KENR5682-02

April 2009
Component Locations FLUID POWER SYMBOLS
Description
Part Machine Schematic 4 2 BASIC COMPONENT SYMBOLS
Number Location Location
Attachment: Harvester
Filter Gp - Case Drain 289-8194 1 A-3
6 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
MAIN

PUMP
AUX

(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Switch As - LH Travel Pressure 309-5769 2 D-7
Switch As - RH Travel Pressure 309-5769 3 D-6
Valve Gp - Control Auxiliary 259-7378 4 C-5 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

Valve Gp - Negative Flow Control 171-0188 5 E-1 5 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

Valve Gp - Pressure Reducing (Rotator) 161-9364 6 A-5, A-6
Standard 320D
Accumulator Gp - Pilot Manifold
Block
Note B
Note B
20
21
B-4
C-7
46 3 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

Control As - Cab tilt Note B 22 C-7
AB A B
Cylinder Gp - Boom Note A 23 F-5
P T P T
Cylinder Gp - Cab Riser Note A 24 F-1 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Cylinder Gp - Stick Note A 25 F-5
Filter Gp - Case Drain Note B 26 A-4 FLUID STORAGE RESERVOIRS

Filter Gp - Pilot Hydraulic Note B 27 A-4

Filter Gp - Return Oil Note B 28 B-6
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Manifold Gp - Control
Motor Gp - Swing
Note B
Note B
29
30
B-5, B-6
F-7
40 320D Forest Machine MEASUREMENT ROTATING SHAFTS

Motor Gp - Left Travel Note B 31 F-3

Motor Gp - Right Travel Note B 32 F-2 Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Pump Gp - Main Hydraulic Note B 33 B-2
COMBINATION CONTROLS
Sensor As - Left Pump Pressure Note B 34 B-2 BZF1-UP
Sensor As - Right Pump Pressure Note B 35 A-2
SRT1-UP
Switch As - LH Travel Pressure Note B 36 D-7
Switch As - Pilot Pressure Note B 37 A-7 28 BWW1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

Switch As - RH Travel Pressure Note B 38 D-6

26 40 EAX1-UP
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

Swivel Gp Note B 39 E-3 CYZ1-UP
Tank Gp - Hydraulic Oil Note B 40 A-5
Valve Gp - Cooler Bypass
Valve Gp - LH Joystick
Note B
Note B
41
42
C-6
B-7
27 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Valve Gp - Load Control Boom Cylinder Note B 43 D-1
Valve Gp - Load Control Stick Cylinder Note B 44 D-5 33
Valve Gp - Main Control Note B 45 C-1 thru C-6 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Pilot Travel Note B 46 D-6, D-7
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Pressure Reducing Boom/Swing Note B 47 B-4
Valve Gp - RH Joystick Note B 48 B-6
Valve Gp - Shuttle Note B 49 A-6, A-7 LL SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Swing Cushion Note B 50 E-7
E-3 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Travel LT Counterbalance Note B 51
Valve Gp - Travel RT Counterbalance Note B 52 E-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Note A: Refer to parts manual for specific cylinder information.
Note B: Part numbers are located on the main Hydraulic System Schematic according to
5
UNIDIRECTIONAL UNIDIRECTIONAL

the effectivity of the machine.

Harvester BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

HARVESTER © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

42 22 24 41 4 5 6 20 HYDRAULIC SYMBOLS (ELECTRICAL)

43 44 45 29 47
G
1 M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)

21 26
28

KENR5682-02
27 28 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

2
33 34
3 36 T

35 40 KK 33 JJ EE PRESSURE TEMPERATURE LEVEL FLOW

37 38 SWITCH SWITCH SWITCH SWITCH

46 49 HYD.
WIRE NUMBER IDENTIFICATION CODES

31 30 32 TANK ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

51 48 39 50 52 26 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

4 5 22 6 42 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

41 43 44 45 24 48 PREVIOUS STANDARD

GG WIRE WIRE COLOR

325-PK-14 B A

1 20 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

29 47
25 FF 35 HH 34 27 SOS

33
34 35
23 Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
EE Left Pump Delivery Pressure B-2
FF Right Pump Delivery Pressure A-2
26 GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-2
JJ Case Drain Pressure B-2
27 28 KK Right Pump Power Shift Pressure A-2

31 32 30 21 2 3 LL
SOS
Attachment Pilot Pressure
Hydraulic Oil Sampling Port
E-1
A-4

51 52 40 50 39 37 49 36 38 46

MACHINE COMPONENT LOCATIONS MAIN PUMP & FILTER CIRCUITS

 7 6 5 4 3 2 1
CAB TILT

MOTOR GP MOTOR GP
TRAVEL LEFT TRAVEL RIGHT
MOTOR GP BOOM CYLINDER STICK CYLINDER TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
SWING
F SINGLE SINGLE F
SWING MOTOR

