M

Drawing No:-K0210-02 M-27=Condenser

Filter 10LCA23AP011 Hot well Levelcontrol
Glove Valve

SCS Check Valve Make up water pump A Check Valve

LT LT 10LCA23BR011 10LCA23AT011 10LCA24BR011 LCV
M
FT
Filter 10LCA23AP021 M-26
Glove Valve 10LCA80AA002
Makeup water
storage tank Condenser
Check Valve Make up water pump B Check Valve Check Valve
10LCA23BR021 10LCA23AT021 10LCA24BR021 Flow Check Valve 10LCA80AA101
10LCA80AA001

Glove Valve Check Valve

10LCA24AA032 10LCA80AA002

Check Valve
N.B: Makeup water storage tank is use to maintain the condenser level with the help of Two make pump(1 Working & 1 Standby) LCA Main Condensate piping System
During the makeup condeser level,flow measurement is done with the help of flow meter. AA Valves,Damper
Condenser level is control with help of Level control valve.
 Technical data of Ext. Line -4
From Ext. Line 4 DEC CEN Pr.In Mpa Flow in t/h Technical data of Ext -8 to LPH-8
Drg No:-K210-01 Condensate Water Flow 339.5 0.878 87.1 DEC CEN Pr.In Mpa Flow in t/h LPT A
M-26 F Temp.=172.1 °C 75.5 0.039 56.66
T M
LT L
DEAERATOR T 10LCA50AA001 Ext. Line-8
Chemical Pr.=0.834MPa
10LCA70AA001 M Sampling M-26 Deaerator Level LP Heater No. 7A
Transmitter Technical data of LPH-8 LP Heater No.8A
M
M-26 DEC CEN Pr.In Mpa Flow in t/h
74.3 0.037 56.66 Condenser
10LCA71AA001 Technical data of Condensor
Feed Water Storage Tank DEC CEN Pr.In Mpa Flow in t/h
46.1 0.1013 1128.58 Hotwell
10LCA61AA001

M M
10LCA46AA001
Condensate suction
M motorised Valves
Technical data of Ext. Line -5 to LPH-5 10LCA41AA001 10LCA10AA001
DEC CEN Pr.In Mpa Flow in t/h
227.2 0.337 47.27 10LCA40AA002 LCV CEP-A

From Ext. Line 5 M M

Technical data of LPH-5 LP Heater No. 5 10LCA40AA101 10LCA40AA003 M 10LCA14AA001

DEC CEN Pr.In Mpa Flow in t/h
135.8 0.321 56.66 LCV
SCS10LCA40AA004
M M Technical data of CEP O/L
DEC CEN Pr.In Mpa
10LCA80AA002 10LCA42AA002 46.5 0.1013
10LCA60AA002
M 10LCA80AA101
Deaerator
Level Control

M-26

10LCA60AA002 M
Technical data of Ext. Line -6 to LPH-6 TTPS At Teughat Thermal Plant Having 2X210 MW (BHEL make
DEC CEN Pr.In Mpa Flow in t/h Where as at Mahan Super Thermal Plant Having 2X600
167 0.19 46.37 to extract non-condensate gas from condensor to maintain

10LCA51AA001 From Ext. Line 6

M
Technical data of LPH-6 LP Heater No. 6
DEC CEN Pr.In Mpa Flow in t/h
117 0.18 56.66
10LCA50AA002 M From Auxi. Steam Header

N.B:- Remove condensate water from the hot well, driven by CEP (condensate pump,two operating and one
standby),through Condensate polishing unit
which is used to maintain the condensate water qual
finaly it send to the deaerator through LPH,where condensate water is heated by turbine extracting system,
Dearator and minimum recirculation control valves are working in same subgroup for fine control of
Dearator as well as Hotwell level
Minimum recirculation control valve is use to maintain minimum flow to hotwell
Dearator level control valve is used to maintain dearator level Gland Sealing
LPH Steam Condensor
Whenever need to maintain dearator as well as hotwaell level both valve are working as tandem compound(spit)
With the help of these two control valve also maintain the CEP discharge pressure.
Dearator pressure control valve is used to maintain dearator pressure .
 Technical data of Ext -7 to LPH-7
DEC CEN Pr.In Mpa Flow in t/h
LPT B 105.6 0.099 56.36

