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INTERACTIVE SCHEMATIC

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Features
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Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
UENR4709-06
March 2016

3500 Generator Set


with Dynamic Gas Blending
Electrical System
DD31-UP LDK1-UP
9G51-UP PTM1-UP
9G81-UP DGP1-UP
LLA1-UP ZAP1-UP
LDE1-UP FFR1-UP
LDF1-UP FFS1-UP
FFN1-UP RMS1-UP
PTF1-UP LLT1-UP
LDJ1-UP YAT1-UP

Volume 1 of 2: Dynamic Gas Blending Panel


Volume 2 of 2: Generator Panel

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.


SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
14 13 12 11 10 9 8 7 6 5 4 3 2 1

A779-EM125 YL-16-UL A779-EM125 YL-16-UL


F430-EM134 GN-16-UL F430-EM134 GN-16-UL INTERFACE 40
F702-EM128 GN-16-UL F702-EM128 GN-16-UL 9X-1343
F808-EM120 GY-16-UL F808-EM120 GY-16-UL EM-C3 EG-C1 EG-C2
DC CUSTOMER F814-EM121 GN-16-UL F814-EM121 GN-16-UL
9X1343 9X0141 9X0141
WIRING L756-EM133 OR-16-UL L756-EM133 OR-16-UL F808-EM120 GY-16-UL 1 F808-EG1 GY-16-UL 1 RS 485# 1 POSITIVE (MODBUS+)
A774-EM217 BU-18 END END A774-EM226 PU-18 N719-EM126 BR-16-UL N719-EM126 BR-16-UL F814-EM121 GN-16-UL 2 F814-EG2 GN-16-UL 2 RS 485# 1 NEGATIVE (MODBUS-)
E-STOP
MID MID P853-EM141 WH-16-UL P853-EM141 WH-16-UL R879-EM122 GY-16-UL 3 R879-EG3 GY-16-UL 3 RS 485# 1 REF (MODBUS REF)
END END 879-EM66 GY-16-UL R879-EM122 GY-16-UL R879-EM122 GY-16-UL C987-EM123 RD-16-UL 4 C987-EG4 RD-16-UL 4 BTRY +
START
MID MID C987-EM124 BU-16 5 C987-EG5 BU-16 5 BTRY +
A774-EM217 BU-18 END END 200-EM227 GY-14-UL 879-EM66 GY-16-UL 105-EM135 BR-16-UL A779-EM125 YL-16-UL 6 A779-EG6 YL-16-UL 6 BREAKER TRIP 1
BTRY-
MID MID 200-EM246 GY-16-UL F405-EM83 GY-16-UL 111-EM142 YL-16-UL N719-EM126 BR-16-UL 7 N719-EG7 BR-16-UL 7 VAR PF RAISER
J END
MID
DR+
END
MID
J900-EM177 WH-18
F702-EM128 GN-16-UL
F406-EM88 GY-16-UL
F407-EM82 GY-16-UL
111-EM144 YL-16-UL
C987-EM123 RD-16-UL
8
9
8
9
J
END END F408-EM81 GY-16-UL C987-EM124 BU-16 Y794-EM127 YL-1532707 10 Y794-EG8 YL-1532707 10 CAN 2+
DIS-E
MID MID V716-EM136 PK-16-UL F532-EM31 BK-1346258 C988-EM150 BK-16-UL F702-EM128 GN-16-UL 11 F702-EG9 RD-1346258 11 PWM# 1+ (DIRECT RACK)
END END A779-EM125 YL-16-UL F533-EM20 RD-1346258 C988-EM257 BK-16-UL N719-EM129 BR-16-UL 12 N719-EG10 BR-16-UL 12 VOLT RAISE
BT-1
MID MID F534-EM30 SH-1346258 F530-EM8 SH-1346258 N718-EM205 RD-18 13 N718-EG11 RD-18 13 VOLT REF
END END L756-EM133 OR-16-UL F535-EM23 BK-1346258 F711-EM147 YL-1532707 N720-EM131 GN-16-UL 14 N720-EG12 GN-16-UL 14 VOLT LOWER
BT-2
MID MID F536-EM21 RD-1346258 F712-EM148 GN-1532707 X842-EM132 BK-16-UL 15 X842-EG13 BK-18 15 DIGITAL RETURN
END END P853-EM141 WH-16-UL F537-EM22 SH-1346258 N718-EM205 RD-18 L756-EM133 OR-16-UL 16 L756-EG14 BK-18 16 BREAKER TRIP 2
BT-3
MID MID F538-EM24 BK-1346258 N719-EM129 BR-16-UL F430-EM134 GN-16-UL 17 F430-EG15 GN-16-UL 17 GROUND FAULT
END END N718-EM130 PU-16-UL F539-EM13 RD-1346258 N720-EM131 GN-16-UL 105-EM135 BR-16-UL 18 105-EG16 BR-16-UL 18 KEY SWITCH
V-REF
MID MID F540-EM32 SH-1346258 N873-EM149 SH-1532707 V716-EM206 RD-18 19 V716-EG17 RD-18 19 DISABLE EXCITATION
END END N719-EM126 BR-16-UL F541-EM29 SH-1346259 N998-EM138 OR-16-UL Y795-EM137 GN-1532707 20 V795-EG18 GN-1532707 20 CAN 2-
VPF-R
MID MID F542-EM19 SH-1346259 R775-EM143 BK-14 N998-EM138 OR-16-UL 21 N998-EG19 SH-1346258 21 PWM# 1 SH (DIRECT RACK)
END END F429-EM155 BU-18 F543-EM57 SH-1346259 V716-EM206 RD-18 22 22
ENG-DL
MID MID F547-EM87 GY-16-UL X840-EM9 BK-1346258 23 23
END END 817-EM158 WH-18 F548-EM37 WH-1346259 X841-EM6 RD-1346258 X993-EM139 WH-18 24 X993-EG20 WH-18 24 LOAD FEEDBACK +
GEN-AL
MID MID F549-EM42 WH-1346259 X842-EM132 BK-16-UL X997-EM140 BR-18 25 X997-EG21 BR-18 25 LOAD FEEDBACK -
END END N755-EM163 OR-18 F550-EM43 WH-1346259 X842-EM255 BK-18 P853-EM141 WH-16-UL 26 P853-EG22 YL-16-UL 26 BREAKER TRIP 3
ENG-PO
MID MID P733-EM36 RD-1346259 X993-EM139 WH-18 111-EM142 YL-16-UL 27 111-EG23 YL-16-UL 27 JW HEATER RELAY
END END P733-EM36 RD-1346259 P734-EM35 BK-1346259 X997-EM140 BR-18 R775-EM143 BK-14 28 R775-EG24 BK-14 28 RELAY RETURN
AI1+
MID MID P735-EM11 RD-1346259 Y794-EM127 YL-1532707 111-EM144 YL-16-UL 29 111-EG25 YL-16-UL 29 SPACE HEATER RELAY
END END P734-EM35 BK-1346259 P736-EM18 BK-1346259 Y795-EM137 GN-1532707 Y796-EM145 SH-1532707 30 Y796-EG26 SH-1532707 30 CAN 2 SH
AI1-
MID MID P737-EM50 RD-1346259 Y796-EM145 SH-1532707 X842-EM255 BK-18 31 X842-EG34 BK-1346258 31 PWM# 1 - (DIRECT RACK)
END END F548-EM37 WH-1346259 P738-EM56 BK-1346259 X841-EM6 RD-1346258 32 X841-EG27 RD-1346258 32 PWM# 3 + (TLR)
AI1-PS
MID MID P816-EM62 RD-9X8922 105-EM135 BR-16-UL F530-EM8 SH-1346258 33 F530-EG28 SH-1346258 33 PWM# 3 SH (TLR)
END END F541-EM29 SH-1346259 P818-EM72 BK-9X8922 111-EM142 YL-16-UL X840-EM9 BK-1346258 34 X840-EG29 BK-1346258 34 PWM# 3 - (TLR)
AI1-SH
MID MID P825-EM63 WH-9X8922 111-EM144 YL-16-UL F711-EM147 YL-1532707 35 F711-EG30 YL-1532707 35 CAN1 +
END END P735-EM11 RD-1346259 P826-EM71 BK-9X8922 C987-EM123 RD-16-UL F712-EM148 GN-1532707 36 F712-EG31 GN-1532707 36 CAN1 -
AI2+
MID MID R951-EM74 RD-1346258 C987-EM124 BU-16 N873-EM149 SH-1532707 37 N873-EG32 SH-1532707 37 CAN 1 SH
END END P736-EM18 BK-1346259 R952-EM65 BK-1346258 C988-EM150 BK-16-UL 38 38
AI2-
39
I
39
I
MID MID R953-EM75 SH-1346258 C988-EM257 BK-16-UL C988-EM150 BK-16-UL C988-EG33 BK-16-UL BATTERY -
END END F549-EM42 WH-1346259 R954-EM86 GY-16-UL N718-EM205 RD-18 C988-EM257 BK-16-UL 40 C988-EG47 BK-16-UL 40 BATTERY -
AI2-PS
MID MID R956-EM69 GY-16-UL N719-EM129 BR-16-UL
END END F542-EM19 SH-1346259 R957-EM80 GY-16-UL N720-EM131 GN-16-UL
AI2-SH
MID MID R958-EM61 GY-16-UL N998-EM138 OR-16-UL
END END P737-EM50 RD-1346259 R959-EM70 GY-16-UL R775-EM143 BK-14 EM-C7 EG-C3
AI3+ 1543170 1543178
MID MID R960-EM79 GY-16-UL V716-EM206 RD-18
END END P738-EM56 BK-1346259 R961-EM49 GY-16-UL X842-EM132 BK-16-UL E486-EM180 GY-16-UL A E486-EG35 GY-16-UL
AI3-
MID MID R962-EM48 GY-16-UL X993-EM139 WH-18 E487-EM181 BU-16-UL B E487-EG36 BU-16-UL
END END F550-EM43 WH-1346259 R964-EM46 GY-16-UL X997-EM140 BR-18 E488-EM182 WH-16-UL C E488-EG37 WH-16-UL
AI3-PS
MID MID R965-EM53 GY-16-UL D
END END F543-EM57 SH-1346259 Y794-EM242 YL-1532707 E
AI3-SH
MID MID Y795-EM243 GN-1532707 F
END END F532-EM31 BK-1346258 Y796-EM244 SH-1532707 F530-EM8 SH-1346258 F409-EM183 BK-16-UL G F409-EG38 BK-16-UL
AO1-
MID MID Y985-EM59 GY-16-UL F711-EM147 YL-1532707 F494-EM184 PK-16-UL H F494-EG39 PK-16-UL
END END F533-EM20 RD-1346258 Y986-EM68 GY-16-UL F712-EM148 GN-1532707 E495-EM185 BR-16-UL I E495-EG40 BR-16-UL
AO1+
MID MID Y987-EM77 GY-16-UL N873-EM149 SH-1532707 E496-EM186 YL-16-UL J E496-EG41 YL-16-UL EG-S1
END END F534-EM30 SH-1346258 Y988-EM58 GY-16-UL X840-EM9 BK-1346258 E498-EM187 GY-16-UL K E498-EG42 GY-16-UL E498-EG45 GY-16-UL
AO1-SH
MID MID Y989-EM76 GY-16-UL 111-EM142 YL-16-UL X841-EM6 RD-1346258 F454-EM188 BK-16-UL L E498-EG44 GY-16-UL
END END F535-EM23 BK-1346258 Y990-EM67 GY-16-UL 111-EM144 YL-16-UL X842-EM255 BK-18 F455-EM189 BK-16-UL M EG-S2
AO2-
MID MID Y994-EM52 GY-16-UL 150-EM171 RD-14 Y794-EM127 YL-1532707 F456-EM190 BK-16-UL N E498-EG43 GY-16-UL
END END F536-EM21 RD-1346258 200-EM211 PU-18 Y795-EM137 GN-1532707 E498-EG46 GY-16-UL
AO2+
MID MID Y796-EM145 SH-1532707
END END F537-EM22 SH-1346258 EM-S21
MID
AO2-SH 229-EM249 BK-14 229-EM151 BK-14
MID
229-EM250 BK-14
END END F538-EM24 BK-1346258 200-EM227 GY-14-UL
AO3-
MID MID 817-EM158 WH-18 879-EM66 GY-16-UL
END END F539-EM13 RD-1346258 A774-EM226 PU-18 111-EM142 YL-16-UL 817-EM158 WH-18 F405-EM83 GY-16-UL
AO3+
MID MID F429-EM155 BU-18 F406-EM88 GY-16-UL E498-EG45 GY-16-UL
END END F540-EM32 SH-1346258 J900-EM177 WH-18 111-EM144 YL-16-UL A774-EM78 GY-18-UL F407-EM82 GY-16-UL
AO3-SH
MID MID N718-EM130 PU-16-UL A774-EM226 PU-18 F408-EM81 GY-16-UL E498-EG46 GY-16-UL
END END Y794-EM242 YL-1532707 N755-EM163 OR-18 200-EM227 GY-14-UL F532-EM31 BK-1346258
CAN 2 +
H MID

