TM 0000 Rig Up Manual en Rev00

Bentec GmbH Drilling Oilfield Systems
Deilmannstraße 1, D- 48455 Bad Bentheim

Germany
TECHNICAL MANUAL
ТЕХНИЧЕСКОЕ РУКОВОДСТВО
Project/Проект : DR 533
BENTEC Classification No:

Классификационный номер BENTEC:
0000
BENTEC Classification Name:
Классификационное название BENTEC:
RIG UP MANUAL
Руководство по монтажу буровой установки
TM_0000_RIG UP MANUAL
Bentec GmbH Drilling & Oilfield Systems
Deilmannstraße 1, D-48455 Bad Bentheim
Germany
RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00
Rig Up Manual
Stationary Desert Rig 1500 HP
Mast, Substructure, Mud Tank

Serial number:-
Customer:
enafor
Reference
-
Project:
DR 533
RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 1 / 131

Deilmannstraße 1, D-48455 Bad Bentheim
Germany
©Bentec GmbH Drilling & Oilfield Systems

Deilmannstraße 1
D-48455 Bad Bentheim
Tel.: +49(0)5922 72 – 80
Fax.: +49(0)592272 – 457
E-Mail: info@bentec.de
Internet: www.bentec.com
Prepared by: Schlosser

Approved by:
Translation of original

Rig Up Manual
Stationary Desert Rig 1500 HP Table of Content
1 General ................................................................................................... 7
1.1 General information for this manual ....................................... 7
1.2 Abbreviations ...................................................................... 9
1.3 Safety and Warning signs................................................... 11
1.4 Warranty and liability ......................................................... 12
1.5 Copyright .......................................................................... 12
1.6 After sales service / Spare Parts ......................................... 13
2 Safety.................................................................................................... 14
2.1 General Safety Instructions ................................................ 14
2.2 Erection Personel and Qualification ..................................... 15
2.3 Load Lifting Means and Opeartions ..................................... 16
2.4 Specific raising tools .......................................................... 17
2.5 General description of erection sequence ............................ 17
2.6 Site conditions .................................................................. 18
2.7 Boundary condition for Rig up ............................................. 19
2.8 Personnel requirements ..................................................... 20
2.9 Training ............................................................................ 21
2.10 Personnel Protective Equipment ......................................... 22
3 Technical data ..................................................................................... 23
4 General Rig up Procedures ................................................................ 24

4.1 More Documents ............................................................... 25
5 Assembly substructure (before Mast erection) ................................ 30

5.1 Positioning: Base Box (Middle Part), DS (Unit 0001) ............. 30
5.2 Positioning: Base Box (Middle Part) ODS (Unit 0002) ........... 31
5.3 Assembly: K-Frame and distance piece (Unit 0005-0008) ...... 32
5.4 Assembly: Base Boxes Front Extensions (Unit 0003, 0004) and
Rear Extensions (Unit 00111, 0112) with camera support and
winch support (Unit 0720, 0730) and Winch 2,5t ................... 33
5.5 Assembly: Drawworks Bridge Rear (Unit 0240) .................... 34
5.6 Assembly: Drawworks Bridge Front (Unit 0230) incl. Connection
Link (Unit 0233, 0234), Drawworks Bracket (Unit 0231, 0232)
and Raising Sheaves Type A .............................................. 35
5.7 Assembly: Drawworks Bridge Front Support (Unit 0109, 0110)36
5.8 Assembly: BOP-Beam under Drawworks Bridge ................... 37
5.9 Assembly: Doghouse frame (Unit 0360)............................... 38
5.10 Completion: Drawworks Bridge ........................................... 39
5.11 Assembly: Drawworks ........................................................ 43
5.12 Assembly: Hydraulic Power Unit ......................................... 43
5.13 Assembly: A-Frame DS (Unit 0113, 0115) incl. cross-tie (Unit
0117) ............................................................................... 45
5.14 Assembly: A-Frame ODS (Unit 0114, 0116) incl. support (Unit
0118) ............................................................................... 47
Rig Up Manual
5.15 Assembly: A-Frame Bridge (Unit 0220) ................................ 49

5.16 Assembly: Support with Raising Sheave at A-Frame Bridge
(Unit 0221, 0222) .............................................................. 50
5.17 Assembly: Setback Support Leg (DS Unit 0101, ODS Unit 0102)51
5.18 Assembly: Mast Bottom Section (DS Unit 0103, ODS Unit 0104)52
5.19 Assembly: Rotary Bridge (Unit 0210) ................................... 53
5.20 Completion: Rotary Bridge (Unit 0210) ................................ 54
5.21 Completion: Setback Bridge (Unit 0200) .............................. 55
5.22 Assembly: BOP-Beam under Setback Bridge (Unit 0200) ...... 56
5.23 Completion: Setback Bridge (Unit 0200) .............................. 57
6 Assembly: Mast (down position) ....................................................... 58

6.1 Assembly: Mast Lower Section (Unit 1400) .......................... 58
6.1.1 Assembly: Mast Lower Section, DS (Unit 1000) .................... 58
6.1.2 Assembly: Mast Lower Section, ODS (Unit 1010) ................. 60
6.1.3 Assembly: Beams & Braces in Mast Lower Section (Unit 1020,
1025, 1030) ...................................................................... 61
6.2 Positioning: Mast Installation Support (Unit 1930–1933) ........ 62
6.3 Assembly: Mast Intermediate Section (Unit 1100, 1110, 1120,
1125, 1130, 1135, 1140) .................................................... 63
6.4 Assembly: Mast Upper Section (Unit 1200, 1210, 1220, 1225,
1230, 1235, 1240) ............................................................. 64
6.5 Assembly: Mast Top Section (Unit 1300, 1310, 1320, 1325,
1330, 1335, 1340, 1345, 1350) ........................................... 65
6.6 Assembly: Crown (Unit 1500) ............................................. 66
6.7 Assembly: Dual Top Drive Rails .......................................... 67
6.8 Assembly: Cross-member and safety rope (Unit 1972) .......... 69
6.9 Assembly: Mast Cladding (Unit 1700,1710,1720).................. 70
6.10 Assembly: Safety rope for tower rear (Unit 1970,1971) .......... 71
6.11 Assembly: Pivoting crane on crown (Unit 0801 - 0803) .......... 72
6.12 Assembly: High Pressure Piping ......................................... 73
6.13 Assembly: Cement Piping .................................................. 74
6.14 Assembly: Service Platform and ladder ODS (Unit 1800 – 1807,
1810) ............................................................................... 75
6.15 Assembly: Platform and ladder inside of the Mast ................. 76
6.16 Assembly: Tong Counter Weight (Unit 1761, 1766) ............... 78
6.17 Assembly: Mast Platforms & Ladders .................................. 79
6.18 Assembly: Deadline stabilizer ............................................. 81
6.19 Assembly: camera bracket and boom for rappelling equipment83
6.20 Assembly: The ladder on the rear of the mast and Sling Line
Adapter ............................................................................ 84
6.21 Assembly: electrical components ........................................ 85
6.22 Assembly: Drill line stabilization hanger ............................... 86
6.23 Assembly: Wire Lines and Deflection Rollers ....................... 87

Rig Up Manual
7 Assembly raising lines and drill lines ............................................... 89

7.1 Assembly: Drill Line ........................................................... 89
7.2 Assembly: Sling Line ......................................................... 91
7.3 Assembly: Blocking Plate ................................................... 92
7.4 Control: before Mast raising ................................................ 93
8 Mast raising ......................................................................................... 94

8.1 Mast raising up to approx. 5,5 degree .................................. 94
8.2 Assembly: Racking Board .................................................. 95
8.2.1 Positioning: Mast Installation Supports (Unit 1934, 1935) ...... 95
8.2.2 Positioning: Racking Board with installation Skid .................. 96
8.2.3 Assembly: Racking Board to Mast ....................................... 97
8.2.4 Disassembly: Installation Skid............................................. 98
8.3 Mast raising up to approx. 86,5 degree ................................ 99
8.4 Mast raising up to 90 degree ............................................ 102
8.5 Raising Drawworks Bridge ............................................... 103
8.6 Raising Drawworks Bridge up to Rig floor .......................... 104
9 Assembly Substructure Part 2 and Equipment .............................. 105

9.1 Assembly: Platforms & Stairs ............................................ 105
9.2 Assembly: Platform & Handrails ........................................ 106
9.3 Completion: Drill line stabilization ...................................... 108
9.4 Assembly: Platform & Stairs ............................................. 109
9.5 Assembly: Rotary Table ................................................... 110
9.6 Assembly: Drill Floor Panel (Unit 0211-0214) ..................... 111
9.7 Assembly: Hydraulic Cathead & Ezy Torqu (Unit 0630) ....... 112
9.8 Assembly: Casing Stabbing Board (Pos. 43) ...................... 113
9.9 Assembly: Drillerkabine, Protection Frame, Winches, Tong Post115
9.10 Assembly: Top Drive TD-500-HT ...................................... 116
9.11 Disassembly: Transportation Kit ........................................ 118
9.12 Assembly: Drill Floor Equipment ....................................... 119
9.13 Assembly: BOP Service Platform & BOP Trolly .................. 120
9.14 Assembly: Belly Board (Unit 1900 – 1912) ......................... 121
9.15 Positioning: Catwalk parts (Unit 0400, 0410, 0411) ............. 122
9.16 Assembly: Pipe Ramp ...................................................... 123
9.17 Drilling without Top Drive ................................................. 124
10 Assembly: Mud tank system ............................................................ 125

