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Department of Chemical Engineering, Tatung Institute of Technology, 40 Chungshan North Rd., 3rd Sec., Taipei, Taiwan,
Republic of China
dium as the catalyst. N,N-Dimethylacetamide 200°C) (lit.3 204 –205.5°C). IR (KBr): 2238 cm21
(DMAc) was purified by distillation under re- (C'N), 1599 –1483 cm21 (arom. CAC), 1191
duced pressure over calcium hydride and stored cm21 (COOOC).
in the presence of 4 Å molecular sieves. Anal. Calcd. for C22H9N4O2Cl (376.37): C,
66.59%; H, 2.29%; N, 14.12%. Found: C, 66.88%;
H, 2.46%; N, 14.08%.
Monomer Synthesis 4,49-(2,5-Biphenylenedioxy)diphthalonitrile
Bis(ether dinitrile)s (Ph-II): Yield 74.4%; mp 222–225°C (DSC: 224°C).
IR (KBr): 2238 cm21 (C'N), 1601–1481 cm21
The bis(ether dinitrile)s were prepared from the (arom. CAC), 1187 cm21 (COOOC).
nucleophilic nitrodisplacement reaction of 4-ni- Anal. Calcd. for C28H14N4O2 (438.44): C,
trophthalonitrile with the potassium phenoxides 76.71%; H, 3.32%; N, 12.78%. Found: C, 76.48%;
of corresponding hydroquinones. A detailed pro- H, 3.36%; N, 13.05%.
cedure for the preparation of 4,49-(2,5-tolyl-
enedioxy)diphthalonitrile (Me-II) is as follows. Bis(ether diacid)s
In a 300 mL flask, 6.21 g (0.05 mol) of methyl-
The bis(ether diacid)s were prepared from alka-
hydroquinone (Me-I) and 13.8 g (0.1 mol) of
line hydrolysis of the corresponding bis(ether ni-
K2CO3 were suspended in a mixture of 100 mL of
trile)s. A representative synthetic procedure for
DMF and 70 mL of toluene. The suspension solu-
4,49-(2,5-tolylenedioxy)diphthalic acid (Me-III) is
tion was heated at a reflux temperature using a
as follows.
Dean-Stark trap to remove the water by azeotro-
In a 500-mL flask, a suspension of bis(ether
pic distillation with toluene. After complete re-
dinitrile) Me-II (14 g; 0.0372 mol) in an ethanol/
moval of water, the residual toluene was distilled
water mixture (150 mL/150 mL) containing dis-
off. Then, the reaction mixture was cooled to
solved 42 g (0.7439 mol) of KOH was boiled under
about 60°C, 17.3 g (0.1 mol 1 0.2 g) of 4-nitro-
reflux. The suspension turned into a clear solu-
phthalonitrile was added, and heating was con-
tion after about 4 h. Reflux was continued for
tinued at 60°C for 24 h. On cooling, the reaction
about 24 h, until the evolution of ammonia had
solution was poured into 500 mL of water, and the
ceased. The resulting hot, clear solution was fil-
precipitated solid was collected and washed thor-
tered to remove any insoluble impurities. The hot
oughly with water. The yield of the crude prod-
filtrate was allowed to cool and acidified by conc.
uct was quantitative. Recrystallization from an
HCl to pH 5 1–2 to precipitate a white solid
acetonitrile/methanol mixture (4 : 1 by volume)
which was filtered, thoroughly washed with wa-
yields a pure brown granular crystal of bis(ether
ter, and dried to afford 15.12 g (85%) of Me-III.
dinitrile) Me-II. The yield of the purified product
4,49-(1,4-Phenylenedioxy)diphthalic acid (III),
was 14.4 g (85%); mp 205–208°C (DSC: 208°C).
4,49-(2-chloro-1,4-phenylenedioxy)diphthalic acid
The IR spectrum (KBr) exhibited absorptions at
(Cl-III) and 4,49-(2,5-biphenylenedioxy)diphthalic
2234 cm21 (C'N), 1601–1481 cm21 (arom. CAC),
acid (Ph-III) were synthesized in an analogous
1189 cm21 (COOOC).
procedure. The yields of these bis(ether acid)s
Anal. Calcd for C23H12N4O2 (376.37): C,
usually above 80%. All the bis(ether diacid)s ex-
73.40%; H, 3.21%; N, 14.89%. Found: C, 73.11%;
hibited characteristic absorptions at 1700 cm21
H, 3.35%; N, 14.82%.