END
CAN 2 -
MID
END
Y794-EM194 YL-1532707
Y795-EM243 GN-1532707
V716-EM136 PK-16-UL
Y794-EM194 YL-1532707
817-EM158 WH-18
A774-EM226 PU-18
C987-EM168 RD-14
F429-EM155 BU-18
F533-EM20 RD-1346258
F534-EM30 SH-1346258
E498-EG43 GY-16-UL
H
MID MID Y795-EM223 GN-1532707 Y795-EM223 GN-1532707 F429-EM155 BU-18 F535-EM23 BK-1346258 F409-EG38 BK-16-UL
END END Y796-EM244 SH-1532707 Y796-EM193 SH-1532707 F711-EM16 YL-1532707 F711-EM16 YL-1532707 F536-EM21 RD-1346258
CAN 2 SH
MID MID Y796-EM193 SH-1532707 F711-EM170 YL-1532707 F537-EM22 SH-1346258 F494-EG39 PK-16-UL
END END R956-EM69 GY-16-UL J900-EM177 WH-18 F711-EM219 YL-1532707 F538-EM24 BK-1346258 F711-EM147 YL-1532707
DO-03
MID MID N718-EM130 PU-16-UL F711-EM224 YL-1532707 F539-EM13 RD-1346258 E495-EG40 BR-16-UL
END END R957-EM80 GY-16-UL DT-Y1 N755-EM163 OR-18 F712-EM27 GN-1532707 F540-EM32 SH-1346258 F712-EM148 GN-1532707
DO-04
MID MID
1330970 N998-EM138 OR-16-UL F712-EM159 GN-1532707 F541-EM29 SH-1346259 E496-EG41 YL-16-UL
END
DO-05
END R958-EM61 GY-16-UL F712-EM203 GN-1532707 F542-EM19 SH-1346259 N873-EM149 SH-1532707
MID MID CAN1 TERMINATING RESISTOR 120 EM-C9 V716-EM136 PK-16-UL F712-EM216 GN-1532707 F543-EM57 SH-1346259 E486-EG35 GY-16-UL
END END R959-EM70 GY-16-UL 174-3016 OHMS 1740502 G404-EM44 RD-1346258 F547-EM87 GY-16-UL X842-EM255 BK-18
DO-06
MID MID
A X842-EM256 BK-18 G405-EM45 BK-1346258 F548-EM37 WH-1346259 E487-EG36 BU-16-UL
F711-EM219 YL-1532707
END END R960-EM79 GY-16-UL B Y794-EM194 YL-1532707 J900-EM177 WH-18 F549-EM42 WH-1346259 Y794-EM127 YL-1532707
DO-07 F712-EM216 GN-1532707
MID MID
C Y795-EM223 GN-1532707 F550-EM43 WH-1346259 E488-EG37 WH-16-UL
N873-EM215 SH-1532707
END END R961-EM49 GY-16-UL Y796-EM193 SH-1532707 P733-EM36 RD-1346259 Y794-EM242 YL-1532707
DO-08 EM-S20
MID MID P734-EM35 BK-1346259
N718-EM253 GY-18 N718-EM245 GY-18
END
DO-09
END R962-EM48 GY-16-UL
N718-EM251 GY-18
P735-EM11 RD-1346259 Y795-EM137 GN-1532707 GENERATOR INTERCONNECT HARNESS
MID MID P736-EM18 BK-1346259
END
DO-11
END R964-EM46 GY-16-UL P737-EM50 RD-1346259 Y795-EM243 GN-1532707
MID MID DT-Y2 N719-EM129 BR-16-UL P738-EM56 BK-1346259
END END R965-EM53 GY-16-UL 1330970 N720-EM131 GN-16-UL P816-EM62 RD-9X8922 Y796-EM145 SH-1532707
DO-12
MID MID
CAN2 TERMINATING RESISTOR N755-EM163 OR-18 P818-EM72 BK-9X8922
120 EM-C10
END END Y985-EM59 GY-16-UL 174-3016 P825-EM63 WH-9X8922 Y796-EM244 SH-1532707
DI-03 OHMS 1740502
MID MID 200-EM246 GY-16-UL F711-EM219 YL-1532707 N873-EM14 SH-1532707 P826-EM71 BK-9X8922 EMCP 4.4
END END Y986-EM68 GY-16-UL A Y794-EM239 YL-1532707 F712-EM216 GN-1532707 N873-EM161 SH-1532707 R951-EM74 RD-1346258 J1 351-2430
DI-04 EM-C1
MID MID B Y795-EM240 GN-1532707 N873-EM215 SH-1532707 N873-EM204 SH-1532707 R952-EM65 BK-1346258
END END Y987-EM77 GY-16-UL C Y796-EM241 SH-1532707 Y794-EM239 YL-1532707 N873-EM215 SH-1532707 R953-EM75 SH-1346258 2645732
DI-05
MID MID Y795-EM240 GN-1532707 N998-EM138 OR-16-UL R954-EM86 GY-16-UL E486-EM1 GY-16-UL 1 GENERATOR VOLTAGE L1
END END Y988-EM58 GY-16-UL Y796-EM241 SH-1532707 R956-EM69 GY-16-UL 2 VOLTAGE SPACING
DI-06
MID MID
EM-S19 R957-EM80 GY-16-UL E487-EM2 GY-16-UL 3 GENERATOR VOLTAGE L2
END END Y989-EM76 GY-16-UL EM-C5 R775-EM166 OR-18 R958-EM61 GY-16-UL 4 VOLTAGE SPACING
DI-07
G MID

