Cooper Corporation Pvt. Ltd.

Who Are We?

• The only Indian, family-owned and
run engine manufacturing company
• competing successfully in the
domain of mighty multinationals
• Built India’s first diesel engine in
1922
• component manufacturing activity
started in 1960
• exporting an impressive 2.6 million
engine liners that go into cars in
Europe and America every month
What we do?
Backed by engineering excellence, relentless innovation and
commitment to quality, Cooper Corporation boasts of:
• 24 variants of engines from 8 hp to 1000 hp.
• newer Cooper engine models are BS6 compliant and eco-
friendly
• garnered numerous prestigious accolades from both
customers and competition

5
Our Infrastructure
 Land - 260682 sq. m.

Built-up Area -74550 sq. m.

No. of Factories - 12

Employees - 2933

Workmen - 3000

7
 Locations of units in Industrial area at Satara
1. Nariman House (M60-1) Area - 7,835
Sq.mtr 5. Centrifugal & Furan sand Foundry for
Block, Head, Fly. Hsg.etc. (L-3 )
2. Engine & Genset Division Area - 12,000 Sq.mtr
(M60-1) 4. Machining Plant for
Area - 51,576Sq.mtr. Liner (N-17)
Area- 2,282 Sq.mtr

6. Machining plant for Liners and Cylinder

Head, Valve seat Insert, APR (K-11)
Area - 16,203 Sq.mtr
3 EOU– Centrifugal Foundry
& machining Plant (M 60)
Area- 19,696Sq.mtr
7. Centrifugal Foundry &
Machining plant – Liners (K-
10)
Area- 44,095 Sq.mtr

10. Service Center & Spare

part Warehouse for Engine
& Genset (E-1) 11. Crankshaft finish
Area-41,495sq.mtr machining plant (Satara
City)
Area - 5,600 Sq.mtr

9. Machining Plant for Liners (J- 8. Machining plant for Large Marine Liners,
1) Aluminum Foundry, (J-2)
Area- 40,040 Sq.mtr Area- 19,860 Sq.mtr
Highlights
 Domestic Indian & Export
business is well balanced -
60% of turnover comes
Experienced and Foundry & machining
Reinvestment of Capital to Support from Technical from export business to For project support
dedicated team of tooling is made,
Support 61 % Growth in consultants based in India, USA, UK, Germany, including formal APQP per
Workmen, Engineers and maintained and calibrated
last four years. England & Germany. Finland, Japan, Austria, AIAG standards.
Technicians. in-house.
Spain , Italy, Sweden,
Netherlands, China,
Taiwan , etc
 For project support Foundry & machining Critical inspection gauges
including formal APQP per tooling is made, are manufactured and
AIAG standards. maintained and calibrated calibrated by outside
in-house. qualified manufacturers.

R & D Center –
Units certified with ISO • Component Design
9001:2008 , ISO:TS Largest & highly paid • Process / Tooling Improvement
16949:2009 , ISO employer in town. • Material Development
14001:2004. • Production process equipment
development
Cooper Offerings

Generators
Engines

Engine
components

Cooper Corporation Pvt, Ltd., 12

Our Presence Worldwide
Our Growth Over Years
200.00
Sales in Million $ 184.62
180.00

160.00 153.85

140.00
123.08
120.00
95.00 98.00 98.00
100.00

80.00 76.23
63.00
54.44 58.52
60.00

40.00 34.78

20.00

0.00
2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020
Quality Certificates
ISO:TS16949:2009 ISO:TS16949:2009 ISO:TS16949:2009

Unit: L3 Unit: K11 Unit: M60

ISO:TS16949:2009 ISO9001:2008 14001:2004

Unit: J1/J2 Unit: K10 Unit: M60

Lloyd's Certified ABS Certified

Unit: L3 & M60 Unit: L3 & M60

Appreciation & Awards
Milestones
Sector wise Sales
 3% 2%
13% 22%

14%

15% 31%

Locomotive Automotive Motorcycle Industrial & Genset Lawn & Garden Marine Other
Component Division and Portfolio
Product: Domestic Customer: Overseas Customer:

Cooper Grip Liner

in Cast Iron/
Bainitic Iron
Product: Domestic Customer: Overseas Customer:

Finish Machined
Cylinder Liners
Product: Present Customer:

Cylinder Head/Cylinder
Block/Bedplate/and
many other – in Cast Iron,
Ductile Iron, Compacted
Graphite Iron etc.
Product: Present Customer:

Crankshaft
Product: Present Customer:

Centrifugally cast Flywheel

with Ring gear
Product: Present Customer:

3
1) Centrifugally Cast Valve Seat Insert
2) Anti Polishing Ring / Scrapper Ring
3) Insert Crankcase in spiny lock design
 New Development
Product: Present Customer:

EMD Piston

EMD Liner

EMD Head
Diverse Domestic Customer Base
Diverse Overseas Customer Base
Production Facilities
 ▪ 22 – Inducto-therm induction furnaces
ranging from 500 to 2200 Kgs
▪ 18 –Six head carousel centrifugal casting
machines
▪ 2 – Eight head carousel centrifugal casting
machines
Casting ▪ 2 robots for handling for Eight head
centrifugal casting machine
▪ 10 – Single Centrifugal casting machine
▪ 8 Shot blasting machines
▪ 9 Stress Reliving Furnace
 ▪ 280-CNC turning lathes
▪ 12- Horizontal machining center
▪ 15- Vertical machining center
▪ 2-Horizontal boring machines
▪ 4-Vertical boring machines
▪ 9-Honing machines
▪ 6-CNC Grinding machine (Cylindrical & Center less)
Machining ▪ 50-Heavy duty turning lathe
▪ 6-Milling machines
▪ 7-Drilling machines
▪ 2 – 5 axis CNC machine
▪ 2 – VTL Machine
▪ 40 robots for machining line
▪ 4 Gantry cell for CNC turning machines
Production Facility
(State of the Art)
Centrifugal Casting Machines & Induction Furnaces
 Robotic Pick
and Place for
Casting
Manufacturing
 Robotic
Handling for
Imported 8
Head
carousal
casting
machine
Robot operated machining line
CNC Turning centers, CNC Grinder
for Crankshafts / Nagel Honing
Machine

Cooper Corporation Pvt, Ltd., 51

Inspection facility
CMM – Zeiss & Mitutoyo
Hardness Testing
Impact testing
Tensile Testing
Eddy Current testing,
Ultrasonic Testing
Auto Gauging System
Radioactive radiation detection
Profile Projector
Spectro Analyzer
Image analyzer
Millipore Analysis
Microscope
Leakage testing
Advanced Inspection Facility
CMM Machine Facility
Auto Gauging
Surface Finish
Testing
Auto Vision
Inspection
Auto Eddy
current
testing
 World’s best fully automated
high end aluminum die casting
machine’s to cater automotive
market
Gravity Die
Casting
High Pressure
Die Casting –
530 MT –
Buhler
Low Pressure
Die Casting
Customer Satisfaction Survey
Reports
 Tata Cummins

Cummins India Jaguar Land Rover

Aluminium Division
 Aluminium Division Capability

Casting Weight (Kg)

Process Machine Make Die Size (mm)

Min. Max.

HPDC Buhler 530 560 X 560 2.8 7

LPDC Susha 700 X 600 0.1 8

GDC CAT Engineering 1000 X 800 0.1 20

 Current Casting Production Capacity

Holding Melting Capacity at 140Kg/Hr Casting Production(Nos)

Process Furnace
Cycle Time
Capacity Shift Day Month (Sec) Shift Day Month

HPDC 500Kg 1120 3360 84000 90 300 900 22500

LPDC 500Kg 180 150 450 11250

1120 3360 84000
GDC 300Kg 300 90 270 6750
Engine & Genset Division
Cooper’s gensets powered with Cooper’s own engines and offer various advantages as
compared to competition; main advantages are lower life cycle cost and future emission
compliant.
Available in 5 to 200 KVA rating

⚫ Up to 30% lower fuel

consumption
⚫ 42% saving in maintenance cost
⚫ 10 times quieter
⚫ 30% small in size
⚫ 40% lighter in weight
⚫ Emission complying with US &
European norms
⚫ CPCB approved silent & super
silent options

Cooper Corporation Pvt, Ltd., 69

 Production
Facility 2
Cylinder Engine
Assembly Line

Cooper Corporation Pvt, Ltd., 70

 State of the art Engine Production facility
Power range from 5 HP to 320 HP.

Displacement from 1.2 L to 6.8 L.

1,2, 3, 4 and 6 Cylinder variants.

Designed to operate on Diesel & Gaseous Fuel (CNG/LPG).

Available in stationary power or motive configurations.

Used for applications such as Marine (power & proppelation), Construction Equipment vehicle, Industrial &
stationary, commercial vehicle (SCV/LCV/HCV)
Engines Manufactured at Cooper
3, 4, 6 Cylinder Engine Assembly Line
Customers base for Engine &
Gensets
Domestic Customers
Overseas Customers
New Products Development Program – 2018-20

Large Engine Small Engine

Programmes Programmes

500 kVA 750 kVA 1010 kVA 5 kVA 7.5 kVA

450 kW Engine 676 kW Engine 901 kW Engine 6.95 kW Engine 15.1 kW Engine
4 Cylinder inline 6 Cylinder Inline 8 Cylinder V Single Cylinder Twin Cylinder V
16.8 litres 25.3 Litres 33.7 Litres 0.428 Litres 0.856 Litres

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 Our Extensive Jammu

Sales and Service Ludhiana

Chandigarh
Dehradun

network Delhi, Ghaziabad Noida, Gurgaon

Jaipur Kanpur
Lucknow Guwahati
Udaipur Allahabad
Jodhpur Patna
Ahmedabad Varanasi

Rajkot Ranchi
Baroda Bhopal
Indore Jabalpur
Vapi Nagpur Kolkata

Pune Raipur
Mumbai Aurangabad
Satara Bhubaneswar
Kolhapur Hyderabad Vizag
Sangli

Goa Hubli Vijayawada

Mangalore 99 Established sales and service contact

Bangalore
Chennai point in India.
Kochi Pondicherry
Madurai
Coimbatore
Trivandrum
Corporate Office
Thank you

Cooper Corporation Pvt, Ltd., 82