Loop Scanner QGLF 111

Manual
 Use of DANGER, WARNING, CAUTION, and NOTE
This publication includes, DANGER, WARNING, CAUTION, and NOTE information where appropriate to point out safety
related or other important information.
DANGER Hazards which could result in severe personal injury or death
WARNING Hazards which could result in personal injury
CAUTION Hazards which could result in equipment or property damage
NOTE Alerts user to pertinent facts and conditions
Although DANGER and WARNING hazards are related to personal injury, and CAUTION hazards are associated with
equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational
conditions, result in degraded process performance leading to personal injury or death. Therefore, comply fully with all
DANGER, WARNING, and CAUTION notices.

TRADEMARKS

NOTICE
The information in this document is subject to change without notice and should not be construed as a commitment by
ABB Automation Products AB. ABB Automation Products AB assumes no responsibility for any errors that may appear in this
document.
In no event shall ABB Automation Products AB be liable for direct, indirect, special, incidental or consequential damages of
any nature or kind arising from the use of this document, nor shall ABB Automation Products AB be liable for incidental or
consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without ABB Automation Products AB’s written permission,
and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.
The software described in this document is furnished under a license and may be used, copied, or disclosed only in accordance
with the terms of such license.

CE-marking
Loop Scanner QGLF 111 fulfills the requirements as stated in the EMC Directive 89/336/EEC and in the Low Voltage Directive
73/23/EEC, provided that the installation is carried out in accordance with the instructions in Chapter 3 - Installation, included
in this manual.
NOTE
A laser diode is included in the Loop Scanner QGLF 111 as an alignment aid. The laser light is harmless for the eye. The loop
scanner fulfills the requirements for class 1 laser, as stated in the standards IEC 825-1 and CFR 1040.10.

Copyright  ABB Automation Products AB, 2000.

3BSE001264/B

Template: 3BSE001286/D

3BSE010850R0101
 Loop Scanner QGLF 111, Manual
Table of Contents

TABLE OF CONTENTS
Chapter 1 - Introduction
1.1 General..................................................................................................................... 1-1
1.2 Function and design ................................................................................................. 1-2
1.3 Related documents................................................................................................... 1-2

Chapter 2 - Description
2.1 Principle of the loop scanner ................................................................................... 2-1
2.2 Technical data .......................................................................................................... 2-2
2.3 Design ...................................................................................................................... 2-3
2.4 Function ................................................................................................................... 2-4
2.5 Reference and material pulse outputs ...................................................................... 2-6
2.6 Temperature range ................................................................................................... 2-7
2.7 Strappings ................................................................................................................ 2-7
2.8 Potentiometers ......................................................................................................... 2-8
2.9 QGLF 111 as a spare part for older loop scanner models ....................................... 2-9

Chapter 3 - Installation
3.1 General..................................................................................................................... 3-1
3.2 Safety instructions.................................................................................................... 3-1
3.2.1 Personnel safety ...................................................................................... 3-1
3.2.2 Equipment safety .................................................................................... 3-1
3.3 Delivery check ......................................................................................................... 3-2
3.4 Storage environment ................................................................................................ 3-2
3.5 Mechanical installation ............................................................................................ 3-3
3.6 Protective box .......................................................................................................... 3-4
3.7 Electrical connection................................................................................................ 3-5
3.8 Connecting QGLF 111 as a spare part for older loop scanner models .................... 3-5
3.8.1 Signal cable connection according to the diagram for QGLF 108 ......... 3-6
3.8.2 Signal cable connection according to the diagram for QGLF 110 ......... 3-6

Chapter 4 - Commissioning
4.1 General..................................................................................................................... 4-1
4.2 Aids.......................................................................................................................... 4-1
4.3 Steps prior to connection of the supply voltage to the transducer ........................... 4-1
4.3.1 Connection check.................................................................................... 4-1
4.3.2 Check on strappings................................................................................ 4-1
4.3.3 Removing the fan cover .......................................................................... 4-1
4.4 Checking the direction of rotation ........................................................................... 4-2
4.5 Checking the alignment ........................................................................................... 4-2
4.6 Function check......................................................................................................... 4-2
4.6.1 Reference pulses ..................................................................................... 4-2
4.6.2 Measurement pulses................................................................................ 4-2

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Loop Scanner QGLF 111, Manual
Table of Contents

CONTENTS (continued)
4.6.3 Position signal ......................................................................................... 4-2
4.6.4 TEST function ......................................................................................... 4-2
4.7 Other measures......................................................................................................... 4-3
4.7.1 Modification of working range ............................................................... 4-3
4.7.2 Adjusting the detection threshold............................................................ 4-3

Chapter 5 - Maintenance
5.1 General ..................................................................................................................... 5-1
5.2 Motor........................................................................................................................ 5-1
5.3 Cleaning ................................................................................................................... 5-1
5.4 Replacing the circuit board ...................................................................................... 5-1
5.5 Replacing the protective glass.................................................................................. 5-1
5.6 Spare parts................................................................................................................ 5-2

Chapter 6 - Fault tracing

6.1 General ..................................................................................................................... 6-1
6.2 Fault tracing procedure ............................................................................................ 6-1
6.3 Initiating fault tracing............................................................................................... 6-1
6.4 Checking the reference pulses.................................................................................. 6-2
6.5 Checking the measurement pulses ........................................................................... 6-3
6.6 Check in cases of incorrect indications or disrupted function ................................. 6-4

