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I NTRODUCTION
Patients’ waiting time has been defined as “the variance.
length of time from when the patient entered the
Further data collection through VOC will help to monitor and control any
outpatient clinic to the time the patient actually leaves Keywords: quality, health services, waiting time, India
the OPD”.
Whether it’s a time used for registration of patient, routine Six Sigma seeks to improve the quality of process outputs
doctor’s appointment, emergency room treatment, labora- by identifying and removing the causes of defects (errors)
tory/diagnostic test, procedures, receiving the results of vari- and minimizing variability in the work process [4].
ous tests, waiting happens to just about everyone seeking Data and statistical analysis are used to identify defects in
medical care. processes and reduce variation. DPMO (defects per million
It’s often one of the most frustrating parts about healthcare of oportunities) and sigma level are described in the Table 1.
delivery system.
Chart 1. Process capability.
Waiting times for elective care have been considered a seri-
ous problem in many health care systems since it acts as a
barriers to efficient patient flows.
OPDs is considered as the window to hospital services and a
patient's impression of the hospital begins at the OPD. This
impression often influences the patient's sensitivity to the
hospital and therefore it is essential to ensure that OPD ser-
vices provide an excellent experience for customers. It is also
well-established that 8-10 per cent of OPD patients need hos-
pitalization.
L ITERATURE REVIEW
Six Sigma is a business management strategy origi-
nally developed by Motorola, USA in 1986 [1,2] and was
Table 1. DPMO and sigma levels [5,6]
Sigma Percent Percentage
associated with statistical modeling of manufacturing proc- DPMO
level defective yield
esses. A six sigma process is one in which 99.99966% of the
products manufactured are statistically expected to be free of 1. 691.462 69% 31%
defects (3.4 defects per million). 2. 308.538 31% 69%
3. 66.807 6.7% 93.3%
The term "six sigma process" comes from the notion that if
one has six standard deviations between the process mean 4. 6.210 0.62% 99.38%
and the nearest specification limit, as shown in the chart 1, 5. 233 0.023% 99.977%
practically no items will fail to meet specifications [3]. This 6. 3.4 0.00034% 99.99966%
is based on the calculation method employed in process ca- 7. 0.019 0.0000019% 99.9999981%
pability studies (Chart 1).
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Management in health
QUALITY XVII/1/2013; pp. 31-37
M ETHODOLOGY
R ESULTS AND DISCUSSION
Only 6% of patients could have their consultation within A modified Failure Mode and Effects Analysis (FMEA)
one hour. This clearly indicates that majority of patients was carried out for Occurrence and Severity only. The top
are not satisfied with the present waiting time. Risk Priority Number were considered for further analysis,
VOC reflects customer expectation to see doctor within 60 using 5WHY.
minutes of Registration/Encounter. • Single Registration counter
It was found that routine lab test and ECG results are critical • Time taken to process blood test only
information for a cardiac medical consultation. Patients were • Time taken to process blood test and ECG
waiting for either the lab test or both lab test and ECG.
To assess this measurable the time taken for the blood test
results and ECG results were collected separately in the DATA ANALYSIS
measure phase: Null Hypothesis
Based on the data from the measure phase the following
1. Time to complete the Blood Test. Null hypotheses were formulated:
2. Time to complete the Blood Test and ECG.
1. H0 = There is no reduction in waiting time before and
after starting new registration.
2. H0 = There is no reduction in waiting time for getting
M EASURE
This phase refers to the analysis of the existing
system with various measurement techniques for the de-
lab result for the patients having Blood Test only.
3. H0 = There is no reduction in waiting time for getting
lab result in old & new data for the patients having
fects and levels of perfection that exist. In this step, accu- Blood Test + ECG.
rate metrics have to be used to define a baseline for further
improvements. 1. H0 = There is no reduction in waiting time before
This helps in understanding whether any progress has been and after starting new registration counters
achieved when process improvements are implemented. Analysis of waiting time after and before starting new reg-
To identify High level process map the SIPOC (Table 2) istration counters Table 7.
has been done. It was suspected that there is no reduction in waiting time
before and after starting new registration counters. 2 t Test
The various processes involved in the particular project was conducted to ascertain this.
has been described in detail in flow chart (Chart 3)
Null hypothesis was rejected as the p-Value was found to
be below 0.05 at 95% confidence level.
Value Analysis: A value analysis was done based on the
flow chart and the processes were categorized into Value It was suspected that there is no reduction in waiting time
added, Operational Value Added Activity and Non Value for new patients as well as revisit patients in getting the
Added Activities as given in Table 3 results of the Blood Tests before and after implementation
of six sigma. A t Test was conducted to ascertain this.
t-Test to analyse reduction in waiting time for patients
having Blood Test only Table 8.
