dpc100 User Manual PDF

DUPRINTER
DP-C100/105/110/115/120/125
Instruction Manual
For this machine to be used safely, it MUST be

operated correctly and serviced regularly. Therefore,
read this Instruction manual thoroughly before using
the machine.
DUPLO CORPORATION
Keep this manual in a safe place where it can be consulted at any time.
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Complies with the provisions defined by the regulations listed below.
EC Low Voltage Directive ( 73 / 23 / EEC )
EC Electromagnetic Compatibility Directive ( 89 / 336 / EEC )
Copyright 2007
DUPLO SEIKO CORPORATION
All Rights Reserved

Introduction
Thank you for your purchase of the DUPRINTER DP-C100/105/110/115/120/125
To ensure safe and efficient prolonged use of this machine, read and thoroughly understand
this manual before using this machine. After using this manual, be sure to keep it in a
place to handy reference.
Precautions for printing and duplicating

There are restrictions on what you may print on the printer.
Please be aware that there are some printed materials that are illegal
even to possess.
1. Printed matters banned by law

¡Paper money, currency, government bonds and national and local
bonds cannot be duplicated, even if they are stamped with the
"sample" seal.
¡Paper money, currency and bonds, etc. that are valid in foreign
country cannot be duplicated.
¡ Unused postage stamps and postcards cannot be duplicated
without governmental consent.
¡Government-issued papers pertaining to stamps, liquor and sales
tax laws cannot be duplicated.
2. Printed matters that need caution

¡Private-issued securities(stocks, bills and checks, etc.), passes and
tickets needs caution in duplicating unless a business is
duplicating them for needed amounts for their business needs.
¡Government-issued passports, public-and private-issued driver`s
licenses, permits, identifications, food stamps, etc. will need
caution in duplicating.
3. Copyrighted materials
Books, music, artwork, prints, maps, diagrams, movies, photography,
etc. are banned from duplicating outside the limits of private home
use and their related non-sale usage.
PLEASE NOTE
In the interest of upgrading our products, specifications and other data given in this
manual are subject to change without notice. If the manual contains anything that you
do not understand, contact the manufacturer for clarification.
-1-
Contents
Safety Precautions 44
1. Before using the machine 11
Part names and their functions 11 Control panel(LEAGAL)

???? 16
Control panel(A/B)
? 14 Printing process 18
2. Easy printing 19
Easy printing 19
3. Platemaking and printing procedure 21
Setting the paper tray 21 Setting the document 24

Setting the paper stacker 22 Pressing the platemaking key 24
Turning the power on 23 Entering the number of printed copies 25
Checking the control panel 23 Pressing the print key 25
4. Various functions 26
Adjusting the mode of document 26 On-Line Print Function

Adjusting the plate darkness 26 (model : DP-C105/115/125 only) 33
Changing the printing speed 27 Drum unit 34
Adjusting the printing position 27 Changing the drum unit 34
Setting the enlargement and reduction 28 Setting the drum unit 35
94% Reduction 28
When using a thick paper and/
or misfeed occurs 29
When using a thin paper and/or
double feed occurs 29
Confidential safeguard function 30
To set confidential safeguard function 30
To clear 30
Sectional printing
(stopping after each set) 31
-2-
5. Replacing consumables 37
Changing the ink pack 37 Changing the master ejection core 42

Changing the master roll 39
1
6. Troubleshooting 43
OK Monitor 43 Removing a master(eject error) 50

Removing a left paper jam
(feed tray side) 47
Removing a master(set error)
Removing a jammed document
52
54
2
Removing a right paper jam Trouble shooting for machine malfunction 55
(print tray side) 48
3
7. Maintenance and inspection 56
Maintenance 56 Total counter 57

4
8. Specifications 58
Specifications 58 Original document/ 5

copy paper specification 60
-3-
Safety Precautions
About Machine Safety
Various symbols and pictures are used in this manual and on the stickers affixed
to the machine. These symbols and pictures provide warnings and instructions to
prevent danger to you or other personnel, and to prevent damage to office
property. The meanings of these symbols and pictures are explained below.
WARNING: Indicates a high degree of potential danger. If the warning is

ignored, death or serious injury may result.
CAUTION: Indicates a medium degree of potential danger. If the

caution is ignored, medium injury or damage to property
may result.
Examples of pictorial symbols
A circle with a line through it indicates a prohibited action. The particular

act prohibited is indicated by a picture inside the circle. (In the example
shown here, the prohibited act is disassembly.)
A black disc indicates an instruction, or sometimes a prohibited action.

The instruction itself is indicated by pictorial symbols drawn in white on
the disc. (In the example shown here, the instruction is "Remove the
plug from the outlet.")
-4-
WARNING
¡If the machine is used after foreign matter (metal fragments,
Safety Precautions
water, or other liquid) has gotten inside the machine, fire or
electrical shock can result.
a Turn the main unit`s power switch to OFF.
Pull the power plug from the outlet.
Contact the sales distributor (or maintenance service
company).
¡If the machine is used after heat, smoke, strange smell, or other
abnormality is detected, fire or electrical shock can result.
a Turn the main unit`s power switch to OFF.
Pull the power plug from the outlet.
Contact the sales distributor (or maintenance service
company).
¡ Use only the power cord that is provided among the

accessories.
Insert the power cord plug firmly into the socket, so that
proper electrical contact is effected.
a Use of any other power cord could result in imperfect
grounding.
If grounding is imperfect and electrical leakage occurs, fire or
electric shock could result.
-5-
WARNING
¡Do not modify the machine.
Fire or electrical shock can result.
¡ Do not remove the rear lid, cabinet, or cover from the

machine.
The interior contains high-voltage parts, which can cause
electrical shock.
¡Do not remove or insert the power plug if your hands are wet.
You can get electrically shocked.
¡Do not damage, break, or modify the power cord.

