Nama : Arlisa Aulia Wat

Kelas : K3 6-A
Nrp : 0516040021

ANALISIS RISIKO KEBOCORAN PADA SULFUR FURNACE PABRIK ASAM SULFAT

DI PERUSAHAAN PENGHASIL PUPUK

SO2 is a toxic gas that has heavier density than air. SO2 is produced from sulfur furnace of
sulfuric acid plant in fertilizer company which it has risk of gas leakage moreover SO2 is one
kind of corrosive material. The purpose of this research are to identify hazards in sulfur furnace,
to determine the gas leak scenario, calculate the risk of gas leakage and giving prevention and
mitigation measures for leakage. This research uses HAZOP method to identify hazards in sulfur
furnace. Scenario determination according to QRA. The probability value of consequences could
be obtained from probit analysis then multiply it with frequency of occurrence based on OGP to
determine the value of SO 2 leakage risk. Then prevention and mitigation actions determined by
root cause analysis of SO 2 leakage in the sulfur furnace from FTA method. The result of this
research shows based on review HAZOP, SO2 leakage is one of the consequence that has high
risk. Scenario based on realistic case with diameter leakage hole of 180mm and 170mm on
connection between pipe and sulfur furnace. The highest risk due to gas leakage is the
consequence of toxic dipersion with hole 180mm and risk value 1,60x10-7 per year included in
accepted category based on ALARP. Researcher provide recommendations such as coating to
prevent corrosion, inspection, preventive maintenance and install gas detection.
Nama : Arlisa Aulia Wat
Kelas : K3 6-A
Nrp : 0516040021
ANALISIS RISIKO KEBOCORAN PADA SULFUR FURNACE PABRIK ASAM SULFAT
DI PERUSAHAAN PENGHASIL PUPUK

Abstrak Paraphrase
SO2 is a toxic gas that has heavier density SO2 is a toxic gas with a heavier density tha
than air. n air.

SO2 is produced from sulfur furnace of SO2 is produced from the sulfur furnace of t
sulfuric acid plant in fertilizer company he sulfuric acid plant in the fertilizer compa
which it has risk of gas leakage moreover ny, which is also at risk of gas leakage, and S
SO2 is one kind of corrosive material. O2 is one kind of corrosive material.

The purpose of this research are to identify The purpose of this research is to identify ha
hazards in sulfur furnace, to determine the zards in sulfur furnace, determine the scena
gas leak scenario, calculate the risk of gas rio of gas leakage, calculate the risk of gas le
leakage and giving prevention and akage, and provide leakage prevention and
mitigation measures for leakage. mitigation measures.

This research uses HAZOP method to This research is using the HAZOP method t
identify hazards in sulfur furnace. o identify hazards in sulfur furnace. Determi
Scenario determination according to nation of scenarios according to QRA.
QRA.

The probability value of consequences The probability value of the consequences co

could be obtained from probit analysis uld be obtained from probit analysis, then m
then multiply it with frequency of ultiply it with occurrence frequency based o
occurrence based on OGP to determine n OGP to determine the value of the risk of l
the value of SO 2 leakage risk. eakage of SO 2.

Then prevention and mitigation actions Then prevention and mitigation actions dete
determined by root cause analysis of SO 2 rmined by the FTA method's root cause anal
leakage in the sulfur furnace from FTA ysis of SO 2 leakage in the sulfur furnace.
method.

The result of this research shows based on The result of this research shows that SO2 le
review HAZOP, SO2 leakage is one of the akage is one of the high - risk consequences
Nama : Arlisa Aulia Wat
Kelas : K3 6-A
Nrp : 0516040021
consequence that has high risk. Scenario based on HAZOP review. Scenario based on
based on realistic case with diameter a realistic case with 180 mm and 170 mm dia
leakage hole of 180mm and 170mm on meter leakage hole on connection between pi
connection between pipe and sulfur pe and sulfur furnace.
furnace.

The highest risk due to gas leakage is the
consequence of toxic dipersion with hole
180mm and risk value 1,60x10-7 per year
included in accepted category based on
ALARP.
The highest risk due to gas leakage is the res
ult of toxic dipersion with hole 180 mm and
risk value 1,60x10 - 7 per year included in th
e accepted category based on ALARP.

Researcher provide recommendations Researchers provide recommendations such

such as coating to prevent corrosion, as coating to prevent corrosion, inspection, p
inspection, preventive maintenance and reventive maintenance and installation of ga
install gas detection s detection.