CONTENT

P2
Genuine Configuration
Power System
Transmission System
Front Axle Assy
Hydraulic System
Frame
Working Device
Cab
P9
Advantages
Console
Tyre High Working Performance
Electrical System High Reliability
High Intelligentization
High Safety
High Serviceability

P12
Equipment Specifications

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 Genuine Configuration
Driving force of full hydraulic motor grader is offered by engine then sent to variable pump to drive variable motor
in balance box to control the rear 4 wheels after speed reduction. SHG 190 is equipped with Euro Ⅱ Deutz
engine with a rated power of 148kw. This BF6M1013EC diesel engine features turbo-charged & water-cooling.
Cooling system is improved after reasonable combination and design. Windward space of radiator is increased.
Seal performance of radiator upper tank & expansion water tank is improved. The same is true of electric fan’s
power. Capacity of fuel tank is increased from 260L to 300L. Besides above, radiator fluid level alarm and fuel
suction filter are added to highly improve integrated performance of engine.
2. High reliability: intensified key part of the engine ensures the ratio of
lasted working hours against overall working hours increased from 10%
to 100%.
3. More suitable for high temperature & dusty job site. SHG series motor
grader can keep on working even under 50℃ working environment.
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Transmission System
Transmission system consists of hydraulic pump, hydraulic motor, rear frame, reducing balance box, tubes, and so on.
Driving force offered by engine is sent to wheels & working device to make grader travel and work. Traditional
transmission system of grader is as shown in Figure 1. It functions as passing driving force, reducing speed, keeping
balance, braking and loading by assembly of gearbox, transmission shaft, driving axle and balance box (chain-
transmission type). The disadvantages of traditional system include overlong route, high failure rate, hard maintenance,
high cost, etc.
According to transmission features of full hydraulic motor grader, SANY firstly creates multi-functional rear axle balanced
box assy as shown in Figure 2 which can replace traditional hydraulic force motor grader’s assy of gearbox, transmission
shaft, driving axle and balance box. SANY balanced box assy functions as passing driving force, reducing speed, keeping
balance, braking and loading. It’s driven by gears. Each reducing balance box contains 7 shafts and 11 gears. Overall
speed reduction ratio is 33.726. In order to make SHG series grader work under stepless auto shift gear at a speed from
0~31.6 km/h, the max rotary speed of hydraulic motor must be reduced to the rotary speed of wheels from 4500r/min to
133.4r/min.
Figure 1 Figure 2
 Front Axle Assy Hydraulic System
Structure feature:Hydraulic system can be divided into travelling hydraulic system, braking system, steering hydraulic
system and working hydraulic system.
Front axle assy is front wheels steering structure. It is composed by left wheel inclined joint, inclined pull rod, steering joint
and wheel hub. Front axle can be swung between ±16° while front wheels can be steered between ±45° to lead chassis’
travel direction.

Traveling system is closed system with

single pump and double motors. Traveling
pump is variable plunger pump. Injected oil
direct drive two traveling motors installed in
reducing balance box. Traveling pump
changes grader’s travel speed & direction
by shift of high pressure oil’s flow rate &
direction. SHG motor graders suit for
different working environtment for the shift
of traveling motor’s displacement offers
different driving force & speed. Oil fill pump
installed in traveling pump functions as
compensating leakage of main oil pipes by
check valve to supply oil to closed main oil
pipes. The other two functions are
supplying control oil for main oil pump and
supplying pressure oil for brake circuit.

Main business of brake system is speed reduction or stop when grader is traveling. Brake system of SHG series grader
features steady braking, high security & reliablity, simple structure and convenient maintenance. There is enough pressure
oil in accumlator to make valid brake for 6times if prefill pump stops working. Low pressure alarm works if accumulator’s
pressure is lower than brake requirement. If so, alarm light on the dashboard twinkles. Stop operation to check at once.
Liquid-cuting brake, a closed wet muliti-disc brake, is adopted by SHG series grader. Brake is released if the hydraulic oil
works while brake works by disc type spring when pressure is unload. Parking brake system features auto brake after
parking, big brake force torque, auto-compensation for friction, high security. Grader won’t move when parked in 40° slope
in 25 minutes based on parking brake works.

