Maintenance

OPERATOR'S CAB
ERP22-35VL (ERP045-070VL) [A976];
ERP15-20VT (ERP030-040VT) [G807];
ERC22-35VG (ERC045-070VG) [A968];
ERP16-20VF (ERP30-40VF) [A955];
ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) [A985];
ERP13VC, ERP15VC [B888]

PART NO. 550025937 0100 YRM 1446

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Yale® dealer.
Service Manuals provide general guidelines for maintenance and service and are intended for use by
trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con-
tained in the Service Manual could result in damage to the products, personal injury, property damage or
death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re-
move parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 Table of Contents

TABLE OF CONTENTS

General ..................................................................................................................................................................... 1
Discharging the Capacitors .................................................................................................................................. 2
Window Replacement ...............................................................................................................................................2
Front Panel ........................................................................................................................................................... 2
Remove, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), ERP15-20VT (ERP030-040VT)
(G807), and ERP16-20VF (ERP30-40VF) (A955)............................................................................................ 2
Remove, Lift Truck Models ERP13VC, ERP15VC (B888)................................................................................4
Clean ................................................................................................................................................................4
Inspect ..............................................................................................................................................................4
Install, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), ERP15-20VT (ERP030-040VT)
(G807), and ERP16-20VF (ERP30-40VF) (A955)............................................................................................ 5
Install, Lift Truck Models ERP13VC, ERP15VC (B888)....................................................................................5
Rear Panel ............................................................................................................................................................6
Remove ............................................................................................................................................................6
Clean ................................................................................................................................................................6
Inspect ..............................................................................................................................................................6
Install ................................................................................................................................................................6
Door Window ........................................................................................................................................................ 9
Disassemble Window .......................................................................................................................................9
Clean ................................................................................................................................................................9
Inspect ..............................................................................................................................................................9
Assemble Window ............................................................................................................................................9
Window Wipers Replacement .................................................................................................................................11
Front Wiper Assembly ........................................................................................................................................ 11
Remove, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), ERP15-20VT (ERP030-040VT)
(G807), and ERP16-20VF (ERP30-40VF) (A955).......................................................................................... 11
Remove, Lift Truck Models ERP13VC, ERP15VC (B888)..............................................................................16
Clean ..............................................................................................................................................................17
Inspect ............................................................................................................................................................17
Install, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), ERP15-20VT (ERP030-040VT)
(G807), and ERP16-20VF (ERP30-40VF) (A955).......................................................................................... 18
Install, Lift Truck Models ERP13VC, ERP15VC (B888)..................................................................................19
Cab Component Repair .......................................................................................................................................... 20
Roof Liner ........................................................................................................................................................... 20
Remove ..........................................................................................................................................................20
Clean ..............................................................................................................................................................21
Inspect ............................................................................................................................................................21
Install ..............................................................................................................................................................21
Top Panel ........................................................................................................................................................... 22
Remove, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), ERP15-20VT (ERP030-040VT)
(G807), and ERP16-20VF (ERP30-40VF) (A955).......................................................................................... 22
Remove, Lift Truck Models ERP13VC, ERP15VC (B888)..............................................................................22
Clean ..............................................................................................................................................................22
Inspect ............................................................................................................................................................24

©2014 Yale Materials Handling Corp. i

Table of Contents

TABLE OF CONTENTS (Continued)

Install, Lift Truck Models ERP22-35VL (ERP045-070VL) (A976), ERP40-50VM,

ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985), ERP15-20VT (ERP030-040VT)
(G807), and ERP16-20VF (ERP30-40VF) (A955).......................................................................................... 24
Install, Lift Truck Models ERP13VC, ERP15VC (B888)..................................................................................25
Cab Door Assembly ................................................................................................................................................25
Door Assembly ................................................................................................................................................... 25
Remove ..........................................................................................................................................................25
Lift Truck Models and ERP22-35VL (ERP045-070VL) (A976)................................................................... 25
Lift Truck Models and ERP15-20VT (ERP030-040VT) (G807)...................................................................25
Disassemble Left Door ...................................................................................................................................28
Disassemble Right Door ................................................................................................................................ 30
Clean ..............................................................................................................................................................30
Inspect ............................................................................................................................................................30
Assemble Right Door ..................................................................................................................................... 32
Assemble Left Door ........................................................................................................................................32
Install ..............................................................................................................................................................32
Lift Truck Models and ERP22-35VL (ERP045-070VL) (A976)................................................................... 32
Lift Truck Models and ERP15-20VT (ERP030-040VT) (G807)...................................................................33
Cab Heater ............................................................................................................................................................. 33
Cab Heater ......................................................................................................................................................... 33
Remove ..........................................................................................................................................................33
Clean ..............................................................................................................................................................39
Inspect ............................................................................................................................................................39
Install ..............................................................................................................................................................39
Troubleshooting ............................................................................................................................................. 40
Weather Panel Replacement ..................................................................................................................................44
Remove .............................................................................................................................................................. 44
Roof Panels ....................................................................................................................................................44
Front Screen Panel ........................................................................................................................................ 44
Install .................................................................................................................................................................. 44
Front Screen Panel ........................................................................................................................................ 44
Roof Panels ....................................................................................................................................................44

This section is for the following models:

ERP22-35VL (ERP045-070VL) [A976];

ERP15-20VT (ERP030-040VT) [G807];
ERC22-35VG (ERC045-070VG) [A968];
ERP16-20VF (ERP30-40VF) [A955];
ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) [A985];
ERP13VC, ERP15VC [B888]

ii
0100 YRM 1446 General

General
This Service Manual describes how the cab operates • Cab heater
and includes replacement and repair instructions for • Weather panels
the following cab components (see Figure 1):
• Front, rear, and cab door window panels Some of the described components are options that
• Windshield wipers may not be present on each cab. The operation of the
various switches and controls can be found in the
• Roof liner Operating Manual.
• Roof top panel
• Cab doors

1. FRONT WINDOW PANEL 4. CAB DOOR

2. DOOR WINDOW PANEL 5. ROOF TOP PANEL
3. WINDSHIELD WIPER

Figure 1. Operator's Cab

1
Window Replacement
DISCHARGING THE CAPACITORS
WARNING
DO NOT make repairs or adjustments unless you
have been properly trained and authorized to do
so. Improper repairs and adjustments can create
dangerous operating conditions. DO NOT operate
a lift truck that needs repairs. Report the need for
repairs to your supervisor immediately. If repair is
necessary, attach a DO NOT OPERATE tag on the
steering wheel and disconnect the battery.
Disconnect the battery and allow the capacitors to
discharge before opening any compartment
covers or inspecting or repairing the electrical
system. DO NOT place tools on top of the battery.
If a tool causes a short circuit, the high current
flow from the battery can cause personal injury or
property damage.
Some checks and adjustments are performed with
the battery connected. DO NOT connect the
battery until the procedure instructs you to do so.
Never wear any metallic items on your fingers,
arms, or neck. Metal items can accidentally make
an electrical connection and cause injury.
Before performing any tests or adjustments, block
the lift truck to prevent unexpected movement.
The capacitor in the transistor controller(s) can
hold an electrical charge for about 10 seconds
after the battery is disconnected. To prevent an
electrical shock and personal injury, discharge
the capacitor(s) before inspecting or repairing any
component in the drive unit compartment. Make
certain that the battery has been disconnected.
Window Replacement
FRONT PANEL
Remove, Lift Truck Models ERP22-35VL
(ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985), ERP15-20VT (ERP030-040VT) (G807),
and ERP16-20VF (ERP30-40VF) (A955)
WARNING
All windows installed in the cab are made of
safety glass. All replacement windows must be
made of the correct material and must be made
2
0100 YRM 1446
DO NOT short across the motor controller
terminals with a screwdriver or jumper wire.
Make certain the Emergency-Disconnect switch
has not been activated. This will isolate the
controller and prevent the capacitors from
discharging properly. The proper way to
disconnect the battery is by separating the battery
connectors.
Before performing work on the cab, the capacitors
need to be discharged as described below:
1. Ensure the capacitors are discharged by
performing Step 2 through Step 6 below.
2. Turn the key or keyless switch to the OFF
position.
3. Disconnect the battery by separating the
connectors.
4. Block the drive wheels to prevent the lift truck
from moving.
5. Make sure the Emergency-Disconnect switch
HAS NOT been activated. If the Emergency-
Disconnect switch is activated, rotate the switch
to the right until it pops up.
6. Press horn button. Wait 30 seconds to be sure
capacitors are fully discharged.
the correct thickness. Failure to have the correct
material or thickness may cause the glass to
break easily when struck and may cause personal
injury.
WARNING
Disconnect the battery before doing any work on
the electrical system. Serious injury to personnel
and/or damage to lift truck components can occur
if battery is not disconnected.
Discharge capacitors as directed in the General
section of this manual.
0100 YRM 1446 Window Replacement

NOTE: In Step 1 and Step 2 note placement of com- 3. Remove and discard seal from front window. See
ponents during removal to aid in installation. Figure 3.

