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PRODUCT DATA
on
Chlorine Booster Pump
CONTRACT No. KWSP2/W-1
(Construction of Intake Facilities, Water Treatment Plant,
Reservoir and Elevated Tank)
(NJS) REVIEW
ACCEPTANCE X
CONST.
REV
Name of NO
Subcontractor DOCUMENT NO.
P-11071-001-A A
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A
Table of Contents
1. GENERAL ........................................................................................................ 15
1.1 Submittal schedule .............................................. 오류! 책갈피가 정의되어 있지 않습니다.
2 Compliance table .............................. 오류! 책갈피가 정의되어 있지 않습니다.
2.1 List of Submittals.................................................................................................................. 4
2.2 Vendor list ............................................................................................................................ 8
2.3 EQUIPMENT LIST ............................................................................................................... 8
3 EQUIPMENT AT DESIGN STAGE ..................................................................... 9
3.1 Deviation Sheet ................................................................................................................... 9
4 BOOSTER PUMP DATA SHEET ..................................................................... 10
5 PUMP DRAWING ............................ 오류! 책갈피가 정의되어 있지 않습니다.1
6 MANUFACTURE SPECIFICATION 오류! 책갈피가 정의되어 있지 않습니다.3
7 MOTOR DATA SHEET..................................................................................... 14
8 CATALOGUE ................................................................................................... 18
9 SPARE PART ................................................................................................... 23
10 PAINTING & RUST PREVENTATION PROCEDURE...................................... 24
11 INSPECTION TEST PLAN ............................................................................... 25
12 INSPECTION & TEST PLAN PROCEDURE.................................................... 35
13 INSTALLATION MANUAL ............................................................................... 41
14 INSTALLATION INSPECTION CHECK LIST .................................................. 49
15 OPERATION & MAINTENANCE MANUAL ..................................................... 53
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A
1. GENERAL
This is the Product Data on Chlorine Facility with its accessories or combined equipment for proper
operation of the chlorination system.
3
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A
2 COMPLIANCE TABLE
4
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A
5
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A
6
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A
I. Pressure gauges not less than 100 mm diameter shall be Out of Scope.
provided at both the suction and discharge sides of each pump.
The gauge ranges shall be approximately double the maximum
operating pressure. The gauge on the suction side shall be
compound gauge. The gauge shall have brass case and ring, and
phosphor bronze Bourdon tube. The ranges selected shall be
submitted to the Engineer for approval. The gauges shall have
bottom connection with shut-off valves.
7
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A
8
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Facility Doc. No.: P-11071-001-A
9
4./5. DATA SHEET
AND DRAWING
4./5. DATA SHEET
AND DRAWING
4./5. DATA SHEET
AND DRAWING
6. MANUFACTURE SPECIFICATION
*1) High suction pressure (Max. allowable suction pressure+0.2MPa), all iron, external flushing are
available options for gland packing shaft seal model. (Not available for mechanical seal type.)
Fresh water : Fresh water means purified tap water, industrial water, well water and river water, which has
pH5.8-8.6 and water quality of 200mg/L or less for chloride ion concentration.
Inverter drive : Please contact us for the guidance.
Voltage variation :
Within +/- 5% variation. Frequency variation : Within +/-2% variation. Simultaneous variation of
voltage and frequency : Sum of both absolute value shall be 5% or less. Motor characteristic and
temperature rise are not estimated in the rated value.
Ambient temperature:
0~40°C, humidity: up to 85%, altitude: up to 1000m. Please do not install at the circumstance
which have the concern of corrosive and explosive gas and steam.
20 Note
PRELIMINARY
DATE: 2019/2/25
All information published on this website is provided as is without any representation or warranty or any kind either express or implied including but not limited
to implied warranties for merchantability, fitness for a particular purpose or non-infringement. Any documents may include technical inaccuracies or
typographical errors. Teco reserves the right to change any information from time to time to any information provide here.
OUTLINE DIMENSIONS
DATE 2/25/2019 3-PHASE INDUCTION MOTOR
OUTPUT VOLTAGE
SYN. SPEED
MODEL POLE TIME RATING Hz
R.P.M.
kW V
Continuous
AESV2SLA 15 2 400 50 3000
Rating
D:\SDA2Express\Temp\AESV1S-HTEM-5-B35.tif
D:\ 0
DIMENSIONS IN MM
FRAME
A AA AB AC AD AG AS B B' BA BA' BB BC BE C H
NO.
160M 254 60 300 317 240.5 166 83 210 --- 57.5 57.5 256 38 60 108 160
APPROX. SOUND
D. E. N.D.E.
K L LL O UB WEIGHT POWER
BEARING BEARING
KG LEVEL dBA/1M
PRELIMINARY
DATE: 2/25/2019
RPM
kW: 15 VOLTS :400 HZ :50 POLES : 2 (FLS) : 2930
PRELIMINARY
DATE : 2/25/2019
All information published on this website is provided as is without any representation or warranty or any kind either express or implied including but not limited to implied warranties for merchantability, fitness for a particular purpose or non-
infringement. Any documents may include technical inaccuracies or typographical errors. Teco reserves the right to change any information from time to time to any information provide here.
INDUCTION MOTOR STARTING CHARACTERISTICS
I-N/T-N Curve
ORDER NO : MODEL :AESV2SLA
RPM
kW: 15 VOLTS :400 HZ :50 POLES: 2 (FLS) : 2930
PRELIMINARY
DATE : 2/25/2019
All information published on this website is provided as is without any representation or warranty or any kind either express or implied including but not limited to implied warranties for merchantability, fitness for a particular purpose or non-
infringement. Any documents may include technical inaccuracies or typographical errors. Teco reserves the right to change any information from time to time to any information provide here.
8. CATALOGEUE
9. SPARE PART LIST
To installation personnel:
Be sure to issue the customer’s pump operation, maintenance, and inspection personnel with copies of
this manual.
CONTENTS
1 Warnings ..................................................2 4. Replacement of gland packing................... 15
2 Safety Cautions........................................3 5. Cautions for operation ........................... 16
3 Delivery checks........................................4 7 Maintenance ............................................... 17
1. The pump and accessories..........................4 1. Daily inspection......................................... 18
2. Nameplate ...................................................4 2. When the pump is out of use
4 Specifications ..........................................5 for long periods ......................................... 19
5 Installation ................................................9 3. Consumable parts..................................... 19
1. Installation location ......................................9 8 Troubleshooting .................................... 22
2. Piping ..........................................................9 9 Construction .......................................... 24
3. Centering ...................................................11 1. Exploded view .......................................... 24
4. Installation method of coupling guard ........11 2. Accessories .............................................. 24
5. Electrical wiring..........................................12 10 Disassembly and reassembly ............... 25
6 Operation ................................................13 1. Disassembly ............................................. 25
1. Preparation for operation ...........................13 2. Reassembly .............................................. 25
2. Operation・Stopping .................................14 11 Limited warranty .................................... 26
3. Adjustment of gland packing ....................... 15
-1-
EBARA CORPORATION
1 Warnings
Warnings in this manual provide information needed for safe operation of the pump, and instructions for
preventing danger or injury to you or other people. So that you will know the degree and imminence of
danger that warnings signify, they are divided into two grades, WARNING and CAUTION, according to the
seriousness of what will happen if their instructions are not heeded. Both grades of warning contain
important safety information; carry out all the instructions that they give, without fail.
-2-
2 Safety Cautions
Always turn the power switch OFF before inspecting or repairing the
pump. Not doing so could result in the pump starting up suddenly
in auto operation, exposing personnel to danger.