Appendix A - Drawings
A.1 QGLF 111, Dimension drawing, 3BSE008377D0064, rev. - ................................. A-1
A.2 QGLF 111, Assembly drawing, 3BSE008377D0003, page 1 of 2, rev. C.............. A-2
A.3 QGLF 111, Assembly drawing, 3BSE008377D0003, page 2 of 2, rev. C.............. A-3
A.4 QGLF 110A Loop Scanner Board,
Arrangement drawing, 3BSE007975D4, rev. A...................................................... A-4
A.5 QGLF 111A Loop Scanner Board,
Circuit diagram, 3BSE007975D0002, page 2 of 6, rev. - ....................................... A-5
A.6 QGLF 111A Loop Scanner Board,
Circuit diagram, 3BSE007975D0002, page 3 of 6, rev. - ....................................... A-6
A.7 QGLF 111A Loop Scanner Board,
Circuit diagram, 3BSE007975D0002, page 4 of 6, rev. - ....................................... A-7
A.8 QGLF 111A Loop Scanner Board,
Circuit diagram, 3BSE007975D0002, page 5 of 6, rev. - ....................................... A-8
A.9 QGLF 111A Loop Scanner Board,
Circuit diagram, 3BSE007975D0002, page 6 of 6, rev. - ....................................... A-9
A.10 Protective glass, Component specification, 3BSE000682, rev. A......................... A-10
A.11 QGLF 111, Connection diagram (normal), 3BSE011015, rev. A......................... A-11
A.12 QGLF 111, Connection diagram
(QGLF 111 as a spare part for QGLF 108), 3BSE011016, rev. - ......................... A-12
A.13 QGLF 111, Connection diagram
(QGLF 111 as a spare part for QGLF 110), 3BSE011017, rev. - ......................... A-13

ii 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Table of Contents

ILLUSTRATIONS
Figure 1-1. Loop Scanner QGLF 111 ............................................................................. 1-2

Figure 2-1. Principles of the loop controller ................................................................... 2-1

Figure 2-2. Block diagram .............................................................................................. 2-4
Figure 2-3. Pulse discrimination principle ...................................................................... 2-5
Figure 2-4. Reference and material pulses ...................................................................... 2-6

Figure 3-1. Permissible air temperature/humidity limits for

storage of electronic equipment.................................................................... 3-2
Figure 3-2. Example of protective box............................................................................ 3-4

Figure 6-1. Checking the reference pulses ...................................................................... 6-2

Figure 6-2. Checking the measurement pulses................................................................ 6-3

3BSE010850R0201 iii
Loop Scanner QGLF 111, Manual
Table of Contents

TABLES
Table 2-1. Technical data for QGLF 111 ....................................................................... 2-2
Table 2-2. Temperature ranges of the transducer ........................................................... 2-7
Table 2-3. Selection of temperature range ..................................................................... 2-7
Table 2-4. Selection of threshold ................................................................................... 2-8
Table 2-5. Connection of the laser diode ....................................................................... 2-8

Table 5-1. Spare parts..................................................................................................... 5-2

iv 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 1.1 General

Chapter 1 Introduction

1.1 General
This manual describes the ABB Loop Scanner QGLF 111.
The purpose of this manual is to describe the general function and design of the loop scanner
and also to be a guidance at installation, commissioning, preventive maintenance and fault
tracing.
This manual is divided as follows:

Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6

Introduction Description Installation Commissioning Maintenance Fault tracing

General Principle of the General General General General

loop scanner

Function and Technical data Safety Aids Motor Fault tracing

design instructions procedure

Related Design Delivery check Steps prior to Cleaning Initiating fault

documents connection of the tracing
supply voltage

Function Storage Checking the Replacing the Checking the

environment direction of circuit board reference
rotation pulses

Reference and Mechanical Checking the Replacing the Checking the

material pulse installation alignment protective glass measurement
outputs pulses

Temperature Protective box Function check Spare parts Check in cases

range of incorrect
indications or
disrupted
function
Strappings Electrical Other measures
connection

Potentiometers Connecting
QGLF 111 as
a spare part

QGLF 111 as
a spare part

3BSE010850R0201 1-1
Loop Scanner QGLF 111, Manual
Chapter 1 Introduction

1.2 Function and design

The Loop Scanner QGLF 111 is specially designed as a position transducer for loop control in
hot rolling mills for wire, rod and profile materials. It can also be used for position-scanning in
other applications under the condition that the temperature of the object is sufficiently high in
relation to the background. QGLF 111 not only scans position, but the temperature of the
material as well.
The main parts of the transducer are an induction motor and a transducer housing which
contains optical and electronic equipment. The transducer is extremely robust, enabling it to
withstand the effects of a rolling mill environment.
A complete system for monitoring position and material temperature consists of a scanner unit
and an electronic unit for processing the signals. In the automatic control system incorporating
an ABB RMC200 or similar, the electronic unit consists of a DSDP 161 signal processing board
which is integrated into the RMC200 system. A separate electronic unit, type QGLA 111, is
used for other automatic control systems.

Figure 1-1. Loop Scanner QGLF 111

1.3 Related documents

The information published in this manual can be complemented by manuals and
descriptions for the DSDP 161, QGLA 111 and the RMC200 system.

