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Submitted by
Arth Patel (15ME070)
April-May 2019
Certificate
Guide:
Dr. Dattatraya Subhedar
Assistant Professor,
C. M. Dept. of Mechanical Engineering,
Faculty of Technology & Engineering,
Charotar University of Science & Technology,
Changa.
HOD:
Dr. Vijay Chaudhary
Associate Prof. & Head,
C. M. Dept. of Mechanical Engineering
Faculty of Technology & Engineering,
Charotar University of Science & Technology,
Changa.
Project Approval Sheet
The Project on
“DESIGN AND FABRICATION OF A FIXED-WING UAV”
Submitted By:
Arth Patel (15ME070)
8th Semester
B. Tech (Mechanical Engineering)
Date: Place:
Acknowledgement
i
ABSTRACT
ii
INDEX
LIST OF FIGURES
LIST OF SYMBOLS
1. Introduction
1.1 Control Surfaces
1.2 Lift and Drag
1.3 Types of Aerofoils
1.4 Electronics
1.5 Stability
2. Aerofoil and Wing-form Selection
2.1 Aerofoil Selection
2.2 Wing-form Selection
3. Design procedure
3.1 Wind tunnel test
3.2 Design specifications
3.3 Thrust and Power requirements
3.4 Stability and Trim analysis
4. Prototype
4.1 Elementary Dimensions
4.2 Selection of electronics
4.3 Model Stability
REFERENCES
iii
LIST OF FIGURES
iv
LIST OF SYMBOLS
CL - Coefficient of lift
CD - Coefficient of drag
α - Angle of attack
V - Local flow velocity
ρ - Density of the fluid (air)
Cr - Root chord
Ct - Tip chord
b - Span of the wing
Ċ - Mean Aerodynamic chord
λ - Taper ratio of the wing
Yc - Lateral position of Ċ
AC - Aerodynamic Center
XAC - Longitudinal poisiton of Aerodynamic Centre
S - Wing bottom Sweep
v
INTRODUCTION
An aircraft is a machine that flies by pushing down on the air beneath it
causing a net upward force according to Newton’s second law of motion.
It counters the force of gravity by using this upward force known as lift.
1. 1 Control Surfaces
An aircraft has three independent degrees of freedom that are about
three orthogonal axes as shown.
1
1) Ailerons: Ailerons are control surfaces located on the lifting wing
of an aircraft that control the roll of the aircraft about its longitudinal
axes. A raised aileron reduces lift on that wing and a lowered one
increases lift, this lift difference causes the aircraft to roll towards the
wing with the raised aileron.
2) Elevator: Elevators are control surfaces that are located at or near
the tail of the aircraft and that control the pitching of the aircraft
using the same principle of deflection of air.
A simple UAV can be built using just two, elevons (control surfaces that
work as both elevators and ailerons), as has been done for this project.
2
1.2 Lift & Drag
As air flows past an aerofoil (wing), it imparts aerodynamic forces on the
wing due to the change in its momentum. The resultant of all of these
forces produces two net effects on the entire wing, a force that tends to
drag the wing into the direction of the flow, and a force that tends to
displace the wing perpendicular to the flow.
The component of the force perpendicular to the flow is known as Lift.
And the component parallel to the flow is known as Drag.
For the design of UAVs and aircrafts, these two forces are of utmost
importance to quantify the design parameters. In most cases, drag is
undesirable and must be reduced to a minimum as it does nothing but
burn off energy and slow the aircraft down. Lift on the other hand is the
useful force that holds the aircraft in flight and must be maximized.
Lift and drag forces for aerofoils are dependent on a host of factors
including but not limited to the flow velocity, the local flow density,
3
incidence area, angle of incidence, fluid viscosity, aerofoil geometry and
orientation, etc.