1. Remove nut, bolt, and six washers from upper NOTE: Perform Step 4 for the following lift truck mod-
right hand corner of front window. See Figure 2. els
• ERP22-35VL (ERP045-070VL) (A976)
2. Remove nut cover, nut, five washers, and screw
from front window in five places. Remove front • ERP40-50VM, ERP50-55VM6
window from overhead guard. See Figure 3. (ERP080-120VM, ERP100VML) (A985)

4. Remove light brackets from overhead guard, if

equipped. See manual Electrical System
2200YRM1369 for procedures.

NOTE: OVERHEAD GUARD NOT SHOWN FOR

CLARITY.
NOTE: OVERHEAD GUARD NOT SHOWN FOR
CLARITY. WIPER KIT SHOWN NOT THE SAME ON 1. FRONT WINDOW
2. SEAL
ALL LIFT TRUCK MODELS. 3. SCREW
4. WASHER
1. FRONT WINDOW 5. BRACKET
2. INSERT 6. NUT
3. WASHER 7. NUT COVER
4. SCREW 8. LIGHT BRACKET
5. NUT COVER
6. WIRE HARNESS Figure 3. Front Panel Assembly
7. WIPER KIT
8. SWITCH
9. CAPSCREW
10. BOLT
11. NUT
12. BRACKET

Figure 2. Front Panel and Wiper

3
Window Replacement 0100 YRM 1446

Remove, Lift Truck Models ERP13VC, 1. Using compressed air, blow dirt and debris from
ERP15VC (B888) components as needed.

2. Using a lint free cloth, wipe down front window

WARNING and other components as needed.
All windows installed in the cab are made of
safety glass. All replacement windows must be Inspect
made of the correct material and must be made
the correct thickness. Failure to have the correct 1. Inspect front window for damage and cracks, re-
material or thickness may cause the glass to place if damaged.
break easily when struck and may cause personal
2. For lift truck models ERP13VC, ERP15VC
injury.
(B888), inspect front panel and steel frame for
damage and cracks, replace if damaged.
WARNING
3. Inspect components and hardware for cracks and
Disconnect the battery before doing any work on
defects. Replace as needed.
the electrical system. Serious injury to personnel
and/or damage to lift truck components can occur
if battery is not disconnected.

Discharge capacitors as directed in the General

section of this manual.

1. Move wiper blades away from front panel.

2. Remove inserts, wheel nuts, capscrews, and grab

handle from mounting bracket on front panel
frame. See Figure 4.

3. If equipped, remove light brackets from top of

front panel frame. See Electrical System
2200YRM1524 for procedures.

4. Remove top two capscrews used to mount steer-

ing column. See Figure 5.

5. Remove six capscrews, nuts, front panel and front

panel frame from lift truck. See Figure 5.

Clean
1. INSERT
2. WHEEL NUT
WARNING 3. CAPSCREW
Compressed air can move particles so that they 4. GRAB HANDLE
cause injury to the user or to other personnel. 5. MOUNTING BRACKET
Make sure that the path of the compressed air is 6. FRONT PANEL FRAME
away from all personnel. Wear protective goggles Figure 4. Grab Handle, Remove and Install, Lift
or a face shield to prevent injury to the eyes. Truck Models ERP13VC, ERP15VC (B888)

4
0100 YRM 1446 Window Replacement

NOTE: Perform Step 2 for the following lift truck mod-

els
• ERP22-35VL (ERP045-070VL) (A976)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)

2. Install light brackets on overhead guard, if equip-

ped. See section Electrical System
2200YRM1369 for procedures.

3. Install front window on overhead guard. Install two

washers, screw, two washers, bracket, washer,
nut, and nut cover on front window in five places.
See Figure 3.

4. Install two washers, bolt, four washers, and nut on

upper right hand corner of front window. See Fig-
ure 2.

Install, Lift Truck Models ERP13VC, ERP15VC

(B888)
1. Install grab handle to mounting bracket on front
panel frame using inserts, wheel nuts, and cap-
screws. See Figure 4.
1. CAPSCREW (FRONT PANEL AND FRAME) NOTE: Apply liquid sealant, Yale P/N 501702902, to
2. NUT
3. CAPSCREW (STEERING COLUMN) capscrews prior to installation.
4. LIGHT BRACKET
5. FRONT PANEL 2. Install front panel and front panel frame to lift
6. FRONT PANEL FRAME truck with six capscrews and nuts. Tighten cap-
Figure 5. Front Panel and Frame Components, Lift screws to 19 N•m (168 lbf in). See Figure 5.
Truck Models ERP13VC, ERP15VC (B888) 3. Install top two capscrews for steering column.
See Figure 5.
Install, Lift Truck Models ERP22-35VL 4. If equipped, install light brackets from top of front
(ERP045-070VL) (A976), ERP40-50VM, panel frame. See Electrical System
ERP50-55VM6 (ERP080-120VM, ERP100VML) 2200YRM1524 for procedures.
(A985), ERP15-20VT (ERP030-040VT) (G807),
and ERP16-20VF (ERP30-40VF) (A955) 5. Push wiper blades into position on the front panel.
1. Install seal on front window. See Figure 3.

5
Window Replacement
REAR PANEL
Remove
1. Remove flange nut, cover, wiper arm, and wiper
blade from wiper motor. See Figure 6.
2. Disconnect wiring harness from wiper motor and
remove wiper motor from rear panel. See Fig-
ure 6.
3. Remove two screws and latch from overhead
guard legs in two places. See Figure 6.
4. Remove five capscrews and bracket from cab
body. See Figure 6.
5. Disconnect gas spring from lower ball stud in two
places. See Figure 7.
6. Remove cap, capscrew and washer from over-
head guard and rear panel in two places. Remove
rear panel from overhead guard. See Figure 6.
7. If damaged, remove ball stud from overhead
guard leg in two places. See Figure 7.
8. Remove nut cover, nut, four washers, and hinge
from rear panel in two places. See Figure 7.
9. Remove nut cover, nut, plate, washer, screw, and
cap from hinge. Repeat for second hinge. See
Figure 7.
10. Disconnect gas spring from upper ball stud on
knob in two places. See Figure 7.
11. Remove ball stud from knob in two places. See
Figure 7.
12. Remove screw, three washers, o-ring, and knob
from rear panel in two places. See Figure 7.
13. Remove nut cover, nut, and two washers from
connector on outside of rear panel. Repeat for op-
posite side. See Figure 7.
14. Remove plug, grip, nut, two washers, plug, con-
nector, and two washers from inside of rear panel.
Repeat for opposite side. See Figure 7.
15. Remove and discard seal from rear screen. See
Figure 7.
6
0100 YRM 1446
Clean
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
1. Using compressed air, blow dirt and debris from
components as needed.
2. Using a lint free cloth, wipe down rear screen and
other components as needed.
Inspect
1. Inspect components for cracks and defects. Re-
place as needed.
2. Inspect gas springs for proper travel and exten-
sion. Replace as necessary.
a. Extended length; 735 mm (28.9 in.).
b. Stroke length, 315 mm (12.4 in.).
c. Resistance, 150 N (33.7 lbf).
3. Inspect wiper blade for cracks and tearing. Re-
place as needed.
Install
1. Install seal on rear screen. See Figure 7.
2. Install two washers, connector, plug, two wash-
ers, nut, grip, and plug on inside of rear panel.
Repeat for opposite side. See Figure 7.
3. Install two washers, nut, and nut cover on con-
nector on outside of rear panel. Repeat for oppo-
site side. See Figure 7.
4. Install knob, O-ring, three washers, and screw on
rear screen in two places. See Figure 7.
5. Install ball stud on knob in two places. See Fig-
ure 7.
6. Connect gas spring to upper ball stud on knob in
two places. See Figure 7.
0100 YRM 1446 Window Replacement

NOTE: OVERHEAD GUARD NOT SHOWN FOR CLARITY.