Do not operate the pump for more than 1 minute with the
discharge valve closed. Doing so will increase the inner
pressure of the pump, damaging the casing or plugs.
Install and ground an earth cable. Electric shock could occur
Warning during accidents or electric leakage.
Perform wiring work correctly as specified by electrical facility
technical standards and extension codes. Incorrect wiring could
result in electric shock and fires.
If there is a power failure, turn the power switch off.
Otherwise, the pump may start-up suddenly when the power supply
is resumed, exposing personnel to danger.
When the pump is out of use for prolonged periods such as the
wintertime, water inside the pump could freeze, causing damage to
the pump. Accordingly, in such situations, either drain all water from
the pump or provide thermal insulation to prevent the water from
freezing.
To prevent an accident if the pump stops running or an abnormality
occurs, immediately turn off the power switch. Contact the shop
from where you ordered the pump, or EBARA to perform an
inspection and maintenance on the pump.
Do not operate the pump with 50Hz specifications at 60Hz.
Doing so will overload the pump, causing the motor to burn.
Caution Make sure that any one of three terminals of the three-phase motor
is not loose or disconnected. Running the motor with only two
terminals connected could a phase interruption, burning out the
motor.
Do not touch the motor. The motor’s surfaces will be hot, and you
could get burned if you touch them.
Do not cover the motor with a blanket or cloth. Doing so could over
heat the motor, setting a fire.
Make sure that the floor surface where the pump is installed has
been waterproofed and treated for waste water. If it has not, severe
damage could be caused should leakage occur.
-3-
EBARA CORPORATION
3 Delivery checks
2. Nameplate
The basic specifications of the pump are listed on the nameplate. Read the data on the nameplate to
check that this pump was the product that you ordered, and be aware of the differences between 50
Hz and 60 Hz devices.
Head(m) -1
Speed (min )
)
Rated output(kW) Bearing number
Company name
-4-
4 Specifications
For the head, capacity, speed motor voltage/current and other major specifications of your pump, see the
nameplate. The standard specifications and optional specifications are given in the tables below.
■ Standard specifications
Number of pole 2 pole 4 pole
Liquid Fresh water※1 0~100ºC Fresh water※1 0~100ºC
Total suction head -6m -6m
(at 20ºC) -5m:only for bore 100X80mm (50Hz) -5m:only for bore 200×200mm (50Hz)
-3m:only for bore 100X80mm (60Hz) -4m:only for bore 200×200mm (60Hz)
-3.5m:only for bore 200×150mm (50Hz)
-1m:only for bore 200×150mm (60Hz)
Besides, bore 250×200mm (50Hz/60Hz) needs
suction pressure.
Max suction pressure See the table of technical data See the table of technical data
(P.7~8) (P.7~8)
2 2
Maximum working 0.98MPa{10kgf/cm } 0.98MPa{10kgf/cm }: bore 100X80mm or less
2
pressure 1.37MPa{14kgf/cm }: bore 125X100mm and up
Construction
Impeller Enclosed Enclosed
Shaft seal Mechanical seal Mechanical seal
Bearing Sealed ball bearing Sealed ball bearing
Flange JIS 10K normal type JIS 10K normal type
Materials
Casing FC200 FC200 : bore 100X80mm or less
FC250 : bore 125X100mm and up
Impeller SUS304 or SCS13 SUS304 or SCS13 : bore 80X65mm or less
FC150 : bore 100X80mm
FCD400 : model 125X100FS4L,
model 150X125FS4L,4N,
model 200X150FS4L,4N,
bore 250X200mm
FC200 : others
Shaft SUS304(wetted parts) SUS304(Wetted parts) : bore 80X65mm and
less
SUS403 : bore 100X80mm
SUS420J2 : bore 125X100mm and up
Motor Phase Three phase Three phase
※2 type Totally Enclosed, Fan Cooling indoor Totally Enclosed, Fan Cooling indoor use (IP44)
※3 use (IP44)
Location※4 Indoor Indoor
※1 ”Fresh water” means purified tap water , industrial water and well water which has pH5.8~8.6.
200mg/l or less of chloride ion concentration and 1mg/l or less of residual free chlorine concentration.
※2 Inverter drive : Contact us.
※3 Voltage fluctuation :Within ±5%. Frequency fluctuation: ±2%.Simultaneous fluctuation of voltage and
frequency: Sum of both absolute values shall be 5% or less. However, each value for motor
characteristic, temperature rise and etc. do not accord with rated value.
※4 Ambient temperature:0~40℃、humidity:85% or less(no condensation), altitude : up to 1000m.
Do not install at the circumstance which has corrosive gas, explosive gas or steam.
-5-
EBARA CORPORATION
■ Option specifications
Number of pole 2 pole 4 pole
Construction Outdoor Outdoor
Coupling: Rubflex type(18.5kW or less) ※2 Coupling: Rubflex type(55kW or less) ※2※3
Gland packing for shaft seal ※1 Gland packing for shaft seal※1
External water flushing type ※1 External water flushing type ※1
2 2
+0.2MPa{2kgf/cm }※1 +0.2MPa{2kgf/cm }※1
(only for FS2E, 2F, 2G) (only for FS4G, 4H, 4J,4K)
Self -flushing system(while wicking)※1※4
Change of materials All iron ※1 All iron ※1
Impeller:SCS13 ※5
High suction pressure :FCD400 ※6
