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PROCEDURE QUALIFICATION RECORD

(AWS D1.1 – 2015 EDITION)
PQR No.: PQR-01 Rev. 00

DESCRIPTION JOINT SKETCH

1. PQR no.: PQR-01 Rev. 00
2. Date of issue: 2017
60°
3. Applicable code: AWS D1.1 – 2015 Edition
4. Welding process: SMAW , Type: Manual
5. Position: 6G Uphill 5.1 5.2 5.3
4.1 4.2

12.7 mm

12.7 mm
JOINTS DETAILS
1. Groove type: Single V-Groove weld – Butt joint 3.1 3.2
2
2. Groove angle: 60 degree included
1
3. Root opening: 3.2 mm
3.2mm 1 mm
4. Root face: 1 mm
5. Back gouging: None ,Method: -
BASE METALS Specification Type/Grade AWS group no. Thickness [mm] Size (NPS) Diameter
Base material API 5L X52 II 12.7 8” 219.1 mm
Welded to API 5L X52 II 12.7 8” 219.1 mm
Backing material None None - - - -
Other:
FILLER METALS PREHEAT
1. Preheat temperature: Ambient (31.5 ºC)
1. AWS classification: A5.1 E7016 2. Interpass temperature: Max. 135 ºC

2. Diameter [mm]: 3.2 PWHT

3. Manufacturer/Trade name: Thai-Kobe LB-52 1. PWHT temperature: None
2. Time at temperature range: -
3. T limits: -
GAS ELECTRICAL CHARACTERISTICS
1. Heat input: refer to welding parameter table
2. Transfer mode (GMAW): n/a
1. Composition: n/a 3. Current type & polarity: DC EP
2. Flow rate: - 4. Amperage & voltage range: refer to welding parameter table
5. Wire feed speed: n/a
3. Nozzle size: -

TECHNIQUE
1. String or weave: String / Weave 5. Peening None
2. Multi to single pass/side: Multipass 6. Interpass cleaning: Wire brushing / grinding
3. Oscillation (mech./Auto.): - 7. Contract tip to work distance n/a
4. Number of electrodes: 1 8. Other: -
OTHER

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PROCEDURE QUALIFICATION RECORD

(AWS D1.1 – 2015 EDITION)
PQR No.: PQR-01 Rev. 00
TESTS
# Type of tests Clause/Figures reference Acceptance criteria Result Remarks
1 Visual inspection 4.9.1 4.9.1
2 RT 4.9.2.1 4.9.2.2
3 Side bends 4.9.3.1 / Fig. 4.9 4.9.3.3
4 Tensile test 4.9.3.1 / Fig. 4.10 4.9.3.5
5 Macroetch 4.9.4 4.9.4.1
6 CVN tests 4 Part D/ Fig. 4.28 4.30 and Table 4.14

TENSILE TEST
Width Thickness Area Ultimate tensile Ultimate unit stress, Character of failure
Specimen No.
[mm] [mm] [mm^2] load [kN] [MPa] and location
A
B

GUIDED BEND TEST

Specimen No. Type of bend Result Remarks

HARDNESS TEST [HV10]

Heat affected
Line Base metal Heat affected zone Weld metal Base metal
zone
1 – Cap
2 – Root

TOUGHNESS TEST
Test Impact Values
Specimen Notch Specimen Average
Temp. Lateral
No. Location Size [mm] J % Shear [J]
[ºC] expansion

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 The Welding Inspections Community
https://www.weldinginspections.net
contact@weldinginspections.net

PROCEDURE QUALIFICATION RECORD

(AWS D1.1 – 2015 EDITION)
PQR No.: PQR-01 Rev. 00
CERTIFICATION
Welder name ID number Stamp number Tests conducted by
Laboratory
Test number
- - - File number

WELDING PARAMETERS
Weld bead
Pass No.

Process,
Current Interpass Travel Heat [mm] Purging Shielding
rod's Preheat Current Voltage
& temp. Speed Input gas flow gas flow
class., size temp. [0C] [A] [V]
Polarity [0C] [mm/min.] [kJ/mm] [L/min.] [L/min.]
[mm] W D

Note:

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, weld, and tested in
accordance with the requirements of Clause 9 of AWS D1.1 ( 2015 edition ) Structural Welding Code – Steel.

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