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M/S Biraja Construction, Jajpur Town, Odisha.

Subject : 37.5 M RCC SOLID SOFFIT SLAB DOC NO:


Details : Design of Formwork & Staging for Superstructure BRIDGE NO :

PREAMBLE:

For constructing 37.5 m span RCC Solid Slab pipe staging are proposed below the soffit of Solid Slab
In this document the design of Formwork & Staging with pipes & its supporting components is done.

REFERENCE DRGS :

1)

2)

REFERENCE CODES :

1 ) IS - 800-1984 CODE OF PRACTICE FOR GENERAL CONSTRUCTION IN STEEL


2) IS - 2062-1992 STEEL FOR GENERAL STRUCTURE PURPOSE- SPECIFICATION
3) IS - 808-1989 DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS
4) IS - 806-1968 USE OF STEEL TUBES IN GENERAL BUILDING CONSTRUCTION.

The General Arrangement of Formwork & Staging with 40NB Staging pipe @ Spacing 950mmc/c towards cross section
and 1250mmc/c towards long section with 2 nos ISMC 75 to place shuttering plates

DESIGN OF FORM PANELS BELOW CANTILEVER DECK SLAB :


Load Calculation :

Thickness of Slab = 250 mm ( Max thk is Considered )


Weight of Slab 0.25 x 2.6 = 0.65 T/m2
Live load on Formwork = 0.36 T/m2
Wt of Formwork = 0.1 T/m2
Total Load = 1.11 T/m2

C.L. of support

3.15mm Skin Plate

Angle Stiffner

1250

C.L. of support
600

PLAN

DESIGN OF SKIN PLATE :

CHECK FOR BENDING :

Width of plate 600 mm


Length of plate 1250 mm
Thk of plate= 3.15 mm

Z = 1 / 6 * b * d2 = 1.654 cm3/m
I =Z *(d /2 ) = 0.260 cm4/m

Use ISA 50 X 50 X 5 as a stiffner.


C/C spacing of Stiffner 300 mm
Clear Span = ( 300-50/2 ) 275 mm

Max B.M = w * L2 / 10 0.0084 T-m/m

σ=M/Z= 508 Kg/Cm2 < 1650 Kg/Cm2 SAFE

CHECK FOR DEFLECTION :

w= 11.1 KN/m/m E= 2.0E+05 N/mm2


L= 275 mm I= 2604.66 mm4/m

Actual deflection = 2.5wL4 / 384 E I


0.793 mm

DESIGN OF CROSS MEMBER BELOW DECK SLAB

Load Calculation :

Thickness of Slab = 250 mm


Weight of Slab = 0.25 x 2.6 = 0.65 T/ m2
Live load on Formwork = 0.36 T/ m2
Wt of Formwork = 0.1 T/ m2

Total Load = 1.11 T/ m2


C / C Spacing of Cross Member = 950 mm
Load /m run = 1.11 x 0.95 = 1.055 T/ m
say ~ 1.1 T/ m
1.1 T/m

Cross Member
0.950 0.950

Max B.M = w * L2 / 8 0.124 T-m


Max S.F = wl/2 1.045 T
Max Deflection =2. 5 * L4 /384EI 0.02 mm

Properties of Cross Member : 2ISMC 75

A= 18.2 cm2 Zxx = 41.9 cm3


Ixx = 157 cm4 Iyy = 58 cm4
rxx = 2.94 cm ryy = 1.79 cm
tw = 4.8 mm Aw = 720 mm2

CHECK FOR BENDING :

L= 950 mm L / rmin 53
rmin = 17.9 mm
D= 75 mm D/T= 10
T= 7.5 mm

Corresponding Value of Stress : 157 N/mm2 (CLAUSE 6.2.3 IS : 800 -1984 )

Max B.M = 0.124 T-M


Zxx = 41.9 cm3
σ = M / Zxx = 296 Kg/Cm2 < 1570 Kg/Cm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 1.045 T


Aw = 7.2 cm2
V / Aw = 145 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :


Actual deflection = 0.02 mm

LONG MEMBER IN CANTILEVER DECK SLAB LVL :


As Cross member below the soffit , span about 1250 c/c in longitinual direction with 2nos back to back ISMC75 over 40NB

Pont Loads from Cross Member = 1.1 T


1.25 1.25 1.25 1.25 1.25

Max B.M = 0.215 T-M


Max S.F = 1.375 T
Max Deflection = 0.05 mm

Properties of Long Member : 2ISMC 75 X 40

A= 18.2 cm2 Zxx = 41.8 cm3


Ixx = 157 cm4 Iyy = 57.5 cm4
rxx = 2.94 cm ryy = 1.777 cm
tw = 4.8 mm Aw = 720 mm2

CHECK FOR BENDING :

L= 1250 mm L / rmin 70.33


rmin = 17.77 mm
D= 75 mm D/T= 10.00
T= 7.5 mm

Corresponding Value of Stress : 150 N/mm2 (CLAUSE 6.2.3 IS : 800 -1984 )

Max B.M = 0.215 T-M


Zxx = 41.8 cm3
σ = M / Zxx = 514 Kg/Cm2 < 1500 Kg/Cm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 1.375 T


Aw = 7.2 cm2
V / Aw = 191 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :


Actual deflection = 0.05 mm

DESIGN OF 40NB pipe BELOW ISMC of Soffit DECK SLAB :

Max. Load on one Leg of Staging Pipe = P = 1.1 T

Properties of 40 NB (M) Pipe : ( Table 1 of IS 1161:1998 )

A= 4.53 cm2 L / rmin = 125.00


L= 2000 mm
rmin = 1.6 cm

Corresponding Value of Stress : 639 Kg/Cm2 ( Table 2 of IS : 806 )

Axial Capacity of 40NB ( M ) Pipe section = P =


P = A * σac = 2.89 T > 1.1 SAFE
SH. NO.
REV. R0
DATE 14.09.2019
BY
REF

ED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS

h 40NB Staging pipe @ Spacing 950mmc/c towards cross section


n with 2 nos ISMC 75 to place shuttering plates
c in longitinual direction with 2nos back to back ISMC75 over 40NB Pipe
2ksmk
ksmjsm

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