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SOLUTION High strength carbon fiber is widely used in the aeronautic and au
frames and wind power generation blades for light structures that req
to the high strength. In addition, it is effective to use tools with a high
delamination and burr is liable to occur du
AEROSPACE
Structural
component
Wing
Drilling
The CVD diamond coating and cemented carbide drill equipped with an edge shape
optimized by application and high abrasion resistance provide stability that minimizes
burr and delamination.
1
FOR CFRP
tomobile industries, as well as in wheelchairs, F1 chassis, bicycle
uire strength. However, the life of such tools is extremely short due
abrasion resistance coating in composite material machining where
ring cutting due to the laminate structure.
AUTOMOTIVE
Structural
component
Body
Trimming
The end mill that combines an optimized edge shape and high wear resistance CVD
diamond coating maintains high quality.
2
SOLUTIONS FOR COMPOSITE
DRILLING TOOLS
DRILL
CFRP
MCC
DD2105 MCCH
DT2030
For CFRP/CFRTP,
5P CFRP/Al Stack Materials and High 10P
Precision Holes
CFRTP The cutting edge angle = 90° setting The hand tool ultra-hard substrate
MCW
minimizes cutting resistance in with enhanced strength prevents
the thrust direction. This controls sudden breakages and maintains high-
delamination and maintains good hole quality holes. The double angle design
DD2110
quality. controls the thrust and enables a
stable cutting speed even in hand tool
machining.
8P 9P
The sharp cutting edge in titanium The unique cutting edge shape with
Ti machining which requires good CFRP V-shaped grooves on the cutting edge
hole quality and machining that controls the flow of chips generated at
minimizes the generation of cutting the outer circumference. Furthermore,
heat with low thermal conductivity this minimizes the hole diameter gaps
achieves high-quality CFRP and in stack materials. Burr on the hole exit
titanium stack material hole machining. side is controlled by shifting the cutting
load to the rotating shaft.
3
MILLING TOOLS
END MILLS
13P
Four Flutes The low resistance cutting edge with low
DFC4JC
helix angle reduces delamination and CFRP
burrs when machining CFRP.
×
Surface and inside: Cloth material CNC Machine
13P
Six Flutes The multi-edge design further reduces
CFRP
DFC6JC
cutting resistance compared to the
DFC4JC. This is effective in minimizing
burr and delamination as a result.
14P
Performance The cross-nick type cutting edge
DFCJRT
allows high efficiency machining due to Composite
lower cutting resistance and reduced
temperatures.
×
Surface: GFRP
Inside: Uni-direction material CNC Machine
Features
Proprietary CVD diamond coating
4
SOLUTIONS FOR COMPOSITE
DRILLING TOOLS
MCC
CFRP
×
CNC Machine
MCC Conventional
Groove
cross-section
Positive
Strong Rake Grooves
The cutting edge rake angle has been
Outermost
Negative strengthened in the vertical direction
periphery on the axis of rotation. As a result, it
is possible to minimize un-cutting and
delamination on sharp cutting edges.
Comparison of Tool Life and Hole (Entrance/Exit)
*The tool life determination depends on the chipping After 820 holes machining
Entrance
Exit
5
DRILLING TOOLS
MCA
CFRP
×
CNC Machine Al
TRI-Cooling® Technology
Controlling the cutting heat reduces
deterioration of the CFRP hole
precision caused by heat (improves the
internal air effectiveness).
MCA Conventional
(μm) (μm)
*Enlarged view
100 100
X Entrance (CFRP) X Center (CFRP) X Exit (Al) X Entrance (CFRP) X Center (CFRP) X Exit (Al)
80 Y Entrance (CFRP) Y Center (CFRP) Y Exit (Al) 80 Y Entrance (CFRP) Y Center (CFRP) Y Exit (Al)
Back Counter Occurrence
60 60
CFRP
CFRP
40 40
Al
20 20
Al
0 0
*Hatching: Required hole precision
-20 -20 Outside the hole tolerance
standards (5 holes)
-40 -40
1 50 100 150 200 250 1 5
(Holes) (Holes)
<Cutting condition>
Tool : 0.251”(ø6.38) CFRP Al
Work material : CFRP(11mm)+Al(5mm) Cutting speed : 100 m/min Cutting speed : 100m/min
Feed : 0.15 mm/rev Feed : 0.15mm/rev
Cutting mode : Internal air
6
SOLUTIONS FOR COMPOSITE
DRILLING TOOLS
CNC Machine
× CFRP h6
– 0.018
0
– 0.008
– 0.022
0
– 0.009
– 0.027
0
– 0.011
– 0.033
0
– 0.013
PL LF
SIG 90°
DC
LU
LCF
DCON
LH
OAL
Hole
Hole Dia. Drill Dia.
