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Prime
Moulder
Contractor
Start Start
Conduct ISIR
measurement &
capability study on all
samples, 20 per cavity.
Parts approve by
Engineering
Moulder can start
parts is approved Issue ISIR/approval
End production
Prime con to inform moulder report to prime con
together with signed
approved sample.
Appendix 1: Appendix 2:
Moulder & Prime Contractor to submit: ISIR approval must comply to engineering drawing (minimum requirement).
1.1 ISIR Package (All):
-Part Submission Warrant (Warrant declaration) 1. Visual inspection:
-ISIR Measurement Documentation (Measurement & Capability) - Colour;
-ISIR Form, Fit and Function - tool impression number;
-Control Plan & QSI - tooling marking i.e. dyson logo, material, recycle logo, etc;
a) Ongoing projects/New SKU/ Current Support Project - include in - Moulding defect i.e. sink mark, dented, fashes, short mould, etc;
ISIR Package - Part appearance i.e. missing feature, burr, sharp edge or drag mark along
b) New Project/ X-Project - Submit separately to Dyson Quality split line, polish or texture surface as per drawing.
-DR/MS/999/99a
-RoHS test report (if applicable, see Compliance section of Form, Fit 2. Fit function:
and Function document) - fit function test to be perform with neighbouring components covering all
variants/tools/impressions
1.2 ISIR Supportive documents(Electronics only) - Main con to submit fit function report along with approval sample.
-Electronics Assembly Initial Inspection Report
-ICT/ MDA testing report 3. Validation:
-ICT Test coverage report - all parts/assembly submitted must at least passed and comply with
-FCT Testing report engineering drawing (min requirement) i.e. EOL, CTQ, special process, etc.
-Certificate of Conformance - supportive document from main con is mandatory or engineer need to
-Soldering joint temperature profile record down any job number for conducted validation on approval notes.
-Indirect Material List (Solder bar, fux, etc)
-Appendix (Drawing assembly, bareboard & etc) 4. Dimensions:
- All critical dimensions on ISIR measurement report must adhere with lates
Tool maker to submit : part drawing. PPK value > 1.67.
1.3 ISIR Package: - No approval to be granted for ISIR parts consisting out spec dimension.
-Part Submission Warrant (Warrant declaration)
-ISIR Measurement Documentation (Measurement & Capability)
ion 02)
Dyson
Engineering
Yes Yes
Yes Yes
No Validation/EOL
PASSED?
(Applicable for
PASSED?
(Applicable for
ISIR approval)
Yes
No Dimension Dimension No
Inspection Inspection
by PASSED? PASSED?
Tooling
Yes Yes
report to Dyson
y Issue tool approval
Engineering
al Yes Ppk ≥ 1.67? Ppk ≥ 1.67? Yes Tooling approve by
on
ed
e.
No No
Prime Yes No
Approval from Design Tolerance can be changed No
PK Manager/ ProjectManager/ to improve capability and
luded Project Quality Team Leader get Ppk ≥1.67?
Yes
No
OR
overing all
3. Create low PPK approval job and assigned it to Design
le. Manager/Project Manager & Project Quality Team Leader.
with latest
ension.
Dyson Tooling Tool Maker
Start
Tooling Department raise
approval workfow in NPD
Tool trial.
Below actions need to be
done by Tooling :-
1. Assign the job to
Engineering for Tooling Significant Production Run
Approval.
2. Pass the samples 20 shots
to Engineer.
3. Attach the measurement Sample 20 shots per cavity
data into job. per colour.
Tool maker to
Inform Tool Maker on the proceed with
approval. Tooling to close transferring tooling End
job. to moulder.
Yes
Dyson Part, Assembly,Product Approval Process / Flow Chart - Internal distribution (Revision 14)
Prime
Moulder
Contractor
Start Start
Conduct ISIR
measurement &
capability study on all
samples, 20 per cavity.
Parts approve by
Engineering
Moulder can start
parts is approved Issue ISIR/approval
End production
Prime con to inform moulder report to prime con
together with signed
approved sample.
Appendix 1: Appendix 2:
Moulder & Prime Contractor to submit: ISIR approval must comply to engineering drawing (minimum requirement).
