EC160B/180B/210B/240B/290B/360B/460B

Machine information system change UPDATE-EC160B~460B-01

System layout change UPDATE-EC160B~460B-02
Electronic control system overview UPDATE-EC160B~460B-03
VECU input & output UPDATE-EC160B~460B-04
Control circuit UPDATE-EC160B~460B-05
EECU Electric circuit(EC160B/180B/210B/240B/290B) UPDATE-EC160B~460B-05-1
EECU Electric circuit(EC360B/460B) UPDATE-EC160B~460B-05-2
Machine status indication(IECU) UPDATE-EC160B~460B-06
IECU Electric circuit UPDATE-EC160B~460B-07
Old instrument panel circuit UPDATE-EC160B~460B-07-1
Power ON/OFF procedure UPDATE-EC160B~460B-08
Indicator operation UPDATE-EC160B~460B-09
MCD(Machine Display Center) operation UPDATE-EC160B~460B-10
X1 option flow setting UPDATE-EC160B~460B-11
Pop-up indicator UPDATE-EC160B~460B-12
Code lock(Anti-theft) UPDATE-EC160B~460B-13
Error Message(ECU) UPDATE-EC160B~460B-14
Error Message(Comunication & Elec. system) UPDATE-EC160B~460B-15
Error Message(Hydraulic system) UPDATE-EC160B~460B-16
Error Message(Engine) UPDATE-EC160B~460B-17
Error Message(Engine) UPDATE-EC160B~460B-18
Old start circuit(EC160B/180B/210B/240B/290B) UPDATE-EC160B~460B-19
Start circuit ( Old alternator & New IECU- EC160B/180B/210B) UPDATE-EC160B~460B-20
Start circuit ( New alternator & Old Inst. panel-EC240B/290B) UPDATE-EC160B~460B-21
Start circuit ( New alternator & New IECU- EC160B/180B/210B/240B/290B) UPDATE-EC160B~460B-22
Old start circuit(EC360B/460B) UPDATE-EC160B~460B-23
Start circuit ( New alternator & Old Inst. panel-EC360B/460B) UPDATE-EC160B~460B-24
Start circuit ( New alternator & New IECU- EC360B/460B) UPDATE-EC160B~460B-25 CLICK THE VOLVO-LOGO IN
MAIN Alternator change UPDATE-EC160B~460B-26 THE LOWER RIGHT CORNER
MENU Safety relay change(Add time delay function) UPDATE-EC160B~460B-27
TO RETURN TO THIS MENU
Machine Information System Change
2. Simplifying electirc circuit
1. Integration of hardware by using communication line 3. Removing
instead of the various direct electric connection duplicated sensor
Engine oil
pressure
Old switch for
Instrument panel indicator
Sensor &
Switch
Coolant
temperature
sensor for
needle gage
Instrument panel

EMS
4. Changing
1450RPM G1 V-ECU E- ECU MDU
Connection to VECU
13:24 - Fuel level sender

MDU
New - Overload warning
(Machine Display Unit)
select switch &
IECU pressure switch

- Alternator charging
V-ECU E- ECU
EMS signal
123456

I-ECU
- Auto-grease ind.
Hour meter E-ECU
Flow control SW signal
Sensor & Electric signal ( On, Off, Resistance)
Switch Information link (J1587)
- Buzzer stop &
Control link (J1939)
Confirm switch
Buzzer
for Quick fit

Volvo Construction Equipment UPDATE - EC160B~460B - 01

Customer Support
System Layout Change
Machine Display Unit

Ins trument panel

Old Flow control SW

OFF AUTO

Emergency �
�

A/C controller control

switch �
�
�

**Flow setting will be done by IECU

123456

Hour meter

2002 RPM
MODE 0%

New IECU
New C

OFF AUTO

Remove
Emergency control SW Flow control SW A/C controller

Volvo Construction Equipment UPDATE - EC160B~460B - 02

Customer Support
Electronic Control System Overview

IECU
MID140

EMS(E-ECU) VECU 2002 RPM

MID128 MID187 MODE 0%

J1939(CAN)

J1587(J1708)

MPC(9993892)
PC(9998555) Interface

MATRIS VCADS Pro

Service
Display
Unit (SDU)

Volvo Construction Equipment UPDATE - EC160B~460B - 03

Customer Support
VECU Input & Output
Travel Att Hammer B/Float Fuel Hyd. oil
Auto. temp.
Pilot Pilot Pilot Position level
Alternator grease sensor
Pressure Pressure Pressure Pressure sensor
controller (EC360B/
RH Switch Switch Switch Switch Switch
460B)