10.1 Positioning: Mud tanks ..................................................... 125
10.2 Completion: Mud return line .............................................. 126
10.3 Completion: Trip tank / Mud gas separator skid .................. 126
10.4 Completion: Shaker tank .................................................. 126
10.5 Completion: Suction tank ................................................. 126
10.6 Completion: Charge pump skid ......................................... 127
Rig Up Manual
10.7 Completion: High pressure system .................................... 127

10.8 Completion: Reserve tank 1 ............................................. 127
10.9 Completion: Mixing unit .................................................... 127
11 Contact ............................................................................................... 129

Rig Up Manual
Stationary Desert Rig 1500 HP General
1 General
The Stationary Desert Rig 1500 HP is used in areas with outside temperatures
from -20°C to +55°C.
The Rig consists of the following main elements:
 Swing up Substructure
 Cantilever Mast
1.1 General information for this manual

This Manual will help you to operate the system safely and with a high availability.
The manual is part of the system and should be kept in the immediate vicinity of
the system for the personnel accessible at all times.
This manual must be read and understood by all persons, prior to working with
the system. Prerequisite for safe operation is the compliance with all safety
instructions and guidelines of this manual.
Additional to the manual, obligatory regulations for accident prevention and to
environmental protection of the user country also the recognized specialized
technical rules for security and professional work should be considered.
Illustrations in this manual serve the fundamental understanding and may differ
from the actual design of the system.
In addition to this manual observe the manuals of the sub supplier components
(part of the Rig Documentation).
The relevant safety, installation and assembly instructions for each component
are given in the instructions and have to be followed.
Construction principle:
Each transport / assembly unit, bolts and screws are marked with numbers. In
each steps the number of the required parts are named.
Pipes and connections are shown in the P & ID's
This manual can be used as a checklist. The rig-up foreman certifies with his
signature that he has followed this procedure in detail.
Rig Up : Followed to all steps according to instructions

Aufbau Rig : Aufbau entsprechend Anleitung durchgeführt
DATE NAME COMPANY SIGNATURE

Datum Name Firma Unterschrift

Rig Up Manual
Determining the direction of the drilling rig is designated in accordance with the
international accepted abbreviations and used in the manuals in English and not
translated.
side name abbreviation
A V-Door Side VDS
B Driller Side DS
C DrawWorks Side DWS
D Off Drilles Side ODS
Seite B
DS- Driller Side
Seite C
DWS- Drawworks
Side
Seite A
VDS- V Door Side
Seite D
ODS- Off Driller Side
Fig. 1

Rig Up Manual
1.2 Abbreviations
The manual uses some abbreviations known in the drilling industry. These
abbreviations are explained in the following.
Abbreviation Meaning
AC Alternating Current
DC Direct Current
API American Petroleum Institute
Deutsches Institut für Normung (German

DIN
Institute for Standardization)
International Organization for

ISO
Standardization
PSA Personal Protective Equipment
PSI Pounds per Square Inch
mm Millimeter (length)
kg Kilogram (weight)
°C Temperature in degrees Celsius
kg/l kilogram per Liter (density)
kW Kilowatt (power)
Hz Hertz (frequency)
V Volt (voltage)
kN Kilonewton (force)
Nm Newton-meter (torque)
American short ton (weight) 1 ton = 8899 kN

ton
1 kN = 0.112 ton
t Metric ton
N/mm² Newton’s per square millimeter
" inch
dm³ Cubic decimeters (volume)
ft lbs Foot pounds (torque)
HP Horsepower
l Liter (volume)
Rig Up Manual
m Meter (length)
min Minute (time)
bar Bar (pressure)
g gram (weight)
lbs pound (lbs, lb = 0.4535 kg)
gpm Gallons per minute (flow volume)
l/min Volume flow
DS Driller Side
ODS Off Driller Side
DWS Drawworks Side
VDS V-Door Side

Rig Up Manual
1.3 Safety and Warning signs

Safety instructions Safety instructions in this manual are labeled with Symbols. The safety
instructions are lead in by a signal word which reflects the magnitude of the
danger.
Safety instructions need to be observed and the work has to be done
thoughtfully in order to avoid accidents, personal injuries and property
damages.
DANGER!
Death, heavy injuries and extensive property
damages will occur when the corresponding
precautions are not met.
WARNING!
Death, heavy injuries and extensive property
damages can occur when the corresponding
precautions are not met.
CAUTION!
Indicates a potentially hazardous situation which
can lead to slight or minor injuries, if it is not
avoided.
CAUTION!
Indicates a potentially hazardous situation which
can lead to Property damages, if it is not avoided.
NOTE!
Highlights useful tips, information
recommendations for efficient and trouble-free
operation.

Rig Up Manual
1.4 Warranty and liability

The warranty terms are contained in the general terms and conditions of the
manufacturer.
The manufacturer assumes no liability for damages due to:

 Nonobservant of the manual,
 Not Intended use,
 Employment of personnel that does not meet the personal requirements,
 Unauthorized modifications,
 Technical changes,
 Use of unauthorized parts.
The liability for consequential damages is excluded.
The agreed contract obligations, the general terms and conditions and the
delivery terms of the manufacture are set at the moment of the conclusion of the
contract; where valid legal regulations are applicable.
For specially designed models, the claim of additional ordering options and/or due
to recent technological changes the actual delivery can differ from the
explanations and illustrations of this manual.
We reserve the right of technical changes in the context of product development

and the improving of the performance.
1.5 Copyright
This manual is a protected document according to the law against unfair
competition and serves only internal purposes.
Release of the manual to third parties, reproductions of any type and form - even
in part - as well as recovery and / or communication of the contents without
written permission of the manufacturer, except for internal purposes is not
allowed.
Violation commits to compensation. Further claims remain reserved.

Rig Up Manual
1.6 After sales service / Spare Parts

Our customer service is available to provide technical information.
We require the following information for queries:

 Type of the product
 Serial number of the product
In addition, our employees are continuously interested in new information and
experience which can result from applications and which can be valuable to
improve our products.
Spare parts are to be acquired via a contractual dealer or the manufacturer.

A fax template is included in the appendix for spare parts queries or spare part
orders.

Rig Up Manual
Stationary Desert Rig 1500 HP Safety
2 Safety
This Chapter gives an overview of all important safety aspects for optimum
protection of the personnel and for a safe and trouble free operation.
Nonobservant of the following operation- and safety- instructions could lead to
significant hazards.
2.1 General Safety Instructions

Each member of the rig-up crew must undergo a first and later on regular safety
instruction program according to the operators safety program and according to
the local regulations.
A comprehensive first aid and emergency plan must be set in action and has to
be in awareness of all members of the rig up crew.
Rig-up crew shall be provided with individual security facilities and tools and
inventory.
When performing site preparation work and rigging-up operations observe the
requirements of safety rules in oil-and -gas industry and regulations being in force
for carrying out erection works.
Rigging operations on erection and dismantling as well as movement of drilling

rigs and drilling equipment during evening shall be carried out if illumination of the
drill site is at least 15 lux.
Unauthorized persons are not allowed in the erection zone and access to the site
must be restricted in general.
Tractors and cr anes shall have s er vic eable s ound and light indication.
Tractors and cranes shall have serviceable sound and light indication.
Hot wor k on any part of the equi pment (wel ding, c utting, grinding) r equires a
Hot work on any part of the equipment (welding, cutting, grinding) requires a
permission by the responsible safety instructor. Part of the permission are safety
precautions which have to be undertaken for the specific work to be done.
Works are allowed in elevated positions with wind loads up to 12 m/s, unless
restricted by other authorities.

Rig Up Manual
2.2 Erection Personel and Qualification

The works shall be carried out under the guidance of a competent person. This
person (responsible rig-up foreman) has to study in all details the Rig-up Manual
before commencing the job. If he is uncertain about the described procedures or if
he identified discrepancies or deficiencies in this document, he has to contact the
responsible person from customer for clarification.
Only specially trained builders are allowed to carry out rigging operations during
erection and dismantling.
The members of the rig up crew must be physically and mentally in good
conditions and have to pass regular medical examinations according to the
operators and local occupational safety standards.

