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I

The Tools of the


Tools
Industr
Industryy

Our Commitment
For over 20 years Dorian Tool has been an active player in the metal
working and other related manufacturing industries, particularly in the
research and development of highly technical, innovative tooling. The
continued focus on improving the design and use of the latest technology
in production has resulted in tools which simplify machining processes,
enhance manufacturing quality and increase production output. Our
tools are admired for being user friendly and we have received
admiration from machine shops, large and small, from around the world
for significantly improving their profitability.

Dorian Tool offers a wide range of high performance tooling to cover the
needs of a wide range of industries. Whether machining parts for
automotive, aerospace, oil, defense or other industrial applications;
large parts or small; no matter the size or complexity, the unmatched
quality of Dorian Tool products “Will Turn Machining Into Profit”.
“Tomorrow’s Technology in Today’s Machine Tools”, is Dorian Tool’s
vision and guiding principle. This reflects our total commitment to help
in realizing the future aspirations of today’s customers by supplying
the most advanced tooling with the highest standard of quality and
innovative technology.
To remain in the lead, Dorian Tool is continuously upgrading its
manufacturing capabilities. Through the implementation of Quality
Management System using the ISO 9000 standard, the pursuit of new
product developments, product application training and by providing
dedicated engineers for technical support, we feel that our position as
an industry leader is secure. As a result, customers can expect to have
all their needs met in a quick, courteous manner, from tooling
recommendations, to order placement, to delivery.

We at Dorian Tool, have committed ourselves to provide the highest


quality of service to our customers. We will continue to strive to improve
and welcome any suggestions on how to become your first choice. Our
Quality Assurance Department is responsible for ensuring that our
products and service delight you. They are also responsible for
investigating any contrary feedback from our customers and are trained
to resolve any issues that may arise. If you have encouraging comments
or any concerns to express, please contact:

Quality Assurance Department


Tel.: 1-800-627-0266 Ext. 270
e-mail: QA@doriantool.com

Dorian Tool Headquarters


East Bernard, TX
II
III
IV
®

For
Carbon and Alloy Steel
Medium
Machining
PM
Finishing Roughing
PF PR
Extreme
Finishing Heavy Duty
Roughing
XF Negative Inserts
HR
DHCP25
DHCP15 DHCP35

DASK10
DHCP40

Harder insert Stronger insert


Select the turning operation and Select the proper insert
Finishing choose the insert geometry. chipbreaker and grade. Roughing
UF (See pages A-14 to A-15) (See page A-26) UR
Medium
UM

DHCP15 DHCP40
Positive Inserts
DHCP25
• New General Application • New High Performance
Alloy Steel Grades Alloy Steel Grades
RDHW APKT
SEKT
OEMT SDMT
RPET SEHT

DHCP35M DHCP40M DASP20M


DHCP25M Select the milling operation and choose the insert geometry DASP35M
DVP56M with the proper grade. (See page E-26) DHP435M

Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)

DC656
DASK10 DHK425

LCMX_EX
WCMX_UME WCMX_URE
Select the proper Choose the proper insert
drilling insert geometry grade for the application.
for the drill. (See page F-7)
(See page F-15)

DVP56
DHCP25 DHCP40
• New Inserts • New Technology
• New Grades • Better Tool Life
• New Geometry SGTN • Higher Productivity
• New Chipbreaker • Higher Profitability

DC656
V For cutting data (See page D-3)
®

For
Austenitic Stainless Steel
Medium
Machining
MP

Extreme
Finishing Roughing
XF Negative Inserts EPX
DHK425

DASK10 DHCM35

Harder insert Stronger insert

Finishing Select the turning operation and Select the proper insert Roughing
SSF choose the insert geometry. chipbreaker and grade. SSF
(See pages A-14 to A-15) Medium (See page A-28)
SSF

DHCM35 Positive Inserts DHCM35

DHCM35
• New General Application • New High Performance
Stainless Steel Grades Stainless Steel Grades
APHX1

OEET SEHX

DASK25M
Select the milling operation and choose the insert geometry
DASK10M with the proper grade. (See page E-27) DHK425M

Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)

DVP10
DASK10 DHK425

LCMX_EX
WCMX_UME WCMX_UME
Select the proper Choose the proper insert
drilling insert geometry
grade for the application.
for the drill. (See page F-7)
(See page F-15)
DHP440
DHCP25 DHCP40
• New Inserts • Sharper Cutting Edge
• New Grades SGTN • New Coatings
• New Geometry • High Productivity
• New Chipbreaker • High Profitability

DC656
For cutting data (See page D-3)
VI
®

For
Cast Iron Machining
Medium
KR

Extreme
Finishing Roughing
XF Negative Inserts PR
DHCK10

DASK25 DHCP15

Harder insert Stronger insert

Finishing Select the turning operation and Select the proper insert Roughing
KM choose the insert geometry chipbreaker and grade KM
(See pages A-14 to A-15) Medium (See page A-30)
KM

DASK10 Positive Inserts DHK425

DASK25
• New General Application • New High Performance
Cast Iron Grades Cast Iron Grades
APHW

OEEW RPMW

DASK25M
Select the milling operation and choose the insert geometry
DASK10M with the proper grade (See page E-28) DHK425M

Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry grade for the application
(See page B-11) (See page B-30)

DVK10
DASK10 DHK425

LCMX_EX
WCMX_UME WCMX_UME
Select the proper Choose the proper insert
drilling insert geometry grade for the application
for the drill (See page F-7)
(See page F-15)
DHP440
DHCP40 DHCP40
• New Inserts • Better Tool Life
• New Grades SGTN • Higher Productivity
• New Coatings • Higher Profitability

DASK25
For cutting data (See page D-3)

VII
®

For
Aluminum and Nonferrous
Machining
Negative Inserts
XF
XF XF

DLX410 DLX410
DLX410 Select the turning operation and choose the insert geometry.
(See pages A-14 to A-15) Select the proper insert chipbreaker and grade.
(See pages A-32 and A-34) FALP
FALP
Positive Inserts
FALP

DKT10
DKT10

DKT10
• The Most Advanced High • The Most Advanced
Performance Aluminum Grades Geometry For Aluminum
WCGX

SEHT OEET

DKT10M
Select the milling operation and choose the insert geometry
DLX410M with the proper grade. (See pages E-29 to E-30) DLX410M

Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)

DVK10
DASK10 DASK10

LCMX_EX
WCGX WCGX
Select the proper Choose the proper insert
drilling insert geometry grade for the application.
for the drill. (See page F-7)
(See page F-15)
DASP20
DKT10 DKT10
• New Inserts • Ultra Smooth Surface
• New Grades SGTN • Micro Coatings
• New Geometry • Sharp Cutting Edges
• High Positive Chipbreaker • Optimum Chip Control

DK25
For cutting data (See page D-3)

VIII
®

For
High Temper Alloy
Machining
Negative Inserts
MP
XF EPX

DASK10 DASK25 DHCM35


Select the turning operation and choose the insert geometry
(See pages A-14 to A-15) Select the proper insert chipbreaker and grade
UE (See page A-36) UE
Positive Inserts
UE

DASK10 DHK425

DASK25
• High Performance • High Perpformance
High-Temper Alloy Grades High-Temper Alloy Geometry

OEET

APHX1 SELT

DASK25M
Select the milling operation and choose the insert geometry
DASK10M with the proper grade. (See page E-31) DHK425M

Laydown
On Edge DorNotch
Select the proper threading Choose the proper insert
insert geometry. grade for the application.
(See page B-11) (See page B-30)

DVK25
DASK10 DHK425

LCMX_EX
WCMX_UME WCMX_UME
Select the proper Choose the proper insert
drilling insert geometry grade for the application.
for the drill. (See page F-7)
(See page F-15)
DHP440
DHCP40 DHCP40
• New Inserts • New Coatings
• New Grades • Better Tool Life
• New Geometry SGTN • Higher Productivity
• New Chipbreaker • Higher Profitability

DASK25
For cutting data (See page D-3)
IX
®

Graphic Index

Turning and Boring System . . . . . . . . . . . . . . . . . . . .Page A-1

Threading and Grooving System . . . . . . . . . . . . . . . .Page B-1

Screw Machine System . . . . . . . . . . . . . . . . . . . . . .Page C-1

Cut-Off System . . . . . . . . . . . . . . . . . . . . . . . . . . . Page D-1

Milling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page E-1

Indexable Drill System . . . . . . . . . . . . . . . . . . . . . . . Page F-1

Advertising Index . . . . . . . . . . . . . . . . . . . . . . . Page XI


Terminology and Conversion Charts . . . . . . . . . . . Pages G-1 to G-12
Dorian Tool International Sales Policy . . . . . . . . . . . . Page G-13

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

X
ile
ou Ne ed Wh of
gY ne
erythin sing O
Get Ev ney By Choo g Sets!!
Mo olin
Saving xtensive To
Our E Tool Sets

Turning and Boring Sets:


ST5CR Utility Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-86
Turning and Boring STUCR Miniature Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-112
STCMB Medium Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-112
TPBN Medium Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-120
TPBN Large Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-120
SSQDR QuadVex Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-127
SCLCR Miniature Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-129
SDUCR Miniature Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-129
TNMG Medium Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-152
CNMG Medium Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-152
SWUCR Medium Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-168
SWUCR Miniature Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-168
Threading DCGT Aluminum Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-193
DCGT Aluminum Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-193
CNMG Double Insert Boring Bar Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-194
WNMG Double Insert Boring Bar Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-194
TCGT Aluminum Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-198
TCGT Aluminum Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-198
TNMG Roughing Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-76
WNMG Roughing Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-76
CNMG Roughing Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-90
DNMG Roughing Turning Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-90
TCMT Turning, Boring and Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-96
Milling CNMG Recycle Turning and Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-123
CCMT Double Insert Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-37
TCMT Double Insert Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-37
TCMT Turning and Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
WCMT Turning and Boring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12

Threading Sets:
STVOR Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-180
SER Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-180
MTVOR Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-198
SNR Threading Bar Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38
Cut-Off NSR Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-91
NER Threading Toolholder Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-91

Milling Sets:
QV QuadVex Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-101
E90 Aluminum End Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-194
E90 Alloy Steel End Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-194
D60 60° Dovetail Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-198
F45 Face Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38
TCMT Turning, Boring and Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-96
REC Face Mill and Turning Set for CNMG Negative Turning Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-123
Knurling RF Round Face Mill Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-127
DMS Multi Rake Milling Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-127
RCC Face Mill and Turning Set for CCMT Positive Turning Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-177

Cut-Off Sets:
SGT Slot Grip Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-89
SGTA Slot Grip - The Best Cut-Off System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-104

Knurling:
KTCM Knurling Tools for CNC and Manual Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-108

Accessories:
Accessories
TJP TruJaws CNC Power Chuck Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
TJPES Six Easy Steps to Use The TruJaws CNC Power Chuck Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47
SDN Super Quick Change Tool Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-58
NVIT Vertical Index Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-61
SDEX SmartDex Electro-Pneumatic Automated Indexing Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-66
PDEX PowerDex Electro-Mechanical Automated indexing Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-70
MMRA Right Angle Milling Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-86
DK CNC Marker - Mechanical Multi-Character Marking Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-116
SP Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-204

XI
Dorian Tool
Turning and Boring System

A-1
Dorian Tool has a complete line of internal and external
products for lathe work available in both inch and metric
sizes. Choose from positive inserts or negative,
steel shanks or carbide, or even between five
different locking systems. Our inserts are
designed to provide solutions for any material
and give results that are superior
across the industry. With a wide
range of locking options and
many insert geometries to
choose from, the Dorian
Tool line of lathe tooling
will satisfy most any
shop owner.

A-2
®

Turning and Boring Index

Turning and Boring


Technical Data
Techology . . . . . . . . . . . . . . . . . . . . Page A-6

Turning and Boring Technical Data . . . . . . . . . . . . .Pages A-11 to A-38

Turning and Boring


Inserts
Turning Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page A-39

Turning and Boring


Toolholder (Inch)
Toolholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages A-76 to A-77

Boring Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages A-142 to A-143

Turning and Boring


Toolholder (Metric)
Metric Toolholders . . . . . . . . . . . . . . . . . . . . . . . .Pages A-182 to A-183

Metric Boring Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page A-195


Turning and Boring
Spare Parts

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages A-202 to A-204

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-3
Boring Bar Sets Gallery

A-4
Innovative Milling is our Standard

A-5
TM

Turning and Boring


Quick Index
Turning and Boring
Technical Data

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7


Turning and Boring Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8
Steel and Alloy Steel Turning and Boring Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Turning and Boring

Turning and Boring Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10


Toolholder and Boring Bar Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Insert Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 to A-15
Inserts

Material Characteristic Charts for Turning and Boring. . . . . . . . . . . . . . . . . . . . . . A-20 to A-21


Turning and Boring Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
Turning and Boring Application Data Chart. . . . . . . . . . . . . . . . . . . . . . . . . . .A-27
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Stainless Steel Turning and Boring Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8
Turning and Boring Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Turning and Boring Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Toolholder and Boring Bar Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Insert Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 to A-15
Material Characteristic Charts for Turning and Boring. . . . . . . . . . . . . . . . . . . . . . A-22
Turning and Boring Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
Turning and Boring

Turning and Boring Application Data Chart. . . . . . . . . . . . . . . . . . . . . . . . . . .A-29


Toolholder (Inch)

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7


Cast Iron Turning and Boring Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8
Turning and Boring Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Turning and Boring Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Toolholder and Boring Bar Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Insert Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 to A-15
Material Characteristic Charts for Turning and Boring. . . . . . . . . . . . . . . . . . . . . . A-22 to A-23
Turning and Boring Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30
Turning and Boring Application Data Chart. . . . . . . . . . . . . . . . . . . . . . . . . . .A-31
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Aluminum Turning and Boring Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8
Turning and Boring Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Turning and Boring Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Toolholder (Metric)
Turning and Boring

Toolholder and Boring Bar Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11


Insert Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 to A-15
Material Characteristic Charts for Turning and Boring. . . . . . . . . . . . . . . . . . . . . . A-23
Turning and Boring Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32
Turning and Boring Application Data Chart. . . . . . . . . . . . . . . . . . . . . . . . . . .A-33
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Nonferrous Material Turning and Boring Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8
Turning and Boring Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Turning and Boring Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Toolholder and Boring Bar Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 1
Insert Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 to A-15
Material Characteristic Charts for Turning and Boring. . . . . . . . . . . . . . . . . . . . . . A-24
Turning and Boring Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34
Turning and Boring Application Data Chart. . . . . . . . . . . . . . . . . . . . . . . . . . .A-35
Turning and Boring

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7


High Temper Alloy
Spare Parts

Turning and Boring Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8


Turning and Boring Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Turning and Boring Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Toolholder and Boring Bar Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Insert Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 to A-15
Material Characteristic Charts for Turning and Boring. . . . . . . . . . . . . . . . . A-24 to A-25
® Turning and Boring Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-36
Turning and Boring Application Data Chart. . . . . . . . . . . . . . . . . . . . . . . . . . .A-37

A-6
TM

Turning and Boring

Turning and Boring


Technical Data
, a system designed to maximize tooling
performance and productivity enhancement. The system
supplies tooling specifications, technical data, machining
solutions and the best tooling choices to optimize

Turning and Boring


machining results.

Inserts
PM

PF PR
XF HR
DHCP25

Turning and Boring


DHCP15 DHCP35

Toolholder (Inch)
DASK10 Medium DHCP40

Slo
st er we
r
Fa
Finishing Roughing

Harder insert PM Stronger insert

Turning and Boring


Toolholder (Metric)
PF PR

XF HR
Turning and Boring
Spare Parts

A-7
TM

Turning and Boring


Made Simple
Turning and Boring
Technical Data

System will guide you to determine which Insert Gometry,


Grade and Chipbreaker will best work for a specific material, machining
application and cutting condition.

To achieve , follow the Dorian Search Steps:


Turning and Boring
Inserts

Step 1: Material Step 4: Insert Grade Step 7: Depth of Cut


Step 2: Turning Application Step 5: Insert Geometry Step 8: Feed Rate
Step 3: Cutting Condition Step 6: Insert Chipbreaker Step 9: SFM (Surface Feed per Minute)

With given information:

Step 1: Select toolholder or boring bar using Toolholder and Boring Bar Selection Chart
Turning and Boring

(Page: A-11)
Toolholder (Inch)

Step 2: Select insert geometry using Insert Geometry Selection Chart (Pages: A-14 to A-15)

Step 3: Select the insert grade and chipbreaker using Turning and Boring
Insert Grade Selection Chart (Pages: A-26 to A-36)

Step 4: Start your operation by using the cutting data calculated in Turning and Boring
Application Data Chart (Pages: A-27, A-29, A-31, A-33, A-35, and A-37)

Step 5: Make necessary adjustments to optimize your turning results using Turning
Toolholder (Metric)
Turning and Boring

and Boring Application Data Chart (Pages: A-27, A-29, A-31, A-33, A-35, and A-37)

Using the Application Data Chart:

Conditions: Adjustments:
Finishing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Roughing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the right of the chart for stronger grade
Smooth Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Interrupted Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Turning and Boring

High RPM: . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Spare Parts

Low RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Insert Edge Wear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the left of the chart for harder grade
Insert Breakage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
®

A-8
TM

Turning and Boring


Work Sheet

Turning and Boring


Technical Data
To simplify the manufacturing processes, Date:_______________
please fill in the blanks.

Part Name:_________________________________________________
Drawing Number:__________________________________Quantity________
Job Number:_________________________________________________

Turning and Boring


O.D Turning Facing I.D. Turning

Inserts
Turning and Boring
Dorian Search Steps Operation Data P ag e

Toolholder (Inch)
High Temper
Step 1: Material Steel Stainless Steel Cast Iron Aluminum Nonferrous
Alloy

Step 2: Turning Application X-Finishing Finishing Medium Roughing H-Roughing

Step 3: Cutting Conditions Light Cut Smooth Cut Interrupted Cut Roughing H-Roughing

35° 55°

Turning and Boring


Toolholder (Metric)
Step 4: Insert Geometry 60° 80° 80° Square Round
Diamond Diamond Triangle Trigon Diamond

Step 5: Insert Grade

Step 6: Insert Chipbreaker

Step 7: Depth of Cut


Turning and Boring

Step 8: Feed Rate


Spare Parts

Step 9: SFM
(Surface Feed per Minute)

A-9
®

Turning and Boring Insert Performance Test Report

Territory# ______________________________________
Sales Order# ___________________________________
Turning and Boring

Date: _________________________________________
Technical Data

Company: Company: District Name:

Dorian Dealer

Dorian Tool
Street: Street: Manager Telephone: (979) 282-2861 Ext:
Customer

City: City: Product Name:


State: State: Manager Telephone: (979) 282-2861 Ext:
Zip: Zip: Customer Name:
Country: Country: Service Telephone: (979) 282-2861 Ext:
Name: Name: Test Insert Requested

Request
Contact

Contact
Title: Title: U PC Description Grade QTS

Insert
P h o n e: P h o n e:
F ax: F ax:
Email: Email:
Turning and Boring

Manual Lathe Roughing Application Type Description


Machine Type

Machining

Vertical Lathe General Turning Application Toolholder

Tool Type
Inserts

Type of

CNC Turning Center High Precision Finishing Application Boring Bar


Sw iss Screw Machine Special Turning Application Special

Insert #1 Insert #2 Best Performance Workpiece

Manufacturer #
Geometry #
Insert Data

Chipbreaker #
Turning and Boring
Toolholder (Inch)

E dge #
Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Casting #
Workpiece
Material

Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Total Number of Inserts #
Toolholder (Metric)
Turning and Boring

Depth of Cut ap #
Length of Cut lm #
Cutting Conditions

Chip Load per Tooth fz #


Advance per Revolution fn #
Feed Rate vt #
Surface Feed S FM #
Revolution per Minute R PM #
Thread TP I #
Type of Coolant #
Horsepow er Required #
Cutting Time x Piece #
Cutting Results

Parts x Edge #
Turning and Boring

Tool Life x Edge #


Spare Parts

Cutting Edge x Insert #


Parts x Insert #
Reason for Indexing #
Surface Finish RMS #
Purchasing Price of Insert #
Cost Data

Cost of Insert x Hour #


Cost of Insert x Part #
Cost of Insert x Job #

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-10
®

Turning and Boring Technical Data

Toolholder and Boring Bar Selection Chart


M-Style Machining Application Negative Insert Shape

Turning and Boring


Technical Data
External B e st Good Average Roughing Medium Finishing

Roughing Medium Finishing

Internal

P-Style Machining Application Negative Insert Shape

Turning and Boring


External Good B e st Good Roughing Medium Finishing

Inserts
Roughing Medium Finishing

Internal

W-Style Machining Application Negative Insert Shape

Turning and Boring


Toolholder (Inch)
External Good B e st Average Roughing Medium Finishing

Roughing Medium Finishing

Internal

C-Style Machining Application 11° Positive InsertShape

Turning and Boring


Toolholder (Metric)
Not B e st Average
External Roughing Medium Finishing
Recommended
Roughing Medium Finishing

Internal

S-Style Machining Application 7°/ 11°/ 15° Positive InsertShape


Turning and Boring

Not
External Average B e st Roughing Medium Finishing
Recommended
Spare Parts

Roughing Medium Finishing

Internal

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-11
®

Turning and Boring Technical Data

Boring Bar Clamping Systems


Turning and Boring
Technical Data

Guidelines for Utilizing Tools for Internal Work

• When choosing a boring bar, always try to select the


largest shank diameter that the application will allow.

• As a rule of thumb, never allow a boring bar to extend


more than four times its diameter from the end of its
clamping surface.

• Using boring bars with coolant through the shank can Note: This rule is for steel boring bars only.
greatly enhance the removal of chips and improve Carbide boring bars are effective with an
surface finish on deep bores or blind holes. overhang of up to seven times the bar
Turning and Boring

diameter.
• Be sure to use a stable, properly sized clamping method
Inserts

to secure a boring bar. Use the following information


as a guide:

Clamping Length: 3-4 x bar diameter


Hole Tolerance: H8
Surface Finish: 32µ in Ra
Hardness: 45 HRC minimum
Turning and Boring

Boring Bar Clamping Selection


Toolholder (Inch)

Note: Not all Dorian Tool boring bars are


available with coolant through the shank.
Integral bar or flange
mounting. Most rigid
but not adjustable.

B e st

Minimizing Vibration
Split block holder.
L e ss Insert Radius Cutting Rake
Toolholder (Metric)
Turning and Boring

Provides maximum
surface area for Vibration
clamping.
Use a smaller radius Use a positive cutting
to limit vibration. rake to limit vibration.

Good

Cylindrical holder with


screws. Limited
r = .001
strength and vibration
dampening ability. DO
NOT USE WITH
CARBIDE BARS.

r = .004
Turning and Boring

F ai r
Spare Parts

V-groove with screws.


See cylindrical holder r =.016
with screws.

More
Not Recommended Vibration r = .032

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-12
®

Turning and Boring Technical Data

Selecting Insert Size

Turning and Boring


Technical Data
Factors for Determining Effective
Cutting Edge Length Effective Insert Cutting Edge by Insert Shape

• Shape - As the point angle of an insert


becomes smaller, the strength of the
insert declines. An 80° triangle insert
will be stonger than a 35° diamond Roughing
insert.

• Type - Insert type must be taken into


consideration in addition to shape. RNM_ SNM_
Some cutting geometries are designed
for roughing and some for finishing.

Turning and Boring


• Toolholder lead angle - As the

Inserts
toolholder lead angle increases, the
length of the effective cutting edge Multi-Application
required for a cut also increases.

• If the depth of cut is greater than the


effective cutting edge, either a smaller
depth of cut or a larger size insert CNM_ WNM_ TNM_
should be selected.

• Variables for determining effective


cutting edge.

Turning and Boring


Toolholder (Inch)
Finishing
a p = Depth of Cut
l = Total Insert Cutting Edge
la = Effective Cutting Edge
M e = Tracing Angle DNM_ VNM_
Ψr = Toolholder Lead Angle
Ψre = Ψr -Me = Effective Lead Angle

Effective Insert Cutting Edge Length for Selected Lead Angles


Lead Angle (Ψr)

Turning and Boring


Toolholder (Metric)
Cutting 0° 3° 5° 15° 30° 45° 60° 75°
Depth (ap)
Effective Cutting Edge Length (la) of the Insert
Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm
Turning 0.010 0,25 0.010 0,25 0.010 0,25 0.012 0,30 0.014 0,35 0.020 0,50 0.036 0,90
0.020 0,50 0.020 0,50 0.021 0,53 0.023 0,58 0.028 0,70 0.039 0,98 0.072 1,80
0.040 1,00 0.040 1,00 0.041 1,03 0.046 1,15 0.056 1,40 0.078 1,95 0.145 3,63
0.080 2,00 0.080 2,00 0.083 2,08 0.092 2,30 0.113 2,83 0.156 3,90 0.290 7,25
0.120 3,00 0.120 3,00 0.124 3,10 0.138 3,45 0.169 4,23 0.234 5,85 0.434 10,85
0.160 4,00 0.160 4,00 0.166 4,15 0.184 4,60 0.226 5,65 0.312 7,80 0.579 14,48
Turning and Boring

In-copying 0.200 5,00 0.200 5,00 0.207 5,18 0.230 5,75 0.282 7,05 0.390 9,75 0.724 18,10
Spare Parts

0.240 6,00 0.240 6,00 0.248 6,20 0.276 6,90 0.338 8,45 0.468 11,70 0.869 21,73
0.280 7,00 0.280 7,00 0.290 7,25 0.322 8,05 0.395 9,88 0.546 13,65 1.014 25,35
0.315 7,88 0.315 7,88 0.326 8,15 0.362 9,05 0.444 11,10 0.614 15,35 1.140 28,50
0.350 8,75 0.350 8,75 0.362 9,05 0.403 10,08 0.494 12,35 0.683 17,08 1.267 31,68
0.400 10,00 0.400 10,00 0.414 10,35 0.460 11,50 0.564 14,10 0.780 19,50 1.448 36,20
Out-copying 0.600 15,00 0.600 15,00 0.621 15,53 0.690 17,25 0.846 21,15 1.170 29,25 2.172 54,30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-13
®

Turning and Boring Technical Data

Insert Geometry Selection


Turning and Boring
Technical Data

Insert Shape Selection

• For roughing, round or square inserts are the best


choice because of their superior strength due to
VNM_ DNM_ TNM_ WNM_ CNM_ SNM_ RNM_ large insert angles.

Finishing Multi-Application Roughing • For finishing, the smaller insert angles of the 55°
diamond and 35° diamond inserts are the best
Minimum Cutting Edge Strength Maximum choice. These inserts allow for a finer finish.
Turning and Boring

Weaker Insert Attitude Stronger • For multi-purpose work such as turning, facing,
chamfering, profiling, or light roughing, the 80°
Finishing Turning Application Roughing diamond, 80° trigon, or triangle are the best choices.
Inserts

Though these inserts combine some of the best


Multi Turning Operation Single features of both the roughing and finishing inserts,
they should not be The First Choice for either heavy
Smooth Surface Finishing Vibration roughing or extreme finishing.
Low Cutting Force High

High Revolution Per Minute Low

Low Feed Per Revolution High


Turning and Boring
Toolholder (Inch)

Insert Versatility

Triangle

80° Diamond
Toolholder (Metric)
Turning and Boring

Square 35° Diamond


Turning and Boring

Round 55° Diamond 80° Trigon


Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-14
®

Turning and Boring Technical Data

Insert Geometry Selection

Turning and Boring


Technical Data
Insert Application O.D. Turning I.D. Turning Max. Depth of Cut
Round

Heavy Duty Roughing


Facing Not Available
Turning

Strength

Turning and Boring


Square
Heavy Duty Roughing

Inserts
Facing
Turning
Chamfering
I.D. Turning

80° Diamond
Roughing
Finishing
Turning
Facing

Turning and Boring


Toolholder (Inch)
Chamfering
I.D. Turning

80° Trigon
Roughing
Finishing
Turning
Facing
I.D. Turning

Turning and Boring


Toolholder (Metric)
Triangle Light Roughing
Finishing
Turning
Facing
Chamfering
I.D. Turning

55° Diamond
Light Roughing
Finishing
Turning
O.D. Profiling
I.D. Profiling
Turning and Boring
Spare Parts

Speed
35° Diamond
Light Roughing
Finishing
O.D. Profiling
I.D. Profiling

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-15
®

Turning and Boring Technical Data

Determining Surface Finish


Turning and Boring

Finding Rmax
Technical Data

Rmax Conversion Chart


Ra = CLA = RMS
Rmax Rmax AA Roughness Triangle
µinch µm Grade No. Symbol
µinch µm µinch µm
60 1,6 12.0 0,30 13.3 0,34
70 1,8 14.0 0,36 15.5 0,39 N5
80 2,0 16.0 0,41 17.8 0,45
90 2,2 18.0 0,46 20.0 0,51
100 2,4 20.0 0,51 22.2 0,56
Rmax = profile depth in µinch/ µmeter
Turning and Boring

110 2,8 22.2 0,56 24.4 0,62 r ε = nose radius in inch/millimeter


120 3,0 24.0 0,61 26.6 0,68 N6 fn = feed in inch/millimeter per revolution
Inserts

140 3,5 28.0 0,71 31.1 0,79


160 4,0 32.0 0,81 35.5 0,90
180 4,5 36.0 0,91 40.0 1,0
200 5,0 40.0 1,0 44.4 1,1
240 6,0 48.0 1,2 53.3 1,4 Theoretical Surface Finish
280 7,0 56.0 1,4 62.2 1,6 N7
320 8,0 64.0 1,6 71.0 1,8
Turning and Boring
Toolholder (Inch)

360 9,0 72.0 1,8 79.9 2,0


400 10,0 82.0 2,1 90.7 2,3
600 15,0 127.0 3,2 141.0 3,6 N8 Feed Rate
800 20,0 177.0 4,5 196.0 5,0
1000 25,0 230.0 5,8 255.0 6,5
1050 27,0 242.0 6,1 268.0 6,8 N9
1200 30,0 288.0 7,3 320.0 8,1
1400 44,5 352.0 8,9 390.0 9,9
Radius
1600 53,5 421.0 10,7 467.0 11,9
N10
Toolholder (Metric)
Turning and Boring

1800 63,0 497.0 12,6 552.0 14,0


2000 74,0 582.0 14,8 646.0 16,4

Insert Nose Radius


Nose Radius and Feed Insert nose radius plays a major role in surface finish. In general, for a given feed rate, the larger the nose
radius, the smoother the finish. To help ensure an acceptable finish, the chart at left gives the recommended
Insert Radius Maximum maximum feed rates for selected insert nose radii.
(re) Feed FPR (fn)
Roughing Application Finishing Application
Inch mm Inch mm
• Use the largest possible radius of the insert • Nose radius and feed along with workpiece
0.004 0,10 0.003 0,07
nose to allow for greater feed rates. This will stability and chucking rigidity are the major
Turning and Boring

0.008 0,20 0.005 0,13 result in better stability and lengthen the insert factors in surface finish and tolerance.
life.
Spare Parts

0.016 0,80 0.011 0,26 • To improve surface finish, use higher cutting
• If vibration is a problem, use a smaller radius. speeds.
0.032 0,80 0.021 0,53
• The maximum feed rate (fn) should never • Use a small radius insert in order to limit
0.047 1,20 0.031 0,80 exceed 1/2 of the insert nose radius. vibration. If vibration is still a problem, use a
smaller radius.
0.062 1,6 0.041 1,06
• Choosing the correct insert grade is essential
0.093 2,4 0.061 1,58 for a quality finish.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-16
®

Turning and Boring Technical Data

Selecting Insert Radius

Turning and Boring


Technical Data
Insert Radius Selection Chart

Theoretical Surface
Finish AA

µinch
µmeter

Turning and Boring


Inserts
Insert Insert
Radius Radius
F e R/m

Inch Metric
IP
ed m
R a PR
te

Turning and Boring


Toolholder (Inch)
µinch
µmeter

Turning and Boring


Toolholder (Metric)
Theoretical Surface
Finish RMS

Sample Radius Selection


Using the Insert Radius Selection Chart
Theoretical Surface
Finish AA 1. Select the desired surface finish AA or RMS (Example to the left uses a
surface finish of 100 RMS).
2. Draw a vertical line from the desired surface finish to the desired feed rate
(In the Example, .008 IPR).
F e e mmPR
IPR

3. Draw a horizontal line from the intersection of the surface finish and feed
dR
/

rate to find the recomended insert radius. If this line falls between two radii,
Turning and Boring
ate

Insert Insert chose the larger (1/8 in the example). If the recommended radius is larger
Radius Radius
Spare Parts

than desired, choose a smaller feed rate and repeat step 3.


Inch Metric
This chart may also be used to find a theoretical surface finish by simply using a
known insert radius and feed rate.

Note: Information provided in this chart is to be used as a starting point only and
Theoretical Surface may need to be adjusted to accommodate actual working conditions.
Finish RMS

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-17
®

Turning and Boring Technical Data

Inch Formulas for Turning and Boring


Turning and Boring
Technical Data

Inch Measurements

ap = Depth of cut (DOC) Inch kc = Specific cutting force Lb/Inch2

Dm = Diameter of part (DIA) Inch n = Spindle speed (RPM) Rev/Min

fn = Feed per revolution (FEED) Inch/Rev vc = Cutting speed (SFM) Feet/Min

lm = Machined length (LEN) Inch Tc = Cutting time (TIM) Min


Turning and Boring

Q = Metal removal rate (MMR) 3


Inch /Min Rmax = Profile depth µInch

Pc = Power requirements (POW) Hp rε = Insert nose radius inch


Inserts

Example: Determine the cutting speed (vc) required for turning a 2-1/2"
Cutting Speed πxD m
xn diameter part with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 12 π x 2.5 x 600
vc = = 392.70 Feet/Min
12
Turning and Boring

Example: Determine the spindle speed (n) required for turning a 2-1/2"
Toolholder (Inch)

Spindle Speed vc x 12 diameter part with a cutting speed of 400 SFM.


Revolution Per Minute n =
πxD m
n =
400 x 12
= 611.15 Rev/Min
π x 2.5

Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a depth of .062 with a cutting speed of 400 SFM and feed rate
Q = vc x ap x fn x 12
Inch3 /Min of .015 IPR.

Q = 400 x .062 x .015 x 12 = 4.464 inch3/min


Toolholder (Metric)
Turning and Boring

Example: Determine the power requirement (Pc) for turning a material with
vc x a p x f n x kc a cutting force of 181,750, a depth of .062, a cutting speed of
Power Requirement Pc = 400 SFM, and feed rate of .015 IPR.
Horsepower 33,000 400 x .062 x .015 x 181,750
Pc = = 2.05 HP
33,000

Example: Determine the amount of time required to machine a 6" long part
lm with a spindle speed of 600 RPM and feed rate of .015 IPR.
Cutting Time Tc =
Minute fn x n 6
Tc = = .67 Min (40 Sec)
.015 x 600
Turning and Boring
Spare Parts

Example: Determine the profile depth (Rmax ) of a surface machined using


fn 2 x 10 6 an insert with a nose radius of .032 and a feed rate of .015 IPR.
Profile Depth Rmax =
µ inch)
(µ 8r ε .0152 x 106
Rmax = = 879 µinch
8 x .032

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-18
®

Turning and Boring Technical Data

Metric Formulas for Turning and Boring

Turning and Boring


Technical Data
Metric Measurements

ap = Depth of cut mm kc = Specific cutting force Nm

Dm = Diameter of part mm n = Spindle speed Rev/Min

fn = Feed per revolution mm/Rev vc = Cutting speed m/Min

lm = Machined length mm Tc = Cutting time Min

Turning and Boring


Q = Metal removal rate mm3 /Min Rmax = Profile depth µm

Pc = Power requirements kW rε = Insert nose radius mm

Inserts
Example: Determine the cutting speed (vc) required for turning a 50mm
Cutting Speed πx D m xn diameter part with a spindle speed of 600 RPM.
Surface Meters per vc =
Minute 1000 π x 50 x 600
vc = = 94,25 m/Min
1000

Turning and Boring


Example: Determine the spindle speed (n) required for turning a 32mm

Toolholder (Inch)
Spindle Speed v c x 1000 diameter part with a cutting speed of 100 m/Min.
Revolution Per Minute n = πx D m n =
100 x 1000
= 994,72 Rev/Min
π x 32

Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a depth of 1,5 with a cutting speed of 200 m/Min and feed rate
Q = vc x ap x fn x 1000
mm3 /Min of 0,4 mmPR.

Q = 200 x 1,5 x 0,4 x 1000 = 120.000 mm3 /min

Turning and Boring


Toolholder (Metric)
Example: Determine the power requirement (Pc) for turning a material with
v c x ap x fn x kc a specific cutting force of 20.500, a depth of 1,5, a cutting speed
Power Requirement Pc = of 200 m/Min, and feed rate of 0,4 mmPR.
Kilowatts 1.460.000 200 x 1,5 x 0,4 x 20.500
Pc = = 1,68 kW
1.460.000

Example: Determine the amount of time required to machine a 200mm long


lm part with a spindle speed of 600 RPM and feed rate of 0,4 mmPR.
Cutting Time Tc =
Minute fn x n 200
Tc = = ,83 Min (50 Sec)
0,4 x 600
Turning and Boring
Spare Parts

Example: Determine the profile depth (Rmax ) of a surface machined using


f n2 x 106 an insert with a nose radius of 0,8 and a feed rate of 0,4 mmPR.
Profile Depth Rmax =
µ inch)
(µ 8rε 0,42 x 106
Rmax = = 25 µm
8 x 0,8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-19
®

Turning and Boring Technical Data

Material Characteristics Chart for Turning and Boring


Turning and Boring

Material Material Characteristics


Technical Data

Low Carbon Steel: Under 0.03% Carbon Low Carbon Free Machining

• Soft and gummy • Easy to machine


Alloy Steel, AISI: 1008, 1010, 1018, 1020
1026,10L18,10L45, 10L50, 1108, • Difficult chip control • High speed machining
1117, 1141, 11L44, 1214, 12L14
• Rough finish • High depth of cut

• Burrs and sharp edge • Poor surface finish

• Poor surface finish • Good tolerance

• Poor tolerance • Semi-difficult chip control


Turning and Boring

• Difficult to machine close tolerance

Problems and Solutions


Inserts

Chip Control Insert Crater Wear Built-up Edge Interrupted Cut Poor Surface Finish Sharp Edge Burrs
1 For finishing operations 1 Reduce cutting speed 1 Use a sharper edge 1 The machined part 1 Decrease the feed rate 1 Use high positive
use insert with PF or PM insert, like XF, PF, must be held rigid rake insert geometry
insert chipbreaker 2 Reduce feed rate or MP chipbreaker 2 Increase the cutting like XF, PF, or MP
geometry geomerty 2 Decrease the feed rate sp e e d chipbreaker geometry
3 Change to a higher
2 Increase feed rate wear resistant and 2 Increase the coolant 3 Increase the cutting 3 Use a sharper edge 2 Decrease the feed rate
alumina grade flow and pressure sp e e d insert, like XF, PF,
3 Change the insert insert like DHCM15 or or MP chipbreaker 3 Increase the cutting
lead angle DHCP25 3 Change insert grade 4 Use insert with geometry sp e e d
to a PVD coating, larger nose radius
Turning and Boring

4 Use insert with 4 Increase the coolant like DASK10, 4 Use a DASK10 or 4 Change the insert
Toolholder (Inch)

smaller nose radius flow and pressure DASK25, or DHK425 5 Use an insert with DASK25 insert grade before getting worn
good edge strength
5 Increase coolant like DHCP35 or 5 Increase coolant 5 Decrease feed and
flow and pressure DHCP40 flow and pressure increase speed

Material Material Characteristics


Carbon Steel, Alloy Steel, and Tool Steel • Higher carbon content
U n d er 36 H R C
• Higher chrome, nickel, and moly content

Medium and High Carbon Steel, • Tough material to machine


AISI: 1035, 1040, 1045, 1050, 1080,
• Low machining speed
Toolholder (Metric)
Turning and Boring

Alloy Steel,
AISI Series: 1300, 200, 3000, 4000, • Difficult to break and control the chip flow
5000, 6000, 7000, 8000, 9000
• The material surface will harden when
Tool Steel and High Speed Steel, machined at high speed
SAE Classes: A, D, M, O, T, and S
• Good surface finish
High and Low Carbon Alloy: W1, W2, L2, P1,
P6, and P20

Problems and Solutions


Insert Crater Wear Insert Edge Wear Built-up Edge Thermal Deformation Dull Surface Finish
1 Reduce cutting speed 1 Increase feed rate 1 Use an insert geometry 1 Reduce cutting speed 1 Increase cutting speed
with a sharper edge like
2 Reduce feed rate 2 Reduce cutting speed XF, PF, or MP chipbreaker 2 Increase the coolant flow 2 Use XF or PF free
Turning and Boring

geometry and pressure cutting insert chipbreaker


3 Increase the coolant flow 3 Increase depth of cut geometry
Spare Parts

and pressure 2 Increase the coolant flow 3 Change to a higher wear


4 Increase the coolant flow and pressure resistant and alumina 3 Increase the depth of cut
4 Change to a higher wear and pressure grade insert like in order to machine
resistant and alumina 3 Change insert grade to DHCP15 or DHCP25 under the hardened
grade insert like DHCP15 5 Change to a higher wear a PVD coating, like surface created by the
or DHCP25 resistant and alumina D A S K 10, D A S K 25, or previous cut
grade insert like DHCP15 or DHK425
DHCP25 4 Change to a higher wear
resistant and alumina
grade insert like
DHCP15 or DHCP25

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-20
®

Turning and Boring Technical Data

Material Characteristics Chart for Turning and Boring

Turning and Boring


Material Material Characteristics

Technical Data
Carbon Steel, Alloy Steel and • Higher carbon content
Tool Steel 36-48 HRC
• Higher chrome, nickel, and moly content

Alloy Steel, AISI: 1335, 4130, 4135, 4140, • Tough material to machine
4150, 4330, 4340, 5046, 5140,
5210, 8625, 8640 • Abrasive

Tool Steel and High Speed Steel • Difficult to break and control the chip flow
SEA Classes: A, D, M, O, T, and S
• The material surface will harden when
High and Low Carbon Alloy: W1, W2, L2, P1, machined at high speed
P 6, P 20
• Good surface finish

Turning and Boring


Problems and Solutions

Inserts
Insert Crater Wear Insert Edge Wear Depth-of-Cut Notch Insert Chipping Thermal Dull Surface Finish
Deformation
1 Reduce cutting speed 1 Increase feed rate 1 Feed min. .005 in/rev 1 Check toolholder 1 Reduce cutting speed 1 Increase cutting speed
rigidity
2 Reduce feed rate 2 Reduce cutting speed 2 Change the depth of cut 2 Increase the coolant 2 Use XF or PF free
2 Check insert rigidity flow and pressure cutting insert
3 Increase insert lead 3 Increase depth of cut 3 Increase insert lead angle chipbreaker geometry
angle 3 The machined part 3 Change to a higher
4 Change to a higher 4 Use the strongest must be held rigid wear resistant and 3 Increase the depth of
4 Increase the coolant wear resistant and permissible insert alumina grade insert cut to machine under
flow and pressure alumina grade insert geometry 4 Use the strongest like DHCP15 or the hardened surface
like DHCP15 or permissible insert DHCP25 created from the

Turning and Boring


5 Change to a higher DHCP25 5 Use a DHCP40 grade geometry previous cut

Toolholder (Inch)
wear resistant and
alumina grade insert 5 Increase the coolant 6 Depth of cut to be .005 5 Use an alumina 4 Change to a higher
like DHCP15 or flow and pressure greater than the hardened grade insert like wear resistant and
DHCP25 surface layer DHCP40 alumina grade insert
like DHCP15 or
DHCP25

Material Material Characteristics

Turning and Boring


Toolholder (Metric)
Ferritic, Martensitic, and PH Stainless Steel • Brittle
u n d er 48 H R C
• Stringy chips

400 series AISI: 410, 416, 416Se, 420F, • High cutting force
440, 440C
• The material will harden when machined at high speed.
500 series AISI: 502, 504

PH series (precipitation hardening): 17-4PH,


PH 13-8 Mo, 15-5 PH

Problems and Solutions


Insert Crater Wear Built-up Edge Insert Chipping Dull Surface Finish
1 Reduce feed and speed 1 Increase cutting speed 1 Check tool holder rigidity 1 Increase cutting speed
Turning and Boring

2 Use a high wear resistant insert 2 Use a high wear resistant insert 2 Check insert rigidity 2 Use XF or PF free cutting
Spare Parts

like DASK10 or DASK25 like DHCM10 or DHCP15 insert chipbreaker geometry


3 Increase insert lead angle
3 Use a free-cutting chip control 3 Use a free-cutting chip control 3 Increase the depth of cut, to
insert like XF and MP chipbreaker insert like the XF and MP 4 The machined part must be machine under the hardened
geometry chipbreaker geometry held rigid surface created from the
previous cut
4 Increase coolant flow and pressure 4 Increase coolant flow and pressure 5 Use the strongest insert
geometry possible 4 Change to a higher wear
resistant and alumina grade
6 Use a tougher insert grade, insert like DHCP15 or DHCP25
like DHCP40

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-21
®

Turning and Boring Technical Data

Material Characteristics Chart for Turning and Boring


Turning and Boring

Material Material Characteristics


Technical Data

Austenitic Stainless Steel • Becomes gummy under machining operations due to nickel content

• Very difficult to machine in soft conditions


200 series, ANSI: 200, 209, 219
• Very difficult to machine small depth of cut
300 series, ANSI: 302, 303, 304, 304l,
310, 316, 316L, 312, 329, • Develops tough string of chips that are difficult to control and forms a build-up on the insert tip
347, 384
• Low thermal conductivity results in excess heat at the insert tip
Duplex, ASTM : XM-1, XM5, XM7,
XM21, CF-8M • Material surface will harden due to high chromium content

Problems and Solutions


Turning and Boring

Chip Control Built-up Edge Insert Chipping Depth-of-Cut Notch Surface Glaz ing
Inserts

1 Use EPX, PF, or XF 1 Increase cutting speed 1 Keep constant speed 1 Feed min. .005 in/rev 1 Decrease cutting speed
chipbreaker geometry and feed
2 Reduce feed rate 2 Vary the depth of cut 2 Increase feed rate
2 Increase cutting speed 2 Avoid edge build up
3 Use EPX, MP, PF, or XF 3 Increase insert lead angle 3 Keep a feed rate of at
3 Change the insert lead angle chipbreaker geometry 3 Ensure toolholder, insert least .003 ipr
and workpiece rigidity 4 Use the strongest
4 Use a smaller nose 4 Change to a higher wear permissible insert geometry 4 Use a smaller nose
radius insert resistance and alumina 4 Increase toolholder radius insert
grade insert like lead angle 5 Use the DHCM40 grade
5 Increase the coolant flow DHCM10 or DASK10 5 Use a positive insert
and pressure 5 Use the strongest 6 Depth of cut to be .005
5 Increase the coolant flow permissible insert geometry greater than the hardened 6 Change to a higher wear
Turning and Boring
Toolholder (Inch)

6 Change the insert before and pressure surface layer resistance and alumina
losing the cutting edge 6 Use a tougher grade grade insert like
insert like DHCP40 or 7 Ensure workpiece rigidity DASK10 or DHCM10
DHCM40

Material Material Characteristics


Ductile and Malleable Cast Iron • Very difficult to machine

• Small depth of cut


Ductile Cast Iron, Ferritic-Pearlitic
ASTM: 60-40-18, 65-45-12, • Spherical form graphite makes machining difficult
80-55-06, 100-70-03
• The carbide concentration creates hard spots
S A E J4 3 4 : D 4 0 1 8 , D 4 5 1 2 , D 5 5 0 6 ,
D 7003 • The material structure is not uniform
Toolholder (Metric)
Turning and Boring

Malleable Cast Iron, Pearlitic-Martensitic • The crater wear and flank of the insert makes machining difficult
ASTM A47: 32510, 35018
• The insert tool life is less than gray cast iron
SAE J148: M3210, M4504, M5003

Problems and Solutions


Insert Crater Wear Insert Edge Wear Insert Chipping Chatter and Vibration Dull Surface Finish
1 Increase feed rate 1 Increase feed rate 1 Check toolholder rigidity 1 Use a smaller nose 1 Increase cutting speed
radius insert
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use KR chipbreaker radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece geometry
3 Use KR chipbreaker
Turning and Boring

4 Use DASK10 grade 4 Use DASK10 grade 4 The machined part must 3 Check tool holder rigidity geometry
for finishing for finishing be held rigid
Spare Parts

4 Toolholder may be
5 Use DASK25 grade for 5 Use DASK25 grade for 5 Use the strongest too extended
general purpose general purpose permissible insert geometry
5 Check insert rigidity
6 Use DHCP15 grade for 6 Use DHCP15 grade for 6 Use a T-edge insert
roughing and interupted cuts interupted cuts geometry 6 Unbalanced workpiece

7 Increase the coolant flow 7 Increase the coolant flow 7 Use the DHK425 or 7 The machined part must
and pressure and pressure DHCP15 grade insert be held rigid

8 Increase insert lead angle

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-22
®

Turning and Boring Technical Data

Material Characteristics Chart for Turning and Boring

Turning and Boring


Material Material Characteristics

Technical Data
Gray Cast Iron • Flake form of graphite makes machining easy

• Contains scale, inclusions and sand in the surface


ASTM A48: Class 20B, 25B, 30B, 35B, 40B,
45B , 50B , 56B • The material will break easily on the end of the cut

SAE J431: G1800, G3000, G3500, G4000 • Tendency to chatter and vibrate on thin wall section

• Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve
a good finish and close tolerance

Problems and Solutions


Insert Crater Wear Insert Edge Wear Insert Chipping Chatter and Vibration Dull Surface Finish

Turning and Boring


1 Increase feed rate 1 Increase feed rate 1 Check toolholder rigidity 1 Use a smaller nose 1 Increase cutting speed
radius insert

Inserts
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use KR chipbreaker radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece geometry
3 Use KR chipbreaker
4 Use DASK10 grade 4 Use DASK10 grade 4 The machined part must 3 Check toolholder rigidity geometry
for finishing for finishing be held rigid
4 Toolholder may be
5 Use DASK25 grade for 5 Use DASK25 grade for 5 Use the strongest too extended
general purpose general purpose permissible insert geometry
5 Check insert rigidity
6 Use DHCP15 grade for 6 Use DHCP15 grade for 6 Use a T-edge insert
roughing and interrupted interrupted cuts geometry 6 Unbalanced workpiece
cuts
7 Increase the coolant flow 7 Use the DHK425 or 7 The machined part must

Turning and Boring


Toolholder (Inch)
7 Increase the coolant flow and pressure DHCP15 grade insert be held rigid
and pressure
8 Increase insert lead angle

Material Material Characteristics


Aluminum Low -Silicon Aluminum Alloy <12.2% Si High-Silicon Aluminum Alloy >12.2% Si

• Easy to machine at high surface speed • The high silicon content, makes it difficult to
Free Machining Aluminum: machine at high surface speed
AA; 2024-T4, 2014-T6, 2001-T3, 6061-t6 • Soft and gummy with a low melting
temperature; tendency to stick to cutting tool • The high silicon content, makes the material
Low-Silicon Aluminum Alloy <12.2% Si very abrasive and hard on the insert causing
• Edge build up will cause surface rapid tool wear

Turning and Boring


Toolholder (Metric)
High-Silicon Aluminum Alloy >12.2% Si finish problem
• To overcome the abrasiveness resulting from
• Develops a string of chips that are difficult to the high silicon content, high cutting forces
control and forms a build-up on the insert tip are generated

• Low coeffecient of elasticity, high ductility

• Greater tendency to yield under pressure of


cutting tool

Problems and Solutions


Built-up Edge Insert Chipping Poor Surface Finish
1 Use and maintain a sharp 1 Make sure the insert will not 5 Unbalanced workpiece 1 Use an F-edge insert geometry to
cutting edge have a built-up edge achieve the best surface finish
6 Use the strongest insert
Turning and Boring

2 Change the insert before 2 Avoid edge build up geometry possible 2 Increase speed
Spare Parts

losing the cutting edge


3 Ensure toolholder, insert 7 Use a round edge insert 3 Increase insert lead angle
3 Use E-edge insert geometry and workpiece rigidity
8 Use a DOX425 grade insert 4 Use a large nose radius insert
4 Use F-edge finsert geometry for 4 Increase toolholder lead angle
finishing 5 Make sure the insert will not
have a built-up edge
5 Use a FALP, XF, or MP
chipbreaker geometry 6 Use coolant designed to
machine aluminum

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-23
®

Turning and Boring Technical Data

Material Characteristics Chart for Turning and Boring


Turning and Boring

Material Material Characteristics


Technical Data

Nonferrous:
C o p p er • Mildly abrasive and gummy alloy
• Easy to machine
• Develops a string of chips that are difficult to control especially in internal boring operations.
• Use a high positive insert with a honed edge for roughing and a sharp edge for finishing. Choose a hard
grade like DLX410, DKT10, DASK10, DASK25, or DHK425.

Brass, Bronz e • Abrasive and tougher alloys than copper


Lead Alloys, Zinc • Easy to machine and good chip control.
• Use a high positive insert with a honed edge for finishing, using a hard grade like DASK10, DASK25, or
DHK425. For roughing castings, use MP or EPX chipbreaker.
Turning and Boring

Magnesium • Tougher material than aluminum


• Fire hazard present when machined at high speeds
Inserts

• Use oil base coolant with good ventilation


• High DOC possible with high feed rate, good chip control
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DLX410, DKT10, DASK10, DASK25, or DHK425 .

Nylon, Plastic, Rubber • Mildly abrasive


• Extremely soft and gummy materials with a very low melting temperature
• Easy to machine at high surface speeds
• Develops a long and soft string of chips
• Difficult to achieve high surface-finish and maintain close tolerances
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DLX410 or DKT10.
Turning and Boring
Toolholder (Inch)

Carbon and Graphite • Very abrasive, soft and porous materials


Phenolics, Resins • Difficult to machine
• Material will break easy on the end of the cut, and chips will develop in the form of dust
• Machining this material is very hard on the inserts
• Use a high positive insert with a honed edge for roughing, and a sharp edge for finishing. Choose a hard
grade like DLX410, DASK10, DASK25, DHK425, or DOX425.

Material Material Characteristics


Toolholder (Metric)
Turning and Boring

Iron-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 34 H R C
• Insert tool life is relatively poor

Wrought: • Material surface will harden rapidly


A-286, Discaloy, Incoloy 801, N-155,
16-25-6, 19-9 DL • Material is abrasive

Cast: • Cast material is more difficult to machine than wrought


ASTM: A297, A351, A608, A567
• Develops tough, stringy chips that are difficult to control and form a build-up on the insert tip

Problems and Solutions


Depth of Cut Notch Built-up Edge Surface Glaz ing Dull Surface Finish
1 Feed min. .005 in/rev 1 Increase cutting speed 1 Increase depth of cut 1 Increase cutting speed
Turning and Boring
Spare Parts

2 Vary the depth of cut 2 Change insert grade to a PVD 2 Increase feed rate 2 Reduce feed rate
coating, like DASK10
3 Increase insert lead angle 3 Reduce cutting speed 3 Increase coolant flow and pressure

4 Increase coolant flow and pressure 4 Reduce insert nose radius

5 Use a tougher grade 5 Use XF or PF free cutting


insert like DHK425 insert chipbreaker geometry

6 Depth of cut to be .005 greater 6 Change insert grade to a PVD


than the hardened surface layer coating, like DASK10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-24
®

Turning and Boring Technical Data

Material Characteristics Chart for Turning and Boring

Turning and Boring


Material Material Characteristics

Technical Data
Nickel-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 48 H R C
Astroloy, Hastelloy, B/C/C-276/X, • Insert tool life is relatively poor
Inconel: 601, 617,625, 700, 706, 718
IN100, Incoloy 901, Mar-M200, Nimonic, • Material surface will harden rapidly
Rene 41, Udimet, Waspaloy, Monel
• Material is abrasive
Cobalt-Base, High Temper Alloys
U n d er 45 H R C • Cast material is more difficult to machine than wrought
Wrought:
AiResist 213, Haynes 25 (L605), • High cutting force
Haynes 188, J-1570, Stellite
Cast: • Excessive heat at insert tip
AiResist 13, Haynes 21, Mar-M302,

Turning and Boring


Mar-M509, Nasa CO-W-RE, Wi-52 • Insert failure by plastic deformation tends to result at high speeds

Problems and Solutions

Inserts
Depth of Cut Notch Built-up Edge Insert Chipping Surface Glaz ing Dull Surface Finish
1 Feed min. .005 in/rev 1 Increase cutting speed 1 Use PF free cutting 1 Increase depth of cut 1 Increase cutting speed
insert chipbreaker geometry
2 Vary the depth of cut 2 Change insert grade to a 2 Increase feed rate 2 Reduce feed rate
PVD coating, like DASK10 2 For interrupted cutting,
3 Increase insert lead angle maintain cutting speed 3 Reduce cutting speed 3 Use XF, PF or MP
3 Increase coolant flow and reduce feed rate chipbreaker geometry
4 Use min. .025 depth-of-cut and pressure 4 Reduce insert nose radius

5 Use a tougher grade insert


like DASK25, DHK25, or

Turning and Boring


Toolholder (Inch)
DHCP40

6 Use strongest insert shape


possible, preferably round

7 Depth of cut to be .005


greater than the hardened
surface layer.

Material Material Characteristics


Titanium and Titanium Alloys • Insert tool life is relatively poor
U n d er 48 H R C
• Produces abrasive, tough, and stringy chips

Alloyed: TiAl2.5Sn, Ti-6Al-4V, • Low thermal conductivity results in excess heat at insert tip

Turning and Boring


Toolholder (Metric)
Ti6AlSn-4Zr-2Mo,
Ti3Al-8V-6Cr-4Mo-4Zr, • Low coeffecient of elasticity
Ti10V-2Fe-3Al,
Ti-13V-11Cr-3Al • Material surface will harden rapidly

• High chemical reactivity causes chips to gall and weld to cutting edge

Problems and Solutions


Depth of Cut Notch Built-up Edge Insert Chipping Surface Glaz ing Dull Surface Finish
1 Depth of cut to be .005 1 Maintain sharp cutting 1 Avoid built-up edge 1 Increase depth of cut 1 Increase feed rate and
greater than the edges, index often reduce cutting speed
hardened surface layer 2 Maintain speed and 2 Index insert to sharp edge
2 Change insert grade to a reduce feed 2 Use positive rake, sharp
2 Use the strongest PVD coating, like DASK10 3 Reduce insert nose radius PVD coated grade
permissible insert shape 3 Increase insert lead angle insert like DASK10
Turning and Boring

3 Use MP or XF chipbreaker
Spare Parts

3 Vary the depth of cut geometry 4 Use MP chipbreaker 3 Increase speed


geometry
4 Increase coolant flow 4 Increase coolant flow
and pressure 5 Use a tougher grade and pressure
insert like DHK425,
DHCM35, or DHCP40

6 Ensure proper insert seating

7 Increase coolant flow


and pressure

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-25
®

Turning and Boring Technical Data

Turning and Boring Insert Grade Selection Chart


Turning and Boring
Technical Data

Finishing Medium Roughing


Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
Low Carbon Steel C7-8 C6-7 C5-6 C5 C5
and Free Machine Steel P 05 P 15 P 25 P 35 P 45

DASK10
Carbon Steel, Alloy Steel
DASK25
and Tool Steel, <35 HRC
D H K 425

Carbon Steel, Alloy Steel


D H C P 15
and Tool Steel, >35 HRC
D C 656 / D H C P 25
Turning and Boring

D H C P 35
Martensitic-Ferritic, 400 D H C P 40
series and PH Stainless Steel
Inserts

Turning Insert Grade Selection Chart


Application Cutting Condition Insert Grade Insert Chipbreaker

High Performance High Performance Turning


High Precision Finishing Smooth Surface D A S K 10 DASK25 DHK425 XF
All Around For General Turning Conditions
Finishing Light Cut DHCM10 D H C P 15 DHCP25 PF

Medium Light Interrupted Cut DHCP15 D H C P 25 DHCP35 PM


Turning and Boring
Toolholder (Inch)

Roughing Uneven Depth of Cuts DHCP25 D H C P 35 DHCP40 PR


Casting-Forging For Unfavorable Conditions
Heavy Roughing Heavy InterruptedCut DHCP25 D H C P 35 DHCP40 HR

Turning Insert Grade Specification Chart


Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograin substrate, makes the best For high speed precision
C8-C9 P0-10 PVD-TiAlN-Multi Layer insert for wear, abrasion resistance and for a sharp edge. finishing turning operations.
DASK10
Fine and tough micrograin substrate, excellent resistance For medium to difficult turning
C7-C8 P5-15 PVD-TiAlN-Multi Layer to mechanical and thermal shock. operations in dry or wet conditions.
DASK25
Toolholder (Metric)
Turning and Boring

Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
C6-C7 P10-20 PVD-TiAlN-Heat-Resistant to mechanical and thermal shock, withstand high cutting operations.
D H K 425 temperatures.

Tough thermal deformation resistant substrate and wear For finishing and very light
C7 P10-20 CVD-TiN-TiCN-AL2O3-TiN abrasion resistant. roughing operations.
D H C P 15
Well balanced thermal deformation resistant substrate For general purpose turning
C5-C6 P15-35 CVD-TiN-TiCN-TiN with cobalt enriched periphery. operations.
D C 656
Tough thermal deformation resistant substrate with cobalt All around turning operations
C5-C6 P15-35 CVD-TiN-TiCN-AL2O3-TiN enriched periphery. The best grade for steel and alloy
D H C P 25 steel applications.
Tough thermal deformation resistant substrate with cobalt #1 choice for roughing turning
enriched periphery for maximum edge strength. operations.
C5 P25-40 CVD-TiN-TiCN-AL2O3-TiN
D H C P 35
Turning and Boring

Extra strong and tough thermal deformation resistant For heavy roughing turning
Spare Parts

C5 P30-50 CVD-TiN-TiCN-AL2O3-TiN substrate with cobalt enriched periphery for maximum edge operations.
D H C P 40 strength.

Insert Index
XF PF PM PR HR EG
DASK25 DHCP15 DHCP25 DHCP35 DHCP40 DC656

Page A-44 Page A-45 Page A-46 Page A-48 Page A-49 Page A-55

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-26
®

Turning and Boring Technical Data

All Carbon Steel, Alloy Steel,


and Tool Steel
Martensitic-Ferritic, 400 Turning and Boring Application Data Chart

Turning and Boring


Technical Data
series and PH Stainless Steel

ANSI C7-8 C6-7 C5-6 C5 C5


ISO P 05 P 15 P 25 P 35 P 45
How to Select the
Insert and Grade Faster (High sfm) Slower (Low sfm)
Use Color Code as Guide Application
Wear Resistance Medium Toughness
1 Determine the Finishing Roughing
cutting application
Super Finishing Heavy Roughing
Cutting Condition

Turning and Boring


2 Determine the Light Interrupted Cuts
cutting condition Smooth Cut Uneven Depth of Cut
Light Cut Heavy Interrupted Cut

Inserts
3 Select Insert
geometry Grades
4 Select the insert DHCP25
grade for the DHCP15 DHCP35
specific application D A S K 25 DHCP40
Insert Chipbreaker
PM

Turning and Boring


Toolholder (Inch)
5 Select the insert
chipbreaker for the PF PR
specific condition

XF HR

Feed Rate - Inch/mm per Rev (fn)


0.004 0.006 0.008 0.010 0.012 0.014 0.016
0,10 0,15 0,20 0,25 0,30 0,35 0,40

Turning and Boring


Toolholder (Metric)
6 Select the feed
rate per revolution 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018 0.020
in relation to the 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50
insert radius 0.0005 0.002 0.003 0.004 0.016 0.032 0.040 0.048
0,012 0,05 0,075 0,10 0,40 0,80 1,00 1,20
Depth of Cut (Inch/mm)
0.008 0.020 0.040 0.060 0.100 0.120 0.160
7 Determine the 0,20 0,50 1,00 1,50 2,50 3,00 4,00
depth of cut in 0.002 0.008 0.016 0.032 0.064 0.060 0.080 0.120 0.160 0.200
relation to the 0,05 0,20 0,40 0,80 1,60 1,50 2,00 3,00 4,00 5,00
insert radius 0.001 0.004 0.008 0.016 0.080 0.160 0.320 0.480
0,025 0,10 0,20 0,40 2,00 4,00 8,00 12,00
Turning and Boring

Surface Feed per Minute (Feet/m) - sfm (Vc)


Spare Parts

1200 1100 1000 900 800 700 600


363 333 303 272 242 212 181
8 Using the above 1350 1200 1050 900 780 900 750 600 450 300
information,select
the SFM 409 363 318 272 227 272 227 181 136 90
1600 1400 1200 1000 600 450 300 250
485 424 363 303 181 139 90 75
Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-27
®

Turning and Boring Technical Data

Turning and Boring Insert Grade Selection Chart


Turning and Boring

Finishing Medium Roughing


Material
Technical Data

Wear Resistant<————————————————————————————————————————————————————>Toughness

Austenitic Stainless Steel C3-4 C2-3 C2 C2 C1-2


200 and 300 series M05 M15 M25 M35 M45
D A S K 10
D A S K 25
DHK425

DHCM10
DHCP35 / DHCM35
DHCP40 / DHCM40
Turning Insert Grade Selection
Application Cutting Condition Insert Grade Insert Chipbreaker
Turning and Boring

High Performance High Performance Turning


Inserts

High Precision Finishing Smooth Surface D A S K 10 D A S K 25 DHK425 XF

Finishing - Medium - Light Roughing Uneven Depth of Cut DHCM10 D A S K 25 DHCP35 MP

Medium - Roughing
Rughing Light Interrupted Cut DHCP35 DHCM35 DHCP40 EPX

All Around For General Turning Conditions


Finishing Light Cut DHCM10 DHCP35 DHCP40 PF

Medium Varying Depth of Cut DHCP35 DHCP35


D HCP40 DDHCP40
HCM40 PM
Turning and Boring
Toolholder (Inch)

Roughing Medium Interrupted Cut DHCP35 DHCP40 DHCM40 PR

Casting- Forging For Unfavorable Conditions


Heavy Roughing Heavy Interrupted Cut DHCP35 DHCP35
D HCP40 DDHCP40
HCM40 HR

Turning Insert Grade Specification


Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograin substrate, makes the best For high speed precision finishing
insert for wear, abrasion resistance and for a sharp edge. turning operations.
DASK10 C3-4 M05-15 PVD-TiAlN-Multi Layer

Fine and tough micrograin substrate, excellent resistance For medium to difficult turning
C2 M15-30 PVD-TiAlN-Multi Layer to mechanical and thrermal shock. operations in dry or wet conditions.
DASK25
Toolholder (Metric)
Turning and Boring

Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
C2 M20-35 PVD-TiAlN-Heat Resistant to mechanical and thrermal shock, withstand high cutting operations.
D H K 425 temperatures.

Cobalt enriched and tough thermal deformation resistant For finishing turning operations.
substrate and wear resistant. For machining Austenitic
DHCM10 C3-4 M05-20 CVD-TiN-TiCN-TiN
stainless steel at high speed.

Cobalt enriched and tough thermal deformation resistant For medium turning operations.
substrate, with cobalt enriched periphery for maximum
D H C P 35 C2 M25-40 CVD-TiN-TiCN-AL2O3-TiN
edge strength.

This grade combination with the EPX. insert geometry has For all around turning operations.
C2 M25-40 CVD-TiN-TiCN-AL2O3-TiN been scientificly designed for machining Austenitic
DHCM35 stainless steel.

Extra strong and tough substrate with cobalt enriched For medium to roughing turning
C1-3 M30-50 CVD-TiN-TiCN-AL2O3-TiN substrate, to withstand heavy interrupted cuts. operations.
D H C P 40
Turning and Boring

Super strong and tough substrate with cobalt enriched For heavy duty roughing turning
Spare Parts

C1-3 M30-50 CVD-TiN-TiCN-TiN substrate, to withstand heavy interrupted cut. operations.


DHCM40

Insert Index
XF MP PM PR EPX HR
DASK25 DASK25 DHCP35 DHCP40 DHCM35 DHCP40

Page A-44 Page A-47 Page A-46 Page A-48 Page A-54 Page A-49

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-28
®

Turning and Boring Technical Data

Austenitic Stainless Steel


200 and 300 series Turning and Boring Application Data Chart

Turning and Boring


Technical Data
ANSI C3-4 C2-3 C2 C2 C1-2
ISO M05 M15 M25 M35 M45
How to Select the
Insert and Grade Faster (High sfm) Slower (Low sfm)
Use Color Code as Guide Application
Wear Resistance Medium Toughness
1 Determine the Finishing Roughing
cutting application
Super Finishing Heavy Roughing
Cutting Condition
Light Interrupted Cuts

Turning and Boring


2 Determine the
Cutting Condition Smooth Cut Uneven Depth of Cut
Light Cut Heavy Interrupted Cut

Inserts
3 Select Insert
Geometry Grades
4 Select the insert DHCM35
grade for the DHCM10 DHCM40
specific application D A S K 25 DHCP40
Insert Chipbreaker
EPX

Turning and Boring


5 Select the insert

Toolholder (Inch)
chipbreaker for the PF PR
specific condition

XF HR

Feed Rate - Inch/mm per Rev (fn)


0.004 0.006 0.008 0.010 0.012 0.014 0.016
0,10 0,15 0,20 0,25 0,30 0,35 0,40

Turning and Boring


Toolholder (Metric)
6 Select the feed
rate per revolution 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018 0.020
in relation to the 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50
insert radius 0.0005 0.002 0.003 0.004 0.008 0.012 0.016 0.032
0,012 0,05 0,075 0,10 0,20 0,30 0,40 0,80
Depth of Cut (Inch/mm)
0.008 0.020 0.040 0.060 0.080 0.100 0.120
7 Determind the 0,20 0,50 1,00 1,50 2,00 2,50 3,00
depth of cut in 0.002 0.008 0.016 0.032 0.064 0.060 0.080 0.120 0.160 0.200
relation to the 0,05 0,20 0,40 0,80 1,60 1,50 2,00 3,00 4,00 5,00
insert radius 0.001 0.004 0.008 0.016 0.060 0.120 0.240 0.480
0,025 0,10 0,20 0,40 1,60 3,00 6,00 12,00
Turning and Boring

Surface Feed per Minute (Feet/m) - sfm (Vc)


Spare Parts

725 675 600 525 450 375 300


219 204 151 159 136 113 90
8 Using the above 725 675 600 525 450 600 525 450 375 300
information, select
the SFM 219 204 151 159 136 151 159 136 113 90
800 725 675 600 450 375 300 250
242 219 204 151 136 113 90 75
Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-29
®

Turning and Boring Technical Data

Turning and Boring Insert Grade Selection Chart


Turning and Boring

Finishing Medium Roughing


Technical Data

Material Wear Resistant<————————————————————————————————————————————————————>Toughness


C3-4 C2-3 C2 C2 C1-2
K 05 K 15 K 25 K 35 K 45

Ductile Cast Iron D A S K 10


Malleable Cast Iron D A S K 25
Gray Cast Iron DHCK05 DHK425
DHCK10
DHCK15

DHCP05
DHCP15
Turning and Boring
Inserts

Turning Insert Grade Selection Chart


Application Cutting Condition Insert Grade Insert Chipbreaker

High Performance High Performance Turning


High Performance Finishing Smooth Surface D A S K 10 DASK25 DHK425 XF

All Around For General Turning Conditions


Finishing to Roughing Smooth Cut DHCK05 D H C K 10 DHCK15 KR

Casting For Unfavorable Conditions


Turning and Boring
Toolholder (Inch)

Heavy Roughing Heavy Interrupted Cut DHCP05 D H C K 15 DHCP15 PR

Turning Insert Grade Specification Chart


Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograined substrate, makes the For high precision finishing
C3-4 K05-15 PVD-TiAlN-Multi Layer best insert for wear, abrasion resistance and for a sharp turning operations.
DASK10 edge.

Fine and tough micrograin substrate, excellent resistance For medium to difficult turning
DASK25 C2 K15-30 PVD-TiAlN-Multi Layer to mechanical and thrermal shock. operations.
Toolholder (Metric)
Turning and Boring

Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
D H K 425 C2 K20-35 PVD-TiAlN-Heat-Resistant to mechanical and thrermal shock, withstand high cutting operations.
temperatures.

High-resistant thermal deformation substrate, with wear High speed finishing turning
C3-4 K00-10 CVD-TiN-TiCN-AL2O3 and abrasion resistant. Specificly engineered for cutting operations.
D H C K 05
cast and ductile iron.

High-resistant thermal deformation substrate, with wear For all general turning operations.
C1-2 P05-15 CVD-TiN-TiCN-AL2O3 and abrasion resistant. Specificly engineered for cutting
D H C K 10
cast and ductile iron.

High-resistant thermal deformation substrate, with wear For roughing turning operations.
C2 K10-20 CVD-TiN-TiCN-AL2O3-TiN and abrasion resistant. Specificly engineered for cutting
D H C K 15
cast and ductile iron.

Strong and tough substrate with cobalt enriched periphery For medium interrupted turning
C2-3 M05-15 CVD-TiN-TiCN-AL2O3-TiN for maximum edge strength and flexibility for a broad range operations.
Turning and Boring

D H C P 05
of applications.
Spare Parts

Extra strong and tougher substrate with cobalt enriched For heavy interrupted turning
C2 K20-35 CVD-TiN-TiCN-AL2O3-TiN periphery for maximum edge strength to withstand heavy operations.
D H C P 15
interrupted cut.

Insert Index
XF KR/CI PR
DASK25 DHCK10 DHCK15

Page A-52 Page A-50 Page A-51

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-30
®

Turning and Boring Technical Data

Ductile Cast Iron


Malleable Cast Iron Turning and Boring Application Data Chart

Turning and Boring


Technical Data
ANSI C3-4 C2-3 C2 C2 C1-2
ISO K 05 K 15 K 25 K 35 K 45
How to Select the
Insert and Grade Faster (High sfm) Slower (Low sfm)
Use Color Code as Guide Application
Wear Resistance Medium Toughness
1 Determine the Finishing Roughing
cutting application
Super Finishing Heavy Roughing
Cutting Condition
Light Interrupted Cuts

Turning and Boring


2 Determine the
cutting condition Smooth Cut Uneven Depth of Cut
Light Cut Heavy Interrupted Cut

Inserts
3 Select Insert
geometry Grades
4 Select the insert DHCK10
grade for the DHCK05 DHCK15
specific application D A S K 25 DHCP15
Insert Chipbreaker
KR

Turning and Boring


5 Select the insert

Toolholder (Inch)
chipbreaker for the KR KR
specific condition

XF PR

Feed Rate - Inch/mm per Rev (fn)


0.004 0.006 0.008 0.010 0.012 0.014 0.016
0,10 0,15 0,20 0,25 0,30 0,35 0,40

Turning and Boring


Toolholder (Metric)
6 Select the feed
rate per revolution 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018 0.020
in relation to the 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50
insert radius 0.0005 0.002 0.003 0.004 0.008 0.012 0.016 0.032
0,012 0,05 0,075 0,10 0,20 0,30 0,40 0,80
Depth of Cut (Inch/mm)
0.008 0.020 0.040 0.060 0.080 0.100 0.120
7 Determine the 0,20 0,50 1,00 1,50 2,00 2,50 3,00
depth of cut in 0.002 0.008 0.016 0.032 0.064 0.060 0.080 0.120 0.160 0.200
relation to the 0,05 0,20 0,40 0,80 1,60 1,50 2,00 3,00 4,00 5,00
insert radius 0.001 0.004 0.008 0.016 0.060 0.120 0.240 0.480
0,025 0,10 0,20 0,40 1,60 3,00 6,00 12,00
Turning and Boring

Surface Feed per Minute (feet/m) - sfm (Vc)


Spare Parts

975 925 875 825 775 725 675


295.5 280.3 265.2 250 234.8 219.7 204.5
8 Using the above 1075 1025 975 925 875 825 775 725 675 625
information, select
the SFM 325.8 310.6 295.5 280.3 265.2 250 234.8 219.7 204.5 189.4
1125 1075 1025 975 725 675 625 575
340.9 325.8 310.6 295.5 219.7 204.5 189.4 174.2
Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-31
®

Turning and Boring Technical Data

Turning and Boring Insert Grade Selection Chart


Turning and Boring
Technical Data

Finishing Medium Roughing


Material Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
Aluminum K 05 K 15 K 25 K 35 K 45

Free Machining Alloy D K 10

Aluminum Alloy

Magnesium Alloy D K 25

Low Silicon <12.2%


Turning and Boring

D LX 410
High Silicon >12.2% DOX425
Inserts

Turning Insert Grade Selection Chart


Application Cutting Condition Insert Grade Insert Chipbreaker
Turning and Boring

High Performance High Performance Turning


Toolholder (Inch)

High Precision Finishing


Smooth Surface D LX 410 D K 10 D K 25 XF
to Medium Roughing
All Around For General Turning Conditions

Finishing to Roughing Uneven Depth of Cut D LX 410 D K 10 D K 25 MP

Turning Insert Grade Specification Chart


Toolholder (Metric)
Turning and Boring

Insert Grade ANSI ISO Coating Grade Description First Choice


Uncoated fine micro-grained grade, with an exceptional For high speed machining and
edge wear resistance and high strength, provides a good precision finishing.
D K 10 C3-4 K05-15 Uncoated
edge sharpness.

Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
resistance property for tough machining at medium speed. from medium to roughing.
D K 25 C2 K15-35 Uncoated

Ultra-fine and tough micrograined substrate, with a harder For high performance aluminum
coating than TiN and TiAlN resulting in reduced friction turning
D L X 410 C3-4 K05-15 PVD-TiB2 and better chip flow at very high machining speed, for
aluminum less 12.2% Silicon
A tough micrograined substrate, compressive strain in the For roughing and turning aluminum
C2 K15-35 PVD-AL203 layer protects the insert from cracking and gives extreme (over 12.2% Si)
DOX425 resistance to wear.
Turning and Boring
Spare Parts

Insert Index
XF MP
DK10 DK25

Page A-52 Page A-53

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-32
®

Turning and Boring Technical Data

Aluminum Alloy
Magnesium Alloy Turning and Boring Application Data Chart

Turning and Boring


Technical Data
ANSI C3-4 C2-3 C2 C2 C1-2
ISO K 05 K 15 K 25 K 35 K 45

How to Select the


Insert and Grade Faster (High sfm) Slower (Low sfm)
Use Color Code as Guide Application
Wear Resistance Medium Toughness
1 Determine the Finishing Roughing
cutting application
Super Finishing Heavy Roughing
Cutting Condition
2 Determine the Light Interrupted Cuts

Turning and Boring


cutting condition Smooth Cut Uneven Depth of Cut
Light Cut Heavy Interrupted Cut

Inserts
3 Select Insert
geometry Grades
4 Select the insert D K 10
grade for the D LX 410 D K 25
specific application

Insert Chipbreaker
MP

Turning and Boring


5 Select the insert

Toolholder (Inch)
chipbreaker for the
specific condition
XF MP

Feed Rate - Inch/mm per Rev (fn)


0.004 0.008 0.012 0.014 0.016 0.020 0.024
0,10 0,20 0,30 0,35 0,40 0,50 0,60

Turning and Boring


Toolholder (Metric)
6 Select the feed
rate per revolution 0.001 0.002 0.004 0.006 0.008 0.008 0.016 0.024 0.032 0.040
in relation to the 0,03 0,05 0,10 0,15 0,20 0,20 0,40 0,60 0,80 1,00
insert radius

Depth of Cut (Inch/mm)


0.020 0.040 0.080 0.100 0.120 0.160 0.200
7 Determine the 0,50 1,00 2,00 2,50 3,00 4,00 5,00
depth of cut in 0.002 0.008 0.016 0.032 0.064 0.060 0.120 0.180 0.240 0.300
relation to the 0,05 0,20 0,40 0,80 1,60 1,50 3,00 4,50 6,00 7,50
insert radius
Turning and Boring

Surface Feed per Minute (Feet/m) - sfm (Vc)


Spare Parts

2600 2400 2200 2000 1800 1600 1400


787,9 727,3 666,7 606,1 545,5 484,8 424,2
8 Using the above 3200 3000 2800 2600 2400 1600 1400 1200 1000 800
information, select
the SFM 969,7 909,1 848,5 787,9 727,3 484,8 424,2 363,6 303,0 242,4

Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-33
®

Turning and Boring Technical Data

Turning and Boring Insert Grade Selection Chart


Turning and Boring
Technical Data

Finishing Medium Roughing


Material Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
Zirconium, Manganese K 05 K 15 K 25 K 35 K 45

Depleted Uranium D A S K 10

Tin Alloys, Lead Alloys, Cast D A S K 25

Copper, Brass, Bronz e, Zinc DHK425


Turning and Boring

Tungsten Alloys DHCM35

Compact Graphite Iron DHCP40


Inserts

Nylon, Plastic Rubber, Phenolics

Turning Insert Grade Selection Chart


Application Cutting Condition Insert Grade Insert Chipbreaker
Turning and Boring
Toolholder (Inch)

High Performance High Performance Turning


High Precision Finishing
Smooth Surface D A S K 10 DASK25 DHK425 XF
to Medium Roughing
All Around For General Turning Conditions

Finishing to Roughing Uneven Depth of Cut D A S K 10 DASK25 DHK425 MP

Casting-Forging For Unfavorable Conditions

Roughing Medium Interrupted Cut D A S K 25 DHCM35 DHCP40 EPX

Turning Insert Grade Specification Chart


Toolholder (Metric)
Turning and Boring

Insert Grade ANSI ISO Coating Grade Description First Choice


Very fine and tough micrograined substrate, makes the For High precision finishing
best insert for wear, abrasion resistance and for a sharp turning operations.
DASK10 C3-4 K05-15 PVD-TiAlN-Multi Layer
edge.

Fine and tough micrograined substrate, excellent For medium to difficult turning
resistance to mechanical and thrermal shock. operations.
DASK25 C2 K15-30 PVD-TiAlN-Multi Layer

Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
to mechanical and thrermal shock, withstand high cutting operations.
D H K 425 C2 K20-35 PVD-TiAlN-Heat-Resistant
temperatures.

This grade combination with the EPX. insert geometry has For all around turning operations.
been scientificly designed for machining Austenitic
DHCM35 C2 K20-35 CVD-TiN-TiCN-AL203-TiN
stainless steel and nonferrous materials.

Extra strong and tough substrate with cobalt enriched For medium to heavy duty roughing
Turning and Boring

substrate, to withstand heavy interrupted cut. turning operations.


D H C P 40 C1-3 K30-50 CVD-TiN-TiCN-AL203-TiN
Spare Parts

Insert Index
XF MP EPX
DASK25 DASK25 DHCM35

Page A-52 Page A-53 Page A-54

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-34
®

Turning and Boring Technical Data

Non-Ferrous Metals Turning and Boring Application Data Chart

Turning and Boring


Technical Data
ANSI C3-4 C2-3 C2 C2 C1-2
ISO K 05 K 15 K 25 K 35 K 45

How to Select the


Insert and Grade Faster (High sfm) Slower (Low sfm)
Use Color Code as Guide Application
Wear Resistance Medium Toughness
1 Determine the Finishing Roughing
cutting application
Super Finishing Heavy Roughing
Cutting Condition
2 Determine the Light Interrupted Cuts

Turning and Boring


cutting condition Smooth Cut Uneven Depth of Cut
Light Cut Heavy Interrupted Cut

Inserts
3 Select Insert
geometry Grades
4 Select the insert D A S K 25
grade for the D A S K 10 DHCM35
specific application

Insert Chipbreaker
MP

Turning and Boring


5 Select the insert

Toolholder (Inch)
chipbreaker for the
specific condition
XF EPX

Feed Rate - Inch/mm per Rev (fn)


0.004 0.008 0.012 0.014 0.016 0.020 0.024
0,10 0,20 0,30 0,35 0,40 0,50 0,60

Turning and Boring


Toolholder (Metric)
6 Select the feed
rate per revolution 0.001 0.002 0.004 0.006 0.008 0.008 0.016 0.024 0.032 0.040
in relation to the 0,03 0,05 0,10 0,15 0,20 0,20 0,40 0,60 0,80 1,00
insert radius

Depth of Cut (Inch/mm)


0.020 0.040 0.080 0.100 0.120 0.160 0.200
7 Determine the 0,50 1,00 2,00 2,50 3,00 4,00 5,00
depth of cut in 0.002 0.008 0.016 0.032 0.064 0.060 0.120 0.180 0.240 0.300
relation to the 0,05 0,20 0,40 0,80 1,60 1,50 3,00 4,50 6,00 7,50
insert radius
Turning and Boring

Surface Feed per Minute (Feet/m) - sfm (Vc)


Spare Parts

2600 2400 2200 2000 1800 1600 1400


787,9 727,3 666,7 606,1 545,5 484,8 424,2
8 Using the above 3200 3000 2800 2600 2400 1600 1400 1200 1000 800
information, select
the SFM 969,7 909,1 848,5 787,9 727,3 484,8 424,2 363,6 303,0 242,4

Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-35
®

Turning and Boring Technical Data

Turning and Boring Insert Grade Selection Chart


Turning and Boring
Technical Data

Finishing Medium Roughing


Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
High Temper Alloy Cobalt Base
K 05 K 15 K 25 K 35 K 45

D A S K 10
High Temper Alloy Iron Base
D A S K 25

DHK425
High Temper Alloy Nickel Base
DHCM35
Turning and Boring

DHCP40
Titanium and Titanium Alloy
Inserts

Turning Insert Grade Selection Chart


Application Cutting Condition Insert Grade Insert Chipbreaker

High Performance High Performance Turning


High Precision Finishing
Smooth Surface D A S K 10 DASK25 DHK425 XF
Turning and Boring

to Medium-Roughing
Toolholder (Inch)

All Around For General Turning Conditions


Finishing to Roughing Light Interrupted Cut D A S K 10 DASK25 DHK425 MP

Casting-Forging For Unfavorable Conditions


Medium
Finishing to Heavy Roughing D A S K 25 DHCM35 DHCP40 EPX
Interrupted Cut

Turning Insert Grade Specification Chart


Toolholder (Metric)
Turning and Boring

Insert Grade ANSI ISO Coating Grade Description First Choice


Very fine and tough micrograined substrate, makes the For high precision finishing
best insert for wear, abrasion resistance and for a sharp turning operations.
DASK10 C3-4 K05-15 PVD-TiAlN-Multi Layer edge.

Fine and tough micrograined substrate, excellent For medium to difficult turning
resistance to mechanical and thrermal shock. operations..
DASK25 C2 K15-30 PVD-TiAlN-Multi Layer

Fine and tough micrograin substrate, excellent resistance For tough and difficult turning
to mechanical and thrermal shock, withstand high cutting operations.
D H K 425 C2 K20-35 PVD-TiAlN-Heat-Resistant
temperatures.

This grade combination with the EPX. insert geometry has For all around turning operations.
been scientificly designed for machining High Temper
DHCM35 C2 K25-40 CVD-TiN-TiCN-AL2O3-TiN
Alloys.
Turning and Boring

Extra strong and tough substrate with cobalt enriched For medium to heavy roughing
C1-3 K30-50 CVD-TiN-TiCN-AL2O3-TiN periphery for maximum edge strength to withstand heavy turning operations at low speed.
Spare Parts

D H C P 40 interrupted cut.

Insert Index
XF MP EPX
DASK25 DASK25 DHCM35

Page A-52 Page A-53 Page A-54

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-36
®

Turning and Boring Technical Data

High Temper Alloy Turning and Boring Application Data Chart

Turning and Boring


Technical Data
ANSI C3-4 C2-3 C2 C2 C1-2
ISO K 05 K 15 K 25 K 35 K 45
How to Select the
Insert and Grade Faster (High sfm) Slower (Low sfm)
Use Color Code as Guide Application
Wear Resistance Medium Toughness
1 Determine the Finishing Roughing
cutting application
Super Finishing Heavy Roughing
Cutting Condition
Light Interrupted Cuts

Turning and Boring


2 Determine the
cutting condition Smooth Cut Uneven Depth of Cut
Light Cut Heavy Interrupted Cut

Inserts
3 Select Insert
geometry Grades
4 Select the insert D A S K 25
grade for the D A S K 10 DHK425
specific application D A S K 10 DHCP40
Insert Chipbreaker
MP

Turning and Boring


5 Select the insert

Toolholder (Inch)
chipbreaker for the MP MP
specific condition

XF EPX

Feed Rate - Inch/mm per Rev (fn)


0.002 0.004 0.006 0.008 0.010 0.012 0.014
0,05 0,10 0,15 0,20 0,25 0,30 0,35

Turning and Boring


Toolholder (Metric)
6 Select the feed
rate per revolution 0.001 0.002 0.004 0.006 0.008 0.008 0.010 0.012 0.014 0.016
in relation to the 0,03 0,05 0,10 0,15 0,20 0,20 0,25 0,30 0,35 0,40
insert radius 0.0005 0.001 0.002 0.004 0.008 0.016 0.020 0.024
0,012 0,025 0,050 0,10 0,20 0,40 0,50 0,60
Depth of Cut (Inch/mm)
0.008 0.020 0.040 0.060 0.080 0.100 0.120
7 Determine the 0,20 0,50 1,00 1,50 2,00 2,50 3,00
depth of cut in 0.002 0.008 0.016 0.032 0.064 0.060 0.080 0.120 0.160 0.200
relation to the 0,05 0,20 0,40 0,80 1,60 1,50 2,00 3,00 4,00 5,00
insert radius 0.001 0.004 0.008 0.016 0.060 0.120 0.240 0.480
0,025 0,10 0,20 0,40 1,60 3,00 6,00 12,00
Turning and Boring

Surface Feed per Minute (Feet/m) - sfm (Vc)


Spare Parts

200 175 150 125 110 95 80


60,61 50,03 45,45 37,88 33,33 28,79 24,24
8 Using the above 225 200 175 150 125 125 110 95 80 65
information, select
the SFM 68,18 60,61 53,03 45,45 37,88 37,88 33,33 28,79 24,24 19,7
250 225 200 175 90 80 70 60
75,76 68,18 60,61 53,03 27,27 24,24 21,21 18,18

Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-37
®

Turning and Boring Technical Data

Insert Trouble Shooting


Turning and Boring
Technical Data

Type of Failure C au se Solution

• Increase feed
• Cutting speed too high
Edge Wear • Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade

• Reduce speed
Turning and Boring

Thermal • Intermittent machining


• Reduce feed
Cracking • Varying coolant supply
Inserts

• Apply coolant at a constant rate

• Change edge preperation


• Excessive load
• Check rigidity of the insert
Chipping • Cutting speed too high
• Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade
Turning and Boring
Toolholder (Inch)

• Cutting temperature too low • Increase speed


Built-up
• Low cutting speed • Increase feed
E dge
• Negative cutting geometry • Use coolant

• Excessive load • Change lead angle


Depth of cut
• Cutting speed too high • Use different grade
Notching
• Insufficient wear resistance • Adjust feed rate
Toolholder (Metric)
Turning and Boring

• Reduce speed
H eat • Cutting temperature too high
• Reduce feed
Deformation • Pressure too high
• Reduce depth of cut

• Reduce speed
• Cutting temperatures on the
Crater • Reduce feed
Turning and Boring

insert rake face too high


• Use coolant
Spare Parts

• Reduce depth of cut


• Grade too brittle
• Reduce speed
Insert • Excessive load
• Reduce feed
Breakage • Weak insert geometry
• Check rigidity of the insert
• Insert too small
• Use stronger insert geometry

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-38
®

Turning Insert Index

Turning and Boring


V
Insert Identification System . . . . . . . . . . . . . . . . .Pages A-40 to A-41

Technical Data
C E
D
L
Anatomy of the Insert Body

Turning and Boring


Inserts
Negative Turning Inserts . . . . . . . . . . . . . . . . . . .Pages A-42 to A-43

Turning and Boring


Toolholder (Inch)
• Dorian negative turning inserts are The First
Choice for all turning applications from medium to
large size manual lathes and CNC machining
centers.
• Dorian negative turning inserts are available
molded or precision ground with a wide range of
geometries, chipbreakers, grades, coatings, and
tolerances.
• With the combination of strength and toughness,
Dorians' negative turning inserts are the The First

Turning and Boring


Toolholder (Metric)
Choice for high material removal in roughing and
high precision turning operations.

Positive Turning Inserts . . . . . . . . . . . . . . . . . . . .Pages A-58 to A-59


• Dorian positive turning inserts are The First
Choice for all turning applications from small to
medium size manual lathes and CNC machining
centers.
• Dorian positive turning inserts are offered in 5°,
7°, 11°, and 15° cutting edge styles, ANSI or ISO
Turning and Boring

Standard, with or without screw holes, with a


Spare Parts

variety of chipbreakers and edge preparations,


tolerances and grades.
• Dorian positive turning inserts are The First
Choice when performing light roughing to
precision finishing operations.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-39
®

Insert Identification System

Tolerance
C - 80° Diamond T - Triangle B B
I.C. M* U*
Turning and Boring

B Inch mm Inch mm Inch mm


Technical Data

5/32 3,97
3/16 4,76
7/32 5,56 .002 0,05 .003 0,06
I.C. I.C. I.C. T 1/4 6,35
D - 55° Diamond W - 80° Trigon 5/16 7,94
Tolerance 3/8 9,52
7/16 11,11
Tolerance “I.C.” “B” “T” 1/2 12,70 .003 0,06 .005 0,13
Class Inch Metric Inch Metric Inch Metric 9/16 14,29
C = ±.0010 ±0,025 ±.0005 ±0,013 ±.001 ±0,025 5/8 15,88
E = ±.0010 ±0,025 ±.0010 ±0,025 ±.001 ±0,025 11/16 17,46 .004 0,10 .007 0,18
R - Round V - 35° Diamond G = ±.0010 ±0,025 ±.0010 ±0,025 ±.005 ±0,13 3/4 19,05
H = ±.0005 ±0,013 ±.0005 ±0,013 ±.001 ±0,025 7/8 22,22 .005 0,13
M* = ±* ±* ±* ±* ±.005 ±0,13 1 25,40 .010 0,25
U* = ±* ±* ±* ±* ±.005 ±0,13
Turning and Boring

1 1/4 31,75 .006 0,15


Inserts

S - Square K - 55° Parrellogram * - Exact tolerance is determined by the shape and size
of the insert

1 - Insert Shape 3 - Insert Tolerances 3 - Insert Tolerances


Turning and Boring
Toolholder (Inch)

T N M G
1 2 3 4

2 - Insert Clearance Angle 4 - Insert Type


A - 3° Positive F - 25° Positive A - Without P - Positive land,
Toolholder (Metric)
Turning and Boring

chipbreaker, chipbreaker on both


3° 25° sides, with hole

B - Countersink on one
side, with hole R - Chipbreaker on one
B - 5° Positive G - 30° Positive side, without hole

5° 30° F - Chipbreaker on
both sides, without hole S - Positive land,
chipbreaker on one
C - 7° Positive N - 0° Negative side, with hole
G - Chipbreaker on
0° both sides, with hole

T - Chipbreaker & ISO
countersink on one
Turning and Boring

H - Chipbreaker & 70°-


D - 15° Positive P - 11° Positive 90° countersink on sides, with hole
Spare Parts

one sides, with hole


15° 11°
W - ISO Countersink on
M - Chipbreaker on one one side, with hole
side, with hole
E - 20° Positive T - 10° Positive
N - Without X - Special
20° 10° Chipbreaker,

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-40
®

DORIAN TOOL INT'L


615 COUNTY ROAD 219
EAST BERNARD, TX 77435
1-800-627-0266
979-282-2861
Insert Identification System

FAX: 979-282-2951

A-41
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®

Negative Insert Index

CARBON STEEL & ALLOY STEEL


Turning and Boring
Technical Data

Insert Chipbreaker Geometry Insert Specifications Application P ag e

• 20° positive chipbreaker


For high precision finishing operations
20°
XF • Precision ground I.C.  w ith low cutting pressure
A-44
• Top and bottom ground

• 15° positive chipbreaker


• Molded I.C.  For finishing operations A-45
15°
PF • Top and bottom ground

• 13° positive chipbreaker


• Molded I.C. #1 choice for all around turning
13°
PM  operations for steel and alloy steel
A-46
• Top and bottom ground
Turning and Boring

20°
• 20° positive chipbreaker Low cutting force for light roughing to
• Precision molded I.C.  finishing operations and for machining A-47
Inserts

MP • Top and bottom ground thin w all tubing

• 17° positive chipbreaker


• Precision molded I.C.  For roughing operations A-48
17°
PR • Top and bottom ground

• 10° single sided chipbreaker


• Precision molded I.C.  For heavy duty roughing operations A-49
10°
HR • Bottom ground
Turning and Boring

• 10° positive chipbreaker


Toolholder (Inch)

Utility insert for general purpose


• Molded I.C.  A-55
10°
EG • Top and bottom ground
turning operations

STAINLESS STEEL
• 20° positive chipbreaker
• Precision ground I.C. For high precision finishing operations
20°
XF  w ith low cutting pressure
A-44
• Top and bottom ground

• 15° positive chipbreaker


• Molded I.C. 
Toolholder (Metric)
Turning and Boring

For finishing operations A-45


15°
PF • Top and bottom ground

• 13° positive chipbreaker


• Molded I.C.  For medium operations A-46
13°
PM • Top and bottom ground

20°
• 20° positive chipbreaker Low cutting force for light roughing to
• Precision molded I.C.  finising operations and for machining A-47
MP • Top and bottom ground thin w all tubing

13° • 13° positive chipbreaker


• Positive micro chipbreaker geometry #1 choice for all around turning
• Precision molded I.C.
 A-55
EPX operations for austenic stainless steel
• Top and bottom ground
Turning and Boring

• 17° positive chipbreaker


Spare Parts

• Precision molded I.C.  For roughing operations A-48


17°
PR • Top and bottom ground

• 10° single sided chipbreaker


• Precision molded I.C.  For heavy duty roughing operations A-49
10°
HR • Bottom ground

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-42
®

Negative Insert Index

CAST IRON
Insert Chipbreaker Geometry Insert Specifications Application P ag e

Turning and Boring


Technical Data
• 20° positive chipbreaker
For high precision finishing operations
20°
XF • Precision ground I.C.  w ith low cutting pressure
A-52
• Top and bottom ground

• 0° chipbreaker

KR • Precision flat ground I.C.  For cast iron finishing to roughing A-50
• Top and bottom ground

• 0° chipbreaker
Silicon nitride for cast iron
• Precision flat ground I.C.  A-50

CI • Top and bottom ground
high speed turning

• 17° positive chipbreaker


• Precision molded I.C.  For heavy duty roughing operations A-51

Turning and Boring


17°
PR • Top and bottom precision molded

Inserts
ALUMINUM
• 20° positive chipbreaker
For high precision finishing operations
• Precision ground I.C.  A-52
20°
XF • Top and bottom ground
w ith low cutting pressure

20°
• 20° positive chipbreaker
For roughing to finishing
• Precision molded I.C.  A-53
MP • Top and bottom ground
operations w ith low cutting force

NONFERROUS

Turning and Boring


Toolholder (Inch)
• 20° positive chipbreaker
For high precision finishing operations
• Precision ground I.C.  A-52
20°
XF • Top and bottom ground
w ith low cutting pressure

20°
• 20° positive chipbreaker #1 choice for light roughing to finishing
• Precision molded I.C.  A-53
MP • Top and bottom ground
operations w ith low cutting force

13° • 13° positive chipbreaker


• Positive micro chipbreaker geometry
• Precision molded I.C.  For all around turning operations A-54
EPX • Top and bottom ground

• 10° positive chipbreaker For economical general purpose


• Molded I.C.  A-55
EG

Turning and Boring


Toolholder (Metric)
10° turning operations
• Top and bottom molded

HIGH TEMPER ALLOY


• 20° positive chipbreaker
For high precision finishing operations
• Precision ground I.C.  A-52
20°
XF • Top and bottom ground
w ith low cutting pressure

20°
• 20° positive chipbreaker
#1 choice for light roughing to finishing
• Precision molded I.C.  A-53
MP • Top and bottom ground operations w ith low cutting force

13° • 13° positive chipbreaker


• Positive micro chipbreaker geometry
 For all around turning operations A-54
EPX • Precision molded I.C.
Turning and Boring

• Top and bottom ground


Spare Parts

ALL AROUND APPLICATION


• 15° positive chipbreaker
• Molded I.C.  For profiling turning operations A-56
15°
EL/ER • Top and bottom ground

• 0° chipbreaker

EN • Precision flat ground I.C.  For general purpose operations A-56
• Top and bottom ground

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-43
®

HIGH PRECISION FINISHING Negative Turning Inserts

Material: Chipbreaker Geometry Application


• XF - High precision finishing • For high precision finishing operations
Steel
Turning and Boring

• Precision ground I.C. • Close tolerance machining


Technical Data

Stainless • Double sided ground 20°chipbreaker • Micro surface finish


Steel • Minimum of .008 cutting radius • Low cutting force
• With hole and a sharp cutting edge • Great for thin wall tubing
• Negative rake
Chipbreaker:
Positive ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Steel Stainless Steel
20°
XF Faster<—————>Tougher Faster<—————>Tougher
First First
Depth (In.): .002-.020
Choice Choice
Turning and Boring

(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .0005-.002


Hole
DASK10 DASK25 DHK425 DASK10 DASK25 DHK425 I.C. Thick Radius S.F.M. (Ft./Min.) 870-1300
D i a.
Inserts

CNGP-XF
CNGP-430-FN-XF     CNGP-120402-FN-XF .500 .1875 .0080 .203
CNGP-XF CNGP-430-EN-XF     CNGP-120402-EN-XF .500 .1875 .0080 .203
CNGP-431-FN-XF     CNGP-120404-FN-XF .500 .1875 .0156 .203
CNGP-431-EN-XF     CNGP-120404-EN-XF .500 .1875 .0156 .203 RADIUS
HOLE
CNGP-432-FN-XF     CNGP-120408-FN-XF .500 .1875 .0312 .203
CNGP-432-EN-XF     CNGP-120408-EN-XF .500 .1875 .0312 .203

100° 80°
I.C.
THICK
Turning and Boring
Toolholder (Inch)

DNGP-XF
DNGP-430-FN-XF     DNGP-150402-FN-XF .500 .1875 .0080 .203
DNGP-430-EN-XF     DNGP-150402-EN-XF .500 .1875 .0080 .203

DNGP-XF DNGP-431-FN-XF     DNGP-150404-FN-XF .500 .1875 .0156 .203


DNGP-431-EN-XF     DNGP-150404-EN-XF .500 .1875 .0156 .203
DNGP-432-FN-XF     DNGP-150408-FN-XF .500 .1875 .0312 .203
RADIUS
DNGP-432-EN-XF     DNGP-150408-EN-XF .500 .1875 .0312 .203 HOLE
Toolholder (Metric)
Turning and Boring

125° 55°
I.C.
THICK

VNGP-XF
VNGP-330-FN-XF   VNGP-160402-FN-XF .375 .1875 .0080 .150
VNGP-330-EN-XF    VNGP-160402-EN-XF .375 .1875 .0080 .150
VNGP-331-FN-XF     VNGP-160404-FN-XF .375 .1875 .0156 .150
VNGP-XF VNGP-331-EN-XF     VNGP-160404-EN-XF .375 .1875 .0156 .150
RADIUS
Turning and Boring

HOLE
Spare Parts

145° 35°
I.C.

THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-44
®

FINISHING Negative Turning Inserts

Material: Chipbreaker Geometry Application


• PF - Finishing • Finishing operations
Carbon Steel

Turning and Boring


• Double sided precision molded chipbreaker • High speed machining

Technical Data
• 15° positive chipbreaker designed for optimum
chip flow in axial and radial cutting operations • Precise tolerance applications
Alloy Steel
• With hole and sharp cutting edge • Micro surface finish
• Ground top and bottom
Stainless • High productivity
• Negative rake
Steel
ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive Steel Stainless Steel
Faster<—————>Tougher Faster<—————>Tougher
First First
15°
PF Choice Choice
Depth (In.): .010-.059
(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .003-.014

Turning and Boring


Hole
CNMG-PF DHCM10 DHCP15 DHCP25 DHCM10 DHCP35 DHCP40 I.C. Thick Radius
D i a.
S.F.M. (Ft./Min.) 870-1300

CNMG-PF

Inserts
CNMG-431-PF       CNMG-120404-PF .500 .1875 .0156 .203
RADIUS
CNMG-432-PF       CNMG-120408-PF .500 .1875 .0312 .203 HOLE

CNMG-433-PF      CNMG-120412-PF .500 .1875 .0469 .203

100° 80°
I.C.
THICK

DNMG-PF
DNMG-PF
DNMG-331-PF       DNMG-110404-PF .375 .1875 .0156 .150
DNMG-332-PF       DNMG-110408-PF .375 .1875 .0312 .150 RADIUS

DNMG-431-PF      DNMG-150404-PF .500 .1875 .0156 .203 HOLE

Turning and Boring


Toolholder (Inch)
DNMG-432-PF      DNMG-150408-PF .500 .1875 .0312 .203
DNMG-441-PF       DNMG-150604-PF .500 .2500 .0156 .203 125° 55°
I.C.
DNMG-442-PF       DNMG-150608-PF .500 .2500 .0312 .203 THICK

DNMG-443-PF      DNMG-150612-PF .500 .2500 .0469 .203


SNMG-PF
SNMG-PF
SNMG-431-PF       SNMG-120404-PF .500 .1875 .0156 .203
RADIUS
SNMG-432-PF       SNMG-120408-PF .500 .1875 .0312 .203 HOLE

SNMG-433-PF      SNMG-120412-PF .500 .1875 .0469 .203

90°
I.C.
THICK

TNMG-PF TNMG-PF

Turning and Boring


Toolholder (Metric)
TNMG-331-PF       TNMG-160404-PF .375 .1875 .0156 .150
RADIUS
TNMG-332-PF       TNMG-160408-PF .375 .1875 .0312 .150
TNMG-431-PF     TNMG-220404-PF .500 .1875 .0156 .203 HOLE

TNMG-432-PF      TNMG-220408-PF .500 .1875 .0312 .203

I.C.
THICK

VNMG-PF VNMG-PF
VNMG-331-PF      VNMG-160404-PF .375 .1875 .0156 .150 RADIUS

     
HOLE
VNMG-332-PF VNMG-160408-PF .375 .1875 .0312 .150

145° 35°
I.C.
Turning and Boring

THICK
Spare Parts

WNMG-PF WNMG-PF
WNMG-331-PF       WNMG-060404-PF .375 .1875 .0156 .150
RADIUS
WNMG-332-PF       WNMG-060408-PF .375 .1875 .0312 .150
WNMG-333-PF      WNMG-060412-PF .375 .1875 .0469 .150 HOLE

WNMG-431-PF       WNMG-080404-PF .500 .1875 .0156 .203


WNMG-432-PF       WNMG-080408-PF .500 .1875 .0312 .203
80°
WNMG-433-PF     WNMG-080412-PF .500 .1875 .0469 .203 I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-45
®

MEDIUM Negative Turning Inserts

Material Chipbreaker Geometry Application


• PM - Medium • First choice for general purpose turning
Carbon Steel • Double sided precision molded
Turning and Boring

applications
chipbreaker
Technical Data

• From semi-finishing to light roughing


Alloy Steel • Strong cutting edge with a 13°
positive chip clearance • For high productivity and reliability

Stainless • With hole and honed cutting edge • Good tolerance applications
Steel • Good chip flow control • Good surface finish
• Negative rake

Chipbreaker: ANSI ISO


Positive Material Application Insert Data Cutting Data
Description Description
Steel Stainless Steel
13°
PM Faster<———————————>Tougher Faster<—>Tougher
First First
Depth (In.): .016-.210
Turning and Boring

Choice Choice
(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .006-.018
CNMG-PM Hole
DHCP15 DHCP25 DHCP35 DHCP40 DHCP35 DHCP40 I.C. Thick Radius S.F.M. (Ft./Min.) 605-1095
D i a.
Inserts

CNMG-PM
CNMG-321-PM       CNMG-090304-PM .375 .1250 .0156 .150 RADIUS
HOLE
CNMG-322-PM       CNMG-090308-PM .375 .1250 .0312 .150
CNMG-431-PM       CNMG-120404-PM .500 .1875 .0156 .203
CNMG-432-PM       CNMG-120408-PM .500 .1875 .0312 .203
100° 80°
CNMG-433-PM       CNMG-120412-PM .500 .1875 .0469 .203 I.C.
THICK
DNMG-PM
DNMG-PM
DNMG-331-PM       DNMG-110404-PM .375 .1875 .0156 .150
     
Turning and Boring

DNMG-332-PM DNMG-110408-PM .375 .1875 .0312 .150


Toolholder (Inch)

DNMG-333-PM  DNMG-110412-PM .375 .1875 .0469 .150 RADIUS


HOLE
DNMG-431-PM  DNMG-150404-PM .500 .1875 .0156 .203
DNMG-432-PM       DNMG-150408-PM .500 .1875 .0312 .203
DNMG-441-PM       DNMG-150604-PM .500 .2500 .0156 .203 125°
I.C.
55°
THICK

SNMG-PM DNMG-442-PM       DNMG-150608-PM .500 .2500 .0312 .203


DNMG-443-PM       DNMG-150612-PM .500 .2500 .0469 .203

SNMG-PM
SNMG-431-PM       SNMG-120404-PM .500 .1875 .0156 .203 RADIUS

     
HOLE
SNMG-432-PM SNMG-120408-PM .500 .1875 .0312 .203
SNMG-433-PM       SNMG-120412-PM .500 .1875 .0469 .203

90°
I.C.
TNMG-PM THICK
Toolholder (Metric)
Turning and Boring

TNMG-PM
TNMG-331-PM       TNMG-160404-PM .375 .1875 .0156 .150 RADIUS

TNMG-332-PM       TNMG-160408-PM .375 .1875 .0312 .150


TNMG-333-PM       TNMG-160412-PM .375 .1875 .0469 .150 HOLE

TNMG-431-PM     TNMG-220404-PM .500 .1875 .0156 .203


TNMG-432-PM       TNMG-220408-PM .500 .1875 .0312 .203
I.C.
THICK
VNMG-PM
VNMG-PM
VNMG-331-PM       VNMG-160404-PM .375 .1875 .0156 .150 RADIUS
HOLE

VNMG-332-PM       VNMG-160408-PM .375 .1875 .0312 .150

145° 35°
I.C.
Turning and Boring
Spare Parts

THICK

WNMG-PM WNMG-PM
WNMG-331-PM       WNMG-060404-PM .375 .1875 .0156 .150 RADIUS

WNMG-332-PM       WNMG-060408-PM .375 .1875 .0312 .150


HOLE
WNMG-333-PM       WNMG-060412-PM .375 .1875 .0469 .150
WNMG-431-PM       WNMG-080404-PM .500 .1875 .0156 .203
WNMG-432-PM       WNMG-080408-PM .500 .1875 .0312 .203 80°
WNMG-433-PM       WNMG-080412-PM .500 .1875 .0469 .203
I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-46
®

LIGHT ROUGHING to FINISHING - Negative Turning Inserts

Material Chipbreaker Geometry Application


• MP - Light roughing to finishing • For light roughing to finishing
Steel operations

Turning and Boring


• Double sided 20° positive chipbreaker

Technical Data
• Close tolerance machining
Stainless • With hole and sharp cutting edge • Micro surface finish
Steel • Negative rake • Low cutting force
• Great for thin wall tubing
Chipbreaker: ANSI ISO
Positive Material Application Insert Data Cutting Data
Description Description
20°
Steel Stainless Steel

Faster<———>Tougher Faster<—————————>Tougher
MP First First
Depth (In.): .004-.200
Choice Choice
(Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.018
CNMP-MP

Turning and Boring


Hole
DHCM10 DHCP35 DHCM10 D A S K 25 DHCP35 I.C. Thick Radius S.F.M. (Ft./Min.) 100-2000
D i a.

CNMP-MP

Inserts
CNMP-431-MP      CNMP-120404-MP .500 .1875 .0156 .203
CNMP-432-MP      CNMP-120408-MP .500 .1875 .0312 .203 RADIUS

CNMP-433-MP     CNMP-120412-MP .500 .1875 .0469 .203 HOLE

DNMP-MP 100° 80°


I.C.
THICK

DNMP-MP
DNMP-331-MP      DNMP-110404-MP .375 .1875 .0156 .150
RADIUS
DNMP-332-MP      DNMP-110408-MP .375 .1875 .0312 .150

Turning and Boring


HOLE

Toolholder (Inch)
DNMP-431-MP      DNMP-150404-MP .500 .1875 .0156 .203
DNMP-432-MP      DNMP-150408-MP .500 .1875 .0312 .203
SNMP-MP 125°
I.C.
55°
THICK

SNMP-MP
SNMP-432-MP   SNMP-120408-MP .500 .1875 .0312 .203
RADIUS
HOLE

90°
TNMP-MP I.C.
THICK

TNMP-MP

Turning and Boring


Toolholder (Metric)
TNMP-331-MP     TNMP-160404-MP .375 .1875 .0156 .150 RADIUS

TNMP-332-MP     TNMP-160408-MP .375 .1875 .0312 .150


TNMP-431-MP   TNMP-220404-MP .500 .1875 .0156 .203 HOLE

TNMP-432-MP   TNMP-220408-MP .500 .1875 .0312 .203

I.C.
THICK

VNMP-MP
VNMP-MP
VNMP-331-MP      VNMP-160404-MP .375 .1875 .0156 .150 RADIUS
HOLE

VNMP-332-MP      VNMP-160408-MP .375 .1875 .0312 .150

145° 35°
I.C.
Turning and Boring

THICK

WNMP-MP
Spare Parts

WNMP-MP WNMP-331-MP     WNMP-060404-MP .375 .1875 .0156 .150 RADIUS

WNMP-332-MP     WNMP-060408-MP .375 .1875 .0312 .150


HOLE
WNMP-431-MP     WNMP-080404-MP .500 .1875 .0156 .203
WNMP-432-MP     WNMP-080408-MP .500 .1875 .0312 .203
80°
I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-47
®

ROUGHING Negative Turning Inserts

Material Chipbreaker Geometry Application


• PR - Roughing • First choice for roughing applications
Carbon Steel • Double sided precision molded
Turning and Boring

• High rate of material removal


chipbreaker
Technical Data

Alloy Steel • Extra strong cutting edge with a • For high productivity and reliability
17° positive chip clearance • Used on large base of materials
Stainless • With hole and honed cutting edge • Good on scaly surfaces and intermittent
• Great chip flow control cuts
Steel
• Negative rake

ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive
Steel Stainless Steel
Faster<—————>Tougher Faster<—————>Tougher
17°
PR First
Choice
First
Choice
Depth (In.): .020-.282
Turning and Boring

(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .008-.020


Hole
DHCP25 DHCP35 DHCP40 DHCP35 DHCP40 DHCM40 I.C. Thick Radius S.F.M. (Ft./Min.) 560-1030
D i a.
Inserts

CNMG-PR
CNMG-PR CNMG-432-PR       CNMG-120408-PR .500 .1875 .0312 .203
CNMG-433-PR       CNMG-120412-PR .500 .1875 .0469 .203
CNMG-542-PR    CNMG-160608-PR .625 .2500 .0312 .250 RADIUS

CNMG-543-PR      CNMG-160612-PR .625 .2500 .0469 .250 HOLE

CNMG-544-PR    CNMG-160616-PR .625 .2500 .0625 .250


CNMG-642-PR    CNMG-190608-PR .750 .2500 .0312 .312
100° 80°
CNMG-643-PR      CNMG-190612-PR .750 .2500 .0469 .312 I.C.
THICK

CNMG-644-PR      CNMG-190616-PR .750 .2500 .0625 .312


Turning and Boring

DNMG-PR
Toolholder (Inch)

DNMG-PR
DNMG-332-PR       DNMG-110408-PR .375 .1875 .0312 .150
DNMG-333-PR    DNMG-110412-PR .375 .1875 .0469 .150
DNMG-432-PR      DNMG-150408-PR .500 .1875 .0312 .203 RADIUS
HOLE
DNMG-442-PR       DNMG-150608-PR .500 .2500 .0312 .203
DNMG-443-PR      DNMG-150612-PR .500 .2500 .0469 .203
125° 55°
I.C.
THICK

SNMG-PR
SNMG-PR
SNMG-432-PR       SNMG-120408-PR .500 .1875 .0312 .203
SNMG-433-PR       SNMG-120412-PR .500 .1875 .0469 .203 RADIUS
  
Toolholder (Metric)
Turning and Boring

SNMG-542-PR SNMG-150608-PR .625 .2500 .0312 .250 HOLE

SNMG-543-PR    SNMG-150612-PR .625 .2500 .0469 .250


SNMG-544-PR      SNMG-150616-PR .625 .2500 .0625 .250
SNMG-642-PR    SNMG-190608-PR .750 .2500 .0312 .312 90°
I.C.
SNMG-643-PR    SNMG-190612-PR .750 .2500 .0469 .312 THICK

SNMG-644-PR    SNMG-190616-PR .750 .2500 .0625 .312

TNMG-PR TNMG-PR
TNMG-332-PR       TNMG-160408-PR .375 .1875 .0312 .150
RADIUS
TNMG-333-PR      TNMG-160412-PR .375 .1875 .0469 .150
TNMG-432-PR       TNMG-220408-PR .500 .1875 .0312 .203
HOLE
TNMG-433-PR    TNMG-220412-PR .500 .1875 .0469 .203

I.C.
THICK
Turning and Boring
Spare Parts

WNMG-PR
WNMG-PR WNMG-332-PR       WNMG-060408-PR .375 .1875 .0312 .150
WNMG-333-PR       WNMG-060412-PR .375 .1875 .0469 .150 RADIUS

WNMG-432-PR       WNMG-080408-PR .500 .1875 .0312 .203


HOLE
WNMG-433-PR       WNMG-080412-PR .500 .1875 .0469 .203
WNMG-434-PR  WNMG-080416-PR .500 .1875 .0625 .203
80°
I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-48
®

HEAVY ROUGHING Negative Turning Inserts

Material Chipbreaker Geometry Application


• HR - Heavy roughing • For heavy roughing operation
Carbon Steel • Single sided positive chipbreaker

Turning and Boring


• For large material removal

Technical Data
• 10° positive chip clearance for the
Alloy Steel best combination of edge strength • Large depth of cut
and low cutting force • High productivity in machine
• With hole and honed cutting edge with limited power
Stainless
Steel • Negative rake • Good on intermittent cuts

ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive
Steel Stainless Steel

Faster<—————————>Tougher Faster<———>Tougher
10°
HR First
Choice
First
Choice
Depth (In.): .039-.472

Turning and Boring


(Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .010-.042
Hole
DHCP25 DHCP35 DHCP40 DHCP35 DHCP40 I.C. Thick Radius S.F.M. (Ft./Min.) 470-710
D i a.

Inserts
CNMM-HR
CNMM-432-HR      CNMM-120408-HR .500 .1875 .0312 .203
CNMM-433-HR      CNMM-120412-HR .500 .1875 .0469 .203
CNMM-543-HR    CNMM-160612-HR .625 .2500 .0469 .250
CNMM-544-HR    CNMM-160616-HR .625 .2500 .0625 .250
CNMM-HR
CNMM-643-HR      CNMM-190612-HR .750 .2500 .0469 .312
CNMM-644-HR      CNMM-190616-HR .750 .2500 .0625 .312
CNMM-646-HR    CNMM-190624-HR .750 .2500 .0937 .312
RADIUS

Turning and Boring


HOLE

Toolholder (Inch)
100° 80°
I.C.
THICK

SNMM-HR
    

Turning and Boring


Toolholder (Metric)
SNMM-432-HR SNMM-120408-HR .500 .1875 .0312 .203
SNMM-433-HR      SNMM-120412-HR .500 .1875 .0469 .203
SNMM-543-HR    SNMM-150612-HR .625 .2500 .0469 .250
SNMM-544-HR    SNMM-150616-HR .625 .2500 .0625 .250
SNMM-643-HR      SNMM-190612-HR .750 .2500 .0469 .312
SNMM-644-HR      SNMM-190616-HR .750 .2500 .0625 .312
SNMM-646-HR    SNMM-190624-HR .750 .2500 .0937 .312
SNMM-HR
SNMM-856-HR      SNMM-250724-HR 1.00 .3125 .0937 .359
SNMM-866-HR      SNMM-250924-HR 1.00 .3750 .0937 .359
RADIUS
HOLE
Turning and Boring

90°
I.C.
THICK
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-49
®

CAST IRON Negative Turning Inserts

Material Chipbreaker Geometry Application


• KR/CI - Cast iron • For machining cast and ductile irons
• Double sided precision flat ground
Turning and Boring

Cast Iron • From finishing to heavy roughing


Technical Data

• Flat surface gives maximum cutting edge


• Difficult machining conditions
support and stability in difficult machining
conditions • For scaly surface, rough casting,
• With hole and honed cutting edge sand inclusion, and intermittent cuts
• Negative rake
Chipbreaker:
Positive ANSI ISO
Material Application Insert Data Cutting Data
Description Description

KR/CI Cast Iron Cast Iron

Faster<————————>Tougher Depth (In.): .010-.059


First Silicone
Feed (In./Rev.): .003-.014
Choice Nitride
Turning and Boring

(Coated) (Coated) (Coated) (Uncoated) S.F.M. (Ft./Min.): 870-1300


Hole
DHCK05 DHCK10 DHCK15 DSNC1 I.C. Thick Radius S.F.M. (Silicone Nitride): 930-6000
D i a.
Inserts

CNMA-KR/CI
CNMA-431-KR   CNMA-120404-KR .500 .1875 .0156 .203
CNMA-KR/CI CNMA-432-KR    CNMA-120408-KR .500 .1875 .0312 .203
CNMA-433-KR    CNMA-120412-KR .500 .1875 .0469 .203
CNMA-643-KR  CNMA-190612-KR .750 .2500 .0469 .312 RADIUS

CNMA-644-KR   CNMA-190616-KR .750 .2500 .0625 .312 HOLE

CNMA-432-CI  CNMA-120408-CI .500 .1875 .0312 .203


CNMA-433-CI  CNMA-120412-CI .500 .1875 .0469 .203
CNMA-542-CI  CNMA-160608-CI .625 .2500 .0312 .250 100°
I.C.
80°
THICK
CNMA-543-CI  CNMA-160612-CI .625 .2500 .0469 .250
Turning and Boring

CNMA-644-CI  CNMA-160616-CI .750 .2500 .0625 .312


Toolholder (Inch)

DNMA-KR/CI
DNMA-KR/CI
DNMA-442-KR   DNMA-150608-KR .500 .2500 .0312 .203 RADIUS
HOLE
DNMA-443-KR   DNMA-150612-KR .500 .2500 .0469 .203
DNMA-442-CI  DNMA-150608-CI .500 .2500 .0312 .203
 125° 55°
DNMA-443-CI DNMA-150612-CI .500 .2500 .0469 .203 I.C.
THICK

SNMA-KR/CI
SNMA-431-KR   SNMA-120404-KR .500 .1875 .0156 .203
SNMA-KR/CI SNMA-432-KR    SNMA-120408-KR .500 .1875 .0312 .203
SNMA-433-KR    SNMA-120412-KR .500 .1875 .0469 .203
RADIUS
SNMA-643-KR   SNMA-190612-KR .750 .2500 .0469 .312
Toolholder (Metric)
Turning and Boring

HOLE
SNMA-644-KR    SNMA-190616-KR .750 .2500 .0625 .312
SNMA-432-CI  SNMA-120408-CI .500 .1875 .0312 .203
SNMA-433-CI  SNMA-120412-CI .500 .1875 .0469 .203 90°
I.C.
SNMA-644-CI  SNMA-190616-CI .750 .2500 .0625 .312 THICK

SNMA-866-CI  SNMA-250924-CI 1.00 .3750 .0937 .359

TNMA-KR/CI TNMA-KR/CI
TNMA-331-KR    TNMA-160404-KR .375 .1875 .0156 .150
RADIUS
TNMA-332-KR    TNMA-160408-KR .375 .1875 .0312 .150
TNMA-333-KR    TNMA-160412-KR .375 .1875 .0469 .150
HOLE
TNMA-432-KR  TNMA-220408-KR .500 .1875 .0312 .203
TNMA-433-KR   TNMA-220412-KR .500 .1875 .0469 .203
Turning and Boring

TNMA-434-KR   TNMA-220416-KR .500 .1875 .0625 .203 I.C.


THICK

Spare Parts

TNMA-332-CI TNMA-160408-CI .375 .1875 .0312 .150

WNMA-KR/CI WNMA-KR/CI
WNMA-432-KR    WNMA-080408-KR .500 .1875 .0312 .203
RADIUS
WNMA-433-KR  WNMA-080412-KR .500 .1875 .0469 .203
WNMA-432-CI  WNMA-080408-CI .500 .1875 .0312 .203 HOLE

WNMA-433-CI  WNMA-080412-CI .500 .1875 .0469 .203

80°
I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-50
®

CAST IRON Negative Turning Inserts

Material Chipbreaker Geometry Application


• PR - Roughing • First choice for roughing applications
• Double sided precision molded

Turning and Boring


Cast Iron • High rate of material removal
chipbreaker

Technical Data
• Extra strong cutting edge with a 17° • For high productivity and reliability
positive chip clearance • Used on large base of materials
• With hole and honed cutting edge • Good on scaly surfaces, intermittent
Chipbreaker: • Great chip flow control cuts, and castings
Positive • Negative rake
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
17°
PR Cast Iron

Faster<———————————————————>Tougher

First
Depth (In.): .012-.320
Choice

Turning and Boring


(Coated) (Coated) (Coated) Feed (In./Rev.) .003-025
Hole
DHCP05 DHCK15 DHCP15 I.C. Thick Radius S.F.M. (Ft./Min.) 310-1200
D i a.

Inserts
CNMG-PR
CNMG-PR
CNMG-432-PR    CNMG-120408-PR .500 .1875 .0312 .203
CNMG-433-PR    CNMG-120412-PR .500 .1875 .0469 .203
CNMG-542-PR  CNMG-160608-PR .625 .2500 .0312 .250 RADIUS

CNMG-543-PR   CNMG-160612-PR .625 .2500 .0469 .250 HOLE

CNMG-544-PR   CNMG-160616-PR .625 .2500 .0625 .250


CNMG-642-PR  CNMG-190608-PR .750 .2500 .0312 .312
100° 80°
CNMG-643-PR  CNMG-190612-PR .750 .2500 .0469 .312 I.C.
THICK
CNMG-644-PR  CNMG-190616-PR .750 .2500 .0625 .312

Turning and Boring


Toolholder (Inch)
DNMG-PR DNMG-PR
DNMG-332-PR  DNMG-110408-PR .375 .1875 .0312 .150
DNMG-333-PR  DNMG-110412-PR .375 .1875 .0469 .150 RADIUS
HOLE
DNMG-432-PR DNMG-150408-PR .500 .1875 .0312 .203
DNMG-442-PR    DNMG-150608-PR .500 .2500 .0312 .203
DNMG-443-PR    DNMG-150612-PR .500 .2500 .0469 .203
125° 55°
I.C.
THICK

SNMG-PR
SNMG-PR SNMG-432-PR   SNMG-120408-PR .500 .1875 .0312 .203
SNMG-433-PR   SNMG-120412-PR .500 .1875 .0469 .203
SNMG-542-PR  SNMG-150608-PR .625 .2500 .0312 .250 RADIUS

Turning and Boring


Toolholder (Metric)
HOLE
SNMG-543-PR  SNMG-150612-PR .625 .2500 .0469 .250
SNMG-544-PR   SNMG-150616-PR .625 .2500 .0625 .250
SNMG-642-PR  SNMG-190608-PR .750 .2500 .0312 .312
90°
SNMG-643-PR   SNMG-190612-PR .750 .2500 .0469 .312 I.C.
THICK
SNMG-644-PR  SNMG-190616-PR .750 .2500 .0625 .312

TNMG-PR TNMG-PR
TNMG-332-PR  TNMG-160408-PR .375 .1875 .0312 .150
RADIUS
TNMG-333-PR  TNMG-160412-PR .375 .1875 .0469 .150
TNMG-432-PR  TNMG-220408-PR .500 .1875 .0312 .203
HOLE
TNMG-433-PR  TNMG-220412-PR .500 .1875 .0469 .203
Turning and Boring

I.C.
THICK
Spare Parts

WNMG-PR WNMG-PR
WNMG-332-PR   WNMG-060408-PR .375 .1875 .0312 .150
WNMG-333-PR    WNMG-060412-PR .375 .1875 .0469 .150
RADIUS

WNMG-432-PR    WNMG-080408-PR .500 .1875 .0312 .203 HOLE

WNMG-433-PR    WNMG-080412-PR .500 .1875 .0469 .203


WNMG-434-PR   WNMG-080416-PR .500 .1875 .0625 .203
80°
I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-51
®

HIGH PRECISION FINISHING Negative Turning Inserts

Material Chipbreaker Geometry Application


• XF - High precision finishing • For high precision finishing operations
Aluminum
Turning and Boring

• Precision ground I.C. • Close tolerance machining


Technical Data

Exotic High • Double sided ground 20° positive chipbreaker • Micro surface finish
Temper Alloy • Minimum of .008 cutting radius • Low cutting force
• With hole and a sharp cutting edge • Great for thin wall tubing
• Negative rake
Chipbreaker: ANSI ISO
Positive Material Application Insert Data Cutting Data
Description Description
Aluminum & Non-Ferrous High Temper Alloy

Faster<—————>Tougher Faster<—————>Tougher
20°
XF First First
Depth (In.): .002-.020
Choice Choice
(Coated) (Uncoated) (Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .0005-.002
Turning and Boring

Hole
D LX 410 D K 10 D K 25 DASK10 DASK25 DHK425 I.C. Thick Radius S.F.M. (Ft./Min.) 100-2000
D i a.

CNGP-XF
Inserts

CNGP-430-FN-XF      CNGP-120402-FN-XF .500 .1875 .0080 .203


CNGP-430-EN-XF     CNGP-120402-EN-XF .500 .1875 .0080 .203
CNGP-XF CNGP-431-FN-XF      CNGP-120404-FN-XF .500 .1875 .0156 .203
CNGP-431-EN-XF     CNGP-120404-EN-XF .500 .1875 .0156 .203 RADIUS

CNGP-432-FN-XF      CNGP-120408-FN-XF .500 .1875 .0312 .203 HOLE

CNGP-432-EN-XF     CNGP-120408-EN-XF .500 .1875 .0312 .203

100° 80°
I.C.
THICK
Turning and Boring
Toolholder (Inch)

DNGP-XF
DNGP-430-FN-XF      DNGP-150402-FN-XF .500 .1875 .0080 .203
DNGP-430-EN-XF     DNGP-150402-EN-XF .500 .1875 .0080 .203
DNGP-431-FN-XF      DNGP-150404-FN-XF .500 .1875 .0156 .203
DNGP-XF DNGP-431-EN-XF     DNGP-150404-EN-XF .500 .1875 .0156 .203
DNGP-432-FN-XF      DNGP-150408-FN-XF .500 .1875 .0312 .203
RADIUS
DNGP-432-EN-XF     DNGP-150408-EN-XF .500 .1875 .0312 .203 HOLE
Toolholder (Metric)
Turning and Boring

125° 55°
I.C.
THICK

VNGP-XF
VNGP-330-FN-XF     VNGP-160402-FN-XF .375 .1875 .0080 .150
VNGP-330-EN-XF     VNGP-160402-EN-XF .375 .1875 .0080 .150
VNGP-331-FN-XF      VNGP-160404-FN-XF .375 .1875 .0156 .150
VNGP-331-EN-XF     VNGP-160404-EN-XF .375 .1875 .0156 .150
VNGP-XF
RADIUS
Turning and Boring

HOLE
Spare Parts

145° 35°
I.C.

THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-52
®

LIGHT ROUGHING to FINISHING - Negative Turning Inserts

Material Chipbreaker Geometry Application


• For light roughing to finishing
Aluminum • MP - Light roughing to finishing
operations

Turning and Boring


• Double sided 20° positive chipbreaker

Technical Data
• Close tolerance machining
Exotic High • With hole and sharp cutting edge • Micro surface finish
Temper Alloy • Low cutting force
• Negative rake
• Great for thin wall tubing
Chipbreaker: ANSI ISO
Positive Material Application Insert Data Cutting Data
Description Description
20° High Temper Alloy
Aluminum
& Non-Ferrous

MP Faster<—————>Tougher
First
Faster<—————>Tougher
First
Depth (In.): .004-.200
Choice Choice
CNMP-MP (Coated) (Uncoated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.018

Turning and Boring


Hole
D LX 410 D K 25 DOX425 DASK10 DASK25 DHK425 I.C. Thick Radius S.F.M. (Ft./Min.) 200-2000
D i a.

CNMP-MP

Inserts
CNMP-431-MP      CNMG-120404-MP .500 .1875 .0156 .203 RADIUS
CNMP-432-MP       CNMG-120408-MP .500 .1875 .0312 .203 HOLE

100° 80°
I.C.
DNMP-MP THICK

DNMP-MP
DNMP-331-MP       DNMG-110404-MP .375 .1875 .0156 .150
RADIUS
DNMP-332-MP       DNMG-110408-MP .375 .1875 .0312 .150 HOLE

DNMP-431-MP  DNMG-150404-MP .500 .1875 .0156 .203

Turning and Boring


Toolholder (Inch)
DNMP-432-MP     DNMG-150408-MP .500 .1875 .0312 .203
125° 55°
I.C.
THICK

SNMP-MP
SNMP-MP
SNMP-432-MP      SNMG-120408-MP .500 .1875 .0312 .203 RADIUS
HOLE

90°
I.C.
THICK

TNMP-MP TNMP-MP
TNMP-331-MP   TNMG-160404-MP .375 .1875 .0156 .150 RADIUS

Turning and Boring


Toolholder (Metric)
TNMP-332-MP  TNMG-160408-MP .375 .1875 .0312 .150
HOLE

I.C.
THICK

VNMP-MP
VNMP-MP VNMP-331-MP  VNMG-160404-MP .375 .1875 .0156 .150 RADIUS
HOLE

VNMP-332-MP  VNMG-160408-MP .375 .1875 .0312 .150

145° 35°
I.C.

THICK
Turning and Boring

WNMP-MP
  
Spare Parts

WNMP-331-MP WNMG-060404-MP .375 .1875 .0156 .150


WNMP-MP RADIUS
WNMP-332-MP    WNMG-060408-MP .375 .1875 .0312 .150
WNMP-431-MP   WNMG-080404-MP .500 .1875 .0156 .203 HOLE

WNMP-432-MP    WNMG-080408-MP .500 .1875 .0312 .203

80°
I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-53
®

MEDIUM - Negative Turning Inserts

Material Chipbreaker Geometry Application


• EPX - Medium • For medium to finishing operations
Stainless
Turning and Boring

• New cutting technology • Close tolerance machining


Steel
Technical Data

• New positive micro chipbreaker geometry • Micro surface finish


• Reduces edge build up when machining • Low cutting force
Exotic High
Austenitic Stainless Steel and High • Heat dissipation
Temper Alloy Temper Alloy

Chipbreaker: ANSI ISO


Positive Material Application Insert Data Cutting Data
Description Description
13° High Temper Alloy
Stainless Steel
& Nonferrous

EPX Faster<—————>Tougher Faster<—————>Tougher


First First
Depth (In.): .004-.200
Choice Choice
Turning and Boring

(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.018


Hole
DHCP35 DHCM35 DHCP40 DASK25 DHCM35 DHCP40 I.C. Thick Radius S.F.M. (Ft./Min.) 200-2000
D i a.
Inserts

CNMG-EPX CNMG-EPX
CNMG-431-EPX       CNMG-120404-EPX .500 .1875 .0156 .203
CNMG-432-EPX       CNMG-120408-EPX .500 .1875 .0312 .203
RADIUS
CNMG-433-EPX   CNMG-120412-EPX .500 .1875 .0469 .203 HOLE

100° 80°
I.C.
THICK

DNMG-EPX DNMG-EPX
Turning and Boring
Toolholder (Inch)

DNMG-331-EPX   DNMG-110404-EPX .375 .1875 .0156 .150


DNMG-332-EPX   DNMG-110408-EPX .375 .1875 .0312 .150
DNMG-431-EPX      DNMG-150404-EPX .500 .1875 .0156 .203 RADIUS
HOLE
DNMG-432-EPX      DNMG-150408-EPX .500 .1875 .0312 .203
DNMG-441-EPX   DNMG-150604-EPX .500 .2500 .0156 .203
DNMG-442-EPX   DNMG-150608-EPX .500 .2500 .0312 .203 125°
I.C.
55°
THICK

SNMG-EPX
SNMG-EPX
SNMG-432-EPX   SNMG-120408-EPX .500 .1875 .0312 .203
SNMG-433-EPX   SNMG-120412-EPX .500 .1875 .0469 .203 RADIUS
HOLE
Toolholder (Metric)
Turning and Boring

90°
I.C.
THICK

TNMG-EPX TNMG-EPX
TNMG-331-EPX       TNMG-160404-EPX .375 .1875 .0156 .150
TNMG-332-EPX       TNMG-160408-EPX .375 .1875 .0312 .150 RADIUS

HOLE

I.C.
THICK
Turning and Boring
Spare Parts

WNMG-EPX WNMG-EPX
WNMG-331-EPX   WNMG-060404-EPX .375 .1875 .0156 .150
WNMG-332-EPX   WNMG-060408-EPX .375 .1875 .0312 .150 RADIUS
WNMG-431-EPX       WNMG-080404-EPX .500 .1875 .0156 .203
     
HOLE
WNMG-432-EPX WNMG-080408-EPX .500 .1875 .0312 .203

80°
I.C.
THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-54
®

All AROUND Negative Turning Inserts

Material Chipbreaker Geometry Application


• EG - General purpose • General purpose turning
Standard

Turning and Boring


• Double sided molded chipbreaker • From semi-finishing to roughing

Technical Data
• 10° positive chipbreaker • Good surface finishing
Chipbreaker: • With hole and honed cutting edge • Strong cutting edge
Positive • Good for intermittent cuts
• Negative rake

ANSI ISO
10°
EG Description
Material Application
Description
Insert Data Cutting Data
Standard
Carbon Steel &
Non-Ferrous
Alloy Steel
Depth (In.): .016-.250
(Uncoated) (Coated) (Uncoated) (Coated) Feed (In./Rev.) .008-.016
CNMG-EG Hole
D P 25 D C 656 D K 25 D V K 25 I.C. Thick Radius S.F.M. (Ft./Min.) 580-1095

Turning and Boring


D i a.
CNMG-EG
CNMG-431-EG   CNMG-120404-EG .500 .1875 .0156 .203

Inserts
CNMG-432-EG     CNMG-120408-EG .500 .1875 .0312 .203 RADIUS
HOLE
CNMG-433-EG     CNMG-120412-EG .500 .1875 .0469 .203
CNMG-542-EG     CNMG-160608-EG .625 .2500 .0312 .250
CNMG-543-EG     CNMG-160612-EG .625 .2500 .0469 .250
100° 80°
CNMG-642-EG     CNMG-190608-EG .750 .2500 .0312 .312 I.C.
THICK
DNMG-EG CNMG-643-EG     CNMG-190612-EG .750 .2500 .0469 .312

DNMG-EG
DNMG-431-EG   DNMG-150404-EG .500 .1875 .0156 .203 RADIUS
HOLE
DNMG-432-EG     DNMG-150408-EG .500 .1875 .0312 .203
DNMG-542-EG     DNMG-190608-EG .625 .2500 .0312 .250

Turning and Boring


   
55°

Toolholder (Inch)
125°
DNMG-543-EG DNMG-190612-EG .625 .2500 .0469 .250 I.C.
THICK

RNMG-EG
RNMG-EG RNMG-32-EG     RNMG-090100-EG .375 .1250 --- .150 HOLE

RNMG-43-EG     RNMG-120400-EG .500 .1875 --- .203


RNMG-54-EG     RNMG-150600-EG .625 .2500 --- .250
RNMG-64-EG     RNMG-190600-EG .750 .2500 --- .312 I.C. THICK

SNMG-EG
SNMG-322-EG     SNMG-090308-EG .375 .1250 .0312 .150
SNMG-432-EG     SNMG-120408-EG .500 .1875 .0312 .203 RADIUS
HOLE
SNMG-543-EG     SNMG-150612-EG .625 .2500 .0469 .250
SNMG-EG SNMG-544-EG     SNMG-150616-EG .625 .2500 .0625 .250
SNMG-643-EG     SNMG-190612-EG .750 .2500 .0469 .312
90°
   

Turning and Boring


Toolholder (Metric)
SNMG-644-EG SNMG-190616-EG .750 .2500 .0625 .312 I.C.
THICK
SNMG-866-EG     SNMG-250924-EG 1.00 .3750 .0938 .359

TNMG-EG
TNMG-221-EG   TNMG-110304-EG .250 .1250 .0156 .089
TNMG-222-EG   TNMG-110308-EG .250 .1250 .0312 .089
TNMG-321-EG   TNMG-160304-EG .375 .1250 .0156 .150
TNMG-322-EG   TNMG-160308-EG .375 .1250 .0312 .150
TNMG-EG TNMG-331-EG   TNMG-160404-EG .375 .1875 .0156 .150 RADIUS
TNMG-332-EG   VNMG-160408-EG .375 .1875 .0312 .150
TNMG-431-EG     TNMG-220404-EG .500 .1875 .0156 .203 HOLE

TNMG-432-EG     TNMG-220408-EG .500 .1875 .0312 .203


TNMG-433-EG     TNMG-220412-EG .500 .1875 .0469 .203
TNMG-434-EG     TNMG-220416-EG .500 .1875 .0625 .203 I.C.
THICK

   
Turning and Boring

TNMG-542-EG TNMG-270608-EG .625 .2500 .0312 .250


TNMG-543-EG     TNMG-270612-EG .625 .2500 .0469 .250
Spare Parts

TNMG-544-EG     TNMG-270616-EG .625 .2500 .0625 .250


VNMG-EG TNMG-666-EG     TNMG-250924-EG .750 .3750 .0938 .312

VNMG-EG
VNMG-331-EG     VNMG-160404-EG .375 .1875 .0156 .150 RADIUS
HOLE

VNMG-332-EG     VNMG-160408-EG .375 .1875 .0312 .150


VNMG-432-EG     VNMG-080408-EG .500 .1875 .0313 .203 145° 35°
I.C.
VNMG-433-EG     VNMG-080412-EG .500 .1875 .0469 .203

THICK

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-55
®

All Around Negative Turning Inserts

Material Chipbreaker Geometry Application


• EL/ER and EN - All around operations • For medium to finishing operations
Standard
Turning and Boring

• Single sided 15° positive chipbreaker • Close tolerance machining


Technical Data

Chipbreaker: • Sharp cutting edge • Good surface finish


Positive
• Negative rake / Honed cutting edge • All around turning
KNUX-EL/ER

15°
EL/ER ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Standard
Depth (In.): .004-.085

EN (Uncoated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .002-.018
Hole
D K 10 D K 25 DHCK10 DHCP15 DC656 DHCM40 I.C. Thick Radius S.F.M. (Ft./Min.) 400-1250
KNUX-160405/10 D i a.
-EL / ER-11 KNUX-160405/10-EL / ER-11
Turning and Boring

KNUX-160405-EL-11    KNUX-160405-EL-11 .375 .1875 .0197 ---


KNUX-160405-ER-11    KNUX-160405-ER-11
Inserts

KNUX-160410-EL-11    KNUX-160410-EL-11 .375 .1875 .0393 ---


KNUX-160410-ER-11    KNUX-160410-ER-11

KNUX-160405/10-EL / ER-12
KNUX-160405-EL-12    KNUX-160405-EL-12 .375 .1875 .0197 ---

KNUX-160405/10 KNUX-160405-ER-12    KNUX-160405-ER-12


-EL / ER-12 KNUX-160410-EL-12    KNUX-160410-EL-12 .375 .1875 .0393 ---
KNUX-160410-ER-12    KNUX-160410-ER-12

SNG-EN
SNG-322-EN    SNG-090308-EN .375 .1250 .0312 ---
Turning and Boring

  
Toolholder (Inch)

SNG-332-EN SNG-090408-EN .375 .1875 .0312 ---


SNG-432-EN    SNG-120408-EN .500 .1875 .0312 ---
SNG-433-EN    SNG-120412-EN .500 .1875 .0469 ---
SNG-532-EN    SNG-150408-EN .625 .1875 .0312 ---
SNG-EN
SNG-533-EN    SNG-150412-EN .625 .1875 .0469 ---
SNG-534-EN    SNG-150416-EN .625 .1875 .0625 ---
SNG-632-EN    SNG-190408-EN .750 .1875 .0312 ---
SNG-633-EN    SNG-190412-EN .750 .1875 .0469 ---
SNG-634-EN    SNG-190416-EN .750 .1875 .0625 ---

SNU-EN
SNU-321-EN    SNU-090304-EN .375 .1250 .0156 ---
SNU-EN SNU-322-EN    SNU-090308-EN .375 .1250 .0312 ---
Toolholder (Metric)
Turning and Boring

SNU-432-EN    SNU-120408-EN .500 .1875 .0312 ---


SNU-433-EN    SNU-120412-EN .500 .1875 .0469 ---
SNU-532-EN    SNU-150408-EN .625 .1875 .0312 ---
SNU-533-EN    SNU-150412-EN .625 .1875 .0469 ---
SNU-632-EN    SNU-190408-EN .750 .1875 .0312 ---
SNU-633-EN    SNU-190412-EN .750 .1875 .0469 ---
SNU-634-EN    SNU-190416-EN .750 .1875 .0625 ---
TNG-EN
TNG-EN
TNG-321-EN    TNG-160308-EN .375 .1250 .0156 ---
TNG-322-EN    TNG-160312-EN .375 .1250 .0312 ---
TNG-431-EN    TNG-220404-EN .500 .1875 .0156 ---
TNG-432-EN    TNG-220408-EN .500 .1875 .0312 ---
Turning and Boring

TNG-433-EN    TNG-220412-EN .500 .1875 .0469 ---


TNG-542-EN    TNG-270608-EN .625 .2500 .0312 ---
Spare Parts

TNG-543-EN    TNG-270612-EN .625 .2500 .0469 ---


TNU-EN
TNG-544-EN    TNG-270616-EN .625 .2500 .0625 ---

TNU-EN
TNU-432-EN    TNU-220408-EN .500 .1875 .0312 ---
TNU-433-EN    TNU-220412-EN .500 .1875 .0469 ---
TNU-542-EN    TNU-270608-EN .625 .2500 .0312 ---
TNU-543-EN    TNU-270612-EN .625 .2500 .0469 ---
TNU-544-EN    TNU-270616-EN .625 .2500 .0625 ---

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-56
®

Positive Turning Inserts

Positive Insert Grade Selection Chart

Turning and Boring


Technical Data
Material Operation Insert Grades Insert Chipbreaker
First Choice
X-Finishing D A S K 10 D A S K 25 DHK425 UE
Low Carbon Steel and Finishing DHCP15 DHCP25 DHCP40 UF
Free Machining Steel Medium DHCP25 DHCP35 DHCP40 UM
Roughing - DHCP25 DHCP40 UR
X-Finishing D A S K 10 D A S K 25 DHK425 UE
Carbon Steel, Alloy Steel Finishing DHCP15 DHCP25 DHCP40 UF
and Tool Steel < 35 HRC Medium DHCP25 DHCP35 DHCP40 UM
Roughing - DHCP25 DHCP40 UR
X-Finishing D A S K 10 D A S K 25 DHK425 UE
Carbon Steel, Alloy Steel Finishing DHCP15 DHCP25 DHCP40 UF

Turning and Boring


and Tool Steel > 35 HRC Medium DHCP25 DHCP35 DHCP40 UM
Roughing - DHCP25 DHCP40 UR
X-Finishing D A S K 10 D A S K 25 DHK425 UE

Inserts
Martensitic - Ferritic, 400 Series Finishing DHCP15 DHCP25 DHCP40 UF
and PH Stainless Steel Medium DHCP25 DHCP35 DHCP40 UM
Roughing - DHCP25 DHCP40 UR

X-Finishing D A S K 10 D A S K 25 DHK425 UE
Stainless Steel Finishing DHCP15 DHCP25 DHCP40 UF
Austenitic 200 and 300 Series Medium - DHCP35 DHCP40 UM
Roughing - DHCP40 DHCP40 UR

Finishing D A S K 10 D A S K 25 DHK425 KM
Gray Cast Iron
Medium D A S K 10 D A S K 25 DHK425 KM
135 - 270 BHN Roughing D A S K 10 D A S K 25 DHK425 KM
Finishing D A S K 10 D A S K 25 DHK425 KM
Gray Cast Iron

Turning and Boring


Toolholder (Inch)
Medium D A S K 10 D A S K 25 DHK425 KM
275 - 450 BHN Roughing D A S K 10 D A S K 25 DHK425 KM
Finishing D A S K 10 D A S K 25 DHK425 KM
Ductile Cast Iron Medium D A S K 10 D A S K 25 DHK425 KM
Roughing D A S K 10 D A S K 25 DHK425 KM

Free Machining Aluminum, X-Finishing D A S K 10 D K 25 D A S K 25 UE


Finishing D LX 410 DKT10 DOX425 FALP
Low Silicon Aluminum < 12.2%, Medium D LX 410 DKT10 DOX425 FALP
Magnesium 50 - 90 BHN Roughing D LX 410 DKT10 DOX425 FALP
X-Finishing D A S K 10 D K 25 D A S K 25 UE
High Silicon Aluminum Alloy Finishing D LX 410 DKT10 DOX425 FALP
> 12.2% Medium D LX 410 DKT10 DOX425 FALP
Roughing D LX 410 DKT10 DOX425 FALP
Copper, Brass, Bronze, Zinc, X-Finishing D A S K 10 D K 25 D A S K 25 UE
Finishing D LX 410 DKT10 DOX425 FALP
Lead Alloys, Medium D LX 410 DKT10 DOX425 FALP

Turning and Boring


Toolholder (Metric)
Magnesium 90 - 150 BHN Roughing D LX 410 DKT10 DOX425 FALP
Carbon and Graphite X-Finishing D A S K 10 D K 25 D A S K 25 UE
270 - 400 BHN Finishing D LX 410 DKT10 DOX425 FALP
Nylon, Plastics, Rubbers, Medium D LX 410 DKT10 DOX425 FALP
Phenolics, and Resins Roughing D LX 410 DKT10 DOX425 FALP

X-Finishing D A S K 10 DHCP40 DHK425 UE


Cobalt Base High Temper Alloys
Medium - DHCP40 - UM
150 - 425 BHN Roughing - DHCP40 - UM
X-Finishing D A S K 10 DHCP40 DHK425 UE
Iron Base High Temper Alloys
Medium - DHCP40 - UM
135 - 320 BHN Roughing - DHCP40 - UM
X-Finishing D A S K 10 DHCP40 DHK425 UE
Nickel Base High Temper Alloys
Medium - DHCP40 - UM
140 - 300 BHN Roughing - DHCP40 - UM
X-Finishing D A S K 10 DHCP40 DHK425 UE
Turning and Boring

Nickel Base High Temper Alloys


Medium - DHCP40 - UM
300 - 475 BHN Roughing - DHCP40 - UM
Spare Parts

X-Finishing D A S K 10 DHCP40 DHK425 UE


Titanium and Titanium Alloys
Medium - DHCP40 - UM
100 - 475 BHN Roughing - DHCP40 - UM

Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted
to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-57
®

Positive Turning Insert Index

CARBON STEEL & ALLOY STEEL


Turning and Boring

Insert Chipbreaker Geometry Insert Specification Application P ag e


Technical Data


• Single sided 6° positive chipbreaker
• Precision ground I.C. For precise finishing and
Sharp
UE
UE  A-60
• 7° positive rake thin w all tubing operations
7° • Bottom ground

• Single sided 6° positive chipbreaker


• Molded I.C.

UF
UF • 7° positive rake  For precision finishing operations A-61
7° • Bottom ground

• Single sided 6° positive chipbreaker


• Molded I.C.
Turning and Boring


UM
UM
• 5° or 7° positive rake
 For medium to finishing operations A-62 to A-63
5°, 7° • Bottom ground
Inserts

• Single sided 13° positive chipbreaker


• Molded I.C.
13°
UR
UR • 7° positive rake  For semi-roughing operations A-64
7° • Bottom ground


• Single sided 7° positive chipbreaker
• Precision ground I.C.
UC
UC • 7° positive rake
 CERMET - For finishing steel operations A-65


• Bottom ground
Turning and Boring

• Single sided 10° positive chipbreaker


Toolholder (Inch)

EZ • Precision ground I.C. For semi-finishing to


10° EZ • 11° positive rake  A-72
EN light roughing operations
11°
• Top and bottom ground

STAINLESS STEEL

• Single sided 6° positive chipbreaker
Sharp UE • Precision ground I.C.  For extreme finishing operations A-60
UE • 7° positive rake
7° • Bottom ground
Toolholder (Metric)
Turning and Boring

• Single sided 6° positive chipbreaker


• Molded I.C.

UF
UF
• 7° positive rake  For precision finishing operations A-61
7° • Bottom ground

• Single sided 6° positive chipbreaker


• Molded I.C.

UM
UM
• 5° or 7° positive rake
 For medium to finishing operations A-62 to A-63
5°, 7° • Bottom ground

• Single sided 13° positive chipbreaker


• Molded I.C.
13°
UR
UR • 7° positive rake  For semi-roughing operations A-64
• Bottom ground
Turning and Boring


Spare Parts


• Single sided 7° positive chipbreaker
• Precision ground I.C.
UC
UC • 7° positive rake
 CERMET - For finishing steel operations A-65
7° • Bottom ground

20°
• Single sided 20° positive chipbreaker
For finishing to light roughing
SSF
SSF • Precision molded I.C.  operations
A-66
• 7° positive rake

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-58
®

Positive Turning Insert Index

CAST IRON

Turning and Boring


Insert Chipbreaker Geometry Insert Specifications Application P ag e

Technical Data
• Single sided precision flat ground
KM • Precision ground I.C. A-67 to
KM
• 5°, 7° or 11° positive rake  For cast iron finishing to roughing operations
A-68
5°, 7°, 11°
• Bottom ground

• Single sided precision flat ground


KS • Precision ground I.C. A-67 to
KS  For silicon nitride finishing operations
• 5°, 7° or 11° positive rake A-68
5°, 7°, 11°
• Bottom ground

ALUMINUM

• Single sided 6° positive chipbreaker

Turning and Boring


• Precision ground I.C.
Sharp UE
UE  For high precision finishing operations A-69
• 7° positive rake

Inserts
7° • Bottom ground

• Single sided 20° positive chipbreaker


• Precision ground and polished I.C. For high performance turning operations A-70 to
 from finishing to roughing
20°
FALP
FALP
• Superior chip flow A-71
7°, 11° • 7° or 11° positive rake

NONFERROUS
• Single sided 6° high positive chipbreaker
• Molded I.C. A-62 to

UM
UM • 5° or 7° positive rake  For medium to finishing operations
A-63

Turning and Boring


Toolholder (Inch)
5°, 7° • Bottom ground

• Single sided 6° positive chipbreaker
• Precision ground I.C.
Sharp UE
UE • 7° positive rake
 For high precision finishing operations A-69

7° • Bottom ground

• Single sided 10° positive chipbreaker


• Precision ground I.C.
EEZ
For semi-finishing to
10° Z
• 11° positive rake
 light roughing operations A-72
EN
11° • Top and bottom ground

HIGH TEMPER ALLOY

Turning and Boring


Toolholder (Metric)

• Single sided 6° positive chipbreaker
• Precision ground I.C.
Sharp UE
UE  For high precision finishing operations A-69
• 7° positive rake
7° • Bottom ground

ALL AROUND APPLICATION


• Precision ground I.C.
• 15° positive rake  For miniature boring operations A-72
• Bottom ground

• Precision ground I.C.


• 11°, 15° or 20° positive rake A-73 to
 For all around turning operations
Turning and Boring

• Bottom ground A-74


Spare Parts

• 13° chipbreaker
• Molded I.C. For all around turning from semi-finishing to A-73 to
13°
EN • 11° positive rake  semi-roughing operations
A-74
11° • Bottom ground

• 13° chipbreaker
• Molded I.C. For all around turning from semi-finishing to A-73 to
13°
EL/ER  semi-roughing operations
• 11° positive rake A-74
11°
• Bottom ground

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-59
®

PRECISION GROUND Positive Turning Inserts

Material Chipbreaker Geometry Application


• UE - Extreme finishing • For extreme finishing operations
Carbon Steel
Turning and Boring

• Single sided chipbreaker


• Close tolerance machining
Technical Data

• 20° cutting point, 6° cutting edge


Alloy Steel • .001 or .004 cutting radius
• Micro surface finish

• With hole and sharp cutting edge • Low cutting force


Stainless
• 7° positive rake • Great for thin wall tubing
Steel

ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive Steel Stainless Steel
6° Faster<——————>Tougher Faster<——————>Tougher
First First
Depth (In.): .002-.020
Choice Choice
Sharp
UE (Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .0005-.002
Turning and Boring

Hole
D A S K 10 D A S K 25 DHK425 DASK10 DASK25 DHK425 I.C. Thick Radius S.F.M. (Ft./Min.) 525-1435
7° D i a.

CCGT-UE
Inserts

CCGT-21.50/1-UE     CCGT-060200-UE .250 .0937 .0010 .107


CCGT-UE CCGT-21.50/4-UE      CCGT-060201-UE .250 .0937 .0040 .107
CCGT-32.50/1-UE     CCGT-09T300-UE .375 .1562 .0010 .178
CCGT-32.50/4-UE      CCGT-09T301-UE .375 .1562 .0040 .178
Turning and Boring
Toolholder (Inch)

DCGT-UE
DCGT-21.50/1-UE     DCGT-070200-UE .250 .0937 .0010 .107
DCGT-UE
DCGT-21.50/4-UE      DCGT-070201-UE .250 .0937 .0040 .107
DCGT-32.50/1-UE     DCGT-11T300-UE .375 .1562 .0010 .178
DCGT-32.50/4-UE      DCGT-11T301-UE .375 .1562 .0040 .178

VCGT-UE
Toolholder (Metric)
Turning and Boring

VCGT-220/1-UE     VCGT-110300-UE .250 .1250 .0010 .107


VCGT-UE VCGT-220/4-UE     VCGT-110301-UE .250 .1250 .0040 .107
VCGT-330/1-UE     VCGT-160400-UE .375 .1875 .0010 .178
VCGT-330/4-UE     VCGT-160401-UE .375 .1875 .0040 .178

WCGT-UE
Turning and Boring

WCGT-UE WCGT-21.50/1-UE     WCGT-040200-UE .250 .0937 .0010 .107


WCGT-21.50/4-UE     WCGT-040201-UE .250 .0937 .0040 .107
Spare Parts

WCGT-32.50/1-UE     WCGT-06T300-UE .375 .1562 .0010 .178


WCGT-32.50/4-UE       WCGT-06T301-UE .375 .1562 .0040 .178

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-60
®

7° FINISHING Positive Turning Inserts

Material Chipbreaker Geometry Application


• UF - Finishing • For precision finishing operations
Carbon Steel

Turning and Boring


• Single sided 6° positive chipbreaker • Close tolerance machining

Technical Data
• 20° cutting point, 6° cutting edge • Micro surface finish
Alloy Steel • Good chip control • High productivity
• With hole and sharp cutting edge • High cutting speeds
Stainless • 7° positive rake • Low cutting force
Steel
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker:
Steel Stainless Steel
Positive
Faster<——————>Tougher Faster<——————>Tougher
First First
Depth (In): .006-.074

UF Choice Choice
(Coated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .002-.008
Hole

Turning and Boring


7° DHCP15 DHCP25 DHCP40 DHCP15 DHCP25 DHCP40 I.C. Thick Radius S.F.M. (Ft./Min.) 1060-1335
D i a.

CCMT-UF

Inserts
CCMT-UF CCMT-21.50-UF       CCMT-060202-UF .250 .0937 .0080 .107
CCMT-21.51-UF       CCCMT-060204-UF .250 .0937 .0156 .107
CCMT-21.52-UF       CCMT-060208-UF .250 .0937 .0312 .107
CCMT-32.50-UF       CCMT-09T302-UF .375 .1562 .0080 .178
CCMT-32.51-UF       CCMT-09T304-UF .375 .1562 .0156 .178
CCMT-32.52-UF       CCMT-09T308-UF .375 .1562 .0312 .178
CCMT-431-UF       CCMT-120404-UF .500 .1875 .0156 .220
CCMT-432-UF       CCMT-120408-UF .500 .1875 .0312 .220
DCMT-UF
DCMT-UF
DCMT-21.50-UF       DCMT-070202-UF .250 .0937 .0080 .107

Turning and Boring


     

Toolholder (Inch)
DCMT-21.51-UF DCMT-070204-UF .250 .0937 .0156 .107
DCMT-21.52-UF       DCMT-070208-UF .250 .0937 .0312 .107
DCMT-32.50-UF       DCMT-11T302-UF .375 .1562 .0080 .178
DCMT-32.51-UF       DCMT-11T304-UF .375 .1562 .0156 .178
DCMT-32.52-UF       DCMT-11T308-UF .375 .1562 .0312 .178
SCMT-UF SCMT-UF
SCMT-32.51-UF       SCMT-09T304-UF .375 .1562 .0156 .178
SCMT-32.52-UF       SCMT-09T308-UF .375 .1562 .0312 .178
SCMT-431-UF       SCMT-120404-UF .500 .1875 .0156 .220
SCMT-432-UF       SCMT-120408-UF .500 .1875 .0312 .220

TCMT-UF
   

Turning and Boring


Toolholder (Metric)
TCMT-UF TCMT-52.50-UF TCMT-06T102-UF .156 .0781 .0080 .085
TCMT-21.50-UF       TCMT-110204-UF .250 .0937 .0080 .107
TCMT-21.51-UF       TCMT-110204-UF .250 .0937 .0156 .107
TCMT-21.52-UF       TCMT-110204-UF .250 .0937 .0312 .107
TCMT-32.50-UF       TCMT-16T302-UF .375 .1562 .0080 .178
TCMT-32.51-UF       TCMT-16T304-UF .375 .1562 .0156 .178
TCMT-32.52-UF       TCMT-16T308-UF .375 .1562 .0312 .178

VCMT-UF
VCMT-UF VCMT-220-UF       VCMT-110302-UF .250 .1250 .0080 .107
VCMT-221-UF       VCMT-110304-UF .250 .1250 .0156 .107
VCMT-222-UF       VCMT-110308-UF .250 .1250 .0312 .107
VCMT-331-UF       VCMT-160404-UF .375 .1875 .0156 .178
VCMT-332-UF       VCMT-160408-UF .375 .1875 .0312 .178
Turning and Boring

WCMT-UF
Spare Parts

WCMT-520-UF     WCMT-020102-UF .156 .0625 .0080 .091

WCMT-UF WCMT-21.50-UF       WCMT-040202-UF .250 .0937 .0080 .107


WCMT-21.51-UF       WCMT-040204-UF .250 .0937 .0156 .107
WCMT-21.52-UF       WCMT-040208-UF .250 .0937 .0312 .107
WCMT-32.50-UF       WCMT-06T302-UF .375 .1562 .0080 .178
WCMT-32.51-UF       WCMT-06T304-UF .375 .1562 .0156 .178
WCMT-32.52-UF       WCMT-06T308-UF .375 .1562 .0312 .178
WCMT-431-UF       WCMT-080404-UF .500 .1875 .0156 .220
WCMT-432-UF       WCMT-080408-UF .500 .1875 .0312 .220

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-61
®

7° MEDIUM Positive Turning Inserts

Material Chipbreaker Geometry Application


• UM - Medium finishing • For medium finishing operations
• Single sided high positive chipbreaker
Turning and Boring

• Versatile, all purpose machining from


Nonferrous
Technical Data

• 20° cutting point, 6° cutting edge semi-finishing to semi-roughing


• Good chip control • For high productivity and trouble-free
Carbon Steel • With hole and sharp cutting edge machining
• 5° or 7° positive rake • Low cutting force
Alloy Steel
• All around performance

Stainless
Steel ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Nonferrous Steel & Stainless Steel
Positive First
Depth (In.): .016-.140
Choice
(Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .003-.014
Turning and Boring

Hole

UM D K 10 D K 25 DHCP25 DHCP35 DHCP40 I.C. Thick Radius
D i a.
S.F.M. (Ft./Min.) 725-1105

CCMT-UM
Inserts

5°, 7°
Molded I.C.

