Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Our Commitment
For over 20 years Dorian Tool has been an active player in the metal
working and other related manufacturing industries, particularly in the
research and development of highly technical, innovative tooling. The
continued focus on improving the design and use of the latest technology
in production has resulted in tools which simplify machining processes,
enhance manufacturing quality and increase production output. Our
tools are admired for being user friendly and we have received
admiration from machine shops, large and small, from around the world
for significantly improving their profitability.
Dorian Tool offers a wide range of high performance tooling to cover the
needs of a wide range of industries. Whether machining parts for
automotive, aerospace, oil, defense or other industrial applications;
large parts or small; no matter the size or complexity, the unmatched
quality of Dorian Tool products “Will Turn Machining Into Profit”.
“Tomorrow’s Technology in Today’s Machine Tools”, is Dorian Tool’s
vision and guiding principle. This reflects our total commitment to help
in realizing the future aspirations of today’s customers by supplying
the most advanced tooling with the highest standard of quality and
innovative technology.
To remain in the lead, Dorian Tool is continuously upgrading its
manufacturing capabilities. Through the implementation of Quality
Management System using the ISO 9000 standard, the pursuit of new
product developments, product application training and by providing
dedicated engineers for technical support, we feel that our position as
an industry leader is secure. As a result, customers can expect to have
all their needs met in a quick, courteous manner, from tooling
recommendations, to order placement, to delivery.
For
Carbon and Alloy Steel
Medium
Machining
PM
Finishing Roughing
PF PR
Extreme
Finishing Heavy Duty
Roughing
XF Negative Inserts
HR
DHCP25
DHCP15 DHCP35
DASK10
DHCP40
DHCP15 DHCP40
Positive Inserts
DHCP25
• New General Application • New High Performance
Alloy Steel Grades Alloy Steel Grades
RDHW APKT
SEKT
OEMT SDMT
RPET SEHT
Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)
DC656
DASK10 DHK425
LCMX_EX
WCMX_UME WCMX_URE
Select the proper Choose the proper insert
drilling insert geometry grade for the application.
for the drill. (See page F-7)
(See page F-15)
DVP56
DHCP25 DHCP40
• New Inserts • New Technology
• New Grades • Better Tool Life
• New Geometry SGTN • Higher Productivity
• New Chipbreaker • Higher Profitability
DC656
V For cutting data (See page D-3)
®
For
Austenitic Stainless Steel
Medium
Machining
MP
Extreme
Finishing Roughing
XF Negative Inserts EPX
DHK425
DASK10 DHCM35
Finishing Select the turning operation and Select the proper insert Roughing
SSF choose the insert geometry. chipbreaker and grade. SSF
(See pages A-14 to A-15) Medium (See page A-28)
SSF
DHCM35
• New General Application • New High Performance
Stainless Steel Grades Stainless Steel Grades
APHX1
OEET SEHX
DASK25M
Select the milling operation and choose the insert geometry
DASK10M with the proper grade. (See page E-27) DHK425M
Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)
DVP10
DASK10 DHK425
LCMX_EX
WCMX_UME WCMX_UME
Select the proper Choose the proper insert
drilling insert geometry
grade for the application.
for the drill. (See page F-7)
(See page F-15)
DHP440
DHCP25 DHCP40
• New Inserts • Sharper Cutting Edge
• New Grades SGTN • New Coatings
• New Geometry • High Productivity
• New Chipbreaker • High Profitability
DC656
For cutting data (See page D-3)
VI
®
For
Cast Iron Machining
Medium
KR
Extreme
Finishing Roughing
XF Negative Inserts PR
DHCK10
DASK25 DHCP15
Finishing Select the turning operation and Select the proper insert Roughing
KM choose the insert geometry chipbreaker and grade KM
(See pages A-14 to A-15) Medium (See page A-30)
KM
DASK25
• New General Application • New High Performance
Cast Iron Grades Cast Iron Grades
APHW
OEEW RPMW
DASK25M
Select the milling operation and choose the insert geometry
DASK10M with the proper grade (See page E-28) DHK425M
Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry grade for the application
(See page B-11) (See page B-30)
DVK10
DASK10 DHK425
LCMX_EX
WCMX_UME WCMX_UME
Select the proper Choose the proper insert
drilling insert geometry grade for the application
for the drill (See page F-7)
(See page F-15)
DHP440
DHCP40 DHCP40
• New Inserts • Better Tool Life
• New Grades SGTN • Higher Productivity
• New Coatings • Higher Profitability
DASK25
For cutting data (See page D-3)
VII
®
For
Aluminum and Nonferrous
Machining
Negative Inserts
XF
XF XF
DLX410 DLX410
DLX410 Select the turning operation and choose the insert geometry.
(See pages A-14 to A-15) Select the proper insert chipbreaker and grade.
(See pages A-32 and A-34) FALP
FALP
Positive Inserts
FALP
DKT10
DKT10
DKT10
• The Most Advanced High • The Most Advanced
Performance Aluminum Grades Geometry For Aluminum
WCGX
SEHT OEET
DKT10M
Select the milling operation and choose the insert geometry
DLX410M with the proper grade. (See pages E-29 to E-30) DLX410M
Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)
DVK10
DASK10 DASK10
LCMX_EX
WCGX WCGX
Select the proper Choose the proper insert
drilling insert geometry grade for the application.
for the drill. (See page F-7)
(See page F-15)
DASP20
DKT10 DKT10
• New Inserts • Ultra Smooth Surface
• New Grades SGTN • Micro Coatings
• New Geometry • Sharp Cutting Edges
• High Positive Chipbreaker • Optimum Chip Control
DK25
For cutting data (See page D-3)
VIII
®
For
High Temper Alloy
Machining
Negative Inserts
MP
XF EPX
DASK10 DHK425
DASK25
• High Performance • High Perpformance
High-Temper Alloy Grades High-Temper Alloy Geometry
OEET
APHX1 SELT
DASK25M
Select the milling operation and choose the insert geometry
DASK10M with the proper grade. (See page E-31) DHK425M
Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)
DVK25
DASK10 DHK425
LCMX_EX
WCMX_UME WCMX_UME
Select the proper Choose the proper insert
drilling insert geometry grade for the application.
for the drill. (See page F-7)
(See page F-15)
DHP440
DHCP40 DHCP40
• New Inserts • New Coatings
• New Grades • Better Tool Life
• New Geometry SGTN • Higher Productivity
• New Chipbreaker • Higher Profitability
DASK25
For cutting data (See page D-3)
IX
®
Graphic Index
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
X
ile
ou Ne ed Wh of
gY ne
erythin sing O
Get Ev ney By Choo g Sets!!
Mo olin
Saving xtensive To
Our E Tool Sets
Threading Sets:
STVOR Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-180
SER Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-180
MTVOR Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-198
SNR Threading Bar Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38
Cut-Off NSR Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-91
NER Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-91
Milling Sets:
QV QuadVex Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-101
E90 Aluminum End Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-194
E90 Alloy Steel End Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-194
D60 60° Dovetail Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-198
F45 Face Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38
TCMT Turning, Boring and Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-96
REC Face Mill and Turning Set for CNMG Negative Turning Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-123
Knurling RF Round Face Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-127
DMS Multi Rake Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-127
RCC Face Mill and Turning Set for CCMT Positive Turning Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-177
Cut-Off Sets:
SGT Slot Grip Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-89
SGTA Slot Grip - The Best Cut-Off System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-104
Knurling:
KTCM Knurling Tools for CNC and Manual Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-108
Accessories:
Accessories
TJP TruJaws CNC Power Chuck Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
TJPES Six Easy Steps to Use The TruJaws CNC Power Chuck Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47
SDN Super Quick Change Tool Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-58
NVIT Vertical Index Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-61
SDEX SmartDex Electro-Pneumatic Automated Indexing Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-66
PDEX PowerDex Electro-Mechanical Automated indexing Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-70
MMRA Right Angle Milling Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-86
DK CNC Marker - Mechanical Multi-Character Marking Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-116
SP Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-204
XI
Dorian Tool
Turning and Boring System
A-1
Dorian Tool has a complete line of internal and external
products for lathe work available in both inch and metric
sizes. Choose from positive inserts or negative,
steel shanks or carbide, or even between five
different locking systems. Our inserts are
designed to provide solutions for any material
and give results that are superior
across the industry. With a wide
range of locking options and
many insert geometries to
choose from, the Dorian
Tool line of lathe tooling
will satisfy most any
shop owner.
A-2
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-3
Boring Bar Sets Gallery
A-4
Innovative Milling is our Standard
A-5
TM
A-6
TM
Inserts
PM
PF PR
XF HR
DHCP25
Toolholder (Inch)
DASK10 Medium DHCP40
Slo
st er we
r
Fa
Finishing Roughing
XF HR
Turning and Boring
Spare Parts
A-7
TM
Step 1: Select toolholder or boring bar using Toolholder and Boring Bar Selection Chart
Turning and Boring
(Page: A-11)
Toolholder (Inch)
Step 2: Select insert geometry using Insert Geometry Selection Chart (Pages: A-14 to A-15)
Step 3: Select the insert grade and chipbreaker using Turning and Boring
Insert Grade Selection Chart (Pages: A-26 to A-36)
Step 4: Start your operation by using the cutting data calculated in Turning and Boring
Application Data Chart (Pages: A-27, A-29, A-31, A-33, A-35, and A-37)
Step 5: Make necessary adjustments to optimize your turning results using Turning
Toolholder (Metric)
Turning and Boring
and Boring Application Data Chart (Pages: A-27, A-29, A-31, A-33, A-35, and A-37)
Conditions: Adjustments:
Finishing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Roughing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the right of the chart for stronger grade
Smooth Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Interrupted Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Turning and Boring
High RPM: . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Spare Parts
Low RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Insert Edge Wear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the left of the chart for harder grade
Insert Breakage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
®
A-8
TM
Part Name:_________________________________________________
Drawing Number:__________________________________Quantity________
Job Number:_________________________________________________
Inserts
Turning and Boring
Dorian Search Steps Operation Data P ag e
Toolholder (Inch)
High Temper
Step 1: Material Steel Stainless Steel Cast Iron Aluminum Nonferrous
Alloy
Step 3: Cutting Conditions Light Cut Smooth Cut Interrupted Cut Roughing H-Roughing
35° 55°
Step 9: SFM
(Surface Feed per Minute)
A-9
®
Territory# ______________________________________
Sales Order# ___________________________________
Turning and Boring
Date: _________________________________________
Technical Data
Dorian Dealer
Dorian Tool
Street: Street: Manager Telephone: (979) 282-2861 Ext:
Customer
Request
Contact
Contact
Title: Title: U PC Description Grade QTS
Insert
P h o n e: P h o n e:
F ax: F ax:
Email: Email:
Turning and Boring
Machining
Tool Type
Inserts
Type of
Manufacturer #
Geometry #
Insert Data
Chipbreaker #
Turning and Boring
Toolholder (Inch)
E dge #
Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Casting #
Workpiece
Material
Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Total Number of Inserts #
Toolholder (Metric)
Turning and Boring
Depth of Cut ap #
Length of Cut lm #
Cutting Conditions
Parts x Edge #
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-10
®
Internal
Inserts
Roughing Medium Finishing
Internal
Internal
Internal
Not
External Average B e st Roughing Medium Finishing
Recommended
Spare Parts
Internal
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-11
®
• Using boring bars with coolant through the shank can Note: This rule is for steel boring bars only.
greatly enhance the removal of chips and improve Carbide boring bars are effective with an
surface finish on deep bores or blind holes. overhang of up to seven times the bar
Turning and Boring
diameter.
• Be sure to use a stable, properly sized clamping method
Inserts
B e st
Minimizing Vibration
Split block holder.
L e ss Insert Radius Cutting Rake
Toolholder (Metric)
Turning and Boring
Provides maximum
surface area for Vibration
clamping.
Use a smaller radius Use a positive cutting
to limit vibration. rake to limit vibration.
Good
r = .004
Turning and Boring
F ai r
Spare Parts
More
Not Recommended Vibration r = .032
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-12
®
Inserts
toolholder lead angle increases, the
length of the effective cutting edge Multi-Application
required for a cut also increases.
In-copying 0.200 5,00 0.200 5,00 0.207 5,18 0.230 5,75 0.282 7,05 0.390 9,75 0.724 18,10
Spare Parts
0.240 6,00 0.240 6,00 0.248 6,20 0.276 6,90 0.338 8,45 0.468 11,70 0.869 21,73
0.280 7,00 0.280 7,00 0.290 7,25 0.322 8,05 0.395 9,88 0.546 13,65 1.014 25,35
0.315 7,88 0.315 7,88 0.326 8,15 0.362 9,05 0.444 11,10 0.614 15,35 1.140 28,50
0.350 8,75 0.350 8,75 0.362 9,05 0.403 10,08 0.494 12,35 0.683 17,08 1.267 31,68
0.400 10,00 0.400 10,00 0.414 10,35 0.460 11,50 0.564 14,10 0.780 19,50 1.448 36,20
Out-copying 0.600 15,00 0.600 15,00 0.621 15,53 0.690 17,25 0.846 21,15 1.170 29,25 2.172 54,30
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-13
®
Finishing Multi-Application Roughing • For finishing, the smaller insert angles of the 55°
diamond and 35° diamond inserts are the best
Minimum Cutting Edge Strength Maximum choice. These inserts allow for a finer finish.
Turning and Boring
Weaker Insert Attitude Stronger • For multi-purpose work such as turning, facing,
chamfering, profiling, or light roughing, the 80°
Finishing Turning Application Roughing diamond, 80° trigon, or triangle are the best choices.
Inserts
Insert Versatility
Triangle
80° Diamond
Toolholder (Metric)
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-14
®
Strength
Inserts
Facing
Turning
Chamfering
I.D. Turning
80° Diamond
Roughing
Finishing
Turning
Facing
80° Trigon
Roughing
Finishing
Turning
Facing
I.D. Turning
55° Diamond
Light Roughing
Finishing
Turning
O.D. Profiling
I.D. Profiling
Turning and Boring
Spare Parts
Speed
35° Diamond
Light Roughing
Finishing
O.D. Profiling
I.D. Profiling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-15
®
Finding Rmax
Technical Data
0.008 0,20 0.005 0,13 result in better stability and lengthen the insert factors in surface finish and tolerance.
life.
Spare Parts
0.016 0,80 0.011 0,26 • To improve surface finish, use higher cutting
• If vibration is a problem, use a smaller radius. speeds.
0.032 0,80 0.021 0,53
• The maximum feed rate (fn) should never • Use a small radius insert in order to limit
0.047 1,20 0.031 0,80 exceed 1/2 of the insert nose radius. vibration. If vibration is still a problem, use a
smaller radius.
0.062 1,6 0.041 1,06
• Choosing the correct insert grade is essential
0.093 2,4 0.061 1,58 for a quality finish.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-16
®
Theoretical Surface
Finish AA
µinch
µmeter
Inch Metric
IP
ed m
R a PR
te
3. Draw a horizontal line from the intersection of the surface finish and feed
dR
/
rate to find the recomended insert radius. If this line falls between two radii,
Turning and Boring
ate
Insert Insert chose the larger (1/8 in the example). If the recommended radius is larger
Radius Radius
Spare Parts
Note: Information provided in this chart is to be used as a starting point only and
Theoretical Surface may need to be adjusted to accommodate actual working conditions.
Finish RMS
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-17
®
Inch Measurements
Example: Determine the cutting speed (vc) required for turning a 2-1/2"
Cutting Speed πxD m
xn diameter part with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 12 π x 2.5 x 600
vc = = 392.70 Feet/Min
12
Turning and Boring
Example: Determine the spindle speed (n) required for turning a 2-1/2"
Toolholder (Inch)
Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a depth of .062 with a cutting speed of 400 SFM and feed rate
Q = vc x ap x fn x 12
Inch3 /Min of .015 IPR.
Example: Determine the power requirement (Pc) for turning a material with
vc x a p x f n x kc a cutting force of 181,750, a depth of .062, a cutting speed of
Power Requirement Pc = 400 SFM, and feed rate of .015 IPR.
Horsepower 33,000 400 x .062 x .015 x 181,750
Pc = = 2.05 HP
33,000
Example: Determine the amount of time required to machine a 6" long part
lm with a spindle speed of 600 RPM and feed rate of .015 IPR.
Cutting Time Tc =
Minute fn x n 6
Tc = = .67 Min (40 Sec)
.015 x 600
Turning and Boring
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-18
®
Inserts
Example: Determine the cutting speed (vc) required for turning a 50mm
Cutting Speed πx D m xn diameter part with a spindle speed of 600 RPM.
Surface Meters per vc =
Minute 1000 π x 50 x 600
vc = = 94,25 m/Min
1000
Toolholder (Inch)
Spindle Speed v c x 1000 diameter part with a cutting speed of 100 m/Min.
Revolution Per Minute n = πx D m n =
100 x 1000
= 994,72 Rev/Min
π x 32
Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a depth of 1,5 with a cutting speed of 200 m/Min and feed rate
Q = vc x ap x fn x 1000
mm3 /Min of 0,4 mmPR.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-19
®
Low Carbon Steel: Under 0.03% Carbon Low Carbon Free Machining
Chip Control Insert Crater Wear Built-up Edge Interrupted Cut Poor Surface Finish Sharp Edge Burrs
1 For finishing operations 1 Reduce cutting speed 1 Use a sharper edge 1 The machined part 1 Decrease the feed rate 1 Use high positive
use insert with PF or PM insert, like XF, PF, must be held rigid rake insert geometry
insert chipbreaker 2 Reduce feed rate or MP chipbreaker 2 Increase the cutting like XF, PF, or MP
geometry geomerty 2 Decrease the feed rate sp e e d chipbreaker geometry
3 Change to a higher
2 Increase feed rate wear resistant and 2 Increase the coolant 3 Increase the cutting 3 Use a sharper edge 2 Decrease the feed rate
alumina grade flow and pressure sp e e d insert, like XF, PF,
3 Change the insert insert like DHCM15 or or MP chipbreaker 3 Increase the cutting
lead angle DHCP25 3 Change insert grade 4 Use insert with geometry sp e e d
to a PVD coating, larger nose radius
Turning and Boring
4 Use insert with 4 Increase the coolant like DASK10, 4 Use a DASK10 or 4 Change the insert
Toolholder (Inch)
smaller nose radius flow and pressure DASK25, or DHK425 5 Use an insert with DASK25 insert grade before getting worn
good edge strength
5 Increase coolant like DHCP35 or 5 Increase coolant 5 Decrease feed and
flow and pressure DHCP40 flow and pressure increase speed
Alloy Steel,
AISI Series: 1300, 200, 3000, 4000, • Difficult to break and control the chip flow
5000, 6000, 7000, 8000, 9000
• The material surface will harden when
Tool Steel and High Speed Steel, machined at high speed
SAE Classes: A, D, M, O, T, and S
• Good surface finish
High and Low Carbon Alloy: W1, W2, L2, P1,
P6, and P20
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-20
®
Technical Data
Carbon Steel, Alloy Steel and • Higher carbon content
Tool Steel 36-48 HRC
• Higher chrome, nickel, and moly content
Alloy Steel, AISI: 1335, 4130, 4135, 4140, • Tough material to machine
4150, 4330, 4340, 5046, 5140,
5210, 8625, 8640 • Abrasive
Tool Steel and High Speed Steel • Difficult to break and control the chip flow
SEA Classes: A, D, M, O, T, and S
• The material surface will harden when
High and Low Carbon Alloy: W1, W2, L2, P1, machined at high speed
P 6, P 20
• Good surface finish
Inserts
Insert Crater Wear Insert Edge Wear Depth-of-Cut Notch Insert Chipping Thermal Dull Surface Finish
Deformation
1 Reduce cutting speed 1 Increase feed rate 1 Feed min. .005 in/rev 1 Check toolholder 1 Reduce cutting speed 1 Increase cutting speed
rigidity
2 Reduce feed rate 2 Reduce cutting speed 2 Change the depth of cut 2 Increase the coolant 2 Use XF or PF free
2 Check insert rigidity flow and pressure cutting insert
3 Increase insert lead 3 Increase depth of cut 3 Increase insert lead angle chipbreaker geometry
angle 3 The machined part 3 Change to a higher
4 Change to a higher 4 Use the strongest must be held rigid wear resistant and 3 Increase the depth of
4 Increase the coolant wear resistant and permissible insert alumina grade insert cut to machine under
flow and pressure alumina grade insert geometry 4 Use the strongest like DHCP15 or the hardened surface
like DHCP15 or permissible insert DHCP25 created from the
Toolholder (Inch)
wear resistant and
alumina grade insert 5 Increase the coolant 6 Depth of cut to be .005 5 Use an alumina 4 Change to a higher
like DHCP15 or flow and pressure greater than the hardened grade insert like wear resistant and
DHCP25 surface layer DHCP40 alumina grade insert
like DHCP15 or
DHCP25
400 series AISI: 410, 416, 416Se, 420F, • High cutting force
440, 440C
• The material will harden when machined at high speed.
500 series AISI: 502, 504
2 Use a high wear resistant insert 2 Use a high wear resistant insert 2 Check insert rigidity 2 Use XF or PF free cutting
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-21
®
Austenitic Stainless Steel • Becomes gummy under machining operations due to nickel content
Chip Control Built-up Edge Insert Chipping Depth-of-Cut Notch Surface Glaz ing
Inserts
1 Use EPX, PF, or XF 1 Increase cutting speed 1 Keep constant speed 1 Feed min. .005 in/rev 1 Decrease cutting speed
chipbreaker geometry and feed
2 Reduce feed rate 2 Vary the depth of cut 2 Increase feed rate
2 Increase cutting speed 2 Avoid edge build up
3 Use EPX, MP, PF, or XF 3 Increase insert lead angle 3 Keep a feed rate of at
3 Change the insert lead angle chipbreaker geometry 3 Ensure toolholder, insert least .003 ipr
and workpiece rigidity 4 Use the strongest
4 Use a smaller nose 4 Change to a higher wear permissible insert geometry 4 Use a smaller nose
radius insert resistance and alumina 4 Increase toolholder radius insert
grade insert like lead angle 5 Use the DHCM40 grade
5 Increase the coolant flow DHCM10 or DASK10 5 Use a positive insert
and pressure 5 Use the strongest 6 Depth of cut to be .005
5 Increase the coolant flow permissible insert geometry greater than the hardened 6 Change to a higher wear
Turning and Boring
Toolholder (Inch)
6 Change the insert before and pressure surface layer resistance and alumina
losing the cutting edge 6 Use a tougher grade grade insert like
insert like DHCP40 or 7 Ensure workpiece rigidity DASK10 or DHCM10
DHCM40
Malleable Cast Iron, Pearlitic-Martensitic • The crater wear and flank of the insert makes machining difficult
ASTM A47: 32510, 35018
• The insert tool life is less than gray cast iron
SAE J148: M3210, M4504, M5003
4 Use DASK10 grade 4 Use DASK10 grade 4 The machined part must 3 Check tool holder rigidity geometry
for finishing for finishing be held rigid
Spare Parts
4 Toolholder may be
5 Use DASK25 grade for 5 Use DASK25 grade for 5 Use the strongest too extended
general purpose general purpose permissible insert geometry
5 Check insert rigidity
6 Use DHCP15 grade for 6 Use DHCP15 grade for 6 Use a T-edge insert
roughing and interupted cuts interupted cuts geometry 6 Unbalanced workpiece
7 Increase the coolant flow 7 Increase the coolant flow 7 Use the DHK425 or 7 The machined part must
and pressure and pressure DHCP15 grade insert be held rigid
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-22
®
Technical Data
Gray Cast Iron • Flake form of graphite makes machining easy
SAE J431: G1800, G3000, G3500, G4000 • Tendency to chatter and vibrate on thin wall section
• Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve
a good finish and close tolerance
Inserts
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use KR chipbreaker radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece geometry
3 Use KR chipbreaker
4 Use DASK10 grade 4 Use DASK10 grade 4 The machined part must 3 Check toolholder rigidity geometry
for finishing for finishing be held rigid
4 Toolholder may be
5 Use DASK25 grade for 5 Use DASK25 grade for 5 Use the strongest too extended
general purpose general purpose permissible insert geometry
5 Check insert rigidity
6 Use DHCP15 grade for 6 Use DHCP15 grade for 6 Use a T-edge insert
roughing and interrupted interrupted cuts geometry 6 Unbalanced workpiece
cuts
7 Increase the coolant flow 7 Use the DHK425 or 7 The machined part must
• Easy to machine at high surface speed • The high silicon content, makes it difficult to
Free Machining Aluminum: machine at high surface speed
AA; 2024-T4, 2014-T6, 2001-T3, 6061-t6 • Soft and gummy with a low melting
temperature; tendency to stick to cutting tool • The high silicon content, makes the material
Low-Silicon Aluminum Alloy <12.2% Si very abrasive and hard on the insert causing
• Edge build up will cause surface rapid tool wear
2 Change the insert before 2 Avoid edge build up geometry possible 2 Increase speed
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-23
®
Nonferrous:
C o p p er • Mildly abrasive and gummy alloy
• Easy to machine
• Develops a string of chips that are difficult to control especially in internal boring operations.
• Use a high positive insert with a honed edge for roughing and a sharp edge for finishing. Choose a hard
grade like DLX410, DKT10, DASK10, DASK25, or DHK425.
Iron-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 34 H R C
• Insert tool life is relatively poor
2 Vary the depth of cut 2 Change insert grade to a PVD 2 Increase feed rate 2 Reduce feed rate
coating, like DASK10
3 Increase insert lead angle 3 Reduce cutting speed 3 Increase coolant flow and pressure
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-24
®
Technical Data
Nickel-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 48 H R C
Astroloy, Hastelloy, B/C/C-276/X, • Insert tool life is relatively poor
Inconel: 601, 617,625, 700, 706, 718
IN100, Incoloy 901, Mar-M200, Nimonic, • Material surface will harden rapidly
Rene 41, Udimet, Waspaloy, Monel
• Material is abrasive
Cobalt-Base, High Temper Alloys
U n d er 45 H R C • Cast material is more difficult to machine than wrought
Wrought:
AiResist 213, Haynes 25 (L605), • High cutting force
Haynes 188, J-1570, Stellite
Cast: • Excessive heat at insert tip
AiResist 13, Haynes 21, Mar-M302,
Inserts
Depth of Cut Notch Built-up Edge Insert Chipping Surface Glaz ing Dull Surface Finish
1 Feed min. .005 in/rev 1 Increase cutting speed 1 Use PF free cutting 1 Increase depth of cut 1 Increase cutting speed
insert chipbreaker geometry
2 Vary the depth of cut 2 Change insert grade to a 2 Increase feed rate 2 Reduce feed rate
PVD coating, like DASK10 2 For interrupted cutting,
3 Increase insert lead angle maintain cutting speed 3 Reduce cutting speed 3 Use XF, PF or MP
3 Increase coolant flow and reduce feed rate chipbreaker geometry
4 Use min. .025 depth-of-cut and pressure 4 Reduce insert nose radius
Alloyed: TiAl2.5Sn, Ti-6Al-4V, • Low thermal conductivity results in excess heat at insert tip
• High chemical reactivity causes chips to gall and weld to cutting edge
3 Use MP or XF chipbreaker
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-25
®
DASK10
Carbon Steel, Alloy Steel
DASK25
and Tool Steel, <35 HRC
D H K 425
D H C P 35
Martensitic-Ferritic, 400 D H C P 40
series and PH Stainless Steel
Inserts
Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
C6-C7 P10-20 PVD-TiAlN-Heat-Resistant to mechanical and thermal shock, withstand high cutting operations.
D H K 425 temperatures.
Tough thermal deformation resistant substrate and wear For finishing and very light
C7 P10-20 CVD-TiN-TiCN-AL2O3-TiN abrasion resistant. roughing operations.
D H C P 15
Well balanced thermal deformation resistant substrate For general purpose turning
C5-C6 P15-35 CVD-TiN-TiCN-TiN with cobalt enriched periphery. operations.
D C 656
Tough thermal deformation resistant substrate with cobalt All around turning operations
C5-C6 P15-35 CVD-TiN-TiCN-AL2O3-TiN enriched periphery. The best grade for steel and alloy
D H C P 25 steel applications.
Tough thermal deformation resistant substrate with cobalt #1 choice for roughing turning
enriched periphery for maximum edge strength. operations.
C5 P25-40 CVD-TiN-TiCN-AL2O3-TiN
D H C P 35
Turning and Boring
Extra strong and tough thermal deformation resistant For heavy roughing turning
Spare Parts
C5 P30-50 CVD-TiN-TiCN-AL2O3-TiN substrate with cobalt enriched periphery for maximum edge operations.
D H C P 40 strength.
Insert Index
XF PF PM PR HR EG
DASK25 DHCP15 DHCP25 DHCP35 DHCP40 DC656
Page A-44 Page A-45 Page A-46 Page A-48 Page A-49 Page A-55
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-26
®
Inserts
3 Select Insert
geometry Grades
4 Select the insert DHCP25
grade for the DHCP15 DHCP35
specific application D A S K 25 DHCP40
Insert Chipbreaker
PM
XF HR
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-27
®
Wear Resistant<————————————————————————————————————————————————————>Toughness
DHCM10
DHCP35 / DHCM35
DHCP40 / DHCM40
Turning Insert Grade Selection
Application Cutting Condition Insert Grade Insert Chipbreaker
Turning and Boring
Medium - Roughing
Rughing Light Interrupted Cut DHCP35 DHCM35 DHCP40 EPX
Fine and tough micrograin substrate, excellent resistance For medium to difficult turning
C2 M15-30 PVD-TiAlN-Multi Layer to mechanical and thrermal shock. operations in dry or wet conditions.
DASK25
Toolholder (Metric)
Turning and Boring
Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
C2 M20-35 PVD-TiAlN-Heat Resistant to mechanical and thrermal shock, withstand high cutting operations.
D H K 425 temperatures.
Cobalt enriched and tough thermal deformation resistant For finishing turning operations.
substrate and wear resistant. For machining Austenitic
DHCM10 C3-4 M05-20 CVD-TiN-TiCN-TiN
stainless steel at high speed.
Cobalt enriched and tough thermal deformation resistant For medium turning operations.
substrate, with cobalt enriched periphery for maximum
D H C P 35 C2 M25-40 CVD-TiN-TiCN-AL2O3-TiN
edge strength.
This grade combination with the EPX. insert geometry has For all around turning operations.
C2 M25-40 CVD-TiN-TiCN-AL2O3-TiN been scientificly designed for machining Austenitic
DHCM35 stainless steel.
Extra strong and tough substrate with cobalt enriched For medium to roughing turning
C1-3 M30-50 CVD-TiN-TiCN-AL2O3-TiN substrate, to withstand heavy interrupted cuts. operations.
D H C P 40
Turning and Boring
Super strong and tough substrate with cobalt enriched For heavy duty roughing turning
Spare Parts
Insert Index
XF MP PM PR EPX HR
DASK25 DASK25 DHCP35 DHCP40 DHCM35 DHCP40
Page A-44 Page A-47 Page A-46 Page A-48 Page A-54 Page A-49
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-28
®
Inserts
3 Select Insert
Geometry Grades
4 Select the insert DHCM35
grade for the DHCM10 DHCM40
specific application D A S K 25 DHCP40
Insert Chipbreaker
EPX
Toolholder (Inch)
chipbreaker for the PF PR
specific condition
XF HR
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-29
®
DHCP05
DHCP15
Turning and Boring
Inserts
Fine and tough micrograin substrate, excellent resistance For medium to difficult turning
DASK25 C2 K15-30 PVD-TiAlN-Multi Layer to mechanical and thrermal shock. operations.
Toolholder (Metric)
Turning and Boring
Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
D H K 425 C2 K20-35 PVD-TiAlN-Heat-Resistant to mechanical and thrermal shock, withstand high cutting operations.
temperatures.
High-resistant thermal deformation substrate, with wear High speed finishing turning
C3-4 K00-10 CVD-TiN-TiCN-AL2O3 and abrasion resistant. Specificly engineered for cutting operations.
D H C K 05
cast and ductile iron.
High-resistant thermal deformation substrate, with wear For all general turning operations.
C1-2 P05-15 CVD-TiN-TiCN-AL2O3 and abrasion resistant. Specificly engineered for cutting
D H C K 10
cast and ductile iron.
High-resistant thermal deformation substrate, with wear For roughing turning operations.
C2 K10-20 CVD-TiN-TiCN-AL2O3-TiN and abrasion resistant. Specificly engineered for cutting
D H C K 15
cast and ductile iron.
Strong and tough substrate with cobalt enriched periphery For medium interrupted turning
C2-3 M05-15 CVD-TiN-TiCN-AL2O3-TiN for maximum edge strength and flexibility for a broad range operations.
Turning and Boring
D H C P 05
of applications.
Spare Parts
Extra strong and tougher substrate with cobalt enriched For heavy interrupted turning
C2 K20-35 CVD-TiN-TiCN-AL2O3-TiN periphery for maximum edge strength to withstand heavy operations.
D H C P 15
interrupted cut.
Insert Index
XF KR/CI PR
DASK25 DHCK10 DHCK15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-30
®
Inserts
3 Select Insert
geometry Grades
4 Select the insert DHCK10
grade for the DHCK05 DHCK15
specific application D A S K 25 DHCP15
Insert Chipbreaker
KR
Toolholder (Inch)
chipbreaker for the KR KR
specific condition
XF PR
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-31
®
Aluminum Alloy
Magnesium Alloy D K 25
D LX 410
High Silicon >12.2% DOX425
Inserts
Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
resistance property for tough machining at medium speed. from medium to roughing.
D K 25 C2 K15-35 Uncoated
Ultra-fine and tough micrograined substrate, with a harder For high performance aluminum
coating than TiN and TiAlN resulting in reduced friction turning
D L X 410 C3-4 K05-15 PVD-TiB2 and better chip flow at very high machining speed, for
aluminum less 12.2% Silicon
A tough micrograined substrate, compressive strain in the For roughing and turning aluminum
C2 K15-35 PVD-AL203 layer protects the insert from cracking and gives extreme (over 12.2% Si)
DOX425 resistance to wear.
Turning and Boring
Spare Parts
Insert Index
XF MP
DK10 DK25
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-32
®
Aluminum Alloy
Magnesium Alloy Turning and Boring Application Data Chart
Inserts
3 Select Insert
geometry Grades
4 Select the insert D K 10
grade for the D LX 410 D K 25
specific application
Insert Chipbreaker
MP
Toolholder (Inch)
chipbreaker for the
specific condition
XF MP
Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-33
®
Depleted Uranium D A S K 10
Fine and tough micrograined substrate, excellent For medium to difficult turning
resistance to mechanical and thrermal shock. operations.
DASK25 C2 K15-30 PVD-TiAlN-Multi Layer
Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
to mechanical and thrermal shock, withstand high cutting operations.
D H K 425 C2 K20-35 PVD-TiAlN-Heat-Resistant
temperatures.
This grade combination with the EPX. insert geometry has For all around turning operations.
been scientificly designed for machining Austenitic
DHCM35 C2 K20-35 CVD-TiN-TiCN-AL203-TiN
stainless steel and nonferrous materials.
Extra strong and tough substrate with cobalt enriched For medium to heavy duty roughing
Turning and Boring
Insert Index
XF MP EPX
DASK25 DASK25 DHCM35
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-34
®
Inserts
3 Select Insert
geometry Grades
4 Select the insert D A S K 25
grade for the D A S K 10 DHCM35
specific application
Insert Chipbreaker
MP
Toolholder (Inch)
chipbreaker for the
specific condition
XF EPX
Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-35
®
D A S K 10
High Temper Alloy Iron Base
D A S K 25
DHK425
High Temper Alloy Nickel Base
DHCM35
Turning and Boring
DHCP40
Titanium and Titanium Alloy
Inserts
to Medium-Roughing
Toolholder (Inch)
Fine and tough micrograined substrate, excellent For medium to difficult turning
resistance to mechanical and thrermal shock. operations..
DASK25 C2 K15-30 PVD-TiAlN-Multi Layer
Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
to mechanical and thrermal shock, withstand high cutting operations.
D H K 425 C2 K20-35 PVD-TiAlN-Heat-Resistant
temperatures.
This grade combination with the EPX. insert geometry has For all around turning operations.
been scientificly designed for machining High Temper
DHCM35 C2 K25-40 CVD-TiN-TiCN-AL2O3-TiN
Alloys.
Turning and Boring
Extra strong and tough substrate with cobalt enriched For medium to heavy roughing
C1-3 K30-50 CVD-TiN-TiCN-AL2O3-TiN periphery for maximum edge strength to withstand heavy turning operations at low speed.
Spare Parts
D H C P 40 interrupted cut.
Insert Index
XF MP EPX
DASK25 DASK25 DHCM35
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-36
®
Inserts
3 Select Insert
geometry Grades
4 Select the insert D A S K 25
grade for the D A S K 10 DHK425
specific application D A S K 10 DHCP40
Insert Chipbreaker
MP
Toolholder (Inch)
chipbreaker for the MP MP
specific condition
XF EPX
Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-37
®
• Increase feed
• Cutting speed too high
Edge Wear • Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade
• Reduce speed
Turning and Boring
• Reduce speed
H eat • Cutting temperature too high
• Reduce feed
Deformation • Pressure too high
• Reduce depth of cut
• Reduce speed
• Cutting temperatures on the
Crater • Reduce feed
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-38
®
Technical Data
C E
D
L
Anatomy of the Insert Body
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-39
®
Tolerance
C - 80° Diamond T - Triangle B B
I.C. M* U*
Turning and Boring
5/32 3,97
3/16 4,76
7/32 5,56 .002 0,05 .003 0,06
I.C. I.C. I.C. T 1/4 6,35
D - 55° Diamond W - 80° Trigon 5/16 7,94
Tolerance 3/8 9,52
7/16 11,11
Tolerance “I.C.” “B” “T” 1/2 12,70 .003 0,06 .005 0,13
Class Inch Metric Inch Metric Inch Metric 9/16 14,29
C = ±.0010 ±0,025 ±.0005 ±0,013 ±.001 ±0,025 5/8 15,88
E = ±.0010 ±0,025 ±.0010 ±0,025 ±.001 ±0,025 11/16 17,46 .004 0,10 .007 0,18
R - Round V - 35° Diamond G = ±.0010 ±0,025 ±.0010 ±0,025 ±.005 ±0,13 3/4 19,05
H = ±.0005 ±0,013 ±.0005 ±0,013 ±.001 ±0,025 7/8 22,22 .005 0,13
M* = ±* ±* ±* ±* ±.005 ±0,13 1 25,40 .010 0,25
U* = ±* ±* ±* ±* ±.005 ±0,13
Turning and Boring
S - Square K - 55° Parrellogram * - Exact tolerance is determined by the shape and size
of the insert
T N M G
1 2 3 4
B - Countersink on one
side, with hole R - Chipbreaker on one
B - 5° Positive G - 30° Positive side, without hole
5° 30° F - Chipbreaker on
both sides, without hole S - Positive land,
chipbreaker on one
C - 7° Positive N - 0° Negative side, with hole
G - Chipbreaker on
0° both sides, with hole
7°
T - Chipbreaker & ISO
countersink on one
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-40
®
FAX: 979-282-2951
A-41
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®
20°
• 20° positive chipbreaker Low cutting force for light roughing to
• Precision molded I.C. finishing operations and for machining A-47
Inserts
STAINLESS STEEL
• 20° positive chipbreaker
• Precision ground I.C. For high precision finishing operations
20°
XF w ith low cutting pressure
A-44
• Top and bottom ground
20°
• 20° positive chipbreaker Low cutting force for light roughing to
• Precision molded I.C. finising operations and for machining A-47
MP • Top and bottom ground thin w all tubing
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-42
®
CAST IRON
Insert Chipbreaker Geometry Insert Specifications Application P ag e
• 0° chipbreaker
0°
KR • Precision flat ground I.C. For cast iron finishing to roughing A-50
• Top and bottom ground
• 0° chipbreaker
Silicon nitride for cast iron
• Precision flat ground I.C. A-50
0°
CI • Top and bottom ground
high speed turning
Inserts
ALUMINUM
• 20° positive chipbreaker
For high precision finishing operations
• Precision ground I.C. A-52
20°
XF • Top and bottom ground
w ith low cutting pressure
20°
• 20° positive chipbreaker
For roughing to finishing
• Precision molded I.C. A-53
MP • Top and bottom ground
operations w ith low cutting force
NONFERROUS
20°
• 20° positive chipbreaker #1 choice for light roughing to finishing
• Precision molded I.C. A-53
MP • Top and bottom ground
operations w ith low cutting force
20°
• 20° positive chipbreaker
#1 choice for light roughing to finishing
• Precision molded I.C. A-53
MP • Top and bottom ground operations w ith low cutting force
• 0° chipbreaker
0°
EN • Precision flat ground I.C. For general purpose operations A-56
• Top and bottom ground
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-43
®
CNGP-XF
CNGP-430-FN-XF CNGP-120402-FN-XF .500 .1875 .0080 .203
CNGP-XF CNGP-430-EN-XF CNGP-120402-EN-XF .500 .1875 .0080 .203
CNGP-431-FN-XF CNGP-120404-FN-XF .500 .1875 .0156 .203
CNGP-431-EN-XF CNGP-120404-EN-XF .500 .1875 .0156 .203 RADIUS
HOLE
CNGP-432-FN-XF CNGP-120408-FN-XF .500 .1875 .0312 .203
CNGP-432-EN-XF CNGP-120408-EN-XF .500 .1875 .0312 .203
100° 80°
I.C.
THICK
Turning and Boring
Toolholder (Inch)
DNGP-XF
DNGP-430-FN-XF DNGP-150402-FN-XF .500 .1875 .0080 .203
DNGP-430-EN-XF DNGP-150402-EN-XF .500 .1875 .0080 .203
125° 55°
I.C.
THICK
VNGP-XF
VNGP-330-FN-XF VNGP-160402-FN-XF .375 .1875 .0080 .150
VNGP-330-EN-XF VNGP-160402-EN-XF .375 .1875 .0080 .150
VNGP-331-FN-XF VNGP-160404-FN-XF .375 .1875 .0156 .150
VNGP-XF VNGP-331-EN-XF VNGP-160404-EN-XF .375 .1875 .0156 .150
RADIUS
Turning and Boring
HOLE
Spare Parts
145° 35°
I.C.
THICK
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-44
®
Technical Data
• 15° positive chipbreaker designed for optimum
chip flow in axial and radial cutting operations • Precise tolerance applications
Alloy Steel
• With hole and sharp cutting edge • Micro surface finish
• Ground top and bottom
Stainless • High productivity
• Negative rake
Steel
ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive Steel Stainless Steel
Faster<—————>Tougher Faster<—————>Tougher
First First
15°
PF Choice Choice
Depth (In.): .010-.059
(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .003-.014
CNMG-PF
Inserts
CNMG-431-PF CNMG-120404-PF .500 .1875 .0156 .203
RADIUS
CNMG-432-PF CNMG-120408-PF .500 .1875 .0312 .203 HOLE
100° 80°
I.C.
THICK
DNMG-PF
DNMG-PF
DNMG-331-PF DNMG-110404-PF .375 .1875 .0156 .150
DNMG-332-PF DNMG-110408-PF .375 .1875 .0312 .150 RADIUS
90°
I.C.
THICK
TNMG-PF TNMG-PF
I.C.
THICK
VNMG-PF VNMG-PF
VNMG-331-PF VNMG-160404-PF .375 .1875 .0156 .150 RADIUS
HOLE
VNMG-332-PF VNMG-160408-PF .375 .1875 .0312 .150
145° 35°
I.C.
Turning and Boring
THICK
Spare Parts
WNMG-PF WNMG-PF
WNMG-331-PF WNMG-060404-PF .375 .1875 .0156 .150
RADIUS
WNMG-332-PF WNMG-060408-PF .375 .1875 .0312 .150
WNMG-333-PF WNMG-060412-PF .375 .1875 .0469 .150 HOLE
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-45
®
applications
chipbreaker
Technical Data
Stainless • With hole and honed cutting edge • Good tolerance applications
Steel • Good chip flow control • Good surface finish
• Negative rake
Choice Choice
(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .006-.018
CNMG-PM Hole
DHCP15 DHCP25 DHCP35 DHCP40 DHCP35 DHCP40 I.C. Thick Radius S.F.M. (Ft./Min.) 605-1095
D i a.
Inserts
CNMG-PM
CNMG-321-PM CNMG-090304-PM .375 .1250 .0156 .150 RADIUS
HOLE
CNMG-322-PM CNMG-090308-PM .375 .1250 .0312 .150
CNMG-431-PM CNMG-120404-PM .500 .1875 .0156 .203
CNMG-432-PM CNMG-120408-PM .500 .1875 .0312 .203
100° 80°
CNMG-433-PM CNMG-120412-PM .500 .1875 .0469 .203 I.C.
THICK
DNMG-PM
DNMG-PM
DNMG-331-PM DNMG-110404-PM .375 .1875 .0156 .150
Turning and Boring
SNMG-PM
SNMG-431-PM SNMG-120404-PM .500 .1875 .0156 .203 RADIUS
HOLE
SNMG-432-PM SNMG-120408-PM .500 .1875 .0312 .203
SNMG-433-PM SNMG-120412-PM .500 .1875 .0469 .203
90°
I.C.
TNMG-PM THICK
Toolholder (Metric)
Turning and Boring
TNMG-PM
TNMG-331-PM TNMG-160404-PM .375 .1875 .0156 .150 RADIUS
145° 35°
I.C.
Turning and Boring
Spare Parts
THICK
WNMG-PM WNMG-PM
WNMG-331-PM WNMG-060404-PM .375 .1875 .0156 .150 RADIUS
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-46
®
Technical Data
• Close tolerance machining
Stainless • With hole and sharp cutting edge • Micro surface finish
Steel • Negative rake • Low cutting force
• Great for thin wall tubing
Chipbreaker: ANSI ISO
Positive Material Application Insert Data Cutting Data
Description Description
20°
Steel Stainless Steel
Faster<———>Tougher Faster<—————————>Tougher
MP First First
Depth (In.): .004-.200
Choice Choice
(Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.018
CNMP-MP
CNMP-MP
Inserts
CNMP-431-MP CNMP-120404-MP .500 .1875 .0156 .203
CNMP-432-MP CNMP-120408-MP .500 .1875 .0312 .203 RADIUS
DNMP-MP
DNMP-331-MP DNMP-110404-MP .375 .1875 .0156 .150
RADIUS
DNMP-332-MP DNMP-110408-MP .375 .1875 .0312 .150
Toolholder (Inch)
DNMP-431-MP DNMP-150404-MP .500 .1875 .0156 .203
DNMP-432-MP DNMP-150408-MP .500 .1875 .0312 .203
SNMP-MP 125°
I.C.
55°
THICK
SNMP-MP
SNMP-432-MP SNMP-120408-MP .500 .1875 .0312 .203
RADIUS
HOLE
90°
TNMP-MP I.C.
THICK
TNMP-MP
I.C.
THICK
VNMP-MP
VNMP-MP
VNMP-331-MP VNMP-160404-MP .375 .1875 .0156 .150 RADIUS
HOLE
145° 35°
I.C.
Turning and Boring
THICK
WNMP-MP
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-47
®
Alloy Steel • Extra strong cutting edge with a • For high productivity and reliability
17° positive chip clearance • Used on large base of materials
Stainless • With hole and honed cutting edge • Good on scaly surfaces and intermittent
• Great chip flow control cuts
Steel
• Negative rake
ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive
Steel Stainless Steel
Faster<—————>Tougher Faster<—————>Tougher
17°
PR First
Choice
First
Choice
Depth (In.): .020-.282
Turning and Boring
CNMG-PR
CNMG-PR CNMG-432-PR CNMG-120408-PR .500 .1875 .0312 .203
CNMG-433-PR CNMG-120412-PR .500 .1875 .0469 .203
CNMG-542-PR CNMG-160608-PR .625 .2500 .0312 .250 RADIUS
DNMG-PR
Toolholder (Inch)
DNMG-PR
DNMG-332-PR DNMG-110408-PR .375 .1875 .0312 .150
DNMG-333-PR DNMG-110412-PR .375 .1875 .0469 .150
DNMG-432-PR DNMG-150408-PR .500 .1875 .0312 .203 RADIUS
HOLE
DNMG-442-PR DNMG-150608-PR .500 .2500 .0312 .203
DNMG-443-PR DNMG-150612-PR .500 .2500 .0469 .203
125° 55°
I.C.
THICK
SNMG-PR
SNMG-PR
SNMG-432-PR SNMG-120408-PR .500 .1875 .0312 .203
SNMG-433-PR SNMG-120412-PR .500 .1875 .0469 .203 RADIUS
Toolholder (Metric)
Turning and Boring
TNMG-PR TNMG-PR
TNMG-332-PR TNMG-160408-PR .375 .1875 .0312 .150
RADIUS
TNMG-333-PR TNMG-160412-PR .375 .1875 .0469 .150
TNMG-432-PR TNMG-220408-PR .500 .1875 .0312 .203
HOLE
TNMG-433-PR TNMG-220412-PR .500 .1875 .0469 .203
I.C.
THICK
Turning and Boring
Spare Parts
WNMG-PR
WNMG-PR WNMG-332-PR WNMG-060408-PR .375 .1875 .0312 .150
WNMG-333-PR WNMG-060412-PR .375 .1875 .0469 .150 RADIUS
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-48
®
Technical Data
• 10° positive chip clearance for the
Alloy Steel best combination of edge strength • Large depth of cut
and low cutting force • High productivity in machine
• With hole and honed cutting edge with limited power
Stainless
Steel • Negative rake • Good on intermittent cuts
ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive
Steel Stainless Steel
Faster<—————————>Tougher Faster<———>Tougher
10°
HR First
Choice
First
Choice
Depth (In.): .039-.472
Inserts
CNMM-HR
CNMM-432-HR CNMM-120408-HR .500 .1875 .0312 .203
CNMM-433-HR CNMM-120412-HR .500 .1875 .0469 .203
CNMM-543-HR CNMM-160612-HR .625 .2500 .0469 .250
CNMM-544-HR CNMM-160616-HR .625 .2500 .0625 .250
CNMM-HR
CNMM-643-HR CNMM-190612-HR .750 .2500 .0469 .312
CNMM-644-HR CNMM-190616-HR .750 .2500 .0625 .312
CNMM-646-HR CNMM-190624-HR .750 .2500 .0937 .312
RADIUS
Toolholder (Inch)
100° 80°
I.C.
THICK
SNMM-HR
90°
I.C.
THICK
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-49
®
CNMA-KR/CI
CNMA-431-KR CNMA-120404-KR .500 .1875 .0156 .203
CNMA-KR/CI CNMA-432-KR CNMA-120408-KR .500 .1875 .0312 .203
CNMA-433-KR CNMA-120412-KR .500 .1875 .0469 .203
CNMA-643-KR CNMA-190612-KR .750 .2500 .0469 .312 RADIUS
DNMA-KR/CI
DNMA-KR/CI
DNMA-442-KR DNMA-150608-KR .500 .2500 .0312 .203 RADIUS
HOLE
DNMA-443-KR DNMA-150612-KR .500 .2500 .0469 .203
DNMA-442-CI DNMA-150608-CI .500 .2500 .0312 .203
125° 55°
DNMA-443-CI DNMA-150612-CI .500 .2500 .0469 .203 I.C.
THICK
SNMA-KR/CI
SNMA-431-KR SNMA-120404-KR .500 .1875 .0156 .203
SNMA-KR/CI SNMA-432-KR SNMA-120408-KR .500 .1875 .0312 .203
SNMA-433-KR SNMA-120412-KR .500 .1875 .0469 .203
RADIUS
SNMA-643-KR SNMA-190612-KR .750 .2500 .0469 .312
Toolholder (Metric)
Turning and Boring
HOLE
SNMA-644-KR SNMA-190616-KR .750 .2500 .0625 .312
SNMA-432-CI SNMA-120408-CI .500 .1875 .0312 .203
SNMA-433-CI SNMA-120412-CI .500 .1875 .0469 .203 90°
I.C.
SNMA-644-CI SNMA-190616-CI .750 .2500 .0625 .312 THICK
TNMA-KR/CI TNMA-KR/CI
TNMA-331-KR TNMA-160404-KR .375 .1875 .0156 .150
RADIUS
TNMA-332-KR TNMA-160408-KR .375 .1875 .0312 .150
TNMA-333-KR TNMA-160412-KR .375 .1875 .0469 .150
HOLE
TNMA-432-KR TNMA-220408-KR .500 .1875 .0312 .203
TNMA-433-KR TNMA-220412-KR .500 .1875 .0469 .203
Turning and Boring
WNMA-KR/CI WNMA-KR/CI
WNMA-432-KR WNMA-080408-KR .500 .1875 .0312 .203
RADIUS
WNMA-433-KR WNMA-080412-KR .500 .1875 .0469 .203
WNMA-432-CI WNMA-080408-CI .500 .1875 .0312 .203 HOLE
80°
I.C.
THICK
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-50
®
Technical Data
• Extra strong cutting edge with a 17° • For high productivity and reliability
positive chip clearance • Used on large base of materials
• With hole and honed cutting edge • Good on scaly surfaces, intermittent
Chipbreaker: • Great chip flow control cuts, and castings
Positive • Negative rake
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
17°
PR Cast Iron
Faster<———————————————————>Tougher
First
Depth (In.): .012-.320
Choice
Inserts
CNMG-PR
CNMG-PR
CNMG-432-PR CNMG-120408-PR .500 .1875 .0312 .203
CNMG-433-PR CNMG-120412-PR .500 .1875 .0469 .203
CNMG-542-PR CNMG-160608-PR .625 .2500 .0312 .250 RADIUS
SNMG-PR
SNMG-PR SNMG-432-PR SNMG-120408-PR .500 .1875 .0312 .203
SNMG-433-PR SNMG-120412-PR .500 .1875 .0469 .203
SNMG-542-PR SNMG-150608-PR .625 .2500 .0312 .250 RADIUS
TNMG-PR TNMG-PR
TNMG-332-PR TNMG-160408-PR .375 .1875 .0312 .150
RADIUS
TNMG-333-PR TNMG-160412-PR .375 .1875 .0469 .150
TNMG-432-PR TNMG-220408-PR .500 .1875 .0312 .203
HOLE
TNMG-433-PR TNMG-220412-PR .500 .1875 .0469 .203
Turning and Boring
I.C.
THICK
Spare Parts
WNMG-PR WNMG-PR
WNMG-332-PR WNMG-060408-PR .375 .1875 .0312 .150
WNMG-333-PR WNMG-060412-PR .375 .1875 .0469 .150
RADIUS
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-51
®
Exotic High • Double sided ground 20° positive chipbreaker • Micro surface finish
Temper Alloy • Minimum of .008 cutting radius • Low cutting force
• With hole and a sharp cutting edge • Great for thin wall tubing
• Negative rake
Chipbreaker: ANSI ISO
Positive Material Application Insert Data Cutting Data
Description Description
Aluminum & Non-Ferrous High Temper Alloy
Faster<—————>Tougher Faster<—————>Tougher
20°
XF First First
Depth (In.): .002-.020
Choice Choice
(Coated) (Uncoated) (Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .0005-.002
Turning and Boring
Hole
D LX 410 D K 10 D K 25 DASK10 DASK25 DHK425 I.C. Thick Radius S.F.M. (Ft./Min.) 100-2000
D i a.
CNGP-XF
Inserts
100° 80°
I.C.
THICK
Turning and Boring
Toolholder (Inch)
DNGP-XF
DNGP-430-FN-XF DNGP-150402-FN-XF .500 .1875 .0080 .203
DNGP-430-EN-XF DNGP-150402-EN-XF .500 .1875 .0080 .203
DNGP-431-FN-XF DNGP-150404-FN-XF .500 .1875 .0156 .203
DNGP-XF DNGP-431-EN-XF DNGP-150404-EN-XF .500 .1875 .0156 .203
DNGP-432-FN-XF DNGP-150408-FN-XF .500 .1875 .0312 .203
RADIUS
DNGP-432-EN-XF DNGP-150408-EN-XF .500 .1875 .0312 .203 HOLE
Toolholder (Metric)
Turning and Boring
125° 55°
I.C.
THICK
VNGP-XF
VNGP-330-FN-XF VNGP-160402-FN-XF .375 .1875 .0080 .150
VNGP-330-EN-XF VNGP-160402-EN-XF .375 .1875 .0080 .150
VNGP-331-FN-XF VNGP-160404-FN-XF .375 .1875 .0156 .150
VNGP-331-EN-XF VNGP-160404-EN-XF .375 .1875 .0156 .150
VNGP-XF
RADIUS
Turning and Boring
HOLE
Spare Parts
145° 35°
I.C.
THICK
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-52
®
Technical Data
• Close tolerance machining
Exotic High • With hole and sharp cutting edge • Micro surface finish
Temper Alloy • Low cutting force
• Negative rake
• Great for thin wall tubing
Chipbreaker: ANSI ISO
Positive Material Application Insert Data Cutting Data
Description Description
20° High Temper Alloy
Aluminum
& Non-Ferrous
MP Faster<—————>Tougher
First
Faster<—————>Tougher
First
Depth (In.): .004-.200
Choice Choice
CNMP-MP (Coated) (Uncoated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.018
CNMP-MP
Inserts
CNMP-431-MP CNMG-120404-MP .500 .1875 .0156 .203 RADIUS
CNMP-432-MP CNMG-120408-MP .500 .1875 .0312 .203 HOLE
100° 80°
I.C.
DNMP-MP THICK
DNMP-MP
DNMP-331-MP DNMG-110404-MP .375 .1875 .0156 .150
RADIUS
DNMP-332-MP DNMG-110408-MP .375 .1875 .0312 .150 HOLE
SNMP-MP
SNMP-MP
SNMP-432-MP SNMG-120408-MP .500 .1875 .0312 .203 RADIUS
HOLE
90°
I.C.
THICK
TNMP-MP TNMP-MP
TNMP-331-MP TNMG-160404-MP .375 .1875 .0156 .150 RADIUS
I.C.
THICK
VNMP-MP
VNMP-MP VNMP-331-MP VNMG-160404-MP .375 .1875 .0156 .150 RADIUS
HOLE
145° 35°
I.C.
THICK
Turning and Boring
WNMP-MP
Spare Parts
80°
I.C.
THICK
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-53
®
CNMG-EPX CNMG-EPX
CNMG-431-EPX CNMG-120404-EPX .500 .1875 .0156 .203
CNMG-432-EPX CNMG-120408-EPX .500 .1875 .0312 .203
RADIUS
CNMG-433-EPX CNMG-120412-EPX .500 .1875 .0469 .203 HOLE
100° 80°
I.C.
THICK
DNMG-EPX DNMG-EPX
Turning and Boring
Toolholder (Inch)
SNMG-EPX
SNMG-EPX
SNMG-432-EPX SNMG-120408-EPX .500 .1875 .0312 .203
SNMG-433-EPX SNMG-120412-EPX .500 .1875 .0469 .203 RADIUS
HOLE
Toolholder (Metric)
Turning and Boring
90°
I.C.
THICK
TNMG-EPX TNMG-EPX
TNMG-331-EPX TNMG-160404-EPX .375 .1875 .0156 .150
TNMG-332-EPX TNMG-160408-EPX .375 .1875 .0312 .150 RADIUS
HOLE
I.C.
THICK
Turning and Boring
Spare Parts
WNMG-EPX WNMG-EPX
WNMG-331-EPX WNMG-060404-EPX .375 .1875 .0156 .150
WNMG-332-EPX WNMG-060408-EPX .375 .1875 .0312 .150 RADIUS
WNMG-431-EPX WNMG-080404-EPX .500 .1875 .0156 .203
HOLE
WNMG-432-EPX WNMG-080408-EPX .500 .1875 .0312 .203
80°
I.C.
THICK
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-54
®
Technical Data
• 10° positive chipbreaker • Good surface finishing
Chipbreaker: • With hole and honed cutting edge • Strong cutting edge
Positive • Good for intermittent cuts
• Negative rake
ANSI ISO
10°
EG Description
Material Application
Description
Insert Data Cutting Data
Standard
Carbon Steel &
Non-Ferrous
Alloy Steel
Depth (In.): .016-.250
(Uncoated) (Coated) (Uncoated) (Coated) Feed (In./Rev.) .008-.016
CNMG-EG Hole
D P 25 D C 656 D K 25 D V K 25 I.C. Thick Radius S.F.M. (Ft./Min.) 580-1095
Inserts
CNMG-432-EG CNMG-120408-EG .500 .1875 .0312 .203 RADIUS
HOLE
CNMG-433-EG CNMG-120412-EG .500 .1875 .0469 .203
CNMG-542-EG CNMG-160608-EG .625 .2500 .0312 .250
CNMG-543-EG CNMG-160612-EG .625 .2500 .0469 .250
100° 80°
CNMG-642-EG CNMG-190608-EG .750 .2500 .0312 .312 I.C.
THICK
DNMG-EG CNMG-643-EG CNMG-190612-EG .750 .2500 .0469 .312
DNMG-EG
DNMG-431-EG DNMG-150404-EG .500 .1875 .0156 .203 RADIUS
HOLE
DNMG-432-EG DNMG-150408-EG .500 .1875 .0312 .203
DNMG-542-EG DNMG-190608-EG .625 .2500 .0312 .250
Toolholder (Inch)
125°
DNMG-543-EG DNMG-190612-EG .625 .2500 .0469 .250 I.C.
THICK
RNMG-EG
RNMG-EG RNMG-32-EG RNMG-090100-EG .375 .1250 --- .150 HOLE
SNMG-EG
SNMG-322-EG SNMG-090308-EG .375 .1250 .0312 .150
SNMG-432-EG SNMG-120408-EG .500 .1875 .0312 .203 RADIUS
HOLE
SNMG-543-EG SNMG-150612-EG .625 .2500 .0469 .250
SNMG-EG SNMG-544-EG SNMG-150616-EG .625 .2500 .0625 .250
SNMG-643-EG SNMG-190612-EG .750 .2500 .0469 .312
90°
TNMG-EG
TNMG-221-EG TNMG-110304-EG .250 .1250 .0156 .089
TNMG-222-EG TNMG-110308-EG .250 .1250 .0312 .089
TNMG-321-EG TNMG-160304-EG .375 .1250 .0156 .150
TNMG-322-EG TNMG-160308-EG .375 .1250 .0312 .150
TNMG-EG TNMG-331-EG TNMG-160404-EG .375 .1875 .0156 .150 RADIUS
TNMG-332-EG VNMG-160408-EG .375 .1875 .0312 .150
TNMG-431-EG TNMG-220404-EG .500 .1875 .0156 .203 HOLE
Turning and Boring
VNMG-EG
VNMG-331-EG VNMG-160404-EG .375 .1875 .0156 .150 RADIUS
HOLE
THICK
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-55
®
15°
EL/ER ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Standard
Depth (In.): .004-.085
0°
EN (Uncoated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .002-.018
Hole
D K 10 D K 25 DHCK10 DHCP15 DC656 DHCM40 I.C. Thick Radius S.F.M. (Ft./Min.) 400-1250
KNUX-160405/10 D i a.
-EL / ER-11 KNUX-160405/10-EL / ER-11
Turning and Boring
KNUX-160405/10-EL / ER-12
KNUX-160405-EL-12 KNUX-160405-EL-12 .375 .1875 .0197 ---
SNG-EN
SNG-322-EN SNG-090308-EN .375 .1250 .0312 ---
Turning and Boring
Toolholder (Inch)
SNU-EN
SNU-321-EN SNU-090304-EN .375 .1250 .0156 ---
SNU-EN SNU-322-EN SNU-090308-EN .375 .1250 .0312 ---
Toolholder (Metric)
Turning and Boring
TNU-EN
TNU-432-EN TNU-220408-EN .500 .1875 .0312 ---
TNU-433-EN TNU-220412-EN .500 .1875 .0469 ---
TNU-542-EN TNU-270608-EN .625 .2500 .0312 ---
TNU-543-EN TNU-270612-EN .625 .2500 .0469 ---
TNU-544-EN TNU-270616-EN .625 .2500 .0625 ---
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-56
®
Inserts
Martensitic - Ferritic, 400 Series Finishing DHCP15 DHCP25 DHCP40 UF
and PH Stainless Steel Medium DHCP25 DHCP35 DHCP40 UM
Roughing - DHCP25 DHCP40 UR
X-Finishing D A S K 10 D A S K 25 DHK425 UE
Stainless Steel Finishing DHCP15 DHCP25 DHCP40 UF
Austenitic 200 and 300 Series Medium - DHCP35 DHCP40 UM
Roughing - DHCP40 DHCP40 UR
Finishing D A S K 10 D A S K 25 DHK425 KM
Gray Cast Iron
Medium D A S K 10 D A S K 25 DHK425 KM
135 - 270 BHN Roughing D A S K 10 D A S K 25 DHK425 KM
Finishing D A S K 10 D A S K 25 DHK425 KM
Gray Cast Iron
Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-57
®
6°
• Single sided 6° positive chipbreaker
• Precision ground I.C. For precise finishing and
Sharp
UE
UE A-60
• 7° positive rake thin w all tubing operations
7° • Bottom ground
6°
UM
UM
• 5° or 7° positive rake
For medium to finishing operations A-62 to A-63
5°, 7° • Bottom ground
Inserts
7°
• Single sided 7° positive chipbreaker
• Precision ground I.C.
UC
UC • 7° positive rake
CERMET - For finishing steel operations A-65
7°
• Bottom ground
Turning and Boring
STAINLESS STEEL
6°
• Single sided 6° positive chipbreaker
Sharp UE • Precision ground I.C. For extreme finishing operations A-60
UE • 7° positive rake
7° • Bottom ground
Toolholder (Metric)
Turning and Boring
7°
Spare Parts
7°
• Single sided 7° positive chipbreaker
• Precision ground I.C.
UC
UC • 7° positive rake
CERMET - For finishing steel operations A-65
7° • Bottom ground
20°
• Single sided 20° positive chipbreaker
For finishing to light roughing
SSF
SSF • Precision molded I.C. operations
A-66
• 7° positive rake
7°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-58
®
CAST IRON
Technical Data
• Single sided precision flat ground
KM • Precision ground I.C. A-67 to
KM
• 5°, 7° or 11° positive rake For cast iron finishing to roughing operations
A-68
5°, 7°, 11°
• Bottom ground
ALUMINUM
6°
• Single sided 6° positive chipbreaker
Inserts
7° • Bottom ground
NONFERROUS
• Single sided 6° high positive chipbreaker
• Molded I.C. A-62 to
6°
UM
UM • 5° or 7° positive rake For medium to finishing operations
A-63
7° • Bottom ground
• 13° chipbreaker
• Molded I.C. For all around turning from semi-finishing to A-73 to
13°
EN • 11° positive rake semi-roughing operations
A-74
11° • Bottom ground
• 13° chipbreaker
• Molded I.C. For all around turning from semi-finishing to A-73 to
13°
EL/ER semi-roughing operations
• 11° positive rake A-74
11°
• Bottom ground
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-59
®
ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive Steel Stainless Steel
6° Faster<——————>Tougher Faster<——————>Tougher
First First
Depth (In.): .002-.020
Choice Choice
Sharp
UE (Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .0005-.002
Turning and Boring
Hole
D A S K 10 D A S K 25 DHK425 DASK10 DASK25 DHK425 I.C. Thick Radius S.F.M. (Ft./Min.) 525-1435
7° D i a.
CCGT-UE
Inserts
DCGT-UE
DCGT-21.50/1-UE DCGT-070200-UE .250 .0937 .0010 .107
DCGT-UE
DCGT-21.50/4-UE DCGT-070201-UE .250 .0937 .0040 .107
DCGT-32.50/1-UE DCGT-11T300-UE .375 .1562 .0010 .178
DCGT-32.50/4-UE DCGT-11T301-UE .375 .1562 .0040 .178
VCGT-UE
Toolholder (Metric)
Turning and Boring
WCGT-UE
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-60
®
Technical Data
• 20° cutting point, 6° cutting edge • Micro surface finish
Alloy Steel • Good chip control • High productivity
• With hole and sharp cutting edge • High cutting speeds
Stainless • 7° positive rake • Low cutting force
Steel
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker:
Steel Stainless Steel
Positive
Faster<——————>Tougher Faster<——————>Tougher
First First
Depth (In): .006-.074
6°
UF Choice Choice
(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .002-.008
Hole
CCMT-UF
Inserts
CCMT-UF CCMT-21.50-UF CCMT-060202-UF .250 .0937 .0080 .107
CCMT-21.51-UF CCCMT-060204-UF .250 .0937 .0156 .107
CCMT-21.52-UF CCMT-060208-UF .250 .0937 .0312 .107
CCMT-32.50-UF CCMT-09T302-UF .375 .1562 .0080 .178
CCMT-32.51-UF CCMT-09T304-UF .375 .1562 .0156 .178
CCMT-32.52-UF CCMT-09T308-UF .375 .1562 .0312 .178
CCMT-431-UF CCMT-120404-UF .500 .1875 .0156 .220
CCMT-432-UF CCMT-120408-UF .500 .1875 .0312 .220
DCMT-UF
DCMT-UF
DCMT-21.50-UF DCMT-070202-UF .250 .0937 .0080 .107
Toolholder (Inch)
DCMT-21.51-UF DCMT-070204-UF .250 .0937 .0156 .107
DCMT-21.52-UF DCMT-070208-UF .250 .0937 .0312 .107
DCMT-32.50-UF DCMT-11T302-UF .375 .1562 .0080 .178
DCMT-32.51-UF DCMT-11T304-UF .375 .1562 .0156 .178
DCMT-32.52-UF DCMT-11T308-UF .375 .1562 .0312 .178
SCMT-UF SCMT-UF
SCMT-32.51-UF SCMT-09T304-UF .375 .1562 .0156 .178
SCMT-32.52-UF SCMT-09T308-UF .375 .1562 .0312 .178
SCMT-431-UF SCMT-120404-UF .500 .1875 .0156 .220
SCMT-432-UF SCMT-120408-UF .500 .1875 .0312 .220
TCMT-UF
VCMT-UF
VCMT-UF VCMT-220-UF VCMT-110302-UF .250 .1250 .0080 .107
VCMT-221-UF VCMT-110304-UF .250 .1250 .0156 .107
VCMT-222-UF VCMT-110308-UF .250 .1250 .0312 .107
VCMT-331-UF VCMT-160404-UF .375 .1875 .0156 .178
VCMT-332-UF VCMT-160408-UF .375 .1875 .0312 .178
Turning and Boring
WCMT-UF
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-61
®
Stainless
Steel ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Nonferrous Steel & Stainless Steel
Positive First
Depth (In.): .016-.140
Choice
(Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .003-.014
Turning and Boring
Hole
6°
UM D K 10 D K 25 DHCP25 DHCP35 DHCP40 I.C. Thick Radius
D i a.
