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STANDARD MACHINE PARAMETERS

(EXTRUSION – Plant 2)

Machine No. TANDEM EXTRUSION 3 SMP No. CD-PPD-SMP-EXT-P2-004

Material Structure PET-ALU Revision No. 00


EXT 1: LOTADER + TITANLENE
Resin Mixture Effectivity Date
EXT 2: COSMOTHENE
Prepared by: Reviewed by: Approved by:

MYVETTE S. CLARIN CHRISTI M. GUICO BELINDA B. CASTILLO


PPD Engineer PPD Supervisor QA/QC & PPD Manager

PARAMETERS Standard Tolerance LSL - USL Standard Tolerance LSL - USL

Section 1 Station 1 Station 2


Dryer / Oven Temperature, (°C) 85.0 ± 10.0 75 - 95 87.50 ± 7.5 80 - 95
CYL 1, (°C) 215.0 ± 5.0 210 – 220 217.50 ± 2.5 215 - 220
CYL 2, (°C) 247.50 ± 2.5 2145 – 250 247.50 ± 2.5 356 – 250
CYL 3, (°C) 272.50 ± 2.5 270 – 275 260.0 ± 15.0 245 – 275
CYL 4, (°C) 290.0 ± 20.0 270 – 310 285.0 ± 15.0 270 – 300
CYL 5, (°C) 310.0 ± 10.0 300 – 320 292.50 ± 17.5 275 – 310
CYL 6, (°C) 320.0 ± 10.0 310 - 330 310.0 ± 10.0 300 – 320
CYL 7, (°C) N/A N/A N/A 320.0 ± 10.0 310 - 330
FL, (°C) 327.50 ± 7.5 320 – 335 327.50 ± 7.5 320 – 335
AD, (°C) 330.0 ± 5.0 325 – 335 330.0 ± 5.0 325 – 335
CN, (°C) 327.50 ± 7.5 320 – 335 325.0 ± 10.0 315 – 335
T-Die Temperature 1, (°C) 322.50 ± 2.5 320 – 325 320.0 ± 5.0 315 - 325
T-Die Temperature 2, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 – 325
T-Die Temperature 3, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 – 325
T-Die Temperature 4, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 – 325
T-Die Temperature 5, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 – 325
T-Die Temperature 6, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 – 325
T-Die Temperature 7, (°C) 322.50 ± 2.5 320 – 325 320.0 ± 5.0 315 - 325
Chiller Roll Temperature, (°C) 23.0 ± 3.0 20 - 26 23.50 ± 3.5 20 – 27
Adaptor Temperature, (°C) 312.50 ± 7.5 305 - 320 320.0 ± 10.0 310 - 330
Barrel Pressure, (bar) - - - - - -
Extruder RPM, (m/min) 82.50 ± 22.5 60 – 105 72.50 ± 22.5 50 – 95
Extruder AMP 95.0 ± 15.0 80 - 110 142.50 ± 22.5 120 - 165
Drying Oven Door Pressure 3.50 ± 0.50 3.0 – 4.0 3.50 ± 0.50 3.0 – 4.0
Impress Roller Pressure, (kg/cm2) 3.25 ± 0.25 3.0 – 3.5 3.25 ± 0.25 3.0 – 3.5
Cooling Roller Pressure, (kg/cm2) - - - - - -
Silicon Roller Pressure, (kg/cm2) 4.0 ± 1.0 3.0 – 5.0 4.0 ± 1.0 3.0 – 5.0
Back-Up Roller Pressure, (kg/cm2) - - - - - -
Section 2 Standard Tolerance LSL - USL
Unwind Tension (UN1), kg 5.75 ± 2.25 3.5 – 8.0
Coating Tension (AC1), kg 7.25 ± 4.75 2.5 – 12.0
Lamination Tension (LAMI 1), kg 11.75 ± 5.25 6.5 – 17.0
Unwind Tension (UN2), kg 9.0 ± 3.5 5.5 – 12.5
Coating Tension (AC2), kg 8.50 ± 7.0 1.5 - 15.5
Lamination Tension (LAMI 2), kg 19.25 ± 15.75 3.5 – 35.0
Unwind Tension (UN3), kg 7.0 ± 3.0 4.0 – 10.0
Outfeed Tension, kg 19.0 ± 13.0 6.0 – 32.0
Rewind Tension (RW), kg 29.0 ± 9.0 20.0 - 38.0
Taper Tension, (%) 11.50 ± 1.5 10.0 – 13.0
Outfeed Roller Pressure, (kg/cm2) 1.50 ± 1.0 0.5 – 2.5
LINE SPEED, (m/min) 157.50 ± 17.5 140 - 175
L4-FR-PPD050/Rev.00/08-20-2018
STANDARD MACHINE PARAMETERS
(EXTRUSION – Plant 2)

