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NP_GX34_MI

Drilling Program_WDI-840

NP_GX34_MI
Mishrif Producer
NORTH RUMAILA
RIG: WDI-840

Halliburton Consulting and Project Management

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NP_GX34_MI
Drilling Program_WDI-840

Approvals
Halliburton Worldwide Limited
Produced by: Signature and Date

Senior Drilling Engineer, CPM Iraq


Reviewed by:

Senior Drilling Engineer, CPM Iraq

Drilling Superintendent, CPM Iraq

Approved by:

Project Manager, CPM Iraq

Rumaila Operating Organization (ROO)


Reviewed by: Signature and Date

TK Senior Drilling Engineer

TK Drilling Team Lead

Drilling Superintendent

Drilling Engineering Manager

NWD Manager

Drilling Manager
Approved by:

Wells Manager

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Drilling Program_WDI-840

Document Control
Rev
Date List of Changes Author
No.
0 08/28/2017 Draft Document Creation HT

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Drilling Program_WDI-840

Distribution List
Position Hard Copy Soft Copy Company
Halliburton Ops Manager × Halliburton
Halliburton Project Manager × Halliburton
Halliburton Drilling Superintendent × Halliburton
Halliburton Sr. Drilling Engineer × Halliburton
Halliburton Drilling Engineer × Halliburton
Halliburton Rig DSV × Halliburton
Rig Tool Pusher × WDI
WPS/ Halliburton × Halliburton
Baroid/ Halliburton × Halliburton
Cement/ Halliburton × Halliburton
Sperry/ Halliburton × Halliburton
ROO Drilling Manager × ROO
ROO Drilling Engineering Manager × ROO
ROO TK Sr. Drilling Engineer × ROO
ROO Drilling Superintendent × ROO
ROO TK Drilling TL × ROO
ROO DSV × ROO
ROO Geologist TL × ROO
ROO Well site Geologist × ROO

Glossary of Terms
Term Abbreviation
Azimuth AZI
Back-Pressure Valve BPV
Balanced Cement Plug BCP
Blowout Preventer BOP
Bottom hole Assembly BHA
Casing Head Housing CHH
Circulation Sub PBL
Daily Drilling Report DDR
Distinct Permeable Zone DPZ
Double-Studded Adapter DSA
Drilling Supervisor DSV
Drill-Off Test DOT
Dropped Object Awareness and Prevention DROPS
Equivalent Circulating Density ECD
Hook Load HKLD
Inclination Incl.
Kick-off Point KOP
Lost Circulation Material LCM
Low-Energy Drilling Operation LEDO
Management of Change MOC
Mud Weight MW, ECD

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Multi-Bowl Wellhead System MBS


Multi-Stage Inflatable Collar Packer MSICP
Personal protective equipment PPE
Plastic Viscosity PV
Plug-Back Total Depth PBTD
Rate of Penetration ROP
Revolutions per Minute RPM
Security and Safety Compliance Officer RSSCO
Security Plans Officer SPO
Solids Control Equipment SCE
Stage Collar DV
Strokes per Minute SPM
Sustained Casing Pressure SCP
Top of Cement TOC
Top-Drive System TDS
Total Flow Area TFA
True Vertical Depth Measured from Mean Sea Level TVDMSL, TVDSS
True Vertical Depth Measured from Rotary Table TVDRT
Tubing Head Adapter THA
Tubing Head Spool THS
Tungsten Carbide Insert TCI
Two-Way Check Valve TWCV
Umm Er Radhuma UER
Upper Casing Spool UCS

STANDARD OF UNITS

Parameter Unit
Annular Speed m/min.
Casing Weight lb/ft, lbm/ft
Density, Mud Weight, ECD s.g.
Depth, Length, Height, Distance and Elevation m
Flow Rate lpm
H2S Amount ppm
Hole, Bit and Tool Sizes in.
Angle degree
Hook Load Klbs
Pressure psi
Rate of Penetration m/h
Temperature °C
Torque lb-ft, lbf-ft
Total Depth m
Total Flow Area sq. in., in.2
Volume L, m3
Weight on Bit Klb

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Drilling Program_WDI-840

Table of Contents
1.0 INTRODUCTION ........................................................................................................................................... 10
2.0 MANAGEMENT OF CHANGE POLICY ........................................................................................................... 10
3.0 HSE ............................................................................................................................................................... 11
3.1 Safety Systems ......................................................................................................................................... 11
3.2 Frequency of Safety Drills ........................................................................................................................ 11
3.3 ROO Golden Rules.................................................................................................................................... 12
3.4 Halliburton Life Rules ............................................................................................................................... 12
3.5 Halliburton Emergency Contacts ............................................................................................................. 12
3.6 ROO Emergency Medical Contacts .......................................................................................................... 13
4.0 ROO STANDARDS......................................................................................................................................... 13
5.0 MATERIALS AND LOGISTICS ........................................................................................................................ 13
6.1 Surface Location and Target Data............................................................................................................ 14
6.2 Well Objectives ........................................................................................................................................ 14
6.2.1 Strategic..................................................................................................................................................... 14
6.2.2 Technical.................................................................................................................................................... 14
6.2.3 Reservoir Pressure and Temperature Prognosis ....................................................................................... 15
6.2.4 Reservoir Parameters and Fluid ................................................................................................................ 15
6.3 Well Schematic Casing and Cementing ................................................................................................... 16
6.4 Target Tolerance ...................................................................................................................................... 17
6.5 Well Location ........................................................................................................................................... 18
6.6 Offset Well Locations ............................................................................................................................... 19
6.7 Offset Well NPT Summary ....................................................................................................................... 19
6.8 Distinct Permeable Zones ........................................................................................................................ 20
7.0 GEOLOGICAL INFORMATION ....................................................................................................................... 21
7.1 Mud Weight Window............................................................................................................................... 21
7.2 Geological Prognosis ................................................................................................................................ 23
7.3 Reservoir Analogue – Offset Well Data ................................................................................................... 24
7.4 Formation Tops ........................................................................................................................................ 25
8.0 ZONAL ISOLATION CRITERIA ....................................................................................................................... 26
9.0 DIRECTIONAL PLAN AND SURVEY PROGRAM ............................................................................................ 27
9.1 Well Trajectory Plot and Plan View ............................................................................................................. 27
9.2 Directional Survey Plan ............................................................................................................................... 28
9.3 Well Trajectory Plan ..................................................................................................................................... 29
9.4 Anti Collision Summary Report................................................................................................................... 32
10.0 WELLHEAD AND BOP STACK CONFIGURATION .......................................................................................... 36
10.1 17 ½” Hole Section ................................................................................................................................... 36
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10.2 12 ¼” and 8 ½” Hole Section .................................................................................................................... 37


10.3 Completion Phase .................................................................................................................................... 38
10.4 BOP Equipment Pressure Test ................................................................................................................. 39
11.0 OPERATIONS BREAKDOWN......................................................................................................................... 40
12.0 PRE-SPUD OPERATIONAL CHECKLIST .......................................................................................................... 44
12.1 Rig Acceptance Checklist ......................................................................................................................... 44
12.2 Pre-Spud Checklist ................................................................................................................................... 45
13.0 26” HOLE SECTION (0 m – 43 m) ................................................................................................................. 46
14.0 17 ½” HOLE SECTION (43 m – 613 m) .......................................................................................................... 46
14.1 Drilling Risk and Mitigation ...................................................................................................................... 46
14.2 Preparation .............................................................................................................................................. 47
14.3 17 ½” Hole Drilling Procedure.................................................................................................................. 47
14.4 17 ½” BHA Program ................................................................................................................................. 48
14.5 17 ½” Bit Program .................................................................................................................................... 49
14.6 Mud Properties – Gel polymer – 17 ½” section ....................................................................................... 49
14.7 17 ½” Directional Control ........................................................................................................................ 50
14.8 13⅜" Casing Information (Setting Depth +/- 611m) ................................................................................ 50
14.9 Running 13 ⅜” Casing .............................................................................................................................. 50
14.10 Cementing 13 ⅜” Casing .......................................................................................................................... 52
14.11 Installing Wellhead (Slip-Lock, CHH and UCS) ......................................................................................... 56
15.0 12 ¼” HOLE SECTION (613m – 2037m) ......................................................................................................... 61
15.1 Drilling Risk and Mitigation ...................................................................................................................... 61
15.2 Preparation .............................................................................................................................................. 62
15.3 12 ¼” Hole Drilling Procedure .................................................................................................................... 62
15.4 12 ¼” BHA Program ................................................................................................................................. 65
15.5 12 ¼” Bit Program .................................................................................................................................... 66
15.6 Directional Program ................................................................................................................................. 66
15.7 Mud Program – 12 ¼” section ................................................................................................................. 66
15.8 12 ¼” Logging Program ............................................................................................................................ 67
15.9 9 ⅝" Casing Information (Setting Depth: ~ 2035mMD)........................................................................... 68
15.10 Running 9 ⅝” Casing ................................................................................................................................ 70
15.11 Installing 9 ⅝” Mandrel Casing Hanger ...................................................................................................... 72
15.12 Cementing 9⅝” Casing ............................................................................................................................. 73
15.13 Jetting Wellhead ...................................................................................................................................... 79
15.14 Installing 9 ⅝” Casing Hanger / Pack-Off ................................................................................................. 81
16.0 8 ½” HOLE SECTION (2037mMD – 2498mMD) ........................................................................................... 85
16.1 Drilling Risk and Mitigation ...................................................................................................................... 85
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16.2 Preparation .............................................................................................................................................. 86


16.3 8 ½” Hole Drilling Operations ..................................................................................................................... 87
16.4 8 ½” BHA Program ................................................................................................................................... 89
16.5 8 ½” Bit Program ...................................................................................................................................... 89
16.6 8 ½” Directional Program......................................................................................................................... 89
16.7 Mud Program - KCL Polymer for 8 ½” Section ......................................................................................... 89
16.8 8 ½” Logging Program .............................................................................................................................. 91
16.9 7” Casing Information (Setting Depth: ± 2496m) .................................................................................... 92
16.10 Running 7” Casing .................................................................................................................................... 94
16.11 Installing 13 ⅝” x 7” MBS Casing Hanger ................................................................................................. 95
16.12 Cementing 7” Casing ................................................................................................................................ 96
16.13 Installing Pack-Off Seal Assembly ............................................................................................................ 99
16.14 7” Cased Hole log ................................................................................................................................... 101
17.0 COMPLETION OPERATIONS / WELL SUSPENSION OPERATIONS ................................................................. 102
17.1 Preparation Running 3 ½” Tubing String .............................................................................................. 102
17.2 Running 3 ½” Tubing String ..................................................................................................................... 102
17.3 Install 11” x 3 ½” Tubing Hanger ............................................................................................................. 103
17.5 Install 11” Tubing Head Adapter (THA) .................................................................................................... 104
17.6 Install Christmas Tree ............................................................................................................................... 104
17.7 Well Location Checklist ............................................................................................................................ 105
18.0 APPENDICES ................................................................................................................................................... 106
18.1 A1 − Pressure Testing Requirements ..................................................................................................... 106
18.2 A2 − Connection Best Practices ............................................................................................................. 107
18.3 A3 − Borehole Cleaning and Tripping Best Practices ............................................................................. 109
18.4 A4 − Stuck Pipe Worksheet .................................................................................................................... 112
18.5 Sentinelcem Plug strategy .......................................................................................................................... 113
18.6 A5 − Dammam Lost Circulation Strategy ............................................................................................... 114
18.7 A6 − Hartha Lost Circulation Strategy .................................................................................................... 118
18.8 A7 − Hartha Cement Plug Considerations.............................................................................................. 119
18.9 A8 − Rig-Site Guidelines for Cleaning and Visual Inspection of Casing/Tubing Threads ....................... 120
18.10 A9 – Decision Tree for Running & cementing 9 5/8” Casing. ................................................................ 122
18.11 A10− Wellhead and X-mas Tree Orientation ......................................................................................... 125
18.12 A11− Well Control Action Plan ............................................................................................................... 126
18.13 A12 − Wellhead Details & Running Tools ............................................................................................... 127
18.15 A13 − RACI Chart ...................................................................................................................................... 133
18.16 A14 − Offset Wells Lessons Learnt ......................................................................................................... 134
18.19 A15 − FIT Requirements ......................................................................................................................... 180
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18.20 A16 – Mishrif/Main Pay Producer/Injector Wells (17 ½” Section TD decision Tree) ............................. 184
18.21 A17 - Contact List ................................................................................................................................... 185
18.22 A18 ROO Contact List ............................................................................................................................. 186

MOC LOG

This following table is to be filled on well site by Halliburton Drilling Supervisor capturing Management of Change
documents issued during operations.

Reference
MOC No. Date Subject Comments
Section

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1.0 INTRODUCTION

The objective of this specific document is to provide a program and detailed procedures for drilling NP_GX34_MI
well in accordance with the ROO and Halliburton policies, procedures and best practices. This document contains
the necessary operational steps and reference technical information specific to the well.
NP_GX34_MI well is a Mishrif Producer situated in North Rumaila field. The well is to be drilled as S-Shape Well
(Type 3) with planned TD of -2,352.90m TVDSS, 2,447.54mMD BRT and 2,371.20mTVD BRT.

2.0 MANAGEMENT OF CHANGE POLICY

At times, it is necessary to make changes to approved program; however failure to follow the program might
also have adverse results. The following describes the process of amending the final program so that the work is
always conducted in an approved manner.
Program Generation and Maintenance
1. Drilling Engineer is responsible for preparing this program which is issued for every well drilled.
2. The author has had sufficient time to thoroughly research and complete a good program without
time pressure.
3. The programs have been reviewed in a controlled environment, typically by risk assessment by
peers, including field supervisors.
4. The rotation system may not allow everyone to review the program before publishing, and the
person who supervises the work may or may not have reviewed the program before it is published
and the work starts.
5. The program has been reviewed by the ROO.
6. Programs occasionally are published with errors or potential improvements where changes could be
made. For this reason, Program amendments shall be issued under the MOC procedure.
7. Programs shall be followed unless an amendment is approved.
8. Programs shall be distributed as per approved distribution list.
9. The approved drilling program is a controlled document.
10. Any team member who sees a potential problem or improvement can and should suggest an
amendment.
11. Request for an amendment normally comes directly from the DSV to the Drilling Superintendent,
preferably after being discussed at the rig site. Program amendments shall be issued under the MOC
procedure.
12. All significant changes to the program will come via written approval from the Drilling
Superintendent. These program changes must be documented, risk assessed and then sent through
the program approval process. The following must be considered:
a. What can go wrong with or without the changes?
b. What contingency materials and personnel must be considered?
c. What implications on material stock does this have for upcoming wells?
d. What financial benefits are there with or without the change?

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3.0 HSE

The HSE objectives of this well are as follows:


1. Zero injuries, and
2. Zero environmental impact.
To help achieve these objectives the following must be adhered to:
1. Personal protective equipment (PPE) must be worn at all times for all personnel on location.
2. The drilling contractor is to make sure a rig move plan is in place prior to any rig move. Make sure all
overhead power lines are identified with a large warning sign.
3. Be aware that fire can start quickly in all atmospheric conditions and precautions should be taken when
handling flammable materials and chemicals.
4. Dangerous chemicals are to be stored in a segregated area with clearly markings.
5. Be certain the correct size slings are used when lifting heavy loads. Watch for wear on slings and cables
and remove from use if excessive wear is evident. Ensure all slings, lifting equipment have up to date
certifications. Always use shackles with safety pins. Lifting gear color code points (certified + Paint).
6. Care should be taken to avoid spills, especially gasoil and crude oil. All spills should be reported and
cleaned up as soon as possible. WDI to build barriers round diesel tanks.
7. Seat belts should be used and speed limits obeyed at all times during personnel transportation.
8. Prior to handling of any explosives on-site, conduct full disclosure tailgate safety meeting complete with
participant signatures informing location personnel of entire perforating process including radio silence,
mobile phones are to be switched off and locked up for the duration and shut-down of electrical
generation except for required power supply. Unauthorized personnel are not allowed in the vicinity
while arming.
9. All incidents, accidents and near misses are to be reported, recorded and investigated.
10. Implement and use safety programs and processes including Stop Card program, HSE Policy Awareness,
PJSM and Toolbox Talk.

3.1 Safety Systems


All rig safety systems shall be fully operational, calibrated and maintained according to manufacturer’s
guidelines.

3.2 Frequency of Safety Drills


The following table summarizes the frequency of all safety drills:
Drill Frequency
Kick / BOP drill and when in casing Weekly
Spill Weekly
Man Down Weekly
H2S Weekly
Fire Weekly
Security Every two weeks
Choke drill Before drilling each casing shoe

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3.3 ROO Golden Rules


ROO’s “Golden Rules” are listed as follows:
1. Getting the basics right;
2. Permit to work;
3. Confined space entry;
4. Driving safety;
5. Energy isolation;
6. Ground disturbance;
7. Lifting operations;
8. Working at heights.

3.4 Halliburton Life Rules


Halliburton’s “Life Rules” are listed as follows:
1. Driving Safety;
2. Work Permit;
3. Proper PPE;
4. Lock out – Tag out;
5. Confined Space;
6. Working at Height;
7. Chemical Handling;
8. Dropped Objects;
9. Hand Tools;
10. Lifting and Hoisting.

Halliburton applied inside PSLs each one of the Life rules and uses them in daily work.

3.5 Halliburton Emergency Contacts

Position Phone Number E-mail


Country Security Manager − Emergency +964 (780) 912 5384 Mark.Turner3@halliburton.com
+964 (780) 912 5384 Jonathan.Field2@halliburton.com
88 531 4666
Medic (On Call 24 hr.) +964 (780) 912 4975
+964 (780) 913 2907

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3.6 ROO Emergency Medical Contacts

Position Phone Number E-mail


ROO SCCC HQ Emergency +964 780 497 0677
+44 207 048 8555
Medic (On Call 24 hr.) +964 770 492 9620 Opslead@roobasra.com
+44 207 374 2225
+44 207 374 2204
Doctor (On Call 24 hr.) +964 770 492 9574 ROOMCL@roobasra.com
+44 207 048 8425

4.0 ROO STANDARDS


The following ROO minimum standards and policies should be followed for all operations. Updated soft copy of
all policies must be available in the DSV office. It is the obligation of the DSV to ensure that all documents are
present. This program requires several procedures to be conducted according to the latest ROO standards. In
each case, a reference is made to the appropriate ROO standard. The following is a list of ROO standards
available at the time of publication:

1. Rumaila Minimum Drilling Standard;


2. Well Control Emergency Response Plan Rumaila Operating Organization;
3. Rumaila Minimum Standard for Well Control Practices;
4. Rumaila Minimum Standard for Key Well Control Document and Drills;
5. Rumaila Minimum Standard – Barriers for Breaking Containment;
6. Rumaila Wells Minimum Zonal Isolation, Temporary and Permanent Abandonment Standard;
7. Rumaila Minimum Standard for Pressure Testing;
8. Rumaila Wells Minimum Standards for Wireline and TCP Perforating;
9. Rumaila Wells Minimum Standard for Hydrogen Sulfide and Hazardous Materials in Well Operations;
10. Rumaila Wells Minimum Standard Directional Drilling & Survey;
11. Rumaila Wells Minimum Standards for Drilling Fluids;
12. Rumaila Minimum Standard for Cementing;
13. ROO Pumping Operating Standard;
14. Rumaila Well Integrity Management Standard;
15. Rumaila Wells RA Source Abandonment Standard.

5.0 MATERIALS AND LOGISTICS


The process for equipment movements either to the rig or from the rig commences at the rig site. The DSV is
responsible for ensuring that ‘call-off’ sheets are generated well in advance to account for any delays. The single
point of contact for materials & logistics in the ROO drilling office is the ROO TK TL and ROO DMCL. Halliburton
Drilling Superintendent will liaise with ROO TK TL for any material and logistics issues.
The DSV is responsible for tracking rental equipment, ensuring the correct equipment arrives and departs on
time, is loaded in a safe manner and is fully certified with up to date certificates.

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6.0 GENERAL WELL DATA

6.1 Surface Location and Target Data


Contractor/ Rig Weatherford WDI-840
GL – MSL Elevation 2.70 m
RT-GL Elevation 7.80 m
RT-MSL Elevation 10.50 m
Cellar Depth 2.5m [All wellhead measurements are to be taken from ground
level]
Well Profile Type-3, Mishrif Well (Well to be completed as Mishrif Producer with
3 1/8” Xmas tree)
Grid Surface Coordinates System WGS84 UTM Zone 38N
Surface Coordinate 722825.80m E; 3382538.30m N
Target Reservoir Primary Target: Mishrif
Target Formation and Depth Mishrif Formation -2,213.30 mTVDss, 2,231.60 mTVDBRT
Target Coordinates 723185.70m E; 3382811.00m N
Target tolerance and Shape 25 m radius circle, centred on at the Target Coordinates
TD formation and Depth Rumaila Formation
-2,352.90 m TVDSS, 2,447.54 m MDBRT and 2,371.20 m TVDBRT

6.2 Well Objectives


Well NP_GX34_MI is a Mishrif Producer well situated in North Rumaila. The well is one of 9 wells in an inverted
spot pattern that are essential to meet the long term production forecast.

6.2.1 Strategic
Following are the technical objectives for this well;

 To deliver a production well at the edge of the water flood front produced by the offset injectors (when
on production these wells will allow the time to water break through to be determined and the water
cut development profile to be characterized)
 To characterize the fluid saturations, pressure variability and reservoir heterogeneity of the Mishrif
reservoir.
 Within the expected well life the well shall be converted to serve as a water injector in line with the
current Mishrif depletion plan. This conversion will be subject of a separate SOR.

6.2.2 Technical
Following are the technical objectives for this well;

 To deliver a Mishrif production well.


 To obtain open hole logs and cuttings in order to provide information of non-reservoir intervals
penetrated in the well.
 To inform the perforation recommendation.

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6.2.3 Reservoir Pressure and Temperature Prognosis


Pressure (psi) Temperature
Formations
Most likely Most likely
mA 2820 ~75° C (Initial Res temp)
Mishrif (North) mB1 2640 ~75° C (Initial Res temp)
mB2 - -

6.2.4 Reservoir Parameters and Fluid


Net
Reservoir Thickness Net to
Porosity Permeability
Subzone Mean(m) Gross Fluid contacts
kh(mD)
mA 56.2 0.1-0.25 Not 0.01-200 No free water
mB 76.8 0.1-0.25 estimated 0.01-200 expected

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6.3 Well Schematic Casing and Cementing

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6.4 Target Tolerance


The well has been planned as Type 3 (D5) – S-Shape well and the target tolerance is 25m Radius circle centered
on target coordinates. The target limits are explained in the below diagram. It must be ensured that the well
should not be outside of these coordinates at any time while drilling from top reservoir to TD to maintain the
well spacing.
Geological target tolerances 25m Radius are depicted in the following diagram.

Graphical presentation of target tolerance

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6.5 Well Location

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6.6 Offset Well Locations


The offset database shows numerous events in surrounding wells which may pose a risk whilst drilling this target location.
The table below summarizes these risks and highlights nearby wells (<1500m away) which have suffered the most severe
events.
Formation Issue Well name Magnitude
Lost circulation Not seen in this area
Ghar
Tight Hole R-522,R-551,R-533 Tight Hole

Partial losses Partial losses


R-183, R-509, R-111 R-522,R-580, R-533
Dammam
Differential stuck Not seen in this area
Tight Hole
Rus Stuck_Pipe Not seen in this area
Tight Hole R-007,R-509,R-522,R-551
Differential stuck Not seen in this area

Umm-Er- Stuck_Pipe R-011 Stuck Pipe


Partial losses R-509
Kick_H2S R-522 Kick_H2S
Tight Hole R-522 and R- 551
Tayarat Kick_H2S R-358
Sulphurous_water_ingress Not seen in this area
Lost circulation R-007 Complete losses
Stuck_Pipe R-358 Stuck_Pipe
Hartha
Tight Hole R-522,R-551
Stuck wireline Not seen in this area
Sadi Bit balling R-509
Tanuma Tight Hole Not seen in this area
Khasib Lost circulation Not seen in this area Partial losses
Tool Hung R-504
Mishrif Tight Hole Not seen in this area
Gas_cut_mud R-509 Gas_cut_mud

6.7 Offset Well NPT Summary


NPT
Section Formation Well Name Issue Comments / Mitigations
(Hrs)
Dibdibba R-567 Partial Losses Pumped LCM 11.3
17.1/2”
Lower Fars R-567 Tight Hole Wash and Back ream 3.5

Pumped LCM.
Dammam, Hartha R-148, R-567 Partial Losses 19.3
Cement Plugs.
UER, Tayarat,
12.1/4” R-567 Tight Hole Wash and Back ream 8
Shiranish, Hartha

Hartha R-567 H2S Close the Annular BOP. 3.5

8.1/2” Mishrif R-567 Tight Hole Wash and ream 10 m. ---

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Closest offset wells within +/- 1500m of the location NP-GX34-MI:


Common Distance from
Reservoir Well Type Status
Well Name Surface (m)
R-106 725 Mishrif Producer oil Shut in oil
R-126 1354 Mishrif Blank
R-211 1250 Mishrif Injector Blank
R-183 1050 Mishrif water tubing
R-241 1278 Mishrif tubing
R-303 1436 Mishrif Producer oil Ceased
Water
R-483 527 Dammam disposal
Blank
Water
R-487 1206 Dammam disposal
Blank

R-538 1252 Mishrif Observation Blank


Water
R-580 694 Dammam disposal
Blank
R-533 1418 Mishrif Producer oil Ceased

Distance to nearest Offset wells

6.8 Distinct Permeable Zones


Water injection can result in rare influx to the new drilling well. Injectors should be identified that are within 1500m of this
wellbore and plans made to shut them in should any flow be observed in this well, for NP-GX34-MI.

 There are not active Dammam injectors wells located within 1500m radius of location.

 There are not active Mishrif injectors wells located within 300m Radius of the location.

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7.0 GEOLOGICAL INFORMATION


7.1 Mud Weight Window
The following figure depicts an output of a Geomechanic analyses conducted by ROO for well location NP-GX34-
MI

Mud Weight Window

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Formations Pressures Profile

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7.2 Geological Prognosis

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7.3 Reservoir Analogue – Offset Well Data

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7.4 Formation Tops


Vertical
Prognosed Depths of Formation Tops
Error
Expected Fluids in (m)
Formation Tops Tolerance
Reservoir
(m TVD (m MD
(m TVDSS) (m TVD)
BRT*) BRT*)
Air Gap (RT-GL) 7.80

RT Elevation - MSL 10.50

Dibdibba 2.7 7.8 7.8


Lower Fars -285.5 303.8 303.8
Ghar -465.6 483.9 483.9
Dammam -582.6 600.9 600.9 +/- 10m
Rus -804.8 823.1 823.1
Umm er Radhuma -955.6 973.9 974.3
Tayarat -1,395.1 1,413.4 1,441.8
Shiranish -1,608.5 1,626.8 1,670.6
Hartha -1,739.7 1,758.0 1,811.3
Sadi -1,935.8 1,954.1 2,021.6 +/- 10m
Tanuma -2,128.1 2,146.4 2,121.2
Khasib -2,171.3 2,189.6 2,264.7
Khasib_Shale -2,196.4 2,214.7 2,290.0
Mishrif -2,213.1 2,231.4 2,306.8
mA Oil over water -2,219.6 2,237.9 2,313.3
mB1 Oil over water -2,275.8 2,294.1 2,369.9
mB2 Oil over water -2,328.5 2,346.8 2,423.0
Rumaila -2,352.9 2,371.2 2,447.5
TD -2,402.5 2,420.8 2,497.5

7.5 Cuttings Sampling


Sample Type Qty. Weight (gm) Borehole Section Sampling Interval
Wet 1 500 From surface to TD 10 m (every 5 m in reservoir)
Washed and
1 50 From surface to TD 10 m (every 5 m in reservoir)
Dried
Note: Reservoir sections for mud logging purposes is the whole of the Mishrif and Zubair pay, from 50m above top Mishrif to
top Rumaila and 50m above the top of Upper Shale to 10m below the base of the LN Sands

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8.0 ZONAL ISOLATION CRITERIA


During the well construction phase, zonal isolation should be designed to adhere to the following:
 Prevent the development of Sustained Casing Pressure (SCP) during well operation due to the
communication with DPZ.
 Prevent the contamination of any aquifer.
 Prevent communication between any distinct permeable zones.
 It is very important to follow the Zonal and hydraulic Isolation design criteria (cement design) for primary
casing string to meet the well integrity and future abandonment requirements.
The following are ROO zonal isolation minimum standards adopted in this program:
 Minimum of 30 m TVD cement above the top of the DPZ.
 Minimum of 30 m TVD cement between DPZ in same section.
 It is critical to have the appropriate zonal and hydraulic isolation across the reservoir(s).

The Zonal Isolation Criteria to be achieved are set for the following formations considered as DPZ:
1. Dammam.
2. Umm-er-Radhuma/ Tayarat
3. Hartha
4. Mishrif

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9.0 DIRECTIONAL PLAN AND SURVEY PROGRAM


9.1 Well Trajectory Plot and Plan View

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9.2 Directional Survey Plan


Borehole
Survey Interval Survey Program Notes
Section
EMS survey at section TD and on the way
17½" Dammam – Surface Inclination / Azimuth
out during POOH 17-1/2” Drilling BHA.
12¼" Dammam - Sadi Inclination / Azimuth MWD-survey
8½" Sadi – Well TD Inclination / Azimuth MWD-survey
During wiper trip prior to run 7” casing or
after cement 7” casing on Slickline
Note: Gyro has been dropped from the
7” TD – Surface Gyro Survey (Optional) LSTK requirement. if MWD surveys fail field
acceptance criteria for any reason, then a
north seeking Gyro system must be
deployed at TD

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9.3 Well Trajectory Plan

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9.4 Anti Collision Summary Report


The summary of anti-collision report with nearby well as shown, there are no collision risk with offset wells.

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10.0 WELLHEAD AND BOP STACK CONFIGURATION

Wellhead and BOP stack geometries are presented below.

10.1 17 ½” Hole Section

RT –GL = 7.80 m

1502 Union
Lo-Torq valve

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10.2 12 ¼” and 8 ½” Hole Section

Configuration

150 cm

380 cm

13 5/8" 5M - ANNULAR
118 cm

VBR RAM
(4½"- 7")
13 5/8" 10M

146 cm
BLIND/SHEAR 780 cm
RAM
13 5/8" 10M

Kill line - 3 1/16" x 5m VBR RAM Choke line - 4 1/16" x 5m


(2 7/8"-5")
13 5/8" 10M
91 cm

Spacer
30 cm spool 13⅝" 5K - 13⅝ 5K

15 cm
Upper
Casing UCS
Spool
155 cm Casing
Head 2 1/16" 140 cm
Housing

250 cm 13 5/8" Landing Base


20"
110 cm Conductor

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10.3 Completion Phase

Configuration

150 cm

323 cm

13 5/8" 5M - ANNULAR

118 cm

VBR RAM
(4 ½"- 7")
13 5/8" 10M

146 cm
BLIND/SHEAR 780 cm
RAM
13 5/8" 10M

VBR RAM
Kill line - 3 1/16" x 5m Choke line - 4 1/16" x 5m
(2 7/8"-5")
13 5/8" 10M
91 cm

15 cm DSA 11"-5k x 13 5/8" 5K

Tubing
2 1/16" Spool 2 x 3 1/8"
72 cm 13 5/8" 5M

Upper
15 cm 2 1/16"
Casing
Spool

Casing
155 cm Head 2 1/16"
Housing 140 cm

250 cm 13 5/8"
Landing Base
20"
110 cm Conductor

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10.4 BOP Equipment Pressure Test


The following is a list of Halliburton standards and guidelines related to well control policy:
1. “Well Control Barriers “ (ST-GL-HAL-HPM-WC-171E), and
2. “Drilling Guideline: Well Control” (GD-GL-HAL-HPM-WC-171).
All well control equipment shall be tested in accordance with the manufacture’s recommendations as per
procedures. Check and flush poor boy degasser lines including vent lines, at least once a week to make sure both
lines are opened and in good condition for well control situation’s.
Pressure test of BOP shall be performed as follows:
1. The time between tests shall not exceed 21 days;
2. After any repair / replacement of BOP’s stack;
3. Prior to spud;
• BOP will be tested on Stump (with 300 psi low and 5,000 psi high) and when nippling up, running
plug tester and testing connections (with 300 psi low and 2,500 psi high).
Note:
- 4-1/2’’ x 7’’ Rams will be tested against 5” DP
- 2-7/8’’ x 5’’ Rams will be tested against 5” DP
Note: Perform also drawdown test for accumulator unit.
BOP pressure test requires a documented and reported Accumulator drawdown function test of the
BOP. Therefore, Accumulator drawdown function test is required when pressure test BOP.
• Subsequent BOP tests will be against the smallest pipe used during drilling.
• API Std 53 requirements to be use as reference

All pressure tests shall be recorded on charts and be witnessed by the DSV. All test charts shall be sent to the
Drilling Superintendent for retention.
All wellhead components and pressure-containing connections associated with the well control equipment shall
be pressure tested in accordance with the requirements of this section upon installation or reinstallation.
The following is the BOP pressure test parameters. Check and use the proper test plug for testing BOP & 10K psi
charts. The recorded charts are to be signed by the TP, DSV, WSL and copies to be sent to the Drilling Engineers.

Component Test Pressure (psi) Duration (minutes)


Low High Low High
Annular 300 1,500 5 10
Pipe Rams 300 2,500 5 10
Shear/Blind Rams 300 2,500 5 10
Variable Pipe Rams 300 2,500 5 10
Choke Lines 300 2,500 5 10
Kill Lines 300 2,500 5 10
Safety Valves 300 2,500 5 10

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11.0 OPERATIONS BREAKDOWN


Time Cumm.
Section No. Description of Events_Main Pay Well Days Depth (m)
(hrs) Days
1 Rig Inspection, Accept Rig, Spud well. 0.00 0.00 0.00 0
2 M/U and RIH with 17 1/2" BHA to top of cement. 2.00 0.08 0.08 0
3 Clean out 20” Shoetrack Conductor. 1.00 0.04 0.13 43
Drill 17 1/''vertical hole to the casing point
4 31.66 1.32 1.44 613
@613m (± 12m into Dammam).
Circulate hole and sweep hole with Hi Vis Pill.
5 2.50 0.10 1.55 613
Drop EMS tool.
17 1/2″ (From 43 m to 613 m)

6 POOH to surface & L/D BHA. 4.00 0.17 1.72 613


R/U & Run 13 3/8" csg to bottom (Space out for
7 12.10 0.50 2.22 613
CHH).
8 R/U cement head & test cement lines. 2.00 0.08 2.30 613
9 Circulate hole clean. 2.00 0.08 2.39 613
Cement 13 3/8". Pressure test casing to 1000
10 5.00 0.21 2.59 613
psi.
WOC. Meanwhile rough cut 20" conductor and
11 5.00 0.21 2.80 613
13 3/8" casing.

12 N/D Riser & Bell nipple. Final cut 20" conductor. 3.00 0.13 2.93 613

13 Final cut 13 3/8” csg. 2.00 0.08 3.01 613


14 WH installation (slip lock + CHH + UCS). 6.00 0.25 3.26 613
15 N/Up BOP's. 5.00 0.21 3.47 613
16 Install test plug. Test BOP's. 2.00 0.08 3.55 613
17 Install Wear Bushing. 1.00 0.04 3.59 613
18 M/U 12 1/4" PDC bit + MWD + Motor BHA. 4.00 0.17 3.76 613
19 RIH & tag TOC. 4.00 0.17 3.93 613
20 Clean out cement and shoetrack. 3.00 0.13 4.05 613
12 1/4″ (From 613 m to 2037 m)

21 Drill 12-1/4'' hole to top of Rus @ 823m. 21.02 0.88 4.93 823
22 Cure losses in Dammam FM. 20.00 0.83 5.76 823
Drill 12 1/4'' hole to KOP +/-880m (Rus
23 6.32 0.26 6.03 880
Formation)
24 Drill 12 1/4'' hole to EOB +/- 1092m (Sliding). 42.32 1.76 7.79 1092
Drill 12 1/4'' in tangent section to +/- 1432m (+/-
25 26.17 1.09 8.88 1432
10m above top of Tayarat)
26 Perform wiper trip to KOP at 880m. 8.00 0.33 9.21 1432
Drill 12 1/4'' in tangent section to +/- 1801m (+/-
27 28.42 1.18 10.40 1801
10m above top of Hartha)
Circulate, perform Wiper trip to top of Tayarat
28 8.00 0.33 10.73 1801
+/- 1432m.

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29 Cure losses in Hartha FM. 30.00 1.25 11.98 1801


Pump Hi-Vis, circualte hole clean prior drilling
30 1.00 0.04 12.02 1801
Hartha
Drill 12 1/4'' in tangent section to +/- 2037m (15
31 29.41 1.23 13.25 2037
m into Sadi). Section TD.
At section TD, clean out / short wiper trip to top
of Hartha formation. Note: wiper trip to casing
32 7.00 0.29 13.54 2037
shoe may be required if hole conditions
dedicate.
33 Circulate hole clean with hi vis pill. Flow Check. 2.00 0.08 13.62 2037
POOH to surface. L/D Stab., MWD, Drill Collar
34 10.00 0.42 14.04 2037
and bit.
R/U W/L unit. Run 12 1/4" OH Logs. R/D W/L
35 10.00 0.42 14.46 2037
unit.
36 Retrieve Wear Bushing. 1.00 0.04 14.50 2037
37 Change upper pipe ram to 9 ⅝" size. P/T same. 6.00 0.25 14.75 2037
R/U for casing job & RIH 9 ⅝" casing to setting
38 25.53 1.06 15.81 2037
depth.
Install Casing Hanger in the last joint and land it
39 (Landing Joint 9 ⅝") into 13 ⅝" Compact 2.00 0.08 15.89 2037
Housing.
40 At bottom circulate and condition mud 2.00 0.08 15.98 2037
Load plugs and R/U cement head. Circulate hole
41 2.50 0.10 16.08 2037
clean for cement job.
42 Cement 9 ⅝" casing in two stages. 14.00 0.58 16.66 2037
R/D & L/D cement head & casing running
43 3.00 0.13 16.79 2037
equipment. L/D landing joint.
44 Install and test pack off bushing. 5.00 0.21 17.00 2037
Change upper pipe ram to variable pipe rams (4
45 6.00 0.25 17.25 2037
½” – 7”) or 5" rams. Pressure Test BOP.
46 Install wear Bushing 1.00 0.04 17.29 2037
47 L/D remaining 12-1/4" Drilling BHA if required. 3.00 0.13 17.41 2037
MU 8 1/2” PDC Bit, Motor and MWD BHA.
8 1/2″ (From 2037 m to 2497.54 m)

48 5.00 0.21 17.62 2037


Shallow test
49 RIH BHA with singles joint 5" DP to Stage tool 12.00 0.50 18.12 2037
50 Drill out Stage tool, Slip & Cut drilling line 5.00 0.21 18.33 2037
RIH to baffle plate and clean out shoe track 5m
51 5.00 0.21 18.54 2037
above shoe.
52 Circulate to clean hole 1.00 0.04 18.58 2037
53 Perform 9 ⅝" casing test to 1500 psi 2.00 0.08 18.66 2037
54 Drill out cement and shoe 1.00 0.04 18.71 2037
55 Drill 3 meters new formation 1.00 0.04 18.75 2040
56 Displace well to new mud system 1.00 0.04 18.79 2040

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57 Circulate and perform FIT. 3.00 0.13 18.91 2040


Drill 8 1/2'' hole in tangent section from 2040m
58 0.71 0.03 18.94 2051
to 2051 m
Drill 8 1/2'' hole dropping from 2051m to 2219
59 29.82 1.24 20.19 2219
m (above top of Tanuma).
Drill 8 1/2'' hole in tangent section to +/-
60 17.44 0.73 20.91 2498
2497.54m (Well TD).
Circulate hole clean. Make wiper trip to 9 ⅝"
61 9.22 0.38 21.30 2498
casing shoe. RIH back to bottom.
62 Circulate hole clean with hi vis pill 2.00 0.08 21.38 2498
63 Drop Gyro (Optional) 0.50 0.02 21.40 2498
64 Flow check and POOH for Logging. L/D BHA 7.00 0.29 21.69 2498
65 R/U WL unit and perform OH logging runs. 32.00 1.33 23.03 2498
66 RIH with condition trip to bottom 8.00 0.33 23.36 2498
Circulate hole clean and spot low salinity pill
67 2.00 0.08 23.44 2498
across Mishrif formation
68 Flow check and POOH 8.00 0.33 23.78 2498
RIH and perform remain OH logs and CH log. R/D
69 26.00 1.08 24.86 2498
WL
70 Retrieve wear bushing 1.00 0.04 24.90 2498
71 R/U casing running equipment to run 7" casing. 2.00 0.08 24.99 2498
72 RIH 7" casing to +/- 1 joint from bottom. 24.47 1.02 26.00 2498
M/U and Land casing hanger under Cameron
73 2.00 0.08 26.09 2498
Instruction.
With casing at bottom, circulate and condition
74 3.00 0.13 26.21 2498
mud.
R/U cement head and lines, circulate &
75 3.00 0.13 26.34 2498
condition mud prior cement job.
76 Perform 7” casing cement job. 6.00 0.25 26.59 2498
77 P/T casing to 4000 psi for 30 min. 1.00 0.04 26.63 2498
R/D Cement lines and Casing Running
78 2.00 0.08 26.71 2498
Equipment.
Clean well head. P/U & M/U pack off seal. Set in
79 3.00 0.13 26.84 2498
place

N/D BOP, N/U 13 ⅝" x 11" THS, P/T 250/ 5min


80 10.00 0.42 27.25 2498
and 5000 psi/15 min, N/U BOP and pressure test

81 L/D 5” DP’s & HWDP. 20.61 0.86 28.11 2498


R/U Wireline Unit. RIH 6” Gauge ring and junk
basket to float collar depth. Note: If cement
82 6.00 0.25 28.36 2498
debris found on junk basket, then 7” casing
scrapper run is a MUST.