S.F.M. (Ft./Min.) 725-1105
CCMT-UM
Inserts
5°, 7°
Molded I.C.
DCMT/GT-UM
Molded I.C.
DCMT-UM DCMT-21.51-UM DCMT-070204-UM .250 .0937 .0156 .107
DCGT-UM DCMT-21.52-UM DCMT-070208-UM .250 .0937 .0312 .107
DCMT-32.51-UM DCMT-11T304-UM .375 .1562 .0156 .178
DCMT-32.52-UM DCMT-11T308-UM .375 .1562 .0312 .178
DCMT-432-UM DCMT-150408-UM .500 .1875 .0312 .220
DCMT-433-UM DCMT-150412-UM .500 .1875 .0469 .220
Gound I.C.
DCGT-432-UM DCGT-150408-UM .500 .1875 .0312 .220
RCMG-UM
Toolholder (Metric)
Turning and Boring
Molded I.C.
RCMG-43-UM RCMG-120400-UM .500 .1875 --- .203
RCMG-EG
RCMG-64-UM RCMG-190600-UM .750 .2500 --- .312
RCMG-84-UM RCMG-250600-UM 1.00 .2500 --- .312
SCMT-UM
Molded I.C.
SCMT-32.51-UM SCMT-09T304-UM .375 .1562 .0156 .178
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-62
®
Technical Data
• 20° cutting point, 6° cutting edge semi-finishing to semi-roughing
Carbon Steel • Good chip control • For high productivity and trouble-free
• With hole and sharp cutting edge machining
Alloy Steel • 5° or 7° positive rake • Low cutting force
• All around performance
Stainless
Steel ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Nonferrous Steel & Stainless Steel
Positive First
Depth (In.) .016-.140
Choice
(Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .003-.014
Hole
5°, 7°
TCMT-UM
Inserts
TCMT-21.51-UM TCMT-110204-UM .250 .0937 .0156 .107
TCMT-21.52-UM TCMT-110208-UM .250 .0937 .0312 .107
TCMT-32.51-UM TCMT-16T304-UM .375 .1562 .0156 .178
TCMT-UM TCMT-32.52-UM TCMT-16T308-UM .375 .1562 .0312 .178
TCHT-UM
TCHT-UM
TCHT-21.51-UM TCHT-110204-UM .250 .0937 .0156 .107
TCHT-32.51-UM TCHT-16T304-UM .375 .1562 .0156 .178
TCHT-32.52-UM TCHT-16T308-UM .375 .1562 .0312 .178
Toolholder (Inch)
TCHT-432-UM TCHT-220408-UM .500 .1875 .0312 .220
VBMT-UM
VBMT-UM VBMT-331-UM VBMT-160404-UM .375 .1875 .0156 .178
VBMT-332-UM VBMT-160408-UM .375 .1875 .0312 .178
VCMT-UM
WCMT-UM
WCMT-21.51-UM WCMT-040204-UM .250 .0937 .0156 .107
WCMT-32.51-UM WCMT-06T304-UM .375 .1562 .0156 .178
WCMT-UM
Turning and Boring
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-63
®
Faster<——————>Tougher Faster<——————>Tougher
13°
UR First
Choice
First
Choice
Depth (In.): .018-.160
(Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.018
Turning and Boring
7°
Hole
DHCP25 DHCP40 DHCP25 DHCP40 I.C. Thick Radius S.F.M. (Ft./Min.) 660-1020
D i a.
CCMT-UR CCMT-UR
Inserts
SCMT-UR SCMT-UR
SCMT-32.51-UR SCMT-09T304-UR .375 .1562 .0156 .178
SCMT-32.52-UR SCMT-09T308-UR .375 .1562 .0312 .178
SCMT-431-UR SCMT-120404-UR .500 .1875 .0156 .220
SCMT-432-UR SCMT-120408-UR .500 .1875 .0312 .220
Toolholder (Metric)
Turning and Boring
TCMT-UR TCMT-UR
TCMT-21.51-UR TCMT-110204-UR .250 .0937 .0156 .107
TCMT-21.52-UR TCMT-110208-UR .250 .0937 .0312 .107
TCMT-32.51-UR TCMT-16T304-UR .375 .1562 .0156 .178
TCMT-32.52-UR TCMT-16T308-UR .375 .1562 .0312 .178
TCMT-32.53-UR TCMT-16T312-UR .375 .1562 .0469 .178
VCMT-UR VCMT-UR
VCMT-221-UR VCMT-110304-UR .250 .1250 .0156 .107
VCMT-222-UR VCMT-110308-UR .250 .1250 .0312 .107
VCMT-331-UR VCMT-160404-UR .375 .1875 .0156 .178
VCMT-332-UR VCMT-160408-UR .375 .1875 .0312 .178
Turning and Boring
WCMT-UR
WCMT-UR WCMT-21.51-UR WCMT-040204-UR .250 .0937 .0156 .107
WCMT-21.52-UR WCMT-040208-UR .250 .0937 .0312 .107
WCMT-32.51-UR WCMT-06T304-UR .375 .1562 .0156 .178
WCMT-32.52-UR WCMT-06T308-UR .375 .1562 .0312 .178
WCMT-431-UR WCMT-080404-UR .500 .1875 .0156 .220
WCMT-432-UR WCMT-080408-UR .500 .1875 .0312 .220
WCMT-433-UR WCMT-080412-UR .500 .1875 .0469 .220
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-64
®
Technical Data
• Single sided molded chipbreaker • For finishing steel and stainless steel
Alloy Steel
• With hole and sharp cutting edge • For machining at small depth of cut, high
• 7° positive rake feed rate, and small cross section
Stainless
Steel
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Steel Stainless Steel
Positive
7° Faster<—————>Tougher Faster<—————>Tougher
First First
Depth (In.): .006-.074
Choice Choice
UC (Uncoated) (Uncoated) Feed (In./Rev.) .002-.008
Inserts
CCGT-UC
Molded I.C.
CCMT-21.51-UC CCMT-060204-UC .250 .0937 .0156 .107
CCMT-21.52-UC CCMT-060208-UC .250 .0937 .0312 .107
CCMT-32.51-UC CCMT-09T304-UC .375 .1562 .0156 .178
CCMT-32.52-UC CCMT-09T308-UC .375 .1562 .0312 .178
Ground I.C.
CCGT-21.50-UC CCGT-060202-UC .250 .0937 .0080 .107
CCGT-32.50-UC CCGT-09T302-UC .375 .1562 .0080 .178
DCMT-UC
DCGT-UC DC_T-UC
Molded I.C.
TCMT-UC
TCGT-UC TC_T-UC
Molded I.C.
TCMT-21.51-UC TCMT-110204-UC .250 .0937 .0156 .107
Ground I.C.
TCGT-21.50-UC TCGT-110202-UC .250 .0937 .0080 .107
VCGT-UC VCGT-UC
Ground I.C.
VCGT-220-UC VCGT-110302-UC .250 .1250 .0080 .107
VCGT-221-UC VCGT-110304-UC .250 .1250 .0156 .107
WCMT-UC
Turning and Boring
WCGT-UC WC_T-UC
Spare Parts
Molded I.C.
WCMT-21.51-UC WCMT-040204-UC .250 .0937 .0156 .107
WCMT-32.51-UC WCMT-06T304-UC .375 .1562 .0156 .178
Ground I.C.
TCGT-21.50-UC TCGT-110202-UC .250 .0937 .0080 .107
TCGT-21.51-UC TCGT-110204-UC .250 .0937 .0156 .107
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-65
®
SCMT-SSF SCMT-SSF
SCMT-32.51-SSF SCMT-09T304-SSF .375 .1563 .0156 .178
TCMT-SSF TCMT-SSF
TCMT-21.51-SSF TCMT-110204-SSF .250 .0938 .0156 .107
Toolholder (Metric)
Turning and Boring
VCMT-SSF VCMT-SSF
VCMT-221-SSF VCMT-110304-SSF .250 .1250 .0156 .107
WCMT-SSF WCMT-SSF
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-66
®
Technical Data
• Precision ground I.C. • For finishing
• With hole and sharp cutting edge • Close tolerance machining conditions
• 5°, 7° & 11° positive rake
Chipbreaker:
Positive
ANSI ISO
Material Application Insert Data Cutting Data
KM Description Description
Cast Iron Cast Iron Cast Iron
5°, 7°, 11° Faster<>Tougher Faster<—————>Tougher Faster<>Tougher Depth (In.): .002-.070
First
Silicon Nitride Feed (In./Rev.) .002-.012
Choice
KS (Uncoated) (Coated) (Coated) (Coated) (Uncoated) (Coated) S.F.M. (Ft./Min.) 225-1625
Hole
CCGW-KM / KS
Inserts
Precision Ground I.C
Toolholder (Inch)
CCGW-433-KS CCGW-120412-KS .500 .1875 .0469 .220
CCMW-KM
CCMW-KM
Molded I.C.
CCMW-21.51-KM CCMW-060204-KM .250 .0938 .0156 .107
CCMW-32.51-KM CCMW-09T304-KM .375 .1563 .0156 .178
CCMW-32.52-KM CCMW-09T308-KM .375 .1563 .0312 .178
CCMW-431-KM CCMW-120404-KM .500 .1875 .0156 .220
CCMW-432-KM CCMW-120408-KM .500 .1875 .0312 .220
DCMW-KM
Turning and Boring
Molded I.C
DCGW-KM
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-67
®
• Single sided precision flat ground • For machining cast and ductile irons
Technical Data
Hole
D K 10 DK25 DASK10 DASK25 DHK425 DSNC1 DSNR1 I.C. Thick Radius S.F.M. (Sili. Nitr.) 930-6000
D i a.
5°, 7°, 11°
SCMW-KM
Inserts
Molded I.C.
SCMW-32.51-KM SCMW-09T304-KM .375 .1563 .0156 .178
SCMW-32.52-KM SCMW-09T308-KM .375 .1563 .0312 .178
SCMW-KM
SCMW-432-KM SCMW-120408-KM .500 .1875 .0312 .220
SCMW-433-KM SCMW-120412-KM .500 .1875 .0469 .220
Turning and Boring
Toolholder (Inch)
Molded I.C.
P
TCMW-21.51-KM TCMW-110204-KM .250 .0938 .0156 .107
TCMW-32.51-KM TCMW-16T304-KM .375 .1563 .0156 .178
TCMW-32.52-KM TCMW-16T308-KM .375 .1563 .0312 .178
C
VCGW-331-KM VCGW-160404-KM .375 .1875 .0156 .178
Spare Parts
Molded I.C.
VCMW-331-KM VCMW-160404-KM .375 .1875 .0156 .178
Precision Ground I.C.
VBGW-330/4-KM VBGW-160401-KM .375 .1875 .0040 .178
VBGW-331-KM VBGW-160404-KM .375 .1875 .0156 .178
B
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-68
®
Technical Data
• 20° cutting point, 6° cutting edge
High Temper • Micro surface finish
• .001 or .004 cutting radius
Alloy • Low cutting force
• With hole and sharp cutting edge
• 7° positive rake • Great for hard material
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Aluminum & Non-Ferrous High Temper Alloy
Positive
Faster<——————>Tougher Faster<——————>Tougher
6°
First First
Depth (In.):
Choice Choice
Inserts
CCGT-UE
CCGT-21.50/1-UE CCGT-060200-UE .250 .0937 .0010 .107
CCGT-UE CCGT-21.50/4-UE CCGT-060201-UE .250 .0937 .0040 .107
CCGT-32.50/1-UE CCGT-09T300-UE .375 .1562 .0010 .178
CCGT-32.50/4-UE CCGT-09T301-UE .375 .1562 .0040 .178
WCGT-UE
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-69
®
ANSI ISO
Material Application Insert Data Cutting Data
20° Description Description
FALP Aluminum
Hole
D K 10 D LX 410 DKT10 DOX425 I.C. Thick Radius S.F.M. (Ft./Min.) 455-9000
D i a.
CCGT-FALP
Inserts
DCGT-FALP
DCGT-21.50/8-FALP DCGT-070202-FALP .250 .0937 .0080 .107
DCGT-FALP DCGT-21.51-FALP DCGT-070204-FALP .250 .0937 .0156 .107
DCGT-32.50/8-FALP DCGT-11T302-FALP .375 .1562 .0080 .178
DCGT-32.51-FALP DCGT-11T304-FALP .375 .1562 .0156 .178
DCGT-32.52-FALP DCGT-11T308-FALP .375 .1562 .0312 .178
RCGT-FALP
Toolholder (Metric)
Turning and Boring
SCGT-FALP
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-70
®
Technical Data
• Precision ground sides and bottom • High productivity machining
• With hole and sharp cutting edge with good chip flow
ANSI ISO
Material Application Insert Data Cutting Data
20° Description Description
FALP Aluminum
First
Depth (In.): .001-.200
Choice
Inserts
TCGT-FALP
TCGT-21.51-FALP TCGT-110204-FALP .250 .0937 .0156 .107
TCGT-FALP
TCGT-32.51-FALP TCGT-16T304-FALP .375 .1562 .0156 .178
WCGT-FALP
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-71
®
ANSI ISO
10° EZ Description
Material Application
Description
Insert Data Cutting Data
EN Standard
11°
Nonferrous Steel Depth (In.): .002-.085
CD__ (Uncoated) (Uncoated) (Coated) (Uncoated) (Coated) Hole Feed (In./Rev.) .004-.026
D i a.
D K 10 D K 25 D V K 10 D P 25 D C 656 I.C. Thick Radius S.F.M. (Ft./Min.) 250-1250
Turning and Boring
TPGH-EZ
TPGH-21.51-EZ TPGH-110204-EZ .250 .0937 .0156 .120
Inserts
TPHT-EN
TPGH-21.51-EN TPGH-110204-EN .250 .0937 .0156 .120
TPHT-EN
Turning and Boring
Toolholder (Inch)
CDHB-EN
CDHB-S4T001-EN CDHB-S4T001-EN .156 .0400 .0040 .081
CDHB-EN
CDHB-S4T002-EN CDHB-S4T002-EN .156 .0400 .0070 .081
Toolholder (Metric)
Turning and Boring
CDGW-EN
CDGW-040101-EN CDGW-040101-EN .188 .0620 .0040 .087
CDGW-EN
CDGW-040102-EN CDGW-040102-EN .188 .0620 .0080 .087
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-72
®
Technical Data
• 20° cutting point, 6° cutting edge • Close tolerance machining
Chipbreaker:
• With hole and sharp cutting edge • Micro surface finish
Positive
• 11° or 20° positive rake • Low cutting force
0°
EN
11° or 20° ANSI ISO
Material Application Insert Data Cutting Data
TPMR-EN Description Description
Standard
Inserts
11° TPG-EN Precision Ground E
TPG-221-EN TPG-110304-EN .250 .1250 .0156 --
TEGE-E / TPG-E TPG-222-EN TPG-110308-EN .250 .1250 .0312 --
TPG-321-EN TPG-160304-EN .375 .1250 .0156 --
TPG-322-EN TPG-160308-EN .375 .1250 .0312 --
TPG-431-EN TPG-220404-EN .500 .1875 .0156 --
TPG-432-EN TPG-220408-EN .500 .1875 .0312 -- P
TPG-542-EN TPG-270608-EN .625 .2500 .0312 --
TPG-543-EN TPG-270612-EN .625 .2500 .0469 --
Toolholder (Inch)
TPUN-221-EN TPUN-110304-EN .250 .1250 .0156 --
TPUN-EN TPUN-222-EN TPUN-110308-EN .250 .1250 .0312 --
TPMR-EN Molded
TPMR-221-EN TPMR-110304-EN .250 .1250 .0156 --
TPMR-EL/ER Molded
TPMR-EL/ER
TPMR-221-EL-E TPMR-110304-EL-E .250 .1250 .0156 --
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-73
®
• Single sided
Technical Data
Chip Breaker: • 20° cutting point, 6° cutting edge • Close tolerance machining
Positive • With hole and sharp cutting edge • Micro surface finish
• 11° or 15° positive rake • Low cutting force
0°
EN
11° or 15°
SPMR-EL/ER (Uncoated) (Uncoated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.026
Turning and Boring
Hole
D K 10 D K 25 DHCK10 DC656 DHCP25 DHCP35 DTCN54 I.C. Thick Radius S.F.M. (Ft./Min.) 250-1250
D i a.
13°
EL/ER SDP-EN Precision Ground
Inserts
11°
SDP-322-EN SDP-090308-EN .375 .1250 .0312 .158
SDP-422-EN SDP-120308-EN .500 .1250 .0312 .178
SDP-EN SDP-532-EN SDP-150408-EN .625 .1875 .0312 .203
SPMR-EN Molded
SPMR-EN SPMR-321-EN SPMR-090304-EN .375 .1250 .0156 --
SPMR-ER/EL Molded
Spare Parts
SPMR-ER/EL
SPMR-422-EL-E SPMR-120308-EL-E .500 .1250 .0312 --
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-74
®
• Maximum Rigidity
Inserts
"W" - Wedge Lock Toolholder System
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-75
®
MULTI-LOCK TOOLHOLDER
Turning and Boring
Technical Data
Pages: A-90 to A-94 Pages: A-95 to A-97 Pages: A-98 to A-99 Page: A-99
PROFILE TOOLHOLDER
Turning and Boring
Spare Parts
KNUX inserts
Page: A-101
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-76
®
UTILITY TOOLHOLDER
STEC N STNC R
Page: A-139 Page: A-139
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-77
Toolholder Identification System
FAX: 979-282-2951
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
®
A-78
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®
FAX: 979-282-2951
A-79
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®
MC - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
Pg. A-80 Pg. A-81 Pg. A-81 Pg. A-82 Pg. A-83 Pg. A-83 Pg. A-82
Turning and Boring
Toolholder (Inch)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-80
®
Inserts
LEFT HAND OPPOSITE
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-81
®
MCMNN TOOLHOLDER
Style M - 40° Side Cutting Edge Angle
for negative 80° diamond CNM_ inserts
Toolholder (Metric)
Turning and Boring
CNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MCMNN12-4B 50198 0.75 0.75 4.50 1.500 432 ICSN-433 NL-46 CL-12 XNS-59 S-46
MCMNN16-4D 50200 1.00 1.00 6.00 1.500 432 ICSN-433 NL-46 CL-12 XNS-510 S-46
MCMNN16-5D 50202 1.00 1.00 6.00 1.750
543 ICSN-533 NL-58 CL-12 XNS-510 S-58
MCMNN20-5D 50204 1.25 1.25 6.00 1.750
MCMNN16-6D 50206 1.00 1.00 6.00 2.000 643 ICSN-633 NL-68 CL-30 XNS-59 S-68
For insert information see pages A-45 to A-51 & A-53 to A-55. MCMNN20-6D 50208 1.25 1.25 6.00 2.000
643 ICSN-633 NL-68 CL-30 XNS-510 S-68
For spare part information see pages A-202 to A-204. MCMNN24-6E 50210 1.50 1.50 7.00 2.000
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-82
®
Inserts
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MCRNR/L12-3B 50218 50219 0.75 0.75 4.5 0.875 0.800 332 ICSN-332 NL-34L CL-6 XNS-36 S-34
MCRNR/L12-4B 50220 50221 0.75 0.75 4.5 1.250 0.750
MCRNR/L16-4C 50224 50225 1.00 1.00 5.0 1.250 1.250
MCRNR/L16-4D 50228 50229 1.00 1.00 6.0 1.250 1.250 432 ICSN-433 NL-46 CL-9 XNS-58 S-46
MCRNR/L20-4D 50232 50233 1.25 1.25 6.0 1.250 1.500
MCRNR/L24-4E 50236 50237 1.50 1.50 7.0 1.250 2.000
MCRNR/L16-5D 50240 50241 1.00 1.00 6.0 1.375 1.250
MCRNR/L20-5D 50244 50245 1.25 1.25 6.0 1.375 1.500 543 ICSN-533 NL-58 CL-9 XNS-510 S-58
MCRNR/L85-5D 50248 50249 1.00 1.25 6.0 1.375 1.250
MCRNR/L16-6D 50252 50253 1.00 1.00 6.0 1.500 1.250
MCYNN TOOLHOLDER
Style Y - 50° Side Cutting Edge Angle
for negative 80° diamond CNM_ inserts
CNM_
Part No. L o ck Clamp S eat
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-83
®
MD - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-84
®
Inserts
MDJNR/L16-3C 50314 50315 1.000 1.000 5.0 1.25 1.250
MDJNR/L12-4B 50324 50325 0.750 0.750 4.5 1.25 1.000 432 IDSN-433 NL-46 CL-6 XNS-36 S-46
MDJNR/L16-4C 50328 50329 1.000 1.000 5.0 1.25 1.250
MDJNR/L16-4D 50332 50333 1.000 1.000 6.0 1.25 1.250
MDJNR/L20-4D 50336 50337 1.250 1.250 6.0 1.25 1.500
432 IDSN-433 NL-46 CL-20 XNS-48 S-46
MDJNR/L24-4D 50340 50341 1.500 1.500 6.0 1.25 2.000
MDJNR/L24-4E 50344 50345 1.500 1.500 7.0 1.25 2.000
MDJNR/L85-4D 50348 50349 1.000 1.250 6.0 1.25 1.250
MDJNR/L16-5C 50350 50351 1.000 1.000 5.0 1.75 1.250
MDJNR/L16-5D 50352 50353 1.000 1.000 6.0 1.75 1.250
MDJNR/L20-5D 50356 50357 1.250 1.250 6.0 1.75 1.500
Toolholder (Inch)
MDJNR/L24-5D 50360 50361 1.500 1.500 6.0 1.75 2.000
For insert information see pages A-45 to A-48, A-50 to A-51 & MDJNR/L24-5E 50364 50365 1.500 1.500 7.0 1.75 2.000
A-53 to A-55. MDJNR/L86-5E 50368 50369 1.000 1.500 7.0 1.75 1.250
For spare part information see pages A-202 to A-204.
MDPNN TOOLHOLDER
Style P - 27.5° Side Cutting Edge Angle
for negative 55° diamond DNM_ inserts
DNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Spare Parts
Insert
MDPNN12-4B 50370 0.75 0.75 4.5 1.75
MDPNN16-4D 50372 1.00 1.00 6.0 1.75 432 IDSN-433 NL-46 CL-12 XNS-510 S-46
MDPNN20-4D 50374 1.25 1.25 6.0 1.75
MDPNN16-5D 50376 1.00 1.00 6.0 2.00
MDPNN20-5D 50378 1.25 1.25 6.0 2.00
MDPNN24-5D 50380 1.50 1.50 6.0 2.00
543 IDSN-533 NL-58 CL-30 XNS-510 S-58
MDPNN24-5E 50382 1.50 1.50 7.0 2.00
For insert information see pages A-45 to A-48, A-50 to A-51 & MDPNN85-5D 50384 1.00 1.25 6.0 2.00
A-53 to A-55. MDPNN86-5D 50386 1.00 1.50 6.0 2.00
For spare part information see pages A-202 to A-204.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-85
®
SAV
EM
O N S ONEY
ETS
Set !!
ST5CR Utility Turning Sets O
• 5 T ffers:
o
• 10 olholde
Inser rs
ts
Toolholder (Metric)
Turning and Boring
°
°
45
0°
30
3°
0°
R
R
N
R
R
DC
NC
EC
AC
ST
ST
ST
ST
ST
Holders
85096 0.500 3.5 Shown TCMT-21.51-UM-DHCP25 T-7 Storage Box
1 Insert
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-86
®
MS - Style Toolholders
SNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MSDNN08-3A 50392 0.500 0.500 4.0 1.000
MSDNN08-3B 50394 0.500 0.500 4.5 1.000
322 ISSN-322 NL-34 CL-6 XNS-36 S-34
MSDNN10-3B 50396 0.625 0.625 4.5 1.000
MSDNN12-3B 50398 0.750 0.750 4.5 1.000
MSDNN12-4B 50400 0.750 0.750 4.5 1.375
Turning and Boring
MSDNN16-4D 50402 1.000 1.000 6.0 1.375 432 ISSN-433 NL-46 CL-9 XNS-59 S-46
MSDNN85-4D 50404 1.000 1.250 6.0 1.375
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-87
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-88
®
Technical Data
Turning and Boring
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Inserts
Part No. 733101- SNM_
L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MSSNR/L08-3A 50564 50565 0.50 0.50 4.0 1.000 0.404
322 ISSN-322 NL-34 CL-6 XNS-36 S-34
MSSNR/L08-3B 50568 50569 0.50 0.50 4.5 1.000 0.404
MSSNR/L12-4B 50572 50573 0.75 0.75 4.5 1.250 0.675
MSSNR/L16-4C 50576 50577 1.00 1.00 5.0 1.250 0.925
432 ISSN-433 NL-46 CL-9 XNS-59 S-46
MSSNR/L16-4D 50580 50581 1.00 1.00 6.0 1.250 0.925
MSSNR/L85-4D 50582 50583 1.00 1.25 6.0 1.250 0.925
MSSNR/L16-5D 50584 50585 1.00 1.00 6.0 1.375 0.847
Toolholder (Inch)
MSSNR/L20-5E 50590 50591 1.25 1.25 7.0 1.375 1.097
MSSNR/L20-6D 50592 50593 1.25 1.25 6.0 1.500 1.011
For insert information see pages A-45 to A-51, & A-53 to A-55. 643 ISSN-633 NL-68 CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204. MSSNR/L24-6E 50596 50597 1.50 1.50 7.0 1.500 1.492
SAV
E
O N MONEY
SET
S!!
SGT Slot Grip Sets
Positive Stop Neutral
X 10 PCS. X 10 PCS.
Spare Parts
* Available in this Catalog in the Cut-Off section. For further information, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-89
®
MT - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
Pg. A-90 Pg. A-91 Pg. A-91 Pg. A-92 Pg. A-92 Pg. A-93 Pg. A-93 Pg. A-94 Pg. A-94
Turning and Boring
Toolholder (Inch)
MTANR/L12-3B 50618 50619 0.750 0.750 4.5 1.000 0.750 322 ITSN-333
NL-34L CL-6 XNS-36 S-34
332 ITSN-322
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-90
®
MTCNN TOOLHOLDER
Style C - 0° End Cutting Edge Angle
for negative triangle TNM_ inserts
Inserts
TNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MTCNN08-3A 50664 .50 0.50 4.0 1.000
MTCNN08-3B 50666 .50 0.50 4.5 1.000 322 ITSN-333
NL-34L CL-7 XNS-36 S-34
MTCNN44-3D 50668 .50 1.00 6.0 1.000 332 ITSN-322
MTCNN44-3F 50670 .50 1.00 8.0 1.000
MTCNN12-4B 50672 .75 0.75 4.5 1.375
MTCNN64-4D 50674 .75 1.00 6.0 1.375
MTENN TOOLHOLDER
Style E - 30° Side Cutting Edge Angle
for negative triangle TNM_ inserts
TNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MTENN08-2A 50690 0.500 0.500 4.0 1.000 221 — NL-23 CL-6 XNS-36 —
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-91
®
322 ITSN-333
NL-34L CL-6 XNS-36 S-34
MTFNR/L16-3C 50742 50743 1.000 1.000 5.0 1.000 1.250 332 ITSN-322
MTFNR/L16-3D 50746 50747 1.000 1.000 6.0 1.000 1.250
MTFNR/L16-4C 50750 50751 1.000 1.000 5.0 1.250 1.250
MTFNR/L16-4D 50754 50755 1.000 1.000 6.0 1.250 1.250
MTFNR/L20-4D 50758 50759 1.250 1.250 6.0 1.250 1.500
432 ITSN-433 NL-46 CL-9 XNS-510 S-46
MTFNR/L24-4E 50762 50763 1.500 1.500 7.0 1.250 2.000
MTFNR/L85-4D 50766 50767 1.000 1.250 6.0 1.250 1.250
MTFNR/L86-4E 50768 50769 1.000 1.500 7.0 1.250 1.250
MTFNR/L16-5C 50770 50771 1.000 1.000 5.0 1.375 1.250
MTFNR/L16-5D 50774 50775 1.000 1.000 6.0 1.375 1.250
MTFNR/L20-5D 50778 50779 1.250 1.250 6.0 1.375 1.500
543 ITSN-533 NL-58 CL-12 XNS-510 S-58
MTFNR/L24-5E 50782 50783 1.500 1.500 7.0 1.375 2.000
Turning and Boring
Toolholder (Inch)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-92
®
Inserts
221 — NL-23 CL-19 XNS-36 —
MTJNR/L10-2B 50886 50887 0.625 0.625 4.5 1.000 0.750
MTJNR/L10-3B 50890 50891 0.625 0.625 4.5 1.000 0.875
322 ITSN-333
MTJNR/L12-3B 50894 50895 0.750 0.750 4.5 1.000 1.000 NL-34L CL-6 XNS-36 —
332 ITSN-322
MTJNR/L16-3D 50898 50899 1.000 1.000 6.0 1.000 1.250
MTJNR/L16-4D 50902 50903 1.000 1.000 6.0 1.250 1.250
MTJNR/L20-4D 50906 50907 1.250 1.250 6.0 1.250 1.500
432 ITSN-433 NL-46 CL-9 XNS-510 —
MTJNR/L20-4E 50908 50909 1.250 1.250 7.0 1.250 1.500
MTJNR/L85-4D 50910 50911 1.000 1.250 6.0 1.250 1.250
MTJNR/L16-5D 50914 50915 1.000 1.000 6.0 1.500 1.250
MTJNR/L20-5D 50918 50919 1.250 1.250 6.0 1.500 1.500
MTJNR/L24-5E 50922 50923 1.500 1.500 7.0 1.500 2.000 543 ITSN-533 NL-58 CL-9 XNS-510 —
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-93
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-94
®
MV - Style Toolholders
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-95
®
For insert information see pages A-45-47, 53 & 55. MVJNR/L20-4D 51094 51095 1.25 1.25 6.0 2.125 1.50
For spare part information see pages A-202 to A-204.. MVJNR/L24-4E 51098 51099 1.50 1.50 7.0 2.125 2.00
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-96
®
Toolholder (Inch)
For insert information see pages A-45-47, 53 & 55. MVTNR/L20-3D 51146 51147 1.25 1.25 6.0 1.625 1.50
For spare part information see pages A-202 to A-204.
MVTNR/L24-3E 51150 51151 1.50 1.50 7.0 1.625 1.75
MVVNN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for negative 35° diamond VNM_ inserts
VNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MVVNN12-3B 51160 0.75 0.75 4.5 1.75
MVVNN16-3C 51162 1.00 1.00 5.0 1.75 332 IVSN-322 NL-34L CL-30 XNS-510 S-34
MVVNN16-3D 51164 1.00 1.00 6.0 1.75
For insert information see pages A-45-47, 53 & 55. MVVNN16-4C 51166 1.00 1.00 5.0 2.25
432 IVSN-433 NL-46 CL-30 XNS-510 S-46
For spare part information see pages A-202 to A-204. MVVNN16-4D 51168 1.00 1.00 6.0 2.25
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-97
®
MRGNR/L10-4B 51194 51195 0.625 0.625 4.5 1.250 0.875 43 — NL-44 CL-9 XNS-59 —
Spare Parts
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-98
®
Toolholder (Inch)
For insert information see page A-62. MRGOR/L20-6E 51248 51249 1.25 1.25 7.0 1.80 3.50 1.50 64 RS-63P PL-68 CL-9 XNS-58 —
For spare part information see pages A-202 to A-204. MRGOR/L24-8E 51252 51253 1.25 1.50 7.0 2.05 3.88 2.00 84 RS-83P PL-68 CL-12 XNS-58 —
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-99
®
& A-53 to A-55. WTJNR/L16-3D 51627 51629 1.00 1.00 6.0 1.00 1.000 332 S 6016P P 0502 C 6016N V 6016 V 83006
For spare part information see pages A-202 to A-204. WTJNR/L20-3E 51631 51633 1.25 1.25 7.0 1.00 1.250
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-100
®
Inserts
Part No. 733101- KNUX
S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Spring Wrench
R.H. L.H. Pin Screw Pin
Insert
CKJNR/L12-5C 51592 51593 0.75 0.75 5.0 1.34 1.00
Toolholder (Inch)
CKJNR/L16-5D 51594 51595 1.00 1.00 6.0 1.34 1.25 160405 5311 V0616 SC510 M428 CBR40
For insert information see page A-54. CKN16L† SKN16L†
For spare part information see pages A-202 to A-204. CKJNR/L20-5E 51596 51597 1.25 1.25 7.0 1.34 1.25
* For right hand tools † For left hand tools
SAV
E
O N MONEY
SET
S!!
QV Milling Set
• .1406
85606 .750 1.00 QV-100-S612-075
SDGX-19C_ • .1562 Storage
Spare Parts
T-20
D V P 56M • .1719 B ox
85610 1.00 1.00 QV-100-S612-100
• .1875
• .2031
85614 .750 1.00 QV-100-S616-075
• .2187 Storage
T-20
• .2344* B ox
* Available in this Catalog in the Milling section. For further 85618 1.00 1.00 QV-100-S616-100
• .2500*
information, please contact our sales department. * Insert has two (2) cutting edges
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-101
®
CS - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-102
®
CSDPN TOOLHOLDER
Style D - 45° Side Cutting Edge Angle
for 11° positive square SPG inserts
Inserts
SPG Optional
Part No. S eat Clamp Clamp
Description A B C E Gage S eat Clamp Chip
733101- Screw Clip Screw
Insert Breaker
CSDPN08-3J 51330 0.500 0.500 3.5 1.000
CSDPN10-3B 51332 0.625 0.625 4.5 1.000 322 — — HC-9 CLP-9 CS-96 S 3B C
CSDPN12-3B 51334 0.750 0.750 4.5 1.000
CSDPN12-4B 51336 0.750 0.750 4.5 1.375
CSDPN16-4D 51338 1.000 1.000 6.0 1.375
CSDPN64-4D 51340 0.750 1.000 6.0 1.375 422 SM-40 S-4 HC-12 CLP-12 CS-126 S 4B E
CSDPN65-4D 51342 0.750 1.250 6.0 1.375
CSDPN85-4D 51344 1.000 1.250 6.0 1.375
CSDPN16-6D 51346 1.000 1.000 6.0 1.625
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-103
®
CT - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
Pg. A-105 Pg. A-107 Pg. A-104 Pg. A-107 Pg. A-105 Pg. A-106 Pg. A-106
Turning and Boring
Toolholder (Inch)
TP G Optional
Turning and Boring
CTAPR/L06-2J 51382 51383 0.375 0.375 3.5 0.875 0.515 221 — — HC-9 CLP-9 CS-94
CTAPR/L08-2J 51386 51387 0.500 0.500 3.5 0.875 0.515
T2AC
CTAPR/L10-2B 51390 51391 0.625 0.625 4.5 0.875 0.640 221 — — HC-9 CLP-9 CS-96
CTAPR/L55-2D 51394 51395 0.625 1.250 6.0 0.875 0.640
CTAPR/L12-3B 51398 51399 0.750 0.750 4.5 1.250 0.765
CTAPR/L16-3D 51402 51403 1.000 1.000 6.0 1.250 1.015 322 SM-41 S-4 HC-12 CLP-12 CS-126 T3AE
CTAPR/L65-3D 51406 51407 0.750 1.250 6.0 1.250 0.765
CTAPR/L16-4D 51410 51411 1.000 1.000 6.0 1.250 1.015
For insert information see pages A-68, A-72 to A-73. 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
For spare part information see pages A-202 to A-204. CTAPR/L85-4D 51414 51415 1.000 1.250 6.0 1.250 1.015
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-104
®
CTCON TOOLHOLDER
Style C - 0° End Cutting Edge Angle
for 11° positive triangle TPG inserts
TP G Optional
Part No. S eat Clamp Clamp
Description A B C E Gage S eat Clamp Chip
733101- Screw Clip Screw
Insert Breaker
CTCON08-3J 51424 0.50 0.50 3.5 1.125 322 — — HC-9 CLP-9 CS-96
T3AE
CTCON44-3F 51426 0.50 1.00 8.0 1.125 322 SM-41 S-4 HC-9 CLP-9 CS-96
Toolholder (Inch)
For insert information see pages A-68, A-72 to A-73. CTCON64-4F 51430 0.75 1.00 8.0 1.375 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
For spare part information see pages A-202 to A-204. CTCON66-4F 51432 0.75 1.50 8.0 1.375
CTFPR/L12-3B 51446 51447 0.750 0.750 4.5 1.125 1.000 322 SM-41 S-4 HC-12 CLP-12 CS-126 T3AE
CTFPR/L16-3D 51450 51451 1.000 1.000 6.0 1.125 1.250
CTFPR/L12-4B 51454 51455 0.750 0.750 4.5 1.125 1.000
CTFPR/L16-4C 51458 51459 1.000 1.000 5.0 1.000 1.250
CTFPR/L16-4D 51462 51463 1.000 1.000 6.0 1.000 1.250 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
CTFPR/L20-4D 51466 51467 1.250 1.250 6.0 1.000 1.500
CTFPR/L85-4D 51470 51471 1.000 1.250 6.0 1.000 1.250
CTFPR/L16-5D 51474 51475 1.000 1.000 6.0 1.250 1.250
For insert information see pages A-68, A-72 to A-73. CTFPR/L20-5D 51478 51479 1.250 1.250 6.0 1.250 1.500 543 SM-99 S-10 HC-12 CLP-12 CS-126 T5AG
For spare part information see pages A-202 to A-204. CTFPR/L24-5E 51482 51483 1.500 1.500 7.0 1.250 2.000
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-105
®
CTGPR/L20-5D 51520 51521 1.250 1.250 6.0 1.375 1.500 543 SM-99 S-10 HC-12 CLP-12 CS-126 T5AG
For insert information see pages A-68, A-72 to A-73.
For spare part information see pages A-202 to A-204. CTGPR/L24-5E 51524 51525 1.500 1.500 7.0 1.375 2.000
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-106
®
Toolholder (Inch)
R.H. L.H. Screw
For insert information see page A-73. Insert
For spare part information see pages A-202 to A-204. CTAER/L06-7 51380 51381 0.375 0.375 2.5 0.625 0.375 731 HC-7 SHC-7
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-107
®
ST - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
Pg. A-108 Pg. A-109 Pg. A-109 Pg. A-110 Pg. A-110 Pg. A-111 Pg. A-111 Pg. A-112
Pg. A-113 Pg. A-113
Turning and Boring
Toolholder (Inch)
STACR/L08-2J 51558 51559 0.500 0.500 3.5 0.625 0.500 21.51 TS-25.45-6M1 T-7
STACR/L08-2D 51550 51551 0.500 0.500 6.0 0.625 0.500
STACR/L10-2A 51560 51561 0.625 0.625 4.0 0.625 0.625
STACR/L10-2D 51552 51553 0.625 0.625 6.0 0.625 0.625
STACR/L10-3B 51563 51565 0.625 0.625 4.5 0.750 0.625
STACR/L10-3D 51554 51555 0.625 0.625 6.0 0.750 0.625
32.52 TS-4.7-10M1 T-15
STACR/L12-3B 51562 51567 0.750 0.750 4.5 1.125 0.750
STACR/L64-3D 51564 51569 0.750 1.000 6.0 1.125 0.750
For insert information see pages A-61, A-63 to A-66 & A-71. STACR/L85-4D 51566 51571 1.000 1.250 6.0 1.250 1.000
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. STACR/L106-4D 51568 51572 1.250 1.500 6.0 1.250 1.250
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-108
®
STCCR TOOLHOLDER
Style C - 0° End Cutting Edge Angle
for 7° positive triangle TCMT inserts
STDCR TOOLHOLDER
Style D - 45° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-109
®
STECN TOOLHOLDER
Style E - 30° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts
TCMT
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
STECN06-2 51622 0.375 0.375 2.5
STECN08-2J 51624 0.500 0.500 3.5 21.51 TS-25.45-6M1 T-7
STECN10-2A 51626 0.625 0.625 4.0
STECN12-3B 51628 0.750 0.750 4.5
32.52 TS-4.7-10M1 T-15
Turning and Boring
For insert information see pages A-61, A-63 to A-66 & A-71. STECN85-4D 51632 1.000 1.250 6.0
For spare part information see pages A-202 to A-204. 432 TS-5.8-10M1 T-20
STECN106-4D 51634 1.250 1.500 6.0
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-110
®
Inserts
Part No. 733101- TCMT
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STGCR/L06-2 51672 51673 0.375 0.375 2.5 0.50 0.500
STGCR/L08-2J 51676 51677 0.500 0.500 3.5 0.50 0.625 21.51 TS-25.45-6M1 T-7
STGCR/L10-2A 51680 51681 0.625 0.625 4.0 0.50 0.750
STGCR/L10-3B 51684 51685 0.625 0.625 4.5 0.85 0.750
Toolholder (Inch)
For insert information see pages A-61, A-63 to A-66 & A-71. STGCR/L16-3D 51692 51693 1.000 1.000 6.0 0.85 1.250
For spare part information see pages A-202 to A-204.
STGCR/L20-4D 51696 51697 1.250 1.250 6.0 1.25 1.500 432 TS-5.8-10M1 T-20
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-111
®
STNC R /L TOOLHOLDER
Style N - 3° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts
Turning and Boring
Technical Data
Turning and Boring
For insert information see pages A-61, A-63 to A-66 & A-71. STNCR/L85-4D 51746 51761 1.000 1.250 6.0 1.250 1.000
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. STNCR/L106-4D 51748 51763 1.250 1.500 6.0 1.250 1.250
SAV
E
O N MONEY
SET
S!!
* Available in this Catalog in the Boring section. For further information, please contact our sales department.
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-112
®
Inserts
Part No. 733101- T P _T
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-113
®
SC - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
Pg. A-115 Pg. A-117 Pg. A-116 Pg. A-115 Pg. A-116 Pg. A-116 Pg. A-117
Pg. A-118 Pg. A-119 Pg. A-118 Pg. A-119 Pg. A-120
Turning and Boring
Toolholder (Inch)
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-114
®
Inserts
LEFT HAND OPPOSITE
SCLCR/L06-2J 51800 51801 0.375 0.375 3.5 0.50 0.500 21.51 TS-25.45-6M1 T-7
SCLCR/L08-2J 51814 51815 0.500 0.500 3.5 0.50 0.625
Spare Parts
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-115
®
SCMCN TOOLHOLDER
Style M - 40° Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
Turning and Boring
Technical Data
Turning and Boring
C C _T Insert
Part No. Torx
Description A B C Gage Torx
733101- K ey
Insert Screw
SCMCN06-2 51828 0.375 0.375 2.5
SCMCN06-2J 51834 0.375 0.375 3.5 21.51 TS-25.45-6M1 T-7
SCMCN10-2A 51829 0.625 0.625 4.0
SCMCN08-3J 51830 0.500 0.500 3.5
SCMCN08-3A 51836 0.500 0.500 4.0
SCMCN10-3A 51831 0.625 0.625 4.0
32.52 TS-4.7-10M1 T-15
SCMCN10-3B 51838 0.625 0.625 4.5
SCMCN12-3B 51840 0.750 0.750 4.5
SCMCN16-3D 51832 1.000 1.000 6.0
Turning and Boring
Toolholder (Inch)
For insert information see pages A-61 to A-62 & A-64 to A-66. SCMCN12-4B 51842 0.750 0.750 4.5
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SCMCN16-4D 51844 1.000 1.000 6.0
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-116
®
Inserts
Part No. 733101- C C _T
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCRCR/L06-2 51859 51861 0.375 0.375 2.5 0.50 0.439
21.51 TS-25.45-6M1 T-7
SCRCR/L08-2J 51863 51865 0.500 0.500 3.5 0.50 0.564
SCYCN TOOLHOLDER
Style Y - 50° Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
C C _T Insert
Part No. Torx
Description A B C Gage Torx
733101- K ey
Insert Screw
SCYCN06-2J 51854 0.375 0.375 3.5 21.51 TS-25.45-6M1 T-7
SCYCN08-3A 51856 0.500 0.500 4.0
SCYCN10-3B 51858 0.625 0.625 4.5 32.52 TS-4.7-10M1 T-15
SCYCN12-3B 51860 0.750 0.750 4.5
For insert information see pages A-61 to A-62 & A-64 to A-66. SCYCN12-4B 51862 0.750 0.750 4.5
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SCYCN16-4D 51864 1.000 1.000 6.0
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-117
®
For insert information call the Dorian Tool sales department . SCGPR/L08-3J 51874 51875 0.500 0.500 3.5 0.69 0.625
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SCGPR/L12-3B 51878 51879 0.750 0.750 4.5 0.69 1.000
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-118
®
SCMPN TOOLHOLDER
Style M - 40° Side Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts
Inserts
C P _T Insert
Part No. Torx
Description A B C Gage Torx
733101- K ey
Insert Screw
SCMPN06-2 51894 0.375 0.375 2.5 21.51 TS-25.45-6M1 T-7
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-119
®
Description A B C E F Gage
Toolholder (Inch)
SAV
E
O N MONEY
SET
S!!
TPBN Medium TPBN Large
Boring Set Boring Set
Negative 5° End Cutting Edge Angle Negative 5° End Cutting Edge Angle
Toolholder (Metric)
Turning and Boring
for 11° positive 60° triangle inserts for 11° positive 60° triangle inserts
For a Precise Bore
For a Precise Bore
With a Quality Boring Bar
With a Quality Boring Bar
Set Offers: From Roughing Set Offers: From Roughing
• 4 Boring Bars To Finishing, • 3 Boring Bars To Finishing,
• 20 Inserts Square Shoulders • 20 Inserts Square Shoulders
to Through Bores to Through Bores
x 20 PCS. x 20 PCS.
(2) (2)
733101- Siz e Bore (4) (20) 733101- Siz e Bore (3) (20)
Torx (1) Torx (1)
Boring Bars Inserts Boring Bars Inserts
Spare Parts
K ey K ey
.500 .430 TPBN06-2 1.00 1.115 TPBN16-3
(10)TPGH-321-EZ-DC656 T-10
.500 .590 TPBN08-2 (10)TPGH-21.51-EZ-DC656 T-7 Storage Storage
85086 85090 1.25 1.370 TPBN20-3
.625 .682 TPBN10-2 (10)TPGH-321-EZ-DC656 T-10 Box B ox
(10)TPGH-432-EZ-DC656 T-20
.750 .845 TPBN12-3 1.50 1.680 TPBN24-4
* Available in this Catalog in the Boring section. For further information, please contact our sales department.
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-120
®
SD - Style Toolholders
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-121
®
For insert information see pages A-61 to A-62 & A-64 to A-66. SDJCR/L12-4B 51896 51897 0.750 0.750 4.5 1.25 1.000
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SDJCR/L16-4D 51900 51901 1.000 1.000 6.0 1.25 1.250
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-122
®
SDPCN TOOLHOLDER
Style P - 27.5° Side Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts
Inserts
D C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SDPCN06-2J 51910 0.375 0.375 3.5
SDPCN06-2D 51942 0.375 0.375 6.0
21.51 TS-25.45-6M1 T-7
SDPCN08-2A 51912 0.500 0.500 4.0
SDPCN08-2D 51943 0.500 0.500 6.0
SDPCN08-3D 51944 0.500 0.500 6.0
SDPCN10-3B 51914 0.625 0.625 4.5
SDPCN10-3D 51945 0.625 0.625 6.0 32.52 TS-4.7-10M1 T-15
SDPCN12-3B 51916 0.750 0.750 4.5
SDPCN16-3D 51918 1.000 1.000 6.0
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-123
®
SR - Style Toolholders
Technical Data
Turning and Boring
Inserts
SROC N TOOLHOLDER
Style O - Profiling, Plunging, and Turning
for 7° positive round RCGT inserts
Toolholder (Metric)
Turning and Boring
RCGT
Part No. Insert Torx
Description A B C E F Gage
Turning and Boring
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-124
®
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-125
®
SROPN TOOLHOLDER
Style O - Profiling, Plunging, and Turning
for 11° positive round RPGT inserts
Turning and Boring
Technical Data
RPGT
Part No. Insert Torx
Description A B C E F Gage
733101- Torx Screw key
Insert
Turning and Boring
For insert information contact Dorian Tool sales department. SROPN16-10D 52168 1.000 1.000 6.0 1.000 0.697 1003M0 TS-35.6-9M1 T-15
For spare part information see pages A-202 to A-204. SROPN20-10D 52169 1.250 1.250 6.0 1.250 0.822
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-126
®
Inserts
Part No. 733101- RPGT
Insert Torx
Description A B C E1 E2 F Gage
R.H. L.H. Torx Screw K ey
Insert
Toolholder (Inch)
For insert information contact Dorian Tool sales department. SRCPR/L16-10D 52228 52229 1.000 1.000 6.0 1.23 2.230 1.197 1003M0 TS-35.6-9M1 T-15
For spare part information see pages A-202 to A-204. SRCPR/L20-10D 52230 52231 1.250 1.250 6.0 1.23 2.480 1.447
SAV
E
O N MONEY
SET
S!!
SSQDR Turning Set
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-127
®
SS - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
SSDCN TOOLHOLDER
Style D - 45° Side Cutting Edge Angle
for 7° positive square SC_T inserts
Toolholder (Metric)
Turning and Boring
S C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SSDCN08-3A 51932 0.500 0.500 4.0
SSDCN10-3B 51934 0.625 0.625 4.5 32.52 TS-4.7-10M1 T-15
SSDCN12-3B 51936 0.750 0.750 4.5
For insert information see pages A-61 to A-62, A-64 & A-66. SSDCN16-4D 51938 1.000 1.000 6.0
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SSDCN20-4D 51940 1.250 1.250 6.0
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-128
®
Inserts
LEFT HAND OPPOSITE
Toolholder (Inch)
For insert information see pages A-61 to A-62, A-64 & A-66. SSRCR/L16-4D 51972 51973 1.000 1.000 6.0 0.875 1.130 432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SSRCR/L20-4D 51976 51977 1.250 1.250 6.0 0.875 1.380
SAV
E
O N MONEY
SET
S!!
SCLCR SDUCR
Miniature Boring Set Miniature Boring Set
x 10 PCS. x 10 PCS.
Part No. Shank Min. (1) Part No. Shank Min. (1)
733101- Siz e Bore (3) (10) 733101- Siz e Bore (3) (10)
Torx (1) Torx (1)
Spare Parts
* Available in this Catalog in the Boring section. For further information, please contact our sales department.
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-129
®
SV - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts
Pg. A-131 Pg. A-134 Pg. A-132 Pg. A-135 Pg. A-130 Pg. A-131 Pg. A-132 Pg. A-136
Pg. A-133 Pg. A-136 Pg. A-113 Pg. A-135 Pg. A-134
Turning and Boring
Toolholder (Inch)
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-130
®
Inserts
LEFT HAND OPPOSITE
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-131
®
For insert information see page A-63. SVUBR/L08-2J 51996 51997 0.500 0.500 3.5 0.50 0.830
221 TS-25.45-6M1 T-7
For spare part information see pages A-202 to A-204. SVUBR/L10-2A 51998 51999 0.625 0.625 4.0 0.50 0.955
SVVBN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 5° positive 35° diamond VBMT inserts
Toolholder (Metric)
Turning and Boring
VBMT
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SVVBN12-3B 52062 0.75 0.75 4.5
For insert information see page A-63. SVVBN16-3D 52064 1.00 1.00 6.0 332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SVVBN20-3D 52066 1.25 1.25 6.0
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-132
®
Inserts
LEFT HAND OPPOSITE
SVVCN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts
V C _T
Part No. Insert Torx
Spare Parts
Description A B C Gage
733101- Torx Screw K ey
Insert
SVVCN06-2J 52076 0.375 0.375 3.5
SVVCN08-2A 52078 0.500 0.500 4.0 221 TS-25.45-6M1 T-7
SVVCN10-2B 52080 0.625 0.625 4.5
SVVCN12-3B 52082 0.750 0.750 4.5
SVVCN16-3D 52084 1.000 1.000 6.0 332 TS-4.7-10M1 T-15
SVVCN20-3D 52086 1.250 1.250 6.0
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. SVVCN16-4D 52087 1.000 1.000 6.0
432 TS-5.8-10M1 T20
For spare part information see pages A-202 to A-204. SVVCN20-4D 52089 1.250 1.250 6.0
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-133
®
For insert information see pages A-60, A-69, & A-71. SVLCR/L16-4D 52091 52092 1.00 1.00 6.0 1.625 1.50
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVLCR/L20-4D 52093 52094 1.25 1.25 6.0 1.625 1.75
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-134
®
Inserts
LEFT HAND OPPOSITE
SVVPN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 11° positive 35° diamond VP_T inserts
V P _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
For insert information see page A-71 . SVVPN16-4D 52262 1.000 1.000 6.0
432 TS-5.8-10M1 T20
For spare part information see pages A-202 to A-204. SVVPN20-4D 52263 1.250 1.250 6.0
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-135
®
For insert information see page A-71 . SVLPR/L16-4D 52274 52275 1.00 1.00 6.0 1.625 1.50
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVLPR/L20-4D 52276 52277 1.25 1.25 6.0 1.625 1.75
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
A-136
®
SW - Style Toolholders
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
A-137
®
For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. SWNCR/L10-2D 51130 51131 0.625 0.625 6.0 0.50 0.625
For spare part information see pages A-202 to A-204. SWNCR/L10-3D 51132 51133 0.625 0.625 6.0 0.69 0.625 32.52 TS-4.7-10M1 T-15
SSQDR TOOLHOLDER
Style Q - Convex Radius Cutting Edge
for 15° positive square convex SDGX inserts
Toolholder (Metric)
Turning and Boring
Convex
Radius
Toolholder
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-138
®
Technical Data
Turning
1 Insert + 5 Tools =Facing
Chamfering
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-139
®
Turning and Boring
Technical Data
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-140
®
Boring System
• Maximum rigidity
• Utilizes lock pin and clamp
• Holds insert and seat secure
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-141
®
S-MDPN R/L Boring Bar S-MDQN R/L Boring Bar S-MDUN R/L Boring Bar
For Negative 55° Diamond DNM_ Inserts For Negative 55° Diamond DNM_ Inserts For Negative 55°Diamond DNM_ Inserts
Page: A-147 Page: A-147 Page: A-148
Turning and Boring
S-MSKN R/L Boring Bar S-MTFN R/L Boring Bar S-MTUN R/L Boring Bar
For Negative Square SNM_ Inserts For Negative Triangle TNM_ Inserts For Negative Triangle TNM_ Inserts
Inserts
S-MVUN R/L Boring Bar S-MVXN R/L Boring Bar S-MWLN R/L Boring Bar
For Negative 35° Diamond VNM_ Inserts For Negative 35° Diamond VNM_ Inserts For Negative Trigon WNM_ Inserts
Page: A-150 Page: A-150 Page: A-151
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-142
®
S-SDUC R/L Boring Bar S-SDQC R/L Boring Bar S-SCFC R/L Boring Bar
For 7° Positive 55° Diamond DC_T Inserts For 7° Positive 55° Diamond DC_T Inserts For 7° Positive 80°Diamond CC_T Inserts
Inserts
S-SCLC R/L Boring Bar S-SDXC R/L Boring Bar S-SSKC R/L Boring Bar S-STFC R/L Boring Bar
For 7° Positive 80° Diamond CC_T Inserts For 7° Positive 55° Diamond DC_T Inserts For 7° Positive Square SCM_ Inserts For 7° Positive Triangle TC_T Inserts
Page: A-153 Page: A-155 Page: A-155 Page: A-156
S-STUCR Boring Bar S-SVMCR Boring Bar S-SVQC R/L Boring Bar S-SVUC R/L Boring Bar
For 7° Positive Triangle TC_T Inserts For 7° Positive 35° Diamond VC_T Inserts For 7° Positive 35° Diamond VC_T Inserts For 7° Positive 35° Diamond VC_T Inserts
Page: A-156 Page: A-157 Page: A-157 Page: A-158
S-SCFP R/L Boring Bar S-SCLP R/L Boring Bar S-SDUP R/L Boring Bar S-SDXP R/L Boring Bar
S-STFP R/L Boring Bar S-STLP R/L Boring Bar S-STUPR Boring Bar
For 11° Positive Triangle TPG_ Inserts For 11° Positive Triangle TPG_ Inserts For 11° Positive Triangle TPG_ Inserts
Page: A-161 Page: A-162 Page: A-162
DOUBLE INSERT
BORING BARS CARBIDE BORING BARS
Turning and Boring
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-143
FAX: 979-282-2951
Boring Bar Identification System
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
DORIAN TOOL INT'L
®
A-144
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®
FAX: 979-282-2951
A-145
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®
S24U-MCKNR/L-4 54994 54995 1.760 14.0 1.50 0.890 12° 432 ICSN-433 NL-46 CL-20 XNS-47 S-46
Toolholder (Inch)
For insert information see pages A-45 to A-51 & A-53 to A-55. S32V-MCKNR/L-4 54996 54997 2.400 16.0 2.00 1.281 8°
For spare part information see pages A-202 to A-204. S32V-MCKNR/L-5 54998 54999 2.400 16.0 2.00 1.281 10° 543 ICSN-533 NL-58 CL-12 XNS-510 S-58
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-146
®
Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51 & S20U-MDPNR/L-4 55053 55054 1.705 14.0 1.25 1.000 13°
432 IDSN-433 NL-46 CL-20 XNS-47 S-46
A-53 to A-55. S24U-MDPNR/L-4 55055 55056 2.000 14.0 1.50 1.125 10°
For spare part information see pages A-202 to A-204.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-147
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-148
®
Inserts
L o ck Clamp Seat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S12S-MTFNR/L-3 55150 55151 1.000 10.0 0.75 0.500 14° 322 — NL-33 CL-7 XNS-35 —
S16T-MTFNR/L-3 55154 55155 1.280 12.0 1.00 0.640 14°
S20U-MTFNR/L-3 55158 55159 1.530 14.0 1.25 0.765 14° 322 ITSN-333
NL-34L CL-7 XNS-35 S-34
S24U-MTFNR/L-3 55162 55163 1.780 14.0 1.50 0.890 11° 332 ITSN-322
S28U-MTFNR/L-3 55166 55167 2.030 14.0 1.75 1.015 11°
S20U-MTFNR/L-4 55170 55171 1.530 14.0 1.25 0.765 14°
S24U-MTFNR/L-4 55174 55175 2.060 14.0 1.50 0.890 11°
S28U-MTFNR/L-4 55178 55179 2.312 14.0 1.75 1.156 11°
S32V-MTFNR/L-4 55182 55183 2.562 16.0 2.00 1.281 11° 432 ITSN-433 NL-46 CL-9 XNS-59 S-46
Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51 &
A-53 to A-55. S40V-MTFNR/L-4 55190 55191 3.062 16.0 2.50 1.531 11°
For spare part information see pages A-202 to A-204. S48Y-MTFNR/L-4 55194 55195 3.562 18.0 3.00 1.781 11°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-149
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-150
®
Multi-Lock Negative Insert & Clamp Lock 11° Positve Insert Boring Bars
Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51, S20U-MWLNR/L-4 55326 55327 1.53 14.0 1.25 0.765 14°
432 IWSN-432 NL-46 CL-20 XNS-47 —
& A-53 to A-54. S24U-MWLNR/L-4 55330 55331 1.78 14.0 1.50 0.890 11°
For spare part information see pages A-202 to A-204.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-151
®
SAV
E
O N MONEY
SET
TNMG CNMG S!!
Medium Turning Set Medium Turning Set
Toolholder (Metric)
Turning and Boring
x 10 pcs. x 10 pcs.
Turning and Boring
Spare Parts
Part No. Shank Tool 12 pc. Set Includes Part No. Shank Tool 12 pc. Set Includes
733101- Siz e Length (1) Toolholder (10) Inserts (1) 733101- Siz e Length (1) Toolholder (10) Inserts (1)
85212 0.75 4.50 MTJNR12-3B 85196 0.75 4.50 MCLNR12-4B
TNMG-332-PM-DHCP25 Storage Box CNMG-432-PM-DHCP25 Storage Box
85213 1.00 6.00 MTJNR16-3D 85197 1.00 6.00 MCLNR16-4D
* Available in this Catalog in the Turning section. For further information, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-152
®
Toolholder (Inch)
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S12S-SCFCR/L-3 55422 55423 0.93 10.0 0.750 1.875 .500 5°
32.52 TS-4.7-8M1 T-15
For spare part information see pages A-202 to A-204. S16T-SCFCR/L-3 55424 55425 1.20 12.0 1.000 1.875 .640 4°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-153
®
S16T-SDUCR/L-3 55576 55577 1.500 12.0 1.000 2.500 .750 4° 32.52 TS-4.7-10M1 T-15
Toolholder (Inch)
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S20U-SDUCR/L-3 55580 55581 1.750 14.0 1.250 2.500 .875 4°
For spare part information see pages A-202 to A-204. S16T-SDUCR/L-4 55582 55583 1.500 12.0 1.000 2.500 .750 5° 432 TS-5.8-10M1 T-20
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-154
®
Toolholder (Inch)
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S12S-SDXCR/L-3 55430 55431 0.98 10.0 0.750 1.250 0.562 5°
32.52 TS-4.7-8M1 T-15
For spare part information see pages A-202 to A-204. S16T-SDXCR/L-3 55432 55433 1.30 12.0 1.000 1.500 0.750 3°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-155
®
For insert information see pages A-61, A-63 to A-66 & A-71. S20U-STFCR/L-3 55620 55621 1.530 14.0 1.250 2.500 .765 5° 32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S24U-STFCR/L-3 55624 55625 1.780 14.0 1.500 2.500 .890 4°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-156
®
Min. V C _T
Part No. Insert Torx
Description Bore C D E F Gage
733101- Torx Screw K ey
B Insert
S08R-SVMCR-2 55730 0.98 8.0 0.500 0.75 0.312
221 TS-25.45-6M1 T-7
Toolholder (Inch)
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. S12S-SVMCR-3 55732 1.30 10.0 0.750 1.25 0.500
332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S16T-SVMCR-3 55733 1.30 12.0 1.000 1.50 0.640
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-157
®
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. S16T-SVUCR/L-3 55808 55809 2.000 12.0 1.00 1.500 0.750 6°
332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S20U-SVUCR/L-3 55812 55813 2.250 14.0 1.25 2.000 1.000 6°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-158
®
Toolholder (Inch)
For insert information see page A-60 to A-61, A-63 to A-66, A-69 & A-71. S20U-SWUCR/L-4 55944 55945 1.530 14.0 1.250 2.500 .765 5° 432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. S24U-SWUCR/L-4 55948 55949 1.780 14.0 1.500 2.500 .890 5°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-159
®
For insert information call the Dorian Tool sales department . S12S-SCLPR/L-3 55769 55770 0.93 10.0 0.750 1.250 0.500 2° 32.52 TS-4.7-8M1 T-15
For spare part information see pages A-202 to A-204. S16T-SCLPR/L-3 55771 55772 1.20 12.0 1.000 1.875 0.640 0°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-160
®
Toolholder (Inch)
For insert information contact Dorian Tool sales department . S12S-SDXPR/L-3 55788 55789 0.98 10.0 0.750 1.250 0.562 2°
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S16T-SDXPR/L-3 55790 55791 1.30 12.0 1.000 1.500 0.750 0°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-161
®
For insert information see page A-72. S16T-STLPR-3 55854 1.115 12.0 1.000 2.500 .555 0° 322 TS-44-3-M T-15
For spare part information see pages A-202 to A-204. S20T-STLPR-3 55856 1.370 12.0 1.250 2.500 .682 0°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-162
®
Technical Data
From Roughing to Finishing, Square Shoulders to Through Bores
For 7° positive triangle TCMT Inserts
• Small Hole Capacity - to a minimum of .500 • Better Finish - The clearance angle of the insert, in relation to the
• High Tech - Insert pocket has been scientifically designed to cutting edge, gives the best micro finish
eliminate vibration and maximize the depth of cut • Fast Material Removal - The positive insert with advanced chip
• Rigidity - Bar made of heat treated, precision ground alloy steel breaker design allows for heavier cuts
• Insert Locking - The insert is securely held with the Torx screw
to reduce tool slipping
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-163
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-164
®
• Small Hole Capacity - to a minimum of .175 • Better Finish - The clearance angle of the insert, in relation to the
• High Tech - Insert pocket has been scientifically designed to cutting edge, gives the best micro finish
eliminate vibration and maximize the depth of cut • Eliminate Reamers - The small hole boring capacity can now bore
• Rigidity - Bar made of heat treated, precision ground alloy steel holes that were once reamed
as well as solid carbid
• Insert Locking - The insert is securely held with the Torx screw
to reduce tool slipping
Toolholder (Inch)
Pages: A-179 to A-180
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-165
®
Miniature
Boring
Turning and Boring
Inserts
Min. C C _T Insert
Part No. 733101- Torx
Description Bore C D D1 E F K° Gage Torx
R.H. L.H. K ey
B Insert Screw
Turning and Boring
S06H-SCLCR/L-2 55450 55451 .394 4.0 .375 .315 1.25 .236 -11°
Toolholder (Inch)
TS-25.45
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S08K-SCLCR/L-2 55454 55455 .550 5.0 .500 .390 1.50 .275 -9° 21.51 T-7
-6M1
For spare part information see pages A-202 to A-204. S10M-SCLCR/L-2 55458 55459 .708 6.0 .625 .472 2.00 .354 -7°
Miniature
Toolholder (Metric)
Turning and Boring
Boring
Min. D C _T Insert
Part No. 733101- Torx
Description Bore C D E F F1 K° Gage Torx
R.H. L.H. K ey
B Insert Screw
S06H-SDUCR/L-2 55540 55541 .492 4.0 .375 0.875 .324 .197 -11°
TS-25.45
For insert information see pages A-60 to A-62, A-64 to A-66, A-69 to A-70. S08K-SDUCR/L-2 55544 55545 .610 5.0 .500 1.125 .383 .197 -9° 21.51 T-7
-6M1
For spare part information see pages A-202 to A-204. S10M-SDUCR/L-2 55548 55549 .768 6.0 .625 1.500 .433 .197 -7°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-166
®
Toolholder (Inch)
For insert information see pages A-61, A-63 to A-66, & A-71.
S08H-STUCR-1.2-3 55726 .313 4.0 .50 .300 1.125 .157 52.50 TS-06M T-6
For spare part information see pages A-202 to A-204.
S08H-STUCR-1.2-4 55728 .374 4.0 .50 .358 1.125 .189
Miniature
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-167
®
Miniature
Boring
Turning and Boring
Inserts
For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. S08K-SWUCR-2 55907 0.550 5.0 .500 .390 1.50 .275 -9° 21.51 TS-25.45-6M1 T-7
For spare part information see pages A-202 to A-204. S10M-SWUCR-2 55908 0.708 6.0 .625 .472 2.00 .354 -7°
SAV
E
O N MONEY
SET
S!!
SWUCR SWUCR
Medium Boring Set Miniature Boring Set
Toolholder (Metric)
Turning and Boring
Negative 3° End Cutting Edge Angle Negative 3° End Cutting Edge Angle
for 7° positive 80° trigon inserts for 7° positive 80° trigon inserts
• Precision finishing operation Set Offers: • Precision finishing operation Set Offers:
• For steel & stainless steel • 3 Boring Bars • For steel & stainless steel • 3 Boring Bars
• Sharp cutting edge • 10 Inserts • Sharp cutting edge • 10 Inserts
• Good chip control • Good chip control
x 10 x 10
PCS. PCS.
Turning and Boring
733101- Siz e Bore (3) (10) 733101- Siz e Bore (3) (10)
Torx (1) Torx (1)
Boring Bars Inserts Boring Bars Inserts
K ey K ey
.375 .394 S06H-SWUCR-2 .500 .228 S08H-SWUCR-1.2-2
WCMT-21.51- Storage WCMT-52.50- Storage
85072 .500 .550 S08K-SWUCR-2 T-7 85070 .500 .308 S08H-SWUCR-1.2-3 T-6
UF-DHCP25 B ox UF-DHCP25 B ox
.625 .708 S10M-SWUCR-2 .500 .374 S08H-SWUCR-1.2-4
* Available in this Catalog in the Boring section. For further information, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-168
®
· One-half the cost in tooling · One less tool to index · Standard indexable insert
· One station saved · Less down time · Standard hardware
· One less tool to set-up · Improve productivity · Heat treated alloy ground steel
· Reduce production cost
Inserts
Manual Lathe
Hardinge Chucker S-DCLN double 80° diamond insert boring bar.
Turning Center Page: A-170
TURNING
Turning is performed with the
DCLN double 80° diamond insert boring toolholder.
double insert boring bar, Page: A-170
eliminating tool changes. The
right insert is offset ahead of the
left insert to create clearance in
BORING
Boring is performed with the S-DWLN double trigon insert boring bar.
