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Revision 01
December 8, 2007
1 Introduction 4
2 Requirements. 5
3.1 Facility 7
3.3 Accelerometers 7
4 Preparation 10
5 Summary 18
The overall weight of the UUT is 11.5 lbs (excludes the weight of the Thermal Blanket
System.).
Protoflight/Qualification
Frequency (Hz) Level
5 - 17.1 1.27 cm D.A.
17.1 - 25 7.5 g’s
25 - 50 3.125 g’s
After each axis tested the UUT was electrically tested per the CRaTER Short Form
Functional Test Procedure.
After the last axis vibration test the electrically tested per the CRaTER Long Form Functional
Test Procedure, while the unit was inside the Thermal Vacuum chamber.
3.1 Facility
The facility and shaker used for this test is provided by Charles Stark Draper Labs,
Cambridge MA.
3.3 Accelerometers
Two triax accelerometers were located per Figures 1 and 2. These were adhered by first
placing Kapton tape on the instrument surface and then the accelerometers were bonded to the
Kapton tape with a fast drying adhesive.
Accelerometer 01
Z
Y
Figure 1.
Accelerometer 01 Location: Telescope. X
Figure 2. X
Accelerometer 02 location: E- Box.
CRaTER
Y Z
4.1 Identification
4.1.1 Equipment
Accelerometer model and serial numbers are listed below.
4.1.2 Installation
The shaker plate was attached to the shaker head. The bolts were torque to
45 ft lbs.
Two control accelerometers at opposing ends of the plate during the Z direction and
only one was used for the lateral direction. A sine sweep was run on the interface
plate to verify no loose connections and to see the profile of the shaker plate.
The Crater assembly was mounted to the shaker table using five(5) high strength
SHCS, #10-32 x 1” with Heavy Duty Flat washers. And one (1) high strength SHCS,
#10-32x ¾”L also with a Heavy Duty Flat washer. The #10-32 screws were torque
to 35-40 in-lbs.
A piece of Kapton tape was placed at the locations where the accelerometers were to
be placed on the unit. The accelerometers were then mounted to the Kapton tape
with Loctite 454. After testing was completed the tape was removed and any residue
was cleaned.
4.2.1 X-Axis
The Low-Level Resonance ½ g sine sweep, pre-vibe, test results can be viewed
in Appendix A.
Comparing the results of the pre and post Low-level Resonance Sine Sweep searches
for differences in recorded resonances shows that no frequencies shifted more than
1% between pre and post vibration in the X axis.
The Low-Level Resonance ½ g sine sweep, pre-vibe, test results can be viewed
Appendix E.
Performed post vibe Low-Level Resonance vibration sine sweep at 1/2g for a
minimum of 2 Oct/min. The peak frequencies and responses are listed below.
For the Y-Axis post vibe Low Level Resonance 1/2 g sine sweep test results see
Appendix H.
Comparing the results of the pre and post Low-Level resonance searches for
differences in recorded resonances shows some changes in frequencies greater than
5%. See section 4.2.2.6. for discussion of these shifts in frequency.
4.2.3 Z-Axis
The Pre-Vibe Low-Level Resonance sine sweep Test results can be viewed in
Appendix I.
Performed post vibe Low-Level Resonance sine sweep at 1/2g for a minimum of 2
Oct/min. The peak frequencies and responses are listed below.
Comparing the results of the 2 Low-Level Resonance sine sweep tests for differences
in recorded resonances shows no change in frequency greater than 2%.
4.3 Inspections
The UUT was inspected after each axis of vibration testing for loose hardware and visible
signs of damage. No signs of damage or loose external hardware were observed. The UUT
was also gently rotated and shook to listen for loose items inside the unit and no sounds were
noted.