Machine No. TANDEM EXTRUSION 3 SMP No. CD-PPD-SMP-EXT-P2-005

Material Structure PET-VMPET Revision No. 00


EXT 1: LOTADER + TITANLENE
Resin Mixture Effectivity Date
EXT 2: COSMOTHENE
Prepared by: Reviewed by: Approved by:

MYVETTE S. CLARIN CHRISTI M. GUICO BELINDA B. CASTILLO


PPD Engineer PPD Supervisor QA/QC & PPD Manager

PARAMETERS Standard Tolerance LSL - USL Standard Tolerance LSL - USL

Section 1 Station 1 Station 2


Dryer / Oven Temperature, (°C) 87.50 ± 7.5 80 – 95 92.50 ± 7.5 85 – 100
CYL 1, (°C) 217.50 ± 2.5 215 – 220 220.0 ± 5.0 215 – 225
CYL 2, (°C) 250.0 ± 5.0 245 – 255 250.0 ± 5.0 245 – 255
CYL 3, (°C) 270.0 ± 5.0 265 – 275 260.0 ± 10.0 250 – 270
CYL 4, (°C) 272.50 ± 2.5 270 – 275 272.50 ± 2.5 250 – 270
CYL 5, (°C) 310.0 ± 10.0 300 – 320 292.50 ± 17.5 275 – 310
CYL 6, (°C) 317.50 ± 7.5 310 – 325 315.0 ± 5.0 310 – 320
CYL 7, (°C) N/A N/A N/A 322.50 ± 2.5 320 – 325
FL, (°C) 330.0 ± 5.0 325 - 335 327.50 ± 7.5 320 – 335
AD, (°C) 330.0 ± 5.0 325 – 335 332.50 ± 2.5 330 – 335
CN, (°C) 332.50 ± 2.5 330 – 335 332.50 ± 2.5 330 – 335
T-Die Temperature 1, (°C) 325.0 ± 5.0 320 – 330 322.50 ± 2.5 315 – 330
T-Die Temperature 2, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 7.5 320 – 330
T-Die Temperature 3, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 5.0 320 – 325
T-Die Temperature 4, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 - 325
T-Die Temperature 5, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 - 325
T-Die Temperature 6, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 2.5 320 - 325
T-Die Temperature 7, (°C) 322.50 ± 2.5 320 – 325 322.50 ± 5.0 320 - 325
Chiller Roll Temperature, (°C) 22.50 ± 2.5 20 – 25 25.0 ± 5.0 20 – 30
Adaptor Temperature, (°C) 310.0 ± 5.0 305 - 315 317.50 ± 7.5 310 - 325
Barrel Pressure, (bar) - - - - - -
Extruder RPM, (m/min) 82.50 ± 22.5 60 – 105 110.0 ± 60.0 50 – 170
Extruder AMP 95.0 ± 15.0 80 - 110 142.50 ± 22.5 120 - 165
Drying Oven Door Pressure 3.25 ± 0.25 3.0 – 3.5 3.25 ± 0.25 3.0 – 3.5
Impress Roller Pressure, (kg/cm2) 3.25 ± 0.25 3.0 – 3.5 3.25 ± 0.25 3.0 – 3.5
Cooling Roller Pressure, (kg/cm2) - - - - - -
Silicon Roller Pressure, (kg/cm2) 3.75 ± 0.75 3.0 – 4.5 3.75 ± 0.75 3.0 – 4.5
Back-Up Roller Pressure, (kg/cm2) - - - - - -
Section 2 Standard Tolerance LSL - USL
Unwind Tension (UN1), kg 5.50 ± 2.0 3.5 – 7.5
Coating Tension (AC1), kg 5.50 ± 3.0 2.5 – 8.5
Lamination Tension (LAMI 1), kg 8.50 ± 1.5 7.0 – 10.0
Unwind Tension (UN2), kg 7.50 ± 4.0 3.5 – 11.0
Coating Tension (AC2), kg 9.50 ± 6.5 3.0 – 16.0
Lamination Tension (LAMI 2), kg 14.0 ± 9.0 5.0 – 23.0
Unwind Tension (UN3), kg 6.50 ± 2.5 4.0 – 9.0
Outfeed Tension, kg 7.50 ± 2.5 5.0 – 10.0
Rewind Tension (RW), kg 26.75 ± 3.25 23.5 – 30.0
Taper Tension, (%) 15.0 ± 5.0 10.0 – 20.0
Outfeed Roller Pressure, (kg/cm2) 2.0 ± 1.0 1.0 – 3.0
LINE SPEED, (m/min) 170 ± 30.0 140 - 200
L4-FR-PPD050/Rev.00/08-20-2018
STANDARD MACHINE PARAMETERS
(EXTRUSION – Plant 2)

