Work preparation form

Part name: Handling Part Date: 16-10-2019 Sheet number: 1 of 2

Belonging to drawing: 20191010-2-3 Made by: Praveen Peter Dhas

Part no: 3 Amount: 1 Material: ​STEEL

Starting dimensions material: ??? mm x ​∅1​ 5

Machining sequence:
Operation Tool Settings Remarks
fixtures, tools speed (V), number of
and other aids revolutions (N), feed
(f), depth of cut (t​0​)
etc.
Make sure the shaft is Toolholder for N = 1000 rpm Facing to deburr edges and
154 mm long, if not, 80​० insert f = manual to decrease the product to
face turning until the the desired length
part is 154 mm. t0= 0.5 mm

Straight turning one Toolholder for N = 1000 rpm The whole shaft is to go to
side Ø12 mm up to ~24 80​० insert f = 0.2 mm/r Ø12 mm so the amount that
mm is sticking out and turned
t0= 1 mm does not matter

Find centreline of the Probe Use ground parallels to

shaft clamp the shaft

Pre-drill hole Ø4.2 mm Drill Ø4.2 mm N = 800 rpm 1st hole

for hole Ø5, depth and cutting
Use ground parallels under
fluid
15 mm (through the the stock
other end), with centre
50 mm from the
non-turned end of the
shaft
Countersink hole Ø4.2 Countersink N = 200 rpm
mm for hole M6 * drill
( M6 = 5mm hole i
think ! )
Tap hole M6 depth Tapping chuck N = 50 rpm Supervisor should do this ?
15mm with M6 tap
and cutting
fluid
Pre-drill hole Ø4.2 mm Drill Ø4.2 mm N = 800 rpm 2nd hole
for hole Ø5, depth and cutting
fluid
15 mm (through the
other end), with centre
18 mm from the
previous hole.
Countersink hole Ø4.2 Countersink N = 200 rpm
mm for hole M6 drill
( M6 = 5mm hole i
think ! )

Tap hole M6 depth Tapping chuck N = 50 rpm Supervisor should do this ?

15mm with M6 tap
and cutting
fluid

*Use End milling to Flat end mill * Use ground parallels under
make the slot with with insert Ø4 the stock
N= 800 rpm
width 4mm (and starts mm
from the turned side of f= 100 mm\min
the shaft) and to a t0= 1 mm
length of ~22 mm and
depth 4 mm

* - UNSURE STUFF