Pre-Installation Inspection of Press After Long Storage

Pre-Installation Inspection of Press After Long Storage

Document Details

Purpose To describe how to inspect the condition of a new press before installation, after
it has been stored in a warehouse for over 6 months.

Scope HP Indigo 10000 Digital Press, HP Indigo 12000 Digital Press,

HP Indigo 20000 Digital Press, HP Indigo 30000 Digital Press,
HP Indigo 50000 Digital Press.
HP Indigo 7800 Digital Press, HP Indigo 7900 Digital Press,
HP Indigo 7r Digital Press, HP Indigo WS6600 Digital Press,
HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press,
HP Indigo WS6800p Digital Press, HP Indigo 6900 Digital Press,
HP Indigo 6r Digital Press, HP Indigo W7250 Digital Press,
HP Indigo 8000 Digital Press.
HP Indigo press 3500, HP Indigo 3550 Digital Press, HP Indigo 5600 Digital Press,
HP Indigo 5900 Digital Press, HP Indigo 5r Digital Press.

Document number CA493-05310

Revision number Rev 00

Date 24 July 2018

Security level HP Confidential

The information contained in this document is accurate at the date of release.

Check Knowledge Zone on PrintOS for the most recent version of this document.

CA493-05310 Rev 00 1
Table of Contents
Overview...........................................................................................................................................................3
Procedures ........................................................................................................................................................4
Inspecting the press crates ...................................................................................................................................... 4
After unpacking the press crates.............................................................................................................................. 5
Installing the press ................................................................................................................................................... 6
After the press is installed ........................................................................................................................................ 6
Checking substrate transport rollers and belts........................................................................................................ 7
Checking WHS belts .................................................................................................................................................. 9
Checking bands ....................................................................................................................................................... 10
Mandatory parts replacements .............................................................................................................................. 11
After powering up the press ................................................................................................................................... 12
Installing service notes ........................................................................................................................................... 12
CE Report ........................................................................................................................................................ 13
Appendix – Replacing the motor lift assembly O-rings......................................................................................... 15
Revision history and confidentiality notice ........................................................................................................ 17
Revision History ...................................................................................................................................................... 17
Printing instructions ............................................................................................................................................... 17
Confidentiality notice ............................................................................................................................................. 17

2 CA493-05310 Rev 00
 Pre-Installation Inspection of Press After Long Storage

Overview
This document applies to presses that have been stored in a warehouse for over 6 months.

This document describes how to inspect a new press on the first day of the press installation,
starting from delivering the press to the customer site.

The process consists of:

• Inspecting press elements
• Mandatory parts replacements
• Required activities after powering up the press

To replace parts or to service the press subsystems, see the relevant service documents.

If you find any potential risks or issues, before you continue with the press installation, inform the
relevant HP Indigo personnel in your region.

Complete the “CE Report” on page 13. Email it to the technical team at your local service center for
further support. Attach any relevant pictures or documents to describe the press condition. In the
report, indicate if any additional parts replacement were required until the completion of press
installation.

This document includes some pictures of assemblies and parts. These are examples. They do not
cover all the required assemblies and parts.

To access the relevant press installation manual, go to:

https://service.myhpindigo.com/Mobile/#/install

Or scan the following QR code:

CA493-05310 Rev 00 3
Procedures
Inspecting the press crates
1. Verify that packages are HP Indigo original packages.
2. Verify that packages have not been opened and closed.
3. Check the outer surface of the packages, and the pallets for any visible marks of damage or
dampness.
4. Verify that that the TiltWatch indicators are not active. If they are red, inspect the press for
mechanical damages.

Not Good Good

5. Check the condition of the package contents

6. Verify that the internal plastic or aluminum wraps are complete and have no tears.

Plastic wrap Aluminum wrap

7. Immediately report to your local service center any damage or incomplete packaging. Take
pictures and indicate the source of damage if possible.

4 CA493-05310 Rev 00
 Pre-Installation Inspection of Press After Long Storage

After unpacking the press crates

The following are just a few examples of assemblies that should be reviewed:
exposed metal parts, gaskets, O-rings, rubber hoses, actuators/shafts, hinges, belts, rubber bands,
rails, rollers, etc.

