DATA PERAWATAN DAN PERBAIKAN FEEDWATER SYSTEM PLTU UNIT II 400 MW T/G PAITON PROBOLINGGO

No Nomor Komponen Start Down Start Akhir Hari Jam Hari Jam Deskripsi perawatan dan perbaikan
ID Perbaikan Perbaikan Operasi operasi Perbaikan perbaikan
BOILER FEED PUMP (BFP) # 2A (Line Suction)
1 1100 2A Pipa Suction BFP 2A
2 2100 2A Suction Valve BFP 2A
3 3100 2A Suction Strainer BFP 2A 4/5/1999 6/8/1999 8/8/1999 10/8/1999 63 1512 60 1440 Suction Strainer BFP 2A jenuh
10/8/1999 13/12/00 14/12/00 1/15/2001 #VALUE! #VALUE! #VALUE! #VALUE! Suction Strainer BFP 2A jenuh
1/15/2001 3/4/2001 4/4/2001 5/4/2001 49 1176 30 720 Suction Strainer BFP 2A jenuh
5/4/2001 7/8/2001 7/8/2001 8/12/2001 64 1536 34 816 Suction Strainer BFP 2A jenuh

4 4000 2A Pompa BFP 2A 10/2/1997 23/1/98 16/2/98 17/2/98 #VALUE! #VALUE! #VALUE! #VALUE! BFP 2A HCPLG minyaknya kotor
17/2/98 16/8/99 16/8/99 8/18/1999 #VALUE! #VALUE! #VALUE! #VALUE! Minyak pelumas BFP 2A rendah
28/8/99 27/4/00 27/4/00 29/4/00 #VALUE! #VALUE! #VALUE! #VALUE! BFP 2A Putaran balik
30/4/00 1/9/2001 1/9/2001 1/13/2001 #VALUE! #VALUE! 4 96 Minyak pelumas BFP 2A rendah
1/13/2001 18/5/01 5/19/2001 23/5/01 #VALUE! #VALUE! #VALUE! #VALUE! Labirint Seal pompa BFP 2A bocor

BOILER FEED PUMP (BFP) # 2A (Line Discharge )

1 1200 2A Pipa Discharge BFP 2A
2 2200 2A Discharge Valve BFP 2A
3 2210 2A Discharge Control Valve BFP 2A

MINIMUM FLOW BFP # 2A

1 1300 2A Pipa Minimum Flow BFP 2A 4/10/1999 28/6/00 28/6/00 30/6/00 #VALUE! #VALUE! #VALUE! #VALUE! BFP 2A Gland Packing Minimum Flow bocor
30/6/00 27/8/00 28/8/00 8/29/2000 #VALUE! #VALUE! #VALUE! #VALUE! Pipa Minimum Flow bocor
8/29/2000 2/2/2001 2/3/2001 05/02//01 153 3672 2 48 Minimum Flow pembukaan abnormal (bocor)

2 2300 2A Minimum Flow Control Valve BFP 2A 2/3/2000 6/7/2000 7/7/2000 8/7/2000 124 2976 30 720 Control Valve Minimum Flow bocor
8/7/2000 1/11/2001 2/11/2001 4/11/2001 154 3696 60 1440 Control Valve Minimum Flow open/close 5%
4/11/2000 21/4/01 23/4/01 5/25/2001 #VALUE! #VALUE! #VALUE! #VALUE! Control Valve Minimum Flow 2A Leakstrough ~85 T/H

3 2310 2A Minimum Flow Isolating Valve BFP 2A 6/3/1998 11/1/1998 12/1/1998 1/14/1999 148 3552 43 1032 Isolating Valve Minimum Flow membran rusak
14/1/99 4/8/1999 4/8/1999 5/8/1999 #VALUE! #VALUE! 30 720 Isolating Valve Minimum Flow membran rusak
5/8/1999 17/5/01 17/5/01 7/2/2001 #VALUE! #VALUE! #VALUE! #VALUE! Isolating Valve Minimum Flow bocor

BALANCING BFP # 2A
1 1400 2A Pipa Balancing BFP 2A 9/5/1999 1/7/2000 3/7/2000 4/7/2000 122 2928 30 720 Pipa balancing BFP 2A bocor
4/7/2000 7/27/2000 7/27/2000 28/8/00 110 2640 #VALUE! #VALUE! Pipa balancing BFP 2A bocor
28/8/00 9/9/2000 9/10/2000 9/30/2000 #VALUE! #VALUE! 20 480 Pipa balancing BFP 2A bocor pada flanges
9/30/2000 ### 11/12/2000 12/15/2000 42 1008 33 792 Pipa balancing BFP 2A bocor besar