1.1 ISIR Package (All):
-Part Submission Warrant (Warrant declaration) 1. Visual inspection:
-ISIR Measurement Documentation (Measurement & Capability) - Colour;
-ISIR Form, Fit and Function - tool impression number;
-Control Plan & QSI - tooling marking i.e. dyson logo, material, recycle logo, etc;
a) Ongoing projects/New SKU/ Current Support Project - include in - Moulding defect i.e. sink mark, dented, fashes, short mould, etc;
ISIR Package - Part appearance i.e. missing feature, burr, sharp edge or drag mark along
b) New Project/ X-Project - Submit separately to Dyson Quality split line, polish or texture surface as per drawing.
-DR/MS/999/99a
-RoHS test report (if applicable, see Compliance section of Form, Fit 2. Fit function:
and Function document) - fit function test to be perform with neighbouring components covering all
variants/tools/impressions
1.2 ISIR Supportive documents(Electronics only) - Main con to submit fit function report along with approval sample.
-Electronics Assembly Initial Inspection Report
-ICT/ MDA testing report 3. Validation:
-ICT Test coverage report - all parts/assembly submitted must at least passed and comply with
-FCT Testing report engineering drawing (min requirement) i.e. EOL, CTQ, special process, etc.
-Certificate of Conformance - supportive document from main con is mandatory or engineer need to
-Soldering joint temperature profile record down any job number for conducted validation on approval notes.
-Indirect Material List (Solder bar, fux, etc)
-Appendix (Drawing assembly, bareboard & etc) 4. Dimensions:
- All critical dimensions on ISIR measurement report must adhere with lates
Tool maker to submit : part drawing. PPK value > 1.67.
1.3 ISIR Package: - No approval to be granted for ISIR parts consisting out spec dimension.
-Part Submission Warrant (Warrant declaration)
-ISIR Measurement Documentation (Measurement & Capability)
ion 14)
Dyson
Engineering
Tool rejected by
engineering
Yes Yes
Yes Yes
No Validation/EOL
PASSED?
(Applicable for
PASSED?
(Applicable for
ISIR approval)
Yes
No Dimension Dimension No
Inspection Inspection
by PASSED? PASSED?
Tooling
Yes Yes
report to Dyson
y Issue tool approval
Engineering
al Yes Ppk ≥ 1.67? Ppk ≥ 1.67? Yes Tooling approve by
on
ed
e.
No No
OR
overing all
3. Create low PPK approval job and assigned it to Design
le. Manager/Project Manager & Project Quality Team Leader.
with latest
ension.
Dyson Tooling Tool Maker
Start
Tooling Department raise
approval workfow in NPD
Tool trial.
Below actions need to be
done by Tooling :-
1. Assign the job to
Engineering for Tooling Significant Production Run
Approval.
2. Pass the samples 20 shots
to Engineer.
3. Attach the measurement Sample 20 shots per cavity
data into job. per colour.
Tool maker to
Inform Tool Maker on the proceed with
approval. Tooling to close transferring tooling End
job. to moulder.
Tool modification
OVAL PANEL review
Dyson Part, Assembly,Product Approval Process / Flow Chart - External distribution (Revision 16)
Moulder Prime Contractor Dyson Approvals Dyson Engineering Dyson Approvals Dyson Tooling Tool Maker
1. Visual inspection:
- Colour; Visual Visual
- tool impression number; No No
Inspection Inspection Does the change affect
- tooling marking i.e. dyson logo, material, recycle logo, etc; Approvals Report? No
PASSED? PASSED?
- Moulding defect i.e. sink mark, dented, flashes, short mould, etc; 1. Material grade End
- Part appearance i.e. missing feature, burr, sharp edge or drag mark along split Does the change affect 2. Material Supplier
line, polish or texture surface as per drawing. Approvals Report? Yes Yes
1. Material grade
2. Fit function: No 2. Material Supplier
- fit function test to be perform with neighbouring components covering all No Fit function Yes
variants/tools/impressions Fit function No
PASSED? PASSED?
- Main con to submit fit function report along with approval sample.