CCMT-UM CCMT-21.51-UM     CCMT-060204-UM .250 .0937 .0156 .107


CCMT-21.52-UM     CCMT-060208-UM .250 .0937 .0312 .107
CCMT-32.51-UM     CCMT-09T304-UM .375 .1562 .0156 .178
CCMT-32.52-UM     CCMT-09T308-UM .375 .1562 .0312 .178
CCMT-431-UM     CCMT-120404-UM .500 .1875 .0156 .220
CCMT-432-UM     CCMT-120408-UM .500 .1875 .0312 .220
Turning and Boring
Toolholder (Inch)

DCMT/GT-UM
Molded I.C.
DCMT-UM DCMT-21.51-UM    DCMT-070204-UM .250 .0937 .0156 .107
DCGT-UM DCMT-21.52-UM    DCMT-070208-UM .250 .0937 .0312 .107
DCMT-32.51-UM    DCMT-11T304-UM .375 .1562 .0156 .178
DCMT-32.52-UM    DCMT-11T308-UM .375 .1562 .0312 .178
DCMT-432-UM  DCMT-150408-UM .500 .1875 .0312 .220
DCMT-433-UM  DCMT-150412-UM .500 .1875 .0469 .220
Gound I.C.
DCGT-432-UM   DCGT-150408-UM .500 .1875 .0312 .220

RCMG-UM
Toolholder (Metric)
Turning and Boring

Molded I.C.
RCMG-43-UM   RCMG-120400-UM .500 .1875 --- .203
RCMG-EG
RCMG-64-UM   RCMG-190600-UM .750 .2500 --- .312
RCMG-84-UM   RCMG-250600-UM 1.00 .2500 --- .312

SCMT-UM
Molded I.C.
SCMT-32.51-UM  SCMT-09T304-UM .375 .1562 .0156 .178
 
Turning and Boring

SCMT-32.52-UM SCMT-09T308-UM .375 .1562 .0312 .178


SCMT-UM SCMT-431-UM  SCMT-120404-UM .500 .1875 .0156 .220
Spare Parts

SCMT-432-UM   SCMT-120408-UM .500 .1875 .0312 .220

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-62
®

7° MEDIUM Positive Turning Inserts

Material Chipbreaker Geometry Application


• UM - Medium finishing • For medium finishing operations
Nonferrous • Single sided high positive chipbreaker

Turning and Boring


• Versatile, all purpose machining from

Technical Data
• 20° cutting point, 6° cutting edge semi-finishing to semi-roughing
Carbon Steel • Good chip control • For high productivity and trouble-free
• With hole and sharp cutting edge machining
Alloy Steel • 5° or 7° positive rake • Low cutting force
• All around performance
Stainless
Steel ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Nonferrous Steel & Stainless Steel
Positive First
Depth (In.) .016-.140
Choice
(Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .003-.014
Hole

Turning and Boring



UM D K 10 D K 25 DHCP25 DHCP35 DHCP40 I.C. Thick Radius
D i a.
S.F.M. (Ft./Min.) 725-1105

5°, 7°
TCMT-UM

Inserts
TCMT-21.51-UM   TCMT-110204-UM .250 .0937 .0156 .107
TCMT-21.52-UM   TCMT-110208-UM .250 .0937 .0312 .107
TCMT-32.51-UM   TCMT-16T304-UM .375 .1562 .0156 .178
TCMT-UM TCMT-32.52-UM    TCMT-16T308-UM .375 .1562 .0312 .178
TCHT-UM

TCHT-UM
TCHT-21.51-UM   TCHT-110204-UM .250 .0937 .0156 .107
TCHT-32.51-UM   TCHT-16T304-UM .375 .1562 .0156 .178
TCHT-32.52-UM   TCHT-16T308-UM .375 .1562 .0312 .178
 

Turning and Boring


TCHT-431-UM TCHT-220404-UM .500 .1875 .0156 .220

Toolholder (Inch)
TCHT-432-UM   TCHT-220408-UM .500 .1875 .0312 .220

VBMT-UM
VBMT-UM VBMT-331-UM    VBMT-160404-UM .375 .1875 .0156 .178
VBMT-332-UM    VBMT-160408-UM .375 .1875 .0312 .178

VCMT-UM

Turning and Boring


Toolholder (Metric)
VCMT-221-UM   VCMT-110304-UM .250 .1250 .0156 .107
VCMT-331-UM   VCMT-160404-UM .375 .1875 .0156 .178
VCMT-UM

WCMT-UM
WCMT-21.51-UM   WCMT-040204-UM .250 .0937 .0156 .107
WCMT-32.51-UM   WCMT-06T304-UM .375 .1562 .0156 .178

WCMT-UM
Turning and Boring
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-63
®

7° SEMI-ROUGHING Positive Turning Inserts

Material Chipbreaker Geometry Application


• UR - Semi-roughing • For semi-roughing operations
Carbon Steel
Turning and Boring

• Single sided 13° positive chipbreaker


• Interupted cut applications
Technical Data

• Strong cutting edge with a broad chipbreaking area


Alloy Steel • Scaly surface materials
• With hole and honed cutting edge
• High productivity
• 7° positive rake
Stainless
Steel
ANSI ISO
Chipbreaker: Material Application Insert Data Cutting Data
Description Description
Positive Steel Stainless Stel

Faster<——————>Tougher Faster<——————>Tougher
13°
UR First
Choice
First
Choice
Depth (In.): .018-.160
(Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.018
Turning and Boring


Hole
DHCP25 DHCP40 DHCP25 DHCP40 I.C. Thick Radius S.F.M. (Ft./Min.) 660-1020
D i a.

CCMT-UR CCMT-UR
Inserts

CCMT-21.51-UR     CCMT-060204-UR .250 .0937 .0156 .107


CCMT-21.52-UR     CCMT-060208-UR .250 .0937 .0312 .107
CCMT-32.51-UR     CCMT-09T304-UR .375 .1562 .0156 .178
CCMT-32.52-UR     CCMT-09T308-UR .375 .1562 .0312 .178
CCMT-431-UR     CCMT-120404-UR .500 .1875 .0156 .220
CCMT-432-UR     CCMT-120408-UR .500 .1875 .0312 .220
CCMT-433-UR     CCMT-120412-UR .500 .1875 .0469 .220
DCMT-UR
DCMT-UR
DCMT-21.51-UR     DCMT-070204-UR .250 .0937 .0156 .107
   
Turning and Boring

DCMT-21.52-UR DCMT-070208-UR .250 .0937 .0312 .107


Toolholder (Inch)

DCMT-32.51-UR     DCMT-11T304-UR .375 .1562 .0156 .178


DCMT-32.52-UR     DCMT-11T308-UR .375 .1562 .0312 .178

SCMT-UR SCMT-UR
SCMT-32.51-UR     SCMT-09T304-UR .375 .1562 .0156 .178
SCMT-32.52-UR     SCMT-09T308-UR .375 .1562 .0312 .178
SCMT-431-UR     SCMT-120404-UR .500 .1875 .0156 .220
SCMT-432-UR     SCMT-120408-UR .500 .1875 .0312 .220
Toolholder (Metric)
Turning and Boring

TCMT-UR TCMT-UR
TCMT-21.51-UR    TCMT-110204-UR .250 .0937 .0156 .107
TCMT-21.52-UR    TCMT-110208-UR .250 .0937 .0312 .107
TCMT-32.51-UR    TCMT-16T304-UR .375 .1562 .0156 .178
TCMT-32.52-UR    TCMT-16T308-UR .375 .1562 .0312 .178
TCMT-32.53-UR   TCMT-16T312-UR .375 .1562 .0469 .178

VCMT-UR VCMT-UR
VCMT-221-UR     VCMT-110304-UR .250 .1250 .0156 .107
VCMT-222-UR     VCMT-110308-UR .250 .1250 .0312 .107
VCMT-331-UR     VCMT-160404-UR .375 .1875 .0156 .178
VCMT-332-UR     VCMT-160408-UR .375 .1875 .0312 .178
Turning and Boring

VCMT-333-UR     VCMT-160412-UR .375 .1875 .0469 .178


Spare Parts

WCMT-UR
WCMT-UR WCMT-21.51-UR     WCMT-040204-UR .250 .0937 .0156 .107
WCMT-21.52-UR     WCMT-040208-UR .250 .0937 .0312 .107
WCMT-32.51-UR     WCMT-06T304-UR .375 .1562 .0156 .178
WCMT-32.52-UR     WCMT-06T308-UR .375 .1562 .0312 .178
WCMT-431-UR     WCMT-080404-UR .500 .1875 .0156 .220
WCMT-432-UR     WCMT-080408-UR .500 .1875 .0312 .220
WCMT-433-UR     WCMT-080412-UR .500 .1875 .0469 .220

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-64
®

7° CERMET - FINISHING Positive Turning Inserts

Material Chipbreaker Geometry Application


• UC - CERMET finishing • CERMET - Economical insert between
Carbon Steel

Turning and Boring


• Single sided precision ground I.C. carbide and ceramic

Technical Data
• Single sided molded chipbreaker • For finishing steel and stainless steel
Alloy Steel
• With hole and sharp cutting edge • For machining at small depth of cut, high
• 7° positive rake feed rate, and small cross section
Stainless
Steel
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Steel Stainless Steel
Positive
7° Faster<—————>Tougher Faster<—————>Tougher

First First
Depth (In.): .006-.074
Choice Choice
UC (Uncoated) (Uncoated) Feed (In./Rev.) .002-.008

Turning and Boring


7° Hole
DCN280 DCN280 I.C. Thick Radius S.F.M. (Ft./Min.) 1060-2000
D i a.
CCMT-UC CC_T-UC

Inserts
CCGT-UC
Molded I.C.
CCMT-21.51-UC   CCMT-060204-UC .250 .0937 .0156 .107
CCMT-21.52-UC   CCMT-060208-UC .250 .0937 .0312 .107
CCMT-32.51-UC   CCMT-09T304-UC .375 .1562 .0156 .178
CCMT-32.52-UC   CCMT-09T308-UC .375 .1562 .0312 .178
Ground I.C.
CCGT-21.50-UC   CCGT-060202-UC .250 .0937 .0080 .107
CCGT-32.50-UC   CCGT-09T302-UC .375 .1562 .0080 .178
DCMT-UC
DCGT-UC DC_T-UC
Molded I.C.

Turning and Boring


Toolholder (Inch)
DCMT-21.51-UC   DCMT-070204-UC .250 .0937 .0156 .107
DCMT-32.51-UC   DCMT-11T304-UC .375 .1562 .0156 .178
DCMT-32.52-UC   DCMT-11T308-UC .375 .1562 .0312 .178
Ground I.C.
DCGT-21.50-UC   DCGT-070202-UC .250 .0937 .0080 .107
DCGT-32.50-UC   DCGT-11T302-UC .375 .1562 .0080 .178

TCMT-UC
TCGT-UC TC_T-UC
Molded I.C.
TCMT-21.51-UC   TCMT-110204-UC .250 .0937 .0156 .107
Ground I.C.
TCGT-21.50-UC   TCGT-110202-UC .250 .0937 .0080 .107
 

Turning and Boring


Toolholder (Metric)
TCGT-21.51-UC TCGT-110204-UC .250 .0937 .0156 .107

VCGT-UC VCGT-UC
Ground I.C.
VCGT-220-UC   VCGT-110302-UC .250 .1250 .0080 .107
VCGT-221-UC   VCGT-110304-UC .250 .1250 .0156 .107

WCMT-UC
Turning and Boring

WCGT-UC WC_T-UC
Spare Parts

Molded I.C.
WCMT-21.51-UC   WCMT-040204-UC .250 .0937 .0156 .107
WCMT-32.51-UC   WCMT-06T304-UC .375 .1562 .0156 .178
Ground I.C.
TCGT-21.50-UC   TCGT-110202-UC .250 .0937 .0080 .107
TCGT-21.51-UC   TCGT-110204-UC .250 .0937 .0156 .107

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-65
®

7° STAINLESS STEEL Positive Turning Inserts

Material Chipbreaker Geometry Application


• SSF - Finishing • Close tolerance machining
Stainless
Turning and Boring

• Single sided 20° positive chipbreaker • For machining stainless steel


Steel
Technical Data

• Precision Molded I.C. • For finishing to light roughing operations


• ISO hole and sharp cutting edge
• 7° positive rake
Chipbreaker:
Positive
20° ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Stainless Steel
SSF Faster<—————————>Tougher Depth (In.) .002-.085
(Coated) (Coated) (Coated) Hole Feed (In./Rev.) .004-.026

DCN200 DHCP35 DHCM35 I.C. Thick Radius D i a. S.F.M. (Ft./Min.) 250-1250
CCMT-SSF CCMT-SSF
Turning and Boring

CCMT-21.50-SSF    CCMT-060202-SSF .250 .0938 .0080 .107


CCMT-21.51-SSF    CCMT-060204-SSF .250 .0938 .0156 .107
Inserts

CCMT-21.52-SSF    CCMT-060208-SSF .250 .0938 .0312 .107


CCMT-32.50-SSF    CCMT-09T302-SSF .375 .1563 .0080 .178
CCMT-32.51-SSF    CCMT-09T304-SSF .375 .1563 .0156 .178
CCMT-32.52-SSF    CCMT-09T308-SSF .375 .1563 .0312 .178
DCMT-SSF
DCMT-SSF
DCMT-21.50-SSF    DCMT-070202-SSF .250 .0938 .0080 .107

DCMT-21.51-SSF    DCMT-070204-SSF .250 .0938 .0156 .107

DCMT-32.50-SSF    DCMT-11T302-SSF .375 .1563 .0080 .178


Turning and Boring
Toolholder (Inch)

DCMT-32.51-SSF    DCMT-11T304-SSF .375 .1563 .0156 .178

DCMT-32.52-SSF    DCMT-11T308-SSF .375 .1563 .0312 .178

SCMT-SSF SCMT-SSF
SCMT-32.51-SSF    SCMT-09T304-SSF .375 .1563 .0156 .178

SCMT-32.52-SSF    SCMT-09T308-SSF .375 .1563 .0312 .178

TCMT-SSF TCMT-SSF
TCMT-21.51-SSF    TCMT-110204-SSF .250 .0938 .0156 .107
Toolholder (Metric)
Turning and Boring

TCMT-21.52-SSF    TCMT-110208-SSF .250 .0938 .0312 .107

TCMT-32.51-SSF    TCMT-16T304-SSF .375 .1563 .0156 .178

TCMT-32.52-SSF    TCMT-16T308-SSF .375 .1563 .0312 .178

VCMT-SSF VCMT-SSF
VCMT-221-SSF    VCMT-110304-SSF .250 .1250 .0156 .107

VCMT-331-SSF    VCMT-160404-SSF .375 .1875 .0156 .178

VCMT-332-SSF    VCMT-160408-SSF .375 .1875 .0312 .178


Turning and Boring

WCMT-SSF WCMT-SSF
Spare Parts

WCMT-21.51-SSF    WCMT-040204-SSF .250 .0938 .0156 .107

WCMT-32.51-SSF    WCMT-06T304-SSF .375 .1563 .0156 .178

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-66
®

5°, 7° & 11° CAST IRON Positive Turning Inserts

Material Chipbreaker Geometry Application


• KM / KS - Finishing • Close tolerance machining
Cast Iron

Turning and Boring


• Single sided precision flat ground • For machining cast and ductile irons

Technical Data
• Precision ground I.C. • For finishing
• With hole and sharp cutting edge • Close tolerance machining conditions
• 5°, 7° & 11° positive rake
Chipbreaker:
Positive
ANSI ISO
Material Application Insert Data Cutting Data
KM Description Description
Cast Iron Cast Iron Cast Iron
5°, 7°, 11° Faster<>Tougher Faster<—————>Tougher Faster<>Tougher Depth (In.): .002-.070
First
Silicon Nitride Feed (In./Rev.) .002-.012
Choice
KS (Uncoated) (Coated) (Coated) (Coated) (Uncoated) (Coated) S.F.M. (Ft./Min.) 225-1625
Hole

Turning and Boring


D K 10 D K 25 DASK10 DASK25 DHK425 DSNC1 DSNR1 I.C. Thick Radius S.F.M. (Sili. Nitr.) 930-6000
5°, 7°, 11° D i a.

CCGW-KM / KS

Inserts
Precision Ground I.C

CCGW-KM CCGW-21.50/4-KM    CCGW-060201-KM .250 .0938 .0040 .107


CCGW-21.51/4-KM    CCGW-060204-KM .250 .0938 .0156 .107
CCGW-21.51-KS   CCGW-060204-KS .250 .0938 .0156 .107
CCGW-32.50/4-KM     CCGW-09T301-KM .375 .1563 .0040 .178
CCGW-32.51-KM    CCGW-09T304-KM .375 .1563 .0156 .178
CCGW-32.51-KS   CCGW-09T304-KS .375 .1563 .0156 .178
CCGW-32.52-KM     CCGW-09T308-KM .375 .1563 .0312 .178
CCGW-32.52-KS   CCGW-09T308-KS .375 .1563 .0312 .178

Turning and Boring


CCGW-432-KS  CCGW-120408-KS .500 .1875 .0312 .220

Toolholder (Inch)
CCGW-433-KS   CCGW-120412-KS .500 .1875 .0469 .220

CCMW-KM
CCMW-KM
Molded I.C.
CCMW-21.51-KM     CCMW-060204-KM .250 .0938 .0156 .107
CCMW-32.51-KM    CCMW-09T304-KM .375 .1563 .0156 .178
CCMW-32.52-KM    CCMW-09T308-KM .375 .1563 .0312 .178
CCMW-431-KM    CCMW-120404-KM .500 .1875 .0156 .220
CCMW-432-KM    CCMW-120408-KM .500 .1875 .0312 .220

Turning and Boring


Toolholder (Metric)
DCGW-KM / KS
Precision Ground I.C
DCGW-KM
DCGW-21.50/4-KM    DCGW-070201-KM .250 .0938 .0040 .107
DCGW-21.51-KM    DCGW-070204-KM .250 .0938 .0156 .107
DCGW-32.50/4-KM    DCGW-11T301-KM .375 .1563 .0040 .178
DCGW-32.51-KM    DCGW-11T304-KM .375 .1563 .0156 .178
DCGW-32.51-KS   DCGW-11T304-KS .375 .1563 .0156 .178
DCGW-32.52-KM    DCGW-11T308-KM .375 .1563 .0312 .178
DCGW-32.52-KS   DCGW-11T308-KS .375 .1563 .0312 .178

DCMW-KM
Turning and Boring

Molded I.C
DCGW-KM
Spare Parts

DCMW-21.51-KM    DCMW-070204-KM .250 .0938 .0156 .107


DCMW-32.51-KM    DCMW-11T304-KM .375 .1563 .0156 .178
DCMW-32.52-KM    DCMW-11T308-KM .375 .1563 .0312 .178
DCMW-431-KM    DCMW-150404-KM .500 .1875 .0156 .220
DCMW-432-KM    DCMW-150408-KM .500 .1875 .0312 .220

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-67
®

5°, 7° & 11° CAST IRON Positive Turning Inserts

Material Chipbreaker Geometry Application


• KM / KS - Finishing • Close tolerance machining
Cast Iron
Turning and Boring

• Single sided precision flat ground • For machining cast and ductile irons
Technical Data

• Precision ground I.C. • For finishing


• With hole and sharp cutting edge • Close tolerance machining conditions
• 5°, 7°, & 11° positive rake
Chipbreaker:
Positive
ANSI ISO
Material Application Insert Data Cutting Data
Description Description
KM Cast Iron Cast Iron Cast Iron
Faster<>Tougher Faster<—————>Tougher Faster<>Tougher Depth (In.): .002-.070
5°, 7°, 11°
First
Silicon Nitride Feed (In./Rev.) .002-.012
Choice

KS (Uncoated) (Coated) (Coated) (Coated) (Uncoated) (Coated) S.F.M. (Ft./Min.) 225-1625


Turning and Boring

Hole
D K 10 DK25 DASK10 DASK25 DHK425 DSNC1 DSNR1 I.C. Thick Radius S.F.M. (Sili. Nitr.) 930-6000
D i a.
5°, 7°, 11°
SCMW-KM
Inserts

Molded I.C.
SCMW-32.51-KM    SCMW-09T304-KM .375 .1563 .0156 .178
SCMW-32.52-KM      SCMW-09T308-KM .375 .1563 .0312 .178
SCMW-KM
SCMW-432-KM      SCMW-120408-KM .500 .1875 .0312 .220
SCMW-433-KM   SCMW-120412-KM .500 .1875 .0469 .220
Turning and Boring
Toolholder (Inch)

T__W-KM / KS Precision Ground


Ground I.C.
TCGW-21.50/4-KM    TCGW-110201-KM .250 .0938 .0040 .107 C
TCGW-KM TCGW-21.51-KM    TCGW-110204-KM .250 .0938 .0156 .107
TCMW-KM
TCGW-21.51-KS   TCGW-110204-KS .250 .0938 .0156 .107
TPGW-KM
Precision Ground I.C.
TPGW-21.50/4-KM    TPGW-110201-KM .250 .0938 .0040 .107
TPGW-21.51-KM    TPGW-110204-KM .250 .0938 .0156 .107
Toolholder (Metric)
Turning and Boring

Molded I.C.
P
TCMW-21.51-KM  TCMW-110204-KM .250 .0938 .0156 .107
TCMW-32.51-KM    TCMW-16T304-KM .375 .1563 .0156 .178
TCMW-32.52-KM    TCMW-16T308-KM .375 .1563 .0312 .178

V__W-KM Precision Ground


Precision Ground I.C.

VCGW-KM VCGW-220/4-KM    VCGW-110301-KM .250 .1250 .0040 .107


VCMW-KM VCGW-221-KM    VCGW-110304-KM .250 .1250 .0156 .107
VBGW-KM VCGW-330/4-KM    VCGW-160401-KM .375 .1875 .0040 .178
Turning and Boring

C
VCGW-331-KM    VCGW-160404-KM .375 .1875 .0156 .178
Spare Parts

Molded I.C.
VCMW-331-KM  VCMW-160404-KM .375 .1875 .0156 .178
Precision Ground I.C.
VBGW-330/4-KM    VBGW-160401-KM .375 .1875 .0040 .178
VBGW-331-KM    VBGW-160404-KM .375 .1875 .0156 .178
B

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-68
®

7° High Precision Finishing Positive Turning Inserts

Material Chipbreaker Geometry Application


• UE - High precision finishing • For high precision finishing operations
Aluminum

Turning and Boring


• Single sided chipbreaker • Close tolerance machining

Technical Data
• 20° cutting point, 6° cutting edge
High Temper • Micro surface finish
• .001 or .004 cutting radius
Alloy • Low cutting force
• With hole and sharp cutting edge
• 7° positive rake • Great for hard material

ANSI ISO
Material Application Insert Data Cutting Data
Description Description
Chipbreaker: Aluminum & Non-Ferrous High Temper Alloy
Positive
Faster<——————>Tougher Faster<——————>Tougher

First First
Depth (In.):
Choice Choice

Turning and Boring


Sharp (Coated) (Uncoated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.)
UE D A S K 10 D K 25 DASK25 DASK10 DASK25 DHK425 I.C. Thick Radius
Hole
D i a.
S.F.M. (Ft./Min.)

Inserts
CCGT-UE
CCGT-21.50/1-UE      CCGT-060200-UE .250 .0937 .0010 .107
CCGT-UE CCGT-21.50/4-UE      CCGT-060201-UE .250 .0937 .0040 .107
CCGT-32.50/1-UE      CCGT-09T300-UE .375 .1562 .0010 .178
CCGT-32.50/4-UE      CCGT-09T301-UE .375 .1562 .0040 .178

Turning and Boring


Toolholder (Inch)
DCGT-UE
DCGT-21.50/1-UE      DCGT-070200-UE .250 .0937 .0010 .107
DCGT-UE DCGT-21.50/4-UE      DCGT-070201-UE .250 .0937 .0040 .107
DCGT-32.50/1-UE      DCGT-11T300-UE .375 .1562 .0010 .178
DCGT-32.50/4-UE      DCGT-11T301-UE .375 .1562 .0040 .178

Turning and Boring


Toolholder (Metric)
VCGT-UE
VCGT-220/1-UE     VCGT-110300-UE .250 .1250 .0010 .107
VCGT-UE VCGT-220/4-UE     VCGT-110301-UE .250 .1250 .0040 .107
VCGT-330/1-UE      VCGT-160400-UE .375 .1875 .0010 .178
VCGT-330/4-UE     VCGT-160401-UE .375 .1875 .0040 .178

WCGT-UE
Turning and Boring

WCGT-UE WCGT-21.50/1-UE      WCGT-040200-UE .250 .0937 .0010 .107


Spare Parts

WCGT-21.50/4-UE      WCGT-040201-UE .250 .0937 .0040 .107


WCGT-32.50/1-UE      WCGT-06T300-UE .375 .1562 .0010 .178
WCGT-32.50/4-UE  WCGT-06T301-UE .375 .1562 .0040 .178

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-69
®

7° ALUMINUM Positive Turning Inserts

Material Chipbreaker Geometry Application


• FALP - Finishing to light roughing • Aluminum precision turning
Aluminum
Turning and Boring

• Single sided 20° positive chipbreaker operations


Technical Data

• Precision ground sides and bottom • High productivity machining


• With hole and sharp cutting edge with good chip flow

Chipbreaker: • 7° positive rake • Close tolerance machining


Positive

ANSI ISO
Material Application Insert Data Cutting Data
20° Description Description
FALP Aluminum

7°, 11° Faster<———————————>Tougher


First
Depth (In.): .001-.200
Choice
(Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .001-.016
Turning and Boring

Hole
D K 10 D LX 410 DKT10 DOX425 I.C. Thick Radius S.F.M. (Ft./Min.) 455-9000
D i a.

CCGT-FALP
Inserts

CCGT-21.50/8-FALP     CCGT-060202-FALP .250 .0937 .0080 .107


CCGT-FALP
CCGT-21.51-FALP     CCGT-060204-FALP .250 .0937 .0156 .107
CCGT-32.50/8-FALP     CCGT-09T302-FALP .375 .1562 .0080 .178
CCGT-32.51-FALP     CCGT-09T304-FALP .375 .1562 .0156 .178
CCGT-32.52-FALP     CCGT-09T308-FALP .375 .1562 .0312 .178
CCGT-431-FALP     CCGT-120404-FALP .500 .1875 .0156 .220
CCGT-432-FALP     CCGT-120408-FALP .500 .1875 .0312 .220
Turning and Boring
Toolholder (Inch)

DCGT-FALP
DCGT-21.50/8-FALP     DCGT-070202-FALP .250 .0937 .0080 .107
DCGT-FALP DCGT-21.51-FALP     DCGT-070204-FALP .250 .0937 .0156 .107
DCGT-32.50/8-FALP     DCGT-11T302-FALP .375 .1562 .0080 .178
DCGT-32.51-FALP     DCGT-11T304-FALP .375 .1562 .0156 .178
DCGT-32.52-FALP     DCGT-11T308-FALP .375 .1562 .0312 .178

RCGT-FALP
Toolholder (Metric)
Turning and Boring

RCGT-0602MO-FALP     RCGT-0602MO-FALP .2362 .0937 -- .107


RCGT-FALP RCGT-0803MO-FALP     RCGT-0803MO-FALP .3150 .1250 -- .134
RCGT-1003MO-FALP     RCGT-1003MO-FALP .3937 .1250 -- .178
RCGT-1204MO-FALP     RCGT-1204MO-FALP .4724 .1875 -- .178

SCGT-FALP
   
Turning and Boring

SCGT-432-FALP SCGT-120408-FALP .500 .1875 .0312 .220


SCGT-FALP
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-70
®

7° & 11° ALUMINUM Positive Turning Inserts

Material Chipbreaker Geometry Application


• FALP - Finishing to light roughing • Aluminum precision turning
Aluminum

Turning and Boring


• Single sided 20° positive chipbreaker operations

Technical Data
• Precision ground sides and bottom • High productivity machining
• With hole and sharp cutting edge with good chip flow

Chipbreaker: • 7° or 11° positive rake • Close tolerance machining


Positive

ANSI ISO
Material Application Insert Data Cutting Data
20° Description Description
FALP Aluminum

7°, 11° Faster<———————————>Tougher

First
Depth (In.): .001-.200
Choice

Turning and Boring


(Uncoated) (Coated) (Coated) (Coated) Feed (In./Rev.) .001-.016
Hole
D K 10 D LX 410 DKT10 DOX425 I.C. Thick Radius S.F.M. (Ft./Min.) 455-9000
D i a.

Inserts
TCGT-FALP
TCGT-21.51-FALP     TCGT-110204-FALP .250 .0937 .0156 .107
TCGT-FALP
TCGT-32.51-FALP     TCGT-16T304-FALP .375 .1562 .0156 .178

Turning and Boring


Toolholder (Inch)
VCGT-FALP
VCGT-220/8-FALP     VCGT-110302-FALP .250 .1250 .0080 .107
VCGT-FALP
VCGT-221-FALP     VCGT-110304-FALP .250 .1250 .0156 .107
VCGT-330/8-FALP     VCGT-160402-FALP .375 .1875 .0080 .178
VCGT-331-FALP     VCGT-160404-FALP .375 .1875 .0156 .178
VCGT-332-FALP     VCGT-160408-FALP .375 .1875 .0312 .178
VCGT-333-FALP     VCGT-160412-FALP .375 .1875 .0469 .178
VCGT-448-FALP     VCGT-220630-FALP .500 .2500 .1250 .220

Turning and Boring


Toolholder (Metric)
VPGT-FALP
VPGT-221-FALP    VPGT-110304-FALP .250 .1250 .0156 .107
VPGT-FALP
VPGT-333-FALP    VPGT-160412-FALP .375 .1875 .0469 .178
VPGT-444-FALP     VPGT-220616-FALP .500 .2500 .0625 .220

WCGT-FALP
Turning and Boring

WCGT-32.50/8-FALP     WCGT-06T302-FALP .375 .1562 .0080 .178


WCGT-FALP
Spare Parts

WCGT-32.51-FALP     WCGT-06T304-FALP .375 .1562 .0156 .178


WCGT-32.52-FALP     WCGT-06T308-FALP .375 .1562 .0312 .178
WCGT-431-FALP     WCGT-080404-FALP .500 .1875 .0156 .220
WCGT-432-FALP     WCGT-080408-FALP .500 .1875 .0312 .220

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-71
®

TP__ and CD__ 11° and 15° Positive Turning Inserts

Material Chipbreaker Geometry Application


• EZ/EN - Medium • For general purpose machining
Standard
Turning and Boring

• TP__: Single sided 10° positive chipbreaker • Semi-finishing to light roughing


Technical Data

• CD__: Single sided 0° chipbreaker • Good machining tolerances


Chipbreaker:
Positive • Precision ground sides and bottom • Good surface finish
• With hole and honed cutting edge
TP__ • Fair for interrupted cuts
• 11° and 15° positive rake

ANSI ISO
10° EZ Description
Material Application
Description
Insert Data Cutting Data
EN Standard
11°
Nonferrous Steel Depth (In.): .002-.085

CD__ (Uncoated) (Uncoated) (Coated) (Uncoated) (Coated) Hole Feed (In./Rev.) .004-.026
D i a.
D K 10 D K 25 D V K 10 D P 25 D C 656 I.C. Thick Radius S.F.M. (Ft./Min.) 250-1250
Turning and Boring

TPGH-EZ
TPGH-21.51-EZ    TPGH-110204-EZ .250 .0937 .0156 .120
Inserts

TPGH-21.52-EZ    TPGH-110208-EZ .250 .0937 .0312 .120


TPGH-EZ TPGH-321-EZ    TPGH-160304-EZ .375 .1250 .0156 .177
TPGH-322-EZ    TPGH-160308-EZ .375 .1250 .0312 .177
TPGH-431-EZ    TPGH-220404-EZ .500 .1875 .0156 .203
TPGH-432-EZ    TPGH-220408-EZ .500 .1875 .0312 .203

TPHT-EN
TPGH-21.51-EN     TPGH-110204-EN .250 .0937 .0156 .120
TPHT-EN
Turning and Boring
Toolholder (Inch)

TPGH-21.52-EN     TPGH-110208-EN .250 .0937 .0312 .120

TPGH-32.51-EN     TPGH-16T304-EN .375 .1563 .0156 .177

TPGH-32.52-EN     TPGH-16T308-EN .375 .1563 .0312 .177

CDHB-EN
CDHB-S4T001-EN     CDHB-S4T001-EN .156 .0400 .0040 .081
CDHB-EN
CDHB-S4T002-EN     CDHB-S4T002-EN .156 .0400 .0070 .081
Toolholder (Metric)
Turning and Boring

CDGW-EN
CDGW-040101-EN     CDGW-040101-EN .188 .0620 .0040 .087
CDGW-EN
CDGW-040102-EN     CDGW-040102-EN .188 .0620 .0080 .087

CDGW-040104-EN     CDGW-040104-EN .188 .0620 .0150 .087


Turning and Boring
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-72
®

11° ALL AROUND Positive Turning Inserts

Material Chipbreaker Geometry Application


• E - Finishing • For all around machining from semi-
Standard finishing to semi-roughing

Turning and Boring


• Single sided

Technical Data
• 20° cutting point, 6° cutting edge • Close tolerance machining
Chipbreaker:
• With hole and sharp cutting edge • Micro surface finish
Positive
• 11° or 20° positive rake • Low cutting force


EN
11° or 20° ANSI ISO
Material Application Insert Data Cutting Data
TPMR-EN Description Description
Standard

13° Depth (In.): .002-.085


EN (Uncoated) (Uncoated) (Coated) (Coated) (Coated) (Coated) (Coated) Hole Feed (In./Rev.) .004-.026
11° D K 10 D K 25 DHCK10 DC656 DHCP25 DHCP35 DTCN54 I.C. Thick Radius Dia. S.F.M. (Ft./Min.) 250-1250

TPMR-EL/ER TEGE-EN Precision Ground

Turning and Boring


TEGE-731-EN   TEGE-100404-EN .218 .0937 .0156 --
13°
EL/ER

Inserts
11° TPG-EN Precision Ground E
TPG-221-EN     TPG-110304-EN .250 .1250 .0156 --
TEGE-E / TPG-E TPG-222-EN     TPG-110308-EN .250 .1250 .0312 --
TPG-321-EN     TPG-160304-EN .375 .1250 .0156 --
TPG-322-EN     TPG-160308-EN .375 .1250 .0312 --
TPG-431-EN     TPG-220404-EN .500 .1875 .0156 --
TPG-432-EN     TPG-220408-EN .500 .1875 .0312 -- P
TPG-542-EN     TPG-270608-EN .625 .2500 .0312 --
TPG-543-EN     TPG-270612-EN .625 .2500 .0469 --

Turning and Boring


TPUN-EN Precision Ground

Toolholder (Inch)
TPUN-221-EN    TPUN-110304-EN .250 .1250 .0156 --
TPUN-EN TPUN-222-EN    TPUN-110308-EN .250 .1250 .0312 --

TPUN-321-EN    TPUN-160304-EN .375 .1250 .0156 --

TPUN-322-EN    TPUN-160308-EN .375 .1250 .0312 --

TPUN-431-EN    TPUN-220404-EN .500 .1875 .0156 --

TPUN-432-EN    TPUN-220408-EN .500 .1875 .0312 --

TPUN-542-EN    TPUN-270608-EN .625 .2500 .0312 --

TPUN-543-EN    TPUN-270612-EN .625 .2500 .0469 --

TPGB-EN Precision Ground


TPGB-EN
TPGB-21.51-EN   TPGB-110204-EN .250 .0937 .0156 .110

Turning and Boring


Toolholder (Metric)
TPGB-21.52-EN   TPGB-110208-EN .250 .0937 .0312 .110

TPGB-321-EN   TPGB-160304-EN .375 .1250 .0156 .128

TPGB-322-EN   TPGB-160308-EN .375 .1250 .0312 .128

TPGB-321-60-EN   TPGB-160304-60-EN .375 .1250 .0156 .128

TPGB-322-60-EN   TPGB-160308-60-EN .375 .1250 .0312 .128

TPGB-431-EN   TPGB-220404-EN .500 .1875 .0156 .180


TPMR-EN TPGB-432-EN   TPGB-220408-EN .500 .1875 .0312 .180

TPMR-EN Molded
TPMR-221-EN   TPMR-110304-EN .250 .1250 .0156 --

TPMR-222-EN   TPMR-110308-EN .250 .1250 .0312 --

TPMR-321-EN   TPMR-160304-EN .375 .1250 .0156 --


Turning and Boring

TPMR-322-EN   TPMR-160308-EN .375 .1250 .0312 --


Spare Parts

TPMR-EL/ER Molded
TPMR-EL/ER
TPMR-221-EL-E  TPMR-110304-EL-E .250 .1250 .0156 --

TPMR-221-ER-E  TPMR-110304-ER-E .250 .1250 .0156 --

TPMR-321-EL-E  TPMR-160304-EL-E .375 .1250 .0156 --

TPMR-321-ER-E  TPMR-160304-ER-E .375 .1250 .0156 --

TPMR-322-EL-E  TPMR-160308-EL-E .375 .1250 .0312 --

TPMR-322-ER-E  TPMR-160308-ER-E .375 .1250 .0312 --

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-73
®

11° All Around Positive Turning Inserts

Material Chipbreaker Geometry Application


• E - Finishing • For all around machining from semi-
Standard finishing to semi-roughing
Turning and Boring

• Single sided
Technical Data

Chip Breaker: • 20° cutting point, 6° cutting edge • Close tolerance machining
Positive • With hole and sharp cutting edge • Micro surface finish
• 11° or 15° positive rake • Low cutting force

EN
11° or 15°

SPMR-EN ANSI ISO


Material Application Insert Data Cutting Data
Description Description
13°
EN Standard

11° Depth (In.): .002-.085

SPMR-EL/ER (Uncoated) (Uncoated) (Coated) (Coated) (Coated) (Coated) (Coated) Feed (In./Rev.) .004-.026
Turning and Boring

Hole
D K 10 D K 25 DHCK10 DC656 DHCP25 DHCP35 DTCN54 I.C. Thick Radius S.F.M. (Ft./Min.) 250-1250
D i a.
13°
EL/ER SDP-EN Precision Ground
Inserts

11°
SDP-322-EN     SDP-090308-EN .375 .1250 .0312 .158
SDP-422-EN     SDP-120308-EN .500 .1250 .0312 .178
SDP-EN SDP-532-EN     SDP-150408-EN .625 .1875 .0312 .203

SPG-EN Precision Ground


SPG-321-EN     SPG-090304-EN .375 .1250 .0156 --
Turning and Boring

SPG-EN SPG-322-EN     SPG-090308-EN .375 .1250 .0312 --


Toolholder (Inch)

SPG-422-EN     SPG-120308-EN .500 .1250 .0312 --


SPG-432-EN    SPG-120408-EN .500 .1875 .0312 --
SPG-533-EN     SPG-150412-EN .625 .1875 .0469 --
SPG-632-EN    SPG-190408-EN .750 .1875 .0312 --
SPG-633-EN    SPG-190412-EN .750 .1875 .0469 --

SPUN-EN Precision Ground


SPUN-EN SPUN-321-EN    SPUN-090304-EN .375 .1250 .0156 --

SPUN-322-EN    SPUN-090308-EN .375 .1250 .0312 --

SPUN-421-EN    SPUN-120304-EN .500 .1250 .0156 --

SPUN-422-EN    SPUN-120308-EN .500 .1250 .0312 --


Toolholder (Metric)
Turning and Boring

SPUN-423-EN    SPUN-120312-EN .500 .1250 .0469 --

SPUN-533-EN    SPUN-150412-EN .625 .1875 .0469 --

SPUN-633-EN    SPUN-190412-EN .750 .1875 .0469 --

SPMR-EN Molded
SPMR-EN SPMR-321-EN   SPMR-090304-EN .375 .1250 .0156 --

SPMR-322-EN   SPMR-090308-EN .375 .1250 .0312 --

SPMR-421-EN   SPMR-120304-EN .500 .1250 .0156 --

SPMR-422-EN   SPMR-120308-EN .500 .1250 .0312 --


Turning and Boring

SPMR-ER/EL Molded
Spare Parts

SPMR-ER/EL
SPMR-422-EL-E   SPMR-120308-EL-E .500 .1250 .0312 --

SPMR-422-ER-E   SPMR-120308-ER-E .500 .1250 .0312 --

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-74
®

Turning and Boring System

Turning and Boring


Technical Data
Dorian Tool Turning System

"M" - Multi-Lock Toolholder System

• Maximum Rigidity

Turning and Boring


• Utilizes lock pin and clamp
• Holds insert and seat secure for less vibration

Inserts
"W" - Wedge Lock Toolholder System

• Excellent locking ability


• Easier to index or change insert without the lock pin
• Allows for an optional chipbreaker to be placed on the insert

Turning and Boring


Toolholder (Inch)
"P" - Profile Toolholder System

• Easy to index insert


• Uses lever for a secure lock with more force

Turning and Boring


Toolholder (Metric)
"C" - Clamp Lock Toolholder System

• Excellent locking ability


• Easier to index or change insert without the lock pin
• Allows for an optional chipbreaker to be placed on the insert
Turning and Boring
Spare Parts

"S" - Screw Lock Toolholder System

• Easy to index insert


• Uses Torx screw for a secure lock with more force

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-75
®

Toolholder System Graphic Index

MULTI-LOCK TOOLHOLDER
Turning and Boring
Technical Data

80° Diamond 55° Diamond 90° Square


Pages: A-80 to A-83 Pages: A-84 to A-86 Pages: A-87 to A-89
Turning and Boring

60° Triangle 35° Diamond Round 80° Trigon


Inserts

Pages: A-90 to A-94 Pages: A-95 to A-97 Pages: A-98 to A-99 Page: A-99

WEDGE LOCK TOOLHOLDER


Turning and Boring
Toolholder (Inch)

60° Triangle 80° Trigon


Page: A-100 Page: A-100
Toolholder (Metric)
Turning and Boring

PROFILE TOOLHOLDER
Turning and Boring
Spare Parts

KNUX inserts
Page: A-101

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-76
®

Toolholder System Graphic Index

CLAMP LOCK TOOLHOLDER

Turning and Boring


Technical Data
90° Square 60° Triangle
Pages A-102 to A-103 Pages A-104 to A-107

Turning and Boring


Inserts
SCREW LOCK TOOLHOLDER

Turning and Boring


Toolholder (Inch)
60° Triangle 80° Diamond 55° Diamond Round
Pages: A-108 to A-113 Pages: A-115 to A-120 Pages: A-121 to A-123 Pages: A-124 to A-127

90° Square 35° Diamond 80° Trigon Convex Radius

Turning and Boring


Toolholder (Metric)
Pages: A-128 to A-129 Pages: A-130 to A-136 Pages: A-137 to A-138 Page: A-138

UTILITY TOOLHOLDER

STAC R STCC R STDC R


Turning and Boring

Page: A-139 Page: A-139 Page: A-139


Spare Parts

STEC N STNC R
Page: A-139 Page: A-139

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-77
Toolholder Identification System

FAX: 979-282-2951
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
®

DORIAN TOOL INT'L

A-78
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®

DORIAN TOOL INT'L


615 COUNTY ROAD 219
EAST BERNARD, TX 77435
1-800-627-0266
979-282-2861
Toolholder Identification System

FAX: 979-282-2951

A-79
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®

Multi-Lock Negative 80° Diamond Insert Toolholders

MC - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-80 Pg. A-81 Pg. A-81 Pg. A-82 Pg. A-83 Pg. A-83 Pg. A-82
Turning and Boring
Toolholder (Inch)

MCFN R/L TOOLHOLDER


Style F - 0° End Cutting Edge Angle
for negative 80° diamond CNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- CNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MCFNR/L12-4B 50010 50011 0.75 0.75 4.50 1.250 1.000
MCFNR/L16-4C 50014 50015 1.00 1.00 5.00 1.250 1.250 432 ICSN-433 NL-46 CL-20 XNS-48 S-46
MCFNR/L16-4D 50018 50019 1.00 1.00 6.00 1.250 1.250
For insert information see pages A-45 to A-51 & A-53 to A-55. MCFNR/L16-5D 50022 50023 1.00 1.00 6.00 1.380 1.250 543 ICSN-533 NL-58 CL-12 XNS-510 S-58
For spare part information see pages A-202 to A-204. MCFNR/L16-6D 50026 50027 1.00 1.00 6.00 1.500 1.250 643 ICSN-633 NL-68 CL-9 XNS-510 S-68

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-80
®

Multi-Lock Negative 80° Diamond Insert Toolholders

MCGN R/L TOOLHOLDER


Style G - 0° Side Cutting Edge Angle
for negative 80° diamond CNM_ inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN

Inserts
LEFT HAND OPPOSITE

Part No. 733101- CNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MCGNR/L12-4B 50036 50037 0.75 0.75 4.50 1.250 1.000
MCGNR/L16-4C 50040 50041 1.00 1.00 5.00 1.250 1.250 432 ICSN-433 NL-46 CL-20 XNS-48 S-46
MCGNR/L16-4D 50044 50045 1.00 1.00 6.00 1.250 1.250

Turning and Boring


Toolholder (Inch)
MCGNR/L16-5D 50048 50049 1.00 1.00 6.00 1.312 1.250 543 ICSN-533 NL-58 CL-12 XNS-510 S-58
For insert information see pages A-45 to A-51 & A-53 to A-55. MCGNR/L16-6D 50052 50053 1.00 1.00 6.00 1.625 1.250
643 ICSN-633 NL-68 CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204. MCGNR/L85-6D 50056 50057 1.00 1.25 6.00 1.625 1.250

MCKN R/L TOOLHOLDER


Style K - 15° End Cutting Edge Angle
for negative 80° diamond CNM_ inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- CNM_


L o ck Clamp S eat
Description A B C E F U Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
Turning and Boring

MCKNR/L12-4B 50066 50067 0.75 0.75 4.50 1.250 1.000 .123


Spare Parts

MCKNR/L16-4C 50070 50071 1.00 1.00 5.00 1.250 1.250 .123


432 ICSN-433 NL-46 CL-20 XNS-48 S-46
MCKNR/L16-4D 50074 50075 1.00 1.00 6.00 1.250 1.250 .123
MCKNR/L20-4D 50078 50079 1.25 1.25 6.00 1.250 1.500 .123
MCKNR/L16-5D 50082 50083 1.00 1.00 6.00 1.375 1.250 .151
MCKNR/L20-5D 50086 50087 1.25 1.25 6.00 1.375 1.500 .151 543 ICSN-533 NL-58 CL-9 XNS-59 S-58
MCKNR/L85-5D 50090 50091 1.00 1.25 6.00 1.375 1.250 .151
MCKNR/L16-6D 50094 50095 1.00 1.00 6.00 1.500 1.250 .184
MCKNR/L20-6D 50098 50099 1.25 1.25 6.00 1.500 1.500 .184
643 ICSN-633 NL-68 CL-12 XNS-510 S-68
For insert information see pages A-45 to A-51 & A-53 to A-55. MCKNR/L24-6E 50102 50103 1.50 1.50 7.00 1.500 2.000 .184
For spare part information see pages A-202 to A-204. MCKNR/L86-6E 50106 50107 1.00 1.50 7.00 1.500 1.250 .184

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-81
®

Multi-Lock Negative 80° Diamond Insert Toolholders

MCLN R/L TOOLHOLDER


Style L - Negative 5° End or Side Cutting Edge
Angle for negative 80° diamond CNM_ inserts
Turning and Boring
Technical Data

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- CNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MCLNR/L08-3A 50108 50109 0.500 0.500 4.00 1.000 0.750
322 - NL-33 CL-6 XNS-37 -
MCLNR/L10-3A 50118 50119 0.625 0.625 4.00 1.000 0.875
MCLNR/L12-3B 50110 50111 0.750 0.750 4.50 1.000 1.000
322 ICSN-332 NL-34L CL-6 XNS-37 S-34
MCLNR/L16-3C 50112 50113 1.000 1.000 5.00 1.000 1.250
MCLNR/L10-4B 50116 50117 0.625 0.625 4.50 1.250 1.000
MCLNR/L12-4B 50120 50121 0.750 0.750 4.50 1.250 1.000
Turning and Boring

MCLNR/L16-4C 50124 50125 1.000 1.000 5.00 1.250 1.250


MCLNR/L16-4D 50128 50129 1.000 1.000 6.00 1.250 1.250
432 ICSN-433 NL-46 CL-20 XNS-48 S-46
MCLNR/L20-4D 50132 50133 1.250 1.250 6.00 1.250 1.500
Inserts

MCLNR/L24-4D 50136 50137 1.500 1.500 6.00 1.250 2.000


MCLNR/L24-4E 50140 50141 1.500 1.500 7.00 1.250 2.000
MCLNR/L85-4D 50144 50145 1.000 1.250 6.00 1.250 1.250
MCLNR/L16-5C 50148 50149 1.000 1.000 5.00 1.375 1.250
MCLNR/L16-5D 50152 50153 1.000 1.000 6.00 1.375 1.250
543 ICSN-533 NL-58 CL-12 XNS-510 S-58
MCLNR/L20-5D 50156 50157 1.250 1.250 6.00 1.375 1.500
MCLNR/L86-5E 50160 50161 1.000 1.500 7.00 1.375 1.250
MCLNR/L16-6C 50164 50165 1.000 1.000 5.00 1.500 1.250
MCLNR/L16-6D 50168 50169 1.000 1.000 6.00 1.500 1.250
MCLNR/L20-6D 50172 50173 1.250 1.250 6.00 1.500 1.500
MCLNR/L20-6E 50174 50175 1.250 1.250 7.00 1.500 1.500
643 ICSN-633 NL-68 CL-12 XNS-510 S-68
MCLNR/L24-6D 50176 50177 1.500 1.500 6.00 1.500 2.000
Turning and Boring
Toolholder (Inch)

MCLNR/L24-6E 50180 50181 1.500 1.500 7.00 1.500 2.000


For insert information see pages A-45 to A-51 & A-53 to A-55. MCLNR/L85-6D 50184 50185 1.000 1.250 6.00 1.500 1.250
For spare part information see pages A-202 to A-204. MCLNR/L86-6E 50188 50189 1.000 1.500 7.00 1.500 1.250

MCMNN TOOLHOLDER
Style M - 40° Side Cutting Edge Angle
for negative 80° diamond CNM_ inserts
Toolholder (Metric)
Turning and Boring

NEUTRAL HAND SHOWN


Turning and Boring
Spare Parts

CNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MCMNN12-4B 50198 0.75 0.75 4.50 1.500 432 ICSN-433 NL-46 CL-12 XNS-59 S-46
MCMNN16-4D 50200 1.00 1.00 6.00 1.500 432 ICSN-433 NL-46 CL-12 XNS-510 S-46
MCMNN16-5D 50202 1.00 1.00 6.00 1.750
543 ICSN-533 NL-58 CL-12 XNS-510 S-58
MCMNN20-5D 50204 1.25 1.25 6.00 1.750
MCMNN16-6D 50206 1.00 1.00 6.00 2.000 643 ICSN-633 NL-68 CL-30 XNS-59 S-68
For insert information see pages A-45 to A-51 & A-53 to A-55. MCMNN20-6D 50208 1.25 1.25 6.00 2.000
643 ICSN-633 NL-68 CL-30 XNS-510 S-68
For spare part information see pages A-202 to A-204. MCMNN24-6E 50210 1.50 1.50 7.00 2.000

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-82
®

Multi-Lock Negative 80° Diamond Insert Toolholders

MCRN R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for negative 80° diamond CNM_ inserts

Turning and Boring


Technical Data
RIGHT HAND SHOWN

Turning and Boring


LEFT HAND OPPOSITE

Part No. 733101- CNM_


L o ck Clamp S eat

Inserts
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MCRNR/L12-3B 50218 50219 0.75 0.75 4.5 0.875 0.800 332 ICSN-332 NL-34L CL-6 XNS-36 S-34
MCRNR/L12-4B 50220 50221 0.75 0.75 4.5 1.250 0.750
MCRNR/L16-4C 50224 50225 1.00 1.00 5.0 1.250 1.250
MCRNR/L16-4D 50228 50229 1.00 1.00 6.0 1.250 1.250 432 ICSN-433 NL-46 CL-9 XNS-58 S-46
MCRNR/L20-4D 50232 50233 1.25 1.25 6.0 1.250 1.500
MCRNR/L24-4E 50236 50237 1.50 1.50 7.0 1.250 2.000
MCRNR/L16-5D 50240 50241 1.00 1.00 6.0 1.375 1.250
MCRNR/L20-5D 50244 50245 1.25 1.25 6.0 1.375 1.500 543 ICSN-533 NL-58 CL-9 XNS-510 S-58
MCRNR/L85-5D 50248 50249 1.00 1.25 6.0 1.375 1.250
MCRNR/L16-6D 50252 50253 1.00 1.00 6.0 1.500 1.250

Turning and Boring


Toolholder (Inch)
MCRNR/L20-6D 50256 50257 1.25 1.25 6.0 1.500 1.500
643 ICSN-633 NL-68 CL-12 XNS-510 S-68
MCRNR/L24-6E 50260 50261 1.50 1.50 7.0 1.500 2.000
For insert information see pages A-45 to A-51 & A-53 to A-55.
For spare part information see pages A-202 to A-204. MCRNR/L86-6E 50264 50265 1.00 1.50 7.0 1.500 1.250

MCYNN TOOLHOLDER
Style Y - 50° Side Cutting Edge Angle
for negative 80° diamond CNM_ inserts

Turning and Boring


Toolholder (Metric)
NEUTRAL HAND SHOWN
Turning and Boring

CNM_
Part No. L o ck Clamp S eat
Spare Parts

Description A B C E Gage S eat Clamp


733101- Pin Screw Screw
Insert
MCYNN12-4B 50274 0.75 0.75 4.5 1.375
MCYNN16-4D 50276 1.00 1.00 6.0 1.375 432 ICSN-433 NL-46 CL-20 XNS-48 S-46
MCYNN85-4D 50278 1.00 1.25 6.0 1.375
MCYNN16-5D 50280 1.00 1.00 6.0 1.625
543 ICSN-533 NL-58 CL-12 XNS-510 S-58
MCYNN20-5D 50282 1.25 1.25 6.0 1.625
MCYNN16-6D 50284 1.00 1.00 6.0 1.760
For insert information see pages A-45 to A-51 & A-53 to A-55. MCYNN20-6D 50286 1.25 1.25 6.0 1.760 643 ICSN-633 NL-68 CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204. MCYNN24-6E 50288 1.50 1.50 7.0 1.760

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-83
®

Multi-Lock Negative 55° Diamond Insert Toolholders

MD - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-84 Pg. A-85 Pg. A-85 Pg. A-86


Turning and Boring
Toolholder (Inch)

MDGN R/L TOOLHOLDER


Style G - 0° Side Cutting Edge Angle
for negative 55° diamond DNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- DNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MDGNR/L12-4B 50298 50299 0.75 0.75 4.50 1.250 1.000 432 IDSN-433 NL-46 CL-6 XNS-36 S-46
For insert information see pages A-45 to A-48, A-50 to A-51 & MDGNR/L16-4D 50302 50303 1.00 1.00 6.00 1.250 1.250 432 IDSN-433 NL-46 CL-20 XNS-48 S-46
A-53 to A-55. MDGNR/L16-5D 50306 50307 1.00 1.00 6.00 1.750 1.250 543 IDSN-533 NL-58 CL-12 XNS-510 S-58
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-84
®

Multi-Lock Negative 55° Diamond Insert Toolholders

MDJN R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for negative 55° diamond DNM_ inserts

Turning and Boring


Technical Data
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- DNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert

Turning and Boring


MDJNR/L08-3A 50316 50317 0.500 0.500 4.0 1.25 0.750 332 — NL-33 CL-7 XNS-36 —
MDJNR/L10-3B 50320 50321 0.625 0.625 4.5 1.25 0.875
MDJNR/L12-3B 50312 50313 0.750 0.750 4.5 1.25 1.000 332 IDSN-322 NL-34 CL-7 XNS-36 S-34

Inserts
MDJNR/L16-3C 50314 50315 1.000 1.000 5.0 1.25 1.250
MDJNR/L12-4B 50324 50325 0.750 0.750 4.5 1.25 1.000 432 IDSN-433 NL-46 CL-6 XNS-36 S-46
MDJNR/L16-4C 50328 50329 1.000 1.000 5.0 1.25 1.250
MDJNR/L16-4D 50332 50333 1.000 1.000 6.0 1.25 1.250
MDJNR/L20-4D 50336 50337 1.250 1.250 6.0 1.25 1.500
432 IDSN-433 NL-46 CL-20 XNS-48 S-46
MDJNR/L24-4D 50340 50341 1.500 1.500 6.0 1.25 2.000
MDJNR/L24-4E 50344 50345 1.500 1.500 7.0 1.25 2.000
MDJNR/L85-4D 50348 50349 1.000 1.250 6.0 1.25 1.250
MDJNR/L16-5C 50350 50351 1.000 1.000 5.0 1.75 1.250
MDJNR/L16-5D 50352 50353 1.000 1.000 6.0 1.75 1.250
MDJNR/L20-5D 50356 50357 1.250 1.250 6.0 1.75 1.500

Turning and Boring


543 IDSN-533 NL-58 CL-12 XNS-510 S-58

Toolholder (Inch)
MDJNR/L24-5D 50360 50361 1.500 1.500 6.0 1.75 2.000
For insert information see pages A-45 to A-48, A-50 to A-51 & MDJNR/L24-5E 50364 50365 1.500 1.500 7.0 1.75 2.000
A-53 to A-55. MDJNR/L86-5E 50368 50369 1.000 1.500 7.0 1.75 1.250
For spare part information see pages A-202 to A-204.

MDPNN TOOLHOLDER
Style P - 27.5° Side Cutting Edge Angle
for negative 55° diamond DNM_ inserts

Turning and Boring


Toolholder (Metric)
NEUTRAL HAND SHOWN
Turning and Boring

DNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Spare Parts

Insert
MDPNN12-4B 50370 0.75 0.75 4.5 1.75
MDPNN16-4D 50372 1.00 1.00 6.0 1.75 432 IDSN-433 NL-46 CL-12 XNS-510 S-46
MDPNN20-4D 50374 1.25 1.25 6.0 1.75
MDPNN16-5D 50376 1.00 1.00 6.0 2.00
MDPNN20-5D 50378 1.25 1.25 6.0 2.00
MDPNN24-5D 50380 1.50 1.50 6.0 2.00
543 IDSN-533 NL-58 CL-30 XNS-510 S-58
MDPNN24-5E 50382 1.50 1.50 7.0 2.00
For insert information see pages A-45 to A-48, A-50 to A-51 & MDPNN85-5D 50384 1.00 1.25 6.0 2.00
A-53 to A-55. MDPNN86-5D 50386 1.00 1.50 6.0 2.00
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-85
®

Multi-Lock Negative 55° Diamond Insert Toolholders

MDQN R/L TOOLHOLDER


Style Q - 17.5° Side Cutting Edge Angle
for negative 55° diamond DNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- DNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MDQNR/L12-4B 50371 50373 0.75 0.75 4.5 1.37 1.00
MDQNR/L16-4C 50375 50377 1.00 1.00 5.0 1.37 1.25
MDQNR/L16-4D 50379 50381 1.00 1.00 6.0 1.37 1.25
432 IDSN-433 NL-46 C L12 XNS-510 S-46
MDQNR/L20-4D 50383 50385 1.25 1.25 6.0 1.37 1.50
MDQNR/L24-4D 50387 50389 1.50 1.50 6.0 1.37 2.00
MDQNR/L24-4E 50391 50393 1.50 1.50 7.0 1.37 2.00
Turning and Boring
Toolholder (Inch)

MDQNR/L20-5D 50395 50397 1.25 1.25 6.0 1.47 1.50


For insert information see pages A-45 to A-48, A-50 to A-51 & MDQNR/L24-5D 50399 50401 1.50 1.50 6.0 1.47 2.00 543 IDSN-533 NL-58 C L30 XNS-510 S-58
A-53 to A-55. MDQNR/L24-5E 50403 50405 1.50 1.50 7.0 1.47 2.00
For spare part information see pages A-202 to A-204.

SAV
EM
O N S ONEY
ETS
Set !!
ST5CR Utility Turning Sets O
• 5 T ffers:
o
• 10 olholde
Inser rs
ts
Toolholder (Metric)
Turning and Boring

°
°

45

30



R

R
N

R
R

We Are Making Turning Simple For You!


CC

DC

NC
EC
AC
ST

ST

ST

ST
ST

• High Performance - Positive rake • Rigidity - Holder made of heat


for fast material removal, as well as treated, precision ground alloy steel.
finishing with low cutting force.

17 pc. Set Includes


Part No. S h an k Tool (1)
733101- Siz e Length (5) (10)
Torx (1)
Toolholders Inserts
K ey
85092 0.375 2.5
Turning and Boring

Holders
85096 0.500 3.5 Shown TCMT-21.51-UM-DHCP25 T-7 Storage Box
1 Insert
Spare Parts

85100 0.625 4.0 Above


Holders
X 10 pcs. + 5 Tools
85104 0.750 4.5
Shown TCMT-32.52-UM-DHCP25 T-15 Storage Box = 100% Turning
85108 1.000 6.0 Above Applications
85112 1.250 6.0 Holders
Shown TCHT-432-UM-DHCP25 T-20 Storage Box
85116 1.500 6.0 Above * Available in this Catalog in the Turning section. For further
information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-86
®

Multi-Lock Negative Square Insert Toolholders

MS - Style Toolholders

Turning and Boring


Technical Data
Turning and Boring
Inserts
Pg. A-87 Pg. A-88 Pg. A-88 Pg. A-89

Turning and Boring


Toolholder (Inch)
MSDNN TOOLHOLDER
Style D - 45° Side Cutting Edge Angle
for negative square SNM_ inserts

Turning and Boring


Toolholder (Metric)
NEUTRAL HAND SHOWN

SNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MSDNN08-3A 50392 0.500 0.500 4.0 1.000
MSDNN08-3B 50394 0.500 0.500 4.5 1.000
322 ISSN-322 NL-34 CL-6 XNS-36 S-34
MSDNN10-3B 50396 0.625 0.625 4.5 1.000
MSDNN12-3B 50398 0.750 0.750 4.5 1.000
MSDNN12-4B 50400 0.750 0.750 4.5 1.375
Turning and Boring

MSDNN16-4D 50402 1.000 1.000 6.0 1.375 432 ISSN-433 NL-46 CL-9 XNS-59 S-46
MSDNN85-4D 50404 1.000 1.250 6.0 1.375
Spare Parts

MSDNN16-5D 50406 1.000 1.000 6.0 1.625


MSDNN20-5D 50408 1.250 1.250 6.0 1.625
543 ISSN-533 NL-58 CL-12 XNS-510 S-58
MSDNN85-5D 50410 1.000 1.250 6.0 1.625
MSDNN86-5E 50412 1.000 1.500 7.0 1.625
MSDNN16-6D 50414 1.000 1.000 6.0 1.750
MSDNN20-6D 50416 1.250 1.250 6.0 1.750
MSDNN20-6E 50417 1.250 1.250 7.0 1.750
643 ISSN-633 NL-68 CL-12 XNS-510 S-68
MSDNN24-6E 50418 1.500 1.500 7.0 1.750
MSDNN85-6D 50420 1.000 1.250 6.0 1.750
For insert information see pages A-45 to A-51, & A-53 to A-55.
MSDNN86-6E 50422 1.000 1.500 7.0 1.750
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-87
®

Multi-Lock Negative Square Insert Toolholders

MSKN R/L TOOLHOLDER


Style K - 15° End Cutting Edge Angle
for negative square SNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Part No. 733101- SNM_
L o ck Clamp S eat
Description A B C E F U Gage S eat Clamp
Inserts

R.H. L.H. Pin Screw Screw


Insert
MSKNR/L08-3A 50432 50433 0.500 0.500 4.0 1.000 0.625 .090
MSKNR/L08-3B 50436 50437 0.500 0.500 4.5 1.000 0.625 .090
322 ISSN-322 NL-34 CL-6 XNS-36 S-34
MSKNR/L10-3B 50440 50441 0.625 0.625 4.5 1.000 0.750 .090
MSKNR/L12-3B 50444 50445 0.750 0.750 4.5 1.000 0.875 .090
MSKNR/L12-4B 50448 50449 0.750 0.750 4.5 1.250 1.000 .122
MSKNR/L16-4C 50452 50453 1.000 1.000 5.0 1.250 1.250 .122 432 ISSN-433 NL-46 CL-9 XNS-59 S-46
MSKNR/L16-4D 50456 50457 1.000 1.000 6.0 1.000 1.250 .122
MSKNR/L16-5D 50460 50461 1.000 1.000 6.0 1.375 1.250 .151
MSKNR/L20-5D 50464 50465 1.250 1.250 6.0 1.375 1.500 .151 543 ISSN-533 NL-58 CL-12 XNS-510 S-58
MSKNR/L85-5D 50468 50469 1.000 1.250 6.0 1.375 1.250 .151
Turning and Boring
Toolholder (Inch)

MSKNR/L20-6D 50472 50473 1.250 1.250 6.0 1.500 1.500 .183


For insert information see pages A-45 to A-51, & A-53 MSKNR/L24-6D 50476 50477 1.500 1.500 6.0 1.500 2.000 .183 643 ISSN-633 NL-68 CL-12 XNS-510 S-68
to A-55. MSKNR/L24-6E 50480 50481 1.500 1.500 7.0 1.500 2.000 .183
For spare part information see pages A-202 to A-204.

MSRN R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for negative square SNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- SNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MSRNR/L08-3A 50490 50491 0.500 0.500 4.0 1.000 0.660
MSRNR/L08-3B 50494 50495 0.500 0.500 4.5 1.000 0.660
322 ISSN-322 NL-34 CL-6 XNS-36 S-34
MSRNR/L10-3B 50498 50499 0.625 0.625 4.5 1.000 0.785
MSRNR/L12-3B 50502 50503 0.750 0.750 4.5 1.000 0.910
MSRNR/L12-4B 50506 50507 0.750 0.750 4.5 1.250 0.880
Turning and Boring

MSRNR/L16-4C 50510 50511 1.000 1.000 5.0 1.250 1.130


MSRNR/L16-4D 50514 50515 1.000 1.000 6.0 1.250 1.130 432 ISSN-433 NL-46 CL-9 XNS-59 S-46
Spare Parts

MSRNR/L20-4D 50518 50519 1.250 1.250 6.0 1.250 1.380


MSRNR/L85-4D 50522 50523 1.000 1.250 6.0 1.250 1.130
MSRNR/L16-5C 50526 50527 1.000 1.000 5.0 1.375 1.103
MSRNR/L16-5D 50530 50531 1.000 1.000 6.0 1.375 1.103
543 ISSN-533 NL-58 CL-12 XNS-510 S-58
MSRNR/L20-5D 50534 50535 1.250 1.250 6.0 1.375 1.353
MSRNR/L85-5D 50538 50539 1.000 1.250 6.0 1.375 1.103
MSRNR/L16-6D 50542 50543 1.000 1.000 6.0 1.500 1.071
MSRNR/L20-6D 50546 50547 1.250 1.250 6.0 1.500 1.315
643 ISSN-633 NL-68 CL-12 XNS-510 S-68
MSRNR/L24-6E 50550 50551 1.500 1.500 7.0 1.500 1.821
For insert information see pages A-45 to A-51, & A-53 to A-55. MSRNR/L85-6D 50554 50555 1.000 1.250 6.0 1.500 1.071
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-88
®

Multi-Lock Negative Square Insert Toolholders

MSSN R/L TOOLHOLDER


Style S - 45° Side Cutting Edge Angle

Turning and Boring


for negative square SNM_ inserts

Technical Data
Turning and Boring
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Inserts
Part No. 733101- SNM_
L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MSSNR/L08-3A 50564 50565 0.50 0.50 4.0 1.000 0.404
322 ISSN-322 NL-34 CL-6 XNS-36 S-34
MSSNR/L08-3B 50568 50569 0.50 0.50 4.5 1.000 0.404
MSSNR/L12-4B 50572 50573 0.75 0.75 4.5 1.250 0.675
MSSNR/L16-4C 50576 50577 1.00 1.00 5.0 1.250 0.925
432 ISSN-433 NL-46 CL-9 XNS-59 S-46
MSSNR/L16-4D 50580 50581 1.00 1.00 6.0 1.250 0.925
MSSNR/L85-4D 50582 50583 1.00 1.25 6.0 1.250 0.925
MSSNR/L16-5D 50584 50585 1.00 1.00 6.0 1.375 0.847

Turning and Boring


MSSNR/L20-5D 50588 50589 1.25 1.25 6.0 1.375 1.097 543 ISSN-533 NL-58 CL-9 XNS-510 S-58

Toolholder (Inch)
MSSNR/L20-5E 50590 50591 1.25 1.25 7.0 1.375 1.097
MSSNR/L20-6D 50592 50593 1.25 1.25 6.0 1.500 1.011
For insert information see pages A-45 to A-51, & A-53 to A-55. 643 ISSN-633 NL-68 CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204. MSSNR/L24-6E 50596 50597 1.50 1.50 7.0 1.500 1.492

SAV
E
O N MONEY
SET
S!!
SGT Slot Grip Sets
Positive Stop Neutral

Turning and Boring


Toolholder (Metric)
Blade Set Cut-Off and Grooving
Cut-Off and Grooving Toolholder Set
Inserts are securely held in Slot Grip for SGIH blades
Positive Stop Blades by a tapered
locking system featuring a “Positive
Stop” that prevents insert drift and
the blade pocket from spreading
once the insert is firmly in place. Set Offers:
• 1 Toolholder
• 1 Blade
Set Offers: • 10 Inserts
• 1 Blade
• 10 Inserts
Turning and Boring

X 10 PCS. X 10 PCS.
Spare Parts

12 pc. Set Includes 13 pc. Set Includes


Part No. Max. Insert Part No. Shank Insert
D esc. Length (1) (10) D esc. (1) (1) (10)
733101- Dia. Width (1) 733101- Siz e Width (1)
Blade Inserts Toolholder Blade Inserts
SGIH26-3S 85360 3.0 .120 4.312 SGIH26-3 SGTN-3T -DC656
IN-DC656 Storage SGTBN19-5S 85326 .750 .120 SGTBN19-5 SGIH26-3 SGTN-3T-DC656 IN-DC656 Storage
SGIH32-3S 85364 4.0 .120 5.875 SGIH32-3 SGTN-3T -DC656
IN-DC656 Box SGTBN25,4-6S 85330 1.00 .120 SGTBN25,4-6 SGIH32-3 SGTN-3-DC656
TIN-DC656 Box

* Available in this Catalog in the Cut-Off section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-89
®

Multi-Lock Negative Triangle Insert Toolholders

MT - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-90 Pg. A-91 Pg. A-91 Pg. A-92 Pg. A-92 Pg. A-93 Pg. A-93 Pg. A-94 Pg. A-94
Turning and Boring
Toolholder (Inch)

MTAN R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
for negative triangle TNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- TNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MTANR/L08-2A 50606 50607 0.500 0.500 4.0 0.875 0.500
221 — NL-23 CL-19 XNS-36 —
MTANR/L10-2B 50610 50611 0.625 0.625 4.5 0.875 0.625
MTANR/L10-3B 50614 50615 0.625 0.625 4.5 1.000 0.625
Turning and Boring

MTANR/L12-3B 50618 50619 0.750 0.750 4.5 1.000 0.750 322 ITSN-333
NL-34L CL-6 XNS-36 S-34
332 ITSN-322
Spare Parts

MTANR/L16-3D 50622 50623 1.000 1.000 6.0 1.000 1.000


MTANR/L64-3D 50626 50627 0.750 1.000 6.0 1.000 0.750
MTANR/L16-4D 50630 50631 1.000 1.000 6.0 1.375 1.000
MTANR/L20-4D 50634 50635 1.250 1.250 6.0 1.375 1.250
433 ITSN-433 NL-46 CL-9 XNS-59 S-46
MTANR/L85-4D 50638 50639 1.000 1.250 6.0 1.375 1.000
MTANR/L86-4E 50642 50643 1.000 1.500 7.0 1.375 1.000
MTANR/L16-5D 50646 50647 1.000 1.000 6.0 1.500 1.000
MTANR/L20-5D 50650 50651 1.250 1.250 6.0 1.500 1.250 543 ITSN-533 NL-58 CL-9 XNS-510 S-58
For insert information see pages A-45 to A-48, A-50 to A-51 & MTANR/L20-5E 50652 50653 1.250 1.250 7.0 1.500 1.250
A-53 to A-55. MTANR/L24-6E 50654 50655 1.500 1.500 7.0 1.750 1.500 663 ITSN-636 NL-68L CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-90
®

Multi-Lock Negative Triangle Insert Toolholders

MTCNN TOOLHOLDER
Style C - 0° End Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Technical Data
Turning and Boring
NEUTRAL HAND SHOWN

Inserts
TNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MTCNN08-3A 50664 .50 0.50 4.0 1.000
MTCNN08-3B 50666 .50 0.50 4.5 1.000 322 ITSN-333
NL-34L CL-7 XNS-36 S-34
MTCNN44-3D 50668 .50 1.00 6.0 1.000 332 ITSN-322
MTCNN44-3F 50670 .50 1.00 8.0 1.000
MTCNN12-4B 50672 .75 0.75 4.5 1.375
MTCNN64-4D 50674 .75 1.00 6.0 1.375

Turning and Boring


Toolholder (Inch)
MTCNN64-4F 50676 .75 1.00 8.0 1.375 433 ITSN-433 NL-46 CL-12 XNS-59 S-46
For insert information see pages A-45 to A-48, A-50 to A-51 & A-53 to A-55.
MTCNN66-4E 50678 .75 1.50 7.0 1.375
For spare part information see pages A-202 to A-204.
MTCNN66-4F 50680 .75 1.50 8.0 1.375

MTENN TOOLHOLDER
Style E - 30° Side Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Toolholder (Metric)
NEUTRAL HAND SHOWN

TNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MTENN08-2A 50690 0.500 0.500 4.0 1.000 221 — NL-23 CL-6 XNS-36 —
Turning and Boring

MTENN10-3B 50692 0.625 0.625 4.5 1.125


322 ITSN-333
Spare Parts

MTENN12-3B 50694 0.750 0.750 4.5 1.125 NL-34L CL-6 XNS-36 —


332 ITSN-322
MTENN64-3D 50696 0.750 1.000 6.0 1.125
MTENN12-4B 50698 0.750 0.750 4.5 1.500
MTENN16-4D 50700 1.000 1.000 6.0 1.500
433 ITSN-433 NL-46 CL-9 XNS-59 —
MTENN85-4D 50702 1.000 1.250 6.0 1.500
MTENN86-4E 50704 1.000 1.500 7.0 1.500
MTENN20-5D 50706 1.250 1.250 6.0 1.625
MTENN20-5E 50708 1.250 1.250 7.0 1.625
543 ITSN-533 NL-58 CL-9 XNS-510 —
For insert information see pages A-45 to A-48, A-50 to A-51 & A-53 to A-55. MTENN24-5E 50710 1.500 1.500 7.0 1.625
For spare part information see pages A-202 to A-204. MTENN86-5E 50712 1.000 1.500 7.0 1.625

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-91
®

Multi-Lock Negative Triangle Insert Toolholders

MTFN R/L TOOLHOLDER


Style F - 0° End Cutting Edge Angle
for negative triangle TNM_ inserts
Turning and Boring
Technical Data

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Part No. 733101- TNM_
L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MTFNR/L08-2A 50722 50723 0.500 0.500 4.0 0.875 0.750
MTFNR/L10-2B 50726 50727 0.625 0.625 4.5 0.875 0.875 221 — NL-23 CL-19 XNS-36 —
Turning and Boring

MTFNR/L12-2B 50730 50731 0.750 0.750 4.5 0.875 1.000


MTFNR/L10-3B 50734 50735 0.625 0.625 4.5 1.000 0.875
MTFNR/L12-3B 50738 50739 0.750 0.750 4.5 1.000 1.000
Inserts

322 ITSN-333
NL-34L CL-6 XNS-36 S-34
MTFNR/L16-3C 50742 50743 1.000 1.000 5.0 1.000 1.250 332 ITSN-322
MTFNR/L16-3D 50746 50747 1.000 1.000 6.0 1.000 1.250
MTFNR/L16-4C 50750 50751 1.000 1.000 5.0 1.250 1.250
MTFNR/L16-4D 50754 50755 1.000 1.000 6.0 1.250 1.250
MTFNR/L20-4D 50758 50759 1.250 1.250 6.0 1.250 1.500
432 ITSN-433 NL-46 CL-9 XNS-510 S-46
MTFNR/L24-4E 50762 50763 1.500 1.500 7.0 1.250 2.000
MTFNR/L85-4D 50766 50767 1.000 1.250 6.0 1.250 1.250
MTFNR/L86-4E 50768 50769 1.000 1.500 7.0 1.250 1.250
MTFNR/L16-5C 50770 50771 1.000 1.000 5.0 1.375 1.250
MTFNR/L16-5D 50774 50775 1.000 1.000 6.0 1.375 1.250
MTFNR/L20-5D 50778 50779 1.250 1.250 6.0 1.375 1.500
543 ITSN-533 NL-58 CL-12 XNS-510 S-58
MTFNR/L24-5E 50782 50783 1.500 1.500 7.0 1.375 2.000
Turning and Boring
Toolholder (Inch)

MTFNR/L85-5D 50786 50787 1.000 1.250 6.0 1.375 1.250


For insert information see pages A-45 to A-48, A-50 to A-51 & MTFNR/L86-5E 50790 50791 1.000 1.500 7.0 1.375 1.250
A-53 to A-55.
MTFNR/L24-6E 50792 50793 1.500 1.500 7.0 1.500 2.000 663 ITSN-636 NL-68L CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204.

MTGN R/L TOOLHOLDER


Style G - 0° Side Cutting Edge Angle
for negative triangle TNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Part No. 733101- TNM_
L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MTGNR/L08-2A 50802 50803 0.500 0.500 4.0 0.875 0.625
MTGNR/L10-2B 50806 50807 0.625 0.625 4.5 0.875 0.875 221 — NL-23 CL-19 XNS-36 —
MTGNR/L12-2B 50808 50809 0.750 0.750 4.5 0.875 0.875
MTGNR/L10-3B 50810 50811 0.625 0.625 4.5 1.000 0.875
MTGNR/L12-3B 50814 50815 0.750 0.750 4.5 1.000 1.000 322 ITSN-333
NL-34L CL-6 XNS-36 S-34
MTGNR/L16-3C 50818 50819 1.000 1.000 5.0 1.000 1.250 332 ITSN-322
MTGNR/L16-3D 50822 50823 1.000 1.000 6.0 1.000 1.250
MTGNR/L16-4C 50826 50827 1.000 1.000 5.0 1.375 1.250
MTGNR/L16-4D 50830 50831 1.000 1.000 6.0 1.375 1.250
Turning and Boring

MTGNR/L20-4D 50834 50835 1.250 1.250 6.0 1.375 1.500


MTGNR/L24-4D 50836 50837 1.500 1.500 6.0 1.375 2.000 432 ITSN-433 NL-46 CL-9 XNS-510 S-46
Spare Parts

MTGNR/L24-4E 50838 50839 1.500 1.500 7.0 1.375 2.000


MTGNR/L85-4D 50842 50843 1.000 1.250 6.0 1.375 1.250
MTGNR/L86-4E 50846 50847 1.000 1.500 7.0 1.375 1.250
MTGNR/L16-5C 50850 50851 1.000 1.000 5.0 1.500 1.250
MTGNR/L16-5D 50854 50855 1.000 1.000 6.0 1.500 1.250
MTGNR/L20-5D 50858 50859 1.250 1.250 6.0 1.500 1.500
543 ITSN-533 NL-58 CL-9 XNS-510 S-58
MTGNR/L24-5E 50862 50863 1.500 1.500 7.0 1.500 2.000
MTGNR/L85-5D 50866 50867 1.000 1.250 6.0 1.500 1.250
For insert information see pages A-45 to A-48, A-50 to A-51 & MTGNR/L86-5E 50870 50871 1.000 1.500 7.0 1.500 1.250
A-53 to A-55. MTGNR/L24-6E 50872 50873 1.500 1.500 7.0 1.750 2.000 663 ITSN-636 NL-68L CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-92
®

Multi-Lock Negative Triangle Insert Toolholders

MTJN R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Technical Data
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
TNM_

Turning and Boring


Part No. 733101- L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MTJNR/L08-2A 50882 50883 0.500 0.500 4.0 1.000 0.625

Inserts
221 — NL-23 CL-19 XNS-36 —
MTJNR/L10-2B 50886 50887 0.625 0.625 4.5 1.000 0.750
MTJNR/L10-3B 50890 50891 0.625 0.625 4.5 1.000 0.875
322 ITSN-333
MTJNR/L12-3B 50894 50895 0.750 0.750 4.5 1.000 1.000 NL-34L CL-6 XNS-36 —
332 ITSN-322
MTJNR/L16-3D 50898 50899 1.000 1.000 6.0 1.000 1.250
MTJNR/L16-4D 50902 50903 1.000 1.000 6.0 1.250 1.250
MTJNR/L20-4D 50906 50907 1.250 1.250 6.0 1.250 1.500
432 ITSN-433 NL-46 CL-9 XNS-510 —
MTJNR/L20-4E 50908 50909 1.250 1.250 7.0 1.250 1.500
MTJNR/L85-4D 50910 50911 1.000 1.250 6.0 1.250 1.250
MTJNR/L16-5D 50914 50915 1.000 1.000 6.0 1.500 1.250
MTJNR/L20-5D 50918 50919 1.250 1.250 6.0 1.500 1.500
MTJNR/L24-5E 50922 50923 1.500 1.500 7.0 1.500 2.000 543 ITSN-533 NL-58 CL-9 XNS-510 —

Turning and Boring


Toolholder (Inch)
MTJNR/L85-5D 50926 50927 1.000 1.250 6.0 1.500 1.250
For insert information see pages A-45 to A-48, A-50 to A-51 & MTJNR/L86-5E 50930 50931 1.000 1.500 7.0 1.500 1.250
A-53 to A-55.
For spare part information see pages A-202 to A-204. MTJNR/L24-6E 50934 50935 1.500 1.500 7.0 1.625 2.000 663 ITSN-636 NL-68L CL-12 XNS-510 —

MTLN R/L TOOLHOLDER


Style L - Negative 5° Side Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- TNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MTLNR/L16-4D 50942 50943 1.00 1.00 6.0 1.375 1.25
432 ITSN-433 NL-46 CL-9 XNS-510 S-46
For insert information see pages A-45 to A-48, A-50 to A-51 & MTLNR/L20-4D 50946 50947 1.25 1.25 6.0 1.375 1.50
A-53 to A-55. MTLNR/L20-5D 50950 50951 1.25 1.25 6.0 1.500 1.50 543 ITSN-533 NL-58 CL-9 XNS-510 S-58
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-93
®

Multi-Lock Negative Triangle Insert Toolholders

MTRN R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for negative triangle TNM_ inserts
Turning and Boring
Technical Data

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring

Part No. 733101- TNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
Inserts

MTRNR/L08-2A 50960 50961 0.500 0.500 4.0 0.875 0.651


221 — NL-23 CL-19 XNS-36 —
MTRNR/L10-2B 50964 50965 0.625 0.625 4.5 0.875 0.776
MTRNR/L10-3B 50968 50969 0.625 0.625 4.5 1.250 0.730
322 ITSN-333
MTRNR/L12-3B 50972 50973 0.750 0.750 4.5 1.250 0.855 NL-34L CL-20 XNS-46 S-34
332 ITSN-322
MTRNR/L16-3D 50976 50977 1.000 1.000 6.0 1.250 1.105
MTRNR/L16-4D 50980 50981 1.000 1.000 6.0 1.375 1.048
MTRNR/L20-4D 50984 50985 1.250 1.250 6.0 1.375 1.298 432 ITSN-433 NL-46 CL-9 XNS-510 S-46
MTRNR/L85-4D 50988 50989 1.000 1.250 6.0 1.375 1.048
MTRNR/L16-5D 50992 50993 1.000 1.000 6.0 1.500 1.002
MTRNR/L20-5D 50996 50997 1.250 1.250 6.0 1.500 1.252
MTRNR/L24-5E 51000 51001 1.500 1.500 7.0 1.500 1.502 543 ITSN-533 NL-58 CL-9 XNS-510 S-58
Turning and Boring
Toolholder (Inch)

MTRNR/L85-5D 51004 51005 1.000 1.250 6.0 1.500 1.002


For insert information see pages A-45 to A-48, A-50 to A-51 & MTRNR/L86-5E 51008 51009 1.000 1.500 7.0 1.500 1.002
A-53 to A-55.
MTRNR/L24-6E 51012 51013 1.500 1.500 7.0 1.750 1.697 663 ITSN-636 NL-68L CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204.

MTWN R/L TOOLHOLDER


Style W - 10° Side Cutting Edge Angle
for negative triangle TNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- TNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
322 ITSN-333
MTWNR/L12-3B 51022 51023 0.75 0.75 4.5 1.375 0.880 NL-34L CL-6 XNS-36 S-34
332 ITSN-322
MTWNR/L16-4D 51026 51027 1.00 1.00 6.0 1.750 1.098
432 ITSN-433 NL-46 CL-9 XNS-510 S-46
For insert information see pages A-45 to A-48, A-50 to A-51 & MTWNR/L20-4D 51030 51031 1.25 1.25 6.0 1.750 1.317
A-53 to A-55. MTWNR/L20-5D 51034 51035 1.25 1.25 6.0 1.875 1.317 543 ITSN-533 NL-58 CL-9 XNS-510 S-58
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-94
®

Multi-Lock Negative 35° Diamond Insert Toolholders

MV - Style Toolholders

Turning and Boring


Technical Data
Turning and Boring
Inserts
Pg. A-95 Pg. A-96 Pg. A-97 Pg. A-97 Pg. A-96

Turning and Boring


Toolholder (Inch)
MVGN R/L TOOLHOLDER
Style G - 0° Side Cutting Edge Angle
for negative 35° diamond VNM_ inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- VNM_


L o ck Clamp S eat
Description R.H. A B C E F Gage S eat Clamp
Pin Screw Screw
L.H. Insert
MVGNR/L12-3B 51044 51045 0.75 0.75 4.5 1.750 1.00
332 IVSN-322 NL-34L CL-30 XNS-510 S-34
For insert information see pages A-45-47, 53 & 55. MVGNR/L16-3D 51048 51049 1.00 1.00 6.0 1.750 1.25
For spare part information see pages A-202 to A-204. MVGNR/L16-4D 51052 51053 1.00 1.00 6.0 2.000 1.25 432 IVSN-433 NL-46 CL-30 XNS-510 S-46

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-95
®

Mult-Lock Negative 35° Diamond Insert Toolholders

MVJN R/L TOOLHOLDER


Style J - Negative 3° Side Cutting Edge Angle
for negative 35° diamond VNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- VNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
Pin Screw Screw
R.H. L.H. Insert
MVJNR/L12-3B 51062 51063 0.75 0.75 4.5 1.750 1.00
MVJNR/L16-3C 51066 51067 1.00 1.00 5.0 1.750 1.25
MVJNR/L16-3D 51070 51071 1.00 1.00 6.0 1.750 1.25 332 IVSN-322 NL-34L CL-30 XNS-510 S-34
MVJNR/L20-3D 51074 51075 1.25 1.25 6.0 1.750 1.50
MVJNR/L24-3E 51078 51079 1.50 1.50 7.0 2.000 2.00
MVJNR/L12-4B 51082 51083 0.75 0.75 4.5 2.125 1.00
MVJNR/L16-4C 51086 51087 1.00 1.00 5.0 2.125 1.25
MVJNR/L16-4D 51090 51091 1.00 1.00 6.0 2.125 1.25 432 IVSN-433 NL-46 CL-30 XNS-510 S-46
Turning and Boring
Toolholder (Inch)

For insert information see pages A-45-47, 53 & 55. MVJNR/L20-4D 51094 51095 1.25 1.25 6.0 2.125 1.50
For spare part information see pages A-202 to A-204.. MVJNR/L24-4E 51098 51099 1.50 1.50 7.0 2.125 2.00

MVLN R/L TOOLHOLDER


Style L - Negative 5° End Cutting Edge Angle
for negative 35° diamond VNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


Turning and Boring

LEFT HAND OPPOSITE


Spare Parts

Part No. 733101- VNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MVLNR/L16-4C 51108 51109 1.00 1.00 5.0 1.50 1.75
MVLNR/L16-4D 51112 51113 1.00 1.00 6.0 1.50 1.75
MVLNR/L20-4D 51116 51117 1.25 1.25 6.0 1.50 2.00 432 IVSN-433 NL-46 CL-12 XNS-510 S-46
For insert information see pages A-45-47, 53 & 55. MVLNR/L24-4D 51120 51121 1.50 1.50 6.0 1.50 2.25
For spare part information see pages A-202 to A-204. MVLNR/L24-4E 51124 51125 1.50 1.50 7.0 1.50 2.25

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-96
®

Multi-Lock Negative 35° Diamond Insert Toolholders

MVTN R/L TOOLHOLDER


Style N - Negative 27.5° End Cutting Edge Angle
for negative 35° diamond VNM_ inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- VNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MVTNR/L12-3B 51134 51135 0.75 0.75 4.5 1.625 1.00
MVTNR/L16-3C 51138 51139 1.00 1.00 5.0 1.625 1.25

Turning and Boring


MVTNR/L16-3D 51142 51143 1.00 1.00 6.0 1.625 1.25 332 IVSN-322 NL-34L CL-30 XNS-510 S-34

Toolholder (Inch)
For insert information see pages A-45-47, 53 & 55. MVTNR/L20-3D 51146 51147 1.25 1.25 6.0 1.625 1.50
For spare part information see pages A-202 to A-204.
MVTNR/L24-3E 51150 51151 1.50 1.50 7.0 1.625 1.75

MVVNN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for negative 35° diamond VNM_ inserts

Turning and Boring


NEUTRAL HAND SHOWN Toolholder (Metric)
Turning and Boring
Spare Parts

VNM_
Part No. L o ck Clamp S eat
Description A B C E Gage S eat Clamp
733101- Pin Screw Screw
Insert
MVVNN12-3B 51160 0.75 0.75 4.5 1.75
MVVNN16-3C 51162 1.00 1.00 5.0 1.75 332 IVSN-322 NL-34L CL-30 XNS-510 S-34
MVVNN16-3D 51164 1.00 1.00 6.0 1.75
For insert information see pages A-45-47, 53 & 55. MVVNN16-4C 51166 1.00 1.00 5.0 2.25
432 IVSN-433 NL-46 CL-30 XNS-510 S-46
For spare part information see pages A-202 to A-204. MVVNN16-4D 51168 1.00 1.00 6.0 2.25

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-97
®

Multi-Lock Round & Trigon Insert Toolholders

MR & MW - Style Toolholders


Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-98 Pg. A-99 Pg. A-99


Turning and Boring
Toolholder (Inch)

MRGN R/L TOOLHOLDER


Style G - 0° Side Cutting Edge Angle
for negative round RNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Part No. 733101- RNM_
L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
MRGNR/L08-3A 51178 51179 0.500 0.500 4.0 0.875 0.750
MRGNR/L10-3B 51182 51183 0.625 0.625 4.5 0.875 0.875
32 IRSN-32 NL-34 CL-6 XNS-36 S-34
MRGNR/L12-3B 51186 51187 0.750 0.750 4.5 0.875 1.000
MRGNR/L16-3D 51190 51191 1.000 1.000 6.0 0.875 1.250
Turning and Boring

MRGNR/L10-4B 51194 51195 0.625 0.625 4.5 1.250 0.875 43 — NL-44 CL-9 XNS-59 —
Spare Parts

MRGNR/L12-4B 51198 51199 0.750 0.750 4.5 1.250 1.000


MRGNR/L16-4C 51202 51203 1.000 1.000 5.0 1.250 1.250
MRGNR/L16-4D 51206 51207 1.000 1.000 6.0 1.250 1.250
MRGNR/L20-4D 51210 51211 1.250 1.250 6.0 1.250 1.500 43 IRSN-43 NL-46 CL-9 XNS-59 S-46
MRGNR/L24-4E 51214 51215 1.500 1.500 7.0 1.250 2.000
MRGNR/L85-4D 51218 51219 1.000 1.250 6.0 1.250 1.250
MRGNR/L86-4E 51222 51223 1.000 1.500 7.0 1.250 1.250
MRGNR/L16-5D 51226 51227 1.000 1.000 6.0 1.250 1.250 54 IRSN-53 NL-58 CL-9 XNS-58 S-58
MRGNR/L20-6D 51230 51231 1.250 1.250 6.0 1.375 1.500
For insert information see page A-55. 64 IRSN-63 NL-68 CL-12 XNS-58 S-68
For spare part information see pages A-202 to A-204. MRGNR/L24-6E 51234 51235 1.500 1.500 7.0 1.375 2.000

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-98
®

Multi-Lock Round & Trigon Insert Toolholders

MRGO R/L TOOLHOLDER


Style G - Profiling, Plunging, and Turning
for positive round RCM_ inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- RCM_


L o ck Clamp S eat
Description A B C E1 E2 F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert

Turning and Boring


MRGOR/L85-4D 51244 51245 1.00 1.25 6.0 1.04 2.36 1.25 43 RS-43P PL-46 CL-6 XNS-36 —

Toolholder (Inch)
For insert information see page A-62. MRGOR/L20-6E 51248 51249 1.25 1.25 7.0 1.80 3.50 1.50 64 RS-63P PL-68 CL-9 XNS-58 —
For spare part information see pages A-202 to A-204. MRGOR/L24-8E 51252 51253 1.25 1.50 7.0 2.05 3.88 2.00 84 RS-83P PL-68 CL-12 XNS-58 —

MWLN R/L TOOLHOLDER


Style L-Negative 5° End or Side Cutting Edge Angle
for negative 80° trigon WNM_ inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring

Part No. 733101- WNM_


L o ck Clamp S eat
Spare Parts

Description A B C E F Gage S eat Clamp


R.H. L.H. Pin Screw Screw
Insert
MWLNR/L12-3B 51262 51263 0.75 0.75 4.5 1.00 1.00
332 IWSN-322 NL-34L CL-6 XNS-36 S-34
MWLNR/L16-3C 51264 51265 1.00 1.00 5.0 1.00 1.25
MWLNR/L12-4B 51266 51267 0.75 0.75 4.5 1.25 1.00
MWLNR/L12-4D 51268 51269 0.75 0.75 6.0 1.25 1.00
MWLNR/L16-4D 51270 51271 1.00 1.00 6.0 1.25 1.25
432 IWSN-432 NL-46 CL-9 XNS-59 S-46
MWLNR/L20-4D 51274 51275 1.25 1.25 6.0 1.25 1.50
For insert information see pages A-45 to A-48, A-50 to A-51, & MWLNR/L20-4E 51276 51277 1.25 1.25 7.0 1.25 1.50
A-53 to A-54. MWLNR/L85-4E 51296 51297 1.00 1.25 7.0 1.25 1.25
For spare part information see pages A-202 to A-204.

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-99
®

Wedge Lock Negative Indexable Insert Toolholders

WTJN R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for negative triangle TNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- TNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
WTJNR/L12-3C 51623 51625 0.75 .75 5.0 1.00 0.875
Turning and Boring

For insert information see pages A-45 to A-48, A-50 to A-51,


Toolholder (Inch)

& A-53 to A-55. WTJNR/L16-3D 51627 51629 1.00 1.00 6.0 1.00 1.000 332 S 6016P P 0502 C 6016N V 6016 V 83006
For spare part information see pages A-202 to A-204. WTJNR/L20-3E 51631 51633 1.25 1.25 7.0 1.00 1.250

WWLN R/L TOOLHOLDER


Style L - 5° End or Side Cutting Edge Angle
for negative 80° trigon WNM_ inserts
Toolholder (Metric)
Turning and Boring
Turning and Boring
Spare Parts

Part No. 733101- WNM_


L o ck Clamp
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw
Insert
WWLNR/L12-08C 51635 51636 0.75 0.75 5.0 1.00 0.875
For insert information see pages A-45 to A-48, A-50 to A-51
& A-53 to A-54. WWLNR/L16-08D 51637 51638 1.00 1.00 6.0 1.00 1.000 080408 S 8008P P 060Z C 8008N V 8008
For spare part information see pages A-202 to A-204. WWLNR/L20-08E 51639 51640 1.25 1.25 7.0 1.00 1.250

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-100
®

Profile Indexable Insert Toolholders

CKJN R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for negative KNUX inserts

Turning and Boring


Technical Data
Profiling
Toolholder

Turning and Boring


RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Inserts
Part No. 733101- KNUX
S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Spring Wrench
R.H. L.H. Pin Screw Pin
Insert
CKJNR/L12-5C 51592 51593 0.75 0.75 5.0 1.34 1.00

Turning and Boring


CKN16R* SKN16R*

Toolholder (Inch)
CKJNR/L16-5D 51594 51595 1.00 1.00 6.0 1.34 1.25 160405 5311 V0616 SC510 M428 CBR40
For insert information see page A-54. CKN16L† SKN16L†
For spare part information see pages A-202 to A-204. CKJNR/L20-5E 51596 51597 1.25 1.25 7.0 1.34 1.25
* For right hand tools † For left hand tools

SAV
E
O N MONEY
SET
S!!

QV Milling Set

Set Offers: Now, A Radius Cutter

Turning and Boring


Toolholder (Metric)
• 1 Radius Mill
• 4 Radius Sizes
• 4 Inserts
With More Cutting Edges!
For insert information see page A-56.
For spare part Information see pages
Index theA-202
15° topositive
A-204. insert with four (4) cutting edges
(1)
• Positive square inserts, 15° Part No. Shank C ut (1) (4) Inserts
Torx (1)
733101- Dia. Dia. Radius Mill D esc. Radius Siz es
inserts K ey
• Various radii available • .0156
85592 .500 .625 QV-062-S304-050 SDGX-09C_ • .0312 Storage
• Torx screw locking system T-20
D V P 56M • .0469 B ox
• No regrinding needed 85596 .625 .625 QV-062-S304-062 • .0625
• .0781
85598 .750 1.00 QV-100-S608-075
• .0937 Storage
T-20
• .1094 B ox
85602 1.00 1.00 QV-100-S608-100
• .1250
Turning and Boring

• .1406
85606 .750 1.00 QV-100-S612-075
SDGX-19C_ • .1562 Storage
Spare Parts

T-20
D V P 56M • .1719 B ox
85610 1.00 1.00 QV-100-S612-100
• .1875
• .2031
85614 .750 1.00 QV-100-S616-075
• .2187 Storage
T-20
• .2344* B ox
* Available in this Catalog in the Milling section. For further 85618 1.00 1.00 QV-100-S616-100
• .2500*
information, please contact our sales department. * Insert has two (2) cutting edges

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-101
®

Clamp Lock 11° Positive Square Insert Toolholders

CS - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-102 Pg. A-103 Pg. A-103


Turning and Boring
Toolholder (Inch)

CSBP R/L TOOLHOLDER


Style B - 15° Side Cutting Edge Angle
for 11° positive square SPG inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- SPG Optional


S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Chip
R.H. L.H. Screw Clip Screw
Insert Breaker
CSBPR/L10-3B 51300 51301 0.625 0.625 4.5 0.90 0.531
322 — — HC-9 CLP-9 CS-96 S 3B C
CSBPR/L12-3B 51304 51305 0.750 0.750 4.5 0.90 0.658
CSBPR/L12-4B 51308 51309 0.750 0.750 4.5 1.25 0.627
CSBPR/L16-4D 51312 51313 1.000 1.000 6.0 1.25 0.877 422 SM-40 S-4 HC-12 CLP-12 CS-126 S 4B E
For insert information see page A-74. CSBPR/L85-4D 51316 51317 1.000 1.250 6.0 1.25 0.877
For spare part information see pages A-202 to A-204. CSBPR/L20-6D 51320 51321 1.250 1.250 6.0 1.50 1.065 633 SM-36 S-6 HC-12 CLP-12 CS-126 S 6B G

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-102
®

Clamp Lock 11° Positive Square Insert Toolholders

CSDPN TOOLHOLDER
Style D - 45° Side Cutting Edge Angle
for 11° positive square SPG inserts

Turning and Boring


Technical Data
Turning and Boring
NEUTRAL HAND SHOWN

Inserts
SPG Optional
Part No. S eat Clamp Clamp
Description A B C E Gage S eat Clamp Chip
733101- Screw Clip Screw
Insert Breaker
CSDPN08-3J 51330 0.500 0.500 3.5 1.000
CSDPN10-3B 51332 0.625 0.625 4.5 1.000 322 — — HC-9 CLP-9 CS-96 S 3B C
CSDPN12-3B 51334 0.750 0.750 4.5 1.000
CSDPN12-4B 51336 0.750 0.750 4.5 1.375
CSDPN16-4D 51338 1.000 1.000 6.0 1.375
CSDPN64-4D 51340 0.750 1.000 6.0 1.375 422 SM-40 S-4 HC-12 CLP-12 CS-126 S 4B E
CSDPN65-4D 51342 0.750 1.250 6.0 1.375
CSDPN85-4D 51344 1.000 1.250 6.0 1.375
CSDPN16-6D 51346 1.000 1.000 6.0 1.625

Turning and Boring


Toolholder (Inch)
For insert information see page A-74. CSDPN85-6D 51348 1.000 1.250 6.0 1.625 633 SM-36 S-6 HC-12 CLP-12 CS-126 S 6B G
For spare part information see pages A-202 to A-204. CSDPN86-6E 51350 1.000 1.500 7.0 1.625

CSRP R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for 11° positive square SPG inserts

Turning and Boring


RIGHT HAND SHOWN
LEFT HAND OPPOSITE Toolholder (Metric)
Turning and Boring
Spare Parts

Part No. 733101- SPG Optional


S eat Clamp Clamp
Description A B C E F Gage Seat Clamp Chip
R.H. L.H. Screw Clip Screw
Insert Breaker
CSRPR/L06-3J 51360 51361 0.375 0.375 3.5 0.9 0.533
322 — — HC-9 CLP-9 CS-94 S 3B C
CSRPR/L08-3J 51364 51365 0.500 0.500 3.5 0.9 0.533
CSRPR/L16-6D 51368 51369 1.000 1.000 6.0 1.5 1.003
CSRPR/L85-6D 51372 51373 1.000 1.250 6.0 1.5 1.003 633 SM-36 S-6 HC-12 CLP-12 CS-126 S 6B G
For insert information see page A-74.
For spare part information see pages A-202 to A-204. CSRPR/L86-6E 51376 51377 1.000 1.500 7.0 1.5 1.003

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-103
®

Clamp Lock 11° Positive Triangle Insert Toolholders

CT - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-105 Pg. A-107 Pg. A-104 Pg. A-107 Pg. A-105 Pg. A-106 Pg. A-106
Turning and Boring
Toolholder (Inch)

CTAP R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
for 11° positive triangle TPG inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

TP G Optional
Turning and Boring

Part No. 733101- S eat Clamp Clamp


Description A B C E F Gage S eat Clamp Chip
R.H. L.H. Screw Clip Screw
Insert Breaker
Spare Parts

CTAPR/L06-2J 51382 51383 0.375 0.375 3.5 0.875 0.515 221 — — HC-9 CLP-9 CS-94
CTAPR/L08-2J 51386 51387 0.500 0.500 3.5 0.875 0.515
T2AC
CTAPR/L10-2B 51390 51391 0.625 0.625 4.5 0.875 0.640 221 — — HC-9 CLP-9 CS-96
CTAPR/L55-2D 51394 51395 0.625 1.250 6.0 0.875 0.640
CTAPR/L12-3B 51398 51399 0.750 0.750 4.5 1.250 0.765
CTAPR/L16-3D 51402 51403 1.000 1.000 6.0 1.250 1.015 322 SM-41 S-4 HC-12 CLP-12 CS-126 T3AE
CTAPR/L65-3D 51406 51407 0.750 1.250 6.0 1.250 0.765
CTAPR/L16-4D 51410 51411 1.000 1.000 6.0 1.250 1.015
For insert information see pages A-68, A-72 to A-73. 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
For spare part information see pages A-202 to A-204. CTAPR/L85-4D 51414 51415 1.000 1.250 6.0 1.250 1.015

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-104
®

Clamp Lock 11° Positive Triangle Insert Toolholders

CTCON TOOLHOLDER
Style C - 0° End Cutting Edge Angle
for 11° positive triangle TPG inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
NEUTRAL HAND SHOWN

TP G Optional
Part No. S eat Clamp Clamp
Description A B C E Gage S eat Clamp Chip
733101- Screw Clip Screw
Insert Breaker
CTCON08-3J 51424 0.50 0.50 3.5 1.125 322 — — HC-9 CLP-9 CS-96
T3AE
CTCON44-3F 51426 0.50 1.00 8.0 1.125 322 SM-41 S-4 HC-9 CLP-9 CS-96

Turning and Boring


CTCON12-4B 51428 0.75 0.75 4.5 1.375

Toolholder (Inch)
For insert information see pages A-68, A-72 to A-73. CTCON64-4F 51430 0.75 1.00 8.0 1.375 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
For spare part information see pages A-202 to A-204. CTCON66-4F 51432 0.75 1.50 8.0 1.375

CTFP R/L TOOLHOLDER


Style F - 0° End Cutting Edge Angle
for 11° positive triangle TPG inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- TP G Optional


S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Chip
R.H. L.H. Screw Clip Screw
Insert Breaker
Turning and Boring

CTFPR/L10-3B 51442 51443 0.625 0.625 4.5 1.125 0.875


Spare Parts

CTFPR/L12-3B 51446 51447 0.750 0.750 4.5 1.125 1.000 322 SM-41 S-4 HC-12 CLP-12 CS-126 T3AE
CTFPR/L16-3D 51450 51451 1.000 1.000 6.0 1.125 1.250
CTFPR/L12-4B 51454 51455 0.750 0.750 4.5 1.125 1.000
CTFPR/L16-4C 51458 51459 1.000 1.000 5.0 1.000 1.250
CTFPR/L16-4D 51462 51463 1.000 1.000 6.0 1.000 1.250 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
CTFPR/L20-4D 51466 51467 1.250 1.250 6.0 1.000 1.500
CTFPR/L85-4D 51470 51471 1.000 1.250 6.0 1.000 1.250
CTFPR/L16-5D 51474 51475 1.000 1.000 6.0 1.250 1.250
For insert information see pages A-68, A-72 to A-73. CTFPR/L20-5D 51478 51479 1.250 1.250 6.0 1.250 1.500 543 SM-99 S-10 HC-12 CLP-12 CS-126 T5AG
For spare part information see pages A-202 to A-204. CTFPR/L24-5E 51482 51483 1.500 1.500 7.0 1.250 2.000

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-105
®

Clamp Lock 11° Positive Triangle Insert Toolholders

CTGP R/L TOOLHOLDER


Style G - 0° Side Cutting Edge Angle
for 11° positive triangle TPG inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Inserts

Part No. 733101- TP G Optional


S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Chip
R.H. L.H. Screw Clip Screw
Insert Breaker
CTGPR/L10-3B 51492 51493 0.625 0.625 4.5 1.000 0.875
322 SM-41 S-4 HC-12 CLP-12 CS-126 T3AE
CTGPR/L12-3B 51496 51497 0.750 0.750 4.5 1.000 1.000
CTGPR/L16-4C 51500 51501 1.000 1.000 5.0 1.250 1.250
CTGPR/L16-4D 51504 51505 1.000 1.000 6.0 1.250 1.250
432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
CTGPR/L20-4D 51508 51509 1.250 1.250 6.0 1.250 1.500
CTGPR/L85-4D 51512 51513 1.000 1.250 6.0 1.250 1.250
Turning and Boring

CTGPR/L16-5D 51516 51517 1.000 1.000 6.0 1.375 1.250


Toolholder (Inch)

CTGPR/L20-5D 51520 51521 1.250 1.250 6.0 1.375 1.500 543 SM-99 S-10 HC-12 CLP-12 CS-126 T5AG
For insert information see pages A-68, A-72 to A-73.
For spare part information see pages A-202 to A-204. CTGPR/L24-5E 51524 51525 1.500 1.500 7.0 1.375 2.000

CTRP R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for 11° positive triangle TPG inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- TP G Optional


S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Chip
R.H. L.H. Screw Clip Screw
Insert Breaker
CTRPR/L10-2B 51534 51535 0.625 0.625 4.5 1.000 0.776 221 — — HC-9 CLP-9 CS-96 T2AC
CTRPR/L12-3B 51538 51539 0.750 0.750 4.5 1.250 0.855
322 SM-41 S-4 HC-12 CLP-12 CS-126 T3AE
CTRPR/L16-3D 51542 51543 1.000 1.000 6.0 1.250 1.105
For insert information see pages A-68, A-72 to A-73.
For spare part information see pages A-202 to A-204. CTRPR/L85-4D 51546 51547 1.000 1.250 6.0 1.375 1.048 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-106
®

Clamp Lock 20° Positive Triangle Insert Toolholders

CTAE R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
for 20° positive triangle TEGE inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- TEGE


Clamp

Turning and Boring


Description A B C E F Gage Clamp

Toolholder (Inch)
R.H. L.H. Screw
For insert information see page A-73. Insert
For spare part information see pages A-202 to A-204. CTAER/L06-7 51380 51381 0.375 0.375 2.5 0.625 0.375 731 HC-7 SHC-7

CTCE R/L TOOLHOLDER


Style L - 10° End Cutting Edge Angle
for 20° positive triangle TEGE inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- TEGE


Clamp
Description A B C E F Gage Clamp
R.H. L.H. Screw
For insert information see page A-73. Insert
For spare part information see pages A-202 to A-204. CTCER/L06-7 51418 51419 0.375 0.375 2.5 0.625 0.391 731 HC-7 SHC-7

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-107
®

Screw Lock 7° & 11° Positive Triangle Insert Toolholders

ST - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-108 Pg. A-109 Pg. A-109 Pg. A-110 Pg. A-110 Pg. A-111 Pg. A-111 Pg. A-112
Pg. A-113 Pg. A-113
Turning and Boring
Toolholder (Inch)

STAC R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
for 11° positive triangle TCMT inserts
Toolholder (Metric)
Turning and Boring

Part No. 733101- TCMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STACR/L06-2 51556 51557 0.375 0.375 2.5 0.625 0.375
Turning and Boring

STACR/L06-2D 51548 51549 0.375 0.375 6.0 0.625 0.375


Spare Parts

STACR/L08-2J 51558 51559 0.500 0.500 3.5 0.625 0.500 21.51 TS-25.45-6M1 T-7
STACR/L08-2D 51550 51551 0.500 0.500 6.0 0.625 0.500
STACR/L10-2A 51560 51561 0.625 0.625 4.0 0.625 0.625
STACR/L10-2D 51552 51553 0.625 0.625 6.0 0.625 0.625
STACR/L10-3B 51563 51565 0.625 0.625 4.5 0.750 0.625
STACR/L10-3D 51554 51555 0.625 0.625 6.0 0.750 0.625
32.52 TS-4.7-10M1 T-15
STACR/L12-3B 51562 51567 0.750 0.750 4.5 1.125 0.750
STACR/L64-3D 51564 51569 0.750 1.000 6.0 1.125 0.750
For insert information see pages A-61, A-63 to A-66 & A-71. STACR/L85-4D 51566 51571 1.000 1.250 6.0 1.250 1.000
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. STACR/L106-4D 51568 51572 1.250 1.500 6.0 1.250 1.250

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-108
®

Screw Lock 7° Positive Triangle Insert Toolholders

STCCR TOOLHOLDER
Style C - 0° End Cutting Edge Angle
for 7° positive triangle TCMT inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
Part No. TCMT
Insert Torx
Description 733101- A B C E F Gage
Torx Screw K ey
R.H. Insert
STCCR06-2 51578 0.375 0.375 2.5 0.520 0.395
STCCR08-2J 51580 0.500 0.500 3.5 0.520 0.520 21.51 TS-25.45-6M1 T-7
STCCR10-2A 51582 0.625 0.625 4.0 0.520 0.645
STCCR12-3B 51584 0.750 0.750 4.5 1.140 0.770
32.52 TS-4.7-10M1 T-15
STCCR64-3D 51586 0.750 1.000 6.0 1.140 0.770

Turning and Boring


Toolholder (Inch)
STCCR85-4D 51588 1.000 1.250 6.0 1.233 1.020
For insert information see pages A-61, A-63 to A-66 & A-71. 432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. STCCR106-4D 51590 1.250 1.500 6.0 1.233 1.270

STDCR TOOLHOLDER
Style D - 45° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts

Turning and Boring


Toolholder (Metric)
Turning and Boring
Spare Parts

Part No. TCMT


Insert Torx
Description 733101- A B C F F1 Gage
Torx Screw K ey
R.H. Insert
STDCR06-2 51600 0.375 0.375 2.5 .260 .115
STDCR08-2J 51602 0.500 0.500 3.5 .298 .201 21.51 TS-25.45-6M1 T-7
STDCR10-2A 51604 0.625 0.625 4.0 .361 .264
STDCR12-3B 51606 0.750 0.750 4.5 .456 .294
32.52 TS-4.7-10M1 T-15
STDCR64-3D 51608 0.750 1.000 6.0 .456 .294
For insert information see pages A-61, A-63 to A-66 & A-71. STDCR85-4D 51610 1.000 1.250 6.0 .613 .387
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. STDCR106-4D 51612 1.250 1.500 6.0 .738 .512

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-109
®

Screw Lock 7° Positive Triangle Insert Toolholders

STECN TOOLHOLDER
Style E - 30° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

TCMT
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
STECN06-2 51622 0.375 0.375 2.5
STECN08-2J 51624 0.500 0.500 3.5 21.51 TS-25.45-6M1 T-7
STECN10-2A 51626 0.625 0.625 4.0
STECN12-3B 51628 0.750 0.750 4.5
32.52 TS-4.7-10M1 T-15
Turning and Boring

STECN64-3D 51630 0.750 1.000 6.0


Toolholder (Inch)

For insert information see pages A-61, A-63 to A-66 & A-71. STECN85-4D 51632 1.000 1.250 6.0
For spare part information see pages A-202 to A-204. 432 TS-5.8-10M1 T-20
STECN106-4D 51634 1.250 1.500 6.0

STFC R/L TOOLHOLDER


Style F - 0° End Cutting Edge Angle
for 7° positive triangle TCMT inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- TCMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STFCR/L06-2 51644 51645 0.375 0.375 2.5 0.50 0.500
STFCR/L08-2J 51648 51649 0.500 0.500 3.5 0.50 0.625 21.51 TS-25.45-6M1 T-7
STFCR/L10-2A 51652 51653 0.625 0.625 4.0 0.50 0.750
STFCR/L10-3B 51656 51657 0.625 0.625 4.5 0.85 0.750
STFCR/L12-3B 51660 51661 0.750 0.750 4.5 0.85 1.000 32.52 TS-4.7-10M1 T-15
For insert information see pages A-61, A-63 to A-66 & A-71. STFCR/L16-3D 51664 51665 1.000 1.000 6.0 0.85 1.250
For spare part information see pages A-202 to A-204. STFCR/L20-4D 51668 51669 1.250 1.250 6.0 1.00 1.500 432 TS-5.8-10M1 T-20

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-110
®

Screw Lock 7° Positive Triangle Insert Toolholders

STGC R/L TOOLHOLDER


Style G - 0° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Inserts
Part No. 733101- TCMT
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STGCR/L06-2 51672 51673 0.375 0.375 2.5 0.50 0.500
STGCR/L08-2J 51676 51677 0.500 0.500 3.5 0.50 0.625 21.51 TS-25.45-6M1 T-7
STGCR/L10-2A 51680 51681 0.625 0.625 4.0 0.50 0.750
STGCR/L10-3B 51684 51685 0.625 0.625 4.5 0.85 0.750

Turning and Boring


STGCR/L12-3B 51688 51689 0.750 0.750 4.5 0.85 1.000 32.52 TS-4.7-10M1 T-15

Toolholder (Inch)
For insert information see pages A-61, A-63 to A-66 & A-71. STGCR/L16-3D 51692 51693 1.000 1.000 6.0 0.85 1.250
For spare part information see pages A-202 to A-204.
STGCR/L20-4D 51696 51697 1.250 1.250 6.0 1.25 1.500 432 TS-5.8-10M1 T-20

STJC R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE Turning and Boring
Spare Parts

Part No. 733101- TCMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STJCR/L06-2 51700 51701 0.375 0.375 2.5 0.50 0.500
STJCR/L08-2J 51704 51705 0.500 0.500 3.5 0.50 0.625 21.51 TS-25.45-6M1 T-7
STJCR/L10-2A 51708 51709 0.625 0.625 4.0 0.50 0.750
STJCR/L10-3B 51712 51713 0.625 0.625 4.5 0.85 0.750
STJCR/L12-3B 51716 51717 0.750 0.750 4.5 0.85 1.000 32.52 TS-4.7-10M1 T-15
For insert information see pages A-61, A-63 to A-66 & A-71. STJCR/L16-3D 51720 51721 1.000 1.000 6.0 0.85 1.250
For spare part information see pages A-202 to A-204. STJCR/L20-4D 51724 51725 1.250 1.250 6.0 1.25 1.500 432 TS-5.8-10M1 T-20

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-111
®

Screw Lock 7° Positive Triangle Insert Toolholders

STNC R /L TOOLHOLDER
Style N - 3° Side Cutting Edge Angle
for 7° positive triangle TCMT inserts
Turning and Boring
Technical Data
Turning and Boring

Part No. 733101- TCMT


Insert Torx
Description A B C E F Gage
Torx Screw K ey
Inserts

R.H. L.H. Insert


STNCR/L06-2 51734 51735 0.375 0.375 2.5 0.625 0.375
STNCR/L06-2D 51737 51739 0.375 0.375 6.0 0.625 0.375
STNCR/L08-2J 51736 51741 0.500 0.500 3.5 0.625 0.500
STNCR/L08-2D 51743 51745 0.500 0.500 6.0 0.625 0.500 21.51 TS-25.45-6M1 T-7
STNCR/L10-2A 51738 51747 0.625 0.625 4.0 0.625 0.625
STNCR/L10-2B 51749 51751 0.625 0.625 4.5 0.625 0.625
STNCR/L10-2D 51750 51752 0.625 0.625 6.0 0.625 0.625
STNCR/L10-3B 51753 51755 0.625 0.625 4.5 0.750 0.625
STNCR/L10-3D 51754 51756 0.625 0.625 6.0 0.750 0.625
32.52 TS-4.7-10M1 T-15
STNCR/L12-3B 51740 51757 0.750 0.750 4.5 1.125 0.750
STNCR/L64-3D 51742 51759 0.750 1.000 6.0 1.125 0.750
Turning and Boring
Toolholder (Inch)

For insert information see pages A-61, A-63 to A-66 & A-71. STNCR/L85-4D 51746 51761 1.000 1.250 6.0 1.250 1.000
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. STNCR/L106-4D 51748 51763 1.250 1.500 6.0 1.250 1.250

SAV
E
O N MONEY
SET
S!!

STUCR Miniature STCMB Medium


Boring Set Boring Set
Negative 3° End Cutting Edge Angle
Toolholder (Metric)
Turning and Boring

for 7° positive 60° triangle inserts Negative 3° End Cutting Edge


Angle for 7° positive 60°
Min. bore .286” triangle inserts
Set Offers: Set Offers:
• Small hole boring without the use
• 3 Boring Bars • 4 Boring Bars From Roughing
of reamers
• 10 Inserts • Greater productivity through
• 20 Inserts To Finishing,
better tool utilization Square Shoulders
• Close tolerances to Through Bores
• Eliminates reamers
• Better surface finish
• Alloy steel boring bar x 20 PCS.
x 10 PCS.

27 pc. Set Includes


15 pc. Set Includes Part No. Shank Min. (2)
Turning and Boring

733101- Siz e Bore (4) (20)


Part No. Shank Min. (1) Torx (1)
(3) (10) Boring Bars Inserts
733101- Siz e Bore Torx (1) K ey
Spare Parts

Boring Bars Inserts


K ey .500 .500 STCMB06-2
(10)TCMT-21.51-UM-DHCP25 T-7
.500 .286 S08H-STUCR-1.2-2 .500 .590 STCMB08-2 Storage
Storage 85082
85076 .500 .313 S08H-STUCR-1.2-3 TCMT-520-UF-DHCP25 T-6 .625 .750 STCMB10-2 B ox
B ox (10)TCMT-32.51-UM-DHCP25 T-15
.500 .374 S08H-STUCR-1.2-4 .750 .845 STCMB12-3

* Available in this Catalog in the Boring section. For further information, please contact our sales department.

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-112
®

Screw Lock 11° Positive Triangle Insert Toolholders

STFP R/L TOOLHOLDER


Style F - 0° End Cutting Edge Angle
for 11° positive triangle TP_T inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Inserts
Part No. 733101- T P _T
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert

Turning and Boring


Toolholder (Inch)
STFPR/L06-2 51764 51765 0.375 0.375 2.5 0.50 0.500
For insert information see page A-72 . 21.51 TS-25.45-6M1 T-7
STFPR/L08-2J 51766 51767 0.500 0.500 3.5 0.50 0.625
For spare part information see pages A-202 to A-204.

STGP R/L TOOLHOLDER


Style G - 0° Side Cutting Edge Angle
for 11° positive triangle TP_T inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- T P _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
For insert information see page A-72 . STGPR/L06-2 51771 51773 0.375 0.375 2.5 0.56 0.500
21.51 TS-25.45-6M1 T-7
For spare part information see pages A-202 to A-204. STGPR/L08-2J 51774 51775 0.500 0.500 3.5 0.56 0.625

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-113
®

Screw Lock 7° & 11° Positive Insert Toolholders

SC - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-115 Pg. A-117 Pg. A-116 Pg. A-115 Pg. A-116 Pg. A-116 Pg. A-117
Pg. A-118 Pg. A-119 Pg. A-118 Pg. A-119 Pg. A-120
Turning and Boring
Toolholder (Inch)

SCAC R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- C C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCACR/L4.5-2D 51776 51777 0.281 0.281 6.0 .44 0.281
SCACR/L05-2D 51778 51779 0.312 0.312 6.0 .44 0.312 21.51 TS-25.45-6M1 T-7
SCACR/L06-2D 51780 51781 0.375 0.375 6.0 .44 0.375
SCACR/L08-3D 51782 51783 0.500 0.500 6.0 .62 0.500
For insert information see pages A-61 to A-62 & A-64 to A-66. SCACR/L52-3D 51784 51785 0.625 0.500 6.0 .62 0.625 32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SCACR/L10-3D 51786 51787 0.625 0.625 6.0 .50 0.625

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-114
®

Screw Lock 7° Positive Insert Toolholders

SCGC R/L TOOLHOLDER


Style G - 0° End Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN

Inserts
LEFT HAND OPPOSITE

Part No. 733101- C C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCGCR/L4.5-2 51788 51789 0.281 0.281 2.5 .50 0.281
SCGCR/L05-2 51790 51791 0.312 0.312 2.5 .50 0.312 21.51 TS-25.45-6M1 T-7
SCGCR/L06-2J 51792 51793 0.375 0.375 3.5 .50 0.375
SCGCR/L08-2A 51794 51795 0.500 0.500 4.0 .50 0.500
SCGCR/L10-3A 51796 51797 0.625 0.625 4.0 .69 0.625

Turning and Boring


Toolholder (Inch)
For insert information see pages A-61 to A-62 & A-64 to A-66. SCGCR/L12-3B 51798 51799 0.750 0.750 4.5 .69 1.000 32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SCGCR/L16-3D 51802 51803 0.625 0.625 6.0 .69 0.625

SCLC R/L TOOLHOLDER


Style L - Negative 5° End or Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- C C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCLCR/L05-2 51806 51807 0.312 0.312 2.5 0.50 0.375
SCLCR/L06-2 51810 51811 0.375 0.375 2.5 0.50 0.500
Turning and Boring

SCLCR/L06-2J 51800 51801 0.375 0.375 3.5 0.50 0.500 21.51 TS-25.45-6M1 T-7
SCLCR/L08-2J 51814 51815 0.500 0.500 3.5 0.50 0.625
Spare Parts

SCLCR/L10-2A 51818 51819 0.625 0.500 4.0 0.50 0.750


SCLCR/L08-3A 51804 51805 0.500 0.500 4.0 .69 0.625
SCLCR/L10-3A 51822 51823 0.625 0.625 4.0 .69 0.750
SCLCR/L10-3B 51808 51809 0.625 0.625 4.5 .69 0.750 32.52 TS-4.7-10M1 T-15
SCLCR/L12-3B 51812 51813 0.750 0.750 4.5 .69 1.000
SCLCR/L16-3D 51816 51817 1.000 1.000 6.0 .69 1.250
SCLCR/L12-4B 51820 51821 0.750 0.750 4.5 .85 1.000
SCLCR/L16-4D 51824 51825 1.000 1.000 6.0 .85 1.250 432 TS-5.8-10M1 T-20
For insert information see pages A-61 to A-62 & A-64 to A-66.
For spare part information see pages A-202 to A-204. SCLCR/L20-4D 51826 51827 1.250 1.250 6.0 .85 1.500

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-115
®

Screw Lock 7° Positive Insert Toolholders

SCMCN TOOLHOLDER
Style M - 40° Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
Turning and Boring
Technical Data
Turning and Boring

NEUTRAL HAND SHOWN


Inserts

C C _T Insert
Part No. Torx
Description A B C Gage Torx
733101- K ey
Insert Screw
SCMCN06-2 51828 0.375 0.375 2.5
SCMCN06-2J 51834 0.375 0.375 3.5 21.51 TS-25.45-6M1 T-7
SCMCN10-2A 51829 0.625 0.625 4.0
SCMCN08-3J 51830 0.500 0.500 3.5
SCMCN08-3A 51836 0.500 0.500 4.0
SCMCN10-3A 51831 0.625 0.625 4.0
32.52 TS-4.7-10M1 T-15
SCMCN10-3B 51838 0.625 0.625 4.5
SCMCN12-3B 51840 0.750 0.750 4.5
SCMCN16-3D 51832 1.000 1.000 6.0
Turning and Boring
Toolholder (Inch)

For insert information see pages A-61 to A-62 & A-64 to A-66. SCMCN12-4B 51842 0.750 0.750 4.5
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SCMCN16-4D 51844 1.000 1.000 6.0

SCNC R/L TOOLHOLDER


Style N - Negative 5° End or Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- C C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCNCR/L4.5-2D 51835 51837 0.281 0.281 6.0 0.50 0.281
SCNCR/L05-2D 51839 51841 0.312 0.312 6.0 0.50 0.312
21.51 TS-25.45-6M1 T-7
SCNCR/L06-2D 51843 51845 0.375 0.375 6.0 0.50 0.375
SCNCR/L08-2D 51847 51849 0.500 0.500 6.0 0.50 0.500
SCNCR/L08-3D 51850 51851 0.500 0.500 6.0 0.62 0.500
SCNCR/L52-3D 51852 51853 0.625 0.500 6.0 0.62 0.625 32.52 TS-4.7-10M1 T-15
For insert information see pages A-61 to A-62 & A-64 to A-66.
For spare part information see pages A-202 to A-204. SCNCR/L10-3D 51855 51857 0.625 0.625 6.0 0.50 0.625

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-116
®

Screw Lock 7° Positive Insert Toolholders

SCRC R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts

Turning and Boring


Technical Data
Turning and Boring
NEUTRAL HAND SHOWN

Inserts
Part No. 733101- C C _T
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCRCR/L06-2 51859 51861 0.375 0.375 2.5 0.50 0.439
21.51 TS-25.45-6M1 T-7
SCRCR/L08-2J 51863 51865 0.500 0.500 3.5 0.50 0.564

Turning and Boring


Toolholder (Inch)
For insert information see pages A-61 to A-62 & A-64 to A-66. SCRCR/L08-3J 51866 51867 0.500 0.500 3.5 0.69 0.548
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SCRCR/L10-3A 51868 51869 0.625 0.625 4.0 0.69 0.673

SCYCN TOOLHOLDER
Style Y - 50° Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts

Turning and Boring


NEUTRAL HAND SHOWN Toolholder (Metric)
Turning and Boring
Spare Parts

C C _T Insert
Part No. Torx
Description A B C Gage Torx
733101- K ey
Insert Screw
SCYCN06-2J 51854 0.375 0.375 3.5 21.51 TS-25.45-6M1 T-7
SCYCN08-3A 51856 0.500 0.500 4.0
SCYCN10-3B 51858 0.625 0.625 4.5 32.52 TS-4.7-10M1 T-15
SCYCN12-3B 51860 0.750 0.750 4.5
For insert information see pages A-61 to A-62 & A-64 to A-66. SCYCN12-4B 51862 0.750 0.750 4.5
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SCYCN16-4D 51864 1.000 1.000 6.0

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-117
®

Screw Lock 11° Positive Insert Toolholders

SCGP R/L TOOLHOLDER


Style G - 0° End Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- C P _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCGPR/L06-2 51870 51871 0.375 0.375 2.5 0.50 0.500 21.51 TS-25.45-6M1 T-7
Turning and Boring
Toolholder (Inch)

For insert information call the Dorian Tool sales department . SCGPR/L08-3J 51874 51875 0.500 0.500 3.5 0.69 0.625
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SCGPR/L12-3B 51878 51879 0.750 0.750 4.5 0.69 1.000

SCLP R/L TOOLHOLDER


Style L - Negative 5° End or Side Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- C P _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCLPR/L06-2 51882 51883 0.375 0.375 2.5 0.50 0.44 21.51 TS-25.45-6M1 T-7
For insert information call the Dorian Tool sales department . SCLPR/L08-3J 51886 51887 0.500 0.500 3.5 0.69 0.62
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SCLPR/L12-3B 51890 51891 0.750 0.750 4.5 0.69 0.62

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-118
®

Screw Lock 11° Positive Insert Toolholders

SCMPN TOOLHOLDER
Style M - 40° Side Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts

Turning and Boring


Technical Data
Turning and Boring
NEUTRAL HAND SHOWN

Inserts
C P _T Insert
Part No. Torx
Description A B C Gage Torx
733101- K ey
Insert Screw
SCMPN06-2 51894 0.375 0.375 2.5 21.51 TS-25.45-6M1 T-7

Turning and Boring


Toolholder (Inch)
For insert information call the Dorian Tool sales department . SCMPN08-3J 51895 0.500 0.500 3.5
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SCMPN12-3B 51899 0.750 0.750 4.5

SCNP R/L TOOLHOLDER


Style N - Negative 5° End or Side Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE Turning and Boring
Spare Parts

Part No. 733101- C P _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCNPR/L4.5-2D 51903 51904 0.281 0.281 6.0 0.50 0.281
SCNPR/L05-2D 51905 51906 0.312 0.312 6.0 0.50 0.312 21.51 TS-25.45-6M1 T-7
SCNPR/L06-2D 51907 51908 0.375 0.375 6.0 0.50 0.375
For insert information call the Dorian Tool sales department .
SCNPR/L08-3D 51909 51911 0.500 0.500 6.0 0.69 0.500 32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204.

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-119
®

Screw Lock 11° Positive Insert Toolholders

SCRP R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts
Turning and Boring
Technical Data
Turning and Boring

NEUTRAL HAND SHOWN


Inserts

Part No. 733101- C P _T


Insert Torx
Turning and Boring

Description A B C E F Gage
Toolholder (Inch)

R.H. L.H. Torx Screw K ey


For insert information call the Dorian Tool sales department . Insert
For spare part information see pages A-202 to A-204. SCRPR/L06-2 51913 51915 0.375 0.375 2.5 0.50 0.439 21.51 TS-25.45-6M1 T-7

SAV
E
O N MONEY
SET
S!!
TPBN Medium TPBN Large
Boring Set Boring Set
Negative 5° End Cutting Edge Angle Negative 5° End Cutting Edge Angle
Toolholder (Metric)
Turning and Boring

for 11° positive 60° triangle inserts for 11° positive 60° triangle inserts
For a Precise Bore
For a Precise Bore
With a Quality Boring Bar
With a Quality Boring Bar
Set Offers: From Roughing Set Offers: From Roughing
• 4 Boring Bars To Finishing, • 3 Boring Bars To Finishing,
• 20 Inserts Square Shoulders • 20 Inserts Square Shoulders
to Through Bores to Through Bores

x 20 PCS. x 20 PCS.

27 pc. Set Includes 26 pc. Set Includes


Part No. Shank Min. Part No. Shank Min.
Turning and Boring

(2) (2)
733101- Siz e Bore (4) (20) 733101- Siz e Bore (3) (20)
Torx (1) Torx (1)
Boring Bars Inserts Boring Bars Inserts
Spare Parts

K ey K ey
.500 .430 TPBN06-2 1.00 1.115 TPBN16-3
(10)TPGH-321-EZ-DC656 T-10
.500 .590 TPBN08-2 (10)TPGH-21.51-EZ-DC656 T-7 Storage Storage
85086 85090 1.25 1.370 TPBN20-3
.625 .682 TPBN10-2 (10)TPGH-321-EZ-DC656 T-10 Box B ox
(10)TPGH-432-EZ-DC656 T-20
.750 .845 TPBN12-3 1.50 1.680 TPBN24-4

* Available in this Catalog in the Boring section. For further information, please contact our sales department.

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-120
®

Screw Lock 7° Positive Insert Toolholders

SD - Style Toolholders

Turning and Boring


Technical Data
Turning and Boring
Inserts
Pg. A-121 Pg. A-122 Pg. A-122 Pg. A-123 Pg. A-123

Turning and Boring


Toolholder (Inch)
SDAC R/L TOOLHOLDER
Style A - 0° Side Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- D C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SDACR/L06-2D 51917 51919 0.375 0.375 6.0 0.625 0.375
21.51 TS-25.45-6M1 T-7
SDACR/L08-2D 51921 51923 0.500 0.500 6.0 0.625 0.500
For insert information see pages A-61 to A-62 & A-64 to A-66. SDACR/L08-3D 51925 51926 0.500 0.500 6.0 0.875 0.500
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SDACR/L10-3D 51927 51928 0.625 0.625 6.0 0.875 0.625

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-121
®

Screw Lock 7° Positive Insert Toolholders

SDJC R/L TOOLHOLDER


Style J - Negative 3° Side Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- D C _T Insert


Torx
Description A B C E F Gage Torx
R.H. L.H. K ey
Insert Screw
SDJCR/L06-2J 51872 51873 0.375 0.375 3.5 0.69 0.500
21.51 TS-25.45-6M1 T-7
SDJCR/L08-2A 51876 51877 0.500 0.500 4.0 0.69 0.625
SDJCR/L08-3A 51880 51881 0.500 0.500 4.0 1.00 0.625
SDJCR/L10-3B 51884 51885 0.625 0.625 4.5 1.00 0.750
32.52 TS-4.7-10M1 T-15
SDJCR/L12-3B 51888 51889 0.750 0.750 4.5 1.00 1.000
Turning and Boring

SDJCR/L16-3D 51892 51893 1.000 1.000 6.0 1.00 1.250


Toolholder (Inch)

For insert information see pages A-61 to A-62 & A-64 to A-66. SDJCR/L12-4B 51896 51897 0.750 0.750 4.5 1.25 1.000
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SDJCR/L16-4D 51900 51901 1.000 1.000 6.0 1.25 1.250

SDNC R/L TOOLHOLDER


Style N - 3° Side Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- D C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SDNCR/L06-2D 51929 51930 0.375 0.375 6.0 0.625 0.375
21.51 TS-25.45-6M1 T-7
SDNCR/L08-2D 51931 51933 0.500 0.500 6.0 0.625 0.500
For insert information see pages A-61 to A-62 & A-64 to A-66. SDNCR/L08-3D 51935 51937 0.500 0.500 6.0 0.875 0.500
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SDNCR/L10-3D 51939 51941 0.625 0.625 6.0 0.875 0.625

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-122
®

Screw Lock 7° Positive Insert Toolholders

SDPCN TOOLHOLDER
Style P - 27.5° Side Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

Turning and Boring


Technical Data
Turning and Boring
NEUTRAL HAND SHOWN

Inserts
D C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SDPCN06-2J 51910 0.375 0.375 3.5
SDPCN06-2D 51942 0.375 0.375 6.0
21.51 TS-25.45-6M1 T-7
SDPCN08-2A 51912 0.500 0.500 4.0
SDPCN08-2D 51943 0.500 0.500 6.0
SDPCN08-3D 51944 0.500 0.500 6.0
SDPCN10-3B 51914 0.625 0.625 4.5
SDPCN10-3D 51945 0.625 0.625 6.0 32.52 TS-4.7-10M1 T-15
SDPCN12-3B 51916 0.750 0.750 4.5
SDPCN16-3D 51918 1.000 1.000 6.0

Turning and Boring


Toolholder (Inch)
SDPCN12-4B 51920 0.750 0.750 4.5
For insert information see pages A-61 to A-62 & A-64 to A-66. 432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SDPCN16-4D 51922 1.000 1.000 6.0

SDUC R/L TOOLHOLDER


Style U - 3° End Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

Turning and Boring


NEUTRAL HAND SHOWN
Toolholder (Metric)
Turning and Boring
Spare Parts

Part No. 733101- D C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SDUCR/L08-2J 51946 51947 0.500 0.500 3.5 0.50 0.670
21.51 TS-25.45-6M1 T-7
SDUCR/L10-2A 51948 51949 0.625 0.625 4.0 0.50 0.795
For insert information see pages A-61 to A-62 & A-64 to A-66. SDUCR/L08-3J 51950 51951 0.500 0.500 3.5 0.69 0.746
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SDUCR/L10-3A 51954 51959 0.625 0.625 4.0 0.69 0.871

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-123
®

Screw Lock 7° & 11° Positive Insert Toolholders


Turning and Boring

SR - Style Toolholders
Technical Data
Turning and Boring
Inserts

SROC SRGC SRCC


SROP SRGP SRCP

Pg. A-124 Pg. A-125 Pg. A-125


Pg. A-126 Pg. A-126 Pg. A-127
Turning and Boring
Toolholder (Inch)

SROC N TOOLHOLDER
Style O - Profiling, Plunging, and Turning
for 7° positive round RCGT inserts
Toolholder (Metric)
Turning and Boring

NEUTRAL HAND SHOWN

RCGT
Part No. Insert Torx
Description A B C E F Gage
Turning and Boring

733101- Torx Screw key


Insert
SROCN10-06A 52160 0.625 0.625 4.0 0.625 0.430
Spare Parts

SROCN12-06B 52161 0.750 0.750 4.5 0.750 0.493


0602M0 TS-25.45-6M1 T-7
SROCN16-06D 52162 1.000 1.000 6.0 1.000 0.618
SROCN20-06D 52163 1.250 1.250 6.0 1.250 0.743
SROCN12-08B 52164 0.750 0.750 4.5 0.750 0.533
SROCN16-08D 52165 1.000 1.000 6.0 1.000 0.658 0803M0 TS-3.5-7M1 T-8
SROCN20-08D 52166 1.250 1.250 6.0 1.250 0.783
SROCN12-10B 52167 0.750 0.750 4.5 0.750 0.572
SROCN16-10D 52168 1.000 1.000 6.0 1.000 0.697 1003M0 TS-35.6-9M1 T-15
For insert information see page A-70.
For spare part information see pages A-202 to A-204. SROCN20-10D 52169 1.250 1.250 6.0 1.250 0.822

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-124
®

Screw Lock 7° Positive Insert Toolholders

SRGC R/L TOOLHOLDER


Style G - Profiling, Plunging, and Turning
for 7° positive round RCGT inserts

Turning and Boring


Technical Data
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Turning and Boring


Inserts
Part No. 733101- RCGT
Insert Torx
Description A B C D F Gage
R.H. L.H. Torx Screw key
Insert
SRGCR/L10-06A 52176 52177 0.625 0.625 4.0 0.25 0.75
SRGCR/L12-06B 52178 52179 0.750 0.750 4.5 0.42 1.00
0602M0 TS-25.45-6M1 T-7
SRGCR/L16-06D 52180 52181 1.000 1.000 6.0 0.42 1.25
SRGCR/L20-06D 52182 52183 1.250 1.250 6.0 0.42 1.50
SRGCR/L12-08B 52184 52185 0.750 0.750 4.5 0.45 1.00
SRGCR/L16-08D 52186 52187 1.000 1.000 6.0 0.45 1.25 0803M0 TS-3.5-7M1 T-8
SRGCR/L20-08D 52188 52189 1.250 1.250 6.0 0.45 1.50
SRGCR/L12-10B 52190 52191 0.750 0.750 4.5 0.47 1.00

Turning and Boring


Toolholder (Inch)
SRGCR/L16-10D 52192 52193 1.000 1.000 6.0 0.47 1.25 1003M0 TS-35.6-9M1 T-15
For insert information see page A-70.
For spare part information see pages A-202 to A-204. SRGCR/L20-10D 52194 52195 1.250 1.250 6.0 0.47 1.50

SRCCR R/L TOOLHOLDER


Style C - Profiling, Plunging, and Turning
for 7° positive round RCGT inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- RCGT


Insert Torx
Description A B C E1 E2 F Gage
Turning and Boring

R.H. L.H. Torx Screw K ey


Insert
Spare Parts

SRCCR/L10-06A 52212 52213 0.625 0.625 4.0 0.81 1.435 0.743


SRCCR/L12-06B 52214 52215 0.750 0.750 4.5 0.81 1.560 0.868
0602M0 TS-25.45-6M1 T-7
SRCCR/L16-06D 52216 52217 1.000 1.000 6.0 0.81 1.810 1.118
SRCCR/L20-06D 52218 52219 1.250 1.250 6.0 0.81 2.060 1.368
SRCCR/L12-08B 52220 52221 0.750 0.750 4.5 1.02 1.770 0.908
SRCCR/L16-08D 52222 52223 1.000 1.000 6.0 1.02 2.020 1.158 0803M0 TS-3.5-7M1 T-8
SRCCR/L20-08D 52224 52225 1.250 1.250 6.0 1.02 2.270 1.408
SRCCR/L12-10B 52226 52227 0.750 0.750 4.5 1.23 1.980 0.947
For insert information see page A-70. SRCCR/L16-10D 52228 52229 1.000 1.000 6.0 1.23 2.230 1.197 1003M0 TS-35.6-9M1 T-15
For spare part information see pages A-202 to A-204. SRCCR/L20-10D 52230 52231 1.250 1.250 6.0 1.23 2.480 1.447

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-125
®

Screw Lock 11° Positive Insert Toolholders

SROPN TOOLHOLDER
Style O - Profiling, Plunging, and Turning
for 11° positive round RPGT inserts
Turning and Boring
Technical Data

NEUTRAL HAND SHOWN


Turning and Boring
Inserts

RPGT
Part No. Insert Torx
Description A B C E F Gage
733101- Torx Screw key
Insert
Turning and Boring

SROPN12-10B 52167 0.750 0.750 4.5 0.750 0.572


Toolholder (Inch)

For insert information contact Dorian Tool sales department. SROPN16-10D 52168 1.000 1.000 6.0 1.000 0.697 1003M0 TS-35.6-9M1 T-15
For spare part information see pages A-202 to A-204. SROPN20-10D 52169 1.250 1.250 6.0 1.250 0.822

SRGP R/L TOOLHOLDER


Style G - Profiling, Plunging, and Turning
for 11° positive round RPGT inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- RPGT


Insert Torx
Description A B C D F Gage
R.H. L.H. Torx Screw key
Insert
SRGPR/L12-10B 52190 52191 0.750 0.750 4.5 0.47 1.00
SRGPR/L16-10D 52192 52193 1.000 1.000 6.0 0.47 1.25 1003M0 TS-35.6-9M1 T-15
For insert information contact Dorian Tool sales department.
For spare part information see pages A-202 to A-204. SRGPR/L20-10D 52194 52195 1.250 1.250 6.0 0.47 1.50

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-126
®

Screw Lock 11° Positive Insert Toolholders

SRCP R/L TOOLHOLDER


Style C - Profiling, Plunging, and Turning
for 7° positive round RPGT inserts

Turning and Boring


Technical Data
RIGHT HAND SHOWN

Turning and Boring


LEFT HAND OPPOSITE

Inserts
Part No. 733101- RPGT
Insert Torx
Description A B C E1 E2 F Gage
R.H. L.H. Torx Screw K ey
Insert

Turning and Boring


SRCPR/L12-10B 52226 52227 0.750 0.750 4.5 1.23 1.980 0.947

Toolholder (Inch)
For insert information contact Dorian Tool sales department. SRCPR/L16-10D 52228 52229 1.000 1.000 6.0 1.23 2.230 1.197 1003M0 TS-35.6-9M1 T-15
For spare part information see pages A-202 to A-204. SRCPR/L20-10D 52230 52231 1.250 1.250 6.0 1.23 2.480 1.447

SAV
E
O N MONEY
SET
S!!
SSQDR Turning Set

Now, A Radius Cutter

Turning and Boring


Toolholder (Metric)
Set Offers:
• 1 Toolholder
• 4 Radius Sizes
With More Cutting Edges!
• 4 Inserts
Index the 15° positive insert with four (4) cutting edges
(1)
Part No. Shank Tool (1) (4) Inserts
Torx (1)
733101- Siz e. Length Toolholder D esc. Radius Siz es
• Positive square inserts, K ey
15° inserts • .0156
85632 .375 6.0 SSQDR-06-3D-04 SDGX-09C_
• Various radii available • .0312
T-20
Storage
• Torx screw locking D V P 56M • .0469 B ox
85636 .500 6.0 SSQDR-08-3D-04 • .0625
system
• .0781
• No regrinding needed 85638 .750 4.5 SSQDR-12-6B-08
• .0937 Storage
T-20
• .1094 B ox
Turning and Boring

85642 1.00 6.0 SSQDR-16-6D-08


• .1250
• .1406
Spare Parts

85646 .750 4.5 SSQDR-12-6B-16


SDGX-19C_ • .1562 Storage
T-20
D V P 56M • .1719 B ox
85650 1.00 6.0 SSQDR-16-6D-16
• .1875
• .2031
85654 .750 4.5 SSQDR-12-6B-16
• .2187 Storage
T-20
• .2344* B ox
85658 1.00 6.0 SSQDR-16-6D-16
* Available in this Catalog in the Turning section. For further • .2500*
* Insert has two (2) cutting edges
information, please contact our sales department.

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-127
®

Screw Lock 7° Positive Insert Toolholders

SS - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-128 Pg. A-129


Turning and Boring
Toolholder (Inch)

SSDCN TOOLHOLDER
Style D - 45° Side Cutting Edge Angle
for 7° positive square SC_T inserts
Toolholder (Metric)
Turning and Boring

NEUTRAL HAND SHOWN


Turning and Boring
Spare Parts

S C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SSDCN08-3A 51932 0.500 0.500 4.0
SSDCN10-3B 51934 0.625 0.625 4.5 32.52 TS-4.7-10M1 T-15
SSDCN12-3B 51936 0.750 0.750 4.5
For insert information see pages A-61 to A-62, A-64 & A-66. SSDCN16-4D 51938 1.000 1.000 6.0
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SSDCN20-4D 51940 1.250 1.250 6.0

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-128
®

Screw Lock 7° Positive Insert Toolholders

SSRC R/L TOOLHOLDER


Style R - 15° Side Cutting Edge Angle
for 7° positive square SC_T inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN

Inserts
LEFT HAND OPPOSITE

Part No. 733101- S C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SSRCR/L08-3A 51952 51953 0.500 0.500 4.0 0.750 0.625
SSRCR/L10-3A 51956 51957 0.625 0.625 4.0 0.750 0.785
32.52 TS-4.7-10M1 T-15
SSRCR/L10-3B 51960 51961 0.625 0.625 4.5 0.750 0.785
SSRCR/L12-3B 51964 51965 0.750 0.750 4.5 0.750 0.910

Turning and Boring


SSRCR/L16-4C 51968 51969 1.000 1.000 5.0 0.875 1.130

Toolholder (Inch)
For insert information see pages A-61 to A-62, A-64 & A-66. SSRCR/L16-4D 51972 51973 1.000 1.000 6.0 0.875 1.130 432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SSRCR/L20-4D 51976 51977 1.250 1.250 6.0 0.875 1.380

SAV
E
O N MONEY
SET
S!!

SCLCR SDUCR
Miniature Boring Set Miniature Boring Set

Turning and Boring


Toolholder (Metric)
Negative 5° End Cutting Edge Angle Negative 3° End Cutting Edge Angle
for 7° positive 80° diamond inserts for 7° positive 55° diamond inserts
• Precision finishing operation Set Offers: Set Offers:
• Precision finishing operation
• For steel & stainless steel • 3 Boring Bars • For steel & stainless steel • 3 Boring Bars
• Sharp cutting edge • 10 Inserts • Sharp cutting edge • 10 Inserts
• Good chip control • Good chip control

x 10 PCS. x 10 PCS.

15 pc. Set Includes 15 pc. Set Includes


Turning and Boring

Part No. Shank Min. (1) Part No. Shank Min. (1)
733101- Siz e Bore (3) (10) 733101- Siz e Bore (3) (10)
Torx (1) Torx (1)
Spare Parts

Boring Bars Inserts Boring Bars Inserts


K ey K ey
.375 .394 S06H-SCLCR-2 .375 .492 S06H-SDUCR-2
Storage Storage
85064 .500 .550 S08K-SCLCR-2 CCMT-21.51-UF-DHCP25 T-7 85068 .500 .610 S08K-SDUCR-2 DCMT-21.51-UF-DHCP25 T-7
B ox B ox
.625 .708 S10M-SCLCR-2 .625 .768 S10M-SDUCR-2

* Available in this Catalog in the Boring section. For further information, please contact our sales department.

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-129
®

Screw Lock 5°, 7°, & 11° Positive Insert Toolholders

SV - Style Toolholders
Turning and Boring
Technical Data
Turning and Boring
Inserts

Pg. A-131 Pg. A-134 Pg. A-132 Pg. A-135 Pg. A-130 Pg. A-131 Pg. A-132 Pg. A-136
Pg. A-133 Pg. A-136 Pg. A-113 Pg. A-135 Pg. A-134
Turning and Boring
Toolholder (Inch)

SVAB R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
for 5° positive 35° diamond VBMT inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- VBMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SVABR/L06-2D 51978 51979 0.375 0.375 6.0 0.875 0.375
221 TS-25.45-6M1 T-7
For insert information see page A-63. SVABR/L08-2D 51980 51981 0.500 0.500 6.0 0.875 0.500
For spare part information see pages A-202 to A-204. SVABR/L10-3D 51982 51983 0.625 0.625 6.0 1.375 0.625 332 TS-4.7-10M1 T-15

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-130
®

Screw Lock 5° Positive Insert Toolholders

SVJB R/L TOOLHOLDER


Style J - Negative 3° Side Cutting Edge Angle
for 5° positive 35° diamond VBMT inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN

Inserts
LEFT HAND OPPOSITE

Part No. 733101- VBMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SVJBR/L06-2 51984 51985 0.375 0.375 2.5 0.88 0.500
SVJBR/L08-2J 51986 51987 0.500 0.500 3.5 0.88 0.625 221 TS-25.45-6M1 T-7
SVJBR/L10-2A 51988 51989 0.625 0.625 4.0 0.88 0.750
SVJBR/L12-3B 52006 52007 0.750 0.750 4.5 1.25 1.000
SVJBR/L16-3C 52010 52011 1.000 1.000 5.0 1.25 1.250

Turning and Boring


Toolholder (Inch)
332 TS-4.7-10M1 T-15
SVJBR/L16-3D 52014 52015 1.000 1.000 6.0 1.25 1.250
For insert information see page A-63.
For spare part information see pages A-202 to A-204. SVJBR/L20-3D 52018 52019 1.250 1.250 6.0 1.25 1.500

SVNB R/L TOOLHOLDER


Style N - Negative 3° Side Cutting Edge Angle
for 5° positive 35° diamond VBMT inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- VBMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SVNBR/L06-2D 51990 51991 0.375 0.375 6.0 0.94 0.375
221 TS-25.45-6M1 T-7
SVNBR/L08-2D 51992 51993 0.500 0.500 6.0 0.94 0.500
For insert information see page A-63.
SVNBR/L10-3D 51994 51995 0.625 0.625 6.0 1.44 0.625 332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204.

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-131
®

Screw Lock 5° Positive Insert Toolholders

SVUB R/L TOOLHOLDER


Style U - 3° End Cutting Edge Angle
for 5° positive 35° diamond VBMT inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- VBMT


Insert Torx
Description A B C E F Gage
Torx Screw K ey
Turning and Boring

R.H. L.H. Insert


Toolholder (Inch)

For insert information see page A-63. SVUBR/L08-2J 51996 51997 0.500 0.500 3.5 0.50 0.830
221 TS-25.45-6M1 T-7
For spare part information see pages A-202 to A-204. SVUBR/L10-2A 51998 51999 0.625 0.625 4.0 0.50 0.955

SVVBN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 5° positive 35° diamond VBMT inserts
Toolholder (Metric)
Turning and Boring

NEUTRAL HAND SHOWN


Turning and Boring
Spare Parts

VBMT
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SVVBN12-3B 52062 0.75 0.75 4.5
For insert information see page A-63. SVVBN16-3D 52064 1.00 1.00 6.0 332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SVVBN20-3D 52066 1.25 1.25 6.0

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-132
®

Screw Lock 7° Positive Insert Toolholders

SVJC R/L TOOLHOLDER


Style J - Negative 3° Side Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN

Inserts
LEFT HAND OPPOSITE

Part No. 733101- V C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SVJCR/L06-2J 52028 52029 0.375 0.375 3.5 1.00 0.500
SVJCR/L08-2A 52032 52033 0.500 0.500 4.0 1.00 0.625 221 TS-25.45-6M1 T-7
SVJCR/L10-2B 52036 52037 0.625 0.625 4.5 1.00 0.750
SVJCR/L12-3B 52040 52041 0.750 0.750 4.5 1.25 1.000
SVJCR/L16-3C 52044 52045 1.000 1.000 5.0 1.25 1.250
332 TS-4.7-10M1 T-15
SVJCR/L16-3D 52048 52049 1.000 1.000 6.0 1.25 1.250
SVJCR/L20-3D 52052 52053 1.250 1.250 6.0 1.25 1.250

Turning and Boring


Toolholder (Inch)
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. SVJCR/L16-4D 52054 52055 1.000 1.000 6.0 1.25 1.250
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVJCR/L20-4D 52056 52057 1.250 1.250 6.0 1.25 1.500

SVVCN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts

Turning and Boring


Toolholder (Metric)
NEUTRAL HAND SHOWN
Turning and Boring

V C _T
Part No. Insert Torx
Spare Parts

Description A B C Gage
733101- Torx Screw K ey
Insert
SVVCN06-2J 52076 0.375 0.375 3.5
SVVCN08-2A 52078 0.500 0.500 4.0 221 TS-25.45-6M1 T-7
SVVCN10-2B 52080 0.625 0.625 4.5
SVVCN12-3B 52082 0.750 0.750 4.5
SVVCN16-3D 52084 1.000 1.000 6.0 332 TS-4.7-10M1 T-15
SVVCN20-3D 52086 1.250 1.250 6.0
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. SVVCN16-4D 52087 1.000 1.000 6.0
432 TS-5.8-10M1 T20
For spare part information see pages A-202 to A-204. SVVCN20-4D 52089 1.250 1.250 6.0

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-133
®

Screw Lock 7° Positive Insert Toolholders

SVLC R/L TOOLHOLDER


Style L - 5° End Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- V C _T


Insert Torx Torx
Description A B C E F Gage
R.H. L.H. Screw key
Insert
Turning and Boring
Toolholder (Inch)

For insert information see pages A-60, A-69, & A-71. SVLCR/L16-4D 52091 52092 1.00 1.00 6.0 1.625 1.50
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVLCR/L20-4D 52093 52094 1.25 1.25 6.0 1.625 1.75

SVTC R/L TOOLHOLDER


Style T - 27.5° End Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


Turning and Boring

LEFT HAND OPPOSITE


Spare Parts

Part No. 733101- V C _T


Insert Torx Torx
Description A B C E F Gage
R.H. L.H. Screw key
Insert
For insert information see pages A-60, A-69, & A-71. SVTCR/L16-4D 52102 52103 1.00 1.00 6.0 1.625 1.50
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVTCR/L20-4D 52106 52107 1.25 1.25 6.0 1.625 1.75

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-134
®

Screw Lock 11° Positive Insert Toolholders

SVJP R/L TOOLHOLDER


Style J - Negative 3° Side Cutting Edge Angle
for 11° positive 35° diamond VP_T inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN

Inserts
LEFT HAND OPPOSITE

Part No. 733101- V P _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert

Turning and Boring


Toolholder (Inch)
For insert information see page A-71 . SVJPR/L16-4D 52248 52249 1.000 1.000 6.0 1.25 1.250
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVJPR/L20-4D 52250 52251 1.250 1.250 6.0 1.25 1.500

SVVPN TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 11° positive 35° diamond VP_T inserts

Turning and Boring


Toolholder (Metric)
NEUTRAL HAND SHOWN
Turning and Boring
Spare Parts

V P _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
For insert information see page A-71 . SVVPN16-4D 52262 1.000 1.000 6.0
432 TS-5.8-10M1 T20
For spare part information see pages A-202 to A-204. SVVPN20-4D 52263 1.250 1.250 6.0

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-135
®

Screw Lock 11° Positive Insert Toolholders

SVLP R/L TOOLHOLDER


Style L - 5° End Cutting Edge Angle
for 11° positive 35° diamond VP_T inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- V P _T


Insert Torx Torx
A B C E F Gage
Description R.H. L.H. Screw key
Insert
Turning and Boring
Toolholder (Inch)

For insert information see page A-71 . SVLPR/L16-4D 52274 52275 1.00 1.00 6.0 1.625 1.50
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVLPR/L20-4D 52276 52277 1.25 1.25 6.0 1.625 1.75

SVTP R/L TOOLHOLDER


Style T - 27.5° End Cutting Edge Angle
for 11° positive 35° diamond VP_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


Turning and Boring

LEFT HAND OPPOSITE


Spare Parts

Part No. 733101- V P _T


Insert Torx Torx
Description A B C E F Gage
R.H. L.H. Screw key
Insert
For insert information see page A-71 . SVTPR/L16-4D 52288 52289 1.00 1.00 6.0 1.625 1.50
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVTPR/L20-4D 52290 52291 1.25 1.25 6.0 1.625 1.75

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

A-136
®

Screw Lock 7° Positive Insert Toolholders

SW - Style Toolholders

Turning and Boring


Technical Data
Turning and Boring
Inserts
Pg. A-138 Pg. A-137 Pg. A-138

Turning and Boring


Toolholder (Inch)
SWLC R/L TOOLHOLDER
Style L - Negative 5° End or Side Cutting Edge Angle
for 7° positive 80° trigon WC_T inserts

Turning and Boring


RIGHT HAND SHOWN Toolholder (Metric)
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- WC_T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SWLCR/L06-2J 52096 52097 0.375 0.375 3.5 0.50 0.500 21.51 TS-25.45-6M1 T-7
SWLCR/L08-3A 52100 52101 0.500 0.500 4.0 0.69 0.625
SWLCR/L10-3B 52104 52105 0.625 0.625 4.5 0.69 0.750
32.52 TS-4.7-10M1 T-15
SWLCR/L12-3B 52108 52109 0.750 0.750 4.5 0.69 1.000
SWLCR/L16-3D 52112 52113 1.000 1.000 6.0 0.69 1.250
For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. SWLCR/L12-4B 52116 52117 0.750 0.750 4.5 1.00 1.000
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SWLCR/L16-4D 52120 52121 1.000 1.000 6.0 1.00 1.250

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

A-137
®

Screw Lock 7° Positive Insert Toolholders

SWNC R/L TOOLHOLDER


Style L - Negative 5° End or Side Cutting Edge Angle
for 7° positive 80° trigon WC_T inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- WC_T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SWNCR/L06-2D 51122 51123 0.375 0.375 6.0 0.50 0.375
SWNCR/L08-2D 51126 51127 0.500 0.500 6.0 0.50 0.500
21.51 TS-25.45-6M1 T-7
SWNCR/L10-2B 51128 51129 0.625 0.625 4.5 0.50 0.625
Turning and Boring
Toolholder (Inch)

For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. SWNCR/L10-2D 51130 51131 0.625 0.625 6.0 0.50 0.625
For spare part information see pages A-202 to A-204. SWNCR/L10-3D 51132 51133 0.625 0.625 6.0 0.69 0.625 32.52 TS-4.7-10M1 T-15

SSQDR TOOLHOLDER
Style Q - Convex Radius Cutting Edge
for 15° positive square convex SDGX inserts
Toolholder (Metric)
Turning and Boring

Convex
Radius
Toolholder
Turning and Boring

Part No. R - R an g e SDGX


Insert Torx
Description 733101- A B C E F Gage
Min Max Torx Screw K ey
R.H. Insert
Spare Parts

SSQDR06-3D-04 52148 0.375 0.375 6.0 1.00 0.500 .016 .063


SSQDR08-3D-04 52150 0.500 0.500 6.0 1.00 0.500 .016 .063 090308 TS-4.7-10M1 T-15
SSQDR10-3D-04 52152 0.625 0.625 6.0 1.00 0.625 .016 .063
SSQDR12-6B-08 52136 0.750 0.750 4.5 1.25 1.000 .078 .125
SSQDR16-6D-08 52138 1.000 1.000 6.0 1.25 1.250 .078 .125 190408 TS-5.8-10M1 T-20
SSQDR20-6D-08 52140 1.250 1.250 6.0 1.25 1.500 .078 .125
SSQDR12-6B-16 52142 0.750 0.750 4.5 1.25 1.000 .141 .250
For insert information view pages E-52 to E-53 in the Milling Insert section . SSQDR16-6D-16 52144 1.000 1.000 6.0 1.25 1.250 .141 .250 190408 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SSQDR20-6D-16 52146 1.250 1.250 6.0 1.25 1.500 .141 .250

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-138
®

High Performance, Utility Toolholders

Turning and Boring


"ST" Style Toolholders

Technical Data
Turning
1 Insert + 5 Tools =Facing
Chamfering

For 7° positive triangle TCMT Inserts

Turning and Boring


Inserts
TCMT
Part No. Insert Torx
Description A B C E F Gage
733101- Torx Screw K ey
Insert
STACR06-2 51556 0.375 0.375 2.5 0.625 0.375
STACR08-2J 51558 0.500 0.500 3.5 0.625 0.500 21.51 TS-25.45-6M1 T-7

STACR STACR10-2A 51560 0.625 0.625 4.0 0.625 0.625


STACR12-3B 51562 0.750 0.750 4.5 1.125 0.750
32.52 TS-4.7-10M1 T-15
STACR64-3D 51564 0.750 1.000 6.0 1.125 0.750
STACR85-4D 51566 1.000 1.250 6.0 1.250 1.000
432 TS-5.8-10M1 T-20
STACR106-4D 51568 1.250 1.500 6.0 1.250 1.250

Turning and Boring


Toolholder (Inch)
STCCR06-2 51578 0.375 0.375 2.5 0.520 0.395
STCCR08-2J 51580 0.500 0.500 3.5 0.520 0.520 21.51 TS-25.45-6M1 T-7
STCCR10-2A 51582 0.625 0.625 4.0 0.520 0.645
STCCR STCCR12-3B 51584 0.750 0.750 4.5 1.140 0.770
32.52 TS-4.7-10M1 T-15
STCCR64-3D 51586 0.750 1.000 6.0 1.140 0.770
STCCR85-4D 51588 1.000 1.250 6.0 1.233 1.020
432 TS-5.8-10M1 T-20
STCCR106-4D 51590 1.250 1.500 6.0 1.233 1.270

STDCR06-2 51600 0.375 0.375 2.5 .260 .115


STDCR08-2J 51602 0.500 0.500 3.5 .298 .201 21.51 TS-25.45-6M1 T-7

Turning and Boring


Toolholder (Metric)
STDCR10-2A 51604 0.625 0.625 4.0 .361 .264
STDCR STDCR12-3B 51606 0.750 0.750 4.5 .456 .294
32.52 TS-4.7-10M1 T-15
STDCR64-3D 51608 0.750 1.000 6.0 .456 .294
STDCR85-4D 51610 1.000 1.250 6.0 .613 .387
432 TS-5.8-10M1 T-20
STDCR106-4D 51612 1.250 1.500 6.0 .738 .512

STECN06-2 51622 0.375 0.375 2.5 - -


STECN08-2J 51624 0.500 0.500 3.5 - - 21.51 TS-25.45-6M1 T-7
STECN STECN10-2A 51626 0.625 0.625 4.0 - -
STECN12-3B 51628 0.750 0.750 4.5 - -
32.52 TS-4.7-10M1 T-15
STECN64-3D 51630 0.750 1.000 6.0 - -
STECN85-4D 51632 1.000 1.250 6.0 - -
432 TS-5.8-10M1 T-20
Turning and Boring

STECN106-4D 51634 1.250 1.500 6.0 - -


Spare Parts

STNCR06-2 51734 0.375 0.375 2.5 0.625 0.375


STNCR08-2J 51736 0.500 0.500 3.5 0.625 0.500 21.51 TS-25.45-6M1 T-7
STNCR10-2A 51738 0.625 0.625 4.0 0.625 0.625
STNCR STNCR12-3B 51740 0.750 0.750 4.5 1.125 0.750
32.52 TS-4.7-10M1 T-15
STNCR64-3D 51742 0.750 1.000 6.0 1.125 0.750
STNCR85-4D 51746 1.000 1.250 6.0 1.250 1.000
432 TS-5.8-10M1 T-20
STNCR106-4D 51748 1.250 1.500 6.0 1.250 1.250

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-139
®
Turning and Boring
Technical Data

Indexable Drill Gallery


Turning and Boring
Inserts
Turning and Boring
Toolholder (Inch)
Toolholder (Metric)
Turning and Boring

Three Drill Options: Specifications:


• Single diameter for drilling • Through coolant standard
• Multi diameter for drilling and boring • Depth from 1.5 - 5 times drill diameter
• Modular for drilling, true boring • Special spot face starter design
and blind boring acts as center drill
• Industry standard shank sizes:
Weldon, CAT50 and BTU50
Turning and Boring
Spare Parts

See pages F-1 to F-37 for further information

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-140
®

Boring System

Turning and Boring


Technical Data
Dorian Tool
Boring System

Turning and Boring


Inserts
"M" - Multi-Lock System

• Maximum rigidity
• Utilizes lock pin and clamp
• Holds insert and seat secure

Turning and Boring


Toolholder (Inch)
for less vibration

"C" - Clamp Lock System

• Excellent locking ability

Turning and Boring


Toolholder (Metric)
• Easier to index or change insert
without the lock pin
• Allows for an optional chipbreaker
to be placed on the insert

Turning and Boring

"S" - Screw Lock System


Spare Parts

• Easy to index insert


• Uses Torx screw for a secure
lock with more force

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-141
®

Boring System Graphic Index

MULTI-LOCK BORING BARS


Turning and Boring
Technical Data

S-MCKN R/L Boring Bar S-MCLN R/L Boring Bar


For Negative 80° Diamond CNM_ Inserts For Negative 80° Diamond CNM_ Inserts
Page: A-146 Page: A-146

S-MDPN R/L Boring Bar S-MDQN R/L Boring Bar S-MDUN R/L Boring Bar
For Negative 55° Diamond DNM_ Inserts For Negative 55° Diamond DNM_ Inserts For Negative 55°Diamond DNM_ Inserts
Page: A-147 Page: A-147 Page: A-148
Turning and Boring

S-MSKN R/L Boring Bar S-MTFN R/L Boring Bar S-MTUN R/L Boring Bar
For Negative Square SNM_ Inserts For Negative Triangle TNM_ Inserts For Negative Triangle TNM_ Inserts
Inserts

Page: A-148 Page: A-149 Page: A-149

S-MVUN R/L Boring Bar S-MVXN R/L Boring Bar S-MWLN R/L Boring Bar
For Negative 35° Diamond VNM_ Inserts For Negative 35° Diamond VNM_ Inserts For Negative Trigon WNM_ Inserts
Page: A-150 Page: A-150 Page: A-151

CLAMP LOCK BORING BARS


Turning and Boring
Toolholder (Inch)

S-CTFP R/L Boring Bar


For 11° Positive Triangle TPG Inserts
Page: A-151
Toolholder (Metric)
Turning and Boring

UTILITY BORING BARS MINIATURE BORING BARS


Turning and Boring
Spare Parts

Pages: A-163 to A-164 Page: A-165

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-142
®

Boring System Graphic Index

SCREW LOCK TOOLHOLDER 5° Positive Insert Boring Bars

Turning and Boring


Technical Data
S-SVQB R/L Boring Bar
For 5° Positive 35° Diamond VB_T Inserts
Page: A-152

7° Positive Insert Boring Bars

S-SDUC R/L Boring Bar S-SDQC R/L Boring Bar S-SCFC R/L Boring Bar
For 7° Positive 55° Diamond DC_T Inserts For 7° Positive 55° Diamond DC_T Inserts For 7° Positive 80°Diamond CC_T Inserts

Turning and Boring


Page: A-154 Page: A-154 Page: A-153

Inserts
S-SCLC R/L Boring Bar S-SDXC R/L Boring Bar S-SSKC R/L Boring Bar S-STFC R/L Boring Bar
For 7° Positive 80° Diamond CC_T Inserts For 7° Positive 55° Diamond DC_T Inserts For 7° Positive Square SCM_ Inserts For 7° Positive Triangle TC_T Inserts
Page: A-153 Page: A-155 Page: A-155 Page: A-156

S-STUCR Boring Bar S-SVMCR Boring Bar S-SVQC R/L Boring Bar S-SVUC R/L Boring Bar
For 7° Positive Triangle TC_T Inserts For 7° Positive 35° Diamond VC_T Inserts For 7° Positive 35° Diamond VC_T Inserts For 7° Positive 35° Diamond VC_T Inserts
Page: A-156 Page: A-157 Page: A-157 Page: A-158

Turning and Boring


Toolholder (Inch)
S-SVXC R/L Boring Bar S-SWUC R/L Boring Bar
For 7° Positive 35° Diamond VC_T Inserts For 7° Trigon WC_T Inserts
Page: A-158 Page: A-159

11° Positive Insert Boring Bars

S-SCFP R/L Boring Bar S-SCLP R/L Boring Bar S-SDUP R/L Boring Bar S-SDXP R/L Boring Bar

Turning and Boring


Toolholder (Metric)
For 11° Positive 80° Diamond CP_T Inserts For 11° Positive 80° Diamond CP_T Inserts For 11° Positive 55° Diamond DP_T Inserts For 11° Positive 55° Diamond DP_T Inserts
Page: A-159 Page: A-160 Page: A-160 Page: A-161

S-STFP R/L Boring Bar S-STLP R/L Boring Bar S-STUPR Boring Bar
For 11° Positive Triangle TPG_ Inserts For 11° Positive Triangle TPG_ Inserts For 11° Positive Triangle TPG_ Inserts
Page: A-161 Page: A-162 Page: A-162

DOUBLE INSERT
BORING BARS CARBIDE BORING BARS
Turning and Boring
Spare Parts

Page: A-169 Page: A-175

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-143
FAX: 979-282-2951
Boring Bar Identification System

979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
DORIAN TOOL INT'L
®

A-144
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®

DORIAN TOOL INT'L


615 COUNTY ROAD 219
EAST BERNARD, TX 77435
1-800-627-0266
979-282-2861
Boring Bar Identification System

FAX: 979-282-2951

A-145
Turning and Boring Turning and Boring Turning and Boring Turning and Boring Turning and Boring
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®

Multi-Lock Negative Insert Boring Bars

S-MCKN R/L BORING BAR


Style K - Negative 15° End Cutting Edge Angle
for negative 80° diamond CNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- Min. CNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S20U-MCKNR/L-4 54992 54993 1.470 14.0 1.25 0.765 14°
Turning and Boring

S24U-MCKNR/L-4 54994 54995 1.760 14.0 1.50 0.890 12° 432 ICSN-433 NL-46 CL-20 XNS-47 S-46
Toolholder (Inch)

For insert information see pages A-45 to A-51 & A-53 to A-55. S32V-MCKNR/L-4 54996 54997 2.400 16.0 2.00 1.281 8°
For spare part information see pages A-202 to A-204. S32V-MCKNR/L-5 54998 54999 2.400 16.0 2.00 1.281 10° 543 ICSN-533 NL-58 CL-12 XNS-510 S-58

S-MCLN R/L BORING BAR


Style L - Negative 5° Side & End Cutting Edge Angle
for negative 80° diamond CNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Part No. 733101- Min. CNM_
L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S12S-MCLNR/L-3 55002 55003 1.000 10.0 0.75 0.500 10°
322 — NL-33 CL-7 XNS-36 —
S16T-MCLNR/L-3 55004 55005 1.280 12.0 1.00 0.640 10°
S12S-MCLNR/L-4 55006 55007 1.000 10.0 0.75 0.500 14°
432 — NL-44 CL-20 XNS-47 —
S16T-MCLNR/L-4 55010 55011 1.280 12.0 1.00 0.640 14°
Turning and Boring

S20U-MCLNR/L-4 55014 55015 1.530 14.0 1.25 0.765 14°


S24U-MCLNR/L-4 55018 55019 1.780 14.0 1.50 0.890 11°
Spare Parts

432 ICSN-433 NL-46 CL-20 XNS-48 S-46


S28U-MCLNR/L-4 55022 55023 2.030 14.0 1.75 1.015 11°
S32V-MCLNR/L-4 55024 55025 2.562 16.0 2.00 1.281 11°
S24U-MCLNR/L-5 55026 55027 2.374 14.0 1.50 1.187 11°
S32V-MCLNR/L-5 55030 55031 2.562 16.0 2.00 1.281 11°
543 ICSN-533 NL-58 CL-12 XNS-510 S-58
S40V-MCLNR/L-5 55034 55035 3.062 16.0 2.50 1.531 11°
S48Y-MCLNR/L-5 55038 55039 3.562 18.0 3.00 1.781 11°
S32V-MCLNR/L-6 55042 55043 2.562 16.0 2.00 1.281 11°
S36V-MCLNR/L-6 55046 55047 2.812 16.0 2.25 1.406 11° 643 ICSN-633 NL-68 CL-12 XNS-510 S-68
For insert information see pages A-45 to A-51 & A-53 to A-55.
For spare part information see pages A-202 to A-204. S40V-MCLNR/L-6 55050 55051 3.062 16.0 2.50 1.531 11°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-146
®

Multi-Lock Negative Insert Boring Bars

S-MDPN R/L BORING BAR


Style P - Negative 27.5° End Cutting Edge Angle
for negative 55° diamond DNM_ inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. DNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
Pin Screw Screw

Turning and Boring


R.H. L.H. B Insert

Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51 & S20U-MDPNR/L-4 55053 55054 1.705 14.0 1.25 1.000 13°
432 IDSN-433 NL-46 CL-20 XNS-47 S-46
A-53 to A-55. S24U-MDPNR/L-4 55055 55056 2.000 14.0 1.50 1.125 10°
For spare part information see pages A-202 to A-204.