B2+
Hammer/ Safety

B1+
Boost/Shear Lever
Engine P/Max Auto Idle Start
Select Switch
Rotator B/Float Switch Speed Select Select Switch NEW NEW NEW
Switch Switch Control SW Switch Switch

V-ECU

Hyd. oil cooling fan(EC360B/460B)

Relay

Emergency SW
Boom & Arm conflux cutoff

Data Memory Relay

VECU Status
NEW
Overload warning

Auto/
pressure SW

Manual
Power Boost

Switch
NEW NEW B/Float Sol.
Travel Speed
Select Switch
Battery A/M
Relay SW
Quick position
Fit
Switch
A A A A A

Flow
Overload Buzzer Control
2002 RPM
warning Stop Valve Power
select Confirm Shift
P MODE 0%
EECU
switch Switch Valve

SDU Resistor IECU

Box
Volvo Construction Equipment UPDATE - EC160B~460B - 04
Customer Support
 Control Circuit(EC160B~EC460B) F27 F01 F24 F15 F25 F13 F12 F28
10A 10A 5A 20A 10A 10A 15A 10A

Key
ES "ACC" ON 20K

IECU operating power

OFF 14K

R3 R4 2 R12 4
F16 1 2 3 4 5 6
2
86
4
85
2
86
4
85
86 85

POWER 15A POWER

FROM EMS EMS DATA
FROM BATTERY POWER 30 87 87a 30 87 87a RECORD 30
1
87
3
87a
5

Clock

R/H J/S Center button

1 3 5 1 3 5
BATTERY
RELAY 6 5
SDU / MATRIS
/ VCADS PRO
*** EC290B Only ( 1 Conflux cutoff sol.) 10 IECU(NEW) EB4 EB11 EB12 Quick Fit
SW R/H
EB9

EB26(B)
EB25(A)
EECU

EB1(H)
EB2(L)
3 7 2 4 8
## EC360B/460B Only
1
EB10

1(H)

3(A)
4(B)
2(L)
9 8 7
(Hyd. oil temp. sensor & 13
Neutral
Service Socket

VECU status
A/M ILL.
Hyd. oil cooling fan speed control sol.) 14

8(A)
9(B)

Hyd. oil temp. sensor

1 2 3 4 5 6 7 10 11 SW from 1 Quick Fit

Safety lever
Auto / Work lamp Key Key SW L/H

DOWN
J1587

J1939
Manual SW start on

UP
1 3 7 2 4 8
"R2" "ACC"
## 2 3

Fuel level
JB2 JB9 Neutral
R/H J/S RH button

L/H J/S RH button

L/H J/S LH button
R2 R1
2 4 2 4 key "#"
JA24

(B)JB4
(A)JB12
(L)JB6
(H)JB14

JB2

JB9
JB13
JB5
JA34

JA13
JA22

JA47

JA15
(GND)JA63
JA40
86 85 86 85
Hammer key "*" SS
Boost JA48 JB7
key "V" to R6
Shear
30 87 87a 30 87 87a
JA1 2 R5 4 2 4
1 3 5 1 3 5
key ">" JB8 Safety Relay
select JA25 86 85 86 85

SW "enalber" JA49 JA33

1 2 3 4 5 6 7 8 "data" JA26 Power P/V 30
1
87
3
87a
5
30
1
87
3
87a
5
"clock" JA2 JA69
Power for solenoid JA60 Boom float
Power for solenoid JA35 JA23
Quick fit
Travel speed control JA38 JA70
VECU
Rotator
T/Speed SW position JA18 JA20
Safety lever
Hammer position
JA68
A / M to
Boost position IECU
JB1
P/Shift Ground
Shear position JA45 JA5

JA39 (0.5~4.5)
Auto grease JA21 JB15

Quick fit sol.

JB11 (+24V)

JA14 (GND)

Safety sol.
1 5 Battery Relay JB16
JA61 VECU
OFF
Altenator”L”
JA59

JA37

JA36

JA12

JA46

Power Max. select JA44

Auto. Idle JA67

Buzzer stop JA16

JA42
JA41
JA43
JA19
Hammer Press.(7k) JA66
Float press.(7k) JA17

JA56
JA30

Power shift Signal JA32

JA7 operating
power
T/speed
Power Boost
Conflux cutoff
Floating

Hyd. oil cooling fan

Q/fit Confirm

Flow control Signal

Flow control Ground
Overload Press.(adj.)