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RIH & record CBL-VDL log for 7" casing. R/D WL


83 10.00 0.42 28.78 2498
Unit.
Run Gyro survey on WL to bottom. Record Gyro
survey. R/D Slickline. Note: if MWD surveys fail
84 6.00 0.25 29.03 2498
field acceptance criteria for any reason
(Optional)

84 R/U Tubing Running Services equipment 1.00 0.04 29.07 2498

Run 3 1/2" completion tubing with 3-1/2" DP to


85 16.29 0.68 29.75 2498
bottom.
85 Displace hole with completion Fluid 3.00 0.13 29.88 2498
Completion

86 POOH & L/D 3 1/2” DP and scraper assembly. 3.00 0.13 30.00 2498
86 Land tubing hanger in THS. 1.50 0.06 30.06 2498
87 R/D tubing running equipment. 1.50 0.06 30.13 2498
R/U slickline Unit. RIH 2.81" gauge cutter. POOH
87 6.00 0.25 30.38 2498
to surface. R/D Slick line unit
P/T THS and N/D 13 ⅝" BOP, N/U 11" x 3 1/8" X-
88 8.00 0.33 30.71 2498
mas tree and P/T same.
89 Install gauges, secure well and release rig. 2.00 0.08 30.79 2498

Planned time versus depth is shown on the following figure:

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12.0 PRE-SPUD OPERATIONAL CHECKLIST


12.1 Rig Acceptance Checklist
1. It is mandatory to have a printed copy of the signed drilling program available in the DSV office
(Halliburton office in the rig) for reference from spud to rig release. It is recommended and advised to
insert notes or relevant comments in the program as the well is drilled for future program revisions.
Halliburton DE is responsible to ensure the approved version is printed and delivered to the rig site prior
to spud.
2. Ensure the PTW system is fully understood, implemented and employed.
3. Confirm the centralized alignment of the mast, top drive and rotary table over the cellar. Report the
mast centralization in the DDR.
4. Prior to locating the rig over the cellar, the dimensions of the cellar should be verified as fit for purpose.
The cellar design is: 2.5 meters deep, 3.0 x 3.0 meters wide and with a concrete base 0.3 meters deep.
Additionally a sump, 0.3 meters deep should have been constructed in one corner of the cellar to
facilitate pumping out any fluids that accumulate over time.
5. The cellar should be flat, (properly levelled) and dressed off with a concrete 0.3 meter deep concrete
cap. The 20" conductor should not be cut below the ground level, as it is used to land off the Cameron
MBS wellhead.
6. Raise the derrick and rig up the entire drilling package, accommodation and security in order to comply
with specifications in effect.
7. Perform the following audits prior to spud:
 Security audit conducted by ROO Security and Safety Compliance Officer (RSSCO) and / or ROO
Security Plans Officer (SPO) and approved by ROO SPO.
 No CAT1 security compliance issues remaining.
 Rig contractor’s Dropped Object Awareness and Prevention (DROPS) and mast inspection.
 Rig medical health and hygiene inspection as per ROO approved audit worksheet.
 Camp and catering audit in conjunction with camp-boss, rig manager & DSV.
 Verification of the integrity of the circulating system, TDS and Drawworks function check, and
BOP stump test.
 Rig manager and DSV to complete a thorough pre-spud checklist.
 Ensure all critical corrective actions from previous ROO audits are closed out.
 Verify the type and date of the last drill string inspection and the use history since that date, and
ensure compatibility with rig contractors stated contract obligations. As per contract, Drill Collar,
Heavy Weight DP and Drill Pipe must be inspected every 500 hrs or 6 months whichever comes
first to API RP7G standard. Report in first DDR the date and hours of last string inspection.
8. Ensure all personnel related to drilling operation are fully aware of the offset injection wells – See offset
wells status.
9. Ensure all rig equipment has completed required acceptance testing and verify all the gauges are
working correctly.
10. If the road is too close to the flare line, set up barriers to block the road and immediately inform
Halliburton Drilling Superintendent.
11. Visually inspect all seals and rubbers on the BOP and its elements.
12. Ensure that all ring gaskets are API, are in good condition and have valid certificates. Do not under any
circumstance re-use previously energized gaskets.
Stump test 13 ⅝" BOP (top to bottom): 5K Annular + VBRs (2 7/8” - 5”, tested against 5” DP) & (4 ½” -
7”, tested against 5” DP), and blind/shear rams with outlets for choke and kill lines: low pressure test to
300 psi for 5 minutes; high pressure test to 5,000 psi for 10 minutes. Refer to API RP53, and the ROO
Well Control Practices standard, (ROO-WELLS-GEN-STD-003). The DSV is to witness pressure testing and

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verify acceptance of the pressure test data on the pressure charts. Appropriately scaled charts are
required to be used in order to ensure clear identification.
13. Ensure that test response is recorded (e.g. 10 k psi chart for a 5k psi test, and 5K psi chart for a 3K psi
test).
14. Double check that the 13 ⅝” BOP will fit under the sub structure, and that the bell nipple is the correct
length. Do not assume that all the vertical clearance underneath the sub-structure is available for stack-
up purposes. There is a lifting height limit on the BOP cranes. Ensure that the planned stack-up is
capable of being lifted into place with the BOP crane. It is not acceptable to compromise by setting the
wellhead lower into the cellar to allow extra clearance for the BOP crane.
15. Ensure that all the water tanks filled with fresh water and the water pit is filled with well water. Ensure
all pumps are functional, (from the water well, and from the surface pits / tanks). The HAL DSV is to
witness the functioning of the pumps.
16. Have the mud engineer check the chlorides and calcium in the fresh water, and if necessary mix soda ash
to reduce calcium content prior to mixing spud mud as per the mud program. The Chlorides test need to
be recorded in the DDR and the test also needs to be done for cement mixing water prior to mixing
record in DDR.
17. Ensure the flare line is run to the flare pit.
18. Ensure all required material, services and equipment are on location prior to spud.
19. Verify the rig 4 ½" IF FOSV’s to ensure they are fully opening. Check X/Os are available.
20. Ensure all required materials (including chemicals), safety valves, services and equipment for 20”
conductor and 17 ½” borehole section are on location prior to spud.
21. Rig up cellar pumps and lines to the waste pit and shale shakers. Confirm that the pumps are
operational. Ensure back up cellar pump is available, and operational.
22. Ensure proper screens are installed on the shale shakers and that there is sufficient stock of all screen
sizes at well site, stocks and usage to be recorded in Mud report and DDR.
23. Ensure the drill string components have been inspected, cleaned, measured and drifted. The assistant
driller must have an accurate record of all measurements in the BHA sheets.
24. Ensure that all wellhead equipment is on location. Read and record all model and serial numbers. The
DSV should physically check that all the equipment on location corresponds to the appropriate
requirements for the Cameron MBS wellhead and stage collar tools, and report any concerns to the
Drilling Superintendent.
25. The wellhead equipment will be delivered in two separate load-outs. The first will cover everything
required to drill the well, and the second load-out will cover the components required for running the
tubing and installing the X-Mas tree.
26. Cameron requires 48-hour notice for equipment and 36-hour notice for an engineer.
27. Ensure that all pressure tests equipment using chart records. All pressure test recording equipment
must:
a. Have been calibrated within last 12 months.
b. Have certificates for calibration.
c. Produce a legible chart or print out.
d. Operated within designed working pressure range.
28. Ensure that the work done with the Rotary Drilling Line is monitored as per ton-mile calculations, and
slip and cut of the drilling line is conducted as necessary.
29. Mark the cellar to reflect wellhead/X-mas tree orientation (Refer to wellhead/X-mas tree orientation
schematic from ROO, Appendix 18.10 A9 – ).

12.2 Pre-Spud Checklist


1. Prepare a minimum of 200 m3 of 1.05 sg spud mud.

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2. Ensure the rig supplied well water has weight of 1.05 sg or less. Well water weighing in excess of 1.05
s.g. may contain excessive salts. Check with the Baroid mud engineer/ drilling superintendent prior to
using any well water for mud mixing weighing more than 1.05 sg.
3. Only fresh water should be used for pre-hydrating bentonite. Do not use well water if is much saline.
4. Fully review this drilling program. Contact DSV / Drilling Superintendent if there are any questions,
clarifications or concerns.
5. Conduct pre-spud meeting with all relevant personnel. Key ROO and Halliburton personnel will also
attend, and as a minimum the DSV and Drilling Superintendent will be present.
6. Hold a PJSM prior to all critical operations. Ensure that the meeting is translated, if necessary. Document
all meetings and have attendees sign document.
7. The DSV is to ensure that all Dammam disposal wells in the vicinity under 500 meters are turned off, and
that no further injection is undertaken until the “all clear” is given from the Drilling Superintendent.
8. Ensure that all of the drilling bits given in the program are present at the rig site.
9. In the past there have been many instances of nearby injector wells being turned off, but then turned
back on before the all clear is given - which may lead to a well control incident.

13.0 26” HOLE SECTION (0 m – 43 m)


This section has already been drilled and 20" conductor has been set and cemented at depth of 35m from GL
(43m MDBRT), prior to the rig arriving on site.
Ensure that a ball valve is welded to the 20” casing to allow discharge of the mud inside the Conductor Pipe. The
ball valve should be installed to a point which may not block the welding of the steel plate to the bottom of the
cellar, should a leak outside the casing seat would necessitate the use of a steel plate to be installed.

14.0 17 ½” HOLE SECTION (43 m – 613 m)


14.1 Drilling Risk and Mitigation
Risk Severity Formation Mitigation
- Do not penetrate Dammam more than 10m.
- Need accurately pick up the top of Dammam
Well Control (Losses) Medium Dammam
- If losses occur, keep hole full to maintain the hydrostatic
pressure.
- Maintain low fluid loss as per mud specifications.
Dibdibba & - Quick reaction, reduce the flow rate.
Sloughing formation Low
Ghar - Pump sweeps / pills to counter losses.
- Ensure mud parameters maintained at all times.
Casing Hanger not landing Low TD Section A wellhead (13-3/8” CHH) is slip type wellhead
- Pump detergent pill / nut plug sweep
- Monitor mud properties, ensure proper mud weight in
well bore prior to drilling into Lower Fars formation,
Bit Balling Low Lower Fars
pump sweeps to avoid bit balling
- Drill the first 30 m with low controlled parameters to
avoid conductor channeling.
- Ensure adequate flow rates.
Hole cleaning / Pack Off - Reduce WOB if ROP drops abruptly.
Medium Lower Fars - Keep sufficient flow rate while drilling / reaming
High Torque - Pump Detergent pills (CONDET E) / NUT PLUG Sweep, to
mitigate bit balling

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14.2 Preparation
1. Review hazards and mitigations above.
2. Install the 20” riser and flow-line by welding it to the existing 20” conductor stump. Nipple up as per
drilling contractor procedures.
3. The HAL DSV is to confirm that the 17 ½” drill bit is supplied with the nozzles according to the program.
4. Mud Logger to ensure sensors have been calibrated and alarms set and functioning.
5. Check the type of wellhead and accessories (Plug tester and Wear Bushing) same type, if different, ask
Cameron/ROO to provide.
6. Cover well to avoid any dropping object in borehole.
7. RIH to 25 m BRT and break circulation. Verify all equipment is functional and the rig is ready to spud.
8. Once the rig is determined to be acceptable to spud, call the Drilling Superintendent to inform him.
Report the date and time of spud-in of the well.
9. NMDCs will be picked up. Adhere to the following:
 Record BHA weight below the jar.
 If NMDC to be P/U then follow Halliburton NMDC make up and break out procedures.
(Recommended M/U Torque = 87 – 91 K ft-lb).
 DSV to be on the rig floor while the making up the BHA.
10. Check cellar if there is any return and cure same with pumping cement with accelerator additives.
11. The cellar should be monitored to confirm that there are no washouts occurring. Washouts will indicate
that either the 20" conductor cementing was not fully effective, or that flow is breaching shallow
formations. If washouts are evident circulation should be stopped and the 17 ½” BHA pulled out of the
borehole. Contact the Drilling Superintendent for further instruction, if possible try and obtain
photographs of the washouts.
12. In order to be prepared for the 20 in conductor pipe washout ensure that a pair of 3/8 in thick C-plate is
available (with a size of 1.22 m x 0.61 m each piece) with four (4) gussets. The plate is going to provide
more surface area for cement bonding and give better seal against 20” conductor pipe. The cement
thickness to be placed at the bottom of cellar could be approximately 40cm.

14.3 17 ½” Hole Drilling Procedure


13. TD criteria for 17-1/2” hole section is 10-15m Inside Dammam at 613m MDBRT.
14. Make up 17 ½” Rotary Pendulum BHA and PDC bit.
15. In order to avoid washing out below the conductor shoe, drill the first 30 meters below the conductor
shoe with the following reduced parameters:
 WOB of 5 - 10 Klb.
 Flow rate of 1,500 - 2,000 lpm.
 Rotation of 50 - 90 rpm.
 Control ROP at 10 m/hr.
16. After drilling out the first 30 meters from the shoe, continue to section TD with the following
parameters.
 WOB of 10 - 20 Klb.
 Flow rate of 3000 - 3500 lpm.
 Rotation of 50 - 90 rpm.
 ROP at 20 - 30 m/hr.
In case to present axial vibration in surface, reduce RPM and increase WOB to minimize vibration.

17. Drill this borehole with controlled mud properties, especially, filter loss. Run centrifuge to keep drilled
solids at a minimum. Reduce weight on bit if “bit balling” have been encountered & use anti-bit balling
agents in mud system. Use drilling parameters value according to the above drilling forecast program
with performing accurate drill-off test (DOT).

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18. While drilling pump 3 m3 (± 20 bbl) Hi Vis pill to assist in borehole cleaning if required.
19. The 17 ½” hole section TD will be 10-15m inside Dammam, 13 ⅜” casing setting depth will be defined by
the ROO Wellsite Geologist according to the section TD criteria in this program and next indicators:
 Ensure that 17-1/2” section TD should be 10m minimum into Dammam Formation. Depending
on the casing tally, 17-1/2” section TD can be slightly more than 10m, but no more than 15m
into the Dammam. Exact section TD depth should be discussed with ROO Wells Drilling Rig
Engineer and Team Leader
 Monitor for a slowdown in ROP and/or change in torque as these are both indicators of the top
of Dammam formation;
 When the above is seen, stop drilling and circulate for bottoms up;
 Ensure that limestone lithology is verified and calcimetry data checked; If Limestone percentage
starts to increase to greater than 5%, drill at 1m increment, stop and circulate bottom up (CBU)
to check for LST % increase in the cuttings. If the CBU sample shows LST lithology increases to 15-
20%, call the depth as section TD.
 In the event of total losses primary well control could be lost, and at this stage there is no
secondary well control equipment installed;
20. At bottom sweep borehole with 10-15 m3 (60 - 100 bbl) HVP, circulate hole clean with minimum 2 x
bottom up and condition mud by circulation to get the desired mud properties favorable for a good
surface cement job by minimizing cement channeling, in the drilling fluid and in the annulus.
21. Perform a 15 minute flow check. Rotate the string at 30 RPM.
22. Drop EMS. Do not pump down. Allow it to go down by gravity (~ 30 min).
23. POOH to surface and retrieve the EMS tool at surface. Flush the EMS tool with fresh water prior to laying
the tool down, ensuring the EMS engineer is satisfied with the condition of the tool and the data is
acquired as necessary.
24. If encountered a lot of Overpull or drag during tripping out with 17 ½” BHA, wiper trip to bottom will be
considered prior to run casing after discussion with office.
25. Circulate borehole clean with minimum 2 x bottom up and condition mud properties for running casing.
26. Perform a 15 minute flow check. POOH to surface. Refer to Appendix 18.3 A3 − Borehole Cleaning
and Tripping Best Practices.
27. Lay down the 17 ½” BHA.

14.4 17 ½” BHA Program


Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 17 ½” PDC bit 9.50 3.00 17.50 - 7 5/8” REG P
1 Bit Sub 9.50 4.00 9.50 7 5/8” REG B x B 7 5/8” REG B
1 Shock sub 9.50 4.00 9.50 7 5/8” REG P 7 5/8” REG B
NMDC with Totco ring
1 9.50 3.50 9.50 7 5/8” REG P 7 5/8” REG B
at bottom
1 17 3/8” String Stab. 9.50 3.00 17.375 7 5/8” REG P 7 5/8” REG B
1 X/O 9.25 3.125 9.25 7 5/8” REG P 6 5/8” REG B
5 8 ¼” DC 8.25 2.81 8.25 6 5/8” REG P 6 5/8” REG B
1 Drilling Jar 8.12 2.75 8.12 6 5/8” REG P 6 5/8” REG B
1 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 X/O 8.00 3.00 8.00 6 5/8” REG P 4 ½” IF B
2 6 ¾” DC 6.75 2.75 6.75 4 ½” IF P 4 ½” IF B
27 5” HWDP 5.00 3.00 6.63 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.28 6.63 4 ½” IF P 4 ½” IF B
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14.5 17 ½” Bit Program


Vendor
Bit Size Bit Type IADC Krevs Remarks Bit Status Nozzles**
Name
17 ½” HDBS GT65HS S123 PDC Primary Re-run 9 x 12/32”
17 ½” HDBS GT65HS S123 PDC Back up Re-run 9 x 12/32”
** The final nozzles configuration will be define prior to run in hole according to the BHA.

14.6 Mud Properties – Gel polymer – 17 ½” section


Funnel API
YP MBT %
MW (sg) Viscosity PV (cp) pH Ca++
(lb/100ft2) (ppb) LGS (lb/100ft2)
(sec/qt)
1.05 – 1.08 50-60 ALAP 25-30 9.0 –10.0 ≤ 30 <8 ≤ 400 -

Mud Plan
 The surface circulating mud system be prepared and tested before building spud mud

 Perform water rig test (hardness test: Mg++ and Ca++) and Bentonite hydrate test. If the Ca2+
concentration is higher than 400mg/l, the water shall be treated with sodium carbonate. Analyze the
drill water and pass the result to the drilling foreman. Consult C-man on rig site and Baroid Technical
Professional at Halliburton base if salinity of water exceeds 1000 mg/l

 This section will be drilled using a simple Spud mud (freshwater Pre-hydrated BENTONITE), BENTONITE
should be pre-hydrated in fresh drill-water. Soda Ash and Caustic Soda will be used to treat any
excessive hardness (Ca++, Mg++).

 Start drilling 17 ½” hole section with 1.05 SG mud weight and maintain same weight through all the
section unless hole conditions dictate otherwise.

 The pH should be adjusted to 10 with Caustic Soda after the Bentonite has been added to ensure enough
Bentonite can be added to the original make up water. This should then be allowed to pre-hydrate for a
minimum of 8 hours, with the agitators running, prior to dilution or use.

 This section contains clay and the MBT will increase while drilling. It is recommended to run dilution to
control rheology and MBT. Also, a polymer sweeps is highly recommended to enhance hole cleaning
using BARAZAN D at 2.87 Kg/m3 (1ppb). High mud rheology can be controlled with dilution and the
addition of water.

 Due to high ROP expected, the shale shakers should be dressed with finest screens practicable (API-30,
API-50), once drilling was underway and shakers under control then (API-80 to API-110) could fit if
possible.

 Maintain Yield Point of the sweeps above 60 lbs/100ft2 for maximum hole cleaning, and monitor the
response of sweep at shakers

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14.7 17 ½” Directional Control


Totco ring will be installed in BHA below NMDC. EMS tool will be dropped for inclination/Azimuth in this
section. Refer to step 10 & 11 of drilling procedures above

14.8 13⅜" Casing Information (Setting Depth +/- 611m)


13⅜" Surface Casing – Pipe
Wall Drift Collapse Burst Tensile
OD Weight ID
Grade Thickness Diameter Rating Rating Capacity
(in) (lb/ft) (in)
(in) (in) (psi) (psi) (Klb)
13.375 L-80 54.5 0.38 12.615 12.459 1,140 3,980 1,241

13 3/8” Surface Casing – Connection


Collapse Burst Yield Make-up Coupling
OD ID
Connection Rating Rating Strength Loss Length
(in) (in)
(psi) (psi) (Klb) (cm) (cm)
BTC 14.375 12.625 1,140 3,980 1,233 12.225 26.988
13,380 – M/U torque should be based on making up the
Estimated Make-up Torque (lb-ft):
connection to the base of the triangle
No. Casing Accessories Accessories Placement
1 Bow Centralizers 2 bow/joint for the first 2 joints, 1 bow/3 joints up to 20” Conductor
shoe.*
2 Bow Centralizer 2 bow Centralizers inside 20” Conductor.*

* The quantity of centralizers will be adjusted according to the hole conditions while drilling and the final
cement program

1. While drilling 17 ½” borehole section, it is important to plan the casing running and cementing
operations. Use this time to verify your casing tally and possible setting depths.
2. BTC thread makeup is to the triangle and not a specific torque magnitude. An average value can be
obtained after the first 10 joints are made up. The average magnitude to be obtained shall be reported
in the DDR.
3. 13 ⅜” pup joints may be required to land 10 meters into the Dammam. Have a selection of pup joints
and a variation in range 2 joints on location.
4. “Special precautions” must be taken to keep pipe in the well center. Remember a deviated surface
borehole will create problems throughout the well.
5. Two (2) Bow centralizers to be installed at 5m and 15m below the wellhead to help with alignment.
6. The plan is use centralizers type “Bow Spring” and 1 or 2 are to be run below the wellhead to help with
alignment as per cement program. Centralization across the cemented interval is to attain a minimum of
60% standoff (60 - 80% recommended). This will promote hole cleaning and prevent cement channeling.

14.9 Running 13 ⅜” Casing


Prior to Running the Casing
1. Ensure every pin and box protector has been removed, the connections cleaned, inspected and doped
and the protectors re-installed at least 24 hours prior to being picked up. Refer to the guideline for
cleaning the casing/tubing threads and visual thread inspection at the rig site, given in Appendix 18.9
A8 − Rig-Site Guidelines for Cleaning and Visual Inspection of Casing/Tubing Threads.

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2. Use a solid 12.459" casing drift to verify the drift of every joint of casing prior to running, (including pup-
joints). The DSV shall physically check and confirm the OD of the casing drift. Any joints that cannot be
drifted should be clearly marked as such and set aside so they are not accidentally RIH.
3. Ensure all casing running equipment has valid certificates and address the lessons learned from the HIPO
in previous casing running operation.
4. Ensure that the direction of the Side Outlet Valve of the Casing Head Housing is going to be in the
direction as stated in the Appendix 18.10 A9 – .
5. Cameron requires 48-hour notice for equipment and 36-hour notice for an engineer.
6. Ensure that the Cameron engineer has verified the condition of the wellhead Slip-Lock casing head
housing (CHH) and wellhead upper casing spool (UCS) by checking the following critical elements: The
bore is clean and free of debris, the ring groove and seal areas are clean and undamaged.
7. M/U the cement head, ensuring bottom and top plugs correctly installed. The DSV is to witness both the
M/U of the cement head, and plug installation, verifying beforehand that the correct plugs are installed.
8. Ensure the casing tally is properly planned so that a casing collar is spaced out approximately 1.0 - 1.5 m
above the rotary table with the casing shoe no more than 2 m off bottom. A poorly planned casing tally
can result in either: The float shoe being spaced out more than 2 m off bottom or a casing coupling being
spaced out too high in the derrick. Neither of these situations is acceptable.
9. The casing tally should include: joints to be run, spare joints, and rejected joints - this information is
critical to ensuring the correct number of joints have been used once the casing is landed.
10. Ensure that two sets of the following equipment is present and in good condition: 13 ⅜” float valve and
float joint (thread-locked in work shop), spare 13⅜" shoe track joint (coupling thread-locked in
workshop), 13 ⅜" float shoe and shoe joint with pre-installed bow spring centralizer (thread-locked in
workshop).
11. Ensure the circulating head (13 3/8” BTC Pin x 2” 1502 WECO) available on rig floor.
12. Ensure Automatic Density Control System is installed and functioning on the cement unit.
13. Ensure that there are sufficient bow spring centralizers for a placement frequency as per centralizers
program. The exact placement frequency will be specified in the specific cementing programs.

Running 13 ⅜” Casing
1. Hold PJSM with all relevant personnel. Review how importance of having 13 ⅜” casing centralized in the
wellhead and the mast while running casing.
2. R/U the casing running equipment.
3. P/U the 13 ⅜" float shoe and shoe track joint with pre-installed bow spring centralizer.
 Make sure the borehole is full with mud. Check shoe joint is working properly by filling up the first
joint with mud, pulling up so that the shoe is just below the rotary table and check the shoe is
draining - wait until the joint no longer drains. Run the joint back in the borehole, wait for 30
seconds and check the joint has not filled by picking up again and ensuring no further mud drains
from the shoe. If the shoe doesn’t drain or does fill up again, pick up the back-up one.
 P/U the intermediate shoe track joint and make it up to the 13 ⅜" float shoe track joint.
 P/U the 13 ⅜" float collar and float collar joint and M/U same.
 All Shoe track connections are to be thread locked – see yellow arrows on schematics below.
 Check complete shoe track assembly is working properly by filling up the first 3 joints with mud and
repeating the float checking process.
4. Continue RIH with 13 ⅜” casing observing the following guidelines:
 Run bow spring centralizers as per the centralizer program.
 Fill the casing with mud every 3 - 5 joints, circulate mud as borehole conditions dictate and record all
parameters and activities to be reported in the DDR.

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 Casing running speed should be maintained at approximately 2 minutes/joint (slip to slip). Do not
exceed this running speed otherwise surge pressures could be sufficient to break down the
formation and induce mud losses.
5. Replace hand slip with spider slip at ±200 m or when 30Klbs weight is achieved.
6. RIH to section TD, make up circulating head and precautionary wash down last two joints, tag and
confirm bottom and position the 13 ⅜” casing shoe no more than 3 m from bottom, (this should space-
out the final casing coupling 1 - 1.5 m above the rotary table. The final space-out should be made by an
upward string movement. A maximum acceptable rat borehole beneath the casing shoe is 2 m to ensure
shoe placement at competent Dammam formation (Cap Rock). Clearly mark the pipe with the final
space-out so that it can be easily identified.
7. If any fill in bottom experienced (slack off), then R/U circulating head and wash down the last joints of
casing and tag bottom lightly. An extra joint might be required to tag and verify the bottom.
8. Confirm the final ‘in-borehole’ casing tally by counting the spare joints on the pipe rack, and checking
the joint quantities against the initial tally. Ensure the following:
 That no coupling is going to be at the 13 ⅜” casing cut off length.
 That no casing collar is going to coincide within the interval where the CHH is going to be installed.
 A drag sheet is available and monitor this will help indicate tight borehole.
 Start and stop pumps slowly any time circulation is to be done.
9. If tight hole is encountered while running casing, rotate casing @ 10 rpm max and wash/ream tight spots
clear, monitor for torque values not to exceed make up torque limits, circulate a minimum of one
bottoms up to ensure that the hole is clean. Bring pumps on line slowly and monitor pressure for packing
off. If pack-off occurs, slow down pumps and attempt to move casing, call Drilling Superintendent.
10. Land the casing.
11. P/U and M/U the cementing head to the last joint of the casing string.
12. Circulate a minimum of two bottoms-up (annular volume), and if necessary carry out further mud
conditioning prior to cementing. A low yield point (YP) is required. Maintain low end rheology (6 and 3
rpm readings) as per the program to assist in borehole cleaning. Monitor returns for losses.

14.10 Cementing 13 ⅜” Casing


Note: A specific 13-3/8” Cementing program will be issued with final volumes and procedures. The above
operations are preliminary proposed guidelines.
Preparation prior to commencing cementing operations
1. Ensure that 13 ⅜” casing is well centralized with wellhead, rotary table and the mast.
2. Specific cementing program shall be produced for every single cement job and must be reviewed and
approved by the DSV and drilling engineer prior to commencing operations.
3. Fresh water to be used for mixing cement shall be checked for chloride content, and the value approved
by both the cementing supervisor and DSV.
Do not use mix water with a chloride concentration above 500 ppm. Do not assume that the water is fresh
because it has been delivered as fresh water. Mud Engineer must check it then record Chloride concentration
in ppm in DDR.
4. All scales and weighing devices are to be checked and calibrated. Test cements unit offline and record.
5. The Drilling Engineer, DSV and cementing supervisor must complete the cement calculations at the rig
site prior to commencing any cementing operations. Any anomalies or differences between the two sets
of calculations must be doubled checked and resolved prior to issuing the final pumping / displacement
program.
6. Ensure all Chiksans, valves and the cement units have valid certification. The HAL DSV is to witness
loading cement plugs in cement head.
7. Cement lab test should be performed as per Cementing Program prior to cement job.
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8. Confirm all pumps efficiency (including all cement units and rig pumps) by circulating to trip tank / slug
tank. Record pumps efficiency in DDR.
9. The DSV is to confirm that the suction and discharge line screens have been cleaned, and that the mud
pump intake, valves and the strainers are clean and have been checked prior to the cementing
operations.
10. Automatic density control system should be used to get better density control both tail and lead slurry.
DSV to confirm this equipment is available prior to cementation.
11. While cementation, pumping rate must be reduced to allow density fix if density fluctuation exceed 0.1
sg.
12. It is recommended that the density is controlled to an accuracy of within ±0.2 lb\gal (0.02 g/cc) of the
design density.
13. During final circulation, rig up all cement lines. The cementing supervisor and DSV are to “walk the lines”
and ensure the rig-up is appropriate. The lines should be rigged up in a manner that allows an easy
switch between the cement and rig pumps. Do not make the final line connection to the cement head
while circulating.
Operational considerations

1. Hold PJSM. Do not stop circulation while conducting the PJSM; the maximum period between stopping
circulation and commencing cementing operations should ideally be no more than 15 minutes. Loggers
and mud engineer to record and log pit volumes
2. Stop circulating and rig up cement lines by verify all connections between the cement head and cement
lines.
3. Test cementing lines as per cementing program.
4. Cement 13 ⅜” casing as per the cement program. Take slurry samples during cementing job, and ensure
the samples are clearly labeled and placed in a safe place for future reference. One cement sample
should be placed in a metal sample cup and inserted into either the mud loggers or mud engineer’s
oven pre-set at a temperature to simulate approximate down borehole temperatures at section TD.
5. Plan to displace cement with the rig pumps. Make sure to measure pump efficiencies for both pumps
ahead of the cementing job. When switching over between the cement pump and rig pump ensure that
the line volume is accounted for - normally this would mean pumping an additional volume of cement
equal to the line volume. Observe and verify the indicator at the cementing head to be certain that the
top & bottom wiper plugs have been dropped.
6. Slow down to 0.5 bpm prior to bumping the top plug.
7. Bump plug at 500 psi over final circulation pressure.
8. Bleed of and check for back flow.
9. If the plug has bumped and the floats are holding, then a casing pressure test will be performed. Test
casing to 1,000 psi and hold for 30 minutes as per ROO Working with Pressure Standards. The pressure
test is to be performed with the cement unit and recorded on a chart. Bleed off
10. The pressure and record the volume returned in the DDR. Send data to ROO and Halliburton offices.
11. If the floats are not holding and the well is back-flowing, pump the recovered back-flow volume back
into the casing, trapping the pressure inside the casing string to prevent further back-flow. Monitor the
pressure inside the casing string. Don’t release the trapped pressure until the cement has gained 1,000
psi compressive strength to prevent any further back flow. Before the release the trap pressure, DSV
must get approval from Drilling Superintendent in office.
12. If the plugs do not bump at the theoretical volume then continue to displace only ½ shoe track volume
until the plug has bumped. Do not displace more than ½ shoe track volume if no plug bump is observed.
13. Accurately record and report volume pumped during displacement and record volume and density of
returns to surface.
14. WOC with the casing load on the block with elevators.

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15. WOC until surface samples get hard. Refer to the cement program.
16. If no cement returns are seen at surface then a surface cement top up job should be performed as per ZI
(zonal isolation) standard, to ensure the annulus is properly isolated. However, CPM office need to
discuss and getting approval from client (ROO) on forward plan.
17. While WOC. Do not perform any derrick operations if activities are on-going in the cellar area (e.g.
cement top up).
18. Ensure any excess cement is removed from surface equipment and cellar. Flush all lines in addition to
cement unit.
19. Check the 20” x 13 ⅜” annulus, and if the cement level in between is going to be observed to be below
ground level, prepare and fill the annulus with cement, and report in DDR the amount of cement filled in
the 20” x 13 ⅜” annulus.
20. Record and send charts of cementing, displacement and casing testing to the office.
21. R/D cementing head.
22.
Propose Cementing Design and Program
 Design
• The job will be done using lead and tail cement slurries.
• Overall 170% Lead / 70% Tail Open hole annular excess has been assumed for this section.
• Top of lead @ surface.
• Top of tail @ 376m
It is highly recommended to take into consideration casing stretch which is expected to be 0.124 m based
on iCem simulation. Therefore rat hole should be reviewed accordingly to be greater than casing stretch.

Fluid Volume Density Top of Cement Excess Cement Pump rate Displacement
m3 (sg) (m) (%) lpm lpm
Spacer –
12.7 1.02 - - 1110
Fresh water
1110 –
Lead slurry ±62.1 1.5 Surface 170 954
478 (last 1.6 m3)
300 above
Tail slurry ±35.5 1.9 70 795
13 3/8”shoe

Note: Final volume and cement excess could be re-defined according to hole conditions while drilling

• To minimize the potential of channeling, we recommend that any high viscosity mud is conditioned,
lowering Plastic Viscosity and Yield Point as low as possible. Easily removable mud is the best way of
guaranteeing an effective cement placement and hermetic seal.
• 500psi compressive strength is recommended before drilling out the shoe or commencing any drilling
operation; a surface sample should be placed in oven at 42°C to monitor cement hardening. Chloride
concentration in mixing water must be checked prior commencing the cementing operation, if it is
higher than 500 ppm it is strongly recommended to change the water with new fresh water.

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 Composition

 Job Procedure

 Rig up cement head and lines. Set up T-connector and connect with both rig pumps and cementing unit.
 Test cementing lines as per cementing program.
 Using cementing unit, pump water ahead of cement slurries with approximate rate 1110 lpm.
 Drop bottom plug in CPM representative presence. Make sure plug was dropped. Set up plug indicator
to the initial position.
 Mix and pump continuously lead cement slurry “on the fly” with approximate rate 954 lpm. Density 1.50
SG.
 Mix and pump continuously tail cement slurry “on the fly” with approximate rate 795 lpm. Density 1.90
SG.
o Check density by pressurized mud balance. Control Density in a range of ± 0.03 SG
o Take cement slurry samples: 1 at beginning of mixing, 1 at half of total volume that has been
mixed and 1 at the end. Mark samples properly according to HMS procedure. One sample must
be handed to CPM representative.
 Drop Top Plug in CPM representative presence. Make sure plug was dropped.
 Pump fresh water as a spacer and commence to remaining displacement with rig pumps.
* Cementing unit will be used to displace in case of any issue with rig pumps.
 Switch over to rig pump for remaining displacement volume.
 If top plug was not bumped over-displace not more than a half volume of the shoe track.
Note: If rig pumps will be used for accurate displacement volume, rig pumps efficiency should again be
checked at 1272 – 1590 L/min and it should be witnessed by Company Man and Halliburton Supervisor.
Displacement volume has to be physically measured by rig tanks by assigned personnel as well as per
mud logging unit if possible. Displacement volume must be calculated before the job according to the
actual depth and casing tally.
 Shut down displacement. Hold pressure for 10 min. Release pressure from casing and check for flow-
back into the tanks of cementing unit. Report to Company man returned volume.
a) If float valve does not hold pressure and the well is still back-flowing, pump the recovered back-flow
volume in maximum of 3 attempts.
b) Green Pressure test casing to the value stated in the drilling program for 30 min in the following
situations:
i) Plug bumped Ok and floats hold.

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c) Plug bumped Ok but floats do not hold. Once test is finished bleed off the pressure to Final Surface
Pressure and leave pressure until tail cement slurry reaches compressive strength of 500 psi.
 To commence any drilling operations it is required 500 psi compressive strength of tail slurry or when
surface sample (in mud logger oven at 42 °C) is hard. Whichever takes longer time according to customer
request. Review laboratory reports for further details on WOC time.
Note: A specific 13-3/8” Cementing program will be issued with final volumes and procedures. The above
operations are preliminary proposed guidelines.

14.11 Installing Wellhead (Slip-Lock, CHH and UCS)


Rig crew to make sure that the cellar is drained and remains free of mud and water during the MBS installation
process.
Slack off any tension in the casing string. Report in the DDR the casing load when the elevator opened. Ensure
the casing string does not drop. Call Drilling Superintendent if the casing drops.
Cutting 20” Conductor Pipe
1. Hold PJSM with all relevant personnel.
2. Discharge the fluid inside the 20” Conductor by using the ball valve on conductor.
3. Rough cut 20” conductor pipe at Top of Cellar (Ground Level) by making sufficient space (3 window
around 20” conductor with having 2in between the hole to keep conductor maintain holding riser above
it) in order to rough cut 13-3/8” casing at Ground Level.

The final cut of the 20" conductor will 1.40 m below ground level.

4. Once surface sample cement harden, slack off the 13 3/8” casing weight.
5. Perform a rough cut on the 13 ⅜” casing, L/D 13 ⅜” landing joint & R/D casing running equipment.
6. Rough cut 20” conductor pipe as per Cameron instruction. Adhere to the following:
 The 20" conductor cut should be smooth and level, but not beveled. The wellhead Slip-Lock CHH has
a base plate that is designed to rest on top of the 20" conductor, and it therefore important that the
final cut is appropriately dressed.
 The DSV and Cameron Engineer must verify space-out prior to making a cut.
 The Cameron engineer is to be present while cutting the 20" conductor.
7. Disconnect and L/D the riser from the flow line.
8. R/U the cold cutting equipment to cut the 20" conductor.
9. Prepare the 20" conductor stump as follows:
 The top of the 20" conductor shall be cut exactly 1.40 meters below ground level. The Top flange of
the 13 ⅝" Upper Casing Spool (UCS) shall be placed 15 cm above the ground level.
 Use a steel bar or angle iron laid across the top of the cellar walls as a reference for ground level.
 Do not use the cellar base as a reference for the wellhead space-out.

Cutting 13⅜” Casing


1. Perform a rough cut on the 13 ⅜” casing approximately 30” above the top of the 20” conductor. L/D 13
⅜” landing joint & R/D casing running equipment.
2. R/U the cold cutting equipment.
3. Ensure the Cameron engineer is present for the setup and cutting of the 13 ⅜” casing.
4. Final cut the 13 ⅜” casing 47cm (18.5”, ±0.1) above the top of the 20" conductor, this will ensure that
once installed the wellhead landing base will land onto the 20" conductor stump. The final cut needs to
be entirely horizontal. The DSV and Cameron engineer will ensure the final cold cut is made at the
correct height.

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5. Place a ⅜” x 3⁄₁₆” bevel on the 13 ⅜” casing stub, removing all burrs and sharp edges.
6. R/D the cold cutting equipment.
Installing Wellhead
1. P/U the wellhead landing base plate with wire slings.
2. Land the wellhead landing base plate over the 13 ⅜” casing stub, (taking care not to damage the
prepared face) and land it on the 20" conductor.
3. Check that the slip retaining screws at the wellhead slip-lock connector located at the bottom of the
wellhead CHH are in place to hold the slips up to ensure that slips can pass through the casing.
4. Ensure Cameron engineer wipes the ID of the ‘P’ seals of the wellhead CHH and OD of the casing stub
with light oil.
5. P/U the wellhead CHH with wire slings. Use a small number of flange studs and bolts to hold the slings in
place. Ensure that the two (2) each 2 1/16” 5M psi side outlets valves are installed to the side of Section-
B prior to installation.
6. Suspend the wellhead CHH above the casing stub, ensuring that it is level. The side-outlet orientation
will be as per the azimuth direction indicated in Appendix 18.10 A9 – .
7. Orient the landing base plate so that the gussets will not obstruct the slip retaining screws on the slip-
lock bowl, otherwise it will not be possible to tighten the screws.
8. Carefully lower the wellhead CHH over the 13 ⅜” casing stub until the wellhead CHH lands on the landing
base.
9. Remove the slip retaining screws. The Cameron engineer is to ensure that the slips settle evenly and are
not cocked in the slip bowl.
10. Energize the ‘P’ seals on the wellhead CHH bottom flange as per Cameron engineer’s instructions.
11. Test the ‘P’ seals on the wellhead CHH bottom flange as per Cameron engineer’s instructions. The DSV
should ensure that the Cameron engineer is known that ‘P’ seal energization will be limited to 80% of
the casing collapse pressure.
12. Tighten the nuts of the wellhead CHH slip-lock connector in alternating cross pattern to a minimum
torque of 330 lb-ft to secure the slip segments to the casing stub.
13. Cameron Engineer to examine the wellhead UCS.
14. Clean the mating ring grooves of the wellhead UCS and wellhead CHH. Wipe each groove lightly with oil.
15. Install a new API BX-160 ring gasket into the ring groove of the wellhead CHH. Cameron to supply the
ring gasket.
16. P/U the wellhead UCS with wire slings. Use a small number of flange studs and bolts to hold the slings in
place.
17. Suspend the wellhead UCS over the wellhead CHH. The side-outlet orientation will be as per the
wellhead orientation indicated in Appendix 18.10 A9 – .
18. Carefully lower the wellhead UCS over the wellhead CHH until it lands on the ring gasket.
19. Make up the connection using the studs and nuts provided with the wellhead UCS in an alternating cross
pattern to API-recommended torque.
20. Measure the exact distance from the upper face of the wellhead UCS flange to the rig floor. This distance
is used to determine correct space-out and landing of the 9 ⅝” and 7" mandrel casing hangers. It is
important that this measurement is obtained accurately, and that both the Cameron engineer and DSV
have a record of the distance.
21. Report in DDR the length of cut for the 20” Conductor Pipe in reference to the ground level, and length
of cut for the 13 ⅜” casing in reference to the top of the 20” Conductor Pipe.

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Upper Flange Face


of UCS

Wellhead Casing Head Housing and Upper Casing Spool


Installation

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Installing 13 ⅝" BOP


1. The planned stack up is outlined in Section 10.2 12 ¼” and 8 ½” Hole Section (Wellhead and BOP stack-
up - Drilling Phase).
2. Install a new API BX-160 ring gasket into the ring groove of the wellhead UCS. Cameron to supply the
new ring gasket.
3. M/U the 13 ⅝” 5,000 psi BOP to the wellhead UCS. There is the requirement for additional Double
Studded Adapters (DSA) and ring gaskets to the wellhead from 13 ⅝” 5,000 psi (BX-160) to 13 ⅝” 5,000
psi (BX-160).
4. M/U the bell nipple and install the flow-line connector.

Pressure test 13 5/8” BOP – 5M


1. P/U the 13 ⅝” nominal test plug, (including 0.5 meter saver sub), check the elastomer seals and that the
pipe plug is installed. Make sure that the seals are in good condition.
While test BOPs, clean the rig floor and double check the test plug and test string to confirm no any
debris prior to RIH.

13 ⅝" Nominal Test Plug

2. M/U a joint of drill pipe to the test plug / saver sub assembly, ensuring the test plug is oriented with the
4 ½" IF (NC50) pin down.
 To assist in centralizing and seating the test plug in the wellhead a couple of stands of heavy weight
drill pipe can be run under the plug. Report in DDR the numbers of joints run under the plug.
3. Open the annulus valves on the wellhead CHH.
4. RIH with 13 ⅝" BOP test plug, lowering slowly through the 13 ⅝" BOP until it lands on the load shoulder
of the wellhead CHH. Keep the test plug centered when running through the BOP stack to prevent
damage to the seal.
5. Close the 5" pipe rams on the drill pipe.
6. Use the kill line to perform the pressure test.
7. Test the 13 ⅝” BOP as per Section 10.4 BOP Equipment Pressure Test (Test 2 7/8”-5” VBRs against 5”
DP). For testing blind/shear ram, unscrew DP from test plug, POOH to surface, only then test blind/shear
ram.
8. After a satisfactory test, close the annulus valves on the wellhead CHH, release the test pressure and
open the pipe rams. Remove as much fluid from the 13 ⅝" BOP stack as possible.
9. POOH with 13 ⅝" nominal test plug, taking care not to pull too quickly to avoid damaging the seals.