S-MDQN R/L BORING BAR


Style Q - Negative 17.5° End Cutting Edge Angle
for negative 55° diamond DNM_ inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. DNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
For insert information see pages A-45 to A-48, A-50 to A-51 & S20U-MDQNR/L-4 55057 55058 1.705 14.0 1.25 1.000 12°
432 IDSN-433 NL-46 CL-20 XNS-47 S-46
A-53 to A-55. S24U-MDQNR/L-4 55059 55060 2.000 14.0 1.50 1.125 8.5°
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-147
®

Multi-Lock Negative Insert Boring Bars

S-MDUN R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for negative 55° diamond DNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Inserts

Part No. 733101- Min. DNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S16T-MDUNR/L-3 55066 55067 1.300 12.0 1.00 0.750 11° 332 - NL-33 CL-7 XNS-36 -
S20U-MDUNR/L-4 55070 55071 2.00 14.0 1.25 1.000 11°
S24U-MDUNR/L-4 55074 55075 2.25 14.0 1.50 1.125 11°
432 IDSN-433 NL-46 CL-12 XNS-59 S-46
S28U-MDUNR/L-4 55078 55079 2.50 14.0 1.75 1.250 11°
S32V-MDUNR/L-4 55082 55083 3.00 16.0 2.00 1.375 11°
S28U-MDUNR/L-5 55086 55087 2.75 14.0 1.75 1.375 11°
Turning and Boring

S32V-MDUNR/L-5 55090 55091 3.00 16.0 2.00 1.500 11°


Toolholder (Inch)

543 IDSN-533 NL-58 CL-30 XNS-510 S-58


For insert information see pages A-45 to A-48, A-50 to S36V-MDUNR/L-5 55094 55095 3.25 16.0 2.25 1.625 11°
A-51 & A-53 to A-55. S40V-MDUNR/L-5 55098 55099 3.50 16.0 2.50 1.750 11°
For spare part information see pages A-202 to A-204.

S-MSKN R/L BORING BAR


Style K - 15° End Cutting Edge Angle
for negative square SNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. SNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S20U-MSKNR/L-4 55100 55101 1.47 14.0 1.25 0.765 14° 432 - NL-46 CL-20 XNS-47 -
S24U-MSKNR/L-4 55102 55103 1.76 14.0 1.50 0.890 10°
432 ISSN-433 NL-46 CL-20 XNS-47 S-46
S28U-MSKNR/L-4 55104 55105 2.01 14.0 1.75 1.015 10°
For insert information see pages A-45 to A-51, & A-53 to A-55. S32V-MSKNR/L-6 55106 55107 2.40 16.0 2.00 1.281 12°
643 ISSN-633 NL-68 CL-12 XNS-510 S-68
For spare part information see pages A-202 to A-204. S40V-MSKNR/L-6 55108 55109 3.03 16.0 2.50 1.531 10°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-148
®

Multi-Lock Negative Insert Boring Bars

S-MTFN R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. TNM_

Inserts
L o ck Clamp Seat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S12S-MTFNR/L-3 55150 55151 1.000 10.0 0.75 0.500 14° 322 — NL-33 CL-7 XNS-35 —
S16T-MTFNR/L-3 55154 55155 1.280 12.0 1.00 0.640 14°
S20U-MTFNR/L-3 55158 55159 1.530 14.0 1.25 0.765 14° 322 ITSN-333
NL-34L CL-7 XNS-35 S-34
S24U-MTFNR/L-3 55162 55163 1.780 14.0 1.50 0.890 11° 332 ITSN-322
S28U-MTFNR/L-3 55166 55167 2.030 14.0 1.75 1.015 11°
S20U-MTFNR/L-4 55170 55171 1.530 14.0 1.25 0.765 14°
S24U-MTFNR/L-4 55174 55175 2.060 14.0 1.50 0.890 11°
S28U-MTFNR/L-4 55178 55179 2.312 14.0 1.75 1.156 11°
S32V-MTFNR/L-4 55182 55183 2.562 16.0 2.00 1.281 11° 432 ITSN-433 NL-46 CL-9 XNS-59 S-46

Turning and Boring


S36V-MTFNR/L-4 55186 55187 2.812 16.0 2.25 1.406 11°

Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51 &
A-53 to A-55. S40V-MTFNR/L-4 55190 55191 3.062 16.0 2.50 1.531 11°
For spare part information see pages A-202 to A-204. S48Y-MTFNR/L-4 55194 55195 3.562 18.0 3.00 1.781 11°

S-MTUN R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE Turning and Boring

Part No. 733101- Min. TNM_


L o ck Clamp Seat
Description Bore C D F K° Gage S eat Clamp
Pin Screw Screw
Spare Parts

R.H. L.H. B Insert


S12S-MTUNR/L-3 55204 55205 1.000 10.0 0.75 0.500 14° 322 — NL-33 CL-6 XNS-35 —
S16T-MTUNR/L-3 55208 55209 1.280 12.0 1.00 0.640 14°
322 ITSN-333
S20U-MTUNR/L-3 55212 55213 1.530 14.0 1.25 0.765 14° NL-34L CL-7 XNS-35 S-34
332 ITSN-322
S24U-MTUNR/L-3 55216 55217 2.060 14.0 1.50 0.890 11°
S20U-MTUNR/L-4 55220 55221 1.530 14.0 1.25 0.765 14°
S24U-MTUNR/L-4 55224 55225 2.060 14.0 1.50 0.890 11°
S32V-MTUNR/L-4 55228 55229 2.562 16.0 2.00 1.281 11° 433 ITSN-433 NL-46 CL-9 XNS-59 S-46
For insert information see pages A-45 to A-48, A-50 to A-51
& A-53 to A-55. S40V-MTUNR/L-4 55232 55233 3.062 16.0 2.50 1.531 11°
For spare part information see pages A-202 to A-204. S48Y-MTUNR/L-4 55236 55237 3.562 18.0 3.00 1.781 11°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-149
®

Multi-Lock Negative Insert Boring Bars

S-MVUN R/L BORING BAR


Style U - Negative 3° Side Cutting Edge Angle
for negative 35° diamond VNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- Min. VNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S16T-MVUNR/L-3 55266 55267 2.00 12.0 1.00 1.000 14°
S20U-MVUNR/L-3 55270 55271 2.25 14.0 1.25 1.125 14° 332 IVSN-322 NL-34L CL-30 XNS-510 S-34
S24U-MVUNR/L-3 55274 55275 2.50 14.0 1.50 1.250 11°
S28U-MVUNR/L-4 55278 55279 3.00 14.0 1.75 1.500 11°
Turning and Boring

S32V-MVUNR/L-4 55282 55283 3.25 16.0 2.00 1.625 11°


Toolholder (Inch)

432 IVSN-433 NL-46 CL-30 XNS-510 S-46


S36V-MVUNR/L-4 55286 55287 3.50 16.0 2.25 1.750 11°
For insert information see pages A-45-47, 53 & 55.
S40V-MVUNR/L-4 55290 55291 3.75 16.0 2.50 1.875 11°
For spare part information see pages A-202 to A-204.

S-MVXN R/L BORING BAR


Style X - Negative 5° Back Boring Cutting Edge Angle
for negative 35° diamond VNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. VNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S24U-MVXNR/L-3 55300 55301 2.25 14.0 1.50 1.125 11°
332 IVSN-322 NL-34L CL-20 XNS-48 S-34
S28U-MVXNR/L-3 55304 55305 2.50 14.0 1.75 1.250 11°
For insert information see pages A-45-47, 53 & 55.
For spare part information see pages A-202 to A-204. S32V-MVXNR/L-4 55308 55309 3.00 16.0 2.00 1.500 11° 432 IVSN-433 NL-46 CL-12 XNS-510 S-46

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-150
®

Multi-Lock Negative Insert & Clamp Lock 11° Positve Insert Boring Bars

S-MWLN R/L BORING BAR


Style L - Negative 5° End & Side Cutting Edge Angle
for negative trigon WNM_ inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. WNM_


L o ck Clamp S eat
Description Bore C D F K° Gage S eat Clamp
R.H. L.H. Pin Screw Screw
B Insert
S12S-MWLNR/L-3 55318 55319 1.00 10.0 0.75 0.500 14° 332 — NL-33L HC-7 SHC-7 —
S16T-MWLNR/L-3 55320 55321 1.28 12.0 1.00 0.640 14° 332 — NL-33L CL-7 XNS-36 —

Turning and Boring


S16T-MWLNR/L-4 55322 55323 1.28 12.0 1.00 0.640 14° 432 — NL-44 CL-20 XNS-47 —

Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51, S20U-MWLNR/L-4 55326 55327 1.53 14.0 1.25 0.765 14°
432 IWSN-432 NL-46 CL-20 XNS-47 —
& A-53 to A-54. S24U-MWLNR/L-4 55330 55331 1.78 14.0 1.50 0.890 11°
For spare part information see pages A-202 to A-204.

S-CTFP R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for positive triangle TPG inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. TP G


S eat Clamp Clamp
Optional
Description Bore C D F Gage S eat Clamp Chip
R.H. L.H. Screw Clip Screw
B Insert Breaker
S08R-CTFPR/L-2 55356 55357 0.600 8.0 0.500 0.312
221 — — HC-7 — SHC-7 —
S10S-CTFPR/L-2 55358 55359 0.770 10.0 0.625 0.406
S12S-CTFPR/L-3 55360 55361 1.000 10.0 0.750 0.500 322 — — HC-12 CLP-12 CS-126 T3AE
Turning and Boring

S16T-CTFPR/L-3 55364 55365 1.280 12.0 1.000 0.640


Spare Parts

S20U-CTFPR/L-3 55368 55369 1.530 14.0 1.250 0.765


322 SM-41 S-4 HC-12 CLP-12 CS-126 T3AE
S24U-CTFPR/L-3 55372 55373 1.840 14.0 1.500 0.890
S28U-CTFPR/L-3 55376 55377 2.100 14.0 1.750 1.015
S20U-CTFPR/L-4 55380 55381 1.530 14.0 1.250 0.765
S24U-CTFPR/L-4 55384 55385 2.060 14.0 1.500 0.890
S28U-CTFPR/L-4 55388 55389 2.380 14.0 1.750 1.156
S32V-CTFPR/L-4 55392 55393 2.562 16.0 2.000 1.281 432 SM-37 S-6 HC-12 CLP-12 CS-126 T4AE
S36V-CTFPR/L-4 55396 55397 2.880 16.0 2.250 1.406
For insert information see pages A-68, A-72 to A-73. S40V-CTFPR/L-4 55400 55401 3.062 16.0 2.500 1.531
For spare part information see pages A-202 to A-204. S48Y-CTFPR/L-4 55404 55405 3.562 18.0 3.000 1.781

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-151
®

Screw Lock 5° Positive Insert Boring Bars

S-SVQB R/L BORING BAR


Style Q - Negative17.5° End Cutting Edge Angle
for 5° positive 35° diamond VB_T inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- Min. V B _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
Turning and Boring

S10S-SVQBR/L-2 55410 55411 0.85 10.0 0.625 1.000 0.500 6°


Toolholder (Inch)

221 TS-25.45-6M1 T-7


For insert information see page A-63. S12S-SVQBR/L-2 55412 55413 0.98 10.0 0.750 1.250 0.562 5°
For spare part information see pages A-202 to A-204. S16T-SVQBR/L-3 55414 55415 1.30 12.0 1.000 1.500 0.750 5° 332 TS-4.7-10M1 T-15

SAV
E
O N MONEY
SET
TNMG CNMG S!!
Medium Turning Set Medium Turning Set
Toolholder (Metric)
Turning and Boring

Negative 3° End or Side Negative 5° End or Side


Cutting Edge Angle Cutting Edge Angle
for negative 60° triangle for negative 80° diamond
Set Offers: inserts Set Offers: inserts
• 1 Toolholder • 1 Toolholder
• 10 Inserts • 10 Inserts
• Semi-finishing to light roughing • Semi-finishing to light roughing
• Good tolerance applications • Good tolerance applications
• High productivity & reliability • High productivity & reliability
• Strong cutting edge • Strong cutting edge
• Good chipflow control • Good chipflow control
• Good surface finish • Good surface finish

x 10 pcs. x 10 pcs.
Turning and Boring
Spare Parts

Part No. Shank Tool 12 pc. Set Includes Part No. Shank Tool 12 pc. Set Includes
733101- Siz e Length (1) Toolholder (10) Inserts (1) 733101- Siz e Length (1) Toolholder (10) Inserts (1)
85212 0.75 4.50 MTJNR12-3B 85196 0.75 4.50 MCLNR12-4B
TNMG-332-PM-DHCP25 Storage Box CNMG-432-PM-DHCP25 Storage Box
85213 1.00 6.00 MTJNR16-3D 85197 1.00 6.00 MCLNR16-4D
* Available in this Catalog in the Turning section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-152
®

Screw Lock 7° Positive Insert Boring Bars

S-SCFC R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. C C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S06M-SCFCR/L-2 55416 55417 0.48 6.0 0.375 0.625 .250 8°
S08R-SCFCR/L-2 55418 55419 0.60 8.0 0.500 0.750 .312 7° 21.51 TS-25.45-6M1 T-7

Turning and Boring


S10S-SCFCR/L-2 55420 55421 0.77 10.0 0.625 1.250 .406 5°

Toolholder (Inch)
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S12S-SCFCR/L-3 55422 55423 0.93 10.0 0.750 1.875 .500 5°
32.52 TS-4.7-8M1 T-15
For spare part information see pages A-202 to A-204. S16T-SCFCR/L-3 55424 55425 1.20 12.0 1.000 1.875 .640 4°

S-SCLC R/L BORING BAR


Style L - Negative 5° End & Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. C C _T


Insert Torx
Description Bore C D E F K° Gage
Turning and Boring

R.H. L.H. Torx Screw K ey


B Insert
Spare Parts

S06M-SCLCR/L-2 55470 55471 0.477 6.00 0.375 0.625 .250 15°


S08M-SCLCR/L-2 55474 55475 0.602 6.00 0.500 0.750 .312 13° 21.51 TS-25.45-6M1 T-7
S10R-SCLCR/L-2 55478 55479 0.812 8.00 0.625 1.250 .406 10°
S08M-SCLCR/L-3 55482 55483 0.625 6.00 0.500 1.250 .312 13°
32.52 TS-4.7-8M1 T-15
S10R-SCLCR/L-3 55486 55487 0.797 8.00 0.625 1.250 .406 10°
S12S-SCLCR/L-3 55490 55491 0.954 10.0 0.750 1.875 .500 8°
32.52 TS-4.7-10M1 T-15
S16T-SCLCR/L-3 55494 55495 1.250 12.0 1.000 2.500 .625 7°
S16T-SCLCR/L-4 55498 55499 1.280 12.0 1.000 2.500 .640 7°
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S20U-SCLCR/L-4 55502 55503 1.530 14.0 1.250 2.500 .765 5° 432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. S24U-SCLCR/L-4 55506 55507 1.780 14.0 1.500 2.500 .890 5°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-153
®

Screw Lock 7° Positive Insert Boring Bars

S-SDUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Inserts

Part No. 733101- Min. D C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S06M-SDUCR/L-2 55560 55561 0.625 6.00 0.375 0.625 .375 11°
S08M-SDUCR/L-2 55564 55565 0.780 6.00 0.500 0.750 .437 11° 21.51 TS-25.45-6M1 T-7
S10R-SDUCR/L-2 55568 55569 0.840 8.00 0.625 1.250 .500 5°
S12S-SDUCR/L-3 55572 55573 1.125 10.0 0.750 1.275 .562 6°
Turning and Boring

S16T-SDUCR/L-3 55576 55577 1.500 12.0 1.000 2.500 .750 4° 32.52 TS-4.7-10M1 T-15
Toolholder (Inch)

For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S20U-SDUCR/L-3 55580 55581 1.750 14.0 1.250 2.500 .875 4°
For spare part information see pages A-202 to A-204. S16T-SDUCR/L-4 55582 55583 1.500 12.0 1.000 2.500 .750 5° 432 TS-5.8-10M1 T-20

S-SDQC R/L BORING BAR


Style Q - Negative 17.5° End Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. D C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S08M-SDQCR/L-2 55585 55586 0.73 6.0 0.500 0.875 0.437 10°
21.51 TS-25.45-6M1 T-7
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S10R-SDQCR/L-2 55587 55588 0.85 8.0 0.625 1.000 0.500 7°
For spare part information see pages A-202 to A-204. S12S-SDQCR/L-3 55589 55590 0.98 10.0 0.750 1.250 0.562 7° 32.52 TS-4.7-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-154
®

Screw Lock 7° Positive Insert Boring Bars

S-SDXC R/L BORING BAR


Style X - Negative 5° Back Boring Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. D C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S08R-SDXCR/L-2 55426 55427 0.73 8.0 0.500 0.875 0.437 6°
21.51 TS-25.45-6M1 T-7

Turning and Boring


S10S-SDXCR/L-2 55428 55429 0.85 10.0 0.625 1.000 0.500 5°

Toolholder (Inch)
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S12S-SDXCR/L-3 55430 55431 0.98 10.0 0.750 1.250 0.562 5°
32.52 TS-4.7-8M1 T-15
For spare part information see pages A-202 to A-204. S16T-SDXCR/L-3 55432 55433 1.30 12.0 1.000 1.500 0.750 3°

S-SSKC R/L BORING BAR


Style K -15° End Cutting Edge Angle
for 7° positive square SC_T inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. S C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S10R-SSKCR/L-3 55593 55594 0.800 8.0 0.625 1.250 .406 10°
32.52 TS-4.7-10M1 T-15
For insert information see pages A-61 to A-62, A-64 & A-66. S12S-SSKCR/L-3 55595 55596 0.975 10.0 0.750 1.875 .500 8°
For spare part information see pages A-202 to A-204. S16T-SSKCR/L-4 55597 55598 1.220 12.0 1.000 2.500 .640 7° 432 TS-5.8-10M1 T-20

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-155
®

Screw Lock 7° Positive Insert Boring Bars

S-STFC R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for 7° positive triangle TC_T inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- Min. T C _T Insert


Torx
Description Bore C D E F K° Gage Torx
R.H. L.H. K ey
B Insert Screw
S06M-STFCR/L-2 55600 55601 0.500 6.00 0.375 0.625 .250 11°
S08M-STFCR/L-2 55604 55605 0.625 6.00 0.500 0.750 .312 9°
21.51 TS-25.45-6M1 T-7
S10R-STFCR/L-2 55608 55609 0.812 8.00 0.625 1.250 .406 7°
S12S-STFCR/L-2 55612 55613 1.000 10.0 0.750 1.875 .500 6°
Turning and Boring

S16T-STFCR/L-3 55616 55617 1.280 12.0 1.000 2.500 .640 6°


Toolholder (Inch)

For insert information see pages A-61, A-63 to A-66 & A-71. S20U-STFCR/L-3 55620 55621 1.530 14.0 1.250 2.500 .765 5° 32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S24U-STFCR/L-3 55624 55625 1.780 14.0 1.500 2.500 .890 4°

S-STUCR BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive triangle TC_T inserts
Toolholder (Metric)
Turning and Boring
Turning and Boring
Spare Parts

Part No. Min. T C _T


Insert Torx
Description 733101- Bore C D E F K° Gage
Torx Screw K ey
R.H. B Insert
S06M-STUCR-2 55628 0.477 6.00 0.375 0.625 .250 15°
S08M-STUCR-2 55629 0.602 6.00 0.500 0.750 .312 13° 21.51 TS-25.45-6M1 T-7
S10R-STUCR-2 55630 0.797 8.00 0.625 1.250 .406 10°
S12S-STUCR-3 55631 0.954 10.0 0.750 1.875 .500 8°
32.52 TS-4.7-10M1 T-15
S16T-STUCR-3 55632 1.280 12.0 1.000 2.500 .640 7°
For insert information see pages A-61, A-63 to A-66 & A-71. S20T-STUCR-4 55633 1.370 12.0 1.250 2.500 .682 7°
432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. S24T-STUCR-4 55634 1.680 12.0 1.500 2.500 .840 5°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-156
®

Screw Lock 7° Positive Insert Boring Bars

S-SVMCR BORING BAR


Style M - Negative 5° Side Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Min. V C _T
Part No. Insert Torx
Description Bore C D E F Gage
733101- Torx Screw K ey
B Insert
S08R-SVMCR-2 55730 0.98 8.0 0.500 0.75 0.312
221 TS-25.45-6M1 T-7

Turning and Boring


S10S-SVMCR-2 55731 0.98 10.0 0.625 1.00 0.406

Toolholder (Inch)
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. S12S-SVMCR-3 55732 1.30 10.0 0.750 1.25 0.500
332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S16T-SVMCR-3 55733 1.30 12.0 1.000 1.50 0.640

S-SVQC R/L BORING BAR


Style Q - Negative17.5° End Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. V C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S10R-SVQCR/L-2 55814 55815 0.85 8.0 0.625 1.000 0.500 8°
221 TS-25.45-6M1 T-7
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. S12S-SVQCR/L-2 55816 55817 0.98 10.0 0.750 1.250 0.562 7°
For spare part information see pages A-202 to A-204. S16T-SVQCR/L-3 55818 55819 1.30 12.0 1.000 1.500 0.750 6° 332 TS-4.7-10M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-157
®

Screw Lock 7° Positive Insert Boring Bars

S-SVUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- Min. V C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S12S-SVUCR/L-2 55800 55801 1.125 10.0 0.75 1.250 0.625 6°
221 TS-25.45-6M1 T-7
Turning and Boring

S16T-SVUCR/L-2 55804 55805 1.300 12.0 1.00 1.500 0.750 6°


Toolholder (Inch)

For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. S16T-SVUCR/L-3 55808 55809 2.000 12.0 1.00 1.500 0.750 6°
332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S20U-SVUCR/L-3 55812 55813 2.250 14.0 1.25 2.000 1.000 6°

S-SVXC R/L BORING BAR


Style X - Negative 5° Back Boring Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. V C _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S12S-SVXCR/L-2 55822 55823 1.125 10.0 0.75 1.250 0.625 6°
221 TS-25.45-6M1 T-7
S16T-SVXCR/L-2 55826 55827 1.500 12.0 1.00 1.500 0.750 6°
S16T-SVXCR/L-3 55830 55831 2.000 12.0 1.00 1.500 0.750 6°
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. 332 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S20U-SVXCR/L-3 55834 55835 2.250 14.0 1.25 1.500 1.000 6°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-158
®

Screw Lock 7° & 11° Positive Insert Boring Bars

S-SWUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 80° trigon WC_T inserts

Turning and Boring


Technical Data
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Turning and Boring


Inserts
Part No. 733101- Min. WC_T
Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S06M-SWUCR/L-2 55912 55913 0.500 6.00 0.375 0.625 .250 11°
S08M-SWUCR/L-2 55916 55917 0.625 6.00 0.500 0.750 .312 9° 21.51 TS-25.45-6M1 T-7
S10R-SWUCR/L-2 55920 55921 0.812 8.00 0.625 1.250 .406 7°
S08M-SWUCR/L-3 55924 55925 0.625 6.00 0.500 1.250 .312 11°
32.52 TS-4.7-8M1 T-15
S10R-SWUCR/L-3 55928 55929 0.812 8.00 0.625 1.250 .406 7°
S12S-SWUCR/L-3 55932 55933 1.000 10.0 0.750 1.875 .500 10°
32.52 TS-4.7-10M1 T-15
S16T-SWUCR/L-3 55936 55937 1.250 12.0 1.000 2.500 .625 5°

Turning and Boring


S16T-SWUCR/L-4 55940 55941 1.280 12.0 1.000 2.500 .640 5°

Toolholder (Inch)
For insert information see page A-60 to A-61, A-63 to A-66, A-69 & A-71. S20U-SWUCR/L-4 55944 55945 1.530 14.0 1.250 2.500 .765 5° 432 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. S24U-SWUCR/L-4 55948 55949 1.780 14.0 1.500 2.500 .890 5°

S-SCFP R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts

Turning and Boring


RIGHT HAND SHOWN
Toolholder (Metric)
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. C P _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S06M-SCFPR/L-2 55751 55752 0.48 6.0 0.375 0.625 .250 4°
S08R-SCFPR/L-2 55753 55754 0.60 8.0 0.500 0.750 .312 2° 21.51 TS-25.45-6M1 T-7
S10S-SCFPR/L-2 55755 55756 0.77 10.0 0.625 1.250 .406 0°
For insert information contact Dorian Tool sales department . S12S-SCFPR/L-3 55757 55758 0.93 10.0 0.750 1.875 .500 2°
32.52 TS-4.7-8M1 T-15
For spare part information see pages A-202 to A-204. S16T-SCFPR/L-3 55759 55760 1.20 12.0 1.000 2.500 .640 0°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-159
®

Screw Lock 11° Positive Insert Boring Bars

S-SCLP R/L BORING BAR


Style L - Negative 5° End & Side Cutting Edge Angle
for 11° positive 80° diamond CP_T inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
For insert information see pages A-61 to A-62 & A-64 to A-66.
Inserts

For spare part Information see pages A-202 to A-204.

Part No. 733101- Min. C P _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S06M-SCLPR/L-2 55761 55762 0.48 6.0 0.375 0.625 0.250 6°
S08R-SCLPR/L-2 55763 55764 0.60 8.0 0.500 0.750 0.312 3° 21.51 TS-25.45-6M1 T-7
S10S-SCLPR/L-2 55765 55766 0.77 10.0 0.625 1.250 0.406 2°
Turning and Boring

S10S-SCLPR/L-3 55767 55768 0.77 10.0 0.625 1.250 0.406 2°


Toolholder (Inch)

For insert information call the Dorian Tool sales department . S12S-SCLPR/L-3 55769 55770 0.93 10.0 0.750 1.250 0.500 2° 32.52 TS-4.7-8M1 T-15
For spare part information see pages A-202 to A-204. S16T-SCLPR/L-3 55771 55772 1.20 12.0 1.000 1.875 0.640 0°

S-SDUP R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 11° positive 55° diamond DP_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. D P _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S06M-SDUPR/L-2 55774 55775 0.60 6.0 0.375 0.625 0.375 3°
S08R-SDUPR/L-2 55776 55777 0.73 8.0 0.500 0.500 0.437 2° 21.51 TS-25.45-6M1 T-7
S10S-SDUPR/L-2 55778 55779 0.85 10.0 0.625 1.250 0.500 0°
For insert information call the Dorian Tool sales department . S12S-SDUPR/L-3 55780 55781 0.98 10.0 0.750 1.875 0.562 2°
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S16T-SDUPR/L-3 55782 55783 1.30 12.0 1.000 2.500 0.750 0°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-160
®

Screw Lock 11° Positive Insert Boring Bars

S-SDXP R/L BORING BAR


Style X - Negative 5° Back Boring Cutting Edge Angle
for 11° positive 55° diamond DP_T inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. D P _T


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S08R-SDXPR/L-2 55784 55785 0.73 8.0 0.500 0.875 0.437 0°
21.51 TS-25.45-6M1 T-7

Turning and Boring


S10S-SDXPR/L-2 55786 55787 0.85 10.0 0.625 1.000 0.500 0°

Toolholder (Inch)
For insert information contact Dorian Tool sales department . S12S-SDXPR/L-3 55788 55789 0.98 10.0 0.750 1.250 0.562 2°
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. S16T-SDXPR/L-3 55790 55791 1.30 12.0 1.000 1.500 0.750 0°

S-STFP R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for 11° positive triangle TPGB and TPGH
inserts

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. TPG_


Insert Torx
Description Bore C D E F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
S06M-STFPR/L-2 55636 55637 0.470 6.00 0.375 0.625 .250 4°
S08M-STFPR/L-2 55640 55641 0.600 6.00 0.500 0.750 .312 2° 21.51 TS-25.45-6M1 T-7
S10R-STFPR/L-2 55644 55645 0.770 8.00 0.625 1.250 .406 0°
For insert information see page A-73.
For spare part information see pages A-202 to A-204. S12S-STFPR/L-3 55648 55649 0.930 10.0 0.750 1.875 .500 2° 322 TS-44-3-M T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-161
®

Screw Lock 11° Positive Insert Boring Bars

S-STLPR BORING BAR


Style L - Negative 5° End Cutting Edge Angle
for 11° positive triangle TPGH and TPGB inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

Part No. Min TPG_


Insert Torx
Description 733101- Bore C D E F K° Gage
Torx Screw K ey
R.H. B Insert
S06M-STLPR-2 55846 0.430 6.00 0.375 0.625 .166 4°
S08M-STLPR-2 55848 0.590 6.00 0.500 0.750 .287 2° 21.51 TS-25.45-6M1 T-7
S10R-STLPR-2 55850 0.682 8.00 0.625 1.250 .350 0°
Turning and Boring

S12S-STLPR-3 55852 0.845 10.0 0.750 1.875 .422 2°


Toolholder (Inch)

For insert information see page A-72. S16T-STLPR-3 55854 1.115 12.0 1.000 2.500 .555 0° 322 TS-44-3-M T-15
For spare part information see pages A-202 to A-204. S20T-STLPR-3 55856 1.370 12.0 1.250 2.500 .682 0°

S-STUP R/L BORING BAR


Style U - 3° End Cutting Edge Angle
for 11° positive triangle TPGH and TPGB inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring

Part No. 733101- Min. TPG_


Insert Torx
Description Bore C D E F Gage S eat
Torx Screw K ey
Spare Parts

R.H. L.H. B Insert


S16T-STUPR/L-3 55682 55683 1.22 12.0 1.00 2.500 0.578
S20U-STUPR/L-3 55686 55687 1.60 14.0 1.25 2.500 0.766
322 SM-41 TS-44-4-M T-15
S24U-STUPR/L-3 55690 55691 1.84 14.0 1.50 2.500 0.891
S28U-STUPR/L-3 55694 55695 2.10 14.0 1.75 2.500 1.015
S24U-STUPR/L-4 55698 55699 2.12 14.0 1.50 2.500 1.031
S28U-STUPR/L-4 55702 55703 2.38 14.0 1.75 2.500 1.156
S32V-STUPR/L-4 55706 55707 2.62 16.0 2.00 3.000 1.281 432 SM-37 TS-83-5M1 T-20
For insert information see page A-73. S36V-STUPR/L-4 55710 55711 2.88 16.0 2.25 3.000 1.406
For spare part information see pages A-202 to A-204. S40V-STUPR/L-4 55714 55715 3.12 16.0 2.50 3.000 1.531

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-162
®

High Performance, Utility Boring Bars

Turning and Boring


STCMB Boring Bars

Technical Data
From Roughing to Finishing, Square Shoulders to Through Bores
For 7° positive triangle TCMT Inserts
• Small Hole Capacity - to a minimum of .500 • Better Finish - The clearance angle of the insert, in relation to the
• High Tech - Insert pocket has been scientifically designed to cutting edge, gives the best micro finish
eliminate vibration and maximize the depth of cut • Fast Material Removal - The positive insert with advanced chip
• Rigidity - Bar made of heat treated, precision ground alloy steel breaker design allows for heavier cuts
• Insert Locking - The insert is securely held with the Torx screw
to reduce tool slipping

Turning and Boring


Inserts
Turning and Boring
Toolholder (Inch)
Turning and Boring
Toolholder (Metric)
Part No. Min. T C _T
Insert Torx
Description 733101- Bore C D E F Gage
Torx Screw K ey
R.H. B Insert
STCMB06-2 55738 0.500 5.00 0.500 1.25 .208
STCMB08-2 55740 0.590 6.00 0.500 1.50 .287 21.51 TS-25.45-6M1 T-7
STCMB10-2 55742 0.750 8.00 0.625 2.25 .350
STCMB12-3 55744 0.845 10.0 0.750 2.50 .422
32.52 TS-4.7-10M1 T-15
STCMB16-3 55746 1.115 12.0 1.000 3.00 .555
STCMB20-4 55748 1.370 12.0 1.250 3.50 .682
432 TS-5.8-10M1 T-20
STCMB24-4 55750 1.680 12.0 1.500 4.00 .840
Turning and Boring
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-163
®

High Performance, Utility Boring Bars


Turning and Boring

TPBN Boring Bars


Technical Data

From Roughing to Finishing, Square Shoulders to Through Bores


For 11° positive triangle TPGH or TPGB Inserts
• Small Hole Capacity - to a minimum of .430 • Chip Control - Advanced precision chip clearance allows for
• High Performance - Positive rake for fast material removal, as maximum boring capacity
well as finishing • Inserts - TIN coated with added chip breaker
• Rigidity - Bar made of heat treated, precision ground alloy steel
• Insert Locking - The insert is securely held with the Torx screw
to reduce tool slipping.
Turning and Boring
Inserts
Turning and Boring
Toolholder (Inch)
Toolholder (Metric)
Turning and Boring

Part No. Min TPG_


Insert Torx
Description 733101- Bore C D E F Gage
Torx Screw K ey
R.H. B Insert
TPBN06-2 55658 0.430 5.00 0.500 1.25 .166
TPBN08-2 55660 0.590 6.00 0.500 1.50 .287 21.51 TS-25.45-6M1 T-7
TPBN10-2 55662 0.682 8.00 0.625 2.25 .350
TPBN12-3 55664 0.845 10.0 0.750 2.50 .422
TPBN16-3 55666 1.115 12.0 1.000 3.00 .555 322 TS-44-3-M T-15
TPBN20-3 55668 1.370 12.0 1.250 3.50 .682
TPBN20-4 55670 1.370 12.0 1.250 3.50 .682
432 TS-83-4M1 T-20
TPBN24-4 55672 1.680 12.0 1.500 4.00 .840
Turning and Boring
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-164
®

Miniature Positive Boring Bar System

Turning and Boring


Technical Data
Eliminate Reamers With Miniature Indexable Boring Bars

• Small Hole Capacity - to a minimum of .175 • Better Finish - The clearance angle of the insert, in relation to the
• High Tech - Insert pocket has been scientifically designed to cutting edge, gives the best micro finish
eliminate vibration and maximize the depth of cut • Eliminate Reamers - The small hole boring capacity can now bore
• Rigidity - Bar made of heat treated, precision ground alloy steel holes that were once reamed
as well as solid carbid
• Insert Locking - The insert is securely held with the Torx screw
to reduce tool slipping

Turning and Boring


Inserts
Advantages of Miniature Boring Bars

The miniature boring bars are


replacing reamers with many
advantages. The small inserts and
finishing coated grades available
make boring to a minimum diameter Miniature Carbide Shank Boring Bars
of .175 possible.

Turning and Boring


For 7° and 11° Inserts

Toolholder (Inch)
Pages: A-179 to A-180

Mini S-SCLC R/L Boring Bar


For 7° Positive 80° Diamond CC_T Inserts
Page: A-166

Mini S-SDUC R/L Boring Bar


• Close tolerances For 7° Positive 55° Diamond DC_T Inserts
Page: A-166
• Better surface finish
• Less machine load

Turning and Boring


Toolholder (Metric)
• Never gets stuck
• Bores to a blind hole
Mini S-STUCR Boring Bar
• Min. diameter of .175
For 7° Positive Triangle TC_T Inserts
Page: A-167

Mini S-SWUCR Boring Bar


For 7° Positive Trigon WC_T Inserts
Pages: A-167 to A-168

Availabe In a variety of insert


Turning and Boring

styles and shank sizes.


Spare Parts

• Insert Styles: • Shank Sizes: • Carbide Shank Sizes:


"C" - 80° Diamond 3/8" 5/32"
"D" - 55° Diamond 1/2" 3/16"
"T" - 60° Triangle 5/8" 7/32"
"W" - 80° Trigon 1/4"

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-165
®

Miniature - Screw Lock 7° Positive Insert Boring Bars

MINI S-SCLC R/L BORING BAR


Style L - Negative 5° End & Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
Turning and Boring
Technical Data

Miniature
Boring
Turning and Boring
Inserts

RIGHT HAND SHOWN

Min. C C _T Insert
Part No. 733101- Torx
Description Bore C D D1 E F K° Gage Torx
R.H. L.H. K ey
B Insert Screw
Turning and Boring

S06H-SCLCR/L-2 55450 55451 .394 4.0 .375 .315 1.25 .236 -11°
Toolholder (Inch)

TS-25.45
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S08K-SCLCR/L-2 55454 55455 .550 5.0 .500 .390 1.50 .275 -9° 21.51 T-7
-6M1
For spare part information see pages A-202 to A-204. S10M-SCLCR/L-2 55458 55459 .708 6.0 .625 .472 2.00 .354 -7°

MINI S-SDUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

Miniature
Toolholder (Metric)
Turning and Boring

Boring

RIGHT HAND SHOWN


Turning and Boring
Spare Parts

Min. D C _T Insert
Part No. 733101- Torx
Description Bore C D E F F1 K° Gage Torx
R.H. L.H. K ey
B Insert Screw
S06H-SDUCR/L-2 55540 55541 .492 4.0 .375 0.875 .324 .197 -11°
TS-25.45
For insert information see pages A-60 to A-62, A-64 to A-66, A-69 to A-70. S08K-SDUCR/L-2 55544 55545 .610 5.0 .500 1.125 .383 .197 -9° 21.51 T-7
-6M1
For spare part information see pages A-202 to A-204. S10M-SDUCR/L-2 55548 55549 .768 6.0 .625 1.500 .433 .197 -7°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-166
®

Miniature - Screw Lock 7° Positive Insert Boring Bars

MINI S-STUCR BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive triangle TC_T inserts

Turning and Boring


Technical Data
Miniature
Boring

Turning and Boring


Inserts
Part No. Min. T C _T Insert
Torx
Description
733101- Bore C D D1 E F Gage Torx
K ey
R.H. B Insert Screw

Turning and Boring


S08H-STUCR-1.2-2 55724 .286 4.0 .50 .265 1.125 .143

Toolholder (Inch)
For insert information see pages A-61, A-63 to A-66, & A-71.
S08H-STUCR-1.2-3 55726 .313 4.0 .50 .300 1.125 .157 52.50 TS-06M T-6
For spare part information see pages A-202 to A-204.
S08H-STUCR-1.2-4 55728 .374 4.0 .50 .358 1.125 .189

MINI S-SWUCR BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 80° trigon WC_T inserts

Miniature

Turning and Boring


Toolholder (Metric)
Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. Min. WC_T


733101- Bore Insert Torx
Description C D D1 E F K° Gage
Torx Screw K ey
R.H. B Insert
S08H-SWUCR-1.2-2 55900 0.228 4.0 .50 .197 0.750 .114 -11°
For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. S08H-SWUCR-1.2-3 55902 0.308 4.0 .50 .236 1.000 .154 -11° 520 TS-06 T-6
For spare part information see pages A-202 to A-204. S08H-SWUCR-1.2-4 55904 0.374 4.0 .50 .300 1.125 .189 -11°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-167
®

Miniature - Screw Lock 7° Positive Insert Boring Bars

MINI S-SWUCR BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 80° trigon WC_T inserts
Turning and Boring
Technical Data

Miniature
Boring
Turning and Boring
Inserts

RIGHT HAND SHOWN

Part No. Min. WC_T


733101- Bore Insert Torx
Description C D D1 E F K° Gage
Torx Screw K ey
R.H. B Insert
S06H-SWUCR-2 55906 0.394 4.0 .375 .315 1.25 .236 -11°
Turning and Boring
Toolholder (Inch)

For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. S08K-SWUCR-2 55907 0.550 5.0 .500 .390 1.50 .275 -9° 21.51 TS-25.45-6M1 T-7
For spare part information see pages A-202 to A-204. S10M-SWUCR-2 55908 0.708 6.0 .625 .472 2.00 .354 -7°

SAV
E
O N MONEY
SET
S!!
SWUCR SWUCR
Medium Boring Set Miniature Boring Set
Toolholder (Metric)
Turning and Boring

Negative 3° End Cutting Edge Angle Negative 3° End Cutting Edge Angle
for 7° positive 80° trigon inserts for 7° positive 80° trigon inserts

• Precision finishing operation Set Offers: • Precision finishing operation Set Offers:
• For steel & stainless steel • 3 Boring Bars • For steel & stainless steel • 3 Boring Bars
• Sharp cutting edge • 10 Inserts • Sharp cutting edge • 10 Inserts
• Good chip control • Good chip control

x 10 x 10
PCS. PCS.
Turning and Boring

15 pc. Set Includes 15 pc. Set Includes


Part No. Shank Min. (1) Part No. Shank Min. (1)
Spare Parts

733101- Siz e Bore (3) (10) 733101- Siz e Bore (3) (10)
Torx (1) Torx (1)
Boring Bars Inserts Boring Bars Inserts
K ey K ey
.375 .394 S06H-SWUCR-2 .500 .228 S08H-SWUCR-1.2-2
WCMT-21.51- Storage WCMT-52.50- Storage
85072 .500 .550 S08K-SWUCR-2 T-7 85070 .500 .308 S08H-SWUCR-1.2-3 T-6
UF-DHCP25 B ox UF-DHCP25 B ox
.625 .708 S10M-SWUCR-2 .500 .374 S08H-SWUCR-1.2-4
* Available in this Catalog in the Boring section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-168
®

Double Insert Boring Bars & Toolholders

1 Tool - Multiple Operations


From

Turning and Boring


Technical Data
Roughing to Finishing
Turning - Facing - Boring - Chamfering - Threading

· One-half the cost in tooling · One less tool to index · Standard indexable insert
· One station saved · Less down time · Standard hardware
· One less tool to set-up · Improve productivity · Heat treated alloy ground steel
· Reduce production cost

Turning and Boring


ONE TOOL FOR:

Inserts
Manual Lathe
Hardinge Chucker S-DCLN double 80° diamond insert boring bar.
Turning Center Page: A-170

TURNING
Turning is performed with the
DCLN double 80° diamond insert boring toolholder.
double insert boring bar, Page: A-170
eliminating tool changes. The
right insert is offset ahead of the
left insert to create clearance in

Turning and Boring


Toolholder (Inch)
turning and facing.
S-DTUN double triangle insert boring bar.
Page: A-171

S-DTUN double threading and triangle insert boring bar.


Page: A-171

BORING
Boring is performed with the S-DWLN double trigon insert boring bar.
Page: A-172
same double insert boring bar,

Turning and Boring


Toolholder (Metric)
eliminating tool changes. The
left insert is offset behind the
right insert to create clearance
in boring. DWLN double trigon insert boring toolholder.
Page: A-172

S-DCLC miniature double 80° diamond


insert boring bar. Page: A-173

DCLC miniature double 80° diamond

FACING insert boring toolholder. Page: A-173


Turning and Boring

Facing is performed with the


Spare Parts

same double insert boring bar,


eliminating tool changes. The S-DTUC miniature double triangle
right insert is offset ahead of the insert boring bar. Page: A-174
left insert to create clearance in
turning and facing.

S-DTUC miniature double threading and


triangle insert boring bar. Page: A-174

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-169
®

Double Insert Boring Bars & Toolholders

S-DCLN DOUBLE INSERT BORING BAR


Style L - Negative 5° End or Side Cutting Edge Angle
for double 80° diamond CNM_ inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

Part No. Min. CNM_


L o ck Clamp S eat
Description733101- Bore C D F F1 K° Gage S eat Clamp
Pin Screw Screw
R.H. B Insert
S16T-DCLN-4 57510 1.500 12.0 1.00 0.640 1.280 14° 432 — NL-44 CL-7 XNS-35 —
S20U-DCLN-4 57514 1.750 14.0 1.25 0.765 1.530 14°
432 ICSN-433 NL-46 CL-20 XNS-48 S-46
S24U-DCLN-4 57518 2.000 14.0 1.50 0.890 1.780 11°
Turning and Boring

S24U-DCLN-5 57522 2.000 14.0 1.50 0.890 1.780 11°


Toolholder (Inch)

543 ICSN-533 NL-58 CL-20 XNS-48 S-58


For insert information see pages A-45 to A-51 & A-53 to A-55. S32V-DCLN-5 57526 2.625 16.0 2.00 1.281 2.562 11°
For spare part information see pages A-202 to A-204. S32V-DCLN-6 57530 2.625 16.0 2.00 1.281 2.562 11° 643 ICSN-633 NL-68 CL-12 XNS-510 S-68

DCLN DOUBLE INSERT BORING BAR


Style L - Negative 5° End or Side Cutting Edge Angle
for double 80° diamond CNM_ inserts
Toolholder (Metric)
Turning and Boring
Turning and Boring
Spare Parts

Part No. Max CNM_


Min L o ck Clamp Seat
Description 733101- A B Bore C E F F1 K° Gage S eat Clamp
Bore Pin Screw Screw
R.H. Depth Insert
For insert information see pages A-45 to A-51 & A-53 to A-55. DCLN12-4D 57540 0.75 0.75 2.125 3.00 6.0 1.5 .708 1.25 11°
432 ICSN-433 NL-46 CL-20 XNS-48 S-46
For spare part information see pages A-202 to A-204. DCLN16-4E 57544 1.00 1.00 2.625 3.50 7.0 1.5 .655 1.25 11°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-170
®

Double Insert Boring Bars & Toolholders

S-DTUN DOUBLE INSERT BORING BAR


Style U - Negative 3° End or Side Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
Part No. Min. TNM_
L o ck Clamp Seat
Description733101- Bore C D F F1 K° Gage S eat Clamp
Pin Screw Screw
R.H. B Insert
S16T-DTUN-3 57554 1.500 12.0 1.00 0.640 1.280 14°
322 ITSN-322 NL-34 CL-6 XNS-35 S-34
S20U-DTUN-3 57558 1.750 14.0 1.25 0.765 1.530 14°

Turning and Boring


S24U-DTUN-3 57562 2.000 14.0 1.50 0.890 1.780 11° 322 ITSN-322 NL-34 CL-6 XNS-36 S-34

Toolholder (Inch)
For insert information see pages A-45 to A-48, A-50 to A-51 & A-53 to A-55. S24U-DTUN-4 57566 2.000 14.0 1.50 0.890 1.780 11° 433 ITSN-432 NL-46 CL-9 XNS-58 S-46
For spare part information see pages A-202 to A-204. S32V-DTUN-4 57570 2.625 16.0 2.00 1.281 2.562 11° 433 ITSN-432 NL-46 CL-9 XNS-59 S-46

S-DTUN DOUBLE INSERT


THREADING & BORING BAR
Style U - Negative 3° End or Side Cutting Edge Angle
for one negative triangle TNM_ & one Laydown
insert

Boring
And

Turning and Boring


Toolholder (Metric)
Threading

Turning and Boring


Spare Parts

Part No. Min. TNM_ Insert


Part L o ck Clamp Laydow n Torx
733101- Bore C D F F1 K° Gage S eat Clamp TP I S eat Torx
Number Pin Screw Insert K ey
R.H. B Insert Screw
S16T-DTUN-3-T16 57580 1.50 12.0 1.00 .640 1.28 14°
322 ITSN-322 NL-34 CL-6 XNS-36 16ILAG60 8-48 GX-16-1 TS-16 T-10
S20U-DTUN-3-T16 57584 1.75 14.0 1.25 .765 1.53 14°
For insert information see pages A-45 to A-48, S24U-DTUN-4-T16 57588 2.00 14.0 1.50 .890 1.78 11° 432 ITSN-433 NL-46 CL-9 XNS-59 16ILAG60 8-48 GX-16-1 TS-16 T-10
A-50 to A-51, A-53 to A-55 & B-48 to B-77.
For spare part information see pages A-202 to S20U-DTUN-4-T22 57592 1.75 14.0 1.25 .765 1.53 14°
432 ITSN-433 NL-46 CL-9 XNS-59 22ILN60 5-7 NX-22-1 TS-22 T-20
A-204. S24U-DTUN-4-T22 57596 2.00 14.0 1.50 .890 1.78 11°

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-171
®

Double Insert Boring Bars & Toolholders

S-DWLN DOUBLE INSERT BORING BAR


Style L - Negative 5° End or Side Cutting Edge Angle
for negative 80° trigon WNM_ inserts
Turning and Boring
Technical Data
Turning and Boring
Inserts

Part No. Min WNM_


L o ck Clamp
Description
733101- Bore C D F F1 K° Gage S eat Clamp
Pin Screw
R.H. B Insert
S12M-DWLN-3 57610 1.25 6.00 0.75 .500 1.00 14°
332 — NL-33L DHC-7 DSHC-7
S16Q-DWLN-3 57614 1.50 7.00 1.00 .640 1.28 14°
Turning and Boring

S16T-DWLN-4 57618 1.50 12.0 1.00 .665 1.33 14° 432 — NL-44 CL-6 XNS-36
Toolholder (Inch)

For insert information see pages A-45 to A-48, A-50 to A-51 & A-53 to A-54. S20U-DWLN-4 57622 1.75 14.0 1.25 .765 1.53 14°
432 IWSN-432 NL-46 CL-6 XNS-36
For spare part information see pages A-202 to A-204. S24U-DWLN-4 57626 2.00 14.0 1.50 .890 1.78 11°

DWLN DOUBLE INSERT


BORING TOOLHOLDER
Style L - Negative 5° End or Side Cutting Edge Angle
for negative 80° trigon WNM_ inserts
Toolholder (Metric)
Turning and Boring
Turning and Boring
Spare Parts

Part No. WNM_


Min. Max. L o ck Clamp
Description 733101- A B C E F F1 K° Gage S eat Clamp
Bore Bore Pin Screw
R.H. Insert
DWLN12-3D 57636 0.75 0.75 2.125 3.00 6.0 1.5 0.562 1.062 14° 332 — NL-33L DHC-7 DSHC-7
DWLN16-3D 57640 1.00 1.00 2.625 3.00 6.0 1.5 0.750 1.375 14° 332 IWSN-322 NL-34L DHC-7 DSHC-7
For insert information see pages A-45 to A-48, A-50
to A-51 & A-53 to A-54. DWLN16-4E 57644 1.00 1.00 2.625 3.50 7.0 1.5 0.750 1.375 14° 432 — NL-44 CL-6 XNS-36
For spare part information see pages A-202 to A-204. DWLN20-4E 57648 1.25 1.25 3.125 3.50 7.0 1.5 1.030 1.875 14° 432 IWSN-432 NL-46 CL-6 XNS-36

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-172
®

Miniature - Double Insert Boring Bars & Toolholders

S-DCLC MINIATURE DOUBLE INSERT


BORING BAR
Style L - Negative 5° End or Side Cutting Edge Angle

Turning and Boring


for double 7° positive 80° diamond CC_T inserts

Technical Data
Turning and Boring
Inserts
Part No. Min. C C _T
Insert Torx
Description733101- Bore C D F F1 K° Gage
Torx Screw K ey
R.H. B Insert

Turning and Boring


S08K-DCLC-2 57700 0.688 5.0 .500 .312 0.624 5°

Toolholder (Inch)
21.51 TS-25.45-6M1 T-7
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. S10L-DCLC-2 57704 0.938 5.5 .625 .406 0.812 5°
For spare part information see pages A-202 to A-204. S12M-DCLC-3 57708 1.063 6.0 .750 .500 1.000 5° 32.52 TS-4.7-10M1 T-15

DCLC MINIATURE DOUBLE INSERT


BORING TOOLHOLDER
Style L - Negative 5° End or Side Cutting Edge Angle
for double 7° positive 80° diamond CC_T inserts

Turning and Boring


Toolholder (Metric)
Turning and Boring
Spare Parts

Part No. Max C C _T


Min Insert Torx
Description 733101- A B Bore C E F F1 K° Gage
Bore Torx Screw K ey
R.H. Depth Insert
DCLC06-2A 57718 .375 .375 0.813 2.0 4.0 0.75 .312 .600 5°
21.51 TS-25.45-6M1 T-7
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. DCLC08-2A 57722 .500 .500 1.063 2.0 4.0 1.00 .350 .625 5°
For spare part information see pages A-202 to A-204. DCLC10-3C 57726 .625 .625 1.375 2.5 5.0 1.25 .475 .875 5° 32.52 TS-4.7-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-173
®

Miniature - Double Insert Boring Bars & Toolholders

S-DTUC MINIATURE DOUBLE INSERT


BORING BAR
Style U - Negative 3° End or Side Cutting Edge Angle
Turning and Boring

for double 7° positive triangle TC_T inserts


Technical Data
Turning and Boring
Inserts

Part No. Min. T C _T


Insert Torx
Description733101- Bore C D F F1 K° Gage
Torx Screw K ey
R.H. B Insert
S08K-DTUC-2 57736 0.875 5.0 0.500 .421 0.842 5°
Turning and Boring

S10L-DTUC-2 57740 1.000 5.5 0.625 .437 0.874 5° 21.51 TS-25.45-6M1 T-7
Toolholder (Inch)

For insert information see pages A-61, A-63 to A-66 & A-71. S12M-DTUC-2 57744 1.062 6.0 0.750 .500 1.000 5°
For spare part information see pages A-202 to A-204. S16N-DTUC-3 57748 1.312 6.5 1.000 .640 1.280 5° 32.52 TS-4.7-10M1 T-15

S-DTUC MINIATURE DOUBLE INSERT


THREADING & BORING BAR
Style U - Negative 3° End or Side Cutting Edge Angle
for one 7° positive triangle TC_T & one Laydown
inserts

Boring
And
Toolholder (Metric)
Turning and Boring

Threading
Turning and Boring
Spare Parts

Part No. Min. T C _T Insert


Insert Torx Laydow n Torx
Description 733101- Bore C D F F1 K° Gage TP I Torx
Torx Screw K ey Insert K ey
R.H. B Insert Screw
S08K-DTUC-2-T11 57758 0.875 5.0 0.500 .421 0.842 5°
S10L-DTUC-2-T11 57762 1.000 5.5 0.625 .437 0.874 5° 21.51 TS-25.45-6M1 T-7 11ILA60 16-48 TS-11 T-8
For insert information see pages A-61, A-63 to A-66, A-71
& B-49 to B-78. S12M-DTUC-2-T11 57766 1.062 6.0 0.750 .500 1.000 5°
For spare part information see pages A-202 to A-204. S16N-DTUC-3-T16 57770 1.312 6.5 1.000 .640 1.280 5° 32.52 TS-4.7-10M1 T-15 16ILAG60 8-48 TS-16 T-10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-174
®

Carbide Boring Bar System

Turning and Boring


Technical Data
Carbide Shank Boring Bars

Turning and Boring


Inserts
Advantages of Carbide Boring Bars

E-SCLC R/L Boring Bar


For 7° Positive 80° Diamond CC_T Inserts
Available in a variety of options Page: A-176

• Many popular insert geometries


• Both 7° and 11° insert clearance E-SDUC R/L Boring Bar
• Standard bar diameters and For 7° Positive 55° Diamond DC_T Inserts
miniature Page: A-176

Turning and Boring


Toolholder (Inch)
E-SDXC R/L Boring Bar
For 7° Positive 55° Diamond DC_T Inserts
Page: A-177

E-STUCR Boring Bar


For 7° Positive Triangle TC_T Inserts
Page: A-177

Carbide allows for a much deeper


bore than a solid steel boring bar. E-SWUC R/L Boring Bar

Turning and Boring


Toolholder (Metric)
A maximum overhang of six times For 7° Positive Trigon WC_T Inserts
Page: A-178
the bar diameter is permissible
when using carbide.

E-STUPR Boring Bar


For 11° Positive Triangle TPGH Insert
Page: A-178

Mini E-SCLD R/L Boring Bar


For 7° Positive 80° Diamond CDHB Insert
Page: A-179
Turning and Boring

Mini E-STUCR Boring Bar


Coolant through the shank For 7° Positive Triangle TC_T Inserts
Spare Parts

Page: A-179
• Results in a longer tool life
• Better surface finish
Mini E-SWUCR Boring Bar
For 7° Positive Trigon WC_T Inserts
Page: A-180

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-175
®

Carbide Screw Lock 7° Positive Insert Boring Bars With Coolant

E-SCLC R/L BORING BAR


Style L - Negative 5° End & Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Inserts

Part No. 733101- Min. C C _T


Insert Torx
Description Bore C D F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
E06M-SCLCR/L-2 56000 56001 0.400 6.0 0.375 .203 7
21.51 TS-25.45-6M1 T-7
E08R-SCLCR/L-2 56002 56003 0.550 8.0 0.500 .281 3
E10S-SCLCR/L-3 56004 56005 0.740 10.0 0.625 .406 7
E12S-SCLCR/L-3 56006 56007 0.930 10.0 0.750 .500 6 32.52 TS-4.7-10M1 T-15
Turning and Boring

E16T-SCLCR/L-3 56008 56009 1.200 12.0 1.000 .625 3


Toolholder (Inch)

For insert information see pages A-61 to A-62 & A-64 to A-66. E20U-SCLCR/L-4 56010 56011 1.470 14.0 1.250 .765 5
431 TS-5.8-10M1 T-15
For spare part information see pages A-202 to A-204. E24U-SCLCR/L-4 56012 56013 1.760 14.0 1.500 .890 5

E-SDUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. D C _T


Insert Torx
Description Bore C D F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
E06M-SDUCR/L-2 56014 56015 0.600 6.0 0.375 0.375 7
E08R-SDUCR/L-2 56016 56017 0.730 8.0 0.500 0.437 7 21.51 TS-25.45-6M1 T-7
E10S-SDUCR/L-2 56018 56019 0.850 10.0 0.625 0.500 7
For insert information see pages A-61 to A-62 & A-64 to A-66. E12S-SDUCR/L-3 56020 56021 1.100 10.0 0.750 0.625 7
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. E16T-SDUCR/L-3 56022 56023 1.300 12.0 1.000 0.750 7

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-176
®

Carbide Screw Lock 7° Positive Insert Boring Bars With Coolant

E-SDXC R/L BORING BAR


Style X - Negative 5° Back Boring Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

Turning and Boring


Technical Data
Turning and Boring
Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. D C _T


Insert Torx
Description Bore C D F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
E06M-SDXCR/L-2 56024 56026 0.600 6.0 0.375 0.375 7
E08R-SDXCR/L-2 56027 56028 0.730 8.0 0.500 0.437 3 21.51 TS-25.45-6M1 T-7

Turning and Boring


E10S-SDXCR/L-2 56029 56030 0.850 10.0 0.625 0.500 7

Toolholder (Inch)
For insert information see pages A-61 to A-62 & A-64 to A-66. E12S-SDXCR/L-3 56031 56032 0.980 10.0 0.750 0.625 7
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. E16T-SDXCR/L-3 56033 56034 1.300 12.0 1.000 0.750 3

E-STUCR BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive triangle TC_T inserts

Turning and Boring


Toolholder (Metric)
Turning and Boring
Spare Parts

Part No. Min. T C _T


Insert Torx
Description 733101- Bore C D E F K Gage
Torx Screw K ey
R.H. B Insert
E06M-STUCR-2 56035 0.570 6.00 0.500 1.25 0.312 13
E08R-STUCR-2 56036 0.570 8.00 0.500 1.50 0.312 13 21.51 TS-25.45-6M1 T-7
E10S-STUCR-2 56037 0.730 10.0 0.625 2.25 0.406 12
For insert information see pages A-61, A-63 to A-66 & A-71. E12S-STUCR-3 56038 0.930 10.0 0.750 2.50 0.500 10
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. E16T-STUCR-3 56039 1.200 12.0 1.000 3.00 0.640 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-177
®

Carbide Screw Lock 7° & 11° Positive Insert Boring Bars With Coolant

E-SWUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 80° trigon WC_T inserts
Turning and Boring
Technical Data

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Inserts

Part No. 733101- Min. WC_T


Insert Torx
Description Bore C D F K° Gage
R.H. L.H. Torx Screw K ey
B Insert
E06M-SWUCR/L-2 56040 56041 0.450 6.0 0.375 0.250 11
E08R-SWUCR/L-2 56042 56043 0.570 8.0 0.500 0.312 9 21.51 TS-25.45-6M1 T-7
Turning and Boring

E10S-SWUCR/L-2 56044 56045 0.730 10.0 0.625 0.406 7


Toolholder (Inch)

For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71. E12S-SWUCR/L-3 56046 56047 0.930 10.0 0.750 0.500 10
32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. E16T-SWUCR/L-3 56048 56049 1.200 12.0 1.000 0.625 5

E-STUPR BORING BAR


Style U - 3° End Cutting Edge Angle
for 11° positive triangle TPGH inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. Min. TPGH


Insert Torx
Description 733101- Bore C D E F K Gage
Torx Screw K ey
R.H. B Insert
E06M-STUPR-2 56050 0.570 6.00 0.500 1.25 0.312 13
E08R-STUPR-2 56051 0.570 8.00 0.500 1.50 0.312 13 21.51 TS-25.45-6M1 T-7
E10S-STUPR-2 56052 0.730 10.0 0.625 2.25 0.406 12
E12S-STUPR-3 56053 0.930 10.0 0.750 2.50 0.500 10
For insert information see page A-73. 32.52 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. E16T-STUPR-3 56054 1.200 12.0 1.000 3.00 0.640 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-178
®

Miniature Carbide Screw Lock 7° Positive Insert Boring Bars With Coolant

MINI E-SCLD R/L BORING BAR


Style L - Negative 5° End & Side Cutting Edge Angle
for 15° positive 80° diamond CDHB inserts

Turning and Boring


Technical Data
Miniature
Carbide

Turning and Boring


Inserts
Part No. 733101- Min. CDHB Insert
Torx
Description Bore C D F K° Gage Torx
R.H. L.H. K ey
B Insert Screw
E2.5H-SCLDR/L-2 56055 56056 .175 4.0 .156 .090 7°
S4T001 TS-18.35-1M1 T-6

Turning and Boring


E3.2H-SCLDR/L-2 56057 56058 .205 4.0 .187 .102 6°

Toolholder (Inch)
For insert information contact the Dorian Tool sales department . E3.5H-SCLDR/L-2 56059 56060 .245 4.0 .218 .125 12°
040102 TS-18.35-1.5M1 T-7
For spare part information see pages A-202 to A-204. E04H-SCLDR/L-2 56061 56062 .270 4.0 .250 .138 6°

MINI E-STUCR BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive triangle TC_T inserts

Miniature

Turning and Boring


Toolholder (Metric)
Carbide

Turning and Boring


Spare Parts

Part No. Min. T C _T Insert


Torx
Description 733101- Bore C D F K Gage Torx
K ey
R.H. B Insert Screw
E04H-STUCR-1.2 56063 0.275 4.0 0.250 0.143 11
For insert information see pages A-61, A-63 to A-66 & A-71. E05K-STUCR-1.2 56064 0.340 5.0 0.312 0.174 8 520 TS-06 T-6
For spare part information see pages A-202 to A-204. E06M-STUCR-1.2 56065 0.450 6.0 0.375 0.250 11

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-179
®

Miniature Carbide Screw Lock 7° Positive Insert Boring Bars With Coolant

MINI E-SWUCR BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 80° trigon WC_T inserts
Turning and Boring
Technical Data

Miniature
Carbide
Turning and Boring
Inserts

Part No. Min. WC_T Insert


Torx
Description 733101- Bore C D F K Gage Torx
K ey
R.H. B Insert Screw
E03H-SWUCR-1.2 56066 0.230 4.0 0.187 0.126 11
E04K-SWUCR-1.2 56067 0.280 5.0 0.250 0.143 11 520 TS-06 T-6
E05M-SWUCR-1.2 56068 0.340 6.0 0.312 0.174 8
Turning and Boring

E05H-SWUCR-2 56069 0.340 4.0 0.312 0.174 8


Toolholder (Inch)

E06K-SWUCR-2 56070 0.450 5.0 0.375 0.250 11 21.51 TS-25.45-6M1 T-7


For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71.
For spare part information see pages A-202 to A-204. E08M-SWUCR-2 56071 0.570 6.0 0.500 0.312 9

SAV
E
O N MONEY
SET
S!!
STVOR SER
Threading Toolholder Set Threading Toolholder Set
Toolholder (Metric)
Turning and Boring

• Torx screw locking system


• For O.D. threading
• Torx screw locking system • Uses laydown inserts
• For O.D. threading Set Offers: • Insert is locked down in Set Offers:
• For O.D. shallow grooving • 1 Toolholder the horizontal position • 1 Toolholder
• Uses TNMC on edge inserts • 10 Inserts x 10 unrestricted chip flow • 10 Inserts
PCS.
x 10
PCS.
• Three cutting edges
• “C” style hole for torx screw • Three cutting edges
locking system • Torx screw locking system
• General tooth form to handle • General tooth form to handle
a variety of sizes a variety of sizes
• 60° “V” threading • 60° “V” threading
Turning and Boring
Spare Parts

13 pc. Set Includes 13 pc. Set Includes


Part No. Shank Tool Max. (1) Part No. Shank Tool (1)
(1) (10) TP I (1) (10)
733101- Siz e Length Depth Torx (1) 733101- Siz e Length Torx (1)
Toolholder Inserts Toolholder Inserts
K ey K ey
85292 0.75 4.50 .150 STVOR12-3B TNMC-32NV-DC656 T-10 Storage Box 85308 0.75 5.00 8-48 SER075-5-16
16ER-AG60-DC656 T-10 Storage Box
85296 1.00 6.00 .230 STVOR16-4D TNMC-43NV-DC656 T-20 Storage Box 85312 1.00 5.00 8-48 SER100-5-16
* Available in this Catalog in the Threading section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-180
®

Metric Turning and Boring System

Turning and Boring


Technical Data
Dorian Tool
Metric Turning and Boring System

Turning and Boring


Inserts
"P" - Lever Lock System

• Maximum rigidity
• Utilizes lock pin and clamp
• Holds insert and seat secure

Turning and Boring


for less vibration

Toolholder (Inch)
"W" - Wedge Lock System

• Excellent locking ability

Turning and Boring


Toolholder (Metric)
• Easier to index or change insert
without the lock pin
• Allows for an optional chipbreaker
to be placed on the insert

Turning and Boring

"S" - Screw Lock System


Spare Parts

• Easy to index insert


• Uses Torx screw for a secure
lock with more force

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-181
®

Metric Toolholder System Graphic Index

LEVER LOCK TOOLHOLDER


Turning and Boring
Technical Data

PCLN R/L Toolholder PCKN R/L Toolholder


For Negative 80° Diamond For Negative 80° Diamond
CNM_ inserts CNM_ inserts
Page: A-184 Page: A-184
Turning and Boring
Inserts

PDJN R/L Toolholder PSSN R/L Toolholder


For Negative 55° Diamond For Negative square
DNM_ inserts SNM_ inserts
Page: A-185 Page: A-185

WEDGE LOCK TOOLHOLDER


Turning and Boring
Toolholder (Inch)

WTJN R/L Toolholder WWLN R/L Toolholder


For Negative Triangle For Negative 80° Trigon
TNM_ inserts CNM_ inserts
Page: A-186 Page: A-186
Toolholder (Metric)
Turning and Boring

PROFILE TOOLHOLDER
Turning and Boring
Spare Parts

CKJN R/L Toolholder


For Negative
KNUX inserts
Page: A-187

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-182
®

Metric Toolholder System Graphic Index

SCREW LOCK TOOLHOLDER: 5°

Turning and Boring


Technical Data
SVHB R/L Toolholder SVJB R/L Toolholder SVVBN R/L Toolholder
For 5° Positive For 5° Positive For 5° Positive
35° Diamond VB_T inserts 35° Diamond VB_T inserts 35° Diamond VB_T inserts
Page: A-193 Page: A-190 Page: A-192

Turning and Boring


Inserts
SCREW LOCK TOOLHOLDER: 7°

SCLC R/L Toolholder STJC R/L Toolholder SDJC R/L Toolholder


For 7° Positive For 7° Positive For 7° Positive
80° Diamond CC_T inserts Triangle TC_T inserts 55° Diamond DC_T inserts
Page: A-188 Page: A-188 Page: A-189

Turning and Boring


Toolholder (Inch)
SRDCN Toolholder SSSC R/L Toolholder SVJC R/L Toolholder
For 7° Positive For 7° Positive For 7° Positive
Round RC_T inserts Square SC_T inserts 35° Diamond VC_T inserts
Page: A-189 Page: A-190 Page: A-190

Turning and Boring


Toolholder (Metric)
SVLC R/L Toolholder SVTC R/L Toolholder SVVC N Toolholder SVXC R/L Toolholder SVHC R/L Toolholder
For 7° Positive For 7° Positive For 7° Positive For 7° Positive For 7° Positive
35° Diamond VC_T inserts 35° Diamond VC_T inserts 35° Diamond VC_T inserts 35° Diamond VC_T inserts 35° Diamond VC_T inserts
Pages: A-191 Page: A-191 Page: A-192 Page: A-192 Page: A-193

SCREW LOCK TOOLHOLDER: 11° Turning and Boring


Spare Parts

SVJP R/L Toolholder SVLP R/L Toolholder SVTP R/L Toolholder SVVP R/L Toolholder
For 11° Positive For 11° Positive For 11° Positive For 11° Positive
35° Diamond VP_T inserts 35° Diamond VP_T inserts 35° Diamond VP_T inserts 35° Diamond VP_T inserts
Page: A-190 Page: A-191 Page: A-191 Page: A-192

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-183
®

Lever Lock Negative Insert Toolholders

PCLN R/L TOOLHOLDER


Style L - Negative 5° End or side Cutting Edge Angle
for negative 80° diamond CNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- CNM_


S eat L ever
Description A B C E F Gage S eat L ever Wrench
R.H. L.H. Pin Screw
Insert
PCLNR/L2020-K12 54010 54011 20 20 125 29 25
PCLNR/L2525-M12 54012 54013 25 25 150 29 32 120408 S 8012N S 635 LV02 V 0802 CBR30
Turning and Boring
Toolholder (Inch)

PCLNR/L3225-P12 54014 54015 25 32 170 32 32


For insert information see pages A-45 to A-51 & A-53, A-55. PCLNR/L3232-P16 54016 54017 32 32 170 35 40 160608 S 8016N S 840 LV06 V 1006 CBR30
For spare part information see pages A-202 to A-204. PCLNR/L3232-P19 54018 54019 32 32 170 35 40 190608 S 8019N S 990 LV09 V 1209 CBR30

PCKN R/L TOOLHOLDER


Style K - 15° Cutting Edge Angle 15°
for negative 80° diamond CNM_ inserts

F A
Toolholder (Metric)
Turning and Boring

5° U
C

B B

E
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- CNM_


S eat L ever
Description A B C E F U Gage S eat L ever Wrench
R.H. L.H. Pin Screw
Insert
PCKNR/L2020-K12 54030 54031 20 20 125 32 25 3,1
PCKNR/L2525-M12 54032 54033 25 25 150 32 32 3,1 120408 S 8012N S 635 LV02 V 0802 CBR30
For insert information see pages A-45 to A-51 & A-53, A-55.
For spare part information see pages A-202 to A-204. PCKNR/L3225-P12 54034 54035 25 32 170 32 32 3,1

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-184
®

Lever Lock Negative Insert Toolholders

PDJN R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for negative 55° diamond DNM_ inserts

Turning and Boring


Technical Data
32°

F A

3° C

B B

Turning and Boring


RIGHT HAND SHOWN

Inserts
E LEFT HAND OPPOSITE

Part No. 733101- DNM_


S eat L ever
Description A B C E F Gage S eat L ever Wrench
R.H. L.H. Pin Screw
Insert

Turning and Boring


Toolholder (Inch)
PDJNR/L2020-K15 54056 54057 20 20 125 35 25
For insert information see pages A-45 to A-48, A-50 to
A-51 & A-53 to A-55. PDJNR/L2525-M15 54058 54059 25 25 150 35 32 150608 S 5515N S 635 LV05 V 0805 CBR30
For spare part information see pages A-202 to A-204. PDJNR/L3225-P15 54060 54061 25 32 170 35 32

PSSN R/L TOOLHOLDER


Style S - 45° Side Cutting Edge Angle
for negative square SNM_ inserts

45° TYP

F A

Turning and Boring


Toolholder (Metric)
C

B B

E RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- SNM_


S eat L ever
Description A B C E F Gage S eat L ever Wrench
R.H. L.H. Pin Screw
Insert
PSSNR/L2020-K12 54072 54073 20 20 125 29 25
For insert information see pages A-45 to A-51, & A-53 to A-55. PSSNR/L2525-M12 54074 54075 25 25 150 29 32 120408 S 9012N S 635 LV02 V 0802 CBR30
For spare part information see pages A-202 to A-204. PSSNR/L3225-P12 54076 54077 25 32 170 29 32

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-185
®

Wedge Lock Negative Insert Toolholders

WTJN R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for negative triangle TNM_ inserts
Turning and Boring
Technical Data
Turning and Boring

RIGHT HAND SHOWN


Inserts

LEFT HAND OPPOSITE

Part No. 733101- TNM_


L o ck Clamp S eat
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw Screw
Insert
Turning and Boring
Toolholder (Inch)

WTJNR/L2020-K16 54088 54089 20 20 125 31 25


For insert information see pages A-45 to A-48, A-50 to A-51 &
A-53 to A-55. WTJNR/L2525-M16 54090 54091 25 25 150 36 32 160408 S 6016P P 0502 C 6016N V 6016 V 83006
For spare part information see pages A-202 to A-204. WTJNR/L3225-P16 54092 54093 25 32 170 35 32

WWLN R/L TOOLHOLDER


Style L - 5° End or Side Cutting Edge Angle
for negative 80° trigon WNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- WNM_


L o ck Clamp
Description A B C E F Gage S eat Clamp
R.H. L.H. Pin Screw
Insert
WWLNR/L2020-K08 54104 54105 20 20 125 28 25
For insert information see pages A-45 to A-48, A-50 to A-51, &
A-53 to A-54. WWLNR/L2525-M08 54106 54107 25 25 150 31 32 080408 S 8008P P 0602 C 8008N V 8008
For spare part information see pages A-202 to A-204. WWLNR/L3225-P08 54108 54109 25 32 170 31 32

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-186
®

Profile Insert & Screw Lock 5° Positive Insert Toolholders

CKJN R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for negative KNUX inserts

Turning and Boring


Technical Data
Turning and Boring
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Inserts
Part No. 733101- KNUX
S eat Clamp Clamp
Description A B C E F Gage S eat Clamp Spring Wrench
R.H. L.H. Pin Screw Pin
Insert
CKJNR/L2020-K16 54382 54383 20 20 125 34 25
CKN16R* SKN16R*

Turning and Boring


CKJNR/L2525-M16 54384 54385 25 25 150 34 32 160405 S311 V0616 SC510 M428 CBR40

Toolholder (Inch)
CKN16L† SKN16L†
For insert information see page A-56. CKJNR/L3225-P16 54386 54387 25 32 170 34 32
For spare part information see pages A-202 to A-204. * For right hand tools † For left hand tools

Call
app for sp
lica e
tion cial
Need Technical Assistance? tool s
ing! and
!
Engineers are avialable for Technical Assistance

Turning and Boring


Toolholder (Metric)
on any tool we offer!!
Phone# (800) 627-0266
Fax# (979) 282-2951

Turning and Boring


Spare Parts

See our site at www.doriantool.com

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-187
®

Screw Lock 7° Positive Insert Toolholders

SCLC R/L TOOLHOLDER


Style L-Negative 5° End or Side Cutting Edge Angle 5°
for 7° positive 80° diamond CC_T inserts
Turning and Boring
Technical Data

A
F

C

B B
Turning and Boring

RIGHT HAND SHOWN


E LEFT HAND OPPOSITE
Inserts

Part No. 733101- C C _T


S eat Insert Torx
Description A B C E F Gage S eat
R.H. L.H. Screw Torx Screw K ey
Insert
SCLCR/L0808-D06 54120 54121 08 08 60 10 10
060204 - - TS-25.45-6M1 T-8
SCLCR/L1010-E06 54122 54123 10 10 70 10 12
SCLCR/L1212-F09 54124 54125 12 12 80 15 16
SCLCR/L1616-H09 54126 54127 16 16 100 15 20 09T308 - - TS-35.6-9M1 T-15
Turning and Boring
Toolholder (Inch)

SCLCR/L2020-K09 54128 54129 20 20 125 17 25


For insert information see pages A-61 to A-62 & A-64 to A-66. SCLCR/L2020-K12 54130 54131 20 20 125 20 25
For spare part information see pages A-202 to A-204. 120408 S8012P BO609 TS-4.7-14M1 T-15
SCLCR/L2525-M12 54132 54133 25 25 150 21 32

STJC R/L TOOLHOLDER


Style J - 3° Side Cutting Edge Angle
for 7° positive triangle TC_T inserts

A
F
Toolholder (Metric)
Turning and Boring

3° C

B B

RIGHT HAND SHOWN


E LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- T C _T


S eat Insert Torx
Description A B C E F Gage S eat
R.H. L.H. Screw Torx Screw K ey
Insert
STJCR/L1212-F11 54212 54213 12 12 80 15 16
110304 - - TS-25.45-6M1 T-8
STJCR/L1616-H11 54214 54215 16 16 100 15 20
STJCR/L1616-H16 54216 54217 16 16 100 19 20 16T308 - - TS-35.6-9M1 T-15
For insert information see pages A-61, A-63 to A-66 & A-71. STJCR/L2020-K16 54218 54219 20 20 125 19 25
16T308 S6016P BO509 TS-35.6-11M1 T-15
For spare part information see pages A-202 to A-204. STJCR/L2525-M16 54220 54221 25 25 150 22 32

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-188
®

Screw Lock 7° Positive Insert Toolholders

SDJC R/L TOOLHOLDER


Style J - Negative 3° Side Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

Turning and Boring


Technical Data
32°

A
F

C

B B

Turning and Boring


RIGHT HAND SHOWN

Inserts
E LEFT HAND OPPOSITE

Part No. 733101- D C _T Insert


S eat Torx
Description A B C E F Gage S eat Torx
R.H. L.H. Screw K ey
Insert Screw
SDJCR/L0808-D07 54144 54145 08 08 60 14 10
SDJCR/L1010-E07 54146 54147 10 10 70 14 12 070204 - - TS-3.5-7M1 T-8
SDJCR/L1212-F07 54148 54149 12 12 80 14 16
SDJCR/L1212-F11 54150 54151 12 12 80 21 16

Turning and Boring


11T308 - - TS-35.6-9M1 T-15

Toolholder (Inch)
SDJCR/L1616-H11 54152 54153 16 16 100 21 20
For insert information see pages A-61 to A-62 & A-64 to A-66. SDJCR/L2020-K11 54154 54155 20 20 125 22 25
11T308 S5515P BO509 TS-35.6-11M1 T-15
For spare part information see pages A-202 to A-204. SDJCR/L2525-M11 54156 54157 25 25 150 24 32

SRDCN TOOLHOLDER
Style D - Profiling, Plunging, and Turning
for 7° positive round RC_T inserts

Turning and Boring


Toolholder (Metric)
NEUTRAL HAND SHOWN

R C _T
Part No. Insert Torx
Turning and Boring

Description A B C E F Gage
733101- Torx Screw key
Insert
Spare Parts

SRDCN1212-F06 54169 12 12 80 12,5 9,0


SRDCN1616-H06 54170 16 16 100 12,5 11,0
0603M0 TS-25.45-6M1 T-7
SRDCN2020-K06 54171 20 20 125 12,5 13,0
SRDCN2525-M06 54172 25 25 150 12,5 15,5
SRDCN1616-H08 54173 16 16 100 16,5 12,0
SRDCN2020-K08 54174 20 20 125 16,5 14,0 0803M0 TS-3.5-7M1 T-8
SRDCN2525-M08 54175 25 25 150 16,5 16,5
SRDCN1616-H10 54176 16 16 100 20,5 13,0
For insert information see page A-70. SRDCN2020-K10 54177 20 20 125 20,5 15,0 1003M0 TS-35.6-9M1 T-15
For spare part information see pages A-202 to A-204. SRDCN2525-M10 54178 25 25 150 20,5 17,5

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-189
®

Screw Lock 5°, 7° & 11° Positive Insert Toolholders

SSSC R/L TOOLHOLDER


Style S - 45° Side Cutting Edge Angle
for 7° positive square SC_T inserts
Turning and Boring
Technical Data

45° TYP

F A

C
Turning and Boring

B B
Inserts

E RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- S C _T


S eat Insert Torx
Description A B C E F Gage S eat
R.H. L.H. Screw Torx Screw Screw
Insert
SSSCR/L1212-F09 54190 54191 12 12 80 19 16
SSSCR/L1616-H09 54192 54193 16 16 100 19 20 09T308 - - TS-25.6-9M1 T-15
SSSCR/L2020-H09 54194 54195 20 20 100 20 25
Turning and Boring
Toolholder (Inch)

SSSCR/L1616-H12 54196 54197 16 16 100 22 20 120408 - - TS-4.7-10M1 T-15


SSSCR/L2020-K12 54198 54199 20 20 125 23 25
For insert information see pages A-61 to A-62, A-64 & A-66. 120408 S9012P BO609 TS-4.7-10M1 T-15
For spare part information see pages A-202 to A-204. SSSCR/L2525-M12 54200 54201 25 25 150 25 32

SVJ_ R/L TOOLHOLDER


Style J - Negative 3° Side Cutting EdgeAngle 40°

for 5° / 7° / 11° positive 35° diamond V__T inserts


F A


C
Toolholder (Metric)
Turning and Boring

B B

RIGHT HAND SHOWN


E LEFT HAND OPPOSITE
V B _T
Part No. 733101- S eat Insert Torx
Description A B C E F Gage S eat
Screw Torx Screw K ey
R.H. L.H. Insert
5° SVJBR/L1616-H16 54232 54233 16 16 100 30 20
SVJBR/L2020-K16 54234 54235 20 20 125 33 25 160408 S3516P BO509 TS-35.6-11M1 T-15
SVJBR/L2525-M16 54236 54237 25 25 150 33 32

Part No. 733101- V C _T


S eat Insert Torx
Description A B C E F Gage S eat
R.H. L.H. Screw Torx Screw K ey
Insert
SVJCR/L1212-F11 54248 54249 12 12 80 24 16
Turning and Boring

SVJCR/L1616-H11 54250 54251 16 16 100 24 20


110304 - - TS-25.45-6M1 T-8

Spare Parts

SVJCR/L2020-K11 54252 54253 20 20 125 24 25


SVJCR/L2525-M11 54254 54255 25 25 150 27 32
SVJCR/L2020-K16 54256 54257 20 20 125 30 25
160408 S 3516 BO509 TS-35.6-11M1 T-15
VBMT INSERT SVJCR/L2525-M16 54258 54259 25 25 150 33 32
For insert information see page A-63. SVJCR/L2525-K22 54260 54261 25 25 125 33 32
For spare part information see pages A-202 to A-204. 220408 - - TS-5.8-10M1 T-20
SVJCR/L3232-M22 54262 54263 32 32 150 33 38
VCGT INSERT V P _T
For insert information see pages A-60, A-65 & A-71. Part No. 733101- Insert Torx
For spare part information see pages A-202 to A-204. Description A B C E F Gage
Torx Screw K ey
VPGT INSERT 11° R.H. L.H. Insert

For insert information see page A-71. SVJPR/L2525-K22 54314 54315 25 25 125 33 32
220408 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVJPR/L3232-M22 54316 54317 32 32 150 33 38

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-190
®

Screw Lock 7° & 11° Positive Insert Toolholders

SVL_ R/L TOOLHOLDER


Style L - 5° End Cutting Edge Angle
for 7° / 11° positive 35° diamond V__T inserts

Turning and Boring


Technical Data
A
F

B B

Turning and Boring


E

Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- V C _T


Insert Torx Torx
Description A B C E F Gage
R.H. L.H. Screw key
Insert
7° SVLCR/L2525-K22 54286 54287 25 25 125 41 38
220408 TS-5.8-10M1 T-20
SVLCR/L3232-M22 54288 54289 32 32 150 41 45
VCGT INSERT
For insert information see pages A-60, A-65 & A-71.
For spare part information see pages A-202 to A-204. Part No. 733101- V P _T
Insert Torx Torx
Description A B C E F Gage

Turning and Boring


Screw key
VPGT INSERT

Toolholder (Inch)
11° R.H. L.H. Insert
For insert information see page A-71. SVLPR/L2525-K22 54340 54341 25 25 125 41 38
220408 TS-5.8-10M1 T-20
For spare part information see pages A-202 to A-204. SVLPR/L3232-M22 54342 54343 32 32 150 41 45

SVT_ R/L TOOLHOLDER


Style T - 27.5° End Cutting Edge Angle
for 7° / 11° positive 35° diamond V__T inserts

Turning and Boring


Toolholder (Metric)

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- V C _T


Insert Torx Torx
Description A B C E F Gage
R.H. L.H. Screw key
7° SVTCR/L2525-K22 54300 54301 25 25 125 41 38
Insert

220408 TS-5.8-10M1 T-20


SVTCR/L3232-K22 54302 54303 32 32 150 41 45
VCGT INSERT
For insert information see pages A-60, A-65 & A-71. V P _T
Part No. 733101-
For spare part information see pages A-202 to A-204. Description A B C E F Gage
Insert Torx Torx
Screw key
VPGT INSERT 11° R.H. L.H. Insert

For insert information see page A-71.


SVTPR/L2525-K22 54354 54355 25 25 125 41 38
220408 TS-5.8-10M1
A-191
T-20
For spare part information see pages A-202 to A-204. SVTPR/L3232-K22 54356 54357 32 32 150 41 45

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-191
®

Screw Lock 5°, 7° & 11° Positive Insert Toolholders

SVV_N TOOLHOLDER
Style V - 17.5° Side Cutting Edge Angle
for 5° / 7° / 11° positive 35° diamond V__T inserts
Turning and Boring
Technical Data

NEUTRAL HAND SHOWN


Turning and Boring

V B _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
5° Insert
Inserts

SVVBN2020-K16 54179 20 20 125


160408 TS-35.6-11M1 T15
SVVBN2585-M16 54180 25 25 150

V C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SVVCN2020-K16 54181 20 20 125
VBMT INSERT 7° SVVCN2525-M16 54184 25 25 150
160408 TS-35.6-11M1 T15
For insert information see page A-63. SVVCN2525-K22 54182 25 25 125
For spare part information see pages A-202 to A-204. 220408 TS-5.8-10M1 T20
SVVCN3232-M22 54183 32 32 150
VCGT INSERT
For insert information see pages A-60, A-65 & A-71. V P _T
Part No. Insert Torx
For spare part information see pages A-202 to A-204. Description A B C Gage
Turning and Boring

733101- Torx Screw K ey


Insert
Toolholder (Inch)

VPGT INSERT 11° SVVPN2525-K22 54328 25 25 125


For insert information see page A-71. 220408 TS-5.8-10M1 T20
SVVPN3232-M22 54329 32 32 150
For spare part information see pages A-202 to A-204.

SVXC R/L TOOLHOLDER


Style X - 23° Side Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts 32°
Toolholder (Metric)
Turning and Boring

23°

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- V C _T


S eat Insert Torx
Description A B C E F Gage S eat
R.H. L.H. Screw Torx Screw K ey
Insert
For insert information see pages A-61, A-63 to A-64, A-66, A-71. SVXCR/L2020-K16 54368 54369 20 20 125 18 125
For spare part information see pages A-202 to A-204. 160408 S3516P BO509 TS-35.6-11M1 T-15
SVXCR/L2525-M16 54370 54371 25 25 150 25 150

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-192
®

Screw Lock 5° & 7° Positive Insert Toolholders

SVH_R/L TOOLHOLDER
Style H - 17.5° Side Cutting Edge Angle 37,5°
for 5° / 7° positive 35° diamond V__T inserts

Turning and Boring


Technical Data
17,5°

Turning and Boring


Inserts
Part No. 733101- V B _T
S eat Insert Torx
Description A B C F Gage S eat
Screw Torx Screw K ey
5° R.H. L.H. Insert
SVHBR/L2020-K16 54000 54001 20 20 125 25
160408 S3516P BO509 TS-35.6-11M1 T-15
SVHBR/L2585-M16 54002 54003 25 25 150 32

VBMT INSERT
Part No. 733101- V C _T
For insert information see page A-63. S eat Insert Torx
Description A B C F Gage S eat
For spare part information see pages A-202 to A-204. Screw Torx Screw K ey
7° R.H. L.H.

Turning and Boring


Insert

Toolholder (Inch)
VCMT INSERT SVHCR/L2020-K16 54004 54005 20 20 125 25
160408 S3516P BO509 TS-35.6-11M1 T-15
For insert information see pages A-61, A-63 to A-64, A-66, A-71. SVHCR/L2020-M16 54006 54007 25 25 150 32
For spare part information see pages A-202 to A-204.

SAV
E
O N MONEY
SET
S!!
DCGT Aluminum DCGT
Turning Set
Aluminum

Turning and Boring


Toolholder (Metric)
Negative 3° End Cutting Boring Set
Edge Angle for 7° positive
55° diamond inserts
Negative 3° End Cutting
Set Offers: Set Offers: Edge Angle for 7° positive
• 1 Toolholder • 1 Toolholder 55° diamond inserts
• 10 Inserts • High positive • 10 Inserts
DCGT •

Precision ground I.C.
Sharp cutting edge
TCGT
• High positive
• Precision turning
• Precision ground I.C.
• Micrograin substrate
• Sharp cutting edge
• For aluminum and
• Precision turning
X 10 non-ferrous metals X 10 • Micrograin substrate
PCS. PCS. • For aluminum and
non-ferrous metals
Turning and Boring
Spare Parts

13 pc. Set Includes 13 pc. Set Includes


Part No. Shank Tool (1) Part No. Shank Min. (1)
733101- Siz e Length (1) (10) 733101- Siz e Bore (1) (10)
Torx (1) Torx (1)
Toolholder Inserts Borng Bar Inserts
K ey K ey
85040 .750 4.50 SDJCR12-3B DCGT-32.52- 85056 .750 1.125 S12S-SDUCR-3 DCGT-32.52-
T-15 Storage Box T-15 Storage Box
85042 1.00 6.00 SDJCR16-3D FALP-DKT10 85058 1.00 1.500 S16T-SDUCR-3 FALP-DKT10
* Available in this Catalog in the Turning and Boring sections. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-193
®

Screw Lock 11° Positive Insert & Profile Insert Toolholders

SAV
E
O N MONEY
Turning and Boring

SET
WNMG S!!
Technical Data

CNMG
Double Insert Double Insert
Boring Bar Set Boring Bar Set

Negative 5° End or Side


Cutting Edge Angle Negative 5° End or Side
for negative 80° diamond inserts Cutting Edge Angle
Set Offers: Set Offers: for negative 80° diamond inserts
• Semi-finishing to light roughing
• 1 Boring Bar • 1 Boring Bar • Semi-finishing to light roughing
• Good tolerance applications
• 10 Inserts • 10 Inserts • Good tolerance applications
• High productivity & reliability
Turning and Boring

• Strong cutting edge • High productivity & reliability


• Good chipflow control • Strong cutting edge
• Good surface finish • Good chipflow control
Inserts

• Good surface finish

X 10 PCS. X 10 PCS.

Part No. Shank Min. 12 pc. Set Includes Part No. Shank Min. 12 pc. Set Includes
733101- Siz e Bore (1) Boring Bar (10) Inserts (1) 733101- Siz e Bore (1) Boring Bar (10) Inserts (1)
85716 1.00 1.50 S16T-DCLN-4 CNMG-432-PM-DHCP25 Storage Box 85724 1.00 1.50 S16T-DWLN-4 WNMG-432-PM-DHCP25 Storage Box
85720 1.25 1.75 S20U-DCLN-4 CNMG-432-PM-DHCP25 Storage Box 85728 1.25 1.75 S20U-DWLN-4 WNMG-432-PM-DHCP25 Storage Box
* Available in this Catalog in the Boring section. For further information, please contact our sales department.
Turning and Boring
Toolholder (Inch)

SAV
E
O N MONEY
SET
E90 Aluminum E90 Alloy Steel S!!
End Mill Set End Mill Set
APHX - High positive Chip Breaker
APKT - Positive Chip Breaker
Toolholder (Metric)
Turning and Boring

Set Offers: Set Offers:


• 1 90° Mill • 1 90° Mill
• 10 Inserts • 10 Inserts
X 10 PCS.
X 10 PCS.

3/8” Cutting Edge 3/8” Cutting Edge


12 pc. Set Includes 12 pc. Set Includes
Part No. Shank Cut C ut (1) Part No. Shank Cut C ut (1)
733101- Siz e Dia. Depth (1) (10) 733101- Siz e Dia. Depth (1) (10)
Torx Torx
90° Mill Inserts 90° Mill Inserts
K ey K ey
85012 .625 .50 .390 E90-050-AP10-062 85500 .625 .50 .390 E90-050-AP10-062
APHX-1003- APKT-1003-
85016 .750 .75 .390 E90-075-AP10-075 T-7 85504 .750 .75 .390 E90-075-AP10-075 T-7
PDFR-DVK25M PDER-DHCP35M
Turning and Boring

85017 1.00 1.0 .390 E90-100-AP10-100 85508 1.00 1.0 .390 E90-100-AP10-100
5/8” Cutting Edge 5/8” Cutting Edge
Spare Parts

12 pc. Set Includes 12 pc. Set Includes


Part No. Shank Cut C ut (1) Part No. Shank Cut C ut (1)
733101- Siz e Dia. Depth (1) (10) (1) (10)
Torx 733101- Siz e Dia. Depth Torx
90° Mill Inserts 90° Mill Inserts
K ey K ey
85018 0.75 .75 .618 E90-075-AP16-075 85512 0.75 .75 .618 E90-075-AP16-075
85020 1.00 1.0 .618 E90-100-AP16-100 APHX-1604- 85516 1.00 1.0 .618 E90-100-AP16-100 APKT-1604-
T-15 T-15
85024 1.00 1.5 .618 E90-150-AP16-100 PDFR-DVK25M 85520 1.00 1.5 .618 E90-150-AP16-100 PDER-DHCP35M
85026 1.25 2.0 .618 E90-200-AP16-125 85524 1.25 2.0 .618 E90-200-AP16-125
* Available in this Catalog in the Milling section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-194
®

Metric Boring System Graphic Index

LEVER LOCK TOOLHOLDER

Turning and Boring


Technical Data
A-PCLN R/L Boring Bar A-PDUN R/L Boring Bar
For Negative 80° Diamond CNM_ Inserts For Negative 55° Diamond DNM_ Inserts
Page: A-196 Page: A-196

A-PSKN R/L Boring Bar A-PTFN R/L Boring Bar


For Negative Square SNM_ Inserts For Negative Triangle TNM_ Inserts
Page: A-197 Page: A-197

Turning and Boring


Inserts
WEDGE LOCK TOOLHOLDER

Turning and Boring


Toolholder (Inch)
A-WTFN R/L Boring Bar
Negative Triangle TNM_ Inserts
Page: A-199

A-WWLN R/L Boring Bar


Negative Trigon WNM_ Inserts
Page: A-199

Turning and Boring


Toolholder (Metric)
SCREW LOCK TOOLHOLDER

A-SCLC R/L Boring Bar A-SDUC R/L Boring Bar


For 7° Positive 80° Diamond CC_T Inserts For 7° Positive 55° Diamond DC_T Inserts
Page: A-200 Page: A-200
Turning and Boring
Spare Parts

A-STUC R/L Boring Bar A-SVUC R/L Boring Bar


For 7° Positive Triangle TC_T Inserts For 7° Positive 35° Diamond VC_T Inserts
Page: A-201 Page: A-201

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-195
®

Lever Lock Negative Indexable Boring Bars With Coolant

A-PCLN R/L BORING BAR 5°


Style L - Negative 5° Side & End Cutting Edge Angle
for negative 80° diamond CNM_ inserts
Turning and Boring
Technical Data

RIGHT HAND SHOWN


Turning and Boring

LEFT HAND OPPOSITE


Inserts

Part No. 733101- Min. CNM_


S eat L ever
Description C D F Gage S eat L ever Wrench
R.H. L.H. Bore Pin Screw
Insert
A20Q-PCLNR/L-09 54500 54501 25 180 20 13
09T308 S8009N S 535 LV01 V 0601 CBR25
A25R-PCLNR/L-09 54502 54503 32 200 25 17
A25R-PCLNR/L-12 54504 54505 32 200 25 17
Turning and Boring
Toolholder (Inch)

A32S-PCLNR/L-12 54506 54507 40 250 32 22


120408 S 8012N S 635 LV02 V 0802 CBR30
A40T-PCLNR/L-12 54508 54509 50 300 40 27
For insert information see pages A-45 to A-51 & A-53 to A-55.
For spare part information see pages A-202 to A-204. A50U-PCLNR/L-12 54510 54511 63 350 50 35

A-PDUN R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for negative 55° diamond DNM_ inserts
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. DNM_


S eat L ever
Description C D F Gage S eat L ever Wrench
R.H. L.H. Bore Insert
Pin Screw

A32S-PDUNR/L-15 54522 54523 40 250 32 22


For insert information see pages A-45 to A-48, A-50 to A-51 & A40T-PDUNR/L-15 54524 54525 50 300 40 27 150408 S 5515N S 635 LV05 V 0805 CBR30
A-53 to A-55. A50U-PDUNR/L-15 54526 54527 63 350 50 35
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-196
®

Lever Lock Negative Insert Boring Bars With Coolant

A-PSKN R/L BORING BAR


Style K -15° End Cutting Edge Angle
for negative square SNM_ inserts 15°

Turning and Boring


Technical Data
F

Turning and Boring


RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Inserts
Part No. 733101- Min. SNM_
S eat L ever
Description C D F Gage S eat L ever Wrench
R.H. L.H. Bore Insert
Pin Screw

Turning and Boring


Toolholder (Inch)
A25R-PSKNR/L-12 54538 54539 32 200 25 17
A32S-PSKNR/L-12 54540 54541 40 250 32 22 120408 S 9012N S 635 LV02 V 0802 CBR30
For insert information see pages A-45 to A-51, & A-53 to A-55.
For spare part information see pages A-202 to A-204. A40T-PSKNR/L-12 54542 54543 50 300 40 27

A-PTFN R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for negative triangle TNM_ inserts
F

Turning and Boring


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- Min. TNM_


S eat L ever
Description C D F Gage S eat L ever Wrench
R.H. L.H. Bore Insert
Pin Screw

For insert information see pages A-45 to A-48, A-50 to A-51 & A25R-PTFNR/L-16 54554 54555 32 200 25 17
A-53 to A-55. 160408 S 6016N S 535 LV01 V 0601 CBR25
A32S-PTFNR/L-16 54556 54557 40 250 32 22
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-197
®

SAV
E
O N MONEY
Turning and Boring

SET
S!!
Technical Data

TCGT Aluminum TCGT Aluminum


Turning Set Boring Set

Negative 3° End Cutting Edge Negative 3° End Cutting Edge


Angle for 7° positive 60° Angle for 7° positive 60°
triangle inserts triangle inserts

Set Offers: • High positive Set Offers: • High positive


• 1 Toolholder • Precision ground I.C. • 1 Boring Bar • Precision ground I.C.
• 10 Inserts • Sharp cutting edge • 10 Inserts • Sharp cutting edge
Turning and Boring

• Precision turning • Precision turning


• Micrograin substrate • Micrograin substrate
• For aluminum and • For aluminum and
Inserts

non-ferrous metals non-ferrous metals


X 10 pcs. X 10 pcs.

13 pc. Set Includes 13 pc. Set Includes


Part No. Shank Tool (1) Part No. Shank Min. (1)
733101- Siz e Length (1) (10) 733101- Siz e Bore (1) (10)
Torx (1) Torx (1)
Toolholder Inserts Boring Bar Inserts
K ey K ey
85036 .750 4.50 STJCR12-3B TCGT-32.51- 85052 .750 0.845 STCMB12-3 TCGT-32.51-
T-15 Storage Box T-15 Storage Box
85038 1.00 6.00 STJCR16-3D FALP-DKT10 85054 1.00 1.115 STCMB16-3 FALP-DKT10

* Available in this Catalog in the Turning and Boring sections. For further information, please contact our sales department.
Turning and Boring
Toolholder (Inch)

SAV
E
O N MONEY
SET
S!!
D60X 60° Dovetail Mill Set MTVOR
Tired of Grinding Your Dovetail Cutters? Threading
Here’s Your Answer! Toolholder Set
Toolholder (Metric)
Turning and Boring

NEW!
Set Offers:
• 1 Dovetail Mill
New Patented • Side clamp to hold
• Top clamp to allow Set Offers:
• 10 Inserts Indexable Dovetail mills threading closer to a • 1 Toolholder
the insert with
maximum rigidity
Index the 15° positive insert shoulder • 10 Inserts
with three cutting edges
• Lock pin & clamp locking system
• Positive triangular inserts, 15° inserts • For O.D. threading
• For O.D. shallow grooving
• High rate of material removal
• Torx screw locking system
• High productivity
x 10 PCS.
OR
Turning and Boring

• Three cutting edges • General form to handle a


12 pc. Set Includes
• “A” style hole for lock pin variety of sizes x 10
Spare Parts

Part No. Shank C ut (1) (1) PCS.


733101- Siz e Dia. (10) locking system • 60° “V” threading
Dovetail Torx
Inserts
Mill K ey 12 pc. Set Includes
Part No. Shank Tool Max.
85366 .500 1.000 D60X-100-TD11-050 TDEX-110204-EN-DVP56M T-8 (1) (10)
733101- Siz e Length Depth (1)
85370 .875 1.875 D60X-187-TD16-075 TDEX-160304-EN-DVP56M T-15 Toolholder Inserts
85374 1.00 2.500 D60X-250-TD22-100 TDEX-220408-EN-DVP56M T-20 85304 1.00 6.00 .230 MTVOR16-4D-AM TNMA-43NV-DC656 Storage Box
* Available in this Catalog in the Threading section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-198
®

Wedge Lock Negative Insert Boring Bars With Coolant

A-WTFN R/L BORING BAR


Style F - 0° End Cutting Edge Angle
for negative triangle TNM_ inserts

Turning and Boring


Technical Data
D
F

Turning and Boring


Inserts
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- Min. TNM_


L o ck Clamp
Description C D F Gage S eat Clamp Wrench
R.H. L.H. Bore Insert
Pin Screw

Turning and Boring


Toolholder (Inch)
A25R-WTFNR/L-16 54584 54585 32 200 25 17
For insert information see pages A-45 to A-48, A-50 to A-51 & A32S-WTFNR/L-16 54586 54587 40 250 32 22 160408 S 6016P P 0502 C 6016N V 6016 CBR30
A-53 to A-55.
A40T-WTFNR/L-16 54588 54589 50 300 40 27
For spare part information see pages A-202 to A-204.

A-WWLN R/L BORING BAR


Style L-Negative 5° End & Side Cutting Edge Angle
for negative trigon WNM_ inserts

D
F

Turning and Boring


Toolholder (Metric)
C

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- WNM_


L o ck Clamp
Description C D D1 F Gage S eat Clamp Wrench
R.H. L.H. Pin Screw
Insert
A25R-WWLNR/L-08 54600 54601 200 32 25 17
For insert information see pages A-45 to A-48, A-50 to A-51, & A32S-WWLNR/L-08 54602 54603 250 40 32 22 080408 S 8008P P 0602 C 8008N V 8008 CBR30
A-53 to A-54. A40T-WWLNR/L-08 54604 54605 300 50 40 27
For spare part information see pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-199
®

Screw Lock 7° Positive Insert Boring Bars With Coolant

A-SCLC R/L BORING BAR


Style L-Negative 5° End & Side Cutting Edge Angle 5°
for 7° positive 80° diamond CC_T inserts
Turning and Boring
Technical Data

D
F

C
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Inserts

Part No. 733101- C C _T


S eat Insert Torx
Description C D F Gage S eat
R.H. L.H. Screw Torx Screw K ey
Insert
A08H-SCLCR/L-06 54616 54617 100 08 05
A10J-SCLCR/L-06 54618 54619 110 10 07 060204 - - TS-25.45-6M1 T-8
A12K-SCLCR/L-06 54620 54621 125 12 09
A16M-SCLCR/L-09 54622 54623 150 16 11
A20Q-SCLCR/L-09 54624 54625 180 20 13 09T308 - - TS-35.6-9M1 T-15
Turning and Boring
Toolholder (Inch)

A25R-SCLCR/L-09 54626 54627 200 25 17


For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. A25R-SCLCR/L-12 54628 54629 200 25 17 120408 - BO609 TS-4.7-14M1 T-15
For spare part information see pages A-202 to A-204. A32S-SCLCR/L-12 54630 54631 250 32 22 120408 S8012P BO609 TS-4.7-14M1 T-15

A-SDUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

D
F
Toolholder (Metric)
Turning and Boring

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- D C _T Insert


S eat Torx
Description C D F Gage S eat Torx
R.H. L.H. Screw K ey
Insert Screw
A10J-SDUCR/L-07 54642 54643 110 10 08
A12K-SDUCR/L-07 54644 54645 125 12 09
070204 - - TS-25.45-6M1 T-8
A16M-SDUCR/L-07 54646 54647 150 16 11
A20Q-SDUCR/L-07 54648 54649 180 20 13
A20Q-SDUCR/L-11 54650 54651 180 20 13
11T308 - - TS-35.6-09M1 T-15
For insert information see pages A-60 to A-62, A-64 to A-66 & A-69 to A-70. A25R-SDUCR/L-11 54652 54653 200 25 17
For spare part information see pages A-202 to A-204. A32S-SDUCR/L-11 54654 54655 250 32 22 11T308 S5515P BO509 TS-35.6-11M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-200
®

Screw Lock 7° Positive Insert Boring Bars With Coolant

A-STUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive triangle TC_T inserts

Turning and Boring


Technical Data

D
F

E
C

Turning and Boring


Inserts
Part No. 733101- T C _T Insert
S eat Torx
Description C D F Gage S eat Torx
R.H. L.H. Screw K ey
Insert Screw
A12K-STUCR/L-11 54668 54669 125 12 09 110304 - - TS-25.45-6M1 T-8
A16M-STUCR/L-16 54670 54671 150 16 11

Turning and Boring


Toolholder (Inch)
A20Q-STUCR/L-16 54672 54673 180 20 13 160408 - - TS-25.45-9M1 T-15
For insert information see pages A-61, A-63 to A-66 & A-71. A25R-STUCR/L-16 54674 54675 200 25 17
For spare part information see pages A-202 to A-204. A32S-STUCR/L-16 54676 54677 250 32 22 160408 S6016P BO509 TS-35.6-11M1 T-15

A-SVUC R/L BORING BAR


Style U - Negative 3° End Cutting Edge Angle
for 7° positive 35° diamond VC_T inserts 3°

D
F

Turning and Boring


Toolholder (Metric)
C

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Turning and Boring
Spare Parts

Part No. 733101- V C _T Insert


S eat Torx
Description C D F Gage S eat Torx
R.H. L.H. Screw K ey
Insert Screw
A16M-SVUCR/L-11 54688 54689 150 16 12 110304 - - TS-25.45-6M1 T-8
A20Q-SVUCR/L-16 54690 54691 180 20 13
For insert information see pages A-60 to A-61, A-63 to A-66, A-69, A-71. A25R-SVUCR/L-16 54692 54693 200 25 17 160408 - - TS-35.6-9M1 T-15
For spare part information see pages A-202 to A-204. A32S-SVUCR/L-16 54694 54695 250 32 22 160408 S3516P BO509 TS-35.6-11M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-201
®

Turning & Boring Spare Parts

Part No. Profiling Clamp Pin


Description B C D E G Thread Pkg.
733101- and Spring
Finger Clamps
CL-5 90680 .280 .52 .350 .102 — 10-32
Turning and Boring

CL-6 90681 .310 .58 .440 .187 .094 10-32 Part No.
Description P kg .
733101-
Technical Data

CL-7 90682 .310 .64 .310 .082 — 10-32


CL-9 90683 .430 .75 .660 .344 .125 5/16-24 Clamp Pin
S C 510 91330 10
CL-12 90684 .430 .88 .660 .344 .125 5/16-24 10
Spring
CL-19 90685 .310 .55 .310 .062 — 10-32 M428 91331 10
CL-20 90686 .375 .73 .380 .125 — 1/4-28
CL-24 90687 .491 1.0 .785 .453 .136 3/8-24 Wedge Lock Clamps /
CL-30 90688 .430 1.0 .660 .344 .125 5/16-24
Profiling Clamps
Part No.
H ex Description P kg .
Part No. Insert Nominal 733101-
Description Thread Wrench Pkg.
733101- I.C. Length Wedge Lock Clamps
Siz e
Inch C 6016N 91332
10
NL-23 90472 .250 .328 8-32 1/16 C 8008N 91333
NL-33 90473 .375 .344 10-32 5/64 Profiling Clamps
NL-33L 90474 .375 .406 10-32 5/64 SKN16R 91334
Turning and Boring

10
NL-34 90475 .375 .453 10-32 5/64 SKN16L 91335
NL-34L 90476 .375 .516 10-32 5/64 Wedge Clamp Screws
NL-43 90477 .500 .420 10-32 5/64
Inserts

NL-44 90478 .500 .516 1/4-28 3/32


Negative Lock Pins NL-46 90479 .500 .672 1/4-28 3/32 H ex
Part No.
NL-46L 90480 .500 .730 1/4-28 3/32 Description Length Thread Wrench P kg .
733101-
Siz e
NL-56 90481 .625 .703 5/16-24 1/8 10
V 6016 91336 23 M5 2.5
NL-57 90482 .625 .810 5/16-24 1/8 10
V 8008N 91337 23 M6 3.0
NL-58 90483 .625 .859 5/16-24 1/8
NL-58L 90484 .625 .890 5/16-24 1/8
NL-66 90485 .750 .703 3/8-24 9/64
NL-66L 90486 .750 .828 3/8-24 9/64 Bridge Clamps
NL-68 90487 .750 .859 3/8-24 9/64
NL-68L 90488 .750 .953 3/8-24 9/64 Part No.
NL-808 90489 1.00 .940 7/16-20 5/32 Description L D H P kg .
733101-
Turning and Boring

NL-810 90490 1.00 1.17 7/16-20 5/32 HC-7 90915 .469 .313 .172
Toolholder (Inch)

Metric HC-9 90917 .625 .375 .203 10


S 535 91320 09 5 - 2,5 HC-12 90919 .812 .500 .266
S 635 91321 12 6 - 3,0
S 840 91322 16 8 - 3,0
S 990 91323 19 10,5 - 3,0 10
P 0502 91324 16 16 - ---
Bridge Clamp Screws
P 0602 91325 08 15 - --- H ex
Part No.
Positive Lock Pins S311 91326 16 11 - 4,0 Description
733101-
Length Thread Wrench P kg .
Siz e
SHC-7 90920 .375 8-32 3/32
Part No. Insert Nominal Hex Wrench CS-94 90921 .580 10-32 1/8
Description P kg . 10
733101- I.C. Length Siz e
CS-96 90923 .840 10-32 1/8
PL-46 90495 .500 .672 3/32 CS-126 90925 .860 1/4-28 5/32
PL-58 90496 .625 .859 1/8 10
PL-68 90497 .750 .859 9/64 Bridge Clamp
Screw Clip
Toolholder (Metric)
Turning and Boring

H ex
Part No. Thread
Description A B C Wrench Pkg.
733101- Siz e
Siz e
Part No.
Finger Clamp Screws XNS-26 90900 0.750 .31 .31 8-32 5/64 Description Length P kg .
733101-
XNS-35 90901 0.625 .22 .22 10-32 3/32
XNS-36 90902 0.750 .25 .25 10-32 3/32 CLP-9 90928 .312
10
XNS-37 90903 0.840 .31 .31 10-32 3/32 CLP-12 90930 .422
XNS-38 90904 1.000 .37 .37 10-32 3/32
XNS-46 90905 0.750 .31 .31 1/4-28 1/8
XNS-47 90906 0.875 .28 .28 1/4-28 1/8 10
Lever Locks
XNS-48 90907 1.000 .37 .37 1/4-28 1/8
XNS-58 90910 1.000 .50 .28 5/16-24 5/32 Part No.
Description P kg .
XNS-59 90911 1.125 .47 .41 5/16-24 5/32 733101-
XNS-510 90908 1.250 .50 .50 5/16-24 5/32
LV01 91338
XNS-512 90909 1.500 .62 .62 5/16-24 5/32
LV02 91339
XNS-610 90912 1.250 .50 .50 3/8-24 3/16
LV05 91340 10
Turning and Boring

LV06 91341
H ex LV09 91342
Spare Parts

Seat Screws Description


Part No.
I.C. Thread Wrench P kg .
733101-
Siz e
Inch Lever Screws
S-34 91295 .375 10-32 5/64
S-46 91296 .500 1/4-28 3/32 Part No. Hex Wrench
Description L ever P kg .
10 733101- Siz e
S-58 91297 .625 5/16-24 1/8
S-68 91298 .750 3/8-24 9/64 V 0601 91344 LV01 3.0
Metric V 0802 91345 LV02 3.0
V 83006 91327 16 M3 2,5 V 0805 91346 LV05 3.0 10
BO509 91328 11-16 M5 3,5 10 V 1006 91347 LV06 4.0
BO609 91329 12 M6 4,0 V 1209 91348 LV09 4.0

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-202
®

Turning & Boring Spare Parts

Positive 80° Diamond


Part No. Torx
Description
733101-
I.C.
K ey
P kg . Shim Seats
Boring Insert
Torx Screw TS-18.35-1M1 91304 .156 T-6

Turning and Boring


TS-18.35-1.5M1 91305 .188 T-6

Technical Data
TS-06 91306 .156 T-6 Part No.
Description A T R P kg .
TS-06M 91307 .156 T-6 733101-
TS-25.45-6M1 90970 .250 T-7 S 8012P 91352 11,4 3,18 0,8 10
TS-4.7-8M1 90976 .375 T-15
TS-4.7-10M1 90982 .375 T-15 10
TS-44-3-M 90937 .375 T-10
TS-44-4-M 90939 .375 T-10 Positive 55° Diamond
TS-1032-4M1 90956 .500 T-20 Shim Seats
TS-83-4M1 90950 .500 T-20
TS-83-5M1 90954 .500 T-20
Positive Seat Screw TS-5.8-10M1 90986 .750 T-20
Part No.
Description A T R P kg .
733101-
Part No. Hex Wrench S 5515P 91351 8,4 3,18 0,8 10
Description I.C. P kg .

Turning and Boring


733101- Siz e

TS-44-2 90931 .375 or .500 T-10


TS-83-3 90944 .500 or .750 T-20 10

Inserts
TS-1032-4M1 90955 .625 T-25 Positive 35° Diamond
Shim Seats
Turning Insert
Torx Screw
Part No. Torx Part No.
Description I.C. P kg . Description A T R P kg .
733101- K ey 733101-

TS-25.45-6M1 90970 .250 T-7 S 3516P 91349 8,4 3,18 0,8


10
TS-3.5-7M1 90971 .315 T-8 S 3516 91350 8,4 3,18 0,8
TS-35.6-9M1 90973 .394 T-15
10
TS-4.7-10M1 90982 .375 T-15
TS-1032-4M1 90956 .500 T-20 Profiling Shim Seats
TS-5.8-10M1 90986 .750 T-20

Turning and Boring


Torx Keys

Toolholder (Inch)
Part No.
Description A T R P kg .
Part No. Part No. 733101-
Description Description
733101- 733101-
CKN16R 91353 14,5 4,76 1,0
T-6 92001 T-15 92006 10
CKN16L 91354 14,5 4,76 1,0
T-7 92002 T-20 92007
T-8 92003 T-25 92008
T-9 92004 T-30 92009
T-10 92005 Positive Triangle
Shim Seats
Part No.
Description A T R P kg .
733101-
Triangle Part No. Effective Width Inch
Chipbreakers Description
733101-
I.C.
W
P kg .
SM-119 90372 .204 .0937 .0156
T2AC 90446 .250 .060 SM-41 90367 .332 .1250 .0156
10
T3AC 90452 .375 .060

Turning and Boring


Toolholder (Metric)
SM-37 90366 .452 .1250 .0312
T3AE 90453 .375 .090 SM-99 90371 .540 .1875 .0469
T3AG 90454 .375 .125 Metric
T4AC 90459 .500 .060 S 6016P 91355 8,4 3,18 0,8 10
10
T4AE 90460 .500 .090
Positive Round
T4AG 90461 .500 .125
Shim Seats Part No.
T5AC 90465 .625 .100 Description A T P kg .
733101-
T5AE 90466 .625 .140
T5AG 90467 .625 .180 RS-43P 90375 .500 .1875
Square
RS-53P 90376 .625 .1875
Chipbreakers 10
RS-63P 90377 .750 .1875
RS-83P 90378 1.00 .1875
Part No. Effective Width
Description I.C. P kg .
733101- W
Part No.
Description A T R P kg .
S 3B C 90440 .375 .060 733101-
S 4B E 90442 .500 .060 10
Negative 80° Diamond Inch
Turning and Boring

S 6B G 90444 .750 .125


Shim Seats ICSN-322 90003 .375 .1250 .0312
ICSN-332 90007 .375 .1875 .0312
Spare Parts

ICSN-422 90004 .500 .1250 .0312


Positive Square ICSN-423 90005 .500 .1250 .0469
Shim Seats 10
ICSN-432 90006 .500 .1875 .0312
Part No. ICSN-433 90008 .500 .1875 .0469
Description A T R P kg . ICSN-533 90010 .625 .1875 .0469
733101-
ICSN-633 90012 .750 .1875 .0469
Inch
Metric
SM-40 90373 .500 .1250 .0156
10 S 8009N 91356 8,5 3,18 0,8
SM-36 90374 .750 .1250 .0469
S 8012N 91357 11,4 3,18 1,2
Metric 10
S 8016N 91358 14,6 4,76 1,4
S 9012P 11,4 3,18 0,8 10
S 8019N 91359 18,0 4,76 1,6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-203
®

Turning & Boring Spare Parts

Negative 55° Diamond Negative Round


Part No.
Shim Seats Shim Seats Description A T P kg .
Part No. 733101-
Description A T R P kg .
733101-
IRSN-32 90030 .375 .1250
Turning and Boring

Inch IRSN-43 90031 .500 .1875


Technical Data

IDSN-322 90016 .375 .1250 .0312 IRSN-53 90032 .625 .1875 10


IDSN-423 90018 .500 .1250 .0469 IRSN-63 90033 .750 .1875
IDSN-433 90021 .500 .1875 .0469 10 IRSN-84 90034 1.00 .2500
IDSN-533 90024 .625 .1875 .0469
IDSN-534 90025 .625 .1875 .0625 Part No.
Description A T R P kg .
733101-
Metric
S 5515N 91360 11,8 3,18 1,2 10 Inch
Negative 80° Trigon
Negative 35° Diamond Shim Seats IWSN-322 90070 .375 .1250 .0312
Shim Seats IWSN-432 90071 .500 .1875 .0312
10
IWSN-433 90072 .500 .1875 .0469
IWSN-533 90073 .625 .1875 .0469
Part No. Metric
Description A T R P kg .
733101- S 8008P 91362 12,5 3,18 1,0 10
IVSN-322 90065 .375 .1250 .0312 Part No.
Turning and Boring

Description A T R P kg .
IVSN-324 90066 .375 .1250 .0625 10 733101-
IVSN-433 90068 .500 .1875 .0469 Inch
ITSN-322 90084 .375 .1250 .0312
Inserts

Negative Triangle ITSN-323 90085 .375 .1250 .0469


Shim Seats ITSN-324 90086 .375 .1250 .0625
Part No.
Description A T R P kg . ITSN-332 90087 .375 .1875 .0312
Negative Square 733101-
ITSN-333 90088 .375 .1875 .0469
Shim Seats Inch ITSN-334 90089 .375 .1875 .0625
ISSN-322 90050 .375 .1250 .0312 ITSN-423 90090 .500 .1250 .0469
ISSN-323 90051 .375 .1250 .0469 ITSN-432 90092 .500 .1875 .0312 10
ISSN-333 90054 .375 .1875 .0469 ITSN-433 90093 .500 .1875 .0469
ISSN-423 90056 .500 .1250 .0469 ITSN-434 90094 .500 .1875 .0625
ISSN-433 90059 .500 .1875 .0469 10 ITSN-532 90097 .625 .1875 .0312
ISSN-533 90060 .625 .1875 .0469 ITSN-533 90098 .625 .1875 .0469
ISSN-633 90062 .750 .1875 .0469 ITSN-534 90099 .625 .1875 .0625
Turning and Boring

ISSN-634 90063 .750 .1875 .0625 ITSN-633 90105 .750 .1875 .0469
Toolholder (Inch)

ISSN-846 90064 1.00 .2500 .0937 ITSN-636 90106 .750 .1875 .0937
Metric Metric
S 9012N 91361 11,4 3,18 0,8 10 S 6016P 91363 8,4 3,18 0,8 10

ar t
areP SP Spare Parts
Sp ts!!
Wanting To Have All The Spare Parts

Se
You Need In One Package?
Toolholder (Metric)
Turning and Boring

We're placing them all on the table for YOU!!


733101
Shank Styles: 40 pc. Set Includes:
Part No.
S eat Lock Pin Clamp Clamp Screw
Multi-Lock Square Shank
(10 pcs) (10 pcs) (10 pcs) (10 pcs)
CNMG - 80° Diamond 87758 ICSN-433 NL-46 CL-20 XNS-48
DNMG - 55° Diamond 87759 IDSN-433 NL-46 CL-12 XNS-510
DNMG - 55° Diamond 87760 IDSN-433 NL-46 CL-20 XNS-48
SNMG - 90° Square 87761 ISSN-433 NL-46 CL-9 XNS-59
TNMG - 60° Triangle 87762 ITSN-433 NL-46 CL-9 XNS-59
TNMG - 60° Triangle 87763 ITSN-433 NL-46 CL-9 XNS-510
VNMG - 35° Diamond 87764 IVSN-433 NL-46 CL-30 XNS-510
RNMG - Round 87765 IRSN-433 NL-46 CL-9 XNS-59
WNMG - 80° Trigon 87766 IWSN-432 NL-46 CL-9 XNS-59
S eat Lock Pin Clamp Clamp Screw
Multi-Lock Boring Bar
Turning and Boring

(10 pcs) (10 pcs) (10 pcs) (10 pcs)


CNMG - 80° Diamond 87767 ICSN-433 NL-46 CL-20 XNS-47
Spare Parts

DNMG - 55° Diamond 87768 IDSN-433 NL-46 CL-20 XNS-47


DNMG - 55° Diamond 87769 IDSN-433 NL-46 CL-12 XNS-59
SNMG - 90° Square 87770 ISSN-433 NL-46 CL-20 XNS-47
TNMG - 60° Triangle 87771 ITSN-433 NL-46 CL-9 XNS-59
VNMG - 35° Diamond 87772 IVSN-433 NL-46 CL-30 XNS-510
WNMG - 80° Trigon 87773 IWSN-432 NL-46 CL-20 XNS-47
Spare part dimensions are located on pages A-202 to A-204.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

A-204
Dorian Tool
Threading, API, and
Grooving System

On Edge System -
"THE ECONOMY SYSTEM"
The most popular threading and
grooving system in the industry. The
toolholders and boring bars are to be
used with threading or grooving inserts,
for either external or internal
applications, in right or left hand cutting
direction.
• Two (2) types of locking systems
available:
• "M" - Multi lock system for TNMA
style insert
• "S" - Torx screw locking system for
TNMC style insert
On edge 60° triangle threading inserts
have three (3) cutting edges. The
insert is mounted on the side or end of
the threading holder or boring bar. The
same insert can be used for either OD Laydown Threading System -
or ID threading, in right hand or left "THE CLEARANCE SYSTEM"
hand cutting direction.
• Two (2) styles of inserts are The most compact system designed for external
available: or internal threading applications, for right and left
• "A" style with straight hole for "M" hand cutting direction. The great advantage of
style holder and boring bar this system over others, is the ability to thread
• "C" style with double countersink the smallest bore diameters allowed in single point
for "S" style holder and boring bar threading operation.

The on edge system offers a complete


selection of thread, API, and groove The three (3) cutting edge insert is locked down in
form inserts. horizontal position over the holder or boring bar,
allowing the chip to flow without restriction.

The laydown threading system offers the most


complete selection of thread-form insert line in
inches (TPI), metric (ISO), and API with single and
multi thread form, in full or partial thread profile.
DorNotch Threading System -
"THE RIGIDITY SYSTEM"
The unique clamping design of DorNotch, makes it the most rigid
threading system. The insert nested on the side of the holder or the
end of the boring bar is held extremely secure with a top clamp, forcing
the insert down and against the walls of the pocket. This assures the
best tool life, a chatter free surface finish, and a precise workpiece
quality.
DorNotch threading and grooving holders and boring bars are built with
precise quality. They are available in many sizes, making the
DorNotch holders and boring bars the perfect choice for heavy duty
threading applications, for either OD or ID applications, in right hand
®
or left hand cutting direction.
The DorNotch threading and grooving system offers a large selection
of thread, API, and groove form inserts.

B-1
Choose Dorian Tool for all of your threading and grooving
needs. We offer a complete line of tools and
inserts for all standard threading opera-
tions: ANSI, ISO, and API. Add to this wide
variety of choices the option of three
different threading systems and you
have access to the total solution
in threading and grooving for
all materials and
operations.

B-2
®

Threading & Grooving Index

Threading and Grooving


Technical Data
Technology . . . . . . . . . . . . . . . . . . . . . . . Page B-4

Threading Insert Performance Test Report . . . . . . . . . . . . Page B-8

Threading and Grooving


Inserts
Threading & Grooving Technical Data . . . . . . . . . . .Pages B-9 to B-26

Threading and Grooving


Toolholder (Inch)
Threading & Grooving Inserts . . . . . . . . . . . . . . . . . . . . Page B-27
• On Edge Threading and Grooving Inserts
• API On Edge Threading and Grooving Inserts
• Laydown Threading Inserts
• API Laydown Threading Inserts
• DorNotch Threading and Grooving Inserts
• API DorNotch Threading and Grooving Inserts
• V-Bottom Threading and Grooving Inserts
• API V-Bottom Threading and Grooving Inserts

Threading and Grooving


• L-API Threading Inserts

Toolholder (Metric)
• API Chaser Threading Inserts
• API Ring Grooving Inserts

Threading & Grooving Toolholders . . . . . . . . . . . . . . . . Page B-109


• On Edge Threading and Grooving Toolholders
• Laydown Threading and Grooving Toolholders
Threading and Grooving

• DorNotch Threading and Grooving Toolholders


Spare Parts

Threading Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . Page B-128

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-3

Threading
Threading and Grooving

Quick Index
Technical Data

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5


Steel and Alloy Steel Threading Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Threading and Grooving

Threading Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7


Threading Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Threading and Grooving Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . B-11
Inserts

Material Characteristic Charts for Threading and Grooving. . . . . . . . . . . . . B-20


Threading and Grooving Application Data Charts. . . . . . . . . . . . . B-22 and B-25
Threading and Grooving Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . B-30

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5


Stainless Steel Threading Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Threading Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
Threading Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Threading and Grooving Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . B-11
Material Characteristic Charts for Threading and Grooving. . . . . . . . . . . . . B-20
Threading and Grooving

Threading and Grooving Application Data Charts. . . . . . . . . . . . . B-22 and B-25


Threading and Grooving Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . B-30
Toolholder (Inch)

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5


Cast Iron Threading Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Threading Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
Threading Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Threading and Grooving Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . B-11
Material Characteristic Charts for Threading and Grooving. . . . . . . . . . . . . B-20 to B-21
Threading and Grooving Application Data Charts. . . . . . . . . . . . . B-22 and B-25
Threading and Grooving Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . B-30
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5
Aluminum Threading Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Threading Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
Threading and Grooving

Threading Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8


Toolholder (Metric)

Threading and Grooving Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . B-11


Material Characteristic Charts for Threading and Grooving. . . . . . . . . . . . . B-21
Threading and Grooving Application Data Charts. . . . . . . . . . . . . B-22 and B-25
Threading and Grooving Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . B-30

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5


Nonferrous Material Threading Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Threading Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
Threading Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Threading and Grooving Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . B-11
Material Characteristic Charts for Threading and Grooving. . . . . . . . . . . . . B-21
Threading and Grooving Application Data Charts. . . . . . . . . . . . . B-22 and B-25
Threading and Grooving Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . B-30
Threading and Grooving

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5


High Temper Alloy Threading Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
Spare Parts

Threading Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7


Threading Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Threading and Grooving Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . B-11
Material Characteristic Charts for Threading and Grooving. . . . . . . . . . . . . B-21
Threading and Grooving Application Data Charts. . . . . . . . . . . . . B-22 and B-25
Threading and Grooving Insert Grade Selection Chart. . . . . . . . . . . . . . . . . . . . . B-30
®

B-4

Threading and Grooving


Threading

Technical Data
, a system designed to maximize tooling
performance and productivity enhancement. The system
supplies tooling specifications, technical data, machining
solutions and the best tooling choices to optimize

Threading and Grooving


machining results.

Inserts
Threading and Grooving
Toolholder (Inch)
On Edge

Threading and Grooving


Toolholder (Metric)
Laydown DorNotch
Threading and Grooving
Spare Parts

B-5

Threading
Threading and Grooving

Made Simple
Technical Data

system will guide you to determine which Insert Geometry,


Grade and Chipbreaker will best work for a specific material, machining
application and cutting condition.
Threading and Grooving

To achieve , follow the Dorian Search Steps:


Inserts

Step 1: Material Step 3: Insert Grade Step 6: Number of Passes


Step 2: Thread Type Step 4: Insert Geometry Step 7: SFM (Surface Feed Per Minute)
Step 5: Rake Angle

With given information:


Threading and Grooving

Step 1: Select a profile using the Threading Profile Selection Chart


Toolholder (Inch)

(Page: B-10)

Step 2: Select the insert style, and rake angle shown on Threading and Grooving Selection Chart
(Page: B-11)

Step 3: Select the insert grade using Threading and Grooving Insert Grade Selection Chart
(Page: B-30)

Step 4: Start your operation by using the cutting data calculated in Threading and Grooving
Application Data Charts (Pages: B-22 and B-25)
Threading and Grooving

Step 5: Make necessary adjustments using the Threading and Grooving Application Data Charts to
Toolholder (Metric)

optimize your threading and grooving results (Pages: B-22 and B-25)

Using Threading and Grooving Application Data Charts:

Conditions: Adjustments:
Small Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Large Cuts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the right of the chart for stronger grade
Soft Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Threading and Grooving

Hard Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
High RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Spare Parts

Low RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Insert Edge Wear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the left of the chart for harder grade
Insert Edge Chipping: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
®

B-6

Threading

Threading and Grooving


Work Sheet

Technical Data
To simplify the manufacturing processes, Date:_________
please fill in the blanks.

Part Name:_________________________________________________
Drawing Number:_____________________________________________

Threading and Grooving


Job Number:_________________________________________________

Inserts
O.D Threading I.D. Threading Grooving

Threading and Grooving


Toolholder (Inch)
Dorian Search Steps Operation Data P ag e

High Temper
Step 1: Material Steel Stainless Steel Cast Iron Aluminum Nonferrous
Alloy

Step 2: Thread Type

Threading and Grooving


Step 2.1: Groove Type

Toolholder (Metric)
Step 3: Insert Grade

Step 4: Insert Geometry

Step 5: Insert Rake Angle


Threading and Grooving

Step 6: Number of Passes


Spare Parts

Step 7: SFM
(Surface Feed per Minute)

B-7
®

Threading Insert Performance Test Report

Territory# ______________________________________
Threading and Grooving

Sales Order# ___________________________________


Technical Data

Date: _________________________________________

Company: Company: District Name:

Dorian Dealer

Dorian Tool
Street: Street: Manager Telephone: (979) 282-2861 Ext:
Customer

City: City: Product Name:


State: State: Manager Telephone: (979) 282-2861 Ext:
Zip: Zip: Customer Name:
Country: Country: Service Telephone: (979) 282-2861 Ext:
Name: Name: Test Insert Requested

Request
Contact

Title: Contact Title: U PC Description Grade QTS

Insert
P h o n e: P h o n e:
Threading and Grooving

F ax: F ax:
Email: Email:

Manual Lathe Outside Diameter Type Description


Machine Type
Inserts

Machining

Vertical Lathe Inside Diameter Toolholder

Tool Type
Type of

CNC Turning Center Length of Cut Boring Bar


Special

Insert #1 Insert #2 Best Performance Workpiece

Manufacturer #
Threading and Grooving

Geometry #
Insert Data
Toolholder (Inch)

Chipbreaker #
E dge #
Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Casting #
Workpiece
Material

Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Threading and Grooving
Toolholder (Metric)

Total Number of Inserts #


Depth of Cut ap #
Length of Cut lm #
Cutting Conditions

Chip Load per Tooth fz #


Advance per Revolution fn #
Feed Rate vt #
Surface Feed S FM #
Revolution per Minute R PM #
Thread TP I #
Type of Coolant #
Horsepow er Required #
Threading and Grooving

Cutting Time x Piece #


Cutting Results

Parts x Edge #
Spare Parts

Tool Life x Edge #


Parts x Insert #
Reason for Indexing #
Surface Finish RMS #
Purchasing Price of Insert #
Cost Data

Cost of Insert x Hour #


Cost of Insert x Part #
Cost of Insert x Job #

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-8
®

Threading & Grooving Technical Data

Thread Terminology

Threading and Grooving


Technical Data
Threading and Grooving
Inserts
Threading and Grooving
Thread Definitions Right Hand Thread

Toolholder (Inch)
crest - The outer most surface of the pitch - The distance from any point on
thread form which joins the flanks. a thread to the corresponding point
on the adjacent thread measured
helix angle - The angle between the
parallel to the axis.
direction of the threads around a
screw and a line running at a right pitch diameter - The diameter of a
angle to the shank. thread at an imaginary point where
the width of the groove and the
lead - The distance a thread will
with of the thread are equal.
advance along its axis in one
complete revolution. root - The inner most surface of a
Left Hand Thread

Threading and Grooving


thread form.
major diameter - The largest

Toolholder (Metric)
diameter of a straight screw thread angle - The angle formed by
thread. the two sides of the thread (or
minor diameter - The smallest their projections) with each other.
diameter of a screw thread. Also
known as the “root diameter.”

Single Lead Thread Double Lead Thread Triple Lead Thread


Threading and Grooving
Spare Parts

Single Start Double Start Triple Start

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-9
®

Threading & Grooving Technical Data

Threading Profile Selection Chart


Threading and Grooving
Technical Data

Thread Profile Thread Use On Edge Threading


Thread Type (All Profiles)

ISO Metric General


purpose
American UN

Index Page B-28


Threading and Grooving

Whitw orth Pipe fitting for


gas, water,
American NPT and sewer
Inserts

Laydown Threading
Pipe fittings (All Profiles)
R ound for food
service
applications
Threading and Grooving

B SPT Pipe fittings


for steam, gas,
Toolholder (Inch)

American Index Page B-49


and water
N P TF

American
Buttress Pipe fittings
for steam, gas,
Metric and water DorNotch Threading
Buttress (All Profiles)
Threading and Grooving
Toolholder (Metric)

UNJ Aerospace
applications

Index Page B-79

30° Trapez
Motion
ACME transmission
Stub ACME

V-Bottom, L-API, API


Chasers, & Api Ring
Threading and Grooving

Groovers
API 60°
API Rounded
Spare Parts

API Buttress
Oil and gas
H u g h es H 90
VAM
X-Line Index Page B-93

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-10
®

Threading & Grooving Technical Data

Threading & Grooving Selection Chart

Threading and Grooving


Technical Data
On Edge
Machining Application Insert Shape
Style
External Good Good Threading Grooving

Threading Grooving Positive Negative Positive Negative

Threading and Grooving


Internal

Inserts
For Multi-Purpose Utilitarian Applications

L ayd o w n
Machining Application Insert Shape
Style

Threading and Grooving


External B e st Not Available Threading Grooving

Toolholder (Inch)
Threading Grooving

Internal Not Available

Threading and Grooving


For Small Diameter Holes, Clearance

Toolholder (Metric)
Restrictions and Precision Threading

DorNotch
Machining Application Insert Shape
Style
External Good B e st Threading Grooving

Threading Grooving Positive Negative Positive Negative Threading and Grooving


Spare Parts

Internal

When Maximum Rigidity and Precision


Threading is Required

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-11
®

Threading & Grooving Technical Data

On Edge Threading Methods


Threading and Grooving
Technical Data

Toolholder Threading Method


Threading and Grooving
Inserts

Threading Bar Threading Methods


Threading and Grooving
Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)

Gangtool Threading Methods


Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-12
®

Threading & Grooving Technical Data

Laydown Threading Methods

Threading and Grooving


Technical Data
Toolholder Threading Method

Threading and Grooving


Inserts
Threading Bar Threading Methods

Threading and Grooving


Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-13
®

Threading & Grooving Technical Data


Threading and Grooving

DorNotch Threading Methods


Technical Data

Toolholder Threading Method


Threading and Grooving
Inserts

Threading Bar Threading Methods


Threading and Grooving
Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)

Gangtool Threading Methods


Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-14
®

Threading & Grooving Technical Data

Full Profile vs Partial Profile

Threading and Grooving


Full Profile Partial Profile

Technical Data
Threading and Grooving
• Threads remain concentric since both the major and minor • A variety of pitches may be created by a single insert
diameters are machined at the same time
• Provides for creating thread forms that are not industry

Inserts
• Final pass machines the thread crest - No Deburring standard
• Thread dimensions match industry standard • Requires a separate finishing pass to machine the thread
crest and deburr the thread
• Fewer passes required - saves time and improves productivity
• Stronger insert for longer tool life

Threading Methods

Threading and Grooving


Infeed Angle

Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)
Radial Infeed Flank Infeed Modified Flank Alternating Flank

Pros Pros Pros Pros


Threading and Grooving

• Most commonly used. Often only • Leading edge of insert is used to • Edge is protected from chipping • Mainly used for large profiles
choice in mechanical operations make the cut resulting in better chip since all of the cutting edge is • Increased tool life
• Edge is protected from chipping flow located in the cut • Insert wears evenly
Spare Parts

since all of the cutting edge is • Reduced burring


located in the cut Cons Cons
Cons • Channel chip is created that may be • Difficult to achieve manually
Cons • Trailing edge of insert is prone to difficult to control • Requires special programs on CNC
• Channel chip is created that may be chipping • Burr condition is increased machines
difficult to control • Poor choice for soft materials like • Tends to chatter
• Burr condition is increased aluminum, stainless steel or low
• Tends to chatter carbon steel

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-15
®

Threading & Grooving Technical Data


Threading and Grooving

Special Considerations for Laydown Threading


Technical Data

Thread Compatability
Internal and external threads can have different variables,
such as depth and radii. This can lead to the incompatability of
the threads.
Threading and Grooving

Thread Cutting Rake


The rake for Dorian's threading external toolholders is 10° and
the rake for Dorian's internal threading bars is as follows:
Inserts

Insert Size 11, 16, 22 - 15° Insert Size 27 - 10°

This difference in the rake angle for the internal and external
threading tools allow for the radial clearance.

Insert Configuration
Threading and Grooving

Inserts and threading tools should always match. The insert


for an internal right hand boring bar must be an internal right
Toolholder (Inch)

hand insert.

Threading Speeds
Surface Feed per Minute Formula
Dia.of Inches 0.2 0.4 0.6 0.8 1.0 1.2 2.0
Work Metric 5 10 15 20 25 30 50
Dm = Diameter of part (DIA)
Surface Speed
Revolutions Per Minute - (RPM)
ft/min. m/min. n = Spindle speed (RPM)
Threading and Grooving

49 15 955 477 318 239 191 159 95


Toolholder (Metric)

Vc = Surface feed per minute (sfm)


66 20 1273 637 424 318 255 212 127
82 25 1592 796 531 398 318 265 159 Surface Feed per Minute (sfm) - Inch Surface Feed per Minute (sfm) - Metric
98 30 1910 955 637 477 382 318 191
115 35 2228 1114 743 557 446 371 223
π x Dm x n π x Dm x n
131 40 2546 1273 849 637 509 424 255 vc = vc =
12 1000
148 45 2865 1432 955 716 573 477 286
164 50 3183 1592 1061 796 637 531 318
v c x 12 vc x 1000
246 75 4775 2387 1592 1194 955 796 477 n= n=
π x Dm π x Dm
328 100 6366 3183 2122 1592 1273 1061 637
Threading and Grooving

492 150 9549 4775 3183 2387 1910 1592 955


656 200 12732 6366 4244 3183 2546 2122 1273
Spare Parts

Thread Helix Angle Formula

P = Pitch
P 1.0
D = Major Dia. λ = arctan P=
πx D TPI
TPI = Threads Per Inch

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-16
®

Threading & Grooving Technical Data

Threading and Grooving


Threading Helix Angles

Technical Data
Standard Thread Helix Chart

Threading and Grooving


Inserts
Threading and Grooving
Toolholder (Inch)
Helix Angle Table for Given Pitch and Diameter
TPI

Threading and Grooving


Helix
Angle 48 44 40 36 32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 4

Toolholder (Metric)
.013 0.14 0.17 0.21 0.23 0.25 0.29 0.31 0.34 0.37 0.41 0.45 0.51 0.57 0.69 0.82 1.02
-4° - - - - - - - - - - - - - - - - -
0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25
0.13 0.14 0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25
-3° - - - - - - - - - - - - - - - - - - -
0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
0.15 0.17 0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
-2° - - - - - - - - - - - - - - - - - - - - -
0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
-1° - - - - - - - - - - - - - - - - - - - - -
1.28 1.40 1.52 1.70 1.90 2.19 2.55 3.04 3.40 3.77 4.32 4.68 5.11 5.53 6.08 6.75 7.60 8.69 10.15 12.16 15.20

0° 1.28 1.40 1.52 1.70 1.90 2.19 2.55 3.04 3.40 3.77 4.32 4.68 5.11 5.53 6.08 6.75 7.60 8.69 10.15 12.16 15.20
Threading and Grooving

0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
1° - - - - - - - - - - - - - - - - - - - - -
Spare Parts

1.28 1.40 1.52 1.70 1.90 2.19 2.55 3.04 3.40 3.77 4.32 4.68 5.11 5.53 6.08 6.75 7.60 8.69 10.15 12.16 15.20
0.15 0.17 0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
2° - - - - - - - - - - - - - - - - - - - - -
0.33 0.36 0.40 0.44 0.71 0.57 0.66 0.79 0.89 0.98 1.12 1.22 1.33 1.43 1.58 1.75 1.97 2.25 2.63 3.15 3.94
0.13 0.14 0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25
3° - - - - - - - - - - - - - - - - - - -
0.18 0.20 0.23 0.26 0.30 0.35 0.41 0.45 0.51 0.56 0.61 0.70 0.72 0.78 0.90 1.03 1.20 1.44 1.80
.013 0.14 0.17 0.21 0.23 0.25 0.29 0.31 0.34 0.37 0.41 0.45 0.51 0.57 0.69 0.82 1.02
4° - - - - - - - - - - - - - - - - -
0.16 0.18 0.21 0.25 0.27 0.31 0.36 0.39 0.42 0.46 0.50 0.55 0.63 0.72 0.74 1.01 1.25

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-17
®

Threading & Grooving Technical Data

Single Tooth vs Multi-Tooth Inserts


Threading and Grooving

Single Tooth Multi-Tooth


Technical Data

Infeed 1
Multi-Tooth
Insert
Infeed 1
Single Tooth
Insert
Threading and Grooving

Pros Pros
• Available in either full or partial profile inserts for greater • Multiple teeth require a smaller number of passes to create a
variety of thread pitch options full depth thread
• Good chip control • Increased tool life
Inserts

• Better productivity
Cons
• A large number of passes is required to machine a full depth Cons
thread • Large clearance is needed to accommodate the full row of
teeth
• Extremely high cutting forces result from the large insert
engagement length
Threading and Grooving

Infeed Values for Threading


Toolholder (Inch)

Threading Formulas

ap = Depth of cut (doc) Inch/mm P = Pass number Inch/mm


a1 = Infeed 1 Inch/mm l# = Infeed per pass Inch/mm
a# = Accumulated depth per pass Inch/mm Note: # = Infeed pass number 2, 3, 4, etc

Example: Determine the first pass infeed(a1) for a thread with a total
Threading and Grooving

Infeed for ap depth(ap ) of 0.132 inches.