Change of motor Totally Enclosed, Fan Cooling outdoor use Totally Enclosed, Fan Cooling outdoor use
-6-
■ Max suction pressure
2 Pole 50Hz 2 Pole 60Hz
Bore Model Max suction pressure Bore Model Max suction pressure
mm Mechanical seal Gland packing mm Mechanical seal Gland packing
MPa {kgf/cm2} MPa {kgf/cm2} MPa {kgf/cm2} MPa {kgf/cm2}
32X32 32X32FS2F5.4E 0.83 { 8.4 } 0.40 { 4.0 } 32X32 32X32FS2E6.4E 0.83 { 8.4 } 0.40 { 4.0 }
32X32FS2F5.75E 0.73 { 7.4 } 0.40 { 4.0 } 32X32FS2F6.75E 0.73 { 7.4 } 0.40 { 4.0 }
32X32FS2G51.5E 0.64 { 6.5 } 0.40 { 4.0 } 32X32FS2F61.5E 0.61 { 6.2 } 0.40 { 4.0 }
32X32FS2G52.2E 0.55 { 5.6 } 0.30 { 3.0 } 32X32FS2G62.2E 0.51 { 5.2 } 0.30 { 3.0 }
40X32 40X32FS2E5.4E 0.86 { 8.7 } 0.40 { 4.0 } 32X32FS2G63.7E 0.34 { 3.4 } 0.15 { 1.5 }
40X32FS2F5.75E 0.79 { 8.0 } 0.40 { 4.0 } 40X32 40X32FS2E6.4E 0.87 { 8.8 } 0.40 { 4.0 }
40X32FS2G51.5E 0.72 { 7.3 } 0.40 { 4.0 } 40X32FS2E6.75E 0.80 { 8.1 } 0.40 { 4.0 }
40X32FS2G52.2E 0.63 { 6.4 } 0.35 { 3.5 } 40X32FS2F61.5E 0.67 { 6.8 } 0.40 { 4.0 }
40X32FS2G53.7E 0.53 { 5.4 } 0.30 { 3.0 } 40X32FS2G62.2E 0.64 { 6.5 } 0.30 { 3.0 }
50X40 50X40FS2E5.4E 0.89 { 9.0 } 0.40 { 4.0 } 40X32FS2G63.7E 0.47 { 4.7 } 0.20 { 2.0 }
50X40FS2E5.75E 0.84 { 8.5 } 0.40 { 4.0 } 40X32FS2G65.5E 0.35 { 3.5 } 0.10 { 1.0 }
50X40FS2F51.5E 0.74 { 7.5 } 0.40 { 4.0 } 50X40 50X40FS2E6.75E 0.85 { 8.6 } 0.40 { 4.0 }
50X40FS2G52.2E 0.67 { 6.8 } 0.40 { 4.0 } 50X40FS2E61.5E 0.77 { 7.8 } 0.40 { 4.0 }
50X40FS2G53.7E 0.54 { 5.5 } 0.30 { 3.0 } 50X40FS2F62.2E 0.68 { 6.9 } 0.40 { 4.0 }
50X40FS2H55.5E 0.39 { 3.9 } 0.30 { 3.0 } 50X40FS2G63.7E 0.54 { 5.5 } 0.30 { 3.0 }
65X50 65X50FS2E5.75E 0.88 { 8.9 } 0.40 { 4.0 } 50X40FS2G65.5E 0.36 { 3.6 } 0.15 { 1.5 }
65X50FS2E51.5E 0.82 { 8.3 } 0.40 { 4.0 } 50X40FS2H67.5E 0.23 { 2.3 } 0.15 { 1.5 }
65X50FS2F52.2E 0.75 { 7.6 } 0.40 { 4.0 } 65X50 65X50FS2E61.5E 0.82 { 8.3 } 0.40 { 4.0 }
65X50FS2G53.7E 0.65 { 6.6 } 0.40 { 4.0 } 65X50FS2E62.2E 0.77 { 7.8 } 0.40 { 4.0 }
65X50FS2H55.5E 0.56 { 5.7 } 0.40 { 4.0 } 65X50FS2F63.7E 0.65 { 6.6 } 0.40 { 4.0 }
65X50FS2H57.5E 0.44 { 4.4 } 0.30 { 3.0 } 65X50FS2G65.5E 0.55 { 5.6 } 0.30 { 3.0 }
65X50FS2J511E 0.25 { 2.5 } 0.25 { 2.5 } 65X50FS2H67.5E 0.47 { 4.7 } 0.30 { 3.0 }
65X50FS2J515E 0.09 { 0.9 } 0.07 { 0.7 } 65X50FS2H611E 0.29 { 2.9 } 0.25 { 2.5 }
80X65 80X65FS2E52.2E 0.84 { 8.5 } 0.40 { 4.0 } 65X50FS2H615E 0.12 { 1.2 } 0.13 { 1.3 }
80X65FS2F53.7E 0.76 { 7.7 } 0.40 { 4.0 } 65X50FS2J618E 0.02 { 0.2 } 0.03 { 0.3 }
80X65FS2G55.5E 0.67 { 6.8 } 0.40 { 4.0 } 80X65 80X65FS2E63.7E 0.77 { 7.8 } 0.40 { 4.0 }
80X65FS2G57.5E 0.59 { 6.0 } 0.35 { 3.5 } 80X65FS2F65.5E 0.69 { 7.0 } 0.40 { 4.0 }
80X65FS2H511E 0.47 { 4.7 } 0.35 { 3.5 } 80X65FS2F67.5E 0.64 { 6.5 } 0.40 { 4.0 }
80X65FS2H515E 0.34 { 3.4 } 0.30 { 3.0 } 80X65FS2G611E 0.48 { 4.8 } 0.25 { 2.5 }
80X65FS2J518E 0.20 { 2.0 } 0.20 { 2.0 } 80X65FS2G615E 0.37 { 3.7 } 0.15 { 1.5 }
80X65FS2J522E 0.12 { 1.2 } 0.14 { 1.4 } 80X65FS2H618E 0.26 { 2.6 } 0.20 { 2.0 }
100X8 100X80FS2F57.5AE 0.74 { 7.5 } 0.40 { 4.0 } 80X65FS2H622E 0.15 { 1.5 } 0.15 { 1.5 }
0 100X80FS2F57.5BE 0.72 { 7.3 } 0.40 { 4.0 } 80X65FS2J630E 0.00 { 0.0 } 0.01 { 0.1 }
100X80FS2G511AE 0.65 { 6.6 } 0.40 { 4.0 } 100X80FS2F611AE 0.66 { 6.7 } 0.40 { 4.0 }
100X80
100X80FS2G511BE 0.63 { 6.4 } 0.40 { 4.0 } 100X80FS2F611BE 0.64 { 6.5 } 0.40 { 4.0 }
100X80FS2G515E 0.56 { 5.7 } 0.35 { 3.5 } 100X80FS2F615AE 0.60 { 6.1 } 0.40 { 4.0 }
100X80FS2H518AE 0.46 { 4.6 } 0.35 { 3.5 } 100X80FS2F615BE 0.58 { 5.9 } 0.40 { 4.0 }
100X80FS2H518BE 0.44 { 4.4 } 0.35 { 3.5 } 100X80FS2G618AE 0.52 { 5.3 } 0.25 { 2.5 }
100X80FS2H522E 0.39 { 3.9 } 0.30 { 3.0 } 100X80FS2G618BE 0.50 { 5.0 } 0.25 { 2.5 }
100X80FS2J530AE 0.30 { 3.0 } 0.24 { 2.4 } 100X80FS2G622AE 0.46 { 4.6 } 0.20 { 2.0 }
100X80FS2J530BE 0.23 { 2.3 } 0.23 { 2.3 } 100X80FS2G622BE 0.45 { 4.5 } 0.20 { 2.0 }
100X80FS2J537AE 0.16 { 1.6 } 0.11 { 1.1 } 100X80FS2H630AE 0.30 { 3.0 } 0.20 { 2.0 }
100X80FS2J537BE 0.09 { 0.9 } 0.10 { 1.0 } 100X80FS2H630BE 0.27 { 2.7 } 0.20 { 2.0 }
100X80FS2J545E 0.01 { 0.1 } 0.00 { 0.0 } 100X80FS2H637AE 0.17 { 1.7 } 0.15 { 1.5 }
100X80FS2H637BE 0.15 { 1.5 } 0.15 { 1.5 }
100X80FS2H645AE 0.07 { 0.7 } 0.07 { 0.7 }
100X80FS2H645BE 0.03 { 0.3 } 0.04 { 0.4 }
-7-
EBARA CORPORATION
4 Pole 50Hz 4 Pole 60Hz
Bore Model Max suction pressure Bore Model Max suction pressure
mm Mechanical seal Gland packing mm Mechanical seal Gland packing
2 2 2 2
MPa {kgf/cm } MPa {kgf/cm } MPa {kgf/cm } MPa {kgf/cm }
80X65 80X65FS4K55.5E 0.72 { 7.3 } 0.4 { 4.0 }
80X65
80X65FS4H65.5E 0.75 { 7.6 } 0.4 { 4.0 }
80X65FS4K57.5E 0.67 { 6.8 } 0.4 { 4.0 } 80X65FS4J67.5AE 0.71 { 7.2 } 0.4 { 4.0 }
80X65FS4K511E 0.59 { 6.0 } 0.4 { 4.0 } 80X65FS4J67.5BE 0.68 { 6.9 } 0.4 { 4.0 }
100X80 100X80FS4H53.7E 0.86 { 8.7 } 0.4 { 4.0 } 80X65FS4K611E 0.59 { 6.0 } 0.38 { 3.8 }
100X80FS4J55.5AE 0.81 { 8.2 } 0.4 { 4.0 } 80X65FS4K615E 0.47 { 4.7 } 0.28 { 2.8 }
100X80FS4J55.5BE 0.81 { 8.2 } 0.4 { 4.0 } 100X80FS4G63.7E 0.85 { 8.6 } 0.4 { 4.0 }
100X80
100X80FS4J57.5E 0.77 { 7.8 } 0.4 { 4.0 } 100X80FS4G65.5E 0.81 { 8.2 } 0.4 { 4.0 }
100X80FS4K511E 0.67 { 6.8 } 0.4 { 4.0 } 100X80FS4H67.5E 0.79 { 8.0 } 0.4 { 4.0 }
