Toshiba tdp-sp1 tdp-xp1 tdp-xp2 PDF

FILE NO.
330-200805GR
Rev.00
SERVICE MANUAL
DLP PROJECTOR
TDP-SP1
TDP-XP1
TDP-XP2
The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s).
This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use
the parts described in this manual and lead-free solder (*2).
For (*1) and (*2) , see the next page.
© TOSHIBA CORPORATION Published in Japan, August 2008 GREEN

(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product ⎯ especially
when soldering large components, through-hole pins, and on PCBs ⎯ as the level of heat
required to melt lead-free solder is high.
Table of Content
Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-3
Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1
Disassemble Lamp Cover Module 2-2
Disassemble Lamp Module 2-2
Disassemble Top Cover Module 2-3
Disassemble Keypad Board 2-3
Disassemble Dust Proff Holder 2-4
Disassemble Top Shielding 2-5
Disassemble Main Board Module 2-5
Disassemble Right/Front/Left/Back Cover 2-6
Disassemble Fan Module 2-7
Disassemble Engine Module 2-8
Disassemble IR Sensor Module 2-9
Disassemble Color Wheel Module 2-9
Disassemble Focus Ring 2-10
Disassemble Zoom Ring Holder 2-10
Disassemble DMD Chip 2-11
Disassemble Interrupt Switch 2-12
Disassemble LVPS Module 2-14
Disassemble Blower Module 2-15
Disassemble Bottom Shielding 2-16
Disassemble Speaker Module 2-17
TDP-SP1/XP1/XP2 Confidential
Disassemble Elevator Module 2-17
Rod Adjustment 2-18
Re-write Lamp Usage Hour 2-19
Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-2
Chapter 4 Function Test & Alignment Procedure

Test Equipment Needed 4-1
Service Mode 4-1
OSD Reset 4-1
Test Condition 4-2
Defect specification table 4-3
Test Inspection Procedure 4-4
PC Mode 4-4
Calibration 4-8
Video Performance 4-10
Optical Performance Measure 4-11
Others 4-12
Chapter 5 Firmware Upgrade

Equipment Needed 5-1
DLP Composer Lite Setup Procedure 5-2
Firmware Upgrade Procedure 5-4
Chapter 6 EDID Upgrade
EDID Introduction 6-1
Equipment Needed 6-2
Setup Procedure (VGA) 6-3
EDID Key-In Procedure 6-4
Chapter 7 Speare Parts

Spear Parts List 7-1
Appendix (Exploaded Image) 1
Chapter 1
Introduction
1-1 Highlight
No Item Description
1 Dimensions (W x H x D) - 270*87*187 mm
2 Weight - <5 Ibs
3 Tilt Angle - 7 degrees with elevator mechanism
- Universal AC 100--240V ~ 50 / 60 Hz with PFC input
- 180W Lamp @ normal operation (SP1)
4 Power Supply - 200W Lamp @ normal operation (XP1/XP2)
- Variance FAN speed control
(Depend on temperature variance)
- Advanced air flow
- Two fans with low system acoustic noise level
- Temperature control circuits with adaptive voltage control
5 Cooling system fan speed
- High altitude cooling mode
- Maximum touch temperature follows the UL60950-1
regulation
- 1980 ANSI Lumens (Typical) (SP1/XP1)
- 1760 ANSI Lumens (Minimum) (SP1/XP1)
6 Brightness
- 2250 ANSI Lumens ( Typical ) (XP2)
- 2000 ANSI Lumens ( Minimum ) (XP2)
- 1700:1 Typical (Full on / full off) (SP1)
- 1000:1 Minimum (Full on / full off) (SP1)
- 600:1 Typical (Full on / full off) (XP1)
7 Contrast
- 400:1 Minimum (Full on / full off) (XP1)
- 1800:1 Typical (Full on / full off) (XP2)
- 1400:1 Minimum (Full on / full off) (XP2)
- 80% Typical JBMA
8 Uniformity
- 65% Minimum JBMA
- 1.95 ~ 2.15:1 distance/width @2.366m (SP1)
9 Throw ratio
- 1.96 ~ 2.13:1 distance/width @2~3 m (XP1/XP2)
TDP-SP1/XP1/XP2 Confidential 1-1

No Item Description
10 Projection lens - F# 2.41 – 2.55 , 1.10X Mechanical Zoom Lens
- 3500 hours at typical full power mode (SP1)
- 3000 hours at typical full power mode (XP1/XP2)
11 Lamp life - 4000 hours at Eco mode
(more than 50% of lamp population have light output>50%
of initial min Lumen output at the lamp life time)
- One D-Sub 15-pin female connector for VGA input
and component video input
- One Mini DIN 4-pin for S-Video Input
- One RCA Jack for Composite Video Input
- One D-Sub 9-pin male RS232 port for FW update
12 Therminal
- One Audio in
- One Audio out
- One D-Sub 15-pin female connector for VGA output
(VGA out is loop through from VGA input on standby mode
and normal operation)
- Computer analog input
- Video
- Analog RGB 0.7Vp-p, 75ohm
- Sync
Hsync Freq. 31.35~68.7kHz
Vsync Freq. 56~85Hz
13 Input Signal - Separate Sync :(H V) TTL level (bi-polarity)
- Composite Sync: TTL level (bi-polarity)
- Sync-on-green: negative sync. 0.3Vp-p
- Analog Video
Composite video 75ohm
S-video (Y/C) 75ohm
Component video (Y/Pb/Pr) 75ohm
- One panel 0.55” DMD SVGA projection system (SP1)
14 DMD Chip
- One panel 0.55” DMD XGA projection system (XP1/XP2)
15 System controller - TI DDP2230
- 800(H) x 600(V) (SP1)
16 Number of active dots
- 1024(H) x 768(V) (XP1/XP2)
17 Keystone correction - +/ -15 degree Vertical