(CAO) and 2500 –3500 cm21 (carboxyl OOH) in
The other three bis(ether dinitrile)s, II, Cl-II,
their IR spectra.
and Ph-II, were synthesized in an analogous pro-
cedure from hydroquinone (I), chlorohydroqui-
Bis(ether anhydride)s
none (Cl-I), and phenylhydroquinone (Ph-I).
4,49-(1,4-Phenylenedioxy)diphthalonitrile (II): The bis(ether anhydride)s were prepared by cy-
Yield 81.6%; mp 257–258°C (DSC: 255°C) (lit.3 clodehydration of the corresponding bis(ether di-
255–257°C). IR (KBr): 2236 cm21 (C'N), 1599 – acid)s. A typical workup procedure for the prepa-
1485 cm21 (arom. CAC), 1191 cm21 (COOOC). ration of 4,49-(2,5-tolylenedioxy)diphthalic anhy-
Anal. Calcd. for C22H10N4O2 (362.35): C, dride (Me-IV) is as follows.
72.92%; H, 2.78%; N, 15.46%. Found: C, 72.42%; In a 300-mL flask, bis(ether diacid) Me-III was
H, 2.93%; N, 15.26%. suspended in 80 mL of acetic anhydride. The sus-
4,49-(2-Chloro-1,4-phenylenedioxy)diphthalo- pension was boiled under reflux until turning into
nitrile (Cl-II): Yield 84%; mp 199 –201°C (DSC: a clear solution. The resulting hot, clear solution
668 HSIAO AND DAI
was filtered to remove any insoluble impurities. into poly(ether imide) by sequential heating at
On cooling, the tiny grains of bis(ether anhydride) 150°C for 20 min, 180°C for 20 min, 220°C for 20
Me-IV started to crystallize, and next day the min, 250°C for 20 min, and 270°C for 20 min. By
product was filtered off, washed with dry toluene, soaking in hot water, a flexible poly(ether imide)
and dried in vacuo, to give 10.7 g (77%) yield; mp film was lifted off the glass surface.
212–214°C (DSC: 213°C). The IR spectrum (KBr)
exhibited absorptions at 1852 cm21 (asym. CAO
str.), 1773 cm21 (sym. CAO str.), 1481–1618 Measurements
cm21 (arom. CAC), 1187 cm21 (COOOC). The melting points were measured with a
Anal. Calcd. for C23H12O8 (416.34): C, 66.35%; MEL-TEMP II apparatus or a differential scan-
H, 2.91%. Found: C, 65.86%; H, 3.02%. ning calorimeter (heating rate: 10°C/min). Ele-
Bis(ether anhydride)s IV, Cl-IV, and Ph-IV mental analyses were carried out on a Perkin-
were synthesized in an analogous procedure. Elmer model 2400 C, H, N analyzer at the Na-
4,49-(1,4-Phenylenedioxy)diphthalic anhydride tional Taiwan University (Taipei). IR spectra
(IV): Yield 82.9%; mp 264 –266°C (DSC: 264°C). were recorded on a Jasco FT/IR-7000 Fourier
IR (KBr): 1850 cm21 (asym. CAO str.), 1769 cm21 transform infrared spectrometer. The inherent
(sym. CAO str.), 1483–1618 cm21 (arom. CAC), viscosities were measured with an Ubbelohde vis-
1187 cm21 (COOOC). cometer at 30°C. A Sinku Riko DSC-7000 differ-
Anal. Calcd. for C22H10O8 (402.32): C, 65.68%; ential scanning calorimeter equipped with a
H, 2.51%. Found: C, 65.46%; H, 2.67%. Sinku Riko TA-7000 analyzer was used to deter-
4,49-(2-Chloro-1,4-phenylenedioxy)diphthalic mine the thermal transitions. Scans were run at
anhydride (Cl-IV): Yield 65%; mp 197–200°C 20°C/min. Glass transition temperatures (T g s)
(DSC: 198°C). IR (KBr): 1852 cm21 (asym. CAO were read at the middle of the transition in the
str.), 1775 cm21 (sym. CAO str.), 1477–1620 heat capacity, and were determined on the second
cm21 (arom. CAC), 1185 cm21 (COOOC). heating scan after quick cooling. Dynamic ther-
Anal. Calcd. for C22H9O8Cl (436.76): C, mogravimetry (TG) was performed using a Du-
60.50%; H, 2.08%. Found: C, 60.65%; H, 2.26%. Pont 951 thermogravimetric analyzer coupled to
4,49-(2,5-Biphenylenedioxy)diphthalic anhydride a DuPont 2000 thermal analyzer. Experiments
(Ph-IV): Yield 61%; mp 224–226°C (DSC: 223°C). were carried out on 9- to 11-mg samples heated in
IR (KBr): 1854 cm21 (asym. CAO str.), 1773 cm21 flowing nitrogen or air (50 cm3/min) at a heating
(sym. CAO str.), 1477–1599 cm21 (arom. CAC), rate of 20°C/min. Wide-angle X-ray diffraction
1181 cm21 (COOOC). measurements were performed at room tempera-
Anal. Calcd. for C28H14O8 (478.41): C, 70.30%; ture (about 25°C) on a Siemens Kristalloflex
H, 2.95%. Found: C, 69.69%; H, 3.03%. D5000 X-ray diffractometer, using Ni-filtered Cu
Ka radiation (40 kV, 15 mA). The scanning rate
General Polymerization Procedure was 2°/min over a range of 2 u 5 5– 40°.
