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LED TV
SERVICE MANUAL
CHASSIS : LB56A

MODEL : 32LF510A 32LF510A-TA

CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL68743608 (1508-REV00) Printed in Korea


CONTENTS

CONTENTS ............................................................................................... 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS..................................................................... 4

SPECIFICATION........................................................................................ 6

ADJUSTMENT INSTRUCTION................................................................. 9

DISASSEMBLY ....................................................................................... 13

BLOCK DIAGRAM................................................................................... 14

EXPLODED VIEW ................................................................................... 15

SCHEMATIC CIRCUIT DIAGRAM ............................................ APPENDIX

TROUBLE SHOOTING GUIDE ................................................. APPENDIX

Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

Copyright © LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright © LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LB56A chassis. (1) Performance: LGE TV test method followed
(2) Demanded other specification
- Safety : CE, IEC specification
2. Requirement for Test - EMC : CE, IEC
Each part is tested as below without special appointment.

(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C


(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. Model General Specification


* HDMI 1.4 with Deep Color is only apply for FHD Model
No. Item Specification Remarks
1. Market NON EU
PAL/SECAM B/G/D/K,
2. Broadcasting system
PAL I, NTSC-M PALB/B
BAND PAL(BG,I,BB) NTSC(M) China(DK)
3. Channel Storage VHF/UHF 01-C69 2-78 C1-C69
Cable S1-S47 1-71 S1-S47
4. Receiving system Upper Heterodyne
5. Video Input PAL, SECAM, NTSC 2EA
6. Component Input Y/Cb/Cr, Y/ Pb/Pr Rear (1EA), Except RGB PC Models
7. USB Input MP3, JPEG,Movie Side (1EA)
8. AV Audio Output RCA-RF/AV/HDMI Audio Output Rear (1EA)
9. D-SUB Service Only Rear (1EA)
10. HDMI Input HDMI-DTV, Only PCM MODE AV input 2EA
11. Audio Input AV&Component &PC 2EA

Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
5. Component Video Input(Y, PB, PR)
No Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock (MHz) Proposed
1 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480 31.47 59.94 27.000 SDTV 480P
5 720*480 31.50 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27.000 SDTV 576P 50Hz
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45.00 60.00 74.250 HDTV 720P
9 1280*720 37.50 50.00 74.25 HDTV 720P 50Hz
10 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz,
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 56.25 50 148.5 HDTV 1080P
14 1920*1080 67.432 59.94 148.350 HDTV 1080P
15 1920*1080 67.5 60.00 148.5 HDTV 1080P

6. HDMI input
(PC-Spec. out but it can be shown the picture at only HDMI/DVI IN 1 via DVI to HDMI Cable)

No Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock (MHz) Proposed


1 640×480 31.469 59.94 25.17 VESA(VGA)
2 800×600 37.879 60.317 40.00 VESA(SVGA)
3 1024×768 48.363 60.004 65.00 VESA(XGA)
4 1280×768 47.776 59.87 79.5 VESA(WXGA)
5 1360×768 47.72 59.799 84.62 VESA(WXGA)
6 1366×768 47.7 60.00 84.62 WXGA
7 1280×1024 63.595 60.00 108.875 SXGA
8 1920×1080 66.647 59.988 138.625 WUXGA

Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
7. HDMI input (DTV)
No. Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock(MHz) Proposed Remarks
1 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I) Spec. out but display.
3 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480 31.469 59.94 27 SDTV 480P
5 720*480 31.5 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27 SDTV 576P
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45 60.00 74.25 HDTV 720P
9 1280*720 37.5 50.00 74.25 HDTV 720P
10 1920*1080 28.125 50.00 74.25 HDTV 1080I
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 56.25 50.00 148.5 HDTV 1080P
14 1920*1080 67.43 59.94 148.350 HDTV 1080P
15 1920*1080 67.5 60.00 148.5 HDTV 1080P
16 1920*1080 27 24.00 74.25 HDTV 1080P
17 1920*1080 33.75 30.00 74.25 HDTV 1080P
18 1920*1080 26.97 23.97 74.25 HDTV 1080P
19 1920*1080 33.716 29.976 74.25 HDTV 1080P

Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range 4. EDID Download
This specification sheet is applied to all of the LED TV with 4.1. Overview
LB56A chassis. - It is a VESA regulation. A PC or a MNT will display an
optimal resolution through information sharing without any
necessity of user input. It is a realization of “Plug and Play”.
2. Designation
(1) Because this is not a hot chassis, it is not necessary to 4.2. Equipment
use an isolation transformer. However, the use of isolation - Since EDID data is embedded, EDID download JIG, HDMI
transformer will help protect test instrument. cable are not need.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative 4.3. Download method
humidity if there is no specific designation. - The EDID data is automatically saved.
EZ ADJUST EDID D/L
(4) The input voltage of the receiver must keep 100-220 V, 0. Tool Option1 HDMI1 NG

50/60Hz. 1. Tool Option2 HDMI2 NG

(5) The receiver must be operated for over 5 minutes prior to


2. Area Option Start Reset
3. ADC Calibration
the adjustment when module is in the circumstance of 9. W/V ADJUST

above 15 °C. 5. EDID D/L(AC3) ►


EDID D/L
HDMI1 OK
In case of keeping module is in the circumstance of 0 °C, it HDMI2 OK

should be placed in the circumstance of above 15 °C for 2 Start Reset

hours.
In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above 15
°C for 3 hours. ■ HD large inch
** HDMI 1 : 256Bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
* Caution
0 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
When a still image is displayed for 20 minutes or longer 10 01 19 01 03 80 A0 5A 78 0A F3 30 A4 54 46 96 26
(especially where W/B scale is strong. Digital pattern 13ch 20 0F 49 4B 21 08 00 45 40 01 01 61 40 01 01 01 01
and/or Cross hatch pattern 09ch), there can some 30 01 01 01 01 01 01 01 1D 00 72 51 D0 1E 20 6E 28
afterimage in the black level area. 40 55 00 C4 8E 21 00 00 1E 1B 21 50 A0 51 00 1E 30
50 48 88 35 00 BC 77 21 00 00 1C 00 00 00 FC 00 4C
60 47 20 54 56 0A 20 20 20 20 20 20 20 00 00 00 FD
70 00 3A 3F 1C 44 0F 00 0A 20 20 20 20 20 20 01
3. ADC Calibration

80 02 03 28 F1 4F 84 07 01 16 02 03 11 12 13 14 05
- An ADC calibration is automatically adjusted from DFT-Jig 90 20 22 1F 10 26 11 07 50 09 7F 07 83 01 00 00 68
- If it needs to adjust manually, refer to appendix. A0 03 0C 00 10 00 80 1E 00 01 1D 00 80 51 D0 1C 20
B0 40 80 35 00 BC 88 21 00 00 1E 8C 0A D0 8A 20 E0
* ADC Calibration Protocol (RS232) C0 2D 10 10 3E 96 00 13 8E 21 00 00 18 8C 0A A0 14
D0 51 F0 16 00 26 7C 43 00 C4 8E 21 00 00 98 01 1D
NO Item CMD 1 CMD 2 Data 0
E0 80 18 71 1C 16 20 58 2C 25 00 C4 8E 21 00 00 9E
Enter Adjust Adjust When transfer the ‘Mode In’,
A A 0 0 F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ⓐ
MODE ‘Mode In’ Carry the command.
ADC adjust
ADC
A D 1 0
Automatically adjustment ⓐ Checksum: Changeable b y total EDID data.
Adjust (The use of a internal pattern) <Large HD Model>
Adjust Sequence HD
EDID C/S data
▪aa 00 00 [Enter Adjust Mode] HDMI
▪xb 00 40 [Component1 Input (480i)] Block 0 A3
▪ad 00 10 [Adjust 480i Comp1] check sum (Hex) 44(HDMI1)
Block 1
▪aa 00 90 End Adjust mode 34(HDMI2)

Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
5. White Balance Adjustment 5.4. Adjustment Command (Protocol)
(1) RS-232C Command used during auto-adj.
5.1. Overview RS-232C COMMAND
5.1.1. W/B adj. Objective & How-it-works CMD DATA ID
Explanation
(1) Objective: To reduce each Panel’s W/B deviation wb 00 00 Begin White Balance adjustment
(2) How-it-works: When R/G/B gain in the OSD is at 192, it End White Balance adjustment
wb 00 ff
means the panel is at its Full Dynamic Range. In order to (internal pattern disappears)
prevent saturation of Full Dynamic range and data, one of (2) Adjustment Map
R/G/B is fixed at 192, and the other two is lowered to find Command Data Range Default
Adj. item
the desired value. (lower caseASCII) (Hex.) (Decimal)
(3) Adj. condition: normal temperature CMD1 CMD2 MIN MAX
1) Surrounding Temperature: 25 °C ± 5 °C R Gain j g 00 C0 172
2) Warm-up time: About 5 Min◦ G Gain j h 00 C0 192
3) Surrounding Humidity: 20% ~ 80% B Gain j i 00 C0 192
Cool
4) B efore White balance adjustment, Keep power on R Cut 64
status, don’t power off. G Cut 64
B Cut 64
R Gain j a 00 C0 192
5.1.2. Adj. condition and cautionary items G Gain j b 00 C0 192
(1) Lighting condition in surrounding area surrounding lighting B Gain j c 00 C0 192
should be lower 10 lux. Medium
R Cut 64
Try to isolate adj. area into dark surrounding. G Cut 64
(2) Probe location: Color Analyzer(CA-210) probe should be B Cut 64
within 10 cm and perpendicular of the module surface. R Gain j d 00 C0 192
(80°~ 100°) G Gain j e 00 C0 192
(3) Aging time B Gain j f 00 C0 192
Warm
1) After Aging Start, Keep the Power ON status during 5 R Cut 64
Minutes. G Cut 64
2) In case of LCD, Back-light on should be checked using B Cut 64
no signal or Full-white pattern.
5.5. Adjustment method
5.2. Equipment 5.5.1. Auto WB calibration
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED: (1) Set TV in ADJ mode using P-Only key(or POWER ON key).
CH14) (2) Place optical probe on the center of the display.
(2) Adj. Computer(During auto adj., RS-232C protocol is needed) - It need to check probe condition of zero calibration before
(3) Adjust Remote control adjustment.
(4) Video Signal Generator MSPG-925F 720p/204-Gray (3) Connect RS-232C Cable
(Model: 217, Pattern: 49) (4) Select mode in ADJ Program and begin a adjustment.
* Color Analyzer Matrix should be calibrated using CS-1000. (5) When WB adjustment is completed with OK message, check
adjustment status of pre-set mode.(Cool, Medium, Warm)
5.3. Equipment connection (6) Remove probe and RS-232C cable.
▪ W/B Adj. must begin as start command “wb 00 00” , and
Co lo r Analyzer finish as end command “wb 00 ff”, and Adj. offset if need.
Probe RS -232C

Co m p ut er 5.5.2. LED White balance table


RS -232C
RS -232C - If Model is Polaris Model, G-gain fix is applied.
Pat t ern Generat o r (1) Cool Mode
Signal Source 1) P urpose : Especially G-gain fix adjust leads to the
* If TV internal pattern is used, not needed luminance enhancement. Adjust the color temperature
to reduce the deviation of the module color temperature.
** RS-232C Connection Method. 2) Principle: To adjust the white balance without the saturation,
LB56G/LB56H → RGB cable or 3P H/P cable → UART Jig - Adjust the G gain more than 172 (If R gain or G gain is
→ RS232C cable and USB AM-BM cable → PC more than 255, G gain can adjust less than 172) and
change the others(R/B Gain).(20LB45X model)
- Fix the G gain to 172(default data) and change the
others(R/B Gain).(over 22inch model)
3) Adjustment mode : mode - Cool

Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
(2) Medium / Warm Mode
1) Purpose : Adjust the color temperature to reduce the
6. Tool Option setting & Inspection per
deviation of the module color temperature. countries
2) Principle: To adjust the white balance without the saturation, (1) Press 'IN START' key at Factory Service remote control.
- In Medium mode, Fix to G gain to 192 and change the (2) Select 'Tool Option 1'.
others(R/B Gain)(20LB45X model) (3) Punch in the number and press 'OK'. (Each of models has
- Fix the one of R/G/B gain to 192(default data) and their number)
decrease the others. (4) Correct 'Tool Option2' ~ 'Tool Option5'.
3) Adjustment mode : Two modes - Medium / Warm (5) Completed adjusting Tool option.

5.6. Reference(White Balance Adjustment


coordinate and color temperature) 7. Ship-out mode check (In-stop)
(1) Luminance: 204 Gray, 80IRE ▪ A fter final inspection, press In-Stop key of the Adjustemnt
(2) Standard color coordinate and temperature using CS-1000 Remote Control and check that the unit goes to Stand-by mode.
(over 26 inch)
■ The spec of color temperatre and coordinate for Auto W/B.
Model Mode Color Temp. Color coordinate
Cool x = 0.278 (± 0.002)
Remark
8. AUDIO output check
13,000 K
(C50) y = 0.280 (± 0.002) * Test signal 8.1. Audio input condition
32LF5XXA Medium x = 0.293 (± 0.002) - Inner pattern (1) RF input: Mono, 1 KHz sine wave signal, 100% Modulation
9,300 K
(BOE/CSOT) (0) y = 0.299 (± 0.002) for W/B adjust
(2) CVBS, Component: 1 KHz sine wave signal (0.4 Vrms)
Warm x = 0.320 (± 0.002) - External white
6,500 K
(W50) y = 0.339 (± 0.002) pattern (85IRE,
32~49LF5XXA Refer to below W/B table in process of 204gray) 8.2. Specification
(LGD) aging time.
Item Min Typ Max Unit Remark
Audio practical max (1) Measurement condition
* Note : x,y coordinates are drifted about 0.007 after 30 mins Output, L/R (Distortion 4.5 5.0 6.0
W
- EQ/AVL/Clear Voice: Off
Vrms
heat-run. So checking color coordinate within 5-min at =10% max Output) (2) Speaker (8 Ω Impedance)
total assembly line, consider x,y coordinates might be
up to 0.007 than x,y target of each color temperature.

● W/B Table in process of aging time 9. GND and HI-POT Test


- 32”~49” LGD Module(except 32/43LF51 LGD) 9.1. GND & HI-POT auto-check preparation
(normal line) (1) Check the POWER CABLE and SIGNAL CABE insertion
Aging time Cool Medium Warm condition
color coordinate x y x y x y
Target 271 270 286 289 313 329 9.2. GND & HI-POT auto-check
1 0-2 282 289 297 308 324 348 (1) Pallet moves in the station. (POWER CORD / AV CORD is
2 3-5 281 287 296 306 323 346 tightly inserted)
3 6-9 279 284 294 303 321 343 (2) Connect the AV JACK Tester.
4 10-19 277 280 292 299 319 339 (3) Controller (GWS103-4) on.
5 20-35 275 277 290 296 317 336 (4) GND Test (Auto)
- If Test is failed, Buzzer operates.
6 36-49 274 274 289 293 316 333
- If Test is passed, execute next process (Hi-pot test).
7 50-79 273 272 288 291 315 331
(Remove A/V CORD from A/V JACK BOX)
8 80-119 272 271 287 290 314 330 (5) HI-POT test (Auto)
9 Over 120 271 270 286 289 313 329 - If Test is failed, Buzzer operates.
- AUO /INX/ COST / SHARP / BOE / 32/43LF51 LGD Module - If Test is passed, GOOD Lamp on and move to next
which cool spec is 13000K process automatically.
cool med Warm
x y x y x Y 9.3. Checkpoint
spec 271 270 286 289 313 329 (1) Test voltage
target 278 280 293 299 320 339 - GND: 1.5 KV / min at 100 mA
- SIGNAL: 3 KV / min at 100 mA
(2) TEST time: 1 second
(3) TEST POINT
-G ND Test = POWER CORD GND and SIGNAL CABLE
GND.
-H i-pot Test = POWER CORD GND and LIVE &
NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5 mArms

Copyright © LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
10. USB S/W Download 11. Optional adjustments
(optional, Service only) 11.1. Manual ADC Calibration
* Warning : Do not Download on Power only mode ■ Enter ‘EZ ADJUST’ mode by pressing ‘ADJ’ key.
(1) Put the USB Stick to the USB socket. ■ Enter Internal ADC calibration mode by pressing ‘OK’ key at
(2) Automatically detecting update file in USB Stick. ‘3. ADC CALIBRATION’
- If your downloaded program version in USB Stick is older
than that of TV set, it didn’t work.
Otherwise USB data is automatically detected.
(3) Show the message “Copying files from memory”. 

