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Article history: This paper presents experimental and theoretical investigations on the stress–strain and load–deflection
Received 27 October 2009 behavior of Poly Vinyl Alcohol (PVA) microfiber reinforced concrete composites. The actual stress–strain
Received in revised form 6 March 2010 relationships in both compression and tension were established by performing a series of compression
Accepted 1 April 2010
and tension tests on PVA micro-fibers reinforced concrete specimens. The proposed deflection model
Available online 27 April 2010
was developed by using the well known moment–curvature and conjugate beam methods. Comparisons
with the experimental data indicated that the model can be efficiently used to predict the load–deflection
Keywords:
behavior of the microfiber reinforced concrete beams. Flexural results indicated that the addition of PVA
Deflection
Moment–curvature
micro-fibers significantly increases toughness and ductility.
Stress–strain Ó 2010 Elsevier Ltd. All rights reserved.
Micro-fibers reinforced concrete
Flexural strength
Strain-softening
Ductility
Toughness index
Load–deflection curve
0950-0618/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2010.04.027
Author's personal copy
stiffness ceases to positive-definite. Yin and Zhai [5] concluded that Table 1
softening curves can be obtained from the entire load-deformation Properties of PVA structural micro-fibers.
curves in a tensile loading test, and a relation curve for the soften- Material Polyvinyl alcohol
ing can be formed in terms of the broadness of the crack and the Configuration Chopped fiber, resin-bundled chopped monofilament
applied stress. Iyengar et al. [6] presented a method for computing fiber
the ultimate moment of reinforced concrete beam sections with Color White or yellowish white
circular spiral binder confinements in compression. Vebo and Ghali Specific gravity 1.3
Lengths 1= 3
4 in. (6 mm), 1/3 in. (8 mm), ½ in. (12 mm), =4 in.
[7] used analytical methods to derive the moment–curvature rela-
(18 mm)
tionship for slab elements reinforced with top and bottom steel Tensile strengths 160,000 psi (1100 MPa) – 203,000 psi (1400 MPa)
with load ranges up to ultimate strength. Chemical Non-reactive
The present study performs an experimental program and the- stability
oretical analysis on the behavior of concrete reinforced with PVA Absorption Minimal
of the concrete peak stress, strains at peak stress, and the ultimate 1. Select concrete compressive strain in the extreme compression
strain. The model was derived using a quadratic and linear regres- fiber and assume neutral axis depth (see strain diagram in
sion for the average stress–strain values for the specimens in com- Fig. 2).
pression and a linear regression relationship for all tension 2. The steel tensile strains (if any) are determined by similar trian-
specimens. gles of the strain diagram (Fig. 2). Steel tensile stresses are then
In Tension, determined from the stress–strain relationships of the steel
rebars.
r ¼ ft ðec =e0 Þ; for 0 < ec < e0 ð1Þ 3. The tensile forces in the steel rebars (if any) are determined
ec e0 from the steel stress and the area of steel.
r ¼ ft 0:14f t ; for e0 < ec < 0:0096 ð2Þ
0:0096 e0 4. For the selected strain and neutral axis depth, determine con-
crete extreme tensile strain from the strain diagram (Fig. 2).
where ft ¼ peak tensile stress; e0 ¼ tensile strain at peak stress; The concrete tensile stress is then found from Eqs. (1)–(3). Com-
and ec is the concrete strain at the point to be considered. pressive stress is determined from Eqs. (4) and (5).
5. Concrete tensile force is determined by multiplying the tension
ec 0:0096
r ¼ 0:86f t 0:68f t ; for 0:0096 < ec < etu ð3Þ area of the stress diagram (Fig. 2) by the width of the concrete’s
etu 0:0096
cross-section. The centroid of the tension area represents the
where etu ¼ 0:0217 (maximum tensile strain) location of the concrete’s tensile force. Both, the area and its
In Compression, centroid were found using numerical integration.
" # 6. The concrete compressive force is determined by multiplying
ec =eo the area of the compression part of the stress diagram (Fig. 2)
r¼ 2fc0 ; for 0 < ec < eo ð4Þ
1 þ ½ec =eo 2 by the width of the concrete’s cross-section. The centroid of
the compression area represents the location of the concrete’s
e e
r ¼ fc0 0:187fc0 c o ; for eo < ec < ecu ð5Þ compressive force.
ecu eo
7. If the compressive and tensile forces are not equal, adjust the
where fc0 is the concrete compressive strength, eo ¼ strain at neutral axis depth and repeat steps 2–6. It should be noted that
peak stress, ecu is the maximum compressive strain, and ec is the the calculations are lengthy and hence, the iterative approach
concrete strain at a given point. may be used.