Att. Press.(20k)
Travel Press.(20k)
select Overload
SW warning
select sol.

JA7
select sol.

select
Hammer
Shear

Travel Speed

to 1 5
1 2 3 4 5 6
alternator
Hammer

OFF
AUTO
Boom

Arm

JA61 1 3 7 MANU
1 5
to
OFF OFF P/V
Battery
relay Engin Power
JA21 1 5 RPM Shift P/V
Flow Ctrl.SW P/V
OFF
Auto Control
grease *** ##
P/V
"IND"
Resistor
Box

Volvo Construction Equipment UPDATE - EC160B~460B - 05

Customer Support
EECU Electric Circuit( EC160B/180B/210B/240B/290B)

E-ECU
Solenoid valve
on unit injection pump
Cyl 2 Cyl 4

Engine Engine Cyl 3 Cyl 6

Connector A
speed speed

BLACK
New Boost

24
sensor sensor Fuel Coolant Oil Press. & temp.

36

12
,cam ,crank temp. temp. press.

n n
1
1 2 1 2 3 Cyl 1 Cyl 5
2

1
3

4 2

(+) (-) (+) (-) (+) (-) (-) (-)

7 18 31 30 13 25 14 3 2 4 5 12 11 23 22 24 35 36 34

Connector A

13
25

1
Connector B Ambient air press.

4 1 2 25 26 9 10 11 12 7 17 8 3 13 31 5

RED
24
36

12
(-) (-) (-)
Preheat AH
relay to
1 2 3 4 Fuse
140A
Emergency speed control

J1939_H

J1939_L

J1708_A

J1708_B

GND

24V(+)

Power
from
fuse
Coolant Inlet Inlet
level press. temp.

13
25

1
Preheat coil Connector B

Volvo Construction Equipment UPDATE - EC160B~460B - 05-1

Customer Support
EECU Electric Circuit( EC360B/460B)

E-ECU
Solenoids on injection pump
Cyl 2 Cyl 4

Cyl 3 Cyl 6 Connector B

Engine Engine Coolant Oil Oil Boost Boost Fuel
speed speed temp. temp. press. temp. press. press.

24
,cam ,crank

36

12
4 4
1
n 2 1
n 2 2
2 2
4
2
Cyl 1 Cyl 5

RED
1 1
3 1 3 1

(+) (-) (+) (-) (+) (-) (-) (-)

7 18 31 30 25 1 14 2 3 4 27 5 12 11 23 22 24 35 36 34

Connector A

13
Barometer
Connector B

25

1
4 1 2 25 26 9 10 11 12 7 17 8 3 13 31 5
(-) (-) (-)

24
36

12
Preheat AH
relay to
1 2 3 4 Fuse
140A

BLACK
Emergency J1939 J1939 J1708 J1708 Ground Power
Speed H (A) L (B) A B supply

Power
from
fuse
Coolant Inlet (air) Inlet (air)
level press. temp.
(filter clogging)

13
25

1
Preheat coil
Connector A

Volvo Construction Equipment UPDATE - EC160B~460B - 05-2

Customer Support
Machine Status Indication (IECU)

Group Name Color Remark

Lamp Central warning lamp Red Flashes when a fault occurs
Gauge Fuel level gauge - 8 Step, TN-LCD, Transflective
Engine coolant temperature gauge - Back light by white color LED
Indicator Parking brake lamp Red used at wheel excavator
Brake oil pressure warning lamp Red used at wheel excavator
Steering pressure low Red N/A
Oscillation lock Yellow used at wheel excavator
Alignem ent Green N/A
Working l ights lamp (* High beam lamp) Blue High beam at wheel excavator
Left/right turn signal lamp Green used at wheel excavator
Engine oil pressure warning lamp Red
Engine coolant temperature warning lamp Red
Coolant level lamp Red
Air cleaner clogging warnin g lamp Yellow
Air preheating lamp Yellow
Hy draulic oil tem perature warning Red
Hy draulic oil filter clogging Yellow N/A
Battery charge warning lamp Red
Quickfit lamp Red
Overload warning lamp Red

1450RPM G1 Power booster

Float operation indicator
Green
Green
Hammer selecting indicator Green
13:24 MCD
Shear selecting indicator
Electronic Display Unit
Green
128x64 pixels LCD
(Message Center Display) Back light by amber colored LED
Key Up - Screen Up
Down - Screen Down
Scroll - Scroll
Confirm - Confirm
Buzzer Buzzer sounds when fault occurs and
buttons are pressed
Real time Real time clock Capacitor supply power to clock
Clock for 500 hrs without external power

