Format No HCRPL/T/14A

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
state of Karnataka under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.

Client : National Highway Authority of India

Independent Engineer :
Concessionaire : Hampi Expressways Privvate Limited
EPC Contractor : Larsen & Toubro Limited
BLENDING OF COARSE AGGREGATES
Test Method : IS :383 Table-2
IS Sieve (mm) 20 mm 12.50 mm
40.00 100.00 100.0
20.00 90.40 100.0
10.00 0.80 76.60
4.75 0.00 0.00

Achieved
Blending Proportion in %
IS Sieve (mm) Gradation Specification Limit
50 50 100
40.00 50.00 50.00 100.00 100 100.0
20.00 45.20 50.00 95.20 95-100 95.0
10.00 0.40 38.30 38.70 25 - 55 25.0
4.75 0.00 0.00 0.00 0 - 10 0.0
COARSE AGGREGATE BLENDING
110
% of Passing

100
90
80
70
60
50
40
30
20
10
0
1.00 10.00 100.00

IS Sieve in mm
Lower Limit. Upper Limits Centre Limit

Remarks :

EPC Contractors Representative Concessionarie Representative IE Representative

Name : Name : Name :

Sign: Sign: Sign:
Date : Date : Date :
100.0 100.0
100.0 97.5
55.0 40.0
10.0 5.0
 Format No HCRPL/T/14B

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
state of Karnataka under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.

Client : National Highway Authority of India

Independent Engineer :
Concessionaire : Hampi Expressways Privvate Limited
EPC Contractor : Larsen & Toubro Limited
BLENDING OF COARSE AGGREGATES
Test Method : IS :383 Table-2
IS Sieve (mm) C Agg F Agg

40.00 100.00 100.0

20.00 95.20 100.0
4.75 0.00 96.50
0.600 0.00 33.30
0.150 0.00 0.20

Achieved
Blending Proportion in %
IS Sieve (mm) Gradation Specification Limit
60 40 100
40.00 60.00 40.00 100.00 100 100.0
20.00 57.12 40.00 97.12 95-100 95.0
4.75 0.00 38.60 38.60 30-50 30.0
0.600 0.00 13.32 13.32 10-35 10.0
0.150 0.00 0.08 0.08 0-6 0.0
ALL IN AGGREGATE BLENDING
% of Passing

110
100
90
80
70
60
50
40
30
20
10
0
0.10 1.00 10.00 100.00
IS Sieve in mm
Lower Limit. Upper Limits Centre Limit Achieved Limit

Remarks :

EPC Contractors Representative Concessionarie Representative IE Representative

Name : Name : Name :

Sign: Sign: Sign:
Date : Date : Date :
100.0 100.0
100.0 97.5
50.0 40.0
35.0 22.5
6.0 3.0
 Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in
Karnataka under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)ba

Client : National Highway Authority of India

Independent Engineer :
Concessionaire : Hampi Expressways Privvate Limited
EPC Contractor : Larsen & Toubro Limited
CONCRETE MIX DESIGN (As per IS : 10262 - 2009)

M15 PCC
Trial Mix No. : 1R Date :
A. DESIGN STIPULATION:

1. Grade of Concrete : M 15
2. Characteristic Strength @ 28 days : 15 Mpa
3. Target Mean Strength : 25 Mpa (MoRT&H Table:1700-5)
4. Nominal Maximum Size of Agg. : 20 mm
5. Workability in terms of Slump@ Pouring Point : 25 mm (MoRT&H Table:1700-4)
6. Exposure Condition : Moderate
7. Method of Concrete Placing : Direct
8. Degree of Quality Control : Very Good
8. As per MORT&H (Section 1703)
Minimum Cement content : 240 kg/Cum. for PCC (IS:456-2000,Table-5)
Maximum Water Cement Ratio : 0.5 for PCC (MoRT&H Table:1700-2,Note-iii)
B. SOURCE OF MATERIAL:
Cement : ACC OPC 43Grade (Conforming to IS 811
Coarse Aggregates : Goura Crusher -Kopal
Fine aggregate -River sand : Koppal - Nala
Admixture : SikaPlast4261 NS
Water : L&T Camp - Near Batching plant,
C. TEST DATA FOR MATERIAL:
1. Cement type / Brand : OPC 43 Grade/ACC
2. Specific Gravity of materials
a. Cement : 3.15
b. N Sand : 2.670 (Zone-1)
c. Coarse Aggregates- 20.0mm : 2.690
12.5mm : 2.690
d. Admixture : 1.21
3. Water Absorption of materials
a. N Sand : 2.20%
b. Coarse Aggregates- 20mm : 0.20%
 12.5mm
: 0.30%
D. MIX DESIGN CALCULATION

Water : 135 Kg/Cum.

Cement content : 270 Kg/Cum.