Note: BOP pressure test requires a documented and reported Accumulator drawdown function test of
the BOP. This test will be performed on the stump before spudding the well.

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Installing 13 5/8” Lower Wear Bushing

1. P/U the 13 ⅝" lower wear bushing and 13 ⅝" wear bushing running tool. Ensure 13 ⅝" wear bushing
running tool is oriented properly with the running threads down and the 4 ½" IF (NC50) box up.

13 ⅝" Nominal Wear


Bushing Running and
Retrieval Tool

13 ⅝" Nominal Lower Wear


Bushing

2. Lower the 13 ⅝" nominal wear bushing running tool onto the 13 ⅝" nominal lower wear bushing and
rotate the tool to the left until the thread jump can be felt, after which turn to the right one full turn, or
until a positive stop.
3. Verify all tie down screws in the wellhead UCS are fully retracted - the uppermost should be protruding
5.13" and the lowermost by 5.06". Cameron engineer to verify to DSV that this has been done.
4. Slowly lower the wear bushing running tool and wear bushing assembly through the 13 ⅝" BOP stack
and into the wellhead UCS until it lands on the shoulder of the wellhead CHH.
5. Tighten only two (180° apart) of the lowermost tie down bolts on the wellhead UCS. Once tightened the
tie down bolts will protrude by approximately 4.76".
6. When landed secure wear bushing with two opposite lower tie down screws, mark the screws for
identification for retrieval later.
7. Strap the wear bushing in and out of the borehole and record the dimensions of the screws.
8. Remove the wear bushing running tool from the wear bushing by rotating the drill pipe to the left one
full turn, or until thread jump can be felt, and then lift straight up.
9. POOH with the 13 ⅝" nominal wear bushing running tool.
10. While making up the BHA request the ROO Civil Department to complete a call out for sufficient ready-
mix concrete to fill cellar to support the base plate (1.2x3x3 = 10.8 m3). Ensure that the actual cellar
dimensions are actually measured prior to the ready-mix concrete request.

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15.0 12 ¼” HOLE SECTION (613m – 2037m)


15.1 Drilling Risk and Mitigation
Risk Severity Formation Mitigation
Keep annulus full at all time by filling up from back side when
High Dammam
encounter severe losses.
Well Control (Kick) Do not allow hydrostatic drop below 1.13sg when encounter
High Hartha losses in Hartha because this situation will initiate sulfurous
water flow from Tayarat.
- Use lowest possible mud weight (1.06 s.g.) and drill with
controlled pump rate. Pump cement plugs as required.
Drill with water only if occur total losses (drill blind up to
top of Rus).
- Use TFA on bit higher than 1.0
- Control ROP at 8 m/hr to avoid overloading of annulus
High Dammam with cuttings
- Set short TT cement plug using fiber glass stinger.
- Drill with controlled parameters; keep ROP 8 m/hr as
maximum and 1500 lpm while drilling in Dammam.
- While starting mud pump do it slow rate and gradually
increase the rate to avoid pressure surge to formation.
Also same precaution required to stop the pump.
- Follow procedure in Appendix 18.5.
- Prior to entering Hartha, circulate hole clean and
condition the mud.
- Control drilling parameters across Hartha to reduce risk of
Losses major losses (ROP = 8 - 10 m/hr, Flowrate = 1800 - 1950
lpm).
- Pre-load LCM (CaCO3/BAROFIBRE/STEELSEAL) into entire
drilling fluids and all new transfer. Pill LCM pills each
stand.
- Reduce excessive back-reaming (do not remove the filter
cake) and reduce excessive pipe tripping speed.
High Hartha - Just wash up and ream down one single every stand
drilled.
- Maintain mud properties and avoid the build-up of
excessive low gravity solids by ‘dump and dilute’.
- Avoid overloading the annulus with cuttings by
maintaining effective borehole cleaning, control ROP -
prior to entering Hartha and across Hartha stop drilling
and circulate if poor borehole cleaning could be taking
place.
- Do not pump Hi-Vis pill to avoid increase hydrostatic
pressure while drilling.
- Follow procedure in Appendix 18.6 & 18.7.
Tayarat - Ensure mud weight 1.13sg from 50m above top of
H2S High Tayarat.
Um Er - Mud logger to ensure Gas train is operational.
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Radhuma - Rig and Mud logger to ensure H2S detection system


operational before drilling 12-1/4” hole.
- Carefully observe the change of drilling fluid pH value to
prevent the corrosion of acid fluid.
- Ensure rig crew is familiar with kick procedures by
performing regular kick drills.
- Treat any H2S contamination with Zinc Carbonate or
SOURSCAV (H2S Scavenger) and lime while drilling
EUR/Tayarat.
- 1.13 SG mud was enough to stop the flow from Tayarat.
- Tread system with bridging and LCM material to avoid
Stuck Pipe Low Hartha
losses
- Work tight spot prior to making connection, ream down
Shiranish and pump out where necessary.
Tight hole Medium - Wash up and ream down complete stand once drilled
Rus
- Maintain sufficient flow rates.
- Treat anhydrite contamination with Soda Ash.
- Treat noticeable ROP reduction as probable bit balling;
initially reduce WOB, and if necessary P/U off bottom and
Bit Balling Medium Shiranish pump caustic / nut plug pills. Circulate off bottom at high
pump rates. Rotate pipe at higher RPM.
- Pump Detergent pills and Nut plug Sweep, to mitigate bit
balling.
Casing Hanger not
Low TD Ensure to drill 8-15m inside Sadi formation
landing

15.2 Preparation
1. Make sure all required materials, tools & equipment are in place for 12 ¼” borehole drilling operations.
2. Ensure that LCM pills are already mixed in advance in order to be prepared for losses while drilling
Dammam formation (e.g. 2 m3 LCM pill at the beginning of each stand [50 lb/bbl composed of F, M, C]).
3. Review Appendix 18.6 A5 − Dammam Lost Circulation Strategy for full details on strategy for dealing
with Dammam losses.
4. If single bit is planned for the entire section, set the MWD flow range from 1700 lpm to 2400 lpm
5. Drilling Engineer and DSV to ensure and confirm by cementing that 9-5/8” DV tool is PDC drillable.

15.3 12 ¼” Hole Drilling Procedure


1. Section TD criteria for 12-1/4” hole section is 8-15m inside Sadi formation at 2037m MDBRT.
2. Hold a PJSM.
3. P/U and M/U the 12 ¼” Rotary BHA as per program.
4. RIH the 12 ¼” BHA. Wash down the last two stands and tag the top of cement, record depth of tag in the
DDR. Take in consideration the reference section 6.6 of this program, Offset Well Locations, and
section 6.7 Distinct Permeable Zones, and then check the status of offset injectors with the ROO Drilling
Superintendent and ROO TK TL to ensure wells are shut in as required.
5. Before drilling out the shoe track conduct a kick/choke drill with the rig crew. DSV to ensure the driller
can, without prior knowledge, recognize the signs of a kick and rig crew is capable of shutting in the well
within the DSV's time expectation. DSV to attend any well control drill and submit a performance review
with recommendations for any improvements thereafter.

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6. If the casing was pressure tested after the plug was bumped (13 3/8” cementing job), there is no need to
pressure test the casing. If the casing was not pressure tested after the plug was bumped, then a
pressure test will be required; in that case, drill the FC and cement to 5 m above shoe. Pressure test
casing against 5” DP to 1,000 psi for 30 min and record on pressure chart, then provide data from rig to
Halliburton and ROO offices.
7. Continue drill out the shoe track, clean pocket and drill ahead 12 ¼” hole section with the following
reduced parameters:
 WOB of 5 -10 Klb
 Flow rate of 1,700 - 2,200 lpm
 Rotation of 50 - 60 rpm

8. Once all the stabs are out of the casing continue drilling 12 ¼” hole section with control parameters
through Dammam formation using the following drilling parameters:
 WOB of 5 -15 Klb.
 Flow rate of 1,700 lpm.
 Rotation of 70 - 100 rpm.
 ROP – up to 10 m/hr.
See Appendix 18.2 A2 − Connection Best Practices.
 Monitor for losses while drilling. If partial losses are observed, use the appropriate lost circulation
pills.
 Pay close attention to the performance of the shale shakers. Screen up from 105 meshes to 140
meshes as required. If loss circulation occurs the screens will need to be put back to 50 or 80
meshes, depending on the mud engineer directions.
 Maintain bottom hole pressure (BHP) by keeping the mud weight constant and the hole full at all
times - if necessary by filling up directly into the annulus. Take special care when transferring into
the active mud system ensuring all transfers are weighed beforehand.

Contingency Plan Curing Dammam Losses


 Request Temperature log from MWD to identify exact depth of losses
 If total losses in Dammam, refer to the flow chart Appendix 18.5 A5 − Dammam Lost Circulation
Strategy.
Notes:
 Ensure, and dispose enough water in the rig to fill annulus as necessary
 Ensure enough material and requirements to pump at least 2 batches of 58 bbl of SentinelCem
before start drilling Dammam formation
 Confirm that line up to the annulus through the kill line is fully understood to allow to top filling
through the annulus quickly in case is needed.
 If it is decided to pump a cement plug to cure losses, is recommended to pump ~35m³ (~220 bbl) of
Thixotropic cement (1.50 sg).
 For total losses, the plugs to be pumped will be thixotropic cement with Lower density / low
temperature slurry, low compressive strength, short initial set time available and rheological
properties as high as possible (YP ~ 80 lbf/100ft²)
 Once plugs cement had been set with OEDP and cement stinger, POOH 10 stands and circulate
with low flow rate +- 350 lpm several string volumes (no Bottoms up) to minimize any pressure
exerted on the cement after placement. Close BOP to vacuum lock the well while WOC, to minimize
losing cement statically.
 DO NOT use water to drill out cement plugs. Use the same drilling parameters

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9. Once the Dammam has been drilled and losses cured, resume drilling to 10m inside Rus formation.
 The well should be circulated to remove all cuttings, and perform a flow-check to confirm whether
or not there are any static losses. Treat any losses with the appropriate pill as outlined in drilling
fluids section.
10. Continue drilling 12 ¼” borehole section following directional program through Rus and UER using the
following parameters:
 WOB of 10 - 30 Klb
 Flow rate of 2,200 – 2400 lpm
 Rotation in surface 50 - 70 rpm
11. Drill pipe screen must be used while drilling, tripping in the hole and when filling pipe to break
circulation during trips. Make sure to remove DP screen prior to tripping in string

Prior to drilling ahead through the UER increase the mud weight as per mud program.
 Refer to Appendix A2 − Connection Best Practices. In-case of partial losses, pump LCM pills during
drilling.
 Before connection, Check with office to either wash up and ream down one single or full stand
drilled.
 Take survey every stand drilled as necessary or as DD requirement after circulate hole while
reciprocate complete one stand. Place the string 1 joint off-bottom and take survey (do not take the
survey on bottom, high risk to stuck pipe)

12. At +/- 10m above tayarat, perform wiper trip to KOP depth if hole conditions dictate.
13. As the Tayarat is a potential zone where sulfurous water flows occur, the following precautions need to
be taken:
 Ensure sufficient H2S scavenger is added to the mud system prior to drill into the Tayarat.
 Ensure the mud weight is held at a minimum of 1.13 sg. Mud Engineer is to do frequent mud
properties checks to keep it within desired limits. Allowing the mud weight to fall below 1.13 sg will
expose the well to the possibility of sulfurous water flows from the Umm Er Radhuma or Tayarat and
allowing the mud weight to climb above 1.14 sg will increase the risk of breaking down either the
Dammam or Hartha and increasing the risk of losses.
 Monitor for H2S flows from the Tayarat. Maintain and monitor the pH of the mud above 9.5.
 Ensure that Garret Gas Train is operational (analyze 2 samples per day).
 If H2S is observed at surface then this must be treated as a well control event and therefore must be
dealt with as per the ROO Well Control Emergency Response Plan (ROO-WELLS-GEN-STD-002) and the
ROO Well Control Practices (ROO-WELLS-GEN-STD-003). Treat any H2S contamination with H2S
scavenger (SOURSCAV) and lime as needed.

14. Borehole in Shiranish and Tayarat formations can be tight. If tight spots are encountered, work them as
per borehole cleaning and tripping best practices in Appendix 18.3 A3 − Borehole Cleaning and
Tripping Best Practices.
 Ensure wash up and ream down complete stand in Shiranish before connection.
 Do not pump Hi-Vis pills while drilling from Rus to top of Hartha unless hole dictates. If abnormal
torque increment while drilling, circulate and evaluate hole condition.

15. Continue drill to top of Hartha formation. Circulate 2 bottoms up to clean borehole and ensure mud
properties are good condition prior to drill Hartha. If the hole condition dictates, perform a wiper trip to
top of Tayarat or to 13 3/8” shoe if required.

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 Treat active system to drill Hartha with bridging material (STEEL SEAL + BARACARB 25 +
BARACARB 150)

16. Continue drilling through Hartha up to section TD 8-15 m into Sadi formation (ROO geologist to confirm
section TD), considering the following parameters while drilling through Hartha formation:
 WOB: 10 – 20 Klb.
 Flow Rate: 1800 -1950 lpm.
 Surface RPM of 30 - 70 RPM.
 ROP up to 10 m/hr
 Keep annulus full with 1.14 sg mud at all time by filling up from back side when encounter losses.
 Before to take any decision to open the PBL, consult with HAL office on town. As general
guidelines:
- If partial losses encountered, pumped LCM pills with 40 ppb – 80 ppb and see if losses can be controlled.
The loss rate will dictate whether or not activate the PBL sub
- If severe to total losses occur in the Hartha formation, POOH above the loss zone, open PBL and pump 80
– 180 ppb of LCM pills, monitor loss rate and check if pills reduce losses.
- If is not possible to cure the losses with LCM, POOH and set cement plugs or evaluate to use SentinelCem;
then a two stage cementing process will be undertaken. This will involve running a stage collar (stage
collar or MSICP) +/- 100 m above Hartha formation. See the procedures Appendix 18.3 A3 − Borehole
Cleaning and Tripping Best Practices.
17. At section TD, circulate for borehole clean till shale shaker clean by sweep with Hi-vis pill for minimum 2
bottom up, flow check, POOH for wiper trip to Top of Hartha formation. Wiper trip to casing shoe may
be required if hole conditions dictate.
18. RIH back to bottom, make sure borehole condition is good (no tight spots, no drags), pump 5 m3 Hi-Vis
pill, circulate for borehole clean till shale shaker clean for 3 bottoms up, flow check.
19. POOH to surface, L/D the 12 ¼" BHA.

15.4 12 ¼” BHA Program

15.4.1 Directional BHA (±613m to 8-15m inside Sadi at 2037m)

Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 12 ¼” PDC Bit 8.00 3.50 12.25 - 6 5/8” REG P
8” Sperry motor Drill
1 8.00 5.250 6 5/8” REG B 6 5/8” REG B
Lobe 6/7-4 stg 1.5 bent
1 Stabilizer 8.00 3.00 11 ¾ 6 5/8” REG P 6 5/8” REG B
1 Float sub 8.00 3.300 6 5/8” REG P 6 5/8” REG B
1 Stabilizer 8.00 3.00 11 ¾ 6 5/8” REG P 6 5/8” REG B
1 MWD + Gamma 8.00 3.00 6 5/8” REG B 6 5/8” REG B
1 PBL Circ Sub 8.00 3.25 6 5/8” REG B 6 5/8” REG B
5 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 8” Drilling Jar 8.12 2.75 8.12 6 5/8” REG P 6 5/8” REG B
1 8 ¼” DC 8.25 2.81 8.00 6 5/8” REG P 6 5/8” REG B
1 X/O 8.00 2.875 8.00 6 5/8” REG P 4 ½” IF B
2 6 ¾” DC 6.75 2.75 6.75 4 ½” IF P 4 ½” IF B
27 ea 5” HWDP 5.00 3.00 6.63 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.276 6.63 4 ½” IF P 4 ½” IF B

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15.5 12 ¼” Bit Program

Bit Vendor
Bit Type IADC Remarks Bit Status Nozzles*
Size Name

12 ¼” HDBS SF66 S323 PDC – Primary New 6 x 14


12 ¼” HDBS SF66 S323 PDC – Back up RR 6 x 14
* The final nozzles configuration will be defined prior to run in hole according to the BHA.

15.6 Directional Program


This section start drilling vertically to KOP depth at 970m, below is the sequence of directional plan for this well:

 Build section from 880mMD/880mTVD to 1091.60mMD/1086.82mTVD with build rate of 3.0°/30m


dogleg to build 21.16° Inclination and 52.85° azimuth.
 Hold section from 1091.60mMD/1086.82mTVD to section TD at 2037mMD/1968.48mTVD.

15.7 Mud Program – 12 ¼” section


Gel/Polymer Mud Properties (613m – ±823m)

Funnel YP
MW MBT
Viscosity PV (cp) (lb/100 pH % LGS Ca++* KCL
(sg) (ppb)
(sec/qt) ft2)
1.05 – 9.0 –
45-60 ALAP 22-30 ≤ 20 ≤6 ≤ 400 -
1.12 10.0
Gel/Polymer Mud Properties (±837m – 2032m)
Funnel
YP (lb/100 MBT LGS KCL
MW (sg) Viscosity PV (cp) pH Ca++*
ft2) (ppb) % ** %
(sec/qt)
1.12 – 9.0 –
45-55 ALAP 20-30 ≤ 10 <6 ≤ 400 0-1
1.14 10.0
* Hardness as Calcium (Ca++) ≤ 400mg/l in case of fresh water will be used for mixing mud. If high Hardness of
water (rig water), try to keep Ca++ ≤ 1000 mg/l
** (KCl): Depend on lower Shiranish shale`s activities, it can be increased to 3%. Recent offset wells, 1% KCl have
been used.

- Gel polymer mud will be used to drill top of this section (Dammam / Rus)
- Gel Polymer / KCl Polymer will be used to drill from EUR to Top Saadi

Mud Weight Plan


Ensure mud weight is 1.05 SG and drill through Dammam till Rus formation, increase mud weight gradually as
drilling proceeds through Rus to be 1.12 sg @ UER top. Drill ahead through UER and continue increasing MW
gradually to be 1.13 sg to 50m above Tayarat top. Drill Tayarat with 1.13 sg and monitor the well carefully; if
hole conditions dictate; discuss with office increasing MW to 1.14 sg and maintain same MW through Shiranish,
Hartha and Sadi till section TD.

Mud maintenance

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Drilling out cement, Save usable volume remaining from 17 ½`` section, use this volume to drill out cement to
the 13 3/8`` casing shoe, use short system.

If enough room at surface reserve pit, store the contaminated mud in separated tank to be used in case of losses
while drilling Dammam. If High contamination with cement, the hole will be displaced to new fresh Gel polymer
mud by pumping spacer (Hi vis pill or BAROLIFT pill at 0.1 ppb) followed by fresh Gel polymer mud.

Mud salvaged from the previous section will be used as a base to give some gel strength to the polymer system
in this section; the pre-hydrated Bentonite will be used to provide cake support. The previous mud will be
converted to Gel polymer:
 BARAZAN D will be used to adjust the viscosity and PAC L/ DEXTRID LTE will be used to get filtrate less
than 10 then tighten to 6 prior reaching section TD, this will permit creating a durable and impermeable
mud cake and providing good hole stability.

Anhydrite beds can be expected while drilling especially RUS formation, and can increase the Calcium ion. Treat
with Soda Ash. Treat any H2S contamination with Zinc Carbonate or SOURSCAV (H2S Scavanger) and lime while
drilling EUR/Tayarat.
Add EZ-MUD and BAROTROL PLUS and as per program for better inhibition especially while drilling Shiranish
formation for clay inhibition, and CONDET E if needed for any suspected or preventive Bit balling treatment.

CaCO3 will be used to weight up the mud to desired MW. Barite can be used only in case of well control
situation.

Once casing is on bottom circulate shakers clean, then reduce mud rheology (YP) to < 21-18 lbs/100ft2 using
low rheology mud and thinner (THERMATHINE).

15.8 12 ¼” Logging Program

Hole Size Minimum Services Intervals Comments

12 ¼” OH Real time GR from MWD Open hole  While drilling phase


Caliper: From TD to
 Gamma ray
50m inside Casing
12 ¼” OH GR-CAL / six arm *  Caliper orientated & P1AZ &
GR: From TD to
RB (If is required)
surface
*The caliper log will be run depending on hole condition, in case of good hole condition the caliper log is
canceled, GR log will recorded through 9 5/8” casing with 8 ½” OH logging tool.

If hole condition dictates, perform condition trip to bottom prior to run 9 ⅝” casing; DSV to inform Drilling
Superintendent on hole conditions during the open hole logging job.

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15.9 9 ⅝" Casing Information (Setting Depth: ~ 2035mMD)


9⅝" Intermediate Casing – Pipe
OD Grade Weight Wall ID Drift Collapse Burst Tensile
(in) (lb/ft) Thickness (in) Diameter Rating Rating Capacity
(in) (in) (psi) (psi) (Klb)
9.625 L80 47 0.472 8.681 8.525 4760 6870 1086

9⅝" Intermediate Casing – Connection


Collapse Burst Yield Make-up Coupling
OD ID
Connection Rating Rating Strength Loss Length
(in) (in)
(psi) (psi) (Klb) (cm) (cm)
VAM TOP 10.396 8.585 4760 6870 1,086 14.196 33.503
Minimum Make-up Torque (lb-ft): 14,400
Optimum Make-up Torque (lb-ft)*: 15,900
Maximum Make-up Torque (lb-ft): 17,400
*Use optimum make-up torque.
No. Casing Accessories Accessories Placement
1 Bow Centralizers 2 bow/joint for the first 2 joint, 1 bow/3 joints up to 13-3/8” shoe.
2 Bow Centralizer 1 bow/4 joints inside 13-3/8” casing up to surface.
3 Centek Centralizer As per centralization displacement simulation
4 Cement basket 3 cement basket close to surface, middle and 9 5/8” shoe
(Optional)
5 Shoe track 3 - 4 joints

Note: The final centralizer program will be defined based on actual well trajectory and borehole condition.
Preparing to Run 9 ⅝” Casing
1. Ensure every pin and box protector has been removed, the connections cleaned, inspected and doped
and the protectors re-installed at least 24 hours prior to being picked up. Refer to the guideline for
cleaning the casing/tubing threads and visual thread inspection at the rig site, given in Appendix 18.9
A8 − Rig-Site Guidelines for Cleaning and Visual Inspection of Casing/Tubing Threads.
2. Use a solid 8.525" casing drift to verify the drift of every joint of casing prior to running, (including pup-
joints). The DSV shall physically check and confirm the OD of the casing drift. Any joints that cannot be
drifted should be clearly marked as such and set aside so they are not accidentally RIH.
3. Ensure all casing running equipment has valid certificates prior to rigging up the equipment.
4. Perform simulation Surge and Swab and stablish parameters to casing running.
5. Plan the 9⅝” casing running so that at least four (4) circulations (every 300m interval) are going to be
performed in the open borehole section to eliminate occurrence of pack offs. While breaking circulation,
start and stop pump slowly.
6. Ensure that the landing joint is available and the running tool is made up to the 9⅝ in mandrel casing
hanger. The length of the landing joint is suitable for the cementing operation to be performed safely.
7. For a clear understanding of the stage tool (DV) operation principle both:
 Detail of the tool being run. Halliburton cementing engineer on-site will verify the Stage Tools being
used.
 The pressure test limitations that should be applied, is required to be determined on the rig-site

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 Halliburton on-site engineer will include a visual (picture) verification of the tool details LABEL and
include it noted on the pre-job checklist. This verification should verify the pins being used and
cross-reference that to the recommended test pressures.
 Should there be any discrepancy to the recommendation vs the program, change to the program
needs to be made in a timely manner.
8. 9 ⅝" Vam Top 47 lb/ft Box is the planned top connection of the landing joint.
9. The cement head will be used is quick latch type not the threaded one.
10. If the threaded type of cement head will be used; make sure that the XO under the cementing head is
with the same connection of the landing joint; make sure to have a backup XO.
11. The cementing crew should ensure that a backup XO from cementing unit to the landing joint is
available.
12. M/U the cement head, ensuring plugs are correctly installed. The DSV is to witness both the M/U of
the cement head, and plug installation (1st Stage), verifying beforehand that the correct plugs are
installed.
13. In case to be used MSIPC, ensure to use opening/close plug type “Composite” which are PDC drillable.
Plugs Cast iron type are drillable just with tricone bit. Confirm shear pins and ratings (report as a note in
DDR).
14. Ensure that the Cameron engineer has verified the condition of the mandrel casing hanger by checking
the following critical elements: The bore is clean and free of debris, all threads are clean and
undamaged, and the neck seal areas are clean and undamaged. Two Cameron engineers will be required
to be on location for installation of 9⅝” casing pack off.
15. Cameron requires 48-hour notice for equipment and 36-hour notice for an engineer.
16. Ensure that the casing hanger landing joint is made up to the casing hanger landing joint crossover.
17. Ensure that the required crossovers are made up to the mandrel casing hanger.
18. Ensure that the Cameron engineer has verified the condition of the casing hanger running tool by
checking the following critical elements: The bore is clean and free of debris, all threads are clean and
undamaged, and that the O-ring is clean and undamaged.
19. Ensure sufficient 9 ⅝” Vam Top 47 lb/ft L-80 pup joints are available to space-out the 9 ⅝” string so that
there is a maximum rat-borehole of 3m beneath the casing shoe once the mandrel casing hanger is
landed.
20. Ensure that the casing tally is properly planned so that once the casing hanger is landed the float shoe is
no more than 3m off bottom (maximum allowable rat borehole). The casing tally should include joints
to be run, spare joints and rejected joints. This information is critical to ensuring the correct numbers of
joints have been used once the casing is landed.
21. Ensure that two sets of the following equipment are present and in good condition.
 9 ⅝” landing joint and crossovers (top and bottom)
 9 ⅝” mandrel hanger and running tool.
 9 ⅝” float collar and float joint (thread-locked in work shop).
 9 ⅝” float shoe and shoe joint with pre-installed bow spring centralizer (thread-locked in workshop).
22. Ensure the X-over from 9 5/8" casing to 5” drill pipe (9 5/8” Vam Top P x NC50 (4 ½” IF) B is available on
the rig floor.
23. Ensure the circulating head (9 5/8” Vam Top Pin x 2” 1502 WECO) available on rig floor.
24. Ensure the casing ram test X-over (NC50 (4 ½” IF) P x 9 5/8” BTC B) and 7” casing X-over (9 5/8” BTC P x
Vam Top B) available on rig site.
25. Ensure that any differential pressure, (auto-fill) function on the float shoe is disabled. This is usually
achieved by pulling the tag on the auto-fill gasket.
26. Ensure that there are sufficient amount of centralizers on location to achieve over 80% stand off as per
centralizer program.
27. Ensure all Chiksans, valves and the cement unit has valid certification.

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28. Ensure to conduct pump efficiency (both rig pumps) before conducting cementing operation. And
report it in DDR.

Retrieving Wear Bushing


1. Hold PJSM with all relevant personnel.
2. P/U the wear bushing retrieving tool (complete with saver sub).
3. M/U the wear bushing retrieval tool assembly to a joint of drill pipe.

4. Slowly lower the 13 ⅝" nominal wear bushing retrieving tool assembly into the lower wear bushing.
5. Rotate the retrieving tool to the left until the thread jump can be felt.
6. Slack off all weight to make sure the retrieving tool is down.
7. Rotate to the right one full turn or to a positive stop to fully engage the wear bushing.
8. Verify all tie-down screws are fully retracted from the bore - the uppermost tie-down screws protrude at
least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD of the spool body.
9. Retrieve the lower wear bushing with a straight vertical lift.
10. Clean, grease and store the running tool and wear bushing.
11. Close blind rams, opening the choke line to the trip tank to monitor the well and replace the upper 5"
pipe rams with 9⅝" rams.
12. Perform pressure test as follow:
 Open blind ram, run 13 5/8” Test plug on bottom, x-over from 4 ½” IF (NC50) to 9-5/8” BTC then 1
joint of 9-5/8” casing.
 Set test 13 5/8” test plug on CHH by slack off 10 Klbs, close casing ram against casing joint.
 Test casing ram to 300/1500 psi for 5/10 min through kill line. Monitor the lowest side outlet valve
of the wellhead to monitor the annulus while testing.
 Bleed off pressure, open casing rams, open the annulus valve and pull 13 5/8” test plug to surface.
13. R/U casing running equipment, power unit, JAM unit and connect hydraulic lines.

15.10 Running 9 ⅝” Casing


1. PJSM, R/U the casing running equipment.
2. P/U the 9⅝" float shoe and shoe track joint with pre-installed bow spring centralizer.
 Make sure the borehole is full with mud. Check shoe joint is working properly by filling up the first
joint with mud, pulling up so that the shoe is just below the rotary table and check the shoe is
draining - wait until the joint no longer drains. Run the joint back in the borehole, wait for 30
seconds and check the joint has not filled by picking up again and ensuring no further mud drains
from the shoe. If the shoe does drain or does fill up again, pick up the back-up one.
 P/U the 9 ⅝" float collar and float collar joint and M/U same.
 P/U Baffle plate and baffle plate joint and install on top of float collar joint as schematic below.
 All Shoe track connections are to be thread locked – see yellow arrows on schematic below (means
Baker locked connection at the rig site).

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 Check complete shoe track assembly is working properly by filling up the first 3 joints with mud and
repeating the float checking process.
3. Continue RIH with 9 ⅝" casing, as per program casing running speed and observing the following
guidelines.
 Installed bow spring centralizers on pipe rack as per the cement program.
 Fill the casing with mud every 3 - 5 joints, circulate mud as borehole conditions dictate and report all
parameters and activities in the DDR.
 Use computer monitored torque system, to control amount of torque applied to make up the
connection to the recommended optimum make up torque value (15,900 lb-ft) for the 9 ⅝”, L-80,
47.0 lbs/ft casing. The graph should be flat line at optimum torque value.
 Limit the running speed to approx. 3-5 minute per joint (slip to slip) while the casing is being run
inside the open borehole. Is necessary run a speed simulation with DFG software from Baroid and
define the run speed according to losses formation and events occurred while was drilling phase. Do
not exceed this running speed otherwise surge pressures could be sufficient to break down the
formation and induce mud losses
4. Continue pick up and RIH with 9 ⅝˝ casing with Stage tool as per casing tally.
 In case of losses during RIH 9 ⅝˝ casing, please follow decision tree, agreed section 18.9 A9 – Decision
Tree for Running & cementing 9 5/8” Casing.
 If there is more than 130m thickness in the Shiranish formation and MSIPC or DV is to be RIH, place
MSIPC or DV 100m+/- above the top of the Hartha formation. If there is less than 130m thickness in the
Shiranish formation and MSIPC or DV is to be RIH, place MSIPC or DV at an appropriate depth to ensure
30m cement barrier between MSIPC or DV and the bottom of the Tayarat formation while maximizing
distance between the MSIPC or DV and the top of the Hartha formation. The DV/MSIPC shall be placed
on a gauge hole interval, which is to be determined from the “CAL-GR” log.
5. Resume RIH 9 5/8” casing as per casing tally until the joint to make up with Mandrel Casing Hanger.
Count and confirm the number of excess casing joint on location against the original number of joint
received. Confirm casing tally. Ensure to run washing down the last 2 joints.
6. The top connection of the landing joint designed to be 9 ⅝ in Vam top Box.

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15.11 Installing 9 ⅝” Mandrel Casing Hanger


1. Cameron Engineer should be on location (36-hour notice to Cameron Engineer) when P/U the 9⅝”
mandrel casing hanger already connected to the casing hanger running tool as given in Landing Joint
design, oriented with the casing thread down.

2. The mandrel casing hanger is going to be made up to the running tool in the workshop by Cameron.
3. If making up the casing hanger in the rotary (rig floor), mark the start of the threads of the hanger and
tool where these can be seen and align the marks offset to the clockwise around a half turn. The casing
hanger requires to be made up with 16 LH turns. Ensure that the mandrel casing hanger is made up on
rig floor by Cameron wellhead specialist supervision.
4. Slowly lower the tool onto the hanger until the thread flanks contact, slacken off the elevators till well
clear of the collar. And make up left hand very slowly with a chain tong. DO NOT USE CASING TONGS OR
DRIVE SYSTEMS TO MAKE UP. When fully made up the thread is NOT torqued, it is backed off 1/4 turn to
the right after full make up for easy retrieval of the tool once the mandrel casing hanger has been
landed.
5. Wipe the OD of the mandrel casing hanger neck, running tool O-ring and running threads with a light
coat of oil or grease.
6. Lower and M/U the mandrel casing hanger / running tool sub-assembly onto the top joint of 9⅝" casing
tally in the borehole.
7. Verify all tie-down screws in the entire system are fully retracted from the bore - the uppermost tie-
down screws protrude at least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD
of the spool body.
8. Open the annular valves in the wellhead CHH.
9. Strap in and keep centralized when running through the BOP and land off on the load shoulder at the
dimension recorder for running the wear bushing/test plug.
10. Starting from the top of the mandrel casing hanger load shoulder mark the assembly every 1 m to aid
landing the assembly at the correct space-out. The exact space-out will be as follows: Distance from the
datum (load shoulder) of the 9 ⅝” hanger to RT ± 8.49 m. The last 1 m should be marked out in 10 cm
intervals.
11. Slowly and carefully lower the entire 9 ⅝" casing string taking care as the hanger passes through the 13
⅝" BOP, landing the hanger on the wellhead CHH hanger profile.
12. Slack off the entire casing weight onto the mandrel casing hanger. Report in DDR the landing weight.
13. Using the dimension previously recorded verify the mandrel casing hanger has landed correctly by
viewing the datum mark on the hanger running tool.
14. A visual verification is available that the mandrel casing hanger has landed. After ensuring no pressure
has built up, remove the bull plug from the wellhead UCS side outlet valve, and set aside in a clean
environment. By peering into the outlet in the wellhead UCS side outlet valve a half moon profile with a
painted white line should be clearly visible and aligned with the outlet if the hanger is properly landed.
The Cameron engineer and DSV are to verify correct landing. Once satisfied that the mandrel casing
hanger is properly landed the bull plug can be re-installed into the wellhead UCS side outlet valve.

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Installation of the 9 ⅝" Mandrel Casing Hanger

15.12 Cementing 9⅝” Casing


Note: A specific 9⅝” Cementing program will be issued with final volumes and procedures. The above
operations are preliminary proposed guidelines.

Prior to Commencing Cementing Operations


1. A full cement program will be produced and must be reviewed and approved by HAL Sr Drilling Engineer
prior to commencing operations.
2. The fresh water used for mixing cement shall be checked for chloride content, and the value approved
by both the cementing supervisor and DSV.
Do not uses mix water with a chloride concentration above 600 ppm.
3. All scales and weighing devices are to be checked and calibrated.
4. Drilling Engineer, DSV, mud engineer and cementing supervisor must complete the cement calculations
at the rig site prior to commencing any cementing operations.
5. The DSV is to witness loading cement plugs in cementing head.
6. Confirm all pump efficiencies (including all cement units and rig pumps) by circulating to trip tank.
Record in the DDR the pump efficiencies values.
7. Ensure the suction and discharge line screens on the mud pumps are cleaned prior to cementing job.
Report in the DDR.

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Operational considerations for Cement 9 ⅝” Casing


1. M/U the cement head to the landing joint.
2. Circulate a minimum of 2 x annular volume (unless conditions dictate otherwise), to ensure the floats
will not plug with debris. If necessary carry out further mud conditioning prior to cementing to ensure
mud properties are optimal for a successful cement job. A yield point (YP) of 18 lb/100 ft 2 is necessary.
Halliburton don’t recommend pumping LCM through DV/MSIPC Tool.
3. While circulating fluid returns will be taken through the flutes of the casing hanger. Ensure that the side
outlet valves on the wellhead CHH are closed otherwise returns will also be taken through the wellhead
CHH side outlets resulting in fluid spilling into the cellar.
4. Pay close attention to the circulating pressure during this circulation as flow is now restricted to small
flutes alongside the casing mandrel hanger which are susceptible to packing off with cuttings. If these
flutes become plugged then it will be necessary to either pull the casing string to remove the casing
mandrel hanger from the profile, or if this isn’t possible the last resort will be to open the side outlet
valve (with returns now diverted outside the valve).
5. During circulation, rig up all cement lines. The cementing supervisor and DSV are to ‘walk the lines’ and
ensure the rig up is appropriate. The lines should be rigged up in a manner that allows an easy switch
between the cement and rig pumps. Do not make the final line connection to the cement head while
circulating.
6. Hold PJSM with continual circulation.
7. Stop circulating and double check all connections between the cement head and cement lines.
8. Test cementing lines to 300 psi for 5 minutes and 3,000 psi for 10 minutes, or to the maximum pressure
magnitude indicated in the cement program.
9. Cement 9 ⅝" casing as per final cement program. Take slurry samples during cementing job, and ensure
the samples are clearly labeled and placed in a safe place for future reference. One cement sample
should be placed in a metal sample cup and inserted into either the mud loggers or mud engineer’s oven
pre-set at a temperature to simulate approximate downhole temperatures at section TD.
10. Observe the indicator at the cementing head to be certain that the plug have dropped.
11. Plan to displace cement with the rig pumps. When switching over between the cement pump and rig
pump ensure that the line volume is accounted for.
12. Slow down to 318 lpm at the final 3.18 m3 displacement prior to bumping the top plug.
13. Bump plug at 500 psi over final displacement pressure. Shut down displacement.
a) If float valves do not hold pressure and the well is still back-flowing, check floats again. Try to shock
floats increasing rate pumping returned volume. Bleed off fast 3 attempts. Make a compressibility test:
measure volume to create certain pressure.
b) If floats do not hold pump again returned/received volume; bleed off pressure and re-check float
equipment. If not holding close valve and WOC.
14. If floats hold, Perform casing pressure; gradually increase pressure to 1500 psi to test 9⅝” casing and
hold pressure for 10 minutes. Record pressure test results.
15. Bleed off and check for black flow. Record the back flow volume and report it on the DDR.
16. If the floats are not holding and the well is back-flowing, pump the recovered back-flow volume back
into the casing, trapping the pressure inside the casing string to prevent further back-flow.
17. Monitor the pressure inside the casing string. Don’t release the trapped pressure until the cement has
gained 1000 psi compressive strength to prevent any further back flow. Before release the trap pressure,
DSV must getting approval from Drilling Superintendent in office.
18. If the plugs do not bump at the theoretical volume then continue to displace ½ shoe track volume until
the plug has bumped. NOTE: Do not displace more than ½ shoe track volume if no plug bump is
observed.
19. Bleed off the pressure, open the cement head and drop the opening plug (to open the ports of DV) and
wait for at least 30 min. Open stage collar port (Follow DV engineer instructions and manufactures’s
recommendations).
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20. Circulate out excess cement and circulate borehole clean not less than 2 bottoms up through stage collar
port.
21. WOC as per cement program. Meanwhile continuously circulate with 4 – 5 bpm (635 – 795 lpm).

Second Stage Cementing


1. Proceed with 9⅝” second stage cement job as per Cement Program.
2. If the plug has bumped and the floats are holding then a casing pressure test will be performed. Test
casing to 1500 psi for 10 minutes (Maximum pressure depends on DV type, optimal casing pressure
test can be performed after drilling DV). The pressure test is to be performed with the cement unit and
recorded on a chart. Bleed off the pressure and record the volume returned in the DDR.
3. L/D the cementing head.
4. Release the mandrel casing hanger running tool by rotate the landing joint and hanger running tool to
the right approximately 16 1/2 turns or until thread jump can be felt to release the running tool from the
hanger.
5. L/D the landing joint and running tool assembly.
6. While waiting on cement it is necessary to wash the wellhead.
7. The DSV is to collect charts of cementing operation and send these to the office.
8. W.O.C until the cement has gained 500 psi compressive strength. Cement top job will be performed in
case of severe losses during cementing job. However, ROO approval will be required before proceed the
job.
Propose Cementing Design and Program
 Design

 According to casing stretch calculations it is recommended to have rat hole more than 1.1 m to
compensate casing stretch during cement job. Casings stretch – 1.1 m.
 Light weight Lead slurry of 1.45 sg
 Tail slurry 1.75 sg
 Ensure that baffle adaptor has been installed on top of float collar.
 Once the well bore cleaning has been achieved with the optimum PV/YP mud (PV < 15 centipoise (cp),
YP < 20 lb/100 ft2) or as lowest as possible, if is correct the reduction PV/YP will see a reduction in the
pumping pressure value, the mud should then be conditioned prior to running the casing.
 Centralizers must be installed on the casing joints above and below the MSIPC/DV tool.
 If total losses occur during cement job, it is important to monitor pressure, reduce rates in order not to
cause opening of MSIPC/DV Tool prematurely because lack of hydrostatic pressure in the annulus; if
necessary annulus must be filled.

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Volume Density Top of Cement Excess Pump rate Displacement


Stage Fluid
m3 (sg) (m) Cement (%) lpm lpm
Chemical
±3.18 1.00 - - 954-1113
Wash 1590 – 795 -
Tuned 954-1113 477
1 ±15.9 1.26 - -
Spacer E+ 318 (last 3.2 m3
~ 150 above with CMT unit)
Tail Slurry ±16.9 1.75 20 795
MSIPC/DV

Chemical
±3.18 1.00 - - 954-1113
Wash
Scavenger 954-1113 1590 – 1272 –
±15.9 1.26 - -
Spacer 954-636
2
Lead 1 ±29.6 1.45 Surface 30 795 318 (last 3.2 m3
Lead 2 ±21.9 1.45 13 3/8” Shoe 0 795 with CMT unit)
100m above
Tail Slurry ±13.0 1.75 40 795
Tayarat

 Tail slurry of the first stage must be batch mixed to ensure same density in whole slurry volume.
 The well should be monitored closely for losses. The displacement rate should be reduced if
losses occur.

Note: Final volume and cement excess could be re-defined according to hole conditions while drilling.
 Composition
First Stage

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Second Stage

 1st Stage Cement Job Procedure

 Hold Pre-Job Safety Meeting (PJSM) with all personnel involved discussing complete cement job
execution and any hazard related to it. Ensure that process given in the pump efficiency is determined as
per drilling program.
 Rig up Halliburton high pressure discharge line. Set up T-connector and connect with both rig
pumps and cement unit.
 Connect Halliburton high pressure discharge line to plug container, fill up line with 1m3 of fresh water
and pressure test discharge line first to 300 psi for 5 minutes and 3000 psi for 10 minutes, or according
to ROO representative request.
 Pump a pre mixed Chemical Wash of 1.00SG ahead of cement slurries with approximate rate 954-1113
lpm
 Pump a pre mixed Tuned Spacer E+ of 1.26SG ahead of cement slurries with approximate rate 954-1113
lpm.
 Mix and pump 1.75 s.g tail cement slurry and pumped at approximate rate 795 lpm.
 Drop first stage shut-off plug in customer representative presence.

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 Displace plug with 1.6 m3 of fresh water at 954-1113 lpm.