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 Loop Scanner QGLF 111, Manual
Section 2.1 Principle of the loop scanner

Chapter 2 Description

2.1 Principle of the loop scanner

The Loop Scanner QGLF 111 contains a photo diode placed in the centre of a rotating lens drum
which is operated by an induction motor. When a lens passes between the heat-radiating object
to be measured and the photo diode, the light from the object is focused onto a point which
moves in an optical axis over the photo diode. In the instant the centre of the lens passes the line
between the photo diode and the object, the focused light falls on the diode which converts the
light into an electrical pulse.
The time between the measurement pulse and a reference pulse which is generated when the
lens drum passes a specific position once per revolution, is the angular measurement of the
position of the material. By measuring the level of the pulse, the temperature of the material can
be determined.
The number of revolutions of the motor determines the scanning frequency which is four times
the mains frequency. With a mains frequency of 50 Hz, a field of view passes an object to be
measured at an interval of 5 ms. Measurement pulses and reference pulses are amplified by an
amplifier with differential output connected to the electronic unit.
One example of where this can be put to use is loop control in a rolling mill, see figure 2-1. The
high demands imposed on hot-rolled material do not permit any stretching of the material loop
between the roll stands. The size of this loop must therefore be regulated. The loop scanner
indicates the position, and the measurement signal is used to regulate the speed of the pair of
rolls which determine the position of the loop.

Control Control
Loop ref. circuit
circuit

TG

M
Loop
scanner

Figure 2-1. Principles of the loop controller

3BSE010850R0201 2-1
Loop Scanner QGLF 111, Manual
Chapter 2 Description

2.2 Technical data

Table 2-1. Technical data for QGLF 111

Type Data
Scanning range ± 22.5°
Scanning direction Optional
Range of vision Approx. 20 mm at 1 m distance
Scanning frequency 200 Hz
Position repeatability ± 0.1°
Range of spectral 0.9 - 1.6 µm
sensitivity
Operating range Position scanning 350 - 1300 °C
Temperature measurement 450 - 1200 °C
Supply voltage to
operating motor (1)
D-coupling 3×185-290 V, 45-65 Hz, 0.5 A
Power consumption approx. 0.1 kW
Y-coupling 3×320-500 V, 45-65 Hz, 0.3 A
Power consumption approx. 0.1 kW
Supply to electronics 24 V DC (18 V - 32 V), 250 mA
Output signals (all are
short-circuit protected)
Material pulse (MEAS) 24 V differential output, output impedance 200 Ω
Reference pulse (REF) 24 V differential output, output impedance 200 Ω
Temperature signal (LEVEL) Analogue 4- 20 mA
Input signals
Test signal (TESTL) 24 V, input impedance 12 kΩ
Threshold level (MINTHR) Analogue 0-20 mA, input impedance 140 Ω
Electrical interference Complies with norms for CE-marking
resistance
Ambient temperature 0 - 70 °C
Degree of protection IP 53 according to IEC529
Laser safety Class 1, according to IEC 825-1
(1) N.B. The motor is an induction motor intended for undervoltage operation.
The rated voltage of the motor is 500 V.

2-2 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 2.3 Design

2.3 Design
The optical system and electronics of the transducer are protected by a compact and splashproof
housing of light cast metal which is screwed to the flange of the operating motor. The motor and
its housing are then attached to a mounting plate, and can be rotated in this. In this way, the
optical axis of the transducer can easily be set in the desired direction.
The lens drum, which contains four lenses, is mounted on the motor shaft with a centre screw
and locked with a stop screw. Inside the lens drum there are two angles which act as reflectors
when the built-in test function is activated.
On one side of the transducer housing a window channels light from the object being measured
onto the lens drum.
All electronics are grouped on a circuit board in the transducer housing and connected via a
sealed chassis connector on the outside of the housing. Apart from electronics, the circuit board
also contains a photo diode, a laser diode and an optical reference pulse sensor. The laser diode
is used as an alignment aid.
The photo diode and laser diode are mounted in a holder on the underside of the circuit board. A
mirror in the holder reflects the light from the material to the photo diode, and the light from the
laser diode out through the window of the transducer.
The reference pulse sensor consists of a LED and a photo detector, mounted on the underside of
the board, on each side of the lens drum. This functions as an optical switch which detects a
narrow slot in the lens drum.
The circuit board can be reached through a cover with an O-ring, mounted on the transducer
housing by means of four screws.

3BSE010850R0201 2-3
Loop Scanner QGLF 111, Manual
Chapter 2 Description

2.4 Function

TEST

P Temp LEVEL
Peak
Signal
Detector Amplifier
Test
LED
T MINTHR

Laser
INTTHR

Max(P,T) 30%
PD
Pulse MEAS
Forming
Ref
Sensor Pulse REF
Forming
Figure 2-2. Block diagram
An optical reference sensor placed next to the outside of the lens drum senses a narrow slot
machined in the wheel and generates one reference pulse per motor revolution, which after
amplification is connected to an evaluation unit. The time between the reference pulses is
20 ms at 50 Hz mains frequency. The evaluation unit converts the time difference between the
reference pulses (REF) and material pulses (MEAS) to an angular value in digital form which
states the position of the object within the area being measured.
The photo diode (PD) in the centre of the lens drum is connected to an amplifier equipped with
a level discriminator for automatic interference suppression. The discriminator threshold has a
minimum level (min. threshold), which is adjusted so that it always exceeds the interference
level from the surrounding light. The minimum threshold (T) can be set using the potentiometer
on the transducer circuit board (internal threshold) or via an analogue input terminal which is
connected to the evaluation unit (external threshold). A strapping is used for selecting between
the internal and external thresholds.
The automatic interference suppression functions as follows:
When hot material is within the field of vision of the transducer, the discriminator threshold
level is automatically regulated to approximately 30% of the peak value (P) of the strongest
signals from the photo diode. The threshold level cannot fall below the minimum threshold
level.

