Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Assessment, Durability, Monitoring and Retrofitting of Concrete Structures- B. H. Oh, et al. (eds)
ⓒ 2010 Korea Concrete Institute, Seoul, ISBN 978-89-5708-181-5
ABSTRACT: Deterioration of reinforced concrete structural members is an increasing problem in the con-
struction sector. The formation of corrosion products from steel reinforcing bars (rebars) leads to an increase
in volume and the possibility of cracking and spalling of the concrete as the tensile capacity of the concrete
matrix is exceeded. The ongoing work concerns a parametric study of cracking of cover concrete due to rein-
forcement corrosion. The basis of the simulations is a numerical fracture mechanical model for crack initia-
tion and propagation in concrete covers. The fracture mechanical model is based on the theory of the fictitious
crack, where the expansion of the corrosion products is modeled by the use of a fictitious thermal load. The
aim of the paper is to investigate the influence of the cover thickness and the ductility of the concrete on the
crack initiation and crack propagation due to reinforcement corrosion. The paper contributes to the under-
standing of cover cracking due to reinforcement corrosion with numerical investigations of the mechanical
parameters influencing the crack initiation and propagation.
governing equation
3 it (Equation
is seen that3)the
must be completed ⎦ (6)
0 1
⎢ ⎥
From Figure increase of vol- K (α c α s ) = ⎣
by appropriate boundary and initial conditions.
ume due to corrosion causes pressure in the steel- 1
,
⎜ g α − α ⎟h
⎛ ∞ ⎞
The relation
interfacebetween
and thisthe amount of beevaporable e ⎝ c c⎠ −
10
waterbyand
acted therelative
confining humidity
concrete.is called ‘‘adsorption
isotherm” if measured with increasing relativity The material parameters kcvg and ksvg and g1 can
humidity and ‘‘desorption isotherm” in the opposite be calibrated by fitting experimental data relevant to
2.3
case.Fracture mechanics
Neglecting of concrete
their difference (Xi et al. 1994), in free (evaporable) water content in concrete at
the following,
The ‘‘sorption
crack initiation andisotherm” will bein used
propagation with
a semi- various ages (Di Luzio & Cusatis 2009b).
referenceconcrete
infinite to both sorption
body has andbeen
desorption
modeled conditions.
in the Figure 5. Mesh for modeling the cracking of cover due to rein-
By the way,FE-program
commercial if the hysteresis
DIANA by of the
the usemoisture
of a forcement corrosion.
2.2 Temperature evolution
isotherm crack
discrete wouldformulation
be taken intobased
account, two fictitious
on the different
relation,
crack evaporable
model suggestedwaterbyvsHillerborg
relative humidity, must
et al. (1976). Note
Thethat,
boldat lines
earlyindicate
age, since
thethe chemical
position reactions
of the inter-
be used
The crossaccording
section oftothe
themodel
sign ofused
theisvariation
shown inofFig-the associated with cement hydration and SF reaction
face layer. It is seen from Figure 5, that the meshing
relativity
ure 4. humidity. The shape of the sorption aredenser
is exothermic, the temperature
at the interface fieldmeshing
layer. The is not uniform
for the
isotherm for HPC is influenced by many parameters, for non-adiabatic systems even if the environmental
reinforcement and the interface layer is shown in
especially those that influence extent and rate of the temperature is constant. Heat conduction can be
Figure 6:
chemical reactions and, in turn, determine pore described in concrete, at least for temperature not
structure and pore size distribution (water-to-cement exceeding 100°C (Bažant & Kaplan 1996), by
ratio, cement chemical composition, SF content, Fourier’s law, which reads
curing time and method, temperature, mix additives,
etc.). In the literature various formulations can be q = − λ ∇T (7)
found to describe the sorption isotherm of normal
concrete (Xi et al. 1994). However, in the present where q is the heat flux, T is the absolute
paper the semi-empirical expression proposed by temperature, and λ is the heat conductivity; in this
Norling4. Cross
Figure Mjornell
section(1997)
of modelisusedadopted because ofit
for determination
crack initiation and crack propagation. Figure 6. Meshing of reinforcement and interface layer.
a1 [mm-1]
structure19.2
27.5
and pore110size distribution
0.3
(water-
In order to investigate crack initiation and propa- ratio, cement chemical composition, SF
gation for different mechanical properties of con- a2 [mm-1] curing time
2.5 1.2 and method,
0.6 temperature,
- mix
crete the cohesive relationships for plain concrete b2 [-]
etc.).
