goes straight) and paver is at
maximum attainable speed. Maximum attainable speed is when turning the MAX Reverse pot CW
does not cause paver to turn but turning CCW will cause a turn.
. Repeat steps 1-8 until adjustment is not necessary.

Technical Manual
A Terex Company
Susmic 10 Dual Path Control

Calibration Procedures
Pavers 1999 & Before Pavers 1999 & After
Scope
This document covers the calibration procedures for asphalt pavers equipped with the Sauer-Sunstrand
Susmic 10 dual path controller.
When to Calibrate
These procedures are to be performed after initial vehicle assembly and when a sensor, EDC, pump or
motor is replaced. Before beginning these procedures, check to make sure that the Susmic 10 (S10) is
properly wired and all inputs are as expected. Table 1 shows all controller inputs and loads and their
expected ranges.

Technical Manual
A Terex Company

I n p ut Wire Pin Value
Forward switch 351 P1-9 Zero volts in forward
Reverse switch 352 P1-27 Zero volts in reverse
Zero volts in counter rotate
Counter rotation 353 P1-8
(pave mode only)
Calibrate 3 55 P1-15 Zero volts when calibrate held
Brake switch 34 P1-25 12 volts when brake is released
Steer sensor signal 332 P1-18 1 to 4 volts, left to right
Speed pot signal 342 P1-19 0.5 to 4.5 volts, min. to max.
Battery + 22 P1-1 12 volts
Battery + 22 P1-10 12 volts
Ignition 22 P1-12 12 volts
O ut p ut Wire Pin Value

Steer sensor power 331 P1-23 5 volts
Speed pot power 341 P1-24 5 volts
Left forward EDC 73 P1-7 0 to 3 volts*
Left reverse EDC 74 P1-20 0 to 3 volts*
Right forward EDC 77 P1-6 0 to 3 volts*
Right reverse EDC 78 P1-21 0 to 3 volts*
* Depends on Speed Pot Position
All Voltage measured made with respect to ground.
Ground @ pin P1-2, P1-3, P1-22, P1-13 and EDC Pins B & C.
System Function Check

A system function check should be performed whenever a component is changed and prior to
calibration. Check that all components are installed and that wiring is attached properly. Make sure that
all persons are clear of the machine and that space for machine movement exists to the front, rear and
both sides. The engine should be at low idle setting and the machine in the work range of operation.
1) Center the steering wheel. Turn the speed set potentiometer to its MINIMUM position. Move
the throttle switch to the IDLE position. Move the pave mode switch to the PAVE position.
Move the Counter Rotate switch to the NORMAL position. Move the FNR switch to the neutral
(N) position.
2) Start the vehicle. The tracks should not move.
3) Move the BRAKE switch to the RELEASE position. The tracks should not move.
4) Slowly turn the SPEED SET potentiometer clockwise. Neither track should move.

Technical Manual
A Terex Company

5) Turn the SPEED SET potentiometer to the MINIMUM position. Move the FNR switch to the
forward (F) position. The tracks should not move.
6) Slowly turn the SPEED SET potentiometer clockwise. Both tracks should begin to move slowly
forward (clockwise). As the SPEED SET pot is increased, the track speed should increase.
7) Slowly turn the STEERING WHEEL to the left. The left track should slow to stop as the wheel
is turned. Slowly center the STEERING WHEEL. The left track should speed up to its original
rate.
8) Slowly turn the STEERING WHEEL to the right. The right track should slow to stop as the
wheel is turned. Slowly center the STEERING WHEEL. The right track should speed up to its
original rate.
9) Move the FNR switch to the neutral (N) position. Both tracks should stop.
10) Move the FNR switch to the reverse (R) position. Both tracks should begin turning in reverse.
11) Slowly turn the STEERING WHEEL to the left. The left track should slow to stop as the wheel
is turned. Slowly center the STEERING WHEEL. The left track should speed up to its original
rate.
12) Slowly turn the STEERING WHEEL to the right. The right track should slow to stop as the
wheel is turned. Slowly center the STEERING WHEEL. The right track should speed up to its
original rate.
13) Slowly turn the SPEED SET potentiometer counterclockwise towards minimum. Both tracks
should slow to a stop by the time the speed pot is at its minimum position.
14) Move the FNR switch to the neutral (N) position. Both tracks should be stopped.
If the vehicle performs as described above, the system is prepared for calibration.

