1000-OCD CM 1Ph 220VAC 02 PDF

April 2003
Manual No. HSMN1000OCDCM

Rev. 02
INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
OIL WATER SEPARATOR
HELI-SEP MODEL 1000-OCD
1 PHASE / 220 VAC
Coffin World Water Systems

Design & Manufacture of Water Treatment Systems
1732 McGaw Ave. Irvine, CA 92614 U.S.A.

WEB: www.cworldwater.com
TEL: (949) 222-5777
FAX: (949) 222-5770
WARRANTY/DISCLAIMER
Coffin World Water Systems, LLC (CWWS) warrants to the purchaser that each HELI-SEP Oily Water
Separator System, as delivered to the purchaser, shall be free from defects in material or workmanship for a
period of eighteen (18) months from date of delivery or twelve (12) months from date of installation, whichever
comes first.
All vessels and parts thereof that are claimed to be defective by the purchaser must be returned to an authorized
CWWS service depot, at the expense of the purchaser, for inspection prior to the allowance of any credit or
replacement.
This warranty does not apply to damage resulting from accident, neglect, or misuse. The foregoing warranty is
the only warranty extended by CWWS and is in lieu of all other warranties, express or implied, or for fitness of
a particular purpose.
TABLE OF CONTENTS
SUBJECT PAGE
MANUAL DESCRIPTION.......................................................................................................................... 1
GENERAL SYSTEM DESCRIPTION ........................................................................................................ 1
FUNCTIONAL DESCRIPTION.................................................................................................................. 1
SPECIFICATIONS....................................................................................................................................... 3
INSTALLATION ......................................................................................................................................... 4
ELECTRICAL REQUIREMENTS .............................................................................................................. 5
PRESTART CHECKS ................................................................................................................................. 6
STARTUP, NORMAL OPERATING PROCEDURES & SHUTDOWN ................................................... 6
NORMAL OPERATING CONDITIONS .................................................................................................... 8
MAINTENANCE PROCEDURES .............................................................................................................. 9
ACCUMULATED SOLIDS & SLUDGE REMOVAL ............................................................................. 10
SYSTEM PROLONGED SHUTDOWN.................................................................................................... 10
CLEANING THE SEPARATOR............................................................................................................... 11
CLEANING THE OIL SENSING PROBE................................................................................................ 11
FLUSHING / CLEANING THE OCD SAMPLE CELL ........................................................................... 12
SYSTEM DRAINAGE............................................................................................................................... 12
TROUBLESHOOTING GUIDE - OILY WATER SEPARATOR ............................................................ 13
TROUBLESHOOTING GUIDE - PUMP AND MOTOR ......................................................................... 15
COMPONENT FUNCTIONAL DESCRIPTION ...................................................................................... 16
RECOMMENDED SPARE PARTS .......................................................................................................... 18
QUICK-SEPARATING DETERGENTS................................................................................................... 19
APPENDICES
FIGURES.................................................................................................................................APPENDIX A
SYSTEM PUMP/MOTOR ...................................................................................................... APPENDIX B
SYSTEM VALVES................................................................................................................. APPENDIX C
APPROVALS ..........................................................................................................................APPENDIX D
DRAWINGS............................................................................................................................ APPENDIX E
1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

i
MANUAL DESCRIPTION
This instruction manual describes the function, installation and operating procedures, and maintenance
requirements for the CWWS HELI-SEP Oily Water Separator. Under normal operating conditions, adherence
to the procedures described in this manual will assure trouble-free operation.
Procedures or practices that require emphasis or clarification, or, if not correctly followed, could result in
injury to personnel or damage/destruction of equipment, are emphasized by WARNINGS, CAUTIONS and
NOTES. WARNINGS, CAUTIONS or NOTES immediately precede the text to which they apply. A
WARNING refers to a procedure that, if not correctly followed, could result in injury, death or long term
health hazard. A CAUTION refers to a procedure that, if not correctly observed, could result in damage to, or
destruction of, equipment or degradation of the water quality. A NOTE refers to a procedure or condition that
requires additional emphasis or explanation.
GENERAL SYSTEM DESCRIPTION

The HELI-SEP Oily-Water Separator is a single vertical cylindrical vessel utilizing the dual capabilities of
gravity assisted separation and coalescence to separate and remove insoluble oil, solids and entrained air from
oily water. An Oil Content Detector (OCD) mounted directly to the system is provided to detect the oil
content of the processed water discharge.
The system which can process oily water at its rated capacity is designed for continuous and intermittent
operation without the need for chemical or other additives. After the system has been started it is capable of
automatic operation.
The system design incorporates three stages of oil-water separation in a single vertical cylindrical
pressure/vacuum vessel. The stages of separation include 1) separation due to the difference in specific
gravity between oil and water and a reduced flow velocity of the influent, 2) coalescence of oil as it flows
over a separating media matrix of corrugated parallel plates, and 3) coalescence of residual oil droplets as
fluid flows through a polishing pack of polypropylene beads. This design provides the most efficient and
effective means of separating oil from water, and eliminates the expense associated with replaceable media
such as coalescer filter elements. The separating media, parallel plates and beads, do not require replacement.
FUNCTIONAL DESCRIPTION
The oily bilge water is drawn into the Separator by the system pump which is located on the outlet of the
Separator to prevent the formation of mechanical emulsion.
The fluid enters the Separator near the bottom of the vessel, the solids sludge collecting chamber. Most of the
oil separates from water immediately due to the difference in specific gravity and the reduced flow velocity
inside the Separator. The fluid flows upward through the separating media matrix while solids and sludge
drop to the bottom of the vessel. This path maximizes contact with the separating media to enhance
coalescence of the oil and increase solid/sludge fallout. The fluid exits the separating media where the oil
continues to flow to the top of vessel, the oil collecting chamber, due to the difference in specific gravity.
The water is then drawn downward through the polishing pack of polypropylene beads. The polishing pack
coalesces any residual oil that may be left in the water until large enough to break loose and rise to the oil

1
collecting chamber. When sufficient oil has collected in the oil collecting chamber, the oil sensing probe
creates a signal to stop the pump and open the clean water inlet valve. Pressurized water (sea water or fresh
water) entering from the bottom of the Separator flows upward through the polishing pack and displaces the
accumulated oil which is discharged through the oil discharge line. The upward flow of the clean water
flushes out the polishing pack with each oil discharge cycle. After the oil has been removed and the oil
sensing probe is again immersed in water, the Separator returns to the separating mode. A slip stream of the
processed water discharge is fed through the OCD to continuously monitor the oil content in parts per million
(PPM). The OCD then controls the processed water discharge per its oil content; if less than 15 PPM, the
processed water is allowed to discharge normally; if greater than 15 PPM, the process water is diverted for
recirculation and reprocessing.
The Separator vessel is equipped with a sample valve to extract an oil sample. The manual valve located at
the bottom of the vessel is provided for draining the vessel, and for dumping the solids and sludge which have
accumulated in the bottom of the vessel, the solids sludge collecting chamber.
The Control Box contains a power switch which controls power to all internal circuits, an operation switch to
select Flush or Run operation.
Placing the Operation Switch in the FLUSH position will stop the system pump (if running), open the clean
water inlet valve, flush the unit and discharge any accumulated oil.
Placing the Operation Switch in the RUN position will activate the system’s pump for operation, and initiate
the oil sensing probes to provide for the automatic discharge of accumulated oil and or air from the Separator.
This is the NORMAL operating position.
The Control Box also contains three indicator lights. The red light illuminates when the control power is on.
The amber light illuminates when oil is being discharged from the system. The green light illuminates when
water is being discharged from the system.
A combination vacuum/pressure gauge mounted on the vessel indicates the vacuum or pressure inside the
Separator's vessel. A pressure gauge mounted on the system’s pump outlet indicates the Separator's discharge
pressure.