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 Loop Scanner QGLF 111, Manual
Section 2.4 Function

Detection threshold Interference pulses with an amplitude smaller

proportional to than 30% of signal pulses do not reach the
Signal pulses signal amplitude detection threshold and are not detected

Basic threshold

Signal from
photo diode
Pulses smaller than
the basic threshold
are not detected

Output signal
MF+B+
Figure 2-3. Pulse discrimination principle
The signal level of the measurement pulse corresponds to the temperature of the rolled material.
A temperature signal (LEVEL) is formed by amplification of the peak value of the
measurement pulse (P). The signal LEVEL is not a linear temperature signal. Temperature
calculation is carried out in the evaluation unit connected to the transducer.
The transducer can be checked by means of a built-in test function which can be activated when
there is no material within the range of view. A light emitting diode (test LED) situated on the
circuit board can be activated by the TEST signal input. The light from the LED is reflected
against the photo diode via reflectors in the rotating lens drum and generates two pulses per
revolution, which correspond to the pulses from the hot material.
The mechanical alignment of the transducer is simplified by a built-in laser diode which works
as a directional aid. The laser sight is connected by means of a strapping and is activated via the
TEST signal input. The light from the laser can be seen as a red line along the scanning field of
the transducer. The line is in the centre of the field of view of the transducer.

WARNING
The laser diode must not be activated when the transducer motor is not in
operation, since the light from the laser will then exceed the limit for a
class 1 laser.

NOTE
The electronic units DSDP 161 and QGLA 111 contain a pre-set safety catch
which prevents TEST from being inappropriately activated. Activation of
TEST only takes place when the electronic unit has determined that the
transducer motor is in operation.

3BSE010850R0201 2-5
Loop Scanner QGLF 111, Manual
Chapter 2 Description

2.5 Reference and material pulse outputs

The signal pattern is shown in figure 2-4.
The material pulses appear 4 times per revolution, while the reference pulses appear once per
revolution.
The positional information is stored in the phase relationship between the negative edge of the
reference pulse and the positive edge of the measuring pulses. The scanning area covers ± 22.5°
in relation to a centre line corresponding to the phase positions 67.5, 157.5°, 247.5° and 337.5°.

Reference
signal trr
REF -
(pin D)
0.2-0.3 ms

REF +
(pin C)
tmf
Measuring
signal See note.

MEAS-
(pin A)
tmb

MEAS+
(pin B) tmr

Mains frequency 50 Hz: trr = 20.0 ms

tmf = 2.5 - 5.0 ms depending on position of object.
3.8 ms when object is in the centre of the
scanning field.
tmb = Pulse width determined by object width.
Typically 0.1 - 0.3 ms.
trr = 5.0 ms

Mains frequency 60 Hz: trr = 16.7 ms

tmf = 2.1 - 4.2 ms depending on position of object.
3.1 ms when object is in the centre of the
scanning field.
tmb = Pulse width determined by object width.
Typically 0.1 - 0.3 ms.
trr = 4.2 ms
Note. The pulse amplitudes are affected by the supply voltage and load.
Normal pulse amplitude is 16 - 22 V.

Figure 2-4. Reference and material pulses

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 Loop Scanner QGLF 111, Manual
Section 2.6 Temperature range

2.6 Temperature range

The temperature range for the QGLF 111 can be selected by means of the strappings on the
circuit board. The strappings control the amplification factor in the pre-amplifier. There are four
different temperature ranges and the transducer is pre-set to range 2, see table 2-2. This range is
the most suitable for hot rolled steel material.
The transducer is designed to accommodate wide variations in material temperature and
provides reliable position calculation even in the case of electronic override. The temperature
range of position measurement is therefore greater than the corresponding range for temperature
measurement.
The temperature ranges of the transducer are stated in table 2-2. The details in the table apply to
a distance of one metre, material dimension of 20 mm or more and an emission factor of 0.8.

Table 2-2. Temperature ranges of the transducer

Temperature
Temperature range Position measurement
measurement
0 350 - 720 °C 430 - 680 °C
1 380 - 800 °C 470 - 760 °C
2 500 - 1200 °C 650 - 1090 °C
3 550 - 1300 °C 720 - 1230 °C

2.7 Strappings
Strapping locations are given in Appendix A - Drawings.
Strappings S1 and S2 are used to select the temperature range, see also section 2.6
Temperature range. (For the temperature measurement function to operate properly, the
transducer unit and the evaluation unit must be set for the same temperature range.)

Table 2-3. Selection of temperature range

Temperature range Strapping S1 Strapping S2

0 Open Open
1 Open Closed
2 Closed Open
3 Closed Closed

3BSE010850R0201 2-7
Loop Scanner QGLF 111, Manual
Chapter 2 Description

Strapping S3 is used to choose between the internal and external minimum thresholds. The
internal threshold is selected when QGLF 111 is used in conjunction with an older type of
evaluation unit, such as DSDP 160. The external threshold is selected when the transducer is
operated in conjunction with a new type of evaluation unit, DSDP 161 or QGLA 111.

Table 2-4. Selection of threshold

Threshold Strapping S3: 1-2 Strapping S3: 3-4

External Open Closed
Internal Closed Open

Strapping S4 is used to connect the laser diode to the test function. The laser sight is switched
on by the signal TEST.

Table 2-5. Connection of the laser diode

Laser sight Strapping S4

Activated Closed
Not activated Open

2.8 Potentiometers
Potentiometer R1 is used for adjusting the 4 mA level on the temperature signal LEVEL. The
potentiometer is adjusted prior to delivery. The adjustment applies to operating range 2. If
another operating range is selected, readjustment of potentiometer R1 is recommended in order
to achieve the best possible accuracy in temperature measurement.
Adjustment is done as follows:
1. Connect a multimeter to the temperature signal output (connections M and L).
2. Cover the transducer window so that no light can enter.
3. Adjust the current to 4 mA with potentiometer R1.
Potentiometer R2 is used to adjust the 20 mA level of the temperature signal LEVEL. The
potentiometer is adjusted prior to delivery and does not normally need readjusting. Adjustment
of the 20 mA level requires access to an accurate temperature source.
Potentiometer R3 is used for setting the level of the minimum threshold in those cases where
an internal threshold is used. The minimum threshold is adjusted prior to delivery at a level
which suits most installations.