Toolholder (Metric)

Pass 1 a1 =
4 0.132
25% of Total
a1= = 0.033 in
4

Example: Determine the accumulated infeed(a# ) for the fourth pass(P) on


a thread with a total depth(ap) of 0.132 inches and a first pass
Accumulated
a# = a1 x P infeed(a1 ) of 0.033 inches.
Infeed for Additional
Passes a4 = 0.033 x 4 = 0.066 in

Example: Determine the infeed for third pass of a threading operation with
Infeed per an accumulated infeed for the third pass(a#) of 0.0572 and an
Threading and Grooving

Ip = a # - a #-1
Individual Pass accumulated infeed of 0.0467 for the second pass(a#-1).

lp = 0.0572 - 0.0467 = 0.0105


Spare Parts

• As a rule of thumb, divide the total number • Find accumulated infeed depths for multiples
Multi-Tooth of infeed passes required for a single tooth of the tooth number
Applications insert by the number of teeth on a multi-tooth (For 3 teeth find a p for passes 1, 3, 6, 9, etc)
insert to find total infeed passes needed.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-18
®

Threading & Grooving Technical Data

Threading and Grooving


Infeed Values for Threading

Technical Data
Recommended Infeed Values for External UN Threads - Steel
Number TPI
of
P a sse s 48 44 40 36 32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 4
1 .0065 .0073 .0078 .0087 .0098 .0112 .0118 .0119 .0124 .0125 .0136 .0142 .0152 .0157 .0169 .0175 .0197 .0213 .0248 .0298 .0353
2 .0027 .0028 .0032 .0036 .0042 .0046 .0048 .0049 .0053 .0054 .0059 .0057 .0064 .0066 .0070 .0073 .0082 .0088 .0105 .0122 .0146
3 .0020 .0022 .0024 .0028 .0031 .0036 .0039 .0039 .0039 .0039 .0043 .0044 .0048 .0048 .0053 .0056 .0063 .0077 .0078 .0094 .0113
4 .0019 .0020 .0020 .0024 .0026 .0031 .0031 .0032 .0033 .0034 .0036 .0037 .0042 .0041 .0045 .0047 .0053 .0059 .0067 .0079 .0095
5 .0027 .0028 .0029 .0029 .0032 .0033 .0036 .0036 .0039 .0042 .0047 .0050 .0058 .0070 .0084

Threading and Grooving


6 .0025 .0026 .0026 .0029 .0030 .0032 .0031 .0036 .0037 .0043 .0045 .0052 .0063 .0076
7 .0023 .0024 .0024 .0026 .0027 .0029 .0028 .0031 .0034 .0039 .0041 .0048 .0058 .0070
8 .0022 .0022 .0024 .0025 .0027 .0026 .0030 .0032 .0036 .0038 .0045 .0054 .0065

Inserts
9 .0021 .0023 .0024 .0026 .0025 .0029 .0030 .0034 .0036 .0042 .0051 .0061
10 .0020 .0022 .0023 .0025 .0024 .0028 .0028 .0032 .0034 .0040 .0048 .0057
11 .0021 .0022 .0023 .0023 .0027 .0027 .0031 .0032 .0038 .0045 .0054
12 .0021 .0022 .0022 .0026 .0026 .0029 .0031 .0036 .0043 .0052
13 .0021 .0025 .0025 .0027 .0030 .0035 .0042 .0049
14 .0020 .0024 .0024 .0026 .0029 .0034 .0041 .0048
15 .0023 .0025 .0028 .0033 .0040 .0046
16 .0022 .0025 .0027 .0032 .0039 .0044
17 .0026 .0031 .0038 .0043

Threading and Grooving


18 .0025 .0030 .0037 .0042

Toolholder (Inch)
19 .0041
20 .0039

Recommended Infeed Values for Internal UN Threads - Steel


Number TPI
of
P a sse s 48 44 40 36 32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 4
1 .0056 .0061 .0067 .0075 .0084 .0096 .0101 .0102 .0106 .0107 .0117 .0120 .0131 .0132 .0145 .0150 .0169 .0183 .0213 .0255 .0303
2 .0023 .0025 .0029 .0031 .0035 .0039 .0042 .0042 .0044 .0043 .0048 .0050 .0054 .0055 .0064 .0062 .0073 .0076 .0090 .0105 .0125
3 .0017 .0019 .0021 .0023 .0027 .0033 .0032 .0032 .0033 .0034 .0037 .0038 .0041 .0044 .0046 .0047 .0053 .0058 .0069 .0083 .0096

Threading and Grooving


4 .0011 .0018 .0018 .0021 .0023 .0025 .0027 .0027 .0028 .0028 .0031 .0032 .0035 .0035 .0038 .0040 .0047 .0049 .0057 .0068 .0081

Toolholder (Metric)
5 .0023 .0024 .0025 .0025 .0027 .0028 .0031 .0031 .0034 .0035 .0041 .0043 .0050 .0060 .0071
6 .0022 .0023 .0023 .0025 .0025 .0028 .0028 .0031 .0032 .0036 .0039 .0045 .0054 .0064
7 .0021 .0021 .0021 .0023 .0023 .0026 .0026 .0028 .0029 .0033 .0036 .0041 .0050 .0059
8 .0020 .0020 .0021 .0022 .0024 .0024 .0026 .0027 .0030 .0033 .0038 .0046 .0055
9 .0019 .0020 .0021 .0022 .0022 .0024 .0025 .0028 .0031 .0036 .0043 .0052
10 .0018 .0019 .0020 .0021 .0021 .0023 .0024 .0027 .0029 .0034 .0041 .0049
11 .0018 .0019 .0020 .0020 .0022 .0023 .0026 .0028 .0032 .0039 .0046
12 .0018 .0019 .0019 .0021 .0022 .0025 .0027 .0031 .0037 .0044
13 .0018 .0020 .0021 .0024 .0026 .0030 .0036 .0042
14 .0017 .0019 .0020 .0023 .0025 .0029 .0035 .0041
Threading and Grooving

15 .0019 .0022 .0024 .0028 .0034 .0040


16 .0018 .0021 .0023 .0027 .0033 .0039
Spare Parts

17 .0022 .0026 .0032 .0038


18 .0021 .0025 .0031 .0037
19 .0036
20 .0035

Note: Information provided in these charts and found using the formulas on the preceding page are to
be used as a starting point only and may need to be adjusted to accommodate actual working
conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-19
®

Threading & Grooving Technical Data

Material Characteristics Chart for Threading


Threading and Grooving

Material Material Characteristics


Technical Data

Low Carbon Steel: Under 0.03% Carbon Low Carbon Free Machining

• Soft and gummy • Easy to machine


Alloy Steel, AISI: 1008, 1010, 1018, 1020 • Difficult chip control • High speed machining
1026,10L18,10L45, 10L50, 1108, • Rough finish • High depth of cut
1117, 1141, 11L44, 1214, 12L14 • Burrs and sharp edge • Poor surface finish
• Poor surface finish • Good tolerance
• Poor tolerance • Semi-difficult chip control
• Difficult to machine close tolerance

Material Material Characteristics


Threading and Grooving

Carbon Steel, Alloy Steel, and Tool Steel • Higher carbon content
U n d er 36 H R C
• Higher chrome, nickel, and moly content
Medium and High Carbon Steel,
AISI: 1035, 1040, 1045, 1050, 1080, • Tough material to machine
Inserts

Alloy Steel, • Low machining speed


AISI Series: 1300, 200, 3000, 4000,
5000, 6000, 7000, 8000, 9000 • Difficult to break and control the chip flow
Tool Steel and High Speed Steel, • The material surface will harden when
SAE Classes: A, D, M, O, T, and S machined at high speed
High and Low Carbon Alloy: W1, W2, L2, P1, • Good surface finish
P6, and P20

Material Material Characteristics


Threading and Grooving

Carbon Steel, Alloy Steel and • Higher carbon content


Tool Steel 36-48 HRC
Toolholder (Inch)

• Higher chrome, nickel, and moly content


Alloy Steel, AISI: 1335, 4130, 4135, 4140, • Tough material to machine
4150, 4330, 4340, 5046, 5140,
5210, 8625, 8640 • Abrasive
• Difficult to break and control the chip flow
Tool Steel and High Speed Steel • The material surface will harden when
SEA Classes: A, D, M, O, T, and S
machined at high speed
High and Low Carbon Alloy: W1, W2, L2, P1, • Good surface finish
P 6, P 20

Material Material Characteristics


Ferritic, Martensitic, and PH Stainless • Brittle
Steel under 48 HRC • Stringy chips
Threading and Grooving
Toolholder (Metric)

400 series AISI: 410, 416, 416Se, 420F, • High cutting force
440, 440C • The material will harden when machined at high speed.
500 series AISI: 502, 504

PH series (precipitation hardening): 17-4PH,


PH 13-8 Mo, 15-5 PH

Material Material Characteristics


Austenitic Stainless Steel • Becomes gummy under machining operations due to nickel content
200 series, ANSI: 200, 209, 219 • Very difficult to machine in soft conditions
• Very difficult to machine small depth of cut
300 series, ANSI: 302, 303, 304, 304l,
Threading and Grooving

310, 316, 316L, 312, 329, • Develops tough string of chips that are difficult to control and form a build-up on the insert tip
347, 384 • Low thermal conductivity results in excess heat at the insert tip
Duplex, ASTM : XM-1, XM5, XM7, • Material surface will harden due to high chromium content
Spare Parts

XM21, CF-8M

Material Material Characteristics


Gray Cast Iron • Flake form of graphite makes machining easy
• Contains scale, inclusions and sand in the surface
ASTM A48: Class 20B, 25B, 30B, 35B, 40B, • The material will break easily on the end of the cut
45B , 50B , 56B • Tendency to chatter and vibrate on thin wall section
SAE J431: G1800, G3000, G3500, G4000 • Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve
a good finish and close tolerance

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-20
®

Threading & Grooving Technical Data

Material Characteristics Chart for Threading

Threading and Grooving


Material Material Characteristics

Technical Data
Ductile and Malleable Cast Iron • Very difficult to machine small depth of cut
Ductile Cast Iron, Ferritic-Pearlitic • Spherical form graphite makes machining difficult
ASTM: 60-40-18, 65-45-12,
80-55-06, 100-70-03 • The carbide concentration creates hard spots
S A E J4 3 4 : D 4 0 1 8 , D 4 5 1 2 , D 5 5 0 6 , • The material structure is not uniform
D 7003
• The crater wear and flank of the insert makes machining difficult
Malleable Cast Iron, Pearlitic-Martensitic
ASTM A47: 32510, 35018 • The insert tool life is less than gray cast iron
SAE J148: M3210, M4504, M5003

Material Material Characteristics

Threading and Grooving


Aluminum Low-Silicon Aluminum Alloy <12.2% Si High-Silicon Aluminum Alloy >12.2% Si

• Easy to machine at high surface speed • The high silicon content, makes it difficult to

Inserts
Free Machining Aluminum: • Soft and gummy with a low melting machine at high surface speed
AA; 2024-T4, 2014-T6, 2001-T3, 6061-t6 temperature; tendency to stick to cutting tool • The high silicon content, makes the material
Low-Silicon Aluminum Alloy <12.2% Si • Edge build up will cause surface finish problem very abrasive and hard on the insert causing
• Develops a string of chips that are difficult to rapid tool wear
High-Silicon Aluminum Alloy >12.2% Si
control and form a build-up on the insert tip • To overcome the abrasiveness resulting from
• Low coeffecient of elasticity, high ductility the high silicon content, high cutting forces
• Greater tendency to yield under pressure of are generated
cutting tool

Material Material Characteristics

Threading and Grooving


Copper, Brass, Bronz e • The variaties of the nonferrous alloys materials, have different material characteristics, but the

Toolholder (Inch)
Lead Alloys, Zinc cutting conditions are very similar, where the same grade insert can be used for the
Magnesium threading operations.
Nylon, Plastic, Rubber • Use a positive insert with sharp edges that is coated with a PVD grade.
Carbon and Graphite
Phenolics, Resins

Material Material Characteristics


Iron-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 34 H R C • Insert tool life is relatively poor
Wrought: • Material surface will harden rapidly
A-286, Discaloy, Incoloy 801, N-155, • Material is abrasive
16-25-6, 19-9 DL

Threading and Grooving


• Cast material is more difficult to machine than wrought
Cast:

Toolholder (Metric)
ASTM: A297, A351, A608, A567 • Develops tough, stringy chips that are difficult to control and form a build-up on the insert tip

Material Material Characteristics


Nickel-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 48 H R C • Insert tool life is relatively poor
Astroloy, Hastelloy, B/C/C-276/X, • Material surface will harden rapidly
Inconel: 601, 617,625, 700, 706, 718 • Material is abrasive
IN100, Incoloy 901, Mar-M200, Nimonic,
Rene 41, Udimet, Waspaloy, Monel • Cast material is more difficult to machine than wrought
• High cutting force
Cobalt-Base, High Temper Alloys
U n d er 45 H R C • Excessive heat at insert tip
• Insert failure by plastic deformation tends to result at high speeds
Wrought:
AiResist 213, Haynes 25 (L605),
Threading and Grooving

Haynes 188, J-1570, Stellite


Cast:
AiResist 13, Haynes 21, Mar-M302,
Spare Parts

Mar-M509, Nasa CO-W-RE, Wi-52

Material Material Characteristics


Titanium and Titanium Alloys • Insert tool life is relatively poor
U n d er 48 H R C • Produces abrasive, tough, and stringy chips
• Low thermal conductivity results in excess heat at insert tip
Alloyed: TiAl2.5Sn, Ti-6Al-4V, • Low coeffecient of elasticity
Ti6AlSn-4Zr-2Mo,
Ti3Al-8V-6Cr-4Mo-4Zr, • Material surface will harden rapidly
Ti10V-2Fe-3Al, • High chemical reactivity causes chips to gall and weld to cutting edge
Ti-13V-11Cr-3Al

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-21
®

Threading & Grooving Technical Data

Threading Application Data Chart


Threading and Grooving

Recommended Surface Speed per Minute -Feet


(m) /min - sfm (Vc)
Technical Data

(Harder) (Stronger)
Speeds Faster <———————————————————————> Slower

First Choice First Choice Positive


Ferrous Nonferrous Insert Rake
On Edge Threading
Coating Type PVD C VD PVD PVD
Insert Grade D A S K 10 D C 656 D V K 10 DHK425
Material
Low Carbon Steel and 300 - 500 250 - 450 150 - 650
Negative
Free Machining Steel (91 - 152) (76 - 137) (46 - 198)
Carbon Steel, Alloy Steel 250 - 500 200 - 400 150 - 575
Negative
Threading and Grooving

and Tool Steel < 35 HRC (76 - 152) (61 - 122) (46 - 175)
Carbon Steel, Alloy Steel 200 - 400 150 - 500
Negative
and Tool Steel > 35 HRC (61 - 122) (46 - 152)
Negative
Martensitic - Ferritic, 400 Series
Inserts

150 - 400 150 - 350 100 - 400


Negative On Edge Threading
and PH Stainless Steel (46 - 122) (46 - 107) (31 - 122)

Stainless Steel 200 - 500 200 - 650 150 - 450


Positive
Austenitic 200 and 300 Series (61 - 152) (61 - 198) (46 - 137)

Gray Cast Iron 200 - 600 200 - 750 150 - 400


Negative
135 - 270 BHN (61 - 183) (61 - 229) (46 - 122)

Gray Cast Iron 150 - 450 150 - 575 50 - 250


Negative
275 - 450 BHN (46 - 137) (46 - 175) (15 - 76)
Threading and Grooving

150 - 500 150 - 650 100 - 525 Laydown Threading


Toolholder (Inch)

Ductile Cast Iron (46 - 152) (46 - 198) (31 - 160)


Negative

Free Machining Aluminum,


400 - 1000 400 - 1200
Low Silicon Aluminum < 12.2%, (122 - 305) (122 - 366)
Positive
Magnesium 50 - 90 BHN

High Silicon Aluminum Alloy - - -


Positive
> 12.2% - - -
Positive DorNotch
Threading
Copper, Brass, Bronze, Zinc,
250 - 800 250 - 1000 150 - 775
Lead Alloys, (76 - 244) (76 - 305) (46 - 236)
Positive
Magnesium 90 - 150 BHN
Threading and Grooving
Toolholder (Metric)

Carbon and Graphite


270 - 400 BHN 400 - 1500 400 - 1300 150 - 1000
Positive
Nylon, Plastics, Rubbers, (122 - 458) (122 - 397) (46 - 236)
Phenolics, and Resins
Negative DorNotch
Cobalt Base High Temper Alloys 75 - 300 75 - 400 50 - 250 Threading
Positive
150 - 425 BHN (23 - 91) (23 - 122) (15 - 76)
Iron Base High Temper Alloys 75 - 300 75 - 400 50 - 250
Positive
135 - 320 BHN (23 - 91) (23 - 122) (15 - 76)
Nickel Base High Temper Alloys 100 - 200 100 - 250 25 - 200
Positive
140 - 300 BHN (31 - 61) (31 - 76) (8 - 61)
Nickel Base High Temper Alloys 100 - 200 100 - 250 25 - 200
Positive
300 - 475 BHN (31 - 61) (31 - 76) (8 - 61)
Threading and Grooving

Titanium and Titanium Alloys 110 - 250 110 - 325


Positive
100 - 475 BHN (34 - 76) (34 - 99)
Spare Parts

Formulas
Inch Measurements Metric Measurements

Dm = Diameter of part (DIA) Inch mm πxD m xn πxD m xn


Cutting Speed vc = vc =
n = Spindle speed (RPM) Rev/Min Rev/Min 12
S FM 1000
Vc = Surface feed per minute Feet/Min m/Min

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-22
®

Threading & Grooving Technical Data

Trouble Shooting

Threading and Grooving


Technical Data
Problem C au se Solution

• Reduce number of infeeds


• Cutting speed too high
• Adjust center height
Edge Wear • Infeed depth is too shallow
• Reduce speed
• Insert is above center line
• Use insert with more wear resistant grade

Threading and Grooving


• Reduce speed
• Cutting temperature too high

Inserts
H eat • Increase the number of infeeds
• Pressure too high
Deformation • Reduce the largest infeed depth
• Not enough coolant
• Increase coolant flow

Threading and Grooving


• Excessive load • Reduce number of infeeds

Toolholder (Inch)
Chipping
• Infeed depths too shallow • Use insert with more wear resistant grade

• Increase speed
Built-up • Cutting temperature too low
• Reduce number of infeeds
E dge • Low cutting speed
• Increase coolant flow

Threading and Grooving


Toolholder (Metric)
• Increase number of infeeds
• Wrong center height
Insert • Adjust center height
• Excessive load
Breakage • Turn to correct diameter before threading
• Wrong turned diameter before threading
• Use insert with more wear resistant grade Threading and Grooving

Threading Problems and Solutions


Spare Parts

Torn Thread Finish Shallow Thread Profile Poor Surface Quality Chatter

1 Use full profile insert 1 Adjust tool center height 1 Increase cutting speed 1 Use minimum tool overhang
2 Check for insert wear 2 Check workpiece diameter 2 Adjust tool center height 2 Adjust tool center height
3 Modify infeed 3 Index the insert 3 Use alternate infeed angle 3 Check for deflection
4 Increase coolant flow and 4 Check for insert, toolholder,
pressure and material rigidity

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-23
®

Threading & Grooving Technical Data

Grooving Methods
Threading and Grooving
Technical Data

Grooving Operations
Threading and Grooving

Internal/External Profiling Undercutting


Grooving
Inserts

Grooving
• Always make sure that the toolholder is held at a 90° angle to
the material being turned

• Insert center height should be kept at the center line of the


workpiece to .005 above the center line
Threading and Grooving

• For best results keep the feed rate between .003 and .012 ipr
Toolholder (Inch)

• Dwell tool in bottom of cut no more than three revolutions

Wide Grooves
• Plunge both sides of the groove width first

• Plunge the center area to clean out the remaining material

• If angled walls are required for the groove, perform as a final


operation

• For best results keep the feed rate between .003 and .012 ipr
Threading and Grooving

• See profiling instructions to finish the groove


Toolholder (Metric)

Profiling
• Rough the profile as if cutting a wide groove

• Plunge from each end and turn to the center of the profie in
order to ensure wall perpendicularity

• If using a radius insert, depth of cut should not exceed insert


radius size
Threading and Grooving

Back Turning
Spare Parts

• Insert center height should be kept at the center line of the


workpiece to .005 above the center line

• For best results keep the feed rate between .003 and .012 ipr

• Maximum depth of cut should be kept below .110 for .250 IC


inserts and .150 for .375 IC inserts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-24
®

Threading & Grooving Technical Data

Grooving Application Data Chart

Threading and Grooving


Recommended Surface Speed per Minute -Feet
(m) /min - sfm (Vc)

Technical Data
Speeds Faster <—(Harder) (Stronger)
——————————————————————> Slower

First Choice First Choice


Ferrous Nonferrous Insert Rake Positive
On Edge Grooving
Coating Type PVD C VD PVD PVD
Insert Grade D A S K 10 D C 656 D V K 10 DHK425
Material
Low Carbon Steel and 300 - 650 250 - 450 450 - 700
Negative
Free Machining Steel (91 -198) (76 - 137) (137 - 213)
Carbon Steel, Alloy Steel 250 - 600 200 - 400 400 - 650
Negative

Threading and Grooving


and Tool Steel < 35 HRC (76 - 183) (61 - 122) (122 - 198)
Carbon Steel, Alloy Steel 200 - 400 150 - 500 350 - 550
Negative
and Tool Steel > 35 HRC (61 - 122) (46 - 152) (107 - 168)
Martensitic - Ferritic, 400 Series 150 - 500 150 - 350 250 - 550

Inserts
Positive
and PH Stainless Steel (46 - 152) (46 - 107) (76 - 168)
Negative
On Edge Grooving
Stainless Steel 225 - 550 350 - 700 300 - 650
Positive
Austenitic 200 and 300 Series (69 - 168) (107 - 213) (91 - 198)

Gray Cast Iron 250 - 650 350 - 700 350 - 650


Negative
135 - 270 BHN (76 - 198) (107 - 213) (107 - 198)

Gray Cast Iron 200 - 500 300 - 600 300 - 550


Negative
275 - 450 BHN (61 - 152) (91 - 183) (91 - 168)

Threading and Grooving


175 - 500 300 - 650 250 - 500

Toolholder (Inch)
Ductile Cast Iron (53 - 152) (91 - 198) (76 - 152)
Negative

Free Machining Aluminum,


500 - 2000 600 - 2500 600 - 2500 Positive
Low Silicon Aluminum < 12.2%, Positive
(152 - 610) (183 - 762) (183 - 762) DorNotch Grooving
Magnesium 50 - 90 BHN

High Silicon Aluminum Alloy - - -


Positive
> 12.2% - - -

Copper, Brass, Bronze, Zinc,


250 - 900 400 - 1000 300 - 900
Lead Alloys, (76 - 274) (122 - 305) (91 - 274)
Positive
Magnesium 90 - 150 BHN

Threading and Grooving


Toolholder (Metric)
Carbon and Graphite
270 - 400 BHN 400 - 1500 400 - 1500 350 - 1200
Positive
Negative
Nylon, Plastics, Rubbers, (122 - 458) (122 - 458) (107 - 366) DorNotch Grooving
Phenolics, and Resins

Cobalt Base High Temper Alloys 75 - 225 100 - 300 75 - 225


Positive
150 - 425 BHN (23 - 69) (31 - 91) (23 - 69)
Iron Base High Temper Alloys 75 - 225 100 - 300 75 - 225
Positive
135 - 320 BHN (23 - 69) (31 - 91) (23 - 69)
Nickel Base High Temper Alloys 25 - 175 50 - 225 25 - 175
Positive
140 - 300 BHN (8 - 53) (15 - 69) (8 - 53)
Nickel Base High Temper Alloys 25 - 175 50 - 225 25 - 175
Positive
300 - 475 BHN (8 - 53) (15 - 69) (8 - 53)
Threading and Grooving

Titanium and Titanium Alloys 100 - 250 125 - 300 100 - 250
Positive
100 - 475 BHN (31 - 76) (38 - 91) (31 - 76)
Spare Parts

Formulas
Inch Measurements Metric Measurements

Dm = Diameter of part (DIA) Inch mm πxD m


xn πxD m xn
Cutting Speed vc = vc =
n = Spindle speed (RPM) Rev/Min Rev/Min S FM 12 1000
Vc = Surface feed per minute Feet/Min m/Min

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-25
®

Threading & Grooving Technical Data

Trouble Shooting
Threading and Grooving
Technical Data

Problem C au se Solution

• Increase feed rate


• C utti ng speed too hi gh
Edge Wear • Reduce speed
• Insuffi ci ent wear resi stance
• Use i nsert wi th more wear resi stant grade
Threading and Grooving

• Reduce speed
• Excessi ve load
C hipping • C heck setup ri gi di ty
• C utti ng speed too hi gh
Inserts

• Use i nsert wi th more wear resi stant grade

• Increase speed
B uilt-up • C utti ng temperature too low
• Increase feed
E dge • Low cutti ng speed
• Increase coolant flow
Threading and Grooving
Toolholder (Inch)

• Reduce depth of cut

Insert • Excessi ve load • Reduce speed


B reakage • Grade too bri ttle • Reduce feed
• C heck setup ri gi di ty

Grooving Problems and Solutions


Burring Chatter and Vibration Poor Surface Quality Insert Chipping
Threading and Grooving
Toolholder (Metric)

1 Adjust tool center height 1 Adjust tool center height 1 Increase cutting speed 1 Increase cutting speed
2 Check for insert wear 2 Adjust feed rate 2 Check for insert wear 2 Reduce feed rate
3 Use positive rake PVD coated 3 Increase cutting speed 3 Dwell tool in bottom of cut no 3 Use a stronger insert grade like
grade like DASK10, DVK10, or more than three revolutions DHK425
DHK425 4 C he c k fo r i ns e rt, to o lho ld e r, a nd
material rigidity 4 Increase coolant flow and 4 Check for insert, toolholder, and
4 Chamfer before grooving pressure material rigidity

5 Adjust tool path 5 Check for insert, toolholder, and


material rigidity
Threading and Grooving

Built-up Edge Chip Control Uneven Groove Bottom Side Walls Not Straight

1 Use positive rake PVD coated 1 Check for insert wear 1 Check for insert wear 1 Check tool alignment for
Spare Parts

grade like DASK10, DVK10, squareness


or DHK425 2 Increase feed rate 2 Dwell tool in bottom of cut no
more than three revolutions 2 Use proper insert hand
2 Increase cutting speed 3 Increase coolant flow and
pressure 3 Check for insert, toolholder, and 3 Check for insert wear
3 Reduce feed rate material rigidity
4 Check for insert, toolholder, and
4 Increase coolant flow and 4 Reduce feed rate material rigidity
pressure 5 Use wider insert
6 Adjust tool center height

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-26
®

Threading Insert Index

On Edge Threading and Grooving Inserts. . . . . . . . . . . . Page B-28

Threading and Grooving


• “V” Thread

Technical Data
• ACME Thread
• Stub ACME Thread
• Grooving
• API

Laydown Threading Inserts. . . . . . . . . . . . . . . . . . . . . . .Page B-49


• 60° Thread • Buttress Thread
• 29° ACME Thread • Round Thread
• NPT/NPTF Thread • MJ - 60° Thread

Threading and Grooving


• ISO Metric Thread • PG - 80° Thread
• 55° Thread • API
• Trapez Thread

Inserts
DorNotch Threading and Grooving Inserts. . . . . . . . . . . . Page B-79
• ACME
• NT Partial Profile
• Grooving
• 60° UNJ
• API American Buttress
• 60° NPT / NPTF
• API
• NT Full Profile (Metric)

Threading and Grooving


V-Bottom Threading and Grooving Inserts . . . . . . . . . . . .Page B-93

Toolholder (Inch)
• V-84 / 85 60° Thread
• ACME Thread
• Stub ACME Thread
• NPT (National Pipe Thread)
• Grooving

L-API Threading Inserts. . . . . . . . . . . . . . . . . . . . . . . . . Page B-93


• L43 / 53 - API Buttress • LDS - Double Sided Straight Topping
• L53 - API Hughes H90 • LDS - Double Sided Follow Topping

Threading and Grooving


• LDS54 - API Hughes H90 Double Sided • LPGC32 / 43 - API Round Thread

Toolholder (Metric)
• L43 / 53 - API Rotary Shoulder • L43 - API VAM Thread
• L43 / 53 - API Round Thread • L43 - API X-Line
• LDS43 / 54 - API Round Thread

API Chaser Threading Inserts. . . . . . . . . . . . . . . . . . . . . Page B-93


• Buttress Thread
• Round Thread
• Round Thread Set
• Line Pipe Thread
Threading and Grooving
Spare Parts

API Ring Grooving Inserts. . . . . . . . . . . . . . . . . . . . . . . . Page B-93

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-27
®

On Edge Threading Insert Index


Threading and Grooving

Description Page Number Profile Insert


Technical Data

"V" Thread
NUT
• TNMA B-31

• TPMA B-37
BOLT
• TNMC B-40

• TPMC B-46

ACME Thread
NUT
• TNMA-NT B-32
Threading and Grooving

• TPMA-NT B-37
BOLT
• TNMC-NT B-40

• TPMC-NT B-46
Inserts

Stub ACME Thread


NUT
• TNMA-NT-S B-32

• TPMA-NT-S B-38
BOLT
• TNMC-NT-S B-41

• TPMC-NT-S B-47
Threading and Grooving

Grooving
Toolholder (Inch)

• TNMA-NG B-33

• TPMA-NG B-39

• TNMC-NG B-42

• TPMC-NG B-48

API API Buttress Thread


NUT

• TNMA - API

• Buttress Thread B-34


BOLT

• Hughes H90 B-34 API Hughes H90


Threading and Grooving

NUT
Toolholder (Metric)

• Rotary Shoulder B-35

• Round B-35
BOLT
• VAM B-36
API Rotary Shoulder
• X-Line B-36 NUT

• NPT B-36

• TNMC- API BOLT

• Buttress Thread B-43 API Round


NUT
• Hughes H90 B-43

• Rotary Shoulder B-44


Threading and Grooving

BOLT
• Round B-44
API VAM
• VAM B-45 NUT
Spare Parts

• X-Line B-45

BOLT

API Extreme Line


NUT

BOLT

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-28
®

DORIAN TOOL INT'L


615 COUNTY ROAD 219
EAST BERNARD, TX 77435
1-800-627-0266
979-282-2861
On Edge Threading Insert Identification System

FAX: 979-282-2951

B-29
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Spare Parts Toolholder (Metric) Toolholder (Inch) Inserts Technical Data
®

Threading & Grooving Technical Data

Threading & Grooving Insert Grade Selection Chart


Threading and Grooving
Technical Data

Finishing Medium Roughing


Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
Low Carbon Steel C7-8 C6-7 C5-6 C5 C5
and Free Machine Steel P 05 P 15 P 25 P 35 P 45
Carbon Steel, Alloy Steel

and Tool Steel, <35 HRC D A S K 10
D C 656
Martensitic-Ferritic, 400
DHK425
series and PH Stainless Steel

Austenitic Stainless Steel C3-4 C2-3 C2 C2 C1-2


200 and 300 series M05 M15 M25 M35 M45
Threading and Grooving

D A S K 10
D V K 10
DHK425
Inserts

Ductile Cast Iron C3-4 C2-3 C2 C2 C1-2


Malleable Cast Iron M05 M15 M25 M35 M45
Gray Cast Iron
D A S K 10
D V K 10
DHK425

Free Machining Alloy C3-4 C2-3 C2 C2 C1-2


Aluminum Alloy K 05 K 15 K 25 K 35 K 45
Threading and Grooving

Magnesium Alloy
Low Silicon <12.2% D A S K 10
Toolholder (Inch)

High Silicon >12.2% D V K 10


DHK425

Zirconium, Manganese C3-4 C2-3 C2 C2 C1-2


Tin Alloys, Lead Alloys, Cast K 05 K 15 K 25 K 35 K 45
Copper, Brass, Bronz e, Zinc
Tungsten Alloys D A S K 10
Compact Graphite Iron D V K 10
Nylon, Plastic Rubber, Phenolics DHK425

High Temper Alloy Cobalt Base C3-4 C2-3 C2 C2 C1-2


High Temper Alloy Iron Base K 05 K 15 K 25 K 35 K 45
Threading and Grooving

High Temper Alloy Nickel Base


Toolholder (Metric)

Titanium and Titanium Alloy D A S K 10


D V K 10
DHK425

Threading & Grooving Insert Grade Specifications


Insert Grade ANSI ISO Coating Grade Description First Choice
P15-35 Well balanced thermal deformation resistant substrate Threading carbon steel
with cobalt enriched periphery. materials.
C5-C6 CVD-TiN-TiCN-TiN
D C 656

P05-15 Very fine and tough micrograined substrate, abrasion Threading ferrous and non-
Threading and Grooving

M05-15 and wear resistance for high performance. ferrous materials at high speed
C3 in dry or wet conditions.
K05-15 PVD-TiN-TiAlN-Multi-Layer
DASK10 C7
K05-15
Spare Parts

K05-15
M05-15 Very fine and tough micrograined substrate, makes the Threading most ferrous and non
C6 K05-20 best insert for threading most ferrous and non ferrous ferrous materials.
PVD-TiN materials at medium to high speed.
D V K 10 C2 K05-20
K05-20
P20-40 Fine and tough micrograined substrate, excellent Threading under tough and
M15-35 resistance to mechanical and thermal shock, withstands difficult conditions.
C5 K20-35 PVD-TiAlN-Heat Resistant high cutting temperatures.
D H K 425
K20-35
K20-35

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-30
®

TNMA - On Edge Threading & Grooving Inserts

TNMA-NV "V" Thread (Negative Rake) Application

Threading and Grooving


Material Application Insert Data Description

Technical Data
TNMA-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum & H.T.A.
“V” Thread D esc. Faster <———————> Slower Faster <———————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TNMA-32NV       .375 .125 .150
.005
8-36
.003
TNMA-43NV       .500 .187 .203
.005
5-24

TNMA-43NV .010       .500 .187 .203 .010 4-20


.003
TNMA-44NV       .500 .250 .203
.005
4-24

Threading and Grooving


.008
TNMA-54NV       .625 .250 .250
.010
4-20 • Three cutting edges
• Negative rake
TNMA-54NV .010       .625 .250 .250 .010 4-20
• “A” style hole

Inserts
TNMA-54NV .020       .625 .250 .250 .020 4-12 • Multi-locking system
• General tooth form is designed to
TNMA-54NV .025       .625 .250 .250 .025 4-8 handle a range of sizes of TPI
I.C. • O.D. and I.D. threading
TNMA-54NV .038       .625 .250 .250 .038 4-6
T
• Left and right direction
60° .008
TNMA-64NV       .750 .250 .312
.010
4-20 • 60° "V" thread
.008
TNMA-66NV       .750 .375 .312
.010
3-12

Threading and Grooving


Toolholder (Inch)
Surface Feed Per Minute Formula
SFM Formula
Inch Measurements Metric Measurements
Dm = Diameter of part (DIA) Inch Metric
πx D xn πxD xn

Threading and Grooving


Cutting Speed m m
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =

Toolholder (Metric)
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min

Threading Quick Reference Chart


Threading and Grooving

Important!!! z - First Choice


All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
~ - Alternative Choice
Spare Parts

For optimum results, select


the threading insert grade Cutting Speed Medium Medium Very High Medium
according to: Cutting Condition Wet Wet Wet-Dry Wet-Dry

• Material Material D C 656 D V K 10 DASK10 D H K 425

• Cutting speed Alloy Steel z ~ ~

• Cutting condition Stainless Steel ~ z ~ ~

• Insert geometry Cast Iron ~ z ~ ~


Aluminum z ~ ~
• Chipbreaker
High Temper Alloy z ~ ~
• Edge preparation

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-31
®

TNMA - On Edge Threading & Grooving Inserts

TNMA-NT ACME Thread (Negative Rake) Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch


& Alloy Steel Aluminum, & H.T.A
Hole
Faster <——————> Slower Faster <——————> Slower I.C. Thick Width TPI
D i a.
First First
Choice Choice
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
TNMA-NT
TNMA-32NT-6P       .375 .125 .150 .0566 6
ACME Thread
TNMA-32NT-8P       .375 .125 .150 .0411 8

TNMA-32NT-10P       .375 .125 .150 .0319 10

     
Threading and Grooving

TNMA-32NT-12P .375 .125 .150 .0283 12

TNMA-32NT-14P       .375 .125 .150 .0239 14 • Tolerance Class: 3G


TNMA-32NT-16P       .375 .125 .150 .0206 16 • Three cutting edges
Inserts

• Negative rake
TNMA-43NT-4P       .500 .187 .203 .0875 4
• “A” style hole
TNMA-43NT-5P       .500 .187 .203 .0689 5 • Multi-locking system
• Specific insert for every TPI
TNMA-43NT-6P       .500 .187 .203 .0566 6
• O.D. and I.D. threading
TNMA-43NT-8P       .500 .187 .203 .0411 8 • Left and right direction
• ACME thread
TNMA-43NT-10P       .500 .187 .203 .0319 10

TNMA-43NT-12P       .500 .187 .203 .0283 12

I.C. W 29° TNMA-43NT-14P       .500 .187 .203 .0239 14


Threading and Grooving

T
TNMA-43NT-16P       .500 .187 .203 .0206 16
Toolholder (Inch)

TNMA-54NT-3P       .625 .250 .250 .1184 3

TNMA-54NT-4P       .625 .250 .203 .0875 4

TNMA-54NT-5P       .625 .250 .203 .0689 5

TNMA-55NT-2.5P       .625 .312 .203 .1431 2.5

TNMA-66NT-2P       .750 .375 .312 .1802 2

TNMA-NT-S
Stub ACME Thread
TNMA-NT-S Stub ACME Thread (Negative Rake) Application
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. Thick
Hole
D i a.
Width TPI Description
Threading and Grooving

TNMA-32NT-6P-S       .375 .125 .150 .0652 6


Toolholder (Metric)

TNMA-32NT-8P-S       .375 .125 .150 .0476 8

TNMA-32NT-10P-S       .375 .125 .150 .0370 10

TNMA-32NT-12P-S       .375 .125 .150 .0326 12

TNMA-32NT-14P-S       .375 .125 .150 .0276 14 • Tolerance Class: 2G


• Three cutting edges
TNMA-32NT-16P-S       .375 .125 .150 .0238 16
• Negative rake
TNMA-43NT-4P-S       .500 .187 .203 .1004 4 • “A” style hole
TNMA-43NT-5P-S       .500 .187 .203 .0793 5 • Multi-locking system
• Specific insert for every TPI
TNMA-43NT-6P-S       .500 .187 .203 .0652 6
• O.D. and I.D. threading
TNMA-43NT-8P-S       .500 .187 .203 .0476 8 • Left and right direction
Threading and Grooving

I.C. W 29° • Stub ACME thread


TNMA-43NT-10P-S       .500 .187 .203 .0370 10
T
Spare Parts

TNMA-43NT-12P-S       .500 .187 .203 .0326 12

TNMA-43NT-14P-S       .500 .187 .203 .0276 14

TNMA-43NT-16P-S       .500 .187 .203 .0238 16

TNMA-54NT-3P-S       .625 .250 .250 .1356 3

TNMA-54NT-4P-S       .625 .250 .250 .1004 4

TNMA-54NT-5P-S       .625 .250 .250 .0793 5

TNMA-66NT-2P-S       .750 .375 .312 .2060 2

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-32
®

TNMA - On Edge Threading & Grooving Inserts

TNMA-NG Grooving (Negative Rake) Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
TNMA-NG Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions
& Alloy Steel Aluminum & H.T.A.
Grooving
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width Depth
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

TNMA-32NG-031       .375 .125 .150 .031 .075

TNMA-32NG-062       .375 .125 .150 .062 .150

TNMA-32NG-094       .375 .125 .150 .094 .150

TNMA-32NG-125       .375 .125 .150 .125 .150

Threading and Grooving


TNMA-32NGR-031       .375 .125 .150 .031 .075 • Three cutting edges
• Negative rake
TNMA-32NGR-062       .375 .125 .150 .062 .150
• “A” style hole

Inserts
TNMA-32NGR-094       .375 .125 .150 .094 .150 • Multi-locking system
• A wide range of groove widths are
TNMA-32NGL-031       .375 .125 .150 .031 .075 available

I.C. TNMA-32NGL-062       .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
configuration
TNMA-32NGL-094       .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
TNMA-43NG-062       .500 .187 .203 .062 .156
NG
TNMA-43NG-094       .500 .187 .203 .094 .156

TNMA-43NG-125       .500 .187 .203 .125 .215

Threading and Grooving


TNMA-43NG-156       .500 .187 .203 .156 .215
NGL

Toolholder (Inch)
TNMA-43NG-187       .500 .187 .203 .187 .215

TNMA-43NGR-062       .500 .187 .203 .062 .156

TNMA-43NGR-094       .500 .187 .203 .094 .156


NGR
TNMA-43NGR-125       .500 .187 .203 .125 .215

T W TNMA-43NGR-156       .500 .187 .203 .156 .215

TNMA-43NGL-062       .500 .187 .203 .062 .156

TNMA-43NGL-094       .500 .187 .203 .094 .156

TNMA-43NGL-125       .500 .187 .203 .125 .215

Threading and Grooving


TNMA-43NGL-156       .500 .187 .203 .156 .215

Toolholder (Metric)
TNMA-44NG-250       .500 .250 .203 .250 .215

TNMA-54-NG-125       .625 .250 .250 .125 .275

TNMA-54-NG-187       .625 .250 .250 .187 .275

TNMA-54-NG-250       .625 .250 .250 .250 .275

TNMA-54-NGR-125       .625 .250 .250 .125 .275

TNMA-54-NGR-187       .625 .250 .250 .187 .275

TNMA-54-NGL-125       .625 .250 .250 .125 .275

TNMA-54-NGL-187       .625 .250 .250 .187 .275


Threading and Grooving

TNMA-55-NG-312       .625 .312 .250 .312 .275

TNMA-64-NG-250       .750 .250 .312 .250 .335


Spare Parts

TNMA-66-NG-375       .750 .375 .312 .375 .335

TNMA-67-NG-437       .750 .437 .312 .437 .335

TNMA-69-NG-562       .750 .562 .312 .562 .335

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-33
®

TNMA - API - On Edge Threading & Grooving Inserts

External & Internal - TNMA - API Buttress Thread (Negative Rake)


Application
Threading and Grooving

Material Description
Insert Data Connection
Ap plication
Technical Data

TNMA-API D esc.
Carbon Steel No. or Siz e
Buttress Thread & Alloy Steel
Insert Dimensions Pitch

Faster <——————> Slower


First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425

TNMA-43-8B75-E TNMA-43-8B75-I    .500 .189 .203 .750 8 US Imprd Buttress

TNMA-44-5B75-E TNMA-44-5B75-I    .500 .252 .203 .750 5 4.5 = 13.375

TNMA-54-5B1-E TNMA-54-5B1-I    .625 .252 .250 1.00 5 16 and Larger

  
Threading and Grooving

TNMA-54-5B75-E TNMA-54-5B75-I .625 .252 .250 .750 5 4.5 = 13.375


External α = 1/2 arctg (IFP/12)
TNMA-54-5B1-E-FC TNMA-54-5B1-I-FC    .625 .252 .250 1.00 5 16 and Larger
• Tolerance Class:
TNMA-54-5B75-E-FC TNMA-54-5B75-I-FC    .625 .252 .250 .750 5 4.5 = 13.375 Standard API
Inserts

• Three cutting edges


• Negative rake

I.C.
• “A” style hole
• Multi-locking system
T
• Specific Insert for every TPI
• O.D. and I.D. threading
Internal • Left and right direction
• API buttress thread
Threading and Grooving
Toolholder (Inch)

I.C.

External & Internal - TNMA - API Hughes H90 Thread (Negative Rake) Application
Hole Description
TNMA-API External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI
Hughes H90 Thread
TNMA-55-H902-E TNMA-55-H902-I    .625 .312 .250 2.00 3.5 3.2 - 6.625 H90

TNMA-55-H903-E TNMA-55-H903-I    .625 .312 .250 3.00 3.5 7 - 8.625 H90


Threading and Grooving

  
Toolholder (Metric)

TNMA-56-H90S-E TNMA-56-H90S-I .625 .375 .250 1.25 3 2.375 - 3.5 Slimline

α = 1/2 arctg (IFP/12)


• Tolerance Class:
Standard API
• Three cutting edges

External • Negative rake


• “A” style hole
• Multi-locking system
• O.D. and I.D. threading
• Left and right direction
• API hughes H90 thread
Threading and Grooving

I.C.

T
Spare Parts

Internal

I.C.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-34
®

TNMA - API - On Edge Threading & Grooving Inserts

External & Internal - TNMA - API Rotary Shoulder Thread (Negative Rake)
Application

Threading and Grooving


Material Description
TNMA-API
Insert Data Connection
Ap plication

Technical Data
D esc.
Rotary Shoulder Carbon Steel No. or Siz e
Insert Dimensions Pitch
Thread & Alloy Steel
Faster <——————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425
3.5 FH,
TNMA-54-530-E TNMA-54-530-I    .625 .250 .250 3.0 5
2.375 - 4.5 Reg
5.5 FH, 6.625 FH,
TNMA-55-425-E TNMA-55-425-I    .625 .312 .250 2.0 4
6.625 Reg
NC23 - NC50,
TNMA-55-428-E TNMA-55-428-I    .625 .312 .250 2.0 4
2.375 - 5.5IF

Threading and Grooving


External TNMA-55-42F-E TNMA-55-42F-I    .625 .312 .250 2.0 4 VO.065
α = 1/2 arctg (IFP/12)
5.5, 7.625,
TNMA-55-435-E TNMA-55-435-I    .625 .312 .250 3.0 4
8.625 Reg. • Tolerance Class:
TNMA-55-438-E TNMA-55-438-I    .625 .312 .250 3.0 4 NC56 - NC71 Standard API

Inserts
3.5FH, • Three cutting edges
TNMA-55-530-E TNMA-55-530-I    .625 .312 .250 3.0 5
2.375 -4.5 Reg. • Negative rake
I.C. TNMA-55-4APAC-E TNMA-55-4PAC-I    .625 .312 .250 1.5 4 American Open Hole • “A” style hole
• Multi-locking system
T
• Specific insert for every TPI
• O.D. and I.D. threading
Internal • Right direction
• API rotary shoulder thread

Threading and Grooving


Toolholder (Inch)
I.C.

External & Internal - TNMA - API Round Thread (Negative Rake) Application
TNMA-API External Internal D A S K 10 D C 656 DHK425 I.C. Thick
Hole
TPF TPI Description
D i a.
Round Thread
TNMA-43-8RD-E TNMA-43-8RD-I    .500 .189 .203 .750 8 ---

TNMA-43-10RD-E TNMA-43-10RD-I    .500 .189 .203 .750 10 ---

TNMA-54-8RD-E TNMA-54-8RD-I    .625 .252 .250 .750 8 ---

Threading and Grooving


Toolholder (Metric)
• Tolerance Class:
Standard API RD
• Three cutting edges
• Negative rake
External • “A” style hole
• Multi-locking system
• Specific insert for every TPI
• O.D. and I.D. threading
• Right direction
• API round thread
I.C.
Threading and Grooving

Internal
Spare Parts

I.C.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-35
®

TNMA - API - On Edge Threading & Grooving Inserts

TNMA-API External & Internal - TNMA - API VAM Thread (Negative Rake)
Application
Threading and Grooving

VAM Thread Material


Insert Data Connection Description
Ap plication
Technical Data

D esc.
Carbon Steel No. or Siz e
Insert Dimensions Pitch
& Alloy Steel
Faster <——————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425

TNMA-43-6VAM-E TNMA-43-6VAM-I    .500 .189 .203 .750 6 ---


External: shown
TNMA-43-8VAM-E TNMA-43-8VAM-I    .500 .189 .203 .750 8 ---
Internal: opposite
TNMA-54-5VAM-E TNMA-54-5VAM-I    .625 .252 .250 .750 5 ---

α = 1/2 arctg (IFP/12)


Threading and Grooving

• Tolerance Class:
Standard API
• Three cutting edges
Inserts

I.C. • Negative rake


T • “A” style hole
• Multi-locking system
• Specific insert for every TPI
• O.D. and I.D. threading
• Right direction
• API VAM thread
TNMA-API
X-Line Thread
External & Internal - TNMA - API X-Line Thread (Negative Rake) Application
Threading and Grooving

Hole
External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
Toolholder (Inch)

TNMA-54-5XL12-E TNMA-54-5XL12-I    .625 .252 .203 1.25 5 8.625 -10.75

TNMA-54-6XL15-E TNMA-54-6XL15-I    .625 .252 .203 1.50 6 5 - 7.625

TNMA-54-6XL75-E TNMA-54-6XL75-I    .625 .252 .250 0.75 6 ---

External: shown α = 1/2 arctg (IFP/12)


Internal: opposite • Tolerance Class:
Standard API
• Three cutting edges
• Negative rake
• “A” style hole
Threading and Grooving

• Multi-locking system
Toolholder (Metric)

• Specific Insert for every TPI


I.C.
• O.D. and I.D. threading
T
• Right direction
• API extreme line thread

TNMA-
API NPT Thread
External & Internal - TNMA - API NPT Thread (Negative Rake) Application
Hole
External Internal D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
TNMA-43-8NPT-E TNMA-43-8NPT-I    .500 .189 .203 .750 8.0 ---

TNMA-43-11.5NPT-E TNMA-43-11.5NPT-I    .500 .189 .203 .750 11.5 ---


Threading and Grooving

External: shown • Tolerance Class:


Internal: opposite Standard NPT
Spare Parts

• Three cutting edges


• "A" style hole
• Multi lock locking system
• More versatile insert, can be
used for both internal and external
threading applications
• Specific insert for every TPI
I.C. • O.D. and I.D. threading
T
• API NPT (national pipe thread)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-36
®

TPMA - On Edge Threading & Grooving Inserts

TPMA-NV "V" Thread (5° Positive Rake) Application

Threading and Grooving


Material Application Insert Data Description

Technical Data
TPMA-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum & H.T.A.
“V” Thread D esc. Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TPMA-32NV       .375 .125 .150
.005
8-36
.003
TPMA-43NV       .500 .187 .203
.005
5-24
.003
TPMA-44NV       .500 .250 .203
.005
5-24
.008
TPMA-54NV       .625 .250 .250 4-20

Threading and Grooving


.010
TPMA-64NV       .750 .250 .312
.008
4-20 • Three cutting edges
.010
• 5° positive rake
.008
TPMA-66NV       .750 .375 .312
.010
3-12 • “A” style hole

Inserts
• Multi-locking system
• General tooth form is designed to
I.C. handle a range of sizes of TPI
• O.D. and I.D. threading
T 60°
• Left and right direction
• 60° “V” thread

TPMA-NT ACME Thread (5° Positive Rake) Application

Threading and Grooving


Hole
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. Thick
D i a.
Width TPI Description

Toolholder (Inch)
TPMA-32NT-6P       .375 .125 .150 .0566 6

TPMA-32NT-8P       .375 .125 .150 .0411 8

TPMA-32NT-10P       .375 .125 .150 .0319 10


TPMA-NT
ACME Thread TPMA-32NT-12P       .375 .125 .150 .0283 12

TPMA-32NT-14P       .375 .125 .150 .0239 14 • Tolerance Class: 3G


• Three cutting edges
TPMA-32NT-16P       .375 .125 .150 .0206 16
• 5° positive rake
TPMA-43NT-4P       .500 .187 .203 .0875 4 • “A” style hole
• Multi-locking system
TPMA-43NT-5P       .500 .187 .203 .0689 5
• Specific insert for every TPI

Threading and Grooving


TPMA-43NT-6P       .500 .187 .203 .0566 6 • O.D. and I.D. threading

Toolholder (Metric)
• Left and right direction
TPMA-43NT-8P       .500 .187 .203 .0411 8
• ACME thread.
TPMA-43NT-10P       .500 .187 .203 .0319 10

TPMA-43NT-12P       .500 .187 .203 .0283 12

TPMA-43NT-14P       .500 .187 .203 .0239 14

TPMA-43NT-16P       .500 .187 .203 .0206 16

I.C. W 29°
TPMA-54NT-3P       .625 .250 .250 .1184 3

T TPMA-54NT-4P       .625 .250 .250 .0875 4

TPMA-54NT-5P       .625 .250 .250 .0689 5

TPMA-55NT-2.5P       .625 .312 .250 .1431 2.5


Threading and Grooving

TPMA-66NT-2P       .750 .375 .312 .1802 2


Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-37
®

TPMA - On Edge Threading & Grooving Inserts

TPMA-NT-S Stub ACME Thread (5° Positive Rake) Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

TPMA-NT-S Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Stub ACME Thread & Alloy Steel Aluminum & H.T.A.
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

TPMA-32NT-6P-S       .375 .125 .150 .0652 6

TPMA-32NT-8P-S       .375 .125 .150 .0476 8

TPMA-32NT-10P-S       .375 .125 .150 .0370 10

TPMA-32NT-12P-S       .375 .125 .150 .0326 12


Threading and Grooving

TPMA-32NT-14P-S       .375 .125 .150 .0276 14 • Tolerance Class: 2G


• Three cutting edges
TPMA-32NT-16P-S       .375 .125 .150 .0238 16
• 5° positive rake
Inserts

TPMA-43NT-4P-S       .500 .187 .203 .1004 4 • “A” style hole


• Multi-locking system
TPMA-43NT-5P-S       .500 .187 .203 .0793 5
• Specific insert for every TPI
I.C. W 29° TPMA-43NT-6P-S       .500 .187 .203 .0652 6 • O.D. and I.D. threading
T • Left and right direction
TPMA-43NT-8P-S       .500 .187 .203 .0476 8
• Stub ACME thread
TPMA-43NT-10P-S       .500 .187 .203 .0370 10

TPMA-43NT-12P-S       .500 .187 .203 .0326 12

TPMA-43NT-14P-S       .500 .187 .203 .0276 14


Threading and Grooving

TPMA-43NT-16P-S       .500 .187 .203 .0238 16


Toolholder (Inch)

TPMA-54NT-3P-S       .625 .250 .250 .1356 3

TPMA-54NT-4P-S       .625 .250 .250 .1004 4

TPMA-54NT-5P-S       .625 .250 .250 .0793 5

TPMA-66NT-2P-S       .750 .375 .312 .2060 2

SAV
E
O N MONEY
SET
S!!
F45 Face Mill Set SNR Threading
Threading and Grooving
Toolholder (Metric)

Set Offers:
• 1 45° Face Mill
• 10 Inserts
Cutting Rake - 20° Bar Set
for 20° positive square inserts
• Torx screw locking system
• For I.D. threading
• High positive • Uses laydown inserts Set Offers:
• Low cutting force • Insert is locked down in the • 1 Toolholder
• Less horsepower horizontal position allowing for • 10 Inserts
threading of smaller bores
Use as a side cutting indexable 45° face
mill series, offered in 3/4" and R8 shanks.
This tool uses a 20° positive rake square X 10 PCS.
insert, set at positive cutting rake angles,
allowing for maximum cutting performance. • Three cutting edges
Threading and Grooving

• Torx screw locking system


• 3/4” & R8 shank • High rate of material removal • General tooth form to handle a
• High positive square • Torx screw locking system
X 10 PCS. variety of sizes
Spare Parts

inserts, 20° clearance • Index insert with four (4) • 60° “V” threading
cutting edges
13 pc. Set Includes 13 pc. Set Includes
Part No. Shank Cut Cut (1) (1) Part No. Shank Min. (1)
(10) TP I (1) (10)
733101- Siz e Dia. Depth 45° Torx (1) 733101- Siz e Bore Torx (1)
Inserts Boring Bar Inserts
Face Mill K ey K ey
85381 .750 2.095 .281 F45-150-SE12-075 SEHW-1204- Storage 85276 0.75 0.95 8-48 SNR075-70-16 Storage
T-20 16IR-AG60-DC656 T-10
85382 R8 3.095 .281 F45-250-SE12-R8 AFEN-DHCP35M B ox 85280 1.00 1.15 8-48 SNR100-80-16 B ox

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-38
®

TPMA - On Edge Threading & Grooving Inserts

TPMA-NG Grooving (5° Positive Rake) Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
TPMA-NG Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions
& Alloy Steel Aluminum & H.T.A.
Grooving
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width Depth
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

TPMA-32NG-031       .375 .125 .150 .031 .075

TPMA-32NG-062       .375 .125 .150 .062 .150

TPMA-32NG-094       .375 .125 .150 .094 .150

TPMA-32NG-125       .375 .125 .150 .125 .150

Threading and Grooving


TPMA-32NGR-031       .375 .125 .150 .031 .075 • Three cutting edges
• 5° positive rake
TPMA-32NGR-062       .375 .125 .150 .062 .150
• “A” style hole

Inserts
TPMA-32NGR-094       .375 .125 .150 .094 .150 • Multi-locking system
• A wide range of groove widths are
TPMA-32NGL-031       .375 .125 .150 .031 .075 available

I.C. TPMA-32NGL-062       .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
configuration
TPMA-32NGL-094       .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
NG TPMA-43NG-062       .500 .187 .203 .062 .156

TPMA-43NG-094       .500 .187 .203 .094 .156

TPMA-43NG-125       .500 .187 .203 .125 .215

Threading and Grooving


TPMA-43NG-156       .500 .187 .203 .156 .215
NGL

Toolholder (Inch)
TPMA-43NG-187       .500 .187 .203 .187 .215

TPMA-43NGR-062       .500 .187 .203 .062 .156

TPMA-43NGR-094       .500 .187 .203 .094 .156


NGR
TPMA-43NGR-125       .500 .187 .203 .125 .215
T W
TPMA-43NGR-156       .500 .187 .203 .156 .215

TPMA-43NGL-062       .500 .187 .203 .062 .156

TPMA-43NGL-094       .500 .187 .203 .094 .156

TPMA-43NGL-125       .500 .187 .203 .125 .215

Threading and Grooving


TPMA-43NGL-156       .500 .187 .203 .156 .215

Toolholder (Metric)
TPMA-44NG-250       .500 .250 .203 .250 .215

TPMA-54-NG-125       .625 .250 .250 .125 .275

TPMA-54-NG-187       .625 .250 .250 .187 .275

TPMA-54-NG-250       .625 .250 .250 .250 .275

TPMA-54-NGR-125       .625 .250 .250 .125 .275

TPMA-54-NGR-187       .625 .250 .250 .187 .275

TPMA-54-NGL-125       .625 .250 .250 .125 .275

TPMA-54-NGL-187       .625 .250 .250 .187 .275


Threading and Grooving

TPMA-55-NG-312       .625 .312 .250 .312 .275

TPMA-64-NG-250       .750 .250 .312 .250 .335


Spare Parts

TPMA-66-NG-375       .750 .375 .312 .375 .335

TPMA-67-NG-437       .750 .437 .312 .437 .335

TPMA-69-NG-562       .750 .562 .312 .562 .335

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-39
®

TNMC - On Edge Threading & Grooving Inserts

TNMC-NV "V" Thread (Negative Rake) Application


Threading and Grooving

Material Application Insert Data Description


Technical Data

TNMC-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
“V” Thread & Alloy Steel Aluminum & H.T.A.
D esc. Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TNMC-32NV       .375 .125 .150
.005
8-36
.003
TNMC-43NV       .500 .187 .203
.005
5-24

TNMC-43NV .010       .500 .187 .203 .010 5-24


.003
TNMC-44NV       .500 .250 .203 5-24
Threading and Grooving

.005
.008 • Three cutting edges
TNMC-54NV       .625 .250 .250
.010
4-20
• Negative rake
TNMC-54NV .010       .625 .250 .250 .010 4-20
• “C” style hole
Inserts

TNMC-54NV .020       .625 .250 .250 .020 4-12 • Torx screw locking system
• General tooth form is designed to
TNMC-54NV .025       .625 .250 .250 .025 4-8 handle a range of sizes
I.C. • O.D. and I.D. threading
TNMC-54NV .038       .625 .250 .250 .038 4-6
T 60° • Left and right direction
.008
TNMC-64NV       .750 .250 .312
.010
4-20 • 60° “V” thread
.008
TNMC-66NV       .750 .375 .312
.010
3-12
Threading and Grooving
Toolholder (Inch)

TNMC-NT ACME Thread (Negative Rake) Application


Hole
TNMC-NT D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. Thick
D i a.
Width TPI Description
ACME Thread TNMC-32NT-6P       .375 .125 .150 .0566 6

TNMC-32NT-8P       .375 .125 .150 .0411 8

TNMC-32NT-10P       .375 .125 .150 .0319 10

TNMC-32NT-12P       .375 .125 .150 .0283 12

TNMC-32NT-14P       .375 .125 .150 .0239 14 • Tolerance Class: 3G


TNMC-32NT-16P       .375 .125 .150 .0206 16 • Three cutting edges
• Negative rake
Threading and Grooving

TNMC-43NT-4P       .500 .187 .203 .0689 4 • “C” style hole


Toolholder (Metric)

TNMC-43NT-5P       .500 .187 .203 .0689 5 • Torx screw locking system


• O.D. and I.D. threading
TNMC-43NT-6P       .500 .187 .203 .0566 6
• Left and right direction
TNMC-43NT-8P       .500 .187 .203 .0411 8 • ACME thread

TNMC-43NT-10P       .500 .187 .203 .0319 10

I.C. W 29° TNMC-43NT-12P       .500 .187 .203 .0283 12


T
TNMC-43NT-14P       .500 .187 .203 .0239 14

TNMC-43NT-16P       .500 .187 .203 .0206 16

TNMC-54NT-3P       .625 .250 .250 .1184 3

TNMC-54NT-4P       .625 .250 .203 .0875 4


Threading and Grooving

TNMC-54NT-5P       .625 .250 .203 .0689 5


Spare Parts

TNMC-55NT-2.5P       .625 .312 .203 .1431 2.5

TNMC-66NT-2P       .750 .375 .312 .1802 2

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-40
®

TNMC - On Edge Threading & Grooving Inserts

TNMC-NT-S Stub ACME Thread (Negative Rake) Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
TNMC-NT-S Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Stub ACME Thread & Alloy Steel Aluminum & H.T.A.
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

TNMC-32NT-6P-S       .375 .125 .150 .0652 6

TNMC-32NT-8P-S       .375 .125 .150 .0476 8

TNMC-32NT-10P-S       .375 .125 .150 .0370 10

TNMC-32NT-12P-S       .375 .125 .150 .0326 12

Threading and Grooving


TNMC-32NT-14P-S       .375 .125 .150 .0276 14 • Tolerance class: 2G
• Three cutting edges
TNMC-32NT-16P-S       .375 .125 .150 .0238 16
• Negative rake

Inserts
TNMC-43NT-4P-S       .500 .187 .203 .1004 4 • “C” style hole
• Torx screw locking system
TNMC-43NT-5P-S       .500 .187 .203 .0793 5
• Specific insert for every TPI
I.C. W 29° TNMC-43NT-6P-S       .500 .187 .203 .0652 6 • O.D. and I.D. threading
T • Left and right direction
TNMC-43NT-8P-S       .500 .187 .203 .0476 8
• Stub ACME thread
TNMC-43NT-10P-S       .500 .187 .203 .0370 10

TNMC-43NT-12P-S       .500 .187 .203 .0326 12

TNMC-43NT-14P-S       .500 .187 .203 .0276 14

Threading and Grooving


TNMC-43NT-16P-S       .500 .187 .203 .0238 16

Toolholder (Inch)
TNMC-54NT-3P-S       .625 .250 .250 .1356 3

TNMC-54NT-4P-S       .625 .250 .250 .1004 4

TNMC-54NT-5P-S       .625 .250 .250 .0793 5

TNMC-66NT-2P-S       .750 .375 .312 .2060 2

The TruJaws chuck adapter is designed to hold the soft top jaws in a positive
TJP CNC Power Chuck Adapters position while being remachined.

Threading and Grooving


The TruJaws operation is based on the principal of a manual chuck.

Toolholder (Metric)
Machine soft top jaws
on power and manual The scroll gear opens and closes the pronged jaws, giving infinite adjustment
chucks in 60 seconds to for machining any required diameter.
improve machining
quality and productivity. For maximum capability of the TruJaws adapter, the jaws are reversible. Match
the number on the body with the number on the jaws.

The chuck jaw diameter The chuck jaw diameter is


is turned too small, turned too large, causing
causing the jaws to hold the jaws to hold the part
the part with only the with only the inside edge.
outside edges. This This reduces the holding
reduces the holding pressure and can mar the
pressure and can mar part surface.
the part surface.
Threading and Grooving

• O.D. & I.D. soft jaw machining


• Minimum stock removal Machining I.D. of soft jaws
Spare Parts

• Perfect concentricity & on the lathe


squareness of jaws
• Maximum rigidity of jaws
Chuck jaws are turned to the correct diameter, so that the part
Replaces thousands of rings and spiders is held with the maximum surface area. This increases the
holding force and reduces marring of the part surface.
Call Technical Assistance for further details on this tool.
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further
information or to request a catalog, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-41
®

TNMC - On Edge Threading & Grooving Inserts

TNMC-NG Grooving (Negative Rake) Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

TNMC-NG Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions


& Alloy Steel Aluminum & H.T.A.
Grooving
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width Depth
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

TNMC-32NG-031       .375 .125 .150 .031 .075

TNMC-32NG-062       .375 .125 .150 .062 .150

TNMC-32NG-094       .375 .125 .150 .094 .150

TNMC-32NG-125       .375 .125 .150 .125 .150


Threading and Grooving

TNMC-32NGR-031       .375 .125 .150 .031 .075 • Three cutting edges


• Negative rake
TNMC-32NGR-062       .375 .125 .150 .062 .150
• “C” style hole
Inserts

TNMC-32NGR-094       .375 .125 .150 .094 .150 • Torx screw locking system
• A wide range of groove widths are
TNMC-32NGL-031       .375 .125 .150 .031 .075 available
TNMC-32NGL-062       .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
I.C.
configuration
TNMC-32NGL-094       .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
TNMC-43NG-062       .500 .187 .203 .062 .156
NG
TNMC-43NG-094       .500 .187 .203 .094 .156

TNMC-43NG-125       .500 .187 .203 .125 .215


Threading and Grooving

TNMC-43NG-156       .500 .187 .203 .156 .215


Toolholder (Inch)

NGL
TNMC-43NG-187       .500 .187 .203 .187 .215

TNMC-43NGR-062       .500 .187 .203 .062 .156

TNMC-43NGR-094       .500 .187 .203 .094 .156


NGR
TNMC-43NGR-125       .500 .187 .203 .125 .215

T W TNMC-43NGR-156       .500 .187 .203 .156 .215

TNMC-43NGL-062       .500 .187 .203 .062 .156

TNMC-43NGL-094       .500 .187 .203 .094 .156

TNMC-43NGL-125       .500 .187 .203 .125 .215


Threading and Grooving

TNMC-43NGL-156       .500 .187 .203 .156 .215


Toolholder (Metric)

TNMC-44NG-250       .500 .250 .203 .250 .215

TNMC-54-NG-125       .625 .250 .250 .125 .275

TNMC-54-NG-187       .625 .250 .250 .187 .275

TNMC-54-NG-250       .625 .250 .250 .250 .275

TNMC-54-NGR-125       .625 .250 .250 .125 .275

TNMC-54-NGR-187       .625 .250 .250 .187 .275

TNMC-54-NGL-125       .625 .250 .250 .125 .275

TNMC-54-NGL-187       .625 .250 .250 .187 .275


Threading and Grooving

TNMC-55NG-312       .625 .312 .250 .312 .275

TNMC-64-NG-250       .750 .250 .312 .250 .335


Spare Parts

TNMC-66-NG-375       .750 .375 .312 .375 .335

TNMC-67-NG-437       .750 .437 .312 .437 .335

TNMC-69-NG-562       .750 .562 .312 .562 .335

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-42
®

TNMC - API - On Edge Threading & Grooving Inserts

External & Internal - TNMC - API Buttress Thread (Negative Rake)


Application

Threading and Grooving


Material Description
Insert Data Connection
Ap plication

Technical Data
TNMC-API D esc.
Carbon Steel No. or Siz e
Buttress Thread & Alloy Steel
Insert Dimensions Pitch

Faster <——————> Slower


First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425

TNMC-43-8B75-E TNMC-43-8B75-I    .500 .189 .203 .750 8 US Imprd Buttress

TNMC-44-5B75-E TNMC-44-5B75-I    .500 .252 .203 .750 5 4.5 = 13.375

TNMC-54-5B1-E TNMC-54-5B1-I    .625 .252 .250 1.00 5 16 and Larger

Threading and Grooving


TNMC-54-5B75-E TNMC-54-5B75-I   .625 .252 .250 .750 5 4.5 = 13.375
External
TNMC-54-5B1-E-FC TNMC-54-5B1-I-FC    .625 .252 .250 1.00 5 16 and Larger • Tolerance Class:
Standard API
TNMC-54-5B75-E-FC TNMC-54-5B75-I-FC    .625 .252 .250 .750 5 4.5 = 13.375 • Three cutting edges

Inserts
• “C” style hole
• Torx screw locking system

I.C.
• Specific insert for every TPI
• O.D. and I.D. threading
T
• Right direction
• API buttress thread
Internal

Threading and Grooving


Toolholder (Inch)
I.C.

TNMC-API External & Internal - TNMC - API Hughes H90 Thread (Negative Rake) Application
Hughes H90 Thread External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
Hole
TPF TPI Description
D i a.
TNMC-55-H902-E TNMC-55-H902-I    .625 .312 .250 2.00 3.5 3.2 - 6.625 H90

TNMC-55-H903-E TNMC-55-H903-I    .625 .312 .250 3.00 3.5 7 - 8.625 H90

Threading and Grooving


TNMC-56-H90S-E TNMC-56-H90S-I    .625 .375 .250 1.25 3 2.375 - 3.5 Slimline

Toolholder (Metric)
α = 1/2 arctg (IFP/12)
• Tolerance Class:
Standard API
External • Three cutting edges
• Negative rake
• “C” style hole
• Torx screw locking system
• Specific insert for every TPI
• O.D. and I.D. threading
I.C. • Right direction
T • API hughes H90 thread.
Threading and Grooving

Internal
Spare Parts

I.C.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-43
®

TNMC - API - On Edge Threading & Grooving Inserts

External & Internal - TNMC - API Rotary Shoulder Thread (Negative Rake)
Application
Threading and Grooving

Material Description
Insert Data Connection
TNMC-API Ap plication
Technical Data

D esc.
Rotary Shoulder Carbon Steel No. or Siz e
Insert Dimensions Pitch
Thread & Alloy Steel
Faster <——————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425
3.5 FH,
TNMC-54-530-E TNMC-54-530-I    .625 .250 .250 3.0 5
2.375 - 4.5 Reg
5.5 FH, 6.625 FH,
TNMC-55-425-E TNMC-55-425-I    .625 .312 .250 2.0 4
6.625 Reg
NC23 - NC50,
TNMC-55-428-E TNMC-55-428-I    .625 .312 .250 2.0 4
2.375 - 5.5IF
Threading and Grooving

TNMC-55-42F-E TNMC-55-42F-I    .625 .312 .250 2.0 4 VO.065


External α = 1/2 arctg (IFP/12)
5.5, 7.625,
TNMC-55-435-E TNMC-55-435-I    .625 .312 .250 3.0 4
8.625 Reg. • Tolerance Class:
TNMC-55-438-E TNMC-55-438-I    .625 .312 .250 3.0 4 NC56 - NC71 Standard API
Inserts

3.5FH, • Three cutting edges


TNMC-55-530-E TNMC-55-530-I    .625 .312 .250 3.0 5
2.375 -4.5 Reg. • Negative rake

I.C. TNMC-55-4APAC-E TNMC-55-4PAC-I    .625 .312 .250 1.5 4 American Open Hole • “C” style hole
• Torx screw locking system
T
• Specific insert for every TPI
• O.D. and I.D. threading
Internal • Right direction
• API rotary shoulder thread
Threading and Grooving
Toolholder (Inch)

I.C.

External & Internal - TNMC - API Round Thread (Negative Rake) Application
Hole
TNMC-API External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
Round Thread
TNMC-43-8RD-E TNMC-43-8RD-I    .500 .189 .203 .750 8 ---

TNMC-43-10RD-E TNMC-43-10RD-I    .500 .189 .203 .750 10 ---

TNMC-54-8RD-E TNMC-54-8RD-I    .625 .252 .250 .750 8 ---


Threading and Grooving
Toolholder (Metric)

• Tolerance Class:
Standard API RD
• Three cutting edges
• Negative rake
External • “C” style hole
• Torx screw locking system
• Specific insert for every TPI
• O.D and I.D. threading
• Right direction
• API round thread
I.C.
Threading and Grooving

Internal
Spare Parts

I.C.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-44
®

TNMC - API - On Edge Threading & Grooving Inserts

External & Internal - TNMC - API VAM Thread (Negative Rake)


Application

Threading and Grooving


Material Description
Insert Data Connection
Ap plication

Technical Data
TNMC-API D esc.
Carbon Steel No. or Siz e
VAM Thread & Alloy Steel
Insert Dimensions Pitch

Faster <——————> Slower


First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425

TNMC-43-6VAM-E TNMC-43-6VAM-I    .500 .189 .203 .750 6 ---

TNMC-43-8VAM-E TNMC-43-8VAM-I    .500 .189 .203 .750 8 ---

TNMC-54-5VAM-E TNMC-54-5VAM-I    .625 .252 .250 .750 5 ---

Threading and Grooving


External α = 1/2 arctg (IFP/12)
• Tolerance Class:
Standard API

Inserts
• Three cutting edges
• Negative rake
• “C” style hole
I.C.
• Torx screw locking system
T
• Specific insert for every TPI
• O.D. and I.D. threading
Internal • Right direction
• API VAM thread

Threading and Grooving


Toolholder (Inch)
I.C.

TNMC-API External & Internal - TNMC - API X-Line Thread (Negative Rake) Application
Hole
X-LINE Thread External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick TPF TPI Description
D i a.
TNMC-54-5XL12-E TNMC-54-5XL12-I    .625 .252 .203 1.25 5 8.625 -10.75

TNMC-54-6XL15-E TNMC-54-6XL15-I    .625 .252 .203 1.50 6 5 - 7.625

Threading and Grooving


TNMC-54-6XL75-E TNMC-54-6XL75-I    .625 .252 .250 0.75 6 ---

Toolholder (Metric)
α = 1/2 arctg (IFP/12)
• Tolerance Class:
Standard API
External • Three cutting edges
• Negative rake
• “C” style hole
• Torx screw locking system
• Specific insert for every TPI
• O.D. and I.D. threading
I.C. • Right direction
• API exterme line thread
T
Threading and Grooving

Internal
Spare Parts

I.C.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-45
®

TPMC - On Edge Threading & Grooving Inserts

TPMC-NV "V" Thread (5° Positive Rake) Application


Threading and Grooving

Material Application Insert Data Description


Technical Data

TPMC-NV Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum & H.T.A.
“V” Thread D esc. Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Rad. TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.003
TPMC-32NV       .375 .125 .150
.005
8-36
.003
TPMC-43NV       .500 .187 .203
.005
5-24
.003
TPMC-44NV       .500 .250 .203
.005
4-24
.008
TPMC-54NV       .625 .250 .250 4-20
Threading and Grooving

.010
.008 • Three cutting edges
TPMC-64NV       .750 .250 .312
.010
4-20
• 5° positive rake
.008
TPMC-66NV       .750 .375 .312
.010
3-12
• “C” style hole
Inserts

• Torx screw locking system


• General tooth form is designed to
I.C. handle a range of sizes
T 60° • O.D. and I.D. threading
• Left and right direction
• 60° “V” thread
Threading and Grooving

TPMC-NT ACME Thread (5° Positive Rake) Application


Toolholder (Inch)

Hole
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. Thick
D i a.
Width TPI Description
TPMC-32NT-6P       .375 .125 .150 .0566 6

TPMC-32NT-8P       .375 .125 .150 .0411 8


TPMC-NT
ACME Thread TPMC-32NT-10P       .375 .125 .150 .0319 10

TPMC-32NT-12P       .375 .125 .150 .0283 12

TPMC-32NT-14P       .375 .125 .150 .0239 14 • Tolerance Class: 3G


• Three cutting edges
TPMC-32NT-16P       .375 .125 .150 .0206 16
• 5° positive rake
TPMC-43NT-4P       .500 .187 .203 .0875 4 • “C” style hole
• Torx screw locking system
Threading and Grooving

TPMC-43NT-5P       .500 .187 .203 .0689 5


• Specific insert for every TPI
Toolholder (Metric)

TPMC-43NT-6P       .500 .187 .203 .0566 6 • O.D. and I.D. threading


• Left and right direction
TPMC-43NT-8P       .500 .187 .203 .0411 8
• ACME thread
TPMC-43NT-10P       .500 .187 .203 .0319 10

TPMC-43NT-12P       .500 .187 .203 .0283 12

TPMC-43NT-14P       .500 .187 .203 .0239 14

TPMC-43NT-16P       .500 .187 .203 .0206 16


I.C. W 29°
TPMC-54NT-3P       .625 .250 .250 .1184 3
T
TPMC-54NT-4P       .625 .250 .250 .0875 4

TPMC-54NT-5P       .625 .250 .250 .0689 5


Threading and Grooving

TPMC-55NT-2.5P       .625 .312 .250 .1431 2.5


Spare Parts

TPMC-66NT-2P       .750 .375 .312 .1802 2

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-46
®

TPMC - On Edge Threading & Grooving Inserts

TPMC-NT-S Stub ACME Thread (5° Positive Rake) Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
TPMC-NT-S Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Stub ACME Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Depth TPI
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

TPMC-32NT-6P-S       .375 .125 .150 .0652 6

TPMC-32NT-8P-S       .375 .125 .150 .0476 8

TPMC-32NT-10P-S       .375 .125 .150 .0370 10

TPMC-32NT-12P-S       .375 .125 .150 .0326 12

Threading and Grooving


TPMC-32NT-14P-S       .375 .125 .150 .0276 14 • Tolerance Class: 2G
TPMC-32NT-16P-S       .375 .125 .150 .0238 16 • Three cutting edges
• 5° positive rake

Inserts
TPMC-43NT-4P-S       .500 .187 .203 .1004 4 • “C” style hole
TPMC-43NT-5P-S       .500 .187 .203 .0793 5 • Torx screw locking system
• Specific insert for every TPI
I.C. W 29° TPMC-43NT-6P-S       .500 .187 .203 .0652 6 • O.D. and I.D. threading
T
TPMC-43NT-8P-S       .500 .187 .203 .0476 8 • Left and right direction
• Stub ACME thread
TPMC-43NT-10P-S       .500 .187 .203 .0370 10

TPMC-43NT-12P-S       .500 .187 .203 .0326 12

TPMC-43NT-14P-S       .500 .187 .203 .0276 14

Threading and Grooving


TPMC-43NT-16P-S       .500 .187 .203 .0238 16

Toolholder (Inch)
TPMC-54NT-3P-S       .625 .250 .250 .1356 3

TPMC-54NT-4P-S       .625 .250 .250 .1004 4

TPMC-54NT-5P-S       .625 .250 .250 .0793 5

TPMC-66NT-2P-S       .750 .375 .312 .2060 2

TJPES Six Easy Steps To Use The CNC Power Cuck Adapters

Threading and Grooving


Toolholder (Metric)
Machine the diameter
Set the jaws for the
desired.
required job.
1 The diameter of the jaws
must be set smaller than
4 The bore diameter must be
precise with the diameter of
the part to be held.
the part diameter.
Insert the knurled prong
into the hole of the soft jaws.
Adjust the TruJaws to fit into the bolt Remove the TruJaws.

2
holes of the soft jaws. Then, rotate
the body of the TruJaws until snug,
pulling the jaws rigid in the opposite
5 Unlock the chuck opposite to
the locking direction.

direction of the clamping force (away


from the part to be held).
Threading and Grooving

Lock the chuck. Chuck the part.


Spare Parts

3
Jaws must be locked in the direction of the part
to be held. The soft jaws will then be held rigidly
by the TruJaws as if holding the part.
6 If these steps are followed
correctly, the part will be true
within .0002 T.I.R.

* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further
information or to request a catalog, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-47
®

TPMC - On Edge Threading & Grooving Inserts

TPMC-NG Grooving (5° Positive Rake) Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

TPMC-NG Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions


& Alloy Steel Aluminum, & H.T.A
Grooving
Faster <——————> Slower Faster <——————> Slower
First First Hole
I.C. Thick Width Depth
Choice Choice D i a.
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

TPMC-32NG-031       .375 .125 .150 .031 .075

TPMC-32NG-062       .375 .125 .150 .062 .150

TPMC-32NG-094       .375 .125 .150 .094 .150

TPMC-32NG-125       .375 .125 .150 .125 .150


Threading and Grooving

TPMC-32NGR-031       .375 .125 .150 .031 .150 • 5° positive rake


• Three cutting edges
TPMC-32NGR-062       .375 .125 .150 .062 .150
• “C” style hole
Inserts

TPMC-32NGR-094       .375 .125 .150 .094 .150 • Torx screw locking system
• A wide range of groove widths are
TPMC-32NGL-031       .375 .125 .150 .031 .150 available
I.C. TPMC-32NGL-062       .375 .125 .150 .062 .150 • Offered in neutral, right, or left hand
configuration
TPMC-32NGL-094       .375 .125 .150 .094 .150 • O.D. and I.D. grooving
• Grooving
TPMC-43NG-062       .500 .187 .203 .062 .156
NG
TPMC-43NG-094       .500 .187 .203 .094 .156

TPMC-43NG-125       .500 .187 .203 .125 .215


Threading and Grooving

TPMC-43NG-156       .500 .187 .203 .156 .215


Toolholder (Inch)

NGL TPMC-43NG-187       .500 .187 .203 .187 .215

TPMC-43NGR-062       .500 .187 .203 .062 .156

TPMC-43NGR-094       .500 .187 .203 .094 .156

NGR TPMC-43NGR-125       .500 .187 .203 .125 .215

T W TPMC-43NGR-156       .500 .187 .203 .156 .215

TPMC-43NGL-062       .500 .187 .203 .062 .156

TPMC-43NGL-094       .500 .187 .203 .094 .156

TPMC-43NGL-125       .500 .187 .203 .125 .215


Threading and Grooving

TPMC-43NGL-156       .500 .187 .203 .156 .215


Toolholder (Metric)

TPMC-44NG-250       .500 .250 .203 .250 .215

TPMC-54-NG-125       .625 .250 .250 .125 .275

TPMC-54-NG-187       .625 .250 .250 .187 .275

TPMC-54-NG-250       .625 .250 .250 .250 .275

TPMC-54-NGR-125       .625 .250 .250 .125 .275

TPMC-54-NGR-187       .625 .250 .250 .187 .275

TPMC-54-NGL-125       .625 .250 .250 .125 .275

TPMC-54-NGL-187       .625 .250 .250 .187 .275


Threading and Grooving

TPMC-55-NG-312       .625 .312 .250 .312 .275

TPMC-64-NG-250       .750 .250 .312 .250 .335


Spare Parts

TPMC-66-NG-375       .750 .375 .312 .375 .335

TPMC-67-NG-437       .750 .437 .312 .437 .335

TPMC-69-NG-562       .750 .562 .312 .562 .335

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-48
®

Laydown Threading Insert Index

Description Page Number Profile Insert

Threading and Grooving


60° Thread
• 60° Partial Profile B-51

Technical Data
• 60° Miniature Partial Profile B-52
NUT
• 60° UN Miniature Full Profile B-52
• 60° NPT/NPTF Miniature B-52
• 60° UN Full Profile B-53 to B-54 BOLT

• 60° UN Full Profile Multi-Tooth B-57


• 60° UNJ Full Profile B-55 to B-56
• 60° UNJ Multi-Tooth B-57
29° ACME Thread NUT

• 29° ACME B-58


• 29° Stub ACME B-59

Threading and Grooving


BOLT

NPT/NPTF Thread NUT

• NPT B-60

Inserts
• NPT Multi-Tooth B-60
BOLT
• NPTF (Dryseal) B-61
ISO Thread
60° ISO Metric MJ 60° ISO Metric
• 60° ISO Metric Minature Full Profile B-62 NUT NUT

• 60° ISO Metric Multi-Tooth B-62


• 60° ISO Metric Full Profile B-63 to B-64
BOLT BOLT
• MJ - 60° ISO Metric (5855) Full Profile B-78
55° Thread
• 55° BSW Miniature Partial Profile B-65

Threading and Grooving


• 55° BSW Miniature Full Profile B-65 55° BSPT

Toolholder (Inch)
NUT NUT
• 55° BSPT Miniature Pipe Thread B-65
• 55° BSW Partial Profile B-66
• 55° BSW Full Profile B-67 to B68 BOLT BOLT

• 55° BSW Multi-Tooth B-69


• 55° B S P T B-69
Trapez Thread
NUT
• 30° Metric Trapez B-70

BOLT

Buttress Thread Standard Buttress Push Buttress

Threading and Grooving


NUT NUT

Toolholder (Metric)
• American Standard Buttress B-75
• American Push Buttress B-75
• Metric Buttress (DIN 513) B-76 BOLT BOLT

Round Thread
DIN 405 DIN 20400
• 30° Round (DIN 405) B-77 NUT NUT

• 30° Metric Round (DIN 20400) B-77

BOLT BOLT

PG - 80° Thread
NUT
• PG - 80° (DIN 40430) Full Profile B-78
Threading and Grooving

BOLT

API - Oil Field API Round / Multi-Tooth API Rotary Shoulder API Extreme Line
Spare Parts

NUT NUT NUT


• Round B-71
• Buttress Casing B-71
• Rotary Shoulder B-72 BOLT BOLT BOLT

• Hughes H90 B-72


API VAM / Buttress Casing API Hughes H90 VO.55
• VAM B-73
NUT NUT NUT
• X-Line B-73
• VO.55 B-74
BOLT BOLT
• Round Multi-Tooth B-74 BOLT

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-49
Laydown Threading Insert Identification System

FAX: 979-282-2951
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
DORIAN TOOL INT'L
®

B-50
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®

Laydown Threading Inserts

External - 60° Partial Profile Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description
60°

Technical Data
Carbon Steel Stainless Steel, Cast Iron,
Partial Profile & Alloy Steel Aluminum, & H.T.A
Insert Dimensions Pitch
Thread Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI (MM)
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-A60 11EL-A60       .250 11 0,8 0,9 14-48 0,5-1,5

16ER-A60 16EL-A60       .375 16 0,8 0,9 14-48 0,5-1,5

16ER-G60 16EL-G60       .375 16 1,2 1,7 8-48 1,75-3,0

16ER-AG60 16EL-AG60       .375 16 1,2 1,7 8-14 0,5-3,0

     

Threading and Grooving


22ER-N60 22EL-N60 .500 22 1,7 2,5 5-7 3,5-5,0
External • Three cutting edges
3,25
X Y 22ER-U60       .500 22 0,6 11,0
4,50
5,5-8,0 • Torx screw locking system

27ER-Q60 27EL-Q60       .625 27 2,1 3,1 4-4,5 5,5-6,0 • Positive cutting action, lower
cutting force and better tool life

Inserts
27ER-U60       .625 27 1,0 13,7 2,75-4 6,5-8,0 • O.D. and I.D. threading
L I.C.
• Left and right direction
55°
Internal - 60° Partial Profile Thread • 60° metric “V” thread.
Internal Internal L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI (MM)
Right Hand Left Hand (MM) (MM) (MM)
11IR-A60 11IL-A60       .250 11 0,8 0,9 14-48 0,5-1,5
Internal
16IR-A60 16IL-A60       .375 16 0,8 0,9 14-48 0,5-1,5

16IR-G60 16IL-G60       .375 16 1,2 1,7 8-48 1,75-3,0

16IR-AG60 16IL-AG60       .375 16 1,2 1,7 8-14 0,5-3,0

Threading and Grooving


22IR-N60 22IL-N60       .500 22 1,7 2,5 5-7 3,5-5,0

Toolholder (Inch)
3,25
22IR-U60       .500 22 0,6 11,0
4,50
5,5-8,0

27IR-Q60 27IL-Q60       .625 27 2,1 3,1 4-4,5 5,5-6,0

27IR-U60       .625 27 1,0 13,7 2,75-4 6,5-8,0

Surface Feed Per Minute Formula

Threading and Grooving


SFM Formula

Toolholder (Metric)
Inch Measurements Metric Measurements
D m = Diameter of part (DIA) Inch Metric

Cutting Speed πxD m


xn πx D m
xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min

Threading and Grooving

Threading Quick Reference Chart


Important!!!
Spare Parts

z - First Choice
For optimum results, select the ~ - Alternative Choice All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-51
®

Laydown Threading Inserts

Internal - 60° Miniature Partial Profile Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

60° Miniature Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Partial Profile
Faster <——————> Slower Faster <——————> Slower
Thread
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

06IR-A60 06IL-A60       .156 6,9 0,6 0,6 48-20

08IR-A60 08IL-A60       .187 8,7 0,6 0,7 48-20

08IR/L-U60       .187 8,7 0,8 4,0 14-11


Threading and Grooving

• Tolerance Class: 2A/2B


• Three cutting edges
• Torx screw locking system
• Positive cutting action, lower
Inserts

cutting force and better tool life


• I.D. threading
• Left and right direction
• 60° “V” thread

Internal - UN - 60° Miniature Full Profile Thread Application


Internal Internal L X Y
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
(MM) (MM) (MM)
TPI Description
UN-60° Miniature 06IR-32UN 06IL-32UN       .156 6,9 0,8 0,5 32
Full Profile Thread
Threading and Grooving

06IR-28UN 06IL-28UN       .156 6,9 0,8 0,6 28


Toolholder (Inch)

06IR-24UN 06IL-24UN       .156 6,9 0,7 0,6 24

06IR-20UN 06IL-20UN       .156 6,9 0,6 0,6 20

06IR-18UN 06IL-18UN       .156 6,9 0,6 0,7 18


• Tolerance Class: 2A/2B
08IR-32UN 08IL-32UN       .187 8,7 0,6 0,5 32
• Three cutting edges
08IR-28UN 08IL-28UN       .187 8,7 0,6 0,6 28 • Full profile inserts make a
complete thread profile including
08IR-24UN 08IL-24UN       .187 8,7 0,6 0,6 24
the crest
08IR-20UN 08IL-20UN       .187 8,7 0,6 0,7 20 • Torx screw locking system
08IR-18UN 08IL-18UN       .187 8,7 0,6 0,7 18 • Positive cutting action, lower
cutting force and better tool life
08IR-16UN 08IL-16UN       .187 8,7 0,6 0,7 16
• Specific insert for every TPI
08IR-14UN 08IL-14UN       .187 8,7 0,6 0,8 14 • I.D. threading
Threading and Grooving

08UIR/L-13UN       .187 8,7 1,0 4,0 13 • Left and right direction


Toolholder (Metric)

• 60° UN miniature full profile thread


08UIR/L-12UN       .187 8,7 0,9 4,0 12

08UIR/L-11UN       .187 8,7 0,9 4,0 11

Internal - NPT/NPTF - 60° Miniature Dryseal Thread Application


NPT/NPTF-60° Internal Internal L X Y
Miniature Dryseal Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
(MM) (MM) (MM)
TPI Description
Thread 06IR-27NPTF 06IL-27NPTF       .156 6,9 0,7 0,6 NPTF 27

06IR-27NPT 06IL-27NPT       .156 6,9 0,6 0,6 NPT 27

08IR-27NPTF 08IL-27NPTF       .187 8,7 0,6 0,6 NPTF 27

08IR-18NPTF 08IL-18NPTF       .187 8,7 0,6 0,6 NPTF 18

08IR-27NPT 08IL-27NPT       .187 8,7 0,6 0,6 NPT 27 • Tolerance Class:


Threading and Grooving

Standard NPT
08IR-18NPT 08IL-18NPT       .187 8,7 0,6 0,6 NPT 18
• Three cutting edges
• Full Profile inserts make a
Spare Parts

complete thread profile including


the crest
• Torx screw locking system
• Positive cutting action, lower
cutting force and better tool life
• Specific insert for every TPI
• I.D. thread
• Left and right direction
• 60° NPT/NPTF miniature
dryseal thread

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-52
®

Laydown Threading Inserts

External - UN - 60° Full Profile Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
UN - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Full Profile Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-72UN 11EL-72UN       .250 11 0,8 0,4 72

11ER-64UN 11EL-64UN       .250 11 0,8 0,4 64

11ER-56UN 11EL-56UN       .250 11 0,7 0,4 56

11ER-48UN 11EL-48UN       .250 11 0,6 0,6 48

     

Threading and Grooving


11ER-44UN 11EL-44UN .250 11 0,6 0,6 44
• Tolerance Class: 2A/2B
11ER-40UN 11EL-40UN       .250 11 0,6 0,6 40
• Three cutting edges
11ER-36UN 11EL-36UN       .250 11 0,6 0,6 36 • Full profile inserts make a
complete thread profile

Inserts
11ER-32UN 11EL-32UN       .250 11 0,6 0,6 32
including the crest
11ER-28UN 11EL-28UN       .250 11 0,6 0,7 28 • Torx screw locking system
11ER-27UN 11EL-27UN       .250 11 0,7 0,8 27 • Positive cutting action, lower
cutting force and better tool life
11ER-24UN 11EL-24UN       .250 11 0,7 0,8 24
• Specific insert for every TPI
11ER-20UN 11EL-20UN       .250 11 0,8 0,9 20 • O.D. threading
11ER-18UN 11EL-18UN       .250 11 0,8 1,0 18 • Left and right direction
• 60° UN “V” thread
11ER-16UN 11EL-16UN       .250 11 0,9 1,1 16

11ER-14UN 11EL-14UN       .250 11 0,9 1,1 14

Threading and Grooving


16ER-72UN 16EL-72UN       .375 16 0,8 0,4 72

Toolholder (Inch)
16ER-64UN 16EL-64UN       .375 16 0,8 0,4 64

16ER-56UN 16EL-56UN       .375 16 0,7 0,4 56

16ER-48UN 16EL-48UN       .375 16 0,6 0,6 48

16ER-44UN 16EL-44UN       .375 16 0,6 0,6 44

16ER-40UN 16EL-40UN       .375 16 0,6 0,6 40

16ER-36UN 16EL-36UN       .375 16 0,6 0,6 36

16ER-32UN 16EL-32UN       .375 16 0,6 0,6 32

16ER-28UN 16EL-28UN       .375 16 0,6 0,7 28

16ER-27UN 16EL-27UN       .375 16 0,7 0,8 27

16ER-24UN 16EL-24UN       .375 16 0,7 0,8 24

Threading and Grooving


16ER-20UN 16EL-20UN       .375 16 0,8 0,9 20

Toolholder (Metric)
16ER-18UN 16EL-18UN       .375 16 0,8 1,0 18

16ER-16UN 16EL-16UN       .375 16 0,9 1,1 16

16ER-14UN 16EL-14UN       .375 16 1,0 1,2 14

16ER-13UN 16EL-13UN       .375 16 1,0 1,3 13

16ER-12UN 16EL-12UN       .375 16 1,1 1,4 12

16ER-11.5UN 16EL-11.5UN       .375 16 1,1 1,5 11.5

16ER-11UN 16EL-11UN       .375 16 1,1 1,5 11

16ER-10UN 16EL-10UN       .375 16 1,1 1,5 10

16ER-9UN 16EL-9UN       .375 16 1,2 1,7 9

16ER-8UN 16EL-8UN       .375 16 1,2 1,6 8


Threading and Grooving

22ER-7UN 22EL-7UN       .500 22 1,6 2,3 7

22ER-6UN 22EL-6UN       .500 22 1,6 2,3 6


Spare Parts

22ER-5UN 22EL-5UN       .500 22 1,7 2,5 5

22UER/IL-4.5UN       .500 22 2,0 11 4.5

22UER/IL-4UN       .500 22 2,0 11 4

27ER-4.5UN 27EL-4.5UN       .625 27 1,9 2,7 4.5

27ER-4UN 27EL-4UN       .625 27 2,1 3,0 4

27UER/IL-3UN       .625 27 2,5 13,7 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-53
®

Laydown Threading Inserts

Internal - UN - 60° Full Profile Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

UN - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Full Profile Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11IR-72UN 11IL-72UN       .250 11 0,8 0,3 72

11IR-64UN 11IL-64UN       .250 11 0,8 0,4 64

11IR-56UN 11IL-56UN       .250 11 0,7 0,4 56

11IR-48UN 11IL-48UN       .250 11 0,6 0,6 48

     
Threading and Grooving

11IR-44UN 11IL-44UN .250 11 0,6 0,6 44


• Tolerance Class: 2A/2B
11IR-40UN 11IL-40UN       .250 11 0,6 0,6 40
• Three cutting edges
11IR-36UN 11IL-36UN       .250 11 0,6 0,6 36 • Full profile inserts make a
complete thread profile including
     
Inserts

11IR-32UN 11IL-32UN .250 11 0,6 0,6 32


the crest
11IR-28UN 11IL-28UN       .250 11 0,6 0,7 28 • Torx screw locking system
11IR-27UN 11IL-27UN       .250 11 0,7 0,8 27 • Positive cutting action, lower
cutting force and better tool life
11IR-24UN 11IL-24UN       .250 11 0,7 0,8 24
• Specific insert for every TPI
11IR-20UN 11IL-20UN       .250 11 0,8 0,9 20 • I.D. threading
11IR-18UN 11IL-18UN       .250 11 0,8 1,0 18 • Left and right direction
• 60° UN “V” thread
11IR-16UN 11IL-16UN       .250 11 0,9 1,1 16

11IR-14UN 11IL-14UN       .250 11 0,9 1,1 14


Threading and Grooving

16IR-72UN 16IL-72UN       .375 16 0,8 0,3 72

 
Toolholder (Inch)

16IR-64UN 16IL-64UN     .375 16 0,8 0,4 64

16IR-56UN 16IL-56UN       .375 16 0,7 0,4 56

16IR-48UN 16IL-48UN       .375 16 0,6 0,6 48

16IR-44UN 16IL-44UN       .375 16 0,6 0,6 44

16IR-40UN 16IL-40UN       .375 16 0,6 0,6 40

16IR-36UN 16IL-36UN       .375 16 0,6 0,6 36

16IR-32UN 16IL-32UN       .375 16 0,6 0,6 32

16IR-28UN 16IL-28UN       .375 16 0,6 0,7 28

16IR-27UN 16IL-27UN       .375 16 0,7 0,8 27

16IR-24UN 16IL-24UN       .375 16 0,7 0,8 24


Threading and Grooving

16IR-20UN 16IL-20UN       .375 16 0,8 0,9 20


Toolholder (Metric)

16IR-18UN 16IL-18UN       .375 16 0,8 1,0 18

16IR-16UN 16IL-16UN       .375 16 0,9 1,1 16

16IR-14UN 16IL-14UN       .375 16 0,9 1,2 14

16IR-13UN 16IL-13UN       .375 16 1,0 1,3 13

16IR-12UN 16IL-12UN       .375 16 1,1 1,4 12

16IR-11.5UN 16IL-11.5UN       .375 16 1,1 1,5 11.5

16IR-11UN 16IL-11UN       .375 16 1,1 1,5 11

16IR-10UN 16IL-10UN       .375 16 1,1 1,5 10

16IR-9UN 16IL-9UN       .375 16 1,2 1,7 9

16IR-8UN 16IL-8UN       .375 16 1,1 1,5 8


Threading and Grooving

22IR-7UN 22IL-7UN       .500 22 1,6 2,3 7

22IR-6UN 22IL-6UN       .500 22 1,6 2,3 6


Spare Parts

22IR-5UN 22IL-5UN       .500 22 1,6 2,3 5

22UIR/EL-4.5UN       .500 22 2,4 11 4.5

22UIR/EL-4UN       .500 22 2,4 11 4

27IR-4.5UN 27IL-4.5UN       .625 27 1,7 2,4 4.5

27IR-4UN 27IL-4UN       .625 27 1,8 2,7 4

27UIR/EL-3UN       .625 27 2,7 13,7 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-54
®

Laydown Threading Inserts

External - UNJ - 60° Full Profile Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
UNJ - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Full Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-72UNJ 11EL-72UNJ       .250 11 0,8 0,4 72

11ER-64UNJ 11EL-64UNJ       .250 11 0,8 0,4 64

11ER-56UNJ 11EL-56UNJ       .250 11 0,7 0,4 56

11ER-48UNJ 11EL-48UNJ       .250 11 0,6 0,6 48

     

Threading and Grooving


11ER-44UNJ 11EL-44UNJ .250 11 0,6 0,6 44
• Tolerance Class: 3A/3B
11ER-40UNJ 11EL-40UNJ       .250 11 0,6 0,6 40
• Three cutting edges
11ER-36UNJ 11EL-36UNJ       .250 11 0,6 0,6 36 • Full profile inserts make a

Inserts
11ER-32UNJ 11EL-32UNJ       .250 11 0,6 0,6 32 complete thread profile including
the crest
11ER-28UNJ 11EL-28UNJ       .250 11 0,6 0,7 28
• Torx screw locking system
11ER-27UNJ 11EL-27UNJ       .250 11 0,7 0,8 27 • Positive cutting action, lower
cutting force and better tool life
11ER-24UNJ 11EL-24UNJ       .250 11 0,7 0,8 24
• Specific insert for every TPI
11ER-20UNJ 11EL-20UNJ       .250 11 0,8 0,9 20 • O.D. threading
11ER-18UNJ 11EL-18UNJ       .250 11 0,8 1,0 18 • Left and right direction
• 60° UNJ “V” thread
11ER-16UNJ 11EL-16UNJ       .250 11 0,9 1,1 16

11ER-14UNJ 11EL-14UNJ       .250 11 0,9 1,1 14

Threading and Grooving


16ER-72UNJ 16EL-72UNJ       .375 16 0,8 0,4 72

Toolholder (Inch)
16ER-64UNJ 16EL-64UNJ       .375 16 0,8 0,4 64

16ER-56UNJ 16EL-56UNJ       .375 16 0,7 0,4 56

16ER-48UNJ 16EL-48UNJ       .375 16 0,6 0,6 48

16ER-44UNJ 16EL-44UNJ       .375 16 0,6 0,6 44

16ER-40UNJ 16EL-40UNJ       .375 16 0,6 0,6 40

16ER-36UNJ 16EL-36UNJ       .375 16 0,6 0,6 36

16ER-32UNJ 16EL-32UNJ       .375 16 0,6 0,6 32

16ER-28UNJ 16EL-28UNJ       .375 16 0,6 0,7 28

16ER-27UNJ 16EL-27UNJ       .375 16 0,7 0,8 27

16ER-24UNJ 16EL-24UNJ       .375 16 0,7 0,8 24

Threading and Grooving


16ER-20UNJ 16EL-20UNJ       .375 16 0,8 0,9 20

Toolholder (Metric)
16ER-18UNJ 16EL-18UNJ       .375 16 0,8 1,0 18

16ER-16UNJ 16EL-16UNJ       .375 16 0,9 1,1 16

16ER-14UNJ 16EL-14UNJ       .375 16 1,0 1,2 14

16ER-13UNJ 16EL-13UNJ       .375 16 1,0 1,3 13

16ER-12UNJ 16EL-12UNJ       .375 16 1,1 1,4 12

16ER-11.5UNJ 16EL-11.5UNJ       .375 16 1,1 1,5 11.5

16ER-11UNJ 16EL-11UNJ       .375 16 1,1 1,5 11

16ER-10UNJ 16EL-10UNJ       .375 16 1,1 1,5 10

16ER-9UNJ 16EL-9UNJ       .375 16 1,2 1,7 9

16ER-8UNJ 16EL-8UNJ       .375 16 1,2 1,6 8


Threading and Grooving

22ER-7UNJ 22EL-7UNJ       .500 22 1,6 2,3 7

22ER-6UNJ 22EL-6UNJ       .500 22 1,6 2,3 6


Spare Parts

22ER-5UNJ 22EL-5UNJ       .500 22 1,7 2,5 5

27ER-4.5UNJ 27EL-4.5UNJ       .625 27 1,9 2,7 4.5

27ER-4UNJ 27EL-4UNJ       .625 27 2,1 3,0 4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-55
®

Laydown Threading Inserts

Internal - UNJ - 60° Full Profile Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

UNJ - 60° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Full Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11IR-72UNJ 11IL-72UNJ       .250 11 0,8 0,4 72

11IR-64UNJ 11IL-64UNJ       .250 11 0,8 0,4 64

11IR-56UNJ 11IL-56UNJ       .250 11 0,7 0,4 56

11IR-48UNJ 11IL-48UNJ       .250 11 0,6 0,6 48

     
Threading and Grooving

11IR-44UNJ 11IL-44UNJ .250 11 0,6 0,6 44


• Tolerance Class: 3A/3B
11IR-40UNJ 11IL-40UNJ       .250 11 0,6 0,6 40
• Three cutting edges
11IR-36UNJ 11IL-36UNJ       .250 11 0,6 0,6 36 • Full profile inserts make a

  complete thread profile including


Inserts

11IR-32UNJ 11IL-32UNJ     .250 11 0,6 0,6 32


the crest
11IR-28UNJ 11IL-28UNJ       .250 11 0,6 0,7 28 • Torx screw locking system

11IR-27UNJ 11IL-27UNJ       .250 11 0,7 0,8 27 • Positive cutting action, lower


cutting force and better tool life
11IR-24UNJ 11IL-24UNJ       .250 11 0,7 0,8 24
• Specific insert for every TPI
11IR-20UNJ 11IL-20UNJ       .250 11 0,8 0,9 20 • I.D. threading

11IR-18UNJ 11IL-18UNJ       .250 11 0,8 1,0 18 • Left and right direction


• 60° UNJ full profile thread
11IR-16UNJ 11IL-16UNJ       .250 11 0,9 1,1 16

11IR-14UNJ 11IL-14UNJ       .250 11 0,9 1,1 14


Threading and Grooving

16IR-72UNJ 16IL-72UNJ       .375 16 0,8 0,4 72


Toolholder (Inch)

16IR-64UNJ 16IL-64UNJ       .375 16 0,8 0,4 64

16IR-56UNJ 16IL-56UNJ       .375 16 0,7 0,4 56

16IR-48UNJ 16IL-48UNJ       .375 16 0,6 0,6 48

16IR-44UNJ 16IL-44UNJ       .375 16 0,6 0,6 44

16IR-40UNJ 16IL-40UNJ       .375 16 0,6 0,6 40

16IR-36UNJ 16IL-36UNJ       .375 16 0,6 0,6 36

16IR-32UNJ 16IL-32UNJ       .375 16 0,6 0,6 32

16IR-28UNJ 16IL-28UNJ       .375 16 0,6 0,7 28

16IR-27UNJ 16IL-27UNJ       .375 16 0,7 0,8 27

16IR-24UNJ 16IL-24UNJ       .375 16 0,7 0,8 24


Threading and Grooving

16IR-20UNJ 16IL-20UNJ       .375 16 0,8 0,9 20


Toolholder (Metric)

16IR-18UNJ 16IL-18UNJ       .375 16 0,8 1,0 18

16IR-16UNJ 16IL-16UNJ       .375 16 0,9 1,1 16

16IR-14UNJ 16IL-14UNJ       .375 16 1,0 1,2 14

16IR-13UNJ 16IL-13UNJ       .375 16 1,0 1,3 13

16IR-12UNJ 16IL-12UNJ       .375 16 1,1 1,4 12

16IR-11.5UNJ 16IL-11.5UN       .375 16 1,1 1,5 11.5

16IR-11UNJ 16IL-11UNJ       .375 16 1,1 1,5 11

16IR-10UNJ 16IL-10UNJ       .375 16 1,1 1,5 10

16IR-9UNJ 16IL-9UNJ       .375 16 1,2 1,7 9

16IR-8UNJ 16IL-8UNJ       .375 16 1,2 1,6 8


Threading and Grooving

22IR-7UNJ 22IL-7UNJ       .500 22 1,6 2,3 7

22IR-6UNJ 22IL-6UNJ       .500 22 1,6 2,3 6


Spare Parts

22IR-5UNJ 22IL-5UNJ       .500 22 1,7 2,5 5

27IR-4.5UNJ 27IL-4.5UNJ       .625 27 1,9 2,7 4.5

27IR-4UNJ 27IL-4UNJ       .625 27 2,1 3,0 4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-56
®

Laydown Threading Inserts

External & Internal - UN - 60° Full Profile Multi-Tooth Thread

Threading and Grooving


D esc. Material Application Insert Data
UN - 60° Full Profile

Technical Data
Carbon Steel Stainless Steel, Cast Iron,
Multi-Tooth & Alloy Steel Aluminum, & H.T.A
Insert Dimensions Pitch
Thread Faster <———————> Slower Faster <———————> Slower
First First L X Y No. of No. of In-feed Per Pass
Enternal Internal I.C. TPI
Choice Choice (MM) (MM) (MM) Teeth Passes
Right Hand Right Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 (1) (2) (3) (4)
16ER-16UN2M 16IR-16UN2M       .375 16 1,5 2,3 16 2 3 .016 .011 .008

22ER-16UN3M 22IR-16UN3M       .500 22 2,5 3,9 16 3 2 .023 .014

22ER-12UN3M 22IR-12UN3M       .500 22 3,3 5,3 12 3 2 .032 .017

22ER-12UN2M 22IR-12UN2M       .500 22 2,2 3,4 12 2 3 .026 .015 .010

27ER-8UN2M 27IR-8UN2M       .625 27 3,1 4,9 8 2 4 .030 .021 .014 .010

Threading and Grooving


External

Inserts
Application Description
• Full profile inserts make a
complete thread profile including
crest
• Three cutting edges
Internal • Specific insert for every TPI
• Torx screw locking system
• Positive cutting action, lower
• T olerance Class: cutting force and better tool life.
2A/2B • O.D. and I.D. threading
• Multi-tooth insert allows for

Threading and Grooving


• Right direction
fewer passes and higher • 60° UN “V” full profile mult-tooth
SFM, making this insert the

Toolholder (Inch)
thread
first choice for high
productivity and quality at
lowest per thread-piece
cost

External & Internal - U N J 60° Multi-Tooth Thread


D esc. Material Application Insert D ata
UNJ C arbon Steel Stainless Steel, C ast Iron, Insert D i mensi ons Pi tch
60° Multi-Tooth & Alloy Steel Aluminum, & H .T.A
Thread Faster <———————> Slower Faster <———————> Slower

Threading and Grooving


Fi rst Fi rst L X Y No. of No. of In-feed Per Pass
Enternal Internal I.C . TPI
(MM) (MM) (MM) Teeth Passes

Toolholder (Metric)
C hoi ce C hoi ce
Ri ght Hand Ri ght Hand
D A S K 10 D C 656 D HK425 D A S K 10 D V K 10 D HK425 (1) (2) (3) (4)
16ER-16UNJ2M 16IR-16UNJ2M       .375 16 1,5 2,3 16 2 3 0,4 0,3 0,2

22ER-16UNJ3M 22IR-16UNJ3M       .375 22 2,3 3,9 16 3 2 0,6 0,4

22ER-12UNJ3M 22IR-12UNJ3M       .500 22 3,3 5.3 12 3 2 0,8 0,4

22ER-12UNJ2M 22IR-12UNJ2M       .500 22 2,3 2,2 12 2 3 0,6 0,4 0,3

27ER-8UNJ2M 27IR-8UNJ2M       .500 27 3,1 3,1 8 2 4 0,7 0,5 4,0 0,3

External
Application D escription
• Full profile inserts make a
complete thread profile
including crest
Threading and Grooving

• Three cutting edge


• Specific insert for every TPI
• Torx screw locking system
Spare Parts

• T olerance Class: • Positive cutting action, lower


Internal 3A/3B cutting force and better tool life
• Multi-tooth insert allows for • O.D. and I.D. threading
fewer passes and higher • Right direction
SFM, making this insert • 60° UNJ multi-tooth thread
the first choice for high
productivity and quality at
lowest per thread-piece
cost

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-57
®

Laydown Threading Inserts

External - 29° ACME Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

29° ACME Thread Carbon Steel & Stainless Steel, Cast Iron, Insert Dimensions Pitch
Alloy Steel Aluminum, H.T.A
Faster <—————> Slower Faster <—————> Slower
First First L X Y
I.C. TPI
External External Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-16ACME 11EL-16ACME       .250 11 0,9 1,0 16

16ER-16ACME 16EL-16ACME       .375 16 1,0 1,1 16

16ER-14ACME 16EL-14ACME       .375 16 1,0 1,2 14


External 16ER-12ACME 16EL-12ACME       .375 16 1,1 1,2 12
Threading and Grooving

16ER-10ACME 16EL-10ACME       .375 16 1,3 1,3 10


• Tolerance Class: 3G
16ER-6ACME 16EL-6ACME       .375 16 1,5 1,5 6 • Three cutting edges
16ER-8ACME 16EL-8ACME       .375 16 1,5 1,5 8 • Torx screw locking system
Inserts

22ER-6ACME 22EL-6ACME       .500 22 1,8 2,1 6 • Specific insert for every TPI
• Positive cutting action, lower
22ER-5ACME 22EL-5ACME       .500 22 2,0 2,3 5 cutting force and better tool life
22UER-4ACME 22UEL-4ACME       .500 22 2,3 11 4 • O.D. and I.D. threading
Internal 27ER-4ACME 27EL-4ACME       .625 27 2,3 2,7 4 • Left and right direction
• 29° ACME thread
27UER-3ACME 27UEL-3ACME       .625 27 2,8 13,7 3

Internal - 29° ACME Thread


Internal Internal L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI
Threading and Grooving

Right Hand Left Hand (MM) (MM) (MM)


11IR-16ACME 11IL-16ACME       .250 11 0,9 1,0 16
Toolholder (Inch)

16IR-16ACME 16IL-16ACME       .375 16 1,0 1,1 16

16IR-14ACME 16IL-14ACME       .375 16 1,0 1,2 14

16IR-12ACME 16IL-12ACME       .375 16 1,1 1,2 12

16IR-10ACME 16IL-10ACME       .375 16 1,3 1,3 10

16IR-6ACME 16IL-6ACME       .375 16 1,5 1,5 6

16IR-8ACME 16IL-8ACME       .375 16 1,5 1,5 8

22IR-6ACME 22IL-6ACME       .500 22 1,8 2,1 6

22IR-5ACME 22IL-5ACME       .500 22 2,0 2,3 5

22UIR-4ACME 22UIL-4ACME       .500 22 2,3 11 4

 
Threading and Grooving

27IR-4ACME 27IL-4ACME     .625 27 2,3 2,7 4


Toolholder (Metric)

27UIR-3ACME 27UIL-3ACME       .625 27 2,8 13,7 3

SDN Quick Change Tool Post

The First Tool is the Tool That You Will Have For A Lifetime!
Threading and Grooving

• Maintenance-Free • Holding force produces over 20,000 p.s.i.


• Fully interchangeable with other • Six sizes of the new SQCTP are available.
industry standard tool posts. • Positive lock with absolute zero backlash.
Spare Parts

• Repetitive accuracy within millionths. U.S. Patent


No. 5,214,989

Call Technical Assistance for further details on this tool.


Description SD25AXA S D 30B X A S D 35C X A S D 40C A S D 50D A S D 60E A
Part No. 733101- 01000 01002 01004 01006 01008 01010

* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further
information or to request a catalog, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-58
®

Laydown Threading Inserts

External - 29° Stub ACME Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description
29° Stub ACME

Technical Data
Carbon Steel Stainless Steel, Cast Iron,
Thread & Alloy Steel Aluminum, & H.T.A
Insert Dimensions Pitch

Faster <—————> Slower Faster <—————> Slower


First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-16STACME 11EL-16STACME       .250 11 1,0 1,0 16

16ER-16STACME 16EL-16STACME       .375 16 1,0 1,0 16

16ER-14STACME 16EL-14STACME       .375 16 1,1 1,1 14


External 16ER-12STACME 16EL-12STACME       .375 16 1,2 1,2 12

Threading and Grooving


• Tolerance Class: 2G
16ER-10STACME 16EL-10STACME       .375 16 1,3 1,3 10
• Three cutting edges
16ER-8STACME 16EL-8STACME       .375 16 1,5 1,5 8 • Torx screw locking system
• Specific insert for every TPI

Inserts
16ER-6STACME 16EL-6STACME       .375 16 1,8 1,8 6
• Positive cutting action,
lower cutting force and
22ER-5STACME 22EL-5STACME       .500 22 2,0 2,3 5
better tool life
22ER-6STACME 22EL-6STACME       .500 22 2,0 2,3 6 • O.D. and I.D. threading
Internal • Left and right direction
22UER-4STACME 22UEL-4STACME       .500 22 2,5 11 4
• 29° stub ACME thread
22UER-3STACME 22UEL-3STACME       .500 22 3,3 11 3

27ER-4STACME 27EL-4STACME       .625 27 2,3 2,4 4

27ER-3STACME 27EL-3STACME       .625 27 2,8 2,8 3

Threading and Grooving


Toolholder (Inch)
Internal - 29° Stub ACME Thread
Internal Internal L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI
Right Hand Left Hand (MM) (MM) (MM)
11IR-16STACME 11IL-16STACME       .250 11 1,0 1,0 16

16IR-16STACME 16IL-16STACME       .375 16 1,0 1,0 16

16IR-14STACME 16IL-14STACME       .375 16 1,1 1,1 14

16IR-12STACME 16IL-12STACME       .375 16 1,2 1,2 12

16IR-10STACME 16IL-10STACME       .375 16 1,3 1,3 10

16IR-8STACME 16IL-8STACME       .375 16 1,5 1,5 8

 

Threading and Grooving


16IR-6STACME 16IL-6STACME     .375 16 1,8 1,8 6

Toolholder (Metric)
22IR-5STACME 22IL-5STACME       .500 22 2,0 2,3 5

22IR-6STACME 22IL-6STACME       .500 22 2,0 2,3 6

22UIR-4STACME 22UIL-4STACME       .500 22 2,5 11 4

22UIR-3STACME 22UIL-3STACME       .500 22 3,3 11 3

27IR-4STACME 27IL-4STACME       .625 27 2,3 2,4 4

27IR-3STACME 27IL-3STACME       .625 27 2,8 2,8 3

Threading and Grooving


Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-59
®

Laydown Threading Inserts

External - NPT - National Pipe Taper Thread Application


Threading and Grooving

D esc. Material Application Insert Data Desription


Technical Data

NPT - Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
National Pipe Taper & Alloy Steel Aluminum, & H.T.A
Thread Faster <———————> Slower Faster <———————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-27NPT 11EL-27NPT       .250 11 0,7 0,8 27

11ER-18NPT 11EL-18NPT       .250 11 0,8 1,0 18

11ER-14NPT 11EL-14NPT       .250 11 0,8 1,0 14

16ER-27NPT 16EL-27NPT       .375 16 0,7 0,8 27

     
Threading and Grooving

16ER-18NPT 16EL-18NPT .375 16 0,8 1,0 18


• T olerance Class:
External 16ER-14NPT 16EL-14NPT       .375 16 0,9 1,2 14
Standard NPT
16ER-11.5NPT 16EL-11.5NPT       .375 16 1,1 1,5 11.5
• Three cutting edges
 
Inserts

16ER-8NPT 16EL-8NPT     .375 16 1,3 1,8 8 • “A” style hole


• Torx screw locking system
Internal - NPT - National Pipe Taper Thread
• More versatile insert, can be
Internal Internal L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI used for both internal and
Right Hand Left Hand (MM) (MM) (MM)
external threading applications
11IR-27NPT 11IL-27NPT       .250 11 0,7 0,8 27
• Specific insert for every TPI
11IR-18NPT 11IL-18NPT       .250 11 0,8 1,0 18 • Positive cutting action, lower
cutting force and better tool life
Internal 11IR-14NPT 11IL-14NPT       .250 11 0,8 1,0 14
• O.D. and I.D. threading
16IR-27NPT 16IL-27NPT       .375 16 0,7 0,8 27
• NPT - National pipe thread
16IR-18NPT 16IL-18NPT       .375 16 0,8 1,0 18
Threading and Grooving

16IR-14NPT 16IL-14NPT       .375 16 0,9 1,2 14


Toolholder (Inch)

16IR-11.5NPT 16IL-11.5NPT       .375 16 1,1 1,5 11.5

16IR-8NPT 16IL-8NPT       .375 16 1,3 1,8 8

NPT - External & Internal - NPT - National Pipe Taper Multi-Tooth Thread
National Pipe Taper
Multi-Tooth D esc. Material Application Insert Data
Thread Carbon Steel Stainless Steel, Cast Insert Dimensions Pitch
Threading and Grooving

& Alloy Steel Iron, Aluminum, & H.T.A


Toolholder (Metric)

Faster <—————> Slower Faster <—————> Slower


First First L X Y No. of No. of In-feed Per Pass
Enternal Internal I.C. TPI
Choice Choice (MM) (MM) (MM) Teeth Passes
Right Hand Right Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 (1) (2) (3) (4)
22ER-11.5NPT2M 22IR-11.5-NPT2M       .500 22 .059 .091 11.5 2 4 .021 .019 .015 .012

22ER-8-NPT2M 22IR-8-NPT2M       .500 22 .067 .098 8 2 4 .032 .024 .022 .018

27ER-11.5-NPT3M 27IR-11.5-NPT3M       .625 27 .079 .118 11.5 3 3 .030 .021 .018

27ER-8-NPT2M 27IR-8-NPT2M       .625 27 .110 .190 8 2 3 .032 .024 .022 .018


External
Application Description
• Full profile inserts make a
complete thread profile
Threading and Grooving

including crest
• Three cutting edges
• Specific insert for every TPI
Spare Parts

• Torx screw locking system


Internal • Multi-tooth insert allows for • Positive cutting action, lower
fewer passes and higher SFM, cutting force and better tool life
making this insert the first • O.D. and I.D. threading
choice for high productivity and
• Right direction
quality at lowest per thread-
piece cost • NPT multi-tooth thread

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-60
®

Laydown Threading Inserts

External - NPTF - National Pipe Taper Dryseal Thread

Threading and Grooving


D esc. Material Application Insert Data Application

Technical Data
NPTF - Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch Description
National Pipe Taper & Alloy Steel Aluminum, & H.T.A
Dryseal Thread Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-27NPTF 11EL-27NPTF       .250 11 0,7 0,7 27

11ER-18NPTF 11EL-18NPTF       .250 11 0,8 1,0 18

11ER-14NPTF 11EL-14NPTF       .250 11 0,8 1,0 14

16ER-27NPTF 16EL-27NPTF       .375 16 0,7 0,7 27

Threading and Grooving


• Tolerance Class:
External 16ER-18NPTF 16EL-18NPTF       .375 16 0,8 1,0 18
Class 2
16ER-14NPTF 16EL-14NPTF       .375 16 0,9 1,2 14 • Three cutting edges
• Torx screw locking system

Inserts
16ER-11.5NPTF 16EL-11.5NPTF       .375 16 1,1 1,5 11.5
• Specific insert for every TPI
16ER-8NPTF 16EL-8NPTF       .375 16 1,3 1,8 8 • Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
Internal - NPTF - National Pipe Taper Dryseal Thread • Left and right direction
Internal Internal L X Y • NPTF - National pipe dryseal
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI
Right Hand Left Hand (MM) (MM) (MM) thread
Internal 11IR-27NPTF 11IL-27NPTF       .250 11 0,7 0,7 27

11IR-18NPTF 11IL-18NPTF       .250 11 0,8 1,0 18

Threading and Grooving


11IR-14NPTF 11IL-14NPTF       .250 11 0,8 1,0 14

Toolholder (Inch)
16IR-27NPTF 16IL-27NPTF       .375 16 0,7 0,7 27

16IR-18NPTF 16IL-18NPTF       .375 16 0,8 1,0 18

16IR-14NPTF 16IL-14NPTF       .375 16 0,9 1,2 14

16IR-11.5NPTF 16IL-11.5NPTF       .375 16 1,1 1,5 11.5

16IR-8NPTF 16IL-8NPTF       .375 16 1,3 1,8 8

Threading and Grooving


The Smart Man’s CNC Turning Center

Toolholder (Metric)
Manual Vertical Index Turret

The NVIT has been designed and built to deliver the highest accuracy,
the fastest tool change, and the greatest rigidity ever found in any other
tool system available for manual lathes. In maximizing quality, productivity,
and profitability, true CNC performance is achieved with the NVIT.

• Directly mounted • Re-indexing accuracy .0003


on the lathe • Maximum rigidity for heavy
Threading and Grooving

• Easy to install material removal


• 8 tool stations • Tool Capacity: 1/2", 3/8", 3/4",
Spare Parts

1" & 1-1/4"

Call Technical Assistance for further details on this tool.

* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further information or to
request a catalog, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-61
®

Laydown Threading Inserts

60° ISO Metric


Miniature Full
Internal - 60° ISO Metric Miniature Full Profile Thread Application
Threading and Grooving

Profile Thread D esc. Material Application Insert Data Description


Technical Data

Carbon Steel Stainless Steel, Cast Insert Dimensions Pitch


& Alloy Steel Iron, Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425

06IR-0,5 ISO 06IL-0,5 ISO       .156 6,9 0,9 0,5 0,5

06IR-0,75 ISO 06IL-0,75 ISO       .156 6,9 0,8 0,5 0,75

Internal 06IR-1,0 ISO 06IL-1,0 ISO       .156 6,9 0,7 0,6 1,0

06IR-1,25 ISO 06IL-1,25 ISO       .156 6,9 0,6 0,6 1,25

     
Threading and Grooving

08IR-0,5 ISO 08IL-0,5 ISO .187 8,7 0,6 0,5 0,5


• Three cutting edges
08IR-0,75 ISO 08IL-0,75 ISO       .187 8,7 0,6 0,5 0,75 • Full profile inserts make a
complete thread profile
08IR-1,0 ISO 08IL-1,0 ISO       .187 8,7 0,6 0,6 1,0 including the crest
 
Inserts

08IR-1,25 ISO 08IL-1,25 ISO     .187 8,7 0,6 0,7 1,25 • Torx screw locking system

08IR-1,5 ISO 08IL-1,5 ISO       .187 8,7 0,6 0,7 1,5 • Positive cutting action, lower
cutting force and better tool life
08IR-1,75 ISO 08IL-1,75 ISO       .187 8,7 1,0 4,0 1,75 • Specific insert for every pitch
08UIR/L-2,0 ISO       .187 8,7 1,0 4,0 2,0 • I.D. threading
• Left and right direction
• 60° ISO miniature full profile
thread
Threading and Grooving
Toolholder (Inch)

External & Internal - 60° ISO Metric Multi-Tooth Thread


60° ISO Metric D esc. Material Application Insert Data
Multi-Tooth Thread Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Faster <———————> Slower Faster <———————> Slower
L X Y No. of No. of In-feed Per Pass
Threading and Grooving

First First I.C.


Enternal Internal Choice Choice (MM) (MM) (MM) (MM) Teeth Passes
Toolholder (Metric)

Right Hand Right Hand


D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 (1) (2) (3) (4)
16ER-1,5 ISO2M 16IR-1,5 ISO2M       .375 16 1,5 2,3 1,5 2 3 .016 .015 .008

16ER-1,0 ISO3M 16IR-1,0 ISO3M       .375 16 1,7 2,5 1,0 3 2 .015 .010

22ER-2,0 ISO2M 22IR-2,0 ISO2M       .500 22 2 3 2,0 2 3 .021 .015 .011

22ER-2,0 ISO3M 22IR-2,0 ISO3M       .500 22 3,1 5 2,0 3 2 .029 .019

External 22ER-1,5 ISO3M 22IR-1,5 ISO3M       .500 22 2,3 3,7 1,5 3 2 .021 .015

27ER-3,0 ISO2M 27IR-3,0 ISO2M       .625 27 2,9 4,5 3,0 2 4 .022 .020 .017 .013

Application Description

• Full profile inserts make a


Threading and Grooving

complete thread profile


including crest
• Three cutting edge
Internal
Spare Parts

• Specific insert for every pitch


• Torx screw locking system
• Tolerance Class: 2A/2B • Positive cutting action, lower
cutting force and better tool life
• Multi-tooth insert allows for
fewer passes and higher SFM, • O.D. and I.D. threading
making this insert the first • Right direction
choice for high productivity and
• 60° UN metric multi-tooth “V”
quality at lowest per thread-
thread
piece cost

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-62
®

Laydown Threading Inserts

External - 60° ISO Metric Full Profile Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
60° ISO Metric Full Faster <—————> Slower Faster <——————> Slower
Profile Thread First First L X Y
External External I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-0,35ISO 11EL-0,35ISO       .250 11 0,8 0,3 0,35

11ER-0,4ISO 11EL-0,4ISO       .250 11 0,8 0,4 0,4

11ER-0,45ISO 11EL-0,45ISO       .250 11 0,8 0,4 0,45

11ER-0,5ISO 11EL-0,5ISO       .250 11 0,6 0,6 0,5

Threading and Grooving


11ER-0,6ISO 11EL-0,6ISO       .250 11 0,6 0,6 0,6 • Tolerance Class: 6g/6H
• Three cutting edges
11ER-0,7ISO 11EL-0,7ISO       .250 11 0,6 0,6 0,7
• Full profile inserts make a

Inserts
11ER-0,75ISO 11EL-0,75ISO       .250 11 0,6 0,6 0,75 complete thread profile
including the crest
11ER-0,8ISO 11EL-0,8ISO       .250 11 0,6 0,6 0,8 • Torx screw locking system
• Positive cutting action, lower
11ER-1,0ISO 11EL-1,0ISO       .250 11 0,6 0,7 1,0
cutting force and better tool life
11ER-1,25ISO 11EL-1,25ISO       .250 11 0,8 0,8 1,25 • Specific insert for every pitch
• O.D. threading
11ER-1,5ISO 11EL-1,5ISO       .250 11 0,8 1,0 1,5
• Left and right direction
11ER-1,75ISO 11EL-1,75ISO       .250 11 0,8 1,1 1,75 • 60° ISO full profile thread

16ER-0,35ISO 16EL-0,35ISO       .375 16 0,8 0,3 0,35

Threading and Grooving


16ER-0,4ISO 16EL-0,4ISO       .375 16 0,8 0,4 0,4

Toolholder (Inch)
16ER-0,45ISO 16EL-0,45ISO       .375 16 0,8 0,4 0,45

16ER-0,5ISO 16EL-0,5ISO       .375 16 0,6 0,6 0,5

16ER-0,6ISO 16EL-0,6ISO       .375 16 0,6 0,6 0,6

16ER-0,7ISO 16EL-0,7ISO       .375 16 0,6 0,6 0,7

16ER-0,75ISO 16EL-0,75ISO       .375 16 0,6 0,6 0,75

16ER-0,8ISO 16EL-0,8ISO       .375 16 0,6 0,6 0,8

16ER-1,0ISO 16EL-1,0ISO       .375 16 0,6 0,7 1,0

16ER-1,25ISO 16EL-1,25ISO       .375 16 0,8 0,9 1,25

Threading and Grooving


16ER-1,5ISO 16EL-1,5ISO       .375 16 0,8 1,0 1,5

Toolholder (Metric)
16ER-1,75ISO 16EL-1,75ISO       .375 16 0,9 1,2 1,75

16ER-2,0ISO 16EL-2,0ISO       .375 16 1,0 1,3 2,0

16ER-2,5ISO 16EL-2,5ISO       .375 16 1,1 1,5 2,5

16ER-3,0ISO 16EL-3,0ISO       .375 16 1,1 1,5 3,0

22ER-3,5ISO 22EL-3,5ISO       .500 22 1,6 2,3 3,5

22ER-4,0ISO 22EL-4,0ISO       .500 22 1,6 2,3 4,0

22ER-4,5ISO 22EL-4,5ISO       .500 22 1,6 2,4 4,5

22ER-5,0ISO 22EL-5,0ISO       .500 22 1,6 2,3 5,0


Threading and Grooving

22UER/L-5,5ISO       .500 22 2,4 11 5,5

22UER/L-6,0ISO       .500 22 2,1 11 6,0


Spare Parts

27ER-5,5ISO 27EL-5,5ISO       .625 27 1,6 2,3 5,5

27ER-6,0ISO 27EL-6,0ISO       .625 27 1,8 2,5 6,0

27UER/L-8,0ISO       .625 27 2,4 13,7 8,0

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-63
®

Laydown Threading Inserts

Internal - 60° ISO Metric Full Profile Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

60° ISO Metric Full Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Profile Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11IR-0,35ISO 11IL-0,35ISO       .250 11 0,8 0,3 0,35

11IR-0,4ISO 11IL-0,4ISO       .250 11 0,8 0,4 0,4

11IR-0,45ISO 11IL-0,45ISO       .250 11 0,8 0,4 0,45

11IR-0,5ISO 11IL-0,5ISO       .250 11 0,6 0,6 0,5


Threading and Grooving

11IR-0,6ISO 11IL-0,6ISO       .250 11 0,6 0,6 0,6 • Tolerance Class: 6g/6H


• Three cutting edges
11IR-0,7ISO 11IL-0,7ISO       .250 11 0,6 0,6 0,7
• Full profile inserts make a complete
thread profile including the crest
Inserts

11IR-0,75ISO 11IL-0,75ISO       .250 11 0,6 0,6 0,75


• Torx screw locking system
11IR-0,8ISO 11IL-0,8ISO       .250 11 0,6 0,6 0,8 • Positive cutting action, lower
cutting force and better tool life
11IR-1,0ISO 11IL-1,0ISO       .250 11 0,6 0,7 1,0
• Specific insert for every pitch
11IR-1,25ISO 11IL-1,25ISO       .250 11 0,8 0,8 1,25 • I.D. threading
• Left and right direction
11IR-1,5ISO 11IL-1,5ISO       .250 11 0,8 1,0 1,5
• 60° ISO Full Profile thread
11IR-1,75ISO 11IL-1,75ISO       .250 11 0,8 1,1 1,75

16IR-0,35ISO 16IL-0,35ISO       .375 16 0,8 0,3 0,35


Threading and Grooving

16IR-0,4ISO 16IL-0,4ISO       .375 16 0,8 0,4 0,4


Toolholder (Inch)

16IR-0,45ISO 16IL-0,45ISO       .375 16 0,8 0,4 0,45

16IR-0,5ISO 16IL-0,5ISO       .375 16 0,6 0,6 0,5

16IR-0,6ISO 16IL-0,6ISO       .375 16 0,6 0,6 0,6

16IR-0,7ISO 16IL-0,7ISO       .375 16 0,6 0,6 0,7

16IR-0,75ISO 16IL-0,75ISO       .375 16 0,6 0,6 0,75

16IR-0,8ISO 16IL-0,8ISO       .375 16 0,6 0,6 0,8

16IR-1,0ISO 16IL-1,0ISO       .375 16 0,6 0,7 1,0

16IR-1,25ISO 16IL-1,25ISO       .375 16 0,8 0,9 1,25


Threading and Grooving

16IR-1,5ISO 16IL-1,5ISO       .375 16 0,8 1,0 1,5


Toolholder (Metric)

16IR-1,75ISO 16IL-1,75ISO       .375 16 0,9 1,2 1,75

16IR-2,0ISO 16IL-2,0ISO       .375 16 1,0 1,3 2,0

16IR-2,5ISO 16IL-2,5ISO       .375 16 1,1 1,5 2,5

16IR-3,0ISO 16IL-3,0ISO       .375 16 1,1 1,5 3,0

22IR-3,5ISO 22IL-3,5ISO       .500 22 1,6 2,3 3,5

22IR-4,0ISO 22IL-4,0ISO       .500 22 1,6 2,3 4,0

22IR-4,5ISO 22IL-4,5ISO       .500 22 1,6 2,4 4,5

22IR-5,0ISO 22IL-5,0ISO       .500 22 1,6 2,3 5,0


Threading and Grooving

22UIR/L-5,5ISO       .500 22 2,4 11 5,5

22UIR/L-6,0ISO       .500 22 2,1 11 6,0


Spare Parts

27IR-5,5ISO 27IL-5,5ISO       .625 27 1,6 2,3 5,5

27IR-6,0ISO 27IL-6,0ISO       .625 27 1,8 2,5 6,0

27UIR/L-8,0ISO       .625 27 2,4 13,7 8,0

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-64
®

Laydown Threading Inserts

Internal - BSW - 55° Miniature Partial Profile Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
BSW - 55° Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Miniature Partial & Alloy Steel Aluminum, & H.T.A
Profile Thread Faster <——————> Slower Faster <——————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

06IR-A55 06IL-A55       .156 6,9 0,5 0,6 48-20

08IR-A55 08IL-A55       .187 8,7 0,6 0,7 48-20

08IR/L-U55       .187 8,7 0,9 4,0 14-11

Threading and Grooving


• Three cutting edges
• Torx screw locking system
• Specific insert for every TPI

Inserts
• Positive cutting action, lower
cutting force and better tool life
• I.D. threading
• Left and right direction
• 55° W miniature partial profile
thread

BSW - 55°
Miniature Full
Internal - BSW - 55° Miniature Full Profile Thread Application

Threading and Grooving


Internal Internal L X Y
Profile Thread Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
(MM) (MM) (MM)
TPI Description

Toolholder (Inch)
06IR-26W 06IL-26W       .156 6,9 0,7 0,6 26

06IR-22W 06IL-22W       .156 6,9 0,6 0,6 22

06IR-20W 06IL-20W       .156 6,9 0,6 0,7 20

06IR-18W 06IL-18W       .156 6,9 0,6 0,7 18


• Tolerance Class:
08IR-28W 08IL-28W       .187 8,7 0,6 0,6 28
Medium Class A
08IR-24W 08IL-24W       .187 8,7 0,6 0,6 24 • Three cutting edges
08IR-20W 08IL-20W       .187 8,7 0,6 0,7 20 • Full profile inserts make a
complete thread profile including
08IR-19W 08IL-19W       .187 8,7 0,6 0,7 19 the crest
08IR-18W 08IL-18W       .187 8,7 0,6 0,7 18 • Torx screw locking system
• Positive cutting action, lower
08IR-16W 08IL-16W       .187 8,7 0,6 0,7 16
cutting force and better tool life

Threading and Grooving


08UIR/L-14W       .187 8,7 1,0 4,0 14 • Specific insert for every TPI

Toolholder (Metric)
08UIR/L-12W       .187 8,7 0,9 4,0 12 • I.D. threading
• Left and right direction
08UIR/L-11W       .187 8,7 0,9 4,0 11
• 55° W miniature full profile thread

BSPT - 55°
Miniature Pipe Internal - BSPT - 55° Miniature Pipe Thread Application
Thread Internal Internal L X Y
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
(MM) (MM) (MM)
TPI Description
06IR-28BSPT 06IL-28BSPT       .156 6,9 0,7 0,6 BSPT 28

08IR-28BSPT 08IL-28BSPT       .187 8,7 0,6 0,6 BSPT 28

08IR-19BSPT 08IL-19BSPT       .187 8,7 0,6 0,6 BSPT 19


Threading and Grooving

• Tolerance Class:
Standard BSPT
Spare Parts

• Three cutting edges


• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• I.D. threading
• Left and right direction
• 55° BSPT miniature pipe thread

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-65
®

Laydown Threading Inserts

External - BSW - 55° Partial Profile Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


BSW - 55°
Technical Data

Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch


Partial Profile & Alloy Steel Aluminum, & H.T.A
Thread Faster <————> Slower Faster <————> Slower
First First L X Y
External External I.C. TPI (MM)
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER-A55 11EL-A55       .250 11 0,8 0,9 14-48 0.5-1.5

16ER-A55 16EL-A55       .375 16 0,8 0,9 14-48 0.5-1.5

16ER-G55 16EL-G55       .375 16 1,2 1,7 8-48 1.75-3.0

16ER-AG55 16EL-AG55       .375 16 1,2 1,7 8-14 0.5-3.0

External      
Threading and Grooving

22ER-N55 22EL-N55 .500 22 1,7 2,5 5-7 3.5-5.0


• Three cutting edges
Y 3.25-
X 22ER-U55       .500 22 0,6 11,0 5.5-8.0 • Torx screw locking system
4.5
27ER-Q55 27ER-Q55       .625 27 2,1 3,1 4-4.5 5.5-6.0 • Positive cutting action, lower
cutting force and better tool
Inserts

27ER-U55       .625 27 1,0 13,7 2.75-4 6.5-8.0 life


L I.C.
• O.D and I.D. threading
55°
• Left and right direction
Internal - BSW - 55° Partial Profile Thread
• 55° partial profile thread
Internal Internal L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI (MM)
Right Hand Left Hand (MM) (MM) (MM)

Internal 11IR-A55 11IL-A55       .250 11 0,8 0,9 14-48 0.5-1.5

16IR-A55 16IL-A55       .375 16 0,8 0,9 14-48 0.5-1.5

16IR-G55 16IL-G55       .375 16 1,2 1,7 8-48 1.75-3.0

16IR-AG55 16IL-AG55       .375 16 1,2 1,7 8-14 0.5-3.0


Threading and Grooving

22IR-N55 22IL-N55       .500 22 1,7 2,5 5-7 3.5-5.0


Toolholder (Inch)

3.25-
22IR-U55       .500 22 0,6 11,0
4.5
5.5-8.0

27IR-Q55 27IL-Q55       .625 27 2,1 3,1 4-4.5 5.5-6.0

27IR-U55       .625 27 1,0 13,7 2.75-4 6.5-8.0


Threading and Grooving

SDEX Electro-Pneumatic Automated Indexing Turret


Toolholder (Metric)

The SmartDex has been designed and built to deliver the highest
accuracy, the fastest tool change, and the greatest rigidity ever found
in any other electro-pneumatic automated tool system. In maximizing
quality, productivity, and profitability, true CNC performance is achieved
with the SmartDex.

• Electro-Pneumatic • Precise repeatability


• 8 stations • Fast indexing cycle
• Bi-Directional • Thru coolant system
• Single step indexing • Heavy duty construction
• Automated indexing • Tool capacity: .75, 1.0, 1.25, & 1.50"
Threading and Grooving

• Programmable indexing 20, 25, 32, & 40 mm


• Three piece Hirth coupling
Spare Parts

Call Technical Assistance for further details on this tool.

* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog. For further information or to request a catalog, please
contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-66
®

Laydown Threading Inserts

External - BSW - 55° Full Profile Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
BSW - 55° Full Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <—————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
11ER-72W 11EL-72W       .250 11 0,7 0,4 72
11IR-60W 11EL-60W       .250 11 0,7 0,4 60
11ER-56W 11EL-56W       .250 11 0,7 0,4 56
11ER-48W 11EL-48W       .250 11 0,6 0,6 48
11ER-40W 11EL-40W       .250 11 0,6 0,6 40

Threading and Grooving


11ER-36W 11EL-36W       .250 11 0,6 0,6 36 • Tolerance Class:
11ER-32W 11EL-32W       .250 11 0,6 0,6 32 Medium Class A
• Three cutting edges
11ER-28W 11EL-28W       .250 11 0,6 0,7 28

Inserts
• Specific insert for every TPI
11ER-26W 11EL-26W       .250 11 0,7 0,8 26
• Torx screw locking system
11ER-24W 11EL-24W       .250 11 0,7 0,8 24 • Positive cutting action, lower
cutting force and better tool life
11ER-22W 11EL-22W       .250 11 0,8 0,9 22
• O.D. threading
11ER-20W 11EL-20W       .250 11 0,8 0,9 20
• Left and right direction
11ER-19W 11EL-19W       .250 11 0,8 1,0 19 • 55° BSW thread
11ER-18W 11EL-18W       .250 11 0,8 1,0 18
11ER-16W 11EL-16W       .250 11 0,9 1,1 16
11ER-14W 11EL-14W       .250 11 0,9 1,1 14

Threading and Grooving


16ER-72W 16EL-72W       .375 16 0,7 0,4 72

Toolholder (Inch)
16ER-60W 16EL-60W       .375 16 0,7 0,4 60
16ER-56W 16EL-56W       .375 16 0,7 0,4 56
16ER-48W 16EL-48W       .375 16 0,6 0,6 48
16ER-40W 16EL-40W       .375 16 0,6 0,6 40
16ER-36W 16EL-36W       .375 16 0,6 0,6 36
16ER-32W 16EL-32W       .375 16 0,6 0,6 32
16ER-28W 16EL-28W       .375 16 0,6 0,7 28
16ER-26W 16EL-26W       .375 16 0,7 0,8 26
16ER-24W 16EL-24W       .375 16 0,7 0,8 24
16ER-22W 16EL-22W       .375 16 0,8 0,9 22
     

Threading and Grooving


16ER-20W 16EL-20W .375 16 0,8 0,9 20
 

Toolholder (Metric)
16ER-19W 16EL-19W     .375 16 0,8 1,0 19
16ER-18W 16EL-18W       .375 16 0,8 1,0 18
16ER-16W 16EL-16W       .375 16 0,9 1,1 16
16ER-14W 16EL-14W       .375 16 1,0 1,2 14
16ER-12W 16EL-12W       .375 16 1,1 1,4 12
16ER-11W 16EL-11W       .375 16 1,1 1,5 11
16ER-10W 16EL-10W       .375 16 1,1 1,5 10
16ER-9W 16EL-9W       .375 16 1,2 1,7 9
16ER-8W 16EL-8W       .375 16 1,2 1,5 8
22ER-7W 22EL-7W       .500 22 1,6 2,3 7
22ER-6W 22EL-6W       .500 22 1,5 2,3 6
Threading and Grooving

22ER-5W 22EL-5W       .500 22 1,7 2,4 5


22UER/L-4.5W       .500 22 2,3 11 4.5
Spare Parts

22UER/L-4W       .500 22 1,8 11 4


27ER-4.5W 27EL-4.5W       .625 27 1,8 2,6 4.5
27ER-4W 27EL-4W       .625 27 2,0 2,9 4
27UER/L-3.5W       .625 27 2,1 13,7 3.5
27UER/L-3.25W       .625 27 2,0 13,7 3.25
27UIR/L-3W       .625 27 2,3 13,7 3
27UIR/L-2.75W       .625 27 2,4 13,7 2.75

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-67
®

Laydown Threading Inserts

Internal - BSW - 55° Full Profile Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

BSW - 55° Full Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
Profile Thread & Alloy Steel Aluminum, & H.T.A
Faster <—————> Slower Faster <—————> Slower
First First L X Y
Internal Internal I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
11IR-72W 11IL-72W       .250 11 0,7 0,4 72
11IR-60W 11IL-60W       .250 11 0,7 0,4 60
11IR-56W 11IL-56W       .250 11 0,7 0,4 56
11IR-48W 11IL-48W       .250 11 0,6 0,6 48
11IR-40W 11IL-40W       .250 11 0,6 0,6 40
Threading and Grooving

11IR-36W 11IL-36W       .250 11 0,6 0,6 36 • Tolerance Class:


11IR-32W 11IL-32W       .250 11 0,6 0,6 32 Medium Class A
11IR-28W 11IL-28W       .250 11 0,6 0,7 28 • Three cutting edges
Inserts

• Specific insert for every TPI


11IR-26W 11IL-26W       .250 11 0,7 0,8 26
• Torx screw locking system
11IR-24W 11IL-24W       .250 11 0,7 0,8 24
• Positive cutting action, lower
11IR-22W 11IL-22W       .250 11 0,8 0,9 22 cutting force and better tool life

11IR-20W 11IL-20W       .250 11 0,8 0,9 20 • I.D. threading


• Left and right direction
11IR-19W 11IL-19W       .250 11 0,8 1,0 19
• 55° BSW thread
11IR-18W 11IL-18W       .250 11 0,8 1,0 18
11IR-16W 11IL-16W       .250 11 0,9 1,1 16
11IR-14W 11IL-14W       .250 11 0,9 1,1 14
Threading and Grooving

16IR-72W 16IL-72W       .375 16 0,7 0,4 72


Toolholder (Inch)

16IR-60W 16IL-60W       .375 16 0,7 0,4 60


16IR-56W 16IL-56W       .375 16 0,7 0,4 56
16IR-48W 16IL-48W       .375 16 0,6 0,6 48
16IR-40W 16IL-40W       .375 16 0,6 0,6 40
16IR-36W 16IL-36W       .375 16 0,6 0,6 36
16IR-32W 16IL-32W       .375 16 0,6 0,6 32
16IR-28W 16IL-28W       .375 16 0,6 0,7 28
16IR-26W 16IL-26W       .375 16 0,7 0,8 26
16IR-24W 16IL-24W       .375 16 0,7 0,8 24
16IR-22W 16IL-22W       .375 16 0,8 0,9 22
     
Threading and Grooving

16IR-20W 16IL-20W .375 16 0,8 0,9 20


 
Toolholder (Metric)

16IR-19W 16IL-19W     .375 16 0,8 1,0 19


16IR-18W 16IL-18W       .375 16 0,8 1,0 18
16IR-16W 16IL-16W       .375 16 0,9 1,1 16
16IR-14W 16IL-14W       .375 16 1,0 1,2 14
16IR-12W 16IL-12W       .375 16 1,1 1,4 12
16IR-11W 16IL-11W       .375 16 1,1 1,5 11
16IR-10W 16IL-10W       .375 16 1,1 1,5 10
16IR-9W 16IL-9W       .375 16 1,2 1,7 9
16IR-8W 16IL-8W       .375 16 1,2 1,5 8
22IR-7W 22IL-7W       .500 22 1,6 2,3 7
22IR-6W 22IL-6W       .500 22 1,5 2,3 6
Threading and Grooving

22IR-5W 22IL-5W       .500 22 1,7 2,4 5


22UIR/L-4.5W       .500 22 2,3 11 4.5
Spare Parts

22UIR/L-4W       .500 22 1,8 11 4


27IR-4.5W 27IL-4.5W       .625 27 1,8 2,6 4.5
27IR-4W 27IL-4W       .625 27 2,0 2,9 4
27UIR/L-3.5W       .625 27 2,1 13,7 3.5
27UIR/L-3.25W       .625 27 2,0 13,7 3.25
27UIR/L-3W       .625 27 2,3 13,7 3
27UIR/L-2.75W       .625 27 2,4 13,7 2.75

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-68
®

Laydown Threading Inserts

External & Internal - 55° British BSW Multi-Tooth Thread

Threading and Grooving


D esc. Material Application Insert Data

Technical Data
55° British BSW Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Multi-Tooth Thread
Faster <——————> Slower Faster <——————> Slower
First First L X Y No. of No. of In-feed Per Pass
Enternal Internal I.C. TPI
Choice Choice (MM) (MM) (MM) Teeth Passes
Right Hand Right Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 (1) (2) (3) (4)
16ER-14W2M 16IR-14W2M       .375 16 1,7 2,7 14 2 3 .020 .015 .011

22ER-14W3M 22IR-14W3M       .500 22 2,8 4,5 14 3 2 .027 .019

22ER-11W2M 22IR-11W2M       .500 22 2,3 3,4 11 2 3 .026 .019 .013

Application Description

Threading and Grooving


External
• Full profile inserts make a
Y complete thread profile
X including crest

Inserts
• Three cutting edge

L I.C. • Specific insert for every TPI


• Torx screw locking system
55°
• Tolerance Class: • Positive cutting action, lower
Medium Class A cutting force and better tool
life
• Multi-tooth insert allows for fewer
Internal passes and higher SFM, making • O.D. and I.D. threading
Y
this insert the first choice for high • Right direction
productivity and quality at lowest • 55° british BSW multi-tooth
X
per thread-piece cost
thread

Threading and Grooving


I.C. L

Toolholder (Inch)
55°

External - BSPT 55° Thread Application


D esc. Material Application Insert Data Description
BSPT 55° Thread
Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A

Threading and Grooving


Faster <———————> Slower Faster <———————> Slower

Toolholder (Metric)
First First
External External I.C. L X Y TPI
Choice Choice
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

11ER28BSPT 11EL28BSPT       .250 .43 .02 .02 28

11ER19BSPT 11EL19BSPT       .250 .43 .04 .04 19

11ER14BSPT 11EL14BSPT       .250 .43 .04 .04 14

16ER28BSPT 16EL28BSPT       .375 .63 .02 .02 28


External 16ER19BSPT 16EL19BSPT       .375 .63 .04 .04 19
• Tolerance Class:
16ER14BSPT 16EL14BSPT       .375 .63 .05 .05 14 Standard NPT
16ER11BSPT 16EL11BSPT       .375 .63 .06 .06 11 • Full profile inserts make a
complete thread profile
including the crest
Threading and Grooving

Internal - BSPT 55° Thread • Three cutting edge


Internal Internal • Specific insert for every TPI
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. L X Y TPI
Spare Parts

Right Hand Left Hand • Torx screw locking system


11IR28BSPT 11IL28BSPT       .250 .43 .02 .02 28 • I.D. threading
Internal • BSPT - british standard pipe
11IR19BSPT 11IL19BSPT       .250 .43 .04 .04 19
thread
11IR14BSPT 11IL14BSPT       .250 .43 .04 .04 14

16IR28BSPT 16IL28BSPT       .375 .63 .02 .02 28

16IR19BSPT 16IL19BSPT       .375 .63 .04 .04 19

16IR14BSPT 16IL14BSPT       .375 .63 .05 .05 14

16IR11BSPT 16IL11BSPT       .375 .63 .06 .06 11

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-69
®

Laydown Threading Inserts

External - 30° Metric Trapez Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

30° Trapez Thread Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A
Faster <—————> Slower Faster <—————> Slower
First First L X Y
External External I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

16ER-1,5TR 16EL-1,5TR       .375 16 1,0 1,1 1,5

16ER-2TR 16EL-2TR       .375 16 1,0 1,3 2

16ER-3TR 16EL-3TR       .375 16 1,3 1,5 3

External 22ER-4TR 22EL-4TR       .500 22 1,8 1,9 4


Threading and Grooving

22ER-5TR 22EL-5TR       .500 22 2,0 2,4 5


• Tolerance Class: 7e/7H
22ER-6TR 22EL-6TR       .500 22 2,0 2,8 6 • Three cutting edges
22UER-6TR 22UEL-6TR       .500 22 2,0 11 6 • Torx screw locking system
Inserts

• Specific insert for every pitch


22UER-7TR 22UEL-7TR       .500 22 2,3 11 7
• Positive cutting action, lower
27ER-6TR 27EL-6TR       .625 27 2,3 2,7 6 cutting force and better tool life
• O.D. and I.D. threading
27UER-8TR 27UEL-8TR       .625 27 2,5 13,7 8
• Left and right direction
Internal 27UER-9TR 27UEL-9TR       .625 27 3,0 13,7 9 • 30° trapez thread

Internal - 30° Metric Trapez Thread


Internal Internal L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
Right Hand Left Hand (MM) (MM) (MM) (MM)
Threading and Grooving

16IR-1,5TR 16IL-1,5TR       .375 16 1,0 1,1 1,5

 
Toolholder (Inch)

16IR-2TR 16IL-2TR     .375 16 1,0 1,3 2

16IR-3TR 16IL-3TR       .375 16 1,3 1,5 3

22IR-4TR 22IL-4TR       .500 22 1,8 1,9 4

22IR-5TR 22IL-5TR       .500 22 2,0 2,4 5

22IR-6TR 22IL-6TR       .500 22 2,0 2,8 6

22UIR-6TR 22UIL-6TR       .500 22 2,0 11 6

22UIR-7TR 22UIL-7TR       .500 22 2,3 11 7

27IR-6TR 27IL-6TR       .625 27 2,3 2,7 6

27UIR-8TR 27UIL-8TR       .625 27 2,5 13,7 8

     
Threading and Grooving

27UIR-9TR 27UIL-9TR .625 27 3,0 13,7 9


Toolholder (Metric)

PDEX Electro-Mechanical Automated Indexing Turret


The PowerDex has been designed and built to deliver the highest
accuracy, the fastest tool change, and the greatest rigidity ever
found in any other electro-mechanical automated tool system. In
maximizing quality, productivity, and profitability, true CNC performance
is achieved with the PowerDex.
• Electro-mechanical • Tool Capacity:
• 8 & 12 stations 1/2”, 5/8”, 3/4”, 1.0”, 1-1/4”, or 1-1/2"
Threading and Grooving

• Bi-directional 12, 16, 20, 25, 32, or 40 mm


• Automated indexing • Three piece Hirth coupling
Spare Parts

• Fast indexing cycle • Precise repeatability


• Milled Seat or VDI Tool Head • Thru coolant system
• Heavy duty construction

Call Technical Assistance for further details on this tool.

* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog.
For further information or to request a catalog, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-70
®

API - Oil Field - Laydown Threading Inserts

External & Internal - API - Oil Field Round Thread Application

Threading and Grooving


Material Application Insert Data Connection Description
D esc.

Technical Data
API - Oil Field Carbon Steel Insert Dimensions Pitch No. or Siz e
Round Thread & Alloy Steel
Faster <——————> Slower

First Choice I.C. L X Y TPF TPI

External Internal D A S K 10 D C 656 DHK425

16ER-8APIRD 16IR-8APIRD    .375 16 .051 .063 .075 8 ---

16ER-10APIRD 16IR-10APIRD    .375 16 .059 .055 .075 10 ---

Threading and Grooving


External • Tolerance Class:
Standard API RD
• Three cutting edges

Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
Internal • Right direction
• API - oil field round thread

Threading and Grooving


Toolholder (Inch)
API - Oil Field External & Internal - API - Oil Field Buttress Casing Thread Application
Buttress Casing External Internal D A S K 10 D C 656 DHK425 I.C. L X Y TPF TPI Description
Thread
22ER-8B75 22IR-8B75    .500 22 .102 .073 .075 8 US Improved Buttress

22ER-5B75 22IR-5B75    .500 22 .087 .087 .075 5 4.5" - 13.375"

22ER-5B1 22IR-5B1    .500 22 .095 .095 1.00 5 16 and Larger

α = 1/2 arctg (IFP/12)


• Tolerance Class:
Standard API

Threading and Grooving


External

Toolholder (Metric)
• Three cutting edges
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
• Right direction
• API - oil field buttress casing thread

Internal
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-71
®

API - Oil Field - Laydown Threading Inserts

External & Internal - API - Oil Field Rotary Shoulder Thread Application
Threading and Grooving

Material Application Insert Data Connection Description


API - Oil Field D esc.
Technical Data

Carbon Steel No. or Siz e


Rotary Shoulder & Alloy Steel
Insert Dimensions Pitch
Thread Faster <——————> Slower

First Choice I.C. L X Y TPF TPI

External Internal D A S K 10 D C 656 DHK425


3.5" FH
22ER-530 22IR-530    .500 22 .098 .080 3.0 5
2.375" - 4.5" Reg.
22ER-4PAC 22IR-4PAC    .500 22 .110 .086 1.5 4 American Open Hole

22ER-438 22IR-438    .500 22 .110 .110 3.0 4 NC56 - NC71


5.5", 7.625",
22ER-435 22IR-435    .500 22 .110 .080 3.0 4
External
8.625" Reg.
α = 1/2 arctg (IFP/12)
Threading and Grooving

X Y 22ER-42F 22IR-42F    .500 22 .105 .080 2.0 4 VO.065


NC23 - NC502- • Tolerance Class:
22ER-428 22IR-428    .500 22 .098 .075 2.0 4
.075" - 5-0.5" IF Standard API
5.5" FH, 6.625" FH, • Three cutting edges
Inserts

22ER-425 22IR-425    .500 22 .098 .075 2.0 4


6.625" Reg.
L I.C. • Torx screw locking system
3.5" FH,
55° 27ER-530 27IR-530    .625 27 .126 .087 3.0 5
2.375" - 4.5" Reg. • Specific insert for every TPI
• Positive cutting action, lower
27ER-4PAC 27IR-4PAC    .625 27 .110 .086 1.5 4 American Open Hole
cutting force and better tool life

Internal 27ER-438 27IR-438    .625 27 .126 .087 3.0 4 NC56 - NC71 • O.D. and I.D. threading
5.5", 7.625", • Right direction
27ER-435 27IR-435    .625 27 .126 .087 3.0 4
8.625" Reg. • API - oil field rotary shoulder thread
NC23 - NC50,
27ER-428 27IR-428    .625 27 .250 .087 2.0 4
2.375 - 5.5" IF
5.5" FH, 6.625" FH,
27ER-425 27IR-425    .625 27 .250 .087 2.0 4
6.625" Reg.
Threading and Grooving
Toolholder (Inch)

API - Oil Field External & Internal - API - Oil Field Hughes H90 Thread Application
Hughes H90 Thread External Internal D A S K 10 D C 656 DHK425 I.C. L X Y TPF TPI Description
22UER-H902 22UIR-H902    .500 22 .173 .437 2.00 3.5 3.5" - 6.625" H90

22UER-H903 22UIR-H903    .500 22 .173 .437 2.00 3.5 7" - 8.625" H90

27UER-H90S 27UIR-H90S    .625 27 .223 .545 1.25 3 2.375" - 3.5" Slmln

  
Threading and Grooving

22ER-H902 22IR-H902 .500 22 .173 .437 2.00 3.5 3.5" - 6.625" H90
α = 1/2 arctg (IFP/12)
Toolholder (Metric)

22ER-H903 22IR-H903    .500 22 .173 .437 2.00 3.5 7" - 8.625" H90
• Tolerance Class:
27ER-H90S 27IR-H90S    .625 27 .223 .545 1.25 3 2.375" - 3.5" Slmln Standard API
External
• Three cutting edges
• Torx screw locking system
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
• Right direction
• API - oil field hughes H90 thread

Internal
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-72
®

API - Oil Field - Laydown Threading Inserts

External & Internal - API - Oil Field VAM Thread Application

Threading and Grooving


Material Application Insert Data Connection Description
D esc.

Technical Data
API - Oil Field Carbon Steel Insert Dimensions Pitch No. or Siz e
& Alloy Steel
VAM Thread
Faster <———————> Slower

First Choice I.C. L X Y TPF TPI

External Internal D A S K 10 D C 656 DHK425

22ER-5VAM 22IR-5VAM    .500 22 .09 .11 0.75 5 ---

22ER-6VAM 22IR-6VAM    .500 22 .09 .09 0.75 6 ---

22ER-8VAM 22IR-8VAM    .500 22 .07 .07 0.75 8 ---

External α = 1/2 arctg (IFP/12)

Threading and Grooving


• Tolerance Class:
Standard API
• Three cutting edges

Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threading
Internal • Right direction
• API VAM thread

Threading and Grooving


Toolholder (Inch)
External & Internal - API - Oil Field X-Line Thread Application
API - Oil Field External Internal D A S K 10 D C 656 DHK425 I.C. L X Y TPF TPI Description
X-Line Thread
22ER-6EL1.5 22ER-6IL1.5    .500 22 .091 .094 1.50 6 5" - 7.625"

22ER-5EL1.25 22ER-5IL1.25    .500 22 .097 .094 1.25 5 5.625" - 10.75"

Threading and Grooving


α = 1/2 arctg (IFP/12)

Toolholder (Metric)
• Tolerance Class:
Standard API
• Three cutting edges
External
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. and I.D. threadin
• Right direction
• API - oil field x-line thread

Internal
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-73
®

API - Oil field - Laydown Threading Inserts

External & Internal - API - Oil Field VO.55 Thread Application


Threading and Grooving

Material Application Insert Data Connection Description


D esc.
Technical Data

API - Oil Field Carbon Steel Insert Dimensions Pitch No. or Siz e
& Alloy Steel
VO.55 Thread
Faster <———————> Slower
First
I.C. L X Y TPF TPI
Choice
External Internal D A S K 10 D C 656 DHK425
NC10 - NC16
16ER-VO .055 16IR-VO .055    .375 16 .059 .051 0.75 6
VO.055
NC10 - NC16
22ER-VO .055 22IR-VO .055    .500 22 .072 .060 0.75 6
VO.055
Threading and Grooving

External
• Tolerance Class:
Standard API
• Three cutting edges
Inserts

• “A” style hole


• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
Internal • O.D. and I.D. threading
• Right direction
• API - oil field VO.55 thread
Threading and Grooving
Toolholder (Inch)

External & Internal - API - Oil Field Round Multi-Tooth Thread


D esc. Material Application Insert Data
API - Oil Field
Carbon Steel
Round Multi-Tooth & Alloy Steel
Insert Dimensions Pitch
Thread
Faster <—————————> Slower
Threading and Grooving

No. of No. of In-feed Per Pass


Toolholder (Metric)

Enternal Internal First Choice I.C. L X Y TPF TPI


Teeth Passes
Right Hand Right Hand
D A S K 10 D C 656 DHK425 (1) (2) (3) (4)
22ER-10APIRD 2M 22IR-10APIRD 2M    .500 22 .094 .146 .75 10 2 3 .026 .020 .010

27ER-8APIRD 2M 27IR-8APIRD 2M    .625 22 .118 .177 .75 8 2 3 .033 .024 .012

27ER-10APIRD 3M 27IR-10APIRD 3M    .625 27 .150 .244 .75 10 3 2 .040 .015

External
Application Description

• Tolerance Class:
Standard API RD
• Multi-tooth insert allows for fewer passes and
higher SFM, making this insert the first
choice for high productivity and quality at
Threading and Grooving

lowest per thread-piece cost


• Full profile inserts make a complete thread
Internal profile including crest
Spare Parts

• Three cutting edge


• Specific insert for every TPI
• Torx screw locking system
• Positive cutting action, lower cutting force
and better tool life
• O.D. and I.D. threading
• Right direction
• API - oil field round multi-tooth thread

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-74
®

Laydown Threading Inserts

External - American Standard Buttress Thread 45° x 7° Thread Application

Threading and Grooving


D esc. Carbon Steel - Alloy Steel Insert Data Description

Technical Data
American Standard Faster <—————————————> Slower Insert Dimensions Pitch
Buttress Thread First Choice
External Internal L X Y
45° x 7° Thread Right Hand Left Hand
I.C.
(MM) (MM) (MM)
TPI
D A S K 10 D C 656 DHK425
11ER-20ABUT 11EL-20ABUT    .250 11 1,0 1,3 20
11ER-16ABUT 11EL-16ABUT    .250 11 1,0 1,5 16
16ER-20ABUT 16EL-20ABUT    .375 16 1,0 1,3 20
16ER-16ABUT 16EL-16ABUT    .375 16 1,0 1,5 16
16ER-12ABUT 16EL-12ABUT    .375 16 1,4 2 12
16ER-10ABUT 16EL-10ABUT    .375 16 1,5 2,3 10
• Tolerance Class: Class 2
22ER-8ABUT 22EL-8ABUT    .500 22 2,1 3,3 8

Threading and Grooving


• Three cutting edges
External 22ER-6ABUT 22EL-6ABUT    .500 22 2,1 3,4 6
X • Torx screw locking system
22ER-4ABUT 22EL-4ABUT    .500 22 2,3 9,5 4 • Specific insert for every TPI
Y
22ER-3ABUT 22EL-3ABUT    .500 22 3,1 11,7 30 • Positive cutting action, lower

Inserts
cutting force and better tool life
• O.D. and I.D. threading
Internal - American Standard Buttress Thread 45° x 7° Thread • Left and right direction
Internal Internal L X Y
D A S K 10 D C 656 DHK425 I.C. TPI • American standard buttress thread
Right Hand Left Hand (MM) (MM) (MM)
11IR-20ABUT 11IL-20ABUT    .250 11 1,0 1,3 20
11IR-16ABUT 11IL-16ABUT    .250 11 1,0 1,5 16
Internal 16IR-20ABUT 16IL-20ABUT    .375 16 1,0 1,3 20
X
16IR-16ABUT 16IL-16ABUT    .375 16 1,0 1,5 16
Y 16IR-12ABUT 16IL-12ABUT    .375 16 1,4 2 12
  

Threading and Grooving


16IR-10ABUT 16IL-10ABUT .375 16 1,5 2,3 10
22IR-8ABUT 22IL-8ABUT    .500 22 2,1 3,3 8

Toolholder (Inch)
22IR-6ABUT 22IL-6ABUT    .500 22 2,1 3,4 6
22IR-4ABUT 22IL-4ABUT    .500 22 2,3 9,5 4
22IR-3ABUT 22IL-3ABUT    .500 22 3,1 11,7 30

External - American Push Buttress Thread 45° x 7° Thread Application


American Push
Buttress Thread D esc. Carbon Steel - Alloy Steel Insert Data Description
45° x 7° Thread Faster <—————————————> Slower Insert Dimensions Pitch

External Internal First Choice

Threading and Grooving


I.C. L X Y TPI
Right Hand Left Hand
D A S K 10 D C 656 DHK425

Toolholder (Metric)
16ER-20PBUT 16EL-20PBUT    .375 .65 .050 .030 20
NUT
16ER-16PBUT 16EL-16PBUT    .375 .65 .050 .030 16
16ER-12PBUT 16EL-12PBUT    .375 .65 .050 .030 12
16ER-10PBUT 16EL-10PBUT    .375 .65 .050 .030 10
16ER-8PBUT 16EL-8PBUT    .375 .65 .050 .030 8 BOLT
External 22ER-8PBUT 22EL-8PBUT    .500 .65 .050 .030 8
X • Tolerance Class: Class 2
Y 22ER-6PBUT 22EL-6PBUT    .500 .65 .050 .030 6
• Three cutting edges
22ER-4PBUT 22EL-4PBUT    .500 .65 .050 .030 4
• Torx screw locking system
22ER-3PBUT 22EL-3PBUT    .500 .65 .050 .030 3
• Specific insert for every TPI
L I.C. • Positive cutting action, lower cutting
force and better tool life
Internal - American Push Buttress Thread 45° x 7° Thread
Threading and Grooving

Internal Internal • O.D. and I.D. threading


D A S K 10 D C 656 DHK425 I.C. L X Y TPI • Left and right direction
Right Hand Left Hand
16IR-20PBUT 16IL-20PBUT    .375 .65 .050 .030 20 • American push buttress thread
Spare Parts

Internal 16IR-16PBUT 16IL-16PBUT    .375 .65 .050 .030 16


X
Y 16IR-12PBUT 16IL-12PBUT    .375 .65 .050 .030 12
16IR-10PBUT 16IL-10PBUT    .375 .65 .050 .030 10
16IR-8PBUT 16IL-8PBUT    .375 .65 .050 .030 8
22IR-8PBUT 22IL-8PBUT    .500 .65 .050 .030 8
22IR-6PBUT 22IL-6PBUT    .500 .65 .050 .030 6
22IR-4PBUT 22IL-4PBUT    .500 .65 .050 .030 4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-75
®

Laydown Threading Inserts

Metric Buttress External - Metric Buttress (DIN 513) Thread Application


Threading and Grooving

(DIN 513) Thread


D esc. Material Application Insert Data Description
Technical Data

Stainless Steel, Cast


Carbon Steel
Iron, Aluminum, & Insert Dimensions Pitch
& Alloy Steel
H.T.A
Faster <—————> Slower Faster <—————> Slower
First First L X Y
External External I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
DASK10 DC656 DHK425 DASK10 DVK10 DHK425

16ER-20SAGE DIN 16EL-20SAGE DIN       .375 16 1,5 2,1 2,0

External 22ER-20SAGE DIN 22EL-20SAGE DIN       .500 22 1,5 2,1 2,0

22ER-30SAGE DIN 22EL-30SAGE DIN       .500 22 1,8 2,5 3,0


Threading and Grooving

α = 1/2 arctg (IFP/12)


• Tolerance Class:
Standard API
Inserts

• Three cutting edges


• Torx screw locking system
Internal • Specific insert for every pitch
• Positive cutting action, lower
cutting force and better tool life
Internal - Metric Buttress (DIN 513) Thread • O.D. and I.D. threading
Internal Internal L X Y • Left and right direction
DASK10 DC656 DHK425 DASK10 DVK10 DHK425 I.C.
Right Hand Left Hand (MM) (MM) (MM) (MM)
• Metric buttress (DIN 513) thread
16IR-20SAGE DIN 16IL-20SAGE DIN       .375 16 1,5 2,1 2,0

22IR-20SAGE DIN 22IL-20SAGE DIN       .500 22 1,8 2,8 3,0


Threading and Grooving

22IR-30SAGE DIN 22IL-30SAGE DIN       .500 22 1,8 2,5 3,0


Toolholder (Inch)

SAV
E
O N MONEY
SET
Threading and Grooving

S!!
TNMG Roughing WNMG
Toolholder (Metric)

Turning Set
Roughing Turning Set
Negative 3° Side Set Offers: X 10 Negative 5° Side X 10
Cutting Edge Angle • 1 Toolholder PCS. Cutting Edge Angle Set Offers: PCS.
for negative • 10 Inserts for negative • 1 Toolholder
60° triangle inserts 80° trigon inserts • 10 Inserts
• Roughing operations
• Roughing operations • Extra strong cutting edge
• Extra strong cutting edge • Great chipflow control
• Great chipflow control • High rate of material
Threading and Grooving

• High rate of material removal removal


• High productivity & reliability • High productivity &
• Good on scaly surfaces & reliability
Spare Parts

intermittent cuts • Good on scaly surfaces


& intermittent cuts
12 pc. Set Includes 12 pc. Set Includes
Part No. Shank Tool Part No. Shank Tool
733101- Siz e Length (1) (10) (1) (10)
(1) 733101- Siz e Length (1)
Toolholder Inserts Toolholder Inserts
85214 .750 4.50 MTJNR12-3B TNMG-332-PR-DHCP35 85222 .750 4.50 MWLNR12-4B WNMG-432-PR-DHCP35
Storage Box Storage Box
85218 1.00 6.00 MTJNR16-4D TNMG-432-PR-DHCP35 85224 1.00 6.00 MWLNR16-4D WNMG-432-PR-DHCP35
* Available in this Catalog in the Turning Insert section and the Turning Toolholder (Inch) section.
For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-76
®

Laydown Threading Inserts

External - 30° Round (DIN 405) Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
30° Round Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
(DIN 405) Thread & Alloy Steel Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower
First First L X Y
External External I.C. TPI
Choice Choice (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

16ER-10RD DIN* 16EL-10RD DIN*       .375 16 1,1 1,2 10

16ER-8RD DIN* 16EL-8RD DIN*       .375 16 1,4 1,3 8

16ER-6RD DIN* 16EL-6RD DIN*       .375 16 1,5 1,7 6

External 22ER-6RD DIN* 22EL-6RD DIN*       .500 22 1,5 1,7 6

Threading and Grooving


22ER-4RD DIN* 22EL-4RD DIN*       .500 22 2,2 2,3 4 • Tolerance Class: 7h/7H
• Three cutting edges
27ER-4RD DIN* 27EL-4RD DIN*       .625 27 2,2 2,3 4
• Torx screw locking system

Inserts
• Specific insert for every TPI
Internal - 30° Round (DIN 405) Thread • Positive cutting action, lower
cutting force and better tool life
External External L X Y
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C. TPI • O.D. and I.D. threading
Right Hand Left Hand (MM) (MM) (MM)
16IR-10RD DIN* 16IL-10RD DIN*       .375 16 1,1 1,2 10 • Left and right direction
Internal • 30° round (DIN 405) thread
16IR-8RD DIN* 16IL-8RD DIN*       .375 16 1,4 1,3 8

16IR-6RD DIN* 16IL-6RD DIN*       .375 16 1,5 1,7 6

22IR-6RD DIN* 22IL-6RD DIN*       .500 22 1,5 1,7 6

Threading and Grooving


22IR-4RD DIN* 22IL-4RD DIN*       .500 22 2,2 2,3 4

Toolholder (Inch)
27IR-4RD DIN* 27IL-4RD DIN*       .625 27 2,2 2,3 4

30° Metric Round External - 30° Metric Round (DIN 20400) Thread
(DIN 20400) Thread
Application
External External L X Y
Right Hand Left Hand
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
(MM) (MM) (MM) (MM)
Description
22ER-3,0RD DIN* 22EL-3,0RD DIN*       .500 22 1,3 1,8 3,0

22ER-4,0RD DIN* 22EL-4,0RD DIN*       .500 22 1,5 2,3 4,0

22ER-5,0RD DIN* 22EL-5,0RD DIN*       .500 22 1,8 2,8 5,0

22ER-6,0RD DIN* 22EL-6,0RD DIN*       .500 22 2,1 3,3 6,0

Threading and Grooving


• Tolerance Class:

Toolholder (Metric)
Standard
External • Three cutting edges
• Torx screw locking system
• Specific insert for every pitch
• Positive cutting action, lower
Internal - 30° Metric Round (DIN 20400) Thread cutting force and better tool life
Internal Internal L X Y • O.D. and I.D. threading
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425 I.C.
Right Hand Left Hand (MM) (MM) (MM) (MM)
• Left and right direction
22IR-3,0RD DIN* 22IL-3,0RD DIN*       .500 22 1,3 1,8 3,0 • 30° round (DIN 20400) thread

22IR-4,0RD DIN* 22IL-4,0RD DIN*       .500 22 1,5 2,3 4,0


Internal
22IR-5,0RD DIN* 22IL-5,0RD DIN*       .500 22 1,8 2,8 5,0

     
Threading and Grooving

22IR-6,0RD DIN* 22IL-6,0RD DIN* .500 22 2,1 3,3 6,0


Spare Parts

* When ordering, please specify the DIN class

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-77
®

Laydown Threading Inserts

External - MJ - 60° ISO Metric (DIN 5855) Full Profile Thread Application
Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

MJ - 60° ISO Metric Carbon Steel Stainless Steel, Cast Insert Dimensions Pitch
(DIN 5855) & Alloy Steel Iron, Aluminum, & H.T.A
Full Profile Thread Faster <—————> Slower Faster <—————> Slower
First First L X Y
External External I.C.
Choice Choice (MM) (MM) (MM) (MM)
Right Hand Left Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425

11ER-1,0MJ DIN* 11EL-1,0MJ DIN*       .250 11 0,6 0,7 1,0

11ER-1,25MJ DIN* 11EL-1,25MJ DIN*       .250 11 0,8 0,8 1,25

11ER-1,5MJ DIN* 11EL-1,5MJ DIN*       .250 11 0,8 1,0 1,5

16ER-1,0MJ DIN* 16EL-1,0MJ DIN*       .375 16 0,8 0,9 1,0


Threading and Grooving

External 16ER-1,25MJ DIN* 16EL-1,25MJ DIN*       .375 16 0,8 1,0 1,25 • Tolerance Class:
4h/6h - 4H/5H
16ER-1,5MJ DIN* 16EL-1,5MJ DIN*       .375 16 0,9 1,2 1,5 • Three cutting edges
Inserts

16ER-2,0MJ DIN* 16EL-2,0MJ DIN*       .375 16 1,0 1,3 2,0 • Full profile inserts make a
complete thread profile including
16ER-2,5MJ DIN* 16EL-2,5MJ DIN*       .375 16 1,1 1,5 2,5 the crest
• Torx screw locking system
16ER-3,0MJ DIN* 16EL-3,0MJ DIN*       .375 16 1,1 1,5 3,0
• Positive cutting action, lower
cutting force and better tool life
• Specific insert for every pitch
Internal
Internal - MJ - 60° ISO Metric (DIN 5855) Full Profile Thread
• O.D. and I.D. threading
Internal Internal L X Y
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 I.C.
Right Hand Left Hand (MM) (MM) (MM) (MM) • Left and right direction
11IR-1,0MJ DIN* 11IL-1,0MJ DIN*       .250 11 0,6 0,7 1,0 • 60° MJ (5855) full profile thread
Threading and Grooving

11IR-1,25MJ DIN* 11IL-1,25MJ DIN*       .250 11 0,8 0,8 1,25


Toolholder (Inch)

11IR-1,5MJ DIN* 11IL-1,5MJ DIN*       .250 11 0,8 1,0 1,5

16IR-1,0MJ DIN* 16IL-1,0MJ DIN*       .375 16 0,8 0,9 1,0

16IR-1,25MJ DIN* 16IL-1,25MJ DIN*       .375 16 0,8 1,0 1,25

16IR-1,5MJ DIN* 16IL-1,5MJ DIN*       .375 16 0,9 1,2 1,5

16IR-2,0MJ DIN* 16IL-2,0MJ DIN*       .375 16 1,0 1,3 2,0

16IR-2,5MJ DIN* 16IL-2,5MJ DIN*       .375 16 1,1 1,5 2,5

16IR-3,0MJ DIN* 16IL-3,0MJ DIN*       .375 16 1,1 1,5 3,0


PG - 80°
(DIN 40430)
Full Profile Thread
Threading and Grooving

External - PG - 80° (DIN 40430) Full Profile Thread Application


Toolholder (Metric)

External External L X Y
Right Hand Left Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 I.C.
(MM) (MM) (MM)
TPI Description
11ER-20PG DIN* 11EL-20PG DIN*       .250 11 0,8 1,0 20

11ER-18PG DIN* 11EL-18PG DIN*       .250 11 0,8 1,0 18

11ER-16PG DIN* 11EL-16PG DIN*       .250 11 1,0 1,0 16

22ER-20PG DIN* 22EL-20PG DIN*       .375 22 0,8 1,0 20


External
22ER-18PG DIN* 22EL-18PG DIN*       .375 22 0,8 1,0 18 • Tolerance Class:
Standard
22ER-16PG DIN* 22EL-16PG DIN*       .375 22 1,0 1,0 16
• Three cutting edges
• Full profile inserts make a
Internal - PG - 80° (DIN 40430) Full Profile Thread complete thread profile including
Threading and Grooving

the crest
Internal Internal L X Y
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 I.C. TPI • Torx screw locking system
Right Hand Left Hand (MM) (MM) (MM)
• Positive cutting action, lower
Spare Parts

11IR-20PG DIN* 11IL-20PG DIN*       .250 11 0,8 1,0 20


cutting force and better tool life
Internal 11IR-18PG DIN* 11IL-18PG DIN*       .250 11 0,8 1,0 18 • Specific insert for every TPI
• I.D. threading
11IR-16PG DIN* 11IL-16PG DIN*       .250 11 1,0 1,0 16
• Left and right direction
22IR-20PG DIN* 22IL-20PG DIN*       .375 22 0,8 1,0 20 • 80° PG (DIN 40430) full profile
thread
22IR-18PG DIN* 22IL-18PG DIN*       .375 22 0,8 1,0 18

22IR-16PG DIN* 22IL-16PG DIN*       .375 22 1,0 1,0 16

* When ordering, please specifiy the DIN class

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-78
®

DorNotch Threading Insert Index

Description Page Number Profile Insert

Threading and Grooving


NT Partial Profile

Technical Data
NUT
• NT 60° "V" Thread B-81

• NTP 60° "V" Thread B-81

• NTF 60° Fine "V" Thread B-82 BOLT

• NTK 60° Fine "V" Thread B-82

60° U N J
NUT
• NJ 60° "V" Thread B-82

• NJP 60° "V" Thread B-83

Threading and Grooving


• NJF 60° "V" UNJ Fine Thread B-84 BOLT

• NJK 60° "V" UNJ Class 3 Fine Thread B-84

Inserts
60° N P T / N P T F NUT

• NDC-V National Pipe Thread B-85

• NDC-V-D National Pipe Thread (Dryseal) B-85


BOLT

NT Full Profile (Metric) NUT

• NTC 60° "V" Thread Full Profile B-83

Threading and Grooving


• NTC 60° ISO Metric "V" Thread Full Profile B-86

Toolholder (Inch)
BOLT

ACME
NUT

• NA 29° ACME Thread B-87

• NAS 29° Stub ACME Thread B-87


BOLT

Grooving

• NF Face Grooving B-84

Threading and Grooving


Toolholder (Metric)
• NG B-88

• NGP Positive B-89

• NR Full Radius B-89

• NRP Positive Full Radius B-89

• NU Undercutting B-90

• NV Poly-Vee B-90

API American Buttress


NUT

• NTB-A - 7° American Buttress Thread B-91


Threading and Grooving

• NTB-B - 45° American Buttress Thread B-91


BOLT
Spare Parts

API
NUT
• ND - 60° "V" Rotary Shoulder B-92

• NDC - 60° "V" Rotary Shoulder Full Form B-92

• NDC-RD - 60° "V" Round B-92 BOLT

• NDC-API - Buttress Thread B-92

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-79
DorNotch Threading Insert Identification System

FAX: 979-282-2951
979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
615 COUNTY ROAD 219
DORIAN TOOL INT'L
®

B-80
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®

DorNotch Threading & Grooving Inserts

NT - 60° "V" Thread Application

Threading and Grooving


NT - 60°
“V” Thread D esc. Material Application Insert Data Description

Technical Data
Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower Insert Dimensions Pitch (P)
First First
Right Left Choice Choice Gage A B E R T Ext. Int. Ext. Int.
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN) (IN) (IN) (MM) (MM)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
.003
NT-2R NT-2L       .1875 .219 .2661 .075
.005
.150 8-36 7-20 0,70 3
.005
NT-3R NT-3L       .3750 .344 .3999 .098
.008
.195 6-20 5-12 1,25 4
Neutral Rake Angle .005
E NT-4R NT-4L       .3750 .453 .6293 .128
.008
.255 4-20 4-12 1,00 4
R

Threading and Grooving


60° T • General purpose

B
• A popular threading insert
55° style for general use
A • Provides satisfactory

Inserts
performance in most
GAGE DIAM.
applications
• 60° NT “V” thread
NTP - 60°
Positive “V” Thread
NTP - 60° Positive "V" Thread Application
Right Left Gage A B E R T Ext. Int. Ext. Int.
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN) (IN) (MM) (MM)
Description
.003
NTP-2R NTP-2L       .1875 .219 .2661 .075
.005
.150 8-36 7-20 0,70 3
.005
NTP-3R NTP-3L       .3750 .344 .3999 .098
.008
.195 6-20 5-12 1,25 4

Threading and Grooving


.005
NTP-4R NTP-4L       .3750 .453 .6293 .128
.008
.255 4-20 4-12 1,00 4

Toolholder (Inch)
• General purpose
5° Pos. Rake Angle • Ground positive rake reduces
E cutting forces
R • Recommended for threading
60° T aluminum and difficult-to-
machine materials
B • 60° NTP “V” thread
55°

A 5°

GAGE DIAM.