2
SPECIFICATIONS: HELI-SEP 1000-OCD
Type: Gravity coalescer, vacuum, fully-automatic, single vertical
cylindrical pressure/vacuum vessel.
Certification: USCG Approval per IMO Resolution MEPC. 60(33)
Separation Capacity: 4.4 GPM (1.0 m3/hr)
Oil Content Detector (OCD-CM) Refer to OCD-CM Operation and Maintenance Manual
Alarm Limit 15 parts per million (ppm)
Operational Data:
Influent: Oily water mixture composed of fresh and/or sea water
contaminated with non-emulsified fuels, lubricants, and other
petroleum products with specific gravity 0.83-0.98.
Effluent (Primary Water with oil content less than 15 PPM
Effluent (Secondary): Waste oil

Holding Capacity: 34 gallons (129 liters)
Water and Oil Temperature Range: 40° to 122°F (4.4° to 50°C)
Ambient Temperature: 40° to 122°F (4.4° to 50°C)
Discharge Head (max.): 80 ft vertical (24.4 meters)
Suction Lift (max.): 25 ft vertical (7.6 meters)
Operating vacuum (nominal) 0-5 inches Hg (0-125 mm Hg)
Vessel Pressure (max.): 30 PSI (207 kPa)
Electrical Power Input: All standard voltages. Refer to Electrical
Requirements, page 5.
Dimension and Weight Data:
Vessel Diameter: 16 inches (406 mm)
Length: 31 inches (785 mm)
Width: 22 inches (560 mm)
Height: 48 inches (1220 mm)
Dry Weight: 316 pounds (144 kg)
Wet Weight: 608 pounds (276 kg)
Service Clearance: Refer to the Installation drawing in Appendix E.

3
INSTALLATION
Refer to the Installation drawing in Appendix E for dimensional and orientation information. Refer to the
Piping & Flow Diagram in Appendix E for piping arrangements. Numbers in parentheses refer to callouts in
Appendix A, Figures 1 thru 4..
SYSTEM INTERFACE CONNECTIONS:

Oily Water Inlet (6): 1 " FNPT (25 mm)
Oil Outlet (14): 1" FNPT (25 mm)
Clean Water Inlet (25): 1/2" FNPT (13 mm)
Processed Water Outlets (19): 1/2" FNPT (13 mm)
Drain Outlet (4): 3/4" FNPT (19 mm)
1. Position the system as level as possible and secure.
2. Install a duplex strainer with 1/8" to 3/16" (3-5 mm) perforations in the bilge water inlet line.
3. Allow ample room for servicing unit electrical controls, pump motors and other components.
NOTE
The suction source should be located as to lift the fluid the shortest
distance possible. Do not draw suction from a point less than four inches
(4") (102 mm) above the bottom of the bilge or tank. Ensure that the
suction lines are air-tight.
CAUTION
Install a foot valve at the bilge end of the oily water suction line to
maintain the line full of water. Air in the inlet line will be detected as oil
causing the system to cycle from oil discharge to water discharge
continuously.
4. Connect a foot valve at the bilge end of the oily water inlet line.
5. Connect the oily water inlet line to the Oily Water Inlet Interface (6).
6. Connect the Processed Water Outlet Overboard Interface (19) to the overboard or facility discharge
line.
7. Connect the Processed Water Outlet Recirculate Interface (19) to discharge back to the bilge or
holding tank
8. Connect the Oil Outlet Interface to the recovered oil tank line (14).
9. Connect a pressurized clean water (fresh or sea water) source to the Clean Water Inlet Interface (25).
Maximum pressure of 20 PSI (140 kPa) and a maximum flow rate, not to exceed fifty percent (50%)
of the system flow rate. If hot water (100° F-120° F [37° C-50° C]) is available, it should be utilized
for flushing and oil discharge.

4
NOTE
For gravity drain, the vessel Drain Outlet must be higher than the bilge
or tank into which it is to discharge.
WARNING
Do not obstruct flow from drain line, the OCD sample flows out of the
drain interface and must go to atmosphere. No flow or back pressure on
this line may lead to discharge of unacceptable water overboard.
10. Connect a drain line to the Drain Outlet (4) for discharge of the OCD sample and for drainage of the
Separator when required.
ELECTRICAL REQUIREMENTS
Refer to the Wiring Diagram/Schematic drawing in Appendix E for all electrical connections. The electrical
power requirements are given on the system serial plate.
WARNING
Electrical installation and connection to the main power source must be

performed by a fully-qualified electrician in accordance with the
pertinent codes and regulations. Turn off facility power before making
any electrical connections. System must be grounded in accordance with
applicable electrical codes.
1. Connect Power Connection to the Heli-Sep Control Box TB2 Terminals L1 & L2.
2. High oil content alarm auxiliary dry contacts located in the OCD Control Box (26), [Terminal Block
J3 terminals RL2(NC), RL2(C) and RL2(NO)], are provided for the operation of customer provided
alarm buzzers and /or remote indicators. The contacts are rated for 8 amps at 240 volts inductive load.
(See OCD Operation and Maintenance Manual for further details.)

5
PRESTART CHECKS
Perform the following checks and adjustments prior to system start-up. Numbers in parentheses refer to
callouts in Appendix A, Figures 1 thru 4.
CAUTION
The system may not produce a flow or may frequently cycle if the Oily
Water Inlet Line is NOT primed with water prior to initial start-up.
1. Before initial start-up, ensure that the Oily Water Inlet Line is primed for proper operation of the
Separator.
2. The following valves must be closed:
a. The Drain/Solids Dump Valve (4).

b. The Sample Valve located on the vessel cover (10).
3. Ensure that all manual valves (user-supplied) leading to and from the Separator are open.
STARTUP, NORMAL OPERATING PROCEDURES &

SHUTDOWN
With the prestart checks performed and the clean water inlet line charged, the pump can safely be operated
and the system is now ready to be started. Numbers in parentheses refer to callouts in Appendix A, Figures 1
thru 4.
CAUTION
The system may not produce a legally acceptable oil-free water effluent
if the bilge water is contaminated with excessive amounts of soap,
detergents, bilge cleaners, bacteria, or other emulsifying agents.
NOTE
The System design incorporates a feature to prevent the System Pump

(18) from running dry. The filling of the vessel will be automatic upon
placing the Power switch (20) in the ON position. Air will be
automatically displaced from the vessel and discharged through the Oil
Outlet Valve (14) by the water from the Clean Water Inlet Valve (9). The
Operation switch (21) may be placed in the RUN position but will not
engage the pump until the vessel is full.
1. Place the Power switch (20) to the ON position. The display on the OCD (26) should illuminate, if
not refer to OCD manual for OCD operating instructions. The Power light (22) and the Oil Discharge
light (24) should illuminate, the clean water inlet valve (9) should open and fill the Separator with
clean water. When the Heli-Sep is full of water the Oil Discharge light (24) will extinguish.

6
CAUTION
The System Pump stator may occasionally bind in the pump housing
after a lengthy storage time. If required, remove, wet, unbind and re-
install the stator. See Appendix B, System Pump/Motor.
NOTE
When placed in auto operation, the oil extracted from the water will be
discharged automatically when a sufficient amount has accumulated to
cover the internal Oil Sensing Probes, which controls the Oil Discharge
cycle.
2. Set the Operation switch (21) to the RUN position.
3. To manually discharge oil or flush the unit, place the Operation switch (21) in the FLUSH position.
4. Stop the Separator when a desired level is reached in the bilge or holding tank by placing the
Operation switch (21) in the OFF position.
5. Shutdown the Separator by placing the Power switch (20) in the OFF position.

7
NORMAL OPERATING CONDITIONS
The following listed conditions are all indications that the system operates normally during fluid process.
Numbers in parentheses refer to callouts in Appendix A, Figures 1 thru 4.
1. Switches on the Control Box (15) are set as follows:
a. The Power switch (20) is in the ON position.

b. The Operation switch (21) is set to the RUN position.
c. The OCD (26) display should be illuminated.
2. Gauges on the system indicate as follows:
a. The Combination/Vacuum Gauge (13) displays the internal vacuum or pressure of the Separator.
b The Pressure Gauge (16) displays the Separator’s processed water discharge pressure.
3. The flow rate of the system is not more than the rated flow of the system.
4. The following valves are closed:
a. The Drain/Solids Dump Valve (4).

b. The Sample Valve located on the vessel cover (10).
5. No oil appears in the water discharge.
If conditions differ from those described above, refer to Troubleshooting Guides pages 13, 14 and 15.
For Component Functional Descriptions refer to pages 16 and 17.