NOTE
Clockwise adjustment of the potentiometer results in a lower threshold level, and
thereby increased detection sensitivity.

Potentiometer R4 is used for adjustment of the laser current. Potentiometer R4 is adjusted prior
to delivery and should not be readjusted.

2-8 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 2.9 QGLF 111 as a spare part for older loop scanner models

2.9 QGLF 111 as a spare part for older loop scanner models
The new Loop Scanner QGLF 111 is recommended as a spare part for the QGLF 108 and QGLF
110 Loop Scanners. In such cases, the QGLF 111 is connected to the older DSDP 160
evaluation unit. No modification of the existing electrical installation is required.
In this type of installation, the QGLF 111 provides the following improvements compared
with the older type of transducers:
• increased temperature range
• simplified alignment with the laser sight
• CE-approved transducer unit
The temperature measurement function is only available in systems which also incorporate a
new evaluation unit.

3BSE010850R0201 2-9
Loop Scanner QGLF 111, Manual
Chapter 2 Description

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 Loop Scanner QGLF 111, Manual
Section 3.1 General

Chapter 3 Installation

3.1 General
In spite of being a measuring equipment designed for use in a severe industrial environment, the
loop scanner demands proper handling during transportation, storage and installation.

3.2 Safety instructions

It is important that the following safety instructions are always followed when operating the
loop scanner, in order to minimize the risk of injury to personnel and damage to the equipment.
Local statutory regulations, if stricter than the following, are to take precedence.

3.2.1 Personnel safety

DANGER
Work with great care when mains supply voltage is applied to the measuring
system. The mains supply voltage in the measuring system can cause injury and
even be lethal.

The following must be observed:

• All personnel working with the installation must know the location of the mains power
supply switch to the measuring system and how it is operated.
• When the subsections of the measuring system are checked and a test run has been
performed, safety devices and similar are to be checked by a responsible person. All
assembly personnel must be informed when test runs are to be performed.
• Process technicians are to be present when testing and operating a process object.

3.2.2 Equipment safety

Observe the following safety rules:
• Avoid discharge of static electricity by earthing both yourself and tools before handling
circuit boards and other parts of the equipment.
• Handle the circuit boards carefully. Note the warning label on the circuit boards.
• Use an earthed wristband when handling circuit boards. This gives optimum protection
against static electricity discharges.
• Always store circuit boards in envelopes of conductive plastic when not installed in the
equipment.
• Always switch off the voltage before a unit is replaced.

3BSE010850R0201 3-1
Loop Scanner QGLF 111, Manual
Chapter 3 Installation

3.3 Delivery check

When unpacking the equipment, check against the delivery documents that all included parts
have been delivered. Report any deviation to ABB in order not to cause installation delays.

3.4 Storage environment

In figure 3-1 permissible limit values for different combinations of temperature and air humidity
are shown for storing electronic equipment for long periods.

NOTE
This applies to the electronic equipment only.

If, for some reason, the components of the equipment have to be stored before installation, the
relative humidity where they are stored must not exceed the values given in figure 3-1. If the
humidity is higher, the equipment must be stored in airtight packaging or in shielded, air-
conditioned rooms with filtered air.
Relative
Relativ
humidity (%) (%)
luftfuktighet
100
100

90
90

80
80

70
70
66 months
månader eller
60
60 or longer
längre

50
50
11 --22 månader
months
40
40

30
30
Best
Bästastorage
20 environment
lagringsmiljö
20

10
10 Unsuitable
Olämplig storage
environment
lagringsmiljö
-60
-60 -50
-50 -40
-40 -30
-30 -20
-20 -10
-10 00 +10
+10 +20
+20 +30
+30 +40
+40 +50
+50
Temperature (°C)
Temperatur (oC)

Figure 3-1. Permissible air temperature/humidity limits for storage of electronic equipment

3-2 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 3.5 Mechanical installation

3.5 Mechanical installation

The Loop Scanner QGLF 111 can be mounted in the position which provides the simplest
installation. The transducer optical axis is to be angled so that it coincides with the normal
position of the object to be measured.
The distance between the transducer and the material loop is normally approx.1 m, or adapted
so that the loop range of movement is covered by a scanning angle of ± 22.5°. For standing and
hanging loops, the transducer is normally mounted so that the direction of scanning will be from
top to bottom, since this minimises the risk of interference from mill scale on the bottom of the
looper table.
For repeater loops , the transducer is mounted so that it scans towards the inner edge of the
repeater.
In applications with multi-strand rolling, the transducer is to scan from the large loop towards
the smaller loop to indicate the position of the largest loop.
The mechanical dimensions of the transducer are given in Appendix A - Drawings.
The transducer is mounted with four 12 mm bolts so that the window is directed towards the
object being measured.
The four bolts hold the flange of the motor against the stand. By loosening the bolts, the entire
unit can be rotated in the stand and directed towards the scanning area. The edge of the
transducer cover can be used as a line of sight for approximate setting the transducer optical axis
against the normal position of the object being measured. Fine adjustment is done during
commissioning.

3BSE010850R0201 3-3
Loop Scanner QGLF 111, Manual
Chapter 3 Installation

3.6 Protective box

In certain cases, it is advisable to house the transducer in a metal box which provides protection
for the mechanical components and facilitates the connection of compressed air for cooling and
blow-cleaning. Appropriate design of the box opening contributes to screening off reflections
and other interference which could affect function.
To achieve sufficient stability, the box should be made of minimum 2 mm steel plate. The box
must be shaped in such a way that its walls do not give rise to interfering reflections.
If the box is connected to compressed air, it is advisable to allow the air to pass out through the
slot on the front to prevent condensation, dust etc. from entering the box and polluting the
protective glass on the transducer.