END
DI-08
MID
END Y990-EM67 GY-16-UL A
2654123
C987-EM196 GY-18-UL
A250-EM192 GY-18-UL
R775-EM167 PK-18
R775-EM252 GY-18-UL
R959-EM70 GY-16-UL
R960-EM79 GY-16-UL
E488-EM3 GY-16-UL
F409-EM4 GY-16-UL
5
6
GENERATOR VOLTAGE L3
GENERATOR VOLTAGE NEUTRAL
G
B C987-EM191 GY-18-UL
MID MID F430-EM134 GN-16-UL C988-EM197 GY-18-UL R961-EM49 GY-16-UL 7 VOLTAGE SPACING
C C987-EM196 GY-18-UL
END END Y994-EM52 GY-16-UL N873-EM204 SH-1532707 R962-EM48 GY-16-UL X840-EM9 BK-1346258 8 PWM OUTPUT #2 NEGATIVE
DO-16 C988-EM197 GY-18-UL R955-EM60 GY-16-UL
MID MID
CUSTOMER D 944-EM153 OR-18 R964-EM46 GY-16-UL 9 NO CONNECTION
E F711-EM224 YL-1532707 R966-EM40 GY-16-UL
END END R951-EM74 RD-1346258 CONNECTOR 1 945-EM154 BR-18 R965-EM53 GY-16-UL X843-EM12 RD-1346258 10 PWM OUTPUT #1 POSITIVE
MB+ F712-EM203 GN-1532707 R968-EM39 GY-16-UL
MID MID F808-EM120 GY-16-UL F F712-EM203 GN-1532707 Y794-EM242 YL-1532707 11
G N873-EM204 SH-1532707 X842-EM152 BK-18
END END R952-EM65 BK-1346258 F711-EM224 YL-1532707 Y795-EM243 GN-1532707 12
MB- Y794-EM194 YL-1532707 X842-EM256 BK-18
MID MID F814-EM121 GN-16-UL H Y796-EM244 SH-1532707 13
J Y795-EM223 GN-1532707 X993-EM139 WH-18
END END R953-EM75 SH-1346258 Y985-EM59 GY-16-UL 14
MB-REF Y796-EM193 SH-1532707 X997-EM140 BR-18
MID MID R879-EM122 GY-16-UL Y986-EM68 GY-16-UL 15
Y794-EM194 YL-1532707
Y987-EM77 GY-16-UL 16
EM-C6 Y988-EM58 GY-16-UL 17
2654123 Y794-EM239 YL-1532707
944-EM153 OR-18 Y989-EM76 GY-16-UL 18
A Y795-EM223 GN-1532707
C987-EM191 GY-18-UL 945-EM154 BR-18 Y990-EM67 GY-16-UL F530-EM8 SH-1346258 19 PWM OUTPUT #2 SHIELD
B A250-EM192 GY-18-UL Y994-EM52 GY-16-UL F531-EM7 SH-1346258 20 PWM OUTPUT #1 SHIELD
C Y795-EM240 GN-1532707
Y796-EM193 SH-1532707 X842-EM5 BK-1346258 21 PWM OUTPUT #1 NEGATIVE
END END F405-EM83 GY-16-UL D
IDI-01 CUSTOMER 944-EM153 OR-18 E498-EM10 GY-16-UL 22 GEN CURRENT RETURN
MID MID
E Y796-EM193 SH-1532707
945-EM154 BR-18 P735-EM11 RD-1346259 23 ANALOG INPUT #2 POSITIVE
END END F406-EM88 GY-16-UL CONNECTOR 2 Y796-EM241 SH-1532707
IDI-02 F Y795-EM223 GN-1532707 24
MID MID
G Y968-EM160 SH-1346258
Y794-EM194 YL-1532707 150-EM171 RD-14 25
END END F407-EM82 GY-16-UL H 150-EM171 RD-14
MID
IDI-03 229-EM176 BK-14 26
MID
J 344-EM157 GN-18 27
END
IDI-04
END F408-EM81 GY-16-UL 200-EM211 PU-18
MID
X841-EM6 RD-1346258 28 PWM OUTPUT #2 POSITIVE
MID
345-EM156 GY-18 F539-EM13 RD-1346258 29 ANALOG OUTPUT #3 POSITIVE
END
IDI-REF
END F547-EM87 GY-16-UL 229-EM151 BK-14
MID
N873-EM258 SH-1532707 30 CAN #1 SHIELD
MID
361-EM165 OR-18 Y794-EM15 YL-1532707 31 CAN #2 POSITIVE
END
DO-1
END R954-EM86 GY-16-UL A380-EM85 SH-1346259
390-EM179 YL-18 F711-EM259 YL-1532707 32 CAN #1 POSITIVE
MID MID E-STOP A774-EM78 GY-18-UL
817-EM158 WH-18 C987-EM17 GY-14-UL 33 BATTERY POSITIVE
308-9773 C987-EM17 GY-14-UL
A318-EM164 BU-18 P736-EM18 BK-1346259 34 ANALOG INPUT #2 NEGATIVE
X842-EM208 PU-18 C987-EM34 GY-14-UL
ETHERNET JACK 7 8
X842-EM207 PU-18
A755-EM173 PK-18
C987-EM168 RD-14
F542-EM19 SH-1346259 35 ANALOG INPUT #2 SHIELD
350-3459 5 6 A756-EM174 BU-18 F533-EM20 RD-1346258 36 ANALOG OUTPUT #1 POSITIVE
F 1 P816-EM62 RD-9X8922
3
1
4
2
V716-EM209 RD-18
A774-EM78 GY-18-UL
A774-EM78 GY-18-UL
A774-EM226 PU-18
C988-EM33 GY-14-UL
F536-EM21 RD-1346258
F537-EM22 SH-1346258
37
38
ANALOG OUTPUT #2 POSITIVE
ANALOG OUTPUT #2 SHIELD
F
2 C988-EM51 GY-14-UL 39
P818-EM72 BK-9X8922 C987-EM168 RD-14 F535-EM23 BK-1346258 ANALOG OUTPUT #2 NEGATIVE
3 E486-EM1 GY-16-UL 40
P825-EM63 WH-9X8922 C988-EM175 BK-14 F538-EM24 BK-1346258 ANALOG OUTPUT #3 NEGATIVE
E487-EM2 GY-16-UL
4 F429-EM155 BU-18 DC FACTORY E488-EM3 GY-16-UL
Y796-EM25 SH-1532707 41 CAN #2 SHIELD
5 A774-EM226 PU-18 F711-EM170 YL-1532707 Y795-EM26 GN-1532707 42 CAN #2 NEGATIVE
6
WIRING E494-EM84 GY-16-UL 43
P826-EM71 BK-9X8922 N718-EM235 RD-18 F712-EM260 GN-1532707 CAN #1 NEGATIVE
7 E495-EM41 GY-16-UL 44
345-EM156 GY-18 F712-EM27 GN-1532707 C987-EM237 BU-16 F10 20A C987-EM168 RD-14 E496-EM28 GY-16-UL GEN CURRENT PHASE C
E496-EM28 GY-16-UL
8 344-EM157 GN-18 F712-EM159 GN-1532707 C987-EM234 BU-16 F10 20A 150-EM171 RD-14 45
E498-EM10 GY-16-UL 46
F767-EM162 BK-14 111-EM142 YL-16-UL END
DSBL-SP
END Y993-EM38 GY-16-UL F541-EM29 SH-1346259 ANALOG INPUT #1 SHIELD
F409-EM4 GY-16-UL 47
G404-EM44 RD-1346258 111-EM144 YL-16-UL MID MID F534-EM30 SH-1346258 ANALOG OUTPUT #1 SHIELD
F531-EM7 SH-1346258 48
G405-EM45 BK-1346258 390-EM179 YL-18 END END R963-EM47 GY-16-UL F532-EM31 BK-1346258 ANALOG OUTPUT #1 NEGATIVE
RPM
INTERFACE 70 J900-EM177 WH-18 MID 105-EM135 BR-16-UL F540-EM32 SH-1346258 49 ANALOG OUTPUT #3 SHIELD
J901-EM178 OR-18 C987-EM237 BU-16 END END C987-EM17 GY-14-UL C988-EM33 GY-14-UL 50 BATTERY NEGATIVE
283-9494 J901-EM247 GY-18-UL C987-EM196 GY-18-UL MID
BTRY+
MID C987-EM34 GY-14-UL F711-EM147 YL-1532707 51
EN-C1 EN-C2 EM-C4
1471444 1471444 2839494 L972-EM172 BU-16 C987-EM214 PU-18 END END F711-EM225 YL-1532707 52
BTRY+ EM-S4
N718-EM235 RD-18 MID MID F711-EM201 YL-1532707 C987-EM34 GY-14-UL 53 BATTERY POSITIVE
DRIVEN EQUIPMENT LOAD FEEDBACK (PWM) 1 J901-EN33 GY-18-UL 1 J901-EM247 GY-18-UL
N755-EM163 OR-18 C987-EM234 BU-16 END END C987-EM123 RD-16-UL P734-EM35 BK-1346259 54 ANALOG INPUT #1 NEGATIVE
2 2 BTRY+
C987-EM191 GY-18-UL MID MID C987-EM124 BU-16 EM-S25 P733-EM36 RD-1346259 55 ANALOG INPUT #1 POSITIVE
3 3
N873-EM14 SH-1532707 C988-EM175 BK-14 END END C988-EM33 GY-14-UL F711-EM219 YL-1532707 F711-EM259 YL-1532707 F548-EM37 WH-1346259 56 ANALOG INPUT #1 POSITIVE SUPPLY
4 4 BTRY-
N873-EM161 SH-1532707 C988-EM197 GY-18-UL MID MID C988-EM51 GY-14-UL Y993-EM38 GY-16-UL 57 SHORE POWER DISCONNECT R15 (DO #15)
DIGITAL SENSOR RETURN 1 5 X842-EN1 BK-18 5 X842-EM152 BK-18 EM-S1
R775-EM166 OR-18 229-EM176 BK-14 END END C988-EM150 BK-16-UL R968-EM39 GY-16-UL 58 DISCRETE OUTPUT #14
6 6 BTRY- F711-EM170 YL-1532707 F711-EM225 YL-1532707
R775-EM167 PK-18 A250-EM192 GY-18-UL MID MID 229-EM151 BK-14 R966-EM40 GY-16-UL 59 DISCRETE OUTPUT #13
7 7 F711-EM16 YL-1532707
T789-EM169 YL-16 200-EM227 GY-14-UL END END 200-EM211 PU-18 E495-EM41 GY-16-UL 60 GEN CURRENT PHASE B
ECM CAT DATA LINK + 8 944-EN2 OR-18 8 944-EM153 OR-18 BTRY-
V716-EM209 RD-18 229-EM248 BK-14 MID MID C988-EM257 BK-16-UL F549-EM42 WH-1346259 61 ANALOG INPUT #2 POSITIVE SUPPLY
ECM CAT DATA LINK - 9 945-EN3 BR-18 9 945-EM154 BR-18
X842-EM152 BK-18 END END R775-EM143 BK-14 F550-EM43 WH-1346259 62 ANALOG INPUT #3 POSITIVE SUPPLY
10 10 BTRY- F711-EM224 YL-1532707
X842-EM207 PU-18 MID MID G404-EM44 RD-1346258 63 MPU (DIFFERENTIAL SENSING) POSITIVE
11 11 EM-S2
X842-EM208 PU-18 N998-EM138 OR-16-UL END END G405-EM45 BK-1346258 64 MPU (DIFFERENTIAL SENSING) NEGATIVE
12 12 DR-SH F712-EM159 GN-1532707 F712-EM232 GN-1532707
X993-EM139 WH-18 MID R964-EM46 GY-16-UL 65 DISCRETE OUTPUT #11
13 13 F712-EM27 GN-1532707
X997-EM140 BR-18 X842-EM207 PU-18 END END R963-EM47 GY-16-UL 66 DISCRETE OUTPUT #10
PRELUBE REQUEST 14 F767-EN4 BK-14 14 F767-EM162 BK-14 D-GND F712-EM148 GN-1532707
Y968-EM160 SH-1346258 X842-EM208 PU-18 MID R962-EM48 GY-16-UL 67 DISCRETE OUTPUT #9
