High Speed Power Transfer

MFC2000-3A
High-Speed Bus Power Transfer System
Technical Instruction
Wiscom System Co., Ltd

2008.4
Copyright © 2008-2009 WISCOM
All rights reserved.
Dissemination or reproduction of this document, or evaluation and communication of its

contents, is not authorized except where expressly permitted.
We reserve the right to make technical improvements without further notice.
Instruction Version No.：V MFC2000-3A--200804-01-T-EN
Published in Mar.2008 P.R.China

Table of Contents
1. Introduction......................................................................................................................................................1
2. Features & Main Technical Parameters......................................................................................................1

2.1 Features....................................................................................................................................................1
2.2 Main Technical Parameters.....................................................................................................................3
3. Hardware & Software Introduction.............................................................................................................6
3.1 Hardware.................................................................................................................................................6
3.2 Software...................................................................................................................................................9
4 Transfer Functions.........................................................................................................................................11
4.1. Overview...............................................................................................................................................11
4.2 Initiating Methods.................................................................................................................................11
4.3 Transfer Modes......................................................................................................................................12
4.4 Transfer Methods...................................................................................................................................14
4.5 Transfer Lockout/Blocking....................................................................................................................15
5. Single-Circuit-Breaker Operation (SCBO)...............................................................................................16
5.1 Single-Circuit-Breaker Close Operation...............................................................................................16
5.2 Single-Circuit-Breaker Trip Operation.................................................................................................17
5.3 Lockout/Blocking for SCB Operation...................................................................................................17
5.4 Relationship between Transfer and SCB Operation.............................................................................17
6. Load Shedding..............................................................................................................................................18
7. Initiate After-Accelerated Protection (AAP).............................................................................................18
8. Other Functions............................................................................................................................................18
8.1 LCD Display..........................................................................................................................................18
8.2 SOE Log & Oscillographic Recording.................................................................................................19
8.3 Communication.....................................................................................................................................20
8.4 GPS Function........................................................................................................................................20
8.5 Print.......................................................................................................................................................20
8.6 Software Supporting..............................................................................................................................20
9. Design Instructions.......................................................................................................................................20
9.1 Application............................................................................................................................................20
9.2 Input/Output Terminals.........................................................................................................................21
9.3 Design Referential Figures....................................................................................................................23
10. Setting Report.............................................................................................................................................29
10.1 Setpoints..............................................................................................................................................29
10.2 Controls...............................................................................................................................................30
MFC2000-3A High-speed Bus Power Transfer System V1.0
1. Introduction
MFC2000 series devices are applicable to power plants in different scales or some chemical industry,
metallurgy industry and coal industry, etc, where bus power plant transfer is necessary. In these cases,
current and voltage impacts caused by voltage difference between feedback voltage and standby voltage
must be put into consideration so as to avoid the occurrence of some unexpected situations.
High-speed bus power supply transfer system is an important part of the power plant auxiliary system.
Together with generator-transformer protection, excitation regulator and sync device, they play key roles
to ensure a safe and stable operation situation of the whole system.
MFC2000-1 was unveiled in 1997 and it is the first High-speed bus power transfer device in domestic
market. The Synchronization Capture Transfer Theory, also known as Delayed in-phase Transfer Theory
applied in this device is first proposed by Southeast University and Wiscom System Company together,
which reinforces the principle of Bus Power Supply Transfer. In January, 1997, the first set MFC2000-1
was put into operation in No.11 generator (300 MWs) in Wangting electric power plant. In 1998,
MFC2000-1 was awarded Third Class Science & Technology Advancement Prize of National Power
Company and Second Class Science & Technology Advancement Prize of East China Electric Power
Group. In 2000, MFC 2000-1 was upgraded to MFC2000-2.
Up to now, more than 1000 sets MFC2000 devices have been utilized in more than 1000 generator
units all over the country, such as Beijing Shijingshan power plant, Tianjin Panshan power plant, Hebei
Zhangjiakou power plant and Hainan Sanya power plant etc. At the same time, MFC2000 devices are
also exported to India, Iran, Pakistan, Turkey and Vietnam etc.
Based on MFC2000-1 and MFC2000-2, the multifunctional and high performance MFC2000-3A is
developed. The new generation MFC2000-3A device with 320×240 LCD display adopts 32-bit
CPU+DSP, bus backboard and back-inserted structure, which improve the electromagnetic compatibility
and debug effectively.
2. Features & Main Technical Parameters

2.1 Features
Compared with MFC2000-2, MFC2000-3A has further advancements in function and performance.
The main features are as follows:
 Practical and Complete Transfer Function.
Manual transfer mode consists of parallel transfer, simultaneous transfer and sequential transfer.
Parallel transfer includes automatic parallel transfer function and semi-auto parallel transfer function.
Automatic transfer, which is applied in accident or abnormal instance, consists of simultaneous transfer
and sequential transfer. Transfer methods include Fast transfer, Delayed In-Phase transfer, Residual-
voltage transfer and Fixed Time transfer, among which Delayed In-Phase transfer has two methods:
1
“constant lead phase-angle” and “constant lead time”.

 Single-Circuit-Breaker Operation.
No-voltage Close and Synchronization Close.
 Suitable for Cold & Hot Standby Power Mode
Applicable to power supply transfer in cold or hot standby mode.
 Advanced Multi-CPU Configuration.
Master CPU and slave CPU work together, not only increasing functions but also improving logic
judgment, redundancy and reliability.
 Advanced DSP Technique
High-speed DSP and 14-bit high performance A/D converter are adopt in MFC2000-3A, which enable
automatic frequency tracking, sampling and calculating as well as fast and accurate amplitude, phase
and frequency measurement.
 Convenient Debug
AC analog measurement accuracy adjustment, device settings and debug as well as DI/DO testing can
be done through special debugging software.
 Friendly Human-machine Interface
320×240 LCD display can show various pictures such as connection diagram, waveform, and action
process records and so on.
 Strong and Perfect Function of Event Record and Oscillographic Recording
At most 252 events records and 7×5 s sampling waveform can provide objective and worthy data for
accident or abnormal situation analysis. All records can be held when power is off. Waveform is saved
as standard COMTRADE format, so it is can be analyzed by general analyzing software.
 Dual-net Communication Function
Support dual-net communication and multiple protocols such as MODBUS; can be connected to DCS
system and ECS system conveniently.
 GPS Time Calibration function
With two timing methods: Pulse and Communication
 Advanced Hardware Craft
Main modules adopt large-scale programmable logic chip and SMT technique as well as multi-layer
printed board.
 Advanced Cabinet Structure
Employ back-inserted and motherboard configuration and separated heavy and weak currents to
improve the anti-disturbance performance.
 More Beautiful Appearance
 Strong PC System Management Software
The device is installed with PC system management software, with main functions as configuration,
2
waveform reading, COMTRADE waveform analysis, settings reading and amendment and recording
event reading & printing etc,.
2.2 Main Technical Parameters