0.5
In the literature various formulatio
and fibre reinforced concrete are investigated. found to0.67describe0.83the sorption
1
isotherm
For the modeling of the cohesive relationship, a
2
Gf [J/m ] concrete (Xi et al. 1994). However, in th
165 543 1685 4800
bi-linear model has been suggested. For plain con- lch [mm]
paper the
568
semi-empirical expression pro
crete the cohesive relationship does not vary signifi- Norling1870Mjornell5804(1997)16533 is adopted b
1 c
volume of concrete (water content w) be equal tob the concrete. Thus the presented ⎢
⎣ e model
divergence of the moisture flux J conservative simulation of the buildup of pressure
2,1
b ⎡ 10(g α ∞ − α )h ⎤
2.5
2,2
due to corrosion of reinforcement. 1 c c
b2,3
Due to limitationsK1 (α c , αin ⎢ e FE-modeling− 1software
s )⎢the
⎥
− ∂ 2 = ∇•J w
(2)
b2,4
the minimum thickness of ⎣ the consumed steel,
⎥
⎦ X(t)
∂
Bridging stress [MPa]
t
cf. Figure 1 is 2.5µm. Consequently the crack initia-
The water content w can be expressed as the sum where
tion the first
cannot term (gelforisotherm)
be simulated represents
small cover the
thicknesses
1.5
of the evaporable water we (capillary water, water physically
with the presentboundmodel.
(adsorbed) water and the second
vapor, and adsorbed water) and the non-evaporable term (capillary isotherm) represents the capillary
(chemically bound) water wn (Mills 1966,
1 water. This expression is valid only for low content
3.3 Results
of SF. from modeling
The coefficient G1 represents the amount of
Pantazopoulo & Mills 1995). It is reasonable to watermodeling
per unit volume held in the gelforpores at 100%
assume
0.5
that the evaporable water is a function of The has been conducted small crack
relative humidity, h, degree of hydration, αc, and relative humidity,
openings and it Thus
at the surface. can betheexpressed
thickness(Norling
of the
degree
0 of 0.05
silica 0.1
fume 0.15
reaction, , i.e. w0.3e=we(0.35
αs0.25 s)
h,αc,α0.4 Mjornell 1997)
corrosion as is varied between app. 5µm and
products
= age-dependent sorption/desorption
0 0.2
isotherm 21µm. Thus it is not possible to investigate the crack
= k csmall s
CMOD [mm]
(Norling Mjonelllaws1997). Under this initiation
G1 (α c , α s )for kcover thicknesses (10mm and
Figure 7. Cohesive for approaches b2,1-bassumption
2,4.
and
20mm). vg α ctoc +investigate
In order vg α s s the crack propagation (5)
by substituting Equation 1 into Equation 2 one
obtains
3
through the concrete cover the crack opening at the
a2,1 steel kcvg and1.5
wheresurface, ksvgmm are above
materialtheparameters. From
steel surface andthe
at
w ∂h
∂2.5 ∂w ∂w
a2,2 maximum amount of water per unit volume that can
the concrete surface have been calculated for all ge-
− e + ∇ • ( D ∇h ) = e α&c + e α&s + w&n (3) fill all pores
ometries and (both
cohesive capillary pores and gel pores), one
relationships.
a2,3
∂h ∂t h ∂α ∂α can calculate K1 as one obtains
2
c s a2,4
isotherm
1.5
(also called moisture capacity). The w − α s + α s −G ⎢ −e
c
40mm cover thickness for plain s
0.188 0.22
⎝ ⎠1⎥
⎢ concrete, approach
1
bK2,1(α, care
α )shown in Figures 9-10: ⎣
by appropriate
1 boundary and initial conditions. s =
1
,
⎜ g α − α ⎟h
⎛ ∞ ⎞
water
0.5 and relative humidity is called ‘‘adsorption At steel
isotherm” if measured with increasing relativity The material parameters kcvg and ksvg and g1 can
0.08 1.5mm above steel
reference
Figure to bothlaws
8. Cohesive sorption and desorption
for approaches a2,1-a2,4. conditions.