2 2400 2A Balancing Isolating Valve BFP 2A

LINE PRE - WARMING BFP # 2A

1 1500 2A Pipa line pre-warming BFP 2A
2 2110 2A Suction valve line pre-warming BFP 2A
3 3200 2A Strainer line pre-warming BFP 2A
4 2220 2A Discharge valve line pre-warming BFP 2A

BOILER FEED PUMP # 2B (Line Suction)

1 1100 2B Pipa Suction BFP 2B
2 2100 2B Suction Valve BFP 2B
3 3100 2B Suction Strainer BFP 2B 1/1/1998 6/8/1998 7/8/1998 12/8/1998 157 3768 150 3600 Lub oil strainer jenuh
12/8/1998 2/11/1999 2/11/1999 4/11/1999 63 1512 60 1440 Strainer BFP 2B sudah jenuh
4/11/1999 28/4/00 28/4/00 7/2/2000 #VALUE! #VALUE! #VALUE! #VALUE! Lub oil strainer jenuh

4 4000 2B Pompa BFP 2B 12/3/1997 30/4/98 1/5/1998 12/5/1998 #VALUE! #VALUE! 330 7920 BFP - 2B voith coupling vibrasi high
12/5/1998 17/6/99 17/6/99 7/18/1999 #VALUE! #VALUE! #VALUE! #VALUE! Lub Oil BFP 2B kurang
7/17/1999 10/9/1999 10/9/1999 15/12/99 82 1968 #VALUE! #VALUE! Poros/Piston Variable Speed BFP 2B bocor
15/12/99 3/2/2000 4/2/1999 6/4/1999 #VALUE! #VALUE! 62 1488 Lube. Oil BFP 2B level Low

BOILER FEED PUMP (BFP) # 2B (Line Discharge)

1 1200 2B Pipa Discharge BFP 2B
2 2200 2B Discharge Valve BFP 2B
3 2210 2B Discharge Control Valve BFP 2B

MINIMUM FLOW BFP # 2B

1 1300 2B Pipa Minimum Flow BFP 2B 4/12/1997 21/8/99 23/8/99 20/10/99 #VALUE! #VALUE! #VALUE! #VALUE! Line Minimum Flow BFP 2B Leak through
20/10/99 2/2/2001 3/2/2001 5/2/2001 #VALUE! #VALUE! 60 1440 Line Minimum Flow BFP 2B Leak through
5/2/2001 8/22/2001 8/22/2001 11/5/2001 110 2640 73 1752 Line Minimum Flow BFP 2B Leak through

2 2300 2B Minimum Flow Control Valve BFP 2B 8/5/1997 30/11/97 12/2/1997 1/21/1998 #VALUE! #VALUE! 49 1176 Minimum Flow Control Valve BFP 2B bocor
1/22/1998 4/27/1999 4/27/1999 28/5/99 455 10920 #VALUE! #VALUE! Minimum Flow Control Valve BFP 2B Abnormal
28/5/99 6/7/2000 7/7/2000 8/7/2000 #VALUE! #VALUE! 30 720 Minimum Flow Control Valve BFP 2B bocor
8/7/2000 ### 10/20/2000 11/22/2000 72 1728 32 768 Minimum Flow Control Valve BFP 2B bocor
### 26/4/01 27/4/01 5/19/2001 #VALUE! #VALUE! #VALUE! #VALUE! Minimum Flow Control Valve BFP 2B macet
5/19/2001 8/5/2001 9/5/2001 10/5/2001 76 1824 30 720 Minimum Flow Control Valve BFP 2B membran rusak

3 2310 2B Minimum Flow Isolating Valve BFP 2B

BALANCING BFP # 2B
1 1400 2B Pipa Balancing BFP 2B ### 21/12/98 22/12/98 29/12/98 #VALUE! #VALUE! #VALUE! #VALUE! Line Balancing BFP 2B bocor
29/12/98 27/5/99 27/5/99 28/5/99 #VALUE! #VALUE! #VALUE! #VALUE! Line Balancing BFP 2B bocor
28/5/99 6/11/1999 8/11/1999 9/11/1999 #VALUE! #VALUE! 30 720 Line Balancing BFP 2B bocor
9/11/1999 26/4/00 27/4/00 28/4/00 #VALUE! #VALUE! #VALUE! #VALUE! Line Balancing BFP 2B bocor
28/4/00 18/5/00 19/5/00 22/5/00 #VALUE! #VALUE! #VALUE! #VALUE! Line Balancing BFP 2B bocor
22/5/00 28/10/00 30/10/00 11/2/2000 #VALUE! #VALUE! #VALUE! #VALUE! Line Balancing BFP 2B bocor
11/2/2000 24/1/01 24/1/01 1/30/2001 #VALUE! #VALUE! #VALUE! #VALUE! Line Balancing BFP 2B bocor
2 2400 2B Balancing Isolating Valve BFP 2B