Threading and Grooving


Toolholder (Metric)
Surface Feed Per Minute Formula
SFM Formula
Inch Measurements Metric Measurements
Dm = Diameter of part (DIA) Inch Metric

Cutting Speed πxD m xn πxD m


xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM
12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min

Threading and Grooving

Threading Quick Reference Chart


Important!!!
Spare Parts

z - First Choice
For optimum results, select the ~ - Alternative Choice All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-81
®

DorNotch Threading & Grooving Inserts

NTF - 60° NTF - 60° Fine"V" Thread Application


Threading and Grooving

Fine “V” Thread Description


D esc. Material Application Insert Data
Technical Data

Carbon Steel Stainless Steel, Cast


& Alloy Steel Iron, Aluminum, & H.T.A
Faster <————> Slower Faster <————> Slower Insert Dimensions Pitch (P)
First First
Right Left Choice Choice Gage A B E R T Ext. Int. Ext. Int.
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN) (IN) (IN) (MM) (MM)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
.002
NTF-2R NTF-2L       .1875 .219 .2679 .110
.004
.150 8-36 7-20 0,70 2
.002
Neutral Rake Angle NTF-3R NTF-3L       .3750 .344 .4022 .141
.004
.195 6-20 5-12 1,25 3
E .002
R
NTF-4R NTF-4L       .3750 .453 .6332 .201
.004
.255 4-20 4-12 1,00 4

60° T • Fine pitches, close to shoulder


Threading and Grooving

operations
B
55° • Smaller nose radius than
general purpose inserts
A
• Use this style insert only when
Inserts

GAGE DIAM.
required for the operation
• 60° NTF fine “V” thread
NTK - 60°
Positive Fine “V”
Thread
NTK - 60° Positive Fine "V" Thread Application
Right Left Gage A B E R T Ext. Int. Ext. Int.
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN) (IN) (MM) (MM)
Description
.002
NTK-2R NTK-2L       .1875 .219 .2679 .110
.004
.150 8-36 7-20 0,70 2
.002
NTK-3R NTK-3L       .3750 .344 .4022 .141
.004
.195 6-20 5-12 1,25 3
Threading and Grooving

.002
NTK-4R NTK-4L       .3750 .453 .6332 .201
.004
.255 4-20 4-12 1,00 4
Toolholder (Inch)

• Fine pitches, close to shoulder


5° Pos. Rake Angle operations
E • Ground positive rake
R
• Smaller nose radius than
60° T general purpose inserts
• Use the this insert only when
B
55° required for the operation

A 5° • 60° NTK fine “V” thread

GAGE DIAM.
Threading and Grooving
Toolholder (Metric)

NJ - 60° "V" Thread Application


D esc. Material Application Insert Data Description
NJ - 60°
“V” Thread Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
Faster <————> Slower Faster <————> Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Threading and Grooving

.0188
NJ-3020R8 NJ-3020L8       .3750 .344 .3999 .098
.0198
.195 8
.0125
NJ-3014R12 NJ-3014L12       .3750 .344 .3999 .098 .195 12
Spare Parts

.0135
.0094
NJ-3010R16 NJ-3010L16       .3750 .344 .3999 .098
.0104
.195 16
Neutral Rake Angle
E
R • Tolerance Class: 3A/3B
60° T • UNJ external threads
• Close tolerance on nose radius to
B
55° control thread root radius

A • Specific insert for every TPI


• 60° NJ “V” thread
GAGE DIAM.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-82
®

DorNotch Threading & Grooving Inserts

External - NTC - 60° "V" Full Profile Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
NTC - 60° Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
“V” Thread
Full Profile Thread Faster <——————> Slower Faster <——————> Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425

NTC-3R7E NTC-3L7E       .3750 .344 .4004 .107 .0186 .195 7

NTC-3R8E NTC-3L8E       .3750 .344 .4004 .107 .0150 .195 8

NTC-3R9E NTC-3L9E       .3750 .344 .4004 .107 .0140 .195 9

NTC-3R10E NTC-3L10E       .3750 .344 .4004 .107 .0124 .195 10

     

Threading and Grooving


NTC-3R11E NTC-3L11E .3750 .344 .4004 .107 .0110 .195 11
Neutral Rake Angle • Tolerance Class:
E
NTC-3R12E NTC-3L12E       .3750 .344 .4025 .148 .0100 .195 12 2A/2B
R NTC-3R13E NTC-3L13E       .3750 .344 .4025 .148 .0096 .195 13 • Offers the best possible tool
60° life for the application

Inserts
T
NTC-3R14E NTC-3L14E       .3750 .344 .4025 .148 .0088 .195 14
• Produces the best surface
B NTC-3R16E NTC-3L16E       .3750 .344 .4025 .148 .0075 .195 16 finish, and accurate thread
55°
depth
A
NTC-3R18E NTC-3L18E       .3750 .344 .4025 .148 .0070 .195 18
• Full profile inserts make a
GAGE DIAM. NTC-3R20E NTC-3L20E       .3750 .344 .4025 .148 .0062 .195 20 complete thread profile
including crest
.0060
NTC-3R24E NTC-3L24E       .3750 .344 .4025 .148
.0045
.195 24
• Specific insert for every TPI
.0052 • Inch and ISO metric thread
NTC-3R28E NTC-3L28E       .3750 .344 .4025 .148
.0039
.195 28
forms are standard
.0045
NTC-3R32E NTC-3L32E       .3750 .344 .4025 .148
.0034
.195 32 • 60° NTC “V” full profile
thread

Threading and Grooving


Internal - NTC - 60° "V" Full Profile Thread

Toolholder (Inch)
Right Left Gage A B E R T
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 TPI
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
NTC-3R7I NTC-3L7I       .3750 .344 .4004 .107 .0090 .195 7

NTC-3R8I NTC-3L8I       .3750 .344 .4004 .107 .0070 .195 8

NTC-3R10I NTC-3L10I       .3750 .344 .4004 .107 .0052 .195 10

NTC-3R11I NTC-3L11I       .3750 .344 .4004 .107 .0046 .195 11

NTC-3R12I NTC-3L12I       .3750 .344 .4025 .148 .0040 .195 12

NTC-3R14I NTC-3L14I       .3750 .344 .4025 .148 .0037 .195 14

NTC-3R16I NTC-3L16I       .3750 .344 .4025 .148 .0030 .195 16

NTC-3R18I NTC-3L18I       .3750 .344 .4025 .148 .0030 .195 18

 

Threading and Grooving


NTC-3R20I NTC-3L20I     .3750 .344 .4025 .148 .0026 .195 20

Toolholder (Metric)
.0030
NTC-3R24I NTC-3L24I       .3750 .344 .4025 .148
.0015
.195 24

NJP - 60° Positive "V" Thread Application


NJP - 60° Positive D esc. Material Application Insert Data Description
“V” Thread
Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
Faster <————> Slower Faster <————> Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
.0188
NJP-3020R8 NJP-3020L8       .3750 .344 .3999 .098
.0198
.195 8
Threading and Grooving

.0125
NJP-3014R12 NJP-3014L12       .3750 .344 .3999 .098
.0135
.195 12
.0094
5° Pos. Rake Angle NJP-3010R16 NJP-3010L16       .3750 .344 .3999 .098
.0104
.195 16
Spare Parts

E
R
• Tolerance Class:
60° T
3A/3B
B • UNJ external threads
55°
• Close tolerance on nose radius
A 5° to control thread root radius
GAGE DIAM. • Specific insert for every TPI
• 60° NJP “V” thread

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-83
®

DorNotch Threading & Grooving Inserts

NJF - 60° UNJ Fine "V" Thread Application


Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

NJF - 60° UNJ Fine Carbon Steel Stainless Steel, Cast


"V" Thread & Alloy Steel Iron, Aluminum, & H.T.A
Faster <——————> Slower Faster <——————> Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
.0107
NJF-3012R14 NJF-3012L14       .3750 .344 .4022 .141
.0117
.195 14
.0094
NJF-3010R16 NJF-3010L16       .3750 .344 .4022 .141
.0104
.195 16
.0083
NJF-3009R18 NJF-3009L18       .3750 .344 .4022 .141
.0093
.195 18
.0075
NJF-3008R20 NJF-3008L20       .3750 .344 .4022 .141 .195 20
Threading and Grooving

.0085
Neutral Rake Angle .0063 • Tolerance Class:
NJF-3007R24 NJF-3007L24       .3750 .344 .4022 .141 .195 24
E .0073 3A/3B
.0054
R NJF-3006R28 NJF-3006L28       .3750 .344 .4022 .141
.0064
.195 28 • UNJ external threads, fine
60° pitches, close to the shoulder
Inserts

T
.0047
NJF-3005R32 NJF-3005L32       .3750 .344 .4022 .141
.0056
.195 32 • Close to shoulder applications
B
55° • Close tolerance on nose radius
to control thread root radius
A
• Specific insert for every TPI
GAGE DIAM.
• 60° NJF “V” fine thread

NJK - 60° NJK - 60° Positive UNJ Fine "V" Thread Application
Positive UNJ Fine Right Left
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Gage A B E R T
TPI Description
Hand Hand Dia. (IN) (IN (IN) (IN) (IN)
"V" Thread
Threading and Grooving

.0107
NJK-3012R14 NJK-3012L14       .3750 .344 .4022 .141
.0117
.195 14
Toolholder (Inch)

.0094
NJK-3010R16 NJK-3010L16       .3750 .344 .4022 .141
.0104
.195 16
.0083
NJK-3009R18 NJK-3009L18       .3750 .344 .4022 .141
.0093
.195 18
.0075
NJK-3008R20 NJK-3008L20       .3750 .344 .4022 .141
.0085
.195 20 • Tolerance Class:
.0063 3A/3B
NJK-3007R24 NJK-3007L24       .3750 .344 .4022 .141
.0073
.195 24
• UNJ external threads, fine pitches,
.0054
NJK-3006R28 NJK-3006L28       .3750 .344 .4022 .141
.0064
.195 28 close to shoulder
• Ground positive rake
5° Pos. Rake Angle NJK-3005R32 NJK-3005L32       .3750 .344 .4022 .141
.0047
.195 32
.0056 • Close to shoulder applications
E
R • Close tolerance on nose radius to
control thread root radius
60° T
• Specific insert for every TPI
• 60° NJF “V” fine thread
Threading and Grooving

B
55°
Toolholder (Metric)

A 5°

GAGE DIAM.

NF - Face Grooving Application


Right Left Gage A B E R T W
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 Description
NF - Face Grooving Hand Hand Dia. (IN) (IN (IN) (IN) (IN) (IN)
.005
NF-3125R NF-3125L       .3750 .344 .4050 .180
.010
.195 .125
.005
NF-3156R NF-3156L       .3750 .344 .4050 .180
.010
.195 .156
.020
NF-3188R NF-3188L       .3750 .344 .4050 .180
.025
.195 .188
.030
NF-6218R NF-6218L       .3750 .453 .6360 .250
.035
.383 .218
.030 • Tolerance Class: 3A/3B
NF-6250R NF-6250L       .3750 .453 .6360 .250 .383 .250
Threading and Grooving

.035
• Ground positive rake reduces
.030
NF-6375R NF-6375L       .3750 .453 .6360 .250
.035
.383 .375 cutting forces
Neutral Rake Angle • Recommended for face grooving
Spare Parts

• For a wide range of materials


E
• NF - face grooving insert
W 3° T
R
B

GAGE DIAM.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-84
®

DorNotch Threading & Grooving Inserts

NDC-V (NPT) - 60° "V" National Pipe Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description
NDC-V (NPT) -

Technical Data
Stainless Steel, Cast
60° “V” Carbon Steel
Iron, Aluminum, &
& Alloy Steel
National Pipe H.T.A
Thread Faster <——> Slower Faster <——— Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
DASK10 DC656 DHK425 DASK10 DVK10 DHK425

NDC-38V-R75 NDC-38V-L75       .3750 .344 .4000 .100 .005 .255 8

NDC-3115V-R75 NDC-3115V-L75       .3750 .344 .4023 .144 .004 .255 11.5

NDC-314V-R75 NDC-314V-L75       .3750 .344 .4023 .144 .003 .255 14

Threading and Grooving


NDC-318V-R75 NDC-318V-L75       .3750 .344 .4023 .144 .003 .255 18
Neutral Rake Angle • Tolerance Class:
E NDC-327V-R75 NDC-327V-L75       .3750 .344 .4023 .144 .002 .255 27 Standard NPT
R • Offers the best possible
tool life for the application

Inserts
60° T
• Produces the best surface
B finish, and accurate thread
55° depth
A • For tapered threads where
fluid tightness is required
GAGE DIAM.
• Specific insert for every
TPI
• Full profile inserts make a
complete thread profile
including crest
• 60° “V” NDC-V (NPT)
national pipe thread

Threading and Grooving


Toolholder (Inch)
NDC-V-D (NPTF)
60° “V” NDC-V-D (NPTF) - 60° "V" National Pipe Dryseal Thread Application
National Pipe Right Left Gage A B E R T
Dryseal Thread Hand Hand
DASK10 DC656 DHK425 DASK10 DVK10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN)
TPI Description
.0052
NDC-3115V-R75D NDC-3115V-L75D       .3750 .344 .4023 .144
.0062
.255 11.5
.0043
NDC-314V-R75D NDC-314V-L75D       .3750 .344 .4023 .144
.0053
.255 14
.0043
NDC-318V-R75D NDC-318V-L75D       .3750 .344 .4023 .144
.0053
.255 18
.0035
NDC-327V-R75D NDC-327V-L75D       .3750 .344 .4023 .144
.0045
.255 27
• Tolerance Class:
NDC-38V-R75D NDC-38V-L75D       .3750 .344 .4023 .144
.0035
.255 38
Class 2
.0045

Threading and Grooving


• Offers the best possible

Toolholder (Metric)
tool life for the application
Neutral Rake Angle • Produces the best surface
E
finish, and accurate thread
R depth
60° T • Specific insert for every
TPI
B
55° • Full profile inserts make a
complete thread profile
A including crest
GAGE DIAM. • 60° “V” NDC-V-D
(NPTF) national pipe
dryseal thread Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-85
®

DorNotch Threading & Grooving Inserts

External - NTC - 60° ISO Metric "V" Full Profile Thread Application
Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

NTC - 60° Carbon Steel Stainless Steel, Cast


ISO Metric & Alloy Steel Iron, Aluminum,& H.T.A
“V” Full Profile Faster <————> Slower Faster <————> Slower Insert Dimensions Pitch
Thread First First
External External Choice Choice Gage A B E R T
Right Hand Left Hand Dia. (MM) (MM) (MM) (MM) (MM) (MM)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
0,188
NTC-2R150E NTC-2L150E       .1875 5,56 6,80 2,667
0,216
3,81 1,5
0,124
NTC-2R100E NTC-2L100E       .1875 5,56 6,81 2,921
0,145
3,81 1,0
0,188
NTC-3R150E NTC-3L150E       .3750 8,74 10,23 3,810
0,216
4,95 1,5
0,2895
NTC-3R200E NTC-3L200E       .3750 8,74 10,21 3,404 4,95 2,0
Threading and Grooving

0,2489
0,376 • Tolerance Class:
NTC-3R300E NTC-3L300E       .3750 8,74 10,18 2,896 4,95 3,0
Neutral Rake Angle 0,432 6g/6H
E • Cresting style for metric threads
R
Inserts

• Offers the best possible tool life


60° T for the application
• Specific insert for every pitch
B
55° • Produces the best surface finish
A and accurate thread depth
GAGE DIAM. • 60° NTC ISO metric “V” full
profile thread
Internal - NTC - 60° ISO Metric "V" Full Profile Thread
Internal Internal Gage A B E R T
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Right Hand Left Hand Dia. (MM) (MM) (MM) (MM) (MM) (MM)
NTC-2R150I NTC-2L150I       .1875 5,56 6,80 2,642 0,079 3,81 1,5
Threading and Grooving

0,036
NTC-2R100I NTC-2L100I       .1875 5,56 6,81 2,921
0,071
3,81 1,0
Toolholder (Inch)

NTC-3R150I NTC-3L150I       .3750 8,74 10,22 3,708 0,079 4,95 1,5

NTC-3R200I NTC-3L200I       .3750 8,74 10,21 3,404 0,096 4,95 2,0

NTC-3R300I NTC-3L300I       .3750 8,74 10,17 2,692 0,135 4,95 3,0


Threading and Grooving
Toolholder (Metric)

Milling Accessories For Vertical Milling Machine


Right Angle Milling Attachment

Features
• Ductile Iron Body • 1.33 to 1 Gear Ratio
• Precision Hardened • Grease Fitting
& Ground Spiral • Alignment Flats on
Bevel Gears 2 Sides
Threading and Grooving

• Sealed High • R-8 Collet Spindle


Speed Bearings
Spare Parts

MMRAA-R8
73310104000
Call Technical Assistance for further details on this tool.

When using the MMRAA-R8, a special draw bar is required and should be ordered with
Designed to simplify right angle work by reducing the need
the Dorian Milling Machine Right Angle Attachment.
of special tooling and difficult fixturing, ideal for cavities
and pocket jobs.
* Available in our Dorian Tool Machine Tool Accessories and Automation Products Catalog.
For further information or to request a catalog, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-86
®

DorNotch Threading & Grooving Inserts

NA - 29° ACME Thread Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
NA - 29° Carbon Steel Stainless Steel, Cast
& Alloy Steel Iron, Aluminum, & H.T.A
ACME Thread
Faster <—————> Slower Faster <—————> Slower Insert Dimensions Pitch
First First
Right Left Choice Choice Gage A B E R T
TPI
Hand Hand Dia. (IN) (IN (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425

NA-3R16 NA-3L16       .3750 .344 .4026 .149 .0206 .195 16

NA-3R14 NA-3L14       .3750 .344 .4026 .149 .0239 .195 14

NA-3R12 NA-3L12       .3750 .344 .4026 .149 .0283 .195 12

Neutral Rake Angle NA-3R10 NA-3L10       .3750 .344 .4026 .149 .0319 .195 10

Threading and Grooving


E 3°
NA-3R8 NA-3L8       .3750 .344 .4026 .149 .0411 .195 8 • Tolerance Class:
W 3G
29° T NA-3R6 NA-3L6       .3750 .344 .4026 .149 .0566 .195 6 • Strong DorNotch design
does not allow the insert to

Inserts
B NA-3R5 NA-3L5       .3750 .344 .4026 .149 .0689 .195 5 move in the pocket during
55°
this type of threading
A NA-3R4 NA-3L4       .3750 .344 .4018 .133 .0875 .195 4 operation, which places
GAGE DIAM. high cutting forces on the
NA-4R10 NA-4L10       .3750 .453 .6332 .202 .0319 .255 10 insert
• Specific insert for every TPI
NA-4R8 NA-4L8       .3750 .453 .6332 .202 .0411 .255 8
• NA 29° ACME thread
NA-4R6 NA-4L6       .3750 .453 .6332 .202 .0566 .255 6

NA-4R5 NA-4L5       .3750 .453 .6332 .202 .0689 .255 5

NA-4R4 NA-4L4       .3750 .453 .6332 .202 .0875 .255 4

Threading and Grooving


NA-6R2 NA-6L2       .3750 .453 .6308 .283 .1802 .383 2

Toolholder (Inch)
NA-6R2.5 NA-6L2.5       .3750 .453 .6308 .283 .1431 .383 2.5

NA-6R3 NA-6L3       .3750 .453 .6308 .283 .1184 .383 3

NAS - 29° NAS - 29° Stub ACME Thread Application


Stub ACME Right Left Gage A B E R T
Thread Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN (IN) (IN) (IN)
TPI Description
NAS-3R16 NAS-3L16       .3750 .344 .4026 .149 .0238 .195 16

NAS-3R14 NAS-3L14       .3750 .344 .4026 .149 .0276 .195 14

NAS-3R12 NAS-3L12       .3750 .344 .4026 .149 .0326 .195 12

 

Threading and Grooving


NAS-3R10 NAS-3L10     .3750 .344 .4026 .149 .0370 .195 10

Toolholder (Metric)
• Tolerance Class:
NAS-3R8 NAS-3L8       .3750 .344 .4026 .149 .0476 .195 8
2G
NAS-3R6 NAS-3L6       .3750 .344 .4026 .149 .0652 .195 6 • Strong DorNotch design
Neutral Rake Angle does not allow the insert to
NAS-3R5 NAS-3L5       .3750 .344 .4026 .149 .0793 .195 5 move in the pocket during
E 3°
this type of threading
W NAS-3R4 NAS-3L4       .3750 .344 .4026 .149 .1004 .195 4 operation, which places
29° T high cutting forces on the
NAS-4R3 NAS-4L3       .3750 .453 .6332 .202 .1356 .255 3 insert
B
• Specific insert for every TPI
55° NAS-6R2 NAS-6L2       .3750 .453 .6308 .202 .2060 .383 2
• NAS - 29° stub ACME thread
A
GAGE DIAM.
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-87
®

DorNotch Threading & Grooving Inserts

NG - Grooving Application
Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

Carbon Steel Stainless Steel, Cast


& Alloy Steel Iron, Aluminum, & H.T.A
Faster <—————> Slower Faster <—————> Slower Insert Dimensions
NG - Grooving First First
Right Left Gage A B E R T W
Choice Choice
Hand Hand Dia. (IN) (IN (IN) (IN) (IN) (IN)
DASK10 DC656 DHK425 DASK10 DVK10 DHK425
.002
NG-2031R NG-2031L       .1875 .219 .2700 .050
.005
.150 .031
.002
NG-210R NG-210L       .1875 .219 .2700 .050
.005
.150 .039
.002
NG-2041R NG-2041L       .1875 .219 .2700 .050
.005
.150 .041
.002
NG-2047R NG-2047L       .1875 .219 .2700 .050
.005
.150 .047
.005 • The most standard grooving
NG-2058R NG-2058L       .1875 .219 .2700 .050
.010
.150 .058
insert
Threading and Grooving

Neutral Rake Angle .005


3° NG-2062R NG-2062L       .1875 .219 .2700 .110
.010
.150 .062 • Inch and metric widths are
.005 standard
E NG-220R NG-220L       .1875 .219 .2700 .110
.010
.150 .079
R • NG - grooving
.005
T NG-2094R NG-2094L       .1875 .219 .2700 .110 .150 .094
Inserts

W
.010
.005
55°
B NG-230R NG-230L       .1875 .219 .2700 .110
.010
.150 .118
.005
A NG-2125R NG-2125L       .1875 .219 .2700 .110
.010
.150 .125
GAGE DIAM. .002
NG-3031R NG-3031L       .3750 .344 .4050 .050
.005
.195 .031
.002
NG-310R NG-310L       .3750 .344 .4050 .050
.005
.195 .039
.002
NG-3047R NG-3047L       .3750 .344 .4050 .075
.005
.195 .047
.005
NG-3062R NG-3062L       .3750 .344 .4050 .120
.010
.195 .062
.005
     
Threading and Grooving

NG-3072R NG-3072L .3750 .344 .4050 .120 .195 .072


.010
.005
NG-3078R NG-3078L       .3750 .344 .4050 .120 .195 .078
Toolholder (Inch)

.010
.005
NG-320R NG-320L       .3750 .344 .4050 .120
.010
.195 .079
.005
NG-3088R NG-3088L       .3750 .344 .4050 .120
.010
.195 .088
.005
NG-3094R NG-3094L       .3750 .344 .4050 .180
.010
.195 .094
.010
NG-3097R NG-3097L       .3750 .344 .4050 .180
.015
.195 .097
.005
NG-3105R NG-3105L       .3750 .344 .4050 .180
.010
.195 .105
.010
NG-3110R NG-3110L       .3750 .344 .4050 .180
.015
.195 .110
.005
NG-330R NG-330L       .3750 .344 .4050 .180
.010
.195 .118
.005
NG-3122R NG-3122L       .3750 .344 .4050 .180
.010
.195 .122
Threading and Grooving

.005
NG-3125R NG-3125L       .3750 .344 .4050 .180
.010
.195 .125
Toolholder (Metric)

.010
NG-3142R NG-3142L       .3750 .344 .4050 .180
.015
.195 .142
.005
NG-3156R NG-3156L       .3750 .344 .4050 .180
.010
.195 .156
.010
NG-340R NG-340L       .3750 .344 .4050 .180
.015
.195 .158
.005
NG-3178R NG-3178L       .3750 .344 .4050 .180
.010
.195 .178
.020
NG-3185R NG-3185L       .3750 .344 .4050 .180
.025
.195 .185
.020
NG-3189R NG-3189L       .3750 .344 .4050 .180
.025
.195 .189
.005
NG-4125R NG-4125L       .3750 .453 .6360 .250
.010
.255 .125
.020
NG-4189R NG-4189L       .3750 .453 .6360 .250
.025
.255 .189
.010
NG-450R NG-450L       .3750 .453 .6360 .250
.015
.255 .197
Threading and Grooving

.005
NG-4213R NG-4213L       .3750 .453 .6360 .250
.010
.255 .213
.020
NG-4219R NG-4219L       .3750 .453 .6360 .250 .255 .219
Spare Parts

.025
.020
NG-4250R NG-4250L       .3750 .453 .6360 .250
.025
.255 .250
.030
NG-4312R NG-4312L       .3750 .453 .6360 .250
.035
.312 .312
.030
NG-6281R NG-6281L       .3750 .453 .6360 .250
.035
.383 .281
.030
NG-6312R NG-63121L       .3750 .453 .6360 .250
.035
.383 .312
.030
NG-6375R NG-6375L       .3750 .453 .6360 .250
.035
.383 .375

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-88
®

DorNotch Threading & Grooving Inserts

NGP - Positive Grooving Application

Threading and Grooving


D esc. Material Application Insert Data Description

Technical Data
Carbon Steel Stainless Steel, Cast
NGP - & Alloy Steel Iron, Aluminum, & H.T.A
Positive Grooving Faster <—————> Slower Faster <—————> Slower Insert Dimensions
First First
Right Left Choice Choice Gage A B E R T W
Hand Hand Dia. (IN) (IN (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
.002
NGP-2031R NGP-2031L       .1875 .219 .2700 .050
.005
.150 .031
.005
NGP-2062R NGP-2062L       .1875 .219 .2700 .110
.010
.150 .062
.005
NGP-2125R NGP-2125L       .1875 .219 .2700 .110
.010
.150 .125
.005
NGP-3047R NGP-3047L       .3750 .344 .4050 .075 .195 .047

Threading and Grooving


.010
5° Pos. Rake Angle .005 • Ground positive rake reduces
3° NGP-3062R NGP-3062L       .3750 .344 .4050 .120
.010
.195 .062 cutting forces

NGP-3088R NGP-3088L       .3750 .344 .4050 .094


.005
.195 .088 • Recommended for grooving
E R .010 aluminum and difficult-to-

Inserts
.005 machine materials
W T NGP-3094R NGP-3094L       .3750 .344 .4050 .180
.010
.195 .094
• NGP - positive grooving
B .005
55° NGP-3125R NGP-3125L       .3750 .344 .4050 .150
.010
.195 .125
5° .005
A
NGP-3156R NGP-3156L       .3750 .344 .4050 .150
.010
.195 .156
GAGE DIAM.
.020
NGP-3189R NGP-3189L       .3750 .344 .4050 .150
.025
.195 .189
.005
NGP-4125R NGP-4125L       .3750 .453 .6360 .250
.010
.255 .125
NR - .020
Full Radius NGP-4189R NGP-4189L       .3750 .453 .6360 .250
.025
.255 .189

Grooving NGP-4250R NGP-4250L       .3750 .453 .6360 .250


.020
.255 .250

Threading and Grooving


.025

Toolholder (Inch)
NR - Full Radius Grooving Application
Right Left Gage A B E R T W
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN)
Description
NR-2031R NR-2031L       .1875 .219 .2683 .110 .031 .150 .062

NR-2047R NR-2047L       .1875 .219 .2675 .110 .047 .150 .094

NR-2062R NR-2062L       .1875 .219 .2667 .110 .062 .150 .125

Neutral Rake Angle NR-3031R NR-3031L       .3750 .344 .4033 .094 .031 .195 .062

• Full radius end form
NR-3047R NR-3047L       .3750 .344 .4025 .150 .047 .195 .094
E • General purpose grooving
NR-3062R NR-3062L       .3750 .344 .4017 .150 .062 .195 .125
• General purpose profiling
W T
      • Most popular insert for full

Threading and Grooving


R NR-3078R NR-3078L .3750 .344 .4008 .150 .078 .195 .156
B radius shallow grooving

Toolholder (Metric)
55° NR-3094R NR-3094L       .3750 .344 .4000 .150 .094 .195 .188 • Strong DorNotch design
A allows light turning and
NR-4062R NR-4062L       .3750 .453 .6327 .150 .062 .255 .125
profiling in two directions
GAGE DIAM.
NR-4094R NR-4094L       .3750 .453 .6310 .250 .094 .255 .188 • NR - full radius grooving
insert
NR-4125R NR-4125L       .3750 .453 .6293 .250 .125 .255 .250
NRP -
Positive Full Radius
Grooving NRP - Positive Full Radius Grooving Application
Right Left Gage A B E R T W
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN) (IN) (IN) (IN) (IN)
Description
NRP-2031R NRP-2031L       .1875 .219 .2683 .110 .031 .150 .062

NRP-2047R NRP-2047L       .1875 .219 .2675 .110 .047 .150 .094

     
Threading and Grooving

NRP-2062R NRP-2062L .1875 .219 .2667 .110 .062 .150 .125

NRP-3031R NRP-3031L       .3750 .344 .4033 .094 .031 .195 .062


• Full radius end form
Spare Parts

NRP-3047R NRP-3047L       .3750 .344 .4025 .150 .047 .195 .094 • Ground positive rake reduces
cutting forces
5° Pos. Rake Angle NRP-3062R NRP-3062L       .3750 .344 .4017 .150 .062 .195 .125
3° • Recommended for machining
NRP-3078R NRP-3078L       .3750 .344 .4008 .150 .078 .195 .156 aluminum and difficult-to-
E machine materials
NRP-3094R NRP-3094L       .3750 .344 .4000 .150 .094 .195 .188 • NRP - positive full radius
W T
grooving insert
R NRP-4062R NRP-4062L       .3750 .453 .6327 .150 .062 .255 .125
B
55° NRP-4094R NRP-4094L       .3750 .453 .6310 .250 .094 .255 .188
A 5°
NRP-4125R NRP-4125L       .3750 .453 .6293 .250 .125 .255 .250
GAGE DIAM.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-89
®

DorNotch Threading & Grooving Inserts

NU - Grooving Application
Threading and Grooving

D esc. Material Application Insert Data Description


Technical Data

Carbon Steel Stainless Steel, Cast


NU - Grooving & Alloy Steel Iron, Aluminum, & H.T.A
Faster <————> Slower Faster <————> Slower Insert Dimensions
First First
Right Left Choice Choice Gage A B E R T W
Hand Hand Dia. (IN) (IN (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425

NU-3094R NU-3094L       .3750 .344 .4050 .125 .020 .195 .094

NU-3125R NU-3125L       .3750 .344 .4050 .188 .047 .195 .125

NU-3156R NU-3156L       .3750 .344 .4050 .188 .047 .195 .156


Neutral Rake Angle
Threading and Grooving


• Grooving
E R • Designed to easily cut
workpiece grinding reliefs
W T
• NU - grooving
Inserts

B
55°

A
GAGE DIAM.

NV - Positive
Poly-Vee Grooving NV - Positive Poly-Vee Grooving Application
Right Left Gage A B E R T W
Hand Hand
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425
Dia. (IN) (IN (IN) (IN) (IN) (IN)
Description
Threading and Grooving

NV-3RJ NV-3LJ       .3750 .344 .4013 .125 .0125 .195 .087


Toolholder (Inch)

NV-4RL NV-4LL       .3750 .453 .6288 .118 .0125 .255 .201

• Poly-Vee grooving
5° Pos. Rake Angle • Standard inserts are used to
E
R machine single grooves

40° T • Semi-standard inserts are


W
available to machine multiple
B grooves with one insert
• NV - positive poly-vee
A grooving
GAGE DIAM.
Threading and Grooving
Toolholder (Metric)

SAV
E
O N MONEY
SET
S!!
CNMG Roughing DNMG
Turning Set
Roughing Turning Set
Set Offers: X 10 PCS. Set Offers: X 10 PCS.
Negative 5° End or • 1 Toolholder • 1 Toolholder
Negative 3° Side
• 10 Inserts • 10 Inserts
Side Cutting Edge Cutting Edge Angle
Angle for negative for negative • Roughing operations
Threading and Grooving

• Roughing operations • Extra strong cutting edge


80° diamond inserts • Extra strong cutting edge 55° diamond inserts
• Great chipflow control
• Great chipflow control
• High rate of material removal
Spare Parts

• High rate of material removal • High productivity & reliability


• High productivity & reliability
• Good on scaly surfaces &
• Good on scaly surfaces & intermittent cuts
intermittent cuts
12 pc. Set Includes 12 pc. Set Includes
Part No. Shank Tool Part No. Shank Tool
733101- Siz e Length (1) (10) 733101- Siz e Length (1) (10)
(1) (1)
Toolholder Inserts Toolholder Inserts
85198 .750 4.50 MCLNR12-4B CNMG-432-PR-DHCP35 85206 .750 4.50 MDJNR12-4B DNMG-432-PR-DHCP35
Storage Box Storage Box
85202 1.00 6.00 MCLNR16-4D CNMG-432-PR-DHCP35 85210 1.00 6.00 MDJNR16-4D DNMG-432-PR-DHCP35
* Available in this catalog in the Turning Insert section and the Turning Toolholder (Inch) section.
For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-90
®

API - Oil Field DorNotch Threading & Grooving Inserts

NTB-A - 7° NTB-A - 7° API - Oil Field American Buttress Thread


API -Oil Field
Application

Threading and Grooving


American Buttress D esc. Material Application Insert Data Description
Thread

Technical Data
Carbon Steel Stainless Steel, Cast Iron,
& Alloy Steel Aluminum, & H.T.A
Faster <————> Slower Faster <————> Slower Insert Dimensions
First First
Right Left Choice Choice Gage A B E R T
Hand Hand Dia. (IN) (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
.002
NTB-2RA NTB-2LA       .1875 .219 .2688 .126
.004
.150
.005
NTB-3RA NTB-3LA       .3750 .344 .4034 .164
.008
.195

Neutral Rake Angle NTB-4RA NTB-4LA       .3750 .453 .6334 .206


.008
.255
45° .012
E
• Tolerance Class:

Threading and Grooving


R
7° T Class 2
• 7° pressure flank design
B
55° • Strong DorNotch design does

Inserts
not allow the insert to move in
A
the pocket during this type of
GAGE DIAM. threading operation, which
places high cutting forces on the
insert
• NTB-A - 7° API -oil field
american buttress thread

NTB-B - 45°
API - Oil Field NTB-B - 45° API - Oil Field American Buttress Thread Application
American Buttress Right Left
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425
Gage A B E R T
Description
Hand Hand Dia. (IN) (IN) (IN)
(IN) (IN)
Thread
.002

Threading and Grooving


NTB-2RB NTB-2LB       .1875 .219 .2627 .010
.004
.150
.005

Toolholder (Inch)
NTB-3RB NTB-3LB       .3750 .344 .3954 .012
.008
.195
.008
NTB-4RB NTB-4LB       .3750 .453 .6235 .016
.012
.255

• Tolerance Class:
Class 2
• 45° clearance flank leading
Neutral Rake Angle • Strong DorNotch design does
45° not allow the insert to move in
R the pocket during this type of
threading operation, which
7° T places high cutting forces on the
E insert
B • NTB-B - 45° API - oil field

Threading and Grooving


55°
american buttress thread

Toolholder (Metric)
A

GAGE DIAM.

SAV
E
O N MONEY
SET
S!!
NSR NER
ThreadingToolholder Set Threading Bar Set
X 10 PCS.
Set Offers: X 10 PCS. Set Offers:
• 1 Toolholder • DorNotch locking • 1 Toolholder
• DorNotch locking system system • Two cutting edges
Threading and Grooving

• 10 Inserts • 10 Inserts
• For O.D. threading • For I.D. threading • Clamp locking system
• Two cutting edges
• The insert nested in the • Compact insert allows for
• Clamp locking system • The insert nested in
holder is held extremely the holder is held threading smaller bores
Spare Parts

• General tooth form to


secure with a top clamp extremely secure • General tooth form to handle
handle a variety of sizes
with a top clamp a variety of sizes
• 60° “V” threading
• 60° “V” threading
12 pc. Set Includes 12 pc. Set Includes
Part No. Shank Tool Part No. Shank Min.
TP I (1) (10) TP I (1) (10)
733101- Siz e Length (1) 733101- Siz e Bore (1)
Toolholder Inserts Boring Bar Inserts
85316 0.75 4.50 6-20 NSR12-3B NT-3R-DC656 85284 0.75 1.125 7-20 S12S-NER-2 NT-2L-DC656
Storage Box Storage Box
85320 1.00 6.00 6-20 NSR16-3D NT-3R-DC656 85288 1.00 1.375 5-12 S16T-NER-3 NT-3L-DC656

* Available in this catalog in the Threading section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-91
®

API - Oil Field DorNotch Threading & Grooving Inserts

ND - 60° “V”
API - Oil Field ND - 60° "V" API Oil Field Rotary Shoulder Thread Application
Threading and Grooving

Rotary Shoulder Description


Thread
D esc. Material Application Insert Data
Technical Data

Carbon Steel
& Alloy Steel
Faster <——————————> Slower Insert Dimensions
First
Right Left Choice Gage A B E R T
TPI
Hand Hand D i a. (IN) (IN) (IN) (IN) (IN)
D A S K 10 D C 656 DHK425
.015
ND-3040R ND-3040L    .3750 .344 .3991 .082
.020
.195 5
.033
Neutral Rake Angle ND-3038R ND-3038L    .3750 .344 .3991 .082
.038
.195 4
E
.015
R
ND-4040R ND-4040L    .3750 .453 .6293 .128
.020
.255 5
60° T
.033
B ND-4038R ND-4038L    .3750 .453 .6293 .128 .255 4 • Tolerance Class: 3A/3B
Threading and Grooving

55° .038
.020 • API rotary shoulder connections -
A
ND-4050R ND-4050L    .3750 .453 .6293 .128
.025
.255 4 tapered
GAGE DIAM.

NDC - 60° “V” • For thread forms: V-.038R, V-.040


& V-.050
API - Oil Field
Inserts

Rotary Shoulder
Full Form Thread
NDC - 60° "V" API Oil Field Rotary Shoulder Full Form Thread Application
Right Left Gage A B E R T
Hand Hand
D A S K 10 D C 656 DHK425
D i a. (IN) (IN) (IN) (IN) (IN)
TPI Description
.015
NDC-3040R3 NDC-3040L3    .3750 .344 .4026 .147
.020
.255 5
.015
NDC-4040R3 NDC-4040L3    .3750 .453 .6320 .183
.020
.255 5
.033
NDC-4038R2 NDC-4038L2    .3750 .453 .6320 .183
.038
.312 4
.033

Threading and Grooving

NDC-4038R3 NDC-4038L3   .3750 .453 .6320 .183 .312 4 • API rotary shouldered connections
.038
Neutral Rake Angle .020
- tapered

Toolholder (Inch)

E NDC-4050R2 NDC-4050L2   .3750 .453 .6320 .183 .312 4 • For thread forms: V-.038R, V-.040
R
.025
.020 & V-.050
60° T NDC-4050R3 NDC-4050L3    .3750 .453 .6320 .183
.025
.312 4
• Produces the best surface finish,
55°
B thread depth and tool life
A
• Full profile inserts make a complete
GAGE DIAM. thread profile including crest

NDC-RD - 60° “V”


API - Oil Field
NDC-RD - 60° "V" API Oil Field Round Thread Application
Right Left Gage A B E T TPF
Round Thread Hand Hand
D A S K 10 D C 656 DHK425
D i a. (IN) (IN) (IN) (IN) (IN)
TPI Description
NDC-38RDR-75 NDC-38RDR-75    .3750 .344 .4010 .125 .195 .750 8

NDC-310RDR-75 NDC-310RDR-75    .3750 .344 .4010 .125 .195 .750 10


Threading and Grooving
Toolholder (Metric)

• API casing ,tubing, and line pipe


• For thread forms: 8 &10 round
Neutral Rake Angle • Produces the best surface finish,
E
thread depth and tool life
R
60° T • Full profile inserts make a complete
thread profile including crest
B
55°

GAGE DIAM.
NDC-API Oil Field Buttress Thread Application
NDC-API-Oil Field External Internal D A S K 10 D C 656 DHK425
Gage A B T TPF
TPI Description
D i a. (IN) (IN) (IN) (IN)
Buttress Thread
NDC-35B1E NDC-35B1I    .3750 .344 .4026 .250 1.00 5
Threading and Grooving

NDC-35B75E NDC-35B75I    .3750 .344 .4026 .250 .750 5

NDC-45B1E NDC-45B1I    .3750 .344 .6360 .255 1.00 5


Spare Parts

NDC-45B75E NDC-45B75I    .3750 .344 .6360 .255 .750 5


α = 1/2 arctg (IFP/12)

• Two cutting edges

Neutral Rake Angle • Strong DorNotch design doesn't


allow the thread to move
T
• Full profile inserts make a complete
B
thread profile including crest
A

GAGE DIAM.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-92
®

V-Bottom, L-API, API Chaser, & API Ring Groover Threading Insert Index

Description Page Number Profile Insert

Threading and Grooving


“V” Thread NPT
V-Bottom NUT NUT

Technical Data
• V-84 / 85 60° Thread B-94 Stub ACME
NUT
BOLT BOLT
• V-84 / 85 ACME Thread B-94
ACME Grooving
• V-84 / 85 Stub ACME Thread B-95 NUT
BOLT

• V-84 NPT - National Pipe Thread B-95


BOLT
• Grooving B-96
Round Thread Hughes H90 VAM Thread
API V-Bottom NUT NUT NUT

• V-84 Round Thread B-97

Threading and Grooving


BOLT BOLT BOLT
• V-84 Buttress Thread B-97

• V-84 / V-96 Hughes H90 B-97


Buttress Thread Rotary Shoulder X-Line

Inserts
NUT NUT NUT
• V-85 Rotary Shoulder B-98

• V-84 VAM Thread B-98


BOLT BOLT BOLT
• V-84 X-Line B-98

Double Sided
L-API Buttress Thread Follow Topping
NUT NUT

• L43 / 53 - API Buttress B-99

• L53 - API Hughes H90 B-99 BOLT


Round Thread BOLT
NUT

Threading and Grooving


• LDS54 - API Hughes H90 Double Sided B-100

Toolholder (Inch)
• L43 / 53 - API Rotary Shoulder B-100 Hughes H90 VAM Thread
NUT BOLT NUT
• L43 / 53 - API Round Thread B-101
Double Sided
• LDS43 / 54 - API Round Thread B-101 Straight Topping
BOLT NUT BOLT
• LDS - Double Sided Straight Topping B-102

• LDS - Double Sided Follow Topping B-102


BOLT
Rotary Shoulder X-Line
• LPGC32 / 43 - API Round Thread B-103 NUT NUT

• L43 - API VAM Thread B-103

• L43 / L53 - API X-Line B-104 BOLT BOLT

Threading and Grooving


API Chaser Buttress Thread Round Set Thread

Toolholder (Metric)
NUT NUT

• Buttress Thread B-105

• Buttress Thread Set B-105 BOLT BOLT

• Round Thread B-106 Round Thread Line Pipe Thread


NUT NUT
• Round Thread Set B-106

• Line Pipe Thread B-106


BOLT BOLT

API Ring Groover Inserts


API Ring Groover
NUT
• API 46° Ring Groover Inserts B-107
Threading and Grooving

BOLT
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-93
®

V - Bottom Threading & Grooving Inserts

V84 / V85 60° Thread Application


Threading and Grooving

Material Application Insert Data Description


V84 / V85 60° D esc.
Technical Data

Thread Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A.
Faster <——————> Slower Faster <——————> Slower
First First
R T L H TPI
Choice Choice
Right Hand D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

V84-NV       .006/.008 .250 1.00 .250 5-20

V84-NV-.010R       .010 .250 1.00 .250 4-20

V84-NV-.020R       .020 .250 1.00 .250 4-12


R
T
V84-NV-.025R       .025 .250 1.00 .250 4-8
Threading and Grooving

L
90° V84-NV-.038R       .038 .250 1.00 .250 4-6 • Two cutting edges
H
• Clamp locking system
V85-NV       .006/.008 .312 1.00 .250 5-20
• I.D. and O.D. threading
Inserts

• Right and left direction


• V - bottom V84 / V85
60° “V” thread

V84 / V85 29°


ACME Thread
V84 / V85 29° ACME Thread Application
Material Application Insert Data Description
D esc. Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
& Alloy Steel Aluminum, & H.T.A.
Faster <————> Slower Faster <————> Slower
Threading and Grooving

First First
W T L H A° TPI
Choice Choice
Toolholder (Inch)

D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

V84-NT-3P       .1184 .250 1.00 .250 90° 3

V84-NT-4P       .0875 .250 1.00 .250 90° 4

W T V84-NT-5P       .0689 .250 1.00 .250 90° 5


L
V84-NT-6P       .0566 .250 1.00 .250 90° 6
90°
H
V84-NT-8P       .0411 .250 1.00 .250 90° 8 • Tolerance Class: 3G
• Two cutting edges
V84-NT-10P       .0319 .250 1.00 .250 90° 10 • Clamp locking system
• I.D. and O.D. threading
V84-NT-12P       .0283 .250 1.00 .250 90° 12
• Right and left direction
Threading and Grooving

V85-NT-2P       .1802 .312 1.00 .250 90° 2 • V - bottom V84 / V85


Toolholder (Metric)

29° ACME thread


V85-NT-3P       .1184 .312 1.00 .250 90° 3

Surface Feed Per Minute Formula


SFM Formula
Inch Measurements Metric Measurements
Dm = Diameter of part (DIA) Inch Metric

Cutting Speed πx D m
xn πx D m xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min
Threading and Grooving

Threading Quick Reference Chart


Important!!!
Spare Parts

z - First Choice
For optimum results, select All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
~ - Alternative Choice
the threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-94
®

V - Bottom Threading & Grooving Inserts

V84 / V85 29° Stub ACME Thread Application

Threading and Grooving


Material Application Insert Data Description
D esc.

Technical Data
Carbon Steel Stainless Steel, Cast Iron, Insert Dimensions Pitch
V84 / V85 29° & Alloy Steel Aluminum, & H.T.A.
Stub ACME Thread Faster <——————> Slower Faster <——————> Slower
First First
W T L H A° TPI
Choice Choice
D A S K 10 D C 656 DHK425 D A S K 10 D V K 10 DHK425

V84-NT-3P-S       .1356 .250 1.00 .250 90° 3

V84-NT-4P-S       .1004 .250 1.00 .250 90° 4

V84-NT-5P-S       .0793 .250 1.00 .250 90° 5

V84-NT-6P-S       .0652 .250 1.00 .250 90° 6

Threading and Grooving


W T V84-NT-8P-S       .0476 .250 1.00 .250 90° 8 • Tolerance Class:
2G
L V84-NT-10P-S       .0370 .250 1.00 .250 90° 10
90° • Two cutting edges
H

Inserts
V84-NT-12P-S       .0326 .250 1.00 .250 90° 12 • Clamp locking system
• I.D. and O.D. threading
V85-NT-2P-S       .2060 .312 1.00 .250 90° 2
• Right and left direction
• V - bottom V84 / V85
29° stub ACME thread

Threading and Grooving


Toolholder (Inch)
V84
NPT Thread External & Internal - V84 NPT Thread Application
Material Application Insert Data Description
D esc Carbon Steel Stainless Steel, Cast Insert Dimensions Pitch
& Alloy Steel Iron, Aluminum, & H.T.A.
Faster <——————> Slower Faster <——————> Slower
First First

Threading and Grooving


T L H TPF TPI
Choice Choice

Toolholder (Metric)
External Internal D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425

V84-8NPT-E V84-8NPT-I       .250 1.00 .250 0.75 8


L
V84-11.5NPT-E V84-11.5NPT-I       .250 1.00 .250 0.75 11.5

T V84-14NPT-E V84-14NPT-I       .250 1.00 .250 0.75 14


90°
H

• Tolerance Class:
Standard NPT
• Two cutting edges
• Clamp locking system
• I.D. and O.D. threading
• Right and left direction
Threading and Grooving

• V - bottom V84 NPT


(National Pipe Thread)
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-95
®

V-Bottom Threading & Grooving Inserts

Grooving Application
Threading and Grooving

Material Application Insert Data Description


D esc.
Technical Data

Carbon Steel Stainless Steel, Cast Insert Dimensions


Grooving & Alloy Steel Iron, Aluminum, & H.T.A.
Faster <—————> Slower Faster <————-> Slower
First First
W D T L H A°
Choice Choice
D A S K 10 D C 656 DHK425 DASK10 D V K 10 DHK425 Inch Metric

V84-NG-W.062       .062 1,57 .156 .250 1.00 .250 90°

V84-NG-W.094       .094 2,39 .156 .250 1.00 .250 90°

V84-NG-W.125       .125 3,18 .250 .250 1.00 .250 90°

V84-NG-W.187       .187 4,75 .250 .250 1.00 .250 90°


Threading and Grooving

W T
V84-NG-W.250       .250 6,35 .250 .250 1.00 .250 90° • Two cutting edges
D
L • Clamp locking system
90° V84-NGR-W.125       .125 3,18 .250 .250 1.00 .250 90°
• I.D. and O.D. grooving
H
Inserts

V84-NGR-W.187       .187 4,75 .250 .250 1.00 .250 90° • Right and left direction
• V-bottom grooving
V85-NG-W.312       .312 7,92 .325 .312 1.00 .250 90°
Right Hand
V96-NGC-W.375       .375 9,53 .450 .375 1.125 .375 90°

V98-NGC-W.500       .500 12,70 .450 .500 1.125 .375 90°

V120-NGC-W.625       .625 15,88 .625 .750 1.500 .375 120°

V120-NGC-W.750       .750 19,05 .625 .750 1.500 .375 120°


Center
Threading and Grooving
Toolholder (Inch)

Left Hand

SAV
E
Threading and Grooving

O N MONEY
TCMT Turning, Boring, and Milling Set
Toolholder (Metric)

SET
S!!
We Are Making Machining Simple For You!

• 3/4" Weldon Shank TCMT Set Offers:


• 2.0” Cutting Diameter • 1 90° End Mill
• 5/8” Cutting Depth • 1 Boring Bar
• 20° Cutting Rake • 1 Toolholder
• 10 Inserts

• Positive triangle inserts,


• 3/4" Round Shank
7° clearance
• 10” Length
• High rate of material
• .845” Minimum Bore
Threading and Grooving

removal
• 3° End Cutting Edge • Torx screw locking system
Angle • Index insert with three (3)
Spare Parts

cutting edge

15 pc. Set Includes


• 3/4" Square Shank Part No. (1)
• 4-1/2” Length 733101- (1) 90° End Mill (1)
(1) Boring Bar (10) Inserts Torx (1)
Toolholder
• 3° Side Cutting K ey
Edge Angle 85028 E90-200-TC3-075 S12S-STUCR-3 STJCR12-3B
TCMT-32.52
T-15
Storage
-UM-DHCP35 B ox
* Available in this catalog in the Milling Insert section. For further
information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-96
®

API - V-Bottom Threading Inserts

External & Internal - V84 API Round Thread


Application

Threading and Grooving


Connection Description
D esc. Material Application Insert Data
No. or Siz e

Technical Data
V84 API
Carbon Steel
Round Thread & Alloy Steel
Insert Dimensions Pitch

Faster <——————> Slower


First
Choice A L T TPF TPI
External Internal D A S K 10 D C 656 DHK425

V84-8RD-E V84-8RD-I    .250 1.000 .250 .750 8 ---

V84-10RD-E V84-10RD-I    .250 1.000 .250 .750 10 ---

Threading and Grooving


• Tolerance Class:
T Standard API RD
90° • Two cutting edges
H

Inserts
• Clamp locking system
• I.D. and O.D. threading
• Right and left direction
• API V-bottom V84 round thread

V84 API
Buttress Thread
External & Internal - V84 API Buttress Thread Application
External Internal D A S K 10 D C 656 DHK425 A L T TPF TPI Description

Threading and Grooving


V84-5B75-E V84-5B75-I    .250 1.000 .250 .075 5 4.5 = 13.375

Toolholder (Inch)
V84-5B1-E V84-5B1-I    .250 1.000 .250 1.00 5 16 and Larger

V84-5B1-E-FC V84-5B1-I-FC    .250 1.000 .250 1.00 5 16 and Larger

V84-5B75-E-FC V84-5B75-I-FC    .250 1.000 .250 .075 5 4.5 = 13.375


α = 1/2 arctg (IFP/12)
V84-8B75-E V84-8B75-I    .250 1.000 .250 .075 8 US Imprd Butres
L
• Tolerance Class:
Standard API
• Two cutting edges
T
• Clamp locking system
90°
H • I.D. and O.D. threading
• Right and left direction
• API V-bottom V84 buttress thread

Threading and Grooving


Toolholder (Metric)
V85 / V96 API
Hughes H90 Thread
External & Internal - V85 / V96 API Hughes H90 Thread Application
External Internal D A S K 10 D C 656 DHK425 A L T TPF TPI Description
V85-H902-E V85-H902-I    .250 1.000 .312 2.00 3.5 3.5 - 6.625 H90

V85-H903-E V85-H903-I    .250 1.000 .312 3.00 3.5 7 - 8.625 H90

V96-H90S-E V96-H90S-I    .250 1.125 .312 1.25 3.0 2.375 - 3.5 Slimline

α = 1/2 arctg (IFP/12)


Threading and Grooving

• Tolerance Class:
T Standard API
Spare Parts

L • Two cutting edges


90°
H • Clamp locking system
• I.D. and O.D. threading
• Right and left direction
• API V-bottom V84 / V96 hughes
H90 thread

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-97
®

API - V-Bottom Threading Inserts

External & Internal - V85 API Rotary Shoulder Thread


Application
Threading and Grooving

Connection No. Description


D esc. Material Application Insert Data
or Siz e
Technical Data

Carbon Steel Insert Dimensions Pitch


V85 API Rotary & Alloy Steel
Shoulder Thread Faster <——————> Slower
First
Choice A L T TPF TPI
External Internal D A S K 10 D C 656 DHK425
5.5 FH, 6.625 FH,
V85-425-E V85-425-I    .250 1.000 .312 2.0 4
6.625 Reg.
NC23 - NC50,
V85-428-E V85-428-I    .250 1.000 .312 2.0 4
2.375 - 5.5 IF
V85-42F-E V85-42F-I    .250 1.000 .312 2.0 4 VO.065
5.5, 7.625 Reg.
Threading and Grooving

V85-435-E V85-435-I    .250 1.000 .312 3.0 4


8.625 Reg. α = 1/2 arctg (IFP/12)
T V85-438-E V85-438-I    .250 1.000 .312 3.0 4 NC56 - NC71 Reg.
• Tolerance Class:
L Standard API
90° V85-530-E V85-530-I    .250 1.000 .312 3.0 5 3.5 FH, 2.375 - 4.5 Reg.
H
Inserts

• Two cutting edges


V85-4PAC-E V85-4PAC-I    .250 1.000 .312 1.5 4 ---
• Clamp locking system
• I.D. and O.D. threading
• Right and left direction
• API V-bottom V85
rotary shoulder thread

V84 API
VAM Thread External & Internal - V84 API VAM Thread Application
External Internal D A S K 10 D C 656 DHK425 A L T TPF TPI Description
Threading and Grooving

V84-5VAM-E V84-5VAM-I    .250 1.000 .250 .075 5 ---


Toolholder (Inch)

V84-6VAM-E V84-6VAM-I    .250 1.000 .250 .075 6 ---

V84-8VAM-E V84-8VAM-I    .250 1.125 .250 .075 8 ---

α = 1/2 arctg (IFP/12)


• Tolerance Class:
L
Standard API
• Two cutting edges
T
• Clamp locking system
90° • I.D. and O.D. threading
H
• Right and left direction
• API V-bottom V84 VAM thread
Threading and Grooving
Toolholder (Metric)

V84 API
X-Line Thread External & Internal - V84 API X-Line Thread Application
External Internal D A S K 10 D C 656 DHK425 A L T TPF TPI Description
V84-5XL12-E V84-5XL12-I   .250 1.000 .250 1.25 5 8.625 - 10.75

V84-6XL15-E V84-6XL15-I   .250 1.000 .250 1.50 6 5.0 - 7.625

V84-6XL75-E V84-6XL75-I   .250 1.125 .250 .075 6 ---

α = 1/2 arctg (IFP/12)


Threading and Grooving

• Tolerance Class:
Standard API
Spare Parts

W T
• Two cutting edges
L
• Clamp locking system
90°
H
• I.D. and O.D. threading
• Right and left direction
• API V-bottom V84 X-line thread

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-98
®

L - API - Threading & Grooving Inserts

L43 / 53 API - Exernal & Internal - L43 / L53 - API Buttress Thread Application

Threading and Grooving


Buttress Thread Description
Material Application Insert Data Connection
D esc.

Technical Data
Carbon Steel Insert Dimensions Pitch No. or Siz e
& Alloy Steel
Faster <—————————> Slower
First Hole
I.C. Thick TPF TPI
Choice D i a.
External Right Internal Right D A S K 10 D C 656 DHK425

L43-8B75-E L43-8B75-I    .500 .189 .203 0.75 8 US Imprd Buttress

L43-5B75-E L43-5B75-I    .500 .189 .203 0.75 5 4.5 - 13.375


External
L43-5B1-E L43-5B1-I    .500 .189 .203 1.00 5 16 and Larger

L43-5B75-E-FC L43-5B75-I-FC    .500 .189 .203 0.75 5 4.5 - 13.375

Threading and Grooving


α = 1/2 arctg (IFP/12)
L43-5B1-E-FC L43-5B1-I-FC    .500 .189 .203 1.00 5 16 and Larger
• Tolerance Class:
L53-5B75-E L53-5B75-I    .625 .189 .250 0.75 5 4.5 - 13.375 Standard API
• Three cutting edges

Inserts
L53-5B1-E L53-5B1-I    .625 .189 .250 1.00 5 16 and Larger
Internal • Torx screw locking system
L53-8B75-E L53-8B75-I    .625 .189 .250 0.75 8 US Imprd Buttress • Specific insert for every TPI
• Positive cutting action, lower
L53-5B75-E-FC L53-5B75-I-FC    .625 .189 .250 0.75 5 4.5 - 13.375
cutting force and better tool life
L53-5B1-E-FC L53-5B1-I-FC    .625 .189 .250 1.00 5 16 and Larger • O.D and I.D. threading
• Right direction
• L43/53 - API buttress thread

Exernal & Internal - L53 - API Hughes H90 Thread Application


L53 -API

Threading and Grooving


Hole
Hughes H90 Thread External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description

Toolholder (Inch)
L53-H902-E L53-H902-I    .625 .189 .250 2.00 3.5 3.5 - 6.625 H90

L53-H903-E L53-H903-I    .625 .189 .250 3.00 3.5 7 - 8.625 H90

L53-H90S-E L53-H90S-I    .625 .189 .250 1.25 3 2.375 - 3.5 Slimline

α = 1/2 arctg (IFP/12)


• Tolerance Class:
Standard API
External • Three cutting edges
• Torx screw locking system
• Positive cutting action, lower
cutting force and better tool life

Threading and Grooving


• O.D and I.D. threading

Toolholder (Metric)
• Right direction
• L53 - API hughes H90 thread
External
Surface Feed Per Minute Formula
SFM Formula
Inch Measurements Metric Measurements
Dm = Diameter of part (DIA) Inch Metric

Cutting Speed πx D m
xn πxD m xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min
Threading and Grooving

Threading Quick Reference Chart


Important!!!
Spare Parts

z - First Choice
For optimum results, select All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
~ - Alternative Choice
the threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-99
®

L/LDS - API - Threading & Grooving Inserts

LDS54 - API Hughes H90 Double Sided Thread Application


Threading and Grooving

Material Application Insert Data Connection Description


LDS54 - API D esc.
Technical Data

Hughes H90 Carbon Steel Insert Dimensions Pitch No. or Siz e


& Alloy Steel
Double Sided
Faster <——————> Slower
Thread
Hole
First Choice I.C. Thick TPF TPI
D i a.
D A S K 10 D C 656 DHK425

LDS54-H902    .625 .250 .250 2.00 3.5 3.5 - 6.625 H90

LDS54-H903    .625 .250 .250 3.00 3.5 7 - 8.625 H90

LDS54-H90S    .625 .250 .250 1.25 3.0 2.375 - 3.5 Slmln


Threading and Grooving

α = 1/2 arctg (IFP/12)


External
• Tolerance Class:
Standard API
Inserts

• Three cutting edges


• Torx screw locking system
• Positive cutting action, lower
cutting force and better tool life
• O.D and I.D. threading
Internal
• Right direction
• LDS54 - API hughes H90 double
sided thread
Threading and Grooving
Toolholder (Inch)

L43 / L53 - API


Rotatry Shoulder External & Internal - L43 / L53 - API Rotary Shoulder Thread Application
Thread External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
Hole
TPF TPI Description
D i a.
5.5FH, 6.625FH,
L43-425-E L43-425-I    .500 .189 .203 2.0 4
6.625 Reg.
NC23 - NC50,
L43-428-E L43-428-I    .500 .189 .203 2.0 4
2.375 - 5.5IF
Threading and Grooving

L43-42F-E L43-42F-I    .500 .189 .203 2.0 4 VO.065


Toolholder (Metric)

5.5, 7.625,
L43-435-E L43-435-I    .500 .189 .203 3.0 4
8.625 Reg.
α = 1/2 arctg (IFP/12)
L43-438-E L43-438-I    .500 .189 .203 3.0 4 NC56 - NC71
3.5FH, • Tolerance Class:
L43-530-E L43-530-I    .500 .189 .203 3.0 5
2.375 - 4.5 Reg. Standard API
External
L43-4PAC-E L43-4PAC-I    .500 .189 .203 1.5 4 American Open Hole • Three cutting edges
5.5FH, 6.625FH, • Torx screw locking system
L53-425-E L53-425-I    .625 .189 .250 2.0 4
6.625 Reg. • Specific insert for every TPI
NC23 - NC50,
L53-428-E L53-428-I    .625 .189 .250 2.0 4
2.375 - 5.5IF
• Positive cutting action, lower
cutting force and better tool life
L53-42F-E L53-42F-I    .625 .189 .250 2.0 4 VO.065 • O.D and I.D. threading
5.5, 7.625, • Right direction
Internal L53-435-E L53-435-I    .625 .189 .250 3.0 4
8.625 Reg.
• L43 / L53 - API rotary shoulder
Threading and Grooving

L53-438-E L53-438-I    .625 .189 .250 3.0 4 NC56 - NC71 thread

3.5FH,
L53-530-E L53-530-I    .625 .189 .250 3.0 5
2.375 - 4.5 Reg.
Spare Parts

L53-4PAC-E L53-4PAC-I    .625 .189 .250 1.5 4 American Open Hole

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-100
®

L/LDS - API - Threading & Grooving Inserts

External & Internal - L43 / L53 - API Round Thread Application

Threading and Grooving


Material Application Insert Data Connection Description
D esc.

Technical Data
L43 / L53 - API Carbon Steel & Insert Dimensions Pitch No. or Siz e
Alloy Steel
Round Thread
Faster <——————> Slower
Hole
First Choice I.C. Thick TPF TPI
D i a.
External Right Internal Right D A S K 10 D C 656 DHK425

L43-8RD-E L43-8RD-I    .500 .189 .203 .750 8 ---

L43-10RD-E L43-10RD-I    .500 .189 .203 .750 10 ---

L53-8RD-E L53-8RD-I    .625 .189 .250 .750 8 ---

Threading and Grooving


External
• Tolerance Class:
Standard API Round
• Three cutting edges

Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
Internal • O.D and I.D. threading
• Right direction
• L43 / L53 - API round thread

Threading and Grooving


Toolholder (Inch)
LDS43 / LDS54 -
External - LDS43 / LDS54 - API Round Thread Application
Hole
API Round Thread External Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
LDS43-8RD    .500 .189 .203 .750 8 ---

LDS43-10RD    .500 .189 .203 .750 10 ---

LDS54-8RD    .625 .252 .250 .750 8 ---

Threading and Grooving


Toolholder (Metric)
LDS54-10RD    .625 .252 .250 .750 10 ---

• Tolerance Class:
Standard API Round
• Three cutting edges
External
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. threading
• Right direction
• LDS43 / LDS54 - API round thread
Internal
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-101
®

LDS - API - Threading & Grooving Inserts

LDS54 - API Double Sided Straight Topping Thread Application


Threading and Grooving

Material Application Insert Data Connection No. Description


LDS54 - API D esc.
Technical Data

Double Sided Carbon Steel & Insert Dimensions Pitch or Siz e


Alloy Steel
Straight Topping
Faster <——————————> Slower
Thread
Hole
First Choice I.C. Thick TPF TPI
D i a.
D A S K 10 D C 656 DHK425

LDS54-428 #1    .625 .252 .250 2.0 4 NC23-NC50 2.375-5.5 IF

LDS54-438 #2    .625 .252 .250 3.0 4 NC56-NC71

LDS54-425 #3    .625 .252 .250 2.0 4 5.5 FH, 6.625 FH, 6.625 Reg.

LDS54-435 #4    .625 .252 .250 3.0 4 5.5 FH, 7.625 FH, 8.625 Reg.
Threading and Grooving

LDS54-530 #5    .625 .252 .250 3.0 5 3.5 FH, 2.375 FH = 4.5 Reg.
• Tolerance Class:
LDS54-42F    .625 .252 .250 2.0 4 VO.065 Standard API Round
• Three cutting edges
  
Inserts

LDS54-4PAC .625 .252 .250 1.5 4 American Open Hole


• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• Right direction
• LDS API double sided straight
topping thread
Threading and Grooving
Toolholder (Inch)

LDS54 - API External - LDS54 - API Double Sided Follow Topping Thread Application
Hole
Double Sided External Right D A S K 10 D C 656 DHK425 I.C. Thick
D i a.
TPF TPI Description
Follow Topping
LDS54-428-FT #1    .625 .252 .250 2.0 4 NC23-NC50 2.375-5.5 IF
Thread
LDS54-438-FT #2    .625 .252 .250 3.0 4 NC56-NC71

LDS54-425-FT #3    .625 .252 .250 2.0 4 5.5 FH, 6.625 FH, 6.625 Reg.
Threading and Grooving
Toolholder (Metric)

LDS54-435-FT #4    .625 .252 .250 3.0 4 5.5 FH, 7.625 FH, 8.625 Reg.

LDS54-530-FT #5    .625 .252 .250 2.0 5 3.5 FH, 2.375 FH = 4.5 Reg.
• Tolerance Class:
LDS54-42F-FT    .625 .252 .250 2.0 4 VO.065 Standard API Round
• Three cutting edges
LDS54-4PAC-FT    .625 .252 .250 1.5 4 American Open Hole
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D. threading
• Right direction
• LDS API double sided follow
topping thread
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-102
®

L - API - Threading & Grooving Inserts

Internal - LPGC32 / LPGC43 - API Round Thread Application


Application

Threading and Grooving


Material Application Insert Data Connection Description
Description
D esc.

Technical Data
LPGC32 / LPGC43 - Carbon Steel Insert Dimensions Pitch No. or Siz e
API Round Thread & Alloy Steel
Faster <——————> Slower
Hole
First Choice I.C. Thick TPF TPI
D i a.
Internal Right D A S K 10 D C 656 DHK425

LPGC32-8RD-I    .375 .127 .150 .750 8 ---

LPGC32-10RD-I    .375 .127 .150 .750 10 ---

LPGC43-8RD-I    .500 .189 .203 .750 8 ---

LPGC43-10RD-I    .500 .189 .203 .750 10 ---

Threading and Grooving


• Tolerance Class:
External
Standard API Round
• Three cutting edges

Inserts
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• I.D. threading
Internal
• Right direction
• LPGC32 / LPGC43 - API round
thread

Threading and Grooving


Toolholder (Inch)
L43 - API
VAM Thread
External & Internal - L43 - API VAM Thread Application
Application
External Right Internal Right D A S K 10 D C 656 DHK425 I.C. Thick
Hole
D i a.
TPF TPI Description
D escription
L43-5VAM-E L43-5VAM-I    .500 .189 .203 .750 5 ---

L43-6VAM-E L43-6VAM-I    .500 .189 .203 .750 6 ---

L43-8VAM-E L43-8VAM-I    .500 .189 .203 .750 8 ---

Threading and Grooving


α = 1/2 arctg (IFP/12)

Toolholder (Metric)
• Tolerance Class:
External Standard API
• Three cutting edges
• Torx screw locking system
• Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D and I.D. threading
• Right direction
Internal • L43 -API VAM thread
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-103
®

L - API - Threading & Grooving Inserts

External & Internal - L43 / L53 - API X-Line Thread Application


Threading and Grooving

L43 / L53 - API


X-Line Thread Material Application Insert Data Connection Description
D esc.
Technical Data

Carbon Steel Insert Dimensions Pitch No. or Siz e


& Alloy Steel
Faster <———————> Slower
Hole
First Choice I.C. Thick TPF TPI
D i a.
External Right Internal Right D A S K 10 D C 656 DHK425

L43-6XL15-E L43-6XL15-I    .500 .189 .203 1.50 6 5 - 7.625

L43-6XL75-E L43-6XL75-I    .500 .189 .203 0.75 6 ---

L43-5XL12-E L43-5XL12-I    .500 .189 .203 1.25 5 8.625 - 10.750


External
L53-6XL15-E L53-6XL15-I    .625 .189 .250 1.50 6 5 - 7.625
α = 1/2 arctg (IFP/12)
Threading and Grooving

L53-6XL75-E L53-6XL75-I    .625 .189 .250 0.75 6 ---

L53-5XL12-E L53-5XL12-I    .625 .189 .250 1.25 5 8.625 - 10.750 • Tolerance Class:
Standard API
Inserts

• Three cutting edges


• Torx screw locking system
Internal • Specific insert for every TPI
• Positive cutting action, lower
cutting force and better tool life
• O.D and I.D. threading
• Right direction
• L43 / L53 - API X-line thread
Threading and Grooving
Toolholder (Inch)

* Available in this Catalog in the Cut-Off


section. For further information, please
Threading and Grooving

contact our sales department.


Toolholder (Metric)

SGTA Slot Grip


The Best Cut-Off System
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-104
®

API Chaser Threading Inserts

External & Internal - API Buttress Thread Application

Threading and Grooving


Material Application Insert Data Description
Description

Technical Data
API Carbon Steel Insert Dimensions Pitch
Buttress Thread & Alloy Steel
Slower <—————————> Faster
No. of
First Choice L A T M TPF TPI
Teeth
External Right Internal Right D A S K 10 D C 656 DHK425

CHSR-8B75-4E CHSR-8B75-4I    .800 .625 .200 .143 .750 4 8

CHSR-5B75-4E CHSR-5B75-4I    .800 .640 .200 .100 .750 4 5

CHSR-5B75-3E CHSR-5B75-3I    .640 .625 .200 .100 .750 3 5

CHSR-5B1-4E CHSR-5B1-4I    .800 .640 .200 .100 1.00 4 5


L
α = 1/2 arctg (IFP/12)

Threading and Grooving


M T
CHSR-5B1-3E CHSR-5B1-3I    .640 .625 .200 .100 1.00 3 5
• Tolerance Class:
A Standard API
• API buttress form

Inserts
• For use in cutting casing and tubing
external and couplings internal

API External
Buttress Thread
External - API Buttress Thread Set Application
Set
No. of
External Right D A S K 10 D C 656 DHK425 L A T M TPF
Teeth
TPI Description
CHSR-5B75-3E1    .635 .572 .203 .174 .750 3 5

Threading and Grooving


CHSR-5B75-3E2    .635 .581 .203 .106 .750 3 5

Toolholder (Inch)
CHSR-5B75-3E3    .635 .590 .203 .035 .750 3 5

α = 1/2 arctg (IFP/12)


• Tolerance Class:
Standard API
• API buttress form

• For use in machine requiring a set of


three staggered inserts

Threading and Grooving


Toolholder (Metric)
Surface Feed Per Minute Formula
SFM Formula
Inch Measurements Metric Measurements
Dm = Diameter of part (DIA) Inch Metric

Cutting Speed πx D m xn πx D m
xn
n = Spindle speed (RPM) Rev/Min Rev/Min vc = vc =
SFM 12 1000
Vc = Surface speed per minute (SFM) Feet/Min m/Min
Threading and Grooving

Threading Quick Reference Chart


Important!!! z - First Choice
Spare Parts

For optimum results, select All Around Performance <— Wear Resistance — H igh Peformance — Toughness —>
~ - Alternative Choice
the threading insert grade Cutting Speed Medium Medium Very High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D C 656 D V K 10 DASK10 D H K 425
• Cutting speed Alloy Steel z ~ ~
• Cutting condition Stainless Steel ~ z ~ ~
• Insert geometry Cast Iron ~ z ~ ~
• Chipbreaker Aluminum z ~ ~
• Edge preparation High Temper Alloy z ~ ~

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-105
®

API Chaser Threading Inserts

External & Internal - API Round Thread Application


Threading and Grooving

Material Application Insert Data Description


Description
Technical Data

API Carbon Steel Insert Dimensions Pitch


& Alloy Steel
Round Thread
Slower <—————————> Faster
First No. of
L A T M TPF TPI
Choice Teeth
External Right Internal Right D A S K 10 D C 656 DHK425

CHSR-8RD-3E CHSR-8RD-3I    .625 .595 .200 .175 .750 3 8

CHSR-8RD-4I    .625 .625 .200 .150 .750 4 8

CHSR-8RD-7I    1.00 .625 .200 .150 .750 7 8

CHSR-10RD-3E CHSR-10RD-3I    .625 .595 .200 .175 .750 3 10


Threading and Grooving

L
M T • Tolerance Class:
Standard API
• API round form
A
Inserts

• For use in external casing and


tubing operations and internal
coupling operations

API
Round Thread Set
External - API Round Thread Set Application
No. of
External Right D A S K 10 D C 656 DHK425 L A T M TPF
Teeth
TPI Description
Threading and Grooving

CHSR-8RD-3E1    .630 .578 .204 .306 .750 3 8


Toolholder (Inch)

CHSR-8RD-3E2    .630 .587 .204 .264 .750 3 8

CHSR-8RD-3E3    .630 .592 .204 .222 .750 3 8

• Tolerance Class:
L
Standard API
M T
• API buttress form

• For use in machine requiring a set of


A three staggered inserts
Threading and Grooving
Toolholder (Metric)

API
External & Internal - API Line Pipe Thread Application
Line Pipe Thread
No. of
External Right Internal Right D A S K 10 D C 656 DHK425 L A T M TPF
Teeth
TPI Description
CHSR-11.5LPT-4E    .625 .620 .200 .295 .750 4 11.5

CHSR-8LPT-4E CHSR-8LPT-4I    .625 .620 .200 .156 .750 4 8

• Tolerance Class:
Standard API
• API line pipe form
Threading and Grooving

• For use in external casing and


tubing operations and internal
coupling operations
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-106
®

API Ring Grooving Inserts

46° API Ring Groover Application

Threading and Grooving


Material Application Insert Data Description
46° API D esc.

Technical Data
Ring Groover Carbon Steel Insert Dimensions
& Alloy Steel
Faster <———————————> Slower
Hole
First Choice I.C. L W T R
D i a.
D A S K 10 D C 656 DHK425

APIP 086-3    .372 .750 .079 .187 .015 --

APIP 131-3    .407 .750 .125 .187 .031 --

APIP (PGNA-1A)    .414 .750 .131 .187 .031 --

APIP 162-3 (PGNA-6A)    .437 .750 .156 .187 .031 --

  

Threading and Grooving


APIP (PGNA-7A) .484 .750 .203 .187 .031 --
W
T APIP 203-3 (PGNA-2A)    .574 1.00 .197 .187 .031 --

APIP 203-3H    .574 1.00 .197 .187 .031 .203 • Tolerance Class:
Standard API

Inserts
APIP 213-3    .574 1.00 .206 .187 .062 .203
• API form
APIP 265-3    .630 1.00 .260 .187 .031 .250
W • For use in external grooving
APIP 281-3    .646 1.00 .277 .187 .031 .250 operations

APIP 300-3    .662 1.00 .295 .187 .031 .250

APIP 329-3    .688 1.00 .324 .187 .031 .250

APIP 355-3    .712 1.00 .350 .187 .031 .250

APIP 420-3    .772 1.00 .415 .187 .031 .250

Threading and Grooving


Heavy Duty

Toolholder (Inch)
APIP 284-3    .718 1.188 .278 .187 .062 .250

APIP 162-4    .730 1.500 .156 .250 .031 .250

APIP 203-4    .773 1.500 .197 .250 .031 .250

APIP 213-4    .773 1.500 .206 .250 .062 .250

APIP 265-4    .773 1.375 .260 .250 .031 .250

APIP 281-4    .773 1.313 .277 .250 .031 .250

APIP 300-4    .773 1.281 .295 .250 .031 .250

APIP 329-4    .773 1.219 .324 .250 .031 .250

APIP 355-4    .773 1.156 .350 .250 .031 .250

Threading and Grooving


APIP 420-4    .773 1.000 .415 .250 .031 .250

Toolholder (Metric)
46° API Ring Groover Specification Reference
Ring Groove Number Insert Specifications
C E N R Insert Description

BX-150 .260 .22 .450 .031 APIP 265-3 or APIP 265-4

BX-151 .277 .22 .466 .031 APIP 281-3 or APIP 281-4

BX-152 .295 .23 .498 .031 APIP 300-3 or APIP 300-4

BX-153 .324 .27 .554 .031 APIP 329-3 or APIP 329-4

BX-154 .350 .30 .606 .031 APIP 355-3 or APIP 355-4


Threading and Grooving

BX-155 .415 .33 .698 .031 APIP 420-3 or APIP 420-4


R19, 20, 22, ,29, 33, 36, 40, 43, 48, 52, 56,
.125 .25 .344 .031 APIP 131-3
59, 64, 68, 72, & 76, RX-20
Spare Parts

R21, 23, 24, 26, 27, 30, 31, 34, 35, 37, 39,
.197 .31 .469 .031 APIP 203-3, APIP 203-3H or APIP 203-4
41, 44, 45, 49, 53, 57, 61, 65, 69, 84, 92,&99 RX-215
R28, 32, 46, 73, & 85 .206 .33 .531 .062 APIP 213-3, APIP 213-4

R38, 50, 54, 62, 66, 77, 86, & 87 .278 .44 .656 .062 APIP 284-3

R42, 50, 47, 70, 74, 83, 88, 89, & 93 .350 .500 .781 .062 Quoted on Request

R51, 58, & 909 .422 .56 .906 .062 Quoted on Request

RX-201 & 205 .079 .16 .219 .015 APIP 086-3

RX-210 .156 .25 .375 .031 APIP 162-3 or APIP 162-4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-107
®

KTCM Knurling Tools for CNC and Manual Lathes


Threading and Grooving
Technical Data
Threading and Grooving
Inserts
Threading and Grooving
Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)
Threading and Grooving
Spare Parts

* Available in our Dorian Tool Knurling Catalog.


For further information or to request a catalog,
please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-108
®

Threading & Grooving Graphic Index

On Edge
Multi Lock Screw Lock Internal

Threading and Grooving


Threading and Grooving Toolholder Toolholder Threading Bar

Technical Data
MTVO-A R/L Toolholder STVO R/L Toolholder S-MTHO-A R/L Threading Bar
Page: B-111 Page: B-113 Page: B-115

MTHO R/L Toolholder STHO R/L Toolholder S-MTHO-C R/L Threading Bar
Page: B-111 Page: B-114 Page: B-115

MTVOR-AM Toolholder

Threading and Grooving


Page: B-112 STZO R/L Toolholder
Page: B-114

Inserts
MTZO R/L Toolholder
Page: B-112

MTVO-C R/L Toolholder


Page: B-113

Laydown
Screw Lock Internal API
Threading

Threading and Grooving


Toolholder Threading Bar Laydown Toolholders

Toolholder (Inch)
SN R/L Threading Bar
SE R/L Toolholder (Miniature)
SE R/L API Toolholder
Page:B-123
Page: B-118 Page: B-121

SN R/L Threading Bar


SE Gang R/L Toolholder SN R/L API Threading Bar
(Small Shank)
Page: B-118 Page: B-121
Page: B-120

Threading and Grooving


SE R/L Qualified Toolholder SN R/L Threading Bar
Page: B-119 Page: B-120

Toolholder (Metric)
SE R/L Qualified Toolholder
(Drop Head)
Page: B-119

DorNotch Clamp Lock Internal Special


Threading and Grooving Toolholder Threading Bar Grooving Bar Threading and Grooving

NS R/L Toolholder S-NE R/L Threading Bar DGNR Ring Grooving Toolholder
Page: B-125 Page: B-126 Page: B-127
Spare Parts

NE R/L Toolholder
Page: B-125

NR R/L Toolholder
Page: B-126

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-109
FAX: 979-282-2951
On Edge Threading Identification System

979-282-2861
1-800-627-0266
EAST BERNARD, TX 77435
Sqare Shanks

Boring Bars

615 COUNTY ROAD 219


DORIAN TOOL INT'L
®

B-110
Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving Threading and Grooving
Technical Data Inserts Toolholder (Inch) Toolholder (Metric) Spare Parts
®

On Edge Threading Toolholders

MTVO-A R/L THREADING TOOLHOLDER

Threading and Grooving


Style V - O.D. Threading and Shallow Grooving
for triangle TNMA inserts

Technical Data
RIGHT HAND SHOWN

Threading and Grooving


LEFT HAND OPPOSITE

Max.
Part No. 733101-
Grv. Gage L o ck Clamp
Description A B C E F G Clamp
Depth Insert Pin Screw

Inserts
R.H. L.H.
V
MTVOR/L08-3A-A 58122 58123 0.500 0.500 4.0 1.020 0.625 .250 .150
322 NL-33 CL-6 XNS-35
MTVOR/L08-3B-A 58126 58127 0.500 0.500 4.5 1.020 0.625 .250 .150
MTVOR/L10-3B-A 58130 58131 0.625 0.625 4.5 1.020 0.750 .250 .150
MTVOR/L12-3B-A 58134 58135 0.750 0.750 4.5 1.020 0.875 .250 .150 322 NL-33 CL-6 XNS-36
MTVOR/L16-3D-A 58138 58139 1.000 1.000 6.0 1.155 1.250 .250 .150
MTVOR/L12-4B-A 58142 58143 0.750 0.750 4.5 1.250 0.875 .250 .230
MTVOR/L16-4D-A 58146 58147 1.000 1.000 6.0 1.250 1.250 .250 .230
432 NL-44 CL-6 XNS-36
MTVOR/L20-4D-A 58150 58151 1.250 1.250 6.0 1.250 1.500 .250 .230
MTVOR/L24-4E-A 58154 58155 1.500 1.500 7.0 1.250 1.750 .250 .230

Threading and Grooving


MTVOR/L16-5D-A 58158 58159 1.000 1.000 6.0 1.500 1.250 .250 .292
543 NL-56 CL-6 XNS-36
MTVOR/L20-5D-A 58162 58163 1.250 1.250 6.0 1.500 1.500 .250 .292

Toolholder (Inch)
For insert information see pages B-31 to B-36. MTVOR/L20-64D-A 68166 58167 1.250 1.250 6.0 1.750 1.500 .316 .360 643 NL-66 CL-12 XNS-59
For spare part Information see page B-128. MTVOR/L20-66D-A 58170 58171 1.250 1.250 6.0 1.750 1.500 .316 .360 663 NL-66L CL-12 XNS-59

MTHO R/L THREADING TOOLHOLDER


Style H - Gang Toolholder for Shallow Grooving
or I.D. Threading for triangle TNMA inserts

Threading and Grooving


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Threading and Grooving
Spare Parts

Part No. 733101- Min. Max. Grv. Depth-V


Gage L o ck Clamp
Description A B C E F G X L Bore Clamp
R.H. L.H. M Min. I.D. O.D. Insert Pin Screw

MTHOR/L10-3B 58176 58177 0.625 0.625 4.5 0.875 1.000 .375 .250 -
2.0 .100 .125 322 NL-33 CL-5 XNS-35
MTHOR/L12-3B 58178 58179 0.750 0.750 4.5 0.875 1.125 .375 .250 1.50
MTHOR/L12-4B 58180 58181 0.750 0.750 4.5 0.875 1.250 .500 .250 -
MTHOR/L16-4D 58182 58183 1.000 1.000 6.0 0.875 1.500 .500 .250 2.00 3.0 .125 .194 432 NL-44 CL-6 XNS-36
MTHOR/L20-4D 58184 58185 1.250 1.250 6.0 0.875 1.750 .500 .250 2.00
MTHOR/L16-5D 58186 58187 1.000 1.000 6.0 1.000 1.500 .625 .250 2.50
For insert information see pages B-31 to B-36. 3.0 .170 .242 543 NL-56 CL-6 XNS-36
For spare part information see page B-128. MTHOR/L20-5D 58188 58189 1.250 1.250 6.0 1.000 1.750 .625 .250 2.50

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-111
®

On Edge Threading Toolholders

MTVOR-AM THREADING TOOLHOLDER


Threading and Grooving

Style V - O.D. Threading and Shallow Grooving


for triangle TNMA inserts
Technical Data

Two
Clamping
Options
OR
Threading and Grooving

• Reversible clamp allows


for extra durability
Inserts

• Greater stability of
greater clearance

RIGHT HAND SHOWN

Max.
Part No. Grv. Gage L o ck Clamp
Description A B C E F G G1 Clamp
733101- Depth Insert Pin Screw
V
MTVOR12-3B-AM 58360 0.750 0.750 4.5 1.020 0.875 .125 .250 .150
322 NL-33 CL-6 XNS-35
Threading and Grooving

MTVOR16-3D-AM 58364 1.000 1.000 6.0 1.155 1.250 .250 .250 .150
MTVOR12-4B-AM 58368 0.750 0.750 4.5 1.250 0.875 .125 .250 .230
Toolholder (Inch)

For insert information see pages B-31 to B-36. MTVOR16-4D-AM 58372 1.000 1.000 6.0 1.375 1.250 .250 .250 .230 432 NL-44 CL-7 XNS-36
For spare part information see page B-128. MTVOR20-4D-AM 58376 1.250 1.250 6.0 1.250 1.500 .250 .250 .230

MTZO R/L THREADING TOOLHOLDER


Style Z - Reverse Hand Threading
for triangle TNMA inserts
Threading and Grooving
Toolholder (Metric)

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Threading and Grooving

Max.
Part No. 733101-
Grv. Gage L o ck Clamp
Description A B C E F G Clamp
Spare Parts

Depth Insert Pin Screw


R.H. L.H.
V
MTZOR/L12-3B 58260 58261 0.75 0.75 4.5 1.00 1.00 .25 .150
322 NL-33 CL-6 XNS-35
MTZOR/L16-3D 58264 58265 1.00 1.00 6.0 1.00 1.25 .25 .150
MTZOR/L16-4D 58268 58269 1.00 1.00 6.0 1.32 1.25 .25 .230
432 NL-44 CL-6 XNS-36
MTZOR/L20-4D 58272 58273 1.25 1.25 6.0 1.32 1.50 .25 .230
MTZOR/L16-5D 58276 58277 1.00 1.00 6.0 1.50 1.25 .25 .292
543 NL-56 CL-6 XNS-36
MTZOR/L20-5D 58280 58281 1.25 1.25 6.0 1.50 1.50 .25 .292
MTZOR/L20-66D 58284 58285 1.25 1.25 6.0 1.75 1.50 .25 .360
For insert information see pages B-31 to B-36. 663 NL-66L CL-30 XNS-510
For spare part information see page B-128. MTZOR/L24-66E 58288 58289 1.50 1.50 7.0 1.75 2.00 .50 .360

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-112
®

On Edge Threading Toolholders

MTVO-C R/L THREADING TOOLHOLDER

Threading and Grooving


Style V - O.D. Threading and Shallow Grooving
for triangle TNMC inserts

Technical Data
RIGHT HAND SHOWN

Threading and Grooving


LEFT HAND OPPOSITE

Max.
Part No. 733101- Insert
Grv. Gage Torx Clamp
Description A B C E F G Torx Clamp
Depth Insert K ey Screw

Inserts
R.H. L.H. Screw
V
MTVOR/L08-3A-C 58012 58013 0.500 0.500 4.0 1.020 0.625 .125 .150
MTVOR/L08-3B-C 58016 58017 0.500 0.500 4.5 1.020 0.625 .125 .150
MTVOR/L10-3B-C 58020 58021 0.625 0.625 4.5 1.020 0.750 .125 .150 322 GTS-1 T-10 CL-6 XNS-35
MTVOR/L12-3B-C 58024 58025 0.750 0.750 4.5 1.020 0.875 .125 .150
MTVOR/L16-3D-C 58028 58029 1.000 1.000 6.0 1.155 1.250 .250 .150
MTVOR/L12-4B-C 58032 58033 0.750 0.750 4.5 1.250 0.875 .125 .230 432 GTS-2 T-20 CL-7 XNS-36
MTVOR/L16-4D-C 58036 58037 1.000 1.000 6.0 1.250 1.250 .250 .230
MTVOR/L20-4D-C 58040 58041 1.250 1.250 6.0 1.250 1.500 .250 .230 432 GTS-2 T-20 CL-7 XNS-38
MTVOR/L24-4E-C 58044 58045 1.500 1.500 7.0 1.250 1.750 .250 .230

Threading and Grooving


MTVOR/L16-5D-C 58048 58049 1.000 1.000 6.0 1.500 1.250 .250 .292
543 GTS-3 T-20 CL-12 XNS-59
MTVOR/L20-5D-C 58052 58053 1.250 1.250 6.0 1.500 1.500 .250 .292

Toolholder (Inch)
MTVOR/L20-64D-C 58056 58057 1.250 1.250 6.0 1.750 1.500 .250 .360 643 GTS-4 T-30 CL-12 XNS-59
For insert information see pages B-40 to B-45.
For spare part information see page B-128. MTVOR/L20-66D-C 58060 58061 1.250 1.250 6.0 1.750 1.500 .250 .360 663 GTS-4 T-30 CL-12 XNS-59

STVO R/L THREADING TOOLHOLDER


Style V - O.D. Threading and Shallow Grooving
for triangle TNMC inserts

Threading and Grooving


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Max.
Part No. 733101- Insert
Grv. Gage Torx
Description A B C E F G Torx
Depth Insert K ey
R.H. L.H. Screw
V
Threading and Grooving

STVOR/L08-3A 58070 58071 0.500 0.500 4.0 1.00 0.625 .125 .150
STVOR/L10-3B 58074 58075 0.625 0.625 4.5 1.00 0.750 .125 .150
322 GTS-1 T-10
STVOR/L12-3B 58078 58079 0.750 0.750 4.5 1.00 0.875 .125 .150
Spare Parts

STVOR/L16-3D 58082 58083 1.000 1.000 6.0 1.25 1.250 .250 .150
STVOR/L12-4B 58086 58087 0.750 0.750 4.5 1.25 0.875 .125 .230
STVOR/L16-4D 58090 58091 1.000 1.000 6.0 1.43 1.250 .250 .230
432 GTS-2 T-20
STVOR/L20-4D 58094 58095 1.250 1.250 6.0 1.25 1.500 .250 .230
STVOR/L24-4E 58098 58099 1.500 1.500 7.0 1.25 1.750 .250 .230
STVOR/L16-5D 58102 58103 1.000 1.000 6.0 1.50 1.250 .250 .292
543 GTS-3 T-20
STVOR/L20-5D 58106 58107 1.250 1.250 6.0 1.50 1.500 .250 .292
STVOR/L20-64D 58110 58111 1.250 1.250 6.0 1.75 1.500 .250 .360 643 GTS-4 T-30
For insert information see pages B-40 to B-45.
For spare part information see page B-128. STVOR/L20-66D 58114 58115 1.250 1.250 6.0 1.75 1.500 .250 .360 663 GTS-4 T-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-113
®

On Edge Threading Toolholders

STHO R/L THREADING TOOLHOLDER


Style H - Gang Toolholder for Shallow Grooving
Threading and Grooving

or I.D. Threading for triangle TNMC inserts


Technical Data

For Both
Internal And
External
Operations
Threading and Grooving

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Inserts

Part No. 733101- Min. Max. Grv. Depth-V Insert


Gage Torx
Description A B C E F G L Bore Torx
R.H. L.H. Min. I.D. O.D. Insert K ey
M Screw
STHOR/L08-3B 58192 58193 0.500 0.500 4.5 0.875 0.875 .375 -
STHOR/L10-3B 58196 58197 0.625 0.625 4.5 0.875 1.000 .375 - 2.0 .100 .125 322 GTS-1 T-10
STHOR/L12-3B 58200 58201 0.750 0.750 4.5 0.875 1.125 .375 1.50
STHOR/L12-4B 58204 58205 0.750 0.750 4.5 0.875 1.250 .500 -
Threading and Grooving

STHOR/L16-4D 58208 58209 1.000 1.000 6.0 0.875 1.500 .500 2.00 3.0 .125 .194 432 GTS-2 T-20
STHOR/L20-4D 58212 58213 1.250 1.250 6.0 0.875 1.750 .500 2.00
Toolholder (Inch)

For insert information see pages B-40 to B-45. STHOR/L16-5D 58216 58217 1.000 1.000 6.0 1.000 1.750 .625 2.50
3.0 .170 .242 543 GTS-3 T-20
For spare part information see page B-128. STHOR/L20-5D 58220 58221 1.250 1.250 6.0 1.000 1.750 .625 2.50

STZO R/L THREADING TOOLHOLDER


Style Z - Reverse Hand Threading
for triangle TNMC inserts
Threading and Grooving
Toolholder (Metric)

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Threading and Grooving
Spare Parts

Max.
Part No. 733101- Insert
Grv. Gage Torx
Description A B C E F G Torx
Depth Insert K ey
R.H. L.H. Screw
V
STZOR/L12-3B 58230 58231 0.75 0.75 4.5 1.00 1.00 .25 .150
322 GTS-1 T-10
STZOR/L16-3D 58234 58235 1.00 1.00 6.0 1.00 1.25 .25 .150
STZOR/L16-4D 58238 58239 1.00 1.00 6.0 1.32 1.25 .25 .230
432 GTS-2 T-20
STZOR/L20-4D 58242 58243 1.25 1.25 6.0 1.32 1.50 .25 .230
STZOR/L16-5D 58246 58247 1.00 1.00 6.0 1.50 1.25 .25 .292
For insert information see pages B-40 to B-45. 543 GTS-3 T-20
STZOR/L20-5D 58250 58251 1.25 1.25 6.0 1.50 1.50 .25 .292
For spare part information see page B-128.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-114
®

On Edge Threading Bars

S-MTHO-A R/L THREADING BAR

Threading and Grooving


Style H - I.D. Threading and Shallow Grooving
for triangle TNMA inserts

Technical Data
Threading and Grooving
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Inserts
Max.
Part No. 733101- Min.
Grv. Gage L o ck Clamp
Description Bore C D F X Clamp
Depth Insert Pin Screw
R.H. L.H. B
V
S16T-MTHOR/L-3-A 58346 58347 1.388 12.0 1.00 0.687 .120 .250
322 NL-33 CL-5 XNS-36
S20U-MTHOR/L-3-A 58350 58351 1.656 14.0 1.25 0.828 .120 .250
S20U-MTHOR/L-4-A 58354 58355 1.812 14.0 1.25 0.875 .190 .250
S24U-MTHOR/L-4-A 58358 58359 2.250 14.0 1.50 1.000 .190 .250 432 NL-44 CL-6 XNS-37
S32V-MTHOR/L-4-A 58362 58363 3.000 16.0 2.00 1.328 .190 .250
S32V-MTHOR/L-5-A 58366 58367 3.500 16.0 2.00 1.375 .250 .250

Threading and Grooving


S40V-MTHOR/L-5-A 58370 58371 3.750 16.0 2.50 1.687 .250 .250 543 NL-56 CL-6 XNS-37

Toolholder (Inch)
S48Y-MTHOR/L-5-A 58374 58375 4.000 18.0 3.00 1.891 .250 .250
For insert information see pages B-31 to B-36. S40V-MTHOR/L-66-A 58378 58379 4.000 16.0 2.50 1.750 .312 .312
663 NL-66L CL-12 XNS-59
For spare part information see page B-128. S48Y-MTHOR/L-66-A 58382 58383 4.500 18.0 3.00 2.000 .312 .312

S-MTHO-C R/L THREADING BAR


Style H - I.D. Threading and Shallow Grooving
for triangle TNMC inserts

Threading and Grooving


Toolholder (Metric)
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Max.
Part No. 733101- Min. Insert
Threading and Grooving

Grv. Gage Torx Clamp


Description Bore C D F X Torx Clamp
Depth Insert K ey Screw
R.H. L.H. B Screw
V
Spare Parts

S16T-MTHOR/L-3-C 58300 58301 1.388 12.0 1.00 0.687 .120 .250


322 GTS-1 T-10 CL-19 XNS-36
S20U-MTHOR/L-3-C 58304 58305 1.656 14.0 1.25 0.828 .120 .250
S20U-MTHOR/L-4-C 58308 58309 1.812 14.0 1.25 0.875 .190 .250
S24U-MTHOR/L-4-C 58312 58313 2.250 14.0 1.50 1.000 .190 .250 432 GTS-2 T-20 CL-7 XNS-36
S32V-MTHOR/L-4-C 58316 58317 3.000 16.0 2.00 1.328 .190 .250
S32V-MTHOR/L-5-C 58320 58321 3.500 16.0 2.00 1.375 .250 .250
S40V-MTHOR/L-5-C 58324 58325 3.750 16.0 2.50 1.687 .250 .250 543 GTS-3 T-20 CL-20 XNS-47
S48Y-MTHOR/L-5-C 58328 58329 4.000 18.0 3.00 1.891 .250 .250
S40V-MTHOR/L-66-C 58332 58333 4.000 16.0 2.50 1.750 .312 .312
For insert information see pages B-40 to B-45. 663 GTS-4 T-30 CL-12 XNS-59
For spare part information see page B-128. S48Y-MTHOR/L-66-C 58336 58337 4.500 18.0 3.00 2.000 .312 .312

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-115
®

DK
Threading and Grooving
Technical Data
Threading and Grooving
Inserts
Threading and Grooving
Toolholder (Inch)
Threading and Grooving
Toolholder (Metric)
Threading and Grooving
Spare Parts

* Available in our Dorian Tool Machine Tool Accessories and


Automation Products Catalog. For further information or to
request a catalog, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-116
®

Laydown Threading Identification System

C - Clamp Lock L - Left Hand

Threading and Grooving


Technical Data
C

S - Screw Lock R - Right Hand

C
(C)shown in one
inch increments

1 - Holding Method 3 - Hand Of Tool 5 - Tool Length

Threading and Grooving


Inserts
S N R 075 - 5 - 16
1 2 3 4 5 6

Threading and Grooving


Toolholder (Inch)
2 - External / Internal 4 - Shank Size 6 - Insert Size I.C.
E - External
A
L I.C.

Threading and Grooving


Toolholder (Metric)
B
EG - Gang Length I.C.
mm in mm
D 06 5/32 3,97
08 3/16 4,76
Square Shank:(A) & 11 1/4 6,35
N - Internal (B) 16 3/8 9,52
Round Shank: (D) 22 1/2 12,70
shown in one 27 5/8 15,88
thousandths inch
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-117
®

Laydown Threading Toolholders

SE R/L THREADING TOOLHOLDER


Style - Laydown
Threading and Grooving

for LAYDOWN inserts


Technical Data
Threading and Grooving

RIGHT HAND SHOWN, LEFT HAND OPPOSITE


RIGHT HAND TOOL USES RIGHT HAND INSERT
• Geometry of the insert seating:
Helix angle 1-1/2°
Inserts

Part No. 733101- Insert


Gage Torx
Description A B C E F S eat Torx
R.H. L.H. Insert K ey
Screw
SER/L037-3-11 58420 58421 0.375 0.375 3.0 0.90 0.375
SER/L037-6-11 58422 58423 0.375 0.375 6.0 0.90 0.375
11-A60 — TS-11 T-8
SER/L050-4-11 58424 58425 0.500 0.500 4.0 0.90 0.500
SER/L050-6-11 58426 58427 0.500 0.500 6.0 0.90 0.500
SER/L062-4-16 58428 58429 0.625 0.625 4.0 0.90 0.625
SER/L062-6-16 58430 58431 0.625 0.625 6.0 0.90 0.625
16-G60 GX-16-1 TS-16 T-10
SER/L075-5-16 58432 58433 0.750 0.750 5.0 0.90 0.750
SER/L100-5-16 58436 58437 1.000 1.000 5.0 1.10 1.000
Threading and Grooving

SER/L100-6-22 58440 58441 1.000 1.000 6.0 1.10 1.000


22-N60 NX-22-1 TS-22 T-20
Toolholder (Inch)

Right hand shown, left hand opposite SER/L125-6-22 58444 58445 1.250 1.250 6.0 1.10 1.250
For insert information see pages B-49 to B-78. SER/L100-6-27 58448 58449 1.000 1.000 6.0 1.30 1.000
For spare part information see page B-128. 27-Q60 VX-27-1 TS-27 T-25
SER/L125-6-27 58452 58453 1.250 1.250 6.0 1.30 1.250

SE GANG R/L THREADING TOOLHOLDER


Style - Gang Toolholder for Gang Toolposts
for LAYDOWN inserts
Threading and Grooving
Toolholder (Metric)

• Geometry of the insert seating:Helix angle 1-1/2°


RIGHT HAND SHOWN, LEFT HAND OPPOSITE
• Available in either Inches or Metric
RIGHT HAND TOOL USES RIGHT HAND INSERT
Threading and Grooving
Spare Parts

Part No. 733101- Insert


Gage Torx
Description A B C E F S eat Torx
R.H. L.H. Insert K ey
Screw
SEGR/L031-4-11 58462 58463 0.312 0.312 4.0 0.875 0.500
11-A60 — TS-11 T-8
SEGR/L037-4-11 58466 58467 0.375 0.375 4.0 0.875 0.625
SEGR/L050-5-16 58470 58471 0.500 0.500 5.0 1.000 0.750
Right hand shown, left hand opposite
For insert information see pages B-49 to B-78. SEGR/L062-5-16 58474 58475 0.625 0.625 5.0 1.000 0.875 16-G60 GX-16-1 TS-16 T-10
For spare part information see page B-128. SEGR/L075-5-16 58478 58479 0.750 0.750 5.0 1.000 1.000

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-118
®

Laydown Threading Toolholders

SE R/L QUALIFIED THREADING TOOLHOLDER


Style - Laydown Offset Head

Threading and Grooving


for LAYDOWN inserts

Technical Data
Threading and Grooving
• Geometry of the insert seating:
Helix angle 1-1/2°
RIGHT HAND SHOWN, LEFT HAND OPPOSITE

Inserts
RIGHT HAND TOOL USES RIGHT HAND INSERT

Part No. 733101- Insert


Gage Torx
Description A B C E F G S eat Torx
R.H. L.H. Insert K ey
Screw
SER/L050-4-11Q 58488 58489 0.50 0.50 4.0 1.00 0.625 .125 11-A60 — TS-11 T-8
SER/L075-5-16Q 58492 58493 0.75 0.75 5.0 1.00 1.000 .250
SER/L100-6-16Q 58496 58497 1.00 1.00 6.0 1.00 1.250 .250 16-G60 GX-16-1 TS-16 T-10

Threading and Grooving


SER/L125-6-16Q 58500 58501 1.25 1.25 6.0 1.00 1.500 .250

Toolholder (Inch)
Right hand shown, left hand opposite SER/L100-6-22Q 58504 58505 1.00 1.00 6.0 1.00 1.250 .250
22-N60 NX-22-1 TS-22 T-20
For insert information see pages B-49 to B-78. SER/L125-6-22Q 58508 58509 1.25 1.25 6.0 1.00 1.500 .250
For spare part information see page B-128. SER/L125-6-27Q 58511 58512 1.25 1.25 6.0 1.25 1.500 .250 27-Q60 VX-27-1 TS-27 T-25

SE R/L QUALIFIED THREADING TOOLHOLDER


Style - Drop Head
for LAYDOWN inserts

Threading and Grooving


Toolholder (Metric)
• Geometry of the insert seating:
Helix angle 1-1/2° RIGHT HAND SHOWN, LEFT HAND OPPOSITE
RIGHT HAND TOOL USES RIGHT HAND INSERT
Threading and Grooving
Spare Parts

Part No. 733101- Insert


Gage Torx
Description A B C C2 E F G S eat Torx
R.H. L.H. Insert K ey
Screw
SER/L075-6-16CQ 58522 58523 0.75 0.75 6.0 1.5 0.9 1.00 .25
SER/L100-6-16CQ 58526 58527 1.00 1.00 6.0 1.5 0.9 1.25 .25
16-G60 GX-16-1 TS-16 T-10
SER/L125-6-16CQ 58530 58531 1.25 1.25 6.0 1.5 0.9 1.50 .25
SER/L150-6-16CQ 58534 58535 1.50 1.50 6.0 1.5 0.9 1.75 .25
SER/L100-6-22CQ 58538 58539 1.00 1.00 6.0 1.5 1.1 1.25 .25
Right hand shown, left hand opposite
For insert information see pages B-49 to B-78. SER/L125-6-22CQ 58542 58543 1.25 1.25 6.0 1.5 1.1 1.50 .25 22-N60 NX-22-1 TS-22 T-20
For spare part information see page B-128. SER/L150-6-22CQ 58546 58547 1.50 1.50 6.0 1.5 1.1 1.75 .25

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-119
®

Laydown Threading Bars

SN R/L THREADING BAR


Threading and Grooving

Style - Internal Small Shank Laydown Bar


for LAYDOWN inserts
Technical Data
Threading and Grooving

RIGHT HAND SHOWN, LEFT HAND OPPOSITE


• Minimum threading dia. .500"
RIGHT HAND TOOL USES RIGHT HAND INSERT
• Geometry of the insert seating:
Inserts

Helix angle 1-1/2°

Part No. 733101- Min. Insert


Gage Torx
Description Bore C D E F Torx
R.H. L.H. Insert K ey
B Screw
SNR/L037-40-11 58600 58601 0.50 4.0 0.375 — .250
11-A60 TS-11 T-8
SNR/L050-55-11 58604 58605 0.60 5.5 0.500 1.25 .315
SNR/L062-60-16 58608 58609 0.75 6.0 0.625 1.50 .406
Threading and Grooving

SNR/L075-70-16 58612 58613 0.95 7.0 0.750 2.00 .492 16-G60 TS-16-01 T-10
Right hand shown, left hand opposite SNR/L100-80-16 58616 58617 1.15 8.0 1.000 2.50 .650
Toolholder (Inch)

For insert information see pages B-49 to B-78. SNR/L075-70-22 58620 58621 0.90 7.0 0.750 2.00 .492
For spare part information see page B-128. 22-N60 TS-22 T-20
SNR/L100-80-22 58624 58625 1.50 8.0 1.000 2.50 .840

SN R/L THREADING BAR


Style - Internal Laydown Bar
for LAYDOWN inserts
Threading and Grooving
Toolholder (Metric)

RIGHT HAND SHOWN, LEFT HAND OPPOSITE


RIGHT HAND TOOL USES RIGHT HAND INSERT

Part No. 733101- Min. Insert


Gage Torx
Description Bore C D E F S eat Torx
• Minimum threading dia. .950" R.H. L.H. Insert K ey
B Screw
• Geometry of the insert seating:
Helix angle 1-1/2° SNR/L075-07-16 58636 58637 0.95 7.00 0.75 2.0 0.52
SNR/L100-08-16 58640 58641 1.15 8.00 1.00 2.5 0.65
SNR/L125-10-16 58644 58645 1.40 10.0 1.25 2.5 0.78
Threading and Grooving

16-G60 GX-16-1 TS-16 T-10


SNR/L150-12-16 58648 58649 1.70 12.0 1.50 2.5 0.90
SNR/L175-14-16 58652 58653 2.00 14.0 1.75 2.5 1.03
Spare Parts

SNR/L200-14-16 58656 58657 2.20 14.0 2.00 2.5 1.21


SNR/L100-08-22 58660 58661 1.20 8.00 1.00 2.5 0.71
SNR/L125-10-22 58664 58665 1.50 10.0 1.25 2.5 0.84
SNR/L150-12-22 58668 58669 1.80 12.0 1.50 2.5 0.97
22-N60 NX-22-1 TS-22 T-20
SNR/L175-14-22 58672 58673 2.10 14.0 1.75 2.5 1.09
SNR/L200-14-22 58676 58677 2.30 14.0 2.00 2.5 1.21
SNR/L250-16-22 58680 58681 2.80 16.0 2.50 2.5 1.46
SNR/L150-12-27 58684 58685 1.90 12.0 1.50 2.5 1.02
Right hand shown, left hand opposite
For insert information see pages B-49 to B-78. SNR/L175-14-27 58688 58689 2.20 14.0 1.75 2.5 1.15 27-Q60 VX-27-1 TS-27 T-25
For spare part information see page B-128. SNR/L250-16-27 58692 58693 2.90 16.0 2.50 3.0 1.52

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-120
®

Api - Laydown Threading Toolholders & Threading Bars

SE R/L API THREADING TOOLHOLDER

Threading and Grooving


Style External API Laydown Toolholder
for LAYDOWN inserts

Technical Data
API
External
Threading

Threading and Grooving


• Geometry of the insert seating:
Helix angle 1-1/2°

Inserts
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
RIGHT HAND TOOL USES RIGHT HAND INSERT

Part No. 733101- Insert


Gage Torx
Description A B C E F S eat Torx
R.H. L.H. Insert K ey
Screw

Threading and Grooving


SER/L100-T22API 58720 58721 1.25 1.00 6.00 1.3 1.25
22-N60 NX-22-1 TS-22 T-20
SER/L125-T22API 58724 58725 1.50 1.25 6.00 1.3 1.50

Toolholder (Inch)
Right hand shown, left hand opposite SER/L150-T27API 58728 58729 1.75 1.50 8.00 1.6 1.75
For insert information see pages B-49 to B-78. 27-Q60 VX-27-1 TS-27 T-25
For spare part information see page B-128. SER/L200-T27API 58732 58733 2.25 2.00 10.0 1.6 2.25

SN R/L API THREADING BAR


Style Internal API Laydown Bar
for LAYDOWN inserts

API
Internal

Threading and Grooving


Toolholder (Metric)
Threading

• Minimum threading bore 1.600"


• Geometry of the insert seating: RIGHT HAND SHOWN, LEFT HAND OPPOSITE
Helix angle 1-1/2° RIGHT HAND TOOL USES RIGHT HAND INSERT
Threading and Grooving
Spare Parts

Part No. 733101- Min. Gage


Insert
Torx
Description Bore C D E F S eat Torx
R.H. L.H. Insert K ey
B Screw
SNR/L200-T22API 58752 58753 1.6 12.0 2.0 5.0 .88
22-N60 NX-22-1 TS-22 T-20
SNR/L250-T22API 58756 58757 1.6 12.0 2.5 5.0 .88
Right hand shown, left hand opposite
For insert information see pages B-49 to B-78. SNR/L200-T27API 58760 58761 1.6 12.0 2.0 5.0 .90
27-Q60 VX-27-1 TS-27 T-25
For spare part information see page B-128. SNR/L250-T27API 58764 58765 1.6 12.0 2.5 5.0 .90

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-121
®

Miniature Threading Bars


Threading and Grooving
Technical Data

Miniature Threading Bars Take Over Where Taps Leave Off

• Small Hole Capacity - to a minimum of .226 / 6mm. • Better finish - Miniature threading bars result in thread geometry
• Greater productivity through better tool utilization - For CNC turning and closer tolerances.
centers and manual lathes and a wide range of workpiece materials. • Fully threads a blind hole - Threads deeper than a tap and never
Also, creates less machine load than taps. gets stuck.
Threading and Grooving
Inserts

06IR-A60-DC656
All these taps, and more, can be replaced
cost effectively with only this one insert.
Threading and Grooving
Toolholder (Inch)

The Miniature and Ultra Miniature


threading bars are replacing taps with
Threading and Grooving

many advantages. The small inserts


Toolholder (Metric)

and the low speed coated grades


available make threading to a minimum
diameter of .236 in or 6 mm possible.
Threading and Grooving

TYPICAL CNC APPLICATION


• One Set-up • Two Threads
Spare Parts

Two threads, NPT 1/8"-27, in one operation on


a CNC lathe with bar feeder. The whole part
is produced in one set-up, therefore, increasing
productivity.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-122
®

Miniature Threading Bars

SN R/L THREADING BAR


Style - Internal Laydown Miniature Threading Bar

Threading and Grooving


for LAYDOWN inserts

Technical Data
Miniature
Threading
Bar

Threading and Grooving


RIGHT HAND SHOWN, LEFT HAND OPPOSITE
• Alloy steel threading bar
RIGHT HAND TOOL USES RIGHT HAND INSERT
• Carbide threading bar
• Geometry of the insert seating:

Inserts
Helix angle 1-1/2°
Carbide shank threading bars are used when chatter and deflection is
expected due to long overhang in deep small bores.

Part No. 733101- Min. Insert


Gage Torx
Description Bore C D D1 E F Torx
R.H. L.H. Insert K ey
B Screw
SNR/L0205-H06 58570 58571 .236 4.0 .500 .205 0.48 .118
06-A60 TS-06 T-6
SNR/L0205-H06C 58574 58575 .236 4.0 .250 .205 1.12 .118
SNR/L0265-K08 58578 58579 .307 5.0 .625 .265 0.71 .154
08-A60 TS-08 T-6

Threading and Grooving


SNR/L0265-K08C 58582 58583 .307 5.0 .312 .265 1.22 .154
SNR/L0375-M11C 58586 58587 .470 6.0 .375 — — .280

Toolholder (Inch)
Right hand shown, left hand opposite 11-A60 TS-11 T-8
SNR/L0500-P11C 58590 58591 .640 7.0 .500 — — .340
For insert information see pages B-49 to B-78. Suffix "C" specifies a carbide shank threading bar
For spare part information see page B-128.

SAV
E
O N MONEY
SET
S!!
REC Face Mill and Turning Set for CNMG
Negative Turning Inserts

Threading and Grooving


Your Old Inserts Are New With Our Tool!

Toolholder (Metric)
Don’t throw away your CNMG inserts that were only half used on your
turning operations. Use the four (4) unused edges for your Set Offers:
facing operations on your mill with our REC face mill. • 1 15° Face Mill
• 1 Toolholder
• 10 Inserts

4 Turning Edges!! 4 Milling Edges!!


Threading and Grooving

14 pc. Set Includes


Square Mill
Part No. C ut C ut (1)
Spare Parts

S h an k S h an k (1) (1) (10)


733101- Dia. Depth Torx (1)
Siz e Dia. 15° Face Mill Toolholder Inserts
K ey
85530 .750 .750 2.0 .45 REC15-200-CN4-075 MCLNR12-4B CNMG-432-ESK-DC656 T-20
Storage
85534 1.00 1.00 2.0 .45 REC15-200-CN4-100 MCLNR16-4D CNMG-432-ESK-DC656 T-20
B ox
85538 1.00 R8 2.0 .45 REC15-200-CN4-R8 MCLNR12-4B CNMG-432-ESK-DC656 T-20
* Available in this Catalog in the Turning Insert section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-123
®

DorNotch Threading & Grooving Identification System

Square Shanks
Threading and Grooving
Technical Data
Threading and Grooving
Inserts
Threading and Grooving
Toolholder (Inch)

Boring Bars
Threading and Grooving
Toolholder (Metric)
Threading and Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-124
®

DorNotch Threading & Grooving Toolholders

NS R/L THREADING & GROOVING TOOLHOLDER


Style - External DorNotch Toolholder

Threading and Grooving


for threading and grooving DorNotch inserts

Technical Data
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
RIGHT HAND TOOL USES RIGHT HAND INSERT

Part No. 733101- Gage S eat Clamp


Description A B C D E F S eat Clamp
R.H. L.H. Insert Screw Screw

NSR/L06-2 58770 58771 0.375 0.375 2.5 .138 0.75 0.562

Threading and Grooving


NSR/L06-2D 58772 58773 0.375 0.375 6.0 .138 0.75 0.375
NSR/L08-2J 58774 58775 0.500 0.500 3.5 .138 0.75 0.750
NSR/L08-2D 58776 58777 0.500 0.500 6.0 .138 0.75 0.500 NG-2R* CM-74*
— — S-310
NSR/L10-2B 58778 58779 0.625 0.625 4.5 .138 0.75 0.875 NG-2L† CM-75†

Inserts
NSR/L10-2D 58780 58781 0.625 0.625 6.0 .138 0.75 0.875
NSR/L12-2B 58782 58783 0.750 0.750 4.5 .138 0.75 1.000
NSR/L16-2C 58786 58787 1.000 1.000 5.0 .138 0.75 1.250
NSR/L12-3A 58790 58791 0.750 0.750 4.0 .210 1.25 1.000
NSR/L12-3B 58794 58795 0.750 0.750 4.5 .210 1.25 1.000
NG-3R* CM-72*
NSR/L16-3C 58798 58799 1.000 1.000 5.0 .210 1.25 1.250 — — S-412
NG-3L† CM-73†
NSR/L16-3D 58802 58803 1.000 1.000 6.0 .210 1.25 1.250
NSR/L20-3D 58806 58807 1.250 1.250 6.0 .210 1.25 1.500
NSR/L16-4C 58810 58811 1.000 1.000 5.0 .294 1.38 1.250
NSR/L16-4D 58814 58815 1.000 1.000 6.0 .294 1.38 1.250
NG-4R* CM-72*

Threading and Grooving


NSR/L20-4C 58818 58819 1.250 1.250 5.0 .294 1.38 1.500 SM-420 SL-344 S-412
NG-4L† CM-73†
Right hand shown, left hand opposite NSR/L20-4D 58822 58823 1.250 1.250 6.0 .294 1.38 1.500

Toolholder (Inch)
For insert information see pages B-79 to B-92. NSR/L24-4D 58826 58827 1.500 1.500 6.0 .294 1.38 1.750
For spare part information see page B-128.
* For right hand tools † For left hand tools

NE R/L THREADING & GROOVING TOOLHOLDER


Style - Gang External DorNotch Toolholder
for threading and grooving DorNotch inserts

Threading and Grooving


Toolholder (Metric)
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
RIGHT HAND TOOL USES LEFT HAND INSERT
Threading and Grooving

Part No. 733101- Gage Clamp


Description A B C D E F I Clamp
R.H. L.H. Insert Screw
Spare Parts

NER/L06-2 58900 58901 0.375 0.375 2.5 .138 0.50 0.750 1.0
NER/L08-2J 58904 58905 0.500 0.500 3.5 .138 0.50 0.750 1.0 NG-2L* CM-75*
S-310
NER/L10-2B 58908 58909 0.625 0.625 4.5 .138 — 0.750 1.0 NG-2R† CM-74†
NER/L12-2B 58912 58913 0.750 0.750 4.5 .138 0.50 1.000 1.0
NER/L12-3B 58916 58917 0.750 0.750 4.5 .210 0.75 1.125 2.0
NG-3L* CM-73*
NER/L16-3D 58920 58921 1.000 1.000 6.0 .210 0.75 1.250 2.0 S-412
NG-3R† CM-72†
NER/L20-3D 58924 58925 1.250 1.250 6.0 .210 0.75 1.500 2.0
NER/L16-4D 58928 58929 1.000 1.000 6.0 .294 0.75 1.375 2.0 NG-4L* CM-73*
Right hand shown, left hand opposite S-412
For insert information see pages B-79 to B-92. NER/L20-4D 58932 58933 1.250 1.250 6.0 .294 0.75 1.625 2.0 NG-4R† CM-72†
For spare part information see page B-128. * For right hand tools † For left hand tools

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-125
®

Threading & Grooving Toolholders & Boring Bars

NR R/L GROOVING GANG TOOLHOLDER


Style - Corner Grooving External DorNotch Toolholder
Threading and Grooving

for grooving DorNotch inserts


Technical Data

For
Corner
Grooving
Threading and Grooving

RIGHT HAND SHOWN, LEFT HAND OPPOSITE


Inserts

RIGHT HAND TOOL USES LEFT HAND INSERT

Part No. 733101- Gage Clamp


Description A B C E F Clamp
R.H. L.H. Insert Screw

NRR/L12-3B 58942 58943 0.750 0.750 4.5 1.250 1.00


NRR/L16-3C 58944 58945 1.000 1.000 5.0 1.250 1.25
Threading and Grooving

NU-3L* CM-73*
NRR/L16-3D 58946 58947 1.000 1.000 6.0 1.250 1.25 S-412
NU-3R† CM-72†
Right hand shown, left hand opposite NRR/L20-3D 58948 58949 1.250 1.250 6.0 1.375 1.50
Toolholder (Inch)

For insert information see pages B-79 to B-92. NRR/L24-3D 58950 58951 1.500 1.500 6.0 1.375 2.00
For spare part information see page B-128. * For right hand tools † For left hand tools

S-NE R/L THREADING & GROOVING BORING BAR


Style - Internal DorNotch Boring Bar
for threading and grooving DorNotch inserts
Threading and Grooving
Toolholder (Metric)

RIGHT HAND SHOWN, LEFT HAND OPPOSITE


RIGHT HAND TOOL USES LEFT HAND INSERT
Threading and Grooving

Part No. 733101- Min. Gage Clamp


Description Bore C D F Clamp
Insert Screw
Spare Parts

R.H. L.H. B
S10S-NER/L-2 58970 58971 1.000 10.0 0.625 0.500 NG-2L* CM-75*
S-310
S12S-NER/L-2 58974 58975 1.125 10.0 0.750 0.562 NG-2R† CM-74†
S16T-NER/L-3 58978 58979 1.375 12.0 1.000 0.688
S20U-NER/L-3 58982 58983 1.750 14.0 1.250 0.875 NG-3L* CM-73*
S-412
S24U-NER/L-3 58986 58987 2.000 14.0 1.500 1.000 NG-3R† CM-72†
S28U-NER/L-3 58990 58991 2.250 14.0 1.750 1.125
S28U-NER/L-4 58994 58995 2.500 14.0 1.750 1.250 NG-4L* CM-73*
Right hand shown, left hand opposite S-412
For insert information see pages B-79 to B-92. S32V-NER/L-4 58998 58999 2.750 16.0 2.000 1.375 NG-4R† CM-72†
For spare part information see page B-128. * For right hand tools † For left hand tools

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-126
®

Threading & Grooving Toolholders & Boring Bars

DGNR - RING GROOVING TOOLHOLDER


Style - External Ring Grooving Toolholder

Threading and Grooving


for APIP Ring Grooving inserts

Technical Data
Threading and Grooving
Inserts
Insert Clamp

Part No. Gage L o ck Clamp S eat


Clamp Description
733101-
A B C
Insert
S eat
Pin
Clamp
Screw Screw
Screw DGNR 16-1A 58955 1.000 1.000 6.0 PGN1A DGS1A - C L12 XNS-59 S-111
Seat Lock
DGNR 16-2A 58956 1.000 1.000 6.0 PGN2A DGS2A - C L30 XNS-510 S-111
Screw Pin
DGNR 20-2A 58957 1.250 1.250 6.0 PGN2A DGS2A - C L30 XNS-510 S-111
DGNR 16-7A 58958 1.000 1.000 6.0 PGN7A - - C L30 XNS-510 -
Seat Seat DGNR 20-1624 58959 1.250 1.250 7.0 APIP 162-4 APIS162-3 NL58 C L30 XNS-510 -

Threading and Grooving


DGNR 24-1624 58960 1.500 1.500 7.0 APIP 162-4 APIS162-3 NL58 C L30 XNS-510 -

Toolholder (Inch)
DGNR 20-2034 58961 1.250 1.250 7.0 APIP 203-4 APIS203-3 NL58 C L30 XNS-510 -
For insert information see pages B-107. DGNR 24-2034 58962 1.500 1.500 7.0 APIP 203-4 APIS203-3 NL58 C L30 XNS-510 -
For spare part information see page B-128.

SAV
E
O N MONEY
SET
S!!

RF Round Face Mill Set DMS Multi Lead Angle


Cutting Rake - 15°
for 15° positive round inserts
Milling Set
Cutting Rake-15° for 15° positive square inserts

Threading and Grooving


Set Offers:

Toolholder (Metric)
• 1 Face Mill This tool uses a 15° positive rake round insert,
15° 45°
Set Offers:
set at positive cutting rake angles, allowing for 90°
• 10 Inserts • 3 3/4" Shank
maximum cutting performance at low machining End Mills
cost. • 10 Inserts
The combination of strength and shearing
cutting forces makes it the best choice for • 3/4” Weldon shank • Torx screw locking system
machining tough alloys. • Positive square inserts,15° • High performance at low cost
clearance • Index insert with four (4)
• High rate of material removal cutting edges
X 10 PCS.
14 pc. Set Includes
Part No. Shank Cut C ut (3) (1)
733101- Siz e Dia. Depth (10)
3/4" Shank Torx
• 3/4" & R8 shank • Torx screw locking system Inserts
End Mill K ey
• Positive round inserts, 15° • Index insert with 360° cutting edge
.345 E90-100-SD09-075
clearance • Less Horsepower
Threading and Grooving

85384 .750 1.00 .230 C45-100-SD09-075 SDHW-090308-EN-DVP56M T-15


• High rate of mat’l removal • Good surface finish .325 F15-100-SD09-075
12 pc. Set Includes .345 E90-125-SD09-075
Part No. Shank C ut C ut (1) 85388 .750 1.25 .230 C45-125-SD09-075 SDHW-090308-EN-DVP56M T-15
Spare Parts

733101- Siz e Dia. Depth (1) (10) .325 F15-125-SD09-075


Torx
Face Mill Inserts .345 E90-150-SD09-075
K ey
85392 .750 1.50 .230 C45-150-SD09-075 SDHW-090308-EN-DVP56M T-15
85378 .750 2.00 .250 RF-150-RD12-075 RDHW-1204
T-15 .325 F15-150-SD09-075
85380 R8 3.00 .250 RF-250-RD12-R8 -EN-DVP56M
.345 E90-200-SD12-075
* Available in this Catalog in the Milling section. For further 85396 .750 2.00 .230 C45-200-SD12-075 SDHW-12T308-EN-DVP56M T-15
information, please contact our sales department. .325 F15-200-SD12-075

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-127
®

Threading Spare Parts

Threading
Laydown Insert
Threading and Grooving

Part No.
Description B C D E G Thread Pkg.
733101-
Finger Clamps Torx Screw
CL-5 90680 .280 .52 .350 .102 — 10-32
Technical Data

Part No. Torx


CL-6 90681 .310 .58 .440 .187 .094 10-32 Description I.C. P kg .
733101- K ey
CL-7 90682 .310 .64 .310 .082 — 10-32
TS-06 91306 .1562 T-6
CL-9 90683 .430 .75 .660 .344 .125 5/16-24
TS-08 91308 .1875 T-6
CL-12 90684 .430 .88 .660 .344 .125 5/16-24 10 TS-11 91310 .2500 T-8
CL-19 90685 .310 .55 .310 .062 — 10-32 TS-16 91311 .3750 T-10 10
CL-20 90686 .375 .73 .380 .125 — 1/4-28 TS-16-01 91313 .3750 T-10
CL-24 90687 .491 1.0 .785 .453 .136 3/8-24 TS-22 91312 .5000 T-20
TS-27 91314 .6250 T-25
CL-30 90688 .430 1.0 .660 .344 .125 5/16-24
Threading and Grooving

H ex
Part No. Insert Nominal
Description Thread Wrench P kg .
733101- I.C. Length
Siz e
NL-23 90472 .250 .328 8-32 1/16
Negative
Inserts

NL-33 90473 .375 .344 10-32 5/64 Torx Keys


Lock Pins NL-33L 90474 .375 .406 10-32 5/64
NL-34 90475 .375 .453 10-32 5/64
Part No. Part No.
NL-34L 90476 .375 .516 10-32 5/64 Description Description
733101- 733101-
NL-43 90477 .500 .420 10-32 5/64
NL-44 90478 .500 .516 1/4-28 3/32 T-6 92001 T-15 92006
NL-46 90479 .500 .672 1/4-28 3/32 T-7 92002 T-20 92007
NL-46L 90480 .500 .730 1/4-28 3/32 T-8 92003 T-25 92008
NL-56 90481 .625 .703 5/16-24 1/8 10 T-9 92004 T-30 92009
NL-57 90482 .625 .810 5/16-24 1/8 T-10 92005
NL-58 90483 .625 .859 5/16-24 1/8
Threading and Grooving

NL-58L 90484 .625 .890 5/16-24 1/8


NL-66 90485 .750 .703 3/8-24 9/64
Toolholder (Inch)

NL-66L 90486 .750 .828 3/8-24 9/64


NL-68 90487 .750 .859 3/8-24 9/64
NL-68L 90488 .750 .953 3/8-24 9/64
NL-808 90489 1.00 .940 7/16-20 5/32
NL-810 90490 1.00 1.17 7/16-20 5/32
Threading
Shim Seats

Part No. Helix


Description I.C. P kg .
733101- Angle

H ex GX-16-1 90380 .375 1-1/2°


Part No. Thread
Finger Clamp Description
733101-
A B C
Siz e
Wrench Pkg. NX-22-1 90381 .500 1-1/2° 10
Siz e
Screws VX-27-1 90382 .625 1-1/2°
Threading and Grooving

XNS-26 90900 0.750 .31 .31 8-32 5/64


Use when machining right hand thread with a right hand tool, or left
XNS-35 90901 0.625 .22 .22 10-32 3/32 hand thread with a left hand tool.
Toolholder (Metric)

XNS-36 90902 0.750 .25 .25 10-32 3/32


XNS-37 90903 0.840 .31 .31 10-32 3/32
XNS-38 90904 1.000 .37 .37 10-32 3/32
Part No. Helix
XNS-46 90905 0.750 .31 .31 1/4-28 1/8 Description I.C. P kg .
733101- Angle
XNS-47 90906 0.875 .28 .28 1/4-28 1/8 10
XNS-48 90907 1.000 .37 .37 1/4-28 1/8 GX-16-98 90385 .375 - 1-1/2°
XNS-58 90910 1.000 .50 .28 5/16-24 5/32 NX-22-98 90386 .500 - 1-1/2° 10
XNS-59 90911 1.125 .47 .41 5/16-24 5/32 VX-27-98 90397 .625 - 1-1/2°
XNS-510 90908 1.250 .50 .50 5/16-24 5/32 Use when machining right hand thread with a left hand tool, or left hand
thread with a right hand tool.
XNS-512 90909 1.500 .62 .62 5/16-24 5/32
XNS-610 90912 1.250 .50 .50 3/8-24 3/16
Threading and Grooving

Threading On
Edge Insert Torx Ring Grooving
Spare Parts

Screw Shim Seats

Part No. Torx Part No.


Description I.C. P kg . Description P kg .
733101- K ey 733101-

GTS-1 90965 .375 T-10 DGS1A 94405


GTS-2 90966 .500 T-20 DGS2A 94406
10 5
GTS-3 90967 .625 T-20 APIS162-3 94407
APIS203-3 94408
GTS-4 90968 .750 T-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

B-128
Dorian Tool
Screw Machine System

Variety of Options

• Turning
• Threading
• Grooving

Standard Dimensions

• Holders are interchangeable


• Center heights are constant from
holder to holder

"S" - Screw Lock System

• Easy to index insert


• Uses Torx screw for a secure
lock with more force

C-1
®®

Screw Machine Toolholder Graphic Index

Turning
Identification System
Screw Machine

SCAC R/L 80° Diamond SDPCN 55° Diamond SVAB R/L 35° Diamond
Toolholder Toolholder Toolholder
Page: C-6 Page: C-8 Page: C-10

SCNC R/L 80° Diamond SSQDR Convex Radius SVNB R/L 35° Diamond
Toolholder Toolholder Toolholder
Page: C-6 Page: C-8 Page: C-10

SDAC R/L 55° Diamond STAC R/L 60° Triangle SWNC R/L 80° Trigon
Toolholder Toolholder Toolholder
Page: C-9
Turning

Page: C-7 Page: C-11

SDNC R/L 55° Diamond STNC R/L 60° Triangle


Toolholder Toolholder
Page: C-7 Page: C-9

Laydown
Threading
Laydown Threading

SE R/L Toolholder
Page: C-11
DorNotch Threading
and Grooving

DorNotch
Threading and Grooving
Screw Machine
Spare Parts

NS R/L Toolholder
Page: C-12

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

C-2
®®

Toolholder Identification System

Laydown Threading
C - Clamp Lock L - Left Hand

Identification System
Screw Machine
C

S - Screw Lock R - Right Hand

C
(C)shown in one
inch increments

1 - Holding Method 3 - Hand Of Tool 5 - Tool Length

S N R 075 - 5 - 16
1 2 3 4 5 6

Turning
2 - External / Internal 4 - Shank Size 6 - Insert Size I.C.
E - External
A
L I.C.

B
EG - Gang Length I.C.
mm in mm
D 06 5/32 3,97
08 3/16 4,76
Square Shank:(A) & 11 1/4 6,35

Laydown Threading
N - Internal (B) 16 3/8 9,52
Round Shank: (D) 22 1/2 12,70
shown in one 27 5/8 15,88
thousandths inch

DorNotch Threading and Grooving


E - End mount
A T

Insert No. T
1 .100

DorNotch Threading
S - Offset shank
side mount
B 2 .150
3 .195

and Grooving
4 .255
5 .380
(A) & (B) shown in 1/16 6 .383
inch increments 8 .438

2 - Tool Style 4 - Shank Size 5 - Insert Size I.C.

N S R 16
1 2 3 4
- 4 D5 6
Screw Machine
Spare Parts

1 - Insert style 3 - Hand Of Tool 6 - Tool Length


N - DorNotch R - Left hand L - Left hand

C
J - 3-1/2" D - 6.0
A- 4.0" E - 7.0
B- 4-1/2" F - 8.0
C- 5.0"

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

C-3
®®

Toolholder Identification System


Identification System

Turning
Screw Machine

C - Clamp Lock C - 80° Diamond T - Triangle B - 5° Positive R - Right Hand


D - Double Insert
C - 7° Positive

D - 55° Diamond W - 80° Trigon 7°

M - Multiple Lock D - 15° Positive L - Left Hand

15°

P - Lever Lock E - 20° Positive


R - Round V - 35° Diamond
Turning

20°

S - Screw Lock N - 0° Negative N - Neutral

S - Square 0°
K - 55° Diamond
W - Wedge Lock P - 11° Positive

11°

1 - Holding Method 2 - Insert Shape 4 - Insert Clearance Angle 5 - Hand Of Tool


Laydown Threading

M C L N R
1 2 3 4 5

3 - Tool Style
A - Straight Shank E - Straight Shank K - Offset Shank O - Straight Shank S - Offset Shank W - Offsett Shank
0° Side Cutting Edge Angle 30° Side Cutting Edge Angle 15° End Cutting Edge Angle Round Cutting Edge Angle 45° Side Cutting Edge Angle 10° Side Cutting Edge Angle
30°
DorNotch Threading

0° 15° 45°
10°
and Grooving

B - Straight Shank F - Offset Shank L - Offset Shank P - Straight Shank T - Offset Shank
15° Side Cutting Edge Angle 0° End Cutting Edge Angle 5° Edge Angle 27.5° Side Cutting Edge Angle Y - Straight Shank
27.5° Side Cutting Edge Angle
50° Side Cutting Edge Angle
0° 5° 27.5° 50°

15° 27.5°

C - Straight Shank G - Offset Shank M - Straight Shank Q - Offset Shank U - Offset Shank
0° End Cutting Edge Angle 0° Side Cutting Edge Angle 40° Side Cutting Edge Angle Convex Radius Cutting Edge 3° End Cutting Edge Angle


0° 40°
R

D - Straight Shank J - Offset Shank N - Straight Shank R - Offset Shank V - Straight Shank
45° Side Cutting Edge Angle 3° Side Cutting Edge Angle 3° Side Cutting Edge Angle 15° Side Cutting Edge Angle 17.5° Side Cutting Edge Angle
45° 17.5°
Screw Machine


Spare Parts

3° 15°

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

C-4
®®

Toolholder Identification System

Identification System
Turning

Screw Machine
Square Shanks: J - 3-1/2"
(A) & (B) shown in 1/16 inch increments A - 4.0"
Insert I.C.: B - 4-1/2"
Rectangle Shanks: (I.C.) shown in 1/8 inch C - 5.0"
Position six (6): (A) shown in 1/8 inch increments D - 6.0
increments E - 7.0
F - 8.0

Turning
I.C.
B C

6 & 7 - Shank Size 8 - Insert Size I.C. 9 - Tool Length

A.N.S.I. (American National Standards Institute)

1 6 - 4 D

Laydown Threading
6 7 8 9

25 25 - M 16
6 7 8 9
I.S.O. (International Standards Organization)

DorNotch Threading
and Grooving
6 & 7 - Shank Size 8 - Tool Length 9 - Insert Size I.C.

Position six(6) and seven (7): D - 60 mm Insert I.C.:


E - 70 mm (I.C.) shown in 1 mm
(A) & (B) shown in 1 mm increments F - 80 mm increments
H - 100 mm
K - 125 mm
M- 150 mm
P - 170 mm

I.C.
Screw Machine

B
Spare Parts

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

C-5
®®

Screw Machine System

SCAC R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
Identification System

for 7° positive 80° diamond CC_T inserts


Screw Machine

RIGHT HAND SHOWN


Turning

LEFT HAND OPPOSITE

Part No. 733101- C C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCACR/L4.5-2D 51776 51777 0.281 0.281 6.0 .44 0.281
SCACR/L05-2D 51778 51779 0.312 0.312 6.0 .44 0.312 21.51 TS-25.45-6M1 T-7
SCACR/L06-2D 51780 51781 0.375 0.375 6.0 .44 0.375
Laydown Threading

SCACR/L08-3D 51782 51783 0.500 0.500 6.0 .62 0.500


SCACR/L52-3D 51784 51785 0.625 0.500 6.0 .62 0.625 32.52 TS-4.7-10M1 T-15
For insert information see pages A-61 to A-62 & A-64 to A-66. SCACR/L10-3D 51786 51787 0.625 0.625 6.0 .50 0.625
For spare part information see pages A-202 to A-204.

SCNC R/L TOOLHOLDER


Style N - Negative 5° End or Side Cutting Edge Angle
for 7° positive 80° diamond CC_T inserts
DorNotch Threading
and Grooving

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Screw Machine
Spare Parts

Part No. 733101- C C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SCNCR/L4.5-2D 51835 51837 0.281 0.281 6.0 0.50 0.281
SCNCR/L05-2D 51839 51841 0.312 0.312 6.0 0.50 0.312
21.51 TS-25.45-6M1 T-7
SCNCR/L06-2D 51843 51845 0.375 0.375 6.0 0.50 0.375
SCNCR/L08-2D 51847 51849 0.500 0.500 6.0 0.50 0.500
SCNCR/L08-3D 51850 51851 0.500 0.500 6.0 0.62 0.500
SCNCR/L52-3D 51852 51853 0.625 0.500 6.0 0.62 0.625 32.52 TS-4.7-10M1 T-15
For insert information see pages A-61 to A-62 & A-64 to A-66.
For spare part information see pages A-202 to A-204. SCNCR/L10-3D 51855 51857 0.625 0.625 6.0 0.50 0.625

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

C-6
®®

Screw Machine System

SDAC R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle

Identification System
for 7° positive 55° diamond DC_T inserts

Screw Machine
Turning
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- D C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SDACR/L06-2D 51917 51919 0.375 0.375 6.0 0.625 0.375
21.51 TS-25.45-6M1 T-7

Laydown Threading
SDACR/L08-2D 51921 51923 0.500 0.500 6.0 0.625 0.500
SDACR/L08-3D 51925 51926 0.500 0.500 6.0 0.875 0.500
For insert information see pages A-61 to A-62 & A-64 to A-66. 32.52 TS-4.7-10M1 T-15
SDACR/L10-3D 51927 51928 0.625 0.625 6.0 0.875 0.625
For spare part information see pages A-202 to A-204.

SDNC R/L TOOLHOLDER


Style N - 3° Side Cutting Edge Angle
for 7° positive 55° diamond DC_T inserts

DorNotch Threading
and Grooving
RIGHT HAND SHOWN
LEFT HAND OPPOSITE
Screw Machine
Spare Parts

Part No. 733101- D C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SDNCR/L06-2D 51929 51930 0.375 0.375 6.0 0.625 0.375
21.51 TS-25.45-6M1 T-7
SDNCR/L08-2D 51931 51932 0.500 0.500 6.0 0.625 0.500
SDNCR/L08-3D 51935 51937 0.500 0.500 6.0 0.875 0.500
For insert information see pages A-61 to A-62 & A-64 to A-66. 32.52 TS-4.7-10M1 T-15
SDNCR/L10-3D 51939 51941 0.625 0.625 6.0 0.875 0.625
For spare part information see pages A-202 to A-204.

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

C-7
®®

Screw Machine System

SDPCN TOOLHOLDER
Style P - 27.5° Side Cutting Edge Angle
Identification System

for 7° positive 55° diamond DC_T inserts


Screw Machine

NEUTRAL HAND SHOWN


Turning

D C _T
Part No. Insert Torx
Description A B C Gage
733101- Torx Screw K ey
Insert
SDPCN06-2D 51942 0.375 0.375 6.0
21.51 TS-25.45-6M1 T-7
Laydown Threading

SDPCN08-2D 51943 0.500 0.500 6.0


SDPCN08-3D 51944 0.500 0.500 6.0
32.52 TS-4.7-10M1 T-15
For insert information see pages A-61 to A-62 & A-64 to A-66. SDPCN10-3D 51945 0.625 0.625 6.0
For spare part information see pages A-202 to A-204.

SSQDR TOOLHOLDER
Style Q - Convex Radius Cutting Edge
for 15° positive square convex SDGX inserts
DorNotch Threading
and Grooving

Convex
Radius
Toolholder
Screw Machine
Spare Parts

Part No. R - R an g e SDGX


Insert Torx
Description 733101- A B C E F Gage
Min Max Torx Screw K ey
R.H. Insert
SSQDR06-3D-04 52148 0.375 0.375 6.0 1.00 0.500 .016 .063
SSQDR08-3D-04 52150 0.500 0.500 6.0 1.00 0.500 .016 .063 09T308 TS-4.7-10M1 T-15
For insert information view pages A-52 to A-53 in the Milling Insert section.
For spare part information see pages A-202 to A-204. SSQDR10-3D-04 52152 0.625 0.625 6.0 1.00 0.625 .016 .063

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

C-8
®®

Screw Machine System

STAC R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle

Identification System
for 7° positive triangle TC_T inserts

Screw Machine
Turning
Part No. 733101- T C _T
Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STACR/L06-2D 51548 51549 0.375 0.375 6.0 0.625 0.375

Laydown Threading
STACR/L08-2D 51550 51551 0.500 0.500 6.0 0.625 0.500 21.51 TS-25.45-6M1 T-7
STACR/L10-2D 51552 51553 0.625 0.625 6.0 0.625 0.625
For insert information see pages A-61, A-63 to A-66 & A-71.
For spare part information see pages A-202 to A-204. STACR/L10-3D 51554 51555 0.625 0.625 6.0 0.750 0.625 32.52 TS-4.7-10M1 T-15

STNC R/L TOOLHOLDER


Style N - 3° Side Cutting Edge Angle
for 7° positive triangle TC_T inserts

DorNotch Threading
and Grooving
Screw Machine
Spare Parts

Part No. 733101- T C _T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
STNCR/L06-2D 51737 51739 0.375 0.375 6.0 0.625 0.375
STNCR/L08-2D 51743 51745 0.500 0.500 6.0 0.625 0.500 21.51 TS-25.45-6M1 T-7
STNCR/L10-2D 51750 51752 0.625 0.625 6.0 0.625 0.625
For insert information see pages A-61, A-63 to A-66 & A-71.
For spare part information see pages A-202 to A-204. STNCR/L10-3D 51754 51756 0.625 0.625 6.0 0.750 0.625 32.52 TS-4.7-10M1 T-15

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

C-9
®®

Screw Machine System

SVAB R/L TOOLHOLDER


Style A - 0° Side Cutting Edge Angle
Identification System

for 5° positive 35° diamond VBMT inserts


Screw Machine
Turning

RIGHT HAND SHOWN


LEFT HAND OPPOSITE

Part No. 733101- VBMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
Laydown Threading

SVABR/L06-2D 51978 51979 0.375 0.375 6.0 0.875 0.375


221 TS-25.45-6M1 T-7
For insert information see page A-63. SVABR/L08-2D 51980 51981 0.500 0.500 6.0 0.875 0.500
For spare part information see pages A-202 to A-204. SVABR/L10-3D 51982 51983 0.625 0.625 6.0 1.375 0.625 332 TS-4.7-10M1 T-15

SVNB R/L TOOLHOLDER


Style N - Negative 3° Side Cutting Edge Angle
for 5° positive 35° diamond VBMT inserts
DorNotch Threading
and Grooving

RIGHT HAND SHOWN


LEFT HAND OPPOSITE
Screw Machine
Spare Parts

Part No. 733101- VBMT


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SVNBR/L06-2D 51990 51991 0.375 0.375 6.0 0.94 0.375
221 TS-25.45-6M1 T-7
SVNBR/L08-2D 51992 51993 0.500 0.500 6.0 0.94 0.500
For insert information see page A-63.
For spare part information see pages A-202 to A-204. SVNBR/L10-3D 51994 51995 0.625 0.625 6.0 1.44 0.625 332 TS-4.7-10M1 T-15

DORIAN
DORIAN TOOL
TOOL INT'L
INT'L 615
615 COUNTY
COUNTY ROAD
ROAD 219
219 EAST
EAST BERNARD,
BERNARD, TX
TX 77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX: 979-282-2951
979-282-2951

C-10
®®

Screw Machine System

SWNC R/L TOOLHOLDER


Style L - Negative 5° End or Side Cutting Edge Angle

Identification System
for 7° positive 80° trigon WC_T inserts

Screw Machine
Turning
RIGHT HAND SHOWN
LEFT HAND OPPOSITE

Part No. 733101- WC_T


Insert Torx
Description A B C E F Gage
R.H. L.H. Torx Screw K ey
Insert
SWNCR/L06-2D 51122 51123 0.375 0.375 6.0 0.50 0.375

Laydown Threading
SWNCR/L08-2D 51126 51127 0.500 0.500 6.0 0.50 0.500 21.51 TS-25.45-6M1 T-7
SWNCR/L10-2D 51130 51131 0.625 0.625 6.0 0.50 0.625
For insert information see pages A-60 to A-61, A-63 to A-66, A-69 & A-71.
For spare part information see pages A-202 to A-204. SWNCR/L10-3D 51132 51133 0.625 0.625 6.0 0.62 0.625 32.52 TS-4.7-10M1 T-15

SE R/L THREADING TOOLHOLDER


Style - Laydown for Laydown inserts

DorNotch Threading
and Grooving
Threading
RIGHT HAND SHOWN, LEFT HAND OPPOSITE
For The RIGHT HAND TOOL USES RIGHT HAND INSERT
• Geometry of the insert seating:
Helix angle 1-1/2° Screw
Machine
Screw Machine
Spare Parts

Part No. 733101- Insert


Gage Torx
Description A B C E F S eat Torx
R.H. L.H. Insert K ey
Screw
SER/L037-6-11 58422 58423 0.375 0.375 6.0 0.90 0.375
Right hand shown, left hand opposite 11-A60 — TS-11 T-8
For insert information see pages B-49 to B-78. SER/L050-6-11 58426 58427 0.500 0.500 6.0 0.90 0.500
For spare part information see page B-128. SER/L062-6-16 58430 58431 0.625 0.625 6.0 0.90 0.625 16-G60 GX-16-1 TS-16 T-10

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

C-11
®®

Screw Machine System

NS R/L THREADING & GROOVING TOOLHOLDER


Style - External DorNotch Toolholder
for threading and grooving DorNotch inserts
Identification System
Screw Machine

RIGHT HAND SHOWN, LEFT HAND OPPOSITE


RIGHT HAND TOOL USES RIGHT HAND INSERT
Turning

Part No. 733101- Gage Clamp


Description A B C D E F Clamp
R.H. L.H. Insert Screw
Laydown Threading

NSR/L06-2D 58772 58773 0.375 0.375 6.0 .138 0.75 0.375


Right hand shown, left hand opposite NG-2R* CM-74*
For insert information see pages B-79 to B-92. NSR/L08-2D 58776 58777 0.500 0.500 6.0 .138 0.75 0.500 S-310
NG-2L† CM-75†
For spare part information see page B-128. NSR/L10-2D 58780 58781 0.625 0.625 6.0 .138 0.75 0.625
* For right hand tools † For left hand tools

SAV
E
O N MONEY
SET
S!!
TCMT WCMT
Turning & Boring Set Turning & Boring Set
Negative 3° End or Side Cutting Edge Angle Negative 5° End or Side Cutting Edge Angle
DorNotch Threading

for 7° positive 60° triangle inserts for 7° positive 80° trigon inserts
and Grooving

Set Offers: Set Offers:


• 1 Boring Bar • 1 Boring Bar
• 1 Toolholder • 1 Toolholder
• 10 Inserts • 10 Inserts

• Finishing
X 10 • Finishing X 10
• Sharp cutting edge • Sharp cutting edge
PCS. PCS.
• Good chip control
• Good chip control
• High productivity
• High productivity
• Close tolerance machining • Close tolerance machining
14 pc. Set Includes 14 pc. Set Includes
Part No. Shank Min. (1) Part No. S h an k Min. (1)
Screw Machine

733101- Siz e Bore (1) Boring Bar (10) 733101- Siz e Bore (1) Boring Bar (10)
Torx (1) Torx (1)
Spare Parts

(1) Toolholder Inserts (1) Toolholder Inserts


K ey K ey
.750 0.845 STCMB12-3 TCMT-32.51- Storage .750 1.00 S12S-SWUCR-3 WCMT-32.51- Storage
85436 T-15 85444 T-15
.750 — STJCR12-3B UF-DHCP25 B ox .750 — SWLCR12-3B UF-DHCP25 B ox
1.00 1.115 STCMB16-3 TCMT-32.51- Storage 1.00 1.28 S16T-SWUCR-4 WCMT-431- Storage
85440 T-15 85448 T-20
1.00 — STJCR16-3D UF-DHCP25 B ox 1.00 — SWLCR16-4D UF-DHCP25 B ox

DORIAN
DORIANTOOL
TOOLINT'L
INT'L 615
615COUNTY
COUNTYROAD
ROAD219
219 EAST
EASTBERNARD,
BERNARD,TX
TX77435
77435 1-800-627-0266
1-800-627-0266 979-282-2861
979-282-2861 FAX:
FAX:979-282-2951
979-282-2951

C-12
Dorian Tool Cut-Off
and Grooving System

“With A Positive Stop Blade”

Slot Grip Cut-Off


Insert System

Slot Grip inserts are designed


for use with Slot Grip and
competitive cut-off blades and
holders. A quality line of
carbide cut-off and grooving
inserts that can be quickly put
to work with our Slot Grip cut-
off and grooving system.
These inserts feature a unique
chipbreaker design - a special
top rake configuration - that
reduces machining forces and
produces controlled coil chips
at optimum speeds and feeds.
Higher metal removal rates and
Slot Grip Cut-Off Blade System
greater productivity are
assured as well as better tool
utilization. Slot Grip cut-off Slot Grip blades are designed for use
with Slot Grip and competitive cut-off
and grooving inserts come in
inserts and holders. The inserts cutting
both standard and coated
edge location repeates accurately and
carbide grades to meet specific
as a result prevents insert splitting
machining applications.
under heavy feed and shock loads.
• Reduced machining forces
• Positive Stop - The inserts are
• Controlled chip flow
securely held in the blade by a tapered
• Higher metal removal rate
locking system featuring a "positive
stop" that prevents insert drift and the
blade pocket from spreading once
the insert is firmly in place. No
additional clamping devices are
required.
Slot Grip Cut-Off Block System

Slot Grip block toolholders are designed to hold Slot Grip


and competitive cut-off blades firm and secure using a
wedge locking system. Slot Grip toolholders are designed
to hold Slot Grip and competitive inserts. Center height
of the cutting edge and shank height are equal to allow
easy set-up. Slot Grip block toolholders are available in
a wide range of sizes and are available in either a two
piece design for versatility or one piece design for
economy.
• For manual lathes
• For CNC turning centers
• Wedge locking system

D-1
®

Cut-Off & Grooving Index


Cut-Off & Grooving
Technical Data

Cut-Off Technical Data . . . . . . . . . . . . . . . . . . . . . .Pages D-3 to D-4


Cut-Off & Grooving
Inserts

Cut-Off & Grooving Inserts. . . . . . . . . . . . . . . . . . . . . . . .Page D-5


Slot Grip Positive Stop

Slot Grip Positive Stop Blade . . . . . . . . . . . . . . . . . . . . . Page D-6


Blade

• SGIH Positive Stop Blade

Slot Grip Cut-Off Toolholders . . . . . . . . . . . . . . . . .Pages D-6 to D-10


Slot Grip Cut-Off

• SGTBR/L Toolholder
Toolholders

• SGTBN Toolholder
• SGTHR/L Toolholder

Cut-Off & Grooving Spare Parts . . . . . . . . . . . . . . . . . . . Page D-10


Cut-Off & Grooving
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-2
®

Cut-Off & Grooving Technical Data

Recommended Surface Speed per Minute - Feet(m)/min - sfm (Vc)


Coating Type Uncoated PVD C VD

Cut-Off & Grooving


Insert Grade D K 25 D P 25 D A S K 25 D C 656

Technical Data
Material
Low Carbon Steel and - 430 - 690 - 540 - 870
Free Machining Steel - (131 -210) - (165 - 265)
Carbon Steel, Alloy Steel - 360 - 490 - 450 - 630
and Tool Steel < 35 HRC - (110 - 149) - (137 - 192)
Carbon Steel, Alloy Steel - 195 - 390 - 285 - 505
and Tool Steel > 35 HRC - (59 - 119) - (87 - 154)
Martensitic - Ferritic, 400 Series - 440 - 740 - 560 - 935
and PH Stainless Steel - (134 - 226) - (171 - 285)

Stainless Steel 380 - 425 - 640 - 740 -


Austenitic 200 and 300 Series (116 - 130) - (195 - 225 -

Cut-Off & Grooving


Gray Cast Iron 360 - 425 - 620 - 740 -
135 - 270 BHN (110 - 130) - (189 - 225) -

Inserts
Gray Cast Iron 330 - 380 - 575 - 655 -
275 - 450 BHN (101 - 116) - (175 - 200) -

295 - 245 - 510 - 590 -


Ductile Cast Iron (90 - 75) - (155 - 180) -

Free Machining Aluminum,


500 - 2000 - 600 - 2500 -
Low Silicon Aluminum < 12.2%, (152 - 610) - (183 - 762) -
Magnesium 50 - 90 BHN

Slot Grip Positive Stop


High Silicon Aluminum Alloy - - - -
> 12.2% - - - -

Blade
Copper, Brass, Bronze, Zinc,
250 - 700 - 400 - 1000 -
Lead Alloys, (76 - 214) - (122 - 305) -
Magnesium 90 - 150 BHN

Carbon and Graphite


270 - 400 BHN 400 - 1500 - 400 - 1500 -
Nylon, Plastics, Rubbers, (122 - 458) - (122 - 458) -
Phenolics, and Resins

Cobalt Base High Temper Alloys 80 - 150 - 100 - 300 -


150 - 425 BHN (24 - 46) - (31 - 91) -
Iron Base High Temper Alloys 80 - 150 - 100 - 300 -

Slot Grip Cut-Off


135 - 320 BHN (24 - 46) - (31 - 91) -

Toolholders
Nickel Base High Temper Alloys 30 - 100 - 50 - 225 -
140 - 300 BHN (9 - 31) - (15 - 69) -
Nickel Base High Temper Alloys 30 - 100 - 50 - 225 -
300 - 475 BHN (9 - 31) - (15 - 69) -
Titanium and Titanium Alloys 90 - 200 - 125 - 300 -
100 - 475 BHN (27 - 61) - (38 - 91) -

Cut-off & Grooving Cut-off


Applications
Solid bars & Tubing Solid bars & Tubing
SGTL ... 8
Solid bar cut-off
Insert SGTN
SGTR ... 8 with SGTN insert
Lead Angle 0° 8°
Cut-Off & Grooving

Optimum Feed Rate Maximum Usage Average Usage


Spare Parts

Solid bar cut-off


Maximum Flatness (soft materials)
Maximum Usage Average Usage
of the Cut Surface
with SGTR insert
Maximum Chip Control Maximum Usage Average Usage
Ultimate Cutting
Least Usage Above Average Usage
Edge Strength
Tubing cut-off
Minimum Burr Least Usage Above Average Usage with SGTR insert
Ratio of:
Maximum Usage Average Usage
Depth of Cut / Width of Cut

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-3
®

Insert Selection and Grade Specifications for Cut-Off Application

Finishing Medium Roughing


Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
Low Carbon Steel C7-8 C6-7 C5-6 C5 C5
Cut-Off & Grooving

and Free Machine Steel P 05 P 15 P 25 P 35 P 45


Technical Data

Carbon Steel, Alloy Steel


and Tool Steel, <35 HRC D P 25
D C 656
Martensitic-Ferritic, 400
series and PH Stainless Steel

Austenitic Stainless Steel C3-4 C2-3 C2 C2 C1-2


200 and 300 series M05 M15 M25 M35 M45

D K 25
D A S K 25
Cut-Off & Grooving

Ductile Cast Iron C3-4 C2-3 C2 C2 C1-2


Malleable Cast Iron M05 M15 M25 M35 M45
Inserts

Gray Cast Iron


D K 25
D A S K 25

Free Machining Alloy C3-4 C2-3 C2 C2 C1-2


Aluminum Alloy K 05 K 15 K 25 K 35 K 45
Magnesium Alloy
Low Silicon <12.2% D K 25
High Silicon >12.2% D A S K 25
Slot Grip Positive Stop

Zirconium, Manganese C 3-4 C 2-3 C2 C2 C 1-2


Tin Alloys, Lead Alloys, C ast K 05 K 15 K 25 K 35 K 45
Blade

C opper, B rass, B ronz e, Zinc


Tungsten Alloys D K 25
C ompact Graphite Iron D A S K 25
N ylon, Plastic R ubber, Phenolics

High Temper Alloy Cobalt Base C3-4 C2-3 C2 C2 C1-2


High Temper Alloy Iron Base K 05 K 15 K 25 K 35 K 45
High Temper Alloy Nickel Base
Titanium and Titanium Alloy D K 25
D A S K 25
Slot Grip Cut-Off
Toolholders

Insert Grade ANSI ISO Coating Grade Description First Choice


C2 M15-35 Uncoated, micro-grained grade, with excellent abrasion For all around cut-off
K15-35 resistance property for tough machining at low speed. operations, on non ferrous
K15-35 Uncoated materials.
D K 25
K15-35

C2 M15-30 Coated Fine and tough micrograin substrate, excellent For high speed cut-off
M15-30 resistance to mechanical and thermal shock. operations, on non ferous
Cut-Off & Grooving

M15-30 PVD-TiAlN-MultiLayer materials.