15 15 F712-EM232 GN-1532707
X842-EM5 BK-1346258 R961-EM49 GY-16-UL 68
E
X842-EM256 BK-18
E
16 16
END
D-GND
END EM-S5 DISCRETE OUTPUT #8
X842-EM254 BK-18 MID X842-EM132 BK-16-UL 69
17 17 EM-S24
END END X843-EM12 RD-1346258 P737-EM50 RD-1346259 70 ANALOG INPUT #3 POSITIVE
18 18 PW1+ F712-EM216 GN-1532707 F712-EM202 GN-1532707
J901-EM247 GY-18-UL MID MID 71
ENGINE DIGANOSTIC LAMP 19 F429-EN5 BU-18 19 F429-EM155 BU-18 F712-EM260 GN-1532707
J901-EM178 OR-18 END END C988-EM51 GY-14-UL 72 BATTERY NEGATIVE
20 20 THR+
MID MID Y994-EM52 GY-16-UL 73 COMMON SHUTDOWN R16 (DO #16)
21 21
END END F531-EM7 SH-1346258 74
SOFT EMERGENCY STOP 1 22 345-EN6 GY-18 22 345-EM156 GY-18 PW1-SH F712-EM203 GN-1532707
MID MID R965-EM53 GY-16-UL 75 DISCRETE OUTPUT #12
SOFT EMERGENCY STOP 2/STOP 1 23 344-EN7 GN-18 23 344-EM157 GN-18 G404-EM44 RD-1346258
END END G407-EM64 BK-1346259 76
24 24 485-A G405-EM45 BK-1346258
MID G408-EM54 RD-1346259 77 RS 485 #2 "B"
GENERATOR ALARM 25 817-EN8 WH-18 25 817-EM158 WH-18 G407-EM64 BK-1346259
END END G408-EM54 RD-1346259 Y968-EM160 SH-1346258 78 MPU (DIFFERENTIAL SENSING) SHIELD
26 26 485-B G408-EM54 RD-1346259
MID P738-EM56 BK-1346259 79 ANALOG INPUT#3 NEGATIVE
27 27 G409-EM73 WH-1346259
END END G409-EM73 WH-1346259 F543-EM57 SH-1346259 80 ANALOG INPUT#3 SHIELD
LOAD FEEDBACK/PERCENT RATED POWER + 28 X993-EN9 WH-18 28 X993-EM139 WH-18 485-R N718-EM245 GY-18
MID MID Y988-EM58 GY-16-UL 81 PROG. DISCRETE INPUT #6
LOAD FEEDBACK/PERCENT RATED POWER - 29 X997-EN10 BR-18 29 X997-EM140 BR-18
END END A380-EM85 SH-1346259 Y985-EM59 GY-16-UL 82 PROG. DISCRETE INPUT #3
30 30 485-SH EM-S3
MID MID R955-EM60 GY-16-UL 83 FUEL ENABLE R2 (DO #2)
31 31 N873-EM161 SH-1532707 N873-EM228 SH-1532707
F711-EM16 YL-1532707 END END R958-EM61 GY-16-UL 84 DISCRETE OUTPUT #5
32 32 CAN1+ N873-EM14 SH-1532707
F711-EM231 YL-1532707 MID F711-EM224 YL-1532707 85
33 33
F712-EM27 GN-1532707 END END F712-EM203 GN-1532707 86
CAN1 - 34 F712-EN11 GN-1532707 34 F712-EM159 GN-1532707 CAN1- N873-EM149 SH-1532707
F712-EM229 GN-1532707 MID MID P816-EM62 RD-9X8922 87 ETHERNET PORT A TX+
35 35 N873-EM228 SH-1532707
N873-EM14 SH-1532707 END END N873-EM204 SH-1532707 EM-S6 P825-EM63 WH-9X8922 88 ETHERNET PORT A RX+
36 36 CAN-SH
N873-EM210 SH-1532707 MID G407-EM64 BK-1346259 89 RS 485 #2 "A"
37 37
V716-EM209 RD-18 END END V716-EM206 RD-18 EM-S23 N873-EM198 SH-1532707 R952-EM65 BK-1346258 90 RS 485 #1 NEGATIVE (MODBUS-)
MAGNETIC PICKUP 1 + 38 G404-EN12 RD-1346258 38 G404-EM44 RD-1346258 DIS-E
V716-EM136 PK-16-UL MID N873-EM215 SH-1532707 N873-EM258 SH-1532707 879-EM66 GY-16-UL 91 DEDICATED DISCRETE INPUT #2
MAGNETIC PICKUP 1 - 39 G405-EN13 BK-1346258 39 G405-EM45 BK-1346258
N718-EM235 RD-18 END END N718-EM205 RD-18 Y990-EM67 GY-16-UL 92 PROG. DISCRETE INPUT #8
40 40 V-REF
N718-EM130 PU-16-UL MID N718-EM245 GY-18 Y986-EM68 GY-16-UL 93 PROG. DISCRETE INPUT #4
MAGNETIC PICKUP 1 SHIELD 41 Y968-EN14 SH-1346258 41 Y968-EM160 SH-1346258
F767-EM162 BK-14 END END N873-EM204 SH-1532707 R956-EM69 GY-16-UL 94 DISCRETE OUTPUT #3
CAN1 SHIELD 42 N873-EN15 SH-1532707 42 N873-EM161 SH-1532707 PRE-R MID R955-EM60 GY-16-UL R959-EM70 GY-16-UL 95 DISCRETE OUTPUT #6
ENGINE PROTECTION OVERRIDE 43 N755-EN16 OR-18 43 N755-EM163 OR-18
A318-EM164 BU-18 END END R963-EM47 GY-16-UL 96
REMOTE CONTROL ENABLE 44 A318-EN17 BU-18 44 A318-EM164 BU-18 RCE MID R966-EM40 GY-16-UL P826-EM71 BK-9X8922 97 ETHERNET PORT A RX-
RAPID START REQUEST/RAPID SHUTDOWN REQUEST 45 361-EN18 OR-18 45 361-EM165 OR-18
361-EM165 OR-18 END END R968-EM39 GY-16-UL P818-EM72 BK-9X8922 98 ETHERNET PORT A TX-
START-RUN/STOP 1 OR START 1 46 R775-EN19 OR-18 46 R775-EM166 OR-18 RSR
200-EM211 PU-18 MID X842-EM5 BK-1346258 G409-EM73 WH-1346259 99 RS 485 #2 REFERENCE
START-RUN/STOP 2 OR START 2 47 R776-EN20 PK-18 47 R775-EM167 PK-18
D AUXILIARY POWER 1+
CRANKING MOTOR SELECT
48
49
C987-EN21 RD-14
T789-EN22 YL-16
48
49
C987-EM168 RD-14
T789-EM169 YL-16
C987-EM214 PU-18
F711-EM231 YL-1532707
T789-EM169 YL-16 END
CMS
END
MID X842-EM255 BK-18
R951-EM74
R953-EM75
RD-1346258
SH-1346258
100
101
RS 485 #1 POSITIVE (MODBUS+)
RS 485 #1 REFERENCE (MODBUS REF) D
F712-EM229 GN-1532707 L972-EM172 BU-16 END END EM-S22 Y989-EM76 GY-16-UL 102 PROG. DISCRETE INPUT #7
CAN1 + 50 F711-EN23 YL-1532707 50 F711-EM170 YL-1532707 LIR
N873-EM210 SH-1532707 MID X842-EM152 BK-18 Y987-EM77 GY-16-UL 103 PROG. DISCRETE INPUT #5 (+) BATTERY
51 51
A755-EM173 PK-18 END END X842-EM256 BK-18 A774-EM78 GY-18-UL 104 DEDICATED DISCRETE INPUT #1
AUXILIARY POWER 1+ 52 150-EN24 RD-14 52 150-EM171 RD-14 TS-A (+) BATTERY SWITCHED
MID R960-EM79 GY-16-UL 105 DISCRETE OUTPUT #7
53 53
A756-EM174 BU-18 END END X843-EM12 RD-1346258 R957-EM80 GY-16-UL 106 DISCRETE OUTPUT #4
54 54 TS-B STARTING CIRCUIT
MID F408-EM81 GY-16-UL 107 PROG. ISOLATED DISCRETE INPUT #4
55 55 EM-S12 F407-EM82 GY-16-UL 108 PROG. ISOLATED DISCRETE INPUT #3
56 56 Y794-EM239 YL-1532707 Y794-EM15 YL-1532707 (-) BATTERY / SENSOR RETURN
F405-EM83 GY-16-UL 109 PROG. ISOLATED DISCRETE INPUT #1 SYMBOL DESCRIPTION
57 57 Y794-EM220 YL-1532707
E494-EM84 GY-16-UL 110 GEN CURRENT PHASE A SENSOR / ACTUATOR SUPPLY
LOW IDLE REQ/THROTTLE PRESET REQ\TORQUE LIMIT REQ 58 L972-EN25 BU-16 58 L972-EM172 BU-16
A380-EM85 SH-1346259 111 RS 485 #2 SHIELD CIRCUIT CONNECTED
THROTTLE SELECT A 59 A755-EN26 PK-18 59 A755-EM173 PK-18
Y794-EM127 YL-1532707 112 SIGNAL TO ECM
THROTTLE SELECT B 60 A756-EN27 BU-18 60 A756-EM174 BU-18 EM-S15
229-EM248 BK-14 113 CIRCUIT NOT CONNECTED
AUXILIARY POWER 1- 61 C988-EN28 BK-14 61 C988-EM175 BK-14 Y794-EM242 YL-1532707 CONTROL (POSITIVE) FROM ECM
229-EM249 BK-14 114
62 62 Y794-EM220 YL-1532707 CONTROL (RETURN) FROM ECM
229-EM250 BK-14 115 ELECTRICAL CONNECTION TO
AUXILIARY POWER 1- 63 229-EN29 BK-14 63 229-EM176 BK-14 CAT DATA LINK MACHINE STRUCTURE
N718-EM251 GY-18 R954-EM86 GY-16-UL 116 ENGINE START R1 (DO #1)
64 64
N718-EM253 GY-18 Y795-EM137 GN-1532707 117 INTERNAL ELECTRICAL CONNECTION
65 65 AC FACTORY EM-S14 118 J1939 DATA LINK TO SURFACE OF COMPONENT
N719-EM129 BR-16-UL F547-EM87 GY-16-UL REFERENCE - ISOLATION GROUPINPUTS
THROTTLE INPUT PWM 1/DIRECT FUELING INPUT 66 J900-EN30 WH-18 66 J900-EM177 WH-18
N720-EM131 GN-16-UL WIRING Y795-EM243 GN-1532707
119
67 67 Y795-EM218 GN-1532707 RS-232/RS-485 DATA LINK CONNECTOR
R775-EM252 GY-18-UL E486-EM180 GY-16-UL AC-F1 1.5A E486-EM1 GY-16-UL F406-EM88 GY-16-UL 120 PROG. ISOLATED DISCRETE INPUT #2
THROTTLE INPUT PWM 2/FUEL QUANTITY MULTIPLIER 68 J901-EN31 OR-18 68 J901-EM178 OR-18
R955-EM60 GY-16-UL E487-EM181 BU-16-UL AC-F1 1.5A E487-EM2 GY-16-UL CAN 2 DATA LINK H#
69 69 CIRCUIT GROUPING DESIGNATION
R966-EM40 GY-16-UL E488-EM182 WH-16-UL AC-F1 1.5A E488-EM3 GY-16-UL EM-S11
KEY SWITCH 70 390-EN32 YL-18 70 390-EM179 YL-18
R968-EM39 GY-16-UL F409-EM183 BK-16-UL END END F409-EM4 GY-16-UL Y795-EM240 GN-1532707 Y795-EM26 GN-1532707 HIGHWAYS
GENV-N ATCH WIRE, CABLE, COMPONENT
X842-EM254 BK-18 MID MID