Depth
Grade Dimensions (mm)
* Order Number
DD2105
AWG inch DC inch (L/D) LU LCF LH OAL LF PL DCON
(mm)
7
DRILLING TOOLS
CNC Machine
× CFRP+Al h6
– 0.018
0
– 0.008
– 0.022
0
– 0.009
– 0.027
0
– 0.011
– 0.033
0
– 0.013
PL LF
SIG 130°
DC
LU
LCF
DCON
LH
OAL
Hole
Hole Dia. Drill Dia.
Depth
Grade Dimensions (mm)
* Order Number
DD2110
AWG inch DC inch (L/D) LU LCF LH OAL LF PL DCON
(mm)
CNC Machine
× CFRP+Ti h6
– 0.018
0
– 0.008
– 0.022
0
– 0.009
– 0.027
0
– 0.011
– 0.033
0
– 0.013
PL LF
SIG 150°
DC
LU
DCON
LCF
LH
OAL
Hole
Hole Dia. Drill Dia.
Depth
Grade Dimensions (mm)
AWG
* DC
Order Number
TF15
8
SOLUTIONS FOR COMPOSITE
DRILLING TOOLS
SIG 120°
DC
LU
DCON
LCF
LH
OAL
Hole
Hole Dia. Drill Dia.
Depth
Grade Dimensions (mm)
* Order Number
DD2110
AWG DC
HTi10
inch inch (L/D) LU LCF LH OAL LF PL DCON
(mm)
3mm(0.115”)
1mm(0.040”)
Set the machining start position Refer to the recommend Peck machine 3 mm (0.115") Set it so that it returns to its
to 3 mm above normal. conditions for CFRP. Machine for aluminum and 1 mm start position during peck
the cutting edge of the drill to (0.040") for titanium for the machining.
at least 1 mm (0.040") before metal machining area.
the metal.
9
DRILLING TOOLS
1 < DC < 3 3<DC < 6 6<DC < 10 10<DC < 18 18<DC < 20
0 0 0 0 0
× CFRP h6
– 0.014
0
– 0.006
– 0.018
0
– 0.008
– 0.022
0
– 0.009
– 0.027
0
– 0.011
– 0.033
0
– 0.013
Hand Tool
PL LF
SIG 120°
DC
LU
LCF
DCON
LH
OAL
Hole
Hole Dia. Drill Dia.
Depth
Grade Dimensions (mm)
* Order Number
DT2030
AWG inch DC inch (L/D) LU LCF LH OAL LF PL DCON
(mm)
1 < DC < 3 3<DC < 6 6<DC < 10 10<DC < 18 18<DC < 20
0 0 0 0 0
×
– 0.014 – 0.018 – 0.022 – 0.027 – 0.033
0 0 0 0 0
Hand Tool CFRP+Al h6 – 0.006 – 0.008 – 0.009 – 0.011 – 0.013
PL LF
SIG 120°
DC
LU
LCF
DCON
LH
OAL
Hole
Hole Dia. Drill Dia.
Depth
Grade Dimensions (mm)
* Order Number
DT2030
AWG inch
DC inch (L/D) LU LCF LH OAL LF PL DCON
(mm)
10
SOLUTIONS FOR COMPOSITE
DRILLING TOOLS
Request sizes other than those in the inventory by inserting the code and numerical value in the r of the
following model numbers. Contact our sales department for details on the dimensions.