PG

DR

R.C.V-C
MU
AR4 BR4 AL3 BL3 PP3 PP3 M
T1
CONTROL AS
BG AG T1 CAB TILT
257-2949
T2 T2

B1 DR A1

AG BG BG AG

Pa1 aR2
E E
A B B A A1
B A R.C.V-D
VALVE GP A2
SWING
BL2 AL2 CUSHION
B1
VALVE GP VALVE GP VALVE GP
TRAVEL LT BL1 AL1 BR1 AR1 TRAVEL RT
LOAD CONT.
STICK CYL. COUNTERBALANCE COUNTERBALANCE P B2
VALVE GP
SWIVEL GP NEGATIVE
FLOW CONTROL T
171-0188 LL

VALVE GP
PILOT TRAVEL VALVE GP
TP TT LOAD CONT.
BOOM CYL.
TRAVEL(L) TRAVEL(R) BR4
BL3 AL3
SP3 SDr SPi SP2 BP3 BDr BPi BP2
AR4
D aL2 aL1 R.C.V-B D
μ μ μ μ
AR1 BR1
R.C.V-A aR3 aR4
AL2 AL1
Pa1 aR1 aR2
BACK FWD FWD BACK BL2 BL1
T1 T5 T2 T4 T6 T3 FA1 FB1 T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 AR2 bR3 aR3 Pi1 BP1 BT aR5 R3
aL1 bL1 bR1 aR1 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (EXTEND) (DOWN) BR4 R1 BR5 AR5 (IN)

SWITCH AS.
RH TRAVEL
(Dimensions: 34 inches x 28 inches)

R.C.V-B R.C.V-C
PRESSURE
309-5769
SWITCH AS.
LH TRAVEL
PRESSURE G
KENR5682-02

309-5769

TRAVEL(R)
BOOM(2)

STICK(2)
BOOM(1)
SWING

ROTATOR
TRAVEL(L)

ATCH
STICK(1)
R.C.V-A E F
BLOCK
C C
R.C.V-D
F2
(OUT) (R) (FWD) (FWD) (RETRACT) (UP) (OUT)
Pb1 Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
VALVE GP VALVE GP
COOLER BYPASS bR1
HL COTROL bL4 bL3 bL2 bL1 bR3 bR4 HR
AUXILIARY PL PR
FILTER GP 259-7378
RETURN OIL

MANIFOLD GP
CONTROL PUMP GP VALVE GP
EE MAIN HYD. HL MAIN CONTROL
SENSOR
AS LEFT G2 M2
24 Page,

P2 Pi1 P-IN PSA2 DR1 PSA1 PUMP

B1 A1 B2 A2 PRESSURE
T-OUT2 DR2 Pn2 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(TRAVEL)

VALVE GP
(SWING)

LH JOYSTICK PL Ps2 HH RIGHT MAIN PUMP OUTPUT

VALVE GP VALVE GP PILOT PUMP OUTPUT
NO.1

NO.2

PRESS A2 PsM2 LEFT MAIN PUMP OUTPUT

RH JOYSTICK
(LOCK)

JLP JLT JRT JRP T REDUCING TRAVEL SPEED CONTROL CIRCUIT

NO.3

B BOOM/SWING SUPPLY LINE B

STICK SWING BUCKET BOOM G4 DRAIN / RETURN LINE
P1 P2 LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
S3
μ μ μ μ μ μ μ μ P1
Dr2 JJ RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
S1 Dr1
PAC ACCUMULATOR GP BOOM CYLINDER CONTROL CIRCUIT
OUT IN R L OPEN CLOSE DOWN UP DrM
ROTATOR CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 SWING BRAKE CONTROL CIRCUIT
DR3 DR4 Pi2 DR5 T-OUT1 DR6 G3
CAB TILT CYLINDER CONTROL CIRCUIT
PsM1

Ps1 LINE PATTERNS

A1 A2 A3 A4 A5 A6 A7 A8 KK
A1 Pressure Line
PR
E Pilot / Load Sensing Pressure
OUT IN Pn1
Drain / Return Lines

T Pi Component Group
PG PC A3 Attachment
B1 B2 B3 B4 B5 B6 B7 B8 G1 M1
FILTER GP HR Air Line
FILTER GP Pm
bR4 C A D B GG SOS CASE DRAIN
VALVE GP PILOT 289-8194 CALLOUTS
SHUTTLE aR3 bR3 HYDRAULIC FF
A SENSOR YY Taps (Pressure, Sampling, Sensor - by letter)
A
bL2 bL3 aL2 bL4 aR4 AS RIGHT
TANK GP PUMP 52 Components (By number)
HYDRAULIC PRESSURE
VALVE GP OIL
PRESSURE REDUCING FILTER GP
(PILOT VALVE, ROTATOR) THIS SCHEMATIC IS FOR THE 320D FOREST MACHINE
CASE DRAIN
161-9364 ATTACHMENT: HARVESTER
SWITCH AS.
PILOT PRESS MEDIA NUMBER: KENR5682-02
PART NUMBER: 285-1486, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1