Do not place heavy objects on it, yank it, or unreasonably
bend it.
-6-
WARNING
¡Do not insert or drop metal, burnable material, or other matter
Safety Precautions
through the ventilation holes into the machine interior.
¡ Do not place flower vases, flowerpots, cups, or water

containers (including metal containers) on top of the
machine.
Fire or electrical shock can result if the liquid spills.
¡Do not use a source voltage other than that specified.

Do not connect multiple loads to a single outlet.
¡Before cleaning, pull the power plug from the outlet.

¡Prevent water and neutral cleansers from getting inside the
machine.
This action prevents not only breakdowns but electrical shock.
Maintenance a Refer to page 51
-7-
WARNING
¡Before moving the machine, pull the power plug from the
outlet.
If the cord is damaged, fire or electrical shock can result.
¡Pull the power plug itself, not the cord.

If you yank the cord, you can damage it (cause exposed
conductor, disconnection, etc.), resulting in fire or electrical
shock.
¡Do not place the machine in an unstable position, such as on

an unsteady support or sloping area.
If the machine drops or falls over, a person could get injured.
¡Do not place the machine in a humid or dusty area.

-8-
Locations of warning stickers
¡ Keep the WARNING and CAUTION stickers clean at all times.If stickers become
damaged or come off, replace them with new ones.
Safety Precautions
(3)
CAUTION
M7-T3060
(1)
¡Do not remove this cover. The
Warning inside of the printer contains
movable cutting instruments,
contact with which could result
in injury. J3-T3200
(2)
WARNING
Do NOT touch the drum or rollers
when you operate the jog switch.
Do NOT put hands Inside

machine while it is operating.
Hands could get caught up
or crushed.
L5-T3020
No. Parts No. Name Q´ty

q J3-T3200 Warning Sticker 1 1
w L5-T3020 Warning Sticker 2 1
e M7-T3060 Caution Sticker 1 1
-9-
GUIDE TO THIS MANUAL
Conventions Used in this Manual
WARNING: Indicates a high degree of potential danger. If the warning is

ignored, death or serious injury may result.
CAUTION: Indicates a medium degree of potential danger. If the

caution is ignored, medium injury or damage to property
may result.
IMPORTANT : Introduces instructions for correct operation of the machine.

If these instructions are ignored, the machine my not be able
to operate at optimum performance, or may break down.
Note: Introduces information that is useful for operation and

maintenance of the machine, or information about the
machine’s performance, etc.
- 10 -
1. Before using the machine
Parts Names and Their Function SUPPORT TRAY
DOCUMENT GUIDE
MACHINE EXTERIORS
SUPPORT TRAY
DOCUMENT
TRAY
1
ADF
Before using the machine

DOCUMENT RECEIVING TRAY
SUPPORT TRAY DOCUMENT TRAY
CONTROL PANEL
PAPER TRAY
FRONT COVER
POWER SWITCH
DRUM HANDLE INK PACK HOLDER RELEASE LEVER
FRONT COVER
DRUM SECURING LEVER

DRUM UNIT INK PACK ¡This lever lock or unlocks the drum
in/from the home position.
- 11 -
THERMAL HEAD ESCAPE LEVER
MASTER SET SWITCH

MASTER HOLDER ROLL MASTER
FEED PRESSURE LEVER GUIDE LOCK SCREW
PAPER SET LEVER
PAPER FEED ROLLER
PAPER TRAY
PAPER GUIDE
- 12 -
DOCUMENT TRAY
1
MASTER EJECTION CORE

MASTER EJECTION BOX
LID RELEASE LEVER
MASTER EJECTION BOX
PAPER STACKER GUIDE
PAPER STOPPER
PAPER RECEIVING TRAY

MASTER EJECTION BOX
RELEASE LEVER
JOG SWITCH
PAPER STRIPPER FINGER
PAPER EJECTION ROLLER
JUMP PLATE
- 13 -
CONTROL PANEL(A/B)
(2) (3) (4) (5)
(1)

No. Components Functions
(1) Zoom indicator lamp indicates the position of enlargement and reduction.
(2) Enlargement and reduction key Press this key,the enlargement and reduction is changed.
(3) Document indicator lamp Indicates the documeny mode(text or photo)
Each press of this key switches between the text mode and
(4) "Document" key
photograph mode.
(5) LED panel Indicates print number,and error messages.
Returns the control panel settings back to the standard mode.Hold down
(6) "All clear" key
for at least 0.5 second.
(7) Printing position adjustment key The printing position is adjusted with these keys.
(8) Printing position indicator lamp The lamp for the specified printing position lights.
(9) Printing speed indicator lamp The lamp for the specified printing speed lights.
(10) Printing speed adjustment key The printing speed is adjusted with these keys.
(11) "Test print"key Prints one copy.This is used to check the image positig and contrast.
- 14 -

1

(17) (16) (15) (14) (13)

Stop printing.If this key is pressed while the machine is stopped,the
(12) "Stop"key
number of copies and plates will be displayed.
(13) "Print"key Starts printing.
(14) "Plate making"key Starts plate making.
(15) keypad Used for entering the number of prints.
(16) " "key When the numeber of help is set,press this key for save.
(17) "Clear"key Clears the display to "0"
(18) "OK" Monitor LED indicates errors into machine.
(19) "Plate darkness adjustment"key The plate darkness is adjusted with this key.
(20) Plate darkness indictor lamp The lamp for the specified plate darkness lights.
(21) "94%" key The plate of making is ruduction 94%.Apply 94% ruduction.
(22) "94%" indictor lamp The lamp lights when 94% reduction is on.
- 15 -
CONTROL PANEL(LEAGAL)
(2) (3) (4) (5)
141%
129% MINI LTR
121% STMT LTR

(1) 100% 1:1
77% LGL LTR
74% LTR STMT
64% LTR MINI
94% 94% !