No Item Description
- Standards:
NTSC: M (3.58MHz), 4.43 MHz
18 Video compatibility PAL: B, D, G, H, I, M, N
SECAM: B, D, G, K, K1, L
HDTV: 480i/p, 576i/p, 720p, 1080i
19 Color wheel - R80Y30G84W90B76(5 segments)&7200rpm
- 180W Lamp(Osram E20.6n) (SP1)
20 Lamp
- 200W Lamp (Osram E20.6n) (XP1/XP2)
- Operating: 5 - 35°C
21 Temperature
- Storage: -20- - 60°C
1-2 Compatible Mode
Analog
Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
640x350 70 31.5
640x350 85 37.9
640x400 85 37.9
640x480 60 31.5
VGA 640x480 72 37.9
640x480 75 37.5
640x480 85 43.3
720x400 70 31.5
720x400 85 37.9
800x600 56 35.2
800x600 60 37.9
SVGA 800x600 72 48.1
800x600 75 46.9
800x600 85 53.7

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
1024x768 60 48.4
1024x768 70 56.5
XGA
1024x768 75 60.0
1024x768 85 68.7
1152x864 70 63.8
1152x864 75 67.5
SXGA
1280x960 60 60
1280x1024 60 63.98
MAC 16’’ 832x624 74.55 49.725
MAC 19’’ 1024x768 75 60.24
MAC 1152x870 75.06 68.68
MAC G4 640x480 60 31.35
i MAC DV 1024x768 75 60
i MAC DV 1152x870 75 68.49

Chapter 2
Disassembly & Assembly Process

2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :107
2. Hex Sleeves 5mm
3. Screw Bit (+) :102
4. Screw Bit (-) :102
5. Long Nose Nipper
6. Tweezers
7. TDP-SP1 unit
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: If you need to replace the main board, you have to get into service mode and record the
lamp usage hour. please refer to section 2-25.

* Note: The disassemble procedure for TDP-SP1/XP1/XP2 is the same. Here, we take TDP-SP1
as an example.

2-2 Disassemble Lamp
Cover Module
1. Unscrew 2 screws on Lamp Cover

Module (as red circle)
2. Disassemble Lamp Cover Module
Lamp Cover Module

Module
1. Unscrew 2 screws on Lamp Module

(as red circle)
2. Disassemble Lamp Module
Lamp Module

2-4 Disassemble Top Cover
Module
1. Unscrew 2 screws on the unit base

(as red circle)
2. Unplug 1 FPC cable (as red square)

3. Disassemble Top Cover Module
Top Cover Module
2-5 Disassemble Keypad

Board
1. Unscrew 4 screws on the Keypad

(as red circle)
2. Take off 1 Mylar
3. Disassemble Keypad Board

4. Take off Return Button Key and Keypad.
Return Button Key Keypad
2-6 Disassemble Dust Proff

Holder
1. Unscrew 3 screws (as red circle)
2. Disassemble Dust Proff Holder

2-7 Disassemble Top
Shielding
2. Disassemble Top Shielding
2-8 Disassemble Main Board

Module
1. Take off the black tape (as yellow square)

2. Unplug 8 connectors (as red square)
3. Unplug 1 FPC cable (as green square)
5. Unscrew 6 hex screws (as blue circle)
6. Take off Main Board Module

8. Disassemble Main Board and Main
Board Shielding.
2-9 Disassemble Right/Front/

Left/Back Cover

2. Disassemble Right/Front/Left/Back Cover
Right Cover
Front Cover

Left Cover
Back Cover
2-10 Disassemble Fan

Module
1. Unplug 1 connector (as red square)

3. Take off Fan Module

4. Unscrew 1 screw (as red circle)
5. Disassemble Thermal Switch

7. Take off 1 mylar (as red square)
8. Disassemble Fan Module
2-11 Disassemble Engine

Module
1. Take off 1 Mylar (as yellow square)

3. Disassemble Engine Module

2-12 Disassemble IR Sensor
Module
1. Tear the black tape (as red square)

2. Take off IR Sensor Module
3. Separate IR Lens Holder and IR Sensor

Board.
2-13 Disassemble Color

Wheel Module
1. Unscrew 2 screws to disassemble Color

Wheel Module (as red circle)
2. Unscrew 1 screw to disassemble Photo
Sensor Board from Color Wheel Module

(as yellow circle)

2-14 Disassemble Focus
Ring
1. Unscrew 3 screws to disassemble Focus

Ring (as red circle)
2-15 Disassemble Zoom

Ring Holder
1. Unscrew 1 screw to disassemble Zoom

Ring (as red circle)

2. Unscrew 2 screws to disassemble Zoom
Ring Holder (as red circle)
2-16 Disassemble DMD Chip
1. Unscrew 2 screws to disassemble

Heatsink (as red circle)

2. Separate DMD Board and DMD Chip.
Note: Rotate the Lock counterclockwise

(as red arrow) when you separate
DMD Chip
2-17 Disassemble Interrupt

Switch
1. Unplug 2 connectors (as yellow square)

2. Unscrew 1 screw (as red circle)
3. Take off the yellow tape (as red square)
4. Disassemble Interrupt Switch

5. Use tweezers to loose 2 tenons
(as green circle) and disassemble the
Interrupt Switch from the Holder.
Interrupt Switch

Driver Module
1. Unscrew 1 screw to take off Lamp Driver

Module (as red circle)
3. Unplug 3 connectors (as red square)

5. Disassemble Lamp Driver Module
2-19 Disassemble LVPS

Module
1. Take off the Mylar (as yellow square)

3. Disassemble LVPS Module

2-20 Disassemble Blower
Module

2. Disassemble Blower Module

Note : Avoid to press the Blower with great
strenth.
2-21 Disassemble Bottom

Shielding
1. Use Tweezers to loose 2 tenons and

disassemble Rod Duct (as blue square)
2. Take off 1 Mylar (as red square)
4. Disassemble Bottom Shielding
Rod Duct

2-22 Disassemble Speaker
Module

2. Disassemble Speaker Module
3. Use Tweezers to loose 2 tenons
(as yellow circle) and separate Speaker
and Speaker Holder.
2-23 Disassemble Elevator

Module
1. Unscrew 1 screw (as blue circle)

2. Take off Elevator foot
4. Take off Elevator Module

2-24 Rod Adjustment
1. Environment adjustment
screw 2
- The distance between the engine and the
screen is 2.62 M screw 1
- This process should be done at a dark
environment. (under 5 Lux)

2. Procedure adjustment
- Change the screen to “white screen.”

- Adjust the screws by using the rod on
the engine module to readjust the image.