 Pump displacement fluid. Slowdown rate to not more than 318 lpm in advance before first stage shut-off
plug will pass DV collar. Last 20 m3 reduce displacement rate to 318 lpm to observe plug bumping
pressure clear based on this volume and actual casing depth used. Pumping pressure increase
should be noticed as Top Plug lands on top of the float collar. If top plug was not bumped over-displace
not more than a half volume of the shoe track.
 Displacement volume must be recalculated before the job according to the actual depth and casing tally.
 Compressibility of the mud 0.079 m3 double check the value between Mud Engineer and company man.
 Land the plug with 500psi above final displacement pressure. Shut down displacement. Hold pressure
for 5 min and report to Customer representative final displacement pressure.
 Perform casing pressure integrity test and record volume.
a) If float valves do not hold pressure and the well is still back-flowing, check floats again.
b) If floats do not hold, pump again returned/received volume; bleed off pressure and recheck float
equipment. If not holding, close valve and WOC.
 Screw off cap from plug container. Drop free-fall opening plug. Close top plunger on the cementing plug
container in customer presence. Make sure that plunger is closed. Fix plunger. Install top closing plug.
Screw on a cap onto plug container.
 Estimate time for free fall plug landing on top of MSIPC/DV tool. Usually the velocity takes 60 – 120
m/min.
 In case a hydraulic MSIPC/DV tool is used and plug is bumped, increase the pressure to inflate the packer
and open DV. Prepare for contingency to open MSIPC/DV tool mechanically.
 After opening MSIPC/DV ports do not remove the cement plug container and circulate cement out as
soon as possible and monitor returns & record the fluid volume received on the surface. Circulate not
less than 2 bottoms up
 Wait on cement based on UCA results (minimum 500 psi compressive strength). Meanwhile continuously
circulate with 4 – 5 bpm (635 – 795 lpm).

 2nd Stage Cement Job Procedure

 Mud Conditioning is important for proper mud displacement YP<18 (lbs/100 ft2), PV<20 (Cp),
FL<15 (cc/30min) are recommended. Insufficient mud conditioning / hole-cleaning may result
in channeling, bridging and poor cement bond.
 Flush treating lines with fresh water, pressure test 2” cement line at 4000psi for 10 min.
 Pump a pre mixed Chemical Wash of 1.00SG ahead of cement slurries with approximate rate 954-
1113 lpm
 Pump a pre mixed Scavenger Spacer of 1.26SG ahead of cement slurries with approximate rate 954-
1113 lpm.
 Mix and pump continuously 1.45 s.g lead 1 cement slurry “on the fly” with approximate rate 795
lpm.
 Mix and pump continuously 1.45 s.g lead 2 cement slurry “on the fly” with approximate rate 795
lpm.
 Mix and pump continuously 1.75 s.g tail cement slurry “batch mixed” with approximate rate 795
lpm.
 Drop top closing plug in customer presence. Make sure that plug was dropped.
 Displace the closing plug with 1.6 m3 of fresh water
 Pump displacement mud. Last 3.18 m3 decrease rate to observe plug bumping pressure.
 Bump closing plug on closing sleeve with ~610-650 psi above plug landing pressure.

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 Displacement volume will be calculated before the job according to the actual conditions and
casing tally.
 Close MSIPC/DV by pressure up slowly by steps of 500psi.
 Bleed off pressure and monitor the volume of returned displacement fluid to make sure that
DV ports are closed.
 Conduct casing pressure test according to drilling program.
 Bleed off pressure and measure returned volume.
 WOC based on UCA results.

If the DVT fails to open, refer to the following decision tree to open the DVT mechanically:

15.13 Jetting Wellhead


1. Examine the 13 ⅝" nominal wash tool (Jetting Tool), verifying the following:
 The threads are clean and undamaged.
 The wash ports are clean and unobstructed.
 Make sure that Jetting Tool when working is going to be lined up to a clean water tank.

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2. Orient the wash tool with the 4½" IF (NC50) box connection up.
3. M/U a joint of 5" drill pipe to the top of the 13 ⅝" nominal wash tool (Jetting Tool).
4. Verify all tie-down screws in the entire system are fully retracted from the bore - the uppermost tie-
down screws protrude at least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD
of the spool body.
5. RIH with the wash tool, land gently onto the top of the casing hanger and then pick back up and mark
the landing joint as per the procedure before rotating approximately 1".
6. Mark the pipe even with the rig floor. Don’t allow the mark on the pipe to pass below the rig floor.
7. Open the wellhead CHH and UCS side outlet valves.
8. Pump fresh water through the wash tool at the same time rotate and reciprocate the tool very slowly,
taking returns through the open wellhead CHH and UCS side outlet valves.
9. To flush the BOP stack rotate and pull back the tool but do not let it come out of the annular. Rotate and
run back down till clear returns are observed at the outlets but do not go past the mark made
previously.
10. After the returns are clear with no debris, stop rotating and pumping, let fully drain before POOH.
11. Do not pump mud or drill water through the wash tool as this could plug the ports of the wash tool, fill
the pack-off bushing void with solids, or worse case cause problems retrieving the wash tool.
12. Shut down the pumps, drain the stack, close the wellhead CHH and UCS side outlet valves and retrieve
the wash tool.
13. L/D the wash tool per Cameron engineers instruction.
Line up trip tank to the annular valves in the Casing Head. After required WOC fill the annulus between 13 ⅜”
and 9 ⅝” casing strings. Record the volume taken to fill the annulus up to GL. Calculate TOC in 13 ⅜” x 9 ⅝”
annulus based on this volume and report in Daily Drilling Report.

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15.14 Installing 9 ⅝” Casing Hanger / Pack-Off


1. Examine the pack-off support bushing, verifying the following:
 The bore is clean and free of debris.
 All threads are clean and undamaged.
 All elastomer seals are in place and undamaged.
 Two alignment pins are installed securely to the top ID of the bushing.
 Wipe the ID of the ‘P’ seals and the OD of the dovetail seals with light oil.
2. Examine the pack-off support bushing running tool, verifying the following:
 The bore is clean and free of debris.
 All threads are clean and undamaged.

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3. Remove the spools from the one of the side outlets on the Casing/Tubing spool.
4. P/U two stands of 5"HWDP or other tubular with an equivalent weight and hang in the rotary table
(approximately 6,000 lb is required underneath the pack-off support bushing in order to pull the support
bushing into the head).
5. P/U the support bushing running tool and M/U to a joint of 5" drill pipe.
6. M/U the support bushing running tool to the pack-off support bushing with a left hand rotation of
approximately 6 - 7 turns, then back-out the running tool by ⅛ right hand turn for easy retrieval of the
tool. Count and record the number of turns to make up the thread.
7. M/U the entire sub assembly to the two stands of 5" HWDP hung off in the rotary.
8. Verify all tie-down screws in the entire system are fully retracted from the bore - the uppermost tie-
down screws protrude at least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD
of the spool body.
9. Identify the scribe line located within a half moon groove of the support bushing; this is the depth
reference for correct space-out. The exact space-out will be: distance from upper face of the wellhead
UCS flange to the rig floor (measured and recorder earlier) ± 79.27 cm. Mark the support bushing sub
assembly with 1 meter marks starting from the depth reference on the support bushing. The last 1 meter
should be marked out in 10 cm intervals.
10. Lower the assembly through the 13 ⅝" BOP stack and wellhead UCS until the support bushing lands on
the casing hanger.
11. Using the dimension previously recorded verify the pack-off has landed properly.
12. A visual verification confirming that the pack-off support bushing has landed is also available. After
ensuring no pressure has built up, remove the bull plug from the wellhead UCS side outlet valve, and set
aside in a clean environment. By peering into the outlet in the wellhead UCS side outlet valve a half
moon profile with a painted white line should be clearly visible and aligned with the outlet if the pack-off
is properly landed. The Cameron engineer and DSV are to verify correct landing. Once satisfied that the
pack-off is properly landed the bull plug should be re-instated into the wellhead UCS side outlet valve.
13. Fully run in the lower most tie down screws of the wellhead UCS in an alternate cross pattern until
refusal - the lowermost tie down screws protrude ±4.47" from the OD of the spool body when fully run
in.
14. Energize the ‘P’ seals on the wellhead CHH bottom flange as per Cameron engineer’s instructions - this
will involve plastic injection via the two plastic injection ports on the wellhead UCS. The DSV and rig
engineer and Cameroon, should ensure that the ‘P’ seal energization will be tested to (5000 psi).
15. Locate the lower test port (beneath the plastic injection port) on the wellhead UCS, and remove the
fitting. Test the flange connection to the same pressure as that used to energize the ‘P’ seals for 10
minutes with a test pump. Once a satisfactory test has been obtained, bleed off all pressure, remove the
test pump and reinstall the fitting.
16. Release the pack-off running tool by a minimum of 6 right hand turns to release it from the pack-off and
POOH with the running tool. Use the same number of turns to release the running tool as those used to
make-up the tool.
17. Do not remove the pack-off running tool until a good test has been performed on the ‘P’ seals - re-
instating the pack-off running tool into the pack-off can be extremely difficult, and usually results in
galling the threads.
18. Clean, grease and store the running tool per Cameron engineer’s instructions.
DSV and Cameron Engineer are to supervise the whole washout and installation operations. Wellhead
pressure test (with chart recorder) is to be undertaken by Cameron.

19. Change the upper 9 ⅝" casing rams to 4 ½” - 7" Variable Pipe Ram (VPR) and pressure test same.

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Flange / Casing Collapse Resistance / Rated Working Pressure (psi)


13 ⅝", BX-160, 5 Kpsi 5,000
9⅝", 47 ppf L-80 4,760

Installation of the 9 5/8" Pack-Off Support Bushing

Pressure Testing 13 ⅝" BOP


1. Examine the 13 ⅝" BOP test plug by following:
 Elastomer seal is in place and undamaged.
 All threads are clean and undamaged.
 Pipe plug is installed.

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4 1/2" IF Box (NC 50)

WQ Seal

13 5/8" BOP test


plug

4 1/2" IF Pin (NC 50)

2. Orient the tool with the pin connection down.


3. Make up a joint of 5" drill pipe to the top of the test plug.
4. Cameron engineer to wipe the WQ seal of the test plug with a light coat of oil or grease.
5. Ensure the uppermost tie-down screws of the wellhead UCS are fully retracted from the bore - the
uppermost tie-down screws protrude at least 5.13" from the OD of the flange when fully retracted.
6. Open the side outlet valve on the wellhead UCS.
7. Slowly lower the test plug through the 13 ⅝" BOP until it lands on the pack-off bushing support
assembly.
8. Close the 4 ½”-7” VBRs and pressure test the same as follow:
a. Annular and upper VBR with 7” pipe
b. UPR and LPR with 5” pipe
9. Test the 13 ⅝" BOP as per Section 10.4 BOP Equipment Pressure
10. Monitor the open outlet on the wellhead UCS while testing the 13 ⅝" BOP, as this will indicate a bypass
of pressure at the test plug.
11. After a satisfactory test, release trapped pressure and opens the VBRs rams
12. Retrieve the test plug slowly to avoid damage to the seal.
13. Close the side outlet valve on the wellhead UCS.

Installing Upper Wear Bushing

1. P/U the upper wear bushing and verify the followings:


 The O-ring seals are in place and undamaged.
 The bore is clean and free from debris.
 The running threads are clean and undamaged.
2. P/U the wear bushing running tool and verify the followings:
 The bore is clean and free from debris.
 The running threads are clean and undamaged.

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3. Ensure wear bushing running tool is oriented properly with the running threads (double lead pin) down
and the 4½" IF (NC50) box up.
4. Lower the wear bushing running tool onto the upper wear bushing and rotate the tool to the left until
the thread jump can be felt, after which turn to the right one full turn, or until a positive stop.
5. Verify all tie down screws in the wellhead UCS are fully retracted - the uppermost should be protruding
5.13" when fully retracted from the bore. Cameron engineer to verify to DSV that this has been done.
6. Slowly lower the wear bushing running tool and wear bushing assembly through the 13 ⅝" BOP stack
and into the wellhead UCS until it lands on the pack-off support bushing.
7. Tighten only two (180° apart) of the lowermost tie down bolts on the wellhead UCS. Once tightened the
tie down bolts will protrude by approximately 4.74”.
8. Remove the wear bushing running tool from the wear bushing by rotating the drill pipe to the left one
full turn, or thread jump can be felt, and then lift straight up.
9. POOH with the wear bushing running tool and L/D same.

16.0 8 ½” HOLE SECTION (2037mMD – 2498mMD)


16.1 Drilling Risk and Mitigation
Risk Severity Formation Mitigation

Medium Mishrif - Ensure LCM material is available at rig site, adding


Well Control (Losses) LCM on active mud system as per mud program.
High Shuaiba - Ensure LCM material is available at rig site, adding
LCM on active mud system as per mud program.
- Ensure to enter in Tanuma formation with mud
density 1.22 sg.
- Low-Energy Drilling Operation (LEDO), pressure
cycling and mechanical agitation of the wellbore
facilitates washout of the shale.
Wellbore instability o Minimize reaming while drilling shale section.
(Shale Sloughing) - Maintain mud properties taking care to ensure
High Tanuma/ KCL and asphalt and Glycol concentrations are
sufficient. Avoid the build-up of excessive low
Washout gravity solids by use of centrifuge, mud cleaners,
and fresh mud additions.
- Avoid all directional work “slide mode” in
Tanuma, Mishrif and Rumaila.
- Pump 1 bridging sweep each stand while drilling
the Tanuma as per the 8 ½” mud program.

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- Pump hi-dens/Hi-Vis sweeps to clean the borehole


as required.
- Ensure to have flow rates at high end to provide
better borehole cleaning.
- Keep strong inhibition properties. Tight filtrate
(API Filtrate < 3 cc, HPHT < 8cc), use N-DRIL HT
PLUS if needed.
- Pump reinforcing sealing/bridging pills (pump 2
m3 every 2 hours).
- Raise MW if needed (step by step by a 0.02 SG on
detecting/observing more than 10% cavings by
weight).
- Before connection, wash up and ream down one
single each stand drilled.

Stuck Pipe - Minimize connection time & control MW.


High Mishrif - Increase flow rate to erode filter cake & spot
(Differential)
Barolube and let it soak in case of occurrence.
- Reduce WOB, P/U off bottom as quickly as
possible, spin bit just off bottom with high RPM
(70 on surface) and high flow rate (2100 lpm) for
10 mins.
Bit Balling, Hole - Circulate until shakers clean prior to connections.
Medium Whole section
cleaning/ Pack off If the hole cleanness in doubted, circulate extra
time or use weighted pill, Low Light/Hi weight pill.
- Avoid high instantaneous ROP & need sufficient
flow rate (Run DFG simulation).
- Pump detergent pill / nut plug sweep.
Treatment mud system with Lubricant (BAROLUBE
Low ROP / High Torque High Whole section
GOLD SEAL, GEM GP, STEALSEAL)

Casing Hanger not - During 1st check trip with drilling BHA, if fill found
High TD on bottom, call office to discuss if need to drill
landing
additional rat hole on 7” casing (5m below shoe).

16.2 Preparation
1. Confirm that 165.1 mm (6 ½”) liners are installed in the mud pumps and check the settings of the safety
relief valves. Mud pump relief valve should be set at 80% of max pressure rating for the pump liners in
use (Pressure rating 6 ½” liner: 3980 psi). Double check with HAL Superintendent Relief valve setting
value considering well TD.
2. New and fresh mud will be used to drill this section.
3. Make sure there is No Barite to be used as weighting materials for this section to avoid reservoir
formation damage. As per fluid proposal will use CaCO3 (F/M) or BARACARB.
4. Install shale shaker screens as per mud program.
5. Ensure that all drill string components are inspected, cleaned, measured and drifted before pick up. The
assistant driller should have an accurate record of all measurements.
6. Ensure that sufficient additional 5" drill pipe to reach section TD plus an additional two stands in the
derrick.

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7. Ensure that there is a needle valve and pressure gauge installed on the side outlet of the wellhead CHH.
This will ensure that the pressure can be monitored within the 9⅝" x 13⅜" annulus, and as such will give
confirmation that the cementation of the 9⅝" casing has been successfully performed.
8. Before PU the motor, ensure that its handling & operation guidelines are available.
9. Keep a back-up for the mud motor at all times.
10. If stage collar/MSIPC tool has been used, make sure and re - confirm with office that these are PDC
drillable. If it not PDC drillable, then stage collar/MSIPC tool will be drill with Tricone bit.
11. Arrange for Gyro tool and Engineer

16.3 8 ½” Hole Drilling Operations


1. Well TD criteria for 8-1/2” hole is 50m below top of Rumaila formation at 2498 m TVD / 2421 m MD.
1. Hold PJSM.
2. P/U 8 ½” directional BHA as per BHA program. Set bend housing of the motor at 1.50 deg (ensure mud
motor arrive to rig with 1.50 setting bent housing from base).
1. RIH the 8 ½” BHA. Wash down the last stand and tag DV/MSCIP tool.
2. In case of DV tool, drill out with parameters:
 Flow rate: 1700 lpm, WOB: 4 – 10 Klb, RPM: 50 – 60. Circulate to clean hole.
6. In case of DV tool was with MSIPC with mechanical DV tool, drill out with parameters:
 Flow rate: 1700 lpm, WOB: 2 - 5 Klb, RPM: maximum 20. Circulate to clean hole.
Note: Ensure Drilling Superintendent approves drill out parameters before start drill out operation
7. Continue RIH 8 ½” BHA, wash down the last two stands and tag baffle plate, record depth in the DDR.
Take in consideration the reference section 6.6 of this program, Offset Well Locations, and section
Distinct Permeable Zones, and then check the status of offset injectors with the ROO Drilling
Superintendent and ROO TK TL to ensure wells are shut in as required.
8. Drill out baffle plate, cement, float collar and shoe track to 5 m above the shoe with parameters: Flow
rate: 1600 - 1700 lpm, WOB: 4 - 10 Klb, RPM: 50. Perform Choke drill prior to drill lout shoe.
Note: After drilling baffle adapter if observed soft cement, stop & consult with office prior
proceeding with the casing pressure test
9. Circulate for cleaning.
10. Rig up cementing lines & test same to 3,000 psi / 10 min.
11. Pressure test 9 ⅝” casing against 5” DP to 1,500 psi for 30 min & record the pressure chart.
12. Perform a Choke Drill before drilling out the 9 5/8” shoe.
13. Drill out the 9 ⅝” Casing Shoe and 3 m of new formation with low flow rate and RPM
14. Prior to mix the new fluid and before the displacement, ensure all mix lines and pits are cleaned and
flushed with fresh water.
 Clean under shakers, shaker boxes and flow line. The trough need to be flushed and cleaned with
water, to ensure that the fluid for the 8 ½” hole stays clean and not get contaminated with old fluid.
15. Circulate borehole clean and displacement with new KCL polymer mud of 1.20 sg
16. Pick up the drilling BHA inside 9 5/8” casing.
17. Perform FIT to 1.5 sg EMW for 30 min using cement unit and record the pressure chart as per procedure
on appendix 18.14 A14. Report the MD and TVD of 9 5/8” casing shoe in DDR.
18. Resume drilling through Sadi, Tanuma and Khasib formation using the following parameters:
 WOB: 10 - 20 Klb
 Flow rate: 1,700 - 2,400 lpm
 Rotation: 40 - 70 rpm
 Differential pressure: 200 – 350 psi
 Before entering Tanuma formation, circulate one bottom up, complete mud treatment & adding
anti balling on mud system to avoid bit balling due to clay/ Marl formation. If significant or
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unexpected drop in ROP, reduce WOB, P/U off bottom as quickly as possible, spin bit just off
bottom with high RPM and high flow rate for 10 mins. Prior entering Tanuma formation, mud
weight must be 1.22 sg.
 Continue drilling ahead monitoring shakers carefully; if shale Cavings occurs (more than 10%),
discuss with Halliburton office. Possible solutions: gradually optimize/increase mud weight step
by step as hole condition dictates, use the necessary chemicals to enhance inhibition with KCL and
Salt as per drilling fluid program.
 Pump hole cleaning pills as needed to improve hole cleaning.
19. Drill pipe screen must be used while drilling, tripping in the hole and when filling pipe to break
circulation. Make sure to remove DP screen prior to tripping in string.
20. Depending on hole condition, Prior to entering Mishrif formation, circulate hole clean. Perform wiper
trip to 9 ⅝” casing shoe if required.
21. Continue drilling in Mishrif formation to well TD at 2498 m MD using the following parameters:
 WOB: 10 - 20 Klb
 Flow rate: 1,800 – 2,250 lpm
 Rotation: 50 - 80 rpm
 Differential pressure: 200 – 350 psi
o Ensure NO SLIDING in (any shale) and avoid keeping string static in Mishrif formation due to risk of
stuck pipe [differential pressure].
o Time to take surveys is 4 min as maximum. If is necessary to slide, slide 5m and rotary for 5m more
up to complete or drill the stand, giving a chance for hole cleaning. Take survey with 1 joint off-
bottom after cleaning hole by reciprocating string one complete stands.
o Before connection, wash up and ream down one single or full stand (according to well conditions)
each stand drilled.
o In the reservoir, make sure DO NOT USE BAROFIBRE as a bridging material /sweep pills.
o Pump 3 m3 Hi – Vis pill and pump 2 m3 of bridging pills to seal micro fractures within the shale
sections if it deem necessary.
o If torque increases, add 1-3% BAROLUBE GOLDSEAL/ to whole system (if needed – Need green
light from Baroid TP).
o Circulate one bottom up to check top of Lower sand member as per ROO geologist requirement.
o Pump 3 m3 Hi-Vis pills as required to keep hole clean and observe torque values during connection.
o P/U off bottom. If over-pull is more than the value recorded for the previous connection then return
to bottom, and bring rotation back up to the value used for drilling the stand.

22. At section TD, circulate hole clean with minimum 3 bottoms up.
23. Conduct flow check and perform wiper trip to top of Zubair or as hole conditions dictates. RIH back by
ream down any tight spot and wash down with circulation at (1900 lpm) for last 3 stands from bottom. If
fill found on bottom, call Drilling Superintendent to discuss if additional rat hole require for
accommodating 7” casing shoe placement.
24. At bottom, if more than 10% caving are observed, consult office to increase the MW.
o Drop Gyro survey prior to POOH to surface. However, this operation will be depending on hole
condition during the wiper trip. If hole condition does not allowed to run gyro survey, Gyro run
will be performed inside 7” casing (refer 16.14. 7” cased hole log)
Note: Gyro has been dropped from the LSTK requirement. If MWD surveys fail field acceptance criteria
for any reason then a north seeking gyro system must be deployed at TD.
25. Perform flow check and POOH to surface for running 8 ½” OH wireline logging. Spot Hi-Vis pill on
bottom prior to run wireline logging.
26. Once wireline logging has been run; perform wiper trip to run 7” casing.

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16.4 8 ½” BHA Program

16.4.1 Directional BHA

Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 8 ½” PDC Bit 6.50 3.00 8.50 - 4 1/2” REG P
7” Sperry Drill Lobe 7/8 –
1 7.5 stg, 1.5 BH With Sleeve 7.00 3.00 8.125 4 1/2” REG B 4 1/2” IF B
8 1/8”*
1 Float Sub 6.75 2.75 6.75 4 1/2” IF P 4 1/2” IF B
1 8 3/8” String Stabilizer 6.60 2.25 8.375 4 1/2” IF P 4 1/2” IF B
1 6 ¾” NMDC 6.75 2.80 4 1/2” IF P 4 1/2” IF B
1 HOS MWD 6.90 2.80 4 1/2” IF P 4 1/2” IF B
21 ea 5” HWDP 5.00 3.00 4 ½” IF P 4 ½” IF B
1 6 ¾” Drilling Jar 6.87 2.75 4 ½” IF B 4 ½” IF B
3 ea 5” HWDP 5.00 3.00 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.28 6.63 4 ½” IF P 4 ½” IF B
* Size of stabilizers to be confirmed prior to RIH 8 ½” BHA depending on distance to plan.

16.5 8 ½” Bit Program


Vendor Bit Status Nozzles*
Bit Size Bit Type IADC Remarks
Name
8 ½” HDBS MMD65R M323 Primary New 6x14
8 ½” HDBS MMD65R M323 Back up RR 6x14
*The final nozzles configuration will be define prior to run in hole depending on BHA

16.6 8 ½” Directional Program


 Hold section from 2037mMD/1968.48mTVD to 2050.95mMD/1981.49mTVD
 Drop section from 2050.95mMD/1981.49mTVD to 2218.52mMD/2143.72mTVD with drop rate of
2.6°/30m dogleg to drop to 6.64° Inclination and 52.85° azimuth.
 Hold section from to 2218.52mMD/2143.72mTVD to 2498mMD/2420.80mTVD well TD (50m inside
Rumaila formation).

Take survey every stand drilled or as per DD requirements.

16.7 Mud Program - KCL Polymer for 8 ½” Section


Funnel YP API FL
MW * MBT LGS KCL
Visc. PV (cp) (lb/100 pH (ml/ 30
(sg) (ppb) % (%)
(sec/qt) ft2) min)
1.20 – 8.5 –
40-60 ALAP 20-28 ≤5 ≤6 3-5 ≤3
1.24** 9.5
*In case of NMR logging tool will be used max Chloride content < 100 kgm/l.
** Maximum Mud Density must be 1.23 sg, only 1.24 sg as contingency.

- KCl/GEM GP polymer (Barite free) will be used to drill this section.


- Hardness as Calcium (Ca++) ≤ 400mg/l in case of fresh water will be used for mixing mud. If high
Hardness of water (rig water), try to keep Ca++ ≤ 1000 mg/l
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- KCl concentration: Enter Tanuma with 5% KCl, and keep same well section TD.
- Prior running NMR Log, a pill with low salinity (∼ 7m3, Cl-: < 40,000 mg/l, MW: 1.22SG) will be spotted to
cover Mishrif.

Mud Weight Plan


Start the 8 ½” section with 1.20 sg, then maintain the weight through Sadi & Tanuma and gradually increase
mud weight step by step by 0.02 sg up to 1.23 sg using sized calcium carbonate as a weighting & bridging
material, it will help to increase the hoop stress of the depleted Mishrif. Evaluate to increase mud weight above
the values mentioned depending on hole conditions (Discuss with office before raising the mud weight).
Always keep moving the pipe to avoid differential sticking at Mishrif, reduce as much as possible connection
times. Record and report any excessive over pull values after connections.
Mud maintenance
The hole will be displaced by new mud after drill out cement using an inhibitive KCl Polymer mud system
Prior to mix the new fluid and before the displacement, ensure all mix lines and pits are cleaned and flushed
with fresh water. Clean under shakers, shaker boxes and flow line. The trough need to be flushed and cleaned
with water, to ensure the fluid for the 8 ½” hole stays clean and do not get contaminated with old fluid.
Use CaCO3 (F/M) or BARACARB as weighting materials, DO NOT USE BARITE in the 8 ½” hole section.
Principal inhibition is achieved by addition of KCl, as source of K+ ions. Cuttings integrity will be achieved
primarily by the use of 5 % KCl and additional inhibition by GEM GP/BXR L at 3%v/v, EZ MUD PHPA at 1.5- 2.85
kg/m3 and the use of BAROTROL PLUS at 8.57 – 11.4 kg/m3. Closely monitor the MBT as it will be the main
indicator of a proper inhibition.

Therefore it is important to constantly check the K+, and treat as required to maintain a constant level. Do not
allow the KCl level to carry on depleting without treatment at any time, it will compromise the hole stability.

Remark: Depending on type of EZ-MUD used:


 If EZ-Mud Liquid: Maintain 1.5 Kg/m3 as minimum EZ-MUD concentration especially while drilling clay.
 If EZ-MUD DP powder: 0.54 Kg/m3 (1.2 ppb)

BAROTROL+, Baroid’s dispersible asphalt will provide extra inhibition to the shale formations. BARATROL +
performs through a physical mechanism by coating or plugging ``sealing`` the micro fractures of shale’s and
limiting pore pressure penetration.

KCL Concentration During drilling operations, shale cuttings should be monitored periodically, consider that if
the concentration of KCl in the system insufficient, shale cuttings will lose their integrity and will be soft and
mushy. KCl 5 % recommended during drilling this section.

Filtrate Control
• Keep tight filtrate API ≤ 3 ml/30min, by using PAC L/DEXTRID LTE, BAROTROL PLUS. Additional treatment can
be done with BDF-690 if required.
• Avoid thick mud cake by controlling fluid loss and solids. Continually refresh BARACARB/CaCO3 for weighting
and bridging.

If caving countered while drilling (Tanuma), use cleaning pills as follows:

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 If caving shale observed, add additional shale stabilizer (GEM GP and BAROTROL PLUS) and maintain the
concentration of KCl. Decrease the API Fluid Loss to < 3 ml. Discuss treatment options and further
density increase with Baroid Technical Professional and Well Site Supervisor and Drilling Superintendent.
 If caving starts, addition of KCl will not help. Pump shale sealing materials for sealing the micro fractures
and add BARACARB (5/25).
Is important to constantly check the K+, and treat as required to maintain a constant level. Do not allow the KCl
level to drop without any treatment as it will compromise hole stability.
Once casing on bottom, circulate shakers clean, and then reduce mud rheology (YP) to ∼ 18-19 lbs/100ft2 using
low rheology mud and thinner (THERMATHINE).

16.8 8 ½” Logging Program


Hole
Minimum Services Intervals Comments
Size
While drilling phase, 9-5/8” Casing Real time
GR from MWD
shoe to TD

GR-RES-SP Run #1:


Oriented CAL (incl & azi), SP,
from TD to 50m in CSG RWCH-SP-GR-IDT-ICT-DLL-
Resistivity (Multiple DI).
MSFL

Run #2:
GR-NEU-DEN-DSL
RWCH-GR- DSNT-SDLT
Neutron, Density from TD to 50m in CSG
Run 1 and 2 can be
combined.
Run #3:
RWCH-GR-MRIL
*NMR (MRIL) acquisition
8 ½” OH parameters;
Nuclear Magnetic Resonance* GR-NMR Mode: D9TP128C
Mishrif: +/-20m top & bottom Low salinity pill to be
spotted across Mishrif.
Ditch magnet to be installed
on shakers header boxes to
remove any metal shaving /
debris.
Run# 4:
RWCH-GR-RDT
*10 stations to be
GR-WFT determined on log results
Formation Pressures*
Mishrif: MA, MB1 & MB2 from Run 1 and NMR
by ROO Ops Petro. Perform
NMR prior to pressures.
*Include Oval pad on RDT
Circumferential Bond Log, VDL,
9 5/8” UCET-CBL-VDL-GR-CCL Run# 5:
GR, CCL
CH Shoe 9 5/8” to surface GR – CCL - CBL VDL - CAST
(Ultrasonic Cement evaluation)
Note: Wiper trip is required whenever the sign of hole condition dictate while conducting wireline logs.
*Requirements by ROO
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 R-602: Imaging tool got differentially stuck (in the USM) due to high differential pressure exercised to
stabilize the well. Higher risk of getting the tools differentially across the depleted and deviated Mishrif.
MW to be applied based on Geomechanical and wellbore stability requirement.
 If it was not run after drill out DV/MSICP tool till 5m above 9 5/8” shoe (refer to section 16.3, point 11 of
this 8 ½” section)

Note: If UCET-CBL-VDL 9 5/8” log does not meet the ROO zonal isolation criteria for cement bond
behind the casing, ROO will notify Halliburton if it’s required to prove the existence of zonal
isolation between Dammam & surface, by performing an injectivity test (pressure up) in 9 -
5/8” x 13 3/8” annulus. The test will be performed with +- 350 - 500 psi (Do not exceed the
shale gradient fracture pressure assuming water the gradient is 1.02 sg as gradient behind
the casing). Final delivery of logs for entire well is within 7 days from last log been recorded.

DO NOT spot big volume of Hi-Vis pill on bottom during wiper trip prior to run 7” casing. DSV needs
to discuss this requirement with office.

16.9 7” Casing Information (Setting Depth: ± 2496m)


7" Casing-Pipe
OD Grade Weight Wall ID (in) Drift Collapse Burst (psi) Yield
(in) lb/ft Thickness (in) (in) (psi) strength (klb)
7 L80 29 0.438 6.184 6.059 7,030 8,160 676

7" Production Casing – Connection


Connection OD ID Collapse Burst Yield Make-up Coupling
(in) (in) Rating Rating Strength Loss Length
(psi) (psi) (Klb) (cm) (cm)
Vam Top 7.644 6.325 7,030 8,160 676 15.67 37.86
Minimum Make-up Torque (lb-ft): 8,460
Optimum Make-up Torque (lb-ft)*: 9,400
Maximum Make-up Torque (lb-ft): 10,340
*Use optimum make-up torque.

No. Casing Accessories Accessories Placement


1 Bow Centralizers 2 bow/joint for the first 3 joint, 1 bow/3 joints up 9-5/8” shoe.
2 Positive Centralizer 1 bow/3 joints inside 9-5/8” casing up to 1000m.
3 Centek Centralizer As per centralization displacement simulation
Note: The final centralizer program will be defined based on actual well trajectory and hole condition.
Preparing to Run 7” Casing
1. M/U the cement head assembly. The DSV is to witness both the M/U of the cement head and the
cement wiper plugs installation before commence cementing operation.
2. Ensure the casing tally is properly planned so that 7” casing shoe is 2-3 meters off bottom, as per ROO
standards.

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3. Ensure sufficient 7" Vam Top 29 lb/ft L-80 pup joints are available to space-out the 7" string so that there
is a maximum rat-borehole of 2-3 meters beneath the casing shoe once the mandrel casing hanger is
landed.
4. Ensure that the two markers pup joints are part of the tally; one in Upper Shale and one in Top Mishrif
5. Ensure every pin and box protector has been removed, the connections cleaned, inspected and doped
and the protectors re-installed at least 24 hours prior to pick up. Note: Refer to the guideline for cleaning
the casing/tubing threads and visual thread inspection at the rig site, given in Appendix 18.9 A8 −
Rig-Site Guidelines for Cleaning and Visual Inspection of
6. Final cement program must be checked & discussed by the drilling engineer, DSV & cement engineer at
the rig site.
7. Ensure that there are sufficient amount of centralizers on location to achieve over 80% stand off as per
centralizer program in order to reach cement isolation in reservoir.
8. Use a solid 6.059" casing drift for every joint of casing prior to running, (including pup-joints). The DSV
should physically check and confirm the OD of the casing drift.
9. NOTE: Any joints that cannot be drifted should be clearly marked as such and set aside so they are not
accidentally RIH.
10. Make sure that the wear bushing is taken out of the wellhead.
11. Ensure that the Cameron Engineer has verified the condition of the mandrel casing hanger by checking
the following critical elements: The bore is clean and free of debris, all threads are clean and
undamaged, and the neck seal areas are clean and undamaged.
12. Cameron requires 48-hour notice for equipment and 36-hour notice for an Engineer. Ensure ROO WSL
is informed Cameron has been called out.
13. Ensure that the required crossovers are made up to the mandrel casing hanger.
14. Ensure the X-over from 7" casing to 5” drill pipe (7” Vam Top P x NC50 (4 ½” IF) B is available on the rig
floor.
15. Ensure the circulating head (7” Vam Top Pin x 2” 1502 WECO) available on rig floor.
16. Ensure the casing ram test X-over (NC50 (4 ½” IF) P x 7” BTC B) and 7” casing X-over (7” BTC P x Vam Top
B) available on rig site.
17. Run Centralizers as per centralizer placement program (depending on caliper log).
18. Confirm that the trip sheet to be used during RIH for casing string.
19. Ensure all Chiksans, valves and the cement unit has valid certification.
20. Ensure to conduct pump efficiency (both rig pump) before conducting cementing operation.
Retrieving Upper Wear Bushing
1. Hold PJSM with all relevant personnel.
2. P/U the wear bushing retrieving tool (complete with saver sub).
3. M/U the wear bushing retrieval tool assembly to a joint of drill pipe.
4. Slowly lower the 13 ⅝" nominal wear bushing retrieving tool assembly into the upper wear bushing.
5. Rotate the retrieving tool to the left until the thread jump can be felt.
6. Slack off all weight to make sure the retrieving tool is down.
7. Rotate to the right one full turn or to a positive stop to fully engage the wear bushing.
8. Verify all tie-down screws are fully retracted from the bore - the uppermost tie-down screws protrude at
least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD of the spool body.
9. Retrieve the lower wear bushing with a straight vertical lift.
10. Clean, grease and store the running tool and wear bushing.
11. In case no VBR is installed, change 5” pipe rams to 7” casing rams and test bonnet as follow:-
 Run 13 5/8” Test plug on bottom, x-over from 4 ½” IF (NC50) to 7” BTC then 1 joint of 7” casing.
 Set test 13 5/8” test plug on CHS by slack off 10 Klbs, close casing ram against casing joint.
 Test casing ram to 300/2500 psi for 5/10 min through kill line. Bleed off pressure and Pull 13 5/8”
test plug to surface.

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16.10 Running 7” Casing


1. R/U the casing running equipment. (Note: Run 7” casing using 250T Side door elevator and hand slip,
don`t under any circumstances overpull 7” casing more than 400 Klbs).
2. P/U the 7" float shoe and shoe track joint with pre-installed spring bow centralizer.
 Make sure the borehole is full with mud. Check shoe joint is working properly by filling up the first
joint with mud, pulling up so that the shoe is just below the rotary table and check the shoe is
draining - wait until the joint no longer drains. Run the joint back in the borehole, wait for 30
seconds and check the joint has not filled by picking up again and ensuring no further mud drains
from the shoe. If the shoe doesn’t drain or does fill up again, pick up the back-up one.
 P/U the intermediate shoe track joint and make it up to the 7" shoe track joint.
 A third shoe track joint will be discussed with client if deemed necessary.
 P/U the 7" float collar and float collar joint and M/U same.
 All Shoe track connections are to be thread locked – see yellow arrows on schematic below.
 Check complete shoe track assembly is working properly by filling up the first 3 joints with mud and
repeating the float checking process.
 Perform simulation Surge and Swab and stablish parameters to casing running.
 Placement of Pup/Short joints in the 7” Casing completions in the top of the reservoirs.
 Install a 3m-5m pup joint at the top of the reservoir as follow:
o Mishrif reservoir (Mishrif wells): The bottom of the pup joint should be located in the depth
range from 5 to 20m below the top of Mishrif.
Note: The length and the bottom of the pup joint Measure Depth, as well as TVDSS, should
appear in the Well files, (DDR and Handover document), the End of Well Report and the
Completion Diagrams.
3. Continue RIH 7" casing to 9 ⅝” casing shoe considering the following guidelines:
 Fill the casing with mud every 3 - 5 joints, circulate mud as borehole conditions dictate and record all
parameters and activities in the DDR.
 Use computer monitored torque system, to control amount of torque applied to make up the
connection to the optimum torque value (9,400 lb-ft) for the 7”, 29.0 lb/ft casing. The graph should
flat line at optimum torque value.
 Use Lube-Seal compound with all casing joints.
 Break circulation at every 500 m for 10 min. Check the mud return & report it for any anomalies.
 Check casing weight according to the Casing Running Chart.
4. Break circulation & circulate one bottom up at casing shoe (start mud pump slowly). Record circulation
pressure & flow rate.
5. Continue RIH 7” Casing to bottom considering the following guidelines:
 Casing Weight, Drags Weight and avoids push down Casing joint.
 Limit the running speed to 5 minute per joint (slip to slip) while the casing is being run inside the
open borehole.
 Circulate bottoms up every 500 m (always below washout area; Refer to caliper log to determine
the wash out area.) or when the borehole condition dictates by mud using drive sub or circulating
head with reciprocating casing. Start the pump slowly and circulate the borehole until no cuttings,
meanwhile reciprocate the casing 3-4 m.
 Circulate bottoms up in the top of Tanuma, Mishrif and Zubair and record pressures
 A torque & drag sheet from well plan is to be done for running casing and followed real time on the
rig this may highlight any potential areas that need circulation while running in the hole
 Hook load records while running casing (real vs calculate) and compare with torque & drag sheet
from well plan.
 Fill the casing every 5-10 joints meanwhile reciprocate the casing string 3-4 m.
 Check continuously that correct steel displacement of mud is maintained.
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 Wash down last 3-4 joints.


6. Tag bottom with casing prior to pick up casing hanger, circulate hole clean by reciprocating casing and
monitored the pressure at the start and at the end of circulation (Circulation rate cannot be exceed the
ECD during drilling). Reciprocate the casing while circulation
7. Space out casing as per casing tally prior to make up with 7” MBS casing hanger. Confirm the final ‘in-
borehole’ casing tally by counting the spare joints on the pipe rack and checking the joint quantities
against the initial casing tally on location. Confirm casing tally.

16.11 Installing 13 ⅝” x 7” MBS Casing Hanger


1. P/U the mandrel casing hanger, examine the mandrel casing hanger, orient the hanger with the casing
threads down and M/U to the last joint of 7" casing.
2. Orient the Tool with casing threads up & M/U a landing joint to the top of the tool. Wipe the OD of the
Hanger neck and the running tool O-ring and running threads with light coat of oil or grease.
3. Lower Tool into the Hanger neck and rotate Tool clockwise until thread jump can be felt then rotate Tool
anti-clockwise approximately 11 turns until a positive stop is observed.
4. Back off the casing hanger running tool slightly (¼ turn) to the right for easy retrieval of the tool once the
mandrel casing hanger has been landed.
5. Lower and M/U the mandrel casing hanger / running tool sub-assembly onto the last joint of 7" casing
run and make up the connection to the thread manufacturer’s recommended optimum torque.
6. Open the annular valves in the wellhead UCS.
7. Verify all tie own screws in the entire system are fully retracted from the bore.
8. Starting from the top of the mandrel casing hanger load shoulder mark the assembly every 1m to aid
landing the assembly at the correct space-out. The exact space-out will be: distance from
9. Upper face of the MBS Casing Spool flange to the rig floor (measured and recorder earlier) ± 16.64 cm.
The last 1m should be marked out in 10 cm intervals.
10. Slowly and carefully lower the entire 7" casing string taking care as the hanger passes through the 13 ⅝"
BOP, landing the hanger in the Pack off Support bushing.
11. Slack off the entire casing weight onto the mandrel casing hanger. Using the dimension previously
recorded verify the mandrel casing hanger has landed properly. Report in DDR the landing weight.
The CSG hanger landing operation shall be performed as per Cameron engineer instructions and
supervision.

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12. When 7” casing shoe @ TD, circulating to clean the borehole & condition mud by reporting flow rate and
circulation pressure on DDR at the beginning and end of circulation
13. R/D circulating sub and rig up 7” cement head, condition the mud properties as required for the cement
job (YP between 18-20 lbs ft / 100 ft2). Circulate at least 2 bottoms up or until shakers are clean. Record
circulation pressure & flow rate and report it for any anomalies during circulation.

16.12 Cementing 7” Casing


Note: A specific 7” Cementing program will be issued with final volumes and procedures. The above
operations are preliminary proposed guidelines.

1. Hold PJSM with all relevant personnel.


2. Rig up cementing lines and pressure test all cement lines to 300psi for 5 min 5000psi / 10 min.
3. Pump spacer volume.
4. Drop the bottom plug meanwhile observe the indicator at the cementing head.
5. Mix and pump cement slurry as per the final cementing program.
6. Drop the top plug meanwhile observe the indicator at the cementing head.

7. Ensure flush cement line before start displacement to avoid having cement above float collar. Displace
1.6 m3 (10 bbls) water from cement unit, open Lo-Torque valve Tee on rig floor, discharge the line to
waste pit. Close Lo-Torque valve Tee on rig floor.

