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Services friction loss velocity

psi/100f kPa/100m f/s m/s


Flowing by pressure
Process liquid 2.5 56.6 12 3.7
Water 1 22.6 10 3.0
Pumped Liquid
Pump suction (boiling) 0.1 2.3 4 1.2
Pump suction (non boiling) 0.5 11.3 8 2.4
Pump discharge 3 67.9 12 3.7
Drain
Sanitary drains - - 0.8 0.2
Oily water drains (open drains) - - 0.9 0.3
Other drains - - 1.1 0.3

Services friction loss velocity


psi/100f kPa/100m f/s m/s
Gas Line (note-1)
< 15 psig 0.15 3.4 150 45.7
up to 100 psig 0.4 9.0 125 38.1
100-500 psig 1 22.6 100 30.5
500-1000 psig 1.5 33.9 80 24.4
> 1000 psig 2 45.2 60 18.3
Compressor line sizing (note-2)
Centrifugal Compressor suctions 0,2% of operating pressure 65 19.8
Reciprocating Compressor suctions - - 40 12.2
Centrifugal Compressor discharges - - 100 30.5
Reciprocating Compressor discharges - - 40 12.2
Centrifugal Compressor anti-surges - - 130 39.6

note:
1. for continuous, velocity shall not exceed max. velocity or erosional velocity for wet gas.
For intermittent flow should not exceed 130 f/s
2. Pressure drop for reciprocating compressor first stage suction lines should not exceed 0,5
psia or 1% of operating pressure
INI BUAT YG GA PAKE
KOMPRESOR

INI BUAT YG PAKE KOMPRESOR


Pipe schedule
Size

OD Schedule 10 Schedule 40 Schedule 80


NPS (in)
(mm) Wall thickness (mm) Wall thickness (mm) Wall thickness (mm)
1/4 13.12 1.65 2.24 3.02
3/8 17.15 1.65 2.31 3.2
1/2 21.34 2.11 2.77 3.73
3/4 26.6 2.11 2.87 3.91
1 33.4 2.11 3.38 4.55
1.25 42.16 2.11 3.56 4.85
1.50 48.26 2.11 3.68 5.08
2 60.33 2.11 3.91 5.54
2.5 73.03 3.05 5.16 7.01
3 88.9 3.05 5.49 7.62
3.5 101.6 3.05 5.74 8.08
4 114.3 3.05 6.02 8.56
5 141.3 3.4 6.55 9.53
6 168.28 3.4 7.11 10.97
Pipe roughness table

SURFACE MATERIAL ABSOLUTE ROUGHNESS COEFFICIENT - e IN MM


Aluminum, Lead 0.001 - 0.002
Drawn Brass, Drawn Copper 0.0015
Aluminum, Lead 0.001 - 0.002
PVC, Plastic Pipes 0.0015
Fiberglass 0.005
Stainless steel 0.015
Steel commercial pipe 0.045 - 0.09
Stretched steel 0.015
Weld steel 0.045
Galvanized steel 0.15
Rusted steel 0.15 - 4
Riveted steel 0.9 - 9
New cast iron 0.25 - 0.8
Worn cast iron 0.8 - 1.5
Corroding cast iron 1.5 - 2.5
Asphalted cast iron 0.012
Galvanized iron 0.015
Smoothed cement 0.3
SYSTEM SKETCH :

OPERATING CONDITIONS
1. Fluid Name Propana
2. Normal Temperature 38 oC
3. Density 470.0 kg/m3
4. Normal Specific Gravity 0.470
5. Maximum Vapor Pressure 1,380 kPa
6. Normal Viscosity 0.0001 Pa.s

SUCTION CONDITIONS
1. Pipe Material Commercial Steel
Roughness 0.0450 mm
Size Length
8 inchi 10.00 m
inchi m
inchi m
inchi m

2. Drum Pressure 1,275.00 kPag


3. Static Head 5.30 m
24.41 kPa
4. Pressure Loss
a. Line Loss 0.32 kPa
b. Valve and Fittings 0.48 kPa
c. Strainer 4 kPa DIKETAHUI
5.Suction Pressure 1,294.61 kPag

DIFFERENTIAL PRESSURE
1. Discharge Pressure 1,491.12 kPag
2. Suction Pressure 1,294.61 kPag
3. Differential Pressure 196.51 kPag
4. Safety Factor 0% - kPag
5. Required differential pressure 196.51 kPag
5. Head 42.66 m

NET POSITIVE SUCTION HEAD


1. Suction Pressure 1,395.61 kPa
2. Vapor Pressure 1,380.00 kPa
3. Net 15.61 kPa
4. NPSH Available 3.39 m (min. 1m >NPSHR)
NPSHR (dari curva) 5.49
7. Capacity Operating 159.0 m3/h
699.6 GPM
8. Capacity Overdesign - %
9. Capacity Design 159.0 m3/h
699.6 GPM