Volvo Construction Equipment UPDATE - EC160B~460b - 06

Customer Support
 10A
F1
21C6
KEY ON
From battery relay
21C5

Customer Support
(CLOCK)
From battery

F16
15A

Volvo Construction Equipment

CENTRAL W/TEMP FUEL
WARNING
VECU STATUS 21C9

TO
PARK
IECU Electric Cirucit

VECU
21C1 BRAKE
(J1939 H)

JA34 H
BRAKE
FAIL
21C2
(J1939 L)
STEER

L
PRESS.
21C3
(J1587 A) AXLE
LOCK

A
21C4
(J1587 B) ALIGNE

B
HIGH
21C8 BEAM

JB16
Auto/Manual SW position

VECU
LH/RH
TURN
21C10
E/OIL
PRESS
21C7 COOL
(ILLU.LAMP) TEMP

COOLANT
LEVEL

AIR
CLEANER

PRE

UPDATE - EC160B~460B - 07
HEAT
IECU

HYD
TEMP

HYD
FILTER
From work lamp switch

CHARGE

QUICK
FIT

OVER
LOAD

POWER
BOOST

BOOM
5

10

FLOAT

HAMMER

SHEAR
1

6
LCD

(MCD)
DISPLAY
 ILL
D20 C3
ILL B+
Axle lock D9 B+
C18
Powr boost C2 B+

Customer Support
Shear D7 B+
Alternator "W" C16 D18
Hammer B+

Volvo Construction Equipment

Buzzer RH turn D19 B+
B+ C11
LH turn D17 B+

10
20
High beam D10 B+
Em'cy D13
operation B+
Buzzer stop C9 D12
Confirm Em'cy ready B+
C19 D5 B+
Parking

Connector C
Old Instrument Panel Circuit

D11 Spare
D1 Boom float

1
11
D3 Coolant level
VECU
D14
VECU Hyd. oil temp.
D6 Water seperator
B+ C20 Quick fit
C15

1
VECU Fuel warmer

11
C13 Preheating
VECU

UPDATE - EC160B~460B - 07-1

C17 Overload
C14 Auto grease
Grease Cont.
D2 Brake failure
C12
Connector D
Air cleaner
C8 Coolant temp.
VECU
10
20

C10 Engine oil

Alternator "D+" C7 Charge

Centeral warning

Centeral warning
Hour meter
C5
Fuel level D4
C4 ACC
ACC
Coolant temp. C1
Power On/Off procedure

Power Key on -> 3 sec. Key Off -> 3 sec.

(After receiving “off” signal from VECU
Centeral warning On for 3 sec. off
lamp
Gauge all segment “On” immediatly all segment “Off” immediatly
Indicator all lamp “On” for 3 sec. Off
MCD
(Message Center Display)
0 RPM I2 800RPM I2

EC210B 13:24 13:24 EC210B

Gauge back light On Off

MCD back light
Button back light
Buzzer Warning sound 2 times Silent
Button Locked(no response) Locked(no response)

Volvo Construction Equipment UPDATE - EC160B~460B - 08

Customer Support
Indicator operation
(1) Buzzer Sound spec.
Caution : One sound pulse
Category Sym ptom Operation 1000ms
Indicator Central Buzzer
warning Sound
Alarm Engine coolant temperature high On Blink A larm Alarm : Two sounds pulses every seconds
500ms
Engine oil pressure low On Blink A larm
Overload warn On Blink A larm
Brake oil pressure low On Blink A larm 500ms
Quickfit open On Blink A larm
(2) Quick fit buzzer stop & Confirm
Steering pressure low On Blink A larm
a) Open
Caution Battery no-charge On Blink Caution Q/fit
Air cleaner clogging On Blink Caution open

VECU

IECU
Coolant level low On Blink Caution
Hy draulic oil temperature high On Blink Caution
Hy draulic oil filter cloggi ng On Blink Caution b) Buzzer stop

Telltale Air preheating On X X Q/fit

open

VECU

IECU
Alignment On X X
Parking brake On X X
High Beam (Working lamp) On X X
Buzzer
Left/right turn signal On X Alarm stop
Hammer selecting On X X
c) Q/fit engage & Confirm
Shear selecting On X X
Q/fit
Power boost operating On X X engage