(adjust until the yellowish or bluish parts
disappeared.)
3. Abnormal image inspection
- It should not have any abnormal color at
the rim of the image by estimating through

the eyes.
Note: - To avoid over adjust the rod.
- “Screw 1” should be adjusted first, and
then adjust the “Screw2”.After the
adjustment, use the glue to fix the
screws.

Chapter 3
Troubleshooting
3-1 LED Lighting Message
Message Temp LED Power LED Lamp LED
Stand by OFF ON (O) OFF
Normal (Power ON) OFF ON (G) OFF
Powering Up OFF Blink (G) OFF
Cooling (Stage 1) OFF Blink (G) OFF
Cooling (Stage 2) OFF Blink (O) OFF
Programming ON (R) Blink (O) ON (R)
ON (R)
Warning Lamp (not lit) OFF ON (R) after 5sec go to
stand by
Over Temp ON (R) ON (R) OFF
Fan Lock Blink (R) ON (R) OFF
C/W failure during

Blink (R) ON (R) Blink (R)
operation
C/W failure when

OFF ON (O) OFF
starting up
(R) - RED
(O) - ORANGE
(G) - GREEN
3-2 Main Procedure
No Symptom Procedure
• Ensure the Power Cord and AC Power Outlet are securely
connected
• Check Lamp Cover and Interrupt Switch
• Ensure all connectors are securely connected and aren’t
1 No Power
broken
• Check Lamp Driver
• Check LVPS
• Check Main Board

• Check LED Status
a. Lamp ON(R), Power ON(R), Temp LED OFF
- Check Lamp
- Check Lamp Driver
- Check Main Board
b. Lamp OFF, Power ON(R), Temp LED ON(R) or Blink(R)
- Check Thermal Switch
2 Auto Shut Down
- Check Fan
c. Lamp Blink(R), Power ON(R), Temp LED Blink(R)
- Check Color Wheel
- Check Photo Sensor
d. Temp OFF, Power ON (O), Lamp OFF
- Check Color Wheel
TDP-SP1/XP1/XP2
/XP1/XP2 Confidential 3-2
• Ensure the Signal Cable and Source work
(If you connect multiple sources at the same time, use the
“Source” button on the control panel to switch)
• Ensure all connectors are securely connected and aren’t bro-
ken
3 No Image • Check Main Board
• Check DMD Board
• Check Colour Wheel
• Check DMD Chip
• Check Engine Module

• Ensure all connectors are securely connected and aren’t
broken
• Check Lamp Module
4 No Light On
• Check Lamp Driver
• Check LVPS

5 Mechanical Noise
• Check Fan Module
• Check if the Main Board and the DMD Board are
assembled properly
6 Line Bar/Line Defect • Check Main Board
• Check DMD Board
• Check DMD Chip

• Do “Reset (All data)” of the OSD Menu
• Ensure that the signal cables and source are work as well-
7 Image Flicker Check Lamp Module
• Check Colour Wheel- Check DMD Board
TDP-SP1/XP1/XP2
• Adjust Colour Wheel Index
8 Colour Abnormal
• Check Main Board- Check DMD Board
• Ensure the projection screen without dirt

• Ensure the projection lens is clean
Poor Uniformity/
9 • Ensure the Brightness is within spec
Shadow
• Check rod alignment
• Check Engine Module
• Ensure the projection screen without dirt
• Ensure the projection lens is clean
Dead Pixel/Dust
10
(Out of spec.) • Clean DMD Chip and Engine Module
• Check DMD Chip- Check Engine Module
• Ensure that the signal cables and source work as well.

11 Garbage Image • Check Main Board
• Check DMD Board
• Remote Control
a. Check Battery
b. Check Remote Controller
c. IR receiver
Remote Control/
12 d. Check Main Board
Control Panel Failed
• Control Panel
a. Check FPC
b. Check key pad
c. Check Main Board
13 Function Abnormal • Check Main Board
• Check DMD Board
TDP-SP1/XP1/XP2
- Ensure that the signal cables and source are work as well
- Check Speaker Module

14 Audio Abnonrmal
- Check Main Board
TDP-SP1/XP1/XP2
Chapter 4
Function Test & Alignment Procedure
4-1 Test Equipment Needed

- IBM PC with SVGA/XGA resolution
- DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video”
, “Composite” and "HDMI".
- HDTV Source (480P, 720P, 1080i)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)
- After changing parts, check the information below.
4-2 Service Mode

1. Turn on the projector and input the signal
2. Do the following actions sequentially to enter service mode menu
(1) Press "Power→Left→Left→Menu".
(2) Service mode will be shown.
(3) After confirming the configuration, press "Exit" to exit.
4-3 OSD Reset

1. After final QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please enter OSD menu.
(2) To execute "Reset" function.

