C4000MK3 PM en 13 PDF

CONTENTS
ASSEMBLY SECTION
Mainframe - Left Hand Side........................................................................................................ 1
Mainframe - Right Hand Side..................................................................................................... 1.1
Rear Arm.................................................................................................................................... 2
Radiator/Oil Cooler (Diesel)........................................................................................................ 3
Radiator/Oil Cooler (GM LPG).................................................................................................... 3.1
Radiator/Oil Cooler (Toyota LPG)............................................................................................... 3.1a
Extra Oil Cooler Mounted On Hydraulic Tank Assembly............................................................ 3.2
Bonnet........................................................................................................................................ 4
Hydraulic Tank............................................................................................................................ 5
Diesel Tank................................................................................................................................. 6
Gas Bottle Carrier....................................................................................................................... 6.1
Cabin Assembly - I...................................................................................................................... 7
Cabin Assembly - II..................................................................................................................... 7.1
Cabin Assembly - III.................................................................................................................... 7.2
Cabin Assembly - Heater Kit....................................................................................................... 7.3
Accelerator & Inch Pedals.......................................................................................................... 8
Diesel Exhaust Assembly........................................................................................................... 9
GM LPG Exhaust Assembly....................................................................................................... 9.1
Toyota LPG Exhaust Assembly.................................................................................................. 9.1a
Air Filter...................................................................................................................................... 10
4-Port Changeover & 6-Port Diverter Valves.............................................................................. 11
Bleed Block & Brake Valve......................................................................................................... 11.1
Valve Chest................................................................................................................................ 12
Joystick Valve Chest................................................................................................................... 12a
Steering Motor............................................................................................................................ 12.1
Steering Cylinders...................................................................................................................... 12.2
Mast Carriage (Reach), Tilt & Side Shifting Mast Cylinders....................................................... 12.3
Standard Wheel Motors.............................................................................................................. 13
XL/Lumber Wheel Motors........................................................................................................... 13.1
Pump/Bell Housing Assembly (Diesel)....................................................................................... 14a
Engine Assembly (Diesel)........................................................................................................... 14b
Pump/Bell Housing Assembly (GM LPG)................................................................................... 14.1a
Engine Assembly (GM LPG)....................................................................................................... 14.1b
Pump/Bell Housing Assembly (Toyota LPG).............................................................................. 14.2a
Engine Assembly (Toyota LPG)................................................................................................. 14.2b
Dash Assembly - I....................................................................................................................... 15
Dash Assembly - II...................................................................................................................... 15.1
Joystick Dash Assembly............................................................................................................. 15.2
Fuse Box - Fuse Layout.............................................................................................................. 16
Standard Wheels & Tyres........................................................................................................... 17
XL/Lumber Wheels & Tyres........................................................................................................ 17.1
Standard Mast Carriage.............................................................................................................. 18
Mast Carriage - Sideshifting Mast............................................................................................... 18.1
Forks........................................................................................................................................... 19
Hydraulic Sections
Steering Motor & Valve Chest Feed & Return Lines.................................................................. 20
Drive Pump Feed & Return (Oil Cooler) Lines............................................................................ 21
Extra Oil Cooler Lines................................................................................................................. 21.1
Rear Motor Drive Lines............................................................................................................... 22
Rear Motor Bleed & Brake Lines................................................................................................ 22.1
Front Motor Drive Lines.............................................................................................................. 23
Front Motor Bleed & Brake Lines................................................................................................ 23.1
Steering Cylinder Lines............................................................................................................... 24
Steering Motor Lines................................................................................................................... 24.1
Drive Pump To Inch Valve & Brake Valve / Return Block to Tank.............................................. 25
Tilt Cylinder Lines....................................................................................................................... 26
Reach Cylinder Lines.................................................................................................................. 27
Lift & Auxiliary Section Lines...................................................................................................... 28
Side Shifting Mast Lines (Optional)............................................................................................ 29
Joystick/Valve Chest Pilot Lines - I (Optional)............................................................................ 30
Joystick/Valve Chest Pilot Lines - II (Optional)........................................................................... 30.1
Ref No: CM4A001 Rev: 01-A Rev Date: 02/03/2016 SECTION
Title: Mainframe Assembly - Left Hand Side 01
39
15 20
11
6
12 13
24
21
25
20
24
8
21
51
12
11
10 23
21
15
14 21
22
2
5 13
21
30 16
16
20 34 41
20
33
35 31
32
40 9a
36
18
37
26
17
19
9 27
29
26
8
7 17
8
27
28
 COMBILIFT LTD. 2016
Title: Mainframe Assembly - Left Hand Side 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
Front LH Swivel - Standard CMS00070 01-A
1* 1
Front LH Swivel - XL/Lumber Version HMS00027 01-A
Platform Step - Standard HMF00771 01-A
2* 1
Platform Step - XL/Lumber Version UMF00069 01-A
Standard Wheel Motor (MCR05) See Section 13 01-A
3* 1
XL/Lumber Wheel Motor See Section 13.1 01-A
4 1 4-Port Valve With Bleed Port See Section 11 01-A
5 1 Bleed Block See Section 11.1 01-A
6 2 Hydraulic Cab Mount (70 Shore) HPC00010 01-A
7 1 M20 Lock Nut CPB00239 01-A
8 18 M10 Lock Nut CPB00262 01-A
9 1 Slave Front Steering LH CMR00002 01-A
9a 1 Seal Kit Slave Front Steering LH CPR00002 01-A
10 2 Reinforced Cabin Mount CPC00113 01-A
11 12 25mm Pipe Clamp Top CPF00051 01-A
12 12 M8x45 Hex Head Bolt CPB00041 01-A
14 2 Carriage Ram Nylon Wear Pad CPMC0003 01-A
15 24 25mm Pipe Clamp CPF00049 01-A
16 14 M10x65 Hex Head Bolt (Grade 10.9) CPB00003 01-A
17 2 M12 Flat Washer CPB00082 01-A
19 1 M20x100 Hex Head Bolt (8.8 FT) CPB00221 01-A
24 4 M8 Spring Washer CPB00104 01-A
26 2 Steering Ram Washer CMR00006 01-A
29 10 M16 Lock Nut CPB00006 02-A
30 3 Proximity Switch Bracket CMF00998 02-A
31 3 Proximity Switch Wire (DIN Connector) CPE00002 01-A
32 3 Proximity Switch (IGS205) CPE00087 01-A
33 3 Proximity Switch Holder CPE00091 01-A
34 6 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
36 6 M10x35 Socket Head Bolt CPB00144 01-A
37 1 M20 Nut CPB00083 02-A
38 1 4-Port Valve With Bleed Port CPHY0323 01-A
40 2 Front L.H. Swivel Proximity Bracket CMS00075 01-A
41 1 Slew Ring Bearing VU14-0179 CPS00025 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *

Ref No: CM4A001.1 Rev: 02-A Rev Date: 03/03/2016 SECTION
Title: Mainframe Assembly - Right Hand Side 01
29
40
41
46 36
25
10
12
8* 23
31
27
28 42
43
25
27
7
11 24
6a
30
27
27
25
39
38
26 9
27 19
26 35 47
26 43
27 42
3
37 45
47
17
44
15
13 14
16
20
4a
4
18
1*
22
21
5
32
18
24
22
32 34
2*
33

Title: Mainframe Assembly - Right Hand Side 01
Parts Table
Front RH Swivel - Standard CMS00061 01-A
1* 1 Standard Backplate (545 Plat Height) HMS00002 04-A
Drive Motor - 260cc + Brake MCR05 See Section 13 01-A
2* 1
XL/Lumber Wheel Motor See Section 13.1 01-A
4 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A
4a 1 Seal Kit Master Front Steering RH CPR00001 02-A
5 1 Master Front Steering RH CMR00001 01-A
6a 1 Suction Filter Element CPHY0012 04-A
6a* 1 Suction Filter Element (Toyota) CPHY0365 01-A
7 1 Suction Filter Assembly CPHY0019 03-A
7* 1 Suction Filter Assembly (Toyota) CPHY0366 01-A
8* 1 Bonnet Protector HMF00908 01-A
8* 1 Bonnet Protector - XL Version HMF00907 01-A
9 1 Bolt On Heat Shield HMF00870 03-A
10 1 Suction Filter Bracket HMF00754 01-A
11 2 Radiator Rubber Mount CPC00105 01-A
12 3 Rubber Engine Mount CPV00005 01-A
13 1 Battery CPE00034 01-A
14 2 Battery Rod CME00002 02-A
15 1 Battery Bar CME00006 01-A
16 1 Battery Mat SMF00494 01-A
17 2 Carriage Ram Nylon Wear Pad CPMC0003 01-A
19 1 1" Ball Valve (Low presure) CPF00237 01-A
24 18 M10 Lock Nut CPB00262 01-A
28 4 M8x25 Dome Head Bolt CPB00342 01-A
29 6 ISO 4017 (Regular Thread) M10 x 30 CPB00018 06-A
34 10 M16 Lock Nut CPB00006 02-A
41 2 M10 Nut CPB00050 01-A
42 2 1" 1/4 BSP - 1" 5/16 JIC M/M Adapter CPF00010 01-A
43 2 1" 1/4 Bond Seal SPF00013 01-A
44 1 1" BSP - 1"5/16 JIC M/M Adaptor CPF00183 01-A
45 1 1" BSP - 1" 5/16 JIC M/F Adapter CPF00407 01-A
46 3 M16x50 Socket Cap Bolt CPB00152 01-A
47 2 1" Bond Seal CPF00058 01-A
Note:
Title: Rear Arm Assembly 02
18
12
17
20
19
4
13
11
14
6
10
3
16
23
2
22
21
2a
15

Title: Rear Arm Assembly 02
Parts Table
1* 1 Rear Arm Weld Assembly - Standard HMS00050 01-A
1* 1 Rear Arm Weld Assembly - XL/Lumber HMS00055 01-A
2* 1 Rear Steering Cylinder - Standard CMR00024 01-A
2 * 1 Rear Steering Cylinder Seal Kit - XL/Lumber CMR00205 01-A
2a* 1 Rear Steering Cylinder Seal Kit - Standard CPR00024 02-A
2a* 1 Rear Steering Cylinder Seal Kit - XL/Lumber CPR00205 02-A
3 1 Rear Wheel Motor See Section 13 01-A
4 1 Swivel Bearing SPS00001 04-A
5 1 Hydraulic Hose Bracket HMS00047 01-A
9 1 M20 Nut CPB00083 02-A
11 2 1" 1/16 JIC M/M Bulkhead & Nut CPF00204 01-A
12 2 1" 1/16 JIC F/M Swivel Fitting SPHY0006 02-A
13 10 M16x80 Hex Head Bolt (10.9) CPB00120 01-A
15 10 M16 Lock Nut CPB00006 02-A
17 2 Proximity Switch Holder CPE00091 01-A
18 2 Proximity Switch Wire (DIN Connector) CPE00002 01-A
19 2 Proximity Switch (IGS205) CPE00087 01-A
20 4 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
Note:

Title: Combined Radiator/Oil Assembly - 'LHVHO 03
5
24
7
9
19
17
18
23*
24
2
26
24
3
1a
13
9
14
7
6
5
16
15
12
1b
47
20
13
20
21
9
22
9
8
7
10
25
Title: Combined Radiator/Oil Assembly - 'LHVHO 03
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL
BREAK
1a 2 Radiator Cap (BECC0190020/A) CPK00058 02-A
1b 1 Diesel Cowling HMK00029 02-A
2 2 1/2" BSP Bung CPF00032 01-A
3 2 1/2" Bond Seal CPF00056 05-A
4 1 Fan Guard HMK00035 02-A
6 4 M8 Flat Washer CPB00015 01-B
8 1 Radiator Top Support Bracket HMF00878 03-A
11 1 Radiator Bracket HMF00824 03-A
15 2 Radiator AV Mount Washer CMF00399 01-A
16 2 M10 Lock Nut CPB00262 01-A
17 1 Diesel Engine Top Water Hose HPK00020 02-A
18 1 Diesel Engine Bottom Water Hose HPK00021 01-A
19 1 0.6 Litre Reserve Coolant Tank CPK00073 02-A
20 2 3/4" Bond Seal CPF00057 01-A
21 1 3/4" BSP - 3/4" JIC Male/Male Adapter CPF00007 01-A
22 1 3/4" BSP - 7/8" JIC M/M Adaptor CPF00108 01-A
23* 1 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A
24 3 30-45mm Hose Clip CPB00420 01-A
25 1 Radiator Bobbin (30mm Diameter) CPC00106 02-A
26 1 Breeze Hose Clip (40-64mm) CPC00096 01-A
Note:
1. Item 26* Used When Cabin Heater Is Installed.

Ref No: CM4A003. Rev: 02-A Rev Date: 07/03/2016 SECTION
Title: Combined Radiator/Oil Cooler Assembly - GM LPG 03
4
11
6
14
13
15
5
24b
24a
11
23
12
2
14
18
16
17
10
13
15
14
18
20
14
20
7
21
22
9
14
15
19
Title: Combined Radiator/Oil Cooler Assembly - GM LPG 03
Parts Table
1 1 Horizontal Radiator (BEC 985) HPL00010 02-A
2 1 Radiator Cap (BECC0190020/A) CPK00058 02-A
3 1 Gas Cowling HMK00032 02-A
4 1 0.6 Litre Reserve Coolant Tank CPK00073 02-A
5 1 Gas Engine Top Water Hose HPK00022 01-A
6 1 Gas Engine Bottom Water Hose HPK00023 01-A
12 1 30-45mm Hose Clip CPB00420 01-A
17 2 M10 Lock Nut CPB00262 01-A
20 2 3/4" Bond Seal CPF00057 01-A
21 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A
23 1 1/2" Bond Seal CPF00056 05-A
24a 1 1/2" BSP Bung CPF00032 01-A
24b 1 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A
Note:
1. Item 24b Used When Cabin Heater Is Installed.