(1) Zoom indicator lamp indicates the position of enlargement and reduction.
(2) Enlargement and reduction key Press this key,the enlargement and reduction is changed.
(3) Document indicator lamp Indicates the documeny mode(text or photo)
Each press of this key switches between the text mode and
(4) "Document" key
photograph mode.
(5) LED panel Indicates print number,and error messages.
Returns the control panel settings back to the standard mode.Hold down
(6) "All clear" key
for at least 0.5 second.
(7) Printing position adjustment key The printing position is adjusted with these keys.
(8) Printing position indicator lamp The lamp for the specified printing position lights.
(9) Printing speed indicator lamp The lamp for the specified printing speed lights.
(10) Printing speed adjustment key The printing speed is adjusted with these keys.
(11) "Test print"key Prints one copy.This is used to check the image positig and contrast.
- 16 -

1


PLATEMAKING
TEST PRINT
PRINT
STOP

(17) (16) (15) (14) (13)
Stop printing.If this key is pressed while the machine is stopped,the

(12) "Stop"key
number of copies and plates will be displayed.
(13) "Print"key Starts printing.
(14) "Plate making"key Starts plate making.
(15) keypad Used for entering the number of prints.
(16) " "key When the numeber of help is set,press this key for save.
(17) "Clear"key Clears the display to "0"
(18) "OK" Monitor LED indicates errors into machine.
(19) "Plate darkness adjustment"key The plate darkness is adjusted with this key.
(20) Plate darkness indictor lamp The lamp for the specified plate darkness lights.
(21) "94%" key The plate of making is ruduction 94%.Apply 94% ruduction.
(22) "94%" indictor lamp The lamp lights when 94% reduction is on.
- 17 -
Printing Process
The DUPRINTER goes through a process of"platemaking" and "printing".
"Platemaking"
In the "platemaking" process, the old master on the drum is removed while the thermal head
creates the scanned image on new master and loads it on the drum.
ROLL MASTER
MASTER EJECTION
BOX
DRUM
UNIT
THERMAL HEAD
"Printing"
In the "printing" process, the paper which is separated from the stack by the paper feed roller
and the paper separator unit is pressed to the drum by the pressure roller. There are small
holes in the image area of the master that is attached to the drum and ink that seeps from the
hole is transferred to the paper. The paper is separated from the drum unit by the stripper
finger. The paper is delivered to the paper receiving tray.
DRUM UNIT
PAPER FEED ROLLER
PAPER STRIPPER FINGER
PAPER INK
PAPER RECEIVING TRAY
PAPER EJECTION ROLLER

PRESSURE ROLLER
PAPER SEPARATOR UNIT
- 18 -
2. Easy Printing
Preparation
1 Open the paper tray, set the paper,

and adjust the paper guide. (See page 19.)
2 Open the paper receiving tray; then adjust the paper stacker
guide, paper stopper, and jump plate. (See page 20.) 1
2
Easy Printing
3 Turn on the power; then check the indication on the control
panel. (See page 21.)
Platemaking
4 Set the original document face down in the ADF; then adjust
the document guide. (See page 22.)
5 Press the PLATE MAKING

produced.
key. One test-print will be
(See page 22.)
6 Check the finished product. (See page 22.)
Printing
7 Enter the number of printed copies. (See page 23.)
8 Press the PRINT

be printed.
key. The number of copies entered will
(See page 23.)
- 19 -
MEMO
- 20 -
3. Platemaking and printing procedure
Setting the Paper Tray
Open the paper tray toward you

1
PAPER TRAY
Lower the paper set lever.

2
3
Platemaking and printing procedure

PAPER SET LEVER
Place the paper in the tray, and adjust

3 the paper guide to the width of the
paper.
PAPER PAPER GUIDE
Raise the paper set lever.

4
PAPER SET LEVER
- 21 -
Setting the Paper Stacker
Open the paper receiving tray.

1
PAPER RECEIVING
TRAY
Adjust the paper stacker guide and

PAPER STACKER GUIDE
2 paper stopper to the paper size marking.
PAPER STOPPER
Adjust the jump plate to the paper size

JUMP PLATE
3 marking.
PAPER STOPPER ¡After using the machine, push the paper

stopper inward as far as it will go, and
close the paper receiving tray back up.
- 22 -
Turning the power on
Turn the power switch ON. The

power switch is ON when " I ", and OFF
when " K ".
ON OFF
POWER SWITCH
Checking the Control Panel

3
………………………………
A/B LEAGAL
141% B5 B4 141%

122% A4 B4 129% MINI LTR
115% B5 A4 121% STMT LTR

1 2 3 1 2 3
100% 1:1 100% 1:1
86% A4 B5 77% LGL LTR 4 5 6

4 5 6
81% B4 A4 74% LTR STMT
7 8 9 64% LTR MINI 7 8 9
70% B4 B5
C 0 C 0
94% 94% ! 94% 94% !
Check the control panel. When the

power is ON, the control panel displays
the initial settings.
Enlargement/reduction, document
And plate darkness can be
changed as needed.
- 23 -
Setting the Document
Open the support tray.