CAUTION
The current of air should not be directed towards the transducer window.

Hot or heat-radiating

Compressed-air
5°
Figure 3-2. Example of protective box

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 Loop Scanner QGLF 111, Manual
Section 3.7 Electrical connection

3.7 Electrical connection

Because of the risk of interference, the supply voltage for the transducer should not be taken
from transformers that also supply thyristor controlled circuits.
The transducer must often be placed so that the signal cable to the evaluation circuits is long,
which carries an increased risk that different sources of interference could affect its function.
With this in mind, the use of a shielded signal cable with twisted pair conductors is
recommended. The cable must have at least 10 conductors with a common shield.
The supply voltage for the motor should be connected via a relay with an overcurrent protection
and an indication lamp. In addition, each phase should be fused. The power supply is connected
via a connection box on the motor. There is a connection diagram in the cover. Protective
earthing should be connected via the earth screw in the connection box.
The motor is operated from a 3-phase network with 380 V, 50 Hz (alt. 440 V, 60 Hz) in the
Y-connection, i.e. phases R, S, T are connected to the respective clamps U1, V1, W1 while the
closing link connects clamps U2, V2, W2. Where the voltage is 220V, 50 Hz (alt. 260V, 60 Hz)
a Delta connection is used, i.e. the three closing links connect clamps U1-W2, V1-U2, W1-V2.
To achieve clockwise rotation when viewed from the transducer housing, phases R, S and T
should be connected as follows:
• R to U1
• S to V1
• T to W1
For anti-clockwise rotation, the connections between two phases should be reversed.
A note should be made of the rotational direction selected for the motor so that it can be set as a
parameter in the evaluation unit.
Connection of the signal cable is explained in the connection diagram, see Appendix A -
Drawings. The terminal letters correspond to the marking of the pins in the connector.

3.8 Connecting QGLF 111 as a spare part for older loop scanner models
QGLF 111 can be directly connected to installations adapted for type QGLF 108 and QGLF 110
transducers. The minimum requirements for electrical installation are that the transducer 24 V
supply and the four pulse outputs are connected to the evaluation unit.
The supply to the motor is to be connected so that the motor rotates clockwise when viewed
from the transducer housing.

3BSE010850R0201 3-5
Loop Scanner QGLF 111, Manual
Chapter 3 Installation

3.8.1 Signal cable connection according to the diagram for QGLF 108
The connections are listed based on the connection diagram for QGLF 108, see Appendix A -
Drawings.
Connection according to the connection diagram is recommended for installation where
QGLF 108, QGLF 110 and QGLF 111 could be used by turns.
The signal pulse outputs (MEAS and REF) are connected in the same way for all three types of
transducers.
The electronics supply (24 V) is connected in the same way for all three types of transducers.
The signal input for the external threshold will be connected to 0 V. Since the external threshold
is not being used in this installation, it is therefore not of importance.
The digital signal input TEST will have the same function for all three types of transducers.
The temperature signal LEVEL cannot be used for measuring temperature in this installation.
On the other hand, LEVEL can be used for checking the level of the material signal.

NOTE
The signal LEVEL in QGLF 111 is a current signal 4-20 mA. In QGLF 108 the
corresponding signal is a voltage signal.

Analogue 0 V is not connected.

The cable shield between the transducer and the connection box is separated from the cable
shield between the connection box and the electronics cabinet. The reason for this is that the
cable shield in QGLF 108 is connected to a potential which is separated from 0 V. QGLF 111
functions normally even when the cable shield is connected in this way.

3.8.2 Signal cable connection according to the diagram for QGLF 110
The connections are listed based on the connection diagram for QGLF 110,
see Appendix A - Drawings.
Connection according to the connection diagram is recommended for installation where
QGLF 110 or QGLF 111 are used in conjunction with the DSDP 160 evaluation unit.
Transducer QGLF 108 is not to be connected in this way.
The signal pulse outputs (MEAS and REF) are connected in the same way for both types of
transducer.
The electronics supply (24 V) is connected in the same way for both types of transducer.
The signal input for the external threshold (MINTHR) is not connected.
The digital signal input TEST will have the same function for both types of transducer.
The temperature signal LEVEL cannot be used for measuring temperature in this installation.
On the other hand, LEVEL can be used for checking the material signal level. It should then be
noted that the signal LEVEL in QGLF 111 is a current signal 4-20 mA. In QGLF 110 the
corresponding signal is a voltage signal.
Analogue 0 V is not connected.
The cable shield is connected in the same way for both types of transducer.

3-6 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 4.1 General

Chapter 4 Commissioning

4.1 General
To obtain the best measuring results, with stated accuracy, the following instructions should be
followed. In these instructions it is presumed that the installation is carried out according to the
instructions given in Chapter 3 - Installation.

4.2 Aids
When aligning the transducer, a light bulb can be used to simulate the object to be measured.
Since the field of vision is narrow, installation is simplified if an elongated bulb is used.

4.3 Steps prior to connection of the supply voltage to the transducer

4.3.1 Connection check

Check that the transducer is connected according to the connection diagram given in Appendix
A - Drawings.

4.3.2 Check on strappings

Check that the transducer has the correct strappings for the desired function according to
section 2.7 Strappings.

4.3.3 Removing the fan cover

Remove the protective cover over the motor fan so that the direction of rotation of the motor can
easily be checked.