Ref No: CM4A0003.1a Rev: 01-A Rev Date: 01/11/2016 SECTION
Title: Combined Radiator/Oil Cooler Assembly - Toyota LPG 3
26
22
6
13
23
11
12
24
20
22
7
21
22
12
10
15
4
13
11
12
16
5
27
17
17
18
19
12
8
11
12
10
14
Title: Combined Radiator/Oil Cooler Assembly - Toyota LPG 3
Parts Table
1 1 HF Gas Radiator Assembly(Toyota) HPL00012 02-A
3 1 Radiator Bracket HMF00824 03-A
6 1 Toyota 4Y Bottom Rad Hose BPL00034 01-A
7 1 Bottom Water Hose - Toyota 4Y HPL00013 01-A
9 1 0.6 Litre Coolant Reserve Tank Kit CPK00073 04-A
16 2 M10 Lock Nut CPB00262 01-A
17 2 3/4" Bond Seal CPF00057 01-A
21 1 1/2" Bond Seal CPF00056 05-A
22 3 30-45mm Hose Clip CPB00420 01-A
24 1 1/2" BSP Bung CPF00032 01-A
25 1 Radiator Cap (for BEC Radiators) CPK00058 01-A
26 1 Dsl Fan guard plate HMK00072 01-A
¤ COMBILIFT LTD. 2016

Title: Extra Oil Cooler Mounted On Hydraulic Tank Assembly 3
15
2
14
24
24
10
13
23
22 12 3
21 12
25
22
11
16 2
21
20
4 9 8
2
15
18
18
17
19
26
18
1
18
19

Title: Extra Oil Cooler Mounted On Hydraulic Tank Assembly 3
Parts Table
1 1 Hydraulic Tank HMH00020 01-A
3 1 1/2" Bond Seal CPF00056 03-A
4 2 HMH00020 Locking Pin Housing HMH00035 01-A
5 1 Extra Oil Cooler Box Front HMH00025 01-A
6 1 Oil Cooler Box Lid HMH00027 01-A
7 2 Mosquito Net Screen For Oil Cooler CPC00108 01-A
8 1 Oil Cooler Cam Leg HMH00030 02-A
9 1 Spinner Knob CPS00022 01-A
10 1 Oil Cooler (BEC622) CPHY0159 01-A
11 1 Electric Fan For Oil Cooler (BEC622) CPHY0182 01-A
12 2 1" BSP - 1" 1/16 JIC M/M Tank Fitting CPF00554 01-A
13 1 Temp Switch - Oil Cooling Fan - (T60 Degrees) SPHY0063 03-A
16 4 M10 Nut CPB00050 01-A
19 4 M12 Nylon Lock Nut CPB00123 01-A
22 8 M8 Hex Nut CPB00049 01-A
23 4 M8x20 Countersunk Bolt CPB00232 01-A
24 2 1" 1/16 JIC M/F 90 Adapter CPF00225 01-A
25 1 Oil Cooler Cam Leg Latch HMH00038 02-A
26 2 M12x35mm Socket Head Bolt CPB00571 01-A

Title: Bonnet Assembly 04
29
28
26
13
17 7
16
22
23
7
5 1*
16
25
11*
23
26
22
23 17
16 8
12 22
16
2 18
17
6 22
16
9
23
14 10
27 22 10a
19
20
24
21
27
16
15 18

Title: Bonnet Assembly 04
Parts Table
Bonnet Assembly HMP00045 03-A
1* 1
Bonnet Assembly - XL/Lumber Version HMP00040 02-A
2 1 Bonnet Hinge Bracket HMF00880 01-A
3 2 Bonnet Hinge CPB00055 01-A
4 1 Side Panel(Extra Vents) HMP00079 02-A
5 1 Handle Bonnet CPC00026 01-A
6 1 Back - Up Alarm 12V CPE00059 01-A
7 1 LED Work Lamp 1000lm (4Q4M8933A01) CPE00236 01-A
8 2 Clip Female CPC00077 01-A
9 2 Clip Male CPC00076 01-A
10 1 Battery Isolator Switch (0-605-00) CPE00121 01-A
10a 1 Isolater Switch Key (0-605-99) CPE00122 01-A
11* 1 Side Bubble Beading - C4000(MK3) Bonnet CPC00016 01-A
12 1 Gas Strut CPHY0119 01-A
13 1 Grommet for Work Lights CPE00077 01-A
14 4 M10 Lock Nut CPB00262 01-A
23 15 M8 Lock Nut CPB00029 02-A
28 1 Bonnet Mirror Bracket (Optional Extra) CMP00025 01-A
29 1 Convex Bonnet Mirror (Optional Extra) CPG00032 01-A
Note:

Title: Hydraulic Tank Assembly 05
3a
3f
3e
3 22
3d 17
16
12
14
3b
13
2
24
25
3c
1
16
17 23
14
22 13
9
10
5
7
19
18
4
15
17 16 20
21
11
Title: Hydraulic Tank Assembly 05
Parts Table
1 1 Hydraulic Tank Assembly HMH00010 04-A
2 1 Breather Box Assembly See Section 10 01-A
3 1 In-Tank Filter Assembly (MPF1841AG1P1OT) CPHY0090 02-A
3a 1 O-Ring In-Tank Filter (Cap Seal) (3a) CPSK0089 01-A
3b 1 O-Ring In-Tank Filter (Bowl Seal) (3b) CPSK0088 01-A
3c 1 O-Ring In-Tank Filter (Tank Seal) (3c) CPHY0091 03-A
3d 1 O-Ring In-Tank Filter (Filter Seal) (3d) CPSK0087 01-A
3e 1 In-Tank Filter Element CPHY0076 01-A
3f 1 In-Tank Filter Spring CPHY0092 01-A
4 1 Brake Valve Assembly See Section 11.1 01-A
5 1 Inspection Panel CMH00001 03-A
6 1 Inspection Cover O-Ring Seal CPHY0011 01-A
7 1 In Tank Strainer Filter CPHY0015 01-A
8 1 Hydraulic Tank Cap (Aisle Master) BMH00025 01-A
9 1 Hydraulic Tank Oil Level Gauge CPHY0008 01-A
10 1 2 Bar Non Return Valve - 3/4" BSP SPHY0102 01-A
11 1 1/2" BSP Bung CPF00032 01-A
15 1 1/2" Bond Seal CPF00056 05-A
19 2 3/4" Bond Seal CPF00057 01-A
21 1 3/4" JIC MxMxF Tee CPF00086 01-A
24 1 1 1/4" Bond Seal SPF00013 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts From This Section

9
11
10
Ref No: CM40006

Title: Diesel Tank Assembly
14
7
8 1
6a
2
13
Optional Fuel Filter With Primer 12 20
14
19 13
12
Rev: 03-A Rev Date: 24/02/2016 SECTION

21
23
4
22 19
5
17 25 3
16
23
23 24 15
22
18
6 23 22
06
6a
17
Ref No: CM40006 Rev: 03-A Rev Date: 24/02/2016 SECTION
Title: Diesel Tank Assembly 06
Parts Table
1 1 Diesel Tank (No Fuel Gauge) CMD00012 05-A
1 1 Diesel Tank (Fuel Guage) CMD00019 06-A
2 1 Diesel Cap 50000 Series Vented CPC00008 01-A
3 1 Diesel Tank Low Level Fuel Switch CPE00048 01-A
4 1 Electric Fuel Pump (1G610-52001) CPK00070 01-A
5 1 Inline Diesel Fuel Filter CPK00056 01-A
6 1 Standard Fuel Filter (1907743012) CPK00009 01-A
6a 1 Fuel Filter Element CPK00004 02-A
7 1 Fuel Filter With Primer (Optional) CPK00271 01-A
8 1 Fuel Gauge Sender (Optional Extra) HPE00009 01-A
15 2 1/2" BSP Bung CPF00032 01-A
16 2 1/2" Bond Seal CPF00056 05-A
17 2 9/16" JIC 90 Pipe End CPF00372 01-A
19 4 M8 Flat Washer CPB00321 01-B
22 7 13mm Jubilee Clip CPB00274 01-A
23 M 8mm Fuel Line (Per Metre) CPK00064 01-A
24 M 6mm Fuel Line (Per Metre) CPK00065 02-A

Title: Gas Bottle Carrier Assembly 06
16
6
15
5 3*
13 28
34
29
14
2 19
4
34
11
18
17 24
12
29 30
20
31
21
22
10
29
28 23
25
26
27
25

Title: Gas Bottle Carrier Assembly 06
Parts Table
1 1 Sliding Gas Bottle Carrier Base CML00059 01-A
2 1 Sliding Gas Bottle Carrier Tray CML00060 03-A
3* 1 Standard Gas Bottle CPV00062 01-A
4 2 Sliding Rail (102-591) CPL00171 01-A
5 1 LPG Strap CML00092 02-A
6 1 RH Carrier Strap CML00087 01-A
7 2 Hinge CPB00055 01-A
8 1 Gas Tank locator Pin CPB00173 01-A
9 1 Gas Carrier Latch CPL00277 01-A
10 1 Anti-Luce Fastener CPB00090 01-A
13 4 14mm Single Pipe Clamp CPF00081 01-A
14 2 14mm Single Pipe Clamp Top CPF00065 01-A
23 1 Gas Low Level Valve Sensor CPG00046 01-A
24 1 LPG Bottle Coupling (8516160200) CPL00090 01-A
25 1 LPG Fuel Line Bulkhead (6300000444) CPL00087 01-A
26 1 LPG Pressure Relief Valve (5438650000) CPL00086 01-A
27 1 1/4"M-1/8"F-1/4F NPT Tee (630230040) CPLF0007 01-A
28 2 1/4" NPT 90 M/F Fitting (6311604000) CPLF0008 01-A
29 3 1/4" NPT - 3/8" SAE Flare Fitting (6304806040) CPLF0009 01-A
30 1 High Pressure Hose, DIN 4815/4 - 2300mm CPL00089 01-A
31 1 High Pressure Hose, Din 4815/4 - 1250mm CPL00088 01-A
34 2 M10 Collar Nut CPB00300 04-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
2. Items 25 - 32 Can Be Ordered As A Kit:
• CPG00067 Gas Hose Kit

Title: Cabin Assembly - 1 07
1*
35
41
15
37
27
38 23
7
17
19
16 18 8*
32
39
40 12
21 9 10
27 25
20 36
23
23 42
2 11
36
27 23
34
23
14 22 23 27
32
25
44
26
31
43
29
5 28
23 13
6
24
27
32 29
30
33 23 23
25
3
4

Title: Cabin Assembly - 1 07
Parts Table
PVC Seat (194430) CPC00117 01-A
1* 1
Fabric Seat CPC00101 01-A
2 1 Valve Chest Assembly See Section 12 01-A
3 1 Steering Motor See Section 12.1 01-A
4 1 Inching Pedal Assembly See Section 8 01-A
5 1 Accelerator Pedal Assembly See Section 8 02-A
6 1 Accelerator Cable Bracket CMC00096 02-A
7 1 Right Rear Cab Post Panel HMC00558 02-A
Left Rear Cab Post Panel HMC00576 02-A
8* 1
Left Rear Cab Post Panel (Wide Cab) HMC00560 02-A
9 2 Brass Washer for Cab Door Hinge CMF00012 01-A
10 1 Tilting Steering Column Assembly CPS00019 01-A
11 1 Steering Column Clamp HMC00577 01-A
12 1 Steering Wheel CPS00024 01-A
13 1 Brake Pedal Plunger Switch CPE00182 01-A
14 1 Closable Air Diffuser Vent (61358) HPC00036 01-A
Interior Light Panel HMC00524 01-A
15* 1
Interior Light Panel (Wide Cab) HMC00556 04-A
16 1 In Cabin Cooling Fan CPE00119 02-A
17 1 Cabin Interior LED Light CPE00294 01-A
18 1 Folder Pocket (Wide Cabin Only) HMC00553 01-A
19 1 Cabin Head Rest CPC00043 01-A
20 1 Heater Vent CPC00025 01-A
21 1 100x100mm Ribbed Plastic Insert HPC00017 01-A
22 1 Steering Grommet Plate BMC00099 01-A
25 12 M8 Lock Nut CPB00029 01-A
30 2 M4 lock Nut CPB00364 01-A
31 2 M4x30 Slotted Pan Head Screw CPB00261 01-A
35 4 M5x16 Counter Sunk Bolt CPB00265 01-A
43 3 M8 Hex Nut CPB00049 01-A
49 1 C4000 S Cab Strenthener HMC00592 01-A
Note:
Title: Cabin Assembly - I 07
1*
35
41
15*
37
27
17* 38 23
7
45
19
16 18 8*
32
39
40 12
21 9 10
27 25
20 36
23
23 42
2 11
36
27 23
34
23 22 23
14
32 27
25
44
26
31
43
29
5 28
23 13
6
24
27
32 29
30
33 23 23
25
3
4

Title: Cabin Assembly - I 07
Parts Table
1* 1 PVC Seat (194430) CPC00117 01-A
1* 1 Fabric Seat CPC00101 01-A
3 1 Steering Motor See Section 12.1 01-A
4 1 Inching Pedal Assembly See Section 8 01-A
5 1 Accelerator Pedal Assembly See Section 8 02-A
6 1 Accelerator Cable Bracket CMC00096 02-A
7 1 Right Rear Cab Post Panel HMC00558 02-A
8* 1 Left Rear Cab Post Panel HMC00576 02-A
8* 1 Left Rear Cab Post Panel (Wide Cab) HMC00560 02-A
9 2 Brass Washer for Cab Door Hinge CMF00012 01-A
10 1 Tilting Steering Column Assembly CPS00019 01-A
11 1 Steering Column Clamp HMC00577 01-A
12 1 Steering Wheel CPS00024 01-A
13 1 Brake Pedal Plunger Switch CPE00182 01-A
15* 1 Interior Light Panel HMC00524 01-A
15* 1 Interior Light Panel (Wide Cabin) HMC00556 01-A
16 1 In Cabin Cooling Fan CPE00119 01-A
17* 1 Interior Cab Light (0-680-00) CPE00192 02-A
18 1 Folder Pocket (Wide Cabin Only) HMC00553 01-A
19 1 Cabin Head Rest CPC00043 01-A
21 1 100x100mm Ribbed Plastic Insert HPC00017 01-A
22 1 Steering Grommet Plate BMC00099 01-A
25 12 M8 Lock Nut CPB00029 01-A
30 2 M4 lock Nut CPB00364 01-A
31 2 M4x30 Slotted Pan Head Screw CPB00261 01-A
35 4 M5x16 Counter Sunk Bolt CPB00265 01-A
43 3 M8 Hex Nut CPB00049 01-A
Note:
34
8
28
55
56
35
57
24
Ref No: CM4A007.1

Title: Cabin Assembly - II
36
37
54 56 57
12 46
15 26
25
49
17
14* 50
33
32
31
25
51 45
11 30
56
57
58
48
25
20 3

9 25
43
47
31
43 1
31 2
10
44
31
16*
9 37
31 29
25
26
23
52 37 4
56
7
57 13* 5
39 47
58
27
22 21
38
6
27 53
56
18
57
07
19 31
41
40
Title: Cabin Assembly - II 07
Parts Table
1 1 Cabin Door Assembly HMC00550 03-A
2 1 Cabin Door Beading/Draught Bubble CPC00016 02-A
3 1 Sliding Window for Cab Door HPG00042 02-A
4 1 External Door Handle (Non flush) CPC00006 01-A
5 1 Cab Door Key CPC00029 01-A
6 1 External Door Handle Gasket Kit CPC00063 01-A
7 1 Aluminium Floor Plate HMC00525 02-A
8 2 Window Hinge CPC00040 01-A
10 2 22" Wiper Arm HPC00001 01-A
11 1 28" Wiper Blade HPC00002 01-A
12 1 Window Latch Assembly (7430-03) CPC00032 01-A
13* 1 Aluminium Serial Plate (Metric) CPC00010 01-A
13* 1 Aluminium Serial Plate (Imperial) CPC00041 01-A
14* 1 Hinged Side Window HPG00046 01-A
14* 1 Hinged Side Window (Wide Cabin) HPG00043 01-A
15 1 Window Beading/Draught Bubble CPC00016 01-A
16* 1 Underdash Foam HPC00041 01-A
16* 1 Underdash Foam (Wide Cabin) HPC00043 01-A
17 1 Cabin Heater Grill HMP00036 01-A
18 2 Cabin Mount CPC00113 01-A
19 2 Cabin Mount Washer CMC00007 01-A
20 1 Nylon Door Wedge HPC00039 01-A
21 1 Door Latch (TVH/609733) HPC00050 01-A
22 1 HPC00050 Cover Mounting Bracket HMC00585 01-A
24 2 Window Grommet CPC00054 01-A
28 2 Window Hinge Spacer CPG00017 01-A
29 2 M6 x 15 Hex Head Bolt CPB00027 01-A
33 2 M8x20 Wing Bolt CPB00242 01-A
36 2 M8 Penny Washer CPB00071 01-A
40 2 M16 Lock Nut CPB00006 01-A
44 1 Door Checkstrap CPC00042 01-A
45 1 M6 Hex Nut CPB00297 01-A
49 1 Rear Window HPG00040 02-A
50 1 Rear Window Bottom Frame HPG00039 01-B
51 1 Curved Glass (750mm Rad) HPG00036 01-B
52 1 Left Hand Front Window HPG00044 02-A
53 1 Door Bottom Glass HPG00041 01-A
54 1 Roof Glass HPG00045 01-A
55 1 Rear Window Top Frame HPG00038 01-A
56 - Primer CPC00050 01-A
57 - Bonded Sealer CPC00053 01-A
58 - Clear Drip Check Sealer CPG00038 01-A
Note:
1
10
2
30
26
Ref No: CM4A007.2