1. REAR PANEL 8. WIPER MOTOR

2. CAP 9. WIPER BLADE
3. CAPSCREW 10. WIPER ARM
4. WASHER 11. BRACKET
5. SCREW 12. LATCH
6. WIRE HARNESS 13. COVER
7. SWITCH 14. FLANGE NUT

Figure 6. Rear Panel and Wiper Attachment

7
Window Replacement 0100 YRM 1446

NOTE: OVERHEAD GUARD NOT SHOWN FOR CLARITY.

1. REAR PANEL 10. GAS SPRING

2. SEAL 11. KNOB
3. NUT COVER 12. O-RING
4. PLATE 13. PLUG
5. WASHER 14. GRIP
6. HINGE 15. LATCH
7. SCREW 16. CONNECTOR
8. NUT 17. BRACKET
9. BALL STUD 18. CAP

Figure 7. Rear Panel Assembly

8
0100 YRM 1446
7. Install plate, washer, screw, nut, nut cover, and
cap on hinge. Repeat for second hinge. See Fig-
ure 7.
8. Install washer, hinge, screw, three washers, nut,
and nut cover on rear panel in two places. See
Figure 7.
9. If removed, install ball stud on overhead guard leg
in two places. See Figure 7.
10. Install rear panel on overhead guard. Install
washer, capscrew, and cap on rear panel and
overhead guard in two places. See Figure 6.
11. Connect gas spring to two lower ball stud in two
places. See Figure 7.
12. Install bracket and five capscrews on cab body.
See Figure 6.
13. Install latch and two screws on overhead guard
legs in two places. See Figure 6.
14. Install rear wiper motor on rear panel and connect
wiring harness to rear wiper motor. See Figure 6.
15. If removed, install wiper blade on wiper arm. See
Figure 6.
16. Using a flange nut, install wiper arm and wiper
blade on wiper motor. See Figure 6.
DOOR WINDOW
Disassemble Window
NOTE: If repair to non-sliding window is necessary,
contact local glass repair shop.
NOTE: The following procedure applies to right and
left doors with sliding windows.
1. Remove window frame and window assembly
from door assembly. See Figure 8.
2. Remove two latches from two sliding windows.
See Figure 8.
3. Remove two sliding windows from window frame.
See Figure 8.
4. Remove and discard four guides from two sliding
windows. See Figure 8.
5. Remove and discard seal from rear of sliding win-
dow. See Figure 8.
Window Replacement
6. Remove and discard five seals from window
frame. See Figure 8.
7. Remove and discard strip seal from window
frame. See Figure 8.
8. Remove and discard six clips from window frame.
See Figure 8.
9. Remove and discard edge protector from window
frame. See Figure 8.
Clean
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
1. Using compressed air, blow dirt and debris from
components as needed.
2. Using a lint free cloth, wipe down windows on
both doors and other components as needed.
Inspect
1. Inspect all components and hardware for cracks
and defects. Replace as needed.
2. Inspect latch assembly and hardware. Ensure
proper operation.
3. Inspect windows for chips and cracks. Replace as
necessary.
Assemble Window
NOTE: The following procedure applies to right and
left doors.
1. Install edge protector and six clips on window
frame. See Figure 8.
2. Install strip seal and five seals on window frame.
See Figure 8.
3. Install seal on rear of sliding window. See Fig-
ure 8.
4. Install four guides on two sliding windows. See
Figure 8.
9
Window Replacement 0100 YRM 1446

5. Install two sliding windows on window frame. See 7. Install window frame and window assembly to
Figure 8. door assembly. See Figure 8.

6. Install two latches to sliding windows. See Fig-

ure 8.

NOTE: RIGHT-HAND SIDE SHOWN.

1. SLIDING WINDOW 5. CLIP

2. SEAL 6. WINDOW FRAME
3. LATCH 7. EDGE PROTECTOR
4. STRIP SEAL 8. GUIDE
Figure 8. Window Components

10
0100 YRM 1446
Window Wipers Replacement
FRONT WIPER ASSEMBLY
NOTE: Lift truck models ERC22-35VG
(ERC045-070VG) (A968) are not equipped with wind-
shield wiper and motor.
Remove, Lift Truck Models ERP22-35VL
(ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985), ERP15-20VT (ERP030-040VT) (G807),
and ERP16-20VF (ERP30-40VF) (A955)
1. Disconnect wire harness from wiper motor con-
nector.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
2. Disconnect wire harness from washer pump con-
nector.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
NOTE: Perform Step 3 and Step 4 for lift truck mod-
els ERP22-35VL (ERP045-070VL) (A976).
3. Disconnect hose (6) from connector (7). See Fig-
ure 9.
4. Remove two clamps (5), hose (6), and nozzle (4)
from wiper arm. Set aside for installation. See Fig-
ure 9.
Window Wipers Replacement
NOTE: Perform Step 5 for the following lift truck mod-
els
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
5. Disconnect hose (15) from connector (11). See
Figure 10.
NOTE: Perform Step 6 and Step 7 for lift truck mod-
els ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985).
6. Disconnect hose (17) from connector (7). See
Figure 11.
7. Disconnect hose from nozzle clip. Remove nozzle
clip and nozzle from wiper arm. See Figure 11.
8. Remove two flange nuts, wiper arms, and wiper
blade from wiper motor. See Figure 12.
9. Remove wiper blade from wiper arm.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
10. Remove two nut covers, two nuts, two washers,
and wiper motor from lift truck. See Figure 12.
11. Disconnect hose from reservoir.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
11
Window Wipers Replacement 0100 YRM 1446

1. WIPER MOTOR 9. CHECK VALVE

2. WIPER ARM 10. BRACKET
3. WIPER BLADE 11. RESERVOIR
4. NOZZLE (CLIP) 12. WASHER
5. CLAMP 13. CAPSCREW
6. HOSE 14. WASHER PUMP CONNECTOR
7. CONNECTOR (SPRAY NOZZLE) 15. WIPER MOTOR CONNECTOR
8. HOSE
Figure 9. Front Wiper Assembly for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)

12
0100 YRM 1446 Window Wipers Replacement

1. WIPER MOTOR 9. NUT

2. WIPER ARM 10. CHECK VALVE
3. WIPER BLADE 11. CONNECTOR
4. RESERVOIR 12. CHECK VALVE CONNECTOR
5. CAP 13. HOSE
6. CAPSCREW 14. HOSE
7. WASHER 15. HOSE
8. BRACKET 16. WIRING CONNECTOR
Figure 10. Front Wiper Assembly for Lift Truck Models ERP15-20VT (ERP030-040VT) (G807) and
ERP16-20VF (ERP30-40VF) (A955)

13
Window Wipers Replacement 0100 YRM 1446

Figure 11. Front Wiper Assembly for Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985)

14
0100 YRM 1446 Window Wipers Replacement

Legend for Figure 11

1. CAPSCREW 11. CHECK VALVE

2. WASHER 12. INSERT
3. NUT 13. SWITCH
4. WIPER ARM 14. FUSES
5. WIPER BLADE 15. FUSES MOUNTING BRACKET
6. WIPER MOTOR 16. WIRE HARNESS
7. CONNECTOR (SPRAY NOZZLE) 17. HOSE
8. CAP 18. NOZZLE CLIP
9. RESERVOIR BRACKET 19. HOSE
10. WASHER RESERVOIR 20. WASHER PUMP CONNECTOR