Page: A-172
same double insert boring bar,
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-169
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-170
®
Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51 & A-53 to A-55. S24U-DTUN-4 57566 2.000 14.0 1.50 0.890 1.780 11° 433 ITSN-432 NL-46 CL-9 XNS-58 S-46
For spare part information see pages A-202 to A-204. S32V-DTUN-4 57570 2.625 16.0 2.00 1.281 2.562 11° 433 ITSN-432 NL-46 CL-9 XNS-59 S-46
Boring
And
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-171
®
S16T-DWLN-4 57618 1.50 12.0 1.00 .665 1.33 14° 432 — NL-44 CL-6 XNS-36
Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51 & A-53 to A-54. S20U-DWLN-4 57622 1.75 14.0 1.25 .765 1.53 14°
432 IWSN-432 NL-46 CL-6 XNS-36
For spare part information see pages A-202 to A-204. S24U-DWLN-4 57626 2.00 14.0 1.50 .890 1.78 11°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-172
®
Technical Data
Turning and Boring
Inserts
Part No. Min. C C _T
Insert Torx
Description733101- Bore C D F F1 K° Gage
Torx Screw K ey
R.H. B Insert
Toolholder (Inch)
21.51 TS-25.45-6M1 T-7
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S10L-DCLC-2 57704 0.938 5.5 .625 .406 0.812 5°
For spare part information see pages A-202 to A-204. S12M-DCLC-3 57708 1.063 6.0 .750 .500 1.000 5° 32.52 TS-4.7-10M1 T-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-173
®
S10L-DTUC-2 57740 1.000 5.5 0.625 .437 0.874 5° 21.51 TS-25.45-6M1 T-7
Toolholder (Inch)
For insert information see pages A-61, A-63 to A-66 & A-71. S12M-DTUC-2 57744 1.062 6.0 0.750 .500 1.000 5°
For spare part information see pages A-202 to A-204. S16N-DTUC-3 57748 1.312 6.5 1.000 .640 1.280 5° 32.52 TS-4.7-10M1 T-15
Boring
And
Toolholder (Metric)
Turning and Boring
Threading
Turning and Boring
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-174
®
Page: A-179
• Results in a longer tool life
• Better surface finish
Mini E-SWUCR Boring Bar
For 7° Positive Trigon WC_T Inserts
Page: A-180
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-175
®
For insert information see pages A-61 to A-62 & A-64 to A-66. E20U-SCLCR/L-4 56010 56011 1.470 14.0 1.250 .765 5
431 TS-5.8-10M1 T-15
For spare part information see pages A-202 to A-204. E24U-SCLCR/L-4 56012 56013 1.760 14.0 1.500 .890 5
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-176
®
Toolholder (Inch)
For insert information see pages A-61 to A-62 & A-64 to A-66. E12S-SDXCR/L-3 56031 56032 0.980 10.0 0.750 0.625 7
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. E16T-SDXCR/L-3 56033 56034 1.300 12.0 1.000 0.750 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-177
®
Carbide Screw Lock 7° & 11° Positive Insert Boring Bars With Coolant
For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. E12S-SWUCR/L-3 56046 56047 0.930 10.0 0.750 0.500 10
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. E16T-SWUCR/L-3 56048 56049 1.200 12.0 1.000 0.625 5
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-178
®
Miniature Carbide Screw Lock 7° Positive Insert Boring Bars With Coolant
Toolholder (Inch)
For insert information contact the Dorian Tool sales department . E3.5H-SCLDR/L-2 56059 56060 .245 4.0 .218 .125 12°
040102 TS-18.35-1.5M1 T-7
For spare part information see pages A-202 to A-204. E04H-SCLDR/L-2 56061 56062 .270 4.0 .250 .138 6°
Miniature
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-179
®
Miniature Carbide Screw Lock 7° Positive Insert Boring Bars With Coolant
Miniature
Carbide
Turning and Boring
Inserts
SAV
E
O N MONEY
SET
S!!
STVOR SER
Threading Toolholder Set Threading Toolholder Set
Toolholder (Metric)
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-180
®
• Maximum rigidity
• Utilizes lock pin and clamp
• Holds insert and seat secure
Toolholder (Inch)
"W" - Wedge Lock System
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-181
®
PROFILE TOOLHOLDER
Turning and Boring
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-182
®
SVJP R/L Toolholder SVLP R/L Toolholder SVTP R/L Toolholder SVVP R/L Toolholder
For 11° Positive For 11° Positive For 11° Positive For 11° Positive
35° Diamond VP_T inserts 35° Diamond VP_T inserts 35° Diamond VP_T inserts 35° Diamond VP_T inserts
Page: A-190 Page: A-191 Page: A-191 Page: A-192
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-183
®
F A
Toolholder (Metric)
Turning and Boring
5° U
C
B B
E
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-184
®
F A
3° C
B B
Inserts
E LEFT HAND OPPOSITE
45° TYP
F A
B B
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-185
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-186
®
Inserts
Part No. 733101- KNUX
S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Spring Wrench
R.H. L.H. Pin Screw Pin
Insert
CKJNR/L2020-K16 54382 54383 20 20 125 34 25
CKN16R* SKN16R*
Toolholder (Inch)
CKN16L† SKN16L†
For insert information see page A-56. CKJNR/L3225-P16 54386 54387 25 32 170 34 32
For spare part information see pages A-202 to A-204. * For right hand tools † For left hand tools
Call
app for sp
lica e
tion cial
Need Technical Assistance? tool s
ing! and
!
Engineers are avialable for Technical Assistance
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-187
®
A
F
C
5°
B B
Turning and Boring
A
F
Toolholder (Metric)
Turning and Boring
3° C
B B
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-188
®
A
F
C
3°
B B
Inserts
E LEFT HAND OPPOSITE
Toolholder (Inch)
SDJCR/L1616-H11 54152 54153 16 16 100 21 20
For insert information see pages A-61 to A-62 & A-64 to A-66. SDJCR/L2020-K11 54154 54155 20 20 125 22 25
11T308 S5515P BO509 TS-35.6-11M1 T-15
For spare part information see pages A-202 to A-204. SDJCR/L2525-M11 54156 54157 25 25 150 24 32
SRDCN TOOLHOLDER
Style D - Profiling, Plunging, and Turning
for 7° positive round RC_T inserts
R C _T
Part No. Insert Torx
Turning and Boring
Description A B C E F Gage
733101- Torx Screw key
Insert
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-189
®
45° TYP
F A
C
Turning and Boring
B B
Inserts
3°
C
Toolholder (Metric)
Turning and Boring
B B
For insert information see page A-71. SVJPR/L2525-K22 54314 54315 25 25 125 33 32
220408 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVJPR/L3232-M22 54316 54317 32 32 150 33 38
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-190
®
Technical Data
A
F
B B
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Toolholder (Inch)
11° R.H. L.H. Insert
For insert information see page A-71. SVLPR/L2525-K22 54340 54341 25 25 125 41 38
220408 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVLPR/L3232-M22 54342 54343 32 32 150 41 45
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-191
®
SVV_N TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 5° / 7° / 11° positive 35° diamond V__T inserts
Turning and Boring
Technical Data
V B _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
5° Insert
Inserts
V C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SVVCN2020-K16 54181 20 20 125
VBMT INSERT 7° SVVCN2525-M16 54184 25 25 150
160408 TS-35.6-11M1 T15
For insert information see page A-63. SVVCN2525-K22 54182 25 25 125
For spare part information see pages A-202 to A-204. 220408 TS-5.8-10M1 T20
SVVCN3232-M22 54183 32 32 150
VCGT INSERT
For insert information see pages A-60, A-65 & A-71. V P _T
Part No. Insert Torx
For spare part information see pages A-202 to A-204. Description A B C Gage
Turning and Boring
23°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-192
®
SVH_R/L TOOLHOLDER
Style H - 17.5° Side Cutting Edge Angle 37,5°
for 5° / 7° positive 35° diamond V__T inserts
VBMT INSERT
Part No. 733101- V C _T
For insert information see page A-63. S eat Insert Torx
Description A B C F Gage S eat
For spare part information see pages A-202 to A-204. Screw Torx Screw K ey
7° R.H. L.H.
Toolholder (Inch)
VCMT INSERT SVHCR/L2020-K16 54004 54005 20 20 125 25
160408 S3516P BO509 TS-35.6-11M1 T-15
For insert information see pages A-61, A-63 to A-64, A-66, A-71. SVHCR/L2020-M16 54006 54007 25 25 150 32
For spare part information see pages A-202 to A-204.
SAV
E
O N MONEY
SET
S!!
DCGT Aluminum DCGT
Turning Set
Aluminum
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-193
®
SAV
E
O N MONEY
Turning and Boring
SET
WNMG S!!
Technical Data
CNMG
Double Insert Double Insert
Boring Bar Set Boring Bar Set
X 10 PCS. X 10 PCS.
Part No. Shank Min. 12 pc. Set Includes Part No. Shank Min. 12 pc. Set Includes
733101- Siz e Bore (1) Boring Bar (10) Inserts (1) 733101- Siz e Bore (1) Boring Bar (10) Inserts (1)
85716 1.00 1.50 S16T-DCLN-4 CNMG-432-PM-DHCP25 Storage Box 85724 1.00 1.50 S16T-DWLN-4 WNMG-432-PM-DHCP25 Storage Box
85720 1.25 1.75 S20U-DCLN-4 CNMG-432-PM-DHCP25 Storage Box 85728 1.25 1.75 S20U-DWLN-4 WNMG-432-PM-DHCP25 Storage Box
* Available in this Catalog in the Boring section. For further information, please contact our sales department.
Turning and Boring
Toolholder (Inch)
SAV
E
O N MONEY
SET
E90 Aluminum E90 Alloy Steel S!!
End Mill Set End Mill Set
APHX - High positive Chip Breaker
APKT - Positive Chip Breaker
Toolholder (Metric)
Turning and Boring
85017 1.00 1.0 .390 E90-100-AP10-100 85508 1.00 1.0 .390 E90-100-AP10-100
5/8” Cutting Edge 5/8” Cutting Edge
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-194
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-195
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-196
®
Inserts
Part No. 733101- Min. SNM_
S eat L ever
Description C D F Gage S eat L ever Wrench
R.H. L.H. Bore Insert
Pin Screw
0°
For insert information see pages A-45 to A-48, A-50 to A-51 & A25R-PTFNR/L-16 54554 54555 32 200 25 17
A-53 to A-55. 160408 S 6016N S 535 LV01 V 0601 CBR25
A32S-PTFNR/L-16 54556 54557 40 250 32 22
For spare part information see pages A-202 to A-204.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-197
®
SAV
E
O N MONEY
Turning and Boring
SET
S!!
Technical Data
* Available in this Catalog in the Turning and Boring sections. For further information, please contact our sales department.
Turning and Boring
Toolholder (Inch)
SAV
E
O N MONEY
SET
S!!
D60X 60° Dovetail Mill Set MTVOR
Tired of Grinding Your Dovetail Cutters? Threading
Here’s Your Answer! Toolholder Set
Toolholder (Metric)
Turning and Boring
NEW!
Set Offers:
• 1 Dovetail Mill
New Patented • Side clamp to hold
• Top clamp to allow Set Offers:
• 10 Inserts Indexable Dovetail mills threading closer to a • 1 Toolholder
the insert with
maximum rigidity
Index the 15° positive insert shoulder • 10 Inserts
with three cutting edges
• Lock pin & clamp locking system
• Positive triangular inserts, 15° inserts • For O.D. threading
• For O.D. shallow grooving
• High rate of material removal
• Torx screw locking system
• High productivity
x 10 PCS.
OR
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-198
®
Technical Data
D
F
5°
D
F
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-199
®
D
F
C
Turning and Boring
D
F
Toolholder (Metric)
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-200
®
D
F
E
C
D
F
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-201
®
CL-6 90681 .310 .58 .440 .187 .094 10-32 Part No.
Description P kg .
733101-
Technical Data
10
NL-34 90475 .375 .453 10-32 5/64 SKN16L 91335
NL-34L 90476 .375 .516 10-32 5/64 Wedge Clamp Screws
NL-43 90477 .500 .420 10-32 5/64
Inserts
NL-810 90490 1.00 1.17 7/16-20 5/32 HC-7 90915 .469 .313 .172
Toolholder (Inch)
H ex
Part No. Thread
Description A B C Wrench Pkg.
733101- Siz e
Siz e
Part No.
Finger Clamp Screws XNS-26 90900 0.750 .31 .31 8-32 5/64 Description Length P kg .
733101-
XNS-35 90901 0.625 .22 .22 10-32 3/32
XNS-36 90902 0.750 .25 .25 10-32 3/32 CLP-9 90928 .312
10
XNS-37 90903 0.840 .31 .31 10-32 3/32 CLP-12 90930 .422
XNS-38 90904 1.000 .37 .37 10-32 3/32
XNS-46 90905 0.750 .31 .31 1/4-28 1/8
XNS-47 90906 0.875 .28 .28 1/4-28 1/8 10
Lever Locks
XNS-48 90907 1.000 .37 .37 1/4-28 1/8
XNS-58 90910 1.000 .50 .28 5/16-24 5/32 Part No.
Description P kg .
XNS-59 90911 1.125 .47 .41 5/16-24 5/32 733101-
XNS-510 90908 1.250 .50 .50 5/16-24 5/32
LV01 91338
XNS-512 90909 1.500 .62 .62 5/16-24 5/32
LV02 91339
XNS-610 90912 1.250 .50 .50 3/8-24 3/16
LV05 91340 10
Turning and Boring
LV06 91341
H ex LV09 91342
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-202
®
Technical Data
TS-06 91306 .156 T-6 Part No.
Description A T R P kg .
TS-06M 91307 .156 T-6 733101-
TS-25.45-6M1 90970 .250 T-7 S 8012P 91352 11,4 3,18 0,8 10
TS-4.7-8M1 90976 .375 T-15
TS-4.7-10M1 90982 .375 T-15 10
TS-44-3-M 90937 .375 T-10
TS-44-4-M 90939 .375 T-10 Positive 55° Diamond
TS-1032-4M1 90956 .500 T-20 Shim Seats
TS-83-4M1 90950 .500 T-20
TS-83-5M1 90954 .500 T-20
Positive Seat Screw TS-5.8-10M1 90986 .750 T-20
Part No.
Description A T R P kg .
733101-
Part No. Hex Wrench S 5515P 91351 8,4 3,18 0,8 10
Description I.C. P kg .
Inserts
TS-1032-4M1 90955 .625 T-25 Positive 35° Diamond
Shim Seats
Turning Insert
Torx Screw
Part No. Torx Part No.
Description I.C. P kg . Description A T R P kg .
733101- K ey 733101-
Toolholder (Inch)
Part No.
Description A T R P kg .
Part No. Part No. 733101-
Description Description
733101- 733101-
CKN16R 91353 14,5 4,76 1,0
T-6 92001 T-15 92006 10
CKN16L 91354 14,5 4,76 1,0
T-7 92002 T-20 92007
T-8 92003 T-25 92008
T-9 92004 T-30 92009
T-10 92005 Positive Triangle
Shim Seats
Part No.
Description A T R P kg .
733101-
Triangle Part No. Effective Width Inch
Chipbreakers Description
733101-
I.C.
W
P kg .
SM-119 90372 .204 .0937 .0156
T2AC 90446 .250 .060 SM-41 90367 .332 .1250 .0156
10
T3AC 90452 .375 .060
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-203
®
Description A T R P kg .
IVSN-324 90066 .375 .1250 .0625 10 733101-
IVSN-433 90068 .500 .1875 .0469 Inch
ITSN-322 90084 .375 .1250 .0312
Inserts
ISSN-634 90063 .750 .1875 .0625 ITSN-633 90105 .750 .1875 .0469
Toolholder (Inch)
ISSN-846 90064 1.00 .2500 .0937 ITSN-636 90106 .750 .1875 .0937
Metric Metric
S 9012N 91361 11,4 3,18 0,8 10 S 6016P 91363 8,4 3,18 0,8 10
ar t
areP SP Spare Parts
Sp ts!!
Wanting To Have All The Spare Parts
Se
You Need In One Package?
Toolholder (Metric)
Turning and Boring
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
A-204
Dorian Tool
Threading, API, and
Grooving System
On Edge System -
"THE ECONOMY SYSTEM"
The most popular threading and
grooving system in the industry. The
toolholders and boring bars are to be
used with threading or grooving inserts,
for either external or internal
applications, in right or left hand cutting
direction.
• Two (2) types of locking systems
available:
• "M" - Multi lock system for TNMA
style insert
• "S" - Torx screw locking system for
TNMC style insert
On edge 60° triangle threading inserts
have three (3) cutting edges. The
insert is mounted on the side or end of
the threading holder or boring bar. The
same insert can be used for either OD Laydown Threading System -
or ID threading, in right hand or left "THE CLEARANCE SYSTEM"
hand cutting direction.
• Two (2) styles of inserts are The most compact system designed for external
available: or internal threading applications, for right and left
• "A" style with straight hole for "M" hand cutting direction. The great advantage of
style holder and boring bar this system over others, is the ability to thread
• "C" style with double countersink the smallest bore diameters allowed in single point
for "S" style holder and boring bar threading operation.
B-1
Choose Dorian Tool for all of your threading and grooving
needs. We offer a complete line of tools and
inserts for all standard threading opera-
tions: ANSI, ISO, and API. Add to this wide
variety of choices the option of three
different threading systems and you
have access to the total solution
in threading and grooving for
all materials and
operations.
B-2
®
Toolholder (Metric)
• API Chaser Threading Inserts
• API Ring Grooving Inserts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-3
™
Threading
Threading and Grooving
Quick Index
Technical Data
B-4
™
Technical Data
, a system designed to maximize tooling
performance and productivity enhancement. The system
supplies tooling specifications, technical data, machining
solutions and the best tooling choices to optimize
Inserts
Threading and Grooving
Toolholder (Inch)
On Edge
B-5
™
Threading
Threading and Grooving
Made Simple
Technical Data
(Page: B-10)
Step 2: Select the insert style, and rake angle shown on Threading and Grooving Selection Chart
(Page: B-11)
Step 3: Select the insert grade using Threading and Grooving Insert Grade Selection Chart
(Page: B-30)
Step 4: Start your operation by using the cutting data calculated in Threading and Grooving
Application Data Charts (Pages: B-22 and B-25)
Threading and Grooving
Step 5: Make necessary adjustments using the Threading and Grooving Application Data Charts to
Toolholder (Metric)
optimize your threading and grooving results (Pages: B-22 and B-25)
Conditions: Adjustments:
Small Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Large Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the right of the chart for stronger grade
Soft Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Threading and Grooving
Hard Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
High RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Spare Parts
Low RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Insert Edge Wear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the left of the chart for harder grade
Insert Edge Chipping: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
®
B-6
™
Threading
Technical Data
To simplify the manufacturing processes, Date:_________
please fill in the blanks.
Part Name:_________________________________________________
Drawing Number:_____________________________________________
Inserts
O.D Threading I.D. Threading Grooving
High Temper
Step 1: Material Steel Stainless Steel Cast Iron Aluminum Nonferrous
Alloy
Toolholder (Metric)
Step 3: Insert Grade
Step 7: SFM
(Surface Feed per Minute)
B-7
®
Territory# ______________________________________
Threading and Grooving
Date: _________________________________________
Dorian Dealer
Dorian Tool
Street: Street: Manager Telephone: (979) 282-2861 Ext:
Customer
Request
Contact
Insert
P h o n e: P h o n e:
Threading and Grooving
F ax: F ax:
Email: Email:
Machining
Tool Type
Type of
Manufacturer #
Threading and Grooving
Geometry #
Insert Data
Toolholder (Inch)
Chipbreaker #
E dge #
Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Casting #
Workpiece
Material
Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Threading and Grooving
Toolholder (Metric)
Parts x Edge #
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-8
®
Thread Terminology
Toolholder (Inch)
crest - The outer most surface of the pitch - The distance from any point on
thread form which joins the flanks. a thread to the corresponding point
on the adjacent thread measured
helix angle - The angle between the
parallel to the axis.
direction of the threads around a
screw and a line running at a right pitch diameter - The diameter of a
angle to the shank. thread at an imaginary point where
the width of the groove and the
lead - The distance a thread will
with of the thread are equal.
advance along its axis in one
complete revolution. root - The inner most surface of a
Left Hand Thread
Toolholder (Metric)
diameter of a straight screw thread angle - The angle formed by
thread. the two sides of the thread (or
minor diameter - The smallest their projections) with each other.
diameter of a screw thread. Also
known as the “root diameter.”
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-9
®
Laydown Threading
Pipe fittings (All Profiles)
R ound for food
service
applications
Threading and Grooving
American
Buttress Pipe fittings
for steam, gas,
Metric and water DorNotch Threading
Buttress (All Profiles)
Threading and Grooving
Toolholder (Metric)
UNJ Aerospace
applications
30° Trapez
Motion
ACME transmission
Stub ACME
Groovers
API 60°
API Rounded
Spare Parts
API Buttress
Oil and gas
H u g h es H 90
VAM
X-Line Index Page B-93
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-10
®
Inserts
For Multi-Purpose Utilitarian Applications
L ayd o w n
Machining Application Insert Shape
Style
Toolholder (Inch)
Threading Grooving
Toolholder (Metric)
Restrictions and Precision Threading
DorNotch
Machining Application Insert Shape
Style
External Good B e st Threading Grooving
Internal
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-11
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-12
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-13
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-14
®
Technical Data
Threading and Grooving
• Threads remain concentric since both the major and minor • A variety of pitches may be created by a single insert
diameters are machined at the same time
• Provides for creating thread forms that are not industry
Inserts
• Final pass machines the thread crest - No Deburring standard
• Thread dimensions match industry standard • Requires a separate finishing pass to machine the thread
crest and deburr the thread
• Fewer passes required - saves time and improves productivity
• Stronger insert for longer tool life
Threading Methods
Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)
Radial Infeed Flank Infeed Modified Flank Alternating Flank
• Most commonly used. Often only • Leading edge of insert is used to • Edge is protected from chipping • Mainly used for large profiles
choice in mechanical operations make the cut resulting in better chip since all of the cutting edge is • Increased tool life
• Edge is protected from chipping flow located in the cut • Insert wears evenly
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-15
®
Thread Compatability
Internal and external threads can have different variables,
such as depth and radii. This can lead to the incompatability of
the threads.
Threading and Grooving
This difference in the rake angle for the internal and external
threading tools allow for the radial clearance.
Insert Configuration
Threading and Grooving
hand insert.
Threading Speeds
Surface Feed per Minute Formula
Dia.of Inches 0.2 0.4 0.6 0.8 1.0 1.2 2.0
Work Metric 5 10 15 20 25 30 50
Dm = Diameter of part (DIA)
Surface Speed
Revolutions Per Minute - (RPM)
ft/min. m/min. n = Spindle speed (RPM)
Threading and Grooving
P = Pitch
P 1.0
D = Major Dia. λ = arctan P=
πx D TPI
TPI = Threads Per Inch
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-16
®
Technical Data
Standard Thread Helix Chart
Toolholder (Metric)
.013 0.14 0.17 0.21 0.23 0.25 0.29 0.31 0.34 0.37 0.41 0.45 0.51 0.57 0.69 0.82 1.02
-4° - - - - - - - - - - - - - - - - -
0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25
0.13 0.14 0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25
-3° - - - - - - - - - - - - - - - - - - -
0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
0.15 0.17 0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
-2° - - - - - - - - - - - - - - - - - - - - -
0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
-1° - - - - - - - - - - - - - - - - - - - - -
1.28 1.40 1.52 1.70 1.90 2.19 2.55 3.04 3.40 3.77 4.32 4.68 5.11 5.53 6.08 6.75 7.60 8.69 10.15 12.16 15.20
0° 1.28 1.40 1.52 1.70 1.90 2.19 2.55 3.04 3.40 3.77 4.32 4.68 5.11 5.53 6.08 6.75 7.60 8.69 10.15 12.16 15.20
Threading and Grooving
0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
1° - - - - - - - - - - - - - - - - - - - - -
Spare Parts
1.28 1.40 1.52 1.70 1.90 2.19 2.55 3.04 3.40 3.77 4.32 4.68 5.11 5.53 6.08 6.75 7.60 8.69 10.15 12.16 15.20
0.15 0.17 0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
2° - - - - - - - - - - - - - - - - - - - - -
0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
0.13 0.14 0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25
3° - - - - - - - - - - - - - - - - - - -
0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
.013 0.14 0.17 0.21 0.23 0.25 0.29 0.31 0.34 0.37 0.41 0.45 0.51 0.57 0.69 0.82 1.02
4° - - - - - - - - - - - - - - - - -
0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-17
®
Infeed 1
Multi-Tooth
Insert
Infeed 1
Single Tooth
Insert
Threading and Grooving
Pros Pros
• Available in either full or partial profile inserts for greater • Multiple teeth require a smaller number of passes to create a
variety of thread pitch options full depth thread
• Good chip control • Increased tool life
Inserts
• Better productivity
Cons
• A large number of passes is required to machine a full depth Cons
thread • Large clearance is needed to accommodate the full row of
teeth
• Extremely high cutting forces result from the large insert
engagement length
Threading and Grooving
Threading Formulas
Example: Determine the first pass infeed(a1) for a thread with a total
Threading and Grooving
Pass 1 a1 =
4 0.132
25% of Total
a1= = 0.033 in
4
Example: Determine the infeed for third pass of a threading operation with
Infeed per an accumulated infeed for the third pass(a#) of 0.0572 and an
Threading and Grooving
Ip = a # - a #-1
Individual Pass accumulated infeed of 0.0467 for the second pass(a#-1).
• As a rule of thumb, divide the total number • Find accumulated infeed depths for multiples
Multi-Tooth of infeed passes required for a single tooth of the tooth number
Applications insert by the number of teeth on a multi-tooth (For 3 teeth find a p for passes 1, 3, 6, 9, etc)
insert to find total infeed passes needed.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-18
®
Technical Data
Recommended Infeed Values for External UN Threads - Steel
Number TPI
of
P a sse s 48 44 40 36 32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 4
1 .0065 .0073 .0078 .0087 .0098 .0112 .0118 .0119 .0124 .0125 .0136 .0142 .0152 .0157 .0169 .0175 .0197 .0213 .0248 .0298 .0353
2 .0027 .0028 .0032 .0036 .0042 .0046 .0048 .0049 .0053 .0054 .0059 .0057 .0064 .0066 .0070 .0073 .0082 .0088 .0105 .0122 .0146
3 .0020 .0022 .0024 .0028 .0031 .0036 .0039 .0039 .0039 .0039 .0043 .0044 .0048 .0048 .0053 .0056 .0063 .0077 .0078 .0094 .0113
4 .0019 .0020 .0020 .0024 .0026 .0031 .0031 .0032 .0033 .0034 .0036 .0037 .0042 .0041 .0045 .0047 .0053 .0059 .0067 .0079 .0095
5 .0027 .0028 .0029 .0029 .0032 .0033 .0036 .0036 .0039 .0042 .0047 .0050 .0058 .0070 .0084
Inserts
9 .0021 .0023 .0024 .0026 .0025 .0029 .0030 .0034 .0036 .0042 .0051 .0061
10 .0020 .0022 .0023 .0025 .0024 .0028 .0028 .0032 .0034 .0040 .0048 .0057
11 .0021 .0022 .0023 .0023 .0027 .0027 .0031 .0032 .0038 .0045 .0054
12 .0021 .0022 .0022 .0026 .0026 .0029 .0031 .0036 .0043 .0052
13 .0021 .0025 .0025 .0027 .0030 .0035 .0042 .0049
14 .0020 .0024 .0024 .0026 .0029 .0034 .0041 .0048
15 .0023 .0025 .0028 .0033 .0040 .0046
16 .0022 .0025 .0027 .0032 .0039 .0044
17 .0026 .0031 .0038 .0043
Toolholder (Inch)
19 .0041
20 .0039
Toolholder (Metric)
5 .0023 .0024 .0025 .0025 .0027 .0028 .0031 .0031 .0034 .0035 .0041 .0043 .0050 .0060 .0071
6 .0022 .0023 .0023 .0025 .0025 .0028 .0028 .0031 .0032 .0036 .0039 .0045 .0054 .0064
7 .0021 .0021 .0021 .0023 .0023 .0026 .0026 .0028 .0029 .0033 .0036 .0041 .0050 .0059
8 .0020 .0020 .0021 .0022 .0024 .0024 .0026 .0027 .0030 .0033 .0038 .0046 .0055
9 .0019 .0020 .0021 .0022 .0022 .0024 .0025 .0028 .0031 .0036 .0043 .0052
10 .0018 .0019 .0020 .0021 .0021 .0023 .0024 .0027 .0029 .0034 .0041 .0049
11 .0018 .0019 .0020 .0020 .0022 .0023 .0026 .0028 .0032 .0039 .0046
12 .0018 .0019 .0019 .0021 .0022 .0025 .0027 .0031 .0037 .0044
13 .0018 .0020 .0021 .0024 .0026 .0030 .0036 .0042
14 .0017 .0019 .0020 .0023 .0025 .0029 .0035 .0041
Threading and Grooving
Note: Information provided in these charts and found using the formulas on the preceding page are to
be used as a starting point only and may need to be adjusted to accommodate actual working
conditions.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-19
®
Low Carbon Steel: Under 0.03% Carbon Low Carbon Free Machining
Carbon Steel, Alloy Steel, and Tool Steel • Higher carbon content
U n d er 36 H R C
• Higher chrome, nickel, and moly content
Medium and High Carbon Steel,
AISI: 1035, 1040, 1045, 1050, 1080, • Tough material to machine
Inserts
400 series AISI: 410, 416, 416Se, 420F, • High cutting force
440, 440C • The material will harden when machined at high speed.
500 series AISI: 502, 504
310, 316, 316L, 312, 329, • Develops tough string of chips that are difficult to control and form a build-up on the insert tip
347, 384 • Low thermal conductivity results in excess heat at the insert tip
Duplex, ASTM : XM-1, XM5, XM7, • Material surface will harden due to high chromium content
Spare Parts
XM21, CF-8M
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-20
®
Technical Data
Ductile and Malleable Cast Iron • Very difficult to machine small depth of cut
Ductile Cast Iron, Ferritic-Pearlitic • Spherical form graphite makes machining difficult
ASTM: 60-40-18, 65-45-12,
80-55-06, 100-70-03 • The carbide concentration creates hard spots
S A E J4 3 4 : D 4 0 1 8 , D 4 5 1 2 , D 5 5 0 6 , • The material structure is not uniform
D 7003
• The crater wear and flank of the insert makes machining difficult
Malleable Cast Iron, Pearlitic-Martensitic
ASTM A47: 32510, 35018 • The insert tool life is less than gray cast iron
SAE J148: M3210, M4504, M5003
• Easy to machine at high surface speed • The high silicon content, makes it difficult to
Inserts
Free Machining Aluminum: • Soft and gummy with a low melting machine at high surface speed
AA; 2024-T4, 2014-T6, 2001-T3, 6061-t6 temperature; tendency to stick to cutting tool • The high silicon content, makes the material
Low-Silicon Aluminum Alloy <12.2% Si • Edge build up will cause surface finish problem very abrasive and hard on the insert causing
• Develops a string of chips that are difficult to rapid tool wear
High-Silicon Aluminum Alloy >12.2% Si
control and form a build-up on the insert tip • To overcome the abrasiveness resulting from
• Low coeffecient of elasticity, high ductility the high silicon content, high cutting forces
• Greater tendency to yield under pressure of are generated
cutting tool
Toolholder (Inch)
Lead Alloys, Zinc cutting conditions are very similar, where the same grade insert can be used for the
Magnesium threading operations.
Nylon, Plastic, Rubber • Use a positive insert with sharp edges that is coated with a PVD grade.
Carbon and Graphite
Phenolics, Resins
Toolholder (Metric)
ASTM: A297, A351, A608, A567 • Develops tough, stringy chips that are difficult to control and form a build-up on the insert tip
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-21
®
(Harder) (Stronger)
Speeds Faster <———————————————————————> Slower
and Tool Steel < 35 HRC (76 - 152) (61 - 122) (46 - 175)
Carbon Steel, Alloy Steel 200 - 400 150 - 500
Negative
and Tool Steel > 35 HRC (61 - 122) (46 - 152)
Negative
Martensitic - Ferritic, 400 Series
Inserts
Formulas
Inch Measurements Metric Measurements
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-22
®
Trouble Shooting
Inserts
H eat • Increase the number of infeeds
• Pressure too high
Deformation • Reduce the largest infeed depth
• Not enough coolant
• Increase coolant flow
Toolholder (Inch)
Chipping
• Infeed depths too shallow • Use insert with more wear resistant grade
• Increase speed
Built-up • Cutting temperature too low
• Reduce number of infeeds
E dge • Low cutting speed
• Increase coolant flow
Torn Thread Finish Shallow Thread Profile Poor Surface Quality Chatter
1 Use full profile insert 1 Adjust tool center height 1 Increase cutting speed 1 Use minimum tool overhang
2 Check for insert wear 2 Check workpiece diameter 2 Adjust tool center height 2 Adjust tool center height
3 Modify infeed 3 Index the insert 3 Use alternate infeed angle 3 Check for deflection
4 Increase coolant flow and 4 Check for insert, toolholder,
pressure and material rigidity
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-23
®
Grooving Methods
Threading and Grooving
Technical Data
Grooving Operations
Threading and Grooving
Grooving
• Always make sure that the toolholder is held at a 90° angle to
the material being turned
• For best results keep the feed rate between .003 and .012 ipr
Toolholder (Inch)
Wide Grooves
• Plunge both sides of the groove width first
• For best results keep the feed rate between .003 and .012 ipr
Threading and Grooving
Profiling
• Rough the profile as if cutting a wide groove
• Plunge from each end and turn to the center of the profie in
order to ensure wall perpendicularity
Back Turning
Spare Parts
• For best results keep the feed rate between .003 and .012 ipr
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-24
®
Technical Data
Speeds Faster <—(Harder) (Stronger)
——————————————————————> Slower
Inserts
Positive
and PH Stainless Steel (46 - 152) (46 - 107) (76 - 168)
Negative
On Edge Grooving
Stainless Steel 225 - 550 350 - 700 300 - 650
Positive
Austenitic 200 and 300 Series (69 - 168) (107 - 213) (91 - 198)
Toolholder (Inch)
Ductile Cast Iron (53 - 152) (91 - 198) (76 - 152)
Negative
Titanium and Titanium Alloys 100 - 250 125 - 300 100 - 250
Positive
100 - 475 BHN (31 - 76) (38 - 91) (31 - 76)
Spare Parts
Formulas
Inch Measurements Metric Measurements
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-25
®
Trouble Shooting
Threading and Grooving
Technical Data
Problem C au se Solution
• Reduce speed
• Excessi ve load
C hipping • C heck setup ri gi di ty
• C utti ng speed too hi gh
Inserts
• Increase speed
B uilt-up • C utti ng temperature too low
• Increase feed
E dge • Low cutti ng speed
• Increase coolant flow
Threading and Grooving
Toolholder (Inch)
1 Adjust tool center height 1 Adjust tool center height 1 Increase cutting speed 1 Increase cutting speed
2 Check for insert wear 2 Adjust feed rate 2 Check for insert wear 2 Reduce feed rate
3 Use positive rake PVD coated 3 Increase cutting speed 3 Dwell tool in bottom of cut no 3 Use a stronger insert grade like
grade like DASK10, DVK10, or more than three revolutions DHK425
DHK425 4 C he c k fo r i ns e rt, to o lho ld e r, a nd
material rigidity 4 Increase coolant flow and 4 Check for insert, toolholder, and
4 Chamfer before grooving pressure material rigidity
Built-up Edge Chip Control Uneven Groove Bottom Side Walls Not Straight
1 Use positive rake PVD coated 1 Check for insert wear 1 Check for insert wear 1 Check tool alignment for
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-26
®
Technical Data
• ACME Thread
• Stub ACME Thread
• Grooving
• API
Inserts
DorNotch Threading and Grooving Inserts. . . . . . . . . . . . Page B-79
• ACME
• NT Partial Profile
• Grooving
• 60° UNJ
• API American Buttress
• 60° NPT / NPTF
• API
• NT Full Profile (Metric)
Toolholder (Inch)
• V-84 / 85 60° Thread
• ACME Thread
• Stub ACME Thread
• NPT (National Pipe Thread)
• Grooving
Toolholder (Metric)
• L43 / 53 - API Rotary Shoulder • L43 - API VAM Thread
• L43 / 53 - API Round Thread • L43 - API X-Line
• LDS43 / 54 - API Round Thread
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-27
®
"V" Thread
NUT
• TNMA B-31
• TPMA B-37
BOLT
• TNMC B-40
• TPMC B-46
ACME Thread
NUT
• TNMA-NT B-32
Threading and Grooving
• TPMA-NT B-37
BOLT
• TNMC-NT B-40
• TPMC-NT B-46
Inserts
• TPMA-NT-S B-38
BOLT
• TNMC-NT-S B-41
• TPMC-NT-S B-47
Threading and Grooving
Grooving
Toolholder (Inch)
• TNMA-NG B-33
• TPMA-NG B-39
• TNMC-NG B-42
• TPMC-NG B-48
• TNMA - API
NUT
Toolholder (Metric)
• Round B-35
BOLT
• VAM B-36
API Rotary Shoulder
• X-Line B-36 NUT
• NPT B-36
BOLT
• Round B-44
API VAM
• VAM B-45 NUT
Spare Parts
• X-Line B-45
BOLT
BOLT
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-28
®
FAX: 979-282-2951
B-29
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®
D A S K 10
D V K 10
DHK425
Inserts
Magnesium Alloy
Low Silicon <12.2% D A S K 10
Toolholder (Inch)
P05-15 Very fine and tough micrograined substrate, abrasion Threading ferrous and non-
Threading and Grooving
M05-15 and wear resistance for high performance. ferrous materials at high speed
C3 in dry or wet conditions.
K05-15 PVD-TiN-TiAlN-Multi-Layer
DASK10 C7
K05-15
Spare Parts
K05-15
M05-15 Very fine and tough micrograined substrate, makes the Threading most ferrous and non
C6 K05-20 best insert for threading most ferrous and non ferrous ferrous materials.
PVD-TiN materials at medium to high speed.
D V K 10 C2 K05-20
K05-20
P20-40 Fine and tough micrograined substrate, excellent Threading under tough and
M15-35 resistance to mechanical and thermal shock, withstands difficult conditions.
C5 K20-35 PVD-TiAlN-Heat Resistant high cutting temperatures.
D H K 425
K20-35
K20-35
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-30
®
Technical Data
TNMA-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum & H.T.A.
“V” Thread D esc. Faster <———————> Slower Faster <———————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TNMA-32NV .375 .125 .150
.005
8-36
.003
TNMA-43NV .500 .187 .203
.005
5-24
Inserts
TNMA-54NV .020 .625 .250 .250 .020 4-12 • Multi-locking system
• General tooth form is designed to
TNMA-54NV .025 .625 .250 .250 .025 4-8 handle a range of sizes of TPI
I.C. • O.D. and I.D. threading
TNMA-54NV .038 .625 .250 .250 .038 4-6
T
• Left and right direction
60° .008
TNMA-64NV .750 .250 .312
.010
4-20 • 60° "V" thread
.008
TNMA-66NV .750 .375 .312
.010
3-12
Toolholder (Metric)
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-31
®
Threading and Grooving
• Negative rake
TNMA-43NT-4P .500 .187 .203 .0875 4
• “A” style hole
TNMA-43NT-5P .500 .187 .203 .0689 5 • Multi-locking system
• Specific insert for every TPI
TNMA-43NT-6P .500 .187 .203 .0566 6
• O.D. and I.D. threading
TNMA-43NT-8P .500 .187 .203 .0411 8 • Left and right direction
• ACME thread
TNMA-43NT-10P .500 .187 .203 .0319 10
T
TNMA-43NT-16P .500 .187 .203 .0206 16
Toolholder (Inch)
TNMA-NT-S
Stub ACME Thread
TNMA-NT-S Stub ACME Thread (Negative Rake) Application
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. Thick
Hole
D i a.
Width TPI Description
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-32
®
Technical Data
TNMA-NG Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions
& Alloy Steel Aluminum & H.T.A.
Grooving
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width Depth
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
TNMA-32NGR-094 .375 .125 .150 .094 .150 • Multi-locking system
• A wide range of groove widths are
TNMA-32NGL-031 .375 .125 .150 .031 .075 available
I.C. TNMA-32NGL-062 .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
configuration
TNMA-32NGL-094 .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
TNMA-43NG-062 .500 .187 .203 .062 .156
NG
TNMA-43NG-094 .500 .187 .203 .094 .156
Toolholder (Inch)
TNMA-43NG-187 .500 .187 .203 .187 .215
Toolholder (Metric)
TNMA-44NG-250 .500 .250 .203 .250 .215
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-33
®
Material Description
Insert Data Connection
Ap plication
Technical Data
TNMA-API D esc.
Carbon Steel No. or Siz e
Buttress Thread & Alloy Steel
Insert Dimensions Pitch
Threading and Grooving
I.C.
• “A” style hole
• Multi-locking system
T
• Specific Insert for every TPI
• O.D. and I.D. threading
Internal • Left and right direction
• API buttress thread
Threading and Grooving
Toolholder (Inch)
I.C.
External & Internal - TNMA - API Hughes H90 Thread (Negative Rake) Application
Hole Description
TNMA-API External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI
Hughes H90 Thread
TNMA-55-H902-E TNMA-55-H902-I .625 .312 .250 2.00 3.5 3.2 - 6.625 H90
Toolholder (Metric)
I.C.
T
Spare Parts
Internal
I.C.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-34
®
External & Internal - TNMA - API Rotary Shoulder Thread (Negative Rake)
Application
Technical Data
D esc.
Rotary Shoulder Carbon Steel No. or Siz e
Insert Dimensions Pitch
Thread & Alloy Steel
Faster <——————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425
3.5 FH,
TNMA-54-530-E TNMA-54-530-I .625 .250 .250 3.0 5
2.375 - 4.5 Reg
5.5 FH, 6.625 FH,
TNMA-55-425-E TNMA-55-425-I .625 .312 .250 2.0 4
6.625 Reg
NC23 - NC50,
TNMA-55-428-E TNMA-55-428-I .625 .312 .250 2.0 4
2.375 - 5.5IF
Inserts
3.5FH, • Three cutting edges
TNMA-55-530-E TNMA-55-530-I .625 .312 .250 3.0 5
2.375 -4.5 Reg. • Negative rake
I.C. TNMA-55-4APAC-E TNMA-55-4PAC-I .625 .312 .250 1.5 4 American Open Hole • “A” style hole
• Multi-locking system
T
• Specific insert for every TPI
• O.D. and I.D. threading
Internal • Right direction
• API rotary shoulder thread
External & Internal - TNMA - API Round Thread (Negative Rake) Application
TNMA-API External Internal D A S K 10 D C 656 DHK425 I.C. Thick
Hole
TPF TPI Description
D i a.
Round Thread
TNMA-43-8RD-E TNMA-43-8RD-I .500 .189 .203 .750 8 ---
Internal
Spare Parts
I.C.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-35
®
TNMA-API External & Internal - TNMA - API VAM Thread (Negative Rake)
Application
Threading and Grooving
D esc.
Carbon Steel No. or Siz e
Insert Dimensions Pitch
& Alloy Steel
Faster <——————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425
• Tolerance Class:
Standard API
• Three cutting edges
Inserts
Hole
External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
Toolholder (Inch)
• Multi-locking system
Toolholder (Metric)
TNMA-
API NPT Thread
External & Internal - TNMA - API NPT Thread (Negative Rake) Application
Hole
External Internal D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
TNMA-43-8NPT-E TNMA-43-8NPT-I .500 .189 .203 .750 8.0 ---
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-36
®
Technical Data
TPMA-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum & H.T.A.
“V” Thread D esc. Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TPMA-32NV .375 .125 .150
.005
8-36
.003
TPMA-43NV .500 .187 .203
.005
5-24
.003
TPMA-44NV .500 .250 .203
.005
5-24
.008
TPMA-54NV .625 .250 .250 4-20
Inserts
• Multi-locking system
• General tooth form is designed to
I.C. handle a range of sizes of TPI
• O.D. and I.D. threading
T 60°
• Left and right direction
• 60° “V” thread
Toolholder (Inch)
TPMA-32NT-6P .375 .125 .150 .0566 6
Toolholder (Metric)
• Left and right direction
TPMA-43NT-8P .500 .187 .203 .0411 8
• ACME thread.
TPMA-43NT-10P .500 .187 .203 .0319 10
I.C. W 29°
TPMA-54NT-3P .625 .250 .250 .1184 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-37
®
TPMA-NT-S Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Stub ACME Thread & Alloy Steel Aluminum & H.T.A.
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
SAV
E
O N MONEY
SET
S!!
F45 Face Mill Set SNR Threading
Threading and Grooving
Toolholder (Metric)
Set Offers:
• 1 45° Face Mill
• 10 Inserts
Cutting Rake - 20° Bar Set
for 20° positive square inserts
• Torx screw locking system
• For I.D. threading
• High positive • Uses laydown inserts Set Offers:
• Low cutting force • Insert is locked down in the • 1 Toolholder
• Less horsepower horizontal position allowing for • 10 Inserts
threading of smaller bores
Use as a side cutting indexable 45° face
mill series, offered in 3/4" and R8 shanks.
This tool uses a 20° positive rake square X 10 PCS.
insert, set at positive cutting rake angles,
allowing for maximum cutting performance. • Three cutting edges
Threading and Grooving
inserts, 20° clearance • Index insert with four (4) • 60° “V” threading
cutting edges
13 pc. Set Includes 13 pc. Set Includes
Part No. Shank Cut Cut (1) (1) Part No. Shank Min. (1)
(10) TP I (1) (10)
733101- Siz e Dia. Depth 45° Torx (1) 733101- Siz e Bore Torx (1)
Inserts Boring Bar Inserts
Face Mill K ey K ey
85381 .750 2.095 .281 F45-150-SE12-075 SEHW-1204- Storage 85276 0.75 0.95 8-48 SNR075-70-16 Storage
T-20 16IR-AG60-DC656 T-10
85382 R8 3.095 .281 F45-250-SE12-R8 AFEN-DHCP35M B ox 85280 1.00 1.15 8-48 SNR100-80-16 B ox
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-38
®
Technical Data
TPMA-NG Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions
& Alloy Steel Aluminum & H.T.A.
Grooving
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width Depth
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
TPMA-32NGR-094 .375 .125 .150 .094 .150 • Multi-locking system
• A wide range of groove widths are
TPMA-32NGL-031 .375 .125 .150 .031 .075 available
I.C. TPMA-32NGL-062 .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
configuration
TPMA-32NGL-094 .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
NG TPMA-43NG-062 .500 .187 .203 .062 .156
Toolholder (Inch)
TPMA-43NG-187 .500 .187 .203 .187 .215
Toolholder (Metric)
TPMA-44NG-250 .500 .250 .203 .250 .215
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-39
®
TNMC-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
“V” Thread & Alloy Steel Aluminum & H.T.A.
D esc. Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TNMC-32NV .375 .125 .150
.005
8-36
.003
TNMC-43NV .500 .187 .203
.005
5-24
.005
.008 • Three cutting edges
TNMC-54NV .625 .250 .250
.010
4-20
• Negative rake
TNMC-54NV .010 .625 .250 .250 .010 4-20
• “C” style hole
Inserts
TNMC-54NV .020 .625 .250 .250 .020 4-12 • Torx screw locking system
• General tooth form is designed to
TNMC-54NV .025 .625 .250 .250 .025 4-8 handle a range of sizes
I.C. • O.D. and I.D. threading
TNMC-54NV .038 .625 .250 .250 .038 4-6
T 60° • Left and right direction
.008
TNMC-64NV .750 .250 .312
.010
4-20 • 60° “V” thread
.008
TNMC-66NV .750 .375 .312
.010
3-12
Threading and Grooving
Toolholder (Inch)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-40
®
Technical Data
TNMC-NT-S Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Stub ACME Thread & Alloy Steel Aluminum & H.T.A.
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
TNMC-43NT-4P-S .500 .187 .203 .1004 4 • “C” style hole
• Torx screw locking system
TNMC-43NT-5P-S .500 .187 .203 .0793 5
• Specific insert for every TPI
I.C. W 29° TNMC-43NT-6P-S .500 .187 .203 .0652 6 • O.D. and I.D. threading
T • Left and right direction
TNMC-43NT-8P-S .500 .187 .203 .0476 8
• Stub ACME thread
TNMC-43NT-10P-S .500 .187 .203 .0370 10
Toolholder (Inch)
TNMC-54NT-3P-S .625 .250 .250 .1356 3
The TruJaws chuck adapter is designed to hold the soft top jaws in a positive
TJP CNC Power Chuck Adapters position while being remachined.
Toolholder (Metric)
Machine soft top jaws
on power and manual The scroll gear opens and closes the pronged jaws, giving infinite adjustment
chucks in 60 seconds to for machining any required diameter.
improve machining
quality and productivity. For maximum capability of the TruJaws adapter, the jaws are reversible. Match
the number on the body with the number on the jaws.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-41
®
TNMC-32NGR-094 .375 .125 .150 .094 .150 • Torx screw locking system
• A wide range of groove widths are
TNMC-32NGL-031 .375 .125 .150 .031 .075 available
TNMC-32NGL-062 .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
I.C.
configuration
TNMC-32NGL-094 .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
TNMC-43NG-062 .500 .187 .203 .062 .156
NG
TNMC-43NG-094 .500 .187 .203 .094 .156
NGL
TNMC-43NG-187 .500 .187 .203 .187 .215
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-42
®
Technical Data
TNMC-API D esc.
Carbon Steel No. or Siz e
Buttress Thread & Alloy Steel
Insert Dimensions Pitch
Inserts
• “C” style hole
• Torx screw locking system
I.C.
• Specific insert for every TPI
• O.D. and I.D. threading
T
• Right direction
• API buttress thread
Internal
TNMC-API External & Internal - TNMC - API Hughes H90 Thread (Negative Rake) Application
Hughes H90 Thread External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
Hole
TPF TPI Description
D i a.
TNMC-55-H902-E TNMC-55-H902-I .625 .312 .250 2.00 3.5 3.2 - 6.625 H90
Toolholder (Metric)
α = 1/2 arctg (IFP/12)
• Tolerance Class:
Standard API
External • Three cutting edges
• Negative rake
• “C” style hole
• Torx screw locking system
• Specific insert for every TPI
• O.D. and I.D. threading
I.C. • Right direction
T • API hughes H90 thread.
Threading and Grooving
Internal
Spare Parts
I.C.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-43
®
External & Internal - TNMC - API Rotary Shoulder Thread (Negative Rake)
Application
Threading and Grooving
Material Description
Insert Data Connection
TNMC-API Ap plication
Technical Data
D esc.
Rotary Shoulder Carbon Steel No. or Siz e
Insert Dimensions Pitch
Thread & Alloy Steel
Faster <——————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425
3.5 FH,
TNMC-54-530-E TNMC-54-530-I .625 .250 .250 3.0 5
2.375 - 4.5 Reg
5.5 FH, 6.625 FH,
TNMC-55-425-E TNMC-55-425-I .625 .312 .250 2.0 4
6.625 Reg
NC23 - NC50,
TNMC-55-428-E TNMC-55-428-I .625 .312 .250 2.0 4
2.375 - 5.5IF
Threading and Grooving
I.C. TNMC-55-4APAC-E TNMC-55-4PAC-I .625 .312 .250 1.5 4 American Open Hole • “C” style hole
• Torx screw locking system
T
• Specific insert for every TPI
• O.D. and I.D. threading
Internal • Right direction
• API rotary shoulder thread
Threading and Grooving
Toolholder (Inch)
I.C.
External & Internal - TNMC - API Round Thread (Negative Rake) Application
Hole
TNMC-API External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
Round Thread
TNMC-43-8RD-E TNMC-43-8RD-I .500 .189 .203 .750 8 ---
• Tolerance Class:
Standard API RD
• Three cutting edges
• Negative rake
External • “C” style hole
• Torx screw locking system
• Specific insert for every TPI
• O.D and I.D. threading
• Right direction
• API round thread
I.C.
Threading and Grooving
Internal
Spare Parts
I.C.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-44
®
Technical Data
TNMC-API D esc.
Carbon Steel No. or Siz e
VAM Thread & Alloy Steel
Insert Dimensions Pitch
Inserts
• Three cutting edges
• Negative rake
• “C” style hole
I.C.
• Torx screw locking system
T
• Specific insert for every TPI
• O.D. and I.D. threading
Internal • Right direction
• API VAM thread
TNMC-API External & Internal - TNMC - API X-Line Thread (Negative Rake) Application
Hole
X-LINE Thread External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick TPF TPI Description
D i a.
TNMC-54-5XL12-E TNMC-54-5XL12-I .625 .252 .203 1.25 5 8.625 -10.75
Toolholder (Metric)
α = 1/2 arctg (IFP/12)
• Tolerance Class:
Standard API
External • Three cutting edges
• Negative rake
• “C” style hole
• Torx screw locking system
• Specific insert for every TPI
• O.D. and I.D. threading
I.C. • Right direction
• API exterme line thread
T
Threading and Grooving
Internal
Spare Parts
I.C.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-45
®
TPMC-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum & H.T.A.
“V” Thread D esc. Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TPMC-32NV .375 .125 .150
.005
8-36
.003
TPMC-43NV .500 .187 .203
.005
5-24
.003
TPMC-44NV .500 .250 .203
.005
4-24
.008
TPMC-54NV .625 .250 .250 4-20
Threading and Grooving
.010
.008 • Three cutting edges
TPMC-64NV .750 .250 .312
.010
4-20
• 5° positive rake
.008
TPMC-66NV .750 .375 .312
.010
3-12
• “C” style hole
Inserts
Hole
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. Thick
D i a.
Width TPI Description
TPMC-32NT-6P .375 .125 .150 .0566 6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-46
®
Technical Data
TPMC-NT-S Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Stub ACME Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Depth TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
TPMC-43NT-4P-S .500 .187 .203 .1004 4 • “C” style hole
TPMC-43NT-5P-S .500 .187 .203 .0793 5 • Torx screw locking system
• Specific insert for every TPI
I.C. W 29° TPMC-43NT-6P-S .500 .187 .203 .0652 6 • O.D. and I.D. threading
T
TPMC-43NT-8P-S .500 .187 .203 .0476 8 • Left and right direction
• Stub ACME thread
TPMC-43NT-10P-S .500 .187 .203 .0370 10
Toolholder (Inch)
TPMC-54NT-3P-S .625 .250 .250 .1356 3
TJPES Six Easy Steps To Use The CNC Power Cuck Adapters
2
holes of the soft jaws. Then, rotate
the body of the TruJaws until snug,
pulling the jaws rigid in the opposite
5 Unlock the chuck opposite to
the locking direction.
3
Jaws must be locked in the direction of the part
to be held. The soft jaws will then be held rigidly
by the TruJaws as if holding the part.
6 If these steps are followed
correctly, the part will be true
within .0002 T.I.R.
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further
information or to request a catalog, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-47
®
TPMC-32NGR-094 .375 .125 .150 .094 .150 • Torx screw locking system
• A wide range of groove widths are
TPMC-32NGL-031 .375 .125 .150 .031 .150 available
I.C. TPMC-32NGL-062 .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
configuration
TPMC-32NGL-094 .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
TPMC-43NG-062 .500 .187 .203 .062 .156
NG
TPMC-43NG-094 .500 .187 .203 .094 .156
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-48
®
Technical Data
• 60° Miniature Partial Profile B-52
NUT
• 60° UN Miniature Full Profile B-52
• 60° NPT/NPTF Miniature B-52
• 60° UN Full Profile B-53 to B-54 BOLT
• NPT B-60
Inserts
• NPT Multi-Tooth B-60
BOLT
• NPTF (Dryseal) B-61
ISO Thread
60° ISO Metric MJ 60° ISO Metric
• 60° ISO Metric Minature Full Profile B-62 NUT NUT
Toolholder (Inch)
NUT NUT
• 55° BSPT Miniature Pipe Thread B-65
• 55° BSW Partial Profile B-66
• 55° BSW Full Profile B-67 to B68 BOLT BOLT
BOLT
Toolholder (Metric)
• American Standard Buttress B-75
• American Push Buttress B-75
• Metric Buttress (DIN 513) B-76 BOLT BOLT
Round Thread
DIN 405 DIN 20400
• 30° Round (DIN 405) B-77 NUT NUT
BOLT BOLT
PG - 80° Thread
NUT
• PG - 80° (DIN 40430) Full Profile B-78
Threading and Grooving
BOLT
API - Oil Field API Round / Multi-Tooth API Rotary Shoulder API Extreme Line
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-49
Laydown Threading Insert Identification System
FAX: 979-282-2951
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
DORIAN TOOL INT'L
®
B-50
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®
Technical Data
Carbon Steel Stainless Steel, Cast Iron,
Partial Profile & Alloy Steel Aluminum, & H.T.A
Insert Dimensions Pitch
Thread Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI (MM)
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
27ER-Q60 27EL-Q60 .625 27 2,1 3,1 4-4,5 5,5-6,0 • Positive cutting action, lower
cutting force and better tool life
Inserts
27ER-U60 .625 27 1,0 13,7 2,75-4 6,5-8,0 • O.D. and I.D. threading
L I.C.
• Left and right direction
55°
Internal - 60° Partial Profile Thread • 60° metric “V” thread.
Internal Internal L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI (MM)
Right Hand Left Hand (MM) (MM) (MM)
11IR-A60 11IL-A60 .250 11 0,8 0,9 14-48 0,5-1,5
Internal
16IR-A60 16IL-A60 .375 16 0,8 0,9 14-48 0,5-1,5
Toolholder (Inch)
3,25
22IR-U60 .500 22 0,6 11,0
4,50
5,5-8,0
Toolholder (Metric)
Inch Measurements Metric Measurements
D m = Diameter of part (DIA) Inch Metric
z - First Choice
For optimum results, select the ~ - Alternative Choice All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-51
®
60° Miniature Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Partial Profile
Faster <——————> Slower Faster <——————> Slower
Thread
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Standard NPT
08IR-18NPT 08IL-18NPT .187 8,7 0,6 0,6 NPT 18
• Three cutting edges
• Full Profile inserts make a
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-52
®
Technical Data
UN - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Full Profile Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
11ER-32UN 11EL-32UN .250 11 0,6 0,6 32
including the crest
11ER-28UN 11EL-28UN .250 11 0,6 0,7 28 • Torx screw locking system
11ER-27UN 11EL-27UN .250 11 0,7 0,8 27 • Positive cutting action, lower
cutting force and better tool life
11ER-24UN 11EL-24UN .250 11 0,7 0,8 24
• Specific insert for every TPI
11ER-20UN 11EL-20UN .250 11 0,8 0,9 20 • O.D. threading
11ER-18UN 11EL-18UN .250 11 0,8 1,0 18 • Left and right direction
• 60° UN “V” thread
11ER-16UN 11EL-16UN .250 11 0,9 1,1 16
Toolholder (Inch)
16ER-64UN 16EL-64UN .375 16 0,8 0,4 64
Toolholder (Metric)
16ER-18UN 16EL-18UN .375 16 0,8 1,0 18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-53
®
UN - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Full Profile Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Threading and Grooving
Toolholder (Inch)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-54
®
Technical Data
UNJ - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Full Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
11ER-32UNJ 11EL-32UNJ .250 11 0,6 0,6 32 complete thread profile including
the crest
11ER-28UNJ 11EL-28UNJ .250 11 0,6 0,7 28
• Torx screw locking system
11ER-27UNJ 11EL-27UNJ .250 11 0,7 0,8 27 • Positive cutting action, lower
cutting force and better tool life
11ER-24UNJ 11EL-24UNJ .250 11 0,7 0,8 24
• Specific insert for every TPI
11ER-20UNJ 11EL-20UNJ .250 11 0,8 0,9 20 • O.D. threading
11ER-18UNJ 11EL-18UNJ .250 11 0,8 1,0 18 • Left and right direction
• 60° UNJ “V” thread
11ER-16UNJ 11EL-16UNJ .250 11 0,9 1,1 16
Toolholder (Inch)
16ER-64UNJ 16EL-64UNJ .375 16 0,8 0,4 64
Toolholder (Metric)
16ER-18UNJ 16EL-18UNJ .375 16 0,8 1,0 18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-55
®
UNJ - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Full Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-56
®
Technical Data
Carbon Steel Stainless Steel, Cast Iron,
Multi-Tooth & Alloy Steel Aluminum, & H.T.A
Insert Dimensions Pitch
Thread Faster <———————> Slower Faster <———————> Slower
First First L X Y No. of No. of In-feed Per Pass
Enternal Internal I.C. TPI
Choice Choice (MM) (MM) (MM) Teeth Passes
Right Hand Right Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 (1) (2) (3) (4)
16ER-16UN2M 16IR-16UN2M .375 16 1,5 2,3 16 2 3 .016 .011 .008
Inserts
Application Description
• Full profile inserts make a
complete thread profile including
crest
• Three cutting edges
Internal • Specific insert for every TPI
• Torx screw locking system
• Positive cutting action, lower
• T olerance Class: cutting force and better tool life.
2A/2B • O.D. and I.D. threading
• Multi-tooth insert allows for
Toolholder (Inch)
thread
first choice for high
productivity and quality at
lowest per thread-piece
cost
Toolholder (Metric)
C hoi ce C hoi ce
Ri ght Hand Ri ght Hand
D A S K 10 D C 656 D HK425 D A S K 10 D V K 10 D HK425 (1) (2) (3) (4)
16ER-16UNJ2M 16IR-16UNJ2M .375 16 1,5 2,3 16 2 3 0,4 0,3 0,2
External
Application D escription
• Full profile inserts make a
complete thread profile
including crest
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-57
®
29° ACME Thread Carbon Steel & Stainless Steel, Cast Iron, Insert Dimensions Pitch
Alloy Steel Aluminum, H.T.A
Faster <—————> Slower Faster <—————> Slower
First First L X Y
I.C. TPI
External External Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
22ER-6ACME 22EL-6ACME .500 22 1,8 2,1 6 • Specific insert for every TPI
• Positive cutting action, lower
22ER-5ACME 22EL-5ACME .500 22 2,0 2,3 5 cutting force and better tool life
22UER-4ACME 22UEL-4ACME .500 22 2,3 11 4 • O.D. and I.D. threading
Internal 27ER-4ACME 27EL-4ACME .625 27 2,3 2,7 4 • Left and right direction
• 29° ACME thread
27UER-3ACME 27UEL-3ACME .625 27 2,8 13,7 3
Threading and Grooving
The First Tool is the Tool That You Will Have For A Lifetime!
Threading and Grooving
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further
information or to request a catalog, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-58
®
Technical Data
Carbon Steel Stainless Steel, Cast Iron,
Thread & Alloy Steel Aluminum, & H.T.A
Insert Dimensions Pitch
Inserts
16ER-6STACME 16EL-6STACME .375 16 1,8 1,8 6
• Positive cutting action,
lower cutting force and
22ER-5STACME 22EL-5STACME .500 22 2,0 2,3 5
better tool life
22ER-6STACME 22EL-6STACME .500 22 2,0 2,3 6 • O.D. and I.D. threading
Internal • Left and right direction
22UER-4STACME 22UEL-4STACME .500 22 2,5 11 4
• 29° stub ACME thread
22UER-3STACME 22UEL-3STACME .500 22 3,3 11 3
Toolholder (Metric)
22IR-5STACME 22IL-5STACME .500 22 2,0 2,3 5
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-59
®
NPT - Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
National Pipe Taper & Alloy Steel Aluminum, & H.T.A
Thread Faster <———————> Slower Faster <———————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Threading and Grooving
NPT - External & Internal - NPT - National Pipe Taper Multi-Tooth Thread
National Pipe Taper
Multi-Tooth D esc. Material Application Insert Data
Thread Carbon Steel Stainless Steel, Cast Insert Dimensions Pitch
Threading and Grooving
including crest
• Three cutting edges
• Specific insert for every TPI
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-60
®
Technical Data
NPTF - Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch Description
National Pipe Taper & Alloy Steel Aluminum, & H.T.A
Dryseal Thread Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
16ER-11.5NPTF 16EL-11.5NPTF .375 16 1,1 1,5 11.5
• Specific insert for every TPI
16ER-8NPTF 16EL-8NPTF .375 16 1,3 1,8 8 • Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
Internal - NPTF - National Pipe Taper Dryseal Thread • Left and right direction
Internal Internal L X Y • NPTF - National pipe dryseal
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI
Right Hand Left Hand (MM) (MM) (MM) thread
Internal 11IR-27NPTF 11IL-27NPTF .250 11 0,7 0,7 27
Toolholder (Inch)
16IR-27NPTF 16IL-27NPTF .375 16 0,7 0,7 27
Toolholder (Metric)
Manual Vertical Index Turret
The NVIT has been designed and built to deliver the highest accuracy,
the fastest tool change, and the greatest rigidity ever found in any other
tool system available for manual lathes. In maximizing quality, productivity,
and profitability, true CNC performance is achieved with the NVIT.
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further information or to
request a catalog, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-61
®
Internal 06IR-1,0 ISO 06IL-1,0 ISO .156 6,9 0,7 0,6 1,0
Threading and Grooving
08IR-1,25 ISO 08IL-1,25 ISO .187 8,7 0,6 0,7 1,25 • Torx screw locking system
08IR-1,5 ISO 08IL-1,5 ISO .187 8,7 0,6 0,7 1,5 • Positive cutting action, lower
cutting force and better tool life
08IR-1,75 ISO 08IL-1,75 ISO .187 8,7 1,0 4,0 1,75 • Specific insert for every pitch
08UIR/L-2,0 ISO .187 8,7 1,0 4,0 2,0 • I.D. threading
• Left and right direction
• 60° ISO miniature full profile
thread
Threading and Grooving
Toolholder (Inch)
16ER-1,0 ISO3M 16IR-1,0 ISO3M .375 16 1,7 2,5 1,0 3 2 .015 .010
External 22ER-1,5 ISO3M 22IR-1,5 ISO3M .500 22 2,3 3,7 1,5 3 2 .021 .015
27ER-3,0 ISO2M 27IR-3,0 ISO2M .625 27 2,9 4,5 3,0 2 4 .022 .020 .017 .013
Application Description
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-62
®
Technical Data
Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
60° ISO Metric Full Faster <—————> Slower Faster <——————> Slower
Profile Thread First First L X Y
External External I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
11ER-0,75ISO 11EL-0,75ISO .250 11 0,6 0,6 0,75 complete thread profile
including the crest
11ER-0,8ISO 11EL-0,8ISO .250 11 0,6 0,6 0,8 • Torx screw locking system
• Positive cutting action, lower
11ER-1,0ISO 11EL-1,0ISO .250 11 0,6 0,7 1,0
cutting force and better tool life
11ER-1,25ISO 11EL-1,25ISO .250 11 0,8 0,8 1,25 • Specific insert for every pitch
• O.D. threading
11ER-1,5ISO 11EL-1,5ISO .250 11 0,8 1,0 1,5
• Left and right direction
11ER-1,75ISO 11EL-1,75ISO .250 11 0,8 1,1 1,75 • 60° ISO full profile thread
Toolholder (Inch)
16ER-0,45ISO 16EL-0,45ISO .375 16 0,8 0,4 0,45
Toolholder (Metric)
16ER-1,75ISO 16EL-1,75ISO .375 16 0,9 1,2 1,75
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-63
®
60° ISO Metric Full Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Profile Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-64
®
Technical Data
BSW - 55° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Miniature Partial & Alloy Steel Aluminum, & H.T.A
Profile Thread Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
• Positive cutting action, lower
cutting force and better tool life
• I.D. threading
• Left and right direction
• 55° W miniature partial profile
thread
BSW - 55°
Miniature Full
Internal - BSW - 55° Miniature Full Profile Thread Application
Toolholder (Inch)
06IR-26W 06IL-26W .156 6,9 0,7 0,6 26
Toolholder (Metric)
08UIR/L-12W .187 8,7 0,9 4,0 12 • I.D. threading
• Left and right direction
08UIR/L-11W .187 8,7 0,9 4,0 11
• 55° W miniature full profile thread
BSPT - 55°
Miniature Pipe Internal - BSPT - 55° Miniature Pipe Thread Application
Thread Internal Internal L X Y
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
(MM) (MM) (MM)
TPI Description
06IR-28BSPT 06IL-28BSPT .156 6,9 0,7 0,6 BSPT 28
• Tolerance Class:
Standard BSPT
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-65
®
External
Threading and Grooving
3.25-
22IR-U55 .500 22 0,6 11,0
4.5
5.5-8.0
The SmartDex has been designed and built to deliver the highest
accuracy, the fastest tool change, and the greatest rigidity ever found
in any other electro-pneumatic automated tool system. In maximizing
quality, productivity, and profitability, true CNC performance is achieved
with the SmartDex.