100X80FS4K515E 0.62 { 6.3 } 0.4 { 4.0 } 100X80FS4J611E 0.72 { 7.3 } 0.4 { 4.0 }
125X100 125X100FS4J55.5E 1.23 { 12.5 } 0.60 { 6.1 } 100X80FS4J615E 0.66 { 6.7 } 0.4 { 4.0 }
125X100FS4J57.5E 1.21 { 12.3 } 0.60 { 6.1 } 100X80FS4K618E 0.56 { 5.7 } 0.35 { 3.5 }
125X100FS4J511E 1.16 { 11.8 } 0.60 { 6.1 } 100X80FS4K622E 0.49 { 4.9 } 0.31 { 3.1 }
125X100FS4K515AE 1.08 { 11.0 } 0.60 { 6.1 } 125X100FS4J67.5E 1.19 { 12.1 } 0.60 { 6.1 }
125X100FS4K515BE 1.06 { 10.8 } 0.60 { 6.1 } 125X100FS4J611E 1.15 { 11.7 } 0.60 { 6.1 }
125X100
125X100FS4K518AE 1.02 { 10.4 } 0.60 { 6.1 } 125X100FS4J615E 1.11 { 11.3 } 0.60 { 6.1 }
125X100FS4K518BE 1.01 { 10.2 } 0.60 { 6.1 } 125X100FS4K618E 1.04 { 10.6 } 0.60 { 6.1 }
125X100FS4L522AE 0.99 { 10.0 } 0.60 { 6.1 } 125X100FS4K622AE 1.00 { 10.1 } 0.60 { 6.1 }
125X100FS4L522BE 0.92 { 9.3 } 0.60 { 6.1 } 125X100FS4K622BE 0.97 { 9.8 } 0.60 { 6.1 }
125X100FS4L530AE 0.93 { 9.4 } 0.60 { 6.1 } 125X100FS4K630AE 0.96 { 9.7 } 0.60 { 6.1 }
125X100FS4L530BE 0.87 { 8.8 } 0.60 { 6.1 } 125X100FS4K630BE 0.90 { 9.1 } 0.60 { 6.1 }
125X100FS4L530CE 0.80 { 8.1 } 0.60 { 6.1 } 125X100FS4L630AE 0.88 { 8.9 } 0.60 { 6.1 }
125X100FS4L537E 0.83 { 8.4 } 0.60 { 6.1 } 125X100FS4L630BE 0.81 { 8.2 } 0.60 { 6.1 }
150X125FS4H57.5E 1.25 { 12.7 } 0.60 { 6.1 } 125X100FS4L637AE 0.83 { 8.4 } 0.60 { 6.1 }
150X125
150X125FS4H511E 1.23 { 12.5 } 0.60 { 6.1 } 125X100FS4L637BE 0.72 { 7.3 } 0.60 { 6.1 }
150X125FS4J511AE 1.22 { 12.4 } 0.60 { 6.1 } 125X100FS4L645AE 0.73 { 7.4 } 0.60 { 6.1 }
150X125FS4J511BE 1.21 { 12.3 } 0.60 { 6.1 } 125X100FS4L645BE 0.65 { 6.6 } 0.60 { 6.1 }
150X125FS4J515AE 1.17 { 11.9 } 0.60 { 6.1 } 125X100FS4L655AE 0.64 { 6.5 } 0.60 { 6.1 }
150X125FS4J515BE 1.16 { 11.8 } 0.60 { 6.1 } 125X100FS4L655BE 0.54 { 5.5 } 0.60 { 6.1 }
150X125FS4J518E 1.15 { 11.7 } 0.60 { 6.1 } 150X125FS4H611E 1.22 { 12.4 } 0.60 { 6.1 }
150X125FS4K518E 1.12 { 11.4 } 0.60 { 6.1 } 150X125FS4H615AE 1.19 { 12.1 } 0.60 { 6.1 }
150X125FS4K522AE 1.09 { 11.1 } 0.60 { 6.1 } 150X125 150X125FS4H615BE 1.18 { 12.0 } 0.60 { 6.1 }
150X125FS4K522BE 1.07 { 10.9 } 0.60 { 6.1 } 150X125FS4J618AE 1.15 { 11.7 } 0.60 { 6.1 }
150X125FS4K530E 1.04 { 10.6 } 0.60 { 6.1 } 150X125FS4J618BE 1.14 { 11.6 } 0.60 { 6.1 }
150X125FS4L530E 0.99 { 10.0 } 0.60 { 6.1 } 150X125FS4J622E 1.11 { 11.3 } 0.60 { 6.1 }
150X125FS4L537E 0.92 { 9.3 } 0.60 { 6.1 } 150X125FS4J630E 1.07 { 10.9 } 0.60 { 6.1 }
150X125FS4L545E 0.86 { 8.7 } 0.60 { 6.1 } 150X125FS4K630AE 1.02 { 10.4 } 0.60 { 6.1 }
150X125FS4L555E 0.80 { 8.1 } 0.60 { 6.1 } 150X125FS4K630BE 1.01 { 10.2 } 0.60 { 6.1 }
150X125FS4N555E 0.76 { 7.7 } 0.60 { 6.1 } 150X125FS4K637AE 0.97 { 9.8 } 0.60 { 6.1 }
150X125FS4N575E 0.60 { 6.1 } 0.60 { 6.1 } 150X125FS4K637BE 0.95 { 9.6 } 0.60 { 6.1 }
150X125FS4N590E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4K645AE 0.90 { 9.1 } 0.60 { 6.1 }
200X200 200X200FS4H515E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4K645BE 0.88 { 8.9 } 0.60 { 6.1 }
200X200FS4H518E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4L655E 0.79 { 8.0 } 0.60 { 6.1 }
200X200FS4H522E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4L675E 0.64 { 6.5 } 0.60 { 6.1 }
200X150 200X150FS4J522E 1.18 { 12.0 } 0.60 { 6.1 } 150X125FS4N690E 0.51 { 5.2 } 0.60 { 6.1 }
200X150FS4J530AE 1.16 { 11.8 } 0.60 { 6.1 } 150X125FS4N6110E 0.32 { 3.2 } 0.60 { 6.1 }
200X150FS4J530BE 1.14 { 11.6 } 0.60 { 6.1 } 150X125FS4N6132E 0.17 { 1.7 } 0.60 { 6.1 }
200X150FS4J537E 1.12 { 11.4 } 0.60 { 6.1 } 150X125FS4N6160E 0.09 { 0.9 } 0.60 { 6.1 }
200X150FS4K537E 1.10 { 11.2 } 0.60 { 6.1 } 200X200 200X200FS4H630AE 1.17 { 11.9 } 0.60 { 6.1 }
200X150FS4K545E 1.06 { 10.8 } 0.60 { 6.1 } 200X200FS4H630BE 1.15 { 11.7 } 0.60 { 6.1 }
200X150FS4K555E 1.01 { 10.2 } 0.60 { 6.1 } 200X200FS4H637E 1.12 { 11.4 } 0.60 { 6.1 }
200X150FS4K575E 0.95 { 9.6 } 0.60 { 6.1 } 200X150FS4J637E 1.10 { 11.2 } 0.60 { 6.1 }
200X150FS4L575E 0.86 { 8.7 } 0.60 { 6.1 } 200X150 200X150FS4J645E 1.06 { 10.8 } 0.60 { 6.1 }
200X150FS4L590E 0.80 { 8.1 } 0.60 { 6.1 } 200X150FS4J655E 1.02 { 10.4 } 0.60 { 6.1 }
200X150FS4N590E 0.76 { 7.7 } 0.60 { 6.1 } 200X150FS4K655E 1.00 { 10.1 } 0.60 { 6.1 }
200X150FS4N5110E 0.67 { 6.8 } 0.60 { 6.1 } 200X150FS4K675E 0.93 { 9.4 } 0.60 { 6.1 }
200X150FS4N5132E 0.60 { 6.1 } 0.60 { 6.1 } 200X150FS4K690E 0.86 { 8.7 } 0.60 { 6.1 }
250X200 250X200FS4L5110E 1.00 { 10.1 } 0.60 { 6.1 } 200X150FS4K6110E 0.81 { 8.2 } 0.60 { 6.1 }
250X200FS4L5132E 0.96 { 9.7 } 0.60 { 6.1 } 200X150FS4L6110E 0.70 { 7.1 } 0.60 { 6.1 }
250X200FS4L5160E 0.92 { 9.3 } 0.60 { 6.1 } 200X150FS4L6132E 0.60 { 6.1 } 0.60 { 6.1 }
250X200FS4N5200E 0.74 { 7.5 } 0.60 { 6.1 } 200X150FS4N6160E 0.50 { 5.0 } 0.60 { 6.1 }
250X200FS4N5250E 0.64 { 6.5 } 0.60 { 6.1 } 200X150FS4N6200E 0.37 { 3.7 } 0.60 { 6.1 }
250X200FS4N5280E 0.58 { 5.9 } 0.60 { 6.1 } 200X150FS4N6250E 0.21 { 2.1 } 0.60 { 6.1 }
250X200FS4N5315E 0.52 { 5.3 } 0.60 { 6.1 } 200X150FS4N6280E 0.09 { 0.9 } 0.60 { 6.1 }
250X200FS4L6200E 0.82 { 8.3 } 0.60 { 6.1 }
250X200 250X200FS4L6250E 0.73 { 7.4 } 0.60 { 6.1 }
250X200FS4L6280E 0.66 { 6.7 } 0.60 { 6.1 }