Front wheels can be tilted between ±17°. Left & right tilt makes lateral
adhesive force to avoid side-slipping of wheels. It improves grader’s
lateral steadiness by resistance of shovel’s lateral load and reduction of
wheels’ steering radius. Double-pump system is organized by split flow gear pump & mulit-way reversing valve. Spilt flow pump is installed behind
traveling hydraulic pump. Two gear pumps seperately combine with left & right multi-way valve to form two independent
circuits. Two lift cylinders work synchronously for each cylinder is set on different circuit.

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 Frame Driving Cab

Structure Feautre
Front & rear frame are joint-connected with articulation bearing. Their swing angle is
between ±25°. Front frame are welded by channel steel and sealed plate.
Driving cab of SHG series grader adopt fully sealed structure. Air conditioner
is no longer an optional part. It features comfortable & reliable operation and
decent & warm inner-decoration. Layout of joysticks & buttons & indicators
based on ergonomics is reasonable. Adjustable console & seat suits for each
operator.

Distrotion of cab’roof is less than 50mm if a 250kg falling object vertically hit
the roof from a height of 3m. The roof can bear plus pressure more than
32ton and lateral pressure more than 15ton. Strain energy reach to 27800J.
Rear roof can bear pressure more than 9.6ton.

1) Driving cab with CE certificate also features FOPS & ROPS certified. It can protect operator’s
security at utmost in emergency.
1)Rear axle load is reduced by 340kg so that front & rear axle load ratio is more reasonable. 2) Top configuration based on ergonomics.
It highly improves working performance.
2)Front frame can be swung around joint cylindrical pin in the range of ±25° to change
grader’s travel direction in small space.

Console
Working Device
Adjustable console meets every operator’s needs to offer most suitable operating angle & position.
Adjusting angle of frame ranges from 65° to 90° while that of steering wheel ranges from 0° to 15°.
Handles of hydraulic system locate on both sides of steering wheel for convenient operation.
Rotary ring: rotary disc type
Shovel working angle adjusting mechanism:
Hydraulic rotary disc typre working device
Shovel rotary driving mechanism:
Hydraulic motor - Worm wheel reducer - involute spline gear
①Single cylinder structure protects connecting rod
②Square leading rail avoids clamping stagnation
Shovel (Length x height): 3965 x 610
Rotary angle: 360°
Tilt angle: ±90°
Max digging depth: 500mm

1)Rotary disc type working device features high working percision, high reliability,
long lifespan, low maintenance cost and convenient maintenance.
2)Single cylinder structure protects connecting rod.
3)Square leading rail avoids clamping stagnation.

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 Tyre Advantages
High Working Performance
SHG series grader is equipped with wave veins tire
specified 17.5-25PR12GB2980 TT L-2 while the rim Perfect power transmission automatically adjust traction and speed according to the load. It improves working efficiency
specified 14/1.5-25(TB). and saves fuel by 15%. Operator has no need to shift gears frequently.

Mechanical-electrical-hydraulic integrated technology is adapted by SHG190 so that it can work under severe conditions
such as high temperature, dusty environment and overload.

1) Outstanding anti-slip performance

2) High load capacity

Perfect power transmission automatically adjust traction and speed according to the load. It improves working efficiency
and saves fuel by 15%. Operator has no need to shift gears frequently.
Electrical System Deutz euro Ⅱ engine is adopted. Multiple filtering of air-intake & oil-intake prolong engine's lifespan.

SYMC controller is the key part of SANY grader’s electrical system. It consists of many human-machine
interfaces such as SYLD display screen, virtual indicators, alarm device, self-diagonose & monitoring system.
With the help of above interfaces, SHG series grader features easy operation. Multi-gear forward & reverse
movements of grader are easily operated by operating handles & throttle pedal. This advanced technology is Unique SYMC electrical system features high intelligentization. It functions as location, remote control, and so on.
competitive in international field of construction machinery.
SHG series grader features ergonomics, comfort and easy operation & maintenance.

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 High Reliability High Intelligentization
Integrated control technology: On one hand, CAN bus control system matching with J1939 data communication protocol is
adopted. SYMC display device combines displaying, setting and status monitoring together. SYMT features functions of
remote controlling and locating. On the other hand, centralized control box makes arrangement of switches, insurance and
relays reasonable to reduce wiring errors. It features convenient maintenance, high reliability, decent looks, and so on.

