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TECNOLOGIA MECCANICA

Manufacturing Processes

prof. Gino Dini


Dipartimento di Ingegneria Civile e Industriale
Via Diotisalvi, 2 – Pisa
(primo piano, accanto al polo C)
dini@ing.unipi.it

ing. Valter Romoli


Dipartimento di Ingegneria Civile e Industriale
Via Bonanno Pisano, 25/b – Pisa
(piano terra)
v.romoli@ing.unipi.it
Methodology

 Lectures and exam in Italian


 Slides and reference book in English

 Lectures using “electronic blackboard” and slides


 Practical lessons in laboratories of DICI

 Students must apply to e-learning


Pre-requisites

 Understanding Technical Drawing. Views and


sections, unified components.

 Physics I. Units. Principles of mechanics. Energy.


Thermodynamics and heat transmission.

 Chemistry. Atomic structure, bonds, terminology,


main reactions.
Main subjects

 Introduction
 Materials
 Quality control of manufactured parts
 Chip removal processes
 Casting processes
 Forming processes
 Welding processes
Materials

 The nature of materials


 Mechanical properties of
materials
 Physical properties of
materials
 Engineering materials
 Heat treatment of metals
Quality control of manufactured
parts

 Dimensions, surfaces
and their measurements
Chip removal processes

 Theory of metal
machining
 Machining operations
and machine tools
 Cutting tool technology
 Grinding and other
abrasive processes
 Economic and product
design considerations in
machining
Manufacturing process plan

 Selection of raw part


 Selection of machine tools
 Sequence of manufacturing
operations
 Selection of fixtures
 Selection of reference
surfaces and clamping
position
Casting processes

 Fundamentals of
metal casting
 Metal casting
processes
Forming processes

 Fundamental of
metal forming
 Bulk deformation
processes in
metalworking
 Sheet metalworking
Welding processes

 Fundamentals of welding
 Welding processes
Reference book

M.P. Groover, “Principles of


modern manufacturing”, fifth
edition, Wiley – (SI version)

Libreria Scientifica Pangloss


Via S. Lorenzo, 4 - Pisa
Exam

 Exam is divided in two parts:


 Written exam: manufacturing process plan
(1.5 h) and a group of questions and a test
on English terms (2 h)
 Oral exam: questions about two or three
topics

 A written exam score greater or equal to 18/30


is requested for admission to oral exam
Exam

 Oral exam can be made:


 in the same session of the written exam or
 in the following session of the written exam

 November 2015 and April 2016 session are


open to students enrolled in 2012-13 or before
 only oral exam, therefore the written exam
has to be made in the previous session
E-learning

 Students must apply e-learning course (2015-16) in


order to:
 Download slides and other files
 Receive communications about the course

 Application to exams by: https://esami.unipi.it/esami


 See results of exams
 Receive communications on exams
Other information

 Student receiving: Thursday from 8.30 to be


reserved by e-mail: dini@ing.unipi.it

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