8. Displace 1.6 m3 (10 bbls water) from cement unit and continue cement displacement with mud using
cement unit as per the final cement program. Note: Use Cement unit to displacement cement for better
volume monitoring.
 Could be considered displace the cement with brine. This will require formal approval from
ROO and Halliburton.
 Maintain accurate record of volumes pumped, displaced volumes and returned volumes so
that accurate record of losses can be reported for each phase of the operation.

9. Monitor returns at all times.


10. With minimum flow rate of 80 lpm (0.5 bpm) bump plug with 500 psi over the final displacement
pressure and hold pressure for 10 min.
11. Gradually increase pressure to 4,000 psi to test the 7” casing and hold pressure for 30 min. Record the
pressure chart.
12. Bleed off and check the back flow. Record the back flow volume and report in DDR. Send test charts to
ROO and Halliburton offices.
13. If plug do not hold, pump recovered volume back down casing and monitor pressure & maintain a
certain pressure value inside the casing while WOC.
14. If no plug bumping indicating when the volume was displaced, continue displace 1/2 shoe track volume.
15. Release casing hanger running tool by rotate the Landing Joint and Running Tool clockwise
approximately 11 turns or until thread jump can be felt to release the Tool from the Hanger.
16. Slowly retrieve the Running Tool with straight vertical lift. Clean, grease and store the Tool as required.

Note: If the UCET-CBL-VDL 7” log not meet the ROO zonal isolation criteria for cement bond behind
the casing, ROO will notify Halliburton if it’s required to prove the existence of zonal isolation by
performing an injectivity test (pressure up) in 7” x 9-5/8” annulus. Testing pressure to be defined
and agreed by Halliburton and ROO.

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Propose Cementing Design and Program


 This job shall be evaluated by logs CBL-VDL- CAST
 Lead slurry will be mixed at 1.45 SG
 Tail slurry will be mixed at 1.90 SG
 Tuned Spacer E+ at 1.35 SG will be used as a spacer
 OH excess will be 30% over the caliper for Lead and 30% over the caliper for the Tail. As well 30%
between CSG & CSG.
 Fluid Loss control should be less than 50cc for tail slurry and less than 100 cc for lead.
 As per casing stretch calculation casing must be at least 5 m off bottom is casing will not tag the bottom,
if the bottom will be tagged then 2 m as rat hole is minimum recommended based on iCem simulation.
 To minimize the potential of cement channeling, the mud should be conditioned to lowest allowable
Plastic Viscosity and Yield Point, recommended YP<20 (lbs/100 ft2) and PV<20 (Cp).
 Chloride concentration in cement mixing water must be checked prior commencing cementing
operation. If it is higher than 500 ppm it is strongly recommended to change the water with new fresh
water (ROO water).

Fluid Volume Density Top of Cement Excess Cement Pump rate Displacement
m3 (sg) (m) (%) lpm lpm
Flush
15.9 1.35 - - 1110
Spacer
150m above 1272 – 795
Lead slurry ±11.6 1.45 30 795
Tayarat 159 (last 1.6 m3)
150 above
Tail slurry ±7.3 1.9 30 795
Tanuma

 Displacement will be using Cement unit for better volume monitoring


 Final volume could be re-defined according to hole conditions while drilling.
 Final cement excess will be defined based on caliper log result.

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 Composition

Cementing Job Procedure


 Hold a PJSM with all the crew involved discussing the complete cement job execution
 Set up a “T” and connect with both rig pumps and the cementing unit.
 Connect the Halliburton high pressure discharge line to the plug container and pressure test discharge
line first to 300 psi for 5 minutes and to 5000 psi for 10 minutes.
 Pump batch mixed Tuned Spacer 1.35sg ahead of the cement slurries with approximate rate 1110 lpm.
 Drop the bottom plug in CPM representative presence. Make sure that plug was dropped.
 Mix and pump continuously lead cement slurry “on the fly” at approximate rate 795 lpm.
 Mix and pump continuously tail cement slurry “on the fly” at approximate rate 795 lpm
 Check density with the pressurized mud balance. Control the density in a range of ± 0.03 sg
 Shut down. Flush cementing line with clean fresh water into the dump pit. Make sure that line is clean
and there will be no cement on the top plug.
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 Drop Top Plug in CPM representative presence. Make sure plug is dropped.
 Pump 1.6m3 of fresh water as a spacer and start remaining displacement with displacement mud.
Cementing unit will be used for the entire displacement job.
 If top plug was not bumped, over-displace not more than a half volume of the shoe track.
 Maximum pumping pressure is limited to 5000 psi (60% of casing burst pressure).
 Stop displacement and hold pressure for 10 min. Release the pressure from casing and check for flow-
back into the tanks of the cementing unit. Report to company man the returned volume.
 Gradually increase pressure to 4,000 psi to test 7” casing and hold pressure 30 min.

16.13 Installing Pack-Off Seal Assembly


Washing Casing Spool Seal Areas
1. Examine the 13 ⅝" nominal wash tool, verifying the following:
 The threads are clean and undamaged.
 The wash ports are clean and unobstructed.
2. Orient the wash tool with the 4½" IF (NC50) box connection up.
3. M/U a joint of 5" drill pipe to the top of the 13 ⅝" nominal wash tool.
4. Verify all tie-down screws in the entire system are fully retracted from the bore - the uppermost tie-
down screws protrude at least 5.13" from the OD of the flange.
5. RIH with the wash tool, land gently onto the top of the CSG hanger and then pick back up approximately
0.5".
6. Mark the pipe even with the rig floor. Don’t allow the mark on the pipe to pass below the rig floor.
7. Open the UCS side outlet valves.
8. Pump fresh water through the wash tool at the same time rotate and reciprocate the tool very slowly,
taking returns through the open wellhead UCS side outlet valves. Pump until returns are clean and free
of debris.
9. Do not pump mud or drill water through the wash tool as this could plug the ports of the wash tool, fill
the pack-off bushing void with solids, or worse case cause problems retrieving the wash tool.
10. Shut down the pumps, drain the stack, close the wellhead UCS side outlet valves and retrieve the wash
tool.
11. L/D the wash tool as per Cameron engineer instruction.

Installing Pack-Off Seal Assembly


1. Examine the pack-off bushing, verifying the following:
 The bore is clean and free of debris.
 All threads are clean and undamaged.
 'T' seal and Dovetail seal are properly installed and undamaged.
2. Examine the pack-off seal assembly running tool, verifying the following:
 The bore is clean and free of debris.
 All threads are clean and undamaged.
3. Orient the pack-off seal assembly running tool with the running threads down and the 3 1/2" IF (NC38)
box thread up.
4. P/U one stand of 3 1/2" HWDP and set in the slips.
5. Make up a joint of 3 1/2" IF (NC 38) drill pipe to the top of the pack-off seal assembly running tool.
6. Lower the running tool into the pack-off seal assembly and rotate to the right until the thread jump can
be felt, then to the left approximately 5 turns to a positive stop. Do not torque. Back off the tool
approximately ⅛ turn to the right to ease retrieval of the tool.
7. Wipe the ID of the ‘T’ seal and OD of the dovetail seal with light oil.
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8. Slowly lower the seal assembly through the rotary table, and guide the stand of HWDP into the
wellhead. Take care regarding dropped objects and pinch points. An increase in resistance will be felt as
the ID and OD seals engage on the seal bore.
9. Visually inspect the seal assembly running tool to ensure proper landing of the pack-off seal assembly.
10. Run in the tie-down screws in a 180° pattern snug tight and then in increments of 100 lb-ft up to the
recommended torque of 150 lb-ft to lockdown the seal packoff assembly. Do not exceed 450 lb-ft. The
lowermost tie-down screws protrude approximately 4.47” from the OD of the spool body when fully run
in.
11. Fully back out the running tool by turning to the right approximately 5 turns. Retrieve the running tool
assembly, break out and rack back the stand of 3 1/2" HWDP.

Installing Tubing Head


1. Hold a PJSM with all relevant personnel.
2. Perform a flow check.
3. N/D 13 ⅝” BOP by skid and hang 13 ⅝” BOP below Rig Floor with BOP crane.
4. Examine the tubing head spool. Verify the following:
 The bore is clean and free of debris.
 The ‘T’ seal and retainer ring are properly installed and undamaged.
 Ring grooves and seal areas are clean and undamaged.
 All peripheral equipment is intact and undamaged.
5. Clean the mating ring grooves of the wellhead UCS and wellhead THS. Lubricate the ID of the ‘T’ seal and
the OD of the mandrel casing hanger with light oil or grease.
6. Install a new API 5k BX-160 ring gasket into the groove of the wellhead UCS. Cameron to supply the
gasket.
7. P/U the wellhead THS with wire slings. Use a small number of flange studs and bolts to hold the slings in
place (The weight of the wellhead THS is 3,720 lbs.)
8. Lift and suspend the wellhead THS over the wellhead UCS. Line up the side outlets in the same
orientation as the outlets in the wellhead CHH and UCS.
9. Carefully lower the wellhead THS over the neck of the modified 7" mandrel casing hanger until it lands
on the ring gasket. Take extreme care to ensure that the ‘T’ seals are not damaged while being lowered
over the neck of the modified 7" mandrel casing hanger.
10. Make up the connection with appropriate studs and nuts in an alternating cross pattern to the API
recommended torque.
11. Test the connection as follows:
 Open the annulus valves on the wellhead UCS.
 Pressure tests the connection as per Pressure test policy using chart recorder.
12. Once a satisfactory test is achieved, carefully bleed off test pressure and remove the test pump.
13. Reinstall both fittings.
14. Close the annulus valves on the wellhead UCS.
15. Measure the distance from the upper flange surface of the wellhead THS to the rig floor. This distance
will be required later for purposes of landing out the tubing hanger.
16. N/U BOP, pressure test connections and pressure test 2 7/8” - 5” VBRs rams against 3 ½” DP.
17. Install 11" nominal wear bushing.
18. M/U 6” bit with scrapper assembly.
19. RIH 6” cleanout assembly on 3 ½” DP single by single.
20. Tag bottom, scrap the last stand.
21. Displace hole to 1.03sg completion brine.
- Pump 8 m3 of water.
- Pump 8 m3 push pill.

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- Pump 8 m3 detergent pills (Brine +10% v/v Baraklean Gold/Surfactant).


- Pump 8 m3 Hi-Vis pills (Brine + Barazand D).
- Pump water well until getting clear water at surface.
- Pump inhibited filtered brine of 1.03 SG as per mud program (NTU below 60/solids content
below 0.1%)
 The completion will be run in clean filtrated and inhibited KCl brine treated with STARCIDE
(BIOCIDE), OXYGON or BARASCAV D (oxygen scavenger) and BARACOR 100.
 Prepare sufficient volume of natural brine (100 m3, inhibited KCl brine), according to ROO
requirements the brine weight is 1.03 sg with:
a. Fresh water+ 5% KCl+ 1% Corrosion inhibitor
b. Brine with <0.05% solids and NTU below 60.
 Refer to mud program for more details.
22. POOH cleanout assembly and LD 3 ½” DP.

The whole operations shall follow Cameron's instruction and be supervised by DSV and Cameron Engineer.
The wellhead pressure test (with charts recorder) to be undertaken by Cameron and witnessed by DSV &
WSL.

16.14 7” Cased Hole log


Hole
Minimum Services Intervals Comments
Size
Junk basket and Gauge Ring
From surface to float collar depth GR-JB-Gauge Ring
with CCL
7” CH From plug back total depth/hold up
Circumferential Bond Log, UCET (CASTI)-CBL-VDL-GR-
depth to 100m above TOC (design
Variable Density Log, GR, CCL CCL
TOC is 150m above Tayarat)

1. L/D 5” HWDP and 5” DP while WOC.


2. Hold PJSM with all relevant personnel. R/U wireline unit.
3. Run 6.00” gauge ring with junk basket to bottom on wireline. Report the gauge ring calipered OD in the
DDR.
 If 6.00” Gauge Ring unable go down to bottom (Float Collar depth), 6” cleanout assembly on 3-1/2”
DP will be run in order to drill to top of 7” FC.
 Note: If cement debris found on junk basket, then 7” casing scrapper run is required.
4. RIH GR‐CCL‐CBL‐CAST tool.
5. POOH cement bond WL logging tools to surface and L/D same.
6. R/D Wireline unit

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17.0 COMPLETION OPERATIONS / WELL SUSPENSION OPERATIONS


Important: Notify ROO Ops Department (ROOOPSC@roobasra.com) two (2) days in advance prior to testing
the X-mas tree and complete well handover procedure.
3 ½” Tubing String [Setting Depth: 2257m MD, 50m Above to of Mishrif
3 1/2" Tubing
Wall Drift Collapse Burst Tensile
OD Weight ID
Grade Thickness Diameter Rating Rating Capacity
(in) (lb/ft) (in)
(in) (in) (psi) (psi) (Klb)
3 1/2" L-80 9.20 0.254 2.992 2.867 10,540 10,160 202
3 1/2" Tubing
Collapse Burst Yield Make-up Coupling
OD ID
Connection Rating Rating Strength Loss Length
(in) (in)
(psi) (psi) (Klb) (cm) (cm)
VAM TOP 3.907 2.959 10,540 10,160 207 7.701 17.899
Minimum Make-up Torque (lb-ft) 2,610
Optimum Make-up Torque (lb-ft) 2,900
Maximum Make-up Torque (lb-ft) 3,190

17.1 Preparation Running 3 ½” Tubing String


1. Ensure every pin and box protector has been removed, the connections doped and the protectors re-
installed at least 24 hours prior to being picked up.
2. Drift all tubing joints, including pups and crossovers. Use a solid 2.867" OD drift. Any joints that cannot
be drifted should be clearly marked as such and set aside so they are not accidentally RIH.
3. Retrieve upper wear bushing prior to run completion string.
4. Ensure 3 ½” VAM TOP connection (same connection with 3 ½” Tubing).
5. Ensure 2 joints of 3 ½” Vam Top Tubing on location for landing tubing hanger. When load out wellhead
equipment Section 2
6. Ensure the correct tubing dope is applied as per the manufactures instructions.
7. Prepared sufficient volume of natural brine (100 m3, inhibited KCl brine), according to ROO requirements
the brine weight is 1.03 sg with:
a. Fresh water+ 5% KCl+ 1% Corrosion inhibitor
b. Brine with <0.05% solids and NTU below 60
8. DSV and Cameron Engineer to ensure all wellhead equipment, tubing hanger and T-Bar available at
location.
9. Cameron requires 48-hour notice for equipment and 36-hour notice for an Engineer.

17.2 Running 3 ½” Tubing String


1. Hold PJSM.
2. RIH 3 ½” Tubing string as follows:
Component Specification
3 ½" WLEG 3 ½" VAM TOP (EOT @ 2257 m MD)
3 ½” Tubing Pup Joint 3 ½" VAM TOP P x B
Tubing Hanger 11" Nominal x 3 ½", 3 ½" VAM TOP B x B
3 ½” Tubing Landing Joint 3 ½” VAM TOP P x B

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3. P/U the WLEG, make up to the pup joint.


4. M/U tubing (3 1/2", L-80, Vam Top) stands, each tubing joint must be drifted as picked up.
Any joints that cannot be drifted should be clearly marked as such and set aside so they are not
accidentally RIH.
 Make sure torque turn / jam unit used to control the make-up torque of the tubing joints.
 All connections should be made up by dedicated Running Service Crew according to pipe
manufacture recommended make-up torques, monitor torque and record with computer
5. Continue RIH 3 1/2” Tubing and 3 1/2” DP joint to 1m above cement / Float Collar (if any cement
observed with gauge ring). Do not apply any weight on WLEG.
6. Pump 8 m3 of water.
7. Pump 8 m3 push pill.
8. Pump 8 m3 detergent pills (Brine +10% v/v Baraklean Gold/Surfactant)
9. Pump 8 m3 Hi-Vis pills (Brine + Barazand D).
10. Pump water well until getting clear water at surface
11. Pump inhibited filtered brine of 1.03 SG as per mud program (NTU below 60/solids content below 0.1%)
a. The completion will be run in clean filtrated and inhibited KCl brine treated with STARCIDE
(BIOCIDE), OXYGON or BARASCAV D (oxygen scavenger) and BARACOR 100.
b. Refer to mud program for more details
12. Flow check – POOH and L/D 3 ½” DP joints.

17.3 Install 11” x 3 ½” Tubing Hanger


1. P/U the 11" Nom. x 3 ½” Tubing Hanger complete with 2 meters 3 ½" tubing pup joint, verify the
followings:
a. The hanger body dovetail seals are in good condition.
b. The neck seals are properly installed and undamaged.
c. The upper thread is clean and undamaged.
d. The lower pup joint thread is clean and undamaged.
e. The back pressure valve (BPV) can be installed into the hanger body.
f. The tubing hanger and pup joint will be drifted to 2.867".
g. That the dummy RMS ESP plug is installed in the tubing hanger profile.

2. Thoroughly clean and lightly lubricate the tubing hanger body seals.
3. Re-apply the protective tape on the tubing hanger upper neck to protect the seals while running.
4. M/U a joint of 3 ½" tubing to the tubing hanger. The connection should be made up to minimum torque.
Set in the slips.
5. Ensure that the tie down screws of the wellhead THS are fully retracted from the bore (the tie-down
screws protrude at least 5.50" from the flange when fully retracted from the bore.)
6. Open the side outlets annulus valves and drain the 13 ⅝" BOP stack. Leave the side outlet annulus valves
open until the tubing hanger has been landed.
7. Calculate the distance from the tubing hanger load shoulder to the rig floor. This distance will be the
previously measures distance from wellhead THS upper flange face to rig floor ± 16.59cm.
8. P/U the tubing string and remove the slips.
9. Orient the tubing hanger alignment key slots to the alignment keys on the tubing spool bowl.
10. Mark vertical lines on the landing string OD indicating the position of the alignment key slots on the
hanger body to facilitate easy orientation while RIH.
11. Carefully lower the tubing hanger into the well, tallying the tubing every 1 meter, until the tubing hanger
lands on the load shoulder in the wellhead THS. Confirm the tally with the expected distance.
12. Land tubing hanger in the tubing spool with EOT +/- 2257m
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13. DSV and Cameron engineer to confirm that the tubing hanger is properly landed.
14. Run in all tie down screws in an alternating cross pattern uniformly. Torque all screws to 350 lb-ft. The
tie-down screws protrude approximately 4.97" from the OD of the flange when fully run in.
15. Back out and lay down Landing Joint.
16. Rig down tubing running equipment.

17.5 Install 11” Tubing Head Adapter (THA)


1. Install a BPV into the tubing hanger.
2. N/D the 13 ⅝" BOP from the wellhead THS.
3. Install the Tubing Head Adapter and Christmas Tree Assembly.
4. Examine the tubing head adapter (THA), verify the followings:
5. Exposed ring grooves are clean and undamaged.
6. Seal pocket prep at bottom of adapter is clean and free of debris.
7. Clean the mating ring grooves in the wellhead THS and THA. Wipe lightly with grease or oil.
8. Remove the protective tape from the tubing hanger upper neck seals.
9. Install a new RX-54 ring gasket in the wellhead THS flange groove. Cameron to supply the gasket.
10. Fill the void area above the tubing hanger with light hydraulic oil to the top of the spool. Do not allow oil
to flow into the ring groove.
11. Align and level the adapter above the tubing hanger and carefully lower over the tubing hanger neck,
landing on the ring gasket.
12. Install and tighten the appropriate studs and nuts in an alternating cross pattern to the torque value
specified by the Cameron engineer.
13. Examine the X-mas tree, verify the followings:
14. All fittings, nuts and hand wheels are intact and undamaged.
15. Exposed ring grooves are clean and undamaged.
16. Clean the mating ring grooves in the wellhead THA and X-mas tree. Wipe lightly with grease or oil.
17. Install a new RX-35 ring gasket in the groove in the wellhead THA. Cameron to supply the gasket.

17.6 Install Christmas Tree


1. P/U the X-mas tree. The weight of the X-mas tree is 3,550 lbs.
2. Align and level the tree above the wellhead THA and carefully lower, landing on the ring gasket.
3. M/U the connection using the appropriate studs and nuts, tightening them in an alternating cross
pattern to the torque value specified by the Cameron engineer.
4. Remove the BPV and install a Two-Way Check Valve (TWCV) in the tubing hanger.
5. Test the hanger seals, wellhead THS, wellhead THA and X-mas tree connections by attaching a test pump
to the NPT port at the top of the X-mas tree cap. Pressure test to 5,000 psi and hold for 10 minutes.
6. Record pressure test with chart recorder.
7. After a satisfactory test is achieved, carefully bleed off the test pressure and remove the test pump.
8. Replace the NPT fitting on the top of the X-mas tree cap.
9. Remove the TWCV from the tubing hanger.
10. DSV to ensure that 2 x 2 1/16’’ valves are installed on active side of THS. Inform ROO office for any
change.
11. Secure the well and release the rig.
Cameron Engineer to supervise the whole installation operation; Wellhead pressure test to be undertaken by
Cameron as per ROO Rumaila Minimum Standards for Pressure Testing and to be witnessed and approved by
DSV & ROO Representative.
NOTE: Prior to rig down the substructure of the rig, depending on the flow line direction of the well, there
is a potential to remove the blind flange / lateral valve from X-mass tree to eliminate obstruction while

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lowering down rig floor; if it the case, re-install and test after complete the lowering. Decision will be
made as required.

17.7 Well Location Checklist


The following must be completed by DSV prior to rig leaving location:
1. The wellhead and cellar area washed clean with high pressure wash gun, soap and scrub brush if
required.
2. The cellar must be evacuated. All trash must be removed.
3. The wellhead shall be marked with a yellow steel sign on chain or wire indicating the well number.
4. The wellhead must have all gauges, valves, valve handles, plugs, and needle valves installed. The
Cameron engineer is responsible for installing this equipment.
5. Take two photographs of the wellhead and X-mass tree (90° apart) in addition to two photographs of the
location, along each axis of the location. These photographs are to be incorporated in the well handover
document once the rig has left location.
6. The mouse borehole (if separate from the cellar) must be filled with sand or soil up to the ground level
to prevent a trip hazard.
7. The cellar corners shall be staked and caution tape installed around cellar area.
8. Complete ROO material tracker sheet with ROO WSL.
9. The DSV shall complete the well acceptance document within 24 hrs of the rig release & to be sent to
the Drilling Superintendent.
10. Well Pad Release Certificate to be signed by WSL and DSV, after approved the HOC and complete the
Pad Release Check list by WSL, HALL Civil, ROO project Team and DSV.

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18.0 APPENDICES
18.1 A1 − Pressure Testing Requirements

Test pressures are based on 5 Kpsi wellhead and surface pressure equipment, and take into account API RP53,
and the ROO Barrier Policy, (ROO-WELLS-GEN-STD-005).
In order to obtain a successful pressure test the pressure may have to be held longer than the stated time in
order to meet the above requirements.
If the pressure needs to be pumped back up to the test pressure, do not bleed off prior first.
All test pressures to be recorded in a hard copy on a chart, not by the mud logging unit. All pressure test charts
are to be signed by the DSV and WSL.
PRESSURE & TIME
No. COMPONENTS LOW High REMARKS
Psi Mins Psi Mins
Surface Casing Hole Section
1 BOP's 300 5 5000 10 Stump test, before installation
2 Annular 300 5 3500 10 Stump test, before installation
3 Kill and Choke Valve 300 5 5000 10 Before installation
4 Cementing Line 300 5 3000 10 Before 13-3/8" casing cementing job
13-3/8" Casing Pressure
5 300 1000 30 After bump 13-3/8" cement plug
Test
6 Wellhead Section A 300 5 900 10 After injecting plastic packing
BOP's Function Test After R/U BOP's
Kill and Choke Manifold
300 5 2500 10 After R/U BOP's, test connection with BOP
7 Connection
After R/U BOP, test connection with wellhead since
BOP's Connection 300 5 2500 10
BOP has been tested before R/U.
Intermediate Casing Hole Section
13-3/8" Casing Pressure
8 300 5 1000 30 If 13-3/8" casing not test after bump cement plug
Test
No more than 21 days from last test date. No
9 BOP's, Manifolds and Valves 300 5 2500 10
dispensation allowed.
No more than 21 days from last test date. No
10 Annular 300 5 1500 10
dispensation allowed.
11 BOP (9-5/8" pipe ram) 300 5 1000 10 Change 5" pipe ram to 9-5/8" casing ram
12 Cementing Line 300 5 3000 10 Before 9-5/8" casing cementing job
Follow
9-5/8" Casing Pressure Test
13 300 Cement 10 After bump 9-5/8" cement plug (1st stage)
(Bump 1st Stage Plug)
program
9-5/8" Casing Pressure Test Follow
14 (Bump Closing plug on 2nd 300 Cement 10 After bump 9-5/8" DV closing plug (2nd stage)
Stage Plug) program
Do not exceed maximum rated working pressure of
Wellhead Section B (Flange the flanges (5000 psi) or 80% of casing collapse
15 300 5 5000 10
Connection) pressure whichever is lesser while injecting the
plastic

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Production Casing Hole Section


After drilling 9 5/8” casing to 5m above shoe prior
16 9-5/8" Casing Pressure Test 300 5 1500 30
to drill out casing shoe
After change 9-5/8" casing rams to 4-1/2" - 7"
17 BOP's, Manifolds and Valves 300 5 2500 10
Variable ram or 5" pipe ram.
After change 9-5/8" casing rams to 4-1/2" - 7"
18 Annular 300 5 1500 10
Variable ram or 5" pipe ram.
1.5 sg EMW (9-5/8" Csg shoe set
19 FIT After drill 3m into new formation
15m inside Sadi)
After change 5" pipe ram to 7" ram, in case not
20 BOP's (7" pipe ram) 300 5 2500 10
using 4-1/2" - 7" VPR.
21 Cementing Line 300 5 4500 10 Before 7" casing cementing job
22 7" Casing Pressure Test 300 5 4000 30 After bump 7" cement plug
23 Wellhead Section C 300 5 5000 10 After N/U Wellhead Section C
24 BOP's, Manifolds and Valves 300 5 2500 10 After R/U BOP prior to completion operation
X-mas Tree (Body, LMV,
25 300 5 5000 10 After R/U X-mas tree on wellhead
UMV, Swab Valve)
NOTE: All the Wellhead and X-mas Tree pressure test shall follow Cameron Engineer's instruction and approved by ROO WSL

18.2 A2 − Connection Best Practices

17 ½” borehole section
After Every Stand is Drilled
 Keeps the string rotating and reciprocating at all times to avoid differential sticking.
 P/U off bottom. If over-pull is more than the value recorded for the previous connection then return
to bottom, and bring rotation back up to the value used for drilling the stand. Circulate for an
additional 5 minutes to further clear the cuttings from around the BHA.
 Drop two “Rapid Sweep” sticks.
 Do not pump any “Bridging Sweeps”.
 Connection make-up
 Start rotating pipe at 10 rpm to break down the gels - this will reduce the pressure surge which
occurs at the time of starting the pumps.
 Stage up the mud pumps in 15 spm (180 lpm) increments every 15 seconds until the required drilling
rate is reached.
 Increase pipe rotation to the required drilling rpm.

12 ¼” borehole section
After Every Stand is Drilled
 Keep the string rotating and reciprocating at all times to avoid differential sticking.
 P/U off bottom. If over-pull is more than the value recorded for the previous connection then return
to bottom, and bring rotation back up to the value used for drilling the stand. Circulate for an
additional 5 minutes to further clear the cuttings from around the BHA.
 If the DSV considers it necessary, drop two “Rapid Sweep” sticks, but do not circulate them down.
Sweeps should only be dropped at connections if there is evidence from previous sweeps that they

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are effectively cleaning extra cuttings from the well - i.e. additional cuttings are seen at surface after
one full circulation.
 Do not pump any “Bridging Sweeps”.
 If the well is on losses and drilling is progressing with water, it is necessary to pump a 10 m 3 Hi-Vis
pill every connection. Do not pump a Hi-Vis pill unless water is being used to drill ahead.
 Connection make-up:
 Start rotating pipe at 10 rpm to break down the gels - this will reduce the pressure surge which
occurs at the time of starting the pumps.
 Stage up the mud pumps in 15 spm (180 lpm) increments every 15 seconds until the required
drilling rate is reached.
 Increase pipe rotation to the required drilling rpm.
8½" borehole section
After Every Stand is Drilled
 Keep the string rotating and reciprocating at all times to avoid differential sticking.
 P/U off bottom. If over-pull is more than the value recorded for the previous connection then return
to bottom, and bring rotation back up to the value used for drilling the stand. Circulate for an
additional 7 minutes to further clear the cuttings from around the BHA.
 Wipe the entire stand up with the drilling flow rate and with 40 rpm.
 With the stand in the up position slowly bring the pipe up to rotation at 60 rpm.
 Ream down to total depth with 60 rpm and the drilling flow rate.
 Maintain rotation and circulation at the drilling flow rate for an additional 7 minutes to clear the
cuttings from around the BHA.
 Pump a “Bridging Sweep” to ensure the mud system is sufficiently prepared for drilling the
challenging Tanuma Shale section. “Bridging Sweeps” should not be Hi-Vis. Refer to the mud
program for details on the bridging sweeps.
 Connection make-up:
 Start rotating pipe at 10 rpm to break down the gels - this will reduce the pressure surge which
occurs at the time of starting the pumps.
 Stage up the mud pumps in 15 spm (180 lpm) increments every 15 seconds until the required
drilling rate is reached.
 Increase pipe rotation to the required drilling rpm.

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18.3 A3 − Borehole Cleaning and Tripping Best Practices


17½" and 12¼" borehole sections
Prior to Making a Trip or Wiper Trip
 Pump a minimum of 2 x bottoms up or until the shakers are clean (whichever comes later). Do not
stop the pumps during the bottoms up.
 For the 17½" section pump a 10 m3 Hi-Vis pill.
 Pump at the drilling flow rate.
 Continuously reciprocate over an entire stand length at a rate of 5 minutes up and 5 minutes down
with a smooth and steady action.
 Maintain pipe rotation at 60 rpm while reciprocating.
 In case of a pump failure, maintain circulation at a reduced rate with the remaining pump. After
repairing the pump the sequence should be repeated from the beginning, (i.e. pump a minimum of 2
x bottoms up).
After Cleaning the Borehole
 For the 17½" borehole section spot a 10 m3 Hi-Vis pill.
 For the 12¼" borehole section spot a 10 m3 LCM pill.
 Flow check at TD while maintaining pipe rotation at 20 rpm to avoid differential sticking. The DSV is
to confirm that there is no flow prior to pulling out of the borehole.
 The DSV, Tool Pusher are to ensure that they are on the rig floor while pulling pipe in the open
borehole, or until such at time as they are satisfied that the pipe tripping is under control -
whichever comes last.
 Do not stop or flow check with the BHA across any permeable or depleted formations.
 Ensure there is a single available on the cat walk in case of stuck pipe instances.
 Ensure a trip sheet is completed during the trip. The DSV is to verify and sign the trip sheet.
 Trip back to bottom immediately and circulate if there is any discrepancy with the data recorded on
the trip sheet.
 POOH on elevators wherever possible. Use of the top drive is not acceptable for routine pipe
tripping operations.
 Always be aware of normal borehole drag - this will be available from up weight during previous
connections. Drag is defined as the difference between neutral pipe weight and normal up weight. If
drag increases more than 30 Klb above the normal borehole drag, take the following actions:
 Immediately stop moving the drill string in an upward direction.
 Mark the drill string at the rotary table.
 RIH to the neutral point (free string weight) and continue downwards for an additional 2 meters. The
DSV & rig tool pusher is to be present on the rig floor before continuing.
 Pick up the drill string slowly, being aware at all times of the up weight. Do not exceed 30 Klb (do not
over pull more than 50% the BHA weight in mud) above normal up weight. As long as the drag is less
than 30 Klb above normal drag, continue to pick up until the mark on the drill pipe is visible at the
rotary table.
 If there is significantly less drag (>10 Klb reduction) by the time the mark on the drill pipe is visible at
the rotary table, the pipe can continue to be pulled past the initial tight spot. Continue to POOH on
the elevators as above.
 If there is no improvement in drag by the time the mark on the drill pipe is visible at the rotary table,
do not attempt to work past the tight spot without pumping.
 RIH to neutral point (free string weight) and continue downwards for at least 2 meters, or until a tool
joint is at the rotary table.
 Connect the top-drive system (TDS).
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 Start pumping at 20 spm, (250 lpm) and rotate at 20 rpm.


 Work the string up while carefully monitoring torque, drag and pump pressure.
 Do not pull up with drag exceeding 10 Klb.
 If there is any pressure spikes observed (indications of packing off), immediately move the pipe
downwards. Run in one stand and then circulate 2 x bottoms up while reciprocating over the entire
stand length at 5 minutes up and 5 minutes down. Rotate at 60 rpm.
 Work the string up while carefully monitoring torque, drag and pump pressure.
 If there is significantly less drag (> 10 Klb reduction), continue to POOH on the elevators. If there is
no improvement then call the Drilling Superintendent to discuss the next stage.
 If the pipe ever becomes stuck the first action will be to jar the pipe in the opposite direction to that
of becoming stuck.
 If the pipe becomes stuck while pulling up then the action will be to jar down.
 If the pipe becomes stuck while running in then the action will be to jar up.
 Refer Appendix 18.4 A4 - stuck pipe work sheet for detailed guidance on stuck pipe.

8½" borehole section


Prior to Making a Trip or Wiper Trip
 Pump a minimum of 2 x bottoms up or until the shakers are clean (whichever comes later). Do not
stop the pumps during the 2 x bottoms up.
 Rotate the string with 100 rpm and reciprocate one stand during entire circulation
 Pump at highest possible flow rate
 Continuously monitor the shakers for returns and note any change in trend – reduction on size,
volume after each bottoms up. Take pictures with description after each bottoms up and provide to
Drilling Superintendent and Office.
After Cleaning the Borehole
 Flow check at TD while maintaining pipe rotation at 20 rpm to avoid differential sticking. The DSV is
to confirm that there is no flow prior to pulling out of the borehole.
 The DSV, rig tool pusher are to ensure that they are on the rig floor while pulling pipe in the open
borehole, or until such at time as they are satisfied that the pipe tripping is under control -
whichever comes last.
 Do not stop or flow check with the BHA across any permeable or depleted formations, this is
especially important while in the 8-1/2" borehole section through the Mishrif.
 Ensure a trip sheet is completed during the trip. The DSV is to verify and sign the trip sheet.
 Trip back to bottom immediately and circulate if there is any discrepancy with the data recorded on
the trip sheet.
 While tripping in, slow down when crossing Tanuma formation.
 Pump out every 45 min during POOH, field experience observation.
 Ensure there is a single available on the cat walk in case of stuck pipe instances.
 POOH on elevators wherever possible. Use of the top drive is not acceptable for routine pipe
tripping operations.
 Always be aware of normal borehole drag - this will be available from up weight during previous
connections. Drag is defined as the difference between neutral pipe weight and normal up weight. If
drag increases more than 30 Klb above the normal borehole drag, take the following actions:
 Immediately stop moving the drill string in an upward direction.
 Mark the drill string at the rotary table.
 RIH to the neutral point (free string weight) and continue downwards for an additional 2 meters. The
DSV is to be present on the rig floor before continuing.
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 Pick up the drill string slowly, being aware at all times of the up weight. Do not exceed 30 Klb (do not
over pull more than 50% the BHA weight in mud) above normal up weight. As long as the drag is less
than 30 Klb above normal drag, continue to pick up until the mark on the drill pipe is visible at the
rotary table.
 If there is significantly less drag (>10 Klb reduction) by the time the mark on the drill pipe is visible at
the rotary table than the pipe can continue to be pulled past the initial tight spot. Continue to POOH
on the elevators as above.
 If there is no improvement in drag by the time the mark on the drill pipe is visible at the rotary table
than do not attempt to work past the tight spot without pumping.
 RIH to neutral point (free string weight) and continue downwards for at least 2 meters, or until a tool
joint is at the rotary table.
 Connect the top drive system (TDS).
 Start pumping at 20 spm, (250 lpm) and rotate at 20 rpm.
 Work the string up while carefully monitoring torque, drag and pump pressure.
 Do not pull up with drag exceeding 10 Klb
 If there is any pressure spikes observed (indications of packing off), immediately move the pipe
downwards. Run in one stand and then circulate 2 x bottoms up while reciprocating over an entire
stand length at 5 minutes up and 5 minutes down. Rotate at 60 rpm.
 Work the string up while carefully monitoring torque, drag and pump pressure.
 If there is no improvement then call the drilling superintendent to discuss the next stage.
 If the pipe ever becomes stuck the first actin will be to jar the pipe in the opposite direction to that
of becoming stuck.
 If the pipe becomes stuck while pulling up then the action will be to jar down.
 If the pipe becomes stuck while running in then the action will be to jar up.

Refer to Appendix
18.4 A4 − Stuck Pipe Worksheet for detailed guidance on stuck pipe.

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18.4 A4 − Stuck Pipe Worksheet

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18.5 Sentinelcem Plug strategy

SENTINELCEM PLUG – DAMMAM / UER FM A

•Once partial losses occur, record depth and drill 50 m more with losses.
Drill Dammam: Drill through Dammam Fm •If total losses occurred, avoid drilling more than 5-10 m.
WOB: 10 - 15 Klb – RPM: 80 –Flow: 420 – with controlled parameters
475 gpm – ROP: 10 - 15 m/hr
PARTIAL LOSSES SEVERE OR TOTAL
Drill-out Cement Parameters: 1. Pull out string 10m above loss zone LOSSES
WOB: 5 Klb – RPM: 80 – Flow: 420 gpm– Down hole NO 2. Check dynamic loss rate • Pull out string 10m
losses
1 3. Close BOP annular and hydraulic choke fully above loss zone
ROP: 8-10 m/hr.
open • Do not close the BOP
YES 4. Pump 55-60 bbl of SentinelCem slurry , as per • Continue with the same
After cement plug: program, Spacer ahead & behind must be operations of Partial
1. Circulate to check losses after reach pumped losses from step # 4,
5. Once cement reach the bit – Close choke except point # 5.
50psi compressive strength of cement losses > 60 YES 6. Displace cement out of pipe monitoring annulus
plug bbl/hr
A pressure as maximum 150 psi opening the choke
to do not exceed this pressure
NO 7. Open BOP and Close Choke
2. In case of losses are continued: set 2nd
8. Pull out ~ 5 stands and circulate with high rate to
/ 3rd cement plug flush BHA / string
Pump LCM Pill 9. Pull out until last casing shoe
3. In case of no-losses: POOH OEDP’s, Tag *Refer To LCM pills treatment 11. WOC 4-6 hrs. Check static losses – monitoring
well constantly Prior to RIH, perform dynamic
with bit (open nozzles) and drill when test at same flow rate while drilling
reached 100 psi compressive strength 12. RIH to losses depth (10m above approx.) and
check dynamic loss rate
Cement slurry: 1 13. Wash down to bottom and resume drilling

13ppg Thixotropic Slurry

Continue Drilling as per plan


YES Pull out and conventional cement
plug 13 ppg
At the top of UER Down losses
Dynamic Losses Recommended YES
Check dynamic losses with hole > 60
Rate Treatement Volume maximum flow rate losses bbl/hr
NO NO Continue drilling and pump 40-60
bbl/hr m3/hr bbl m3 ppb LCM pill every single drilled
500 79.494 100 - 150 15.9-23.8
Continue Drilling as per plan
400 63.595 80 - 100 12.7 - 15.9 Down hole YES
losses
A NO
A *2nd SentinelCem plug
300 47.696 60 - 80 9.5 - 12.7
Down losses
200 31.797 50 - 60 7.9 - 9.5 hole YES > 60
NO
100 15.899 40 - 50 6.4 - 7.9 losses bbl/hr
NO YES Continue drilling and pump 40-60
50 7.9494 30 - 40 4.8 - 6.4 Continue drilling as per plan ppb LCM pill every single drilled

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18.6 A5 − Dammam Lost Circulation Strategy


Total Dammam Lost Circulation Mitigation Strategy

Cement plug volume 2a – With Cement plug volume 2b – With


LCM as per LCM strategy
DAMMAM LOSSES Partial Losses < 15 m3/hr dynamic Total Losses > 15 m3/hr Dynamic

YES
b h.
f f b h. ” D h
- b h
NO
NO
Review SentinelCem Volume vs Losses Rate table, and identify h h
volume required to be used.
SentinelCem Volume vs Losses Rate Pump through BHA SentinelCem as per program. YES
” D h
Evaluate static losses rate while WOC. - b h

. -bb h
-h ,
YES
h h Partial losses
observed. POOH
OEDPs to 250m YES
NO b
casing shoe and
f
Drill Dammam: WOB: 10 - 15 Klb – YES
W .D f h
RPM: 80-100 – ROP: 10 - 15 m/hr – f annulus
Flow: 1600 – 1800 lpm
NO
NO
Drill out Cement Parameters:
POOH ” D POOH ” D
WOB: 5 Klb – RPM: 80; ROP: 8-10 m/hr. h W .D f h W .D f
– Flow: 1600 lpm the annulus. the annulus.

After cement plug:

a) Circ to check losses after reach 50psi


compressive strength of cement plug RIH with ” OEDP and tag TOC RIH with ” OEDP and tag TOC
b) In case of losses are continued: set with <10 klbs, washing down the with <10 klbs, washing down the
2nd / 3rd cement plug greenish cement carefully. Check greenish cement carefully. Check
c) In case of no-losses: D , dynamic losses at 2000 LPM dynamic losses at 2000 LPM
2a
Tag with bit (open nozzles) and drill
when reached 100 psi compressive
strength

OH = From depth where losses


” h YES - YES
b-
LOSS RATE = Loss rate @ 6 bpm with
string in front of losses area

PUMPING TIME = Time require to drop NO


and displace the cement plug slurry NO

Cement slurry:

1.50sg Thixotropic Slurry – PV/YP: 80/72 Continue with Drilling Program


with addition of ~0.17 ppb of fiber

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Partial Dammam Lost Circulation Mitigation Strategy

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Cement Plug Section


 There are two cement slurries successfully tested to cure losses in Dammam.

Solution Cement Slurry Requirements


No. 1 - Density 1.50 sg (Lower hydrostatic column)
- High Viscosity – (Higher friction pressure inside the drill pipe and into the loss
Position plug 30m zone)
below total losses zone - Max. 500 psi 12 hrs Compressive strength (Lower the chances to accidentally
sidetrack the well).
1.50 sg thixotropic - Lowest possible – including safety margin – thickening time
rheology cement slurry - Suggested (WOC) Wait-on-cement time as per lab test results

No.2 - Density 1.50 sg


- High Viscosity (higher friction pressure inside the drill pipe and into the loss
Position plug 10m zone)
above loss depth - Lowest possible – including safety margin – thickening time
- Suggested (WOC) Wait-on-cement time as per lab test results
1.50 sg thixotropic
rheology cement slurry

 The recommended length of cement plug is 150m above the total losses zone.
 Implement the “actual hydrostatic balance” concept, where the objective is to balance the hydrostatic
column after cement plug with the losses margin. From field experience in wells in the South the fluid
level reaches equilibrium with water between 30 to 50 meters from surface.
 Follow the losses in Dammam strategy flowcharts to decide when a cement plug is required and what
cement slurry volume to use.