Ext. Line-7

Technical data of Ext -7 to LPH-7

LP Heater No.7B DEC CEN Pr.In Mpa Flow in t/h Technical data
LP Heater No.8B 98.1 0.095 56.66 DEC CEN Pr.In Mpa Flow in t/h
L
T Transmitter 52.7 0.1013 206.65
Condenser D M make up pump
M-26 Condenser Level

Hotwell

10LCA10AA021

M
M M

CA10AA001 10LCA10AA011
CEP-B

10LCA15AA01 CEP-C Condensate

min, flow
control
CA14AA001 10LCA16AA001 Flow in t/h M-28
M M 1.62
M CEP
Dicharge SCS10LCA MCS FCV
Motorised 30AA001
SCS10LCA40AA001 10LCA42AA101
Valves
data of CEP O/L M-28
FT M M
Flow in t/h
M M
1429.58 Condensate
Polishing Gland Sealing
Device Steam Condensor
DEC CEN 10LCA42AA001 10LCA42AA002
Flow Nozzle 47.2 M
10LCA17CF501

SCS10LCA43AA001

ing 2X210 MW (BHEL make Turbine). There was Ejactor system between Gland Sealing Steam Condensor and LP Heaters As shown in Fig.
ermal Plant Having 2X600 MW (CHAINA make Turbine). Three Water ringed vacuum pumps are used
from condensor to maintain required vaccum. LPT LPH

CONDENSOR
Hot Well
From Auxi. Steam Header Main Ejectot A Main Ejectot B Main Ejectot C Start Ejectot

CEP

M M M M M M

CEP

Gland Sealing
Steam Condensor
 From 4Th
Extraction line
Drawing No:-K0211-03 or Auxi. Steam
N.B:-The supplying steam for BFP turbine comes from 4th extraction
steam line during unit normal operation, and steam source from P
aux. steam system during low load T DEC CEN Pr.In Mpa Flow in t/h
339.5 0.834 92.96
Technical Specification taken from HMBD
LP MSV of o-make up

TE

BFP-T
DEC CEN Pr.In Mpa Flow in t/h T
0.0111 92.96 SCS MV E
10LBR30AA001
To Condenser M DEC CEN Pr.In Mpa Flow in t/h
171.6 1875.12

N.B: There are two 50% capability turbine-driven BFP and one 50% capability
To Drain Flash Vessel
M motor-driven BFP. Each of them has booster pump. During normal
operation,two turbine-driven BFP (TDBFP) are working and one motor-driven
SCS MV BFP(MDBFP) is standby.The MDBFP with 50% capacity is used for unit start-up
10LBR30AA401 and for standby.
TDBFP will control, feed water flow by regulating the rotation speed
of BFP turbine, and MDBFP will control by hydraulic coupling.

TTPS At Teughat Thermal Plant Having 2X210 MW (BHEL make Turbine). There was no
BFP-T.only three motor-driven BFP , these are controled by hydraulic coupling.
 MCS
PCV M-25 M

Auxiliary Steam Header

Check Valve 20LBG41AA101 20LBG 40 AA001 K-209-01

M
DEaerator
PRUSSER
Check Valve 20LBG31AA001 Control
M-25
PT

From EXT-4
M-26
Temp.=172.1 °C
LT DEAERAATOR LT M-26
Deaerator Level
Pr.=0.834Ma Transmitter

Feed Water Storage Tank

1.10LAB 11AA 101 LAB=Feed Water Piping system

M-37 A BFP Ato C Feed water Min. Flow CV AA=Valve & damper
Min. Flow Control
MCS 10LAB 11AA 101 101 to 199=

FCV M-37A
10LAB11AA211

Check Valve
DEC CEN Pr.In Mpa Flow in t/h 10LAB 11 AA 002
DPSwitch M 2FT 171.6 1875.12 M
P T
M 10LAB11CP001 T I Water Pump M
M-37 A Water Pump