1. WIPER MOTOR 5. WIPER ARM

2. WASHER 6. FLANGE NUTS
3. NUT 7. WIPER BLADE
4. NUT COVER

Figure 12. Wiper Attachment

15
Window Wipers Replacement
NOTE: Perform Step 12 and Step 13 for lift truck
models ERP22-35VL (ERP045-070VL) (A976).
12. Remove two capscrews, two washers, and reser-
voir from cowl.
13. Remove four capscrews, washers, and reservoir
from bracket. See Figure 9.
NOTE: Perform Step 14 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
14. Remove three caps, three nuts, six washers,
three capscrews, reservoir, and bracket from
overhead guard leg. See Figure 10.
NOTE: Perform Step 15 and Step 16 for lift truck
models ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985).
15. Remove two capscrews, washers, nuts, and res-
ervoir from cowl. See Figure 11.
16. Remove caps, capscrews, washers, nuts, and
reservoir from bracket. See Figure 11.
17. Disconnect and remove check valve. Set aside for
installation.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
NOTE: Perform Step 18 for lift truck models
ERP22-35VL (ERP045-070VL) (A976).
18. Disconnect and remove connector from hose (8).
Set hose aside for installation. See Figure 9.
NOTE: Perform Step 19 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
16
0100 YRM 1446
19. Disconnect and remove connector (11) from hose
(13). Set aside for installation. See Figure 10.
NOTE: Perform Step 20 for lift truck models
ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985).
20. Disconnect and remove connector (7) from hose
(19). See Figure 11.
Remove, Lift Truck Models ERP13VC,
ERP15VC (B888)
1. Disconnect wire harness from wiper motor con-
nector. See Figure 13.
2. Disconnect washer pump connector from washer
reservoir. See Figure 13.
3. Disconnect hose (19) from connector (14). See
Figure 13.
4. Disconnect hose from nozzle clip. Remove nozzle
clip and nozzle from wiper arm. See Figure 13.
5. Remove two flange nuts, wiper arms, and wiper
blade from wiper motor. See Figure 12.
6. Remove screw, nut, washer, and wiper blade
from wiper arm. See Figure 13.
7. Remove two nut covers, two nuts, two washers,
and wiper motor from lift truck. See Figure 12.
8. Disconnect hose from reservoir.
9. Remove two capscrews, washers, nuts, caps, and
reservoir from mounting bracket on right front
overhead guard leg.
10. Remove two capscrews, washers, nuts, caps, and
reservoir from reservoir mounting bracket. See
Figure 13.
11. Disconnect and remove check valve. Set aside for
installation.
12. Disconnect and remove connector (14) from hose
(16). See Figure 13.
0100 YRM 1446 Window Wipers Replacement

Clean Inspect
1. Inspect hoses for cracks and wear. Replace if
WARNING damaged.
Compressed air can move particles so that they
cause injury to the user or to other personnel. 2. Check washer reservoir for leaks by filling with
Make sure that the path of the compressed air is water and checking seams. Replace if leaking.
away from all personnel. Wear protective goggles
3. Inspect wiper blades for cracks and tearing. Re-
or a face shield to prevent injury to the yes.
place as needed.
1. Using compressed air, clean outside of wiper mo-
tor, reservoir and wiper arms.

1. CAP 11. WIPER BLADE

2. NUT 12. WIPER ARM
3. WASHER 13. WIPER MOTOR
4. CAPSCREW 14. CONNECTOR (SPRAY NOZZLE)
5. WASHER RESERVOIR 15. CHECK VALVE
6. WASHER RESERVOIR MOUNTING BRACKET 16. HOSE
7. SCREW 17. WIRE HARNESS
8. WASHER PUMP CONNECTOR 18. WIPER MOTOR CONNECTOR
9. SWITCH 19. HOSE
10. NOZZLE CLIP

Figure 13. Front Wiper Assembly, Lift Truck Models ERP13VC, ERP15VC (B888)

17
Window Wipers Replacement
Install, Lift Truck Models ERP22-35VL
(ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985), ERP15-20VT (ERP030-040VT) (G807),
and ERP16-20VF (ERP30-40VF) (A955)
NOTE: Perform Step 1 through Step 4 for lift truck
model ERP22-35VL (ERP045-070VL) (A976).
1. Connect hose (8) to connector. See Figure 9.
2. Connect check valve into hose (8). Connect hose
(8) to other end of check valve. See Figure 9.
3. Install reservoir, washers, and four capscrews on
bracket. See Figure 9.
4. Using two washers and two capscrews, install
reservoir on cowl.
NOTE: Perform Step 5 through Step 7 for lift truck
models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
5. Connect hose (13) to connector (11). See Fig-
ure 10.
6. Connect check valve to hose (13). Connect hose
(14) to other end of check valve. See Figure 10.
7. Install bracket, pump, six washers, three cap-
screws, three nuts, and three caps on overhead
guard leg. See Figure 10.
NOTE: Perform Step 8 through Step 11 for lift truck
models ERP40-50VM (ERP080-100VM) (A985).
8. Connect hose (19) to connector (7). See Fig-
ure 11.
9. Connect check valve to hose.
10. Install reservoir to bracket using, four nuts, wash-
ers, capscrews, and caps. See Figure 11.
11. Using two nuts, washers, and capscrews, install
reservoir to cowl.
12. Connect hose to reservoir.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
18
0100 YRM 1446
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
13. Using two washers, two nuts, and two caps, in-
stall wiper motor to lift truck. See Figure 12.
14. Install wiper blade on wiper arm.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
15. Using two flange nuts, install wiper arm and wiper
blade on wiper motor.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
NOTE: Perform Step 16 and Step 17 for lift truck
models ERP22-35VL (ERP045-070VL) (A976).
16. Install nozzle (4), hose (6), and two clamps (5) on
wiper arm. See Figure 9.
17. Connect hose (6) to connector (7). See Figure 9.
NOTE: Perform Step 18 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
18. Connect hose (15) to connector (11). See Fig-
ure 10.
0100 YRM 1446
NOTE: Perform Step 19 for lift truck models
ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985).
19. Install nozzle clip and nozzle into wiper arm. Con-
nect hose (17) to nozzle. See Figure 11.
20. Connect wire harness to wiper motor connector.
See Figure 9 for lift truck models
• ERP22-35VL (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
21. Connect wire harness to washer pump connector.
See Figure 9 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 10 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 11 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
Window Wipers Replacement
Install, Lift Truck Models ERP13VC, ERP15VC
(B888)
1. Connect hose (16) to connector (14). See Fig-
ure 13.
2. Connect check valve to hose.
3. Install reservoir to mounting bracket using two
capscrews, nuts, washers, and caps. See Fig-
ure 13.
4. Using two capscrews, nuts, washers, and caps,
install reservoir and mounting bracket to right
overhead guard leg.
5. Connect hose to reservoir. See Figure 13.
6. Using two washers, two nuts, and two caps, in-
stall wiper motor to lift truck. See Figure 12.
7. Install wiper blade on wiper arm using screw,
washer, and nut. See Figure 13.
8. Using two flange nuts, install wiper arm and wiper
blade on wiper motor. See Figure 12.
9. Install nozzle clip and nozzle into wiper arm. Con-
nect hose (19) to nozzle. See Figure 13.
10. Connect hose (19) to connector (14). See Fig-
ure 13.
11. Connect washer pump to washer reservoir.
12. Connect wire harness to wiper motor. See Fig-
ure 13.
19
Cab Component Repair 0100 YRM 1446

Cab Component Repair

ROOF LINER 2. Remove seven capscrews and seven washers
from roof liner. See Figure 15.
Remove
NOTE: Perform Step 1 for lift truck model
ERP22-35VL (ERP045-070VL) (A976).

1. Remove seven caps, seven capscrews, and

seven washers from roof liner. See Figure 14.

1. TOP PANEL
2. CAPSCREW
3. WASHER
4. ROOF LINER
5. DOME LIGHT
6. SCREW

Figure 15. Roof Liner for Lift Truck Model

1. TOP PANEL ERP15-20VT (ERP030-040VT) (G807) and
2. CAP ERP16-20VF (ERP30-40VF) (A955)
3. CAPSCREW
4. WASHER
5. ROOF LINER NOTE: Perform Step 3 for lift truck models
6. DOME LIGHT
7. SCREW ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985).
Figure 14. Roof Liner for Lift Truck Model
ERP22-35VL (ERP045-070VL) (A976) 3. Remove eight capscrews and eight washers from
roof liner. See Figure 16.

NOTE: Note position of wire harness and washer

NOTE: Perform Step 2 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
hose through notched cutout in rear of roof liner.
4. Disconnect dome light harness and rear wiper
switch harness (if equipped).

20
0100 YRM 1446 Cab Component Repair

7. Remove roof liner from overhead guard.

Clean

WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.

1. Using compressed air, blow dirt and debris off of

roof liner.

2. Using a lint free cloth, wipe down overhead guard.

Inspect
1. Inspect roof liner for cracks and defects. Replace
as needed.