250X200FS4L6315E 0.59 { 6.0 } 0.60 { 6.1 }
250X200FS4N6355E 0.45 { 4.5 } 0.60 { 6.1 }
250X200FS4N6400E 0.37 { 3.7 } 0.60 { 6.1 }
250X200FS4N6450E 0.28 { 2.8 } 0.60 { 6.1 }
250X200FS4N6500E 0.18 { 1.8 } 0.60 { 6.1 }
250X200FS4N6560E 0.11 { 1.1 } 0.60 { 6.1 }
-8-
5 Installation and Installation check list
1. Installation location and check list
(1) This pump should be installed either indoors or outdoors.(except for option:pump of outdoor+motor
of outdoor)
(2) There should be ample space around the pump, and securing a large working space for maintenance
and inspection.
(3) Provide an enclosure around the pump, or take some other effective measures to prevent unauthorized
personnel from coming near it.
(4) Install the pump in a location where it is near a water source, suction height (the height from the suction
surface to the center of the pump) is low, and the length of the suction piping is short.
(5) Set the suction total head to within -6m (for example). However, for hot water, the water level may need
to be increased.(check the suction total head at Standard specifications of P.8)
(6) Select an airy location with little dust and moisture. Ambient temperature should not exceed 40℃.
(7) Since water leaks can occur from the mechanical seals and gaskets in the pump, take precautions to
prevent water from leaking onto the floor or lower levels.
2. Piping
(1) The pump should be installed to piping by Fig. 2.
1.
2.
Air trap
Install the piping
as short as Gate valve Piping
(Suction total head should be
Pump Motor
1 - 1.5 D
1 - 1.50 D
or longer
Foot valve
Fig. 2
(2) Install the piping so that the pump casing is not affected by the suction or/and discharge piping.
(3) In the following circumstances, a check valve must be installed: a) if the pipes are long, b) if the actual
pump head is high, c) if the pump is to be used in automatic operation, d) when water is supplied to the
pressure tank, and e) if two or more pumps are used in parallel. The check valve should be installed
between the pump and the discharge side gate valve.
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EBARA CORPORATION
(4) If the accumulation of air in the top of the pump is unavoidable, provide air vent valves in the
trouble areas. However, do not install air vent valves in locations such as suction piping where
there is negative pressure, or else air will be sucked.
(5) Do not install the pump in the convex areas of the piping.
(During operation, air or hot water inside the piping in the pump allows steam to build up and
cause dry operation.)
(6) If thermal insulation is added to the piping, do not apply it to the motor. Also, if it is installed near
the boiler, prevent the heat from the boiler to the pump.
(7) When piping for hot water circulation is used in closed cycle, install an expansion tank or safety
valve on the piping.
(8) If there is a possibility of water hammer occurring, install a quick close check valve, and so on.
(9) For negative suction application:
(a) Make the end of the suction piping is 2 times deeper than the diameter of the piping and 1
– 1.5 times apart from the bottom.
(b) Install a foot valve with a strainer on the end of the suction piping to prevent foreign matter
from being sucked in.
(c) Install the suction piping so that there is an upward gradient toward the pump of at least
1/100 to prevent air from becoming trapped inside. Also, install joints carefully to prevent
air from being sucked in.
(d) Make the suction piping as short as possible, with as few bents as possible, and do not
install a gate valve.
(10) For flooding or positive suction application:
(a) Install a gate valve on the suction piping to make disassembly and inspection convenient.
- 10 -
3. Centering
Though the pump and driver have been centered in the factory, the common bed may be distorted
when the foundation bolts are inserted during installation. Adjust by placing tapered liners under earth
the bed, and center so that the shaft coupling is within the range indicated in Fig.3.
To center a pump which has been purchased without a driver and which is to be directly driven, insert
liners under the driver, and center so that the shaft coupling is within the range indicated in Fig.3.
The coupling guard must be removed to make centering adjustments. Be sure to replace before
beginning operation.
A square
A clearance gauge
Less than 0.05mm
Gap A
Gap B
Fig. 3
Pump Motor
Base
Fig. 4
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EBARA CORPORATION
5. Electrical wiring
Perform wiring work correctly as specified by electrical facility
technical standards and extension codes. Incorrect wiring could
Warning result in electric shock and fires.
Install and ground an earth cable. Electric shock could occur
during accidents or electric leakage.
Make sure that any one of three terminals of the three-phase
motor is not loose or disconnected. Running the motor with only
Caution two terminals connected could a phase interruption, burning out
the motor.