* Caution: U sing ‘P-ONLY’ button of the Factory Service


remote control when turns TV on.
● If you can’t success ADJUST ADC, please confirm ‘Support
Int. ADC’ at TOOL OPTION2.
(4) Updating is starting.

11.2. Manual White balance Adjustment


11.2.1. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark
surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface.
(80°~ 100°)
(3) Aging time
1) After Aging Start, Keep the Power ON status during 5
Minutes.
2) In case of LCD, Back-light on should be checked using
no signal or Full-white pattern.

11.2.2. Equipment
(5) Updating Completed, the TV will restart automatically. (1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
(6) If your TV is turned on, check your updated version and CH14)
Tool option. (2) Adj. Computer(During auto adj., RS-232C protocol is needed)
* If downloading version is more new than your TV have, TV (3) Adjust Remot control
can lost all channel data. In this case, you have to channel (4) Video Signal Generator MSPG-925F 720p/216-Gray
recover. if all channel data is cleared, you didn't have a (Model: 217, Pattern: 78)
DTV/ATV test on production line.
11.2.3. Adjustment
* After downloading, have to adjust TOOL OPTION again. (1) Set TV in Adj. mode using POWER ON.
1) Push "IN-START" key in service remote control. (2) Zero Calibrate the probe of Color Analyzer, then place it on
2) Select "Tool Option 1" and push "OK" key. the center of LCD module within 10cm of the surface.
3) Punch in the number. (Each model has their number.) (3) Press ADJ key → EZ adjust using adj. R/C → 6. White-
Balance then press the cursor to the right (Key►). When
Key(►) is pressed 216 Gray internal pattern will be
displayed.
(4) One of R Gain / G Gain / B Gain should be fixed at 192,
and the rest will be lowered to meet the desired value.
(5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
color temperature.

■ If internal pattern is not available, use RF input. In EZ Adj.


menu 6.White Balance, you can select one of 2 Test-pattern:
ON, OFF. Default is inner(ON). By selecting OFF, you can
adjust using RF signal in 216 Gray pattern.

Copyright © LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
DISASSEMBLY
1. Disassembly of Back cover
(1) Unscrew bolts in the set. (4) Put ‘long nose’ into the hole.

(5) Open B/C with push/pulling long


(2) Check both right and left hole. nose to upper and lower sides.

(3) Attach tape to ‘Long nose pliers’. (6) Disassemble Back cover.

* Scratch can be caused without tape. * Disassemble it from left to right for top
side hook on Back cover

Copyright © LG Electronics. Inc. All rights reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
Copyright ©
POWER BOARD Module IR Board

P700 11 12 1 P600/601 P450


7,8 4,5,6

Only for training and service purposes


Q704 Panel_Vcc LVDS

IR
3.3V_ST
DMP2130L

KEY2
KEY1
Output

P Dim
RL On

Inv. ON
Led_PWR
102 105 101 XXX 117 111 110 108

IC502 94 SPI_CLK
95 SPI_DI USB_5V
3.3V_ST Serial Flash
97 SPI_CZ
8Mbytes IR/KEY
96
SPI_DO

A13.2V
USB_DN

LG Electronics. Inc. All rights reserved.


D13.2V
98
USB_DP
JK204

IC503 85 EEP SDA 99


EEPROM 84 EEP SCL
44

IC701 +5V_USB MST6841XP 43


BD9D321EFJ To USB
39

- 14 -
IF_N

IF_P

IC500 24Mhz
IC702 1.2V_VDDC
77 62 54 42 40
BD9D321EFJ 6 7
41 30 18 100
3.3V_ST 3.3V_M 9 116 107 45 3
IC700 Q705 IF_AGC
BD9D321EFJ DMP2130L 53 5 Tuner SDA
BLOCK DIAGRAM

52 4 Tuner SCL
IC703 Main_1.8V 48
115
1.8V REG
Audio L-Out
Audio R-Out

3.3V_M 50 TUNER
51 113 112 XXX 22,20,24,33,34 26,33,34 27,35,36 37 38
B+
40 35 5 7
I2S_MCLK
7 I2S_WS OP-AMP Panel_Vcc
32 19 HDMI
8 I2S_SCK
31 20 IC301
9 SCL/SDA
AV1 In

Sound AMP
AV2 In

I2S_SDO x4 Gain Audio


Y,Pb,Pr In

38
Comp. R/L In

(( 33
NTP7514 Out TU_3.3V
LPF
30 Audio_SDA JK203
21 IC300 10 11
LPF Audio_SCL
18
3.3V_M
(( JK101
P301

LGE Internal Use Only


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

900

901
400
LV1

500
540

120
800

535

Set + Stand
A10
200

A2

Copyright © LG Electronics. Inc. All rights reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
EAX66783401
LB56H/LT56H
COMPONENT / AV IN / AV AUDIO OUT

JK101
PPJ239-26
6H [RD4]E-LUG

5H [RD4]O-SPRING
AV2RIN R115
10K AV2_RIN
VA109 R108 R119
20V 220K 12K C107
470pF
4H [RD4]CONTACT 50V

5G [WH3]O-SPRING
AV2LIN R114
10K
AV2_LIN
VA108 R107 R118 C106
20V 220K 12K 470pF
4F [YL]CONTACT 50V

5F [YL]O-SPRING AV2_VIN

COMP_AV2_Zener_KEC
AV2_VIN
5.6V ZD107
ZD107-*1 VA107 R113

7F [YL]E-LUG-S SD05
COMP_AV2_Zener_ROHM
READY
75
3216
ZD106 1/4W
ZD106-*1 1% Size check!!
COMP_AV2_Zener_ROHM
5.6V
COMP_AV2_Zener_KEC
5E [RD3]O-SPRING
MNTROUT R105 C105

C101 1K 10uF
MNT_ROUT
5600pF Q103 16V
VA100 50V C B C B MMBT3904(NXP)

[RD3]E-LUG-S 20V E E MUTE_AOUT


7E READY
POP NOISE
Q101
MMBT3904(NXP)

5D [WH2]O-SPRING
MNTLOUT R112
C104

C100
1K 10uF
MNT_LOUT
5600pF 16V
VA101 50V C C Q102
B B
6D [WH2]E-LUG 20V
E E
MMBT3904(NXP)
MUTE_AOUT
POP NOISE
READY
Q100
MMBT3904(NXP)

6N [RD2]E-LUG

5N [RD2]O-SPRING
COMMONRIN R111
10K COMMON_RIN
VA106 R104 R117 C103
20V 220K 12K 470pF
50V
4N [RD2]CONTACT

5M [WH1]O-SPRING R110
COMMONLIN
10K COMMON_LIN
VA105 R103 R116 C102
20V 220K 12K 470pF
5L [RD1]O-SPRING
COMP_PR
50V

COMP_AV2_Zener_KEC
5.6V COMP_PR
7L [RD1]E-LUG-S ZD105-*1
ZD105 VA104 R102
COMP_AV2_Zener_ROHM SD05 75
READY
ZD104-*1 ZD104
5.6V COMP_AV2_Zener_ROHM

5K [BL]O-SPRING
COMP_PB
COMP_AV2_Zener_KEC

7K [BL]E-LUG-S
COMP_AV2_Zener_KEC
5.6V
COMP_PB
ZD103-*1 ZD103
VA103
COMP_AV2_Zener_ROHM R101
SD05 75
4J [YL/GN]CONTACT ZD102 READY
ZD102-*1 COMP_AV2_Zener_ROHM
5.6V
COMP_AV2_Zener_KEC

5J [YL/GN]O-SPRING COMMON_VIN

COMP_AV2_Zener_KEC COMMON_VIN
5.6V ZD101
ZD101-*1 COMP_AV2_Zener_ROHM
R109

6J [YL/GN]E-LUG ZD100
VA102
SD05
75
3216
COMP_AV2_Zener_ROHM 1/4W
ZD100-*1 1% Size check!!
5.6V
COMP_AV2_Zener_KEC V-OUT Buffer(DEBUG)
+12V