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further information or to request a catalog, please
contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-66
®
Technical Data
BSW - 55° Full Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <—————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
11ER-72W 11EL-72W .250 11 0,7 0,4 72
11IR-60W 11EL-60W .250 11 0,7 0,4 60
11ER-56W 11EL-56W .250 11 0,7 0,4 56
11ER-48W 11EL-48W .250 11 0,6 0,6 48
11ER-40W 11EL-40W .250 11 0,6 0,6 40
Inserts
• Specific insert for every TPI
11ER-26W 11EL-26W .250 11 0,7 0,8 26
• Torx screw locking system
11ER-24W 11EL-24W .250 11 0,7 0,8 24 • Positive cutting action, lower
cutting force and better tool life
11ER-22W 11EL-22W .250 11 0,8 0,9 22
• O.D. threading
11ER-20W 11EL-20W .250 11 0,8 0,9 20
• Left and right direction
11ER-19W 11EL-19W .250 11 0,8 1,0 19 • 55° BSW thread
11ER-18W 11EL-18W .250 11 0,8 1,0 18
11ER-16W 11EL-16W .250 11 0,9 1,1 16
11ER-14W 11EL-14W .250 11 0,9 1,1 14
Toolholder (Inch)
16ER-60W 16EL-60W .375 16 0,7 0,4 60
16ER-56W 16EL-56W .375 16 0,7 0,4 56
16ER-48W 16EL-48W .375 16 0,6 0,6 48
16ER-40W 16EL-40W .375 16 0,6 0,6 40
16ER-36W 16EL-36W .375 16 0,6 0,6 36
16ER-32W 16EL-32W .375 16 0,6 0,6 32
16ER-28W 16EL-28W .375 16 0,6 0,7 28
16ER-26W 16EL-26W .375 16 0,7 0,8 26
16ER-24W 16EL-24W .375 16 0,7 0,8 24
16ER-22W 16EL-22W .375 16 0,8 0,9 22
Toolholder (Metric)
16ER-19W 16EL-19W .375 16 0,8 1,0 19
16ER-18W 16EL-18W .375 16 0,8 1,0 18
16ER-16W 16EL-16W .375 16 0,9 1,1 16
16ER-14W 16EL-14W .375 16 1,0 1,2 14
16ER-12W 16EL-12W .375 16 1,1 1,4 12
16ER-11W 16EL-11W .375 16 1,1 1,5 11
16ER-10W 16EL-10W .375 16 1,1 1,5 10
16ER-9W 16EL-9W .375 16 1,2 1,7 9
16ER-8W 16EL-8W .375 16 1,2 1,5 8
22ER-7W 22EL-7W .500 22 1,6 2,3 7
22ER-6W 22EL-6W .500 22 1,5 2,3 6
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-67
®
BSW - 55° Full Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <—————> Slower Faster <—————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
11IR-72W 11IL-72W .250 11 0,7 0,4 72
11IR-60W 11IL-60W .250 11 0,7 0,4 60
11IR-56W 11IL-56W .250 11 0,7 0,4 56
11IR-48W 11IL-48W .250 11 0,6 0,6 48
11IR-40W 11IL-40W .250 11 0,6 0,6 40
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-68
®
Technical Data
55° British BSW Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Multi-Tooth Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y No. of No. of In-feed Per Pass
Enternal Internal I.C. TPI
Choice Choice (MM) (MM) (MM) Teeth Passes
Right Hand Right Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 (1) (2) (3) (4)
16ER-14W2M 16IR-14W2M .375 16 1,7 2,7 14 2 3 .020 .015 .011
Application Description
Inserts
• Three cutting edge
Toolholder (Inch)
55°
Toolholder (Metric)
First First
External External I.C. L X Y TPI
Choice Choice
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-69
®
30° Trapez Thread Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Faster <—————> Slower Faster <—————> Slower
First First L X Y
External External I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Toolholder (Inch)
Threading and Grooving
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog.
For further information or to request a catalog, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-70
®
Technical Data
API - Oil Field Carbon Steel Insert Dimensions Pitch No. or Siz e
Round Thread & Alloy Steel
Faster <——————> Slower
Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
Internal • Right direction
• API - oil field round thread
Toolholder (Metric)
• Three cutting edges
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
• Right direction
• API - oil field buttress casing thread
Internal
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-71
®
External & Internal - API - Oil Field Rotary Shoulder Thread Application
Threading and Grooving
Internal 27ER-438 27IR-438 .625 27 .126 .087 3.0 4 NC56 - NC71 • O.D. and I.D. threading
5.5", 7.625", • Right direction
27ER-435 27IR-435 .625 27 .126 .087 3.0 4
8.625" Reg. • API - oil field rotary shoulder thread
NC23 - NC50,
27ER-428 27IR-428 .625 27 .250 .087 2.0 4
2.375 - 5.5" IF
5.5" FH, 6.625" FH,
27ER-425 27IR-425 .625 27 .250 .087 2.0 4
6.625" Reg.
Threading and Grooving
Toolholder (Inch)
API - Oil Field External & Internal - API - Oil Field Hughes H90 Thread Application
Hughes H90 Thread External Internal D A S K 10 D C 656 DHK425 I.C. L X Y TPF TPI Description
22UER-H902 22UIR-H902 .500 22 .173 .437 2.00 3.5 3.5" - 6.625" H90
22UER-H903 22UIR-H903 .500 22 .173 .437 2.00 3.5 7" - 8.625" H90
Threading and Grooving
22ER-H902 22IR-H902 .500 22 .173 .437 2.00 3.5 3.5" - 6.625" H90
α = 1/2 arctg (IFP/12)
Toolholder (Metric)
22ER-H903 22IR-H903 .500 22 .173 .437 2.00 3.5 7" - 8.625" H90
• Tolerance Class:
27ER-H90S 27IR-H90S .625 27 .223 .545 1.25 3 2.375" - 3.5" Slmln Standard API
External
• Three cutting edges
• Torx screw locking system
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
• Right direction
• API - oil field hughes H90 thread
Internal
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-72
®
Technical Data
API - Oil Field Carbon Steel Insert Dimensions Pitch No. or Siz e
& Alloy Steel
VAM Thread
Faster <———————> Slower
Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
Internal • Right direction
• API VAM thread
Toolholder (Metric)
• Tolerance Class:
Standard API
• Three cutting edges
External
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threadin
• Right direction
• API - oil field x-line thread
Internal
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-73
®
API - Oil Field Carbon Steel Insert Dimensions Pitch No. or Siz e
& Alloy Steel
VO.55 Thread
Faster <———————> Slower
First
I.C. L X Y TPF TPI
Choice
External Internal D A S K 10 D C 656 DHK425
NC10 - NC16
16ER-VO .055 16IR-VO .055 .375 16 .059 .051 0.75 6
VO.055
NC10 - NC16
22ER-VO .055 22IR-VO .055 .500 22 .072 .060 0.75 6
VO.055
Threading and Grooving
External
• Tolerance Class:
Standard API
• Three cutting edges
Inserts
External
Application Description
• Tolerance Class:
Standard API RD
• Multi-tooth insert allows for fewer passes and
higher SFM, making this insert the first
choice for high productivity and quality at
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-74
®
Technical Data
American Standard Faster <—————————————> Slower Insert Dimensions Pitch
Buttress Thread First Choice
External Internal L X Y
45° x 7° Thread Right Hand Left Hand
I.C.
(MM) (MM) (MM)
TPI
D A S K 10 D C 656 DHK425
11ER-20ABUT 11EL-20ABUT .250 11 1,0 1,3 20
11ER-16ABUT 11EL-16ABUT .250 11 1,0 1,5 16
16ER-20ABUT 16EL-20ABUT .375 16 1,0 1,3 20
16ER-16ABUT 16EL-16ABUT .375 16 1,0 1,5 16
16ER-12ABUT 16EL-12ABUT .375 16 1,4 2 12
16ER-10ABUT 16EL-10ABUT .375 16 1,5 2,3 10
• Tolerance Class: Class 2
22ER-8ABUT 22EL-8ABUT .500 22 2,1 3,3 8
Inserts
cutting force and better tool life
• O.D. and I.D. threading
Internal - American Standard Buttress Thread 45° x 7° Thread • Left and right direction
Internal Internal L X Y
D A S K 10 D C 656 DHK425 I.C. TPI • American standard buttress thread
Right Hand Left Hand (MM) (MM) (MM)
11IR-20ABUT 11IL-20ABUT .250 11 1,0 1,3 20
11IR-16ABUT 11IL-16ABUT .250 11 1,0 1,5 16
Internal 16IR-20ABUT 16IL-20ABUT .375 16 1,0 1,3 20
X
16IR-16ABUT 16IL-16ABUT .375 16 1,0 1,5 16
Y 16IR-12ABUT 16IL-12ABUT .375 16 1,4 2 12
Toolholder (Inch)
22IR-6ABUT 22IL-6ABUT .500 22 2,1 3,4 6
22IR-4ABUT 22IL-4ABUT .500 22 2,3 9,5 4
22IR-3ABUT 22IL-3ABUT .500 22 3,1 11,7 30
Toolholder (Metric)
16ER-20PBUT 16EL-20PBUT .375 .65 .050 .030 20
NUT
16ER-16PBUT 16EL-16PBUT .375 .65 .050 .030 16
16ER-12PBUT 16EL-12PBUT .375 .65 .050 .030 12
16ER-10PBUT 16EL-10PBUT .375 .65 .050 .030 10
16ER-8PBUT 16EL-8PBUT .375 .65 .050 .030 8 BOLT
External 22ER-8PBUT 22EL-8PBUT .500 .65 .050 .030 8
X • Tolerance Class: Class 2
Y 22ER-6PBUT 22EL-6PBUT .500 .65 .050 .030 6
• Three cutting edges
22ER-4PBUT 22EL-4PBUT .500 .65 .050 .030 4
• Torx screw locking system
22ER-3PBUT 22EL-3PBUT .500 .65 .050 .030 3
• Specific insert for every TPI
L I.C. • Positive cutting action, lower cutting
force and better tool life
Internal - American Push Buttress Thread 45° x 7° Thread
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-75
®
SAV
E
O N MONEY
SET
Threading and Grooving
S!!
TNMG Roughing WNMG
Toolholder (Metric)
Turning Set
Roughing Turning Set
Negative 3° Side Set Offers: X 10 Negative 5° Side X 10
Cutting Edge Angle • 1 Toolholder PCS. Cutting Edge Angle Set Offers: PCS.
for negative • 10 Inserts for negative • 1 Toolholder
60° triangle inserts 80° trigon inserts • 10 Inserts
• Roughing operations
• Roughing operations • Extra strong cutting edge
• Extra strong cutting edge • Great chipflow control
• Great chipflow control • High rate of material
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-76
®
Technical Data
30° Round Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
(DIN 405) Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
• Specific insert for every TPI
Internal - 30° Round (DIN 405) Thread • Positive cutting action, lower
cutting force and better tool life
External External L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI • O.D. and I.D. threading
Right Hand Left Hand (MM) (MM) (MM)
16IR-10RD DIN* 16IL-10RD DIN* .375 16 1,1 1,2 10 • Left and right direction
Internal • 30° round (DIN 405) thread
16IR-8RD DIN* 16IL-8RD DIN* .375 16 1,4 1,3 8
Toolholder (Inch)
27IR-4RD DIN* 27IL-4RD DIN* .625 27 2,2 2,3 4
30° Metric Round External - 30° Metric Round (DIN 20400) Thread
(DIN 20400) Thread
Application
External External L X Y
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
(MM) (MM) (MM) (MM)
Description
22ER-3,0RD DIN* 22EL-3,0RD DIN* .500 22 1,3 1,8 3,0
Toolholder (Metric)
Standard
External • Three cutting edges
• Torx screw locking system
• Specific insert for every pitch
• Positive cutting action, lower
Internal - 30° Metric Round (DIN 20400) Thread cutting force and better tool life
Internal Internal L X Y • O.D. and I.D. threading
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
Right Hand Left Hand (MM) (MM) (MM) (MM)
• Left and right direction
22IR-3,0RD DIN* 22IL-3,0RD DIN* .500 22 1,3 1,8 3,0 • 30° round (DIN 20400) thread
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-77
®
External - MJ - 60° ISO Metric (DIN 5855) Full Profile Thread Application
Threading and Grooving
MJ - 60° ISO Metric Carbon Steel Stainless Steel, Cast Insert Dimensions Pitch
(DIN 5855) & Alloy Steel Iron, Aluminum, & H.T.A
Full Profile Thread Faster <—————> Slower Faster <—————> Slower
First First L X Y
External External I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
External 16ER-1,25MJ DIN* 16EL-1,25MJ DIN* .375 16 0,8 1,0 1,25 • Tolerance Class:
4h/6h - 4H/5H
16ER-1,5MJ DIN* 16EL-1,5MJ DIN* .375 16 0,9 1,2 1,5 • Three cutting edges
Inserts
16ER-2,0MJ DIN* 16EL-2,0MJ DIN* .375 16 1,0 1,3 2,0 • Full profile inserts make a
complete thread profile including
16ER-2,5MJ DIN* 16EL-2,5MJ DIN* .375 16 1,1 1,5 2,5 the crest
• Torx screw locking system
16ER-3,0MJ DIN* 16EL-3,0MJ DIN* .375 16 1,1 1,5 3,0
• Positive cutting action, lower
cutting force and better tool life
• Specific insert for every pitch
Internal
Internal - MJ - 60° ISO Metric (DIN 5855) Full Profile Thread
• O.D. and I.D. threading
Internal Internal L X Y
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 I.C.
Right Hand Left Hand (MM) (MM) (MM) (MM) • Left and right direction
11IR-1,0MJ DIN* 11IL-1,0MJ DIN* .250 11 0,6 0,7 1,0 • 60° MJ (5855) full profile thread
Threading and Grooving
External External L X Y
Right Hand Left Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 I.C.
(MM) (MM) (MM)
TPI Description
11ER-20PG DIN* 11EL-20PG DIN* .250 11 0,8 1,0 20
the crest
Internal Internal L X Y
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 I.C. TPI • Torx screw locking system
Right Hand Left Hand (MM) (MM) (MM)
• Positive cutting action, lower
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-78
®
Technical Data
NUT
• NT 60° "V" Thread B-81
60° U N J
NUT
• NJ 60° "V" Thread B-82
Inserts
60° N P T / N P T F NUT
Toolholder (Inch)
BOLT
ACME
NUT
Grooving
• NU Undercutting B-90
• NV Poly-Vee B-90
API
NUT
• ND - 60° "V" Rotary Shoulder B-92
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-79
DorNotch Threading Insert Identification System
FAX: 979-282-2951
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
DORIAN TOOL INT'L
®
B-80
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®
Technical Data
Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower Insert Dimensions Pitch (P)
First First
Right Left Choice Choice Gage A B E R T Ext. Int. Ext. Int.
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN) (IN) (IN) (MM) (MM)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
.003
NT-2R NT-2L .1875 .219 .2661 .075
.005
.150 8-36 7-20 0,70 3
.005
NT-3R NT-3L .3750 .344 .3999 .098
.008
.195 6-20 5-12 1,25 4
Neutral Rake Angle .005
E NT-4R NT-4L .3750 .453 .6293 .128
.008
.255 4-20 4-12 1,00 4
R
B
• A popular threading insert
55° style for general use
A • Provides satisfactory
Inserts
performance in most
GAGE DIAM.
applications
• 60° NT “V” thread
NTP - 60°
Positive “V” Thread
NTP - 60° Positive "V" Thread Application
Right Left Gage A B E R T Ext. Int. Ext. Int.
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN) (IN) (MM) (MM)
Description
.003
NTP-2R NTP-2L .1875 .219 .2661 .075
.005
.150 8-36 7-20 0,70 3
.005
NTP-3R NTP-3L .3750 .344 .3999 .098
.008
.195 6-20 5-12 1,25 4
Toolholder (Inch)
• General purpose
5° Pos. Rake Angle • Ground positive rake reduces
E cutting forces
R • Recommended for threading
60° T aluminum and difficult-to-
machine materials
B • 60° NTP “V” thread
55°
A 5°
GAGE DIAM.
z - First Choice
For optimum results, select the ~ - Alternative Choice All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-81
®
operations
B
55° • Smaller nose radius than
general purpose inserts
A
• Use this style insert only when
Inserts
GAGE DIAM.
required for the operation
• 60° NTF fine “V” thread
NTK - 60°
Positive Fine “V”
Thread
NTK - 60° Positive Fine "V" Thread Application
Right Left Gage A B E R T Ext. Int. Ext. Int.
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN) (IN) (MM) (MM)
Description
.002
NTK-2R NTK-2L .1875 .219 .2679 .110
.004
.150 8-36 7-20 0,70 2
.002
NTK-3R NTK-3L .3750 .344 .4022 .141
.004
.195 6-20 5-12 1,25 3
Threading and Grooving
.002
NTK-4R NTK-4L .3750 .453 .6332 .201
.004
.255 4-20 4-12 1,00 4
Toolholder (Inch)
GAGE DIAM.
Threading and Grooving
Toolholder (Metric)
.0188
NJ-3020R8 NJ-3020L8 .3750 .344 .3999 .098
.0198
.195 8
.0125
NJ-3014R12 NJ-3014L12 .3750 .344 .3999 .098 .195 12
Spare Parts
.0135
.0094
NJ-3010R16 NJ-3010L16 .3750 .344 .3999 .098
.0104
.195 16
Neutral Rake Angle
E
R • Tolerance Class: 3A/3B
60° T • UNJ external threads
• Close tolerance on nose radius to
B
55° control thread root radius
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-82
®
Technical Data
NTC - 60° Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
“V” Thread
Full Profile Thread Faster <——————> Slower Faster <——————> Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Inserts
T
NTC-3R14E NTC-3L14E .3750 .344 .4025 .148 .0088 .195 14
• Produces the best surface
B NTC-3R16E NTC-3L16E .3750 .344 .4025 .148 .0075 .195 16 finish, and accurate thread
55°
depth
A
NTC-3R18E NTC-3L18E .3750 .344 .4025 .148 .0070 .195 18
• Full profile inserts make a
GAGE DIAM. NTC-3R20E NTC-3L20E .3750 .344 .4025 .148 .0062 .195 20 complete thread profile
including crest
.0060
NTC-3R24E NTC-3L24E .3750 .344 .4025 .148
.0045
.195 24
• Specific insert for every TPI
.0052 • Inch and ISO metric thread
NTC-3R28E NTC-3L28E .3750 .344 .4025 .148
.0039
.195 28
forms are standard
.0045
NTC-3R32E NTC-3L32E .3750 .344 .4025 .148
.0034
.195 32 • 60° NTC “V” full profile
thread
Toolholder (Inch)
Right Left Gage A B E R T
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 TPI
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
NTC-3R7I NTC-3L7I .3750 .344 .4004 .107 .0090 .195 7
Toolholder (Metric)
.0030
NTC-3R24I NTC-3L24I .3750 .344 .4025 .148
.0015
.195 24
.0125
NJP-3014R12 NJP-3014L12 .3750 .344 .3999 .098
.0135
.195 12
.0094
5° Pos. Rake Angle NJP-3010R16 NJP-3010L16 .3750 .344 .3999 .098
.0104
.195 16
Spare Parts
E
R
• Tolerance Class:
60° T
3A/3B
B • UNJ external threads
55°
• Close tolerance on nose radius
A 5° to control thread root radius
GAGE DIAM. • Specific insert for every TPI
• 60° NJP “V” thread
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-83
®
.0085
Neutral Rake Angle .0063 • Tolerance Class:
NJF-3007R24 NJF-3007L24 .3750 .344 .4022 .141 .195 24
E .0073 3A/3B
.0054
R NJF-3006R28 NJF-3006L28 .3750 .344 .4022 .141
.0064
.195 28 • UNJ external threads, fine
60° pitches, close to the shoulder
Inserts
T
.0047
NJF-3005R32 NJF-3005L32 .3750 .344 .4022 .141
.0056
.195 32 • Close to shoulder applications
B
55° • Close tolerance on nose radius
to control thread root radius
A
• Specific insert for every TPI
GAGE DIAM.
• 60° NJF “V” fine thread
NJK - 60° NJK - 60° Positive UNJ Fine "V" Thread Application
Positive UNJ Fine Right Left
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Gage A B E R T
TPI Description
Hand Hand Dia. (IN) (IN (IN) (IN) (IN)
"V" Thread
Threading and Grooving
.0107
NJK-3012R14 NJK-3012L14 .3750 .344 .4022 .141
.0117
.195 14
Toolholder (Inch)
.0094
NJK-3010R16 NJK-3010L16 .3750 .344 .4022 .141
.0104
.195 16
.0083
NJK-3009R18 NJK-3009L18 .3750 .344 .4022 .141
.0093
.195 18
.0075
NJK-3008R20 NJK-3008L20 .3750 .344 .4022 .141
.0085
.195 20 • Tolerance Class:
.0063 3A/3B
NJK-3007R24 NJK-3007L24 .3750 .344 .4022 .141
.0073
.195 24
• UNJ external threads, fine pitches,
.0054
NJK-3006R28 NJK-3006L28 .3750 .344 .4022 .141
.0064
.195 28 close to shoulder
• Ground positive rake
5° Pos. Rake Angle NJK-3005R32 NJK-3005L32 .3750 .344 .4022 .141
.0047
.195 32
.0056 • Close to shoulder applications
E
R • Close tolerance on nose radius to
control thread root radius
60° T
• Specific insert for every TPI
• 60° NJF “V” fine thread
Threading and Grooving
B
55°
Toolholder (Metric)
A 5°
GAGE DIAM.
.035
• Ground positive rake reduces
.030
NF-6375R NF-6375L .3750 .453 .6360 .250
.035
.383 .375 cutting forces
Neutral Rake Angle • Recommended for face grooving
Spare Parts
GAGE DIAM.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-84
®
Technical Data
Stainless Steel, Cast
60° “V” Carbon Steel
Iron, Aluminum, &
& Alloy Steel
National Pipe H.T.A
Thread Faster <——> Slower Faster <——— Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
DASK10 DC656 DHK425 DASK10 DVK10 DHK425
Inserts
60° T
• Produces the best surface
B finish, and accurate thread
55° depth
A • For tapered threads where
fluid tightness is required
GAGE DIAM.
• Specific insert for every
TPI
• Full profile inserts make a
complete thread profile
including crest
• 60° “V” NDC-V (NPT)
national pipe thread
Toolholder (Metric)
tool life for the application
Neutral Rake Angle • Produces the best surface
E
finish, and accurate thread
R depth
60° T • Specific insert for every
TPI
B
55° • Full profile inserts make a
complete thread profile
A including crest
GAGE DIAM. • 60° “V” NDC-V-D
(NPTF) national pipe
dryseal thread Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-85
®
External - NTC - 60° ISO Metric "V" Full Profile Thread Application
Threading and Grooving
0,2489
0,376 • Tolerance Class:
NTC-3R300E NTC-3L300E .3750 8,74 10,18 2,896 4,95 3,0
Neutral Rake Angle 0,432 6g/6H
E • Cresting style for metric threads
R
Inserts
0,036
NTC-2R100I NTC-2L100I .1875 5,56 6,81 2,921
0,071
3,81 1,0
Toolholder (Inch)
Features
• Ductile Iron Body • 1.33 to 1 Gear Ratio
• Precision Hardened • Grease Fitting
& Ground Spiral • Alignment Flats on
Bevel Gears 2 Sides
Threading and Grooving
MMRAA-R8
73310104000
Call Technical Assistance for further details on this tool.
When using the MMRAA-R8, a special draw bar is required and should be ordered with
Designed to simplify right angle work by reducing the need
the Dorian Milling Machine Right Angle Attachment.
of special tooling and difficult fixturing, ideal for cavities
and pocket jobs.
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog.
For further information or to request a catalog, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-86
®
Technical Data
NA - 29° Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
ACME Thread
Faster <—————> Slower Faster <—————> Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Neutral Rake Angle NA-3R10 NA-3L10 .3750 .344 .4026 .149 .0319 .195 10
Inserts
B NA-3R5 NA-3L5 .3750 .344 .4026 .149 .0689 .195 5 move in the pocket during
55°
this type of threading
A NA-3R4 NA-3L4 .3750 .344 .4018 .133 .0875 .195 4 operation, which places
GAGE DIAM. high cutting forces on the
NA-4R10 NA-4L10 .3750 .453 .6332 .202 .0319 .255 10 insert
• Specific insert for every TPI
NA-4R8 NA-4L8 .3750 .453 .6332 .202 .0411 .255 8
• NA 29° ACME thread
NA-4R6 NA-4L6 .3750 .453 .6332 .202 .0566 .255 6
Toolholder (Inch)
NA-6R2.5 NA-6L2.5 .3750 .453 .6308 .283 .1431 .383 2.5
Toolholder (Metric)
• Tolerance Class:
NAS-3R8 NAS-3L8 .3750 .344 .4026 .149 .0476 .195 8
2G
NAS-3R6 NAS-3L6 .3750 .344 .4026 .149 .0652 .195 6 • Strong DorNotch design
Neutral Rake Angle does not allow the insert to
NAS-3R5 NAS-3L5 .3750 .344 .4026 .149 .0793 .195 5 move in the pocket during
E 3°
this type of threading
W NAS-3R4 NAS-3L4 .3750 .344 .4026 .149 .1004 .195 4 operation, which places
29° T high cutting forces on the
NAS-4R3 NAS-4L3 .3750 .453 .6332 .202 .1356 .255 3 insert
B
• Specific insert for every TPI
55° NAS-6R2 NAS-6L2 .3750 .453 .6308 .202 .2060 .383 2
• NAS - 29° stub ACME thread
A
GAGE DIAM.
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-87
®
NG - Grooving Application
Threading and Grooving
W
.010
.005
55°
B NG-230R NG-230L .1875 .219 .2700 .110
.010
.150 .118
.005
A NG-2125R NG-2125L .1875 .219 .2700 .110
.010
.150 .125
GAGE DIAM. .002
NG-3031R NG-3031L .3750 .344 .4050 .050
.005
.195 .031
.002
NG-310R NG-310L .3750 .344 .4050 .050
.005
.195 .039
.002
NG-3047R NG-3047L .3750 .344 .4050 .075
.005
.195 .047
.005
NG-3062R NG-3062L .3750 .344 .4050 .120
.010
.195 .062
.005
Threading and Grooving
.010
.005
NG-320R NG-320L .3750 .344 .4050 .120
.010
.195 .079
.005
NG-3088R NG-3088L .3750 .344 .4050 .120
.010
.195 .088
.005
NG-3094R NG-3094L .3750 .344 .4050 .180
.010
.195 .094
.010
NG-3097R NG-3097L .3750 .344 .4050 .180
.015
.195 .097
.005
NG-3105R NG-3105L .3750 .344 .4050 .180
.010
.195 .105
.010
NG-3110R NG-3110L .3750 .344 .4050 .180
.015
.195 .110
.005
NG-330R NG-330L .3750 .344 .4050 .180
.010
.195 .118
.005
NG-3122R NG-3122L .3750 .344 .4050 .180
.010
.195 .122
Threading and Grooving
.005
NG-3125R NG-3125L .3750 .344 .4050 .180
.010
.195 .125
Toolholder (Metric)
.010
NG-3142R NG-3142L .3750 .344 .4050 .180
.015
.195 .142
.005
NG-3156R NG-3156L .3750 .344 .4050 .180
.010
.195 .156
.010
NG-340R NG-340L .3750 .344 .4050 .180
.015
.195 .158
.005
NG-3178R NG-3178L .3750 .344 .4050 .180
.010
.195 .178
.020
NG-3185R NG-3185L .3750 .344 .4050 .180
.025
.195 .185
.020
NG-3189R NG-3189L .3750 .344 .4050 .180
.025
.195 .189
.005
NG-4125R NG-4125L .3750 .453 .6360 .250
.010
.255 .125
.020
NG-4189R NG-4189L .3750 .453 .6360 .250
.025
.255 .189
.010
NG-450R NG-450L .3750 .453 .6360 .250
.015
.255 .197
Threading and Grooving
.005
NG-4213R NG-4213L .3750 .453 .6360 .250
.010
.255 .213
.020
NG-4219R NG-4219L .3750 .453 .6360 .250 .255 .219
Spare Parts
.025
.020
NG-4250R NG-4250L .3750 .453 .6360 .250
.025
.255 .250
.030
NG-4312R NG-4312L .3750 .453 .6360 .250
.035
.312 .312
.030
NG-6281R NG-6281L .3750 .453 .6360 .250
.035
.383 .281
.030
NG-6312R NG-63121L .3750 .453 .6360 .250
.035
.383 .312
.030
NG-6375R NG-6375L .3750 .453 .6360 .250
.035
.383 .375
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-88
®
Technical Data
Carbon Steel Stainless Steel, Cast
NGP - & Alloy Steel Iron, Aluminum, & H.T.A
Positive Grooving Faster <—————> Slower Faster <—————> Slower Insert Dimensions
First First
Right Left Choice Choice Gage A B E R T W
Hand Hand Dia. (IN) (IN (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
.002
NGP-2031R NGP-2031L .1875 .219 .2700 .050
.005
.150 .031
.005
NGP-2062R NGP-2062L .1875 .219 .2700 .110
.010
.150 .062
.005
NGP-2125R NGP-2125L .1875 .219 .2700 .110
.010
.150 .125
.005
NGP-3047R NGP-3047L .3750 .344 .4050 .075 .195 .047
Inserts
.005 machine materials
W T NGP-3094R NGP-3094L .3750 .344 .4050 .180
.010
.195 .094
• NGP - positive grooving
B .005
55° NGP-3125R NGP-3125L .3750 .344 .4050 .150
.010
.195 .125
5° .005
A
NGP-3156R NGP-3156L .3750 .344 .4050 .150
.010
.195 .156
GAGE DIAM.
.020
NGP-3189R NGP-3189L .3750 .344 .4050 .150
.025
.195 .189
.005
NGP-4125R NGP-4125L .3750 .453 .6360 .250
.010
.255 .125
NR - .020
Full Radius NGP-4189R NGP-4189L .3750 .453 .6360 .250
.025
.255 .189
Toolholder (Inch)
NR - Full Radius Grooving Application
Right Left Gage A B E R T W
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN)
Description
NR-2031R NR-2031L .1875 .219 .2683 .110 .031 .150 .062
Neutral Rake Angle NR-3031R NR-3031L .3750 .344 .4033 .094 .031 .195 .062
3°
• Full radius end form
NR-3047R NR-3047L .3750 .344 .4025 .150 .047 .195 .094
E • General purpose grooving
NR-3062R NR-3062L .3750 .344 .4017 .150 .062 .195 .125
• General purpose profiling
W T
• Most popular insert for full
Toolholder (Metric)
55° NR-3094R NR-3094L .3750 .344 .4000 .150 .094 .195 .188 • Strong DorNotch design
A allows light turning and
NR-4062R NR-4062L .3750 .453 .6327 .150 .062 .255 .125
profiling in two directions
GAGE DIAM.
NR-4094R NR-4094L .3750 .453 .6310 .250 .094 .255 .188 • NR - full radius grooving
insert
NR-4125R NR-4125L .3750 .453 .6293 .250 .125 .255 .250
NRP -
Positive Full Radius
Grooving NRP - Positive Full Radius Grooving Application
Right Left Gage A B E R T W
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN)
Description
NRP-2031R NRP-2031L .1875 .219 .2683 .110 .031 .150 .062
Threading and Grooving
NRP-3047R NRP-3047L .3750 .344 .4025 .150 .047 .195 .094 • Ground positive rake reduces
cutting forces
5° Pos. Rake Angle NRP-3062R NRP-3062L .3750 .344 .4017 .150 .062 .195 .125
3° • Recommended for machining
NRP-3078R NRP-3078L .3750 .344 .4008 .150 .078 .195 .156 aluminum and difficult-to-
E machine materials
NRP-3094R NRP-3094L .3750 .344 .4000 .150 .094 .195 .188 • NRP - positive full radius
W T
grooving insert
R NRP-4062R NRP-4062L .3750 .453 .6327 .150 .062 .255 .125
B
55° NRP-4094R NRP-4094L .3750 .453 .6310 .250 .094 .255 .188
A 5°
NRP-4125R NRP-4125L .3750 .453 .6293 .250 .125 .255 .250
GAGE DIAM.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-89
®
NU - Grooving Application
Threading and Grooving
3°
• Grooving
E R • Designed to easily cut
workpiece grinding reliefs
W T
• NU - grooving
Inserts
B
55°
A
GAGE DIAM.
NV - Positive
Poly-Vee Grooving NV - Positive Poly-Vee Grooving Application
Right Left Gage A B E R T W
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN (IN) (IN) (IN) (IN)
Description
Threading and Grooving
• Poly-Vee grooving
5° Pos. Rake Angle • Standard inserts are used to
E
R machine single grooves
SAV
E
O N MONEY
SET
S!!
CNMG Roughing DNMG
Turning Set
Roughing Turning Set
Set Offers: X 10 PCS. Set Offers: X 10 PCS.
Negative 5° End or • 1 Toolholder • 1 Toolholder
Negative 3° Side
• 10 Inserts • 10 Inserts
Side Cutting Edge Cutting Edge Angle
Angle for negative for negative • Roughing operations
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-90
®
Technical Data
Carbon Steel Stainless Steel, Cast Iron,
& Alloy Steel Aluminum, & H.T.A
Faster <————> Slower Faster <————> Slower Insert Dimensions
First First
Right Left Choice Choice Gage A B E R T
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.002
NTB-2RA NTB-2LA .1875 .219 .2688 .126
.004
.150
.005
NTB-3RA NTB-3LA .3750 .344 .4034 .164
.008
.195
Inserts
not allow the insert to move in
A
the pocket during this type of
GAGE DIAM. threading operation, which
places high cutting forces on the
insert
• NTB-A - 7° API -oil field
american buttress thread
NTB-B - 45°
API - Oil Field NTB-B - 45° API - Oil Field American Buttress Thread Application
American Buttress Right Left
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Gage A B E R T
Description
Hand Hand Dia. (IN) (IN) (IN)
(IN) (IN)
Thread
.002
Toolholder (Inch)
NTB-3RB NTB-3LB .3750 .344 .3954 .012
.008
.195
.008
NTB-4RB NTB-4LB .3750 .453 .6235 .016
.012
.255
• Tolerance Class:
Class 2
• 45° clearance flank leading
Neutral Rake Angle • Strong DorNotch design does
45° not allow the insert to move in
R the pocket during this type of
threading operation, which
7° T places high cutting forces on the
E insert
B • NTB-B - 45° API - oil field
Toolholder (Metric)
A
GAGE DIAM.
SAV
E
O N MONEY
SET
S!!
NSR NER
ThreadingToolholder Set Threading Bar Set
X 10 PCS.
Set Offers: X 10 PCS. Set Offers:
• 1 Toolholder • DorNotch locking • 1 Toolholder
• DorNotch locking system system • Two cutting edges
Threading and Grooving
• 10 Inserts • 10 Inserts
• For O.D. threading • For I.D. threading • Clamp locking system
• Two cutting edges
• The insert nested in the • Compact insert allows for
• Clamp locking system • The insert nested in
holder is held extremely the holder is held threading smaller bores
Spare Parts
* Available in this catalog in the Threading section. For further information, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-91
®
ND - 60° “V”
API - Oil Field ND - 60° "V" API Oil Field Rotary Shoulder Thread Application
Threading and Grooving
Carbon Steel
& Alloy Steel
Faster <——————————> Slower Insert Dimensions
First
Right Left Choice Gage A B E R T
TPI
Hand Hand D i a. (IN) (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425
.015
ND-3040R ND-3040L .3750 .344 .3991 .082
.020
.195 5
.033
Neutral Rake Angle ND-3038R ND-3038L .3750 .344 .3991 .082
.038
.195 4
E
.015
R
ND-4040R ND-4040L .3750 .453 .6293 .128
.020
.255 5
60° T
.033
B ND-4038R ND-4038L .3750 .453 .6293 .128 .255 4 • Tolerance Class: 3A/3B
Threading and Grooving
55° .038
.020 • API rotary shoulder connections -
A
ND-4050R ND-4050L .3750 .453 .6293 .128
.025
.255 4 tapered
GAGE DIAM.
Rotary Shoulder
Full Form Thread
NDC - 60° "V" API Oil Field Rotary Shoulder Full Form Thread Application
Right Left Gage A B E R T
Hand Hand
D A S K 10 D C 656 DHK425
D i a. (IN) (IN) (IN) (IN) (IN)
TPI Description
.015
NDC-3040R3 NDC-3040L3 .3750 .344 .4026 .147
.020
.255 5
.015
NDC-4040R3 NDC-4040L3 .3750 .453 .6320 .183
.020
.255 5
.033
NDC-4038R2 NDC-4038L2 .3750 .453 .6320 .183
.038
.312 4
.033
Threading and Grooving
NDC-4038R3 NDC-4038L3 .3750 .453 .6320 .183 .312 4 • API rotary shouldered connections
.038
Neutral Rake Angle .020
- tapered
Toolholder (Inch)
E NDC-4050R2 NDC-4050L2 .3750 .453 .6320 .183 .312 4 • For thread forms: V-.038R, V-.040
R
.025
.020 & V-.050
60° T NDC-4050R3 NDC-4050L3 .3750 .453 .6320 .183
.025
.312 4
• Produces the best surface finish,
55°
B thread depth and tool life
A
• Full profile inserts make a complete
GAGE DIAM. thread profile including crest
GAGE DIAM.
NDC-API Oil Field Buttress Thread Application
NDC-API-Oil Field External Internal D A S K 10 D C 656 DHK425
Gage A B T TPF
TPI Description
D i a. (IN) (IN) (IN) (IN)
Buttress Thread
NDC-35B1E NDC-35B1I .3750 .344 .4026 .250 1.00 5
Threading and Grooving
GAGE DIAM.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-92
®
V-Bottom, L-API, API Chaser, & API Ring Groover Threading Insert Index
Technical Data
• V-84 / 85 60° Thread B-94 Stub ACME
NUT
BOLT BOLT
• V-84 / 85 ACME Thread B-94
ACME Grooving
• V-84 / 85 Stub ACME Thread B-95 NUT
BOLT
Inserts
NUT NUT NUT
• V-85 Rotary Shoulder B-98
Double Sided
L-API Buttress Thread Follow Topping
NUT NUT
Toolholder (Inch)
• L43 / 53 - API Rotary Shoulder B-100 Hughes H90 VAM Thread
NUT BOLT NUT
• L43 / 53 - API Round Thread B-101
Double Sided
• LDS43 / 54 - API Round Thread B-101 Straight Topping
BOLT NUT BOLT
• LDS - Double Sided Straight Topping B-102
Toolholder (Metric)
NUT NUT
BOLT
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-93
®
Thread Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A.
Faster <——————> Slower Faster <——————> Slower
First First
R T L H TPI
Choice Choice
Right Hand D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
L
90° V84-NV-.038R .038 .250 1.00 .250 4-6 • Two cutting edges
H
• Clamp locking system
V85-NV .006/.008 .312 1.00 .250 5-20
• I.D. and O.D. threading
Inserts
First First
W T L H A° TPI
Choice Choice
Toolholder (Inch)
Cutting Speed πx D m
xn πx D m xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min
Threading and Grooving
z - First Choice
For optimum results, select All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
~ - Alternative Choice
the threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-94
®
Technical Data
Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
V84 / V85 29° & Alloy Steel Aluminum, & H.T.A.
Stub ACME Thread Faster <——————> Slower Faster <——————> Slower
First First
W T L H A° TPI
Choice Choice
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Inserts
V84-NT-12P-S .0326 .250 1.00 .250 90° 12 • Clamp locking system
• I.D. and O.D. threading
V85-NT-2P-S .2060 .312 1.00 .250 90° 2
• Right and left direction
• V - bottom V84 / V85
29° stub ACME thread
Toolholder (Metric)
External Internal D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
• Tolerance Class:
Standard NPT
• Two cutting edges
• Clamp locking system
• I.D. and O.D. threading
• Right and left direction
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-95
®
Grooving Application
Threading and Grooving
W T
V84-NG-W.250 .250 6,35 .250 .250 1.00 .250 90° • Two cutting edges
D
L • Clamp locking system
90° V84-NGR-W.125 .125 3,18 .250 .250 1.00 .250 90°
• I.D. and O.D. grooving
H
Inserts
V84-NGR-W.187 .187 4,75 .250 .250 1.00 .250 90° • Right and left direction
• V-bottom grooving
V85-NG-W.312 .312 7,92 .325 .312 1.00 .250 90°
Right Hand
V96-NGC-W.375 .375 9,53 .450 .375 1.125 .375 90°
Left Hand
SAV
E
Threading and Grooving
O N MONEY
TCMT Turning, Boring, and Milling Set
Toolholder (Metric)
SET
S!!
We Are Making Machining Simple For You!
removal
• 3° End Cutting Edge • Torx screw locking system
Angle • Index insert with three (3)
Spare Parts
cutting edge
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-96
®
Technical Data
V84 API
Carbon Steel
Round Thread & Alloy Steel
Insert Dimensions Pitch
Inserts
• Clamp locking system
• I.D. and O.D. threading
• Right and left direction
• API V-bottom V84 round thread
V84 API
Buttress Thread
External & Internal - V84 API Buttress Thread Application
External Internal D A S K 10 D C 656 DHK425 A L T TPF TPI Description
Toolholder (Inch)
V84-5B1-E V84-5B1-I .250 1.000 .250 1.00 5 16 and Larger
V96-H90S-E V96-H90S-I .250 1.125 .312 1.25 3.0 2.375 - 3.5 Slimline
• Tolerance Class:
T Standard API
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-97
®
V84 API
VAM Thread External & Internal - V84 API VAM Thread Application
External Internal D A S K 10 D C 656 DHK425 A L T TPF TPI Description
Threading and Grooving
V84 API
X-Line Thread External & Internal - V84 API X-Line Thread Application
External Internal D A S K 10 D C 656 DHK425 A L T TPF TPI Description
V84-5XL12-E V84-5XL12-I .250 1.000 .250 1.25 5 8.625 - 10.75
• Tolerance Class:
Standard API
Spare Parts
W T
• Two cutting edges
L
• Clamp locking system
90°
H
• I.D. and O.D. threading
• Right and left direction
• API V-bottom V84 X-line thread
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-98
®
L43 / 53 API - Exernal & Internal - L43 / L53 - API Buttress Thread Application
Technical Data
Carbon Steel Insert Dimensions Pitch No. or Siz e
& Alloy Steel
Faster <—————————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425
Inserts
L53-5B1-E L53-5B1-I .625 .189 .250 1.00 5 16 and Larger
Internal • Torx screw locking system
L53-8B75-E L53-8B75-I .625 .189 .250 0.75 8 US Imprd Buttress • Specific insert for every TPI
• Positive cutting action, lower
L53-5B75-E-FC L53-5B75-I-FC .625 .189 .250 0.75 5 4.5 - 13.375
cutting force and better tool life
L53-5B1-E-FC L53-5B1-I-FC .625 .189 .250 1.00 5 16 and Larger • O.D and I.D. threading
• Right direction
• L43/53 - API buttress thread
Toolholder (Inch)
L53-H902-E L53-H902-I .625 .189 .250 2.00 3.5 3.5 - 6.625 H90
Toolholder (Metric)
• Right direction
• L53 - API hughes H90 thread
External
Surface Feed Per Minute Formula
SFM Formula
Inch Measurements Metric Measurements
Dm = Diameter of part (DIA) Inch Metric
Cutting Speed πx D m
xn πxD m xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min
Threading and Grooving
z - First Choice
For optimum results, select All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
~ - Alternative Choice
the threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-99
®
5.5, 7.625,
L43-435-E L43-435-I .500 .189 .203 3.0 4
8.625 Reg.
α = 1/2 arctg (IFP/12)
L43-438-E L43-438-I .500 .189 .203 3.0 4 NC56 - NC71
3.5FH, • Tolerance Class:
L43-530-E L43-530-I .500 .189 .203 3.0 5
2.375 - 4.5 Reg. Standard API
External
L43-4PAC-E L43-4PAC-I .500 .189 .203 1.5 4 American Open Hole • Three cutting edges
5.5FH, 6.625FH, • Torx screw locking system
L53-425-E L53-425-I .625 .189 .250 2.0 4
6.625 Reg. • Specific insert for every TPI
NC23 - NC50,
L53-428-E L53-428-I .625 .189 .250 2.0 4
2.375 - 5.5IF
• Positive cutting action, lower
cutting force and better tool life
L53-42F-E L53-42F-I .625 .189 .250 2.0 4 VO.065 • O.D and I.D. threading
5.5, 7.625, • Right direction
Internal L53-435-E L53-435-I .625 .189 .250 3.0 4
8.625 Reg.
• L43 / L53 - API rotary shoulder
Threading and Grooving
3.5FH,
L53-530-E L53-530-I .625 .189 .250 3.0 5
2.375 - 4.5 Reg.
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-100
®
Technical Data
L43 / L53 - API Carbon Steel & Insert Dimensions Pitch No. or Siz e
Alloy Steel
Round Thread
Faster <——————> Slower
Hole
First Choice I.C. Thick TPF TPI
D i a.
External Right Internal Right D A S K 10 D C 656 DHK425
Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
Internal • O.D and I.D. threading
• Right direction
• L43 / L53 - API round thread
• Tolerance Class:
Standard API Round
• Three cutting edges
External
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. threading
• Right direction
• LDS43 / LDS54 - API round thread
Internal
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-101
®
LDS54-425 #3 .625 .252 .250 2.0 4 5.5 FH, 6.625 FH, 6.625 Reg.
LDS54-435 #4 .625 .252 .250 3.0 4 5.5 FH, 7.625 FH, 8.625 Reg.
Threading and Grooving
LDS54-530 #5 .625 .252 .250 3.0 5 3.5 FH, 2.375 FH = 4.5 Reg.
• Tolerance Class:
LDS54-42F .625 .252 .250 2.0 4 VO.065 Standard API Round
• Three cutting edges
Inserts
LDS54 - API External - LDS54 - API Double Sided Follow Topping Thread Application
Hole
Double Sided External Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
Follow Topping
LDS54-428-FT #1 .625 .252 .250 2.0 4 NC23-NC50 2.375-5.5 IF
Thread
LDS54-438-FT #2 .625 .252 .250 3.0 4 NC56-NC71
LDS54-425-FT #3 .625 .252 .250 2.0 4 5.5 FH, 6.625 FH, 6.625 Reg.
Threading and Grooving
Toolholder (Metric)
LDS54-435-FT #4 .625 .252 .250 3.0 4 5.5 FH, 7.625 FH, 8.625 Reg.
LDS54-530-FT #5 .625 .252 .250 2.0 5 3.5 FH, 2.375 FH = 4.5 Reg.
• Tolerance Class:
LDS54-42F-FT .625 .252 .250 2.0 4 VO.065 Standard API Round
• Three cutting edges
LDS54-4PAC-FT .625 .252 .250 1.5 4 American Open Hole
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. threading
• Right direction
• LDS API double sided follow
topping thread
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-102
®
Technical Data
LPGC32 / LPGC43 - Carbon Steel Insert Dimensions Pitch No. or Siz e
API Round Thread & Alloy Steel
Faster <——————> Slower
Hole
First Choice I.C. Thick TPF TPI
D i a.
Internal Right D A S K 10 D C 656 DHK425
Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• I.D. threading
Internal
• Right direction
• LPGC32 / LPGC43 - API round
thread
Toolholder (Metric)
• Tolerance Class:
External Standard API
• Three cutting edges
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D and I.D. threading
• Right direction
Internal • L43 -API VAM thread
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-103
®
L53-5XL12-E L53-5XL12-I .625 .189 .250 1.25 5 8.625 - 10.750 • Tolerance Class:
Standard API
Inserts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-104
®
Technical Data
API Carbon Steel Insert Dimensions Pitch
Buttress Thread & Alloy Steel
Slower <—————————> Faster
No. of
First Choice L A T M TPF TPI
Teeth
External Right Internal Right D A S K 10 D C 656 DHK425
Inserts
• For use in cutting casing and tubing
external and couplings internal
API External
Buttress Thread
External - API Buttress Thread Set Application
Set
No. of
External Right D A S K 10 D C 656 DHK425 L A T M TPF
Teeth
TPI Description
CHSR-5B75-3E1 .635 .572 .203 .174 .750 3 5
Toolholder (Inch)
CHSR-5B75-3E3 .635 .590 .203 .035 .750 3 5
Cutting Speed πx D m xn πx D m
xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min
Threading and Grooving
For optimum results, select All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
~ - Alternative Choice
the threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-105
®
L
M T • Tolerance Class:
Standard API
• API round form
A
Inserts
API
Round Thread Set
External - API Round Thread Set Application
No. of
External Right D A S K 10 D C 656 DHK425 L A T M TPF
Teeth
TPI Description
Threading and Grooving
• Tolerance Class:
L
Standard API
M T
• API buttress form
API
External & Internal - API Line Pipe Thread Application
Line Pipe Thread
No. of
External Right Internal Right D A S K 10 D C 656 DHK425 L A T M TPF
Teeth
TPI Description
CHSR-11.5LPT-4E .625 .620 .200 .295 .750 4 11.5
• Tolerance Class:
Standard API
• API line pipe form
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-106
®
Technical Data
Ring Groover Carbon Steel Insert Dimensions
& Alloy Steel
Faster <———————————> Slower
Hole
First Choice I.C. L W T R
D i a.
D A S K 10 D C 656 DHK425
APIP 203-3H .574 1.00 .197 .187 .031 .203 • Tolerance Class:
Standard API
Inserts
APIP 213-3 .574 1.00 .206 .187 .062 .203
• API form
APIP 265-3 .630 1.00 .260 .187 .031 .250
W • For use in external grooving
APIP 281-3 .646 1.00 .277 .187 .031 .250 operations
Toolholder (Inch)
APIP 284-3 .718 1.188 .278 .187 .062 .250
Toolholder (Metric)
46° API Ring Groover Specification Reference
Ring Groove Number Insert Specifications
C E N R Insert Description
R21, 23, 24, 26, 27, 30, 31, 34, 35, 37, 39,
.197 .31 .469 .031 APIP 203-3, APIP 203-3H or APIP 203-4
41, 44, 45, 49, 53, 57, 61, 65, 69, 84, 92,&99 RX-215
R28, 32, 46, 73, & 85 .206 .33 .531 .062 APIP 213-3, APIP 213-4
R38, 50, 54, 62, 66, 77, 86, & 87 .278 .44 .656 .062 APIP 284-3
R42, 50, 47, 70, 74, 83, 88, 89, & 93 .350 .500 .781 .062 Quoted on Request
R51, 58, & 909 .422 .56 .906 .062 Quoted on Request
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-107
®
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-108
®
On Edge
Multi Lock Screw Lock Internal
Technical Data
MTVO-A R/L Toolholder STVO R/L Toolholder S-MTHO-A R/L Threading Bar
Page: B-111 Page: B-113 Page: B-115
MTHO R/L Toolholder STHO R/L Toolholder S-MTHO-C R/L Threading Bar
Page: B-111 Page: B-114 Page: B-115
MTVOR-AM Toolholder
Inserts
MTZO R/L Toolholder
Page: B-112
Laydown
Screw Lock Internal API
Threading
Toolholder (Inch)
SN R/L Threading Bar
SE R/L Toolholder (Miniature)
SE R/L API Toolholder
Page:B-123
Page: B-118 Page: B-121
Toolholder (Metric)
SE R/L Qualified Toolholder
(Drop Head)
Page: B-119
NS R/L Toolholder S-NE R/L Threading Bar DGNR Ring Grooving Toolholder
Page: B-125 Page: B-126 Page: B-127
Spare Parts
NE R/L Toolholder
Page: B-125
NR R/L Toolholder
Page: B-126
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-109
FAX: 979-282-2951
On Edge Threading Identification System
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
Sqare Shanks
Boring Bars
B-110
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®
Technical Data
RIGHT HAND SHOWN
Max.
Part No. 733101-
Grv. Gage L o ck Clamp
Description A B C E F G Clamp
Depth Insert Pin Screw
Inserts
R.H. L.H.
V
MTVOR/L08-3A-A 58122 58123 0.500 0.500 4.0 1.020 0.625 .250 .150
322 NL-33 CL-6 XNS-35
MTVOR/L08-3B-A 58126 58127 0.500 0.500 4.5 1.020 0.625 .250 .150
MTVOR/L10-3B-A 58130 58131 0.625 0.625 4.5 1.020 0.750 .250 .150
MTVOR/L12-3B-A 58134 58135 0.750 0.750 4.5 1.020 0.875 .250 .150 322 NL-33 CL-6 XNS-36
MTVOR/L16-3D-A 58138 58139 1.000 1.000 6.0 1.155 1.250 .250 .150
MTVOR/L12-4B-A 58142 58143 0.750 0.750 4.5 1.250 0.875 .250 .230
MTVOR/L16-4D-A 58146 58147 1.000 1.000 6.0 1.250 1.250 .250 .230
432 NL-44 CL-6 XNS-36
MTVOR/L20-4D-A 58150 58151 1.250 1.250 6.0 1.250 1.500 .250 .230
MTVOR/L24-4E-A 58154 58155 1.500 1.500 7.0 1.250 1.750 .250 .230
Toolholder (Inch)
For insert information see pages B-31 to B-36. MTVOR/L20-64D-A 68166 58167 1.250 1.250 6.0 1.750 1.500 .316 .360 643 NL-66 CL-12 XNS-59
For spare part Information see page B-128. MTVOR/L20-66D-A 58170 58171 1.250 1.250 6.0 1.750 1.500 .316 .360 663 NL-66L CL-12 XNS-59
MTHOR/L10-3B 58176 58177 0.625 0.625 4.5 0.875 1.000 .375 .250 -
2.0 .100 .125 322 NL-33 CL-5 XNS-35
MTHOR/L12-3B 58178 58179 0.750 0.750 4.5 0.875 1.125 .375 .250 1.50
MTHOR/L12-4B 58180 58181 0.750 0.750 4.5 0.875 1.250 .500 .250 -
MTHOR/L16-4D 58182 58183 1.000 1.000 6.0 0.875 1.500 .500 .250 2.00 3.0 .125 .194 432 NL-44 CL-6 XNS-36
MTHOR/L20-4D 58184 58185 1.250 1.250 6.0 0.875 1.750 .500 .250 2.00
MTHOR/L16-5D 58186 58187 1.000 1.000 6.0 1.000 1.500 .625 .250 2.50
For insert information see pages B-31 to B-36. 3.0 .170 .242 543 NL-56 CL-6 XNS-36
For spare part information see page B-128. MTHOR/L20-5D 58188 58189 1.250 1.250 6.0 1.000 1.750 .625 .250 2.50
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-111
®
Two
Clamping
Options
OR
Threading and Grooving
• Greater stability of
greater clearance
Max.
Part No. Grv. Gage L o ck Clamp
Description A B C E F G G1 Clamp
733101- Depth Insert Pin Screw
V
MTVOR12-3B-AM 58360 0.750 0.750 4.5 1.020 0.875 .125 .250 .150
322 NL-33 CL-6 XNS-35
Threading and Grooving
MTVOR16-3D-AM 58364 1.000 1.000 6.0 1.155 1.250 .250 .250 .150
MTVOR12-4B-AM 58368 0.750 0.750 4.5 1.250 0.875 .125 .250 .230
Toolholder (Inch)
For insert information see pages B-31 to B-36. MTVOR16-4D-AM 58372 1.000 1.000 6.0 1.375 1.250 .250 .250 .230 432 NL-44 CL-7 XNS-36
For spare part information see page B-128. MTVOR20-4D-AM 58376 1.250 1.250 6.0 1.250 1.500 .250 .250 .230
Max.
Part No. 733101-
Grv. Gage L o ck Clamp
Description A B C E F G Clamp
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-112
®
Technical Data
RIGHT HAND SHOWN
Max.
Part No. 733101- Insert
Grv. Gage Torx Clamp
Description A B C E F G Torx Clamp
Depth Insert K ey Screw
Inserts
R.H. L.H. Screw
V
MTVOR/L08-3A-C 58012 58013 0.500 0.500 4.0 1.020 0.625 .125 .150
MTVOR/L08-3B-C 58016 58017 0.500 0.500 4.5 1.020 0.625 .125 .150
MTVOR/L10-3B-C 58020 58021 0.625 0.625 4.5 1.020 0.750 .125 .150 322 GTS-1 T-10 CL-6 XNS-35
MTVOR/L12-3B-C 58024 58025 0.750 0.750 4.5 1.020 0.875 .125 .150
MTVOR/L16-3D-C 58028 58029 1.000 1.000 6.0 1.155 1.250 .250 .150
MTVOR/L12-4B-C 58032 58033 0.750 0.750 4.5 1.250 0.875 .125 .230 432 GTS-2 T-20 CL-7 XNS-36
MTVOR/L16-4D-C 58036 58037 1.000 1.000 6.0 1.250 1.250 .250 .230
MTVOR/L20-4D-C 58040 58041 1.250 1.250 6.0 1.250 1.500 .250 .230 432 GTS-2 T-20 CL-7 XNS-38
MTVOR/L24-4E-C 58044 58045 1.500 1.500 7.0 1.250 1.750 .250 .230
Toolholder (Inch)
MTVOR/L20-64D-C 58056 58057 1.250 1.250 6.0 1.750 1.500 .250 .360 643 GTS-4 T-30 CL-12 XNS-59
For insert information see pages B-40 to B-45.
For spare part information see page B-128. MTVOR/L20-66D-C 58060 58061 1.250 1.250 6.0 1.750 1.500 .250 .360 663 GTS-4 T-30 CL-12 XNS-59
Max.
Part No. 733101- Insert
Grv. Gage Torx
Description A B C E F G Torx
Depth Insert K ey
R.H. L.H. Screw
V
Threading and Grooving
STVOR/L08-3A 58070 58071 0.500 0.500 4.0 1.00 0.625 .125 .150
STVOR/L10-3B 58074 58075 0.625 0.625 4.5 1.00 0.750 .125 .150
322 GTS-1 T-10
STVOR/L12-3B 58078 58079 0.750 0.750 4.5 1.00 0.875 .125 .150
Spare Parts
STVOR/L16-3D 58082 58083 1.000 1.000 6.0 1.25 1.250 .250 .150
STVOR/L12-4B 58086 58087 0.750 0.750 4.5 1.25 0.875 .125 .230
STVOR/L16-4D 58090 58091 1.000 1.000 6.0 1.43 1.250 .250 .230
432 GTS-2 T-20
STVOR/L20-4D 58094 58095 1.250 1.250 6.0 1.25 1.500 .250 .230
STVOR/L24-4E 58098 58099 1.500 1.500 7.0 1.25 1.750 .250 .230
STVOR/L16-5D 58102 58103 1.000 1.000 6.0 1.50 1.250 .250 .292
543 GTS-3 T-20
STVOR/L20-5D 58106 58107 1.250 1.250 6.0 1.50 1.500 .250 .292
STVOR/L20-64D 58110 58111 1.250 1.250 6.0 1.75 1.500 .250 .360 643 GTS-4 T-30
For insert information see pages B-40 to B-45.
For spare part information see page B-128. STVOR/L20-66D 58114 58115 1.250 1.250 6.0 1.75 1.500 .250 .360 663 GTS-4 T-30
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-113
®
For Both
Internal And
External
Operations
Threading and Grooving
STHOR/L16-4D 58208 58209 1.000 1.000 6.0 0.875 1.500 .500 2.00 3.0 .125 .194 432 GTS-2 T-20
STHOR/L20-4D 58212 58213 1.250 1.250 6.0 0.875 1.750 .500 2.00
Toolholder (Inch)
For insert information see pages B-40 to B-45. STHOR/L16-5D 58216 58217 1.000 1.000 6.0 1.000 1.750 .625 2.50
3.0 .170 .242 543 GTS-3 T-20
For spare part information see page B-128. STHOR/L20-5D 58220 58221 1.250 1.250 6.0 1.000 1.750 .625 2.50
Max.
Part No. 733101- Insert
Grv. Gage Torx
Description A B C E F G Torx
Depth Insert K ey
R.H. L.H. Screw
V
STZOR/L12-3B 58230 58231 0.75 0.75 4.5 1.00 1.00 .25 .150
322 GTS-1 T-10
STZOR/L16-3D 58234 58235 1.00 1.00 6.0 1.00 1.25 .25 .150
STZOR/L16-4D 58238 58239 1.00 1.00 6.0 1.32 1.25 .25 .230
432 GTS-2 T-20
STZOR/L20-4D 58242 58243 1.25 1.25 6.0 1.32 1.50 .25 .230
STZOR/L16-5D 58246 58247 1.00 1.00 6.0 1.50 1.25 .25 .292
For insert information see pages B-40 to B-45. 543 GTS-3 T-20
STZOR/L20-5D 58250 58251 1.25 1.25 6.0 1.50 1.50 .25 .292
For spare part information see page B-128.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-114
®
Technical Data
Threading and Grooving
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Inserts
Max.
Part No. 733101- Min.
Grv. Gage L o ck Clamp
Description Bore C D F X Clamp
Depth Insert Pin Screw
R.H. L.H. B
V
S16T-MTHOR/L-3-A 58346 58347 1.388 12.0 1.00 0.687 .120 .250
322 NL-33 CL-5 XNS-36
S20U-MTHOR/L-3-A 58350 58351 1.656 14.0 1.25 0.828 .120 .250
S20U-MTHOR/L-4-A 58354 58355 1.812 14.0 1.25 0.875 .190 .250
S24U-MTHOR/L-4-A 58358 58359 2.250 14.0 1.50 1.000 .190 .250 432 NL-44 CL-6 XNS-37
S32V-MTHOR/L-4-A 58362 58363 3.000 16.0 2.00 1.328 .190 .250
S32V-MTHOR/L-5-A 58366 58367 3.500 16.0 2.00 1.375 .250 .250
Toolholder (Inch)
S48Y-MTHOR/L-5-A 58374 58375 4.000 18.0 3.00 1.891 .250 .250
For insert information see pages B-31 to B-36. S40V-MTHOR/L-66-A 58378 58379 4.000 16.0 2.50 1.750 .312 .312
663 NL-66L CL-12 XNS-59
For spare part information see page B-128. S48Y-MTHOR/L-66-A 58382 58383 4.500 18.0 3.00 2.000 .312 .312
Max.
Part No. 733101- Min. Insert
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-115
®
DK
Threading and Grooving
Technical Data
Threading and Grooving
Inserts
Threading and Grooving
Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-116
®
C
(C)shown in one
inch increments
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-117
®
Right hand shown, left hand opposite SER/L125-6-22 58444 58445 1.250 1.250 6.0 1.10 1.250
For insert information see pages B-49 to B-78. SER/L100-6-27 58448 58449 1.000 1.000 6.0 1.30 1.000
For spare part information see page B-128. 27-Q60 VX-27-1 TS-27 T-25
SER/L125-6-27 58452 58453 1.250 1.250 6.0 1.30 1.250
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-118
®
Technical Data
Threading and Grooving
• Geometry of the insert seating:
Helix angle 1-1/2°
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
Inserts
RIGHT HAND TOOL USES RIGHT HAND INSERT
Toolholder (Inch)
Right hand shown, left hand opposite SER/L100-6-22Q 58504 58505 1.00 1.00 6.0 1.00 1.250 .250
22-N60 NX-22-1 TS-22 T-20
For insert information see pages B-49 to B-78. SER/L125-6-22Q 58508 58509 1.25 1.25 6.0 1.00 1.500 .250
For spare part information see page B-128. SER/L125-6-27Q 58511 58512 1.25 1.25 6.0 1.25 1.500 .250 27-Q60 VX-27-1 TS-27 T-25
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-119
®
SNR/L075-70-16 58612 58613 0.95 7.0 0.750 2.00 .492 16-G60 TS-16-01 T-10
Right hand shown, left hand opposite SNR/L100-80-16 58616 58617 1.15 8.0 1.000 2.50 .650
Toolholder (Inch)
For insert information see pages B-49 to B-78. SNR/L075-70-22 58620 58621 0.90 7.0 0.750 2.00 .492
For spare part information see page B-128. 22-N60 TS-22 T-20
SNR/L100-80-22 58624 58625 1.50 8.0 1.000 2.50 .840
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-120
®
Technical Data
API
External
Threading
Inserts
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
RIGHT HAND TOOL USES RIGHT HAND INSERT
Toolholder (Inch)
Right hand shown, left hand opposite SER/L150-T27API 58728 58729 1.75 1.50 8.00 1.6 1.75
For insert information see pages B-49 to B-78. 27-Q60 VX-27-1 TS-27 T-25
For spare part information see page B-128. SER/L200-T27API 58732 58733 2.25 2.00 10.0 1.6 2.25
API
Internal
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-121
®
• Small Hole Capacity - to a minimum of .226 / 6mm. • Better finish - Miniature threading bars result in thread geometry
• Greater productivity through better tool utilization - For CNC turning and closer tolerances.
centers and manual lathes and a wide range of workpiece materials. • Fully threads a blind hole - Threads deeper than a tap and never
Also, creates less machine load than taps. gets stuck.
Threading and Grooving
Inserts
06IR-A60-DC656
All these taps, and more, can be replaced
cost effectively with only this one insert.
Threading and Grooving
Toolholder (Inch)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-122
®
Technical Data
Miniature
Threading
Bar
Inserts
Helix angle 1-1/2°
Carbide shank threading bars are used when chatter and deflection is
expected due to long overhang in deep small bores.
Toolholder (Inch)
Right hand shown, left hand opposite 11-A60 TS-11 T-8
SNR/L0500-P11C 58590 58591 .640 7.0 .500 — — .340
For insert information see pages B-49 to B-78. Suffix "C" specifies a carbide shank threading bar
For spare part information see page B-128.
SAV
E
O N MONEY
SET
S!!
REC Face Mill and Turning Set for CNMG
Negative Turning Inserts
Toolholder (Metric)
Don’t throw away your CNMG inserts that were only half used on your
turning operations. Use the four (4) unused edges for your Set Offers:
facing operations on your mill with our REC face mill. • 1 15° Face Mill
• 1 Toolholder
• 10 Inserts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-123
®
Square Shanks
Threading and Grooving
Technical Data
Threading and Grooving
Inserts
Threading and Grooving
Toolholder (Inch)
Boring Bars
Threading and Grooving
Toolholder (Metric)
Threading and Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-124
®
Technical Data
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
RIGHT HAND TOOL USES RIGHT HAND INSERT
Inserts
NSR/L10-2D 58780 58781 0.625 0.625 6.0 .138 0.75 0.875
NSR/L12-2B 58782 58783 0.750 0.750 4.5 .138 0.75 1.000
NSR/L16-2C 58786 58787 1.000 1.000 5.0 .138 0.75 1.250
NSR/L12-3A 58790 58791 0.750 0.750 4.0 .210 1.25 1.000
NSR/L12-3B 58794 58795 0.750 0.750 4.5 .210 1.25 1.000
NG-3R* CM-72*
NSR/L16-3C 58798 58799 1.000 1.000 5.0 .210 1.25 1.250 — — S-412
NG-3L† CM-73†
NSR/L16-3D 58802 58803 1.000 1.000 6.0 .210 1.25 1.250
NSR/L20-3D 58806 58807 1.250 1.250 6.0 .210 1.25 1.500
NSR/L16-4C 58810 58811 1.000 1.000 5.0 .294 1.38 1.250
NSR/L16-4D 58814 58815 1.000 1.000 6.0 .294 1.38 1.250
NG-4R* CM-72*
Toolholder (Inch)
For insert information see pages B-79 to B-92. NSR/L24-4D 58826 58827 1.500 1.500 6.0 .294 1.38 1.750
For spare part information see page B-128.
* For right hand tools † For left hand tools
NER/L06-2 58900 58901 0.375 0.375 2.5 .138 0.50 0.750 1.0
NER/L08-2J 58904 58905 0.500 0.500 3.5 .138 0.50 0.750 1.0 NG-2L* CM-75*
S-310
NER/L10-2B 58908 58909 0.625 0.625 4.5 .138 — 0.750 1.0 NG-2R† CM-74†
NER/L12-2B 58912 58913 0.750 0.750 4.5 .138 0.50 1.000 1.0
NER/L12-3B 58916 58917 0.750 0.750 4.5 .210 0.75 1.125 2.0
NG-3L* CM-73*
NER/L16-3D 58920 58921 1.000 1.000 6.0 .210 0.75 1.250 2.0 S-412
NG-3R† CM-72†
NER/L20-3D 58924 58925 1.250 1.250 6.0 .210 0.75 1.500 2.0
NER/L16-4D 58928 58929 1.000 1.000 6.0 .294 0.75 1.375 2.0 NG-4L* CM-73*
Right hand shown, left hand opposite S-412
For insert information see pages B-79 to B-92. NER/L20-4D 58932 58933 1.250 1.250 6.0 .294 0.75 1.625 2.0 NG-4R† CM-72†
For spare part information see page B-128. * For right hand tools † For left hand tools
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-125
®
For
Corner
Grooving
Threading and Grooving
NU-3L* CM-73*
NRR/L16-3D 58946 58947 1.000 1.000 6.0 1.250 1.25 S-412
NU-3R† CM-72†
Right hand shown, left hand opposite NRR/L20-3D 58948 58949 1.250 1.250 6.0 1.375 1.50
Toolholder (Inch)
For insert information see pages B-79 to B-92. NRR/L24-3D 58950 58951 1.500 1.500 6.0 1.375 2.00
For spare part information see page B-128. * For right hand tools † For left hand tools
R.H. L.H. B
S10S-NER/L-2 58970 58971 1.000 10.0 0.625 0.500 NG-2L* CM-75*
S-310
S12S-NER/L-2 58974 58975 1.125 10.0 0.750 0.562 NG-2R† CM-74†
S16T-NER/L-3 58978 58979 1.375 12.0 1.000 0.688
S20U-NER/L-3 58982 58983 1.750 14.0 1.250 0.875 NG-3L* CM-73*
S-412
S24U-NER/L-3 58986 58987 2.000 14.0 1.500 1.000 NG-3R† CM-72†
S28U-NER/L-3 58990 58991 2.250 14.0 1.750 1.125
S28U-NER/L-4 58994 58995 2.500 14.0 1.750 1.250 NG-4L* CM-73*
Right hand shown, left hand opposite S-412
For insert information see pages B-79 to B-92. S32V-NER/L-4 58998 58999 2.750 16.0 2.000 1.375 NG-4R† CM-72†
For spare part information see page B-128. * For right hand tools † For left hand tools
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-126
®
Technical Data
Threading and Grooving
Inserts
Insert Clamp
Toolholder (Inch)
DGNR 20-2034 58961 1.250 1.250 7.0 APIP 203-4 APIS203-3 NL58 C L30 XNS-510 -
For insert information see pages B-107. DGNR 24-2034 58962 1.500 1.500 7.0 APIP 203-4 APIS203-3 NL58 C L30 XNS-510 -
For spare part information see page B-128.
SAV
E
O N MONEY
SET
S!!
Toolholder (Metric)
• 1 Face Mill This tool uses a 15° positive rake round insert,
15° 45°
Set Offers:
set at positive cutting rake angles, allowing for 90°
• 10 Inserts • 3 3/4" Shank
maximum cutting performance at low machining End Mills
cost. • 10 Inserts
The combination of strength and shearing
cutting forces makes it the best choice for • 3/4” Weldon shank • Torx screw locking system
machining tough alloys. • Positive square inserts,15° • High performance at low cost
clearance • Index insert with four (4)
• High rate of material removal cutting edges
X 10 PCS.