2.2.1 Ambient Conditions
 Normal working temperature: -10～+50℃
 Working temperature limit: -25～+70℃
 Humidity: 5%～90% (no condensing)
 Atmospheric pressure: 80KPa～110Kpa
 Altitude: ≦4000m
2.2.2 Working Power
☆ Rated voltage：DC220V/DC110V or AC220V
☆ Permissible variation：-20%～+10%
☆ Ripple coefficient: ≦5%
2.2.3 Rated AC Inputs
☆ AC current: 5A
☆ AC voltage: 100V or 57.7 V
☆ Frequency：50Hz
2.2.4 Working Range
☆ Current: 0.2A～20A
☆ Voltage: 1.0V～130V. (Line voltage)
☆ Frequency: 30Hz～60Hz
☆ Phase angle: -180º～+180º
2.2.5 Measurement Accuracy
☆ Voltage: Class 0.5
☆ Current: Class 0.5
☆ Frequency：≦0.02Hz
☆ Phase angle：≦0.2
☆ GPS timing: 1ms
2.2.6 Digital Inputs
☆ Input style: Dry contact
☆ Interior signal level: 24VDC.
2.2.7 Trip/close Outputs
☆ Output style: Dry contact, self-holding current.
☆ Contact capacity: DC220（110）V、8A（pickup）.
3
2.2.8 Signal Outputs

☆ Output style: Dry contact
☆ Contact capacity: DC220（110）V、2A（pickup）、50W（dropout）
2.2.9 Transfer Time

☆ The shortest outage time of Accident simultaneous transfer: ≦10 ms+ user-defined delay time +
standby breaker close time － working breaker trip time
☆ The shortest outage time of Accident Sequential transfer: ≦10 ms+ standby breaker close time
+ working breaker trip time
2.2.10 Main Hardware Standards
☆ CPU number: 2
☆ CPU bits: 32
☆ DSP number: 1
☆ A/D sampling bits: 14
☆ AI：9
☆ DI：14
☆ DO (output)：12
☆ DO（signal）: 20
☆ Communication interface: Dual-net, RS485 and Modbus etc.
☆ GPS: 1-channel timing pulse
☆ LCD display: 320×240
2.2.11 Oscillographic Recording
☆ Transfer or single-circuit-breaker operation reports: 36
☆ DI records: 72
☆ Abnormal events: 72
☆ Running Records: 72
☆ Transfer or single-circuit-breaker operation reports with sampling data recording: 7
☆ Sampling data recording time: 5s.
2.2.12 Load and Power Consumption
☆ AC voltage circuit:≦ 0.5VA/phase
☆ AC current circuit:≦0.5VA/phase
☆ Working power: total power consumption ≦ 50W (normal operation);
total power consumption ≦ 60W (Transfer)
2.2.13 Overload Capacity
☆ AC current circuit: Work continuously under 2 times the rated current.
Work continuously for 10 seconds under 10 times the rated current.
Work continuously for 1 second under 40 times the rated current.
4
☆ AC voltage circuit: Work continuously under 1.5 times the rated voltage.
☆ DC power circuit: Work continuously under 80%~115% rated voltage.
2.2.14 Anti-disturbance performance
☆ Withstand Class Ⅲ Electrostatic Discharge Test under GB/T14598.14 standard.
☆ Withstand Class Ⅲ Radiated Electromagnetic Field Disturbance Test under GB/ T14598.9
standard.
☆ Withstand Class Ⅲ 1MHZ Burst Disturbance Test under GB/T14598.13 standard.
☆ Withstand Class Ⅲ Fast Transient Disturbance Test under GB/T14598.10 standard.
2.2.15 Insulation performance
☆ The Dielectric Strength Test regulated in 19th section of GB7261.
☆ The Insulating Resistance Test regulated in 19th section of GB7261.
☆ The Damp-heat Test regulated in 21st section of GB7261.
2.2.16 Mechanical performance
☆ Vibration: The Class I of Vibration Endurance Test regulated in 16.3 section of GB7261.
☆ Shock: The Class I of Shock Withstand Test regulated in 7.5 section of GB7261.
☆ Bump: The Class I of Bump Endurance Test regulated in 18 section of GB7261.
2.2.17 Size
☆ Standard 4U insert-cabinet: 442（W）×177.8（H）×300（D）mm.
2.2.18 Weight
☆ About 15Kg
5
3. Hardware & Software Introduction

3.1 Hardware
The device adopts two 32-bit CPUs and a high-speed floating-point DSP. The master CPU and slave
CPU exchange data through communication. Advanced Fieldbus isolation technology and non-external
connection in CPU board as well as heavy & weak current separation among modules are all devoted to
an improved the anti-disturbance performance.
3.1.1 Cabinet Structure

Structure feature: 19” standard 4 U cabinet with entire panel and back-inserted board:
The face panel consists of 320×240 LCD screen, general function keys, shortcut keys, signal
indicators and debug port etc, which enable operations in the panel simply and conveniently.
All inner modules are inserted into cabinet from backside and connected together through
motherboard. Thanks to the separation of heavy current in external terminals and weak current in
motherboard, it can effectively decrease electromagnetic disturbance and enhance the security and
reliability of the device,
The main modules include Power module, AC Input(AI) module, Digital Input(DI) module, Master
CPU module, Slave CPU module, Output module, Signal module and Test module. See Figure 3.1.
3.1.2 Power Module
The device employs advanced modular power source. Input voltage: 220V/110V AC/DC; output
voltage: ＋5V、±15V and ＋24V for device itself.
3.1.3 AI Module (5 VT inputs and 4 CT inputs)