- 12 -
6 Operation
Do not operate the pump for more than 1 minute with the
discharge valve closed. Doing so will increase the inner
pressure of the pump, damaging the casing or plugs.
Warning
Do not touch the rotating parts such as the shaft, etc. while the
pump is running. Since these parts rotate at high speed, doing
so could result in injury.
If the pumped liquid is hot water, keep your hands off the pump.
The pump’s surfaces will be hot, and you could get burned if
you touch them.
Caution Do not touch the motor. The motor’s surfaces will be hot, and
you could get burned if you touch them.
Do not cover the motor with a blanket or cloth. Doing so could over
heat the motor, setting a fire.
Note After piping or Water filling, check the centering of pump again please.
(1)Do pipe flashing before operation. Without pipe flashing, there might be some abnormal wear
occurring on mechanical seal or other rotating parts.
(2)From the end of the motor, use a screwdriver and try to turn the shaft, to check that it rotates
easily. If it turns stiffly or irregularly, inspect internal rusts, etc.
(3)Prime the pump. Operating the pump without priming it will cause damage. Open the suction
valve, discharge valve, and air vent valve, and fill the pump to the discharge nozzle with
water from the pipe line.
(4)When priming, rotate the pump manually to completely remove air from inside the impeller.
(5)Tightening nuts of Blots for gland to the Extent to which hand-cranked becomes heavy.
Make sure that there is no uneven tightening happening when tightening nuts of Blots for gland. Do
adjustment of gland packing according to “Adjustment of gland packing” (P.15).
Note Do not make the water leakage value of gland packing to 0 mL/min.
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EBARA CORPORATION
2. Operation・Stopping
If there is a power failure, turn the power switch off.
Warning Otherwise, the pump may start-up suddenly when the power
supply is resumed, exposing personnel to danger.
The correct direction of rotation is clockwise when looking from the motor
Note side.
(1) Close the discharge valve and air vent valve after priming is completed. If a suction valve is equipped,
open it to full turn
(2) Turn the power briefly on and off again a couple of times, and check that operation is normal. Also
check the direction of rotation.
(3) Once the prescribed speed is reached, gradually open the discharge valve to start cycle operation.
(4) Check for abnormal pressure, current, vibration, or noise. Keep the cocks of the pressure gauge and
compound gauge closed, except when taking measurements. These gauges may be damaged if their
cocks are left open.
(5) After closing the gate valve on the discharge side, turn off the power to shut down the motor.
If there is no check valve on the discharge side, when shutting down operation, gradually close the
discharge valve, and then shut down the motor.
(6) Before the pump is started up for the second time and before all subsequent startups, conduct the daily
inspection specified in 7 Maintenance(P.17∼21).
Run the pump at a discharge capacity that is suitable for the equipment.
Note (Capacity that is too large or small will cause noise and vibration, and also
waste power.)
- 14 -
3. Adjustment of gland packing・・・For gland packing specification
For gland packing specification, make sure the water leakage is moderate according to table.1. Prevent
over tightening and uneven tightening gland packing from happening. If the water leakage could not be
adjusted, there might be a deterioration occurring at shaft seal parts. Therefore it is necessary to exchange
gland packing or both gland packing and shaft, and then adjusting the water leakage value.
You can also check inner diameter of gland packing from table 4.(For example, model 32X
32FS2E-E uses “15×27×6”gland packing, therefore inner diameter of gland packing of
model 32X32FS2E-E is 15mm which is the same as the first number of gland packing’s
name)
(e) When the water leakage value is huge, tightening gland packing to adjust the water leakage
value to normal value. However, if you tighten gland packing in a short time, pump might be
prone to fever. Therefore, you should tighten gland packing gradually at 10-30 minute
intervals.
4. Replacement of gland packing・・・For gland packing specification
Do replacement of gland packing under the situations below.
(1) The disassembling of pump happens, such as a periodical inspection
(2) There is no more space for tightening of gland packing.
(3) The water leakage value could not be adjusted.
(4) When a significant damage or dents (0.7mm or more for one side) occurs to the shaft surface, shaft
should be exchanged for new.
(5) Replace gland packing with new packing, shifting joints from 90 ゚~120° until last joint is on the bottom.
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EBARA CORPORATION
5. Cautions for operation
If the pump is operated for long periods with the discharge
valve closed, the water temperature inside the pump will
Warning rise, causing an accident. Do not operate the pump with the
discharge valve closed for longer than 1 minute.
(1) Starting and stopping the pump repeatedly at short intervals will harm it and shorten its service life.
- 16 -
7 Maintenance
When the pump is out of use for prolonged periods such as the
wintertime, water inside the pump could freeze, causing
damage to the pump. Accordingly, in such situations, either
drain all water from the pump or provide thermal insulation to
prevent the water from freezing.
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EBARA CORPORATION
1. Daily inspection
(1) If pressure, current, capacity, vibration, or noisy differ markedly from normal, trouble of some kind is
probably going to occur, and you should take prompt corrective action. Refer to 8 Troubleshooting for
diagnosis and corrective action. You are advised to post a Daily Operation Condition Check Sheet.
Standard performance curves can be obtained from EBARA sales office
Note or dealers.
(2) For standard specification, allowable operating temperature of bearing is no more than Room
temperature+40℃, and no more than 80℃.
(3) There should be almost no leakage if the mechanical seal is normal. If there is a large amount of
leakage, replace the mechanical seal.
(4) Normally, there should be almost no leakage for a mechanical seal. However, at the beginning of
operating of pump, a little water leakage from a mechanical seal is recognized. As the pump is operating
for a while, the water leakage would be decremented, otherwise you should stop the pump and check it.
(5) For gland packing specification, make sure the water leakage value is moderate according to fig.5. And
preventing over tightening and uneven tightening gland packing. If the water leakage value could not be
adjusted, there might be a deterioration occurring at shaft seal parts. Therefore it is necessary to exchange
gland packing or both gland packing and shaft, and then adjusting the water leakage.
(6) Standard value of vibrations for when the pump is installed correctly and piping work has been
performed correctly are shown in Fig. 6. Wrong piping work can often cause excessive vibrations.
Amplitude
p-p Standard value of vibrations
(1/1000 mm))
Speed (min-1)
Fig. 6
(7) Make sure that mounting bolts and terminal screws of electrical wiring are fasten firmly.
(8) Measure the insulation resistance of motor once a month. It is okay when the insulation resistance
value is equal to or greater than the 5MΩ. However, when the insulation resistance value drops suddenly,
no matter the insulation resistance value is more than the 5MΩ or not, the repair of motor is required.
- 18 -
2. When the pump is out of use for long periods
(1) If you have installed a spare pump, run it from time to time and keep it ready for operation
anytime.
(2) When the pump is out of use for three months or more, the gland packing unit might be
rust-eaten. Please take the old gland packing unit out, remove moisture from the stuffing box,
and install new gland packing unit into the stuffing box. Also, to prevent the finished
surfaces of bearing and shaft and coupling and so on being rust-eaten, doing something like
painting the anti-rust oil please.
(3) When the pump is out of use for prolonged periods in the wintertime or in cold climates, the
water inside the pump could freeze, causing damage to the pump. Accordingly, in such
situations, provide thermal insulation to prevent the water from freezing.
(4) When the pump is out of use for three months or more, please shut off the power.
3. Consumable parts
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EBARA CORPORATION
(2) The consumable parts list is as follows
Mechanical seal, Gland packing, Sealed ball bearing and O-ring.