14 pc. Set Includes
Part No. Shank Cut C ut (3) (1)
733101- Siz e Dia. Depth (10)
3/4" Shank Torx
• 3/4" & R8 shank • Torx screw locking system Inserts
End Mill K ey
• Positive round inserts, 15° • Index insert with 360° cutting edge
.345 E90-100-SD09-075
clearance • Less Horsepower
Threading and Grooving
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-127
®
Threading
Laydown Insert
Threading and Grooving
Part No.
Description B C D E G Thread Pkg.
733101-
Finger Clamps Torx Screw
CL-5 90680 .280 .52 .350 .102 — 10-32
Technical Data
H ex
Part No. Insert Nominal
Description Thread Wrench P kg .
733101- I.C. Length
Siz e
NL-23 90472 .250 .328 8-32 1/16
Negative
Inserts
Threading On
Edge Insert Torx Ring Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
B-128
Dorian Tool
Screw Machine System
Variety of Options
• Turning
• Threading
• Grooving
Standard Dimensions
C-1
®®
Turning
Identification System
Screw Machine
SCAC R/L 80° Diamond SDPCN 55° Diamond SVAB R/L 35° Diamond
Toolholder Toolholder Toolholder
Page: C-6 Page: C-8 Page: C-10
SCNC R/L 80° Diamond SSQDR Convex Radius SVNB R/L 35° Diamond
Toolholder Toolholder Toolholder
Page: C-6 Page: C-8 Page: C-10
SDAC R/L 55° Diamond STAC R/L 60° Triangle SWNC R/L 80° Trigon
Toolholder Toolholder Toolholder
Page: C-9
Turning
Laydown
Threading
Laydown Threading
SE R/L Toolholder
Page: C-11
DorNotch Threading
and Grooving
DorNotch
Threading and Grooving
Screw Machine
Spare Parts
NS R/L Toolholder
Page: C-12
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
C-2
®®
Laydown Threading
C - Clamp Lock L - Left Hand
Identification System
Screw Machine
C
C
(C)shown in one
inch increments
S N R 075 - 5 - 16
1 2 3 4 5 6
Turning
2 - External / Internal 4 - Shank Size 6 - Insert Size I.C.
E - External
A
L I.C.
B
EG - Gang Length I.C.
mm in mm
D 06 5/32 3,97
08 3/16 4,76
Square Shank:(A) & 11 1/4 6,35
Laydown Threading
N - Internal (B) 16 3/8 9,52
Round Shank: (D) 22 1/2 12,70
shown in one 27 5/8 15,88
thousandths inch
Insert No. T
1 .100
DorNotch Threading
S - Offset shank
side mount
B 2 .150
3 .195
and Grooving
4 .255
5 .380
(A) & (B) shown in 1/16 6 .383
inch increments 8 .438
N S R 16
1 2 3 4
- 4 D5 6
Screw Machine
Spare Parts
C
J - 3-1/2" D - 6.0
A- 4.0" E - 7.0
B- 4-1/2" F - 8.0
C- 5.0"
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
C-3
®®
Turning
Screw Machine
5°
D - Double Insert
C - 7° Positive
15°
20°
S - Square 0°
K - 55° Diamond
W - Wedge Lock P - 11° Positive
11°
M C L N R
1 2 3 4 5
3 - Tool Style
A - Straight Shank E - Straight Shank K - Offset Shank O - Straight Shank S - Offset Shank W - Offsett Shank
0° Side Cutting Edge Angle 30° Side Cutting Edge Angle 15° End Cutting Edge Angle Round Cutting Edge Angle 45° Side Cutting Edge Angle 10° Side Cutting Edge Angle
30°
DorNotch Threading
0° 15° 45°
10°
and Grooving
B - Straight Shank F - Offset Shank L - Offset Shank P - Straight Shank T - Offset Shank
15° Side Cutting Edge Angle 0° End Cutting Edge Angle 5° Edge Angle 27.5° Side Cutting Edge Angle Y - Straight Shank
27.5° Side Cutting Edge Angle
50° Side Cutting Edge Angle
0° 5° 27.5° 50°
5°
15° 27.5°
C - Straight Shank G - Offset Shank M - Straight Shank Q - Offset Shank U - Offset Shank
0° End Cutting Edge Angle 0° Side Cutting Edge Angle 40° Side Cutting Edge Angle Convex Radius Cutting Edge 3° End Cutting Edge Angle
3°
0° 40°
R
0°
D - Straight Shank J - Offset Shank N - Straight Shank R - Offset Shank V - Straight Shank
45° Side Cutting Edge Angle 3° Side Cutting Edge Angle 3° Side Cutting Edge Angle 15° Side Cutting Edge Angle 17.5° Side Cutting Edge Angle
45° 17.5°
Screw Machine
3°
Spare Parts
3° 15°
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
C-4
®®
Identification System
Turning
Screw Machine
Square Shanks: J - 3-1/2"
(A) & (B) shown in 1/16 inch increments A - 4.0"
Insert I.C.: B - 4-1/2"
Rectangle Shanks: (I.C.) shown in 1/8 inch C - 5.0"
Position six (6): (A) shown in 1/8 inch increments D - 6.0
increments E - 7.0
F - 8.0
Turning
I.C.
B C
1 6 - 4 D
Laydown Threading
6 7 8 9
25 25 - M 16
6 7 8 9
I.S.O. (International Standards Organization)
DorNotch Threading
and Grooving
6 & 7 - Shank Size 8 - Tool Length 9 - Insert Size I.C.
I.C.
Screw Machine
B
Spare Parts
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
C-5
®®
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
C-6
®®
Identification System
for 7° positive 55° diamond DC_T inserts
Screw Machine
Turning
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Laydown Threading
SDACR/L08-2D 51921 51923 0.500 0.500 6.0 0.625 0.500
SDACR/L08-3D 51925 51926 0.500 0.500 6.0 0.875 0.500
For insert information see pages A-61 to A-62 & A-64 to A-66. 32.52 TS-4.7-10M1 T-15
SDACR/L10-3D 51927 51928 0.625 0.625 6.0 0.875 0.625
For spare part information see pages A-202 to A-204.
DorNotch Threading
and Grooving
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Screw Machine
Spare Parts
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
C-7
®®
SDPCN TOOLHOLDER
Style P - 27.5° Side Cutting Edge Angle
Identification System
D C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SDPCN06-2D 51942 0.375 0.375 6.0
21.51 TS-25.45-6M1 T-7
Laydown Threading
SSQDR TOOLHOLDER
Style Q - Convex Radius Cutting Edge
for 15° positive square convex SDGX inserts
DorNotch Threading
and Grooving
Convex
Radius
Toolholder
Screw Machine
Spare Parts
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
C-8
®®
Identification System
for 7° positive triangle TC_T inserts
Screw Machine
Turning
Part No. 733101- T C _T
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STACR/L06-2D 51548 51549 0.375 0.375 6.0 0.625 0.375
Laydown Threading
STACR/L08-2D 51550 51551 0.500 0.500 6.0 0.625 0.500 21.51 TS-25.45-6M1 T-7
STACR/L10-2D 51552 51553 0.625 0.625 6.0 0.625 0.625
For insert information see pages A-61, A-63 to A-66 & A-71.
For spare part information see pages A-202 to A-204. STACR/L10-3D 51554 51555 0.625 0.625 6.0 0.750 0.625 32.52 TS-4.7-10M1 T-15
DorNotch Threading
and Grooving
Screw Machine
Spare Parts
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
C-9
®®
DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951
C-10
®®
Identification System
for 7° positive 80° trigon WC_T inserts
Screw Machine
Turning
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Laydown Threading
SWNCR/L08-2D 51126 51127 0.500 0.500 6.0 0.50 0.500 21.51 TS-25.45-6M1 T-7
SWNCR/L10-2D 51130 51131 0.625 0.625 6.0 0.50 0.625
For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71.
For spare part information see pages A-202 to A-204. SWNCR/L10-3D 51132 51133 0.625 0.625 6.0 0.62 0.625 32.52 TS-4.7-10M1 T-15
DorNotch Threading
and Grooving
Threading
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
For The RIGHT HAND TOOL USES RIGHT HAND INSERT
• Geometry of the insert seating:
Helix angle 1-1/2° Screw
Machine
Screw Machine
Spare Parts
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
C-11
®®
SAV
E
O N MONEY
SET
S!!
TCMT WCMT
Turning & Boring Set Turning & Boring Set
Negative 3° End or Side Cutting Edge Angle Negative 5° End or Side Cutting Edge Angle
DorNotch Threading
for 7° positive 60° triangle inserts for 7° positive 80° trigon inserts
and Grooving
• Finishing
X 10 • Finishing X 10
• Sharp cutting edge • Sharp cutting edge
PCS. PCS.
• Good chip control
• Good chip control
• High productivity
• High productivity
• Close tolerance machining • Close tolerance machining
14 pc. Set Includes 14 pc. Set Includes
Part No. Shank Min. (1) Part No. S h an k Min. (1)
Screw Machine
733101- Siz e Bore (1) Boring Bar (10) 733101- Siz e Bore (1) Boring Bar (10)
Torx (1) Torx (1)
Spare Parts
DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951
C-12
Dorian Tool Cut-Off
and Grooving System
D-1
®
• SGTBR/L Toolholder
Toolholders
• SGTBN Toolholder
• SGTHR/L Toolholder
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-2
®
Technical Data
Material
Low Carbon Steel and - 430 - 690 - 540 - 870
Free Machining Steel - (131 -210) - (165 - 265)
Carbon Steel, Alloy Steel - 360 - 490 - 450 - 630
and Tool Steel < 35 HRC - (110 - 149) - (137 - 192)
Carbon Steel, Alloy Steel - 195 - 390 - 285 - 505
and Tool Steel > 35 HRC - (59 - 119) - (87 - 154)
Martensitic - Ferritic, 400 Series - 440 - 740 - 560 - 935
and PH Stainless Steel - (134 - 226) - (171 - 285)
Inserts
Gray Cast Iron 330 - 380 - 575 - 655 -
275 - 450 BHN (101 - 116) - (175 - 200) -
Blade
Copper, Brass, Bronze, Zinc,
250 - 700 - 400 - 1000 -
Lead Alloys, (76 - 214) - (122 - 305) -
Magnesium 90 - 150 BHN
Toolholders
Nickel Base High Temper Alloys 30 - 100 - 50 - 225 -
140 - 300 BHN (9 - 31) - (15 - 69) -
Nickel Base High Temper Alloys 30 - 100 - 50 - 225 -
300 - 475 BHN (9 - 31) - (15 - 69) -
Titanium and Titanium Alloys 90 - 200 - 125 - 300 -
100 - 475 BHN (27 - 61) - (38 - 91) -
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-3
®
D K 25
D A S K 25
Cut-Off & Grooving
C2 M15-30 Coated Fine and tough micrograin substrate, excellent For high speed cut-off
M15-30 resistance to mechanical and thermal shock. operations, on non ferous
Cut-Off & Grooving
C5-6 P15-35 Uncoated, well balanced thermal deformation resistant For all around cut-off opertions,
substrate with cobalt enriched periphery. on low carbon and alloy steel, at
Uncoated low speeds.
D P 25
C5-6 P15-35 Coated, thermal deformation resistant substrate with For high speed cut-off
cobalt enriched periphery. opertions, on low carbon steel,
CVD-TiN-TiCN-TiN alloy steel and tool steel
D C 656
materials.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-4
®
Technical Data
• Higher material removal rate • Fair for interrupted cuts
Non-Ferrous
ANSI
Material Application Insert Data Cutting Data
Description
Carbon Steel
Non-Ferrous
& Alloy Steel
Low RPM <—————> HIgh RPM Low RPM <—————> HIgh RPM
Inserts
SGTN
SGTN-2 2 0° .087 2 mm
SGTN-3 3 0° .122 3 mm
Toolholders
SGTL
SGTL-2-8 2 8° .087 2 mm
SGTL-3-8 3 8° .122 3 mm
SGTL SGTL-4-8 4 8° .161 4 mm
Cut-Off & Grooving
SGTL-5-8 5 8° .201 5 mm
SGTL-6-8 6 8° .252 6 mm
Spare Parts
SGTL-8-8 8 8° .315 8 mm
SGTL-9-8 9 8° .378 9 mm
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-5
®
in Slot Grip Blades by a tapered locking system featuring a "Positive Stop" that
Technical Data
prevents insert drift and the blade pocket from spreading once the insert is firmly
in place. The inserts' cutting edge location repeats accurately and, as a result,
prevents insert splitting under heavy feed and shock loads. The blade and insert
geometry permits free chip flow, minimizing insert breakage due to chip build-
up. Clearance angle ranges from 4° to 7°.
Cut-Off & Grooving
Inserts
Positive SGIH19-2 62950 SGT(N/R/L)-2 .087 2 1.57" .063 3.38 .618 0.75
Stop SGIH26-2 62951 SGT(N/R/L)-2 .087 2 2.0" .063
SGIH26-3 62952 SGT(N/R/L)-3 .122 3 3.0" .094
SGIH26-4 62953 SGT(N/R/L)-4 .161 4 3.15" .125 4.33 .842 1.02
SGIH26-5 62954 SGT(N/R/L)-5 .201 5 3.15" .156
For insert information, SGIH26-6 62955 SGT(N/R/L)-6 .252 6 3.15" .203
see page D-5. SGIH32-3 62956 SGT(N/R/L)-3 .122 3 3.94" .094
SGIH32-4 62957 SGT(N/R/L)-4 .161 4 3.94" .125
SGIH32-5 62958 SGT(N/R/L)-5 .201 5 4.71" .156
Slot Grip Positive Stop
ASHCSFP-
SGTBR/L19-2 62990 62991 0.750 1.00 .750 4.00 SGIH19-2
060-100-025-MA
SGIH26-2
ASHCSFP-
SGTBR/L25,4-6 62992 62993 1.000 1.25 .781 4.75 Thru
060-100-030-MA
SGIH26-6
For blade information, see page D-6.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-6
®
Technical Data
keep the clamp in position when it is being adjusted. Slot Grip Cut-Off
toolholders come in a broad selection of shank sizes.
Blade
SGTH R/L CUT-OFF TOOLHOLDER
Right or Left Hand Cut-Off Toolholder The square shank design of the Cut-Off toolholder ensures a precise
for Cut-Off SGTN inserts center line of the insert with respect to the center of the working part,
when the toolholder is mounted directly on the CNC turret. Inserts are
securely held in Slot Grip blades by a tapered locking system. No
additional clamping devices are required. Slot Grip Cut-Off toolholders
come in a broad selection of shank sizes.
SGTHR/L9,5-3 63008 63009 .375 0.375 0.750 .187 3.375 0.703 1.109
SGTHR/L12,7-3 63010 63011 .391 0.500 0.828 .234 4.328 0.828 1.266
SGTHR/L16-3 63012 63013 .469 0.625 0.937 .156 4.328 0.781 1.266 .120 SGTN/R/L-3
SGTHR/L19-3 63014 63015 .469 0.750 0.937 — 4.328 0.828 1.406
SGTHR/L25,4-3 63016 63017 .984 1.000 1.187 — 5.875 0.984 2.062
For insert information, SGTHR/L16-4 63018 63019 .469 0.625 0.937 .156 4.328 0.828 1.328
see page D-5.
SGTHR/L19-4 63020 63021 .469 0.750 0.937 — 4.328 0.906 1.531 .160 SGTN/R/L-4
SGTHR/L25,4-4 63022 63023 .984 1.000 1.187 — 5.875 1.187 2.500
SGTHR/L19-5 63024 63025 .469 0.750 0.937 — 4.328 0.906 1.531 .187 &
SGTN/R/L-4,8-5
SGTHR/L25,4-5 63026 63027 .984 1.000 1.187 — 5.875 1.328 3.000 .200
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-7
®
Dorian Tool
Metric Cut-Off and Grooving System
Cut-Off & Grooving
Inserts
Slot Grip Positive Stop
Blade
SGTBN Toolholder
Page: D-9
Cut-Off & Grooving
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-8
®
Technical Data
duty Cut-Off and grooving operations. One piece design for additional
cost savings. Also facilitates installation to many CNC machining
centers. Slot Grip Cut-Off toolholders come in a broad selection of inch
or metric shank sizes.
ASHCSFP-
SGTBR/L20-2 62994 62995 20,0 25,4 19,1 101,6 SGIH19-2
Blade
SGTBN NEUTRAL CUT-OFF TOOLHOLDER
Neutral Hand Cut-Off Toolholder
for Cut-Off SGIH blades The two piece clamp style of this tool provides a precise and rigid blade
locking and easy mounting of the tool into CNC turrets. Simple block design
accommodates Slot Grip and competitive blade systems. Two dowel pins
keep the clamp in position when it is being adjusted. Slot Grip Cut-Off
toolholders come in a broad selection of inch or metric shank sizes.
Description H H1 H2 B B1 L
733101- U sed U sed
SGTBN12-2 62978 12,0 19,1 34,9 12,7 25,4 76,20 ASHCSFP-
SGIH19-2
SGTBN16-2 62971 16,0 19,1 34,9 15,9 25,4 76,20 050-080-025-MA
SGTBN16-5 62972 16,0 25,9 44,5 15,9 31,8 88,90 SGIH26-2
ASHCSFP-
Thru
SGTBN20-5 62979 20,0 25,9 50,8 19,1 34,9 88,90 060-100-030-MA
SGIH26-6
SGTBN20-6 62980 20,0 31,8 50,8 19,1 34,9 114,3
SGTBN25-6 62981 25,0 31,8 54,0 22,2 38,1 114,3 SGIH32-3
ASHCSFP-
Thru
SGTBN32-6 62982 32,0 31,8 60,3 28,6 44,5 114,3 060-100-040-MA
SGIH32-9
SGTBN40-6 62983 40,0 31,8 73,0 41,3 57,2 114,3
For blade information, see page D-6.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-9
®
when the toolholder is mounted directly on the CNC turret. Inserts are
securely held in Slot Grip blades by a tapered locking system. No
additional clamping devices are required. Slot Grip Cut-Off toolholders
come in a broad selection of shank sizes.
Cut-Off & Grooving
SGTHR/L10-2 63028 63029 9,50 10,0 19,1 4,7 85,70 17,9 28,2
SGTHR/L12-2 63030 63031 9,90 12,0 19,1 4,0 109,9 17,9 29,8
2 & 2,4 SGTN/R/L-2-2,4
SGTHR/L16-2 63032 63033 9,90 16,0 19,1 — 109,9 17,9 29,8
SGTHR/L20-2 63034 63035 11,9 20,0 23,8 — 109,9 19,8 32,2
SGTHR/L10-3 63036 63037 9,50 10,0 19,1 4,7 85,70 17,9 28,2
SGTHR/L12-3 63038 63039 9,90 12,0 21,0 5,9 109,9 21,0 32,2
SGTHR/L16-3 63040 63041 11,9 16,0 23,8 4,0 109,9 19,8 32,2 3 SGTN/R/L-3
SGTHR/L20-3 63042 63043 11,9 20,0 23,8 — 109,9 21,0 35,7
SGTHR/L25-3 63044 63045 25,0 25,0 30,1 — 149,2 25,0 52,4
For insert information, SGTHR/L16-4 63046 63047 11,9 16,0 23,8 4,0 109,9 21,0 33,7
see page D-5.
Slot Grip Positive Stop
SGTHR/L20-4 63048 63049 11,9 20,0 23,8 — 109,9 23,0 38,9 4 SGTN/R/L-4
SGTHR/L25-4 63050 63051 25,0 25,0 30,1 — 149,2 30,1 63,5
SGTHR/L20-5 63052 63053 11,9 20,0 23,8 — 109,9 23,0 38,9
4,8 & 5 SGTN/R/L-4,8-5
SGTHR/L25-5 63054 63055 25,0 25,0 30,1 — 149,2 33,7 76,2
Blade
H ex H ex
Part No. Part No.
Toolholders
H ex H ex
Part No. Part No.
Description Length Thread Wrench P kg . Description Length Thread Wrench P kg .
733101- 733101-
Siz e Siz e
ASHCSFP- ASHCSFP-
90914 25 M6X1.0 5mm 10 90918 40 M6X1.0 5mm 10
060-100-025-MA 060-100-040-MA
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
D-10
Dorian Tool
Milling System
E-1
The Dorian Tool Milling System of fers a comprehensive selection
of tooling to provide a solution for almost any milling
operation. The majority of our milling cutters are
available with the screw locking system and many of
our mills are available with coolant through the shank.
Our offering of face mills are available in standard
arbor sizes and offer insert choices for
machining any material. Likewise,
Dorian end mills provide similar
advantages. In addition, the
Dorian Tool line of specialty
milling cutters is unsur-
passed in its variety.
From dovetails to radii
and from woodruff key
seats to chamfers,
Dorian specialty
mills are an
essential part
of any shop.
E-2
®
Milling Index
Technical Data
Technology . . . . . . . . . . . . . . . . . . . . Page E-4
Milling
Milling Technical Data . . . . . . . . . . . . . . . . . . . . Pages E-9 to E-34
Milling Inserts
Milling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E-35
Toolholder (Inch)
Milling
Copy Mill System (Inch) . . . . . . . . . . . . . . . . . . . . . . Page E-126
Toolholder (Metric)
Milling System (Metric) . . . . . . . . . . . . . . . . . . . .Pages E-138 to E-139
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-3
TM
Milling
Quick Index
Technical Data
Milling
E-4
TM
Milling
Technical Data
Milling
, a system designed to maximize tooling
performance and productivity enhancement. The system
supplies tooling specifications, technical data, machining
solutions and the best tooling choices to optimize
machining results.
Milling Inserts
Toolholder (Inch)
Milling
E
(First Choice)
Toolholder (Metric)
F S Milling
(Finishing) (Roughing) Spare Parts
Milling
E-5
TM
Milling
Made Simple
Technical Data
Milling
Step 1: Select a milling cutter using Milling Selection Chart (Pages: E-10 to E-12)
Step 2: Select the insert edge preparation and corner geometry using Milling Insert Edge
Preparation and Corner Geometry Selection Chart (Page: E-15)
Step 3: Select the milling insert grade using Milling Insert Grade Selection Chart (Pages: E-26 to E-31)
Step 4: Start your operation by using the cutting data calculated in Millling Application Data Chart
Toolholder (Metric)
Conditions: Adjustments:
Finishing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Roughing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the right of the chart for stronger grade
Smooth Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Uneven Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
High RPM: . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Spare Parts
Low RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Milling
Insert Edge Wear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the left of the chart for harder grade
Insert Breakage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
E-6
TM
Milling
Work Sheet
Technical Data
Milling
To simplify the manufacturing processes, Date:________________
please fill in the blanks.
Part Name:_________________________________________________
Drawing Number:___________________________Quantity:_________
Job Number:_________________________________________________
Milling Inserts
Face Milling Side Milling Slot Milling
Toolholder (Inch)
Dorian Search Steps Operation Data P ag e
Milling
High Temper
Step 1: Material Steel Stainless Steel Cast Iron Aluminum Nonferrous
Alloy
Step 3: Cutting Conditions Light Cut Smooth Surface Uneven Surface Roughing H-Roughing
Toolholder (Metric)
Step 4: Insert Geometry
Milling
Step 5: Insert Grade
Step 9: SFM
(Surface Feed per Minute)
E-7
®
Territory# ______________________________________
Sales Order# ___________________________________
Date: _________________________________________
Technical Data
Dorian Dealer
Dorian Tool
Street: Street: Manager
Customer
Request
Contact
Contact
Title: Title: U PC Description Grade QTS
Insert
P h o n e: P h o n e:
F ax: F ax:
Email: Email:
Machine Type
Machining
Tool Type
Vertical Manual Milling Deep Milling End Mill
Type of
Manufacturer #
Insert Data
Geometry #
Chipbreaker #
Toolholder (Inch)
E dge #
Milling
Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Workpiece
Casting #
Material
Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Total Number of Inserts #
Toolholder (Metric)
Depth of Cut ap #
Length of Cut lm #
Milling
Cutting Conditions
Parts x Edge #
Spare Parts
Parts x Insert #
Reason for Indexing #
Surface Finish RMS #
Purchasing Price of Insert #
Cost Data
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-8
®
Technical Data
Number of Teeth
Milling
Coarse Pitch
• General Purpose Coarse Pitch Medium Pitch Fine Pitch
• Maximum depth of cut
• Less chatter
Medium Pitch
• Reduced cutting
pressure
• Allows more than
one insert in the cut
Fine Pitch
Milling Inserts
• Small depth of cut
• Good for thin
walled sections
• High production
General Use •
Heavy Cut •
Extended Tooling •
Toolholder (Inch)
Deep Slotting •
Finishing •
Milling
Features Coarse Pitch Medium Pitch Fine Pitch
Chatter Low Medium High
Power Requirement Low Medium High
Metal Removal Rate Low Medium High
Toolholder (Metric)
Steel and Alloy Steel •
Stainless Steel •
Milling
Cast Iron •
Aluminum •
High Temper Alloy •
• - First Choice - Second Choice
• As a general rule, a milling cutter should have no more than two teeth engaged in a cut at any one time. Based on this rule, the following
formulas are recommended. If the formula results in a fractional tooth number, round up to the next highest full number of teeth.
Formulas
Spare Parts
T = Number of Teeth Face Mills - Inch / Metric End Mills - Inch / Metric
in Cutter
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-9
®
Cons
• Requires a high horsepower machine
• High cutting force
Milling Inserts
Cons
Milling
Cutting Forces - Negative Milling Cutter Cutting Forces - Positive Milling Cutter
Toolholder (Metric)
Milling
the workpiece
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-10
®
Technical Data
Milling
General End Milling
Milling Inserts
• Do not exceed recommended depth of cut
Toolholder (Inch)
Milling
• The use of coolant is critical in these operations
• Using a cutter with an odd number of teeth will
limit chatter and lessen machining forces
Not Recommended
• End mills with fewer teeth also may provide
better chip clearance due to larger gullet size
Toolholder (Metric)
Milling
Helical End Milling Machine Marks
inserts overlap
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-11
®
Slotting Cutters
Milling
Formulas
Feed Rate
Spare Parts
Radius
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-12
®
Milling Methods
Technical Data
Milling
Choosing Cutter Diameter B e st Multiple passes
• The best cutter diameter(D) is a
minimum of 1.3 times the width of
cut(woc)
D ≥ 1.3 x woc
woc = 3/4 D
Milling Inserts
Milling Direction B e st Not Recommended
Climb milling should be chosen over
conventional milling when possible.
Toolholder (Inch)
Cutter Position B e st Not Recommended
Milling
Table Feed
Table Feed
Toolholder (Metric)
Table Feed
Milling
• Workpiece should be secured in a
way that will allow the cutter to be set
tangentially so that it climbs out of the
workpiece
Table Feed
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-13
®
Insert Lead
Technical Data
Milling
• Reduced vibration
• Thin chips
Milling Inserts
• Reduced vibration
• Thin chips
• Reduced vibration
• Thin chips
• Increased productivity
Formulas Example
Milling
Lead Angle Feed Per Tooth Chip Thickness Lead Angle Feed Per Tooth Chip Thickness
0° fz hm = fz 0° .012 hm = .012
15° fz hm = fz x .966 15° .012 hm = .012 x .966 = .0115
30° fz hm = fz x .866 30° .012 hm = .012 x .866 =.0104
45° fz hm = fz x .707 45° .012 hm = .012 x .707 = .0085
Round fz hm = Varies by Depth Round .012 hm = Varies by Depth
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-14
®
Technical Data
Insert Edge Preparation Insert Corner Geometry
Milling
Finishing Style "F" Small Radius
• Finishing to semi-finishing
• Sharp cutting edge
• Positive cutting edge
• Low feed rates • Roughing
• Low machine power • Less vibration
• Low cutting force • Low feed rates
Style "E"
Milling Inserts
• Semi-finishing to light
roughing
• Medium cutting operations Large Radius
• Honed edge
• Positive cutting edge
• High feed rates
• Strong cutting edge
• Semi-roughing to finishing
• High feed rates
Style "S" • Strong cutting edge
Toolholder (Inch)
• Negative land
• Strong cutting edge
• High cutting force
Milling
Wiper Edge
Style "T"
• Heavy roughing • Finishing
• Negative land with honed • High feed rates
edge • Very strong edge
• Very strong edge
• High feed rates
Toolholder (Metric)
Roughing
Milling
Feed Mark Affect on Surface Finish and Flatness
One Side Two Sides
• Chips are thinnest at the edge of a cutter
and thickest at the center of a cutter
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-15
®
teeth
Starting Feeds (fn) Starting Speeds - Surface Feed Per Minute (vc)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-16
®
Technical Data
Inch Measurements
Milling
Dc = Diameter of tool Inch
vc = Cutting speed Feet/Min
fn = Feed per revolution Inch/Rev
vf = Feed per minute Inch/Min
fz = Chip load Inch
zc = Effective cutting teeth -
n = Spindle speed Rev/Min
zn = Total teeth -
rt = Rows of teeth -
Milling Inserts
Find the starting feed rate for a 1.5 inch diameter (Dc) helical end mill with 9 total teeth (zn ) and 3 rows of inserts (rt). The
material being machined is 4140 steel with a recommended starting speed of 375 surface feet per minute (vc ) and a .008
(fz) inch per tooth chip load.
Number of Zn 9
Zc = = 3
Effective Teeth rt 3
Feed Rate Per
f n = f z x zc = .008 x 3 = .024 IPR
Revolution
Toolholder (Inch)
Feed Rate Per
vf = fn x n = .024 x 955 = 22.92 IPM
Milling
Minute
Metric Measurements
Dc = Diameter of tool mm
vc = Cutting speed m/Min
fn = Feed per revolution mm/Rev
vf = Feed per minute mm/Min
fz = Chip load mm
Toolholder (Metric)
zc = Effect cutting teeth -
n = Spindle speed Rev/Min
zn = Total teeth -
Milling
rt = Rows of teeth -
Find the starting feed rate for a 40 mm diameter (D c) helical end mill with 9 total teeth (z n) and 3 rows of inserts (rt). The
material being machined is 4140 steel with a recommended starting speed of 114 surface meters per minute (vc) and a 0,2
(fz) inch per tooth chip load.
Number of Zn 9
Spare Parts
Zc = = 3
Effective Teeth
rt 3
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-17
®
Milling Formulas
Technical Data
Inch Measurements
Milling
Example: Determine the cutting speed (vc) required for a 2-1/2" diameter
Cutting Speed πxD c xn cutter with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 12 π x 2.5 x 600
vc = = 392.70 Feet/Min
12
Toolholder (Inch)
Example: Determine the spindle speed (n) required for turning a 2-1/2"
Milling
Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a radial depth of 4.0, an axial depth of .300, a cutting speed of
Q = a e x a p x vf
Inch3 /Min 400 SFM, and feed rate of 20 IPR.
Toolholder (Metric)
Example: Determine the amount of time required to machine a 6" long part
Spare Parts
lm with a spindle speed of 600 RPM and feed rate of .015 IPR.
Cutting Time Tc =
Milling
Minute fn x n 6
Tc = = .67 Min (40 Sec)
.015 x 600
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-18
®
Milling Formulas
Technical Data
Metric Measurements
Milling
ae = Radial depth of cut mm M = Torque Nm
Milling Inserts
lm = Machined length mm vf = Feed per minute mm/Min
Example: Determine the cutting speed (vc) required for a 50mm diameter
Cutting Speed πx D c
xn cutter with a spindle speed of 600 RPM.
Surface Metres per vc =
Minute 1000 π x 50 x 600
vc = = 94,25 m/Min
1000
Toolholder (Inch)
Example: Determine the spindle speed (n) required for a 32mm diameter
Milling
Spindle Speed vc x 1000 cutter with a cutting speed of 100 m/Min.
Revolution Per Minute n =
πx D c n =
100 x 1000
= 994,72 Rev/Min
π x 32
Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a radial depth of 100, an axial depth of 8,0, a cutting speed of
Q = ae x ap x vf 200 m/Min and feed rate of 80 mm/min.
Toolholder (Metric)
mm 3 /Min
Q = 8,0 x 100 x 80 = 64.000 mm3 /min
Milling
Example: Determine the power requirement (P c) for machining material
with a specific cutting force of 20.500, a radial depth of 100,
a p x ae x fz x n x kc
Power Requirement Pc = an axial depth of 8,0, with a spindle speed of 200 RPM, and feed
Kilowatts 60.000.000 rate per tooth of 0,2 and 6 total teeth.
100 x 8,0 x 0,2 x 200 x 20.500
Pc = = 10.93 kW
60.000.000
lm part with a spindle speed of 600 RPM and feed rate of 0,4 mmPR.
Cutting Time Tc =
Milling
Minute fn x n 200
Tc = = ,83 Min (50 Sec)
0,4 x 600
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-19
®
Low Carbon Steel: Under 0.03% Carbon Low Carbon Free Machining
5 Increase coolant flow and pressure 5 Use an insert with 5 Increase coolant 5 Decrease feed and
flow and pressure good edge strength flow and pressure increase speed
Milling
like DHCP40M
Alloy Steel,
AISI Series: 1300, 200, 3000, 4000, • Difficult to break and control the chip flow
5000, 6000, 7000, 8000, 9000
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-20
®
Technical Data
Material Material Characteristics
Milling
Carbon Steel, Alloy Steel and • Higher carbon content
Tool Steel 36-48 HRC
• Higher chrome, nickel, and moly content
Alloy Steel, AISI: 1335, 4130, 4135, 4140, • Tough material to machine
4150, 4330, 4340, 5046, 5140,
5210, 8625, 8640 • Abrasive
Tool Steel and High Speed Steel • Difficult to break and control the chip flow
SEA Classes: A, D, M, O, T, and S
• The material surface will harden when
High and Low Carbon Alloy: W1, W2, L2, P1, machined at high speed
P 6, P 20
• Good surface finish
Milling Inserts
Problems and Solutions
Insert Crater Wear Insert Edge Wear Depth of Cut Notch Insert Chipping Thermal Dull Surface Finish
Deformation
1 Reduce cutting speed 1 Increase feed rate 1 Feed min. .005 in/rev 1 Check toolholder 1 Use an alumina 1 Increase cutting speed
rigidity grade insert like
2 Reduce feed rate 2 Reduce cutting speed 2 Change the depth DHCP35M 2 Use E or F-edge
of cut 2 Check insert rigidity insert geometry
3 Increase insert 3 Increase depth of cut 2 Reduce cutting speed
lead angle 3 Increase insert 3 The machined part 3 Increase the depth
4 Change to a higher lead angle must be held rigid 3 Increase the coolant of cut to machine
4 Increase the coolant wear resistant and flow and pressure under the hardened
flow and pressure alumina grade 4 Use the strongest 4 Use the strongest surface created from
insert like DHCP25M permissible insert permissible insert the previous cut
5 Change to a higher or D A S P 20M geometry geometry
Toolholder (Inch)
wear resistant and 4 Change to a higher
alumina grade 5 Increase the coolant 5 Use a DHCP35M grade 5 Use an alumina wear resistant and
insert like DHCP25M flow and pressure grade insert like alumina grade
Milling
or D A S P 20M 6 Depth of cut to be DHCP35M or inserts like DHCP25M
.005 greater than the DHCP40M or D A S P 20M
hardened surface layer
Toolholder (Metric)
Ferritic, Martensitic, and PH Stainless Steel • Brittle
u n d er 48 H R C
• Stringy chips
Milling
400 series AISI: 410, 416, 416Se, 420F, • High cutting force
440, 440C
• The material will harden when machined at high speed.
500 series AISI: 502, 504
2 Use a high wear resistant insert 2 Use a high wear resistant insert 2 Check insert rigidity 2 Use a free-cutting F-edge insert
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-21
®
Austenitic Stainless Steel • Becomes gummy under machining operations due to nickel content
Milling
1 Use F or E-edge insert 1 Increase cutting speed 1 Keep constant speed 1 Feed min. .005 in/rev 1 Decrease cutting speed
geometry and feed
2 Reduce feed rate 2 Vary the depth of cut 2 Increase feed rate
2 Increase cutting speed 2 Avoid edge build up
3 Use F or E-edge insert 3 Increase insert lead angle 3 Keep a feed rate of at
3 Change the insert lead angle geometry 3 Ensure toolholder, insert least .003 ipr
and workpiece rigidity 4 Use the strongest
4 Use smaller nose radius insert 4 Change to a higher wear permissible insert geometry 4 Use a smaller nose
resistance and alumina 4 Increase toolholder lead angle radius insert
5 Increase the coolant flow grade insert like 5 Use a DASK25M grade
and pressure DASK10M,DASK25M, or 5 Use the strongest permissible 5 Use a positive insert
DHK425M insert geometry 6 Depth of cut to be .005
6 Change the insert before greater than the hardened 4 Change to a higher wear
losing the cutting edge 5 Increase the coolant flow 6 Use a tougher grade surface layer resistance and alumina
and pressure insert like DHCP40M or grade insert like
Toolholder (Inch)
Malleable Cast Iron, Pearlitic-Martensitic • The insert tool life is less than gray cast iron
ASTM A47: 32510, 35018
Milling
extended
5 Use DASK25M grade for 5 Use DASK25M grade for 5 Use the strongest
Milling
general purpose general purpose permissible insert geometry 5 Check insert rigidity
6 Use DHK425M grade for 6 Use DHK425M grade for 6 Use a T-edge insert 6 Unbalanced workpiece
roughing and interrupted cuts interrupted cuts geometry
7 The machined part must
7 Increase the coolant flow 7 Increase the coolant flow 7 Use a DHK425M be held rigid
and pressure and pressure grade insert
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-22
®
Technical Data
Material Material Characteristics
Gray Cast Iron • Flake form of graphite makes machining easy
Milling
• Contains scale, inclusions and sand in the surface
ASTM A48: Class 20B, 25B, 30B, 35B, 40B,
45B , 50B , 56B • The material will break easily on the end of the cut
SAE J431: G1800, G3000, G3500, G4000 • Tendency to chatter and vibrate on thin wall section
• Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve
a good finish and close tolerance
Milling Inserts
1 Increase feed rate 1 Increase feed rate 1 Check toolholder rigidity 1 Use a smaller nose 1 Increase cutting speed
radius insert
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use S-edge insert geometry radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece
3 Check toolholder rigidity 3 Use S-edge insert geometry
4 Use DASK10M grade 4 Use DASK10M grade for 4 The machined part must
for finishing finishing be held rigid 4 Toolholder may be too
extended
5 Use DASK25M grade for 5 Use DASK25M grade for 5 Use the strongest
general purpose general purpose permissible insert geometry 5 Check insert rigitity
6 Use DHK425M grade for 6 Use DHK425M grade for 6 Use a T-edge insert 6 Unbalanced workpiece
roughing and interrupted cuts geometry
interrupted cuts 7 The machined part must
Toolholder (Inch)
7 Increase the coolant flow 7 Use a DHK425M be held rigid
7 Increase the coolant flow and pressure grade insert
and pressure
Milling
8 Increase insert lead angle
• Easy to machine at high surface speed • The high silicon content, makes it difficult to
Free Machining Aluminum: machine at high surface speed
AA; 2024-T4, 2014-T6, 2001-T3, 6061-t6 • Soft and gummy with a low melting
temperature; tendency to stick to cutting tool • The high silicon content, makes the material
Low-Silicon Aluminum Alloy <12.2% Si very abrasive and hard on the insert causing
Toolholder (Metric)
• Edge build up will cause surface finish problem rapid tool wear
High-Silicon Aluminum Alloy >12.2% Si
• Develops a string of chips that are difficult to • To overcome the abrasiveness resulting from
Milling
control and form a build-up on the insert tip the high silicon content, high cutting forces
are generated
• Low coeffecient of elasticity and high ductility
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-23
®
Nonferrous:
Milling
• High DOC possible with high feed rate, good chip control
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DVK10M, DASK10M, DASK25M, or DHK425M
Nylon, Plastic, Rubber • Mildly abrasive
• Extremely soft and gummy materials with a very low melting temperature
• Easy to machine at high surface speeds
• Develops a long and soft string of chips
• Difficult to achieve high surface-finish and maintain close tolerances
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DVK10M or DASK10M
Carbon and Graphite • Very abrasive, soft and porous materials
Phenolics, Resins • Difficult to machine
• Material will break easy on the end of the cut, and chips will develop in the form of dust
• Machining this material is very hard on the inserts
Toolholder (Inch)
• Use a high positive insert with a honed edge for roughing, and a sharp edge for finishing. Choose a hard
grade like DASK10M, DASK25M, DHK425M, or DOX425M
Milling
Iron-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 34 H R C
• Insert tool life is relatively poor
Milling
2 Vary the depth of cut 2 Change insert grade to a PVD 2 Increase feed rate 2 Reduce feed rate
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-24
®
Technical Data
Nickel-Base, High Temper Alloys • Very difficult to machine small depth-of-cut
U n d er 48 H R C
Milling
• Insert tool life is relatively poor
Astroloy, Hastelloy, B/C/C-276/X,
Inconel: 601, 617,625, 700, 706, 718 • Material surface will harden rapidly
IN100, Incoloy 901, Mar-M200, Nimonic,
Rene 41, Udimet, Waspaloy, Monel • Material is abrasive
Cobalt-Base, High Temper Alloys • Cast material is more difficult to machine than wrought
U n d er 45 H R C
• High cutting force
Wrought:
AiResist 213, Haynes 25 (L605), • Excessive heat at insert tip
Haynes 188, J-1570, Stellite
Cast: • Insert failure by plastic deformation tends to result at high speeds
AiResist 13, Haynes 21, Mar-M302,
Milling Inserts
Mar-M509, Nasa CO-W-RE, Wi-52
Toolholder (Inch)
like DASK25M or DHK425M
Milling
shape possible,
preferably round
Toolholder (Metric)
Alloyed: TiAl2.5Sn, Ti-6Al-4V, • Low thermal conductivity results in excess heat at insert tip
Ti6AlSn-4Zr-2Mo,
Ti3Al-8V-6Cr-4Mo-4Zr, • Low coeffecient of elasticity
Milling
Ti10V-2Fe-3Al,
Ti-13V-11Cr-3Al • Material surface will harden rapidly
• High chemical reactivity causes chips to gall and weld to cutting edge
3 Vary the depth of cut geometry 4 Use S-edge insert geometry 3 Increase speed
4 Increase coolant flow and 5 Use a tougher grade 4 Increase coolant flow
pressure insert like DASK25M or and pressure
DHK425M
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-25
®
D A S P 20M
Martensitic-Ferritic,
Martensic-Ferritic, 40400
0 D A S P 35M
series and PH Stainless Steel DHP435M
Tough thermal deformation resistant substrate with cobalt For finishing milling operations
enriched periphery, wear and abrasion resistant.
C5-C6 P15-35 CVD-TiN-TiCN-AL2O3-TiN
D H C P 25M
Milling
Tough thermal deformation resistant substrate with cobalt For all around milling operations
enriched periphery for edge strength.
C5 P25-40 CVD-TiN-TiCN-AL2O3-TiN
D H C P 35M
Well balanced thermal deformation resistant substrate For general purpose milling
with cobalt enriched periphery. operations
C5-C6 P15-35 PVD-TiN
D V P 56M
Extra strong and tough deformation resistant substrate For heavy roughing and
with cobalt enriched periphery for maximum edge interrupted milling operations
C5 P30-50 CVD-TiN-TiCN-AL2O3-TiN strength.
D H C P 40M
Tough thermal deformation resistant substrate with cobalt For finishing milling at high speed
enriched periphery. and dry or semi-dry conditions.
Spare Parts
Tough thermal deformation resistant substrate with cobalt All around milling operations in
enriched periphery for maximum edge strength and wear. wet or dry conditions.
C5 P25-40 PVD-TiAlN-Multi Layer
DASP35M
Extra strong and tough thermal shock resistant substrate. For roughing operations in dry or
wet conditions.
C5 P30-50 PVD-TiAlN-Heat-Resistant
D H P 435M
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-26
®
Technical Data
Milling
Finishing Medium Roughing
Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
D V K 10M
D V K 25M
DHCP25M
DHCP35M
Milling Inserts
DHCP40M
D A S K 10M
D A S K 25M
DHK425M
Toolholder (Inch)
Finishing to Medium Medium to High SFM D V K 10M D V K 25M E
Milling
General Milling For General Milling Conditions
Finishing to Roughing Low to Medium SFM DHCP25M DHCP35M DHCP40M E-S-T
High Performance High Performance Choice Under Optimal Milling Conditions
Finishing to Roughing Medium to High SFM D A S K 10M D A S K 25M DHK425M E-S-T
Toolholder (Metric)
Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograin substrate, makes the best High speed milling operations.
C3-4 M05-15 PVD-TiN insert for wear, abrasion resistance and for a good edge
Milling
D V K 10M strength.
Ultra-fine and tough micrograin substrate, excellent For medium speed milling
C2 M15-30 PVD-TiN resistance to mechanical and thermal shock. operations.
D V K 25M
Tough thermal deformation resistant substrate with cobalt For finishing milling operations
C2 M15-25 CVD-TiN-TiCN-AL2O3-TiN enriched periphery, wear and abrasion resistant.
D H C P 25M
Tough thermal deformation resistant substrate with cobalt For all around heavy duty milling
enriched periphery for edge strength. operations
D H C P 35M C3-4 M20-35 CVD-TiN-TiCN-AL2O3-TiN
Extra strong and tough deformation resistant substrate For heavy roughing and
with cobalt enriched periphery for maximum edge interrupted milling operations
D H C P 40M C3-4 M25-40 CVD-TiN-TiCN-AL2O3-TiN
strength.
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations
Milling
C3-4 M05-10 PVD-TiAlN-Multi Layer best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M
Fine and tough micrograined substrate, excellent For medium to difficult milling
C2 M15-30 PVD-TiAlN-Multi Layer resistance to mechanical and thermal shock. operations in dry or wet
DASK25M conditions.
Fine and tough micrograined substrate, excellent For tough and difficult milling
C2 M20-35 PVD-TiAlN-Heat Resistant resistance to mechanical and thermal shock, withstand operations.
D H K 425M high cutting temperatures.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-27
®
D A S K 10M
D A S K 25M
DHK425M
Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
C2 K20-35 Uncoated resistance property for tough machining at medium speed. from medium to roughing.
D K 25M
Very fine and tough micrograin substrate, makes the best High speed milling operations.
insert for wear, abrasion resistance and for a good edge
D V K 10M C3-4 K05-20 PVD-TiN
strength.
Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-30 PVD-TiN
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations,
Milling
best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M C3-4 P05-15 PVD-TiAlN-Multi Layer
Fine and tough micrograined substrate, excellent For medium to difficult milling
resistance to mechanical and thermal shock. operations in dry or wet
DASK25M C2 K15-30 PVD-TiAlN-Multi Layer
conditions.
Fine and tough micrograined substrate, excellent For tough and difficult milling
resistance to mechanical and thermal shock, withstand operations.
D H K 425M C2 M20-35 PVD-TiAlN-Heat-Resistant
high cutting temperatures.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-28
®
Technical Data
Milling
Finishing Medium Roughing
Wear Resistant<————————————————————————————————————————————————————>Toughness
Material
C3-4 C2-3 C2 C2 C1-2
K 05 K 15 K 25 K 35 K 45
Milling Inserts
D V K 25M
Low Silicon <12.2%
Toolholder (Inch)
Application Cutting Condition Insert Grade Cutting Edge
Milling
Low Performance For Economic Milling Conditions
Finishing to Medium Medium SFM D K 10M D K 25M E-F
General Milling For General Milling Conditions
Finishing to Roughing Medium to High SFM D V K 10M DKT10M D V K 25M E
High Performance High Performance Choice Under Optimal Milling Conditions
Finishing to Roughing Low to High SFM D LX 410M DKT10M DOX425M E-F
Toolholder (Metric)
Milling Insert Grade Specification Chart
Milling
Insert Grade ANSI ISO Coating Grade Description First Choice
Uncoated fine micro-grained grade, with an exceptional For high speed machining and
C3-4 K05-15 Uncoated edge wear resistance and high strength, provides a good precision finishing.
D K 10M edge sharpness.
Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
C2 K15-35 Uncoated resistance property for tough machining at medium speed. from medium to roughing.
D K 25M
Very fine and tough micrograin substrate, makes the best High speed milling operations.
insert for wear, abrasion resistance and for a good edge
D V K 10M C3-4 K05-15 PVD-TiN
strength.
Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-35 PVD-TiN
Spare Parts
Ultra-fine and tough micrograined substrate, with a very From finishing to roughing.
Milling
Ultra-fine and tough micrograined substrate, with a very From finishing to roughing.
hard coating and an extremely smooth surface for
D L X 410M C3-4 K05-15 PVD-TiB2
machining aluminum (<12.2% Si)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-29
®
DHK425M
Copper, Brass, Bronz e, Zinc
Toolholder (Inch)
Milling
Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-35 PVD-TiN
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations,
Milling
best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M C3-4 K05-15 PVD-TiAlN-Multi Layer
Fine and tough micrograined substrate, excellent For medium to difficult milling
resistance to mechanical and thermal shock. operations in dry or wet
DASK25M C2 K15-30 PVD-TiAlN-Multi Layer
conditions.
Fine and tough micrograined substrate, excellent For tough and difficult milling
resistance to mechanical and thermal shock, withstand operations.
D H K 425M C2 K20-35 PVD-TiAlN-Heat-Resistant
high cutting temperatures.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-30
®
Technical Data
Milling
Finishing Medium Roughing
Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
High Temper Alloy Cobalt Base
K 05 K 15 K 25 K 35 K 45
D V K 10M
High Temper Alloy Iron Base D V K 25M
D A S K 10M
D A S K 25M
Milling Inserts
High Temper Alloy Nickel Base DHK425M
Toolholder (Inch)
Milling Insert Grade Selection Chart
Milling
Application Cutting Condition Insert Grade Cutting Edge
Toolholder (Metric)
Milling
Milling Insert Grade Specification Chart
Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograin substrate, makes the best High speed milling operations.
insert for wear, abrasion resistance and for a good edge
D V K 10M C3-4 K05-20 PVD-TiN
strength.
Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-30 PVD-TiN
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations
Milling
best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M C3-4 K05-15 PVD-TiAlN-Multi Layer
Fine and tough micrograined substrate, excellent For medium to difficult milling
resistance to mechanical and thermal shock. operations in dry or wet
DASK25M C2 K15-30 PVD-TiAlN-Multi Layer
conditions.
Fine and tough micrograined substrate, excellent For tough and difficult milling
resistance to mechanical and thermal shock, withstand operations.
D H K 425M C2 K20-35 PVD-TiAlN-Heat-Resistant
high cutting temperatures.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-31
®
Roughing DHCP35M CVD ML .004 .007 .014 875 575 425 Wet
Carbon Steel, Alloy Steel
135 - 330 < 35 Roughing DHCP40M CVD ML .004 .008 .016 675 475 325 Wet
and Tool Steel < 35 HRC
Finishing D A S P 20M PVD TiAlN .002 .004 .006 925 575 625 Wet-Dry
Medium D A S P 35M PVD TiAlN .003 .005 .009 850 575 590 Wet-Dry
Roughing DHP435M PVD TiAlN .004 .008 .016 875 575 435 Wet-Dry
Finish / Med. D V P 56M PVD TiN .002 .004 .008 590 425 270 Wet
Finish / Med. DHCP25M CVD ML .002 .004 .006 625 475 295 Wet
Roughing DHCP35M CVD ML .003 .009 .012 490 345 220 Wet
Carbon Steel, Alloy Steel
340 - 450 36 - 48 Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
and Tool Steel > 35 HRC
Finishing D A S P 20M PVD TiAlN .002 .004 .006 625 475 390 Wet-Dry
Medium D A S P 35M PVD TiAlN .003 .006 .009 525 425 230 Wet-Dry
Roughing DHP435M PVD TiAlN .003 .006 .012 425 375 180 Wet-Dry
Finish / Med. D V P 56M PVD TiN .002 .004 .008 750 460 220 Wet
Toolholder (Inch)
Finish / Med. DHCP25M CVD ML .001 .002 .004 850 475 325 Wet
Roughing DHCP35M CVD ML .003 .005 .010 600 325 150 Wet
Milling
Finishing D V K 10M PVD TiN .001 .003 .005 975 675 400 Wet
Finish / Med. D V K 25M PVD TiN .003 .006 .009 780 640 280 Wet
Finish / Med. DHCP25M CVD ML .002 .004 .006 625 520 295 Wet
Stainless Steel Roughing DHCP35M CVD ML .004 .008 .012 620 475 180 Wet
135 - 275 < 28
Austenitic 200 and 300 Series Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
Finishing D A S K 10M PVD TiAlN .001 .003 .005 1375 1125 400 Wet-Dry
Toolholder (Metric)
Medium D A S K 25M PVD TiAlN .003 .006 .009 1075 875 350 Wet-Dry
Roughing DHK425M PVD TiAlN .003 .007 .014 825 685 300 Wet-Dry
Milling
Medium DSNC1 Ceramic .003 .003 .005 4000 3000 2000 Wet
Finishing D K 10M Uncoated .002 .006 .009 600 450 300 Wet
Roughing D K 25M Uncoated .004 .004 .006 480 330 180 Wet
Gray Cast Iron Finish / Med. D V K 10M PVD TiN .002 .008 .012 980 660 360 Wet
120 - 320 < 32
135 - 270 BHN Finish / Med. D V K 25M PVD TiN .003 .007 .014 775 525 260 Wet
Finishing D A S K 10M PVD TiAlN .001 .003 .005 1375 1125 400 Wet-Dry
Medium D A S K 25M PVD TiAlN .003 .006 .009 1075 875 350 Wet-Dry
Roughing DHK425M PVD TiAlN .003 .007 .014 825 685 300 Wet-Dry
Medium DSNC1 Ceramic .003 .003 .005 4000 3000 2000 Wet
Gray Cast Iron Finishing D K 10M Uncoated .002 .006 .009 600 450 300 Wet
275 - 450 BHN Roughing D K 25M Uncoated .004 .004 .006 480 330 180 Wet
Finish / Med. D V K 10M PVD TiN .002 .008 .012 980 660 360 Wet
275 - 450 > 32
Spare Parts
Finish / Med. D V K 25M PVD TiN .003 .007 .014 775 525 260 Wet
Milling
Finishing D A S K 10M PVD TiAlN .001 .003 .005 1375 1125 400 Wet-Dry
Ductile Cast Iron
Medium D A S K 25M PVD TiAlN .003 .006 .009 1075 875 350 Wet-Dry
Roughing DHK425M PVD TiAlN .003 .007 .014 825 685 300 Wet-Dry
• Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted to accommodate actual working conditions.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-32
®
Technical Data
Milling Speeds and Feeds
Material Hardness Insert Chip Load per
Milling
Milling Cutting Speed Cutting
Material Tooth
Brinell Rockwell Application Grade Coating (fz)
(Vc) Conditions
Finishing<——> Roughing Fast<——————> Slow
Finishing D K 10M Uncoated .002 .004 .008 2000 1750 1000 Wet
Free Machining Aluminum,
Finishing D K 25M Uncoated .004 .008 .018 1500 1250 750 Wet
Low Silicon Aluminum < 12.2%, 50 - 150 -
Roughing D LX 410 PVD TiB2 .002 .004 .008 3000 2250 1250 Wet - Dry
Magnesium 50 - 90 BHN
Roughing D V K 25M PVD TiN .004 .008 .012 2500 2000 1000 Wet
Finishing D LX 410 PVD TiB2 .002 .004 .008 450 250 150 Wet
High Silicon Aluminum Alloy
50 - 150 - Medium DOX425 PVD Al2O3 .004 .008 .020 650 400 250 Wet - Dry
> 12.2%
Roughing D V K 25M PVD TiN .004 .008 .012 350 150 100 Wet
Finishing D K 10M Uncoated .002 .004 .008 1075 750 275 Wet
Roughing D K 25M Uncoated .004 .008 .018 975 550 180 Wet
Milling Inserts
Copper, Brass, Bronze, Zinc, Finish / Med. D V K 10M PVD TiN .002 .004 .006 1275 800 360 Wet
Lead Alloys, 50 - 150 - Finish / Med. D V K 25M PVD TiN .004 .008 .018 1075 525 260 Wet
Magnesium 90 - 150 BHN Finishing D A S K 10M PVD TiAlN .002 .004 .006 1450 900 550 Wet - Dry
Medium D A S K 25M PVD TiAlN .002 .004 .008 1200 800 375 Wet - Dry
Roughing DHK425M PVD TiAlN .004 .008 .016 1025 750 280 Wet - Dry
Finish / Med. D V K 10M PVD TiN .002 .004 .006 1275 800 360 Wet
Carbon and Graphite
Finish / Med. D V K 25M PVD TiN .004 .008 .018 1075 525 260 Wet
270 - 400 BHN
50 - 150 - Finishing D A S K 10M PVD TiAlN .002 .004 .006 1450 900 550 Wet - Dry
Nylon, Plastics, Rubbers,
Medium D A S K 25M PVD TiAlN .002 .004 .008 1200 800 375 Wet - Dry
Phenolics, and Resins
Roughing DHK425M PVD TiAlN .004 .008 .016 1025 750 280 Wet - Dry
Cobalt Base High Temper Alloys Finishing D V K 10M PVD TiN .001 .003 .004 130 60 20 Wet
Toolholder (Inch)
Bar: AiResist 213, Haynes 25, (L605),
Roughing D V K 25M PVD TiN .002 .004 .008 100 50 10 Wet
Haynes 188, J-1570, Stellite 150 - 425 < 45 Finishing D A S K 10M PVD TiAlN .001 .003 .004 190 120 30 Wet - Dry
Milling
Medium D A S K 25M PVD TiAlN .002 .004 .007 160 90 20 Wet - Dry
Cast: AiResist 13, Haynes 21, Mar-M302,
Mar-509, Nasa CO-W-Re, Wl-52
Roughing DHK425M PVD TiAlN .002 .005 .009 120 60 20 Wet - Dry
Iron Base High Temper Alloys
Discaloy, Incoloy 801, N-155, 16-25-6 Finishing D A S K 10M PVD TiAlN .002 .003 .005 500 310 100 Dry - Wet
135 - 320 < 32 Medium D A S K 25M PVD TiAlN .002 .004 .008 425 260 80 Dry - Wet
ASTM: A297 HC, 351HK-30, 40, HT30
HD, HE, HK, HP Roughing DHK425M PVD TiAlN .002 .005 .010 300 140 60 Dry - Wet
Toolholder (Metric)
Annealed or solution-treated Hastelloy B,
C-276, Monel K500, Nickel 200, 140 - 300 < 30 Finishing D A S K 10M PVD TiAlN .002 .003 .005 500 280 140 Wet - Dry
Waspaloy, Inconel 601, 617, 718, Medium D A S K 25M PVD TiAlN .002 .004 .008 400 225 120 Wet - Dry
X-750, 901
Roughing DHK425M PVD TiAlN .002 .005 .010 375 120 100 Wet - Dry
Milling
Nickel Base High Temper Alloys Finishing D V K 10M PVD TiN .002 .003 .005 180 80 60 Wet
Annealed or solution-treated Hastelloy C
Roughing D V K 25M PVD TiN .002 .004 .008 140 60 40 Wet
300 - 475 32 - 50 Finishing D A S K 10M PVD TiAlN .002 .003 .005 260 180 80 Wet - Dry
ASTM: A297, IN100, Nimonic 80A, Medium D A S K 25M PVD TiAlN .002 .004 .008 240 120 50 Wet - Dry
Waspaloy, Udimet 700, Inconel 718,
X-750, MA6000
Roughing DHK425M PVD TiAlN .002 .005 .010 200 80 50 Wet - Dry
Titanium and Titanium Alloys Finishing D V K 10M PVD TiN .002 .003 .006 440 120 60 Wet
Roughing D V K 25M PVD TiN .002 .004 .008 300 100 40 Wet
Ti 98.8, Ti 99.9, Ti 5A12.5Sn, Ti-6AI-4V, 100 - 475 < 48 Finishing D A S K 10M PVD TiAlN .002 .003 .006 600 320 80 Wet - Dry
Ti 612Sn-4Zr-2Mo,
Ti3Al-8V-6Cr-4M0-4Zr, Medium D A S K 25M PVD TiAlN .002 .004 .008 480 240 60 Wet - Dry
Ti10V-2F-3Al, Ti-13V-11Cr-3Al Roughing DHK425M PVD TiAlN .002 .005 .010 380 160 50 Wet - Dry
Spare Parts
Hardened Iron
Bearing Steel, Hot and Cold Tool Steel, 450 - 750 48 - 65 Finishing D A S K 10M PVD TiAlN .001 .002 .004 600 320 80 Wet - Dry
High-Speed Steel, Die Steel,
Case Hardened Steel, Hard Coatings,
Carburized and Nitrided Steel
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-33
®
• Increase feed
• Cutting speed too high
Edge Wear • Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade
• Reduce speed
Thermal • Intermittent machining
Milling Inserts
• Reduce feed
Cracking • Varying coolant supply
• Apply coolant at a constant rate
Built-up
• Low cutting speed • Increase feed
E dge
• Negative cutting geometry • Use coolant
• Reduce speed
H eat • Cutting temperature too high
• Reduce feed
Deformation • Pressure too high
• Reduce depth of cut
• Reduce speed
• Cutting temperatures on the
Crater • Reduce feed
insert rake face too high
• Use coolant
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-34
®
V
Insert Identification System . . . . . . . . . . . . . . . . .Pages E-36 to E-37
Technical Data
C E
D
Milling
L
Milling Inserts
Toolholder (Inch)
Milling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages E-38 to E-41
Milling
Molded Chipbreaker
• Dorian’s molded chipbreaker inserts are
The First Choice for general milling
applications. Of fering a vast spectrum of
chipbreakers and geometries, we have the
insert for any milling application.
Toolholder (Metric)
High Positive Chipbreaker
Milling
• Dorian’s high positve chipbreaker inserts
are The First Choice for specific high
precision milling applications performed on
steel, stainless steel, aluminum, and high
temper alloy.
Special Chipbreaker
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-35
®
A - Without chip-
A - 85° Parallelogram
breaker, with hole R
B - Countersink on
Technical Data
C - 80° Diamond
sides, without hole
I.C. T
G - Chipbreaker on both (I.C.) shown in 1/32 (T) shown in 1/32 inch (R) shown in
sides, with hole inch increments on increments on inserts 1/64 inch
O - Octagon inserts less than 1/4 less than 1/4 inch I.C. increments
H - Chipbreaker & 70°-
inch I.C.
90° countersink on
(T) shown in 1/16 inch 0 = 1/128
one sides, with hole
(I.C.) shown in 1/8 inch increments on inserts 1/4 1 = 1/64
increments on inserts inch and over 2 = 1/32
M - Chipbreaker on one
R - Round 1/4 inch and over 3 = 3/64
side, with hole
2 = 1/16 3 = 3/16 4 = 1/16
5 = 5/32 5 = 5/8 1.5 = 3/32 4 = 1/4 5 = 5/64
N - Without Chipbreaker,
2 = 1/4 6 = 3/4 2 = 1/8 5 = 5/16 6 = 3/32
without hole
3 = 3/8 8 = 1.0 2.5 = 5/32 6 = 3/8 8 = 1/8
Milling Inserts
S - Square 4 = 1/2
R - Chipbreaker on one
side, without hole
If the insert does not have
a radius, omit this
T - ISO countersink &
chipbreaker on one
T - Triangle
sides, with hole
5 - Insert I.C. Size 6 - Insert Thickness 7 - Insert Radius
W - ISO countersink on
one side, with hole
4 3 3
Toolholder (Inch)
S E H W
Milling
5 6 7
22 04 12
1 2 3 4
I.C. I.C. T V
O C E
D
B - 5° Pos. G - 30° Pos.
M M L L
5° 30°
S
R S
I.C. I.C. I.C.
T (R) shown in 1/10 mm
C - 7° Pos. N - 0° Neg. L
increments
L
I.C. M T
0° A = .0010 .0002 .0010 (T) shown in 1 mm Metric Inch
7°
F = .0005 .0002 .0010 increments, single 00 = Sharp Point
W 02 = 0,2mm 1/128
C = .0010 .0005 .0010 T integers are to be
preceded by a 0 04 = 0,4mm 1/64
H = .0005 .0005 .0001
L L 08 = 0,8mm 1/32
D - 15° Pos. P - 11° Pos. E = .0010 .0010 .0010
10 = 1,0mm 5/128
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-36
®
L - Left Hand
Honed Edge
Honed edge gives the insert a stronger
Technical Data
edge allowing for a heavier cut whereas
Relief
E a sharp edge might chip.
Milling
Angle
Semi-finishing
D - 15° Positive G - 30° Positive
to light roughing
N - Neutral
30°
15°
Milling Inserts
20°
0°
Sharp Edge
F - 25° Positive P - 11° Positive R - Right Hand
Sharp edge gives the insert a precise
edge allowing for finishing cuts. Sharp
edge is also good for cutting aluminum
25°
11°
F and high temper alloys.
Finishing to
semi-finishing
9 - Relief Angle 11 - Cutting Direction
Toolholder (Inch)
A F E N
Milling
8 9 10 11
Chamfered & Honed
Negative land helps protect the edge
from chipping and redistributes the
pressure and force of the cutting
8 - Lead Angle 10 - Cutting Edge application into the body of the insert.
Toolholder (Metric)
(Rounded)
edge is obtained by honing the edges
45°
along with a chamfer.
Milling
Heavy roughing
D - 30°
F - Sharp
30°
E - 15°
15° S - Chamfered
& Honed
Chamfered (Negative Land)
Negative land helps protect the edge
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-37
®
Insert Index
Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application
Technical Data
APKT • Sharp and honed cutting edge • From roughing to finishing operations
E-42 to E-43
• 11° relief angle • Medium to high cutting speeds
11° • ISO screw hole • High rate material removal
• (2) two cutting edges • Good surface finish
APHX • High positive rake angle • From light roughing to finishing operations
• 11° relief angle • High rate material removal E-44 to E-45
11° • ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-38
®
Insert Index
Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application
Technical Data
• Precision molded I.C. • For high performance applications
• Positive molded chipbreaker • Heavy duty roughing applications
Milling
SELT • Honed cutting edge • For tough and difficult operations
E-54 to E-55
• 20° relief angle • Medium cutting speeds
20° • ISO screw hole • High rate material removal
• (4) four cutting edges • Good surface finish
Milling Inserts
• Chamfered / Honed cutting edge • For tough and difficult operations
SEHW E-56 to E-57
• 20° relief angle • High rate material removal
20° • ISO screw hole • Medium to high cutting speeds
• (4) four cutting edges • Good surface finish
Toolholder (Inch)
EN • 20° relief angle • High rate material removal
20° • ISO screw hole • High cutting feeds and speeds
• (8) eight cutting edges • Low cutting force
Milling
• Precision ground I.C. • For high performance applications
• High positive polished • For high production operations
OEET- chipbreaker • From light roughing to finishing operations
FN • Sharp cutting edge • High rate material removal E-56 to E-57
• 20° relief angle • High cutting speeds
20°
• ISO screw hole • Low cutting force
• (8) eight cutting edges
• All surfaces precision ground • For high performance applications
• Negative rake angle • For high production operations
• Honed cutting edge • From medium to finishing operations
OEEW E-56 to E-57
• 20° relief angle • High rate material removal
20° • ISO screw hole • Medium to high cutting speeds
• (8) eight cutting edges
Toolholder (Metric)
• Precision molded I.C. • For high performance applications
• Positive molded chipbreaker • For high production operations
Milling
REMX • Chamfered / Honed cutting edge • From medium to finishing operations
• 20° relief angle • High cutting speeds E-58 to E-59
20° • ISO screw hole • Low cutting force
• Multi-cutting edge
• Multi-cutting edge
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-39
®
Insert Index
Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application
Technical Data
15°
• ISO screw hole
• (3) three cutting edges
• All surfaces precision ground • For high precision applications
• Positive molded chipbreaker • From medium to finishing operations
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-40
®
Insert Index
Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application
Technical Data
• Precision ground I.C. • For high performance applications
• High positive rake angle • For high precision operations
Milling
• Ultra smooth insert surface • From roughing to finishing operations
TCGT • 7° relief angle • High rate material removal
E-74 to E-75
7° • ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force
• Precision ground I.C. • For high performance applications
• High positive rake angle • For high precision operations
VCGT • Ultra smooth insert surface • From light roughing to finishing operations
• 7° or 11° relief angle • High rate material removal E-74 to E-75
VPGT
• ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force
Milling Inserts
• 11° relief angle • High rate material removal E-74 to E-75
7° • ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force
Toolholder (Inch)
• Precision ground I.C. • For high performance applications
• Positive molded chipbreaker • For high production operations
Milling
• Honed cutting edges • From roughing to finishing operations
SDMT • 15° relief angle • High rate material removal
E-78 to E-79
15° • ISO screw hole • High cutting speeds
• (4) four cutting edges • Low cutting force
Toolholder (Metric)
• Multi prep. cutting edge • For high production operations
SEKR • 20° relief angle • For forgings and castings E-80 to E-81
20° • Wiper cutting edge • High rate material removal
• (4) four cutting edges • High cutting speeds
Milling
• All surfaces precision ground • For high performance applications
• Negative rake angle • From roughing to finishing operations
SPKN • Multi. prep. cutting edge • For high production operations
• 11° relief angle • For forgings and castings
E-80 to E-81
11° • Wiper cutting edge • High rate material removal
• (4) four cutting edges • High cutting speeds
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-41
®
Material Application *
Insert Style
Grade Coating Insert Data
Geometry
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
APKT-1003-PDER
Milling Inserts
APKT-1003-PDER APKT-1003-PDER D K 25M C2 M20 / K25 Uncoated .263 .410 .1370 .019 .110
APKT-1604-PDER
APKT-1604-PDER APKT-1604-PDER D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173
APKX-1604-PDR APKX-1604-PDER
APKX-1604-PDER DHCP35M C5 P35 / M30 CVD ML .375 .625 .1875 .031 .173
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-42
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
F
F
1125 180
.004
2250
11°
Milling Inserts
Finishing to 15°, 30°, 45°, 75° .008 .004
Ground Positive H o n ed Right
Roughing & 90° 330 80
.008 .008
310 310
F
M .007 .008
R 675 475
RADIUS
.006 .006 .004
20° 875 875 120
HOLE
.005 .004
970 480
Toolholder (Inch)
F
M .007 .008
R 675 475
.006 .006 .004
Milling
875 875 120
.005 .004
970 480
Toolholder (Metric)
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.