The current and voltage signals from local CT and VT, are converted to small signals after secondary
isolation, filter and transformation.
3.1.4 DI Module (14 DI inputs at most)

External DI signals are converted to measurable level signals for CPU after inner photoelectrical
isolation.
3.1.5 Master CPU Module (32-bit CPU+DSP and other secondary

chips)
Process transformed signals to implement calculation, judgment, analysis, output operations and so
on. Among which, DSP processes AI signals and transform them to digital signals directly and then
sends them to master CPU.
3.1.6 Slave CPU Module (32- bit CPU and other secondary chips).
Implement display, print and communication functions.
6
3.1.7 Output Module (12 outputs at most)

Transform trip/close commands to output relay dry contact outputs.
3.1.8 Signal Module (20 signals at most)

Transform signals sent by CPU to signal relay dry contact outputs.
3.1.9 Test Module

Test module is designed for debugging and test specially, which includes simulation breaker, control
button and signal indicators etc. The test module enables operators to test the in-out circuits and action
logic without practical power breaker operation. Through the special hardware switch, the testing circuit
can be dropped out in normal running status, and picked up when testing.
3.1.10 Interfaces
☆ One standard parallel print interface
☆ Two RS485 communication interface: The maximum communication baudrate is 115.2kbps.
MODBUS or MFC protocol (proposed by Wiscom Company) can be applied.
☆ One GPS signal interface: 24V second pulse signal is required.
☆ Two debug ports: One is for master CPU and the other is for slave CPU.
7
Figure 3.1 Hardware system structure sketch map
8
3.2 Software
MFC2000-3A adopts dual-CPU configuration.
The software of master CPU includes some transfer, output, signal, test and self-checking modules as
well as DSP current/voltage sampling and phase calculation programs.
The software of slave CPU includes LCD display, print, communication, GPS modules and so on.
9
Figure 3.2 Software structure sketch maps
10
4 Transfer Functions
4.1. Overview
Figure 4.1 Overview of transfer functions

4.2 Initiating Methods
MFC2000-3A provides 3 Initiating methods: Manual Initiated Transfer, Relay Initiated Transfer and
Abnormal Initiated Transfer.
4.2.1 Manual Initiated Transfer
A Manual Initiated transfer means the transfer is initiated by using the local Human-Machine
Interface (HMI), or from a control/status input manually. The Manual Transfer allows operation in
either direction: from Work Source to Standby Source, and vice versa. Manual Transfer provides
Parallel Transfer, Sequential Transfer and Simultaneous Transfer. When any lockout/blocking condition
occurs, the Manual Transfer will be blocked. In this case, the device will neither respond to any transfer
command nor send the trip command yet.
4.2.2 Relay Initiated Transfer

Relay Initiated Transfer means the transfer is initiated by an external protection trip signal using
control/status input to the device. Relay Transfer is single-directional operation: from Work Source to
Standby Source. The Relay Transfer provides Fast Transfer (Sequential or Simultaneous), Delayed In-
Phase Transfer, Residual Voltage Transfer and Fixed Time Transfer when any of the mentioned transfer
criteria is satisfied. The Relay Transfer will be blocked when any lockout/blocking condition occurs and
the device will either respond to any transfer command or send the trip command.
11
4.2.3 Abnormal Initiated Transfer

Abnormal Initiated Transfer includes two ways: Under-voltage Initiated Transfer and Auto-trip
Initiated Transfer.
Under-voltage Initiated Transfer means the transfer is triggered from Work Source to Standby Source
only by a sudden loss of motor bus supply voltage through the internal bus under-voltage relay. The
Under-voltage transfer can be implemented through Fast Transfer (sequential or simultaneous), Delayed
In-Phase Transfer, Residual Voltage Transfer and Fixed Time Transfer when any of the mentioned
transfer criteria is satisfied. The transfer function will be blocked when any lockout/blocking condition
occurs. In this case the device will neither respond to any transfer command nor send trip commands.
Auto-trip Initiated Transfer means the transfer is initiated from Work Source to Standby Source only,
when the Work Source circuit breaker is tripped. The Auto-trip Transfer can be realized through Fast
Transfer, Delayed In-Phase Transfer, Residual Voltage Transfer or Fixed Time Transfer when any of the
mentioned transfer criteria is satisfied. The Transfer will be blocked when any lockout/blocking
condition occurs. In this case, the device will either respond to any transfer command or send trip
commands.
4.3 Transfer Modes

MFC2000-3A provides 4 transfer modes: Parallel Transfer, Simultaneous Transfer, Sequential
Transfer and Sequential Mode Transfer.
4.3.1 Parallel Transfer (ParTran)

Parallel transfer is widely used during startup and planned shutdown process. With this method, the
Standby source breaker is closed before Work Source breaker is opened. The intent is to transfer power
sources without interruption. Prior to the transfer, it must be assumed that both sources are in
synchronism or in an acceptable range, which will prevent the motor bus voltage from becoming dead if
the circuit breaker fails to close and the other breaker is tripped or overstressing the bus system and
cause damage to the equipment.
In parallel transfer, if breaker A has been closed while the other breaker B still remains closed status
and not tripped within the predefined paralleling time, the auto-decoupling feature will open the closed
breaker A to ensure a safe operating environment.
Parallel Transfer is bidirectional, and can only be used in Manual Initiated Transfer. According to the
operation process, Parallel Transfer can be classified as Automatic Parallel Transfer and Semiautomatic
Parallel Transfer.
Note: On Parallel Transfer occasion, only Fast Transfer method can be attempted. Parallel Transfer is
usually used for two sources with the same frequency and an acceptable phase angle.
4.3.1.1 Automatic Parallel Transfer

12
When an Automatic Parallel Transfer is initiated, MFC2000-3A will close the standby source circuit
break first and after a time delay (can be configured in settings); the device will trip the work source
circuit breaker automatically.
4.3.1.2 Semiautomatic Parallel Transfer