ENGINE INTERCONNECT HARNESS F494-EM184 PK-16-UL END


GENC-PA
END E494-EM84 GY-16-UL EM-S10 SPLICE
MID MID Y796-EM241 SH-1532707 Y796-EM25 SH-1532707
E495-EM185 BR-16-UL END
GENC-PB
END E495-EM41 GY-16-UL Y796-EM222 SH-1532707 BLADE, SPADE, RING OR SCREW
MID MID TERMINAL
G-C8 E496-EM186 YL-16-UL END END E496-EM28 GY-16-UL Y796-EM145 SH-1532707
GENC-PC EM-S13
1552273 MID MID BAR-FIXED BRIDGE(JUMPER)
Y796-EM244 SH-1532707
1 E498-EM187 GY-16-UL END END E498-EM10 GY-16-UL
GENC-R
C ENGINE COOLANT TEMPERATURE
RS485A
RS485B
2
3
N782-G41
N783-G43
BU-18
GN-18
N782-G5 BU-18
N782-G13 BU-18 G-S1 F454-EM188 BK-16-UL
MID

END
DRP-CT+
MID
END
Y968-EM160 SH-1346258
ABBREV COLOR C
275-2081 GAUGE GND 4 N784-G45 WH-18 N782-G19 BU-18 MID MID EMCP 4.4 AC
GAUGE +V 5 N785-G47 BU-18 N782-G21 BU-18 F455-EM189 BK-16-UL END END
Y993-EM38 GY-16-UL J2 351-2430 RD RED
DRP-CT- EM-C2
6 N782-G40 BU-18 MID MID
1607690 WH WHITE
N782-G41 BU-18 F456-EM190 BK-16-UL END
GND
END
MID
Y997-EM89 GY-16-EXANE 1 CB CLOSE CMD (DDO 2) OR ORANGE WIRE NAME DEFINITION:
MID
Y998-EM90 GY-16-EXANE 2 CB TRIP OPEN CMD (DDO 3)
G-C7
N783-G6 GN-18
G401-EM91 GY-16-EXANE 3 DEAD BUS ARB RELAY (HWDBA 5)(PO 9)(DDO 1) YL YELLOW XXXX-XX# XX-XX-UL
1552273 P855-EM92 GY-16-EXANE 4 CB AUX "A" (DD1 3)
1
N783-G14 GN-18 G-S2
P856-EM93 GY-16-EXANE 5 CB AUX "B" (DD1 4)
PK PINK WIRE GAUGE
N783-G18 GN-18
RS485A 2 N782-G5 BU-18
N783-G22 GN-18 G-C1 CONTROL MODULE EM-C8 F499-EM94 GY-16-EXANE 6 HWDBA 3 (PI 7) BK BLACK
FUEL PRESSURE 3 7
RS485B N783-G6 GN-18
N783-G42 GN-18 1552273 274-8068 1552273 105-EM135 BR-16-UL G400-EM95 GY-16-EXANE HWDBA 4 (PI 8) WIRE COLOR
275-2086 GAUGE GND 4 N784-G7 WH-18 111-EM142 YL-16-UL F551-EM96 GY-16-EXANE 8 ANALOG INPUT 4 POSITIVE SUPPLY GY GRAY
N783-G43 GN-18 1 +BTRY 1 C987-EM214 PU-18
GAUGE +V 5 N785-G8 BU-18 111-EM144 YL-16-UL F545-EM97 GY-16-EXANE 9 ANALOG INPUT 4 POSITIVE WIRE NUMBER
6
N782-G1 BU-18 2 RS485A CAN_H 2 F711-EM231 YL-1532707
C987-EM123 RD-16-UL 10 PU PURPLE
N783-G2 GN-18 3 RS485B CAN_L 3 F712-EM229 GN-1532707 AC CUSTOMER
N784-G7 WH-18 N784-G3 WH-18 4 GAGE GND 4 N873-EM210 SH-1532707
C987-EM124 BU-16 F414-EM98 GY-16-EXANE 11 BUS VOLTAGE L1 BR BROWN HARNESS IDENT
N784-G15 WH-18 N785-G4 BU-18 5 GAGE +V 5 WIRING C988-EM150 BK-16-UL 12
G-S3
Y995-EM108 GY-16-EXANE C988-EM257 BK-16-UL F415-EM99 GY-16-EXANE 13 BUS VOLTAGE L2 GN GREEN CIRCUIT IDENT
N784-G17 WH-18 6 GND 6 200-EM211 PU-18 END
DO-17
END
N718-EM205 RD-18 F493-EM100 GY-16-EXANE 14 HWLSD 1 (PIO 1)
G-C5 N784-G23 WH-18
MID MID
N719-EM129 BR-16-UL F494-EM101 GY-16-EXANE 15 HWLSD 2 (PIO 2)
BU BLUE
N784-G44 WH-18 END END F545-EM97 GY-16-EXANE
1552273 MID
AI4+ N720-EM131 GN-16-UL F495-EM102 GY-16-EXANE 16 HWLSD 3 (PIO 3)
MID
N784-G45 WH-18 17
1 F546-EM104 GY-16-EXANE N998-EM138 OR-16-UL F496-EM103 GY-16-EXANE HWLSD 4 (PIO 4)
21 END
AI4-
END
RS485A 2 N782-G21 BU-18 MID MID R775-EM143 BK-14 18
VOLTAGE INDICATOR X842-EM254 BK-18 11
RS485B 3 N783-G22 GN-18 F551-EM96 GY-16-EXANE V716-EM206 RD-18 F546-EM104 GY-16-EXANE 19 ANALOG INPUT 4 NEGATIVE
275-2110 N785-G8 BU-18 R955-EM60 GY-16-UL A1 END
AI4-PS
END
GAUGE GND 4 N784-G23 WH-18 MID X842-EM132 BK-16-UL 20
N785-G12 BU-18 G-S4 229-EM248 BK-14 A2 RELAY R1
MID
GAUGE +V 5 N785-G24 BU-18 F544-EM109 GY-16-EXANE X993-EM139 WH-18 21
N785-G16 BU-18 R775-EM252 GY-18-UL 14 179-8829 END
AI4-SH
END
6 MID MID X997-EM140 BR-18 22 COMPONENTS
N785-G24 BU-18 12
F493-EM100 GY-16-EXANE 23 REF DES MODEL NAME
N785-G46 BU-18 24 END
PIO-01
END