Milling
Tooling Page References
Pages: E-110 to E-111 /
Pages: E-112 / E-154 Page: E-113 Page: E-114 Page: E-115 Pages: E-116 / E-155
E-152 to E-153
Spare Parts
Milling
High Postive 90° Extended 90° High Positive 15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-43
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
APHX-1003-PDFR
APHX-1003-PDFR APHX-1003-PDFR D K 25M C2 M20 / K25 Uncoated .263 .410 .1370 .019 .110
APHX-1604-PDFR
Milling Inserts
APHX-1604-PDFR
APHX-1604-PDFR D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173
APHX-160416-PDFR
APHX-160416-PDFR APHX-160416-PDFR D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .062 .173
APHX1-1604-PDER
APHX1-1604-PDER D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173
APHX1-1604-PDFR
APHX1-1604-PDFR D K 10M C3 M10 / K10 Uncoated .375 .625 .1875 .031 .173
* For roughing high Silicon Aluminum >12.2% * - First Choice - Alternative Choice
Uncoated H eat
For optimum results, select - Alternative Choice All Around Performance <——— Wear Resistance —— High Peformance —— Toughness ——>
Economy Resistant
Milling
the milling insert grade Cutting Speed Low Medium High High High High High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet Wet Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D V K 25M D H C P 35M DASP20M DASK25M D L X 410M DOX425M DASP35M D H K 425M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-44
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
F
.006 .004
875 225
.004
2250
11°
Milling Inserts
15°, 30°, 45°, 75°, .008 .004
Finishing to Medium Ground High Positive Sharp Right
& 90° 1250 80
.004 .008 .004
640 2000 80
F .006
875
.004
.004
225
11° 2250
Toolholder (Inch)
F
M
.004
R 2200
Milling
11° I.C.
THICK
Toolholder (Metric)
.007 .005
685 120
.008
400
Milling
Finishing to 15°, 30°, 45°, 75°, .004 .003
Ground High Positive Sharp Right
Roughing & 90° 1750 100
.004
2250
F
F
M .008
R 1250
.004
225
11°
Pages: E-112 / E-154 Page: E-113 Page: E-114 Page: E-115 Pages: E-116 / E-155
E-152 to E-153
Milling
High Positive 90° Extended 90° High Positive15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-45
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
APHW-100304-PDER APHW-100304-PDER
APHW-100304-PDER DK10M C3 K 10 Uncoated .263 .410 .1370 .015 .110
APHW-100308-PDER
APHW-100308-PDER
Milling Inserts
APHW-100312-PDER APHW-100312-PDER
APHW-100312-PDER DK10M C3 M10 / K10 Uncoated .263 .410 .1370 .047 .110
APHW-100316-PDER
APHW-100316-PDER APHW-100316-PDER DK10M C3 M10 / K10 Uncoated .263 .410 .1370 .062 .110
APHW-1604-PDER
Toolholder (Metric)
Uncoated Economy <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
For optimum results, select - Alternative Choice
Milling
the milling insert grade Cutting Speed Low High High Medium Medium
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M DASK10M DASK25M D H K 410M D H K 425M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-46
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Milling Inserts
Ground N one H o n ed Right .004
Roughing & 90° 450
.003
.031 1125
F Rad.
M .007
R 685
90°
Toolholder (Inch)
550 685 685 120
Milling
Medium to I.C.
15°, 30°, 45°, 75°, THICK .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80
.003 .006 .003 .004
.062 620 875 1125 225
Rad.
.004 .007 .007 .005
550 685 685 120
90°
Toolholder (Metric)
Ground N one H o n ed Right
Roughing & 90° 450
.003
1125
Milling
.015 .008
F Rad.
M 330
R .006
875
90° .007
685
High Positive 90° Extended 90° High Positive15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-47
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
APHW-1604-PDSR
APHW-1604-PDSR APHW-1604-PDSR D K 25M C2 K 25 Uncoated .375 .625 .1875 .015 .173
APHW-160408-PDER
APHW-160408-PDER
APHW-160408-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .031 .173
APHW-160416-PDER
APHW-160416-PDER
APHW-160416-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .062 .173
Toolholder (Inch)
APHW-160432-PDER
APHW-160432-PDER APHW-160432-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .125 .173
APHW-160448-PDER
APHW-160448-PDER
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-48
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
S
Rad. 685
90° 11°
Milling Inserts
Finishing to 15°, 30°, 45°, 75°, .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80
.006 .003 .004
.031 875 1125 225
F Rad.
M .007 .007 .005
R 685 685 120
.008 .008
310 310
90°
.004 .004
RADIUS 875 520
HOLE
11°
Medium to 15°, 30°, 45°, 75°, .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80
Toolholder (Inch)
.006 .003 .004
.062 875 1125 225
Rad.
.007 .007 .005
Milling
I.C. 685 685 120
THICK .008 .008
310 310
90°
.004 .004
875 520
Toolholder (Metric)
90°
.004 .004
875 520
Milling
Medium to 15°, 30°, 45°, 75°, .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80
.006 .003 .004
.187 875 1125 225
Rad.
.007 .007 .005
685 685 120
.008 .008
90° 310 310
.004 .004
875 520
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.
High Positive 90° Extended 90° High Positive 15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-49
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
SDGW- Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
322 / 422-EN Dia.
SDGW-322 / 422-EN
SDGW-322-EN D K 25M C2 K 25 Uncoated .375 --- .125 .0312 .158
SDHW -
12T308-EN
SDHW-12T308-EN
SDHW-12T308-EN D K 25M C2 K 25 Uncoated .500 --- .156 .079 .220
Dia.
SDLX-090308-EN D K 25M C2 K 25 Uncoated .375 --- .125 .0312 .173
For optimum results, select - Alternative Choice Uncoated Economy All Around Performance <—— Wear Resistance —— High Peformance —— Toughness ——>
Milling
the milling insert grade Cutting Speed Low Medium High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M D H P 435M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-50
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Medium Ground 15°, 45°, & 90° N one H o n ed Right .008 .008 .004
330 1250 80
.004 .004 .004
.0312 785 450 400
M Rad.
.008 .008 .004
330 1250 80
90°
.004 .004 .004
785 450 400
Milling Inserts
Medium to .008 .008 .004
Ground 15°, 45°, & 90° N one H o n ed Right
Roughing 330 1250 80
.006 .006 .004
875 875 225
M HOLE .004 .004 .004
R M
90° 785 450 400
25°
45°
Toolholder (Inch)
.008 .006
825 390
Milling
Medium to .008 .008 .004
Molded 15°, 45°, & 90° Positive H o n ed Right RADIUS
Roughing 330 1250 80
HOLE
15° .006 .004
.0312 875 225
M Rad.
.007 .008
R 675 475
90°
I.C. THICK
Toolholder (Metric)
Milling
Double 45° Chamfer Mill 90° End Mill 45° Face Mill 15° Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-51
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Thick R ad .
Dia.
SDGX-09C__-E
SDGX-09C01-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0156 .173
SDGX-
09C__-E SDGX-09C01-E D V K 25M C2 M20 / K25 PVD TiN
SDGX-09C02-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0312 .173
SDGX-09C03-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0469 .173
SDGX-09C04-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0625 .173
SDGX-19C__-E
SDGX-19C05-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .0781 .220
SDGX-19C06-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .0937 .220
SDGX-19C07-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1094 .220
SDGX-19C08-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1250 .220
SDGX- SDGX-19C09-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1406 .220
19C__-E SDGX-19C09-E D V K 25M C2 M20 / K25 PVD TiN
SDGX-19C10-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1562 .220
SDGX-19C11-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1719 .220
SDGX-19C12-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1875 .220
Toolholder (Metric)
SDGX-19C13-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2031 .220
Milling
SDGX-19C14-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2187 .220
SDGX-19C15-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2344 .220
SDGX-19C16-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2500 .220
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-52
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Milling Inserts
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
Toolholder (Inch)
HOLE 640 525 2000 80
15° .004 .004 .004
785 450 400
.004 .006 .008 .004
Milling
640 525 2000 80
.004 .004 .004
I.C.
785 450 400
THICK .004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
M .004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
Toolholder (Metric)
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
Milling
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a full radius depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-53
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick M
Dia.
SEKT- SEKT-1204-AFER
1204-AFER
SEKT-1204-AFER DHCP25M C5-6 P25 / M20 CVD ML .500 --- .1875 .063 .220
SEHX-1204-AFEN
SEHX-1204-
Milling Inserts
AFEN SEHX-1204-AFEN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .063 .220
SELT-1204-EN SELT-1204-EN
SELT-1204-EN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .063 .220
SEHT- SEHT-1204-AFSN
1204-AFSN SEHT-1204-AFSN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220
* For roughing high Silicon Aluminum >12.2% * - First Choice - Alternative Choice
For optimum results, select Uncoated Economy All Around Performance <— Wear Resistance — High Peformance — Toughness —>
~ - Alternative Choice
Milling
the milling insert grade Cutting Speed Low Medium High High High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 25M D H C P 35M DASK25M D L X 410M DOX425M DASP35M
• Cutting speed Alloy Steel z z z
• Cutting condition Stainless Steel z z z ~
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum z z z z
• Edge preparation High Temper Alloy ~ ~ z
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-54
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
45°
Milling Inserts
Finishing to .008 .004
Ground 45° Positive H o n ed Right
Medium 1250 80
.007 .008
F 675 475
M
.006 .004
875 225
45°
.005 .004
970 680
.008
400
HOLE
M
Finishing to .004 .003
Ground 45° Positive Sharp Right
Medium 25° 1750 100
F .002
M 45° 2250
Toolholder (Inch)
I.C.
45°
THICK
Milling
20°
Toolholder (Metric)
M 675 475
R
S .006
875
.006
875
45°
Milling
20°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-55
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick M
SEHW- Dia.
1204-AFEN SEHW-1204-AFEN
SEHW-1204-AFEN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220
SEHW-1204-AFSN
SEHW-1204-AFSN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220
OEMT-
Hole
050410-SN OEMT-050410-SN I.C. Len. Thick Rad.
Dia.
OEMT-050410-SN DHCP35M C2 K 25 CVD ML .500 .197 .1875 .039 .177
OEET-
Milling
050410-EN
OEET-050410-EN
OEET-050410-EN DHCP35M C2 K 25 CVD ML .500 .197 .1875 .039 .177
OEET- OEET-050410-FN
050410-FN OEET-050410-FN D K 25M C2 K 25 Uncoated .500 .197 .1875 .039 .177
Toolholder (Metric)
OEEW -
OEEW-050410-EN
050410-EN OEEW-050410-EN D K 10M C3 M10 / K10 Uncoated .500 .197 .1875 .039 .177
High H eat
Uncoated Economy All Around Performance
For optimum results, select - Alternative Choice Peformance Resistance
Milling
the milling insert grade Cutting Speed Low Medium High High High High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 25M D H C P 35M D H C P 40M DASK10M DASK25M D L X 410M DASP35M D H P 435M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-56
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation Alloy less Temper
E dge Iron num
I.C. Leading Cutting Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Milling Inserts
I.C.
Toolholder (Inch)
45°
20°
Milling
Medium to .007 .008
Ground 45° Positive H o n ed Right
Finishing HOLE 675 475
20°
M F .006 .006 .004
.039 875 875 225
Rad.
.005 .002
970 775
45°
I.C.
THICK
Toolholder (Metric)
F .039
.004
M 2250
Rad.
Milling
45°
Medium to .004
Ground 45° N one H o n ed Right
Finishing 450
F .003
M .039 1125
Rad.
45°
45° Face Mill 45° Face Mill 45° Arbor Mount Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-57
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
REMX-13M5MO-SN REMX-13M5MO-SN
REMX-13M5MO-SN DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .177
REMX-13M5MO-SN D A S P 35M C5 P35 / M30 PVD TiALN ML .500 --- .1875 --- .177
RDHW-0501MO-SN
Milling Inserts
RDHW-0501MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .196 --- .0625 --- .087
RDHW-0702MO-SN
RDHW-0702MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .275 --- .0938 --- .112
RDHW-0802 / 1003MO-SN
RDHW-0802MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .315 --- .0938 --- .134
Milling
RDHW-1003MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .393 --- .1250 ---- .173
RDHW-10T3MO-E/SN
RDHW-10T3MO-EN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1563 --- .173
RDHW-10T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1563 --- .173
H eat
For optimum results, select All Around Performance <—— Wear Resistance —— High Peformance —— Toughness ——>
- Alternative Choice Resistance
Milling
the milling insert grade Cutting Speed Medium High High High Medium
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D H C P 25M D V P 56M D H C P 35M DASK10M DASP20M DASP35M D H P 435M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-58
®
Technical Data
C ast Alumi-
Operation E dge Alloy less Temper
I.C . Leading C utting Iron num
C hipbreaker Preparation / Steel Steel Alloy
Milling
Finish Angle D irection
R elief Angle
Milling Inserts
FinisM
hing to .004 .004
Ground N one N one H o n ed R ight
R oughing 450 1450
.005 .003
1125 310
.004 .004 .004
875 460 400
.007 .008
675 475
Toolholder (Inch)
R oughing H o n ed 690 475
HOLE
15° .004 .004
875 460
Milling
.007 .008
675 475
M
I.C.
R THICK
Finishing to C hamfered & .004 .008
Ground N one H igh Positive R ight
R oughing H o n ed 690 475
.004 .004
875 460
.007 .008
675 475
Toolholder (Metric)
Finishing to C hamfered & .004 .004
F Ground N one H igh Positive R ight
R ouM
ghing H o n ed 875 460
R .007 .008
675 475
Milling
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.
Round End Mill Round Face Mill Round Arbor Mount Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-59
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
RDHW-12T3MO-E/SN
RDHW-12T3MO-EN DHCP25M C5-6 P25 / M20 PVD ML .472 --- .1563 --- .173
RDHW-12T3MO-E/SN
RDHW-12T3MO-EN D V P 56M C5-6 P35 / M30 PVD TiN
RDHW-12T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1563 --- .173
RDHW-1204MO-EN
RDHW-1204MO-EN D K 10M C3 M10 / K10 Uncoated .472 --- .1875 --- .220
RDHW-1204MO-EN
RDHW-1204MO-EN D A S K 10M C3-8 M10 / K10 PVD TiAlN ML
RDET-0802 /
1003MO-SN RDET-0802 / 1003MO-SN
Toolholder (Inch)
RDET-0802MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .315 --- .0938 --- .134
Milling
RDET-1003MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1250 --- .173
RDET-12T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1563 --- .173
RDEX-1204MO-SN
RDEX-1204MO-SN
Milling
RDEX-1204MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1875 --- .173
- First Choice
For optimum results, select Uncoated Economy All Around Performance High Peformance
- Alternative Choice
Milling
the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 10M D V P 56M D H C P 35M DASK10M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-60
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Milling Inserts
15° .004 .004
1090 640
Toolholder (Inch)
Finishing to Chamfered & .004 .008
Ground N one High Positive Right
Roughing H o n ed 690 475
Milling
.004 .004
F 875 460
M
R .007 .008
675 475
Toolholder (Metric)
I.C.
THICK
Milling
Finishing to Chamfered & .004 .004
Ground N one High Positive Right
Roughing H o n ed 875 460
.007 .008
F 675 475
M
R
Round End Mill Round Face Mill Round Arbor Mount Face Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-61
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
RPET- Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
1204MO-EN
RPET-1204MO-EN
RPET-1204MO-EN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
RPGT-
RPGT-0602MO-EN
0602MO-EN
Milling Inserts
RPGT-
RPGT-0803MO-EN
0803MO-EN RPGT-0803MO-EN D K 25M C2 K 25 Uncoated .315 ---- .1250 ---- .134
RPGT-10T3MO-EN
RPGT- RPGT-10T3MO-EN D K 25M C2 K 25 Uncoated .394 ---- .1563 ---- .173
10T3MO-EN RPGT-10T3MO-EN D A S K 25M C2-6 M20 / K25 PVD TiALN ML
RPGT-1204MO-EN / FN
RPGT- RPGT-1204MO-EN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
1204MO-EN / FN
Milling
Uncoated
For optimum results, select All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
- Alternative Choice Economy
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-62
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Finishing to .008
Molded N one High Positive H o n ed Right
Medium 1250
.007 .008
F 675 425
M
.006 .004
875 225
Finishing to
Milling Inserts
Molded N one High Positive H o n ed Right .008
Medium 1250
.004
F 2250
M
.007 .008
675 425
Finishing to .008
Molded N one High Positive H o n ed Right
Medium 1250
.007 .008
675 520
F .004
M
HOLE
2250
11° .006
Toolholder (Inch)
875
.005 .002
970 775
Milling
I.C.
Finishing to THICK .008 .004
Molded N one High Positive H o n ed Right
Medium 1250 80
.006 .004
875 225
.004
F 2250
M
.007 .005
685 120
.004 .004
875 520
.007 .008
675 425
Toolholder (Metric)
Finishing to .008 .004
Molded N one High Positive Honed / Sharp Right
Medium 1250 80
Milling
.004
225
.004
F 2250
M
.008
1000
F
11°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-63
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
RPMT-
Hole
0803MO-EN Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
RPMT-0803MO-EN
RPMT-0803MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML .315 ---- .1250 ---- .134
RPMT-1003MO-EN DHCP25M C5-6 P25 / M20 CVD ML .394 ---- .1250 ---- .173
RPMT-
10T3MO-EN RPMT-10T3MO-EN
RPMT-10T3MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML .394 ---- .1563 ---- .173
RPMX- RPMX-1204MO-SN
1204MO-SN
RPMX-1204MO-SN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
Milling
RPMW-
1003MO-EN RPMW-1003MO-EN
RPMW-1003MO-EN DHCP25M C5-6 P25 / M20 CVD ML .394 ---- .1250 ---- .173
RPMW- RPMW-1204MO-SN
1204MO-SN RPMW-1204MO-SN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance Heat Resistance
Milling
the milling insert grade Cutting Speed Low Medium High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D K 25M D H C P 25M D H C P 35M DASK25M D H P 435M
• Cutting speed Alloy Steel z z z
• Cutting condition Stainless Steel z z z ~
• Insert geometry Cast Iron z z z z
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-64
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
E
F 875 520
M
.007 .008
675 520
11°
Milling Inserts
Molded N one Positive H o n ed Right
Medium 875 520
.007 .008 .007
E
F 675 520 685
M
11° HOLE
11°
E
F 875 520
M I.C.
THICK .007 .008
675 520
11°
Toolholder (Inch)
Chamfered & .016
Roughing Molded N one Positive Right
Milling
H o n ed 180
.006 .006
725 295
.014 .012
S
R
425 180
.009 .009
350 350
11°
E
F 675 520
M
Toolholder (Metric)
HOLE
11° 11°
Milling
Chamfered & .016
Roughing Molded N one N one Right
H o n ed 180
I.C. .006 .006
THICK 725 295
R .014 .012
S 425 180
.009 .009
350 350
11°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-65
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications Steel Stain- High
Technical Data
C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Diam. Len. Thick Rad. a hMAX
Dorian ANSI ISO Dia.
(MM) (MM) (MM) (MM) (MM) (MM)
(MM)
KWR-_
KWR-_ KWR-08 8,0 9,5 2,0 --- --- --- 3,0
KWR-10 D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 --- --- --- 4,0
KWR-12 12,0 12,0 2,5 --- --- --- 5,0
KWR-25 DHCP35M C5 P35 / M30 CVD ML 25,0 21,5 4,0 --- --- --- 6,0
KWR-__-F
Milling Inserts
KWR-__-F
KWR-10-F 10,0 11,5 2,5 --- --- --- 4,0
KWR-12-F D K 10M C3 M10 / K10 Uncoated 12,0 12,0 2,5 --- --- --- 5,0
KWR-16-F 16,0 14,0 3,0 --- --- --- 5,0
KWR-20-F D V K 10M C3 M10 / K10 PVD TiN 20,0 16,0 3,0 --- --- --- 5,0
KWR-25-F 25,0 21,5 4,0 --- --- --- 6,0
KWF-_
KWR-32-F D LX 410M C3 K 10 PVD TiB2 32,0 25,9 5,0 --- --- --- 8,0
KWF-_
KWF-08 8,0 9,5 2,0 0,6 --- --- 3,0
Toolholder (Inch)
KWF-10 D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 0,8 --- --- 4,0
KWF-16 DHCP35M C5 P35 / M30 CVD ML 16,0 14,0 3,0 1,3 --- --- 5,0
KWF-20 20,0 16,0 3,0 1,6 --- --- 5,0
KWF-__-F
KWF-08-F 8,0 9,5 2,0 0,6 --- --- 3,0
KWF-10-F D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 0,8 --- --- 4,0
KWF-12-F 12,0 12,0 2,5 1,0 --- --- 5,0
KWC-__-CH
KWF-16-F DHCP35M C5 P35 / M30 CVD ML 16,0 14,0 3,0 1,3 --- --- 5,0
KWF-20-F 20,0 16,0 3,0 1,6 --- --- 5,0
KWC-__-CH
Toolholder (Metric)
KWC-1260-CH D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 --- 60° 5,0 5,0
Milling
KWC-__-RI
KWC-__-RI
KWC-1215-RI 12 12,0 2,5 1,5 --- --- 5,0
KWC-1220-RI D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 2,0 --- --- 5,0
KWC-1230-RI 12 12,0 2,5 3,0 --- --- 5,0
KWC-__-RE
KWC-__-RE
KWC-1210-RE 12 12,0 2,5 1,0 --- --- 5,0
KWC-1220-RE D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 2,0 --- --- 5,0
Spare Parts
Import ant!!!
For optimum results, select * - First Choice - Alternative Choice
the milling insert grade
KW Milling Insert Quick Reference Chart
according to: - First Choice - Alternative Choice All Around Performance High Peformance
• Material Cutting Speed Medium High High
• Cutting speed Cutting Condition Wet Wet-Dry Wet-Dry
• Cutting condition Material D H C P 35M D V K 10M D L X 410M
• Insert geometry Alloy Steel
• Insert chipbreaker Aluminum
• Edge preparation
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-66
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
.007
675
Milling Inserts
Finishing Molded N one Positive Sharp Right
.006 .008 .004
300 350 1450
F
F .006
300
.008
350
.006
2000
7°
.002
2250
Toolholder (Inch)
.004 .006 .008 .006
690 300 350 2000
Milling
.007
675
F .007
7° 675
Toolholder (Metric)
Finishing Molded N one N one H o n ed Right
.004 .006 .008 .006
Milling
690 300 350 2000
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-67
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
TDEX-110204-EN
TDEX-110204-EN D K 25M C2 K 25 Uncoated .250 --- .0937 .0156 .1120
TDEX-110208-EN
Milling Inserts
TDEX-110208-EN D K 25M C2 M20 / K25 Uncoated .250 --- .0937 .0312 .1120
TDEX-160304-EN
TDEX-_-EN TDEX-160304-EN D K 25M C2 M20 / K25 Uncoated .375 --- .1250 .0156 .1800
TDEX-160308-EN
Milling
TDEX-160308-EN D K 25M C2 M20 / K25 Uncoated .375 --- .1250 .0312 .1800
TDEX-220404-EN
TDEX-220404-EN D K 25M C2 K 25 Uncoated .500 --- .1875 .0156 .2230
TDEX-220408-EN
TDEX-220408-EN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .0312 .2230
* Copy Rights ® 2003 of . All right s reserved including the rights of reproduction in whole or in partial in any form.
60° Triangle Milling Insert Quick Reference Chart
Important!!! z - First Choice
Spare Parts
For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance
Milling
the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M
• Cutting speed Alloy Steel z z
• Cutting condition Stainless Steel z ~ z z
• Insert geometry Cast Iron z z z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z z
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-68
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Finishing to
Milling Inserts
Ground 15°, 30°, & 60° N one H o n ed Right .008 .008 .002
Medium 330 1250 80
.0312
.006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475
Toolholder (Inch)
675 475
Milling
Finishing to .008 .008 .002
Ground 15°, 30°, & 60° N one H o n ed Right 15°
Medium 330 1250 80
I.C.
THICK
.006 .006 .002
F .0312 Bottom View 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475
Toolholder (Metric)
690 460
60° .007 .008
675 475
Milling
Finishing to .008 .008 .002
Ground 15°, 30°, & 60° N one H o n ed Right
Medium 330 1250 80
.0312
.006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475
15° & 60° Dovetail End Mill Double 30° Chamfer Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-69
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
TDEX-090202-EN
TDEX-090202-EN D K 25M C2 M20 / K25 Uncoated .354 --- .0938 .0078 .112
TDEX-090204-EN
Milling Inserts
TDEX-090204-EN D K 25M C2 M20 / K25 Uncoated .354 --- .0938 .0156 .112
TDEX-17T304-EN
TDEX-_-EN
TDEX-17T304-EN D K 25M C2 M20 / K25 Uncoated .670 --- .1563 .0156 .180
TDEX-17T308-EN
Milling
TDEX-17T308-EN D K 25M C2 M20 / K25 Uncoated .670 --- .1563 .0312 .180
TDEX-250404-EN
TDEX-250404-EN D K 25M C2 M20 / K25 Uncoated .984 --- .1875 .0156 .223
TDEX-250408-EN
Milling
TDEX-250408-EN D K 25M C2 M20 / K25 Uncoated .984 --- .1875 .0312 .223
For optimum results, select Uncoated Economy All Around Performance High Peformance
~ - Alternative Choice
Milling
the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M
• Cutting speed Alloy Steel z z
• Cutting condition Stainless Steel ~ z
• Insert geometry Cast Iron z z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z z
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-70
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Milling Inserts
Ground 45° N one H o n ed Right
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475
Toolholder (Inch)
675 475
Milling
Ground 45° N one H o n ed Right
Medium 330 1250 80
I.C. .006 .006 .004
F THICK 875 875 225
M Bottom View
.004 .002
785 460
.007 .008
675 475
Toolholder (Metric)
785 460
.007 .008
675 475
Milling
Finishing to .008 .004 .004
Ground 45° N one H o n ed Right
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.
Tooling Page References
Pages: E-92 / E-142
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-71
®
Material Application *
Insert Style
Grade Coating Insert Data
Geometry
Technical Data
Hole
Dorian ANSI ISO I.C. Thick R ad .
TCGT-32.53-EN Dia.
TCGT-32.53-EN
TCGT-32.53-EN D K 25M C2 M20 / K25 Uncoated .375 .1563 .0468 .203
TCMT-32.52-SN TCMT-32.52-SN
TCMT-32.52-SN DHCP35M C3 P35 / M30 Uncoated .375 .1563 .0312 .173
Milling Inserts
TCMT-32.52-UR
TCMT-32.52-UR
TCMT-32.52-UR DHCP25M C5-6 P25 / M20 CVD ML .375 .1563 .0312 .173
TDGH-_-EZ
TDGH-21.51-EZ D P 25M C5-6 P25 / M20 Uncoated .250 .0937 .0156 .120
TDGH-_-EZ
Toolholder (Inch)
TDGH-321-EZ D P 25M C5-6 P25 / M20 Uncoated .375 .1250 .0156 .177
Milling
TDGH-520-EZ D P 25M C5-6 P25 / M20 Uncoated .1625 .0625 .0040 .083
WCMT-32.52-UR
Milling
WCMT-32.52-URE
WCMT-32.52-UR DHCP25M C5-6 P25 / M20 CVD ML .375 .1563 .0312 .173
For optimum results, select - Alternative Choice Uncoated Economy All Around Performance
Milling
the milling insert grade Cutting Speed Low Medium Medium Medium Medium
according to:
Cutting Condition Wet Wet Wet Wet Wet
• Material Material D P 25M D K 25M D V K 10M D V P 56M D H C P 25M D H C P 35M D H C P 40M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-72
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
7°
90°
HOLE
Milling Inserts
F
S
M Rad.
90°
7°
RADIUS
Finishing to 30°, 45°, 60°, .004
Molded Positive H o n ed 7°
Medium & 90° 875
F .0312 HOLE
.008 .007 .004
E
M Rad.
555 325 100
90° THICK
7° I.C.
Toolholder (Inch)
785 460 400 2000 60
.0040 .004 .006
F &.0156
M Rad. 800 875
Milling
.004 .004 .004 .006 .003
785 460 400 2000 60
60° RADIUS
.004 .006
15° 800 875
HOLE .004 .004 .004 .006 .003
785 460 400 2000 60
Toolholder (Metric)
90° .004 .007
800 325
Milling
Finishing to 30°, 45°, 60°, .004
Molded Positive H o n ed Right
Medium & 90° 875
RADIUS
.008 .007 .004
7°
.0312 555 325 100
HOLE
F Rad.
E
M
90° 7° 80°
I.C. THICK
Page: E-103 Pages: E-99 to E-101 Page: E-102 Pages: E-123 / E-164 Pages: E-123 / E-164
Spare Parts
Milling
2” Dia. 90° End Mill 60° Counter Sink 30°, 45° & 60° Chamfer End Mill 90° Shank End Mill 90° Arbor Mount End Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-73
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
TCGT-32.51-FALP TCGT-32.51-FALP
T CGT-31.51-FALP
TCGT-32.51-FALP D K 10M C3 K 10 Uncoated .375 --- .1563 .0156 .0156
TCGT-32.51-FALP DOX425M* C2 K 30 P V D A L 20 3
VCGT-_-FALP VCGT-448-FALP
Milling Inserts
VCGT-448-FALP DOX425M* C2 K 30 P V D A L 20 3
VPGT-_-FALP
VPGT-221-FALP D K 10M C3 K 10 Uncoated .250 --- .0625 .0156 .112
VPGT-221-FALP DOX425M* C2 K 30 P V D A L 20 3
VPGT-_-FALP
Toolholder (Inch)
VPGT-333-FALP DOX425M* C2 K 30 P V D A L 20 3
VPGT-448-FALP DOX425M* C2 K 30 P V D A L 20 3
WCGT-32.52-FALP WCGT-32.52-FALP
Toolholder (Metric)
WCGT-32.52-FALP DOX425M* C2 K 30 P V D A L 20 3
* For roughing high Silicon Aluminum >12.2% * - First Choice - Alternative Choice
For optimum results, select Uncoated Economy <—————— Wear Resistance —————— High Peformance ——————— Toughness ——————>
- Alternative Choice
Milling
the milling insert grade Cutting Speed Low High High High
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D L X 410M D K T 10M DOX425M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-74
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Finishing to .004
Ground 90° Positive Sharp Right RADIUS
Medium 1750
7°
F .004
M HOLE 2250
F .004
900
7° .008
I.C. THICK
400
Finishing to .004
Milling Inserts
Ground 90° Positive Sharp Right
Medium 1750
F .004
M
F
2250
7° .004
900
7° .008
THICK 400
Finishing to .004
Ground 90° Positive Sharp Right
Medium 1750
.004
2250
.004
900
.008
400
Toolholder (Inch)
.004
1750
F
M .004
Milling
2250
F 11° .004
900
11° .008
THICK
400
.004
1750
.004
2250
.004
900
.008
400
Toolholder (Metric)
Finishing to .004
Ground 90° Positive Sharp Right
Medium RADIUS 1750
7° .004
HOLE 2250
Milling
F
F
M .004
900
.008
80°
7° I.C. 400
THICK
2” Dia. 90° End Mill 90° Copy Mill 90° Modular Copy Mill 90° Shank End Mill 90° Arbor Mount End Mill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-75
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
CEHW - CEHW-0602-AEER
0602-AEER/L
CEHW-0602-AEER D K 25M C2 M20 / K25 Uncoated .250 --- .0938 --- .110
Right
CEHW-0602-AEER D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .250 --- .0938 --- .110
CEHW-0602-AEER D V P 56M C5-6 P35 / M30 PVD TiN .250 --- .0938 --- .110
CEHW-0602-AEER DHCP35M C5 P35 / M30 CVD ML .250 --- .0938 --- .110
CEHW-0602-AEEL
Left
Milling Inserts
CEHW-0602-AEEL D K 25M C2 M20 / K25 Uncoated .250 --- .0938 --- .110
CEHW-0602-AEEL D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .250 --- .0938 --- .110
CEHW-0602-AEEL D V P 56M C5-6 P35 / M30 PVD TiN .250 --- .0938 --- .110
CEHW-0602-AEEL DHCP35M C5 P35 / M30 CVD ML .250 --- .0938 --- .110
CEHW - CEHW-1204-AEER
1204-AEER/L
CEHW-1204-AEER D K 25M C2 M20 / K25 Uncoated .500 --- .1875 --- .216
Right
CEHW-1204-AEER D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 --- .1875 --- .216
CEHW-1204-AEER D V P 56M C5-6 P35 / M30 PVD TiN .500 --- .1875 --- .216
CEHW-1204-AEER DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .216
Toolholder (Inch)
CEHW-1204-AEEL
Left
Milling
CEHW-1204-AEEL D K 25M C2 M20 / K25 Uncoated .500 --- .1875 --- .216
CEHW-1204-AEEL D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 --- .1875 --- .216
CEHW-1204-AEEL D V P 56M C5-6 P35 / M30 PVD TiN .500 --- .1875 --- .216
CEHW-1204-AEEL DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .216
TEHW- TEHW-0602-AEEN
0602-AEEN
TEHW-0602-AEEN D K 25M C2 M20 / K25 Uncoated .156 --- .0938 --- .085
TEHW-0602-AEEN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .156 --- .0938 --- .085
Toolholder (Metric)
TEHW-0602-AEEN D V P 56M C5-6 P35 / M30 PVD TiN .156 --- .0938 --- .085
TEHW-0602-AEEN DHCP35M C5 P35 / M30 CVD ML .156 --- .0938 --- .085
Milling
For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance
Milling
the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M
• Cutting speed Alloy Steel z z
• Cutting condition Stainless Steel ~ z z
• Insert geometry Cast Iron z z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z z
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-76
®
Cutting
Insert Specifications Cutting Data Application *
Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Milling Inserts
Finishing to .004 .004 .002
Ground 90° N one H o n ed Right
Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004
675 475
20°
Finishing to .004 .004 .002
Ground 90° N one H o n ed Right
Medium 330 1250 80
F THICK .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004
Toolholder (Inch)
675 475
Milling
Finishing to .004 .004 .002
Ground 90° N one H o n ed Right
Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90°
.004 .004
675 475
Toolholder (Metric)
F .002 .003
M 785 620
.004 .004
675 475
Milling
90° 20°
THICK
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-77
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
SDMT-1205-ER
SDMT-1205-ER
SDMT-1205-ER DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1969 .0315 .173
SEKN-1203-AFEN D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .063 ---
SEKN-1203-AFFN
SEKN-1203-AFFN D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .063 ---
SEKN-1203-AFSN DHCP35M C5 P35 / M30 CVD-TTAT .500 .500 .1250 .063 ---
SEKN-1504-AFEN
SEKN-1504-AFEN
SEKN-1504-AFEN D K 10M C3 M10 / K10 Uncoated .625 .625 .1875 .079 ---
SEKN-1504-AFSN SEKN-1504-AFSN
Toolholder (Metric)
SEKN-1504-AFSN D K 10M C3 M10 / K10 Uncoated .625 .625 .1875 .079 ---
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-78
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Milling Inserts
Ground 45° & 75° Negative H o n ed Right
Roughing 450 1750
.003 .003
M 1125 310
R
.003 .003
45° 1125 120
F
M .003 .003
R
1125 310
45° .003 .003
20° 1125 120
M
Toolholder (Inch)
Medium to Chamfered & 25° .007 .008
Molded 45° & 75° Negative Right
Roughing H o n ed 675 475
M 45° .007 .008
R
Milling
675 475
I.C.
45°
THICK
Toolholder (Metric)
Medium to Chamfered & .004
Ground 45° & 75° Negative Right
Roughing H o n ed 450
.003 .003
M
R 1125 310
Milling
.003 .003
45° 1125 120
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-79
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick M
Dia.
SEKR-1203-AFEN-U
SEKR-1203-AFEN-U
SEKR-1203-AFEN-U DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 ---
SEKR-1203-AFEN
SEKR-1203-AFEN
Milling Inserts
SEKR-1203-AFEN DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 ---
SEKR-1203-AFTN SEKR-1203-AFTN
SEKR-1203-AFTN DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 ---
SEKR-1504-AFEN-U
SEKR-1504-AFEN-U SEKR-1504-AFEN-U DHCP25M C5-6 P25 / M20 CVD-TTAT .625 .625 .1875 .079 ---
Toolholder (Inch)
SPKN-1203-PDER
SPKN-1203-PDER D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 ---
SPKN-1203-PDER
SPKN-1203-PDER D A S K 10M C3-8 M10 / K10 PVD TAiLN ML
SPKN-1203-PDFR
SPKN-1203-PDFR D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 ---
Toolholder (Metric)
SPKN-1203-PDFR
SPKN-1203-PDFR D A S K 10M C3-8 M10 / K10 PVD TAiLN ML
Milling
SPKN-1203-PDSR
SPKN-1203-PDSR SPKN-1203-PDSR D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 ---
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-80
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Finishing to .004
Molded 45° & 75° Positive H o n ed Right
Medium 875
.007
F 675
M
.005
970
45°
Medium to .004
Milling Inserts
Ground 45° & 75° Positive H o n ed Right
Roughing 520
M M .007 .008
R
675 475
25°
45°
45°
I.C.
Medium to .004
Ground 45° & 75° Positive Chamfered Right
Roughing 875
THICK .007
T
M
R
675
20°
45°
20°
Finishing to .004
Molded 45° & 75° Positive H o n ed Right
Medium 875
Toolholder (Inch)
F
M .007
675
Milling
45°
M
.006
Finishing Ground 45° & 75° N one Sharp Right
Toolholder (Metric)
875
25° .003 .003
75°
F
F 1125 120
I.C. .003 .003
Milling
45° 1125 120
11° THICK
11°
Page: E-157
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-81
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Wiper
Dorian ANSI ISO I.C. Len. Thick
(1) (2)
TPKN-1603-PDER TPKN-1603-PDER
TPKN-1603-PDER D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028
TPKN-1603-PDFR TPKN-1603-PDFR
Milling Inserts
TPKN-1603-PDFR D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028
TPKN-1603-PDSR
TPKN-1603-PDSR TPKN-1603-PDSR D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028
TNKF-1204-ANEN TNKF-1204-ANEN
Milling
TNKF-1204-ANEN D K 10M C3 M10 / K10 Uncoated .500 .472 .1875 .098 .098
TNKF-1204-ANFN
TNKF-1204-ANFN
TNKF-1204-ANFN D K 10M C3 M10 / K10 Uncoated .500 .472 .1875 .098 .098
Uncoated
All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
For optimum results, select - Alternative Choice Economy
Milling
the milling insert grade Cutting Speed Low Medium High High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D H C P 35M D H C P 40M D L X 410M DASK10M D H K 410M D H K 425M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-82
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Finishing to .004
Ground 90° N one H o n ed Right
Medium 450
.003 .003
M F 1125 120
.003 .003
90° 1125 120
.008 .007
555 325
Milling Inserts
Molded 90° N one Sharp Right
Medium 1125
.003 .003
F
M F
15° 1125 120
90°
.003 .003
90° 1125 120
I.C. 60°
11° .008 .007
THICK
555 325
11°
Finishing to Chamfered .004
Molded 90° N one Right
Medium & H o n ed 450
.003 .003
1125 120
F
S
M .003 .003
1125 120
90° .007 .008
11° 675 475
Toolholder (Inch)
.008 .007
555 325
Milling
Finishing to .004
Ground 45° Positive H o n ed Right
Medium 450
F .003
M 1125
.003
45° WIPER (1) WIPER (2) 1125
0° .003
1125
Toolholder (Metric)
.003
45° 1125
.003
1125
Milling
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-83
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
SNHX-1102-E Dia.
SNHX-1102-E
SNHX-1102-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .433 .433 .0906 --- .173
SNHX-1103-E
SNHX-1103-E
SNHX-1103-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .433 .433 .1063 --- .173
Milling Inserts
SNHX-12032-E
SNHX-12032-E
SNHX-12032-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .1259 --- .1969
SNHX-12040-E
SNHX-12040-E
Toolholder (Inch)
SNHX-12040-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .1575 --- .1969
Milling
SNHX-12045-E
SNHX-12045-E
SNHX-12045-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .1771 --- .1969
SNHX-12050-E SNHX-12050-E
Toolholder (Metric)
SNHX-12050-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .2125 --- .1969
SNHX-12070-E SNHX-12070-E
SNHX-12070-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .2755 --- .1969
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-84
®
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
1°
Milling Inserts
.007 .008
M
675 475
1°
1°
HOLE 0°
Toolholder (Inch)
.006 .006 .004 .004
Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008
M
Milling
675 475
1° I.C.
THICK
1°
Toolholder (Metric)
.006 .006 .004 .004
Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008
Milling
M
675 475
1°
1°
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-85
®
Technical Data
Milling
Milling Inserts
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-86
®
Technical Data
Dorian Tool
Milling
Milling System
Milling Inserts
• A full range of face mills
• Standard arbor size
• Insert leads 0° through 45°
and round
• Insert options for all
material applications
Toolholder (Inch)
• Available with through coolant
Milling
• A full range of end mills
• Available with standard
weldon and R8 shank sizes
• Insert leads 0° through 45°
Toolholder (Metric)
and round
• Insert options for all
material applications
Milling
• Available with through coolant
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-87
®
Pages: E-91
Page: E-90 Page: E-94 Page: E-95 Page: E-96
to E-93
60°, 82°, & 90° 30°, 45°, & 60° Concave 90°
Indexable Indexable
Indexable Indexable Indexable
Milling Inserts
Pages: E-99
Page: E-97 Page: E-98 Page: E-102 Page: E-124
to E-101
90° Indexable 90° Indexable 45° Indexable 15° Indexable 45° Octagon
Milling
Indexable
End Mill End Mill End Mill End Mill
End Mill
Page: E-103 Page: E-104 Page: E-105 Page: E-106 Page: E-119
Toolholder (Metric)
15° Indexable 15° Indexable 90° Indexable 90° Indexable 15° Indexable
CNMG Recycle CCMT Recycle Positive Positve Extended Positive
End Mill End Mill End Mill End Mill End Mill
Milling
Pages: E-110
Page: E-108 Page: E-109 Page: E-112 Page: E-113
to E-111
Pages: E-107
Page: E-114 Page: E-115 Page: E-116 Page: E-117
& E-121
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-88
®
Technical Data
15° Indexable 15° Indexable 90° Indexable 90° Indexable
CNMG Recycle CCMT Recycle Positive Positive Extended
Milling
Face Mill Face Mill Face Mill Face Mill
Pages: E-110
Page: E-108 Page: E-109 Page: E-112
to E-111
Milling Inserts
Page: E-113 Page: E-114 Page: E-115 Page: E-116
Toolholder (Inch)
Pages: E-120
Milling
Page: E-117 Page: E-118 Page: E-119
to E-121
Toolholder (Metric)
Milling
Page: E-122 Page: E-122 Page: E-123 Page: E-123
Page: E-126
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-89
®
Alloy
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Radius
Milling
R - R an g e SDGX
Part No. N o. Insert Torx Torx
Description C D D1 d H Gage
733101- Min. Max. Inserts Screw K ey
Insert
QV-062-S304-050 65101 3.000 0.625 0.503 0.500 1.000 .0156 .0625
1 09T308 TS-4.7-6M1 T-15
Spare Parts
QV-100-S608-100 65120 3.625 1.000 0.754 1.000 1.125 .0781 .1250 1 190408 TS-5.8-10M1 T-20
QV-200-S608-100 65122 3.750 2.000 1.750 1.000 1.250 .0781 .1250 3
QV-100-S612-075 65124 3.500 1.000 0.632 0.750 1.000 .1406 .1875 1
QV-100-S612-100 65126 3.625 1.000 0.632 1.000 1.125 .1406 .1875 1 190408 TS-5.8-10M1 T-20
QV-200-S612-100 65128 3.750 2.000 1.626 1.000 1.250 .1406 .1875 3
For spare part information see page E-177. QV-100-S616-075 65130 3.500 1.000 0.510 0.750 1.000 .2031 .2500 1
QV-100-S616-100 65132 3.625 1.000 0.510 1.000 1.125 .2031 .2500 1 190408 TS-5.8-10M1 T-20
QV-200-S616-100 65134 3.750 2.000 1.500 1.000 1.250 .2031 .2500 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-90
®
Technical Data
Alloy
Milling
For insert information see pages E-68 to E-69.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
15° Dovetail
Facing
Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeat ability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.
Toolholder (Metric)
Milling
True 60° Dovetail
Spare Parts
Milling
Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
D15X-050-TD11-037 65225 2.42 0.500 0.375 .359 0.42 1
110204 TS-25.45-6M1 T-7
For spare part information see page E-177. D15X-100-TD11-050 65226 2.42 1.000 0.500 .359 0.42 3
D15X-187-TD16-075 65227 3.20 1.875 0.750 .550 0.75 3 160308 TS-4.7-10M1 T-15
D15X-250-TD22-100 65228 3.75 2.500 1.000 .750 1.00 3 220408 TS-5.8-10M1 T-20
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-91
®
Alloy
45°
Dovetail
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
45° Dovetail
Facing
Milling
Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-92
®
Technical Data
Alloy
Milling
For insert information see pages E-68 to E-69.
Milling Inserts
Key Ensures
Repeatability
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
60° Dovetail
Facing
Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.
Toolholder (Metric)
Milling
True 60° Dovetail
Spare Parts
Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-93
®
Alloy
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
60° Chamfer
Milling
Insert
Part No. N o. Torx
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-94
®
Technical Data
Alloy
B e st Good Average SDHW-EN SDHW-EN
SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling
For insert information see pages E-50 to E-51.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
45° Chamfer
Milling
Right Hand Horizontal
Toolholder (Metric)
Milling
SDGW Insert
Part No. N o. Torx
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-95
®
Alloy
Industry
Standard
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Woodruff
K ey S eat
Milling
707 DWKC-707-TE06-050 65143 2.219 .875 .500 .219 2 0602 TS-06 T-6
808 DWKC-808-TE06-050 65147 2.250 1.000 .500 .250 3 0602 TS-06 T-6
Milling
810 DWKC-810-TE06-050 65156 2.250 1.250 .500 .250 6 0602 TS-06 T-6
1011 DWKC-1011-TE06-050 65160 2.313 1.375 .500 .313 6 0602 TS-06 T-6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-96
®
Technical Data
Alloy
TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Average Average Average CEHW CEHW CEHW CEHW CEHW
Milling
For insert information see pages E-76 to E-77.
Milling Inserts
Industry
Standard
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
T-Slot
Facing
Milling
Right Hand Horizontal
In order for the T-Slot cutter to be properly
used, a 90° slot must first be cut into the material.
This first cut allows clearance for the neck of the
T-Slot cutter during the final cut.
Toolholder (Metric)
Milling
N o.
Part No. Gage Insert Torx
Description C D d F H N Inserts
733101- Insert Torx Screw K ey
R/L
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-97
®
Alloy
Wide
Milling Inserts
Range of
Sizes
Tool
Operation Direction of Cut
Rotation
SN H X
Part No. N o. Insert Torx
Description E D C d H Gage
733101- Inserts Torx Screw K ey
Toolholder (Inch)
Insert
Arbor Slot MD250-015 65890 .315 2.48 .158 .875 .551 8 1102 TS-35-3M1 T-9
Milling MD250-020 65891 .315 2.48 .197 .875 .551 8 1103 TS-35-4M1 T-9
Milling
Right Hand Horizontal MD250-025 65892 .315 2.48 .236 .875 .551 6 1203 TS-4-5M1 T-15
MD300-015 65893 .315 3.15 .158 1.000 .866 10 1102 TS-35-3M1 T-9
MD300-020 65894 .315 3.15 .197 1.000 .866 10 1103 TS-35-4M1 T-9
MD300-025 65895 .315 3.15 .236 1.000 .866 8 1203 TS-4-5M1 T-15
MD400-015 65896 .472 3.94 .158 1.000 .984 12 1102 TS-35-3M1 T-9
MD400-020 65897 .472 3.94 .197 1.000 .984 12 1103 TS-35-4M1 T-9
MD400-025 65898 .472 3.94 .236 1.000 .984 10 1203 TS-4-5M1 T-15
MD400-028 65899 .472 3.94 .276 1.000 .984 10 1204 TS-4-5M1 T-15
MD400-028 65899 .472 3.94 .315 1.000 .984 10 1245 TS-4-5M1 T-15
MD400-040 65901 .472 3.94 .394 1.000 .984 10 1205 TS-4-8M1 T-15
MD500-015 65902 .472 4.92 .158 1.000 1.221 12 1102 TS-35-3M1 T-9
Toolholder (Metric)
MD500-020 65903 .472 4.92 .197 1.000 1.221 12 1103 TS-35-4M1 T-9
MD500-025 65904 .472 4.92 .236 1.000 1.221 12 1203 TS-4-5M1 T-15
MD500-028 65905 .472 1.221 .276 1.000 1.221 12 1204 TS-4-5M1 T-15
Milling
MD500-028 65905 .472 4.92 .315 1.000 1.221 12 1245 TS-4-5M1 T-15
MD500-040 65907 .472 4.92 .394 1.000 1.221 12 1205 TS-4-8M1 T-15
MD500-050 65908 .472 4.92 .472 1.000 1.221 12 1207 TS-4-8M1 T-15
MD625-015 65909 .472 6.30 .158 1.000 1.732 18 1102 TS-35-3M1 T-9
MD625-020 65910 .472 6.30 .197 1.000 1.732 18 1103 TS-35-4M1 T-9
MD625-025 65911 .472 6.30 .236 1.000 1.732 16 1203 TS-4-5M1 T-15
MD625-028 65912 .472 6.30 .276 1.000 1.732 16 1204 TS-4-5M1 T-15
MD625-028 65912 .472 6.30 .315 1.000 1.732 16 1245 TS-4-5M1 T-15
MD625-040 65914 .472 6.30 .394 1.000 1.732 16 1205 TS-4-8M1 T-15
MD625-050 65915 .472 6.30 .472 1.000 1.732 16 1207 TS-4-8M1 T-15
MD625-055 65916 .551 6.30 .551 1.000 1.732 15 1205 TS-4-8M1 T-15
MD800-015 65917 .472 7.87 .158 1.250 2.441 18 1102 TS-35-3M1 T-9
MD800-020 65918 .472 7.87 .197 1.250 2.441 18 1103 TS-35-4M1 T-9
Spare Parts
MD800-025 65919 .472 7.87 .236 1.250 2.441 18 1203 TS-4-5M1 T-15
Milling
MD800-028 65920 .472 7.87 .276 1.250 2.441 18 1204 TS-4-5M1 T-15
MD800-028 65920 .472 7.87 .315 1.250 2.441 18 1245 TS-4-5M1 T-15
MD800-040 65922 .472 7.87 .394 1.250 2.441 18 1205 TS-4-8M1 T-15
MD800-050 65923 .472 7.87 .472 1.250 2.441 18 1207 TS-4-8M1 T-15
MD800-055 65924 .551 7.87 .551 1.250 2.441 18 1205 TS-4-8M1 T-15
MD1000-040 65925 .472 9.84 .394 2.000 3.425 24 1205 TS-4-8M1 T-15
MD1000-050 65926 .472 9.84 .472 2.000 3.425 20 1207 TS-4-8M1 T-15
For spare part information see page E-177. MD1000-055 65927 .551 9.84 .551 2.000 3.425 20 1205 TS-4-8M1 T-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-98
®
Technical Data
Alloy
B e st Good - TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ
TPGH-EZ TPHT-E TPHT-E TPGH-EZ TPHT-E
Milling
For insert information see pages E-72 to E-73 & A-72.
Milling Inserts
Manual
Machines
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
60°
Countersink
Milling
Right Hand Plunge
Toolholder (Metric)
Milling
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-99
®
Alloy
B e st Good - TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ
TPGH-EZ TPHT-E TPHT-E TPGH-EZ TPHT-E
Milling
Manual
Machines
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
82°
Countersink
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-100
®
Technical Data
Alloy
B e st Good - TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ
TPGH-EZ TPHT-E TPHT-E TPGH-EZ TPHT-E
Milling
For insert information see pages E-72 to E-73 & A-72.
Milling Inserts
Manual
Machines
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90°
Countersink
Milling
Right Hand Plunge
Toolholder (Metric)
Milling
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-101
®
30°, 45°, and 60° CHAMFER MILL Milling Application Insert Type
Cutting Rake - 11° High
Stainless C ast
for 11° positive triangle TPHT inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
30° Chamfer
Milling
TP H T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
30° Chamfer
C30-062-TP3-075 65400 3.500 0.625 1.600 0.750 .275 1.25 2 32.52 TS-4.7-8M1 T-15
45° Chamfer
For spare part information see page E-177. C45-075-TP3-075 65402 3.500 0.750 1.517 0.750 .392 1.25 2 32.52 TS-4.7-8M1 T-15
60° Chamfer
C60-100-TP3-075 65404 3.500 1.000 1.560 0.750 .484 1.25 2 32.52 TS-4.7-8M1 T-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-102
®
Technical Data
Alloy
Milling
For insert information see pages E-72 to E-73.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
T C _T Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
For spare part information see page E-177. E90-200-TC3-075 65800 3.250 2.0 .75 .625 1.0
E90-200-TC3-100 65802 4.000 2.0 1.0 .625 1.5 3 32.52 TS-4.7-8M1 T-15
E90-200-TC3-R8 65804 5.625 2.0 R8 .625 1.5
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-103
®
Alloy
SDHW-EN SDHW-EN
B e st B e st B e st SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling
Performance,
Economy
Price
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
SDGW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
E90-100-SD09-075 65430 3.25 1.00 .75 .345 1.0 2
For spare part information see page E-177. E90-125-SD09-075 65432 3.25 1.25 .75 .345 1.0 2 090308 TS-4.7-8M1 T-15
E90-150-SD09-075 65434 3.25 1.50 .75 .345 1.0 2
E90-200-SD12-075 65436 3.50 2.00 .75 .345 1.25 3 12T308 TS-5.8-10M1 T-20
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-104
®
Technical Data
Alloy
SDHW-EN SDHW-EN
B e st B e st B e st SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling
For insert information see pages E-50 to E-51.
Milling Inserts
Speed
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
SDGW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
F45-100-SD09-075 65438 3.25 1.00 .75 .230 1.0 2
For spare part information see page E-177. F45-125-SD09-075 65440 3.25 1.25 .75 .230 1.0 2 090308 TS-4.7-8M1 T-15
F45-150-SD09-075 65442 3.25 1.50 .75 .230 1.0 2
F45-200-SD12-075 65444 3.50 2.00 .75 .230 1.25 3 12T308 TS-5.8-10M1 T-20
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-105
®
Alloy
SDHW-EN SDHW-EN
B e st B e st B e st SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling
Look
For
"DMS" Sets
Page: B-127
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling
SDGW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
F15-100-SD09-075 65446 3.25 1.00 .75 .325 1.0 2
For spare part information see page E-177. F15-125-SD09-075 65448 3.25 1.25 .75 .325 1.0 2 090308 TS-4.7-8M1 T-15
F15-150-SD09-075 65450 3.25 1.50 .75 .325 1.0 2
F15-200-SD12-075 65452 3.50 2.00 .75 .325 1.25 3 12T308 TS-5.8-10M1 T-20
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-106
®
Technical Data
Alloy
Milling
For insert information see pages E-58 to E-61.
Milling Inserts
Speed
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
RDHW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
RF-100-RD10-075 65454 3.25 1.00 .75 .187 1.0 2
For spare part information see page E-177. RF-125-RD10-075 65456 3.25 1.25 .75 .187 1.0 2 10T3M0 TS-4.7-8M1 T-15
RF-150-RD10-075 65458 3.25 1.50 .75 .187 1.0 2
RF-150-RD12-075 65830 3.50 2.00 .75 .246 1.25 3 120400 TS-4.7-8M1 T-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-107
®
Alloy
For insert information see pages A-45 to A-46, A-48, A-51, & A-54 to A-55.
Tool
Operation Direction of Cut
Rotation
d
Toolholder (Metric)
d C
H1
H C
Milling
C
H
H
F F F
15° 15° 15°
D D D
D1 D1 D1
End Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
REC15-200-CN4-075 65850 3.750 2.0 2.25 .75 .45 1.50
Spare Parts
REC15-200-CN4-100 65852 4.000 2.0 2.25 1.0 .45 1.50 3 432 TS-1032-5M1 T-20
Milling
Face Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
For spare part information see page E-177. 733101- Inserts
Insert Screw
K ey
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-108
®
Technical Data
Alloy
Milling
For insert information see pages A-61 to A-62 & A-64 to A65.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
After the cutting edges are used on your
Toolholder (Inch)
turning toolholder, do not throw the insert away. It
Facing can be used in this milling cutter to utilize four
15° Chamfer more cutting edges that were not used in your
Milling
Right Hand Horizontal / Ramp lathe work.
Toolholder (Metric)
End Mill Milling
C C _T
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
RCC15-200-CC3-075 65864 3.750 2.000 2.164 0.75 .31 1.25
RCC15-200-CC3-100 65866 4.000 2.000 2.164 1.00 .31 1.25 3 32.52 TS-4.7-10M1 T-15
Spare Parts
Face Mill
Milling
C C _T
Part No. N o. Insert Torx
Description C D D1 d F H H1 Gage
733101- Inserts Torx Screw K ey
Insert
RCC15A-200-CC4-075 65869 1.750 2.000 2.164 0.75 .31 .187 .312 3
RCC15A-300-CC4-100 65870 1.750 3.000 3.164 1.00 .31 .219 .375 4
For spare part information see page E-177. 432 TS-4.7-10M1 T-15
RCC15A-400-CC4-150 65872 2.000 4.000 4.164 1.50 .31 .375 .625 6
RCC15A-500-CC4-150 65874 2.000 5.000 5.164 1.50 .31 .375 .625 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-109
®
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR P D FR
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
End Mill
APKT
Part No. N o. Insert Torx
Milling
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
E90-038-AP10-050 65600 3.000 0.375 0.500 .390 1.000 1
E90-044-AP10-062 65601 3.250 0.437 0.625 .390 1.062 1
E90-050-AP10-062 65602 3.250 0.500 0.625 .390 1.062 1
E90-062-AP10-062 65604 3.250 0.625 0.625 .390 1.062 2
E90-075-AP10-075 65606 3.375 0.750 0.750 .390 1.125 2
E90-087-AP10-075 65608 3.375 0.875 0.750 .390 1.125 3
1003 TS-25.45-6M1 T-7
E90-100-AP10-075 65610 3.500 1.000 0.750 .390 1.125 4
E90-100-AP10-100 65612 4.000 1.000 1.000 .390 1.250 4
E90-125-AP10-100 65614 4.000 1.250 1.000 .390 1.250 4
E90-150-AP10-100 65616 4.000 1.500 1.000 .390 1.250 5
E90-200-AP10-100 65618 4.000 2.000 1.000 .390 1.250 6
Spare Parts
Face Mill
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-150-AP10-075 65630 1.57 1.5 0.75 .390 .187 .312 5
For spare part information see page E-177. E90A-200-AP10-075 65632 1.57 2.0 0.75 .390 .187 .312 6
1003 TS-25.45-6M1 T-7
E90A-250-AP10-100 65634 1.75 2.5 1.00 .390 .219 .375 8
E90A-300-AP10-100 65636 1.75 3.0 1.00 .390 .219 .375 10
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-110
®
Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
For insert information see pages E-42 to E-43.
Milling Inserts
• Two cutting edges
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
E90-075-AP16-075 65644 4.000 0.75 0.75 .618 1.625 1
E90-100-AP16-075 65646 4.000 1.00 0.75 .618 1.625 2
E90-100-AP16-100 65648 4.500 1.00 1.00 .618 1.750 2
E90-125-AP16-100 65650 4.500 1.25 1.00 .618 1.625 3
1604 TS-4.7-8M1 T-15
E90-150-AP16-100 65652 4.500 1.50 1.00 .618 1.625 4
E90-150-AP16-125 65654 4.500 1.50 1.25 .618 1.625 4
E90-200-AP16-125 65656 4.500 2.00 1.25 .618 1.625 5
E90-200-AP16-R8 65658 5.625 2.00 R8 .618 1.640 5
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-200-AP16-075 65662 1.57 2.0 0.75 .618 .187 .312 5
E90A-250-AP16-100 65664 1.75 2.5 1.00 .618 .219 .375 5
For spare part information see page E-177. E90A-300-AP16-100 65666 1.75 3.0 1.00 .618 .219 .375 6 1604 TS-4.7-10M1 T-15
E90A-400-AP16-150 65668 2.00 4.0 1.50 .618 .375 .625 8
E90A-500-AP16-150 65670 2.38 5.0 1.50 .618 .375 .625 10
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-111
®
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Flutes Torx Screw K ey
Insert
EX90-075-AP10-075 65680 3.50 0.75 0.75 1.125 1.500 4 1
EX90-100-AP10-100 65682 4.25 1.00 1.00 1.500 1.875 8 2 1003 TS-25.45-6M1 T-7
EX90-125-AP10-125 65684 4.50 1.25 1.25 1.875 2.125 12 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts Flutes K ey
Insert Screw
EX90A-200-AP16-100 65690 2.00 2.0 1.00 1.00 .219 .375 6 3
EX90A-250-AP16-100 65692 2.50 2.5 1.00 1.75 .219 .375 12 4
For spare part information see page E-177. EX90A-300-AP16-125 65694 2.50 3.0 1.25 1.75 .281 .500 15 5 1604 TS-4.7-8M1 T-15
EX90A-400-AP16-150 65696 2.50 4.0 1.50 1.75 .375 .625 18 6
EX90A-500-AP16-150 65698 2.50 5.0 1.50 1.75 .375 .625 24 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-112
®
Technical Data
Alloy
APKT- APKT- APHW- APHX- APHX-
B e st B e st B e st
PD ER PD ER PD ER P D FR PD ER
Milling
For insert information see pages E-42 to E-43.
Milling Inserts
• Two cutting edges
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
F15-125-AP16-075 65710 3.750 1.25 1.552 0.75 .586 1.25 3
F15-150-AP16-100 65712 4.000 1.50 1.802 1.00 .586 1.50 3 1604 TS-4.7-8M1 T-15
F15-200-AP16-R8 65714 5.625 2.00 2.302 R8 .586 1.64 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F15A-200-AP16-075 65720 1.57 2.0 2.302 0.75 .586 .187 .312 4
F15A-250-AP16-100 65722 1.75 2.5 2.802 1.00 .586 .219 .375 5
For spare part information see page E-177. F15A-300-AP16-100 65724 1.75 3.0 3.302 1.00 .586 .219 .375 6 1604 TS-4.7-8M1 T-15
F15A-400-AP16-150 65726 2.00 4.0 4.302 1.50 .586 .375 .625 8
F15A-500-AP16-150 65728 2.38 5.0 5.302 1.50 .586 .375 .625 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-113
®
Alloy
APKT- APKT- APHW- APHX- APHX-
B e st B e st B e st
PD ER PD ER PD ER P D FR PD ER
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
30° Chamfer
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw Key
Insert
F30-125-AP16-075 65730 3.750 1.25 1.832 0.75 .516 1.25 3
F30-150-AP16-100 65732 4.000 1.50 2.082 1.00 .516 1.50 3 1604 TS-4.7-8M1 T-15
F30-200-AP16-R8 65734 5.625 2.00 2.580 R8 .516 1.64 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F30A-200-AP16-075 65740 1.57 2.0 2.58 0.75 .516 .187 .312 4
F30A-250-AP16-100 65742 1.75 2.5 3.08 1.00 .516 .219 .375 5
For spare part information see page E-177. F30A-300-AP16-100 65744 1.75 3.0 3.59 1.00 .516 .219 .375 6 1604 TS-4.7-8M1 T-15
F30A-400-AP16-150 65746 2.00 4.0 4.59 1.50 .516 .375 .625 8
F30A-500-AP16-150 65748 2.38 5.0 5.59 1.50 .516 .375 .625 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-114
®
Technical Data
Alloy
APKT- APKT- APHW- APHX- APHX-
B e st B e st B e st
PD ER PD ER PD ER P D FR PD ER
Milling
For insert information see pages E-42 to E-43.
Milling Inserts
• Two cutting edges
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
End Mill Milling
APKT
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
F45-125-AP16-075 65754 3.750 1.25 2.070 0.75 .416 1.25 3
F45-150-AP16-100 65756 4.000 1.50 2.320 1.00 .416 1.50 3 1604 TS-4.7-8M1 T-15
F45-200-AP16-R8 65758 5.625 2.00 2.818 R8 .416 1.64 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F45A-200-AP16-075 65764 1.57 2.0 2.818 0.75 .416 .187 .312 4
F45A-250-AP16-100 65766 1.75 2.5 3.316 1.00 .416 .219 .375 5
For spare part information see page E-177. F45A-300-AP16-100 65768 1.75 3.0 3.826 1.00 .416 .219 .375 6 1604 TS-4.7-8M1 T-15
F45A-400-AP16-150 65770 2.00 4.0 4.826 1.50 .416 .375 .625 6
F45A-500-AP16-150 65772 2.38 5.0 5.826 1.50 .416 .375 .625 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-115
®
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
75° Chamfer
Milling
Right Hand Horizontal / Ramp After the cutting edges are used on your
90° end mill, do not throw the insert away.
It can be used in this milling cutter to
utilize two more cutting edges that were
not used in your 90° milling application.
Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
F75-125-AP10-075 65778 3.50 1.25 0.75 .150 1.00 3
1003 TS-25.45-6M1 T-7
F75-150-AP10-100 65780 3.75 1.50 1.00 .150 1.25 3
F75-200-AP16-100 65782 4.00 2.00 1.00 .270 1.50 3 1604 TS-4.7-8M1 T-15
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F75A-200-AP10-075 65786 1.57 2.0 0.75 .150 .312 .187 5
1003 TS-25.45-6M1 T-7
F75A-300-AP10-100 65788 1.75 3.0 1.00 .150 .375 .219 6
For spare part information see page E-177. F75A-200-AP16-075 65790 1.57 2.0 0.75 .270 .312 .187 3
F75A-250-AP16-100 65792 1.75 2.5 1.00 .270 .375 .219 4 1604 TS-4.7-8M1 T-15
F75A-300-AP16-100 65794 1.75 3.0 1.00 .270 .375 .219 5
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-116
®
Technical Data
Alloy
SEKT- SEKT- SEHW- SEHX- SEHX-
B e st B e st B e st
A FE R A FE R AFEN/SN A FFN A FE N
Milling
For insert information see pages E-54 to E-57.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
End Mill Milling
SEH W Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
F45-150-SE12-075 65810 3.75 1.5 1.989 .75 .237 1.25 3
1204-
F45-200-SE12-100 65812 3.75 2.0 2.489 1.0 .237 1.25 3 TS-5.8-10M1 T-20
A FE N
F45-250-SE12-R8 65814 5.50 2.5 2.989 R8 .237 1.50 4
Spare Parts
Face Mill
Milling
SEH W Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F45A-200-SE12-075 65818 1.57 2.0 2.489 0.75 .237 .187 .312 3
F45A-250-SE12-100 65820 1.75 2.5 2.989 1.00 .237 .250 .375 4
1204-
For spare part information see page E-177. F45A-300-SE12-100 65822 1.75 3.0 3.489 1.00 .237 .250 .375 4
A FE N
TS-5.8-10M1 T-20
F45A-400-SE12-150 65824 2.00 4.0 4.489 1.50 .237 .375 .625 5
F45A-500-SE12-150 65826 2.00 5.0 5.589 1.50 .237 .375 .625 6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-117
®
Cutting Edges
Mill to a
Shoulder
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
SDMT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M172D150 65460 1.58 1.58 0.75 0.50 .187 .312 4
M172D200 65461 1.58 1.97 1.00 0.50 .250 .375 5
For spare part information see page E-177. M172D250 65462 1.58 2.48 1.00 0.50 .250 .375 6 1205 TS-4.7-10M1 T15
M172D300 65463 1.97 3.14 1.50 0.50 .375 .625 7
M172D400 65464 1.97 3.94 1.50 0.50 .375 .625 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-118
®
Technical Data
Alloy
Milling
For insert information see pages E-78 to E-79.