SUPPORT TRAY
1
Adjust the document guide to the size of

2 the document; then set the document
face down.
Note:
¡Up to 10 original documents can be set at
one time.
Pressing the Platemaking Key
Press the PLATE MAKING key. The

PLATEMAKING
TEST PRINT
1 document will be automatically
forwarded and platemaking will begin.
PRINT
When platemaking is finished, one test
print will be produced.
STOP
2 Check the finished product. Check the

registration and copy quality.
¡If the following settings are changed, return the document to the original position and make the plate again.
Magnification a 100%, 94%, 86%, 81%, 70%, 115%, 122%, 141% (A/B size specifications)
100%, 94%, 77%, 74%, 64%, 121%, 129%, 141% (Inch size specifications)
Document mode a Text / Photograph
Plate darkness a Auto / Darker / Lighter
¡Magnification See page 26 ¡Plate darkness See page 24
- 24 -
Entering the Number of Printed Copies
Using the number keys, enter the

number of copies you want to print.
Example:If you enter 1, 2, 3, and 4, the LCD

looks like this:
3
1234

Pressing the Print Key
Press the PRINT key. When the

PLATEMAKING entered number of copies has been
TEST PRINT printed, the machine stops.
PRINT
Note:
¡When the following documents are in the
STOP
ADF, platemaking / printing is
automatically executed.
- 25 -
4. Various functions
Adjusting the mode of document
Press the DOCUMENT key; then select

TEXT or PHOTOGRAPH .
: TEXT
TEXT is appropriate for documents
containing characters only, and for black-
and-white photograph documents that have
undergone dot processing.
: PHOTOGRAPH
PHOTOGRAPH is appropriate for photograph
documents and color documents.
Note:
¡ You can change the image quality of
photograph mode. (See page 24.)
Adjusting the Plate Darkness There are three plate darkness settings; you
may select the desired darkness.
: STANDARD
Reads the darkness of the document, and
automatically makes plates with the optimal
darkness.
: DARKER
Makes plates darker.
: LIGHTER
Makes plates lighter.
- 26 -
Changing the Printing Speed
Press or for print speeds.
FASTER : 130shts/min
STANDARD : 80shts/min
SLOWER : 60shts/min
Adjusting the Printing Position
Press or of the PRINTING POSITION

key.
Print image moves up.

Print image moves down. 4
Note:
Various functions
¡ Adjustments of up to approximately
20mm (from top to bottom) can be made.
¡The lamp changes one position when a
shift of about 5mm is made.
- 27 -
Setting the Enlargement and Reduction
Press the enlargement and reduction
key; then selectthe desired enlargement
and reduction;
¡Each time you press the key, the display

changes as shown in the figure.
A/B LEAGAL
94% Reduction
Press the "94%" key ,then select 94%

reduction,and press the "94%" key another
to cancle 94% reduction.
¡In this mode,the copy is printed at 94%

the size of the document.When it is not
possible to print the edge of the
document,this mode allows you to make
a minor reduction so that the edges of
the image are included.
A/B LEAGAL
¡You can select 94% reduction even when
you have selected other than "100%".In
this case,the zoom ratio will be the zoom
ratio shown on the LCD◊94%.
- 28 -
Using a thick or thin paper(Adjusting the feed pressure)
Adjust the feed pressure if you encounter a feeding error with thick or thin paper:
When using a thick paper and / or

Misfeed occurs
Set the feed pressure lever to "HEAVY PAPER".
When using a thin paper and / or

Double feed occurs
Set the feed pressure lever to "LIGHT PAPER".
HEAVY
PAPER
Note:
¡After the printing,
NORMAL
PAPER
Please return the pressure lever to
LIGHT
PAPER
"NORMAL PAPER" for the next person.
FEED
PRESSURE
Various functions
- 29 -
Confidential safeguard function
By a simple procedure, the Printer can be set to protect to confidential documentation.

¡When confidential safeguard is set, printing can not be performed with PRINT or TEST
PRINT keys,in these case ,the machine displays "C001".
¡Turning power off will not turn the confidential safeguard off.
¡Even when the confidential safeguard is on, plate making still functions.
Normal operation other than print or test print can be performed.
¡Once the plate is made, the confidential safeguard will be cleared.
To Set Confidential Safeguard Function
Press and hold the CLEAR C key, and

press the STOP key.
Beep tone will sound when confidential
safeguard is set.
M
To verify that confidential safeguard is
working. Hit PRINT or TEST PRINT
key and it will not print with confidential
safeguard on.
To Clear
Press PLATEMAKING key.