When a Semiautomatic Parallel Transfer is initiated, the device will close the standby source circuit
breaker first, and then the operator will trip the work source breaker manually after his confirmation that
the standby source has been closed.
4.3.2 Simultaneous Transfer (SimTran)

When a Simultaneous Transfer is initiated manually, the commands to trip work source breaker and to
close standby source breaker will be issued at the same time. Basically, since natural Close time is
longer than Trip time, the Trip operation is usually completed before closure. However, due to breaker
operating time variations and control voltage variations, temporary unintentional paralleling of the
sources also may occur. Prior to the transfer, the phase angle and voltages from the motor bus and the
standby source must be evaluated to assure that the motor bus and standby source are in synchronism.
After initiated, all four transfer methods, Fast, Delayed In-Phase, Residual Voltage and Fixed Time
Transfers are enabled. Whose action criterion is met first, the related transfer method will be adopted.
In Simultaneous Transfer, an auto-decoupling feature is included to trip the breaker that was closed
by the transfer if the breaker that should be opened has not been opened within the predefined time.
4.3.3 Sequential Transfer (SeqTran)

When a Sequential Transfer is initiated, work source breaker is tripped first and the closure of
standby source breaker will be implemented only upon confirmation that the work source breaker has
been opened. After receipt of this confirmation, all four methods, Fast, Delayed In-Phase, Residual
Voltage and Fixed Time Transfer are enabled. Whose action criterion is met first, the related transfer
method will be adopted to close the standby source breaker.
4.3.4 Sequential Mode Transfer

A Sequential Mode Transfer is similar to Sequential Transfer. But it is launched only by Auto-trip
initiated Transfer only from work source to standby source. When the work source circuit breaker is
tripped, the device will issue the close command. In the whole process, work source and standby source
are sequential. But unlike the standard Sequential Transfer under which the work source breaker is
tripped by some external reasons, this transfer is tripped by the mis-trip of the work source breaker.
4.4 Transfer Methods

MFC2000-3A provides 4 transfer methods: Fast Transfer, Delayed In-Phase Transfer, Residual
Voltage Transfer and Fixed Time Transfer.
13
4.4.1 Fast Transfer (FastTran)

Fast Transfer is being used at more and more power plants in an attempt to avoid the delay involved
with Residual Voltage Transfer. With this method, the standby source breaker is closed almost
immediately after the work breaker is opened. Although the residual motor voltage is still high, the
spinning motors have no time to slip out of phase with the standby source, therefore the transfer is
relatively surge-free.
Fast Transfer assumes that the standby source is in phase with the work source. If for any reason it is
not, extremely high voltages may be applied across the motor terminals which are quite possible to
destroy either the motor or the station service transformer. In this case, a high-speed sync-check relay is
employed in MFC2000-3A to verify the phase angle before transferring so as to avoid the unexpected
matters.
4.4.2 Delayed In-Phase Transfer（DIP Tran）

Delayed In-phase transfer (Synchronization Capture Transfer) is a method that can be accomplished
only through automatic control. When a motor bus is disconnected with its power supply, the residual
voltage will gradually decrease in both magnitude and frequency as the motors slow down. Meanwhile,
the standby source frequency remains constant. The result is that the residual voltage falls in and out of
phase with the standby source voltage at an ever-increasing rate as the motors slow down. Delayed In-
phase Transfer aims to close the standby source breaker exactly when the two voltages are in phase,
with bus voltage as 65%--70% of rated value.
4.4.3 Residual Voltage Transfer (ResVol Tran)

This kind of transfer waits until the residual voltage on the isolated motor bus has dropped to about
25% of rated voltage before reconnecting. The reason for a so low residual voltage is because when the
standby source breaker is closed, the residual voltage maybe happens to be substantially out of phase
with the standby source voltage, the resultant voltage applied across the spinning motor terminals may
be as high as 1.25 times the rated voltage, which would produce a starting current up to 7.5 times rated
current and a starting torque of more than 9 times rated torque. Any higher residual voltage would put
unacceptable mechanical and electrical tresses on the system.
4.4.4 Fixed Time Transfer(Fixed Time Tran)

In Fixed Time Transfer, the motor bus is connected to the standby source after a time delay when the
voltage on the coasting motor bus has fallen to less than 0.25pu. In this manner, no matter what degree
the phase angle is, the resultant V/Hz will not exceed 1.33 V/Hz. However, this type of transfer may not
be fast enough to maintain the continuity of the whole process and have negative impact on the whole
system.
4.5 Transfer Lockout/Blocking

A transfer is blocked when any lockout/blocking condition described below is active.
14
4.5.1 Lockout
A lockout occurs and MFC2000-3A enters into Wait-For-Reset state when any of the following
condition is active. A Wait-For-Reset state will automatically change to Ready-to-Transfer state when
these conditions are all removed.
 Control input contact “TranExit” (External Transfer)is closed.

 Setting “Transfer”(Internal Transfer) is set as “Disable”.
 All transfer methods, including Fast Transfer, Delayed In-Phase Transfer, Residual-voltage
Transfer and Fixed Time Transfer, are all disabled.
No transfer will be initiated here until all lockout conditions are removed (suppose no blocking exists).
4.5.2 Blocking
A blocking occurs and MFC2000-3A enters into Wait-For-Reset state when any of the following
condition is active. A Wait-For-Reset state will not change to Ready-to-Transfer state, even when these
conditions are all removed; an additional manual reset operation is a must.
4.5.2.1 After-Transfer Blocking(AftTran)

This occurs after a transfer operation. This blocking will not be removed until MFC2000-3A is reset
manually.
4.5.2.2 Relay Blocking

This occurs when control input contact “RLYBlock” is closed. This blocking will not be removed until
MFC2000-3A is manually reset and the contact “RLYBlock” open.
4.5.2.3 Breakers Same Status Blocking(BSS)

Breakers same status blocking includes following conditions:
 Both breakers open.(Auto-trip initiate is an exception)

 Both breakers closed
 Bus VT Isolating switch (VTIS) is open
This blocking will not be removed until MFC2000-3A is reset manually and the two breaker status
contacts are different (one in open state, the other in close ) and the VTIS is closed.
4.5.2.4 Bus-VT-Fuse-Loss Blocking(VTFL)