LINE PRE - WARMING BFP # 2B

1 1500 2B Pipa line pre-warming BFP 2B
2 2110 2B Suction valve line pre-warming BFP 2B ### 27/2/00 28/2/00 29/2/00 #VALUE! #VALUE! #VALUE! #VALUE! Pre-warming Valve BFP 2B bocor
29/2/00 22/3/00 23/3/00 24/3/00 #VALUE! #VALUE! #VALUE! #VALUE! Pre-warming Valve BFP 2B bocor
11/4/2000 1/5/2001 1/5/2001 1/7/2001 61 1464 2 48 Pre-warming Valve BFP 2B bocor

3 3200 2B Strainer line pre-warming BFP 2B

4 2220 2B Discharge valve line pre-warming BFP 2B

BOILER FEED PUMP (BFP) # 2C (Line Suction)

1 1100 2C Pipa Suction BFP 2C 1/1/1998 12/9/1998 13/9/98 29/9/98 338 8112 #VALUE! #VALUE! Line Suction BFP 2C bocor
29/9/98 28/1/00 28/1/00 22/2/00 #VALUE! #VALUE! #VALUE! #VALUE! Line Deff. Press. Strainer BFP 2C bocor
 22/2/00 1/1/2001 2/1/2001 3/1/2001 #VALUE! #VALUE! 30 720 Bellow suction BFP 2C mengelembung
4/1/2001 20/5/01 21/5/01 6/17/2001 #VALUE! #VALUE! #VALUE! #VALUE! Hand wheel suct. BFP 2C sambungan lepas.

2 2100 2C Suction Valve BFP 2C

3 3100 2C Suction Strainer BFP 2C 2/3/1997 27/12/97 12/1/1998 1/6/1999 #VALUE! #VALUE! 35 840 Suction Strainer BFP 2C DP High (375 MW)
1/6/1999 28/1/00 28/1/00 22/2/00 #VALUE! #VALUE! #VALUE! #VALUE! Line Deff.press.strainer BFP 2C bocor
23/2/00 30/12/00 2/1/2001 3/1/2001 #VALUE! #VALUE! 30 720 Switch dp suction strainer bocor

4 4000 2C Pompa BFP 2C 9/5/1997 4/30/1998 5/1/1998 5/4/1998 235 5640 3 72 Lube Oil BFP 2C kotor, DP cepat high
5/4/1998 19/4/99 23/4/99 25/4/99 #VALUE! #VALUE! #VALUE! #VALUE! BFP 2C Lube Oil Level Low - low
25/4/99 27/8/99 27/8/99 8/30/1999 #VALUE! #VALUE! #VALUE! #VALUE! Lube Oil BFP 2C kotor, tidak siap
8/30/1999 31/12/00 1/1/2001 2/1/2001 #VALUE! #VALUE! 30 720 BFP 2C trust dan journal bearing rusak
3/1/2001 21/5/01 21/5/01 28/5/01 #VALUE! #VALUE! #VALUE! #VALUE! BFP 2C flow low.

BOILER FEED PUMP (BFP) # 2C (Line Discharge )

1 1200 2C Pipa Discharge BFP 2C
2 2200 2C Discharge Valve BFP 2C
3 2210 2C Discharge Control Valve BFP 2C 5/4/2000 30/12/00 30/12/00 3/19/2001 #VALUE! #VALUE! #VALUE! #VALUE! Control valve discaharge BFP 2C bocor
3/19/2001 ### 1/2/2001 3/10/2001 281 6744 68 1632 Control valve discaharge BFP 2C bocor
3/10/2001 10/3/2001 12/3/2001 12/13/2001 203 4872 10 240 Control valve discaharge BFP 2C bocor

MINIMUM FLOW BFP # 2C

1 1300 2C Pipa Minimum Flow BFP 2C
2 2300 2C Minimum Flow Control Valve BFP 2C 7/27/1997 4/28/1999 4/28/1999 5/9/1999 631 15144 11 264 Minimum Flow Control Valve BFP 2C bocor
6/9/1999 19/10/00 19/10/00 10/30/2000 #VALUE! #VALUE! #VALUE! #VALUE! Minimum Flow Control Valve BFP 2C bocor
### 7/27/2001 7/28/2001 8/10/2001 267 6408 12 288 Minimum Flow Control Valve BFP 2C bocor
3 2310 2C Minimum Flow Isolating Valve BFP 2C