8
MAINTENANCE PROCEDURES
PROCEDURE FREQUENCY REFERENCE
Dump accumulated solids & sludge On routine basis, approx. every 24- Page 10
from Separator vessel 32 hours of operation
System Prolonged Shutdown When a shutdown of more than Page 10

three days will occur
Cleaning the Separator When processed water exceeds the Page 11

allowable limit in PPM of oil or the
vacuum in the Separator exceeds
the normal operating vacuum by
5" HG (-16 kPa)
Cleaning the Oil Sensing Probe As required Page 11
System Drainage When cold weather protection is Page 12

required for scheduled maintenance
or for storage periods.
Flushing / Cleaning the OCD As required Page 12

sample cell
Repair System Pump As required Appendix B
Repair Solenoid Valves As required Appendix C

9
ACCUMULATED SOLIDS & SLUDGE REMOVAL
During the normal oily water separation process, solids and sludge will accumulate in the bottom of the
Separator Vessel. The following procedure is a routine maintenance procedure (approximately every 24-32
hours of operation) to remove the accumulated solids and sludge. Numbers in parentheses refer to callouts in
Appendix A, Figures 1 thru 4.
1. If in operation, stop the System Pump by placing the Operation switch (21) in the OFF position.
Allow solids to settle for a few minutes before proceeding to step 2.
2. Open the Drain/Solids Dump Valve (4).
3. Place the Operation Switch in the FLUSH position, for 2 to 5 minutes to expel solids.
4. Place the Operation Switch in the OFF position.
5. Open the Sample Valve (10). Allow the solids to dump for 25 to 30 seconds or until the oil discharge
light is illuminated.
6. Close the Sample Valve (10).
7. Close the Drain/Solids Dump Valve (4), and return to normal operation. Refer to Page 6.
SYSTEM PROLONGED SHUTDOWN

The waste oil is an excellent breeding ground for bacteria. During shutdowns of more than three days, the
Separator should be flushed to help prevent bacteria from forming. For shutdowns or storage periods of more
than two months the Separator should be cleaned and drained. Numbers in parentheses refer to callouts in
Appendix A, Figures 1 thru 4.
NOTE
If the discharge of water into the waste oil tank is unacceptable, a line
must be installed to manually divert the oil discharge line back to the
bilge when flushing.
1. Flush the Separator by placing the Operation switch (21) on the Control Box (15) in the FLUSH
position to flush for approximately five (5) minutes.
2. Place the Operation switch (21) to the OFF position.
3. Place the Power switch (20) on the Control Box (15) to the OFF position.

10
CLEANING THE SEPARATOR
NOTE
If the discharge of water into the waste oil tank is unacceptable, a line
must be installed to manually divert the oil discharge line back to the
bilge when cleaning.
1. Stop the System Pump by placing the Operation switch (21) in the OFF position.
2. Place the Operation switch in the FLUSH position; this will start the flush. If hot water (100° F-120°
F [37° C-50° C]) is available, it should be utilized for flushing and oil discharge.
3. Allow the system to flush via the oil discharge line for approximately 3 to 5 minutes.
4. Open the Drain / Solids Dump Valve (4).
5. Allow the system to flush via the Drain / Solids Dump line for Approximately 15 to 20 minutes or
until the capacity of the bilge, sump or tank that the Drain / Solids Dump line is discharged to is full.
6. When cleaning is completed, close the Drain / Solids Dump Valve (4) and place the operation switch
in the OFF position
CLEANING THE OIL SENSING PROBE
1. Disconnect wiring at the Oil Sensing Probe (12) and remove.
2. Clean off Oil Sensing Probe prongs.
a. Emery cloth or sand paper may be required to clean off metal portions of prongs.
NOTE
When replacing the Oil Sensing Probe (12) ensure that the threads are
properly aligned.
3. Replace Oil Sensing Probe (12) and reconnect. Wires are color-coded. If uncertain when
reconnecting, refer to Appendix E for the appropriate Electrical Drawing.

11
FLUSHING / CLEANING THE OCD SAMPLE CELL
Numbers in parentheses refer to callouts in Appendix A, Figures 1 thru 4
FLUSHING
1. Shut off the separator by placing the Operation switch (21) on the Control Box (15) to the OFF position.
2. Open the OCD flush Valve (28) and place the Operation switch (21) to FLUSH position and allow water
to flow though the OCD for a few minutes or until the LED display reads 0. Return Operation switch to
the OFF position.
CLEANING
1. Shut off the separator by placing the Operation switch (21) on the Control Box (15) to the OFF position.
2. Unscrew and remove the cell cap.
3. Insert a bottle brush into the cell using an upward and downwards motion through the entire length of the
cell several times. Use of a mild degreaser or soap may be helpful in removing deposits.
4. Remove the bottle brush and replace the cap.
5. Open the OCD flush Valve (28) and place the Operation switch (21) to FLUSH position and allow water
to flow though the OCD for a few minutes or until the LED display reads 0. Return Operation switch to
the OFF position. Repeat 2 to 3 times. If display does not go to 0 then see zeroing instructions in the
OCD Operation and Maintenance Manual.
SYSTEM DRAINAGE
CAUTION
DO NOT drain the Separator except for cold weather protection,

scheduled maintenance, or for storage periods of more then two months.
1. Before draining the Separator, follow the CLEANING THE SEPARATOR procedures on page 11.
2. To drain the Separator:

a. Open Sample Valve (10).
b. Open the Drain/Solids Dump Valve (4) on the bottom of the vessel.
c. Remove Pump Suction Drain Plug (2).
d. Replace the Pump Suction Drain Plug (2), close the Drain/Solids Dump Valve (4) and the
Sample Valve (10) when drainage is complete.
3. To drain the Separator's pump remove drain plug located on the pump's body.

12
TROUBLE SHOOTING GUIDE - OILY WATER SEPARATOR
CAUTION
Turn off facility electrical power when performing electrical checks,

unless electrical power is specifically required for particular electrical
check. Electrical shock, serious personal injury, and equipment damage
may result by accidentally touching live electrical circuits.
NOTE
Numbers in parentheses refer to callouts in Appendix A, Figures 1

thru 4.
SYMPTOMS PROBABLE CAUSE CORRECTIVE ACTION
System inoperative when Facility power switch not turned ON Turn on facility power
Operation switch (21) is
turned to Run. Circuit breaker on facility input Reset circuit breaker
power line tripped.
Loose or broken wires on terminal Check electrical wiring and

board. repair
Operation switch (21) defective Repair or replace switch
Power switch (20) defective Repair or replace switch
Defective Relay(s) K1, K2 Replace relay(s)
Rapid cycling between Air leak in system Hydrostatically test suction

operation and oil discharge piping, vessel, and repair.
Defective Probe Amplifier Relay K3 Replace relay
Defective Oil Sensing Probe (12) Replace probe
Low liquid level in holding tank or Allow tank or bilge to fill.

bilge
Bad float switch(s) (if operating in Repair or replace float switch.

the remote position)

13
TROUBLE SHOOTING GUIDE - OILY WATER SEPARATOR
(cont.)
Discharge water through the Dirty Oil Sensing Probe (12) Clean probe.
Oil Outlet Valve (14) See Page 11.
Defective Probe Amplifier Relay K3 Test relay by placing jumper

wires across terminals 10,11,12
on TB1 in the control box (15).
Replace relay if necessary.
No oil discharge Clean water inlet line is not pressurized Ensure clean water inlet line is
with water pressurized. Refer to
Installation, Page 4, Step 9.
Defective Clean Water Inlet Valve (9) Repair or replace valve. See
Appendix C.
Defective Probe Amplifier Relay K3 Replace relay
No processed water Failure to pump Repair pump. Refer to

discharge Troubleshooting Guide - Pump
and Motor
Defective Processed Water Outlet Valve Repair or replace valve.