4-4 Test Condition
- Circumstance brightness: Dark room less than 5.0 lux.
- Inspection distance: 1.8m~2.8m functional inspection.
- Screen size: 60 inches diagonal
- After repairing TDP-SP1, the unit should be run-in (refer to the table below)
Symptom Run-in Time

Normal repair 2 hours
NFF 4 hours
Auto shut down 6 hours
- Enter Burn-In Mode
* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.
Press power > Enter > Enter > Menu

Choose Burn-In Test > enter
Lamp On (Min) Press right key to adjust the time (50)
Lamp Off (Min) Press right key to adjust the time (10)
Set burn in cycle Press right key to adjust the cycle
After setting up the time, choose Burn-In mode and hit enter
Screen Defects (While replacing DMD Chip, DMD BD and MB)
< Figure: Zone A &B Definition >

Defect specification table
Order Symptom Pattern Criteria

Black pattern
1 Bright pixel ( dots) A+B=0
( IRE=O)
A+B=6
2 Dark pixel(dots) White pattern
A+B=1
3 Unstable pixel (dots) Any pattern
Adjacent dark pixel A+B=0

4 Any pattern
(dots)
A+B=3
5 Dark blemish (Dirty) Blue 60 pattern
(diameter <1/2 inch)
A+B=3
6 Bright blemish (Dirty) Gary 30 pattern
(diameter <1/2 inch)
7 Bright dot on frame Black pattern 2

4-5 Test Inspection Procedure
Charge parts/
M/B FW Color Wheel Engine
Update
Version Update v v
Color Wheel index v v
P
v v
Calibration
YPbPr
v v
Calibration
OSD Reset v v
EDID v
Re-write Lamp
v
Hour Usage
Check ROD
Position and v
Adjust
4-6 PC MODE
1. Frequency and tracking boundary

Procedure - Test equipment: video generator.
- Test signal: analog 800 x 600@60Hz (SP1)
analog 1024x 768@60Hz (XP1/XP2)
- Test Pattern: general-1 or master
- Check and see if the image sharpness is well-
performed.
General-1
- If not re-adjust by the following steps:
(1) Select "Frequency" function to adjust the
total pixel number of pixel clock in one line
period.
(2) Select "Tracking" function and use right or
left arrow key to adjust the value to minimize
video flicker.
Master

- Adjust Resync or Frequency/Tracking/H.
Position/V. Position to the inner screen.
Inspection item - Eliminate visual wavy noise by Rsync, Frequen-
cy or Tracking selection.
- Check if there is noise on the screen.
- Horizontal and vertical position of the video
should be adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is
considered as failure product.
- If there is noise on the screen, use auto or
manual “frequency” function or “tracking” func-
tion to adjust the screen.
- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable.
2. Light Leak
- Test signal: analog 800x600@60Hz (SP1)
- Test Pattern: gray 30 patterns
- Check if the light leaks.
* Light leak on reflective edge, eyecatcher, bond-
Gray 30
wires and exposed metal.
Inspection item - Light leak check.
- Bright blemish (dirty).
Criteria - The pattern cannot accept the color level of the
leakage is brighter than the gray 30 pattern.
- Ref. below table
Note: The defect criteria follows TI specification.
3. Blemish (Dark)
- Test signal: analog 800x600@60Hz.
@60Hz. (SP1)
analog 1024x 768@60Hz (XP1/XP2) Blue 60
- Test Pattern: blue 60

Inspection item - Dark blemish check.(dirty)
Criteria - The bright blemish is unacceptable when it ap-
pears on blue 60 pattern.
4. Dead Pixel (Bright pixel)

@60Hz. (SP1) Full black
- Test Pattern: full black
Inspection item - Bright pixel check.
Note: Frame dimension under operative zone1
inch
Criteria - Bright pixel is unacceptable.
- Ref. below table
5. Dead Pixel (Dark pixel)

Full white
@60Hz. (SP1)
- Test Pattern: full white
Inspection item - Dead pixels check.
- White pattern (IRE=100)
- Adjacent dark pixel.
Criteria - The number of the dead pixels should be less or
equal to 6 pixels.
- Adjacent pixel with each other is unacceptable.
- Ref. below table
Full screen
6. Focus test
- Test signal: analog 800x600@60Hz
@60Hz (SP1)
MEME Sony

- Test Pattern: full screen or MEME Sony
Inspection item - Focus check
Criteria - From screen 2.62 M

via visual to check the focus, look at the entire
screen, focus shall be clear, crisp, and sharp
over the entire surface of the display
pattern.(Blur word on one of the corner after
adjustment is acceptable. However, the word
should at least be recognizable.)
Master
7. Color performance
- Test signal: DVI (HDMI) 720p,1080i
- Test Pattern: Master, In focus II or SMPTE RP-
133
* Please refer to 4-2 to enter service mode.
Use 720P & 1080i signal, master pattern to do
HDTV test. Color cannot discolor to purple and InFocus II
blue. If the test result is discoloration or flicker- / 64 gray RGBW
ing, please return the unit back to repair

centers.
Inspection item - Check if each color level is well-functioned.
- color saturations
Criteria - Screen appears normal. It should not have any

abnormal condition, such as lines appear on the
screen and so on.
SMPTE RP-133
- Color appears normal.
- It is acceptable to have few lines flashing at the
center and on the edge of 1080i image. How-
ever, rest of the image should appears stable.
- RGBW should all appear normal on the screen
and sort from R -G-B-W.
- Color levels should be sufficient and normal.
(the unidentified color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color or
heavy lines.

- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable
4-7 Calibration
SMPTE BAR
1. YPbPr calibration
- Once main board is changed, YPbPr calibration
should be done as well.
(1) Test signal: 480i
(2) Test Pattern: SMPTE BAR
- Note
(1) Calibration pattern should be in fill screen
mode.
(2) Please refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) Choose and access YPbPr Calibration for
correction in service mode. Choose “menu” In focus II / 64 Gray
to leave the service mode after all. RGBW
Check pattern - Test signal: 480i

- Test pattern: In focus II or 64 grey RGBW
* After finishing ADC adjustment, check 64 gray
RGBW pattern.
Inspection item - Color situations
Criteria - There should not have any lack of RGBW. The
color should appear normal and sort in right
order.
- Color levels should be sufficient and normal.
(the unidentified color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color ot
heavy lines

2. PC calibration
Procedure - Test equipment: video generator
- Once main board is changed, PC calibration should
be done as well.
(1) Test signal analog: 800x600@60Hz
@60Hz (SP1)
1024x 768@60Hz (XP1/XP2)
(2) Test Pattern: White(up) Black(down)
White / Black
- Note
(1) Caibration pattern should be in fill screen
mode.
(2) Please refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) Choose and access PC Calibration for correc-
tion in service mode. Choose “menu” to leave the
service mode after all.
Check pattern - Test signal: analog 800x600@60Hz

@60Hz (SP1)
- Test pattern: In focus II or 64 grey RGBW
* After finishing ADC adjustment, check 64 gray
RGBW pattern.
In focus 2 / 64 gray
Inspection item - Color sturations RGBW
Criteria - There should not have any lack of RGBW. The color
should appear normal and sort in right order.
- Color levels should be sufficient and normal. (the
unidentified color levels on both left and right sides
should not over 8 color levels.)
- Grey level should not have abnormal color ot heavy
lines.

4-8 Video Performance
Motion video
1. CVBS
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
- Check the sound from speakers.
2. S-Video
- Test signal: S-Video
Inspection item - Video performance test

3. HDTV/ Component
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test

4. Audio Test
- Test signal: CVBS
Inspection item - Audio performance test
Criteria - Check the sound from speakers.
- Check “Volume” is normal
- Check “Mute” is normal
4-9 Optical Performance Measure
Inspection Condition
- Environment luminance: 5 Lux
- Product must be warmed up for 3 minutes
- Distances from the screen: 2.38 M
- Screen Size: 60 inches diagonal
- Reset to default before measurement
1. Test equipment
- Test signal: analog 800x600@60Hz
@60Hz (SP1)
analog 1024x768@60Hz (XP1/XP2)
Full white pattern
2. Brightness
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula
Avg.(P1~ P9)x1.1m2
Full black pattern

Criteria - 1000 lumens (SP1/XP1)
1100 lumens (XP2)
3. Ful On/Full Off Contrast

Procedure - Full white pattern & full black pattern
- Use CL100 to measure brightness values of full
white pattern P5 & full black pattern B5 ( see im-
age: full white)
- Follow Contrast formula to calculate contrast
values.
☼ Contrast Formula
P5/B5
Note: P5=center of white image
B5=center of black image.
Criteria - 1000:1 (SP1)
- 400:1 (XP1)
- 1400:1 (XP2)
4. Uniformity
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
average values.
☼ Uniformity Formula
ANSI Uniformity = Avg. (P1, P3, P7, P9)
x 100%
P5
Criteria - 65%
4-10 Others
1. Functional Inspection
Keypad button - All keypad buttons must operate
smoothly.

General - All OSD functions must be checked for
functionality. When OSD menu is displayed,
there shall be no visible peaking, ring-
ing, streaking, or smearing artifacts on the
screen.
Factory Default - The factory settings (with appropriate center-

ing, size, geometry distortion, etc.) shall be
displayed upon “Recall” is selected from
OSD
Display Size - All preset modes shall expand to full screen

size using OSD Horizontal and Vertical Size
controls
Display Data Channel (DDC) - The purpose of the DDC test is to verify the
DDC1/DDC2B operation of the projector and
to verify Plug & Play function.
Acoustic - High pitch sound from cooling fan and color

wheel is unacceptable.
2. Check points for exterior and print pattern

Check item Check point
Missing letters & pattern or blurry prints are
Text & Pattern
unacceptable.
Dirt, scrape, water ripples and uneven color are
Exterior
unacceptable.
Buttons Stuck buttons are unacceptable.
Focus ring Focus ring is functioning smoothly.
Missing logo, missing prints and blurry prints are
Logo
unacceptable
Screw All screw sure be fixed and in right type.
Pedestal Well-functioned
Lamp Cover It should be locked in the correct place.
Plastic Parts All plastic parts can not be broken and damaged.
Safety or warning All safety and warning label should be visible,
label including all contents.
All interface connector should be complete and
Connector
workable.
Chapter 5
Firmware Upgrade
5-1 Equipment Needed
Software : (DDP 2230- RS232)

- DLP Composer
- Firmware
- Library V7.1 0330 (library file has to put in PC and set right path in 5-3 step 4)
Note: The FW upgrade procedure for TDP-SP1/XP1/XP2 is the same. Here, we take TDP-SP1
as an example.
Hardware :
- Projector
- Power cord
- RS232 Cable
- PC or Laptop
Note: FW upgrade procedure should use special RS232 Cable.

5-2 DLP Composer Lite Setup
Procedure
1. Choose "DLP Composer Lite V7.1 Setup"

Program.
2. Click "Next" button.

3. Read "License Agreement".
- Choose "I accept and agree to be bound

by all the terms and conditions of this
License Agreement".
4. Click "Next".
5. Click "Next".

6. Click "Next".
7. Click "Next".
8. Writing system registry values.
9. Click "Finish".

5-3 Firmware Upgrade
Procedure
1. Set-up
- Hold on "menu" and "input" buttons and
plug in power cord.

- Once the Power LED blink in Yellow & Red
at the same time, plug in RS232 cable into

the projector and link to the RS232 port of
a PC.
Note: The system fan and the light will not
operated.
2. Execute the "DLP ComposeTM" file.
3. Click "edit" and "perferences".
4. Click “Library.”
- Click the “browse” button and navigate to
the directory where you put the library file
in.

5. Select "Edit\preferences\Communications"
- Choose "Serial Port".
- Choose "COM2" then click “Configure”

Note: Choose the COM Port which you are
using.
- Choose “Disable” in “RTS” and “CTS”

item.
- Key in “4000” in “Read” and “Write” box
- Click “OK”
- Click “OK”
6. Choose "Flash Loader".