2. Inspect hardware for defects, replace as needed.

1. TOP PANEL
2. CAPSCREW
3. WASHER Install
4. ROOF LINER
5. DOME LIGHT 1. Install roof liner on overhead guard.
6. SCREW
2. Route wire harness and washer hose through
Figure 16. Roof Liner for Lift Truck Models notched cut out in rear of roof liner as noted dur-
ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ing removal.
ERP100VML) (A985)
3. Install rear wiper switch to preformed cutout of
roof liner (if equipped).
5. Remove two screws and dome light from roof
4. Using two screws, install dome light on roof liner.
liner.
See Figure 14 for truck models
See Figure 14 for truck models
• ERP22-35VL (ERP045-070VL) (A976)
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 15 for truck models
See Figure 15 for truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
• ERP16-20VF (ERP30-40VF) (A955)
See Figure 16 for lift truck models
See Figure 16 for lift truck models
• ERP40-50VM, ERP50-55VM6
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
(ERP080-120VM, ERP100VML) (A985)
5. Connect dome light harness and rear wiper switch
6. Remove rear wiper switch from roof liner (if equip-
harness, if equipped.
ped).

21
Cab Component Repair
NOTE: Perform Step 6 for lift truck model
ERP22-35VL (ERP045-070VL) (A976).
6. Install seven washers, seven capscrews, and
seven caps on roof liner. See Figure 14.
NOTE: Perform Step 7 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
7. Install seven washers and seven capscrews on
roof liner. See Figure 15.
NOTE: Perform Step 8 for lift truck models
ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985).
8. Install eight washers and eight capscrews on roof
liner. See Figure 16.
TOP PANEL
Remove, Lift Truck Models ERP22-35VL
(ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985), ERP15-20VT (ERP030-040VT) (G807),
and ERP16-20VF (ERP30-40VF) (A955)
NOTE: Perform Step 1 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
1. Disconnect front light wiring. See section Electri-
cal System 2200YRM1369, Lights, for proper
procedures.
WARNING
All windows installed in the cab are made of
safety glass. All replacement windows must be
made of the correct material and must be the cor-
rect thickness. Failure to use the correct material
or thickness may cause the glass to break easily
when struck and may cause personal injury.
NOTE: Due to use of glue and RTV sealer, replace-
ment of top screen is to be done only if damaged.
2. Remove and discard grommets from top panel
assembly. See Figure 17.
3. Remove four nuts, four washers, four capscrews,
and roof panel from top panel assembly. See Fig-
ure 17.
22
0100 YRM 1446
4. Remove and discard seal from screen. See Fig-
ure 17.
5. Remove two nuts, four washers, two hinges, and
pin from screen. See Figure 17.
6. Remove two nut covers, two nuts, two washers,
and plate from screen. See Figure 17.
7. Remove screw, spring, and grip from screen. See
Figure 17.
8. Remove two nut covers, two nuts, two washers,
and grip mounting plate from screen. See Fig-
ure 17.
Remove, Lift Truck Models ERP13VC,
ERP15VC (B888)
The top panel is attached to top of overhead guard
using adhesive tape and pressing it on. See Fig-
ure 18.
WARNING
All windows installed in the cab are made of
safety glass. All replacement windows must be
made of the correct material and must be the cor-
rect thickness. Failure to use the correct material
or thickness may cause the glass to break easily
when struck and may cause personal injury.
NOTE: Due to use of glue and adhesive tape, re-
placement of top screen is to be done only if dam-
aged.
1. Remove damaged top panel from lift truck. Pull
top panel from overhead guard, using a cutting
tool to remove glue and adhesive tape from over-
head guard as top panel is pulled from overhead
guard. See Figure 18.
Clean
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the yes.
1. Using compressed air, blow dirt and debris from
all components as needed.
0100 YRM 1446 Cab Component Repair

Figure 17. Top Panel

23
Cab Component Repair 0100 YRM 1446

Legend for Figure 17

1. ROOF PANEL 9. PLATE

2. TOP PANEL ASSEMBLY 10. GRIP MOUNTING PLATE
3. GROMMET 11. NUT COVER
4. SCREEN 12. GRIP
5. PIN 13. SPRING
6. HINGE 14. SCREW
7. WASHER 15. SEAL
8. NUT

3. For lift truck models ERP13VC, ERP15VC

(B888), clean top of overhead guard to remove
any glue residual from use of adhesive tape.

Inspect
1. Inspect hinges, rod, spring and grip for damage or
cracks. Replace as needed.

Install, Lift Truck Models ERP22-35VL

(ERP045-070VL) (A976), ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985), ERP15-20VT (ERP030-040VT) (G807),
and ERP16-20VF (ERP30-40VF) (A955)
1. Install grip mounting plate, two washers, two nuts,
and two nut covers on screen. See Figure 17.

2. Install grip, spring, and screw on screen. See Fig-

ure 17.

3. Install plate, two washers, two nuts, and two nut

covers on screen. See Figure 17.

4. Install pin, two hinges, four washers, and two nuts

on screen. See Figure 17.

5. Install seal on screen. See Figure 17.

6. Install roof panel, four washers, four capscrews,

and four nuts on top panel assembly. See Fig-
ure 17.

1. TOP PANEL ASSEMBLY 7. Install two grommets to top panel assembly. See
2. ADHESIVE TAPE Figure 17.
3. OVERHEAD GUARD
NOTE: Perform Step 8 for lift truck models
Figure 18. Top Panel, Lift Truck Models ERP13VC,
ERP15VC (B888) • ERP22-35VL (ERP045-070VL) (A976)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
2. Using warm soapy water, clean plastic, rubber,
and vinyl components. Wipe dry with a lint free 8. Install front light wiring. See section Electrical
cloth. System 2200YRM1369, Lights, for proper proce-
dures.

24
0100 YRM 1446
Install, Lift Truck Models ERP13VC, ERP15VC
(B888)
1. Ensure overhead guard is clean and free of old
adhesive tape and glue.
2. Peel off backing from adhesive tape and attach
adhesive tape to all four sides of overhead guard.
See Figure 18.
Cab Door Assembly
DOOR ASSEMBLY
Remove
Lift Truck Models ERP22-35VL
(ERP045-070VL) (A976) and ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985)
WARNING
The door assemblies are heavy, verify the lifting
device being used during repairs can lift the
weight of the parts and assembly.
1. Disconnect gas spring from top of door assembly.
See Figure 19.
2. Remove three capscrews from upper hinge. Re-
move three capscrews from lower hinge. See Fig-
ure 19.
3. Using a lifting device, remove door assembly from
lift truck and set aside.
4. Remove three caps, three bolts, four washers,
bolt, guard, striker, and block from front overhead
guard leg. See Figure 19.
5. Remove gas spring from overhead guard.
6. Remove two caps, two capscrews, two washers,
and bracket from overhead guard. See Figure 19.
Cab Door Assembly
3. Position top panel above top of overhead guard.
See Figure 18.
4. Press top panel onto top perimeter of overhead
guard and adhesive tape, making sure all edges
are aligned correctly.
7. Repeat Step 1 through Step 6 for opposite side.
Lift Truck Models ERP15-20VT
(ERP030-040VT) (G807) and ERP16-20VF
(ERP30-40VF) (A955)
WARNING
The door assemblies are heavy, verify the lifting
device being used during repairs can lift the
weight of the parts and assembly.
1. Disconnect gas spring from top of door assembly.
See Figure 20.
2. Remove two screws from mounting plate and
hinge in two places. Remove three bolts from
mounting plate and overhead guard leg in two
places. See Figure 20.
3. Using a lifting device, remove door assembly from
lift truck and set aside.
4. Remove two caps, two capscrews, two washers,
bolt, guard, bracket and block from front overhead
guard leg. See Figure 20.
5. Remove gas spring from overhead guard.
6. Remove two caps, two capscrews, two washers,
and bracket from overhead guard. See Figure 20.
7. Repeat Step 1 through Step 6 for opposite side.
25
Cab Door Assembly 0100 YRM 1446

1. DOOR ASSEMBLY (RH) 9. BRACKET

2. DOOR ASSEMBLY (LH) 10. GAS SPRING
3. HINGE (UPPER) 11. NUT
4. HINGE (LOWER) 12. BALL STUD
5. BOLT 13. CAPSCREW
6. GUARD 14. WASHER
7. BLOCK 15. CAP
8. STRIKER
Figure 19. Door Assembly for Lift Truck Model ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985)

26
0100 YRM 1446 Cab Door Assembly

Figure 20. Door Assembly for Lift Truck Model ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF
(ERP30-40VF) (A955)

27
Cab Door Assembly 0100 YRM 1446

Legend for Figure 20

1. DOOR ASSEMBLY 8. GUARD

2. DOOR ASSEMBLY 9. BOLT
3. MOUNTING PLATE 10. SCREW
4. HINGE 11. CAPSCREW
5. GAS SPRING 12. WASHER
6. BRACKET 13. CAP
7. BLOCK 14. CAP

Disassemble Left Door 3. Remove screw, washer, lock plate cover, and
plate from door assembly. See Figure 21.
NOTE: Perform Step 1 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976) 4. Disconnect rod from latch. See Figure 21.