See Appendix C.
Processed water stays in Emulsified influent. Eliminate cause of

recirculate emulsification. Ie. Detergent,
solvents.
Contaminated influent Excessive bacteria, solids, and

or discoloration of water.
OCD not operating correctly See OCD Operation And

Maintenance Manual trouble
shooting section.
Defective Processed Water Outlet Valve Repair or replace valve.

See Appendix C.

14
TROUBLESHOOTING GUIDE - PUMP AND MOTOR
For further pump and motor information, see Appendix B.
Motor will not start. No power to motor. Ensure Power switch (20) is ON
and Operation switch (21) is in
RUN position.
Thermal Overloads tripped. Reset (if manual).
Failure to Pump Stator is worn. Disassemble pump and replace

stator.
See Appendix B.
Clogged suction or discharge Check suction and discharge

lines. lines.
Excessive suction lift. Reduce height or distance

between pump and bilge or
holding tank.
Air leak in suction. Hydrostatically test suction

piping and repair leak.
Noisy pump operation Starved suction Check obstruction in suction

pumping.
Excessive suction lift. Maximum recommended suction

is 20 ft. (6 M) vertical.
Suction line too small. Use larger suction line.
Loose mounting bolts. Tighten mounting bolts.

15
COMPONENT FUNCTIONAL DESCRIPTION
ITEM COMPONENT NAME FUNCTION
1. Separator Vessel Vessel that contains the separating media matrix and the
polishing pack.
2 Pump Suction Drain Plug Provides drain outlet for pump's suction line and the
Separator's polishing pack chamber.
3. Test Plug Allows for the injection of oil into the separators pump inlet
piping for the testing of Bilge Alarms.
4. Drain/Solids Dump Valve Provides drain outlet and permits dumping of the
solids/sludge that may accumulate in the bottom of the
vessel.
5. Vessel Pressure Relief Valve Protects vessel from over-pressure.
6. Oily Water Inlet Valve Prevents back-flow through the system inlet line.
9. Clean Water Inlet Valve Controls the pressurized water, which displaces accumulated
oil and cleans the polishing pack.
10. Sample Valve Provides a means for sampling the accumulated oil in the
Separator and for venting the Separator Vessel when
required.
11. Lifting Eyes Provides lifting points for the system and handles for the
cover.
12. Oil Sensing Probe Senses the accumulated oil level and initiates the oil
discharge cycle.
13. Combination Vacuum/ Indicates vacuum/pressure inside the vessel.

Pressure Gauge
14. Oil Outlet Valve Provides oil outlet interface where the separated oil is
discharged and it prevents back flow from the recovered oil
tank.
15. Control Box Contains the controls and displays for activating, monitoring,
operating, and stopping the system.
16. Pressure Gauge Indicates system discharge pressure.
17. Pump Discharge Pressure Protects pump from over-pressure.

Relief Valve

16
18. System Pump Creates a vacuum and pulls the oil/water mixture from the
bilge or holding tank through the separator, and discharges
the processed water.
19. Processed Water Outlet The Processed Water Discharge Valve directs the processed
Valves water overboard.
20. POWER switch Controls system power to all electrical control components.
21. OPERATION switch Selects process mode or oil discharge/flush mode, RUN or
FLUSH, respectively.
22. POWER Indicator Light Indicates electrical power ON in the Control Box.
23. WATER DISCHARGE Indicates processed water is being discharged from the
Indicator Light Separator.
24. OIL DISCHARGE Indicates oil or air is being discharged from the Separator
Indicator Light
25. Clean Water Inlet Interface Provides for the connection of clean water for oil discharge
and flushing.
26. Oil Content Detector, Bilge Monitors the processed water for oil content and controls the
Alarm OCD CM two processed water outlet valves: Factory Set 15 PPM
Overboard - oil content less than 15 PPM
Recirculate - oil content 15 PPM and above
27. OCD Back Pressure Valve Provides back pressure on the processed water outlet line to
ensure a minimum flow of 0.1 GPM (0.37 LPM) through the
OCD sample cell.
28. OCD Flush Valve Provides clean water to the Oil Content Detector for flushing
and cleaning the OCD's sample cell

17
RECOMMENDED SPARE PARTS
QTY DESCRIPTION PART NO.
1 O-Ring, Cover Seal HCON0054
1 Pump Stator PPWS2210
1 Pump Rotor PPWR2209
1 Pump Mechanical Seal MSPN0359
1 Pump Flex Joint PPWA2007
3 Solenoid Valve Repair Kit, 1/2" VRKJ0800
1 Pressure Gauge, 0 - 10 PSI GALB0402
1 Combination Vacuum/Pressure Gauge, GALK0424

30 HG - 0 - 60 PSI
1 Relay, Probe Amplifier, 220 VAC REPA0051
1 Relay, Control, 220 VAC REGP0050
1 Side Panel, Control Box, 220 VAC HSSP0516-1

(complete with switches and indicator lights)
1 Oil Sensing Probe OSPB0074
Recommended spare parts for approximately two (2) years service

Order from:
1732 McGaw Ave.
Irvine, CA 92614 U.S.A.
Tel.: (949) 222-5777
Fax: (949) 222-5770
Email: info@cworldwater.com

18
QUICK-SEPARATING DETERGENTS
The following is a list of Quick-Separating Detergents satisfactory for use with Oily Water Separating
Equipment, providing the concentration does not exceed the manufacturer's recommendations. These
detergents are available directly from their respective manufacturers.
PRODUCT MANUFACTURER
AI-22a Aurora Laboratories.

Petroleum Degreaser 3401 S.W. 42nd Avenue
Palm City, FL 34990
(800) 928-1757
p-98 Allied Enterprises

814 West 45th St.
Norfolk, VA 23508
(757) 489-8282
Ameroid OWS Ashland Chemical Corp.

Drew Marine
One Drew Plaza
Boonton, NJ 07005
(800) 526-1015
(973) 263 7600
TAC 106 Azure Blue

(Concentrate) 765 East Craig
TERRALUFT Sparks, NV 89431
(Solution) (775) 356-2709

19
APPENDIX A
FIGURES
FIGURE NO. DESCRIPTION
1 Oily Water Separator

Front View
StdCK-OCDCM02

Right Side View
StdCK-OCDCM02

Left Side View
StdCK-OCDCM02

Control Box
StdCK
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX A

APPENDIX B
SYSTEM PUMP/MOTOR
SERVICE MANUAL
DRAWING NO. DESCRIPTION
020 Pump / Motor Installation
021 Pump / Motor Assembly
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX B

MOTORIZED PROGRESSIVE CAVITY PUMPS
SERVICE MANUAL
CWWS PMWA2000 SERIES
DESIGN FEATURES
Housing: Cast Aluminum
Pump Rotor: Investment Cast & Polished
Stainless Steel
Pump Stator: Nbr (Nitrile) NOTE: Alternate elastomers are available
Seal: Mechanical (Carbon/Ceramic)

Motor Shaft: Stainless Steel
Motor: Refer To Pump/Motor Tabulation
INSTALLATION
Mounting Position:
Pump may be mounted in any position. When mounting vertically, it is necessary to keep bearings above
seals to prevent possible seal leakage into bearings.
Pre-Wetting:
Prior to connecting pump, wet pump elements and mechanical seal by adding fluid to be pumped into suction
and discharge ports. Turn pump over several times in a clockwise direction to work fluid into pump elements.
Piping:
Piping to pump should be self-supporting to avoid excessive strain on pump housing. Use pipe "dope" or tape
to facilitate disassembly and to provide seal on pipe connections.
CAUTION
To prevent damage to pump, pump rotation must be clockwise when

facing pump from motor end.
Electrical:
Follow the wiring diagram on the inside of the conduit box for the proper connections. The wiring should
conform to local electrical codes.
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX B PAGE I