Transfer is blocked if the bus VT fuse loss is detected. This blocking will not be removed until
MFC2000-3A is manually reset and no bus VT fuse-loss is detected.
4.5.2.5 Standby-Source-Under-Voltage Blocking (SSUVB)

“Standby Source” in this section is referred to “standby source” when transfer direction is from work
s to standby, or referred to “work source” when transfer direction is from standby to work. If the standby
power source voltage is lower than the setting “SSUV Vol Amp”, all transfers will be blocked. This
blocking will not be removed until its voltage increases to the acceptable range.
15
Note: Manual reset isn’t needed under this condition.
Obviously, it’s meaningless to launch a transfer when the standby power source actually loses its
power. However, when the standby power source VT is under repair, the standby voltage will not be
detected, but as a mater of fact, the standby source voltage is normal, hence transfer is permitted.
In this case, Standby-Source-Under-Voltage Blocking Enable/Disable function is developed. When

the setting “SSUVB” is Set as “enable”, the transfer will be blocked when the standby source voltage is
lower than the setting “SSUV Vol Amp”. If the setting “SSUVB” is set as “disable”, even the standby
power source voltage is detected to be lower than the setting “SSUV Vol Amp”; the device can still
initiate transfer function. But the transfer methods can only be Residual Voltage Transfer and Fixed Time
Transfer.
4.5.2.6 Device Fault Blocking(Fault)

After the device is powered on, it will keep on checking some important hardware such as CPU, RAM
EEPROM, Dual-RAM and AD. If any abnormal situation is detected, the device will enter into blocking
state. Of course, if CPU does not work completely, no checks will be done and thus no blocking will be
implemented.
This kind of blocking will not be removed until MFC2000-3A is manually reset and no Device Fault
Blocking is detected.
5. Single-Circuit-Breaker Operation (SCBO)

A Transfer usually involves a chain of trip and close commands for the two circuit breakers. A
“Single-Circuit-Breaker Operation” means to trip or close a circuit breaker single-handedly, which
includes Single-Circuit-Breaker Close Operation (abbreviated as SCBC Operation) and Single-Circuit-
Breaker Trip Operation (abbreviated as SCBT Operation).
5.1 Single-Circuit-Breaker Close Operation

SCBC Operation provides two methods: Non-voltage Close and Synchronization Close through
console or DCS switches.
◆Non-Voltage Close Operation: If work source voltage or standby source voltage is lower than the
setting “SCB Non-Vol Limit”, MFC2000-3A will issue a close command to close the circuit breaker.
◆Synchronization Close Operation: If delta phase angle, delta voltage and delta frequency between
work source and standby source are all lower than their corresponding setting “SCB SynClose DelPha”,
“SCB SynClose DelVol”, and “SCB SynClose DelFreq”, MFC2000-3A will issue a close command to
close the circuit breaker.
16
5.2 Single-Circuit-Breaker Trip Operation

This function is usually used in debug mode and can only be implemented on device(setting “Control
Mode” must be set as “local” ). In order to avoid mis-trip, before any operation, password input is a
must.
5.3 Lockout/Blocking for SCB Operation

5.3.1 Lockout
A lockout occurs and MFC2000-3A doesn’t respond to Single-Circuit-Breaker Operation command
when any of the following condition is active:
 Control input contact “SCBOEna” is open.

 Setting “SCBO” is set as Disable.
 if Setting “SCB Non-Vol Close” and “SCB SynClose” are all disabled in the setting
report,MFC2000-3A can not implement SCBC Operation.
When all above conditions are cleared, MFC2000-3A is allowed to implement Single-Circuit-
Breaker Operation without manual reset.
5.3.2 Blocking
When the following abnormal situations occur, the SCBO will be blocked:
 Control input contact “RLYBlock” is closed: block SCBC Operation.

 Isolating switch of bus voltage transformer is open: block SCBC Operation.
 Bus-VT-Fuse loss is detected: block SCBC Operation.
 Device fault: block SCBC and SCBT operation.
5.4 Relationship between Transfer and SCB Operation
 A SCB operation may lead to a transfer blocking. For example, a transfer will be blocked if two
circuit breakers are in the same status (both are open or close) after a SCB operation.
 SCB operation still can be initiated during transfer blocking process. SCB operation is decided
by conditions described in Section 5.3 and no relationship with transfer itself.
6. Load Shedding
Whether motors can be started up successfully after a transfer process, is mainly effected by 3 factors:
the standby transformer capacity, bus voltage at the time that standby power source is launched and load
amount and capacity. Basically, during this procedure, some insignificant loads will be cut off to ensure
the operation continuity of key loads.
MFC2000-3A provides a two-stage load shedding function. Each stage has its own voltage limit and
time delay limit which can be set in the setting report respectively. MFC2000-3A will supervise bus
voltage after standby source switch has been closed. If bus voltage and time delay both are beyond their
limit ranges, the device will issue load shedding command to cut off some loads.
17
Load shedding function is initiated only when the device implement transfer function.
7. Initiate After-Accelerated Protection (AAP)

MFC2000-3A provides an output contact to initiate the external after-accelerated protection in the
process of a transfer or a SCB operation.
8. Other Functions
8.1 LCD Display
Following parameters and states are displayed on LCD of HMI.
8.1.1 AC Input Values
☆ Motor bus voltage: Ua, Ub, Uc or Uab, Ubc, Uca;
☆ Work source voltage: Ugz;
☆ Standby source voltage: Uby;
☆ Frequency of Ua (or Uab) and Ugz (or Uby);
☆ Delta frequency between Ua (or Uab) and Ugz (or Uby);
☆ Delta phase angle between Ua (or Uab) and Ugz (or Uby);
☆ Work source current Igz;
☆ Standby source current: Iba, Ibb, Ibc;
8.1.2 Control/Status Inputs
All control/status inputs states are displayed (including status of two circuit breakers, VT isolating
switch etc).
8.1.3 Setting Report
All setpoints and controls are displayed.
8.1.4 Oscillographic recording
All oscillographic information is displayed.
8.2 SOE Log & Oscillographic Recording

Complete SOE logs and transfer oscillographic records are displayed.
8.2.1 Logs and Oscillographic records
☆ 36 transfer and SCB logs, among which the recent 7 transfer records are supplied with 5s
oscillographic recording;
☆ 72 DI status records stamped with time and DI name
☆ 72 device abnormal events:
Abnormal Events include following types:
Breakers all open when electrify, breakers all closed when electrify, breaker all closed when close
standby, breakers all closed when closed work, breakers all open when trip standby, breakers all open
when SCBO, breakers all closed when SCBO, VT isolating switch open, VT fuse loss, device fault,
18
abnormal initiate, work fake open.