• ERP40-50VM, ERP50-55VM6 5. Remove screw, washer, door handle, tube, rod,

(ERP080-120VM, ERP100VML) (A985) and lock from door assembly. See Figure 21.

1. Remove and discard two seals from door assem- 6. Remove seven fasteners and door cover from
bly. See Figure 21. door assembly. See Figure 21.

NOTE: Perform Step 2 for lift truck models 7. Remove two screws and latch from door assem-
• ERP15-20VT (ERP030-040VT) (G807) bly. See Figure 21.
• ERP16-20VF (ERP30-40VF) (A955) 8. Remove screw and plate from grip. See Fig-
ure 21.
NOTE: Lift truck models ERP15-20VT
(ERP030-040VT) (G807) and ERP16-20VF 9. Remove two screws, two washers, seal, and grip
(ERP30-40VF) (A955) have a one piece seal around from door assembly. See Figure 21.
door assembly.

2. Remove and discard seal from door assembly.

See Figure 21.

28
0100 YRM 1446 Cab Door Assembly

1. SEAL 9. FASTENER
2. SCREW 10. COVER (DOOR)
3. WASHER 11. LOCK
4. LOCK PLATE COVER 12. LATCH
5. PLATE 13. DOOR ASSEMBLY
6. ROD 14. GRIP
7. TUBE 15. WINDOW
8. DOOR HANDLE 16. DOOR WINDOW

Figure 21. Left Door Components

29
Cab Door Assembly
Disassemble Right Door
NOTE: Perform Step 1 and Step 2 if lift truck is
equipped with cab heater.
1. Remove eight screws and four washers from cab
heater and heater control (if equipped). See Fig-
ure 23.
2. Disconnect wiring harness from cab heater and
heater control. Remove cab heater and heater
control from door assembly. See Figure 24.
3. Remove and discard two seals from door assem-
bly. See Figure 22.
4. Remove four screws, four washers, and plate
from door assembly. See Figure 22.
5. Remove four screws and cover from door assem-
bly. See Figure 22.
6. Remove four screws, and handle from inside door
assembly. See Figure 22.
7. Remove two screws and clamp from inside door
assembly. See Figure 22.
8. Remove two screws, two washers, and plate from
door assembly. See Figure 22.
9. Remove seven fasteners and cover from door as-
sembly. See Figure 22.
10. Disconnect rod from latch. See Figure 22.
11. Remove two screws and latch from door assem-
bly. See Figure 22.
12. Remove two screws, two washers, two nuts, rod,
and lever from door assembly. See Figure 22.
13. Remove screw and plate from grip. See Fig-
ure 22.
NOTE: Perform Step 14 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
30
0100 YRM 1446
14. Remove four screws, four washers, seal, and grip
from door assembly. See Figure 22.
NOTE: Perform Step 15 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
15. Remove three screws, three washers, seal, and
grip from door assembly. See Figure 22.
Clean
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
1. Using compressed air, blow dirt and debris from
components as needed.
2. Using a lint free cloth, wipe down components as
needed.
Inspect
1. Inspect all components and hardware for cracks
and defects. Replace as needed.
2. Inspect latch assembly and hardware. Ensure
proper operation.
3. Inspect hinges and lubricate as necessary.
4. Inspect gas springs for proper travel and exten-
sion.
a. Left door extended length 406 mm (16 in.).
Right door extended length 880 mm (34.6 in.).
b. Left door stroke 160 mm (6.3 in.). Right door
stroke 393 mm (15.5 in.).
c. Left door resistance 200 N (50 lbf). Right side
resistance 200 N (50 lbf).
0100 YRM 1446 Cab Door Assembly

1. WINDOW 9. NUT
2. SEAL 10. LEVER
3. GRIP 11. WASHER
4. DOOR 12. ROD
5. SCREW 13. FASTENER
6. HANDLE 14. LATCH
7. PLATE 15. CLAMP
8. COVER

Figure 22. Right Door Components

31
Cab Door Assembly
Assemble Right Door
NOTE: Perform Step 1 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
1. Install seal, grip, four washers, and four screws
on door assembly. See Figure 22.
NOTE: Perform Step 2 for lift trucks
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
2. Install seal, grip, three washers, and three screws
on door assembly. See Figure 22.
3. Install plate and screw on grip. See Figure 22.
4. Install lever, rod, two nuts, two washers, and two
screws on door assembly. See Figure 22.
5. Install latch and two screws on door assembly.
See Figure 22.
6. Attach rod to latch. See Figure 22.
7. Install cover and seven fasteners on door assem-
bly. See Figure 22.
8. Install plate, two washers, and two screws on
door assembly. See Figure 22.
9. Install clamp and two screws on door assembly.
See Figure 22.
10. Install handle and four screws on door assembly.
See Figure 22.
11. Install plate, four washers, and four screws on
door assembly. See Figure 22.
12. Install cover and four screws on door assembly.
See Figure 22.
13. Install two seals on door assembly. See Fig-
ure 22.
NOTE: Perform Step 14 and Step 15 if lift truck is
equipped with cab heater.
14. Connect wiring to heater control and cab heater.
See Figure 24.
15. Install heater control, cab heater, four washers
and eight screws on door assembly. See Fig-
ure 23.
32
0100 YRM 1446
Assemble Left Door
1. Install seal, grip, two washers, and two screws on
door assembly. See Figure 21.
2. Install plate and screw on grip. See Figure 21.
3. Install latch and two screws on door assembly.
See Figure 21.
4. Install door cover and seven fasteners on door
assembly. See Figure 21.
5. Install lock, rod, door handle, tube, washer, and
screw onto door assembly. See Figure 21.
6. Connect rod onto door latch. See Figure 21.
7. Install plate, cover, washer, and screw on door
assembly. See Figure 21.
NOTE: Perform Step 8 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
8. Install two seals to door assembly. See Figure 21.
NOTE: Perform Step 9 for lift truck models
• ERP15-20VT (ERP030-040VT) (G807)
• ERP16-20VF (ERP30-40VF) (A955)
9. Install seal to door assembly. See Figure 21.
Install
Lift Truck Models ERP22-35VL
(ERP045-070VL) (A976) and ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985)
NOTE: Use sealant, Yale P/N 501702902 or equiva-
lent, during installation of capscrews and bolts.
1. Install ball stud and screw onto door assembly.
See Figure 19.
2. Install bracket, two washers, two capscrews, and
two caps on overhead guard. See Figure 19.
3. Install gas spring on overhead guard. See Fig-
ure 19.
4. Install striker, block, guard, bolt, four washers,
three bolts, and three caps on front overhead
guard legs. See Figure 19.
0100 YRM 1446
5. Using a lifting device, lift door assembly in place
and install six capscrews on overhead guard at
rear of door. See Figure 19.
6. Repeat Step 1 through Step 5 for opposite side
door installation.
Lift Truck Models ERP15-20VT
(ERP030-040VT) (G807) and ERP16-20VF
(ERP30-40VF) (A955)
1. Install bracket, two washers, two capscrews, and
two caps on overhead guard. See Figure 20.
2. Install gas spring on overhead guard. See Fig-
ure 20.
Cab Heater
CAB HEATER
Remove
1. Remove two screws and connector cover from
cab heater. See Figure 23.
2. Disconnect wiring harness from cab heater. See
Figure 23.
3. Remove four screws, four washers, and cab
heater from door assembly. See Figure 23.
4. Remove two air filters from cab heater. See Fig-
ure 23.
5. Remove four screws and heater control from door
assembly. See Figure 23.
6. Disconnect wire harness from heater control. See
Figure 23.
NOTE: Step 7 does not apply to lift truck models
ERP15-20VT (G807) manufactured after November,
2014. For these models, go to Step 8.
7. Remove two nuts, two washers, and two cap-
screws from wire harness and plate located on
hydraulic tank. See Figure 24.
See Figure 26 for lift truck models ERP22-35VL
(ERP045-070VL) (A976), equipped with Outdoor
Protection/Wash-down package.
Cab Heater
3. Install striker, block, guard, bolt, two washers, two
bolts, and two caps to front overhead guard legs.
See Figure 20.
4. Using a lifting device, lift door assembly in place
and install six bolts and four screws to hinge
mounting plate on overhead guard legs at rear of
door. See Figure 20.
5. Repeat Step 1 through Step 4 for opposite side
door installation.
8. For lift truck models ERP15-20VT (G807) manu-
factured after November, 2014, remove two nuts,
two washers, and two screws from contactor
mounting plate. Remove contactor mounting plate
and contactor from plate weldment on counter-
weight. See Figure 25.
NOTE: Step 9 does not apply to lift truck models
ERP15-20VT (G807) manufactured after November,
2014. For these models, go to Step 10.
9. Remove two nuts, two washers, and two screws
from contactor and plate located on hydraulic
tank. See Figure 24.
See Figure 26 for lift truck models ERP22-35VL
(ERP045-070VL) (A976), equipped with Outdoor
Protection/Wash-down package.
10. For lift truck models ERP15-20VT (G807) manu-
factured after November, 2014, remove two nuts,
two washers, and two capscrews from contactor
and contactor mounting plate located in counter-
weight cavity. See Figure 25.
11. Disconnect contactor from wire harness and re-
move from plate weldment.
12. Remove wiring harness from lift truck.
33
Cab Heater 0100 YRM 1446