Free Water Cement Ratio : 0.50
Coarse Aggregates (%) : 60%
Fine Aggregates (%) : 40%
Coarse Agg Proportion (20mm) : 50%
Coarse Agg Proportion (10mm) : 50%
Chemical Admixture : 1.2 Kg/Cum. Dosage : 0.45% by wt of Cement Con
E. CALCULATION OF MIX DESIGN :-

a) Volume of Concrete = 1.00 m3

b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000) = 0.086 m3

c) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000) = 0.135 m3

d) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000) = 0.001 m3

e) Volume of All in aggregates = {a - (b + c + d )} = 0.778 m3

f) Vol of Coarse Aggregate = e x Proportion of Coarse Agg = 0.467 m3

g) Vol of Fine Aggregate = e x Proportion of Fine Agg = 0.311 m3

h) Mass of 20mm Aggregate = f x Proportion of 20 mm xSp. Gr. of 20 mm x 1000 = 627.8 Kg

i) Mass of 12.5mm Aggregate = f x Proportion of 12.5 mm x Sp. Gr. of 12.5mm x 1000 = 627.8 Kg

l) Mass of R Sand = g x Sp. Gr. of R sand x 1000 = 830.9 Kg

F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Weight per 1m3. of W

Concrete Concrete 0.0
Description of Materials
(Agg. in SSD (Agg. in Dry C
Condition), Kg Condition), Kg (A
Con

Cement 270 270

Water 135 156.4

Fine Aggregate(Natural Sand) 831 812.6

20mm aggregates 628 626.6

12.5mm aggregates 628 626.0

Chemical Admixture 1.22 1.22

G .WORKABILITY OF CONCRETE (Slump)

Duration (Minutes) Batch No-1 Batch No-2 Average R

Initial 80 90 85

30min 65 75 70

60min 55 65 60

90min 35 45 40

120min 25 25 25
Concrete Mix Temperature (0C) = 27.50C

Ambient Temperature (0C) = 28.80C

EPC Contractors Representative Concessionarie Representative IE Represent

Name : Name : Name :

Sign : Sign: Sign:

Date : Date : Date :

New NH-50)from Km 299+000 to Km 418+750 in the state of
ment Project (NHDP) Phase III on DBFOT(Toll)basis.

GN (As per IS : 10262 - 2009)

M15 PCC
10.02.2016

(Conforming to IS 8112)
by wt of Cement Content
 Weight per
0.03645m3. of
Concrete
(Agg. in Dry
Condition), Kg

9.43

5.46

28.39

21.89

21.87

0.042

Remarks
IE Representative
 Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state
under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.

Client : National Highway Authority of India

Independent Engineer :
Concessionaire : Hampi Expressways Privvate Limited
EPC Contractor : Larsen & Toubro Limited
CONCRETE MIX DESIGN (As per IS : 10262 - 2009)

M20 PCC
Trial Mix No. : 2R Date :
A. DESIGN STIPULATION:

1. Grade of Concrete : M 20
2. Characteristic Strength @ 28 days : 20 Mpa
3. Target Mean Strength : 30 Mpa (MoRT&H Table:1700-5)

4. Nominal Maximum Size of Agg. : 20 mm

5. Workability in terms of Slump@ Pouring Point : 25 mm (MoRT&H Table:1700-4)
6. Exposure Condition : Moderate
7. Method of Concrete Placing : Direct
8. Degree of Quality Control : Very Good
8. As per MORT&H (Section 1703)
Minimum Cement content : 250 kg/Cum. for PCC (IS:456-2000,Table-5)
Maximum Water Cement Ratio : 0.5 for PCC (MoRT&H Table:1700-2,Note-iii)
B. SOURCE OF MATERIAL:
Cement : ACC OPC 43Grade (Conforming to IS 811
Coarse Aggregates : Goura Crusher -Kopal
Fine aggregate -River sand : Koppal - Nala
Admixture : SikaPlast4261 NS
Water : L&T Camp - Near Batching plant,
C. TEST DATA FOR MATERIAL:
1. Cement type / Brand : OPC 43 Grade/ACC
2. Specific Gravity of materials
a. Cement : 3.15
b. N Sand : 2.670
c. Coarse Aggregates- 20mm : 2.690
12.5mm : 2.690
d. Admixture : 1.21
3. Water Absorption of materials
a. N Sand : 2.20%
b. Coarse Aggregates- 20mm : 0.20%
 12.5mm
: 0.30%
D. MIX DESIGN CALCULATION

Water : 160 Kg/Cum.

Cement content : 320 Kg/Cum.