OPERATION
Self Priming:
With wetted pumping elements, the pump is capable of 25 feet of suction lift with pipe size equal to the port
sizes. Be sure suction lines are air tight or pump will not self prime. Self-priming capabilities will vary due to
fluid viscosity.
Do Not Run Dry:
The pump depends on liquid pumped for lubrication, flow rate should be at least 10% of rated capacity.
Pressure and Temperature Limits:
See pump/motor tabulation for maximum discharge pressure of each model. Caution: Suction pressure
should never be greater than discharge pressure. The pump is suitable for service at temperatures from 10-160
F.
Storage:
Always drain pump for extended storage periods by removing bottom drain plug in pump discharge body.
TROUBLESHOOTING
WARNING
Before making adjustments, disconnect power source and thoroughly

bleed pressure from system prior to disassemble. Failure to do could
lead to electric shock or serious bodily harm.
Failure To Pump:
1. Motor will not start: Check power supply. Voltage must be +/- 10% of nameplate rating when motor is in
locked rotor condition. Check for faulty capacitor on 1 phase models.
2. Motor runs and thermally kicks out: Check for excessive discharge pressure. Check for defective
centrifugal switch on 1 phase Models. Increase ventilation to motor. Do not use less than #14 wire size.
3. Stator torn: Possible excessive pressure. Replace stator, check pressure at discharge port.
4. Flexible joint broken: Possible excessive pressure. Replace joint, check pressure at discharge port.
5. Wrong rotation (3 phase only): Rotation must be clockwise when facing pump from motor end. Reverse
the connections of any two line leads to the motor
6. Excessive suction lift or vacuum.
Pump Overloads:
1. Excessive discharge pressure: Check pressure at discharge port for maximum ratings given in Table 1.
2. Fluid viscosity too high: Limit fluid viscosity to 100 CP or 500 SSU.
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX B PAGE II

Noisy Operation:
1. Excessive suction lift or vacuum: Maximum suction lift is 25 feet for water.
2. Suction line too small: Check pipe size. Be sure lines are free from obstructions.
3. Pump Cavitates: Pump speed is 1725 rpm. Viscosity of fluid should not exceed 100 CP or 500 SSU.
4. Flexible joint worn: Replace joint. Check pressure at discharge port.
5. Insufficient mounting: Mount to be secure to a firm base. Vibration induced noise can be reduced by
using mount pads and short sections of hose on suction and discharge ports.
Seal Leakage:
1. Leakage at startup: If leakage is slight, allow pump to run several hours to let faces run in.
2. Persistent seal leakage: Faces may be cracked from freezing or thermal shock. Replace seal.
Pump Will Not Prime:
1. Air leak on suction side: Check pipe connections.
PUMP DISASSEMBLY
NOTE
Numbers in parenthesis refer to item numbers on pump/motor assembly

drawing.
WARNING
Before disassembling pump, disconnect power source and thoroughly

bleed pressure from system. Failure to do so could result in electric
shock or serious bodily harm.
1. Remove suction and discharge piping. Drain pump body by removing drain plug (5).
2. Remove bolts, nuts and lock washers (12,14,15) holding suction housing (11) to discharge housing (2).
Remove suction housing (2) and stator (10).
3. Remove rotor (9) from flexible joint (7) by removing rotor pin (8) with suitable punch.
4. Flexible joint (7) can be removed from motor shaft by removing motor pin (8) with suitable punch,
then remove joint.
5. Slide mechanical seal (6) off motor shaft.
6. Remove discharge housing (2) from motor (1) by removing bolts (4).
7. Carefully pry seal seat out of discharge housing (2). If any parts of mechanical seal are worn or broken,
the complete seal assembly should be replaced. Seal components are matched parts and are not
interchangeable.
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX B PAGE III
PUMP ASSEMBLY
1. Attach discharge housing (2) to motor (1) using bolts (4). Be sure to center seal bore on shaft.
2. Install mechanical seal (6) in discharge housing (2) using the following procedures:
a. Clean and oil sealing faces using clean oil (not grease).
CAUTION
Do not use oil on EPDM parts. Substitute glycerin or soap and water
b. Oil outer surface of the seal seat and push assembly over the motor shaft and into the discharge
housing (2) seating it firmly and squarely.
c. After cleaning and oiling the shaft, slide the seal body along the motor shaft until it meets the seal
seat.
d. Install seal spring and spring retainer on shaft.
3. Pin flexible joint (7) into motor shaft with motor pin (8).
4. Pin rotor (9) onto flexible joint (7) with pin (8).
5. Slide stator (10) on rotor (9).
6. Secure stator (10) and suction housing (11) to discharge housing (2) using bolt, nuts, and lock washers
(12,14,15).
7. Lubricate rotor and stator by filling suction housing and discharge housing with fluid to be pumped.
8. Connect suction and discharge piping and power source.
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX B PAGE IV

APPENDIX C
SYSTEM VALVES
DESCRIPTION VALVE TYPE
OILY WATER INLET VALVE SWING CHECK
OIL OUTLET VALVE LIFT CHECK
PROCESSED WATER OUTLET VALVES SOLENOID
CLEAN WATER INLET VALVE SOLENOID
DRAIN AND SAMPLE VALVES BALL
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX C

OILY WATER INLET VALVE
The Oil water inlet valve (6) prevents any back flow to the bilge or sump from the separator during oil
discharge cycle and during shutdown. The standard valve used to perform this function is a typical swing
check valve. (See illustration C-1 below)
Oily Water Inlet Valve (6) 1” NPT CWWS Part No. VSCB1600
Illustration C-1
Oily Water Inlet Valve
OIL OUTLET VALVE

The Oil Outlet Valve (14) prevents any waste oil from flowing back into the separator after its been
discharged. The standard valve used to perform this function is a typical brass lift check valve fitted with a
five-pound spring. The separator normally operates under a vacuum, however the spring is provided as a
backup to eliminate the possibility of discharging water through the oil outlet valve during normal
operation.(See Illustration C-2 below)
Oil Outlet Valve (14) 1”NPT CWWS Part No. VLCB1600
Illustration C-2
Oil Outlet Valve
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX C Page I

PROCESSED WATER OUTLET VALVES and
CLEAN WATER INLET VALVE
The Processed Water Outlet Valves (19) and the Clean Water Inlet Valve (9) are solenoid operated diaphragm
valves. One of the processed outlet valves, either overboard or recirculate, is activated when ever the system
pump is operating. The clean water inlet valve is activated whenever an oil discharge cycle is initiated. The
following procedure is for disassembly and reassembly of the solenoid valves. An exploded view is provided
for clarification. (See illustration C-3 on the following page)
For ordering valves see serial plate for control voltage
Processed Water Outlet Valves (19) 1/2” NPT, 120 VAC - CWWS Part No. VSJB0841
220 VAC - CWWS Part No. VSJB0851
Clean Water Inlet Valve (9) 1/2” NPT 120 VAC - CWWS Part No. VSJB0841
220 VAC - CWWS Part No. VSJB0851
1. Drain water from the system and turn off electrical power to the system.
2. Unscrew coil retaining nut, lock washer, and remove coil and spring washer.
3. Unscrew valve cover and remove cover screws, and cover.
4. Remove diaphragm spring, diaphragm, core, core spring and cover “O”-ring
NOTE
Refer to the spare parts list, page 18, when ordering replacement parts
for the solenoid valves.
5. All parts are now accessible for cleaning or replacement. Replace worn or damaged parts with complete
Spare Parts Kit for best results.
6. Reassemble in reverse order of disassembly, paying careful attention to the exploded view provided for
identification and placement of all parts.
7. After maintenance, operate valve a few times to be sure of proper opening and closing.
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX C Page II