☆ 72 device run records:
Run Records include following types:
Electrify, device reset, remote reset, communication reset, modify setting, external disable transfer,
external enable transfer, internal disable transfer, internal enable transfer, disable all transfer methods,
free disable all transfer methods, modify precision, external enable SCBO, external disable SCBO,
internal enable SCBO, internal disable SCBO.
8.2.2 Contents of SOE
Content of logs listed below can be displayed on LCD or printed by a printer.
☆ Transfer time (year, month, day ,hour, minute, second, millisecond)

☆ All settings of this transfer
☆ Initiating method
☆ Transfer mode
☆ Issued trip and close commands
☆ Transfer method
☆ Lockout/blocking and faults conditions
☆ Time, delta frequency, delta phase angle, bus voltages and branch current when a transfer is
initiated
☆ Time, delta frequency, delta phase angle, bus voltages and branch current when a trip command
is issued
☆ Time, delta frequency, delta phase angle, bus voltages and branch current when a circuit breaker
has opened
☆ Time, delta frequency, delta phase angle, bus voltages and branch current when a close command
is issued.
☆ Time, delta frequency, delta phase angle, bus voltages and branch current when a circuit breaker
has closed
These logs are stored in MFC2000-3A and will not be lost when device is reset or powered on.
8.2.3 Content of Oscillographic Recording

☆ Up to 7 records with 5s waveform each
☆ Two types of recording formats:
Format 1 for three-phase bus voltage, work source voltage, standby source voltage and branch
current: 24 data samples per cycle for 0.3s (from100ms before initiating to 200ms after initiating) and
then,12 data samples per cycle for 2 seconds, afterwards, one effective value per 10ms will be recorded
within 2.7 seconds.
Format 2 for phase A bus voltage amplitude, delta frequency, delta phase and bus frequency: one
effective value per 10ms will be recorded, starting from 100ms before initiating to 4.9s after initiating.
19
☆ Connect a printer to the device to print voltage curve, current curve, frequency curve etc.
8.3 Communication
The device has two RS485 ports connecting with DCS and ECS. Default protocol: MFC, supporting
MODBUS. Default baud rate: 9600bps.
8.4 GPS Function

24V second impulse signal input.
8.5 Print
All events and oscillographic records can be printed for analysis, research or archive.
8.6 Software Supporting

The device can install MFC2000-3A system management software to set settings, upload data and
analyze oscillographic recordings etc,.
9. Design Instructions
9.1 Application
Every auxiliary system branch of each generator unit should be equipped with one separated MFC2000-
3A device.
Station service transformer may be in either hot-standby state or cold-standby state. If transfer happens
in cold-standby state, the device can close the breakers together in high voltage side and low voltage side.
To ensure a Fast Transfer, low-voltage-side and high-voltage-side breakers must be high-speed breakers
(close time should be shorter than 0.1 second). Otherwise, Fast Transfer can not be assured, but Delayed
In-Phase Transfer can be implemented.
Every standard cabinet can accommodate four MFC2000-3A devices, one printer, one printer sharer
and 4 raw press plates at most. Basically, two or three MFC2000-3A devices in one cabinet are
recommended.
9.2 Input/Output Terminals

Class Terminal code Name Remarks Module
XP-1 DC+
DC220V/110V or AC220V EMPW-400
XP-2 DC-
Power Power Module
XP-3 GND Ground
AC voltage XA1-1 Ua MAI-400
Input XA2-1 Ub AI Module
Motor bus line voltage
XA1-2 Uc
XA2-2 Un
XA1-3 Ugz
Work source voltage
XA2-3 Ugz*
XA1-4 Uby Standby source voltage
20

XA2-4 Uby*
XA1-5 Urs1
XA2-5 Urs1*
Reserved voltage terminals
XA1-6 Urs2
XA2-6 Urs2*
XA1-7 Igz
Work branch current
XA2-7 Igz*
XA1-8 Iba
AC current XA2-8 Iba*
Input XA1-9 Ibb
Standby branch current
XA2-9 Ibb*
XA1-10 Ibc
XA2-10 Ibc*
Control/ Parallel connection with relay EMDI-400
Status XC-1 RLYInit output contacts. Closed short DI Module
Input pulse input
Parallel connection with relay
XC-2 RLYBlock output contacts. Closed short
pulse input
Auxiliary make contact of
XC-3 WorkCB
work circuit breaker
Auxiliary make contact of
XC-4 StbCB
standby circuit breaker
Auxiliary make contact of bus
XC-5 VTIS
VT isolating switch
Manual Initiate terminal.
Closed short pulse input. The
XC-6 ManInit
signal is valid only when
“Remote/local” is “remote”.
Manual transfer mode
selection terminal.
Open- parallel transfer, auto
or semi-auto is decided by the
setting;
XC-7 ManMode
Closed-sequential or
simultaneous transfer, which
is decided by setting.
It is valid only when the
Control mode is “remote”.
Enable/disable transfer
XC-8 TranExit function manually. Open-
enabled，Closed-disabled.
XC-9 RSV1 Reserved DI terminal
XC-10 Reset Closed short pulse input.
Enable/disable Single circuit
breaker operation(SCBO)
XC-11 SCBOEna
function manually. Open-
disabled; Closed -enabled.
XC-12 SCBCWork Initiate single circuit breaker
close work.
Valid only when control mode
is “remote”.
Closed short pulse input
(≧50ms).
21