Polymer Synthesis
All poly(ether imide)s were prepared from the
bis(ether anhydride)s with various aromatic dia-
mines by a conventional two-stage process as out-
lined in Scheme 2. The parentheses in the formu-
las of polymers VI and VII indicate that the asym-
metric dianhydride moiety may appear in the
polymer chain, as shown or in the reverse head
and tail direction. This convention is needed since
the simple order of dianhydride repeating units
cannot be assumed. As shown in Table I, the
inherent viscosities of the resulting four series of
poly(ether amic acid)s, VIa-j, Me-VIa-j, Cl-VIa-j,
and Ph-Via-j, are in the ranges of 0.68 –1.71 dL/g,
Table I. Inherent Viscosities and Film Quality of Poly(ether amic acid)s and Poly(ether imide)s
0.73–2.63 dL/g, 0.53–1.56 dL/g, and 0.40 – 0.97 and flexible films. The poly(ether amic acid) films
dL/g, respectively. Except for Ph-VIc, all the other were subsequently converted to the poly(ether im-
poly(ether amic acid)s could be cast into tough ide) films by means of thermal imidization. The
POLY(ETHER IMIDE)S 671
Solventsb
VIIa — — — — — — 1
VIIb 1h — — 1h — — 1
VIIc — — — — — — —
VIId 1h — — 1h — — 1
VIIe 1h 1h 1 1h — — 1
VIIf — — — 1h — — 1
VIIg — — — — — — 1
VIIh — — — — — — 1
VIIi 1h 1h 1 1h 1 1 1
VIIj 1h 1h 1h 1h — 1 1
Me-VIIa — — — — — — 1
Me-VIIb — — — — — — 1
Me-VIIc — — — — — — 1
Me-VIId — — — 1h — — 1
Me-VIIe — — — — — — 1
Me-VIIf — — — — — — —
Me-VIIg — — — — — — 1
Me-VIIh — — — — — — —
Me-VIIi — — 1h 1 1 1 1
Me-VIIj — 1h 1h 1 — 1 1
Cl-VIIa — — — — — — 1
Cl-VIIb — — — — — — 1
Cl-VIIc — — — — — — —
Cl-VIId 1h 1h 1h 1h — — 1
Cl-VIIe 1h 1h 1h 1h — 1 1
Cl-VIIf 1h 1h 1h 1h — — 1
Cl-VIIg 1h — — 1h — — 1
Cl-VIIh 1h — — 1h — — 1
Cl-VIIi 1 1h 1 1h 1 1 1
Cl-VIIj 1 1h 1 1h 1h 1 1
Ph-VIIa — — — — — — 1
Ph-VIIb 1h 1h 1h 1h — 1h 1
Ph-VIIc 1h — — 1h — — 1
Ph-VIId 1h 1h 1h 1h — 1h 1
Ph-VIIe 1h 1h 1 1h — 1 1
Ph-VIIf 1 1h 1 1h — 1 1
Ph-VIIg 1h 1h 1h 1h — — 1
Ph-VIIh 1 1h 1h 1h — 1 1
Ph-VIIi 1 1h 1 1h — 1 1
Ph-VIIj 1h 1h 1 1h — 1 1
a
Solubility: (1) soluble at room temperature, (1h) soluble on heating, (—) insoluble even on heating.