N785-G47 BU-18 22 MID MID F497-EM105 GY-16-EXANE 24 HWDBA 1 (PIO 5) CONNECTORS


25 INTERFACE 40 9X-1343
END END F494-EM101 GY-16-EXANE F498-EM106 GY-16-EXANE HWDBA 2 (PIO 6) REF DES MODEL NAME
MID
PIO-02 G411-EM107 GY-16-EXANE 26 REFERENCE - ISOL GROUP PARALLELING INTERFACE 70 283-9494
RELAY BASE B1 MID
EM-C1 2645732
B B
G-C4 F495-EM102 GY-16-EXANE Y995-EM108 GY-16-EXANE 27 DISCRETE OUTPUT 17 ECMP 4.4 351-2430
179-8828 END
PIO-03
END
1552273 MID MID F544-EM109 GY-16-EXANE 28 ANALOG INPUT 4 SHIELD EM-C4 2839494
ETHERNET JACK 350-3459
1 END END F496-EM103 GY-16-EXANE 29 EM-C3 9X1343
RS485A 2 N782-G13 BU-18 MID
PIO-04 30 E-STOP 308-9773
MID
OIL TEMPERATURE EM-C6 2654123
RS485B 3 N783-G14 GN-18 END END F497-EM105 GY-16-EXANE F416-EM110 GY-16-EXANE 31 BUS VOLTAGE L3 ENGINE COOLANT 275-2081
275-2098 GAUGE GND 4 N784-G15 WH-18 PIO-05 G487-EM111 GY-16-EXANE 32 GROUP START (DIDI 1) EM-C5 2654123
MID MID
21 FUEL PRESSURE 275-2086
GAUGE +V 5 N785-G16 BU-18 F498-EM106 GY-16-EXANE 33 EM-C2 1607690
N718-EM253 GY-18 11 END
PIO-06
END
VOLTAGE INDICATOR 275-2110
6 MID MID 34
R966-EM40 GY-16-UL A1 G-C1 1552273
F499-EM94 GY-16-EXANE 35 OIL TEMPERATURE 275-2098
229-EM249 BK-14 A2 RELAY R2
END
ARB-IN
END
EM-C8 1552273
MID MID 36 ENGINE PERCENT LOAD INDICATOR #1 275-2100
G-C3 N719-EM129 BR-16-UL 14 179-8829
G400-EM95 GY-16-EXANE 37 EM-C7 1543170
1552273 12 END
ARB-OUT
END
CONTROL MODULE 274-8068
MID MID 38 G-C8 1552273
1 24
G411-EM107 GY-16-EXANE 39 OIL PRESSURE 275-2096
RS485A 2 N782-G19 BU-18 22 END
PIO-REF
END
G-C7 1552273
ENGINE PERCENT LOAD INDICATOR #1 MID MID G488-EM112 GY-16-EXANE 40 DEDICATED ISOLATED DISCRETE INPUT # 2 RELAY R2 179-8829
RS485B 3 N783-G18 GN-18
275-2100 G403-EM116 GY-16-EXANE 41 G-C5 1552273
GAUGE GND 4 N784-G17 WH-18 RELAY BASE B2 END
LS-KW
END
RELAY BASE B2 179-8828
179-8828 MID MID 42 G-C4 1552273
GAUGE +V 5 N785-G12 BU-18 RELAY R3 179-8829
G402-EM117 GY-16-EXANE 43
6 END
LS-KVAR
END
G-C3 1552273
MID MID 44 RELAY BASE_B3 179-8828
G412-EM118 GY-16-EXANE 45 G-C2 1552273
END
LS-REF
END RELAY R1 179-8829
MID MID 46 EN-C2 1471444
G-C2 RELAY BASE B1 179-8828
G410-EM113 GY-16-EXANE 47 BUS VOLTAGE NEUTRAL
1552273 21 END
DDO-01
END
G401-EM91 GY-16-EXANE EN-C1 1471444
MID MID G490-EM114 GY-16-EXANE 48 MAN CB CLOSE CMD (DIDI 4)
1 N718-EM251 GY-18 11 EG-C2 9X0141
Y997-EM89 GY-16-EXANE 49
RS485A 2 N782-G40 BU-18 R968-EM39 GY-16-UL A1 END
DDO-02
END
OIL PRESSURE MID 50 EG-C1 9X0141
RS485B 3 N783-G42 GN-18 229-EM250 BK-14 A2 RELAY R3
MID
275-2096 Y998-EM90 GY-16-EXANE 51 DT-Y1 1330970
GAUGE GND 4 N784-G44 WH-18 N720-EM131 GN-16-UL 14 179-8829 END
DDO-03
END
52
GAUGE +V 5 N785-G46 BU-18 12 MID MID
53 DT-Y2 1330970 HARNESS ASSEMBLIES
6 24 END END G410-EM113 GY-16-EXANE
MID
BUSV-N 54 EM-C10 1740502 IDENT PART NO. CHG DESCRIPTION
MID
22
55 EM-C9 1740502 G 382-1795 01 PANEL GAUGE HARNESS
PANEL GAGE HARNESS RELAY BASE B3
END
MID
BUSV-L1
END
MID
F414-EM98 GY-16-EXANE
56 EG 383-8566 01 GENERATOR INTERCONNECT HARNESS
EG-C3 1543178
F415-EM99 GY-16-EXANE 57 EM 382-1794 01 EMCP 4.4 MAIN PANEL HARNESS
179-8828 END
BUSV-L2
END
MID MID G489-EM115 GY-16-EXANE 58 MAN CB TRIP OPEN CMD (DIDI 3) EN 383-8564 02 ENGINE INTERCONNECT HARNESS

A END
MID
BUSV-L3
END
MID
F416-EM110 GY-16-EXANE 59
60 A
END END P855-EM92 GY-16-EXANE 61
DDI-03 62
MID

END
MID
END P856-EM93 GY-16-EXANE 63 THIS SCHEMATIC IS FOR THE 3500 GENERATOR SET WITH DGB ELECTRICAL SYSTEM
DDI-04 G403-EM116 GY-16-EXANE 64 LOAD SHARE LINE (REAL KW)
VOLUME 1 of 2: DYNAMIC GAS BLENDING PANEL
MID MID
END END G487-EM111 GY-16-EXANE G402-EM117 GY-16-EXANE 65 LOAD SHARE LINE (KVAR)
MID
DIDI-01 G412-EM118 GY-16-EXANE 66 LOAD SHARE REFERENCE
MEDIA NUMBER: UENR4709-06
MID
END END G488-EM112 GY-16-EXANE 67
MID
DIDI-02 68
MID
END
DIDI-03
END G489-EM115 GY-16-EXANE 69
70
SCHEMATIC PART NUMBER: 382-1796, CHANGE: 02, VERSION: (-)
MID MID
END
DIDI-04
END G490-EM114 GY-16-EXANE
MID MID Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J

RTD OPTION

RTD TERM GEN

W1
RTD MODULE
I W-C1 3387104
I

L-
2341645 9X0141

CB
PRESSURE DIFFERENTIAL R1 1 L773-R1-W1 2006861 R1
TERMINAL W1 3 L773-W1-W2 2006861 W1

W2
SWITCH OPTION C1 4 L773-C1-W3 2006861 C1

L-
GENERATOR 40-PIN GA-C1 STRIP
SH 5 L773-SH-W4 2006861

CB
AC 2524949 L774-R2-W5 2006861
9X1343 P1 R2 11 R2
W2 13 L774-W2-W6 2006861 W2

W3
RS 485# 1 POSITIVE (MODBUS+) 1 F808-GA43 GY-16-UL F808-GA43 GY-16-UL 1 SWITCH L774-C2-W7 2006861
C2 14 C2

L-
RS 485# 1 NAGATIVE (MODBUS-) 2 F814-GA44 GN-16-UL F814-GA44 GN-16-UL 2
SH 15 L774-SH-W8 2006861

CB
RS 485# 1 REF (MODBUS REF) 3 R879-GA45 GY-16-UL R879-GA45 GY-16-UL 3
R3 L775-R3-W9 2006861
BATT + 4 C987-GA30 RD-16-UL C987-GA30 RD-16-UL 4 C987-G28 RD-16-UL C988-S2 BK-16-UL
NO
P875-S1 BK-16-UL
21 R3
W3 23 L775-W3-W10 2006861 W3

