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Diesel Engines.
INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURE PAGE 6
CRANKSHAFT PULLEY PAGE 7 – 8
GEAR HOUSING PAGE 9
CRANKSHAFT PAGE 10 – 11
CYLINDER BLOCK PAGE 12 – 13
VALVE TAPPET PAGE 14
CRANKCASE BREATHER PAGE 15 – 16
COMPRESSOR COOLANT PLUMBING PAGE 17 – 18
COMPRESSOR MOUNTING PAGE 19 – 20
AIR COMPRESSOR PAGE 21 – 22
DAMPER VIBRATION PAGE 23
THERMOSTAT PAGE 24
FUEL FILTER PAGE 25 – 26
FLYWHEEL HOUSING PAGE 27 – 28
FUEL PUMP MOUNTING PAGE 29 – 30
FUEL INJECTION PUMP PAGE 31
ACCUMULATOR MODULE PAGE 32 – 33
ICV DISTRIBUTOR MODULE PAGE 34
CAM HOUSING MODULE PAGE 35
FUEL PUMP GEAR MODULE PAGE 36
FUEL TRANSFER PUMP PAGE 37 – 38 – 39
FUEL GEAR COVER PAGE 40
AIR INTAKE CONNECTION PAGE 41 – 42
OIL FILTER AND COOLER HEAD PAGE 43 – 44
ENGINE OIL COOLER PAGE 45
OIL LEVEL GAUGE PAGE 46
OIL PUMP PAGE 47
OIL FILLER ARRANGEMENT PAGE 48
OIL PAN PAGE 49 – 50 – 51
ELECTRONIC CONTROL MODULE PAGE 52 – 53
GEAR CAMSHAFT PAGE 54
CONNECTING ROD PAGE 55 – 56
CYLINDER HEAD PAGE 57 – 58 – 59
INJECTOR PAGE 60 – 61
TURBOCHARGER PAGE 62 – 63
STARTING ENGINE PAGE 64
VALVE COVER PAGE 65 – 66
WATER INLET CONNECTION PAGE 67
WATER PUMP PAGE 68
BELT TENSIONER PAGE 69
WATE PUMP DRIVE PAGE 70
GASKET SET UPPER PAGE 71
GASKET SET LOWER PAGE 72 – 73
Page 2
INTRODUCTION
AFA Industries has assembled this “ISL” Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins “ISL” engines.
The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.
All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.
“IMPORTANT NOTE”
The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.
Page 3
WARRANTY POLICY
Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.
Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.
Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.
Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.
El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.
Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.
La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.
Page 7
ISL SERIES CRANKSHAFT PULLEY
Page 8
ISL SERIES FRONT GEAR HOUSING
Page 9
ISL SERIES CRANKSHAFT
Page 10
ISL SERIES CRANKSHAFT
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Main Bearing Sets
A3945917 Kit, PDC 1 Standard
4 A3944158 Bearing, Main 6 Sold In Higher Level Assy/Kit
5 A3944163 Bearing, Crankshaft Thrust 1 Standard
6 A3944153 Bearing, Main 7 Sold In Higher Level Assy/Kit
Service Parts
7 A3925343 Ft Seal Ser Kit W/Sleeve 1 Fr Non-Automotive Application
A3920405 Tool, Seal Installation 1
A3925626 Seal, Oil 1
A3924986 Sleeve, Wear 1
A3924987 Shield, Dust 1
8 A3926126 Rear Seal, Wear Sleeve Kit 1 Rear
Page 11
ISL SERIES CYLINDER BLOCK
Page 12
ISL SERIES CYLINDER BLOCK
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Block, Cylinder Engine Family: "L" Series
Cylinders: 6
Piston Cooling Nozzle Style: J-jet
Thrust Bearing: 180 Degrees
Tappett Diameter (mm): 31.2
Tappett Type: Roller
Main Bearing Cap Material:
41,020 High Grade Ductile Iron
Main Bearing Mtg Size: M16
Push Rod Load Capability:
1700 lbs (7560 N)
Rationalized Cylinder Block
For Use With 4 Valve
Cylinder Head
A4089702 Block, Cylinder 1
1 A3970750 Block, Cylinder 1
2 A143066 Plug, Expansion 2
3 A3004258 Plug, Expansion 4
4 A3900956 Plug, Expansion 3
7 A3945329 Bushing 7
8 A3905401 Plug, Expansion 4
9 A3916369 Screw, Hex Flange Head Cap 14 M14 x 2.00 x 128
10 A3970955 Cap, Main Bearing 7
A3800332 Kit, Cyl Block Hardware 1
A3678923 Plug, Threaded 6 M10 x 1 x 13.5
5 A3678924 Plug, Threaded 1 M10 x 1 x 13.5
6 A3678925 Seal, O Ring 1 M10
11 AS923 Elbow, Plain Street Pipe 1
12 A3969006 Nozzle, Piston Cooling 6
13 A3900257 Dowel, Pin 2
14 A3901846 Dowel, Pin 4
15 A3901969 Plug, Expansion 1
16 A3926048 Seal, O Ring 1
17 A3008470 Plug, Pipe 1 1 NPT
A3800328 Kit, Liner