DASK25
M15-30
Spare Parts

C5-6 P15-35 Uncoated, well balanced thermal deformation resistant For all around cut-off opertions,
substrate with cobalt enriched periphery. on low carbon and alloy steel, at
Uncoated low speeds.
D P 25

C5-6 P15-35 Coated, thermal deformation resistant substrate with For high speed cut-off
cobalt enriched periphery. opertions, on low carbon steel,
CVD-TiN-TiCN-TiN alloy steel and tool steel
D C 656
materials.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-4
®

Cut-Off & Grooving Inserts

Material: Chipbreaker Geometry Application


• Reduced machining force • Quickly inserted into adjusted blades
Carbon Steel

Cut-Off & Grooving


& Alloy Steel • Controlled, coiled chip flow • For cut-off and grooving

Technical Data
• Higher material removal rate • Fair for interrupted cuts
Non-Ferrous

ANSI
Material Application Insert Data Cutting Data
Description
Carbon Steel
Non-Ferrous
& Alloy Steel
Low RPM <—————> HIgh RPM Low RPM <—————> HIgh RPM

Cut-Off & Grooving


(None) (Coated) (None) (Coated) Width ± .004 Feed (In./Rev.) .006-.031
Insert Lead
D P 25 D C 656 D K 25 D A S K 25 Inches Metric S.F.M. (Ft./Min.) 375-730
Size Angle

Inserts
SGTN
SGTN-2     2 0° .087 2 mm
SGTN-3     3 0° .122 3 mm

SGTN SGTN-4     4 0° .161 4 mm


SGTN-5     5 0° .201 5 mm
SGTN-6     6 0° .252 6 mm
SGTN-8     8 0° .315 8 mm
SGTN-9     9 0° .378 9 mm

Slot Grip Positive Stop


Blade
SGTR
SGTR-2-8     2 8° .087 2 mm
SGTR-3-8     3 8° .122 3 mm

SGTR SGTR-4-8     4 8° .161 4 mm


SGTR-5-8     5 8° .201 5 mm
SGTR-6-8     6 8° .252 6 mm
SGTR-8-8     8 8° .315 8 mm

Slot Grip Cut-Off


SGTR-9-8     9 8° .378 9 mm

Toolholders
SGTL
SGTL-2-8     2 8° .087 2 mm
SGTL-3-8     3 8° .122 3 mm
SGTL SGTL-4-8     4 8° .161 4 mm

   
Cut-Off & Grooving

SGTL-5-8 5 8° .201 5 mm
SGTL-6-8     6 8° .252 6 mm
Spare Parts

SGTL-8-8     8 8° .315 8 mm
SGTL-9-8     9 8° .378 9 mm

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-5
®

Cut-Off & Grooving System

SGIH SLOT GRIP CUT-OFF BLADES


Slot Grip for Cut-Off SGTN inserts SLOT GRIP POSITIVE STOP BLADE
Improved blade design featuring a "Positive Stop". Inserts are securely held
Cut-Off & Grooving

in Slot Grip Blades by a tapered locking system featuring a "Positive Stop" that
Technical Data

prevents insert drift and the blade pocket from spreading once the insert is firmly
in place. The inserts' cutting edge location repeats accurately and, as a result,
prevents insert splitting under heavy feed and shock loads. The blade and insert
geometry permits free chip flow, minimizing insert breakage due to chip build-
up. Clearance angle ranges from 4° to 7°.
Cut-Off & Grooving
Inserts

Description Part No. Insert Use


W D
A L H H1
733101- Inches Metric Max.

Positive SGIH19-2 62950 SGT(N/R/L)-2 .087 2 1.57" .063 3.38 .618 0.75
Stop SGIH26-2 62951 SGT(N/R/L)-2 .087 2 2.0" .063
SGIH26-3 62952 SGT(N/R/L)-3 .122 3 3.0" .094
SGIH26-4 62953 SGT(N/R/L)-4 .161 4 3.15" .125 4.33 .842 1.02
SGIH26-5 62954 SGT(N/R/L)-5 .201 5 3.15" .156
For insert information, SGIH26-6 62955 SGT(N/R/L)-6 .252 6 3.15" .203
see page D-5. SGIH32-3 62956 SGT(N/R/L)-3 .122 3 3.94" .094
SGIH32-4 62957 SGT(N/R/L)-4 .161 4 3.94" .125
SGIH32-5 62958 SGT(N/R/L)-5 .201 5 4.71" .156
Slot Grip Positive Stop

5.90 .984 1.25


SGIH32-6 62959 SGT(N/R/L)-6 .252 6 4.72" .203
SGIH32-8 62960 SGT(N/R/L)-8 .315 8 5.51" .268
SGIH32-9 62961 SGT(N/R/L)-9 .378 9 5.51" .312
Blade

SGTB R/L CUT-OFF TOOLHOLDER


Right or Left Hand Toolholder Simple block design accommodates Slot Grip and competitive blade
for Cut-Off SGIH blades systems. Unique wedge clamp provides firm seating for light and heavy
duty cut-off and grooving operations. One piece design for additional
cost savings. Also, facilitates installation to many CNC machining
centers. Slot Grip Cut-Off toolholders come in a broad selection of sizes.
Slot Grip Cut-Off
Toolholders
Cut-Off & Grooving
Spare Parts

Part No. 733101- Blade Screw


Description H H1 B L
R.H. L.H. U sed U sed

ASHCSFP-
SGTBR/L19-2 62990 62991 0.750 1.00 .750 4.00 SGIH19-2
060-100-025-MA
SGIH26-2
ASHCSFP-
SGTBR/L25,4-6 62992 62993 1.000 1.25 .781 4.75 Thru
060-100-030-MA
SGIH26-6
For blade information, see page D-6.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-6
®

Cut-Off & Grooving System

SGTBN NEUTRAL CUT-OFF TOOLHOLDER


Neutral Hand Cut-Off Toolholder The two piece clamp style of this tool provides a precise and rigid blade
for Cut-Off SGIH blades locking and easy mounting of the tool into CNC turrets. Simple block design

Cut-Off & Grooving


accommodates Slot Grip and competitive blade systems. Two dowel pins

Technical Data
keep the clamp in position when it is being adjusted. Slot Grip Cut-Off
toolholders come in a broad selection of shank sizes.

Cut-Off & Grooving


Inserts
Part No. Blade Screw
Description H H1 H2 B B1 L
733101- U sed U sed
SGTBN12,7-2 62970 0.500 0.75 1.375 0.500 1.000 3.0 ASHCSFP-
SGIH19-2
SGTBN16-2 62971 0.625 0.75 1.375 0.625 1.000 3.0 050-080-025-MA
SGTBN16-5 62972 0.625 1.02 1.750 0.625 1.250 3.5 SGIH26-2
ASHCSFP-
Thru
SGTBN19-5 62973 0.750 1.02 2.000 0.750 1.375 3.5 060-100-030-MA
SGIH26-6
SGTBN19-6 62974 0.750 1.25 2.000 0.750 1.375 4.5

Slot Grip Positive Stop


SGTBN25,4-6 62975 1.000 1.25 2.125 0.875 1.500 4.5 SGIH32-3
ASHCSFP-
Thru
SGTBN31,8-6 62976 1.250 1.25 2.375 1.125 1.750 4.5 060-100-040-MA
SGIH32-9
SGTBN38,1-6 62977 1.500 1.25 2.875 1.625 2.250 4.5
For blade information, see page D-6.

Blade
SGTH R/L CUT-OFF TOOLHOLDER
Right or Left Hand Cut-Off Toolholder The square shank design of the Cut-Off toolholder ensures a precise
for Cut-Off SGTN inserts center line of the insert with respect to the center of the working part,
when the toolholder is mounted directly on the CNC turret. Inserts are
securely held in Slot Grip blades by a tapered locking system. No
additional clamping devices are required. Slot Grip Cut-Off toolholders
come in a broad selection of shank sizes.

Slot Grip Cut-Off


Toolholders
Part No. 733101- Max. Insert
Description A B B1 B2 C C1 W
R.H. L.H. Dia. U sed
SGTHR/L9,5-2 63000 63001 .375 0.375 0.750 .187 3.375 0.703 1.109
SGTHR/L12,7-2 63002 63003 .391 0.500 0.828 .156 4.328 0.703 1.172 .087 &
SGTN/R/L-2-2,4
SGTHR/L16-2 63004 63005 .391 0.625 0.750 — 4.328 0.703 1.172 .093
Cut-Off & Grooving

SGTHR/L19-2 63006 63007 .469 0.750 0.937 — 4.328 0.781 1.266


Spare Parts

SGTHR/L9,5-3 63008 63009 .375 0.375 0.750 .187 3.375 0.703 1.109
SGTHR/L12,7-3 63010 63011 .391 0.500 0.828 .234 4.328 0.828 1.266
SGTHR/L16-3 63012 63013 .469 0.625 0.937 .156 4.328 0.781 1.266 .120 SGTN/R/L-3
SGTHR/L19-3 63014 63015 .469 0.750 0.937 — 4.328 0.828 1.406
SGTHR/L25,4-3 63016 63017 .984 1.000 1.187 — 5.875 0.984 2.062
For insert information, SGTHR/L16-4 63018 63019 .469 0.625 0.937 .156 4.328 0.828 1.328
see page D-5.
SGTHR/L19-4 63020 63021 .469 0.750 0.937 — 4.328 0.906 1.531 .160 SGTN/R/L-4
SGTHR/L25,4-4 63022 63023 .984 1.000 1.187 — 5.875 1.187 2.500
SGTHR/L19-5 63024 63025 .469 0.750 0.937 — 4.328 0.906 1.531 .187 &
SGTN/R/L-4,8-5
SGTHR/L25,4-5 63026 63027 .984 1.000 1.187 — 5.875 1.328 3.000 .200

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-7
®

Cut-Off & Grooving System


Cut-Off & Grooving
Technical Data

Dorian Tool
Metric Cut-Off and Grooving System
Cut-Off & Grooving
Inserts
Slot Grip Positive Stop
Blade

SGTB R/L Toolholder


Page: D-9
Slot Grip Cut-Off
Toolholders

SGTBN Toolholder
Page: D-9
Cut-Off & Grooving
Spare Parts

SGTH R/L Toolholder


Page: D-10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-8
®

Cut-Off & Grooving System

SGTB R/L CUT-OFF TOOLHOLDER


Right or Left Hand Toolholder
for Cut-Off SGIH blades Simple block design accommodates Slot Grip and competitive blade

Cut-Off & Grooving


systems. Unique wedge clamp provides firm seating for light and heavy

Technical Data
duty Cut-Off and grooving operations. One piece design for additional
cost savings. Also facilitates installation to many CNC machining
centers. Slot Grip Cut-Off toolholders come in a broad selection of inch
or metric shank sizes.

Cut-Off & Grooving


Inserts
Part No. 733101- Blade Screw
Description H H1 B L
R.H. L.H. U sed U sed

ASHCSFP-
SGTBR/L20-2 62994 62995 20,0 25,4 19,1 101,6 SGIH19-2

Slot Grip Positive Stop


060-100-025-MA
SGIH26-2
ASHCSFP-
SGTBR/L25-6 62996 62997 25,0 31,8 15,5 120,7 Thru
060-100-030-MA
SGIH26-6
For blade information, see page D-6.

Blade
SGTBN NEUTRAL CUT-OFF TOOLHOLDER
Neutral Hand Cut-Off Toolholder
for Cut-Off SGIH blades The two piece clamp style of this tool provides a precise and rigid blade
locking and easy mounting of the tool into CNC turrets. Simple block design
accommodates Slot Grip and competitive blade systems. Two dowel pins
keep the clamp in position when it is being adjusted. Slot Grip Cut-Off
toolholders come in a broad selection of inch or metric shank sizes.

Slot Grip Cut-Off


Toolholders
Cut-Off & Grooving

Part No. Blade Screw


Spare Parts

Description H H1 H2 B B1 L
733101- U sed U sed
SGTBN12-2 62978 12,0 19,1 34,9 12,7 25,4 76,20 ASHCSFP-
SGIH19-2
SGTBN16-2 62971 16,0 19,1 34,9 15,9 25,4 76,20 050-080-025-MA
SGTBN16-5 62972 16,0 25,9 44,5 15,9 31,8 88,90 SGIH26-2
ASHCSFP-
Thru
SGTBN20-5 62979 20,0 25,9 50,8 19,1 34,9 88,90 060-100-030-MA
SGIH26-6
SGTBN20-6 62980 20,0 31,8 50,8 19,1 34,9 114,3
SGTBN25-6 62981 25,0 31,8 54,0 22,2 38,1 114,3 SGIH32-3
ASHCSFP-
Thru
SGTBN32-6 62982 32,0 31,8 60,3 28,6 44,5 114,3 060-100-040-MA
SGIH32-9
SGTBN40-6 62983 40,0 31,8 73,0 41,3 57,2 114,3
For blade information, see page D-6.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-9
®

Cut-Off & Grooving System

SGTH R/L CUT-OFF TOOLHOLDER


Right or Left Hand Cut-Off Toolholder The square shank design of the cut-off toolholder ensures a precise
for Cut-Off SGTN inserts center line of the insert with respect to the center of the working part,
Cut-Off & Grooving
Technical Data

when the toolholder is mounted directly on the CNC turret. Inserts are
securely held in Slot Grip blades by a tapered locking system. No
additional clamping devices are required. Slot Grip Cut-Off toolholders
come in a broad selection of shank sizes.
Cut-Off & Grooving

Part No. 733101- Max. Insert


Description A B B1 B2 C C1 W
R.H. L.H. Dia. U sed
Inserts

SGTHR/L10-2 63028 63029 9,50 10,0 19,1 4,7 85,70 17,9 28,2
SGTHR/L12-2 63030 63031 9,90 12,0 19,1 4,0 109,9 17,9 29,8
2 & 2,4 SGTN/R/L-2-2,4
SGTHR/L16-2 63032 63033 9,90 16,0 19,1 — 109,9 17,9 29,8
SGTHR/L20-2 63034 63035 11,9 20,0 23,8 — 109,9 19,8 32,2
SGTHR/L10-3 63036 63037 9,50 10,0 19,1 4,7 85,70 17,9 28,2
SGTHR/L12-3 63038 63039 9,90 12,0 21,0 5,9 109,9 21,0 32,2
SGTHR/L16-3 63040 63041 11,9 16,0 23,8 4,0 109,9 19,8 32,2 3 SGTN/R/L-3
SGTHR/L20-3 63042 63043 11,9 20,0 23,8 — 109,9 21,0 35,7
SGTHR/L25-3 63044 63045 25,0 25,0 30,1 — 149,2 25,0 52,4
For insert information, SGTHR/L16-4 63046 63047 11,9 16,0 23,8 4,0 109,9 21,0 33,7
see page D-5.
Slot Grip Positive Stop

SGTHR/L20-4 63048 63049 11,9 20,0 23,8 — 109,9 23,0 38,9 4 SGTN/R/L-4
SGTHR/L25-4 63050 63051 25,0 25,0 30,1 — 149,2 30,1 63,5
SGTHR/L20-5 63052 63053 11,9 20,0 23,8 — 109,9 23,0 38,9
4,8 & 5 SGTN/R/L-4,8-5
SGTHR/L25-5 63054 63055 25,0 25,0 30,1 — 149,2 33,7 76,2
Blade

Cut-Off & Grooving Spare Parts

Blade Lock Screw Blade Lock Screw


Slot Grip Cut-Off

H ex H ex
Part No. Part No.
Toolholders

Description Length Thread Wrench P kg . Description Length Thread Wrench P kg .


733101- 733101-
Siz e Siz e
ASHCSFP- ASHCSFP-
90913 25 M5X0.8 4mm 10 90916 32 M6X1.0 5mm 10
050-080-025-MA 060-100-030-MA

Blade Lock Screw Blade Lock Screw


Cut-Off & Grooving
Spare Parts

H ex H ex
Part No. Part No.
Description Length Thread Wrench P kg . Description Length Thread Wrench P kg .
733101- 733101-
Siz e Siz e
ASHCSFP- ASHCSFP-
90914 25 M6X1.0 5mm 10 90918 40 M6X1.0 5mm 10
060-100-025-MA 060-100-040-MA

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

D-10
Dorian Tool
Milling System

E-1
The Dorian Tool Milling System of fers a comprehensive selection
of tooling to provide a solution for almost any milling
operation. The majority of our milling cutters are
available with the screw locking system and many of
our mills are available with coolant through the shank.
Our offering of face mills are available in standard
arbor sizes and offer insert choices for
machining any material. Likewise,
Dorian end mills provide similar
advantages. In addition, the
Dorian Tool line of specialty
milling cutters is unsur-
passed in its variety.
From dovetails to radii
and from woodruff key
seats to chamfers,
Dorian specialty
mills are an
essential part
of any shop.

E-2
®

Milling Index

Technical Data
Technology . . . . . . . . . . . . . . . . . . . . Page E-4

Milling
Milling Technical Data . . . . . . . . . . . . . . . . . . . . Pages E-9 to E-34

Milling Inserts
Milling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E-35

Milling System (Inch) . . . . . . . . . . . . . . . . . . . . . .Pages E-88 to E-89

Toolholder (Inch)
Milling
Copy Mill System (Inch) . . . . . . . . . . . . . . . . . . . . . . Page E-126

Toolholder (Metric)
Milling System (Metric) . . . . . . . . . . . . . . . . . . . .Pages E-138 to E-139

Milling

Copy Mill System (Metric) . . . . . . . . . . . . . . . . . . . . . Page E-166


Spare Parts
Milling

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E-177

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-3
TM

Milling
Quick Index
Technical Data
Milling

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5


Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Steel and Alloy Steel Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Milling Inserts

Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12


Insert Edge Preparation and Corner Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . .E-15
Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-20 to E-21
Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-26
Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-32 to E-33
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5
Stainless Steel Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12
Insert Edge Preparation and Corner Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . .E-15
Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-22
Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-27
Toolholder (Inch)

Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-32 to E-33


The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5
Cast Iron
Milling

Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6


Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12
Insert Edge Preparation and Corner Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . .E-15
Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-22 to E-23
Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-28
Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-26 to E-27
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5
Aluminum Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Toolholder (Metric)

Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8


Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12
Insert Edge Preparation and Corner Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . .E-15
Milling

Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-23


Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-29
Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-32 to E-33
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5
Nonferrous Material Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12
Insert Edge Preparation and Corner Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . .E-15
Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-24
Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-30
Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-32 to E-33

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5


Spare Parts

High Temper Alloy Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6


Milling

Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7


Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12
Insert Edge Preparation and Corner Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . .E-15
Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-24 to E-25
® Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-31
Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-32 to E-33

E-4
TM

Milling

Technical Data
Milling
, a system designed to maximize tooling
performance and productivity enhancement. The system
supplies tooling specifications, technical data, machining
solutions and the best tooling choices to optimize
machining results.

Milling Inserts
Toolholder (Inch)
Milling
E
(First Choice)

Toolholder (Metric)
F S Milling
(Finishing) (Roughing) Spare Parts
Milling

E-5
TM

Milling
Made Simple
Technical Data
Milling

System will guide you to determine which Insert Geometry,


Grade and Chipbreaker will best work for a specific material, machining
application, and cutting condition.
Milling Inserts

To achieve , follow the Dorian Search Steps:

Step 1: Material Step 4: Insert Grade Step 7: Depth of Cut


Step 2: Milling Application Step 5: Insert Geometry Step 8: Chip Load
Step 3: Cutting Condition Step 6: Insert Chipbreaker Step 9: SFM (Surface Feed Per Minute)

With given information:


Toolholder (Inch)
Milling

Step 1: Select a milling cutter using Milling Selection Chart (Pages: E-10 to E-12)

Step 2: Select the insert edge preparation and corner geometry using Milling Insert Edge
Preparation and Corner Geometry Selection Chart (Page: E-15)

Step 3: Select the milling insert grade using Milling Insert Grade Selection Chart (Pages: E-26 to E-31)

Step 4: Start your operation by using the cutting data calculated in Millling Application Data Chart
Toolholder (Metric)

(Pages: E-32 to E-33)


Milling

Using the Application Data Chart:

Conditions: Adjustments:
Finishing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Roughing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the right of the chart for stronger grade
Smooth Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Uneven Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
High RPM: . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Spare Parts

Low RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Milling

Insert Edge Wear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the left of the chart for harder grade
Insert Breakage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade

E-6
TM

Milling
Work Sheet

Technical Data
Milling
To simplify the manufacturing processes, Date:________________
please fill in the blanks.

Part Name:_________________________________________________
Drawing Number:___________________________Quantity:_________
Job Number:_________________________________________________

Milling Inserts
Face Milling Side Milling Slot Milling

Toolholder (Inch)
Dorian Search Steps Operation Data P ag e

Milling
High Temper
Step 1: Material Steel Stainless Steel Cast Iron Aluminum Nonferrous
Alloy

Step 2: Milling Application X-Finishing Finishing Medium Roughing H-Roughing

Step 3: Cutting Conditions Light Cut Smooth Surface Uneven Surface Roughing H-Roughing

Toolholder (Metric)
Step 4: Insert Geometry

Milling
Step 5: Insert Grade

Step 6: Insert Chipbreaker

Step 7: Depth of Cut


Spare Parts

Step 8: Chip Load


Milling

Step 9: SFM
(Surface Feed per Minute)

E-7
®

Milling Insert Performance Test

Territory# ______________________________________
Sales Order# ___________________________________

Date: _________________________________________
Technical Data

Company: Company: District Name:


Milling

Dorian Dealer

Dorian Tool
Street: Street: Manager
Customer

Telephone: (979) 282-2861 Ext:


City: City: Product Name:
State: State: Manager Telephone: (979) 282-2861 Ext:
Zip: Zip: Customer Name:
Country: Country: Service Telephone: (979) 282-2861 Ext:
Name: Name: Test Insert Requested

Request
Contact

Contact
Title: Title: U PC Description Grade QTS

Insert
P h o n e: P h o n e:
F ax: F ax:
Email: Email:

Horiz ontal Manual Milling Milling - Face/Side Type Description


Milling Inserts

Machine Type

Machining

Tool Type
Vertical Manual Milling Deep Milling End Mill
Type of

CNC Machine Center Drilling Face Mill


Special Applications Special Applications Special

Insert #1 Insert #2 Best Performance Workpiece

Manufacturer #
Insert Data

Geometry #
Chipbreaker #
Toolholder (Inch)

E dge #
Milling

Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Workpiece

Casting #
Material

Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Total Number of Inserts #
Toolholder (Metric)

Depth of Cut ap #
Length of Cut lm #
Milling

Cutting Conditions

Chip Load per Tooth fz #


Advance per Revolution fn #
Feed Rate vt #
Surface Feed S FM #
Revolution per Minute R PM #
Thread TP I #
Type of Coolant #
Horsepow er Required #
Cutting Time x Piece #
Cutting Results

Parts x Edge #
Spare Parts

Tool Life x Edge #


Milling

Parts x Insert #
Reason for Indexing #
Surface Finish RMS #
Purchasing Price of Insert #
Cost Data

Cost of Insert x Hour #


Cost of Insert x Part #
Cost of Insert x Job #

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-8
®

Milling Technical Data

Milling Selection Chart

Technical Data
Number of Teeth

Milling
Coarse Pitch
• General Purpose Coarse Pitch Medium Pitch Fine Pitch
• Maximum depth of cut
• Less chatter

Medium Pitch
• Reduced cutting
pressure
• Allows more than
one insert in the cut

Fine Pitch

Milling Inserts
• Small depth of cut
• Good for thin
walled sections
• High production

Application Coarse Pitch Medium Pitch Fine Pitch

General Use •

Heavy Cut •
Extended Tooling •

Toolholder (Inch)
Deep Slotting •
Finishing •

Milling
Features Coarse Pitch Medium Pitch Fine Pitch
Chatter Low Medium High
Power Requirement Low Medium High
Metal Removal Rate Low Medium High

Materials Coarse Pitch Medium Pitch Fine Pitch

Toolholder (Metric)
Steel and Alloy Steel • 
Stainless Steel • 

Milling
Cast Iron • 
Aluminum • 
High Temper Alloy  •
• - First Choice  - Second Choice

• As a general rule, a milling cutter should have no more than two teeth engaged in a cut at any one time. Based on this rule, the following
formulas are recommended. If the formula results in a fractional tooth number, round up to the next highest full number of teeth.

Formulas
Spare Parts

T = Number of Teeth Face Mills - Inch / Metric End Mills - Inch / Metric
in Cutter
Milling

Example: Determine the optimum


D = Cutter Diameter Example: Determine the optimum number number of teeth for a 1.5 inch
of teeth for a 6 inch diameter cutter for diameter cutter with a 6° Helix and
W = Width of Cut material 4 inches wide. .75 inch depth of cut.
d = Depth of cut
A = Helix Angle

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-9
®

Milling Technical Data

Milling Selection Chart


Technical Data

Milling Cutter Geometry


Milling

Double Negative Milling Cutter


Pros
• Good for heavy feed rates
• Provides a stronger cutting edge at the point
of workpiece contact
• Allows for use of more cutting edges per insert

Cons
• Requires a high horsepower machine
• High cutting force
Milling Inserts

• Workhardening due to higher cutting


temperatures may be a problem
• Workpiece deflection
• Poor surface finish

Double Positive Milling Cutter


Pros
• Lower horsepower requirement
• Minimal deflection
• Improved surface finish
• Reduced entry shock
• Lower cutting temperatures
Toolholder (Inch)

• Best choice for workhardening materials

Cons
Milling

• Weak insert cutting edge


• Fewer cutting edges per insert
• Tendancy to lift workpiece

Cutting Forces - Negative Milling Cutter Cutting Forces - Positive Milling Cutter
Toolholder (Metric)
Milling

Milling Cutter Angle of Entry


Negative Angle of Entry B e st Not Recommended
• Insert enters material at a strong
orientation with its cutting edge
Negative Angle of Entry Positive Angle of Entry
• Reduces insert chipping
• Allows heavier feeds
• To ensure a negative angle of entry, the
center of the cutter should remain within
Spare Parts

the workpiece
Milling

Positive Angle of Entry


• Insert enters material at a weak
orientation with its cutting edge
• Increased insert chipping
• Use insert with negative land

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-10
®

Milling Technical Data

Milling Selection Chart

Technical Data
Milling
General End Milling

• Use air or coolant to ensure chip evacuation


• Rigid tool holding and material stability are critical
• Climb cut whenever possible

Milling Inserts
• Do not exceed recommended depth of cut

Channel End Milling B e st

Toolholder (Inch)
Milling
• The use of coolant is critical in these operations
• Using a cutter with an odd number of teeth will
limit chatter and lessen machining forces
Not Recommended
• End mills with fewer teeth also may provide
better chip clearance due to larger gullet size

Toolholder (Metric)
Milling
Helical End Milling Machine Marks

• Standard end milling practices may be used for


helical end mills with few exceptions
• Use for roughing
• Radial forces are greater due to greater
allowable depth of cut
Spare Parts

• Slight machine marks result at the point where


Milling

inserts overlap

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-11
®

Milling Technical Data

Milling Selection Chart


Technical Data

Slotting Cutters
Milling

• Rigidity is a critical factor in any slot


milling operation
• Arbor mounted cutters should be
placed as close to the spindle face
as is practical for a given part being
milled
• Overarm supports should be placed
near the cutters to increase rigidity
Milling Inserts

• To prevent chatter and poor surface


finish, the arbor should not overhang
the outermost support
• As a rule, larger cutter diameters
mounted on larger diameter arbors
will result in higher performance
operation
Toolholder (Inch)

Determining Surface Finish


Milling

Nose Radius and Feed Insert Nose Radius


Insert Radius Maximum Insert nose radius plays a major role in surface finish. In general, for a given feed rate, the larger the nose
radius, the smoother the finish. To help ensure an acceptable finish, the chart at left gives the
(re) Feed FPR(fn) recommended maximum feed rates for selected insert nose radii.
Inch mm Inch mm
0.004 0,10 0.003 0,07 Roughing Application Finishing Application
0.008 0,20 0.005 0,13 • Use the largest possible radius of the insert • Nose radius and feed along with workpiece
nose to allow for greater feed rates. This will stability and chucking rigidity are the major
0.016 0,80 0.011 0,26 result in better stability and lengthen the insert factors in surface finish and tolerance.
0.032 0,80 0.021 0,53 life.
• To improve surface finish, use higher cutting
Toolholder (Metric)

0.047 1,20 0.031 0,80 • If vibration is a problem, use a smaller radius. sp e e d s.


0.062 1,6 0.041 1,06
• The maximum feed rate (fn) should never exceed • Choosing the correct insert grade is essential for
0.093 2,4 0.061 1,58 1/2 of the insert nose radius. a quality finish.
Milling

Formulas

Feed Rate
Spare Parts

Radius
Milling

Rmax = profile depth in µinch/µmeter


r ε = nose radius in inch/millimeter
fn = feed in inch/millimeter per revolution
Theoretical Surface Finish

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-12
®

Milling Technical Data

Milling Methods

Technical Data
Milling
Choosing Cutter Diameter B e st Multiple passes
• The best cutter diameter(D) is a
minimum of 1.3 times the width of
cut(woc)

D ≥ 1.3 x woc

• If multiple passes are required,


individual (woc) should not exceed
3/4 D

woc = 3/4 D

Milling Inserts
Milling Direction B e st Not Recommended
Climb milling should be chosen over
conventional milling when possible.

• Chip thickness starts at its maximum


and decreases to zero
• Longer tool life
• Less heat
• Minimal work hardening
Table Feed Table Feed

Toolholder (Inch)
Cutter Position B e st Not Recommended

Milling
Table Feed

• Cutter should be set tangentially so


that it climbs out of the workpiece

Table Feed

Workpiece Orientation B e st Not Recommended

Toolholder (Metric)
Table Feed

Milling
• Workpiece should be secured in a
way that will allow the cutter to be set
tangentially so that it climbs out of the
workpiece

Table Feed

Multiple Passes B e st Not Recommended


Table Feed Table Feed
Spare Parts

• Ensure that cuts are made in such a


Milling

way that will allow the cutter to be set


tangentially to the edge of the
workpiece

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-13
®

Milling Technical Data

Insert Lead
Technical Data
Milling

0° Lead Angle Cutters

• Mill to a square shoulder


• Good in thin walled applications
• Good for poor fixture applications

15° Lead Angle Cutters

• Reduced vibration
• Thin chips
Milling Inserts

30° Lead Angle Cutters

• Reduced vibration
• Thin chips

45° Lead Angle Cutters


Toolholder (Inch)

• First choice for non square shoulder applications


Milling

• Reduced vibration
• Thin chips
• Increased productivity

Round Lead Angle Cutters

• Strongest cutting edge


• Roughing
• Good for heat resistant alloys
Toolholder (Metric)

Formulas Example
Milling

Lead Angle Feed Per Tooth Chip Thickness Lead Angle Feed Per Tooth Chip Thickness
0° fz hm = fz 0° .012 hm = .012
15° fz hm = fz x .966 15° .012 hm = .012 x .966 = .0115
30° fz hm = fz x .866 30° .012 hm = .012 x .866 =.0104
45° fz hm = fz x .707 45° .012 hm = .012 x .707 = .0085
Round fz hm = Varies by Depth Round .012 hm = Varies by Depth

Lead Angle Affect on Maximum Depth of Cut


0° Lead Angle 15° Lead Angle 30° Lead Angle 45° Lead Angle Round
Spare Parts
Milling

la = .667 x l la = .664 x l la = .578 x l la = .472 x l la = .400 x d

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-14
®

Milling Technical Data

Milling Insert Edge Preparation and Corner Geometry Selection Chart

Technical Data
Insert Edge Preparation Insert Corner Geometry

Milling
Finishing Style "F" Small Radius

• Finishing to semi-finishing
• Sharp cutting edge
• Positive cutting edge
• Low feed rates • Roughing
• Low machine power • Less vibration
• Low cutting force • Low feed rates

Style "E"

Milling Inserts
• Semi-finishing to light
roughing
• Medium cutting operations Large Radius
• Honed edge
• Positive cutting edge
• High feed rates
• Strong cutting edge
• Semi-roughing to finishing
• High feed rates
Style "S" • Strong cutting edge

• Light roughing to heavy


roughing

Toolholder (Inch)
• Negative land
• Strong cutting edge
• High cutting force

Milling
Wiper Edge

Style "T"
• Heavy roughing • Finishing
• Negative land with honed • High feed rates
edge • Very strong edge
• Very strong edge
• High feed rates

Toolholder (Metric)
Roughing

Milling
Feed Mark Affect on Surface Finish and Flatness
One Side Two Sides
• Chips are thinnest at the edge of a cutter
and thickest at the center of a cutter

• Feed marks that are widely spaced result


in a slightly raised portion of material in
relation to closely spaced feed marks

• Feed marks are going to be widest on the


centerline of a cut
Spare Parts

• When opposite sides of an object are


Milling

milled the result tends to be a tapered


surface

• Use insert with a large radius or with a


wiper edge for a smoother, flatter surface

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-15
®

Milling Technical Data

Starting Speeds and Feeds


Technical Data
Milling

Chip Load (fz) Standard Cutter

• Chip load (fz) is the feed load on each individual


insert in a milling cutter

• Varies based on insert grade, edge preparation,


and material being machined

• When properly adjusted, the chips produced at a


certain load will carry the majority of the heat
Milling Inserts

created during the milling process away from the


cutter and material being machined

• Typically, the chip load per tooth will fall between


.003 and .012 inches per effective tooth
(0,08 - 0,30 mm per effective tooth)

Determining Number of Effective Teeth Staggard Tooth Cutter


Toolholder (Inch)
Milling

• In most cases, the number of effective teeth (nt)


is equal to the total number of teeth in a milling
cutter

• In cutters with staggered teeth, the number of


effective teeth (zc) is equal to the total number of
teeth (zn) divided by the number of rows of
teeth (rt)

• When figuring speeds and feeds, the number


of effective teeth should always be used in
Toolholder (Metric)

order to get accurate results

• See graphics at right for examples of effective


Milling

teeth

Starting Feeds (fn) Starting Speeds - Surface Feed Per Minute (vc)

• Surface feed per minute (vc) for an individual cutter is found by


• To find starting feeds, multiply the chip load (fz) by effective multiplying the cutter diameter (Dm) by the spindle speed (n)
number of teeth to find the feed per revolution (fn)
• Feed rates are based on insert grade and edge preparation
• To find feed per minute (vf), multiply the feed per revolution (fn) and material
Spare Parts

by the spindle speed (n)


• Recommended feed rates should be the starting point for
Milling

calculations and should remain constant at all times

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-16
®

Milling Technical Data

Starting Speed and Feed Examples

Technical Data
Inch Measurements

Milling
Dc = Diameter of tool Inch
vc = Cutting speed Feet/Min
fn = Feed per revolution Inch/Rev
vf = Feed per minute Inch/Min
fz = Chip load Inch
zc = Effective cutting teeth -
n = Spindle speed Rev/Min
zn = Total teeth -
rt = Rows of teeth -

Milling Inserts
Find the starting feed rate for a 1.5 inch diameter (Dc) helical end mill with 9 total teeth (zn ) and 3 rows of inserts (rt). The
material being machined is 4140 steel with a recommended starting speed of 375 surface feet per minute (vc ) and a .008
(fz) inch per tooth chip load.

Spindle Speed vc x 12 375 x 12


n= = = 955 RPM
Revolution Per Minute πxD c
3.14 x 1.5

Number of Zn 9
Zc = = 3
Effective Teeth rt 3
Feed Rate Per
f n = f z x zc = .008 x 3 = .024 IPR
Revolution

Toolholder (Inch)
Feed Rate Per
vf = fn x n = .024 x 955 = 22.92 IPM

Milling
Minute

Metric Measurements

Dc = Diameter of tool mm
vc = Cutting speed m/Min
fn = Feed per revolution mm/Rev
vf = Feed per minute mm/Min
fz = Chip load mm

Toolholder (Metric)
zc = Effect cutting teeth -
n = Spindle speed Rev/Min
zn = Total teeth -

Milling
rt = Rows of teeth -

Find the starting feed rate for a 40 mm diameter (D c) helical end mill with 9 total teeth (z n) and 3 rows of inserts (rt). The
material being machined is 4140 steel with a recommended starting speed of 114 surface meters per minute (vc) and a 0,2
(fz) inch per tooth chip load.

Spindle Speed vc x 12 114 x 1000


Revolution Per Minute n= = = 907 RPM
πxD c 3.14 x 40

Number of Zn 9
Spare Parts

Zc = = 3
Effective Teeth
rt 3
Milling

Feed Rate Per


f n = f z x zc = 0,2 x 3 = 0,6 mm/REV
Revolution

Feed Rate Per


vf = fn x n = 0,6 x 907 = 544 mm/Min
Minute

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-17
®

Milling Technical Data

Milling Formulas
Technical Data

Inch Measurements
Milling

ae = Radial depth of cut Inch M = Torque lb • ft

ap = Axial depth of cut Inch n = Spindle speed Rev/Min

Dc = Diameter of tool Inch Pc = Power requirements Hp

fn = Feed per revolution Inch/Rev Q = Metal removal rate Inch3 /Min

fz = Feed per tooth Inch/Tooth Tc = Cutting time Min

kc = Specific cutting force lbs/inch2 vc = Cutting speed Feet/Min


Milling Inserts

lm = Machined length Inch vf = Feed per minute Inch/Min

zn = Number of teeth in tool -

Example: Determine the cutting speed (vc) required for a 2-1/2" diameter
Cutting Speed πxD c xn cutter with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 12 π x 2.5 x 600
vc = = 392.70 Feet/Min
12
Toolholder (Inch)

Example: Determine the spindle speed (n) required for turning a 2-1/2"
Milling

Spindle Speed vc x 12 diameter part with a cutting speed of 400 SFM.


Revolution Per Minute n =
πx D c
n =
400 x 12
= 611.15 Rev/Min
π x 2.5

Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a radial depth of 4.0, an axial depth of .300, a cutting speed of
Q = a e x a p x vf
Inch3 /Min 400 SFM, and feed rate of 20 IPR.
Toolholder (Metric)

Q = .300 x 4.0 x 20 = 24 inch3 /min


Milling

Example: Determine the power requirement (Pc ) for machining material


with a cutting force of 181,750, a radial depth of 4.0, an axial
ap x ae x fz x n x zn x kc depth of .300 with a spindle speed of 400 RPM, and feed rate
Power Requirement Pc =
Horsepower per tooth of .008 and 6 total teeth.
396,000
4.0 x .300 x .008 x 400 x 6 x 181,750
Pc = = 10.58 HP
396,000

Example: Determine the amount of time required to machine a 6" long part
Spare Parts

lm with a spindle speed of 600 RPM and feed rate of .015 IPR.
Cutting Time Tc =
Milling

Minute fn x n 6
Tc = = .67 Min (40 Sec)
.015 x 600

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-18
®

Milling Technical Data

Milling Formulas

Technical Data
Metric Measurements

Milling
ae = Radial depth of cut mm M = Torque Nm

ap = Axial depth of cut mm n = Spindle speed Rev/Min

Dc = Diameter of tool mm Pc = Power requirements kW

fn = Feed per revolution mm/Rev Q = Metal removal rate mm3/Min

fz = Feed per tooth mm/Tooth Tc = Cutting time Min

kc = Specific cutting force Nm vc = Cutting speed m/Min

Milling Inserts
lm = Machined length mm vf = Feed per minute mm/Min

zc = Effective cutting teeth -

Example: Determine the cutting speed (vc) required for a 50mm diameter
Cutting Speed πx D c
xn cutter with a spindle speed of 600 RPM.
Surface Metres per vc =
Minute 1000 π x 50 x 600
vc = = 94,25 m/Min
1000

Toolholder (Inch)
Example: Determine the spindle speed (n) required for a 32mm diameter

Milling
Spindle Speed vc x 1000 cutter with a cutting speed of 100 m/Min.
Revolution Per Minute n =
πx D c n =
100 x 1000
= 994,72 Rev/Min
π x 32

Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a radial depth of 100, an axial depth of 8,0, a cutting speed of
Q = ae x ap x vf 200 m/Min and feed rate of 80 mm/min.

Toolholder (Metric)
mm 3 /Min
Q = 8,0 x 100 x 80 = 64.000 mm3 /min

Milling
Example: Determine the power requirement (P c) for machining material
with a specific cutting force of 20.500, a radial depth of 100,
a p x ae x fz x n x kc
Power Requirement Pc = an axial depth of 8,0, with a spindle speed of 200 RPM, and feed
Kilowatts 60.000.000 rate per tooth of 0,2 and 6 total teeth.
100 x 8,0 x 0,2 x 200 x 20.500
Pc = = 10.93 kW
60.000.000

Example: Determine the amount of time required to machine a 200mm long


Spare Parts

lm part with a spindle speed of 600 RPM and feed rate of 0,4 mmPR.
Cutting Time Tc =
Milling

Minute fn x n 200
Tc = = ,83 Min (50 Sec)
0,4 x 600

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-19
®

Milling Technical Data

Material Characteristics Chart


Technical Data

Material Material Characteristics


Milling

Low Carbon Steel: Under 0.03% Carbon Low Carbon Free Machining

• Soft and gummy • Easy to machine


Alloy Steel, AISI: 1008, 1010, 1018, 1020
1026,10L18,10L45, 10L50, 1108, • Difficult chip control • High speed machining
1117, 1141, 11L44, 1214, 12L14 • Rough finish • High depth of cut

• Burrs and sharp edge • Poor surface finish

• Poor surface finish • Good tolerance

• Poor tolerance • Semi-difficult chip control

• Difficult to machine close tolerance


Milling Inserts

Problems and Solutions


Chip Control Insert Crater Wear Built-up Edge Interrupted Cut Poor Surface Finish Sharp Edge Burrs
1 Use a S-edge 1 Reduce cutting speed 1 Use a sharper E-edge 1 The machined part 1 Decrease the feed rate 1 Use a high positive E-
insert geometry insert geometry must be held rigid edge insert geometry
2 Reduce feed rate 2 Increase the cutting
2 Increase feed rate 2 Increase the coolant 2 Decrease the feed rate sp e e d 2 Decrease the feed rate
3 Change to a higher flow and pressure
3 Change the insert wear resistant and 3 Increase the cutting 3 Use a sharper E-edge 3 Increase the cutting
lead angle alumina grade 3 Change insert grade sp e e d insert geometry sp e e d
insert like DHCP25M to a PVD coating,
4 Use a smaller nose or D A S P 20M like DVP56M, 4 Use a larger nose 4 Use a DHCP25M or 4 Change the insert
radius insert DASP20M, or radius insert DVP56M insert grade before getting worn
4 Increase the coolant D A S P 35M
Toolholder (Inch)

5 Increase coolant flow and pressure 5 Use an insert with 5 Increase coolant 5 Decrease feed and
flow and pressure good edge strength flow and pressure increase speed
Milling

like DHCP40M

Material Material Characteristics


Carbon Steel, Alloy Steel, and Tool Steel • Higher carbon content
U n d er 36 H R C
• Higher chrome, nickel, and moly content

Medium and High Carbon Steel, • Tough material to machine


AISI: 1035, 1040, 1045, 1050, 1080,
• Low machining speed
Toolholder (Metric)

Alloy Steel,
AISI Series: 1300, 200, 3000, 4000, • Difficult to break and control the chip flow
5000, 6000, 7000, 8000, 9000
Milling

• The material surface will harden when


Tool Steel and High Speed Steel, machined at high speed
SAE Classes: A, D, M, O, T, and S
• Good surface finish
High and Low Carbon Alloy: W1, W2, L2, P1,
P6, and P20

Problems and Solutions


Insert Crater Wear Insert Edge Wear Built-up Edge Thermal Deformation Dull Surface Finish
1 Reduce cutting speed 1 Increase feed rate 1 Use a sharper E-edge 1 Reduce cutting speed 1 Increase cutting speed
insert geometry
2 Reduce feed rate 2 Reduce cutting speed 2 Increase the coolant flow 2 Use a free-cutting F-edge
2 Increase the coolant flow and pressure insert geometry
Spare Parts

3 Increase the coolant flow 3 Increase depth of cut and pressure


Milling

and pressure 3 Change to a higher wear 3 Increase the depth of cut


4 Increase the coolant flow 3 Change insert grade to resistant and alumina in order to machine
4 Change to a higher wear and pressure a PVD coating, like grade insert like under the hardened
resistant and alumina DVP56M, DASP20M, DHCP25M or DASP20M surface created by the
grade insert like DHCP25M 5 Change to a higher wear DASP35M, or DHP435M previous cut
or D A S P 20M resistant and alumina
grade insert like DHCP25M 4 Change to a higher wear
or D A S P 20M resistant and alumina
grade insert like
DHCP25M or DASP20M

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-20
®

Milling Technical Data

Material Characteristics Chart

Technical Data
Material Material Characteristics

Milling
Carbon Steel, Alloy Steel and • Higher carbon content
Tool Steel 36-48 HRC
• Higher chrome, nickel, and moly content

Alloy Steel, AISI: 1335, 4130, 4135, 4140, • Tough material to machine
4150, 4330, 4340, 5046, 5140,
5210, 8625, 8640 • Abrasive

Tool Steel and High Speed Steel • Difficult to break and control the chip flow
SEA Classes: A, D, M, O, T, and S
• The material surface will harden when
High and Low Carbon Alloy: W1, W2, L2, P1, machined at high speed
P 6, P 20
• Good surface finish

Milling Inserts
Problems and Solutions
Insert Crater Wear Insert Edge Wear Depth of Cut Notch Insert Chipping Thermal Dull Surface Finish
Deformation
1 Reduce cutting speed 1 Increase feed rate 1 Feed min. .005 in/rev 1 Check toolholder 1 Use an alumina 1 Increase cutting speed
rigidity grade insert like
2 Reduce feed rate 2 Reduce cutting speed 2 Change the depth DHCP35M 2 Use E or F-edge
of cut 2 Check insert rigidity insert geometry
3 Increase insert 3 Increase depth of cut 2 Reduce cutting speed
lead angle 3 Increase insert 3 The machined part 3 Increase the depth
4 Change to a higher lead angle must be held rigid 3 Increase the coolant of cut to machine
4 Increase the coolant wear resistant and flow and pressure under the hardened
flow and pressure alumina grade 4 Use the strongest 4 Use the strongest surface created from
insert like DHCP25M permissible insert permissible insert the previous cut
5 Change to a higher or D A S P 20M geometry geometry

Toolholder (Inch)
wear resistant and 4 Change to a higher
alumina grade 5 Increase the coolant 5 Use a DHCP35M grade 5 Use an alumina wear resistant and
insert like DHCP25M flow and pressure grade insert like alumina grade

Milling
or D A S P 20M 6 Depth of cut to be DHCP35M or inserts like DHCP25M
.005 greater than the DHCP40M or D A S P 20M
hardened surface layer

Material Material Characteristics

Toolholder (Metric)
Ferritic, Martensitic, and PH Stainless Steel • Brittle
u n d er 48 H R C
• Stringy chips

Milling
400 series AISI: 410, 416, 416Se, 420F, • High cutting force
440, 440C
• The material will harden when machined at high speed.
500 series AISI: 502, 504

PH series (precipitation hardening): 17-4PH,


PH 13-8 Mo, 15-5 PH

Problems and Solutions


Insert Crater Wear Built-up Edge Insert Chipping Dull Surface Finish
1 Reduce feed and speed 1 Increase cutting speed 1 Check toolholder rigidity 1 Increase cutting speed

2 Use a high wear resistant insert 2 Use a high wear resistant insert 2 Check insert rigidity 2 Use a free-cutting F-edge insert
Spare Parts

like DASP20M or DHCP25M like DASP20M or DHCP25M geometry


Milling

3 Increase insert lead angle


3 Use a free-cutting chip control F or 3 Use a free-cutting chip control F or 3 Increase the depth of cut, to
E-edge insert geometry E-edge insert geometry 4 The machined part must be held rigid machine under the hardened
surface created from the
4 Increase coolant flow and pressure 4 Increase coolant flow and pressure 5 Use the strongest insert previous cut
geometry possible
4 Change to a higher wear
6 Use a tougher insert grade, like resistant and alumina grade
DHCP35M or DHCP40M insert like DHCP25M or DASP20M

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-21
®

Milling Technical Data

Material Characteristics Chart


Material Material Characteristics
Technical Data

Austenitic Stainless Steel • Becomes gummy under machining operations due to nickel content
Milling

• Very difficult to machine in soft conditions


200 series, ANSI: 200, 209, 219
• Very difficult to machine small depth of cut
300 series, ANSI: 302, 303, 304, 304l,
310, 316, 316L, 312, 329, • Develops tough string of chips that are difficult to control and form a build-up on the insert tip
347, 384
• Low thermal conductivity results in excess heat at the insert tip
Duplex, ASTM : XM-1, XM5, XM7,
XM21, CF-8M • Material surface will harden due to high chromium content

Problems and Solutions


Chip Control Built-up Edge Insert Chipping Depth of Cut Notch Surface Glaz ing
Milling Inserts

1 Use F or E-edge insert 1 Increase cutting speed 1 Keep constant speed 1 Feed min. .005 in/rev 1 Decrease cutting speed
geometry and feed
2 Reduce feed rate 2 Vary the depth of cut 2 Increase feed rate
2 Increase cutting speed 2 Avoid edge build up
3 Use F or E-edge insert 3 Increase insert lead angle 3 Keep a feed rate of at
3 Change the insert lead angle geometry 3 Ensure toolholder, insert least .003 ipr
and workpiece rigidity 4 Use the strongest
4 Use smaller nose radius insert 4 Change to a higher wear permissible insert geometry 4 Use a smaller nose
resistance and alumina 4 Increase toolholder lead angle radius insert
5 Increase the coolant flow grade insert like 5 Use a DASK25M grade
and pressure DASK10M,DASK25M, or 5 Use the strongest permissible 5 Use a positive insert
DHK425M insert geometry 6 Depth of cut to be .005
6 Change the insert before greater than the hardened 4 Change to a higher wear
losing the cutting edge 5 Increase the coolant flow 6 Use a tougher grade surface layer resistance and alumina
and pressure insert like DHCP40M or grade insert like
Toolholder (Inch)

DHK425M 7 Ensure workpiece rigidity DASK10M, DASK25M, or


DHK425M
Milling

Material Material Characteristics


Ductile and Malleable Cast Iron • Very difficult to machine small depth of cut

• Spherical form graphite makes machining difficult


Ductile Cast Iron, Ferritic-Pearlitic
ASTM: 60-40-18, 65-45-12, • The carbide concentration creates hard spots
80-55-06, 100-70-03
• The material structure is not uniform
S A E J4 3 4 : D 4 0 1 8 , D 4 5 1 2 , D 5 5 0 6 ,
D 7003 • The crater wear and flank of the insert makes machining difficult
Toolholder (Metric)

Malleable Cast Iron, Pearlitic-Martensitic • The insert tool life is less than gray cast iron
ASTM A47: 32510, 35018
Milling

SAE J148: M3210, M4504, M5003

Problems and Solutions


Insert Crater Wear Insert Edge Wear Insert Chipping Chatter and Vibration Dull Surface Finish
1 Increase feed rate 1 Increase feed rate 1 Check toolholder rigidity 1 Use a smaller nose 1 Increase cutting speed
radius insert
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use S-edge insert geometry radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece
3 Check toolholder rigidity 3 Use S-edge insert geometry
4 Use DASK10M grade 4 Use DASK10M grade 4 The machined part must
for finishing for finishing be held rigid 4 Toolholder may be too
Spare Parts

extended
5 Use DASK25M grade for 5 Use DASK25M grade for 5 Use the strongest
Milling

general purpose general purpose permissible insert geometry 5 Check insert rigidity

6 Use DHK425M grade for 6 Use DHK425M grade for 6 Use a T-edge insert 6 Unbalanced workpiece
roughing and interrupted cuts interrupted cuts geometry
7 The machined part must
7 Increase the coolant flow 7 Increase the coolant flow 7 Use a DHK425M be held rigid
and pressure and pressure grade insert

8 Increase insert lead angle

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-22
®

Milling Technical Data

Material Characteristics Chart

Technical Data
Material Material Characteristics
Gray Cast Iron • Flake form of graphite makes machining easy

Milling
• Contains scale, inclusions and sand in the surface
ASTM A48: Class 20B, 25B, 30B, 35B, 40B,
45B , 50B , 56B • The material will break easily on the end of the cut

SAE J431: G1800, G3000, G3500, G4000 • Tendency to chatter and vibrate on thin wall section

• Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve
a good finish and close tolerance

Problems and Solutions


Insert Crater Wear Insert Edge Wear Insert Chipping Chatter and Vibration Dull Surface Finish

Milling Inserts
1 Increase feed rate 1 Increase feed rate 1 Check toolholder rigidity 1 Use a smaller nose 1 Increase cutting speed
radius insert
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use S-edge insert geometry radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece
3 Check toolholder rigidity 3 Use S-edge insert geometry
4 Use DASK10M grade 4 Use DASK10M grade for 4 The machined part must
for finishing finishing be held rigid 4 Toolholder may be too
extended
5 Use DASK25M grade for 5 Use DASK25M grade for 5 Use the strongest
general purpose general purpose permissible insert geometry 5 Check insert rigitity

6 Use DHK425M grade for 6 Use DHK425M grade for 6 Use a T-edge insert 6 Unbalanced workpiece
roughing and interrupted cuts geometry
interrupted cuts 7 The machined part must

Toolholder (Inch)
7 Increase the coolant flow 7 Use a DHK425M be held rigid
7 Increase the coolant flow and pressure grade insert
and pressure

Milling
8 Increase insert lead angle

Material Material Characteristics


Aluminum Low-Silicon Aluminum Alloy <12.2% Si High-Silicon Aluminum Alloy >12.2% Si

• Easy to machine at high surface speed • The high silicon content, makes it difficult to
Free Machining Aluminum: machine at high surface speed
AA; 2024-T4, 2014-T6, 2001-T3, 6061-t6 • Soft and gummy with a low melting
temperature; tendency to stick to cutting tool • The high silicon content, makes the material
Low-Silicon Aluminum Alloy <12.2% Si very abrasive and hard on the insert causing

Toolholder (Metric)
• Edge build up will cause surface finish problem rapid tool wear
High-Silicon Aluminum Alloy >12.2% Si
• Develops a string of chips that are difficult to • To overcome the abrasiveness resulting from

Milling
control and form a build-up on the insert tip the high silicon content, high cutting forces
are generated
• Low coeffecient of elasticity and high ductility

• Greater tendency to yield under pressure


of cutting tool

Problems and Solutions


Built-up Edge Insert Chipping Poor Surface Finish
1 Use and maintain a sharp 1 Make sure the insert will not 5 Unbalanced workpiece 1 Use an E-edge insert geometry to
cutting edge have a built-up edge achieve the best surface finish
6 Use the strongest insert
2 Change the insert before 2 Avoid edge build up geometry possible 2 Increase speed
Spare Parts

losing the cutting edge


3 Ensure toolholder, insert 7 Use a E-edge insert geometry 3 Increase insert lead angle
Milling

3 Use E-edge insert geometry for and workpiece rigidity


roughing 8 Use a DK25M grade insert 4 Use a large nose radius insert
4 Increase toolholder lead angle
4 Use F-edge insert geometry for 5 Make sure the insert will not
finishing have a built up edge

5 Use a E or F-edge insert geometry 6 Use coolant designed to


machine aluminum

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-23
®

Milling Technical Data

Material Characteristics Chart


Material Material Characteristics
Technical Data

Nonferrous:
Milling

C opper • Mildly abrasive and gummy alloy


• Easy to machine
• Develops a string of chips that are difficult to control especially in internal boring operations
• Use a high positive insert with a honed edge for roughing and a sharp edge for finishing. Choose a hard
grade like DVK10M, DASK10M, DASK25M, or DHK425M
Brass, Bronze • Abrasive and tougher alloys than copper
Lead Alloys, Zinc • Easy to machine and good chip control
• Use a high positive insert with a honed edge for finishing, using a hard grade like DVK10M, DASK10M, or
DASK25M. For roughing castings, use strong cutting edge
Magnesium • Tougher material than aluminum
• Fire hazard present when machined at high speeds
• Use oil base coolant with good ventilation
Milling Inserts

• High DOC possible with high feed rate, good chip control
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DVK10M, DASK10M, DASK25M, or DHK425M
Nylon, Plastic, Rubber • Mildly abrasive
• Extremely soft and gummy materials with a very low melting temperature
• Easy to machine at high surface speeds
• Develops a long and soft string of chips
• Difficult to achieve high surface-finish and maintain close tolerances
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DVK10M or DASK10M
Carbon and Graphite • Very abrasive, soft and porous materials
Phenolics, Resins • Difficult to machine
• Material will break easy on the end of the cut, and chips will develop in the form of dust
• Machining this material is very hard on the inserts
Toolholder (Inch)

• Use a high positive insert with a honed edge for roughing, and a sharp edge for finishing. Choose a hard
grade like DASK10M, DASK25M, DHK425M, or DOX425M
Milling

Material Material Characteristics


Toolholder (Metric)

Iron-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 34 H R C
• Insert tool life is relatively poor
Milling

Wrought: • Material surface will harden rapidly


A-286, Discaloy, Incoloy 801, N-155,
16-25-6, 19-9 DL • Material is abrasive

Cast: • Cast material is more difficult to machine than wrought


ASTM: A297, A351, A608, A567
• Develops tough, stringy chips that are difficult to control and form a build-up on the insert tip

Problems and Solutions


Depth of Cut Notch Built-up Edge Surface Glaz ing Dull Surface Finish
1 Feed min. .005 in/rev 1 Increase cutting speed 1 Increase depth of cut 1 Increase cutting speed
Spare Parts

2 Vary the depth of cut 2 Change insert grade to a PVD 2 Increase feed rate 2 Reduce feed rate
Milling

coating, like DASK10M


3 Increase insert lead angle 3 Reduce cutting speed 3 Increase coolant flow and pressure

4 Increase coolant flow and pressure 4 Reduce insert nose radius

5 Use a tougher grade 5 Use a free cutting edge


insert like DHK425M insert geometry

6 Depth of cut to be .005 greater 6 Change insert grade to a PVD


than the hardened surface layer coating, like DASK10M

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-24
®

Milling Technical Data

Material Characteristics Chart


Material Material Characteristics

Technical Data
Nickel-Base, High Temper Alloys • Very difficult to machine small depth-of-cut
U n d er 48 H R C

Milling
• Insert tool life is relatively poor
Astroloy, Hastelloy, B/C/C-276/X,
Inconel: 601, 617,625, 700, 706, 718 • Material surface will harden rapidly
IN100, Incoloy 901, Mar-M200, Nimonic,
Rene 41, Udimet, Waspaloy, Monel • Material is abrasive

Cobalt-Base, High Temper Alloys • Cast material is more difficult to machine than wrought
U n d er 45 H R C
• High cutting force
Wrought:
AiResist 213, Haynes 25 (L605), • Excessive heat at insert tip
Haynes 188, J-1570, Stellite
Cast: • Insert failure by plastic deformation tends to result at high speeds
AiResist 13, Haynes 21, Mar-M302,

Milling Inserts
Mar-M509, Nasa CO-W-RE, Wi-52

Problems and Solutions


Depth of Cut Notch Built-up Edge Insert Chipping Surface Glaz ing Dull Surface Finish
1 Feed min. .005 in/rev 1 Increase feed rate 1 Use a strong cutting E or 1 Increase depth of cut 1 Increase cutting speed
F-edge insert geometry
2 Vary the depth of cut 2 Increase cutting speed 2 Increase feed rate 2 Reduce feed rate
2 For interrupted cutting,
3 Increase insert lead angle 3 Change insert grade to a maintain cutting speed 3 Reduce cutting speed 3 Use a free-cutting E-edge
PVD coating, like DASK10M and reduce feed rate insert geometry
4 Use min. .025 depth of cut 4 Reduce insert nose radius
4 Increase coolant flow and
5 Use a tougher grade insert pressure

Toolholder (Inch)
like DASK25M or DHK425M

6 Use strongest insert

Milling
shape possible,
preferably round

7 Depth of cut to be .005


greater than the hardened
surface layer

Material Material Characteristics


Titanium and Titanium Alloys • Insert tool life is relatively poor
U n d er 48 H R C
• Produces abrasive, tough, and stringy chips

Toolholder (Metric)
Alloyed: TiAl2.5Sn, Ti-6Al-4V, • Low thermal conductivity results in excess heat at insert tip
Ti6AlSn-4Zr-2Mo,
Ti3Al-8V-6Cr-4Mo-4Zr, • Low coeffecient of elasticity

Milling
Ti10V-2Fe-3Al,
Ti-13V-11Cr-3Al • Material surface will harden rapidly

• High chemical reactivity causes chips to gall and weld to cutting edge

Problems and Solutions


Depth of Cut Notch Built-up Edge Insert Chipping Surface Glaz ing Dull Surface Finish
1 Depth of cut to be .005 1 Maintain sharp cutting 1 Avoid built-up edge 1 Increase depth of cut 1 Increase feed rate and
greater than the edges, index often reduce cutting speed
hardened surface layer 2 Maintain speed and 2 Index insert to sharp edge
2 Change insert grade to a reduce feed 2 Use positive rake, sharp
2 Use the strongest PVD coating, like DASK10M 3 Reduce insert nose radius PVD coated grade
permissible insert shape 3 Increase insert lead angle insert like DASK10M
Spare Parts

3 Use E or F-edge insert


Milling

3 Vary the depth of cut geometry 4 Use S-edge insert geometry 3 Increase speed

4 Increase coolant flow and 5 Use a tougher grade 4 Increase coolant flow
pressure insert like DASK25M or and pressure
DHK425M

6 Ensure proper insert seating

7 Increase coolant flow


and pressure

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-25
®

Milling Technical Data

Milling Insert Grade Selection Chart


Technical Data
Milling

Finishing Medium Roughing


Material
Wear Resistant<————————————————————————————————————————————————————>Toughness

Low Carbon Steel C7-8 C6-7 C5-6 C5 C5


and Free Machine Steel P 05 P 15 P 25 P 35 P 45

Carbon Steel, Alloy Steel DHCP25M


and Tool Steel, <35 HRC DHCP35M
DHCP40M
Carbon Steel, Alloy Steel
D V P 56M
and Tool Steel, >35 HRC
Milling Inserts

D A S P 20M
Martensitic-Ferritic,
Martensic-Ferritic, 40400
0 D A S P 35M
series and PH Stainless Steel DHP435M

Milling Insert Grade Selection Chart


Application Cutting Condition Insert Grade Cutting Edge

High Performance For General Purpose Milling Operations


Toolholder (Inch)

Medium-Roughing Medium SFM D V P 56M E


General Milling For General Milling Conditions
Milling

Finishing-Roughing Low to Medium SFM DHCP25M DHCP35M DHCP40M E-S-T


High Performance High Performance Choice Under Optimal Milling Conditions
Finishing-Roughing Medium to High SFM D A S P 20M D A S P 35M DHP435M E-S-T

Milling Insert Grade Specification Chart


Insert Grade ANSI ISO Coating Grade Description First Choice
Toolholder (Metric)

Tough thermal deformation resistant substrate with cobalt For finishing milling operations
enriched periphery, wear and abrasion resistant.
C5-C6 P15-35 CVD-TiN-TiCN-AL2O3-TiN
D H C P 25M
Milling

Tough thermal deformation resistant substrate with cobalt For all around milling operations
enriched periphery for edge strength.
C5 P25-40 CVD-TiN-TiCN-AL2O3-TiN
D H C P 35M

Well balanced thermal deformation resistant substrate For general purpose milling
with cobalt enriched periphery. operations
C5-C6 P15-35 PVD-TiN
D V P 56M

Extra strong and tough deformation resistant substrate For heavy roughing and
with cobalt enriched periphery for maximum edge interrupted milling operations
C5 P30-50 CVD-TiN-TiCN-AL2O3-TiN strength.
D H C P 40M

Tough thermal deformation resistant substrate with cobalt For finishing milling at high speed
enriched periphery. and dry or semi-dry conditions.
Spare Parts

C5-C6 P15-35 PVD-TiAlN-Multi Layer


DASP20M
Milling

Tough thermal deformation resistant substrate with cobalt All around milling operations in
enriched periphery for maximum edge strength and wear. wet or dry conditions.
C5 P25-40 PVD-TiAlN-Multi Layer
DASP35M

Extra strong and tough thermal shock resistant substrate. For roughing operations in dry or
wet conditions.
C5 P30-50 PVD-TiAlN-Heat-Resistant
D H P 435M

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-26
®

Milling Technical Data

Milling Insert Grade Selection Chart

Technical Data
Milling
Finishing Medium Roughing
Material
Wear Resistant<————————————————————————————————————————————————————>Toughness

Austenitic Stainless Steel C3-4 C2-3 C2 C2 C1-2


200 and 300 series M05 M15 M25 M35 P 45

D V K 10M
D V K 25M

DHCP25M
DHCP35M

Milling Inserts
DHCP40M

D A S K 10M
D A S K 25M
DHK425M

Milling Insert Grade Selection Chart


Application Cutting Condition Insert Grade Cutting Edge

High Performance For Delicate Milling Conditions

Toolholder (Inch)
Finishing to Medium Medium to High SFM D V K 10M D V K 25M E

Milling
General Milling For General Milling Conditions
Finishing to Roughing Low to Medium SFM DHCP25M DHCP35M DHCP40M E-S-T
High Performance High Performance Choice Under Optimal Milling Conditions
Finishing to Roughing Medium to High SFM D A S K 10M D A S K 25M DHK425M E-S-T

Milling Insert Grade Specification Chart

Toolholder (Metric)
Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograin substrate, makes the best High speed milling operations.
C3-4 M05-15 PVD-TiN insert for wear, abrasion resistance and for a good edge

Milling
D V K 10M strength.

Ultra-fine and tough micrograin substrate, excellent For medium speed milling
C2 M15-30 PVD-TiN resistance to mechanical and thermal shock. operations.
D V K 25M

Tough thermal deformation resistant substrate with cobalt For finishing milling operations
C2 M15-25 CVD-TiN-TiCN-AL2O3-TiN enriched periphery, wear and abrasion resistant.
D H C P 25M

Tough thermal deformation resistant substrate with cobalt For all around heavy duty milling
enriched periphery for edge strength. operations
D H C P 35M C3-4 M20-35 CVD-TiN-TiCN-AL2O3-TiN

Extra strong and tough deformation resistant substrate For heavy roughing and
with cobalt enriched periphery for maximum edge interrupted milling operations
D H C P 40M C3-4 M25-40 CVD-TiN-TiCN-AL2O3-TiN
strength.
Spare Parts

Very fine and tough micrograined substrate, makes the For high speed milling operations
Milling

C3-4 M05-10 PVD-TiAlN-Multi Layer best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M

Fine and tough micrograined substrate, excellent For medium to difficult milling
C2 M15-30 PVD-TiAlN-Multi Layer resistance to mechanical and thermal shock. operations in dry or wet
DASK25M conditions.

Fine and tough micrograined substrate, excellent For tough and difficult milling
C2 M20-35 PVD-TiAlN-Heat Resistant resistance to mechanical and thermal shock, withstand operations.
D H K 425M high cutting temperatures.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-27
®

Milling Technical Data

Milling Insert Grade Selection Chart


Technical Data
Milling

Finishing Medium Roughing


Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
K 05 K 15 K 25 K 35 K 45

Ductile Cast Iron D K 10M


Gray Cast Iron D K 25M
Malleable Cast Iron
D V K 10M
D V K 25M
Milling Inserts

D A S K 10M
D A S K 25M
DHK425M

Milling Insert Grade Selection Chart


Application Cutting Condition Insert Grade Cutting Edge
Toolholder (Inch)

Low Performance For Economic Milling Conditions


Milling

Finishing to Medium Low to Medium SFM D K 10M D K 25M E


General Milling For General Milling Conditions
Finishing to Medium Medium to High SFM D V K 10M D V K 25M E
High Performance High Performance Choice Under Optimal Milling Conditions
Finishing to Roughing Medium to High SFM D A S K 10M D A S K 25M DHK425M E-S-T
Toolholder (Metric)

Milling Insert Grade Specification Chart


Milling

Insert Grade ANSI ISO Coating Grade Description First Choice


Uncoated fine micro-grained grade, with an exceptional For high speed machining and
C3-4 K05-20 Uncoated edge wear resistance and high strength, provides a good precision finishing.
D K 10M edge sharpness.

Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
C2 K20-35 Uncoated resistance property for tough machining at medium speed. from medium to roughing.
D K 25M

Very fine and tough micrograin substrate, makes the best High speed milling operations.
insert for wear, abrasion resistance and for a good edge
D V K 10M C3-4 K05-20 PVD-TiN
strength.

Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-30 PVD-TiN
Spare Parts

Very fine and tough micrograined substrate, makes the For high speed milling operations,
Milling

best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M C3-4 P05-15 PVD-TiAlN-Multi Layer

Fine and tough micrograined substrate, excellent For medium to difficult milling
resistance to mechanical and thermal shock. operations in dry or wet
DASK25M C2 K15-30 PVD-TiAlN-Multi Layer
conditions.

Fine and tough micrograined substrate, excellent For tough and difficult milling
resistance to mechanical and thermal shock, withstand operations.
D H K 425M C2 M20-35 PVD-TiAlN-Heat-Resistant
high cutting temperatures.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-28
®

Milling Technical Data

Milling Insert Grade Selection Chart

Technical Data
Milling
Finishing Medium Roughing
Wear Resistant<————————————————————————————————————————————————————>Toughness
Material
C3-4 C2-3 C2 C2 C1-2
K 05 K 15 K 25 K 35 K 45

Free Machining Alloy D K 10M


D K 25M
Aluminum Alloy

Magnesium Alloy D V K 10M

Milling Inserts
D V K 25M
Low Silicon <12.2%

High Silicon >12.2% DKT10M / DLX410M


DOX425M

Milling Insert Grade Selection Chart

Toolholder (Inch)
Application Cutting Condition Insert Grade Cutting Edge

Milling
Low Performance For Economic Milling Conditions
Finishing to Medium Medium SFM D K 10M D K 25M E-F
General Milling For General Milling Conditions
Finishing to Roughing Medium to High SFM D V K 10M DKT10M D V K 25M E
High Performance High Performance Choice Under Optimal Milling Conditions
Finishing to Roughing Low to High SFM D LX 410M DKT10M DOX425M E-F

Toolholder (Metric)
Milling Insert Grade Specification Chart

Milling
Insert Grade ANSI ISO Coating Grade Description First Choice
Uncoated fine micro-grained grade, with an exceptional For high speed machining and
C3-4 K05-15 Uncoated edge wear resistance and high strength, provides a good precision finishing.
D K 10M edge sharpness.

Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
C2 K15-35 Uncoated resistance property for tough machining at medium speed. from medium to roughing.
D K 25M

Very fine and tough micrograin substrate, makes the best High speed milling operations.
insert for wear, abrasion resistance and for a good edge
D V K 10M C3-4 K05-15 PVD-TiN
strength.

Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-35 PVD-TiN
Spare Parts

Ultra-fine and tough micrograined substrate, with a very From finishing to roughing.
Milling

hard coating and an extremely smooth surface for


D K T 10M C3-4 K05-15 CVD-TiAlN
machining aluminum (<12.2% Si)

Ultra-fine and tough micrograined substrate, with a very From finishing to roughing.
hard coating and an extremely smooth surface for
D L X 410M C3-4 K05-15 PVD-TiB2
machining aluminum (<12.2% Si)

A tough micrograined substrate, Compressive strain in For roughing turning aluminum


the layer protects the insert from cracking and gives (>12.2% Si)
DOX425M C2 K20-35 PVD-AL203
extreme resistance to wear.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-29
®

Milling Technical Data

Milling Insert Grade Selection Chart


Technical Data
Milling

Finishing Medium Roughing


Material Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
Nonferrous Alloys K 05 K 15 K 25 K 35 K 45

Zirconium, Manganese D V K 10M


D V K 25M
Depleted Uranium
D A S K 10M
Tin Alloys, Lead Alloys, Cast D A S K 25M
Milling Inserts

DHK425M
Copper, Brass, Bronz e, Zinc
Toolholder (Inch)
Milling

Milling Insert Grade Selection Chart


Application Cutting Condition Insert Grade Cutting Edge

General Milling For General Milling Conditions


Medium to Roughing Interrupted Cut D V K 10M D V K 25M E
High Performance High Performance Choice Under Optimal Milling Conditions
Precision Finishing to Semi-Roughing Medium to High Speed D A S K 10M D A S K 25M DHK425M E
Toolholder (Metric)
Milling

Milling Insert Grade Specification Chart


Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograin substrate, makes the best High speed milling operations.
insert for wear, abrasion resistance and for a good edge
D V K 10M C3-4 K05-20 PVD-TiN
strength.

Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-35 PVD-TiN
Spare Parts

Very fine and tough micrograined substrate, makes the For high speed milling operations,
Milling

best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M C3-4 K05-15 PVD-TiAlN-Multi Layer

Fine and tough micrograined substrate, excellent For medium to difficult milling
resistance to mechanical and thermal shock. operations in dry or wet
DASK25M C2 K15-30 PVD-TiAlN-Multi Layer
conditions.

Fine and tough micrograined substrate, excellent For tough and difficult milling
resistance to mechanical and thermal shock, withstand operations.
D H K 425M C2 K20-35 PVD-TiAlN-Heat-Resistant
high cutting temperatures.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-30
®

Milling Technical Data

Milling Insert Grade Selection Chart

Technical Data
Milling
Finishing Medium Roughing
Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
High Temper Alloy Cobalt Base
K 05 K 15 K 25 K 35 K 45

D V K 10M
High Temper Alloy Iron Base D V K 25M

D A S K 10M
D A S K 25M

Milling Inserts
High Temper Alloy Nickel Base DHK425M

Titanium and Titanium Alloy

Toolholder (Inch)
Milling Insert Grade Selection Chart

Milling
Application Cutting Condition Insert Grade Cutting Edge

General Milling For General Milling Conditions


Finishing to Medium Uneven Depth of Cut D V K 10M D V K 25M E

High Performance High Performance Choice Under Optimal Milling Conditions


Light to Heavy
Finishing to Heavy Roughing D A S K 10M D A S K 25M DHK425M E
Interrupted Cut

Toolholder (Metric)
Milling
Milling Insert Grade Specification Chart
Insert Grade ANSI ISO Coating Grade Description First Choice
Very fine and tough micrograin substrate, makes the best High speed milling operations.
insert for wear, abrasion resistance and for a good edge
D V K 10M C3-4 K05-20 PVD-TiN
strength.

Ultra-fine and tough micrograin substrate, excellent For medium speed milling
resistance to mechanical and thermal shock. operations.
D V K 25M C2 K15-30 PVD-TiN
Spare Parts

Very fine and tough micrograined substrate, makes the For high speed milling operations
Milling

best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M C3-4 K05-15 PVD-TiAlN-Multi Layer

Fine and tough micrograined substrate, excellent For medium to difficult milling
resistance to mechanical and thermal shock. operations in dry or wet
DASK25M C2 K15-30 PVD-TiAlN-Multi Layer
conditions.

Fine and tough micrograined substrate, excellent For tough and difficult milling
resistance to mechanical and thermal shock, withstand operations.
D H K 425M C2 K20-35 PVD-TiAlN-Heat-Resistant
high cutting temperatures.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-31
®

Milling Technical Data

Milling Application Data Chart


Technical Data

Milling Speeds and Feeds


Material Hardness Insert Chip Load per
Milling

Milling Cutting Speed Cutting


Material Tooth
Brinell Rockwell Application Grade Coating (fz)
(Vc) Conditions
Finishing<——> Roughing Fast<——————> Slow
Finish / Med. D V P 56M PVD TiN .002 .004 .008 875 785 690 Wet
Finish / Med. DHCP25M CVD ML .002 .004 .006 985 875 725 Wet
Roughing DHCP35M CVD ML .004 .007 .014 825 675 425 Wet
Low Carbon Steel and
< 220 < 19 Roughing DHCP40M CVD ML .004 .008 .016 675 555 325 Wet
Free Machining Steel
Finishing D A S P 20M PVD TiAlN .002 .004 .006 1150 1090 1000 Wet-Dry
Medium D A S P 35M PVD TiAlN .003 .005 .009 1000 970 920 Wet-Dry
Roughing DHP435M PVD TiAlN .004 .008 .016 925 825 625 Wet-Dry
Finish / Med. D V P 56M PVD TiN .002 .004 .008 875 690 690 Wet
Finish / Med. DHCP25M CVD ML .002 .004 .006 985 750 725 Wet
Milling Inserts

Roughing DHCP35M CVD ML .004 .007 .014 875 575 425 Wet
Carbon Steel, Alloy Steel
135 - 330 < 35 Roughing DHCP40M CVD ML .004 .008 .016 675 475 325 Wet
and Tool Steel < 35 HRC
Finishing D A S P 20M PVD TiAlN .002 .004 .006 925 575 625 Wet-Dry
Medium D A S P 35M PVD TiAlN .003 .005 .009 850 575 590 Wet-Dry
Roughing DHP435M PVD TiAlN .004 .008 .016 875 575 435 Wet-Dry
Finish / Med. D V P 56M PVD TiN .002 .004 .008 590 425 270 Wet
Finish / Med. DHCP25M CVD ML .002 .004 .006 625 475 295 Wet
Roughing DHCP35M CVD ML .003 .009 .012 490 345 220 Wet
Carbon Steel, Alloy Steel
340 - 450 36 - 48 Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
and Tool Steel > 35 HRC
Finishing D A S P 20M PVD TiAlN .002 .004 .006 625 475 390 Wet-Dry
Medium D A S P 35M PVD TiAlN .003 .006 .009 525 425 230 Wet-Dry
Roughing DHP435M PVD TiAlN .003 .006 .012 425 375 180 Wet-Dry
Finish / Med. D V P 56M PVD TiN .002 .004 .008 750 460 220 Wet
Toolholder (Inch)

Finish / Med. DHCP25M CVD ML .001 .002 .004 850 475 325 Wet
Roughing DHCP35M CVD ML .003 .005 .010 600 325 150 Wet
Milling

Martensitic - Ferritic, 400 Series,


135 - 450 < 48 Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
and PH Stainless Steel
Finishing D A S P 20M PVD TiAlN .002 .004 .006 625 475 390 Wet-Dry
Medium D A S P 35M PVD TiAlN .002 .004 .008 775 480 225 Wet-Dry
Roughing DHP435M PVD TiAlN .003 .006 .009 625 390 180 Wet-Dry

Finishing D V K 10M PVD TiN .001 .003 .005 975 675 400 Wet
Finish / Med. D V K 25M PVD TiN .003 .006 .009 780 640 280 Wet
Finish / Med. DHCP25M CVD ML .002 .004 .006 625 520 295 Wet
Stainless Steel Roughing DHCP35M CVD ML .004 .008 .012 620 475 180 Wet
135 - 275 < 28
Austenitic 200 and 300 Series Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
Finishing D A S K 10M PVD TiAlN .001 .003 .005 1375 1125 400 Wet-Dry
Toolholder (Metric)

Medium D A S K 25M PVD TiAlN .003 .006 .009 1075 875 350 Wet-Dry
Roughing DHK425M PVD TiAlN .003 .007 .014 825 685 300 Wet-Dry
Milling

Medium DSNC1 Ceramic .003 .003 .005 4000 3000 2000 Wet
Finishing D K 10M Uncoated .002 .006 .009 600 450 300 Wet
Roughing D K 25M Uncoated .004 .004 .006 480 330 180 Wet
Gray Cast Iron Finish / Med. D V K 10M PVD TiN .002 .008 .012 980 660 360 Wet
120 - 320 < 32
135 - 270 BHN Finish / Med. D V K 25M PVD TiN .003 .007 .014 775 525 260 Wet
Finishing D A S K 10M PVD TiAlN .001 .003 .005 1375 1125 400 Wet-Dry
Medium D A S K 25M PVD TiAlN .003 .006 .009 1075 875 350 Wet-Dry
Roughing DHK425M PVD TiAlN .003 .007 .014 825 685 300 Wet-Dry
Medium DSNC1 Ceramic .003 .003 .005 4000 3000 2000 Wet
Gray Cast Iron Finishing D K 10M Uncoated .002 .006 .009 600 450 300 Wet
275 - 450 BHN Roughing D K 25M Uncoated .004 .004 .006 480 330 180 Wet
Finish / Med. D V K 10M PVD TiN .002 .008 .012 980 660 360 Wet
275 - 450 > 32
Spare Parts

Finish / Med. D V K 25M PVD TiN .003 .007 .014 775 525 260 Wet
Milling

Finishing D A S K 10M PVD TiAlN .001 .003 .005 1375 1125 400 Wet-Dry
Ductile Cast Iron
Medium D A S K 25M PVD TiAlN .003 .006 .009 1075 875 350 Wet-Dry
Roughing DHK425M PVD TiAlN .003 .007 .014 825 685 300 Wet-Dry

• Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted to accommodate actual working conditions.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-32
®

Milling Technical Data

Milling Application Data Chart

Technical Data
Milling Speeds and Feeds
Material Hardness Insert Chip Load per

Milling
Milling Cutting Speed Cutting
Material Tooth
Brinell Rockwell Application Grade Coating (fz)
(Vc) Conditions
Finishing<——> Roughing Fast<——————> Slow
Finishing D K 10M Uncoated .002 .004 .008 2000 1750 1000 Wet
Free Machining Aluminum,
Finishing D K 25M Uncoated .004 .008 .018 1500 1250 750 Wet
Low Silicon Aluminum < 12.2%, 50 - 150 -
Roughing D LX 410 PVD TiB2 .002 .004 .008 3000 2250 1250 Wet - Dry
Magnesium 50 - 90 BHN
Roughing D V K 25M PVD TiN .004 .008 .012 2500 2000 1000 Wet
Finishing D LX 410 PVD TiB2 .002 .004 .008 450 250 150 Wet
High Silicon Aluminum Alloy
50 - 150 - Medium DOX425 PVD Al2O3 .004 .008 .020 650 400 250 Wet - Dry
> 12.2%
Roughing D V K 25M PVD TiN .004 .008 .012 350 150 100 Wet
Finishing D K 10M Uncoated .002 .004 .008 1075 750 275 Wet
Roughing D K 25M Uncoated .004 .008 .018 975 550 180 Wet

Milling Inserts
Copper, Brass, Bronze, Zinc, Finish / Med. D V K 10M PVD TiN .002 .004 .006 1275 800 360 Wet
Lead Alloys, 50 - 150 - Finish / Med. D V K 25M PVD TiN .004 .008 .018 1075 525 260 Wet
Magnesium 90 - 150 BHN Finishing D A S K 10M PVD TiAlN .002 .004 .006 1450 900 550 Wet - Dry
Medium D A S K 25M PVD TiAlN .002 .004 .008 1200 800 375 Wet - Dry
Roughing DHK425M PVD TiAlN .004 .008 .016 1025 750 280 Wet - Dry
Finish / Med. D V K 10M PVD TiN .002 .004 .006 1275 800 360 Wet
Carbon and Graphite
Finish / Med. D V K 25M PVD TiN .004 .008 .018 1075 525 260 Wet
270 - 400 BHN
50 - 150 - Finishing D A S K 10M PVD TiAlN .002 .004 .006 1450 900 550 Wet - Dry
Nylon, Plastics, Rubbers,
Medium D A S K 25M PVD TiAlN .002 .004 .008 1200 800 375 Wet - Dry
Phenolics, and Resins
Roughing DHK425M PVD TiAlN .004 .008 .016 1025 750 280 Wet - Dry

Cobalt Base High Temper Alloys Finishing D V K 10M PVD TiN .001 .003 .004 130 60 20 Wet

Toolholder (Inch)
Bar: AiResist 213, Haynes 25, (L605),
Roughing D V K 25M PVD TiN .002 .004 .008 100 50 10 Wet
Haynes 188, J-1570, Stellite 150 - 425 < 45 Finishing D A S K 10M PVD TiAlN .001 .003 .004 190 120 30 Wet - Dry

Milling
Medium D A S K 25M PVD TiAlN .002 .004 .007 160 90 20 Wet - Dry
Cast: AiResist 13, Haynes 21, Mar-M302,
Mar-509, Nasa CO-W-Re, Wl-52
Roughing DHK425M PVD TiAlN .002 .005 .009 120 60 20 Wet - Dry
Iron Base High Temper Alloys

Discaloy, Incoloy 801, N-155, 16-25-6 Finishing D A S K 10M PVD TiAlN .002 .003 .005 500 310 100 Dry - Wet
135 - 320 < 32 Medium D A S K 25M PVD TiAlN .002 .004 .008 425 260 80 Dry - Wet
ASTM: A297 HC, 351HK-30, 40, HT30
HD, HE, HK, HP Roughing DHK425M PVD TiAlN .002 .005 .010 300 140 60 Dry - Wet

ASTM: A608, HD50, HF30, HN40


Nickel Base High Temper Alloys
Finishing D V K 10M PVD TiN .002 .003 .005 375 100 80 Wet
Roughing D V K 25M PVD TiN .002 .004 .008 260 80 60 Wet

Toolholder (Metric)
Annealed or solution-treated Hastelloy B,
C-276, Monel K500, Nickel 200, 140 - 300 < 30 Finishing D A S K 10M PVD TiAlN .002 .003 .005 500 280 140 Wet - Dry
Waspaloy, Inconel 601, 617, 718, Medium D A S K 25M PVD TiAlN .002 .004 .008 400 225 120 Wet - Dry
X-750, 901
Roughing DHK425M PVD TiAlN .002 .005 .010 375 120 100 Wet - Dry

Milling
Nickel Base High Temper Alloys Finishing D V K 10M PVD TiN .002 .003 .005 180 80 60 Wet
Annealed or solution-treated Hastelloy C
Roughing D V K 25M PVD TiN .002 .004 .008 140 60 40 Wet
300 - 475 32 - 50 Finishing D A S K 10M PVD TiAlN .002 .003 .005 260 180 80 Wet - Dry
ASTM: A297, IN100, Nimonic 80A, Medium D A S K 25M PVD TiAlN .002 .004 .008 240 120 50 Wet - Dry
Waspaloy, Udimet 700, Inconel 718,
X-750, MA6000
Roughing DHK425M PVD TiAlN .002 .005 .010 200 80 50 Wet - Dry
Titanium and Titanium Alloys Finishing D V K 10M PVD TiN .002 .003 .006 440 120 60 Wet
Roughing D V K 25M PVD TiN .002 .004 .008 300 100 40 Wet
Ti 98.8, Ti 99.9, Ti 5A12.5Sn, Ti-6AI-4V, 100 - 475 < 48 Finishing D A S K 10M PVD TiAlN .002 .003 .006 600 320 80 Wet - Dry
Ti 612Sn-4Zr-2Mo,
Ti3Al-8V-6Cr-4M0-4Zr, Medium D A S K 25M PVD TiAlN .002 .004 .008 480 240 60 Wet - Dry
Ti10V-2F-3Al, Ti-13V-11Cr-3Al Roughing DHK425M PVD TiAlN .002 .005 .010 380 160 50 Wet - Dry
Spare Parts

Hardened Steel and


Milling

Hardened Iron

Bearing Steel, Hot and Cold Tool Steel, 450 - 750 48 - 65 Finishing D A S K 10M PVD TiAlN .001 .002 .004 600 320 80 Wet - Dry
High-Speed Steel, Die Steel,
Case Hardened Steel, Hard Coatings,
Carburized and Nitrided Steel

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-33
®

Milling Technical Data

Insert Trouble Shooting


Technical Data

Type of Failure C au se Solution


Milling

• Increase feed
• Cutting speed too high
Edge Wear • Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade

• Reduce speed
Thermal • Intermittent machining
Milling Inserts

• Reduce feed
Cracking • Varying coolant supply
• Apply coolant at a constant rate

• Change edge preparation


• Excessive load
• Check rigidity of the insert
Chipping • Cutting speed too high
• Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade
Toolholder (Inch)

• Cutting temperature too low • Increase speed


Milling

Built-up
• Low cutting speed • Increase feed
E dge
• Negative cutting geometry • Use coolant

• Excessive load • Change lead angle


Depth of Cut
• Cutting speed too high • Use different grade
Notching
• Insufficient wear resistance • Adjust feed rate
Toolholder (Metric)
Milling

• Reduce speed
H eat • Cutting temperature too high
• Reduce feed
Deformation • Pressure too high
• Reduce depth of cut

• Reduce speed
• Cutting temperatures on the
Crater • Reduce feed
insert rake face too high
• Use coolant
Spare Parts
Milling

• Reduce depth of cut


• Grade too brittle
• Reduce speed
Insert • Excessive load
• Reduce feed
Breakage • Weak insert geometry
• Check rigidity of the insert
• Insert too small
• Use stronger insert geometry

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-34
®

Milling Insert Index

V
Insert Identification System . . . . . . . . . . . . . . . . .Pages E-36 to E-37

Technical Data
C E
D

Milling
L

Anatomy of the Milling Insert Body

Milling Inserts
Toolholder (Inch)
Milling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages E-38 to E-41

Milling
Molded Chipbreaker
• Dorian’s molded chipbreaker inserts are
The First Choice for general milling
applications. Of fering a vast spectrum of
chipbreakers and geometries, we have the
insert for any milling application.

Toolholder (Metric)
High Positive Chipbreaker

Milling
• Dorian’s high positve chipbreaker inserts
are The First Choice for specific high
precision milling applications performed on
steel, stainless steel, aluminum, and high
temper alloy.

Special Chipbreaker
Spare Parts

• Dorian’s special chipbreaker inserts are


Milling

The First Choice for specialty operations


such as radius, concave, and convex.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-35
®

Insert Identification System

A - Without chip-
A - 85° Parallelogram
breaker, with hole R
B - Countersink on
Technical Data

one side, with hole


F - Chipbreaker on both
Milling

C - 80° Diamond
sides, without hole
I.C. T
G - Chipbreaker on both (I.C.) shown in 1/32 (T) shown in 1/32 inch (R) shown in
sides, with hole inch increments on increments on inserts 1/64 inch
O - Octagon inserts less than 1/4 less than 1/4 inch I.C. increments
H - Chipbreaker & 70°-
inch I.C.
90° countersink on
(T) shown in 1/16 inch 0 = 1/128
one sides, with hole
(I.C.) shown in 1/8 inch increments on inserts 1/4 1 = 1/64
increments on inserts inch and over 2 = 1/32
M - Chipbreaker on one
R - Round 1/4 inch and over 3 = 3/64
side, with hole
2 = 1/16 3 = 3/16 4 = 1/16
5 = 5/32 5 = 5/8 1.5 = 3/32 4 = 1/4 5 = 5/64
N - Without Chipbreaker,
2 = 1/4 6 = 3/4 2 = 1/8 5 = 5/16 6 = 3/32
without hole
3 = 3/8 8 = 1.0 2.5 = 5/32 6 = 3/8 8 = 1/8
Milling Inserts

S - Square 4 = 1/2
R - Chipbreaker on one
side, without hole
If the insert does not have
a radius, omit this
T - ISO countersink &
chipbreaker on one
T - Triangle
sides, with hole
5 - Insert I.C. Size 6 - Insert Thickness 7 - Insert Radius
W - ISO countersink on
one side, with hole

1 - Insert Shape 4 - Insert Type


A.N.S.I. (American National Standards Institute)

4 3 3
Toolholder (Inch)

S E H W
Milling

5 6 7

22 04 12
1 2 3 4

I.S.O. (International Standards Organization)


2 - Insert Clearance Angle 3 - Insert Tolerance

A - 3° Pos. F - 25° Pos. M


Toolholder (Metric)

M 6 - Insert Thickness 7 - Insert Radius


S 5 - Insert Cutting Edge Length
3° 25°
R
Milling

I.C. I.C. T V
O C E
D
B - 5° Pos. G - 30° Pos.
M M L L
5° 30°
S

R S
I.C. I.C. I.C.
T (R) shown in 1/10 mm
C - 7° Pos. N - 0° Neg. L
increments
L
I.C. M T
0° A = .0010 .0002 .0010 (T) shown in 1 mm Metric Inch

F = .0005 .0002 .0010 increments, single 00 = Sharp Point
W 02 = 0,2mm 1/128
C = .0010 .0005 .0010 T integers are to be
preceded by a 0 04 = 0,4mm 1/64
H = .0005 .0005 .0001
L L 08 = 0,8mm 1/32
D - 15° Pos. P - 11° Pos. E = .0010 .0010 .0010
10 = 1,0mm 5/128
Spare Parts

G = .0010 .0010 .0050 I.C. Cutting Edge Length By Shape (mm)


Metric Inch
01 = 1,59mm 1/16 12 = 1,2mm 3/64
Milling

J = .002-.006 .0002 .0010 designated using insert shape symbol


16 = 1,6mm 1/16
15° 11° K = .002-.006 .0005 .0010 T1 = 1,98mm 5/64
Inch Metric C D O R S T V W 02 = 2,38mm 3/32 24 = 2,4mm 3/32
L = .002-.006 .0010 .0010 32 = 3,2mm 1/8
M = .002-.006 .003-.008 .0050 03 = 3,18mm 1/8
5/32 03,97 — — — — — 06 — — T3 = 3,97mm 5/32 00 = Round insert inch
N = .002-.006 .003-.008 .0010 1/4 06,35 06 07 — — — 11 11 04 M0 = Round insert
E - 20° Pos. T - 10° Pos. 04 = 4,76mm 3/16
U = .003-.010 .005-.015 .0050 3/8 09,53 09 11 — 09 09 16 16 06 metric
1/2 12,70 12 15 05 12 12 22 22 08 06 = 6,34mm 1/4
5/8 15,88 16 19 — 15 15 27 — — 07 = 7,94mm 5/16 If the insert does not have
20° 10° Exact tolerance is determined
3/4 19,05 — — — 19 19 33 — — 09 = 9,52mm 3/8 a radius, omit this section.
by the shape and size of the 1.0 25,40 — — — — 25 — — —

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-36
®

Insert Identification System

L - Left Hand
Honed Edge
Honed edge gives the insert a stronger

Technical Data
edge allowing for a heavier cut whereas
Relief
E a sharp edge might chip.

Milling
Angle
Semi-finishing
D - 15° Positive G - 30° Positive
to light roughing

N - Neutral
30°
15°

E - 20° Positive N - 0° Negative

Milling Inserts
20°

Sharp Edge
F - 25° Positive P - 11° Positive R - Right Hand
Sharp edge gives the insert a precise
edge allowing for finishing cuts. Sharp
edge is also good for cutting aluminum

25°
11°
F and high temper alloys.
Finishing to
semi-finishing
9 - Relief Angle 11 - Cutting Direction

Toolholder (Inch)
A F E N

Milling
8 9 10 11
Chamfered & Honed
Negative land helps protect the edge
from chipping and redistributes the
pressure and force of the cutting
8 - Lead Angle 10 - Cutting Edge application into the body of the insert.

S Tough applications can make the sharp


A - 45° E - Honed junctions chip where the chamfer and
insert body meet. A very strong insert

Toolholder (Metric)
(Rounded)
edge is obtained by honing the edges
45°
along with a chamfer.

Milling
Heavy roughing
D - 30°
F - Sharp
30°

E - 15°
15° S - Chamfered
& Honed
Chamfered (Negative Land)
Negative land helps protect the edge
Spare Parts

P - 0° from chipping and redistributes the


Milling

T pressure and force of the cutting


application into the body of the insert.
90°
T - Chamfered Semi-roughing
(Neg. Land)
to heavy roughing

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-37
®

Insert Index

Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application
Technical Data

• Precision molded I.C. • For high performance milling applications


• Positive molded chipbreaker • For general purpose milling operations
Milling

APKT • Sharp and honed cutting edge • From roughing to finishing operations
E-42 to E-43
• 11° relief angle • Medium to high cutting speeds
11° • ISO screw hole • High rate material removal
• (2) two cutting edges • Good surface finish

• Precision molded I.C. • For high performance milling applications


• Positive serrated chipbreaker • For roughing operations
• Honed cutting edge • High rate material removal
APKX E-42 to E-43
• 11° relief angle • High surface feed
11° • ISO screw hole • Medium cutting speeds
• (2) two cutting edges • Good surface finish

• All surfaces precision ground • For high performance milling applications


• Ground chipbreaker • For high precision milling operations
Milling Inserts

APHX • High positive rake angle • From light roughing to finishing operations
• 11° relief angle • High rate material removal E-44 to E-45
11° • ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force

• Precision ground I.C. • For high performance milling applications


• High positive rake angle • For high precision milling operations
APHX1 • Sharp and honed cutting edge • From light roughing to finishing operations
• 11° relief angle • High cutting speeds E-44 to E-45
11° • ISO screw hole • Low cutting force
• (2) two cutting edges

• All surfaces precision ground • For high performance milling applications


• Negative rake angle • From roughing to finishing operations
APHW • Honed cutting edge • Low, medium and high cutting speeds
E-46 to E-49
• 11° relief angle • High rate material removal
Toolholder (Inch)

11° • ISO screw hole • Good surface finish


• (2) two cutting edges
Milling

• All surfaces precision ground • For special milling operations


• From 1/64” to 3/16” nose radius • For concave radius milling operations
APHW • Honed cutting edge • Low, medium and high cutting speeds
• 11° relief angle • High rate material removal E-46 to E-49
(Rad.)
11° • ISO screw hole • Good surface finish
• (2) two cutting edges

• All surfaces precision ground • For general purpose operations


• Negative rake angle • Light roughing to finishing operations
SDGW • Honed cutting edge • Medium cutting speeds
• 15° relief angle • Good surface finish
E-50 to E-51
SDHW
15° • Screw lock hole
• (4) four cutting edges
Toolholder (Metric)

• Precision molded I.C. • For general purpose operations


• Positive molded chipbreaker • Light roughing to finishing operations
Milling

• Honed cutting edge • Medium cutting speeds


SDLX • ISO screw hole • Good surface finish E-50 to E-51
15° • 15° relief angle • Low cutting force
• (4) four cutting edges

• All surfaces precision ground • For special operations


• From 1/64” to 1/4” convex radius • Convex radius milling
• Honed cutting edge • Light roughing to finishing operations
SDGX • 15° relief angle • Medium cutting speeds E-52 to E-53
15° • ISO screw hole • Good surface finish
• (2, 4) two and four cutting edges
• Precision molded I.C. • For high performance applications
• High positive molded • For medium to finshing operations
chipbreaker • High rate material removal
SEKT • Honed cutting edge • High cutting feeds and speeds E-54 to E-55
Spare Parts

• 20° relief angle • Low cutting force


20°
• ISO screw hole
Milling

• (4) four cutting edges

• All surfaces precision ground • For high performance applications


• High positive polished • For high precision operations
chipbreaker • Light roughing to finishing operations
SEHX E-54 to E-55
• 20° relief angle • High rate material removal
20° • ISO screw hole • High cutting feeds and speeds
• (4) four cutting edges • Low cutting force

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-38
®

Insert Index

Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application

Technical Data
• Precision molded I.C. • For high performance applications
• Positive molded chipbreaker • Heavy duty roughing applications

Milling
SELT • Honed cutting edge • For tough and difficult operations
E-54 to E-55
• 20° relief angle • Medium cutting speeds
20° • ISO screw hole • High rate material removal
• (4) four cutting edges • Good surface finish

• Precision ground I.C. • For high performance applications


• Positive molded chipbreaker • For tough and difficult operations
• Chamfered / Honed cutting edge • For forgings and castings
SEHT E-56 to E-57
• 20° relief angle • Heavy duty roughing applications
20° • ISO screw hole • High rate material removal
• (4) four cutting edges • Medium cutting speeds

• All surfaces precision ground • For general purpose operations


• Negative rake angle • From roughing to finishing operations

Milling Inserts
• Chamfered / Honed cutting edge • For tough and difficult operations
SEHW E-56 to E-57
• 20° relief angle • High rate material removal
20° • ISO screw hole • Medium to high cutting speeds
• (4) four cutting edges • Good surface finish

• Precision molded I.C. • For high performance applications


• Chamfered / Honed cutting edge • For high production operations
OEMT- • 20° relief angle • From medium to finishing operations
• ISO screw hole • High rate material removal E-56 to E-57
SN
20° • (8) eight cutting edges • High cutting feeds and speeds
• Low cutting force

• Precision ground I.C. • For high performance applications


• Molded positive chipbreaker • For high production operations
OEET- • Honed cutting edge • From medium to finishing operations
E-56 to E-57

Toolholder (Inch)
EN • 20° relief angle • High rate material removal
20° • ISO screw hole • High cutting feeds and speeds
• (8) eight cutting edges • Low cutting force

Milling
• Precision ground I.C. • For high performance applications
• High positive polished • For high production operations
OEET- chipbreaker • From light roughing to finishing operations
FN • Sharp cutting edge • High rate material removal E-56 to E-57
• 20° relief angle • High cutting speeds
20°
• ISO screw hole • Low cutting force
• (8) eight cutting edges
• All surfaces precision ground • For high performance applications
• Negative rake angle • For high production operations
• Honed cutting edge • From medium to finishing operations
OEEW E-56 to E-57
• 20° relief angle • High rate material removal
20° • ISO screw hole • Medium to high cutting speeds
• (8) eight cutting edges

Toolholder (Metric)
• Precision molded I.C. • For high performance applications
• Positive molded chipbreaker • For high production operations

Milling
REMX • Chamfered / Honed cutting edge • From medium to finishing operations
• 20° relief angle • High cutting speeds E-58 to E-59
20° • ISO screw hole • Low cutting force
• Multi-cutting edge

• All surfaces precision ground • For general purpose applications


• Negative rake angle • From roughing to finishing operations
RDHW • Chamfered / Honed cutting edge • For tough and difficult operations
• 20° relief angle • High rate material removal
E-58 to E-61
15° • ISO screw hole • Medium to high cutting speeds
• Multi-cutting edge • Good surface finish

• Precision molded I.C. • For general purpose applications


• Positive molded chipbreaker • From roughing to finishing operations
RDET / • Chamfered / Honed cutting edge • High rate material removal
• 15° relief angle • High cutting feeds and speeds E-60 to E-61
Spare Parts

EX 15° • ISO screw hole • Good surface finish


Milling

• Multi-cutting edge

• Precision molded I.C. • For general purpose applications


• Positive molded chipbreaker • From roughing to finishing operations
RPET • Chamfered / Honed cutting edge • High rate material removal
E-62 to E-63
• 11° relief angle • High cutting feeds and speeds
11°
• ISO screw hole • Good surface finish
• Multi-cutting edge

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-39
®

Insert Index

Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application
Technical Data

• Precision ground I.C. • For high performance applications


• Positive molded chipbreaker • For high precision operations
Milling

RPGT • Honed / Sharp cutting edge • From medium to finishing operations


• 11° relief angle • High rate material removal E-62 to E-65
RPMT
11° • ISO screw hole • High cutting feeds and speeds
• Multi-cutting edge • Low cutting force

• All surfaces precision molded • For high performance applications


• Positive molded chipbreaker • For high production operations
• Chamfered and honed cutting edge • From medium to finishing operations
RPMX • 11° relief angle • High cutting speeds E-64 to E-65
• ISO screw hole • Low cutting force
• Multi-cutting edge
• All surfaces precision ground • For general purpose applications
• Negative rake angle • From roughing to finishing operations
• Chamfered / Honed cutting edge • For tough and difficult operations
RPMW
Milling Inserts

• 11° relief angle • High rate material removal


E-64 to E-65
11°
• ISO screw hole • Medium to high cutting speeds
• Multi-cutting edge • Good surface finish

• All surfaces precision ground • For special applications


• Positive and negative rake angle • Copy milling operations
KW_-_ • Sharp and honed cutting edges • For finishing operations E-66 to E-67
• 7° relief angle • High rate material removal
• (1) one cutting edge • Medium to high cutting speeds
• Good surface finish
• All surfaces precision ground • For special applications
• Negative rake angle • For dovetail operations
45° • Honed cutting edges • From medium to finishing operations
• 15° relief angle • Medium to high cutting speeds E-70 to E-71
TDEX 11°
• ISO screw hole • Good surface finish
• (3) three cutting edges
Toolholder (Inch)

• All surfaces precision ground • For special applications


• Negative rake angle • Copy milling operations
Milling

60° • Honed cutting edges • For finishing operations


TDEX • 15° relief angle • High rate material removal E-68 to E-69
15° 15°
• ISO screw hole • Medium to high cutting speeds
• (3) three cutting edges • Good surface finish
• All surfaces precision ground • For high precision operations
• Honed cutting edges • From medium to finishing operations
• 7° relief angle • Medium rate of material removal
TCGT • ISO screw hole • Good surface finish E-72 to E-73
7° • Multi-cutting edges • Low cutting force
• (3) three cutting edges
• Precision molded I.C. • General purpose operations
• Positive molded chipbreaker • From medium to finishing operations
Toolholder (Metric)

TCMT- • Chamfered / Honed cutting edge • Medium cutting speeds


• 7° relief angle E-72 to E-73
SN
7° • ISO screw hole
• (3) three cutting edges
Milling

• Precision molded I.C. • For high performance applications


• Positive molded chipbreaker • For high precision operations
TCMT- • Honed cutting edge • High rate material removal
• 7° relief angle • Medium to high cutting speeds
E-72 to E-73
UR
7° • ISO screw hole • Good surface finish
• (3) three cutting edges • Low cutting force
• All surfaces precision ground • Finishing operations
• Positive molded chipbreaker • Medium to high cutting speeds and feeds
• Honed cutting edge • Good surface finish
TDGH • 15° relief angle • Low cutting force
E-72 to E-73

15°
• ISO screw hole
• (3) three cutting edges
• All surfaces precision ground • For high precision applications
• Positive molded chipbreaker • From medium to finishing operations
Spare Parts

• Honed cutting edge • Medium rate material removal


Milling

TPHT • 11° relief angle • Good surface finish E-72 to E-73


• ISO screw hole • Low cutting force
11°
• (3) three cutting edges

• Precision molded I.C. • For high performance applications


• Positive molded chipbreaker • For high precision operations
WCMT- • Honed cutting edge • High rate material removal
• 7° relief angle • Medium to high cutting speeds E-72 to E-73
UR
7° • ISO screw hole • Good surface finish
• (3) three cutting edges • Low cutting force

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-40
®

Insert Index

Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application

Technical Data
• Precision ground I.C. • For high performance applications
• High positive rake angle • For high precision operations

Milling
• Ultra smooth insert surface • From roughing to finishing operations
TCGT • 7° relief angle • High rate material removal
E-74 to E-75
7° • ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force
• Precision ground I.C. • For high performance applications
• High positive rake angle • For high precision operations
VCGT • Ultra smooth insert surface • From light roughing to finishing operations
• 7° or 11° relief angle • High rate material removal E-74 to E-75
VPGT
• ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force

• Precision ground I.C. • For high performance applications


• High positive rake angle • For high precision operations
• Ultra smooth insert surface • From roughing to finishing operations
WCGT

Milling Inserts
• 11° relief angle • High rate material removal E-74 to E-75
7° • ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force

• All surfaces precision ground • For high performance applications


• Positive rake angle • For high precision operations
• Honed cutting edges • From medium roughing to finishing operations
CEHW E-76 to E-77
• 20° relief angle • Medium to high cutting speeds
20° • ISO screw hole • Good surface finish
• (2) two cutting edges • Low cutting force

• All surfaces precision ground • For high performance applications


• Positive rake angle • For high precision operations
• Honed cutting edges • From medium roughing to finishing operations
TEHW • 20° relief angle • Medium to high cutting speeds
E-76 to E-77
20° • ISO screw hole • Good surface finish
• (2) two cutting edges • Low cutting force

Toolholder (Inch)
• Precision ground I.C. • For high performance applications
• Positive molded chipbreaker • For high production operations

Milling
• Honed cutting edges • From roughing to finishing operations
SDMT • 15° relief angle • High rate material removal
E-78 to E-79
15° • ISO screw hole • High cutting speeds
• (4) four cutting edges • Low cutting force

• All surfaces precision ground • For high performance applications


• Negative rake angle • From roughing to finishing operations
• Multi. prep. cutting edge • For high production operations
SEKN E-78 to E-79
• 20° relief angle • For forgings and castings
20° • Wiper cutting edge • High rate material removal
• (4) four cutting edges • High cutting speeds
• All surfaces precision ground • For high performance applications
• Positive molded chipbreaker • From roughing to finishing operations

Toolholder (Metric)
• Multi prep. cutting edge • For high production operations
SEKR • 20° relief angle • For forgings and castings E-80 to E-81
20° • Wiper cutting edge • High rate material removal
• (4) four cutting edges • High cutting speeds

Milling
• All surfaces precision ground • For high performance applications
• Negative rake angle • From roughing to finishing operations
SPKN • Multi. prep. cutting edge • For high production operations
• 11° relief angle • For forgings and castings
E-80 to E-81
11° • Wiper cutting edge • High rate material removal
• (4) four cutting edges • High cutting speeds

• All surfaces precision ground • For high performance applications


• Negative rake angle • From roughing to finishing operations
TPKN • Multi. prep. cutting edge • For high production operations
• 11° relief angle • For forgings and castings E-82 to E-83
11°
• Wiper cutting edge • High rate material removal
• (3) three cutting edges • High cutting speeds

• All surfaces precision ground • For high performance applications


Spare Parts

• Positive molded chipbreaker • From roughing to finishing operations


• Sharp and honed cutting edge • For high production operations
Milling

TNKF E-82 to E-83


• 0° relief angle • For forgings and castings
0° • Wiper cutting edge • High rate material removal
• (3) three cutting edges • High cutting speeds

• All surfaces precision ground • For special applications


• Positive rake angle • For high performance applications
• Positive chipbreaker • For high production operations
SNHX E-84 to E-85
0° • Honed cutting edge • High rate material removal
• 0° relief angle • High cutting speeds
• (4) four cutting edges • Low cutting speeds

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-41
®

APK_ Positive 85° Parallelogram Milling Insert

Material Application *
Insert Style
Grade Coating Insert Data
Geometry
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

APKT-1003- PDFR APKT-1003-PDFR


APKT-1003-PDFR D K 10M C3 M10 / K10 Uncoated .263 .410 .1370 .019 .110  

APKT-1003-PDFR D A S K 10M C3-8 M10 / K10 PVD TiAlN ML  

APKT-1003-PDFR D LX 410M C3 K 10 PVD TiB2 

APKT-1003-PDER
Milling Inserts

APKT-1003-PDER APKT-1003-PDER D K 25M C2 M20 / K25 Uncoated .263 .410 .1370 .019 .110  

APKT-1003-PDER D P 35M C5 P35 / M30 Uncoated  

APKT-1003-PDER DHCP35M C5 P35 / M30 CVD ML  

APKT-1003-PDER D A S K 25M C2-6 M20 / K25 PVD TiAlN ML   

APKT-1003-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML  

APKT-1604-PDER
APKT-1604-PDER APKT-1604-PDER D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173   

APKT-1604-PDER D P 35M C5 P35 / M30 Uncoated  


Toolholder (Inch)

APKT-1604-PDER DHCP35M C5 P35 / M30 CVD ML  

APKT-1604-PDER D A S K 25M C2-6 M20 / K25 PVD TiAlN ML   


Milling

APKT-1604-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML  

APKX-1604-PDR APKX-1604-PDER
APKX-1604-PDER DHCP35M C5 P35 / M30 CVD ML .375 .625 .1875 .031 .173  

APKX-1604-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML  

*  - First Choice  - Alternative Choice


Toolholder (Metric)

The AP__ Family: For Any Material Or Application


Milling

APKX APKT APHW APHX APHW-RAD


(Roughing) (General) (Cast Iron) (Aluminum) (Radius)

APKT Positive Milling Insert Quick Reference Chart


Important!!!
Spare Parts

For optimum results, select  - First Choice All Around


Milling

Uncoated Economy <—— Wear Resistance — High Peformance — Toughness ——>


the milling insert grade  - Alternative Choice Performance
according to: Cutting Speed Low Medium High High High
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Material
Material D K 10M D K 25M D P 35M D H C P 25M DASK10M DASK25M DASP35M
• Cutting speed Alloy Steel   
• Cutting condition Stainless Steel     
• Insert geometry Cast Iron   
• Insert chipbreaker Aluminum 
• Edge preparation High Temper Alloy    

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-42
®

APK_ Positive 85° Parallelogram Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

15°, 30°, 45°, 75° .008 .003


Finishing Ground / Polished Positive Sharp Right
& 90° 1000 100
.005 .003

F
F
1125 180
.004
2250
11°

Milling Inserts
Finishing to 15°, 30°, 45°, 75° .008 .004
Ground Positive H o n ed Right
Roughing & 90° 330 80
.008 .008
310 310
F
M .007 .008
R 675 475
RADIUS
.006 .006 .004
20° 875 875 120
HOLE
.005 .004
970 480

Finishing to 15°, 30°, 45°, 75° .004 .008 .004


Ground Positive H o n ed Right
Roughing & 90° I.C. 425 330 80
THICK
.008 .008
310 310

Toolholder (Inch)
F
M .007 .008
R 675 475
.006 .006 .004

Milling
875 875 120
.005 .004
970 480

15°, 30°, 45°, 75° .007 .008


Roughing Ground Positive H o n ed Right
& 90° 675 475
.005 .004
970 480

Toolholder (Metric)
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Milling
Tooling Page References
Pages: E-110 to E-111 /
Pages: E-112 / E-154 Page: E-113 Page: E-114 Page: E-115 Pages: E-116 / E-155
E-152 to E-153
Spare Parts
Milling

High Postive 90° Extended 90° High Positive 15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-43
®

APHX Positive 85° Parallelogram Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

APHX-1003-PDFR
APHX-1003-PDFR APHX-1003-PDFR D K 25M C2 M20 / K25 Uncoated .263 .410 .1370 .019 .110  

APHX-1003-PDFR D V K 25M C2 M20 / K25 PVD TiN   

APHX-1003-PDFR D A S K 25M C2-6 M20 / K25 PVD TiAlN ML  

APHX-1003-PDFR D LX 410M C3 K 10 PVD TiB2 

APHX-1604-PDFR
Milling Inserts

APHX-1604-PDFR
APHX-1604-PDFR D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173  

APHX-1604-PDFR D V K 25M C2 M20 / K25 PVD TiN   

APHX-1604-PDFR D A S K 25M C2-6 M20 / K25 PVD TiAlN ML  

APHX-1604-PDFR D LX 410M C3 K 10 PVD TiB2 

APHX-160416-PDFR
APHX-160416-PDFR APHX-160416-PDFR D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .062 .173 

APHX-160416-PDFR D V K 25M C2 M20 / K25 PVD TiN 


Toolholder (Inch)

APHX-160416-PDFR D LX 410M C3 K 10 PVD TiB2 


Milling

APHX1-1604-PDER
APHX1-1604-PDER D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173  

APHX1-1604-PDER DHCP35M C5 P35 / M30 CVD ML  

APHX1-1604-PDER D A S P 20M C5-6 P20 / M15 PVD TiAlN ML  

APHX1-1604- APHX1-1604-PDER D A S K 25M C2-6 M15 / K20 PVD TiAlN ML  


PDFR/ER APHX1-1604-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML  
Toolholder (Metric)

APHX1-1604-PDER DHK425M C2-6 M30 / K30 PVD Heat Resist.  

APHX1-1604-PDER DOX425M * C2 K 30 PVD Al2O3 


Milling

APHX1-1604-PDFR
APHX1-1604-PDFR D K 10M C3 M10 / K10 Uncoated .375 .625 .1875 .031 .173  

APHX1-1604-PDFR D LX 410M C3 K 10 PVD TiB2 

APHX1-1604-PDFR D K 25M C2 M20 / K25 Uncoated 

APHX1-1604-PDFR D A S K 25M C2-6 M20 / K25 PVD TiAlN ML 

* For roughing high Silicon Aluminum >12.2% *  - First Choice  - Alternative Choice

APHX Quick Reference Chart


Important!!!  - First Choice
Spare Parts

Uncoated H eat
For optimum results, select  - Alternative Choice All Around Performance <——— Wear Resistance —— High Peformance —— Toughness ——>
Economy Resistant
Milling

the milling insert grade Cutting Speed Low Medium High High High High High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet Wet Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D V K 25M D H C P 35M DASP20M DASK25M D L X 410M DOX425M DASP35M D H K 425M
• Cutting speed Alloy Steel   
• Cutting condition Stainless Steel      
• Insert geometry Cast Iron  
• Insert chipbreaker Aluminum     
• Edge preparation High Temper Alloy     

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-44
®

APHX Positive 85° Parallelogram Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

15°, 30°, 45°, 75°, .008 .004


Finishing to Medium Ground High Positive Sharp Right
& 90° 1250 80
.006 .008 .004
640 2000 80

F
.006 .004
875 225
.004
2250
11°

Milling Inserts
15°, 30°, 45°, 75°, .008 .004
Finishing to Medium Ground High Positive Sharp Right
& 90° 1250 80
.004 .008 .004
640 2000 80

F .006
875
.004
.004
225

11° 2250

Medium to 15°, 30°, 45°, 75°, RADIUS .005


Ground High Positive Sharp Right
Roughing & 90° 1250
11°
HOLE .005
2000

Toolholder (Inch)
F
M
.004
R 2200

Milling
11° I.C.
THICK

Finishing to 15°, 30°, 45°, 75°, .008 .004


Ground High Positive H o n ed Right
Roughing & 90° 1250 80
.004 .008
875 475
.004 .004
1090 475
F
M .006 .004
R 875 225
.005 .004
970 480

Toolholder (Metric)
.007 .005
685 120
.008
400

Milling
Finishing to 15°, 30°, 45°, 75°, .004 .003
Ground High Positive Sharp Right
Roughing & 90° 1750 100
.004
2250
F

F
M .008
R 1250
.004
225
11°

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.
Pages: E-110 to E-111 /
Spare Parts

Pages: E-112 / E-154 Page: E-113 Page: E-114 Page: E-115 Pages: E-116 / E-155
E-152 to E-153
Milling

High Positive 90° Extended 90° High Positive15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-45
®

APHW Positive 85° Parallelogram Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

APHW-100304-PDER APHW-100304-PDER
APHW-100304-PDER DK10M C3 K 10 Uncoated .263 .410 .1370 .015 .110 

APHW-100304-PDER DASK10M C3-8 K 10 PVD TiAlN ML 

APHW-100304-PDER DHK410M C8 K 10 PVD Heat Resist. 

APHW-100308-PDER
APHW-100308-PDER
Milling Inserts

APHW-100308-PDER DK10M C3 K 10 Uncoated .263 .410 .1370 .031 .110 

APHW-100308-PDER DASK10M C3-8 K 10 PVD TiAlN ML 

APHW-100308-PDER DHK410M C8 K 10 PVD Heat Resist. 

APHW-100312-PDER APHW-100312-PDER
APHW-100312-PDER DK10M C3 M10 / K10 Uncoated .263 .410 .1370 .047 .110   

APHW-100312-PDER DASK10M C3-8 M10 / K10 PVD TiAlN ML    

APHW-100312-PDER DHK410M C8 M10 / K10 PVD Heat Resist.    


Toolholder (Inch)
Milling

APHW-100316-PDER
APHW-100316-PDER APHW-100316-PDER DK10M C3 M10 / K10 Uncoated .263 .410 .1370 .062 .110   

APHW-100316-PDER DASK10M C3-8 M10 / K10 PVD TiAlN ML    

APHW-100316-PDER DHK410M C8 M10 / K10 PVD Heat Resist.    

APHW-1604-PDER
Toolholder (Metric)

APHW-1604-PDER D K 10M C3 K 10 Uncoated .375 .625 .1875 .015 .173 


APHW-1604-PDER
APHW-1604-PDER D A S K 10M C3-8 K 10 PVD TiAlN ML 
Milling

APHW-1604-PDER D K 25M C2 K 25 Uncoated 

APHW-1604-PDER D A S K 25M C2-6 K 25 PVD TiAlN ML 

APHW-1604-PDER DHK425M C2-6 K 30 PVD Heat Resist. 

*  - First Choice  - Alternative Choice

APHW Positive Milling Insert Quick Reference Chart


Important!!!  - First Choice
Spare Parts

Uncoated Economy <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
For optimum results, select  - Alternative Choice
Milling

the milling insert grade Cutting Speed Low High High Medium Medium
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M DASK10M DASK25M D H K 410M D H K 425M
• Cutting speed Alloy Steel  
• Cutting condition Stainless Steel  
• Insert geometry Cast Iron      
• Insert chipbreaker Aluminum 
• Edge preparation High Temper Alloy   

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-46
®

APHW Positive 85° Parallelogram Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to 15°, 30°, 45°, 75°, .004


Ground N one H o n ed Right
Roughing & 90° 450
F
.015 .003
Rad. 1125
M
R .007
685
90°

Finishing to 15°, 30°, 45°, 75°,

Milling Inserts
Ground N one H o n ed Right .004
Roughing & 90° 450
.003
.031 1125
F Rad.
M .007
R 685

90°

Medium to 15°, 30°, 45°, 75°, .004 .008 .004


Ground N one Right
Roughing & 90° 450 1250 80
RADIUS
HOLE
.003 .006 .003 .004
11° 620 875 1125 225
.004 .007 .007 .005

Toolholder (Inch)
550 685 685 120

Milling
Medium to I.C.
15°, 30°, 45°, 75°, THICK .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80
.003 .006 .003 .004
.062 620 875 1125 225
Rad.
.004 .007 .007 .005
550 685 685 120

90°

Finishing to 15°, 30°, 45°, 75°, .004

Toolholder (Metric)
Ground N one H o n ed Right
Roughing & 90° 450
.003
1125

Milling
.015 .008
F Rad.
M 330
R .006
875
90° .007
685

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.
Pages: E-110 to E-111 /
Pages: E-112 / E-154 Page: E-113 Page: E-114 Page: E-115 Pages: E-116 / E-155
E-152 to E-153
Spare Parts
Milling

High Positive 90° Extended 90° High Positive15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-47
®

APHW Positive 85° Parallelogram Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

APHW-1604-PDSR
APHW-1604-PDSR APHW-1604-PDSR D K 25M C2 K 25 Uncoated .375 .625 .1875 .015 .173 

APHW-1604-PDSR D A S K 25M C2-6 K 25 PVD TiAlN ML 

APHW-1604-PDSR DHK425M C2-6 K 30 PVD Heat Resist. 


Milling Inserts

APHW-160408-PDER
APHW-160408-PDER
APHW-160408-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .031 .173   

APHW-160408-PDER DASK10M C3-8 K 10 PVD TiAlN ML   

APHW-160408-PDER DHK410M C8 K 10 PVD Heat Resist.   

APHW-160408-PDER DP35M C5 P35 / M30 Uncoated  

APHW-160408-PDER DHCP35M C5 P35 / M30 CVD ML  

APHW-160416-PDER
APHW-160416-PDER
APHW-160416-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .062 .173   
Toolholder (Inch)

APHW-160416-PDER DASK10M C3-8 K 10 PVD TiAlN ML   

APHW-160416-PDER DHK410M C8 K 10 PVD Heat Resist.   


Milling

APHW-160416-PDER DP35M C5 P35 / M30 Uncoated  

APHW-160416-PDER DHCP35M C5 P35 / M30 CVD ML  

APHW-160432-PDER
APHW-160432-PDER APHW-160432-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .125 .173   

APHW-160432-PDER DASK10M C3-8 K 10 PVD TiAlN ML   

APHW-160432-PDER DHK410M C8 K 10 PVD Heat Resist.   

APHW-160432-PDER DP35M C5 P35 / M30 Uncoated  


Toolholder (Metric)

APHW-160432-PDER DHCP35M C5 P35 / M30 CVD ML  

APHW-160448-PDER
APHW-160448-PDER
Milling

APHW-160448-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .187 .173   

APHW-160448-PDER DASK10M C3-8 K 10 PVD TiAlN ML   

APHW-160448-PDER DHK410M C8 K 10 PVD Heat Resist.   

APHW-160448-PDER DP35M C5 P35 / M30 Uncoated  

APHW-160448-PDER DHCP35M C5 P35 / M30 CVD ML  


*  - First Choice  - Alternative Choice

APHW Positive Milling Insert Quick Reference Chart


Important!!!
Spare Parts

 - First Choice All Around


For optimum results, select Uncoated Economy High Peformance Heat Resistance
 - Alternative Choice Performance
Milling

the milling insert grade


Cutting Speed Low Low Medium High High Medium Medium
according to:
Cutting Condition Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 35M DASK10M DASK25M D H K 410M D H K 425M
• Cutting speed Alloy Steel     
• Cutting condition Stainless Steel     
• Insert geometry Cast Iron      
• Insert chipbreaker Aluminum 
• Edge preparation High Temper Alloy     

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-48
®

APHW Positive 85° Parallelogram Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

15°, 30°, 45°, 75°, Chamfered & .008


Roughing Ground N one Right
& 90° H o n ed 330
.008
875
.015 .007

S
Rad. 685

90° 11°

Milling Inserts
Finishing to 15°, 30°, 45°, 75°, .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80
.006 .003 .004
.031 875 1125 225
F Rad.
M .007 .007 .005
R 685 685 120
.008 .008
310 310
90°
.004 .004
RADIUS 875 520
HOLE
11°
Medium to 15°, 30°, 45°, 75°, .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80

Toolholder (Inch)
.006 .003 .004
.062 875 1125 225
Rad.
.007 .007 .005

Milling
I.C. 685 685 120
THICK .008 .008
310 310
90°
.004 .004
875 520

Medium to 15°, 30°, 45°, 75°, .004 .008 .004


Ground N one H o n ed Right
Roughing & 90° 450 1250 80
.006 .003 .004
.125 875 1125 225
Rad.
.007 .007 .005
685 685 120
.008 .008
310 310

Toolholder (Metric)
90°
.004 .004
875 520

Milling
Medium to 15°, 30°, 45°, 75°, .004 .008 .004
Ground N one H o n ed Right
Roughing & 90° 450 1250 80
.006 .003 .004
.187 875 1125 225
Rad.
.007 .007 .005
685 685 120
.008 .008
90° 310 310
.004 .004
875 520
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.

Pages: E-110 to E-111 /


Pages: E-112 / E-154 Page: E-113 Page: E-114 Page: E-115 Pages: E-116 / E-155
E-152 to E-153
Spare Parts
Milling

High Positive 90° Extended 90° High Positive 15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-49
®

SD Square Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

SDGW- Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
322 / 422-EN Dia.

SDGW-322 / 422-EN
SDGW-322-EN D K 25M C2 K 25 Uncoated .375 --- .125 .0312 .158   

SDGW-322-EN D V P 56M C5-6 P35 / M30 PVD TiN   

SDGW-422-EN D K 25M C2 K 25 Uncoated .500 --- .125 .0312 .173   


SDHW -
SDGW-422-EN D V P 56M C5-6 P35 / M30 PVD TiN   
090308-EN
Hole
SDHW-090308-EN I.C. Len. Thick M
Dia.
Milling Inserts

SDHW-090308-EN D K 25M C2 K 25 Uncoated .375 --- .125 .065 .173   

SDHW-090308-EN D A S K 25M C2-6 M15 /K20 PVD TiALN   

SDHW-090308-EN D V P 56M C5-6 P35 / M30 PVD TiN   

SDHW -
12T308-EN
SDHW-12T308-EN
SDHW-12T308-EN D K 25M C2 K 25 Uncoated .500 --- .156 .079 .220   

SDHW-12T308-EN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML   

SDHW-12T308-EN D V P 56M C5-6 P35 / M30 PVD TiN   


Toolholder (Inch)

SDLX- SDHW-12T308-EN DHCP35M C5 P40 / M35 PVD Heat Resist.  


090308-EN Hole
SDLX-090308-EN I.C. Len. Thick Rad.
Milling

Dia.
SDLX-090308-EN D K 25M C2 K 25 Uncoated .375 --- .125 .0312 .173   

SDLX-090308-EN D A S K 25M C2-6 K 25 PVD TiALN  

SDLX-090308-EN DHCP35M C5 P35 / M30 CVD ML  

*  - First Choice  - Alternative Choice


Toolholder (Metric)
Milling

SD Positive Square Milling Insert Quick Reference Chart


Important!!!  - First Choice
Spare Parts

For optimum results, select  - Alternative Choice Uncoated Economy All Around Performance <—— Wear Resistance —— High Peformance —— Toughness ——>
Milling

the milling insert grade Cutting Speed Low Medium High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M D H P 435M
• Cutting speed Alloy Steel   
• Cutting condition Stainless Steel    
• Insert geometry Cast Iron   
• Insert chipbreaker Aluminum 
• Edge preparation High Temper Alloy  

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-50
®

SD Square Milling Insert Application Chart

Insert Style Cutting Data Application *


Insert Specifications
Geometry Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Medium Ground 15°, 45°, & 90° N one H o n ed Right .008 .008 .004
330 1250 80
.004 .004 .004
.0312 785 450 400
M Rad.
.008 .008 .004
330 1250 80
90°
.004 .004 .004
785 450 400

Milling Inserts
Medium to .008 .008 .004
Ground 15°, 45°, & 90° N one H o n ed Right
Roughing 330 1250 80
.006 .006 .004
875 875 225
M HOLE .004 .004 .004
R M
90° 785 450 400
25°

45°

I.C. .008 .008 .004


Medium Ground 15°, 45°, & 90° N one H o n ed Right
330 1250 80
THICK .006 .006 .004
875 875 225
M 15°
.004 .004 .004
90° 785 450 400

Toolholder (Inch)
.008 .006
825 390

Milling
Medium to .008 .008 .004
Molded 15°, 45°, & 90° Positive H o n ed Right RADIUS
Roughing 330 1250 80
HOLE
15° .006 .004
.0312 875 225
M Rad.
.007 .008
R 675 475
90°
I.C. THICK

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Toolholder (Metric)
Milling

Tooling Page References

Pages: E-95 / E-145 Page: E-104 Page: E-105 Page: E-106


Spare Parts
Milling

Double 45° Chamfer Mill 90° End Mill 45° Face Mill 15° Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-51
®

SD Square Convex Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Thick R ad .
Dia.

SDGX-09C__-E
SDGX-09C01-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0156 .173   
SDGX-
09C__-E SDGX-09C01-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-09C02-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0312 .173   

SDGX-09C02-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-09C03-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0469 .173   

SDGX-09C03-E D V K 25M C2 M20 / K25 PVD TiN    


Milling Inserts

SDGX-09C04-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0625 .173   

SDGX-09C04-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C__-E
SDGX-19C05-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .0781 .220   

SDGX-19C05-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C06-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .0937 .220   

SDGX-19C06-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C07-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1094 .220   

SDGX-19C07-E D V K 25M C2 M20 / K25 PVD TiN    


Toolholder (Inch)

SDGX-19C08-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1250 .220   

SDGX-19C08-E D V K 25M C2 M20 / K25 PVD TiN    


Milling

SDGX- SDGX-19C09-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1406 .220   
19C__-E SDGX-19C09-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C10-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1562 .220   

SDGX-19C10-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C11-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1719 .220   

SDGX-19C11-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C12-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1875 .220   
Toolholder (Metric)

SDGX-19C12-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C13-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2031 .220   
Milling

SDGX-19C13-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C14-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2187 .220   

SDGX-19C14-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C15-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2344 .220   

SDGX-19C15-E D V K 25M C2 M20 / K25 PVD TiN    

SDGX-19C16-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .2500 .220   

SDGX-19C16-E D V K 25M C2 M20 / K25 PVD TiN    


*  - First Choice  - Alternative Choice
SD Positive Square Milling Insert Quick Reference Chart
Important!!!
Spare Parts

For optimum results, select  - First Choice All Around Performance


Milling

the milling insert grade  - Alternative Choice


according to: Cutting Speed Medium Medium
Cutting Condition Wet Wet
• Material
Material D V P 56M D V K 25M
• Cutting speed Alloy Steel 
• Cutting condition Stainless Steel  
• Insert geometry Cast Iron  
• Insert chipbreaker Aluminum 
• Edge preparation High Temper Alloy 

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-52
®

SD Square Convex Milling Insert Application Chart

Insert Style Cutting Data Application *


Insert Specifications
Geometry Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Medium Ground N one N one H o n ed Right .004 .004 .004


785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
M .004 .004 .004
785 450 400
.004 .006 .008 .004

Milling Inserts
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80

Medium Ground N one N one H o n ed Right .004 .004 .004


785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
RADIUS

Toolholder (Inch)
HOLE 640 525 2000 80
15° .004 .004 .004
785 450 400
.004 .006 .008 .004

Milling
640 525 2000 80
.004 .004 .004
I.C.
785 450 400
THICK .004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
M .004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400

Toolholder (Metric)
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400

Milling
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a full radius depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.
Spare Parts

Pages: E-90 / E-140


Milling

Convex Radius End Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-53
®

SE Square Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick M
Dia.
SEKT- SEKT-1204-AFER
1204-AFER
SEKT-1204-AFER DHCP25M C5-6 P25 / M20 CVD ML .500 --- .1875 .063 .220  

SEHX-1204-AFEN
SEHX-1204-
Milling Inserts

AFEN SEHX-1204-AFEN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .063 .220  

SEHX-1204-AFEN DHCP35M C5 P35 / M30 CVD ML  

SEHX-1204-AFEN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML  

SEHX-1204-AFEN D A S P 35M C5 P35 / M30 PVD TiAlN ML  

SEHX-1204-AFEN DOX425M * C2 K 30 PVD Al2O3 


SEHX-1204- SEHX-1204-AFFN
AFFN
SEHX-1204-AFFN D K 10M C3 M10 / K10 Uncoated .500 --- .1875 .063 .220  

SEHX-1204-AFFN D LX 410M C3 K 10 PVD TiB2 


Toolholder (Inch)
Milling

SELT-1204-EN SELT-1204-EN
SELT-1204-EN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .063 .220  

SELT-1204-EN DHCP25M C5-6 P25 / M20 CVD ML  

SELT-1204-EN DHCP35M C5 P35 / M30 CVD ML  

SELT-1204-EN DHK425M C6 M30 / K30 PVD Heat Resist.   

SEHT- SEHT-1204-AFSN
1204-AFSN SEHT-1204-AFSN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220 

SEHT-1204-AFSN DHCP35M C5 P35 / M30 CVD ML  


Toolholder (Metric)

SEHT-1204-AFSN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML  


Milling

* For roughing high Silicon Aluminum >12.2% *  - First Choice  - Alternative Choice

SE Square Milling Insert Quick Reference Chart


Important!!! z - First Choice
Spare Parts

For optimum results, select Uncoated Economy All Around Performance <— Wear Resistance — High Peformance — Toughness —>
~ - Alternative Choice
Milling

the milling insert grade Cutting Speed Low Medium High High High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 25M D H C P 35M DASK25M D L X 410M DOX425M DASP35M
• Cutting speed Alloy Steel z z z
• Cutting condition Stainless Steel z z z ~
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum z z z z
• Edge preparation High Temper Alloy ~ ~ z

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-54
®

SE Square Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .004 .004


Molded 45° Positive H o n ed Right
Medium 875 520
F
M

45°

Milling Inserts
Finishing to .008 .004
Ground 45° Positive H o n ed Right
Medium 1250 80
.007 .008
F 675 475
M
.006 .004
875 225
45°
.005 .004
970 680
.008
400
HOLE
M
Finishing to .004 .003
Ground 45° Positive Sharp Right
Medium 25° 1750 100
F .002
M 45° 2250

Toolholder (Inch)
I.C.
45°

THICK

Milling
20°

Finishing Molded 45° Positive H o n ed Right .008 .004


330 80
F .004 .004
875 520
.007 .008
675 475
45°
.007 .007 .005
685 635 80

Medium to Chamfered & .008


Ground 45° Positive Right
Roughing H o n ed 330
.007 .008

Toolholder (Metric)
M 675 475
R
S .006
875
.006
875
45°

Milling
20°

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Tooling Page References

Page: E-117 Page: E-117


Spare Parts
Milling

45° Face Mill 45° Arbor Mount Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-55
®

SE Square & Octagon Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick M
SEHW- Dia.
1204-AFEN SEHW-1204-AFEN
SEHW-1204-AFEN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220  

SEHW-1204-AFEN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML   

SEHW-1204-AFEN DHCP25M C5-6 P25 / M20 CVD ML  

SEHW-1204-AFEN DHCP35M C5 P35 / M30 CVD ML  

SEHW- SEHW-1204-AFEN DHCP40M C5 P40 / M35 CVD ML   


1204-AFSN
Milling Inserts

SEHW-1204-AFSN
SEHW-1204-AFSN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220 

SEHW-1204-AFSN DHCP35M C5 P35 / M30 CVD ML  

SEHW-1204-AFSN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML  

OEMT-
Hole
050410-SN OEMT-050410-SN I.C. Len. Thick Rad.
Dia.
OEMT-050410-SN DHCP35M C2 K 25 CVD ML .500 .197 .1875 .039 .177  

OEMT-050410-SN D A S P 35M C5 P35 / M30 PVD TiAlN ML  


Toolholder (Inch)

OEET-
Milling

050410-EN
OEET-050410-EN
OEET-050410-EN DHCP35M C2 K 25 CVD ML .500 .197 .1875 .039 .177  

OEET-050410-EN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML   

OEET-050410-EN D A S P 35M C5 P35 / M30 PVD TiAlN ML  

OEET- OEET-050410-FN
050410-FN OEET-050410-FN D K 25M C2 K 25 Uncoated .500 .197 .1875 .039 .177  
Toolholder (Metric)

OEET-050410-FN D LX 410M C3 K 10 PVD TiB2  


Milling

OEEW -
OEEW-050410-EN
050410-EN OEEW-050410-EN D K 10M C3 M10 / K10 Uncoated .500 .197 .1875 .039 .177 

OEEW-050410-EN D A S K 10M C3-8 K 10 PVD TiAlN ML 

*  - First Choice  - Alternative Choice


SE Square and Octagon Milling Insert Quick Reference Chart
Important!!!  - First Choice
Spare Parts

High H eat
Uncoated Economy All Around Performance
For optimum results, select  - Alternative Choice Peformance Resistance
Milling

the milling insert grade Cutting Speed Low Medium High High High High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 25M D H C P 35M D H C P 40M DASK10M DASK25M D L X 410M DASP35M D H P 435M
• Cutting speed Alloy Steel     
• Cutting condition Stainless Steel      
• Insert geometry Cast Iron     
• Insert chipbreaker Aluminum  
• Edge preparation High Temper Alloy   

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-56
®

SE Sqaure & Octagon Milling Insert Application Chart

Cutting Cutting Data Application *


Cutting Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation Alloy less Temper
E dge Iron num
I.C. Leading Cutting Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Medium to .008 .004


Ground 45° N one H o n ed Right
Roughing 330 80
.006 .006 .004
875 875 225
M HOLE .007 .004
R M 675 520
25° .007 .008
45°
675 475
45° .008 .007 .008
555 325 1125

Milling Inserts
I.C.

Chamfered & .008


Roughing Ground 45° N one Right THICK
H o n ed 330
20° .007 .008
R 675 475
.006 .006
875 875
45°
.008 .006
825 390

Medium to Chamfered & .007 .008


Molded 45° Positive Right
Finishing H o n ed 675 475
F .039 .005 .002
M Rad. 970 775
S

Toolholder (Inch)
45°
20°

Milling
Medium to .007 .008
Ground 45° Positive H o n ed Right
Finishing HOLE 675 475
20°
M F .006 .006 .004
.039 875 875 225
Rad.
.005 .002
970 775
45°
I.C.
THICK

Medium to .004 .004


Ground 45° Positive Sharp Right
Finishing 1125 80

Toolholder (Metric)
F .039
.004
M 2250
Rad.

Milling
45°

Medium to .004
Ground 45° N one H o n ed Right
Finishing 450
F .003
M .039 1125
Rad.

45°

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth. Tooling Page References
Spare Parts

Pages: E-119 / E-160 Page: E-117 Page: E-117


Milling

45° Face Mill 45° Face Mill 45° Arbor Mount Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-57
®

RE & RD Round Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

REMX-13M5MO-SN REMX-13M5MO-SN
REMX-13M5MO-SN DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .177  

REMX-13M5MO-SN D A S P 35M C5 P35 / M30 PVD TiALN ML .500 --- .1875 --- .177  

RDHW-0501MO-SN
 
Milling Inserts

RDHW-0501MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .196 --- .0625 --- .087

RDHW-0501MO-SN D A S P 20M C5-6 P20 / M15 PVD TiALN ML  

RDHW-0501MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.  

RDHW-0702MO-SN
RDHW-0702MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .275 --- .0938 --- .112  

RDHW-0702MO-SN D A S P 20M C5-6 P20 / M15 PVD TiALN ML  


RDHW-_MO-E/SN RDHW-0702MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.  
Toolholder (Inch)

RDHW-0802 / 1003MO-SN
RDHW-0802MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .315 --- .0938 --- .134   
Milling

RDHW-0802MO-SN DHCP35M C5 P35 / M30 PVD ML  

RDHW-1003MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .393 --- .1250 ---- .173  

RDHW-1003MO-SN D A S P 20M C5-6 P20 / M15 PVD TiALN ML  

RDHW-1003MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.  

RDHW-10T3MO-E/SN
RDHW-10T3MO-EN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1563 --- .173   

RDHW-10T3MO-EN DHCP25M C5-6 P25 / M20 PVD ML  


Toolholder (Metric)

RDHW-10T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1563 --- .173   

RDHW-10T3MO-SN DHCP35M C5 P35 / M30 CVD ML  


Milling

*  - First Choice  - Alternative Choice

RD Round Milling Insert Quick Reference Chart


Important!!!  - First Choice
Spare Parts

H eat
For optimum results, select All Around Performance <—— Wear Resistance —— High Peformance —— Toughness ——>
 - Alternative Choice Resistance
Milling

the milling insert grade Cutting Speed Medium High High High Medium
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D H C P 25M D V P 56M D H C P 35M DASK10M DASP20M DASP35M D H P 435M
• Cutting speed Alloy Steel      
• Cutting condition Stainless Steel       
• Insert geometry Cast Iron  
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-58
®

RE & RD Round Milling Insert Application Chart

C utting C utting D ata Application *


Insert Specifications
Application Insert
D imensions Steel Stain- H igh

Technical Data
C ast Alumi-
Operation E dge Alloy less Temper
I.C . Leading C utting Iron num
C hipbreaker Preparation / Steel Steel Alloy

Milling
Finish Angle D irection
R elief Angle

Finishing to C hamfered & .004 .004


Ground N one N one R ight
R oughing H o n ed / H o n ed HOLE 875 520
20°
.004 .004 .004
785 450 400
M
S
.004 .004 .004
785 450 400
.007 .008
I.C. 675 475
20° THICK .003
1125
.004 .004
1090 640

Milling Inserts
FinisM
hing to .004 .004
Ground N one N one H o n ed R ight
R oughing 450 1450
.005 .003
1125 310
.004 .004 .004
875 460 400
.007 .008
675 475

Finishing to C hamfered & .004 .008


Ground N one H igh Positive R ight

Toolholder (Inch)
R oughing H o n ed 690 475
HOLE
15° .004 .004
875 460

Milling
.007 .008
675 475

M
I.C.
R THICK
Finishing to C hamfered & .004 .008
Ground N one H igh Positive R ight
R oughing H o n ed 690 475
.004 .004
875 460
.007 .008
675 475

Toolholder (Metric)
Finishing to C hamfered & .004 .004
F Ground N one H igh Positive R ight
R ouM
ghing H o n ed 875 460
R .007 .008
675 475

Milling
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Tooling Page References

Pages: E-107 / E-162 Page: E-121 Page: E-121


Spare Parts
Milling

Round End Mill Round Face Mill Round Arbor Mount Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-59
®

RD Round Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

RDHW-12T3MO-E/SN
RDHW-12T3MO-EN DHCP25M C5-6 P25 / M20 PVD ML .472 --- .1563 --- .173  
RDHW-12T3MO-E/SN
RDHW-12T3MO-EN D V P 56M C5-6 P35 / M30 PVD TiN   

RDHW-12T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1563 --- .173   

RDHW-12T3MO-SN DHCP35M C5 P35 / M30 PVD ML  

RDHW-12T3MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML  


Milling Inserts

RDHW-12T3MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.  

RDHW-1204MO-EN
RDHW-1204MO-EN D K 10M C3 M10 / K10 Uncoated .472 --- .1875 --- .220  
RDHW-1204MO-EN
RDHW-1204MO-EN D A S K 10M C3-8 M10 / K10 PVD TiAlN ML  

RDHW-1204MO-EN D V P 56M C5-6 P35 / M30 PVD TiN   

RDHW-1204MO-EN DHCP35M C5 P35 / M30 CVD ML  

RDET-0802 /
1003MO-SN RDET-0802 / 1003MO-SN
Toolholder (Inch)

RDET-0802MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .315 --- .0938 --- .134  
Milling

RDET-1003MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1250 --- .173  

RDET-1003MO-SN DHCP35M C5 P35 / M30 CVD ML  

RDET-10T3 / RDET-10T3 / 12T3MO-SN


12T3MO-SN
RDET-10T3MO-SN DHCP35M C5 P35 / M30 CVD ML .393 --- .1563 --- .173  

RDET-12T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1563 --- .173  

RDET-12T3MO-SN DHCP35M C5 P35 / M30 CVD ML  


Toolholder (Metric)

RDEX-1204MO-SN
RDEX-1204MO-SN
Milling

RDEX-1204MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1875 --- .173  

RDEX-1204MO-SN DHCP35M C5 P35 / M30 CVD ML  

*  - First Choice  - Alternative Choice

RD Round Milling Insert Quick Reference Chart


Important!!!
Spare Parts

 - First Choice
For optimum results, select Uncoated Economy All Around Performance High Peformance
 - Alternative Choice
Milling

the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 10M D V P 56M D H C P 35M DASK10M
• Cutting speed Alloy Steel  
• Cutting condition Stainless Steel  
• Insert geometry Cast Iron   
• Insert chipbreaker Aluminum 
• Edge preparation High Temper Alloy 

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-60
®

RD Round Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to Chamfered & .004 .004


Ground N one N one Right
Roughing H o n ed / H o n ed 875 520
.004 .004 .004
785 450 400
.004 .004 .004
F 785 450 400
M
R .007 .008
675 475
.003
HOLE 1125

Milling Inserts
15° .004 .004
1090 640

Finishing to .004 .004


Ground N one N one H o n ed Right
Roughing I.C.
450 1450
THICK .005 .003
1125 310
.004 .004 .004
F 875 460 400
M
R .007 .008
675 475

Toolholder (Inch)
Finishing to Chamfered & .004 .008
Ground N one High Positive Right
Roughing H o n ed 690 475

Milling
.004 .004
F 875 460
M
R .007 .008
675 475

Finishing to Chamfered & HOLE .004 .008


Ground N one High Positive Right 15°
Roughing H o n ed 690 475
.004 .004
F 875 460
M
R .007 .008
675 475

Toolholder (Metric)
I.C.
THICK

Milling
Finishing to Chamfered & .004 .004
Ground N one High Positive Right
Roughing H o n ed 875 460
.007 .008
F 675 475
M
R

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Tooling Page References


Spare Parts

Pages: E-107 / E-162 Page: E-121 Page: E-121


Milling

Round End Mill Round Face Mill Round Arbor Mount Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-61
®

RP Round Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
RPET- Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
1204MO-EN
RPET-1204MO-EN
RPET-1204MO-EN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173 

RPET-1204MO-EN DHCP35M C5 P35 / M30 CVD ML  

RPET-1204MO-EN D A S K 25M C2-6 M20 / K25 PVD TiALN ML  

RPGT-
RPGT-0602MO-EN
0602MO-EN
Milling Inserts

RPGT-0602MO-EN D K 25M C2 K 25 Uncoated .236 ---- .0938 ---- .130 

RPGT-0602MO-EN D LX 410M C3 K 10 PVD TiB2 

RPGT-0602MO-EN DHCP35M C5 P35 / M30 CVD ML  

RPGT-
RPGT-0803MO-EN
0803MO-EN RPGT-0803MO-EN D K 25M C2 K 25 Uncoated .315 ---- .1250 ---- .134 

RPGT-0803MO-EN DHCP35M C5 P35 / M30 CVD ML  

RPGT-0803MO-EN D LX 410M C3 K 10 PVD TiB2 

RPGT-0803MO-EN D A S K 25M C2-6 M20 PVD TiALN ML 


Toolholder (Inch)

RPGT-0803MO-EN D A S P 35M C5 P35 / M30 PVD TiALN ML  


Milling

RPGT-10T3MO-EN
RPGT- RPGT-10T3MO-EN D K 25M C2 K 25 Uncoated .394 ---- .1563 ---- .173  
10T3MO-EN RPGT-10T3MO-EN D A S K 25M C2-6 M20 / K25 PVD TiALN ML  

RPGT-10T3MO-EN D LX 410M C3 K 10 PVD TiB2 

RPGT-10T3MO-EN DHK425M C2-6 M30 / K30 PVD Heat Resist  

RPGT-10T3MO-EN DHCP25M C5-6 P25 / M20 CVD ML  

RPGT-10T3MO-EN DHCP35M C5 P35 / M30 CVD ML  


Toolholder (Metric)

RPGT-1204MO-EN / FN
RPGT- RPGT-1204MO-EN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173  
1204MO-EN / FN
Milling

RPGT-1204MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML 

RPGT-1204MO-FN D K 25M C2 K 25 Uncoated 

RPGT-1204MO-FN D LX 410M C3 K 10 PVD TiB2 

*  - First Choice  - Alternative Choice

RP Round Milling Insert Quick Reference Chart


Important!!!  - First Choice
Spare Parts

Uncoated
For optimum results, select All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
 - Alternative Choice Economy
Milling

the milling insert grade


according to: Cutting Speed Low Medium Medium High High High High
Cutting Condition Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material
Material D K 25M D H C P 25M D H C P 35M D L X 410M DASK25M DASP35M D H K 425M D H P 435M
• Cutting speed Alloy Steel    
• Cutting condition
Stainless Steel      
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum  
• Edge preparation High Temper Alloy   

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-62
®

RP Round Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .008
Molded N one High Positive H o n ed Right
Medium 1250
.007 .008
F 675 425
M
.006 .004
875 225

Finishing to

Milling Inserts
Molded N one High Positive H o n ed Right .008
Medium 1250
.004
F 2250
M
.007 .008
675 425

Finishing to .008
Molded N one High Positive H o n ed Right
Medium 1250
.007 .008
675 520
F .004
M
HOLE
2250
11° .006

Toolholder (Inch)
875
.005 .002
970 775

Milling
I.C.
Finishing to THICK .008 .004
Molded N one High Positive H o n ed Right
Medium 1250 80
.006 .004
875 225
.004
F 2250
M
.007 .005
685 120
.004 .004
875 520
.007 .008
675 425

Toolholder (Metric)
Finishing to .008 .004
Molded N one High Positive Honed / Sharp Right
Medium 1250 80

Milling
.004
225
.004
F 2250
M
.008
1000

F
11°

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth. Tooling Page References
Pages: E-120 / E-161
Spare Parts
Milling

Round Arbor Mount Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-63
®

RP Round Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

RPMT-
Hole
0803MO-EN Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

RPMT-0803MO-EN
RPMT-0803MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML .315 ---- .1250 ---- .134  

RPMT-0803MO-EN DHCP25M C5-6 P25 / M20 CVD ML  

RPMT-0803MO-EN DHCP35M C5 P35 / M30 CVD ML  


RPMT-
1003MO-EN
RPMT-1003MO-EN
 
Milling Inserts

RPMT-1003MO-EN DHCP25M C5-6 P25 / M20 CVD ML .394 ---- .1250 ---- .173

RPMT-1003MO-EN DHCP35M C5 P35 / M30 CVD ML   

RPMT-
10T3MO-EN RPMT-10T3MO-EN
RPMT-10T3MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML .394 ---- .1563 ---- .173  

RPMT-10T3MO-EN DHCP25M C5-6 P25 / M20 CVD ML  

RPMT-10T3MO-EN DHCP35M C5 P35 / M30 CVD ML  


Toolholder (Inch)

RPMX- RPMX-1204MO-SN
1204MO-SN
RPMX-1204MO-SN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173 
Milling

RPMX-1204MO-SN DHCP25M C5-6 P25 / M20 CVD ML  

RPMX-1204MO-SN DHCP35M C5 P35 / M30 CVD ML  

RPMX-1204MO-SN D A S K 25M C2-6 M20 / K25 PVD TiALN ML  

RPMW-
1003MO-EN RPMW-1003MO-EN
RPMW-1003MO-EN DHCP25M C5-6 P25 / M20 CVD ML .394 ---- .1250 ---- .173  

RPMW-1003MO-EN DHCP35M C5 P35 / M30 CVD ML  


Toolholder (Metric)
Milling

RPMW- RPMW-1204MO-SN
1204MO-SN RPMW-1204MO-SN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173 

RPMW-1204MO-SN DHCP25M C5-6 P25 / M20 CVD ML  

RPMW-1204MO-SN DHCP35M C5 P35 / M30 CVD ML  

RPMW-1204MO-SN D A S K 25M C2-6 M20 / K25 PVD TiALN ML  

*  - First Choice  - Alternative Choice

RP Round Milling Insert Quick Reference Chart


Important!!! z - First Choice
Spare Parts

For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance Heat Resistance
Milling

the milling insert grade Cutting Speed Low Medium High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D K 25M D H C P 25M D H C P 35M DASK25M D H P 435M
• Cutting speed Alloy Steel z z z
• Cutting condition Stainless Steel z z z ~
• Insert geometry Cast Iron z z z z
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-64
®

RP Round Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .004 .005


Molded N one Positive H o n ed Right
Medium 710 875
.004 .004

E
F 875 520
M
.007 .008
675 520
11°

Finishing to .004 .004

Milling Inserts
Molded N one Positive H o n ed Right
Medium 875 520
.007 .008 .007

E
F 675 520 685
M

11° HOLE
11°

Finishing to .004 .005


Molded N one Positive H o n ed Right
Medium 710 875
.004 .004

E
F 875 520
M I.C.
THICK .007 .008
675 520
11°

Toolholder (Inch)
Chamfered & .016
Roughing Molded N one Positive Right

Milling
H o n ed 180
.006 .006
725 295
.014 .012
S
R
425 180
.009 .009
350 350
11°

Finishing to .004 .004


Molded N one N one H o n ed Right
Medium 875 520
.007 .008

E
F 675 520
M

Toolholder (Metric)
HOLE
11° 11°

Milling
Chamfered & .016
Roughing Molded N one N one Right
H o n ed 180
I.C. .006 .006
THICK 725 295
R .014 .012
S 425 180
.009 .009
350 350
11°

Tooling Page References


Pages: E-120 / E-161
* When setting initial cutting conditions, consider the following:
Spare Parts

Suggested starting conditions are based on a .100 axial depth of cut.


Milling

Cutting speed should be adjusted for a greater or lesser depth.