- Click "Browse" to search the firmware file.
7. Selete the item "skip Boot Loader Area"
(select 32KB).
- Click "Reset Bus" to erase the flash
memory.

8. Click "start download" to process the
firmware upgrade.
- Click "Yes" to erase the flash memory.
9. When firmware upgrade process is

finished, the unit return to stand-by status.
- Unplug RS232 cable and power cord and

replug in power cable.
10. Restart the unit and enter the service
mode to check the firmware version.

(To enter service mode, please refer to
Chapter 4 Function Test and Alignment
Procedure.)

Chapter 6
EDID Upgrade (Factory only)

6-1 EDID Introduction
Extended Display Identification Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.
The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the
PC graphics adapter. The system uses this information for configuration purposes, so the
monitor and system can work together.
Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its
main board, the display device will show no image while the input source is digital signal.

6-2 Equipment Needed
Software
- EDID Program (Generic V0.51)
- EDID File (Toshiba_TDP-SP1_EDID_V02.ini)
Hardware
- Projector
- Generic Fixture for EDID Key-in (Fixture: JP3 must be closed)
- Power cord for Projector
- RS-232 9 Pin Cable (pin to pin, F-M)
- Monitor
- PC
- VGA cable
- Power adapter and power cord for fixture
Note: The EDID upgrade procedure for TDP-SP1/XP1/XP2 is the same.

Here,we take TDP-SP1 as an example.

Power CNN
6-3 Setup Procedure
(VGA)
1. Connect all ports
(1) Connect P1 of Fixture with COM Port of
PC/Laptop by RS232 Cable.
(2) Connect P2 of Fixture with VGA port of
Projector by VGA Cable. P1

P2
(3) Plug Power Adapter to Power CNN.
(4) Plug Power Cord to TDP-SP1 unit.
Note: Confirm JP3 is "Close" status.
VGA
Power Port
VGA Port

6-4 EDID Key-In Procedure 1
1. Execute EDID Program

2
(1) Click on "EDID" to execute EDID
program.
(2)
2. Process
(1)
(1) Check the COM port is "COM 1"
(Select the COM port which you are

using).
(2) Click the "Model" button.

(3)
(3) Choose the source file
"Toshiba_TDP-SP1_ EDID-V02.ini"
and then open it.
3
3. Process
(2)
(1) In "Write Source Select" item,select
"Analog".
(2) Click "Program" button. (1)
4. Process 4
(1) "Please change the cable to Analog"

will be shown on the screen.
(2) Please press "Ok" button.

5. Finish 5
(1) "OK" will be shown on the screen.
6. Read EDID information
(1) In the Read item,select "Analog" and

"Trans".
(2) Please press "Read" button. 6
7. Read EDID information

(1) EDID Informations will show the result.

Chapter 7
Spare Parts List

7.1 Spare parts list GREEN
Loca- Part No
No Description
tion SP1 XP1 XP2
1 A001 FOOT ASSY, REAR, RIGHT 75012010
2 A002 COVER, FRONT 75012011
3 A003 COVER, LEFT 75012012
4 A004 HOLDER, IR LENS 75012013
5 A005 RING, FOCUS 75012014
6 A006 RING, ZOOM 75012015
7 A007 COVER, RIGHT 75012016
8 A008 BUTTON, RETURN 75012017
9 A009 FOOT ASSY, SPACER 23587276
10 A010 RUBBER, FOOT, REAR 23587283
11 A011 COVER ASSY, LAMP 75012029
12 A012 FOOT ASSY, FRONT 75012030
13 A013 COVER ASSY, BOTTOM 75012031
14 A014 COVER ASSY, TOP 75012033 75012703 75013086
15 A015 COVER ASSY, I/O 75012035
16 A016 CAP ASSY, LENS 75012037
17 A017 BUTTON, KEYPAD 75012038
18 E001 CABLE, FFC, 14P P=0.5MM, MAIN TO KEY BOARD 75012003
19 E002 SWITCH ASSY, THERMAL 75012004
20 E003 DMD, TYPE-X 800X600 PIXEL 0.55 75012006 ------ ------
21 E003 DMD, 1024X768 PIXEL .55 XGA 2 ------ 75012696 ------
22 E003 DMD, 1024X768 PIXEL, 0.55", TYPE-X ------ ------ 75013083
23 E004 FAN ASSY, LAMP, 45X20 BLOWER 75012007
24 E005 FAN, EXHAUST, KDE1207PKV1-A, 70X70X20MM 75012008
25 E006 SPEAKER, 2W, 4 OHM, 30MM 75012009
26 E007 THERMAL PAD, DMD 75012018
27 E008 THERMAL PAD, UNDER HEAT SINK 75012019 ------ ------
28 E009 HEAT SINK, TOP 75012022 75012697 75012697
29 E010 MASK, DMD 75012023
30 E011 LIGHT PIPE, OPTICAL 75012024
31 E012 COLOR WHEEL ASSY 75012025 75012698
32 E013 OPTICAL BLOCK, SUB FRAME 75012026 75012699
33 E014 OPTICAL BLOCK 75012027 75012700 75013084
34 E015 SWITCH ASSY, LAMP COVER 75012039
35 P001 PC BOARD ASSY, POWER, MAIN 75012036
36 P002 PC BOARD ASSY, POWER, LAMP 75012032 75012702
37 U001 PC BOARD ASSY, MAIN 75012028 75012701 75013085
38 U001 PC BOARD ASSY, MAIN, CHINA ONLY 75013149 75013150 75013151
39 U002 PC BOARD ASSY, KEYPAD 75012034
40 U003 PC BOARD ASSY, DMD 75012040
41 U004 PC BOARD ASSY, COLOR WHEEL 75012041
42 U005 PC BOARD ASSY, IR SENSOR 75012042
43 Y001 LABEL, SPECIFICATION, FOR USA ------ 75012690 75013082
44 Y001 LABEL, SPECIFICATION, FOR CHINA ------ 75012691 75012691
45 Y001 LABEL, SPECIFICATION, FOR EUROPE 75011999 ------ 75011999