OPT
MMBT3904(NXP)
Q104
C B R123
JP110
E 33 MNT_VOUT
AV2_VIN OPT
R120
OPT
R121
OPT

0 75
OPT
R122
220

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS L15.5_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. COMP/AV 1 8
INPUT1

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX66783401
LB56H/LT56H

ESD_HDMI_IP4294 ESD_HDMI_IP4294
HDMI(REAR) R208
1K
1
D204-*1

10 1
D205-*1
IP4294CZ10-TBR IP4294CZ10-TBR
10
2 9 2 9
C
R206 3 8
10K B Q201 3 8
HDMI1_HPD MMBT3904(NXP)
4 7 4 7
E
5 6 5 6

I2C Control READY


+5V_USB

SHIELD VA202
VA203
20
READY
JK201 19 HPD
PEJ034-01
18 +5V_POWER R215 R216
E_SPRING 4.7K 4.7K
17 DDC/CEC_GND
3
R219
100
16 SDA HDMI1_SDA
15 SCL
R220
D205
IP4283CZ10-TBA VA206 VA207
HDMI1_SCL
14 NC 100 ESD_HDMI2_IP4283 READY READY
R_SPRING
13 CEC
4 TMDS_CH1- NC_4
AR204 1 10
5.1
12 CLK-
5 T_SPRING 1/16W TMDS_CH1+
2 9
NC_3 HDMI1_CK-
B_TERMINAL2
11 CLK_SHIELD
7B GND_1 GND_2
CLK+ 3 8

T_TERMINAL2
10 HDMI1_CK+
6B DATA0- TMDS_CH2- NC_2
9 4 7
HDMI1_D0-
DATA0_SHIELD
8 TMDS_CH2+ NC_1
5 6
AR201 DATA0+
100
1/16W
7
DATA1-
HDMI1_D0+
6
DATA1_SHIELD
D204
IP4283CZ10-TBA
HDMI1_D1-
5 ESD_HDMI2_IP4283
AR203
DATA1+ 5.1
4 1/16W
TMDS_CH1-
1 10
NC_4
HDMI1_D1+
3 DATA2- TMDS_CH1+ NC_3 HDMI1_D2-
+3.3V_ST P201 2 9
DATA2_SHIELD
12507WS-04L 2
DATA2+ GND_1 GND_2

R862
1 3 8
HDMI1_D2+
33 1 TMDS_CH2- NC_2
1 4 7

2 JK203 TMDS_CH2+
5 6
NC_1
DSUB_SCL 2

3 This GND Pattern should be very narrow


3 HDMI Jack burnt problem improvement

4
DSUB_SDA 4

USB(REAR) +5V_USB

Close to SIDE_USB
L200
JK204 OPT
C200 C201 120OHM
US-04A-VSD 10uF 22uF
10V 10V

2 USB_DN

3 USB_DP
READY READY
D200 D201
4 30V 30V

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS L155_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. INPUT 2 8
INPUT2

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX66453201
LB56H/LT56H

SW_RESET

C307
1000pF
50V

50V

22000pF
+19V +19V_AMP +19V_AMP

C309
I2S_MCLK R308 100
L306
+3.3V_M L300

C310 C312
BLM18PG121SN1D C305
C340 10uF C306 0.1uF 10uF
0.1uF 6.3V 0.1uF 50V 25V

[EP]GND
16V
50V

VDD_IO
GND_IO

PGND1A

PVDD1A
PVDD1B
SPK_L+

CLK_I

RESET
BST1A

OUT1A
R312 R316 L304
12 12 10uH C333 R330
0.1uF 4.7K

AD
C320 50V
390pF
50V C327
0.47uF
50V
SPEAKER_L
C319
390pF
50V L303 C332

40
39
38
37
36
35
34
33
32
31
0.1uF R329
10uH 50V
R311 R315 4.7K
NC_1 1 30 OUT1B 12 12
SPK_L-
VDD_PLL 2 29 PGND1B C315
THERMAL 22000pF
C304
0.1uF
NC_2 3 41 28 BST1B 50V

16V
GND 4 27 VDR1
OPT C301
0.1uF C303
1uF
NC_3 5 IC300 26 NC_4 JP302
16V
10V
DVDD 6 NTP7514 25 AGND SPK_L+ SPK_L+
4
JP303
R306 100 SDATA 7 24 VDR2 SPK_L-
I2S_SDO
0x54 C316 C321 SPK_L- JP300
3

I2S_WS
R304 100 WCK 8 23 BST2A 1uF
10V
1uF
10V SPK_R+

BCK PGND2A
SPK_R+ JP301
2
I2S_SCK
R305 100 9 22 C314
22000pF
SPK_R-

AUAMP/VCOM_SDA
AUAMP/VCOM_SDA R303 100 SDA 10 21 OUT2A 50V SPK_R- 1
.
11
12
13
14
15
16
17
18
19
20
250A1-WR-H04M
AUAMP/VCOM_SCL R302 100 P300
AUAMP/VCOM_SCL
C300 C302
SCL
FAULT
MONITOR_0
MONITOR_1
MONITOR_2
BST2B
PGND2B
OUT2B
PVDD2B
PVDD2A
33pF 33pF
R300 R301 50V 50V SPK_R+
4.7K 4.7K
+19V_AMP
R310 R314
12 12
+3.3V_M L301 C331
0.1uF R328
10uH 4.7K
C318 50V
390pF C326
50V 0.47uF
C311 C313
50V SPEAKER_R
0.1uF 10uF C317
50V 25V 390pF L302
50V C330 R327
C308 10uH 0.1uF 4.7K
R309 R313 50V
22000pF 12 12
50V
SPK_R-

READY
R307
POWER_DET
100

AUDIO_OUT AMP : GAIN X 4


IC301
+12V
AS324MTR-E1

C323
0.1uF
25V Q301
MMBT3904(NXP)
C
E
B R320 1K 1 OUT1 OUT4 14
C325 R324 10K
MNT_LOUT 6800pF
50V
R318
4.7K C329 33pF 50V 2 INPUT1- INPUT4- 13
R326
6.8K

MNT_L_AMP
R323 5.6K 3 INPUT1+ INPUT4+ 12
+12V

4 VCC GND 11
C334
0.1uF
25V

MNT_R_AMP
R322 5.6K 5 INPUT2+ INPUT3+ 10
+12V C328 33pF 50V

R321 10K 6 INPUT2- INPUT3- 9


C322 R325
0.1uF 6.8K
25V Q300
MMBT3904(NXP)
C
E
B R319 1K 7 OUT2 OUT3 8
MNT_ROUT
R317 C324
4.7K 6800pF
50V

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 155_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. AUDIO 3 8
AUDIO

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX66783401
LB56H

IF

TU401
TDJS-G101D +3.3V_TU
IR
R406 R407
2.2K 2.2K
SCL R403
TUNER_SCL
1 C401
47pF
33
50V
SDA R404
TUNER_SDA
+3.3V_TU +3.3V_M
2 C402
33 +3.3V_ST
47pF
50V
B[+3.3V] close to the tuner pin.
L401
BLM18PG121SN1D
3
C404 C405 C406 AR401
NC_1 100pF
50V
0.1uF
16V
22uF
6.3V
C407
0.1uF
16V
C408
10uF
10K
1/16W
4 6.3V

KEY1 R408
IF_AGC R405 KEY2
100

5 C403
100
IF_AGC OPT
C409 OPT
0.1uF 0.1uF VR402
16V should be guarded by ground
NC_2 16V

6
IF[N] R401
+3.3V_ST P401
12507WR-06L
7 10
IF_P
IF[P] R402
L402 1
8 10
IF_N
PZ1608U121-2R0TF

Close to the tuner 2

C410 C411
0.1uF 1000pF
16V 50V 3
9
LED 4

OPT
SHIELD VR401 +3.3V_ST 5

OPT
R409 6
3.3K

IR 7
C412 OPT
100pF
50V VR403

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 155_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. TUNER & IR 4 8
TUNER & IR

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
AUAMP/VCOM_SCL
AUAMP/VCOM_SDA
+3.3V_ST