Title: Cabin Assembly - lll
3 40
11
21
16 2a
39
1
39
47
2a
26
21
31 22
2 19
15* 35
32
34
5
18 33 4
29
8
20

6 23
12
33
34
13
24
20
25 17
26 37
28
27
38
44
42 14
45
25
41
26 14
07
46 43
36
Title: Cabin Assembly - lll 07
Parts Table
1 1 Wiper Motor CPE00022 01-A
2a 1 Wiper Shaft Compliment Kit CPC00021 01-A
3 1 Strobe Beacon CPE00086 01-A
4 2 Wiper Arm (121.0225.GA04) HPC00004 01-A
6 1 Door Latch Striker Pin CPC00030 01-A
7 1 Striker Pin Threaded Plate CPC00031 01-A
9 1 Wiper Motor (111.9679.20.I0) HPC00031 01-A
10 1 Wiper Motor Cover HPC00037 04-A
11 1 Wiper Motor Cover Fixing Plate HPC00049 02-A
12 1 Front Left Top Cab Post Panel Assembly HMC00562 03-A
13 1 Front Left Bottom Cab Post Panel Assembly HMC00564 02-A
14 1 Document Tray (Standard Cabin Only) HMC00581 04-A
Roof Foam HPC00040 01-A
15* 1
Roof Foam (Wide Cabin) HPC00042 01-A
16 1 Lowered Beacon Bracket CMC00238 01-A
17 1 12V Horn CPE00011 01-A
18 2 Mount Washer 45x5mm - 13mm Hole CMV00028 01-A
20 2 Cabin Mount Washer 60x4mm - 17mm Hole CMC00007 01-A
21 6 M8 Hex Nut CPB00049 01-A
24 2 Blind Gromett (32mm) HPC00011 01-A
28 1 M16 Lock Nut CPB00006 02-A
29 1 M16x100 Hex Head Bolt (Class 10.9) CPB00062 01-A
41 2 25mm Single Pipe Clamp CPF00196 01-A
43 1 25mm Single Pipe Clamp Top CPF00198 01-A
47 1 M10 Lock Nut CPB00262 01-A
Note:
5
6
36
Ref No: CM4A007.2

Title: Cabin Assembly - III
7 48
14 15
20 25
5a
47
47
5
49
5a
26 25
37
6 23
18* 41
38
40
9
22 39 8
35
12
24
10
Rev: 01-A Rev Date: /0/201 SECTION

27
2
16
4
31
29 11
1
29
40 17
39
32 28
29 13
33
29 24
30
21
32
34 45
33
46
43
44
26
29
32 19
07
42
Ref No: CM4A007.2 Rev: 01-A Rev Date: /0/201 SECTION
Title: Cabin Assembly - III 07
Parts Table
1 1 4-Port Changeover Valve See Section 10 02-A
2 1 Cabin Heater Fan CPC00051 01-A
3 1 Heater Fan Mounting Bracket CMC00188 01-A
4 1 Proximity Switch (IGS205) - Spare CPE00087 01-A
5 1 Wiper Motor CPE00022 01-A
5a 4 Wiper Shaft Compliment Kit CPC00021 01-A
7 1 Strobe Beacon CPE00086 01-A
8 2 Wiper Arm (121.0225.GA04) HPC00004 01-A
10 1 Door Latch Striker Pin CPC00030 01-A
11 1 Striker Pin Threaded Plate CPC00031 01-A
13 1 Wiper Motor (111.9679.20.I0) HPC00031 01-A
14 1 Wiper Motor Cover HPC00037 02-A
15 1 Wiper Motor Cover Fixing Plate HPC00049 01-A
16 1 Front Left Top Cab Post Panel Assembly HMC00562 02-A
17 1 Front Left Bottom Cab Post Panel Assembly HMC00564 02-A
18* 1 Roof Foam HPC00040 01-A
18* 1 Roof Foam (Wide Cabin) HPC00042 01-A
19 1 Document Tray (Standard Cabin Only) HMC00581 01-A
20 1 Lowered Beacon Bracket CMC00238 01-A
21 1 12V Horn CPE00011 01-A
22 2 Mount Washer 45x5mm - 13mm Hole CMV00028 01-A
24 2 Cabin Mount Washer 60x4mm - 17mm Hole CMC00007 01-A
25 4 M8 Hex Nut CPB00049 01-A
28 2 Blind Gromett (32mm) HPC00011 01-A
34 1 M16 Lock Nut CPB00006 01-A
35 1 M16x100 Hex Head Bolt (Class 10.9) CPB00062 01-A
49 1 M10 Lock Nut CPB00262 01-A
Note:
Title: Cabin Assembly - Heater Kit 07
18
17
16
18
1a
1b
1
2
4
14
7
4*
13
5*
4
6
5
15
8
10
15
15
11
9
12
Title: Cabin Assembly - Heater Kit 07
Parts Table
1 1 Heater Box Kit CPC00003 01-A
1a 1 Heater Box Radiator (PVH 5/248) CPC00078 01-A
1b 1 Fan for Cab Heater (4153) CPC00051 03-A
3 1 Adaptation Tube 45 CPC00173 01-A
4* 1 Bulk Air Hose (PVH 6325) CPC00033 01-A
5* 1 15mm Bulk Water Hose CPC00057 01-A
6 1 Water Valve for Temperature Control CPC00058 01-A
7 1 1"1/2 Copper Tee (For Heater Hose) HPC00077 01-A
8 1 Tee Piece for Heater Hose (16mm) CPC00092 01-A
9 1 7/8" Straight End For 5/8" Hose CPF00135 01-A
10 1 7/8" 90 End For 5/8" Hose CPF00136 01-A
12 1 3/8" Bond Seal CPF00055 01-A
14 1 70-90mm Hose Clip CPB00172 01-A
15 6 18-25mm Jubilee Clip CPV00103 01-A
Note:
1. Required Length Must Be Quoted When Ordering Items Marked With *
2. Item 8 Is Only Used On LPG Machines.
3. Items 10, 11, And 12 Are Only Used On Diesel Machines

Title: Inching Pedal Assembly 08
13
Inch Pedal Assembly
5
11 1
10
18
12 3
16
21
7
4
8
15
17
10
14 20
2 19
9
11
13 11
12
10
11
10
14
3
1
6
4
Accelerator Pedal Assembly

Tier 3 Accelerator Pedal Assembly
7

Title: Inching Pedal Assembly 08
Inch Pedal Parts Table
1 1 Inching Pedal Bracket HMC00578 01-A
2 1 Inching Pedal Foot Plate CPC00023 01-A
3 1 Pivot Pin CPC00046 01-A
4 2 M10 Bushing CPC00047 01-A
5 2 M7x20 Hex Bolt CPC00074 01-A
6 2 Inching Pedal Clevis CPC00027 01-A
7 1 M8 x 90 Threaded bar (Inching Pedal) CPB00253 01-A
8 2 M8 Hex Nut CPB00049 01-A
13 8 Torsion Spring CPC00045 01-A
14 1 Inch Valve (R902066994 LH) CPHY0165 01-A
15 2 M14 - 9/16" JIC M/M Adaptor SPF00020 01-A
16 2 M14 Bond Seal SPF00044 02-A
19 1 Tension Spring Bracket CMC00057 02-A
20 1 Tension Spring CPC00002 01-A
21 1 M6 X 30 Counter Sunk CPB00208 01-A
Accelerator Pedal Parts Table
1 1 Accelerator Pedal Base plate CPC00083 02-A
2 1 Accelerator Pedal Foot Plate CPC00082 02-A
3 1 Accelerator Pedal Small linkage CPC00085 02-A
4 1 Accelerator Pedal Main Linkage CPC00069 02-A
5 1 Accelerator Pedal Linkage Pin (10mm) CPC00086 02-A
6 1 Accelerator Pedal Cable Clevis CPC00090 02-A
7 1 Accelerator Pedal Clevis Pin CPC00091 02-A
8 1 Accelerator Pedal Central Linkage Pin CPC00088 02-A
9 1 Accelerator Pedal Linkage Pin (6mm) CPC00087 02-A
10 2 M10 Bushing CPC00047 01-A
11 1 Pivot Pin CPC00046 01-A
12 2 M7x20 Hex Bolt CPC00074 01-A
13 8 Torsion Spring CPC00045 01-A
Accelerator Cable - LPG Engine CPL00001 01-A
14 1
Accelerator Cable - Diesel Engine CPL00076 01-A
1 1 Electronic Accelerator Pedal CPC00183 03-A
Electronic Accelerator Pedal
1 1 Electronic Accelerator Pedal CPC00183 01-A
Title: Diesel Exhaust Assembly 09
16
13
12
9
10
6
11
8
2*
2* 10
9
1
5
4
5
8
5 3
9
5
10
7
12
13
14
 COMBILIFT LTD. 2011

Title: Diesel Exhaust Assembly 09
Parts Table
1 1 Platform Silencer (Diesel) HPX00032 02-A
2* 1 Exhaust Top Pipe Diesel HPX00038 02-A
2* 1 Exhaust Top Pipe Diesel (2-Way Catalytic) HPX00037 02-A
3 1 Exhaust Bottom Pipe Diesel HPX00039 02-A
4 1 Exhaust Sleeve (C4 MK3 Diesel) BPX00002 01-A
5 2 57mm Exhaust Clamp CPV00033 01-A
6 1 Muffler Gasket (T0070-16420) CPK00010 01-A
7 1 Exhaust Flange Gasket CPV00261 01-A
15 4 M8 Hex Nut CPB00049 01-A
16 4 M10 Nut CPB00050 01-A
Note:

Title: GM LPG Exhaust Assembly 09
18
13
12
14
13
12
6
17
16
10
9 15
11 8
7
15
16 1
19
9
11
8
3 4
2
5
11
12
13
14

Title: GM LPG Exhaust Assembly 09
Parts Table
1 1 Platform Silencer (LPG) HPX00030 03-A
2 1 Bottom Exhaust Pipe (Gas)(Tier 4)(PSI) HPX00053 02-A
3 1 Exhaust Sleeve (C4 MK3 LPG) BPX00002 01-A
4 1 Exhaust Pipe (LPG) HPX00035 03-A
5 1 Exhaust Pipe (LPG 3-Way Catalytic) HPX00036 01-A
6 1 Top Exhaust Pipe (Gas)(Tier 4)(PSI) HPX00052 02-A
7 1 3.0l Tier 4 PSI - Inline Catalyst CPL00498 01-A
10 2 LPG Exhaust Manifold Gasket CPL00343 01-A
17 2 M8 Hex Nut CPB00049 01-A
18 4 M10 Nut CPB00050 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items From This Section

Title: Toyota LPG Exhaust Assembly 09
11
13
12
4
6
8 8
9
10
10
1
6
15
5 4
6
3
12
13
14

Title: Toyota LPG Exhaust Assembly 09
Parts Table
1 1 Platform Silencer Assembly (Gas) HPX00030 03-A
2 1 Low RH Platform (2300mm long Chassis) HMF00792 01-A
5 1 Exhaust Flexi (Toyota 4Y) HPX00061 01-A
7 2 M8 Hex Nut CPB00049 01-A
11 4 M10 Hex Nut CPB00050 01-A
15 1 Exhaust Sleeve (C4 MK3 LPG) BPX00002 01-A
Note:

Title: Air Filter Assembly 10
6
3*
6
3*
4
2
2c
1
2a
10
8
2
2b
Title: Air Filter Assembly 10
Parts Table
1 1 Breather Box Assembly HMK00040 01-A
2 1 Air Filter Kit (G07-0009/H00) CPK00135 03-A
2a 1 Air Filter Element (P772579) CPK00144 04-A
2b 1 Dust Valve CPK00252 02-A
2c 1 Air Filter Mounting Bracket CPK00148 02-A
Diesel Air Breather Pipe HPK00024 01-A
3* 1
GM & Toyota LPG Air Breather Pipe HPL00008 01-A
4 1 3.5mm Edge Trim - Narrow CPC00048 01-A
5 1 70-90mm Hose Clip CPB00172 01-A
Note:

Ref No:CM4A011 Rev: 02-A Rev Date: 14/03/2016 SECTION
Title: 4-Port Changeover & 6-Port Diverter Valves 11
Drive Circuit 4-Port
Changeover Valve With Bleed Port Steering 4-Port Changeover Valve
(Located On RH Platform Under Radiator) (Located On LH Platform Under Cabin)
2c
2a 7
2g 2
2g 4
2d 2e Steering Circuit 6-Port Diverter Valve

(Located On LH Platform Under Cabin)
8
6
2
1c
9
5
4
1a
3
12
13
2b
13 1b
11
Auto Carousel 4-Port
Changeover Valve With Bleed Port 7
(Located On 4-Port Bracket On The Engine) 8
8 1
7
8
14
4
3

Title: 4-Port Changeover & 6-Port Diverter Valves 11
Parts Table
1 1 6-Port Diverter Valve (M9594/12) CPHY0001 01-A
1a 2 Diverter Valve O-ring (M9594/12) CPHY0027 02-A
1b 1 Diverter Valve Solenoid (2375/1/1) CPHY0026 01-A
1c 1 Solenoid Cap CPHY0028 01-A
2* 1 4-Port With Bleed Port (B07510M) CPHY0323 01-A

2a 3 Diverter Valve Solenoid (6155) CPHY0341 01-A
2b 3 Hydraulic Cap (6070) CPHY0339 01-A
2c 3 Solenoid Cap (6190) CPHY0342 01-A
2d 6 Compression Spring (6025) CPHY0340 01-A
2e 6 Diverter Valve O-ring (6105) CPSK0110 01-A
2f 1 Diverter Valve Seal Kit (9025) CPSK0111 01-A
2g 1 Diverter Valve O-ring (6115) CPSK0113 01-A
2h 3 Diverter Valve O-ring (6110) CPSK0112 01-A
2i 1 Diverter Valve Seal Kit (6305) CPSK0114 01-A
3 3 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A

4 3 1/4" Bond Seal CPF00054 01-A
5 1 9/16" JIC 90degree M/F Adapter CPF00069 01-A
8 18 1/2" Bond Seal CPF00056 05-A
Note:

Title: Bleed Block & Brake Valve 11
6
1
2a

Title: Bleed Block & Brake Valve 11
Brake Valve - Parts Table
1 1 Bleed Block SPHY0024 01-A
2 1 Brake Valve CPHY0006 01-A
2a 2 Brake Valve O-Ring (12x2mm) CPHY0042 01-A
3 7 3/8" Bond Seal CPF00055 01-A
4 6 3/8"BSP - 9/16"JIC M/M Adapter CPF00021 01-A
5 1 3/8" BSP - 9/16" JIC M/F Adapter CPF00068 01-A
6 1 1/2" BSP - 7/8" JIC M/M Adaptor SPF00012 02-A
7 1 1/2" Bond Seal CPF00056 03-A
8 1 9/16" JIC Tee M/F/M CPF00003 01-A
9 1 3/8" BSP Male Bung CPF00089 01-A

26
Electromech Lock Valve Chest Assembly Part Number - CPHY0329
28
Ref No: CM4A012

Title: Electromech Lock Valve Chest Assembly
24 13
24 10
25
23
10ai
25 10a
25 15
14
8 9
16 9c
1
9d
9b
19 2
15

9a
3
17
12
19a
4
27
5 18
22
11
12
21
20
Title: Electromech Lock Valve Chest Assembly 12
Parts Table - CPHY0329
1 1 Inlet Cover With Main Relief Valve (200731230240) CPHY0057 02-A
2 1 Complete Lift Section (200741231088) CPHY0331 01-A
3 1 Complete Reach Section (200741231089) CPHY0332 01-A
4 1 Complete Tilt Section(200741231090) CPHY0333 01-A
5 1 Complete Fork Positioning Section (200741230508) CPHY0202 02-A
6 1 Complete Electrical Section (200741230270) CPHY0049 02-A
7 1 P09 3/4" End Cover (200730240010) CPHY0324 01-A
8 1 Main Relief Valve (200787400710) CPHY0171 02-A
9 1 Solenoid Valve Positioner (200774910340) CPHY0249 01-A
9a 2 Positioner Solenoid Coil (200774910350) CPHY0094 01-A
9b 4 Solenoid O-Ring (200514114010) CPSK0109 01-A
9c 2 Solenoid Cap Nut (200659200120) CPB00298 01-A
9d 2 Solenoid Plug (LED Type) CPHY0320 01-A
10 3 Section Lock Valve (200768690170) BPHY0054 01-A
10a 3 Lock Valve Solenoid (200674910100) BPHY0055 01-A
10ai 3 Solenoid Seal Kit (12x2mm) CPHY0042 01-A
11 4 Lever Cap L169-L369 (200707120282) CPHY0054 01-A
12 1 End Cap & 42mm Screw (200768610310) CPHY0292 01-A
13 1 OA Valve (200787400961) CPHY0195 01-A
14 1 Plug VC X OA-UC (200778400050) CPHY0237 01-A
15 3 UC Valve (200787402591) CPHY0021 01-A
16 1 Anti- Cavitation Valve/Bung (200787601430) CPHY0060 01-A
17 2 OA Valve (200787400951) CPHY0252 01-A
18 6 Seal Kit For Section HDS 15 V/Bank CPSK0074 01-A
19 * 3/4 Valve Chest Lever CPHY0025 01-A
19a* 1 Valve Bank Lever With Switch (Optional) CPHY0298 03-A
20 * 1 Lever Switch MPE01252 01-A
21 6 Check Valve (200787601200) CPHY0244 01-A
22 1 3/4" Bond Seal CPF00057 01-A
25 10 1/2" Bond Seal CPF00056 05-A
26 1 7/8" JIC - 7/8" JIC M/F Block 90 CPF00094 01-A
27 1 3/4" BSP - 1"5/16 JIC M/M Adapter CPF00095 03-A
28 1 7/8" JIC M/F Test Point Adaptor SPF00015 01-A
NOTE:

25
27
24 Valve Chest Assembly Part Number - CPHY0004
* 5 Section Valve Chest Assembly Part Number - CPHY0118
24
Ref No: CM4A012

Title: Valve Chest Assembly
22
14
22
13
9
11
12
8
15
1 9d 9c
23 9b

13 9a
22
3
18
16
26
4
19
5 17
21
10
12
7
19a
20
Title: Valve Chest Assembly 12
4 1 Complete Tilt Section (200741230520) CPHY0187 04-A
5 1 Complete Fork Positioning Section (200741230508) CPHY0202 01-A
7 1 P09 3/4" End Cover (200730240010) CPHY0324 02-A
9b 4 Solenoid O-Ring (200514114010) CPSK0109 02-A
11 4 End Cap & 42mm Screws (200768610310) CPHY0292 01-A
13 3 UC Valve (200787402590) CPHY0021 01-A
14 1 UC Valve (200787400960) CPHY0195 01-A
15 1 Anti-Cavitation Valve/Bung (200787601430) CPHY0060 01-A
16 2 OA Pressure Relief Valve (200787400950) CPHY0252 01-A
17 6 Seal Kit For Section HDS15 V/Bank CPSK0074 01-A
18 * 3/4 Valve Chest Lever CPHY0025 01-A
19 * 1 Valve Bank Lever With Switch (Optional) CPHY0298 03-A
19a 1 Lever Switch MPE01252 01-A
21 1 3/4" Bond Seal CPF00057 01-A
22 10 1/2" Bond Seal CPF00056 05-A
NOTE:

25
27 Joystick Valve Chest Assembly Part Number - CPHY0105
*Joystick Valve Chest with 2 Auxiliary Functions Part Number - CPHY0173
Ref No: CM4A012a

Title: Joystick Valve Chest Assembly
20
11
23 20 14
8
21
23
1 19
12
7 22
23 18 8d
13 23
8b

8c
11 8a
10
26
15
9
4 24
16 6
5
12
17
Ref No: CM4A012a Rev: 02-A Rev Date: 15/03/2016 SECTION
Title: Joystick Valve Chest Assembly 12
4 1 Complete Tilt Section (200741230593) CPHY0228 04-A
6 1 P09 3/4" End Cover (200730240010) CPHY0324 012-A
8b 4 Solenoid O-Ring (200514114010) CPHY0109 02-A
10 1 End Cap & 42mm Screws (200768610310) CPHY0292 01-A
11 3 OA Pressure Relief Valve (200787400950) CPHY0252 01-A
13 1 Relief Valve + Anti Cav UC (200787402590) CPHY0021 01-A
14 1 Anti-Cavitation Valve/Bung (200787601430) CPHY0060 01-A
15 5 Seal Kits For Section HDS15 V/Bank CPSK0074 01-A
16 * 1 Valve Chest Lever (Optional) CPHY0025 01-A
18 4 1/4" Bond Seal CPF00054 01-A
22 2 1/2" BSP Bung CPF00032 01-A
23 8 1/2" Bond Seal CPF00056 05-A
24 1 3/4" Bond Seal CPF00057 01-A
NOTE:

Title: Steering Motor Assembly 12
7
2
3
6
1
5
1a
6
Title: Steering Motor Assembly 12
Parts Table
1 1 Steering Motor CPS00020 01-B
1a 4 Steering Motor O-ring CPS00000 01-B
4 3 3/8" Bond Seal CPF00055 01-A
5 2 1/2" Bond Seal CPF00056 03-A
7 2 9/16" JIC Tee M/M/F CPF00005 02-A

Title: Steering Cylinders 12
1ci
Master Front Steering Cylinder - Right Hand Side 1cii
1c
1a
1bi
1bii
Slave Front Steering Cylinder - Left Hand Side

1b
2bi
2b
2a 2bii
Rear Steering Cylinder

2bi 2
3bi
2b
2bii 3b
3a
3biii
3bi
3b 3bii

Title: Steering Cylinders 12
Parts Table - Master Front Steering Cylinder
1 1 Master Front Steering Cylinder CMR00001 06-A
1a 1 Master Steering Cylinder Seal Kit CPR00001 01-A
1b 1 35mm Adjustable Head CMRP0015 01-A
1bi 1 35mm Bearing For Adjustable Head CMRP0021 01-A
1bii 1 M6 Straight Grease Nipple CPB00070 01-A
1c 1 35mm Weld on End CMRP0029 01-A
1ci 1 35mm Bearing For Weld On End CMRP0022 01-A
1cii 1 M6x90 Grease Nipple CPB00030 01-A
Parts Table - Slave Front Steering Cylinder

2 1 Slave Front Steering Cylinder CMR00002 03-A
2a 1 Slave Steering Cylinder Seal Kit CPR00002 01-A
2b 2 35mm Weld On Head CMRP0016 01-A
2bi 2 35mm Bearing For Weld On Head CMRP0022 01-A
Parts Table - Rear Steering Cylinder

3 1 Rear Steering Cylinder CMR00205 01-A
3a 1 Rear Steering Cylinder Seal Kit CPR00205 01-A
3b 2 35mm Weld On Head CMRP0016 01-A
3bi 2 35mm Bearing For Weld On Head CMRP0022 01-A
3biii 1 M6x90 Grease Nipple CPB00030 01-A

Tilt Cylinder & Side Shifting Mast Cylinder
1bi
Ref No: CM4A012.3

Title: Carriage, Tilt & Side Shifting Mast Cylinders
1a
1c
1bii
Mast Carriage (Reach) Cylinder
1d
1e
1*
1f
1bi
Rev: 01-A
2b
1b
2a
Rev Date:
2*
30/06/2011 SECTION
12
2b
Title: Carriage, Tilt & Side Shifting Mast Cylinders 12
Parts Table - Tilt & Side Shifting Mast Cylinders
1* 1 Tilt Cylinder - Standard Mast Carriage CMR00017 02-A
1* 1 Tilt Cylinder - Sideshifting Mast HMR00009 01-A
1* 1 Mast Side Shift Cylinder (100mm Stroke) HMR00011 01-A
1a 1 Cylinder Seal Kit CPR00017 01-A
1b 1 40mm Adjustable End CMRP0002 01-A
1bi 2 40mm Bearing Wide Bearing CMRP0025 02-A
1c 1 M6x90 Grease Nipple CPB00030 03-A
1d 1 Restrictor 1mm (RW-012) CMRP0030 02-A
1e 1 3/8" O-Ring CPF00240 01-A
1f 1 3/8" BSP - 9/16" JIC M/M Adapter SPF00029 01-A
Parts Table - Mast Carriage (Reach) Cylinders

2* 1 Mast Carriage (Reach) Cylinder CMR00201 01-A
2a 4 Mast Carriage (Reach) Cylinder Seal Kit CPR00051 01-A
2b 2 Mast Carriage (Reach) Cylinder Gland CMRP0005 01-A
Note:

Title: Wheel Motor Assembly 13
3
2 8
6 8a 8c
4
8b
1c
5
1a
1b
Front Wheel Motor
8
Rear Wheel Motor
10 5
7 13
12
4 13a 13c
3 9 13b
11
6
1c
1a
1
1b

Title: Wheel Motor Assembly 13
Parts Table - Front Wheel Motors
1* 1 Wheel Motor 260cc (MS05) CPHY0017 02-A
1a 1 Wheel Motor Seal Kit (MS05) CPSK0028 01-A
1b 1 Wheel Stud (2627935B) CPW00008 04-A
1c 1 Wheel Nut CPW00007 01-A
5 1 1/4" Bond Seal CPF00054 01-A
6 2 3/4" Bond Seal CPF00057 01-A
7 1 3/8" Bond Seal CPF00055 01-A
8 1 Proclain Brake Release Tool CMHY0003 01-A
8a 1 M12 Nut CPB00282 01-A
8b 1 M12 Flat Washer CPB00082 01-A
8c 1 M12 x 60 Socket Head Bolt CPB00249 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With An *
Parts Table - Rear Wheel Motor

1* 1 Rear Wheel Motor A40568V MSE05 CPHY0301 01-A
1a 1 Rear Wheel Motor Seal Kit (004349661S) CPSK0009 01-A
1b 6 Rear Wheel Motor Stud CPW00008 01-A
1c 6 Rear Wheel Motor Nut CPB00171 01-A
3 2 3/4" Bond Seal CPF00057 01-A
5 3 3/8" Bond Seal CPF00055 01-A
6 2 1/4" Bond Seal CPF00054 01-A
7 2 3/4" JIC F/M Swivel Fitting CPHY0002 02-A
8 1 3/8" Banjo Bolt CPF00097 01-A
9 1 1/4" BSP Banjo Bolt CPF00102 01-A
10 1 3/8" Banjo Fitting (For Hose End) CPF00170 03-A
11 1 1/4" Banjo Fitting (For Hose End) CPF00187 01-A
12 1 Long Extension Fitting - 3/8" BSP M/F CPF00148 01-A
13a 1 Proclain Brake Release Tool CMHY0003 01-A
13a 1 M12 Nut CPB00282 01-A
13b 1 M12 Flat Washer CPB00082 01-A
13c 1 M12 x 60 Socket Head Bolt CPB00249 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With An *

Title: XL/Lumber Wheel MotorsXL/Lumber Wheel Motors 13
2 7
8 5 6
1c
3
6b 6c
4
6a
1b
1a
1*
Front Wheel Motor
9
Rear Wheel Motor
2
5
6
1c
7
1a
1b

Title: XL/Lumber Wheel MotorsXL/Lumber Wheel Motors 13
Parts Table - Front Wheel Motors
1* 1 Wheel Motor 260CC (MS05) CPHY0017 03-A
1a 1 Wheel Motor Seal Kit (MS05) CPSK0028 01-A
1b 10 Wheel Stud (2627935B) CPW00008 04-A
1c 10 Wheel Nut CPW00007 01-A
4 2 1/4" Bond Seal CPF00054 01-A
5 4 3/4" Bond Seal CPF00057 01-A
6 1 Proclain Brake Release Tool CMHY0003 01-A
6a 1 M12 Flat Washer CPB00082 02-A
6b 1 M12 Nut CPB00282 01-A
6c 1 M12x60 Socket Head Bolt CPB00249 01-A
8 2 3/8" Bond Seal CPF00055 01-A
Note:
Parts Table - Rear Wheel Motor

1* 1 Rear Wheel Motor (MCR10) HPHY0001 03-A
1a 1 Wheel Motor Seal Kit (R921854894) HPHY0005 01-A
1b 6 Wheel Motor Stud (R921854977) CPW00019 01-A
1c 6 Wheel Motor Nut (R921174919) CPW00018 01-A
2 2 1"1/16 O-Ring CPF00163 01-A
3 2 1"5/16 - 1"1/16 JIC Adaptor With Oring NPHY0027 01-A
4 1 3/4" JIC Pump - 9/16" JIC M/M Adapter CPF00161 02-A
5 1 3/4" JIC O-ring CPF00214 01-A
6 1 9/16" JIC Pump - 9/16" JIC M/M Adapter CPF00162 01-A
7 1 9/16" JIC O-ring CPF00216 01-A
8 2 3/4" JIC F/M Swivel Fitting CPHY0002 02-A
9 1 3/4" BSP 3/4" JIC M/F Adaptor CPF00008 01-A
Note:

36
39
37
34
Ref No: CM4A014a

Title: Pump/Bell Housing Assembly - Diesel
37
41 1ci 1c 1e
27
12 11
37
7
35 38 25 1f
40
10 8
1
5
1g
9
4
8 30
1b
6 28