DISCHARGE CONDITIONS
1. Pipe Material Commercial Steel
Roughness 0.0450 mm
Size Length
6 inch 50.0 m
inch m
inch m
inch m
2. Pressure Loss
a. Line 6.57 kPa
b. Valve and Fittings 5.07 kPa
c. Control valve 40.00 kPa (jika ada)
d. Basket Strainer 50.00 kPa (jika ada)
e. Heat Exchangers kPa (jika ada)
Sub total (a-e) 101.64 kPa
3. Destination Pressure 1,325 kPag ADA DI SOAL
4. Elevation 14.00 m
64.48 kPa
5. Discharge Pressure 1,491.12 kPag

BRAKE HORSEPOWER
Efficiency 85%
Hydraulic Power 8.7 kW 11.6 HP
Shaft Power 10.2 kW 13.7 HP
MAXIMUM SHUT OFF PRESSURE
1. Maximum Suction Drum Pressure kPag
2. Maximum Liquid Static Pressure kPa
3. Design Suction Pressure kPag
4. Shut off Pressure
Design Different Pressure kPag
Shut Off Pressure + 1.2 x Diff. Press. kPag
CAP 159 m3/h
NPHSR 18 ft
5.4864 m
POWER 25 HP
NPSH 3.39
Diff Head 42.66
Efisiensi 85% Inch
Diameter Impeler 6.5
LIQUID LINE SIZING

LINE Size 1 Size 2


FLUID
Temperatur (T) 38.0 o
C 38.0
Tekanan masuk (Pin) 1376.0 kPa 1376.0
Laju alir volume (V) 159 m3/h 159
Densitas (ρ) 470 kg/m3 470
Viskositas (µ) 8.80E-05 kg/(m.s) 8.80E-05
PIPE
Material Commercial Steel Commercial Steel
Roughness 0.045 mm 0.045
Nominal Pipe Size (NPS) 3 inch 5
Schedule 40 40
Ouside Diameter (OD) 88.9 mm 141.3
Wall Thickness (WT) 5.49 mm 6.55
Inside Diameter (ID) 77.92 mm 128.2
Pipe Lenght (L) 10 m 10
Elevation (H) 0 m 0
VALVE AND FITTINGS
No. H-Loss DP No. H-Loss
K m kPa m
45° Elbow Standard (R/D = 1) 0.35 0.00 0.00 0.00
Long Radius (R/D = 1.5) 0.2 0.00 0.00 0.00
90° Elbow Curved Standard (R/D = 1) 0.75 1 3.29 15.14 1 0.45
Long Radius (R/D = 1.5) 0.45 0.00 0.00 0.00
90° Elbow Square or Mitred 1.3 0.00 0.00 0.00
180° Bend Close Return 1.5 0.00 0.00 0.00
Tee, Run Through Branch Blanked 0.4 0.00 0.00 0.00
Tee, as Elbow Entering in run 1 0.00 0.00 0.00
Tee, as Elbow Entering in branch 1 0.00 0.00 0.00
Tee, Branching Flow 1 0.00 0.00 0.00
Coupling 0.04 0.00 0.00 0.00
Union 0.04 0.00 0.00 0.00
Gate valve Fully Open 0.17 2 1.49 6.86 2 0.20
3/4 Open 0.9 0.00 0.00 0.00
1/2 Open 4.5 0.00 0.00 0.00
1/4 Open 24 0.00 0.00 0.00
Diaphragm valve Fully Open 2.3 0.00 0.00 0.00
3/4 Open 2.6 0.00 0.00 0.00
1/2 Open 4.3 0.00 0.00 0.00
1/4 Open 21 0.00 0.00 0.00
Globe valve, Bevel Seat Fully Open 6 0.00 0.00 0.00
1/2 Open 9.5 0.00 0.00 0.00
Globe Valve, Composition seat Fully Open 6 0.00 0.00 0.00
1/2 Open 8.5 0.00 0.00 0.00
Plug disk Fully Open 9 0.00 0.00 0.00
3/4 Open 13 0.00 0.00 0.00
1/2 Open 36 0.00 0.00 0.00
1/4 Open 112 0.00 0.00 0.00
Angle valve Fully Open 2 0.00 0.00 0.00
Y valve or blowoff valve Fully Open 3 0.00 0.00 0.00
Plug cock θ = 5° 0.05 0.00 0.00 0.00
θ = 10° 0.29 0.00 0.00 0.00
θ = 20° 1.56 0.00 0.00 0.00
θ = 40° 17.3 0.00 0.00 0.00
θ = 60° 206 0.00 0.00 0.00
Butterfly valve θ = 5° 0.24 0.00 0.00 0.00
θ = 10° 0.52 0.00 0.00 0.00
θ = 20° 1.54 0.00 0.00 0.00
θ = 40° 10.8 0.00 0.00 0.00
θ = 60° 118 0.00 0.00 0.00
Check valve Swing 2 0.00 0.00 0.00
Disk 10 0.00 0.00 0.00
Ball 70 0.00 0.00 0.00
Foot valve 15 0.00 0.00 0.00
Water meter Disk 7 0.00 0.00 0.00
Piston 15 0.00 0.00 0.00
Rotary (star-shaped disk 10 0.00 0.00 0.00
Turbine-wheel 6 0.00 0.00 0.00
Total Head Loss (HL) 4.78 22.00 0.65
CALCULATED VALUE
Velocity (v) 9.27 m/s 3.42
Reynold Number (Re) 3.86E+06 2.34E+06
Flow regime TURBULENT TUBULENT
Moody Fric. (fD) 1.74E-02 m 1.58E-02
Pipe Pressure Drop (DP) 45.12 kPa 3.40
Frict.loss (psi/100m) 451.19 DP/100 m 33.96
Static Head 0.00 kPa 0.00
CHECKING CRITERIA
Velocity (v) 2.4 m/s 2.4
NOT OK NOT OK
Frict.loss (kPa/100m) 11.3 DP/100 m 11.3
Not OK Not OK
PRESSURE OUTLET
Pressure Loss : Elevation (H) 0.00 kPa 0.00
Line Loss (DP) 45.12 kPa 3.40
Valve and Fittings (HL) 22.00 kPa 3.00
Tekanan keluar (Pout) 1308.89 kPa 1369.60
Size 3 Size 4