Dammam Blind Drilling Procedures

Conduct PJSM with personnel on the rig site discussing the following:
 This blind drilling procedure and roles and responsibilities of each crew member
 The risks of drilling blind and mitigations in place
 Well Control – Ensure sufficient volume of water/mud is available. Keep the borehole full at all
times. In case of water supply shortage stop drilling and pull to 13⅜’’ casing shoe, until sufficient
volume is received. Monitor the well at all times. Control tripping speeds to avoid extra surge
pressures. Confirm that no active Dammam water injectors in offset.
 H2S – There is a low risk of H2S at surface in case of well control. Ensure all H2S sensors and
equipment are checked and calibrated, H2S drill conducted with acceptable response time.
 Drill string stuck – Keep drill string moving at all times. Minimize connection times.
 Poor borehole cleaning – Pump Hi-Vis pills every 10-15m. Continuously monitor torque and drag and
watch for increasing trends. Consider making connection one single off bottom. Record and monitor
torque and drag trends.
 Blind drill ahead to the required depth using the following parameters:
ROP: up to 10 m/h.
Flow rate: 1,500-2,000 lpm.
WOB: 2 - 20 Klb.
RPM: 70-90.
 Pump and spot 5 m3 of Hi-Vis at bottom before connection.
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 Pump 5 m3 of Hi-Vis at the middle of each stand.


 Work with two pumps through drill string and pump through annulus with trip tank.
 Keep filling the well with water through the annulus when encountered total losses.
 Continuously monitor: torque and drag trends, SPP. Any change may indicate change in downhole
conditions.
 Circulate 2 bottoms up after drilling to the required depth (Top of Rus).
 Flow check the well.
 POOH to surface.

Dammam Cement Plug Drilling Procedure

 M/U Drilling BHA as per program (if during circulation is observe no losses while spot cement plug
across Dammam).
 RIH with the Drilling BHA. Fill the borehole and attempt to circulate while RIH
 Start washing down from +/- 100m above estimated TOC in case if cement have lifted higher than
planned. Monitor for cement/spacer contaminated returns.
 If obstruction is seen re-confirm hard cement with 10 Klb WOB, continue drilling down to bottom of
the cement plug as per below:
WOB of 1 – 5 Klb
Flow rate: As per motor specifications.
Rotation of 70 - 90 rpm
Limit ROP to 10 m/hr.
 Clean BHA before making connections by pumping 5m3 Hi-Vis pill and min 1.5 annular volume of
BHA. Work the stand 5min up/5min down at 60 rpm.
 Back ream each stand for 10 min.
 Pump 5m3 of Hi-Vis pills every stand. Do not stop the pumps until 1.5 annular volumes to circulate
pill out is pumped.
 Monitor standpipe pressure, torque and drag trends for any signs of changes in downhole
conditions.
 After connection bring up pumps up in increments.
 Check for losses. If no losses are observed then continue drilling 12 ¼” borehole section TD as per
the plan.
 If the well still has losses then refer to Dammam Loss Circulation Decision Tree.

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18.7 A6 − Hartha Lost Circulation Strategy

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18.8 A7 − Hartha Cement Plug Considerations


 POOH drilling BHA to surface.
 RIH OEDP to the TD.
 Use a conventional high rheology 1.55 s.g when losses >= 10 m3/hr and plug of 1.62 s.g when losses
< 10 m3/hr). No need to use thixotropic cement slurry. Consider using a Flo-Chek System additive as
a conditioning flush.
 Length of cement plug = 160 m (assuming loss zone at bottom).
 Volume of cement slurry = hole size (bit size) + 100% Excess.
 Thickening time of cement slurry as short as practically possible (include safety factor).
 Use max 5 bbl under displacement for the DP volume.
 Pump cement plug across Hartha from bottom.
 POOH at normal speed (not slowly) to 150 m above theoretical TOC including excess cement volume.
 Pump OEDP volume.
 POOH to surface.
 WOC till surface samples get hard, follow cement program. Rebuild the mud volumes at surface
while WOC.
 During WOC, record static loss rates. If no losses observed.
 RIH with cleanout BHA and start washing down +/- 100 m above expected TOC.
 Tag the cement with +/-5 Klb. Watch for SPP pressure indication as well.
 Establish dynamic and static loss rates. Depending on the loss rates and TOC tagged decision may be
made to spot second cement plug or to continue with cleanout cement.

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18.9 A8 − Rig-Site Guidelines for Cleaning and Visual Inspection of Casing/Tubing Threads

1. REMOVAL OF THREAD PROTECTORS:


 Thread protectors are to be removed, cleaned and stacked in a safe, clean space away from the
work area. The thread protectors shall be thoroughly cleaned and dried before they are installed
on the pipe, both acceptable and rejected lengths.
 The pipe should never be loaded, unloaded or moved to another rack without thread protectors
installed.

2. FULL LENGTH DRIFT (FLD):


 The pipe should be drifted before cleaning the threads because debris will get on the connector
during the drifting operation. Measure the drift diameter and length to ensure it is in accordance
with API Specification 5CT or special rig requirements.

3. CONNECTION CLEANING:
 Connection should be cleaned with a pressure washer using fresh soapy water taking extreme
care to avoid damaging threads, until all dope is removed. Using salt water for cleaning
connection is not acceptable. This is the ROO preferred method.
 If the pressure washer is not available the threads re to be cleaned manually with nylon brushes
(Never use wire brushes) using diesel to remove the storage compound and then cleaned again
with soapy water (dish detergent works well). The thread shall be thoroughly cleaned and dried
prior to inspection.
 A drip pan needs to be placed under the threads being cleaned with diesel. A metal or plastic
drum cut in half is best for drip pan.
 After the Visual Thread Inspection (VTI) is completed and measured for pipe tally, apply API
modified thread compound (pipe dope not drill pipe grease) and install the protectors’ hand
tight.
 During high winds with sand follow this procedure after the Visual Thread Inspection: clean
threads again with soapy water, then apply API modified and install the protector. Do this
with each pin and box thread individually so that sand will not get in the threads.

4. RUNNING CASING / TUBING: The protectors are to remain on the thread until the make-up begins.
 Casing – just before running start, remove the box protectors only before moving to the rig floor
and remove the pin protectors on the rig floor. The white chemical bags are good to put the pin
protector in to keep the rig floor organized.
 Tubing – the box and pin protector are to remain on the tubing until it is moved to the rig floor
Again the white chemical bags are good to put the protectors in to keep the rig floor organized.

5. VISUAL THREAD INSPECTION (VTI):


The Visual Thread Inspection (VTI) should to be performed by a qualified thread inspector.

BTC THREADS: Slowly roll each joint at least one full revolution while examining the threads. Verify is a
Triangle Stamp at the end of the pin threads of each joint which necessary for connection make-up when
running.

When inspection the pin and box end connections check for the following:
 Dents, dings r mashed caused by impact
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 Galling caused by a poor make-up


 Rust, Corrosion or Pitting caused by the environment

VAM TOP THREADS do not serve as a seal; they are only used as connection elements, and therefore
corrosion on both the male and female threads are rarely a reason for rejection. It is possible to accept a
degree of corrosion on the threads. However, surface or flash rust may be removed by brushing prior to
any lubricant being applied. When found to be corroded to the point where material loss is found it is
necessary to remove the joint from service.

VAM TOP SEAL AREA appears as small chamfer on the pin end and back of the coupling. No mechanical
damage can be accepted on the seal itself, which is the section with a 20% taper between the cylindrical
flank and the radius between the seal and the shoulder.

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18.10 A9 – Decision Tree for Running & cementing 9 5/8” Casing.

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Note: In case there is not avalibility of BridgeMaker, Barolift will be considered as required.

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18.11 A10− Wellhead and X-mas Tree Orientation

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18.12 A11− Well Control Action Plan

WELL CONTROL ACTION PLAN


 Have safety stabbing valves with the necessary crossovers on the rig floor at all times. The DSV
should ensure that the valves are in operating condition and should be pressure tested during
routine BOP tests. A crossover should be available for every size and connection of pipe used on this
well.
 Record pipe displacements on all trips using the trip tank. Report calculated & actual fill-up volumes
on the morning report.
 While drilling 8 ½” hole, prepare Kill Sheet every morning and frequently update it during whole 8 ½”
section.
Kill rates and circulating pressures should be taken at the following times:
 SCR should be performed every 150m drilled as per bridging document
 When on bottom with a new bit after setting the 9 ⅝” casing.
 When the mud weight changes and each tour change after setting the 9⅝" casing, kill rates should
be approximately one half of the normal circulating rates. Report these rates and pressures on the
morning report.
 All gas encountered while drilling should be checked for the presence of H2S and safety measures
taken immediately, if required. ALL GAS IS CONSIDERED SOUR UNTIL PROVEN OTHERWISE!

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18.13 A12 − Wellhead Details & Running Tools

Two (2) additional 2 1/16 in 5,000 psi side outlet valves are going to be installed by Cameron on each side of the
Tubing Head Spool.

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18.14 PBL Sub Operations Instructions

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Decision to open the PBL will depends on BHA downhole tools restrictions and curing material to be pumped.
Before to take any decision to open the PBL, consult with HAL office on town.

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18.15 A13 − RACI Chart


Prod.
Rig Site Deliverables and Key Operation Well Eng. Drilling Project Drilling Wellsite
Line
Activities Manager Mgr. Supt. Manager Engineer Supervisor
Rep.
Rig Acceptance I A C R I
Project Risk Matrix C A C C R C C
Project DWOP I C A R R C C
Well Pre-Spud Meeting I I A C R R C
Programs C A C C R I C
Program Amendments C A C C R C C
Dispensation Approvals A R R I C C
Daily Report I I R I I A I
Daily Cost Sheet I I I A C R C
Daily Afternoon Reports I A I I R I
Daily 14 day Look Ahead I I A C I R C
Daily Fluids Reports I I I A R
Daily Mud Log & Report I I I A R
Daily Rig Materials Inventory A I i R C
Cement Job Reports I I C C A R
Logs & Logging Report I I C C A R
Casing Tallies A I C R
Tubing Tallies A I C R
Bit Record I I C I A R C
Well Control Eqpt. Checklist I I A I R
Weekly Project Status Reports I I C A/R I I
including P&L
CPM Invoice Processing I A C C R
rd
Rig and 3 party Invoice I C A/R C C
Processing
Rig Move Plans I R C A C
End of Well Report C A C C R C C
After-Action Review / Lessons C C A C R C C
Learnt

A = Accountable (Who will ensure task is done correct and complete?)


R = Responsible (Who will do the task?)
C = Consulted
I = Informed

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18.16 A14 − Offset Wells Lessons Learnt

18.16.1 North Rumaila Wells

Well Description Reason Action Taken Recommendation


R-588 Directional
drill 12 1/4''
Observed build up trend in
hole with BHA Worked on trajectory
Umm er Radhuma and
having all correction Add 8'' DC above and
Shiranish formation while
HWDP's and below drilling jar.
drilling and extra time to slide
no drill collars
for correction of trajectory.
above the
MWD.
R-588 Failed to open
9 5 /8’’ ESIPC
(Hydraulic DV
with packer)
with 4500 psi
SDE to work directional
pressure and
Worked on casing string while Increase the DV tool height Plan and cementing
also unable to
RIH with excessive overpulls above Hartha with TOC for first programs to ensure TOC
open again
and slack off. stage 20m below DV for 1st stage 20m below
after 2nd
Directional trajectory have Re-design the spacer ahead to DV tool.
attempt by
tortuosity and changes in DLS avoid barite sagging across DV Add the
dropping the
unable to gain circulation after tool ports. recommendations from
contingency
opening DV tool mechanically cementing for maximum
opening plug
with string as time lay down Use RTTS packers assembly to limits on overpull and
and pressure
ITS, setting pack off to start open mechanically and able to slack off in the casing
up to 4800 psi.
cement job meanwhile cement circulate after opening DV tool running programs
Open DV tool
set across DV tool. Mobilize RTTS packer as
mechanically
contingency
with bit sub on
bottom but
cement was
set across DV
tool
R-588 DV tool plugs were drilled to
Failure of CBL- DSV to ensure hole
5m above shoe and circulated Circulate Hi-vis Hi weighted pill
VDL-CAST tool properly clean prior to
hole clean. DV tool plugs to circulate/ hole clean prior to
after drillout POOH for cased hole
shavings caused the CAST POOH for CAST logs.
DV tool plugs logging
scanner head malfunctioned.
R-588 Failed While pressure testing, the Pressure test the casing
pressure test perforations hold 2000 psi for which has perforations
on four minutes and thereafter on it to FIT pressure test
perforations observed drop 50-80 value + 200 psi. (1200 psi
interval to psi/minute. Although the Let enough time for cement to surface pressure). This
2000 psi after cement UCS charts show the set and achieve UCS value of pressure test
remedial compressive strength have satisfy the kick tolerance
cement job been achieved more than 2000 and MAASP while drilling
due to DV tool psi, the down conditions may 8.5'' hole section. The
failure have cement not fully achieved casing integrity has been
the compressive strength and pressure tested while
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break down of cement bump the plug and then


occurred. while opening the DV
tool.
R-592 Due to poor mud removal
from the internal casing wall - Revised the current practice of
by the spacer, this lead into 9 5/8” shoetrack length from 3
contamination of the tail slurry to 4 joints on future well.
while displacing 1st stage
- Ordered and mobilize the 1st
cement due to the absence of
FIT failed due stage by-pass plugs to eliminate
1st stage by-pass plug. While To be applied the action
to wet shoe on the cement contamination by
displacing cement, the top plan on future well
9 5/8" casing mud during cement
plug scrapes the film of mud
displacement.
on casing wall, accumulate
ahead of top cementing plug - Replaced spacer with 60 bbl of
thus contaminate the cement 1.26 sg scavenger for better
in the shoetrack and around and efficient mud removal.
casing shoe.
R-592 Potentially caving or formation After circulating long enough - Consider performing
bridging around the centralizer (10 hrs) without achieved condition trip prior to run
and casing significant result on pressure 7” casing if hole been left
reduction, after analyze all the more than 30 hrs without
risk, decision was made to circulation and closely
pump 6m3 of 1.60 SG heavy monitor well behavior
High pressure cleaning pill to remove such as overpull or any
while circulate cutting/formation bridge fill during openhole
and condition around the casing. While logging. Analyze caliper
mud prior to pumping down 1.60 SG heavy log result to see if there
cement 7” cleaning pill, reciprocate the is any tight spot / under
casing string between 3 - 5m interval. gage hole and RIH casing
Upon received heavy pill on with circulation through
surface after completed full these tight hole interval.
cycle of circulation, observed
circulating pressure has been
reduced from 2500 psi to 1450
psi at 954 lpm.
R-593 Observe partial losses while With this amount of losses Prepare a cement plug to
drilling Harta -1910m (20- while drilling, Place cement cure losses in hartha
30m3/hr) plug to strengthen prior to incase losses > 10m3 to
Losses while RIH 9 5/8’’ casing cement job strengthened the harhta
Unable to
- 5m3/hr Always keep the hole fill in the prior to cement job
perform 9
Losses in Hartha in cement job even of losses Make sure that annulus
5/8'' casing
- 5m3 (31.50 bbl) is full of mud in case of
pressure test.
Unable to pump LCM through losses as 7 bbl lost in
1st Stage
floats and DV annulus without filling
cement job
Cement contamination due to the hole will bring - in
failure (9 5/8’’
less volume of tail, Use of Tayarat and along with
casing Wet
displacement plug in 1st stage losses in hartha cross
shoe)
cement job flow will start and
Cross flow from Tayarat to cement jobs will result in
Hartha due to losses and failure.
consequently HP < FP (Tayarat)

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R-593 Closing Plug Length (11.25 in) DSV to ensure that whenever DSV to ensure that
is larger than Plug container closing Plug have been Physically check the
space between the two preloaded on BTM Plug top/Closing Plug using T-
plungers (10.4 in) ,So if top Container Plunger ,Do not Close bar.
2nd Stage Top plunger Closed it will press the the top Plunger Any change in plan to
Plug not top of Closing Plug wipes. After Drop Closing Plug Release follow Management of
bumped and Closing Plug Max OD (9.0 in) is pressure ,Knocked off Plug change process.
Twice smaller than Plug Container ID container lifting swivel and
displacement (9.8) which leave chance to Physically check the top/Closing
volume plug to lean on one side Plug using T-bar”
Total displacement (64.65 + Change in plan for over
64.2 = 128.85 m3 ) and displacement should follow
theoretical Displacement Management of change
should be 64.5 m3 process.
R-593 While logging
9 5/8'' casing
with CAST CAST log centralizers
WPS to confirm that all runs
logging tools, confirgation was not correct. WPS to ensure that tool
configurations are standardized
observed POOH and changed the configuration are
same as with previous
uncertainty in centralizers configuration and comminuted to CPM
successful runs
CAST data, Re- RE-run the log.
Run the CAST
log
R-596 In two previous wells 9 5/8" Use the bypass adaptor above To be shared with client
casing jobs, decided as the float collar 2 joints above and other projects
preventive action to uses the float shoes, the baffle
bottom plug in the form of adaptor is to be placed one
bypass plug this is helping with joint above float collar
9 5/8" casing
wiping down the mud film on
cementing
the interior of the casing and
helps to prevent the
contamination of cement in
the shoe track and around the
shoe
R-596 While drilling Shuiaba and POOH to surface found the bit To be communicated and
upper shale formation, and motor in very good shared with other
observed high torque of condition. changed the bent projects
18~19klbs.ft and frequent housing from 1.22° to 0°,
string stalling and very low reduced the number of HWDP
ROP, tried to perform wiper below the jar from 21 to 15,
Drilling in trip, change parameters RIH back to bottom, torque off
Shuiaba and without success. bottom and on bottom reduced
Zubair with and could drill to TD without
high torque problems. In case of high
torque in this type of wells (the
same incident was recorded in
Ru-018A which has the same
well type with inclination of
32°) while performing wiper
trip on top of Zubair, continue
to POOH to surface and change

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the bent housing


R-596 After the 3rd log of WL Using the heavy pill helped to Including the use of
performed wiper trip at clean effectively the well and heavy pill to sweep the
3442m, 5m of fill was provided hole in very good hole at the last wiper trip
recorded, washed down and condition to run and cement 7", before running casing
pumped 4m3 of heavy pill of keeping in mind the shape of
1.35sg, and circulated hole the hole and history of last
clean. POOH freely. As result wells where high pressure were
of this good hole condition, recorded while circulating at
Wiper trip and running casing went very bottom and cementing.
running 7" smooth without any tight spot,
Casing intermediate circulations
resulted with normal pressure.
Tagged the bottom at 3447m
(TD), circulation at bottom
resulted of normal pressure
stabilized at 1250psi
@1000lpm, cementing
operation went smooth
without high pressure
R-600 In this well, cement volume
excess used in cementing
program was 120%, while
In next well reduce the
displacement with first 50bbl
Cementing 13 cement volume excess to To be implemented in
observed spacer received at
3/8" casing 100% to prevent having much next wells
surface, then recorded
returns at surface
200bbl of cement return
which is approximatively the
volume of lead
R-600 investigation showed that this In the next well, the
While drilling Hartha
damage was due to high flow rate in Hartha
formation with rotary packed
temperature and was caused should not be reduced
BHA, observed Slow ROP of
by reducing the FR to below 1700-1800lpm,
2~4m/hr in formation
1500lpm at top of Hartha this is meant to have
dominated by dolomite, tried
which reduced the HSI, there good HIS and ensure the
Drilling 12 to change the parameters,
was not enough flow to cool cooling of the bit to
1/4" In Hartha the bit was giving the same
down the bit. the flow rate is avoid damage caused by
performance. Decided to
normally reduced while heat.
POOH to check the bit, found
drilling Hartha formation to
the bit damaged and ring out, To be communicated
reduce the ECD and avoid
dull grading: 2-4-DL-S-X-I- and implemented in
inducing losses in the same
RO/HC-PR. next wells
formation.
R-600 While Pulling out with Be careful when reaching Sadi
directional BHA, observed and monitor closely the drag,
tight spot in Sadi formation, if necessary perform To be communicated
Backreaming
had to backream (hard back backreaming carefully. Do not and implemented in
in Sadi
ream recorded), Gyro was drop Gyro until a trip out is next wells
not dropped prior POOH. performed or wiper trip to
Offset wells showed tight shoe is done, making sure that

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hole and back reaming was Sadi is passed and


performed in north and conditioned. Preferably Drop
south Rumaila. gyro on the last wiper trip
before running 7" casing.
R-534 Unable to get The bent sub was not adjusted Tripped out of borehole and Review the BHA design
sufficient build to achieve the required BUR. adjusted the bent sub. and required BUR before
up rate while the direction work.
drilling 12¼” Consider the formation
section dipping while design.
R-603 Performing the FIT with the
original mud in hole then
displace the well to new mud
Drilled 3m into new formation system saves time to circulate FIT to be performed with
using 1.14sg mud. Circulated and condition the mud with the original mud in hole and
FIT
hole clean and performed FIT new system (at least two BU then displace to new
to 1.5sg EMW. required), displacement to new mud system.
mud system can be done while
resuming drilling the 8 1/2"
section.
R-603 While drilling the drop section,
attempted to slide for droping
angle as per plan at 2500m MD
in Rumaila Formation,
difficulties to slide, string
hanging and motor stalling,
the tool face was very erratic. Recommendation to minimize
Also the pop off valve of mud sliding in Rumaila to avoid
pump had blown several times sliding across hard limestone
due to motor stalling. strikes and Ahmadi across the
Drill 8 1/2" RIH with optimized BHA,
Attempted several times at top shale, BHA design has been
and drop to Implement to Drilling
different depths, drilling with reviewed for coming wells to
vertical program and Sperry DoS
rotary in between, continued include agitator to reduce
to drill to Ahmadi formation downhole friction and stick-slip,
and same issues while sliding. improve the sliding
POOH to surface and RIH with performance.
new BHA (Blank sleeve on
motor and 7 15/16" stab) and
attempted to slide in Ahmadi,
observed same issues.
Decision made to drill rotary to
top of Mauddud.
R-603 Performed short wiper trip for
the new drilled section,
worked tight spots and RIH to If more than 10% cavings are
Monitor caving on wiper
Perform wiper bottom found 7m fill, found on wiper trip, discuss
trip and discuss with
trip at TD circulated hole clean, and with the office to increase the
office the forward plan.
increased MW from 1.26 sg to MW by steps of 0.01sg.
1.27sg. No hole fill was
encountered on condition trips

138
NP_GX34_MI
Drilling Program_WDI-840

performed after.
R-604 LC-Materials could be added to
lead slurry to help in plug losses
Discuss with HAL CMT for
20m3 dynamic losses recorded zone and reduce the losses of
best alternative products
Cementing 9 while displacement in 2nd cement to thief zone. LCM
to prevent losses while
5/8" casing stages most likely from materials such as SteelSeal can
cementing in current
Dammam formation. be considered. WellLife 734
wells.
additive can be use as LC
additive for cement.
R-604 Avoid to Build & Drop in the
Agreed to stay with 1.5
same section where possible, or
bend on Motor. Suggest
plan to trip and change the
Low ROP in 12 that DD's in future try
Well trajectory profile BHA. R-604 well was trajectory
¼” section variety of parameters.
designed to drop in 12 1/4"
WOB to accommodate
section due to trajectory and
formation changes.
client requirements.
R-604 Recognized that additives such
as lubricant do help. Pointed
out and agreed that small
amounts are sufficient to avoid
unnecessary waste, if the Ensure is included and
High torque spikes, added
lubricant is not having effect, implemented in next
Low ROP in 12 lubricant twice - 1st @ 1%
more % of lubricant will not Drilling Programs.
¼” section (1556m) and 2nd @ 2%
improve effect. Continue using Continue using adequate
(1576m) concentration
adequate sweeps or pills is a sweeps or pills.
clear recommendations of
Baroid. Continue using Barolift
to avoid increasing in well ECD
and shocking the hole.
R-604 Evaluate implementation of
new technologies to avoid Evaluate use of Ag-itator
Low ROP in 12 High vibration. Agreed possible
vibrations. Evaluate use of Ag- to reduce hanging issues
¼” section high axial vibration
itator to reduce hanging issues and improve ROP
and improve ROP.
R-605 During wiper trip performed
Back ream from 1950 m to
2063 m with 1500 lpm, 50
rpm,1150 psi, (Attempted
Drilling 12 Use maximum mud density To be included in the
pump out several times, no
1/4" hole 1.14 sg in the 12 ¼” section. plan of next wells
success), decided increase
mud weight gradually from
1.14 SG to 1.16 SG @ 2100
lpm, 1820 psi.SH-SH clean.
R-605 Increasing the MWD flow rate Increasing the MWD flow rate
settings to 2200- 2800lpm, has settings to 2200- 2800lpm, has
Drilling 12 increased the power of the increased the power of the To be included in the
1/4" hole mud motor and helped to mud motor and helped to plan of next wells.
achieve better ROP while achieve better ROP while
sliding and rotating sliding and rotating

139
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Drilling Program_WDI-840

R-605 Cont. drilling 12 1/4" hole


section with directional BHA in Apply Stage tool selection
Drilling 12 To be included in the
rotary mode at 1833m decision tree for DV tool
1/4" hole plan of next wells
observed 5 m3 losses, pumped selection
3m3 LCM (40 ppb). No DHL.
R-605 Add Injectrol Pre-flush in the 2
Cementing 9
Losses in Hartha/Dammam nd stage when exist losses To be used in next wells
5/8" Casing
down hole.
R-602 Increasing the MWD flow rate
settings to 2200-2800lpm, has
Drilling 12 increased the power of the Keep using this setting range in
To be used in next wells
1/4" hole mud motor and helped to the future wells
achieve better ROP wihile
sliding and rotating
R-602 Drilled to 1500m above top of
Tayarat formation, performed
the intermediate wiper trip
wiper trip to KOP depth,
Wiper trip at helps to avoid long back
recorded some tight spot but it To be included in the
top of Tayarat reaming of the tight spot and
was possible to pull out just plan of next wells
formation contributes to keep the hole in
lubricating and reciprocating
good conditions
the string, when RIH the hole
was in good condition
R-602 at 1500m, circulated and
Increasing the
increased the mud density to
mud weight to in next wells, the mud weight
1.14sg prior entering tayarat,
1.14sg prior to be increased to 1.14sg prior Carry on to next wells
this is sufficient MW to control
entering entering to tayarat
tayarat and also to help in
Tayarat
stabilizing the hole above
R-602 While RIH with 8 1/2" BHA
with agitator on the string,
attempted to full up string
observed build up in pressure
to 600 psi no return shut down
the pump the pressers is stable
@ 600 psi, repeat several time
no success.
POOH and checked each stand
for any plug in string.
Tool was filled with surface Check equipment prior
RIH with 8 Attempted to circulate with
gravel. Inspection of tool prior PU & MU / flush in
1/2" BHA the Agitator and Shock Sub
to PU. mousehole
using two pipe screen one
above and the other is below
Agitator and resumed shallow
test with FR 1700 lpm
observed high pressure 1750
psi , disconnected and checked
the drill pipe screen the lower
had sufficient amount of
gravels and sand the upper
one was clean

140
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R-602 While performing wireline


logging (RWCH-GR-DSNT -
SDLT-XRMI) with RA source in
8 ½’’ hole section, Recorded
Main Section from 3555 to
3370m at 8 m/min.
Tools held @ depth 3370,
Tool got differentially stuck in a
closed calipers and applied
sand interval from 3362 to
50% of cable tension up to
3373m, the recorded
12000 lbs, no success and jar Assess the risks of
differential pressure at this
not fired. Released the cable differential sticking while
point was over 2500psi.
tension to zero and applied drilling and logging the 8
RIH with Caution prior increasing the
tension again to 12000 lbs, no 1/2" section before
imaging tool MW while dealing with caving
success. increasing MW and
across 8 1/2" section. ROO
Applied 60% of cable tension increasing differential
shared their experience in the
up to 14000 lbs, no success. pressure.
field to treat the caving and
(Tool stuck).RIH with fishing
MW is not the only driver for
tool on 5” DP to 3330 above
caving.
top of fish. Circulate above top
of fish with, Cont. RIH and
engage the fish @ 3350m with
good indication. POOH 5" DP
stands with wireline logging
tools fish using reverse cut and
thread procedure to surface
R-602 As per Wireline
A 5.75' gauge ring was run Implement into drilling
recommendation, there is an
instead of the standard 6" programs.
RIH with 6" increased risk of getting the 6"
gauge ring. No obstruction If size of gauge ring is
gauge ring gauge ring stuck in deviated
found in hole and gauge ring changed, communicate
wells due to low clearance (7"
pulled clean to surface. the change to all parties.
29ppf casing ID 6.18in).
R-602 Discrepancies in TVD between
Survey Gyro and MWD surveys ~10m Investigation ongoing.
difference.
R-602 Partial caliper log for 8 ½”
section, had to estimate
average hole diameter based
Caliper is part of the logging
Logging on offset wells for cement Perform caliper log
program for 8 1/2" section.
calculations. (increased excess
to 30% to compensate for any
extra volume needed)
R-606 17 1/2" BHA redesigned with 8
Drilling Engineers aware
1/4" DCs for upcoming wells.
and communicate the
17 1/2" BHA handling on rig Removed the 9 1/2" DC. Use
message to WSS.
17 1/2" BHA floor, review BHA design with this BHA configuration in next
Implement in next wells
8 1/4" DCs wells as it showed good
and include in Drilling
performance and reduces 12
Program.
1/4" BHA. handling time.
R-606 12 1/4" Observed dropping tendency Design well trajectory and Discuss with Sperry to
Directional while drilling Hartha sliding plan considering high include in the trajectory

141
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Drilling Program_WDI-840

BHA formation. Inclination was dropping tendency in Hartha plans of upcoming wells.
about 5 deg below planned formation.
inclination.
R-606 Keep using controlled drilling Drilling Engineers aware
Drilling Drilling 12 1/4" hole section parameters in this formation to and communicate the
parameters in from top Hartha to final avoid induce losses. Reduced message to WSS.
Hartha section with controlled drilling drilling parameters 30m higher Implement in next wells
formation parameters. than top of Hartha and circulate and include in Drilling
hole clean at top Program.
R-606 Optimize 9 5/8" casing
cementing plan: recipe
including Barolift fibers in Tail
Continue using optimize 9 5/8" Drilling Engineers aware
first stage in Lead slurry of 2nd
casing cementing plan. The and communicate the
stage. Add Latex 3000 in tail
9 5/8" Casing optimization have contributed message to Cementing
slurry 1st stage and lead slurry
cement job in good cementing job with team. Implement in next
2nd stage, use scavenger
good lift pressure and cement wells and include in
cement ahead of lead slurry in
returns to surface. Cement Program.
second stage and increase
column of spacer to enhance
the mud removal.
R-606 Ran caliper to have better
9 5/8" Casing
volumes calculation and Continue running caliper log. Implement in next wells.
cement job
simulation.
R-606 Mud was conditioned with YP Continue keeping YP below 20
Evaluate the CBL-VDL-
of 18 lbf/100ft2, circulated lbf/100ft2 (18lbf/100ft2
9 5/8" Casing CAST logs and
enough time for second stage Optimal) and circulate for
cement job incorporate the changes
ensuring that the mud is as per second stage ensuring that the
in the next jobs program.
requested properties. mud is as required.
R-606 Performed additional sliding
while drilling 8 ½” section.
Possibility of big well
tortuosity. Pumped and Drilling Engineers aware
spotted 10m3 Lubricant Pill at and communicate the
Lubricant pills Continue pumping lubricant
6.6 ppb to cover Mauddud and message to WSS.
in 8 1/2" pills to reduce drag during
Ahmadi formation to provide Implement in next wells
section wiper trips as necessary.
Lubrication and reduce Drag and include in Drilling
during wiper trip. Pulled freely Program.
on elevator to 9 5/8" casing
shoe. Run back to bottom,
Found hole in good condition.
R-606 Optimize Mud weight
Observe Cavings while drilling
whenever cavings are
8 1/2" section, increased MW
8 1/2" Section observed, depending on Implement in next wells.
from 1.24 sg to 1.26 sg. No
cavings type, failure and
more Cavings observed.
quantity.
R-607 Used BHA with 17 1/2" Bit, Bit Use this BHA configuration in
sub, next wells as it showed good Include it in future well's
17 1/2" BHA
Shock sub, 9 1/2" NMDC, 17 performance and reduces the drilling program
3/8" IBS, XO, 6 x 8"DC, Jar, 2 x handling time for BHA in 12

142
NP_GX34_MI
Drilling Program_WDI-840

8 1/4" DC, XO, 27 x 5" HWDP 1/4" BHA


and removed the 9 1/2" DC as
in prvious programs. To
R-607 Cementing 13
70% tail + 150% lead
3/8" Casing
R-607 After cutting the 20"
This flow is due to shallow
conductor, observed water Civil contractor to inform
water table. Special
Cut flow from 20" x 13 3/8" about any flow while
consideration to be taken while
20" conductor annulus, closed the conductor working on cellar or
drilling close to river or during
drain valve in the cellar, water conductor pipe.
summer time.
level stabilized.
R-607 In addition to the changes in
the slurries and spacers. We
have run caliper to have better
Changes in cementing
volume calculation and
program: recipe including
simulation. Ensured that the
Barolift fibers in Tail first stage
mud is conditioned with YP of
in Lead slurry of 2nd stage.
19lbf/100ft2, circulate enough Evaluate the CBL-VDL-
Add Latex 3000 in tail slurry
Cementing 9 time for the second stage CAST logs and
1st stage and lead slurry 2nd
5/8" Casing ensuring that the mud is as per incorporate the changes
stage, use scavenger cement
requested properties. in the next jobs program
ahead of lead slurry in second
Increasing the flow rate for
stage and increase colume of
displacement. all those
spacer to enhance the mud
measures have contributed in
removal.
having good cementing job
with good lift pressure and
cement returns to surface
R-607 in 8 1/2" hole section, sliding
has been performed in Saadi
formation to drop angle as per
plan, the trajectory was below
plan which reduced the sliding follow up the BHA tendency, in
Drilling 8 1/2" Practice to be followed in
time, then drilled ahead the case of dropping keep rotating
hole section next wells
remaining interval down to TD and reduce sliding time
in rotary mode as the BHA was
dropping which enabled
hitting the target within target
tolerance (50radius)
R-608 This redistribution reduced the
ECD and showed improvement
Redistribution of cement
Cementing 13 in cementing 13 3/8” casing. Implement to next
excess to 70% on tail and 170%
3/8" casing Observed 26m3 neat cement cement programs
on lead.
returns and no losses during
cementing operation.
R-608 No sliding was performed to If difficulties are encountered
Instruct DD to send
drop angle and keep the well while sliding, DD to
Drilling 12 projection after each
below the plan. Had to communicate with office prior
1/4" Section survey. DD to make
perform sliding in Hartha continuing on rotary. Send
required slides are
formation to drop angle to projection with expected
performed to not miss
5.84deg which put section TD tendencies after each survey to
143
NP_GX34_MI
Drilling Program_WDI-840

at 16.75m above plan and 1.41 office. target.


left to plan.
R-608 % excess, Latex-3000 in Tail
slurry, VersaSet in lead slurries
Cementing 9 Implement to next
and Barolift LCM Material Keep current design.
5/8" Casing cement programs
shows positive results to
improve cementing job and ZI.
R-608 8 1/2" Hole Conditional wiper trips should
Difficulties to RIH Wireline logs Implement in next
section Wiper be complete to the Casing Shoe
to desired depth. drilling programs
trip after reach well TD.
R-608 If pump repaired is more than
Circulated and reciprocated
8 1/2" Hole 1hr, POOH to shoe, make wiper Implement in next
string in the same point due to
Section trip, circulated at minimum drilling programs
mud pump failure.
flow rate.
R-608 Design ROP strategy per
Control ROP on shales,
8 1/2" Hole formation or intervals to Implement in next
formations with stability
Section control ROP in required drilling programs
issues.
formations.
R-608 Optimize wireline logs
assemblies strategy (de-
8 1/2" Hole Difficulties to RIH Wireline centralizers, nose, arms) Implement in next
Section tools and log desired depths. tailored to tool type to assist drilling programs
running WL tools and log
desired depths.
R-609 Used BHA with 17 1/2" Bit,
Bit sub,Shock sub, 9 1/2" Use this BHA configuration in
NMDC, 17 3/8" IBS, XO, 6 x next wells as it showed good
Include it in future wells
17 1/2" BHA 8"DC, Jar, 2 x 8 1/4" DC, XO, performance and reduces the
drilling program
27 x 5" HWDP and removed handling time for BHA in 12
the 9 1/2" DC as in prvious 1/4" BHA
programs.
R-609 Used Cement excess of 70%
Maintain the same design and
tail and 170% lead reduced
Cementing 13 procedure which was used for To be followed in next
ECD and improve 13 3/8”
3/8" Casing the current job and all the wells
casing cement (8m3 cement
previous jobs due good results
returns, no losses)
R-609 Used Cement excess 20% in
open hole, 40% 2nd stage,
30% 2nd and 30% 2nd lead,
included Latex-3000 in the
Maintain the same design and
Tail slurries of 1 st & 2nd
Cementing 9 procedure which was used for To be followed in next
stages slurries, VersaSet
5/8" Casing the current job and all the wells
Additive in the lead slurries
previous jobs due good results
of 1 st & 2nd and Barolift
LCM Material were utilized
for 1st stage Tail and 2nd
stage Lead slurries

144
NP_GX34_MI
Drilling Program_WDI-840

R-609 8 1/2" Hole


"RIH wireline tools
section
Run#1(TET-SP-ICT-IDT-DLL
Wiper trip
R-609 -MSFL) at
2409 m stop
attempted to
pass many
times with
different
speeds, no
success,
POOH Complete Wiper trip
Practice to be followed in next
removed ICT- Condition to Casing Shoe
wells
IDT and RIH after to reach TD well.
again
Run#1(TET-
SP-DLL-MSFL)
stop at
2396m, try to
change speed
tools didn't
pass"
R-609 8 1/2" Hole Performed POOH with When pumping out use Practice to be followed
section pumping out and high flow minimum flow rate. in next wells
Wiper trip rate (similar as in the driiling)
R-609 8 1/2" Hole During the repetitive failures If pump repaired is mayor Practice to be followed
Section in Mud pumps, circulated than 1 hrs, perform a wiper in next wells
and reciprocated string in the trip, if not circulated at
same point. minimum flow rate.
R-534 The logs Used CBL-VDL to log the light Used the right log to recorded Use URS tool to log the
showed poor weight cement the light weight cement. light weight cement.
quality cement
Consider using stage
job for 9⅝”
collar packers.
casing
R-552 Zonal Isolation Enlarged borehole in 8½ No remedial cement job has Improve the drilling
not achieved section due to washout, been carried out. practices and mud
in Nahr.Umr resulted in cement channeling properties to deliver
formation and inadequate cement better borehole stability.
coverage.

R-552 stage collar malfunction Several attempts to open stage Stage Collar Tool supplier
collar with pressure and engineer to be at rig site
9⅝ stage collar
mechanical force, no success. for all next jobs to
did not open
inspect and run 9⅝ stage
for second Carried out remedial cement
collar and MSIPC.
stage cement job through perforations and
job. achieved zonal isolation. Cover and clean the
stage collar by pumping
water for the first 60 bbl

145
NP_GX34_MI
Drilling Program_WDI-840

of first stage
displacement.
Slow down the
displacement rate
(2bpm) prior the shut off
plug reaches the stage
collar collar.
R-552 Got stuck Due to differential sticking Work on the string by 50 ton Ensure that the pipe is
while drilling jarring down. free (no overpull) prior to
8½” borehole make connection.
Pumped 5.5 m3 pipe
at
Minimize the stationary
Lax, got string free.
2726m, after time of string in open
connection borehole without pipe
movement.

R-554 Human error Recovered the bit by Magnet. Ensure that the bit
breaker is closed
8½” bit properly.
dropped in the
wellhead The blind ram should be
closed when there is no
pipe in the borehole.
R-554 The borehole instability Tried to displace with high Keep circulation before
pressure up to 4900 psi, no the cement job until
success. borehole clean and get
Borehole Pack pressure stabilized.
DOC inside the 7” casing and
off while
carried out remedial cement Make sure that the mud
displacement
job. weight is matching with
7” casing
the drilling program.
cementing
Reciprocate the casing
while circulation and
condition the mud.
R-554 Slick line tool failure POOH w/ completion and Make sure that the shear
changed the setting mechanism pins of the W/L plug is
POOH w/ 3 ½” from using W/L plugs and used competent enough for
completion hydro trip sub. setting.
prior setting
7” PKR Use hydro trip sub for
PKR setting as an
alternative option.
R-557 Drilled Drilled Dammam with Control the ROP while
Dammam controlled ROP and low flow drilling Dammam FM.
formation rate (500 gpm and ROP 5 to 8
Reduce the flow rate to
without losses. m/hr)
reduce the ECD.