It is not practically possible to take into account all of these factors and
thus lift and drag are characterized by two non-dimensional parameters
viz. Coefficient of lift (CL) and Coefficient of drag (CD), defined as follows:
Where,
ρ = fluid density
A = reference area (usually taken as the planform of the aerofoil)
V = local flow velocity
CL & CD help characterize the lifting abilities of different aerofoils and
compare the lifting characteristics of the same aerofoil under different
operating conditions. CL and CD are usually related to each other using a
parabolic equation called the drag polar. The drag polar is very important
relationship that describes optimum operating conditions such as
minimum power or thrust and maximum range or endurance. Further
sections of this report include a detailed analysis of the selected aerofoil
and the characterization of the drag polar.
4
1.3 Types of Aerofoils
5
1.4 Electronics
Modern UAVs, are electronically propelled owing to the compactness
and low weight of electronic systems. These systems use a host of
components in order to achieve the desired functionality. Some of the
common components are listed as follows.
1) Motor: The motor serves as the medium of conversion of electrical
energy into momentum energy of air, to provide thrust for
propulsion. Brushless motors are preferred over other types of
motors due to very accurate speed control and lightning fast reaction
times.
Brushless motors are selected based upon their “Kv” rating. This
rating dictates the RPM of a motor across a specified battery
potential at zero load. For instance a 1000 kV motor will provide,
1000 RPM per unit potential difference applied across the motor.
6
3) Transmitter (Tx) and Receiver (Rx): These serve as a
communication bridge between the aircraft and the ground crew,
exchanging the necessary data such as inputs to flight or telemetry.
Tx and Rx come as pairs but can be independently bound if needed.
These are rated based on the number of control channels,
transmission bandwidth, operating range, etc.
7
1.5 Stability
Stability of an aircraft is its tendency to equilibrate to its original
position after being given an external stimulus or perturbation.
Aircrafts are designed taking into consideration the following three
stabilities:
• Longitudinal stability:
Longitudinal stability is the ability of an aircraft to regain its original
angle of attack, once it has been given a perturbation on the pitch
axis. Longitudinal stability of an aircraft is maintained and
improved by adjusting the position of the pressure centers of the
control surfaces and stabilizing surfaces relative to the center of
mass of the aircraft. This is by far the most important factor in
determining whether an aircraft will fly safely.
• Lateral stability:
The ability of an aircraft to level itself, upon being given an external
stimulus about the roll axis. This is usually taken care of by
providing dihedrals to lifting surfaces and anhedrals (negative
dihedrals) to drogue surfaces. This is why most aircrafts have their
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wings upturned at an angle rather than being completely
horizontal.
• Directional Stability:
This is the easiest parameter to control. It is a measure of the ability
of an aircraft to self-correct a yaw perturbation. Correct design of
the vertical stabilizer and the rudder will take care of directional
stability.
It is evident from the aforementioned information, that utmost care
must be taken while determining the locations of the wings and other
control surfaces so as to achieve the maximum possible longitudinal
stability. The other two forms of instabilities can be mitigated using
relatively simpler arrangements.
To obtain stable operating conditions, it is important that all the positive
lift generating surfaces are kept aft of the COG, and all the negative lift
generating surfaces are kept in front of the COG of the aircraft. Consider
a general case of an aircraft in level flight as shown.
9
Fig (7) Effect of position of CG on longitudinal stability
If there is no lift contribution from the tail, any upward change in the
angle of attack shall further increase the angle of attack until the aircraft
stalls, this is because Lw and W set up a clockwise moment. Hence the
tail surface (the horizontal stabilizer) helps in maintaining the stability of
the aircraft by providing a counter moment, that tends to correct the α
of the aircraft. Thus, all lift generating surfaces aft of the COG provide a
stabilizing effect.
During cruise flight, the stabilizers are trimmed at specific angles to
maintain level flight. This is known as trimming and is done using either
trim tabs or by directly shifting the stabilizing surfaces.