SW_RESET
EAX66783401

MUTE_AOUT
+3.3V_ST
*H/W OPTION

HW_RESET

I2S_MCLK
HD FHD

IR

AVDD_DDR
LB56H/LT56H HW_OPT LOW HIGH
MSTAR Vcc

4.7K
R531
R528
4.7K
KEY2
KEY1

LED

PWM_DIM
R520

DSUB_SCL
DSUB_SDA
4.7K
R523
100
R526
100 ST 1.26V
R519 L503
100 +1.2V_VDDC VDDC
C533
R522 0.1uF R534 120-ohm
+3.3V_M +3.3V_M C541

R533 1K
100
1K 10uF
R527
R529 R530 6.3V
22 22
1K BIG INCH
FHD
R518 R543 R545

GPIO69/I2S_OUT_MCK
HOTPLUG_D
1K 4.7K 4.7K

DDCDD_DA

SAR3/GPIO72
SAR2/GPIO73
SAR1/GPIO74
SAR0/GPIO75

PWM1/GPIO25
PWM0/GPIO26
DDR 1.8V

AVDD_DDR_2
RXCKP_D
RXCKN_D

HWRESET

DDCA_DA
DDCA_CK

TESTPIN
R532
HW_OPT1 HW_OPT2 L502
RX1P_D
RX1N_D

RX0P_D
RX0N_D

GPIO70

GPIO68

GPIO67
0 HD SMALL INCH
+1.8V_M AVDD_DDR
R542 R544 120-ohm
[EP]

IRIN
4.7K 4.7K C540 C547
10uF

GND

CEC
6.3V 4.7uF

INV_ON
+3.3V_ST
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
RL_ON
L507 ST 3.3V
120-ohm
DDCDD_CK 1 102 GPIO64 VDDC_3.3
RX2N_D GPIO63 C546
2 THERMAL 101 VDDC_3.3 10uF
C535 6.3V
RX2P_D 3 129 100 AVDD_MOD_4 0.1uF L506
120-ohm
HOTPLUG_A USB0_DP AVDD33_DEMOD
HDMI1_HPD 4 99 C545
USB_DP 10uF
L504
RXCKN_A 5 98 USB0_DM 120-ohm 6.3V
HDMI1_CK- USB_DN AU_3.3V
RXCKP_A 6 97 SPI_CZ C544
HDMI1_CK+ SPI_CZ 10uF
L505 6.3V
RX0N_A 7 96 SPI_DO 120-ohm
HDMI1_D0- SPI_DO 3.3V_DMPLL
RX0P_A 8 95 SPI_DI C543
HDMI1_D0+ SPI_DI 10uF
AVDD_MOD_1 9 94 SPI_CK 6.3V
VDDC_3.3 SPI_CLK
C503
0.1uF HDMI1_D1-
RX1N_A 10 93 PWM3/GPIO25 R540
FLASH_WP
IC503-*1
AT24C256C-SSHL-T
IC503-*2
M24256-BRMN6TP

HDMI1_D1+
RX1P_A 11 IC500 92 PWM2/GPIO24 100

R538
HW_OPT2
EEPROM(64K)
IC503
A0

A1
1

2
8

7
VCC

WP
E0

E1
1

2
8

7
VCC

WC

DDCDA_DA 12 91 GPIO0 4.7K BR24G256FJ-3 +3.3V_ST


A2
3 6
SCL E2
3 6
SCL
HDMI1_SDA
R536 GND SDA VSS SDA
RX2N_A GPIO1 4 5 4 5

HDMI1_D2-

HDMI1_D2+
RX2P_A
13
14
LGE6841 (ATV_13) 90
89 GPIO2
4.7K

R537 POWER_SW
POWER_SW
A0

A1
1 8
VCC

WP
C549
0.1uF
ATML_EEPROM ST_EEPROM

100 2 7
16V R559 R560
DDCDA_CK 15 88 GPIO3 4.7K 4.7K
HDMI1_SCL PANEL_ON
R535 A2 SCL

VDDC
ARC 16 87 GPIO4 10K 3 6
EEP_SCL
HW_OPT1 R557
C521
VDD GPIO5 GND SDA 22
0.1uF 17 86 4 5
EEP_SDA
VDDC_3.3 C548 C551 R558
C514 AVDD3P3_ADC 18 85 GPIO6 22pF 22pF
READY
22
0.1uF EEP_SDA READY
HSYNC1 19 84 GPIO7 ROHM_EEPROM
C520 EEP_SCL
R510
33 0.047uF BIN1P 20 83 INT/GPIO65 R539
COMP_PB POWER_DET
C508 100
1000pF SOGIN1 21 82 VDDC_2
VDDC
R504
COMMON_VIN 33 GIN1P 22 81 LVB0M C537
0.1uF +3.3V_ST
R505
33
C509
0.047uF R512 C522 GIN1M LVB0P
RXB0- RXB0- SERIAL FLASH(2MB)
23 80 RXB0+
68 0.047uF RXB0+
COMP_PR RIN1P 24 79 LVB1M
R509 RXB1- RXB1-
C513
33 0.047uF VSYNC1 25 78 LVB1P
RXB1+ WINBOND
RXB1+
CVBS1 26 77 AVDD_MOD_3 IC502
W25Q64FVSSIG

R549
VDDC_3.3

10K
R503 C507
AV2_VIN 33 0.047uF CVBS0 27 76 LVB2M C536
0.1uF
R500 RXB2- R552 CS VCC
C502 RXB2-
33 0.047uF R511 C519 VCOM 28 75 LVB2P SPI_CZ
100
1 8

RXB2+ RXB2+ C553


68 0.047uF
MNT_VOUT
CVBSOUT1 29 74 LVBCKM SPI_DO
R551 DO[IO1]
2 7
%HOLD[IO3] 0.1uF
16V
RXBCK- 100
RXBCK-
AU_3.3V C518 AVDD_AU33 30 73 LVBCKP R550 WP[IO2]
3 6
CLK R562
0.1uF RXBCK+ FLASH_WP SPI_CLK
RXBCK+ 100 100
L500 AUREF 31 72 LVB3M GND DI[IO0]
RXB3- R561
C517 RXB3- 4 5 SPI_DI
120-ohm C516
10uF 0.1uF VAG 32 71 LVB3P 100
RXB3+ CS VCC
RXB3+ 1 8

COMMON_LIN
C505 2.2uF LINEIN_L1 33 70 LVB4M C552
SO/SIO1 HOLD
0.1uF
16V
COMMON_RIN
C506 2.2uF
LINEIN_R1 34 69 LVB4P 2 7
READY
IC502-*1
C511 2.2uF LINEIN_L3 35 68 LVA0M WP
3 6
SCLK
MX25L6406EM2I-12G
AV2_LIN RXA0-
RXA0-

AV2_RIN
C512 2.2uF LINEIN_R3 36 67 LVA0P GND
4 5
SI/SIO0
MACRONIX
RXA0+ RXA0+
LINEOUTL3 37 66 LVA1M
RXA1- RXA1-
C501 R502 LINEOUTR3 38 65 LVA1P
220pF 220K R506 RXA1+ RXA1+
100
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

MNT_L_AMP
MNT_R_AMP
R507
100 H/W RESET
C500 R501
XTALO
XTALI
AVDD3P3_DMPLL

AVDD3P3_DADC

VIFP
VIFM
IFAGC
VSS
AVDD_DDR

GPIO55/I2S_OUT_WS

GPIO56

GPIO57/I2S_OUT_BCK

GPIO58/I2S_OUT_SD
GPIO60
GPIO61
VDDP
VDDC_1
LVA4P
LVA4M
LVA3P
LVA3M
LVACLKP
LVACLKM
AVDD_MOD_2
LVA2P
LVA2M

220pF 220K
+3.3V_ST

R554
10K
POWER_DET
R553
470 C538
0.1uF
C515 16V
0.1uF
C525 C542
C504 X500 R508 0.1uF R521 4.7uF
24MHz
RXACK-

8pF 1M 3.3V_DMPLL R517 10V


RXACK+

100
RXA2+
RXA3+

RXA3-

RXA2-

GND_2
4 1
X-TAL_1 AVDD33_DEMOD C530 100 R556
0.1uF 10
X-TAL_2
3 2
GND_1
HW_RESET
R513 R514 C550
100 R555
C510 100 R515 AVDD_DDR 470K
0.1uF
16V
I2S_SCK