VECU

IECU
Oscillation lock On X X
Float operation On X X
Confirm
Buzzer Alarm sound will last until operator pushes confirm button of IECU

Volvo Construction Equipment UPDATE - EC160B~460B - 09

Customer Support
MCD operation
***

0123 800RPM I2 1
13:24
x1:
24
30 min
EC210B 13:24 120L 24.04.2004

Input
password 1111 hour 100 L 110 L
120 L

0123 X1 100 L X1 140 L X1 100 L

*
***Time setting
0123 111.1 H
** 1
24 13:24 DD-MM-YYYY
24.04.2004 24.04.2004
0123
*** 28.2 V

0123
**** EC210B
S.No:12345

Press for more than 2 sec.

No Error or ECU
187 SID 254 12

Volvo Construction Equipment UPDATE - EC160B~460B - 10

Customer Support
X1 Option flow setting

(3) Max. & Min. flow at rated engine rpm

(1) Parameter programming : X1 option(ON) Pump flow PV current

Model (Lpm / Gpm) (mA)

Max. 143/38 270

VCADS Pro 1) X1 option "ON"
VECU 800RPM I2 EC160B
MID187 x1:
Min. 30/8 610
13:24 100L
Max. 143/38 270
EC180B
Present setting flow
Min. 30/8 610
at rated engine rpm
Max. 200/53 260
EC210B
Min. 40/11 600
(2) Flow setting Max. 230/61 280
EC240B
Min. 40/11 610
1111 hour 100 L 110 L
120 L Max. 250/66 280
X1 100 L X1 140 L X1 100 L EC290B
Min. 40/11 610
Changing unit(LPM/GPM) Display : Min.(20L), Fine setting : Resolution(5L)
by pressing this button Max(480L) Max. 280/74 300
EC360B
Min. 40/11 600
Max. 345/91 300
EC460B
Min. 40/11 630

Volvo Construction Equipment UPDATE - EC160B~460B - 11

Customer Support
Pop-up indicator

800RPM I2
Overload selection
(not warning) 13:24

800RPM I2
Auto grease
13:24

** If two pop-up indicators are activated at the same time, The indicator of highest priority is shown on MCD.
Priority ( 1 : Overload selection, 2 : Auto grease)

Volvo Construction Equipment UPDATE - EC160B~460B - 12

Customer Support
Code Lock(Anti-theft)
(1) Parameter programming (2) After Code Lock enabled, Key "ON"
IECU 2) Request
1) Save option status
0123 for code lock at VECU "SHUTDOWN"

1) Code Lock option "ON" 3) Input Note) Wrong code 4 times, 10 min. system locking.
VCADS Pro
password
No
5) Send confirmed result
0123

VECU

EECU
2) Save Password code * 6) Request EECU
Saved code Yes to release
0 I2 0123 =
RPM
Entered EC210B "SHUTDOWN"
13:24 ** code

0123
Save the latest
*** confirmed time
at IECU
0123
****
4) Press for more than 2 sec.

(3) VECU abnormal (4) IECU abnormal

IECU 1) Request 1) Request
0123 "SHUTDOWN" Saved option status "SHUTDOWN"
for code lock
2) Input 5) Request EECU from previous operation
password to release
No
4) Send confirmed result "SHUTDOWN"
0123

VECU

EECU
EECU
*
Saved code Yes
0123 =
Entered EC210B
** code 0 RPM I2
T 13:24
VECU

0123
Save the latest
*** confirmed time
at IECU
0123
****
3) Press for more than 2 sec.

Volvo Construction Equipment UPDATE - EC160B~460B - 13

Customer Support
Error Message (ECU)
(1) VECU

Error From Signal FMI Central Buzzer Source

ECU Code MID Code Warning lamp
11 187 SID 240 2 Blink A larm Program memory failure(Flash)
187 SID 253 2 Blink A larm Data set memory failure(EEPROM)
187 SID 254 12 187 SID 254 12 Blink A larm Controller failure
***Auto/manual switch is Auto Blink A larm Controller failure
position and there is no
*** VECU status signal.