PROCESSED WATER OUTLET VALVES and
CLEAN WATER INLET VALVE
Illustration C-3
Exploded View
1/2” Processed Water Outlet Valve /
Clean Water Inlet Valve
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX C Page III
DRAIN and SAMPLE VALVES
The Drain Valve (4) and the Sample Valves (10) are provided to manually drain and sample the contents of
the separator vessel. The standard valves used to perform these functions are typical brass ball valves. (See
illustration C-4 below).
Drain Valve (4) 3/4” NPT CWWS Part No. VBLB1200

Sample Valve (10) 1/2” NPT CWWS Part No. VBLB0800
Illustration C-4
Typical Drain and Sample Valve
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM APPENDIX C Page IV

APPENDIX D
APPROVALS
COUNTRY AUTHORITY APPROVAL NO.
Australia/Bahamas/ United Kingdom

Bermuda Department of Transport
Canada Department of Transport 15/0143
Chile Marina Mercante 12.600/157/VRS
Denmark Danish Maritime Authority 5611.1082-14
EC RINA CCE163900/2
Finland Finnish Maritime Administration HR141/96
France Commission Centrale De Securite :9:7:1:1:0:1:4:6:P:O:L:
Iceland Iclandic Maritime Administration S.R. 23.10.96.01
Indonesia Departemen Perhubungan NIP.120017849

Direktorat Jenderal
Perhubungan Laut
Israel Canada Department of transport
The Netherlands/ Netherlands Shipping Inspectorate SI 271/96-5.11.1

Belgium/Cyprus SIKW/AH
Norway Norwegian Maritime Directorate A-54564/94
Poland Polski Rejestr Statkow TMM/PaJ/4/88
Republic of China China Corp. Register of Shipping 321-96-02
Romania Romanian Register of Shipping 17/I/6063-ZE629-22/88
Sweden Administration of Shipping 35.341.02-4297/87

And Navigation
United Kingdom Department of Transport HELI-SEP 1000
United States U.S. Coast Guard 162.050/1139/21
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM Appendix D

APPENDIX E
DRAWINGS
DRAWING NO. REV DESCRIPTION
1000-OCD D Installation
515 C Control Box Assembly
540-OCD D Wiring Diagram / Schematic
550-OCD D Piping & Flow Diagram
1000-OCD CM 1Ph 220VAC 02.docLast printed 5/5/2005 10:26:00 AM Appendix E

REVISIONS
LTR DESCRIPTION DATE
D CLEAN WATER INTERFACE 02.07.09
1
290 [11 "] 150 [6"]
1435 [56 1/2"] 2
SERVICE COMPOUND GAUGE
CLEARANCE OIL SENSING PROBE 5 [1/4" NPT ]
VESSEL -100 kPa / 420 kPa
(30 HG / 60 PSI)
SHUTOFF VALVE OCD OIL CONTENT DETECTOR

15 [1/2"] CONTROL BOX
(SAMPLING)
OIL OUTLET
25 [1" FNPT ]
POWER INPUT
CONTROL BOX 20 [7/8"] DIA.
HOLE PROVIDED
OILY WATER PROCESSED WATER

INLET OUTLETS
25 [1" FNPT ]
(OVERBOARD)
1220 [48"]
15 [1/2" FNPT ]
RECIRCULATE
15 [1/2" FNPT ]
1
CLEAN WATER 925 [36 "]
PRESSURE RELIEF VALVE 2
INLET
15 [1/2" FNPT ] 15 [1/2" NPT ]
DO NOT EXCEED PUMP DISCHARGE,
140 kPa (20 PSI) SET @ 350 kPa (50 PSI)
445 [17 1 "]

2
205 [8"] 205 [8"]
PRESSURE GAUGE
1 5 [1/4" NPT ]
40 [1 "] PUMP DISCHARGE,
2
1 1 0-690 kPa (0-100 PSI) 3
265 [10 2"] 180 [7"] 340 [13 2 "] 225 [8 4 "]
PRESSURE RELIEF VALVE
15 [1/2" NPT ] DRAIN PUMP/MOTOR
VESSEL SET @ 210 kPa 20 [3/4" FNPT ] 320 [12 1 "]
2
(30 PSI)
LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW
NOTE
CUSTOMER
®
FOR PLAN VIEW, FOOTPRINT AND GENERAL NOTES SEE SHEET 2.
DIMENSIONS ARE IN MILLIMETERS. DIMENSIONS IN [ ] ARE IN INCHES. Design & Manufacture of Water Treatment Systems
TEXT IN BRACKETS ( ) ARE STANDARD. DRAWN BY: DATE:
UNLESS OTHERWISE SPECIFIED J. DUSZYNSKI 94.01.18 INSTALLATION
DIMENSIONS ARE IN MILLIMETERS
TOLERANCES ARE:
APPROVED BY: DATE: OILY WATER SEPARATOR W/OCD
THIS DRAWING CONTAINS PROPRIETARY
MILLIMETERS ± 10 INFORMATION AND SHALL NOT BE USED CAGE CODE / NEXT ASSY DRAWING NO.
INCHES ± 1/2"
OR DISCLOSED WITHOUT PRIOR WRITTEN
AUTHORIZATION.
1000-OCD
ANGLES ± .5°
DO NOT SCALE DRAWING SCALE: 1/10 SIZE B SHEET 1 OF 2 REV D
REVISIONS
1 LTR DESCRIPTION DATE
415 [16 "]
4 D CLEAN WATER INTERFACE 02.07.09
1
205 [8 "]
8
1 1
90 [3 "] 90 [3 "]
2 2
SYSTEM OUTLINE
GENERAL NOTES
50 [2"]
1. POWER REQUIRMENTS: (2 STANDARDS)
110-120 VAC / 50-60 HERTZ / 1 PHASE, .45 KW
208-220 VAC / 50-60 HERTZ / 1 PHASE, .45 KW
1 1 FOR ACTUAL SEPARATOR VOLTAGES & POWER CONSUMPTION
335 [13 "] 285 [11 "]
4 4 REFER TO THE SYSTEM SERIAL PLATE OR JOB ORDER.
5
5 145 [5 "] 2. FLOWRATE:
170 [6 "] 8
8 3
SYSTEM 1 M HR (4.4 GPM)
50 [2"]
3. OVERALL DIMENSIONS:
LENGTH 785 MM (31")
WIDTH 560 MM (22")
HEIGHT 1220 MM (48")
15 [9/16"] DIA. MOUNTING HOLE 4. WEIGHTS:

(4 PLACES) DRY 144KG (316 LBS.)
185 [7 3"] WET 276KG (608 LBS.)
8
3 5. HOLDING CAPACITY:
375 [14 4"]
SYSTEM 129 LITERS (34 U.S. GAL.)
FOOTPRINT 6. PRESSURES:
OPERATING VESSEL -100 TO 140 kPa (15" HG TO 20 PSI)
MAXIMUM VESSEL 210 kPa (30 PSI)
MAXIMUM DISCHARGE 350 kPa (50 PSI)
RECIRCULATE PROCESSED
WATER OUTLET 7. INTERFACE CONNECTIONS:
785 [31"] OILY WATER INLET 25 MM (1" FNPT)
15 [1/2" FNPT ]
PROCESSED WATER OUTLETS
(OVERBOARD) 15 MM (1/2" FNPT)
1 1 RECIRCULATE 15 MM (1/2" FNPT)
320 [12 "] 10 " [267] 150 [6"] PROCESSED WATER OUTLET
2 2
OIL OUTLET 25 MM (1" FNPT)
(OVERBOARD)
CLEAN WATER INLET 15 MM (1/2" FNPT)
15 [1/2" FNPT ]
DRAIN 20 MM (3/4" FNPT)
8. REFERENCE DRAWINGS:
GENERAL ASSEMBLY DWG. 1001-OCD / DRAWING LIST
3 WIRING DIAGRAM/SCHEMATIC
245 [9 4"]
STANDARD VOLTAGES DWG. 540-OCD
OPTIONAL VOLTAGES REFER TO MANUAL / DRAWING LIST
220 [8 3"]
4 PIPING & FLOW DIAGRAM DWG. 550-OCD
560 [22"]
1
840 [33"] 265 [10 "]
2
SERVICE
CLEARANCE
CENTER LINE
CLEAN WATER INLET
CUSTOMER
®
180 [7"] 660 [26"]
SERVICE Design & Manufacture of Water Treatment Systems
CLEARANCE DRAWN BY: DATE:
UNLESS OTHERWISE SPECIFIED J. DUSZYNSKI 94.01.18 INSTALLATION
PLAN VIEW DIMENSIONS ARE IN MILLIMETERS
TOLERANCES ARE:
MILLIMETERS ± 10 INFORMATION AND SHALL NOT BE USED CAGE CODE / NEXT ASSY DRAWING NO.
INCHES ± 1/2"
OR DISCLOSED WITHOUT PRIOR WRITTEN
AUTHORIZATION.
1000-OCD
ANGLES ± .5°
DO NOT SCALE DRAWING SCALE: 1/10 SIZE B SHEET 2 OF 2 REV D
REVISIONS
C SEE E.O. 98.11.02
PANEL SCREW 10-32NF X 3/8" LONG