1. CAB HEATER 6. CONTROL (HEATER)

2. WIRE HARNESS 7. CONNECTOR COVER
3. SCREW 8. AIR FILTER
4. CAPSCREW 9. SECONDARY AIR FILTER
5. WASHER
Figure 23. Cab Heater

34
0100 YRM 1446 Cab Heater

Figure 24. Cab Heater Electrical, Lift Truck Models ERP15-20VT (G807) Manufactured Before November,
2014, ERP22-35VL (ERP045-070VL) (A976) Without Outdoor Protection/Wash-Down Package, and
ERP030-040VT (G807), ERP16-20VF (ERP30-40VF) (A955), ERC22-35VG (ERC045-070VG) (A968),
ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) and ERP13VC, ERP15VC (B888)

35
Cab Heater 0100 YRM 1446

Legend for Figure 24

1. CAB HEATER 7. NUT

2. WIRE HARNESS 8. CAPSCREW
3. CONTACTOR 9. PLATE WELDMENT
4. BOOT 10. HEATER CONTROL
5. SCREW 11. FUSE HOLDER AND FUSE
6. WASHER

36
0100 YRM 1446 Cab Heater

Figure 25. Cab Heater Electrical, Lift Truck Models ERP15-20VT (G807) Manufactured After November,
2014

37
Cab Heater 0100 YRM 1446

Legend for Figure 25

1. CAB HEATER 8. SCREW

2. HEATER CONTROL 9. WIRE HARNESS
3. FUSE HOLDER AND FUSE 10. NUT
4. CONTACTOR 11. WASHER
5. COUNTERWEIGHT 12. PLATE WELDMENT
6. CONNECTOR 13. CAPSCREW
7. BOOT 14. CONTACTOR MOUNTING PLATE

1. CAB HEATER 7. FUSE HOLDER AND FUSE

2. CAPSCREWS 8. CONTACTOR
3. WASHER 9. BOOT
4. HEATER CONTROL 10. NUT
5. SCREW 11. PLATE WELDMENT
6. WIRE HARNESS
Figure 26. Cab Heater Electrical Components For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)
With Outdoor Protection/Wash-down Package

38
0100 YRM 1446
NOTE: Perform Step 13 only if heater fan motor is in-
operative prior to removing from lift truck.
13. Remove 25 Amp fuse from fuse holder and in-
spect for broken element. Replace as necessary.
See Figure 24.
See Figure 24 for lift truck models
• ERP15-20VT (G807) manufactured before
November, 2014
• ERP030-040VT (G807)
• ERP16-20VF (ERP30-40VF) (A955)
• ERC22-35VG (ERC045-070VG) (A968)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
• ERP13VC, ERP15VC (B888)
• ERP22-35VL (ERP045-070VL) without Out-
door Protection/Wash-down package
See Figure 25 for lift truck models
• ERP15-20VT (G807) manufactured after
November, 2014
See Figure 26 for lift truck models ERP22-35VL
(ERP045-070VL) (A976), equipped with Outdoor
Protection/Wash-down package.
Clean
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
1. Using compressed air, blow dirt and debris from
cab heater, heater control, air filters and all other
components as necessary.
2. Using a lint free cloth, wipe down components as
needed.
Inspect
1. Inspect components for damage and cracks. Re-
place as needed.
2. Inspect air filters after cleaning, replace as neces-
sary.
Cab Heater
3. Inspect wiring harness for damage and exposed
wires. Replace as necessary.
Install
NOTE: Perform Step 1 only if Step 13 in Remove
section was performed.
1. Install new 25 Amp fuse into fuse holder.
See Figure 24 for lift truck models
• ERP15-20VT (G807) manufactured before
November, 2014
• ERP030-040VT (G807)
• ERP16-20VF (ERP30-40VF) (A955)
• ERC22-35VG (ERC045-070VG) (A968)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
• ERP13VC, ERP15VC (B888)
• ERP22-35VL (ERP045-070VL) without Out-
door Protection/Wash-down package
See Figure 25 for lift truck models
• ERP15-20VT (G807) manufactured after
November, 2014
See Figure 26 for lift truck models ERP22-35VL
(ERP045-070VL) (A976), equipped with Outdoor
Protection/Wash-down package.
2. Install heater wiring harness on lift truck.
3. Connect wiring harness to contactor.
See Figure 24 for lift truck models
• ERP15-20VT (G807) manufactured before
November, 2014
• ERP030-040VT (G807)
• ERP16-20VF (ERP30-40VF) (A955)
• ERC22-35VG (ERC045-070VG) (A968)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
• ERP13VC, ERP15VC (B888)
• ERP22-35VL (ERP045-070VL) without Out-
door Protection/Wash-down package
See Figure 25 for lift truck models
• ERP15-20VT (G807) manufactured after
November, 2014
39
Cab Heater
See Figure 26 for lift truck models ERP22-35VL
(ERP045-070VL) (A976), equipped with Outdoor
Protection/Wash-down package.
NOTE: Step 4 does not apply to lift truck models
ERP15-20VT (G807) manufactured after November,
2014. For these models, go to Step 5.
4. Install two capscrews, two washers and two nuts
to contactor and plate located on hydraulic tank.
See Figure 24 for lift truck models
• ERP15-20VT (G807) manufactured before
November, 2014
• ERP030-040VT (G807)
• ERP16-20VF (ERP30-40VF) (A955)
• ERC22-35VG (ERC045-070VG) (A968)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
• ERP13VC, ERP15VC (B888)
• ERP22-35VL (ERP045-070VL) without Out-
door Protection/Wash-down package
See Figure 26 for lift truck models ERP22-35VL
(ERP045-070VL) (A976), equipped with Outdoor
Protection/Wash-down package.
5. For lift truck models ERP15-20VT (G807) manu-
factured after November, 2014, install contactor to
contactor mounting plate in counterweight cavity
using two capscrews, two washers, and two nuts.
See Figure 25.
NOTE: Step 6 does not apply to lift truck models
ERP15-20VT (G807) manufactured after November,
2014. For these models, go to Step 7.
6. Install two capscrews, two washers and two nuts
to wire harness and plate located on hydraulic
tank. See Figure 24.
40
0100 YRM 1446
See Figure 26 for lift truck models ERP22-35VL
(ERP045-070VL) (A976), equipped with Outdoor
Protection/Wash-down package.
7. For lift truck models ERP15-20VT (G807) manu-
factured after November, 2014, install contactor
and contactor mounting plate to plate weldment
located on counterweight using remove two
screws, two washers, and two nuts. See Fig-
ure 25.
8. Connect wiring harness on heater control. See
Figure 23.
9. Using four screws, install heater control on door
assembly. See Figure 23.
10. Install two air filters on cab heater. See Figure 23.
11. Using four screws and four washers, install cab
heater on door assembly. See Figure 23.
12. Connect wiring harness on cab heater. See Fig-
ure 23.
13. Using two screws, install connector cover on cab
heater. See Figure 23.
Troubleshooting
NOTE: If a malfunction disappears, heater will return
to normal operation.
NOTE: For Error Codes 3 to 9; After five repeated er-
rors of same kind, heater will turn off automatically
and return to Standby Mode.
NOTE: For repair procedures, as directed by Error
Code E0 through E9, refer to Figure 27 and Table 1
through Table 7.
0100 YRM 1446 Cab Heater