WARNING
Removal and mounting of the cover may only be carried out when the motor is
not in operation.

3BSE010850R0201 4-1
Loop Scanner QGLF 111, Manual
Chapter 4 Commissioning

4.4 Checking the direction of rotation

QGLF 111 functions in either rotational direction. For an accurate position calculation to be
obtained in the electronic unit, the direction of rotation must, however, be known and entered as
a parameter in the unit.
Therefore, check the direction of rotation. This is most easily done when the protective cover on
the fan has been removed and the motor is started and stopped. Once the check has been carried
out, the motor is to be stopped, and the fan cover replaced.
When QGLF 111 operates in conjunction with the older DSDP 160 type of electronic unit, the
transducer must always rotate clockwise when viewed from the transducer housing.

4.5 Checking the alignment

The transducer is aligned with the aid of the built-in laser sight.
Activate the laser beam by activating TEST. (Strapping S4 must be closed for the laser to light up.)
The red beam from the laser will lie in the centre of the range of vision of the transducer.

4.6 Function check

Function is checked with the aid of the status LEDs on the electronic unit.

4.6.1 Reference pulses

Check the status of the LED for the reference pulses. The LED should be lit when the motor is
in operation, and switched off when the motor is not in operation.

4.6.2 Measurement pulses

Check the status of the LED for the measurement pulses. The LED should be lit when the light
bulb is within the field of measurement.
The threshold level for the transducer is set from the electronic unit (not applicable to the old
DSDP 160 type of electronic unit). If there is no indication when the bulb is in the range of
vision, this could be because the threshold level is set too high.

4.6.3 Position signal

Check the position values from the electronic unit when the light bulb is moved within the
scanning area. Fine-tune the alignment of the transducer (in the direction of scanning) by
turning the entire unit in its holder.

4.6.4 TEST function

Switch off the light bulb and activate the internal transducer test function (TEST). Check that
the LED for measurement pulses is lit.

4-2 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 4.7 Other measures

4.7 Other measures

4.7.1 Modification of working range

The transducer is pre-set for a temperature range suitable for steel profile rolling mills (see also
section 2.6 Temperature range). If another temperature range is desired, the strappings on the
transducer board should be rearranged according to section 2.7 Strappings.
For the highest accuracy in temperature measurement, the analogue temperature signal should
be retrimmed after the working range has been modified, see section 2.8 Potentiometers.

4.7.2 Adjusting the detection threshold

The setting of the minimum threshold level is normally not critical. The built-in auto threshold
circuit adjusts the detection threshold to a suitable level in relation to the signal from the actual
material.
The threshold is set at a level which ensures that the smallest and coolest rolled item occurring
in the installation in question is safely indicated.

3BSE010850R0201 4-3
Loop Scanner QGLF 111, Manual
Chapter 4 Commissioning

4-4 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 5.1 General

Chapter 5 Maintenance

5.1 General
The Loop Scanner QGLF 111 is extremely reliable and does not require daily maintenance. As a
preventive measure, checks should be done periodically on all parts subjected to mechanical
wear.

5.2 Motor
The motor bearings have been “one-time lubricated” with a gap-filling lubricant. The bearings
should be inspected no later than five years after commissioning.

5.3 Cleaning
Inspection and cleaning of the transducer window should be carried out regularly. The intervals
between inspections are to be determined by the surrounding working conditions and the
location of the transducer.
Once a week is recommended. For cleaning, use a soft cloth and solvent if necessary.

5.4 Replacing the circuit board

1. Remove the transducer cover.
2. Disconnect the connector which connects the wires
from the chassis contact to the circuit board.
3. Remove the screws (four) holding the circuit
board in place, and lift it out of the housing.
4. Fit the new circuit board.
5. Make sure that the O-ring in the transducer cover
is correctly installed before mounting the cover.

5.5 Replacing the protective glass

The transducer window is made of borosilicate glass which can withstand high temperatures. If
the window is scratched or damaged in any other way, this will affect the sensitivity of the
transducer, and the window should then be replaced. Dimensions and glass quality are given in
Appendix A - Drawings.
When replacing the window, remove the four screws and the holder containing the window.
Check that the rubber seal on each side of the window is undamaged and that the holder is
pressing the seal against the glass when installing the new window.

3BSE010850R0201 5-1
Loop Scanner QGLF 111, Manual
Chapter 5 Maintenance

5.6 Spare parts

The position numbers in table 5-1 refer to corresponding numbers in the assembly drawing for
Loop Scanner QGLF 111, see Appendix A - Drawings.

Table 5-1. Spare parts

Pos. no. Designation Article no.

09, 10 Contacts with cable 3BSE001806R0001
11 Motor MK 110 044-E
15 O-ring, 27.1 × 1.6 2152 2012-220
17 Circuit board QGLF 111A 3BSE007975R0001
21 O-ring, 134.5 × 3 2152 2012-439
24 Protective glass 3BSE000682R0001
25 Seal 3BSE001128R0001
26 Seal 3BSE001129R0001
36 Screw-on cover 3BSC990009R0002
37 Cable contact 3BSE005499R0001

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 Loop Scanner QGLF 111, Manual
Section 6.1 General

Chapter 6 Fault tracing

6.1 General
It is important to be thoroughly familiar with the description of function in Chapter 2 before
starting fault tracing.