4 2 3 7 INCLUDED WITH ENCLOSURE (ITEM 3) 6 1 5
(4 PLACES) CWWS # SPFP1006

K1 K2
®
HELI-SEP TABULATION
MADE IN U.S.A.
120 VAC PART NO. 220 VAC PART NO.

ITEM
NO. DESCRIPTION HSCB0515 HSCB0515-1
POWER
OIL WATER
K3
DISCHARGE DISCHARGE
2 SIDE PANEL ASSEMBLY HSSP0516 HSSP0516-1
1 2 3 4 5 6 7 8
5 PROBE AMPLIFIER RELAY, 8 PIN REPA0041 REPA0051
TB1 6 CONTROL RELAY, 8 PIN-DPDT REGP0040 REGP0050
F
O L R
O
F U U
N
F S N
H
OFF
POWER OPERATION
L1 L2 3 4 5 6 7 8 9 10 11 12
TB2
DISCHARGE
INPUT COMMON
WATER IN
WATER
PUMP/MOTOR
GEAR MOTOR
HIGH
LOW
COMMON
POWER
PN: HSPB0053 PROBE
12 4 ECCN0800 791 CHASE NIPPLE, 1/2" NPT "REGAL" OR EQUAL
11 4 ECGP0800 DRY LOC. 20 TWO-SCREW CABLE CONNECTOR 1/2" NPT "REGAL" OR EQUAL
10 4 ECTP0800 ELECTRICAL COUPLING, 1/2" NPT ASTM A53 C.S.
9 2 SNCP0600 NUT, #6-32 NC ASTM A545 C.S.
8 1 STCP0612 MACHINE SCREW, #6-32 NC X 3/4" LONG ASTM A545 C.S.

12 11 10 8 9 7 8 STCP0606 MACHINE SCREW #6-32 NC X 3/8" LONG ASTM A545 C.S.
6 2 SEE TAB. CONTROL RELAY, 8 PIN-DPDT "IDEC" OR EQUAL
5 1 SEE TAB. PROBE AMPLIFIER RELAY, 8 PIN "YONGSUNG"
4 1 HSPG0582 DWG. 582 SIDE PANEL GASKET "CWWS"

FRONT VIEW INTERIOR VIEW 3 1 HSCB0568 DWG. 568 ENCLOSURE, 10" X 8" X 6", WITH PANEL SCREWS "CWWS"
2 1 SEE TAB. DWG. 516 SIDE PANEL ASSEMBLY "CWWS"
1 1 HSPB0053 DWG. 053 OWS CONTROL P.C. BOARD "CWWS"

ITEM QTY. CWWS PART OR NOMENCLATURE STANDARDS
NO. REQD. PART NO. IDENTIFYING NO. OR DESCRIPTION SPECIFICATIONS
MATERIAL AND PARTS LIST

CUSTOMER
®
Design & Manufacture of Water Treatment Systems

DRAWN BY: DATE:
UNLESS OTHERWISE SPECIFIED J. DUSZYNSKI 86.11.24 CONTROL BOX ASSEMBLY
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
APPROVED BY: DATE: OILY WATER SEPARATOR
FRACTIONS DECIMALS ANGLES THIS DRAWING CONTAINS PROPRIETARY
HELI-SEP MULTI-USE
X. ± 1/32 .XX ± .01 ±.5° INFORMATION AND SHALL NOT BE USED CAGE CODE / NEXT ASSY DRAWING NO.
XX. ± 1/16 .XXX ± .005 OR DISCLOSED WITHOUT PRIOR WRITTEN

AUTHORIZATION.
SEE TAB 515
XXX. ± 1/8
DO NOT SCALE DRAWING SCALE: 3/8 SIZE B SHEET 1 OF 1 REV C
REVISIONS
D SEE E.O. 00.08.15
110-120 OR 208-230 VAC

SEE NOTES 1 AND 2
SW1
OFF NOTES
1 1 RED 1. REFER TO SERIAL PLATE FOR VOLTAGES AND POWER CONSUMPTION.
IL1 POWER 2 2
ON
2. CUSTOMER TO PROVIDE CIRCUIT PROTECTION (CIRCUIT BREAKER OR SIMILAR DEVICE) IN
POWER ACCORDANCE WITH PERTINENT CODES AND REGULATIONS:
OCD
J1, SEE NOTE 4 110-120 / 50-60 HZ / 1 PH 208-230 / 50-60 HZ / 1 PH
L E N 0.45 KW 8.75 AMPS 4.37 AMPS
K3 3. THE SYSTEM PUMP/MOTOR IS WIRED PER THE PUMP/MOTOR VOLTAGE LISTED ON THE SYSTEM'S
5 INPUT
SERIAL PLATE AND THE MANUFACTURER'S DIAGRAM LOCATED ON THE MOTOR. (EX. BACK OF
3 POWER
6 CONNECTION BOX COVER OR DIRECTLY ON THE NAMEPLATE).
K2 SV2 4. FOR INTERNAL LAYOUT OF THE OCD MONITOR CONTROL BOX, REFER TO THE OCD'S INSTALLATION,
8
6 3 OPERATION AND MAINTENANCE MANUAL.
6 CLEAN WATER
INLET SOLENOID 5. THE OIL SENSING PROBE RELAY (K3) IS A MAXIMUM-MINIMUM LEVEL CONTROL RELAY FOR
SW2 CONDUCTIVE LIQUIDS. WHEN THE RESISTANCE BETWEEN PINS 7, 8, AND 1 IS LESS THAN
FLUSH AMBER 25K-OHM (PROBE ELECTRODES IMMERSED IN WATER) THE RELAY IS ENERGIZED, AND DOES
5 4 IL2 OIL NOT DE-ENERGIZE UNTIL THE RESISTANCE BETWEEN PINS 8 AND 1 IS GREATER THAN 35K-OHM
OFF (PROBE ELECTRODES IMMERSED IN OIL).
DISCHARGE
RUN OCD
6. THE HIGH OIL CONTENT ALARM AUXILIARY DRY CONTACTS LOCATED IN THE OCD MONITOR
OPERATION J2, RL1 SV3 CONTROL BOX ARE PROVIDED FOR OPERATION OF CUSTOMER PROVIDED ALARM BUZZERS,
NC REMOTE INDICATORS, ETC. THE CONTACTS ARE SHOWN IN ALARM (DE-ENERGIZED) CONDITION.
RECIRCULATE
PROCESSED WATER
OUTLET SOLENOID
7 C
SV1
6 NO
PROCESSED WATER
OUTLET SOLENOID
K2 CALLOUTS
1 GREEN
4
7 IL3 WATER DISCHARGE SWITCHES
HELI-SEP CONTROL BOX
SW1.....POWER (ON/OFF)
SW2.....OPERATION (FLUSH/OFF/RUN) = OWS PC BOARD 050
2 K1 TERMINAL TB1 NUMBERS
7 INDICATOR LIGHTS
IL1........POWER (RED) HELI-SEP CONTROL BOX
IL2........OIL DISCHARGE (AMBER) = OWS PC BOARD 050
K1 IL3........WATER DISCHARGE (GREEN) TERMINAL TB2 NUMBERS
1
8 PUMP 4 RELAYS
3 OCD MONITOR CONTROL BOX
MOTOR K1.........PUMP CONTROL (DPDT) =
K2.........FLUSH CONTROL (DPDT) TERMINAL NUMBERS
K1 K3.........OIL SENSING PROBE (LL, DPDT)
8
6
9 SEE NOTE 3 5
SOLENOID VALVE
SV1......PROCESSED WATER OUTLET
K3 K2
SV2......CLEAN WATER INLET
4 2 SV3......RECIRCULATE PROCESSED
2 7 WATER OUTLET
MISCELLANEOUS
TB#......TERMINAL BLOCKS
10 (WHITE)
11 (BLACK)
OCD
12 (GREEN) J3, RL2
OIL
7 8 1
SENSING NC C NO
K3 INITIATE CIRCUIT,
PROBE
CUSTOMER
®
OIL SENSING PROBE
RELAY (SEE NOTE 5) Design & Manufacture of Water Treatment Systems
E1 HIGH HIGH OIL DRAWN BY: DATE:
E2 LOW E3 COMMON
CONTENT ALARM UNLESS OTHERWISE SPECIFIED J. DUSZYNSKI 93.10.12 WIRING DIAGRAM / SCHEMATIC
AUXILIARY DRY CONTACTS TOLERANCES ARE:
DETAIL SEE NOTE 4 & 6 FRACTIONS DECIMALS ANGLES HELI-SEP MULTI-USE
OIL SENSING PROBE WIRING A X. ± 1/32 .XX ± .01 ±.5°
INFORMATION AND SHALL NOT BE USED CAGE CODE / NEXT ASSY DRAWING NO.