gn
100.0000
Telescope
10.0000
1.0000
0.1000
0.0100
0.0010
0.0001
1.00E-05
1.00E-06
20.00 100.00 1000.00
Frequency (Hz)
Level: 100 % Control Peak: 0.499153 gn Full Level Time: 00:03:19 Sweep Ty
Frequency: 1997.569702 Hz Demand Peak: 0.500000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 11:31:22 AM, Monday, December 03, 2007 Report created at Report created at 11:31:45 AM, Mo
gn
10.0000
03DEC2007 CRaTER run02 x-axis 001 proto sine
1.0000
0.1000
0.0100
0.0010
5.00 10.00
Frequency (Hz)
Level: 100 % Control Peak: 2.519759 gn Full Level Time: 00:00:50 Sweep Typ
Frequency: 49.833302 Hz Demand Peak: 2.500000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 11:47:01 AM, Monday, December 03, 2007 Report created at Report created at 11:47:02 AM, Mo
(gn)²/Hz
160.0000 03DEC2007 CRaTER run03 x-axis 001 proto rand
E-Box
10.0000
1.0000
0.1000
0.0100
0.0010
0.0001
1.00E-05
1.00E-06
3.16E-07
20.00 100.00 1000.00
Frequency (Hz)
Level: 0 dB
Control RMS: 13.995220 gn Full Level Elapsed Time: 00:01:00 Lines: 400 Frame Time: 0.200000
Demand RMS: 14.138149 gn Remaining Time: 00:00:00 DOF: 100 dF: 5.000000 H
Data saved at 11:57:39 AM, Monday, December 03, 2007 Report created at Report created at 11:57:41 AM, Mo
gn
100.0000
03DEC2007 CRaTER run04 x-axis 001 sine sweep post
E-Box
10.0000
1.0000
0.1000
0.0100
0.0010
0.0001
1.00E-05
20.00 100.00 1000.00
Frequency (Hz)
Level: 100 % Control Peak: 0.505215 gn Full Level Time: 00:03:19 Sweep Typ
Frequency: 1996.093872 Hz Demand Peak: 0.500000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 12:05:38 PM, Monday, December 03, 2007 Report created at Report created at 12:05:39 PM, Mo
gn
25.0000
30nov2007 CRaTER run01 y-axis 001 sine sweep pre
10.0000
E-Box
1.0000
0.1000
0.0100
0.0010
1.00E-04
20.00 100.00 1000.00
Frequency (Hz)
Level: 100 % Control Peak: 0.482648 gn Full Level Time: 00:03:19 Sweep Typ
Frequency: 1999.046631 Hz Demand Peak: 0.500000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 10:08:54 AM, Friday, November 30, 2007 Report created at Report created at 10:08:58 AM, Frid
gn
25.0000
30nov2007 CRaTER run02 y-axis 001 proto sine
10.0000
1.0000
0.1000
0.0100
0.0010
5.00 10.00
Frequency (Hz)
Level: 100 % Control Peak: 3.150644 gn Full Level Time: 00:00:50 Sweep Ty
Frequency: 49.857864 Hz Demand Peak: 3.125000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 10:26:30 AM, Friday, November 30, 2007 Report created at Report created at 10:26:32 AM, Frid
(gn)²/Hz
160.0000 30nov2007 CRaTER run03 y-axis 001 proto rand
10.0000
1.0000
0.1000
0.0100
0.0010
0.0001
1.00E-05
1.00E-06
3.16E-07
20.00 100.00 1000.00
Frequency (Hz)
Level: 0 dB
Control RMS: 13.975968 gn Full Level Elapsed Time: 00:01:00 Lines: 400 Frame Time: 0.200000
Demand RMS: 14.138149 gn Remaining Time: 00:00:00 DOF: 100 dF: 5.000000
Data saved at 01:12:35 PM, Friday, November 30, 2007 Report created at Report created at 01:12:36 PM, Frid
gn
25.0000
30nov2007 CRaTER run04 y-axis 001 sine sweep post
10.0000
E-Box
1.0000
0.1000
0.0100
0.0010
1.00E-04
20.00 100.00 1000.00
Frequency (Hz)
Level: 100 % Control Peak: 0.489633 gn Full Level Time: 00:03:19 Sweep Typ
Frequency: 1998.061890 Hz Demand Peak: 0.500000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 01:32:38 PM, Friday, November 30, 2007 Report created at Report created at 01:32:40 PM, Frid
gn
10.0000
29nov2007 CRaTER run02 z-axis 001 sine sweep
E-Box
1.0000
0.1000
0.0100
0.0010
1.00E-04
20.00 100.00 1000.00
Frequency (Hz)
Level: 100 % Control Peak: 0.406914 gn Full Level Time: 00:03:19 Sweep Typ
Frequency: 1998.554199 Hz Demand Peak: 0.500000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 12:46:36 PM, Thursday, November 29, 2007 Report created at Report created at 12:46:38 PM, Thu
gn
40.0000
29nov2007 CRaTER run03 z-axis 001 protoflight
10.0000 E-Box
1.0000
0.1000
0.0100
0.0010
0.0001
1.00E-05
5.00 10.00
Frequency (Hz)
Level: 100 % Control Peak: 3.150810 gn Full Level Time: 00:00:50 Sweep Typ
Frequency: 49.808750 Hz Demand Peak: 3.125000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 01:14:22 PM, Thursday, November 29, 2007 Report created at Report created at 01:14:24 PM, Thu
E-box
1.0000
0.1000
0.0100
0.0010
0.0001
1.00E-05
1.00E-06
1.00E-07
20.00 100.00 1000.00
Frequency (Hz)
Level: 100 %
Control RMS: 14.190080 gn Full Level Elapsed Time: 00:01:00 Lines: 800 Frame Time: 0.400000
Demand RMS: 14.126707 gn Remaining Time: 00:00:00 DOF: 200 dF: 2.500000 H
Data saved at 01:32:29 PM, Thursday, November 29, 2007 Report created at Report created at 01:32:33 PM, Thu
gn
10.0000
29nov2007 CRaTER run05 z-axis 001 sine sweep
E-Box
1.0000
0.1000
0.0100
0.0010
1.00E-04
20.00 100.00 1000.00
Frequency (Hz)
Level: 100 % Control Peak: 0.478241 gn Full Level Time: 00:03:19 Sweep Ty
Frequency: 1995.602173 Hz Demand Peak: 0.500000 gn Time Remaining: 00:00:00 Sweep Ra
Data saved at 01:40:50 PM, Thursday, November 29, 2007 Report created at Report created at 01:40:52 PM, Thu