10LAB 11 AA001 Strainer Booster Pump Flow Nozzle Strainer T- BFP A Check Valve
10LAB 11 AT001 is used to provide NPSH 10LAB 11 CF501 10LAB 11 AT002
to BFT suction
BFP-B 10LAJ 11 AP001 TO K0211-02D Technical data of Ext Line-2 toHPH-2
DEC CEN Pr.In Mpa Flow in t/h
325.8 3.82 123.14

N.B:- Boiler feed water system shall supply feed water from deaerator to the boiler
BFP-C economizer header inlet with required flow and flow rate under all operating
conditions, and feed water will be heated by turbine extracting steam through Technical data of Ext Line-3 toHPH-3 From EXT-2
HP heaters DEC CEN Pr.In Mpa Flow in t/h
444.7 1.85 80.3

From EXT-3
N.B:M-25 Dearator pressure control valve is used to maintain dearator pressure .
M37-A= BFP recirculation is used to maintain the minimum flow though BFP pump

M
SCS 10LAB 30AA 001
HPH-3 HPH-2 HPH-1

Drawing NO:-K0211-01 DEC CEN Technical data of HPH-3 Technical data of HPH-2
Boiler Feed water system 177 DEC CEN Pr.In Mpa DEC CEN Pr.In Mpa
& 206 1.793 245.8 3.706
Drawing NO:-K0211-02 Three high-pressure heaters shall be applied with 100%BMCR capacity
Water Piping system

Analog signal Inst.

RH Desuper Heater

K0211-02A
10LAB 11 AA 002

M K0206-03A
TO HP BYPASS
SYSTEM

K0201-02A
To Supper Heater
Desupper Heater

From EXT-1

Technical data of Ext Line-1 toHPH-1

DEC CEN Pr.In Mpa Flow in t/h
 387.4 6.03 129.81

SCS 10LAB 30AA 002

K0201-02 A

M To Feed control Station

Technical data of HPH-1

DEC CEN Pr.In Mpa
BMCR capacity
 Technical data of Ext Line-2 toHPH-2
DEC CEN Pr.In Mpa
325.8 3.82

Technical data of Ext Line-3 toHPH-3

DEC CEN Pr.In Mpa Flow in t/h
444.7 1.85 80.3

From EXT-3

SCS 10LAB 30AA 001

M

HPH-3 HPH-2

Technical data of HPH-3

DEC CEN Pr.In Mpa
206 1.793
K0211-01 D

Three high-pressure heaters shall be applied wit

 Technical data of Ext Line-1 toHPH-1
DEC CEN Pr.In Mpa Flow in t/h
387.4 6.03 129.81

data of Ext Line-2 toHPH-2

Flow in t/h From EXT-1
123.14

From EXT-2

K0201-02 A

M
HPH-1 To Feed control Station
SCS 10LAB 30AA 002

Technical data of HPH-1

DEC CEN Pr.In Mpa
Technical data of HPH-2 273.9 5.852
 DEC CEN Pr.In Mpa
245.8 3.706

eaters shall be applied with 100%BMCR capacity

 From EXT-3 From EXT-2

SCS 10LAB 30AA 001

M

HPH-3 HPH-2 HPH-1

From EXT-1

K0211-01 D

SCS 10LAB 30AA 002

 MCS
Drum Level PTPI PI PT PT

M-11 Drum Level HAD02AA001

Transmitter M HAD02AA005
L L
LT HAD02AA004
T Steam Drum T
M-11 Roop tube I/L Header
M M
Roop tube O/L Header
M M07
M T
SCS.TV HAD02AA002 E
Front wallFlue Gas Duct M07
10HAH30C Blow Header Tank TE
B001 Economizer o/L Header HAD02AA003 M07
M07 T M8 TE
M M TE E
M-78 Flue gas ECONOMIZER HAD02AA006
Flow Nozzle M08
TE
F HAD02AA007 Roop tube O/L Header M07 M07 T
T TE
E M08
M M M TE
M87 Economizer Header HAD02AA008 Roop tube O/L Header
Boiler 10LCQ01AA101 10HAD01AA006 10 LAE02AA002
Continuo HAD02AA009
us M
Blowdow Boiler Primary
n Flow Stage Main
Control Steam Temp.
To Periodic Blow Down Flash Vessal SCS 10LAE01AA002 M Control
M
10 LAE01AA101
M07 TCV 10LAE03AA101