Rig Up Manual
2.3 Load Lifting Means and Opeartions

The following lifting devices are recommended. It is permitted to perform erection
by other cranes possessing the corresponding features:
 2 (two) Crane of 80t lifting capacity but at least 50 mt at hook, working height
of 20 m and simultaneous working radius of 8,5 m
 1 (one) Manlift, elevation height 20 m
Alternative:
 1 (one) Crane of 160t lifting capacity
General Lifting Instructions:

 Slinging of modules and equipment shall be carried out using colored points
(red or yellow) foreseen by the manufacturing works.
 Mechanisms and inventory shall be examined in due time and serviceable.
 Choose serviceability of load lifting devices and availability of seals or tags
featuring the number, date of tests and load lifting capacity.
 Check the load weight that shall be transported by the crane in accordance
with the packing list or in accordance with load marking.
 The member of the rig up crew shall not sling a load, which is not familiar to
him or when the load weight exceeds the load lifting capacity of the load lifting
devices.
 The member of the rig up crew shall not use damaged or unmarked load
lifting devices.
 Prior to giving signal that the load is being lifted the hooker shall make sure
that the load is properly fastened and is not suspended by anything. It is not
allowed to lift loads covered with soil or snow or frozen.
 Slinging shall be performed only by specially trained personnel who have a
corresponding certificate proving that they are allowed to perform such
works.
 Prior to starting jobs the hooker shall choose the necessary load lifting
devices corresponding to loads being lifted by weight and type. Slings shall be
chosen in accordance with restricted erosions / valid test certificates and of
such length that the angle between the runs shall not exceed 90°.
 Check whether there are any unfastened parts or tools and if there is snow
or ice on the load elements that can fall down during lifting.
 Make sure that the load will go up freely and won’t touch anything.
 Make sure that there are no people near the load and between the walls and
the loads being lifted, columns, racks and other equipment.
 Prior to load lifting performs preliminary hoisting up to 200 mm to check
alignment of gravity center with the suspension axis.
During load lifting operations hooker shall not:

 be on the load during hoisting and movement as well as
 be under load being lifted and within radius of boom or load travel or allow
other people to be in this area

Rig Up Manual
 direct the load by hand or change the position of slings with the load
suspended
 permit hoisting if other people are on the load
 perform handling operations directly under the main lines irrespective of
voltage.
Prior to lowering the load the hooker shall:

 at the place of load lifting use gaskets for convenience of sling removal from
under the load, if necessary.
 remove slings from the hook only after the load is installed properly and fix if
necessary.
2.4 Specific raising tools
 Provisional Mast Supports for Mast Assembly adjustable in height.
 Slings appropriate for lifting
2.5 General description of erection sequence
In brief the assembly sequence will be described in a verbal and comprehensive
form.
Preconditions:
 In a first step the assembly site has to be prepared according to the chapter
“Boundary Conditions” soil and surrounding. Required medias e.g. water,
fuel and electrical power must be provided.
 Lifting and transportation means as any other specific tools must be
available and in good conditions.
 Warehouse and workshop operations shall be established and all equipment
parts on-site.

Rig Up Manual
2.6 Site conditions

Technical requirements to well location (hereinafter referred to as the platform)
are specified by many factors, including:
 By fire prevention regulations and rules that specify the distance between
separate objects;
 Safety rules that specify the distance between separate types of equipment
and facilities for drill workers as well as safety of operations on the platform;
 Safety rules of electric equipment arrangement and electric networks that
specify the distance between separate devices and objects incorporated in
the drilling rig.
 The dimensions and the design of the platform for the drilling rig shall
correspond to the approved plans
 The platform shall be free from surface equipment, shall be free from forest
and bushes, grass and it shall be planned in accordance with the equipment
layout. Circumferential access for heavy load trucks and cranes must be
provided.
 Soil bearing capacity of the platform under the equipment must be in
accordance to the chapter “Boundary Conditions”. If soil bearing capacity is
less than this value measures shall be taken to reinforce it.
 The foundations shall ensure proper operation of drilling equipment. Cluster
location preparation, built during winter season, have to consider summer
conditions, too.

Rig Up Manual
2.7 Boundary condition for Rig up
Design Criteria of Ground

 Maximum pressure of the rig at foundation level according to Load Plan
 Maximum unevenness of ground level Substructure area 10 mm / 10 m
Maximum unevenness of ground level other area 20 mm / 10 m
 Maximum Wind Load for Mast Erection is according to API 4F w=16,5 m/s
 All parameters within the design temperature range -20°C to +55°C
Procedure:
Make sure that the site conditions for Rig-Up and Skidding are fulfilled by
undertaking a plausibility check on basis of appropriate documents and with soil
mechanical test certificates.
Typical base structure

Concrete C25/30 thickness = 50 cm
NOTE!
The inclination of the drill site influences the fit
precision of the substructure assembly and
requires subsequent mast straightening
(shimming).
The more precisely the substructure is aligned, the
easier it will be to install and operate the Traveling
Block and top drive in the mast.

Rig Up Manual
2.8 Personnel requirements

The necessary requirements to the personnel are subject to different legal
requirements depending on the location. The operator has to ensure, that the
legal requirements are observed. If the requirements to the personnel are not
subject to the local legal requirements the minimum requirements are described
below.
This manual describes the following qualifications for different fields of activity:
Qualified Personnel for transport:

Task: Hoisting and transport of the product.
Requirements: Proven experience in dealing with lifted loads and securing loads.
Qualified Personnel for mechanical work:

Task: mechanical works during: Installation, Commissioning, Troubleshooting
maintenance work and Decommissioning.
Requirements: Apprenticeship as Industrial mechanic and/or an equal
Qualification.
Qualified Personnel for electrical work

Task: electrical work during: Installation, Commissioning, Troubleshooting,
maintenance work and Decommissioning.
Requirements: Apprenticeship as an electrician or an equal qualification.
Qualified Personnel for Operation

Task: Operation of the product.
Requirements: By the operator instructed respecting this operating manual.
Qualified Personnel for disposal of waste

Task: Qualified disposal of product.
Requirement: Knowledge of the legal requirements for the disposal of waste.
Qualified Personnel for Safety

Task: Implementation of the safety regulations.
Requirement: Knowledge of the legal requirements for safety regulations.
Visitor
Task: visit of the product.
Requirement: A person guided by a qualified person for safety.
The non observance of the requirements to personal is considered unintended
use.

Rig Up Manual
2.9 Training
The staff instructions for the life cycles listed below are the responsibility of the
drill operator.
 Transport,
 Assembly, installation work,
 Commissioning,
 Operation,
 Inspection, repair and maintenance,
 Decommissioning
 Disassembly, storage and disposal
A form is available in the appendix.

Rig Up Manual
2.10 Personnel Protective Equipment

For all operations the wearing of personnel protective equipment is required to
minimize health hazards.
 Observe the Instructions for personnel protective equipment in the specific
workspace.
 Do not wear rings, chains or any other jewelry.
 For long hair, wear a hair net.
Wear always! Personnel Protective Equipment(PSE) must be worn:
Protective Clothing
To protect against environmental conditions. Protective clothing needs to meet
the following Characteristics:
 tight,
 low tensile strength,
 flame retardant,
 antistatic.
Safety Helmet
To protect against bumping, collision and falling objects.
Safety shoes with steel toe cap

To protect against heavy falling objects and slipping on slippery surface.
Protective Gloves
To protect the hands from friction, abrasion, nip and pinch or deeper injuries, and
contact with hot surfaces.
Hearing protection
To protect against hearing damage.
Safety goggles
To protect against flying objects and splashes.
Wear when performing special work
Safety Belt
Should be worn to reduce risk of a fall.
Ensure, that the safety belt is fitted correctly to the body and that the safety rope
is connected to anchorage point. A shock absorber may be used also.
Only special trained personnel are permitted to use a safety belt.

Rig Up Manual
Stationary Desert Rig 1500 HP Technical data
3 Technical data
General Project Description
Bentec GmbH performed the engineering, procurement and construction of land
drilling rigs, which will operate in harsh environment. The drilling rigs are of a
modular design.
Environmental key data

1. Outside temperatures during rig operation:
– 20° Celsius to + 55° Celsius.
2. Wind loads:
max. 40 m/s for the rig without working (Rig prepared for storm)
max. 40 m/s for the rig without working (Rig not prepared for storm)
max. 22 m/s for drilling activities
max. 16,5 m/s for rig up
Transport Dimensions
Generally the maximum transport dimensions shall be follows:
1. Maximum standard size:
3,66 m wide x 3,65m height x 14,30m length
2. Maximum weight:
42 t
3. Minimum effective crane capacity in operation mode for installation at
drilling location:
min. 80 t
Utilities
1. Electric Power : 600V 60 Hz 3 phase
2. Compressed Air Supply: approx. 11 bar
3. Hydraulic Power:
max. working pressure: 173 bar
max. flow rate: 160 l/min

Rig Up Manual
Stationary Desert Rig 1500 HP General Rig up Procedures
4 General Rig up Procedures

Connecting structural parts
 Most steal structure elements are connected to each other by tapered pins
and secured by spring clamps. The rig-up personnel and the rig-up foreman
have to assure that the correct bolts of size and strength are used and those
bolts have to be secured properly.
 In general major structural pins are fixed by chains to their structural part and
secured with spring clamps.
 The provided pins follow the Bentec “Structural Standard” design
specification.
Component tracking
Major structural components get a Unit number, they are on metal tags (ca.
115mmx162mmx12mm).Those fixed permanently on those components on the
lower side, according to their final installation position.
Equipment packages e.g. the drawworks, do not have Unit Numbers.Positioning
see rig layout.
The code in general

DR-YYY-ZZZZ
DR→ Desert Rig

YYY→ Rig Number
ZZZZ→ Unit Number
Substructure 0001 to 0999
Mast 1001 to 2000
Tanks, Platforms, Stairs 2001 to 3799
LP Piping 4001 to 4199
HP Piping 4200 to 4499
Equipment Mud Tank System 5000 to 5099
Equipment 7001 to 7999