1a 1
13
29
31
14
26 15 18
25 2 10
24
3
17
32
21
16 7
22
33 23
14
20
19
Ref No: CM4A014a Rev: 06-A Rev Date: 23/03/2016 SECTION
Title: Pump/Bell Housing Assembly - Diesel 14
Parts Table
1 1 Drive Pump (R902089912) CPHY0066 01-A
1a 1 Purge Valve (R902048759) CPHY0170 02-A
1b 1 63cc Drive Pump Seal Kit CPHY0152 01-A
1c 1 4/3 Way Direction Valve (R902044981) CPHY0043 01-A
1ci 1 4/3 Way Direction Valve Gasket CPHY0055 01-A
1d 2 Drive Pump Solenoid (R902602669) CPHY0041 01-A
1e 2 Solenoid Plug (LED Type) CPHY0320 01-A
1f 1 63cc Drive Pump Shaft Seal (R902601649) CPHY0167 01-A
1g 2 Pressure Relief Valve 63cc (R902016388) CPHY0247 01-A
2 1 22.5cc Silent Gear Pump (R918PT1757) CPHY0327 01-A
3 1 O-Ring For Gear Pump CPSK0038 02-A
4 1 Bell Housing CPK00180 02-A
5 1 Drive Manifold CPHY0130 08-A
6 2 Drive Manifold O-Ring CPHY0086 01-A
8 6 1/2" Bond Seal CPF00056 05-A
10 3 3/4" Bond Seal CPF00057 01-A
12 2 3/4" BSP Male Bung SPF00037 01-A
13 1 M33 - 1" 5/16 JIC M/M Adaptor CPF00084 02-A
14 1 M22 - 3/4" JIC M/M Adapter CPF00098 01-A
15 1 M22 Bond Seal CPF00156 01-A
18 1 3/4" BSP - 7/8" JIC M/M Adapter SPF00010 01-A
19 1 1"BSP - 1"5/16JIC M/M Adaptor CPF00183 01-A
20 1 1" Bond Seal CPF00058 01-A
30 1 M16 - 9/16 JIC M/M Adaptor SPF00021 01-A
31 1 3/4" JIC M/M/F Tee CPF00086 01-A
33 1 M18 - 9/16" M/M Adapter CPF00066 01-A
34 1 C4000L 4-Port Bracket Diesel HMK00069 01-A
35 2 4-Port Bracket Bushing HMK00071 01-A
38 2 M12x40 Hex Head Bolt (1.25 Set) CPB00277 03-A
39 1 4 Port Valve C/W Bleed CPHY0323 01-A

20 1as
1u 1am 1al 1at
19 1c
1au
1an
1ab
1aw 1av
Ref No: CM4A014b

Title: Engine Assembly - Diesel
1t 1ai 1aj
1h
1ax
1ak
1z 1ao
16
1l
4 1aa 1aq
1a
9 1e 1m
1q
18 8
1v 1y
6 7 1p
1b 1ap 1ar 1ad
1i
1x
1ac 1w
12 18 1aci 12
15 17
15

15 1r
13 5
1ae
23
1s 1
21 1f
3 2
1o 1az
1d
3
14 1g 1n
14
1ah
1af 22
1ag 1k
1ay
14
11
1j
10
Ref No: CM4A014b Rev: 02-A Rev Date: 24/03/2016 SECTION
Title: Engine Assembly - Diesel 14
Parts Table
1 1 2.4L Turbo Diesel Engine CPK00178 01-A
1a 1 Engine Oil Filter (HH164-3243-0) CPK00005 01-A
1b 1 Fan Belt M Series Diesel (Spa 1032) CPK00117 01-A
1c 1 M Series Thermostat (1A021-7301-2) CPK00158 01-A
1d 1 Oil Switch (15841-3901-2) CPK00020 01-A
1e 1 Stop Solenoid (1A021-6001-5) CPK00145 01-A
1f 1 Alternator (17490-6401-1) CPK00196 01-A
1g 1 Starter V2403M (17123-6301-6) CPK00195 01-A
1h 1 Engine Fan (16483-7411-0 CPK00038 01-A
1i 1 Temperature Sensor (31351-3283-1) CPK00019 01-A
1j 1 Oil Sump Plug (15707-3375-0) CPK00288 01-A
1k 1 Oil Pan Drain Plug Gasket (15451-9667-0) CPK00028 01-A
1l 1 Oil Filler Cap (15852-3314-0) SPK00053 01-A
1m 1 Oil Filler Cap O-Ring (04817-50300) CPK00498 01-A
1n 1 Dip Stick Guide (17456-3642-0) CPK00220 01-A
1o 1 Dipstick Gauge (1G790-3641-3) CPK00219 01-A
1p 1 Injector Pump (1J854-5101-0) CPK00440 01-A
1q 1 Stop Solenoid O-Ring (04814-06310) CPK00588 01-A
1r 4 Injector Nozzle Holder Kit (16419-5390-0) CPK00146 01-A
1s 1 Alternator Bracket (1E090-6442-0) CPK00435 01-A
1t 1 Thermostat Gasket (16221-7327-0) CPK00157 01-A
1u 1 Thermostat Cover (15321-7326-0) CPK00167 01-A
1v 1 Diesel Leak Off Pipe (16454-4250-2) CPK00193 01-A
1w 4 Glow Plug (19077-6551-2) CPK00012 01-A
1x 1 Fan/Water Pump Pulley (17351-7425-0) CPK00662 01-A
1y 1 Turbo Gasket (16483-1710-0) CPK00112 01-A
1z 1 Complete Water Flange (1A085-7270-3) CPK00705 01-A
1aa 1 Water Flange Gasket (1A021-7292-0) CPK00373 01-A
1ab 1 Water Return Pipe (1A021-7334-0) CPK00156 01-A
1ac 1 Water Pump (1G489-7303-0) CPK00425 01-A
1aci 1 Water Pump Gasket (1A051-7343-0) CPK00189 01-A
1ad 1 Inlet Manifold (1G970-1176-2) CPK00383 01-A
1ae 1 Inlet Manifold Gasket 1A091-1182-0 CPK00039 01-A
1af 1 Exhaust Manifold (1E013-1231-0) CPK00360 01-A
1ag 1 Exhaust Manifold Gasket 1 (1A091-1236-0) CPK00674 01-A
1ah 1 Exhaust Manifold Gasket 2 (1A091-1235-0) CPK00675 01-A
1ai 1 Turbo Charger (1J403-1701-0) CPK00400 01-A
1aj 1 Turbo Section Gasket (16483 1711- 0) CPK00166 01-A
1ak 1 Muffler Flange (19830-1232-0) CPK00192 01-A
1al 1 Turbo - Engine Inlet Hose (1J403-1164-0) CPK00679 01-A
1am 1 Turbo Inlet Tube (1J403-1162-0) CPK00682 01-A
1an 1 Turbo Inlet Breather Pipe (1J403-1163-2) CPK00683 01-A
1ao 1 Turbo Oil Return Pipe Gasket (1C040-3367-0) CPK00402 01-A
1ap 1 Oil Cooler Includes O-ring (1G849-3701-0) CPK00692 01-A
1aq 1 Oil Cooler To Water Pump Hose (1G730-3716-0) CPK00696 01-A
1ar 1 Oil Cooler To Engine Hose (1A024-3715-2) CPK00695 01-A
1as 1 Injector Pipe 1 (1E013-5371-0) CPK00205 01-A
1at 1 Injector Pipe 2 (1E013-5372-0) CPK00206 01-A
1au 1 Injector Pipe 3 (1E013-5373-0) CPK00207 01-A
1av 1 Injector Pipe 4 (1E013-5374-0) CPK00208 01-A
1aw 1 Speed Control Plate Assembly (1G790-5700-4) CPK00430 01-A
1ax 3 Speed Control & Boost Compensator Gasket (1A021-5721-2) CPK00431 01-A
1ay 1 Oil Pan (16649-0150-3) CPK00408 01-A
1az 1 Oil Pan Gasket (1G780-0162-0) CPK00224 01-A
3 3 Engine Mount Washer (45x5mm - 13mm Hole) CMV00028 01-A
4 1 Air Conditioner Compressor (AC Only) CPK00226 02-A
5 1 Compresser Mount (AC Only) HMK00024 01-A
6 1 Drive Belt AVX13 x 925 (AC Only) HPK00011 01-A
7 1 Kubota Pulley (AC Only) HPK00010 01-A
8 1 Engine Pulley (AC Only) HPK00009 01-A
9 1 15mm Fan Spacer (AC Only) HMK00017 01-A
17 2 M10 Lock Nut CPB00262 01-A
21 1 V2403 Base Engine Bracket HMK00018 02-A
22 1 V2403 Front Vertical Bracket HMK00009 03-A
23 1 V2403 Rear Horizontal Bracket HMK00010 02-A
Title: Pump/Bell Housing Assembly - LPG PSI (Non-Certified) 14
26
25
22
36
29
27
14
9
4
15
12
37
17
24
28
5
1a
16
14
12
3
39
23
42
13
40
1
20
21
40
43
41
35
38
34
32
2
9
30
18
19
7
31
1g
33
6
1e
10
11
9
8
1
1ci 1c
1b
1f
Title: Pump/Bell Housing Assmebly - LPG PSI (Non-Certified) 14
Parts Table
1 1 Drive Pump (R902089912) CPHY0066 01-A
1a 1 Purge Valve (R902048759) CPHY0170 02-A
1b 1 63cc Drive Pump Seal Kit CPHY0152 01-A
1c 1 4/3 Way Direction Valve (R902044981) CPHY0043 01-A
1ci 1 4/3 Way Direction Valve Gasket CPHY0055 01-A
1d 2 Drive Pump Solenoid (R902602669) CPHY0041 01-A
1e 2 Solenoid Plug (LED Type) CPHY0320 01-A
1f 1 63cc Drive Pump Shaft Seal (R902601649) CPHY0167 01-A
1g 2 Pressure Relief Valve 63cc (R902016388) CPHY0247 01-A
2 1 Bell Housing (7260600) CPL00187 01-A
3 1 O-Ring For Gear Pump CPSK0038 02-A
4 1 Drive Manifold CPHY0130 08-A
5 2 Drive Manifold O-Ring CPHY0086 01-A
6 1 Front Engine Bracket BMG00015 01-A
7 1 Back Engine Bracket LMG00000 01-A
10 2 Engine Mount Washer CMV00028 01-A
11 2 M12 Lock Nut CPB00123 01-A
12 6 1/2" Bond Seal CPF00056 05-A
14 3 3/4" Bond Seal CPF00057 01-A
16 2 3/4" BSP Bung SPF00037 01-A
23 1 1" BSP - 1"5/16 JIC M/M Adapter CPF00183 01-A
24 1 1" Bond Seal CPF00058 01-A
30 1 3/4" JIC MxMxF Tee CPF00086 01-A
31 4 1/2"UNCx1"1/2 Countersunk Bolt CPB00417 01-A
32 4 1/2"UNCx1"1/2 Hex Head Bolt CPB00281 01-A
33 2 M12x100 (Class 12.9) HT Hex Head Bolt CPB00010 01-A
35 2 5/8" UNCx2" Hex Head Bolt CPB00418 01-A
37 1 22.5cc Silent Gear Pump - R918PT1757 CPHY0327 01-A
38 1 C4000S 4-Port Bracket HML00017 01-A
39 1 4 Port Valve C/W Bleed CPHY0323 01-A

28 12
41
59
10 11 22 43
23
34
Ref No: CM4A014.1b

Title: Engine Assembly - LPG PSI (Non-Certified)
7 8 10 40 42 9 32
23
44
23 24
25
29
33 44
10 62 63 39
47
63
11 52
4 60
61 50
3 57
13
46 49 51
6
48 17
45

55
16
18
54 56
2
63 14
14
16
19
38
37
1 27 26
20
4
53
21
58
35
14
36
31
30
Ref No: CM4A014.1b Rev: 02-A Rev Date: 05/04/2016 SECTION
Title: Engine Assembly - LPG PSI (Non-Certified) 14
Parts Table
1 1 PSI 3LTR ENGINE - Non Certified (Tier 1) CPL00452 01-A
2 1 Manifold Assembly - LPG PSI Non Certified (Tier 1) See Section 14.1bi 02-A
3 1 Mixer, Throttle Assembly - LPG PSI (Tier 1) See Section 14.1bii 02-A
4 1 Regulator & Lock off Valve - LPG PSI (Tier 1) See Section 14.1biii 02-A
5 1 Ignition Coil,Distributor & Leads - LPG PSI (Tier 1) See Section 14.1biv 01-A
6 1 V-Belt AV x 10 x 1000mm CPL00487 01-A
7 1 Air Conditioner Compresser Mount (AC Only) CMG00062 01-A
8 1 AIr Conditioner Compressor CPK00226 02-A
9 1 Pusher Fan (0430/10-10/35/Ppg/3hr Becc) VPG00005 01-A
12 3 M10 Lock Nut CPB00262 01-A
13 1 PCV Vent Elbow (F4-51936-001) CPL40049 01-A
14 1 LH Engine Mount CMG00001 02-A
16 3 3/8" Spring Washer CPB00465 01-A
22 1 M8-1.25x25mm 10.9 Hex Head Bolt (98333025) CPL40018 01-A
23 6 M8 Lock Washer (93930000) CPL40016 01-A
24 1 5/16"-18x1" Grade 5 Hex Head Bolt (90205100) CPL00419 01-A
Standard Fan Belt (10x1015) (80377) CPL00003 01-A
25 1
High Speed Pulley Fan Belt (11av0955) (AC Only) CPL00447 01-A
26 1 NC Oil Pressure Switch - 6PSI (S10-50352-001) CPL30031 01-A
27 1 1/8x1/8" Reducer Fitting (7242360) CPL00332 01-A
28 1 GM Engine A.C Compresser Belt Guard CMP00055 03-A
29 1 Alternator (7244700) CPL00322 01-A
30 2 Bolt For Starter Motor 3.0L (7242530) CPL00036 01-A
31 1 63cc - 3.0l GM D.Coupling (7260480) CPL00185 02-A
32 4 5/16"-24x3/4" GRD5 Hex Head Bolt (90215075) CPLF0017 01-A
33 1 BOLT, 3/8"-16x4'' HEX HEAD GR5 (90305400) CPL00445 02-A
34 1 5/16" Flat Heavy Washer (92200020) CPL00479 01-A
35 1 2kW Starter Motor (7244520) CPL00346 01-A
36 1 Starter Bracket (B4-50330-001) CPL30045 01-A
37 6 3/8"-16x1'' GR8 Hex Head Bolt (90305100) CPL00421 01-A
38 7 3/8" Spring Washer (93300000) CPL00130 01-A
Standard Water Pump Pulley (98211) CPL00139 01-A
39 1
High Speed Water Pump Pulley (7144030) (AC Only) CPL00449 01-A
40 1 Upper Alternator Bracket (7144570) CPL20002 01-A
41 2 3/8"-16x1" Hex Head Bolt (90325100) CPL00131 01-A
42 1 Thermostat (7140340) CPL20092 01-A
43 1 Thermostat Outlet Knuckle (7142071) CPL00102 01-A
44 2 Thermostat Outlet Gasket (7140310) CPL00094 01-A
45 1 PCV Valve Grommet (7120140) CPL00106 01-A
46 1 Oil Filler Cap Grommet (G3-51937-001) CPL40050 01-A
47 1 Thermostat Housing (7140360) CPL00103 01-A
48 1 PCV Valve (V3-51806-001) CPL40066 01-A
49 1 Water Pump Gasket (7142030) CPL00050 01-A
50 1 Lower Alternator Bracket (7244560) CPL20003 01-A
51 1 Water Pump (7142060) CPL00005 01-A
52 1 1/2" NPT - 5/8" NIP Brass Fitting (F4-17920) CPL40048 01-A
53 1 Engine Oil Filter (7110850) CPL00007 01-A
54 1 5/16"-18x0.875" Hex Head Bolt (7142110) CPL00403 01-A
56 2 5/16"-18x1.5" Hex Head Bolt (90205150) CPL00420 01-A
57 1 Temp Sensor Switch (7144790) CPL00289 01-A
58 1 5/16"-18x1" Grade 5 Hex Head Bolt (90205100) CPL00419 01-A
59 1 M8-1.25x25mm 10.9 Hex Head Bolt (98333025) CPL40018 06-A
60 1 Thermostat Housing Gasket (7142100) CPL00095 02-A
61 1 3/8"-16 Grade 5 Flange Nut (95300010) CPL00376 02-A
62 2 3/8"-16x1.25'' GRD5 Hex Head Bolt (90305125) CPL00013 02-A
63 3 3/8'' Flat Washer (92300000) CPL00428 02-A
64 4 Spark Plug (33000704) CPL40081 02-A
Note: Machine Serial Number Be Must Quoted When Ordering Items From This Section
Ref No: CM4A014.1bi Rev: 01-A Rev Date: 05/04/2016 SECTION
Title: Exhaust Manifold Assembly - LPG PSI (Non-Certified) 14
1
3
14
8
14
11
13
9
10
7
6
2
4
15
11
11
5
9
12
Title: Exhaust Manifold Assembly - LPG PSI (Non-Certified) 14
Parts Table
1 1 Exhaust Manifold RB Block (7152150) CPL30012 01-A
2 1 Intake Manifold (7152141) CPL30011 01-A
3 1 Intake-Exhaust Manifold Gasket (7152170) CPL30013 01-A
4 1 Intake Manifold Heat Shield (7152160-001) CPL30015 01-A
5 1 Alternator Heat Shield (G4-50068-001) CPL30040 01-A
6 1 Exhaust Heat Shield (G4-50067-001) CPL30027 01-A
7 1 Inner Heat Shield (7152160-002) CPL30016 01-A
8 2 3/8"-16x1"5/8 GR 8 Stud (71834) CPLF0013 01-A
9 4 3/8" Washer Type A N Hard (92300101) CPL40015 01-A
10 2 1/8" NPT Socket Head Brass Plug CPLF0032 01-A
11 8 M6-1.0x16mm Hex Flange Screw CPL40060 01-A
12 2 3/8" Serrated Hex Flange Nut (N1-30876-037) CPL40054 01-A
13 4 3/8"-16x1" GR 8 Socket Head Bolt (90368100) CPLF0018 01-A
14 8 3/8" Hardened Washer (W1-50595-037) CPLF0037 01-A
15 4 M5-0.8x8mm Hex Flange Screw (S1-50237-20-0508) CPL40062 01-A