Amend Approvals Report/inform
3. Validation: Yes safety agencies
- all parts/assembly submitted must at least passed and comply with (Refer to Appendix 4)
engineering drawing (min requirement) i.e. EOL, CTQ, special process, etc. Yes Yes Notify Safety Approval
- supportive document from main con is mandatory or engineer need to record Amend Approvals Report/inform Engineer
down any job number for conducted validation on approval notes. safety agencies
(Refer to Appendix 4) No
Validation/EOL
4. Dimensions:
PASSED?
- All critical dimensions on ISIR measurement report must adhere with latest
(Applicable for
part drawing. PPK value > 1.67.
End ISIR approval)
- No approval to be granted for ISIR parts consisting out spec dimension.
Yes
No
No Dimension Dimension
Inspection Inspection
PASSED? PASSED?
is rejected
Moulder to conduct moulder parts/document Parts/Assy rejected by Yes
tooling correction. Prime con to inform engineering Yes
No
Parts approve by Engineering
approved No
Issue ISIR/approval report to
Moulder can start
End
moulder parts is
production Prime con to inform prime con together with signed
approved sample.
* Notes:
The attachment works as a reference only.
Retrieve the latest copy of DRMS documents (Form & Procedure) from Dyson Material Team.
PART SUBMISSION WARRANT
Configuration No :
ADDRESS:
SUPPLIER NAME:
ADDRESS:
DECLARATION
I confirm that the samples included in this submission are representative for our parts, and are produced in accordance with
Dyson drawings and specifications. The samples have been produced with the materials specified by Dyson and by using
Dyson allocated tools(where supplied) without additional process steps at production rate of ______/_____hours. I further
confirm that written verification of the compliance is archived and it is available for audit and validation by Dyson and/or its
representatives.
I acknowledge that approval of the sample by Dyson does not remove or alter any obligation we have to Dyson under any
manufacturing or supply agreement or as any waiver by Dyson of its rights, whether under those agreement or otherwise.
Title:_______________________________________________________________ Email:__________________________
DYS-QA-DPAP-F-001-01
QUALITY STANDARD INSTRUCTION
Product Level:
SUPPLIER PART NAME
Assembly
MODEL DRAWING NUMBER Part
Document Revision:
Revision Date Reason of revision Name/ PIC
DYS-QA-DPAP-F-004-01
QSI REF. NUMBER
PAGE
VERIFIED BY
DATE REV:
APPROVED BY
PREPARED BY
Dyson does not accept any responsibility for the suitability of the QSI for the supplier to meet its obligations to Dyson under any
manufacturing or supply agreement
Additional requirement
INSPECTION STANDARD
For Start-up and IPQC measurement
Cosmetic :
Frequency ________________
Accept /Reject ______________
Dimension ¨ (IPQC):
Frequency ________________
Accept /Reject ______________
INSPECTION STANDARD
For Outgoing And Incoming Inspection (OQC & IQC)
Grid Ref Dimension Equipment Used
SUPPLIER OQC/ PRIME CONTRACTOR IQC MEASUREMENT Cosmetic :
Frequency ________________
Accept /Reject ______________
olour
Dimension ¨ :
Frequency ________________
Accept /Reject ______________
NOTE:
e/ PIC Dimension ¨ is including Key characteristic dimension, Low PPK dimension & problematic dimensions based on historical
manufacturing experience.
yson under any
TION
& IQC)
n historical
Key Contact :
Control Plan
EB Date (orig)
PP Date (rev.)
Issue :
Product Level: Drawing Number : Supplier / Manufacturer Approval / Date:
Assembly
Part number :
Part
Dyson does not accept any responsibility for the suitability of the control plan for the supplier to meet its obligations to Dyson under any
manufacturing or supply agreement.