Once the plate making is performed, the
PLATEMAKING
TEST PRINT confidential safeguard is automatically
PRINT turned off.
STOP
- 30 -
Sectional printing(stopping after each set)
When "number of prints = number of sets= are entered, printing will stop after each set; This
allows you to print a document in sections.
You can enter up to 15 groups of number of prints = number of sets and the printing will begin in the order
order that the numbers were entered.
Sectional printing Function

Entering the number of prints and number
of sets.
Using the key pad, enter the desired amount

1 of prints.
Then press the = key.
Press = key to change display to set count.
Display on the left indicate set count.
Example: "1","5"," = "
15 1 - 00
SET NUMBER OF PRINTS
SET/DISPLAY
4
SET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DISPLAY 123456789 A B C D E F
Various functions
Using the key pad, enter the number of
2 sets.
Then press the = key.
Press = key to change to print quantity
display,and first print amount will shown.
Example: " 3 " " = "
1 - 00 15
Continuously enter number of prints

number of sections = number of prints
= number of sections, etc.
If you make a mistake, start over by
pressing the CLEAR C key and start
from the beginning.
When the CLEAR C key is pressed, all
the numbers will be cleared.
- 31 -
Print
PLATEMAKING
TEST PRINT
PRINT The printing will begin from the last
STOP
3 print/set amount entry when the
PRINT key is pressed.
The printing will stop after the first set of
printouts.
Collate by inserting a paper that acts as a
marker or by removing the whole set from
the machine.
The printing will resume when the
PRINT key is pressed.
Repeat for other sets that you have
entered.
The PLATE MAKING key will not
work until all the sets are printed.
Press the CLEAR C key if you want to
interrupt printing.
4
To print without stopping (with tape
Various functions
divisions), require the tape cluster option.
- 32 -
On-Line Print Function (model : DP-C105/115/125 only)
This function allows you to make prints of documents directly from on-line data from personal computers.
IMPORTANT:
¡For details on connection and settings, and refer to the Printer Driver Operation Manual.
On-line Print Function
Check that the top menu is displayed.
DUPRINTER
(REAR SIDE)
1
Set the size of the printing paper.
2 a See page 21
Connect the cable from the computer

CONNECTOR
3
Insert the cable from the computer into
4 the connector on the printer.
CABLE
4
Various functions
Firmly fasten the locks on both sides of
5 the connector.
Use the print command of the computer

6 applications according to the manual.
Refer to the Printer Driver Operation
Manual about operation.
Platemaking and printing start automatically.
Note:
¡ When platemaking ends and printing
starts,you can again use the keys on the
control panel.
- 33 -
Drum unit
Changing the drum unit
Press the JOG switch.

JOG SWITCH
1 Hold down until the drum stops with a beep.
WARNING
¡Do NOT touch the drum or rollers when
you operate the jog switch.
¡Do NOT put hands inside machine while
it is operating.
Hands could get caught up or crushed.
Open the front cover.

2
FRONT COVER
Lift up the drum securing lever.

DRUM SECURING LEVER
3 While lifting the lever up, pull out the
drum handle toward you, pulling it
straight out until it stops.
Taking the upper drum shaft with your

(1) Upper drum shaft
4 other hand, slightly lift up the front of the
drum and pull the drum out toward you.
(2) CAUTION
¡ Do not touch the drum surface; the
ink will get on your clothes.
(3) ¡Hold the drum level and place it on a
flat, solid surface.
- 34 -
Setting the drum unit
Hold the drum level and place the drum

ROLLER
1 guide roller onto the rail in the machine.
RAIL
DRUM
Holding the front of the drum up

2 slightly,push in about 10cm.
Various functions
Hold the drum level and push it in
3 gently until it stops.
Lift the drum securing lever toward you

DRUM SECURING LEVER
4 while pushing the drum in.
- 35 -
Push down the securing lever tightly
DRUM SECURING LEVER
5 with the drum inside the machine.
Close the front cover.

6
FRONT COVER
Press the JOG switch.

JOG SWITCH
7 Keep pressing until the drum stops with
a beep.
WARNING
¡ Do NOT put hands inside machine
while it is operating.
Slowly and gently CAUTION

¡ Avoid pressing and damaging the drum
surface with fingers etc.
It can stain your clothes, and the warp in
the drum surface may cause bad prints.
¡Always place the drum unit on flat and
stable surface.
Otherwise, the drum surface may be
damaged or warped and may cause bad
prints.
- 36 -
5. Replacing consumables
Changing the ink pack
Open the front cover.

1
FRONT COVER
Hold the ink pack holder release lever

HOLDER RELEASE LEVER
2 and pull it toward you.
INK PACK
Pull up and remove the empty ink pack.

INK PACK
3
Twist open the cap of the new ink pack.

4
INK PACK
IMPORTANT:
¡Do NOT leave an uncapped INK PACK for
a period longer then necessary.
- 37 -
Insert the ink pack so that the groove on the
LIP
5 LIP fits into the "U" groove of the holder.
HOLDER HOLDER
INK PACK INK PACK

"u" GROOVE OF HOLDER
Push the ink pack to the set line on the

SET LINE
6 ink pack.
INK PACK
Push the side of the holder in with the

7 palm of your hand.
Replacing of consumable
Close the front cover.
8
CAUTION
¡ Do not operate the machine without
setting the ink pack.
FRONT COVER
- 38 -
Changing the master roll
Open the document receiving tray.

1
WARNING
¡Do not remove the cover affixed with
Warning Label 1.
Personnel can get injured by the
movable cutter installed inside.
Turn the master holder toward you while

THERMAL HEAD ESCAPE LEVER
2 pushing the thermal head escape lever.
Pull out the master.
MASTER HOLDER
Remove the master roll to pull up.

3
Remove the master holder from the

master holder
4 master roll.
- 39 -
Take out a new master roll from a bag.
master holder 5
Insert the master holders deeply into
6 both ends of the master roll. (Holders are
interchangeable.)
Insert the master roll into the machine

GREEN LINE
7 so that the green line on the roll is facing
the control panel.
Peel off the seal.