A NALYZE
The analyze phase was undertaken to determine any
disparity that may exist in the goals set and the current
Summary of Statistics Table 9.
Sigma Levels Table 10.
performance levels achieved. The understanding of the As is evident from the above table, there is significant reduc-
relationship between cause and effect is necessary to bring tion in waiting time with p-Value of <.05 at 95% confidence
about any improvements, if needed. level. The sigma levels have also shown a significant in-
Brainstorming session was carried out and all the causes crease from 2 before the study, 2.6 during the study and 3.4
were listed in the affinity diagram. The Fish Bone Diagram during the control phase. Hence the hypothesis is rejected.
was prepared.
2. H0 = There is no reduction in waiting time for getting
The causes which got from the brain storming session has lab result in old & new data for patients having Blood
been segregated into non controllable causes, direct im- Test and ECG
provement causes and controllable and likely causes
(Table 4); its fish bone diagram for controllable causes It was suspected that there is no reduction in waiting time
only is shown in the Chart 4. for patients in getting the results of the Blood Test and
Causes were then ranked on the basis of severity and oc- ECG. A 2 t Test was conducted to ascertain this. It has
currence as per criteria given Table 5 been described in Table 11, 12 and 13.
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Management in health
QUALITY XVII/1/2013; pp. 31-37
Table 3 Table 7
Value Activity Nos t-Test: Two-Sample Assuming Unequal Variances
Value Added Activity 35 April July
Operational Value Added Activity 13 Mean 23.2 17.7
Non Value Added Activity 27 Variance 127 96.5
Observations 382 331
Table 4 Hypothesized Mean Difference 0
Sl. Nature of Cause Numbers Identi- df 711
No. fied
t Stat 6.97
1. Non Controllable Causes 32
P(T<=t) one-tail 3.58
2. Direct Improvement Causes 11
t Critical one-tail 1.65
3. Controllable and Likely 67
P(T<=t) two-tail 7.16
Causes
t Critical two-tail 1.96
TOTAL 110
Table 5 Table 8
BT (Before) BT (Control)
Occurrence Rank Severity Rank Mean 89.82 70.63
Once a Month 1 Mild 1 Variance 230.07 9.99
Once a Week 5 Moderate 5 Observations 640 640
Every Day 9 Severe 9 Hypothesized
Mean Difference 5
Table 6 df 694
Causes Solutions t Stat 23.17
Single Registration Counter Start multiple Registration P(T<=t) one-tail 0.00
Counters t Critical one-tail 1.64
Registration form is lengthy & diffi- Simplify Registration P(T<=t) two-tail 0.00
cult to fill Form t Critical two-tail 1.96
Lack of proper communication Provide adequate training
Time taken to barcode & process the Provide a dedicated ma- Table 9
samples in lab/ blood reports takes chine for biochemistry test
BT
more time for Cardiology OPD
BT (Before) BT (Improve) (Control)
AHD asking patients to report at the Segregated appointment to
Mean 89.82 76.17 70.63
same time at OPD be given based on the fast-
ing blood sugar need and Median 88 77 71
the appointments available Standard
into forenoon and after- Deviation 15.16 6.43 3.16
noon Range 84 24 13
Delay in starting OPD To start work up for New Minimum 65 65 63
visit OPD at 8.30 am and Maximum 149 89 76
Sr doctor consultation at
10.00am every OP days Count 640 640 640
Delay due to entry in to EMR Provide training to doctors Confidence
Level (95.0%) 1.17 0.49 0.24
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Management in health
XVII/1/2013; pp. 31-37 QUALITY
Table 10 Table 16
BT (Before) BT (After) BT (Control) t-Test: Two-Sample Assuming Unequal Variances
2 2.6 3.4 VOC Before VOC Control
Mean 164.85 71.61
Table 11 Variance 2710.56 2069.27
t-Test: Two-Sample Assuming Unequal Variances
Observations 320 639
BTE (Before) BTE (After)
Mean 91.67 77.55 P(T<=t) one-tail 0.00
Variance 197.71 37.14 t Critical one-tail 1.64
Observations 640 640 P(T<=t) two-tail 0.00
Hypothesized Mean Difference 5 t Critical two-tail 1.96
df 871
t Stat 15.04 Sigma Levels Table14. As is evident from the above tables,
P(T<=t) one-tail 0.00 there is significant reduction in waiting time with p-Value of
t Critical one-tail 1.64 <.05 at 95% confidence level. The sigma levels have also
P(T<=t) two-tail 0.00 shown a significant increase from 2 before the study, 2.9
t Critical two-tail 1.96 during the study and 3.3 during the control phase. Hence the
Table 12 hypothesis is rejected. Hence the hypothesis is rejected.