W4
BATT+ 5 C987-GA61 RD-16-UL C987-GA61 RD-16-UL 5 C987-P1 RD-16-UL C3 L775-C3-W11 2006861
24 C3

L-
NC
BREAKER TRIP 1 6 A779-GA47 YL-16-UL A779-GA47 YL-16-UL 6
SH 25 L775-SH-W12 2006861

CB
VAR PF RAISER 7 N719-GA31 BR-16-UL N719-GA31 BR-16-UL 7 V718-G19 GN-18-UL R4 L776-R4-W13 2006861
VAR PF REF 8 N718-GA48 PU-16-UL N718-GA48 PU-16-UL 8
31 R4
W4 33 L776-W4-W14 2006861 W4

W5
VAR PF LOWER 9 N720-GA49 GN-16-UL N720-GA49 GN-16-UL 9
C4 L776-C4-W15 2006861
34 C4

L-
CAN 2+ 10 Y792-GA62 YL-1532707 Y792-GA62 YL-1532707 10 Y792-P2 YL-1532707 SH 35 L776-SH-W16 2006861

CB
PWM# 1+ (DIRECT RACK) 11 F702-GA32 YL-1532707 F702-GA32 YL-1532707 11 F702-G26 YL-16-UL C987-G28 RD-16-UL R5 L777-R5-W17 2006861
VOLT RAISE 12 N719-GA33 BR-16-UL N719-GA33 BR-16-UL N719-G17 BR-18-UL
6 R5
12
G-S1 W5 8 L777-W5-W18 2006861 W5

W6
VOLT REF 13 N718-GA34 PU-16-UL N718-GA34 PU-16-UL 13 N718-G18 PU-18-UL C5 L777-C5-W19 2006861
9 C5

L-
VOLT LOWER 14 N720-GA35 GN-16-UL N720-GA35 GN-16-UL 14 N720-G16 GN-18-UL C987-G24 RD-16-UL SH 10 L777-SH-W20 2006861

CB
15 L756-GA50 OR-16-UL 16
C987-G10 RD-16-UL R6 L778-R6-W21 2006861
BREAKER TRIP 2 16 L756-GA50 OR-16-UL F430-GA51 GN-16-UL 17
W6
16 R6
18 L778-W6-W22 2006861 W6

W7
GROUND FAULT 17 F430-GA51 GN-16-UL 105-GA52 BR-16-UL 18 C6 L778-C6-W23 2006861
19 C6

L-
KEY SWITCH 18 105-GA52 BR-16-UL V716-GA46 PK-16-UL 19 V716-G60 BR-18-UL SH 20 L778-SH-W24 2006861

CB
DISABLE EXCITATION 19 V716-GA46 PK-16-UL Y793-GA63 GN-1532707 20 Y793-P3 GN-1532707 C988-G25 BK-16-UL
CONNECTS TO THE CAN 2- 20 Y793-GA63 GN-1532707 Y702-GA53 SH-1532707 21
BGR1 26 L798-BGR1-W25 2006861 BGR1
EMCP INTERFACE C988-G29 BK-16-UL
G-S2
BGW1 28 L798-BGW1-W26 2006861 BGW1

W8
PWM# 1 SH 21 Y702-GA53 SH-1532707 F420-GA59 GN-16-UL 22
BGC1 L798-BGC1-W27 2006861
C988-S2 BK-16-UL 29 BGC1

L-
HARNESS GENERAL ALARM 22 F420-GA59 GN-16-UL N785-GA60 BU-16-UL 23
SH 30 L798-SH-W28 2006861

CB
GENERAL S/D 23 N785-GA60 BU-16-UL X993-GA54 WH-16-UL 24
C988-G9 BK-16-UL BGR2 36 L797-BGR2-W29 2006861
LOAD FEEDBACK + 24 X993-GA54 WH-16-UL X997-GA55 BR-16-UL 25 BGR2
BGW2 38 L797-BGW2-W30 2006861 BGW2
LOAD FEEDBACK - 25 X997-GA55 BR-16-UL P853-GA56 WH-16-UL 26
BGC2 L797-BGC2-W31 2006861
H BREAKER TRIP 3
JW HEATER RELAY
26
27
P853-GA56 WH-16-UL
111-GA57 YL-16-UL
111-GA57 YL-16-UL
R775-GA37 OR-16-UL
27
28 R775-G21 OR-16-UL P875-S1 BK-16-UL
SH
39
40 L797-SH-W32 2006861
BGC2
H
2
RELAY RETURN 28 R775-GA37 OR-16-UL 111-GA38 YL-16-UL 29 111-G20 RD-16-UL 7
SPACE HEATER RELAY 29 111-GA38 YL-16-UL Y796-GA64 SH-1532707 30 Y796-P5 CU-1532707 12
CAN 2 SH 30 Y796-GA64 SH-1532707 J842-GA36 GN-1532707 31 J842-G27 GN-16-UL 17
PWM#1-(DIRECT RACK) 31 J842-GA36 GN-1532707 N998-GA66 YL-1532707 32
22
PWM#3+(TLR) 32 N998-GA66 YL-1532707 Y909-GA67 SH-1532707 33
27
PWM#3 SH(TLR) 33 Y909-GA67 SH-1532707 M908-GA68 GN-1532707 34
32
PWM#3-(TLR) 34 M908-GA68 GN-1532707 M756-GA39 YL-1532707 35 M756-G14 YL-1532707 37
CAN1 + 35 M756-GA39 YL-1532707 M755-GA40 GN-1532707 36 M755-G15 GN-1532707 P-C1

P1
CAN1 - 36 M755-GA40 GN-1532707 Y958-GA42 SH-1532707 37 Y958-G61 SH-1532707 1552264

L-
CAN 1 SH 37 Y958-GA42 SH-1532707 P875-GA69 BU-16-UL 38 P875-S1 BK-16-UL BATTERY (+24V) 1 C987-P1 RD-16-UL

CB
GENERATOR FILTER ALARM 38 P875-GA69 BU-16-UL C988-GA41 BK-16-UL 39 C988-G29 BK-16-UL CAN-H 2 Y792-P2 YL-1532707
BATTERY - 39 C988-GA41 BK-16-UL C988-GA65 BK-16-UL 40 C988-P4 BK-16-UL CAN-L 3 Y793-P3 GN-1532707
BATTERY - 40 C988-GA65 BK-16-UL 111-G20 RD-16-UL BATTERY (-24V) 4 C988-P4 BK-16-UL
111-G20 RD-16-UL CAN-SHIELD 5 Y796-P5 CU-1532707
6
R775-G21 OR-16-UL 7
R775-G21 OR-16-UL 8
C987-G24 RD-16-UL
C987-G24 RD-16-UL

C988-G25 BK-16-UL
C988-G25 BK-16-UL

C987-P1 RD-16-UL
G Y792-P2 YL-1532707
G
Y793-P3 GN-1532707
C988-P4 BK-16-UL
Y796-P5 CU-1532707

DIRECT RACK OPTION

CONVERTER-CURRENT
1754998

1 7
2 8
3 9
4 10
5 11
F 6 12 GENERATOR F

DVR G-C7 X-C1


2954049 3E3382 1552273 F1
G-C2 1 T1
P6 2341856 2
POWER INPUT A (T1) 1 N702-G1 PU-16-UL C987-G24 RD-16-UL 3 C987-X3 RD-16-UL F2
POWER INPUT B (T2) 2 N703-G2 BR-16-UL C988-G25 BK-16-UL 4 C988-X4 BK-16-UL
POWER INPUT C (T3) 3 N704-G3 GN-16-UL F702-G26 YL-16-UL 5 F702-X6 YL-16-UL F3
J842-G27 GN-16-UL 6 J842-X5 GN-16-UL T2 DROOP
FIELD1+ 4 N706-G4 GY-16-UL
FIELD2- 5 N705-G5 YL-16-UL
GROUND 6 200-G6 GN-YL-16 F4
G-C3
P12 2341858
PHASE B GEN (CT1) 1 F454-G7 OR-16-UL T3
PHASE B GEN (CT2) 2 F455-G8 PK-16-UL
3
4
T0 T1 T2 T3 F2 F1 F4 F3
5
6
BATT- 7 C988-G9 BK-16-UL
BATT+ 8 C987-G10 RD-16-UL
9
GEN VOLTAGE SENSING C (T3) 10 E488-G11 WH-16-UL
E487-G12 BU-16-UL

F455-AC11 PK-16-UL

F454-AC12 OR-16-UL
GEN VOLTAGE SENSING B (T2)

F453-AC15 GY-16-UL
F453-AC13 GY-16-UL
F448-AC14 PK-16-UL

F450-AC16 BR-16-UL
F453-AC17 GY-16-UL
F452-AC18 YL-16-UL
11

AC199-AC35 WH-16-UL
F434-AC21 PK-16-UL
F435-AC20 PU-16-UL
F436-AC19 BR-16-UL
GEN VOLTAGE SENSING A (T1) 12 E486-G13 GY-16-UL
G-C4

NOTE F
NOTE G
NOTE B
NOTE A

NOTE E
NOTE D
NOTE C
P9 2341857
CAN DATALINK + 1 M756-G14 YL-1532707
E CAN DATALINK -
CAN DATALINK SHIELD
2
3
M755-G15 GN-1532707
Y958-G61 SH-1532707 E
VOLTAGE LOWER INPUT 4 N720-G16 GN-18-UL
VOLTAGE RAISE INPUT 5 N719-G17 BR-18-UL
RAISE/LOWER COMMON 6 N718-G18 PU-18-UL
EXCITATION DISABLE INPUT 7 V716-G60 BR-18-UL
8
VAR/PF CONTROL 9 V718-G19 GN-18-UL