Round Arbor Mount Face Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-65
®

KW Copy Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications Steel Stain- High
Technical Data

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Diam. Len. Thick Rad. a hMAX
Dorian ANSI ISO Dia.
(MM) (MM) (MM) (MM) (MM) (MM)
(MM)
KWR-_
KWR-_ KWR-08 8,0 9,5 2,0 --- --- --- 3,0

KWR-10 D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 --- --- --- 4,0    
KWR-12 12,0 12,0 2,5 --- --- --- 5,0

KWR-16 16,0 14,0 3,0 --- --- --- 5,0

KWR-20 20,0 16,0 3,0 --- --- --- 5,0

KWR-25 DHCP35M C5 P35 / M30 CVD ML 25,0 21,5 4,0 --- --- --- 6,0 

KWR-__-F
Milling Inserts

KWR-32 32,0 25,9 5,0 --- --- --- 8,0

KWR-__-F
KWR-10-F 10,0 11,5 2,5 --- --- --- 4,0

KWR-12-F D K 10M C3 M10 / K10 Uncoated 12,0 12,0 2,5 --- --- --- 5,0   
KWR-16-F 16,0 14,0 3,0 --- --- --- 5,0

KWR-20-F D V K 10M C3 M10 / K10 PVD TiN 20,0 16,0 3,0 --- --- --- 5,0   
KWR-25-F 25,0 21,5 4,0 --- --- --- 6,0
KWF-_
KWR-32-F D LX 410M C3 K 10 PVD TiB2 32,0 25,9 5,0 --- --- --- 8,0 

KWF-_
KWF-08 8,0 9,5 2,0 0,6 --- --- 3,0

   
Toolholder (Inch)

KWF-10 D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 0,8 --- --- 4,0

KWF-12 12,0 12,0 2,5 1,0 --- --- 5,0


KWF-__-F
Milling

KWF-16 DHCP35M C5 P35 / M30 CVD ML 16,0 14,0 3,0 1,3 --- --- 5,0 
KWF-20 20,0 16,0 3,0 1,6 --- --- 5,0

KWF-__-F
KWF-08-F 8,0 9,5 2,0 0,6 --- --- 3,0

KWF-10-F D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 0,8 --- --- 4,0    
KWF-12-F 12,0 12,0 2,5 1,0 --- --- 5,0
KWC-__-CH
KWF-16-F DHCP35M C5 P35 / M30 CVD ML 16,0 14,0 3,0 1,3 --- --- 5,0 
KWF-20-F 20,0 16,0 3,0 1,6 --- --- 5,0

KWC-__-CH
Toolholder (Metric)

KWC-1245-CH 12 12,0 2,5 --- 45° 3,0 5,0

KWC-1260-CH D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 --- 60° 5,0 5,0    
Milling

KWC-__-RI

KWC-__-RI
KWC-1215-RI 12 12,0 2,5 1,5 --- --- 5,0

KWC-1220-RI D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 2,0 --- --- 5,0    
KWC-1230-RI 12 12,0 2,5 3,0 --- --- 5,0
KWC-__-RE

KWC-__-RE
KWC-1210-RE 12 12,0 2,5 1,0 --- --- 5,0

KWC-1220-RE D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 2,0 --- --- 5,0    
Spare Parts

KWC-1230-RE 12 12,0 2,5 3,0 --- --- 5,0


Milling

Import ant!!!
For optimum results, select *  - First Choice  - Alternative Choice
the milling insert grade
KW Milling Insert Quick Reference Chart
according to:  - First Choice  - Alternative Choice All Around Performance High Peformance
• Material Cutting Speed Medium High High
• Cutting speed Cutting Condition Wet Wet-Dry Wet-Dry
• Cutting condition Material D H C P 35M D V K 10M D L X 410M
• Insert geometry Alloy Steel  
• Insert chipbreaker Aluminum  
• Edge preparation

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-66
®

KW Copy Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing Molded N one N one H o n ed Right


.004 .006 .008 .006
690 300 350 2000

.007
675

Milling Inserts
Finishing Molded N one Positive Sharp Right
.006 .008 .004
300 350 1450
F

F .006
300
.008
350
.006
2000


.002
2250

Finishing Molded N one N one H o n ed Right

Toolholder (Inch)
.004 .006 .008 .006
690 300 350 2000

Milling
.007
675

Finishing Molded N one Positive Sharp Right


.004 .006 .008 .006
690 300 350 2000

F .007
7° 675

Toolholder (Metric)
Finishing Molded N one N one H o n ed Right
.004 .006 .008 .006

Milling
690 300 350 2000

Finishing Molded N one N one H o n ed Right


.004 .006 .008 .006
690 300 350 2000

Finishing Molded N one N one H o n ed Right


.004 .006 .008 .006
Spare Parts

690 300 350 2000


Milling

Pages: E-127, E-130 /


* When setting initial cutting conditions, consider the following: Tooling Page References
E-167, E-170
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-67
®

60° Triangle Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

TDEX-110204-EN
TDEX-110204-EN D K 25M C2 K 25 Uncoated .250 --- .0937 .0156 .1120   

TDEX-110204-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-110204-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-110204-EN DHCP35M C5 P35 / M30 CVD ML  

TDEX-110208-EN
Milling Inserts

TDEX-110208-EN D K 25M C2 M20 / K25 Uncoated .250 --- .0937 .0312 .1120   

TDEX-110208-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-110208-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-110208-EN DHCP35M C5 P35 / M30 CVD ML  

TDEX-160304-EN
TDEX-_-EN TDEX-160304-EN D K 25M C2 M20 / K25 Uncoated .375 --- .1250 .0156 .1800   

TDEX-160304-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-160304-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-160304-EN DHCP35M C5 P35 / M30 CVD ML  


Toolholder (Inch)

TDEX-160308-EN
  
Milling

TDEX-160308-EN D K 25M C2 M20 / K25 Uncoated .375 --- .1250 .0312 .1800

TDEX-160308-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-160308-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-160308-EN DHCP35M C5 P35 / M30 CVD ML  

TDEX-220404-EN
TDEX-220404-EN D K 25M C2 K 25 Uncoated .500 --- .1875 .0156 .2230   

TDEX-220404-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-220404-EN D V P 56M C5-6 P35 / M30 PVD TiN  


Toolholder (Metric)

TDEX-220404-EN DHCP35M C5 P35 / M30 CVD ML  


Milling

TDEX-220408-EN
TDEX-220408-EN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .0312 .2230   

TDEX-220408-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-220408-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-220408-EN DHCP35M C5 P35 / M30 CVD ML  

*  - First Choice  - Alternative Choice

* Copy Rights ® 2003 of . All right s reserved including the rights of reproduction in whole or in partial in any form.
60° Triangle Milling Insert Quick Reference Chart
Important!!! z - First Choice
Spare Parts

For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance
Milling

the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M
• Cutting speed Alloy Steel z z
• Cutting condition Stainless Steel z ~ z z
• Insert geometry Cast Iron z z z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z z

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-68
®

60° Triangle Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .008 .008 .002


Ground 15°, 30°, & 60° N one H o n ed Right
Medium 330 1250 80
.0156 .006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
60° .007 .008
675 475

Finishing to

Milling Inserts
Ground 15°, 30°, & 60° N one H o n ed Right .008 .008 .002
Medium 330 1250 80
.0312
.006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475

Finishing to .008 .008 .002


Ground 15°, 30°, & 60° N one H o n ed Right
Medium 330 1250 80
.0156 .006 .006 .002
F 875 875 225
M Rad.
.002 .002
RADIUS 690 460
60° 15°
HOLE .007 .008

Toolholder (Inch)
675 475

Milling
Finishing to .008 .008 .002
Ground 15°, 30°, & 60° N one H o n ed Right 15°
Medium 330 1250 80
I.C.
THICK
.006 .006 .002
F .0312 Bottom View 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475

Finishing to .008 .008 .002


Ground 15°, 30°, & 60° N one H o n ed Right
Medium 330 1250 80
.0156 .006 .006 .002
F 875 875 225
M Rad.
.002 .002

Toolholder (Metric)
690 460
60° .007 .008
675 475

Milling
Finishing to .008 .008 .002
Ground 15°, 30°, & 60° N one H o n ed Right
Medium 330 1250 80
.0312
.006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.
Pages: E-91 & E-93 / E-141 & E-143 Pages: E-94 / E-144
Spare Parts
Milling

15° & 60° Dovetail End Mill Double 30° Chamfer Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-69
®

45° Triangle Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

TDEX-090202-EN
TDEX-090202-EN D K 25M C2 M20 / K25 Uncoated .354 --- .0938 .0078 .112   

TDEX-090202-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-090202-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-090202-EN DHCP35M C5 P35 / M30 CVD ML  

TDEX-090204-EN
Milling Inserts

TDEX-090204-EN D K 25M C2 M20 / K25 Uncoated .354 --- .0938 .0156 .112   

TDEX-090204-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-090204-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-090204-EN DHCP35M C5 P35 / M30 CVD ML  

TDEX-17T304-EN
TDEX-_-EN
TDEX-17T304-EN D K 25M C2 M20 / K25 Uncoated .670 --- .1563 .0156 .180   

TDEX-17T304-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-17T304-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-17T304-EN DHCP35M C5 P35 / M30 CVD ML  


Toolholder (Inch)

TDEX-17T308-EN
  
Milling

TDEX-17T308-EN D K 25M C2 M20 / K25 Uncoated .670 --- .1563 .0312 .180

TDEX-17T308-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-17T308-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-17T308-EN DHCP35M C5 P35 / M30 CVD ML  

TDEX-250404-EN
TDEX-250404-EN D K 25M C2 M20 / K25 Uncoated .984 --- .1875 .0156 .223   

TDEX-250404-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-250404-EN D V P 56M C5-6 P35 / M30 PVD TiN  


Toolholder (Metric)

TDEX-250404-EN DHCP35M C5 P35 / M30 CVD ML  

TDEX-250408-EN
Milling

TDEX-250408-EN D K 25M C2 M20 / K25 Uncoated .984 --- .1875 .0312 .223   

TDEX-250408-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML   

TDEX-250408-EN D V P 56M C5-6 P35 / M30 PVD TiN  

TDEX-250408-EN DHCP35M C5 P35 / M30 CVD ML  

*  - First Choice  - Alternative Choice

45° Triangle Milling Insert Quick Reference Chart


Important!!! z - First Choice
Spare Parts

For optimum results, select Uncoated Economy All Around Performance High Peformance
~ - Alternative Choice
Milling

the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M
• Cutting speed Alloy Steel z z
• Cutting condition Stainless Steel ~ z
• Insert geometry Cast Iron z z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z z

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-70
®

45° Triangle Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimension

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .008 .004 .004


Ground 45° N one H o n ed Right
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475

Finishing to .008 .004 .004

Milling Inserts
Ground 45° N one H o n ed Right
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475

Finishing to .008 .004 .004


Ground 45° N one H o n ed Right
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
RADIUS .004 .002
11°
785 460
HOLE .007 .008

Toolholder (Inch)
675 475

Finishing to .008 .004 .004

Milling
Ground 45° N one H o n ed Right
Medium 330 1250 80
I.C. .006 .006 .004
F THICK 875 875 225
M Bottom View
.004 .002
785 460
.007 .008
675 475

Finishing to .008 .004 .004


Ground 45° N one H o n ed Right
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002

Toolholder (Metric)
785 460
.007 .008
675 475

Milling
Finishing to .008 .004 .004
Ground 45° N one H o n ed Right
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.
Tooling Page References
Pages: E-92 / E-142
Spare Parts
Milling

45° Dovetail End Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-71
®

60° Triangle / 80° Trigon Milling Insert

Material Application *
Insert Style
Grade Coating Insert Data
Geometry
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Thick R ad .
TCGT-32.53-EN Dia.

TCGT-32.53-EN
TCGT-32.53-EN D K 25M C2 M20 / K25 Uncoated .375 .1563 .0468 .203    

TCMT-32.52-SN TCMT-32.52-SN
TCMT-32.52-SN DHCP35M C3 P35 / M30 Uncoated .375 .1563 .0312 .173  
Milling Inserts

TCMT-32.52-UR
TCMT-32.52-UR
TCMT-32.52-UR DHCP25M C5-6 P25 / M20 CVD ML .375 .1563 .0312 .173 

TCMT-32.52-UR DHCP40M C5 P40 / M35 CVD ML   

TDGH-_-EZ
TDGH-21.51-EZ D P 25M C5-6 P25 / M20 Uncoated .250 .0937 .0156 .120  

TDGH-_-EZ     
Toolholder (Inch)

TDGH-21.51-EZ D V P 56M C5-6 P35 / M30 PVD TiN

TDGH-321-EZ D P 25M C5-6 P25 / M20 Uncoated .375 .1250 .0156 .177  
Milling

TDGH-321-EZ D V P 56M C5-6 P35 / M30 PVD TiN     

TDGH-520-EZ D P 25M C5-6 P25 / M20 Uncoated .1625 .0625 .0040 .083  

TDGH-520-EZ D V P 56M C5-6 P35 / M30 PVD TiN     


TPHT-32.52-EZ TPHT-32.52-E
TPHT-32.52-E D K 10M C3 M10 / K10 Uncoated .375 .1563 .0312 .173   

TPHT-32.52-E D P 25M C5-6 P25 / M20 Uncoated  

TPHT-32.52-E D V K 10M C3 M10 / K10 PVD TiN    


Toolholder (Metric)

TPHT-32.52-E D C 656M C5-6 P35 / M20 CVD TiN/TiC-TiN  

WCMT-32.52-UR
Milling

WCMT-32.52-URE
WCMT-32.52-UR DHCP25M C5-6 P25 / M20 CVD ML .375 .1563 .0312 .173 

WCMT-32.52-UR DHCP40M C5 P40 / M35 CVD ML   

*  - First Choice  - Alternative Choice

60° Triangle / 80° Trigon Milling Insert Quick Reference Chart


Important!!!  - First Choice
Spare Parts

For optimum results, select  - Alternative Choice Uncoated Economy All Around Performance
Milling

the milling insert grade Cutting Speed Low Medium Medium Medium Medium
according to:
Cutting Condition Wet Wet Wet Wet Wet
• Material Material D P 25M D K 25M D V K 10M D V P 56M D H C P 25M D H C P 35M D H C P 40M
• Cutting speed Alloy Steel     
• Cutting condition Stainless Steel      
• Insert geometry Cast Iron   
• Insert chipbreaker Aluminum   
• Edge preparation High Temper Alloy    

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-72
®

60° Triangle / 80° Trigon Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to 30°, 45°, 60°, .006 .008 .008 .003


Ground Positive H o n ed Right
Medium & 90° 300 330 1250 60
F .0468
M Rad.
RADIUS


90°
HOLE

Finishing to 30°, 45°, 60°, Chamfered .007 .008


Molded Positive
Medium & 90° & H o n ed 675 475
.0312 I.C. THICK

Milling Inserts
F

S
M Rad.

90°

RADIUS
Finishing to 30°, 45°, 60°, .004
Molded Positive H o n ed 7°
Medium & 90° 875
F .0312 HOLE
.008 .007 .004
E
M Rad.
555 325 100

90° THICK
7° I.C.

Finishing to 30°, 45°, 60°, .004 .006


Ground Positive H o n ed Right
Medium & 90° 800 875
.004 .004 .004 .006 .003

Toolholder (Inch)
785 460 400 2000 60
.0040 .004 .006
F &.0156
M Rad. 800 875

Milling
.004 .004 .004 .006 .003
785 460 400 2000 60
60° RADIUS
.004 .006
15° 800 875
HOLE .004 .004 .004 .006 .003
785 460 400 2000 60

Finishing to 30°, 45°, 60°, I.C. THICK .004 .004 .003


Ground Positive H o n ed
Medium & 90° 450 1750 80
.008 .008
.0312
F Rad. 310 310
M
.006 .008 .006 .004
300 350 2000 100

Toolholder (Metric)
90° .004 .007
800 325

Milling
Finishing to 30°, 45°, 60°, .004
Molded Positive H o n ed Right
Medium & 90° 875
RADIUS
.008 .007 .004

.0312 555 325 100
HOLE
F Rad.
E
M

90° 7° 80°
I.C. THICK

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut. Tooling Page References
Cutting speed should be adjusted for a greater or lesser depth.

Page: E-103 Pages: E-99 to E-101 Page: E-102 Pages: E-123 / E-164 Pages: E-123 / E-164
Spare Parts
Milling

2” Dia. 90° End Mill 60° Counter Sink 30°, 45° & 60° Chamfer End Mill 90° Shank End Mill 90° Arbor Mount End Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-73
®

Aluminum Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.

TCGT-32.51-FALP TCGT-32.51-FALP
T CGT-31.51-FALP
TCGT-32.51-FALP D K 10M C3 K 10 Uncoated .375 --- .1563 .0156 .0156 

TCGT-32.51-FALP D LX 410M C3 K 10 PVD TiB2 

TCGT-32.51-FALP DKT10M C3 K 15 PVD TiAlN 

TCGT-32.51-FALP DOX425M* C2 K 30 P V D A L 20 3 

VCGT-_-FALP VCGT-448-FALP

Milling Inserts

VCGT-448-FALP D K 10M C3 K 10 Uncoated .500 --- .2500 .1250 .220

VCGT-448-FALP D LX 410M C3 K 10 PVD TiB2 

VCGT-448-FALP DKT10M C3 K 15 PVD TiAlN 

VCGT-448-FALP DOX425M* C2 K 30 P V D A L 20 3 

VPGT-_-FALP
VPGT-221-FALP D K 10M C3 K 10 Uncoated .250 --- .0625 .0156 .112 

VPGT-221-FALP D LX 410M C3 K 10 PVD TiB2 

VPGT-221-FALP DKT10M C3 K 15 PVD TiAlN 

VPGT-221-FALP DOX425M* C2 K 30 P V D A L 20 3 
VPGT-_-FALP
Toolholder (Inch)

VPGT-333-FALP D K 10M C3 K 10 Uncoated .375 --- .1875 .0469 .180 

VPGT-333-FALP D LX 410M C3 K 10 PVD TiB2 


Milling

VPGT-333-FALP DKT10M C3 K 15 PVD TiAlN 

VPGT-333-FALP DOX425M* C2 K 30 P V D A L 20 3 

VPGT-448-FALP D K 10M C3 K 10 Uncoated .500 --- .2500 .1250 .220 

VPGT-448-FALP D LX 410M C3 K 10 PVD TiB2 

VPGT-448-FALP DKT10M C3 K 15 PVD TiAlN 

VPGT-448-FALP DOX425M* C2 K 30 P V D A L 20 3 

WCGT-32.52-FALP WCGT-32.52-FALP
Toolholder (Metric)

WCGT-32.52-FALP D K 10M C3 K 10 Uncoated .375 --- .1563 .0313 .173 

WCGT-32.52-FALP D LX 410M C3 K 10 PVD TiB2 


Milling

WCGT-32.52-FALP DKT10M C3 K 15 PVD TiAlN 

WCGT-32.52-FALP DOX425M* C2 K 30 P V D A L 20 3 

* For roughing high Silicon Aluminum >12.2% *  - First Choice  - Alternative Choice

Aluminum Milling Insert


Important!!!  - First Choice
Spare Parts

For optimum results, select Uncoated Economy <—————— Wear Resistance —————— High Peformance ——————— Toughness ——————>
 - Alternative Choice
Milling

the milling insert grade Cutting Speed Low High High High
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D L X 410M D K T 10M DOX425M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum    
• Edge preparation High Temper Alloy

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-74
®

Aluminum Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .004
Ground 90° Positive Sharp Right RADIUS
Medium 1750

F .004
M HOLE 2250

F .004
900
7° .008
I.C. THICK
400

Finishing to .004

Milling Inserts
Ground 90° Positive Sharp Right
Medium 1750
F .004
M
F
2250
7° .004
900
7° .008
THICK 400

Finishing to .004
Ground 90° Positive Sharp Right
Medium 1750
.004
2250
.004
900
.008
400

Toolholder (Inch)
.004
1750
F
M .004

Milling
2250
F 11° .004
900
11° .008
THICK
400
.004
1750
.004
2250
.004
900
.008
400

Toolholder (Metric)
Finishing to .004
Ground 90° Positive Sharp Right
Medium RADIUS 1750
7° .004
HOLE 2250

Milling
F
F
M .004
900
.008
80°
7° I.C. 400
THICK

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Tooling Page References


Page: E-103 Pages: E-128 / E-168 Pages: E-133 / E-173 Pages: E-123 / E-164 Pages: E-123 / E-164
Spare Parts
Milling

2” Dia. 90° End Mill 90° Copy Mill 90° Modular Copy Mill 90° Shank End Mill 90° Arbor Mount End Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-75
®

Slot Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
CEHW - CEHW-0602-AEER
0602-AEER/L
CEHW-0602-AEER D K 25M C2 M20 / K25 Uncoated .250 --- .0938 --- .110   
Right
CEHW-0602-AEER D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .250 --- .0938 --- .110   

CEHW-0602-AEER D V P 56M C5-6 P35 / M30 PVD TiN .250 --- .0938 --- .110  

CEHW-0602-AEER DHCP35M C5 P35 / M30 CVD ML .250 --- .0938 --- .110  

CEHW-0602-AEEL
Left
Milling Inserts

CEHW-0602-AEEL D K 25M C2 M20 / K25 Uncoated .250 --- .0938 --- .110   

CEHW-0602-AEEL D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .250 --- .0938 --- .110   

CEHW-0602-AEEL D V P 56M C5-6 P35 / M30 PVD TiN .250 --- .0938 --- .110  

CEHW-0602-AEEL DHCP35M C5 P35 / M30 CVD ML .250 --- .0938 --- .110  
CEHW - CEHW-1204-AEER
1204-AEER/L
CEHW-1204-AEER D K 25M C2 M20 / K25 Uncoated .500 --- .1875 --- .216   
Right
CEHW-1204-AEER D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 --- .1875 --- .216   

CEHW-1204-AEER D V P 56M C5-6 P35 / M30 PVD TiN .500 --- .1875 --- .216  

CEHW-1204-AEER DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .216  
Toolholder (Inch)

CEHW-1204-AEEL
Left
Milling

CEHW-1204-AEEL D K 25M C2 M20 / K25 Uncoated .500 --- .1875 --- .216   

CEHW-1204-AEEL D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 --- .1875 --- .216   

CEHW-1204-AEEL D V P 56M C5-6 P35 / M30 PVD TiN .500 --- .1875 --- .216  

CEHW-1204-AEEL DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .216  
TEHW- TEHW-0602-AEEN
0602-AEEN
TEHW-0602-AEEN D K 25M C2 M20 / K25 Uncoated .156 --- .0938 --- .085   

TEHW-0602-AEEN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .156 --- .0938 --- .085   

 
Toolholder (Metric)

TEHW-0602-AEEN D V P 56M C5-6 P35 / M30 PVD TiN .156 --- .0938 --- .085

TEHW-0602-AEEN DHCP35M C5 P35 / M30 CVD ML .156 --- .0938 --- .085  
Milling

*  - First Choice  - Alternative Choice

Slot Milling Insert Quick Reference Chart


Important!!! z - First Choice
Spare Parts

For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance
Milling

the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M
• Cutting speed Alloy Steel z z
• Cutting condition Stainless Steel ~ z z
• Insert geometry Cast Iron z z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z z

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-76
®

Slot Milling Insert Application Chart

Cutting
Insert Specifications Cutting Data Application *
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .004 .004 .002


Ground 90° N one H o n ed Right
Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004
675 475

Milling Inserts
Finishing to .004 .004 .002
Ground 90° N one H o n ed Right
Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004
675 475

20°
Finishing to .004 .004 .002
Ground 90° N one H o n ed Right
Medium 330 1250 80
F THICK .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004

Toolholder (Inch)
675 475

Milling
Finishing to .004 .004 .002
Ground 90° N one H o n ed Right
Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90°
.004 .004
675 475

Finishing to .004 .004 .002


Ground 90° N one H o n ed Right
Medium 330 1250 80
.003 .003 .002
685 875 225

Toolholder (Metric)
F .002 .003
M 785 620
.004 .004
675 475

Milling
90° 20°

THICK

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Tooling Page References


Pages: E-97 / E-147 Pages: E-96 / E-146
Spare Parts
Milling

T-Slot Cutter Woodruff Key Seat Cutter

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-77
®

Complementary Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
SDMT-1205-ER
SDMT-1205-ER
SDMT-1205-ER DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1969 .0315 .173  

SDMT-1205-ER DHCP35M C5 P35 / M30 CVD-TATT  

SDMT-1205-ER D A S P 20M C5-6 P25 / M20 PVD TAiLN ML  

SEKN-1203-AFEN SDMT-1205-ER D A S P 35M C5 P35 / M30 PVD TAiLN ML  


Hole
SEKN-1203-AFEN I.C. Len. Thick M
Dia.
Milling Inserts

SEKN-1203-AFEN D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .063 ---  

SEKN-1203-AFEN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML  

SEKN-1203-AFEN DHK410M C3-7 M10 / K10 PVD Heat Resist.  


SEKN-1203-AFFN

SEKN-1203-AFFN
SEKN-1203-AFFN D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .063 ---  

SEKN-1203-AFFN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML  

SEKN-1203-AFFN DHK410M C3-7 M10 / K10 PVD Heat Resist.  


SEKN-1203-AFSN/-U
SEKN-1203-AFSN / -U
Toolholder (Inch)

SEKN-1203-AFSN DHCP35M C5 P35 / M30 CVD-TTAT .500 .500 .1250 .063 ---  

SEKN-1203-AFSN-U DHCP35M C5 P35 / M30 CVD-TTAT  


Milling

SEKN-1504-AFEN
SEKN-1504-AFEN
SEKN-1504-AFEN D K 10M C3 M10 / K10 Uncoated .625 .625 .1875 .079 ---  

SEKN-1504-AFEN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML  

SEKN-1504-AFEN DHK410M C5 P35 / M30 CVD-TTAT  

SEKN-1504-AFSN SEKN-1504-AFSN
Toolholder (Metric)

SEKN-1504-AFSN D K 10M C3 M10 / K10 Uncoated .625 .625 .1875 .079 --- 

SEKN-1504-AFSN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML  


Milling

SEKN-1504-AFSN DHK410M C3-7 M10 / K10 PVD Heat Resist.  

*  - First Choice  - Alternative Choice

Important!!! Complementary Milling Insert Quick Reference Chart


Spare Parts

For optimum results, select


Milling

the milling insert grade  - First Choice Uncoated H eat


All Around Performance <— Wear Resistance — High Peformance — Toughness —>
according to:  - Alternative Choice Economy Resistance
Cutting Speed Low Medium Medium Medium High High High
• Material Cutting Condition Wet Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Cutting speed Material D K 10M DASK10M D H C P 25M D H C P 35M DASP20M DASP35M D H K 410M
• Cutting condition Alloy Steel    
• Insert geometry Stainless Steel    
Cast Iron   
• Insert chipbreaker
Aluminum 
• Edge preparation High Temper Alloy  

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-78
®

Complementary Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to RADIUS .004 .004


Molded 90° Positive H o n ed Right
Medium HOLE 875 520
15° .007 .008
F .0315
M 675 475
Rad.
.004 .004
1090 475
90° I.C. THICK .005 .004
970 480

Medium to .004 .004

Milling Inserts
Ground 45° & 75° Negative H o n ed Right
Roughing 450 1750
.003 .003
M 1125 310
R
.003 .003
45° 1125 120

Medium to .004 .004


Ground 45° & 75° Negative Sharp Right
Roughing 450 1750

F
M .003 .003
R
1125 310
45° .003 .003
20° 1125 120
M

Toolholder (Inch)
Medium to Chamfered & 25° .007 .008
Molded 45° & 75° Negative Right
Roughing H o n ed 675 475
M 45° .007 .008
R

Milling
675 475
I.C.
45°

THICK

Medium to 20° .004 .004


Ground 45° & 75° Negative H o n ed Right
Roughing 450 1750
.003 .003
M 1125 310
R .003 .003
1125 120
45°

Toolholder (Metric)
Medium to Chamfered & .004
Ground 45° & 75° Negative Right
Roughing H o n ed 450
.003 .003
M
R 1125 310

Milling
.003 .003
45° 1125 120

* When setting initial cutting conditions, consider the following:


Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Tooling Page References


Spare Parts
Milling

Pages: E-118 / E-159 Pages: E-157 / E-158

90° End Mill 45° & 75° End Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-79
®

Complementary Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick M
Dia.
SEKR-1203-AFEN-U
SEKR-1203-AFEN-U
SEKR-1203-AFEN-U DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 --- 

SEKR-1203-AFEN-U DHCP35M C5 P35 / M30 CVD-TTAT 

SEKR-1203-AFEN-U D A S P 35M C5 P35 / M30 CVD-TTAT 

SEKR-1203-AFEN
SEKR-1203-AFEN
Milling Inserts

SEKR-1203-AFEN DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 --- 

SEKR-1203-AFEN DHCP35M C5 P35 / M30 CVD-TTAT  

SEKR-1203-AFTN SEKR-1203-AFTN
SEKR-1203-AFTN DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 --- 

SEKR-1203-AFTN DHCP35M C5 P35 / M30 CVD-TTAT 

SEKR-1504-AFEN-U
SEKR-1504-AFEN-U SEKR-1504-AFEN-U DHCP25M C5-6 P25 / M20 CVD-TTAT .625 .625 .1875 .079 --- 
Toolholder (Inch)

SEKR-1504-AFEN-U DHCP35M C5 P35 / M30 CVD-TTAT 


Milling

SPKN-1203-PDER
SPKN-1203-PDER D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 ---  
SPKN-1203-PDER
SPKN-1203-PDER D A S K 10M C3-8 M10 / K10 PVD TAiLN ML  

SPKN-1203-PDER DHK410M C3-7 M10 / K10 PVD Heat Resist.  

SPKN-1203-PDER DHCP35M C5 P40 / M35 CVD-TTAT  

SPKN-1203-PDFR
SPKN-1203-PDFR D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 --- 
Toolholder (Metric)

SPKN-1203-PDFR
SPKN-1203-PDFR D A S K 10M C3-8 M10 / K10 PVD TAiLN ML  

 
Milling

SPKN-1203-PDFR DHK410M C3-7 M10 / K10 PVD Heat Resist.

SPKN-1203-PDSR
SPKN-1203-PDSR SPKN-1203-PDSR D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 --- 

SPKN-1203-PDSR D A S K 10M C3-7 M10 / K10 PVD TAiLN ML  

SPKN-1203-PDSR DHK410M C5 P35 / M30 PVD Heat Resist.  

SPKN-1203-PDSR DHCP35M C5 P40 / M35 CVD-TTAT  

*  - First Choice  - Alternative Choice

Important!!! Complementary Milling Insert Quick Reference Chart


Spare Parts

For optimum results, select  - First Choice Uncoated


All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
Milling

the milling insert grade  - Alternative Choice Economy


according to: Cutting Speed Low Medium Medium High High High
Cutting Condition Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Material
Material D K 10M D H C P 25M D H C P 35M DASK10M DASP35M D H K 410M
• Cutting speed Alloy Steel   
• Cutting condition Stainless Steel  
• Insert geometry Cast Iron   
• Insert chipbreaker Aluminum 
• Edge preparation High Temper Alloy  

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-80
®

Complementary Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .004
Molded 45° & 75° Positive H o n ed Right
Medium 875
.007
F 675
M
.005
970
45°

Medium to .004

Milling Inserts
Ground 45° & 75° Positive H o n ed Right
Roughing 520
M M .007 .008
R
675 475
25°
45°
45°

I.C.
Medium to .004
Ground 45° & 75° Positive Chamfered Right
Roughing 875
THICK .007
T
M
R
675
20°
45°
20°

Finishing to .004
Molded 45° & 75° Positive H o n ed Right
Medium 875

Toolholder (Inch)
F
M .007
675

Milling
45°

Medium to .006 .004


Ground 45° & 75° N one H o n ed Right
Roughing 875 1750
.003 .003
F
M 1125 120
.003 .003
45°
1125 120
.005 .008
970 475

M
.006
Finishing Ground 45° & 75° N one Sharp Right

Toolholder (Metric)
875
25° .003 .003
75°

F
F 1125 120
I.C. .003 .003

Milling
45° 1125 120
11° THICK

11°

Medium to Chamfered .006


Ground 45° & 75° N one Right
Roughing & H o n ed 875
.003 .003
F 1125 120
S
M
.003 .003
45° 1125 120
11° .005 .008
970 475
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth. Tooling Page References
Spare Parts

Page: E-157
Milling

45° & 75° End Mill

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-81
®

Complementary Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Wiper
Dorian ANSI ISO I.C. Len. Thick
(1) (2)

TPKN-1603-PDER TPKN-1603-PDER
TPKN-1603-PDER D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028 

TPKN-1603-PDER D A S K 10M C3-8 M10 / K10 PVD TiALN ML  

TPKN-1603-PDER DHK410M C3-7 M10 / K10 PVD Heat Resist.  

TPKN-1603-PDER DHCP40M C5 P40 / M35 CVD-TTAT  

TPKN-1603-PDFR TPKN-1603-PDFR

Milling Inserts

TPKN-1603-PDFR D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028

TPKN-1603-PDFR D A S K 10M C3-8 M10 / K10 PVD TiALN ML  

TPKN-1603-PDFR DHK410M C3-7 M10 / K10 PVD Heat Resist.  

TPKN-1603-PDFR DHCP40M C5 P40 / M35 CVD-TTAT  

TPKN-1603-PDSR
TPKN-1603-PDSR TPKN-1603-PDSR D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028 

TPKN-1603-PDSR D A S K 10M C3-8 M10 / K10 PVD TiALN ML  

TPKN-1603-PDSR DHK410M C3-7 M10 / K10 PVD Heat Resist.  

TPKN-1603-PDSR DHCP35M C5 P35 / M30 CVD-TTAT  


Toolholder (Inch)

TPKN-1603-PDSR DHCP40M C5 P40 / M35 CVD-TTAT  

TNKF-1204-ANEN TNKF-1204-ANEN
Milling

TNKF-1204-ANEN D K 10M C3 M10 / K10 Uncoated .500 .472 .1875 .098 .098  

TNKF-1204-ANEN D A S K 10M C3-7 M10 / K10 PVD TiAlN ML  

TNKF-1204-ANEN DHK410M C3-7 M10 / K10 PVD Heat Resist.  

TNKF-1204-ANEN DHK425M C2-5 M30 / K30 PVD Heat Resist.  

TNKF-1204-ANFN
TNKF-1204-ANFN
TNKF-1204-ANFN D K 10M C3 M10 / K10 Uncoated .500 .472 .1875 .098 .098  

TNKF-1204-ANFN D LX 410M C3 K 10 PVD TiB2 


Toolholder (Metric)

TNKF-1204-ANFN D A S K 10M C3-7 M10 / K10 PVD TiAlN ML 

TNKF-1204-ANFN DHK410M C3-7 M10 / K10 PVD Heat Resist. 


Milling

*  - First Choice  - Alternative Choice

Complementary Milling Insert Quick Reference Chart


Important!!!  - First Choice
Spare Parts

Uncoated
All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
For optimum results, select  - Alternative Choice Economy
Milling

the milling insert grade Cutting Speed Low Medium High High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D H C P 35M D H C P 40M D L X 410M DASK10M D H K 410M D H K 425M
• Cutting speed Alloy Steel  
• Cutting condition Stainless Steel  
• Insert geometry Cast Iron    
• Insert chipbreaker Aluminum  
• Edge preparation High Temper Alloy  

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-82
®

Complementary Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Finishing to .004
Ground 90° N one H o n ed Right
Medium 450
.003 .003
M F 1125 120
.003 .003
90° 1125 120
.008 .007
555 325

Finishing to WIPER (1) .003


WIPER (2)

Milling Inserts
Molded 90° N one Sharp Right
Medium 1125
.003 .003

F
M F
15° 1125 120
90°
.003 .003
90° 1125 120
I.C. 60°
11° .008 .007
THICK
555 325

11°
Finishing to Chamfered .004
Molded 90° N one Right
Medium & H o n ed 450
.003 .003
1125 120
F
S
M .003 .003
1125 120
90° .007 .008
11° 675 475

Toolholder (Inch)
.008 .007
555 325

Milling
Finishing to .004
Ground 45° Positive H o n ed Right
Medium 450
F .003
M 1125
.003
45° WIPER (1) WIPER (2) 1125
0° .003
1125

Finishing to .004 .004


Ground 45° Positive Sharp Right I.C. 60°
Medium THICK 450 1750
.004
M F
2250

Toolholder (Metric)
.003
45° 1125
.003
1125

Milling
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.

Spare Parts
Milling

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-83
®

Cut-Off Milling Insert

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling

Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
SNHX-1102-E Dia.

SNHX-1102-E
SNHX-1102-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .433 .433 .0906 --- .173    

SNHX-1102-E DHCP35M C5 P35 / M30 CVD-TATT  

SNHX-1103-E
SNHX-1103-E
SNHX-1103-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .433 .433 .1063 --- .173    
Milling Inserts

SNHX-1103-E DHCP35M C5 P35 / M30 CVD-TATT  

SNHX-12032-E
SNHX-12032-E
SNHX-12032-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .1259 --- .1969    

SNHX-12032-E DHCP35M C5 P35 / M30 CVD-TTAT  

SNHX-12040-E
SNHX-12040-E
Toolholder (Inch)

SNHX-12040-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .1575 --- .1969    

 
Milling

SNHX-12045-E
SNHX-12045-E
SNHX-12045-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .1771 --- .1969    

SNHX-12045-E DHCP35M C5 P35 / M30 CVD-TTAT  

SNHX-12050-E SNHX-12050-E
Toolholder (Metric)

SNHX-12050-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .2125 --- .1969    

SNHX-12050-E DHCP35M C5 P35 / M30 CVD-TTAT  


Milling

SNHX-12070-E SNHX-12070-E
SNHX-12070-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 .500 .2755 --- .1969    

SNHX-12070-E DHCP35M C5 P35 / M30 CVD-TTAT  

*  - First Choice  - Alternative Choice


Important!!! Cut-Off Milling Insert Quick Reference Chart
Spare Parts

For optimum results, select z - First Choice


All Around Performance High Peformance
Milling

the milling insert grade ~ - Alternative Choice


according to: Cutting Speed Medium High
Cutting Condition Wet Wet-Dry
• Material
Material D H C P 35M DASK25M
• Cutting speed Alloy Steel z
• Cutting condition Stainless Steel z z
• Insert geometry Cast Iron z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-84
®

Cut-Off Milling Insert Application Chart

Cutting Cutting Data Application *


Insert Specifications
Application Insert
Dimensions

Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy

Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

.006 .006 .004 .004


Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008
M
675 475

.006 .006 .004 .004


Medium Ground 1° N one H o n ed Right
875 875 800 225

Milling Inserts
.007 .008
M
675 475

.006 .006 .004 .004


Medium Ground 1° N one H o n ed Right
875 875 800 225
M
.007 .008
675 475

HOLE 0°

Toolholder (Inch)
.006 .006 .004 .004
Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008
M

Milling
675 475

1° I.C.
THICK

.006 .006 .004 .004


Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008
M
675 475

Toolholder (Metric)
.006 .006 .004 .004
Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008

Milling
M
675 475

.006 .006 .004 .004


Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008
M
675 475

Pages: E-98 / E-148 Tooling Page References


* When setting initial cutting conditions, consider the following:
Spare Parts

Suggested starting conditions are based on a .100 axial depth of cut.


Milling

Cutting speed should be adjusted for a greater or lesser depth.

Indexable Mill Disc

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-85
®
Technical Data
Milling
Milling Inserts
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-86
®

Technical Data
Dorian Tool

Milling
Milling System

Milling Inserts
• A full range of face mills
• Standard arbor size
• Insert leads 0° through 45°
and round
• Insert options for all
material applications

Toolholder (Inch)
• Available with through coolant

Milling
• A full range of end mills
• Available with standard
weldon and R8 shank sizes
• Insert leads 0° through 45°

Toolholder (Metric)
and round
• Insert options for all
material applications

Milling
• Available with through coolant

• Broad selection of specialty


milling cutters
• For a variety of chamfering,
Spare Parts

corner rounding, sloting, and


Milling

key way operations


• Insert options for all material
applications
• Available with through coolant

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-87
®

Milling Graphic Index

Specialty Milling Cutters


Technical Data

15°, 45°, & 60° Double 30° Double 45° Indexable


Indexable Convex
Indexable Indexable Indexable Woodruff Key Seat
Radius Cutter
Milling

Dovetail Cutter Chamfer Mill Chamfer Mill Cutter

Pages: E-91
Page: E-90 Page: E-94 Page: E-95 Page: E-96
to E-93

60°, 82°, & 90° 30°, 45°, & 60° Concave 90°
Indexable Indexable
Indexable Indexable Indexable
Milling Inserts

T-Slot Cutter Slotting Cutter


Counter Sink Chamfer Mill Milling Cutter

Pages: E-99
Page: E-97 Page: E-98 Page: E-102 Page: E-124
to E-101

End Milling Cutters


Toolholder (Inch)

90° Indexable 90° Indexable 45° Indexable 15° Indexable 45° Octagon
Milling

Indexable
End Mill End Mill End Mill End Mill
End Mill

Page: E-103 Page: E-104 Page: E-105 Page: E-106 Page: E-119
Toolholder (Metric)

15° Indexable 15° Indexable 90° Indexable 90° Indexable 15° Indexable
CNMG Recycle CCMT Recycle Positive Positve Extended Positive
End Mill End Mill End Mill End Mill End Mill
Milling

Pages: E-110
Page: E-108 Page: E-109 Page: E-112 Page: E-113
to E-111

30° Indexable 45° Indexable 75° Indexable 45° Indexable Round


Positive Positive Positive Positive Indexable
End Mill End Mill End Mill End Mill End Mill
Spare Parts
Milling

Pages: E-107
Page: E-114 Page: E-115 Page: E-116 Page: E-117
& E-121

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-88
®

Milling Graphic Index

Face Milling Cutters

Technical Data
15° Indexable 15° Indexable 90° Indexable 90° Indexable
CNMG Recycle CCMT Recycle Positive Positive Extended

Milling
Face Mill Face Mill Face Mill Face Mill

Pages: E-110
Page: E-108 Page: E-109 Page: E-112
to E-111

15° Indexable 30° Indexable 45° Indexable 75° Indexable


Positive Positive Positive Positive
Face Mill Face Mill Face Mill Face Mill

Milling Inserts
Page: E-113 Page: E-114 Page: E-115 Page: E-116

45° Indexable 90° Indexable 45° Indexable


Round Indexable
Positive Square Octagon
Face Mill
Face Mill Face Mill Face Mill

Toolholder (Inch)
Pages: E-120

Milling
Page: E-117 Page: E-118 Page: E-119
to E-121

Aluminum Milling Program

90° Indexable 90° Indexable 90° Indexable 90° Indexable


End Mill Face Mill End Mill Face Mill

Toolholder (Metric)
Milling
Page: E-122 Page: E-122 Page: E-123 Page: E-123

Copy Milling Program Spare Parts


Milling

Page: E-126

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-89
®

Indexable Convex Radius Cutter

CONVEX RADIUS CUTTER Milling Application Insert Type


Cutting Rake - 15° High
Stainless C ast
for 15° positive square convex radius SDGX inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st Good Average SDGX-E SDGX-E SDGX-E SDGX-E SDGX-E


Milling

For insert information see pages E-52 to E-53.

TOOL ANGLES: FEATURES:

• Cutting Rake +15° • Available in 1/2", 5/8", 3/4", & 1.0"


• Axial Rake 5° Weldon shank sizes
• Radial Rake -5° • 1/32",1/16", 3/32", 1/8", 3/16, & 1/4"
available radii
• Positive square convex radius
inserts, 15° clearance
• Smoother cutting
Milling Inserts

• Torx screw locking system


• Four cutting edges

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Radius
Milling

Right Hand Horizontal


Toolholder (Metric)
Milling

R - R an g e SDGX
Part No. N o. Insert Torx Torx
Description C D D1 d H Gage
733101- Min. Max. Inserts Screw K ey
Insert
QV-062-S304-050 65101 3.000 0.625 0.503 0.500 1.000 .0156 .0625
1 09T308 TS-4.7-6M1 T-15
Spare Parts

QV-062-S304-062 65103 3.250 0.625 0.503 0.625 1.000 .0156 .0625


QV-100-S608-075 65118 3.500 1.000 0.754 0.750 1.000 .0781 .1250 1
Milling

QV-100-S608-100 65120 3.625 1.000 0.754 1.000 1.125 .0781 .1250 1 190408 TS-5.8-10M1 T-20
QV-200-S608-100 65122 3.750 2.000 1.750 1.000 1.250 .0781 .1250 3
QV-100-S612-075 65124 3.500 1.000 0.632 0.750 1.000 .1406 .1875 1
QV-100-S612-100 65126 3.625 1.000 0.632 1.000 1.125 .1406 .1875 1 190408 TS-5.8-10M1 T-20
QV-200-S612-100 65128 3.750 2.000 1.626 1.000 1.250 .1406 .1875 3
For spare part information see page E-177. QV-100-S616-075 65130 3.500 1.000 0.510 0.750 1.000 .2031 .2500 1
QV-100-S616-100 65132 3.625 1.000 0.510 1.000 1.125 .2031 .2500 1 190408 TS-5.8-10M1 T-20
QV-200-S616-100 65134 3.750 2.000 1.500 1.000 1.250 .2031 .2500 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-90
®

15° Indexable Cutter

15° DOVETAIL CUTTER Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN

Milling
For insert information see pages E-68 to E-69.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/8", 1/2", 3/4",
• Axial Rake +10° & 1.0" Weldon shank sizes
• Radial Rake 14° • Positive inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
• Three cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
15° Dovetail
Facing

Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeat ability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.

Toolholder (Metric)
Milling
True 60° Dovetail

Spare Parts
Milling

Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
D15X-050-TD11-037 65225 2.42 0.500 0.375 .359 0.42 1
110204 TS-25.45-6M1 T-7
For spare part information see page E-177. D15X-100-TD11-050 65226 2.42 1.000 0.500 .359 0.42 3
D15X-187-TD16-075 65227 3.20 1.875 0.750 .550 0.75 3 160308 TS-4.7-10M1 T-15
D15X-250-TD22-100 65228 3.75 2.500 1.000 .750 1.00 3 220408 TS-5.8-10M1 T-20

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-91
®

45° Indexable Cutter

45° DOVETAIL CUTTER Milling Application Insert Type


Cutting Rake - 11° High
Stainless C ast
for 11° positive inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN


Milling

For insert information see pages E-70 to E-71.

TOOL ANGLES: FEATURES:


• Cutting Rake +11° • Available 3/8", 1/2", 5/8", 3/4",
• Axial Rake 0° & 1.0" Weldon shank sizes
• Radial Rake 0° • Positive inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
True
Milling Inserts

45°
Dovetail

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

45° Dovetail
Facing
Milling

Right Hand Horizontal


In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.
Toolholder (Metric)
Milling

True 45° Dovetail

Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Spare Parts

733101- Inserts key


Insert Screw
Milling

D45X-050-TD09-037 65233 2.390 0.500 0.375 .247 .125 1


D45X-075-TD09-037 65234 2.390 0.750 0.375 .247 .214 2 090202 TS-25.45-6M1 T-7
D45X-100-TD09-050 65235 2.390 1.000 0.500 .250 .244 3
D45X-137-TD17-062 65236 2.940 1.375 0.625 .375 .320 2
17T304 TS-4.7-8M1 T-15
D45X-187-TD17-075 65237 2.940 1.875 0.750 .468 .444 3
For spare part information see page E-177.
D45X-225-TD25-100 65238 3.500 2.250 1.000 .700 .696 3
250404 TS-5.8-10M1 T-20
D45X-250-TD25-100 65239 3.500 2.500 1.000 .700 .700 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-92
®

60° Indexable Cutter

60° DOVETAIL CUTTER Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive triangle inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN

Milling
For insert information see pages E-68 to E-69.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/8", 1/2", 5/8", 3/4",
• Axial Rake +10° & 1.0" Weldon shank sizes
• Radial Rake 14° • Positive inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
Alignment • Three cutting edges

Milling Inserts
Key Ensures
Repeatability

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
60° Dovetail
Facing

Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.

Toolholder (Metric)
Milling
True 60° Dovetail

Spare Parts

Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Milling

733101- Inserts key


Insert Screw
D60X-050-TD11-037 65244 2.390 0.500 0.375 .325 .142 1
D60X-075-TD11-037 65245 2.390 0.750 0.375 .325 .282 2 110204 TS-25.45-6M1 T-7
D60X-100-TD11-050 65246 2.390 1.000 0.500 .325 .375 3
D60X-137-TD16-062 65247 2.862 1.375 0.625 .510 .550 3 160308 TS-4.7-8M1 T-15
For spare part information see page E-177. D60X-187-TD16-075 65248 3.000 1.875 0.750 .510 .550 3 160308 TS-4.7-10M1 T-15
D60X-225-TD22-100 65249 3.500 2.250 1.000 .700 .750 3
220408 TS-5.8-10M1 T-20
D60X-250-TD22-100 65250 3.500 2.500 1.000 .700 .750 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-93
®

Double 30° Indexable Chamfer Mill

DOUBLE 30° CHAMFER MILL Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive triangle inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN


Milling

For insert information see pages E-68 to E-69.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/8", 1/2", 5/8", 3/4",
• Axial Rake 0° & 1.0" Weldon shank size
• Radial Rake 0° • Positive inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
• Three cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

60° Chamfer
Milling

Right Hand Horizontal


In order for the 60° chamfer To ensure repeatability,
mill to be properly used, a 90° slot Dorian diamond chamfer mills are
must first be cut into the material. designed with a precision
This first cut allows clearance for machined alignment key that is
the neck of the chamfer mill during integrated into each insert
the final cut. pocket. Combine this with the
advanced design of the
insert and the result is a superior
chamfer mill.
Toolholder (Metric)
Milling

True 60° Dovetail


Spare Parts

Insert
Part No. N o. Torx
Milling

Description C D d F H Gage Torx


733101- Inserts K ey
Insert Screw
C60-075-TD11-037 65252 2.390 0.750 0.375 0.205 0.410 1
C60-100-TD11-050 65253 2.390 1.000 0.500 0.205 0.410 3 110204 TS-25.45-6M1 T-7
C60-137-TD11-062 65254 2.390 1.375 0.625 0.305 0.410 3
C60-150-TD16-062 65255 3.000 1.500 0.625 0.313 0.627 3
For spare part information see page E-177. C60-187-TD16-075 65256 3.000 1.875 0.750 0.313 0.627 3
160308 TS-4.7-8M1 T-15

C60-225-TD22-100 65257 3.500 2.250 1.000 0.422 0.844 3


220408 TS-5.8-10M1 T-20
C60-250-TD22-100 65258 3.500 2.500 1.000 0.422 0.844 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-94
®

Double 45° Indexable Chamfer Mill

DOUBLE 45° CHAMFER MILL Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive square SD__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good Average SDHW-EN SDHW-EN
SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN

Milling
For insert information see pages E-50 to E-51.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 5/8", 3/4",
• Axial Rake 0° & 1.0" Weldon shank sizes
• Radial Rake +3° • Positive inserts, 15° clearance
• High rate of material removal
• Torx screw locking system
• Four cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
45° Chamfer

Milling
Right Hand Horizontal

Toolholder (Metric)
Milling

SDGW Insert
Part No. N o. Torx
Spare Parts

Description C D D1 d F H Gage Torx


733101- Inserts K ey
Insert Screw
Milling

C45-062-SD09-062 65412 3.000 0.194 0.625 0.625 .230 0.75 1


C45-075-SD09-062 65413 3.000 0.289 0.750 0.625 .230 0.75 1
C45-112-SD09-075 65414 3.375 0.625 1.125 0.750 .230 0.75 2
C45-125-SD09-075 65416 3.375 0.772 1.250 0.750 .230 0.75 2
090308 TS-4.7-8M1 T-15
C45-150-SD09-100 65418 3.500 1.040 1.500 1.000 .230 1.00 3
For spare part information see page E-177.
C45XL-062-SD09-062 65419 7.75 0.194 0.625 0.625 .230 0.75 1
C45XL-112-SD09-075 65420 7.75 0.625 1.125 0.750 .230 0.75 2
C45XL-150-SD09-100 65421 7.75 1.040 1.500 1.000 .230 1.00 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-95
®

Indexable Woodruff Key Seat Cutter

WOODRUFF KEY SEAT CUTTER Milling Application Insert Type


Cutting Rake - 20°
High
for positive TEHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st Good Average TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN


Milling

For insert information see pages E-76 to E-77.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • Available in 1/2" Weldon shank size
• Axial Rake +/- 6° • High rate of material removal
• Radial Rake -10° • Staggered tooth design
• Torx screw locking system
Milling Inserts

Industry
Standard

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Woodruff
K ey S eat
Milling

Right Hand Horizontal American


Part No. N o.
TEHW Insert
Torx
Standard Description C D d F Gage Torx
733101- Inserts K ey
Siz e Insert Screw

606 DWKC-606-TE06-050 65140 2.188 .750 .500 .188 2


0602 TS-06 T-6
806 DWKC-806-TE06-050 65141 2.250 .750 .500 .250 2

607 DWKC-607-TE06-050 65142 2.188 .875 .500 .188 2

707 DWKC-707-TE06-050 65143 2.219 .875 .500 .219 2 0602 TS-06 T-6

807 DWKC-807-TE06-050 65144 2.250 .875 .500 .250 2

608 DWKC-608-TE06-050 65145 2.188 1.000 .500 .188 3


Toolholder (Metric)

708 DWKC-708-TE06-050 65146 2.219 1.000 .500 .219 3

808 DWKC-808-TE06-050 65147 2.250 1.000 .500 .250 3 0602 TS-06 T-6
Milling

1008 DWKC-1008-TE06-050 65148 2.313 1.000 .500 .313 3

1208 DWKC-1208-TE06-050 65149 2.375 1.000 .500 .375 3

609 DWKC-609-TE06-050 65150 2.188 1.125 .500 .188 4

709 DWKC-709-TE06-050 65151 2.219 1.125 .500 .219 4


0602 TS-06 T-6
809 DWKC-809-TE06-050 65152 2.250 1.125 .500 .250 4

1009 DWKC-1009-TE06-050 65153 2.313 1.125 .500 .313 4

610 DWKC-610-TE06-050 65154 2.188 1.250 .500 .188 6

710 DWKC-710-TE06-050 65155 2.219 1.250 .500 .219 6

810 DWKC-810-TE06-050 65156 2.250 1.250 .500 .250 6 0602 TS-06 T-6

1010 DWKC-1010-TE06-050 65157 2.313 1.250 .500 .313 6


Spare Parts

1210 DWKC-1210-TE06-050 65158 2.375 1.250 .500 .375 6


Milling

811 DWKC-811-TE06-050 65159 2.250 1.375 .500 .250 6

1011 DWKC-1011-TE06-050 65160 2.313 1.375 .500 .313 6 0602 TS-06 T-6

1211 DWKC-1211-TE06-050 65161 2.375 1.375 .500 .375 6

812 DWKC-812-TE06-050 65162 2.250 1.500 .500 .250 6


For spare part information see page E-177. 1012 DWKC-1012-TE06-050 65163 2.313 1.500 .500 .313 6 0602 TS-06 T-6

1212 DWKC-1212-TE06-050 65164 2.375 1.500 .500 .375 6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-96
®

Indexable T-Slot Cutter

T-SLOT CUTTER Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for positive TEHW/CEHW inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy
TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Average Average Average CEHW CEHW CEHW CEHW CEHW

Milling
For insert information see pages E-76 to E-77.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • Available in 1/2", 3/4", 1.0" ,
• Axial Rake +/- 6° & 1-1/4" Weldon shank sizes
• Radial Rake -14° • Industry standard sizes
• High rate of material removal
• Staggered tooth design
• Torx screw locking system
• Two cutting edges

Milling Inserts
Industry
Standard

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
T-Slot
Facing

Milling
Right Hand Horizontal
In order for the T-Slot cutter to be properly
used, a 90° slot must first be cut into the material.
This first cut allows clearance for the neck of the
T-Slot cutter during the final cut.

Toolholder (Metric)
Milling

N o.
Part No. Gage Insert Torx
Description C D d F H N Inserts
733101- Insert Torx Screw K ey
R/L
Spare Parts

SLOT-056-TE06-050 65171 2.594 0.563 0.50 0.234 0.69 0.266 2


Milling

TEHW-0602 TS-06 T-6


SLOT-066-TE06-050 65172 2.688 0.656 0.50 0.266 0.81 0.328 2
SLOT-078-CE06-075 65173 3.250 0.781 0.75 0.328 1.04 0.406 2/2
SLOT-097-CE06-075 65174 3.438 0.969 0.75 0.390 1.30 0.531 2/2 CEHW-0602 TS-25.45-6M1 T-15
SLOT-125-CE06-100 65175 3.938 1.250 1.00 0.484 1.48 0.656 3/3
SLOT-147-CE12-100 65176 4.438 1.469 1.00 0.625 2.01 0.781 2/2
For spare part information see page E-177. SLOT-184-CE12-125 65177 4.813 1.844 1.25 0.828 2.42 1.031 2/2
CEHW-1204 TS-5.8-10M1 T-20
SLOT-222-CE12-125 65178 5.375 2.219 1.25 1.094 3.08 1.281 3/3
SLOT-266-CE12-125 65179 5.906 2.656 1.25 1.344 3.48 1.531 4/4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-97
®

Indexable Slotting Cutter

INDEXABLE SLOTTING CUTTER Milling Application Insert Type


Cutting Rake - 0°
High
for 0° negative square SNHX inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good Average SNHX-E SNHX-E SNHX-E SNHX-E SNHX-E


Milling

For insert information see pages E-84 to E-85.

TOOL ANGLES: FEATURES:


• Cutting Rake 0° • For use on 7/8", 1.0", 1.25",
• Axial Rake -3° & 2.0" arbors.
• Radial Rake -12° • High rate of material removal
• Torx screw locking system
• Four cutting edges

Wide
Milling Inserts

Range of
Sizes

Tool
Operation Direction of Cut
Rotation
SN H X
Part No. N o. Insert Torx
Description E D C d H Gage
733101- Inserts Torx Screw K ey
Toolholder (Inch)

Insert
Arbor Slot MD250-015 65890 .315 2.48 .158 .875 .551 8 1102 TS-35-3M1 T-9
Milling MD250-020 65891 .315 2.48 .197 .875 .551 8 1103 TS-35-4M1 T-9
Milling

Right Hand Horizontal MD250-025 65892 .315 2.48 .236 .875 .551 6 1203 TS-4-5M1 T-15
MD300-015 65893 .315 3.15 .158 1.000 .866 10 1102 TS-35-3M1 T-9
MD300-020 65894 .315 3.15 .197 1.000 .866 10 1103 TS-35-4M1 T-9
MD300-025 65895 .315 3.15 .236 1.000 .866 8 1203 TS-4-5M1 T-15
MD400-015 65896 .472 3.94 .158 1.000 .984 12 1102 TS-35-3M1 T-9
MD400-020 65897 .472 3.94 .197 1.000 .984 12 1103 TS-35-4M1 T-9
MD400-025 65898 .472 3.94 .236 1.000 .984 10 1203 TS-4-5M1 T-15
MD400-028 65899 .472 3.94 .276 1.000 .984 10 1204 TS-4-5M1 T-15
MD400-028 65899 .472 3.94 .315 1.000 .984 10 1245 TS-4-5M1 T-15
MD400-040 65901 .472 3.94 .394 1.000 .984 10 1205 TS-4-8M1 T-15
MD500-015 65902 .472 4.92 .158 1.000 1.221 12 1102 TS-35-3M1 T-9
Toolholder (Metric)

MD500-020 65903 .472 4.92 .197 1.000 1.221 12 1103 TS-35-4M1 T-9
MD500-025 65904 .472 4.92 .236 1.000 1.221 12 1203 TS-4-5M1 T-15
MD500-028 65905 .472 1.221 .276 1.000 1.221 12 1204 TS-4-5M1 T-15
Milling

MD500-028 65905 .472 4.92 .315 1.000 1.221 12 1245 TS-4-5M1 T-15
MD500-040 65907 .472 4.92 .394 1.000 1.221 12 1205 TS-4-8M1 T-15
MD500-050 65908 .472 4.92 .472 1.000 1.221 12 1207 TS-4-8M1 T-15
MD625-015 65909 .472 6.30 .158 1.000 1.732 18 1102 TS-35-3M1 T-9
MD625-020 65910 .472 6.30 .197 1.000 1.732 18 1103 TS-35-4M1 T-9
MD625-025 65911 .472 6.30 .236 1.000 1.732 16 1203 TS-4-5M1 T-15
MD625-028 65912 .472 6.30 .276 1.000 1.732 16 1204 TS-4-5M1 T-15
MD625-028 65912 .472 6.30 .315 1.000 1.732 16 1245 TS-4-5M1 T-15
MD625-040 65914 .472 6.30 .394 1.000 1.732 16 1205 TS-4-8M1 T-15
MD625-050 65915 .472 6.30 .472 1.000 1.732 16 1207 TS-4-8M1 T-15
MD625-055 65916 .551 6.30 .551 1.000 1.732 15 1205 TS-4-8M1 T-15
MD800-015 65917 .472 7.87 .158 1.250 2.441 18 1102 TS-35-3M1 T-9
MD800-020 65918 .472 7.87 .197 1.250 2.441 18 1103 TS-35-4M1 T-9
Spare Parts

MD800-025 65919 .472 7.87 .236 1.250 2.441 18 1203 TS-4-5M1 T-15
Milling

MD800-028 65920 .472 7.87 .276 1.250 2.441 18 1204 TS-4-5M1 T-15
MD800-028 65920 .472 7.87 .315 1.250 2.441 18 1245 TS-4-5M1 T-15
MD800-040 65922 .472 7.87 .394 1.250 2.441 18 1205 TS-4-8M1 T-15
MD800-050 65923 .472 7.87 .472 1.250 2.441 18 1207 TS-4-8M1 T-15
MD800-055 65924 .551 7.87 .551 1.250 2.441 18 1205 TS-4-8M1 T-15
MD1000-040 65925 .472 9.84 .394 2.000 3.425 24 1205 TS-4-8M1 T-15
MD1000-050 65926 .472 9.84 .472 2.000 3.425 20 1207 TS-4-8M1 T-15
For spare part information see page E-177. MD1000-055 65927 .551 9.84 .551 2.000 3.425 20 1205 TS-4-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-98
®

60° Indexable Countersink

60° COUNTERSINK Milling Application Insert Type


Cutting Rake - 11° & 15° High
for 11° & 15° positive triangle TDGH & TPGH inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good - TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ
TPGH-EZ TPHT-E TPHT-E TPGH-EZ TPHT-E

Milling
For insert information see pages E-72 to E-73 & A-72.

TOOL ANGLES: FEATURES:


• Cutting Rake +11°/15° • Available in 3/8", 1/2",
• Axial Rake 0° & 3/4" Weldon shank sizes
• Radial Rake 0° • Positive triangular inserts,
11° or 15° clearance
• Smoother cutting
• Torx screw locking system
For • Three cutting edges

Milling Inserts
Manual
Machines

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
60°
Countersink

Milling
Right Hand Plunge

Toolholder (Metric)
Milling
Spare Parts
Milling

Part No. N o. Gage Insert Torx


Description C d D D1 F H
733101- Inserts Insert Torx Screw K ey
CS60-TD5-037 65300 2.00 .375 .125 0.375 .227 0.375 1 TDGH 520 TS-06 T-6
For spare part information see page E-177. CS60-TD2-037 65302 2.25 .375 .250 0.750 .336 1.000 1 TDGH 21.51 TS-25.45-6M1 T-8
CS60-TD3-050 65304 2.50 .500 .500 1.250 .523 1.000 1 TDGH 321 TS-4.7-8M1 T-15
CS60-TP3-075 65307 3.50 .750 .600 2.500 .523 1.250 1 TPGH 321 TS-4.7-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-99
®

82° Indexable Countersink

82° COUNTERSINK Milling Application Insert Type


Cutting Rake - 11° & 15° High
Stainless C ast
for 11° & 15° positive triangle TDGH & TPGH inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good - TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ
TPGH-EZ TPHT-E TPHT-E TPGH-EZ TPHT-E
Milling

For insert information see pages E-72 to E-73 & A-72.

TOOL ANGLES: FEATURES:


• Cutting Rake +11°/15° • Available in 3/8", 1/2",
• Axial Rake 0° & 3/4" Weldon shank sizes
• Radial Rake 0° • Positive triangular inserts,
11° or 15° clearance
• Smoother cutting
• Torx screw locking system
For • Three cutting edges
Milling Inserts

Manual
Machines

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

82°
Countersink
Milling

Right Hand Plunge


Toolholder (Metric)
Milling
Spare Parts
Milling

Part No. N o. Gage Insert Torx


Description C d D D1 F H
733101- Inserts Insert Torx Screw K ey
CS82-TD5-037 65308 2.00 .375 .125 0.469 .197 0.375 1 TDGH 520 TS-06 T-6
For spare part information see page E-177. CS82-TD2-037 65310 2.25 .375 .250 0.687 .291 1.000 1 TDGH 21.51 TS-25.45-6M1 T-8
CS82-TD3-050 65312 2.50 .500 .500 1.250 .455 1.000 1 TDGH 321 TS-4.7-8M1 T-15
CS82-TP3-075 65315 3.50 .750 .600 2.500 .455 1.250 1 TPGH 321 TS-4.7-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-100
®

90° Indexable Countersink

90° COUNTERSINK Milling Application Insert Type


Cutting Rake - 11° & 15° High
for 11° & 15° positive triangle TDGH & TPGH inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good - TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ
TPGH-EZ TPHT-E TPHT-E TPGH-EZ TPHT-E

Milling
For insert information see pages E-72 to E-73 & A-72.

TOOL ANGLES: FEATURES:


• Cutting Rake +11°/15° • Available in 3/8", 1/2",
• Axial Rake 0° & 3/4" Weldon shank sizes
• Radial Rake 0° • Positive triangular inserts,
11° or 15° clearance
• Smoother cutting
• Torx screw locking system
For • Three cutting edges

Milling Inserts
Manual
Machines

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90°
Countersink

Milling
Right Hand Plunge

Toolholder (Metric)
Milling
Spare Parts
Milling

Part No. N o. Gage Insert Torx


Description C d D D1 F H
733101- Inserts Insert Torx Screw K ey
CS90-TD5-037 65316 2.00 .375 .125 0.500 .185 0.375 1 TDGH 520 TS-06 T-6
For spare part information see page E-177. CS90-TD2-037 65318 2.25 .375 .250 0.750 .272 1.000 1 TDGH 21.51 TS-25.45-6M1 T-8
CS90-TD3-050 65320 2.50 .500 .500 1.250 .426 1.000 1 TDGH 321 TS-4.7-8M1 T-15
CS90-TP3-075 65323 3.50 .750 .560 2.500 .426 1.250 1 TPGH 321 TS-4.7-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-101
®

Indexable Chamfer Mill

30°, 45°, and 60° CHAMFER MILL Milling Application Insert Type
Cutting Rake - 11° High
Stainless C ast
for 11° positive triangle TPHT inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good Average TPHT-E TPHT-E TPHT-E TPHT-E TPHT-E


Milling

For insert information see pages E-72 to E-73.

TOOL ANGLES: FEATURES:


• Cutting Rake +11° • Available in 3/4" Weldon shank size
• Axial Rake 0° • Positive TPHT inserts, 11° clearance
• Radial Rake 0° • High rate of material removal
• Torx screw locking system
• Three cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

30° Chamfer
Milling

Right Hand Horizontal


Toolholder (Metric)
Milling
Spare Parts
Milling

TP H T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
30° Chamfer
C30-062-TP3-075 65400 3.500 0.625 1.600 0.750 .275 1.25 2 32.52 TS-4.7-8M1 T-15
45° Chamfer
For spare part information see page E-177. C45-075-TP3-075 65402 3.500 0.750 1.517 0.750 .392 1.25 2 32.52 TS-4.7-8M1 T-15
60° Chamfer
C60-100-TP3-075 65404 3.500 1.000 1.560 0.750 .484 1.25 2 32.52 TS-4.7-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-102
®

90° Indexable End Mill

2" DIA. 90° END MILL Milling Application Insert Type


Cutting Rake - 20° High
for 7° positive triangle TC_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

Good Good - TCMT-UR TCMT-UR TCGT-EN TCGT-EN TCMT-UR

Milling
For insert information see pages E-72 to E-73.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4" & 1.0" Weldon
• Axial Rake 0° & R8 shank sizes
• Radial Rake 0° • Positive triangular inserts, 7° clearance
• High rate of material removal
• Torx screw locking system
• Three cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

T C _T Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
For spare part information see page E-177. E90-200-TC3-075 65800 3.250 2.0 .75 .625 1.0
E90-200-TC3-100 65802 4.000 2.0 1.0 .625 1.5 3 32.52 TS-4.7-8M1 T-15
E90-200-TC3-R8 65804 5.625 2.0 R8 .625 1.5

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-103
®

90° Indexable "DMS" End Mill

90° END MILL Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive square SD__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy
SDHW-EN SDHW-EN
B e st B e st B e st SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling

For insert information see pages E-50 to E-51.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/4" Weldon shank size
• Axial Rake +6° • Positive square inserts, 15° clearance
• Radial Rake +3° • High rate of material removal
• Torx screw locking system
• High performance at low cost
• Four cutting edges
High • Fast material removal
Milling Inserts

Performance,
Economy
Price

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling

SDGW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
E90-100-SD09-075 65430 3.25 1.00 .75 .345 1.0 2
For spare part information see page E-177. E90-125-SD09-075 65432 3.25 1.25 .75 .345 1.0 2 090308 TS-4.7-8M1 T-15
E90-150-SD09-075 65434 3.25 1.50 .75 .345 1.0 2
E90-200-SD12-075 65436 3.50 2.00 .75 .345 1.25 3 12T308 TS-5.8-10M1 T-20

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-104
®

45° Indexable "DMS" End Mill

45° END MILL Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive square SD__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
SDHW-EN SDHW-EN
B e st B e st B e st SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN

Milling
For insert information see pages E-50 to E-51.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/4" Weldon shank size
• Axial Rake +6° • Positive square inserts, 15° clearance
• Radial Rake +3° • High rate of material removal
• Torx screw locking system
• High performance at low cost
• Four cutting edges
• Fast material removal
High

Milling Inserts
Speed
Milling

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Facing
45° Chamfer

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

SDGW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
F45-100-SD09-075 65438 3.25 1.00 .75 .230 1.0 2
For spare part information see page E-177. F45-125-SD09-075 65440 3.25 1.25 .75 .230 1.0 2 090308 TS-4.7-8M1 T-15
F45-150-SD09-075 65442 3.25 1.50 .75 .230 1.0 2
F45-200-SD12-075 65444 3.50 2.00 .75 .230 1.25 3 12T308 TS-5.8-10M1 T-20

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-105
®

15° Indexable "DMS" End Mill

15° END MILL Milling Application Insert Type


Cutting Rake - 15° High
Stainless C ast
for 15° positive square SD__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy
SDHW-EN SDHW-EN
B e st B e st B e st SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling

For insert information see pages E-50 to E-51.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/4" Weldon shank size
• Axial Rake +6° • Positive square inserts, 15° clearance
• Radial Rake +3° • High rate of material removal
• Torx screw locking system
• High performance at low cost
• Four cutting edges
• Fast material removal
Milling Inserts

Look
For
"DMS" Sets
Page: B-127

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Facing
15° Chamfer
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling
Spare Parts
Milling

SDGW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
F15-100-SD09-075 65446 3.25 1.00 .75 .325 1.0 2
For spare part information see page E-177. F15-125-SD09-075 65448 3.25 1.25 .75 .325 1.0 2 090308 TS-4.7-8M1 T-15
F15-150-SD09-075 65450 3.25 1.50 .75 .325 1.0 2
F15-200-SD12-075 65452 3.50 2.00 .75 .325 1.25 3 12T308 TS-5.8-10M1 T-20

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-106
®

Round Indexable "DMS" End Mill

ROUND END MILL Milling Application Insert Type


Cutting Rake - 15° High
Stainless C ast
and 15° positive round RD__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st RDHW-EN RDHW-EN RDHW-SN RDHW-EN RDHW-EN

Milling
For insert information see pages E-58 to E-61.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/4" Weldon shank size
• Axial Rake +6° • Positive round inserts, 15° clearance
• Radial Rake +3° • High rate of material removal
• Torx screw locking system
• High performance at low cost
• Fast material removal
High

Milling Inserts
Speed
Milling

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Round
Facing

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

RDHW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
RF-100-RD10-075 65454 3.25 1.00 .75 .187 1.0 2
For spare part information see page E-177. RF-125-RD10-075 65456 3.25 1.25 .75 .187 1.0 2 10T3M0 TS-4.7-8M1 T-15
RF-150-RD10-075 65458 3.25 1.50 .75 .187 1.0 2
RF-150-RD12-075 65830 3.50 2.00 .75 .246 1.25 3 120400 TS-4.7-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-107
®

15° Indexable CNMG Recycle Milling Cutter

15° CNMG RECYCLE MILLING CUTTER Milling Application Insert Type


Cutting Rake - Negative 7° High
Stainless C ast
for negative 80° diamond CN__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good B e st CNMG-PM CNMG-PM CNMA-KR CNMP-FN-XF CNMP-EPX


Milling

For insert information see pages A-45 to A-46, A-48, A-51, & A-54 to A-55.

TOOL ANGLES: FEATURES:


• Cutting Rake -7° • Available in 3/4" & 1.0" Weldon
• Axial Rake -7° & R8 shank sizes
• Radial Rake -7° • Recycles negative 80° diamond inserts
• High rate of material removal
• Torx screw locking system
• Four cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation

After the cutting edges are used on your


Toolholder (Inch)

turning toolholder, do not throw the insert away. It


Facing
can be used in this milling cutter to utilize two more
15° Chamfer
Milling

cutting edges that were not used in your lathe


Right Hand Horizontal / Ramp
work.

d
Toolholder (Metric)

d C
H1
H C
Milling

C
H
H
F F F
15° 15° 15°
D D D
D1 D1 D1

REC15A-000-CN4-000 REC15-200-CN4-000 REC15-200-CN4-R8

End Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
REC15-200-CN4-075 65850 3.750 2.0 2.25 .75 .45 1.50
Spare Parts

REC15-200-CN4-100 65852 4.000 2.0 2.25 1.0 .45 1.50 3 432 TS-1032-5M1 T-20
Milling

REC15-200-CN4-R8 65854 5.625 2.0 2.25 R8 .45 1.75

Face Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
For spare part information see page E-177. 733101- Inserts
Insert Screw
K ey

REC15A-300-CN4-100 65856 1.750 3.0 3.23 1.0 .45 .250 .375 4


REC15A-400-CN4-150 65858 2.000 4.0 4.23 1.5 .45 .375 .625 6 432 TS-1032-5M1 T-20
REC15A-500-CN4-150 65860 2.000 5.0 5.23 1.5 .45 .375 .625 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-108
®

15° Indexable CCMT Recycle Milling Cutter

15° CCMT RECYCLE MILLING CUTTER Milling Application Insert Type


Cutting Rake - 7° High
Stainless C ast
for positive 80° diamond CC__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy

Good Good B e st CCMT-UM CCMT-UR CCGW-KM CCGT-FALP CCGT-UE

Milling
For insert information see pages A-61 to A-62 & A-64 to A65.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 3/4" & 1.0" Weldon, R8,
• Axial Rake 2° & arbor shank sizes
• Radial Rake 0° • Recycles positive 80° diamond inserts
• High rate of material removal
• Torx screw locking system
• Two cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation
After the cutting edges are used on your

Toolholder (Inch)
turning toolholder, do not throw the insert away. It
Facing can be used in this milling cutter to utilize four
15° Chamfer more cutting edges that were not used in your

Milling
Right Hand Horizontal / Ramp lathe work.

Toolholder (Metric)
End Mill Milling
C C _T
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
RCC15-200-CC3-075 65864 3.750 2.000 2.164 0.75 .31 1.25
RCC15-200-CC3-100 65866 4.000 2.000 2.164 1.00 .31 1.25 3 32.52 TS-4.7-10M1 T-15
Spare Parts

RCC15-200-CC3-R8 65868 5.625 2.000 2.164 R8 .31 1.50

Face Mill
Milling

C C _T
Part No. N o. Insert Torx
Description C D D1 d F H H1 Gage
733101- Inserts Torx Screw K ey
Insert
RCC15A-200-CC4-075 65869 1.750 2.000 2.164 0.75 .31 .187 .312 3
RCC15A-300-CC4-100 65870 1.750 3.000 3.164 1.00 .31 .219 .375 4
For spare part information see page E-177. 432 TS-4.7-10M1 T-15
RCC15A-400-CC4-150 65872 2.000 4.000 4.164 1.50 .31 .375 .625 6
RCC15A-500-CC4-150 65874 2.000 5.000 5.164 1.50 .31 .375 .625 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-109
®

90° Indexable Positive Milling Cutter

HIGH POSITIVE 90° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20°
High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR P D FR
Milling

For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 1/2", 5/8", 3/4", & 1.0"
• Axial Rake 6° Weldon, R8, & arbor shank sizes
• Radial Rake -6° • Positive parallelogram Inserts,
11° clearance
• 3/8" cutting edge
• Smoother cutting
• Torx screw locking system
Milling Inserts

• Two cutting edges

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)

End Mill
APKT
Part No. N o. Insert Torx
Milling

Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
E90-038-AP10-050 65600 3.000 0.375 0.500 .390 1.000 1
E90-044-AP10-062 65601 3.250 0.437 0.625 .390 1.062 1
E90-050-AP10-062 65602 3.250 0.500 0.625 .390 1.062 1
E90-062-AP10-062 65604 3.250 0.625 0.625 .390 1.062 2
E90-075-AP10-075 65606 3.375 0.750 0.750 .390 1.125 2
E90-087-AP10-075 65608 3.375 0.875 0.750 .390 1.125 3
1003 TS-25.45-6M1 T-7
E90-100-AP10-075 65610 3.500 1.000 0.750 .390 1.125 4
E90-100-AP10-100 65612 4.000 1.000 1.000 .390 1.250 4
E90-125-AP10-100 65614 4.000 1.250 1.000 .390 1.250 4
E90-150-AP10-100 65616 4.000 1.500 1.000 .390 1.250 5
E90-200-AP10-100 65618 4.000 2.000 1.000 .390 1.250 6
Spare Parts

E90-200-AP10-R8 65619 5.625 2.000 R8 .390 1.640 6


Milling

Face Mill
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-150-AP10-075 65630 1.57 1.5 0.75 .390 .187 .312 5
For spare part information see page E-177. E90A-200-AP10-075 65632 1.57 2.0 0.75 .390 .187 .312 6
1003 TS-25.45-6M1 T-7
E90A-250-AP10-100 65634 1.75 2.5 1.00 .390 .219 .375 8
E90A-300-AP10-100 65636 1.75 3.0 1.00 .390 .219 .375 10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-110
®

90° Indexable Positive Milling Cutter

HIGH POSITIVE 90° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER

Milling
For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4", 1.0", & 1.25" Weldon,
• Axial Rake 6° R8, & arbor shank sizes
• Radial Rake -6° • Positive parallelogram inserts,
11° clearance
• 5/8" cutting edge
• Smoother cutting
• Torx screw locking system

Milling Inserts
• Two cutting edges

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
E90-075-AP16-075 65644 4.000 0.75 0.75 .618 1.625 1
E90-100-AP16-075 65646 4.000 1.00 0.75 .618 1.625 2
E90-100-AP16-100 65648 4.500 1.00 1.00 .618 1.750 2
E90-125-AP16-100 65650 4.500 1.25 1.00 .618 1.625 3
1604 TS-4.7-8M1 T-15
E90-150-AP16-100 65652 4.500 1.50 1.00 .618 1.625 4
E90-150-AP16-125 65654 4.500 1.50 1.25 .618 1.625 4
E90-200-AP16-125 65656 4.500 2.00 1.25 .618 1.625 5
E90-200-AP16-R8 65658 5.625 2.00 R8 .618 1.640 5
Spare Parts

Face Mill
Milling

APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-200-AP16-075 65662 1.57 2.0 0.75 .618 .187 .312 5
E90A-250-AP16-100 65664 1.75 2.5 1.00 .618 .219 .375 5
For spare part information see page E-177. E90A-300-AP16-100 65666 1.75 3.0 1.00 .618 .219 .375 6 1604 TS-4.7-10M1 T-15
E90A-400-AP16-150 65668 2.00 4.0 1.50 .618 .375 .625 8
E90A-500-AP16-150 65670 2.38 5.0 1.50 .618 .375 .625 10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-111
®

90° Indexable Positive Extended Milling Cutter

EXTENDED 90° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling

For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4", 1.0", & 1.25"
• Axial Rake 6° Weldon & arbor shank sizes
• Radial Rake -6° • Positive parallelogram inserts,
11° clearance
• 3/8" or 5/8" cutting edge
• Deeper cutting
• Torx screw locking system
Milling Inserts

• Two cutting edges

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling

End Mill
APKT
Part No. N o. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Flutes Torx Screw K ey
Insert
EX90-075-AP10-075 65680 3.50 0.75 0.75 1.125 1.500 4 1
EX90-100-AP10-100 65682 4.25 1.00 1.00 1.500 1.875 8 2 1003 TS-25.45-6M1 T-7
EX90-125-AP10-125 65684 4.50 1.25 1.25 1.875 2.125 12 4
Spare Parts

Face Mill
Milling

APKT Insert
Part No. N o. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts Flutes K ey
Insert Screw
EX90A-200-AP16-100 65690 2.00 2.0 1.00 1.00 .219 .375 6 3
EX90A-250-AP16-100 65692 2.50 2.5 1.00 1.75 .219 .375 12 4
For spare part information see page E-177. EX90A-300-AP16-125 65694 2.50 3.0 1.25 1.75 .281 .500 15 5 1604 TS-4.7-8M1 T-15
EX90A-400-AP16-150 65696 2.50 4.0 1.50 1.75 .375 .625 18 6
EX90A-500-AP16-150 65698 2.50 5.0 1.50 1.75 .375 .625 24 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-112
®

15° Indexable Positive Milling Cutter

HIGH POSITIVE 15° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy
APKT- APKT- APHW- APHX- APHX-
B e st B e st B e st
PD ER PD ER PD ER P D FR PD ER

Milling
For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4" & 1.0" Weldon,
• Axial Rake 6° R8, & arbor shank sizes
• Radial Rake -6° • Positive parallelogram inserts,
11° clearance
• 5/8" cutting edge
• Smoother cutting
• Torx screw locking system

Milling Inserts
• Two cutting edges

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Facing
15° Chamfer

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
F15-125-AP16-075 65710 3.750 1.25 1.552 0.75 .586 1.25 3
F15-150-AP16-100 65712 4.000 1.50 1.802 1.00 .586 1.50 3 1604 TS-4.7-8M1 T-15
F15-200-AP16-R8 65714 5.625 2.00 2.302 R8 .586 1.64 4
Spare Parts

Face Mill
Milling

APKT Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F15A-200-AP16-075 65720 1.57 2.0 2.302 0.75 .586 .187 .312 4
F15A-250-AP16-100 65722 1.75 2.5 2.802 1.00 .586 .219 .375 5
For spare part information see page E-177. F15A-300-AP16-100 65724 1.75 3.0 3.302 1.00 .586 .219 .375 6 1604 TS-4.7-8M1 T-15
F15A-400-AP16-150 65726 2.00 4.0 4.302 1.50 .586 .375 .625 8
F15A-500-AP16-150 65728 2.38 5.0 5.302 1.50 .586 .375 .625 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-113
®

30° Indexable Positive Milling Cutter

HIGH POSITIVE 30° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy
APKT- APKT- APHW- APHX- APHX-
B e st B e st B e st
PD ER PD ER PD ER P D FR PD ER
Milling

For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4" & 1.0" Weldon,
• Axial Rake 6° R8, & arbor shank sizes
• Radial Rake -6° • Positive parallelogram inserts,
11° clearance
• 5/8" cutting edge
• Smoother cutting
• Torx screw locking system
Milling Inserts

• Two cutting edges

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Facing
30° Chamfer
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling

End Mill
APKT
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw Key
Insert
F30-125-AP16-075 65730 3.750 1.25 1.832 0.75 .516 1.25 3
F30-150-AP16-100 65732 4.000 1.50 2.082 1.00 .516 1.50 3 1604 TS-4.7-8M1 T-15
F30-200-AP16-R8 65734 5.625 2.00 2.580 R8 .516 1.64 4
Spare Parts

Face Mill
Milling

APKT Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F30A-200-AP16-075 65740 1.57 2.0 2.58 0.75 .516 .187 .312 4
F30A-250-AP16-100 65742 1.75 2.5 3.08 1.00 .516 .219 .375 5
For spare part information see page E-177. F30A-300-AP16-100 65744 1.75 3.0 3.59 1.00 .516 .219 .375 6 1604 TS-4.7-8M1 T-15
F30A-400-AP16-150 65746 2.00 4.0 4.59 1.50 .516 .375 .625 8
F30A-500-AP16-150 65748 2.38 5.0 5.59 1.50 .516 .375 .625 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-114
®

45° Indexable Positive Milling Cutter

HIGH POSITIVE 45° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
APKT- APKT- APHW- APHX- APHX-
B e st B e st B e st
PD ER PD ER PD ER P D FR PD ER

Milling
For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4" & 1.0" Weldon,
• Axial Rake 6° R8, & arbor shank sizes
• Radial Rake -6° • Positive parallelogram inserts,
11° clearance
• 5/8" cutting edge
• Smoother cutting
• Torx screw locking system

Milling Inserts
• Two cutting edges

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Facing
45° Chamfer

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
End Mill Milling
APKT
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
F45-125-AP16-075 65754 3.750 1.25 2.070 0.75 .416 1.25 3
F45-150-AP16-100 65756 4.000 1.50 2.320 1.00 .416 1.50 3 1604 TS-4.7-8M1 T-15
F45-200-AP16-R8 65758 5.625 2.00 2.818 R8 .416 1.64 4
Spare Parts

Face Mill
Milling

APKT Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F45A-200-AP16-075 65764 1.57 2.0 2.818 0.75 .416 .187 .312 4
F45A-250-AP16-100 65766 1.75 2.5 3.316 1.00 .416 .219 .375 5
For spare part information see page E-177. F45A-300-AP16-100 65768 1.75 3.0 3.826 1.00 .416 .219 .375 6 1604 TS-4.7-8M1 T-15
F45A-400-AP16-150 65770 2.00 4.0 4.826 1.50 .416 .375 .625 6
F45A-500-AP16-150 65772 2.38 5.0 5.826 1.50 .416 .375 .625 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-115
®

75° Indexable Positive Milling Cutter

HIGH POSITIVE 75° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling

For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4" & 1.0"
• Axial Rake 6° Weldon & arbor shank sizes
• Radial Rake -6° • Positive parallelogram inserts,
11° clearance
• 3/8" & 1/2" cutting edge
• Smoother cutting
• Torx screw locking system
Milling Inserts

• Two unused cutting edges

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Facing
75° Chamfer
Milling

Right Hand Horizontal / Ramp After the cutting edges are used on your
90° end mill, do not throw the insert away.
It can be used in this milling cutter to
utilize two more cutting edges that were
not used in your 90° milling application.
Toolholder (Metric)
Milling

End Mill
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
F75-125-AP10-075 65778 3.50 1.25 0.75 .150 1.00 3
1003 TS-25.45-6M1 T-7
F75-150-AP10-100 65780 3.75 1.50 1.00 .150 1.25 3
F75-200-AP16-100 65782 4.00 2.00 1.00 .270 1.50 3 1604 TS-4.7-8M1 T-15
Spare Parts

Face Mill
Milling

APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F75A-200-AP10-075 65786 1.57 2.0 0.75 .150 .312 .187 5
1003 TS-25.45-6M1 T-7
F75A-300-AP10-100 65788 1.75 3.0 1.00 .150 .375 .219 6
For spare part information see page E-177. F75A-200-AP16-075 65790 1.57 2.0 0.75 .270 .312 .187 3
F75A-250-AP16-100 65792 1.75 2.5 1.00 .270 .375 .219 4 1604 TS-4.7-8M1 T-15
F75A-300-AP16-100 65794 1.75 3.0 1.00 .270 .375 .219 5

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-116
®

45° Indexable Positive Milling Cutter

45° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
for high positive 20° square SE__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
SEKT- SEKT- SEHW- SEHX- SEHX-
B e st B e st B e st
A FE R A FE R AFEN/SN A FFN A FE N

Milling
For insert information see pages E-54 to E-57.

TOOL ANGLES: FEATURES:


Cutting Rake +20° • Available in 3/4" & 1.0" Weldon,
Axial Rake +10° R8, & arbor shank sizes
Radial Rake +6° • High positive square inserts,
20° clearance
• Higher rate of material removal
• Torx screw locking system
• Four cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Facing
45° Chamfer

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
End Mill Milling
SEH W Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
F45-150-SE12-075 65810 3.75 1.5 1.989 .75 .237 1.25 3
1204-
F45-200-SE12-100 65812 3.75 2.0 2.489 1.0 .237 1.25 3 TS-5.8-10M1 T-20
A FE N
F45-250-SE12-R8 65814 5.50 2.5 2.989 R8 .237 1.50 4
Spare Parts

Face Mill
Milling

SEH W Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F45A-200-SE12-075 65818 1.57 2.0 2.489 0.75 .237 .187 .312 3
F45A-250-SE12-100 65820 1.75 2.5 2.989 1.00 .237 .250 .375 4
1204-
For spare part information see page E-177. F45A-300-SE12-100 65822 1.75 3.0 3.489 1.00 .237 .250 .375 4
A FE N
TS-5.8-10M1 T-20
F45A-400-SE12-150 65824 2.00 4.0 4.489 1.50 .237 .375 .625 5
F45A-500-SE12-150 65826 2.00 5.0 5.589 1.50 .237 .375 .625 6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-117
®

90° Indexable Square Face Mill

90° FACE MILL Milling Application Insert Type


Cutting Rake - 15° High
Stainless C ast
for 15° positive square SDMT inserts Finishing Medium Roughing Steel
Steel Iron
Aluminum Temper
Alloy
Technical Data

P oor Good B e st SDMT-EN SDMT-EN - - -


Milling

For insert information see pages E-78 to E-79.

TOOL ANGLES: FEATURES:


• Cutting Rake 15° • Available in arbor shank sizes
• Axial Rake 6° • Positive square inserts,
• Radial Rake -10°/-12° 15° clearance
• High rate of material removal
• Torx screw locking system
• Four cutting edges
Four
Milling Inserts

Cutting Edges
Mill to a
Shoulder

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling

SDMT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M172D150 65460 1.58 1.58 0.75 0.50 .187 .312 4
M172D200 65461 1.58 1.97 1.00 0.50 .250 .375 5
For spare part information see page E-177. M172D250 65462 1.58 2.48 1.00 0.50 .250 .375 6 1205 TS-4.7-10M1 T15
M172D300 65463 1.97 3.14 1.50 0.50 .375 .625 7
M172D400 65464 1.97 3.94 1.50 0.50 .375 .625 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-118
®

45° Indexable Octagon Face Mill

45° FACE MILL Milling Application Insert Type


Cutting Rake - 25°
High
for positive 25° Octagon OE_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

F ai r Good B e st OEMT-SN OEMT-EN OEEW-EN OEET-FN OEET-EN

Milling
For insert information see pages E-78 to E-79.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • Available in arbor shank sizes
• Axial Rake 15° • High rate of material removal
• Radial Rake 5° • Torx screw locking system
• Choice of chipbreaker and grade
to cover all machinable materials.
• Eight cutting edge octagonal insert
Choose or round insert

Milling Inserts
From Five
Different
Inserts

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Facing
45° Chamfer

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
End Mill
OE_T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
F45-100-OE5-075 65465 3.54 0.98 1.52 0.75 .343 1.575 3
F45-150-OE5-100 65466 3.74 1.42 1.94 1.00 .343 1.575 4 050410 TS-4.7-10M1 T-15
F45-200-OE5-100 65467 4.33 1.97 2.49 1.00 .343 2.000 6
Spare Parts

Face Mill
Milling

OE_T Insert
Part No. N o. Torx
Description C D D1 d F H
Gage H1 Torx
733101- Inserts K ey
Insert Screw
F45A-150-OE5-075 65468 1.58 1.42 1.94 0.75 .343 .187 .312 4
F45A-200-OE5-100 65469 1.97 1.97 2.49 1.00 .343 .219 .375 6
F45A-250-OE5-100 65470 1.97 2.48 3.00 1.00 .343 .219 .375 8
For spare part information see page E-177. 050410 TS-4.7-10M1 T-15
F45A-300-OE5-150 65471 1.97 3.15 3.67 1.50 .343 .375 .625 8
F45A-400-OE5-150 65472 1.97 3.94 4.46 1.50 .343 .375 .625 10
F45A-500-OE5-150 65473 2.48 4.92 5.44 1.50 .343 .375 .625 10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-119
®

Round Indexable Face Mill

ROUND FACE MILL Milling Application Insert Type


Cutting Rake - 11° High
for 11° positive round RP_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

F ai r Good B e st RPMT-SN RPMT-SN RPMT-SN RPGT-FN RPGT-EN


Milling

For insert information see pages E-64 to E-65.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in arbor shank sizes
• Axial Rake 6° • Positive round inserts,
• Radial Rake -2°/-4° 11° clearance
• High rate of material removal
• Torx screw locking system
• 360° cutting edge
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Round
Facing
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling
Spare Parts
Milling

R P _T Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M42D150 65489 1.58 1.32 1.58 0.75 0.25 .187 .312 3
M42D200 65490 1.58 1.72 1.97 1.00 0.25 .250 .375 4
M42D250 65491 1.58 2.23 2.48 1.00 0.25 .250 .375 5
120400 TS-4.7-8M1 T-15
For spare part information see page E-177. M42D300 65492 1.97 2.90 3.15 1.50 0.25 .375 .625 6
M42D400 65493 1.97 3.69 3.98 1.50 0.25 .375 .625 7
M42D500 65494 2.48 4.67 4.92 1.50 0.25 .375 .625 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-120
®

Round Indexable Milling Cutter

ROUND MILLING CUTTER Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive round RD__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st RDHW-EN RDHW-EN RDHW-SN RDHW-EN RDHW-EN

Milling
For insert information see pages E-58 to E-60.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 3/4" & 1.0" Weldon,
• Axial Rake 10° R8, & arbor shank sizes
• Radial Rake 0° • Positive round inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
• 360° cutting edge

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Round
Facing

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
End Mill Milling
RDHW Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
RF-150-RD12-075 65830 3.500 1.5 2.0 .75 .246 1.25 3
RF-200-RD12-100 65832 3.750 2.0 2.5 1.0 .246 1.25 4 120400 TS-5.8-10M1 T-20
RF-250-RD12-R8 65834 5.625 2.5 3.0 R8 .246 1.75 4
Spare Parts

Face Mill
Milling

RDHW Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
RFA-200-RD12-075 65840 1.57 2.0 2.5 0.75 .246 .187 .312 4
RFA-250-RD12-100 65842 1.75 2.5 3.0 1.00 .246 .219 .375 4
For spare part information see page E-177. RFA-300-RD12-100 65844 1.75 3.0 3.5 1.00 .246 .219 .375 5 120400 TS-5.8-10M1 T-20
RFA-400-RD12-150 65846 2.00 4.0 4.5 1.50 .246 .375 .625 5
RFA-500-RD12-150 65848 2.00 5.0 5.5 1.50 .246 .375 .625 6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-121
0
®

90° Indexable Aluminum Milling Cutter

90° ALUMINUM MILLING CUTTER Milling Application Insert Type


Cutting Rake - 7°
High
for 7° positive 35° diamond VCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st - - - VCGT-FALP -
Milling

For insert information see pages A-60, A-65, A-69, & A-71.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 3/4" & 1.0 Weldon
• Axial Rake 0° & arbor shank sizes
• Radial Rake 3° • Positive 35° diamond, 7° clearance
• High rate of material removal
• Torx screw locking system

Rapid
Milling Inserts

Aluminum
Removal

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling

End Mill
VCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-200-VC22-075 65504 3.75 2.0 .75 .610 1.5 2
220432 TS-5.8-10M1 T-20
E90-200-VC22-100 65505 4.00 2.0 1.0 .610 1.5 2

Face Mill
Spare Parts

VCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
Milling

733101- Inserts K ey
Insert Screw
E90A-200-VC16-075 65509 2.00 2.0 0.75 .552 .187 .312 2 160412 TS-4.7-8M1 T-15
E90A-250-VC22-075 65510 2.00 2.5 0.75 .610 .187 .312 2
E90A-300-VC22-100 65511 2.00 3.0 1.00 .610 .219 .375 3
E90A-400-VC22-150 65512 2.00 4.0 1.50 .610 .375 .625 3 220432 TS-5.8-10M1 T-20
For spare part information see page E-177.
E90A-500-VC22-150 65513 2.00 5.0 1.50 .610 .375 .625 3
E90A-600-VC22-150 65514 2.00 6.0 1.50 .610 .375 .625 6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-122
®

90° Indexable Aluminum Milling Cutter

90° ALUMINUM MILLING CUTTER Milling Application Insert Type


Cutting Rake - 7° High
for 7° positive trigon WCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st WCMT-UR WCMT-UR - WCMT-FALP WCMT-UR

Milling
For insert information see pages E-72 to E-73.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 3/4" & 1.0" Weldon
• Axial Rake 0° & arbor shank sizes
• Radial Rake 3° • Positive trigon inserts, 7° clearance
• High rate of material removal
• Torx screw locking system

Milling Inserts
Trigon
Insert

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
End Mill Milling
WCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-150-WC06-075 65878 3.25 1.5 .75 .245 .75 3
06T308 TS-35.6-9M1 T-15
E90-200-WC06-100 65879 3.50 2.0 1.0 .245 .75 3
Spare Parts

Face Mill
Milling

WCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-200-WC06-075 65880 1.57 2.0 0.75 .246 .187 .312 3
E90A-250-WC06-100 65881 1.75 2.5 1.00 .246 .219 .375 4
For spare part information see page E-177. E90A-300-WC06-100 65882 1.75 3.0 1.00 .246 .219 .375 4 06T308 TS-35.6-9M1 T-15
E90A-400-WC06-150 65883 2.00 4.0 1.50 .246 .375 .625 5
E90A-500-WC06-150 65884 2.00 5.0 1.50 .246 .375 .625 6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-123
®

Concave 90° Indexable Milling Cutter

CONCAVE 90° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for 11° positive 85° parallelogram APHW radius inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Good APHW- APHW- APHW- APHW- APHW-
PD ER PD ER PD ER PD ER PD ER
Milling

For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake +20° • Available in 3/4" & 1.0" Weldon,
• Axial Rake 6° & arbor shank sizes
• Radial Rake -6° • Positive parallelogram radius inserts,
11° clearance
• 5/8" cutting edge
• Smoother cutting
• Torx screw locking system
Milling Inserts

Radius • Two cutting edges


Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling

APHW
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
E90-100-AP16R-075 65674 4.000 1.00 0.75 .618 1.625 2
1604 TS-4.7-8M1 T-15
E90-125-AP16R-100 65675 4.500 1.25 1.00 .618 1.625 3
For spare part information see page E-177.
E90X-100-AP16R-100 65676 7.875 1.00 0.75 .618 1.625 3
1604 TS-4.7-8M1 T-15
E90X-125-AP16R-100 65677 8.625 1.25 1.00 .618 1.625 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-124
®

Indexable Copy Mills

Technical Data
Dorian Tool

Milling
Copy Mill System

Milling Inserts
• Buy one shank, get five
machining options
• Available in Weldon, CAT 40 & 50,
and BT40 shank styles

Toolholder (Inch)
Milling
• Cartridges are easy to change
• 90° end mill
• Copy mill

Toolholder (Metric)
• Round face mill
• Aluminum copy mill
• Utilizes the Torx screw locking

Milling
system

Spare Parts

• Designed for extended cuts


Milling

• Reduces down time


• Increases productivity

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-125
®

Copy Mill Graphic Index

Copy Mills
Technical Data

90° Indexable
Round Indexable
Aluminum
Copy Mill
Milling

Copy Mill
Milling Inserts

Page: E-127 Page: E-128

Modular Copy Mills


90° Indexable Round Indexable Round Indexable Round Indexable 90° Indexable
Positive Modular Modular Modular Aluminum Modular Modular Aluminum
Copy Mill Copy Mill Copy Mill Copy Mill Copy Mill
Toolholder (Inch)
Milling

Page: E-129 Page: E-130 Page: E-131 Page: E-132 Page: E-133
Toolholder (Metric)

Modular Shanks
Milling

Weldon CAT40/50 BT40


Modular Shank Modular Shank Modular Shank
Spare Parts
Milling

Page: E-134 Page: E-135 Page: E-136

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-126
®

Round Indexable Copy Mill

ROUND COPY MILL Milling Application Insert Type


Cutting Rake - 0° High
Stainless C ast
for positive KW_-_ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st KW_-_ KW_-_ KW_-_ KW_-_ -

Milling
For insert information see pages E-66 to E-67.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 3/8", 1/2", 5/8", 3/4",
• Axial Rake 0° 1.0", & 1.25" Weldon shank sizes
• Radial Rake 0° • High rate of material removal
• Torx screw locking system

Milling Inserts
5 different
inserts
equals
5 different
operations
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Round
Facing

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Insert
Part No. N o. Gage Torx
Description C D d H Torx
733101- Inserts Insert K ey
Screw
M65D050 66600 5.91 .472 .500 1.58 1 KWR-12 TS-3.5-9M1 T-10
M65D062 66601 7.09 .630 .625 2.36 1 KWR-16 TS-4.0-13M1 T-15
Spare Parts

M65D075 66602 7.09 .787 .750 2.36 1 KWR-20 TS-5.0-16M1 T-20


Milling

M65D100 66603 8.27 .984 1.000 3.15 1 KWR-25 TS-6.0-20M1 T-30


M65D125 66604 8.27 1.260 1.250 3.15 1 KWR-32 TS-8.0-25M1 T-30
M67D038 66605 4.92 .315 .375 1.58 1 KWR-08 TS-2.5-7M1 T-7
M67D040 66606 5.91 .394 .375 1.58 1 KWR-10 TS-3.0-8M1 T-7
M67D050 66607 7.09 .472 .625 3.15 1 KWR-12 TS-3.5-9M1 T-10
M67D062 66608 7.09 .630 .750 3.15 1 KWR-16 TS-4.0-13M1 T-15
M67D075 66609 8.27 .787 1.000 3.94 1 KWR-20 TS-5.0-16M1 T-20
M67D125 66610 8.27 .984 1.250 3.94 1 KWR-25 TS-6.0-20M1 T-30
For spare part information see page E-177.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-127
®

90° Indexable Aluminum Copy Mill

90° ALUMINUM COPY MILL Milling Application Insert Type


Cutting Rake - 11° High
for 11° positive VPGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st - - - VPGT-FALP -
Milling

For insert information see pages E-74 to E-75.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in 5/8", 3/4",
• Axial Rake 7° & 1.0" Weldon shank sizes
• Radial Rake 3° • High rate of material removal
• Torx screw locking system

Extended
Milling Inserts

Reach
For
Aluminum

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling

VPGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90XL-075-VP11-062 65524 6.875 0.787 0.625 0.394 1.18 2 110304 TS-25.45-6M1 T-7
For spare part information see page E-177. E90XL-100-VP16-075 65525 7.875 0.984 0.750 0.532 1.58 2
E90XL-125-VP16-100 65526 8.625 1.260 1.000 0.532 1.97 2 160412 TS-4.7-8M1 T-15
E90XL-162-VP16-100 65527 8.625 1.654 1.000 0.532 1.97 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-128
®

90° Indexable Positive Modular Copy Mill

HIGH POSITIVE 90° END MILL Milling Application Insert Type


Cutting Rake - 20° High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER

Milling
For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • For use with modular shanks
• Axial Rake 6° See pages E-134 to E-136 for
• Radial Rake -10°/-12° complete listing
• Positive parallelogram inserts,
11° clearance
• 9,9mm cutting edge
• Smoother cutting

Milling Inserts
• Torx screw locking system
• Two cutting edges

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

APKT
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-03D16 66615 1.65 .630 .512 .335 M8 .984 2
For spare part information see page E-177. TW2-03D20 66616 1.97 .787 .709 .413 M10 1.181 3
1003 TS-25.45-6M1 T-7
TW3-03D25 66617 2.28 .984 .826 .492 M12 1.378 4
TW4-03D32 66618 2.68 1.260 1.102 .669 M16 1.772 5

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-129
®

Round Indexable Modular Copy Mill

ROUND COPY MILL Milling Application Insert Type


Cutting Rake - 0° High
for KW_-_ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st KW_-_ KW_-_ KW_-_ KW_-_ -


Milling

For insert information see pages E-66 to E-67.

TOOL ANGLES: FEATURES:


• Cutting Rake 0° • For use with modular shanks
• Axial Rake 0° See pages E-134 to E-136 for
• Radial Rake 0° complete listing
• High rate of material removal
• Torx screw locking system
Milling Inserts

5 different
inserts
equals
5 different
operations
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling

Part No. N o. Gage Insert Torx


Description C D D1 D2 d H
733101- Inserts Insert Torx Screw K ey

TW1-06D16 66620 1.65 .630 .512 .335 M8 .984 1 KWR-16 TS-4.0-13M1 T-15
TW2-06D20 66621 1.97 .787 .709 .413 M10 1.181 1 KWR-20 TS-5.0-16M1 T-20
For spare part information see page E-177. TW3-06D25 66622 2.28 .984 .827 .492 M12 1.378 1 KWR-25 TS-6.0-20M1 T-30
TW4-06D32 66623 2.68 1.260 1.102 .669 M16 1.772 1 KWR-32 TS-8.0-25M1 T-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-130
®

Round Indexable Modular Aluminum Copy Mill

ROUND ALUMINUM COPY MILL Milling Application Insert Type


Cutting Rake - 11°
High
for 11° positive Round RP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st RPGT-EN RPGT-EN - RPGT-EN RPGT-EN

Milling
For insert information see pages E-62 to E-63.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • For use with modular shanks.
• Axial Rake 0° See pages E-134 to E-136 for
• Radial Rake 0° complete listing
• Positive round inserts,
11° clearance
• High rate of material removal
• Torx screw locking system

Milling Inserts
• 360° cutting edge

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Round
Facing

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

R PH W
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-04P12-2 66631 1.65 .472 .512 .335 M8 .984 2 0602 TS-2.5-6M1 T-8
TW1-04P16-2 66632 1.65 .630 .512 .335 M8 .984 2 0803 TS-3.5-9M1 T-8
TW2-04P20-2 66633 1.97 .787 .709 .413 M10 1.181 2 0803 TS-3.5-9M1 T-8
For spare part information see page E-177. TW3-04P25-2 66634 2.28 .984 .827 .492 M12 1.378 2 10T3 TS-3.5-9M1 T-15
TW3-04P25-3 66635 2.28 .984 .827 .492 M12 1.378 3 10T3 TS-3.5-9M1 T-15
TW4-04P32-3 66636 2.68 1.260 1.102 .669 M16 1.772 3 10T3 TS-3.5-9M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-131
®

Round Indexable Modular Copy Mill

ROUND COPY MILL Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive Round RDHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st RDHW-EN RDHW-EN RDHW-SN RDHW-EN RDHW-EN


Milling

For insert information see pages E-58 to E-61.

TOOL ANGLES: FEATURES:


• Cutting Rake 15° • For use with modular shanks
• Axial Rake 0° See pages E-134 to E-136 for
• Radial Rake -2°/-4° complete listing
• Positive round inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
Milling Inserts

• 360° cutting edge

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Round
Facing
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling

RDHW
Part No. N o. Insert Torx
Description C D D1 d H Gage
733101- Inserts Torx Screw K ey
Insert
Spare Parts

TW1-04D10-2 66640 1.65 .394 .512 M8 .984 2 0501 TS-2.0-5M1 T-6


TW1-04D12-2
Milling

66641 1.65 .472 .512 M8 .984 2 0702 TS-2.5-6M1 T-8


TW1-04D12-3 66642 1.65 .472 .512 M8 .984 3 0501 TS-2.0-5M1 T-6
TW1-04D15-3 66643 1.65 .591 .512 M8 .984 3 0702 TS-2.5-6M1 T-8
TW1-04D16-2 66644 1.65 .630 .512 M8 .984 2 0802 TS-3.5-9M1 T-15
TW2-04D20-2 66645 1.97 .787 .709 M10 1.181 2 1003 TS-3.5-9M1 T-15
TW2-04D20-4 66646 1.97 .787 .709 M10 1.181 4 0702 TS-2.5-6M1 T-8
For spare part information see page E-177. TW3-04D25-2 66647 2.28 .984 .827 M12 1.378 2 12T3 TS-4.0-9M1 T-15
TW3-04D25-3 66648 2.28 .984 .827 M12 1.378 3 1003 TS-3.5-9M1 T-15
TW4-04D32-3 66649 2.68 1.260 1.102 M16 1.772 3 12T3 TS-4.0-9M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-132
®

90° Indexable Modular Aluminum Copy Mill

90° ALUMINUM COPY MILL Milling Application Insert Type


Cutting Rake - 11° High
Stainless C ast
for 11° positive VPGT inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st - - - VPGT-FALP -

Milling
For insert information see pages E-74 to E-75.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • For use with modular shanks
• Axial Rake 7° See pages E-134 to E-136 for
• Radial Rake 3° complete listing
• Positive VPGT inserts,
11° clearance
• High rate of material removal
• Torx screw locking system

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

VPGT
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-11P16-2 66651 1.65 0.630 .512 .335 M8 0.984 2
For spare part information see page E-177. TW2-11P20-2 66652 1.97 0.787 .709 .413 M10 1.181 2
110304 TS-25.45-6M1 T-7

TW3-16P25-2 66653 2.48 0.984 .826 .492 M12 1.575 2


160412 TS-4.7-8M1 T-15
TW4-16P32-2 66654 2.88 1.260 1.102 .669 M16 1.969 2

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-133
®

Weldon Modular Shank

WELDON MODULAR SHANK


Technical Data
Milling

FEATURES:
• One shank, five different cutting options
• 3/4", 1.0", & 1.25" Weldon, shank sizes
• Accepts 90° end mill, copy mill, and round
face mill cartridges.
• Designed for easy change of cartridges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Slot Mill
Milling

Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling

Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
PRTW1-075C TW1-04D12-2
TW1-04P12-2
PRTW1-100H TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
TW1-04P16-2
PRTW1-125M TW1-04D15-3
TW1-04D16-2 INDUSTRY Part No.
Description C D d D1 H TH A°
STANDARD 733101-

PRTW2-075C WELDON 075 PRTW1-075C 66655 3.94 .512 .75 .335 1.97 M8 4
TW2-04D16-2
PRTW2-100H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20
TW2-04D20-4 WELDON 100 PRTW1-100H 66656 6.14 .512 1.00 .335 3.94 M8 3
PRTW2-125M
WELDON 125 PRTW1-125M 66657 8.27 .512 1.25 .335 5.91 M8 3
Spare Parts

WELDON 075 PRTW2-075C 66658 3.94 .709 .75 .413 1.97 M10 1,5
Milling

WELDON 100 PRTW2-100H 66659 6.14 .709 1.00 .413 3.94 M10 2
PRTW3-100E
TW3-04P25-2 TW3-04D25-2 WELDON 125 PRTW2-125M 66660 8.27 .709 1.25 .413 5.91 M10 2,5
PRTW3-125K TW3-03D25 TW3-06D25 TW3-16P25
TW3-04P25-3 TW3-04D25-3 WELDON 100 PRTW3-100E 66661 5.32 .827 1.00 .492 2.95 M12 1,5
PRTW3-125P
WELDON 125 PRTW3-125K 66662 7.28 .827 1.25 .492 4.92 M12 2
WELDON 125 PRTW3-125P 66663 9.45 .827 1.25 .492 7.09 M12 1,5

PRTW4-125E WELDON 125 PRTW4-125E 66664 5.32 1.102 1.25 .669 2.95 M16 1,5
PRTW4-125K TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32 WELDON 125 PRTW4-125K 66665 7.28 1.102 1.25 .669 4.92 M16 1
PRTW4-125P WELDON 125 PRTW4-125P 66666 9.45 1.102 1.25 .669 7.09 M16 0,5

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-134
®

CAT40/50 Modular Shank

CAT40/50 MODULAR SHANK

Technical Data
Milling
FEATURES:
• One shank, five different cutting options
• Accepts 90° end mill, copy mill, and round
face mill cartridges
• Designed for easy change of cartridges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill
Slot Mill

Milling
Ramping
Right Hand Horizontal / Plunge

INDUSTRY Part No.


Description D D1 F TH A°

Toolholder (Metric)
STANDARD 733101-

CAT40 CAT40TW1-C 66667 .512 .335 1.97 M8 2


CAT40 CAT40TW1-H 66668 .512 .335 3.94 M8 2

Milling
CAT40 CAT40TW2-C 66669 .709 .413 1.97 M10 3
CAT40 CAT40TW2-H 66670 .709 .413 3.94 M10 3
Available Mills 2
CAT40 CAT40TW2-M 66671 .709 .413 5.91 M10
Shank Part R ound
Number R ound Aluminum CAT40 CAT40TW3-C 66672 .827 .492 1.97 M12 3
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill CAT40 CAT40TW3-H 3
(Aluminum) 66673 .827 .492 3.94 M12
TW1-04D10-2 CAT40 CAT40TW3-M 66674 .827 .492 5.91 M12 2
TW1-04D12-2 CAT40 CAT40TW2-E 66675 1.024 .669 2.95 M16 2
CAT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
CAT40TW1-H TW1-04P16-2 CAT40 CAT40TW4-K 66676 1.024 .669 4.92 M16 2
TW1-04D15-3
TW1-04D16-2 CAT40 CAT40TW4-M 66677 1.024 .669 5.91 M16 3
CAT40 CAT40TW4-Q 66678 1.024 .669 6.89 M16 3

CAT40TW2-C CAT50 CAT50TW1-C 66679 .512 .335 1.97 M8 2


TW2-04D16-2 2
CAT40TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 CAT50 CAT50TW1-H 66680 .512 .335 3.94 M8
TW2-04D20-4
CAT40TW2-M CAT50 CAT50TW2-C 66681 .709 .413 1.97 M10 3
Spare Parts

CAT50 CAT50TW2-H 66682 .709 .413 3.94 M10 3


Milling

CAT40TW3-C CAT50 CAT50TW2-M 66683 .709 .413 5.91 M10 2


TW3-04P25-2 TW3-04D25-2 3
CAT40TW3-H TW3-03D25 TW3-06D25 TW3-16P25 CAT50 CAT50TW3-C 66684 .827 .492 1.97 M12
TW3-04P25-3 TW3-04D25-3
CAT40TW3-M CAT50 CAT50TW3-H 66685 .827 .492 3.94 M12 3
CAT50 CAT50TW3-M 66686 .827 .492 5.91 M12 2
CAT50 CAT50TW2-E 66687 1.024 .669 2.95 M16 2
CAT40TW4-E
CAT40TW4-K CAT50 CAT50TW4-K 66688 1.024 .669 4.92 M16 2
TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32
CAT40TW4-M CAT50 CAT50TW4-M 66689 1.024 .669 5.91 M16 3
CAT40TW4-Q 3
CAT50 CAT50TW4-Q 66690 1.024 .669 6.89 M16

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-135
®

BT40 Modular Shank

BT40 MODULAR SHANK


Technical Data
Milling

FEATURES:
• One shank, three different cutting options
• Accepts 90° end mill, copy mill, and round face
mill cartridges
• Designed for easy change of cartridges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Slot Mill
Milling

Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling

Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
TW1-04D12-2
MABT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MABT40TW1-H TW1-04P16-2
TW1-04D15-3
INDUSTRY Part No.
TW1-04D16-2 Description D D1 F TH A°
STANDARD 733101-

MABT40TW2-C B T 40 MABT40TW1-C 66888 .512 .335 1.97 M8 2


TW2-04D16-2 2
MABT40TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 B T 40 MABT40TW1-H 66889 .512 .335 3.94 M8
TW2-04D20-4
MABT40TW2-M B T 40 MABT40TW2-C 66890 .709 .413 1.97 M10 3
Spare Parts

B T 40 MABT40TW2-H 66891 .709 .413 3.94 M10 3


Milling

MABT40TW3-C B T 40 MABT40TW2-M 66892 .709 .413 5.91 M10 2


TW3-04P25-2 TW3-04D25-2 3
MABT40TW3-H TW3-03D25 TW3-06D25 TW3-16P25 B T 40 MABT40TW3-C 66893 .827 .492 1.97 M12
TW3-04P25-3 TW3-04D25-3
MABT40TW3-M B T 40 MABT40TW3-H 66894 .827 .492 3.94 M12 3
B T 40 MABT40TW3-M 66895 .827 .492 5.91 M12 2
B T 40 MABT40TW4-E 66896 1.024 .669 2.95 M16 2
MABT40TW4-E
MABT40TW4-K B T 40 MABT40TW4-K 66897 1.024 .669 4.92 M16 2
TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32
MABT40TW4-M B T 40 MABT40TW4-M 66898 1.024 .669 5.91 M16 3
MABT40TW4-Q 3
B T 40 MABT40TW4-Q 66899 1.024 .669 6.89 M16

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-136
®

Technical Data
Dorian Tool

Milling
METRIC Milling System

Milling Inserts
• A full range of face mills
• Standard arbor sizes
• Insert leads 0° through 45°
and round
• Insert options for all
material applications

Toolholder (Inch)
• Available with through coolant

Milling
• A full range of end mills
• Available with standard
weldon and R8 shank sizes
• Insert leads 0° through 45°

Toolholder (Metric)
and round
• Insert options for all
material applications

Milling
• Available with through coolant

• Broad selection of specialty


milling cutters
• For a variety of chamfering,
Spare Parts

corner rounding, sloting, and


Milling

key way operations


• Insert options for all
material applications
• Available with through coolant

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-137
®

Milling Graphic Index

Specialty Milling Cutters


Technical Data

15°, 45°, & 60° Double 30° Double 45° Indexable


Indexable Convex
Indexable Indexable Indexable Woodruff Key Seat
Radius Cutter
Milling

Dovetail Cutter Chamfer Mill Chamfer Mill Cutter

Page: E-140 Pages: E-141 to Page: E-144 Page: E-145 Page: E-146
E-143

Indexable Indexable 60° Indexable


Milling Inserts

T-Slot Cutter Slotting Cutter Chamfer Mill

Page: E-147 Page: E-148 Page: E-149


Toolholder (Inch)
Milling

End Milling Cutters


15° Indexable 15° Indexable 90° Indexable 90° Indexable 75° Indexable
CNMG Recycle CCMT Recycle Positive Positve Extended Positive
End Mill End Mill End Mill End Mill End Mill
Toolholder (Metric)
Milling

Page: E-150 Page: E-151 Pages: E-152 Page: E-154 Page: E-155
to E-153

45° Octagon Round


Indexable Indexable
End Mill End Mill
Spare Parts
Milling

Page: E-160 Page: E-162

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-138
®

Milling Graphic Index

Face Milling Cutters

Technical Data
15° Indexable 15° Indexable 90° Indexable 75° Indexable
CNMG Recycle CCMT Recycle Positive Positive

Milling
Face Mill Face Mill Face Mill Face Mill

Page: E-150 Page: E-151 Pages: E-152 Page: 155

45° Indexable 90° Indexable


45° Indexable 75° Indexable
Positive Square
Face Mill Face Mill
Face Mill Face Mill

Milling Inserts
Page: E-156 Page: E-157 Page: E-158 Page: E-159

45° Indexable
Round Indexable
Octagon Face Mill
Face Mill

Toolholder (Inch)
Milling
Page: E-160 Page: E-161

Aluminum Milling Program

90° Indexable 90° Indexable 90° Indexable 90° Indexable


End Mill Face Mill End Mill Face Mill

Toolholder (Metric)
Milling
Page: E-163 Page: E-163 Page: E-164 Page: E-164

Copy Milling Program Spare Parts


Milling

Page: E-166

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-139
®

Indexable Convex Radius Cutter

CONVEX RADIUS CUTTER Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive square convex radius SDGX inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Average SDGX-E SDGX-E SDGX-E SDGX-E SDGX-E
Milling

For insert information see pages E-52 to E-53.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 12mm, 16mm, 20mm,
• Axial Rake 5° & 25mm Weldon shank sizes
• Radial Rake -5° • 0,8mm,1,6mm, 2,4mm, 3,2mm,
4,8mm, & 6,4mm available radii
• Positive square convex radius
inserts, 15° clearance
• Smoother cutting
Milling Inserts

• Torx screw locking system


• Four cutting edges

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Radius
Milling

Right Hand Horizontal


Toolholder (Metric)
Milling

R - R an g e SDGX
Part No. N o. Insert Torx Torx
Description C D D1 d H Gage
733101- Min. Max. Inserts Screw K ey
Insert
QV-16-S304-12 66500 76,2 15,9 12,8 12 25,4 0,4 1,6
1 09T308 TS-4.7-6M1 T-15
Spare Parts

QV-16-S304-16 66501 82,5 15,9 12,8 16 25,4 0,4 1,6


QV-25-S608-20 66505 88,9 25,4 19,2 20 25,4 2,0 3,2 1
Milling

QV-25-S608-25 66506 92,1 25,4 19,2 25 28,6 2,0 3,2 1 190408 TS-5.8-10M1 T-20
QV-50-S608-25 66507 95,3 50,8 44,5 25 31,8 2,0 3,2 3
QV-25-S612-20 66508 88,9 25,4 16,1 20 25,4 3,6 4,8 1
QV-25-S612-25 66509 92,1 25,4 16,1 25 28,6 3,6 4,8 1 190408 TS-5.8-10M1 T-20
QV-50-S612-25 66510 95,3 50,8 41,3 25 31,8 3,6 4,8 3
For spare part information see page E-177. QV-25-S616-20 66511 88,9 25,4 13,0 20 25,4 5,2 6,4 1
QV-25-S616-25 66512 92,1 25,4 13,0 25 28,6 5,2 6,4 1 190408 TS-5.8-10M1 T-20
QV-50-S616-25 66513 95,3 50,8 38,1 25 31,8 5,2 6,4 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-140
®

15° Indexable Cutter

15° DOVETAIL CUTTER Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN

Milling
For insert information see pages E-68 to E-69.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 10mm, 12mm, 20mm,
• Axial Rake +10° & 25mm Weldon shank sizes
• Radial Rake 14° • Positive inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
• Three cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
15° Dovetail
Facing

Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.

Toolholder (Metric)
Milling
True 60° Dovetail

Spare Parts
Milling

Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
D15X-12-TD11-10 66514 61,5 12,7 10 9,1 10,7 1
110204 TS-25.45-6M1 T-7
For spare part information see page E-177. D15X-25-TD11-12 66515 61,5 25,4 12 9,1 10,7 3
D15X-50-TD16-20 66516 76,2 47,6 20 14,0 19,1 3 160308 TS-4.7-10M1 T-15
D15X-65-TD22-25 66517 95,3 63,5 25 19,1 25,4 3 220408 TS-5.8-10M1 T-20

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-141
®

45° Indexable Cutter

45° DOVETAIL CUTTER Milling Application Insert Type


Cutting Rake - 11° High
Stainless C ast
for 11° positive inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN


Milling

For insert information see pages E-70 to E-71.

TOOL ANGLES: FEATURES:


• Cutting Rake +11° • Available 10mm, 12mm, 16mm, 20mm,
• Axial Rake 0° & 25mm Weldon shank sizes
• Radial Rake 0° • Positive inserts,15° clearance
• High rate of material removal
• Torx screw locking system

True
Milling Inserts

45°
Dovetail

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

45° Dovetail
Facing
Milling

Right Hand Horizontal


In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.
Toolholder (Metric)
Milling

True 45° Dovetail


Spare Parts

Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Milling

733101- Inserts key


Insert Screw
D45X-12-TD09-10 66520 60,7 12,7 10 3,2 2,9 1 090202 TS-25.45-6M1 T-7
D45X-20-TD09-10 66521 60,7 19,1 10 4,0 5,0 2
D45X-25-TD09-12 66522 60,3 25,4 12 6,3 5,7 3
D45X-35-TD17-16 66523 76,2 34,9 16 11,1 9,1 2 17T304 TS-4.7-8M1 T-15
For spare part information see page E-177. D45X-50-TD17-20 66524 76,2 47,6 20 11,1 10,4 3
D45X-60-TD25-25 66525 88,9 57,2 25 15,9 16,7 3 250404 TS-5.8-10M1 T-20
D45X-65-TD25-25 66526 88,9 63,5 25 16,5 16,8 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-142
®

60° Indexable Cutter

60° DOVETAIL CUTTER Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive triangle inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN

Milling
For insert information see pages E-68 to E-69.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 10mm, 12mm, 16mm,
• Axial Rake +10° 20mm, & 25mm Weldon shank sizes
• Radial Rake 14° • Positive inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
Alignment • Three cutting edges

Milling Inserts
Key Ensures
Repeatability

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
60° Dovetail
Facing

Milling
Right Hand Horizontal
In order for the dovetail cutter To ensure repeatability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.

Toolholder (Metric)
Milling
True 60° Dovetail

Spare Parts

Insert
Part No. N o. Torx
Description C D d F H Gage Torx
Milling

733101- Inserts key


Insert Screw
D60X-12-TD11-10 66530 60,7 12,7 10 8,3 3,6 1
D60X-20-TD11-10 66531 60,7 19,1 10 8,3 7,2 2 110204 TS-25.45-6M1 T-7
D60X-25-TD11-12 66532 60,7 25,4 12 8,3 9,5 3
D60X-35-TD16-16 66533 72,7 34,9 16 13,0 14,0 3 160308 TS-4.7-8M1 T-15
For spare part information see page E-177. D60X-50-TD16-20 66534 76,2 47,6 20 13,0 14,0 3 160308 TS-4.7-10M1 T-15
D60X-60-TD22-25 66535 88,9 57,2 25 17,8 19,1 3
220408 TS-5.8-10M1 T-20
D60X-65-TD22-25 66536 88,9 63,5 25 17,8 19,1 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-143
®

Double 30° Indexable Chamfer Mill

DOUBLE 30° CHAMFER MILL Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive triangle inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN


Milling

For insert information see pages E-68 to E-69.

TOOL ANGLES: FEATURES:


• Cutting Rake +15° • Available in 10mm, 12mm, 16mm,
• Axial Rake 0° 20mm, and 25mm Weldon shank size
• Radial Rake 0° • Positive inserts, 15° clearance
• High rate of material removal
• Torx screw locking system
• Three cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

60° Chamfer
Milling

Right Hand Horizontal


In order for the 60° chamfer To ensure repeatability,
mill to be properly used, a 90° slot Dorian diamond chamfer mills are
must first be cut into the material. designed with a precision
This first cut allows clearance for machined alignment key that is
the neck of the chamfer mill during integrated into each insert
the final cut. pocket. Combine this with the
advanced design of the
insert and the result is a superior
chamfer mill.
Toolholder (Metric)
Milling

True 60° Dovetail


Spare Parts

Insert
Part No. N o. Torx
Milling

Description C D d F H Gage Torx


733101- Inserts K ey
Insert Screw
C60-075-TD11-037 65252 2.390 0.750 0.375 0.205 0.410 1
C60-100-TD11-050 65253 2.390 1.000 0.500 0.205 0.410 3 110204 TS-25.45-6M1 T-7
C60-137-TD11-062 65254 2.390 1.375 0.625 0.305 0.410 3
C60-150-TD16-062 65255 3.000 1.500 0.625 0.313 0.627 3
For spare part information see page E-177. C60-187-TD16-075 65256 3.000 1.875 0.750 0.313 0.627 3
160308 TS-4.7-8M1 T-15

C60-225-TD22-100 65257 3.500 2.250 1.000 0.422 0.844 3


220408 TS-5.8-10M1 T-20
C60-250-TD22-100 65258 3.500 2.500 1.000 0.422 0.844 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-144
®

Double 45° Indexable Chamfer Mill

DOUBLE 45° CHAMFER MILL Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive square SD__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good Average SDHW-EN SDHW-EN SDHW-EN SDLX-EN SDLX-EN

Milling
For insert information see pages E-50 to E-51.

TOOL ANGLES: FEATURES:


• Cutting Rake 15° • Available in 16mm, 20mm, & 25
• Axial Rake 0° Weldon shank sizes
• Radial Rake 0° • Positive inserts, 15° clearance
• High rate of material removal
• Torx screw locking system
• Four cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
45° Chamfer

Milling
Right Hand Horizontal

Toolholder (Metric)
Milling
Spare Parts
Milling

SDGW Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
S C S 0516 66918 90 05 16 16 5,5 35 1
S C S 1526 66919 110 15 26 20 5,5 40 2
S C S 2536 66920 130 25 36 25 5,5 45 3
For spare part information see page E-177. S C S 0516X L 66921 200 05 16 16 5,5 35 1
090304 TS-4.7-8M1 T-15

S C S 1526X L 66922 200 15 26 20 5,5 40 2


S C S 2536X L 66923 200 25 36 25 5,5 45 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-145
®

Indexable Woodruff Key Seat Cutter

WOODRUFF KEY SEAT CUTTER Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for 20° positive TEHW inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Average TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Milling

For insert information see pages E-76 to E-77.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • Available in 10mm & 12mm
• Axial Rake +/- 6° Weldon shank size
• Radial Rake -10° • High rate of material removal
• Staggered tooth design
• Torx screw locking system
Milling Inserts

Industry
Standard

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Woodruff
K ey S eat
Milling

Right Hand Horizontal


Toolholder (Metric)
Milling

TEHW Insert
Part No. N o. Torx
Description C D d F Gage Torx
733101- Inserts K ey
Insert Screw

DWKC-195-TE06-10 66550 63 19,5 10 5 2


0602 TS-06 T-6
DWKC-196-TE06-10 66551 63 19,5 10 6 2

DWKC-225-TE06-10 66552 63 22,5 10 5 2

DWKC-226-TE06-10 66553 63 22,5 10 6 2 0602 TS-06 T-6

DWKC-228-TE06-10 66554 63 22,5 10 8 2


Spare Parts

DWKC-256-TE06-10 66555 63 25,5 10 6 3 0602 TS-06 T-6


Milling

DWKC-286-TE06-10 66556 63 28,5 10 6 6

DWKC-288-TE06-10 66557 63 28,5 10 8 6 0602 TS-06 T-6

DWKC-2810-TE06-12 66558 71 28,5 12 10 6

DWKC-328-TE06-12 66559 71 32,5 12 8 6


0602 TS-06 T-6
For spare part information see page E-177. DWKC-3210-TE06-12 66560 71 32,5 12 10 6

DWKC-4510-TE06-12 66561 71 45,5 12 10 6 0602 TS-06 T-6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-146
®

Indexable T-Slot Cutter

T-SLOT CUTTER Milling Application Insert Type


Cutting Rake - 20°
High
for 20° positive CEHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Average Average Average CEHW CEHW CEHW CEHW CEHW

Milling
For insert information see pages E-76 to E-77.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • Available in 12mm, 16mm, 25mm,
• Axial Rake +/- 6° & 32mm Weldon shank sizes
• Radial Rake -14° • Industry standard sizes
• High rate of material removal
• Staggered tooth design
• Torx screw locking system
• Two cutting edges

Milling Inserts
Industry
Standard

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
T-Slot
Facing

Milling
Right Hand Horizontal
In order for the T-Slot cutter to be properly
used, a 90° slot must first be cut into the material.
This first cut allows clearance for the neck of the
T-Slot cutter during the final cut.

Toolholder (Metric)
Milling

N o.
Part No. Gage Insert Torx
Description C D d F H N Inserts
Spare Parts

733101- Insert Torx Screw K ey


R/L
Milling

SLOT-21-CE06-12 66540 74 21 12 9 29 12 2/2


SLOT-25-CE06-16 66541 82 25 16 11 34 14 2/2
CEHW-0602 TS-25.45-6M1 T-15
SLOT-28-CE06-16 66542 85 28 16 12 34 16 3/3
SLOT-32-CE06-16 66543 90 32 16 14 34 18 3/3
SLOT-36-CE12-25 66544 103 36 25 16 47 20 2/2
For spare part information see page E-177. SLOT-40-CE12-25 66545 108 40 25 18 52 22 2/2
CEHW-1204 TS-5.8-10M1 T-20
SLOT-45-CE12-25 66546 113 45 25 20 57 24 2/2
SLOT-50-CE12-32 66547 124 50 32 22 64 28 2/2

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-147
®

Indexable Slotting Cutter

INDEXABLE SLOTTING CUTTER Milling Application Insert Type


Cutting Rake - 0°
High
for 0° negative square SNHX inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good Average SNHX-E SNHX-E SNHX-E SNHX-E SNHX-E


Milling

For insert information see pages E-84 to E-85.

TOOL ANGLES: FEATURES:


• Cutting Rake 0° • For use on 22mm, 27mm,
• Axial Rake -3° 40mm, and 50mm arbors.
• Radial Rake -12° • High rate of material removal
• Torx screw locking system
• Four cutting edges

Wide
Milling Inserts

Range of
Sizes

Tool
Operation Direction of Cut
Rotation
SN H X
Part No. N o. Insert Torx
Description E D C d H Gage
Toolholder (Inch)

733101- Inserts Torx Screw K ey


Insert
Arbor Slot
MD063-04 66930 8 63 4 22 14 8 1102 TS-35-3M1 T-9
Milling
Milling

MD063-05 66931 8 63 5 22 14 8 1103 TS-35-4M1 T-9


Right Hand Horizontal
MD063-06 66932 8 63 6 22 14 6 1203 TS-4-5M1 T-15
MD080-04 66933 8 80 4 22 22 10 1102 TS-35-3M1 T-9
MD080-05 66934 8 80 5 22 22 10 1103 TS-35-4M1 T-9
MD080-06 66935 8 80 6 22 22 8 1203 TS-4-5M1 T-15
MD100-04 66936 12 100 4 27 25 12 1102 TS-35-3M1 T-9
MD100-05 66937 12 100 5 27 25 12 1103 TS-35-4M1 T-9
MD100-06 66938 12 100 6 27 25 10 1203 TS-4-5M1 T-15
MD100-07 66939 12 100 7 27 25 10 1204 TS-4-5M1 T-15
MD100-07 66939 12 100 8 27 25 10 1245 TS-4-5M1 T-15
MD100-10 66941 12 100 10 27 25 10 1205 TS-4-8M1 T-15
Toolholder (Metric)

MD125-04 66942 12 125 4 40 31 12 1102 TS-35-3M1 T-9


MD125-05 66943 12 125 5 40 31 12 1103 TS-35-4M1 T-9
MD125-06 66944 12 125 6 40 31 12 1203 TS-4-5M1 T-15
Milling

MD125-07 66945 12 125 7 40 31 12 1204 TS-4-5M1 T-15


MD125-07 66945 12 125 8 40 31 12 1245 TS-4-5M1 T-15
MD125-10 66947 12 125 10 40 31 12 1205 TS-4-8M1 T-15
MD125-12 66948 12 125 12 40 31 12 1207 TS-4-8M1 T-15
MD160-04 66949 12 160 4 40 44 18 1102 TS-35-3M1 T-9
MD160-05 66950 12 160 5 40 44 18 1103 TS-35-4M1 T-9
MD160-06 66951 12 160 6 40 44 16 1203 TS-4-5M1 T-15
MD160-07 66952 12 160 7 40 44 16 1204 TS-4-5M1 T-15
MD160-07 66952 12 160 8 40 44 16 1245 TS-4-5M1 T-15
MD160-10 66954 12 160 10 40 44 16 1205 TS-4-8M1 T-15
MD160-12 66955 12 160 12 40 44 16 1207 TS-4-8M1 T-15
MD160-14 66956 14 160 14 40 44 15 1205 TS-4-8M1 T-15
MD200-04 66957 12 200 4 50 62 18 1102 TS-35-3M1 T-9
Spare Parts

MD200-05 66958 12 200 5 50 62 18 1103 TS-35-4M1 T-9


MD200-06
Milling

66959 12 200 6 50 62 18 1203 TS-4-5M1 T-15


MD200-07 66960 12 200 7 50 62 18 1204 TS-4-5M1 T-15
MD200-07 66960 12 200 8 50 62 18 1245 TS-4-5M1 T-15
MD200-10 66962 12 200 10 50 62 18 1205 TS-4-8M1 T-15
MD200-12 66963 12 200 12 50 62 18 1207 TS-4-8M1 T-15
MD200-14 66964 14 200 14 50 62 18 1205 TS-4-8M1 T-15
For spare part information see page E-177. MD250-10 66965 12 250 10 50 87 24 1205 TS-4-8M1 T-15
MD250-12 66966 12 250 12 50 87 20 1207 TS-4-8M1 T-15
MD250-14 66967 14 250 14 50 87 24 1205 TS-4-8M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-148
®

60° Indexable Chamfer Mill

60° CHAMFER MILL Milling Application Insert Type


Cutting Rake - 7° High
Stainless C ast
for 7° positive triangle TC_T inserts Finishing Medium Roughing Steel
Steel Iron
Aluminum Temper
Alloy

Technical Data
Good Good Average TCMT-UR TCMT-UR TCGW-KM TCGT-FALP TCMT-UR

Milling
For insert information see pages E-72 to E-73.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 16mm & 20mm Weldon
• Axial Rake 0° shank size
• Radial Rake 0° • Positive TCMT inserts, 7° clearance
• High rate of material removal
• Torx screw locking system
• Three cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
60° Chamfer

Milling
Right Hand Horizontal

Toolholder (Metric)
Milling
Spare Parts
Milling

T C _T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
For spare part information see page E-177. Insert Screw
S C T 0617 66988 90 06 17 16 9 25 1
110202 TS-4.7-8M1 T-15
S C S 1425 66989 110 14 25 20 9 35 2

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-149
®

15° Indexable CNMG Recycle Milling Cutter

15° CNMG RECYCLE MILLING CUTTER Milling Application Insert Type


Cutting Rake - Negative 7° High
Stainless C ast
for negative 80° diamond CNMG inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy

Good Good B e st CNMG-PM CNMG-PM CNMA-KR CNMP-FN-XF CNMP-EPX


Milling

For insert information see pages A-45 to A-46, A-48, A-51, & A-54 to A-55.

TOOL ANGLES: FEATURES:


• Cutting Rake - 7° • Available in 20mm & 25mm
• Axial Rake -7° Weldon & arbor shank sizes
• Radial Rake -7° • Recycles negative
80° diamond inserts
• High rate of material removal
• Torx screw locking system
• Four cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Facing
15° Chamfer
Milling

After the cutting edges are used on your


Right Hand Horizontal / Ramp
turning toolholder, do not throw the insert away. It
can be used in this milling cutter to utilize four
more cutting edges that were not used in your
lathe work.

d
Toolholder (Metric)

H1
H C

C
Milling

H
F F
15° 15°
D D
D1 D1

REC15A-000-CN4-000 REC15-50-CN4-000

End Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
REC15-50-CN4-20 66570 95,3 50,8 57,2 20 11,4 38,1
Spare Parts

3 432 TS-1032-5M1 T-20


REC15-50-CN4-25 66571 127,0 50,8 57,2 25 11,4 38,1
Milling

Face Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
For spare part information see page E-177. REC15A-076-CN4-27 66573 44,5 76,2 82,0 27 11,4 7 12,4 5
REC15A-100-CN4-32 66574 50,8 101,6 107,4 32 11,4 8 14,4 6 432 TS-1032-5M1 T-20
REC15A-125-CN4-40 66575 50,8 127,0 132,8 40 11,4 9 16,4 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-150
®

15° Indexable CCMT Recycle Milling Cutter

15°CCMT RECYCLE MILLING CUTTER Milling Application Insert Type


Cutting Rake - 7° High
Stainless C ast
for 7° positive 80° diamond CC__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy

Good Good B e st CCMT-UM CCMT-UR CCGW-KM CCGT-FALP CCGT-UE

Milling
For insert information see pages A-61 to A-62 & A-64 to A65.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 20mm & 25mm Weldon
• Axial Rake 2° & Arbor shank sizes
• Radial Rake 0° • Recycles positive 80° diamond inserts
• High rate of material removal
• Torx screw locking system
• Two cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Facing
15° Chamfer

Milling
After the cutting edges are used on your turning
Right Hand Horizontal / Ramp
toolholder, do not throw the insert away. It can be
used in this milling cutter to utilize two more cutting
edges that were not used in your lathe work.

Toolholder (Metric)
End Mill Milling

C C _T
Part No. N o. Insert Torx
Description C D D1 d F H Gage
733101- Inserts Torx Screw K ey
Insert
RCC15-50-CC3-20 66580 95,3 50,8 55,0 20 7,9 31,8
3 32.52 TS-4.7-10M1 T-15
RCC15-50-CC3-25 66581 101,6 50,8 55,0 25 7,9 31,8
Spare Parts
Milling

Face Mill
C C _T
Part No. N o. Insert Torx
Description C D D1 d F H H1 Gage
733101- Inserts Torx Screw K ey
Insert
RCC15A-50-CC4-22 66585 44,5 50,8 50,0 22 7,8 6,3 10,4 3
For spare part information see page E-177. RCC15A-75-CC4-27 66582 44,5 76,2 80,4 27 7,8 7,0 12,4 4
432 TS-4.7-10M1 T-15
RCC15A-100-CC4-32 66583 50,8 101,6 105,8 32 7,8 8,0 14,4 5
RCC15A-125-CC4-40 66584 50,8 127,0 131,2 40 7,8 9,0 16,4 6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-151
®

90° Indexable Positive Milling Cutter

HIGH POSITIVE 90° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR P D FR
Milling

For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in 12mm, 16mm,
• Axial Rake 6° 20mm, & 25mm Weldon, C3, &
• Radial Rake -11°/-13° arbor shank sizes
• Positive parallelogram inserts,
11° clearance
• 9,9mm cutting edge
• Smoother cutting
Milling Inserts

• Torx screw locking system


• Two cutting edges

Tool End Mill


Operation Direction of Cut
Rotation
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
Toolholder (Inch)

M30D10 67000 80 10 16 9,9 20 1


90° End Mill M30D11 67001 80 11 16 9,9 20 1
Milling

Slot Mill M30D12 67002 80 12 16 9,9 20 1


Right Hand Horizontal / Ramp
M30D13 67003 80 13 16 9,9 20 1
M30D14 67004 80 14 16 9,9 20 1
M30D15 67005 85 15 16 9,9 20 1
M30D16 67006 85 16 16 9,9 25 2
M30D17 67007 85 17 16 9,9 25 2
M30D18 67008 85 18 20 9,9 25 2
M30D19 67009 85 19 20 9,9 25 2
M30D20 67010 85 20 20 9,9 30 3
M30D22 67011 95 22 20 9,9 35 3
M30D24 67012 95 24 20 9,9 35 4
Toolholder (Metric)

M30D25 67013 95 25 20 9,9 35 4


M30D28 67014 95 28 25 9,9 35 4
M30D30 67015 95 30 25 9,9 35 4 1003 TS-25.45-6M1 T-7
Milling

M30D32 67016 95 32 25 9,9 35 5


M35D10 67024 150 10 12 9,9 35 1
M35D12 67025 150 12 12 9,9 35 1
M35D14 67026 150 14 16 9,9 35 1
M35D15 67027 150 15 16 9,9 35 1
M25D16 67028 150 16 16 9,9 35 2
M35D18 67029 150 18 16 9,9 35 2
M35D20 67030 150 20 20 9,9 40 3
M35D22 67031 150 22 20 9,9 40 3
M35D24 67032 150 24 20 9,9 40 4
M35D25 67033 150 25 20 9,9 40 4
M37D16 67017 200 16 16 9,9 40 2
M37D20 67018 200 20 20 9,9 60 3
Spare Parts

M37D22 67019 200 22 20 9,9 60 3


Milling

M37D25 67020 200 25 25 9,9 60 4

Face Mill
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M32D40 67021 40 40 16 9,9 5,6 8,4 6
For spare part information see page E-177. M32D50 67022 40 50 22 9,9 6,3 10,4 7 1003 TS-25.45-6M1 T-7
M32D63 67023 40 63 22 9,9 6,3 10,4 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-152
®

90° High Positive Indexable End Mill

HIGH POSITIVE 90° END MILL Milling Application Insert Type


Cutting Rake - 20°
High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER

Milling
For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in 20mm, 25mm, & 32mm
• Axial Rake 6° Weldon, CM3, & arbor shank sizes
• Radial Rake -10°/-12° • Available in standard, long, and
extra-long lengths
• Positive parallelogram inserts,
11° clearance
• 15,7mm cutting edge

Milling Inserts
• Smoother cutting
• Torx screw locking system
• Two cutting edges

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Shank End Mill

Toolholder (Metric)
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert

Milling
M50D22 67034 95 22 20 15,7 40 2
M50D25 67035 95 25 20 15,7 40 2
M50D28 67036 95 28 25 15,7 40 3
M50D30 67037 95 30 25 15,7 40 3
M50D32 67038 95 32 25 15,7 40 3
M50D35 67039 95 35 25 15,7 40 4
1604 TS-4.7-8M1 T-15
M50D40 67040 95 40 25 15,7 40 4
M55D22 67041 200 22 20 15,7 60 2
M55D25 67042 200 25 20 15,7 60 2
M55D32 67043 200 32 25 15,7 60 3
M57D25 67044 200 25 25 15,7 60 2
M57D32 67045 200 32 32 15,7 60 3

Arbor Mount End Mill


Spare Parts
Milling

APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M52D40 67046 40 40 16 15,7 5,6 8,4 4
M52D50 67047 40 50 22 15,7 6,3 10,4 5
M52D63 67048 40 63 22 15,7 6,3 10,4 6
For spare part information see page E-177. 1604 TS-4.7-10M1 T-15
M52D80 67049 50 80 27 15,7 7 12,4 7
M52D100 67050 50 100 32 15,7 8 14,4 8
M52D125 67051 63 125 40 15,7 9 16,4 10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-153
®

90° Indexable Positive Extended End Mill

EXTENDED 90° END MILL Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER
Milling

For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in 20mm, 25mm, &
• Axial Rake 0° 32mm Weldon shank sizes
• Radial Rake 0° • Positive parallelogram inserts,
11° clearance
• Deeper cutting
• Torx screw locking system
• Two cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling

APKT
Part No. N o. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Flutes Torx Screw K ey
Insert
For spare part information see page E-177. M33D20 67062 90 20 20 27 27 4 1
M33D25 67063 110 25 25 38 38 8 2 1003 TS-25.45-6M1 T-7
M33D32 67064 120 32 32 46 46 12 4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-154
®

75° Indexable Positive Milling Cutter

HIGH POSITIVE 75° MILLING CUTTER Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER

Milling
For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in 20mm & 25mm
• Axial Rake 4°/8° Weldon & arbor shank sizes
• Radial Rake 0° • Positive parallelogram inserts,
11° clearance
• Smoother cutting
• Torx screw locking system
• Two cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

After the cutting edges are used on your

Toolholder (Inch)
Facing 90° end mill, do not throw the insert away.
It can be used in this milling cutter to
75° Chamfer

Milling
utilize two more cutting edges that were
Right Hand Horizontal / Ramp
not used in your 90° milling application.

Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. Insert Torx
Description C D d F H Gage
733101- Inserts Torx Screw K ey
Insert
M38D25-10 67075 95 25 20 4 25 2
Spare Parts

M38D32-10 67076 95 32 25 4 25 3 1003 TS-25.45-6M1 T-7


Milling

M38D40-10 67077 95 40 25 4 25 4

Face Mill
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M58D63-16 67078 40 63 22 6,5 6,3 10,4 4
For spare part information see page E-177.
M58D80-16 67079 50 80 27 6,5 7 12,4 5
1604 TS-4.7-8M1 T-15
M58D100-16 67080 50 100 32 6,5 8 14,4 6
M58D125-16 67081 63 125 40 6,5 9 16,4 7

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-155
®

45° Indexable Positive Face Mill

45° FACE MILL Milling Application Insert Type


Cutting Rake - 20° High
Stainless C ast
for high positive 20° square SE__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data

Alloy
SEKT- SEKT- SEHW- SEHX- SEHX-
B e st B e st B e st
A FE R A FE R AFEN/SN A FFN A FE N
Milling

For insert information see pages E-56 to E-57.

TOOL ANGLES: FEATURES:


Cutting Rake 20° • Available in arbor shank sizes
Axial Rake 20° • High positive square inserts,
Radial Rake -6°/-8° 20° clearance
• Higher rate of material removal
• Torx screw locking system
• Four cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Facing
45° Chamfer
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling
Spare Parts
Milling

SEH W Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M72D50 67090 40 50 63 22 6,0 6,3 10,4 4
M72D63 67091 50 63 72 22 6,0 6,3 10,4 5
For spare part information see page E-177. M72D80 67092 50 80 93 27 6,0 7 12,4 6 1204 TS-5.8-10M1 T-20
M72D100 67093 50 100 113 32 6,0 8 14,4 7
M72D125 67094 63 125 138 40 6,0 9 16,4 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-156
®

45° Indexable Face Mill

45° FACE MILL Milling Application Insert Type


Cutting Rake - 20° High
for 20° positive SE__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
SEKT- SEKT- SEHW- SEHX- SEHX-
B e st B e st B e st
A FE R A FE R AFEN/SN A FFN A FE N

Milling
For insert information see pages E-78 to E-79.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • Available in arbor shank sizes
• Axial Rake 20° • Positive square inserts,
• Radial Rake -6°/-8° 20° clearance
• High rate of material removal
• Four cutting edges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Facing
45° Chamfer

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling

SEK N S eat S eat


Part No. N o. L o ck Torx
Description C D D1 d F H H1 Gage S eat Torx Torx
733101- Inserts Screw K ey
Insert Screw K ey
Spare Parts

M82D50 67105 50 50 63 22 13 6,3 10,4 4


M82D63
Milling

67106 50 63 76 22 13 6,3 10,4 5


M82D80 67107 50 80 93 27 13 7 12,4 6 1203 SP8212 LS-8.0-22M1 TS-4.7-6M1 T-40 T-20
M82D100 67108 50 100 113 32 13 8 14,4 7
M82D125 67109 63 125 138 40 13 9 16,4 8
M122D50 67110 50 50 63 22 13 6,3 10,4 4
M122D63 67111 50 63 76 22 13 6,3 10,4 5
M122D80 67112 50 80 93 27 13 7 12,4 6 1204 - LS-8.0-22M1 - T-40 -
For spare part information see M122D100 67113 50 100 113 32 13 8 14,4 7
page E-177. M122D125 67114 63 125 138 40 13 9 16,4 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-157
®

75° Indexable Face Mill

75° FACE MILL Milling Application Insert Type


Cutting Rake - 11°
High
for 20° positive SEKN inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy
SEKN- SEKN- SEKN- SEKN- SEKN-
B e st B e st B e st
AFSN/-U AFSN/-U AFEN/SN A FFN A FE N
Milling

For insert information see pages E-78 to E-79.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in arbor shank sizes
• Axial Rake 7° • Positive square inserts,
• Radial Rake 0° 20° clearance
• High rate of material removal
• Four cutting edges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Facing
75° Chamfer
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling
Spare Parts
Milling

SEK N Insert S eat


Part No. N o. Torx
Description C D D1 d F H H1 Gage S eat Torx Torx
733101- Inserts K ey
Insert Screw K ey
M132D050 67125 50 50 61 22 11 6,3 10,4 4
M132D063 67126 50 63 74 22 11 6,3 10,4 5
For spare part information see page E-177.
M132D080 67127 50 80 91 27 11 7 12,4 6 1203 SP8212 TS-8.0-22M1 T-40 T-20
M132D100 67128 50 100 111 32 11 8 14,4 7
M132D125 67129 63 125 136 40 11 9 16,4 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-158
®

90° Indexable Square Face Mill

90° FACE MILL Milling Application Insert Type


Cutting Rake - 15° High
for 15° positive square SDMT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

P oor Good B e st SDMT-EN SDMT-EN - - -

Milling
For insert information see pages E-78 to E-79.

TOOL ANGLES: FEATURES:


• Cutting Rake 15° • Available in arbor shank sizes
• Axial Rake 6° • Positive square inserts,
• Radial Rake -10°/-12° 15° clearance
• High rate of material removal
• Torx screw locking system
• Four cutting edges
Four

Milling Inserts
Cutting Edges
Mill to a
Shoulder

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

SDMT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M172D40 67140 40 40 16 12,4 5,6 8,4 4
M172D50 67141 40 50 22 12,4 6,3 10,4 5
For spare part information see page E-177.
M172D63 67142 40 63 22 12,4 6,3 10,4 6 1205 TS-4.7-10M1 T15
M172D80 67143 50 80 27 12,4 7 12,4 7
M172D100 67144 50 100 32 12,4 8 14,4 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-159
®

45° Indexable Octagon Face Mill

45° FACE MILL Milling Application Insert Type


Cutting Rake - 25°
High
for 20° positive Octagon OE_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

F ai r Good B e st OEMT-SN OEMT-EN OEEW-EN OEET-FN OEET-EN


Milling

For insert information see pages E-78 to E-79.

TOOL ANGLES: FEATURES:


• Cutting Rake 20° • Available in arbor shank sizes
• Axial Rake 15° • High rate of material removal
• Radial Rake 5° • Torx screw locking system
• Choice of chipbreaker and grade
to cover all machinable materials.
Choose • Eight cutting edge octogonal insert
or round insert
From Five
Milling Inserts

Different
Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Facing
45° Chamfer
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling

End Mill
OE_T Insert
Part No. N o. Torx
Description C D D1 d F H Gage Torx
733101- Inserts K ey
Insert Screw
F45-25-OE5-20 67160 90 25 38,6 20 8,7 40 3
F45-36-OE5-25 67161 95 36 49,3 25 8,7 40 4 050410 TS-4.7-10M1 T-15
F45-50-OE5-25 67162 110 50 63,2 25 8,7 50 6

Face Mill
Spare Parts
Milling

OE_T Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
F45A-36-OE5-16 67163 40 36 49,3 16 8,7 5,6 8,4 4
F45A-50-OE5-22 67164 50 50 63,3 22 8,7 6,3 10,4 6
F45A-63-OE5-22 67165 50 63 76,2 22 8,7 6,3 10,4 8
050410 TS-4.7-10M1 T-15
For spare part information see page E-177. F45A-80-OE5-27 67166 50 80 93,2 27 8,7 7 12,4 8
F45A-100-OE5-32 67167 50 100 113,3 32 8,7 8 14,4 10
F45A-125-OE5-32 67168 63 125 138,2 32 8,7 8 14,4 10

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-160
®

Round Indexable Face Mill

ROUND FACE MILL Milling Application Insert Type


Cutting Rake - 11° High
for 11° positive round RP_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st RPMT-SN RPMT-SN RPMT-SN RPGT-FN RPGT-EN

Milling
For insert information see pages E-64 to E-65.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in Arbor shank sizes
• Axial Rake 6° • Positive round inserts,
• Radial Rake -2°/-4° 11° clearance
• High rate of material removal
• Torx screw locking system
• 360° cutting edge

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Round
Facing

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

R P _T Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
M42D40 67170 40 33,6 40 16 6,4 5,6 8,4 3
M42D50 67171 40 43,6 50 22 6,4 6,3 10,4 4
M42D63 67172 40 56,6 63 22 6,4 6,3 10,4 5
120400 TS-4.7-8M1 T-15
For spare part information see page E-177. M42D80 67173 50 73,6 80 27 6,4 7 12,4 6
M42D100 67174 50 93,6 100 32 6,4 8 14,4 7
M42D125 67175 63 118,6 125 40 6,4 9 16,4 8

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-161
®

Round Indexable End Mill

ROUND END MILL Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive round RDET inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st RDET-SN RDET-SN - - -
Milling

For insert information see pages E-60 to E-61.

TOOL ANGLES: FEATURES:


• Cutting Rake 15° • Available in 16mm, 20mm, 25mm,
• Axial Rake 0° 32mm Weldon, C3, & Arbor shank
• Radial Rake -2°/-4° sizes
• Positive round inserts,
15° clearance
• High rate of material removal
• Torx screw locking system
Milling Inserts

• 360° cutting edge

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Round
Facing
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling
Spare Parts
Milling

RDMT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
M47D16 67186 200 16 16 5,6 40 1
M47D20 67187 200 20 20 5,6 60 1
For spare part information see page E-177. M47D25 67188 200 25 25 5,6 60 2 10T3 TS-4.7-8M1 T-15
M47D32 67189 200 32 32 5,6 60 3
M47D40 67190 250 40 32 5,6 60 4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-162
®

90° Indexable Aluminum Milling Cutter

90° ALUMINUM MILLING CUTTER Milling Application Insert Type


Cutting Rake - 7°
High
for 7° positive 35° diamond VCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st - - - VCGT-FALP -

Milling
For insert information see pages A-68.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 20mm & 25mm Weldon
• Axial Rake 0° & Arbor shank sizes
• Radial Rake 7° • Positive 35° diamond 7° clearance
• High rate of material removal
• Torx screw locking system

Rapid

Milling Inserts
Aluminum
Removal

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
End Mill Milling
VCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-50-VC22-20 67200 95 50 20 16 38 2
220432 TS-5.8-10M1 T-20
E90-50-VC22-25 67201 100 50 25 16 38 2
Spare Parts

Face Mill
Milling

VCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-50-VC16-22 67202 50 50 22 14 6,3 10,4 2 160412 TS-4.7-8M1 T-15
E90A-63-VC22-22 67203 50 63 22 16 6,3 10,4 2
E90A-75-VC22-27 67204 50 76 27 16 7 12,4 3
For spare part information see page E-177. 220432 TS-5.8-10M1 T-20
E90A-100-VC22-32 67205 50 100 32 16 8 14,4 3
E90A-125-VC22-32 67206 50 124 32 16 8 14,4 4

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-163
®

90° Indexable Aluminum Milling Cutter

90° ALUMINUM MILLING CUTTER Milling Application Insert Type


Cutting Rake - 7°
High
for 7° positive trigon WCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st WCMT-UR WCMT-UR - WCMT-FALP WCMT-UR


Milling

For insert information see pages E-72 to E-73.

TOOL ANGLES: FEATURES:


• Cutting Rake 7° • Available in 20mm & 25mm Weldon &
• Axial Rake 0° arbor shank sizes
• Radial Rake 7° • Positive trigon inserts, 7° clearance
• High rate of material removal
• Torx screw locking system
Milling Inserts

Trigon
Insert

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling

End Mill
WCGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90-32-WC06-20 67216 75 32 20 6,3 20 3
06T308 TS-35.6-9M1 T-15
E90-50-WC06-25 67217 82 50 25 6,3 20 3
Spare Parts

Face Mill
Milling

WCGT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
733101- Inserts K ey
Insert Screw
E90A-50-WC06-22 67218 40 50 22 6,3 6,3 10,4 3
E90A-63-WC06-27 67219 45 63 27 6,3 7 12,4 4
For spare part information see page E-177. E90A-75-WC06-27 67220 45 76 27 6,3 7 12,4 4 06T308 TS-35.6-9M1 T-15
E90A-100-WC06-32 67221 50 100 32 6,3 8 14,4 5
E90A-125-WC06-32 67222 50 124 32 6,3 8 14,4 6

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-164
®

Indexable Copy Mills

Technical Data
Dorian Tool

Milling
Copy Mill System

Milling Inserts
• Buy one shank, get five
machining options
• Available in round, ISO 40 & 50,
and BT40 shank styles

Toolholder (Inch)
Milling
• Cartridges are easy to change
• 90° end mill
• Copy mill

Toolholder (Metric)
• Round face mill
• Aluminum copy mill
• Utilizes the Torx screw locking

Milling
system

Spare Parts

• Designed for extended cuts


Milling

• Reduces down time


• Increases productivity

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-165
®

Copy Mill Graphic Index

Copy Mills
Technical Data

90° Indexable
Round Indexable
Aluminum
Copy Mill
Milling

Copy Mill
Milling Inserts

Page: E-167 Page: E-168

Modular Copy Mills


90° Indexable Round Indexable Round Indexable Round Indexable 90° Indexable
Positive Modular Modular Modular Aluminum Modular Modular Aluminum
Copy Mill Copy Mill Copy Mill Copy Mill Copy Mill
Toolholder (Inch)
Milling

Page: E-169 Page: E-170 Page: E-171 Page: E-172 Page: E-173
Toolholder (Metric)

Modular Shanks
Milling

DIN 69871 A
DIN 1835 B - Round MAS403 - BT40
ISO 40/50
Modular Shank Modular Shank
Modular Shank
Spare Parts
Milling

Page: E-174 Page: E-175 Page: E-176

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-166
®

Round Indexable Copy Mill

ROUND COPY MILL Milling Application Insert Type


Cutting Rake - 0° High
Stainless C ast
for positive KW_-_ inserts Finishing Medium Roughing Steel
Steel Iron
Aluminum Temper
Alloy

Technical Data
B e st B e st B e st KW_-_ KW_-_ KW_-_ KW_-_ -

Milling
For insert information see pages E-66 to E-67.

TOOL ANGLES: FEATURES:


• Cutting Rake 0° • Available in 12mm, 16mm, 20mm,
• Axial Rake 0° 25mm, & 32mm Weldon shank sizes
• Radial Rake 0° • High rate of material removal
• Torx screw locking system

Milling Inserts
5 different
inserts
equals
5 different
operations

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Round
Facing

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Insert
Part No. N o. Gage Torx
Description C D d H Torx
733101- Inserts Insert K ey
Screw
M65D12 66810 150 12 12 40 1 KWR-12 TS-3.5-9M1 T-10
M65D16 66811 180 16 16 60 1 KWR-16 TS-4.0-13M1 T-15
Spare Parts

M65D20 66812 180 20 20 60 1 KWR-20 TS-5.0-16M1 T-20


Milling

M65D25 66813 210 25 25 80 1 KWR-25 TS-6.0-20M1 T-30


M65D32 66814 210 32 32 80 1 KWR-32 TS-8.0-25M1 T-30
M67D08 66815 125 8 12 40 1 KWR-08 TS-2.5-7M1 T-7
M67D10 66816 150 10 12 40 1 KWR-10 TS-3.0-8M1 T-7
M67D12 66817 180 12 16 80 1 KWR-12 TS-3.5-9M1 T-10
M67D16 66818 180 16 20 80 1 KWR-16 TS-4.0-13M1 T-15
M67D20 66819 210 20 25 100 1 KWR-20 TS-5.0-16M1 T-20
For spare part information see page E-177. M67D25 66820 210 25 32 100 1 KWR-25 TS-6.0-20M1 T-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-167
®

90° Indexable Aluminum Copy Mill

90° ALUMINUM COPY MILL Milling Application Insert Type


Cutting Rake - 11°
High
for 11° positive VPGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st - - - VPGT-FALP -
Milling

For insert information see pages E-74 to E-75.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • Available in 16mm, 20mm, & 25mm
• Axial Rake 7° Weldon shank sizes
• Radial Rake 3° • High rate of material removal
• Torx screw locking system

Extended
Milling Inserts

Reach
For
Aluminum

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Milling

Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling

VPGT Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
E90XL-20-VP11-16 66830 175 20 16 10 30 2 110304 TS-25.45-6M1 T-7
For spare part information see page E-177. E90XL-25-VP16-20 66831 200 25 20 13,5 40 2
E90XL-32-VP16-25 66832 220 32 25 13,5 50 2 160412 TS-4.7-8M1 T-15
E90XL-42-VP16-25 66833 220 42 32 13,5 50 3

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-168
®

90° Indexable Positive Modular Copy Mill

HIGH POSITIVE 90° END MILL Milling Application Insert Type


Cutting Rake - 20°
High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR PD ER

Milling
For insert information see pages E-42 to E-43.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • For use with modular shanks
• Axial Rake 6° See pages E-174 to E-176 for
• Radial Rake -10°/-12° complete listing
• Positive parallelogram inserts,
11° clearance
• 9,9mm cutting edge
• Smoother cutting

Milling Inserts
• Torx screw locking system
• Two cutting edges

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

Part No. N o. Gage Insert Torx


Description C D D1 D2 d H
733101- Inserts Insert Torx Screw K ey

TW1-03D16 66615 42 16 13 8,5 M8 25 2


For spare part information see page E-177. TW2-03D20 66616 50 20 18 10,5 M10 30 3
1003 TS-25.45-6M1 T-7
TW3-03D25 66617 58 25 21 12,5 M12 35 4
TW4-03D32 66618 68 32 28 17 M16 45 5

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-169
®

Round Indexable Modular Copy Mill

ROUND COPY MILL Milling Application Insert Type


Cutting Rake - 0° High
for KW_-_ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st KW_-_ KW_-_ KW_-_ KW_-_ -


Milling

For insert information see pages E-66 to E-67.

TOOL ANGLES: FEATURES:


• Cutting Rake 0° • For use with modular shanks
• Axial Rake 0° See pages E-174 to E-176 for
• Radial Rake 0° complete listing
• High rate of material removal
• Torx screw locking system
Milling Inserts

5 different
inserts
equals
5 different
operations
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling

Part No. N o. Gage Insert Torx


Description C D D1 D2 d H
733101- Inserts Insert Torx Screw K ey

TW1-06D16 66620 42 16 13 8,5 M8 25 1 KWR-16 TS-4.0-13M1 T-15


TW2-06D20 66621 50 20 18 10,5 M10 30 1 KWR-20 TS-5.0-16M1 T-20
TW3-06D25 66622 58 25 21 12,5 M12 35 1 KWR-25 TS-6.0-20M1 T-30
For spare part information see page E-177. TW4-06D32 66623 68 32 28 17 M16 45 1 KWR-32 TS-8.0-25M1 T-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-170
®

Round Indexable Modular Aluminum Copy Mill

ROUND ALUMINUM COPY MILL Milling Application Insert Type


Cutting Rake - 11°
High
for 11° positive RPGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st RPGT-EN RPGT-EN - RPGT-EN RPGT-EN

Milling
TOOL ANGLES: FEATURES:
• Cutting Rake 11° • For use with modular shanks
• Axial Rake 0° See pages E-174 to E-176 for
• Radial Rake -2°/-4° complete listing
• Positive round inserts,
11° clearance
• High rate of material removal
• Torx screw locking system

Milling Inserts
• 360° cutting edge

Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
Round
Facing

Milling
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts

RPGT
Milling

Part No. N o. Insert Torx


Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-04P12-2 66631 42 12 13 8,5 M8 25 2 0702 TS-2.5-6M1 T-8
TW1-04P16-2 66632 42 16 13 8,5 M8 25 2 0802 TS-3.5-9M1 T-15
TW2-04P20-2 66633 50 20 18 10,5 M10 30 2 1003 TS-3.5-9M1 T-15
For spare part information see page E-177. TW3-04P25-2 66634 58 25 21 12,5 M12 35 2 12T3 TS-4.0-9M1 T-15
TW3-04P25-3 66635 58 25 21 12,5 M12 35 3 1003 TS-3.5-9M1 T-15
TW4-04P32-3 66636 68 32 28 17 M16 45 3 12T3 TS-4.0-9M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-171
®

Round Indexable Modular Copy Mill

ROUND COPY MILL Milling Application Insert Type


Cutting Rake - 15°
High
for 15° positive Round RDHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data

Alloy

B e st B e st B e st RDHW-EN RDHW-EN RDHW-SN RDHW-EN RDHW-EN


Milling

For insert information see pages E-58 to E-61.

TOOL ANGLES: FEATURES:


• Cutting Rake 15° • For use with modular shanks
• Axial Rake 0° See pages E-174 to E-176 for
• Radial Rake -2°/-4° complete listing
• Positive round inserts,15° clearance
• High rate of material removal
• Torx screw locking system
• 360° cutting edge
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

Round
Facing
Milling

Right Hand Horizontal / Ramp


Toolholder (Metric)
Milling

RDHW
Part No. N o. Insert Torx
Description C D D1 d H Gage
733101- Inserts Torx Screw K ey
Insert
Spare Parts

TW1-04D10-2 66640 42 10 13 M8 25 2 0501 TS-2.0-5M1 T-6


Milling

TW1-04D12-2 66641 42 12 13 M8 25 2 0702 TS-2.5-6M1 T-8


TW1-04D12-3 66642 42 12 13 M8 25 3 0501 TS-2.0-5M1 T-6
TW1-04D15-3 66643 42 15 13 M8 25 3 0702 TS-2.5-6M1 T-8
TW1-04D16-2 66644 42 16 13 M8 25 2 0802 TS-3.5-9M1 T-15
TW2-04D20-2 66645 50 20 18 M10 30 2 1003 TS-3.5-9M1 T-15
TW2-04D20-4 66646 50 20 18 M10 30 4 0702 TS-2.5-6M1 T-8
For spare part information see page E-177.
TW3-04D25-2 66647 58 25 21 M12 35 2 12T3 TS-4.0-9M1 T-15
TW3-04D25-3 66648 58 25 21 M12 35 3 1003 TS-3.5-9M1 T-15
TW4-04D32-3 66649 68 32 28 M16 45 3 12T3 TS-4.0-9M1 T-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-172
®

90° Indexable ModularAluminum Copy Mill

90° ALUMINUM COPY MILL Milling Application Insert Type


Cutting Rake - 11°
High
for 11° positive VPGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron

Technical Data
Alloy

B e st B e st B e st - - - VPGT-FALP -

Milling
For insert information see pages E-74 to E-75.

