VII INSULATOR STRINGS Guaranteed Technical Particular To be filled by the Bidder

1 No. of insulator discs

a) Single suspension 'I' 11
b) Double suspension 'II' 2x11
c) Single Tension 12
d) Double Tension 2x12
2 E.M. Strength - KN
a) Single suspension 120
b) Double suspension 2x120
c) Single Tension 120
d) Double Tension 2x120
3 Power frequency one minute withstand
voltage KV
(rms)
Dry/Wet
i) Suspension
1) Single
2) Double
ii) Tension
1) Single
2) Double
4 Power frequency flashover voltage KV (rms)
Dry/Wet
i) Suspension
1) Single
2) Double
ii) Tension
1) Single
2) Double
5 Impulse withstand voltage (dry) KV (peak)
Positive wave
i) Suspension
1) Single
2) Double
ii) Tension
1) Single
2) Double
Negative wave
i) Suspension
1) Single
2) Double
ii) Tension
1) Single
2) Double
6 Impulse flashover voltage (dry)
Positive wave - KV (peak)
i) Suspension
1) Single
2) Double
ii) Tension
 1) Single
2) Double
Negative wave - KV (peak)
i) Suspension
1) Single
2) Double
ii) Tension
1) Single
2) Double
7 Corona extinction voltage - KV (rms)
a) Dry/Wet - KV (rms)
i) Suspension
1) Single
2) Double
ii) Tension
1) Single
2) Double
8 Maximum RIV for complete string i.e. including
arcing horns, clamps etc. at 154 KV (rms)
(in
microvolt)
a) Single Suspension
b) Single Tension
9 Creepage distance of complete string
a) Single suspension
b) Double suspension
c) Single Tension
d) Double Tension
10 Detailed Dimensional drawing for insulator
strings
with tolerances attached for:
a) Single Suspension (I) YES/NO
b) Double Suspension (II) YES/NO
c) Single Tension YES/NO
d) Double Tension YES/NO
11 Weight (kg.)
a) Single Suspension (I)
b) Double Suspension (II)
c) Single Tension
d) Double Tension
12 Maximum percentage of line to earth voltage
across insulator discs of insulator string
for single (I), double(II) suspension and
double tension.
a) Ist insulator disc from line side
b) 2nd insulator disc from line side
c) 2nd last insulator disc from line side
d) Last insulator disc from line side.
13 Mechanical strength of complete insulator
string
alongwith hardware fittings.
 a) Single Suspension insulator strings (I)
b) Double Suspension insulator strings (II)
c) Single Tension insulator strings
d) Double Tension insulator strings
14 Whether end user certificate in support of
performance attached. (YES/NO)
15 Certification Mark (BIS/BS/Any National
Institution)
VIII HARDWARE FITTINGS
I. SUSPENSION CLAMP ASSEMBLY
1 Type Armour rod
2 Manufacturer's Name, address and country Guangzhou Xinyuan China
3 Suitable for (Conductor size) AAAC 500MCM Φ20.6mm
4 Governing standard IEC6924
5 Detailed dimensioned drawings of each Yes
component showing tole-rances, material
and the standard to which conforming
enclosed. YES/NO
6 Weight of suspension clamp (kg.)
a) Body 2.1
b) Supporting and clamping components 1.2
c) Total 3.3
7 Galvanization and standard to which
conforming.
