Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
net/publication/275642288
CITATIONS READS
0 8,785
1 author:
Segun R Bello
Federal College of Agriculture, Ishiagu
53 PUBLICATIONS 79 CITATIONS
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
Development and Performance Evaluation of a Prototype Electrically Powered Brush Cutter View project
All content following this page was uploaded by Segun R Bello on 05 May 2015.
A Practical
M a nua l
Segun R. Bello
© Segun R. Bello, 2008
Fasmen Communications,
79/94 Owerri Road, Okigwe,
Imo State – Nigeria.
DEDICATION
To God Almighty
&
Mama
ACKNOWLEDGEMENTS
I deeply appreciate all who made meaningful contributions for further
improvement on the first edition of this book titled ‘ the improvements evident in
this second edition.
My profound gratitude is expressed to My God for the grace and favour He
granted me during the period of preparing this manuscript. The thoughts of men
are high and lofty but He gave strength to the mighty to do exploit. He gave me
strength when I am weak and sustained me when my spirit is low. I remain
committed to the course and encouragements of my darling wife and friend,
‘Mama Ayo’ for a peaceable home to concentrate on preparing the manuscript and
above all Ayo for supporting his father through the period of typesetting.
Segun R. Bello
Engineering Programme
F C A, Ishiagu, Ebonyi State
FOREWORD
In every link of the long agricultural production chain – seedbed
preparation, planting, weeding, pest/disease control, breeding, feeding,
harvesting, processing, preservation, storage, transportation/distribution,
marketing and even cooking – the application of engineering principles at
appropriate level of agricultural mechanization provides the basic tools by which
the inherent drudgeries and inefficiencies involved are reduced or eliminated in
order to accelerate and enhance agricultural productivity (in Nigeria).
In this new guide, the author recognizes that for these objectives to be
achieved, agricultural machinery and postharvest handling of agricultural materials
must be well managed. Agricultural machinery maintenance is a vital aspect of
agricultural operation and production, which has been neglected or handled
without caution. Agricultural machines operate in a most unpleasant environment
and as such must be adequately maintained in order to perform its desired
functions effectively. The service life and reliability of any machine in performing
its desired function depends so much on how much maintenance practices were
observed in operating such machine.
The book is but a guideline to agricultural machinery maintenance and
operations and cannot be written with every circumstance in mind. Nevertheless it
has a tropical flavour and attempts to be realistic in its approach to the tropical
situation. This is an important contribution to alleviating a key problem facing our
present-day students in institutions of higher learning. Therefore I strongly
recommend this practical guide to all intended users and any other people in
related field.
PREFACE
This manual is prepared to provide an essential guide to students’ practical
in agricultural engineering and agricultural technology programmes and also at
appropriate levels in other tertiary institutions in the country. In preparing the
manual, the requirements and minimum standards specified by the various
academic regulatory bodies in Nigeria such as: National Board for Technical
Education (NBTE), Nigeria Universities Commission (NUC) Nigeria Society of
Engineers (NSE), National Commission for Colleges of Education (NCCE), Council
for the Regulation of Engineering in Nigeria (COREN) etc, were taken into
consideration.
The experiences of the author at various stages of academic and industrial
career are put together in this nine-part practical guide. The first puts
maintenance into context by giving a general background and description of
maintenance and its factors into focus, as it is the practice throughout the world.
The part two outlines the general principles of operation of the internal
combustion engine and the function of each component. Part three describes the
Basic Power Transmission Systems and their mode of power transmission, care
and problems.
Part four describes the Tractor System Maintenance .It gives the
maintenance practices of the entire systems in a typical tractor vehicle and a
maintenance chart for record purposes. Operating tractors is complex since they
are used with many different types of equipment and in many different kinds of
field operation. Safety measures and operation procedures are discussed in part
five. Part six is devoted to Maintenance of Farm Machinery Equipments and their
calibrations. Part seven points out Postharvest Handling of Fruits and Vegetables
and highlights the processes of keeping the quality of fruits and vegetables to
meet the market value.
The final chapter discusses the general hazards on the farm and safety
measures. A schedule of activities is given in the hope that the experiences gained
in this book can be put to practice following the lay down procedures.
Segun R. Bello
TABLE OF CONTENT
Part 1
Farm Machinery Hazards and Maintenance Practice
Chapter 1
Farm Machinery Hazards
Chapter 2
Maintenance
Part 2
Basic Power Transmission System
Chapter 3
Power transmission Systems
Part 3
Engine Components and Tractor Systems
Chapter 4
Internal Combustion Engine
Part 4
Tractor Systems Maintenance
Chapter 5
Engine Systems Maintenance
Chapter 6
Tractor Maintenance
Part 5
Farm Machinery Safety and Operation
Chapter 7
Tractor Operations and Safety
Chapter 8
Farm Machinery and Safety
Part 6
Maintenance of Farm Machinery Equipments
Chapter 9
Tillage Equipment
Chapter 10
Crop Planting Equipment
Part 7
Farm Structures and Safety
Chapter 11
Farm Safety
Chapter 12
Farm Structures
Chapter 13
Post harvest Handling of Fruits and Vegetables
Chapter 14
Poultry Housing
FURTHER READING
CHAPTER 1
WHAT IS MAINTENANCE?
Introduction
Every physical asset such as machinery put into practical use and service
fulfills some specific functions, and failures of some components are inevitable.
Thus the maintenance of these assets is obvious. Maintenance is generally
recognized as the single largest controllable cost factor in any production assembly
and up till now represents a challenge leading the managements to reevaluate
their maintenance strategies.
Maintenance can be defined as the practice of keeping in form or shape of
equipments, machine system or object in its original status as much as possible.
Note that maintenance is not repairing a machine after it breaks or when it stops
work (Frank Buckingham 1981). It is a means of achieving optimum value for
equipment in order to perform its desired and designed functions. Thus
maintenance is protecting a machine so that it does not break down or wear out
quickly.
You must protect your machine from the following enemies;
1. Wear (grease and oil are used to protect machines from wears)
2. Dirt (Filters are used to catch and hold dirt before it gets inside and damages
parts)
3. Heat (The cooling and lubrication systems protects the machine from heat)
Regular maintenance is one of the prerequisites for a long living and
reliable engine performance. The recommended engine servicing procedure is
contained in the Owners Handbook for each engine model. Additional servicing
is often necessary and depends on the type of operation the engine is subjected
to.
I must stress that if you carry out your own servicing make sure you have
the proper tools and perhaps attend maintenance training. Mistakes made due to
lack of skill or knowledge are often more expensive than employing a reputable
mechanic.
Maintenance Policy
It is always a concern for the decision makers to determine which type of
maintenance should be most appropriate for optimum machine performance as
indicated in the block diagram for maintenance policies in Figure 2-1.
Decision makers, therefore, need to take into account; the needs of their
business, Recommendations from the original equipment manufacturer, their
own experience and that of other users of similar plant, and Online or Offline
information on available conditions from the plant.