Rig Up Manual
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s ecar
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Rig System consists of various sections. The Rig up of the BENTEC drilling rig is
described in the Rig up Manual (RU). Further information is given in the Drawing
Package (DP) in the folder 0000-Rig Up Manual.
The details of the individual components are combined in the corresponding
technical manual (TM).
Description Depot Application
Rig
Rig Layout
DP_0000_RIG_UP_MANUAL Positioning Rig Units
1084323
Load Plan
1085884 DP_0000_RIG_UP_MANUAL Load Plan
1087754
General Arrangement Mast and

Substructure DP_0000_RIG_UP_MANUAL Overview Mast and Substructure
1085748
Substructure
General Arrangement Substructure

1077740-1
1082369 Overview about all pins, screws and Units,
DP_0000_RIG_UP_MANUAL
1082370 Substructure
1082371
1082382
Drillfloor Layout
DP_0000_RIG_UP_MANUAL Installation Drillfloor
1076360
Drillfloor Handrails
DP_0000_RIG_UP_MANUAL Installation handrails for Rig floor
1078384
Yellow Pads
1080598-1 DP_0000_RIG_UP_MANUAL Positioning Yellow Pads
1080598-2
BOP Crane Rail

DP_0000_RIG_UP_MANUAL Installation BOP Lifting Beam
1078794
BOP Service Platform

DP_0000_RIG_UP_MANUAL Installation BOP Service Plattform
1067881

Rig Up Manual
Mast
General Arrangement Mast

1078856-1
DP_0000_RIG_UP_MANUAL Overview about all pins, screws and Units, Mast
1078856-2
1084661
Assembly Mast – Main structure

DP_0000_RIG_UP_MANUAL Installation Mast
1082093
Belly Board
DP_0000_RIG_UP_MANUAL Installation Belly Board
1079768
Crown Block
DP_0000_RIG_UP_MANUAL Installation Crown Block
1077575
Racking Board
DP_0000_RIG_UP_MANUAL Installation Racking Board
1079034
Deflection Roller and Tong Counter

Weights Installation Tong Counter Weights and Deflection
1080311 DP_0000_RIG_UP_MANUAL
Roller
1079681
General Arrangement Fast Line

Guide DP_0000_RIG_UP_MANUAL Installation drill line stabilization
1080297
Escape Unit
DP_0000_RIG_UP_MANUAL Installation and transport Escape Unit
1071971
Hang off Line for Traveling Block

DP_0000_RIG_UP_MANUAL Installation Hang off Line for Traveling Block
1080216
Dual Rails for Top Drive

DP_0000_RIG_UP_MANUAL Installation and transport Dual Rails for Top Drive
1078106
Deflector for Block

Abweiser für Traveling Block
(Operation without Top Drive) DP_0000_RIG_UP_MANUAL
(Bohren ohne Top Drive)
1086640
Raising
Raising of Mast and Drawworks Side

1082605
1082606 DP_0000_RIG_UP_MANUAL Raising Mast and Drawworks Bridge
1082607
1082608
Reeving diagram Drill Line

DP_0000_RIG_UP_MANUAL Reeving Drill Line
1082603

Rig Up Manual
Reeving diagram Sling Lines

DP_0000_RIG_UP_MANUAL Reeving Sling Lines
1082604
Mud Tank System
Mud Tank System Overview

DP_0000_RIG_UP_MANUAL Installation Mud Tank System
1084256
Mud Return Line

DP_0000_RIG_UP_MANUAL Installation Mud Return Line
1076236
Trip Tank / Mud Gas Separator Skid

1076237 DP_0000_RIG_UP_MANUAL Installation Trip Tank / Mud Gas Separator Skid
1080604
Shaker Tank
1076239
1076496
1076507 DP_0000_RIG_UP_MANUAL Installation Shaker Tank
1076508
1076509
1076510
Suction Tank
1076240
1078381 DP_0000_RIG_UP_MANUAL Installation Suction Tank
1078414
1079672
Charge Pump Skid

1076245
DP_0000_RIG_UP_MANUAL Installation Charge Pump Skid
1077842
1079086
Mixing Unit
1080744
DP_0000_RIG_UP_MANUAL Installation Mixing Unit
1080892
1080907
Reserve Tanks
Reserve Tank 1
1078420
1078421 DP_0000_RIG_UP_MANUAL Installation Reserve Tank 1
1078423
1079892

Rig Up Manual
Reserve Tank 2
1083304
1083307
1083308
Reserve Tank 3
1083944
1083948
1083949
Reserve Tank 4
1083500
1083503
1083504
Reserve Tank 5
1084041
1084044
1084045
High Pressure Piping
High Pressure Piping

1078239
1079199
1079200 DP_0000_RIG_UP_MANUAL Installation High Pressure Piping
1079201
1079469
1081206
Manuals
TM_0000_G_MAST_LEVELING_POS
Mast Levelling Instructions Mast leveling
ITIONING
Drawworks TM_2001_DRAWWORKS Installation and transport Drawworks
Traveling Block TM_2003_TRAVELING BLOCK Installation and transport Traveling Block
TM_2005_HYDRAULIC_POWER_UNI
Hydraulic Power Unit Installation and transport Hydraulic Power Unit
T
Top Drive TM_2006_TOP DRIVE Installation and transport Top Drive
Iron Roughneck TM_2007_IRON_ROUGHNECK Installation and transport Iron Roughneck

Rig Up Manual
Deadline Anchor TM_2011_DEADLINE ANCHOR Installation and transport Deadline Anchor
Crown Block TM_2014_CROWN BLOCK Installation and transport Crown Block
TM_2040_CASING STABBING
Casing Stabbing Board Installation and transport Casing Stabbing Board
BOARD
TM_3001_MAIN_GENERATOR_SYS
Generator System Installation and transport Generator System
TEM
TM_3001_A_EMERGENCY_GENER
Emergency Generator Installation and transport Emergency Generator
ATOR
Air Piping TM_3100_AIR_PIPING Installation and transport Air Piping
Mud Tank System TM_4001_MUD_TANK_SYSTEM Installation and transport Mud Tank System
Mud Pump TM_9001_MUD_PUMP Installation and transport Mud Pump
High Pressure Piping, TM_9002_HIGH_PRESSURE_PIPIN Installation and transport High Pressure Piping and
High Pressure Hoses G_AND_HOSES Hoses

Rig Up Manual
Stationary Desert Rig 1500 HP Assembly substructure (before Mast
erection)
5 Assembly substructure (before Mast erection)

5.1 Positioning: Base Box (Middle Part), DS (Unit 0001)
NOTE!
See Centerline Marking on the box.
Fig. 2

Rig Up Manual
erection)
5.2 Positioning: Base Box (Middle Part) ODS (Unit 0002)
NOTE!
See Centerline Marking on the box.
Fig. 3

Rig Up Manual
erection)
5.3 Assembly: K-Frame and distance piece (Unit 0005-0008)
NOTE!
See Centerline Marking on the K-Frame Beams.
 Use Pin “P33” (2 ½” x 120)
Fig. 4

Rig Up Manual
erection)
5.4 Assembly: Base Boxes Front Extensions (Unit 0003, 0004) and Rear Extensions (Unit
00111, 0112) with camera support and winch support (Unit 0720, 0730) and Winch 2,5t
 Use Pin
“P39” (3 ½” x 240),
“P43” (4” x 180),
“P47” (5” x 240),
“P19” (1” x 315),
 Use Screw
“S27, S41, S63” (M20 x 80)
Fig. 5

Rig Up Manual
erection)
5.5 Assembly: Drawworks Bridge Rear (Unit 0240)
 Use Pins “P37” (3 ½” x 180)
Fig. 6

Rig Up Manual
erection)
5.6 Assembly: Drawworks Bridge Front (Unit 0230) incl. Connection Link (Unit 0233, 0234),
Drawworks Bracket (Unit 0231, 0232) and Raising Sheaves Type A
 Use Pins
“P35” (3” x 210),
“P26” (2” x 135)
Fig. 7

Rig Up Manual
erection)
5.7 Assembly: Drawworks Bridge Front Support (Unit 0109, 0110)
 Use Pins
“P41” (3 ½” x 405)
Fig. 8

Rig Up Manual
erection)
5.8 Assembly: BOP-Beam under Drawworks Bridge

 Assembly: Hanger (DS Unit 0310,0312,0314 and ODS Unit 0309, 0311,
0313),
use Pin “P31” (2 ¼ ” x 120)
 Assembly: connection support (Unit 0318 till 0320)
use Pin “P19 (1 ½” x 110)”
 Assembly: BOP Lifting Beam (DS Unit 0308 and ODS Unit 0307),
use Pin “P31” (2 ¼ ” x 120)
NOTE!
See also separate Drawing. See Chapter 4.1More
Documents
Fig. 9

Rig Up Manual
erection)
5.9 Assembly: Doghouse frame (Unit 0360)
 Use Pins
“P25” (2” x 120)
Fig. 10

Rig Up Manual
erection)
5.10 Completion: Drawworks Bridge

 Assembly: Grasshopper Platform (Unit 0570) with Rail (Unit 0571 – 0573),
use Pin “P24” (2 ” x 100)
 Assembly: Plattform ODS (Unit 0490)
use Pin “P25 (2” x 120)”
Fig. 11

Rig Up Manual
erection)
 Assembly: Rail DWS (Unit 0421 - 0425)

 Assembly: Rail ODS (Unit 0426, 0460, 0470)
 Assembly: Lamp bracket (Unit 0714, 0715, 0716)
use pin „P01“ ( ¾” x 105)
DANGER!
Falling parts!
Unsecured railings may be pulled out of their
support brackets
For this reason:
– Spring clamps must be used to secure the
railings
NOTE!
Documents
Fig. 12

Rig Up Manual
erection)
 Assembly: Grasshopper (Unit 0250, 0260, 0270, 0280, 0575, 0576, 0577,
0578, 0579, 0581, 0582),
use Pin “P23” (1 3/4 ” x 100)
Pin “P02” (¾” x 135)
 Assembly: Doghouse (Pos. 66) incl. fixation stairs (Unit 0480 – 0483)
use Pin “P08 (1” x 100)
use Screws “S20, S48, S77” (M16 x 55)
DANGER!
Falling parts!
support brackets
For this reason:
railings
NOTE!
See also separate Technical Manual.