t-Test: Two-Sample Assuming Unequal Variances Number of patients waiting for cardiac consultation for less
BTE (Before) BTE (Control) than one hour has gone up from 6% before the study to 49%
Mean 91.67 70.75 during the study which further increased to 53% during the
Variance 197.71 10.64 control phase. Similarly patients waiting for more than two
Observations 640 640 hours has come down from 24% to 6% and 4% respectively.
Hypothesized Mean Similarly patients waiting for more than three hours has
Difference 5 come down significantly from 64%, 13% and 8% respec-
df 708 tively.
t Stat 27.90
P(T<=t) one-tail 0.00 3. H0 = There is no reduction in waiting time for getting
t Critical one-tail 1.64 lab result for patients having Blood Test only
P(T<=t) two-tail 0.00
t Critical two-tail 1.96
Table 13
BTE BTE BTE
I MPROVE
Improvements in existing systems are necessary to bring
the organization towards achievement of the organization
(Before) (After) (Control)
Mean 91.67 77.55 70.75 goals. Creative development of processes and tools brings
Median 88 78 71 about a new lease on life for the organization’s processes and
takes them nearer to organizational objectives.
Standard Deviation 14.06 6.09 3.26 Various project management and planning tools can be
Range 83 24 14
used to implement these new techniques and processes.
Minimum 66 66 63
Appropriate usage of statistical tools is important to meas-
Maximum 149 90 77
Count 640 640 640
ure the data, which is necessary to understand improve-
Confidence Level ments done and any shortcomings that may exist.
(95.0%) 1.09 0.47 0.25 The solutions with their respective Causes are listed in the
Table 6.
Table 14
BTE
BTE (Before)
2
BTE (After)
2.9
(Control)
3.3 C ONTROL
Control phase is the last step in the DMAIC method.
VOC was conducted to find out if there is any significant
Table 15 variation.
t-Test: Two-Sample Assuming Equal Variances
VOC Before VOC After Waiting Time for Consultation by using VOC (Table 15, 16)
Mean 164.85 79.54 Waiting Time for Consultation by using VOC
Variance 2710.56 3045.32
It was suspected that there is no reduction in waiting time for
Observations 320 320
P(T<=t) one-tail 0.00
consultation in VOC of old and new data. A t Test was con-
t Critical one-tail 1.64 ducted to ascertain this.
P(T<=t) two-tail 0.00
t Critical two-tail 1.96 35
Management in health
QUALITY XVII/1/2013; pp. 31-37
1-2 2-3
2-3
Chart 3 - Process Map
1-2
36
Management in health
XVII/1/2013; pp. 31-37 QUALITY
Chart 64 - Cause-effect
diagram
It was found that the p-Value was below 0.05 at 95% confi- handle the telephones in the Cardiology OPD and they were
dence level; the null hypothesis was rejected. also taught basic telephone etiquette, dedicated biochemistry
analyser was provided for the cardiology department and an
Conclusion: Significant reduction in waiting time was alert system was put in place for patients waiting for more
achieved in the outpatient services of the Cardiology than one hour.
department by using the six sigma approach. In addition to Further data collection through VOC will help to monitor
the overall reduction in waiting time for cardiac medical and control any variance.
consultation significant reduction in waiting time for getting
the lab results was also achieved.
Acknowledgement
As an off shoot of the study nine registration counters were Authors are grateful to Mata Amritanandamayi Math for providing the
started, registration forms were modified, usherers were ap- resources for carrying out the study and two anonymous referees for
pointed to guide patients, additional staff were appointed to their comments and suggestions.
References
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2. SCHROEDER, Richard, MIKEL, Harry, Phd -Six Sigma: The Breakthrough Management Strategy Revolutionizing the World's Top, 2006.
3. The Inventors of Six Sigma". www.motorola.com/content/0,,3079,00.html
4. Antony, Jiju. "Pros and cons of Six Sigma: an academic perspective". www.onesixsigma.com/node/7630,
5. "Institute of Industrial Engineers Six Sigma certifications". http://www.iienet2.org/Seminars/SeminarGroup.aspx,
6. "Certification - ASQ". Milwaukee, Wisconsin: American Society for Quality http://www.asq.org/certification/index.html. Retrieved 2010-
01-05. 37