Midproccess in garment industry

Submitted by :

Kiran.

Working Procedure of Embroidery Section in Garment

Industry

Embroidery Section in Apparel Industry:

Embroidery section is one of the most important sections of apparel
manufacturing industry. It is one of the special task which is done according
to the buyer’s requirements. In the past embroidery had done by using
manual method. But now a day, it is done by applying computerized method.
In readymade apparel sector, computerized embroidery machine helps to
produce very complex design within a very short period of time.

Screen printing is a printing technique whereby a mesh is used to transfer

ink onto a

substrate, except in areas made impermeable to the ink by a

blocking stencil. A blade or

squeegee is moved across the screen to fill the open mesh apertures with
ink, and a

reverse stroke then causes the screen to touch the substrate momentarily
along a line

of contact. This causes the ink to wet the substrate and be pulled out of the
mesh

apertures as the screen springs back after the blade has passed. One color
is printed at

a time, so several screens can be used to produce a multicoloured image or

design.
There are various terms used for what is essentially the same technique.
Traditionally

the process was called screen printing or silkscreen printing because silk
was used in

the process. It is also known as serigraphy, and serigraph printing.

Currently,

synthetic threads are commonly used in the screen printing process. The
most popular

mesh in general use is made of polyester. There are special-use mesh

materials of

nylon and stainless steel available to the screen printer. There are also
different types of

mesh size which will determine the outcome and look of the finished design
on the

materia

Fusing Process in Garments:

Fusing process is one kinds of alternative method of fabric joining which is

vastly used to attach

the interlining. At present, apparel manufacturing cannot be imagined

without fusing process. As its

importance, this article has presented a details discussion on fusing

process with its classification

and defects.
Working Process of Sewing Department in
Apparel Industry
Sewing Section:
In the apparel industry or clothing industry, sewing section is the main department for
garments manufacturing. When all the garments are complete to cut in the cutting
section, all of these cutting parts are sending to sewing department for making garment.
In this section different cutting parts are joining together with the help of different types
of sewing machine, threads and needle. To complete the perfect garment easily and
timely Floor in-charge always maintains a working procedure. Working procedure is also
called as process flow chart of sewing department in the garments industry.

Fig: Working procedure of sewing department in apparel industry

Machine used in the sewing section:
1. Single Needle Lock Stitch machine
2. Double needle Lock stitch machine
3. Vertical Lock stitch machine
4. Single needle Chain Stitch machine
5. Pointer (collar. Cuff)
6. Halamark m/c
7. Overclock Machine ( 5Thread )
8. Feed off the Arm machine
9. Flat bet fusing machine
10. Continuous fusing Machine
11. Kansai machine etc.

Working way of sewing floor:

Product Analysis & set up target for Line: Here usually find the critical
operation of theproduct by analyzing the product and decide where need
help, which operator works on which operation. After analyzing the
product line target is set for per hour production. Line supervisor
Monitoring target production achieving or not.

Set up machine layout on the basis of Target: On the basis of operation

layout and target of per line, machine layout is setup to ensuring target per
hour production.

Line balancing: Line balancing is a tool used for production line to

capacitate the flow line of production. If line is not balanced properly,
required target result will not be achieved properly. Some work have
higher work load, some have lower load which caused bottleneck in the
line.

Bundle Input to Line: After ensuring line balancing, , bundle wise cut panel
input to line as per pre-determined manner to workers.

Sewing: Workers sew different parts as per pre-determined manner

according to machine layout for ensuring right operation is made by right
machine and right operator.

Online Quality check: In this stage, front and back part sewing quality
checked by on-line quality inspector .if found any defect, send the garment
to that operator who sew the defective for repair the sewing faults.

End line Quality check: Here Full garments of both inside and outside
checked properly to ensure the garments is defect free. If found any defect,
repair that defect by who are responsible for that defect. Here also count
the body to comparing if target is achieved or not.

Body sends to finishing section: After end line quality inspector, garments
are sending to finishing section for finished the body for shipment as per
buyer’s requirements.

Thank you……………………………………