o
C 38.0 o
C o
C
kPa 1376.0 kPa kPa
m3/h 159 m3/h m3/h dari tinggi ke 0, maka elevationya diisi 10, karena
kg/m3 470 kg/m3 kg/m3
kg/(m.s) 8.80E-05 kg/(m.s) kg/(m.s) Ukurnan valve ngikutin ukuran pipa

mmercial Steel Commercial Steel


mm 0.045 mm mm
inch 8 inch inch INI NEBAK YAAAA…
40
mm 219.1 mm mm
mm 8.18 mm mm
mm 202.74 mm 0 mm
m 10 m m
m 0 m m

DP No. H-Loss DP No. H-Loss DP


kPa m kPa m kPa
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
2.07 1 0.07 0.33 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.94 2 0.03 0.15
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
3.00 0.10 0.48

m/s 1.37 m/s


1.48E+06
TUBULENT
m 1.47E-02 m
kPa 0.32 kPa
DP/100 m 3.20 DP/100 m
kPa 0.00 kPa

m/s 2.4 m/s m/s


OK NOT OK
DP/100 m 11.3 DP/100 m DP/100 m
OK Not OK

kPa 0.00 kPa kPa


kPa 0.32 kPa kPa
kPa 0.48 kPa kPa
kPa 1375.20 kPa kPa
maka elevationya diisi 10, karena graviitasinya 10