Technical Manual
A Terex Company

CALIBRATION: Calibration procedures are to be performed after initial vehicle assembly and when a
sensor, speed set dial, EDC, pump or motor is replaced. Before beginning these procedures, check to
make sure that the controller is properly wired and that all test values are as expected. Before beginning
calibration, move the vehicle to an open area with 30+ yard run-out.
1) ENGINE switch in STOP. PAVER SPEED dial at minimum. THROTTLE switch in IDLE.
RANGE switch in PAVE. COUNTER ROTATE switch in NORMAL. FNR switch in
neutral (N). STEERING WHEEL MUST BE CENTERED.
2) Hold the CAL-RUN switch in the CAL position while starting the vehicle. Do not release
CAL switch until Engine is brought to FULL THROTTLE.
3) Move the BRAKE switch to the RELEASE position.
4) Turn the STEERING WHEEL all the way to the left and hold.
5) Move the FNR switch to the forward (F) position. Watch the left track closely. As soon as the
track begins to move, flip the FNR switch back to neutral (N).
6) Move the FNR switch to the reverse (R) position. Watch the left track closely. As soon as the
7) Turn the STEERING WHEEL all the way to the right and hold.
8) Move the FNR switch to the forward (F) position. Watch the right track closely. As soon as the
9) Move the FNR switch to the reverse (R) position. Watch the right track closely. As soon as the
10) Center the STEERING WHEEL.
11) Move the FNR switch to the forward (F) position.
12) Slowly turn the PAVER SPEED dial to MAXIMUM. Slowly turn PAVER SPEED dial
counterclockwise until the vehicle just starts to slow down. Make sure the paver will respond to
slight movements of the STEERING WHEEL. Steer paver in a straight path. After 5 seconds
without moving the STEERING WHEEL or PAVER SPEED dial, move the FNR switch to
the neutral (N) position.
13) Turn the PAVER SPEED dial to MINIMUM.
14) Move the FNR switch to the reverse (R) position.
15) Slowly turn the PAVER SPEED dial to MAXIMUM. Slowly turn PAVER SPEED dial
counterclockwise until the vehicle just starts to slow down. Make sure the paver will respond to
slight movements of the STEERING WHEEL. Steer paver in a straight path. After 5 seconds
without moving the STEERING WHEEL or PAVER SPEED dial, move the FNR switch to
the neutral (N) position.
16) Turn the PAVER SPEED dial to MINIMUM.
17) Press and release the CAL-RUN. Move the THROTTLE switch to the IDLE position. Move
the BRAKE switch to the ENGAGE position.
18) Wait 5 seconds.
19) Shut off the engine to store values.

Technical Manual
A Terex Company

Error Checks
There are four (4) indicator lights (LED's) located on the side of the track steer controller module located
inside of the console; 2 green LED's, 1 yellow and 1 red. Their function is as follows:
1st Green Power Input OK if Lit

2 n d Gr e e n Power Output OK if Lit
Yellow Kernal (Program) Blinks if functional
R ed Error Error if lit
On earlier controllers, the red error light would be either ON or OFF, indicating an error. As of software
version S0029109 and later, an error code has been assigned to the red LED. The code is a series of
short and long flashes consisting of 4 flashes per error with a pause between each error(s). A short flash
indicates a "0" and a long flash represents a "1". The following table lists the error codes along with the
error associated with it:
Error Code Error Description

1000* Steering sensor input is higher than calibrated
1100* Steering sensor input is lower than calibrated
1010* Steering sensor calibrated too high
1110* Steering sensor calibrated too low
0100* Speed dial input is higher than calibrated
0010* Speed dial input is lower than calibrated
0110* Speed dial input is calibrated too high
0001* Speed dial input is calibrated too low
1001* LH FWD EDC calibration fault
0101* RH FWD EDC calibration fault
1101* LH REV EDC calibration fault
0011* RH REV EDC calibration fault
1011 Sensor power fault
0111 LH EDC fault
1111 RH EDC fault
*Attempt to clear errors by re-calibrating first per complete calibration procedure.