Eqs. (1)–(5) were used to determine the concrete compressive 8. After the neutral axis depth that satisfies force equilibrium is
and tensile forces. The model enforced force and moment equilib- found, the internal forces and neutral axis depth are then used
rium at each strain increment through an iterative approach. The to determine the moment (M) and curvature (U) corresponding
ultimate strains of 0.00256 for concrete section reinforced with to the selected strain (step 1). The moment (M) is the sum of the
microfiber and 0.0041 for concrete reinforced with microfiber plus moments of the compressive and tensile forces about the neu-
steel rebars were chosen. However, the model is capable of adopt- tral axis, and the curvature is calculated by dividing the selected
ing higher values for the ultimate strain if desired. A FORTRAN pro- strain value by its corresponding neutral axis depth (x).
gram was written to execute the procedures as shown below. The 9. Repeat steps 1–8 for a range of concrete compressive strain, and
program uses iterative approach and numerical integration. plot the entire stress–strain and moment–curvature curves.
Author's personal copy
For illustration purpose, the strain, stress, and force distributions adopted and shown in Fig. 5. Calculating the moment at a point on
for concrete strain of 0.0005, 0.001, and at ultimate are shown in the conjugate beam, the deflection (D) may be expressed as:
Fig. 2. The distributions were then used to develop a moment–curva-
X
n
ture relationship for a typical concrete section reinforced by Di ¼ h
2 00
ðiyi Þ ð6Þ
micro-fibers and micro-fibers plus rebars. Figs. 3 and 4 show the mo- i¼1
ment–curvature relationship for specimens reinforced with microfi-
ber and specimens with micro-fibers plus steel rebars, respectively. where Di is the deflection at any section along the beam, h is the
In order to derive a mathematical model to calculate the deflec- length of each segment, i is the number of segments and y00i is the
tion of the beam, a classical method, Conjugate Beam Method, was curvature at each section.
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Fig. 3. Proposed moment–curvature relationship for specimens. Reinforced with Fig. 6. Average stress–strain of concrete under compression.
micro-fibers.
den failure occurs when the peak stress is reached in plain concrete
due to increase in the brittleness. Further, adding PVA micro-fibers
to a plain concrete matrix has little effect on the pre-cracking
behavior; it substantially enhances the post-cracking response.
From the compression stress–strain relationship in Fig. 6, it is evi-
dent that specimens made from limestone as course aggregate and
micro-fibers as reinforcing component exhibited the ability to car-
ry higher strain level, as well as strain-softening behavior beyond
their peak stress level. Results of the peak stress (fc) and its corre-
sponding strain (eo), ultimate strain (eu), and Young’s modulus (E)
are listed in Table 2.
Fig. 7 shows the indirect tensile stress-average strain relation-
ship. The average strain values were determined from the data col-
lected from both sides of the tested discs. Three discs of each
Fig. 5. Conjugate beam method to calculate deflection. combination were tested and the resulted averages are plotted. Re-
sults indicated that when concrete is in tension, the stress–strain
relationship is linear up to the tensile strength, then dropping
4. Experimental results and discussion abruptly to failure. This indicates that cracks begin to form and
even after cracking, the concrete can still resist tensile stresses in
4.1. Stress–strain relationship parts between adjacent cracks. On the hand, the measured tensile
stress–strain relation of the microfiber reinforced concrete speci-
Compression and tension tests yielded results that were used to mens show remarkable strain capacity (over 0.65%) and peak
construct stress–strain curves for all four combinations of the con- crack-bridging stress of about 3.79 MPa (550 psi). Further, the test
crete specimens. For each combination, the average of three cylin- results show that the microfiber reinforced concrete specimens
ders in compression and the average of three discs in tension were were able to accommodate the highest strain value among all
determined and plotted as shown in Figs. 6 and 7, respectively. The tested specimens. The high strain capacity is attributed to multiple
stress–strain variation of plain concrete submitted to axial com- cracking, which is represented by fine cracks perpendicular to the
pression (Fig. 6) shows hardly any strain-softening response as loading axis. However, the distribution of the multiple cracking
the descending branch after the peak stress is almost vertical. Sud- was not great enough to cause larger strain-hardening. This is
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Table 2
Compression test results.
Specimen Peak stress(fc) MPa (psi) Strain at peak stress (eo) Ultimate strain (eu) Modulus of elasticity (E), GPa (psi)
Concrete + limestone 52.6 (7650) 0.0024 0.0035 31.6 (4.6 106)
Concrete + granite 40 (5800) 0.002 0.002 31.6 (4.6 106)
Concrete + staylite 33 (4800) 0.0015 0.003 24.8 (3.6 106)
Concrete + limestone with micro-fibers 33 (4800) 0.0021 0.0075 59.9 (8.7 106)
(a) Plain Concrete @ 2500 Res. (b) PVA Microfiber Concrete @ 3500 Res.