By the way, if the hysteresis of the moisture 0.05
2.2 Temperature evolution
Thus in
isotherm total be
would seven
takendifferent cohesive
into account, two relation-
different 0.04
ships are investigated. Note the difference
relation, evaporable water vs relative humidity, in themust
or- Note that, at early age, since the chemical reactions
dinate axis for Figures 7 and 8. According
be used according to the sign of the variation of the to Kazemi associated
0.03 with cement hydration and SF reaction
et al. (2007),
relativity the fracture
humidity. Theenergy
shapeis increased app. 11
of the sorption are0.02exothermic, the temperature field is not uniform
times
isotherm whenforsmall
HPC amounts
is influenced(0.5 by vol-%-1.5 vol-%) of
many parameters, for non-adiabatic systems even if the environmental
32mm steel fibres are added to plain concrete.
especially those that influence extent and rate of the temperature
0.01 is constant. Heat conduction can be
chemical reactions and, in turn, determine pore described in concrete, at least for temperature not
structure
3.2 and pore
Limitations forsize distribution
modeling approach (water-to-cement exceeding
0.004 0.006100°C
0
(Bažant
0.008 0.01 0.012 &0.014 Kaplan 1996),
0.016 0.018 by
0.02 0.022
ratio, cement chemical composition, SF content, Fourier’s law, which reads t [mm] cor
The
curingcracktimeinitiation
and method, and temperature,
crack propagation in rein-
mix additives, Figure 9. Results from modeling of crack initiation and propa-
forced concrete described in the
etc.). In the literature various formulations can bepresent paper is q = −in
λ ∇plain
T concrete, b2,1, for C=10mm.
modeled by the use of a fracture mechanical model,
gation
(7)
found to describe the sorption isotherm of normal
where
concrete a fictitious
(Xi et al.thermal
1994).load is applied
However, in to
thethepresent
rein-
forcement in order to simulate the
paper the semi-empirical expression proposed by expansive corro- where q is the heat flux, T is the absolute
sion products.
Norling This modeling
Mjornell (1997) isapproach adoptedhasbecause
also beenit temperature, and λ is the heat conductivity; in this
used by e.g. Molina et al. (1993).
Proceedings of FraMCoS-7, May 23-28, 2010
= − D (h,and
3.3.3 Analyzes ofJCMOD T )∇hcover thickness
0.08
At steel In order to evaluate the influence of the ductility of
0.07 1.5mm above steel
At concrete surface
the cover concrete on Thetheproportionality
crack initiation coefficient
and propa- D(h,T)
gation, the crack moisture
opening atpermeability
the concreteand it is and
surface a nonlinea
0.06
of the
at the concrete-steel relativehave
interface humidity and temperature
been hplotted for
& Najjar 1972). The moisture mass balanc
various cover thicknesses and various material pa-
Crack opening [mm]
0.05
that13-14.
rameters in Figures the variation in time of the water mas
volume of concrete (water content w) be eq
0.04
− ∂ = ∇•
At steel b2,1 C=20
w mm
J
0.01 0.06
∂
At concrete surface
t b2,1 C=20 mm
gation in plain concrete, b2,1, for C=40mm. vapor, and adsorbed water) and the non-e
0.03
(chemically bound) water wn (Mil
3.3.2 Influence of cohesive relationship on cracking Pantazopoulo & Mills 1995). It is reas
assume that the evaporable water is a fu
0.02
In order to illustrate the influence of the cohesive re-
lationship on the cracking of the cover layer, the 0.01 relative humidity, h, degree of hydration
displacements at different locations for the cohesive degree of silica fume reaction, αs, i.e. we=w
0.004 0.006 0.008= 0.01age-dependent
0.012 0.014 0.016 sorption/desorption
0
relationships for plain concrete, b2,1, and the most 0.018 0.02 0.022
0.05
At concrete surface a2,4 where ∂we/∂h is the slope of the sorption/
Crack opening [mm]
0.05
The cohesive relationships in the pre-
sent paper are especially those that
two influence
different extent
ap- and
At concrete surface a2,4
modeled from
proaches cf. Section 3.1. Thus the difference be- determ
chemical reactions and, in turn,
0.04
0.03
tween the two structure approaches and poreis size distribution
investigated by (water-
0.02 analyzing the crack ratio, cementat the
opening chemical
concrete composition,
surface SF
for cover thicknesses curing10mm
time andand 40mm.