Technical Manual
A Terex Company
Hopper
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
CONTROL Hopper Raise 65 Raise Sol. 3

1 46 Wings
Lower 66 Lower Sol. 3
15 A
HOPPER WINGS DO NOT RAISE

Press Manual Override button on solenoid valve.
If not functional, refer to Hydraulic Troubleshooting.
If functional, proceed with Electrical checks.
Check DIN connector for light.
If light is ON:
Check for 12 Vdc from pin 1 to pin 2 on DIN connector.
If voltage, check solenoid resistance. Should be approximately 6 ohms. Replace if open.
If no voltage, Check ground jumper from pin 2 to GND pin for tightness.
If NO light:
Check 65 to 3.....If no voltage, replace switch.
If voltage, (12 Vdc) check pin 1 of DIN to frame ground.
If no voltage, check harness.
If voltage, check ground through solenoid to frame for continuity. Correct if necessary.
Replace DIN connector if above checks are OK but problem persists.
HOPPER WINGS DO NOT LOWER

If light is ON:
If NO light:

Technical Manual
A Terex Company
Truck Hitch (Optional)

Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Optional Engage 61 Engage Sol. 3

Control
1 46 Truck Hitch
15 A Release 62 Release Sol. 3
TRUCK HITCH DOES NOT ENGAGE

If light is ON:
If NO light:
TRUCK HITCH DOES NOT RELEASE

If light is ON:
If NO light:
Technical Manual
A Terex Company
Frame Raise
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Control Rear Raise 70 Raise Sol. 3

1 46 Frame
15 A Lower 71 Lower Sol. 3
REAR FRAME DOES NOT RAISE

If light is ON:
If NO light:
REAR FRAME DOES NOT LOWER

If light is ON:
If NO light:

Technical Manual
A Terex Company
LH Flow Gate
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Control Raise 103 3

K15
1 46
15 A LH Lower 104 3
K16
Power Gate
K16
1 100 102
LH Gate
30 A K15 K16 Motor 3
100 101 YEL RED 102
101 3
K15
LH GATE DOES NOT GO UP

LH gate switch to RAISE. Check for mechanical bind on motor.
100 to 3 ...... If no voltage, defective circuit breaker.
103 to 3 ...... If no voltage, defective LH gate switch or console cable.
Relay K15 should pull in. If not, check for defective relay coil or faulty ground.
101 to 102 .. If no voltage, defective K15 contacts.
101 to 102 .. LH gate motor leads.
If no voltage, there is a break in front harness.
If voltage, check for open motor. Motor resistance should be 0.5 ohms.
LH GATE DOES NOT GO DOWN

LH gate switch to LOWER. Check for mechanical bind on motor.
104 to 3 ...... If no voltage, defective LH gate switch or console cable.
102 to 101 .. LH gate motor leads.

Technical Manual
A Terex Company
RH Flow Gate
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Control RH Raise 107 3

Gate K17
1 46
15A Lower 108 3
K18
Power K18
1 100 106
RH Gate
30A Motor
K17 K18
100 105 YEL RED 106 3
105 3
K17
RH GATE DOES NOT GO UP

RH gate switch to RAISE. Check for mechanical bind on motor.
107 to 3 ...... If no voltage, defective RH gate switch or console cable.
105 to 106 .. RH gate motor leads:
RH GATE DOES NOT GO DOWN

RH gate switch to LOWER. Check for mechanical binds on motor.
108 to 3 ...... If no voltage, defective RH gate switch or console cable.
106 to 105 .. RH gate motor leads.