Ref No: CM4A014.1bii Rev: 02-A Rev Date: 04/04/2016 SECTION
Title: Mixer, Throttle Assembly - LPG PSI (Non-Certified) 14
20
12 23
19
9 2
14
6 9a
8 18 1
3
11
2
3a
22
14
13
15
18
2 7 10
16
4
17
5
21
Parts Table
1 1 Governor CPL00079 01-A
2 3 Gasket (32501124) CPL00107 01-A
3 1 Throttle Body (32501949) CPL00503 01-A
3a 1 Throttle Body Gasket (32501949) CPL00502 01-A
4 1 Body Gasket (32502213) CPL00501 01-A
5 2 3/8" Vent Hose Clamp CPL00406 01-A
6 1 Valve From Mixer (32501976) CPL00504 01-A
7 1 Fitting On Adapter (32000253) CPL00505 01-A
8 1 Molded Hose (32502222) CPL00506 01-A
9 1 Mixer (32501966) CPL00500 01-A
9a 4 Plug On Mixer (32501516_1) CPL00507 01-A
9b 1 Mixer Repair Kit (106871) CPL40114 01-A
10 1 Adapter (32501968) CPL00508 01-A
11 2 Bolt (35000455) CPL00509 01-A
12 2 Clamp On Molded Hose (32501950) CPL00510 01-A
13 4 Screw On Adapter (35000530) CPL00511 01-A
14 8 Stud (35000680) CPL00512 01-A
15 2 Stud (35000274) CPL00513 01-A
16 2 Screw (35000058) CPL00514 01-A
17 2 Washer (35000024_1) CPL00515 01-A
18 8 Nut (35000681) CPL00516 01-A
21 1 10mm ID Hose (Quote Length Required) CPLF0002 01-A
22 2 Nut (35000052_1) CPL00517 01-A
23 1 8mm Fuel Hose CPK00064 02-A
Ref No: CM4A014.1bv Rev: 01-A Rev Date: 05/04/2016 SECTION
Title: Fuse Box - LPG PSI (Non - Certified) 14
Parts Table
1 1 Tier 4 PSI Engine Wiring Loom (33001628) CPL40117 01-A
2 1 Fuse Box (Part of Engine Wiring Loom) CPL40117 01-A
3 1 Fuse Box Bracket (32501529) CPL40116 01-A
4 2 Fuse Box Rubber Mount (32501190) CPL40115 01-A

Title: Pump/Mount Plate Assembly - Toyota LPG 14
4
15
14
12
13
16
1
23
17
22
21
7
3
3
20
22
10
2a
11
8
13
10
5
12
7
6
19
2
18
10
9
Title: Pump/Mount Plate Assembly - Toyota LPG 14
Parts Table
1 1 Axial Piston Drive Pump (A4VG56DA) CPHY0359 01-A
2 1 22.5cc Gear Pump CPHY0156 01-A
2a 1 O-Ring For Gear Pump CPSK0038 02-A
3 2 Drive Manifold(Toyota 4Y) CPHY0348 01-A
4 1 Toyota 4Y Pump Mount Plate) CPL00470 01-A
5 1 1" BSP - 1"5/16 JIC M/M Adapter CPF00183 01-A
6 2 1" Bond Seal CPF00058 01-A
8 3 3/4" BSP - 3/4 JIC 90 Deg Adjust Adaptor CPF00380 02-A
10 4 3/4" Bond Seal CPF00057 01-A
14 2 M16x45 Socket Head Bolt (C2971) CPB00309 01-A

27
40
39
8 38
32 4
2
Ref No: CM4A014.2b

Title: Engine Assembly - Toyota LPG
41
23
26 12
33
16 24
25 36
10 10a
22
37
3
31 18
17 35
19
34
57 51 20
58 13
21 2
44 54
53 14
59 58
7 48

61 51
60 6
29 53
46
28 45
1
15
50 30
49
52 50
5
58
49
58 55
56 57 52
9
14
47
Ref No: CM4A014.2b Rev: 01-A Rev Date: 02/11/2016 SECTION
Title: Engine Assembly - Toyota LPG 14
Parts Table
1 1 Toyota 4Y Mechanical Engine BPL00036 01-A
2 1 LPG Delivery System Assembly - Toyota See Section 14.3bi 01-A
3 1 Manifolds Assembly - Toyota LPG See Section 14.3bii 01-A
4 1 Ignition Coil, Distributor & Leads - Toyota LPG See Section 14.3biii 01-A
5 1 Toyota 4Y Coupling RPK00009 01-A
6 1 Oil Filter Toyota (15601-76008-71) BPT00001 01-A
7 4 Spark Plug (9001A-98004) BPT00002 01-A
8 1 Alternator (27060-UB020) BPT00003 01-A
9 1 Starter (28100-UB010) BPT00004 01-A
10 1 Water Pump Assembly (16100-UB010) BPT00015 01-A
10a 1 Water Pump Gasket (16124-71011) BPT00016 01-A
11 1 Toyota 4Y Coupling RPK00009 01-A
12 1 Fan (16361-UB010) BPT00044 01-A
13 1 Standard Fan Belt (9001A-96002) BPT00005 01-A
14 1 Water Temperature Sender (83420-20020) BPT00014 01-A
15 1 Oil Pressure Switch (83530-UC010) BPT00031 01-A
16 1 Thermostat (9001A-97002) BPT00018 01-A
17 1 Thermostat Gasket (16325-63011) BPT00020 01-A
18 1 Oil Filler Cap (12180-38010) BPT00032 01-A
19 1 Oil Filler Cap Gasket (90430-35001) BPT00033 01-A
20 1 Ventilation Valve (12204-15030) BPT00034 01-A
21 1 Ventilation Valve Grommet (90480-18008) BPT00035 01-A
22 1 Alternator Bracket (12511-73011) BPT00036 01-A
23 2 Alternator Bracket Bolt (9001A-16017) BPT00037 01-A
24 1 Alternator Bottom Mount Nut (90179-10065) BPT00038 01-A
25 1 Alternator Bottom Mount Washer (94612-11001) BPT00039 01-A
26 1 Alternator Bottom Mount Bolt (9001A-1C002) BPT00040 01-A
27 1 Alternator Top Mount Bolt (9001A-16016) BPT00050 01-A
28 1 Oil Filter Bracket Gasket (15691-71011) BPT00041 01-A
29 1 Oil Filter Bracket (15671-UB010) BPT00079 01-A
30 3 Oil Filter Bracket Bolt (91551-80845) BPT00080 01-A
31 1 Water Inlet (16321-71010) BPT00021 01-A
32 7 Hex Nut (90179-08061) BPT00047 01-A
33 1 Fan Pulley (16371-UB030) BPT00042 01-A
34 1 Fan Pulley Spacer (16371-UB020) BPT00043 01-A
35 1 Water Outlet Gasket (16341-71011) BPT00019 01-A
36 6 Bolt - Manifold, Water Outlet (9001A-11006) BPT00045 01-A
37 1 Water Outlet (16304-UB010) BPT00017 01-A
38 1 Fan Belt Adjusting Bar (16381-73011) BPT00046 01-A
39 1 Fan Belt Adjuster Slider (16385-71010) BPT00048 01-A
40 1 Fan Belt Adjuster Bolt (9001A-16014) BPT00049 01-A
41 2 Fan Bolt (9001A-11007) BPT00051 01-A
42 1 Oil Pan Drain Plug (90341-12012) BPT00052 01-A
43 1 Oil Pan Drain Plug Gasket (90430-12031) BPT00053 01-A
44 1 Toyota 4Y Accelerator Cable Bracket BMG00040 01-A
45 1 L.H Engine Mount Ass - Toyota 4Y CMG00045 01-A
46 1 Rear R.H Engine Mount Ass - Toyota 4Y CMG00053 01-A
47 1 Front R.H Engine Mount Ass - Toyota 4Y CMG00049 01-A
48 4 Rear Engine Mount Bushing BMG00038 01-A
51 3 M12x100 (Class 12.9) HT Hex Head Bolt CPB00010 01-A
54 4 M10x60 Hex Head Bolt (1.25 Pitch) CPB00609 01-A
Title: LPG Delivery System Assembly - Toyota 14
14
4
7
9
2
10
7
8
3
22
1
12
11b
20
16
17
22
15
11a
11
17
21
13
17
18
19
Title: LPG Delivery System Assembly - Toyota 14
Parts Table
1 1 Distributor Vacuum Hose (95411-10065) BPT00054 01-A
2 1 Air Cleaner Connector (17805-UB010) BPT00055 01-A
3 1 Ventiliation Hose No. 3 (12261-UB010) BPT00056 01-A
4 1 Air Cleaner To Air Governor Hose (17881-UB010) BPT00057 01-A
5 1 Carburettor Assembly (26200-UB010) BPT00058 01-A
6 2 Carburettor Mount Nut (90179-08123) BPT00059 01-A
7 2 Carburettor Gasket (21911-UB010) BPT00030 01-A
8 1 Fuel Insulator Plate (21989-UB010) BPT00060 01-A
9 1 Heat Insulator No. 2 (21913-UB010) BPT00061 01-A
10 1 Air Governor (26300-UB030) BPT00029 01-A
11 1 Regulator Assembly (23500-UB020) BPT00062 02-A
11a 1 Regulator Repar Kit (04221-20450-71) BPT00082 01-A
11b m 12mm ID Hose - Carburettor To Regulator CPLF0056 01-A
12 2 Pipe - Solenoid Valve To Regulator (23805-UB010) BPT00063 01-A
13 2 Solenoid Valve Assembly (23950-UB020) BPT00064 01-A
14 1 Ventilation Hose No. 1 (12261-UB020) BPT00065 01-A
15 1 Toyota LPG Regulator Mount Bracket BMG00041 03-A
16 m 15mm (5/8") Water Hose (Per Metre) CPC00057 02-A

Ref No: CM4A014.2bii Rev: 01-A Rev Date: 02/11/2016 SECTION
Title: Manifolds Assembly - Toyota LPG 14
5
7
6
2
Parts Table
1 1 Manifold Assembly (17110-UB020) BPT00066 01-A
2 1 Manifold Gasket (17171-UB010) BPT00022 01-A
3 2 Exhaust Manifold Stud (9001A-15010) BPT00067 01-A
4 4 Manifold Bolt (9001A-11006) BPT00068 01-A
5 2 Intake Manifold Stud (9001A-15021) BPT00069 01-A
6 1 Manifold To Cylinder Head Gasket (17172-73010) BPT00006 01-A
7 8 Manifold To Head Stud (90116-10063) BPT00070 01-A
8 8 Manifold To Head Nut (9001A-1J002) BPT00071 01-A
9 2 Intake Manifold Pin (90250-08120) BPT00081 01-A
Ref No: CM4A014.2biii Rev: 01-A Rev Date: 02/11/2016 SECTION
Title: Ignition Coil, Distributor & Leads - Toyota LPG 14
1a
1j
1k
1i
1b
1h
1f
1e
1c
1d
1g
Parts Table
1 1 Distributor Assembly (19030-UB010) BPT00025 01-A
1a 1 Distributor Cap (19101-71010) BPT00028 01-A
1b 1 Distributor Rotor Arm (19102-16040) BPT00026 01-A
1c 1 Distrubutor Shaft & Governor (19105-78151-71) BPT00072 01-A
1d 1 Ignition Coil (90919-02139) BPT00027 01-A
1e 1 Igniter Assembly (89620-32020) BPT00073 01-A
1f 1 Vacuum Advancer (19220-78152-71) BPT00074 01-A
1g 1 Distributor Housing O-Ring (90099-14090) BPT00075 01-A
1h 1 Signal Generator (19251-63011) BPT00076 01-A
1i 1 Signal Rotor (19183-63030) BPT00077 01-A
1j 1 Spark Plug Lead Set (90919-22286) BPT00023 01-A
1k 1 Spark Plug Lead Clamp (90929-01031) BPT00024 01-A
Title: Dash Assembly - I 15
15 15
22
13
11
19 16
25
22 4 13 16
3 19
22
12
3
14
6 7
9 22 3
28 2 20
27
4
5
23
11
24
26 1
10