YELLOW LABEL
8
IMPORTANT:
¡Do not peel off the yellow label. 5
SEAL
- 40 -
Pull out the master and insert the arrow
MASTER SET SWITCH
9 on the yellow label until it contacts the
roller.
YELLOW LABEL
THERMAL HEAD Push the master set switch.

ESCAPE LEVER
10 The master will be pulled in, and cut
automatically.
If the master does not go in, push the
yellow label slightly back.
IMPORTANT:
¡If the master is wrinkled:push and hold the
master set switch again, and push down
the thermal head escape lever 2 or 3 times.
¡ When the master stops, make sure that
you remove the trimmed piece of the
master.
Remove the trimmed piece of the
11 master.
IMPORTANT:
¡The cutter operates and stops after the
master is cut.
Remove the cut piece left inside the
machine.
Close the document receiving tray

12 gently.
- 41 -
Changing the master ejection core
Open the paper receiving tray.(See page

MASTER EJECTION BOX
RELEASE LEVER
1 20.)
Push the master ejection box release
lever. The master ejection box will open.
Open the box all the way until it stops.
MASTER EJECTION BOX
Open the lid up by pushing the release

MASTER EJECTION BOX
LID RELEASE LEVER
2 lever of the master ejection box lid.
Pull out the core and discard it by holding

3 the edges of the master ejection core.
5
CAUTION
¡ There is ink on the master ejection
core; take care not to get it on your
clothing.
Insert a new master ejection core and close

4 the master ejection box lid.Gently push
the master ejection box lid until it locks.
Close the master ejection box, and push
until it locks.
- 42 -
6. Troubleshooting
OK MONITOR
When a disposable part needs a replacement or the operator`s help is necessary due to an error,
the display will shows a message and the OK MONITOR will show the area that needs attention.
There is no ink. Replace the old ink pack with a new one.
See p.35, "Changing the ink pack" for more details.
There is no master. Replace the master roll with a new one.

See p.37, "Changing the master roll" for more details.
The master ejection core is full. Replace the core with a new
one. See p.40, "Changing the master ejection core" for more
details.
There is no printing paper.

See p.22, "Setting the paper tray" for more details.
The paper tray is not set. To set, lift the paper set lever.
- 43 -
There is no drum or it is installed incorrectly. Set the drum
unit on the machine.
See p.30 "Setting the drum unit" for more details.
Front cover is open. Close the cover.
FRONT COVER
The ADF cover is open. Close the cover.

ADF COVER
6
Troubleshooting
Document receiving tray is open. Close the receiving tray.

- 44 -
Check the feeder side and remove the jammed paper.Follow
the instructions on p.45, "Removing a left paper jam (feed
tray side)".
Check the delivery side and remove the jammed paper.

Follow the instructions on p.46, "Removing a right paper jam
(print tray side)".
There is an old master on the drum. Remove all the masters

on the drum.
See p.48, "Removing a master(ejection error)" for more
details.
There is an error during master Setting. Open the top cover

and remove the master that is left in the machine.
See p.50, "Removing a master (set error)" for more details.
The document is jammed on the ADF. Remove the jammed

document in the ADF.
Master ejection box is open. Close the box.
- 45 -
Please restart,If the message remains,turn the power off
E*** and contact your service person.
The document receive tray or the master ejection box is

C000 open by accident.Please close the tray and box,then make
plate and print again.
Confidential safeguard is on,please make a new plate.

C001 With confidential safeguard on,this is displayed when the
"PRINT " key or the "test print" key is pressed.
Please make a new plate.

C002 This is displayed when the "PRINT" key or the "TEST
PRINT" key is pressed after following:
• Plate attach error
• Power was turned off when a plate is being attach.
• Document receive tray is open.
• Ejection box is open.
etc.
C003 This is displayed when the "PLATEMAKING" key is 6

pressed while the machine is printing.To make a new
plate,please press the "CLEAR" key,and then press the
Troubleshooting
"PLATEMAKING" key.
- 46 -
Removing a left paper jam (feed tray side)
If this message is indicated in the display

panel,check the feeder side and remove the
jammed paper by following instruction below:
Push down the paper set lever to down

1 the paper tray.
PAPER SET LEVER
Pull out the jammed paper as shown in

2 the diagram.
6
Press the JOG switch until the drum
JOG SWITCH
3
Troubleshooting
stops with a beep.
WARNING
- 47 -
Removing a right paper jam (print tray side)
If this message is indicated in the error

display panel, check the delivery side and
remove the jammed paper by following
instruction below:

MASTER EJECTION BOX
RELEASE LEVER
1 lever. The box will open toward you.
MASTER EJECTION BOX
Remove the jammed paper.