・L/D2 → X02
Hole Depth (L/D) Shank Dia. DCON
・L/D10 → X10
Work material
Type Combination Other
a CFRP: Thermosetting and a CFRP or CFRTP a Thickness for each work material
thermoplasticity a CFRP + stack materials a Affixture of film
a Type of reinforcing fiber (aluminum or titanium)
a Metal: Aluminum or titanium, etc. a Lap joint method
11
MILLING TOOLS
DFC Series CVD diamond coated end mill for CFRP machining
DFCJRT
Geometry for CFRP machining
DFC4JC
The low resistance cutting edge with low helix angle
reduces delamination and burrs when machining
CFRP.
For finishing
DFC6JC
The multi-edge design further reduces cutting
resistance compared to the DFC4JC. This is
effective in minimizing burr and delamination as a
For finishing result.
DFCJRT
The cross-nick type cutting edge allows high
efficiency machining due to lower cutting resistance
and reduced temperatures.
For efficient machining
Conventional
0.2
Work CFRP
material (Thick: 5.3mm)
0.1 6400min-1
Revolution
(200m/min)
0 800mm/min
Feed rate
0 5 10 15 (0.03mm/tooth)
Cutting length (m)
Coolant mode Air blow
6000min-1
Revolution
(188m/min)
12
SOLUTIONS FOR COMPOSITE
MILLING TOOLS
UWC DFC
DC
DCON
APMX
LF
DFC4JCD1000 10 30 90 10 4 a
DFC4JCD1200 12 30 100 12 4 a
Please contact Mitsubishi Materials for geometries and through coolant types other than standard.
UWC DFC
DC
DCON
APMX
LF
DFC6JCD1200 12 30 100 12 6 u
Please contact Mitsubishi Materials for geometries and through coolant types other than standard.
13
MILLING TOOLS
UWC DFC
DC
DCON
APMX
LF
No.of
Order Number DC APMX LF DCON Flutes Stock
DFCJRTD0600 6 20 70 6 10 a
DCON=6 8<DCON<10 DCON=12
DFCJRTD0800 8 30 80 8 10
h6 0 0 0
a
DFCJRTD1200 12 30 100 12 12 a
Please contact Mitsubishi Materials for geometries and through coolant types other than standard.
End mill
DFC4JC e u u
DFC6JC e e u
DFCJRT u u e
Burr
Liable to occur
14
Global Network
MITSUBISHI MATERIALS U.S.A. CORPORATION MMC METAL FRANCE S.A.R.L. (France)
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Chicago
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MIRACLE TOOLS Chicago Technical Center (USA)
AMERICA, LLC Toronto MMC HARDMETAL POLAND SP.z o.o. (Poland)
MMC HARDMETAL OOO LTD. (Russia)
MMC Hartmetall GmbH Almanya - İzmir Merkez Şubesi
(Turkey)
TIANJIN TIANLING CARBIDE TOOLS CO. LTD.
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Estonia (China)
Denmark Latvia MITSUBISHI MATERIALS
Netherlands Lithuania Belarus TianJin LingYun (SHANGHAI) CORPORATION
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Beijing
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GIFU PLANT
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Kolkata Guangzhou
Taipei AKASHI PLANT
S.A. DE C.V.
(Mexico) MMC ITALIA S.R.L. Mumbai Pune Hanoi Hong Kong Machining Technology
(Italy) Chennai Manila
Center
Bangkok (Saitama, JAPAN)
Ho Chi Minh
Columbia MITSUBISHI MATERIALS Kuala Lumpur MMC TAISHIN TOOL CO., LTD.
Ecuador
ESPAN ~ A, S.A. Singapore
Bangalore (Taiwan)
(Espana) Jakarta
Peru
Bolivia M-VEC (Espana) P.T.MMC METAL FABRICATION
Johannesburg
Chile
MTEC (Thailand)
Argentina MMC HARDMETAL INDIA PVT. LTD.
(India) Melbourne Auckland
Sales Office
Factory
Technical Center
Representative Office
Agency / Distributor
www.mitsubishicarbide.com
FRANCE EXP-16-E019
EXP-11-E014
MMC METAL FRANCE S.A.R.L. 2017.4.E((5A)
2016.11.E
6, Rue Jacques Monod, 91400, Orsay, FRANCE
TEL +33-1-69-35-53-53 FAX +33-1-69-35-53-50