Title: Dash Assembly - I 15
Parts Table
1 1 Dash Assembly HMC00500 03-A
2 1 Left Dash Panel HMC00513 03-A
Lever Panel Lid (3 Levers) HMC00522 01-A
3 1 Lever Panel Lid (4 Levers) HMC00521 01-A
Lever Panel Lid (5 Levers) HMC00523 01-A
Right Dash Panel - Diesel HMC00514 01-B
4 1
Right Dash Panel - LPG HMC00570 02-A
5 1 Rear Dash Panel HMC00516 03-A
6 1 4-Way Directional Lever CPE00089 02-A
7 1 Push Button Brake Switch CPE00026 01-A
8 1 Merit Ignition Switch CPE00035 01-A
9 1 Push Button Horn Switch HPE00004 01-A
10 1 Fuse box CPE00088 01-A
11 1 Temperature Control Valve CPC00058 01-A
12 1 4-Position Rotary Switch (Fan Heater) CPE00041 01-A
13 1 Hour Meter With Carousel Symbol CPE00098 01-A
14 1 Engine Fault Light - Amber CPE00216 02-A
Guide Roller Indicator Light - Red CPE00144 02-A
15 1
Guide Roller Indicator Light - Green CPE00214 02-A
Temperature Gauge (Diesel) SPE00003 01-B
16 1 Temper Gauge (LPG) SPE00002 01-A
Temp Gauge (Toyota LPG) SPE00032 01-A
19 1 Fuel Gauge NPE00053 01-A
20 1 Work Lights Switch CPE00021 01-A
19 3 Wipers/Fan/Interior Light Switch CPE00157 01-A
25 2 M4x12 Countersunk Screw CPB00246 01-A
27 1 Mast Drive Cutout Over-Ride Button CPE00043 01-A

Title: Dash Assembly - II 15
10
11
2*
17
8
1
15
9 7
22
16
6 18
19
2 5
15 14 13
16 9
12
3*

Title: Dash Assembly - II 15
Parts Table
1 1 Dash Assembly HMC00500 03-A
2* 1 Programmable Mobile Controller (CR0301) CPE00176 01-A
3* 1 PLC Wiring Loom HPE00001 01-A
5 3 Relay Base (20/30 Amp Relay) CPE00190 01-A
6 1 Relay Base (70 Amp Relay) CPE00191 01-A
7 3 20/30 Amp Relay CPE00029 01-A
8 1 70 Amp Relay CPE00039 01-A
9 1 Glow Plug Relay Base CPE00131 01-A
10 1 Arm Rest HPC00035 01-A
11 1 Dash Top Plate HMC00586 03-A
12 1 Low Level Gas Buzzer (Optional) CPE00154 01-A
13 1 50 Amp Strip Fuse CPE00076 01-A
15 2 M5x10 Pan Head Screw CPB00056 03-A
18 3 M4x15 Pan Head Wood Screw CPB00432 01-A
19 1 Glow Plug Relay (0-133-14) CPV00044 01-A
Relay Table
RELAY NO. FUNCTION PART NO.
1 Starter Relay CPE00039
2 Glow Plug Timer Relay (0-133-14) CPE00117
9 Steering Solenoid Supply CPE00029
15 Neutral Cut Off CPE00029
22 Spot Lights CPE00029
Note:

Title: Joystick Dash Assembly 15
18
17
22
12 13
11
15
26
12 13
20
22
22
14
5 7
8a
29
4
8
19
28
6 21
16
3
27 2
23
11
24
1
10
25

Title: Joystick Dash Assembly 15
Parts Table
1 1 Joystick Dash Assembly HMC00932 02-A
2 1 Joystick Dash Panel HMC00938 01-A
Right Dash Panel - Diesel HMC00514 01-B
3 1
Right Dash Panel - LPG HMC00570 02-A
4 1 Rear Dash Panel Assembly HMC00515 03-A
5 1 Joystick (200599994114) GPHY0006 02-A
6 1 4-Way Directional Lever CPE00089 02-A
7 1 Push Button Brake Switch CPE00026 01-A
8 1 Merit Ignition Switch CPE00035 01-A
8a 1 Key For Ignition Switch CPE00049 02-A
9 1 Push Button Horn Switch HPE00004 01-A
10 1 Fuse Box CPE00088 01-A
11 1 Temperature Control CPC00058 01-A
12 2 Hour Meter With Carousel Symbol CPE00098 01-A
Temperature Gauge (Toyota LPG) SPE00032 01-A
13 1 Temperature Gauge (Diesel) SPE00003 01-B
Temper Gauge (LPG) SPE00002 01-A
14 1 4-Position Rotary Switch (Fan Heater) CPE00041 02-A
15 1 Fuel Gauge NPE00053 01-A
16 1 Engine Fault Light - Amber CPE00216 02-A
17 1 Green 8mm Dash LED 12v VPE00013 02-A
18 1 Guide Roller Light - Red CPE00144 02-A
19 1 Work Lights Switch CPE00021 01-A
20 3 Wipers/Fan/Interior Light Switch CPE00157 01-A
21 1 Mast Drive Cutout Over-Ride Button CPE00043 01-A
26 2 M4x12 Countersunk Screw CPB00246 01-A
29 4 M6x25 Hex Head CPB00256 01-A

Title: Fuse Box - Fuse Layout 16

Title: Fuse Box - Fuse Layout 16
Fuse Table
FUSE NO. AMPS FUNCTION PART NO.
Mast Height Override, Dash Display Lights, Glow Plug
1 - Diesel 7.5 Light, Glow Plug Relay, PLC Supply CPE00109
1 - LPG 7.5 Mast Height Override, Dash Display Lights, PLC Supply CPE00109
Joystick Supply, Neutral Relay, Reverse Bleeper, Drive
2 7.5 Solenoid, Forward Solenoid, Reverse Solenoid. CPE00109
3 - Diesel 10 Pull Hold Solenoid, Fuel Pump CPE00109
3 - Tier 1 LPG 7.5 Ignition Coil, Fuel Commander, Fuel Pump CPE00109
Steering Solenoid Supply, PLC Output Supply, 0 & 90
4 20 Indicator Lights on Dash CPE00110
Push Button Brake Switch, Inching Pedal Brake Switch,
5 7.5 Brake Light, Brake Solenoid Supply on PLC Board CPE00109
6 20 Wipers CPE00110
7 15 Front Work Lights CPE00113
8 20 Side Work Lights, Cabin Interior Light CPE00110
9 7.5 Cabin Heater Fan, Cabin Fan, Radio (Optional) CPE00109
10 7.5 Horn CPE00109
11 7.5 Proximity Switch Supply, Guide Roller Light CPE00109
12 7.5 Spare CPE00109
13 7.5 Flashing Beacon CPE00109
14 7.5 Spare CPE00109

Ref No: CMA017 Rev: 02-A Rev Date: 04/05/2011 SECTION
Title: Standard Wheels & Tyres 17
1b
1a
2b
2a

Ref No: CMA017 Rev: 02-A Rev Date: 04/05/2011 SECTION
Title: Standard Wheels & Tyres 17
Parts Table
1 2 Standard Front Wheel Assembly (200/50-10) CPW00005 03-A
1a 2 Standard Front Tyre (200/50-10) CPW00001 01-A
1b 2 Standard Front Wheel Rim (200/50-10) CPW00003 01-A
2 1 Standard Rear Wheel Assembly (28x12.5-15) NPW00002 01-A
2a 1 Standard Rear Tyre (28x12.5-15) NPW00017 01-A
2b 1 Standard Rear Wheel Rim (28x12.5-15) NPW00003 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Wheels & Tyres If Non
Standard Parts Are Required Such As Slicks Or Non Marking Tyres.

Title: Mast Assembly 18
Contact Combilift and Quote the Machine

Serial Number for a Spare Parts Manual
Specific to the Mast on that Machine.

Title: Standard Mast Carriage Assembly 18
10
9
12
2a*
7
2*
15
16
9
13
14
10
1*
12
22
21
8
20
11
3a*
3*
5
17
18
19
4
Title: Standard Mast Carriage Assembly 18
Parts Table
1* 1 Mast Carriage Weld Assembly CMMC0094 03-A
2* 2 Mast Carriage Cylinder CMR00201 01-A
2a* 4 Mast Carriage Cylinder Seal Kit CPR00004 01-A
3* 2 Tilt Cylinder (0085-040-0001) CMR00017 03-A
3a* 2 Tilt Cylinder Seal Kit CPR00017 01-A
4 4 Mast Carriage Roller Bearing CPMC0002 01-A
5 2 Mast Mounting Pin CMMC0008 01-A
6 4 Mast Carriage Nylon Wear Pad CPMC0001 01-A
7 4 Mast Carriage Wear Pad Disc CPMC0006 01-A
8 2 9/16" JIC M/M Bulkhead & Nut CPF00002 01-A
9 8 M24 Conical Washer CPB00001 01-A
10 4 M24 Castle Nut CPB00026 01-A
11 4 Cylinder Washer CPMC0008 01-A
12 4 Split Pin (50x 4mm) CPB00038 01-A
14 2 9/16" JIC Tee M/M/F CPF00005 01-A
15 4 M16 Hex Nut CPB00013 01-A
Note:

Title: Mast Carriage Assembly - Sideshifting Mast 18
12
14
11
2a*
8
9
2*
23
1*
20
24
11
17
10
16
4a*
15
11
14
4*
12
3*
3a*
20
17
10
17
18
20
15
7
17
18
22
21
13
7
20
5
17
18
6
19
Title: Mast Carriage Assembly - Sideshifting Mast 18
Parts Table
1* 1 Mast Carriage Assembly (100mm Sideshift) HMMC0040 01-A
2* 2 Mast Carriage Cylinder CMR00201 01-A
2a* 4 Mast Carriage Cylinder Seal Kit CPR00004 01-A
3* 2 Tilt Cylinder HMR00009 01-A
3a* 2 Seal Kit CPR00017 01-A
4* 1 Sideshift Cylinder (100mm Stroke) HMR00011 01-A
4a* 1 Seal Kit CPR00017 01-A
5 2 MC 100mm Sideshift Mount Pin HMMC0045 01-A
6 4 Mast Carriage Roller Bearing CPMC0002 01-A
7 4 Tilt Pin HMMC0040 01-A
8 4 Mast Carriage Nylon Wear Pad CPMC0001 01-A
9 4 Mast Carriage Wear Pad Disc CPMC0006 01-A
11 8 M24 Conical Washer CPB00001 01-A
12 4 M24 Castle Nut CPB00026 01-A
13 6 Washer (45x5mm - 13mm Hole) CMV00028 01-A
14 4 Split Pin (50x 4mm) CPB00038 01-A
15 2 9/16" JIC M/M Bulkhead With Nut CPF00002 01-A
16 2 9/16" JIC Tee M/M/F CPF00005 02-A
23 4 M16 Hex Nut CPB00013 01-A
Note:

Title: Forks 19
Title: Steering Motor & Valve Chest Feed & Return Lines 20
2
10
11
6
12
17
18
8
10
3
14
16
9
8
4
7
1
13
15
7
5
Title: Steering Motor & Valve Chest Feed & Return Lines 20
Parts Table
1 1 Hydraulic Tank Assembly See Section 5 05-A
3 1 Steering Motor Assembly See Section 12.1 01-A
4 1 22.5cc Silent Gear Pump (R918PT1757) CPHY0327 01-A
5 4 1" BSP - 1" 5/16 JIC M/M Adapter CPF00043 01-A
6 13 1/2" Bond Seal CPF00056 05-A
8 4 3/4" Bond Seal CPF00057 01-A
14 1 Hose - Valve Chest To Return Filter CPH01098 01-A
15 1 Hose - Tank To Gear Pump CPH01097 01-A
16 1 Hose - Gear Pump To Steering Motor Port P CPH01077 01-A
17 1 Hose - Steering Motor Port EF To Valve Chest CPH01078 01-A

Title: Drive Pump Feed & Return (Oil Cooler) Lines 21
6
21
7
6
1
3
22
8
20
2
16
17
15
19
10
5
14
18
5
4a
13
4
11
12
12
11
Title: Drive Pump Feed & Return (Oil Cooler) Lines 21
Parts Table
1 1 Combined Radiator/Oil Cooler Assembly See Section 3 01-A
3 1 Hydrostatic Pump Assembly See Section 14 01-A
4 1 Suction Filter Assembly CPHY0019 03-A
4a 1 Suction Filter Element CPHY0012 04-A
6 7 3/4" Bond Seal CPF00057 01-A
8 3 3/4" JIC M/M/F Tee CPF00086 01-A
12 2 1" 1/4 Bond Seal SPF00013 01-A
13 1 1" BSP - 1" 5/16 JIC M/F Adapter CPF00407 01-A
14 1 1" Ball Valve (Low presure) CPF00237 01-A
17 1 Hose - Tank To Suction Filter CPH01095 02-A
18 1 Hose - Suction Filter To Drive Pump CPH01096 02-A
19 1 Hose - Purge Valve To Tee On T1 On Pump CPH01083 02-A
20 1 Hose - Tee On T1 On Pump To Tee On Tank CPH01081 02-A
21 1 Hose - Tee On Tank To Oil Cooler CPH01082 02-A
22 1 Hose - Oil Cooler Return To Tank CPH01080 02-A

Title: Extra Oil Cooler Lines 21
6
5
9
8
5
6
1
Title: Extra Oil Cooler Lines 21
Parts Table
1 1 Oil Cooler (BEC622) See Section 3.2 01-A
3 1 3/4" --- 2.5 Bar (Non Return Valve) VPHY0012 01-A
4 1 3/4" BSP M/M Adaptor CPF00016 02-A
5 4 3/4" Bond Seal CPF00057 01-A
6 1 Hose - Bottom Oil Cooler To Tee On Return Filter CPH00164-01 01-A
7 1 Hose - Top Oil Cooler To Side Of Valvebank CPH00163-02 01-A
8 1 1" 5/16 JIC MFM TEE CPF00228 01-A

Title: Rear Motor Drive Lines 22
12
17*
16*
14
9
13
4 1
18
8
18*
10
11

Title: Rear Motor Drive Lines 22
Parts Table
1 1 Rear Arm Assembly See Section 2 01-A
4 1 Hydrostatic Pump Assembley See Section 14 01-A
5 5 3/4" Bond Seal CPF00057 01-A
6 2 1" 1/16 JIC F/M Swivel Fitting SPHY0006 02-A
7 10 1/2" Bond Seal CPF00056 05-A
8 2 1" 1/16 JIC Bulkhead With Nut CPF00204 01-A
10 2 1" 1/16 JIC M/F Adapter CPF00226 02-A
11 2 3/4" BSP - 1" 1/16 JIC M/M Adapter CPF00019 01-A
12 1 Hose - Top Back Of Drive Block To 4-Port B CPH01068 01-A
13 1 Hose - Top Front Of Drive Block To 4-Port A CPH01069 01-A
14 1 Hose - 4-Port Bleed Back To Tank HPH00075 02-A
15 2 Gear Pump/Drive Pump O-Ring CPSK0038 02-A
16* 1 Hose - Front Bulkhead On Rear Arm To 4-Port P CPH01070 01-A
17* 1 Hose - Back Bulkhead On Rear Arm To 4-Port T CPH01071 01-A
18* 2 Hose - Rear Motor To Bulkhead CPH01072 01-A