Flue gas out M07 SH Compart Screen I/L Header Tank

TCV M07 10 LAE02AA101

Feed Water
Flow
Control M
10LAB 41 AA 101 11
10LAB 41 AA 001 10 LAE02AA001 10LAE03AA001
SCS 10 LAE01AA001
M M
10 LAE03CF101
10LAB 41 AA 002 10 LAE01CF101 F F
FT
T 10 LAE01CF501 M11 F Flow Nozzle T
0 To 100% CV M11 Flow Nozzle Flow Nozzle T
10 LAE02CF501 M11 10 LAE02CF101
M TE TE
HPH Flow Nozzle
10LAB 41 CF 501
SCS 10 LAB 40 AA 001 Check Valve S12

FEED CONTROL STATION

 k211-1A
M PT
From Boiler Feed
Water
10LAE10AA001 TE

N.B: TTPS At Teughat Thermal Power Plant Having 2X210 MW (BHEL make Turbine). There was two control valves (0 to 30% and 30 to 100%)in
Feed control systen. To control drum level.During light up & at low load ," 0 to 30%" control valve is taken in action ,
i.e Single element Control(only drum level are measured with drum pressure compansation and applied to the PID controller with
set point)
During more than 30% of full load 30 to 100 % control valve is taken in action , I,e three element control ( 3- elements are Drum level ,
Main steam flow & Feed water Flow) which is applied in secondary PID controller to maintain the drum level with out srinking/swelling of
drum water surface.

Where as at Mahan Super ThermalPower Plant Having 2X600 MW (CHAINA make Turbine). Only 0 to 100% control valve is used
in feed control station, to main tain drum level.

MS flow T/H 735 for 210 MW

220.5 at 30%
 Supper Heater Compact Screen I/L Header Tank

SH Back Screen I/L Header Tank

T M08
E
TE
SH Back Screen O/l Header Tank T M08
E
TE

End Stage SH O/l Header Tank T M08

TE
E

M-08=Boiler
Secondary Stage
10LAE03AA002 Main Steam
Temp. Control

M M

T M08 10LAE04AA002
E
TCV TCV
End Stage SH O/l Header Tank
M8 TE T M08
E 10LAE04AA101
M08
TE
T M08
M08 E 10LAE04AA001
TE
10 LAB10AA102
M 10 LAB10AA104
M
10 LAB10AA101 M M
F
Flow Nozzle T
10 LAE03CF501 10 LAB10AA103 10 LAE04CF101 10 LAE04CF501

MS flow T/H 2060 for 600MW

To HP Turbine Stop Valve

 To HP Turbine Stop Valve

TO Turbine I/L

M M

FT
2060 for 600 MW
1 To 100% CV

M M
HPH
Flow Nozzle
ECONOMISER
0 To 30% CV

M M M
Flow Nozzle

for 210 MW

FEED CONTROL STATION At T.T.P.S

 Extraction System
HP IP LP 1 LP 2
DEC CEN Pr. In Mpa Flow in t/h
Ext:1 HPH 1 387.4 6.03 129.81
Ext:2 HPH 2 325.8 3.28 123.14
Ext:3 HPH3 444.7 1.85 80.3
1 3 Ext:4 Dearator 339.5 0.878 87.1
2
4 BFPT 353.4 0.958 97.91

1 3 5 6 5 6 Ext:5 LPH5 227.2 0.337 47.27

Ext:6 LPH6 167 0.19 0.19
2 4 Ext:7 LPH7 105.6 56.36 0.099
Ext:8 LPH8 75.5 56.66 0.039

7 7 7 7
8
8 8 8

N.B: Extraction system

Turbine is provided with 8 stages of non-regulated extraction which are used as the
heat sources for three HP heaters(Ext-1,3&4), four LP heaters(Ext-5,6,7&8), and one deaerator(Ext-4). The forth
extraction steam also used to supplies steam to BFP Turbine and Auxiliary steam header.
Drawing No:-K0206-01