Milling Inserts
From Five
Different
Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
End Mill
OE_T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
F45-100-OE5-075 65465 3.54 0.98 1.52 0.75 .343 1.575 3
F45-150-OE5-100 65466 3.74 1.42 1.94 1.00 .343 1.575 4 050410 TS-4.7-10M1 T-15
F45-200-OE5-100 65467 4.33 1.97 2.49 1.00 .343 2.000 6
Spare Parts
Face Mill
Milling
OE_T Insert
Part No. N o. Torx
Description C D D1 d F H
Gage H1 Torx
733101- Inserts K ey
Insert Screw
F45A-150-OE5-075 65468 1.58 1.42 1.94 0.75 .343 .187 .312 4
F45A-200-OE5-100 65469 1.97 1.97 2.49 1.00 .343 .219 .375 6
F45A-250-OE5-100 65470 1.97 2.48 3.00 1.00 .343 .219 .375 8
For spare part information see page E-177. 050410 TS-4.7-10M1 T-15
F45A-300-OE5-150 65471 1.97 3.15 3.67 1.50 .343 .375 .625 8
F45A-400-OE5-150 65472 1.97 3.94 4.46 1.50 .343 .375 .625 10
F45A-500-OE5-150 65473 2.48 4.92 5.44 1.50 .343 .375 .625 10
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-119
®
Alloy
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
R P _T Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M42D150 65489 1.58 1.32 1.58 0.75 0.25 .187 .312 3
M42D200 65490 1.58 1.72 1.97 1.00 0.25 .250 .375 4
M42D250 65491 1.58 2.23 2.48 1.00 0.25 .250 .375 5
120400 TS-4.7-8M1 T-15
For spare part information see page E-177. M42D300 65492 1.97 2.90 3.15 1.50 0.25 .375 .625 6
M42D400 65493 1.97 3.69 3.98 1.50 0.25 .375 .625 7
M42D500 65494 2.48 4.67 4.92 1.50 0.25 .375 .625 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-120
®
Technical Data
Alloy
Milling
For insert information see pages E-58 to E-60.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
End Mill Milling
RDHW Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
RF-150-RD12-075 65830 3.500 1.5 2.0 .75 .246 1.25 3
RF-200-RD12-100 65832 3.750 2.0 2.5 1.0 .246 1.25 4 120400 TS-5.8-10M1 T-20
RF-250-RD12-R8 65834 5.625 2.5 3.0 R8 .246 1.75 4
Spare Parts
Face Mill
Milling
RDHW Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
RFA-200-RD12-075 65840 1.57 2.0 2.5 0.75 .246 .187 .312 4
RFA-250-RD12-100 65842 1.75 2.5 3.0 1.00 .246 .219 .375 4
For spare part information see page E-177. RFA-300-RD12-100 65844 1.75 3.0 3.5 1.00 .246 .219 .375 5 120400 TS-5.8-10M1 T-20
RFA-400-RD12-150 65846 2.00 4.0 4.5 1.50 .246 .375 .625 5
RFA-500-RD12-150 65848 2.00 5.0 5.5 1.50 .246 .375 .625 6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-121
0
®
Alloy
B e st B e st B e st - - - VCGT-FALP -
Milling
For insert information see pages A-60, A-65, A-69, & A-71.
Rapid
Milling Inserts
Aluminum
Removal
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
End Mill
VCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-200-VC22-075 65504 3.75 2.0 .75 .610 1.5 2
220432 TS-5.8-10M1 T-20
E90-200-VC22-100 65505 4.00 2.0 1.0 .610 1.5 2
Face Mill
Spare Parts
VCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
Milling
733101- Inserts K ey
Insert Screw
E90A-200-VC16-075 65509 2.00 2.0 0.75 .552 .187 .312 2 160412 TS-4.7-8M1 T-15
E90A-250-VC22-075 65510 2.00 2.5 0.75 .610 .187 .312 2
E90A-300-VC22-100 65511 2.00 3.0 1.00 .610 .219 .375 3
E90A-400-VC22-150 65512 2.00 4.0 1.50 .610 .375 .625 3 220432 TS-5.8-10M1 T-20
For spare part information see page E-177.
E90A-500-VC22-150 65513 2.00 5.0 1.50 .610 .375 .625 3
E90A-600-VC22-150 65514 2.00 6.0 1.50 .610 .375 .625 6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-122
®
Technical Data
Alloy
Milling
For insert information see pages E-72 to E-73.
Milling Inserts
Trigon
Insert
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
End Mill Milling
WCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-150-WC06-075 65878 3.25 1.5 .75 .245 .75 3
06T308 TS-35.6-9M1 T-15
E90-200-WC06-100 65879 3.50 2.0 1.0 .245 .75 3
Spare Parts
Face Mill
Milling
WCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-200-WC06-075 65880 1.57 2.0 0.75 .246 .187 .312 3
E90A-250-WC06-100 65881 1.75 2.5 1.00 .246 .219 .375 4
For spare part information see page E-177. E90A-300-WC06-100 65882 1.75 3.0 1.00 .246 .219 .375 4 06T308 TS-35.6-9M1 T-15
E90A-400-WC06-150 65883 2.00 4.0 1.50 .246 .375 .625 5
E90A-500-WC06-150 65884 2.00 5.0 1.50 .246 .375 .625 6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-123
®
Alloy
B e st Good Good APHW- APHW- APHW- APHW- APHW-
PD ER PD ER PD ER PD ER PD ER
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
APHW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
E90-100-AP16R-075 65674 4.000 1.00 0.75 .618 1.625 2
1604 TS-4.7-8M1 T-15
E90-125-AP16R-100 65675 4.500 1.25 1.00 .618 1.625 3
For spare part information see page E-177.
E90X-100-AP16R-100 65676 7.875 1.00 0.75 .618 1.625 3
1604 TS-4.7-8M1 T-15
E90X-125-AP16R-100 65677 8.625 1.25 1.00 .618 1.625 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-124
®
Technical Data
Dorian Tool
Milling
Copy Mill System
Milling Inserts
• Buy one shank, get five
machining options
• Available in Weldon, CAT 40 & 50,
and BT40 shank styles
Toolholder (Inch)
Milling
• Cartridges are easy to change
• 90° end mill
• Copy mill
Toolholder (Metric)
• Round face mill
• Aluminum copy mill
• Utilizes the Torx screw locking
Milling
system
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-125
®
Copy Mills
Technical Data
90° Indexable
Round Indexable
Aluminum
Copy Mill
Milling
Copy Mill
Milling Inserts
Page: E-129 Page: E-130 Page: E-131 Page: E-132 Page: E-133
Toolholder (Metric)
Modular Shanks
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-126
®
Technical Data
Alloy
Milling
For insert information see pages E-66 to E-67.
Milling Inserts
5 different
inserts
equals
5 different
operations
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Insert
Part No. N o. Gage Torx
Description C D d H Torx
733101- Inserts Insert K ey
Screw
M65D050 66600 5.91 .472 .500 1.58 1 KWR-12 TS-3.5-9M1 T-10
M65D062 66601 7.09 .630 .625 2.36 1 KWR-16 TS-4.0-13M1 T-15
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-127
®
Alloy
B e st B e st B e st - - - VPGT-FALP -
Milling
Extended
Milling Inserts
Reach
For
Aluminum
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90XL-075-VP11-062 65524 6.875 0.787 0.625 0.394 1.18 2 110304 TS-25.45-6M1 T-7
For spare part information see page E-177. E90XL-100-VP16-075 65525 7.875 0.984 0.750 0.532 1.58 2
E90XL-125-VP16-100 65526 8.625 1.260 1.000 0.532 1.97 2 160412 TS-4.7-8M1 T-15
E90XL-162-VP16-100 65527 8.625 1.654 1.000 0.532 1.97 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-128
®
Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
For insert information see pages E-42 to E-43.
Milling Inserts
• Torx screw locking system
• Two cutting edges
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
APKT
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-03D16 66615 1.65 .630 .512 .335 M8 .984 2
For spare part information see page E-177. TW2-03D20 66616 1.97 .787 .709 .413 M10 1.181 3
1003 TS-25.45-6M1 T-7
TW3-03D25 66617 2.28 .984 .826 .492 M12 1.378 4
TW4-03D32 66618 2.68 1.260 1.102 .669 M16 1.772 5
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-129
®
Alloy
5 different
inserts
equals
5 different
operations
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
TW1-06D16 66620 1.65 .630 .512 .335 M8 .984 1 KWR-16 TS-4.0-13M1 T-15
TW2-06D20 66621 1.97 .787 .709 .413 M10 1.181 1 KWR-20 TS-5.0-16M1 T-20
For spare part information see page E-177. TW3-06D25 66622 2.28 .984 .827 .492 M12 1.378 1 KWR-25 TS-6.0-20M1 T-30
TW4-06D32 66623 2.68 1.260 1.102 .669 M16 1.772 1 KWR-32 TS-8.0-25M1 T-30
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-130
®
Technical Data
Alloy
Milling
For insert information see pages E-62 to E-63.
Milling Inserts
• 360° cutting edge
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
R PH W
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-04P12-2 66631 1.65 .472 .512 .335 M8 .984 2 0602 TS-2.5-6M1 T-8
TW1-04P16-2 66632 1.65 .630 .512 .335 M8 .984 2 0803 TS-3.5-9M1 T-8
TW2-04P20-2 66633 1.97 .787 .709 .413 M10 1.181 2 0803 TS-3.5-9M1 T-8
For spare part information see page E-177. TW3-04P25-2 66634 2.28 .984 .827 .492 M12 1.378 2 10T3 TS-3.5-9M1 T-15
TW3-04P25-3 66635 2.28 .984 .827 .492 M12 1.378 3 10T3 TS-3.5-9M1 T-15
TW4-04P32-3 66636 2.68 1.260 1.102 .669 M16 1.772 3 10T3 TS-3.5-9M1 T-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-131
®
Alloy
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
RDHW
Part No. N o. Insert Torx
Description C D D1 d H Gage
733101- Inserts Torx Screw K ey
Insert
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-132
®
Technical Data
Alloy
B e st B e st B e st - - - VPGT-FALP -
Milling
For insert information see pages E-74 to E-75.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-11P16-2 66651 1.65 0.630 .512 .335 M8 0.984 2
For spare part information see page E-177. TW2-11P20-2 66652 1.97 0.787 .709 .413 M10 1.181 2
110304 TS-25.45-6M1 T-7
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-133
®
FEATURES:
• One shank, five different cutting options
• 3/4", 1.0", & 1.25" Weldon, shank sizes
• Accepts 90° end mill, copy mill, and round
face mill cartridges.
• Designed for easy change of cartridges
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
PRTW1-075C TW1-04D12-2
TW1-04P12-2
PRTW1-100H TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
TW1-04P16-2
PRTW1-125M TW1-04D15-3
TW1-04D16-2 INDUSTRY Part No.
Description C D d D1 H TH A°
STANDARD 733101-
PRTW2-075C WELDON 075 PRTW1-075C 66655 3.94 .512 .75 .335 1.97 M8 4
TW2-04D16-2
PRTW2-100H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20
TW2-04D20-4 WELDON 100 PRTW1-100H 66656 6.14 .512 1.00 .335 3.94 M8 3
PRTW2-125M
WELDON 125 PRTW1-125M 66657 8.27 .512 1.25 .335 5.91 M8 3
Spare Parts
WELDON 075 PRTW2-075C 66658 3.94 .709 .75 .413 1.97 M10 1,5
Milling
WELDON 100 PRTW2-100H 66659 6.14 .709 1.00 .413 3.94 M10 2
PRTW3-100E
TW3-04P25-2 TW3-04D25-2 WELDON 125 PRTW2-125M 66660 8.27 .709 1.25 .413 5.91 M10 2,5
PRTW3-125K TW3-03D25 TW3-06D25 TW3-16P25
TW3-04P25-3 TW3-04D25-3 WELDON 100 PRTW3-100E 66661 5.32 .827 1.00 .492 2.95 M12 1,5
PRTW3-125P
WELDON 125 PRTW3-125K 66662 7.28 .827 1.25 .492 4.92 M12 2
WELDON 125 PRTW3-125P 66663 9.45 .827 1.25 .492 7.09 M12 1,5
PRTW4-125E WELDON 125 PRTW4-125E 66664 5.32 1.102 1.25 .669 2.95 M16 1,5
PRTW4-125K TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32 WELDON 125 PRTW4-125K 66665 7.28 1.102 1.25 .669 4.92 M16 1
PRTW4-125P WELDON 125 PRTW4-125P 66666 9.45 1.102 1.25 .669 7.09 M16 0,5
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-134
®
Technical Data
Milling
FEATURES:
• One shank, five different cutting options
• Accepts 90° end mill, copy mill, and round
face mill cartridges
• Designed for easy change of cartridges
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Slot Mill
Milling
Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
STANDARD 733101-
Milling
CAT40 CAT40TW2-C 66669 .709 .413 1.97 M10 3
CAT40 CAT40TW2-H 66670 .709 .413 3.94 M10 3
Available Mills 2
CAT40 CAT40TW2-M 66671 .709 .413 5.91 M10
Shank Part R ound
Number R ound Aluminum CAT40 CAT40TW3-C 66672 .827 .492 1.97 M12 3
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill CAT40 CAT40TW3-H 3
(Aluminum) 66673 .827 .492 3.94 M12
TW1-04D10-2 CAT40 CAT40TW3-M 66674 .827 .492 5.91 M12 2
TW1-04D12-2 CAT40 CAT40TW2-E 66675 1.024 .669 2.95 M16 2
CAT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
CAT40TW1-H TW1-04P16-2 CAT40 CAT40TW4-K 66676 1.024 .669 4.92 M16 2
TW1-04D15-3
TW1-04D16-2 CAT40 CAT40TW4-M 66677 1.024 .669 5.91 M16 3
CAT40 CAT40TW4-Q 66678 1.024 .669 6.89 M16 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-135
®
FEATURES:
• One shank, three different cutting options
• Accepts 90° end mill, copy mill, and round face
mill cartridges
• Designed for easy change of cartridges
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
TW1-04D12-2
MABT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MABT40TW1-H TW1-04P16-2
TW1-04D15-3
INDUSTRY Part No.
TW1-04D16-2 Description D D1 F TH A°
STANDARD 733101-
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-136
®
Technical Data
Dorian Tool
Milling
METRIC Milling System
Milling Inserts
• A full range of face mills
• Standard arbor sizes
• Insert leads 0° through 45°
and round
• Insert options for all
material applications
Toolholder (Inch)
• Available with through coolant
Milling
• A full range of end mills
• Available with standard
weldon and R8 shank sizes
• Insert leads 0° through 45°
Toolholder (Metric)
and round
• Insert options for all
material applications
Milling
• Available with through coolant
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-137
®
Page: E-140 Pages: E-141 to Page: E-144 Page: E-145 Page: E-146
E-143
Page: E-150 Page: E-151 Pages: E-152 Page: E-154 Page: E-155
to E-153
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-138
®
Technical Data
15° Indexable 15° Indexable 90° Indexable 75° Indexable
CNMG Recycle CCMT Recycle Positive Positive
Milling
Face Mill Face Mill Face Mill Face Mill
Milling Inserts
Page: E-156 Page: E-157 Page: E-158 Page: E-159
45° Indexable
Round Indexable
Octagon Face Mill
Face Mill
Toolholder (Inch)
Milling
Page: E-160 Page: E-161
Toolholder (Metric)
Milling
Page: E-163 Page: E-163 Page: E-164 Page: E-164
Page: E-166
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-139
®
Alloy
B e st Good Average SDGX-E SDGX-E SDGX-E SDGX-E SDGX-E
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Radius
Milling
R - R an g e SDGX
Part No. N o. Insert Torx Torx
Description C D D1 d H Gage
733101- Min. Max. Inserts Screw K ey
Insert
QV-16-S304-12 66500 76,2 15,9 12,8 12 25,4 0,4 1,6
1 09T308 TS-4.7-6M1 T-15
Spare Parts
QV-25-S608-25 66506 92,1 25,4 19,2 25 28,6 2,0 3,2 1 190408 TS-5.8-10M1 T-20
QV-50-S608-25 66507 95,3 50,8 44,5 25 31,8 2,0 3,2 3
QV-25-S612-20 66508 88,9 25,4 16,1 20 25,4 3,6 4,8 1
QV-25-S612-25 66509 92,1 25,4 16,1 25 28,6 3,6 4,8 1 190408 TS-5.8-10M1 T-20
QV-50-S612-25 66510 95,3 50,8 41,3 25 31,8 3,6 4,8 3
For spare part information see page E-177. QV-25-S616-20 66511 88,9 25,4 13,0 20 25,4 5,2 6,4 1
QV-25-S616-25 66512 92,1 25,4 13,0 25 28,6 5,2 6,4 1 190408 TS-5.8-10M1 T-20
QV-50-S616-25 66513 95,3 50,8 38,1 25 31,8 5,2 6,4 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-140
®
Technical Data
Alloy
Milling
For insert information see pages E-68 to E-69.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
15° Dovetail
Facing
Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.
Toolholder (Metric)
Milling
True 60° Dovetail
Spare Parts
Milling
Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
D15X-12-TD11-10 66514 61,5 12,7 10 9,1 10,7 1
110204 TS-25.45-6M1 T-7
For spare part information see page E-177. D15X-25-TD11-12 66515 61,5 25,4 12 9,1 10,7 3
D15X-50-TD16-20 66516 76,2 47,6 20 14,0 19,1 3 160308 TS-4.7-10M1 T-15
D15X-65-TD22-25 66517 95,3 63,5 25 19,1 25,4 3 220408 TS-5.8-10M1 T-20
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-141
®
Alloy
True
Milling Inserts
45°
Dovetail
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
45° Dovetail
Facing
Milling
Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-142
®
Technical Data
Alloy
Milling
For insert information see pages E-68 to E-69.
Milling Inserts
Key Ensures
Repeatability
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
60° Dovetail
Facing
Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.
Toolholder (Metric)
Milling
True 60° Dovetail
Spare Parts
Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-143
®
Alloy
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
60° Chamfer
Milling
Insert
Part No. N o. Torx
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-144
®
Technical Data
Alloy
B e st Good Average SDHW-EN SDHW-EN SDHW-EN SDLX-EN SDLX-EN
Milling
For insert information see pages E-50 to E-51.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
45° Chamfer
Milling
Right Hand Horizontal
Toolholder (Metric)
Milling
Spare Parts
Milling
SDGW Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
S C S 0516 66918 90 05 16 16 5,5 35 1
S C S 1526 66919 110 15 26 20 5,5 40 2
S C S 2536 66920 130 25 36 25 5,5 45 3
For spare part information see page E-177. S C S 0516X L 66921 200 05 16 16 5,5 35 1
090304 TS-4.7-8M1 T-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-145
®
Alloy
B e st Good Average TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Milling
Industry
Standard
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Woodruff
K ey S eat
Milling
TEHW Insert
Part No. N o. Torx
Description C D d F Gage Torx
733101- Inserts K ey
Insert Screw
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-146
®
Technical Data
Alloy
TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Average Average Average CEHW CEHW CEHW CEHW CEHW
Milling
For insert information see pages E-76 to E-77.
Milling Inserts
Industry
Standard
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
T-Slot
Facing
Milling
Right Hand Horizontal
In order for the T-Slot cutter to be properly
used, a 90° slot must first be cut into the material.
This first cut allows clearance for the neck of the
T-Slot cutter during the final cut.
Toolholder (Metric)
Milling
N o.
Part No. Gage Insert Torx
Description C D d F H N Inserts
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-147
®
Alloy
Wide
Milling Inserts
Range of
Sizes
Tool
Operation Direction of Cut
Rotation
SN H X
Part No. N o. Insert Torx
Description E D C d H Gage
Toolholder (Inch)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-148
®
Technical Data
Good Good Average TCMT-UR TCMT-UR TCGW-KM TCGT-FALP TCMT-UR
Milling
For insert information see pages E-72 to E-73.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
60° Chamfer
Milling
Right Hand Horizontal
Toolholder (Metric)
Milling
Spare Parts
Milling
T C _T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
For spare part information see page E-177. Insert Screw
S C T 0617 66988 90 06 17 16 9 25 1
110202 TS-4.7-8M1 T-15
S C S 1425 66989 110 14 25 20 9 35 2
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-149
®
Alloy
For insert information see pages A-45 to A-46, A-48, A-51, & A-54 to A-55.
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling
d
Toolholder (Metric)
H1
H C
C
Milling
H
F F
15° 15°
D D
D1 D1
REC15A-000-CN4-000 REC15-50-CN4-000
End Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
REC15-50-CN4-20 66570 95,3 50,8 57,2 20 11,4 38,1
Spare Parts
Face Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
For spare part information see page E-177. REC15A-076-CN4-27 66573 44,5 76,2 82,0 27 11,4 7 12,4 5
REC15A-100-CN4-32 66574 50,8 101,6 107,4 32 11,4 8 14,4 6 432 TS-1032-5M1 T-20
REC15A-125-CN4-40 66575 50,8 127,0 132,8 40 11,4 9 16,4 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-150
®
Technical Data
Alloy
Milling
For insert information see pages A-61 to A-62 & A-64 to A65.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling
After the cutting edges are used on your turning
Right Hand Horizontal / Ramp
toolholder, do not throw the insert away. It can be
used in this milling cutter to utilize two more cutting
edges that were not used in your lathe work.
Toolholder (Metric)
End Mill Milling
C C _T
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
RCC15-50-CC3-20 66580 95,3 50,8 55,0 20 7,9 31,8
3 32.52 TS-4.7-10M1 T-15
RCC15-50-CC3-25 66581 101,6 50,8 55,0 25 7,9 31,8
Spare Parts
Milling
Face Mill
C C _T
Part No. N o. Insert Torx
Description C D D1 d F H H1 Gage
733101- Inserts Torx Screw K ey
Insert
RCC15A-50-CC4-22 66585 44,5 50,8 50,0 22 7,8 6,3 10,4 3
For spare part information see page E-177. RCC15A-75-CC4-27 66582 44,5 76,2 80,4 27 7,8 7,0 12,4 4
432 TS-4.7-10M1 T-15
RCC15A-100-CC4-32 66583 50,8 101,6 105,8 32 7,8 8,0 14,4 5
RCC15A-125-CC4-40 66584 50,8 127,0 131,2 40 7,8 9,0 16,4 6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-151
®
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR P D FR
Milling
Face Mill
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M32D40 67021 40 40 16 9,9 5,6 8,4 6
For spare part information see page E-177. M32D50 67022 40 50 22 9,9 6,3 10,4 7 1003 TS-25.45-6M1 T-7
M32D63 67023 40 63 22 9,9 6,3 10,4 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-152
®
Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
For insert information see pages E-42 to E-43.
Milling Inserts
• Smoother cutting
• Torx screw locking system
• Two cutting edges
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
Milling
M50D22 67034 95 22 20 15,7 40 2
M50D25 67035 95 25 20 15,7 40 2
M50D28 67036 95 28 25 15,7 40 3
M50D30 67037 95 30 25 15,7 40 3
M50D32 67038 95 32 25 15,7 40 3
M50D35 67039 95 35 25 15,7 40 4
1604 TS-4.7-8M1 T-15
M50D40 67040 95 40 25 15,7 40 4
M55D22 67041 200 22 20 15,7 60 2
M55D25 67042 200 25 20 15,7 60 2
M55D32 67043 200 32 25 15,7 60 3
M57D25 67044 200 25 25 15,7 60 2
M57D32 67045 200 32 32 15,7 60 3
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M52D40 67046 40 40 16 15,7 5,6 8,4 4
M52D50 67047 40 50 22 15,7 6,3 10,4 5
M52D63 67048 40 63 22 15,7 6,3 10,4 6
For spare part information see page E-177. 1604 TS-4.7-10M1 T-15
M52D80 67049 50 80 27 15,7 7 12,4 7
M52D100 67050 50 100 32 15,7 8 14,4 8
M52D125 67051 63 125 40 15,7 9 16,4 10
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-153
®
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
APKT
Part No. N o. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Flutes Torx Screw K ey
Insert
For spare part information see page E-177. M33D20 67062 90 20 20 27 27 4 1
M33D25 67063 110 25 25 38 38 8 2 1003 TS-25.45-6M1 T-7
M33D32 67064 120 32 32 46 46 12 4
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-154
®
Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
For insert information see pages E-42 to E-43.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing 90° end mill, do not throw the insert away.
It can be used in this milling cutter to
75° Chamfer
Milling
utilize two more cutting edges that were
Right Hand Horizontal / Ramp
not used in your 90° milling application.
Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
M38D25-10 67075 95 25 20 4 25 2
Spare Parts
M38D40-10 67077 95 40 25 4 25 4
Face Mill
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M58D63-16 67078 40 63 22 6,5 6,3 10,4 4
For spare part information see page E-177.
M58D80-16 67079 50 80 27 6,5 7 12,4 5
1604 TS-4.7-8M1 T-15
M58D100-16 67080 50 100 32 6,5 8 14,4 6
M58D125-16 67081 63 125 40 6,5 9 16,4 7
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-155
®
Alloy
SEKT- SEKT- SEHW- SEHX- SEHX-
B e st B e st B e st
A FE R A FE R AFEN/SN A FFN A FE N
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
SEH W Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M72D50 67090 40 50 63 22 6,0 6,3 10,4 4
M72D63 67091 50 63 72 22 6,0 6,3 10,4 5
For spare part information see page E-177. M72D80 67092 50 80 93 27 6,0 7 12,4 6 1204 TS-5.8-10M1 T-20
M72D100 67093 50 100 113 32 6,0 8 14,4 7
M72D125 67094 63 125 138 40 6,0 9 16,4 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-156
®
Technical Data
Alloy
SEKT- SEKT- SEHW- SEHX- SEHX-
B e st B e st B e st
A FE R A FE R AFEN/SN A FFN A FE N
Milling
For insert information see pages E-78 to E-79.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-157
®
Alloy
SEKN- SEKN- SEKN- SEKN- SEKN-
B e st B e st B e st
AFSN/-U AFSN/-U AFEN/SN A FFN A FE N
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
75° Chamfer
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-158
®
Technical Data
Alloy
Milling
For insert information see pages E-78 to E-79.
Milling Inserts
Cutting Edges
Mill to a
Shoulder
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
SDMT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M172D40 67140 40 40 16 12,4 5,6 8,4 4
M172D50 67141 40 50 22 12,4 6,3 10,4 5
For spare part information see page E-177.
M172D63 67142 40 63 22 12,4 6,3 10,4 6 1205 TS-4.7-10M1 T15
M172D80 67143 50 80 27 12,4 7 12,4 7
M172D100 67144 50 100 32 12,4 8 14,4 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-159
®
Alloy
Different
Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
End Mill
OE_T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
F45-25-OE5-20 67160 90 25 38,6 20 8,7 40 3
F45-36-OE5-25 67161 95 36 49,3 25 8,7 40 4 050410 TS-4.7-10M1 T-15
F45-50-OE5-25 67162 110 50 63,2 25 8,7 50 6
Face Mill
Spare Parts
Milling
OE_T Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F45A-36-OE5-16 67163 40 36 49,3 16 8,7 5,6 8,4 4
F45A-50-OE5-22 67164 50 50 63,3 22 8,7 6,3 10,4 6
F45A-63-OE5-22 67165 50 63 76,2 22 8,7 6,3 10,4 8
050410 TS-4.7-10M1 T-15
For spare part information see page E-177. F45A-80-OE5-27 67166 50 80 93,2 27 8,7 7 12,4 8
F45A-100-OE5-32 67167 50 100 113,3 32 8,7 8 14,4 10
F45A-125-OE5-32 67168 63 125 138,2 32 8,7 8 14,4 10
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-160
®
Technical Data
Alloy
Milling
For insert information see pages E-64 to E-65.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
R P _T Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M42D40 67170 40 33,6 40 16 6,4 5,6 8,4 3
M42D50 67171 40 43,6 50 22 6,4 6,3 10,4 4
M42D63 67172 40 56,6 63 22 6,4 6,3 10,4 5
120400 TS-4.7-8M1 T-15
For spare part information see page E-177. M42D80 67173 50 73,6 80 27 6,4 7 12,4 6
M42D100 67174 50 93,6 100 32 6,4 8 14,4 7
M42D125 67175 63 118,6 125 40 6,4 9 16,4 8
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-161
®
Alloy
B e st B e st B e st RDET-SN RDET-SN - - -
Milling
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
RDMT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
M47D16 67186 200 16 16 5,6 40 1
M47D20 67187 200 20 20 5,6 60 1
For spare part information see page E-177. M47D25 67188 200 25 25 5,6 60 2 10T3 TS-4.7-8M1 T-15
M47D32 67189 200 32 32 5,6 60 3
M47D40 67190 250 40 32 5,6 60 4
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-162
®
Technical Data
Alloy
B e st B e st B e st - - - VCGT-FALP -
Milling
For insert information see pages A-68.
Rapid
Milling Inserts
Aluminum
Removal
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
End Mill Milling
VCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-50-VC22-20 67200 95 50 20 16 38 2
220432 TS-5.8-10M1 T-20
E90-50-VC22-25 67201 100 50 25 16 38 2
Spare Parts
Face Mill
Milling
VCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-50-VC16-22 67202 50 50 22 14 6,3 10,4 2 160412 TS-4.7-8M1 T-15
E90A-63-VC22-22 67203 50 63 22 16 6,3 10,4 2
E90A-75-VC22-27 67204 50 76 27 16 7 12,4 3
For spare part information see page E-177. 220432 TS-5.8-10M1 T-20
E90A-100-VC22-32 67205 50 100 32 16 8 14,4 3
E90A-125-VC22-32 67206 50 124 32 16 8 14,4 4
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-163
®
Alloy
Trigon
Insert
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
End Mill
WCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-32-WC06-20 67216 75 32 20 6,3 20 3
06T308 TS-35.6-9M1 T-15
E90-50-WC06-25 67217 82 50 25 6,3 20 3
Spare Parts
Face Mill
Milling
WCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-50-WC06-22 67218 40 50 22 6,3 6,3 10,4 3
E90A-63-WC06-27 67219 45 63 27 6,3 7 12,4 4
For spare part information see page E-177. E90A-75-WC06-27 67220 45 76 27 6,3 7 12,4 4 06T308 TS-35.6-9M1 T-15
E90A-100-WC06-32 67221 50 100 32 6,3 8 14,4 5
E90A-125-WC06-32 67222 50 124 32 6,3 8 14,4 6
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-164
®
Technical Data
Dorian Tool
Milling
Copy Mill System
Milling Inserts
• Buy one shank, get five
machining options
• Available in round, ISO 40 & 50,
and BT40 shank styles
Toolholder (Inch)
Milling
• Cartridges are easy to change
• 90° end mill
• Copy mill
Toolholder (Metric)
• Round face mill
• Aluminum copy mill
• Utilizes the Torx screw locking
Milling
system
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-165
®
Copy Mills
Technical Data
90° Indexable
Round Indexable
Aluminum
Copy Mill
Milling
Copy Mill
Milling Inserts
Page: E-169 Page: E-170 Page: E-171 Page: E-172 Page: E-173
Toolholder (Metric)
Modular Shanks
Milling
DIN 69871 A
DIN 1835 B - Round MAS403 - BT40
ISO 40/50
Modular Shank Modular Shank
Modular Shank
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-166
®
Technical Data
B e st B e st B e st KW_-_ KW_-_ KW_-_ KW_-_ -
Milling
For insert information see pages E-66 to E-67.
Milling Inserts
5 different
inserts
equals
5 different
operations
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Insert
Part No. N o. Gage Torx
Description C D d H Torx
733101- Inserts Insert K ey
Screw
M65D12 66810 150 12 12 40 1 KWR-12 TS-3.5-9M1 T-10
M65D16 66811 180 16 16 60 1 KWR-16 TS-4.0-13M1 T-15
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-167
®
Alloy
B e st B e st B e st - - - VPGT-FALP -
Milling
Extended
Milling Inserts
Reach
For
Aluminum
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90XL-20-VP11-16 66830 175 20 16 10 30 2 110304 TS-25.45-6M1 T-7
For spare part information see page E-177. E90XL-25-VP16-20 66831 200 25 20 13,5 40 2
E90XL-32-VP16-25 66832 220 32 25 13,5 50 2 160412 TS-4.7-8M1 T-15
E90XL-42-VP16-25 66833 220 42 32 13,5 50 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-168
®
Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling
For insert information see pages E-42 to E-43.
Milling Inserts
• Torx screw locking system
• Two cutting edges
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-169
®
Alloy
5 different
inserts
equals
5 different
operations
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-170
®
Technical Data
Alloy
Milling
TOOL ANGLES: FEATURES:
• Cutting Rake 11° • For use with modular shanks
• Axial Rake 0° See pages E-174 to E-176 for
• Radial Rake -2°/-4° complete listing
• Positive round inserts,
11° clearance
• High rate of material removal
• Torx screw locking system
Milling Inserts
• 360° cutting edge
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
RPGT
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-171
®
Alloy
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Round
Facing
Milling
RDHW
Part No. N o. Insert Torx
Description C D D1 d H Gage
733101- Inserts Torx Screw K ey
Insert
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-172
®
Technical Data
Alloy
B e st B e st B e st - - - VPGT-FALP -
Milling
For insert information see pages E-74 to E-75.
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-11P16-2 66651 42 16 16 8,5 M8 25 2
110304 TS-25.45-6M1 T-7
TW2-11P20-2 66652 50 20 18 10,5 M10 30 2
For spare part information see page E-177.
TW3-16P25-2 66653 63 25 21 12,5 M12 40 2
160412 TS-4.7-8M1 T-15
TW4-16P32-2 66654 73 32 29 17 M16 50 2
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-173
®
FEATURES:
• One shank, five different cutting options
• 20mm, 25mm, & 32mm Weldon, shank sizes
• Accepts 90° end mill, copy mill, and round face
mill cartridges.
• Designed for easy change of cartridges
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
PRTW1-20C TW1-04D12-2
TW1-04P12-2
PRTW1-25H TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16 INDUSTRY Part No.
TW1-04P16-2 Description C D d D1 H TH A°
PRTW1-32M TW1-04D15-3 STANDARD 733101-
TW1-04D16-2
WELDON 20 PRTW1-20C 66844 100 13 20 8,5 50 M8 4
PRTW2-20C WELDON 25 PRTW1-25H 66845 156 13 25 8,5 100 M8 3
TW2-04D16-2 3
PRTW2-25H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 WELDON 32 PRTW1-32M 66846 210 13 32 8,5 150 M8
Spare Parts
TW2-04D20-4
PRTW2-32M WELDON 20 PRTW2-20C 66847 100 18 20 10,5 50 M10 1,5
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-174
®
Technical Data
Milling
FEATURES:
• One shank, five different cutting options.
• Accepts 90° end mill, copy mill, and round
face mill cartridges
• Designed for easy change of cartridges
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
90° End Mill
Slot Mill
Milling
Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
STANDARD 733101-
Milling
S K 40 MASK40TW2-C 66694 18 10,5 50 M10 3
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-175
®
FEATURES:
• One shank, five different
cutting options.
• Accepts 90° end mill, copy mill,
and round face mill cartridges.
• Designed for easy change of
cartridges
Milling Inserts
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
TW1-04D12-2
MABT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MABT40TW1-H TW1-04P16-2
TW1-04D15-3
INDUSTRY Part No.
TW1-04D16-2 Description D D1 F TH A°
STANDARD 733101-
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-176
®
Spare Parts
Technical Data
Milling Insert TS-25.45-6M1 90970 .250 T-7
TS-35.6-9M1 90973 .375 T-15
Milling
Torx Screw TS-4.7-6M1 90975 .375 T-15
Part No.
TS-4.7-8M1 90976 .375 T-15 10 Description A T R P kg .
733101-
TS-4.7-10M1 90982 .375 T-15
TS-1032-5M1 90960 .500 T-20 S P 8212 90379 .500 .1250 .0156 10
TS-5.8-10M1 90986 .750 T-20
TS-8.0-22M1 90987 -- T-20
Metric
TS-2.0-5M1 90988 05 T-6
TS-2.5-6M1 90989 07 T-8
TS-2.5-7M1 90990 08 T-7
TS-3.0-8M1 90991 10 T-7
TS-3.5-9M1 90992 08 T-15
10
Milling Inserts
TS-4.0-9M1 90993 12 T-15
TS-4.0-13M1 90994 16 T-15
TS-5.0-16M1 90995 20 T-20
TS-6.0-20M1 90996 25 T-30
TS-8.0-25M1 90997 32 T-30
Torx Keys
Toolholder (Inch)
T-10 92005
Milling
SAV
E
O N MONEY
SET
S!!
RCC Face Mill and Turning Set for CCMT
Positive Turning Inserts
Toolholder (Metric)
Your Old Inserts Are New With Our Tool!
Milling
Don’t throw away your CCMT inserts that were only half used on your
turning operations. Use the two (2) unused edges for your Set Offers:
facing operations on your mill with our RCC face mill. • 1 15° Face Mill
• 1 Toolholder
• 10 Inserts
2 Milling Edges!
2 Cutting Edges!
Spare Parts
S h an k S h an k (1)
733101- Dia. Depth (1) (1) (10)
Siz e Dia. Torx (1)
15° Face Mill Toolholder Inserts
K ey
85540 .625 .750 2.0 .45 RCC15-200-CC3-075 SCLCR12-3B CCMT-32.52-UR-DHCP25 T-15
Storage
85541 .750 1.00 2.0 .45 RCC15-200-CC3-100 SCLCR16-3D CCMT-32.52-UR-DHCP25 T-15
B ox
85542 1.00 R8 2.0 .45 RCC15-200-CC3-R8 SCLCR16-3D CCMT-32.52-UR-DHCP25 T-15
* Available in this Catalog in the Turning Insert section. For further information, please contact our sales department.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-177
®
Technical Data
Milling
Milling Inserts
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-178
INTERNATIONAL
"New Technology in
Indexable Drilling"
Modular Drills
• Modular drills provide
many options
• Drilling
• True-bore operations
• Blind-bore operations
FastDrill:
The Starter Drill Technology
with Spot Face Design
• Center drill
• Pre-drill
• Guide drill
• Limits chatter, allowing for deeper bores
• Reduces machining forces
• Faster, reliable, more precise drilling
Multi-Diameter Drills
• A full range of drill diameters
• Inch 15/32 - 4
• Metric 18 - 58 mm
• Depth from 1.5 - 5 times drill diameter
• Multi-diameter drills
• Modular drill system
F-1
®
Drilling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-2
®
Technical Data
Indexable Drill
Interrupted Cuts
Indexable Drill
Inserts
Drilling on an Incline
Indexable Drill
• On inclines greater than 30° and less than
45°, cutting force should be reduced to 50%
(Inch)
Boring
Indexable Drill
• Insert wear will be more rapid on the outer
insert
(Metric)
Stacked Plates
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-3
®
Troubleshooting
(Metric)
Cracked Cutting Edge Insert Wear Poor Drill Quality Poor Chip Evacuation
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-4
®
Drilling Formulas
Technical Data
Indexable Drill
Inch Measurements
Indexable Drill
Example: Determine the cutting speed (vc ) required for a 2-1/2" diameter
Inserts
Cutting Speed πx D c
xn drill with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 12 π x 2.5 x 600
vc = = 392.70 Feet/Min
12
Example: Determine the spindle speed (n) required for a 2-1/2" diameter
Spindle Speed vc x 12 drill with a cutting speed of 400 SFM.
Revolution Per Minute n =
πx D c n =
400 x 12
= 611.15 Rev/Min
π x 2.5
Example: Determine the surface feed per minute (v f) required for a 2-1/2"
Indexable Drill
Feed Rate diameter drill with a spindle speed of 600 RPM and feed per
vf = fn x n revolution of .015.
(Inch)
Per Minute
vf = .015 x 600 = 9 Inches/Min
Example: Determine the metal removal rate (Q) resulting from a 2-1/2" diameter
vf x (π x D c2 ) drill with a feed rate per minute of 9.0 inches/min.
Metal Removal Rate Q=
Inch3 /Min 4 9 x (π x 2.52 )
Q= = 44 Inches 3/Min
4
Example: Determine the power requirement (Pc) for 2-1/2" drill with a
fn x vc x Dc x kc cutting force of 181,750, a cutting speed of 200, and a feed rate
Power Requirement
Indexable Drill
Pc = per revolution of .015.
Horsepower 132,000 .015 x 200 x 2.5 x 181,750
(Metric)
Pc = = 10.33 HP
132,000
Example: Determine the amount of time required to drill a 2" deep hole with
lm a spindle speed of 600 RPM and feed rate of .015 IPR.
Cutting Time Tc =
Minute fn x n 2
Tc = = .22 Min (13 Sec)
.015 x 600
Example: Determine the torque required to drill a 2-1/2" hole 2" deep with
Dc x ap x fn x kc a feed rate of .015 IPR and a cutting force of 181,750.
Torque M=
Inch Pounds 4 2.5 x 2 x .015 x 181,750
Indexable Drill
Example: Determine the feed force thrust exerted by a 2-1/2" drill when
cutting a hole 2" deep with a feed rate of .015 IPR, a cutting force
Feed Force Thrust ff =.5 x kc x ap x fn x sinKr of 181,750, and a lead angle of 7°.
Pounds
ff = .5 x 181,750 x 2 x .015 x sin7° = 332.25 Pounds
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-5
®
Drilling Formulas
Technical Data
Indexable Drill
Metric Measurements
Example: Determine the cutting speed (vc) required for a 50mm diameter
Inserts
Cutting Speed πx D c
xn drill with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 1000 π x 50 x 600
vc = = 94,25 m/Min
1000
Example: Determine the spindle speed (n) required for a 50mm diameter
Spindle Speed v c x 1000 drill with a cutting speed of 95 SFM.
Revolution Per Minute n =
πx D c n =
95 x 1000
= 604.79 Rev/Min
π x 50
Example: Determine the surface feed per minute (vf ) required for a 50 mm
Indexable Drill
Feed Rate diameter drill with a spindle speed of 600 RPM and feed per
vf = fn x n revolution of 0,4.
(Inch)
Per Minute
v f = 0,4 x 600 = 240 mm/Min
Example: Determine the metal removal rate (Q) resulting from a 50mm diameter
v f x ( π x D c2 ) drill with a feed rate per minute of 240 mm/min.
Metal Removal Rate Q=
Inch3 /Min 4 240 x (π x 50 2)
Q= = 471.238 mm3 /Min
4
Example: Determine the power requirement (Pc) for a 50mm drill with a
fn x vc x Dc x kc cutting force of 20,500, a cutting speed of 100, and a feed rate
Power Requirement Pc =
Indexable Drill
Pc = = 9.19 Kw
5.800.000
Example: Determine the amount of time required to drill a 50mm deep hole
lm with a spindle speed of 600 RPM and feed rate of 0,4 IPR.
Cutting Time Tc =
Minute fn x n 50
Tc = = .21 Min (13 Sec)
.04 x 600
M=
4
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-6
®
Technical Data
Indexable Drill
Carbon Steel, Alloy Steel
and Tool Steel, <35 HRC DHCP25
DHCP40
Martensitic-Ferritic, 400
D V P 56
series and PH Stainless Steel
D P 440
D A S P 20
D V P 56 DHCP40
DHP440
Indexable Drill
Gray Cast Iron
Inserts
D A S P 20
D V P 56 DHCP40
DHP440
Free Machining Alloy C3-4 C2-3 C2 C2 C1-2
Aluminum Alloy K 05 K 15 K 25 K 35 K 45
Magnesium Alloy
Low Silicon <12.2% DKT10
High Silicon >12.2% D A S P 20
DOX425
Indexable Drill
Copper, Brass, Bronz e, Zinc
Tungsten Alloys DKT10
(Inch)
Compact Graphite Iron D A S P 20
Nylon, Plastic Rubber, Phenolics DOX425
Indexable Drill
K10-25 cobalt enriched periphery. speed and dry or semi-dry
C5-6 PVD-TiAlN-Multi-Layer conditions
DASP20 K10-25
(Metric)
K10-25
P15-35 Well balanced thermal deformation resistant substrate For all around drilling
M10-25 with cobalt enriched periphery. operations
C5-6 PVD-TiN
D V P 56 K10-25
P30-50 Extra strong and tough deformation resistant substrate Drilling on tough application.
M25-40 with cobalt enriched periphery for maximum edge
C5 PVD-TiN-TiCN-AL203-TiN strength.
D H C P 40 K25-40
K25-40
M25-40 Extra strong and tough thermal shock resistant For difficult drilling in dry or wet
Indexable Drill
C5 PVD-TiAlN-Heat Resist.
D H P 440 K25-40
K05-15 Ultra-fine and tough micrograined substrate, with a very For drilling aluminum (<12.2%
hard coating and an extremely smooth surface. Si)
C2 CVD-TiAlN
D K T 10
K20-35 A tough micrograined substrate. Compressive strain in For drilling aluminum (>12.2%
the layer protects the insert from cracking and gives Si)
C3-4 PVD-AL203 extreme resistance to wear.
DOX425
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-7
®
Material Drill F eed sfm (vc) Material Drill F eed sfm (vc)
Diameter in / rev ft / min Diameter in / rev ft / min
1 - 1 7/8
.004 - .007 350 - 600 15/32 - 25/32 .001 - .005
and Tool Steel > 35 HRC 1 15/16 - 2 5/8
2 3/4 - 3 1/4 .005 - .009 350 - 600 Copper, Brass, Bronze, Zinc, 13/16 - 31/32 .002 - .006
3 3/8 - 4 .006 - .010 350 - 600 1 - 1 7/8 .004 - .007
Lead Alloys, 1 15/16 - 2 5/8 .005 - .009
825 - 1150
15/32 - 25/32 .001 - .004 400 - 550 Magnesium 90 - 150 BHN 2 3/4 - 3 1/4 .006 - .010
13/16 - 31/32 .001 - .006 550 - 800 3 3/8 - 4 .007 - .011
Martensitic - Ferritic, 400 Series, 1 - 1 7/8 .003 - .007 550 - 800
.004 - .008 550 - 800 15/32 - 25/32 .001 - .005
and PH Stainless Steel 1 15/16 - 2 5/8 Carbon and Graphite
2 3/4 - 3 1/4 .005 - .009 550 - 800 13/16 - 31/32 .002 - .005
3 3/8 - 4 .006 - .010 550 - 800 270 - 400 BHN 1 - 1 7/8 .004 - .007
825 - 1150
Nylon, Plastics, Rubbers, 1 15/16 - 2 5/8 .005 - .009
2 3/4 - 3 1/4 .006 - .010
15/32 - 25/32 .001 - .004 Phenolics, and Resins 3 3/8 - 4 .008 - .012
13/16 - 31/32 .001 - .005
Stainless Steel 1 - 1 7/8 .003 - .006
325 - 450 15/32 - 25/32 .001 - .003
Austenitic 200 and 300 Series 1 15/16 - 2 5/8 .004 - .006
13/16 - 31/32 .001 - .003
Indexable Drill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-8
®
Technical Data
Diameter Range
Indexable Drill
Material 15/32 - 25/32 13/16 - 31/32 1 - 1 7/8 1 15/16 - 2 5/8 2 3/4 - 3 1/4 3 3/8 - 4
Inside Outside Inside Outside Inside Outside Inside Outside Inside Outside Inside Outside
Indexable Drill
Inserts
Stainless Steel
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
Austenitic 200 and 300 Series
Ductile Cast Iron DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
Indexable Drill
Magnesium 50 - 90 BHN
(Inch)
High Silicon Aluminum Alloy
DASP20 DASP20 DASP20 DASP20 DASP20 DASP20 DASP20 DOX425 DASP20 DOX425 DASP20 DOX425
> 12.2%
Indexable Drill
Cobalt Base High Temper Alloys
(Metric)
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
150 - 425 BHN
Iron Base High Temper Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
135 - 320 BHN
Nickel Base High Temper Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
140 - 300 BHN
Nickel Base High Temper Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
300 - 475 BHN
Titanium and Titanium Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
100 - 475 BHN
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-9
®
Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Indexable Drill
WCMX-_-UME
WCMX-_-UME WCMX-050308-UME D V P 56 C5-6 P35 / M30 PVD - ML .197 --- .1250 .0312 .134
Indexable Drill
WCMX-06T308-UME DHCP25 C5-6 P25 / M20 CVD - ML .236 --- .1563 .0312 .173
WCMX-_-URE
WCMX-_-URE WCMX-050308-URE DHCP25 C5-6 P25 / M20 CVD - ML .197 --- .1250 .0312 .134
WCMX-050308-URE DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN
WCMX-06T308-URE DHCP25 C5-6 P25 / M20 CVD - ML .236 --- .1563 .0312 .173
WCMX-06T308-URE DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN
Indexable Drill
WCMX-080408-URE DHCP25 C5-6 P25 / M20 CVD - ML .315 --- .1875 .0312 .216
(Metric)
WCGX-_-EAL
WCGX-_-EAL WCGX-06T308-EAL D K 10 C3 M10 / K10 Uncoated .236 --- .1563 .0312 .173
WCGX-06T308-EAL DKT10 C3 K 10 CVD - TiAlN
WCGX-06T308-EAL DOX425 C2 K 30 PVD - Al2O3
WCGX-080408-EAL D K 10 C3 M10 / K10 Uncoated .315 --- .1875 .0312 .216
WCGX-080408-EAL DKT10 C3 K 10 CVD - TiAlN
WCGX-080408-EAL DOX425 C2 K 30 PVD - Al2O3
- First Choice - Alternative Choice
LCMX and WC_X Milling Insert Quick Reference Chart
Indexable Drill
Important!!!
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-10
®
Indexable Drill
Technical Data
Steel Stain- High
C ast Alumi-
Operation Alloy less Temper
I.C. Leading
E dge
Cutting Application Steel Steel
Iron num
Alloy
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
Indexable Drill
785 460 400
M .004 .004 .005 .011 .002
1090 475 813 1138 63
Inserts
.008 .007 .008
555 325 750
10° .005 .007 .008 .005
750 685 1100 80
Indexable Drill
.008 .007 .008
555 325 750
M .004 .004 .005
(Inch)
785 520 850
.008 .007 .008
555 325 750
15°
.004 .004 .005
785 520 850
.008 .007 .008
555 325 750
E
R 875 520 1600
.008 .007 .008 .008 .005
15° 555 325 750 1138 60
Indexable Drill
.004 .004 .006
7° 875 520 1600
(Metric)
.008 .007 .008 .008 .005
555 325 750 1138 60
F
1000
.004
15° 1750
.008
7° 2250
.008
1000
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Tooling Page References
Indexable Drill
F-15, F-33 F-15 to F-21, F-33 to F-36 F-29 to F-30 F-27 to F-28 F-25 to F-26
Multiple Diameter Two to Four Insert Modular Indexable FastDrill Modular Indexable FastDrill Modular Indexable FastDrill
Indexable FastDrill Indexable FastDrill (BTU50 Shank) (CAT50 Shank) (Weldon Shank)
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-11
®
Territory# ______________________________________
Sales Order# ___________________________________
Technical Data
Date: _________________________________________
Indexable Drill
Dorian Dealer
Dorian Tool
Street: Street: Manager Telephone: (979) 282-2861 Ext:
Customer
Contact
Request
Insert
P h o n e: P h o n e:
F ax: F ax:
Email: Email:
Indexable Drill
Machine Type
Tool Type
Type of
Manufacturer #
Geometry #
Insert Data
Chipbreaker #
Indexable Drill
E dge #
(Inch)
Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Casting #
Workpiece
Material
Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Total Number of Inserts #
Indexable Drill
Depth of Cut ap #
Length of Cut lm #
(Metric)
Parts x Edge #
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-12
®
Technical Data
Indexable Drill
Indexable Drill
Graphic Index
Indexable Drill
Inserts
Two Insert Indexable FastDrill
Multi-Diameter Boring Range: .708" - 1.96
Page: F-15
Two Insert Indexable FastDrill
Diameter Range: 15/32" - 25/32"
Page: F-16
Indexable Drill
Four Insert Indexable FastDrill
Diameter Range: 1" - 1-7/8"
(Inch)
Pages: F-18 to F-20
Indexable Drill
Page: F-23
(Metric)
Modular Indexable FastDrill Selection
Diameter Range: 3-3/8" to 4-1/8"
Page: F-24
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-13
®
Indexable FastDrill
Technical Data
Indexable Drill
Indexable Drill
Inserts
Indexable Drill
(Inch)
2.750
2.875
3.000
3.125
3.250
3.375
Indexable Drill
3.500
3.625
(Metric)
3.750
3.875
2.00 Diameter CAT50 BTU50 4.000
4 - Depth of Cut
2.750 3.00
3.375 4.00
5.00
6.00
7.00
8.00
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-14
®
Technical Data
Indexable Drill
Alloy
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 0.708
2 x Dia 2
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 1.960
For insert information see pages F-10 to F-12
FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts
Multi-
Operation
Drilling and For spare part information
Drilling Application Boring see page F-37.
Tool
Operation Direction of Cut
Rotation
Indexable Drill
Drilling
(Inch)
Offset
Boring
Right Hand Plunge
Indexable Drill
(Metric)
FD20D1824-100R 67270 .708 .944 1.57 2.28 4.25 1.00 1.38 1.97 1/4-18 LCMX07 2 TS2207 TW-07
2
FD20D2430-100R 67271 .944 1.18 2.05 2.64 4.61 1.00 1.38 1.97 1/4-18 WCMX05 2 TS3007 TW-08
FD20D3038-100R 67272 1.18 1.49 2.38 2.95 4.92 1.00 1.38 1.97 1/4-18 WCMX06 2 TS3509 TW-15
T
FD20D3945-125R 67273 1.49 1.77 3.07 3.54 5.91 1.25 1.65 2.36 1/4-18 WCMX08 2 TS4016 TW-15
I
M
Drill FD20D4550-150R 67274 1.77 1.96 3.46 3.85 6.61 1.50 1.97 2.76 1/4-18 WCMX08 2 TS4016 TW-15
E Diameter FD20D1824-100L
FD20D2430-100L
67275
67276
.708 .944 1.57 2.28 4.25 1.00 1.38 1.97 1/4-18 LCMX07
.944 1.18 2.05 2.64 4.61 1.00 1.38 1.97 1/4-18 WCMX05
2
2
TS2207
TS3007
TW-07
TW-08
S FD20D3038-100L 67277 1.18 1.49 2.38 2.95 4.92 1.00 1.38 1.97 1/4-18 WCMX06 2 TS3509 TW-15
FD20D3945-125L 67278 1.49 1.77 3.07 3.54 5.91 1.25 1.65 2.36 1/4-18 WCMX08 2 TS4016 TW-15
FD20D4550-150L 67279 1.77 1.96 3.46 3.85 6.61 1.50 1.97 2.76 1/4-18 WCMX08 2 TS4016 TW-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-15
®
Alloy
Indexable Drill
1.5 x Dia
From: 15/32
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 2
To: 25/32
4 x Dia
FEATURES:
• Available 3/4" & 1.0" Weldon
shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts
Drilling
Right Hand Plunge
1.5
FD30D0531-075 67427 17/32 (0.531) 1.69 2.20 3.78 0.750 0.98 1.58 1/8-27
T FD30D0562-075 67428 9/16 (0.563) 1.81 2.36 3.94 0.750 0.98 1.58 1/8-27 LCMX05 2 TS2005 TW-06
I Drill FD30D0593-075 67429 19/32 (0.593) 1.89 2.44 4.02 0.750 0.98 1.58 1/8-27
M
Indexable Drill
FD30D0625-075 67430 5/8 (0.625) 2.01 2.60 4.17 0.750 0.98 1.58 1/8-27
E Diameter FD30D0656-075 67431 21/32 (0.656) 2.09 2.68 4.25 0.750 0.98 1.58 1/8-27
(Metric)
S FD30D0688-100 67432 11/16 (0.688) 2.21 2.80 4.76 1.000 1.38 1.97 1/4-18
FD30D0718-100 67433 23/32 (0.718) 2.23 2.80 4.76 1.000 1.38 1.97 1/4-18
LCMX07 2 TS2207 TW-07
FD30D0750-100 67434 3/4 (0.750) 2.32 2.95 4.93 1.000 1.38 1.97 1/4-18
FD30D0781-100 67435 25/32 (0.781) 2.44 3.11 5.08 1.000 1.38 1.97 1/4-18
3
FD30D0531-075 67427 17/32 (0.531) 1.69 2.20 3.78 0.750 0.98 1.58 1/8-27
T FD30D0562-075 67428 9/16 (0.563) 1.81 2.36 3.94 0.750 0.98 1.58 1/8-27 LCMX05 2 TS2005 TW-06
I
Drill
FD30D0593-075 67429 19/32 (0.593) 1.89 2.44 4.02 0.750 0.98 1.58 1/8-27
M FD30D0625-075 67430 5/8 (0.625) 2.01 2.60 4.17 0.750 0.98 1.58 1/8-27
Indexable Drill
Diameter
Spare Parts
FD30D0656-075
E 67431 21/32 (0.656) 2.09 2.68 4.25 0.750 0.98 1.58 1/8-27
FD30D0688-100 67432 11/16 (0.688) 2.21 2.80 4.76 1.000 1.38 1.97 1/4-18
S
FD30D0718-100 67433 23/32 (0.718) 2.23 2.80 4.76 1.000 1.38 1.97 1/4-18
LCMX07 2 TS2207 TW-07
FD30D0750-100 67434 3/4 (0.750) 2.32 2.95 4.93 1.000 1.38 1.97 1/4-18
FD30D0781-100 67435 25/32 (0.781) 2.44 3.11 5.08 1.000 1.38 1.97 1/4-18
4
T FD40D0750-100 67470 3/4 (0.750) 3.04 3.69 5.66 1.000 1.38 1.97 1/4-18
I
M
Drill FD40D0781-100 67471 25/32 (0.781) 3.15 3.80 5.77 1.000 1.38 1.97 1/4-18
LCMX07 2 TS2207 TW-07
E
S
Diameter
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-16
®
Technical Data
Indexable Drill
Alloy
1.5 x Dia
From: 13/16
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 3
To: 31/32
4 x Dia
FEATURES:
• Available 1.0" Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces machining
Indexable Drill
forces and improves finish
Inserts
For spare part information
see page F-37.
Drilling Application
Operation
Tool
Direction of Cut Drill Diameter Range: 13/16 - 31/32
Rotation
Indexable Drill
(Inch)
Drilling
Right Hand Plunge
Indexable Drill
733101- Torx Screw K ey
1.5
Style Number
FD15D0813-100 67391 13/16 (0.813) 1.30 1.97 3.94 1.000 1.38 1.97 1/4-18
T
(Metric)
FD15D0843-100 67392 27/32 (0.843) 1.32 1.99 3.96 1.000 1.38 1.97 1/4-18
I Drill FD15D0875-100 67393 7/8 (0.875) 1.34 2.09 4.06 1.000 1.38 1.97 1/4-18
M FD15D0906-100 67394 29/32 (0.906) 1.42 2.20 4.17 1.000 1.38 1.97 1/4-18
LCMX05 3 TS2005 TW-06
E Diameter FD15D0937-100 67395 15/16 (0.937) 1.46 2.28 4.25 1.000 1.38 1.97 1/4-18
S FD15D0968-100 67396 31/32 (0.968) 1.48 2.30 4.27 1.000 1.38 1.97 1/4-18
3
FD30D0813-100 67436 13/16 (0.813) 2.56 3.27 5.24 1.000 1.38 1.97 1/4-18
T FD30D0843-100 67437 27/32 (0.843) 2.60 3.31 5.28 1.000 1.38 1.97 1/4-18
I
M
Drill FD30D0875-100
FD30D0906-100
67438
67439
7/8 (0.875) 2.68 3.42 5.39 1.000 1.38 1.97 1/4-18
29/32 (0.906) 2.80 3.58 5.55 1.000 1.38 1.97 1/4-18
LCMX05 3 TS2005 TW-06
E Diameter FD30D0937-100 67440 15/16 (0.937) 2.91 3.74 5.71 1.000 1.38 1.97 1/4-18
Indexable Drill
Spare Parts
S FD30D0968-100 67441 31/32 (0.968) 2.95 3.78 5.75 1.000 1.38 1.97 1/4-18
4
FD40D0813-100 67472 13/16 (0.813) 3.31 4.11 6.08 1.000 1.38 1.97 1/4-18
T FD40D0843-100 67473 27/32 (0.843) 3.41 4.21 6.18 1.000 1.38 1.97 1/4-18
I
M
Drill FD40D0875-100
FD40D0906-100
67474
67475
7/8 (0.875) 3.54 4.34 6.31 1.000 1.38 1.97 1/4-18
29/32 (0.906) 3.65 4.45 6.42 1.000 1.38 1.97 1/4-18
LCMX05 3 TS2005 TW-06
E Diameter FD40D0937-100 67476 15/16 (0.937) 3.80 4.60 6.57 1.000 1.38 1.97 1/4-18
S FD40D0968-100 67477 31/32 (0.968) 3.91 4.71 6.68 1.000 1.38 1.97 1/4-18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-17
®
Alloy
Indexable Drill
From: 1
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 1.5 x Dia 4
To: 1 7/8
FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Drilling
Right Hand Plunge Drill Diameter Range: 1 - 1 7/8
Indexable Drill
(Metric)
1.5
FD15D1187-100 67402 1 3/16 (1.188) 1.81 2.87 4.84 1.000 1.38 1.97 1/4-18
T FD15D1250-125 67403 1 1/4 (1.250) 1.93 3.03 5.39 1.250 1.75 2.36 1/4-18
Indexable Drill
I
Spare Parts
Drill
FD15D1312-125 67404 1 5/16 (1.313) 2.05 3.15 5.51 1.250 1.75 2.36 1/4-18
M FD15D1375-125 67405 1 3/8 (1.375) 2.13 3.23 5.59 1.250 1.75 2.36 1/4-18
E Diameter FD15D1437-125 67406 1 7/16 (1.438) 2.16 3.27 5.63 1.250 1.75 2.36 1/4-18
FD15D1500-125 67407 1 1/2 (1.500) 2.28 3.39 5.67 1.250 1.75 2.36 1/4-18
S
FD15D1562-125 67408 1 9/16 (1.563) 2.40 3.43 5.87 1.250 1.75 2.36 1/4-18
LCMX07 4 TS2207 TW-07
FD15D1625-125 67409 1 5/8 (1.625) 2.48 3.43 5.95 1.250 1.75 2.36 1/4-18
FD15D1687-150 67410 1 11/16 (1.688) 2.60 3.43 6.06 1.500 1.97 2.76 1/4-18
FD15D1750-150 67411 1 3/4 (1.750) 2.72 3.46 6.18 1.500 1.97 2.76 1/4-18
FD15D1812-150 67412 1 13/16 (1.813) 2.77 3.46 6.22 1.500 1.97 2.76 1/4-18
FD15D1875-150 67413 1 7/8 (1.875) 2.87 3.58 6.34 1.500 1.97 2.76 1/4-18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-18
®
Technical Data
Indexable Drill
Alloy
From: 1
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 4
To: 1 7/8
FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
• Spot face design reduces
Inserts
machining forces and
improves finish
Design
Tool
Operation Direction of Cut
Rotation
Indexable Drill
(Inch)
Drilling
Drill Diameter Range: 1 - 1 7/8
Right Hand Plunge
Indexable Drill
(Metric)
Part No. Insert Insert Torx
Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD30D1000-100 67442 1 (1.000) 3.03 3.83 5.80 1.000 1.38 1.97 1/4-18
FD30D1031-100 67443 1 1/32 (1.032) 3.15 3.95 5.92 1.000 1.38 1.97 1/4-18
FD30D1062-100 67444 1 1/16 (1.063) 3.27 4.07 6.04 1.000 1.38 1.97 1/4-18
FD30D1093-100 67445 1 3/32 (1.094) 3.39 4.19 6.16 1.000 1.38 1.97 1/4-18 LCMX05 4 TS2005 TW-06
FD30D1125-100 67446 1 1/8 (1.125) 3.50 4.30 6.27 1.000 1.38 1.97 1/4-18
3
FD30D1187-100 67447 1 3/16 (1.188) 3.62 4.42 6.39 1.000 1.38 1.97 1/4-18
T FD30D1250-125 67448 1 1/4 (1.250) 3.86 4.66 7.02 1.250 1.75 2.36 1/4-18
Indexable Drill
I
Spare Parts
FD30D1312-125 67449 1 5/16 (1.313) 4.09 4.89 7.25 1.250 1.75 2.36 1/4-18
M
Drill FD30D1375-125 67450 1 3/8 (1.375) 4.21 5.01 7.37 1.250 1.75 2.36 1/4-18
E Diameter FD30D1437-125 67451 1 7/16 (1.438) 4.33 5.13 7.49 1.250 1.75 2.36 1/4-18
FD30D1500-125 67452 1 1/2 (1.500) 4.57 5.37 7.73 1.250 1.75 2.36 1/4-18
S FD30D1562-125 67453 1 9/16 (1.563) 4.71 5.51 7.87 1.250 1.75 2.36 1/4-18
LCMX07 4 TS2207 TW-07
FD30D1625-125 67454 1 5/8 (1.625) 4.92 5.72 8.08 1.250 1.75 2.36 1/4-18
FD30D1687-150 67455 1 11/16 (1.688) 5.16 5.96 8.72 1.500 1.97 2.76 1/4-18
FD03D1750-150 67456 1 3/4 (1.750) 5.39 6.19 8.95 1.500 1.97 2.76 1/4-18
FD30D1812-150 67457 1 13/16 (1.813) 5.51 6.31 9.07 1.500 1.97 2.76 1/4-18
FD30D1875-150 67458 1 7/8 (1.875) 5.75 6.55 9.31 1.500 1.97 2.76 1/4-18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-19
®
Alloy
Indexable Drill
From: 1
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 5 x Dia 4
To: 1 7/8
FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Drilling
Right Hand Plunge Drill Diameter Range: 1 - 1 7/8
Indexable Drill
(Metric)
5
FD50D1187-100 67483 1 3/16 (1.188) 5.94 6.78 8.75 1.000 1.38 1.97 1/4-18
T FD50D1250-125 67484 1 1/4 (1.250) 6.26 7.08 9.44 1.250 1.75 2.36 1/4-18
Indexable Drill
I
Spare Parts
Drill
FD50D1312-125 67485 1 5/16 (1.313) 6.61 7.41 9.77 1.250 1.75 2.36 1/4-18
M FD50D1375-125 67486 1 3/8 (1.375) 6.89 7.69 10.05 1.250 1.75 2.36 1/4-18
E Diameter FD50D1437-125 67487 1 7/16 (1.438) 7.20 8.03 10.39 1.250 1.75 2.36 1/4-18
FD50D1500-125 67488 1 1/2 (1.500) 7.52 8.34 10.70 1.250 1.75 2.36 1/4-18
S
FD50D1562-125 67489 1 9/16 (1.563) 7.83 8.64 11.00 1.250 1.75 2.36 1/4-18
LCMX07 4 TS2207 TW-07
FD50D1625-125 67490 1 5/8 (1.625) 8.15 8.95 11.31 1.250 1.75 2.36 1/4-18
FD50D1687-150 67491 1 11/16 (1.688) 8.46 9.27 12.03 1.500 1.97 2.76 1/4-18
FD50D1750-150 67492 1 3/4 (1.750) 8.78 9.58 12.34 1.500 1.97 2.76 1/4-18
FD50D1812-150 67493 1 13/16 (1.813) 9.09 9.89 12.65 1.500 1.97 2.76 1/4-18
FD50D1875-150 67494 1 7/8 (1.875) 9.41 10.21 12.97 1.500 1.97 2.76 1/4-18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-20
®
Technical Data
Indexable Drill
Alloy
1.5 x Dia
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 1 15/16
3 x Dia 2+2
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 2 5/8
5 x Dia
FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill
machining forces and
Inserts
improves finish
Indexable Drill
(Inch)
Drilling
Right Hand Plunge
1.5
FD15D2000-150 67415 2 (2.0000) 3.07 3.82 6.54 1.500 2.36 2.76 1/4-18
T
Indexable Drill
FD15D2125-150 67416 2 1/8 (2.1250) 3.23 3.94 6.69 1.500 2.36 2.76 1/4-18
I
M Drill FD15D2250-150 67417 2 1/4 (2.2500) 3.43 4.13 6.98 1.500 2.36 2.76 1/4-18 LCMX07 WCMX-06T308 2+2 TS2207 TS3509 TW-07 TW-15
(Metric)
E Diameter FD15D2375-150 67418 2 3/8 (2.3750) 3.58 4.29 7.05 1.500 2.75 2.76 1/4-18
S FD15D2500-150 67419 2 1/2 (2.5000) 3.82 4.53 7.28 1.500 2.75 2.76 1/4-18
FD15D2625-150 67420 2 5/8 (2.6250) 3.98 4.76 7.52 1.500 2.75 2.76 1/4-18
3
FD30D1937-150 67459 1 15/16 (1.9375) 5.87 6.57 9.33 1.500 2.36 2.76 1/4-18
FD30D2000-150 67460 2 (2.0000) 6.10 6.81 9.57 1.500 2.36 2.76 1/4-18
T FD30D2125-150 67461 2 1/8 (2.1250) 6.46 7.17 9.92 1.500 2.36 2.76 1/4-18
I
Drill FD30D2250-150 67462 2 1/4 (2.2500) 6.81 7.52 10.28 1.500 2.36 2.76 1/4-18 LCMX07 WCMX-06T308 2+2 TS2207 TS3509 TW-07 TW-15
M
Diameter FD30D2375-150 67463 2 3/8 (2.3750) 7.17 7.87 10.63 1.500 2.75 2.76 1/4-18
E
S FD30D2500-150 67464 2 1/2 (2.5000) 7.60 8.31 11.07 1.500 2.75 2.76 1/4-18
FD30D2625-150 67465 2 5/8 (2.6250) 8.03 8.86 11.62 1.500 2.75 2.76 1/4-18
Indexable Drill
Spare Parts
5
FD50D1937-150 67495 1 15/16 (1.9375) 9.72 10.83 13.59 1.500 2.36 2.76 1/4-18
FD50D2000-150 67496 2 (2.0000) 10.04 11.38 14.14 1.500 2.36 2.76 1/4-18
T
FD50D2125-150 67497 2 1/8 (2.1250) 10.63 11.97 14.73 1.500 2.36 2.76 1/4-18
I
Drill FD50D2250-150 67498 2 1/4 (2.2500) 11.30 12.56 15.32 1.500 2.36 2.76 1/4-18 LCMX07 WCMX-06T308 2+2 TS2207 TS3509 TW-07 TW-15
M
Diameter FD50D2375-150 67499 2 3/8 (2.3750) 11.93 13.15 15.91 1.500 2.75 2.76 1/4-18
E
S FD50D2500-150 67500 2 1/2 (2.5000) 12.52 13.82 16.58 1.500 2.75 2.76 1/4-18
FD50D2625-150 67501 2 5/8 (2.6250) 13.49 14.49 17.25 1.500 2.75 2.76 1/4-18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-21
®
The Modular Indexable FastDrill System • One drill body and multiple cartridges for a full range of
diameters and operations
and The Starter Drill Technology • One body for multi-drilling and boring operations
• 3 Shank styles
Inserts
• 2 Body sizes
• 3 Length sizes
• 3 Cartridge styles - Drilling, Tru-Bore, Blind Bore
Drill Features
Cutting Diam.