10
AEROFOIL AND WING-FORM SELECTION
11
DESIGN PROCEDURE
12
1.3, lie well within the drag bucket or the minimum drag range which can
be safely chosen as the operating range. For electric motors, the
minimum power condition as suggested by John Anderson is when Cl =
3Cdo
√ , which implies that Cl = 1.19 ≈ 1.2. Also at this Cl, the value of 𝛼
𝑘
is found to be approximately 5 degrees, which is a reasonable value and
can be achieved. Using this first estimate the design process was
commenced.
3.2 Design Specifications
The primary design specifications were chosen based on standard
specifications that are practically used in most modern UAVs. The
prototype was designed for a steady flight velocity of 15 m/s and a total
weight of 2.0 kg (The weight of the unloaded UAV is approximately 1.0
kg, the rest of it is reserved for batteries and payloads such as sensors
and cameras). Selecting the velocity and weight fixes the wing area and
the wing loading according to the lift equation under the assumption of
steady and level flight conditions where Lift = Weight and Thrust = Drag.
1
𝑊 = 𝐿 = 𝐶𝑙 𝜌𝐴𝑉 2
2
Feeding, W=2*9.81 N, V=15 m/s, 𝜌=1.22 kg/𝑚3 , and Cl = 1.2,
𝐴 = 0.1215 𝑚2
Using this estimate of area, the test velocity that conforms to Reynold’s
model to obtain an exact value of Cl using this wing area can be obtained
as follows:
(𝑉 ∗ 𝐶)𝑝𝑟𝑜𝑡𝑜𝑡𝑦𝑝𝑒 = (𝑉 ∗ 𝐶)𝑚𝑜𝑑𝑒𝑙
A scale ratio of 2.11 is chosen due to convenience of fabrication. This
gives a model velocity of 31.65 m/s. The wind tunnel tests performed at
35 m/s give a reasonable approximation to this velocity as the variation
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of Cl vs Cd graph within the three test ranges is sufficiently small to be
ignored. Thus, the final required area to meet the design specifications
was obtained as 0.1215 𝑚2 . As a measure of safety, the prototype was
designed with nearly double the area (0.2294 𝑚2 ) to account for any
errors during the tests/calculations the details of which are discussed in
the later sections.
3.3 Thrust and Power requirement
With the knowledge of the Cl value at the normal operating conditions,
the drag co-efficient (Cd) can be evaluated from the drag polar directly.
As mentioned in sec. 3.1, the drag polar is given by the following
equation,
𝐶𝑑 = 0.0226 + 0.0474𝐶𝑙 2
Substituting Cl = 1.2 in this equation yields Cd ≈ 0.09. This value of Cd is
relatively low and is acceptable. The drag force on the aircraft is a form
of friction (skin friction) that is dissipative in nature. The power
dissipated by this drag force can be given as:
𝑃 =𝑇∗𝑉
Where T is the thrust required to be provided by the motor and is given
1
as, 𝑇 = 𝐶𝑑 𝜌𝐴𝑉 2 . Knowing all the parameters, T = 2.75 N. Also, the
2
maximum power dissipation can be obtained using,
1
𝑃 = 𝐶𝑑 𝜌𝐴𝑉 3
2
This gives a value of P = 41.8 W. The power source can be chosen
according to this basic requirement keeping a safety margin of about
50%, to compensate for any errors during calculations and to provide
some rate of climb. (Conversely if a specific rate of climb is desired,
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excess power enough to match the ROC should be provided in addition
to the drag power)
3.4 Stability and Trim Analysis
The stability of any aircraft as explained previously is directly related to
the positioning of the centre of gravity of the entire aircraft. This is
because the C.G is the pivot point of the entire body about which the
aircraft will want to rotate when given an external moments such as the
moment due to lift and drag on the wing/tail. For the current project,
since the design is a flying wing configuration, the only external moments
will be due to the lift force of the wing, and the force due to the
deflection of the control surfaces (elevons).
Looking at the Cl vs 𝛼 graph of the aeofoil, it is obvious that there will be
a non-zero Cl at 𝛼 = 0 and it will increase with increase in 𝛼. In our case,
the required Cl will be produced at 𝛼 = 5°. This value of 𝛼 must be
maintained for the aircraft to fly steadily.