Free Water Cement Ratio : 0.50
Coarse Aggregates (%) : 60%
Fine Aggregates (%) : 40%
Coarse Agg Proportion (20mm) : 50%
Coarse Agg Proportion (10mm) : 50%
Chemical Admixture : 1.5 Kg/Cum. Dosage : 0.48% by wt of Cement Con
E. CALCULATION OF MIX DESIGN :-

a) Volume of Concrete = 1.00 m3

b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000) = 0.102 m3

c) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000) = 0.160 m3

d) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000) = 0.001 m3

e) Volume of All in aggregates = {a - (b + c + d )} = 0.737 m3

f) Vol of Coarse Aggregate = e x Proportion of Coarse Agg = 0.442 m3

g) Vol of Fine Aggregate = e x Proportion of Fine Agg = 0.295 m3

h) Mass of 20mm Aggregate = f x Proportion of 20 mm xSp. Gr. of 20 mm x 1000 = 594.8 Kg

i) Mass of 12.5mm Aggregate = f x Proportion of 12.5 mm x Sp. Gr. of 12.5mm x 1000 = 594.8 Kg

l) Mass of R Sand = g x Sp. Gr. of R sand x 1000 = 787.1 Kg

F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Weight per 1m3. of W

Concrete Concrete 0.0
Description of Materials
(Agg. in SSD (Agg. in Dry C
Condition), Kg Condition), Kg (A
Con

Cement 320 320

Water 160 180.3

Fine Aggregate(Natural Sand) 787 769.8

20mm aggregates 595 593.6

12.5mm aggregates 595 593.0

Chemical Admixture 1.54 1.54

G .WORKABILITY OF CONCRETE (Slump)

Duration (Minutes) Batch No-1 Batch No-2 Average R

Initial 90 80 85

30min 70 70 70

60min 60 50 55

90min 40 40 40

120min 30 20 25
Concrete Mix Temperature (0C) = 28.0C

Ambient Temperature (0C) = 31.0C

EPC Contractors Representative Concessionarie Representative IE Represent

Name : Name : Name :

Sign : Sign: Sign:

Date : Date : Date :

NH-50)from Km 299+000 to Km 418+750 in the state of Karnataka
Project (NHDP) Phase III on DBFOT(Toll)basis.

GN (As per IS : 10262 - 2009)

M20 PCC
10.02.2016

(Conforming to IS 8112)
by wt of Cement Content
 Weight per
0.03645m3. of
Concrete
(Agg. in Dry
Condition), Kg

11.18

6.30

26.89

20.73

20.71

0.054

Remarks
IE Representative
 Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state
under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.

Client : National Highway Authority of India

Independent Engineer :
Concessionaire : Hampi Expressways Privvate Limited
EPC Contractor : Larsen & Toubro Limited
CONCRETE MIX DESIGN (As per IS : 10262 - 2009)

M25 PCC
Trial Mix No. : 3R Date :
A. DESIGN STIPULATION:

1. Grade of Concrete : M 25
2. Characteristic Strength @ 28 days : 25 Mpa
3. Target Mean Strength : 36 Mpa (MoRT&H Table:1700-5)

4. Nominal Maximum Size of Agg. : 20 mm

5. Workability in terms of Slump@ Pouring Point : 25 mm (MoRT&H Table:1700-4)
6. Exposure Condition : Moderate
7. Method of Concrete Placing : Direct
8. Degree of Quality Control : Very Good
8. As per MORT&H (Section 1703)
Minimum Cement content : 250 kg/Cum. for PCC (IS:456-2000,Table-5)
Maximum Water Cement Ratio : 0.5 for PCC (MoRT&H Table:1700-2,Note-iii)
B. SOURCE OF MATERIAL:
Cement : ACC OPC 43Grade (Conforming to IS 811
Coarse Aggregates : Goura Crusher -Kopal
Fine aggregate -River sand : Koppal - Nala
Admixture : SikaPlast4261 NS
Water : L&T Camp - Near Batching plant,
C. TEST DATA FOR MATERIAL:
1. Cement type / Brand : OPC 43 Grade/ACC
2. Specific Gravity of materials
a. Cement : 3.15
b. N Sand : 2.670 (Zone-1)
c. Coarse Aggregates- 20mm : 2.690
12.5mm : 2.690
d. Admixture : 1.21
3. Water Absorption of materials
a. N Sand : 2.20%
b. Coarse Aggregates- 20mm : 0.20%
 12.5mm
: 0.30%
D. MIX DESIGN CALCULATION

Water : 175 Kg/Cum.

Cement content : 350 Kg/Cum.