ikutin ukuran pipa


LIQUID LINE SIZING

LINE Size 1 Size 2


FLUID
Temperatur (T) 38.0 o
C 38.0
Tekanan masuk (Pin) 1426.0 kPa 1426.0
Laju alir volume (V) 159 m3/h 159
Densitas (ρ) 470 kg/m3 470
Viskositas (µ) 8.80E-05 kg/(m.s) 8.80E-05
PIPE
Material Commercial Steel Commercial Steel
Roughness 0.045 mm 0.045
Nominal Pipe Size (NPS) 4 inch 6
Schedule 40 40
Ouside Diameter (OD) 114.3 mm 168.28
Wall Thickness (WT) 6.02 mm 7.11
Inside Diameter (ID) 102.26 mm 154.06
Pipe Lenght (L) 50 m 50
Elevation (H) 0 m 0
VALVE AND FITTINGS
No. H-Loss DP No. H-Loss
K m kPa m
45° Elbow Standard (R/D = 1) 0.35 0.00 0.00 0.00
Long Radius (R/D = 1.5) 0.2 0.00 0.00 0.00
90° Elbow Curved Standard (R/D = 1) 0.75 2 2.22 10.20 2 0.43
Long Radius (R/D = 1.5) 0.45 0.00 0.00 0.00
90° Elbow Square or Mitred 1.3 0.00 0.00 0.00
180° Bend Close Return 1.5 0.00 0.00 0.00
Tee, Run Through Branch Blanked 0.4 0.00 0.00 0.00
Tee, as Elbow Entering in run 1 0.00 0.00 0.00
Tee, as Elbow Entering in branch 1 0.00 0.00 0.00
Tee, Branching Flow 1 0.00 0.00 0.00
Coupling 0.04 0.00 0.00 0.00
Union 0.04 0.00 0.00 0.00
Gate valve Fully Open 0.17 2 0.50 2.31 2 0.10
3/4 Open 0.9 0.00 0.00 0.00
1/2 Open 4.5 0.00 0.00 0.00
1/4 Open 24 0.00 0.00 0.00
Diaphragm valve Fully Open 2.3 0.00 0.00 0.00
3/4 Open 2.6 0.00 0.00 0.00
1/2 Open 4.3 0.00 0.00 0.00
1/4 Open 21 0.00 0.00 0.00
Globe valve, Bevel Seat Fully Open 6 0.00 0.00 0.00
1/2 Open 9.5 0.00 0.00 0.00
Globe Valve, Composition seat Fully Open 6 0.00 0.00 0.00
1/2 Open 8.5 0.00 0.00 0.00
Plug disk Fully Open 9 0.00 0.00 0.00
3/4 Open 13 0.00 0.00 0.00
1/2 Open 36 0.00 0.00 0.00
1/4 Open 112 0.00 0.00 0.00
Angle valve Fully Open 2 0.00 0.00 0.00
Y valve or blowoff valve Fully Open 3 0.00 0.00 0.00
Plug cock θ = 5° 0.05 0.00 0.00 0.00
θ = 10° 0.29 0.00 0.00 0.00
θ = 20° 1.56 0.00 0.00 0.00
θ = 40° 17.3 0.00 0.00 0.00
θ = 60° 206 0.00 0.00 0.00
Butterfly valve θ = 5° 0.24 0.00 0.00 0.00
θ = 10° 0.52 0.00 0.00 0.00
θ = 20° 1.54 0.00 0.00 0.00
θ = 40° 10.8 0.00 0.00 0.00
θ = 60° 118 0.00 0.00 0.00
Check valve Swing 2 1 2.95 13.61 1 0.57
Disk 10 0.00 0.00 0.00
Ball 70 0.00 0.00 0.00
Foot valve 15 0.00 0.00 0.00
Water meter Disk 7 0.00 0.00 0.00
Piston 15 0.00 0.00 0.00
Rotary (star-shaped disk 10 0.00 0.00 0.00
Turbine-wheel 6 0.00 0.00 0.00
Total Head Loss (HL) 5.67 26.12 1.10
CALCULATED VALUE
Velocity (v) 5.38 m/s 2.37
Reynold Number (Re) 2.94E+06 1.95E+06
Flow regime TUBULENT TUBULENT
Moody Fric. (fD) 1.65E-02 m 1.53E-02
Pipe Pressure Drop (DP) 54.84 kPa 6.57
Frict.loss (psi/100m) 109.67 DP/100 m 13.14
Static Head 0.00 kPa 0.00
CHECKING CRITERIA
Velocity (v) 3.7 m/s 3.7
NOT OK OK
Frict.loss (kPa/100m) 67.9 DP/100 m 67.9
NOT OK OK
PRESSURE OUTLET
Pressure Loss : Elevation (H) 0.00 kPa 0.00
Line Loss (DP) 54.84 kPa 6.57
Valve and Fittings (HL) 26.12 kPa 5.07
Tekanan keluar (Pout) 1345.04 kPa 1414.36
Size 3 Size 4

o
C o
C o
C
kPa kPa kPa
m3/h m3/h m3/h dari tinggi ke 0, maka elevationya diisi 10, karena
kg/m3 kg/m3 kg/m3
kg/(m.s) kg/(m.s) kg/(m.s) Ukurnan valve ngikutin ukuran pipa

mmercial Steel
mm mm mm
inch inch inch

mm mm mm
mm mm mm
mm 0 mm 0 mm
m m m
m m m

DP No. H-Loss DP No. H-Loss DP


kPa m kPa m kPa
0.00 0.00 0.00 #DIV/0! #DIV/0!
0.00 0.00 0.00 #DIV/0!
10.20 0.00 1.98 #DIV/0!
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
2.31 0.00 0.45
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
13.61 0.00 2.64
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
5.07 0.00 0.00

m/s #DIV/0! m/s #DIV/0! m/s


#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
m #DIV/0! m #DIV/0! m
kPa #DIV/0! kPa #DIV/0! kPa
DP/100 m #DIV/0! DP/100 m #DIV/0! DP/100 m
kPa 0.00 kPa 0.00 kPa

m/s m/s m/s


#DIV/0! #DIV/0!
DP/100 m DP/100 m DP/100 m
#DIV/0! #DIV/0!

kPa 0.00 kPa kPa


kPa #DIV/0! kPa kPa
kPa 0.00 kPa kPa
kPa #DIV/0! kPa kPa
elevationya diisi 10, karena graviitasinya 10

n ukuran pipa

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