Characteristics Methods
DYS-QA-DPAP-F-005-01
ISIR Sampling Table
Commodities Volume production run Sample size for measurement Additional requirement
(Volume to support EB)
Plastic Significant Production Run 20 shots per cavity COC, COA
Rubber Min 10 shots 5 shots per cavity NA
Metal Significant Production Run 20 pieces per tool Mill certificate
Hepa Filter Measure 20 shots from 1st spinning
tools
Min 30 shots NA
Pre Filter Measure 5 samples from subsequent
spinning tools
Sintered Parts Significant Production Run 20 pieces NA
Casting Significant Production Run 20 pieces NA
Spring Significant Production Run 20 pieces NA
Wire Looms Significant Production Run 20 pieces NA
Motors Min 350 pieces Motor life test (30 pieces) See motor procedure annex 1.0
Electronic Based on Project requirement plus 20 pcs 20 pcs First Article / Part Submission Warranty/BOM
Assembly
PLGM materials Significant Production Run 10 pieces NA
and Packaging
PVC electrical Min 350 pieces Cable rewind test Flexibility, Friction test data/shore hardness
cables
Product Assembly ISIR required even if child part(s) are under concession.
Details to be noted within Form Fit Function page of ISIR
Significant Production Run 20 pieces submission for the Assembly
ISIR Measurement Docume
Supplier: Dynacast ( S ) Pte Ltd Report Page No. : 1
Configuration No
Please fill in the red column
GENERAL REQUIREMENTS:
Background:
B. T-Stage:
Measurement Data
Impression no : 1 Cavity
1 2 3 4
Lower limit 8.560 3.280 6.760 2.320
Upper limit 8.680 3.360 6.860 2.380
Std Deviation
Mean
Pp #VALUE! #VALUE! #VALUE! #VALUE!
PPU #VALUE! #VALUE! #VALUE! #VALUE!
PPL #VALUE! #VALUE! #VALUE! #VALUE!
Ppk #VALUE! #VALUE! #VALUE! #VALUE!
Measuring Instruments Smarscope Smarscope Smarscope Dial Indicator
Grid REF D1-1 D1-2 D1-3 D3-4
+Tol 0.060 0.040 0.050 0.030
Dimension 8.620 3.320 6.810 2.350
-Tol 0.060 0.040 0.050 0.030
Upper Limit 8.680 Out 3.360 Out 6.860 Out 2.380 Out
Nominal Dimension 8.620 of 3.320 of 6.810 of 2.350 of
Lower Limit 8.560 Spec 3.280 Spec 6.760 Spec 2.320 Spec
S1 0 0 0 0
S2 0 0 0 0
S3 0 0 0 0
S4 0 0 0 0
S5 0 0 0 0
S6 0 0 0 0
S7 0 0 0 0
S8 0 0 0 0
S9 0 0 0 0
S10 0 0 0 0
S11 0 0 0 0
S12 0 0 0 0
S13 0 0 0 0
S14 0 0 0 0
S15 0 0 0 0
S16 0 0 0 0
S17 0 0 0 0
S18 0 0 0 0
S19 0 0 0 0
S20 0 0 0 0
Minimum 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Maximum 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Average 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Note:
i. All measurement to be done 24 hours after parts have been moulded.
ii. All calculations on this form are generated automatically.
iii. To add further measurements columns copy and paste to the right.
iv. This report is to be sent electronically to Dyson Engineering.
Submitted by: SC Ng
Position: QA Engineer
DYS-QA-DPAP-F-002-02
Documentation Issue 15
of 1
14 Oct 2019
316L
Natural
Dynacast
or Others :
Dimensions
5 6 7 8 9 10
3.490 3.050 2.680 11.090 13.100 13.070
3.590 3.150 2.760 11.230 13.210 13.210
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
MM Dial Indicator MM Smartscope Smartscope
D4-5 C4-6 C4-7 C6-8 C6-8 D2-10
0.000 0.000 0.040 0.070 0.070
3.590 3.150 2.720 11.160 13.140 13.140
0.100 0.100 0.040 0.070 0.040
3.590 Out 3.150 Out 2.760 Out 11.230 Out 13.210 Out 13.210
3.590 of 3.150 of 2.720 of 11.160 of 13.140 of 13.140
3.490 Spec 3.050 Spec 2.680 Spec 11.090 Spec 13.100 Spec 13.070
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
le number. Example; TA /C1 /S1.
en in the drawing.
10
13.070
13.210
#VALUE!
#VALUE!
#VALUE!
#VALUE!
D2-10
0.070
0.070
Out
of
Spec
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.000
0.000
0.000