BALANCING BFP # 2C
1 1400 2C Pipa Balancing BFP 2C 3/6/1998 3/27/1999 3/28/1999 28/4/99 381 9144 #VALUE! #VALUE! Line Balancing BFP 2C bocor flangenya
28/4/99 30/1/01 31/1/01 20/2/01 #VALUE! #VALUE! #VALUE! #VALUE! Perbaikan pipa balancing
20/2/01 11/3/2001 11/3/2001 12/1/2001 #VALUE! #VALUE! 28 672 Line Balancing BFP 2C bocor
2 2400 2C Balancing Isolating Valve BFP 2C

LINE PRE - WARMING BFP # 2C

1 1500 2C Pipa line pre-warming BFP 2C
2 2110 2C Suction valve line pre-warming BFP 2C
3 3200 2C Strainer line pre-warming BFP 2C
4 2220 2C Discharge valve line pre-warming BFP 2C

FEEDWATER CONTROL VALVE SYSTEM (FCVS)

1 1600 Pipa (FCVS)
2 2101 Suction valve (FCVS)
3 2500 Feedwater control valve (FCVS)
4 2201 Discharge valve (FCVS)

BY PASS (FCVS)
1 1610 Pipa by pass (FCVS)
2 2102 Suction valve by pass (FCVS)
3 2510 Feedwater control valve by pass (FCVS)
4 2202 Discharge valve by pass (FCVS)
 HP Heater (HPH) No.05
1 1700 - 05 Pipa HPH No.05
2 2100 - 05 Suction valve HPH No.05
3 5000 - 05 HP Heater No.05
4 2200 - 05 Discharge valve HPH No.05

BY PASS HP HEATER (HPH) No.05

1 1710 - 05 Pipa By pass HP Heater No.05
2 2600 - 05 By pass control valve HP Heater No.05

HP Heater (HPH) No.06

1 1700 - 06 Pipa HPH No.06 4/23/1998 17/6/99 17/6/99 6/25/1999 #VALUE! #VALUE! #VALUE! #VALUE! Pipa HPH No.06 bocor
6/25/1999 3/10/2000 3/10/2000 13/3/00 255 6120 #VALUE! #VALUE! Pipa HPH No.06 indikasi bocor
13/3/00 2/5/2001 2/5/2001 2/20/2001 #VALUE! #VALUE! 15 360 Pipa HPH No.06 bocor

2 2100 - 06 Suction valve HPH No.06

3 5000 - 06 HP Heater No.06 ### 17/4/99 20/4/99 22/4/99 #VALUE! #VALUE! #VALUE! #VALUE! HP Heater No.06 bocor
22/4/99 20/8/99 22/8/99 9/1/1999 #VALUE! #VALUE! #VALUE! #VALUE! HP Heater No.06 bocor
1/9/1999 17/11/99 17/11/99 29/11/99 #VALUE! #VALUE! #VALUE! #VALUE! HP Heater No.06 bocor
29/11/99 7/5/2000 7/5/2000 7/20/2000 #VALUE! #VALUE! 15 360 HP Heater No.06 bocor

4 2200 - 06 Discharge valve HPH No.06 7/7/1997 8/3/1998 8/3/1998 8/24/1998 386 9264 21 504 Flanges bawah relief discharge valve HPH No.06 bocor
8/25/1998 31/8/99 1/9/1999 2/9/1999 #VALUE! #VALUE! 30 720 Flanges bawah relief discharge valve HPH No.06 bocor
2/9/1999 20/10/99 21/10/99 23/10/99 #VALUE! #VALUE! #VALUE! #VALUE! Discharge valve HPH No.06 tidak bisa close
26/10/99 20/5/01 20/5/01 28/5/01 #VALUE! #VALUE! #VALUE! #VALUE! Discharge valve HPH No.06 tidak bisa close

BY PASS HP HEATER (HPH) No.06

1 1710 - 06 Pipa By pass HP Heater No.06
2 2600 - 06 By pass control valve HPH No.06 7/23/1998 22/8/99 23/8/99 8/25/1999 #VALUE! #VALUE! #VALUE! #VALUE! By pass control valve HPH No.06 bocor
25/8/99 28/8/00 29/8/00 10/9/2000 #VALUE! #VALUE! #VALUE! #VALUE! By pass control valve HPH No.06 rusak
11/9/2000 7/3/2001 7/3/2001 7/9/2001 234 5616 6 144 By pass control valve HPH No.06 bocor