Technical Manual
A Terex Company
Material Flow Indicators

Grayhound Pavers 1999 & Before
Material flow is sensed by switches mounted on the bottom edge of each flow gate. The switches can be
manually actuated for testing purposes.
Main key switch ON, control circuit breakers SET.
LIGHT AND HORN DO NOT ACTIVATE WHEN MATERIAL IS NOT PRESENT

Flow switch in down position (not contacting material)
Left Side
88 to 3 ........ If no voltage, defective flow switch
88 to 3 ........ If voltage, defective light bulb
89 to 3 ........ If no voltage, defective diode or loose wire
89A to 3 ..... If no voltage, defective alarm silence relay
89A to 3 ..... If voltage, defective audible alarm
Right Side
89A to 3 ..... If no voltage, defective alarm silence relay
89A to 3 ..... If voltage, defective audible alarm

Technical Manual
A Terex Company

Grayhound Pavers 1999 & Before
ALARM CANNOT BE SILENCED

89 to 3 ........ (at switch) If no voltage, loose wire
Push alarm silence switch
89B to 3 ..... If no voltage, defective alarm silence switch
89B to 3 ..... If voltage, defective alarm silence relay
ALARM CAN ONLY BE SILENCED WHILE SWITCH IS HELD CLOSED

Release alarm silence switch
If alarm continues to sound, defective alarm silence relay or loose wire
LIGHT AND HORN ACTIVATE WHEN MATERIAL IS PRESENT

The flow switch mounted on the flow gate may stick in the closed position if not cleaned
properly as part of daily cleaning procedure. Make sure flow switch is free to move.

Technical Manual
A Terex Company

Grayhound Pavers 1999 & After
Material flow is sensed by switches mounted on the bottom edge of each flow gate. The switches can be
manually actuated for testing purposes.
Alarm will not sound unless: At least 1 No Flow Light is ON, Screed in LOWER, Paver moving
FORWARD, and Alarm Switch is ON.
LIGHT AND HORN DO NOT ACTIVATE WHEN MATERIAL IS NOT PRESENT

Flow switch in down position (not contacting material), Brake RELEASED, Travel in FORWARD,
Screed Lift in LOWER, and Alarm Switch ON.
Left Side
89C to 3 ..... If no voltage, defective screed lift switch
89B to 3 ..... If no voltage, defective alarm switch
89A to 3 ..... If no voltage, defective CRFA relay
89A to 3 ..... If voltage, defective alarm
Right Side
89C to 3 ..... If no voltage, defective screed lift switch
89B to 3 ..... If no voltage, defective alarm switch
89A to 3 ..... If no voltage, defective CRFA relay
89A to 3 ..... If voltage, defective alarm

Technical Manual
A Terex Company

Grayhound Pavers 1999 & After
LIGHT AND HORN ACTIVATE WHEN MATERIAL IS PRESENT

The flow switch mounted on the flow gate may stick in the closed position if not cleaned
properly as part of daily cleaning procedure. Make sure flow switch is free to move.

Technical Manual
A Terex Company
Screed Lift
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Screed Raise 63 Raise Sol. 3

Control
1 46 Lift
64 Lower Sol. 3
15 A
Lower
SCREED DOES NOT RAISE

If light is ON:
If NO light:
SCREED DOES NOT LOWER

If light is ON:
If NO light:

Technical Manual
A Terex Company
Screed Assist
Grayhound CR411
SCREED ASSIST WILL NOT COME ON

Screed lift switch to LOWER, screed assist switch ON.
46 to 3 ........ If no voltage, defective engine stop/start switch.
64 to 3 ........ If no voltage, defective screed lift switch.
33 to 3 ........ If no voltage, defective screed assist switch.
If voltage, check ground wire from solenoid to ground for bad connection.
Check for magnetic field with small screwdriver at top of solenoid coil.
If no magnetic field, defective screed assist solenoid.
If system checks OK using above checks but system is not controlling screed properly,
refer to hydraulic troubleshooting or adjustment procedures.