10K
I2S_SDO

RXACK-
RXA3+

RXA3-

RXA2-
RXA2+
RXACK+

8pF
I2S_WS

R516
C524 C528
TUNER_SCL

TUNER_SDA

Closed to SoC 0.1uF 0.1uF 0


OPT +3.3V_M
C526
220pF
50V
C529
22000pF
C523 C527 50V
33pF 50V
33pF
L501 C532
100NH C531 0.1uF
OPT 0.1uF C534
Close to MSTAR 0.1uF

IF_AGC
VDDC
Close to MSTAR
VDDC_3.3
VDDC_3.3
IF_P

IF_N

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 155_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MAIN SOC 5 8
MAIN SOC

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX66783401
LB56H/LT56H

V-COM I2C

FHD
P600 OPT
SP14-11592-01-51Pin R601
0
VCOM_SDA AUAMP/VCOM_SDA
1

2
VCOM_SCL AUAMP/VCOM_SCL
R602
0
3 VCOM_SDA OPT
4 VCOM_SCL
5

10

11

12 RXA3+
13 RXA3-
14 RXACK+
15 RXACK-
P601
16 RXA2+ 10031HR-30
17
RXA2-
18
1
19 RXA1+
2
20 RXA1-
3 VCOM_SDA
21
4 VCOM_SCL
22 RXA0+
5
23 RXA0-
6 RXA3+
24
7 RXA3-
25
8
26
9 RXACK+
27
10 RXACK-
28 RXB3+
11
29 RXB3-
12 RXA2+
30 RXBCK+
13 RXA2-
31 RXBCK-
14
32 RXB2+
15 RXA1+
33 RXB2-
16 RXA1-
34
17
35 RXB1+
18 RXA0+
36 RXB1-
19 RXA0-
37
20
38 RXB0+
21
39 RXB0-
22
40
23
41
24
42
25
43
26
44
27
45
28
46
29
47

48
PANEL_VCC 30 HD_PANEL_VCC

49 31

50 L600
120OHM
51 HD_PANEL_VCC
OPT
52 C600 C601 C602
0.1uF 1000pF 10uF
16V 50V 16V

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 155_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LVDS 6 8
LVDS

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX66783401 ** Jig Point_GND
LB56H/LT56H

JP708

JP709
JP706

JP707
** 3.3V_ST -> 1.26V VDDC
+3.3V_ST
V0 = 0.8*(1+(R2/R1))
R736 IC705
1 +1.2V_VDDC
1/4W AP7173-SPG-13 HF(DIODES)
[EP]

+19V to +3.3V_STANDBY R735


1
IN OUT
1/4W
1 8
+19V R738

THERMAL
C734 2.7K R2
10uF PG FB 1% C738 OPT

9
10V 2 7 10uF ZD706
C736 10V 2.5V Add for improving main IC burnt issue
560pF
L705 50V R737
CIS21J121 IC704 VCC
3 6
SS
R713 4.7K R1
OPT MP2315GJ 100K 1%
R734
10K EN GND
R703 R730 4 5
JK701 47K AAM FB 56K
1 8 C739
KJA-DC-1-0032 0.1uF
Q701 +3.3V_ST 16V
SSM3J332R
4 IN VCC OPT
4
NEW
D

2 7
S

Surge protection L703


2 2 D701 R739 C741 C740 C705 C706 C707 SW
3A EN/SYNC 10uH
G

20V 33K 68uF 68uF 10uF 0.1uF 3 6


10uF
35V 35V 25V 25V
25V
OPT
1 1 GND BST C725 C728 C729 C730 R733 2013.08.07
4 5 20130528 cJ.LIM 0.1uF 2K ZD704
10uF 10uF 22uF 5.6B->5V
R740 25V 1% 5V
120K 10V 10V 10V OPT->APPLY
R710 R712 C717
68 20K 0.1uF
R732
25V 1.2K
C712 X5R => X7R 1%
0.1uF To improve CST Issue
50V 2013.12.21 by GH.Song

R731
1K
1%
** 3.3V_M -> 1.8V_M
+3.3V_M
IC703
AP1117E18G-13
IN ADJ/GND
3 1 +1.8V_M
C726 C727
10uF 0.1uF
6.3V 16V 2 OUT

+12V C733
10uF
6.3V
OPT
ZD702
OPT
ZD705
2.5V 5.1v

+19V +12V
19V TO PANEL VCC(12V) DCDC CONVERTER R711
10K POWER_SW

IC701 OPT
MP2315GJ C711
0.47uF
16V
R701 R715
100K AAM FB 56K
1 8

L701
IN
2 NEW 7
VCC 10uH
** +3.3V_ST -> 3.3V_M
C702
10uF
C704
0.1uF
SW
3 3A 6
EN/SYNC C715
10uF
C716
10uF
C719
10uF
C722
0.1uF
25V
R718
11K
1%
OPT
ZD701
15V
25V 25V 16V 16V 16V +3.3V_ST
FET_3.3V_TOSHIBA +3.3V_M
GND BST 20130528 cJ.LIM
4 5 OPT C710 R717 Q705 L709
R707 0.1uF 3.3K SSM3J332R PZ1608U121-2R0TF
R704 1%

D
47K 25V

S
68

OPT
C708
R716 C735 C737 ZD703

G
0.1uF C732 0.1uF
1K R724 10uF 5V
50V 1% 4.7uF 16V

AO3435
33K 6.3V
10V

FET_3.3V_AOS
Q705-*1
OPT
R720

D
10K

G
R723
2.2K
BOOST_EN

R719 C
POWER_SW 10K B Q703
MMBT3904(NXP)
OPT
R706
** 19V -> 5V_USB 10K
E

+3.3V_M
+5V_USB
IC702
+19V MP2315GJ
R709
10K
R702 R714
47K AAM
1 8
FB 56K ** Switch Panel-Vcc
L702
IN VCC 4.7uH
2 7

SW MPS EN/SYNC R729


+12V
C701 C703 3 6 C724
C718 C723 820
2.2uF 0.1uF PANEL_VCC
10uF 10uF 0.1uF
25V 50V
GND
4
3A 5
BST
R708 C713 C714
0.1uF
10V 10V 16V
1%
R726 L706 FET_12V_TOSHIBA
10K 0.1uF
16V 4.7K UBW2012-121F Q704
16V SSM3J332R
R705 1%

D
S
68
OPT C731
C709 C720 R722 0.22uF OPT OPT
33K R727 R728
G
0.1uF R725 0.1uF 25V C721
50V 5.6K 5.6K 10uF
25V
1K 25V

AO3435
1%
FET_12V_AOS

R721
120K
Q704-*1

C D
PANEL_ON B Q702
MMBT3904(NXP)
G

GND

Vout=0.765*(1+R1/R2)

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 155_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. POWER 7 8
POWER

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
TOTAL LED DRIVER BLOCK
32_43 inch
L807
CIS21J121
120

REDUCE INDUCTOR TEMP ISSUE

32inch
L806
CIS21J121
120

+19V D801 43_49 inch


120OHM 49 inch
L808 MBRD10U100CT L802 L803 To Improve EMI Issue D802
L801 A1
33uH VOUT#1=49V 33uH 33uH UF3D(SUZHOU GRANDE)
C REDUCE RIPPLE CURRENT
A2
R822 C829 32_43 inch
C801 C802 C803
L809 C813 C815 C816 C837 C817 100K C833 D803
47uF 10uF 0.1uF 33uF 33uF 33uF 10uF 1uF 100V 100V
120OHM 1/8W 220pF BR210
25V 25V 50V 100V 100V 100V 35V 50V 220pF
+3.3V_M
OPT OPT
C830 C834 100V
C806 100V 100V
R808 R809
100pF 180K 180K 220pF 220pF
To Improve EMI Issue C838 C818 R823
10uF 1uF 100K
50V 1/16W 1/16W 1/8W
35V 50V
IC801 OPT R843 R845 R846 R847 R848 R849 R850 R856 R858 R859
TPS40210DGQR [EP] C811 C812 C814 100 100 100 100 100 100 100 100 100 100
100V 100V 100V
220pF 220pF 220pF OPT
R827 R833 R836
OPT 3K
RC VDD 10K 1K
1 10
D
IC802 49 inch
THERMAL