1. Inspect the press top assemblies for any signs of rust. Specifically, inspect milled areas on
chassis.
2. If you see rust on the chassis, clean the area with IPA and a lint-free wipe. If necessary, use fine
polishing paper. Then clean and grease the area using MOLYKOTE® 44 grease (MCH-0183-01) or
rust-proof material OKS 2300 (HP P/N 6040-1462).

Chassis milled area Front of press milled area

3. Check the imaging oil hose connections from the utility cabinet to the engine, and from the ink
cabinet to the engine. Make sure the hoses are not stiff. Make sure there are no tears.
Utility cabinet to the engine hoses Ink cabinet to the engine hoses

CA493-05310 Rev 00 5
Installing the press
1. Follow the instructions in the press installation manual.

After the press is installed

1. Check the gas springs of the doors and covers. Make sure they withstand pressure.

2. Check the gas springs of the bridges. Make sure they withstand pressure.
Stacker bridge Feeder bridge

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 Pre-Installation Inspection of Press After Long Storage

Checking substrate transport rollers and belts

For HP Indigo 10000 Digital Press, HP Indigo 12000 Digital Press, HP Indigo 30000 Digital Press,
HP Indigo 7000 Series Digital Presses, and HP Indigo press series 5000:

1. Carefully make sure that the substrate transport rubber rollers rotate against the metal or
rubber rollers. Check for mechanical deformation.

IFR Feeder

2. Inspect the substrate transport belts for signs of cracks or crumbling.

Perfector belt Duplex conveyor belts

Feeder Bridge Belts

CA493-05310 Rev 00 7
 Accelerator belts Stacker bridge belts

ILP belts

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 Pre-Installation Inspection of Press After Long Storage

Checking WHS belts

For HP Indigo 20000 Digital Press, HP Indigo 50000 Digital Press, and HP Indigo WS6000 Series
Digital Presses:

1. Inspect the WHS belts for signs of cracks or crumbling.

Drive unit belt

IBS belt PUW primer unit drive belt

Drive unit belt

CA493-05310 Rev 00 9
Checking bands
For HP Indigo 7000 Series Digital Presses, HP Indigo WS6000 Series Digital Presses and HP Indigo
press series 5000:
1. Inspect the BID FI Rubber bands. Make sure the bands are not stiff and that there are no tears.

For HP Indigo 10000 Digital Press, HP Indigo 12000 Digital Press,

HP Indigo 20000 Digital Press, HP Indigo 30000 Digital Press, and HP Indigo 50000 Digital Press:

2. Inspect the BID return pipe rubber bands. Make sure the bands are not stiff and that there are no
tears.

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 Pre-Installation Inspection of Press After Long Storage

Mandatory parts replacements

For HP Indigo 10000 Digital Press, HP Indigo 12000 Digital Press, HP Indigo 20000 Digital Press,
HP Indigo 30000 Digital Press, and HP Indigo 50000 Digital Press:

For the HP Indigo 50000 Digital Press, order double the quantity.

P/N Description Quantity

CU404-02598 CUP SUPPORT 15MM-LG 14MM-OD NBR SUCTION – PARS SUCTION 5
CUPS
CT497-00720 PIP SUCTION CUPS(12 UNITS) 1
MRO-0171-01 O-RING ID=7.65 OD=11.21 VITON ROHS (see the Appendix for location) 7
CU090-01595 O-RING SEAL 32.99-MM-ID 2.62-MM-WD VITON (see the Appendix for 7
location)
CU090-01546 O-RING .9375-IN-ID .094-IN-WD BROWN ROHS (see the Appendix for 7
location)
MRO-0109-02 O-RING ID=9.2 W=2.62 (VITON) (see the Appendix for location) 14
CU090-01594 O-RING SEAL 6.02-MM-ID 2.62-MM-WD VITON (see the Appendix for 7
location)

Only for HP Indigo 10000 Digital Press and HP Indigo 12000 Digital Press:

P/N Description Quantity

CT497-00730 EVR SUCTION CUPS (10 UNITS) 1
CA490-27100 DUPLEX SUCTION CUPS (1PACK=10UN) NBR SHORE 40 1

Only for HP Indigo 30000 Digital Press:

P/N Description Quantity

CT497-00730 EVR SUCTION CUPS (10 UNITS) 1

For HP Indigo 7000 Series Digital Presses:

P/N Description Quantity

CA345-00755 SPONGE ROLLER - TOP ASSY 1
CT345-37862 EXIT ROLLER ASSY 1
CT341-12370 FILTER FOR 3PS / 2PS UNI 2

For HP Indigo WS6000 Series Digital Presses:

P/N Description Quantity

CA345-00755 SPONGE ROLLER - TOP ASSY 1
CT341-12370 FILTER FOR 3PS / 2PS UNI 2

For HP Indigo press series 5000:

P/N Description Quantity

B1B32A HP IMAGING OIL FILTER 2 MIC (THAI) 2
CT297-00150 EXIT ROLLER W/O SHAFT 1
MPT-1078-51 SPONGE ROLLER TOP ASSY 1

CA493-05310 Rev 00 11
After powering up the press
1. Remove the PIP foil.
2. Check the PIP underlayer. Check for dirt. Check the overall condition. If necessary, replace the
PIP underlayer.

Installing service notes

1. Contact your local service center to get the list of the Service Notes that should be installed on
the press. If already supplied, make sure that all Service Notes are on-site.
2. Install the Service Notes only after the press is installed and the CATP is finished.
3. Make sure that the press software is up-to-date.
4. For web presses: Make sure that the WHS software is up-to-date.

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 Pre-Installation Inspection of Press After Long Storage

CE Report
Dear CE,

Complete this report after you finish the procedures in this document. Email it to the technical team
at your local service center for further support. Attach any relevant pictures or documents to
describe the press condition. In the report, indicate if any additional parts replacement were
required until the completion of press installation.

Thank you for your cooperation.

Date:

CE name:

Press type:

Press S/N:

Installation start date:

Did you identify issues related to the procedure during unpacking, hardware installation, or power-
up? If yes, provide details.

Did you receive and install all mandatory parts? If no, provide details.

CA493-05310 Rev 00 13
 Did you identify additional parts that needed to be ordered and replaced? If yes, provide details.

P/N Description Quantity

Did you receive all the relevant service notes that needed to be installed on the press? If no, provide
details.

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 Pre-Installation Inspection of Press After Long Storage

Appendix – Replacing the motor lift

assembly O-rings
For HP Indigo 10000 Digital Press, HP Indigo 12000 Digital Press, HP Indigo 20000 Digital Press,
HP Indigo 30000 Digital Press, and HP Indigo 50000 Digital Press

1. Pull out all of the inks tanks. Remove them from the press.
2. Access the bottom of the lift motor assemblies. Replace the O-rings according to the
table below.

CA493-05310 Rev 00 15
 1

4
2

Callout P/N Description Quantity

number
1 CU090-01594 O-RING SEAL 6.02-MM-ID 2.62-MM-WD VITON 7
2 MRO-0109-02 O-RING ID=9.2 W=2.62 (VITON) 7
3 CU090-01546 O-RING .9375-IN-ID .094-IN-WD BROWN ROHS 7
4 MRO-0109-02 O-RING ID=9.2 W=2.62 (VITON) 7
5 CU090-01595 O-RING SEAL 32.99-MM-ID 2.62-MM-WD VITON 7

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 Pre-Installation Inspection of Press After Long Storage

Revision history and confidentiality notice

Revision History
Revision Description

CA493-05310 Rev 00 Initial document

Responsible Engineer (TS) Yoni David

Press Group Manager Moty Yaverboum / Esteban Birenbaum

Engineeing Neev Elbaz

Documentation Manager Yuval Bloomberg / Isaac Diwan

Configuration Control Sigal Aknin

Written By Yehudah Goldberg

Printing instructions
Paper weight 80 g

Page size A4, Letter, or 8.27 x 11.00 in (21 x 27.94 cm)

Printing Office printer

Simplex/duplex Duplex

Color Full color

Finishing Staple at top-left corner

Confidentiality notice
The information contained in this document is accurate at the date of release. Check Knowledge Zone on PrintOS for the most
recent version of this document.

This document contains valuable trade secrets and confidential information of HP. Nothing herein may be copied, reproduced
or distributed in any form or medium, or disclosed to any third party in any manner, without prior written authorization of HP.
The copyright notice, which appears in this document, is purely precautionary and shall not be deemed to constitute
publication or intent to publish, in whole or in part.

© Copyright 2018 HP Development Company, L.P. All rights reserved.

CA493-05310 Rev 00 17