AUTHORIZATION.
- 540-OCD
XXX. ± 1/8
DO NOT SCALE DRAWING SCALE: NONE SIZE B SHEET 1 OF 1 REV D
REVISIONS
D CLEAN WATER INTERFACE 02.07.31
NOTE
IF DISCHARGING WATER INTO THE RECOVERED
OILY WATER SEPARATOR
RECOVERED OIL TANK IS UNACCEPTABLE, OIL TANK
ADD A THREE-WAY VALVE TO MANUALLY
ITEMS WITHIN PHANTOM LINE ARE PROVIDED DIVERT THE OIL OUTLET FLOW TO THE
BY COFFIN WORLD WATER SYSTEMS. BILGE WHEN FLUSHING OR CLEANING
THE SEPARATOR.
SAMPLE VALVE
OIL SENSING POWER INPUT

PROBE
REFER TO SERIAL PLATE FOR
REQUIRED VOLTAGE.
OIL
WATER OIL OVERBOARD
INTERFACE
OUTLET
AUXILIARY CONTACTS
REFER TO WIRING DIAGRAM
CONTROL
BOX OCD BOX
SEPARATING
POLISHING
MEDIA
PACK
OILY WATER PROCESSED WATER OUTLET
INLET (OVERBOARD)
DRAIN RECIRCULATE
PUMP/MOTOR
PROCESSED
WATER OUTLET
CLEAN WATER INLET

DO NOT EXCEED
20 PSI (140 kPa)
BILGE OR SAMPLE OUTLETS

OPEN TO BILGE
OILY WATER
HOLDING TANK
LEGEND FLUID DESIGNATIONS
CHECK VALVE GATE VALVE
WATER
COMPOUND GAUGE
ELECTRICAL CABLE OILY WATER
30 HG/60 PSI (-100/420 kPa)
PRESSURE GAUGE FOOT VALVE OIL

0-100 PSI (0-690 kPa) CUSTOMER PROVIDED
STRAINER 60 % OPEN 1/8"-3/16" (3-9MM)

MANUAL SHUTOFF BALL VALVE
PERFORATIONS CUSTOMER PROVIDED
RECOMMENDED MANUAL ISOLATION

SOLENOID VALVE (2-WAY)
VALVE CUSTOMER PROVIDED CUSTOMER CUSTOMER
®
PRESSURE RELIEF VALVE

MANUAL NON-RETURN VALVE Design & Manufacture of Water Treatment Systems
VESSEL SET @ 30 PSI (210 kPa)
CUSTOMER PROVIDED DRAWN BY: DATE:
PUMP DISCHARGE SET @ 50 PSI (350 kPa) UNLESS OTHERWISE SPECIFIED J. DUSZYNSKI 93.08.26 PIPING & FLOW DIAGRAM
TOLERANCES ARE:
FRACTIONS DECIMALS ANGLES THIS DRAWING CONTAINS PROPRIETARY
HELI-SEP MULTI-USE
X. ± 1/16 .XX ± .01 ±.5° INFORMATION AND SHALL NOT BE USED CAGE CODE / NEXT ASSY DRAWING NO.

AUTHORIZATION.
- 550-OCD
XXX. ± 3/16
DO NOT SCALE DRAWING SCALE: NONE SIZE B SHEET 1 OF 1 REV D

1000-OCD CM 1Ph 220VAC 02 PDF

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April 2003

Manual No. HSMN1000OCDCM

Coffin World Water Systems

1732 McGaw Ave. Irvine, CA 92614 U.S.A.

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

GENERAL SYSTEM DESCRIPTION

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

Effluent (Secondary): Waste oil

Service Clearance: Refer to the Installation drawing in Appendix E.

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

SYSTEM INTERFACE CONNECTIONS:

1. Position the system as level as possible and secure.

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

Electrical installation and connection to the main power source must be

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

2. The following valves must be closed:

a. The Drain/Solids Dump Valve (4).

STARTUP, NORMAL OPERATING PROCEDURES &

The System design incorporates a feature to prevent the System Pump

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

2. Set the Operation switch (21) to the RUN position.

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

1. Switches on the Control Box (15) are set as follows:

a. The Power switch (20) is in the ON position.

2. Gauges on the system indicate as follows:

4. The following valves are closed:

a. The Drain/Solids Dump Valve (4).

5. No oil appears in the water discharge.

For Component Functional Descriptions refer to pages 16 and 17.

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

System Prolonged Shutdown When a shutdown of more than Page 10

Cleaning the Separator When processed water exceeds the Page 11

Cleaning the Oil Sensing Probe As required Page 11

System Drainage When cold weather protection is Page 12

Flushing / Cleaning the OCD As required Page 12

Repair System Pump As required Appendix B

Repair Solenoid Valves As required Appendix C

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

2. Open the Drain/Solids Dump Valve (4).

4. Place the Operation Switch in the OFF position.

6. Close the Sample Valve (10).

SYSTEM PROLONGED SHUTDOWN

2. Place the Operation switch (21) to the OFF position.

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

4. Open the Drain / Solids Dump Valve (4).

CLEANING THE OIL SENSING PROBE

Numbers in parentheses refer to callouts in Appendix A, Figures 1 thru 4.

1. Disconnect wiring at the Oil Sensing Probe (12) and remove.

2. Clean off Oil Sensing Probe prongs.

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

2. Unscrew and remove the cell cap.

4. Remove the bottle brush and replace the cap.

DO NOT drain the Separator except for cold weather protection,

2. To drain the Separator:

1000-OCD CM 1Ph 220VAC 02.doc Last printed 5/5/2005 10:26:00 AM

Turn off facility electrical power when performing electrical checks,

Numbers in parentheses refer to callouts in Appendix A, Figures 1

SYMPTOMS PROBABLE CAUSE CORRECTIVE ACTION

Loose or broken wires on terminal Check electrical wiring and

Operation switch (21) defective Repair or replace switch

Power switch (20) defective Repair or replace switch

Defective Relay(s) K1, K2 Replace relay(s)