Reheater :-
Steam from the exhaust of the first stage turbine goes back to the boiler for
reheating and is returned to the second stage. Reheater coils in the flue gas path
does the reheating of the returned steam. The reheat steam is at a much lower
pressure than the super heated steam but the final reheater temperature is the
same as the superheated steam temperature. Reheating to high temperatures
improves the output and efficiency of the Power Plant. Final Reheater
temperatures are normally in the range of 560 to 600 °C. Reheat steam
pressures are normally around 45 bar

HPTurbine IP Turbine

Technical data I/L Reheater

DEC CEN Pr.In Mpa Flow in t/h
MCS 325 3.82 1579.6
TCV, M-10
M11

M FT M
From Boiler Feed Pump

Technical data O/L Reheater

K2011-02 10LAF10AA00 10LAF10AA01 DEC CEN Pr.In Mpa Flow in t/h
538 3.438 1579.6

REHEAT
O/L Header
K201-03/C
To LP BY Pass
K206-03A
Technical data O/L Reheater
DEC CEN Pr.In Mpa Flow in t/h
538 3.438 1579.6

10LBB32AA401

10LBB32AA401
To Drain Flash Vessal

10LBB31AA401

To Drain Flash Vessal

 LBC Cold Reheat Pipeing System
LCA Main Condensate Piping system
Ddawing No:-K206-02A BR Piping duct work Chutes
DEH DEH AA Valve Dampers
TE PT
10LBC11CT601 10LBC11Cp101 HPTurbine IP Turbine

SCS ECV
10LBC10AA201 M75 10LBC11Cp101
A HP
10LBC 10AA403 Exha 10LBC11CT601 MCS TCV
SCS DCV ust TE PT 10LCA32AA130 M77A HP
Pr. Exhaust Steam
MCS M75A DEH DEH M77A Device A Temp
K206-3 Contr
PCV Control
ol
10LBC20AA402
K210-1
To Drain Flash Vessal MCS M75A From Condensate System
To HP Bypass Valve PT TE K212-1
10 LBC 20CP101 10LBC20CT601

To Condensor
MCS TCV
K206-3 K209-2A 10LCA32AA130
MCS M75A M77A K210-1

From HP Bypass To Gland Sealing Steam Header PCV

10LBC20AA404 From Condensate System
MCS M75A
K209-2B PT TE K212-1
10 LBC 20CP101 10LBC20CT601

From HP M.S Leakage Line To Condensor

K209-01
Reheat system is used to increase the efficiency of system

To Auxi. Steam Header

K207-01

From HPH-2
K0201-03
Reheter I/L Header
 77A HP
xhaust Steam
evice A Temp
ontrol
 S27 Turb Drain Sub Group
S27 SCS DCV
Drg No: K206-03 10LBA10AA00
Main Steam
LBA Main Steam Piping System
CP Pressure
M MAN
DCV Drain Valve

To Drain Flash Vessal

Super Heater O/L Header

M-01=Boiler,
K201-2A
Turbine
BPS TCV
,Coordinate
10LAE20AA101 control
MCS, PT, M01 PT
M 10LAB 12CP 102 MCS, M01
SCS DCV S27 BPS SCV PT 10LAB 11CP 102
TE
10LBA01AA411 10LAE20AA01
TE

10MAN10AA151 MS SV
To Auxi. Steam Header From Feed Water System S27 SCS DCV
M
10LBA12AA01
Liquit pump

BSP pcv

To Drain Vessal To Drain Vessal

From HP Cylinder Exhaut.

BPS TT

10 MAN 10 CT 101 To Drain Vessal

11 MAN 10 CT 102 HP LP 1
12 MAN 10 CT 103
 K206-2
To HP Cylinder Exhaut.Steam Header

Turbine is provided with two stage serial bypass devices. Bypass system capacity is 60% of BMCR.
HP/LP bypass system are used to maintain the flow though boiler during rolling of turbine or when turbine got tripped or its come at partial load.
M-01=Boiler,
Turbine
,Coordinate
control

Main steam
control valve

LP 1

Generator
Generator