method,The temperature,
results mix
0.01
are shown in Figures etc.).15-16:
In the literature various formulatio
0 found to describe the sorption isotherm
0.004 0.006 0.008 0.01 0.012 0.014
tcor [mm]
0.016 0.018 0.02 0.022
concrete (Xi et al. 1994). However, in th
Figure 12. Results from modeling of crack initiation and propa- paper the semi-empirical expression pro
gation in plain concrete and FRC for C=40mm. Norling Mjornell (1997) is adopted b
that the variation in time of the water mass per unit creased For the values ⎥ of tcor
2,2
⎢
10(g α − α c )h propaga-
1
a
volume of concrete (water content w) be equal to the simulated in the present ⎢⎣context, e 1thec crack ⎥
2,3
0.05 a ⎦ (4)
divergence of the moisture flux J
2,4
tion for C=40mm is stable inside the concrete cover
⎡ 10(g α ∞ − α )h ⎤
and propagates until it reaches the concrete
1 c c surface.
This is not theKcase
(α , α ) e
s ⎢C=10mm where− the
0.04 ⎢ 1⎥
c for ⎥ crack
− ∂0.03= ∇ • J (2)
1
w
∂ t
propagates to the surface ⎣for very small values ⎦ of tcor
(< 5µm).
0.02
The water content w can be expressed as the sum where the first
Regarding thetermeffect(gelof the isotherm)
mechanical represents
properties the
of 0.01
the evaporable water we (capillary water,0.02 water physically
of the concrete bound on (adsorbed) water andandthepropaga-
the crack initiation second
vapor, and adsorbed water)
0.004 0.006 0.008
and the non-evaporable
0.01 0.012 0.014 0.016 0.018 0.022 term it(capillary
tion, is seen from isotherm)
Figure 11 represents
that the crack the capillary
opening
at the steel-concrete interface is regardless of content
water. This expression is valid only for low
t [mm]
(chemically bound) at concrete
water surface
wn for (Mills
cor
1966, the co-
Figure 15. Crack opening
Pantazopoulo & Mills 1995). It is
C=10mm
reasonable
and
to of SF. relationship
hesive The coefficient G1 represents
for materials with thethe amount
same ten- of
various approaches for the cohesive relationship.
assume that the evaporable water is a function of waterstrength.
sile per unitConsidering
volume heldthe in the
crack gelopening
pores at at100% the
relative
0.08 humidity, h, degree of hydration, αc, and relative of
surface humidity,
the concrete,and it whichcan be isexpressed
a governing (Norlingpa-
degree of silica
b
fume reaction, αs, i.e. we=we(h,αc,αs)
2,1
Mjornell 1997) as
rameter when discussing cracking of concrete, it is
= 0.07age-dependent
b
sorption/desorption isotherm
2,2 seen from Figure 11, that the crack opening is de-
(Norling Mjonell
b
1997). Under this assumption and
2,3 creased
G1 (α c , α app. c for sthe same tcor comparing plain
28%
)= k α c + k α s (5)
0.06
by substituting b
Equation 1 into Equation 2 one
2,4 concrete swith vgfibre
c reinforced
vg s concrete for C=10mm.
obtains a Moreover, it is seen that in order to reach the same
Crack opening [mm]
0.05 2,2
a 2,3 crack kcvg and at
whereopening ksvgtheareconcrete
materialsurface,
parameters. From the
the thickness
∂w ∂h
a2,4
maximum amount of water per unit volume by
of corrosion products has to be increased thatapp.
can
e + ∇ • ( D ∇h) = ∂we ∂w
0.04
−
h α&c + e α&s + w&n (3) fill all pores (both capillary pores and gel pores),rein-
33% when comparing plain concrete with fibre one
∂h ∂t
0.03
∂α ∂α can calculate
forced K1 asThe
concrete. one obtains
thickness of the corrosion
c s products can be linked to time from numerical mod-
0.02
eling concerning evolution of ⎡a corrosion cell,
⎞ ⎤ e.g.
where ∂we/∂h is the slope of the sorption/desorption the modelw proposed by Michel ⎢
et
10 ⎜ g α − α ⎟h ⎥
⎛
al.
∞
c c
(2009) and
isotherm
0.01
(also called moisture capacity). The Equations 2-3.
− 0.188 α s + α s −G ⎢ −e
c 0.22
s 1
⎝1 ⎠
⎥
e
cor
⎝ 1
−
the cover thickness is increased to e.g. 40mm, cf.
1