18 A3948095 Liner, Cylinder 1 Sold In Higher Level Assy/Kit
19 A3907177 Seal, Rectangular Ring 1
A3678921 Plug, Threaded 1 M14 x 1.5 x 16
20 A3678912 Seal, O Ring 1 M14
21 A3678922 Plug, Threaded 1 M14 x 1.5 x 16
Page 13
ISL SERIES VALVE TAPPET
Page 14
ISL SERIES CRANKCASE BREATHER
Page 15
ISL SERIES CRANKCASE BREATHER
Page 16
ISL SERIES COMPRESSOR COOLANT PLUMBING
Page 17
ISL SERIES COMPRESSOR COOLANT PLUMBING
18.7 HD
Engine Family: C & L Series
Page 18
ISL SERIES COMPESSOR MOUNTING
Page 19
ISL SERIES COMPESSOR MOUNTING
Page 20
ISL SERIES AIR COMPRESSOR
Page 21
ISL SERIES AIR COMPRESSOR
Page 22
ISL SERIES DAMPER VIBRATION
Page 23
ISL SERIES THERMOSTAT
1 A3940632 Thermostat 1
Page 24
ISL SERIES FUEL FILTER
Page 25
ISL SERIES FUEL FILTER
Page 26
ISL SERIES FLYWHEEL HOUSING
Page 27
ISL SERIES FLYWHEEL HOUSING
Page 28
ISL SERIES FUEL PUMP MOUNTING
Page 29
ISL SERIES FUEL PUMP MOUNTING
Page 30
ISL SERIES FUEL INJECTION PUMP
Page 31
ISL SERIES ACCUMULATOR MODULE
Page 32
ISL SERIES ACCUMULATOR MODULE
Page 33
ISL SERIES ICV DISTRIBUTOR MODULE
Page 34
ISL SERIES CAM HOUSING MODULE
Page 35
ISL SERIES FUEL PUMP GEAR MODULE
Page 36
ISL SERIES FUEL TRANSFER PUMP
Page 37
ISL SERIES FUEL TRANSFER PUMP
Page 38
ISL SERIES FUEL TRANSFER PUMP
Page 39
ISL SERIES FRONT GEAR COVER
Page 40
ISL SERIES AIR INTAKE CONNECTION
Page 41
ISL SERIES AIR INTAKE CONNECTION
Page 42
ISL SERIES OIL FILTER AND COOLER HEAD
Page 43
ISL SERIES OIL FILTER AND COOLER HEAD
Page 44
ISL SERIES ENGINE OIL COOLER
Page 45
ISL SERIES OIL LEVEL GAUGE
1 A108722 Clip 1
2 A3280884 Tube, Oil Gauge 1
3 A3943808 Plug, Expansion 1
4 A3905800 Tube, Oil Gauge 1
5 A3905802 End, Oil Gauge Tube 1
6 A3909395 Clamp, Spring Hose 2 1/2 in. ID
7 A3945796 Dipstick 1
Page 46
ISL SERIES LUBRICATING OIL PUMP
Page 47
ISL SERIES OIL FILLER ARRANGEMENT
Page 48
ISL SERIES OIL PAN
Page 49
ISL SERIES OIL PAN
Page 50
ISL SERIES OIL PAN
Page 51
ISL SERIES ELECTRONIC CONTROL MODULE
Page 52
ISL SERIES ELECTRONIC CONTROL MODULE
Page 53
ISL SERIES GEAR CAMSHAFT
A3967256 Camshaft 1
1 A3967198 Camshaft 1
2 A3917883 Dowel, Pin 1
3 A3944298 Gear, Camshaft 1
4 A3944001 Support, Camshaft Thrust 1
5 A3900227 Screw, Hexagon Head Cap M8 x 1.25 x 22
Page 54
ISL SERIES CONNECTING ROD
Page 55
ISL SERIES CONNECTING ROD
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Connecting Rod Performance Parts Dependent
Technical Model Name: 6
LTAA8.9 litre
Engine Family: L Series
Reference: CPL#: 8474
Certified By: AUSF, EPA,CARB
Cert Level: CD00 m, CD02
mh, 4CD02 mh
Cylinders: 6
Structure Code: 03 EBM
Engine Aspiration: Charge
Air Cooled
Engine Control System: ENC
Application: Automotive
CPL Comments:
Replacement for PP8106
Engine Design Phase: Encore
Service Model Name: 1
ECM Version: CM554 100 PIN
Centinel Provision: No
Product Unique Information:
Push Rod Load Capability:
1700 lbs (7560n)
Applicable FR Options:
FR9929, FR91039, FR91096,
FR91097
Page 56
ISL SERIES CYLINDER HEAD
Page 57
ISL SERIES CYLINDER HEAD
Page 58
ISL SERIES CYLINDER HEAD
Page 59
ISL SERIES INJECTORS
Page 60
ISL SERIES INJECTORS
Page 61
ISL SERIES TURBOCHARGER
Page 62
ISL SERIES TURBOCHARGER
Page 63
ISL SERIES STARTING MOTOR
Model: 39 MT - HD
Voltage: 12volt
Kilowatt rating: 6.4 KW
Unique Characteristics:
Provision For Jump start
protection.
1 A5256410 Motor, Starting 1
A127571 Washer, Plain 3 1/2"
Page 64
ISL SERIES VALVE COVER
Page 65
ISL SERIES VALVE COVER
Page 66
ISL SERIES WATER INLET CONNECTION
Page 67
ISL SERIES WATER PUMP
Page 68
ISL SERIES BELT TENSIONER
Page 69
ISL SERIES WATER PUMP DRIVE
Page 70
ISL SERIES UPPER ENGINE GASKET SET
Page 71
ISL SERIES LOWER ENGINE GASKET SET
Page 72
ISL SERIES LOWER ENGINE GASKET SET
Page 73
COMMENTS
Page 74
COMMENTS
Page 75
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 – 752 2900 Australia , 4570
Fax : 586 – 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au