THE DYEOX CO2 textile dyeing

THE WORLD’S FIRST INDUSTRIAL PROVEN

THE NEW STANDARD
CO 2 TEXTILE DYEING SOLUTION. A revolution in textile
WATER FREE AND PROCESS CHEMICAL FREE. processing technology


ZERO WATER
ZERO Only

WATER
reclaimed DyeCoo is the world’s first industrial proven CO2 textile dyeing solution,
CO2
water-free and process chemical-free. This revolutionary CO2 dyeing process,
makes textile dyeing sustainable, efficient and profitable. Providing
geographical freedom from water sources and offering textile manufactures
a head start on legislation that restricts the use of hazardous chemicals.
ONLY
RECLAIMED Zero water
CO2 CO2
DyeCoo technology uses reclaimed CO2 as the dyeing medium in a closed 2. CO2 DYEING PROCESS (250 bar | 120 oC)
loop process. When pressurized, CO2 becomes supercritical. In this state CO2 CO2 DYED FABRIC
has a very high solvent power, allowing the dye to dissolve easily. 1. CO2 STORAGE
No
PURE process
DYES chemicals
PURE DYES
CO2 dyeing does not need added process chemicals to dissolve dyes. The
technology uses 100% pure dyes, with more than 98% uptake there is no waste.
CO2
The pure dyes are used in powder form. CO2 > 95% RECYCLED

VIBRANT Deep colour

VIBRANT COLOUR
penetration,
COLOURS 3. SEPARATOR
pure dyes 100% pure dyes are giving beautiful, vibrant colours. Due to the high
permeability of supercritical CO2 the dyes are easily and deeply transported
into the fibres. This is creating intense colours with excellent quality characteristics.

QUICK
Fast colour
QUICK absorption CO2 is circulated through the pressure vessel to transport all dye to the fabric
and evenly distribute in the fabric. At the end of the dye cycle CO2 is
transferred via the integrated separator to the integrated CO2 work tank.
In the separator the CO2 (dye liquor) is completely cleaned and made ready
to be reused for the next dye batch. CO2: IMPACT:
ENERGY Short batch • Solvent for dyes & affinity with synthetic fabric. • Zero water.
EFFICIENT cycles, dry
process ENERGY EFFICIENT • Safe: non-flammable and non-toxic. • Used reclaimed carbon dioxide as dye carrier.
All process steps from dissolving dye, dyeing, cleaning and reclaim of the CO2 • Sustainable & recyclable. • Closed loop system, >95% of CO2 is reclaimed.
are integrated in DyeOx. The fabric is completely dry when it leaves the vessel. • Inexpensive & abundantly available. • No waste water, no waste water treatment.
• The same quality anywhere in the world. • Zero liquid discharge.
ZERO ZERO WASTE WATER
Clean • Use pure dyes, no additives, process chemical free.
WASTE
process No process chemicals, zero liquid discharge, no water, no waste water FEATURES: • Fits the circular textile supply chain.
WATER
treatment is necessary. • Closed loop, beam dyeing process.
• Excellent batch to batch reproducibility. ENERGY:
FABRIC VERSATILITY • More than 98% dye take up. • Energy efficient dyeing process, including CO2
CO2 dyeing is suitable for synthetic PET fabrics and yarn. CO2 dyes various • Easy fabric loading. cleaning and recovery.
FABRIC Continious fabric constructions and permeability. A wide range of PET fabric (virgin and
development • No reduction cleaning needed. • No additional energy required for additional
VERSATILITY
recycled) can be dyed. • Fully automated hydrolic door handling. processes such as waste-water treatment.
• Integrated CO2 separator for CO2 recycling.
• Integrated CO2 sphere process tank. SAFETY:
• Mechanical Cleaning Machine (MCM). • ASME design standard.
10,000
• Dye Cartridge Preparation System (DCPS). • Customised software to prevent operating error.
SOLID • CO2 Labdye system for colour development. • Integrated CO2 detection system.
1,000 SUPERCRITICAL • Built in Emergency Stop Buttons.
PRESSURE (BAR)

FLUID
LIQUID OPERATING SYSTEM: • Dedicated safety software.
100 • Control with industrial HMI. • Certified by Veritas and Lloyd’s.
CRITICAL POINT
• Advanced automation. • Local certification.
10 GAS • Remote monitoring and control possible.
TRIPLE POINT
• Interactive control.
1
-50 0 50 100 • Touch screen.
TEMPERATURE (ºC)
W W W . S E T E X . F R
Colours represent the different phases of CO2, as represented in the phase diagram.
 H H H

J J J

K K K

L L L

M M

M M M

MATERIAL TYPE KNIT WOVEN YARN

N N
Beam Type N

Ø 200mm : 200cm Ø 200mm : 200cm Multi Spindle: 42 cones

3,99m
3,99m
(max dyeable fabric Ø 400mm : 182cm Mono Spindle: 7 cones
width) Ø 600mm : 182cm

2,87m
2,87m
O O O

Capacity • Max weight: ± 200Kg • Max weight: ± 200Kg • Max cone weight: 4,7 Kg
(Depending fabric • Average load: ± 160Kg • Average load: ± 140Kg • Max Load: 198Kg
2 3
P
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