R816

R817

R819
1% R839 C826

R810

R811
R807 C807 R828 +19V Q803
100K DT1641AS

47

47

47
11

10K 0.22uF SS BP 10K 1000pF [EP]GND

47

47
2 9 B Q802 1% G SMN630LD
INV_ON MMBT3904(NXP) 50V
1/16W 16V D S D
R804
1K DIS/EN GDRV Q801 E EN VIN
BOOST_EN 3 8 G AOD478 49inch 1 24 Q803-*1
R831-*1 32_43inch C832 G AOD478

THERMAL
R864 S 150K
3.3 R831 R835 1uF 32_43inch
S

25
COMP ISNS 120K 270K OVP VREF C831 1uF 25V
4 7 2 23
D804 32inch
1/8W C822 25V
1N4148W-G R837
FB GND 1% 30K 1000pF NC_1 CS
5 6 1% 50V 3 22
43inch 49inch
R837-*1 R837-*2 R853
13K 8.2K PGND_1 NDRV 3.3
OPT 4 21
0.1uF R815 1% 1%
C839 3.9K 1/16W
PWM_DIM R830
C804 1% 100 PGND_2 RSS R854 R857
0.033uF C808 C809 C810 5 20
1uF 0.1uF 330pF R818 R820 R861 30K 1%
50V 25V 50V R832 C821 220K 1%
50V R812 0.1 0.1 47K
100K 100pF PDIM COMP C835
OPT C805 3.9K 1W 1W 50V
0.1uF 1% 6 19
470pF
C840 50V OPT 4700pF
R838 50V
R805 R825 100K RISET RT
OPT 7 18
18K 1K BLU_CURRENT_CTL
L805 121211 43inch 32inch
UBW2012-121F 1% 49inch
1K -> 3.9K R840-*2 R840-*1 R840 R860
220p -> 330p 15K LS8 LS1 R855 C836
27K 12K 8 17 0.1
R806 1%
1% 1% 32inch 1.5K 1%0.1uF
1K
OPT R841 25V
L804 49inch 43inch 3.6K LS7 LS2
1% R841-*2 R841-*1 9 16
UBW2012-121F VOUT = VREF*(1+51K/680) 1%
2.7K 10K
= 0.7 *(1+51K/680) 1% 1% R851
LS6 LS3 39K
10 15
= 53.2V R824 1%
680
R801 1/8W LS5 LS4
0 11 14 R852
1% 1.5K

10K
1/8W 1%

R842
NC_2 LGND
12 13
R802
0

ZD801
33V
1/8W

R803
0

1/8W

FIRST BOOST UP EXCEPT C500 C501

49 inch 43_49inch 49 inch


C823 C827 32inch C842
C819
33uF 4.7uF 1uF C827-*1 1uF
P801 50V 100V 4.7uF 100V
SMAW200-04 50V

49 inch 49 inch 32_43 inch 49 inch


1 49 inch 43 inch C824 C828 C828-*1 C841
R826 R829 4.7uF 1uF 0 1uF
0 0 50V 100V 100V
32_43 inch 1/4W
2 R834 5%
49 inch
0 C825
43_49 inch
4.7uF
3 C820
33uF 50V
VOUT#2
4

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 15.5_ECI_M8RR 2015/03/03
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LED_DRIVER 8 8

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process
* First of all, Check whether there is SVC Bulletin in GCSC System for these model.
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1 No video/Normal audio 1
2 No video/No audio 2
3 Tuning fail, Picture broken/ Freezing 3, 4
A. Video error
4 Color error 5
Vertical/Horizontal bar, residual image, light spot,
5 6
external device color error
6 No power 7
B. Power error
7 Off when on, off while viewing, power auto on/off 8
8 No audio/Normal video 9
C. Audio error
9 Wrecked audio/discontinuation/noise 10
10 Remote control & Local switch checking 11
D. Function error
11 External device recognition error 12
12 E. Noise Circuit noise, mechanical noise 13
13 F. Exterior error Exterior defect 14

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


1/14
Content No video / Normal audio Revised date

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D ↔ Adaptor, LVDS Cable, Speaker Cable, IR B/D Cable…)

☞A1 ☞A4
Y Y Y
No video Normal Check Back Light Check LVDS 12 V Normal Replace T-con B/D
Normal audio On with naked eye On of Main B/D or Module
Audio Voltage
N N N
☞A2
Move to Check Main B/D to LED Back light Voltage Replace Main
No video/No audio B/D or Repair parts

Y
Normal Change Module
Voltage

Replace Main
B/D or Repair parts

※Precaution ☞A3 & A6


Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


2/14
Content No video / No audio Revised date

☞A13
No video / Check voltage 19V Normal Y Replace Main
No audio of Adaptor Voltage B/D or Repair parts

Replace Adaptor

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


3/14
Content Tuning fail, Picture broken/freezing Revised date

. By using Digital signal level meter


☞ A5
. By using Diagnostics menu on OSD
Check RF Signal level ( Menu → Customer Support(red button on remote control) → Signal Test )
- Signal strength (Normal : over 50%)
- Signal quality (Normal : over 50%)

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal
→ DVD Player ,Set-Top-Box, Different maker TV etc`

☞ A6
Check RF Cable
Normal Y Check SVC N Check Normal Y
Connection End
1. Reconnection Picture S/W Version Bulletin Tuner soldering Picture
2. Install Booster
N Y N

N S/W Upgrade Replace


Normal Contact with signal distributor
Picture or broadcaster (Cable or Air) Main B/D

Y
Normal N
Picture
End
Y

End

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


4/14
Content Tuning fail, Picture broken/freezing Revised date

☞ A5 Check RF signal cable (DVB satellite signal or not)


Check whether other equipments have problem or not.
Check RF Signal level
(By connecting RF Cable at other equipment)
→ Set-Top-Box, Different maker TV etc

Check satellite setting. ☞ A6


- Check LNB frequency
Normal Y Normal Y Check SVC N Check Replace
- Check satellite
Signal Setting S/W Version Bulletin Tuner soldering Main B/D
- Check Satellite connection
(DiSEqC, motor, etc…) Y
N N

Contact with signal Change satellite setting S/W Upgrade


distributor (match with installed ANT)
or broadcaster
(Cable or Air)

N Normal N
Normal
Picture Picture

Y Y

End End

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


5/14
Content Color error Revised date

☞ A8 / A9
☞A7 Check and
replace Link Y Y
Check color by input Y
Color Cable Color Color
- External Input Replace Main B/D Replace module
error (LVDS) and error error
(COMPONENT/AV/HDMI)
contact
N N N
condition

Check error End


color input
mode

☞A10 External Check external External Y


Check Test pattern Input Component, device and device/Cable Replace Main B/D
HDMI error cable Normal
N

Request repair
for external
device/cable

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


Vertical/Horizontal bar, Residual Image, 6/14
Content Revised date
Light spot, External device Color error

Vertical/Horizontal bar, residual image, light spot Replace


Module
☞A7 ☞ A8/ A9 N
Check external
Check color condition by input Y Y Check and
Screen device Screen Screen N Screen
- External Input replace Link Replace Main B/D
normal connection normal normal normal
(Component/AV/HDMI) Cable
condition
N N Y Y

☞A10 Replace Request repair End End


Module for external
Check Test pattern
device

External device screen error-Color error Connect other external


Check screen device and cable
Y condition by input External Y (Check normal operation of N
Check Screen Replace
Check S/W Version -External Input Input External Input, Component
Version normal Main B/D
(Component/AV/ error and HDMI by connecting
HDMI) N Jig, pattern Generator,
N Y
Set-top Box etc.

