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Technical Solution

AC400-50kW Dummy Load

河北凯翔电气科技股份有限公司
Hebei Kaixiang Electrical Technology Co., Ltd
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

Catalog

1 Foreword ................................................................................................ 1
2 Testing System ....................................................................................... 1
3 Supply List .............................................................................................. 2
4 Functions ................................................................................................ 3
5 Protection ............................................................................................... 5
6 Pictures................................................................................................... 5
7 After-sale Service ................................................................................... 8
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

AC400-50kWDummy Load

1 Foreword
This solution introduces AC400-50kW Dummy Load and its accessories, including
their function, performance, usage, providing users with a high efficient and reliable
choice to test generator.
Load bank system consists of measure, control and load bank. Mainly includes Load
Bank, data acquisition system, automatic Load/unload control system, cooling device,
etc. It can realize online intelligent adjusting load to maintain generator sets output
power no less than 20kW (40% of DG set output power), this will avoid wet-stack. It
doesn’t need human intervention.
All the pictures quoted are for reference only.

2 Testing System
We do not supply DG set power cable and switchgear(switch cabinet) if not specified.

See above picture, T means current and voltage transformer. Please inform
me if there are 3 phase current and voltage transformer and switchgear on site.
If no voltage and current transformer, we will send you for installation.

1
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

3 Supply List
The following form presents the accessories provided when we make shipment.
Items Quantity Remark
AC400-50kW Dummy Load 1 sets
Voltage and Current Sampling Cable 1 20 meters
RS485 1 30 meters
Power Cord 1 3 meters
Documents accompanied with shipment Quantity Remark
Operation Instruction 2
Certification 1
Warranty Card 1 12 months
Packing List 1
Receiving Apron 1
Data Management Software U-disk 1
Testing Report 1

4 Technical Parameter

System Parameter
Rating
400VAC power 50kW; 3 phase 4 wire, 50Hz
voltage/frequency
Max Load Power 50kW
Load Resolution Resistive Load: 7 steps, 1,2,2,5,10,10,20kW
Power Factor 1
Load Tolerance
±5%
(each step)
Load
±3%
Tolerance(overall)
Fan Control Power External power 220VAC single phase, 50Hz
Load bank input——terminal block
Wire Connection
External power supply——3-pin plug
Communication Type RS485
Insulation F
Way of Working Continuous Working
Cooling Forced air cooling, horizontal inlet air and cooling
Transportation Hoisting, also with wheel castors in bottom

2
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

Color Gray 7035 or as customer’s request


About 900mm*700mm*900mm (L×W×H) with lifting eyes and wheel
Dimensions
castors
Weight About 150kgs
Operating Environment Parameter
Ambient
-10°C~+50°C
Temperature
Relative Humidity ≤95%
Atmospheric
86~106kPa
Pressure
Brands of Main Components
Contactor Schneider
Fuse MIRO
Alloy Resistor (self-developing)
Multi-function Meter QINGZHI (Model 3432B)

4 Functions

1) Working principle and pattern: There is a switch in control panel, if switch to

manual, the load bank will can be manually operated, will not automatically load

and unload.

2) Switch to Intelligent, dynamic adjustment principle, when real load is no more than

50% output power of DG set, load bank will automatically add load to make sure

real load power + load bank power =20kW (40% of DG set), and remove all load

power when real load power no less than 20kW.

3) 3 line LED multi-function meter can display real-time voltage and current of three

phase and each phase, resistive power, power factor, apparent power, frequency

and running time of generating set.

4) User can pre-set the power then press the master load button.

5) Control mode: Automatically load/unload.

3
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

6) Through RS485 connect PC and load bank, the real-time data can be transferred

to PC, use data management software, data can be formed into curves, exported

to EXCEL or JPG file.

4
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

5 Protection
1) Has emergency stop button.
2) In case of over-load, over-heat, short circuit, load bank will automatically remove
load and give alarm.
3) Fan protection: Load bank could not load before power of fan is on.
4) Give alarm when any fan is abnormal or with insufficient air volume, etc.

6 Pictures

Local control panel

5
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

Meter

Meter can display voltage, current, power, power factor, frequency, etc.

6
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

English symbols meaning:


V: phase voltage symbol; Unit: V, and combined with K, M to kV MeV;
V LL: two symbols denote a line voltage; Unit: V, and combined with K, M to kV
MV;
A: Current Symbol; Unit: A, and combined with K, M to kA, MA;
W: active power symbol; Unit: W, and combined with K, M to kW, MW;
Var: reactive power symbol; unit: Var, and combined with K, M to kvar, Mvar;
VA: Apparent power symbol; Unit: VA, and K, M combination kVA, MVA;
Hz: Frequency Symbol; Unit: Hertz;
PF: Power Factor symbol;
E: energy symbols; Unit: Ep (active power) kWh, Eq (reactive energy) kVAh, Es
(apparent power) kVA;
3P3L: 3-phase 3-wire;
3P4L: 3-phase 4-wire.

Resistor
Alloy resistor material Aluminum-niobium-cobalt (Co21Al6NB), anti-temperature (max

working temperature reach up to 1500°C), steady electrical performance, low

temperature drift (5*10-5/°C), this technology is the most advanced in alloy resistor

manufacturing.

When each resistor withstand voltage is DC3000V or 1500V, 50Hz, 1 minute without

puncture. Real voltage is 1/3 of withstand voltage; make sure the resistor in good

working condition without puncture.

7
Hebei Kaixiang Electrical Technology Co., Ltd
Tel: +86-311-85138355 Fax: +86-311-85138383 Email: james@kxload.com www.load-banks.com

7 After-sale Service
(1). Warranty period is one year.

(2). If required, technicians will be sent to help customer install, debug or repair the

machine by the user’s cost.

(3). Customer has the right of technical consulting service for free forever.

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