Initiate single circuit breaker
close standby
Valid only when control mode
XC-13 SCBCStb
is “remote”.
Closed short pulse input
(≧50ms)..
XC-14 (RLYExit) not yet used.
XC-15 ＋24V for device use.
Connected with external dry
XC-16 COMMON
contact
XF1-1/XF1-2 RT/LC Closed-local; Open-remote
Open - Parallel transfer；
Par/ Sim Closed-Simultaneous or
XF1-3/XF1-4
Par/Seq sequential transfer that is
decided by control words
XF1-5/XF1-6 (RLYAct) Not yet used
XF1-7/XF1-8 (RLYExit) Not yet used
Break contact, separated EMSO-400
XF1-9/XF1-10 PWROff
connection is a must. Signal Module
Closed - the operation is
XF2-1/XF2-2 PSCBO permitted.
Open-command is invalid
XF2-3/XF2-4 RSV1
XF2-5/XF2-6 RSV2
Reserved signals
XF2-7/XF2-8 RSV3
XF2-9/XF2-10 RSV 4
XG1-1/XG1-2 Success Successful transfer
Signal XG1-3/XG1-4 Fail Failed transfer
Output A general single for all
TrBlock
XG1-5/XG1-6 disabled transfers. Separate
connection is a must.
All transfer functions are
TrExit
XG1-7/XG1-8 disabled manually.
XG1-9/XG1-10 Break contact, separated
PWROff
connection is a must.
XG2-1/XG2-2 Breakers same status signal
EMSO-401
BSS terminal.Included in TrBlock
Signal Module
single
Valid only when SSUVB is
XG2-3/XG2-4 SSUVB enabled. It’s included in
TrBlock single;
XG2-5/XG2-6 VT Fuse-loss signal terminal.
VTFL
Included in TrBlock single
Device fault signal.Included
XG2-7/XG2-8 Fault
in TrBlock single.
Initiating after accelarated
XG2-9/XG2-10 AAP
protection signal terminal.
Trip/Close XE1-1/XE1-2 CloseWork EMDO-401
Output XE1-3/XE1-4 TripWork Output Module
XE1-5/XE1-6 RSV1
Reserved outputs
XE1-7/XE1-8 RSV2
XE1-9/XE1-10 LoadShed1 1st Under-voltage load
shedding
22

2nd Under-voltage load
XE1-11/XE1-12 LoadShed2
shedding
XE2-1/XE2-2 CloseStb-L
XE2-3/XE2-4 TripStb
XE2-5/XE2-6 CloseStb-H EMDO-400
XE2-7/XE2-8 (RelayOTP) not yet used Output Module
XE2-9/XE2-10 RSVOut 1
Reserved outputs or signals
XE2-11/XE2-12 RSVOut 2
Communica XZ1-1/XZ1-2 NET1A/NET1B Net 1 port
EMCPU-401
tion ports XZ1-3/XZ1-4 NET2A/NET2B Net 2 port
Slave CPU
External DC24V second
GPS XZ1-5/XZ1-6 GPS+/GPS- Module
pulse signal
Table 9.1 Input and Output Terminal Instructions
9.3 Design Referential Figures
☆ Figure 9.1 Schematic Connection Diagram
☆ Figure 9.2 Backboard Terminal Diagram
☆ Figure 9.3 Face Panel Diagram
☆ Figure 9.4 Horizontal Mounting Dimension
☆ Figure 9.5 Panel Mount Cutout Dimension
23
Figure 9.1 Schematic Connection Diagram
Note： Terminals in parentheses are not used yet
24
COM
Uma=100.0%
Umb=100.0%
Umc=100.0%
Uby=100.0%
Ugz=100.0%
fm = 50.00 Hz
fby= 50.00 Hz
df = 0.00 Hz
Igz = 5A
Iba = 5A
Ibb = 5A
Ibc = 5A
Wiscom System Co.,Ltd.

WISCOM
COM
Figure 9.2 Backboard Terminal Diagram
Note： Terminals in parentheses are not used yet
25
Figure 9.3 Face Panel Diagram
Note: Panel indicator “RLYACT” is not used yet.
Figure 9.4 Horizontal Mounting Dimension
26
Figure 9.5 Panel Mount Cutout Dimension
10. Setting Report

All settings can be set manually through LCD screen. Before any modification, users should input the
correct password to ensure a valid operation.
27
10.1 Setpoints
No. Parameter name Unit Ranges Full Name
1 Running Mode None 1-3
％ Parallel Transfer Delta
2 ParTran Delta Vol 0－20
Voltage Limit
Hz Parallel Transfer Delta
3 ParTran Delta Freq 0.02－0.50
Frequency Limit
D Parallel Transfer Delta
4 ParTran Delta Phase 0.5－20.0
Phase Limit
5 ParTran Trip Delay s 0.01－5.00 Parallel Transfer Trip Delay
Ms Simultaneous Transfer
6 SimTran Close Delay 1－500
Close Delay
7 Standby Close Delay Ms 0－120
Hz Fast Transfer Delta
8 FastTran Delta Freq 0.1－2.0
Frequency
9 FastTran Delta Phase D 0.5－60.0 Fast Transfer Delta Phase
Hz Delayed In-phase Transfer
10 DIP Tran Delta Freq 0.1－5.0
Delta Frequency
D Lead Phase of Delayed In-
11 Lead Phase of DIP -30－-120
Phase Transfer
Ms Lead Time of Delayed In-
12 Lead Time of DIP 1－150
Phase Transfer
％ Residual Voltage Transfer
13 ResVol Tran Vol Amp 20－60
Voltage Amplitude
％ Under-voltage Initiating
14 UV Init Vol Amp. 20－90
Voltage Amplitude
s Under-voltage Initiating
15 UV Init Delay 0.10－5.00
Delay
％ Standby-Source-Under-
16 SSUV Vol Amp 50－90
voltage Voltage Amplitude
ms Standby Source Under-
17 SSUV Delay 200-500
voltage Delay
％ 1st Loadshedding
18 1st Loadshed Vol 20－80
Voltage
％ 2nd Loadshedding
19 2nd Loadshed Vol 20－80
Voltage
20 st
1 Loadshed Delay s 0.0－20.0 1st loadshedding Delay
21 2nd Loadshed Delay s 0.0－20.0 2nd loadshedding Delay
0/±30.0/±60.0/ Compensation Delta Phase
22 Comp Delta Phase 1 D
±90.0/±120.0 Angle1
0/±30.0/±60.0/ Compensation Delta Phase
23 Comp Delta Phase 2 D
±90.0/±120.0 Angle2
24 Under-current Value A 0.50-2.00
25 Fixed Time Delay S 0.5-10.0 Fixed Time Transfer Delay
Voltage Limit of Single-
26 SCB Non-Vol Limit ％ 0-60 Circuit-Breaker Non-
voltage Close
Delta Phase of Single-
27 SCB SynClose DelPha D 0.5-60.0 Circuit-Breaker
Synchronization Close
Delta Voltage of Single-
28 SCB SynClose DelVol. ％ 0-20 Circuit-Breaker
28
Delta Freqency of Single-