R-557 Changed 8½” To avoid drill string stuck after L/D DC’s and replaced by 5” Avalanche effect should
borehole 40° due to accumulation of HWDP. be considered while
directional cutting in the low side design directional BHA.
BHA design
146
NP_GX34_MI
Drilling Program_WDI-840

(removed the (avalanche effect)


DC) after
reach 40°
inclination
R-557 RIH and POOH The mud properties were Use fresh water while
smoothly matched with the drilling prepare the new mud (do
without program. not use water from the
overpull while waste pit).
The DLS is not aggressive to
drilling 8½” make borehole geometry Keep the DLS within the
borehole problem. optimum range.
R-549 Got difficulties Improper casing stick up L/D the last joint and replaced Adjust the casing tally to
to install the with casing pup joint to have have 1.5 m casing stick to
cement head 1.5m stick up. facilitate installing the
for 13⅜” cement head.
casing
R-549 Observed Seal damaged Replaced the Seal immediately. Check and ensure that
leakage from the all equipment is
cement head integral prior the job.
while
circulation
before the
13⅜” casing
cement job
R-549 Obstruction Wiper trip while drilling was Back reaming the tight spots Perform wiper trip every
while POOH not performed as per program until get smooth borehole. 500m.
with wiper trip The wiper trip should be
after reach the covered the entire open
TD borehole section.
R-546 The test plug stuck inside CHH Tried to retrieve with 75 Klb Check the test plug type
while test the BOP overpull, no success. and size before using it.
While test 13
⅝”-10K psi Ran 6 ½” fishing assy.: (6 ½”
BOP, got fishing Jar + X/O + 2 X 6 ½” DC)
pressure drop worked on the plug by jarring
from 3800 psi up to 100 Klb, got released.
to zero. Ran with storm valve plus 13⅜”
Opened the 5” DLT packer and set same at
pipe ram and 28m in 13⅜” casing, tested to
tried to 900 psi, Ok.
retrieve 13 ⅝”
Nom test plug, N/D BOP & checked CHH
no success internal profile, OK.
N/U BOP, pressure tests BOP
APP, retrieved storm valve and
13⅜” DLT Packer.
R-611 Cementing 13 Dumping large amount of Optimize the volume of lead Include it in next drilling
3/8" Casing lead cement returned to cement pumped during 13 program
surface in last wells, in R-611 3/8" cementing job. Reduce
dumped 8.3m3 of lead the cement excess from 170%
147
NP_GX34_MI
Drilling Program_WDI-840

cement. to 150%.
R-611 Drilling 12 Using 8" Agitator system has Use Agitator in 12 1/4" BHA in To be used in next wells
1/4" enhanced the performance case of well trajectory similar if applicable
of directional BHA, following to R-611 with build and drop
the planned trajectory to angle in the 12 1/4" hole
build up and drop angle in section
the same section, the BHA
was able to drop without
issue with smooth tool face,
in previous well R-604, the
BHA without agitator could
not drop and had to POOH
and remove sleeve stabilizer
R-611 POOH 12 1/4" While POOH with 12 1/4" Use 6 3/4" Agitator in 12 1/4" To be used in next wells
BHA with BHA from 1701m to surface, instead of 8", this will cause if applicable
Backreaming faced tight hole and had to less change in body size and
POOH with Backreaming in smoother transition
Shiranish, Tayarat and Um Er
Radhuma. Hard backreaming
has been reported up to the
point where 8" Agitator
system was reaching vertical
Hole, it though that 8" AGT is
causing bottleneck in middle
of 5" HWDP, causing drag.
R-611 POOH 12 1/4" After reaching TD, POOH for Spot StickLess Pill in build up To be used in next wells
BHA with wiper trip experienced and drop section to lubricate if applicable
Backreaming several intervals with the trip
backreaming in Hartha
Shiranish Tayarat and UER. It
has been recorded same
backreaming and tight spot in
offset wells, backreaming
was specially experienced in
drop and build up section. In
the last trip out of hole,
spotted 55m3 of StickLess pill
to cover build up and drop
section, then pulled freely to
surface
R-611 Partial Losses While drilling 12 1/4" hole In case of partial losses in To be used in next wells
in Dammam and tripping, recorded Dammam, spot 140ppb LCM if applicable
while drilling discontinuous 3-1.5m3/hr pill across Dammam
and pulling dynamic losses and static
out 0.5m3/hr in Dammam, swept
the hole with 40ppb LCM pills
which has contributed to
reduce the losses to

148
NP_GX34_MI
Drilling Program_WDI-840

1.5m3/hr dynamic. On the


final trop prior casing Spotted
17m3 140ppb LCM pill
through PBL sub, the well
was static with no losses. RIH
9 5/8" with no downhole
casing
R-611 Drilling 8 1/2" Controlled ROP (20-25 m/hr) Observed hole in good Include it in next drilling
during drilling all section condition, no issues during program
wiper trip and running logs
R-612 Drop 12 1/4" Saving Time in 12 1/4" hole Considered 12 1/4" directional To be included in the
Rotary BHA off section. BHA to drill all section, using next dirlling program
at Drilling SentinelCem in case of losses in
Program dammam formation.

R-612 During drilling 12 1 /4" hole Consider to perform 2 To be included in the


section from depth 819 m to SentinelCem Plug when exist next dirlling program
Cure losses in
860 m, at 819 m observed two losses zone. section: Dammam Lost
Dammam
15m3/hr DH losses, performed circulation strategy
formation
1 st SentinelCem PLUG,
unsuccessfully

R-612 Use 2 leads slurries to Enhance Use Two Leads slurries on 9 To be used next jobs.
CBL results 5/8’’ Casing job both slurries
with 1.45 s.g density. First lead
was designed to be placed in
between csg/csg the design
doesn`t have any Cenospheres
products, Microlite-P
for 9
(compressive strength
5/8”cementing
enhancer) was used in the
slurry to provide a compressive
strength of 1,000 psi
-The second lead was pumped
to be placed in between the
O.H and Csg, CBL results were
showing an improvement in the
csg/csg section
R-612 Use 2 pup joints in the 7” csg one to be located in USM and To be included in the
To be served as markers for the second one top Mishrif next wells
RIH 7” casing
reservois to improve
correlations

R-612 Avoid damaging WLEG while - Ensure the distribution of 3 ½” To be implemented in


RIH 3 ½” RIH 3 1/2” Tubing on 3 1/2” DP DP tally to all parties Prior the next wells
Tubing starting RIH
-RIH to 1 meter above cement /
Float Collar (if any cement
observed with gauge ring)

149
NP_GX34_MI
Drilling Program_WDI-840

Don’t apply any weight on


WLEG.
- DSV is present on the
drill floor at the determined
critical wash down point

R-612 Wrong tubing head adaptor It was thought that the Dummy it is required that
was mobilized on location Penetrator hole was not fitting Cameron Engineer has to
NU the THA on the tubing spool. perform full equipment
check before call out and
once on location

R-613 During cementing operation, Maintain the excess for tail Apply to the next well
returned to surface 33.8 m3 slurry, and decrease the excess
13 5/8" Casing
(213 bbl) of pure cement 1.45 of lead slurry volume.
sg.

R-613 Drill 12 1/4" Introduced new bit design Use the old bit design SF66 in Update drilling program
hole MMD65DMH matrix body with order to continue improving with the SF66 bit design
6 blades and 16mm cutters, performance wells as were
however observed low observed last wells
performance
R-613 Wiper trip 8 During all conditioned wiper Optimized mud properties and Same formulation to be
1/2" hole trip observed hole in good inhibition based on formation used in coming wells
section condition properties combined with
controlled parameter lead to
achieving good hole quality.
R-613 Drill 8 1/2" The caliper logs showed very Continue with optimized Mud Same formulation to be
hole good 8 1/2" holes with 8.53" program for Mishrif vertical used in coming wells
(1.00% Washouts) average well.
hole diameter.
R-615 Cementing 13 During cementing operation Maintain the excess for tail Apply to the next well
5/8” Casing (Used 150% excess, 20% less slurry, and decrease the excess
than last well), However of lead slurry volume.
returned to surface 38 m3
(239 bbl) of cement 1.5 sg.

R-615 Drill 12 1/4" During drilling 12 ¼” hole Optimized surface parameters Update drilling program
hole section achieved ROP 16.8 (WOB-RPM FR) with same parameters.
m/hr

R-615 Wiper trip 8 During all conditioned wiper Optimized mud properties and Same formulation and
1/2" hole trip observed hole in good inhibition based on formation surface parameters to be
section condition properties combined with used in coming wells
optimized surface parameters
lead to achieving good hole
quality.

R-615 Drill 8 1/2" The caliper logs showed very Continue with optimized Mud Same formulation to be
hole good 8 1/2" holes with 8.76" program for Mishrif vertical used in coming wells

150
NP_GX34_MI
Drilling Program_WDI-840

(1.03% Washouts) average well.


hole diameter.

R-617 Cementing 13 Dumping large amount of lead Optimize the volume of lead Include it in next drilling
3/8" Casing cement returned to surface 20 cement pumped during 13 3/8" program
m3 cement returns. cementing job. Reduce the
cement excess from 170% to
160%.
R-617 12 1/4” Hard backreaming while Try to smooth the directional To be included in the
Conditioned performing Wiper trip from trajectory design in order to next wells
wiper trip. top of hartha formation to 13 minimize tortuosity generated
3/8” casing shoe by high dog leg. Specifically
long step out well.
R-617 8 1/2" Hole Difficulties while RIH CAL-GR Complete Wiper trip Condition Practice to be followed in
section Wiper log. At 2469m tools held up, to Casing Shoe after to reach next wells
trip attempt to pass, no success TD well
R-617 RIH 7” casing Use 2 pup joints in the 7” csg one to be located in USM and To be included in the
To be served as markers for the second one top Mishrif next wells
reservois to improve
correlations
R-618 While running with 9 5/8”
casing, observed 20 – 24m3/hr
losses starting from 1800m.
Continued to RIH to bottom
and spotted 40ppb LCM pill
and waited to soak, dynamic
losses reduced to 5m3/hr.
Cemented the first stage of 9
5/8” casing with good signs
Over confidence that no losses
that the cement was brought Precautionary spot LCM
would be observed since no
to the desired top on the first pill across thief zones to
losses were observed while
stage, modified the plan to help reducing losses
RIH with 9 drilling 12 1/4" hole with
include LCM pill ahead of the while running in hole
5/8" casing maximum parameter hence no
spacer, added 7ppb and 8ppb with casing. LCM to be
LCM pill was spotted across
of SteelSeal to spacer and tail washed out of hole while
Hartha and Dammam
cement respectively. After running casing.
formation.
opening the DV circulated
22m3 of spacer out and 8m3
of contaminated cement.
Cured losses in Dammam prior
to pump second stage cement
and observed 22m3 of lead
cement at surface. Recipe was
modified to include 100%
excess on lead #1
R-618 MM65DMH was first introduce HDBS to adjust their
in Ru-469 to drill 12 1/4" hole inventory as per the
Drill 12 1/4" vertically to section TD. Good The MM65DMH runs would be drilling schedule to run
hole performance was delivered by limited to vertical wells this type of bits or stick
the bit. On R-618, the bit was to the current design
tried for the first time on a which showed good
deviated well, the bit showed performance in both
151
NP_GX34_MI
Drilling Program_WDI-840

low performance starting from types of wells.


~1500m inside Tayarat
formation.

18.14.2 South Rumaila Wells

Well Description Reason Action Taken Recommendation


P/U and M/U 17 ½’’ BHA Toolpusher needs to be at rig Toolpusher & DSV to be at
with no supervision from floor for any BHA make up rig floor while making up
Pick up 17 ½’’ the rig tool pusher. There especially if the rig crew still the Bit & the BHA for any
Ru -441
BHA was a lot of confusion has no enough experience section.
among the floor hands & with rig tools.
driller
There was only one safety Each DC size should have a Good preparation &
clamp at rig floor to be used safety clamp ready for use. planning for BHA
Making up 17
Ru -441 for 9 ½’’ DC then modified picking/making up. All the
½’’ BHA
to 8 ¼’’ DC resulting in tools are available to deal
wasted time with deferent tubular.
No shock sub in the BHA, Consider the shock sub for 17 Ask Sperry to design the
Drilling 17 ½’’ excessive bit jumping ½’’ BHA to minimize bit 17 ½’’ BHA with shock sub
Ru -441
BHA especially when start drilling jumping
with few DCs
RIH casing without wiper With a good hole condition Consider the ODS for next
RIH 13 3/8’’
trip as the hole was in good and by using over drive well
Ru -441 by over drive
condition while POOH system we can eliminate the
system
wiper trip
RIH 13 3/8’’ Need to break out the TDS Time wasted due to poor Prepare a cross over from
Ru -441 by over drive saver sub to fit the ODS planning the saver sup to the ODS.
system connection 6 5/8’’ Reg
With no supervision from Toolpusher or N/Toolpusher Toolpusher & DSV to be at
the rig toolpusher.no needs to be at rig floor for any rig floor while making up
M/U 12 ¼’’ organization tools on the rig BHA make up. Paper and the Bit & the BHA for any
Ru -441 floor. organize proper tools for job section.
BHA
on rig floor e.g. Slips, chain,
Check and organize all
safety clamp,..etc.
tools which is need to do
One Plastic liner water pit Considering to saved water CPM management should
to saved water from the from water well in two Plastic arrange this serious issue
water well not enough to liner water pits, also need two to cover two Plastic liner
cure losses in Dammam FM tanks in the mud system to water pits before start
Second water
Ru -441 when implement blind use it as storage for water spud to minimize the time
pit
drilling, well, 1500 m3 minimum and the coast of the
amount of water well we need drilling.
to store it before entering
Dammam FM.
No drill blind more than 40 Keep the suction full of light Once the drilling fluid
Mud plan to
Ru -441 m, the total mud volume is drilling fluid and top up with supply is depleted,
cure losses
not enough to drill blind water as required. continue pumping water

152
NP_GX34_MI
Drilling Program_WDI-840

more than length. down hole, keep 40 m3 of


drilling fluid in the reserve
tanks for use with hi-vis
pills.
Drilling through Dammam Need to prepare a good plan Getting the cement plug
fm with no cement plug plan early before drilling through plan as early as possible.
Cement plug in place. There was a lot of Dammam This plan to include
Ru -441
plan confusion for the proper complete & partial losses
cement plug to be used events & to be up to 4
plugs.
Pumped 2 thixotropic 2nd Thixotropic lost 1. Ensure bulk
cement plugs as losses circulation plug pumped did equipments are clean
control. The second one was not cure losses because for cement transfer and
no completed successfully slurry did not develop storage on location:
thixotropic properties when  Cleaning Bulk
on static conditions. Once trailers/Storage tanks
mixing cement slurry, it was will consist of blowing
noticed that the slurry was them a minimum 3
too thin. It appears that the times to any available
Thixotropic causal factor was cement designated waste
Ru -441
cement plug blend which was containment area.
contaminated during transfer  Visually check the
from one bulk truck to cleanliness of the inside
another. of each Bulk
trailer/Storage tanks on
a regular basis (at least
every 30 days) and
document record of
visual Pressure vessel
on Inspection form.
Cement plug LCP # 4. Pumped 5m3 of The values of compressive Design cement plugs to
with high cement to cure losses. Spent strength were high (500 psi cure losses with low
Ru -441
compressive 9.5 hours drill out cement in 5 hrs). Risk of side track compressive strength
strength plug (+- 70 m length) while drill out values.
Drill out cement plug in Collateral damage for the Drill out cement plug
Dammam FM with water drilling out cement with with normal mud to
water. illuminate filter cake
erosion.
1- Remove filter cake from
the wall hole. (Seen on
shakers). And partial
Drill cement
losses happen in the
plug with
Ru -441 upper section of Dammam
water in
which already don’t have
Dammam FM
losses in the last.
2- Can’t recognize the
cement percentage in
shakers samples, because
washed the upper section
of Dammam. (Side track
risk).

153
NP_GX34_MI
Drilling Program_WDI-840

RIH mud RIH 12 ¼’’ BHA with 0.75 Poor sliding outcome , the RIH 12 ¼’’ BHA with 1.5
motor with deg bent sub V.S distance was 15m center deg bent sub for better
Ru -441
BH at 0.75 to center sliding & quick outcome.
deg
Late setup for the - Need good communication MWD tool limit to be set
Directional directional tools (MWD) between Sperry DD/MWD early before RIH by
Ru -441 & DSV communicating the DSV
tools setup
- Consider the minimum &
maximum flow rate.
There was no mud - Need good solid control - WDI to perform a
Drilling 12 ¼’’ centrifuge on rig site equipment. WDI must serious maintenance
hole with resulted in poor control for ensure this. on the S.C.E
Ru -441
controlled the MW and - Need Mud centrifuge. - Baroid to send the
MW dump/dilution many times Baroid should supply this. mud centrifuge to the
rig site ASAP
9 5/8” mandrill hanger We spent half hour figure out - Directly after finish
couldn’t pass the FMS SLIP how to land the casing and run the casing release
Ru -441 Run 9 5/8” of TRS (the neck is 13 5/8” reset the FMS in rotary finally the FMS and use 9
OD) decide to use the casing slips 5/8” casing slips safety
clamp both are 250
ton
We made up the landing jt Since we have it complete - It’s better keep it in
to the running tool during torqued up and fit to our rug our location for our
Landing 9 the first job rig, always should be
Ru -441
5/8” CASING cleaned and
maintained for the
next job
Spent more time in the 1 The 1 stage slurry was design - Wait for final
stage job due to wait on with 71 °C according drilling temperature value
cement based on UCA program information. Final from e-log to
results (minimum 500 Psi temperature according caliper complete blend the
Cementing compressive strength) was log once ran was 55 °C; slurry
Ru -441 job higher (+-7 hrs more) therefore, the time WOC to - Consider use Multi-
pump 2 stage based on UCA Stage Inflatable Collar
9 5/8”
was higher Packer to decrease the
Cementing team had not WOC time before 2
enough time to blend slurry stage cement job
again and send to rig
Drill with inconsistent Drilling with consistent - Driller to keep
parameter, differential parameter will improve watching and maintain
Drilling 8 ½” pressure and WOB performance programmed
Ru -441
hole parameter, auto drill
function to be
activated if possible
Slide drilling in Nahr Umr for No sliding in shale, Tanuma or - Maintain the well
15m Nahr Umr or any shale, and trajectory from the 12
Drilling 8 ½” decrease the interval of sliding ¼” and do sliding not
Ru -441 like slide for 5m and rotary for in any shale
hole
5m to give chance for cleaning formation.
- No slide in shale
formation and
154
NP_GX34_MI
Drilling Program_WDI-840

permeable zones as
Mishrif and Rumalia
-No dead volume into active -Make dead volume at least 1 - Need plan to modify
tank-suck from the bottom foot mud system
(settling).
(Suck from above of the dead - Dump settling tank
-Cuttings were found in volume) contentiously during
8 ½’’ drilling operations.
directional suction tanks - only one
equalized line in the third
-Make equalized line in the - Check and clean
Ru -441 tools and 8 first intermediate tank and
intermediate tank. intermediate and
½’’ bit plug transfer window in the mid of suction tanks during
w/cutting -didn’t use DP screen in the others intermediate tanks. drilling operations.
filling and break circulation. - Use drill pipe screen
-Use DP screen at any short
circulation time even fill always even for short
string. circulation time.

- No dead volume into - Make dead volume at least - Need plan to modify
active tank-suck from the 1 foot (Suck from above of mud system
bottom (settling). the dead volume) - Dump settling tank
- Cuttings were found in - Make equalized line in the contentiously during
suction tanks - only one first intermediate tank and drilling operations.
8 ½’’
directional
equalized line in the third transfer window in the mid - Check and clean
intermediate tank. of others intermediate intermediate and
Ru-441 tools and 8
- Did not use DP screen in tanks. suction tanks during
½’’ bit plug
the filling and break - Use DP screen at any short drilling operations.
w/cutting
circulation. circulation time even fill - Use drill pipe screen
string. always even for short
circulation time.

Spent extra time trying to - Plan for probability of not - Verify the tally and
reach the bottom in being able to tag bottom due having in mind the
conditions of high drag high to presence of fill at bottom possibility of laying down
circulation pressure, could - Discuss with client the one joint.
not reach the bottom after possibility to drill few meters - Request set of pup-
trying to wash out, deeper in order to have joints during the
circulated extra time in margin, in case of not being preparation of the job
Extra time order o clean the hole and able to reach the bottom,
circulation having stable pressure L/D one joint and space out
Ru-441 and space out profile correctly face to zone of
with 7"casing interest (Having HUD lower
at than expected perforation
interval)
Have a set of pup joints on
site which permits to be
flexible and space out
correctly according to new
shoes point, since we are
using compact well head

155
NP_GX34_MI
Drilling Program_WDI-840

- The fill up tool did not - Check the specifications of - prior to send the fill up
allow to circulate with the fill up tool prior to send tool to the rig, discuss
Circulation
surface pressure more than to the rig with provider and make
with fill up
Ru-441 1500psi sure that the pressure
tool (high
rating permit to circulate
pressure)
with circulation pressure
expected at bottom
Was planned to use the Prepare mud with fresh Check the salinity of
water well to mix the water water well in advance
spud mud, when the and prepare the mud
water well pumps system to collect fresh
Ru- Spud the new installed the water tested water, make sure no
018A well Ru-047A and it show high salinity leakage to not waste the
and hardness; unusable to water
mix the spud mud
Test results: cl- = 6000 m/l
* ca++ = 960 mg/l
* total hardness = 1560 mg/l
Ensure that the correct bit
breaker which fits to the
PDC bit breaker not fitting rotary table is available at
Not able to M/U PDC bit, the rig site before spud
into rotary table. Could not
Ru- Make up 17 the bit breaker not fitting to the well
M/U planned PDC bit and ran
018A ½” PDC bit rotary table
with re-run Tricone bit.

Most of next wells are


planned to run PDC in this
section
Change the BHA per program
Include the shock sub in
and add shock sub in 17 1/2"
Ru- Include shock sub in 17 1/2" the future 17 1/2" BHAs
BHA design BHA with Tricone bit to
018A BHA that are planned to use
minimize the axial vibration in
Tricone bits
surface and enhance the ROP
Made up 13 3/8” rigid 13 3/8” rigid centralizer Ensure in every 13 3/8”
centralizer, that rigid type cannot be run through the casing run use
Ru- Running 13 did not pass through slips of FMS slip centralizer type bow.
018A 3/8 casing the over drive system, was
necessary release it and
replace with type bow.
Tester plug could not pass While RIH, the test plug Check all bop
through drilling spacer on assembly, could not pass thru components and make
BOP 13 5/8" drilling spacer, sure the test plug can
decision made to replace it. pass all components
Ru- BOP N/U and N/D BOP, the spacer removed without restriction
018A test found there is a welding
inside the flange decreasing
the bore hole of the flange so
the plug not pass
(unsatisfactory performance),
change the spacer.
Ru- BOP pressure BOP stump tested during The BOP as tested off line on Mention in the drilling

156
NP_GX34_MI
Drilling Program_WDI-840

018A test prior to rig acceptance and we stump and documented, program that if the
drill 12 ¼” fully test it again as per after N/U the BOP on top of BOP was tasted on
hole programme. CHH the BOP was fully stump, no need to test
tested again on line losing it again after N/U, just
the time of double test need to perform shell
test on the connection
with wellhead
BHA with string stabilizer The BHA has been changed - Re design the BHA in
close to the bit resulted in from the last well by future well to maintain
3.81deg. Inclination removing the near bit verticality.
stabilizer and having just
string stabilizer. - Add a 9 ½” DC below
stabilizer to get more
However in the new BHA pendulum effect
Ru- 17 1/2" BHA the stabilizer was not (string stabilized at
018A design enough far from the bit by 20m)
having only bit sub float sub
and shock sub between the
bit and string stabilizer
(6.44m, 22 ft.), the result
was 3.81deg. inclination
measured by EMS tool at
the end of the section

Cured losses in Dammam Used 2 thixotropic plug to - Good results to cure


with 2 cements plugs cure losses of 1.44 sg of 140 losses with thixotropic
bbl in place and second one slurry plugs of 1.44 SG.
of 80 bbl - Reduce the thickening
time from 4 h: 30 min
Thickening time of 4 h: 30 to 3 hours.
Curing the min; the total operation - With low thickening
Ru- losses in time take 40 min to put the time the cement slurry
018A Dammam 140 bbl plug in place, safe will set faster and will
with LCP margin 3 h: 50 min not go deeper into the
formation. Reduce
also the longer WOC
- Possibility to cure
Dammam seal
Dammam with one
plug.
Slow ROP while sliding Sliding was complicated by Re-design the BHA.
with 12 1/4" Directional bit aggressiveness, string - Change the bent
BHA Hanging and erratic TF. housing of motor to
Sliding was performed with 1.22 deg as maximum
Drilling 12 minimum differential - OD motor sleeve and
Ru- 1/4" with pressure to control TF. stabilizer under gauge
018A directional (less than 12”)
BHA Sliding in Shiranish was - Setting MWD for
relatively easier due to less higher flow rate to
hanging in limestone permit more flow
formation and more - Include more 8 ½” DC
controllable below jar to has

157
NP_GX34_MI
Drilling Program_WDI-840

enough weight to drill


The WOB was limited due to
high torque on bit
Hard back ream and very Drill 12 ¼” section - Change motor bent
slowly with high torque directionality avoiding high housing to 1.22 deg as
and over pull. Spent 3.51 doglegs and high turn rates maximum to avoid
days values tortuosity in well
profile
Near bit and stabilizer size - Perform a short trip at
Wiper trip should be under gauge (less top of Hartha.
Ru- after drill 12 than 12’) - Next deviated wells’ S
018A ¼’’ hole to shape or J Shape we
section TD Ensure to ream every stand will us 3% of lubricant
drilled till torque and over from the beginning of
pull values be low and any section and keep this
drag show. concentration till end
section.
Maximum dogleg 3º/30m.

Perform FIT at 1769m TVD The FIT was planned to get - Follow the procedures
with mud of 1.14 sg to get an EWM of 1.5 sg with 900 to perform FIT
EMW of 1.5 sg psi. according is recorder
in the drilling program
Start to pump 0.25 bpm to - While a FIT is
increase the pressure up to performing, be alert to
900 psi without realizing the any change and drop
Ru- FIT below 9 formation value of leak off in the pressure as
018A 5/8” shoe was less than 900 psi; the indicator of leak
formation broke at +-666 psi
– EMW 1.4 sg.

The 8 ½” caliper log showed


washout below 9 5/8” shoe
of 18 inches (+- 7m of
washout)
Drill with high torque up to Used 3 different BHA to drill - Re design the 8 ½”
20 klbs-ft whole section due to high BHA in directional
torque wells, run slick motor
and 1.22 bent housing
First BHA with slick 7” as maximum
motor, adjust bent housing - Eliminate the 6 ¾” DC
Drilling 8 1/2" at 1.22 deg and 8 ½” in the BHA and replace
Ru- with stabilizer by 5” HWDP to reduce
018A directional the torque in the
BHA Second BHA: eliminate string according T&D
motor and run conventional simulation
BHA and 8 ½” stabilizer - Add more weight
below the jar to drill
Third BHA: include motor with it in tension
with bent housing 0.0 deg, 7
5/8” stabilizer and add
HWDP below jar to drill with

158
NP_GX34_MI
Drilling Program_WDI-840

the jar in tension

Spot a Hi-vis pill on Due to high rheology of that Not spot a high vis pill
bottom to cover Zubair pill is not recommended prior run 7” casing, in
Wiper trip formation prior to run 7” spot on bottom due to case to pump, circulate
Ru-
prior to run 7” casing increase the pressure while hole to has return of
018A
casing is circulating prior to pill in surface
cement job

The types of stop collars The stop collars bolt type Stop collar supplier
received in the rig were may cause casing stuck and always must to be
Use 7” different (OD bigger) to not able to run it to bottom providing screw type or
Ru- centralizer conventional stop collars (only 1/8’’ clearance spiral nail type of stop
018A stop ring bolt using with rigid and bow between the stop ring and ring.
type centralizers. Were the open hole).
replaced by conventional
type
Use this tripper hydraulic Easy to rig up, easy handling Keep this machine to
instead of use rig cat walk. for TRS & rig crew. use in the next casing
Less man power required for jobs & pick up & lay
Use lay down or pick up dp, down drill string. also
Weatherford casing and utilized same need back up for this
TRS tripper man power on other task machine.
Ru-
hydraulic Minimize using of lifting
018A
catwalk for lift gears & tugger.
7’’ casing & Overall all on the top safety
drill string. factor view, this is good
machine to prevent hands &
fingers, manual handling,
body posture
Run junk basket and tag Prior to displacement the Is mandatory for next
bottom at 3344m (19m cement, the line to the rig wells to flush cement
above float collar). from cement unit was not unit line before start
flush; its means was displacement to avoid
pumped +- 2bbl of dead get cement above float
Cementing cement volume (+- 17m of collar
Ru-
job in 7” high inside casing)
018A
casing
Follow pumped 10 bbl of
water from cement unit
before to continue the
displacement with the rig
pumps
Torque tube loose while WDI should provide proper Before rig acceptance
drilling due to TDS vibration supports as per OEM these issues need to be
and lock clamps from A- recommendations to make it addressed and ensure it in
Drilling 17 ½”
Ru-443 frame and from Centre are a stable structure. place, after that it cause a
Hole
missing. lot of time waste to fix.
Run shock sub in 17 1/2"
Drilling BHA.

Ru-443 After testing 13-5/8" BOP, - To ensure proper - To ensure bell nipple &
Pressure Test
while POOH test plug to housekeeping around rig flow line been install prior
159
NP_GX34_MI
Drilling Program_WDI-840

13-5/8" BOP surface observed scratches floor, frequently conduct the to pressure test BOP (to
on top side of the test plug. drop object hunt around rig avoid any debris on top of
Found some small pieces of floor. annular drop into the
metal drop (from Iron hole).
- To put cover on rotary table
Roughneck dice) fall into
while working on wellhead & - To consider a back up
wellhead while working &
BOP to avoid any debris fall set of wellhead available
pressure test BOP.
into the well. at rig site.
- Mobilized senior Wellhead
- Mobilized senior Wellhead
Engineer to rig location for
Engineer to rig location for
physically checked the
physically check the damaged
damaged on wellhead.
on wellhead.
While drilling 12 1/4" hole Ensure WDI strictly follow the To perform engine load
encountered 2 main rig Preventive and Maintenance test during rig acceptance
engine failure and unable to System for rig critical prior to spud the well.
Drilling 12 apply full drilling parameter equipment which require
Ru-443
1/4" hole while drilling. Turbo charger schedule check and servicing.
of engine is overheated and Ensure experience electrician
it required to be shutdown. available at rig site to
troubleshoot the problem.
While drilling 12 1/4" hole Driller need to promptly notify Put hydraulic brake in
to 1021m, TDS suddenly Electrician and DO NOT pick "ON" mode so even TDS
tripped. While driller pick up up of bottom. Continue power is gone it will
of bottom, string spun to circulate hole with drilling prevent the string to
the left rapidly and rate. Once TDS back on rotate left. DSV to notify
observed string weight power, only then slowly pick Toolpusher & Driller,
dropped from 144 Klbs to 72 up off bottom and monitor if when TDS is tripped, DO
Klbs and pressure decrease anomaly observed (i.e string NOT Pick Up off bottom,
Drilling 12
Ru-443 from 1700 psi to 550 psi. weight, SPP, Torque etc). keep circulation, once TDS
1/4" hole
Look like string back off back to power, slowly
mechanically. Electrician release the torque limit
found some grounding in on TDS. WDI Electrician
chopper circuit and rectify need to fix and resolve
the problem by replaced the TDS issue before continue
chopper circuit completely drilling if happen again in
& thermostat switch in TDS future.
control room.
While drilling to 1128m, Rig - All the modification and - Conducted extensive
engine #2 caught fire, shut servicing of critical rig fire drills on rig site for
down the rig and observed equipment need to be crew familiarization and
fire flames moving toward updated on the WDI PMS improve they response.
engine #1 and #3. Rig record. - Ensure the rig fire pump
firefighting team managed - To function test critical rig function properly.
Drilling 12 to control the fire. Isolated equipment (engine, TDS, - Closed the investigation
Ru-443
1/4" hole the rig engine room and Mud Pump) under load and finding on the incident
found engine #2 and #3 is certain period of time as required.
damaged. Wait and replaced before spudding the well.
the damaged engine with - Completed Halliburton Land
new engine. Found Rig Acceptance Checklist
homemade modification on prior to rig acceptance &
engine and not been spud the well.

160
NP_GX34_MI
Drilling Program_WDI-840

recorded on WDI PMS.


Always retract the tie down - When the cement head was Casing Overdrive system
bolts after engaging the removed prior to rig down is to be rigged down upon
wear bushing the OD system, then rigged completion of the cement
up again, we may have job of two stages.
-Standard instructions and
damaged the cement head
Retrieve the procedure to be discussed
Ru-443 seals, as the cement head
wear bushing with driller prior to retrieve
leaked when pressuring up
the wear bushing.
the DV closing plug.
- Cementing team to ensure
new seals is installed in
cement heads prior to
sending to location.
Piece of rigid centralizer was Avoid using the rigid Ensure spring bow type
stuck in Lower ram cavity centralizers in casing x casing. centralizers are installed
and as result the 9 5/8'' pack in casing string.
off bushing cannot be
Unable to installed. It required to open
Ru-443 install 9 5/8'' the lower Ram and removed
pack off this piece of rigid
centralizer. After lifting BOP
stack, observed piece of
centralizer on top of 9 5/8''
casing hanger.
Do not lay down cementing - When the cement head was Casing Overdrive system
head after 1st stage cement removed prior to rig down is to be rigged down upon
job. We may damage the the OD system, then rigged completion of the cement
Leakage in cement head seals while up again, we may have job of two stages.
quick seal of taking the cement head off damaged the cement head
cement head and on again. seals, as the cement head
Ru-443
in 2nd Stage leaked when pressuring up
cementing of the DV closing plug.
9 5/8'' casing - Cementing team to ensure
new seals is installed in
cement heads prior to
sending to location.
Drill 8 1/2'' hole with Use MMD65R PDC bit and
MMD65R PDC bit and same BHA in other future
Drilling 8 ½’’ revised BHA to reduce the vertical wells
Ru-443
hole section torque and obtained very
good ROP as compared to
previous wells
Drill as fast as possible with
Caliper log run in this high flow rate (3200-3400
Ru- Drilling 17 Review parameters for
section showing large wash lpm) in order to clean the hole
047A 1/2" hole next wells
out in 17 1/2" and avoid wash out the
unconsolidated rocks

Ru- Drilling 17 Circulation rate is limited by Use API 80 screens, review the Review with drilling
047A 1/2" hole / the shakers flow capacity, shakers set up and inclination contractor
circulation maximum 2800 lpm, to maximize the capacity of

161
NP_GX34_MI
Drilling Program_WDI-840

rate otherwise it will overflow handling high flow rate


and mud will be lost on
surface

Cured the losses in 1. Should tag TOC plug


Dammam with 4 cement 15-20 m as minimum
plugs: above the thief zone
to avoid any weak
First plug placed on bottom, If tag the TOC plug close to
point.
second one on top the first the top of thief zone, is an
Ru- Curing losses one and third at the same indicator still we have a weak
047A in Dammam depth of total losses. No DH point; it should be pumping 2. A new decision tree
losses. While drilling another plug before resume for curing losses in
formation with directional drilling. Dammam was
BHA observed severe losses. created (more
POOH to set 4rd cement volume to be
plug pumped). To be apply
in next wells.
Cured the losses in Hartha
with 69bbl of 1.62 sg
Ru- Curing losses Partial losses while drilling Use the same slurry
bentonite cement, the cement
047A in Hartha at 1785m, rate 5 m3/hr design for next wells
held well during drilling and
cementing

1. Raised the problem


to Baroid to check
1. Baroid to check the
the chemicals to be
chemicals to be free from
free from gravel by
gravel by doing samples
doing samples and
and tests before sending
Stand pipe pressure tests before sending
it to the rig, this way we
unstable and very poor it to the rig, this way
can eliminate the risk of
Drilling MWD decoding, SSP we can eliminate the
having problems with
Ru- operation in increase suddenly around risk of having
mud and plugged string.
047A Hartha 400 Psi. After checking problems with mud
formation observed DP screen plugged and plugged string.
2. WDI to Make dead
with gravel, due to big bags 2. Raised the problem
volume at least 1 foot,
bentonite containing gravel. to WDI to Make dead
because the mud system
volume at least 1
suck from the bottom of
foot, because the
the suction tank direct.
mud system suck
This lesson already raised
from the bottom of
from Ru-441
the suction tank
direct.
Record 77 bbl of losses 1. Ensure good seal in
during displacement in the Dammam while
Flow from second stage 9 5/8” cement Flow from Dammam, losses are curing.
Ru-
annulus 13 job. Kill the well by bull formation kept expose after
047A
3/8” & 9 5/8” heading with 110 bbl of 1.14 loss the hydrostatic column 2. Applied decision tree
SG and perform cement top for curing losses in
job with 179 bbl of 1.9 sg Dammam
FIT failure in 9 Drill out (DV, baffle, cement 1. Casing shoe was set 5m 1. In future, ensure rat
Ru-
5/8” casing and rat hole) plus 3m of new from bottom (5mt of rate hole do not exceed
047A
shoe in Sadi formation in 7.25 hrs. hole). more than 2 m

162
NP_GX34_MI
Drilling Program_WDI-840

formation
2. Ensure cement
After 65.5 hrs from cement 2. Probably leak in surface
pumping unit and
in place, tried to perform FIT equipment at the time to
lines are properly
in 2 times without success. perform the FIT. 22 horas
pressure tested
Decided squeeze cement job later attempt to perform
before performing FIT
squeeze test and
observed the pressure
3. Ensure valves and
build up to 970 psi and
lines from cement
stable for 20 min.
unit to BOP are in
Pressure test accepted by
good condition.
ROO as FIT.
4. Inspect all equipment
including valves to
found out any
pressure loss. Daily
greasing and
maintenance.
Once the well reach
From 2165m to TD, drilled verticality, continue
section just in rotary mode drilling in rotary mode
Performed directional work (good tendency of formation
Ru- Drill 8 ½” hole until total depth
dropping angle from 10 deg to maintain verticality with
047A section (considerer target box
to 0 deg at +-2170m the BHA designed) 100m x 100m) and
High ROP in 8 ½” = 12.7 mt/hr continue with the same
BHA design for next wells
1. Place 2 Cement
basket between 9-
5/8” x 13-3/8” casing:
one to be located
10m above previous
casing shoe and
second one close to
surface (50M –
100m)
No cement in Dammam. Is 2. Possibility to be used
Record losses during
Poor quality necessary to re-design the “Foamed cement
displacement of second
Ru- of cement cement job procedures and slurry” (low density
stage cement job.
047A CAST log in 9 slurries and higher density).
Contaminated mud and
5/8” casing Prevention from
spacer in surface
cement volume loss
to the formation,
better fill-up
cavernous zones,
short transition time
and provide earlier
compressive strength
on the surface.
Option under study
by Cementing team
Fishing While logging with GR-SDLT- 1. Tool got stuck
Ru-
wireline tool DSNT-CSNG-WSTT, the tool differentially 1. Re design the
163
NP_GX34_MI
Drilling Program_WDI-840

047A in 8 ½” stuck at 2630m. Worked on 2. All the over pull reported wireline logging
stuck trying to release the are in the area of length (make it
tool; decided to fish by cut washouts (35 to 50 m longer) if caliper
and thread operations length – OH 9.5 – 11 in). log shown big
Tool length was smaller washout interval
than the washout area, 2. Re-Train the
tool can be mechanically personnel in
stuck. charge of
3. No proper reaction of Wireline unit
Wireline winch man to operation in the
prevent the tool stuck contingency
4. Lack of procedures to procedure
proceed in case observe 3. Close Calipers in
poor hole condition while interbedded
logging areas – high
washout areas
4. Close pads
without field
approval in case
of over pull more
than 2000 Lbs is
observed.
With casing on bottom, 1. Possible pack-off while 1. Do not spot hi-vis on
circulate to clean hole by 3 start Slurry displacement; bottom prior to run
hrs with 1100 lpm and 1300 pressure increase 2000 7” casing during
psi. No losses reported. psi above expected wiper trip
pressure with the slurry 2. Circulate the active
still inside the casing. drilling mud to
During 7” cementing job, achieve YP below
recorder 8m3 of losses 2. Mud pump efficiency at18. No pre-mixed
during pumping cement and taken during wiper trip and pump low
7” Cementing 5.5 m3 while displacement. prior to run casing of 97% rheology mud prior
plug did not Final circulation pressure Miscalculation of fluid cement job
bump on float was 4300 psi (1500 psi more displacement might be 3. While running casing:
collar. than final pressure of the result of change in  Break circulation at
Cement slurry design) pump efficiency at high the 9 5/8 shoe and
Ru- was under pressure (3500 psi while every 500m.
047A displaced by displaced with rig pumps).  Circulate bottoms up
24 bbl (193m During running Basket, tag Probably mud pump
@ 3193m – Float collar @ in the top of Tanuma,
of cement efficiency during Mishrif and Zubair
inside 7” 3386 (193m above float displacement was 91%
collar) and record pressures
casing above  A torque & drag sheet
float collar) • Total losses = 13.5 m3, 3. Compatibility of fluids and from well plan is to be
85 bbl field samples of pre- done for running
• Theoretical flush/slurries had being casing and followed
displacement as per tested in lab to discard real time on the rig
program to FC = 413 bbl any deviation from design this may highlight any
• Real displacement (As properties and fluids potential areas that
per Top of plug tagged compatibility, the results need circulation while
with Junk Basket/gauge matching with pilot test running in the hole
ring: ~ 389 Bbls running ahead of the job  Hook load records
while running casing

164
NP_GX34_MI
Drilling Program_WDI-840

(real vs calculate) and


compare with torque
& drag sheet from
well plan.
 Ensure the mud pump
efficiency is correctly
measured during
wiper trip and
running casing

4. Tag bottom with


casing prior to pick up
casing hanger and
circulate hole clean
(circulation rate
cannot exceed the
ECD while drilling).
5. Reciprocate the string
and monitored the
pressure at start and
the end of circulation.
6. Space out, set casing
and install cementing
head, circulate
through cement head
to hole clean more
(more than 2 bottoms
up) and compare
pressures with last
circulation

7. Use the cement unit


for displacement all
volume to avoid the
occurrence on
cement left inside
due to inefficiency of
rip pumps
8. Design tail slurry with
low fluid loss value , ~
35 – 40 cc and
continued with
inhibited fluids for the
slurries7”
9. Batch mixed in tail
slurries to achieve
better cement bonds

Working on One of BOP bolt got stuck - WDI need to create an - WDI will be updating the
Ru-450 BOP and while screw in then rig crew specific Standard Operating SOP folder on the rig site
Wellhead tried to close by hammer Procedures (SOP) for for crew reference.
wrench and by hammering removing & installing bonnet
165
NP_GX34_MI
Drilling Program_WDI-840

but no success. To bolts and include the specific - Communicate and share
investigate the situation, equipment information. accident throughout the
STP open the bonnet again rig operation
- SOP will cover the
and found some of threads
responsibilities of who will be
are galled/damaged inside
required to Supervise the job
the box in BOP Ram Bonnet
and will perform the critical
which not allowing the bolt
part of the task- (STP & NTP).
to screw in. This has caused
the internal thread damage
on BOP rams body for
bonnet bolt.
Cure losses in Dammam Blind drilling to 15m below Updating the Dammam
with 2 cement plug the total loss depth. Then set flow chart strategy &
Cure Losses in
Ru-450 the 1st cement plug with big continue to implement
Dammam
volume of 60 – 64 m3 (360 - this procedures on next
400 bbls) well
While slide drilling to Intermittent pulses continued Send the tool to Sperry
1531m, observed with lost detection in spite of Burjesia base for further
intermittent pulses occurred applying all troubleshooting investigation and checking
led to detection lose. procedures. Notify office & the tool. Pulser MK10
Operate and troubleshoot DSV eventually decision has (11815581) has been send
the MWD tool a flow rate been taken to POOH to to Dubai for repair and
range of 2400 lpm to 2700 change MWD tool. further investigation.
Drilling 12 lpm, then shaking string up-
Ru-450
1/4" hole down however the pulses
were entirely flat and no
success. Finding on the
incident, pulsar exposed to
mud invasion thru Top end
where under microscope
they found sand/mud in the
MWD oil.
Encountered losses at - Closely monitor the running - To be implemented on
1660m (Hartha Top at speed of casing while all future well as
1736m) while running 9- approaching loss zone of required.
5/8" casing. Dammam & Hartha.
Recommended casing speed
of 5 min per joint from
100m above loss zone to
30m below loss zone.
Running 9 - Pumped 15 m3, 40 lb/bb l ()
Ru-450 LCM and continue
5/8" casing
displacing with mud 1.14 sg
while RIH casing
- If encountered losses during
drilling in Hartha, run MSIPC
(packer type DV) instead of
normal DV.
- Additional chemicals and
cement to be mobilized to
locations so that incase of