2 Eject the paper that is printed halfway
by pressing the JOG switch.
Paper adhering to drum
Press the JOG switch to find the edge of

JOG SWITCH
1 the paper; stop the drum at the position
shown in the diagram.
WARNING
- 48 -
Peel off the paper from the drum.
DRUM 2
Pull the paper toward the ejection side

3 while pressing the JOG switch to peel
the paper off.
CAUTION
¡ Make sure that the peeled paper do
not stick to your clothing.
JOG SWITCH

JOG SWITCH
4 stops with a beep.
6
Close the master ejection box until it is
5
Troubleshooting
locked.
MASTER
EJECTION BOX
- 49 -
Removing a master (eject error)
If this message is indicated in the error

display panel, there is an old master on the
printing drum. Remove it by following
instruction below:

MASTER EJECTION BOX
RELEASE LEVER
1 lever. The box will open toward you;
continue opening until the box stops.
MASTER EJECTION BOX
Press the JOG switch to stop the drum at

MASTER CRAMP
LEVER
2 a position shown in the diagram.
JOG SWITCH
WARNING
Lift the lever toward you.

w REMOVE MASTER
e CLOSE THE CLAMP
3 The master clamp will open and the edge
of the master will be released from the
q OPEN THE clamp.
CLAMP
If the master is stuck, release it by hand.
- 50 -
Pull the front end of the master toward
4 you and press the JOG switch intermit-
tently.
Continue until the master peels off.
CAUTION
¡Discard the old master, making sure
that it does not touch your clothing.
JOG SWITCH

JOG SWITCH
5 stops with a beep.
WARNING
Close the master ejection box until it is

6 locked.
MASTER
EJECTION BOX
6
Troubleshooting
Make a plate again.
PLATEMAKING
7
TEST PRINT
PRINT
STOP
- 51 -
Removing a master (set error)
If this message is indicated in the error dis-

play panel, remove the master and remake
the plate by following instruction below:
Open the document receiving tray.

1
Remove the master out of the machine.

2
- 52 -
Close the document receiving tray
3 gently.Check that the lamp on the
OK monitor are turned off.
Make the master and print again.
PLATEMAKING
4
TEST PRINT
PRINT
STOP
6
Troubleshooting
- 53 -
Removing a jammed document
If this message is indicated in the error dis-

play panel, check the ADF and remove the
jammed document by following instruction
below:
Open the ADF cover.

ADF COVER
1
Pull out the jammed document as shown

2 in the diagram.
Close the ADF cover gently.

3
- 54 -
Trouble shooting for machine malfunction
The machine doesn't TURN ON. Cannot make plates / print
Is power plug inserted? Is a Message displayed on

the ERROR DISPLAY?
NO Is any OK MONITOR lamp lit?
YES
Insert the power NO YES

plug securely.
See "OK MONITOR"

Is power switch ON? on page 46.
YES NO
Turn the power

switch ON.
6
Please contact your service person.
Troubleshooting
- 55 -
7. Maintenance and inspection
Maintenance
Clean the exterior as described in the
Alcohol following procedure. Tightly wring a soft
thinner cloth that has been soaked in water or
neutral detergent, and wipe dirt from the
surface.
Then, using a dry soft cloth, wipe away
remaining moisture.
Dust and clean the machine at least once a

week to avoid breakdowns.
Before cleaning, turn the power switch to
OFF and then pull out the power plug.
To clean the reader glass, use a dry soft cloth

and lightly wipe off any dirt.
¡Before cleaning, pull the power plug from the outlet.

WARNING
¡Prevent water and neutral cleansers from getting inside
the machine. This action prevents not only breakdowns
but electrical shock.
- 56 -
Total counter
Total amount of print and platemaking can be shown on display panel.
Press the STOP key while the Machine

is stopped. Print and platemaking amount
PLATEMAKING
TEST PRINT
will be shown on Display Panel.
PRINT
Total counter will appear while STOP
key is being pressed.
STOP
Example : Print amount, P123_4567

Platemaking amount, F123_4567
Maintenance and inspection
- 57 -
8. Specifications
Specifications
Model.no DP-C series Date 070112

Specifications Rev.
1 Product name Duprinter Duprinter Duprinter
Model no. DP-C120(B4) DP-C110(Legal) DP-C100(A4)
DP-C125(B4) DP-C115(Legal) DP-C105(A4)
2 Model Table top
3 Master making method Thermal digital master making
4 Master making interval 27sec（A4 100%） 27sec（LTR 100%） 27sec（A4 100%）
5 Resolution 300 x 300 dpi
6 Scanning method Automatic document feeder
7 ADF capacity 10 sheets (64gsm 17lb)
8 Document size MAX. 271mm x 382mm, 10.6’x15’

MIN. 100mm x 148mm, 4’ x 6’
9 Document weight 64gsm – 128 gsm, 17lb-34lb
10 Scanning area 250mm x 350mm,
11 Feeder capacity 500 sheets (64gsm, 17lb)
12 Paper size MAX. 271mm x 382mm, 10.6’x15’

MIN. 100mm x 148mm 4’ x 6’
13 Paper weight 53gsm –210gsm, 14lb -56lb
14 Printing area (Max) 250mm x 350mm 204 ㎜×347 ㎜ 204 ㎜×288 ㎜

(10’x13.8’) (8’x13.6’) (8’x11.3’)
15 Print speed 130 pages per minute (60 to 130 pages per minute,3 step adjustment)
16 Print enlargement/reduction Same size (100%)

A/B size Fixed zoom rations: 70%,81%,86%,115%,122%,and 141%
Print with border: 94%
Inch size Same size (100%)
Fixed zoom rations: 64%,74%,77%,121%,129%,and 141%
Print with border: 94%
17 Print position adjustment Vertical: +/-10mm
18 Image modes Text, Photo
19 Contrast control 3 steps
20 Ink supply method Complete automatic control (600ml)
21 Color printing Drum unit exchange method (600ml)
22 Master feed Roll master automatic feed
23 Plate ejection Complete automatic ejection plate rolling method

(Ejected master capacity : 30sheets)
- 58 -
Specifications
Model.no DP-C series Date 070112