S/W Upgrade
End Request repair for
external device

Normal N
Screen

End

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Only for training and service purposes
Standard Repair Process

Error Symptom B. Power Error Established date


7/14
Content No power Revised date

☞A11
DC Power on Normal N
Check Power Y Replace
by pressing Power Key Operati
Power LED LED On Main B/D
On Remote control on
Stand-By : Red N Y

Check Adaptor/ End


Power cord
was inserted properly

Power Y
LED On

N Y
☞A17
Normal
Check ST-BY 3.5V
Voltage

Replace Adaptor or
Main B/D

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom B. Power Error Established date


8/14
Content Off when on/off while viewing, power auto on/off Revised date

Check outlet
☞A14
CPU Y
N Check Power Off
Check A/C cord Error Abnorm Replace Main B/D Normal End
Mode
al
Y N
Check for all 3- phase Abnorm
power out al1 Replace Adaptor
☞A13
Fix A/C cord & Outlet (If Power Off mode
is not displayed) Normal Y
and check each 3 Replace Main B/D
phase out Check Adaptor Voltage
voltage
N

Replace Adaptor

* Please refer to the all cases which Status Power off List Explanation
can be displayed on power off mode. "POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom C. Audio Error Established date


9/14
Content No audio / Normal video Revised date

☞A15
Check user
Y
No audio Connection Connec Replace Speaker
Screen normal from Main  tion or Main B/D
Speaker Cable
N

Insert wafer SPK Cable

Normal N
Audio

End

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom C. Audio Error Established date


10/14
Content Wrecked audio / Discontinuation / Noise Revised date

Check input ☞A13


Y Wrecked Audio/ Check and replace
signal Signal Check Voltage 19V
Discontinuation/ speaker and
-RF Normal of Adaptor
Noise for all audio connector
-External Input
N

Wrecked Audio/ Y
Normal
Discontinuation/ Replace Main B/D
Voltage
Noise only for D-TV
N

Wrecked Audio/
Discontinuation/ Replace Adaptor
Noise only for Analog

Wrecked Audio/
Connect and check
Discontinuation/
other external Replace Main B/D End
Noise only for
device
External Input
(When RF signal is not
received) N
Normal
Request repair to external Audio
cable/ANT provider
Y
(In case of
External Input
signal error) Check and fix external device
Check and fix
external device

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom D. Function Error Established date


11/14
Content Remote control & Local switch checking Revised date

Replace
Main B/D

☞A17 Y
☞A17 ☞A17
Y Check & Repair N
Check R/C itself Normal Normal Check 3.5V Normal Y Check IR Normal
Cable connection
Operation Operating Operating On Main B/D Voltage Output signal Signal
Connector solder
N Y N N
☞A13
End Check Voltage 19V of Adaptor Replace
Check R/C Operating Check & Replace IR B/D
When turn off light Baterry of R/C
in room

If R/C operate,
Explain the customer Y
Normal
cause is interference End
Operating
from light in room.

Replace R/C

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom D. Function Error Established date


12/14
Content External device recognition error Revised date

Check technical External Input


Check input Signal Y information Technical N
and Component Replace Main B/D
signal Input - Fix information information Recognition error
- S/W Version
N Y

Fix in
accordance HDMI
Check and fix
with technical Recognition
external device/cable
information error

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom E. Noise Established date


13/14
Content Circuit noise, Mechanical noise Revised date

Identify Circuit Check location


Replace Main Board
nose type noise of noise

Mechanical Check location


noise of noise

※ Mechanical noise is a natural ※ When the nose is severe, replace the module
phenomenon and apply the 1st level (For models with fix information, upgrade the S/W or
description. provide the description)
When the customer does not agree, apply or
the process by stage. ※ If there is a “Tak Tak” noise from the cabinet, refer
※ Describe the basis of the description in to the KMS fix information and then proceed as
“Part related to nose” in the Owner’s Manual. shown in the solution manual
(For models without any fix information, provide the
description)

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Error Symptom F. Exterior Defect Established date


14/14
Content Exterior defect Revised date

Zoom part with Module


Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
control Replace remote control
damage

Stand
Replace stand
damage

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
* First of all, Check whether there is SVC Bulletin in GCSC System for these model.
No. Error symptom Content Page Remarks
1 Check LCD back light with naked eye A1
2 LED driver B+ 24V measuring method A2
A. Video error_ No video/Normal audio
3 Check White Balance value A3
4 Power Board voltage measuring method A4
5 TUNER input signal strength checking method A5
A. Video error_ No video/Video lag/stop
6 TV Version checking method A6
7 Connection diagram A7
8 A8
A. Video error_Color error Check Link Cable (LVDS) reconnection condition
9 A9

10 Adjustment Test pattern - ADJ Key A10

11 Connection diagram A8
A. Video error_Vertical/Horizontal bar, A8
12 Check Link Cable (LVDS) reconnection condition
residual image, light spot A9
13 Adjustment Test pattern - ADJ Key A10
14 Exchange T-Con Board (1) A-1/5
15 Exchange T-Con Board (2) A-2/5
<Appendix>
16 Defected Type caused by T-Con/ Inverter/ Exchange LED driver Board (PSU) A-3/5
Module
17 Exchange Module itself (1) A-4/5

18 Exchange Module itself (2) A-5/5

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
* First of all, Check whether there is SVC Bulletin in GCSC System for these model.
No. Error symptom Content Page Remarks
19 Check front display LED A11

20 Check power input Voltage & ST-BY 3.5V A12


B. Power error_No power
21 Checking method when power is ON A13

22 POWER BOARD voltage measuring method A4


B. Power error_Off when on, off while
23 POWER OFF MODE checking method A14
viewing
24 C. Audio error_No audio/Normal video Checking method in menu when there is no audio A15
D. Function error_ No response in remote
25 Remote control operation checking method A17
control, key error

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A1
Content Check Back Light On with Naked eye Revised date

Power On -> disjoint back case -> check lighting

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A2
Content Power Board to LED back light Voltage Revised date

Measure DC Voltage applying to LED backlight from Main B/D

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A4
Content Power Board Voltage Measuring Method Revised date

HD Model : 27 ~ 30 pin FHD Model : 48 ~ 51 pin

Check LVDS 12V

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

A. Video Error, Vertical/Horizontal bar, Residual Image,


Error Symptom Established date
Light spot A7
Content connection diagram Revised date

As the part connecting to the external input, check the


screen condition by signal

* Jack spec. : depending on Model

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, Color Error Established date A8/


Content Check and replace Link Cable(LVDS) and contact condition Revised date A9

1. Check and replace LVDS Cable

2. Check LVDS connection condition

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange T-Con Board (1)

Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken

Solder defect, CNT Broken T-Con


T-Con Defect,
Defect,
Solder
T-Con CNT
defect,
Defect, CNT
CNT
CNT Broken
Broken
Broken
Broken Abnormal Power Section

Solder defect, Short/Crack Abnormal Power Section Solder defect, Short/Crack

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange T-Con Board (2)

Abnormal Power Section Abnormal Power Section Solder defect, Short/Crack

Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display

GRADATION Noise GRADATION

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)

Panel Mura, Light leakage Panel Mura, Light leakage Press damage

Crosstalk Press damage Crosstalk

Un-repairable Cases
In this case please exchange the module.

Press damage

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)

Vertical Block Vertical Line Vertical Block


Source TAB IC Defect Source TAB IC Defect Source TAB IC Defect

Horizontal Block Horizontal Block Horizontal line


Gate TAB IC Defect Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect

Un-repairable Cases
In this case please exchange the module.

Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom B. Power Error, No Power Established date


A11
Content Check front Display LED Revised date

ST-BY condition: Red

Front LED control :


Menu  Option  Standby Light  On/Off

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom B. Power Error, No Power Established date A12/


Content Checking Method When Power is ON Revised date A13

Check Voltage 19V of Adaptor Power

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom B. Power Error, Off when on, off whiling viewing Established date
A14
Content Power off Mode checking method Revised date

1. Press the IN-START button of the remote control for adjustment

2. Check the entry into adjustment item 3

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Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom C. Audio Error, No Audio/Normal Video Established date


A15
Content Checking method in menu when there is no audio Revised date

Check Connection from Main B/D to Speaker

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom D. Function Error, No Response in remote control, Key error Established date
A17
Content Remote control operation checking method Revised date

P4600
1 KEY2
③ 2 3.5V_ST
3 GND
4 LED_R/BUZZ
④ 5 IR
6 GND


① < Sub Ass’y>

< Main Ass’y>

1, 2. Check IR cable condition between IR & Main board


3. Check the ST-BY 3.5V on the terminal 4

4. When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog
Tester needle moves slowly, and defective when it does not move at all.

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes

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