G-C6 AC-C1
3E5179 1552252
200-G6 GN-YL-16 N702-G1 PU-16-UL 1 N702-AC1 PU-16-UL
N703-G2 BR-16-UL 2 N703-AC2 BR-16-UL
N704-G3 GN-16-UL 3 N704-AC3 GN-16-UL
N706-G4 GY-16-UL 4 N706-AC4 GY-16-UL
N705-G5 YL-16-UL 5 N705-AC5 YL-16-UL
F455-G8 PK-16-UL 6 F455-AC6 PK-16-UL
F454-G7 OR-16-UL 7 F454-AC7 OR-16-UL
E488-G11 WH-16-UL 8 E488-AC8 WH-16-UL
E487-G12 BU-16-UL 9 E487-AC9 BU-16-UL
E486-G13 GY-16-UL 10 E486-AC10 GY-16-UL AC TERMINAL
11
G-C5 STRIP
HEATER RELAY 1552269
12
RELAY 2236470 111-R1 RD-16-UL 1 111-G20 RD-16-UL N702-AC1 PU-16-UL 10A NOTE A
FUSE PMG1
BASE 2521732 R775-R2 OR-16-UL 2 R775-G21 OR-16-UL
R-C1 N703-AC2 BR-16-UL 10A NOTE B
31 AC800-V1 BK-16-UL
FUSE PMG2
21 3E3364
AC700-V2 BK-16-UL N704-AC3 GN-16-UL 10A NOTE C
11 AC800-V3 BK-16-UL
FUSE PMG3

A1
D A2
12
111-R1 RD-16-UL
R775-R2 OR-16-UL
N705-AC5 YL-16-UL F1 NOTE D D
14
AC806-V4 BK-16-UL F3 NOTE F HARNESS ASSEMBLIES
22 AC707-V5 BK-16-UL IDENT DESCRIPTION
24 N706-AC4 GY-16-UL F2 NOTE E
32 AC802-N4 BK-16-UL
G 361-6994 GENERATOR HARNESS
34 F4 NOTE G
GA 361-6997 EMCP INTERFACE
P 361-6971 OPTIONAL MODULE POWER HARNESS
R 361-6976 HEATER CONTROL HARNESS
T 361-6967 SPACE HEATER HARNESS
TERMINAL V 361-6975 HEATER CONTROL HARNESS
SPACE HEATER 120V
STRIP W 361-6969 RTD HARNESS
X 361-6973 DIRECT RACK HARNESS
H1
F455-AC6 PK-16-UL DROOP (CT1) F455-AC11 PK-16-UL AC 361-6964 AC HARNESS
H2
SPACE HEATER 120V
F454-AC7 OR-16-UL DROOP (CT2) F454-AC12 OR-16-UL
H3

H4

STEP DOWN
AC700-V2 BK-16-UL
AC700-V2 BK-16-UL TRANSFORMER
AC800-V1 BK-16-UL
AC800-V1 BK-16-UL TR-1
AC800-V3 BK-16-UL TS-4 TS-2
AC800-V3 BK-16-UL X1
T1 E486
E486-AC10 GY-16-UL E486 T1 F434-AC21 PK-16-UL
C AC806-V4 BK-16-UL
E487-AC9 BU-16-UL
E486
E487
X2
T2
F409 T2
T3
F435-AC20 PU-16-UL
F436-AC19 BR-16-UL C
AC806-N6 BK-16-UL AC3
AC806-T1 BK-16-UL E487 T0 AC199-AC35 WH-16-UL
AC707-V5 BK-16-UL E488-AC8 WH-16-UL E488
AC800-V1 BK-16-UL AC707-N7 BK-16-UL
AC4
AC707-T2 BK-16-UL E488
AC800-V6 BK-16-UL AC1
AC800-V3 BK-16-UL F409-AC36 BK-16-UL F409
10A
AC700-V7 BK-16-UL AC2
AC700-V2 BK-16-UL
AC700-N5 BK-16-UL
SPACE HTR
1288065 E487
T1
X1
JACKET WATER
NOTE A: FOR PM GENERATOR USE SUPPLIED LEAD FROM PMG LABELED 11.
JACKET WATER X2
TERMINAL BOX HEATER 9KW T2 F409
CR1
1 3
NOTE B: FOR PM GENERATOR USE SUPPLIED LEAD FROM PMG LABELED 12.
AC802-N1 BK-8-UL AC802-N1 BK-8-UL L1 T1 1L1
AC803-N2 BK-8-UL
50A
CR1 NOTE C: FOR PM GENERATOR USE SUPPLIED LEAD FROM PMG LABELED 13.
JW HTR AC803-N2 BK-8-UL L2 T2 1L2 2 4
1944449 NOTE D: USE GENERATOR SUPPLIED LEAD LABELED F1.
AC802-N4 BK-16-UL A1
CR1
A2

E488 NOTE E: USE GENERATOR SUPPLIED LEAD LABELED F2.


T T1
X1
TERMINAL
240VAC AC700-N5 BK-16-UL 21 (JWH-) X2 STRIP NOTE F: USE GENERATOR SUPPLIED LEAD LABELED F3.
CUSTOMER T2 F409
SUPPLIED AC806-N6 BK-16-UL P
F453-AC13 GY-16-UL
H1 CT1A NOTE G: USE GENERATOR SUPPLIED LEAD LABELED F4.
AC707-N7 BK-16-UL H4
CT1B F448-AC14 PK-16-UL
CT2A F453-AC15 GY-16-UL
AC200-N3 GN-YL-8 GND CT2B F450-AC16 BR-16-UL
CT3A F453-AC17 GY-16-UL CIRCUITS Y794, Y795, AND Y796 ARE TO BE USED IN J1939
F452-AC18 YL-16-UL
B B
CT3B
SHIELDED DATA CABLE.

AC200-N3 GN-YL-8
SYMBOL DESCRIPTION ABBREV COLOR
CIRCUIT CONNECTED RD RED
HEATER OPTIONS CIRCUIT NOT CONNECTED
WH WHITE
ELECTRICAL CONNECTION TO OR ORANGE
(+) BATTERY MACHINE STRUCTURE
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
(+) BATTERY SWITCHED
TO SURFACE OF COMPONENT PK PINK
STARTING CIRCUIT CONNECTOR BK BLACK
(-) BATTERY / SENSOR RETURN H# CIRCUIT GROUPING DESIGNATION GY GRAY
SENSOR / ACTUATOR SUPPLY PU PURPLE
ATCH WIRE, CABLE, COMPONENT
SIGNAL TO ECM BR BROWN
SPLICE
CONTROL (POSITIVE) FROM ECM GN GREEN
CONTROL (RETURN) FROM ECM BLADE, SPADE, RING OR SCREW
CAT DATA LINK TERMINAL BU BLUE

J1939 DATA LINK

RS-232/RS-485 DATA LINK

CAN 2 DATA LINK

A HIGHWAYS
A

THIS SCHEMATIC IS FOR THE 3500 GENERATOR SET WITH DYNAMIC GAS BLENDING ELECTRICAL SYSTEM
VOLUME 2 of 2: GENERATOR WIRING
MEDIA NUMBER: UENR4709-06
SCHEMATIC PART NUMBER: 361-6963 CHANGE: 04, VERSION: (-)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
EMCP4.4 HARNESS AND COMPONENTS
LOCATIONS
VIEW ALL CALLOUTS

ENGINE OIL TEMPERATURE


PERCENT LOAD INDICATOR
INDICATOR
OIL PRESSURE
INDICATOR
GENERATOR INTERFACE
CONNECTOR EMCP 4
EG-C2 CONTROL PANEL

HARNESS “EG”

ENGINE INTERFACE
CONNECTOR
EN-C1

E-STOP

HARNESS “EN” CONNECTOR


EG-C3

CONNECTOR
ENGINE COOLANT EG-C1
TEMPERATURE CONNECTOR
INDCIATOR EN-C2

VOLT METER (DC)


FUEL PRESSURE INDICIATOR
INDICIATOR
EMCP4.4 PANEL
VIEW ALL CALLOUTS

ETHERNET
JACK

RELAYS CUSTOMER CONNECTOR


R1,R2,R3 CONNECTOR 2 EM-C1
HARNESS “EM” EM-C6 CONNECTOR
EM-C2
AC CUSTOMER
WIRING

HARNESS “EM”
CAN 1
TERMINATING
RESISTOR
EM-C9

CAN 2
TERMINATING AC FACTORY
RESISTOR WIRING
EM-C10

DC CUSTOMER E-STOP
WIRING
CONNECTOR
HARNESS “G” EM-C7

DC FACTORY
CONNECTOR CONTROL MODULE
WIRING
EM-C4 (INDICATORS)
CONNECTOR
EM-C3
GENERATOR PANEL
OPTIONAL VIEW ALL CALLOUTS
CURRENT AC TERMINAL STRIP
DVR CONVERTER (GENERATOR)

HARNESS “AC”
EMCP INTERFACE
CONNECTOR
GA-C1

EMCP INTERFACE
TERMINAL STRIP

RTD TERMINAL
STRIP

SPACE HEATER
BREAKER
HARNESS “W”
RELAY HARNESS “P”
RTD MODULE (HEATER)
REAR VIEW OF GENERATOR PANEL
VIEW ALL CALLOUTS
CONNECTOR
X-C1 HARNESS “X”

DVR

HARNESS “AC”

CONNECTOR
G-C6

CONNECTOR HARNESS “G”


AC-C1

HARNESS “R” STEP DOWN


CONNECTOR CONNECTOR TRANSFORMERS
G-C5 G-C7

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