Fig. 8. Microscope photograph of concrete fracture surface. (a) Plain concrete @ 2500 Res. (b) PVA Microfiber concrete @ 3500 Res.
due to the fact that strong bond of the PVA microfiber with the ce- microfiber reinforce concrete specimens (Fig. 10b). This ductile
ment paste causes the fiber to rupture instead of being pulled out. behavior and hence, the measured high strain capacity is due to
It is desirable to have concrete that exhibits strain-hardening the fact that micro-fibers stretch more than concrete under load-
behavior achieved through multiple cracking of the reinforced ma- ing. The composite system of concrete reinforced with microfiber
trix. However, the strong bond of PVA fibers to the cement paste is assumed to work as if it were un-reinforced until it reaches its
matrix tends to limit the multiple cracking effects and hence leads ‘‘first crack strength.” It is from this point that the reinforcing fibers
to lower strain-hardening behavior. To achieve larger strain-hard- take over and hold the concrete together. Further, the uniform dis-
ening, coated PVA fiber is needed. Such fiber should have the bal- tribution of the micro-fibers can increase the ductility of the com-
ance between energy dissipation potential (i.e. enough fiber posite. This is because, if enough micro-fibers can be distributed
bonding so that pullout energy is not trivial) and fiber rupture pro- into the cement paste to cross any growing microcrack, the addi-
tection (i.e. individual fiber load is never greater than the nominal tional energy must be consumed in breaking or pulling the fibers,
fiber strength). This can be controlled through the amount fiber hence, leads to higher failure load and add toughness to the
coating applied to the surface. material.
Fig. 11. Load–deflection relationship for beam specimens reinforced with micro-
fibers.
to the addition of PVA micro-fibers. The contribution of the micro- apart; however, they continued to carry load to complete failure.
fibers is mostly apparent in the post-cracking response, repre- Tension cracks initially formed on the underside of the beam in
sented by an increase in post-cracking ductility, due to the work the center portion of the span. As load increases, the cracks prop-
associated with pullout of fiber bridging a failure crack. The brittle agate upward through the cross section, but not as fast as in the
failure of the plain concrete beams started with small cracks that plain concrete specimens. As expected, the micro-fibers reinforced
propagated as the load increased to the maximum load. The mi- beams had larger deflections than would be anticipated in plain
cro-fibers reinforced specimens, however, exhibited ductile behav- concrete beams. Mid span deflections were approximately three
ior. After reaching the peak load, these specimens did not shear times larger than that of plain concrete beams. Further, the flexural
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Parameter Beam 1 (2U16 Beam 2 (2U12 5.1. Validation of the proposed deflection model
rebars) rebars)
First cracking strength, MPa 19.65 (2850) 15.58 (2260) To validate the proposed model, the material properties of the
(psi) concrete beam were entered into the FORTRAN code (as described
Flexural strength (MOR), MPa 31.0 (4500) 22.51 (3265)
in Section 3.1) to produce the theoretical moment–curvature rela-
(psi)
Deflection at peak stress, mm 18.5 (0.73) 6.4 (0.25) tionship. After the moment–curvature was plotted, the moment
(in) diagram was drawn for each load increments of 2.23 kN
Deflection at failure, mm (in) 27.2 (1.07) 10.7 (0.42) (500 lbs). The beam was then divided into segments to calculate
Toughness index 6.27 5.42 the deflection at the middle of the beam. The process was repeated
until the peak load is reached. The load–deflection relationship was
found and compared with the experimental results for the aver-
test results show that improvements in other properties such as ages of all three microfiber specimens and all three concrete with
first cracking strength and peak load are insignificant. limestone specimens as shown in Fig. 12. Also, Fig. 13 shows the
The effect of micro-fibers combined with steel reinforcement on comparison between the proposed and experimental load–deflec-
the flexural behavior of concrete beams was investigated by testing tion relationship for the concrete beams reinforced with micro-fi-
two 133 mm 140 mm 1830 mm (51=4 in. 5½ in. 72 in.) bers plus rebars. Considering the load–deflection curves; concrete
beams. The two Microfiber concrete beams were reinforced with at 30–60% of the peak load contains microcracks that are initiated
2U16 and 2U12 (2 # 5 and 2 # 4) rebar and were employed with at isolated points where the tensile strain concentrations are the
third-point loading, displacement-controlled test. Tow Linear Volt- highest. At this load stage, localized cracks are initiated, but they
age Displacements Transducers (LVDTs) mounted on both sides of do not propagate. In the upper half of the pre-peak portion of the
the center of the beam were used to measure deflection. The flex- load–deflection curve, the crack system multiplies and propagates.