29 SCB SynClose DelFreq Hz 0.1-2.0 Circuit-Breaker
Note:
D(Unit)=Degree
Lead Time of DIP：Usually adopt Total Close time.
Comp Delta Phase 1, Comp Delta Phase 2：Depend on practical connections.
10.2 Controls
No. Parameter name value Full name
1 Control Mode Remote、Local
Relay Initiated Transfer
2 Relay Init Tran Mode Seq、Sim
Mode
Under-voltage Initiated
3 UV Init Tran Mode Seq、Sim
Transfer Mode
Local Manual Transfer
4 Local ManTran Mode Auto Par、SAuto Par、Seq、Sim Mode
Remote Parallel Transfer
5 Remote ParTran Mode Auto、Semi-auto
Mode
6 Remote Tran Group Par Seq, Par Sim Remote Transfer Group
7 UV Init. Enable, Disable Under-voltage Initiating
8 Fast Tran Enable, Disable Fast Transfer
Lead Phase Transfer
9 DIP Lead Phase Tran Enable, Disable
(Delayed In-Phase)
Lead Time Transfer
10 DIP Lead Time Tran Enable, Disable
(Delayed In-Phase)
11 ResVol Tran Enable, Disable Residual-voltage Transfer
12 1st Loadshed Enable, Disable 1st load shedding
13 2nd Loadshed Enable, Disable 2nd load shedding
Standby Source Under-
14 SSUVB Enable, Disable
voltage Blocking
15 Transfer Enable, Disable
Single-Circuit-Breaker
16 SCBO Enable, Disable
Operation
17 Under-current CRTA Enable, Disable Under-current Criteria
18 Fixed Time Tran Enable, Disable Fixed Time Transfer
19 SCB Non-Vol Close Enable, Disable Non-voltage Close
Operation
20 SCB SynClose Enable, Disable Synchronization Close
Operation
Note:
Seq=Seqential
Sim=Simultaneous
Par=Parallel
SAuto=Semi-auto
29
30

High Speed Power Transfer

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

High Speed Power Transfer

Caricato da

Copyright:

Formati disponibili

MFC2000-3A

High-Speed Bus Power Transfer System

Wiscom System Co., Ltd

All rights reserved.

Dissemination or reproduction of this document, or evaluation and communication of its

Instruction Version No.：V MFC2000-3A--200804-01-T-EN

Published in Mar.2008 P.R.China

2. Features & Main Technical Parameters......................................................................................................1

7. Initiate After-Accelerated Protection (AAP).............................................................................................18

2. Features & Main Technical Parameters

“constant lead phase-angle” and “constant lead time”.

2.2 Main Technical Parameters

2.2.8 Signal Outputs

2.2.9 Transfer Time

3. Hardware & Software Introduction

3.1.1 Cabinet Structure

3.1.3 AI Module (5 VT inputs and 4 CT inputs)

3.1.4 DI Module (14 DI inputs at most)

3.1.5 Master CPU Module (32-bit CPU+DSP and other secondary

3.1.7 Output Module (12 outputs at most)

3.1.8 Signal Module (20 signals at most)

3.1.9 Test Module

Figure 3.1 Hardware system structure sketch map

Figure 3.2 Software structure sketch maps

Figure 4.1 Overview of transfer functions

4.2.2 Relay Initiated Transfer

4.2.3 Abnormal Initiated Transfer

4.3 Transfer Modes

4.3.1 Parallel Transfer (ParTran)

4.3.1.1 Automatic Parallel Transfer

4.3.1.2 Semiautomatic Parallel Transfer

4.3.2 Simultaneous Transfer (SimTran)

4.3.3 Sequential Transfer (SeqTran)

4.3.4 Sequential Mode Transfer

4.4 Transfer Methods

4.4.1 Fast Transfer (FastTran)

4.4.2 Delayed In-Phase Transfer（DIP Tran）

4.4.3 Residual Voltage Transfer (ResVol Tran)

4.4.4 Fixed Time Transfer(Fixed Time Tran)

4.5 Transfer Lockout/Blocking

 Control input contact “TranExit” (External Transfer)is closed.

4.5.2.1 After-Transfer Blocking(AftTran)

4.5.2.2 Relay Blocking

4.5.2.3 Breakers Same Status Blocking(BSS)

 Both breakers open.(Auto-trip initiate is an exception)

4.5.2.4 Bus-VT-Fuse-Loss Blocking(VTFL)

4.5.2.5 Standby-Source-Under-Voltage Blocking (SSUVB)

Note: Manual reset isn’t needed under this condition.

In this case, Standby-Source-Under-Voltage Blocking Enable/Disable function is developed. When

4.5.2.6 Device Fault Blocking(Fault)

5. Single-Circuit-Breaker Operation (SCBO)

5.1 Single-Circuit-Breaker Close Operation

5.2 Single-Circuit-Breaker Trip Operation

5.3 Lockout/Blocking for SCB Operation

 Control input contact “SCBOEna” is open.

 Control input contact “RLYBlock” is closed: block SCBC Operation.

7. Initiate After-Accelerated Protection (AAP)

8.2 SOE Log & Oscillographic Recording

abnormal initiate, work fake open.

☆ Transfer time (year, month, day ,hour, minute, second, millisecond)

8.2.3 Content of Oscillographic Recording

8.4 GPS Function

8.6 Software Supporting