Rig Up Manual
erection)
Fig. 13

Rig Up Manual
erection)
5.11 Assembly: Drawworks
 Use Screw
“S30, S42, S54, S79” (M24 x 120)
NOTE!
Torque = 400Nm
[(hot dip galvanized, MoS2 lubricated)
(400 = 800 x 50%)]
NOTE!
5.12 Assembly: Hydraulic Power Unit

 Use Pin
“P03” ( 1” x 70)
NOTE!
Torque = 400Nm
(400 = 800 x 50%)]
NOTE!

Rig Up Manual
erection)
Fig. 14

Rig Up Manual
erection)
5.13 Assembly: A-Frame DS (Unit 0113, 0115) incl. cross-tie (Unit 0117)
 Use Pin “P44” (4” x 255)

“P18” (1 ½” x 105)
 included raising sheave Type C
 lubricate raising sheave
Fig. 15
 Assembly: rear Leg

use Pin “P44” (4“ x 255)
 Assembly: front Leg
use Pin “Pin 38” (3 1/2“ x 210)
“Pin 28” (2” x 225)
NOTE!
Pin direction: from inside to outside

Rig Up Manual
erection)
Fig. 16

Rig Up Manual
erection)
5.14 Assembly: A-Frame ODS (Unit 0114, 0116) incl. support (Unit 0118)
 Use Pin “P44” (4” x 255)

Pin “P18” (1½” x 105)
 included raising sheave Type C
 lubricate raising sheave
Fig. 17

Rig Up Manual
erection)
 Assembly: rear Leg

use Pin “P44” (4“ x 255)
 Assembly: front Leg
use Pin “P38” (3 1/2“ x 210)
Pin “P28” (2” x 225)
Fig. 18

Rig Up Manual
erection)
5.15 Assembly: A-Frame Bridge (Unit 0220)

 Use Pin
“P33” (2 ½” x 120)
Fig. 19

Rig Up Manual
erection)
5.16 Assembly: Support with Raising Sheave at A-Frame Bridge (Unit 0221, 0222)
 Use Pin
“P34” (2 ½” x 150)
Fig. 20

Rig Up Manual
erection)
5.17 Assembly: Setback Support Leg (DS Unit 0101, ODS Unit 0102)
 Use Pin
“P36” (3 1/2” x 130)
Fig. 21

Rig Up Manual
erection)
5.18 Assembly: Mast Bottom Section (DS Unit 0103, ODS Unit 0104)
 Use Pin “P46” (4 ½” x 435)

 Complete with Deadline feedthrough (Unit 0040)
use Screw “S81, S48, S73” (M16 x 65)
 Complete with Mast Shoes (Unit 0105 – 0108)
use Screw “S80, S 45, S 75” (M36 x 300)
NOTE!
Torque = 2100Nm
(2100 = 2800 x 75%)]
Fig. 22

Rig Up Manual
erection)
5.19 Assembly: Rotary Bridge (Unit 0210)
 Use Pin “P31” (2 ¼” x 120)
Fig. 23

Rig Up Manual
erection)
5.20 Completion: Rotary Bridge (Unit 0210)
 Assembly: BOP lifting beam (DS Unit 0305, ODS Unit 0306)
use "P30" pin (2¼" x 110)
 Assembly: Suspension BOP installation platform (DS Unit 0550, ODS Unit
0551)
use "P17" pin (1½" x 100)
 Assembly: Mud pit (Unit 0215)
use "P05" pin (1" x 80)
Fig. 24

Rig Up Manual
erection)
5.21 Completion: Setback Bridge (Unit 0200)
 Use Pin “P50” (4 1/2” x 170) for connection to

Mast Bottom Section
 Use Pin “P48” (4” x 170) for connection to
Setback Leg
Fig. 25

Rig Up Manual
erection)
5.22 Assembly: BOP-Beam under Setback Bridge (Unit 0200)

 Assembly: Suspension BOP lifting beam (DS Unit 0316 and 0323, ODS Unit
0315 and 0322)
use "P31" pin (2¼" x 120)
 Assembly: Cross beam BOP lifting beam Unit 0317
and 0321)
use "P19" pin (1½" x 110)
 Assembly: BOP lifting beam (DS Unit 0304, ODS Unit 0303)
use "P31" pin (2¼" x 120)
Fig. 26

Rig Up Manual
erection)
5.23 Completion: Setback Bridge (Unit 0200)
 Assembly: Platform DS (Unit 0810)

use pin „P14“ (1 ¼“ x 80)
 Assembly:Platform ODS for Choke Panel (Unit 0822)
use pin ”P13” (1 ¼“ x 75)
 Assembly: Rail DS (Unit 0381, 0382, 0821)
 Assembly: Rail ODS (Unit 0387, 0823)
 Assembly: Lamp holder (Unit 0710, 0713)
DANGER!
Falling parts!
support brackets
For this reason:
railings
NOTE!
Documents
Fig. 27

Rig Up Manual
Stationary Desert Rig 1500 HP Assembly: Mast (down position)
6 Assembly: Mast (down position)

6.1 Assembly: Mast Lower Section (Unit 1400)
6.1.1 Assembly: Mast Lower Section, DS (Unit 1000)
 Use Pin “P37” (4 ½” x 330)
 To securing the main bolt,
use Pin “P12” ( ¾” x300)
 Included raising sheaves Type A and B,
use Pin (50 x 500)
 Included deadline anchor,
use screw “S63-S66 (M30 x 145), hexagonal nut, washer and lock-nut.
 Included support for deadline anchor (Unit 1750 – 1754)
use Pin “P21” (1 ¼” x 90)
 lubricate raising sheaves
NOTE!
Documents
DANGER!
Falling parts!
Unsecured screws may fall to the rig floor.
For this reason:
– All screws must be secured using a self-locking
nut (DIN 985) or Nord-Lock washer (DIN 25201)

Rig Up Manual
Fig. 28

Rig Up Manual
6.1.2 Assembly: Mast Lower Section, ODS (Unit 1010)

 Use Pin “P37” (4 ½” x 330)
 to securing the main bolt,
use Pin “P12” ( ¾” x300)
 included raising sheaves Type A and B,
use Pin (50 x 500)
 lubricate raising sheaves
NOTE!
Documents
Fig. 29

Rig Up Manual
6.1.3 Assembly: Beams & Braces in Mast Lower Section

(Unit 1020, 1025, 1030)
 Assembly: K-Frame (Unit 1020),
use Pin “P35” (2 ½” x 540)
 Assembly: Strut (Unit 1030),
use Pin “P28” (1 3/4” x 90)
 Assembly: Traverse (Unit 1025),
use Pin “P35” (2 ½” x 540)
NOTE!
Documents
Fig. 30

Rig Up Manual
6.2 Positioning: Mast Installation Support (Unit 1930–1933)

 Positioning: Temporary Support Platform for Traveling Block
(Not part of Bentec delivery)
 Positioning: Assembly: Traveling Block and Sling Line Equalizer on the
Support Platform
Fig. 31

Rig Up Manual
6.3 Assembly: Mast Intermediate Section

(Unit 1100, 1110, 1120, 1125, 1130, 1135, 1140)
 Assembly: Intermediate Section DS (Unit 1100),
use pin “P36” (3 1/2” x 195)
 Assembly: Intermediate Section ODS (Unit 1110),
use pin “P36” (3 1/2” x 195)
 Securing the main bold,
use pin “P43” ( ¾” x 315)
 Assembly: Beams (Unit 1120, 1125, 1130),
use pin “P35” (2 ½” x 540)
 Assembly: Braces (Unit 1135, 1140),
use pin “P28” (1 3/4“ x 90)
NOTE!
Documents
Fig. 32

Rig Up Manual
6.4 Assembly: Mast Upper Section

(Unit 1200, 1210, 1220, 1225, 1230, 1235, 1240)
 Assembly: upper section DS (Unit 1200),
use pin “P31“ (2½" x 150)
 Assembly: upper section DS (Unit 1210),
use pin “P31“ (2½" x 150)
 Securing the main bold,
use pin “P43“ ( ¾“ x 315)
 Assembly: Cross member (Unit 1220,1225,1230),
use pin “P35“ (2½" x 540)
 Assembly: Diagonals (Unit 1235, 1240),
use pin “P28“ (1¾" x 90)
NOTE!
Documents
Fig. 33