Free Water Cement Ratio : 0.50
Coarse Aggregates (%) : 60%
Fine Aggregates (%) : 40%
Coarse Agg Proportion (20mm) : 50%
Coarse Agg Proportion (10mm) : 50%
Chemical Admixture : 1.7 Kg/Cum. Dosage : 0.48% by wt of Cement Con
E. CALCULATION OF MIX DESIGN :-

a) Volume of Concrete = 1.00 m3

b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000) = 0.111 m3

c) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000) = 0.175 m3

d) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000) = 0.001 m3

e) Volume of All in aggregates = {a - (b + c + d )} = 0.713 m3

f) Vol of Coarse Aggregate = e x Proportion of Coarse Agg = 0.428 m3

g) Vol of Fine Aggregate = e x Proportion of Fine Agg = 0.285 m3

h) Mass of 20mm Aggregate = f x Proportion of 20 mm xSp. Gr. of 20 mm x 1000 = 575.4 Kg

i) Mass of 12.5mm Aggregate = f x Proportion of 12.5 mm x Sp. Gr. of 12.5mm x 1000 = 575.4 Kg

l) Mass of R Sand = g x Sp. Gr. of R sand x 1000 = 761.5 Kg

F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-

Weight per 1m3. of Weight per 1m3. of W

Concrete Concrete 0.0
Description of Materials
(Agg. in SSD (Agg. in Dry C
Condition), Kg Condition), Kg (A
Con

Cement 350 350

Water 175 194.6

Fine Aggregate(Natural Sand) 761 744.7

20mm aggregates 575 574.2

12.5mm aggregates 575 573.7

Chemical Admixture 1.68 1.68

G .WORKABILITY OF CONCRETE (Slump)

Duration (Minutes) Batch No-1 Batch No-2 Average R

Initial 85 95 90

30min 60 70 65

60min 50 50 50

90min 35 45 40

120min 25 25 25

Concrete Mix Temperature (0C) = 27.50C

Ambient Temperature (0C) = 29.50C

EPC Contractors Representative Concessionarie Representative IE Represent

Name : Name : Name :

Sign : Sign: Sign:

Date : Date : Date :

NH-50)from Km 299+000 to Km 418+750 in the state of Karnataka
Project (NHDP) Phase III on DBFOT(Toll)basis.

GN (As per IS : 10262 - 2009)

M25 PCC
26.02.2016

(Conforming to IS 8112)
by wt of Cement Content
 Weight per
0.03645m3. of
Concrete
(Agg. in Dry
Condition), Kg

12.23

6.80

26.01

20.06

20.04

0.059

Remarks
IE Representative
 Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state of Karnataka under National Highways
Development Project (NHDP) Phase III on DBFOT(Toll)basis.

Client : National Highway Authority of India

Independent Engineer :
Concessionaire : Hampi Expressways Privvate Limited
EPC Contractor : Larsen & Toubro Limited
Source of Material :

Source of Cement : ACC OPC 43 Grade

Source of Water
Source of Coarse Aggregate
Source of Fine Aggregate (R Sand)
Source of Chemical Admixture
: Near Concrete Batching Plant Bore Holes
: Goura Crusher - Koppal Aggregates
: Koppal - Nala
: SikaPlast -4261 NS Trial Summary No:
SUMMARY OF CONCRETE MIX DESIGN TRAILS

Compressive
Coarse Agg
Achieved Slump (mm) Strength
(kg)
(N/mm2)
Grade of Trial Cement Water Admix Admix W/C
Sl.No Date of Trial
Concrete No (kg) (kg) (Kg) (%) Ratio

28 Days
20.0 mm

12.5 mm

120 Min
N'Sand

30 Min

60 Min

90 Min

7 Days
Initial
1 M15 PCC 1R 10.02.16 270 135 831 628 628 1.22 0.45% 0.50 85 70 60 40 25 Awaiting
2 M20 PCC 2R 10.02.16 320 160 787 595 595 1.54 0.48% 0.50 85 70 55 40 25 Awaiting
3 M25 PCC 3R 10.02.16 350 175 761 575 575 1.68 0.48% 0.50 90 65 50 40 25 Awaiting

EPC Contractors Representative Concessionarie Representative IE Representative

Name : Name : Name :
Sign : Sign: Sign:
Date : Date : Date :
m Km 299+000 to Km 418+750 in the state of Karnataka under National Highways
NHDP) Phase III on DBFOT(Toll)basis.

1R
ONCRETE MIX DESIGN TRAILS

Remarks

Trial Mix
Trial Mix
Trial Mix
 Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km
418+750 in the state of Karnataka under National Highways Development Project (NHDP) Phase
III on DBFOT(Toll)basis.

Client : National Highway Authority of India

Independent Engineer :

Concessionaire : Hampi Expressways Privvate Limited

EPC Contractor : Larsen & Toubro Limited

CONCRETE MIX DESIGN REPORT

SOURCE OF MATERIALS

CEMENT : ACC- OPC 43 GRADE.

WATER : BORE WELL @ BASE CAMP

FINE AGGREGATES (NATURAL SAND) : KOPPAL NALA

COARSE AGGREGATES : GOURA CRUSHER-KOPPAL

CHEMICAL ADMIXTURE :SIKA PLAST 4261 NS

Submitted by

Larsen & Toubro Limited

Larsen & Toubro Limited