Technical Manual
A Terex Company
Power Main Crown

Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Control Main Increase 189 Increase Sol. 3

1 46 Crown
15 A Decrease 190 Decrease Sol. 3
CROWN DOES NOT INCREASE

If light is ON:
If NO light:
CROWN DOES NOT DECREASE

If light is ON:
If NO light:

Technical Manual
A Terex Company
Vibrators
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Note: Closed in forward (Travel Control)

Control Engage Vibrators
Brake Off Vibrator Sol.
1 46 34 47 50 3
15 A Release On
Forward L.S.
VIBRATORS WILL NOT COME ON

Vibrator switch ON, brakes RELEASED, travel lever(s) FORWARD.
Check DIN connector for light. If light is ON:
Check pin 2 to GND pin on DIN connector for loose or bad connection.
If NO light:
47 to 3 ........ If no voltage, defective limit switch(es) on control handle(s).
50 to 3 ........ If no voltage, defective vibrator switch.
If voltage but no light, check ground jumper pin 2 to GND pin for loose or bad connection.
If good connection, check solenoid coil resistance. It should be approximately 6 ohms.
VIBRATORS WILL NOT STOP

Vibrator switch OFF.
50 to 3 ....... If voltage present, defective vibrator switch.
If no voltage, defective vibrator solenoid valve.

Technical Manual
A Terex Company
LH Hydraulic Strike-Off Extend

All Grayhound Pavers
Retract
Extend
CYLINDER DOES NOT EXTEND

If light is ON:
If NO light:
CYLINDER DOES NOT RETRACT

If light is ON:
If NO light:

Technical Manual
A Terex Company
RH Hydraulic Strike-Off Extend

Retract
Extend
CYLINDER DOES NOT EXTEND

If light is ON:
If NO light:
CYLINDER DOES NOT RETRACT

If light is ON:
If NO light:

Technical Manual
A Terex Company
LH Hydraulic Strike-Off Slope

SLOPE DOES NOT INCREASE

If light is ON:
If NO light:
SLOPE DOES NOT DECREASE

If light is ON:
If NO light:
Technical Manual
A Terex Company
RH Hydraulic Strike-Off Slope

SLOPE DOES NOT INCREASE

If light is ON:
If NO light:
SLOPE DOES NOT DECREASE

If light is ON:
If NO light:
Technical Manual
A Terex Company
LH Match Height
MATCH HEIGHT DOES NOT RAISE

If light is ON:
If NO light:
MATCH HEIGHT DOES NOT LOWER

If light is ON:
If NO light:

Technical Manual
A Terex Company
RH Match Height
MATCH HEIGHT DOES NOT RAISE

If light is ON:
If NO light:
MATCH HEIGHT DOES NOT LOWER

If light is ON:
If NO light:
Technical Manual
A Terex Company
LH Main Burner #1
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3
Fastach Screed Burner Control

Fuel Pump
Burner Off Fuel Pump Motor
1 115 117 117 3
60A On
Fan No.1 LH Main Burner (No.1)
Off Fan Motor No.1
115 116 116 3
On
Glow Plug No.1
Glow Plug No.1
115 118 118 3
NO BURNERS LIGHT
If fans work but no burners light, the problem is in the fuel delivery.
If fuel pump is running, the problem is in the fuel line.
If unsure if fuel pump is running, check the following:
Main key switch ON, burner circuit breaker SET, burner fuel valve ON, fuel pump switch ON.
115 to 3 ...... If no voltage, defective burner circuit breaker
117 to 3 ...... If no voltage, defective fuel pump switch.
If voltage, check for open motor.
If motor is operative, refer to screed system section of instructions to check fuel line.
LEFT BURNER DOES NOT LIGHT

Main key switch ON, burner circuit breaker SET, burner fuel valve ON,
correct glow plug button DEPRESSED.
If voltage present but no fuel to burner nozzle, defective fuel pump motor.
118 to 3 ...... If no voltage, defective glow plug push button or cable to glow plug.
If voltage, but glow plug does not warm, defective glow plug or poor glow plug ground.
LEFT BURNER FAN DOES NOT OPERATE

116 to 3 ...... If no voltage, defective fan switch.
If voltage, defective fan motor.