Rig Up Manual
6.5 Assembly: Mast Top Section

(Unit 1300, 1310, 1320, 1325, 1330, 1335, 1340, 1345, 1350)
 Assembly: top section DS (Unit 1300),
use pin “P31“ (2½" x 150)
 Assembly: top section DS (Unit 1310),
use pin “P31“ (2½" x 150)
 Assembly: Cross member mast rear side (Unit 1320, 1325, 1330), use pin
“P34“ and “P32“ (2½" x 465 und 2 ½” x 270)
 Assembly: Cross member mast front side (Unit 1350),
use pin “P33“ (2½" x 315)
 Assembly: Diagonals (Unit 1335, 1340),
use pin “P28“ (1¾" x 90)
NOTE!
Documents
Fig. 34

Rig Up Manual
6.6 Assembly: Crown (Unit 1500)

 Assembly: Crown (Unit 1500),
use Pin ”P27” (1 ½” x 390)
DANGER!
Falling parts!
support brackets
For this reason:
railings
NOTE!
Fig. 35

Rig Up Manual
6.7 Assembly: Dual Top Drive Rails

(Unit 1400, 1410, 1420, 1450, 1463, 1470, 1477, 1490, 1491)
 Assembly: Threaded consoles (Unit 1450–1463, 1470 - 1477) mounted to
rear mast cross members
use screw ”S57, S59, S61 (M24 x 110), nut and wedge lock washer
 Assembly: Guide rails (Unit 1400, 1410, 1420)
Use pin “P24” (1½” x 105)
 Assembly of lower guide rail including Top Drive
(TD transport frame) after erection
 See also engineering drawing 1078106 Dual Rails
NOTICE!
The threaded consoles (Unit 1450 – 1463, 1470 -
1477) remain on the mast structure after
repositioning
NOTE!
Torque = 450Nm
(450 = 600 x 75%)]
DANGER!
Falling parts!
For this reason:
NOTE!

Rig Up Manual
Fig. 36

Rig Up Manual
6.8 Assembly: Cross-member and safety rope (Unit 1972)

 Assembly: cross-member (Unit 1972),
use pin „P14“ (1" x 75)
 Assembly: safety ropes – 6 items
Fig. 37

Rig Up Manual
6.9 Assembly: Mast Cladding (Unit 1700,1710,1720)
 Assembly: Boarding DWS (Unit 1720),

use pin “P14” (1" x 75)
 Assembly: Boarding DS, ODS (Unit 1700, 1710),
use pin “P13” (1" x 60)
Fig. 38

Rig Up Manual
6.10 Assembly: Safety rope for tower rear (Unit 1970,1971)
 Assembly: Post on K frame at Mast Bottom Section (Unit 1970),

use pin “P16” (1" x 150)
 Assembly: Post on crown frame (Unit 1971),
use pin “P16” (1" x 150)
 Assembly: Safety rope D=10 mm x 39,775 m long,
with turnbuckle M16 and shackle 12 mm
Fig. 39

Rig Up Manual
6.11 Assembly: Pivoting crane on crown (Unit 0801 - 0803)
 Assembly: Pivoting crane (Unit 0801 - 0803),

use Screw “S56, S60, S62” (M24 x 80), hexagon nut and wedge lock washer
DANGER!
Falling parts!
For this reason:
Fig. 40

Rig Up Manual
6.12 Assembly: High Pressure Piping

(Unit 1740, 1741, 4220 – 4222, 4230 – 4232, 4266 – 4274)
 Assembly: Supports (Unit 4266 – 4274),
use Screw (M20 x 70, M20 x 75), hexagon head screw and wedge lock
washer
 Assembly: High Pressure Piping Standpipe
(Unit 4220 – 4222, 4230 – 4232)
 Assembly: High Pressure Hoses 3 ½ ‘’
12 ft and 82 ft
 Install Saddle for Service Loop (Unit 1740, 1741),
use Pin “P26” (1 1/2“ x 330)
DANGER!
Falling parts!
For this reason:
NOTE!
Fig. 41

Rig Up Manual
6.13 Assembly: Cement Piping

(Unit 4261 – 4265, 4237, 4238, 4257 – 4259, 4281, 4282)
 Assembly: Supports (Unit 4237, 4238, 4263, 4264, 4265),
use Screw (M16 x 60, M16 x 80),
hexagon head screw and wedge lock washer
 Assembly: Cement Standpipe
(Unit 4257, 4258, 4259, 4261, 4262)
 Assembly: High Pressure Hoses 2” (Unit 4281, 4282)
16,2 ft and 45 ft
DANGER!
Falling parts!
For this reason:
NOTE!
Fig. 42

Rig Up Manual
6.14 Assembly: Service Platform and ladder ODS (Unit 1800 – 1807, 1810)
 Assembly: Service Platform incl. Rail (Unit 1800 - 1807),
use Pin “P17” (1” x 180)
 Assembly: Ladder for Service Platform (Unit 1810),
use Pin “P13” (1” x 60)
DANGER!
Falling parts!
support brackets
For this reason:
railings
Fig. 43
Rig Up Manual
6.15 Assembly: Platform and ladder inside of the Mast

 Assembly: Platform for Tong Counterweights including Rail (Unit 1860–1867,
1568),
use Pin ”P23“ (1 1/2” x 75)
 Assembly: Ladder and support (Unit 1870 - 1875),
use Screw “S09, S14, S19” (M12 x 50), locknut and shim
use Pin “P13, P14” (1” x 75, 1” x 60)
 Assembly: Platform for Casing Stabbing Board incl. handrail
(Unit 1850 - 1856),
use Pin “P14” (1” x 75)
DANGER!
Falling parts!
For this reason:

Rig Up Manual
Fig. 44

Rig Up Manual
6.16 Assembly: Tong Counter Weight (Unit 1761, 1766)

 use Pin “P14” (1” x 75)
Fig. 45

Rig Up Manual
6.17 Assembly: Mast Platforms & Ladders

 Assembly: 3 Platforms incl. Rail
(Unit 1820 – 1823, 1830 – 1833, 1840 - 1843),
use Pin “P15” (1” x 120)
 Assembly: 4 Ladders (Unit 1880 - 1883),
use Pin “P14“ (1” x 75)
DANGER!
Falling parts!
support brackets
For this reason:
railings
Fig. 46

Rig Up Manual
Fig. 47

Rig Up Manual
6.18 Assembly: Deadline stabilizer

 Assembly: Deadline Stabilizer,
use Screws “S28, S32, S33” (M16 x 70)
use Screw (M16 x 70), Hexagon Nut and Wedge Lock Washer
NOTE!
Torque = 1240 Nm for M30
(1240 = 1650 x 75%)]
DANGER!
Falling parts!
For this reason:
– Use lock nut (DIN 7967) to secure screws and
dead line anchor

Rig Up Manual
Fig. 48

Rig Up Manual
6.19 Assembly: camera bracket and boom for rappelling equipment

 Assembly: Camera bracket (Unit 1890),
use pin “P19“ (1" x 315)
 Assembly: Boom for rappelling safety device (Unit 1892)
use pin “P19“ (1" x 315)
Fig. 49

Rig Up Manual
6.20 Assembly: The ladder on the rear of the mast and Sling Line Adapter
 Assembly: The ladder on the rear of the mast (Unit 1893),
use pin “P14“ (1" x 75)
 Assembly: Sling Line Adapter (Unit 1950, 1951),
use pin “P38“ (5 ¼“ x 400)
Fig. 50

Rig Up Manual
6.21 Assembly: electrical components

NOTE!
Fig. 51

Rig Up Manual
6.22 Assembly: Drill line stabilization hanger

 Assembly: Beam (Unit 1920,1921),
use Pin “P45“ (1” x 240)
 Assembly: Beam (Unit 1922,1923),

use Pin “P45“ (1” x 240)
 Assembly: Drill line stabilization,
see Drawing Fast-Line-Guide 1080297
NOTE!
Documents
Fig. 52

Rig Up Manual
6.23 Assembly: Wire Lines and Deflection Rollers

 Assembly: Hang off Line for Traveling Block under Crown
(Pad Eye Nr.:1500-07-WLL 35t)
 Assembly: Deflection Roller for Rig Floor Winch (Pos. 35) on Top Section
(Top traverse in the front side of the mast)
(Pad Eye Nr.:1350-01-WLL 12t , 1350-03-WLL 12t)
 Assembly: Deflection Roller for Man Riding Winch (Pos. 36) on Top Section
(Top traverse in the front side of the mast)
(Pad Eye Nr.:1350-02-WLL 12t)
 Assembly: Deflection Roller for Tong Counterweights on Top Section (inside
Mast)
(Pad Eye Nr.: 1300-03-WLL12t , 1300-04-WLL12t)
(Pad Eye Nr.: 1310-03-WLL12t , 1310-04-WLL12t)
 Assembly: Wire Rope for Rig Floor Winches
 Assembly: Wire Rope for Man Riding Winch
 Assembly: Wire Rope for Tong Counterweights
NOTE!
Documents
NOTE!