Specifications Rev.
Product name Duprinter Duprinter Duprinter
Model no. DP-C120(B4) DP-C110(Legal) DP-C100(A4)
DP-C125(B4) DP-C115(Legal) DP-C105(A4)
24 Option Drum unit * USB cable must be
PC Interface kit (standard feature for DP-C125/115/105) 3m or shorter
USB interface (standard USB1.1) *
Printer driver must be installed in computer
Windows 2000 Professional
Windows XP professional /Home Edition
Windows Vista Ultimate/ Enterprise/ Business
Home Premium/Home Basic
25 Power supply
120VAC model 120VAC 60Hz 2A
230VAC model 230VAC 50Hz 1.2A
26 Size of machine In use : 1030mm(W) x 605mm(D) x 620mm(H)

In storage : 585mm(W) x 605mm(D) x 505mm(H)
when packed: 695mm(W) x 695mm(D) x 705mm(H)
27 Weight 57 kg （when packed: 65kg)
28 Operating temperature 10 - 30 degree (C)
(50-86 de ree (F) )
29 Ink Black (514), red, blue, Green, Brown（600ml） 600ml package only
30 Master roll DR-670 DR-630 DR-630
31 Control panel spec Icon
*The specifications are subject to change without prior notice
- 59 -
Original document/Copy paper Specification
8 Acceptable Document
¡Document Weight: 64g/m24128g/m2, 17Ib434Ib
¡Document Size: MAX. 271mm 9 382mm, 10.6" 9 15"
MIN. 100mm 9 148mm 4" 9 6"
¡ADF Capacity: 10sheets (64g/m2, 17Ib)
Note: Do not place the following types of documents in the ADF:

¡Documents with tears or large binding holes.
¡Severely curls documents or documents with sharp folds.
¡Clipped or stapled documents.
¡Carbon-backed paper or other documents which might not feed smoothly.
¡Transparencies and other highly transparent documents.
8 Acceptable Copy paper

¡Copy Paper Weight: 53g/m24210g/m2, 14Ib456Ib
¡Copy Paper Size: MAX. 271mm 9 382mm, 10.6" 9 15"
MIN. 100mm 9 148mm 4" 9 6"
¡Copy Paper Capacity: (Feed and Receiving Trays) 500Sheets (64g/m2, 17Ib)
Note: Do not use the following types of Copy Paper:

¡Copy paper with tears or large binding holes.
¡Severely curled paper or paper with sharp folds.
¡Clipped or stapled paper.
¡Carbon-backed paper or other paper which might not feed smoothly.
¡Coat paper or other copy paper that does not absorb ink well.
Specifications
- 60 -
MEMO
- 61 -
DUPLO CORPORATION
Duplo building, 1-6, Oyama 4 chome, Sagamihara, Kanagawa 229-1180,Japan
TEL : +81-42-775-3602
FAX : +81-42-775-3606
E-mail : info@duplo.com
J8-Y1430 2007. 1

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DUPRINTER

For this machine to be used safely, it MUST be

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Precautions for printing and duplicating

1. Printed matters banned by law

2. Printed matters that need caution

1. Before using the machine 11

Part names and their functions 11 Control panel(LEAGAL)

3. Platemaking and printing procedure 21

Setting the paper tray 21 Setting the document 24

Adjusting the mode of document 26 On-Line Print Function

Changing the ink pack 37 Changing the master ejection core 42

OK Monitor 43 Removing a master(eject error) 50

Maintenance 56 Total counter 57

Specifications 58 Original document/ 5

WARNING: Indicates a high degree of potential danger. If the warning is

CAUTION: Indicates a medium degree of potential danger. If the

Examples of pictorial symbols

A circle with a line through it indicates a prohibited action. The particular

A black disc indicates an instruction, or sometimes a prohibited action.

¡ Use only the power cord that is provided among the

¡ Do not remove the rear lid, cabinet, or cover from the

¡Do not damage, break, or modify the power cord.

¡ Do not place flower vases, flowerpots, cups, or water

¡Do not use a source voltage other than that specified.

¡Before cleaning, pull the power plug from the outlet.

¡Pull the power plug itself, not the cord.

¡Do not place the machine in an unstable position, such as on

¡Do not place the machine in a humid or dusty area.

Do NOT put hands Inside

No. Parts No. Name Q´ty

Conventions Used in this Manual

WARNING: Indicates a high degree of potential danger. If the warning is

CAUTION: Indicates a medium degree of potential danger. If the

IMPORTANT : Introduces instructions for correct operation of the machine.

Note: Introduces information that is useful for operation and

Before using the machine

SUPPORT TRAY DOCUMENT TRAY

DRUM HANDLE INK PACK HOLDER RELEASE LEVER

DRUM SECURING LEVER

MASTER SET SWITCH

DOCUMENT RECEIVING TRAY

FEED PRESSURE LEVER GUIDE LOCK SCREW

PAPER SET LEVER

PAPER FEED ROLLER

Before using the machine

MASTER EJECTION BOX

PAPER STACKER GUIDE

PAPER RECEIVING TRAY

PAPER STRIPPER FINGER

PAPER EJECTION ROLLER

(2) (3) (4) (5)

    

No. Components Functions

(3) Document indicator lamp Indicates the documeny mode(text or photo)

(5) LED panel Indicates print number,and error messages.

Before using the machine

(17) (16) (15) (14) (13)

No. Components Functions

(13) "Print"key Starts printing.

(14) "Plate making"key Starts plate making.

(15) keypad Used for entering the number of prints.