ural behavior of the reinforced concrete beams are shown in In this stage, and near the peak load, the progressive failure of con-
Fig. 13a and b in terms of load–midpoint deflection curves. Examin- crete is primarily caused by cracks through the mortar, these
ing the curves, significant ductility can be noted. The ultimate loads cracks join bond cracks at the surface of nearby aggregate and form
reached were 44 kN (9900 Ib) and 32 kN (7200 Ib), respectively. It is crack zones of internal damage. It is in this upper region where it is
clear that the response is linear until the first crack has formed at believed that micro-fibers can contribute to the increase in the
approximately 28 kN (6300 Ib) for beam 1, and 22.3 kN (5000 Ib) strength of the concrete. If enough micro-fibers can be distributed
for beam 2. Classical reinforced concrete theory predicted tensile into the cement paste to cross any growing microcrack, then addi-
reinforcement yielding to commence at approximately 34.7 kN tional energy must be consumed in pulling the fibers. This energy
(7800 Ib) and 26.3 kN (5900 Ib) respectively, which is consistent causes higher failure load and add toughness to the material.
with the change in slope of the load–deflection response. The corre-
sponding flexural strength is 31.0 Mpa (4500 psi) and 22.51 Mpa
6. Summary and conclusions
(3265 psi) respectively. The first cracking strength, flexural
strength (MOR), deflection at peak stress, ultimate deflection at fail-
Microfiber reinforced concrete is a composite material in which
ure, and toughness index are listed in Table 3. The toughness index
micro-fibers are incorporated to prevent or control the tensile
is evaluated by dividing the area under the load–deflection curve
cracking, increase ductility, and enhance toughness in the strain-
from first cracking to a deflection equal to twice the first cracking
softening region. To realize the potential of microfiber blends in
deflection by the area up to first matrix cracking.
a concrete matrix, a concrete containing polyvinyl alcohol (PVA)
micro-fibers was designed and the mechanical performance were
4.4. Limitations of this study evaluated. The micro-fibers delayed the development of micro-
cracks and so the composite demonstrated greater strength and
Almost all research methods have limitations and this study is crack resistance than a similar matrix of plain concrete. This is ex-
no exception. Although the above flexural experiments provided plained by differences in the failure mechanism of the specimens.
descriptions of deflection and pre- and post-crack response of Further, the stress–strain variation of plain concrete submitted to
microfiber reinforced concrete beams, the data were limited to a axial compression shows hardly any strain-softening response as
macroscopic behavior (response of the structural specimens, or the descending branch after peak stress is almost vertical. Adding
macroscale level). Interaction between the fiber and cementitious micro-fibers to a plain concrete matrix has little effect on its pre-
matrix (mesoscale level) are not considered in this study. However, cracking behavior but does substantially enhance its post-cracking
the mesoscale descriptions of the fiber/matrix interaction are response, which leads to a greatly improved ductility and tough-
needed to better understand the fiber failure modes and the result- ness. In the present study an attempt has been made to predict
ing impact on macroscopic ductility. In the literature, numerous the load–deflection characteristics of concrete beams reinforced
works [9–15] have been published which study the fiber–matrix with micro-fibers utilizing the strain softening effects in the
interfacial behavior and provide linkage of the microstructure to stress–strain behavior. The developed model consists of two steps.
composite to structural performance level. It is generally agreed The first step is to establish a moment curvatures code for any con-
that the pull-out work of fibers bridging one or several cracks pro- crete section using the actual compressive and tensile stress strain
vides the main source of toughness or energy absorption capacity relationships. The second step is to use the moment curvature code
of fiber reinforced concrete composites, which translates into a in a mathematical model that predicts the deflection at any section
softening load–displacement curve after reaching maximum load. along the beam. The actual stress–strains relationships in both
Therefore, this study accepts the correlation between the energy compression and tension were established by performing a series
absorption during fibers’ pullout and toughness of the microfiber of compression and tension tests prescribed previously.
reinforced concrete beams. In fact, Kim et al. [15] showed that a To validate the proposed model, concrete beams reinforced
strong correlation exists between slip hardening behavior in single with micro-fibers only, and two concrete beams reinforced with
fiber pullout and strain-hardening behavior in tension. micro-fibers plus steel rebars were tested in flexure. The mid span
Author's personal copy
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Acknowledgment