Rig Up Manual
Fig. 53

Rig Up Manual
Stationary Desert Rig 1500 HP Assembly raising lines and drill lines
7 Assembly raising lines and drill lines
7.1 Assembly: Drill Line

 Positioning: Drill line reel according to rig layout
 Assembly: Reeve Drill line according to reeve diagram for drill line without drill
line stabilization (Fastline Guide)
NOTE!
Documents
NOTE!
See documents:
 Bentec Drawing 0-98.15-1071922,
Reeving Drilling Line
 Technical Manual Drawworks
 Technical Manual Dead Line Stabilizer
 Technical Manual Deadline Anchor
 Technical Manual Traveling Block
 Technical Manual Drill Line Reel
 Technical Manual Crown Block
Fig. 54

Rig Up Manual
3
6
2
1
Fig. 55 (Except from Bentec drawing 1071922)
1 Deadline Anchor 2 Drilling Line

3 Sheaves on Crown 4 Cluster sheaves on Crown
5 Fastline sheave on Crown 6 Cluster sheaves Traveling Block

Rig Up Manual
7.2 Assembly: Sling Line

Install Sling Line per Reeving Diagram for Sling Line;
use the Sling Line Adapter (Unit 1950, 1951) to connect Sling Line to Mast with
Pin (5 ¼” x 410).
NOTE!
See documents:
 Bentec Drawing 0-98.15-1071716,
Reeving Diagram
 Technical Manual Sling Line Equalizer
Fig. 56
Fig. 57

Rig Up Manual
7.3 Assembly: Blocking Plate

 Assembly: Blocking Plates (8 pcs; right & left version)
 Safe with Clips
Fig. 58

Rig Up Manual
7.4 Control: before Mast raising

 All installations (units and components) are performed correctly?
 Are the screws (Drawworks; Dead Line Anchor and Mast Shoes) fixed with
tightened torque?
 All sheaves are greased / lubricated?
 Are still loose parts in the mast (dropped objects)?
 Check the installation of the Drill- and Sling Line, rope position.
 Function test: Drillometer and Dead Line Anchor
 Watch the weather forecast, no RIG UP possible at wind load of more than
w=16.5 m/s
 Is the hazardous area evacuated?
 Control free track of the ropes. Prevent entanglement of ropes at mounting
buck.

Rig Up Manual
Stationary Desert Rig 1500 HP Mast raising
8 Mast raising
8.1 Mast raising up to approx. 5,5 degree

 Raise mast slowly by reeling in on Drawworks to approx. 5,5 degree
Hookload:ca.200t (included Top Drive)
 Remove the Mast Installation Supports (Unit 1930 – 1933)
Fig. 59

Rig Up Manual
8.2 Assembly: Racking Board

8.2.1 Positioning: Mast Installation Supports (Unit 1934, 1935)
51
372
6163
Fig. 60

Rig Up Manual
8.2.2 Positioning: Racking Board with installation Skid
DANGER!
Falling parts!
support brackets
For this reason:
railings
 Positioning: Racking Board with installation Skid (Unit 1656) under the Mast in
assembly position.
Fig. 61

Rig Up Manual
8.2.3 Assembly: Racking Board to Mast

 Lift the complete Racking Board in Position and
fix with Pin “P24“ (1 ½” x 105)
 Assembly: Support Beams (DS Unit 1624, ODS Unit 1625),
use Pin “P24“ (1 ½” x 105)
Fig. 62

Rig Up Manual
8.2.4 Disassembly: Installation Skid

 Remove the Installation Skid (Unit 1656),
 Remove Pin “P42“ (1” x 105) for fixing Wind Panel on Skid
Fig. 63

Rig Up Manual
8.3 Mast raising up to approx. 86,5 degree

 Use drawworks to raise mast slowly to about 86.5 degrees.
Hookload: ca. 215 t (incl. Top Drive)
 Insert rear pin into lower mast section
use pin “P46“ (4 ½” x 435)
 Disassembly: Locking plates

Rig Up Manual
Fig. 64

Rig Up Manual
Caution!
 The Deflection Sheave at the A-Frame Bridge must run along
horizontal with the Drill Line. There is no diagonal pull
permitted. Stop Mast raising, when the sheave is not moving
horizontal.
 The Drill Line runs during the erection out of the sheave
(groove). At the rig down must be ensured in, that the drill line
meets the groove of the sheave.
Fig. 65

Rig Up Manual
8.4 Mast raising up to 90 degree

 Raise mast slowly by reeling in on Drawworks
to approx. 90 degree
Hookload: ca. 50 t (incl. Top Drive)
 Insert the upper Pins in the Front Mast Supports,
use Pin “P46“ (4 ½” x 435)
Fig. 66

Rig Up Manual
8.5 Raising Drawworks Bridge

 Disassembly: Pin (2 units) ”P34” (2½” x 150)
upper pin of drill line sheave (Unit 0221,0222)
 Fold sheave with frame downward
 Disassembly: Pin “P26“ (2" x 135)
Connecting pin for front drawworks bridge and rear support of drawworks
support
 Use drawworks and travelling block to lower raising cable; remove cable
loops from sheaves of A-frame and place onto sheaves below on the front
drawworks bridge
Fig. 67(Substructure shown withoute doghouse )

Rig Up Manual
8.6 Raising Drawworks Bridge up to Rig floor

 use the drawworks to hoist the drawworks bridge slowly to the elevation of
the rig's floor.
Hookload: ca. 75 t
 Assembly: Drawworks bridge connection (Unit 0233, 0234) with rear A-frame
leg
use pin “P40” (3½” x 285)
 Use the travelling block and the compensation disk to lower the raising cable
and remove it; the 10 m long ropes on the rear of the mast remain on the
mast.
Fig. 68

Rig Up Manual
Stationary Desert Rig 1500 HP Assembly Substructure Part 2 and
Equipment
9 Assembly Substructure Part 2 and Equipment
9.1 Assembly: Platforms & Stairs

 Assembly: Stairs on drillers side at Doghouse Frame Platform (Unit 0330 –
0350, 0740 - 0750),
use Pin ”P07” (1” x 95)
 Positioning: Platform for Stairs DWS (Unit 0431 - 0435)
 Assembly: Stairs DWS (Unit 0450 – 0456, 0440 - 0444),
use Pin “P07“ (1” x 95)
Fig. 69

Rig Up Manual
Equipment
9.2 Assembly: Platform & Handrails

 Assembly: Platform on driller side (Unit 0620),
 Assembly: Handrails DS site (Unit 0391, 0392)
 Assembly: Handrails V-Door side
(Unit 0383 – 0386, 0820, 0824),
 Assembly: Lamp bracket (Unit 0711, 0712)
 Assembly: Timber plank in setback area
NOTE!
Documents
DANGER!
Falling parts!
support brackets
For this reason:
railings

Rig Up Manual
Equipment
Fig. 70

Rig Up Manual
Equipment
9.3 Completion: Drill line stabilization

 Assembly: Fastline Guide
 Assembly: Drill line
Fig. 71

Rig Up Manual
Equipment
9.4 Assembly: Platform & Stairs

 Assembly: Stairs ODS Shaker Tank (Unit 0520 - 0530),
use Pin “P07” (1” x 95)
 Assembly: Stairs ODS Trip Tank (Unit 0500 – 0504),
use Pin “P07” (1” x 95)
 Assembly: Pipe Skid (Unit 0290),
use Pin “P10” (1” x 130)
Fig. 72

Rig Up Manual
Equipment
9.5 Assembly: Rotary Table

 Assembly: Place rotary table incl. drive into stop blocks.
 Assembly: Air channel from motor to fan (Unit 0640 – 0643),
use screw “S17, S37, S60“ (M16 x 50), Hexagon Head Screw and Wedge
Lock Washer
NOTE!
Fig. 73

Rig Up Manual
Equipment
9.6 Assembly: Drill Floor Panel (Unit 0211-0214)

 Assembly: Drill Floor Panels around the Rotary Table
Fig. 74

Rig Up Manual
Equipment
9.7 Assembly: Hydraulic Cathead & Ezy Torqu (Unit 0630)

 Assembly: Hydraulic Cathead (2x),
use Pin “P22” (1 ½” x 405)
 Assembly: Ezy Torque incl. clamp (Unit 0630),

use Pin “P22” (1 ½” x 405)
NOTE!
NOTICE!
This assembly step may be performed prior to
erecting the mast.
Fig. 75

Rig Up Manual
Equipment
9.8 Assembly: Casing Stabbing Board (Pos. 43)
 Completion: Casing Stabbing Board with the 3 mast supports

use Screw “S39” (M20 x 40) and Wedge Lock Washer
 Assembly: Complete Casing Stabbing Board to the Mast,
use Pin “P15” (1” x 120)
NOTE!

