INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2200 CUSTOMER PART #: RE-39997 MODEL NO.: DB2435-4778
GOV. REGULATION: % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045DT005 JOHN DEERE DUBUQUE EDITION NO.: 10
APPLICATION: 410C BACKHOE/344E LOADER DATED: 11/17/2017
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION...1.966" ± .001"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.94 mm ± .025 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. ELECTRONIC ADVANCE INDICATOR: 39938. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-009 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2200 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A a. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) N/A PUMP PRESSURE.(SUPPLY SET PER TEST STAND NOTE 3B).
THROTTLE-R-SIDE** S.O. (∠ E) N/A b. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).
TIMING MARK 132.5° S.O. (∠ F) N/A 6. 1700 RPM (WOT): SET TRANSFER PUMP PRESSURE FOR 69-71 PSI,
(476-489 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 7. 1300 RPM (WOT): SET ADVANCE TRIMER SCREW FOR 3.5°.
8. 1300 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
PUMP OPERATING SPEED...HALF...ENGINE SPEED 78.5-79.5 mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (SPECIAL NOTE) 9. 2200 RPM (WOT): SET TORQUE SCREW 65-66 mm³/STROKE.
OR MECHANICALLY TIMED TO CAM (S.B. 177) 10. 2400 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
10-12 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 11. 850 RPM (L.I.):
(REF. SL-222) a. SET THROTTLE LEVER STOP SCREW FOR 13-15 mm³/STROKE,
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO THEN BACK OUT 2 FULL TURNS AND LOCK.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. b. SET LOW IDLE SCREW (COVER) FOR 13-15 mm³/STROKE.
2. 2400 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN 12. CHECK POINTS:
10-12 mm³/STROKE, IF NECESSARY.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE PRESSURE
THROTTLE a. 150 WOT 28.5 MIN. --- **10 MIN.
RPM POSITION mm³/STROKE ADVANCE b. 400 WOT* 4 MAX. --- ---
a. 150 WOT 26.5 MIN. --- c. 850 L.I. 13-15 --- ---
b. 400 WOT* 4 MAX. --- d. 1300 WOT 78.5-79.5 3.0°-4.0° ---
c. 850 L.I.** 13-15 --- e. 1700 WOT --- 4.0°-6.0° ***69-71
d. 1300 WOT 77-81 2.5°-4.5° f. 2200 WOT 65-66 6.0°-7.0° ---
e. 1700 WOT --- 4.0°-6.0° g. 2200 WOT* 4 MAX. --- ---
f. 2200 WOT 62.5-68.5 6.0°-7.0° h. 2400 WOT 10-12 --- ---
g. 2200 WOT* 4 MAX. --- i. 2450 WOT 5 MAX. --- ---
h. 2400 WOT 10-12 ---
i. 2450 WOT 5 MAX. --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (476-489 kPa)
* E.S.O. DE-ENERGIZED 13. SPECIAL NOTES:
** RESET USING LOW IDLE SCREW, IF NECESSARY a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
c. SEAL FASTENERS PER S.B. 134R.
14. FOR SERVICE ONLY: (BEGINNING WITH S/N 6831382)
AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973 WITH
HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-
6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 108° AND INSTALL
TO DRIVE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL
ROLLERS STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY.
IF INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING
FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT
EDGE AND TOOL.

© STANADYNE LLC, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
 DB2435-4778 EDITION 10 DATED 11/17/2017 Page 2 of 4

Note:

Note:

Note:
 DB2435-4778 EDITION 10 DATED 11/17/2017 Page 3 of 4

Note: * O.S. METERING VALVE AND ARM ASSY 22248 REF. S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note: ASSEMBLE 22658 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG.
 DB2435-4778 EDITION 10 DATED 11/17/2017 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B.108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
15093 THROTTLE SHAFT BUSHING REPLACEMENT 02/14/1989 19423 1
16320 PILOT TUBE REPLACEMENT (REF SB 171A) 10/16/1989 19769 2
26431 ESO MOUNTING AND GROUNDING KIT 06/27/1990 20163 3
33814 GASKET KIT 01/07/1991 20547 4
03/04/1992 20764 5
11/18/1992 22093 6
07/18/2008 31503 7
02/19/2015 38005 8
03/30/2015 38113 9
11/17/2017 39745 10