ECU
187 no signal

(2) EECU
Error From Signal FMI Central Buzzer Source
Code MID Code Warning lamp
12 128 SID 240 2 Blink A larm Program memory failure(Flash)
ECU 128 SID 253 2 Blink A larm Data set memory failure(EEPROM)
128 SID 253 12 Blink A larm Bad component
128 SID 254 12 128 SID 253 13 Blink A larm out of calibration
128 SID 254 12 Blink A larm Controller failure

Volvo Construction Equipment UPDATE - EC160B~460B - 14

Customer Support
Error Message (Communication & Electric system)
(1) J1939 - CAN Bus
Error From Signal FMI Central Buzzer Source
ECU Code MID Code Warning lamp
13 128 SID 231 9 Blink caution Communication J1939 error
ECU 128 SID 231 11 Blink caution J1939 Other malfunction

187 SID 231 12 128 SID 231 12 Blink caution J1939 defective unit or
component
187 SID 231 9 Blink caution Communication J1939 error
187 SID 231 12 Blink caution J1939 defective unit or
component

(2) J1587 - Information Bus

Error From Signal FMI Central Buzzer Source

ECU Code MID Code Warning lamp
14 128 SID 250 12 Blink caution Communication J1587 error
ECU 187 SID 250 9 Blink caution J1587 Communication error
187 SID 250 12 187 SID 250 12 Blink caution J1587 defective unit or
component

(3) Battery

Error From Signal FMI Central Buzzer Source

Code MID Code Warning lamp
21 187 SID 251 0 Blink caution Battery voltage, to o high
187 SID 251 0 187 SID 251 1 Blink caution Battery voltage, too low

Volvo Construction Equipment UPDATE - EC160B~460B - 15

Customer Support
Error Message (Hydraulic system)
(1) Power shift proportional valve

Error From Signal FMI Central Buzzer Source

Code MID Code Warning lamp
31 187 PPID 1190 3 Blink caution Power shift PV, High voltage
187 PPID 1190 4 Blink caution Power shift PV, low voltage
187 PPID 1190 3 187 PPID 1190 5 Blink caution Power shift PV, open circuit

(2) Pedal pressure sensor

Error From Signal FMI Central Buzzer Source

Code MID Code Warning lamp
33 187 PID 91 3 Blink caution Pressure sensor, High voltage
187 PID 91 4 Blink caution Pressure sensor, low voltage
187 PID 91 3 187 PID 91 5 Blink caution Pressure sensor, open circuit

Volvo Construction Equipment UPDATE - EC160B~460B - 16

Customer Support
Error Message (Engine)
(1) Boost temperature sensor

Error From Signal FMI Central Buzzer Source

Code MID Code Warning lamp
42 128 PID 105 3 Blink caution too high voltage, shorted high
128 PID 105 4 Blink caution too low voltage, shorted low
128 PID 105 3 128 PID 105 11 Blink caution Not identified, Other malfunction

(2) Speed sensor ( flywheel )

Error From Signal FMI Central Buzzer Source
Code MID Code Warning lamp
43 128 SID 22 2 Blink caution Intermitternt or incorrect data
128 SID 22 3 Blink caution too high voltage, shorted high
128 SID 22 8 Blink caution A bnormal frequency
128 SID 22 2 128 SID 22 0 Blink caution valid, but too high above normal
128 SID 22 14 Blink caution Special instruction

(3) Boost pressure sensor

Error From Signal FMI Central Buzzer Source

Code MID Code Warning lamp
44 128 PID 102 3 Blink A larm too high voltage, shorted high
128 PID 102 4 Blink A larm too low voltage, shorted low
128 PID 102 3 128 PID 102 11 Blink A larm Not identified, Other malfunction
128 PID 102 2 Blink A larm Intermitternt or incorrect data

Volvo Construction Equipment UPDATE - EC160B~460B - 17

Customer Support
Error Message (Engine)
(4) Preheater
Error From Signal FMI Central Buzzer Source
Code MID Code Warning lamp
128 PID 45 3 Blink Caution High voltage
128 PID 45 4 Blink A larm Low voltage
(problem because preheat relay
128 PID 45 4 128 PID 45 5 Blink Caution
always ON)
open circuit, disconnected
128 SID 70 3 Blink A larm High voltage(Coil On)
128 SID 70 4 Blink Caution L ow voltage
128 SID 70 5 Blink Caution too low current

(5) Coolant temperature sensor

Error From Signal FMI Central Buzzer Source

Code MID Code Warning lamp
128 PID 110 2 Blink Alarm Intermittent or incorrect data
128 PID 110 3 Blink Alarm too high voltage, shorted high
128 PID 110 3 128 PID 110 4 Blink Alarm too low voltage, shorted low