HP Heater (HPH) No.07

1 1700 - 07 Pipa HPH No.07
2 2100 - 07 Suction valve HPH No.07
3 5000 - 07 HP Heater No.07
4 2200 - 07 Discharge valve HPH No.07 4/5/1999 13/9/99 13/9/99 21/9/99 #VALUE! #VALUE! #VALUE! #VALUE! Discharge valve HPH No.07 tidak bisa close
4/10/1999 28/6/00 29/6/00 7/3/2000 #VALUE! #VALUE! #VALUE! #VALUE! Discharge valve HPH No.07 tidak bisa close
7/3/2000 5/25/2001 5/25/2001 5/30/2001 322 7728 5 120 Discharge valve HPH No.07 bocor

BY PASS HP HEATER (HPH) No.07

1 1710 - 07 Pipa By pass HP Heater No.07
2 2600 - 07 By pass control valve HPH No.07
Nama Sub Sistem : High Pressure (HP) Heater System
Fungsi Sub Sistem : Mengalirkan dan memanasi Feedwater dari Boiler Feed Pump System ke Boiler Economizer

Description of unit Description of Failure Effect of failure Failure Severity Risk reducing Comments
ID Component Function Failure mode Failure mechanisms Detection of failure Local system rate ranking measures
1700 - 05 Pipa HP Heater Mengalirkan feedwater yang Terjadi kebocor- Adanya fluida yang ke- Visual, Perubahan Masing - masing HPH No. Terjadi unit derating atau unit Memperbaiki kebocoran
1700 - 06 N0.05,06,07 melalui HP Heater an pada line HPH luar dari sistem pipa tekanan 05,06,07 shut down shut down yang ada
1700 - 07 HP Heater

2100 - 05 Suction Valve Mengalirkan feedwater yang Pengkaratan, Katup tidak dapat diputar, Memeriksa kondisi suction valve terganggu Supplai feedwater terganggu dan Membersihkan karat,
2100 - 06 HP Heater melalui HP Heater Seal katup bocor, Adanya fluida (bocor) yang katup Kerja HP Heater down mengecat
2100 - 07 No.05,06,07 Kekedapan keluar dari seal katup, Mengganti seal yang
menurun Katup sulit diputar. rusak

5000 - 05 HP Heater No. Untuk memanasi feedwater Timbul kerak, short Komponen elektronik tidak Memeriksa HP Heater tidak bekerja Temperature feedwater tidak Membersihkan kerak,
5000 - 06 05,06,07 sebelum masuk pada boiler circuit, elemen nyala, Temperatur tidak temperature feed maksimal sesuai dengan spesifikasi memperbaiki keretakan
5000 - 07 economizer pemanas retak sesuai dengan spesifikasi water sehingga terjadi pemborosan elemen pemanas
bahan bakar pada plant

2200 - 05 Discharge Mengalirkan dan mencegah Pengkaratan, Katup tidak dapat/sulit Memeriksa kondisi Kerja supply pompa Terjadi unit derating apabila Membersihkan karat,
2200 - 06 Valve HP Heater aliran balik feedwater yang Seal katup bocor, di putar, Adanya fluida katup akan terganggu, katup discharge ke dua pompa Mengganti yang rusak
2200 - 07 No.05,06,07 menuju boiler economizer Kekedapan turun yang keluar dari seal katup Untuk change over gagal operasi, Memperbaiki discharge
Discharge valve pompa perlu 15 menit Terjadi unit derating dan terjadi valve tersebut
tidak bisa mem- drum level low (-381 mm)
buka penuh

1710 - 05 Pipa By pass Mengalirkan feedwater yang Terjadi kebocor- Adanya fluida yang ke- Visual, Perubahan By pass control valve By pass system akan shut down Menambal/mengecor
1710 - 06 HP Heater No. melalui By pass HP Heater an pada line By luar dari sistem pipa tekanan terganggu kembali lubang kebocor-
1710 - 07 05,06,07 System pass HP Heater By pass HP Heater an pada pipa By pass
HP Heater
2600 - 05 By pass Mengatur aliran feed water yang By pass Adanya fluida yang keluar, Memeriksa kondisi By pass control valve By pass system akan shut down Memperbaiki By pass
2600 - 06 Control Valve mengalir melalui sistem pipa Control Valve yang Katup sulit diputar katup terganggu Control Valve tersebut.
2600 - 07 HP Heater No. By pass HP Heater system beroperasi bocor
05,06,07 (leak through/
valve tidak me-
nutup rapat), Pe-
ngkaratan, Ke-
kedapan turun