6.2 Fault tracing procedure

During breakdowns in operation, fault tracing should be carried out systematically in order to
quickly find the cause. A fault is discovered either because of non-function (no reference or
measurement pulses), or because of malfunction (e.g. incorrect indications). In most cases, it is
necessary to rectify a fault quickly, and it is therefore advisable to keep a spare circuit board or
complete transducer in reserve.
Fault tracing aids are:
• status-indicating LEDs on the electronic unit
• the built-in test function
• the built-in laser sight
• warning message if the transducer is part of an RMC200-system
Essential equipment:
• manuals for all units currently in use
• multimeter
• oscilloscope

6.3 Initiating fault tracing

As a rule, fault tracing should be commenced by checking the following parts:
• The transducer window. Clean if necessary.
• Contacts and cabling. Is there any visible damage?
• The transducer motor. Is it rotating? Is the rotational direction correct?
• The transducer alignment.
• Supply voltage.
• Properly connected.

3BSE010850R0201 6-1
Loop Scanner QGLF 111, Manual
Chapter 6 Fault tracing

6.4 Checking the reference pulses

REF- pulses OK.

Is LED status for Yes
REF pulse active? Check measurement
pulses.

No

No Yes
Is motor rotating?

No Yes
Is supply voltage to No Yes
motor OK? Are REF-pulses in
connection box?

No Motor out of order. Transducer board is Transducer is OK.

supply voltage damaged.
to motor. Replace transducer. Replace transducer. Check signal cable.

Figure 6-1. Checking the reference pulses

6-2 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
Section 6.5 Checking the measurement pulses

6.5 Checking the measurement pulses

Activate TEST.

No Is LED status Yes

for MEAS pulse
active?

Check the transducer window.

No Yes Clean if necessary.

Are MEAS-pulses in
connection box?
Check alignment of
transducer.

Transducer is broken. Transducer is OK. Switch off TEST.

Place a light or hot object
Replace transducer. Check signal cable. in the field of view.

No Is LED status Yes

for MEAS pulse
active?

Adjust System OK.

detection threshold

Figure 6-2. Checking the measurement pulses

3BSE010850R0201 6-3
Loop Scanner QGLF 111, Manual
Chapter 6 Fault tracing

6.6 Check in cases of incorrect indications or disrupted function

1. Cover the transducer window and check that no measurement pulses are being given out
by the transducer.
There should normally not be any pulses even when the detection threshold is set to its
lowest level. Interference pulses could be a result of an incorrect earth connection, which
should be rectified. Alternatively, the threshold level can be raised until the interference
disappears. This however decreases the sensitivity of the transducer, and could result in
substances with a low temperature not being detected.
2. Remove the window covering.
If measurement pulses now appear, this is the result of light interference or infrared
radiation entering through the transducer window. This light could originate from the
lighting arrangements. In premises where there are windows, special attention should be
paid to interference from sunlight.

NOTE
The transducer detector is sensitive to infrared radiation and the source of the
radiation could therefore be invisible to the naked eye.

3. Sources of interference should primarily be screened so that the radiation does not reach
the transducer. Alternatively, the threshold level can be raised if the signal level from the
object being measured permits.

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 Loop Scanner QGLF 111, Manual
Appendix A Drawings Appendix A - Drawings
A.1 QGLF 111, Dimension drawing, 3BSE008377D0064, rev. -

3BSE010850R0201 A-1
Loop Scanner QGLF 111, Manual
Appendix A - Drawings A.2 QGLF 111, Assembly drawing, 3BSE008377D0003, page 1 of 2, rev. C

A-2 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
A.3 QGLF 111, Assembly drawing, 3BSE008377D0003, page 2 of 2, rev. C Appendix A - Drawings

3BSE010850R0201 A-3
Loop Scanner QGLF 111, Manual
Appendix A - Drawings A.4 QGLF 110A Loop Scanner Board, Arrangement drawing, 3BSE007975D4, rev. A

A-4 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
A.5 QGLF 111A Loop Scanner Board, Circuit diagram, 3BSE007975D0002, page 2 of 6, rev. - Appendix A - Drawings

3BSE010850R0201 A-5
Loop Scanner QGLF 111, Manual
Appendix A - Drawings A.6 QGLF 111A Loop Scanner Board, Circuit diagram, 3BSE007975D0002, page 3 of 6, rev. -

A-6 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
A.7 QGLF 111A Loop Scanner Board, Circuit diagram, 3BSE007975D0002, page 4 of 6, rev. - Appendix A - Drawings

3BSE010850R0201 A-7
Loop Scanner QGLF 111, Manual
Appendix A - Drawings A.8 QGLF 111A Loop Scanner Board, Circuit diagram, 3BSE007975D0002, page 5 of 6, rev. -

A-8 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
A.9 QGLF 111A Loop Scanner Board, Circuit diagram, 3BSE007975D0002, page 6 of 6, rev. - Appendix A - Drawings

3BSE010850R0201 A-9
Loop Scanner QGLF 111, Manual
Appendix A - Drawings A.10 Protective glass, Component specification, 3BSE000682, rev. A

A-10 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
A.11 QGLF 111, Connection diagram (normal), 3BSE011015, rev. A Appendix A - Drawings

3BSE010850R0201 A-11
Loop Scanner QGLF 111, Manual
Appendix A - Drawings A.12 QGLF 111, Connection diagram (QGLF 111 as a spare part for QGLF 108), 3BSE011016, rev. -

A-12 3BSE010850R0201
 Loop Scanner QGLF 111, Manual
A.13 QGLF 111, Connection diagram (QGLF 111 as a spare part for QGLF 110), 3BSE011017, rev. - Appendix A - Drawings

3BSE010850R0201 A-13
Loop Scanner QGLF 111, Manual
Appendix A - Drawings

A-14 3BSE010850R0201
ABB Automations Products AB 3BSE010850R0201
SE-721 59 Västerås 2000-01
Sweden
Telephone: +46 (0) 21 34 20 00
Telefax: +46 (0) 21 34 00 05