b
NMP: N-methyl-2-pyrrolidone; DMF: N,N-dimethylformamide; DMSO: dimethyl sulfoxide; THF: tetrahydrofuran; DMAc:
N,N-dimethylacetamide.
films of poly(ether imide)s derived from rigid dia- rived from the other diamines are flexible and
mines such as p-phenylenediamine (Va) and ben- exhibit high strengths. The results indicated that
zidine (Vc) seriously cracked during the thermal the polymers had high molecular weights, and the
imidization process, possibly because a high de- synthesis of the bis(ether anhydride) monomers
gree of crystallinity developed within those poly- was successful.
(ether imide)s. This was confirmed by X-ray dif- IR spectroscopy allows monitoring of the imide
fractometry. The films of poly(ether imide)s de- ring formation during thermal cure. The charac-
672 HSIAO AND DAI
chloro-substituted poly(ether imide)s exhibited the presence of pendent group at the ortho posi-
higher T g s than the corresponding unsubstituted tion. For the chlorine-containing polymers, a di-
analogs. Thus, the effect of asymmetry and irreg- polar effect from the COCl bond may be another
ularity introduced with the pendent group, which factor causing a T g increase. Minority of chloro-
should lessen T g , may be overcome by the in- substituted polymers and most of the phenyl-sub-
creased rotational barrier to ether linkage due to stituted poly(ether imide)s showed a slightly
POLY(ETHER IMIDE)S 675
lower T g than the corresponding unsubstituted slightly decreased the T g values. Except for the
ones. This may be due to the effects of chain poly(ether imide)s containing methyl substituent,
separation, asymmetry, and irregularity caused all the other series of poly(ether imide)s did not
by the large side substituents. In the same series show significant weight loss before 500°C.
of poly(ether imide)s, the T g values of polymer
generally decreased with increasing flexibility of The authors gratefully acknowledge the financial sup-
the diamine moiety. The introduction of m-phe- port of the National Science Council of the Republic of
nylene or ether linkage in the macromolecular China, grant number NSC 87-2216-E036-005.
chain led to a decreased T g , whereas the intro-
duction of biphenylene or sulfonyl group caused
an increased T g . Furthermore, a melting endo- REFERENCES AND NOTES
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and reheating showed a strong T g at 215°C and P. M., Eds. Polyimides; Chapman and Hall; New
disappearance of the melting transition, pointing York, 1990.
at a low crystallization rate. Although most of the 2. Ghosh, M. K.; Mittal, K. L., Eds. Polyimides: Fun-
poly(ether imide)s derived from diamines Va and damentals and Applications; Marcel Dekker; New
Vc exhibited crystalline X-ray diffraction pat- York, 1996.
terns, well-defined melting endotherms were not 3. Heath, D. R.; Wirth, J. G. U.S. Pat. 3,787,475
(1974), assigned to General Electric Co.
observed on the DSC traces before decomposition,
4. Takekoshi, T.; Kochanowski, J. E. U.S. Pat.
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5. Takekoshi, T.; Kochanowski, J. E.; Manello, J. S.;
Webber, M. J. J Polym Sci Polym Chem Ed 1985,
CONCLUSIONS 23, 1759.
6. Takekoshi, T. Polym J 1987, 19, 191.
The nitrodisplacement reactions between 4-nitro- 7. Eastmond, G. C.; Paprotny, J. Polymer 1994, 35,
phthalonitrile and the potassium phenolates of 5148.
hydroquinone, methylhydroquinone, chlorohydro- 8. Eastmond, G. C.; Paprotny, J. Macromolecules
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fully carried out to form the corresponding bis- 9. Chao, H. S.-I.; Barren, E. J Polym Sci Part A Polym
Chem 1993, 31, 1675.
(ether dinitrile)s, which were subsequently hy-
10. Eastmond, G. C.; Paprotny, J.; Webber, I. Polymer
drolyzed and dehydrated to the desired bis(ether 1993, 34, 2865.
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16. Heath, D. R.; Wirth, J. G. U.S. Pat. 3,879,428
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of methyl and chloro groups usually slightly en- 18. Hsiao, H.-S.; Yang, C.-P.; Lin, C.-K. J Polym Res
hanced the T g values, but phenyl substitution 1995, 2, 1.