Loca- Part No
No Description
tion SP1 XP1 XP2
46 Y002 OWNER'S MANUAL, CD-ROM 75012000 75012692
47 Y003 OWNER'S MANUAL, 4 LANGUAGE 75012001 75012693
48 Y004 OWNER'S MANUAL, CHINESE 75012002 75012694
49 Y005 CORD, POWER, EU 23587319
50 Y006 CORD, POWER, UK 23587320
51 Y007 CORD, POWER, CHINA 23587322
52 Y008 REMOTE HAND UNIT 75012005
53 Y009 CASE, SOFT 75012020
54 Y010 CARTON BOX 75012021 ------ ------
55 Y011 CORD, POWER, US, 3M SP-305/IS-14 75012695
56 Y012 CABLE, RS232C, 2M 9P FEMALE TO 9P FEMALE 75013148

Apendix (Exploaded Image)
㻭㻜㻝㻠
㻯㻻㼂㻱㻾㻌㻭㻿㻿㼅㻘㻌㼀㻻㻼
㻱㻜㻝㻠
㻻㻼㼀㻵㻯㻭㻸㻌㻮㻸㻻㻯㻷
㻭㻜㻝㻡
㻯㻻㼂㻱㻾㻌㻭㻿㻿㼅㻘㻌㻵㻛㻻
㻭㻜㻜㻣
㻯㻻㼂㻱㻾㻘㻌㻾㻵㻳㻴㼀
㼁㻜㻜㻝
㻼㻯㻌㻮㻻㻭㻾㻰㻌㻭㻿㻿㼅㻘㻹㻭㻵㻺
㻭㻜㻜㻞
㻯㻻㼂㻱㻾㻘㻌㻲㻾㻻㻺㼀
㻱㻜㻜㻝
㻯㻭㻮㻸㻱㻘㻌㻲㻲㻯
㻭㻜㻜㻠㻭㻜㻜㻟
㻴㻻㻸㻰㻱㻾㻘㻌㻵㻾㻌㻸㻱㻺㻿㻯㻻㼂㻱㻾㻘㻌㻸㻱㻲㼀
㻭㻜㻝㻟
㻸㻭㻹㻼㻯㻻㼂㻱㻾㻌㻭㻿㻿㼅㻘㻌㻮㻻㼀㼀㻻㻹
㻔㻺㻻㼀㻌㻿㻱㻾㼂㻵㻯㻱㻕
㻭㻜㻝㻝
㻯㻻㼂㻱㻾㻌㻭㻿㻿㼅㻘㻌㻸㻭㻹㻼
TDP-SP1/XP1/XP2 Confidential 1
ASSY BOTOM MODULE
㻼㻜㻜㻝
㻼㻯㻌㻮㻻㻭㻾㻰㻌㻭㻿㻿㼅㻘
㻼㻻㼃㻱㻾㻘㻌㻹㻭㻵㻺
㻱㻜㻜㻠
㻲㻭㻺㻌㻭㻿㻿㼅㻘㻌㻸㻭㻹㻼
㻼㻜㻜㻞
㻼㻯㻌㻮㻻㻭㻾㻰㻌㻭㻿㻿㼅
㻼㻻㼃㻱㻾㻘㻌㻸㻭㻹㻼
㻱㻜㻝㻡
㻿㼃㻵㼀㻯㻴㻌㻭㻿㻿㼅㻘
㻸㻭㻹㻼㻌㻯㻻㼂㻱㻾
㻭㻜㻝㻞
㻲㻻㻻㼀㻌㻭㻿㻿㼅㻘㻌㻲㻾㻻㻺㼀
ASSY BOTOM COVER MODULE
㻱㻜㻜㻤㻱㻜㻜㻢
㻴㻱㻭㼀㻌㻿㻵㻺㻷㻘㻿㻼㻱㻭㻷㻱㻾
㻮㻻㼀㼀㻻㻹
㻭㻜㻜㻥
㼅㻜㻜㻝㻲㻻㻻㼀㻌㻭㻿㻿㼅㻘㻌㻿㻼㻭㻯㻱㻾
㻸㻭㻮㻱㻸㻌㻿㻼㻱㻯㻵㻲㻵㻯㻭㼀㻵㻻㻺
㻭㻜㻜㻝
㻲㻻㻻㼀㻌㻭㻿㻿㼅㻘㻌㻾㻱㻭㻾㻌㻾㻵㻳㻴㼀
㻭㻜㻝㻜
㻾㼁㻮㻮㻱㻾㻘㻌㻲㻻㻻㼀㻌㻾㻱㻭㻾
ASSY TOP COVER MODULE
㼁㻜㻜㻞
㻷㻱㼅㻼㻭㻰
㻭㻜㻜㻤
㻮㼁㼀㼀㻻㻺㻌㻘㻌㻾㻱㼀㼁㻾㻺
㻭㻜㻝㻣
㻮㼁㼀㼀㻻㻺㻌㻘㻌㻷㻱㼅㻼㻭㻰
ASSY IR SENSOR MODULE
㻭㻜㻜㻠
㻴㻻㻸㻰㻱㻾㻘
㻵㻾㻌㻾㻱㻺㻿
㼁㻜㻜㻡
㻼㻯㻌㻮㻻㻭㻰㻌㻭㻿㻿㼅㻘
㻵㻾㻌㻿㻱㻺㻿㻻㻾
ASSY ENGINE MODULE
㻭㻜㻜㻢
㻸㻵㻺㻳㻘㻌㼆㻻㻻㻹㻭㻜㻜㻡
㻸㻵㻺㻳㻘㻌㻲㻻㼁㻯㼁㻿
㻱㻜㻝㻞
㻯㻻㻸㻻㻾㻌㼃㻴㻱㻱㻸
㻭㻿㻿㼅
㻱㻜㻝㻝
㻸㻵㻳㻴㼀㻌㻼㻵㻼㻱㻘
㻻㻼㼀㻵㻯㻭㻸
㻱㻜㻝㻜
㻹㻭㻿㻷㻘㻌㻰㻹㻰
㻱㻜㻜㻟
㻰㻹㻰
㼁㻜㻜㻟
㻰㻹㻰
㻱㻜㻜㻣
㼀㻴㻱㻾㻹㻭㻸㻌㻼㻭㻰㻘㻌㻰㻹㻰
㻱㻜㻜㻥
㻴㻱㻭㼀㻌㻿㻵㻺㻷㻘㻌㼀㻻㻼
ASSY COLOR WHEEL MODULE
㼁㻜㻜㻠
㻯㻻㻸㻻㻾㻌㼃㻴㻱㻱㻸
ASSY FAN MODULE
㻱㻜㻜㻞
㻿㼃㻵㼀㻯㻴㻌㻭㻿㻿㼅㻘
㼀㻴㻱㻾㻹㻭㻸
㻱㻜㻜㻡
㻲㻭㻺㻘㻌㻱㼄㻴㼁㻿㼀
ASSY LAMP DRIVER MODULE
㻼㻜㻜㻞
㻼㻻㼃㻱㻾㻘㻌㻸㻭㻹㻼
PACKING
㼂㻳㻭㻌㻯㻭㻮㻸㻱
㻔㻺㻻㼀㻌㻿㻱㻾㼂㻵㻯㻱㻕
㼅㻜㻜㻥
㻯㻭㻿㻱㻘㻌㻿㻻㻲㼀㼅㻜㻜㻡㻙㼅㻜㻜㻣㻘㻌㼅㻜㻝㻝
㻼㻻㼃㻱㻾㻌㻯㻻㻰㻱
㼅㻜㻜㻞㻦㻌㻯㻰㻙㻾㻻㻹
㼅㻜㻜㻟㻦㻌㻻㼃㻺㻱㻾㻿㻌㻹㻭㻺㼁㻭㻸
㼅㻜㻜㻤㻦㻌㻾㻱㻹㻻㼀㻱㻌㻴㻭㻺㻰㻌㼁㻺㻵㼀
㻭㻜㻝㻢
㻯㻭㻼㻌㻭㻿㻿㼅㻘㻌㻸㻱㻺㻿
㼅㻜㻝㻜
㻯㻭㻾㼀㻻㻺㻌㻮㻻㼄
REVISION HISTORY
REV Date Model Reason for Change