Technical Manual
A Terex Company
RH Main Burner #2
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3

Fuel Pump
1 115 117 117 3
60A On
Fan No.2 RH Main Burner (No.2)
Off Fan Motor No.2
115 126 126 3
On
Glow Plug No.2
Glow Plug No.2
115 128 128 3
NO BURNERS LIGHT
115 to 3 ...... If no voltage, defective burner circuit breaker.
RIGHT BURNER DOES NOT LIGHT

If voltage present but no fuel to burner nozzle, defective fuel pump motor.
RIGHT BURNER FAN DOES NOT OPERATE.


Technical Manual
A Terex Company
LH Ext. Burner #3
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3

Fuel Pump
1 115 117 117 3
60A On
Fan No.3 Lt. Ext. Burner (No.3)
Off Fan Motor No.3
115 136 136 3
On
Glow Plug No.3
Glow Plug No.3
115 138 138 3
NO BURNER LIGHT
115 to 3 ..... If no voltage, defective burner circuit breaker
LEFT BURNER DOES NOT LIGHT

If voltage present but on fuel to burner nozzle, defective fuel pump motor.
LEFT BURNER FAN DOES NOT OPERATE.


Technical Manual
A Terex Company
RH Ext. Burner #4
Grayhound CR411
Main
Keyswitch 12 VDC
1 0 3

Fuel Pump
1 115 117 117 3
60A On
Fan No.4 RH Ext. Burner (No.4)
Off Fan Motor No.4
115 146 146 3
On
Glow Plug No.4
Glow Plug No.4
115 148 148 3
NO BURNER LIGHT
115 to 3 ..... If no voltage, defective burner circuit breaker
RIGHT BURNER DOES NOT LIGHT

If voltage present but on fuel to burner nozzle, defective fuel pump motor.
RIGHT BURNER FAN DOES NOT OPERATE.


Technical Manual
A Terex Company
Rear Frame Compensator Adjustment

1) Raise or lower frame to about mid range.

2) While holding Comp Switch, adjust pot of Frame Oscillator Module for no net Raise or Lower.
• Clockwise rotation on pot will cause frame to raise.
• Counter-clockwise rotation on pot will cause frame to lower.
• Adjustment must be done between full up and full down on the frame.
3) If properly adjusted, the frame will raise slightly immediate after Comp switch is actuated then
stabilize at a "fixed" position.

Technical Manual
A Terex Company
Remote Oil Cooler Motors

Grayhound CR300 Series Pavers
COOLER FAN MOTORS ARE TO RUN WHEN ENGINE IS RUNNING
Wires Voltage Function Comment
Cooler
23...3 12VDC
Relay Coil Voltage Readings with:
Engine Running or...
Cooler
30...3 12VDC Main Switch in RUN position and
Breaker
Permissive Start Switch held ON
Cooler
31...3 12VDC
Relay

PAVER
TECHNICAL MANUAL
300 Series & 411

Hydraulic Section
Technical Manual
A Terex Company
Table of Contents
Cedarapids Lubricants ........................................................................................................ 1

Pressure Test Kit ................................................................................................................. 2
Component Location Map ............................................................................................. 3 - 4
Throttle ............................................................................................................................... 5
Brake System ...................................................................................................................... 6
Steering .......................................................................................................................... 7 - 8
Truck Hitch (Optional) ................................................................................................ 9 - 10
Hopper Wings ............................................................................................................ 11 - 12
Track Tension - Steel Track Pavers ........................................................................... 13 - 15
Rubber Track Hydraulic System ............................................................................... 17 - 21
Frame Raise CR351/CR411 Pavers........................................................................... 22 - 23
Frame Raise CR361 Pavers ....................................................................................... 24 - 25
Screed Lift ................................................................................................................. 26 - 27
Screed Assist ............................................................................................................. 28 - 29
Tow Point .................................................................................................................. 30 - 31
Main Screed Power Crown ........................................................................................ 32 - 33
Screed Extend: 8 - 14 Screed ........................................................................................... 34
Screed Extend: Fastach 8' Screed .................................................................................... 35
Vibrator: Fastach 8' Screed .............................................................................................. 36
Vibrator: Fastach 10' Screed ............................................................................................ 37
Vibrators: 8 - 14 Screed ................................................................................................... 38
Conveyor - Grayhound 300 Series ................................................................................... 39
Conveyor - CR411 ............................................................................................................ 41
Traction System/Differential Lock - Grayhound 300 Series ..................................... 42 - 43
Traction System - CR411 ................................................................................................. 44
Front Wheel Assist (Optional) .......................................................................................... 45
300 Series & CR411 Hydraulic Troubleshooting i 22479 (11/00)