(6) Oil pressure sensor

Error From Signal FMI Central Buzzer Source

Code MID Code Warning lamp
128 PID 100 2 Blink Alarm Intermittent or incorrect data
128 PID 100 3 Blink Alarm too high voltage, shorted high
128 PID 100 3 128 PID 100 4 Blink Alarm too low voltage, shorted low

Volvo Construction Equipment UPDATE - EC160B~460B - 18

Customer Support
Old Start Circuit( EC160B/180B/210B/240B/290B )
To Auto Grease
Controller
To Room Lamp,
Diesel Heater,
Fuel Filler Pump,
DC-DC Converter
Slow Blow
Fuse Main Power Supply
40A 40A F30 F16 F1 to Fuse Box
10A 15A 10A
To Auto Grease
Controller
To DC-DC
Converter

INSTRUMENT PANEL

B+ Cluster
Control
B+ BR R1 R2 C ACC
OFF
ON
START
80A
80A 140A

Slow Blow AH
Fuse
Relay
To Air Heater

B+

D+

W R2 ACC AS4 ES

To VECU

To VECU

EMS Power Relay

Air Con. SW
C SS
From VECU From Safety
IC Regulator (Safety Stop) Limit SW

B-

Volvo Construction Equipment UPDATE - EC160B~460B - 19

Customer Support
Start Circuit( Old Alternator & New IECU- EC160B/180B/210B)
POWER
FROM
BATTERY

40A 40A POWER

F30 F16 FROM
80A 15A 15A BATTERY
RELAY

to VECU
JA21 POWER
TO
PT150 PT150 RE3101 B+ IECU
1 2 3 B+ BR R1 R2 C ACC CLOCK
OFF
ON
INDI START
M
AMP

140A 3
A/S

T/E

2 1
4
to Air
Heater
AH
1 7 8 12 9

AUTO GREASE
CONTROLLER B+
2 3 4 5 6 JA61
to VECU
WB

0.5W
0.75Y

0.75B

0.5L

D+ SL JB2 JB9 A/C ES

from

to Air Contioner

to Relay EMS power

to VECU

to VECU
W safety
lever
+

M JA7
-

IC Regulator to VECU
4

B-

Volvo Construction Equipment UPDATE - EC160B~460B - 20

Customer Support
Start Circuit( New Alternator & Old Inst. panel- EC240B/290B)
POWER
FROM
BATTERY

40A 40A POWER

F30 F16 FROM
80A 15A 15A BATTERY
RELAY

to IND.
AG
PT150 PT150 B+ F1
B+ BR R1 R2 C ACC
1 2 3
OFF
10A
ON
INDI START
M
AMP To DC-DC
Converter
140A 3
A/S

INSTRUMENT PANEL
T/E

2 1
4
to Air
Heater AH Cluster
1 7 8 12 9 Control
AUTO GREASE
CONTROLLER
2 3 4 5 6

B+ SL
WB

0.5W
0.75Y

0.75B

0.5L

DFM JA61 from JB2 JB9 A/C ES

safety
BS
to VECU

to Air Contioner
lever

to Relay EMS power

to VECU

to VECU
I.C REG.

15

L
+ W
M
-

B-
4

Volvo Construction Equipment UPDATE - EC160B~460B - 21

Customer Support
Start Circuit( New Alternator & New IECU- EC160B/180B/210B/240B/290B)
POWER
FROM
BATTERY

40A 40A POWER

F30 F16 FROM
80A 15A 15A BATTERY
RELAY

to VECU
JA21 POWER
TO
PT150 PT150 RE3101 B+ IECU
1 2 3
B+ BR R1 R2 C ACC CLOCK
OFF
ON
INDI START
M
AMP

140A 3
A/S

T/E

2 1
4
to Air
Heater
AH
1 7 8 12 9

AUTO GREASE
CONTROLLER
2 3 4 5 6

B+
WB

0.5W
0.75Y

0.75B

0.5L

JA61 SL JB2 JB9 A/C ES

DFM

from

to Air Contioner
to VECU

to Relay EMS power

to VECU

to VECU
BS

safety
I.C REG.