166
NP_GX34_MI
Drilling Program_WDI-840

losses while cement job,


additional volume can be
pumped in lead slurry of 2nd
stage.
After retrieving 9 5/8'' Bull head 24.6 m3, 1.25 SG In case of losses while
landing joint, observed well mud in 9 5/8" x 13 3/8" cement job in 9 5/8’’
flowing. SICP-70 psi in. annulus @ 400 lpm, 220 - 90 casing cementation,
Mixed mud and kill well by psi through kill line by always monitor the well
bullhead through 13 3/8’’ x cementing pump. Stop from annulus for 30
9 5/8’’ casing annulus. The pumping observed 0 psi SICP minutes before
Ru-450 Well Flow
reason for well flowing was proceeding to other
the losses in 9 5/8’’ casing operations
cement job as 5m3 losses
occurred in 1st stage
cementing and 69 m3 losses
occurred in 2nd stage.
Circulate while RIH casing at lessons learnt improved the Continue the same
every 500m and below cement job execution process practice for future wells.
washout area.
Circulate at bottom with YP
of mud greater than 18
lb/100 ft2 till pressures are
stabilized

Cement 7’’ Displace cement with


Ru-450 cementing unit due to
casing
better pump efficiency and
to know the exact volume
for displacement and bump
plug is closely monitored.
Flush the lines with water
before dropping top plug so
that there is no cement
behind the top plug.
Enlarge the Observed some restriction After completed cementing To drill 20" float shoe and
compression on 20" float shoe while the 20" Conductor, drill out 1m new formation on
Ru-456
of 20" float passing with String 20" shoe track with 17-1/2" future well prior small rig
shoe stabilizer. bit to 1m new formation. release from location
Rotate the string while place
Thixiotropic cement to avoid
the build up on the ge
Release Thixotropic slurry have high
strength. Quickly move the Mud engineer to check
OEDP's string gel strengths and require
string after complete placing Chloride content on the
Ru-456 with 240 klbs shearing by rotation of
the cement plug. Check & water before store it on
after placing string in case high level of
confirm the Chloride content cement tank.
LCP #3 cement in annulus
on water to avoid water
contamination (Cl should be
400 - 500 ppm)
Troubleshoot Encountered frequent Rig contractor to properly Rig contractor to replace
Ru-456
& fix TDS power trip on TDS maintain and servicing the the service loop on the
167
NP_GX34_MI
Drilling Program_WDI-840

critical rig equipment as per TDS with new one


Preventive & Maintanence
System (PMS) to minimise the
downtime/breakdown
Excessive time to perform
To reconfigure the drilling
Hard Back the wiper trip due to hard
BHA by reducing the size of
Reaming back reaming from 1940m To be implemented on
Ru-456 Near Bit & String Stabilizer by
during wiper to 770m which contribute to future vertical well
1/8" instead of current
trip additional condition trip
configuration of 1/16".
with new BHA
Toolpusher, DSV & casing
running crew supervisor to
Cross thread while make up
check and verified the
float equipment (FS & FC
alignment between Mast &
Make up 9 joint) with ITS CRT-FMS due To be verified and
Rotary Table. Make up the
Ru-456 5/8" to mast alignments with implemented on all future
float equipment by using
Shoetrack rotary table. Laid down the well
power tong and stabber to
damage joint and pick up
assist casing alignment for
the back float equipment.
first few joint (5-10 joints)
before using CRT-FMS.
By using the Serial Number of
As contingency plan, DSV
Plug & MSIPC, trace the tool
Observed no progress of to ensure 1 x 8-1/2"
Drill out manufacturing process &
drilling MSIPC plug with PDC Tricone bit available at rig
Ru-456 MSIPC plug & technical specification with
bit after 4 hrs. POOH to pick site prior to drilling 8 1/2"
Shoetrack CMT team from, it confirmed
up Tricone bit. hole whenever MSIPC
the MSIPC plug is PDC
been run on 9 5/8" casing.
drillable.
Prior to rig acceptance,
DSV to ensure minimum
critical rig equipment
available at rig site store
to avaoid longer waiting
time for the spare part
WDI to frequently check and
Some of the tighten screw coming from WDI central
Replaced inspect the tighten screw on
on Module #1 of Mud pump warehouse.
Ru-456 Module of Module of mud pump if it
#2 been shear and causing it Perform mud pump
Mud pump been loose over the time due
leaking servicing while POOH DP
to mud pump vibration
inside casing

Assign 1 floorman to
check mud pump every
half an hour during
drilling
WDI to strictly follow their
Replaced leak Observed leaking in IBOP on DSV to check the WDI
Preventive & Maintanence
Ru-456 IBOP with TDS while drilling 8 1/2" PMS prior to Rig
System (PMS) for the rig
new IBOP hole Acceptance
equipment

Drilling 8 1/2" While drilling 8 1/2" hole to To use a proven bit track To be implemented on
Ru-456 3068m, observed ROP record of MMD65R to drill 8
hole future well
dropped to below 2 m/hr. 1/2" hole section in order to
168
NP_GX34_MI
Drilling Program_WDI-840

Performed drill off test at achieve 1 bit from shoe to


different drilling parameters shoe.
without any improvement
on ROP. POOH to replace
the bit and on surface
observed bit is worn out.
WPS to ensure all the logging POOH to surface and
tool leaving base camp to rig replaced the tool with
Observed Micro Resistivity
8 1/2" site has been checking & back up tool. Wireline
log (MSFL) not working
Ru-456 Openhole function test properly. DSV to crew to verified & confirm
while checking tool signal at
logging verify the WPS equipment that tool has been inspect
9 5/8" casing shoe.
checklist been completed and function test prior to
once arriving the rig location. the job.
After tag bottom at Completed the Image log
3401.5m, record the main WPS to ensure all the logging in Zubair & Mishrif
pass. Observed SDL Caliper tool leaving base camp to rig formation then then
8 1/2" (Density log) not open. site has been checking & POOH to surface to
Ru-456 Openhole Troubleshooting for SDL function test properly. DSV to replace the SDL logging
logging caliper but no success. verify the WPS equipment tool with back up unit. Re-
checklist been completed run SDL log (CSNG-DSN-
once arriving the rig location. SDL) to record log in 8
1/2" openhole.
Prior to sending the tool to rig DSV to ensure this new
Changed the battery of CRT
site, ITS need to ensure the battery requirement been
system for transmitted
Running 7" battery is new for the CRT checked & added on the
Ru-456 torque reading by Wi-Fi
Casing system and battery life ITS equipment checklist &
signal between CRT and Jam
sufficient to cover the whole also have additional
Unit.
duration of casing running job. battery as back up.
13 3/8" Was observed 6m3 of losses Slurry design with 60% of For next wells, to
Cementing during cement excess. This well is located continue with 100% of
Ru-458 casing displacement. No cement in close to north of Rumaila field excess. Ensure cement in
surface, was necessary surface and avoid to
perform top job perform top job
Pumped 5 Drilling at 625m observed Drill blind more than 15m Pumped 5 cement plugs
cement plugs total losses, drill blind up to once losses appear. If is to cure losses in Dammam
to cure losses 645m and pumped 2 possible, drill blind up to top
Ru-458 in Dammam cement plugs, drill out up to of Rus formation.
642m where observed total
losses again; pumped 3
cement plugs more
Accidentally During drill out cement Continue with Tricone insert To be apply in next wells
Sidetraking plugs, observed 100% of bit to perform drill out. Do not
Ru-458 formation in returns. Used use tooth Tricone bit
to drill out a tooth bit - IADC
137
ROP Due to low ROP, POOH to Drill 12 1/4" section with bit Do not changes bit type.
Ru-458 decreased check 12 1/4'' PDC bit. SF66DH type (6 blades, 19 To be apply in next wells
from 10 to 2.5 Observed drill out on bit. mm, dual row backup cutters).
m/hr drilling Dull grade: 5 -2–RO-N -X -IN In previous wells, had good

169
NP_GX34_MI
Drilling Program_WDI-840

at 1815m. -LT-PR. results with this bit type


Bit used SF65H (6 blades, 16
mm cutters).
Observed high torque with
high parameters while
drilling . BHA rotary
Hard Back During pull out trip due to To use stabilizers under gauge Design the BHA for this
ream and low ROP, pull out with hard to drill 12 1/4" section, section with stabilizers
string got back reaming from 1618m regardless hole is vertical or under gauge size
stuck while to 1468m in Shiranish (tight directional.
Ru-458
POOH 12.25" hole) and Tayarat Wash up and ream down one
packed BHA single every stand drilled and
ream down full stand while
drilling Shiranish.
Treat active As per NDS file, offset wells Mitigate successfully down Treat active system to drill
system to drill showed partial losses in hole losses by preventive Hartha formation with
Hartha fm Hartha. Was include PBL treatment with Bridging LCM LCM
with LCM tool in the BHA as material
contingency and treat active
Ru-458
system with bridging
material for Hartha
formation ( STEEL SEAL +
BARACARB 25 + BARACARB
150 ).
Caliper log in Continue with practice to To be apply in next wells
12 1/4" Caliper log showed average ream up and down one single
Ru-458
hole size 12.54 in, it means every stand drilled to avoid
only 2.36% washout. wash out
String plug Clean mud tanks after finish To be apply in next wells
due to poor RIH with directional BHA to 12.25" hole section and dump
cleaning mud 391m, tried to fill up string all mud that have LCM on it,
tanks and observed pressure build clean and flush mud pumps
up to 1000 psi, check and surface lines prior RIH
surface lines and pumps. with 8.5" BHA.
String plug. Don’t use old mud from
Ru-458 12.25" section if it
contaminated with fine LCM.

Prior to mix the new fluid and


before the displacement,
ensure all mix lines and pits
are cleaned and flushed with
fresh water
Tried to drill The MSIPC opening plug To verify and confirm with Check the specifications
out MSIPC that was ran in the hole was cementing team that MSIPC of every element from
with PDC bit, cast iron type, which is not opening plug is PDC drillable, cementing workshop and
Ru-458
no success drillable with PDC bit. it means "Composite type" confirm the type of
assembly will be send to
the well

170
NP_GX34_MI
Drilling Program_WDI-840

Failure in 9 Tried to perform pressure Perform pressure test after Evaluate the option to
5/8" casing test (three times) up to 2000 drill out MSIPC and prior to casing test with 1500 psi
Ru-458
pressure test psi, no success. Leak in drill baffle plate to ensure all
surface. barriers casing integrity
Replace Over hydrostatic pressure is Replace MSICP by DV tool to Evaluate the option to run
MSIPC by generated by the tail slurry avoid over pressure in close just DV tool in net wells
conventional vs formation pressure due system that causing cement instead of MSIPC
DV tool to close system by inflatable contaminated.
packer element in MSICP.
Ru-458 This over pressure can
generate invasion to the
formation causing cement
contaminated and don’t
show cement bond in CBL
log.
Microannulus Casing was tested four times Test the casing right after Discuss with ROO the
in tail slurry - trying to reach 2000 psi. FIT cementing while cement is pressure test requirement
first stage was perform with 900 psi. still green, after drilling the DV for the casing
Ru-458
That operation could be tool test to 1500 for 15min
generate high microannulus
affecting the cement bond
Cementing 7" the CBL-VDL shows galaxy improve the centralization in To be applied in next job
casing patterns in the space casing x casing space by
between 9 5/8" and 7", this increasing the number of
Ru-458 is a result of touching centralizers (3 x jts)
between the two casing due
to lack of centralization in
cased hole
Running 3 while running 3 1/2" 9.5# L- closely following making up To be applied in next job
1/2" tubing 80 one of connections was connections while RIH with
over torqued, while trying to tubing and make sure to not
pass with 2.81" gauge cutter approach maximum torque,
faced obstruction and could the connection should be
Ru-458 not pass, POOH and torqued to optimum torque
examined the connection,
observed lips deformed
toward the inside of tubing,
drifted the tubing without
success
The new slurry with High YP
with 1.50sg resulted in
controlling the losses with 2
cement plugs.
Cure Cure losses with new slurry Volumes of plug limited to Pumped two cement
Ru - 463 Dammam and design of 1.50 sg and High 30m3 for first cement plug plugs of 30m3 and 20m3
Hartha losses YP >60 slurry with total losses to cure losses.
Volume of plug limited to
20m3 for 2nd cement plug
with total losses
Volume of plug limited to

171
NP_GX34_MI
Drilling Program_WDI-840

15m3 for 2nd cement plug


with total losses
Do not pump Eliminate practice to pump
Hi-Vis pill Hi-vis pill every stand drilled
Pump Hi-Vis pill to circulate to
Ru - 463 between in order to avoid differential To be apply in next wells
clean out.
Dammam & pressure in well's
Hartha hydrostatic column
Excess in open hole was
Continue using 20% Lead
chosen correctly. Observed Continue using 20% Lead
excess and 10% Tail
9-5/8" casing lead slurry 1.45 SG to excess and 10% Tail excess
Ru - 463 excess above caliper in
cement job surface using 20% Lead above caliper in upcoming 9-
upcoming 9-5/8" casing
excess and 10% Tail excess 5/8" casing cementing jobs
cementing jobs
above caliper.
Continue using two cement
baskets. One – 10 m above
Cement previous casing shoe, one –
Continue using two cement
baskets in 10 m below the surface to
Ru - 463 basket in 9-5/8" casing
ensure cement will not fall
9 5/8” cementing job
back into Dammam To be apply in next wells
formation which is very and included in the
weak cementing program
During 9-5/8" casing
cementing job, bring the
Cement of the 1st stage
Cement
100m above the DV helps to During 9-5/8" casing
above DVT
have good cement around cementing job, bring cement
Ru - 463 while
the DV tool. In addition, the of the 1st stage 100m above
cementing 9-
contaminate cement with the DV tool.
5/8" casing
mud reached higher depth To be apply in next wells
and it was circulated after and included in the
opening the DV tool. cementing program
Two CBL-VDL-CAST logs
were RIH, before and after
9-5/8" Casing testing 9-5/8" CSG. It was RIH CBL-VDL-CAST logs before
Ru - 463
test proved that the casing pressure test 9-5/8" casing
pressure test have an effect
in Cementing job isolation To be apply in next wells
All injector wells within 500
m radio need to be shut-in
before drilling Dammam
formation. There is one
Dammam injector well (Ru- Ensure all injector wells within
Ru - 463 Injector wells 294), 313 m away from Ru- 500 m radio are shut-in before
463 which probably was not drilling Dammam formation
shut-in while drilling
Dammam formation, and
some influx was observed
while drilling Dammam. To be apply in next wells
Ru - 463 Mud quantity There should be sufficient To be apply in next wells
While trying to cure losses
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to pump LCM in Hartha, it was spot 15 m3 mud volume in the tanks to be


pills in 12 ¼” of LCM pill. Activated PBL able to pump ~ 20 m3 of LCM
sub and pump15 m3 of LCM pill and be able to keep filling
pill, displaced pill with1.13 the well while total losses in
sg mud by string volume. Hartha. There should be at
While waiting on LCM to least 70 m3 (16 m3 (one string
soak, observed run out all volume) x 3 = 48 m3 + 22 m3
the mud in system. There (including dead volume)) of
was not sufficient prepared mud in the tanks to be able to
mud in the tanks to be able pump LCM pill and keep filling
to filling the well. the hole.
Continuous total losses in
Hartha, consumed planned
mud in the system, after
pumping LCM pills. Waiting
2.5 hrs to have 1.14 sg new
mud available in the system.

While trying to cure losses


in Hartha, the string got After pumping LCM through
Continue
plugged after pumping 4 m3 PBL should continue
circulating to
Ru - 463 of 1.14 sg new mud. After circulating once POOH to To be apply in next wells
avoid string
POOH and LD, observed min clean pipe and minimize the
plug
quantity of fine LCM on top possibility of settling.
of the MWD.
For cement plugs, use high For cement plugs, use high
High viscosity
viscosity slurry to increase viscosity slurry to increase the
Ru - 463 slurry for To be apply in next wells
the friction in the fractures friction in the fractures to plug
cement plugs
to plug with cement. with cement.
It’s recommended to
continue running caliper log
(6 arms) before each
Continue running caliper log
cement job which will lead
Ru - 463 Caliper log (6 arms) before each cement
to rational use of cement
job
slurries and promotes to To be apply in next wells
meet Zonal Isolation and included in the
Standards cementing program
Observed foam in mud For future 7" cementing job is
Use De-
while displacement cement recommended to use a de-
foamer in 7"
Ru - 463 in 7" casing cementing job. foamer when using cementing To be apply in next wells
casing
unit to displace the cement in
cementing job
7” casing
While cementing 7" casing, Use frac tanks for
it is recommended to have a displacement of cement while
Frac tanks for
more accurate performing casing cementing
Ru - 463 cementing To be apply in next wells
measurement for counting jobs, in order to have more
jobs in 7” csg
displacement volumes. accurate displacement
volumes.

Ru - 463 RIH 7" casing While RIH 7" casing, it was Pressure should be reduced to To be implemented in
and expected observed high pressure expected pressure before next wells. Run hydraulics

173
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pressures while circulating @ 3075 m continue RIH casing. simulation for running
prior entering Middle Shale Reciprocate string while casing and keep sending
formation. The string was circulation and reduced the same to the rig.
reciprocated while pressure to expected pressure Ensure instructions are
circulation, and the pressure before continue RIH Casing. followed at the rig site
was reduced to 2200 psi. regarding real pressures
However, the expected vs expected pressures
pressure at that point while RIH casing.
should be around 1100-
1150 psi according with
hydraulics simulation. 7"
casing was continue running
in hole regardless the
pressure was still higher
than expected. Pressure
should be reduced to
expected pressure before
continue RIH casing.
Continue with practice to
Caliper log in Caliper log showed average ream up and down one single
Ru - 463
8-1/2" hole size 8.81 in, it means every stand drilled to avoid
only 3.67% washout. wash out To be apply in next wells
Continue sending casing
running speed program to the
7" casing was RIH according
rig site to avoid surge the well.
7" Casing to casing running speed
Ru - 463 Ensure the program is
running speed program to avoid surge the
followed closely and all the
well.
casing joints are run with the
correct speed. To be apply in next wells
After spotting lost
circulation plug , POOH
inside 13 3/8" casing flushed
the string and WOC. After After waiting on cement, RIH
WOC RIH 4 stands and tried with circulation to avoid
RIH with to establish circulation, cement entering into the DP.
Implemented in next
cement observed pressure build up, Calculate the estimated TOC
Ru-465 plugs job, RIH with
stinger to tag POOH 2 stands, attempted of cement according to the
circulation
cement plug to establish circulation and volume pumped and volume
had same build up in returned, POOH at safe
pressure. POOH 5" stinger distance from top of cement
to surface, found 7 stands
plugged with cement inside.
Then stinger was clean.
Drilled in 12 1/2" section up In directional wells with
Hard back to 1721m - 23m above top Wash up ream down 2 times angle higher than 20 deg,
reaming of Hartha and performed full stand instead off one add to active system 1%
Ru-465 wiper trip with hard back
during wiper single while drilling every of lubricant once loses are
trip reaming from 1633m to stand in directional wells with cured in Dammam (from
1100m in 51.5 hrs. Decided angle higher than 20 deg. Rus to TD)
POOH to surface and check

174
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Drilling Program_WDI-840

directional tools and bit.


Prior to enter to Hartha
formation, the active system
was treated with bridging Pump LCM pills of 120 ppb
material (steel seal 400 and through PBL once losses are
Losses in To be applied for next
Ru-465 baracarb 50) to mitigate observed. Treat the active
Hartha wells
losses in Hartha. Observed system with 40 ppb of fine
partial losses 12-15 m3 and medium bridging material
which were cured with LCM
pills through PBL tool
After wiper trip, was
changed the mud motor BH
to 0 deg. RIH and drilled in
rotary mode from 1721m to
1962m; the well dropped
8.49 deg of inclination in
Once started to drill in 8 1/2" Do not change the motor
rotary mode within 154m
Drilled from section was necessary to BH to 0 deg. In case to
(from 1808m top of Hartha
Hartha to make corrections of observe losses while
to section TD and from
Ru-465 section TD at inclination and azimuth to sliding, stop the drilling
22.45 deg to 13.96 deg).
1962m in conduct the well in the correct and cure losses through
Was not possible to do any
rotary mode position into the Sadi PBL and continue with
correction of direction and
formation drilling in rotary mode
inclination.

Distance to plan: 18.63m.


Projection to TD: outside
from target tolerance of
50m
Run CAST log and observe
good results (best cement
During the 2 stage cement bond results so far in drilling
job, was pumped an campaign - 10 wells drilled)
additional volume over plan
(60 bbl in tail and 46 bbl in * 1st stage: cement volume
Good cement lead slurry) as contingency (must be batch mixed –
To be applied these
bong results in case to observe losses around 100 bbls – sg = 1.75 )
Ru-465 recommendations for
in 9 5/8" during pumping and * 2sd stage: 15% of excess in
next wells
casing displacement of cement. tail and TOC ~350m above
Tayarat and 50% of excess in
No losses while pumping tail 3 joints de shoe track y 3
cement, 5 m3 at the end of cement basket
displacement. * 3 joints of shoe track
* 3 cement basket between
casing - casing
During displacement of
cement in 2sd stage was Besides to measure the length
observed a difference of each joint is necessary to To be applied these
Measure of ID
Ru-465 between total volume measure the ID of casing in recommendations for
casing
pumped (10 bbl additional) order to ensure a volume of next wells
and volume of displacement more accurate
displacement planned.
175
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Drilling Program_WDI-840

ID measured = 8.75in
average in 20 joints
ID 9 5/8" 47#/ft = 8.681 in
Good Applied optimum drilling
performance Good performance of parameters
To be applied these
while drilling drilling, high ROP and hole WOB: 10-15 Klbs, Surf. RPM
Ru-465 recommendations for
in rotary in good conditions after run 60, FL: 2000 lpm, Dif press on
next wells
mode in Caliper log motor=200-350 psi
whole section ROP: 20-30 m/hr
Junk basket full of
RIH 6'' gauge contaminated cement when
Give enough time for cement Ensure cemment is set
ring and junk POOH to surface. Additional
Ru-465 to set perior to RIH junk from UCA chart prior to
basket inside run required to confirm no
basket. run slick line.
7'' casing cement on top of float
collar.
Cure Observe Down hole losses Continue pumping Implement procedure and
Dammam from 9 m3/hr to 15 m3/hr. SentinelCem to cure losses in train cementing
Losses Pump total 58 bbl of Dammam. Follow supervisor.
Sentinel Cem Slurry 1.2 SG, SentinelCem operational
10 ppg at 2-5 bpm by procedure in detail.
cement unit, when
SentinelCem slurry reaches
Ru-468 the bit atfter pumping
30bbl, shutdown and close
annular BOP. Inject the rest
of 28 bbl of Sentinel Cem
Slurry 1.2 SG, 10 ppg at 2- 4
bpm by cement unit. Cure
losses in Dammam, No DHL
observed.
Ru-468 9 5/8" Casing Mud was conditioned with Continue keeping YP below 20 Continue same good
cement job YP of 18 lbf/100ft2, lbf/100ft2 (18lbf/100ft2 practice.
circulated enough time for Optimal) and circulate for
second stage ensuring that second stage ensuring the
the mud is as per requested mud is as required.
properties.
Ru-468 RIH 3 1/2" Ensure 3 ½” DP tally is Instruction added to future Update drilling program
Tubing distributed to all parties drilling programs to tag the
prior starting RIH. Ensure PBTD with no more than 2-3
driller’s pipe-tally and the klbs. The forward plan will
mud-logging tally depths also be communicated to the
align correctly before driller and all involved in the
tagging FC/Cement and that process with clear instruction
the DSV is present on the will be given to take care
drill floor at the determined when tagging on bottom.
critical wash down point.
Ru-468 RIH 3 1/2" Continue RIH 3 1/2” Tubing Ensure that Halliburton DSV is Instruction to be updated
Tubing and 3 1/2” DP joint to 1 on rig floor before pumps on to rig crew.
meter above cement / Float to wash down and tag the
Collar (if any cement PBTD with 3 ½” Tubing.

176
NP_GX34_MI
Drilling Program_WDI-840

observed with gauge ring).


Don’t apply any weight on
WLEG.

Ru-468 RIH Gauge After making up WLEG it will DSV to witness the SL weight Instruction to be updated
cutter in 3 be drifted to confirm indicator. SL weight indicator to rig crew.
1/2" Tubing integrity: the drift run should read the same string
should be run 50 m below weight below the WLEG.
the tubing shoe.
Ru-469 Drill 12 1/4" Introduced new bit design Continue trial for this bit in Update drilling program
hole MMD65DMH matrix body vertical and deviated wells as with the new bit design
with 6 blades and 16mm it has shown promising
cutters, the previous bit performance results. Design
SF66 series was more can be customized based on
aggressive but had low ROP bit performance and dull
to drill from shoe to shoe. grading.
The new bit design is fitted
with double row cutters and
impact resistant features.
Significant improvement to
ROP (18.6m/hr) and less
vibration were observed.

Ru-469 Cement 9 After the achievement of Good results were shown Implement the new
5/8" casing the ZI criteria in R-612 using from the preliminary CAST design to coming 9 5/8"
the 3 slurries system on the analysis, and it shows that the cement jobs.
second stage of the 9 5/8" logging tool readings are
casing cement job. The aim improved by avoiding the
was to continue test the Cenospheres inside the casing
new slurry and confirm ZI in overlap.
the 9 5/8" x 13 3/8” overlap
which was challenging
during the offset wells.
Performed the second stage
using Lead 1 with Microlite P
a cement extender and
lightening agent instead of
the Cenospheres. Lead 2 as
per previous programs with
Cenospheres and
conventional 1.75sg tail. A
scavenger was pumped as
per previous LL.
Ru-469 Drill 8 1/2" The caliper logs showed very Optimized mud properties Same formulation to be
hole good 12 1/4" and 8 1/2" and inhibition based on used in coming wells
holes with 12.34" (<1% formation properties helped
washouts) and 8.65" (1.67% improving hole quality
Washouts) average hole combined with controlled
diameters. parameter lead to achieving
good hole quality. The fill

177
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Drilling Program_WDI-840

observed during wiper trip


and the tight hole observed
during wiper trip and running
casing were due to stress
regime, offset wells showed
tight hole across these
intervals.
Ru-469 RIH with 7” While running in hole with Use Centek centralizers which Update casing running
casing 7” casing, observed tight have 8.5” effective diameter program.
hole starting from Nahr Umr and minimize the drag while
formation and high pressure RIH. Also If drag is observed
while circulating. Additional while running casing, circulate
to the fact that tight hole until hole clean.
tendency has been observed
throughout this part of the
field, bow centralizers with
10.039” OD has increased
the drag and possibly balled
up which created
obstructions.
This type of centralizers has
been used due to stock
shortage. New custom
clearance regulations in
place and no new shipment
were authorized to be
cleared.
Ru-470 Losses while losses might be presented - Decrease scavenger density Implement the new
cementing 9 while circulating through from 1.26 to 1.22 sg - Add 20 design to coming 9 5/8"
5/8" casing. the DV ports right before ppb BridgeMaker II (BMII) in cement jobs.
cementing the 2nd stage, 1.22 sg scavenger and
which also has resulted in decreased vol by 20%, from
losses while 100bbl to 80 bbl - Add 10 ppb
cementing/displacing Bridgemaker II into 80% of Tail
slurry (20% of volume without
BMII to flush out BMII
residues). - Increase
Bridgemaker II in Lead slurry
(from 10ppb to 15 ppb). BMII
mostly in Lead#2 slurry as it
will be located in OH-casing.
Ru-470 Poor wireline After finding out that the Continue using Microlite in Implement the new
readings Microlite slurry is being read Lead slurry as it shows design to coming 9 5/8"
between csg- with WPS tools between positive wireline readings csg- cement jobs.
csg while casings and Spherelites csg. Following this, continue
evaluation 9 slurries are still hard to the design to use two Lead
5/8" cement identify in the CBL when slurries: Lead #1 - Microlite
job. reading thru the 2nd stage Slurry (casing to casing) Lead
cmt job #2 - Microlite Slurry including
FL control. It has been proven
that Microlite slurries are well

178
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Drilling Program_WDI-840

read with WPS tools and the


CS is 1000 psi after 24 hrs.
Ru-470 Cure losses in Use of SentinelCem to cure Treatment volume will Implement in upcoming
Dammam losses in Dammam depends on losses rate, Cement programs
accurate losses rate have to
be communicated to office to
take the best decision of
volume to be pumped. In
addition, before pumping a
second batch of SentinelCem,
its recommended to RIH BHA
and check TOC first. TOC will
be checked while RIH BHA
with minimum weight 2-3
Klbs, no rotation and low flow
rate to be able to identify
SentinelCem TOC. Keep
requesting Temperature log
from MWD to cross check and
identify exact depth of losses.
Ru-470 ROP 8 1/2" Good ROP while drilling 8 Drilling parameters to drill Refer to 8 1/2" hole
section 1/2" section vertical 8 1/2" section showed drilling parameters per
good and consistent ROP. formation on well Ru-470,
Observed hole in good as it showed good ROP
condition, no issues during and hole conditions. This
wiper trip and running logs. applies for vertical 8 1/2"
sections.
Ru-470 RIH 7" Casing While running in hole 7" While RIH 7" casing, circulate, Implement in upcoming
casing, observed tight hole clean hole and stabilize Drilling programs
in Zubair, Middle Shale pressures before entering
Member from 3355 m to Zubair formation. Use Centek
3377 m with drag 30 - 40 centralizers which have 8.5"
klbs. Tag fill @ 3380 m (Well effective diameter and
TD 3387 m). Circulated hole minimize the drag while RIH. If
clean with FR: 500-1000 drag is found, circulate until
lpm, SPP: 1800-1200 psi and hole clean. In addition, pump
work on the same to pass and circulate out weighted
the obstruction SH-SH clean. viscous pill as necessary help
stabilize the pressure.
Ru-470 Wiper trip 8 During all conditioned wiper Optimized mud properties Same formulation to be
1/2" hole trip observed hole in good and inhibition based on used in upcoming wells
section condition formation properties
combined with optimize
parameter lead to achieving
good hole quality. Continue
with optimized Mud program

179
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18.19 A15 − FIT Requirements


This section is a summary of the FIT guidelines.
Risk Assessment

Operations Risks Mitigation


Pressure testing Formation is fractured. - Check the formation fracture pressure of the offset
wells before testing.
- Calibrate the pressure gauge.
- Good communication between the Driller and
Cement pump operator.

Pressure testing Leakage well before pre-defined - Check line-up from the cement unit to the kill line
pressure has reached and there are no loss connections.

Pressure testing Wrong test data - Use cement pump. Rig pumps are not suitable for
conducting leak-off tests.
- Calibrated pressure gauges must be used, covering
various pressure ranges and preferably mounted on
a special manifold.

Preparations
1. Ensure that there is no exposed weak formation below the shoe which has low leak-off pressure.
2. Graph casing pressure test versus volume pumped and use as a baseline for the FIT test. See FIT/LOT sample
chart below.
Sample FIT/LOT Chart

180
NP_GX34_MI
Drilling Program_WDI-840

Sequence of FIT Operations

1. Drill out casing shoe and 3 meter new formation. The ROO Wellsite Geologist should: confirm 3m of new
formation has been drilled.
2. Circulate hole clean and condition the mud to get a homogeneous mud in the hole, break the gel
strength and build up a filter cake.
3. Confirm and record even mud weight in/out is in same weight.
4. Pull the string inside casing shoe.
5. Hold pre-job meeting with involved personnel.
6. Rig up the cement unit line.
7. Line the cement unit to kill line and drill string using the cement (Y-connection).
8. Purge lines of air.
9. Pressure test the lines to 1,500 psi.
10. Open the HCR valve on the choke line to monitor the WHP pressure via mud logging unit. Confirm mud
logging is recording data every 1 second.
11. Ensure the remote-controlled choke and the valve immediately upstream from the choke is closed.
12. Ensure that there is a gauge downstream of the cement unit valve that will isolate the cement unit.
13. Space out and close the pipe rams around the drill pipe.
14. Update the following procedure using the actual formation tops and the actual mud density prior to the
FIT job.
15. Pump slowly maintaining a constant pumping rate at 40 lpm (0.25 bbl/min)
16. Record and plot pressure every 40 liters (0.25 bbl) using the cement unit pressure.
As pointed in “Reference Lines on FIT Chart” section below, stop the test if the plots indicate that pressure drop
below the maximum volume line from the beginning. It may be due to pump pressure being low and formation
being permeable. In this case stop the pumps and bleed off the pressure. Repeat the test using faster pump rate.
Do not exceed the 160 lpm (1 bbl/min) rate.
17. Continue this procedure until desired EMW has been achieved.
18. Shut in the well ensuring valve isolate the pump to avoid bleed back and keep it shut for 30 min to verify
that a constant pressure has been obtained.
19. Bleed off the pressure and record and report in the DDR the total volume pumped & returned to cement
unit at the end of the test.
In case if formation leaks off contact ROO office to discuss the results. See the example of LOT indicating
formation leak off shown on the sample chart above. If test is anomalous due to potential air in the system or
pump rate (as per “Reference Lines on FIT Chart” section below), bleed back, and attempt to do the second test.
Contact ROO office if the second test shows the same anomaly.
20. Bleed off the pressure back to the tank of the cement unit, note and record the volume recovered,
report same in DDR.
21. Open the valve immediately upstream from the choke and open the choke. Open the pipe rams, close
the HCR and realign the choke manifold.

181
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Reporting

IMPORTANT* please send the following data to ROO HQ *immediately*:


- ASCII data for the casing pressure test (1 second interval or your highest data resolution)
- ASCII data for the FIT test (1 second interval or your highest data resolution)
- Volume returned to cement unit at the end of the test.
 A scanned copy of the plot filled in manually during the test.
 Filled in FIT/LOT form in MS Excel format.
 ASCII data from the cement unit.
 Mud logging data with 1 sec interval.
Calculate and report the following information in the DDR:
 FIT or LOT (if leak observed) pressure (psi) seen at surface.
 Mud weight (sg) measured right before the test.
 Casing shoe depth (TVDBRT, m).
 Equivalent Mud Weight during FIT or LOT (if leak observed) = ((FIT or LOT pressure)/(Shoe TVD, m x 1.422))
+ MW (sg).
 Volume returned to cement unit at the end of the test.

182
NP_GX34_MI
Drilling Program_WDI-840

REFERENCE LINES ON FIT CHART

183
NP_GX34_MI
Drilling Program_WDI-840

18.20 A16 – Mishrif/Main Pay Producer/Injector Wells (17 ½” Section TD decision Tree)

184
NP_GX34_MI
Drilling Program_WDI-840

18.21 A17 - Contact List


HALLIBURTON WORLDWIDE LTD. BASRA IRAQ
NAME LAST NAME DESIGNATION MOBILE PHONE EMAIL ADDRESS
ROO PROJECT CONSULTING & PROJECT MANAGEMENT
Enrique Castillo Country Manager 964-780 928 2030 Enrique.Castillo@halliburton.com
Abdelkader Bouazza Project Manger 964-780 920 1227 Abdelkader.Bouazza@Halliburton.com
Muhammad Ishaq Drilling Superintendent 964-780 914 8371 MUHAMMAD.ISHAQ@halliburton.com
Dragos Grigorescu Drilling Superintendent 964-780 914 8371 Dragos.Grigorescu@halliburton.com
Mohamed Said Senior Drilling Engineer 964-780 9177803 Mohamed.Said@halliburton.com
Hector Torres Senior Drilling Engineer 964-780 9177803 Hector.Torres2@halliburton.com
Imadeddine Behiani Senior Drilling Engineer 964-780 9282052 Imadeddine.Behiani@halliburton.com
David Barreto Senior Drilling Engineer 964-780 9282052 David.Barreto@halliburton.com
Ahmed Saad RTOC/OpenWells 964-780 913 2921 Ahmed.Saad@halliburton.com
Haider Waleed RTOC/OpenWells 964-780 926 8222 Haider.Waleed@halliburton.com
Jose Benito Fibla Zaragoza Logistic Manager 964-780 926 8240 JoseBenito.FiblaZaragoza@halliburton.com
Asim Rabbani Logistic Manager 964-780 924 9802 Asim.Rabbani@halliburton.com
Camilo Aristizabal Logistic Coordinator 964- 780 914 7824 Camilo.Aristizabal@halliburton.com
Gadi Ali Logistic Coordinator 964- 780 914 7824 Ali.Gadi@halliburton.com
Karrar Ali Logistic Coordinator 964-780 913 6937 Karrar.AliYasir@halliburton.com
Dinesh Kumar Pal HSE Coordinator 964-780 928 6744 DineshKumar.Pal@halliburton.com
Hamza Bouchama HSE Coordinator 964-780 928 6744 Arpit.Mishra@halliburton.com
SECURITY
Mark Turner CountryManager 964-780 912 5384 Mark.Turner3@halliburton.com
Michael Nunn CountryManager 964-780 912 5384 Michael.Nunn@halliburton.com
James Baxter Security Coordinator 964-780 913 2051 James.Baxter@halliburton.com
Sean Weston Security Coordinator 964-780 913 2051 Sean.Weston@halliburton.com
HSE
Harry Dawson HSEQ Manager 964-780 912 4886 Harry.Dawson@Halliburton.com
Mohamed Elarbi HSE Lead - Projects 964-780 913 2930 mohamed.elarbi@halliburton.com
WP - WIRELINE AND PERFORATING
Mohamed AlGawish Country Manager 964-780 913 2931 Mohamed.AlGawish@halliburton.com
Rakesh Jaswal Business Segment Manager 964-780 929-2880 Rakesh.Jaswal@Halliburton.com
Ayman Wagih Business Segment Manager 964-780 929-2880 Ayman.Wagih@Halliburton.com
Marcos Jose Chacon Field Service Manager 964-780-925-9309 MarcosJose.Chacon@halliburton.com
Maroof Mir Field Service Manager 964-780-925-9309 Maroof.Mir@halliburton.com
Mohamed Mostafa Ibrahim Technical Sales Advisor 964-780-913-1522 MohamedMostafa.Ibrahim2@halliburton.com
Gary Ross Technical Sales Advisor 964-780-913-1522 Gary.Ross@halliburton.com
Vamsi Krishna Area Resource Coordinator 964-780-912-5383 Vamsi.Krishna@halliburton.com
Amr ElShazly Area Resource Coordinator 964-780-912-5383 Amr.ElShazly@halliburton.com
DD SPERRYSUN
Erhan Isevcan Iraq Country Manager 964-780 913 2046 Erhan.Isevcan@halliburton.com
Michael Halpin DD Coordinator 964-780 913 2049 Michael.Halpin@Halliburton.com
Ihab Khalil DD Coordinator 964-780 913 2049 ihab.khalil@halliburton.com
Salah Ashrov DD Coordinator 964-780 929 2885 Saleh.Ashrafov@Halliburton.com
Mina Ramzy LWD/MWD Coordinator 964-780 913 2048 Mina.Ramzy@halliburton.com
Ali Alajem LWD/MWD Coordinator 964-780 913 2048 AliAlmoktarMohamed.Alajem@halliburton.com
Mohamed Nasr Eldin Surface Data Logging/ROC Coordinator 964-780 914 8406 Mohamed.NasrEldinAbdelmeguid@Halliburton.com
BARROID
Helmy Helmy Country Manager 964-780 928 6712 Helmy.Helmy@Halliburton.com
Hamid Barca Operations Leader 964-780 912 9341 Hamid.Barca2@Halliburton.com
Taha Salhi Operations Leader 964-780 912 9341 Taha.Salhi@halliburton.com
Merouane Habbes Principal Technical Professional 964-780 914 8395 Zarif.MerouaneHabbes@Halliburton.com
Fateh Zemouri Senior Technical Professional 964-780 914 8395 Fateh.Zemouri2@halliburton.com
CEMENTING
Hamza Aslam Country Manager 964-782 296 3076 Hamza.Aslam@Halliburton.com
Ramy Hassanin Service Coordinator 964-780 926 8223 RamyMohamed.Hasanin2@halliburton.com
Mostafa Abo Bakr Service Coordinator 964-780 926 8223 Mostafa.AbouBakr@Halliburton.com
Artur Kashapov Sr. Technical Professional 964-780 928 6718 Artur.Kashapov@halliburton.com
Mesaad Allwatti Pr. Technical Professional 964-780 928 6718 Mesaad.Allwati@Halliburton.com
Zena Sabah Raheema Tech Professional 964- 780 198 9509 Zena.SabahRaheema@halliburton.com
Mustafa Abdul Ha di Abdul Sa ta r Tech Professional 964- 780 198 9509 Mustafa.AbdulHadiAbdulSatar@halliburton.com
HDBS
Mahmud Meghraw Iraq Country Manager +964 780 928 6782 Mahmud.Meghraw@halliburton.com
Shaaban Abdulaziz Application Engineer +964 780 945 4080 Shaaban.Abdulaziz@halliburton.com
Wael Sobhi Al Bekawi Application Engineer +964 782 314 9973 WaelSobhi.AlBekawi@halliburton.com
Ali Alamery Application Engineer +964-783 201 8408 Ali.MuhammadHussainAlwan@halliburton.com

185
NP_GX34_MI
Drilling Program_WDI-840

18.22 A18 ROO Contact List


Phone
No. Name Designation Email Address
Number
1 Warren Day Drilling Manager 0770-492 9654 ROODM@roobasra.com

2 Huw John Drilling Manager 0770-492 9654 ROODM@roobasra.com

3 Raymond M. Platt Drilling Superintendent 0780-917 6915 ROOWDrillSupt@roobasra.com

4 Jim Craig Drilling Superintendent 0770-492 7707 ROOWDrillSupt@roobasra.com


Drilling Engineering
5 Paddy Andrew 0770-492 9698 ROODEM@ROOBASRA.COM
Manager
Drilling Engineering
6 Peter Murray 0770-492 9698 ROODEM@ROOBASRA.COM
Manager
7 Maath G TK Drilling TL 0780-921 1829 ROOWTKDTL2@roobasra.com

8 Mushtaq Khadam TK Drilling TL 0770-492 9707 ROOWTKDTL2@roobasra.com

9 Chen Riji Sr. Drilling Eng. 0770-492 9608 ROOWTSDE2@roobasra.com

10 Ahmed Najim Drilling Engineer 0780-921 1830 ahmed.abeed@roobasra.com

11 Kirstin McBeath Ops Geo. TL 0780-921 1891 ROOSSNWDSOG1@roobasra.com

12 Dave Saucier Ops Geo. TL 0780-921 1891 ROOSSNWDSOG1@roobasra.com

13 Raed Aljazaeri Ops Geo TL2 0770-493 1768 ROOSSOGTL2@roobasra.com

14 Hayder Almayyahi Ops Geo TL2 0770-493 1771 ROOSSOGTL2@roobasra.com


Mohammed
15 Ops Geo TL3 0770-493 1767 ROOSSOGTL3@roobasra.com
Alahmed
16 Muslim Al Ali Ops Geo TL3 0770-493 1770 ROOSSOGTL3@roobasra.com

17 JP Oude Essink Ops Petro TL 0770-492 9702 OpsPetro@roobasra.com


18 Jason Field Ops Petro TL 0770-492 9702 OpsPetro@roobasra.com
ROOSubsurfaceNWDDeputyManager@
19 Mark Taylor NWD Deputy Manager 0770-493 1634
roobasra.com
ROOSubsurfaceNWDDeputyManager@
20 Anya Radeka NWD Deputy Manager 0770-493 1634
roobasra.com

186

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