Model of 2 pole Mechanical seal Gland packing Sealed ball bearing O-ring
Q’ty Q’ty Q’ty Q’ty
32X32FS2E-E φ15 1 15×27×6 3 6204UU 2 G-110 1
32X32FS2F-E φ15 1 15×27×6 3 6204UU 2 3.1×150 1
32X32FS2G-E φ20 1 20×36×8 4 6304UU 2 3.1×185 1
40X32FS2E-E φ15 1 15×27×6 3 6204UU 2 G-110 1
40X32FS2F-E φ15 1 15×27×6 3 6204UU 2 3.1×150 1
40X32FS2G-E φ20 1 20×36×8 4 6304UU 2 3.1×185 1
50X40FS2E-E φ15 1 15×27×6 3 6204UU 2 G-110 1
50X40FS2F-E φ20 1 20×36×8 4 6305UU 2 3.1×150 1
50X40FS2G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
50X40FS2H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
65X50FS2E-E φ20 1 20×36×8 4 6304UU 2 G-120 1
65X50FS2F-E φ20 1 20×36×8 4 6305UU 2 3.1×165 1
65X50FS2G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
65X50FS2H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
65X50FS2J-E φ25 1 25×41×8 4 6305UU 2 3.1×275 1
80X65FS2E-E φ20 1 20×36×8 4 6304UU 2 G-120 1
80X65FS2F-E φ25 1 25×41×8 4 6305UU 2 3.1×165 1
80X65FS2G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
80X65FS2H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
80X65FS2J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
100X80FS2F-E φ25 1 25×41×8 4 6305UU 2 3.1×165 1
100X80FS2G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
100X80FS2H-E φ35 1 35×51×8 4 6307UU 2 3.1×225 1
100X80FS2J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
- 20 -
Table.4 the consumable parts list for 4 pole
Model of 4 pole Mechanical seal Gland packing Sealed ball bearing O-ring
Q’ty. Q’ty Q’ty. Q’ty
40X32FS4G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
40X32FS4H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
50X40FS4G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
50X40FS4H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
50X40FS4J-E φ25 1 25×41×8 4 6305UU 2 3.1×275 1
65X50FS4G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
65X50FS4H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
65X50FS4J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
80X65FS4G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
80X65FS4H-E φ35 1 35×51×8 4 6307UU 2 3.1×225 1
80X65FS4J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
80X65FS4K-E φ35 1 35×51×8 4 6307UU 2 3.1×335 1
100X80FS4G-E φ35 1 35×51×8 4 6307UU 2 3.1×195 1
100X80FS4H-E φ35 1 35×51×8 4 6307UU 2 3.1×225 1
100X80FS4J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
100X80FS4K-E φ35 1 35×51×8 4 6307UU 2 3.1×335 1
125×100FS4J-E φ38 1 43×63×10 4 6308ZZ 2 3.53×278.99 1
125×100FS4K-E φ38 1 43×63×10 4 6308ZZ 2 3.53×355.19 1
125×100FS4L-E φ48 1 53×73×10 4 6310ZZ 2 5.33×456.06 1
150×125FS4H-E φ38 1 43×63×10 4 6308ZZ 2 3.53×234.54 1
150×125FS4J-E φ38 1 43×63×10 4 6308ZZ 2 3.53×278.99 1
150×125FS4K-E φ48 1 53×73×10 4 6310ZZ 2 3.53×355.19 1
150×125FS4L-E φ48 1 53×73×10 4 6310ZZ 2 5.33×456.06 1
150×125FS4N-E φ55 1 60×85×12.5 4 6312ZZ 2 5.33×532.26 1
200×200FS4H-E φ48 1 53×73×10 4 6310ZZ 2 3.53×278.99 1
200×150FS4J-E φ48 1 53×73×10 4 6310ZZ 2 3.53×278.99 1
200×150FS4K-E φ55 1 60×85×12.5 4 6312ZZ 2 3.53×355.19 1
200×150FS4L-E φ48 1 53×73×10 4 6310ZZ 2 5.33×456.06 1
200×150FS4N-E φ65 1 70×95×12.5 4 6314ZZ 2 5.33×532.26 1
250×200FS4L-E φ65 1 70×95×12.5 4 6314ZZ 2 5.33×456.06 1
250×200FS4N-E φ75 1 80×109×14.5 4 6316ZZ 2 5.33×532.26 1
The outside
diameter of 80 100 112 140 160 180 200 224 250 280 315 355 400
Coupling (mm)
For example, when the outside diameter of Coupling is 140 mm, the name of rubber is CLAB-14M and 6
rubbers for one pump.
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EBARA CORPORATION
8 Troubleshooting
1. Pump
Trouble Cause Remedy
Motor won’t turn. ・Start-up conditions of the control panel are not met. ・Check the conditions.
・The motor is damaged.
・Power supply abnormality. ・Repair the motor.
・Rotating parts in contact. Rust. Burning. ・Inspect and repair.
・Manually rotate. Re-assemble. Have
・Foreign material caught in the contacting surfaces. repaired by a specialist workshop.
・Remove the foreign material.
Priming not possible. ・Foreign material caught in the foot valve. ・Remove the foreign material.
・Foot calve seat surface is worn. ・Replace the foot calve seat.
・Leakage from the suction piping. ・Inspect suction piping.
・Air sucked into suction piping/shaft seal. ・Inspect suction piping/shaft seal.
Pump operates, but no water is ・Pump not primed. ・Prime the pump.
discharged. ・Gate valve is closed or half open. ・Open the gate valve.
Water is not discharged at the ・Actual pump head is larger than the total pump ・Review the plan.
rated capacity. head.
・Suction head is too high for the pump. ・Review the plan.
・Reverse rotation direction. ・Check the rotation arrow, and correct the
wiring.
・60 Hz pump in a 50 Hz region. ・Check the nameplate.
・Voltage is too low. ・Check the power supply.
・ Foot valve or strainer is clogged. ・Remove the foreign material.
・Impeller is clogged. ・Remove the foreign material.
・Piping is clogged. ・Remove the foreign material.
・Air is being sucked in. ・Inspect, repair suction piping and shaft
seal.
・Leakage from discharge piping. ・Inspect, repair.
・Impeller is corroded ・Check the fluid, change material.
・Impeller is worn. ・Replace the impeller.
・Liner ring is worn. ・Replace the liner ring.
・Large loss in the piping. ・Review the plan.
・High fluid temperature or volatile fluid. ・Review the plan.
・Cavitation. ・Consult with a specialist.
Water is discharged, but stops. ・Not primed sufficiently. ・Sufficiently prime the pump.
・Air is being sucked in. ・Inspect, repair suction piping and shaft
seal.
・Air is trapped inside the suction piping. ・Refit the piping.
・Suction head is too high for the pump. ・Review the plan.
Overload (over current) occurs. ・Voltage has dropped or phase imbalance is large. ・Check the power supply.
・Head is low. Too much water flow. ・Throttle the discharge valve.
・50Hz pump in a 60Hz region. ・Check the nameplate.
・Foreign material in the pump. ・Remove the foreign material.
・Improper setting of the mechanical seal. ・Reassemble the mechanical seal correctly.
・Replace the bearing.
・Bearing is damaged. ・Have repaired by a specialist workshop.
・Rotating parts in contact. Shaft is bent. ・Review the plan.
・Fluid specific gravity, viscosity is too great.
Bearing heats up. ・Bearing is damaged. ・Replace the bearing.
・Pump is operated for prolonged period at shut-off ・Stop shut-off pressure operation.
pressure.