15

L
lever
+
W
M
-

4
B-
JA7
to VECU

Volvo Construction Equipment UPDATE - EC160B~460B - 22

Customer Support
Old Start Circuit( EC360B/460B)
To Auto Grease
Controller
To Room Lamp,
Diesel Heater,
Fuel Filler Pump,
DC-DC Converter
Slow Blow
Fuse Main Power Supply
40A 40A F30 F16 F1 to Fuse Box
10A 15A 10A
To Auto Grease
Controller
To DC-DC
Converter

INSTRUMENT PANEL

B+ Cluster
B+ BR R1 R2 C ACC Control
OFF
ON
START

80A
80A 140A

Slow Blow AH
Fuse
Relay
To Air Heater

B+

D+

W R2 ACC AS4 ES

To VECU

To VECU

EMS Power Relay

Air Con. SW
C SS
From VECU From Safety
IC Regulator (Safety Stop) Limit SW

B-

Volvo Construction Equipment UPDATE - EC160B~460B - 23

Customer Support
Start Circuit( New Alternator & Old Instrument panel - EC360B/460B)
POWER
FROM
BATTERY

40A 40A POWER

F30 F16 FROM
80A 15A 15A BATTERY
RELAY

to IND.
AG
PT150 PT150 B+ F1
B+ BR R1 R2 C ACC
1 2 3
OFF
10A
ON
INDI START
M
AMP To DC-DC
Converter
140A 3
A/S

INSTRUMENT PANEL
T/E

2 1
4
to Air
Heater AH Cluster
1 7 8 12 9 Control
AUTO GREASE
CONTROLLER
2 3 4 5 6

B+ SL
WB

0.5W
0.75Y

0.75B

0.5L

DFM JA61 from JB2 JB9 A/C ES

safety
BS
to VECU

to Air Contioner
lever

to Relay EMS power

to VECU

to VECU
I.C REG.

15

L
+ W
M
-

B-
4

Volvo Construction Equipment UPDATE - EC160B~460B - 24

Customer Support
Start Circuit( New Alternator & New IECU- EC360B/460B)
POWER
FROM
BATTERY

40A 40A POWER

F30 F16 FROM
80A 15A 15A BATTERY
RELAY

to VECU
JA21 POWER
TO
PT150 PT150 RE3101 B+ IECU
1 2 3 B+ BR R1 R2 C ACC CLOCK
OFF
ON
INDI START
M
AMP

140A 3
A/S

T/E

2 1
4
to Air
Heater AH
1 7 8 12 9

AUTO GREASE
CONTROLLER
2 3 4 5 6

B+
WB

0.5W
0.75Y

0.75B

0.5L

JA61 SL JB2 JB9 A/C ES

DFM

from

to Air Contioner
to VECU

to Relay EMS power

to VECU

to VECU
BS

safety
I.C REG.

15

L
lever
+
W
M
-

4
B-
JA7
to VECU

Volvo Construction Equipment UPDATE - EC160B~460B - 25

Customer Support
Alternator change
OLD NEW

B+
DFM
B- BS
15

+
L

B2
W

D+ W B-

EC140B~210B
Standard(80A)

+
B1
EC240B~460B
Standard(55A)
Option(80A)
B+

EC140B~460B
Standard(80A)
D+ B+

DFM
W
BS

I.C REG.
15

W
IC Regulator

B- B-

Volvo Construction Equipment UPDATE - EC160B~460B - 26

Customer Support
Safety relay change( Add time delay function)
Alternator "L" Key "C" *** During the air bleeding procedure from fuel line,
We need more cranking time to start engine.
But at this situation, new alternator produce
a little bit higer voltage at the termianl “L”.
So this voltage deenergize safety relay and interrupt
start motor. To prevent this, we add the time delay
GND Safety lever
function at safety relay.

(1) Old(14526226) (1) New(14531201) ***td = 30 +/- 5sec

Hold key Tum the key Start the Hold key Tum the key Start the
Normal switch on ST switch to ST and engine again Normal switch on ST switch to ST and engine again
operation position after ON while engine after the operation position after ON while engine after the
engine started. is running failure engine started. is running failure
v ST v v ST v
ST ST ST ST ST ST
KEY KEY
SWITCH t
ON ON
t
ON ON
SWITCH t
ON ON
t
ON ON

v v ON v ***td v ON
SAFETY 2-4 SAFETY 2-4
OFF OFF sec. OFF OFF sec.
RELAY t t
RELAY t t
v r/min v r/min

STARTER OFF
STARTER OFF
t t t t
r/min r/min

ENG OFF ENG OFF

t t
r/min r/min

ALT OFF
B ALT OFF
B

t t A t t A

Prevent Prevent
SAFETY Prevent Prevent overrunning SAFETY Prevent Prevent overrunning
RELAY overrunning restart while motor RELAY overrunning restart while motor
is cranking is cranking

Volvo Construction Equipment UPDATE - EC160B~460B - 27

Customer Support