Rig Up Manual
Equipment
Fig. 76

Rig Up Manual
Equipment
9.9 Assembly: Drillerkabine, Protection Frame, Winches, Tong Post
 Positioning: Driller Cabin with crane on Rig Floor, pull Cabin with chain hoist
to final position
 Assembly: Rig Floor Winches (2x) and Manriding Winch with Support (Pos.
35, 36),
use Pin “P13” (1 ¼ ” x 75)
 Assembly: Protection Frame (Unit 0700 - 0703) in front of Driller Cabin
 Assembly : Tong Post (Unit 0600, 0601)
use Pin “P04” (1 ” x 75)
NOTE!
Fig. 77

Rig Up Manual
Equipment
9.10 Assembly: Top Drive TD-500-HT

 Assembly: Top drive incl. the guide rail lower part (Unit 1430) and the L-
transport frame (Unit 1440), the lifting eyes (Unit 1495, 1496), the rail
stopper (Unit(1480, 1481) and the threaded consoles (Unit 1492,1493) to be
mounted to the rear mast cross beam
use "P24" pin (1½” x 105)
NOTE!
Torque = 450Nm
(450 = 600 x 75%)]
NOTE!
DANGER!
Falling parts!
For this reason:

Rig Up Manual
Equipment
Fig. 78

Rig Up Manual
Equipment
9.11 Disassembly: Transportation Kit

 Disassembly: Lifting Bracket (Unit 1495, 1496)
 Assembly: Connect Top Drive to Traveling Block
 Disassembly: Rail Stopper from Transportation Skid (Unit 1480, 1481)
 Disassembly: the L-Transport-Skid for Top Drive (Unit 1440)
NOTE!
Fig. 79

Rig Up Manual
Equipment
9.12 Assembly: Drill Floor Equipment

 Assembly: Iron Roughneck
 Positioning: Yellow Pads
NOTE!
Documents
NOTE!
Fig. 80

Rig Up Manual
Equipment
9.13 Assembly: BOP Service Platform & BOP Trolly

 Assembly: BOP Service Platform (Unit 0552 – 0568),
use Pin
“P03” (1” x 70),
“P06” (1” x 90),
“P09” (1” x 110)
 Assembly: BOP Trolly, use the BOP Handling transportation skid (Unit 0301,
0302).
 Secure the BOP Trolley Beams with stopper pins (D=20mm) at the end.
NOTE!
Fig. 81

Rig Up Manual
Equipment
9.14 Assembly: Belly Board (Unit 1900 – 1912)

 Assembly: Belly Boad (Unit 1900 – 1912),
use Pin “P24” (1 ½” x 105)
Fig. 82

Rig Up Manual
Equipment
9.15 Positioning: Catwalk parts (Unit 0400, 0410, 0411)

 Disassembly: For operation the front extensions of the base boxes (Unit
0003, 0004) can be disassembled.
Fig. 83

Rig Up Manual
Equipment
9.16 Assembly: Pipe Ramp

 Assembly: Pipe Ramp (Unit 0370 – 0373)
 Assembly: Hinged protection door (Unit 0510 - 0513),
use Pin “P11” (1” x 145)
Fig. 84

Rig Up Manual
Equipment
9.17 Drilling without Top Drive

 Disassembly: Remove the lower parts of the guide rails
(Unit 1430)
 Assembly: Deflector for Traveling Block (Unit 1431, 1432),
use existing Pin
See also engineering drawing 0-61.57-1086640
Deflector for Block (Operation without Top Drive)
Fig. 85

Rig Up Manual
Stationary Desert Rig 1500 HP Assembly: Mud tank system
10 Assembly: Mud tank system

10.1 Positioning: Mud tanks
 Positioning: subsequent unit see drawing 1084256
 Connect unit and spacer
Unit: Description:
2011 Trip tank / Mud gas separator skid
2100 Shaker tank
2400 Suction tank
2600 Charge pump skid
4253 Ground manifold
2800 Reserve tank 1
2969 Mixing unit
3000 Reserve tank 2
3200 Reserve tank 3
3400 Reserve tank 4
3600 Reserve tank 5

Rig Up Manual
10.2 Completion: Mud return line

The single units of mud return line are shown in drawing 1076236. Assembly
according to following sequence:
 Unit 2001 to 2003 couchant mast position
 Unit 2005 after mast raising and positioning of trip tank / mud gas separator
skid
 Unit 2006 and 2007 after positioning shaker tank
10.3 Completion: Trip tank / Mud gas separator skid

The single units of trip tank / mud gas separator skid are shown in drawing
1080604. Assembly according to following sequence:
 Trip tank platform, unit 2019 including handrail unit 2013 to 2018
 Ladder to trip tank platform, unit 2020
 Mud gas separator inlet, unit 2024 including support 2036 and unit 37
 Mud gas separator outlet spool 3, unit 2027
 Lamp support, unit 4005
 Assemble Trip Tank-Discharge pipe according to drawing 1076237, Unit 4400
to 4404
10.4 Completion: Shaker tank

The single unit and assemblies are shown in drawing 1076239. Assembly is
shown in the following drawings:
 General Arrangement Equipment, drawing 1076496
 Assembly for shaker tank – platforms with stairs and handrails drawing
1076507
 Piping interface – shaker tank – trip tank, drawing 1076510
 System header box, drawing 1076508
 Piping interface – shaker tank – suction tank, drawing 1076509
10.5 Completion: Suction tank

 General arrangement equipment, drawing 1078414
 General arrangement handrails and platform from suction tank to reserve tank
No 1, drawing 1078381
 General arrangement piping, drawing 1079672

Rig Up Manual
10.6 Completion: Charge pump skid

 Walkway to mud pumps assembly, drawing 1079086
 LP-pipe for charge pump skid, drawing 1077842
10.7 Completion: High pressure system

 HP-Line Mast, drawing 1078239
 Relief line and pressure relief valve, drawing 1079200
 Assembly ground manifold, drawing 1079199
 Cement standpipe, drawing 1079469
 HP-Line Pipe-Skid, drawing 1079201
10.8 Completion: Reserve tank 1

 General arrangement handrails & platform from reserve tank No 1 to 2,
drawing 1078421
10.9 Completion: Mixing unit


Rig Up Manual

drawing 1083307

drawing 1083944

drawing 1083502

drawing 1084041

Rig Up Manual
Stationary Desert Rig 1500 HP Contact
11 Contact
Deilmannstraße 1
48455 Bad Bentheim
Germany
Phone: +49 (0)5922 7280

Fax: +49 5922 72457
info@bentec.com
www.bentec.com
Technical Equipment Support Hotline: +49 5922 444

service@bentec.com
Bentec Russia, Tyumen Bentec Russia Representation Office, Moscow
LLC Bentec 1. Kasatschij per. 7

2 km from Stary Tobolsky Trakt 8 a 119017 Moscow
625014 Tyumen Russia
Russia
Phone: +7495 2344 238 or 239
Phone: +7 3452 6839 00 Fax: +7 495 2344 240
Technical Equipment Support Hotline: e-mail: Moscow@bentec.com
+7 922 0076554
Fax: +7 3452 68 3926
IDTEC Sultanate of Oman, Muscat Main Office IDTEC Sultanate of Oman,

Nizwa Industrial Estate
IDTEC International Drilling Technology Co. L.L.C. IDTEC International Drilling Technology Co. L.L.C.
18th November Road Athaiba Villa No. 449 Public Establishments for Industrial Estates
P.O. Box 12 78 Plot No. 331 – 334 & 338 – 340
Al Kuwair Postal Code 133 Road No. 3 & 18
Sultanate of Oman Taimsa, Nizwa 611
Sultanate of Oman
Phone: +968 2449 4367
Fax: +968 2449 4359 Phone: +968 25 449 197
e-mail: mick@idtecoman.com Fax: +968 25 449 449
Web: www.idtecoman.com e-mail: mick@idtecoman.com
Web: www.idtecoman.com
Table of Content
Serial number:
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Rig Up Manual
Stationary Desert Rig 1500 HP Contact

TM 0000 Rig Up Manual en Rev00

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Bentec GmbH Drilling Oilfield Systems

Deilmannstraße 1, D- 48455 Bad Bentheim

BENTEC Classification No:

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00

Mast, Substructure, Mud Tank

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 1 / 131

©Bentec GmbH Drilling & Oilfield Systems

Prepared by: Schlosser

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 2 / 131

3 Technical data ..................................................................................... 23

4 General Rig up Procedures ................................................................ 24

5 Assembly substructure (before Mast erection) ................................ 30

5.15 Assembly: A-Frame Bridge (Unit 0220) ................................ 49

6 Assembly: Mast (down position) ....................................................... 58

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 4 / 131

7 Assembly raising lines and drill lines ............................................... 89

8 Mast raising ......................................................................................... 94

9 Assembly Substructure Part 2 and Equipment .............................. 105

10 Assembly: Mud tank system ............................................................ 125

10.7 Completion: High pressure system .................................... 127

11 Contact ............................................................................................... 129

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 6 / 131

1.1 General information for this manual

Pipes and connections are shown in the P & ID's

Rig Up : Followed to all steps according to instructions

DATE NAME COMPANY SIGNATURE

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 7 / 131

side name abbreviation

A V-Door Side VDS

C DrawWorks Side DWS

D Off Drilles Side ODS

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 8 / 131

API American Petroleum Institute

Deutsches Institut für Normung (German

International Organization for

PSA Personal Protective Equipment

PSI Pounds per Square Inch

°C Temperature in degrees Celsius

kg/l kilogram per Liter (density)

American short ton (weight) 1 ton = 8899 kN

N/mm² Newton’s per square millimeter

dm³ Cubic decimeters (volume)

ft lbs Foot pounds (torque)

min Minute (time)

bar Bar (pressure)

lbs pound (lbs, lb = 0.4535 kg)

gpm Gallons per minute (flow volume)

l/min Volume flow

ODS Off Driller Side

DWS Drawworks Side

VDS V-Door Side

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 10 / 131

1.3 Safety and Warning signs

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 11 / 131

1.4 Warranty and liability

The manufacturer assumes no liability for damages due to:

We reserve the right of technical changes in the context of product development

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 12 / 131

1.6 After sales service / Spare Parts

We require the following information for queries:

Spare parts are to be acquired via a contractual dealer or the manufacturer.

RU_Stationary Desert Rig 1500 HP_DR 533_EN_REV00 13 / 131

2.1 General Safety Instructions