Title: Rear Motor Bleed & Brake Lines 22
10
10
9
1
7
6
4
5

Title: Rear Motor Bleed & Brake Lines 22
Parts Table
1 1 Rear Arm Assembly See Section 2 01-A
4 1 1/4" Bond Seal CPF00054 01-A
5 4 3/8" Bond Seal CPF00055 01-A
8 1 9/16" JIC 90 M/F Adapter CPF00069 01-A
9 1 Hose - Rear Motor Bleed To Tank CPH01073 01-A
10 1 Hose - Rear Motor Brake To Brake Valve CPH01074 01-A

Title: Front Motor Drive Lines 23
11*
10*
11*
10*
8
9
1
15
5
4
14
4
5
16
2
17
3
18
13*
12*
8
14
2
15
Title: Front Motor Drive Lines 23
Parts Table
2 2 Front Wheel Motor See Section 13 01-A
4 14 1/2" Bond Seal CPF00056 05-A
6 7 3/4" Bond Seal CPF00057 01-A
8 4 3/4" JIC Bulkhead With Nut CPF00018 01-A
9 1 3/4" JIC M/F Adapter with O-Ring CPF00229 01-A
10* 1 Hose - Back Of Drive Block To Bottom LH Bulkhead CPH01050 01-A
11* 1 Hose - Front Of Drive Block To Top LH Bulkhead CPH01051 01-A
12* 1 Hose - Port P On 4-Port To Bottom RH Bulkhead CPH01052 01-A
13* 1 Hose - Port T On 4 Port Top RH Bulkhead CPH01053 01-A
14** 2 Hose - Back Of Motor To Bottom Bulkhead CPH01369 01-A
15** 2 Hose - Front Of Motor To Top Bulkhead CPH01370 01-A
16 1 Hose - Back Of Drive Block To Port A On 4-Port CPH01066 01-A
17 1 Hose - Front Of Drive Block To Port B On 4-Port CPH01067 01-A
Note:
2. ** Items 14 & 15 Must Be Changed Together Along With Items 19, 20 & 21 From
The Following Section.

Title: Front Motor Bleed & Brake Lines 23
3
6
15
14
18
20
16 2
5
11
19
5
9
13
12
19
5
17
10
4 13
9
12 21

Title: Front Motor Bleed & Brake Lines 23
Parts Table
3 1 Brake Valve See Section 11.1 02-A
4 2 Front Wheel Motor See Section 13 01-A
5 4 9/16" JIC Bulkhead Male/Male CPF00002 01-A
6 1 Hose - Tee To Brake Valve CPH01065 02-A
8 1 9/16" JIC Tee M/F/M CPF00003 01-A
9 3 3/8" Bond Seal CPF00055 01-A
10 1 3/8" Banjo Bolt CPF00097 01-A
12 2 1/4" Bond Seal CPF00054 01-A
14 1 9/16" JIC Tee M/M/M CPF00023 01-A
15 * 1 Hose - RH Motor Bleed Bulkhead To Tank CPH01054 02-A
16 * 1 Hose - RH Motor Brake Bulkhead To Tee CPH01055 02-A
17 * 1 Hose - LH Motor Bleed Bulkhead To Bleed Block CPH01056 02-A
18 * 1 Hose - LH Motor Brake Bulkhead To Tee CPH01057 02-A
19 ** 2 Hose - Front Motor Brake To Bulkhead CPH01367 01-A
20 ** 1 Hose - Front RH Motor Bleed To Bulkhead CPH01368 01-A
21 ** 1 Hose - LH Motor Bleed To Bulkhead CPH01366 01-A
Note:
2. ** Items 19, 20 & 21 Must Be Changed Together Along With Items 14 & 15 From
The Previous Section.

Title: Steering Cylinder Lines 24
5a
12
11
4a
1
13
10
9
4
7*
2
6*
8*
3
3a
Title: Steering Cylinder Lines 24
Parts Table
1 1 6-Port Valve Diverter Valve See Section 11 01-A
3 1 Master Front Steering RH CMR00001 01-A
3a 1 Seal Kit Master Front Steering RH CPR00001 02-A
4 1 Slave Front Steering LH CMR00002 01-A
4a 1 Seal Kit Slave Front Steering LH CPR00002 01-A
5 1 Rear Steering Cylinder CMR00205 01-A
5a 2 Seal Kit Rear Steering Cylinder CPR00205 02-A
6* 1 Hose - 4-Port P To Back Of RH Steering CPH01058 01-A
7* 1 Hose - 4-Port T To Front Of LH Steering CPH01059 01-A
8* 1 Hose - Front Of RH Steering To Back Of LH CPH01060 01-A
9 1 Hose - 6-Port B To 4-Port A CPH01091 01-A
10 1 Hose - 6-Port C To 4-Port B CPH01092 01-A
11 1 Hose - 6-Port D To Front Of Rear Steering CPH01093 02-A
12 1 Hose - 6-Port A To Back Of Rear Steering CPH01094 02-A
Note:

Title: Steering Motor Lines 24
12
11
14
4
6 13
7
10
6

Title: Steering Motor Lines 24
Parts Table
1 1 6 Port Diverter Valve See Section 11 01-A
4 1 Steering Motor Assembly See Section 12.1 01-A
5 2 9/16" JIC Tee M/M/F CPF00005 02-A
7 7 3/8" Bond Seal CPF00055 01-A
8 13 1/2" Bond Seal CPF00056 05-A
10 1 Hose - Steering Motor Port T To Bleed Block CPH01075 01-A
11 1 Hose - Port-R Steering Motor To 6-Port P1 CPH01084 01-A
12 1 Hose - Port-L Steering Motor To 6-Port P2 CPH01085 01-A
13 1 Hose - Tee On Steering Motor R To Front Of Valve Chest CPH01086 01-A
14 1 Hose - Tee On Steering Motor L To Back Of Valve Chest CPH01087 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts From This Section

Title: Drive Pump To Inch Valve, Brake Valve & Tank 25
1
9
11
3
10
16
17
12
8
6
4
9
10
8
15
2
18
14
13
5
Title: Drive Pump To Inch Valve, Brake Valve & Tank 25
Parts Table
3 1 Brake Valve Assembly See Section 11.1 01-A
4 1 Bleed Block Assembly See Section 11.1 01-A
5 1 Rotary Inch Valve (R902066994) CPHY0165 01-A
6 7 1/2" Bond Seal CPF00056 03-A
9 7 3/8" Bond Seal CPF00055 01-A
12 1 1/2" BSP - 7/8" JIC M/M Adaptor SPF00012 02-A
13 2 M14 Bond Seal SPF00044 02-A
15 1 Hose - Ps On Pump To Inch Valve CPH01076 01-A
16 1 Hose - Bleed Block To Tank CPH01079 01-A
17 1 Hose - Drive Pump Port G To Brake Valve CPH01090 01-A
18 1 Hose - Inch Valve To Bleed Block CPH01110 01-A

Title: Tilt Cylinder Lines 26
1 7*
7*
2a
11
10
9*
6 5 8*
11
10
2
2a

Title: Tilt Cylinder Lines 26
Parts Table
2 2 Tilt Cylinder See Section 18 02-A
2a 2 Tilt Cylinder Seal Kit See Section 18 01-A
3 10 1/2" Bond Seal CPF00056 03-A
6 2 9/16" JIC Tee M/M/F CPF00005 02-A
7* 2 Hose - Tilt Section To Bulkhead On Mast CPH01103 01-A
8* 1 Hose - Back Bulkhead To Bottom Tilt Tee CPH01106 01-A
9* 1 Hose - Front Bulkhead To Top Tilt Tee CPH01107 01-A
10 2 Hose - Bottom Bulkhead To Back Of Tilt Cylinder CPH01108 01-A
11 2 Hose - Top Bulkhead To Front Of Tilt Cylinder CPH01109 01-A
Note:

Title: Reach Cylinder Lines 27
3
4
9
10
12
11
11
7
12
2a

Title: Reach Cylinder Lines 27
Parts Table
2 2 Mast Carriage Cylinder See Section 18 01-A
2a 4 Mast Carriage Cylinder Seal Kit See Section 18 01-A
3 10 1/2" Bond Seal CPF00056 03-A
5 2 9/16" JIC M/M Bulkhead & Nut CPF00002 01-A
6 2 9/16" JIC Tee M/M/F CPF00005 02-A
7 8 3/8" Bond Seal CPF00055 01-A
8 4 3/8" Banjo Bolt CPF00097 01-A
9 1 Hose - Front Of Valve Chest To Front Bulkhead CPH01088 01-A
10 1 Hose - Back Of Valve Chest To Back Bulkhead CPH01089 01-A
11 2 Hose - Front Tee To Back Of Reach Cylinder CPH01099 01-A
12 2 Hose - Back Tee To Front Of Reach Cylinder CPH01100 01-A

Title: Lift & Auxiliary Section Lines 28
1
4
2
8*
7*
7*
9
5
Title: Lift & Auxiliary Section Lines 28
Parts Table
2 12 1/2" Bond Seal CPF00056 03-A
6 1 7/8" JIC M/M Bulkhead With Nut SPF00036 01-A
7* 2 Hose - Auxiliary Section To Bulkhead On Mast CPH01104 01-A
8* 1 Hose - Valve Chest Lift Section To Bulkhead On Mast CPH01102 01-A
9 1 Hose - Bulkhead On Mast To Flow Control Valve CPH01105 01-A
Note:

Title: Optional Side Shifting Mast Lines 29
6*
6*
3 1
2
2a

Title: Optional Side Shifting Mast Lines 29
Parts Table
2 1 Sideshift Cylinder See Section 18 01-A
2a 1 Sideshift Cylinder Seal Kit See Section 18 01-A
4 2 1/2" Bond Seal CPF00056 03-A
6* 1 Hose - Side Shift Section To Bulkhead On Mast CPH01104 01-A
7 1 Hose - Front Bulkhed To Front Of SS Cylinder CPH01128 01-A
8 1 Hose - Back Bulkhead To Back Of SS Cylinder CPH01106 01-A
Note:

Title: Joystick/Valve Chest Pilot Lines - I 30
2
5
15
12
11
13
16
14
13
4
8
7

Title: Joystick/Valve Chest Pilot Lines - I 30
Parts Table
1 1 Joystick Valve Chest Assembly See Section 12a 01-A
2 1 Hydrostatic Pump Assembly See Section 14a 01-A
3 1 Joystick (200599994114) GPHY0006 01-A
4 1 Bleed Block SPHY0024 03-A
5 6 1/4" Bond Seal CPF00054 01-A
6 6 1/4 BSP to 9/16 JIC.SLDPRT CPF00406 01-A
7 1 3/8" Bond Seal CPF00055 01-A
9 1 Brake Valve CPHY0006 02-A
10 1 3/8" BSP - 9/16" JIC M/F Adapter CPF00068 01-A
11 1 9/16" JIC Tee M/M/F CPF00005 02-A
12 1 3/8" BSP Male Bung CPF00089 01-A
13 1 Hose - Port Ps On Drive Pump To P On Joystick ICPH00583 02-A
14 1 Hose - Port T On Joystick To Bleed Block ICPH00584 01-A
15 1 Hose - Joystick Port 3 To Back Pilot Lift Section ICPH00587 01-A
16 1 Hose - Joystick Port 1 To Front Pilot Lift Section ICPH00588 01-A

Title: Joystick/Valve Chest Pilot Lines - II 30
2
5
1
6
6
12
12
9
11
10
5
11
4
7
9
12
3
8
10
3
Title: Joystick/Valve Chest Pilot Lines - II 30
Parts Table
1 1 Joystick Valve Chest Assembly See Section 12a 01-A
2 1 Joystick (200599994114) GPHY0006 01-A
3 2 6/2 Diverter Valve DFE080/6H-18ES-201-12VDC HPHY0015 01-A
4 18 1/4" Bond Seal CPF00054 01-A
Hose - 2 On Joystick To A2 On Front 6-Port 01-A
6 2 ICPH00585
Hose - 4 On Joystick To A1 On Front 6-Port 01-A
Hose - B1 On Front 6-Port To A1 On Back 6-Port 01-A
7 2 ICPH00586
Hose - B2 On Front 6-Port To A2 On Back 6-Port 01-A
8 1 Hose - B1 On Back 6-Port To Front Pilot Reach Section ICPH00589 01-A
9 1 Hose - C2 On Back 6-Port To Back Pilot Fork Positioner Section ICPH00590 01-A
10 1 Hose - B2 On Back 6-Port To Back Pilot Reach Section ICPH00591 01-A
11 1 Hose - C2 On Front 6-Port To Back Pilot Tilt Section ICPH00592 01-A
Hose - C1 On Front 6-Port To Front Pilot Tilt Section 01-A
12 2 Hose - C2 On Back 6-Port To Front Pilot Fork Positioner Section ICPH00593
01-A

Title: Mast Assembly 31

Title: Forks 31
Forks can only be ordered through Combilift by

quoting the serial number of the truck that requires
the forks.
Contact your local Combilift dealer for further

assistance.

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CONTENTS

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

1. Item 26* Used When Cabin Heater Is Installed.

 COMBILIFT LTD. 2016

1. Item 24b Used When Cabin Heater Is Installed.

 COMBILIFT LTD. 2016

¤ COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

Ref No: CM40006

Optional Fuel Filter With Primer 12 20

Rev: 03-A Rev Date: 24/02/2016 SECTION

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

Ref No: CM4A007.1

Rev: 01-A Rev Date: 10/03/2016 SECTION

Ref No: CM4A007.2

Rev: 03-A Rev Date: 10/03/2016 SECTION

Ref No: CM4A007.2

Rev: 01-A Rev Date: /0/201 SECTION

 COMBILIFT LTD. 2012

Inch Pedal Assembly

Accelerator Pedal Assembly

¤ COMBILIFT LTD. 2016

 COMBILIFT LTD. 2011

 COMBILIFT LTD. 2011

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2016

¤ COMBILIFT LTD. 2016

¤ COMBILIFT LTD. 2011

 COMBILIFT LTD. 2011

2d 2e Steering Circuit 6-Port Diverter Valve

 COMBILIFT LTD. 2016

2* 1 4-Port With Bleed Port (B07510M) CPHY0323 01-A

3 3 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2011

 COMBILIFT LTD. 2011

Ref No: CM4A012

Rev: 02-A Rev Date: 15/03/2016 SECTION

 COMBILIFT LTD. 2016

Ref No: CM4A012

Rev: 01-A Rev Date: 15/03/2016 SECTION

 COMBILIFT LTD. 2016

Ref No: CM4A012a

Rev: 02-A Rev Date: 15/03/2016 SECTION

 COMBILIFT LTD. 2016

 COMBILIFT LTD. 2011

Slave Front Steering Cylinder - Left Hand Side

Rear Steering Cylinder

 COMBILIFT LTD. 2011

Parts Table - Slave Front Steering Cylinder

Parts Table - Rear Steering Cylinder

Rev: 01-A Rev Date: /0/201 SECTION