TOOL ANGLES: FEATURES:


• Cutting Rake 11° • For use with modular shanks See
• Axial Rake 7° pages E-174 to E-176 for
• Radial Rake 3° complete listing
• Positive VPGT inserts,
11° clearance
• High rate of material removal
• Torx screw locking system

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Right Hand Horizontal / Ramp

Toolholder (Metric)
Milling
Spare Parts
Milling

VPGT
Part No. N o. Insert Torx
Description C D D1 D2 d H Gage
733101- Inserts Torx Screw K ey
Insert
TW1-11P16-2 66651 42 16 16 8,5 M8 25 2
110304 TS-25.45-6M1 T-7
TW2-11P20-2 66652 50 20 18 10,5 M10 30 2
For spare part information see page E-177.
TW3-16P25-2 66653 63 25 21 12,5 M12 40 2
160412 TS-4.7-8M1 T-15
TW4-16P32-2 66654 73 32 29 17 M16 50 2

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-173
®

Round Modular Shank

DIN 1835 B - ROUND MODULAR SHANK


Technical Data
Milling

FEATURES:
• One shank, five different cutting options
• 20mm, 25mm, & 32mm Weldon, shank sizes
• Accepts 90° end mill, copy mill, and round face
mill cartridges.
• Designed for easy change of cartridges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Slot Mill
Milling

Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling

Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
PRTW1-20C TW1-04D12-2
TW1-04P12-2
PRTW1-25H TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16 INDUSTRY Part No.
TW1-04P16-2 Description C D d D1 H TH A°
PRTW1-32M TW1-04D15-3 STANDARD 733101-
TW1-04D16-2
WELDON 20 PRTW1-20C 66844 100 13 20 8,5 50 M8 4
PRTW2-20C WELDON 25 PRTW1-25H 66845 156 13 25 8,5 100 M8 3
TW2-04D16-2 3
PRTW2-25H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 WELDON 32 PRTW1-32M 66846 210 13 32 8,5 150 M8
Spare Parts

TW2-04D20-4
PRTW2-32M WELDON 20 PRTW2-20C 66847 100 18 20 10,5 50 M10 1,5
Milling

WELDON 25 PRTW2-25H 66848 156 18 25 10,5 100 M10 2

PRTW3-25E WELDON 32 PRTW2-32M 66849 210 18 32 10,5 150 M10 2,5


TW3-04P25-2 TW3-04D25-2 1,5
PRTW3-32K TW3-03D25 TW3-06D25 TW3-16P25 WELDON 25 PRTW3-25E 66850 135 21 25 12,5 75 M12
TW3-04P25-3 TW3-04D25-3
PRTW3-32P WELDON 32 PRTW3-32K 66851 185 21 32 12,5 125 M12 2
WELDON 32 PRTW3-32P 66852 240 21 32 12,5 180 M12 1,5

PRTW4-32E WELDON 32 PRTW4-32E 66853 135 28 32 17 75 M16 1,5


PRTW4-32K TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32 WELDON 32 PRTW4-32K 66854 185 28 32 17 125 M16 1
PRTW4-32P WELDON 32 PRTW4-32P 66855 240 28 32 17 180 M16 0,5

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-174
®

ISO 40/50 Modular Shank

DIN 69871 A - ISO 40/50 MODULAR SHANK

Technical Data
Milling
FEATURES:
• One shank, five different cutting options.
• Accepts 90° end mill, copy mill, and round
face mill cartridges
• Designed for easy change of cartridges

Milling Inserts
Tool
Operation Direction of Cut
Rotation

Toolholder (Inch)
90° End Mill
Slot Mill

Milling
Ramping
Right Hand Horizontal / Plunge

INDUSTRY Part No.


Description D D1 F TH A°

Toolholder (Metric)
STANDARD 733101-

S K 40 MASK40TW1-C 66692 13 8,5 50 M8 2


S K 40 MASK40TW1-H 66693 13 8,5 100 M8 2

Milling
S K 40 MASK40TW2-C 66694 18 10,5 50 M10 3

Available Mills S K 40 MASK40TW2-H 66695 18 10,5 100 M10 3


Shank Part R ound S K 40 MASK40TW2-M 66696 18 10,5 150 M10 2
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill S K 40 MASK40TW3-C 66697 21 12,5 50 M12 3
Copy Mill Copy Mill
(Aluminum) S K 40 MASK40TW3-H 3
66698 21 12,5 100 M12
TW1-04D10-2 S K 40 MASK40TW3-M 66699 21 12,5 150 M12 2
TW1-04D12-2
MASK40/50TW1-C TW1-04P12-2 S K 40 MASK40TW4-E 66700 26 17 75 M16 2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MASK40/50TW1-H TW1-04P16-2 S K 40 MASK40TW4-K 2
TW1-04D15-3 66701 26 17 125 M16
TW1-04D16-2 S K 40 MASK40TW4-M 66702 26 17 150 M16 3
S K 40 MASK40TW4-Q 66703 26 17 175 M16 3

MASK40/50TW2-C S K 50 MASK50TW1-C 66704 13 8,5 50 M8 2


TW2-04D16-2 2
MASK40/50TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 S K 50 MASK50TW1-H 66705 13 8,5 100 M8
TW2-04D20-4
MASK40/50TW2-M S K 50 MASK50TW2-C 66706 18 10,5 50 M10 3
Spare Parts

S K 50 MASK50TW2-H 66707 18 10,5 100 M10 3


Milling

MASK40/50TW3-C S K 50 MASK50TW2-M 66708 18 10,5 150 M10 2


TW3-04P25-2 TW3-04D25-2 3
MASK40/50TW3-H TW3-03D25 TW3-06D25 TW3-16P25 S K 50 MASK50TW3-C 66709 21 12,5 50 M12
TW3-04P25-3 TW3-04D25-3
MASK40/50TW3-M S K 50 MASK50TW3-H 66710 21 12,5 100 M12 3
S K 50 MASK50TW3-M 66711 21 12,5 150 M12 2
S K 50 MASK50TW4-E 66712 26 17 75 M16 2
MASK40/50TW4-E
MASK40/50TW4-K S K 50 MASK50TW4-K 66713 26 17 125 M16 2
TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32
MASK40/50TW4-M S K 50 MASK50TW4-M 66714 26 17 150 M16 3
MASK40/50TW4-Q 3
S K 50 MASK50TW4-Q 66715 26 17 175 M16

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-175
®

BT40 Modular Shank

MAS403 - BT40 MODULAR SHANK


Technical Data
Milling

FEATURES:
• One shank, five different
cutting options.
• Accepts 90° end mill, copy mill,
and round face mill cartridges.
• Designed for easy change of
cartridges
Milling Inserts

Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)

90° End Mill


Slot Mill
Milling

Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling

Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
TW1-04D12-2
MABT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MABT40TW1-H TW1-04P16-2
TW1-04D15-3
INDUSTRY Part No.
TW1-04D16-2 Description D D1 F TH A°
STANDARD 733101-

MABT40TW2-C B T 40 MABT40TW1-C 66888 13 8,5 50 M8 2


TW2-04D16-2 2
MABT40TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 B T 40 MABT40TW1-H 66889 13 8,5 100 M8
TW2-04D20-4
MABT40TW2-M B T 40 MABT40TW2-C 66890 18 10,5 50 M10 3
Spare Parts

B T 40 MABT40TW2-H 66891 18 10,5 100 M10 3


Milling

MABT40TW3-C B T 40 MABT40TW2-M 66892 18 10,5 150 M10 2


TW3-04P25-2 TW3-04D25-2 3
MABT40TW3-H TW3-03D25 TW3-06D25 TW3-16P25 B T 40 MABT40TW3-C 66893 21 12,5 50 M12
TW3-04P25-3 TW3-04D25-3
MABT40TW3-M B T 40 MABT40TW3-H 66894 21 12,5 100 M12 3
B T 40 MABT40TW3-M 66895 21 12,5 150 M12 2
B T 40 MABT40TW4-E 66896 26 17 75 M16 2
MABT40TW4-E
MABT40TW4-K B T 40 MABT40TW4-K 66897 26 17 125 M16 2
TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32
MABT40TW4-M B T 40 MABT40TW4-M 66898 26 17 150 M16 3
MABT40TW4-Q 3
B T 40 MABT40TW4-Q 66899 26 17 175 M16

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-176
®

Spare Parts

Part No. Torx


Description I.C. P kg .
733101- K ey
Positive Square
Inch
Shim Seats
TS-06 91306 .156 T-6

Technical Data
Milling Insert TS-25.45-6M1 90970 .250 T-7
TS-35.6-9M1 90973 .375 T-15

Milling
Torx Screw TS-4.7-6M1 90975 .375 T-15
Part No.
TS-4.7-8M1 90976 .375 T-15 10 Description A T R P kg .
733101-
TS-4.7-10M1 90982 .375 T-15
TS-1032-5M1 90960 .500 T-20 S P 8212 90379 .500 .1250 .0156 10
TS-5.8-10M1 90986 .750 T-20
TS-8.0-22M1 90987 -- T-20
Metric
TS-2.0-5M1 90988 05 T-6
TS-2.5-6M1 90989 07 T-8
TS-2.5-7M1 90990 08 T-7
TS-3.0-8M1 90991 10 T-7
TS-3.5-9M1 90992 08 T-15
10

Milling Inserts
TS-4.0-9M1 90993 12 T-15
TS-4.0-13M1 90994 16 T-15
TS-5.0-16M1 90995 20 T-20
TS-6.0-20M1 90996 25 T-30
TS-8.0-25M1 90997 32 T-30

Torx Keys

Part No. Part No.


Description Description
733101- 733101-

T-6 92001 T-15 92006


T-7 92002 T-20 92007
T-8 92003 T-25 92008
T-9 92004 T-30 92009

Toolholder (Inch)
T-10 92005

Milling
SAV
E
O N MONEY
SET
S!!
RCC Face Mill and Turning Set for CCMT
Positive Turning Inserts

Toolholder (Metric)
Your Old Inserts Are New With Our Tool!

Milling
Don’t throw away your CCMT inserts that were only half used on your
turning operations. Use the two (2) unused edges for your Set Offers:
facing operations on your mill with our RCC face mill. • 1 15° Face Mill
• 1 Toolholder
• 10 Inserts
2 Milling Edges!
2 Cutting Edges!
Spare Parts

14 pc. Set Includes


Square Mill
Part No. C ut C ut
Milling

S h an k S h an k (1)
733101- Dia. Depth (1) (1) (10)
Siz e Dia. Torx (1)
15° Face Mill Toolholder Inserts
K ey
85540 .625 .750 2.0 .45 RCC15-200-CC3-075 SCLCR12-3B CCMT-32.52-UR-DHCP25 T-15
Storage
85541 .750 1.00 2.0 .45 RCC15-200-CC3-100 SCLCR16-3D CCMT-32.52-UR-DHCP25 T-15
B ox
85542 1.00 R8 2.0 .45 RCC15-200-CC3-R8 SCLCR16-3D CCMT-32.52-UR-DHCP25 T-15
* Available in this Catalog in the Turning Insert section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-177
®
Technical Data
Milling
Milling Inserts
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

E-178
INTERNATIONAL

"New Technology in
Indexable Drilling"

The new FastDrill Starter design with


multi-insert cutting edge, delivers more
holes per insert. The result is faster,
precise, more economical drilling.

Modular Drills
• Modular drills provide
many options
• Drilling
• True-bore operations
• Blind-bore operations

FastDrill:
The Starter Drill Technology
with Spot Face Design
• Center drill
• Pre-drill
• Guide drill
• Limits chatter, allowing for deeper bores
• Reduces machining forces
• Faster, reliable, more precise drilling

Multi-Diameter Drills
• A full range of drill diameters
• Inch 15/32 - 4
• Metric 18 - 58 mm
• Depth from 1.5 - 5 times drill diameter
• Multi-diameter drills
• Modular drill system

F-1
®

Indexable Drilling System Index


Technical Data
Indexable Drill

Indexable Drill Technical Data . . . . . . . . . . . . . . . . .Pages F-3 to F-9


Indexable Drill

Drilling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserts

Pages F-10 to F-12


• Insert Performance Test Report

Indexable Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page F-13


Indexable Drill
(Inch)

• Multi-Diameter Indexable FastDrill • Modular Weldon Shank Indexable FastDrill


• Two Insert Indexable FastDrill • Modular CAT 50 Shank Indexable FastDrill
• Three Insert Indexable FastDrill • Modular BTU 50 Shank Indexable FastDrill
• Four Insert Indexable FastDrill

Metric Indexable Drill . . . . . . . . . . . . . . . . . . . . . . . . . . .Page F-31


Indexable Drill
(Metric)

• Multiple Diameter Indexable FastDrill


• Two Insert (12mm-26mm Diameter) Indexable FastDrill
• Two Insert (27mm-40mm Diameter) Indexable FastDrill
• Two Insert (41mm-58mm Diameter) Indexable FastDrill
Indexable Drill
Spare Parts

Indexable Drilling System Spare Parts . . . . . . . . . . . . . . .Page F-37

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-2
®

Indexable Drill Technical Data

Indexable Drill Application

Technical Data
Indexable Drill
Interrupted Cuts

• In most cases, no modifications are


necessary when making interrupted cuts

• Make sure that the material being machined


is held rigid

• If problems are encountered, reduce cutting


force and feed rate by 25 - 30%

Indexable Drill
Inserts
Drilling on an Incline

• Drilling may be done on any inclined surface


up to a 45° angle

• On inclinations of up to 30°, no adjustments


of speeds, feeds, or cutting force are
necessary

Indexable Drill
• On inclines greater than 30° and less than
45°, cutting force should be reduced to 50%

(Inch)
Boring

• When using a drill for boring purposes, the


drill should be offset in such a manner that
the outer insert is doing the majority of the
work

Indexable Drill
• Insert wear will be more rapid on the outer
insert

(Metric)
Stacked Plates

• Do NOT attempt to drill through more than


Indexable Drill
Spare Parts

one piece of material at a time

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-3
®

Indexable Drill Technical Data

Indexable Drill Troubleshooting


Technical Data
Indexable Drill

General Drilling Information

• Drilling often requires high feed rate and high horsepower


• Rigidity of the machine workpiece and fixturing is crucial when
drilling
• Large amounts of coolant is needed for proper chip removal
and heat dissipation. For maximum tool life,
adaquate coolant is critical
• To ensure coolant flow to the tip of the drill, through-coolant
holes are standard on all Dorian Tool Drills
Indexable Drill
Inserts
Indexable Drill

*** Insert Choice *** *** Through-Hole Application ***


(Inch)

• When choosing inserts for a drill, it is often best to use two


• When performing a through-hole application, special precautions are
different grades
required in order to ensure the safety of the machine operator and
• On any drill, the cutting speed at the centerline is zero. As a
any bystanders
result, high compressive forces are encountered by the center
• As the drill breaks through the workpiece, a slug of material is
insert. These forces will be much higher than those
formed that may be thrown at high speeds due to centrifugal force
encountered by the outer inserts
• Shielding must be provided for protection
• The center cutting insert needs to be of a tougher grade
Indexable Drill

Troubleshooting
(Metric)

Cracked Cutting Edge Insert Wear Poor Drill Quality Poor Chip Evacuation

• Increase coolant flow and


• Ensure drill, insert, and • Increase coolant flow and pressure
• Increase coolant flow and
workpiece rigidity pressure • Increase speed
pressure
• Reduce feed rate • Reduce speed • Reduce feed rate
• Increase speed
• Use a tougher grade • Use a tougher grade • Ensure drill, insert, and
workpiece rigidity
Indexable Drill
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-4
®

Indexable Drill Technical Data

Drilling Formulas

Technical Data
Indexable Drill
Inch Measurements

ap = Axial depth of cut Inch M = Torque Inch lbs


Dc = Diameter of tool Inch n = Spindle speed Rev/Min
ff = Feed force - thrust lbs Pc = Power requirements Hp
fn = Feed per revolution Inch/Rev Q = Metal removal rate Inch3/Min
kc = Specific cutting force lbs/inch2 Tc = Cutting time Min
Kr = Lead angle of drill degree vc = Cutting speed Feet/Min
lm = Drill depth Inch vf = Feed per minute Inch/Min

Indexable Drill
Example: Determine the cutting speed (vc ) required for a 2-1/2" diameter

Inserts
Cutting Speed πx D c
xn drill with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 12 π x 2.5 x 600
vc = = 392.70 Feet/Min
12

Example: Determine the spindle speed (n) required for a 2-1/2" diameter
Spindle Speed vc x 12 drill with a cutting speed of 400 SFM.
Revolution Per Minute n =
πx D c n =
400 x 12
= 611.15 Rev/Min
π x 2.5

Example: Determine the surface feed per minute (v f) required for a 2-1/2"

Indexable Drill
Feed Rate diameter drill with a spindle speed of 600 RPM and feed per
vf = fn x n revolution of .015.

(Inch)
Per Minute
vf = .015 x 600 = 9 Inches/Min

Example: Determine the metal removal rate (Q) resulting from a 2-1/2" diameter
vf x (π x D c2 ) drill with a feed rate per minute of 9.0 inches/min.
Metal Removal Rate Q=
Inch3 /Min 4 9 x (π x 2.52 )
Q= = 44 Inches 3/Min
4

Example: Determine the power requirement (Pc) for 2-1/2" drill with a
fn x vc x Dc x kc cutting force of 181,750, a cutting speed of 200, and a feed rate
Power Requirement

Indexable Drill
Pc = per revolution of .015.
Horsepower 132,000 .015 x 200 x 2.5 x 181,750

(Metric)
Pc = = 10.33 HP
132,000

Example: Determine the amount of time required to drill a 2" deep hole with
lm a spindle speed of 600 RPM and feed rate of .015 IPR.
Cutting Time Tc =
Minute fn x n 2
Tc = = .22 Min (13 Sec)
.015 x 600

Example: Determine the torque required to drill a 2-1/2" hole 2" deep with
Dc x ap x fn x kc a feed rate of .015 IPR and a cutting force of 181,750.
Torque M=
Inch Pounds 4 2.5 x 2 x .015 x 181,750
Indexable Drill

M= = 3407.8 Inch Pounds


Spare Parts

Example: Determine the feed force thrust exerted by a 2-1/2" drill when
cutting a hole 2" deep with a feed rate of .015 IPR, a cutting force
Feed Force Thrust ff =.5 x kc x ap x fn x sinKr of 181,750, and a lead angle of 7°.
Pounds
ff = .5 x 181,750 x 2 x .015 x sin7° = 332.25 Pounds

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-5
®

Indexable Drill Technical Data

Drilling Formulas
Technical Data
Indexable Drill

Metric Measurements

ap = Axial depth of cut mm M = Torque Nm


Dc = Diameter of tool mm n = Spindle speed Rev/Min
ff = Feed force - thrust N Pc = Power requirements Kw
fn = Feed per revolution mm/Rev Q = Metal removal rate mm3/Min
kc = Specific cutting force Nm Tc = Cutting time Min
Kr = Lead angle of drill degree vc = Cutting speed m/Min
lm = Drill depth mm vf = Feed per minute mm/Min
Indexable Drill

Example: Determine the cutting speed (vc) required for a 50mm diameter
Inserts

Cutting Speed πx D c
xn drill with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 1000 π x 50 x 600
vc = = 94,25 m/Min
1000

Example: Determine the spindle speed (n) required for a 50mm diameter
Spindle Speed v c x 1000 drill with a cutting speed of 95 SFM.
Revolution Per Minute n =
πx D c n =
95 x 1000
= 604.79 Rev/Min
π x 50
Example: Determine the surface feed per minute (vf ) required for a 50 mm
Indexable Drill

Feed Rate diameter drill with a spindle speed of 600 RPM and feed per
vf = fn x n revolution of 0,4.
(Inch)

Per Minute
v f = 0,4 x 600 = 240 mm/Min

Example: Determine the metal removal rate (Q) resulting from a 50mm diameter
v f x ( π x D c2 ) drill with a feed rate per minute of 240 mm/min.
Metal Removal Rate Q=
Inch3 /Min 4 240 x (π x 50 2)
Q= = 471.238 mm3 /Min
4

Example: Determine the power requirement (Pc) for a 50mm drill with a
fn x vc x Dc x kc cutting force of 20,500, a cutting speed of 100, and a feed rate
Power Requirement Pc =
Indexable Drill

per revolution of 0,4.


Kilowatts 5.800.000 0,4 x 100 x 65 x 20,500
(Metric)

Pc = = 9.19 Kw
5.800.000

Example: Determine the amount of time required to drill a 50mm deep hole
lm with a spindle speed of 600 RPM and feed rate of 0,4 IPR.
Cutting Time Tc =
Minute fn x n 50
Tc = = .21 Min (13 Sec)
.04 x 600

Example: Determine the torque required to drill a 0,065m (65mm) hole


Dc x ap x fn x kc 0,050 m (50mm) deep with a feed rate of 0,004 m (0,4) feed rate
Torque M= and a cutting force of 1.253.122.138,03 N/m2.
Newton Metres 4 0,065 x 0,050 x 0,0004 x 1.253.122.138 = 407.26 Nm
Indexable Drill
Spare Parts

M=
4

Example: Determine the feed force thrust exerted by a 65 mm drill when


cutting a hole 50 mm deep with a feed rate of 0,4 IPR, a cutting
Feed Force Thrust ff =.5 x kc x ap x fn x sinKr force of 20.500, and a lead angle of 7°.
Pounds
ff = .5 x 20.500 x 50 x 0,4 x sin7° = 24.983 Newtons

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-6
®

Insert Selection and Grade Specification for Drilling Application

Finishing Medium Roughing


Material Wear Resistant<————————————————————————————————————————————————————>Toughness
Low Carbon Steel C7-8 C6-7 C5-6 C5 C5
and Free Machine Steel P 05 P 15 P 25 P 35 P 45

Technical Data
Indexable Drill
Carbon Steel, Alloy Steel
and Tool Steel, <35 HRC DHCP25
DHCP40
Martensitic-Ferritic, 400
D V P 56
series and PH Stainless Steel
D P 440

Austenitic Stainless Steel C3-4 C2-3 C2 C2 C1-2


200 and 300 series M05 M15 M25 M35 M45

D A S P 20
D V P 56 DHCP40
DHP440

Ductile Cast Iron C3-4 C2-3 C2 C2 C1-2


Malleable Cast Iron K 05 K 15 K 25 K 35 K 45

Indexable Drill
Gray Cast Iron

Inserts
D A S P 20
D V P 56 DHCP40
DHP440
Free Machining Alloy C3-4 C2-3 C2 C2 C1-2
Aluminum Alloy K 05 K 15 K 25 K 35 K 45
Magnesium Alloy
Low Silicon <12.2% DKT10
High Silicon >12.2% D A S P 20
DOX425

Zirconium, Manganese C3-4 C2-3 C2 C2 C1-2


Tin Alloys, Lead Alloys K 05 K 15 K 25 K 35 K 45

Indexable Drill
Copper, Brass, Bronz e, Zinc
Tungsten Alloys DKT10

(Inch)
Compact Graphite Iron D A S P 20
Nylon, Plastic Rubber, Phenolics DOX425

High Temper Alloy Cobalt Base C3-4 C2-3 C2 C2 C1-2


High Temper Alloy Iron Base K 05 K 15 K 25 K 35 K 45
High Temper Alloy Nickel Base
Titanium and Titanium Alloy D A S P 20
DHCP40
DHP440

Insert Grade ANSI ISO Coating Grade Description First Choice


M10-25 Tough thermal deformation resistant substrate with First choice: For drilling at high

Indexable Drill
K10-25 cobalt enriched periphery. speed and dry or semi-dry
C5-6 PVD-TiAlN-Multi-Layer conditions
DASP20 K10-25

(Metric)
K10-25
P15-35 Well balanced thermal deformation resistant substrate For all around drilling
M10-25 with cobalt enriched periphery. operations
C5-6 PVD-TiN
D V P 56 K10-25

P15-35 Tough thermal deformation resistant substrate with Drilling on moderate


cobalt enriched periphery, wear and abrasion resistant. application.
C2 PVD-TiN-TiCN-AL203-TiN
D H C P 25

P30-50 Extra strong and tough deformation resistant substrate Drilling on tough application.
M25-40 with cobalt enriched periphery for maximum edge
C5 PVD-TiN-TiCN-AL203-TiN strength.
D H C P 40 K25-40
K25-40
M25-40 Extra strong and tough thermal shock resistant For difficult drilling in dry or wet
Indexable Drill

K25-40 substrate. conditions.


Spare Parts

C5 PVD-TiAlN-Heat Resist.
D H P 440 K25-40

K05-15 Ultra-fine and tough micrograined substrate, with a very For drilling aluminum (<12.2%
hard coating and an extremely smooth surface. Si)
C2 CVD-TiAlN
D K T 10

K20-35 A tough micrograined substrate. Compressive strain in For drilling aluminum (>12.2%
the layer protects the insert from cracking and gives Si)
C3-4 PVD-AL203 extreme resistance to wear.
DOX425

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-7
®

Indexable Drill Technical Data

FastDrill Chip Evacuation


Technical Data
Indexable Drill

• The helical shape of the FastDrill is specially designed for efficient


chip evacuation
• Allows for higher feed rates
• Provides for cooler operation and longer tool life
Indexable Drill

FastDrill Speeds and Feeds FastDrill Speeds and Feeds


Inserts

Material Drill F eed sfm (vc) Material Drill F eed sfm (vc)
Diameter in / rev ft / min Diameter in / rev ft / min

15/32 - 25/32 .001 - .004 15/32 - 25/32 .001 - .005


13/16 - 31/32 .001 - .006 Free Machining Aluminum, 13/16 - 31/32 .002 - .005
Low Carbon Steel and 1 - 1 7/8 .003 - .007 1 - 1 7/8 .004 - .007
1 15/16 - 2 5/8 .004 - .008
625 - 875 Low Silicon Aluminum < 12.2%, 1 15/16 - 2 5/8 .005 - .009
975 - 1300
Free Machining Steel
2 3/4 - 3 1/4 .005 - .009 Magnesium 50 - 90 BHN 2 3/4 - 3 1/4 .006 - .010
3 3/8 - 4 .006 - .010 3 3/8 - 4 .008 - .012
15/32 - 25/32 .001 - .004
13/16 - 31/32 .002 - .005 15/32 - 25/32 .001 - .005
Carbon Steel, Alloy Steel 1 - 1 7/8 .004 - .006 13/16 - 31/32 .002 - .005
600 - 875
and Tool Steel < 35 HRC 1 15/16 - 2 5/8 .004 - .007 High Silicon Aluminum Alloy 1 - 1 7/8 .004 - .007
2 3/4 - 3 1/4 .005 - .009 825 - 1150
> 12.2% 1 15/16 - 2 5/8 .005 - .009
3 3/8 - 4 .006 - .010 2 3/4 - 3 1/4 .006 - .010
Indexable Drill

15/32 - 25/32 .001 - .004 250 - 425 3 3/8 - 4 .008 - .012


13/16 - 31/32 .001 - .005 350 - 600
Carbon Steel, Alloy Steel .004 - .006 350 - 600
(Inch)

1 - 1 7/8
.004 - .007 350 - 600 15/32 - 25/32 .001 - .005
and Tool Steel > 35 HRC 1 15/16 - 2 5/8
2 3/4 - 3 1/4 .005 - .009 350 - 600 Copper, Brass, Bronze, Zinc, 13/16 - 31/32 .002 - .006
3 3/8 - 4 .006 - .010 350 - 600 1 - 1 7/8 .004 - .007
Lead Alloys, 1 15/16 - 2 5/8 .005 - .009
825 - 1150
15/32 - 25/32 .001 - .004 400 - 550 Magnesium 90 - 150 BHN 2 3/4 - 3 1/4 .006 - .010
13/16 - 31/32 .001 - .006 550 - 800 3 3/8 - 4 .007 - .011
Martensitic - Ferritic, 400 Series, 1 - 1 7/8 .003 - .007 550 - 800
.004 - .008 550 - 800 15/32 - 25/32 .001 - .005
and PH Stainless Steel 1 15/16 - 2 5/8 Carbon and Graphite
2 3/4 - 3 1/4 .005 - .009 550 - 800 13/16 - 31/32 .002 - .005
3 3/8 - 4 .006 - .010 550 - 800 270 - 400 BHN 1 - 1 7/8 .004 - .007
825 - 1150
Nylon, Plastics, Rubbers, 1 15/16 - 2 5/8 .005 - .009
2 3/4 - 3 1/4 .006 - .010
15/32 - 25/32 .001 - .004 Phenolics, and Resins 3 3/8 - 4 .008 - .012
13/16 - 31/32 .001 - .005
Stainless Steel 1 - 1 7/8 .003 - .006
325 - 450 15/32 - 25/32 .001 - .003
Austenitic 200 and 300 Series 1 15/16 - 2 5/8 .004 - .006
13/16 - 31/32 .001 - .003
Indexable Drill

2 3/4 - 3 1/4 .004 - .007


3 3/8 - 4 .005 - .008 Cobalt Base High Temper Alloys 1 - 1 7/8 .002 - .004
50 - 75
(Metric)

150 - 425 BHN 1 15/16 - 2 5/8 .003 - .005


2 3/4 - 3 1/4 .004 - .006
15/32 - 25/32 .001 - .006 3 3/8 - 4 .005 - .008
13/16 - 31/32 .004 - .007 15/32 - 25/32 .001 - .003
Gray Cast Iron 1 - 1 7/8 .006 - .008 13/16 - 31/32 .001 - .003
700 - 925
135 - 270 BHN 1 15/16 - 2 5/8 .006 - .010 Iron Base High Temper Alloys 1 - 1 7/8 .002 - .004
2 3/4 - 3 1/4 .007 - .011 50 - 75
135 - 320 BHN 1 15/16 - 2 5/8 .003 - .005
3 3/8 - 4 .008 - .012 2 3/4 - 3 1/4 .004 - .006
15/32 - 25/32 .001 - .006 3 3/8 - 4 .005 - .008
13/16 - 31/32 .004 - .007 15/32 - 25/32 .001 - .003
Gray Cast Iron 1 - 1 7/8 .006 - .008 13/16 - 31/32 .001 - .003
400 - 700
275 - 450 BHN 1 15/16 - 2 5/8 .006 - .010 Nickel Base High Temper Alloys 1 - 1 7/8 .002 - .004
2 3/4 - 3 1/4 .007 - .011 50 - 75
140 - 300 BHN 1 15/16 - 2 5/8 .003 - .005
3 3/8 - 4 .008 - .012 2 3/4 - 3 1/4 .004 - .006
15/32 - 25/32 .001 - .006 3 3/8 - 4 .005 - .008
13/16 - 31/32 .004 - .007 15/32 - 25/32 .001 - .003
Indexable Drill

1 - 1 7/8 .006 - .008


Spare Parts

Ductile Cast Iron 450 - 700 13/16 - 31/32 .001 - .003


1 15/16 - 2 5/8 .006 - .010 Nickel Base High Temper Alloys 1 - 1 7/8 .002 - .004
2 3/4 - 3 1/4 .007 - .011 50 - 75
300 - 475 BHN 1 15/16 - 2 5/8 .003 - .005
3 3/8 - 4 .008 - .012 2 3/4 - 3 1/4 .004 - .006
3 3/8 - 4 .005 - .008
15/32 - 25/32 .001 - .004
• Note: Information provided in this chart is to be used as a starting point only 13/16 - 31/32 .003 - .006
Titanium and Titanium Alloys 1 - 1 7/8 .005 - .006
and may need to be adjusted to accommodate actual working 125 - 175
100 - 475 BHN 1 15/16 - 2 5/8 .006 - .007
conditions. 2 3/4 - 3 1/4 .006 - .008
3 3/8 - 4 .008 - .010

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-8
®

Indexable Drill Technical Data

Recommended Insert Grade Combination

Technical Data
Diameter Range

Indexable Drill
Material 15/32 - 25/32 13/16 - 31/32 1 - 1 7/8 1 15/16 - 2 5/8 2 3/4 - 3 1/4 3 3/8 - 4
Inside Outside Inside Outside Inside Outside Inside Outside Inside Outside Inside Outside

Low Carbon Steel and


DHP440 DHP440 DHP440 DHP440 DHP440 DASP20 DHP440 DHCP25 DHP440 DHCP25 DHP440 DHCP25
Free Machining Steel
Carbon Steel, Alloy Steel
DHP440 DHP440 DHP440 DHP440 DHP440 DASP20 DHP440 DHCP25 DHP440 DHCP25 DHP440 DHCP25
and Tool Steel < 35 HRC
Carbon Steel, Alloy Steel
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
and Tool Steel > 35 HRC
Martensitic - Ferritic, 400 Series,
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
and PH Stainless Steel

Indexable Drill
Inserts
Stainless Steel
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
Austenitic 200 and 300 Series

Gray Cast Iron


DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
135 - 270 BHN
Gray Cast Iron
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
275 - 450 BHN

Ductile Cast Iron DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40

Free Machining Aluminum,


Low Silicon Aluminum < 12.2%, D A S P 20 D A S P 20 D A S P 20 D A S P 20 D A S P 20 D A S P 20 D A S P 20 DKT10 D A S P 20 DKT10 D A S P 20 DKT10

Indexable Drill
Magnesium 50 - 90 BHN

(Inch)
High Silicon Aluminum Alloy
DASP20 DASP20 DASP20 DASP20 DASP20 DASP20 DASP20 DOX425 DASP20 DOX425 DASP20 DOX425
> 12.2%

Copper, Brass, Bronze, Zinc,


Lead Alloys, DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
Magnesium 90 - 150 BHN
Carbon and Graphite
270 - 400 BHN
D A S P 20 D A S P 20 D A S P 20 D A S P 20 D A S P 20 D A S P 20 D A S P 20 DKT10 D A S P 20 DKT10 D A S P 20 DKT10
Nylon, Plastics, Rubbers,
Phenolics, and Resins

Indexable Drill
Cobalt Base High Temper Alloys

(Metric)
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
150 - 425 BHN
Iron Base High Temper Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
135 - 320 BHN
Nickel Base High Temper Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
140 - 300 BHN
Nickel Base High Temper Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
300 - 475 BHN
Titanium and Titanium Alloys
DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHP440 DHCP40 DHP440 DHCP40 DHP440 DHCP40
100 - 475 BHN
Indexable Drill
Spare Parts

• When choosing inserts for a drill, it is often best to use two


different grades
• On any drill, the cutting speed at the centerline is zero. As a
result, high compressive forces are encountered by the center
insert. These forces will be much higher than those encountered
by the outer inserts
• The center cutting insert, needs to be of a tougher grade

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-9
®

Drilling Insert Application Chart

Material Application *
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Indexable Drill

Steel Stain- High


C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
LCMX-0502-EX
LCMX-0502-EX
LCMX-0502-EX D V P 56 C5-6 P35 / M30 PVD -TiN .197 --- .0938 --- .100   
LCMX-0502-EX D A S P 20 C5-6 P25 / M20 PVD -TiAlN ML     
LCMX-0502-EX DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN   
LCMX-0502-EX DHP440 C5 P40 / M35 PVD - Heat Resist    
LCMX-0703-EX LCMX-0703-EX
LCMX-0703-EX D V P 56 C5-6 P35 / M30 PVD -TiN .275 --- .1250 --- .134   
Indexable Drill

LCMX-0703-EX D A S P 20 C5-6 P25 / M20 PVD -TiAlN ML     


Inserts

LCMX-0703-EX DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN   


LCMX-0703-EX DHP440 C5 P40 / M35 PVD - Heat Resist    
WCMX-_-UFE WCMX-_-UFE
WCMX-06T308-UFE DHCP25 C5-6 P25 / M20 CVD - ML .236 --- .1563 .0312 .173   
WCMX-06T308-UFE DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN   
WCMX-080408-UFE DHCP25 C5-6 P25 / M20 CVD - ML .315 --- .1875 .0312 .216   
WCMX-080408-UFE DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN   

WCMX-_-UME
WCMX-_-UME WCMX-050308-UME D V P 56 C5-6 P35 / M30 PVD - ML .197 --- .1250 .0312 .134   
Indexable Drill

WCMX-050308-UME DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN   


  
(Inch)

WCMX-06T308-UME DHCP25 C5-6 P25 / M20 CVD - ML .236 --- .1563 .0312 .173

WCMX-06T308-UME DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN   


WCMX-080408-UME DHCP25 C5-6 P25 / M20 CVD - ML .315 --- .1875 .0312 .216   
WCMX-080408-UME DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN   

WCMX-_-URE
WCMX-_-URE WCMX-050308-URE DHCP25 C5-6 P25 / M20 CVD - ML .197 --- .1250 .0312 .134  
WCMX-050308-URE DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN     
WCMX-06T308-URE DHCP25 C5-6 P25 / M20 CVD - ML .236 --- .1563 .0312 .173   
WCMX-06T308-URE DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN     
Indexable Drill

WCMX-080408-URE DHCP25 C5-6 P25 / M20 CVD - ML .315 --- .1875 .0312 .216   
    
(Metric)

WCMX-080408-URE DHCP40 C5 P40 / M35 CVD TiN-TiCN-TiN

WCGX-_-EAL
WCGX-_-EAL WCGX-06T308-EAL D K 10 C3 M10 / K10 Uncoated .236 --- .1563 .0312 .173 
WCGX-06T308-EAL DKT10 C3 K 10 CVD - TiAlN 
WCGX-06T308-EAL DOX425 C2 K 30 PVD - Al2O3 
WCGX-080408-EAL D K 10 C3 M10 / K10 Uncoated .315 --- .1875 .0312 .216 
WCGX-080408-EAL DKT10 C3 K 10 CVD - TiAlN 
WCGX-080408-EAL DOX425 C2 K 30 PVD - Al2O3 
 - First Choice  - Alternative Choice
LCMX and WC_X Milling Insert Quick Reference Chart
Indexable Drill

Important!!!
Spare Parts

 - First Choice Uncoated H eat


For optimum results, select  - Alternative Choice All Around Performance <— Wear Resistance — High Peformance — Toughness —>
Economy Resistant
the milling insert grade Cutting Speed Low Medium Medium Medium High High High High
according to:
Cutting Condition Wet Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10 D H C P 25 D V P 56 D H C P 40 D K T 10 DOX425 DASP20 D H P 440
• Cutting speed Alloy Steel     
• Cutting condition Stainless Steel     
• Insert geometry Cast Iron     
• Insert chipbreaker Aluminum    
• Edge preparation High Temper Alloy  

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-10
®

Drilling Insert Application Chart

Cutting Note, Cutting Data Application *


Insert Specifications
Application Reference
an d

Indexable Drill
Technical Data
Steel Stain- High
C ast Alumi-
Operation Alloy less Temper
I.C. Leading
E dge
Cutting Application Steel Steel
Iron num
Alloy
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle

Medium Molded 10° Positive H o n ed Right .004 .004 .004


785 460 400
M .004 .004 .005 .011 .002
1090 475 813 1138 63
.008 .007 .008
555 325 750
10°
.005 .007 .008 .005
750 685 1100 80

Medium Molded 10° Positive H o n ed Right .004 .004 .004

Indexable Drill
785 460 400
M .004 .004 .005 .011 .002
1090 475 813 1138 63

Inserts
.008 .007 .008
555 325 750
10° .005 .007 .008 .005
750 685 1100 80

Medium Molded 15° Positive H o n ed Right .004 .004 .005


875 520 850
M .008 .007 .008
555 325 750
.004 .004 .005
875 520 850
15°
.008 .007 .008
555 325 750

Medium Molded 15° Positive H o n ed Right .004 .004 .004


785 460 400

Indexable Drill
.008 .007 .008
555 325 750
M .004 .004 .005

(Inch)
785 520 850
.008 .007 .008
555 325 750
15°
.004 .004 .005
785 520 850
.008 .007 .008
555 325 750

Medium to Molded 15° Positive H o n ed Right .004 .004


Roughing 875 520
.008 .007 .008 .008 .005
555 325 750 1138 60
M .004 .004 .006

E
R 875 520 1600
.008 .007 .008 .008 .005
15° 555 325 750 1138 60

Indexable Drill
.004 .004 .006
7° 875 520 1600

(Metric)
.008 .007 .008 .008 .005
555 325 750 1138 60

Medium Molded 15° Positive Sharp Right .004


1750
.008
2250
M .008

F
1000
.004
15° 1750
.008
7° 2250
.008
1000
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Tooling Page References
Indexable Drill

Cutting speed should be adjusted for a greater or lesser depth.


Spare Parts

F-15, F-33 F-15 to F-21, F-33 to F-36 F-29 to F-30 F-27 to F-28 F-25 to F-26

Multiple Diameter Two to Four Insert Modular Indexable FastDrill Modular Indexable FastDrill Modular Indexable FastDrill
Indexable FastDrill Indexable FastDrill (BTU50 Shank) (CAT50 Shank) (Weldon Shank)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-11
®

Drilling Insert Performance Test Report

Territory# ______________________________________
Sales Order# ___________________________________
Technical Data

Date: _________________________________________
Indexable Drill

Company: Company: District Name:

Dorian Dealer

Dorian Tool
Street: Street: Manager Telephone: (979) 282-2861 Ext:
Customer

City: City: Product Name:


State: State: Manager Telephone: (979) 282-2861 Ext:
Zip: Zip: Customer Name:
Country: Country: Service Telephone: (979) 282-2861 Ext:
Name: Name: Test Insert Requested
Title: Title: U PC Description Grade QTS
Contact

Contact

Request
Insert
P h o n e: P h o n e:
F ax: F ax:
Email: Email:
Indexable Drill

Manual Lathe Drilling Diameter Indexable Drill Required


Inserts

Machine Type

Horiz ontal Milling Machine Drilling Depth U PC Description QTS


Machining

Tool Type
Type of

CNC Turning Center

Insert #1 Insert #2 Best Performance Workpiece

Manufacturer #
Geometry #
Insert Data

Chipbreaker #
Indexable Drill

E dge #
(Inch)

Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Casting #
Workpiece
Material

Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Total Number of Inserts #
Indexable Drill

Depth of Cut ap #
Length of Cut lm #
(Metric)

Chip Load per Tooth fz #


Cutting Conditions

Advance per Revolution fn #


Feed Rate vt #
Surface Feed S FM #
Revolution per Minute R PM #
Thread TP I #
Type of Coolant #
Horsepow er Required #
Cutting Time x Piece #
Cutting Results

Parts x Edge #
Indexable Drill
Spare Parts

Tool Life x Edge #


Parts x Insert #
Reason for Indexing #
Surface Finish RMS #
Purchasing Price of Insert #
Cost Data

Cost of Insert x Hour #


Cost of Insert x Part #
Cost of Insert x Job #

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-12
®

Indexable Drill Graphic Index

Technical Data
Indexable Drill
Indexable Drill
Graphic Index

Indexable Drill
Inserts
Two Insert Indexable FastDrill
Multi-Diameter Boring Range: .708" - 1.96
Page: F-15
Two Insert Indexable FastDrill
Diameter Range: 15/32" - 25/32"
Page: F-16

Three Insert Indexable FastDrill


Diameter Range: 13/16" - 31/32"
Page: F-17

Indexable Drill
Four Insert Indexable FastDrill
Diameter Range: 1" - 1-7/8"

(Inch)
Pages: F-18 to F-20

Four Insert (2+2) Indexable FastDrill


Diameter Range: 1-15/16" - 2-5/8"
Page: F-21

Modular Indexable FastDrill System


Page: F-22

Modular Indexable FastDrill Selection


Diameter Range: 2-3/4" to 3-3/8"

Indexable Drill
Page: F-23

(Metric)
Modular Indexable FastDrill Selection
Diameter Range: 3-3/8" to 4-1/8"
Page: F-24

Modular Indexable FastDrill


Weldon Shank
Diameter Range: 2-3/4" - 4"
Pages: F-25 to F-26

Modular Indexable FastDrill


CAT 50 Shank
Indexable Drill
Spare Parts

Diameter Range: 2-3/4" - 4"


Pages: F-27 to F-28

Modular Indexable FastDrill


BTU 50
Diameter Range: 2-3/4" - 4"
Pages: F-29 to F-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-13
®

Indexable Drill Identification System

Indexable FastDrill
Technical Data
Indexable Drill
Indexable Drill
Inserts
Indexable Drill
(Inch)

Indexable Modular FastDrill

2.750
2.875
3.000
3.125
3.250
3.375
Indexable Drill

3.500
3.625
(Metric)

3.750
3.875
2.00 Diameter CAT50 BTU50 4.000

FDMB 275 - 200 - 300 - D275


Indexable Drill
Spare Parts

4 - Depth of Cut
2.750 3.00
3.375 4.00
5.00
6.00
7.00
8.00

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-14
®

Multiple Diameter Turning and Boring Indexable FastDrill

MULTIPLE DIAMETER INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7° High Diameter Drill Number
for 7° positive LCMX and WCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron

Technical Data
Indexable Drill
Alloy
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 0.708
2 x Dia 2
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 1.960
For insert information see pages F-10 to F-12

FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank

Indexable Drill
Inserts
Multi-
Operation
Drilling and For spare part information
Drilling Application Boring see page F-37.

Tool
Operation Direction of Cut
Rotation

Indexable Drill
Drilling

(Inch)
Offset
Boring
Right Hand Plunge

Drill Diameter Range: 0.708 - 1.960

Indexable Drill
(Metric)

Part No. D Insert Insert Torx


Depth of Cut Description L L1 L2 D1 D2 L3 N PT
733101- Min. Max. Style Number Torx Screw K ey
Indexable Drill
Spare Parts

FD20D1824-100R 67270 .708 .944 1.57 2.28 4.25 1.00 1.38 1.97 1/4-18 LCMX07 2 TS2207 TW-07

2
FD20D2430-100R 67271 .944 1.18 2.05 2.64 4.61 1.00 1.38 1.97 1/4-18 WCMX05 2 TS3007 TW-08
FD20D3038-100R 67272 1.18 1.49 2.38 2.95 4.92 1.00 1.38 1.97 1/4-18 WCMX06 2 TS3509 TW-15
T
FD20D3945-125R 67273 1.49 1.77 3.07 3.54 5.91 1.25 1.65 2.36 1/4-18 WCMX08 2 TS4016 TW-15
I
M
Drill FD20D4550-150R 67274 1.77 1.96 3.46 3.85 6.61 1.50 1.97 2.76 1/4-18 WCMX08 2 TS4016 TW-15

E Diameter FD20D1824-100L
FD20D2430-100L
67275
67276
.708 .944 1.57 2.28 4.25 1.00 1.38 1.97 1/4-18 LCMX07
.944 1.18 2.05 2.64 4.61 1.00 1.38 1.97 1/4-18 WCMX05
2
2
TS2207
TS3007
TW-07
TW-08
S FD20D3038-100L 67277 1.18 1.49 2.38 2.95 4.92 1.00 1.38 1.97 1/4-18 WCMX06 2 TS3509 TW-15
FD20D3945-125L 67278 1.49 1.77 3.07 3.54 5.91 1.25 1.65 2.36 1/4-18 WCMX08 2 TS4016 TW-15
FD20D4550-150L 67279 1.77 1.96 3.46 3.85 6.61 1.50 1.97 2.76 1/4-18 WCMX08 2 TS4016 TW-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-15
®

Two Insert Indexable FastDrill

TWO INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7° High Diameter Drill Number
for 7° positive LCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron
Technical Data

Alloy
Indexable Drill

1.5 x Dia
From: 15/32
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 2
To: 25/32
4 x Dia

FEATURES:
• Available 3/4" & 1.0" Weldon
shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts

For spare part information


see page F-37.

Drill Diameter Range: 15/32 - 25/32


Drilling Application
Tool
Operation Direction of Cut
Rotation
Indexable Drill
(Inch)

Drilling
Right Hand Plunge

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD30D0468-075 67425 15/32 (0.469) 1.50 2.05 3.62 0.750 0.98 1.58 1/8-27
FD30D0500-075 67426 1/2 (0.500) 1.61 2.13 3.70 0.750 0.98 1.58 1/8-27

1.5
FD30D0531-075 67427 17/32 (0.531) 1.69 2.20 3.78 0.750 0.98 1.58 1/8-27
T FD30D0562-075 67428 9/16 (0.563) 1.81 2.36 3.94 0.750 0.98 1.58 1/8-27 LCMX05 2 TS2005 TW-06
I Drill FD30D0593-075 67429 19/32 (0.593) 1.89 2.44 4.02 0.750 0.98 1.58 1/8-27
M
Indexable Drill

FD30D0625-075 67430 5/8 (0.625) 2.01 2.60 4.17 0.750 0.98 1.58 1/8-27
E Diameter FD30D0656-075 67431 21/32 (0.656) 2.09 2.68 4.25 0.750 0.98 1.58 1/8-27
(Metric)

S FD30D0688-100 67432 11/16 (0.688) 2.21 2.80 4.76 1.000 1.38 1.97 1/4-18
FD30D0718-100 67433 23/32 (0.718) 2.23 2.80 4.76 1.000 1.38 1.97 1/4-18
LCMX07 2 TS2207 TW-07
FD30D0750-100 67434 3/4 (0.750) 2.32 2.95 4.93 1.000 1.38 1.97 1/4-18
FD30D0781-100 67435 25/32 (0.781) 2.44 3.11 5.08 1.000 1.38 1.97 1/4-18

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD30D0468-075 67425 15/32 (0.469) 1.50 2.05 3.62 0.750 0.98 1.58 1/8-27
FD30D0500-075 67426 1/2 (0.500) 1.61 2.13 3.70 0.750 0.98 1.58 1/8-27

3
FD30D0531-075 67427 17/32 (0.531) 1.69 2.20 3.78 0.750 0.98 1.58 1/8-27
T FD30D0562-075 67428 9/16 (0.563) 1.81 2.36 3.94 0.750 0.98 1.58 1/8-27 LCMX05 2 TS2005 TW-06
I
Drill
FD30D0593-075 67429 19/32 (0.593) 1.89 2.44 4.02 0.750 0.98 1.58 1/8-27
M FD30D0625-075 67430 5/8 (0.625) 2.01 2.60 4.17 0.750 0.98 1.58 1/8-27
Indexable Drill

Diameter
Spare Parts

FD30D0656-075
E 67431 21/32 (0.656) 2.09 2.68 4.25 0.750 0.98 1.58 1/8-27
FD30D0688-100 67432 11/16 (0.688) 2.21 2.80 4.76 1.000 1.38 1.97 1/4-18
S
FD30D0718-100 67433 23/32 (0.718) 2.23 2.80 4.76 1.000 1.38 1.97 1/4-18
LCMX07 2 TS2207 TW-07
FD30D0750-100 67434 3/4 (0.750) 2.32 2.95 4.93 1.000 1.38 1.97 1/4-18
FD30D0781-100 67435 25/32 (0.781) 2.44 3.11 5.08 1.000 1.38 1.97 1/4-18

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey

4
T FD40D0750-100 67470 3/4 (0.750) 3.04 3.69 5.66 1.000 1.38 1.97 1/4-18
I
M
Drill FD40D0781-100 67471 25/32 (0.781) 3.15 3.80 5.77 1.000 1.38 1.97 1/4-18
LCMX07 2 TS2207 TW-07

E
S
Diameter
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-16
®

Three Insert Indexable FastDrill

THREE INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7°
High Diameter Drill Number
for 7° positive LCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron

Technical Data
Indexable Drill
Alloy
1.5 x Dia
From: 13/16
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 3
To: 31/32
4 x Dia

FEATURES:
• Available 1.0" Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces machining

Indexable Drill
forces and improves finish

Inserts
For spare part information
see page F-37.
Drilling Application

Operation
Tool
Direction of Cut Drill Diameter Range: 13/16 - 31/32
Rotation

Indexable Drill
(Inch)
Drilling
Right Hand Plunge

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT

Indexable Drill
733101- Torx Screw K ey

1.5
Style Number
FD15D0813-100 67391 13/16 (0.813) 1.30 1.97 3.94 1.000 1.38 1.97 1/4-18
T

(Metric)
FD15D0843-100 67392 27/32 (0.843) 1.32 1.99 3.96 1.000 1.38 1.97 1/4-18
I Drill FD15D0875-100 67393 7/8 (0.875) 1.34 2.09 4.06 1.000 1.38 1.97 1/4-18
M FD15D0906-100 67394 29/32 (0.906) 1.42 2.20 4.17 1.000 1.38 1.97 1/4-18
LCMX05 3 TS2005 TW-06

E Diameter FD15D0937-100 67395 15/16 (0.937) 1.46 2.28 4.25 1.000 1.38 1.97 1/4-18
S FD15D0968-100 67396 31/32 (0.968) 1.48 2.30 4.27 1.000 1.38 1.97 1/4-18

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey

3
FD30D0813-100 67436 13/16 (0.813) 2.56 3.27 5.24 1.000 1.38 1.97 1/4-18
T FD30D0843-100 67437 27/32 (0.843) 2.60 3.31 5.28 1.000 1.38 1.97 1/4-18
I
M
Drill FD30D0875-100
FD30D0906-100
67438
67439
7/8 (0.875) 2.68 3.42 5.39 1.000 1.38 1.97 1/4-18
29/32 (0.906) 2.80 3.58 5.55 1.000 1.38 1.97 1/4-18
LCMX05 3 TS2005 TW-06

E Diameter FD30D0937-100 67440 15/16 (0.937) 2.91 3.74 5.71 1.000 1.38 1.97 1/4-18
Indexable Drill
Spare Parts

S FD30D0968-100 67441 31/32 (0.968) 2.95 3.78 5.75 1.000 1.38 1.97 1/4-18

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey

4
FD40D0813-100 67472 13/16 (0.813) 3.31 4.11 6.08 1.000 1.38 1.97 1/4-18
T FD40D0843-100 67473 27/32 (0.843) 3.41 4.21 6.18 1.000 1.38 1.97 1/4-18
I
M
Drill FD40D0875-100
FD40D0906-100
67474
67475
7/8 (0.875) 3.54 4.34 6.31 1.000 1.38 1.97 1/4-18
29/32 (0.906) 3.65 4.45 6.42 1.000 1.38 1.97 1/4-18
LCMX05 3 TS2005 TW-06

E Diameter FD40D0937-100 67476 15/16 (0.937) 3.80 4.60 6.57 1.000 1.38 1.97 1/4-18
S FD40D0968-100 67477 31/32 (0.968) 3.91 4.71 6.68 1.000 1.38 1.97 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-17
®

Four Insert Indexable FastDrill

FOUR INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7° High Diameter Drill Number
for 7° positive LCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron
Technical Data

Alloy
Indexable Drill

From: 1
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 1.5 x Dia 4
To: 1 7/8

FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill

• Spot face design reduces


Inserts

machining forces and


improves finish

For spare part information


Spot Face see page F-37.
Drilling Application
Starter
Operation
Tool
Direction of Cut Design
Rotation
Indexable Drill
(Inch)

Drilling
Right Hand Plunge Drill Diameter Range: 1 - 1 7/8
Indexable Drill
(Metric)

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD15D1000-100 67397 1 (1.000) 1.54 2.40 4.37 1.000 1.38 1.97 1/4-18
FD15D1031-100 67398 1 1/32 (1.032) 1.58 2.48 4.45 1.000 1.38 1.97 1/4-18
FD15D1062-100 67399 1 1/16 (1.063) 1.65 2.56 4.57 1.000 1.38 1.97 1/4-18
FD15D1093-100 67400 1 3/32 (1.094) 1.69 2.68 4.65 1.000 1.38 1.97 1/4-18 LCMX05 4 TS2005 TW-06
FD15D1125-100 67401 1 1/8 (1.125) 1.81 2.80 4.76 1.000 1.38 1.97 1/4-18

1.5
FD15D1187-100 67402 1 3/16 (1.188) 1.81 2.87 4.84 1.000 1.38 1.97 1/4-18
T FD15D1250-125 67403 1 1/4 (1.250) 1.93 3.03 5.39 1.250 1.75 2.36 1/4-18
Indexable Drill

I
Spare Parts

Drill
FD15D1312-125 67404 1 5/16 (1.313) 2.05 3.15 5.51 1.250 1.75 2.36 1/4-18

M FD15D1375-125 67405 1 3/8 (1.375) 2.13 3.23 5.59 1.250 1.75 2.36 1/4-18

E Diameter FD15D1437-125 67406 1 7/16 (1.438) 2.16 3.27 5.63 1.250 1.75 2.36 1/4-18
FD15D1500-125 67407 1 1/2 (1.500) 2.28 3.39 5.67 1.250 1.75 2.36 1/4-18
S
FD15D1562-125 67408 1 9/16 (1.563) 2.40 3.43 5.87 1.250 1.75 2.36 1/4-18
LCMX07 4 TS2207 TW-07
FD15D1625-125 67409 1 5/8 (1.625) 2.48 3.43 5.95 1.250 1.75 2.36 1/4-18
FD15D1687-150 67410 1 11/16 (1.688) 2.60 3.43 6.06 1.500 1.97 2.76 1/4-18
FD15D1750-150 67411 1 3/4 (1.750) 2.72 3.46 6.18 1.500 1.97 2.76 1/4-18
FD15D1812-150 67412 1 13/16 (1.813) 2.77 3.46 6.22 1.500 1.97 2.76 1/4-18
FD15D1875-150 67413 1 7/8 (1.875) 2.87 3.58 6.34 1.500 1.97 2.76 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-18
®

Four Insert Indexable FastDrill

FOUR INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7°
High Diameter Drill Number
for 7° positive LCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron

Technical Data
Indexable Drill
Alloy
From: 1
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 4
To: 1 7/8

FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank

Indexable Drill
• Spot face design reduces

Inserts
machining forces and
improves finish

Spot Face For spare part information


Drilling Application Starter see page F-37.

Design
Tool
Operation Direction of Cut
Rotation

Indexable Drill
(Inch)
Drilling
Drill Diameter Range: 1 - 1 7/8
Right Hand Plunge

Indexable Drill
(Metric)
Part No. Insert Insert Torx
Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD30D1000-100 67442 1 (1.000) 3.03 3.83 5.80 1.000 1.38 1.97 1/4-18
FD30D1031-100 67443 1 1/32 (1.032) 3.15 3.95 5.92 1.000 1.38 1.97 1/4-18
FD30D1062-100 67444 1 1/16 (1.063) 3.27 4.07 6.04 1.000 1.38 1.97 1/4-18
FD30D1093-100 67445 1 3/32 (1.094) 3.39 4.19 6.16 1.000 1.38 1.97 1/4-18 LCMX05 4 TS2005 TW-06
FD30D1125-100 67446 1 1/8 (1.125) 3.50 4.30 6.27 1.000 1.38 1.97 1/4-18

3
FD30D1187-100 67447 1 3/16 (1.188) 3.62 4.42 6.39 1.000 1.38 1.97 1/4-18
T FD30D1250-125 67448 1 1/4 (1.250) 3.86 4.66 7.02 1.250 1.75 2.36 1/4-18
Indexable Drill

I
Spare Parts

FD30D1312-125 67449 1 5/16 (1.313) 4.09 4.89 7.25 1.250 1.75 2.36 1/4-18

M
Drill FD30D1375-125 67450 1 3/8 (1.375) 4.21 5.01 7.37 1.250 1.75 2.36 1/4-18

E Diameter FD30D1437-125 67451 1 7/16 (1.438) 4.33 5.13 7.49 1.250 1.75 2.36 1/4-18
FD30D1500-125 67452 1 1/2 (1.500) 4.57 5.37 7.73 1.250 1.75 2.36 1/4-18
S FD30D1562-125 67453 1 9/16 (1.563) 4.71 5.51 7.87 1.250 1.75 2.36 1/4-18
LCMX07 4 TS2207 TW-07
FD30D1625-125 67454 1 5/8 (1.625) 4.92 5.72 8.08 1.250 1.75 2.36 1/4-18
FD30D1687-150 67455 1 11/16 (1.688) 5.16 5.96 8.72 1.500 1.97 2.76 1/4-18
FD03D1750-150 67456 1 3/4 (1.750) 5.39 6.19 8.95 1.500 1.97 2.76 1/4-18
FD30D1812-150 67457 1 13/16 (1.813) 5.51 6.31 9.07 1.500 1.97 2.76 1/4-18
FD30D1875-150 67458 1 7/8 (1.875) 5.75 6.55 9.31 1.500 1.97 2.76 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-19
®

Four Insert Indexable FastDrill

FOUR INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7° High Diameter Drill Number
for 7° positive LCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron
Technical Data

Alloy
Indexable Drill

From: 1
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 5 x Dia 4
To: 1 7/8

FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill

• Spot face design reduces


Inserts

machining forces and


improves finish

Spot Face For spare part information


see page F-37.
Drilling Application Starter
Design
Tool
Operation Direction of Cut
Rotation
Indexable Drill
(Inch)

Drilling
Right Hand Plunge Drill Diameter Range: 1 - 1 7/8
Indexable Drill
(Metric)

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD50D1000-100 67478 1 (1.000) 5.04 5.84 7.81 1.000 1.38 1.97 1/4-18
FD50D1031-100 67479 1 1/32 (1.032) 5.16 6.00 7.97 1.000 1.38 1.97 1/4-18
FD50D1062-100 67480 1 1/16 (1.063) 5.13 6.15 8.12 1.000 1.38 1.97 1/4-18
FD50D1093-100 67481 1 3/32 (1.094) 5.51 6.31 8.28 1.000 1.38 1.97 1/4-18 LCMX05 4 TS2005 TW-06
FD50D1125-100 67482 1 1/8 (1.125) 5.63 6.45 8.42 1.000 1.38 1.97 1/4-18

5
FD50D1187-100 67483 1 3/16 (1.188) 5.94 6.78 8.75 1.000 1.38 1.97 1/4-18
T FD50D1250-125 67484 1 1/4 (1.250) 6.26 7.08 9.44 1.250 1.75 2.36 1/4-18
Indexable Drill

I
Spare Parts

Drill
FD50D1312-125 67485 1 5/16 (1.313) 6.61 7.41 9.77 1.250 1.75 2.36 1/4-18
M FD50D1375-125 67486 1 3/8 (1.375) 6.89 7.69 10.05 1.250 1.75 2.36 1/4-18
E Diameter FD50D1437-125 67487 1 7/16 (1.438) 7.20 8.03 10.39 1.250 1.75 2.36 1/4-18
FD50D1500-125 67488 1 1/2 (1.500) 7.52 8.34 10.70 1.250 1.75 2.36 1/4-18
S
FD50D1562-125 67489 1 9/16 (1.563) 7.83 8.64 11.00 1.250 1.75 2.36 1/4-18
LCMX07 4 TS2207 TW-07
FD50D1625-125 67490 1 5/8 (1.625) 8.15 8.95 11.31 1.250 1.75 2.36 1/4-18
FD50D1687-150 67491 1 11/16 (1.688) 8.46 9.27 12.03 1.500 1.97 2.76 1/4-18
FD50D1750-150 67492 1 3/4 (1.750) 8.78 9.58 12.34 1.500 1.97 2.76 1/4-18
FD50D1812-150 67493 1 13/16 (1.813) 9.09 9.89 12.65 1.500 1.97 2.76 1/4-18
FD50D1875-150 67494 1 7/8 (1.875) 9.41 10.21 12.97 1.500 1.97 2.76 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-20
®

Four Insert (2+2) Indexable FastDrill

FOUR INSERT (2+2) INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7° High Diameter Drill Number
for 7° positive LCMX and WCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron

Technical Data
Indexable Drill
Alloy
1.5 x Dia
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 1 15/16
3 x Dia 2+2
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 2 5/8
5 x Dia

FEATURES:
• Available 1.0", 1.25", & 1.50"
Weldon shank sizes
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces

Indexable Drill
machining forces and

Inserts
improves finish

For spare part information


see page F-37.
Drilling Application
Drill Diameter Range: 1 15/16 - 2 5/8
Tool
Operation Direction of Cut
Rotation

Indexable Drill
(Inch)
Drilling
Right Hand Plunge

Part No. Insert Insert Torx Screw Torx Key


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Pilot Outside Number Pilot Outside Pilot Outside
FD15D1937-150 67414 1 15/16 (1.9375) 2.95 3.66 6.42 1.500 2.36 2.76 1/4-18

1.5
FD15D2000-150 67415 2 (2.0000) 3.07 3.82 6.54 1.500 2.36 2.76 1/4-18
T

Indexable Drill
FD15D2125-150 67416 2 1/8 (2.1250) 3.23 3.94 6.69 1.500 2.36 2.76 1/4-18
I
M Drill FD15D2250-150 67417 2 1/4 (2.2500) 3.43 4.13 6.98 1.500 2.36 2.76 1/4-18 LCMX07 WCMX-06T308 2+2 TS2207 TS3509 TW-07 TW-15

(Metric)
E Diameter FD15D2375-150 67418 2 3/8 (2.3750) 3.58 4.29 7.05 1.500 2.75 2.76 1/4-18
S FD15D2500-150 67419 2 1/2 (2.5000) 3.82 4.53 7.28 1.500 2.75 2.76 1/4-18
FD15D2625-150 67420 2 5/8 (2.6250) 3.98 4.76 7.52 1.500 2.75 2.76 1/4-18

Part No. Insert Insert Torx Screw Torx Key


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Pilot Outside Number Pilot Outside Pilot Outside

3
FD30D1937-150 67459 1 15/16 (1.9375) 5.87 6.57 9.33 1.500 2.36 2.76 1/4-18
FD30D2000-150 67460 2 (2.0000) 6.10 6.81 9.57 1.500 2.36 2.76 1/4-18
T FD30D2125-150 67461 2 1/8 (2.1250) 6.46 7.17 9.92 1.500 2.36 2.76 1/4-18
I
Drill FD30D2250-150 67462 2 1/4 (2.2500) 6.81 7.52 10.28 1.500 2.36 2.76 1/4-18 LCMX07 WCMX-06T308 2+2 TS2207 TS3509 TW-07 TW-15
M
Diameter FD30D2375-150 67463 2 3/8 (2.3750) 7.17 7.87 10.63 1.500 2.75 2.76 1/4-18
E
S FD30D2500-150 67464 2 1/2 (2.5000) 7.60 8.31 11.07 1.500 2.75 2.76 1/4-18
FD30D2625-150 67465 2 5/8 (2.6250) 8.03 8.86 11.62 1.500 2.75 2.76 1/4-18
Indexable Drill
Spare Parts

Part No. Insert Insert Torx Screw Torx Key


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Pilot Outside Number Pilot Outside Pilot Outside

5
FD50D1937-150 67495 1 15/16 (1.9375) 9.72 10.83 13.59 1.500 2.36 2.76 1/4-18
FD50D2000-150 67496 2 (2.0000) 10.04 11.38 14.14 1.500 2.36 2.76 1/4-18
T
FD50D2125-150 67497 2 1/8 (2.1250) 10.63 11.97 14.73 1.500 2.36 2.76 1/4-18
I
Drill FD50D2250-150 67498 2 1/4 (2.2500) 11.30 12.56 15.32 1.500 2.36 2.76 1/4-18 LCMX07 WCMX-06T308 2+2 TS2207 TS3509 TW-07 TW-15
M
Diameter FD50D2375-150 67499 2 3/8 (2.3750) 11.93 13.15 15.91 1.500 2.75 2.76 1/4-18
E
S FD50D2500-150 67500 2 1/2 (2.5000) 12.52 13.82 16.58 1.500 2.75 2.76 1/4-18
FD50D2625-150 67501 2 5/8 (2.6250) 13.49 14.49 17.25 1.500 2.75 2.76 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-21
®

Modular Indexable FastDrill

The Modular Indexable FastDrill System • One drill body and multiple cartridges for a full range of
diameters and operations
and The Starter Drill Technology • One body for multi-drilling and boring operations

with Spot Face Design in One


Technical Data

• Indexable insert design results in smaller chips that are


Indexable Drill

easy to evacuate and quickly dissipate heat


• Spot face inserts act as a pre-drill; creating a pilot hole that the main body of
the drill follows • Coolant through the shank provides superior chip
evacuation and machine finish
• The spot face pre-drill delivers a greater cutting stability, lower machine forces,
and better surface finish

Modular Indexable Drill Flexibility

Multi Drilling and Boring Operation

1 Tool = Drilling, Tru-Bore, Blind Bore


Indexable Drill

• 3 Shank styles
Inserts

• 2 Body sizes
• 3 Length sizes
• 3 Cartridge styles - Drilling, Tru-Bore, Blind Bore

Drill Features
Cutting Diam.
Shank Style Body Diam. Depth of Cut
R an g e
(3) (2) (3)
(Multi)
Indexable Drill

2" Weldon Shank 3.00


2-3/4 2-3/4 - 3-3/8
(Inch)

CAT50 Shank 5.00

3-3/8 3-3/8 - 4.0


BTU50 Shank 7.00

Fast and Easy Cartridge Removal


• Cartridges are easy to change with the screw locking system
• Standard indexable drilling and boring inserts
• Full diameter range of drilling cartridges
Indexable Drill

• Adjustable multi-diameter true-bore cartridge


(Metric)

• Adjustable multi-diameter blind-bore cartridge

Cartridge Options
Drilling True-Bore Blind-Bore
Indexable Drill
Spare Parts

Fixed Diameter Adjustable Diameter Adjustable Diameter


• Use to bore a blind-bore to a flat
• Use for standard drilling operations • Use for boring a hole to a final diameter
surface
• Spot face design lessens machining • An undersized hole must first be drilled
• An undersized hole must first be drilled
forces and acts as a pilot drill before a true-bore operation
before a blind-bore operation

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-22
®

Modular Indexable FastDrill

Modular Indexable FastDrill Selection Four Easy Steps Operating The Indexable Drill
• First, select a shank style
FDMB275 Drill Body Style • Second, select a the drill body diameter

Technical Data
Indexable Drill
• Third, select the specific cartridge diameter size for the
(Diameter Range: 2 3/4 - 3 3/8) drilling operation
• Fourth, choose the right size and insert grade for the
material being drilled

2-3/4 Drill Body Diameter


FDMB275 Drill Body Selection - Cutting Diameter 2.750 - 3.375
2" Weldon Shank CAT50 Shank BTU50 Shank

Indexable Drill
Inserts
Indexable Drill
(Inch)
Part No. Cutting Part No. Cutting Part No. Cutting
Description Description Description
733101- Depth 733101- Depth 733101- Depth
FDMB275-200-300 67710 3.00 FDMB275-CAT50-300 67716 3.00 FDMB275-BTU50-300 67722 3.00

FDMB275-200-500 67711 5.00 FDMB275-CAT50-500 67717 5.00 FDMB275-BTU50-500 67723 5.00

FDMB275-200-700 67712 7.00 FDMB275-CAT50-700 67718 7.00 FDMB275-BTU50-700 67724 7.00

Cartridge Options

Indexable Drill
(Metric)
Drilling True-Bore Blind-Bore
Cartridge Cartridge Cartridge
Part No. Cutting Part No. Cutting Part No. Cutting
Description Description Description
733101- Dia. 733101- Dia. 733101- Dia.
FDDDC-2750 67760 2.750 2.750 3.375
FDTBC-2750 67780 - FDBBC-3375 67785 -
3.375 4.125
Part No. Cutting
Description
733101- Dia.
FDDDC-2875 67761 2.875

Description
Part No. Cutting
733101- Dia.
Spare Parts
Indexable Drill

FDDDC-3000 67762 3.000


Spare Parts

Insert Insert Torx


Application
Style Number Torx Screw K ey
Part No. Cutting
Description
733101- Dia. LCMX-07 2 TS2207 TW-07
Drilling
FDDDC-3125 67763 3.125 WCMX-06T308 4 TS3509 TW-15
True-Bore WCMX-06T308 2 TS3509 TW-15
Part No. Cutting
Description
733101- Dia. Blind-Bore CCMT-120404 2 TS5010 TW20
FDDDC-3250 67764 3.250

• Note: For complete Modular FastDrill body/cartridge combinations, see pages F-25 to F-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-23
®

Modular Indexable FastDrill

Modular Indexable FastDrill Selection Four Easy Steps Operating The Indexable Drill
• First , select a shank style
FDMB337 Drill Body Style • Second, select a the drill body diameter
Technical Data

• Third, select the specific cartridge diameter size for the


Indexable Drill

(Diameter Range: 3 3/8 - 4 1/8) drilling operation


• Fourth , choose the right size and insert grade for the
material being drilled

3-3/8 Drill Body Diameter


FDMB337 Drill Body Selection - Cutting Diameter 3.375 - 4.125
2" Weldon Shank CAT50 Shank BTU50 Shank
Indexable Drill
Inserts
Indexable Drill
(Inch)

Part No. Cutting Part No. Cutting Part No. Cutting


Description Description Description
733101- Depth 733101- Depth 733101- Depth
FDMB337-200-400 67728 4.00 FDMB337-CAT50-400 67734 4.00 FDMB337-BTU50-400 67740 4.00

FDMB337-200-600 67729 6.00 FDMB337-CAT50-600 67735 6.00 FDMB337-BTU50-600 67741 6.00

FDMB337-200-800 67730 8.00 FDMB337-CAT50-800 67736 8.00 FDMB337-BTU50-800 67742 8.00

Cartridge Options
Drilling True-Bore Blind-Bore
llirD elbaxednI

Cartridge Cartridge Cartridge


)cirteM(

Part No. Cutting Part No. Cutting Part No. Cutting


Description Description Description
733101- Dia. 733101- Dia. 733101- Dia.
FDDDC-3375 67770 3.375 3.375 3.375
FDTBC-3375 67781 - FDBBC-3375 67785 -
4.125 4.125
Part No. Cutting
Description
733101- Dia.
FDDDC-3500 67771 3.500

Part No. Cutting


Description
733101- Dia.
FDDDC-3625 67772 3.625
Spare Parts
Part No. Cutting
Description Insert Insert Torx
733101- Dia. Application
Torx Screw K ey
Indexable Drill

FDDDC-3750 67773 3.750 Style Number


Spare Parts

LCMX-07 2 TS2207 TW-07


Part No. Cutting Drilling
Description WCMX-06T308 4 TS3509 TW-15
733101- Dia.
FDDDC-3875 67774 3.875 True-Bore WCMX-06T308 2 TS3509 TW-15
Blind-Bore CCMT-120404 2 TS5010 TW20
Part No. Cutting
Description
733101- Dia.
FDDDC-4000 67775 4.000

• Note: For complete Modular FastDrill body/cartridge combinations, see pages F-25 to F-30

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-24
®

Modular Indexable FastDrill

WELDON SHANK MODULAR INDEXABLE FASTDRILL Insert Type Specifications


FDMB275 Drill Body Style High Diameter Drill Number
Stainless C ast
Cutting Rake - 7° Steel
Steel Iron
Aluminum Temper R an g e Depth of Inserts

Technical Data
Indexable Drill
Alloy
for 7° positive LCMX and WCMX inserts 3"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 2 3/4
5" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 3 1/4
7"
For insert information see pages D-10 to D-12

FEATURES:
• 2.0" Weldon shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces

Indexable Drill
machining forces and

Inserts
improves finish

Spot Face
For spare part information
Starter see page F-37.
Drilling Application Design
Tool
Operation Direction of Cut
Rotation

Indexable Drill
(Inch)
Drilling
Right Hand Plunge
Drill Diameter Range: 2 3/4 - 3 1/4

Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3 N PT
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB275-200-300-D2750 67540 2 3/4 (2.750)
FDMB275-200-300-D2875 67541 2 7/8 (2.875)
FDMB275-200-300 FDMB275-200-300-D3000 67542 3 (3.000) 3.00 3.85 7.00 2.00 3.00 3.15 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-200-300-D3125 67543 3 1/8 (3.125)
Indexable Drill

FDMB275-200-300-D3250 67544 3 1/4 (3.250)


Spare Parts

FDMB275-200-500-D2750 67545 2 3/4 (2.750)


FDMB275-200-500-D2875 67546 2 7/8 (2.875)
FDMB275-200-500 FDMB275-200-500-D3000 67547 3 (3.000) 5.00 5.85 9.00 2.00 3.00 3.150 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-200-500-D3125 67548 3 1/8 (3.125)
FDMB275-200-500-D3250 67549 3 1/4 (3.250)
FDMB275-200-700-D2750 67550 2 3/4 (2.750)
FDMB275-200-700-D2875 67551 2 7/8 (2.875)
FDMB275-200-700 FDMB275-200-700-D3000 67552 3 (3.000) 7.00 7.85 11.00 2.00 3.00 3.150 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-200-700-D3125 67553 3 1/8 (3.125)
FDMB275-200-700-D3250 67554 3 1/4 (3.250)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-25
®

Modular Indexable FastDrill

WELDON SHANK MODULAR INDEXABLE FASTDRILL Insert Type Specifications


FDMB337 Drill Body Style High Diameter Drill Number
Stainless C ast
Cutting Rake - 7° Steel
Steel Iron
Aluminum Temper R an g e Depth of Inserts
Technical Data

Alloy
for 7° positive LCMX and WCMX inserts
Indexable Drill

4"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 3 3/8
6" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 4.0
8"
For insert information see pages D-10 to D-12

FEATURES:
• 2.0" Weldon shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill

machining forces and


Inserts

improves finish

Spot Face
For spare part information
Starter see page F-37.
Drilling Application Design
Tool
Operation Direction of Cut
Rotation
Indexable Drill

Drill Diameter Range: 3 3/8 - 4


(Inch)

Drilling
Right Hand Plunge
Indexable Drill
(Metric)

Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3 N PT
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB337-200-400-D3375 67565 3 3/8 (3.375)
FDMB337-200-400-D3500 67566 3 1/2 (3.500)
FDMB337-200-400-D3625 67567 3 5/8 (3.625)
FDMD337-200-400 4.00 4.85 11.00 2.00 3.00 3.150 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-200-400-D3750 67568 3 3/4 (3.750)
FDMB337-200-400-D3875 67569 3 7/8 (3.875)
FDMB337-200-400-D4000 67570 4 (4.000)
FDMB337-200-600-D3375 67571 3 3/8 (3.375)
FDMB337-200-600-D3500 67572 3 1/2 (3.500)
Indexable Drill
Spare Parts

FDMB337-200-600-D3625 67573 3 5/8 (3.625)


FDMD337-200-600 6.00 6.85 13.00 2.00 3.00 3.150 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-200-600-D3750 67574 3 3/4 (3.750)
FDMB337-200-600-D3875 67575 3 7/8 (3.875)
FDMB337-200-600-D4000 67576 4 (4.000)
FDMB337-200-800-D3375 67577 3 3/8 (3.375)
FDMB337-200-800-D3500 67578 3 1/2 (3.500)
FDMB337-200-800-D3625 67579 3 5/8 (3.625)
FDMD337-200-800 8.00 8.85 11.00 2.00 3.00 3.150 1/4-18 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-200-800-D3750 67580 3 3/4 (3.750)
FDMB337-200-800-D3875 67581 3 7/8 (3.875)
FDMB337-200-800-D4000 67582 4 (4.000)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-26
®

Modular Indexable FastDrill

CAT50 SHANK MODULAR INDEXABLE FASTDRILL Insert Type Specifications


FDMB275 Drill Body Style High Diameter Drill Number
Stainless C ast
Cutting Rake - 7° Steel
Steel Iron
Aluminum Temper R an g e Depth of Inserts

Technical Data
Indexable Drill
Alloy
for 7° positive LCMX and WCMX inserts 3"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 2 3/4
5" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 3 1/4
7"
For insert information see pages D-10 to D-12

FEATURES:
• CAT50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces

Indexable Drill
machining forces and

Inserts
improves finish

Spot Face For spare part information


Starter see page F-37.
Drilling Application
Design
Tool
Operation Direction of Cut
Rotation

Indexable Drill
(Inch)
Drilling
Right Hand Plunge
Drill Diameter Range: 2 3/4 - 3 1/4

Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB275-CAT50-300-D2750 67592 2 3/4 (2.750)
FDMB275-CAT50-300-D2875 67593 2 7/8 (2.875)
FDMB275-CAT50-300 FDMB275-CAT50-300-D3000 67594 3 (3.000) 3.00 3.85 8.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-CAT50-300-D3125 67595 3 1/8 (3.125)
FDMB275-CAT50-300-D3250 67596 3 1/4 (3.250)
Indexable Drill
Spare Parts

FDMB275-CAT50-500-D2750 67597 2 3/4 (2.750)


FDMB275-CAT50-500-D2875 67598 2 7/8 (2.875)
FDMB275-CAT50-500 FDMB275-CAT50-500-D3000 67599 3 (3.000) 5.00 5.85 10.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-CAT50-500-D3125 67600 3 1/8 (3.125)
FDMB275-CAT50-500-D3250 67601 3 1/4 (3.250)
FDMB275-CAT50-700-D2750 67602 2 3/4 (2.750)
FDMB275-CAT50-700-D2875 67603 2 7/8 (2.875)
FDMB275-CAT50-700 FDMB275-CAT50-700-D3000 67604 3 (3.000) 7.00 7.85 12.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-CAT50-700-D3125 67605 3 1/8 (3.125)
FDMB275-CAT50-700-D3250 67606 3 1/4 (3.250)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-27
®

Modular Indexable FastDrill

CAT50 SHANK MODULAR INDEXABLE FASTDRILL Insert Type Specifications


FDMB337 Drill Body Style High Diameter Drill Number
Stainless C ast
Cutting Rake - 7° Steel
Steel Iron
Aluminum Temper R an g e Depth of Inserts
Technical Data

Alloy
for 7° positive LCMX and WCMX inserts
Indexable Drill

4"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 3 3/8
6" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 4.0
8"
For insert information see pages D-10 to D-12

FEATURES:
• CAT50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill

machining forces and


Inserts

improves finish

Spot Face
For spare part information
Starter see page F-37.
Drilling Application
Design
Tool
Operation Direction of Cut
Rotation
Indexable Drill

Drill Diameter Range: 3 3/8 - 4


(Inch)

Drilling
Right Hand Plunge
Indexable Drill
(Metric)

Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB337-CAT50-400-D3375 67616 3 3/8 (3.375)
FDMB337-CAT50-400-D3500 67617 3 1/2 (3.500)
FDMB337-CAT50-400-D3625 67618 3 5/8 (3.625)
FDMB337-CAT50-400 4.00 4.85 9.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-CAT50-400-D3750 67619 3 3/4 (3.750)
FDMB337-CAT50-400-D3875 67620 3 7/8 (3.875)
FDMB337-CAT50-400-D4000 67621 4 (4.000)
FDMB337-CAT50-600-D3375 67622 3 3/8 (3.375)
FDMB337-CAT50-600-D3500 67623 3 1/2 (3.500)
Indexable Drill
Spare Parts

FDMB337-CAT50-600-D3625 67624 3 5/8 (3.625)


FDMB337-CAT50-600 6.00 6.85 11.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-CAT50-600-D3750 67625 3 3/4 (3.750)
FDMB337-CAT50-600-D3875 67626 3 7/8 (3.875)
FDMB337-CAT50-600-D4000 67627 4 (4.000)
FDMB337-CAT50-800-D3375 67628 3 3/8 (3.375)
FDMB337-CAT50-800-D3500 67629 3 1/2 (3.500)
FDMB337-CAT50-800-D3625 67630 3 5/8 (3.625)
FDMB337-CAT50-800 8.00 8.85 13.60 CAT50 3.84 4.75 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-CAT50-800-D3750 67631 3 3/4 (3.750)
FDMB337-CAT50-800-D3875 67632 3 7/8 (3.875)
FDMB337-CAT50-800-D4000 67633 4 (4.000)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-28
®

Modular Indexable FastDrill

BTU50 SHANK MODULAR INDEXABLE FASTDRILL Insert Type Specifications


FDMB275 Drill Body Style High Diameter Drill Number
Stainless C ast
Cutting Rake - 7° Steel
Steel Iron
Aluminum Temper R an g e Depth of Inserts

Technical Data
Indexable Drill
Alloy
for 7° positive LCMX and WCMX inserts 3"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 2 3/4
5" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 3 1/4
7"
For insert information see pages D-10 to D-12

FEATURES:
• BTU50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces

Indexable Drill
machining forces and

Inserts
improves finish

Spot Face For spare part information


Starter see page F-37.
Drilling Application
Design
Tool
Operation Direction of Cut
Rotation

Indexable Drill
Drill Diameter Range: 2 3/4 - 3 1/4

(Inch)
Drilling
Right Hand Plunge

Indexable Drill
(Metric)
Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB275-BTU50-300-D2750 67643 2 3/4 (2.750)
FDMB275-BTU50-300-D2875 67644 2 7/8 (2.875)
FDMB275-BTU50-300 FDMB275-BTU50-300-D3000 67645 3 (3.000) 3.00 3.85 9.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-BTU50-300-D3125 67646 3 1/8 (3.125)
FDMB275-BTU50-300-D3250 67647 3 1/4 (3.250)
Indexable Drill
Spare Parts

FDMB275-BTU50-500-D2750 67648 2 3/4 (2.750)


FDMB275-BTU50-500-D2875 67649 2 7/8 (2.875)
FDMB275-BTU50-500 FDMB275-BTU50-500-D3000 67650 3 (3.000) 5.00 3.85 11.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-BTU50-500-D3125 67651 3 1/8 (3.125)
FDMB275-BTU50-500-D3250 67652 3 1/4 (3.250)
FDMB275-BTU50-700-D2750 67653 2 3/4 (2.750)
FDMB275-BTU50-700-D2875 67654 2 7/8 (2.875)
FDMB275-BTU50-700 FDMB275-BTU50-700-D3000 67655 3 (3.000) 7.00 3.85 13.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB275-BTU50-700-D3125 67656 3 1/8 (3.125)
FDMB275-BTU50-700-D3250 67657 3 1/4 (3.250)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-29
®

Modular Indexable FastDrill

BTU50 SHANK MODULAR INDEXABLE FASTDRILL Insert Type Specifications


FDMB337 Drill Body Style High Diameter Drill Number
Stainless C ast
Cutting Rake - 7° Steel
Steel Iron
Aluminum Temper R an g e Depth of Inserts
Technical Data

Alloy
for 7° positive LCMX and WCMX inserts
Indexable Drill

4"
PILOT LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 3 3/8
6" 2+4
OUTSIDE WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 4.0
8"
For insert information see pages D-10 to D-12

FEATURES:
• BTU50 shank size
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
• Spot face design reduces
Indexable Drill

machining forces and


Inserts

improves finish

Spot Face
Starter For spare part information
see page F-37.
Drilling Application Design
Tool
Operation Direction of Cut
Rotation

Drill Diameter Range: 3 3/8 - 4


Indexable Drill
(Inch)

Drilling
Right Hand Plunge
Indexable Drill
(Metric)

Description Description Part No. Insert Insert Torx Screw Torx Key
D L L1 L2 D1 D2 L3
Drill Body Only Body W/Cartridge 733101- Pilot Outside Number Pilot Outside Pilot Outside
FDMB337-BTU50-400-D3375 67666 3 3/8 (3.375)
FDMB337-BTU50-400-D3500 67667 3 1/2 (3.500)
FDMB337-BTU50-400-D3625 67668 3 5/8 (3.625)
FDMB337-BTU50-400 4.00 4.85 15.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-BTU50-400-D3750 67669 3 3/4 (3.750)
FDMB337-BTU50-400-D3875 67670 3 7/8 (3.875)
FDMB337-BTU50-400-D4000 67671 4 (4.000)
FDMB337-BTU50-600-D3375 67672 3 3/8 (3.375)
FDMB337-BTU50-600-D3500 67673 3 1/2 (3.500)
Indexable Drill
Spare Parts

FDMB337-BTU50-600-D3625 67674 3 5/8 (3.625)


FDMB337-BTU50-600 6.00 6.85 12.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-BTU50-600-D3750 67675 3 3/4 (3.750)
FDMB337-BTU50-600-D3875 67676 3 7/8 (3.875)
FDMB337-BTU50-600-D4000 67677 4 (4.000)
FDMB337-BTU50-800-D3375 67678 3 3/8 (3.375)
FDMB337-BTU50-800-D3500 67679 3 1/2 (3.500)
FDMB337-BTU50-800-D3625 67680 3 5/8 (3.625)
FDMB337-BTU50-800 8.00 8.85 14.35 BTU50 3.94 5.50 LCMX07 WCMX-06T308 2+4 TS2207 TS3509 TW-07 TW-15
FDMB337-BTU50-800-D3750 67681 3 3/4 (3.750)
FDMB337-BTU50-800-D3875 67682 3 7/8 (3.875)
FDMB337-BTU50-800-D4000 67683 4 (4.000)

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-30
®

Metric Indexable Drill Graphic Index

Technical Data
Metric Indexable Drill

Indexable Drill
Graphic Index

Indexable Drill
Inserts
Multiple Diameter Indexable FastDrill
Multi-Diameter Boring Range: 18mm - 50mm
Page: F-33

Indexable Drill
(Inch)
Two Insert Indexable FastDrill
Diameter Range: 12mm - 26mm
Page: F-34

Indexable Drill
(Metric)
Two Insert Indexable FastDrill
Diameter Range: 27mm - 40mm
Page: F-35

Indexable Drill
Spare Parts

Two Insert Indexable FastDrill


Diameter Range: 41mm - 58mm
Page: F-36

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-31
®

FastDrill Identification System


Technical Data
Indexable Drill
Indexable Drill
Inserts

20 Diameter
25 Diameter
32 Diameter
40 Diameter
4 - Shank Diameter
Indexable Drill
(Inch)

FD 30D 50 - 32

2 - Depth of Cut 3 - Cutting Diameter


Indexable Drill
(Metric)

1.5 x Diameter From


2.0 x Diameter 12
3.0 x Diameter to
4.0 x Diameter 58
5.0 x Diameter
Indexable Drill
Spare Parts

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-32
®

Multiple Diameter Turning and Boring Indexable FastDrill

MULTIPLE DIAMETER INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7°
High Diameter Drill Number
for 7° positive LCMX and WCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron

Technical Data
Indexable Drill
Alloy
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX From: 18
2 x Dia 2
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE To: 50
For insert information see pages F-10 to F-12

FEATURES:
• Available 25mm, 32mm, &
40mm Weldon shank sizes
• Positive LCMX / WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank

Indexable Drill
Inserts
For spare part information
see page F-37.
Drilling Application Multi-
Operation
Operation
Tool
Rotation
Direction of Cut Drilling and
Boring

Indexable Drill
Drilling

(Inch)
Offset
Boring
Right Hand Plunge

Drill Diameter Range: 18 - 50

Indexable Drill
(Metric)

Part No. D Insert Insert Torx


Depth of Cut Description L L1 L2 D1 D2 L3 N PT
733101- Min. Max. Style Number Torx Screw K ey
Indexable Drill
Spare Parts

FD20D1824-25R 67250 18 24 40 58 108 25 35 50 1/4-18 LCMX07 2 TS2207 TW-07

2
FD20D2430-25R 67251 24 30 52 67 117 25 35 50 1/4-18 WCMX05 2 TS3007 TW-08
FD20D3038-25R 67252 30 38 60 75 125 25 35 50 1/4-18 WCMX06 2 TS3509 TW-15
T
FD20D3945-32R 67253 39 45 78 90 150 32 42 60 1/4-18 WCMX08 2 TS4016 TW-15
I
M
Drill FD20D4550-40R 67254 45 50 88 98 168 40 50 70 1/4-18 WCMX08 2 TS4016 TW-15

E Diameter FD20D1824-25L
FD20D2430-25L
67255
67256
18
24
24
30
40
52
58
67
108
117
25
25
35
35
50
50
1/4-18 LCMX07
1/4-18 WCMX05
2
2
TS2207
TS3007
TW-07
TW-08
S FD20D3038-25L 67257 30 38 60 75 125 25 35 50 1/4-18 WCMX06 2 TS3509 TW-15
FD20D3945-32L 67258 39 45 78 90 150 32 42 60 1/4-18 WCMX08 2 TS4016 TW-15
FD20D4550-40L 67259 45 50 88 98 168 40 50 70 1/4-18 WCMX08 2 TS4016 TW-15

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-33
®

Two Insert Indexable FastDrill

TWO INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7°
High Diameter Drill Number
for 7° positive LCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron
Technical Data

Alloy
Indexable Drill

From: 12
LCMX-EX LCMX-EX LCMX-EX LCMX-EX LCMX-EX 3 x Dia 2
To: 26
For insert information see pages F-10 to F-12

FEATURES:
• Available 20mm & 25mm
Weldon shank sizes
• Positive LCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts

For spare part information


see page F-37.

Drilling Application Drill Diameter Range: 12 - 26


Tool
Operation Direction of Cut
Rotation
Indexable Drill
(Inch)

Drilling
Right Hand Plunge

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD30D120-20 67301 12 38 52 92 20 25 40 1/8-27
FD30D125-20 67302 12.5 41 54 94 20 25 40 1/8-27

3
FD30D127-20 67303 12.7 41 54 94 20 25 40 1/8-27
FD30D130-20 67304 13 42 55 95 20 25 40 1/8-27
T
Indexable Drill

FD30D135-20 67305 13.5 43 56 96 20 25 40 1/8-27


I Drill
(Metric)

FD30D140-20 67306 14 45 58 98 20 25 40 1/8-27


M LCMX05 2 TS2005 TW-06
E Diameter FD30D145-20
FD30D150-20
67307
67308
14.5
15
46
48
60
62
100
102
20
20
25
25
40
40
1/8-27
1/8-27
S FD30D155-20 67309 15.5 50 64 104 20 25 40 1/8-27
FD30D160-20 67310 16 51 66 106 20 25 40 1/8-27
FD30D165-20 67311 16.5 53 68 108 20 25 40 1/8-27
FD30D170-20 67312 17 54 69 109 20 25 40 1/8-27

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD30D175-25 67313 17.5 56 71 121 25 35 50 1/4-18
FD30D180-25 67314 18 56 71 121 25 35 50 1/4-18
Indexable Drill
Spare Parts

FD30D185-25 67315 18.5 59 75 125 25 35 50 1/4-18

3
FD30D190-25 67316 19 59 75 125 25 35 50 1/4-18
T FD30D195-25 67317 19.5 62 79 129 25 35 50 1/4-18
I Drill FD30D200-25 67318 20 62 79 129 25 35 50 1/4-18
LCMX07 2 TS2207 TW-07
M FD30D210-25 67319 21 65 83 133 25 35 50 1/4-18
E Diameter FD30D220-25 67320 22 68 87 137 25 35 50 1/4-18
S FD30D230-25 67321 23 71 91 141 25 35 50 1/4-18
FD30D240-25 67322 24 74 95 145 25 35 50 1/4-18
FD30D250-25 67323 25 77 99 149 25 35 50 1/4-18
FD30D260-25 67324 26 80 103 153 25 35 50 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-34
®

Two Insert Indexable FastDrill

TWO INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7°
High Diameter Drill Number
for 7° positive WCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron

Technical Data
Indexable Drill
Alloy
From: 27
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE 3 x Dia 2
To: 40
For insert information see pages F-10 to F-12

FEATURES:
• Available 25mm and 32mm
Weldon shank sizes
• Positive WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank

Indexable Drill
• Spot face design reduces

Inserts
machining forces and
improves finish

For spare part information


see page F-37.

Drilling Application
Tool
Operation Direction of Cut
Rotation

Indexable Drill
Drilling Diameter Range: 27 - 40

(Inch)
Drilling
Right Hand Plunge

Indexable Drill
(Metric)
Part No. Insert Insert Torx
Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey

3
FD30D270-25 67325 27 83 107 157 25 35 50 1/4-18
T FD30D280-25 67326 28 86 111 161 25 35 50 1/4-18
I
M
Drill FD30D290-25
FD30D300-25
67327
67328
29
30
89
92
115
119
165
169
25
25
35
35
50
50
1/4-18 WCMX05
1/4-18
2 TS3007 TW-08

E Diameter FD30D310-25 67329 31 95 123 173 25 35 50 1/4-18

Part No. Insert Insert Torx


Indexable Drill

Description D L L1 L2 D1 D2 L3 N PT
733101- Torx Screw K ey
Spare Parts

Style Number
FD30D320-32 67330 32 98 126 186 32 42 60 1/4-18

3
FD30D330-32 67331 33 101 129 189 32 42 60 1/4-18
T FD30D340-32 67332 34 104 132 192 32 42 60 1/4-18
I FD30D350-32 67333 35 107 135 195 32 42 60 1/4-18
M
Drill FD30D360-32 67334 36 110 138 198 32 42 60 1/4-18 WCMX06 2 TS3509 TW-15

E Diameter FD30D370-32 67335 37 113 141 102 32 42 60 1/4-18


FD30D380-32 67336 38 116 144 204 32 42 60 1/4-18
S
FD30D390-32 67337 39 119 147 207 32 42 60 1/4-18
FD30D400-32 67338 40 122 150 210 32 42 60 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-35
®

Two Insert Indexable FastDrill

TWO INSERT INDEXABLE FASTDRILL Insert Type Specifications


Cutting Rake - 7°
High Diameter Drill Number
for 7° positive WCMX inserts Steel
Stainless C ast
Aluminum Temper R an g e Depth of Inserts
Steel Iron
Technical Data

Alloy
Indexable Drill

From: 41
WCMX-UR WCMX-UR WCMX-UR WCGX-EAL WCMX-URE 3 x Dia 2
To: 58
For insert information see pages F-10 to F-12

FEATURES:
• Available 32mm & 40mm
Weldon shank sizes
• Positive WCMX inserts,
7° clearance
• High rate of material removal
• Torx screw locking system
• Coolant through the shank
Indexable Drill
Inserts

For spare part information


see page F-37.
Drilling Application
Tool
Operation Direction of Cut
Rotation
Indexable Drill

Drill Diameter Range: 41 - 58


(Inch)

Drilling
Right Hand Plunge
Indexable Drill
(Metric)

Part No. Insert Insert Torx


Depth of Cut Description D L L1 L2 D1 D2 L3 N PT
733101- Style Number Torx Screw K ey
FD30D410-40 67339 41 125 143 213 40 50 70 1/4-18
FD30D420-40 67340 42 128 146 216 40 50 70 1/4-18
FD30D430-40 67341 43 131 149 219 40 50 70 1/4-18
FD30D440-40 67342 44 134 152 222 40 50 70 1/4-18
FD30D450-40 67343 45 137 155 225 40 50 70 1/4-18

3
FD30D460-40 67344 46 140 158 228 40 50 70 1/4-18
FD30D470-40 67345 47 143 161 231 40 50 70 1/4-18
T
FD30D480-40 67346 48 146 164 234 40 50 70 1/4-18
I
Drill
Indexable Drill
Spare Parts

FD30D490-40 67347 49 149 167 237 40 50 70 1/4-18


M WCMX08 2 TS4016 TW-15
E Diameter FD30D500-40
FD30D510-40
67348
67349
50
51
152
155
170
173
240
243
40
40
50
60
70
70
1/4-18
1/4-18
S FD30D520-40 67350 52 158 176 246 40 60 70 1/4-18
FD30D530-40 67351 53 161 179 249 40 60 70 1/4-18
FD30D540-40 67352 54 164 182 252 40 60 70 1/4-18
FD30D550-40 67353 55 167 185 255 40 60 70 1/4-18
FD30D560-40 67354 56 170 188 258 40 60 70 1/4-18
FD30D570-40 67355 57 173 191 261 40 60 70 1/4-18
FD30D580-40 67356 58 176 194 264 40 60 70 1/4-18

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-36
®

Indexable Drilling System Spare Parts

Technical Data
Indexable Drilling

Indexable Drill
Torx Screw Torx Driver
Part No. Torx
Description I.C. P kg .
733101- K ey Part No.
Description
733101-
TS2006 90977 .196 TW-06
TS2207 90978 .275 TW-07 TW-06 92010
TS3007 90979 .197 TW-08 TW-07 92011
10
TS3509 90980 .236 TW-15 TW-08 92020
TS4012 90981 .315 TW-15 TW-15 92035
TS4016 90983 .315 TW-15

Indexable Drill
Inserts
Indexable Drill
(Inch)
SAVE
MO
O N S E NEY
TS!!
CCMT TCMT
Double Insert Double Insert
Boring Bar Set Boring Bar Set

Indexable Drill
(Metric)
Negative 5° End or Side
Set Offers: Set Offers: Negative 3° End Cutting Edge Angle for
Cutting Edge Angle 7° positive 60° triangle inserts
• 1 Boring Bar for 7° positive 80° diamond inserts • 1 Boring Bar
• 10 Inserts • 10 Inserts

• Semi-roughing • High rate of material removal


• Strong cutting edge
• Torx screw locking system
• Broad chipbreaking area
• Index insert with three (3) cutting
• High productivity edge
• Good for interrupted cuts
& scaly surfaces X 10 PCS. X 10 PCS.
Indexable Drill
Spare Parts

13 pc. Set Includes 13 pc. Set Includes


Part No. Shank Min. (1) Part No. Shank Min. (1)
733101- Siz e Bore (1) Boring Bar (10) Inserts Torx (1) 733101- Siz e Bore (1) Boring Bar (10) Inserts Torx (1)
K ey K ey
85700 .500 .688 S08K-DCLC-2 CCMT-21.51-UR-DHCP25 T-7 Storage Box 85708 .500 .875 S08K-DTUC-2 TCMT-21.51-UM-DHCP35 T-7 Storage Box
85704 .625 .938 S10L-DCLC-2 CCMT-21.51-UR-DHCP25 T-7 Storage Box 85712 .625 1.00 S10L-DTUC-2 TCMT-21.51-UM-DHCP35 T-7 Storage Box
* Available in this Catalog in the Boring section. For further information, please contact our sales department.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

F-37
®

Terminology

- A- angle plate - A precision holding fixture made back gears - Gears fitted to a machine to
of cast iron. steel, or granite. The two increase the number of spindle speeds
AA - aluminum alloys
principal faces are at right angles and may obtainable with a cone or step pulley belt
abrasive - natural - (sandstone, emery, be slotted for holding the work or clamping drive.
corundum. diamonds) or artificial (silicon to a table.
back rake - The angular surface ground back
carbide, aluminum oxide) material used for
annealing - The controlled heating and cooling from the cutting edge of cutting tools. On
making grinding wheels, sandpaper,
of a metal to remove stresses and to make lathe cutting tools the rake is positive if the
abrasive cloth, and lapping compounds.
it softer and easier to work with. face slopes down from the cutting edge
abrasive wheels - Wheels of a hard abrasive, toward the shank, and negative if the face
ANSI - American National Standards institute
such as Carborundum used for grinding. slopes upward toward the shank.
anvil - A heavy iron or steel block upon which
abrasion wear - Wear that occurs when back striking - Surface feed marks that run in
metal is forged or hammered-. also the fixed
chips pass over the tool face. This is a an opposite direction and at a different
jaw on a micrometer against which parts
mechanical process that could be the result are measured. height than normal feed marks.
of inclusions in the work piece, edge build-
backlash - The lost motion or looseness (play)
up, of particles of tool material. apron - That portion of a lathe carriage that
between the faces of meshing gears or
contains the clutches, gears, and levers for
accurate - Conforms to a standard or tolerance. threads.
moving the carriage. It also protects the
Acme thread - A screw thread having a 29 mechanism. bandsaw - A power saw. the blade of which
degree included angle. Used largely for is a continuous steel band having teeth on
arbor - A shaft or spindle for holding cutting
feed and adjusting screws on machine one edge and passing over two large pulley
tools; most usually on a milling machine.
tools. wheels.
arbor mounting - a ground through-bore with
acute angle - An angle that is less than 90 bar stock - Metal bars of various lengths, made
one or more keyways and gound hubs
degrees. in flat, hexagon, octagon, round, and square
located on both sides of the cutter.
shapes from which parts are machined.
adapter - A tool holding device for fitting
arbor press - A hand-operated machine tool
together various types or sizes of cutting bearing - Rollers, and balls placed between
designed for applying high pressure for the
tools to make them interchangeable on purpose of pressing together or removing moving parts to reduce friction and wear.
different machines.
parts. bed - One of the principal parts of a machine
addendum - That portion of a gear tooth that tool, having accurately machined ways or
assembly - A unit of fitted parts that make up
extends from the pitch circle to the outside bearing surfaces for supporting and aligning
a mechanism or machine, such as the
diameter. headstock assemble of a lathe. other parts of the machine.
adhesion - A build-up of metal on a cutting bell mouth - The flaring or tapering of a
automatic stop - A device which may be
edge. Caused by too low speeds. machined hole, usually made at the entrance
attached to any of several parts of a machine
end because of misalignment or spring of
adhesion wear - Wear caused by the fracture tool to stop the operation of the machine at
the cutting tool.
of welds which are formed as part of the any predetermined point.
friction mechanism between the chip and bench grinder - A small grinding machine for
axial depth of cut- The perpendicular distance
the tool. shaping and sharpening the cutting edges
from an uncut surface to a cut surface.
of tools.
advance per revolution - The distance a
axial rake - The angle between the axial
milling cutter will advance in one revolution. centerline of a cutter and a plane that runs bench lathe -A small lathe mounted on a bench
or table.
align - To adjust or set to a line or center. parallel to the cutting edge of the insert in the
axial view. bench work - Work done primarily at a bench
allowance - The prescribed difference in
with hand tools. occasionally supplemented
dimensions of mating parts to provide a axial runout - The total variation in an axial
direction of a cutter element measured from by small power-driven tools.
certain class of fit.
a true plane of rotation. bevel - Any surface that is not at right angles
alloy - A metal formed by a mixture of two or
to another surface. Also, the name given a
more different metals. axial width of cut- The width of a cutting path
tool used for measuring, laying out, or
that is parallel to the axis of the cutter. When
amorphous - Non-crystalline; having no checking the accuracy of work machined at
molecular lattice structure, which is used in regard to a slotting application, axial
an angle or bevel.
width of cut equals the width of the slot
characteristic of the solid state.
cutter. bit, tool (cutter) - A hardened steel bar or
angle iron - An iron or steel structural member plate that is shaped according to the operation
axis - The line, real or imaginary, passing
that has been cast, rolled, or bent (folded) to be performed and the material to be
through the center of an object about which
so that its cross section is L-shaped. machined.
it could rotate; a point of reference.
angle of cutter entry - Determined by the black oxide -A black finish for metal; produced
position of the cutter centerline relative to by immersing it in hot oxidizing salts or salt
the edge of the workpiece. -B- solutions.
babbitt - An antifriction metal alloy used for blind hole - A hole made in a workpiece that
bearing inserts; made of tin, antimony, lead, does not pass through it.
and copper.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-1
®

Terminology

block, Jo -Shop name for a Johannson gage bull gear - The large crank gear of a shaper. center - A point or axis around which anything
block, a very accurate measuring device. revolves or rotates. In the lathe. one of the
burnishing - The process of finishing a metal
parts upon which the work to be turned is
blowhole - A defect in a casting caused by surface by contact with another harder placed. The center in the headstock is
trapped steam or gas. metal to improve it. To make smooth or referred to as the “live" center and the one
glossy by or as if by rubbing; polish.
blueprint - A pen or ink line drawing reproduced mounted in the tailstock as the ‘dead’ center.
(printed) on sensitized paper by direct burr -The sharp edge left on metal after cutting
center, dead - A center that does not rotate;
exposure. or punching, also, a rotary cutting tool commonly found on the tailstock of a lathe.
designed to be attached to a drill. Also, an expression for the exact center of
blue vitriol copper sulfate - A layout solution
which turns a copper color when applied to bushing - A sleeve or a lining for a bearing or an object.
a clean, polished metal surface. a drill jig to guard against wear.
center drill - A combined countersink and drill
bond - The material that holds the abrasive used to prepare work for mounting centers.
grains together to form a grinding wheel. center gage - A small, flat gage having 60
-C-
bore - To enlarge and finish the surface of a degree angles that is used for grinding and
caliper - A device used to measure inside or
cylindrical hole by the action of a rotating setting the thread cutting tools in a lathe. It
outside dimensions.
boring bar (cutting tool) or by the action of may also be used to check the pitch of
a stationary tool pressed (fed) against the caliper, gear tooth -A special caliper used to threads and the points of center.
surface as the part is rotated. measure both the “choral thickness” and the
center, half male - A dead center that has a
depth of a gear tooth.
boring - The machining process used to enlarge portion of the 60 degree cone cut away.
and finish the surface of a cylindrical hole cam - A device for converting regular rotary
center head - A part of a combination square
by the action of a rotating boring bar (cutting motion to irregular rotary or reciprocating
set that is used to find the center of or to
tool) or by the action of a stationary tool motion. Sometimes the effect of off-center
bisect a round or square workpiece.
pressed (fed) against the surface as the lathe operations.
part is rotated. center, live - A center that revolves with the
carbide tool bits -Lathe cutting tools to which
work. Generally, this is the headstock center;
boring bar (cuffer bar) - A combination tool carbide tip inserts have been brazed, to
however, the ball bearing type tailstock
holder and shank. provide cutting action on harder materials
center is also called a live center.
than the high speed cutters are capable of.
boring tool - A cutting tool in which the tool bit. center punch - A pointed hand tool made of
the boring bar and, in some cases, the tool carbon steel - A broad term applied to tool
hardened steel and shaped somewhat like
holder are incorporated in one solid piece. steel other than high-speed or alloy steel. a pencil.
boss - A projection or an enlarged section of Carborundum - A trade name for an abrasive
ceramic - A new type of cutting tool material
a casting through which a hole may be compounded of silicon and carbon (silicon
made of aluminum oxide . or silicon carbide
machined. carbide).
that is finding increased use where high
brass - A nonferrous alloy consisting carbonizing - The process of adding carbon speed and resistance to high temperatures
essentially of copper and zinc. to the outer surface of steel to improve its and wear are factors.
quality by heat treating it in contact with a
brazing - Joining metals by the fusion of cermets - A cutting tool material combining
carbonaceous material.
nonferrous alloys having a melting high speed characteristics of ceramic inserts
temperature above 800 degrees F, but below carriage - A principal part of a lathe that carries with improved toughness for machining
that of the metals being joined. the cutting tool and consists of the saddle, steel and stainless steel in semi-finishing
compound rest, and apron. and finishing aplications. These inserts are
breakout - The uneven break of workpiece composed of titanium carbonitride and a
material as the insert exits the part. case hardening - A heat treating process,
metallic binder that is usually made up of
basically carbonizing. that makes the surface
brine - A saltwater solution for quenching or nickel and/or cobalt.
layer or case of steel substantially harder
cooling when heat treating steel.
than the interior or core. chain gearing (chain drive) - Power
Brinell Hardness - A method of testing the transmission by means of an endless chain
castigated nut (castle nut) - A nut with
hardness of a metal by controlled pressure running around chain wheels (chain pulley)
grooves cut entirely across the top face.
of a hardened steel ball of a given size. and/or sprocket wheels.
casting -A part made by pouring molten metal
broach - A long, tapered cutting tool with chamfer - The bevel or angular surface cut on
into a mold.
serration’s which, when forced through a the edge or a corner of a machined part.
hole or across a surface, cuts a desired cathead - A collar or sleeve which fits loosely
chamfering - Metal turning operation used to
shape or size. over a shaft to which it is clamped by
remove sharp edges from workpiece
setscrews.
bronze - A nonferrous alloy consisting diameter.
essentially of copper and tin. cemented carbide - A sintered combination
chasing threads - Cutting threads in a lathe
of cobalt or other binder metal and refractory
buff - To polish to a smooth finish of high luster or screw machine.
metal carbides suitable for use as a cutting
with a cloth or fabric wheel to which a
tool material. chatter - The vibrations caused between the
compound has been added.
work and the cutting tool which leave
built-up edge - A build-up of layers of distinctive tool marks on the finished surface
workpiece material on the top rake surface that are objectionable.
of an insert.

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G-2
®

Terminology

chipbreaker - Either a separate piece of cog - A tooth in the rim of a wheel - a gear tooth countersink -To enlarge the top part of a hole
hardware which rests on top of the insert, in a gear wheel. at an angle for a flat-head screw. Also, the
or a molded groove along the cutting edge tool that is used.
cold-rolled steel - Steel that has been rolled
of the insert. The chip breaker's function is
to accurate size and smooth finish when crater wear- Insert edge condition in which a
to break chips into small manageable lengths.
made. In contrast, hot-rolled steel may have smooth depression is produced on the top
chipping - An insert edge condition that is a rough, pitted surface and slag inclusion. of the insert.
characterized by the breaking of the insert
collet - A precision work holding chuck which crest - The outer most surface of the thread
tip during the cutting action. Also the process
centers finished round stock automatically form which joins the flanks.
of cutting metal with a cold chisel and
when tightened. Specialized collets are also
hammer. cross feed - The feed that operates across
available in shapes for other than round the axis of the workpiece or at right angles
chisel - Any one of a variety of small hand stock.
to the main or principal feed on a machine.
cutting tools, generally wedge-shaped.
color method - A technique of heat treating
cross section - A view showing an internal
chuck - A device on a machine tool to hold the metal by observing the color changes that
structure as it would be revealed by cutting
workpiece or a cutting tool. occur to determine the proper operation to
through the piece in any plane.
perform to achieve the desired results.
chuck, independent jaw - A chuck, each of
crucible steel - A high-grade tool steel made
whose jaws (usually four) is adjusted with combination square - A drafting and layout
by melting selected materials in a crucible.
a screw action independently of the other tool combining a square, a level. A protractor,
jaws. and a center head. CS - cutting speed
chuck, universal (self-centering chuck, compound (rest) - The part of a lathe set on cutting fluid - A liquid used to cool and lubricate
concentric chuck) - A chuck whose jaws the carriage that carries the tool post and the cutting to improve the work surface
are so arranged that they are all moved holder. It is designed to swing in any direction finish.
together at the same rate by a special and to provide feed for turning short angles cutting speed - The surface speed of the
wrench. or tapers. workpiece in a lathe or a rotating cutter,
circular interpolation - Rotation of cutter composites - materials composed of different commonly expressed in feet per minute
about its own axis while traveling in an elements held together by a binder. (FPM) and converted to revolutions per
orbiting motion about an ID or OD workpiece minute (RPM) for proper setting on the
concave - A curved depression in the surface
circumference without any vertical shift machine.
of an object.
during the operation.
cutting tool - A hardened piece of metal (tool
concentric - Accurately centered or having a
circular pitch -The distance measured on the steel) that is machined and ground so that
common center.
pitch circle from a point on a gear tooth to the it has the shape and cutting edges
same point on the next gear tooth. cone pulley - A one-piece stepped pulley appropriate for the operation for which it is
having two or more diameters. to be used.
clearance - The distance or angle by which
one object or surface clears another. contour - The outline of an object. cutter lock screw - A stub arbor bolt that is
inserted into the recessed end of a cutter for
clearance angle -The angle between the rear conventional milling - Cutter rotation is
cutter retention.
surface of a cutting tool and the surface of opposite of the feed at the point of contact.
the work at the point of contact. Chips are cut with a minimum thickness at CVD - Chemical Vapor Deposition -Coating
the point of engagement and increase to a technology. The coating is applied at high
climb milling - A method of milling in which the maximum thickness at the end of temperatures producing better wear and
work table moves in the same direction as
engagement. crater resistance.
the direction of rotation of the milling center.
Sometimes called down cutting or down convex - The curved surface of a cylinder, as cyaniding - A process of case hardening steel
milling. Chips are cut to a maximum thickness a sphere when viewed from without. by heating in molten cyanide.
at the initial engagement of the teeth of a coolant -A common term given to the numerous cycle time - the time required to complete all
cutter with the work and decrease in
cutting fluids or compounds used with cutting machining operations on the workpiece.
thickness at the end of the engagement. tools to increase the tool life and to improve
clutch, friction (friction coupling) - A shaft surface finish on the material.
coupling used where it is necessary to -D-
corner geometry - Treatment of insert corners
provide a connection that can be readily dead center - See center, dead.
- typically with radii or facets. These
engaged or disengaged while one of the treatments affect the strength of the corner
shafts is in motion. dead smooth - The term applied to the finest
and the surface finish produced on the
cut of a file.
coarse pitch- a cutter with approximately the workpiece.
same number of teeth as its diameter in deburr - To remove sharp edges.
corrosion - Oxidation (rusting) or similar
inches. chemical change in metals. decalescence - A decrease in temperature
coated carbide - Insert with a thin layer of that occurs while heating metal through a
counterbore -To enlarge the top part of a hole range in which change in structure occurs.
very hard material on their surface. This to a specific size, as for the head of a
layer may be deposited through either socket-head or cap screw. Also, the tool dedendum - The depth, or that portion of a
physical or chemical vapor deposition. that is used. gear tooth from the pitch circle to root circle
Allows for greater cutting speed and wear of gear.
resistance.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-3
®

Terminology

deformation - The permanent change in the down feed (climb cutting, climb milling) - drill, twist - A commonly used metal-cutting
shape of a cutting tool due to cutting forces A seldom used method of feeding work into drill, usually made with two flutes running
and temperature. milling cutters. The work is fed in the same around the body.
direction as the portion of the cutter which
depth of cut - the distance between the drive fit - One of several classes of fits in
comes in contact with it.
origional and finished surfaces of the which parts are assembled by pressing or
workpiece. draw - See tempering. forcing one part into another.
depth of cut notch - Insert edge condition that dressing -The act of removing the glaze and ductility - The property of a metal that permits
appears as chipping at the depth of cut line dulled abrasives from the face of a grinding it to be drawn. rolled, or hammered without
on the rake face and flank of the insert. wheel to make it clean and sharp. See truing. fracturing or breaking.
diametral pitch - Ratio of the number of teeth drift - A tapered. flat steel used to remove drills
on a gear to the number of inches of pitch and other tapered shank tools from spindles,
-E-
diameter or the number of teeth to each inch sockets, or sleeves. Also a round, tapered
of pitch diameter. punch used to align or enlarge holes. eccentric - A circle not having a geometric
center. Also, a device such as a crankshaft
die - A tool used to form or stamp out metal drill - A pointed tool that is rotated to cut holes or a cam for converting rotary motion to
parts, also, a tool used to cut external in material.
reciprocating motion.
threads.
drill bushing - A hardened steel guide inserted
edge preparation - Insert edge preparation
die stock - The frame and two handles (bars) in jigs, fixtures. or templates for the purpose
including chamfering, honing, T-land or a
which hold the dies (chasers) used for of providing a guide for the drill in drilling combination there of.
cutting (chasing) external screw threads. holes in their proper or exact location.
elongation - Lengthening or stretching out.
diferential pitch - Unequal spacing of inserts drill, center - A combination drill and
used to disrupt the harmonics that result countersink- emery - A natural abrasive used for grinding
from equally spaced inserts. As a result, the or polishing. It is being largely replaced by
drill chuck - A device used to grip drills and
potential for vibration is greatly reduced. artificial abrasives.
attach them to a rotating spindle.
DIN -German Institute for Normalization. emulsion - A coolant formed by mixing soluble
drill, twist - A commonly used metal-cutting
oils or compounds with water.
dividers, spring - Dividers whose legs are drill, usually made with two flutes running
held together at the hinged end by the around the body. end cutting edge angle - The angle made by
pressure of a C-shaped spring. the end cutting edge and perpendicular to
drill jig - A jig which holds parts or units of a
the axis of the tool shank. The end cutting
dividing head (index bead) - A machine tool structure and, by means of bushings, guides
edge angle allows the cutting edge clearance
holding fixture which positions the work for the drill so that the holes are properly located.
to the finished material of the workpiece.
accurately spacing holes, slots, flutes, and drill press - An upright power-driven machine
gear teeth and for making geometric shapes. end mill - A milling cutter with cutting edges on
for drilling holes in metal, wood, or other
When geared to the table lead screw, it can both its face and periphery.
material.
be used for helical milling operations. engine lathe - A floor mounted machine on
drill press, radial (radial drill) - A machine
Do-All saw - A trade name given to a type of which work is rotated about a horizontal
tool for drilling holes. The drill head is so axis and shaped by a cutting tool. Also
band saw used for sawing metal.
supported that it may be moved over a large
applies to CNC lathes.
dog - A clamping device (lathe dog) used to area to drill holes in objects of large size or
drive work being machined between to drill several holes in an object without extruded - Metal which had been shaped by
centers. Also, a part projecting on the side shifting the object. forcing through a die.
of a machine worktable to trip the automatic extrusion - A shaped part resulting from
drill press - A drilling machine with a
feed mechanism off or to reverse the trave.
counterbalanced spindle which makes it forcing a plastic material such as lead, tin,
double negative- A cutter with both a negative possible for the operator to control aluminum, zinc, copper, rubber, and so forth
axial rake and a negative radial rake, resulting accurately the rate at which the drill is fed through a die opening
in a very strong cutting edge and very high into the work. The sensitive drill press usually EZY OUT (trademark) - A tool for removing
cutting forces. contains drills that are less than 1/2 inch in
broken bolts or studs from a hole.
diameter and which rotate at high speeds.
double positive - A cutter with both a positive
axial rake and a positive radial rake, reducing drill rod - A high-carbon steel rod accurately
entry shock and the potential of deflection ground to size with a smooth finish. It is -F-
in thin workpieces. available in many sizes and is used face - To machine a flat surface, as in the
extensively in tool making. end of a shaft in the lathe. The operation
dovetail - A two-part slide bearing assembly
used in machine tool construction for the drill sleeve - An adapter with an internal and is known as facing.
precise alignment and smooth operation of external taper which fits tapered shank face milling - Milling a large flat surface
the movable components of the machine. tools such as drills or reamers to adapt them with a milling cutter that operates in a
to a larger size machine spindle. plane that is at right angles to its axis.
dowel - A pin fitted or keyed in two adjacent
parts to accurately align the parts when drill socket - An adapter similar to a sleeve faceplate - A large circular plate with slots
assembling them. except that it is made to adapt a larger and holes for mounting the workpiece to
tapered-shank tool to a smaller size spindle. be machined. It is attached to the
headstock of a lathe.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-4
®

Terminology

facing - The process of making a flat or flank wear - Flank wear appears along the -G-
smooth surface (usually the end) on a flank of the insert, below and immediately gage - Any one of a large variety of devices for
piece of stock or material. adjacent to the cutting edge. This type of
measuring or checking the dimensions of
wear is normal and is the prefered method
face mill - A cutter that is used to machine objects.
of insert failure.
the surface of the work.
gage blocks - Steel blocks machined to
faceted inserts - an insert with a series of flatness - A measure of the smoothness of a extremely accurate dimensions.
horizontal surface when gaged along a
flats around the perimeter of the insert.
horizontal plane. gage, center - See center gage.
Faceted inserts may be positive or
negative. flute - The groove in a cutting tool which gage, depth - A tool used in measuring the
provides a cutting edge and a space for the depth of holes or recesses.
fatigue - The effect on certain materials,
chips to escape and permits the cutting gage, drill - A flat steel plate drilled with holes
especially metals, undergoing repeated
fluids to reach the cutting edges. of various sizes, each marked with the
stresses.
fly cutter - A single-point cutter mounted on a correct size or number. into which small
feed - The rate of travel of a cutting tool
bar in a fly cutter holder or a fly cutter arbor- twist drills may be fitted to determine the
across or into the work- expressed in size of their diameters.
used for special applications for which a
inches per minute or in inches per
milling cutter is not available.
revolution. gage, drill point - A gage use to check the 59°
follower rest - A support for long, slender angle on drills.
feed mechanism - The mechanism, often
work turned in the lathe. It is mounted on the gage, feeler (thickness gage) - A gage
automatic. which controls the advancing
carriage, travels close to and with the cutting consisting of a group of very thin blades,
movement (feed) of the cutting tools used
tool, and keeps the work from springing
in machines. each of which is accurately ground to a
away. specific thickness.
female part - A concave piece of
footstock - Part of an indexing, attachment gage, indicating (dial indicator) - A gage
equipment which receives a mating male
which has a center and serves the same consisting of a dial, commonly graduated
(convex) part.
purpose as the tail stock of a lathe.
(marked) in thousandths of an inch, to which
ferrous - A metal alloy in which iron is the
force fit - A fitting which one part is forced of is fastened an adjustable arm.
major ingredient.
pressed into another to form a single unit. gage, radius (fillet gage) - Any one of a
FF - fraction of finish There are different classes of force fits number of small, flat, standard-shaped metal
depending on standard limits between
file test - A test for hardness in which a corner leafs or blades used for checking the
of a file is run across the piece of metal being mating parts. accuracy of regular concave and convex
tested. The hardness is shown by the dent forge - To form or shape heated metal by surfaces.
the file makes. hammering. Also, the name of the unit used gage, surface (scribing block) - A gage
fillet - A curved surface connecting two for heating metal, as the blacksmith’s forge. used to check the accuracy of plane
surfaces that form an angle. formed cutters - Milling cutters which will surfaces, to scribe lines at desired distances
produce shaped surfaces with a single cut’, from a given surface, and to check the
fine pitch - A milling cutter with three to four
and so designed that they may be sharpened height of a point or points on a piece of work
times more inserts than its diameter in inches.
without. changing their outline or shape. from a given surface.
fishtail -A common name for the center gage.
forming tool - Tool ground to a desired shape gage, telescoping - A T-shaped gage used
It is used to set thread cutting tools and has
to reproduce this shape on the workpiece. to measure the diameter or width of holes.
scales on it for determining the number of
threads per inch. FPM - feet per minute of workpiece gang milling - A milling setup where a number
of cutters are arranged on an arbor so that
fit - The relation between mating or matching fracture - Total failure of an insert cutting edge
several surfaces can be machined at one
parts, that is, the amount of, or lack of play due to breakage of the insert. time. It is commonly used for production
between them.
fracture toughness - A measure of the point purposes.
fitting - Any small part used in aircraft at which an insert fractures in relation to the
gear blank - A stamping, casting. or any, piece
construction. amount of energy it absorbs.
of material from which a gear is to be
fixture - A production work-holding device free cut - An additional cut with no advancement machined. It is usually a disk.
used for machining duplicate workpieces. of depth.
geometry - The physical characteristics of an
Although the term is used interchangeably
free cutting steel - Bar stock containing a insert.
with a jig, a fixture is not designed to guide
high percentage of sulfur making it very
the cutting tools as the jig does. grade - A designation given to a composition
easy to machine. Also known as Bessemer for a particular coated or uncoated
flange - A relatively thin rim around a part. screw stock.
cemented carbide cutting tool material.
flank - The surface of the insert that is below free fit - A class of fit intended for use where
gib - A tapered strip of metal placed between
the cutting edge. accuracy is not essential. Or where large
the bearing surface of two machine parts to
flash - A thin edge of metal formed at the parting temperature variations are likely to be ensure a precision fit and provide an
line of a casting or forging where it is forced encountered, or both conditions.
adjustment for wear.
out between the edges of the form or die. fulcrum - The point or support on which a lever
gullet - The space between cutter teeth that
turns.
accommodate chips during a cut.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-5
®

Terminology

-H- hobbing - The operation of cutting gears with indicator - A precision instrument which
hacksaw - A metal blade of hardened steel a hob. shows variations of thousandths of an inch
or less when testing the trueness or
having small, close teeth on one edge. It is hog - To remove in excess of what is considered
alignment of a workpiece, fixture, or machine.
held under tension in a U-shaped frame. normal, sometimes causing accidents or
tool breakage; also, to rough out inscribed circle - A circle which is
half nut - A lever-operated mechanism that
resembles a split nut that can be closed on haphazardly. constructed internally of a geometric shape
in such a manner that each side of the shape
the lead screw of a lathe when threads are hole saw - A cutting tool used to cut a circular
is tangent to the circle. Normally used to
being cut. groove into solid material.
describe dimensions of triangles, pentagons,
hand of cutter - Refers to the direction of honed - the process of blunting and hexagons, etc.
rotation a cutter is designed to turn. When strengthening of a cutting edge through the
insert lock screw - A screw with a Torx
facing the the back side of the cutter, if it is use of abrasives.
socket used to secure inserts in a holder.
designed to turn clockwise, it is a right-hand
honing - The process of finishing ground
cutter; if counter-clockwise, it is a left-hand inserted-tooth cutter - A milling cutter
surfaces to a high degree of accuracy and
cutter. designed with replaceable cutting tooth
smoothness with abrasive blocks applied to
inserts to save the expense of a new cutter
handwheel - Any adjusting or feeding the surface under a light controlled pressure.
whenever the teeth become damaged or
mechanism shaped like a wheel and and with a combination of rotary and
operated by hand. reciprocating motions. worn. Generally, they are made 6 inches or
more in diameter.
hardening - A heat-treating process for steel hot-rolled steel - Steel which is rolled to
insert lock screw - A screw with a Torx or
which increases its hardness and tensile finished size while hot. Identified by a dark
hex head socket that is used to retain an
strength and reduces its ductility. oxide scale left on the surface.
insert in a cutter body.
hardness tests - Tests to measure the HSK - Hollow Shank Kegel. A short tapered,
integral shank mounting - This method of
hardness of metals. hollow shank connection with taper and
mounting consists of a cutter with a ground
face contact.
heat treatment - The process of heating and shank that mounts directly into a spindle or
cooling a solid metal or alloy to obtain certain hypereutectic - An aluminum alloy containing collet chuck. Generally used on cutters with
desired properties or characteristics. more than 12% silicon diameters of three inches or smaller.
helical gear - A gear with teeth cut at some hypoeutectic - An aluminum alloy containing intermediate gear - See idler.
angle other than at a right angle across the less than 12% siscon.
interpolation - A function of control which
face of the gear, thus permitting more than
one tooth to be engaged at all times and allows movement in two or more axes of
-I- motion.
providing a smoother and quieter operation
than the spur gear. ID - inside diameter ipm - feed rate in inches per minute. Also
known as table feed or machine feed.
helical interpolation - Consists of a cutter idler - A gear or gears placed between two
rotating about its own axis in an orbiting other gears to transfer motion from one gear ipr - inch per revolution
motion about an ID or OD workpiece to the other gear without changing their ipt - inches per tooth. Also known as chip load.
circumference in the xy plane while also speed or ratio.
moving in a linear direction on the z axis. ISO - Intentional Organization for
independent chuck - A chuck in which each Standardization
helix - A path formed as a point advances jaw may be moved independently of the
uniformly around a cylinder, as the thread others.
on a screw or the flutes on a drill. -J-
indexable insert - A small piece of cutting tool
helix angle -The angle between the direction
material that is formed to have two or more jack, leveling - Small jacks (usually screw
of the threads around a screw and a line cutting edges that are used until they are jacks) for leveling and holding work on
running at a right angle to the shank. worn. The insert is then indexed on the planner beds and similar places.
hex - A term used for anything shaped like a toolholder or boring bar for a new sharp
Jacobs chuck - Common term for the drill
hexagon. cutting edge. When all of the cutting edges
chuck used in either the headstock spindle
are worn, the insert is usually discarded.
high sheer - a cutter with a negatice radial or in the tailstock for holding straight-shank
rake and a high positive axial rake. indexing - The process of positioning a drills, taps, reamers, or small diameter
workpiece for machining it into equal spaces, workpieces.
high-speed spindles - High-performance
dimensions, or angles using an index or
spindles that run at over 8,000 rpm. Jarno - A standard taper having 0.600-inch
dividing head.
taper per foot used on some machine tools.
high-speed steel - An alloy steel commonly
indexing fixture - A complete indexing unit
used for cutting tools because of its ability jig - A production work holding device that
composed of a dividing head and rootstock. locates the workpiece and guides the cutting
to remove metal at a much faster rate than
(See dividing head.)
carbon steel tools. tool (see fixture).
index plate - A metal disk or plate punched with
hob - A cylindrical cutting tool shaped like a Johannson blocks (Jo blocks) - Common
many holes arranged in a series of rings.
worm thread and used in industry to cut term for the precision gage blocks used and
one outside the other each ring containing accepted as dimensional standards by
gears.
a different number of holes.
machinists, toolmakers, and inspectors.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-6
®

Terminology

-K- lead screw - The long, precision screw located mic; mike - A term used for micrometer, or to
kerf - The width of cut made by a Saw. in front of the lathe bed geared to the measure with a micrometer.
spindle, and used for cutting threads. Also,
micrometer, depth - A micrometer in which
key - One of the several types of small metal the table screw on the universal milling
the spindle projects through a flat, accurately
objects designed to fit mating slots in a shaft machine when geared to the indexing head
machined bar used to measure the depth of
and the hub of a gear or pulley to provide a for helical milling.
positive drive between them: also. the name holes or recesses.
LH - left hand
of the T-handle wrench used on chucks. micrometer, thread - A micrometer in which
limits - The smallest and largest dimension the spindle is ground to a point having a
key seat -A recessed groove (slot) machined
which are tolerable (allowed). conical angle of 60 degrees. The anvil,
into a shaft or a part going on the shaft
(usually a wheel or gear). lip of a drill - The sharp cutting edge on the end instead of being flat. has a 60 degree V-
Shaped groove which fits the thread.
of a twist drill.
knee - That part of a column of a knee-type
mild steel - A term used for low-carbon
milling machine which carries the saddle live center - See center, live.
machine steel.
and the table and provides the machine with
loading - A condition caused by grinding the
vertical feed adjustments. Also, the name of wrong material with a grinding wheel or mill - A milling machine; also, the act of
a precision angle plate called a “toolmaker’s performing an operation on the milling
using too heavy a grinding action.
knee”. machine.
It - length of taper
knurl - A decorative gripping surface of straight- milling - Using a rotating tool with one or more
line or diagonal design made by uniformly lubricity -A measurement of the friction exerted teeth which engages the workpiece and
serrated rolls called knurls. by a surface. removes material as the workpiecs moves
past the rotating cutter.
knurling - The process of finishing a part by
scoring (pressing) patterns on the surface milling, climb - See climb milling.
-M-
of the work.
machinability - The degree of difficulty with milling cutter geometries - Double positive,
which a metal may be machined; may be double negative, shear angle, and high
found in appropriate handbooks. shear.
-L-
machine tool - A power-driven machine milling, face -See face milling.
land -That surface on the periphery of a rotary
cutting tool, such as a milling cutter. drill tap, designed to bore, cut, drill, or grind metal or milling cuffer - A cutting tool, generally
or reamer, which joins the face of the flute other materials. cylindrical in shape. used on a milling machine
or tooth to make up the basic cutting edge. machining, Finish - Machining a surface to and operated essentially like a circular saw.
lap -A tool made of soft metal and charged With give it the desired finish. minor diameter - The smallest diameter of a
fine abrasives for precision finishing of screw thread. Also known as the “root
machining, rough (rough finishing) -
metal surfaces. Also, to perform the Removing excess stock (material) with a diameter.”
operation using a lap. machine tool thus shaping it in preparation Morse taper - A self-holding standard taper
lard oil - A cutting oil made from animal fats for finish machining. largely used on small cutting tools such as
usually mixed with mineral oils to reduce its machinist - A person who is skilled in the drills, end mills, and reamers, and on some
cost and improve its qualities. operation of machine tools. He must be able machines, spindles in which these tools are
to plan his own procedures and have a used.
layout -To locate and scribe on blank stock the
shape and size dimensions required to knowledge of heat-treating principles. multiple-thread screw - A screw made of
machine or form the part. magnesium - A lightweight, ductile metal two or more threads to provide an increased
similar to but lighter than aluminum. lead with a specified pitch.
Id -large diameter
magnetic chuck - A flat, smooth-surfaced music wire - A high-quality steel wire used for
lead -The distance a thread will advance along
making springs. Also called piano wire.
its axis in one complete revolution. Also, a work holding device which operates by
heavy, soft, malleable metal having a low magnetism to hold ferrous metal workpieces
melting point. It has a bright. silvery color for grinding.
-N-
when freshly cut or poured and turns to a major diameter - The largest diameter of a
dull gray with aging. National Standard Drive Mounting - This
straight screw thread.
type of mounting incorporates a ground
lead angle - The angle that the insert is set on malleable - Capable of being extended or recess on the the back of the cutter that fits
the toolholder or boring bar measured to the shaped by hammering or rolling. over the spindle nose and does not need a
center line of the workpiece which has a
mandrel - A precision-made tapered shaft to centering plug. Normally used on cutters
great influence on the performance of the
with a diameter of eight inches or larger, the
tool. Also the angle created by the helix of support work for machining between
centers. cutter is secured to the spindle using four
a thread at the pitch diameter with a plane
bolts on a four-inch bolt circle.
perpendicular to the axis on a straight thread. medium pitch - a cutter with approximately
twice as many teeth as its diameter in NC - National Coarse
lead hole - See pilot hole.
inches. necking - Machining a groove or undercut in a
mesh - To engage, as the teeth between two shaft to permit mating parts to be screwed
gears. tightly against a shoulder or to provide
clearance for the edge of a grinding wheel.

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G-7
®

Terminology

negative rake - A rake angle that is less than parallels - Hardened steel bars accurately profiling - Machine operation where the tool
90° between the insert rake face and the ground to size and ordinarily made in pairs follows contours instead of following a
surface being cut. in many different sizes to support work in straight path.
precision setups.
negative rake inserts - Inserts that have punch, prick - A solid punch with a sharp
their flanks perpendicular to the face of the parting - The operation of cutting off a piece point, used to mark centers or other locations
insert. Usually used in toolholders or boring from a part held in the chuck of a lathe. on metal.
bars that set the insert in a negative rake for
pawl - A pivoted lever or sliding bolt that pyrometer - A device for measuring the high
clearance.
secures as an automatic directional table temperatures in a heat-treating furnace.
negative - positive turning inserts - A control on a grinder.
PVD - Physical Vapor Deposition - Coating
negative rake insert with a specially designed PCD - Polycrystalline Diamond. Ultra-hard technology. The coating is applied at lower
positive chipbreaker style. Its cutting edges
cutting tool material. For use on non-ferrous temperatures than CVD producing reduced
contact the workpiece with a positive rake.
materials at high speeds. tool friction, improved wear resistance, and
nest - see seat retain edge strength.
pd -pitch diameter
NF - National Fine peen - To draw, bend, or flatten, also, the
nickel - An alloying element which increases formed side of a hammer opposite the face. -Q-
the strength, toughness, and wear and
pilot - A guide at the end of a counterbore quench - To rapidly cool heated metal in water,
corrosion resistance of steels.
which keeps it aligned with the hole. oil brine, or air in the process of heat treating.
nitrating - A case hardening process in which
pilot hole - A starting hole for large drills to quick change tooling - Tool changing
ammonia or some other form of nitrogen is
serve as a guide, reduce the resistance, procedure in which entire pre-gauged cutting
introduced to the surface of certain alloys.
and aid in maintaining the accuracy of the units are exchanged as opposed to individual
nonferrous - Metal containing no iron, such as larger hole. Also called a lead hole. inserts.
brass and aluminum.
pinning - A term used to describe the condition quick return - A mechanism on some machine
normalizing - Process of heating a ferrous of a file clogged with metal filings causing it tools that provides rapid movement of the
metal or alloy to above its critical temperature to scratch the work. ram or table on the return or anointing stroke
and cooling in still air to room temperature to of the machine.
pitch - The distance from any point on a thread
relieve Internal stresses. to the corresponding point on the adjacent
nose - This term is usually used to specify the thread measured parallel to the axis. Also
-R-
cutting end, but usually it relates to the applied to spur gears. see diametral pitch.
rounded tip of the cutting end. R a - A measure of roughness that is 11% less
pitch circle - The line (circle) of contact
than the root mean square (RMS).
nose radius - The radius of the nose of the between two meshing gears.
tool. rack - An array of gears spaced on a straight
pitch diameter - The diameter of a thread at bar.
an imaginary point where the width of the
groove and the with of the thread are equal. radial - In a direction directly outward from the
-O-
center of a circle or sphere or from the axis
pitch line - An imaginary line which passes
off center - Not centered; offset, eccentric, or of a cylinder. The spokes of a wheel, for
through threads at such points that the
inaccurate. example, are radial.
length of the part of the line between adjacent
OD - outside diameter. threads is equal to the length of the line radial depth of cu t - the distance from an
within a thread. uncut surface to a cut surface when
oil hardening - The process of quenching in
measured perpendicular to the axis of an
oil when heat treating alloy steel to bring out plain cutter - A milling cutter with cutting teeth
certain qualities. end mill
on the periphery (circumference) only.
radius - The distance from the center of a circle
oilstones - Molded abrasives in various shapes play - The looseness of fit (slack) between two
to its circumference (outside).
used to hand-sharpen cutting tools. pieces press fit-See force fit.
radial rake - The angle between the radial
overarm - The support for the end of a milling plunge milling - Milling cutter is fed in the axial centerline of a cutter and a radial line that
cutter which is on the opposite side of the direction in order to direct cutting forces into
passes through the center of the cutter and
cutter from the spindle and column. the mass of the machine. Reduces chatter
the cutting point of the insert.
and deflection.
radial runout - The total variation in a radial
-P- positive rake - A rake angle that is more than
direction of all cutting edges in a plane of
90° between the insert rake face and the
pack hardening - A heat-treating process in rotation.
surface being cut.
which the workpiece is packed into a metal radial width of cut - The length of engagement
positive rake inserts - Inserts that have
box together with charcoal, charred leather, of a face nilling cutter.
or other carbonaceous material to case- flanks that incline underneath the face of the
insert. This gives clearance on the cutting rake - That surface of a cutting tool against
harden the part.
edge's flank without the use of negative which the chips bear while being severed.
rake so that it will not rub. If this surface is less than 90" from the
surface being cut, the rake is positive. If
more, the rake is negative.

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G-8
®

Terminology

rake angle - The angle between the face of the -S- shoulder - A term for the step made between
cutting tool and the work. SAE -Society of Automotive Engineers two machined surfaces.
ram - That part of a shaper which moves back shrink fit - A class of fit made when the outer
SAE steel - Steel manufactured under the
and forth and carries the tool head assembly. member is expanded by heating to fit over
specifications by the Society of Automotive
a shaft, and then contracts or shrinks tightly
ramp milling - Milling process where the Engineers.
machine tool spindle is feeding to the shaft when cooled.
sandblasting - A process of blowing sand by
simultaneously in both an axial and radial side cutter - A milling cutter that has cutting
compressed air with considerable force
direction. teeth on the side as well as on the periphery
through a hose against an object.
or circumference.
rapid traverse - A lever-controlled, power-
scale - The rough surface on hot. finished steel
operated feature of some machines that side cutting edge angle - The angle made by
and castings. Also, a shop term for steel
permits the rapid movement of the worktable the side cutting edge angle and parallel to
rules.
from one position to another. the axis of the shank.
scraper - A hardened steel hand tool used to
reaming, line - The process of reaming two side rake - That surface which slopes to the
scrape surfaces very smooth by removing
or more holes to bring them into very accurate minute amounts of metal. side of the cutting edge. It may be positive
alignment. or negative and is combined with the back
scribe (scribe; scratch awl) - A steel rod 8 rake. See rake.
recalescence - An increase of temperature
to 12 inches long and about 3/16 inches in
that occurs while cooling metal through a slabbing cutter - A wide, plain milling cutter
diameter. It has a long, slender, hardened
range of temperatures in which changes in steel point on one or both ends. having helical teeth. Used for producing
metal occur. large, flat surfaces.
sd - small diameter
recess - An internal groove. See undercut. sine bar - A precision instrument for laying out,
seat - Hardware which supplies support for setting, testing, and otherwise dealing with
refractory metal - A metal with an extremely
the insert for toolholders and boring bars. angular work.
high melting point.
semisynthetic cutting fluid - A cutting sleeve - See drill sleeve.
relief - A term for clearance or clearance solution that is water-based but also contains
angle. slitting saw - A narrow milling cutter designed
some oil.
for cutoff operations or for cutting narrow
RH - right hand
sector - A device that has two radial, beveled slots.
rigidity - The stiffness of a machine set up and arms which can be set to include any number
slotter - An attachment which operates with
its related fixtures. of holes on the indexing plate of a dividing
a reciprocating motion. Used for machining
head to eliminate recounting the holes for
root diameter - See minor diameter. internal slots and surfaces.
each setting.
RMS - Root Mean Square. A measure of soft hammer - A hammer made of brass,
set - The bend or offset of a saw tooth to
roughness. The perfect surface that would copper, lead, or plastic to a non-marring
be formed if all of the high points of a surface provide a clearance for the blade while
finished surfaces on machines or
cutting. Also, the permanent change in the
were used to fill all of the low points of a workpieces.
form of metal as the result of repeated or
surface.
excessive strain. spacers - Washer like devices mounted onto
rockwell hardness - A measure of hardness arbors for proper spacing of cutters.
set screw - A plain screw used principally
calculated from the difference in depth of
forlocking adjustable parts in position. spherodizing - A process of heat treating
penetration of an indenture between a major
steel to produce a grain structure that is
and minor load. setup - The preparation of a machine tool to
complete a specific operation. It includes relatively soft and machinable.
root - The inner most surface of a thread form.
mounting the workpiece and necessary spindle - A rotating device widely used in
roughing - The fast removal of stock to reduce tools and fixtures, and selecting the proper machine tools such as lathes, milling
a workpiece to approximate dimensions, speeds, feeds, depth of cut, and coolants. machines, drill presses, and so forth, to hold
leaving only enough material to finish the the cutting tools or the work, and to give
SF - standard form
part to specifications. them their rotation.
roughness - A term describing the irregularities sfpm - surface feet per minute
spindle speed - The RPM at which a machine
of a surface. shank - That part of a tool or similar object is set. See cutting speed.
which connects the principal operating part
rpm - revolutions per minute spindle tilt - The slight tilt of a spindle relative
to the handle, socket, or chuck by which it
rule, hook - A rule with a hook on the end for to the the parallel surface of the finshed
is held or moved.
measuring through pulley holes and in similar workpiece material.
shear angle - A cutter with a negative radial
places. spot facing - Finishing a bearing surface
rake and a positive axial rake.
running fit - A class of fit intended for use on around the top of a hole.
shell mill - A hollow bodied face mill designed
machinery with moderate speeds, where spring collet - See collet.
accurate location and minimum play are to be mounted on a stub arbor by means of
acentering hole. It has a keyway across its spur gear -A gear having teeth parallel to the
desired.
back to engage the spindle drive keys and axis of the shaft on which it is mounted.
is commonly less than six inches in diameter.

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G-9
®

Terminology

square, solid (toolmaker’s tri square) - A swing -The dimension of a lathe determined by thread - A helical projection of uniform section
very accurate try square in which a steel the maximum diameter of the work that can on the internal or external surface of cylinder
blade is set firmly into a solid, rectangular- be rotated over the ways of the bed. or cone. Also, the operation of cutting a
shaped handle so that each edge of the screw thread.
synthetic cutting fluid - Water-based cutting
blade makes an angle of exactly 90" with the
solution that contains no oil. thread angle - The angle formed by the two
inner face (side) of the handle.
sides of the thread (or their projections)
square surface - A surface at a right angle with each other.
with another surface. -T-
thread axis - A line running lengthwise through
square threads - A thread hating a depth. tailstock -That part of a machine tool. such as the center of the screw.
width. and space between threads that are a lathe or cylindrical grinder which supports
thread crest - The top surface joining the two
equal. It is used on heavy jack screws, vise the end of a workpiece with a center. It may
sides of a thread.
screws, and other similar items. be positioned at any point along the way of
the bed, and may be offset from center to thread depth - The distance between the
starting speeds and feeds - The process of
machine tapers. crest and the root of a thread.
setting initial cutting specifications.
tang - The flat on the shank of a cutting tool, thread milling - A thread milling operation
steady rest - A support that is clamped to the
such as a drill, reamer or end mill, that fits a consists of circular rotation of the tool about
bed of a lathe used when machining a long
slot in the spindle of a machine to keep the its own axis together with an orbiting motion
workpiece. Sometimes called a center rest.
tool from slipping. Also, the part of a file that along the bore or workpiece circumference.
stellite - A cast alloy of chromium, cobalt, and fits into a handle. During such an orbit, the tool will move
sometimes tungsten, used to make lathe vertically one pitch length, creating the
tangential force - Action in a direction
cutter bits that will stand exceptionally fast required thread form.
tangential to the revolving workpiece and
speeds and heavy cuts.
represents resistance to the rotation of the thread pitch - The distance from a point on one
step block - A fixture designed like a series workpiece. screw thread to a corresponding point on
step to provide support at various heights the next thread.
tan L - tangent angle formula
required for setups.
thread pitch diameter - The diameter of a
tap - A tool used to cut threads on the inside of
step cutter - A cutter in which each insert is screw thread measured from the thread
a round hole.
stepped in a seperate position, both axially pitch line on one side to the thread pitch line
and radially. taper - A uniform increase or decrease in the on the opposite side.
size or diameter of a workpiece.
stock - A term for the materials used to make thread root - The bottom surface joining the
parts in a machine tool. Also, the die stock tapered chip- Chips are tapered because the sides of two adjacent threads.
used for threading dies. angle of entry in milling is constantly
changing. throw - The crankpin on a crankshaft. Also, the
stop - A device attached to a machine tool to length of the radius of a crank, an eccentric,
limit the travel of the worktable and tapping - The process of cutting screw threads or a cam.
sometimes the work head. in a round hole with a tap (an internal thread
tir - Total indicator runout. See radial runout.
cutting tool).
straddle milling - A milling setup where two
T-bolt - Term for the bolts inserted in the T-slots tolerance - The allowable deviation from a
side milling cutters are spaced on an arbor
standard size.
to machine two parallel surfaces with a of a worktable to fasten the workpiece or
single cut. work-holding device to the table. tool bit - A small cutting tool that is clamped in
a toolholder and is reground when it
stress - The internal force or resistance T-land - A negative land that is ground on the
face of the insert from the cutting edge becomes dull.
developed in steel which was hardened,
extensively machined. or cold worked. inward. Offers maximum insert edge tool steel - A general classification for high-
protection and strength. carbon steel that can be heat treated to a
surface feet per minute (SFM) - The surface
hardness required for metal cutting tools
speed of the work with respect to the tool. tempering - A heat-treating process to relieve
the stresses produced when hardening such as punches, dies, drills, taps, reamers,
To find the SFM multiply the RPM by the
and so forth.
diameter in inches times .2618. and to impart certain qualities, such as
toughness-sometimes called “drawing.” tpf - taper per foot
surface finish - The physical characteristics
of the surface of a machined workpiece. template - A pattern or a guide for laying out tpi - thread per inch
Normally refered to as roughness. or machining to a specific shape or form. traverse - One movement across the surface
surface grinding - The process of grinding tensile strength - The property of a metal of the work being machined.
flat surfaces on a surface grinding machine. which resists force applied to pull it apart.
trepanning - Cutting a groove in a solid part in
With special setups, angular and form thermal cracks - Cracks that form in a cutting the form of a circle and removing the center
surfaces may also be ground. tool as a result of high temperatures core as a single piece.
surface plate - An accurately machined and encountered during metalcutting operations.
true rake angle - Describes the angle between
scraped flat metal piece (usually of cast To limit thermal cracks, use an insert with a
the reference plane and the face of the
iron) used to check the flatness of surfaces. more heat-resistant grade
insert . The true rake angle equals the radial
surface symbol - ANSI approved symbols rake angle when the lead angle equals zero.
that are used to designate control of
workpiece surface irregularities.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-10
®

Terminology

truing - The act of centering or aligning a -W- work hardening- When a material is machined
workpiece or cutting tool so that an operation ways -The flat or V-shaped bearing surfaces at a high temperature, the material will harden
may be performed accurately. Also, at a harder rockwell value than was
on a machining tool that guide and align the
correcting the eccentricity or out of round origionally intended.
parts which they support.
condition when dressing a grinding wheel.
worm- The threaded cylinder or shaft designed
waviness - The widest-spaced irregularities
T-slot - The slots made in the tables of machine measured along the workpart surface. to mesh with a worm gear.
tools for the square-head bolts used to
worm gear - A gear with helical teeth made to
clamp the workpiece, attachments, or work- wheel dresser - A tool or device for dressing
conform with the thread of the mating worm.
holding fixtures in position for performing or truing a grinding wheel.
the machining operations. wrought iron - A commercially pure form of
wiper - Large corner radius inserts that are
iron with minute slag inclusions which make
TT - table travel in feet per minute designed to smooth the peaks of feed marks
it soft, tough, and malleable.
and improve the surface finish.
tumbler gears - A pair of small lever-mounted
wrpm - revolutions per minute of workpiece
gears on a lathe used to engage or to change work- Acommon term for a workpiece or part
the direction of the lead screw. being machined. ww - width of wheel
turning - A machining process where a working drawing - A drawing, blueprint, or
workpiece is rotated against a single-point sketch of a part, structure or machine.
tool to form flat or contoured surfaces
concentric with the longitudinal axis of the Metric Conversion Chart
workpiece.
turning center - A lathe -type NC machine tool inches x 25.4 = millimeters(mm) x 0.03937 = inches
that is used for automatic I.D. turning, feet x 0.3048 = meters(m) x 3.281 = feet
O.D. turning, boring, threading, and facing Linear yards x 0.9144 = meters(m) x 1.0936 = yards
parts. Measurements miles x 1.6093 = kilometers(km) x 0.6214 = miles
turret lathe - An engine lathe on which the inches x 2.54 = centimeters(cm) x 0.3937 = inches
compound rest has been replaced by multi- microinches x 0.0254 = micrometers(µm) x 39.37 = microinches
tool turrets mounted on the cross slide and
tailstock. horsepower x 0.746 = kilowatts(kW) x 1.34 = horsepower
Power
two-lip end mill - An end milling cutter designed ft-lbf/min x 0.0226 = watts(W) x 44.25 = ft-lbf/min
with teeth that cut to the center so that it may
be used to feed into the work like a drill. pound-inches x 0.11298 = newton-meters(Nm) x 8.851 = pound-inches
Torque
pound-feet x 1.3558 = newton-meters(Nm) x 0.7376 = pound-feet

-U-
inches2 x 645.16 = millimeters2(mm2) x 0.00155 = inches2
Ultimate material strength - The maximum 2 2 2
inches x 6.452 = centimeters (cm ) x 0.155 = inches2
strength or stress that a material is capable 2 2 2
feet x 0.0929 = meters (m ) x 10.764 = feet2
of withstanding without breaking under a Area
gradually and uniformly applied load.
2 2 2
yards x 0.8361 = meters (m ) x 1.196 = yards2
acres x 0.4047 = hectares(ha) x 2.471 = acres
UNC - Unified National Coarse
miles2 x 2.590 = kilometers2(km2) x 0.3861 = miles2
uncoated carbide - Produced by combining
tungsten carbide with a cobalt binder. Slowly inches3 x 16387 = millimeters3(mm3) x 0.000061 = inches3
falling out of favor. 3 3 3
inches x 16.387 = centimeters (cm ) x 0.06102 = inches3
UNF - Unified National Fine inches 3
x 0.01639 = litres(L) x 61.024 = inches3
universal grinder - A versatile grinding quarts x 0.94635 = litres(L) x 1.0567 = quarts
machine designed to perform both internal gallons x 3.7854 = litres(L) x 0.2642 = gallons
and external grinding operations; including Volume feet3 x 28.317 = litres(L) x 0.03531 = feet3
straight and tapered surfaces on tools and 3 3 3
feet x 0.02832 = meters (m ) x 35.315 = feet3
cutters.
fluid oz x 29.57 = milliliters(mL) x 0.03381 = fluid oz
universal milling machine - A milling machine yard3 x 0.7646 = meters3(m3) x 1.3080 = yard3
with a worktable that can be swiveled for
teaspoons x 4.929 = milliliters(mL) x 0.2029 = teaspoons
milling helical work. It is always supplied
with attachments, including an indexing cups x 0.2366 = liters(L) x 4.227 = cups
fixture.
Common mega (M) = 1,000,000 or 106 hecto (h) = 100 or 102 milli (m) = 0.001 or 10-3
universal vise - A vise designed for holding
Metric Prefixes kilo (k) = 1,000 or 103 centi (c) = 0.01 or 10-2 miro (µ) = 0.000,001 or 10-6
work at a double or compound angle. Also,
a toolmaker’s vise.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-11
®

Conversion Charts

Hardness Conversion Chart Inch to Metric Quick Reference


Brinell Rockwell Brinell Rockwell Length
BHN HRB HRC BHN HRB HRC Inch
Metric
654 - 60 253 101.5 25 Fraction Decimal
634 - 59 247 101.0 24 1/64 .016 0,4
615 - 58 243 100.0 23 1/32 .031 0,8
595 - 57 237 99.0 22 1/16 .063 1,6
577 - 56 231 98.5 21 3/32 .094 2,4
560 - 55 228 98.0 20 1/8 .125 3,2
543 - 54 222 97.0 18.6 3/16 .188 4,8
525 - 53 216 96.0 17.2 1/4 .250 6,4
512 - 52 210 95.0 15.7 3/8 .375 9,5
496 - 51 205 94.0 14.3 1/2 .500 12,7
481 - 50 200 93.0 13 5/8 .625 15,9
469 - 49 195 92.0 11.7 3/4 .750 19,1
455 - 48 190 91.0 10.4 7/8 .875 22,2
443 - 47 185 90.0 9.2 1 1.000 25,4
432 - 46 180 89.0 8 1 1/4 1.250 31,8
421 - 45 176 88.0 6.9 1 1/2 1.500 38,1
409 - 44 172 87.0 5.8 1 3/4 1.750 44,5
400 - 43 169 86.0 4.7 2 2.000 50,8
390 - 42 165 85.0 3.6
2 1/2 2.500 63,5
381 - 41 162 84.0 2.5
3 3.000 76,2
371 - 40 159 83.0 1.4
4 4.000 101,6
362 - 39 156 82.0 0.3
5 5.000 127,0
353 - 38 153 81.0 -
6 6.000 152,4
344 - 37 150 80.0 -
7 7.000 177,8
336 109.0 36 147 79.0 -
8 8.000 203,2
327 108.5 35 144 78.0 -
9 9.000 228,6
319 108.0 34 141 77.0 -
10 10.000 254,0
311 107.5 33 139 76.0 -
25 25.000 635,0
301 107.0 32 137 75.0 -
50 50.000 1270,0
294 106.0 31 135 74.0 -
100 100.000 2540,0
286 105.5 30 132 73.0 -
250 250.000 6350,0
279 104.5 29 130 72.0 - 500 500.000 12700,0
271 104.0 28 127 71.0 - 1000 1000.000 25400,0
264 103.0 27 125 70.0 - 1500 1500.000 38100,0
258 102.5 26 123 69.0 - 2000 2000.000 50800,0

Inch to Metric Quick Reference


doc (ap) Speed (Vc) Surface Finish (Ra)
Inch Metric Inch Metric Inch Metric sfm m/min µ inch µm
0.0005 0,013 0.007 0,178 0.100 2,540 400 122 500 12,5
0.001 0,025 0.008 0,203 0.125 3,175 500 152 250 6,3
0.002 0,051 0.009 0,227 0.150 3,810 800 244 125 ,3,2
0.003 0,076 0.010 0,254 0.250 6,350 1000 305 63 1,6
0.004 0,102 0.015 0,381 0.375 9,525 2000 610 32 0,8
0.005 0,127 0.030 0,762 0.500 12,700 4000 1219 16 0,4
0.006 0,152 0.050 1,270 10000 3048

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

G-12
®

Safety

Metal Cutting Safety


Metal cutting operations often involve very high energy, speeds, Part 1910, U.S. Department of Labor, published in Title 29 of
temperatures, and cutting forces. Modern cutting tools are the Code of Federal Regulations.
designed and manufactured to withstand these forces.
However, if subjected to extremely high forces for extended When hard metal is brazed or debrazed, fumes containing
periods of time, are subjected to sudden impact, or are in cadmium oxide, zinc oxide, or other hazardous substances
some other way abused, even the best made tool will tend to may be produced. Proper precautions must be taken to prevent
fracture. For this reason, whenever metal cutting operations inhalation of these fumes.
are being performed, proper safety precautions must be taken
to protect workers, bystanders, and equipment. Hard metal is brittle by nature and is prone to fracturing. When
subjected to shock or impact, small pieces may be ejected at
Products listed in this catalog may contain one of the following high velocity. Tools containing hard metals should not be
substances: cobalt, tungsten carbide, titanium carbide, hammered or placed under unusually high force. If such an
chromium, cadmium, and nickel. These materials are operation must be carried out, proper eye protection must be
classified as hazardous by the Occupational Safety and Health used, as should be the case under normal operation due to
Administration (OSHA), and therefore require proper safety risk of fracture during normal use.
precautions. Before using any products listed in this catalog,
read the appropriate Material Saftey Data Sheet (MSDS) for All recommendations found in this catalog in reference to
the product. speeds, feeds, depth of cut, etc. are for use as a starting point
only, and may need to be adjusted to accommodate actual
When grinding cutting tools, the resulting dust or sludge must working conditions. If at any time the machine operator is
be disposed of properly. Prolonged exposure to this dust or uncomfortable with machining conditions, adjustments should
mist containing these dust particles can lead to serious health be made.
problems, including but not limited to eye, skin and mucous
membrane irritation, respiratory disease, or worsening of Dorian Tool has no control over the end use of it s products or
existing pulmonary or skin conditions. To limit exposure, it is the circumstances under which they will be in operation.
highly recommended that wet grinding be employed. It is However, it is highly recommended that all suggested
also imperatitve that proper ventilation and protective standards of operation provided in this catalog be taken into
equipment be provided for workers engaged in these activities. consideration before operating any metal cutting device in order
For further information on proper safety precautions, please to ensure the safety of all who enter the metal cutting area.
consult the General Industry Safety and Health Regulations,

DORIAN TOOL INTERNATIONAL SALES POLICY


Conditions of sale: Minimum order:
All sales are made in accordance with our standard conditions of sale, current Minimum order value is $100.00 per order.
at the time orders are accepted. Specifications and prices subject to change
without notice.
Delivery terms:
F.O.B. East Bernard, Texas. All shipments are made by regular UPS, Parcel
Terms of payment: Post, or truck. Full transportation costs will be charged to the buyer. Specify
Payment terms for all items are 1% 10, net 30 days upon credit approval. shipment to be made by other than regular means of transportation.
We reserve the right to hold shipments or to ship on a C.O.D. basis, any
order received from a customer whose account is delinquent. A service
charge of 1-1/2% per month will be assessed on all past due accounts. Claims:
Claims for loss in transit must be made against the transportation company.
The foregoing shall constitute the sole and exclusive remedies of the
Product warranty: customer and are in lieu of all other warranties, expressed, implied or
Dorian Tool will repair or replace any of its products, which in its judgement, statutory, including but not limited to any implied warranty of merchantability
are found to be defective in material of workmanship. All claims must be or fitness.
made in writing within thirty days after receipt of product. No claims for labor
or damages will be allowed. In no event shall Dorian Tool be liable for
consequential or special damages of any kind. Returns:
No merchandise will be accepted for return after 30 days of shipment. All
returns must be pre-paid and must be accompanied by our Return Goods
Special tool quotation: Authorization (RGA) number. This number must appear on the outside of
Orders for special tools must be confirmed in writing before manufacturing the box. Merchandise must be received in good condition or will be refused.
can begin, along with a check for one-half the quoted price, with the remaining No returns will be accepted of items under $100.00 net value, unless product
one-half to be paid upon delivery of the special item. Special items and non- is defective. No returns will be accepted of spare parts, inserts, or cutting
stock standard items cannot be cancelled or returned for exchange or credit. tools. A 15% restocking charge will be assessed to all items accepted for
return.

Conditions, terms, and prices are subject to change without notice.


Any typographical or other error in this catalog is subject to correction.

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

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®

"Your One Stop For All Your Needs"

Ask Your Local Dorian Tool


Distributor About These Other Products
Indexable Cutting Tools
Dorian Tool offers a complete selection of indexable cutting tools.
Through much research and development, a superior product has
been achieved. Our wide variety of turning, milling, cut-off, and
drilling tools and inserts provide solutions for all your machining
needs.

Machine Tool Accessories and Automation Products


With a full line of tool posts and holders as well as manual, electro-
pneumatic, and electro-mechanical turrets, Dorian Tool has all
that is needed to improve efficiency on both manual and cnc
lathes. In addition, the Dorian TruJaws system makes for easy
remachining of soft jaws. For the mill, Dorian also offers the right
angle attachment to allow horizontal milling operations to be
performed on a standard vertical mill.

Knurling Tools
Dorian offers a wide range of knurling tools to cover most knurling
applications. Since the introduction of Dorian’s modular knurling
tool system, knurling has never been easier. The knurl tools range
from cutting to forming a knurling pattern. The cutting style knurl
tools have revolutionized knurling. It is faster and requires less
pressure to create a knurl over forming. A wide range of knurl
wheel pitches are also available.
Indexable Cutting Tools

“The Knurling Tool Specialists


For C.N.C. and Manual Lathes”

2001 CATALOG 1998 CATALOG


Machine Tool Accessories and "With Tomorrow's Technology in
Automation Products Knurling Tool Catalog
Today's Machine Tools, We Turn United States of America
United States of America Machining into Profit" International

Machine Tool Accessories and Automation Products Knurling Tools

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951

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All Dorian products manufactured in the United States, East Bernard, Texas
Slot Grip, CNC Marker, TDEX, DoveDex, QuaDex, FastDrill, The First Choice Technology, DorNotch and Dorian Tool are trademarks of Dorian Tool
International and are used as such herein. The absence of a product, service name, or logo from this list does not constitute a waiver of Dorian Tool’s
trademark or other intellectual property rights concerning that name or logo.

Copyright ® 2003 by , East Bernard, Texas. All rights reserved

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