Error Code Error Measure

E0 External keyswitch off 1. Check that the keyswitch is switched
on.
2. Check that there is voltage to the key-
switch.
E1 Thermostat Sensor Error 1. Check the Printed Circuit Board (PCB)
connector.
2. Inspect the sensor and sensor wiring for
damage.
3. Replace the sensor.
E2 Overheat Protection Sensor Error See Error Code E1.
E3 Overheat Protection Activated 1. Inspect heater outlets for debris or ob-
struction of air flow.
2. Clean the inlet air filter.
3. Inspect heater inlet for debris or ob-
struction of air flow.
E4 Max Temperature in the Cabin Achieved Normal operating cabin temperature is
35°C (95°F). The heater will automatically turn
off and back on again at a lower temperature.
Inspect all air outlet louver's for proper direc-
tionality. Ensure all louver's are directing warm
air away from heater inlet.
E5, E6 Fan Error; Current Consumption too high The fan does not rotate smoothly or has stop-
ped. Replace the fan.
E7 Fan Error; Current Consumption too low Does the fan rotate? If no:
1. Check the fan in-line fuse.
2. Check the fan connections.
3. Check that there is voltage between the
PCB and fan.
4. Check that the feed through capacitors
are conducting.
5. Replace the fan.
If yes:
1. Clean the inlet filter.
2. Check that there are no obstacles in the
air inlet and air outlet.
E8 Voltage Too Low 1. Disconnect the power to the Heater for
a minimum of seven seconds; connect
again and test.
2. Battery voltage too low; charge lift truck
battery.
E9 Voltage too High Disconnect the power to the heater for a mini-
mum of seven seconds; connect again and
test.

41
Cab Heater 0100 YRM 1446

1. HEATER ELEMENT 11. IN LINE FUSE

2. FAN 12. FUSE HOLDER
3. EMC FILTER 13. CONTROL PANEL CONTACT
4. CONTROL BOARD 14. C1 CONNECTOR
5. THERMOSTAT SENSOR 15. C2 CONNECTOR
6. OVERHEAT SENSOR 16. C3 CONNECTOR
7. CONTROL PANEL 17. C4 CONNECTOR
8. WIRE 18. C5 CONNECTOR
9. EMC FILTER 19. C6 CONNECTOR
10. EMC FILTER 20. C7 CONNECTOR

Figure 27. Cab Heater Wiring Schematic

42
0100 YRM 1446 Cab Heater

Table 1. Connector C1 Table 5. Connector C5

Pin # Connector Function Pin # Connector Function

1 Driver Low Power 1 +12V
2 Driver Full Power 2 RS485B
3 Incoming Ground (-) 3 RS485A
4 Incoming Ground (-) 4 Ground (-)
5 Incoming Power (+)
Table 6. Connector C6
Table 2. Connector C2 Pin # Connector Function
Pin # Connector Function 1 Fan -
1 + 12 V 2 Fan +
2 + From Start Key
Table 7. Connector C7
3 Control Output for Defroster
Pin # Connector Function
4 Ground (-)
1-6 Programming Connector
Table 3. Connector C3

Pin # Connector Function

1 Overheat Sensor (+5V)
2 Overheat Sensor (Sense)

Table 4. Connector C4

Pin # Connector Function

1 Thermostat Sensor (+5V)
2 Thermostat Sensor (Sense)
3 Ground (-) Not Connected

43
Weather Panel Replacement
Weather Panel Replacement for Lift Truck Model ERC22-35VG
(ERC045-070VG) (A968)
REMOVE
WARNING
All windows installed in the cab are made of
safety glass. All replacement windows must be
made of the correct material and must be made
the correct thickness. Failure to have the correct
material or thickness may cause the glass to
break easily when struck and may cause personal
injury.
NOTE: Before replacing roof or front screen panel,
remove all broken glass bits. Verify replacement glass
is dry, clean, and free of grease.
Roof Panels
1. Remove nuts, washers, and "S" brackets from din
bolts. See Figure 28.
2. Remove nuts, capscrews, washers, and roof
mounting brackets from overhead guard canopy
and roof panel. See Figure 28.
3. Remove nuts, capscrews, washers, and "U"
brackets from panel plates and overhead guard.
See Figure 28.
NOTE: The rear roof panel contains an access panel
for the opening in the overhead guard, the access
panel may be removed if necessary. Perform Step 4
through Step 6 to remove access panel.
4. Remove nuts, capscrews, and washers from
hinges and plates. See Figure 29.
5. Remove access panel from rear roof panel. See
Figure 29.
6. Remove nuts, washers, capscrews, and hinges
from rear roof panel. See Figure 29.
Front Screen Panel
1. Remove nuts capscrews, washers, and front
screen upper bracket from overhead guard can-
opy and front screen panel. See Figure 30.
44
0100 YRM 1446
2. Remove front screen panel from front screen
lower brackets. See Figure 30.
3. Remove front screen upper seals from overhead
guard. See Figure 30.
INSTALL
Front Screen Panel
1. Install front screen upper seals on overhead
guard. See Figure 30.
2. Install front screen upper brackets. See Figure 30.
3. Install front screen panel into front screen lower
brackets. See Figure 30.
4. Install front screen upper brackets, washers, cap-
screws, and nuts onto front screen panel and
overhead guard canopy. See Figure 30.
Roof Panels
NOTE: Perform Step 1 and Step 2 if access panel
was removed.
1. Install hinges, washers, capscrews, and nuts onto
rear roof panel. See Figure 29.
2. Install access panel, washers, capscrews, and
nuts onto hinges and plates. See Figure 29.
3. Install "U" brackets, washers, capscrews, and
nuts on overhead guard and panel plates. See
Figure 28.
4. Install roof mounting brackets, washers, cap-
screws, and nuts on roof panel and overhead
guard canopy. See Figure 28.
5. Install "S" brackets, washers, and nuts onto din
bolts. See Figure 28.
0100 YRM 1446 Weather Panel Replacement

Figure 28. Roof Panels for Lift Truck ERC22-35VG (ERC045-070VG) (A968)

45
Weather Panel Replacement 0100 YRM 1446

Legend for Figure 28

A. BOTTOM VIEW B. FRONT VIEW

1. ROOF PANEL 7. "S" BRACKET
2. OVERHEAD GUARD CANOPY 8. "U" BRACKET
3. NUT 9. OVERHEAD GUARD
4. WASHER 10. PANEL PLATES
5. ROOF MOUNTING BRACKET 11. DIN BOLTS
6. CAPSCREW

1. REAR ROOF PANEL 5. CAPSCREW

2. ACCESS PANEL 6. WASHER
3. PLATE 7. NUT
4. HINGE

Figure 29. Rear Roof Panels for Lift Truck ERC22-35VG (ERC045-070VG) (A968)

46
0100 YRM 1446 Weather Panel Replacement

1. FRONT SCREEN UPPER BRACKET 6. FRONT SCREEN PANEL

2. OVERHEAD GUARD CANOPY 7. FRONT SCREEN LOWER BRACKET
3. NUT 8. FRONT SCREEN UPPER SEAL
4. CAPSCREW 9. OVERHEAD GUARD
5. WASHER

Figure 30. Front Screen Panel for Lift Truck ERC22-35VG (ERC045-070VG) (A968)

47
 NOTES

48
0100 YRM 1446 9/14 (8/13)(11/12)(3/12)(8/11)(5/11)