15
produce lift, so there should be a way to counteract this pitch down
moment. This can be done by deflecting the elevons counter clockwise
at a specific angle known as the trim angle. For the case of this project,
these trim angles were determined experimentally as it takes a lot of
complex instrumentation to carry out theoretical stability analysis.
There is another configuration possible where the CP may be located
ahead of the CG but this contributes to instability in the design and may
cause the wing to stall inadvertently if the control surfaces are deflected
too much or too little, whereas in the former case, the wing self corrects
if a similar problem occurs.
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PROTOTYPE
A prototype was constructed as a proof of concept and to get a rough
idea of the entire design process. The prototype selected is a simple UAV
with a flying wing design, which has only two primary control surfaces
known as elevons that control its motion about all the three axes.
4.1 Elementary Dimensions
The dimensions of one half of the wing section of the prototype are
shown below. The dimensions were chosen keeping in my mind the ease
of fabrication and a factor safety of approximately two, over the required
area obtained during the design.
17
The overall weight of the body was determined to be close to 270 grams
without the electronics and nearly 630 grams with all the electronics.
4.2 Selection of Electronics
• Motor and propeller:
The motor and propeller combination was chosen based on the
thrust obtained in the design section. A 1400 kV motor along with
a 10x4.5” propeller was tested on a load cell and the maximum
thrust was found to be 9 N. The thrust at half throttle (general
operating condition) was found to be 3.2 N which conforms well
with the required thrust value of nearly 2.75 N.
• Electronic speed controller:
The current draw at peak and operating rpm, measured using a
multi-meter were determined to be approximately 16A and 7A
respectively. Accounting for safety, an ESC rated at 30A was
selected.
• Battery:
A 3500 mAh, 25C, 3 cell, 12.7V Li-Po battery was selected to match
the load requirement of the motor. Average power draw for such a
motor would be approximately 300 watts at peak usage (starting
and low speed operation) and 150 watts at normal operating
conditions. The power required during the flight was calculated to
be approximately 42 watts which is well below the batteries supply.
The battery would also power the Rx and the servos that controlled
the elevons so a large margin of extra power was left during
selection.
• Transmitter and Receiver:
A 6 channel Tx and Rx pair (Fs-i6) was selected for the required
model.
• Servo motors:
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Two 9 gram servo motors were chosen as angular actuators for the
control surfaces. These servos were powered by the receiver
directly.
4.3 Model Stability
As previously discussed, the governing factor in deciding the stability of
an aircraft is the longitudinal stability. The longitudinal stability is defined
by the configuration of the aircraft’s wing and tail.
In the case at hand, the aircraft was designed with a flying wing
configuration without a tail. The large tapered and swept delta wing
design has one salient benefit, it shifts the aerodynamic center of the
wing (the point about which the pitching moment of the wing remains
fairly constant with change in the angle of attack). The aerodynamic
center of general aerofoils is assumed to be at the quarter chord point
with a fair degree of accuracy. Since in this case, the chord is variable, a
mean aerodynamic chord for the entire wing span is calculated to obtain
a quarter chord point. The procedure to calculate the AC is as follows:
19
Here, Cr represents the root chord (325 mm),
Ct represents the tip chord (175 mm), and
b represents the span of the wing (980 mm)
For a tapered parallelogram wing, the following equation gives the
mean aerodynamic chord,
2 1+𝜆+𝜆2
Ċ = 𝐶𝑟 ( )
3 1+𝜆
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REFERENCES
1. https://aviation.stackexchange.com
2. https://www.researchgate.net
3. https://en.wikipedia.org
4. https://www.nasa.gov
5. https://nptel.ac.in
6. https://www.sciencedirect.com
7. Aircraft Stability and Control– John D Anderson
8. Fundamentals of Aerodynamics – John D Anderson
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