9,45m
19 20

9,45m
21
REV APPROVED DATE
22
REV TEXT
23 24

P weight, cone type) P

Dyeable material • 100% PET

• No CD-PET
This page is for: This page is for:
Flevolaan 50
Customer

ence Only
Flevolaan 50
Customer

ence Only
1382 JZ Weesp 1382 JZ Weesp
Q The Netherlands Q
The Netherlands DESCRIPTION DESCRIPTION

Q Phone: +31 (0)294 41 00 25

DyeOx 4.5 Phone: +31 (0)294 41 00 25
DyeOx 4.5
• Blend only PET dyed
Email: info@dyecoo.com Email: info@dyecoo.com
Fax: +31 (0)8422 99 357 Overview drawing Fax: +31 (0)8422 99 357 Overview drawing

For Refer
SCALE PART NO. REV

For Refer
SCALE PART NO. REVOwnership and copyrights © DyeCoo Textile Systems B.V.
Ownership and copyrights © DyeCoo Textile Systems B.V. 1:200

CAPACITY:
1:200
A0 D06000152169 - A0 D06000152169 -
CREATED BY DATE SIZE CREATED BY DATE SIZE

W.Spruijt 01-05-2019 W.Spruijt 01-05-2019

DOC. NO:
1 DOC. NO:
SW-0026824 SHEET 2 OF 5 B SW-0026824 SHEET 2 OF 5
2 3 4 2 5 3 6 4 7 5 8 6 9 7 10 8 11 9 12 10 13 11 14 12 15 13 16 14 17 15 18 16 19 17 20 18 21 19 22 20 23 21 24 22 23 24

• Three dyeing vessels.

7
• Parallel dyeing of 3 separate colours, divers material types. FABRIC YARN
C

• Batch capacity 20kg-200 kg (per vessel). No. Batches | 24Hr 20 : dark colours 16 : dark colours
8 3
• Average 24 batches per day (24h | 3 vessels). (indicative) 24 : medium 17 : medium
• Nominal daily output 4.000 kg. D 28 : light | white 18 : light | white
1 2 Capacity • Max weight: ± 200Kg • Max cone weight: 4,7Kg
WEIGHT: (Depending fabric • Average load: ± 160Kg • Max Load: 198Kg
E

• Total shipping weight: 130.000 kg. weight, cone type)

• Required floor load: 2.500 kg/m2. CO2 Usage Reclaim rate >95%

14,30m
F

DIMENSIONS: Electrical Usage Average 160 kWh per batch

• Total CO2 dyeing system(Netto): 14,30m x 9,45m x 3.99m.. G
Steam Consumption 250 Kg per batch

Total Energy Usage Average 320 kWh per batch

1. Supply Skid (Electrical usage +
2. Separator Skid steam consumption)
H

3. Heating and Cooling Skid Average Dyestuff 1% wof

4. Dye Vessel Skid 1 J

5. Dye Vessel Skid 2

6 5 4
6. Dye Vessel Skid 3
K

7. Process Vessel Skid

8. Electrical Cabinet 9
9. Touch Screen Control Panel

THE CO2
L

3
2
M

LABDYE
3,99m

1.
Dye Cartridge Preparation
2,87m

System (DCPS)
O

2.
Spare Internal
3 1
3. Maintenance Trolley 4 9,45m P

4. Textile Beam Ø400 2 5

5.
Textile Beam Ø200 6 Flevolaan 50
This page is for:

Customer
ence Only

1382 JZ Weesp
The Netherlands Q
DESCRIPTION

Phone: +31 (0)294 41 00 25

DyeOx 4.5
6. Textile Beam Ø600
Email: info@dyecoo.com
Fax: +31 (0)8422 99 357 Overview drawing

7
For Refer

Ownership and copyrights © DyeCoo Textile Systems B.V.

SCALE PART NO. REV
1:200
A0 D06000152169 -
CREATED BY DATE SIZE

W.Spruijt 01-05-2019

7.
Yarn Beam DOC. NO:
SW-0026824 SHEET 2 OF 5
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

8
20 21 22 23 24

Multi Spindle: 42 cones 10

1. Labdye TECHNICAL SPECIFICATIONS:
8.
Textile Trolley 2. Hand valve • Maximum operating pressure: 250 bar.
1 9
9.
Mechanical Cleaning 12
3. Safety relieve valve • Maximum Design Pressure: 350 bar.
Machine (MCM) 11 • Net content: 290 millilitres.
10. Dye Cartridge • Maximum operating temperature: 120 °C.
13
11. Dyeholder, Dye Cartridge • Maximum design temperature: 150 °C.
14
12. Swirl • Capacity: A4 size fabric.
13. Dyeholder Parking Yoke • Beam type: Ø 38 mm.
14. Dyeholder Trolley • Operates in a standard oil bath.
 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

THE DYEOX
A

CO2 textile dyeing

B 1

Copyright © 2019 by DyeCoo Textile Systems B.V. All rights are reserved.
N
3,99m

This Technical Brochure is based on the most recent information.

DYESTUFF AND CHEMICAL PARTNERS

2,87m

It is distributed with reservations for future modifications.

P
The Dyestuff Company

The Dyestuff Company

DyeCoo Headquarters
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Address Flevolaan 50, 1382 JZ Weesp

The Netherlands
The Dyestuff Company

Phone 31 (0)294 41 00 25,

Email info@dyecoo.com

www.dyecoo.com/contact