00 Aug. 28, 2008 TDP-SP1/XP1/XP2 The first edition.
TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN

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© TOSHIBA CORPORATION Published in Japan, August 2008 GREEN

(*2) LEAD-FREE SOLDER

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

Chapter 2 Disassembly Process

Chapter 4 Function Test & Alignment Procedure

Chapter 5 Firmware Upgrade

Chapter 7 Speare Parts

Appendix (Exploaded Image) 1

TDP-SP1/XP1/XP2 Conﬁdential 1-1

TDP-SP1/XP1/XP2 Conﬁdential 1-2

1-2 Compatible Mode

TDP-SP1/XP1/XP2 Conﬁdential 1-3

TDP-SP1/XP1/XP2 Conﬁdential 1-4

Disassembly & Assembly Process

lamp usage hour. please refer to section 2-25.

TDP-SP1/XP1/XP2 Conﬁdential 2-1

1. Unscrew 2 screws on Lamp Cover

2. Disassemble Lamp Cover Module

Lamp Cover Module

2-3 Disassemble Lamp

1. Unscrew 2 screws on Lamp Module

2. Disassemble Lamp Module

TDP-SP1/XP1/XP2 Conﬁdential 2-2

1. Unscrew 2 screws on the unit base

2. Unplug 1 FPC cable (as red square)

Top Cover Module

2-5 Disassemble Keypad

1. Unscrew 4 screws on the Keypad

TDP-SP1/XP1/XP2 Conﬁdential 2-3

Return Button Key Keypad

2-6 Disassemble Dust Proff

1. Unscrew 3 screws (as red circle)

2. Disassemble Dust Proff Holder

TDP-SP1/XP1/XP2 Conﬁdential 2-4

1. Unscrew 7 screws (as red circle)

2. Disassemble Top Shielding

2-8 Disassemble Main Board

1. Take off the black tape (as yellow square)

TDP-SP1/XP1/XP2 Conﬁdential 2-5

2-9 Disassemble Right/Front/

1. Unscrew 4 screws (as red circle)

TDP-SP1/XP1/XP2 Conﬁdential 2-6

2-10 Disassemble Fan

1. Unplug 1 connector (as red square)

3. Take off Fan Module

TDP-SP1/XP1/XP2 Conﬁdential 2-7

6. Unscrew 4 screws (as red circle)

8. Disassemble Fan Module

2-11 Disassemble Engine

1. Take off 1 Mylar (as yellow square)

3. Disassemble Engine Module

TDP-SP1/XP1/XP2 Conﬁdential 2-8

1. Tear the black tape (as red square)

3. Separate IR Lens Holder and IR Sensor

2-13 Disassemble Color

1. Unscrew 2 screws to disassemble Color

2. Unscrew 1 screw to disassemble Photo

Sensor Board from Color Wheel Module

TDP-SP1/XP1/XP2 Conﬁdential 2-9

1. Unscrew 3 screws to disassemble Focus

2-15 Disassemble Zoom

1. Unscrew 1 screw to disassemble Zoom