Optimized structure design: Driving force meets euro Ⅱ standard. Air-filter Powerful human-machine interface: Five language vision including Chinese, English, Russian, Spanish and Portuguese
features huge capacity. Air-intake pressure alarming device is equipped. are available. Backlit LED display, virtual indicators and alarming light makes machine easy to operate. It also offers time
setting function, machine monitoring functions and password protecting function.
Cooling system guarantees machine working constantly under 50℃ .
Rolling-disc type rotary ring features high precision, high reliability, long Intelligent troubleshooting system: The interface offers 32 kinds of typical trouble analysis and solutions.
lifespan and convenient maintenance. Shoveling angle shifting device and
rectangle shovel shifting rail features strong load performance. Hydraulic
system increase displacement of traveling pump to reduce average
working pressure. Braking system chooses professional liquid-filling valve
to prolong its lifespan.
High Safety

FOPS & ROPS performance of driving cab effectively guarantees operator’s security. Articulated fixed rods are settled
between front and rear frame. There are also some warning signs and stickers on the machine shell according to the
international standard.

High Serviceability
Intelligent monitoring system consists of virtual indicators, warning alarm lights, Information security technology, and the
like. It automatically displays trouble details and tips. By this way, working efficiency is improved for less troubleshooting
time.

Transmission route of full hydraulic motor grader is as follows: engine → hydraulic pump → hydraulic motor → speed-
reducing balance box → wheels. This design features simple structure and less trouble points.

Comparing with hydro-shift motor grader, SANY motor grader has following advantages:
1.There is no torque convertor and gearbox in the rear frame. Space for mechanics to maintain and check is large enough.
2. Fill-up cover features large angle and touchable maintenance points.
3. Rolling-dic type working device is free from maintenance.

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 DIMENSION

SPECIFICATION

SHG Series Full Hydraulic Grader Distance from front

wheels to blade
Distance
between middle
and rear wheels
Distance between front and rear axles
Length(basic type)
Model BF6M1013EC（SHG190） 6CTAA8.3-C195（SHG190C） Length(with front mouldboard and rear ripper)

6 cylinder,water-cooling, 6 cylinder,water-cooling,
4 stroke,top valve direct
Form 4 stroke,top valve direct inject,turbo-charged,
Height Length Length
inject,turbo-charged air-air cooling (mm) 9073 11008
(mm)
Diesel Engine

Basic Model with front

Rated power(kW) 148 146 Width mouldboard Width
type (mm) 2648 and rear ripper (mm) 2740
Rated speed(rpm) 2300 1950
Height Height
(mm)
3245 (mm)
3245
Max. Output torque
727 960
(N·m)
Distance between front Front wheel steering angle(°) ±45
Speed at max.
1400 1300 and rear axles (mm) 6208
Torque(rpm)
24V.DC Electrical 24V.DC Electrical Width Distance between front Front wheel leaning angle(°) ±17
Start-up mode and rear axles (mm) 1522
start-up start-up
Frame articulation
steering angle(°)
±25
Wheel track(mm) 2196
Front axle swing (°) ±16
Min.ground
Complete clearance(mm) 420 Balance box swing angle(°) ±15
15300
Vehicle(kg) Tyre specification 17.5-25PR12
Front axle(kg) 4600
Operating weight

Basic type
Rear axle(kg) Two front tyres:0.2 OPERATION RANGE
10700
Wheel

Tyre pressure(MPa)
Complete
Model with 16900
Vehicle(kg) Four rear tyres:0.25
front
Front axle(kg) 4400 Working Performance
mouldboard
Rim 14/1.5-25（TB）
and rear ripper Rear axle(kg) 12500
Length of shovel Basic typy:3965
blade(mm) Optional type:3660
Distance from blade
to front wheels(mm) 2705
Blade leaning
angle(°) 90

Blade swing angle(°) 360

Max. Traction 82
force(kN)
Min. Turning 7.9
radius(m)

Materials and specifications are subject to change without further notice in accordance with our continuous technical innovations.Photos and illustrations may not include additional equipments.

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B02S2ENAM1-SHG