a) Spring washers ASTM A-153
b) Other Ferrous Parts ASTM A-153
c) Weight – Zinc g/sqmm 610/480
d) Number of one-minute dips 50
e) Quality of zinc and standard to which
conforming
8 Minimum failing load (No deformation) (kg.) & 90KN
(KN)
9 Slip strength at recommended tightening torque 15KN
(KN)
10 Whether clamp torque Vs slip curve enclosed Yes
YES/NO
11 Magnetic power loss at:
a) 500 amps Watts
12 Whether a graph showing relation between YES
power losses in watts against current in
amperes is
enclosed YES/NO
13 Formed armour rod set
a) Type Armor rod
b) Manufacturer's name, address and country Guangzhou Xinyuan China
c) Suitable for (Conductor size) AAAC 500MCM Φ20.6mm
d) No. of rods per set (No.) 14
e) Direction of lay Left
f) Overall length after fitting on conductor (mm) 2000
g) Actual length of each rod along its helix (mm) 4200
h) Diameter of each rod (mm) 6.3
i) Tolerance in
 i) Diameter of each rod (+/- mm) 0.3
ii) Length of each rod (+/- mm) 40
iii) Difference of length between the longest 10
and
shortest rod in a set (+/- mm)
j) Type of aluminium alloy used for manufacture
of Formed armour rod set and standard to
which
conforming
k) UTS of each rod (kg/mm2 )
14 Elastomer for AGS clamps
a) Supplier
b) Type
c) Moulded on insert YES/NO
d) Shore hardness
e) Temp. range for which designed (deg.C)
15 Particulars of insert
a) Type of aluminium alloy used for
manufacturing of insert and standard to
which conforming.
b) Manufacturing process
16 Packing details (No. of suspension
clamp/formed armour rod set/elastomer
etc. per package and gross weight of each
package)
17 Whether end user certificate in support of
performance enclosed YES/NO
18 Certification mark (BIS/BS/Any National
Institution).
II. TENSION CLAMP ASSEMBLY
1 Type Compression
2 Manufacturer's name address and country Guangzhou Xinyuan China
3 Suitable for (conductor size) AAAC 500MCM Φ20.6mm
4 Governing standard IEC6924
5 Detailed dimensioned drawings of each Yes
component showing tolerances, material
and standard to which conforming
enclosed YES/NO
6 Materials composition and standard to which
conforming.
a) Outer Sleeve Al alloy
b) Inner sleeve Steel
7 Slip strength (KN) 68.6KN
8 Minimum failing load (KN) (No deformation) 65KN
9 Shape of cross section
a) Before compression (mm)
i) Aluminium alloy Round
b) After compression
i) Aluminium alloy hexagon
10 Dimensions of sleeve (mm)
a) Before compression (mm)
i) Aluminium alloy sleeve 36
b) After compression (mm)
 i) Aluminium alloy sleeve 31.2
11 Length of sleeve
a) Before compression (mm)
i) Aluminium alloy sleeve 400
b) After compression (mm)
i) Aluminium alloy sleeve 460
12 Galvanisation
a) Process
b) Weight of zinc (g/sq.m) 610
c) No. of dips
i) 1 minute
ii) 1/2 minute
d) Quality of zinc and standard to which ASTM A-153
conforming.
13 Whether compression and non-compression yes
(YES/NO) zones marked on the sleeves
14 Electrical resistance of tension clamp as a % of
equivalent length of conductor.
15 Details of dies and hydraulic compressor
required for compressing sleeves of
tension clamp.
16 Packing details (Nos. of tension clamp assembly
per
package and gross weight)
17 Whether end user certificate in support of
YES/NO performance enclosed
18 Certification mark (BIS/BS/Any National
Institution)
III. OTHER HARDWARE FITTINGS
1 Manufacturer's name, address and country.
2 Material, composition, mechanical strength and
standard to which conforming.
a) Anchor shackle Steel
b) Chain link Steel
c) Yoke plate Steel
d) Arcing horn Steel
e) Split pin Steel
f) Socket clevis Steel
g) Ball clevis Steel
h) Clevis-Clevis Steel
i) Clevis eye Steel
j) Ball hook Steel
k) Socket eye horn holder type Steel
l) Ball eye Steel
m) Twisted shackle Steel
3 Galvanisation and Standard to which
conforming.
a) Spring washers ASTM A-153
b) Other ferrous parts ASTM A-153
c) Weight of zinc g/sq.m 610
d) No. of one minute dips
e) No. of 1/2 minute dips.
4 Quality of zinc and standard to which
conforming.
5 Detailed dimensioned drawing of each fitting Yes
showing tolerances, weight,strength etc.
enclosed
(YES/NO)
6 Whether components are interchangeable. Yes
(YES/NO)
7 Packing details of each fitting per package and Wood boxes
gross weight
8 Whether end user certificate in support of yes
performance enclosed YES/NO
9 Certification mark (BIS/BS/Any National
institution.)