Shank Style Body Diam. Depth of Cut
R an g e
(3) (2) (3)
(Multi)
Indexable Drill
Cartridge Options
Drilling True-Bore Blind-Bore
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-22
®
Modular Indexable FastDrill Selection Four Easy Steps Operating The Indexable Drill
• First, select a shank style
FDMB275 Drill Body Style • Second, select a the drill body diameter
Technical Data
Indexable Drill
• Third, select the specific cartridge diameter size for the
(Diameter Range: 2 3/4 - 3 3/8) drilling operation
• Fourth, choose the right size and insert grade for the
material being drilled
Indexable Drill
Inserts
Indexable Drill
(Inch)
Part No. Cutting Part No. Cutting Part No. Cutting
Description Description Description
733101- Depth 733101- Depth 733101- Depth
FDMB275-200-300 67710 3.00 FDMB275-CAT50-300 67716 3.00 FDMB275-BTU50-300 67722 3.00
Cartridge Options
Indexable Drill
(Metric)
Drilling True-Bore Blind-Bore
Cartridge Cartridge Cartridge
Part No. Cutting Part No. Cutting Part No. Cutting
Description Description Description
733101- Dia. 733101- Dia. 733101- Dia.
FDDDC-2750 67760 2.750 2.750 3.375
FDTBC-2750 67780 - FDBBC-3375 67785 -
3.375 4.125
Part No. Cutting
Description
733101- Dia.
FDDDC-2875 67761 2.875
Description
Part No. Cutting
733101- Dia.
Spare Parts
Indexable Drill
• Note: For complete Modular FastDrill body/cartridge combinations, see pages F-25 to F-30
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-23
®
Modular Indexable FastDrill Selection Four Easy Steps Operating The Indexable Drill
• First , select a shank style
FDMB337 Drill Body Style • Second, select a the drill body diameter
Technical Data
Cartridge Options
Drilling True-Bore Blind-Bore
llirD elbaxednI
• Note: For complete Modular FastDrill body/cartridge combinations, see pages F-25 to F-30
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-24
®
Technical Data
Indexable Drill
Alloy
for 7° positive LCMX and WCMX inserts 3"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 2 3/4
5" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 3 1/4
7"
For insert information see pages D-10 to D-12
FEATURES:
• 2.0" Weldon shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill
machining forces and
Inserts
improves finish
Spot Face
For spare part information
Starter see page F-37.
Drilling Application Design
Tool
Operation Direction of Cut
Rotation
Indexable Drill
(Inch)
Drilling
Right Hand Plunge
Drill Diameter Range: 2 3/4 - 3 1/4
Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3 N PT
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB275-200-300-D2750 67540 2 3/4 (2.750)
FDMB275-200-300-D2875 67541 2 7/8 (2.875)
FDMB275-200-300 FDMB275-200-300-D3000 67542 3 (3.000) 3.00 3.85 7.00 2.00 3.00 3.15 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-200-300-D3125 67543 3 1/8 (3.125)
Indexable Drill
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-25
®
Alloy
for 7° positive LCMX and WCMX inserts
Indexable Drill
4"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 3 3/8
6" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 4.0
8"
For insert information see pages D-10 to D-12
FEATURES:
• 2.0" Weldon shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill
improves finish
Spot Face
For spare part information
Starter see page F-37.
Drilling Application Design
Tool
Operation Direction of Cut
Rotation
Indexable Drill
Drilling
Right Hand Plunge
Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3 N PT
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB337-200-400-D3375 67565 3 3/8 (3.375)
FDMB337-200-400-D3500 67566 3 1/2 (3.500)
FDMB337-200-400-D3625 67567 3 5/8 (3.625)
FDMD337-200-400 4.00 4.85 11.00 2.00 3.00 3.150 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-200-400-D3750 67568 3 3/4 (3.750)
FDMB337-200-400-D3875 67569 3 7/8 (3.875)
FDMB337-200-400-D4000 67570 4 (4.000)
FDMB337-200-600-D3375 67571 3 3/8 (3.375)
FDMB337-200-600-D3500 67572 3 1/2 (3.500)
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-26
®
Technical Data
Indexable Drill
Alloy
for 7° positive LCMX and WCMX inserts 3"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 2 3/4
5" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 3 1/4
7"
For insert information see pages D-10 to D-12
FEATURES:
• CAT50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill
machining forces and
Inserts
improves finish
Indexable Drill
(Inch)
Drilling
Right Hand Plunge
Drill Diameter Range: 2 3/4 - 3 1/4
Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB275-CAT50-300-D2750 67592 2 3/4 (2.750)
FDMB275-CAT50-300-D2875 67593 2 7/8 (2.875)
FDMB275-CAT50-300 FDMB275-CAT50-300-D3000 67594 3 (3.000) 3.00 3.85 8.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-CAT50-300-D3125 67595 3 1/8 (3.125)
FDMB275-CAT50-300-D3250 67596 3 1/4 (3.250)
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-27
®
Alloy
for 7° positive LCMX and WCMX inserts
Indexable Drill
4"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 3 3/8
6" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 4.0
8"
For insert information see pages D-10 to D-12
FEATURES:
• CAT50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill
improves finish
Spot Face
For spare part information
Starter see page F-37.
Drilling Application
Design
Tool
Operation Direction of Cut
Rotation
Indexable Drill
Drilling
Right Hand Plunge
Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB337-CAT50-400-D3375 67616 3 3/8 (3.375)
FDMB337-CAT50-400-D3500 67617 3 1/2 (3.500)
FDMB337-CAT50-400-D3625 67618 3 5/8 (3.625)
FDMB337-CAT50-400 4.00 4.85 9.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-CAT50-400-D3750 67619 3 3/4 (3.750)
FDMB337-CAT50-400-D3875 67620 3 7/8 (3.875)
FDMB337-CAT50-400-D4000 67621 4 (4.000)
FDMB337-CAT50-600-D3375 67622 3 3/8 (3.375)
FDMB337-CAT50-600-D3500 67623 3 1/2 (3.500)
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-28
®
Technical Data
Indexable Drill
Alloy
for 7° positive LCMX and WCMX inserts 3"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 2 3/4
5" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 3 1/4
7"
For insert information see pages D-10 to D-12
FEATURES:
• BTU50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill
machining forces and
Inserts
improves finish
Indexable Drill
Drill Diameter Range: 2 3/4 - 3 1/4
(Inch)
Drilling
Right Hand Plunge
Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB275-BTU50-300-D2750 67643 2 3/4 (2.750)
FDMB275-BTU50-300-D2875 67644 2 7/8 (2.875)
FDMB275-BTU50-300 FDMB275-BTU50-300-D3000 67645 3 (3.000) 3.00 3.85 9.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-BTU50-300-D3125 67646 3 1/8 (3.125)
FDMB275-BTU50-300-D3250 67647 3 1/4 (3.250)
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-29
®
Alloy
for 7° positive LCMX and WCMX inserts
Indexable Drill
4"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 3 3/8
6" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 4.0
8"
For insert information see pages D-10 to D-12
FEATURES:
• BTU50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill
improves finish
Spot Face
Starter For spare part information
see page F-37.
Drilling Application Design
Tool
Operation Direction of Cut
Rotation
Drilling
Right Hand Plunge
Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB337-BTU50-400-D3375 67666 3 3/8 (3.375)
FDMB337-BTU50-400-D3500 67667 3 1/2 (3.500)
FDMB337-BTU50-400-D3625 67668 3 5/8 (3.625)
FDMB337-BTU50-400 4.00 4.85 15.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-BTU50-400-D3750 67669 3 3/4 (3.750)
FDMB337-BTU50-400-D3875 67670 3 7/8 (3.875)
FDMB337-BTU50-400-D4000 67671 4 (4.000)
FDMB337-BTU50-600-D3375 67672 3 3/8 (3.375)
FDMB337-BTU50-600-D3500 67673 3 1/2 (3.500)
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-30
®
Technical Data
Metric Indexable Drill
Indexable Drill
Graphic Index
Indexable Drill
Inserts
Multiple Diameter Indexable FastDrill
Multi-Diameter Boring Range: 18mm - 50mm
Page: F-33
Indexable Drill
(Inch)
Two Insert Indexable FastDrill
Diameter Range: 12mm - 26mm
Page: F-34
Indexable Drill
(Metric)
Two Insert Indexable FastDrill
Diameter Range: 27mm - 40mm
Page: F-35
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-31
®
20 Diameter
25 Diameter
32 Diameter
40 Diameter
4 - Shank Diameter
Indexable Drill
(Inch)
FD 30D 50 - 32
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-32
®
Technical Data
Indexable Drill
Alloy
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 18
2 x Dia 2
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 50
For insert information see pages F-10 to F-12
FEATURES:
• Available 25mm, 32mm, &
40mm Weldon shank sizes
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts
For spare part information
see page F-37.
Drilling Application Multi-
Operation
Operation
Tool
Rotation
Direction of Cut Drilling and
Boring
Indexable Drill
Drilling
(Inch)
Offset
Boring
Right Hand Plunge
Indexable Drill
(Metric)
2
FD20D2430-25R 67251 24 30 52 67 117 25 35 50 1/4-18 WCMX05 2 TS3007 TW-08
FD20D3038-25R 67252 30 38 60 75 125 25 35 50 1/4-18 WCMX06 2 TS3509 TW-15
T
FD20D3945-32R 67253 39 45 78 90 150 32 42 60 1/4-18 WCMX08 2 TS4016 TW-15
I
M
Drill FD20D4550-40R 67254 45 50 88 98 168 40 50 70 1/4-18 WCMX08 2 TS4016 TW-15
E Diameter FD20D1824-25L
FD20D2430-25L
67255
67256
18
24
24
30
40
52
58
67
108
117
25
25
35
35
50
50
1/4-18 LCMX07
1/4-18 WCMX05
2
2
TS2207
TS3007
TW-07
TW-08
S FD20D3038-25L 67257 30 38 60 75 125 25 35 50 1/4-18 WCMX06 2 TS3509 TW-15
FD20D3945-32L 67258 39 45 78 90 150 32 42 60 1/4-18 WCMX08 2 TS4016 TW-15
FD20D4550-40L 67259 45 50 88 98 168 40 50 70 1/4-18 WCMX08 2 TS4016 TW-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-33
®
Alloy
Indexable Drill
From: 12
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 2
To: 26
For insert information see pages F-10 to F-12
FEATURES:
• Available 20mm & 25mm
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts
Drilling
Right Hand Plunge
3
FD30D127-20 67303 12.7 41 54 94 20 25 40 1/8-27
FD30D130-20 67304 13 42 55 95 20 25 40 1/8-27
T
Indexable Drill
3
FD30D190-25 67316 19 59 75 125 25 35 50 1/4-18
T FD30D195-25 67317 19.5 62 79 129 25 35 50 1/4-18
I Drill FD30D200-25 67318 20 62 79 129 25 35 50 1/4-18
LCMX07 2 TS2207 TW-07
M FD30D210-25 67319 21 65 83 133 25 35 50 1/4-18
E Diameter FD30D220-25 67320 22 68 87 137 25 35 50 1/4-18
S FD30D230-25 67321 23 71 91 141 25 35 50 1/4-18
FD30D240-25 67322 24 74 95 145 25 35 50 1/4-18
FD30D250-25 67323 25 77 99 149 25 35 50 1/4-18
FD30D260-25 67324 26 80 103 153 25 35 50 1/4-18
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-34
®
Technical Data
Indexable Drill
Alloy
From: 27
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE 3 x Dia 2
To: 40
For insert information see pages F-10 to F-12
FEATURES:
• Available 25mm and 32mm
Weldon shank sizes
• Positive WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
• Spot face design reduces
Inserts
machining forces and
improves finish
Drilling Application
Tool
Operation Direction of Cut
Rotation
Indexable Drill
Drilling Diameter Range: 27 - 40
(Inch)
Drilling
Right Hand Plunge
Indexable Drill
(Metric)
Part No. Insert Insert Torx
Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
3
FD30D270-25 67325 27 83 107 157 25 35 50 1/4-18
T FD30D280-25 67326 28 86 111 161 25 35 50 1/4-18
I
M
Drill FD30D290-25
FD30D300-25
67327
67328
29
30
89
92
115
119
165
169
25
25
35
35
50
50
1/4-18 WCMX05
1/4-18
2 TS3007 TW-08
Description D L L1 L2 D1 D2 L3 N PT
733101- Torx Screw K ey
Spare Parts
Style Number
FD30D320-32 67330 32 98 126 186 32 42 60 1/4-18
3
FD30D330-32 67331 33 101 129 189 32 42 60 1/4-18
T FD30D340-32 67332 34 104 132 192 32 42 60 1/4-18
I FD30D350-32 67333 35 107 135 195 32 42 60 1/4-18
M
Drill FD30D360-32 67334 36 110 138 198 32 42 60 1/4-18 WCMX06 2 TS3509 TW-15
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-35
®
Alloy
Indexable Drill
From: 41
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE 3 x Dia 2
To: 58
For insert information see pages F-10 to F-12
FEATURES:
• Available 32mm & 40mm
Weldon shank sizes
• Positive WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts
Drilling
Right Hand Plunge
Indexable Drill
(Metric)
3
FD30D460-40 67344 46 140 158 228 40 50 70 1/4-18
FD30D470-40 67345 47 143 161 231 40 50 70 1/4-18
T
FD30D480-40 67346 48 146 164 234 40 50 70 1/4-18
I
Drill
Indexable Drill
Spare Parts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-36
®
Technical Data
Indexable Drilling
Indexable Drill
Torx Screw Torx Driver
Part No. Torx
Description I.C. P kg .
733101- K ey Part No.
Description
733101-
TS2006 90977 .196 TW-06
TS2207 90978 .275 TW-07 TW-06 92010
TS3007 90979 .197 TW-08 TW-07 92011
10
TS3509 90980 .236 TW-15 TW-08 92020
TS4012 90981 .315 TW-15 TW-15 92035
TS4016 90983 .315 TW-15
Indexable Drill
Inserts
Indexable Drill
(Inch)
SAVE
MO
O N S E NEY
TS!!
CCMT TCMT
Double Insert Double Insert
Boring Bar Set Boring Bar Set
Indexable Drill
(Metric)
Negative 5° End or Side
Set Offers: Set Offers: Negative 3° End Cutting Edge Angle for
Cutting Edge Angle 7° positive 60° triangle inserts
• 1 Boring Bar for 7° positive 80° diamond inserts • 1 Boring Bar
• 10 Inserts • 10 Inserts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
F-37
®
Terminology
- A- angle plate - A precision holding fixture made back gears - Gears fitted to a machine to
of cast iron. steel, or granite. The two increase the number of spindle speeds
AA - aluminum alloys
principal faces are at right angles and may obtainable with a cone or step pulley belt
abrasive - natural - (sandstone, emery, be slotted for holding the work or clamping drive.
corundum. diamonds) or artificial (silicon to a table.
back rake - The angular surface ground back
carbide, aluminum oxide) material used for
annealing - The controlled heating and cooling from the cutting edge of cutting tools. On
making grinding wheels, sandpaper,
of a metal to remove stresses and to make lathe cutting tools the rake is positive if the
abrasive cloth, and lapping compounds.
it softer and easier to work with. face slopes down from the cutting edge
abrasive wheels - Wheels of a hard abrasive, toward the shank, and negative if the face
ANSI - American National Standards institute
such as Carborundum used for grinding. slopes upward toward the shank.
anvil - A heavy iron or steel block upon which
abrasion wear - Wear that occurs when back striking - Surface feed marks that run in
metal is forged or hammered-. also the fixed
chips pass over the tool face. This is a an opposite direction and at a different
jaw on a micrometer against which parts
mechanical process that could be the result are measured. height than normal feed marks.
of inclusions in the work piece, edge build-
backlash - The lost motion or looseness (play)
up, of particles of tool material. apron - That portion of a lathe carriage that
between the faces of meshing gears or
contains the clutches, gears, and levers for
accurate - Conforms to a standard or tolerance. threads.
moving the carriage. It also protects the
Acme thread - A screw thread having a 29 mechanism. bandsaw - A power saw. the blade of which
degree included angle. Used largely for is a continuous steel band having teeth on
arbor - A shaft or spindle for holding cutting
feed and adjusting screws on machine one edge and passing over two large pulley
tools; most usually on a milling machine.
tools. wheels.
arbor mounting - a ground through-bore with
acute angle - An angle that is less than 90 bar stock - Metal bars of various lengths, made
one or more keyways and gound hubs
degrees. in flat, hexagon, octagon, round, and square
located on both sides of the cutter.
shapes from which parts are machined.
adapter - A tool holding device for fitting
arbor press - A hand-operated machine tool
together various types or sizes of cutting bearing - Rollers, and balls placed between
designed for applying high pressure for the
tools to make them interchangeable on purpose of pressing together or removing moving parts to reduce friction and wear.
different machines.
parts. bed - One of the principal parts of a machine
addendum - That portion of a gear tooth that tool, having accurately machined ways or
assembly - A unit of fitted parts that make up
extends from the pitch circle to the outside bearing surfaces for supporting and aligning
a mechanism or machine, such as the
diameter. headstock assemble of a lathe. other parts of the machine.
adhesion - A build-up of metal on a cutting bell mouth - The flaring or tapering of a
automatic stop - A device which may be
edge. Caused by too low speeds. machined hole, usually made at the entrance
attached to any of several parts of a machine
end because of misalignment or spring of
adhesion wear - Wear caused by the fracture tool to stop the operation of the machine at
the cutting tool.
of welds which are formed as part of the any predetermined point.
friction mechanism between the chip and bench grinder - A small grinding machine for
axial depth of cut- The perpendicular distance
the tool. shaping and sharpening the cutting edges
from an uncut surface to a cut surface.
of tools.
advance per revolution - The distance a
axial rake - The angle between the axial
milling cutter will advance in one revolution. centerline of a cutter and a plane that runs bench lathe -A small lathe mounted on a bench
or table.
align - To adjust or set to a line or center. parallel to the cutting edge of the insert in the
axial view. bench work - Work done primarily at a bench
allowance - The prescribed difference in
with hand tools. occasionally supplemented
dimensions of mating parts to provide a axial runout - The total variation in an axial
direction of a cutter element measured from by small power-driven tools.
certain class of fit.
a true plane of rotation. bevel - Any surface that is not at right angles
alloy - A metal formed by a mixture of two or
to another surface. Also, the name given a
more different metals. axial width of cut- The width of a cutting path
tool used for measuring, laying out, or
that is parallel to the axis of the cutter. When
amorphous - Non-crystalline; having no checking the accuracy of work machined at
molecular lattice structure, which is used in regard to a slotting application, axial
an angle or bevel.
width of cut equals the width of the slot
characteristic of the solid state.
cutter. bit, tool (cutter) - A hardened steel bar or
angle iron - An iron or steel structural member plate that is shaped according to the operation
axis - The line, real or imaginary, passing
that has been cast, rolled, or bent (folded) to be performed and the material to be
through the center of an object about which
so that its cross section is L-shaped. machined.
it could rotate; a point of reference.
angle of cutter entry - Determined by the black oxide -A black finish for metal; produced
position of the cutter centerline relative to by immersing it in hot oxidizing salts or salt
the edge of the workpiece. -B- solutions.
babbitt - An antifriction metal alloy used for blind hole - A hole made in a workpiece that
bearing inserts; made of tin, antimony, lead, does not pass through it.
and copper.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-1
®
Terminology
block, Jo -Shop name for a Johannson gage bull gear - The large crank gear of a shaper. center - A point or axis around which anything
block, a very accurate measuring device. revolves or rotates. In the lathe. one of the
burnishing - The process of finishing a metal
parts upon which the work to be turned is
blowhole - A defect in a casting caused by surface by contact with another harder placed. The center in the headstock is
trapped steam or gas. metal to improve it. To make smooth or referred to as the “live" center and the one
glossy by or as if by rubbing; polish.
blueprint - A pen or ink line drawing reproduced mounted in the tailstock as the ‘dead’ center.
(printed) on sensitized paper by direct burr -The sharp edge left on metal after cutting
center, dead - A center that does not rotate;
exposure. or punching, also, a rotary cutting tool commonly found on the tailstock of a lathe.
designed to be attached to a drill. Also, an expression for the exact center of
blue vitriol copper sulfate - A layout solution
which turns a copper color when applied to bushing - A sleeve or a lining for a bearing or an object.
a clean, polished metal surface. a drill jig to guard against wear.
center drill - A combined countersink and drill
bond - The material that holds the abrasive used to prepare work for mounting centers.
grains together to form a grinding wheel. center gage - A small, flat gage having 60
-C-
bore - To enlarge and finish the surface of a degree angles that is used for grinding and
caliper - A device used to measure inside or
cylindrical hole by the action of a rotating setting the thread cutting tools in a lathe. It
outside dimensions.
boring bar (cutting tool) or by the action of may also be used to check the pitch of
a stationary tool pressed (fed) against the caliper, gear tooth -A special caliper used to threads and the points of center.
surface as the part is rotated. measure both the “choral thickness” and the
center, half male - A dead center that has a
depth of a gear tooth.
boring - The machining process used to enlarge portion of the 60 degree cone cut away.
and finish the surface of a cylindrical hole cam - A device for converting regular rotary
center head - A part of a combination square
by the action of a rotating boring bar (cutting motion to irregular rotary or reciprocating
set that is used to find the center of or to
tool) or by the action of a stationary tool motion. Sometimes the effect of off-center
bisect a round or square workpiece.
pressed (fed) against the surface as the lathe operations.
part is rotated. center, live - A center that revolves with the
carbide tool bits -Lathe cutting tools to which
work. Generally, this is the headstock center;
boring bar (cuffer bar) - A combination tool carbide tip inserts have been brazed, to
however, the ball bearing type tailstock
holder and shank. provide cutting action on harder materials
center is also called a live center.
than the high speed cutters are capable of.
boring tool - A cutting tool in which the tool bit. center punch - A pointed hand tool made of
the boring bar and, in some cases, the tool carbon steel - A broad term applied to tool
hardened steel and shaped somewhat like
holder are incorporated in one solid piece. steel other than high-speed or alloy steel. a pencil.
boss - A projection or an enlarged section of Carborundum - A trade name for an abrasive
ceramic - A new type of cutting tool material
a casting through which a hole may be compounded of silicon and carbon (silicon
made of aluminum oxide . or silicon carbide
machined. carbide).
that is finding increased use where high
brass - A nonferrous alloy consisting carbonizing - The process of adding carbon speed and resistance to high temperatures
essentially of copper and zinc. to the outer surface of steel to improve its and wear are factors.
quality by heat treating it in contact with a
brazing - Joining metals by the fusion of cermets - A cutting tool material combining
carbonaceous material.
nonferrous alloys having a melting high speed characteristics of ceramic inserts
temperature above 800 degrees F, but below carriage - A principal part of a lathe that carries with improved toughness for machining
that of the metals being joined. the cutting tool and consists of the saddle, steel and stainless steel in semi-finishing
compound rest, and apron. and finishing aplications. These inserts are
breakout - The uneven break of workpiece composed of titanium carbonitride and a
material as the insert exits the part. case hardening - A heat treating process,
metallic binder that is usually made up of
basically carbonizing. that makes the surface
brine - A saltwater solution for quenching or nickel and/or cobalt.
layer or case of steel substantially harder
cooling when heat treating steel.
than the interior or core. chain gearing (chain drive) - Power
Brinell Hardness - A method of testing the transmission by means of an endless chain
castigated nut (castle nut) - A nut with
hardness of a metal by controlled pressure running around chain wheels (chain pulley)
grooves cut entirely across the top face.
of a hardened steel ball of a given size. and/or sprocket wheels.
casting -A part made by pouring molten metal
broach - A long, tapered cutting tool with chamfer - The bevel or angular surface cut on
into a mold.
serration’s which, when forced through a the edge or a corner of a machined part.
hole or across a surface, cuts a desired cathead - A collar or sleeve which fits loosely
chamfering - Metal turning operation used to
shape or size. over a shaft to which it is clamped by
remove sharp edges from workpiece
setscrews.
bronze - A nonferrous alloy consisting diameter.
essentially of copper and tin. cemented carbide - A sintered combination
chasing threads - Cutting threads in a lathe
of cobalt or other binder metal and refractory
buff - To polish to a smooth finish of high luster or screw machine.
metal carbides suitable for use as a cutting
with a cloth or fabric wheel to which a
tool material. chatter - The vibrations caused between the
compound has been added.
work and the cutting tool which leave
built-up edge - A build-up of layers of distinctive tool marks on the finished surface
workpiece material on the top rake surface that are objectionable.
of an insert.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-2
®
Terminology
chipbreaker - Either a separate piece of cog - A tooth in the rim of a wheel - a gear tooth countersink -To enlarge the top part of a hole
hardware which rests on top of the insert, in a gear wheel. at an angle for a flat-head screw. Also, the
or a molded groove along the cutting edge tool that is used.
cold-rolled steel - Steel that has been rolled
of the insert. The chip breaker's function is
to accurate size and smooth finish when crater wear- Insert edge condition in which a
to break chips into small manageable lengths.
made. In contrast, hot-rolled steel may have smooth depression is produced on the top
chipping - An insert edge condition that is a rough, pitted surface and slag inclusion. of the insert.
characterized by the breaking of the insert
collet - A precision work holding chuck which crest - The outer most surface of the thread
tip during the cutting action. Also the process
centers finished round stock automatically form which joins the flanks.
of cutting metal with a cold chisel and
when tightened. Specialized collets are also
hammer. cross feed - The feed that operates across
available in shapes for other than round the axis of the workpiece or at right angles
chisel - Any one of a variety of small hand stock.
to the main or principal feed on a machine.
cutting tools, generally wedge-shaped.
color method - A technique of heat treating
cross section - A view showing an internal
chuck - A device on a machine tool to hold the metal by observing the color changes that
structure as it would be revealed by cutting
workpiece or a cutting tool. occur to determine the proper operation to
through the piece in any plane.
perform to achieve the desired results.
chuck, independent jaw - A chuck, each of
crucible steel - A high-grade tool steel made
whose jaws (usually four) is adjusted with combination square - A drafting and layout
by melting selected materials in a crucible.
a screw action independently of the other tool combining a square, a level. A protractor,
jaws. and a center head. CS - cutting speed
chuck, universal (self-centering chuck, compound (rest) - The part of a lathe set on cutting fluid - A liquid used to cool and lubricate
concentric chuck) - A chuck whose jaws the carriage that carries the tool post and the cutting to improve the work surface
are so arranged that they are all moved holder. It is designed to swing in any direction finish.
together at the same rate by a special and to provide feed for turning short angles cutting speed - The surface speed of the
wrench. or tapers. workpiece in a lathe or a rotating cutter,
circular interpolation - Rotation of cutter composites - materials composed of different commonly expressed in feet per minute
about its own axis while traveling in an elements held together by a binder. (FPM) and converted to revolutions per
orbiting motion about an ID or OD workpiece minute (RPM) for proper setting on the
concave - A curved depression in the surface
circumference without any vertical shift machine.
of an object.
during the operation.
cutting tool - A hardened piece of metal (tool
concentric - Accurately centered or having a
circular pitch -The distance measured on the steel) that is machined and ground so that
common center.
pitch circle from a point on a gear tooth to the it has the shape and cutting edges
same point on the next gear tooth. cone pulley - A one-piece stepped pulley appropriate for the operation for which it is
having two or more diameters. to be used.
clearance - The distance or angle by which
one object or surface clears another. contour - The outline of an object. cutter lock screw - A stub arbor bolt that is
inserted into the recessed end of a cutter for
clearance angle -The angle between the rear conventional milling - Cutter rotation is
cutter retention.
surface of a cutting tool and the surface of opposite of the feed at the point of contact.
the work at the point of contact. Chips are cut with a minimum thickness at CVD - Chemical Vapor Deposition -Coating
the point of engagement and increase to a technology. The coating is applied at high
climb milling - A method of milling in which the maximum thickness at the end of temperatures producing better wear and
work table moves in the same direction as
engagement. crater resistance.
the direction of rotation of the milling center.
Sometimes called down cutting or down convex - The curved surface of a cylinder, as cyaniding - A process of case hardening steel
milling. Chips are cut to a maximum thickness a sphere when viewed from without. by heating in molten cyanide.
at the initial engagement of the teeth of a coolant -A common term given to the numerous cycle time - the time required to complete all
cutter with the work and decrease in
cutting fluids or compounds used with cutting machining operations on the workpiece.
thickness at the end of the engagement. tools to increase the tool life and to improve
clutch, friction (friction coupling) - A shaft surface finish on the material.
coupling used where it is necessary to -D-
corner geometry - Treatment of insert corners
provide a connection that can be readily dead center - See center, dead.
- typically with radii or facets. These
engaged or disengaged while one of the treatments affect the strength of the corner
shafts is in motion. dead smooth - The term applied to the finest
and the surface finish produced on the
cut of a file.
coarse pitch- a cutter with approximately the workpiece.
same number of teeth as its diameter in deburr - To remove sharp edges.
corrosion - Oxidation (rusting) or similar
inches. chemical change in metals. decalescence - A decrease in temperature
coated carbide - Insert with a thin layer of that occurs while heating metal through a
counterbore -To enlarge the top part of a hole range in which change in structure occurs.
very hard material on their surface. This to a specific size, as for the head of a
layer may be deposited through either socket-head or cap screw. Also, the tool dedendum - The depth, or that portion of a
physical or chemical vapor deposition. that is used. gear tooth from the pitch circle to root circle
Allows for greater cutting speed and wear of gear.
resistance.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-3
®
Terminology
deformation - The permanent change in the down feed (climb cutting, climb milling) - drill, twist - A commonly used metal-cutting
shape of a cutting tool due to cutting forces A seldom used method of feeding work into drill, usually made with two flutes running
and temperature. milling cutters. The work is fed in the same around the body.
direction as the portion of the cutter which
depth of cut - the distance between the drive fit - One of several classes of fits in
comes in contact with it.
origional and finished surfaces of the which parts are assembled by pressing or
workpiece. draw - See tempering. forcing one part into another.
depth of cut notch - Insert edge condition that dressing -The act of removing the glaze and ductility - The property of a metal that permits
appears as chipping at the depth of cut line dulled abrasives from the face of a grinding it to be drawn. rolled, or hammered without
on the rake face and flank of the insert. wheel to make it clean and sharp. See truing. fracturing or breaking.
diametral pitch - Ratio of the number of teeth drift - A tapered. flat steel used to remove drills
on a gear to the number of inches of pitch and other tapered shank tools from spindles,
-E-
diameter or the number of teeth to each inch sockets, or sleeves. Also a round, tapered
of pitch diameter. punch used to align or enlarge holes. eccentric - A circle not having a geometric
center. Also, a device such as a crankshaft
die - A tool used to form or stamp out metal drill - A pointed tool that is rotated to cut holes or a cam for converting rotary motion to
parts, also, a tool used to cut external in material.
reciprocating motion.
threads.
drill bushing - A hardened steel guide inserted
edge preparation - Insert edge preparation
die stock - The frame and two handles (bars) in jigs, fixtures. or templates for the purpose
including chamfering, honing, T-land or a
which hold the dies (chasers) used for of providing a guide for the drill in drilling combination there of.
cutting (chasing) external screw threads. holes in their proper or exact location.
elongation - Lengthening or stretching out.
diferential pitch - Unequal spacing of inserts drill, center - A combination drill and
used to disrupt the harmonics that result countersink- emery - A natural abrasive used for grinding
from equally spaced inserts. As a result, the or polishing. It is being largely replaced by
drill chuck - A device used to grip drills and
potential for vibration is greatly reduced. artificial abrasives.
attach them to a rotating spindle.
DIN -German Institute for Normalization. emulsion - A coolant formed by mixing soluble
drill, twist - A commonly used metal-cutting
oils or compounds with water.
dividers, spring - Dividers whose legs are drill, usually made with two flutes running
held together at the hinged end by the around the body. end cutting edge angle - The angle made by
pressure of a C-shaped spring. the end cutting edge and perpendicular to
drill jig - A jig which holds parts or units of a
the axis of the tool shank. The end cutting
dividing head (index bead) - A machine tool structure and, by means of bushings, guides
edge angle allows the cutting edge clearance
holding fixture which positions the work for the drill so that the holes are properly located.
to the finished material of the workpiece.
accurately spacing holes, slots, flutes, and drill press - An upright power-driven machine
gear teeth and for making geometric shapes. end mill - A milling cutter with cutting edges on
for drilling holes in metal, wood, or other
When geared to the table lead screw, it can both its face and periphery.
material.
be used for helical milling operations. engine lathe - A floor mounted machine on
drill press, radial (radial drill) - A machine
Do-All saw - A trade name given to a type of which work is rotated about a horizontal
tool for drilling holes. The drill head is so axis and shaped by a cutting tool. Also
band saw used for sawing metal.
supported that it may be moved over a large
applies to CNC lathes.
dog - A clamping device (lathe dog) used to area to drill holes in objects of large size or
drive work being machined between to drill several holes in an object without extruded - Metal which had been shaped by
centers. Also, a part projecting on the side shifting the object. forcing through a die.
of a machine worktable to trip the automatic extrusion - A shaped part resulting from
drill press - A drilling machine with a
feed mechanism off or to reverse the trave.
counterbalanced spindle which makes it forcing a plastic material such as lead, tin,
double negative- A cutter with both a negative possible for the operator to control aluminum, zinc, copper, rubber, and so forth
axial rake and a negative radial rake, resulting accurately the rate at which the drill is fed through a die opening
in a very strong cutting edge and very high into the work. The sensitive drill press usually EZY OUT (trademark) - A tool for removing
cutting forces. contains drills that are less than 1/2 inch in
broken bolts or studs from a hole.
diameter and which rotate at high speeds.
double positive - A cutter with both a positive
axial rake and a positive radial rake, reducing drill rod - A high-carbon steel rod accurately
entry shock and the potential of deflection ground to size with a smooth finish. It is -F-
in thin workpieces. available in many sizes and is used face - To machine a flat surface, as in the
extensively in tool making. end of a shaft in the lathe. The operation
dovetail - A two-part slide bearing assembly
used in machine tool construction for the drill sleeve - An adapter with an internal and is known as facing.
precise alignment and smooth operation of external taper which fits tapered shank face milling - Milling a large flat surface
the movable components of the machine. tools such as drills or reamers to adapt them with a milling cutter that operates in a
to a larger size machine spindle. plane that is at right angles to its axis.
dowel - A pin fitted or keyed in two adjacent
parts to accurately align the parts when drill socket - An adapter similar to a sleeve faceplate - A large circular plate with slots
assembling them. except that it is made to adapt a larger and holes for mounting the workpiece to
tapered-shank tool to a smaller size spindle. be machined. It is attached to the
headstock of a lathe.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-4
®
Terminology
facing - The process of making a flat or flank wear - Flank wear appears along the -G-
smooth surface (usually the end) on a flank of the insert, below and immediately gage - Any one of a large variety of devices for
piece of stock or material. adjacent to the cutting edge. This type of
measuring or checking the dimensions of
wear is normal and is the prefered method
face mill - A cutter that is used to machine objects.
of insert failure.
the surface of the work.
gage blocks - Steel blocks machined to
faceted inserts - an insert with a series of flatness - A measure of the smoothness of a extremely accurate dimensions.
horizontal surface when gaged along a
flats around the perimeter of the insert.
horizontal plane. gage, center - See center gage.
Faceted inserts may be positive or
negative. flute - The groove in a cutting tool which gage, depth - A tool used in measuring the
provides a cutting edge and a space for the depth of holes or recesses.
fatigue - The effect on certain materials,
chips to escape and permits the cutting gage, drill - A flat steel plate drilled with holes
especially metals, undergoing repeated
fluids to reach the cutting edges. of various sizes, each marked with the
stresses.
fly cutter - A single-point cutter mounted on a correct size or number. into which small
feed - The rate of travel of a cutting tool
bar in a fly cutter holder or a fly cutter arbor- twist drills may be fitted to determine the
across or into the work- expressed in size of their diameters.
used for special applications for which a
inches per minute or in inches per
milling cutter is not available.
revolution. gage, drill point - A gage use to check the 59°
follower rest - A support for long, slender angle on drills.
feed mechanism - The mechanism, often
work turned in the lathe. It is mounted on the gage, feeler (thickness gage) - A gage
automatic. which controls the advancing
carriage, travels close to and with the cutting consisting of a group of very thin blades,
movement (feed) of the cutting tools used
tool, and keeps the work from springing
in machines. each of which is accurately ground to a
away. specific thickness.
female part - A concave piece of
footstock - Part of an indexing, attachment gage, indicating (dial indicator) - A gage
equipment which receives a mating male
which has a center and serves the same consisting of a dial, commonly graduated
(convex) part.
purpose as the tail stock of a lathe.
(marked) in thousandths of an inch, to which
ferrous - A metal alloy in which iron is the
force fit - A fitting which one part is forced of is fastened an adjustable arm.
major ingredient.
pressed into another to form a single unit. gage, radius (fillet gage) - Any one of a
FF - fraction of finish There are different classes of force fits number of small, flat, standard-shaped metal
depending on standard limits between
file test - A test for hardness in which a corner leafs or blades used for checking the
of a file is run across the piece of metal being mating parts. accuracy of regular concave and convex
tested. The hardness is shown by the dent forge - To form or shape heated metal by surfaces.
the file makes. hammering. Also, the name of the unit used gage, surface (scribing block) - A gage
fillet - A curved surface connecting two for heating metal, as the blacksmith’s forge. used to check the accuracy of plane
surfaces that form an angle. formed cutters - Milling cutters which will surfaces, to scribe lines at desired distances
produce shaped surfaces with a single cut’, from a given surface, and to check the
fine pitch - A milling cutter with three to four
and so designed that they may be sharpened height of a point or points on a piece of work
times more inserts than its diameter in inches.
without. changing their outline or shape. from a given surface.
fishtail -A common name for the center gage.
forming tool - Tool ground to a desired shape gage, telescoping - A T-shaped gage used
It is used to set thread cutting tools and has
to reproduce this shape on the workpiece. to measure the diameter or width of holes.
scales on it for determining the number of
threads per inch. FPM - feet per minute of workpiece gang milling - A milling setup where a number
of cutters are arranged on an arbor so that
fit - The relation between mating or matching fracture - Total failure of an insert cutting edge
several surfaces can be machined at one
parts, that is, the amount of, or lack of play due to breakage of the insert. time. It is commonly used for production
between them.
fracture toughness - A measure of the point purposes.
fitting - Any small part used in aircraft at which an insert fractures in relation to the
gear blank - A stamping, casting. or any, piece
construction. amount of energy it absorbs.
of material from which a gear is to be
fixture - A production work-holding device free cut - An additional cut with no advancement machined. It is usually a disk.
used for machining duplicate workpieces. of depth.
geometry - The physical characteristics of an
Although the term is used interchangeably
free cutting steel - Bar stock containing a insert.
with a jig, a fixture is not designed to guide
high percentage of sulfur making it very
the cutting tools as the jig does. grade - A designation given to a composition
easy to machine. Also known as Bessemer for a particular coated or uncoated
flange - A relatively thin rim around a part. screw stock.
cemented carbide cutting tool material.
flank - The surface of the insert that is below free fit - A class of fit intended for use where
gib - A tapered strip of metal placed between
the cutting edge. accuracy is not essential. Or where large
the bearing surface of two machine parts to
flash - A thin edge of metal formed at the parting temperature variations are likely to be ensure a precision fit and provide an
line of a casting or forging where it is forced encountered, or both conditions.
adjustment for wear.
out between the edges of the form or die. fulcrum - The point or support on which a lever
gullet - The space between cutter teeth that
turns.
accommodate chips during a cut.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-5
®
Terminology
-H- hobbing - The operation of cutting gears with indicator - A precision instrument which
hacksaw - A metal blade of hardened steel a hob. shows variations of thousandths of an inch
or less when testing the trueness or
having small, close teeth on one edge. It is hog - To remove in excess of what is considered
alignment of a workpiece, fixture, or machine.
held under tension in a U-shaped frame. normal, sometimes causing accidents or
tool breakage; also, to rough out inscribed circle - A circle which is
half nut - A lever-operated mechanism that
resembles a split nut that can be closed on haphazardly. constructed internally of a geometric shape
in such a manner that each side of the shape
the lead screw of a lathe when threads are hole saw - A cutting tool used to cut a circular
is tangent to the circle. Normally used to
being cut. groove into solid material.
describe dimensions of triangles, pentagons,
hand of cutter - Refers to the direction of honed - the process of blunting and hexagons, etc.
rotation a cutter is designed to turn. When strengthening of a cutting edge through the
insert lock screw - A screw with a Torx
facing the the back side of the cutter, if it is use of abrasives.
socket used to secure inserts in a holder.
designed to turn clockwise, it is a right-hand
honing - The process of finishing ground
cutter; if counter-clockwise, it is a left-hand inserted-tooth cutter - A milling cutter
surfaces to a high degree of accuracy and
cutter. designed with replaceable cutting tooth
smoothness with abrasive blocks applied to
inserts to save the expense of a new cutter
handwheel - Any adjusting or feeding the surface under a light controlled pressure.
whenever the teeth become damaged or
mechanism shaped like a wheel and and with a combination of rotary and
operated by hand. reciprocating motions. worn. Generally, they are made 6 inches or
more in diameter.
hardening - A heat-treating process for steel hot-rolled steel - Steel which is rolled to
insert lock screw - A screw with a Torx or
which increases its hardness and tensile finished size while hot. Identified by a dark
hex head socket that is used to retain an
strength and reduces its ductility. oxide scale left on the surface.
insert in a cutter body.
hardness tests - Tests to measure the HSK - Hollow Shank Kegel. A short tapered,
integral shank mounting - This method of
hardness of metals. hollow shank connection with taper and
mounting consists of a cutter with a ground
face contact.
heat treatment - The process of heating and shank that mounts directly into a spindle or
cooling a solid metal or alloy to obtain certain hypereutectic - An aluminum alloy containing collet chuck. Generally used on cutters with
desired properties or characteristics. more than 12% silicon diameters of three inches or smaller.
helical gear - A gear with teeth cut at some hypoeutectic - An aluminum alloy containing intermediate gear - See idler.
angle other than at a right angle across the less than 12% siscon.
interpolation - A function of control which
face of the gear, thus permitting more than
one tooth to be engaged at all times and allows movement in two or more axes of
-I- motion.
providing a smoother and quieter operation
than the spur gear. ID - inside diameter ipm - feed rate in inches per minute. Also
known as table feed or machine feed.
helical interpolation - Consists of a cutter idler - A gear or gears placed between two
rotating about its own axis in an orbiting other gears to transfer motion from one gear ipr - inch per revolution
motion about an ID or OD workpiece to the other gear without changing their ipt - inches per tooth. Also known as chip load.
circumference in the xy plane while also speed or ratio.
moving in a linear direction on the z axis. ISO - Intentional Organization for
independent chuck - A chuck in which each Standardization
helix - A path formed as a point advances jaw may be moved independently of the
uniformly around a cylinder, as the thread others.
on a screw or the flutes on a drill. -J-
indexable insert - A small piece of cutting tool
helix angle -The angle between the direction
material that is formed to have two or more jack, leveling - Small jacks (usually screw
of the threads around a screw and a line cutting edges that are used until they are jacks) for leveling and holding work on
running at a right angle to the shank. worn. The insert is then indexed on the planner beds and similar places.
hex - A term used for anything shaped like a toolholder or boring bar for a new sharp
Jacobs chuck - Common term for the drill
hexagon. cutting edge. When all of the cutting edges
chuck used in either the headstock spindle
are worn, the insert is usually discarded.
high sheer - a cutter with a negatice radial or in the tailstock for holding straight-shank
rake and a high positive axial rake. indexing - The process of positioning a drills, taps, reamers, or small diameter
workpiece for machining it into equal spaces, workpieces.
high-speed spindles - High-performance
dimensions, or angles using an index or
spindles that run at over 8,000 rpm. Jarno - A standard taper having 0.600-inch
dividing head.
taper per foot used on some machine tools.
high-speed steel - An alloy steel commonly
indexing fixture - A complete indexing unit
used for cutting tools because of its ability jig - A production work holding device that
composed of a dividing head and rootstock. locates the workpiece and guides the cutting
to remove metal at a much faster rate than
(See dividing head.)
carbon steel tools. tool (see fixture).
index plate - A metal disk or plate punched with
hob - A cylindrical cutting tool shaped like a Johannson blocks (Jo blocks) - Common
many holes arranged in a series of rings.
worm thread and used in industry to cut term for the precision gage blocks used and
one outside the other each ring containing accepted as dimensional standards by
gears.
a different number of holes.
machinists, toolmakers, and inspectors.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-6
®
Terminology
-K- lead screw - The long, precision screw located mic; mike - A term used for micrometer, or to
kerf - The width of cut made by a Saw. in front of the lathe bed geared to the measure with a micrometer.
spindle, and used for cutting threads. Also,
micrometer, depth - A micrometer in which
key - One of the several types of small metal the table screw on the universal milling
the spindle projects through a flat, accurately
objects designed to fit mating slots in a shaft machine when geared to the indexing head
machined bar used to measure the depth of
and the hub of a gear or pulley to provide a for helical milling.
positive drive between them: also. the name holes or recesses.
LH - left hand
of the T-handle wrench used on chucks. micrometer, thread - A micrometer in which
limits - The smallest and largest dimension the spindle is ground to a point having a
key seat -A recessed groove (slot) machined
which are tolerable (allowed). conical angle of 60 degrees. The anvil,
into a shaft or a part going on the shaft
(usually a wheel or gear). lip of a drill - The sharp cutting edge on the end instead of being flat. has a 60 degree V-
Shaped groove which fits the thread.
of a twist drill.
knee - That part of a column of a knee-type
mild steel - A term used for low-carbon
milling machine which carries the saddle live center - See center, live.
machine steel.
and the table and provides the machine with
loading - A condition caused by grinding the
vertical feed adjustments. Also, the name of wrong material with a grinding wheel or mill - A milling machine; also, the act of
a precision angle plate called a “toolmaker’s performing an operation on the milling
using too heavy a grinding action.
knee”. machine.
It - length of taper
knurl - A decorative gripping surface of straight- milling - Using a rotating tool with one or more
line or diagonal design made by uniformly lubricity -A measurement of the friction exerted teeth which engages the workpiece and
serrated rolls called knurls. by a surface. removes material as the workpiecs moves
past the rotating cutter.
knurling - The process of finishing a part by
scoring (pressing) patterns on the surface milling, climb - See climb milling.
-M-
of the work.
machinability - The degree of difficulty with milling cutter geometries - Double positive,
which a metal may be machined; may be double negative, shear angle, and high
found in appropriate handbooks. shear.
-L-
machine tool - A power-driven machine milling, face -See face milling.
land -That surface on the periphery of a rotary
cutting tool, such as a milling cutter. drill tap, designed to bore, cut, drill, or grind metal or milling cuffer - A cutting tool, generally
or reamer, which joins the face of the flute other materials. cylindrical in shape. used on a milling machine
or tooth to make up the basic cutting edge. machining, Finish - Machining a surface to and operated essentially like a circular saw.
lap -A tool made of soft metal and charged With give it the desired finish. minor diameter - The smallest diameter of a
fine abrasives for precision finishing of screw thread. Also known as the “root
machining, rough (rough finishing) -
metal surfaces. Also, to perform the Removing excess stock (material) with a diameter.”
operation using a lap. machine tool thus shaping it in preparation Morse taper - A self-holding standard taper
lard oil - A cutting oil made from animal fats for finish machining. largely used on small cutting tools such as
usually mixed with mineral oils to reduce its machinist - A person who is skilled in the drills, end mills, and reamers, and on some
cost and improve its qualities. operation of machine tools. He must be able machines, spindles in which these tools are
to plan his own procedures and have a used.
layout -To locate and scribe on blank stock the
shape and size dimensions required to knowledge of heat-treating principles. multiple-thread screw - A screw made of
machine or form the part. magnesium - A lightweight, ductile metal two or more threads to provide an increased
similar to but lighter than aluminum. lead with a specified pitch.
Id -large diameter
magnetic chuck - A flat, smooth-surfaced music wire - A high-quality steel wire used for
lead -The distance a thread will advance along
making springs. Also called piano wire.
its axis in one complete revolution. Also, a work holding device which operates by
heavy, soft, malleable metal having a low magnetism to hold ferrous metal workpieces
melting point. It has a bright. silvery color for grinding.
-N-
when freshly cut or poured and turns to a major diameter - The largest diameter of a
dull gray with aging. National Standard Drive Mounting - This
straight screw thread.
type of mounting incorporates a ground
lead angle - The angle that the insert is set on malleable - Capable of being extended or recess on the the back of the cutter that fits
the toolholder or boring bar measured to the shaped by hammering or rolling. over the spindle nose and does not need a
center line of the workpiece which has a
mandrel - A precision-made tapered shaft to centering plug. Normally used on cutters
great influence on the performance of the
with a diameter of eight inches or larger, the
tool. Also the angle created by the helix of support work for machining between
centers. cutter is secured to the spindle using four
a thread at the pitch diameter with a plane
bolts on a four-inch bolt circle.
perpendicular to the axis on a straight thread. medium pitch - a cutter with approximately
twice as many teeth as its diameter in NC - National Coarse
lead hole - See pilot hole.
inches. necking - Machining a groove or undercut in a
mesh - To engage, as the teeth between two shaft to permit mating parts to be screwed
gears. tightly against a shoulder or to provide
clearance for the edge of a grinding wheel.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-7
®
Terminology
negative rake - A rake angle that is less than parallels - Hardened steel bars accurately profiling - Machine operation where the tool
90° between the insert rake face and the ground to size and ordinarily made in pairs follows contours instead of following a
surface being cut. in many different sizes to support work in straight path.
precision setups.
negative rake inserts - Inserts that have punch, prick - A solid punch with a sharp
their flanks perpendicular to the face of the parting - The operation of cutting off a piece point, used to mark centers or other locations
insert. Usually used in toolholders or boring from a part held in the chuck of a lathe. on metal.
bars that set the insert in a negative rake for
pawl - A pivoted lever or sliding bolt that pyrometer - A device for measuring the high
clearance.
secures as an automatic directional table temperatures in a heat-treating furnace.
negative - positive turning inserts - A control on a grinder.
PVD - Physical Vapor Deposition - Coating
negative rake insert with a specially designed PCD - Polycrystalline Diamond. Ultra-hard technology. The coating is applied at lower
positive chipbreaker style. Its cutting edges
cutting tool material. For use on non-ferrous temperatures than CVD producing reduced
contact the workpiece with a positive rake.
materials at high speeds. tool friction, improved wear resistance, and
nest - see seat retain edge strength.
pd -pitch diameter
NF - National Fine peen - To draw, bend, or flatten, also, the
nickel - An alloying element which increases formed side of a hammer opposite the face. -Q-
the strength, toughness, and wear and
pilot - A guide at the end of a counterbore quench - To rapidly cool heated metal in water,
corrosion resistance of steels.
which keeps it aligned with the hole. oil brine, or air in the process of heat treating.
nitrating - A case hardening process in which
pilot hole - A starting hole for large drills to quick change tooling - Tool changing
ammonia or some other form of nitrogen is
serve as a guide, reduce the resistance, procedure in which entire pre-gauged cutting
introduced to the surface of certain alloys.
and aid in maintaining the accuracy of the units are exchanged as opposed to individual
nonferrous - Metal containing no iron, such as larger hole. Also called a lead hole. inserts.
brass and aluminum.
pinning - A term used to describe the condition quick return - A mechanism on some machine
normalizing - Process of heating a ferrous of a file clogged with metal filings causing it tools that provides rapid movement of the
metal or alloy to above its critical temperature to scratch the work. ram or table on the return or anointing stroke
and cooling in still air to room temperature to of the machine.
pitch - The distance from any point on a thread
relieve Internal stresses. to the corresponding point on the adjacent
nose - This term is usually used to specify the thread measured parallel to the axis. Also
-R-
cutting end, but usually it relates to the applied to spur gears. see diametral pitch.
rounded tip of the cutting end. R a - A measure of roughness that is 11% less
pitch circle - The line (circle) of contact
than the root mean square (RMS).
nose radius - The radius of the nose of the between two meshing gears.
tool. rack - An array of gears spaced on a straight
pitch diameter - The diameter of a thread at bar.
an imaginary point where the width of the
groove and the with of the thread are equal. radial - In a direction directly outward from the
-O-
center of a circle or sphere or from the axis
pitch line - An imaginary line which passes
off center - Not centered; offset, eccentric, or of a cylinder. The spokes of a wheel, for
through threads at such points that the
inaccurate. example, are radial.
length of the part of the line between adjacent
OD - outside diameter. threads is equal to the length of the line radial depth of cu t - the distance from an
within a thread. uncut surface to a cut surface when
oil hardening - The process of quenching in
measured perpendicular to the axis of an
oil when heat treating alloy steel to bring out plain cutter - A milling cutter with cutting teeth
certain qualities. end mill
on the periphery (circumference) only.
radius - The distance from the center of a circle
oilstones - Molded abrasives in various shapes play - The looseness of fit (slack) between two
to its circumference (outside).
used to hand-sharpen cutting tools. pieces press fit-See force fit.
radial rake - The angle between the radial
overarm - The support for the end of a milling plunge milling - Milling cutter is fed in the axial centerline of a cutter and a radial line that
cutter which is on the opposite side of the direction in order to direct cutting forces into
passes through the center of the cutter and
cutter from the spindle and column. the mass of the machine. Reduces chatter
the cutting point of the insert.
and deflection.
radial runout - The total variation in a radial
-P- positive rake - A rake angle that is more than
direction of all cutting edges in a plane of
90° between the insert rake face and the
pack hardening - A heat-treating process in rotation.
surface being cut.
which the workpiece is packed into a metal radial width of cut - The length of engagement
positive rake inserts - Inserts that have
box together with charcoal, charred leather, of a face nilling cutter.
or other carbonaceous material to case- flanks that incline underneath the face of the
insert. This gives clearance on the cutting rake - That surface of a cutting tool against
harden the part.
edge's flank without the use of negative which the chips bear while being severed.
rake so that it will not rub. If this surface is less than 90" from the
surface being cut, the rake is positive. If
more, the rake is negative.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-8
®
Terminology
rake angle - The angle between the face of the -S- shoulder - A term for the step made between
cutting tool and the work. SAE -Society of Automotive Engineers two machined surfaces.
ram - That part of a shaper which moves back shrink fit - A class of fit made when the outer
SAE steel - Steel manufactured under the
and forth and carries the tool head assembly. member is expanded by heating to fit over
specifications by the Society of Automotive
a shaft, and then contracts or shrinks tightly
ramp milling - Milling process where the Engineers.
machine tool spindle is feeding to the shaft when cooled.
sandblasting - A process of blowing sand by
simultaneously in both an axial and radial side cutter - A milling cutter that has cutting
compressed air with considerable force
direction. teeth on the side as well as on the periphery
through a hose against an object.
or circumference.
rapid traverse - A lever-controlled, power-
scale - The rough surface on hot. finished steel
operated feature of some machines that side cutting edge angle - The angle made by
and castings. Also, a shop term for steel
permits the rapid movement of the worktable the side cutting edge angle and parallel to
rules.
from one position to another. the axis of the shank.
scraper - A hardened steel hand tool used to
reaming, line - The process of reaming two side rake - That surface which slopes to the
scrape surfaces very smooth by removing
or more holes to bring them into very accurate minute amounts of metal. side of the cutting edge. It may be positive
alignment. or negative and is combined with the back
scribe (scribe; scratch awl) - A steel rod 8 rake. See rake.
recalescence - An increase of temperature
to 12 inches long and about 3/16 inches in
that occurs while cooling metal through a slabbing cutter - A wide, plain milling cutter
diameter. It has a long, slender, hardened
range of temperatures in which changes in steel point on one or both ends. having helical teeth. Used for producing
metal occur. large, flat surfaces.
sd - small diameter
recess - An internal groove. See undercut. sine bar - A precision instrument for laying out,
seat - Hardware which supplies support for setting, testing, and otherwise dealing with
refractory metal - A metal with an extremely
the insert for toolholders and boring bars. angular work.
high melting point.
semisynthetic cutting fluid - A cutting sleeve - See drill sleeve.
relief - A term for clearance or clearance solution that is water-based but also contains
angle. slitting saw - A narrow milling cutter designed
some oil.
for cutoff operations or for cutting narrow
RH - right hand
sector - A device that has two radial, beveled slots.
rigidity - The stiffness of a machine set up and arms which can be set to include any number
slotter - An attachment which operates with
its related fixtures. of holes on the indexing plate of a dividing
a reciprocating motion. Used for machining
head to eliminate recounting the holes for
root diameter - See minor diameter. internal slots and surfaces.
each setting.
RMS - Root Mean Square. A measure of soft hammer - A hammer made of brass,
set - The bend or offset of a saw tooth to
roughness. The perfect surface that would copper, lead, or plastic to a non-marring
be formed if all of the high points of a surface provide a clearance for the blade while
finished surfaces on machines or
cutting. Also, the permanent change in the
were used to fill all of the low points of a workpieces.
form of metal as the result of repeated or
surface.
excessive strain. spacers - Washer like devices mounted onto
rockwell hardness - A measure of hardness arbors for proper spacing of cutters.
set screw - A plain screw used principally
calculated from the difference in depth of
forlocking adjustable parts in position. spherodizing - A process of heat treating
penetration of an indenture between a major
steel to produce a grain structure that is
and minor load. setup - The preparation of a machine tool to
complete a specific operation. It includes relatively soft and machinable.
root - The inner most surface of a thread form.
mounting the workpiece and necessary spindle - A rotating device widely used in
roughing - The fast removal of stock to reduce tools and fixtures, and selecting the proper machine tools such as lathes, milling
a workpiece to approximate dimensions, speeds, feeds, depth of cut, and coolants. machines, drill presses, and so forth, to hold
leaving only enough material to finish the the cutting tools or the work, and to give
SF - standard form
part to specifications. them their rotation.
roughness - A term describing the irregularities sfpm - surface feet per minute
spindle speed - The RPM at which a machine
of a surface. shank - That part of a tool or similar object is set. See cutting speed.
which connects the principal operating part
rpm - revolutions per minute spindle tilt - The slight tilt of a spindle relative
to the handle, socket, or chuck by which it
rule, hook - A rule with a hook on the end for to the the parallel surface of the finshed
is held or moved.
measuring through pulley holes and in similar workpiece material.
shear angle - A cutter with a negative radial
places. spot facing - Finishing a bearing surface
rake and a positive axial rake.
running fit - A class of fit intended for use on around the top of a hole.
shell mill - A hollow bodied face mill designed
machinery with moderate speeds, where spring collet - See collet.
accurate location and minimum play are to be mounted on a stub arbor by means of
acentering hole. It has a keyway across its spur gear -A gear having teeth parallel to the
desired.
back to engage the spindle drive keys and axis of the shaft on which it is mounted.
is commonly less than six inches in diameter.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-9
®
Terminology
square, solid (toolmaker’s tri square) - A swing -The dimension of a lathe determined by thread - A helical projection of uniform section
very accurate try square in which a steel the maximum diameter of the work that can on the internal or external surface of cylinder
blade is set firmly into a solid, rectangular- be rotated over the ways of the bed. or cone. Also, the operation of cutting a
shaped handle so that each edge of the screw thread.
synthetic cutting fluid - Water-based cutting
blade makes an angle of exactly 90" with the
solution that contains no oil. thread angle - The angle formed by the two
inner face (side) of the handle.
sides of the thread (or their projections)
square surface - A surface at a right angle with each other.
with another surface. -T-
thread axis - A line running lengthwise through
square threads - A thread hating a depth. tailstock -That part of a machine tool. such as the center of the screw.
width. and space between threads that are a lathe or cylindrical grinder which supports
thread crest - The top surface joining the two
equal. It is used on heavy jack screws, vise the end of a workpiece with a center. It may
sides of a thread.
screws, and other similar items. be positioned at any point along the way of
the bed, and may be offset from center to thread depth - The distance between the
starting speeds and feeds - The process of
machine tapers. crest and the root of a thread.
setting initial cutting specifications.
tang - The flat on the shank of a cutting tool, thread milling - A thread milling operation
steady rest - A support that is clamped to the
such as a drill, reamer or end mill, that fits a consists of circular rotation of the tool about
bed of a lathe used when machining a long
slot in the spindle of a machine to keep the its own axis together with an orbiting motion
workpiece. Sometimes called a center rest.
tool from slipping. Also, the part of a file that along the bore or workpiece circumference.
stellite - A cast alloy of chromium, cobalt, and fits into a handle. During such an orbit, the tool will move
sometimes tungsten, used to make lathe vertically one pitch length, creating the
tangential force - Action in a direction
cutter bits that will stand exceptionally fast required thread form.
tangential to the revolving workpiece and
speeds and heavy cuts.
represents resistance to the rotation of the thread pitch - The distance from a point on one
step block - A fixture designed like a series workpiece. screw thread to a corresponding point on
step to provide support at various heights the next thread.
tan L - tangent angle formula
required for setups.
thread pitch diameter - The diameter of a
tap - A tool used to cut threads on the inside of
step cutter - A cutter in which each insert is screw thread measured from the thread
a round hole.
stepped in a seperate position, both axially pitch line on one side to the thread pitch line
and radially. taper - A uniform increase or decrease in the on the opposite side.
size or diameter of a workpiece.
stock - A term for the materials used to make thread root - The bottom surface joining the
parts in a machine tool. Also, the die stock tapered chip- Chips are tapered because the sides of two adjacent threads.
used for threading dies. angle of entry in milling is constantly
changing. throw - The crankpin on a crankshaft. Also, the
stop - A device attached to a machine tool to length of the radius of a crank, an eccentric,
limit the travel of the worktable and tapping - The process of cutting screw threads or a cam.
sometimes the work head. in a round hole with a tap (an internal thread
tir - Total indicator runout. See radial runout.
cutting tool).
straddle milling - A milling setup where two
T-bolt - Term for the bolts inserted in the T-slots tolerance - The allowable deviation from a
side milling cutters are spaced on an arbor
standard size.
to machine two parallel surfaces with a of a worktable to fasten the workpiece or
single cut. work-holding device to the table. tool bit - A small cutting tool that is clamped in
a toolholder and is reground when it
stress - The internal force or resistance T-land - A negative land that is ground on the
face of the insert from the cutting edge becomes dull.
developed in steel which was hardened,
extensively machined. or cold worked. inward. Offers maximum insert edge tool steel - A general classification for high-
protection and strength. carbon steel that can be heat treated to a
surface feet per minute (SFM) - The surface
hardness required for metal cutting tools
speed of the work with respect to the tool. tempering - A heat-treating process to relieve
the stresses produced when hardening such as punches, dies, drills, taps, reamers,
To find the SFM multiply the RPM by the
and so forth.
diameter in inches times .2618. and to impart certain qualities, such as
toughness-sometimes called “drawing.” tpf - taper per foot
surface finish - The physical characteristics
of the surface of a machined workpiece. template - A pattern or a guide for laying out tpi - thread per inch
Normally refered to as roughness. or machining to a specific shape or form. traverse - One movement across the surface
surface grinding - The process of grinding tensile strength - The property of a metal of the work being machined.
flat surfaces on a surface grinding machine. which resists force applied to pull it apart.
trepanning - Cutting a groove in a solid part in
With special setups, angular and form thermal cracks - Cracks that form in a cutting the form of a circle and removing the center
surfaces may also be ground. tool as a result of high temperatures core as a single piece.
surface plate - An accurately machined and encountered during metalcutting operations.
true rake angle - Describes the angle between
scraped flat metal piece (usually of cast To limit thermal cracks, use an insert with a
the reference plane and the face of the
iron) used to check the flatness of surfaces. more heat-resistant grade
insert . The true rake angle equals the radial
surface symbol - ANSI approved symbols rake angle when the lead angle equals zero.
that are used to designate control of
workpiece surface irregularities.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-10
®
Terminology
truing - The act of centering or aligning a -W- work hardening- When a material is machined
workpiece or cutting tool so that an operation ways -The flat or V-shaped bearing surfaces at a high temperature, the material will harden
may be performed accurately. Also, at a harder rockwell value than was
on a machining tool that guide and align the
correcting the eccentricity or out of round origionally intended.
parts which they support.
condition when dressing a grinding wheel.
worm- The threaded cylinder or shaft designed
waviness - The widest-spaced irregularities
T-slot - The slots made in the tables of machine measured along the workpart surface. to mesh with a worm gear.
tools for the square-head bolts used to
worm gear - A gear with helical teeth made to
clamp the workpiece, attachments, or work- wheel dresser - A tool or device for dressing
conform with the thread of the mating worm.
holding fixtures in position for performing or truing a grinding wheel.
the machining operations. wrought iron - A commercially pure form of
wiper - Large corner radius inserts that are
iron with minute slag inclusions which make
TT - table travel in feet per minute designed to smooth the peaks of feed marks
it soft, tough, and malleable.
and improve the surface finish.
tumbler gears - A pair of small lever-mounted
wrpm - revolutions per minute of workpiece
gears on a lathe used to engage or to change work- Acommon term for a workpiece or part
the direction of the lead screw. being machined. ww - width of wheel
turning - A machining process where a working drawing - A drawing, blueprint, or
workpiece is rotated against a single-point sketch of a part, structure or machine.
tool to form flat or contoured surfaces
concentric with the longitudinal axis of the Metric Conversion Chart
workpiece.
turning center - A lathe -type NC machine tool inches x 25.4 = millimeters(mm) x 0.03937 = inches
that is used for automatic I.D. turning, feet x 0.3048 = meters(m) x 3.281 = feet
O.D. turning, boring, threading, and facing Linear yards x 0.9144 = meters(m) x 1.0936 = yards
parts. Measurements miles x 1.6093 = kilometers(km) x 0.6214 = miles
turret lathe - An engine lathe on which the inches x 2.54 = centimeters(cm) x 0.3937 = inches
compound rest has been replaced by multi- microinches x 0.0254 = micrometers(µm) x 39.37 = microinches
tool turrets mounted on the cross slide and
tailstock. horsepower x 0.746 = kilowatts(kW) x 1.34 = horsepower
Power
two-lip end mill - An end milling cutter designed ft-lbf/min x 0.0226 = watts(W) x 44.25 = ft-lbf/min
with teeth that cut to the center so that it may
be used to feed into the work like a drill. pound-inches x 0.11298 = newton-meters(Nm) x 8.851 = pound-inches
Torque
pound-feet x 1.3558 = newton-meters(Nm) x 0.7376 = pound-feet
-U-
inches2 x 645.16 = millimeters2(mm2) x 0.00155 = inches2
Ultimate material strength - The maximum 2 2 2
inches x 6.452 = centimeters (cm ) x 0.155 = inches2
strength or stress that a material is capable 2 2 2
feet x 0.0929 = meters (m ) x 10.764 = feet2
of withstanding without breaking under a Area
gradually and uniformly applied load.
2 2 2
yards x 0.8361 = meters (m ) x 1.196 = yards2
acres x 0.4047 = hectares(ha) x 2.471 = acres
UNC - Unified National Coarse
miles2 x 2.590 = kilometers2(km2) x 0.3861 = miles2
uncoated carbide - Produced by combining
tungsten carbide with a cobalt binder. Slowly inches3 x 16387 = millimeters3(mm3) x 0.000061 = inches3
falling out of favor. 3 3 3
inches x 16.387 = centimeters (cm ) x 0.06102 = inches3
UNF - Unified National Fine inches 3
x 0.01639 = litres(L) x 61.024 = inches3
universal grinder - A versatile grinding quarts x 0.94635 = litres(L) x 1.0567 = quarts
machine designed to perform both internal gallons x 3.7854 = litres(L) x 0.2642 = gallons
and external grinding operations; including Volume feet3 x 28.317 = litres(L) x 0.03531 = feet3
straight and tapered surfaces on tools and 3 3 3
feet x 0.02832 = meters (m ) x 35.315 = feet3
cutters.
fluid oz x 29.57 = milliliters(mL) x 0.03381 = fluid oz
universal milling machine - A milling machine yard3 x 0.7646 = meters3(m3) x 1.3080 = yard3
with a worktable that can be swiveled for
teaspoons x 4.929 = milliliters(mL) x 0.2029 = teaspoons
milling helical work. It is always supplied
with attachments, including an indexing cups x 0.2366 = liters(L) x 4.227 = cups
fixture.
Common mega (M) = 1,000,000 or 106 hecto (h) = 100 or 102 milli (m) = 0.001 or 10-3
universal vise - A vise designed for holding
Metric Prefixes kilo (k) = 1,000 or 103 centi (c) = 0.01 or 10-2 miro (µ) = 0.000,001 or 10-6
work at a double or compound angle. Also,
a toolmaker’s vise.
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-11
®
Conversion Charts
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-12
®
Safety
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-13
®
Knurling Tools
Dorian offers a wide range of knurling tools to cover most knurling
applications. Since the introduction of Dorian’s modular knurling
tool system, knurling has never been easier. The knurl tools range
from cutting to forming a knurling pattern. The cutting style knurl
tools have revolutionized knurling. It is faster and requires less
pressure to create a knurl over forming. A wide range of knurl
wheel pitches are also available.
Indexable Cutting Tools
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
G-14
All Dorian products manufactured in the United States, East Bernard, Texas
Slot Grip, CNC Marker, TDEX, DoveDex, QuaDex, FastDrill, The First Choice Technology, DorNotch and Dorian Tool are trademarks of Dorian Tool
International and are used as such herein. The absence of a product, service name, or logo from this list does not constitute a waiver of Dorian Tool’s
trademark or other intellectual property rights concerning that name or logo.