Electric Terex Cedarapids

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300 Series & 411

Component Location Maps ......................................................................................... 1 - 10

300 Series & CR411 Electrical Troubleshooting i 22478 (11/00)

LH Hydraulic Strike-Off Extend ...................................................................................... 63

300 Series & CR411 Electrical Troubleshooting ii 22478 (11/00)

Component Location Map Fastach 8 & 10

1 ........... Screed burner fan and glow plug

300 Series & CR411 Electrical Troubleshooting 1 22478 (11/00)

Component Location Map Fastach II

HEIGHT RH EXT HEAT OUTLET

1 ........... Screed Heater Control Panel

300 Series & CR411 Electrical Troubleshooting 2 22478 (11/00)

Component Location Map Stretch 16 & 18

1 ........... Screed burner fan and glow plug

300 Series & CR411 Electrical Troubleshooting 3 22478 (11/00)

Component Location Map

MINIMUM Forward Pot

MINIMUM Reverse Pot

MAXIMUM Forward Pot

MAXIMUM Reverse Pot

300 Series & CR411 Electrical Troubleshooting 4 22478 (11/00)

Component Location Map

L1 ......... Slope sensor

300 Series & CR411 Electrical Troubleshooting 5 22478 (11/00)

Component Location Map

1 ........... Engine breaker: 15 amp 13 ......... RH auger/conveyor proportional module

300 Series & CR411 Electrical Troubleshooting 6 22478 (11/00)

Component Location Map

1 ............. Travel control 19 ........... RH flow gate switch

300 Series & CR411 Electrical Troubleshooting 7 22478 (11/00)

Component Location Map

1 ........... Engine breaker: 15 amp 13 ......... Feed Interface Module

300 Series & CR411 Electrical Troubleshooting 8 22478 (11/00)

Component Location Map

1 ............. Travel control 19 ........... RH flow gate switch

300 Series & CR411 Electrical Troubleshooting 9 22478 (11/00)

Component Location Map

Starter Sole- Starter K2 Starter

300 Series & CR411 Electrical Troubleshooting 10 22478 (11/00)

Engine Starting System

ENGINE DOES NOT START

ENGINE DOES NOT CRANK

If voltage, check starter motor.

300 Series & CR411 Electrical Troubleshooting 11 22478 (11/00)

ALTERNATOR NOT CHARGING (12.5 Vdc or less at battery)

300 Series & CR411 Electrical Troubleshooting 12 22478 (11/00)

Throttle & Fuel

ENGINE RUNS AT IDLE BUT NOT FULL THROTTLE

ENGINE CRANKS BUT DOES NOT START

ENGINE STOPS WHEN PERMISSIVE START SWITCH IS RELEASED

300 Series & CR411 Electrical Troubleshooting 13 22478 (11/00)

Throttle & Fuel

ENGINE DOES NOT STOP

ENGINE SHUTS OFF AFTER A PERIOD OF TIME

300 Series & CR411 Electrical Troubleshooting 14 22478 (11/00)

Engine Start & Fuel - Elite Engine

Rubber Tire Pavers Track Pavers

ENGINE CRANKS BUT DOES NOT START

300 Series & CR411 Electrical Troubleshooting 15 22478 (11/00)

Horn Relay Horn Switch

HORN DOES NOT WORK

300 Series & CR411 Electrical Troubleshooting 16 22478 (11/00)

INDIVIDUAL GAUGES DO NOT WORK