Machine No. TANDEM EXTRUSION 3 SMP No. CD-PPD-SMP-EXT-P2-006

Material Structure PET-ALU-LLDPE Revision No. 00


EXT 1: LOTADER + TITANLENE
Resin Mixture Effectivity Date
EXT 2: TITANLENE
Prepared by: Reviewed by: Approved by:

MYVETTE S. CLARIN CHRISTI M. GUICO BELINDA B. CASTILLO


PPD Engineer PPD Supervisor QA/QC & PPD Manager

PARAMETERS Standard Tolerance LSL - USL Standard Tolerance LSL - USL

Section 1 Station 1 Station 2


Dryer / Oven Temperature, (°C) 77.50 ± 7.5 70 – 85 82.50 ± 12.5 70 – 95
CYL 1, (°C) 232.50 ± 17.5 215 – 250 217.50 ± 2.5 215 – 220
CYL 2, (°C) 247.50 ± 2.5 245 – 250 247.50 ± 2.5 245 – 250
CYL 3, (°C) 270.0 ± 5.0 265 – 275 267.50 ± 2.5 265 – 270
CYL 4, (°C) 272.50 ± 2.5 270 – 275 272.50 ± 2.5 270 – 275
CYL 5, (°C) 307.50 ± 2.5 305 – 310 297.50 ± 2.5 295 – 300
CYL 6, (°C) 322.50 ± 2.5 320 – 325 307.50 ± 2.5 305 -310
CYL 7, (°C) N/A N/A N/A 325.0 ± 5.0 320 – 330
FL, (°C) 327.50 ± 7.5 320 – 335 330.0 ± 5.0 325 - 335
AD, (°C) 327.50 ± 7.5 320 – 335 330.0 ± 5.0 325 – 335
CN, (°C) 327.50 ± 7.5 320 – 335 330.0 ± 5.0 325 – 335
T-Die Temperature 1, (°C) 317.50 ± 2.5 315 – 320 322.50 ± 7.5 315 - 330
T-Die Temperature 2, (°C) 317.50 ± 2.5 315 – 320 317.50 ± 2.5 315 – 320
T-Die Temperature 3, (°C) 317.50 ± 2.5 315 – 320 317.50 ± 2.5 315 – 320
T-Die Temperature 4, (°C) 317.50 ± 2.5 315 – 320 317.50 ± 2.5 315 – 320
T-Die Temperature 5, (°C) 317.50 ± 2.5 315 – 320 317.50 ± 2.5 315 – 320
T-Die Temperature 6, (°C) 317.50 ± 2.5 315 – 320 317.50 ± 2.5 315 – 320
T-Die Temperature 7, (°C) 317.50 ± 2.5 315 – 320 317.50 ± 2.5 315 – 320
Chiller Roll Temperature, (°C) 22.50 ± 2.5 20 – 25 23.0 ± 3.0 20 – 26
Adaptor Temperature, (°C) 315.0 ± 5.0 310 - 320 325.0 ±5.0 315 - 325
Barrel Pressure, (bar) - - - - - -
Extruder RPM, (m/min) 67.50 ± 7.5 60 - 75 62.50 ± 17.5 45 – 80
Extruder AMP 87.50 ± 7.5 80 - 95 117.50 ± 12.5 105 - 130
Drying Oven Door Pressure 3.50 ± 0.50 3.0 – 4.0 3.50 ± 0.50 3.0 – 4.0
Impress Roller Pressure, (kg/cm2) 3.50 ± 0.50 3.0 – 4.0 3.50 ± 0.50 3.0 – 4.0
Cooling Roller Pressure, (kg/cm2) - - - - - -
Silicon Roller Pressure, (kg/cm2) 4.0 ± 1.0 3.0 – 5.0 4.50 ± 0.50 4.0 – 5.0
Back-Up Roller Pressure, (kg/cm2) - - - - - -
Section 2 Standard Tolerance LSL - USL
Unwind Tension (UN1), kg 5.50 ± 2.5 3.0 – 8.0
Coating Tension (AC1), kg 3.0 ± 1.0 2.0 – 4.0
Lamination Tension (LAMI 1), kg 8.50 ± 0.50 8.0 – 9.0
Unwind Tension (UN2), kg 9.0 ± 2.0 7.0 – 11.0
Coating Tension (AC2), kg 5.50 ± 2.5 3.0 – 8.0
Lamination Tension (LAMI 2), kg 25.0 ± 3.0 22.0 – 28.0
Unwind Tension (UN3), kg 7.5 ± 2.5 5.0 – 10.0
Outfeed Tension, kg 10.50 ± 4.5 6.0 – 15.0
Rewind Tension (RW), kg 24.0 ± 1.0 23 – 35
Taper Tension, (%) 9.0 ± 1.0 8.0 – 10.0
Outfeed Roller Pressure, (kg/cm2) 2.0 ± 1.0 1.0 – 3.0
LINE SPEED, (m/min) 142.50 ± 7.5 135 - 150
L4-FR-PPD050/Rev.00/08-20-2018