More leakage from the shaft ・Poor assembly of mechanical seal. ・Install correctly.
seal. ・Poor assembly of gland packing. ・Install correctly.
・Mechanical seal is damaged ・Replace mechanical seal
・Gland packing is damaged ・Replace gland packing
・Shaft is worn. ・Replace the shaft.
・Suction pressure is too high. ・Reexamine the design.
・Shaft is bent. ・Have repaired by a specialist workshop.
Shaft seal heats up. ・ Sealing water is not injected (sealing hole is ・Disassemble and inspect.
clogged).
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2. Motor
Trouble Cause Remedy
Motor won’t start-up. ・Coil disconnection. ・Have repaired by a specialist workshop.
・Coil short. ・Have repaired by a specialist workshop.
・Tight bearings. ・Repair bearings.
・Voltage is low. ・Use the rated voltage.
・Power supply phase interruption. ・Remove the cause of the phase interruption.
Abnormal noise/excessive ・ Phase interruption. ・Remove the cause of the phase interruption.
vibration. ・Check the power supply.
・ Voltage has dropped or phase imbalance is large. ・Close the pump discharge valve.
・ Overload. ・Replace the bearings.
・ Poor air gap. ・Re-centering. Replace the bearings.
・ Contact between stator and rotor. ・Remove the foreign material.
・Foreign material in cooling fan. ・Connect completely with the bracket.
・Poor motor installation.
Temperature rises large. ・Overload. ・Throttle pump discharge valve.
Smoke and odor emitted. ・Voltage has dropped or phase imbalance is large. ・Check the power supply.
・Airway is blocked. ・Remove the blockage.
・Incorrect frequency. ・Replace with a pump of correct frequency.
・Incorrect voltage. ・Replace with a motor of correct voltage.
・Tight bearings. ・Replace the bearings.
・Coil short circuit. ・Have repaired by a specialist workshop.
・Coil grounding. ・Have repaired by a specialist workshop.
・Poor switching between – △. ・Correct switching between – △.
Damage and large ・Looseness in bearing bracket. ・Tighten the bracket bolts.
temperature rise in bearings. ・Shaft is bent. ・Have repaired by a specialist workshop.
・Insufficient cooling. ・Remove the cause of insufficient cooling.
・Damage/corrosion to bearings. ・Replace bearings.
Speed does not increase. ・Voltage is low. ・Set to the rated voltage.
・Poor switching between – △. ・Correct switching between – △.
・Overload. ・Decrease load.
・Poor contact. ・Connect correctly. Tighten.
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EBARA CORPORATION
9 Construction
1.Exploded view
This figure shows a FS model for example. Depending on the model, your pump may vary slightly.
【Standard】
Mechanical seal specification
【Option】
Gland packing specification
2. Accessories
Standard accessories
【Standard】Mechanical seal specification Base ····················································· 1
115-1 “O” ring ※ 1
111 Mechanical seal 1set 217 Drain plug 1 Priming funnel, Priming valve ····················· 1 set
107-2 Casing ring 0or1 207 Priming plug ※ 1 (Priming plug (“O” ring included) for Bore: 32X32, 40X32, 50X40)
107-1 Casing ring 1 206 Priming valve ※ 1 Coupling ················································ 1 set
095 Stay 0or1 205 Priming funnel ※ 1
093 Deflector 1 193-2 Plug 1 Coupling guard ······································· 1 set
056 Bearing 2 193-1 Plug 1
053 Bearing cover 1 137 Washer for impeller nut 0or1 Gasket (suction side and discharge side) ······ 2
051 Bearing casing 1 131-2 Spring pin 0or1
048 Impeller nut 1 131-1 Spring pin 1
039-2 Key for coupling 1 120-7 Bolt with washer 4
039-1 Key for impeller nut 0or1 120-6 Bolt with washer 4
031 Shaft 1 120-5 Bolt with washer 0or2
021 Impeller 1 120-4 Bolt with washer 0or2
011 Casing Cover 1 120-3
hexagon socket head
cap screw
2 Note
010-2 Protector (L) 1 120-2 Bolt with washer 0or4 Cross-section drawings indicating the materials of
010-1 Protector (R) 1 120-1 Bolt with washer 4~10
001 Casing 1 115-2 “O” ring 1 the components can be obtained from EBARA
No. Name Q’ty No. Name Q’ty sales offices or dealers.
※ Priming plug (O-ring included) for Bore: 32X32,
40X32, 50X40
Priming funnel, Priming valve for Other Bores
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10 Disassembly and reassembly
1. Disassembly
When disassembling pump, have a piece of cardboard or plywood ready to place the parts as you work.
Do not pile parts on top of each other. They should be laid out neatly in rows the “O” ring and gasket can’t
be used again once they are removed. Have replacement parts ready.
Disassemble in the following order, referring to the sectional view.
Be sure to cut off power source before beginning disassembly.
Note
If disassembly of the motor is necessary, consult the specialized manufacturer.
2. Reassembly
Assembly should be performed reverse to disassembly. Be careful of the following when assembling the
pump.
(1)Mechanical seal type: wipe contacting part of mechanical seal (111) with a dry cloth.
Gland packing type : replace gland packing with new packing, shifting joints from 90 ゚~120°
until last joint is on the bottom.
(2)Replace the “O” rings (115) with new ones.
(3)Replace all worn and/or damaged parts.
(4)Tighten the bolts gradually and in order.
※ Please obtain “O” rings, gland packing and other parts from pump dealer. The table of dimensions is
given in “maintenance”.
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EBARA CORPORATION
11 Limited warranty
We mention herewith the scope of our warranty, and it is valid for worldwide except for Japan. But if there
is another agreement concerning about warranty fixed by users and EBARA, priority shall be put on
another one.
When you request for repair or maintenance, please contact the distributor/dealer you purchased, or
EBARA.
Our liability under this warranty is limited to bear cost for repairing pump parts, and it shall not be extended
to any other cost beyond this.
(1) This warranty is valid for eighteen (18) months after EX-factory EBARA CORPORATION. But if
products will be delivered within six (6) months after Ex-factory, it shall be valid for twelve (12) months after
delivery date to customer.
(2) Under warranty term, EBARA will supply new replacing pump or parts free of charge in conditions that
the cause of trouble is obviously recognized due to our design/ manufacture error, and the user operates
pumps properly. Our free supply will cover until FOB Japan port (Ocean/Air freight fee, Customs duty and
tax in destination are not included.) And we don’t take responsibility to compensate any of secondary loss
caused by our pump trouble.
(3) In following cases, replacement and repairing cost will be charged:
(a) The trouble occurs after warranty expired.
(b) The trouble caused by wrong operation, and/or caused during storage.
(c) The trouble caused by fire, flood, earthquake or other disasters beyond human control.
(d) The trouble caused by using non-genuine parts.
(e) The trouble caused by repairing or modifying by workers who is not our staff or not authorized
staff by us.
(4) There is case that it is impossible to supply repairing pump part by reason for model change etc.
Note
EBARA are not liable for any compensation for damage or injury caused by pump
breakdown. When you find anything abnormal under operation, stop operating immediately
and check the trouble.
“Consumable items” refers to Bearings, Mechanical seal, O-rings etc. that replacement
eventually required.
In case of trouble, please contact EBARA Corporation, EBARA group company or
authorized distributors/dealers to request repair or maintenance. Please make sure to tell us
the information on the identification plate (serial No. & model No. etc.) and details of a trouble.
If you have any enquiries, please feel free to contact us.
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